Fluid Power Journal July/August 2011 by Innovative Designs & Publishing, Inc.

Product Focus: Pumps & Motors|Summer Literature Review

july/august 2011

compressed air

coating

nozzle

carbide

substrate high temp./velocity spray

powder with carrier gas oxygen & fuel gas

Plus: Hydraulic Hose That Tells You When It's About To Fail

Polymers for Jack-Up Rigs Nonprofit Organization US Postage Paid Bolingbrook, IL Permit #323

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contents July/August 2011 | Volume 18 | Issue 6

Features

10 14 18 31 32 From Top to Bottom: Polymers for Jack-up Rigs By Trelleborg Sealing Solutions Americas

Offshore Technology Conference Attendance Increases 8% for 2011

Cycle rates By Daniel Pascoe Vacuforce, Inc.

New!

A closer look at individual IFPS certifications

Departments

04 Notable Words 06 Math Teasers 07 All About Air 12 Executive Profile 16 Safety Focus 21 Product Spotlight

28 IFPS Certification Spotlight 30 Product Review 38 Association News 48 Literature Review 52 Calendar of Events 53 Classified

Energy Efficient Hydraulics and Pneumatics Conference

High-Velocity Oxygen Fuel (HVOF) Coating

Provides Better Wear and Corrosion Resistance than Chrome Plating By Applied Industrial Technologies

35 46 Hydraulic Hose That Tells You When It’s About to Fail

Fluid Power’s Uncertain Future By Brendan Casey

Isn’t Science Fiction Anymore

By Scott Smith, Senior Engineer, Eaton Hydraulics

Publisher’s Note: The information provided in this publication is for informational purposes only. While all efforts have been taken to ensure the technical accuracy of the material enclosed, Fluid Power Journal is not responsible for the availability, accuracy, currency, or reliability of any information, statement, opinion, or advice contained in a thirty party’s material. Fluid Power Journal will not be liable for any loss or damage caused by reliance on information obtained in this publication.

Official Publication of The International Fluid Power Society

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NotableWords Publisher Innovative Designs & Publishing, Inc. 3245 Freemansburg Avenue, Palmer, PA 18045-7118 Tel: 800-730-5904 or 610-923-0380 Fax: 610-923-0390 | Email: AskUs@ifps.org www.FluidPowerJournal.com

Training and Certification are the Keys in Fluid Power Today

oday’s global manufacturing using fluid power can No Longer use the old hit-and-miss approach, “IF IT’S NOT BROKEN then DON’T FIX IT.” With today’s complex machinery, high production schedules, just-in-time inventories, fewer maintenance personnel, and the prohibitive cost of downtime, many end users cannot afford to operate in the old manner. This is why many end users – due to downsizing of their maintenance staffs – are starting to rely on the original equipment manufacturers (OEMs) to supply trained personnel to accomplish routine pro-active maintenance tasks. However, many end users are still encountering problems when trying to use OEM’s service personnel to answer end user complaints. Two causes for this problem are purchasing equipment offshore and downsizing the OEM’s engineering and service maintenance personnel. Today, fluid power control suppliers and their distributors are being called on to supply trained and certified fluid power personnel to perform the necessary tasks to keep this sophisticated equipment up and running. Control suppliers and their distributors are in turn relying on welleducated and IFPS-certified personnel from Key Schools (community colleges who are teaching their students to be certified and trained in fluid power troubleshooting and equipment applications). Here are some examples of systems and equipment aspects in which Key School students are trained: TROUBLESHOOTING: • Clogged /dirty oil filters • Excessive temperatures • Insufficient oil in the reservoir(s) • Loose intake lines • Improper grades of oil (too heavy or too light) • Pump shaft rotating in wrong direction 4

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• Operating pressures set incorrectly for all pressure control valves (relief, unloading, sequence, counterbalance, brake, and pressure reducing) • Improper settings on flow control valves and pilot-operated check valves • Air leakage • Fluid contamination • Systems faults (heat, noise, vibration, laser alignment, and leakage) • Pumps and motor (cavitation, fluid aeration) DESIGN: • Accumulator sizing and safety • Actuators (linear and rotary cylinders, hydraulic motors) • Directional control valves, proportional control valves, safety enabling valves • Cartridge valve sizing • Heat exchangers sizing

Associate Publisher: Marc Mitchell Art Director: Quynh Vo Editor: Kristine Coblitz VP Operations: Lisa Prass Account Executive: Bob McKinney Accounting: Donna Bachman, Debbie Clune Operations Assistant: Tammy DeLong Circulation Manager: Andrea Karges International Fluid Power Society 1930 East Marlton Pike, Suite A-2, Cherry Hill, NJ 08003-2141 Tel: 856-489-8983 | Fax: 856-424-9248 Email: AskUs@ifps.org www.ifps.org 2011 Board of Directors President & Chairperson Jon Jensen, CFPPS, CFPECS, CFPAI SMC Corporation of America Immediate Past President Rickey L. Rodeffer, CFPMT, CFPS, CFPMIH, CFPAI The Boeing Company First Vice President Patrick J. Maluso, CFPMHM, CFPS, CFPAI Western Hydrostatics, Inc. Vice President Education James F. Simpson, CFPS, CFPMM, CFPAI Nusim Assoc. Fluid Power Consultant Treasurer Tom Blansett, CFPS, CFPAI Eaton Corporation Vice President Membership & Chapter Support George Bufink, CFPMMH, CFPAI American Electric Power - retired Vice President Certification Wayne C. Farley, CFPMMH, CFPAI American Electric Power Vice President Marketing & Public Relations Mark Perry, CFPHS - Fitzsimmons Hydraulics Directors-at-Large Justin Sergeant, CFPS - Open Loop Energy, Inc. Bismarck (Bill) Castaneda, CFPHS - Automation Tech, Inc. Jeremiah Johnson, CFPHS - Caterpillar, Inc. Samuel Skelton, CFPPS, CFPAI - SMC Corporation of America Jean Knowles, CFPS, CFPE - Spencer Fluid Power, Inc. A subsidiary of Applied Industrial Technologies Marti Wendel, CFPS, CFPE - The Paquin Company, Inc. L. David Ruffus, CFPAI, CFPMHM, CFPMHT Georgia Power Company Richard Bullers, CFPPS - SMC Corporation of America Michael Anderson, CFPS - Motion Industries Bill Jordan, CFPMHM, CFPAI - Altec Industries Dan Helgerson, CFPS, CFPPMT, CFPAI Cascade Steel Rolling Mills, Inc. Rance Herren, CFPS, CFPCC - National Oilwell Varco Honorary Directors Robert Firth John Groot, CFPPS Raymond Hanley, CFPE/AI-Emeritus Robert Sheaf, CFPAI, CFPE, CFPMM, CFPMT, CFPMIT, CFPMMH, CFPMIH, CFPECS IFPS Staff Executive Director: Donna Pollander Certification Manager: Sue Tesauro Communications Manager: Adele Kayser Membership Coordinator: Sue Dyson Certification Coordinator: Connie Graham Certification Coordinator: Diane McMahon Administrative Assistant: Beth Borodziuk Bookkeeper: Diane McMahon Fluid Power Journal (ISSN# 1073-7898) is the official publication of the International Fluid Power Society published bi-monthly with four supplemental issues, including a Systems Integrator Directory, Off Highway Suppliers Directory, Tech Directory, and Manufacturers Directory, by Innovative Designs & Publishing, Inc., 3245 Freemansburg Avenue, Palmer, PA 18045-7118. All Rights Reserved. Reproduction in whole or in part of any material in this publication is acceptable with credit. Publishers assume no liability for any information published. We reserve the right to accept or reject all advertising material and will not guarantee the return or safety of unsolicited art, photographs or manuscripts.

• • • • •

Pneumatic sizing and applications Electrical component interfacing Safety risk assessments and safety attainability Compressor sizing Hoses, tubing, and connectors and conductors • OSHA, ISO, NFPA, ANSI, and local and national government standards PROACTIVE MAINTENANCE: • Cartridge valve settings • Machinery schematic print reading • Report writing and record keeping • Fluid contamination • Air consumption • Find & fix leaks It is very obvious that all of these aspects of fluid power can be addressed by well-trained personnel certified in the basic knowledge of fluid power as well as with attention to simple pro-active maintenance procedures. The major expenses incurred in carrying out a proactive maintenance program can be recouped many times over. This recovery of expense is due to reduced operating and installation cost, as well as savings in machinery downtime. Less downtime leads to more equipment uptime, which can provide longer life of the equipment. Remember, in order for a pro-active maintenance program to work, its plan must start at simultaneous engineering. This is where the OEM, End User, and Control Suppliers meet to resolve any issues or concerns. The OEM fluid power engineer shall design and make the selection of quality components, ease of maintenance, trouble-shooting, access for flushing and adequately size piping, tubing, and hoses. The OEM will also provide fluid power systems’ calculations including those for cylinders, pumps, motors, and reservoir sizing. At equipment run-off on the OEM‘s floor, extra attention shall be placed on proper installation of all components, cleaning of all pipes and tubing, and sufficient attention to any potential system leakage, vibration, filtration, noise, laser alignment, and equipment cycle time. Once the fluid power system has been filled with a good quality fluid meeting manufacturers’ recommended specifications, such a fluid power system should provide efficient and trouble-free operation. To assure that this kind of performance continues, a reasonable amount of care is required. When the fluid itself serves as a lubricant and built-in overload protection, a hydraulic system is reasonably self-sufficient. Like any other mechanism, the hydraulic system should be operated within recommended system requirements. Overspeeding, over-heating, excessive pressures, and fluid contamination all tend to reduce the fluid power system efficiency, thus leading to shortened machinery life. www.ifps.org | www.fluidpowerjournal.com

The major expenses incurred in carrying out a pro-active maintenance program can be recouped many times over. By Jimmy Simpson, CFPS, CFPMM, CFPAI, Adjunct Instructor at Northwest State Community College, VP of Education for International Fluid Power Society (IFPS), and member of the Board of Trustees for Fluid Power Education Foundation (FPEF)

Well-trained and certified fluid power personnel will recognize the signs and symptoms of impending concerns within the system application. In today’s global manufacturing, the equipment operators can be also trained to listen for any unusual noises, measure for excessive operating temperatures, and check for signs of external leakage or oil deposits around their equipment. Trained and certified maintenance mechanics or technicians can, at a glance, note the color of the fluid and its level in the reservoir’s sight glasses. Dirty or discolored oil would indicate the need for changing cartridges within the system and possibly the fluid itself. Over the past 40 years it has been estimated that as much as 70% of all hydraulic issues and concerns have traced directly to problems with the fluid. Hydraulic pump noise may be the result of normal wear, but it could also be caused by (1) cavitation due to a clogged inlet filter, (2) fluid viscosity too high, (3) fluid temperature too low, (4) clogged reservoir breather, (5) a pump too far above the reservoir, (6) the pump too far from the reservoir, (7) excessive pump RPM, (8) too many bends in the pump inlet line, or (9) a restriction on the pump inlet line. Aeration may be caused by (a) low reservoir fluid level, (b) defective pump shaft seal, (c) return line above fluid level, (d) improper baffling in the reservoir, (e) loose fitting on pump inlet line, (f ) defective seal on the pump inlet line, or (g) porous hose on the pump inlet line. If noise is due to an air leak, the fluid in the reservoir will usually be covered with foam. Once entrained in the fluid, air causes spongy or erratic movement of actuators (cylinders and motors). Slow or sluggish actuators in a fluid power system could be the result of low oil temperature or fluid with viscosity too high. More often it is a result of internal leakage through the actuator or one of its pressure

control components. A worn pump, too, might be the culprit if the actuator moves slowly, but if the actuator doesn’t move at all, the pump would have to be slipping its full delivery, and this is highly improbable. Mounting bolts or brackets that are loose will allow misalignment of the actuators and pump or motor shaft which, if not corrected immediately, will result in shaft seal and packing wear if not more serious system or component damage. Proper pro-active maintenance will keep fluid issues and troubles to a minimum. However, it is obvious that not all issues and concerns will be eliminated. Troubleshooting should be a regular part of maintenance procedures. Well-trained and certified fluid power personnel should lead to another advantage, that of having better reports and records. Such records shall include • A description of symptoms and the date detected • Description of preliminary investigation and its results • Explanation of corrective action taken, replacement components required, date repairs made, and length of machinery downtime • A record of when the fluid is added or changed, as well as filter cartridges replacement Analyzing fluid power engineering data (records and reports) frequently will indicate areas that require special attention. They should highlight recurring problems that may be anticipated and corrected before equipment downtime occurs. Remember the old saying: “Pay Me Now or Pay Me Later.” Past experience shows when you “pay me later,” the cost usually increases by 75%. This is why it is very essential in today’s global manufacturing environment that proactive maintenance is a must. Certified and well trained personnel will make sure the above processes are carried out and equipment is maximized.

Correction

In the May/June 2011 Notable Words article by Kim Stelson at CCEFP, it was incorrectly written that the U.S. consumes approximately 100 Quads (1 Quad is 1015 BTUs) of energy each year. It should have been 1015 BTUs. july/august 2011

Mathteasers New Problem: Single Acting Pneumatic Cylinder A single–acting cylinder with a 2.5-inch diameter piston and 12-inch stroke operates at 100 psig and reciprocates at 30 cycles per minute. Please compute the air consumption in scfm.

previous problem: Heat Transfer Rate (From May/June 2011 Issue)

Illustration: John Spisak

A hydraulic reservoir is mounted so that the air will circulate freely around the reservoir. The reservoir has the following measurements: • Hydraulic fluid is 1.5-ft deep in the reservoir, 1-ft by 2-ft. • Hydraulic system temperature is 1300°F. • Air temperature is 700°F. Remember: You need to determine the reservoir surface area that is contacting the hydraulic oil. Find the maximum heat transfer rate from the reservoir in Btu/Hr. In this example, for steel tank with a natural airflow directed toward it but not forced, use the number 10.

Solution With Professor P.V. Btfsplk The teaser is posted on the IFPS Web site (www.ifps.org) and also printed in the Fluid Power Journal. Submit your information via the Web site, or fax it to 856-424-9248 attn: Donna Pollander. Anyone who submits the correct answer before the deadline date will have his/her name printed in the Society Page newsletter and in Fluid Power Journal. The winner will also be entered into a drawing for a special gift.

Area: = 2 ft x 1.5 ft x 2 walls = 6 ft2 Then calculating the area of the end walls: Area = 1 ft x 1.5 ft x 2 walls = 3 ft2 Then calculating the reservoir bottom: Area = 1 ft x 2 ft = 2 ft2

Therefore the total contact area would equal 11 ft2 Q = C x A x ∆T = (10 BTU’s / hr x ft2 °F) x 11 ft2 x (130°F- 70°F =

Q = 6600-Btu's / hr.

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Green Air: part 5

r i A d e l c y Rec Greater attention to compressed air saving and efficiency can boost productivity. The first two sources of partially preventable compressed air cost may be leaks and pressure drop. A contender for third place is failure to recycle the air. One of the most common uses of compressed air is with linear actuators, cylinders to push, pull, lift, clamp, or to provide force. Probably over half of those cylinders are used in one direction, and then returned or retracted to prepare for the next stroke. Except for a small difference in volume on the return stroke due to the space occupied by the piston rod, the air consumed is doubled, pushed out and pulled back. Why? It appears this was the simplest way to do it. Now with the cost of energy, carbon tax, need for more efficiency, and all the above, it is time to change the game plan. A previous technical paper printed in this column and still on the IFPS Web site titled “Cylinder Possibilities” touched on the topic of recycled exhaust air. Not long ago, one of the trade journals had an article about recycled exhaust air that mentioned a possible 30% reduction by returning exhausted air to the compressor intake. Some local uses would benefit also. Focus on the total operating cost not the initial cost of components. For a drop-dead simple way to start saving air, purchase cylinders with oversized rods. The smaller volume in the rod end of the cylinder saves on every cycle with no complexity. Invest more initially and enjoy continuous payback day after day. When the compressed air has been compressed, dehydrated, filtered, transported, regulated, and lubricated at considerable expense, it should not be dumped to atmosphere after one use. Given consideration, the high-pressure exhaust might be dumped into a lower pressure manifold. Consider the following: 1. A sincerely simple way to recycle compressed air would use about 30 psig to return those cylinders that only work in one direction: • With 30 psig connected to a constant pressure as an air spring • With dual pressure valves that use low pressure for return air

In either case, the cylinder is stroked one way with clean lubricated pre-used air. 2. OSHA requires blow guns be limited to 30 psig. Use the “free” air. 3. Extend cylinders with 30 psig and “Top up” to higher pressure for force. 4. Use air bags for high force and fill the ample volume with recycled air. 5. Instrument air at 20 psig can be cleaned up and regulated easily. 6. Use a return line to the compressor and as a low-pressure manifold. 7. Alternative reservoirs can be local storage for recycled air. Obviously the low-pressure volume must have a regulated supply from the main air to make sure that pressure is available until adequate recycled air builds up. In the plumbing that is supplied with recycled air, if the air carries lubrication, there will be less rust and corrosion. Leaks in this plumbing will waste less air due to lower pressure. Applications like air for blow off, air curtains, air knifes, fumes, and exhaust amplifiers may utilize recycled air possibly filtered to remove oil. With big ideas and small changes, a 10% saving is almost assured, and 25% could be achieved if only some of the air used is recycled air. When reading claims like “manufacturing may use as much as 50% of all energy and compressed air uses 30% of the electrical energy in many plants,” the enormity of a 10% saving is mind boggling and very green.

by Thomas W. Kreher, CFPPT Applied Pneumatic Controls, Inc., OIL SMOKE® www.applied-pneumatic.com

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From Top to Bottom: Polymers for Jack-up Rigs By Trelleborg Sealing Solutions Americas

rom down hole drilling motors to oil platform tensioner systems, from subsea valves to refinery separation equipment, polymers and plastics play a vital role in the oil and gas industry. Seals, bearings, hoses, and other products are used throughout a variety of systems for exploration, completion, production, and refining activities. One such application is the jack-up rig.

Jack-up Rigs Jack-up rigs are mobile oil platforms that spend a majority of their life anchored motionless to the ocean floor, thanks to a number of supporting legs. Most jackup rigs are equipped with three independent supporting legs, but some can have four or more. Jack-up rigs are essentially a self-contained combination of a drilling rig and a floating barge. A workboat or tug tows the rig, legs up, to the desired location, where the legs are lowered and driven into the sea floor. The legs are pre-loaded to 10

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penetrate the floor to a predetermined depth, and when they are in place, the jacking mechanism attached to the barge and drilling package is raised. This all results in the entire jack-up rig structure being incrementally raised above the water to a pre-planned height. In such an arduous environment as offshore oil and gas, there are many safety-critical applications. These include cranes where greaseless bushings and wear pads in composite materials, such as Orkot®, ensure lowfriction performance inside articulating joints. In the

iron roughneck, where superior load capability and wear resistance are important, these same materials can also be used as rotational flange bearings as well as on the sliding derrick, which is used to reposition the drilling equipment or offset drilling operations. Fire Safety and Anti-Vibration When it comes to fire safety on the jack-up rig, metal O-Rings, like Wills Rings®, are used in flare applications to allow leak-free connections at temperatures above +600°F and also in high pressures. The Elastopipe™ system from Trelleborg Offshore is a patented piping system designed for deluge and sprinkler systems in harsh environments with exceptional impact, abrasion, explosion, water hammer and jet fire resistance (Jet fire conditions are +2,553°F for one hour). Elastopipe™ www.fluidpowerjournal.com | www.ifps.org

is made with a layered synthetic rubber construction and replaces rigid steel, titanium, copper nickel and fiberglass piping. Elastopipe's unique features make it a corrosion-free system that is ideal for deluge and sprinkler systems as well as other liquid transfer system on offshore oil and gas installations, ships and in other hazardous environments. To isolate the jack-up rig from potentially damaging vibration, custom-designed anti-vibration mounts (AVMs) and shock pads can be used. These elastomeric mount units are located underneath the support skid. In the event of exposure to a fire the outer rubber surfaces of the mount would char, forming a protective barrier. Even in a severe fire, ANDRE AVMs will not fail catastrophically but take on further settlement while supporting the skid. On the deck of the jack-up rig, Vikodeck is an option. This passive fire protection system offers protection to the deck surface from hydrocarbon and jet fires aboard jack-up rigs. It is blast- and seawater-resistant. Trelleborg's Drain Gully allows easy connection of deck modules accommodating normal building tolerance between sections. The flexible system is designed to operate maintenance free and move in all directions over the life of the platform, rig or vessel. It enables the design of a closed deck which eliminates the need for fireproofing of process deck structures.

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Underwater When the jack-up rigâ&#x20AC;&#x2122;s supporting legs are driven into the seabed, seals are needed to close the gaps between the transitions and the piles. The seals need to withstand high pressure and compensate for any misalignment that might occur. In these instances, inflatable grout seals, either passive or self-activating, may be used. For more information on these products, visit www.trelleborg.com. Circle 424 www.ifps.org | www.fluidpowerjournal.com

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ExecutiveProfile profile data It was this experience that taught me that a hydraulic system could be leak-free, reliable, quiet, and Tom Blansett, CFPS, CFPAI is the manager trouble-free if the fluid is properly maintained as to of Eaton Hydraulics Group Training Services contamination control and if proper design considerfor the Americas, where he is responsible ations are followed. I learned that pneumatics didn’t for the operations necessary to support have to be inefficient. I have used that experience for teaching employees, distributors, and end the past 33 years to guide me in my various roles workcustomers about the company’s hydraulic ing within the industry. His teaching me on hydraulics products as well as basic and advanced and pneumatics also led to me wanting to teach others. hydraulic and electrohydraulic technology I left the US Navy with an honorable discharge after courses. He serves on the 2011 IFPS Board ten years of active service at the rank of Machinist’s of Directors as Treasurer and VP of Finance. Mate Chief Petty Officer. I had had my adventures Tom Blansett and was ready to try civilian life. I began working for Vickers in the late 1980s as an instructor, and that led to various roles in sales and engineering over the years until today’s current position. Q: When and where did your career in the fluid power industry start? My career in fluid power actually began in 1978 when I reported to the USS SilQ: What is the most memorable moment in your fluid power career versides, SSN-679, a fast attack submarine home ported in Norfolk, Va., as a newly and what did it teach you? minted nuclear power mechanical operator. I met my Leading Petty Officer who took There have been many memorable moments in the past 33 years, and I am hard me under his thumb (I mean wing) and began learning about hydraulics, which are pressed to single out just one. Certainly one that I remember quite well and that has led critical to a submarine’s operation. Diving, steering, and other systems utilize hydraulics, to many subsequent successes was when I first attained my certification as a Certified and of course it runs 24/7 and must be absolutely reliable with no unplanned downFluid Power Specialist #1329. Although it was many years ago, and I was just starttime. Pneumatics is also widely used and critical to some of the submarine’s operating ing out in the civilian fluid power industry, it gave me added confidence. I remember and military systems. His tutelage in both subjects proved invaluable. Serving onboard a George Altland congratulating me, and although he had many more years of experience submarine provided a great fluid power educational foundation to build upon.

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than I, he treated me as a peer when we were teaching together at Vickers. I learned a lot from George (who was doing contract teaching for Vickers after his retirement) in many of our customer classes that we taught together. He was a proponent of the Fluid Power Society and was instrumental in the founding of the organization. He instilled within me a desire to want to work within the Society at some point in my career. Q: What do you feel is the most important achievement in the fluid power industry? I know many will speak of electrohydraulics as being the most important milestone in our industry, and I won’t argue how important that is. But having worked both as a mechanic as well as an engineer in the industry, my selection would be the adoption of the ISO Cleanliness standards for hydraulic fluids. That and the growing realization within the industry of just how critical fluid conditioning is especially when using smart electrohydraulic components, as they are quite sensitive to contaminants within the system. We all know proper fluid maintenance is essential to a reliable system. Looking back on my Navy days, and knowing how important the hydraulics were to us on a submarine (they ran 24/7 at moderately high pressure) and we never had any system malfunctions. This success, due to the fact that the system was well designed and because the fluid was properly maintained, really made me a believer in how important fluid conditioning is to a hydraulic system. Q: How and why did you get involved in the IFPS? I had become certified many years due to the influence of George Nordenholt who was my manager when I began with Vickers. George was very active in the Society and decided that all of the instructors must become certified as a Fluid Power Specialist. I achieved that and maintained my membership and certification status for many years before I was active in the Society, primarily because of my geographical location (many years in Montana) where the number of members locally was small and also my roles in sales where I was traveling frequently. I have always recognized the benefits of the IFPS to our industry and to the individuals that comprise the membership, and knew that if I ever got to the stage where my location and/or job changed then I would seek out a more active role. Both changed in 2007 when I moved to the Midwest to become manager of Training Services. I got involved with the ECS development and then became a Board member, and I am now proud to be able to serve my fellow members. Q: Why do you feel the IFPS is important? The IFPS mission is to advance the technology and professionalism of the fluid power industry through awareness, education, and certification. By continuing to certify and promote highly skilled individuals in the industry, we have the ability to change the way in which fluid power is viewed and help it to grow and expand through more individuals participating within the Society. I am encouraged by the many new faces I see at the meetings now and by their high degree of enthusiasm and willingness to become active. Individuals joining the Society have a platform to be heard in the industry and can help increase awareness of the positive attributes of the use of fluid power. Q: What have you personally gained by being a part of IFPS? I have gained recognition within the industry based on the certifications I hold and more importantly, I have met and become friends with many people that share as I do the belief that we can make a difference in the industry and be a positive influence. I enjoy the camaraderie of my friends while serving as a volunteer on various projects and committees within the organization, and enjoy the satisfaction that what we do is helping our industry to grow and prosper. Q: Where do you see the fluid power industry heading in the next 10 years? I think that we are only seeing the tip of where will be in 10 years in regards to advances in technology of coupling electronics with hydraulics and pneumatics. We will see many more “smart” components that incorporate not only the necessary processor to control the component operation but also embedded diagnostics that allow for real-time data acquisition to monitor not only component functionality but coupled with other smart components to allow for extremely accurate and precise control to optimize the efficiency of the system. These smart components will be multi-functional and will expand the capabilities of the system while at the same time resulting in a smaller envelope. I look forward to helping the industry continue to grow and increase its popularity over other types of power transmission while losing its past reputation of being powerful but prone to problems such as leaks and reliability.

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july/august 2011

Offshore Technology Conference Attendance Increases 8% for 2011

Attendance at the 2011 Offshore Technology Conference (OTC) reached a 29-year high of 78,150, up 8% from last year, as offshore energy industry experts from around the world came together at the world’s largest event for offshore resources development. OTC was held May 2-5, 2011 at Reliant Park in Houston, Tex. ttendance surpassed the 2010 total of 72,025, and the sold-out exhibition was the largest since 1982 at 603,000 square feet, up from 568,000 square feet in 2010. New this year was the OTC Parkway spanning from Reliant Center to Reliant Arena, which increased the outdoor exhibition space. The event had 2,520 companies from 40 countries, including 306 new exhibitors in 2011, and added exhibitors from Egypt, Hong Kong, Indonesia, and the Philippines. “The outstanding attendance underscores 14

July/August 2011

that OTC is the show to attend, and reflects the economic recovery as well as the importance of global offshore resource development in meeting world energy demand. This is an industry that rises to and meets incredible challenges, and the best minds from around the world come together at OTC to share our knowledge, to learn about technological advances and innovative approaches, to solve problems and to discuss important issues that affect the entire planet,” said Susan Cunningham, 2011 OTC chairman. This year’s event offered one of the strongest technical programs ever with speakers from every major global producing area. A primary focus of the conference was the impact on deepwater drilling of the Macondo accident in the Gulf of Mexico, www.fluidpowerjournal.com | www.ifps.org

with 11 sessions presenting government and energy leaders discussing the lessons learned to take forward across the globe. OTC’s Spotlight on New Technology program highlighted 15 innovative technologies that are already making the industry more effective. The inaugural Annual OTC Dinner was attended by more than 1,000 industry leaders and conference attendees, and raised $200,000 for the Gulf of Mexico Foundation. OTC also presented its 2011 Distinguished Achievement Awards at the sold-out event Sunday at the George R. Brown Convention Center. “The health and sustainability of the Gulf of Mexico is vital to the businesses that work in and alongside it. Recognition by the Offshore Technology Conference is the culmination of decades of collaborative efforts between the Gulf of Mexico Foundation and the offshore industries to understand and protect the quality of the Gulf of Mexico ecosystem,” said Gulf of Mexico Foundation President and CEO Quenton Dokken in accepting the OTC donation. OTC continues to grow with two new conferences being held in 2011. The OTC Arctic Technology Conference was held in February in Houston, focusing on both offshore and onshore technology for Arctic exploration and development. OTC Brasil, focusing on global deepwater projects with a special emphasis on Brazil, will be held in Rio de Janeiro in October, and is attracting strong exhibitor interest. The 2012 OTC takes place April 30-May 3 at Reliant Park.

"Highest Attendance and Largest Exhibition since 1982"

About OTC

Founded in 1969, the Offshore Technology Conference is the world’s foremost event for the development of offshore resources in the fields of drilling, exploration, production and environmental protection. OTC is held annually at Reliant Park in Houston. For more information, visit www.otcnet.org/2011.

Circle 428 www.ifps.org | www.fluidpowerjournal.com

july/august 2011

Safety Focus

Unsatisfactory hose storage conditions

Beware of getting

HO$ED

By Jamie Vokes, CFPCC, member of IFPS Chapters 49 and 50

July/August 2011

arious kinds of mobile and industrial equipment use hydraulics in one form or another. While hydraulics is a very efficient use of energy to perform heavy-duty operations, very few people take the time to investigate some of the component parts of a hydraulic system. Even fewer have a formal inspection or maintenance programs in place. This can lead to costly downtime but can also lead to more sinister safety and liability issues.

Who really pays attention to a hydraulic system until it stops working? Some of the common causes of breakdowns include parts wearing out, contamination, oil leakage, or the failure of a part that releases hot oil previously contained at thousands of pounds per square inch. A pinhole leak in a hydraulic hose that’s under pressure can release fluid at a speed of more than 600 ft per second—which could easily penetrate the skin and enter the bloodstream. (As an example of the personal devastation caused by a safety-related accident in the fluid power industry, refer to “The Effects of Fluid Injection Accidents, An Employee’s Own Story” in the March/April 2011 issue.) Owning and operating hydraulic equipment requires a maintenance program that is implemented by staff members or contractors who have been fully trained to be aware of the dangers of energy stored inside hydraulic systems. These people also need to be aware of how to safely affect repairs on the machinery or equipment. Usually the most visible parts of a hydraulic system are the hoses or pipe work, which transfers the highpressure oil from the pumps and valves to the cylinders, motors, and actuators. The more visible and exposed these parts are, the easier they are to damage or even worse, cause injury. Let’s take a closer look at the flexible hydraulic hoses in these applications. Do you have people within your organization who replace hydraulic hoses or do you subcontract this work out? Over the years, some companies have chosen to purchase a kit that gives them the capability of assembling and crimping hoses in-house. At first glance this may appear to be a very cost effective solution, but is it? If you make your own hoses have you considered… Training: Who carries out this task? Is the individual properly trained in the removal and installation and assembly of these hoses? Are they the individual who was originally trained by the vendor who supplied the hose-making equipment or is it somebody else? Equipment: How old is the equipment? Does it need servicing or regular calibration? Should you be carrying any extra insurances or liability coverage? Contamination: Do you have a method for cleaning the hose prior to installation on equipment? Debris from cutting a rubber hose is one of the easiest ways to introduce contamination into a hydraulic syswww.fluidpowerjournal.com | www.ifps.org

tem. The facility and environment where coils of hose are stored can easily contribute to contamination. Inventory: Did you know that coils of hydraulic hose have a shelf life? That is why a batch code with a cure date is placed on high-pressure rubber hose. Do you have a system for monitoring the shelf life of your hose inventory? Did you initially get the hose assembly equipment for free providing you purchase the product from the same vendor? This usually means you were loaded up with a lot of inventory that you may not use. Mixing and Matching: Does your vendor use compatible hose and fittings? Are they manufactured by the same vendor, or are they mixed and matched from different manufacturers? Mixing and Matching can lead to loss of liability coverage and warranty as well as early failure of parts. Or worse, hose assembly failure or even a fatality. Safety: Making hose assemblies may not be rocket science, however, it is a fact that an incorrectly assembled hydraulic hose could lead to serious injury of your employee, a customer, or even an innocent bystander. Vendor: Have you asked for the necessary paperwork including safety and training manuals, insurance coverage, source traceability, as well as any relevant MSDS sheets? By no means does this cover all of the considerations that need to be taken into account if you are deciding to make hoses in-house. They are designed to be a guide in the decision-making process. These points also

apply if you go to a hose shop to buy replacement hose assemblies or call out a contractor or mobile service to carry out the repair or installation. Do not get unexpectedly hosed by finding out that an employee is not properly trained to work on the equipment you operate. If you find yourself visiting them in the emergency room, it is too late. Do not get unexpectedly hosed by finding out your vendor is mixing and matching parts especially on component hydraulic hose parts. If you find yourself looking at a large claim with no vendor coverage, it is too late. Do not get unexpectedly hosed by not having the correct paperwork, equipment maintenance programs, and insurance coverage in place. If you are looking back at an OSHA representative without an answer, it is too late. Safety, training, and the selection of the correct replacement products, services, and vendors to replace hoses and other components in hydraulic systems can save your company the negative publicity of an unfortunate accident associated with high costs of corrective action or a claim that you may find out may not be covered by your vendor or insurance company.

Hose crimping

Hose contamination

There are many resources available on these subjects on the web. Good sources of information include SAE (www.sae.org) and ANSI (www.ansi. org) recommendations and regulations, The International Fluid Power Society (www.ifps.org), and the Fluid Power Safety Institute (www.fluidpowersafety.com).

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Circle 430 july/august 2011

Cycle

Rates Fig. 5

By Daniel Pascoe

modern day manufacturing, quick cycle rates are key to profitability and eventual production facility success. This is no different in vacuum pick-and-place applications. Vacuum handling cycle rates (the speed at which a product is picked up, moved, and released) is often the measurement taken as to the effectiveness of selected components.

Fig. 1

Fig. 3

Fig. 2

If handling large sheets of lumber or tiny electronic components, the cycle rates should be considered before anything else. How many parts per hour? How many parts per minute? The weight of a product being handled is often the first question asked but is rarely an issue as the surface area of the product is really smaller than that required to hold its weight with a vacuum cup(s). A single square inch of surface area can offer over 14 lbs of lifting force, for example. One of the mistakes often seen is the installation of a large vacuum pump or generator that has been chosen to offer vacuum level achievement in the required time span for product pick up. However, different installation techniques and component choice offer a much more economical and sensible solution to quick, accurate, and reliable application success. Fig. 1 shows two very simple options for a vacuum pick-and-place system. The port designations on the generator are P-compressed air supply, V-vacuum inlet port, and R-venturi exhaust port. Option One uses one vacuum generator (air-powered venturi) to supply vacuum to all four vacuum cups. The problem with this system, although low cost, is the evacuation time between the venturi and face of each vacuum cup. Each time the cycle starts, the generator has to start from zero and then create a vacuum in the now closed system (between the venturi inlet and cup face sealed against the product). As shown in Fig. 2, which shows a venturi time chart for a known volume, the time taken to get to a safe working vacuum level could be the difference between success and failure. Depending on the generator chosen and particularly if the RED connecting tubing are long and of a large diameter, the evacuation time could be well outside of the userâ&#x20AC;&#x2122;s specification. Every manufacturer should provide evacuation timetables for this purpose. The exhausting of the vacuum (release of the product) is also extended, which will increase the total cycle time of the process. Option Two shows the same vacuum cups, but each cup is attached to its own dedicated vacuum generator. This decreases the amount of tubing that needs to be evacuated, and if the generator is mounted directly to the cup, the tubing volume is removed altogether. However, using one generator per cup consumes more compressed air, and this could be considerable on some machinery that uses many vacuum cups in its process. Vacuum pump manufacturers would argue that an electrical pump does not use compressed air,

www.ifps.org | www.fluidpowerjournal.com

and this is a valid consideration in some cases where a compressed air supply isnâ&#x20AC;&#x2122;t available. However the pump cannot be mounted directly to the vacuum cup and often not even close, due to their physical footprint size and accessibility requirements for maintenance purposes. Capital cost of vacuum pumps is also higher than air-powered venturi systems in most cases. A solution for faster cycle times is the use of a vacuum valve (as shown in Fig. 3) and a reservoir or vessel. Vacuum valves can be mounted close to the vacuum cups with the vacuum source, be it a vacuum generator or pump, and can be placed at the base of the machinery. The vacuum vessel provides a storage medium that offers virtually instant vacuum to the cups as soon as the vacuum valve is actuated. Fig. 4 shows a circuit that uses a generator, storage vessel, and a vacuum valve. The generator cycles on and off using a pneumatic vacuum switch that is connected to the vacuum vessel. A more efficient multi-stage generator (compared to a single-stage unit) such as the model shown in Fig. 5 is also used. The generator only

Fig. 4

july/august 2011

operates when the vacuum level in the system requires recharging. Fig. 6 is a graph demonstrating the cycling of the generator. The first green line is the charge of the vacuum circuit. As the vacuum valve turns on and off, supplying vacuum to the cups, the vacuum level falls incrementally, as shown by the red line. The volume of tubing between the valve and the cups will determine how much vacuum is “used” and depending on the size of the vacuum vessel, how often the generator is turned ON. The switch used in this example has a differential of 3"Hg. The generator turns ON when the system vacuum level falls to 22.5"Hg and turns OFF when the system vacuum level reaches 25.5"Hg. Therefore this system offers extremely quick “ready vacuum” to the cups and also minimizes compressed air consumption as the generator is only on when it needs to recharge the vessel. The same system can be used with an electrical vacuum pump. However, electrical vacuum pumps are normally coupled to a much larger vessel to prevent the pump from continuously cycling on and off, which is not good practice with electrical motors. The vacuum valve as shown in Fig. 3 can cycle more than 10 times a second, so in extremely fast packaging lines for example, this method of vacuum control offers very rapid pick up and release of product being handled. If this system is being used on a slower cycle rate application, the vacuum vessel will also offer a safety feature if compressed air is lost during the lift stage of the process. On non-porous surfaces such as steel or glass, this system could hold the part indefinitely without compressed air being present—a possible consideration, particularly when handling heavy or valuable loads or when personnel could be hurt by falling product. As in any industrial application, there are many ways to achieve the finished result. The cost and effectiveness of these systems are open to discussion with many methods and components available for use from various manufacturers. The suggested method in the preceding text is simply one example of good component choice, where a fast cycle rate is achieved without unnecessary expense.

ISO CLEANLINESS LEVEL OIL COOLER FLUSHING

TTP introduces ISO 4406:1999 optional oil cooler flushing to level 15/13/10

Fig. 6

This article is intended as a general guide and as with any industrial application involving machinery choice, independent professional advice should be sought to ensure correct selection and installation.

Daniel Pascoe is General Manager of Vacuforce Inc, manufacturer and distributor of vacuum components and systems for industry in North America. Daniel can be reached via the Vacuforce Web site at www.vacuforce.com, or directly at dpascoe@vacuforce.com. Find Vacuforce on Facebook.

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July/August 2011

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pumps & motors

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Stops Leaking Hydraulic LInes Manufacturer of Hydraulic Piston Pumps

Save Time • Save Money • Save Labor • Save Oil • No tools required • No expensive hardware needed • No more rags stuffed into hoses • No more messy plastic caps • The ultimate contamination control tool • One hand installation • Eliminate hydraulic oil spills & clean up • Quick installation & ease of usage • Safe for personnel & environment • Industry acclaimed • 100% Made in USA

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474

475

Flange Lock™

Contact Mike Pearl at 914.980.8890 or email: mike@flangelock.com www.flangelock.com

BSPP, BSPT, ISO 6149 Hydraulic Flanges & Couplings

Multifaster Series





MAIN Manufacturing Products, Inc. now stocks SAE, JIS, DIN, and ISO flanges and couplings with metric ports. METRIC TUBE & PIPE sizes in socket weld and butt weld are also available. Many can ship directly from stock. If not part of our 7000+ in-stock products, MAIN can manufacture and ship quickly- (4-5 days) is common from our US facility.

MAIN Manufacturing Products, Inc.

Phone: (800) 521.7918 E-mail: info@mainmfg.com

476

Simultaneous connection of several lines is an important feature extendable to various fields of application. The MULTIFASTER MULTICONNECTIONS allow a dramatic reduction of connection time, the absence of fluid spillage and air inclusion during connection and disconnection, even under pressure, without any risk of line misalignment. Faster

info@fasterinc.com www.faster.it

0 OVER 5 S N VERSIOodel 477

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New M ial str For Indu ns tio a c li p p A

july/august 2011

Product Spotlight | Special Advertising Section

turnkey hydraulic data acquisition package



The C2000 is a turnkey hydraulic data acquisition package that will display, log, store and report test results tailored to the needs of the user. The C2000 allows the operator to produce test certificates with graphs at the touch of a button with full ISO9000 traceability. The C2000 is fully scalable up to 64 inputs including flow, pressure, temperature, speed, contamination, torque & other analog inputs.

478

YOULI HYDRAULIC DIRECTIONAL CONTROL VALVES Pneumatic Operator option…..now available:

Webster Instruments

Division of Webtec Products Ltd. Phone: 800-932-8378 / 414-769-6400 www.webster-inst.com



Youli directional control valves, rated to 4600PSI, monoblock or sectional styles, are now available with pneumatic operators, in nominal flow ratings from 12GPM to 37GPM. Electrical operators are also available. Youli quality is based on 25 years of industrial hydraulic valve manufacturing for the machine tool business in Taiwan. A quality product line with a major commitment to inventory in Houston, Texas, and offered at competitive prices, is our growing reputation. 479

Youli Hydraulic Industrial Co., Ltd.

Contact the company at 1-888-330-8041 or email to service@youli-america.com View basic specifications at www.youli-america.com

MODULAR STACK VALVES...D03...D05

“B” FLANGE, 3GB SERIES SINGLE PUMPS



Now available from stock…..Honor 3GB series pumps

Power Valve U.S.A. represents, as factory warehouse and sales office, a Taiwan manufacturer of D03, D05, D08, and their Modular stack valves product line. With inventory in the Houston warehouse, all products are competitively priced, and machine tool quality. In fact the parent company, Tai Huei Oil Industry Co., Ltd. has been selling valves for over 25 years to the machine tool industry in Taiwan. All standard AC and DC voltages are available, and all standard spool configurations are in stock. Special spools are available. Pressures to 5000psi and flows from 16gpm (D03) to 132gpm (D08) are standard. With inventory on the shelf and very competitive pricing, we invite your inquiry. Power Valve U.S.A.

Contact the company at 1-888-862-1064 or e-mail to service@powervalveusa.com View basic specifications at www.powervalveusa.com



Honor Gear Pumps Corp. of Taiwan, with U.S. warehouse in Houston, Texas, is pleased to announce the immediate availability of their 3GB series, “B” flange pumps. Double pumps in this series are also available subject to production lead times from Taiwan. OEM inquiries through distributors are welcome. 3G cast iron covers, and the extruded aluminum body, combine to offer excellent performance up to 3500psi and 3000 RPM. Stock displacements are 2.31, 2.68, 3.17, and 3.66 cu.in./rev. Other displacements are in the works. 2DG double pumps are also available from stock. Honor Gear Pumps Corp.

Honor Pumps U.S.A. 1601 W. 25th St. Houston, TX 77008 Toll free: 800-984-9727

Local: 713-984-8144 Fax: 713-461-9631 Email: service@honorpumps.com Web: www.honorpumps.com

481 480

July/August 2011

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Special Advertising Section | Product Spotlight

UNIVERSAL SWIVEL BULKHEAD FITTINGS

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The unique design of the modular bulkhead base allows the swivel fitting to rotate 360°, independent of the bulkhead base. The barb size and swivel barb configuration are customizable options; a Double Swivel Bulkhead Base provides the ability to utilize a swivel fitting on both ends of the bulkhead fitting. Air Logic

Tele: (800) 558-5950 Email: airlogic@air-logic.com

Alfa Laval OC series – oil coolers for hydraulic systems

FFE49 Series

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NEW thread size has been added to our 1/2" ISO 16028 Flush Face interchange. Now available with 7/8"-14 female ORB thread, commonly used on a variety of Skid Steer Loaders. All SafeWay Flush Face products are designed, machined and assembled in the USA, by SafeWay. No European private branding.

true counter current flow results in a more  Acompact heat exchanger – which helps to minimize the overall size of the hydraulic system. The OC series is a range of brazed heat exchangers available with cooling capacities up to 460 HP and can handle pressures from full vacuum to 460 psi. Download hydraulic oil cooling reference charts at www.alfalaval.us/fluidpower. Contact us at: alfalaval.usa@alfalaval.com +1 866 Alfa Laval

483

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4040 Norex Drive / Chaska, MN 55318 Email: mail@safewayhyd.com www.safewayhyd.com

The Ultra Clean UC-EL 1.25 Economy Launcher

Bag or Cartridge Filter Housings

ULTRA CLEAN UC-EL 1.25 Economy Launcher offers  The a fast, less invasive way to clean contaminated hydraulic

cost filter housings perfect for lube, oil, and coolant  Low applications. Model NCO housings provide large dirt-holding

lines by shooting an Ultra Clean Projectile through the hose or tube assembly. The Ultra Clean Projectile strips out internal contamination, removing dirt, gunk and oil. Take your best shot with Ultra Clean!

485 For more information contact: Ultra Clean Technologies Corp.

746 Shiloh Pike Bridgeton, NJ 08302 Phone: 800-791-9111 or 856-451-2176 Fax: 856-453-4975 E-mail: sales @ultracleantech.com www.ultracleantechnologies.com

www.ifps.org | www.fluidpowerjournal.com

capacity combined with a rugged design rated to 150 psi. The housings incorporate an eyenut cover that is easily removed, reducing time spent on bag or cartridge change-out. The NCO bag housing offers versatility for any piping arrangement, utilizing our unistyle design (side and bottom outlet). Two connection sizes are available for both bag and cartridge filters. Rosedale Filtration Products, Inc.

3730 W. Liberty Road, Ann Arbor, MI 48103 800-821-5373 734-665-8201 Fax: 734-665-2214 www.rosedaleproducts.com filters@rosedaleproducts.com

486

july/august 2011

Product Spotlight | Special Advertising Section

ADACONN® UNIFIED SERIES FLANGE ADAPTERS

LockstackTM D03 Isolation System

The patented Adaflange Unified Code 61 4-bolt flange  adapters provide compact and leak resistant flange

Inserta Products Lockstack D03 Isolation System  replaces the labor intensive use of thread stock for D03 valve

connections that can meet most hydraulic system pressure requirements. ‘Jump Size’ JIC adapters are available in most sizes to closely match adapter flow porting with the mating flange port. Select reducing JIC adapter sizes are also now being made available as standard. Very compact manifold and component porting can be made with simple drill and tap operations, eliminating the need for cavity form tools. They are an ideal solution to retain Code 61 sandwiched flange type connectors and valves.

stack assemblies. The fasteners are available in ¼” increments up to 5½”. The Isolation Retainer engages the heads of the fasteners to prevent loosening of the stack during disassembly of the component(s) above. The system is ideal for use in stacks capped by servo valves as it eliminates the potential for lost O-Rings and leaks during servo valve maintenance. Horizontal stack assembly and maintenance is also simplified. Inserta® Products

ADACONN®

Blue Bell, Pennsylvania www.adaconn.com • 215.643.1900

487

Blue Bell, PA www.inserta.com 215.643.0192

488

OCA Series Transfer Products introduces a new line of high  Thermal performance oil coolers featuring the patented T-Bar 100%

492

Fast Simplified Cylinder Ordering model HP, MH and LM cylinder Configurators  Peninsular’s accessible through Peninsular’s website at www. Peninsularcylinders.com make cylinder ordering easier because customers answer questions from drop down menus eliminating the need for confusing cylinder catalogs and complex engineering data. “Helpful hints” answer all user questions that may arise. A solid model and corresponding part number appear once configured. Instant solid model and 2D flatline drawings with dimensions may be instantly downloaded and instant quote requests included. Peninsular Cylinder Co. Inc.

brazed aluminum, seamless extruded tube core capable of handling high flows and high viscosity fluids. The core is protected in rugged steel framing. This new product is highly effective and lightweight in comparison to similar products that are expensive to manufacture, suspect to fouling and leaks and are made with heavy, corrosive, ineffective steel top and bottom tanks, round steel cooling tubes and aluminum fins. These heat exchangers are available in seven sizes to accommodate maximum flow ratings of 20 to 500 gpm. Features include: -Mobile and Industrial applications -Electric or Hyrdaulic motor options -YR-OCS and AI-AOCS interchangeable 491 For more information contact Thermal Transfer Products at

TTPsales@thermasys.com or 262-554-8330

Toll Free: 800-526-7968 • Phone: 586-775-7211 Fax: (586) 775-4545

July/August 2011

www.fluidpowerjournal.com | www.ifps.org

Special Advertising Section | Product Spotlight

Electric Clutches for Pumps

Marine Duty Electric Clutches



Ogura produces a wide variety of electric clutches for mobile applications. These clutches provide simple on/off operation for a variety of pumps. Remotely engaging the pump through the clutch reduces drag on engine start-up, increases pump-life and allows multiple pumps to be used off one engine. Various belt types as well as pump shafts can be accommodated.

Ogura electromagnetic clutches provide a quick and easy engagement of a hydraulic pump, winch drives or other marine components. Available torque range is 100 pound feet to 1500 pound feet with single-face friction designs. Multiple disk units can generate torques over 8,000 pound feet. Large bearings, e-coating and a single piece bi-directional spring provide durability in harsh environments.

Ogura Industrial Corp.

100 Randolph Road • Somerset, New Jersey 08873 Phone: 732-271-7361 • Fax: 732-271-7580 info@ogura-clutch.com

Ogura Industrial Corp.

100 Randolph Road • Somerset, New Jersey 08873 Phone: 732-271-7361 • Fax: 732-271-7580 info@ogura-clutch.com

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WORLDWIDE ELECTRIC:

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july/august 2011

Product Spotlight | Special Advertising Section

PUMPLINX 3.0



PumpLinx is a virtual CFD test bed, uniquely suited for the analysis and design of pumps, valves, motors, compressors, propellers, and other fluid devices with rotating or sliding components. It provides rigorous and robust simulation of flow, pressure and cavitation/aeration. PumpLinx provides unique insight over hardware testing by allowing the engineer to see inside the component with accurate analysis. 497

For more information contact Simerics at (256)-489-1480 Email: contact@simerics.com or visit www.simerics.com

JHDH series medium pressure hydraulic cylinder



Lehigh’s JHDH series medium pressure hydraulic cylinder offers the world’s least expensive hydraulic cylinder position sensing capabilities. By using position adjustable tie-rod mounted limit switches with our mag piston option, Lehigh JHDH series hydraulic cylinder eliminates the need for expensive embedded transducers or fixed end-of-stroke sensors. Bore sizes from 1” to 6”. Stroke lengths from 1” to +120”. 493

Contact Lehigh Fluid Power to learn more about our affordable hydraulic cylinder sensing option. Phone: 800-257-9515 Email: sales@lehighfluidpower.com Web: lehighfluidpower.com/fp

H6 Heavy Duty Cylinder

LRE replacement cartridge element



The Yates Industries H6 Heavy Duty Cylinder is rated for 3000 PSI and features 1½ to 20” bores standard, 22 different mounting options, is JIC-NFPA interchangeable, and can be customized with nearly limitless combinations of rod ends, cushions, couplers, seals, and ports – all backed by our legendary warranty and repair capabilities.



Yates Industries

Zinga Industries

23050 Industrial Dr. E. St. Clair Shores, MI 48080 586-778-7680 www.yatesind.com

July/August 2011

Introducing the new Zinga LRE replacement cartridge element that fully interchanges with the Schroeder 18 L style element. The LRE performance meets and exceeds the original OEM component fitting the LRT and LTK housings. A full selection of synthetic Z-Glass media is available. Performance is based on ISO16889 and meets ISO cleanliness code 18/15/13. www.zinga.com 496

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www.fluidpowerjournal.com | www.ifps.org

Special Advertising Section | Product Spotlight

Are you Using the Right Filter?

TORQTITE Adjustable Torque Wrenches

there was just one type of lube oil for all lubricated  Ifmachinery, then one oil filter would do the job. The reality

new adjustable open-end torque  Flaretite’s wrenches allow all tube and hose ends to

is that different machines, under different operating conditions, require different lubricating oils. The OILMISER™ Color Coding System, is a value added service that takes the uncertainty out of filter element selection. Now the correct filter element for each application can be immediately identified at a glance.

be precisely tightened to their correct torque recommendations. These new wrenches fill a void across all industries where fitting connections are used. Developed to compliment Flaretite’s patented flared seals for 30, 37, and 45 degree flared fittings, these new wrenches are used by quality conscious mechanics in hydraulics, pneumatics, pharmaceutical, chemical, medical and environmental industries.

OILMISER™ Technology

Torqtite wrench benefits: • Adjustable torque settings from 10 - 420 Nm (8 – 310 lb-ft) • Adjustable Hex size (jaw opening) from 7/16" thru 3" • Low profile, reversible, spanner design • Precision quality design with +/- 4% accuracy • Supplied with torque rating tables for most common fittings

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494

498

For more information contact: Flaretite Inc.

Fenton, MI, USA Ph: 810-750-4140 • www.flaretite.com

Proudly Made in the USA

TR Engineering Inc. manufactures a broad line of hydraulic hand pumps and valves, as well as custom-designed fluid power systems for the construction, manufacturing, aerospace, marine, and petrochemical industries. Our products have stood the test of time since 1982. 1350 Green Hills Road #10 Scotts Valley, CA 95066 Tel:(831) 430-9920 Fax: (831) 430-9989 e-mail: info@trengineering.com

www.trengineering.com Circle 434 www.ifps.org | www.fluidpowerjournal.com

july/august 2011

C I L U A R HYD T S I L A I C SPE

IFPS

CERTIFICATION SPOTLIGHT

The International Fluid Power Society is the only organization that provides comprehensive technical certification offerings for all professionals in the fluid power and motion control industry.

Did You Know? Over 3,900 Hydraulic Specialist certifications have been awarded since its 1980 Release!

July/August 2011

IFPS certification tests provide an objective, third-party assessment of an individual’s skill level and are recognized industry-wide. Individuals that successfully master a level of competency are issued a credential signifying an elevated status in the workforce. In order to keep pace with changing fluid power and motion control technologies, the IFPS certifications must be renewed every five years. IFPS defines a Fluid Power Specialist as one who analyzes and designs systems, selects components, and instructs others in operations and maintenance. All specialist certifications require a three (3)-hour written test. The Hydraulic Specialist certification is for those designing systems and writing specifications, sizing and selecting hydraulic components for mobile and industrial operating machinery. They provide schematics using standard fluid power symbols. Systems are designed to fluid power essential practices supported by national and international standards.

Summary Outline for the Hydraulic Specialist certification: • Read circuit diagrams, size components, and understand function as used in hydraulic systems • Analyze load and motion. Determine and perform calculations for the work profile to move loads (force, distance, work, torque, speed, velocity, and power) • Provide ISO cleanliness level for each system • Specify filtration to maintain ISO cleanliness level • Specify flushing and commissioning • Specify sampling and diagnostic ports • Size and specify hydraulic cylinders and motors • Understand operating curves for proportional control valves • Identify components on the amplifier card • Specify hydraulic reservoirs to meet system requirements www.fluidpowerjournal.com | www.ifps.org

• Specify hydraulic accumulators for system operation • Calculate heat loss and size heat exchangers • Identify properties of hydraulic fluids and compatibility with seal materials • Understand the use and application of biodegradable fluids • Analyze and troubleshoot hydraulic systems (pressure, flow, heat, vibration, noise, and cycle time) • Recognize the basic electrical control systems • Understand ladder logic • Match programmable logic controller (PLC devices with application) • Promote safe working conditions with pressurized systems

Test Your Skills

Try answering these pre-test questions. Additional questions can be found in the Certification section of www.ifps.org. There is even an online pre-test to determine if you are ready to take the IFPS Hydraulic Specialist Certification test. 1. How is the cylinder shown by the graphic symbol equipped? a. with a servo positioner b. with a fixed cushioning device c. with a cushioning device retracting d. with an adjustable cushioning device extending e. with an adjustable cushioning device extending and retracting

3. A 2-gallon accumulator supplies fluid to a hydraulic system between 3000 psi and 2000 psi. If the precharge pressure is 1000 psi, how many cubic inches of hydraulic fluid are available from the accumulator if the process is isothermal as the accumulator fills? a. 77.2 cu-in b. 81.4 cu-in c. 155.5 cu-in d. 180.6 cu-in e. 232.7 cu-in

Recommended Reference Materials

(all can be obtained at www.ifps.org) • Fluid Power Lightning Reference Handbook • Fluid Power Math for Certification • IFPS HS Study Manual • Fluid Power Data Books • Fluid Power Design Handbook • Industrial Hydraulics Manual

2. The pressure drop across a directional control valve flowing 20 gpm is 150 psid. If the fluid has an sg of 0.90 at 140° F, what is the flow coefficient for the valve? a. 1.101 b. 1.286 c. 1.443 d. 1.549 e. 1.728

For more information about the IFPS Certifications, visit www.ifps.org or call 800-308-6005.

Answers: 1 = d 2 = d 3 = a

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Circle 435 www.ifps.org | www.fluidpowerjournal.com

Circle 438 july/august 2011

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Pneumatic Pressure Regulator Midland-ACS The OPD Stemsaver pressure regulator for pneumatic control systems are used for valve actuation in the oil, gas and other processing industries. It guards against any failure of the filterregulator that controls compressed air system pressure by providing dual-redundant over-pressure protection. It ensures that any downstream actuators for controlling process valves cannot be accidentally exposed to dangerous over-pressures that could be high enough to shear a valve stem or cause other damage. It can be set to regulate pressure in the 4-8 bar (58-116 psi) range. www.ittflowcontrol.com/midland-acs

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Peristaltic Pumps Pulsafeeder ChemTUFF corrosion resistant peristaltic pumps offer robust, reliable chemical feed in a rugged design for long tube life and low maintenance. The feed systems are available as preengineered and pre-tested for quick and easy installation and start-up, or they can be custom engineered as required. All pumps and systems are made in the USA. www.pulsafeeder.com

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Rust and Corrosion Coating Brennan Industries The Brennan Black® Bi-LENE® coating is a blend of fluoropolymer, engineered plastics and selected corrosion inhibitors that provide low friction, strong adhesion resistance to wear and abrasion, and resistance to corrosion, chipping, and elements such as weather, sunlight, and salt water. Field and lab tests show the coating resists corrosion past 1,600 hours of exposure and works in a wide range of temperatures from -420°F to 500°F. www.brennaninc.com

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July/August 2011

Circle 436 www.fluidpowerjournal.com | www.ifps.org

Energy Efficient Hydraulics and Pneumatics Conference November 15-17, 2011 • Sheraton Gateway Suites Hotel, Rosemont, Illinois

hosted by the International Fluid Power Society (IFPS), the FPDA Motion and Control Network (FPDA), and the National Fluid Power Association (NFPA)

Fluid power (hydraulics and pneumatics) is used

in dozens of industries and hundreds of applications to precisely control the movement of machinery and material. Yet many engineers and technicians working in those industries do not fully understand the design concepts critical to developing efficient fluid power systems and the diagnostic and maintenance techniques essential to keep those systems operating at peak efficiency. These concepts and techniques can result in significant energy and cost savings for companies that use hydraulics or pneumatics, as well as for the customers they serve, making fluid power a more competitive technology choice. To help companies take advantage of these opportunities, three leading fluid power organizations—the International Fluid Power Society, the FPDA Motion and Control Network, and the National Fluid Power Association—will be hosting an educational conference at the Sheraton Gateway Suites Hotel, Rosemont, Illinois (Chicago-O’Hare) on November 15-17, 2011. Professionals responsible for designing and/or maintaining hydraulic and pneumatic systems in industrial settings or mobile applications should plan to attend. Engineers and technicians from the following industries will directly benefit: • Mining Machinery • Agricultural • Off-Shore Drilling Machinery • Oil & Gas • Automotive Machinery • Chemical Processing • Packaging • Class 4-8 Trucks Machinery • Construction • Plastics Machinery Machinery • Paper Machinery • Food Processing • Plastics Machinery • Lawn & Garden • Power Generation • Material Handling • Medical Equipment • Printing Machinery • Semiconductor • Metalworking and • Wind Power Machine Tools The conference will address effective design concepts and maintenance techniques for both mobile and industrial applications, hydraulic and pneumatic. Participants will be exposed to: • Breakthrough presentations from fluid power component manufacturers, distributors, and system integrators, showcasing innovative approaches and emerging technologies in energy efficient fluid power design and maintenance. • Workshops designed to communicate the current best practices for maximizing energy efficiency and balancing cost issues for hydraulic and pneumatic systems. • Facilitated roundtable discussions, where peers can share specific challenges associated with their industry and applications, and get expert advice from the facilitators. • Networking events to help participating engineers and technicians engage with technology providers from fluid power manufacturing and distribution companies.

www.ifps.org | www.fluidpowerjournal.com

• Opportunities to help shape the future direction of hydraulic and pneumatic product development and standardization in ways that assist users of those technologies. Sponsorship opportunities are available for fluid power manufacturers and distributors, and other companies interested in supporting this event and connecting with engineers and technicians from a wide array of fluid power’s end-market industries. For more information, review sponsorship opportunities, or to register, go to http://www.nfpa.com/ Events/EEHPC.htm

professionals in the fluid power and motion control industry. For more information, go to www.ifps.org.

About the IFPS Through multifaceted work in education, training, and certification, the International Fluid Power Society strengthens and advances professional careers in the fluid power workforce. It is committed to facilitating and promoting the advancement of technology and professionalism of the fluid power & motion control industry through awareness, education, and certification. IFPS is the only organization that provides comprehensive technical certification offerings for all

About the NFPA NFPA is a forum where all fluid power channel partners—suppliers, manufacturers, distributors and customers—work together to advance technology, strengthen the industry and foster our members’ success. NFPA actively builds alliances with customerbased organizations and explores ways for customers to be involved with our technology development, international standards, and other appropriate activities. For more information, go to www.nfpa.com.

About the FPDA The FPDA Motion & Control Network represents motion solution providers of fluid power, automation, and electro-mechanical technologies and distribution services designed to enhance customer performance and profitability. FPDA is dedicated to significantly enhancing member and channel performance by delivering indispensable networking, education and success strategies. For more information, go to www.fpda.org.

HII offers: Air Driven Liquid Pumps for: • Pressure Testing • Operating Hydraulic Jacks • Powering Crimping & Riveting Tools • Bolt Tensioning • Hydraulic Clamping • Autofrettage of High Pressure Components Air Driven Air Pressure Air Amplifiers for: • Tire Curing Presses • Air Pressure Boosting • Pneumatic Clamping Air & Electric Driven Gas Boosters for: • Accumulator Charging • Pressure Gauge Calibration • Gas Transfer • Gas Recovery • Airbag Inflation Charging • Oxygen Charging of Life Support Bottles

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Circle 437 july/august 2011

Hard chrome plating was first developed in 1856 and became a commercially viable product in the late 1920’s and has proven to be a reliable process in countless applications for many decades. However, growing concerns about environmental and worker safety have forced the development of new advanced technologies to replace chrome plating with safer, stronger, high-density surface coatings.

In the 1990’s a Hard Chrome Alternatives Team

The HVOF Process

(HCAT) was formed to evaluate and develop alternative processes. This organization is a North American team comprised of the U.S. Department of Defense, Canadian Military, U.S. and Canadian aircraft manufacturers, and many supporting organizations. The original intent was to evaluate several emerging technologies that included arc spraying, plasma spraying, flame spraying, and high-velocity oxygen fuel (HVOF). Since then, HVOF has become the preferred method of choice and is being rapidly adopted by OEM manufacturers and repair organizations as an alternative to hard chrome plating. Applied Industrial Technologies, a North American fluid power distributor, has switched to HVOF for repair of hydraulic cylinders in most of its applications. Warren E. (Bud) Hoffner, vice president, general manager - fluid power claims, “The HVOF process allows us to provide customers with a cylinder repair coating that lasts longer and has better corrosion resistance than the original hard chrome plating. The process provides a higher hardness rating, higher bond strength, smoother surface, and an 80% reduction in hazardous waste. To be able to offer a superior product with eco-friendly attributes is very rewarding.” HVOF has been proven to increase cylinder and seal life because of its harder, more durable surface. The aircraft industry was among the first to adopt HVOF in its high wear surfaces such as landing gear cylinders, hydraulic actuator rods, turbine engine shafts, and propeller hubs, but many other hydraulic components are now manufactured with HVOF as a standard replacement for hard chrome.

In the HVOF process, oxygen and a fuel gas – hydrogen, propylene, acetylene, or kerosene – are combusted at temperatures of 5000°F to 6000°F. The gases are ejected from a nozzle at supersonic speeds and ignited to form a circular flame. Then, metal powder such as chrome carbide is injected into the flame and accelerated to velocities over 7000 ft./sec. The metal powder softens in the flame and is sprayed on the cylinder rods to form the coating in layers that range from 0.003 to 0.015 in. thick. The high-density surface results from the high particle velocity that practically embeds the metal particles into the substrate. The process can produce coatings with zero porosity and bond strengths exceeding 12,000 psi. Besides improving corrosion and wear resistance compared to conventional coatings, the HVOF coating also improves hardness, smoothness, and impact resistance. Independent testing by members of the Hard Chrome Alternatives Team has shown HVOF to yield little or no fatigue debit, in contrast to chrome plating, which causes a significant debit1. In aviation, where the permissible life of many aircraft components is defined by fatigue limits (maximum allowable flight hours) or by repair limits (maximum number of repairs or total thickness of repair), the HVOF process has performed with coatings that achieve 3-5 times the repair life of chrome.1 The part to be coated must have all chrome removed by stripping electrolytically or grinding, and then thoroughly grit blasted. If the surface has been previously HVOF coated, the surface must be ground to remove any

Oxygen and Fuel Gas

Nozzle

HVOF Coating

Compressed Air

Carbide

Substrate

Powder with Carrier Gas High Temp./Velocity Spray

Fig. 1: Fuel is burned with oxygen and compressed air to create a supersonic flame of 5000 to 6000°F. Metal carbide powder is partially melted in the flame and discharged at speeds of 7000 ft. per sec., which creates a high-bond substrate in layers of 0.001 in. per pass.

www.ifps.org | www.fluidpowerjournal.com

july/august 2011

Comparison of Hard Chrome Plating to HVOF1 Hard Chrome Plating

HVOF

Surface Hardness

69 Rc

71 Rc

Coating Time

7 hrs (0.007”)

1 hr. (0.007”)

Unit Piece Temp.

145°F

300-350°F

275-425°F, 2-4 hrs

Not required

16-32 u in.

2-6 u in.

Post Plate H2 Relief Surface Finish

imperfections. Any area not to be coated must be masked off. During the spray process, the cylinder rotates at 300 surface feet per minute and each pass applies an ultra-thin coating of metal (approximately 0.001"). The final surface finish requires use of diamond belts or diamond grinding wheels. It is necessary to both grind and superfinish HVOF coatings, which creates the super smooth surface that extends seal life. The actual HVOF coating process takes just one to two hours, compared to 24 hours for traditional hard chrome plating, and its by-products are much safer than the hexavalent chrome (a known carcinogen) that is emitted into the air during the chrome plating process. The EPA and OSHA have introduced more stringent regulations to limit hexavalent chrome releases into the environment, increasing the cost and complexity of hard chrome plating in many shops. The HVOF process produces less harmful waste materials and in considerably less volume.

Summary The real benefit of this new HVOF technology is longer cylinder life with lower cost of ownership, faster overhauls, and less-frequent maintenance, resulting in

more revenue-earning uptime. HVOF is especially useful in industries with extreme corrosion and wear environments such as mining, construction, chemical and refinery, agriculture, marine, hydroelectric plants, and pulp and paper mills. Benefits of High Velocity Oxygen Fuel Coatings include: • Longer cylinder and suspension life • Longer seal life • Improved corrosion barrier • Improved wear resistance • Higher hardness ratings • Smoother sprayed surfaces • Safer work environment

Applied, through its Spencer Fluid Power subsidiary, has made significant investments in training and equipment to ensure associates have the resources to execute successful HVOF procedures. The company utilizes HVOF in a wide range of applications for industrial repairs of cylinders in all sizes and shapes. Spencer Fluid Power also provides engineering design, systems integration, and fluid power shop services. Learn more about Applied Industrial Technologies and Spencer Fluid Power at www.AppliedFluidPower.com K. Legg (Rowan Technology Group), B. Sartwell (Naval Research Laboratory) – HCAT, “Hard Chromium Alternatives Team Update” p. 4 and 6.

One company. Three technologies. Unlimited ideas. At API Heat Transfer, we start by offering a wide range of products for the fluid power market – including Basco® shell and tube, Airtech® air-cooled, and Schmidt® plate heat exchangers. Then, whether you need a standard unit or custom solution, we’ll take the time to find the best performing, most efficient heat exchanger for your application. apiheattransfer.com

ExpEriEncE ThE smarTEr apprOach TO hEaT TransfEr.

Circle 440 34

July/August 2011

www.fluidpowerjournal.com | www.ifps.org

By Sc o Eaton tt Smith, Se Hydr aulic nior Engi s nee

Fluid Power Product Spotlight

Hydraulic Hose That Tells You When It’s About to Fail Isn’t Science Fiction Anymore Eaton and Purdue have patented a new hydraulic hose technology, Eaton LifeSense™. LifeSense monitors the health of hydraulic hose assemblies, detects events that have been shown to be symptomatic of the hose beginning to fail, and notifies the user prior to failure with enough time to replace the hose before it fails.

ydraulic hose has a finite life that ultimately ends in failure. Since the cost of failure in terms of unscheduled equipment downtime, environmental spills, equipment damage, and safety can be, and usually is, very high, it is common practice to replace hoses on a regular schedule before they reach the end of their useful lives. Predictive, or time-based, replacement has been industry practice simply because there was no reliable way to determine the actual condition of a hose while it was in service. Post-mortem examinations of hoses from the field can identify the mechanisms of failure, and these mechanisms have been known for a long time. What has been lacking, however, is a technology to monitor the status of those failure mechanisms while the hose is in service and reliably alert the operator when an end-of-life event is imminent. Some hose manufacturers have attempted to support this approach with various predictive formulae that consider time, pressure, temperature, the number of flex cycles, and other factors to produce an approximation of expected hose life. This approach causes millions of feet of good hose to be discarded every year, often long before the end of its service life.

Finding A Better Way As a major global supplier of hydraulic hose, Eaton’s Hydraulics Group initiated a research project in partnership with Purdue University to address this issue. Purdue is a member of the Center for Compact and Efficient Fluid Power (CCEFP), an www.ifps.org | www.fluidpowerjournal.com

july/august 2011

Hydr au Whe lic Hose n It’s T Abou hat Tells You t to F ail

organization in which Eaton is also heavily involved. Eaton engineers worked with Purdue researchers and provided access to the Hydraulics Group’s Maumee, Ohio, engineering staff and testing facilities. The project sought to identify measurable structural phenomena associated with hose deterioration over time and develop the technology required to monitor them accurately. The result, as presented in the abstract of U.S. Patent 7555936 is:

“A system and method for predicting structural failure of a wall of a fluid containment vessel, such as a hydraulic hose or other type of pressurized conduit of types used in mobile machinery, automotive, aerospace, manufacturing, and process equipment. The wall of the vessel has an innermost layer for contact with the fluid contained by the vessel, and an outermost layer parallel with the innermost layer. The system includes strainsensing means between the innermost and outermost layers and comprising at least one conductor parallel to the innermost layer of the wall. The system and method entail sensing changes in an electrical property associated with at least one conductor resulting from distortion of the wall of the vessel causing distortion of at least one conductor.”

July/August 2011

True Condition Monitoring Eaton has an exclusive license for this technology, which is used in its recently introduced LifeSense hose. The system includes a new hose incorporating at least one conductor in its construction, a special end fitting that serves as both a hydraulic and an electrical connector, and a diagnostic unit containing the monitoring electronics and operator notification interface. The hose is offered initially only in factory assemblies with straight JIC swivel fittings in the widely-used -8, -12 and -16 sizes. The hose offers performance equal to industry standard EN853 2SN rated hose and, while a unique construction, is certified to the same industry specifications as conventional hydraulic hose products qualified to the 2SN specification. Additional sizes and fitting configurations are planned for future product line expansions. The unique construction of both hose and fittings is required to allow the sensing capability. Although the specifics of construction and monitoring technology are proprietary, the system is based on the fact that certain electrical properties of the hose change as the hose approaches failure. Comparing periodic samples of these properties to a baseline value gives a highly reliable indicator of imminent hose failure with sufficient warning time for an operator to complete an operation, or in most cases a shift, before the equipment needs to be shut down for hose replacement.

The diagnostic unit contains the electronics necessary to implement the sampling schedule and store enough data to support the necessary comparisons, a proprietary algorithm to detect the relevant changes, and a simple LED output to notify the operator of hose condition. In the initial product offering, the diagnostic unit is hardwired to the fittings on the hose assembly. One diagnostic unit can monitor inputs from up to 11 hose assemblies.

Bottom Line Benefits During the laboratory testing phase of the hose development, it was discovered that most of the hoses replaced on a time-based schedule of estimated useful life had actually reached less than half of their safe useful lives in the test protocol. In other words, the ability to detect imminent failure accurately can extend the useful service life of these hoses by over 50% on average. Extrapolating that number to the millions of feet of hose being replaced on-schedule today indicates a significant savings for end users of all kinds of hydraulic systems. Of course, not every hose that is replaced on-schedule is a candidate for the technology at this point, but the potential for cost reduction is significant across the industry. The amount of downtime required for hose replacement is also an important factor in operating cost. The LifeSense technology can significantly

www.fluidpowerjournal.com | www.ifps.org

By Sc o Eaton tt Smith, Se Hydr aulic nior Engi s nee

reduce unscheduled downtime related to hose failure, saving anywhere from hundreds of dollars per hour on construction equipment to hundreds of thousands of dollars per day on an offshore drilling or production platform. Another major financial impact of technology will be a significant reduction in the number of hydraulic fluid spills caused by hose failure. Laboratory and field testing shows conclusively that a LifeSense hose provides sufficient warning of imminent failure to make spills from that source a very rare occurrence. Hoses will continue to be improperly applied and compromised by mechanical damage from external sources, as in the case of a hose being snagged by a

www.ifps.org | www.fluidpowerjournal.com

tree limb and ripped off of a piece of forestry equipment. So the technology will not prevent all spills. But it clearly can dramatically reduce the number of normal hose failures. The hose has the ability to monitor itself, detect unhealthy symptoms, and warn the user of imminent failure. As the technology behind it expands and matures, it really is possible to envision a time when hydraulic hose failures will no longer be a major concern for equipment operators.

For more information, visit www.eaton.com.

Circle 441 july/august 2011

Certification Levels Available

Associationnews

IFPS | International Fluid Power Society

CFPAI Certified Fluid Power Accredited Instructor

CFPPS Certified Fluid Power Pneumatic Specialist

CFPMHT Certified Fluid Power Mobile Hydraulic Technician

CFPAJPP Certified Fluid Power Authorized Job Performance Proctor

CFPECS Electronic Controls Specialist

CFPPT Certified Fluid Power Pneumatic Technician

CFPAJPPCC Certified Fluid Power Authorized Job Performance Proctor Connector & Conductor CFPE Certified Fluid Power Engineer CFPS Certified Fluid Power Specialist (Must Obtain CFPHS, CFPPS) CFPHS Certified Fluid Power Hydraulic Specialist

CFPMEC – in development Mobile Electronic Controls

CFPMIH Certified Fluid Power Master of Industrial Hydraulics (Must Obtain CFPIHM, CFPIHT, & CFPCC)

CFPMM Certified Fluid Power Master Mechanic (Must Obtain CFPIHM, CFPMHM, & CFPPM)

CFPIEC – in development Industrial Electronic Controls CFPMT Certified Fluid Power Master Technician (Must Obtain CFPIHT, CFPMHT, & CFPPT)

CFPIHM Certified Fluid Power Industrial Hydraulic Mechanic

CFPIHT Certified Fluid Power Industrial Hydraulic Technician

CFPMHM Certified Fluid Power Mobile Hydraulic Mechanic

CFPMMH Certified Fluid Power Master of Mobile Hydraulics (Must Obtain CFPMHM, CFPMHT, & CFPCC) CFPMIP Certified Fluid Power Master of Industrial Pneumatics (Must Obtain CFPPM, CFPPT, & CFPCC) CFPCC Certified Fluid Power Connector & Conductor

CFPPM Certified Fluid Power Pneumatic Mechanic

IFPS Newly Certified professionals Paul Adelmann, S, HS Robert Alexander, MHT Princess Auto Ltd. Timothy Anderson, PS Parker Hannifin Corporation Justin Angle, MHM Altec Industries, Inc. Patrick Auth, MHM Ameren Corporation Thurman Barbaree, MHM Entergy Corporation Kevin Barry, HS Eaton Hydraulics Edward Bartlett, MHT Princess Auto Ltd. Robert Bartling, S, PS Ritter Technology LLC Robert Beach, MHM Terex Utilities, Inc. Daniel Belford, S, PS Courtney Benson, PS Parker Hannifin Corporation 38

July/August 2011

Cameron Blevins, IHM The Boeing Company Gary Borgman, CC Pirtek Space Coast Dustin Buckingham, HS The Robbins Company David Buechler, MHM Terex Utilities, Inc. Carman Bunes, MHT Princess Auto Ltd. John Burke, PS Parker Hannifin Corporation David Burlage, MHM Ameren Corporation George Campbell, IHM The Boeing Company Kristen Caronia, S, PS Parker Hannifin Corporation

Chuck Evans, PS Exotic Automation & Supply

Jacob Corder, S, PS

Bryan Disher, MHM

Adam Cramer, MHT Altec Industries, Inc.

Brian Doles, MHM Entergy Corporation

Phil Cyre, MHM Terex Utilities, Inc.

Richard Dotson, HS Mining Equipment Ltd.

Vincent Dahl, MHM Western Hydrostatics, Inc.

Paul Doyle, PS Parker Hannifin Corporation

Christopher Dalton, HS

Steve Dunn, MM, PM Western Hydrostatics, Inc.

Chris Fiedler, MHM Terex Utilities, Inc.

Dan Dupuis, MHT Princess Auto Ltd.

Brandon Fralick, S, PS Parker Hannifin Corporation

Harold Dean, Jr., MT, PT C.W.C.C./DCE Curt Deetz, S, HS Kaman Industrial Technologies

Erik Ebanks, HS Dylan Ekstrom, MHM Terex Utilities, Inc.

Michael Dello Russo, CC Pirtek Avon

Chuck Elliott, MHM Altec Industries, Inc.

Justin Denison, HS

James Carrier, PS

Christopher Denman, PS Skarda Equipment Co.

Alex Chernin, S, PS Unitech LTD

Blake Despain, ECS Spencer Fluid Power

Matthew Clancey, MHT Princess Auto Ltd.

Anne Dirmeyer, CC B & B Fluid Power

Ryan Ellis, MHM Entergy Corporation James Embury, MHT Princess Auto Ltd. Ivan Engleson, HS Alexandria Technical & Community College

Neil Evely, IHT Tim Feekes, MHM Terex Utilities, Inc. Frank Fetty, MHM Terex Utilities, Inc.

Ryan Francisco, MM, IHM Western Hydrostatics, Inc. Cameron Frankart, PT Collin Franzky, MHM Terex Utilities, Inc. Ray Fuller, PS Parker Hannifin Corporation John Gabbert, MHM Entergy Corporation

William Gable, MHM Altec Industries, Inc. Dustin Gall, MHM Ameren Corporation Carlos Garcia, PS Parker Hannifin Corporation Julian Gardner, S, HS, PS Thomas Geoca, CC South Coast Hydraulics Art Glass, HS Robbins Larry Gomez, S, PS Parker Hannifin Corporation Jeff Gonsman, MHM Terex Utilities, Inc. Kevin Graham, HS Caterpillar Tunneling Canada Corporation Joshua Green, PS Parker Hannifin Corporation Lifeng Guan, HS Caterpillar Tunneling Canada Corporation

www.fluidpowerjournal.com | www.ifps.org

International Fluid Power Society | IFPS

Associationnews

IFPS Newly Certified professionals Luther Halvorson, S, HS Hennepin Technical College Michael Hanley, IHM Electro Hydraulic Machinery Co. Inc. Darryl Hartman, MHM Terex Utilities, Inc. Jock Hertz, MHM Entergy Corporation Brian Hinkley, IHM The Boeing Company Matt Hopken, PS Skarda Equipment Co. Phillip Hopkin, IHT Catey Controls Michael Ryan Horton, HS Oklahoma State University

Larry Jordan, MHM Ameren Corporation

Darryl Metzler, HS Mico, Inc.

Jerry Phillips, MHM Entergy Corporation

Corey Specht, MHM Altec Industries, Inc.

Stephen Tutt, MHM Terex Utilities, Inc.

Keith Kapaun, CC Pirtek-Midway

Tom Meyer, MHM Progress Energy

Jon Pledger, MHM Entergy Corporation

Jesse Steinke, HS Oshkosh Defense

Aleksandr Karpich, S, HS

Joe Miele, MHM Terex Utilities, Inc.

Yonyalu Polinske, S, PS

Elliot Strain, MHM Terex Utilities, Inc.

Lawrence Van Der Wyngaard, MHT Princess Auto Ltd.

Kenneth Karshner, HS Western Hydrostatics, Inc.

Patrick Mohr, HS Alfred State College

Daniel Kemper, MHM Ameren Corporation

James Pratt, MHM Altec Industries, Inc.

Wilford Montenegro, MHT Princess Auto Ltd.

Lonnie Kleinsasser, MHM Terex Utilities, Inc.

Zachery Moser, HS

Brian Koessler, HS

Matthew Neuberger, HS Minnesota West Comm. & Technical College

John Korzyp, HS Motion Industries, Inc. Kenneth Kratz, HS C.W.C.C./DCE

Kevin Murphy, HS

Joshua Nicolen, PT

Chung Lee, PS

Mark Jensen, MHM Terex Utilities, Inc.

Jacob Malm, PS

George Oliver, MM, IHM

Eli Johnson, MHM Terex Utilities, Inc.

Michael Marsigliano, HS Alfred State College

James Oliver, PS Parker Hannifin Corporation

Nicholas Johnson, S, HS

Steven Mauch, HS

Tim Jones, PS Parker Hannifin Corporation

Brian McKenzie, MMH, MHT The Boeing Company

Jason Palmer, S, P S Comatrol

Andrew Long, S, HS

Dave Odle, HS Alfred State College

Bert Taylor, MHM Ameren Corporation

Nick Voth, MHT Princess Auto Ltd.

Dale Robertson, MHM Altec Industries, Inc.

Joshua Thacker, MHM Ameren Corporation

Jason Washington, IHM Hydraquip Corporation

Nick Rodriguez, S, PS SunSource

Shawn Thomas, PM C.W.C.C./DCE

Aaron Sahm, HS UNLV

Mark Thompson, S, PS

Lori Wessels, S, PS Parker Hannifin Corporation

Travis Schneider, PS Parker Hannifin Corporation Allen Scott, MHM Terex Utilities, Inc. Justin Sergeant, MHM Tyson Skinner, IHM Pennecon Hydraulic Systems, Inc.

Laurie Pepin, S, HS

Bao Vo, S, PS

Kavah Rezaie, PS

Dan Sarsland, S, HS Hennepin Technical College

Daniel Nytes, S, HS

Robert Hydrick, HS Flow Dynamics and Automation

Eugene Preston, MHM Ameren Corporation

Dale Swauger, MHM Kissimmee Utility Authority

Xavier Vigneau, IHT Pennecon Hydraulic Systems, Inc.

Kyle Timmer, HS Minnesota West Comm. & Technical College John Tinker, HS Cleveland Brothers Equipment Company Chris Treadwell, HS Ace Hydraulic Sales & Service, Inc. Roberto Tsai, E Hydraulic Controls, Inc Roy Turpin, ECS C.W.C.C./DCE

Kevin Whitten, MHM Altec Industries, Inc. Jonathan Wilder, HS Motion Industries, Inc. Colton Worm, S, HS Valintine Yarmolich, S Ryan Youngers, HS Alfred State College Stephen Zachman, S, PS Tomas Zeljko, S, PS Dynamic Fluid Power Brian Zintel, HS Alfred State College

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It’s our turn!

Circle 442 www.ifps.org | www.fluidpowerjournal.com

july/august 2011

Associationnews

IFPS | International Fluid Power Society

IFPS 2011 Annual Meeting

lease join us September 14-17, 2011 as we hold the IFPS 2011 Annual Meeting at the Hilton Lisle/Naperville, Lisle, Illinois. This is a great way to network with professionals in the fluid power and motion control industry. In addition to committee and board meetings, a Technical Workshop, “Fluid Characteristics: Systemic Contamination Control” will be held on Saturday, September 17, 2011. Participation in this workshop contributes towards re-accreditation requirements. An optional tour is also planned. Registration Fees Registration must be received by August 23, 2011 (after August 23, 2011, a $25 late fee will be applied.) • Delegate: $200.00 (includes reception, business meetings, and annual dinner) • Spouse: $150.00 (includes reception and annual dinner) • Technical Workshop: $125.00 (includes lunch) Hotel Reservations A discount hotel rate of $110.00 + tax /night has been secured for all IFPS members attending the meeting. In order to take advantage of the discounted rate, hotel reservations must be made by August 23, 2011 and can be made by calling the Hilton Lisle/ Naperville (be sure to mention IFPS to secure the group discount.) Reservations can be made by calling 630-505-0900. Technical Workshop ”Fluid Characteristics: Systemic Contamination Control” Presented by: Rodney Erickson, CFPI, Eaton Corporation Saturday, September 17, 2011 8:00 am – 4:00 pm (lunch included) Registration: $125.00 Fluid Characteristics • Purposes of hydraulic fluid • Properties of hydraulic fluid • Hydraulic fluid types • Hydraulic fluid failures • Critical clearances in components • Fluid sampling methods • Fluid testing methods Filters • Micron values • Filter ratings • Nominal • Absolute • Beta ratios • Media construction and breakdown • Delta P indicators • Filter selection Registration will be available beginning July 1st.

July/August 2011

Meeting Schedule Wednesday

8:00 AM – 9:00 AM

Strategic Planning Meeting

14-Sep

9:00 AM – 12:00 PM

Certification Committee Meeting

12:00 PM – 01:00 PM

Lunch (on own)

01:00 PM – 02:00 PM

Certification Committee Meeting (cont)

02:00 PM – 04:30 PM

Education Committee Meeting

06:00 PM – 07:30 PM

Welcome Reception

Thursday

8:00 AM – 10:00 AM

Marketing Committee Meeting

15-Sep

10:00 AM – 12:00 PM

FPEF Meeting

12:00 PM – 01:30 PM

Lunch

01:30 PM – 03:00 PM

Membership Committee Meeting

03:00 PM – 05:00 PM

Finance Committee Meeting

06:30 PM – 09:00 PM

Dinner

Friday

8:00 AM – 11:00 AM

Board of Directors Meeting

16-Sep

11:00 AM – 12:00 PM

Strategic Planning Follow Up

01:00 PM

Optional Tour

8:00 AM – 04:00 PM

Technical Workshop

Saturday 17-Sep

IFPS Electronic Controls Specialists Pre-Test Questions Developed

he IFPS Electronic Controls Specialist (CFPECS) test was released in 2010. It is a comprehensive test that is designed to review and test understanding, specification, and application of the full breadth of electronics used in the fluid power industry from simple sensors and limits to HMIs, controllers, and networks. It includes a brief review of applicable pneumatic and hydraulic principles, as well as in-depth examples of the electronics for both mobile and industrial fluid power equipment. In a continuing effort to prepare individuals for a successful approach to the three (3) hour written Electronic Controls Specialist test, two (2) sets of 50

question pre-tests for the IFPS Electronic Controls Specialist certification have been developed. IFPS Electronic Controls Specialist pre-test questions can be found in the Certification section of the IFPS Web site, www.ifps.org. The International Fluid Power Society is the only organization that provides comprehensive technical certification offerings for all professionals in the fluid power and motion control industry. IFPS certification tests provide an objective, third-party assessment of an individual’s skill level and are recognized industrywide. Individuals who successfully master a level of competency are issued a credential signifying an elevated status in the workforce.

www.fluidpowerjournal.com | www.ifps.org

IFPS Events Visit www.ifps.org for registration information.

2011

“PneuDraw Version 2.5” Web Seminar - Thursday, August 18, 2011 IFPS Connector & Conductor (CC) Review with Job Performance Test 7/19/2011 - 7/20/2011 Eaton - USA – Maumee, OH 11/1/2011 - 11/2/2011 Eaton - USA – Maumee, OH AI Workshop Hennepin Technical College, Eden Prairie, MN August 1- 2, 2011- Instructor Training Workshop August 3, 2011 - Job Performance Training Workshop IFPS Mobile Hydraulic Mechanic (MHM) Review w/ Job Performance Test CFC Solar, Inc., Fairfield, OH July 18, 19 & 20, 2011 Review: 8:00 a.m. – 4:00 p.m. July 21, 2011 JP test 8:00 a.m. / written test 1:00 p.m.

Circle 444

IFPS Hydraulic Specialist (HS) Certification Review 8/16/2011 - 8/18/2011 Eaton-USA - Eden Prairie, MN 12/12/2011 - 12/14/2011 Eaton-USA – Maumee, OH “Load Sensing Valves in Mobile Hydraulic Systems” Web Seminar - Thursday, October 6, 2011 “Tips & Tricks for Test Taking” Web Seminar - Thursday, December 8, 2010 IFPS Annual Meeting - Chicago, IL September 14-17, 2011

2012

IFPS 2012 Spring Meeting February 29–March 3, 2012 • Tampa, FL IFPS 2012 Annual Meeting September 26–29, 2012 • Location TBD

2013

IFPS 2013 Spring Meeting February 27 - March 2, 2013 • Location TBD IFPS 2013 Annual Meeting September 25 - 28, 2013 • Location TBD

Circle 423 www.ifps.org | www.fluidpowerjournal.com

july/august 2011

Associationnews

IFPS | International Fluid Power Society

IFPS Certification Testing Locations Individuals wishing to take any IFPS written certification tests are able to select from approximately 325 convenient locations across the United States and Canada. The IFPS is able to offer these locations through its affiliation with The Consortium of College Testing Centers (CCTC) provided by National College Testing Association (NCTA). To register for an IFPS written certification test: 1. Fill out an IFPS Certification Test Application including your desired location by visiting www.ifps.org. 2. Submit your application with payment to IFPS Headquarters. 3. Upon receipt of your application, you will be e-mailed instructions. Testing dates for any locations listed below are as follows:  May 2011

 June 2011

Tuesday, 5/3 Thursday, 5/19

Tuesday, 6/7 Thursday, 6/16

 July 2011 Tuesday, 7/5 Thursday, 7/21

 August 2011 Tuesday, 8/2 Thursday, 8/18

 September 2011 Tuesday, 9/6 Thursday, 9/15

 November 2011 Tuesday, 11/1 Thursday, 11/17

 October 2011 Tuesday, 10/4 Thursday, 10/20

 December 2011 Tuesday, 12/6 Thursday, 12/15

If you have any questions, please call IFPS Headquarters at 800-308-6005 or e-mail Connie Graham at cgraham@ifps.org.

ALASKA

University of Alaska Anchorage Anchorage, AK

ALABAMA

Alabama A&M University Normal, AL

Irvine Valley College Irvine, CA

University of AL in Huntsville Huntsville, AL University of Alabama at Birmingham Birmingham, AL

Florida Atlantic University Boca Raton, FL

National Test Center San Diego, CA

Florida Gulf Coast University Ft. Myers, FL

National University San Diego, CA Santa Rosa Junior College Santa Rosa, CA

ARKANSAS

Northwest Arkansas Community College | Bentonville, AR

ARIZONA

Arizona Western College Yuma, AZ Coconino Community College Flagstaff, AZ Eastern Arizona College Thatcher, AZ Glendale Community College Glendale, AZ Mesa Community College Mesa, AZ Northern Arizona University Flagstaff, AZ Paradise Valley Community College Phoenix, AZ Pima Community College Tucson, AZ Rio Salado College Tempe, AZ

Skyline College San Bruno, CA The Taft University System Santa Ana, CA UC San Diego Extension San Diego, CA University of California Irvine, CA Yuba Community College Marysville, CA

COLORADO

Community College of Aurora Aurora, CO

Community College of Denver Denver, CO Fort Lewis College Durango, CO Front Range Community College Larimer Campus | Ft. Collins, CO Pikes Peak Community College Colorado Springs, CO Pueblo Community College Pueblo, CO University of Colorado at Boulder Boulder, CO

CALIFORNIA

Allan Hancock College Santa Maria, CA

University of Northern Colorado Greeley, CO

CONNECTICUT

California Polytechnic State University San Luis Obispo, CA

Yale University | New Haven, CT

California State University, Fresno Fresno, CA

Delaware State University Dover, DE

Chapman University Orange, CA

Delaware Technical and Community College | Georgetown, DE

Foothill College Los Altos Hills, CA

July/August 2011

FLORIDA

Brevard Community College Cocoa, FL Daytona State College Daytona Beach, FL

La Sierra University Riverside, CA

Jacksonville State University Jacksonville, AL

Arizona State University Tempe, AZ

Fullerton Community College Fullerton, CA

DELAWARE

University of Delaware Newark, DE

Florida Memorial University Miami Gardens, FL Florida Southern College Lakeland, FL

University of Illinois at Urbana Champaign, IL

University of West Georgia Carrollton, GA

Waubonsee Community College Grove, IL

Valdosta State University Valdosta, GA

HAWAII

BYU-Hawaii Laie, HI

IOWA

Hawkeye Community College Waterloo, IA

Indian River State College Fort Pierce, FL Miami Dade College Miami, FL

Western Iowa Community College Sioux City, IA

IDAHO

Brigham Young University Rexburg, ID

Polk State College Winter Haven, FL

College of Southern Idaho Twin Falls, ID

Santa Fe Community College Gainesville, FL University of Florida Gainesville, FL

Eastern Idaho Technical College Idaho Falls, ID Lewis-Clark State College Lewiston, ID

University of South Florida Tampa, FL Valencia Community College Orlando, FL

GEORGIA

Clayton State University Morrow, GA Columbus State University Columbus, GA Columbus Technical College Columbus, GA Darton College Albany, GA Georgia Gwinnett College Lawrenceville, GA

Ivy Tech Community College/ Bloomington | Bloomington, IN Ivy Tech Community College/ Columbus | Columbus, IN

Ivy Tech Community College/ Indianapolis | Indianapolis, IN Ivy Tech Community College/ Kokomo Kokomo, IN Ivy Tech Community College/ Lafayette | Lafayette, IN Ivy Tech Community College/ Lawrenceburg | Lawrenceburg, IN Ivy Tech Community College/ Madison Madison, IN Ivy Tech Community College/ Muncie Muncie, IN

University of Idaho Moscow, ID College of DuPage Glen Ellyn, IL

INDIANA

Ivy Tech Community College/Gary Gary, IN

Wartburg College Waverly, IA

Boise State University Boise, ID

Open Campus Florida Community College at Jacksonville, FL

Indiana University Indianapolis, IN

Ivy Tech Community College/ Evansville | Evansville, IN

University of Iowa Iowa City, IA

Hillsborough Community College Plant City, FL

Albany State University Albany, GA

University of Georgia Athens, GA

ILLINOIS

Ivy Tech Community College/ Richmond | Richmond, IN Ivy Tech Community College/ Sellersburg | Sellersburg, IN

College of Lake County Grayslake, IL

Ivy Tech Community College/ South Bend | South Bend, IN

Illinois State University Normal, IL

Ivy Tech Community College Terre Haute, IN

John A. Logan Community College Carterville, IL

Purdue University West Lafayette, IN

Lincoln Land Community College Springfield, IL Northern Illinois University De Kalb, IL

KANSAS

Johnson County Community College Overland Park, KS Kansas State University Manhattan, KS

Parkland College Champaign, IL

Georgia Southern University Statesboro, GA

Richland Community College Decatur, IL

Georgia State University Atlanta, GA

Rock Valley College Rockford, IL

University of Kansas Lawrence, KS Wichita State University Wichita, KS

www.fluidpowerjournal.com | www.ifps.org

Associationnews

International Fluid Power Society | IFPS

University of Louisville Louisville, KY

KENTUCKY

Western Kentucky University Bowling Green, KY

LOUISIANA

Bossier Parish Community College Bossier City, LA

University of Minnesota - Twin Cities Minneapolis, MN University of Minnesota Morris, MN

MISSOURI

Avila University Kansas City, MO

University of Louisiana at Monroe Monroe, LA

Metropolitan Community College-Penn Valley Kansas City, MO

Nicholls State University, Thibodaux, LA

Missouri Western State University St.Joseph, MO

University of New Orleans New Orleans, LA

Southeast Missouri State University Cape Girardeau, MO

MARYLAND

Anne Arundel Community College Arnold, MD

St. Charles Community College Cottleville, MO

Carroll Community College Westminster, MD

State Fair Community College Sedalia, MO Three Rivers Community College Poplar Bluff, MO

Chesapeake College Wye Mills, MD College of Southern Maryland La Plata, MD

University of Central Missouri Warrensburg, MO

Frederick Community College Frederick, MD

Webster University St. Louis, MO

Harford Community College Bel Air, MD Hagerstown Community College Hagerstown, MD Howard Community College Columbia, MD University of Maryland College Park, MD

MASSACHUSETTS

North Shore Community College Danvers, MA University of Massachusetts Boston, MA

MICHIGAN

Baker College Online Flint, MI

MISSISSIPPI

University of Mississippi University, MS

MONTANA

Montana State University Bozeman, MT

The University of Montana Missoula, MT

NORTH CAROLINA

Kalamazoo Valley Community College Kalamazoo, MI

North Carolina Central University Durham, NC

Schoolcraft College Livonia, MI

Washtenaw Community College Ann Arbor, MI

MINNESOTA

Minnesota State University, Mankato Mankato, MN

College of Southern Nevada Charleston Campus Las Vegas, NV

The University of North Carolina Wilmington, NC

NORTH DAKOTA

Bismarck State College Bismarck, ND

NEBRASKA

NEW JERSEY

Brookdale Community College Lincroft, NJ Gloucester County College Sewell, NJ Mercer County Community College West Windsor, NJ

www.ifps.org | www.fluidpowerjournal.com

Harrisburg Area Community College-Lancaster Campus Lancaster, PA

College of Southern Nevada Cheyenne Campus North Las Vegas, NV

SOUTH CAROLINA

College of Southern Nevada Green Valley Campus Henderson, NV

Coastal Carolina University Conway, SC

College of Southern Nevada Henderson Campus, NV

Horry-Georgetown Technical College Conway, SC

NEW YORK

Brooklyn College - CUNY Brooklyn, NY

Rochester Institute of Technology Rochester, NY Central Ohio Tech College OSU-Newark | Newark, OH

OHIO

Midlands Technical College Columbia, SC Orangeburg Calhoun Technical College Orangeburg, SC Piedmont Technical College Greenwood, SC

Rhodes State College Lima, OH

Technical College of the Lowcountry Beaufort, SC

TENNESSEE

University of Akron Akron, OH

Middle Tennessee State University Murfreesboro, TN

Oklahoma State University Stillwater, OK Oklahoma State University-Tulsa Tulsa, OK

University of Oklahoma Norman, OK

Southern Adventist University Collegedale, TN Tennessee State University Nashville, TN

OREGON

Central Oregon Community College Bend, OR

Clackamas Community College Oregon City, OR Mt. Hood Community College Gresham, OR Portland Community College Rock Creek Portland, OR

Walters State Community College Morristown, TN

TEXAS

Austin Community College Austin, TX Collin Community College - Spring Creek Campus | Plano, TX

University of Houston Houston, TX University of Texas Brownsville Brownsville, TX University of Texas at Arlington Arlington, TX University of Texas El Paso El Paso, TX Victoria College Victoria, TX

Brigham Young University Provo, UT

UTAH

Weber State University Ogden, UT Old Dominion University Norfolk, VA

VIRGINIA

WASHINGTON

Central Washington University Ellensburg, WA

Western Washington University Bellingham, WA

WISCONSIN

Lakeshore Technical College Cleveland, WI

Marian University of Fond du Lac Fond du Lac, WI University of Wisconsin Oshkosh Oshkosh, WI University of Wisconsin-Milwaukee Milwaukee, WI

El Paso Community College El Paso, TX

UW-Green Bay Green Bay, WI

Grayson County College Denison, TX Lamar Institute of Technology Beaumont, TX

RCC-SOU Higher Education Center Medford, OR

Lamar University Beaumont, TX

University of Oregon Eugene, OR

Tyler Jr. College Tyler, TX

Eastfield College Mesquite, TX

Portland State University Portland, OR

Southwestern Oregon Community College | Coos Bay, OR

Texas Tech University Lubbock, TX

Olympic College Bremerton, WA

The University of Memphis Memphis, TN

Abilene Christian University Abilene, TX

Texas A&M University-Commerce Commerce, TX

Utah Valley State College Orem, UT

East Tennessee State University Johnson City, TN

OKLAHOMA

Texas A&M University College Station, TX

Salt Lake Community College Salt Lake City, UT

The University of Toledo Toledo, OH

Northern Oklahoma College Tonkawa, OK

Texas A&M International University Laredo, TX

Davis Applied Technology College Kaysville, UT

York Technical College Rock Hill, SC

The Ohio State University Columbus, OH

Southern Methodist University Dallas, TX

Weatherford College Weatherford, TX

Spartanburg Community College Spartanburg, SC

Trident Technical College Charleston, SC

North Dakota State University Fargo, NC

Bellevue University Bellevue, NE

Harrisburg Area Community College York Campus | York, PA

University of Central Oklahoma Edmond, OK

Southeast Community College Lincoln, NE

Southwestern Michigan College Dowagiac, MI

NEVADA

East Carolina University Greenville, NC

Mount Olive College Mount Olive, NC

Michigan State University East Lansing, MI

Harrisburg Area Community College Harrisburg, PA

Franklin University Columbus, OH

Henry Ford Community College Dearborn, MI

Macomb Community College Warren, MI

San Juan College Farmington, NM

Mississippi State University Mississippi State, MS

Ferris State University Big Rapids, MI

Lansing Community College Lansing, MI

HACC Gettysburg Campus Gettysburg, PA

Columbus State Community College Columbus, OH

Guilford Technical Community College Jamestown, NC

Lake Superior State University Sault Ste. Marie, MI

NEW MEXICO

PENNSYLVANIA

Bucks County Community College Newtown, PA

Eastern New Mexico University Portales, NM

Holmes Community College Goodman Campus Goodman, MS

Fayetteville State University Fayetteville, NC

Delta College University Center, MI

Raritan Valley Community College Somerville, NJ

University of Wyoming Laramie, WY Lethbridge College Lethbridge, AB Canada

WYOMING

CANADA

Midwestern State University Wichita Falls, TX

Saskatchewan Institute of Applied Science and Technology Saskatchewan, Canada

Sam Houston State University Huntsville, TX

Thompson Rivers University Kamloops, BC Canada

july/august 2011

Associationnews

FPDA | Motion & Control Network

FPDA and ISD WILL “TAKE CHARGE OF CHANGE” AT 2ND JOINT INDUSTRY SUMMIT SEPTEMBER 6-9, 2011 • THE FAIRMONT SCOTTSDALE PRINCESS, SCOTTSDALE, ARIZONA

Developed for fluid power, motion control, automation, and sealing professionals, the FPDA/ISD Joint Industry Summit will bring together members of the FPDA Motion & Control Network and International Sealing Distribution Association who will learn to “take charge of change” September 6-9 at the Fairmont Scottsdale Princess in Scottsdale, Ariz. The industry has certainly seen highs and lows, but the past few years have proven that those who survive and thrive embrace and implement change rapidly and efficiently. The 2011 FPDA-ISD Joint Industry Summit will focus on taking charge of change with a program built to give attendees proven tips for change that provides a greater path to profits and efficient operations. Learn about what’s happening in purchasing and how it relates to your sales efforts; explore the shifts in workplace demographics and learn what you can do to prepare for the emerging workforce; delve into selling solutions and how to effectively measure value; and in the latest industry news and trends while networking with industry colleagues.

The opening session, “Managing the Forces of Change,” will focus on the changing Industrial markets. More sourcing organizations than ever before are looking for suppliers that go beyond just providing product. They want suppliers that provide innovative solutions for meeting their organizational goals and who help create a true competitive advantage. Tim Underhill of Underhill & Associates will look at research from both sides of the supply chain: purchasing and sales. The purpose is to better understand the direction in which the supply chain is headed in order to gain insights into how you can position your organization to take advantage of these changes. Back by popular demand, the University of Industrial Distribution-in-a-Day will feature four sessions: Creating a Competitive Distinction and Measuring and Reporting Savings featuring Tim Underhill and Preparing for 2020: The Manager's Guide to Dealing with the New Workforce and Business Innovation: Using Creativity and Change to Improve Business Performance by Kathy Newton, Ph.D., Professor of Industrial Distribution, Purdue University.

A unique program awaits delegates at the closing session. “Face Reading” is a tool that gives you an immediate advantage in every face-to-face interaction you have, and it works with every person on the planet. Mac Fulfer, an attorney who specializes in face reading, will help attendees understand how face reading works, witness a demonstration, and then learn how to begin reading faces. Participants will leave with a tool that will change the way they look at every person they meet. In addition to this in-depth program, a supplier showcase reception will allow manufacturers to spotlight products and services in a relaxed, casual atmosphere. A wide variety of networking activities have been designed to create multiple opportunities to interact with marketing partners. To learn more about this meeting, visit the FPDA Web site at www.fpda.org. FPDA is comprised of nearly 250 wholesale distributors and manufacturers of fluid power and motion technology products, as well as product and service vendors to the fluid power distribution services industry. For more information on FPDA, its members and activities, please visit www.fpda.org.

T UI RC ES CI V 5 VAL m D0 K fro 3- AC ip ock D0 ST Sh st Directional control SolenoiD ValVeS

D03..D05..D08..MoDularS

Thank you to the ESA 2011 Convention Sponsors Aggressive Hydraulics, Inc., Blaine, MN Aztec Machine & Repair, Inc., Bloomfield, NM Machinery Service and Design, Pewaukee, WI Hercules Sealing Products, Clearwater, FL Allegheny York Co., Manchester, PA Garrod Hydraulics, Inc., York, PA Team Tube LLC, Chicago Heights, IL

• QualitY • Price • noW! Power Valve U.S.A. Houston, Texas www.powervalveusa.com service@powervalveusa.com 888-862-1064 Tai Huei Hydraulic Co., Ltd. ...machine tool quality from Taiwan Circle 445

July/August 2011

www.fluidpowerjournal.com | www.ifps.org

National Fluid Power Association | NFPA

Associationnews

NFPA’s 2010 Industry and Economic Outlook Conference August 15 - 17, 2011 • Renaissance Schaumburg Hotel and Conference Center, Schaumberg, Illinois

PUMPLINX Designing Better Pumps

Join NFPA at the intersection of marketing and strategy for the highly-acclaimed Industry and Economic Outlook Conference, August 15-17, 2011, at the Renaissance Schaumburg Hotel and Conference Center, Schaumberg, Ill. This event offers hard data and expert analysis on tomorrow's economic environment – augmented this year with an opportunity to interact with engineering students. A conference like no other, this year's Industry and Economic Outlook Conference will offer critical insight into economics, market forecasts, workforce development, and unparalleled networking opportunities. Conference highlights include Economics Global Economics – An American Perspective, Alan Beaulieu, Institute for Trend Research (ITR) Global Economics – A European Perspective, John Walker, Oxford Economics NEW Macro-Economic Speakers Forum, Alan Beaulieu, Institute for Trend Research (ITR); Jim Meil, Eaton Corporation; and John Walker, Oxford Economics Market Forecasts Construction Machinery Forecast Agriculture Machinery Forecast Heavy Truck Market Forecast Industrial Markets Overview Material Handling & Metalworking Machinery Forecast Oil & Gas Machinery Market Fluid Power Customer Markets Overview - Eli Lustgarten, ESL Consultants, Inc. Fluid Power Market Forecast - Jim Meil, Eaton Corporation Workforce Development Student Poster Presentations Workforce Development Showcase Networking 4th Annual NFPA Education and Technology Foundation Invitational Golf Tournament Power of Association Dinner "Supply Chain Strategies" Networking Breakfast – What one aspect of your supply chain management would you like to discuss with your peers?

PumpLinx is a unique 3D CFD simulation tool for the analysis of pumps, valves and hydraulic systems. PumpLinx provides flow visualization and engineering data as accurate as a full scale hardware test at a fraction of the time and cost. PumpLinx accurately predicts flow, pressure, torque, power and cavitation. PumpLinx is robust and straightforward to use.

Don’t Miss the economic event of 2011!

To learn more about the conference visit www.nfpa.com or call 414-778-3344.

4th Annual NFPA Foundation Invitational Golf Tournament NFPA’s Supplier Council is delighted to offer a fun way for members and non-members in the fluid power industry to help support NFPA’s Foundation. Scheduled for Monday afternoon, August 15 (just prior to the NFPA Industry and Economic Outlook Conference), the 4th Annual Foundation Invitational Golf Tournament will offer a relaxing afternoon for fluid power colleagues – emphasizing the “Invitational” nature of this event. All are invited--suppliers, distributors, and customers. Join NFPA at the Chevy Chase Country Club in Wheeling, Ill., to help support the Foundation’s programs. Chevy Chase is a beautiful and affordable course, challenging yet friendly enough to satisfy golfers of all levels AND allows NFPA to offer a very reasonable tournament price. For only $150.00 you will have a wonderful tournament experience. For more information go to www.nfpa.com or call 414-778-3344. www.ifps.org | www.fluidpowerjournal.com

For All Pump Types: Axial, Centrifugal, Mixed External Gear, Gerotor, Crescent, Axial Piston, Bent Axis, Vane, Ring, Side Channel, and Others

Contact Simerics at 256-489-1480 or visit www.simerics.com Circle 446 july/august 2011

In October 1991, at a meeting of the Buffett Group, Warren Buffett’s inner circle, Bill Gates was asked what he thought of Kodak as a company. Gates replied: “Kodak is toast.” As Buffett’s biographer explains, “Nobody else in the Buffett Group knew that digital technology would make film cameras toast. In 1991, even Kodak didn’t know that it was toast.”1 In January 2004, Kodak stopped making most film cameras for developed markets and in June 2009 ceased production of their famous Kodachrome film. Gates was indeed prescient in this. As Andy Grove, the founder of Intel is famous for saying, “Only the paranoid survive.” Perhaps Kodak wasn’t paranoid enough to see what was coming. It is in this context that those of us involved in the fluid power industry probably should be concerned about the threat posed by electromechanical alternatives in traditional, industrial fluid power applications. There are a lot of applications in which hydraulics and pneumatics have a monopoly on. But they’re not the ones we need to worry about. If it’s a dynamic, growth industry we want, then it’s the applications for which there is viable competition that must be defended. This is especially true when biases such as “getting rid of the oil” (and the leaks that usually go with it) and eliminating the need for in-house hydraulics expertise (which can be hard to find and retain) influence end-users’ buying decisions. That said, oil (and air) leaks, and finding and retaining relevant expertise do impact Life of Machine Ownership Cost (LOMOC). And it’s LOMOC that should be the definitive guide for the end user when choosing between competing motion control solutions. The main components of LOMOC are 1. Initial capital outlay, 2. Energy costs over the life of the machine, and 3. Reliability – the cost of keeping the machine up and running, and losses incurred when it isn’t. In industrial applications, fluid power has an inherent disadvantage with respect to energy costs (efficiency) and reliability—this is particularly the case with hydraulics. Let’s consider the efficiency issue first. In industrial applications where mains electricity is the energy source, both hydraulics and pneumatics have to pay a conversion penalty. This is best illustrated by comparing an electro-mechanical, linear actuator to a hydraulic cylinder. 46

July/August 2011

By Brendan Casey

Fluid Power’s Uncertain Future The block diagrams shown in Fig. 1 depict the components involved in the power transmission process from mains electricity in, to force/motion out, and their typical efficiencies. The efficiency values shown can vary, but the main point is there are more components required in the fluid power solution and therefore more losses. In the diagrams, the electro-mechanical actuator has a nominal efficiency of 80% and the hydraulic solution, 75%. But an electro-mechanical, linear actuator can have an efficiency of around 80% with a positional accuracy of within 5 microns. For a hydraulic cylinder to approach this level of positional accuracy, a closed-loop, electro-hydraulic control system is required—the efficiency of which is likely to be a lot lower than 75% and could even be less than 50%! So the electro-mechanical solution is simpler, more energy-efficient and in applications where the system’s operating parameters don’t exceed the current capabilities of linear actuators, you have to admit, it’s very appealing. And that’s without considering maintenance and reliability. There’s no oil leaks to worry about, no filters to change, no oil samples to take, and no blown hoses to replace. The reality is, compared with most electromechanical devices, even a simple hydraulic system is a lot more complex maintenance-wise and therefore

more difficult to effectively maintain. Furthermore, the achievement of optimal maintenance and reliability outcomes is all too often compromised at the outset through bad or cheap design. Oil quality, tank size, filtration, installed cooling capacity, conductor size, and connector type are just a few of the corners that are all too easy to cut at the design stage. And while the end-user’s initial capital outlay may be lower as a result, they will likely pay handsomely for this upfront discount over the life of the machine. Even a relatively well designed (from a maintenance and reliability perspective) hydraulic machine will suffer from reliability issues if left to its own devices over time. This means optimal maintenance and reliability outcomes require a certain level of knowledge (and intervention) on the part of the end user. Unfortunately, this knowledge is often lacking—not only on the part of the end user, but the equipment manufacturer as well. The result can be a hydraulic system that, perhaps quite rightly, is seen as unreliable, messy, and expensive to operate. When an end user has this type of experience, it’s not surprising that an aversion to hydraulics gets etched into their corporate memory. In this context, every fluid power system installed is an ambassador for the technology. If it turns out to be a lemon, it reflects badly on the entire industry, www.fluidpowerjournal.com | www.ifps.org

0.9

0.89

0.80

meet the competitive threat head on.

Force/motion out

Mains in Electric Motor

Reduction Gear & Screw

Electro-mechanical power transmission – linear actuator

Force/motion out 0.9

0.9

0.98

0.95

0.75 Force/motion out

Electric Motor

Hydraulic Pump

Valves & Conductors

Hydraulic Cylinder

Hydraulic power transmission - hydraulic cylinder

and lingering biases in the mind of the end-user can make a fluid power solution a harder or even impossible sell in the future. So as an industry, what are our options? There are two that come to mind: 1. Keep doing what we’re doing and ultimately be satisfied serving only those applications in which there is no viable alternative for hydraulic or pneumatic solutions. And concede this slice of the pie may become smaller over time. 2. Wake up and start designing and building fluid power systems for maximum efficiency (in so far as this is possible) AND reliability—in order to

Figure 1

If we choose the proactive option, #2, the first step is to understand and acknowledge fluid power’s weaknesses vis a vis competing technologies; that in many industrial applications we start behind the eight ball when it comes to energy efficiency, and hydraulic solutions in particular are inherently disadvantaged by their real (and per-

ceived) maintenance burden. The next step is education. Not only must fluid power designers know how to design systems for maximum efficiency; they must also know how to design them for maximum reliability. And it’s the latter that presents the greater challenge—on two fronts. Firstly, because the majority of fluid power education available today focuses on how it works (or how it’s supposed to work) rather than how and why it fails. And secondly, designing for maximum reliability and minimum, initial capital outlay are incongruent. A change in industry culture from designing to price, to designing for optimum reliability and therefore mini-

mum LOMOC, will be difficult, if not impossible, in a competitive marketplace driven by a race to the bottom mentality—unless the end user too becomes better educated and therefore more sophisticated in their equipment purchasing decisions. In other words, the end user must be educated to think in terms of LOMOC for this shift towards the design and manufacture of better performing, and therefore more competitive, fluid power systems to occur. If as an industry we choose to take up this challenge, it will be no cake walk, that’s for sure. Inaction though, by default, leaves open a “Kodak” scenario: it makes our industry increasingly vulnerable to tectonic shifts in technology.

Brendan Casey is the

About the

Author founder of HydraulicSupermarket.com and the author of Insider Secrets to Hydraulics, Preventing Hydraulic Failures, Hydraulics Made Easy and Advanced Hydraulic Control. A fluid power specialist with an MBA, he has more than 20 years experience in the design, maintenance and repair of mobile and industrial hydraulic equipment. Visit his Web site: www.HydraulicSupermarket.com

1 The Snowball: Warren Buffett and the Business of Life by Alice Schroeder, p. 524

1290 E. Waterford Ave. Milwaukee, WI 53235, Call Toll Free: 800-932-8378, Tel: 414-769-6400, Fax: 414-769-6591 sales@webster-inst.com • www.webster-inst.com

Pressure compensated flow controls - Gear pumps & motors - Diverter valves Custom designed solutions - Zero leak directional control valves up to 10,000 psi

Portable hydraulic diagnostic equipment - Hydrostatic transmission test equipment Flow meters, pressure & temperature sensors - Instrumentation for field service & production applications

Flow rates from 0.03 to 400 gpm at pressures up to 7000 psi Circle 447 www.ifps.org | www.fluidpowerjournal.com

july/august 2011

10,000 PSI Bladder Accumulator

summer LiterAture

Review Special Advertising Section

Swivel Fittings with Captured O-ring Seals

Accumulators, Inc.  Circle 450 Accumulators, Inc. continues to lead the industry with innovative products and customer oriented service. The new 10,000 psi bladder accumulator has the same proven design as our 3000 and 6000 psi series, but is able to meet the increased pressure demands of today’s Industrial Fluid Power and PetroChemical markets. Accumulators, Inc. 713-465-0202 E-mail: info@accumulators.com 1175 Brittmoore Road Houston, TX 77043 USA www.accumulators.com

Yuken’s “YF Pack”

Air Logic  Circle 451

ALA Industries, Ltd.  Circle 452

The Swivel Fittings alleviate the problem of tube alignment and rotation commonly found when using fixed barb fittings. The unique design, Patent # 4,496,204, allows for 360° rotation of the barb and incorporates captured double o-ring seals to prevent leakage. Black nylon or clear polypropylene fittings are offered. Four o-ring compounds are available: Buna-N, Ethylene Propylene, Silicone, and Viton.

Yuken’s “YF Pack” is a compact hydraulic power unit with a piston pump, electric motor, cooler and reservoir. Directly linked modules create a pipeless design eliminating oil leakage. The smaller size and lighter weight of the YF Pack make it easy to build into various machines. Additional plus: improved cooling capacity, reduced thermal radiation, dual voltage, and noise levels as low as 53dB.

Air Logic Tele: (800)558-5950 Email airlogic@air-logic.com

ALA Industries, Ltd. www.yuken-usa.com

2011 Catalog

Benchmark Check Valves

API Heat Transfer  Circle 453

Attica Hydraulic Exchange Corp.  Circle 454

We have a heritage of more than 130 years designing and delivering world-class heat transfer products for nearly every market. API Heat Transfer understands that performance is everything.

Attica is proud to introduce the Benchmark line of hydraulic check valves. These In-Line, Right Angle, and Manifold mounted valves are direct operated and allow free flow of fluid in one direction only. This is in line with Attica’s continued commitment to serve customers with high quality products from stock that provides the highest value available.

API Heat Transfer 2777 Walden Avenue Buffalo, NY 14225 716-684-6700 www.apiheattransfer.com

YF Pack

1-800-422-4279 sales@ahx1.com • www.ahx1.com 48

July/August 2011

www.fluidpowerjournal.com | www.ifps.org

Special Advertising Section | Summer Literature Review

NEW Clippard Pneumatic Control Devices Catalog

Industrial Control Solutions

Clippard Instrument Laboratory, Inc.  Circle 455

Cyber-Tech, Inc.  Circle 456

Clippard, a manufacturer of the most complete line of miniature pneumatic products, offers a 356-page full product line catalog with technical information, product applications, and more. It includes features, specifications, photographs, and technical drawings for over 5,000 standard products. It's your complete source for miniature fluid power products. Request your free copy today!

Cyber-Tech, Inc. designs and manufactures custom industrial grade control handles, control pendants, mechanical and proportional joysticks with a consistent reputation for being rugged and reliable, while delivering a level of customer service that is superior in the industry. Visit our website and give us a call so we can assist you in your control needs.

Clippard Instrument Laboratory, Inc. 7390 Colerain Avenue Cincinnati, OH 45239 877-245-6247 www.clippard.com/catalog-f

www.cyber-tech.net 1.800.621.8754

this is why we call ourselves dynamic

2011 Kit Catalog

Dynamic Fluid Components, Inc  Circle 457

Hercules Sealing Products  Circle 459

Dynamic Fluid Components is an ISO 9001:2008 quality certified company offering a full range of competitively priced hydraulic components supported by a full service test and repair facility. Please visit our web site at www.dynamicfc.com for complete technical details or call toll free on 1-800-988-1276 for immediate assistance.

The Hercules® 2011 Kit Catalog contains 1000 pages of hydraulic and pneumatic seal kit information for both in-plant and mobile applications. Complete cylinder repair kits are listed from over 100 different brands of equipment for construction, logging, refuse equipment, forklifts, cranes and dump bodies. Popular kits include Caterpillar®, John Deere, Komatsu, Volvo and many more. Online ordering is now available.

Dynamic Fluid Components, Inc PO Box 100 2810 Blue Ridge Blvd. West Union, S.C. 29696 1-800-988-1276 www.dynamicfc.com

Hercules Sealing Products Clearwater, Fl 866-885-4407; fax: 800-759-6391 www.HerculesUS.com

Product line overview catalog

Compressed Air Filtration

Hydraulics International, Inc.  Circle 460

La-Man Corporation  Circle 461

For over 35 years, Hydraulics International (HII) has been the world’s leading manufacturer of pneumatically driven, high pressure liquid pumps, gas boosters, air pressure amplifiers, valves, accessory equipment, turbine flow meters, and packaged systems. HII’s air driven liquid pumps offer the most comprehensive range of models in the industry whether measured by ultimate pressure, flow, or by fluid compatibility. Request a free copy today! DISTRIBUTOR ENQUIRIES WELCOME

LP500C

Air driven

liquid PumPs

contents ■ ■ ■ ■

Principle of Operation, Features, Why Use Air Driven Pumps ............2 Typical Applications.............................................................................3 Model Selection Table .........................................................................4 Type of Materials in Contact with Fluid, Liquid Compatibility and Operating Temperature Limits ......................................................5

■

Dimensional Data.............................................................................6, 7

■

Performance Curves ....................................................................7, 8, 9

■

Compressability of Water ....................................................................9

■

Standard Modifications .....................................................................10

■

Hydraulics International, Inc. - Overview .........................................11

■

Other HII Quality Products .................................................................12

Chatsworth, California, USA

For more information call 818-407-3400, visit www.hiigroup.com, or e-mail lturner@hiipumps.com www.ifps.org | www.fluidpowerjournal.com

Brochure offers a comprehensive overview of the company’s complete line of compressed air filtration products. Highlighted is the patented family of Extractor/Dryers. These two-stage, point of use filters remove contaminates to a 5-micron rating with flow ranges of 15 to 2,000 scfm. Additional products available include the SuperStar Membrane Dryer, .01 Micron Filter, Refrigerated Extractor/ Dryer, and much more. La-Man Corporation (800) 348-2463 www.laman.com july/august 2011

Summer Literature Review | Special Advertising Section

Hydraulic Flanges and Components

Multiple Modular Pumps

Main Manufacturing Products  Circle 462

Marzocchi Pumps USA Corp.  Circle 463

Catalog includes the popular styles of MAIN Manufacturing’s extensive offering of Hydraulic Flanges and Components – ready for immediate shipment. Dimensional drawings, part numbers, metric and weld specifications included. The “Quick Reference Guide” helps specify less popular items often stocked or quickly manufactured at our US plant.

A complete range of ALP and GHP modular elements. Displacement from 0.19 to 200 cc/rev, group 0.25, 0.5, 1, 2, 3, 4. Offering total connectivity for limitless possibilities. Marzocchi Pumps USA Corp carries a full line of gear pumps and motors. For additional product literature, please contact us at (800) 924-5404 or visit our website www.marzocchipumpsusa.com.

MAIN Manufacturing Products, Inc. Grand Blanc, MI (800) 521-7918; FAX: (810) 953-1385 E-mail: info@mainmfg.com Web: www. mainmfg.com/fpj

For more information, call us at 800-924-5404 or visit www.marzocchipumpsusa.com

Complete Line of Equipment Oil-Rite Corporation  Circle 465

an ISO 9001:2008 certified company

Model 295 Transmitter Ex-proof version available with ATEX, UL, cUL certification SPECIFICATIONS

ATEX certification has been to Max Machinery’s Output Signal 5 Vdcadded (TTL and CMOS compatible) Options availableHaz-Loc capabilities. Standard: Single phase square wave, 1 - 1000 pulses/revolution The Model EX295 transmitter now offers UL, cUL and ATEX ratings for flow Optional: Quadrature square wave, 1 - 500 pulses/revolution/ channel metering projects in explosion-proof rated environments. The Model EX295 Power Supply Requirements 5-26 Vdc @ 30ma is available with all of the standard output types: pulse, quadrature, Ambient Operational Range -40°C to 80°C, Single piece — Two piece to 110°C voltage or Liquid current and -40°C can toprovide bidirectional flow data. The Model Metered Temp Range 105°C, Standard model (based on 20° ambient) -40°C to 155°C, Two piece high temp model EX295 is available for all-40°C flow rates. to 225°C, Two piece ultra-high temp model Transmitter DIMENSIONS • www.maxmachinery.com  Circle 464 707-433-2662 1.93”

(49mm)

1.63”

(41.4mm)

2.26”

A NEW full color 104 page catalog is available on Oil-Rite’s Lubrication Equipment featuring PurgeX ® Centralized Lubrication Systems. Complete “turn key” systems are available for immediate delivery. Liquid or Grease delivery. Air or Electric Motor Operated. The catalog also features an entire line of level gauges, lubricators, valves, vent plugs and filters. Oil-Rite Corporation PO Box 1207 Manitowoc, WI 54221-1207 Telephone: (920) 682-6173 E-mail: sales@oilrite.com www.oilrite.com

(57mm)

2.26” (57mm)

2.27”

0.197”

(58mm)

(5mm)

1.813” (46mm)

Company Overview

3.38”

2.26”

(86mm)

Rotor Clip Company, Inc  Circle 466

(57mm)

2.52”

1.435” deep

2.048”

(64mm)

(36mm)

(52mm)

PumpLinx Version 2.6 Simerics

 Circle 467

1.63” (41.4mm)

Rotor Clip's company overview is the Housing of all Rotor Ex-proof perfectRemote firstTransmitter impression ClipTransmitter (High Temp Version) (Top View) has to offer, in a condensed and easily readable format. It briefly details the most important aspects of the main catalogue without going too heavily into engineering specifications. We recommend it as a reference guide to the leading manufacturer of retaining rings, hose clamps, and wave springs.

0.65” (17mm)

0.236” (6mm)

Rotor Clip Company, Inc. Toll Free: 1-800-557-6867 Fax: +1-732-469-7898 www.rotorclip.com

July/August 2011

Ex-proof Transmitter

www.fluidpowerjournal.com | www.ifps.org

Special Advertising Section | Summer Literature Review

Hydraulic Live Swivels Catalog

HOSE, TUBE & PIPE CLEANING & SEALING and AIR FILTRATION PRODUCTS

Super Swivels  Circle 468

Ultra Clean Technologies  Circle 469 Switch Your Swivel!

Super Swivels Phone: (763) 784-5531, Fax: (763) 784-7423, Website: www.superswivels.com

NEW Product Catalog features UCT’s HOSE, TUBE & PIPE CLEANING SYSTEMS and AIR FILTRATION PRODUCTS. Our Clean Easy products strip out internal contamination from hose/tube assemblies using a projectile and pneumatic launcher for superior results. Seal Easy features Clean Seal System to heat-shrink capsules onto hose/tube assembly ends. Clean Seal Flange products keep oil in/dirt out when changing hoses/tubes with flanged connections. Breathe Easy features KleanAire products that pre-filter engine intake air to remove contaminants before they enter the filter.

R-DDV® Servovalve Brochure

YOUR CYLINDER SOURCE

WOODWARD HRT  Circle 470

Yates Industries, Inc.  Circle 471

Available in sizes from 1/8" to 2-1/2", rated to 10,000 PSI, heat treated, superior quality alloy steel, chrome or stainless steel ball bearings, withstands heavy side loads, burnished (micro smooth) barrel bores, Viton®, Aflas®, or Teflon® encapsulated seals, zinc or nickel plated, available in 440 stainless steel, full flow - low pressure drop, rebuilding kits available.

Available In BSPP

Inline & 90° Hydraulic Live Swivels • Rated To 10,000 P.S.I. • Heat Treated • Superior Quality Alloy Steel • Rebuildable Ball Bearing Design

• Withstands Heavy Side Loads • 304 & 440 Stainless Steel • Full Flow — Low Pressure Drop • Custom Design & Sizes Available

Quality Products Made In The U.S.A., Patent No. 5547233 Super Swivels • 7917 Beech Street NE • Minneapolis, MN 55432-1762 Email: sales@superswivels.com • Fax: 763-784-7423

www.SuperSwivels.com

763-784-5531

SuperSwivels_FLPJ_3rd.indd 1

The Woodward HRT R-DDV® Servovalve is a proven, unique and rugged servovalve design. The single-stage, directdrive technology provides exceptional static and dynamic performance along with supreme reliability. This brochure provides technical information on the full range of products offered, covering rated flows from 0.12 gpm to 60. gpm and supply pressures up to 5000 psi.

12/3/2008 11:06:48 AM

Engineered Reliability And Precise Control

Hydraulic/Pneumatic R-DDV Servovalves ®

PRODUCT MANUAL

Inline and 90˚ hydraulic live swivels.

Clean Easy.

Seal Easy.

Breathe Easy.

Contamination Control Systems

Hose, Tube, Pipe Cleaning & Sealing • Air Filtration

www.ultracleantech.com

All Designs, All Sizes, One Result. Yates Cylinders – an ISO-9001:2008 company with facilities in Michigan and Alabama – is your top-quality supplier for all cylinder applications. Hydraulic, pneumatic, NFPA, millgrade, or custom engineering – you name it, Yates can handle it. Complete catalog available. We also maintain an unmatched repair program used by the biggest names in the American Industry. www.yatesind.com Yates Industries South, LLC. 3401-J Highway 20 Decatur, AL 35601 ph 256.351.8081 fax 256.351.8571

For additional information: Tel : (888) 659-4229 Email: indservo@woodward.com Web: www.r-ddv.com

Yates Industries, Inc. 23050 Industrial Dr. E. St. Clair Shores, MI 48080 ph 586.778.7680 fax 586.778.6565

Radial Piston Motors

Filtration, Manifolds, Valves, & Accessories

Young Powertech Inc.  Circle 472

Zinga Industries Inc.  Circle 473

Replacement for Staffa/Kawasaki, KYB, and Intermot Displacements from 100cc - 7000cc. Pressures to 4350 psi, Single and 2 speed, Tapered and straight keyed, internal and external splined Shafts, metric and SAE porting. Call or email for pricing and delivery.

Zinga Industries is a leading manufacturer of mobile hydraulic oil filters, tank accessories, and manifolds. From 5 PSI to 6000 PSI, tank top or spin-on, we have a filtration product to meet your needs. Hydraulic manifolds are custom designed for your specific application. Tank accessories are the best available, and standard equipment with major OEM’s. We are an ISO registered company, celebrating 35 years in the hydraulic filtration Industry (1976 -2011).

Young Powertech Inc. Garnet Valley PA Email: info@yptius.com www.yptius.com Phone: 610-558-0760

Zinga Industries, Inc. • 2400 Zinga Drive • Reedsburg, WI 53959 • U.S.A.

(608) 524-4200 www.zinga.com

www.zinga.com

www.ifps.org | www.fluidpowerjournal.com

july/august 2011

Calendarofevents 3-5

3-day Hydraulic Fittings, Tube, Pipe, Hose, and Leak Prevention Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

AUGUST

4-5

1-2

IFPS Accredited Instructor (AI) Instructor Training Workshop Eden Prairie, MN Hennepin Technical College Tel: 800-308-6005 www.ifps.org

1-2

2-day Intro to Industrial Fluid Power Concepts and Components Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

1-3

3-day Hydrostatic Closed Loop Systems for Engineers Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

1-5

2-4

Pump Controls Maumee, OH Eaton Hydraulics Group Tel: 800-413-8809 http://web.fluidpower.eaton.com

8-12

Circuit Design Maumee, OH Eaton Hydraulics Group Tel: 800-413-8809 http://web.fluidpower.eaton.com

3- or 5-Day Level 1 Mobile Electric Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

Short Course in Medical Instrumentation and Physiology Milwaukee, WI Milwaukee School of Engineering (MSOE) Tel: 414-277-7269 www.msoe.edu

10-12

3-Day Troubleshooting Industrial Hydraulic Schematics Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

Date!

July/August 2011

1-day Welding Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

Save the

15-19

3- or 5-Day Level 1 Industrial Hydraulics Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

Principles of Hydraulics BAVTS (PA) Bosch Rexroth Tel: 610-694-8407 www.boschrexroth-us.com

15-19

22-23

2-Day Introduction to Lubrication Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

3- or 5-Day Level 2 Pneumatics Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

Pump and Controls, Closed Loop BAVTS (PA) Bosch Rexroth Tel: 610-694-8407 www.boschrexroth-us.com

23-24

15-26

Industrial Hydraulics Maumee, OH Eaton Hydraulics Group Tel: 800-413-8809 http://web.fluidpower.eaton.com

Electrohydraulic Feedback Systems Elyria, OH Parker Hannifin Tel: 216-896-2495 www.parker.com/training

22-26

5-Day Troubleshooting Electrical Systems Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

IFPS Hydraulic Specialist (HS) Certification Review Eden Prairie, MN Eaton USA Tel: 800-308-6005 www.ifsp.org

“PneuDraw Version 2.5” Web Seminar Tel: 800-308-6005 www.ifps.org

22-26

15-19

8-12

Mobile Hydraulics Eden Prairie, MN Eaton Hydraulics Group Tel: 800-413-8809 http://web.fluidpower.eaton.com

1-day Rigging Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

8-12

Pump and Controls, Open Loop BAVTS (PA) Bosch Rexroth Tel: 610-694-8407 www.boschrexroth-us.com

IFPS Accredited Instructor (AI) Job Performance Training Workshop Eden Prairie, MN Hennepin Technical College www.ifps.org

2-day Pneumatic Troubleshooting Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

15-16

Control Strategies for Dynamic Systems: Analog Milwaukee, WI Milwaukee School of Engineering (MSOE) Tel: 414-277-7269 www.msoe.edu

Basic Hose Technology Maumee, OH Eaton Hydraulics Group Tel: 800-413-8809 http://web.fluidpower.eaton.com

24-26

3-Day Principles of Machining Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

29-30

16-19

2-Day Hydrostatic Closed Loop Systems Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

29-Sept 2

17-19

Control Strategies for Dynamic Systems: Digital and Mechatronics Milwaukee, WI Milwaukee School of Engineering (MSOE) Tel: 414-277-7269 www.msoe.edu

5-Day Electrical Maintenance, Schematics, and Troubleshooting including Motor and Motor Control Circuits Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

www.fluidpowerjournal.com | www.ifps.org

Classifieds CIL-MM12 FPJ_Layout 1 5/31/11 10:03 AM Page 1

HYDRAULIC FLANGES and COMPONENTS

Maximatic® Valves & FRLs

THE “SPECIAL” YOU WANT IS PROBABLY ON OUR SHELVES MAIN Mfg. Products, Inc. 800.521.7918 fax 810.953.1385 www.MAINMFG.com/fpj

Solenoid & Air Pilot Valves. Filters-Regulators-Lubricators. #10-32 through 1” NPT ports.

Hydraulic SyStemS engineer For over 45 years Wilson Company has been recognized as a leading innovative distributor of fluid power products. We have two HSE positions open in Texas. We prefer IFPS certified candidates with over 5 years of systems and sales experience. These new associates will help drive continued market share growth with our broad base of products, systems and services. We offer a full benefit package that includes a compensation plan commensurate with experience and performance. Email your resume to career@wilson-company.com.

877-245-6247

FPJclassified2011_Layout 1 11/29/10 3:56 PM Page

Surplus Inventory Wanted We pay top dollar for surplus inventory and are always looking for: Hydraulics Power Transmission Pneumatics Electric Motors Engines Wheels & Casters

SURPLUS CENTER

1015 West O Street, Lincoln, NE 68528 Contact Our Buyer Jeff Atkinson Phone 800-488-3407 Fax 877-474-5198 email jeff@surpluscenter.com www.surpluscenter.com Buying and Selling Surplus Since 1933 www.ifps.org | www.fluidpowerjournal.com

july/august 2011

Classifieds Advertiser Index

Fluid Power Executive Recruiters As veteran recruiters who focus in the Fluid Power Industry, we need outstanding professionals to fill opportunities in: -Engineering -Design -Manufacturing -Sales -Marketing

Paperless Fluid Power Journal's

Digital Edition! Sign up for this paperless format at www.fluidpowerjournal.com

Contact: Eric C. Bergsman, Sales/Marketing Dave Sevel, Engineering William Radke, Manufacturing/Operations Marvel Consultants, Inc. 28601 Chagrin Blvd., #210, Cleveland, Ohio 44122 www.marvelconsultants.com recruiters@marvelconsultants.com Tel: 216-292-2855, Fax: 216-292-7207

Serious About Surplus!

Seriously! We’ll Make You The Best Offer on:

• Hydraulic cylinders, valves, motors & more • PTO shafts, universal joints & gear boxes • Bearings of all kinds, roller chain, sprockets, tires, wheel assemblies, seats, engines, most anything related to lawn & garden and off road Larry Leggett 1-800-800-1810 Ext.3202 Fax: 1-800-800-1811 email: LLeggett@baileynet.com

Bailey Surplus Serious About Surplus

www.baileynet.com 54

July/August 2011

Company Page Circle Accumulators Inc...............................................20............ 431 Accumulators Inc...............................................48............ 450 Adaconn..............................................................24............ 487 Air Logic..............................................................23............ 483 Air Logic..............................................................48............ 451 ALA Industries Ltd..............................................11............ 443 ALA Industries Ltd..............................................48............ 452 Alfa-Laval............................................................23............ 482 API Heat Transfer................................................34............ 440 API Heat Transfer................................................48............ 453 Association Management Company...................30............ 439 Atos Spa...............................................................7............ 421 Attica Hydraulic Exchange Corp.PPL..................8-9............ 422 Attica Hydraulic Exchange Corp.PPL...................48............ 454 Clippard Instrument Lab Inc.............................. CIV............ 449 Clippard Instrument Lab Inc................................49............ 455 Cyber-Tech...........................................................37............ 441 Cyber-Tech...........................................................49............ 456 Delta ^Q Ltd......................................................11............ 424 Delta ^Q Ltd......................................................21............ 474 Dynamic Fluid Components................................17............ 429 Dynamic Fluid Components................................49............ 457 Faster Inc..............................................................3............ 419 Faster Inc............................................................21............ 477 Flange Lock.........................................................29............ 435 Flange Lock.........................................................21............ 475 Flaretite...............................................................30............ 436 Flaretite...............................................................27............ 498 Heinrichs USA LLC..............................................39............ 442 Hercules Sealing Products..................................49............ 459 Honor Pumps U.S.A............................................29............ 438 Honor Pumps U.S.A............................................22............ 481 Hydraulics International Inc.................................31............ 437 Hydraulics International Inc.................................49............ 460 Inserta.................................................................24............ 488 La-Man Corp.......................................................49............ 461 Lehigh Fluid Power.............................................13............ 426 Lehigh Fluid Power.............................................26............ 497 Main Manufacturing Products.............................21............ 476 Main Manufacturing Products.............................50............ 462 Marzocchi Pumps...............................................50............ 463 Marzocchi Pumps..............................................CIII............ 448 Max Machinery Inc..............................................41............ 423 Max Machinery Inc..............................................50............ 464 Midwest Instrument............................................41............ 444 Ogura Industrial Corp..........................................25............ 489 Ogura Industrial Corp..........................................25............ 490 OILMISER Technology........................................27............ 494 Oil-Rite Corp.......................................................50............ 465 Peninsular Cylinder Co. Inc.................................15............ 428 Peninsular Cylinder Co. Inc.................................24............ 492 Power Valve........................................................44............ 445 Power Valve........................................................22............ 480 Rosedale Products Inc........................................23............ 486 Rotor Clip Company............................................50............ 466 Safeway Hydraulics Inc.......................................23............ 484 Simerics..............................................................45............ 446 Simerics..............................................................26............ 493 Simerics..............................................................50............ 467 Sunfab North America.........................................17............ 430 Super Swivels.....................................................51............ 468 Thermal Transfer Products..................................20............ 432 Thermal Transfer Products..................................24............ 491 TR Engineering Inc.............................................27............ 434 Ultra Clean..........................................................23............ 485 Ultra Clean..........................................................51............ 469 Webster Instruments..........................................22............ 479 Webster Instruments..........................................47............ 447 Woodward HRT...................................................12............ 425 Woodward HRT...................................................51............ 470 World Wide Electric Corp....................................25............ 433 Yates Industries Inc...............................................1............ 418 Yates Industries Inc.............................................26............ 495 Yates Industries Inc.............................................51............ 471 Youli....................................................................13............ 427 Youli....................................................................22............ 478 Young Powertech..................................................6............ 420 Young Powertech................................................51............ 472 Zinga Industries Inc.............................................26............ 496 Zinga Industries Inc.............................................51............ 473 Zinga Industries Inc............................................ CII............ 417

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129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157

158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186

187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215

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332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360

361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 380 381 382 383 384 385 386 387 388 389

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448 449 450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 473 474 475 476

477 478 479 480 481 482 483 484 485 486 487 488 489 490 491 492 493 494 495 496 497 498 499 500 501 502 503 504 505

1. Do you specify, select, or influence the purchase of components & systems on new or existing machinery? 03  Yes 04  No If yes, in which technologies? (check all that apply) 05  Hydraulic 06  Pneumatic 07  Vacuum 08  Electronic Controls 09  None of these 10  Administration 11  Plant Operations 12  Engineering 13  Technical 14  Mechanical 15  Purchasing 16  Other

4. Number of employees at this location?

A  1-19

B  20-49

B  Material Handling Equipment C  Mining Machinery D  Packaging Machinery E  Plastic Machinery F  Presses & Foundry G  Railroad Machinery H  Road Construction/Maintenance Equipment I  Simulators & Test Equipment

C  50-99

D  100-249

J  Snow Vehicles, Ski Lifts K  Steel Plants & Rolling Mills L  Truck & Bus Industry M  Textile Machinery N  Woodworking Machines O  Other (specify) P  Fluid Power Industry

E  250-499

F  500-999

5. What is the primary business activity at this location? In the Fluid Power Industry: 56  Manufacturer 57  Distributor 58  Education Outside the Fluid Power Industry: 59  Original Equipment Manufacturer (OEM) 60  End User of Fluid Power Products 6. In which region does your company do business? (check all that apply) 61  East 62  Midwest 63  Southeast 64  Southwest

65  West

66  National

67  International

7. My Company should be advertising in or submit an article to the Fluid Power Journal. Please contact this person: Name: ___________________________________ Title: _________________________________ Phone: ______________________________ 8. I wish to receive a free subscription to Fluid Power Journal:

01  Yes

02  No

______________________________________________________________________________________________________________________ Signature Date 9. I would like more information on the following products: (Please check all that apply) 800  Accumulators 805  Filters 808  Hose & Tubing 801  Accessories 806  Gauges & Sensors 809  Hydraulic Fluids 802  Electronic Controls 807  Heat Exchangers, 810  Motors 803  Couplings & Fittings Heaters, Aftercoolers, 811  Pumps 804  Cylinders Dryers 812  Seals & Packing 10. I plan on purchasing the above products in the next: 68  0-3 months 69  3-6 months 70  6-9 months

71  12+ months

Please send Fluid Power Society Information (please check all that apply) 897  Membership 898  Certification 899  Training/Education

813  Vacuum 814  Valves 815  Software

G  1000+

www.fluidpowerjournal.com

3. Which of the following best describes your market focus? A  Aerospace I  Forestry B  Agricultural Machinery J  Furnaces C  Automotive K  Gas & Oilfield Machinery D  Civil Engineering L  Heavy Construction & Equipment E  Cranes M  Military Vehicles F  Drills & Drilling Equipment N  Construction & Utility Equipment G  Flame Cutting/Welding O  Machine Tools Equipment P  Government Related H  Food Machinery A  Marine & Offshore Equipment

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2. What is your primary job title? (check all that apply)

July/August 2011 Expiration Date: October 31, 2011

Subscription Form To start your complimentary subscription, return this card!

You can also subscribe online at www.fluidpowerjournal.com Fill out this card completely, detach, then mail or fax it to start your subscription!

PO Box 2548 • ORLANDO, FL 32802-9830 Fax: 1-866-207-1450

 YES! Please start/continue my complimentary subscription to the Fluid Power Journal

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 No. Not interested.

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First Name Middle Initial Last Name Company

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 Check here if you would like to keep your name, address, phone and fax numbers confidential, and not released to third parties The address above is my:  Home Address  Business Address

Which edition would you like to receive?  Print  Digital  Both 1. Do you specify, select or influence the purchase of components & systems, on new or existing machinery? 03  Yes 04  No. If yes, which technologies? (check all that apply) 05  Hydraulic 06  Pneumatic 09  None of These 07  Vacuum 08  Electronic Controls 2. What is your primary job title? (check only one) 10  Administration: Chairman, Pres., V.P., Sec., Tres., G.M., Owner, Bus. Mgr., Dir., etc. 11  Plant Operations: VP of Mfg/ Oper/ Prod., Plant Mgr./ Dir. Mgr., Supv./ Supt./ Foreman/ Safety Dir., etc. 12  Engineering: V.P. Eng., Eng., Des. Eng., Dir. of Eng., Staff Spec., Chief Eng., Senior Eng., Maint/Prod. Eng., etc. 13  Technical: Chief Tech., Fluid Power Tech., etc. 14  Mechanical: Chief Master Mech., Master Mech., Fluid Power Mech., etc. 15  Purchasing: VP/Dir. of Purch., Procurement Mgr., Buyer, Purch., etc. 16  Other: (please specify)______________________________________ 3. Number of employees at this location? A  1-19 B  20-49 C  50-99 E  250-499 F  500-999 G  1000+

D  100-249

(View a sample of our paperless digital edition at www.fluidpowerjournal.com) 4. What is the primary business activity at this location? In the Fluid Power Industry Outside the Fluid Power Industry 56  Manufacturer 57  Distributor 58  Education 59  Original Equipment Manufacturer (OEM) 60  End User of Fluid Power Products 61  Other: (please specify)______________________________________ 5. Which of the following best describes your market focus? A  Aerospace A  Marine & Offshore Equipment B  Agricultural Machinery B  Material Handling Equipment C  Automotive C  Mining Machinery D  Civil Engineering D  Packaging Machinery E  Cranes E  Plastic Machinery F  Drills & Drilling Equip. F  Presses & Foundry G  Flame Cutting/Welding Equip. G  Railroad Machinery H  Food Machinery H  Road Construct/Maint. Equip. I  Forestry I  Simulators & Test Equipment J  Furnaces J  Snow Vehicles, Ski Lifts K  Gas & Oilfield Machinery K  Steel Plants & Rolling Mills L  Heavy Construction & Equip. L  Truck & Bus Industry M  Military Vehicles M  Textile Machinery N  Construction & Utility Equip. N  Woodworking Machines O  Machine Tools O  Other (specify)_____________ P  Government Related P  Fluid Power Industry

My company should be advertising in or submit an article to the Fluid Power Journal. Please contact this person: Name:_ ________________________________________Title:___________________________________ Phone:_ _____________________________________________

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