AUTOMATIC TRANSFER SWITCH CC2 & AC5 CONTROL PANELS
AUTOMATIC TRANSFER SWITCH
HIMOINSA MANUFACTURES AUTOMATIC TRANSFER SWITCH PANELS (ATS) WHICH TRANSFER POWER BETWEEN THE MAINS AND THE GENERATOR SET. A PIECE DESIGNED WITH
DIAGRAMS
A COMPREHENSIVE ELECTRICAL MECHANISM THAT ALLOWS A RAPID RESPONSE TO THE DEMAND FOR POWER ON THE STAND-BY MARKET.
ELECTRICITY NETWORK
HIMOINSA automatic transfer switch panels have a manual emergency stop and have been manufactured in compliance with required quality standards. With an amperage range of 30 to 3150 A, the HIMOINSA ATS has an IP55 protection rating which guarantees sealing and insulation levels.
GENERIC GENERATOR SET
CC2 | CEC7 1 km (*1)
GENSET CONTROLLER
VOLTAGE FREE / DRY CONTACT.
CC2
+
GENERIC GENERATOR SET SELECTION OF POWER SOURCE
* CAN communication up to 1 km away. HIMOINSA shall not provide communication or power cables. ( 1)
FINAL SUPPLY
ELECTRICITY NETWORK
HIMOINSA GENERATOR SET
AC5 | CEA7
6 m (*2)
AC5
+
HIMOINSA GENERATOR SET SELECTION OF POWER SOURCE
* Standard extension 6 metres. Optionally available up to 100 metres. ( 2)
FINAL SUPPLY
2
3
CONTACTORS 30-250A
SWITCHES 400-3150A 1
1
2
5
4
3 2
4
3
MAIN COMPONENTS
MAIN COMPONENTS 1
IP55 cabinet
2
Controller
3
Emergency stop
Measurements module
4
Measurements module
Contactors
5
Key for manual transfer switch
6
Motorised switch
7
Grounding line connection
8
Plinth for cabinets >800A
1
IP55 cabinet
2
Controller
3
Emergency stop
4 5 6
Grounding line connection
5
6
6
7
8
M
AUTOMATIC TRANSFER SWITCH USING A PAIR OF MECHANICALLY INTERLOCKED CONTACTORS AND WITH STATUS CONTACTS. 4
AUTOMATIC TRANSFER SWITCH USING MOTORISED SWITCHES WITH MANUAL ACTIVATION OPTION. 5
CC2
1
PE | TIERRA
PE | TIERRA 19 | NO
19 | NO 18 | C
18 | C L | CAN L
L | CAN L H | CAN H
H | CAN H 20 | POSITIVO
PE | TIERRA
3150
Weight
kg
27
27
28
28
30
31
54
55
128
135
164
220
245
347
385
450
486
Height
cm
700
700
700
700
700
700
1000
1000
1200
1200
1750
1800
1800
1800
2000
2000
2000
Length
cm
500
500
500
500
500
500
600
600
800
800
800
1000
1000
1200
1200
1200
1200
Width
cm
250
250
250
250
250
250
300
300
400
400
400
600
600
600
800
800
800
PE NO
NO C
2
C
2 1 3 2 4 3 5 4 6 5 PE 6
PE | GROUNDING LINE CONNECTION
PE
PE
PE | GROUNDING LINE CONNECTION 19 | NO
STARTING CONTACT 19 | NO 18 | C
18 | C L | CAN L
L | CAN L H | CAN H
H | CAN H 20 | POSITIVE
20 | POSITIVE 1 | NEGATIVE
POWER CAN CAN STARTING SUPPLY CONNECTIONCONNECTION CONTACT
2 1
1
1
Connection to generic panel, start and stop via voltage-free contact.
LA TERRE
LA TERRE 19 | NO
19 | NO 18 | C
18 | C L | CAN L
L | CAN L H | CAN H
H | CAN H | POSITIF
| POSITIF | NÉGATIF
CONNEXION CONNEXION CONTACT CONTACT ALIMENTATION ALIMENTATION CAN CAN DÉMARRAGEDÉMARRAGE | NÉGATIF
LA TERRE
LA TERRE 19 | NO
19 | NO 18 | C
18 | C L | CAN L
CONNEXION CONNEXION CONTACT CONTACT ALIMENTATION ALIMENTATION CAN CAN DÉMARRAGEDÉMARRAGE
GENERIC GENSET
Connection to HIMOINSA AS5/M5 type panel with CEM7 control unit. Start and stop via CAN communication.
1 | NEGATIVE
PE | GROUNDING LINE CONNECTION
PE
PE
L
PE
2 1 3 2 4 3 5 4 6 5 PE 6
L H
POWER SUPPLY
STARTING CONTACT 19 | NO 18 | C PE | GROUNDING LINE CONNECTION 19 | NO
18 | C L | CAN L
L | CAN L H | CAN H
H | CAN H 20 | POSITIVE
POWER CAN CAN STARTING SUPPLY CONNECTIONCONNECTION CONTACT
H 2
TERMINAL CONNECTION DIAGRAMS
POWER SUPPLY
PE
2500
PE NO
2000
NO C
1600
C
1250
2
1000
2 1
800
1
630
PE
400
L | CAN L H | CAN H
Motorised 4-pole switch. CEC7 controller. Power failure detection. Emergency stop. Voltage measurement.
PE | TIERRA 19 | NO
250
PE
160
H | CAN H | POSITIF
6
2500-3150 A
19 | NO 18 | C
125
| NÉGATIF
Motorised 4-pole switch. CEC7 controller. Power failure detection. Emergency stop. Voltage measurement.
18 | C L | CAN L
100
L
63
L H
50
H 2
40
2 1
30
1
1600 A
PE
SWITCHES
A
20 | POSITIVE 1 | NEGATIVE
Motorised 4-pole switch. CEC7 controller. Power failure detection. Emergency stop. Voltage measurement.
2 1 3 2 4 3 5 4 6 5 PE 6
Amperage
1 HIMOINSA GENSET
Motorised 4-pole switch. CEC7 controller. Power failure detection. Emergency stop. Voltage measurement.
1000-1250 A
1
CONTACTORS
POWER PANEL X3 800 A
PE
CC2 CONTROL PANELS
2 1
Motorised switch. CEC7 controller. Power failure detection. Emergency stop. Voltage measurement.
supply is equipped with an auxiliary battery that maintains the power supply in both modules, from the time when a power failure occurs until the generator sets start.
1000 m
2 1 3 2 4 3 5 4 6 5 PE 6
| POSITIF | NÉGATIF
4-pole contactors. CEC7 controller. Power failure detection. Emergency stop. Voltage measurement.
400-630 A
1
4-pole contactors. CEC7 controller. Power failure detection. Emergency stop. Voltage measurement.
160-250 A
1 | NEGATIVE
30-125 A
of over 100 metres a supplemental power supply is necessary.
20 | POSITIVO 1 | NEGATIVO
1 | NEGATIVO
maximum distance:
L | CAN L H | CAN H
H | CAN H 20 | POSITIVO
CONEXIÓN CONEXIÓN CONTACTO CONTACTO POWER SUPPLYARRANQUE The power ALIMENTACIÓN ALIMENTACIÓN CAN CAN ARRANQUE
20 | POSITIVO 1 | NEGATIVO
CONEXIÓN CONEXIÓN CONTACTO CONTACTO For communications ALIMENTACIÓN ALIMENTACIÓN CAN CAN ARRANQUE ARRANQUE 1 | NEGATIVO
CONTROL PANELS
7
CEC7
CONTROLLER Genset Readings
ALLOWS THE DETECTION OF ANY MAINS FAILURE AND MANAGES THE TRANSFER OF THE LOAD TO THE GENERATOR SET.
DISPLAY MODULE
The display module is responsible for carrying out the information tasks regarding the status of the device and allows actions to be performed by the user; through the display module the user is able to control the control unit, as well as program and configure the functions. Through the display module, access is given to a record of the last errors registered by the control unit. MEASUREMENTS MODULE
The measurements module is responsible for performing the tasks of monitoring and control of the control unit. This module is located in the rear panel to reduce wiring and increase the control unit's immunity against electromagnetic noise. All the signal, sensor and actuators are connected to the measurements module.
Counters
Voltage between phases
*
Total hour counter
Voltage between phase and neutral
*
Partial hour counter
Currents
*
Kilowatt meter
Frequency
*
Valid start counter
Apparent power (kVA)
*
Unsuccessful start counter
Active power (kW)
*
Maintenance
Reactive power (kVAr)
*
Power Factor
*
Communications RS232
•
Mains Readings
RS485
•
Voltage between phases
Modbus
•
Voltage between phase and neutral
Modbus IP Software for PC
Currents Engine Protection Devices Emergency stop
Analogue modem
•
GSM/GPRS modem
•
Performance
Alternator Protection Devices
Alarm history
High frequency
*
External start
Low frequency
*
Start inhibited
High voltage
*
Starting due to mains failure
Low voltage
*
Asymmetry between phases
*
Incorrect phases sequence
*
Unit signal failure
**
(*) Available only with connection to CEM7 control unit |
High protection Protection from overvoltage, undervoltage asymmetry, overcurrent, overfrequency, underfrequency, overload, incorrect network phase sequence, incorrect genset phase sequence.
8
Multiple starting methods Starting in manual, automatic, due to mains failure, via voltage-free contact. Reading and control of parameters The communication of the CEC7 control unit with HIMOINSA generator sets with CEM7 control unit, allows multiple electrical signal parameters
to be read, both those generated as well as the mains without adding instruments or external gauges. Reading of parameters such as voltage, current, frequency, active, apparent and reactive mains power (current transformer option); also the mains power factor and cosine phi (current transformer option) and
(**) Alarm with engine stop. |
10 (100 optional)
Mains and Genset breaker activation Multilingual Special Applications Short term paralelling on utility return Repetitive panel
CEC7 CONTROLLER
• • (***)
•* •
• Optional | • (***) Supplied to include optional communication.
instantaneous power (KwH) and accumulated power (day, month and year) of the generator set. Easy programming and management Possibility of customising the operation of the control unit to a specific application and programming the measurement parameters, thresholds,
times, alarms, adjustments. Allows the adjustment of measurements and levels such as the automatic filling of the fuel tank. The power outputs are protected. Addressable and expandable modules. More than 64 nodes and up to 1,000 metres without the need for a repeater using the appropriate cable.
9
AC5
CONTROL PANELS
AC5
AC5 control panels are only compatible with HIMOINSA gensets.
30-125 A
4-pole contactors. CEA7 controller. Detection of mains failure and genset control. Emergency stop. Current and voltage measurement.
160-250 A
4-pole contactors. CEA7 controller. Detection of mains failure and genset control. Emergency stop. Current and voltage measurement.
maximum distance:
400-630 A
100 m
Motorised switch. CEA7 controller. Detection of mains failure and genset control. Emergency stop. Current and voltage measurement.
AC5 CONTROL PANELS CONTACTORS
800 A
Motorised 4-pole switch. CEA7 controller. Detection of mains failure and genset control. Emergency stop. Current and voltage measurement.
SWITCHES
Amperage
A
30
40
50
63
100
125
160
250
400
630
800
1000
1250
1600
2000
2500
3150
Weight
kg
49
49
49
49
49
49
56
57
130
137
166
222
247
349
387
452
488
Height
cm
1000
1000
1000
1000
1000
1000
1000
1000
1200
1200
1750
1800
1800
1800
2000
2000
2000
Length
cm
600
600
600
600
600
600
600
600
800
800
600
1000
1000
1200
1200
1200
1200
Width
cm
300
300
300
300
300
300
300
300
400
400
400
600
600
600
800
800
800
1000-1250 A
Motorised 4-pole switch. CEA7 controller. Detection of mains failure and genset control. Emergency stop. Current and voltage measurement.
MULTI-PIN QUICK CONNECTOR
flexible connection, compact hose, resistant
1600 A
Motorised 4-pole switch. CEA7 controller. Detection of mains failure and genset control. Emergency stop. Current and voltage measurement.
10
2500-3150 A
Motorised 4-pole switch. CEA7 controller. Detection of mains failure and genset control. Emergency stop. Current and voltage measurement.
to impacts and hydrocarbons. Transmits information from the engine and the alternator to the control unit. The length of the standard hose supplied by HIMOINSA is 6 metres and is optionally available up to 100 metres.
16/24 pins. Robust and secure device used in our ATS with AC5 configuration. connector
11
CEA7
CONTROLLER ALLOWS TOTAL CONTROL OF THE GENERATOR SET AND THE TRANSFER SWITCH WITH THE MAINS. DISPLAY MODULE
Reports on the status of the device and allows interaction with the user, who can manage the control unit as well as program and configure its operation. It consists of a backlit display and various LEDs and pushbuttons used to monitor the control device. MEASUREMENTS MODULE
Performs tasks of supervision and control of the generator set. It is located inside the panel to reduce the wiring and increase immunity of the control unit to electromagnetic noise. All the signals, sensors and actuators are connected to the measurements module. The connection between the measurements module and display module is performed via a CAN communications bus, enabling the interconnection of additional modules which ensures the versatility of the control unit.
Genset Readings
Engine Protection Devices
Counters
Voltage between phases.
High water temperature
Total hour counter
Voltage between phase and neutral
High water temperature by sensor
Partial hour counter
Currents
Low engine temperature by sensor
Kilowatt meter
Frequency
Low oil pressure
Valid start counter
Apparent power (kVA)
Low oil pressure by sensor
Unsuccessful start counter
Active power (kW)
Low water level
Maintenance
Reactive power (kVAr)
Unexpected stop
Communications
Power Factor
Fuel reserve
Calculation of harmonics up to order 20
Fuel reserve by sensor
Mains Readings
Stop failure
Voltage between phases. Voltage between phase and neutral Currents Frequency Apparent power Active power
Battery voltage failure Battery charging alternator failure Overspeeding Underfrequency Starting failure Emergency stop
RS232
•
RS485
•
Modbus IP
•
Modbus
•
Software for PC
•
Analogue modem
•
GSM/GPRS modem
•
J1939 bus communication Performance
Reactive power
Alternator Protection Devices
Power Factor
High frequency
Calculation of harmonics up to order 20
External start
Low frequency
Start inhibited
Engine Readings
High voltage
Starting due to mains failure
Coolant temperature
Low voltage
Mains and Genset breaker activation
Oil pressure
Short Circuit
Multilingual
Fuel level
Asymmetry between phases
Battery voltage
Incorrect phases sequence
RPM
Reverse Power
Battery charging alternator voltage
Overload
Alarm history
10 (100 optional)
Unit signal failure • Optional
CEA7 CONTROLLER
High protection Protection from overvoltage, undervoltage asymmetry, overcurrent, overfrequency, underfrequency, overload, incorrect network phase sequence, incorrect genset phase sequence. Reading and control of parameters Reading parameters such as voltage, current, frequency, fuel level, tachometer (revolution counter), current power consumption, battery voltage, engine temperature, oil pressure, cos phi per phase, measurements of total energy consumed (per day, month and year), alarm control.
12
Easy programming and management Possibility of customising the operation of the control unit to a specific application and programming the measurement parameters, thresholds, times, alarms, adjustments... Allows the adjustment of measurements and levels such as the automatic filling of the fuel tank. The power outputs are protected. Addressable and expandable modules. More than 64 nodes and up to 1,000 metres without the need for a repeater using the appropriate cable.
13
TECHNICAL SERVICE AND SPARES PARTS
TECHNICAL SERVICE Comprehensive technical support through qualified professionals and authorised technical centres.
INTELLIGENT CONTROL Intelligent storage centres allowing automatic searches and selection of spare parts.
FLEET MANAGER Provides information on the location and status of the rented product.
24/7 ONLINE SPARE PARTS 24-hour service for online purchasing of replacement parts.
HIMOINSA provides its customers with a fast and efficient technical service through a technical assistance network, distributed worldwide. The spare parts department supplies original replacement parts for every component of the genset through a centralised system.
Personalised Assistance. Technical experts provide the customer with a wide range of solutions throughout the lifetime of the product.
Quality Assurance. After-sales service guarantees the investment made in purchasing the product through the extensive network of authorised support centres, distributors and the technical service.
© HIMOINSA - May 2016
www.himoinsa.com
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SUBSIDIARIES: PORTUGAL | POLAND | GERMANY | UK | SINGAPORE UAE | PANAMA | DOMINICAN REPUBLIC | ARGENTINA | ANGOLA HEADQUARTERS: Ctra. Murcia - San Javier, km 23.6 30730 SAN JAVIER (Murcia) SPAIN TLF. +34 968 19 11 28 | +34 902 19 11 28 Fax +34 968 19 12 17 | Export Fax +34 968 33 43 03 HIMOINSA reserves the right to change any feature without prior notice. The illustrations may include optional equipment and/or accessories. Not contractual images. The technical indications described in this brochure correspond to the information available at the moment of printing. HIMOINSA ® - 2016 © All rights reserved.