ORIGINAL INSTRUCTIONS & PARTS LIST
“SL-350” “SL-350” BALEFEEDER BALE FEEDER
IMPORTANT Read this manual BEFORE operating the Hustler Bale Feeder
HUSTLER EQUIPMENT LTD 2009
IMPORTANT • Please ensure this booklet is read and understood by every operator of this machine. • Also ensure that this booklet goes with the machine if it is resold, and is read and understood by the new owner.
WARNINGS • All persons must be kept well clear of machine in operation. • Shut the tractor off, apply the handbrake and lower machine to ground before trying to clear feed material or cut strings / net anywhere from around the machine. • Before attempting maintenance or any work, ensure the tractor engine is shut off and machine lowered to the ground. • Do not allow any person(s) to ride on the machine. • Watch carefully when driving for over-width and tail-swing when travelling through gateways or near objects or people. • Take care when operating on hilly or rutted terrain as the extra weight lessens the stability of the tractor. • Ensure the bale is secure in the feed cradle, on hilly terrain side bars may be needed. • No alteration or modification is to be done on this machine unless undertaken by Hustler or its authorised dealer.
2
INTRODUCTION Congratulations on purchasing a HUSTLER SL-350 BALEFEEDER! Please read through this manual as it contains important information which you need to know. Please take special note of the warnings on page 2, routine servicing on page 4 and trouble shooting on page 7. Correctly maintained and operated this machine will give many years of trouble free service. Should you have any questions please contact the dealer who supplied you this machine. They have trained technicians who will be able to help you.
CONTENTS
Page
Warnings.............................................................................................. 2 Introduction Contents........................................................................... 3 Specifications and Maintenance.......................................................... 4 Operating Techniques........................................................................... 5 Operating Instructions.......................................................................... 6 Trouble Shooting................................................................................... 7 Parts and Service Section Feed Assembly................................................................................9-10 3-Point Linkage Assembly.................................................................. 11 Options............................................................................................... 12 Warranty............................................................................................. 13
3
SPECIFICATIONS FEEDER WEIGHT: 460 kg Tare. FEEDER CAPACITY: 1 Bale, 1000kg maximum. Hydraulic Requirements: Pressure: 2000 - 3000 PSI. Flow: 12 - 60 L/min (our recommended maximum flow is 25L/min). 1 x set of double acting hydraulic remotes. HOSE CONNECTIONS: Two hoses to inside lever which operates the feed chains. (1/2” QRC’s) TRACTOR SIZE: Large enough to safely handle the bale feeder and 1 bale (1000kg maximum bale capacity).
WARNING! Before attempting any maintenance, ensure tractor engine is shut off and no one is near the hydraulic controls.
MAINTENANCE (Also do this before initial operation)
• Grease all points regularly.
These are:
-
4 x main feeder bearings (do not over grease)
-
Inside the hook latch contact surface.
• Keep the 2 feed chains oiled. Use a non-tacky black or brown chain lube monthly. • After the first 10 hours of operation check grub screws in bearings are tight. • During routine servicing check that grubscrews and bolts are tight.
4
OPERATING TECHNIQUES CONNECTING BALE FEEDER ONTO TRACTOR • Tighten the sway chains. • With the bale feeder resting on the ground, adjust the top link so the top link pin is halfway along the slot. • Connect the hoses so that pulling the lever back feeds out to the right. • The hydraulic flow rate should turn the drive shafts 1 turn per second. Many high flow rate tractors have an adjustable control. Use this to reduce the flow to the required rate. If there is no flow adjustment, simply operate the tractor at low rpm. • Some bales are more difficult than others, however the SL-350 will generally feed these out. If you do experience a problem, try feeding the bale out the other side. This will unroll the bale instead of trying to pull it apart. • The hydraulic flow should actuate the chains at a smooth, controlled rate i.e. not too jerky or sudden. Familiarise yourself with the hydraulic controls on the machine, using your hydraulic hand control.
5
OPERATING INSTRUCTIONS ALL TYPES OF ROUND BALES LOADING BALES WRAPPED BALES • • •
For loading wrapped bales - first remove the plastic wrap only (fig. 1). NOTE: It does not matter which way the bale has been rolled up. De-latch the feeder cradle by pulling on the latch rope. Drive out and back into the bale. (fig.2), then lift the 3 point linkage unit and, holding the bale above the cradle, cut the net or strings. Then lower the bale onto the cradle. • Withdraw out of the bale and re-latch the head stock back into the feeder cradle unit. When the latch clacks you are ready to feed.
s
FIG. 1
Cut ends and top of bale
FIG. 2
‘Undress’ bale
s TO FEED • Keep the feeder as level as practical - then operate the lever to start feeding out. • Start feeding and travelling at the same time. On an older bale, the material tends to come off thicker or quicker. Simply stop/start the chains to minimise this. • Drive in a circle slightly to the right. This helps to see the hay feeding onto the ground. Select a higher gear to achieve a thinner feed-out line if required.
6
TROUBLE SHOOTING PROBLEM: Bale starts falling apart after removing the plastic or the net wrap, even when I try removing it carefully. SUGGESTED REMEDY: • Remove the covering just before lowering the bale onto the feed unit. • For very difficult bales, lower bale onto feed unit and remove the covering around the bale where you can, and collect the rest afterwards. PROBLEM: The chains won’t turn. SUGGESTED REMEDY: • A string still left in the bale is wrapping around the shaft causing it to jam - remove the string. • Hydraulic pressure too low - check the tractor hydraulic pressure. • Chains may need the links lubricating. PROBLEM:
Bales not staying in the feeder.
SUGGESTED REMEDY: • Slow down the feed bars. They don’t need to turn fast. • Purchase a hillside side bar kit (available from HUSTLER order code: SL-SB)
PROBLEM: Bale rotates but hay will not feed. SUGGESTED REMEDY: • Feed bale out the other side so it ‘unrolls’ correctly. • Purchase ‘aggresive teeth’ kit from HUSTLER. • Bend your existing feed teeth to a more aggresive angle forwards. PROBLEM: Need to feed square bales SUGGESTED REMEDY: • Purchase side bar kit from HUSTLER. (order code SL-SB)
7
PARTS AND SERVICE SECTION
PROBLEMS? Contact your local HUSTLER Dealer. They have trained staff to help you. Have this book handy when ordering parts.
8
9
9 9
11
10
11
5
16 15
14
17
16 15
14
5
16 15
14
11 11
11
2
13
9
10
3
10
10
13
6
11
15
16
13
14
2
13
17
8
1
5
11
11
11
11
10
8
9
7
2
11
4 12
11
13
5
3
9
13
11
2
11
FEEDER ASSEMBLY
Item Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Description Feeder mainframe Feed chain Feed bar SL Drive dog Plastic cap Plastic floor sheet Sprocket key Drive shaft 4 Bolt flange bearing M12 x 35 Bolt M12 Nyloc nut Sprocket grub screw M12 x 65 Bolt SS M6 cap screw M6 Nyloc M6 HD washer Side bar
Qty 1 2 15 1 6 1 1 1 1 26 90 4 64 8 8 8 2
Part code 7201732 4004368 7207144 4004516-2 4004703 4004794-1 5005285 7207138 4004490 9009167 9009259 9009439 9009104 9009000 9009256 9009299 7207148
Item Number Description Qty 1 3PTL Frame 2 Hydraulic Motor JH 320 Hydraulic Motor seal kit 2a Hydraulic Motor BG400 Hydraulic Motor seal kit 3 Hook 4 Tee Drive 1" 4a Tee Drive 25mm 5 Motor grubscrew 6 Motor Key 1/4" Motor Key 8mm 7 Motor hose kit 9 Cat1/Cat2 pin 10 Lynch pin 11 Toplink pin 12 1" ZP washer 13 M12 x 35 Bolt 14 Dowty washer 15 Split pin 16 M12 nyloc nut 17 Latch spring 18 Hook latch rope
Part Code 1 1 obsolete 1 2002909 1 2002903 1 2002904 1 7207102 1 7207115 1 7207115-2 2 9009440 1 5005289 1 5005300 1 2002394 2 5105113 3 5105028 1 5105107 2 9009310 2 9009167 2 2002601 1 9009345 2 9009259 1 5005282 1 4004772
Notes Pre 2010 Pre 2010 Post 2010 Post 2010 Pre 2010 Post 2010 Pre 2010 Post 2010
OPTIONS
SIDE BARS For keeping the bale more secure in the feeder and assists in square bale feeding. Order Code: SL-SB
Hydraulic Toplink Ram Makes connecting up and keeping the feeder level a breeze. Order Code: TL-C + TL-HK (Note; one of our other models may suit your tractor better)
String Box For storing strings and netting. (Includes brackets and fitting instructions) (Available in 2009) Order Code: SL35B
12
WARRANTY
“SL-350” BALE FEEDER The goods specified in the Instruction Manual as designed and supplied by the manufacturer are warranted against faulty workmanship and defective materials for a period of 12 months from the date of purchase. Such warranty is subject to the following conditions: 1. This warranty covers the repair or replacement of parts or machinery sold by the manufacturer and damaged as a result of the faulty workmanship or materials in such parts or machinery. It does not extend to any other loss or damage including consequential loss or damage or loss to other property or persons. 2. Without limiting the generality of paragraph 1 above, this warranty does not cover the following: (a) Travel expenses. (b) Damage caused by accident, misuse or abuse. (c) Damage to any goods which have been altered or modified by someone other than the manufacturer or its authorised agent. (d) Damage or loss to the goods due to their unsuitability for any particular use or for using with any particular tractor except where such use or tractor had been specifically approved by the manufacturer. (e) Damage or loss where the fitting and installation of the goods were not carried out by the manufacturer or its authorised dealer. 3. Procedure for recovery under warranty. No loss or damage will be covered by this warranty unless the following procedure is followed by the purchaser; (a) The loss or damage should be reported immediately to the dealer (who will contact the manufacturer who will advise whether it is covered by the warranty and undertake the necessary action). “This warranty shall be interpreted according to the laws of New Zealand and the parties agree to submit to the jurisdiction of the Courts of New Zealand.”
HUSTLER EQUIPMENT SALES 13
“SL - 350” BALE FEEDER
HUSTLER EQUIPMENT SALES PO Box 2127, 1416 Omahu Road, Hastings, 4153, New Zealand. Phone +64 6 879 7926 14