Main South Rd, Hinds, Mid Canterbury, NZ ∗
1416 Omahu Road, Hastings, NZ
Free-call: 0800 487 853 ∗ Web: www.hustlerequipment.co.nz
Page 1
Mega Comby XL
Parts & Operation Manual Issue 2, 2014
Section 1- Manual Content
Page No. 1
©Design Copyright HUSTLER™
25/09/2014
Page 2
Introduction Dear Customer We take this opportunity of welcoming you as the owner of a Hustler Machine. We want your machine to be the most efficient and productive piece of equipment you have. This small manual will help you to achieve this objective. The correct parts and maintenance of your machine is very important to prevent downtime and equipment damage.
Warranty Hustler® Equipment Ltd warrants new products sold by us to be free from defects in material and workmanship twelve months after delivery to the initial user. This warranty is for the replacement or repair of any part found to be defective during the warranty period. This warranty excludes any freight cost incurred by the dealer in giving effect to the warranty and specifically excludes all normal maintenance costs. Replacement parts provided under the terms of this warranty are covered for the remainder of the warranty period applicable to the product in which they are installed as if such parts were original components of that product. Pre-delivery and warranty registration forms must be returned within 30 days of delivery. These forms are found in your operators manual on the last few pages. This is to help both you as the customer and Robertson Manufacturing staff assist with any issues should they arise.
Tools Required For Maintaining Operation 1 1/2 Ring Spanner x2 30mm Ring Spanner x 2 24mm Ring Spanner x 2 19mm Ring Spanner 18mm Ring Spanner 13mm Ring Spanner Flexi Tube Grease Gun
Issue 2, 2014
Section 1- Manual Content
Page No. 2
©Design Copyright HUSTLER™
25/09/2014
Page 3
Mega Comby XL Table Of Content Manual Section
Page
•
Introduction & Warranty
2
•
Table Of Content
3
•
Parts Ordering
4
•
Warnings & Manual Explanation
5
•
Machine Operation
6
•
Machine Adjustments
7
•
Trouble Shooting
1-Trouble Section
•
Wiring Diagram
2-Wiring Section
•
Greasing Chart
3-Greasing Section
•
Hydraulic Hosing
4-Hosing Section
•
Machine Assembly Parts
Section A
•
Axle Assembly Parts
Section B
•
Elevator Assembly
Section C
•
Load Cell Junction Box Assembly
Section D
•
Load Cell Drawbar Assembly
Section E
•
Valve Bank Assembly
Section F
•
Tail Door Assembly
Section G
•
X-Floor Assembly
Section H
•
Amendments, Notes, PD & Warranty Registration
Last Page
Issue 2, 2014
Section 1- Manual Content
Page No. 3
©Design Copyright HUSTLER™
25/09/2014
Page 4
Parts Ordering Information When ordering components from this manual please state the section letter and item number of the component required EG Section A-3 Item No 4. Also find the serial number on the machine which can be found on the drawbar chassis tag or on the X-Floor door.
Issue 2, 2014
Section 1- Manual Content
Page No. 4
©Design Copyright HUSTLER™
25/09/2014
Page 5
IMPORTANT Due to Hustler's policy of continuous product improvement the information contained in this manual was correct from 01 February 2011. Any changes after the above date will only be included in the next update to this manual. Illustrations in this manual are pictorial representations of components and are not drawn to scale.
WARNING: To operate this machine on the open road it must comply with the LTSA regulations. To operate this machine in other off road operations it must comply with farm safety regulations. Do not operate while standing in or close to the machine or moving parts. Do not make any adjustments while the machine is operating. Beware of surroundings when operating the machine to prevent injury to personnel & prevent damage to the machine.
Section G Section A
Section H Section F Section B
Section D
Section C
Section E
All parts balloons in this manual are as follows Top Number = Part Number Bottom Number = Quantity of part number components
Issue 2, 2014
A: B: C: D: E: F: G: H:
Machine Assembly Axle Assembly Elevator Assembly Load Cell Junction Box Assembly Load Cell Drawbar Assembly Valve Bank Assembly Tail Door Assembly X-Floor Assembly
Section 1- Manual Content
Page No. 5
©Design Copyright HUSTLER™
(Section :A) (Section :B) (Section :C) (Section :D) (Section :E) (Section :F) (Section :G) (Section :H)
25/09/2014
Page 6
OPERATION OF HUSTLER MEGA COMBY XL 1. 2.
3. 4. 5. 6. 7.
Connection of the Machine Connect Mega Comby XL to tractor via drawbar, quick hitch or Euro hitch connection. Connect towing safety chains when required ( public road use) Clean hydraulic connectors and couple in to tractor in correct hydraulic banks. If your tractor has a priority system couple the Tilt/Fork hoses into hydraulic bank 1 and machine in to hydraulic bank 2. Connect electrics. Adjust tractor hydraulic oil flow rate to 60-80 litres per minute. Check direction of elevator rotation prior to feeding. Check the Bed Floor Interlock is working correctly - Bed floor will not bring load forward when elevator is in travel position. Load feed material in to machine. Note when feeding silage material load the Cross Feed Chamber and Bed Storage Chamber separate to minimize knitting together of long material across the compartments .This decreases the pressure on the drives to separate the load when feeding out with the cross feed chamber.
Operating tip and tricks: 1. Extend the elevator fully so the rear flaps are out of the machine then retract into feeding position. Do not: 1. Operate the X-Floor or the Bed Storage Floor in the backward direction with material in the machine. 2. Actuate the control levers backward and forwards to ‘free’ the load if the floor or elevator chains become jammed. As this can cause damage to drives and hydraulics. 3. Overload the machine with material. 10 tonne the maximum capacity. 4. Use the elevator in the traveling position to feed out. Always extend the elevator out to feed. Note if the bed storage chain fails to move, extend the elevator fully so the rear flaps are out of the machine then retract into feeding position. 5. Ride on the drawbar 6. Water blast the load cell head unit or load cells or junction box. 7. Apply excessive material pressure on to elevator with XFloor load. 8. Weld on the machine with a load cell assembly, without first contacting Hustler Equipment Technical staff.
Issue 2, 2014
Section 1- Manual Content
Page No. 6
©Design Copyright HUSTLER™
25/09/2014
Page 7
ADJUSTMENT OF THE BED STORAGE FLOOR CHAINS It is important to keep this machine adjusted correctly to get the best performance out of this machine and to reduce wear and tear on components resulting in less down time and broken components. Follow the short instruction below to correctly adjust the bed floor storage chain assemblies. 1. Check to see if the chains need to be adjusted 2. Tighten up Nut 1 whilst holding Nut 2 with a 24mm ring spanner until the floor slats are just sitting on the rear chain guides or contacting the chain guide 20 mm down on the front side (see drawing). Adjust Nut 1 at small intervals.
Nut 2 Nut 1
DETAIL B B
20 Issue 2, 2014
Section 1- Manual Content
Page No. 7
©Design Copyright HUSTLER™
25/09/2014
Page 8
ADJUSTMENT OF THE ELEVATOR CHAINS It is important to keep this machine adjusted correctly to get the best performance out of this machine and to reduce wear and tear on components resulting in less down time and broken components. Follow the short instruction below to correctly adjust the bed floor storage chain assemblies. 1. Check to see if the chains need to be adjusted 2. Loosen off the bolts that clamp the elevator shaft cover to the elevator screen 3. Loosen off the large Nut 1 locking nut 4. Tighten up the large Nut 2 until the elevator slats are just sitting in-between the arrows on the end elevator end plates. Note that the elevator chain needs to be able to swing 30mm each way (see drawing). Adjust Nut 2 at small intervals and adjust both nuts at the same time to get an even chain tension on both sides. 5. Tighten up large Nut 1 to lock up the shaft bush holders. 6. Recheck elevator tension is still correct 7. Re-clamp elevator shaft so there is a minimum 5mm gap between the elevator slat and the elevator shaft cover.
DO NOT OVER TENSION THE ELEVATOR CHAIN. 5mm Nut 1 Nut 2
60
Issue 2, 2014
Section 1- Manual Content
Page No. 8
©Design Copyright HUSTLER™
25/09/2014
Page 9
ADJUSTMENT OF THE X-FLOOR CHAINS It is important to keep this machine adjusted correctly to get the best performance out of this machine and to reduce wear and tear on components resulting in less down time and broken components. Follow the short instruction below to correctly adjust the bed floor storage chain assemblies. 1. Check to see if the chains need to be adjusted. 2. Loosen off the large Nut 1 locking nut. 3. Tighten up the large Nut 2 until the XFloor slats are just sitting on the lower panel returns (see drawing). Adjust Nut 2 at small intervals and adjust both nuts at the same time to get an even chain tension on both sides. 4. Tighten up large Nut 1 to lock up the shaft idler shaft assembly. 5. Recheck chain tension is still correct. 6. Adjust the middle shaft holder so that there is minimal pressure on the shaft in the outward direction.
Nut 1
Slat Just Touching Nut 2
Issue 2, 2014
Section 1- Manual Content
Page No. 9
©Design Copyright HUSTLER™
25/09/2014
Page 10
Page 11
Mega Comby XL Trouble Shooting
Common Check Procedures Condition Of Tractor Hydraulics And Electrics Wiring On Drawbar Not Broken Is There Power To The System? Condition Of Plug-Socket Electrical Connection (Flare Contacts In Plug Socket With Small Screwdriver) Objects Jammed In Chains Or Chain Thrown Off Sprockets Including Reduction Boxes Is The Machine Plugged Into The Correct Electrical Plug On Tractor Is The Fuse Working? Electrical Vs Hydraulic Failure Before Undertaking Testing Make Sure That The Tractor Is Running At The Following Specifications
Dead Head Pressure 2500psi – 3000psi Oil Flow 60-80 Litres Per Min Quick Diagnose 1. Do Hoses Move When Joystick Activated? (No, Electrical Failure) (Yes, Hydraulic) 2. Swap Coils On Valve Block Banks (Yes, But Controls Backwards, Hydraulic Failure) 3. Pressing Overriding Buttons On Valve Spool Ends (Yes, Electrical) (No, Hydraulic) Checking The Condition Of Hydraulic Motors 1. Remove Motor Tank Hose (Motor Low Pressure Side) 2. Supply Oil To Motor Result Large Oil Flow Without Tractor Working Hard To Supply Oil, Motor Damaged. Minimal Oil Flow While Tractor Working Hard. Motors Good, Look For Jam Up Of Drive.
Load Cell Fault Finding
Check For Mechanical Damage To Cells Check For Objects Jamming Cells Check For Loose Bolts Check To See If Machine Has Had Welding Repairs Check Wiring Check For Water Damage In Junction Box Check For Water Damage In Plugs Check Head Unit Calibration (See Manual) Check To See That Battery Hasn’t Been Charged With Power Supply To Head Unit Attached For More Information On Checking Load Cells Contact Hustler Equipment
Issue 1
2012
Section 1 - Trouble Shooting
Page No. 1
©Design Copyright HUSTLER™
8/08/2012
Page 12
Joystick STD Assembly Manual Parts List Top Number = Item Number Bottom Number = Quantity
8 1
12 1
10 2
7 1 13 2 1 1 14 2
6 2
15 1 9 1
11 1 4 1
2 1
5 1
3 1
Issue 1
2012
Section 2 - Wiring
Page No. 1
©Design Copyright HUSTLER™
9/08/2012
Page 13
Joystick STD Assembly Manual Parts List Item Number
Quantity
1
1
10 Amp Glass
2
1
12 Pin Female Trailer Socket Assembly
3
1
12mm Cable Gland
4
1
16mm Cable Gland
5
1
3 Pin Non Reversable Plug
6
2
6mm Female Spade Bare
7
1
Earth Joiner Heat Shrink
8
1
Electric Joystick Handle Assembly
9
1
Joystick Box STD Assembly
10
2
Joystick Contact Switch
11
1
LED Insert RED
12
1
Long Joystick Box Control Sticker
13
2
M4 x 0.7 Nut
14
2
M4 x 12 x 0.7 Pan Head Bolt
15
1
Panel Mount Fuse Holder
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
5200942 5200919 5200260 5200261 5200920 5200961 5200947
Section 2 - Wiring
5200047 5200729 5200735 5202256 5200064 5202767 5201887 5200941
Page No. 2
©Design Copyright HUSTLER™
9/08/2012
Page 14
Joystick STD Assembly Manual Parts List
Issue 1
2012
Section 2 - Wiring
Page No. 3
©Design Copyright HUSTLER™
9/08/2012
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Joystick STD Assembly Manual Parts List
Issue 1
2012
Section 2 - Wiring
Page No. 4
©Design Copyright HUSTLER™
9/08/2012
Page 16
Page 17
Joystick STD Assembly Manual Parts List
From Component
From Component Terminal
To Component
To Component Terminal
12CoreWire6 12CoreWire7 12CoreWire4 12CoreWire1 12CoreWire3 12PinPlugJumper1 12CoreWire9 12CoreWire5 12CoreWire8 12CoreWire10 Black Jumper 1 Red Red
12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug Earth Joiner Heat Shrink Panel Mount Fuse Crimp Connector Female
6 7 4 1 3 10 9 5 2 10 1 1 Crimp
Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch Earth Joiner Heat Shrink 12 pin Female Plug Red LED Insert Earth Joiner Heat Shrink Joystick Contact Switch Earth Joiner Heat Shrink Crimp Connector Female Joystick Contact Switch Tractor Plug
4c 3a 2c 1a b 5 RED WIRE c 4b a Crimp 3a 2
LED Wire White LED Wire Red Jumper 5 Red Jumper 3 Red Jumper 4 Red
Red LED Insert Red LED Insert Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch
WHITE WIRE RED WIRE 2a 3c 1c
Earth Joiner Heat Shrink 12CoreWire9 Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch
c
Wire
Issue 1
2012
Section 2 - Wiring
4c 1a 2c
Cable
12Core 12Core 12Core 12Core 12Core 12Core 12Core 12Core 12Core 2Core 2Core 2Core 12Core 12Core
Page No. 5
©Design Copyright HUSTLER™
Wire Wire Gauge Diameter 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 2.12 mm 2.45 mm 2.45 mm 6.30 mm 11.00 mm 2.12 mm 2.12 mm 2.45 mm 2.45 mm 2.45 mm
Part Number
18 18 18 18 18 18 18 18 18 18 16 14 14 14 18 16 16 14 14 14
9/08/2012
Page 18
Joystick CS Assembly Manual Parts List 4 1 8 1 14 1 18 1 10 1
12 2
11 1
9 1
15 2 16 2
17 1
13 1
7 2
1 1
5 1
Issue 1
2012
2 1
3 1
Section 2a - Wiring
Page No. 1
©Design Copyright HUSTLER™
6 1
9/08/2012
Page 19
Joystick CS Assembly Manual Parts List Item Number
Quantity
1
1
10 Amp Glass
2
1
12 Pin Female Trailer Socket Assembly
3
1
12mm Cable Gland
4
1
2 Position Switch Red Assembly
5
1
16mm Cable Gland
6
1
3 Pin Non Reversable Plug
7
2
6mm Female Spade Bare
8
1
Center Light Contact
9
1
Earth Joiner Heat Shrink
10
1
Electric Joystick Handle Assembly
11
1
Joystick Box CS Assembly
12
2
Joystick Contact Switch
13
1
LED Insert RED
14
1
Long Joystick Box Control Sticker
15
2
M4 x 0.7 Nut
16
2
M4 x 12 x 0.7 Pan Head Bolt
17
1
Panel Mount Fuse Holder
18
1
SPST Normally Open
Issue 1
2012
Part Name
Manual Section
Section 2a - Wiring
Comments
Stock Code
5200942 5200919 5200260 5200738 5200261 5200920 5200961 5200736 5200947 5200047 5200729 5200735 5202256 5200064 5202767 5201887 5200941 5200734
Page No. 2
©Design Copyright HUSTLER™
9/08/2012
Page 20
Joystick CS Assembly Manual Parts List
Issue 1
2012
Section 2a - Wiring
Page No. 3
©Design Copyright HUSTLER™
9/08/2012
Page 21
Joystick CS Assembly Manual Parts List
Issue 1
2012
Section 2a - Wiring
Page No. 4
©Design Copyright HUSTLER™
9/08/2012
Page 22
Page 23
Joystick CS Assembly Manual Parts List Wire
From From Component Component Terminal
To Component
12CoreWire6 12CoreWire7 12CoreWire8 12CoreWire2 12CoreWire3 12CoreWire4 12CoreWire5 12PinPlugJumper1 12CoreWire9 12CoreWire10 12CoreWire11 12CoreWireGreen/Yellow 12CoreWire1 Black Jumper 1 Red Jumper 3 Red
12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug Earth Joiner Heat Shrink Panel Mount Fuse Joystick Contact Switch
6 7 2 8 3 4 5 10 9 10 10 12 1 1 1 3c
Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch Contact P9B10VN Earth Joiner Heat Shrink Joystick Contact Switch Earth Joiner Heat Shrink 12 pin Female Plug Red LED Insert Earth Joiner Heat Shrink Center Light Contact Contact P9B10VN Joystick Contact Switch Crimp Connector Female Joystick Contact Switch Joystick Contact Switch
Red Jumper 9 Red LED Wire White LED Wire Red Jumper 4 Red Jumper 5 Red Jumper 6 Red
Crimp Connector Female Contact P9B10VN Red LED Insert Red LED Insert Joystick Contact Switch Joystick Contact Switch Contact P9B10VN
Crimp 3c WHITE WIRE RED WIRE 1c 2a 4c
Tractor Plug Center Light Contact Earth Joiner Heat Shrink 12CoreWire9 Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch
Issue 1
2012
Section 2a - Wiring
Wire To Wire Gaug Part Number Component Cable Diameter e Terminal 4c 3a 4b 4a b 2c c 5 RED WIRE a 2a 3a 1a Crimp 3a 1a
2 1a c 2c 4c 4a
Page No. 5
©Design Copyright HUSTLER™
12Core 12Core 12Core 12Core 12Core 12Core 12Core
12Core 12Core 12Core 12Core 12Core 2Core
2Core 12Core 2Core
1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 2.12 mm 2.45 mm 2.45 mm 6.30 mm 11.00 mm 2.45 mm 2.45 mm 2.12 mm 2.12 mm 2.45 mm 2.45 mm 2.45 mm
18 18 18 18 18 18 18 18 18 18 18 18 18 16 14 14 14 18 14 14 16 16 14 14 14
9/08/2012
Page 24
Junction Box + Machine Loom Assembly Manual Parts List Top Number = Item Number Bottom Number = Quantity
3 1
9 1
10 1
13 4
16 2
21 1
2 1
19 1 12 1 17 2 11 1 5 1
14 1 18 1
20 4 8 3
Issue 1
2012
7 1 4 2
15 1
6 1
Section 2b - Wiring
Page No. 1
©Design Copyright HUSTLER™
1 1
9/08/2012
Page 25
Junction Box + Machine Loom Assembly Manual Parts List 5201299 - Complete Assembly Item Number
Quantity
1
1
12 Core Cable
2
1
12 Pin Male Trailer Plug Assembly
3
1
125mm x 125mm x 100mm Plastic Box Assembly
4
2
16mm Cable Gland
5
1
16mm Cable Gland
6
1
3 Core 9mm Diameter 10 Amp
7
1
5 Core Cable
8
3
6mm Female Spade Bare
9
1
8 x 12 Gauge Terminal Block
10
1
DPDT Relay
11
1
Flasher LED 12v 30W
12
1
Hella Relay Base
13
4
Hirschmann Plug Assembly
14
1
Internal Mounting Panel
15
1
M18 Distance Sensor
16
2
M3 x 25 x 0.5 Stainless Pan Head Bolt
17
2
M3x 0.5 Stainless Nut
18
1
M4 x 0.7 Nut
19
1
M4 x 12 x 0.7 Pan Head Bolt
20
4
M4 x 12 x 0.70 Capscrew
21
1
Relay Socket Type 96.72 Assembly
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
5200917 5200918 5200506 5200261 5200261 5200926 5200929 5200961 5200938 5201608 5200940 5200927 5200732 5200507 5201623 Supplied with Hirschmann Plug 5202754 5202767 5201887 5200184
Section 2b - Wiring
5201610
Page No. 2
©Design Copyright HUSTLER™
9/08/2012
Page 26
Junction Box + Machine Loom Assembly Manual Parts List Bed Back
Bed Forward
Black Plugs
W2 W6
W1 W7
W3
W10 W9 W11
Grey Plugs
X-Floor Forward
X-Floor Back
Issue 1
2012
Section 2b - Wiring
Page No. 3
©Design Copyright HUSTLER™
9/08/2012
Page 27
Junction Box + Machine Loom Assembly Manual Parts List
W36 W15 W30 W32
W31 W28 W25 W30
Issue 1
2012
W24 W33 W26
Section 2b - Wiring
Page No. 4
©Design Copyright HUSTLER™
9/08/2012
Page 28
Junction Box + Machine Loom Assembly Manual Parts List W39
W35 W37
W40
W36
W15
W43
W42
W43
W27 W26
W24 W26
W25
W30
W32 W31
W33 W34 W29 W28 W31 W26 W30
Issue 1
2012
Section 2b - Wiring
Page No. 5
©Design Copyright HUSTLER™
9/08/2012
Page 29
Junction Box + Machine Loom Assembly Manual Parts List
W43 W15 W34
W25
W43
W28
W29
W44 W33 W45 W42
W30
W24 W26 W26
W28 W29 W44 W33
Issue 1
2012
W42
W27
W24 W25 W32
W34
Section 2b - Wiring
Page No. 6
©Design Copyright HUSTLER™
9/08/2012
Page 30
Junction Box + Machine Loom Assembly Manual Parts List
W43 W43
W26
W44
W24 W25 W32 W30
Issue 1
2012
Section 2b - Wiring
Page No. 7
©Design Copyright HUSTLER™
9/08/2012
Page 31
Wire Connection Details Item Number W1 W10 W11 W12 W13 W14 W15 W16 W17 W18 W19 W2 W20 W21 W22 W23 W24 W25 W26 W27 W28 W29 W3 W30 W31 W32 W33 W34 W35 W36 W37 W38 W39 W4 W40 W41 W42 W43 W44 W45 W5 W6 W7 W8 W9
Issue 1
Wire Hirschmann 5C Black Earth Hirschmann 5C Green XF Hirschmann 5C Red XR 12C Wire 9 Black 12C Wire 3 Black 12C Wire 2 Black Flasher Jumper Purple Earth Jumper 6 Purple 12C Wire 10 Black 12C Wire 8 Black 12C Wire 5 Black Hirschmann 5C Yellow BF 12C Wire 7 Black 12C Wire 12 Black 12C Wire 4 Black Sensor Loom Ext Brown to Brown Earth Sensor 3C Blue Coil Power 5C Red XR Sensor Signal 3C Green 12C Wire 2a Black Sensor Power 3C Brown Coil Power 5C Green XF Hirschmann Black Earth Jumper Power Jumper 1 RED Earth Jumper 1 Black Coil Power 5C Yellow BF Coil Earth 5C Black Coil Power 5C Brown BR 12C Wire 7a Black 12C Wire 6a Black 12C Wire 8a Black Sensor Loom Ext Green to Black 12C Wire 9a Black 12C Wire 6 Black 12C Wire 4a Black 12C Wire 3a Black 12C Wire 1a Black Earth Jumper 2 Black Earth Jumper 3 Black 12C Wire 5a Black 12C Wire 1 Black Hirschmann 5C Brown BR Earth Jumper 4 Purple Sensor Loom Blue to Blue Earth Jumper 5 Purple
2012
From Component Terminal Terminal Terminal 12 Pin Plug 12 Pin Plug 12 Pin Plug 8 Terminal Block 12 Pin Plug 12 Pin Plug 12 Pin Plug 12 Pin Plug Terminal 12 Pin Plug 12 Pin Plug 12 Pin Plug 3 Core Cable Relay Socket 5 Core Cable Relay Socket 12 Core Cable 3 Core Cable 5 Core Cable Terminal Crimp Connector Female Crimp Connector Female 5 Core Cable 5 Core Cable 5 Core Cable 12 Core Cable 12 Core Cable 12 Core Cable 3 Core Cable 12 Core Cable 12 Pin Plug 12 Core Cable 12 Core Cable 12 Core Cable 8 Terminal Block Relay Socket 12 Core Cable 12 Pin Plug Terminal Terminal 3 Core Cable Terminal
Section 2b - Wiring
From Component Terminal Connect Connect Connect Pin 9 Pin 3 Pin 8 J2 Pin 5 Pin 10 Pin 2 Pin 5 Connect Pin 7 Pin 12 Pin 4 Brown1 R7b Red 2 R8a Wire2a Brown Green 2 Connect Crimp Crimp Yellow 2 Black 2 Brown 2 Wire7a Wire6a Wire8a Green1 Wire9a Pin 6 Wire4a Wire3a Wire1a J8a R7a Wire5a Pin 1 Connect Connect Blue1 Connect
To Component 5 Core Cable 5 Core Cable 5 Core Cable 12 Core Cable 12 Core Cable 12 Core Cable Crimp Connector Female 12 Pin Plug 12 Core Cable 12 Core Cable 12 Core Cable 5 Core Cable 12 Core Cable 12 Core Cable 12 Core Cable M18 Sensor 3 Core Cable 8 Terminal Block 3 Core Cable Relay Socket 8 Terminal Block 8 Terminal Block 5 Core Cable Relay Socket 8 Terminal Block Relay Socket 8 Terminal Block 8 Terminal Block 8 Terminal Block 8 Terminal Block 8 Terminal Block M18 Sensor 8 Terminal Block 12 Core Cable 8 Terminal Block 8 Terminal Block Relay Socket 8 Terminal Block 8 Terminal Block 8 Terminal Block 12 Core Cable 5 Core Cable Terminal M18 Sensor Terminal
Page No. 8
©Design Copyright HUSTLER™
To Component Terminal Black 1 Green 1 Red 1 Wire9 Wire3 Wire2 Crimp Pin 10 Wire10 Wire8 Wire5 Yellow 1 Wire7 Wire Green Wire4 Brown Blue J4 Green R5b J5 J3 Black 1 1b J6a R1a J8 J1 J4a J1a J5a Black J2a Wire6 J3a J6 R6b J7a J7 J6 Wire1 Brown 1 Connect Blue Connect
9/08/2012
Junction Box + Machine Loom Assembly Manual Parts List
Page 32
Issue 2
2013
Section 2b - Wiring
Page No. 9
©Design Copyright HUSTLER™
28/05/2013
Page 33
Greasing Chart Manual Rear Bed Floor
8 4 3 7 2
1
Issue 1
2012
6
5
Section 3 - Greasing
Page No. 1
©Design Copyright HUSTLER™
14/08/2012
Page 34
Greasing Chart Manual Bed Drive Box
10 9
14
Issue 1
2012
11
12
13
Section 3 - Greasing
Page No. 2
©Design Copyright HUSTLER™
14/08/2012
Page 35
Greasing Chart Manual X-Floor Drive, Elevator and Jack 25
23
24
21
26 22 20 18
Issue 1
2012
16
15
19
27
17
Section 3 - Greasing
Page No. 3
©Design Copyright HUSTLER™
14/08/2012
Page 36
Greasing Chart Manual Rear and Underside Elevator
20
24
21
31
29
30
28 32
Issue 1
2012
Section 3 - Greasing
Page No. 4
©Design Copyright HUSTLER™
14/08/2012
Page 37
Greasing Chart Manual Bed Drive Shaft and Chains
7
6
5 34
36
Issue 1
2012
35
33
Section 3 - Greasing
Page No. 5
©Design Copyright HUSTLER™
14/08/2012
Page 38
Greasing Chart Manual Axle 41
42
37
38
39
40
44
Issue 1
2012
43
Section 3 - Greasing
Page No. 6
©Design Copyright HUSTLER™
14/08/2012
Page 39
Greasing Chart Manual Nipple Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
Issue 1
2012
Greasing Duration 4 Hours 4 Hours 4 Hours 4 Hours 40 Hours 40 Hours 40 Hours 40 Hours 8 Hours 8 Hours 4 Hours 8 Hours 8 Hours 20 Hours 20 Hours 8 Hours 8 Hours 4 Hours 4 Hours 8 Hours 20 Hours 20 Hours 4 Hours 4 Hours 8 Hours 8 Hours 4 Hours 4 Hours 4 Hours 4 Hours 4 Hours 4 Hours 4 Hours 4 Hours 4 Hours 8 Hours 8 Hours 8 Hours 8 Hours 20 Hours 20 Hours 20 Hours 20 Hours 20 Hours
Manual Section A-7 A-7 A-7 A-7 A-5 A-5 A-5 A-5 A-11 A-4 A-8 A-8-1 H-1 H-1 H-7 H-7 H-3-2 C-1-6 C-1-5 C-1-6 C-1-2 C-1-2 C-1-3 C-1-3 C-1-7 E-1 E-1 H-3-4 C-1-8 C-2 C-1-7 H-1-9 A-3 A-3 A-3 A-3 B-1 B-1 B-1 B-1 B-1 B-1 B-1 B-1
Comments
Waste Oil Bed Storage Floor Chains Waste Oil Bed Storage Floor Chains Waste Oil Bed Storage Floor Chains Waste Oil Bed Storage Floor Chains Bearing Chain Reduction Pin Chain Waste Oil XFloor Chains Waste Oil XFloor Chains Access Point Gearbox Under Side Chain
Waste Oil Elevator Chains Waste Oil Elevator Chains Waste Oil Elevator Chains Waste Oil Elevator Chains Jack
Section 3 - Greasing
Page No. 7
©Design Copyright HUSTLER™
14/08/2012
Page 40
Hosing Machine Manual Parts List Mega Comby XL Elevator Motor
Top Number = Hose Code Bottom Number = Hose Number
MCXL 5 MCXL 3
MCXL 9
Bed Motor
MCXL 4
Valves Top Upwards
MCXL 7 MCXL 8
Power Beyond Valve 6 Port Valve MCXL 6
MCXL 2
MCXL 1
Pressure line for normal operation
X-Floor Motor
To Tractor Remotes
Issue 1
2012
Section 4 - Hosing
Page No. 1
©Design Copyright HUSTLER™
14/08/2012
Page 41
Hosing Machine Manual Parts List Mega Comby XL
MC Supply 1
To Tractor Remotes MC Supply 2
MCXLTILT 6
MCXLTILT 3 MCXLTILT 2 MCXLTILT 1
MCXLTILT 4
MCXLTILT 5
Tilt Ram Front Tilt Ram Rear
Issue 1
2012
Section 4 - Hosing
Page No. 2
©Design Copyright HUSTLER™
14/08/2012
Page 42
Main Machine Assembly Manual Parts List 34 1
Top Number = Item Number Bottom Number = Quantity
19 2 17 2
35 1 7 1 36 1 9 2
8 2
35 1
22 1
26 1 24 2
29 1 14 1
28 1 32 1
25 1
Issue 1
2012
Section A-1
Page No. 1
©Design Copyright HUSTLER™
17/10/2012
Page 43
Main Machine Assembly Manual Parts List Top Number = Item Number Bottom Number = Quantity 7 1 33 1
10 1
31 1
11 1
27 1
32 1
3 1
30 1
Issue 1
2012
Section A-1
Page No. 2
©Design Copyright HUSTLER™
17/10/2012
Page 44
Main Machine Assembly Manual Parts List Top Number = Item Number Bottom Number = Quantity
12 1 15 1
9 2 16 1
18 1
Issue 1
2012
21 1
20 1
23 2
Section A-1
Page No. 3
©Design Copyright HUSTLER™
17/10/2012
Page 45
Main Machine Assembly Manual Parts List 13 1 5 1
1 1 2 1 6 1
4 1
26 1
Issue 1
2012
Section A-1
Page No. 4
©Design Copyright HUSTLER™
17/10/2012
Page 46
Main Machine Assembly Manual Parts List Item Number
Quantity
1
1
8mm Penny Washer
2
1
8mm Spring Washer
3
1
Elevator Pivot Bush Support Frame
4
1
Flap Bend Tyne Spring
5
1
M18 Distance Sensor
6
1
M8 x 1.25 Nut
7
1
Main Chassis
8
2
Robertson Sticker 970mm x 135mm
9
2
XL Sticker 1060mm x 240mm.
10
1
Junction Box + Machine Loom Assembly
2b - Wiring
11
1
Electrics Cover Assembly
A-10
12
1
Pillow Block Mount Assembly
A-11
13
1
Flap Retainer Assembly
A-12
14
1
Battery Box incl Battery
A-2
15
1
Bed Drive Shaft Assembly
A-3
16
1
Bed Final Drive Chain Assembly
A-4
17
2
Bed Floor Chain Assembly
A-5
18
1
Bed Main Sprocket Cover Assembly
A-6
19
2
Bed Rear Adjuster Shaft Assembly
A-7
20
1
Bed Reduction Box HD Assembly
A-8
21
1
Bed Reduction Box HD Chain Cover Assembly
A-9
22
1
Axle MkIII Assembly
B-1
23
2
400-R22.5 Grip LH Wheel Assembly
B-2
24
2
400-R22.5 Grip RH Wheel Assembly
B-2
25
1
Elevator Assembly
C-1
26
1
Elevator Rear Pivot Assembly
C-2
27
1
Tilting Elevator Hose Tee Assembly
C-3
28
1
Tilting Front Elevator Ram Assembly
C-4
29
1
Tilting Rear Elevator Ram Assembly
C-5
30
1
Spec's Chassis Tag Assembly
D-1
31
1
Mega Comby Load Cell Junction Box Rev-002 Assembly
D-2
32
1
Load Cell Drawbar Towing MK2 Assembly
E-1
33
1
Joystick-Valve Electric Control Assembly
F-1
34
1
Tail Door Assembly
G-1
35
1
Tail Door Holder Assembly
G-2
36
1
Tail Door Latch Assembly
G-3
35
1
X-Floor Assembly
H-1
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
9009300 5200215 5203277, 5201979 5200990 5201623 9009245
Section A-1
Page No. 5
©Design Copyright HUTLER™
17/10/2012
Page 47
Battery Box incl Battery Manual Parts List
1 1
2 1
Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
1
1
12 Volt Battery
2
1
Battery Box Assembly
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
5200964 5200965
Section A-2
Page No. 1
©Design Copyright HUSTLER™
3/08/2012
Page 48
Bed Drive Shaft Assembly Manual Parts List 4 2 6 1
9 4
4 2
7 1
DETAIL A
A
8 4
3 1
9 4 2 1
1 2
Top Number = Item Number Bottom Number = Quantity Quantity
1
2
1/2 x 1/2 x 90mm Keysteel
2
1
1/2 x 1/2 x 180mm Keysteel
3
1
1/2 x 1/2 x 65mm Keysteel
4
2
3/8 x 1 UNC Grubscrew
5
1
Bed Drive Shaft
6
1
Bed Drive Shaft Sprocket Spacer
7
1
SP30T12B-3 Sprocket
8
4
5 Tooth Sprocket Assembly
A-3-1
9
4
Floor Drive Shaft Support
A-3-2
2012
8 4
5201233 - Complete Assembly
Item Number
Issue 1
5 1
Part Name
Manual Section
Section A-3
Comments
Stock Code
5201818 5201818 5201818 5200038 5201232 5203111 5201464
Page No. 1
©Design Copyright HUSTLER™
3/08/2012
Page 49
5 Tooth Sprocket Assembly Manual Parts List
2 1
1 2
Top Number = Item Number Bottom Number = Quantity
5201465 - Complete Assembly
Item Number
Quantity
1
2
3/8 x 3/8 Grubscrew
2
1
Bed Drive Shaft Cast Sprocket
Issue 1
2012
Part Name
Manual Section
Section A-3-1
Comments
Stock Code
5201465 5200892
Page No. 1
©Design Copyright HUSTLER™
3/08/2012
Page 50
Floor Drive Shaft Support Manual Parts List 1 1
4 1
6 2
3 1
4 1
5 2
2 2
Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
1
1
1/4 Grease Nipple Straight
2
2
12mm Spring Washer
3
1
Drive Shaft Bronze Bush
4
1
Drive Shaft Support Frame
5
2
M12 x 1.75 Nut
6
2
M12 x 40 x 1.75 HT Bolt
Issue 1
2012
Part Name
5201295 - Complete Assembly Manual Section
Comments
May Require Machining After Fitting
Section A-3-2
Page No. 1
©Design Copyright HUSTLER™
Stock Code
5200027 5200361 5201653 5201296 9009248 9009103
3/08/2012
Page 51
Bed Final Drive Chain Assembly Manual Parts List 2 1
1 1
Top Number = Item Number Bottom Number = Quantity
Part of 5201091 - Mega Chain Kit
Item Number
Quantity
1
1
12B3 Joiner Link
2
1
Bed Final Drive Chain Frame
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
5201081 5201080
Section A-4
Page No. 1
©Design Copyright HUSTLER™
3/08/2012
Page 52
Bed Floor Chain Assembly Manual Parts List
3 2
2 30
1 2
Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
Part Name
Manual Section
1
2
10mm Chain Joiner Assembly Rev-1
2
30
50 x 50 Bed Floor Slat
3
2
Bed Chain Frame
Issue 1
2012
5201276 - Mega X - Single Chain Complete 5201293 - Mega XL - Single Chain Complete 5201227 - Twin Floor Complete Assembly
Section A-5
Comments Includes Bolt & Nut
Page No. 1
©Design Copyright HUSTLER™
Stock Code
5200033 8008058 5200010 per mtr
3/08/2012
Page 53
Bed Main Sprocket Cover Assembly Manual Parts List 1 1 2 1
3 1
Top Number = Item Number Bottom Number = Quantity Item Quantity Number
Part Name
1
1
10mm Flat Washer
2
1
4mm R Clip
3
1
Bed Main Sprocket Cover Frame
Issue 1
2012
Manual Section
Comments
Stock Code
5202130 5200163 5203323
Section A-6
Page No. 1
©Design Copyright HUSTLER™
1/08/2012
Page 54
Bed Rear Adjuster Shaft Assembly Manual Parts List
A 5 4
1 1 3 2
6 2
4 1
DETAIL A 2 4
Top Number = Item Number Bottom Number = Quantity
Item Number
Quantity
1
1
1 1/2 Shaft Collar Assembly
2
4
3/8 x 3/8 Grubscrew
3
2
Adjuster Rod Heavy Frame
4
1
Bed Idler Shaft Frame
5
4
M30 x 2.50 Nut
6
2
Bed Idler Sprocket Assembly
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
5200147 5200187 5203251 8008740, 5203184 5201922 A-7-1
Section A-7
Page No. 1
©Design Copyright HUSTLER™
3/08/2012
Page 55
Bed Idler Sprocket Assembly Manual Parts List
4 2
1 1
3 1
2 1
Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
1
1
1/4 Grease Nipple Straight
2
1
Bed Idler Sprocket
3
1
Grease Point Sticker
4
2
XLube
Issue 1
2012
Part Name
5200037 - Complete Assembly Manual Section
Comments
Stock Code
5200027 5200895 5200078 5200023
Section A-7-1
Page No. 1
©Design Copyright HUSTLER™
3/08/2012
Page 56
Bed Reduction Box HD Assembly Manual Parts List Top Number = Item Number Bottom Number = Quantity
15 1
2 2
9 1
13 3
6 1
16 1
11 1
1 2
17 1 12 4 10 1
3 4
18 1
19 1
4 7
7 1
5 3
8 2 14 2
Issue 1
2012
Section A-8
Page No. 1
©Design Copyright HUSTLER™
9/08/2012
Page 57
Bed Reduction Box HD Assembly Manual Parts List Item Number
Quantity
Part Name
Manual Section
1
2
1/2 Dowty Seal
2
2
1/2 Parallel Male - 1/2 Parallel Male Nipple
3
4
12mm Spring Washer
4
7
16mm Heavy Flat Washer
5
3
16mm Spring Washer
6
1
Bed Box Adjuster
7
1
Bed Reduction Box Frame
8
2
Box Adjuster Bolt
Comments
Stock Code
2002602 5200440
9
1
Chain Adjuster Bolt Frame
10
1
OMH 500 Motor
11
1
Grease Nipple 1/8 BSP
12
4
M12 x 30 x 1.75 HT Bolt
13
3
M16 x 2.00 Nut
14
2
M16 x 30 x 2.00 HT Bolt
15
1
M16 x 40 x 2.00 HT Bolt
16
1
Reduction Pin
17
1
Bed Reduction Box Chain Assembly
A-8-1
18
1
Bed Reduction Sprocket HD Assembly
A-8-2
19
1
Motor Sprocket Assembly
A-8-3
5200361 5202133 5200044 5201011 5203634 5201186 9009134 5200048 * 9009330 9009113 9009253 5200340 5200046 5202691
* Note : We have used 3 different motors. Please provide a serial number to help identify them
Issue 1
2012
Section A-8
Page No. 2
©Design Copyright HUSTLER™
9/08/2012
Page 58
Page 59
Bed Reduction Box Chain Assembly Manual Parts List
1 1
2 1
Top Number = Item Number Bottom Number = Quantity
Item Quantity Number
Part Name
1
1
16B Joiner Link
2
1
Bed Reduction Box Chain Frame
Issue 1
2012
Manual Section
Comments
Stock Code
5201630 5201629
Section A-8-1
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 60
Bed Reduction Sprocket HD Assembly Manual Parts List 3 1
NOTE The Two Sprockets are supplied as one welded unit
2 1
1 1
Top Number = Item Number Bottom Number = Quantity
5201285 - Complete Assembly
Item Number
Quantity
1
1
FB 1033 Bronze Bush
2
1
SP15T12B-3 Sprocket
3
1
SP32T16B-1 Sprocket
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
5201654 5201095 5201009
Section A-8-2
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 61
Motor Sprocket Assembly Manual Parts List
1 2
2 1
Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
1
2
3/8 x 3/4 Grubscrew
2
1
SP13T16B-1 Sprocket
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
5201915 5201004
Section A-8-3
Page No. 1
©Design Copyright HUSLTER™
2/08/2012
Page 62
Bed Reduction Box HD Chain Cover Assembly Manual Parts List 2 1
3 2
Top Number = Item Number Bottom Number = Quantity 1 2
Item Number
Quantity
1
2
12mm Spring Washer
5200361
2
1
Bed Reduction Box HD Chain Cover Frame
5202385
3
2
M12 x 25 x 1.75 HT Bolt
9009170
Issue 1
2012
Part Name
Manual Section
Section A-9
Comments
Page No. 1
©Design Copyright HUSTLER™
Stock Code
3/08/2012
Page 63
Electrics Cover Assembly Manual Parts List Top Number = Item Number Bottom Number = Quantity 3 2
2 2
1 1
Item Number
Quantity
1
1
6 Cell Junction Box Cover Tab
2
2
6mm Panel Washer
3
2
M6 x 20 x 1.00 HT Bolt
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
5200867 5202762 5202761
Section A-10
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 64
Pillow Block Mount Assembly Manual Parts List 2 4
3 4
6 1
5 2 7 1
8 1
1 2
4 2
Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
1
2
16mm Heavy Flat Washer
2
4
16mm Spring Washer
3
4
M16 x 2.00 Nut
4
2
M16 x 55 x 2.00 HT Bolt
5
2
M16 x 80 x 2.00 HT Bolt
6
1
Pillow Block Mount Frame
7
1
UC 211-200 Bearing Assembly
8
1
UCP 211 Housing
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
5202133 5200044 9009253 5201874 5201877 5203448, 5203322, 5203225 5201817 5202514
Section A-11
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 65
Flap Retainer Assembly Manual Parts List
5 2
3 1
1 2
2 1
4 2 Top Number = Item Number Bottom Number = Quantity
Item Number
Quantity
1
2
12mm Spring Washer
2
1
Flap Retainer
3
1
Flap Retainer Spacer
4
2
M12 x 1.75 Nut
5
2
M12 x 60 x 1.75 HT Bolt
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
5200361 5203324 8008287 5201948 5201865
Section A-12
Page No. 1
©Design Copyright HUSTLER™
17/10/2012
Page 66
Axle MkIII Assembly Manual Parts List 6 2 5 2
3 1
1 2
A 4 4
2 2
Top Number = Item Number Bottom Number = Quantity
DETAIL A
5201287 - Complete Assembly Less Wheels Item Number
Quantity
1
2
1/4 Grease Nipple 90 Deg
2
2
1/4 Grease Nipple Straight
3
1
Axle Frame
4
4
Grease Point Sticker
5
2
Load Cell Axle Mount 1 Assembly
B-1-1
6
2
Load Cell Axle Mount 2 Assembly
B-1-1
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
5200202 5200027
Section B-1
5200078
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 67
Load Cell Axle Mount 1 Assembly Manual Parts List
14 1
13 1 4 1 2 2 12 2 11 2
3 1
7 8
5 1
9 1
1 8 6 1
Top Number = Item Number Bottom Number = Quantity
Issue 1
2012
10 1 8 8
Section B-1-1
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 68
Load Cell Axle Mount 1 Assembly Manual Parts List Item Number
Quantity
Part Name
1
8
16mm Spring Washer
2
2
20mm Spring Washer
3
1
54mm Load Cell Bar
4
1
Axle Mount Adaptor Plate
5
1
Long Load Cell Mount Machined Horizontal
6
1
Long Load Cell Mount Machined Vertical
7
8
M16 x 2.00 Nut
8
8
M16 x 65 x 2.00 HT Bolt
9
1
M18 x 100 x 2.5 HT Bolt
10
1
M18 x 140 x 2.00 HT Bolt
11
2
M18 x 2.5 Nylock Nut
12
2
M20 x 2.50 Nut
13
1
M20 x 50 x 2.50 HT Bolt
14
1
M20 x 65 x 2.50 HT Bolt
Issue 1
2012
Manual Section
Comments
Rev 002
Section B-1-1
Stock Code
5200044 5203621 5200055 5005487 5200904 5200906 9009253 5200345 5200347 5200348 5200357 9009254 9009115 5200351
Page No. 2
©Design Copyright HUSTLER™
2/08/2012
Page 69
400-R22.5 Grip Wheel Assembly Manual Parts List 5202274 - Complete Assembly Item Number
Quantity
Part Name
Manual Section
1
1
16 x 22.5 x 8 Stud Rim Assembly
2
1
400-R22.5 Tyre
Comments
Stock Code
5202270
2 1
Top Number = Item Number Bottom Number = Quantity
1 1
Issue 1
2012
Section B-2
Page No. 1
©Design Copyright HUSTLER™
14/08/2012
Page 70
Elevator Assembly Manual Parts List Top Number = Item Number Bottom Number = Quantity
4 1
11 1
15 1
12 1
A 16 1
2 1
13 1
10 1 9 2 14 1
Issue 1
2012
Section C-1
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 71
Elevator Assembly Manual Parts List
DETAIL A 1 4
6 4
3 2 8 8
5 4 7 8
5201243 - Complete Bare Assembly Less Motors & Chains 5201244 - Complete Assembly Item Number
Quantity
Part Name
Manual Section
1
4
10mm Flat Washer
2
1
Elevator Frame
3
2
Elevator Nylon Strips
4
1
Elevator Top Shaft Cover
5
4
M10 x 1.5 Nylock Nut
6
4
M10 x 25 x 1.5 Pan Head Bolt
7
8
M6 x 1.00 Nylock Nut
8
8
M6 x 20 Countersunk Bolt
9
2
Disc Roller Assembly
C-1-1
1
Elevator Chain Assembly
C-1-2
11
1
Elevator Drive Shaft Assembly
C-1-3
12
1
Elevator Motor Mount Assembly
C-1-4
13
1
Front Flap Assembly
C-1-5
14
1
Front Pivot Shaft Assembly
C-1-6
15
1
Rear Flap Assembly
C-1-7
16
1
Rear Pivot Shaft Assembly
C-1-8
2012
Stock Code
5202130 5201243 5202204 5200865 9009258 5201851 9009256 5201891
10
Issue 1
Comments
Section C-1
Page No. 2
©Design Copyright HUSTLER™
9/08/2012
Page 72
Disc Roller Assembly Manual Parts List
2 1
1 1
Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
1
1
1 1/2 x 1 3/4 X-Lube Bush
2
1
Disc Roller Frame
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
5200023 5203160-1
Section C-1-1
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 73
Elevator Chain Assembly Manual Parts List
3 1
Top Number = Item Number Bottom Number = Quantity
2 1 1 4
5201245 - Complete Mega X Assembly 5201303 - Complete Mega XL Assembly
Item Number
Quantity
1
4
3 Inch Roller Chain Joiner Link
2
1
Elevator 3 Foot Chain Frame
3
1
Elevator 9 Foot Chain Frame
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
R-ch3joiner 5203619 5200053
Section C-1-2
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 74
Elevator Drive Shaft Assembly Manual Parts List 4 2 5 1
8 1
2 1
6 1
1 1
7 1 9 2 3 4
Top Number = Item Number Bottom Number = Quantity
5201249 -Complete Assembly
Item Number
Quantity
1
1
1 1/2 Shaft Collar Assembly
2
1
10x10x50 Keysteel
3
4
3/8 x 3/4 Grubscrew
4
2
3/8 x 3/8 Grubscrew
5
1
3/8 x 3/8 x 55mm Keysteel
6
1
Elevator Coupling Sprocket
7
1
Elevator Drive Shaft
8
1
Elevator Drive Sprocket
9
2
Drive Shaft Bush Housing Assembly
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
5200147 5200052 5201915 5200187 5201820 5200005 5201248 5200006 C-1-3-1
Section C-1-3
Page No. 1
©Design Copyright HUSTLER™
20/08/2012
Page 75
Drive Shaft Bush Housing Assembly Manual Parts List
1 2
2 1
4 1
3 1
Top Number = Item Number Bottom Number = Quantity
5201247 - Complete Assembly
Item Number
Quantity
1
2
1" Unc Nut
2
1
1/4 Grease Nipple Straight
3
1
Bronze Bush
4
1
Bush Housing Frame
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
5201916 5200027 5201651
Section C-1-3-1
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 76
Elevator Motor Mount Assembly Manual Parts List
6 1 4 1
5 4
2 2 1 2
3 4
Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
1
2
1/2 Dowty Seal
2002602
2
2
1/2 Parallel Male - 1/2 Parallel Male Nipple
5200440
3
4
12mm Spring Washer
4
1
OMH 400 Motor
5
4
M12 x 30 x 1.75 HT Bolt
6
1
Motor Mount Frame
Issue 1
2012
Part Name
Manual Section
Comments
Danfoss
Section C-1-4
Page No. 1
©Design Copyright HUSTLER™
Stock Code
5200361 5200765 9009113 5203153
2/08/2012
Page 77
Front Flap Assembly Manual Parts List Top Number = Item Number Bottom Number = Quantity 8 1
7 1
6 1
5 1
4 1
3 1
2 1
5203598
9 1
10 1
12 2 11 2
Issue 1
2012
1 2
Section C-1-5
Page No. 1
©Design Copyright HUSTLER™
13/08/2012
Page 78
Front Flap Assembly Manual Parts List Item Number
Quantity
1
2
12mm Flat Washer
2
1
Flap 10 Frame
3
1
Flap 11 Frame
4
1
Flap 12 Frame
5
1
Flap 13 Frame
6
1
Flap 14 Frame
7
1
Flap 15 Frame
8
1
Flap 16 Frame
9
1
Flap 9 Frame
10
1
Grease Nipple 1/8 BSP
11
2
M12 x 1.75 Nylock Nut
12
2
M12 x 30 x 1.75 HT Bolt
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
9009280 5200877 5200878 5200879 5200880 5200881 5200882 5200883 5200876 9009330 9009259 9009113
Section C-1-5
Page No. 2
©Design Copyright HUSTLER™
13/08/2012
Page 79
Front Pivot Shaft Assembly Manual Parts List 5 1
3 1
2 1
4 1
Front pins have double grease lines
6 1
1 1
2009 @ 262mm Long
Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
1
1
1/4 Grease Nipple Straight
2
1
12mm Spring Washer
3
1
Elevator Rear Pivot Pin Washer
4
1
Front Pivot Shaft Frame
5
1
Grease Nipple 1/8 BSP
6
1
Grease Nipple Bolt
Issue 1
2012
Part Name
5201251 - Complete Assembly
Manual Section
Section C-1-6
Comments
Stock Code
5200027 5200361 8008743 5203184 9009330 9009113
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 80
Rear Flap Assembly Manual Parts List Top Number = Item Number Bottom Number = Quantity 9 1
8 1 7 1
6 1 5 1
4 1
3 1 2 1
1 2 10 2
5203598
Issue 1
2012
Section C-1-7
Page No. 1
©Design Copyright HUSTLER™
13/08/2012
Page 81
Rear Flap Assembly Manual Parts List Item Number
Quantity
1
2
12mm Heavy Flat Washer
2
1
Flap 1 Frame
3
1
Flap 2 Frame
4
1
Flap 3 Frame
5
1
Flap 4 Frame
6
1
Flap 5 Frame
7
1
Flap 6 Frame
8
1
Flap 7 Frame
9
1
Flap 8 Frame
10
2
M12 x 1.75 Nylock Nut
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
5202132 5200861 5200862 5200863 5200864 5200865 5200866 5200874 5200875 9009259
Section C-1-7
Page No. 2
©Design Copyright HUSTLER™
13/08/2012
Page 82
Rear Pivot Shaft Assembly Manual Parts List
4 1
2 1
5 1
1 1
3 1
2001 @ 290mm - Two grease lines 2009 @ 300mm
Top Number = Item Number Bottom Number = Quantity
5201252 - Complete Assembly
Item Number
Quantity
1
1
12mm Spring Washer
2
1
Elevator Rear Pivot Pin Washer
3
1
Grease Nipple 1/8 BSP
4
1
M12 x 30 x 1.75 HT Bolt
5
1
Rear Pivot Shaft Frame
Issue 1
2012
Part Name
Manual Section
Section C-1-8
Comments
Stock Code
5200361 5202750 9009330 9009113 5203184
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 83
Elevator Rear Pivot Assembly Manual Parts List 1 1
4 4
3 1
2 4
Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
1
1
1/4 Grease Nipple Straight
2
4
12mm Spring Washer
3
1
Cast Flange Plate 2
4
4
M12 x 20 x 1.75 HT Bolt
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
5200027 5200361 5200898 5202758
Section C-2
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 84
Page 85
Tilting Elevator Hose Tee Assembly Manual Parts List 3 1
1 1
2 1
Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
1
1
12mm Spring Washer
2
1
M12 x 1.75 Nut
3
1
Tilting Elevator Hose Tee Frame
Issue 1
2012
Part Name
520116 - Complete Assembly Manual Section
Comments
Stock Code
5200361 9009248 5201166
Section C-3
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 86
Tilting Front Elevator Ram Assembly Manual Parts List
4 1
5 1
2 2
1 1
3 2
Top Number = Item Number Bottom Number = Quantity Item Quantity Number
Part Name
Manual Section
1
1
20-12 Ram Assembly
2
2
3/8 Tapered Male - 3/8 Parallel Male Nipple
3
2
5mm x 75mm Split Pin
4
1
Ram Pin Frame 1
5
1
Ram Pin Frame 2
Issue 1
2012
Comments
Stock Code
5202295 5200420 5202765 5201133 5201132
Section C-4
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 87
Tilting Rear Elevator Ram Assembly Manual Parts List
3 2
2 2
4 2
1 1
Top Number = Item Number Bottom Number = Quantity
Item Number
Quantity
1
1
20-12 Ram Asssembly
2
2
3/8 Tapered Male - 3/8 Parallel Male Nipple
3
2
5mm x 75mm Split Pin
4
2
Ram Pin Frame 1
Issue 1
2012
Part Name
Manual Section
Section C-5
Comments
Stock Code
5202295 5200420 5202765 5201133
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 88
Spec's Chassis Tag Assembly Manual Parts List
1 4
2 1
Top Number = Item Number Bottom Number = Quantity
Item Number
Quantity
1
4
4mm Rivet
2
1
Spec's Chassis Tag
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
5201946 5200812
Section D-1
Page No. 1
©Design Copyright HUSTLER™
13/08/2012
Page 89
Mega Comby Load Cell Junction Box Rev-002 Assembly Manual Parts List Item Number
Quantity
Part Name
Manual Section
1
1
Hustler Decal
2
7
12mm Cable Gland
3
1
Junction Box Assembly
4
4
M3 x 6 x 0.5 Pan Head Stainless Bolt
5
4
M4 x 12 x 0.70 Capscrew
6
1
Mega Comby Circurt Board Rev-002 Assembly
7
1
Silca Gel Bag 100 GSM
Comments
Stock Code
5203074 5200260 5200573 5200184 5200396 5201625 5201214 - Complete Assembly
Top Number = Item Number Bottom Number = Quantity 5 4 6 1 4 4
3 1
1 1 2 7
Issue 1
2012
7 1
Section D-2
Page No. 1
©Design Copyright HUSTLER™
9/08/2012
Page 90
Load Cell Drawbar Towing MK2 Assembly Manual Parts List Top Number = Item Number Bottom Number = Quantity
17 2 4 3
18 1
7 4
16 1
15 4
20 1
7 4
13 4 14 4
19 1
5 1
7 4 8 1
14 4
9 4 10 4
1 4
6 8
3 2
7 4
2 18
12 14
11 6
21 1
Issue 1
2012
Section E-1
Page No. 1
©Design Copyright HUSTLER™
17/10/2012
Page 91
Load Cell Drawbar Towing MK2 Assembly Manual Parts List 5201209 - Complete Assembly Item Number
Quantity
1
4
16mm Flat Washer
2
18
16mm Spring Washer
3
2
54mm Load Cell Bar
4
3
6mm Panel Washer
5
1
Bottom Drawbar Mount Frame
6
8
Grommet 38mm
7
4
Long Long Cell Mount Machined Hori
8
1
Load Cell Drawbar Towing MK2 Frame
9
4
M12 x 1.75 Nut
10
4
M12 x 35 x 1.75 HT Bolt
11
6
M16 x 1.50 Nut
12
14
M16 x 40 x 2.00 HT Bolt
13
4
M16 x 60 x 2.00 HT Bolt
14
4
M18 x 100 x 2.5 HT Bolt
15
4
M18 x 2.5 Nylock Nut
16
1
M6 x 1.00 Nut
17
2
M6 x 1.00 Nylock Nut
18
1
Top Cover Frame
19
1
Top Drawbar Mount Frame
20
1
Jack Tower Assembly
E-1-1
21
1
Safety Chain 13mm Assembly
E-1-2
Issue 1
2012
Part Name
Manual Section
Comments
Rev 002
Stock Code
5202134 5200044 5200055 5202762 5201627 5200904 9009248 9009167 9009253 5200046 5201875 5200347 5200357 9009251 9009256
Section E-1
Page No. 2
©Design Copyright Robertson Manufacturing™
17/10/2012
Page 92
Page 93
Jack Tower Assembly Manual Parts List Item Number
Quantity
Part Name
1
8
12mm Spring Washer
2
1
AG 3 Linch Pin 12 mm
3
1
Cat 1 Lower Link Pin
4
1
Jack Tower Frame
5
8
M12 x 1.75 Nut
6
4
M12 x 35 x 1.75 HT Bolt
7
4
M12 x 40 x 1.75 HT Bolt
8
1
Side Wind Jack Assembly
9
1
7 Pin Plug Holder Assembly
Manual Section
Comments
Stock Code
5200361 5105021 5200151 9009248 9009167 9009103 5202595 E-1-1-1
Top Number = Item Number Bottom Number = Quantity
9 1 3 1
8 1 2 1
7 4
6 4 4 1
1 8
Issue 1
2012
5 8
Section E-1-1
Page No. 1
©Design Copyright HUSTLER™
9/08/2012
Page 94
7 Pin Plug Holder Assembly Manual Parts List Item Number
Quantity
Part Name
Manual Section
1
1
Female 7 Pin Trailer Flat Plug Assembly
2
2
M5 x 0.80 Nut
3
2
M5 x 25 x 0.80 HT Bolt & Nut
Comments
Stock Code
5200934 9009019 9009212
Top Number = Item Number Bottom Number = Quantity
2 2
1 1
3 2
Issue 1
2012
Section E-1-1-1
Page No. 1
©Design Copyright HUSTLER™
9/08/2012
Page 95
13mm Safety Chain Assembly Manual Parts List 2 1
1 2
Top Number = Item Number Bottom Number = Quantity
Item Number
Quantity
1
2
13mm Saftey Chain Eye Assembly
2
1
Saftey Chain Frame
Issue 1
2012
Part Name
Manual Section
Section E-1-2
Comments
Stock Code
5200253
Page No. 1
©Design Copyright HUSTLER™
9/08/2012
Page 96
Valve Bank Assembly Manual Parts List 6 8
Top Number = Item Number Bottom Number = Quantity 4 20
5 1
1 9
2 1 3 9
8 1
9 1
7 1
Issue 1
2012
Section F-1
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 97
Valve Bank Assembly Manual Parts List 5202541 - Complete Assembly Item Number
Quantity
1
9
1/2 Parallel Male - 3/8 Parallel Male Nipple
2
1
1/2 Tapered Male - 1/2 Tapered Male 1/2 Female Swivel Tee
3
9
3/8 Dowty Seal
4
20
8mm Flat Washer
5
1
Hydraulic Valve Cover
6
8
M8 x 1.25 Nylock Nut
7
1
Valve Block Mount Flag Frame
8
1
6 Port Directional Power Beyond Control F-1-1 Valve Assembly
9
1
6 Port Electric Control Valve
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
B-B-0608 5200419 5002601 5200360 5201641 9009257 5201135 5200748 5200749
F-1-2
Section F-1
Page No. 2
©Design Copyright HUSTLER™
2/08/2012
Page 98
6 Port Directional Power Beyond Control Valve Assembly Manual Parts List 1 2
5 1
7 1
2 1
3 1
4 2 6 2
Part of a MEI Kit Non Elevator side
Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
1
2
3/8 BSP Plug Assembly
2
1
6 Port Directional Power Beyond Control Valve Block
3
1
Electric Spool
4
2
Electric Valve Spool Keeper Washer
5
1
Pressure Relief Bung Assembly
6
2
Electric Spool Valve Assembly
F-1-2-1
7
1
Pressure Relief Valve Assembly
F-1-2-2
Issue 1
2012
Part Name
5200748 - Complete Assembly
Manual Section
Comments
Stock Code
5200411 5200806
Section F-1-1
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 99
6 Port Directional Control Valve Assembly Manual 5200749 - Complete Assembly Parts List Item Number
Quantity
Part Name
Manual Section
1
2
3/8 BSP Plug Assembly
2
1
6 Port Directional Control Valve Block
3
1
Electric Spool
4
2
Electric Valve Spool Keeper Washer
5
1
Pressure Relief Bung Assembly
6
2
Electric Spool Valve Assembly
F-1-2-1
7
1
Pressure Relief Valve Assembly
F-1-2-2
Comments
Stock Code
5200806
Part of a MEI Kit Elevator Side 6 2 1 2
5 1
2 1
7 1 3 1
4 2
Top Number = Item Number Bottom Number = Quantity
Issue 1
2012
Section F-1-2
Page No. 1
©Design Copyright HUSTLER
2/08/2012
Page 100
Electric Spool Valve Assembly Manual Parts List Item Number
Quantity
Part Name
1
1
12volt Coil 2902
2
1
19mm x 2.5mm O-Ring
3
1
19mm x 3.0mm O-Ring
4
1
22mm x 2.5mm O-Ring
5
1
Electric Coil Spool Pusher
6
1
Electric Solenoid Coil Housing
7
4
M5 x 20 Capscrew
8
1
Spool Return Spring
9
1
Valve Block Solenoid Cap
4 1
Manual Section
Comments
Stock Code
5200754
* * * * * * * *
* 5200807
Top Number = Item Number Bottom Number = Quantity 1 1
8 1
5 1
6 1
7 4
3 1
2 1
9 1
Note: There are 4 assemblies per machine
Issue 1
2012
Section F-1-2-1
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 101
Pressure Relief Valve Assembly Manual Parts List 5200769 - Complete Assembly Item Number
Quantity
Part Name
Manual Section
1
1
22mm Pressure Relief Housing
2
1
22mm x 2.5 mm O-Ring
3
1
Pressure Relief Needle
4
1
Pressure Relief Valve Seat
5
1
Pressure Relief Valve Spring
Comments
Stock Code
1 1
Top Number = Item Number Bottom Number = Quantity
5 1
2 1
3 1
4 1
Issue 1
2012
Section F-1-2-2
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 102
Tail Door Assembly Manual Parts List
B A Top Number = Item Number Bottom Number = Quantity
5201305 - Complete Assembly
Item Number
Quantity
1
1
Linkage Rod Assembly
2
1
M12 x 1.75 Nylock Nut
3
1
M12 x 1.75 Nut
4
1
M12 x 30 x 1.75 HT Bolt
5
1
M12 x 55 x 1.75 HT Bolt
6
1
Main Hinge Frame
7
1
Tail Door Frame
Issue 2
2013
Part Name
Manual Section
Comments
Stock Code
9009259 9009248 9009113 9009084 5201310
Section G-1
Page No. 1
©Design Copyright HUSTLER™
24/05/2013
Page 103
Tail Door Assembly Manual Parts List
7 1
2 1
5 1
1 1
6 1
7 1
6 1
DETAIL B 4 1 3 1
DETAIL A Issue 2
2013
Section G-1
Page No. 2
©Design Copyright HUSTLER™
24/05/2013
Page 104
Linkage Rod Assembly Manual Parts List
2 1
Top Number = Item Number Bottom Number = Quantity
1 1 3 1
Item Quantity Number
Part Name
Manual Section
4 2
Comments
Stock Code
5201838
1
1
Clevis End Assembly
2
1
Linkage Rod Frame
3
1
M16 Threaded Rod
9009203
4
2
M16 x 2.00 Nut
9009253
Issue 2
2013
Section G1-1
Page No. 1
©Design Copyright HUSTLER™
28/05/2013
Page 105
Tail Door Holder Assembly Manual Parts List 3 4
1 4 2 4
4 1
Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
1
4
10mm Spring Washer
2
4
M10 x 1.5 Nut
3
4
M10 x 25 x 1.5 HT Bolt
4
1
Tail Door Holder Frame
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
9009322 9009449 9009160 5203275
Section G-2
Page No. 1
©Design Copyright HUSTLER™
7/08/2012
Page 106
Tail Door Latch Assembly Manual Parts List
6 1
1 1
3 1
4 1
2 1
8 1
5 2
7 1
Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
1
1
Catch Latch
2
1
M10 x 1.5 Nut
3
1
M10 x 25 x 1.5 HT Bolt
4
1
M12 x 1.75 Nylock Nut
5
2
M12 x 1.75 Nut
6
1
M12 x 35 x 1.75 HT Bolt
7
1
Spring Adjuster Frame
8
1
Tramp Spring
Issue 1
2012
Part Name
5201474 - Complete Assembly Manual Section
Comments
Stock Code
5203157 9009449 9009160 9009259 9009248 9009167 5202737 5200988
Section G-3
Page No. 1
©Design Copyright HUSTLER™
7/08/2012
Page 107
XFloor Assembly Manual Parts List
15 1 22 1 19 1
4 1
20 1 18 1
23 1 17 1
A
16 1 21 1 14 1
Issue 1
2012
Section H-1
Page No. 1
©Design Copyright HUSTLER™
6 1
9/08/2012
Page 108
XFloor Assembly Manual Parts List
13 1 8 1
1 1
7 1
5 1 10 2
9 2
11 1
3 1
12 1
2 1
DETAIL A 6 1
Top Number = Item Number Bottom Number = Quantity
21 1
Issue 1
2012
Section H-1
Page No. 2
©Design Copyright HUSTLER™
9/08/2012
Page 109
XFloor Assembly Manual Parts List Item Number
Quantity
1
1
20mm Heavy Flat Washer
2
1
6mm Panel Washer
3
1
6mm Spring Washer
4
1
8mm PTO Clip Pin
5
1
AG6 R Clip
6
1
Flap Bend Tyne Spring
7
1
M10 x 1.5 Nylock Nut
8
1
M10 x 150 x 1.5 Coach Bolt
9
2
M12 x 1.75 Nylock Nut
10
2
M12 x 70 x 1.75 HT Bolt
11
1
M6 x 1.00 Nut
12
1
M6 x 25 x 1.00 HT Bolt
13
1
Quick Hitch Spring
14
1
X-Floor Frame
15
1
X-Floor Idler Shaft Assembly
H-10
16
1
Chain Guide Front Assembly
H-2
17
1
Feed Pad Assembly
H-3
18
1
Head Unit Mount Assembly
H-4
19
1
Mega Comby XL Bale Manipulator Assembly
H-5
20
1
Rear Chain Guide Assembly
H-6
21
1
X-Floor Reduction Box Assembly
H-7
22
1
X-Floor Chain Assembly
H-8
23
1
X-Floor Drive Shaft Assembly
H-9
Issue 1
2012
Part Name
Manual Section
Comments
c/w PTO Clip
Section H-1
Page No. 3
©Design Copyright HUSTLER™
Stock Code
9009314 5202762 5202139 5105113 9009227 5200990 9009258 5201848 9009259 5201866 9009251 9009217 5203334
9/08/2012
Page 110
Chain Guide Front Assembly Manual Parts List
2 1
1 3
Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
1
3
12mm Spring Washer
2
1
Chain Guide Front Frame
3
3
M12 x 1.75 Nut
Issue 1
2012
Part Name
3 3
5202593- Compete Assembly Manual Section
Comments
Stock Code
5200361 9009248
Section H-2
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 111
Feed Pad Assembly Manual Parts List
5 1
2 2
4 2
1 1
3 1
Top Number = Item Number Bottom Number = Quantity
5202533 - Complete Assembly
Item Number
Quantity
1
1
Feed Pad Frame
2
2
Feed Pad Nylon Strip Assembly
H-3-1
3
1
Front Idler Shaft Assembly
H-3-2
4
2
Idler Sprocket Assembly
H-3-3
5
1
Rear Idler Shaft Assembly
H-3-4
Issue 1
2012
Part Name
Manual Section
Section H-3
Comments
Page No. 1
©Design Copyright HUSTLER™
Stock Code
2/08/2012
Page 112
Feed Pad Nylon Strip Assembly Manual Parts List
4 3
5 1
1 3
2 3
3 3
Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
Part Name
1
3
6mm Panel Washer
2
3
6mm Spring Washer
3
3
M6 x 1.00 Nut
4
3
M6 x 20 Countersunk Bolt
5
1
Nylon Strip
Issue 1
2012
Manual Section
Comments
Stock Code
5202762 5202139 9009251 5201891 5202205
Section H-3-1
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 113
Front Idler Shaft Assembly Manual Parts List
3 1
1 1
4 1
2 1
Top Number = Item Number Bottom Number = Quantity
5202759 -Complete Assembly
Item Number
Quantity
1
1
1/8 BSPT Grease Nipple Straight
2
1
Front Idler Shaft
3
1
M12 x 1.75 Nylock Nut
4
1
M12 x 75 x 1.75 HT Bolt
Issue 1
2012
Part Name
Manual Section
Section H-3-2
Comments
Stock Code
9009330 5202750 9009259 5200172
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 114
Idler Sprocket Assembly Manual Parts List
1 1
2 1
Top Number = Item Number Bottom Number = Quantity
5200022 - Complete Assembly
Item Number
Quantity
1
1
Elevator Idler Sprocket
2
1
Idler Sprocket Bushes
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
5200893 5200023
Section H-3-3
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 115
Rear Idler Shaft Assembly Manual Parts List
2 1
4 1
3 1 1 1
Top Number = Item Number Bottom Number = Quantity
5202757 - Complete Assembly
Item Number
Quantity
1
1
1/8 BSPT Grease Nipple Straight
2
1
M12 x 1.75 Nylock Nut
3
1
M12 x 75 x 1.75 HT Bolt
4
1
Rear Idler Shaft
Issue 1
2012
Part Name
Manual Section
Section H-3-4
Comments
Stock Code
9009330 9009259 5200172 5202750
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 116
Head Unit Mount Assembly Manual Parts List 5 1
Top Number = Item Number Bottom Number = Quantity
3 1
4 1
6 4
2 4
9 1
1 4
10 1
7 1
8 1
Issue 1
2012
Section H-4
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 117
Head Unit Mount Assembly Manual Parts List Item Number
Quantity
Part Name
Manual Section
Comments
Stock Code
1
4
6mm Panel Washer
2
4
6mm Spring Washer
3
1
Load Cell Head Unit Mount Frame
4
1
M12 x 1.75 Nylock Nut
5
1
M12 x 65 x 1.75 HT Bolt
6
4
M6 x 20 x 1.00 HT Bolt
7
1
Mega Comby Load Cell Sensor Cable Rev 002 Assembly
8
1
Robertson Mega Comby Load Cell Power Cable Assembly
5201206
9
1
Stad 04 Modified Head Unit Rev-001 Assembly
5201222 *
10
1
Load Cell Head Unit Cover Assembly
5202762 5202139 5202565 9009259 9009104 5202761 5201207
H-4-1
* 5201223 - Wireless Monitor
Issue 1
2012
Section H-4
Page No. 2
©Design Copyright RHUSTLER™
2/08/2012
Page 118
Load Cell Head Unit Cover Assembly Manual Parts List 5 10 1 2
4 10
3 1 2 1
Top Number = Item Number Bottom Number = Quantity
5203609 - Complete Assembly Item Number
Quantity
1
2
63.5mm x 25mm x 1mm Flush Mount Hinge
2
1
Lexon Cover
3
1
Load Cell Head Unit Cover Tab
4
10
M4 x 0.7 Nut
5
10
M4 x 12 x 0.7 Pan Head Bolt
Issue 1
2012
Part Name
Manual Section
Section H-4-1
Comments
Stock Code
5200102 5200104 5202418 5202767 5201887
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 119
Mega Comby XL Bale Manipulator Assembly Manual Parts List 7 1
DETAIL A 6 1
A B
1 2
4 2
2 1
4 2
5 1
8 1 3 1 9 1
DETAIL B Top Number = Item Number Bottom Number = Quantity
5201271 -Complete Assembly
Item Number
Quantity
1
2
12mm Flat Washer
2
1
6201 Bearing
3
1
Catch Rope Assembly
4
2
M12 x 1.75 Nylock Nut
5
1
M12 x 45 x 1.75 HT Bolt
6
1
Manipulator Top Latch Frame
7
1
Mega Comby XL Bale Manipulator Frame
8
1
Wacker Latch Spring
9
1
Wacker Latch Spring Bush
Issue 1
2012
Part Name
Manual Section
Comments
Stock Code
9009280 5201814 9009259 9009124 5200131 5200989 5202116
Section H-5
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 120
Page 121
Rear Chain Guide Assembly Manual Parts List
3 1
2 3
1 3
Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
1
3
12mm Spring Washer
2
3
M12 x 1.75 Nut
3
1
Rear Chain Guide Frame
Issue 1
2012
Part Name
5202594 -Complete Assembly Manual Section
Comments
Stock Code
5200361 5201948
Section H-6
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 122
X-Floor Reduction Box Assembly Manual 25 2
14 2
15 1
13 2
28 1
22 1 19 2
21 4
7 1
23 1
20 4 5 10
12 2 6 1
2 2 1 2 17 1
29 1
27 1 26 1
3 2 18 6
9 1
4 4
30 1
8 1
24 1
11 2
Top Number = Item Number Bottom Number = Quantity
Issue 1
2012
10 1
Section H-7
16 1
Page No. 1
©Design Copyright HUSTLER™
9/08/2012
Page 123
X-Floor Reduction Box Assembly Manual Parts List 5201187 - Complete Assembly Item Number
Quantity
Part Name
Manual Section
1
2
1/2 Dowty Seal
2
2
1/2 Parallel Male - 1/2 Parallel Male Nipple
3
2
12mm Flat Washer
4
4
12mm Heavy Flat Washer
5
10
12mm Spring Washer
6
1
13 Tooth x 3/4 Pitch x 35 Bore x 10x8 Key Sprocket
7
1
16mm Flat Washer
8
1
208-108 Bearing Assembly
9
1
208-108 Housing Assembly
10
1
27 Tooth x 3/4 Pitch x 1.5 Bore x 3/8 Key Sprocket
11
2
3/8 x 1 UNC Grubscrew
12
2
3/8 x 3/8 Grubscrew
13
2
8mm Flat Washer
14
2
8mm Spring Washer
15
1
Adjuster Frame
16
1
Chain Cover Frame
17
1
OMH 500 Motor
18
6
M12 x 1.75 Nut
19
2
M12 x 30 x 1.75 HT Bolt
20
4
M12 x 35 x 1.75 HT Bolt
21
4
M12 x 45 x 1.75 Coach Bolt
22
1
M16 x 2.00 Nut
23
1
M16 x 35 x 2.00 HT Bolt
24
1
M8 x 1.25 Nylock Nut
25
2
M8 x 16 x 1.25 HT Bolt
26
1
M8 x 25 x 1.25 HT Bolt
27
1
X-Floor Chain Adjuster
28
1
X-Floor Gearbox Rear Cover
29
1
X-Floor Reduction Box Frame
30
1
X-Floor Reduction Chain Assembly
Issue 1
2012
Comments
Stock Code
2002602 5200440 9009280 5202132 5200361 5201004 5202134 5200014 5200054 5201006 5200038 5200187 5200360 5200215 9009134 5200048 9009248 9009113 9009167 5200338 9009253 5200341 9009257 5201901 9009154 5201012 5202314 H-7-1
Section H-7
Page No. 2
©Design Copyright HUSTLER™
9/08/2012
Page 124
X-Floor Reduction Chain Assembly Manual Parts List
1 1
2 1
Top Number = Item Number Bottom Number = Quantity
Part of 5201091 - Mega Chain Kit Item Number
Quantity
1
1
12B Simplex Joiner Link Assembly
2
1
Reduction Box Chain Frame
Issue 1
2012
Part Name
Manual Section
Section H-7-1
Comments
Stock Code
4004350
Page No. 1
©Design Copyright HUSTLER™
9/08/2012
Page 125
X-Floor Chain Assembly Manual Parts List 3 13
2 13
4 2
1 2
Top Number = Item Number Bottom Number = Quantity
5201277 - Complete Assembly
Item Number
Quantity
1
2
10mm Chain Joiner Assembly Rev-1
2
13
25 x 50 X-Floor Slat
3
13
Strong Back
4
2
XFloor Chain Assembly
Issue 1
2012
Part Name
Manual Section
Section H-8
Comments Includes Bolt & Nut
Page No. 1
©Design Copyright HUSTLER™
Stock Code
5200033 5201466 5202775 5200010 per mt
2/08/2012
Page 126
X-Floor Drive Shaft Assembly Manual Parts List
6 1 1 4
1 4 2 1
3 2
5 2
5 2
3 2
4 1
Top Number = Item Number Bottom Number = Quantity
5201281 - Complete Assembly
Item Number
Quantity
Part Name
Manual Section
1
4
3/8 x 3/8 Grubscrew
2
1
3/8 x 3/8 x 45mm Keysteel
3
2
3/8 x 3/8 x 90mm Keysteel
4
1
Drive Shaft
5
2
X-Floor Drive Sprocket
6
1
Drive Shaft Cast Bearing Assembly
Issue 1
2012
Comments
5200187 5201820 5201820 5201280 5200011 5201279
H-9-1
Section H-9
Stock Code
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 127
Drive Shaft Cast Bearing Assembly Manual Parts List 1 1 4 1
7 1
6 4
5 4
3 4
2 4
Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
Part Name
1
1
1/4 Grease Nipple 90 Deg
2
4
12mm Flat Washer
3
4
12mm Spring Washer
4
1
Bush Holder Plate
5
4
M12 x 1.75 Nut
6
4
M12 x 40 x 1.75 Coach Bolt
7
1
X-Lube Bush
Issue 1
2012
5201279 - Complete Assembly Manual Section
Comments
Stock Code
5200027 9009280 5200361 5200898 9009248 5200169 5200023
Section H-9-1
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 128
X-Floor Idler Shaft Assembly Manual Parts List 4 2 3 4
6 1 5 1 1 2 2 1 7 2
8 2
A
Top Number = Item Number Bottom Number = Quantity
Item Number
Quantity
1
2
1" Unc Nut
2
1
Adjuster Rod Frame
3
4
M16 Tapered Nut
4
2
Shaft Adjuster Frame
5
1
Threaded Rod
6
1
XFloor Idler Shaft
7
2
XFloor Sprocket Spacer
8
2
X-Floor Idler Sprocket Assembly
Issue 1
2012
Part Name
Manual Section
Comments
5201916 5203035 5201138 5201186 5201926 5201282 5201139 5201130
H-10-1
Section H-10
Stock Code
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 129
X-Floor Idler Sprocket Assembly Manual Parts List 3 1
2 1
1 1
4 2
Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
1
1
1/4 Grease Nipple Straight
2
1
Grease Point Sticker
3
1
X-Floor Idler Sprocket
4
2
X-Floor Idler Sprocket X-Lube
Issue 1
2012
Part Name
5200037 - Complete Assembly Manual Section
Comments
Stock Code
5200027 5200078 5201130 5200023
Section H-10-1
Page No. 1
©Design Copyright HUSTLER™
2/08/2012
Page 130
AMENDMENTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
Issue 1
2012
Section Amendments
Page No. 1
©Design Copyright HUSTLER™
13/08/2012