Touchfeed X Wireless & Wired Original Instruction
IMPORTANT Read this manual before operation HUSTLER EQUIPMENT INTERNATIONAL LIMITED
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CONTENTS
Introduction................................................................................. 3 Important..................................................................................... 3 Specifications............................................................................. 4 Warranty ...................................................................................... 5 Warnings...................................................................................... 6 Operational Instructions....................................................... 7-8 Fitting Instructions..............................................................9-12 Hose Route................................................................................ 13 Trouble Shooting...................................................................... 14
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INTRODUCTION Thank you for purchasing a HUSTLER TOUCHFEED X KIT to suit a CHAINLESS LM104 series Bale feeder. Please read through this manual as it contains important information which you need to know. This optional kit can be attached to a CHAINLESS LM104 or CHAINLESS LX105 Bale Feeder to enable it to be operated using only 1 set of double acting hydraulics. Please take special note of the warnings on page 6-7, routine servicing on page 8 and trouble-shooting on page 13-14. Correctly maintained and operated this machine will give many years of service. If you have any questions please contact the dealer who supplied you this machine. They have trained technicians who will be able to help you.
IMPORTANT • Please ensure this booklet is read and understood by every operator of this machine. • Information provided in this manual is regarding a HUSTLER TOUCHFEED X Wireless and/or Wired kit. • Also ensure that this booklet goes with the machine if it is resold and is read and understood by owner.
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SPECIFICATIONS Pressure:
2250 – 3000 PSI.
Flow:
25 - 60 Litres/minute (our recommended minimum flow is 25 Litres/ minute)
Hydraulic Requirements:
1x set of double acting hydraulics.
Electrical Requirements
12v cigarette plug to operate machine 100v-240v to operate battery charger
Unit Weight >20kg’s
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WARRANTY
(TouchFeed X Wireless & Wired) The goods specified in the Instruction Manual as designed and supplied by the Manufacturer are warranted against faulty workmanship and defective materials for a period of 24 months from the date of purchase. Such warranty is subject to the following conditions: 1. This warranty covers the repair or replacement of parts or machinery sold by the manufacturer and damaged as a result of the faulty workmanship or materials in such parts or machinery. It does not extend to any other loss or damage including consequential loss or damage or loss to other property or persons. 2. Without limiting the senerality of paragraph 1 above, this warranty does not cover the following: a. Travel expenses. b. Damage caused by accident, misuse or abuse. c. Damage to any goods which have been altered or modified by someone other than the manufacturer or its authorised agent d. Damage or loss to the goods due to their unsuitability for any particular use or for using with any particular tractor except where such use or tractor had been specifically approved by the manufacturer. e. Damage or loss where the fitting and installation of the goods were not carried out By the manufacturer or its authorised dealer. f. Paint damage or wear. g. Wear and tear where Hustler deem the product to be in a high wear environment 3. Procedure for recovery under warranty. No loss or damage will be covered by this warranty unless the following procedure is followed by the purchaser a. The loss or damage should be reported immediately to the dealer (who will contact the manufacturer who will advise whether it is covered by the warranty and undertake the necessary action). “This warranty shall be interpreted according to the laws of New Zealand and the parties agree to submit to the jurisdiction of the Courts of New Zealand.”
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WARNINGS • Refer to the Balefeeder manual for all saftey warnings regarding safe use operation and maintenance of the bale feeder machine. • USE ONLY the battery charger supplied by Hustler Equipment to charge this product and follow the charging instructions provided in this manual. • ENSURE that the voltage rating corresponds to the power supply you indent to use. This applies to the battery charger as well as the remote switch. • DO NOT attempt to remove or replace the battery as this may cause injury and/or damage the product. • DO NOT open, deform or mutilate the battery or any part of the electrical unit. There may be corrosive material which can cause damage to eyes or skin and be toxic if swallowed. • Children MUST NOT play with the electrical unit as it can casue an electrical shock of the connect plug terminals are joined. • The battery contains Lead Acid and MUST be recycled or disposed of correctly for any reason it should need to be. • The electrical unit MUST NOT be submerged in water or any liquids as it may casue the product to malfunction. Take extra caution whilst cleaning the machine. Pressurised water MUST NOT be directed at the electrical components. • This product uses low frequency radio signals to remotely operate the control valve. The operator MUST adhere to local radio frequency (RF) regulations whilst using this product. Hustler Equipment take no responsibility for RF interference casued by improper use of this product. • Before connecting the battery charger, ENSURE both the plug and the socket are clean and dry. • DO NOT leave the battery charging for more than 24 hours. • Any damage to the unit or cable MUST be fixed correctly for safe operation.
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OPERATIONAL INSTRUCTIONS Initial Setup • The TOUCHFEED X unit must be fitted to a HUSTLER BALEFEEDER by qualified personal. Such as HUSTLER EQUIPMENT stadd or a recognised HUSTLER EQUIPMENT dealer. FItting instructions are detailed in this booklet. • Connect the BALE FEEDER to the vechile of which it is to be operated by. • Securely attach the remote switch to a joystick or somewhere userfriendly within the operators reach in the cab. • Attach the signal transmitter (with battery indicator) to a smooth surface in line of sight of the electrical unit attached to the bale feeder. • Connect the remote switch unit into a suitable 12v power socket. • Switch the electrical unit to the ‘ON’ position. • The TOUCHFEED X unit is now ready to operate. • Simply activate the hydraulic oil flow and the feed rotors will rotate. • Continue the oil flow and press the remote switch. The feed rotor will stop, and the bale platform will lift. • Reversing the oil flow direction will reverse each operating function. i.e. feed rotors will reverse and bale platform will lower. • Once the feeding operation is finished the electirce control unit must be switched off to conserve battery.
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Battery Charging • The battery level indicator is shown on the remote switch transmitter unit. Battery level indication as follows . Green - ready to use Red - Requires charging Flashing red - Battery flat charge immediately No light - Remote switch power unplugged, or electric control unit switched off. • To charge the battery, move the bale feeder into a suitable location near a 100v -240v power source. • Connect the charger to power source. • Connect the other end of the charger into the electric control unit charging socket. • Ensure the electric control unit is switched off to save further battery usage. • Switch the power source on and the charge level indicator on the battery charger will shine RED. The light will change to GREEN once the battery level when charging commences. • Once the battery is fully charged; turn off power source, unplug battery charger from the power source and electric control unit charging socket. • Before connecting the battery charger, ENSURE both the plug and the socket are clean and dry. • Hustler Equipment recommend not charging the battery until the red light is showing on the battery level indicator. Also charging the battery unitll the green light is showing on the battery charger. This will result in a longer battery life.
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FITTING INSTRUCTIONS 1. Ensure the ram is fully retracted and not connected to an oil supply. Remove the roll pin and pivot pin from the ram base clevis ( red arrow). Remove the hose blocks (white arrows.) Lift the torque arm up, free of the ram.
2. Take note how the hoses are run and tied. Remove all hoses from the Bale Feeder. Remove the hydraulic adapters from the ram (red arrows). The hoses do not need to be used again on this machie. Leave the adapters on the motor.
3. Fot the valve in place, ensure the U-bolt doesn’t interfere with the latch hooks. Fit the adapters to the valvem tighten them. The dowty seal fits between the diverter valve and the adapter.
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4. Fit and tighten the restricted adapters to the ram, they have 1.2 marked on the side. The dowty seal fits between the ram port and the adapter.
5. Attach the two long 1/4’ hoses to the valve ram ports, run them down through the motor guard and attach the ram base hose.
6. Cable tie the hoses together near the ram pivot pin, ensure theyre the same length. Attach the other hose to the ram spear port.
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FITTING INSTRUCTIONS CONT. 7. tighten the ram hoses with the looped hose angled out away from the machine at the top as shown.
8. Lower the torque arm and refit the ram pin ( white arrow). Tap the roll pin in place. Fit hose blocks, hoses should hang 100mm below motor guard (red arrow).
9. Fit the motor hoses to the valve. Attach the other end to the motor, ensure theyre on the correct ports, tighten them.
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10. Fit the last two hoses to the valve. Attach quick couplers to the other end.
11. Bolt the electric control box on as shown. Plug the electric plug into the valve (red arrow). See the ‘Operating Instructions’ section to fit and operate the remote switch in-cab. Once setup, slowly extend the ram checking the hoses are not pinching. Fully extend and retract the ram 2-3 times checking the hoses.
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HOSE ROUTE
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TROUBLE SHOOTING ISSUE Balefeeder function not reversing when remote switch is pressed
POSSIBLE CAUSE •
SOLUTION
Remote switch unplugged
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Plug in remote switch
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Electric control unit not turned on
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Turn on electric control unit
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Electric control unit battery low
Check battery indicator on the remote switch unit charge battery if necessary
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Electric cable unplugged from solenoid
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Plug cable into hydraulic solenoid on the balefeeder
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Check all electric cables for damage, replace if necessary
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Electric cable damaged
Feed rotors rotating forward then bale platform lowering when remote switch is pressed or vice versa
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Hydraulic hoses connected to incorrect ports on divertor valve
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Check hoses are connected to the correct ports. See fitting instruction section for hose route
Battery indicator light not showing
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Electric control unit switched off
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Switch electric control unit on
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Remote switch power source unplugged or low voltage
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Ensure remote switch is plugged into a 12v power source
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Hydraulic hoses not connected to the vehicle or hydraulic pump
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Connect hydraulic hoses securely to the vehicle axillary oil supply or separate hydraulic pump
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Incorrect voltage or unreliable power supply to charger
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Battery charger plug not fitted securely to power source or electric control unit
Be sure the battery charger is connected to a power source with constant and correct voltage. See operating instruction section for battery charging information
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Ensure battery charger is plugged into both the power source and the electric control unit correctly
Balefeeder not functioning at all
Battery indicator showing low battery signal even after charging the battery
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TOUCHFEED X WIRELESS & WIRED
Hustler Equipment LTD PO Box 2127, 1416 Omahu Road Hastings, 4153, New Zealand. Phone +64 6 879 7926 www.hustlerequipment.co.nz
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