Fluid Power Journal July/August 2017

July/August 2017

www.FluidPowerJournal.com

HIGH-SEAS HEAVYWEIGHT

LIFTING A 48,000-TON PLATFORM IN THE OPEN OCEAN

PNEUMATIC CYLINDER

ISO STANDARDS PREVENTATIVE

MAINTENANCE

ON ROLL FORMERS

2017

PHOTO FLUID POWER

CONTEST ON DISPLAY P.49

GET

CERTIFIED INCREASE SAFETY IMPROVE EFFICIENCY REDUCE LIABILITY

FL

ER

D POW I U

INTERNATIONAL

SO

CIETY

Industrial/Mobile • Hydraulics and Pneumatics

Visit WWW.IFPS.ORG or call 1-800-308-6005 for more information CIRCLE 479

Yates Industries has long had a reputation for excellence in the manufacturing of tie rod cylinders. They uphold that reputation when it comes to their state-ofthe-art cylinder configurator.

Cylinder configuration isn’t just for engineers any more. That’s why Yates refers to it as the “people’s configurator.” And it’s more than just templates and plugging in dimensions.

There’s even a new feature that allows for attaching accessories to the drawing.

In the end, you get the specific tie rod cylinder you need. And it all starts with submitting your specifications with just six simple clicks. Just what you’d expect from Yates Industries; a third generation manufacturer of high performance cylinders with quick turn around times, quality support and the convenience of three locations.

Go to yatesind.com to try out our cylinder configurator today.

Yates Industries, Inc.

Yates Cylinders Alabama

Yates Cylinders Georgia

23050 Industrial Dr. E. St. Clair Shores, MI 48080 Phone: 586.778.7680 Fax: 586.778.6565 sales@yatesind.com

55 Refreshment Place Decatur, AL 35601 Phone: 256.351.8081 Fax: 256.351.8571 decatur@yatesind.com

7750 The Bluffs Austell, GA 30168 Phone: 678.355.2240 Fax: 678.355.2241 salesga@yatesind.com CIRCLE 482

www.yatesind.com/harsh

In This Issue

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J U LY / A U G U S T 2 0 17 • V O L U M E 2 4 • I S S U E 6

49 SEE PHOTO CONTEST WINNERS!

10

2017 OTC

Continues to Drive Innovation

24

Demystifying HYSTERESIS with Solenoid Control

32

SKILLS COMPETITION 2017

34

Radio Frequency REMOTE CONTROLS in Mobile Machines

52

PNEUMATIC CYLINDERS ISO Standards

14

“Lifting” a 48,000-Ton Platform in the Open Ocean It was the biggest assignment employees at Bosch Rexroth in Boxtel had ever faced, and it took more than two years to carry it out. But they seized with both hands the opportunity to research and supply the hydraulic components and associated local controls for this lifting system onboard the Pioneering Spirit.

42

Preventative Maintenance on Roll Formers Saves Money and Time

Maintenance of machinery is necessary to ensure consistent, productive, profitable operation with minimal downtime to preserve your investment.

All components of the operation will have varying requirements for ongoing maintenance.

DEPARTMENTS

4 NOTABLE WORDS

5 PEOPLE IN THE NEWS

8 ECONOMIC REPORT

12 INDUSTRY NEWS

13 FIGURE IT OUT

16 IFPS UPDATES

26 PRODUCT SPOTLIGHT

36 NFPA UPDATES

41 CALENDAR OF EVENTS

46 LITERATURE REVIEW

54 CLASSIFIEDS

PUBLISHER’S NOTE: The information provided in this publication is for informational purposes only. While all efforts have been taken to ensure the technical accuracy of the material enclosed, Fluid Power Journal is not responsible for the availability, accuracy, currency, or reliability of any information, statement, opinion, or advice contained in a third party’s material. Fluid Power Journal will not be liable for any loss or damage caused by reliance on information obtained in this publication.

CIRCLE 483

N O TA B L E

WORDS

Increase Your Professional Value with Online Training

BY KRISTINE COBLITZ, EDITOR, FLUID POWER JOURNAL

The digital revolution is changing the way we do business.

Time-management apps help us to productively and efficiently tackle our workload; social media adds a personal touch to client communication; and emerging technology advances the value of our equipment and machines. But what about us, the professionals who show up every day with a desire to not only achieve personal and professional satisfaction from our work, but also to share our expanding skills and awareness with our customers and employers?

How can we use the technology in our hands or on our computer screens to make us more valuable contributors to the companies and industry which we serve?

Online training is an easy tool to sharpen our skills at a time when the demand to stay on top of a changing digital landscape is critical. In most cases, all you need is Internet access and a few hours of your time. An online search will bring up endless choices, but as a member of the IFPS and of the fluid power industry, you have access to specialized training from experienced, most often certified, instructors who are more than willing to share their knowledge.

Here are just a few of the options available at your fingertips: IFPS Online Training – The International Fluid Power Society offers basic training courses that deliver a broad-based understanding of the most important fluid power subject matter concepts. Courses begin with the basics: the laws of physics, plus systems and design, analysis, and components, and then demonstrate how these systems apply to the industry, including how they work and interact with each other. Attendance at the IFPS web seminars also earns Professional Development Points, which can then be applied when re-certifying.

Online hydraulic safety training courses, held in conjunction with the International Hydraulics Safety Authority, provide an awareness of hydraulic hazards, in-depth reviews of potential exposures to injury from hydraulic systems, and ways to reduce risk for workers, equipment, companies, and the environment.

For more information, visit www.ifps.org.

NFPA Webinars – With NFPA webinars offered from the National Fluid Power Association, NFPA members can view live presentations and interact with experts in various fields, all without leaving the office. Economic updates help members gain critical insight into the financial risks and opportunities facing their organizations.

For more information, visit www.nfpa.com.

CCEFP Fluid Power Research Webinar Series – This monthly webcast, hosted by the Center for Compact and Efficient Fluid Power and sponsored by the NFPA, provides research, workforce, and special topic presentations. Listeners learn about fluid power research projects and how they benefit the industry. For more information, visit www.ccefp.org.

An ever-expanding offering of digital resources makes this a perfect time to explore professional training. Visit the above websites or www.fluidpowerjournal.com for a calendar listing of these and other industry-related training, including online courses and webinars.

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JULY/AUGUST 2017

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PEOPLE IN

THE NEWS

Pat Maluso

Julien Lemarie

Jim Glamcewski

Christopher Biddle

THE IFPS

SAMCO MACHINERY

SAMCO MACHINERY

ATS GLOBAL

Pat Maluso, CFPAI, joins the IFPS staff as their business development manager. He has been in the hydraulic-related industry for 39 years and will bring his expertise and passion for certification to the position. Mr. Maluso achieved his IFPS certification in the early 1990s, and after becoming an Accredited Fluid Power Instructor, trained the Western Hydrostatics staff to obtain their certifications.

Julien Lemarie has been promoted to a project leader in corporate engineering.

Reporting to the VP of engineering, Mr. Lemarie will assume all facets of responsibility for leading a newly partitioned Press and Hydraulics team and will continue to work closely with the leadership in the Press and Hydraulics group.

Jim Glamcewski has been added to the production team as fabrication supervisor. A licensed machinist by trade, Mr. Glamcewski has held leadership positions as a production control specialist, CNC programmer, and machine shop supervisor.

He brings key experience in continuous improvement programs focusing on safety, quality, and production deadlines.

Christopher Biddle has been named global strategic business development director. This is a new role for the organization, which reflects the increasing importance of executing ATS’ business plan through growth in key sectors and geographies, and strengthening the company’s position into the aerospace sector.

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CIRCLE 484

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JULY/AUGUST 2017

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CIRCLE 485

ECONOMIC

REPORT

Global Manufacturing Update

BY CHAD MOUTRAY, PH.D., CBE, CHIEF ECONOMIST, NATIONAL ASSOCIATION OF MANUFACTURERS

May 11, 2017 – Even before the results of the French election were known, there was a sense that Europe had turned a corner and was moving in the right direction, albeit with some pesky economic and political qualms that continue to linger in the markets (e.g., Italy and Greece’s financial situations, upcoming elections in the United Kingdom and Germany). For the most part, manufacturing leaders have brushed those concerns away. Indeed, the Markit Eurozone Manufacturing PMI edged up to a 72-month high, boosted by improved activity across the board. Helping to buoy the headline number, Austria, France, Germany, and Italy were at or near six-year highs in April, with activity in the Netherlands also not far from its recent multiyear high. Beyond sentiment surveys, Eurozone real GDP increased 1.7% year-over-year in the first quarter, and retail sales rose for the third consecutive month, up 0.3% in March and 2.3% over the past 12 months. At the same time, the unemployment rate in March stayed the same at 9.5%, remaining at the lowest level since January 2009.

Strong data in Europe and elsewhere have helped to keep global manufacturing expanding at a decent pace so far this year, with notable

improvements over the past year, even with some easing in several April sentiment surveys. The J.P. Morgan Global Manufacturing PMI declined from 53.0 in March—its fastest rate since May 2011—to 52.8 in April.

In fact, all but one of the top-15 markets for U.S.-manufactured goods exports experienced growth in their manufacturing sectors in April. This was progress from March, which had three markets contracting, and last August, there were seven nations with sub-50 PMI manufacturing readings. South Korea—a country that continues to grapple with political challenges—was the lone nation with declining manufacturing activity in April. South Korea’s new president, Moon Jae-in, was just sworn in, however. On the positive side, Brazil and Hong Kong both expanded in the latest data after contracting for much of the past two years.

Canada—our largest trading partner—has also been a bright spot. The Markit Canada Manufacturing PMI for April rose to its highest level since April 2011, continuing to improve after nearly stalling last September.

Real GDP grew 0.6% in the fourth quarter, with year-over-year growth of 2.6% at the annual rate. With that said, manufacturing sales in Canada declined 0.2% in February, easing on reduced motor vehicles and

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CIRCLE 487

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IHS Markit Manufacturing PMI, 2010–2017 65

60

55

50

45

40

2010

2011

2012

2013

2014

2015

2016

2017

−−− Eurozone −−− France −−− Germany −−− Netherlands −−− United Kingdom parts and petroleum and coal products demand. More favorably, however, manufacturing sales grew a quite robust 6.8% year over year. Retail sales saw a similar trend, down 0.6% in February but with year-over-year growth of 4.7%. Moreover, the unemployment rate dropped to 6.5% in April, its lowest level since October 2008.

One year ago, one of the biggest global headwinds came from China, with many analysts worried that weakness in that country might send the worldwide economy into recession.

Instead, manufacturing activity has stabilized, with growth no longer the risk that it posed then. The Caixin China General Manufacturing PMI has now expanded for 10 straight months, albeit with some notable easing in the latest survey. At the same time, the Chinese economy grew 6.9% year over year in the first quarter, accelerating from 6.7% in the third quarter and 6.8% in the fourth quarter. In addition, the most recent indicators for March also reflect some strengthening in China. For instance, industrial production increased 7.6% year over year in March, up from 6.3% in January/February and its fastest growth since December 2014.

Meanwhile, the manufactured goods exports picture appears to have improved through the first three months of 2017. This is a welcome development after the declines in each of the past two years. Using non-seasonally adjusted data, U.S.-manufactured goods exports totaled $263.83 billion year to date in March, up 3.67% from $254.49 billon in the same time period one year ago. This reflects better year-to-date figures in five of the top-six markets for U.S.-manufactured goods, with a slight decline in exports to the United Kingdom being the lone exception. For its part, the U.S. trade deficit declined from $43.76 billion in February to $43.71 billion in March.

The confirmation of the lead U.S. trade negotiator is expected shortly, after which the Trump administration is expected to notify Congress of the renegotiation of the North American Free Trade Agreement (NAFTA). President Donald Trump issued new executive orders on a trade violation report and the new White House Office of Trade and Manufacturing Policy, while input was filed on the administration’s trade deficit report. The president also announced his support for the Export-Import (Ex-Im) Bank and named two expected nominees. An NAM-led coalition—Engaging America’s Global Leadership (EAGL)—which seeks to improve accountability and mission-focused activities of global institutions, raised its profile with letters to the administration and Congress and through other activities.

Excerpt reprinted with permission. For the full report, which includes links to the press releases used to compile this information, visit www.nam.org. The National Association of Manufacturers (NAM) represents small and large manufacturers in every industrial sector in all 50 states.

For more information, visit www.nam.org.

WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

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2

ATTENDEES FROM ACROSS THE GLOBE GATHER IN HOUSTON FOR ANNUAL EVENT’S 49TH EDITION

Offshore energy industry experts and leaders from across the world came together at NRG Park in Houston, Tex., from May 1-4 for the 2017 Offshore Technology Conference (OTC).

As it has since 1969, the 49th edition of the conference convened professionals from more than 100 countries to make critical decisions, share ideas, and develop business partnerships to meet global energy demands. In addition, OTC directly benefitted the advancement of the energy sector by supporting the conference’s 13 not-for-profit sponsoring organizations and the Houston community.

OTC 2017 featured nearly 350 technical papers, 44 technical sessions, 13 panels, multiple poster sessions, and 24 topical breakfasts and luncheons. The sessions focused on subjects such as how deep-water projects can compete with shale developments, automation’s role in increasing on-site safety, and new ways to utilize AUV technology. Speakers, including representatives from key U.S. agencies, international energy ministries, and company executives, addressed a wide variety of pressing issues, including Brazil’s reformed energy regulation system and progress on the Moho Nord deep-water field.

“The energy industry is continuing to be transformed by the technological revolution

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2017

3

OTC

CONTINUES

TO DRIVE INNOVATION

taking place, and downturns tend to be the ultimate driver of the type of innovation that is often launched or showcased at OTC. Today, OTC is more important than ever as a venue for the type of learning and idea sharing necessary to propel greater efficiencies and safety,” said Joe Fowler, OTC 2017 chairman. “Thanks to the hard work of the OTC staff and volunteers, the conference once again upheld its commitment and delivered an unparalleled amount of information on new technologies, as well as global developments to its attendees.”

U.S. Interior Secretary Ryan Zinke, who signed an order directing the Bureau of Ocean Energy Management to issue a new five-year

plan for development on the U.S. Outer Continental Shelf, spoke in a technical session titled, “Offshore Energy Policies: Harnessing the Full Potential of America’s Offshore,” and later toured the exhibition floor.

OTC’s Spotlight on New Technology Awards recognized 17 technologies from exhibiting companies for their new and innovative products and services, including two companies who won the Small Business Award.

OTC also launched an expanded version of its Women in the Industry Sharing Experience (WISE) event. Previously a two-hour networking session, it was elevated to a half-day program to include three sessions where men and women discussed how diversity enhances the industry.

Speakers and roundtable discussions focused on the value of a diverse environment, communicating across disciplines and leadership styles.

OTC’s annual The Next Wave program, “Building Tomorrow’ Leaders in Oil and Gas: Strategies and Ideas to Excel in the Present-Day Climate,” helped young industry professionals with open

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PHOTO CREDITS 1: © OTC/Rodney White 2017 2: © OTC/Todd Buchanan 2017 3: © OTC/Edmund Fountain 2017

11

PORTABLE

• Hydrostatic Pressure Testing • Bolt Tensioning & Nut Torqueing • Chemical Injection • Charging of N2 Accumulators • Leak Testing

The Offshore Technology Conference (OTC) is where energy professionals meet to exchange ideas and opinions to advance scientific and technical knowledge for offshore resources and environmental matters. Founded in 1969, OTC’s flagship conference is held annually in Houston. OTC has expanded technically and globally with the Artic Technology Conference, OTC Brasil, and OTC Asia. For more information, visit www.otcnet.org.

JULY/AUGUST 2017

•

• Clamping • Valve Actuation • Calibration • Gas Transfer • Coolant Injection

Hy

HY drauli c DR AU s Inter LIC n S o ationa l, I r PN EU nc.

MA TIC S

communication between the generations.

Attendees were able to share, learn, and network with their peers.

Exemplifying OTC’s commitment to energy education, 10 teams of local high school students participated in a new OTC Energy Challenge where they were asked to solve real-world energy challenges. This event joined programs such as the Energy Education Institute, a daylong workshop for teachers of grades 4-12, and a STEM event for high school students.

OTC hosted a networking event for individuals seeking to jumpstart or restart their careers.

It encompassed a panel and roundtable discussions and provide attendees with resume building and interview tips.

Additionally, for the third year, OTC hosted The Rice Alliance Startup Roundup, attended by 48 emerging companies that met one-onone with investors, allowing OTC attendees to learn more about these startups and enabling potential partnerships and investments.

The Distinguished Achievement Awards Luncheon raised USD 200,000 for its beneficiary, Oilfield Helping Hands. During the luncheon, OTC presented its 2017 Distinguished Achievement Award for Individuals to John Bomba for 60+ years of far-reaching contributions to the offshore sector. The Distinguished Achievement Award for Companies, Organizations, and Institutions was presented to LLOG Exploration Offshore, LLC in recognition of its outstanding work on the Delta House Project. OTC’s Heritage Award was presented to George Conner for championing the safe development of new technologies in the Gulf of Mexico. Additionally, Art Schroeder received a Special Citation for his contributions to the industry and OTC. More than 64,700 attendees gathered at the annual conference—78% of attendees were domestic and 22% were international. The exhibition floor covered 599,295 sq. ft., including outdoor exhibits. This year’s conference also had 2,470 companies exhibiting. These exhibitors represented 43 countries. Additionally, nearly 267 were new exhibitors, and international companies made up 50% of exhibitors.

OTC 2018 takes place April 30 – May 3, 2018 at NRG Park.

CIRCLE 490

Made in the USA

I N D U S T RY

NEWS

Simerics Models Engine Lubrication System Simerics Inc. successfully modeled an engine lubrication system of a V-16, 3000-hp engine from Caterpillar that included 50 bearings, 32 lifters, and several other moving parts using the SIMERICS-MP+ (formerly PUMPLINX) computational fluid dynamics (CFD) tool. The tool is a 3D multipurpose CFD code that offers combined capabilities to model a full range of fluid pumps, motors, turbines, compressors, valves, and other fluid flow devices and systems with rotating/sliding components for the purpose of product validation, design optimization, problem diagnosis, and research. www.simerics.com

AVENTICS ACQUIRES VECTOR

Simerics Inc. successfully modelled an engine lubrication HORIZON TECHNOLOGY CATERPILLAR that included 50 bearings, 32 lifters and revolutionary CFD (Computational Fluid Dynamics) tool, SIM Aventics, Lexington, Ky., acquired Vector Horizon Technology LLC (VHTek) only improved the engine performance dramatically but also based in Bowling Green, Ky., in order to supthe versatile industry giant. port further development of the commercial vehicle sector. VHTek manages the design,

SCHUNK RECEIVES HERMES AWARD AT HANNOVER MESSE

research,is development, and prototyping SIMERICS-MP+ a 3D Multi-Purpose CFD code that offers of products and applications around elecrange of fluid pumps, motors, turbines, compressors, va tro-mechanical and electro-hydraulic actuand systems with rotating/sliding for the ation, including air valves [suchcomponents as Exhaust Gas Recirculation (ERG) valves], exhaust flap optimization, problem diagnosis and research.

The Hermes Award, one of the most coveted technology prizes for innovation, was awarded to SCHUNK during the opening of Hannover Messe by the German Chan cellor, Angela Markel. Henrik A. Schunk, managing partner of SCHUNK, received the award from the German Federal Minister for Education, Prof. Dr. Johanna Wanka. The prize was awarded for the company’s Co-act Gripper JK1, an intelligent gripping module for human/ robot collaboration. www.us.schunk.com

PIRTEK BREAKS GROUND ON NEW HEADQUARTERS PIRTEK has significantly expanded its national corporate offices and distribution facilities currently located in Rockledge, Fla. During a groundbreaking ceremony in May, the company made public plans to construct a new headquarters and primary national warehouse, which, when completed in mid-2018, will be five times the size of its current facilities. The two-story facility will contain 120,000 sq.ft. of warehouse space and 20,000 of office space. PIRTEK will focus on using as many local contractors on the project as necessary, part of the company’s mission to become a pivotal corporate citizen within the communities it serves throughout the U.S. www.pirtekusa.com

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JULY/AUGUST 2017

valves, and backpressure valves mainly for application in medium and large engines.

CEO Jon Bigley is now part of the Avenics organization and has taken over the role of global sector head commercial vehicles.

www.avenics.com/us

CLIPPARD CHAIRMAN RECEIVES LIFETIME ACHIEVEMENT AWARD William L. Clippard, chairman of the board for Clippard Instrument Laboratory, Inc., received the Stillman Robinson Lifetime Achievement Award presented by the Department of Mechanical and Aerospace Engineering of The Ohio State University for his commitment to the field of engineering. The award honors retired or emeritus alumni who have distinguished themselves over their lifetimes by contributing to the advancement of their chosen profession. www.clippard.com

HYDRAULIC OIL RECEIVES RDE 90345 FLUID RATING PANOLIN HLP SYNTH 32 from The PANOLIN Group is the first rapidly biodegradable hydraulic oil to obtain the Bosch Rexroth RDE 90245 fluid rating. It was also the first hydraulic oil to obtain the “Blue Angel” environmental award around 20 years ago. Its inclusion on the Bosch Rexroth list means that HLP SYNTH now also bears the label of what is currently the most rigorous OEM test on the market. This scientifically standardized evaluation procedure tests the fluid characteristics and interaction with key components, i.e. pump and motor, in realistic operating conditions up to 500 bar. www.panolin.com

WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG

FIGURE

IT OUT NEW PROBLEM

Intake Filter in a Mansion Elevator A well-known actor had a small elevator installed in his mansion that sits on top of a Tennessee mountain. He wanted it to lift two people up 20 feet to a roof-top balcony.

Since there was not a roof to mount the typical electric drum and drive, a hydraulic lift was installed. The circuit was simple, using a vane pump running at 1200 RPM to keep the noise level to a minimum.

The hydraulic system was designed so the maximum pump flow determined the lifting speed and a flow control determined the lowering speed. The control system was designed to use 24 VDC with a battery backup in case of a power failure. Since the valve was directly operated, battery power could be used to shift the valve and lower the elevator down from the roof top. It is questionable if the designed circuit met all state and local safety standards.

After a year or so, each time the unit was started, it rumbled for about two minutes and then settled down to a normal running sound. The system designer was nowhere to be found, so a local repair shop was contacted. The employee concluded the unit was losing its prime. Since there were no signs of external leakage where the air could be getting in, the repair shop employee convinced the owner that a check valve Elevator ELEVATOR installed in the inlet line would solve the problem.

The unit worked well until one day the electric motor overloaded, tripping while lifting the elevator, causing a jerk. Then a loud bang was heard, followed by the elevator lowering to the bottom, even though the raise button VELOCITY Velocity Fuse was selected. The passengers were only FUSE four or five feet up on their way to the roof when this happened, and luckily no one was hurt.

It was found that the externally accessible inlet filter’s top cover plate WHAT CAUSED LOWERING had failed and blew oil everywhere.

Lowering THIS TO HAPPEN,

SPEED CONTROL

Speed Control

AND HOW COULD IT BE RESOLVED?

Solution to Previous Problem

24 VDC

24 VDC

UP SOL A

Up Sol A

2000 PSI

2000 PSI

EM EM

Down Sol B

DOWN SOL B

15 15

1200 1200 RPM RPM

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WALKING BEAM CYLINDER DRIFTING UP The lifting cylinders were drifting up, so this ruled out bypassing pistons. It turned out the employees had switched the main cylinder feed hoses. This explained why the solenoid wires had to be switched. In addition, with a spooltype valve that has a blocked “P” port, leakage from the “P” port to both “A” and “B” ports exist, causing a pressure increase in any blocked cylinder ports.

The pressure build up usually is close to half of the system pressure, which was enough to cause the cylinders to drift.

By Robert Sheaf, CFPAI/AJPP, CFPE, CFPS, CFPECS, CFPMT, CFPMIP, CFPMMH, CFPMIH, CFPMM, CFC Industrial Training JULY/AUGUST 2017

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CIRCLE 491

CASE STUDY

“LIFTING” A 48,000-TON PLATFORM IN THE OPEN OCEAN

It was the biggest assignment employees at Bosch Rexroth in Boxtel had ever faced, and it took more than two years to carry it out. But they seized with both hands the opportunity to research and supply the hydraulic components and associated local controls for this lifting system onboard the Pioneering Spirit, conceived and developed by Allseas.

The request came from Founder and Owner Edward Heerema of offshore specialist Allseas for a specially designed ship to lift entire offshore platforms off their piles in a single movement, for which the company had developed in-house a complete motion compensation system and associated control system. It also wrote the software for the principle behind the motion system. Heerema asked employees at Bosch Rexroth to further develop the design of the hydraulics and the arrangement of specific components of these lifting beams, and to supply specialist hydraulic components and drive systems.

According to Ron van den Oetelaar, managing director of Bosch Rexroth Benelux, “We’d already worked closely with Allseas engineers in Delft in the past on other projects, so we had already supplied all sorts of components for special ships laying pipelines in the ocean.”

He added, “Working closely with Allseas engineers, who developed the unique form and functionality of the ship and the principle of the

pirit ring S

Pionee

14

JULY/AUGUST 2017

WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG

lifting beams for the ‘topsides lift system,’ our engineering team investigated various technical control options for the individual lifting beams.”

The team looked at many different variations: hydraulic, electrical, and hybrid combinations of both technologies. According to Ron, the hydro-mechanics and electro-mechanics were a challenge, but so was the digital technology (controls, software, bus systems, etc.). Allseas wanted the ship to handle platforms weighing up to 48,000 tons.

“That’s no easy task,” said Ron, “especially when you realize not only how accurately, but also how fast, it has to happen.” During the development process, countless tests were carried out and simulations performed so that, together with the engineers at Allseas, they could find the optimal solution. “When after a couple of years’ development, we had got it right ‘on paper,’ we were given the job of manufacturing and supplying the hydraulic components and drive systems for the individual beams.”

EFFICIENCY GAINS It used to take ships with cranes and dozens of workers weeks or even months to construct or dismantle a platform piece by piece on the open ocean. Pioneering Spirit, 382 meters long and 124 meters wide, can lift the top section of a platform off its piles in 9 seconds. The motion compensation system is activated during preparations to pick up a platform. It consists of 16 lifting beams operated from the bridge of Pioneering Spirit. Using the lifting beams, a platform is raised 2.5 meters in a single swift movement so that the topsides of the platform become detached from the substructure. Then the ship moves away, and the topsides is carried towards the shore.

The technology applied in this situation by Allseas, also known as “swell compensation,” is exceptionally complex due in part to the simultaneous movements of the lifting beams among multiple axes.

system behavior, finite element methods to compute critical parts and components for strength, and analysis techniques to identify risks in the process flow. But it’s always exciting when the first job gets underway. That took place last August and involved lifting the 13,500ton top section of the Yme platform off the Norwegian coast. Everything worked perfectly.

“Since then, the remaining four lifting beams (including Bosch Rexroth components) have

been installed on the ship for larger lifting jobs.

It’s great that our designers, production staff, service engineers, and other technicians have been able to make such an important contribution.”

For more information: Bosch Rexroth offers hydraulics, electric drives and controls, gear technology, and linear motion and assembly technology to its customers. Visit www.boschrexroth.com.

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ENGINEERED TO ORDER For this assignment, was it possible to use standard components from the Bosch Rexroth range, or were custom components required?

“Standard components can rarely be used for special projects of this size,” said Ron. “Apart from a few catalog components, such as valves and plunger pumps, most of the components and subsystems were developed specifically for this ship. This includes cylinders, control devices, generators, mounting plates, etc. The local digital control systems that we supplied for the lifting beams were also developed specifically for this assignment. That applies to both the control hardware and the software.

“During the design process, we made intensive use of powerful simulation tools to predict WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

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CIRCLE 492

JULY/AUGUST 2017

15

IFPS UPDATES

Join the IFPS on September 25-28, 2017 for the 2017 Annual Meeting at The Alexander in Indianapolis, Ind. This is a great way to network with professionals in the fluid power and motion control industry, and there is bound to be a committee you can get involved in.

In addition to committee and board meetings, optional activities are planned throughout the week. A technical workshop and job performance test will be held on Monday, September 25, 2017. Participation in this workshop contributes towards re-accreditation requirements.

Register for the meeting, technical workshop, and job performance test by visiting www.ifps.org or calling 800-308-6005.

HOTEL PHOTOS COURTESY OF WWW.THEALEXANDER.COM

Get Involved with the IFPS

SCHEDULE OF EVENTS MONDAY, SEPTEMBER 25 8:00am - 4:00pm Technical Workshop

$150 includes lunch 1:00pm - 4:00pm Job Performance Testing

Separate fees apply.

TUESDAY, SEPTEMBER 26 8:00am - 9:00am Strategic Planning

Committee Meeting 9:00am - 11:30am Education Committee Meeting 11:30am - 12:30pm Hosted Lunch 12:30pm - 2:30pm Membership Committee Meeting 3:00pm - 5:00pm Industry Tour 6:00pm - 7:30pm Welcome Reception 7:30pm - 9:30pm Escape Room Indianapolis Optional WEDNESDAY, SEPTEMBER 27 8:00am - 12:00pm Certification Committee Meeting 1:00pm - 5:00pm Indianapolis Speedway

Grounds Tour - Optional 6:30pm - 9:00pm Annual Dinner THURSDAY, SEPTEMBER 28 8:00am - 10:00am Marketing Committee Meeting 10:00am - 11:30pm Finance Committee Meeting 11:30am - 12:30pm Hosted Lunch 12:30pm - 2:30pm Board of Directors Meeting 2:30pm - 3:30pm Strategic Planning Follow-Up 6:00pm - 10:00pm Dinner Theater - Optional

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WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG

IFPS Newly Certified Professionals MARCH 1 – MARCH 31, 2017 CONDUCTOR & CONNECTOR (CC) Mark Bedson, The Boeing Company Steven Black, The Boeing Company Jay Cook, The Boeing Company William Cooper, The Boeing Company Anthony Dills, Hose Connections, Inc. Otis Grandberry, Hose Connections, Inc. Mark Granheim, The Boeing Company Justin Heaviland, Hose Connections, Inc. Adam Hegewald, Hydraulics, Inc. Damian Mitchell, The Boeing Company Gregory Tucker, The Boeing Company Jeffrey Virgin, The Boeing Company David Wamsley, The Boeing Company

Robert Lehnerz, The Boeing Company Jonathan Miller, The Boeing Company Sergio Sedano Chris Treadwell, Ace Hydraulic Sales & Service, Inc.

ELECTRONIC CONTROLS SPECIALIST (ECS) Zachary DeVries, Donald Engineering INDUSTRIAL HYDRAULICS MECHANIC (IHM) Chris Halandras, Bernell Hydraulics, Inc. Sergio Sedano INDUSTRIAL HYDRAULIC TECHNICIAN (IHT) Russell Glenn, Hydradyne LLC MOBILE HYDRAULIC MECHANIC (MHM) Darian Alston, Entergy Corporation Ronnell Barnes, Terex Utilities, Inc. Joshua Brown, Terex Utilities, Inc. Brandon Burks, Gulf Power Company William Burris, Entergy Corporation Joshua Catchings, Altec Industries, Inc. Robert Chavarin, Altec Industries, Inc. Joshua Cordle, Altec Industries, Inc. Todd Crabtree, Altec Industries, Inc. Matthew Engebretson, Altec Industries, Inc. Lucas Gingery, Altec Industries, Inc. Drew Guttormson, Altec Industries, Inc. Marcus Haynie, Charter Communications Layton Hedin, Altec Industries, Inc. Andrew Johnson, Altec Industries, Inc. Randy Johnson, Altec Industries, Inc. Chay Kunkel, Altec Industries, Inc. Gary Masters, Altec Industries, Inc. Timothy Montgomery, Entergy Corporation Robert Nichols, Altec Industries, Inc. Ricardo Perez, Georgia Power Company Chad Perry, Terex Utilities, Inc. Benjamin Pierce, Altec Industries, Inc. Denard Rogers, Georgia Power Company Carlton Rowland, Georgia Power Company Shon Searcy, Terex Utilities, Inc. Sergio Sedano Adam Sikes, Altec Industries, Inc. Rafael Sosa, Altec Industries, Inc. Michael Stonich, Altec Industries, Inc. Pete Surckla, Kraft Fluid Systems, Inc. Melody Toppins Adam Tudor, Altec Industries, Inc. Eric Vatthauer, Altec Industries, Inc. Charles Vidrine, Georgia Power Company Ben Wagener, Altec Industries, Inc.

WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

Sean Wasion, Altec Industries, Inc. James Webb, Entergy Corporation Aaron Weiman, Terex Utilities, Inc. Jacob Weinzetl, Altec Industries, Inc. Brandon Westbrook, American Electric Power Co. Muhannah Wilkinson, Entergy Corporation Ernest Williams, Terex Utilities, Inc. Jarrett Williams, Georgia Power Company Justin Wilson, Alabama Power Company Michael Wydemon, Alabama Power Company MASTER OF INDUSTRIAL PNEUMATICS (MIP) Holds PT, PM and CC Certifications Chris Treadwell, Ace Hydraulic Sales & Service, Inc. MASTER MECHANIC (MM) Holds IHM, MHM, PM Certifications Dave Berard, The Boeing Company Brandon DeCook, The Boeing Company Robert Lehnerz, The Boeing Company Jonathan Miller, The Boeing Company Sergio Sedano Chris Treadwell, Ace Hydraulic Sales & Service, Inc. MASTER TECHNICIAN (MT) Holds IHT, MHT, PT Certifications Chris Treadwell, Ace Hydraulic Sales & Service, Inc. PNEUMATIC MECHANIC (PM) Corey Ackerman, The Boeing Company Dave Berard, The Boeing Company Brandon DeCook, The Boeing Company

PNEUMATIC SPECIALIST (PS) Hamsa Ahmed Luis Barredo Nick Berge James Boyle, MTS Systems Corp.

Henry Brewer, Parker Hannifin Michael Cirillo, Hennepin Technical College Michael Danko, Parker Hannifin Ben Dauck, Parker Hannifin Corporation Aaron De La Cruz, Parker Hannifin Angeline DeNardo, Parker Hannifin David Dombrowsky Matthew Drent, Applied Industrial Technologies - HyPower Systems Steven Geely Abbey Hopkins Sven Michael Jones Hovland Max Kelzer Matthew Klehr Steven Meyer Nathan Miller, The Hope Group Ryan Nelson Thomas Noble, Parker Hannifin Corporation Joseph Nugent, Parker Hannifin Corporation Michael Olsen, Norman Equipment Co. Paul Pakhnyuk Simone Pensabene Ashwin Rane, Parker Hannifin Corporation Emily Renton, Parker Hannifin Corporation Travis Roper, Gerdau Cody Sarmiento, Parker Hannifin Corporation Drew Scheck Cullen Sievek Ryan Weber Jacob Wehrly, Parker Hannifin Corporation Paige Yaeger, Parker Hannifin Corporation William Zuba PNEUMATIC TECHNICIAN (PT) Chris Treadwell, Ace Hydraulic Sales & Service, Inc. SPECIALIST (S) Holds HS and PS Certifications Henry Brewer, Parker Hannifin Ben Dauck, Parker Hannifin Corporation Matthew Drent Abbey Hopkins Steven Meyer, Parker Hannifin Corporation Nathan Miller, The Hope Group Thomas Noble, Parker Hannifin Corporation Joseph Nugent, Parker Hannifin Corporation Simone Pensabene Cody Sarmiento, Parker Hannifin Corporation Jacob Wehrly, Parker Hannifin Corporation Paige Yaeger, Parker Hannifin Corporation William Zuba

JULY/AUGUST 2017

17

IFPS UPDATES

APRIL 1 – APRIL 30, 2017

CONDUCTOR & CONNECTOR (CC) Corey Ackerman, The Boeing Company James Birch, The Boeing Company Scott Hamilton, The Boeing Company Adam Janosik, The Boeing Company James Johnson, The Boeing Company Jeffery Sanders, The Boeing Company Raymond Sweetser, The Boeing Company Rick Williamson, The Boeing Company FLUID POWER ENGINEER (E) Kevin Hatton, Kaman Industrial Technologies Chris Holzbauer, Michels Corporation ELECTRONIC CONTROLS SPECIALIST (ECS) Zachary DeVries, Donald Engineering Rashard Williamson, Altec Industries, Inc. HYDRAULIC SPECIALIST (HS) Hamsa Ahmed, Suhail AI-Wassiti, Sda Uruk Co. for General Trading & Agencies Luis Barredo Nick Berge Viraj Bhosale, Eaton Corporation Garrett Bialosky, Parker Hannifin James Boyle, MTS Systems Corp.

Cody Campbell, Komatsu Mining Corp.

Michael Cirillo, Hennepin Technical College David Dombrowsky

Ian Duncan, Quality Hydraulics & Pneumatics Inc. Alexander Duran Camilo Echeverry, Eaton Corporation Thomas Elwell Steven Geely Taylor Gibney, Eaton Corporation Brian Gilbertson Thomas Hickey, Parker Hannifin Sven Hovland Brett Johnson Max Kelzer Mahir Khatabay Matthew Klehr Anthony Meyerink Patrick Monthe Fares Mustafa, Air Engineering & Supply Paul Pakhnyuk Travis Roper, Gerdau Ahmad Salaymeh Drew Scheck Cullen Sievek Eaun Smith Ryan Solem David Stolte Ryan Weber Tyson Wiegel INDUSTRIAL HYDRAULICS MECHANIC (IHM) IHM Graham Burfield, Hydraulics, Inc.

INDUSTRIAL HYDRAULIC TECHNICIAN (IHT) IHT David Froude, Hyflodraulic Ltd. MOBILE HYDRAULIC MECHANIC (MHM) Eugene Akley, Altec Industries, Inc. Darian Alston, Entergy Corporation Ronnell Barnes, Terex Utilities, Inc. Matthew Bolton, Altec Industries, Inc. Joshua Brown, Terex Utilities, Inc. William Burris, Entergy Corporation Aaron Butler, Altec Industries, Inc. Joshua Cordle, Altec Industries, Inc. John Corsi, Altec Industries, Inc. Zachery D’Ambra, Altec Industries, Inc. Maxwell Dannhardt, Altec Industries, Inc. Joseph Dwyer, Altec Industries, Inc. Matthew Engebretson, Altec Industries, Inc. Lucas Gingery, Altec Industries, Inc. Drew Guttormson, Altec Industries, Inc. Layton Hedin, Altec Industries, Inc. Matthew Jeznach, Altec Industries, Inc. Andrew Johnson, Altec Industries, Inc. Randy Johnson, Altec Industries, Inc. Chay Kunkel, Altec Industries, Inc. Timothy Montgomery, Entergy Corporation Joshua Mosiniak, Altec Industries, Inc. Chad Perry, Terex Utilities, Inc. Benjamin Pierce, Altec Industries, Inc. Shon Searcy, Terex Utilities, Inc. Michael Stonich, Altec Industries, Inc. Eric Vatthauer, Altec Industries, Inc. Ben Wagener, Altec Industries, Inc. James Webb, Entergy Corporation Aaron Weiman, Terex Utilities, Inc. Ernest Williams, Terex Utilities, Inc. Richard Zaverack, Altec Northeast LLC PNEUMATIC MECHANIC (PM) Corey Ackerman, The Boeing Company Mark Bedson, The Boeing Company Perry Brokaw, The Boeing Company

CIRCLE 493

18

JULY/AUGUST 2017

SPECIALIST (S) Holds HS and PS Certifications Hamsa Ahmed Luis Barredo Nick Berge James Boyle, MTS Systems Corp.

Michael Cirillo, Hennepin Technical College David Dombrowsky Alexander Duran Thomas Elwell Steven Geely Brian Gilbertson Sven Hovland Brett Johnson Max Kelzer Mahir Khatabay Matthew Klehr Fares Mustafa, Air Engineering & Supply Paul Pakhnyuk Travis Roper, Gerdau Ahmad Salaymeh Drew Scheck Cullen Sievek Eaun Smith Ryan Solem David Stolte Ryan Weber

WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG

IFPS Newly Certified Professionals MAY 1 – MAY 31, 2017 CONDUCTOR & CONNECTOR (CC) Rick Boucher, McMurphy Hydraulics, Inc. Joshua Crotty, McMurphy Hydraulics, Inc. ELECTRONIC CONTROLS SPECIALIST (ECS) Carlos Humberto Prieto Salazar, Elite Controls, Inc. HYDRAULIC SPECIALIST (HS) Rene Cote Ben Daigle, Eaton Corporation - Hydraulics Valentine Kanneh Adrian Ramirez-Reyes Dzyanis Sukhanitski, Wetherford Int. Eduardo Viteri, Controlled Motion Solutions Inc. INDUSTRIAL HYDRAULIC MECHANIC (IHM) Michael Amormino, Attica Hydraulic Exchange Corp.

Nick Brodaczynski, City of Vancouver Joe Demist, Attica Hydraulic Exchange Corp.

Steven Downey, Attica Hydraulic Exchange Corp.

Justin Hogg, Attica Hydraulic Exchange Corp.

Steve Jordan, Grant County PUD #2 INDUSTRIAL HYDRAULIC TECHNICIAN (IHT) Daneil Kadel, North Star BlueScope Steel Keith Pretty, Hyflodraulic Ltd.

MOBILE HYDRAULIC MECHANIC (MHM) Nick Brodaczynski, City of Vancouver Pete Combs, Bonneville Power Administration Frank DeRoberts, Jr., Bonneville Power Administration Matt Feldmann, City of Hillsboro Theodore Johnson, Eugene Water & Electric Board Steve Jordan, Grant County PUD #2 Patrick Knox, Jefferson County Thomas Martinez, Tualatin Hills Park & Recreation Andrew Moe, Bonneville Power Administration Andy Normand, Eugene Water & Electric Board James Proctor, Bonneville Power Administration Erik Schoolfield, City of Vancouver

Duane Troike, Bonneville Power Administration Ernest Vigil, Bonneville Power Administration MASTER MECHANIC (MM) Holds IHM, MHM, PM Certifications Troy Cox, Bonneville Power Administration Randall Hyatt, Bonneville Power Administration Don Neely, Bonneville Power Administration SPECIALIST (S) Holds HS and PS Certifications Eduardo Cobos Anthony Meyerink Patrick Monthe

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WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

CIRCLE 495

JULY/AUGUST 2017

19

IFPS UPDATES

Pneumatic Specialist Certification Study Manual • Critical material to study for the Certification test • Review questions at end of each chapter • Test your knowledge with pre-test questions

ER

D POW UI

FL

IFPS UPGRADES PNEUMATIC SPECIALIST CERTIFICATION The Upgraded Pneumatic Specialist (PS) Certification Study Manual has been released and is available by visiting www.ifps.org. The IFPS PS Certification is for those designing pneumatic systems and writing specifications, sizing and selecting components for mobile and industrial industries.

Candidates may register now for the PS certification test by visiting www.ifps.org; testing for the PS Certification begins in September, 2017.

The three (3) hour written PS test contains 50 multiple choice questions.

“To keep pace with changing fluid power and motion control technologies, IFPS is committed to reviewing our Certification Study Manuals and Tests every five years by a panel of

INTERNATIONAL

SO

CIETY

NE

W!

06-08-17

Education • Certification • Professionalism P.O. Box 1420, Cherry Hill, NJ 08034 P 800-308-6005 • E askus@ifps.org www.ifps.org

subject matter experts. All material is reviewed for relevance and current technical best practices and standards,” said Donna Pollander, ACA, Executive Director. “What the IFPS provides, in our newly updated PS Study Manual and Certification Test, is a highly developed, vendor-neutral, benchmarking tool to evaluate an individual’s fluid power competence, knowledge and skill set.”

A SPECIAL THANKS to the following volunteer subject matter experts and consultants who helped refine the upgraded HS Certification.

Tom Blansett, CFPAI, Consultant Rich Bullers, CFPPS, SMC Corp of America Dan Helgerson, CFPAI, Consultant Jon Jensen, CFPAI, SMC Corp of America John Martin, CFPPS, SMC Corp of America Sam Skelton, CFPAI, Festo Corporation Neil Skoog, CFPAI, ERHCO, INC. Jimmy Simpson, CFPAI, Nusim Associates Ernie Parker, CFPAI, retired Donna Pollander, ACA, IFPS Elizabeth Rehfus, CFPE Consultant Brian Szuch, CFPAI, Gestamp Mason Tim White, CFPAI, The Boeing Company

The Upgraded PS Study Manual contains four sections of tasks with outcomes as well as review questions and pre-test practice questions for the following domains: • Understand The Function Of Pneumatic Components In Circuits.

• Analyze Loads And Motion.

• Selecting Components For Pneumatic Systems.

• Electropneumatic Control Systems.

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CIRCLE 496

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JULY/AUGUST 2017

WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG

ATTENTION ENGINEER AND SYSTEM DESIGNER APPLICANTS FLUID POWER ENGINEER CERTIFICATION Certified professional engineers (PE) or degree equivalent (BS from ABET recognized university) may apply for this certification. Additional requirements must be met.

FLUID POWER SYSTEM DESIGNER CERTIFICATION If an individual meets the requirement below they may apply for this expanded credential focusing on advanced, system level hydraulic, pneumatic and electronic controls expertise along with verifiable industry experience.

REQUIREMENTS

1. IFPS Specialist Certification* a. Hydraulic Specialist Certification, AND/OR b. Pneumatic Specialist Certification, AND/OR c. Electronic Controls Certification Effective January 1, 2018, all three Specialist certifications will be required.

2. Connector & Conductor written test 3. Five (5) signed professional references 4. Certified Professional Engineer (PE) or degree equivalent (BS from ABET recognized university) 5. Agree to abide by the IFPS Code of Ethics.

6. Eight (8) years work experience in the fluid power and motion control industry 7. Complete the Engineer application ($280 Member / $435 Non-Member)

Q: If I already hold an IFPS Engineer/ System Designer certification, will I have to take an additional certification test when it is time to recertify?

A: No, you will not need to take an additional certification test.

Your certification will be grandfathered in.

REQUIREMENTS

1. IFPS Specialist Certification* a. Hydraulic Specialist (CFPHS) Certification, AND/OR b. Pneumatic Specialist (CFPPS) Certification, AND/OR c. Electronic Controls Certification (CFPECS) Effective January 1, 2018, all three Specialist certifications will be required.

2. Connector & Conductor written test 3. Five (5) signed professional references 4. Verifiable Fluid Power design experience.

5. Agree to abide by the IFPS Code of Ethics 6. Six (6) years minimum system design OR any of the following: a. Hold an Associate Fluid Power degree + four (4) years system design experience b. Hold a BS degree (Engineering or Engineering Technology) + four (4) years system design experience c. Hold a CFPAI (Certified Fluid Power Accredited Instructor) certification + four (4) years system design training experience 7. Complete the System Designer application ($280 Member / $435 Non-Member)

IF YOU APPLY BEFORE DECEMBER 31, 2017 - *You must hold two (2) of the three (3) Specialist certifications. If your Specialist Certification was obtained before HS and PS became separate entities (1998), the current Specialist Certification fulfills the HS requirement only; the PS or the ECS test must be taken and passed as well before applying for Engineer Certification.

IF YOU APPLY AFTER DECEMBER 31, 2017 - All three Specialist (HS, PS and ECS)

certifications will be required.

To apply visit ifps.org or call 800-308-6005.

WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

JULY/AUGUST 2017

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CIRCLE 497

IFPS UPDATES

ABOUT WRITTEN CERTIFICATION TESTS

Certification Testing Locations ALABAMA

Auburn, AL Birmingham, AL Jacksonville, AL Mobile, AL Montgomery, AL Normal, AL Tuscaloosa, AL ALASKA

Anchorage, AK Fairbanks, AK ARIZONA

Flagstaff, AZ Glendale, AZ Mesa, AZ Phoenix, AZ Prescott, AZ Safford, AZ Scottsdale, AZ Sierra Vista, AZ Tempe, AZ Thatcher, AZ Tucson, AZ Yuma, AZ

Davie, FL Daytona Beach, FL Fort Pierce, FL Ft. Myers, FL Gainesville, FL Miami Gardens, FL New Port Richey, FL Orlando, FL Panama City, FL Pembroke Pines, FL Pensacola, FL Plant City, FL Sanford, FL St. Petersburg, FL Tampa, FL Winter Haven, FL GEORGIA

Bentonville, AR Hot Springs, AR Little Rock, AR

Albany, GA Athens, GA Atlanta, GA Carrollton, GA Dahlonega, GA Dublin, GA Dunwoody, GA Lawrenceville, GA Morrow, GA Oakwood, GA Statesboro, GA Tifton, GA Valdosta, GA

CALIFORNIA

HAWAII

Arcata, CA Aptos, CA Bakersfield, CA Encinitas, CA Fresno, CA Irvine, CA Marysville, CA Riverside, CA Sacramento, CA Salinas, CA San Diego, CA San Jose, CA San Luis Obispo, CA Santa Ana, CA Santa Maria, CA Santa Rosa, CA Yucaipa, CA

Laie, HI

ARKANSAS

COLORADO

Aurora, CO Boulder, CO Centennial, CO Colorado Springs, CO Denver, CO Durango, CO Ft. Collins, CO Greeley, CO Lakewood, CO Littleton, CO Pueblo, CO DELAWARE

Dover, DE Georgetown, DE FLORIDA

Avon Park, FL Boca Raton, FL Cocoa, FL

22

IOWA

MISSOURI

Ames, IA Cedar Rapids, IA Iowa City, IA Ottumwa, IA Sioux City, IA Waterloo, IA

Cape Girardeau, MO Cottleville, MO Joplin, MO Kansas City, MO Kirksville, MO Park Hills, MO Poplar Bluff, MO Rolla, MO Sedalia, MO St. Joseph, MO St. Louis, MO Warrensburg, MO

KANSAS

Lawrence, KS Manhattan, KS Wichita, KS KENTUCKY

Bowling Green, KY Covington, KY Highland Heights, KY Louisville, KY Morehead, KY Bossier City, LA Monroe, LA Natchitoches, LA New Orleans, LA Thibodaux, LA MARYLAND

Arnold, MD Bel Air, MD Frederick, MD Hagerstown, MD La Plata, MD Westminster, MD Wye Mills, MD

IDAHO

Boise, ID Coeur d ‘Alene, ID Idaho Falls, ID Lewiston, ID Moscow, ID Nampa, ID Rexburg, ID Twin Falls, ID ILLINOIS

Carbondale, IL Carterville, IL Champaign, IL Decatur, IL DeKalb, IL Edwardsville, IL Glen Ellyn, IL Joliet, IL Malta, IL Peoria, IL Springfield, IL INDIANA

Bloomington, IN Evansville, IN Fort Wayne, IN Gary, IN Indianapolis, IN Kokomo, IN Lafayette, IN Lawrenceburg, IN Madison, IN Muncie, IN New Albany, IN Sellersburg, IN South Bend, IN Terre Haute, IN

JULY/AUGUST 2017

MONTANA

Bozeman, MT Missoula, MT NEBRASKA

LOUISIANA

Bellevue, NE Lincoln, NE North Platte, NE Omaha, NE NEVADA

Henderson, NV North Las Vegas, NV Winnemucca, NV NEW JERSEY

Branchburg, NJ Lincroft, NJ Sewell, NJ Toms River, NJ West Windsor, NJ

Columbus, OH Fairfield, OH Findlay, OH Kirtland, OH Lima, OH Maumee, OH Newark, OH Orrville, OH Rio Grande, OH Toledo, OH Youngstown, OH OKLAHOMA

Altus, OK Bethany, OK Edmond, OK Norman, OK Oklahoma City, OK Stillwater, OK Tonkawa, OK Tulsa, OK OREGON

Bend, OR Coos Bay, OR Eugene, OR Gresham, OR Medford, OR Oregon City, OR Portland, OR White City, OR PENNSYLVANIA

Albuquerque, NM Clovis, NM Farmington, NM Portales, NM Santa Fe, NM

Bethlehem, PA Bloomsburg, PA Blue Bell, PA Gettysburg, PA Harrisburg, PA Lancaster, PA Newtown, PA Philadelphia, PA Pittsburgh, PA York, PA

NEW YORK

SOUTH CAROLINA

MASSACHUSETTS

Boston, MA Bridgewater, MA Danvers, MA Haverhill, MA Holyoke, MA

NEW MEXICO

MICHIGAN

Ann Arbor, MI Big Rapids, MI Dearborn, MI Dowagiac, MI East Lansing, MI Flint, MI Grand Rapids, MI Kalamazoo, MI Lansing, MI Livonia, MI Mason, MI Mount Pleasant, MI Sault Ste. Marie, MI Troy, MI University Center, MI Warren, MI MINNESOTA

Brooklyn Park, MN Eden Prairie, MN Granit Falls, MN Mankato, MN Morris, MN

Brooklyn, NY Buffalo, NY Garden City, NY Middletown, NY New York, NY Syracuse, NY NORTH CAROLINA

Apex, NC Asheville, NC Boone, NC Charlotte, NC Durham, NC Fayetteville, NC Greensboro, NC Greenville, NC Jamestown, NC Misenheimer, NC Pembroke, NC Raleigh, NC Wilmington, NC NORTH DAKOTA

MISSISSIPPI

Goodman, MS Mississippi State, MS Raymond, MS University, MS

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X X X WISCONSIN X X X X X X X X X X X X X X X X X X X X X Victoria, X X X X X X X BC XXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX Lac, X X X Huntsville, X X X X X X X X XTX X X X X X X X X X X X X Fond X X X X Xdu XXX X X XWI X X X X X X X X X X Prince X X X X X XGeorge, X X X X X X XBS XXXXXXXXXXXXXXXXXXXX X X X Laredo, X X X X X X XTX X X X X X X X X X X X X X X La X X XCrosse, XXXXXXX X X X X X X X X X X X Brandon, X X X X X X X XMB XXXXXXXXXXXXXXXXXXXXXXXXX WI XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Lubbock, X X X X X X X X TX X X X X X X X X X X X X X Milwaukee, X X X X X X X X X XWI X X X X X X X X X X X Winnipeg, X X X X X X X X XMB XXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Lufkin, X X X X X XTX X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Moncton, X X X X X X X X NB XXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X X X X X X X X X X WYOMING XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX Mesquite, TX St. John’s, NL XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Weatherford, XXXXXXXXXXXX X X X X X X X X X Casper, X X X X X X XWY X X X X X X X X X X X X X X Halifax, X X X X X X XNS XXXXXXXXXXXXXXXXXXXXXXXXXX TX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Wichita X X X X X X XFalls, X X X X XTX X X X X X X X X X Laramie, X X X X X X X XWY X X X X X X X X X X X X X Brockville, X X X X X X X X XON XXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X X X X X X X X X X Torrington, X X X X X X X X X WY X X X X X X X X X X X X Hamilton, X X X X X X X X ON XXXXXXXXXXXXXXXXXXXXXXXXX X X X UTAH X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Mississauga, X X X X X X X X X X XON XXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Cedar X X X X X XCity, X X X XUT X X X X X X X X X X X ASIA X X X X X X X X X X X X X X X X X X X X X Niagara-on-the-Lake, XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Kaysville, X X X X X X X XUT X X X X X X X X X X X X X Kingdom X X X X X X X Xof X XBahrain X X X X X X X X X X X ON XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Logan, X X X X X X UT X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X North X X X X X Bay, X X X XON XXXXXXXXXXXXXXXXXXXXXXXX X X X Ogden, X X X X X X XUT X X X X X X X X X X X X X X AUSTRALIA X X X X X X X X X X X X X X X X X X X X X North X X X X X York, X X X X XON XXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Orem, X X X X X XUT X X X X X X X X X X X X X X X Rockingham, X X X X X X X X X X X WA X X X X X X X X X X Ottawa, X X X X X X XON XXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Salt X X X XLake X X X XCity, X X X X UT X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Toronto, X X X X X X XON XXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X X X X X X X X X X CANADA X X X X X X X X X X X X X X X X X X X X X Welland, X X X X X X X XON XXXXXXXXXXXXXXXXXXXXXXXXX X X X VIRGINIA X X X X X X X X X X X X X X X X X X X X X Calgary, XXXXXXXX X X X X X X X X X X X X X X X X X X X X XXXXXXXXXXXXXXXXXXXXXXXXX AB Windsor,XON XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Daleville, X X X X X X X XVA X X X X X X X X X X X X X Edmonton, XXXXXXXXXX X X X X X X X X X X X X X X X X X X X X X X X X QB XXXXXXXXXXXXXXXXXXXX AB Côte Saint-Luc, XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Lynchburg, X X X X X X X X X XVA X X X X X X X X X X X Fort X X X XMcMurray, X X X X X X X X XAB X X X X X X X X Moose X X X X X X Jaw, X X X XSK XXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Norfolk, X X X X X X XVA X X X X X X X X X X X X X X Lethbridge, X X X X X X X X X XAB X X X X X X X X X X X Prince X X X X X XAlbert, X X X X X XSK XXXXXXXXXXXXXXXXXXXXX X X X Roanoke, X X X X X X X X VA X X X X X X X X X X X X X Lloydminster, X X X X X X X X X X X AB X X X X X X X X X X Saskatchewan, X X X X X X X X X X X X XSK XXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Virginia X X X X X X XBeach, X X X X X XVA X X X X X X X X Olds, X X X X XAB X X X X X X X X X X X X X X X X Whitehorse, X X X X X X X X X X XYT XXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X X X X X X X X X X Red X X X XDeer, X X X X XAB XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X WASHINGTON X X X X X X X X X X X X X X X X X X X X X Abbotsford, X X X X X X X X X X BC X X X X X X X X X X X ENGLAND XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Bellingham, X X X X X X X X X XWA X X X X X X X X X X X Burnaby, X X X X X X X XBC X X X X X X X X X X X X X London XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Bremerton, X X X X X X X X X XWA X X X X X X X X X X X Castlegar, X X X X X X X X XBC XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX BC X X X Ellensburg, X X X X X X X X X XWA X X X X X X X X X X X Delta, XXXXXX X X X X X X X X X X X X X X X NEW X X X X XZEALAND XXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX Taradale Olympia, WA Kamloops, BC XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Seattle, X X X X X X XWA X X X X X X X X X X X X X X Nanaimo, X X X X X X X X BC XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX BC X X X Shoreline, X X X X X X X X XWA X X X X X X X X X X X X Richmond, XXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX

Bismarck, ND Fargo, ND OHIO

Akron, OH Cincinnati, OH

Beaufort, SC Charleston, SC Columbia, SC Conway, SC Greenwood, SC Orangeburg, SC Rock Hill, SC Spartanburg, SC TENNESSE

Blountville, TN Clarksville, TN Collegedale, TN Gallatin, TN Johnson City, TN Memphis, TN Morristown, TN Murfreesboro, TN Nashville, TN TEXAS

Abilene, TX Arlington, TX Austin, TX Beaumont, TX Brownsville, TX Commerce, TX Corpus Christi, TX Dallas, TX

Individuals wishing to take any IFPS written certification tests are able to select from convenient locations across the United States and Canada.

The IFPS is able to offer these locations through its affiliation with The Consortium of College Testing Centers (CCTC) provided by National College Testing Association (NCTA).

To register for a written certification test: 1. Fill out an IFPS certification test application including your desired location by visiting www.ifps.org.

2. Submit your application with payment to IFPS headquarters.

3. Upon receipt of your application, you will be e-mailed instructions.

Testing dates for all locations:

JULY 2017 TUESDAY, 7/11 • THURSDAY, 7/27 AUGUST 2017 TUESDAY, 8/1 • THURSDAY, 8/24

SEPTEMBER 2017 TUESDAY, 9/5 • THURSDAY, 9/21

OCTOBER 2017 TUESDAY, 10/3 • THURSDAY, 10/19 NOVEMBER 2017 TUESDAY, 11/7 • THURSDAY, 11/16

WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG

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XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X X(Must X X X X X XObtain XXXXXXX X X X X X X X XCFPPT, X X X X X X X& X XCFPCC) XXXXXXXXXXXXXXXXXXXXXXXXXXXX CFPPM, XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X XCertified XXXXXXXXX X X X XPower XXXXXXX XXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXX Fluid Connector &X Conductor XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X XFluid X X X X XPower X X X X X X System XXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX Designer XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X X(In X X XDevelopment) X X X X X X X X X X X X XMobile XXXXXXX X X X X X X X X XControls XXXXXXXXXXXXXXXXXXXXXXXXXX Electronic XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X X(In X X XDevelopment X X X X X X X X X X X)XIndustrial X X X X X X X X Electronic X X X X X X X X X Controls XXXXXXXXXXXXXXXXXXXXXXXXXX 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NEWLY ACCREDITED INSTRUCTORS AND AUTHORIZED JOB PERFORMANCE PROCTORS

AVAILABLE IFPS CERTIFICATIONS

CFPAI

CFPAJPP

CFPAJPPCC

CFPE

CFPS

CFPHS CFPPS

Congratulations to our new Accredited Instructors and Authorized Job Performance Proctors who recently completed the Instructor Training Workshop in Minnesota.

Pictured from left: Jerry Fling, CFPAI/AJPP, CFPMHM, Michael Cirillo, CFPAI, CFPPS CFPMHT - Georgia Power Company Hennepin Technical College Scott Sardina, PE, CFPAI, CFPS Alan Froslie, CFPAI, CFPS Waterclock Engineering Airline Hydraulics Corp.

Not pictured: Paul Kom, CFPAI/AJPP, Brian Wheeler, CFPAI/AJPP/AJPPCC, CFPMHM - Altec Industries, Inc. CFPMM, CFPCC, The Boeing Company

CFPECS

SAVE THE

DATE

CFPMT

CFPIHT

CFPMHT

LOCATION

2017 Certification Review Training

REVIEW DATES

TEST

October 23-26

October 26

Fairfield, OH

September 6-8

September 8

CFC Industrial Training

register@cfc-solar.com

Virginia Beach, VA

September 19-22

September 22

NTT Training

ascheer@nttinc.com

Charlotte, NC

September 20-22

September 22

CFC Industrial Training

register@cfc-solar.com

Maumee, OH

October 10-12

October 13

Eaton

hydraulicstraining@eaton.com

Maumee, OH

October 31-Nov 2

November 3

Eaton

hydraulicstraining@eaton.com

Bethlehem, PA

December18-20

December 20

Applied Motion Technologies

smbogush@amthydraulics.com

CFPPM

CFPMIH

CFPMMH

CFPMIP

CFPCC

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CFPMEC CFPIEC

CFC Industrial Training

register@cfc-solar.com

HYDRAULIC SPECIALIST (HS) CERTIFICATION REVIEW

CFPMM

CFPMHM

CONTACT

Fairfield, OH

CFPPT

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FACILITY

ELECTRONIC CONTROLS SPECIALIST (ECS) CERTIFICATION REVIEW

CONNECTOR & CONDUCTOR (CC) REVIEW W/ JOB PERFORMANCE TEST Centennial (Denver) CO Maumee, OH

August 22-24

August 24

NTT Training

ascheer@nttinc.com

October 11-12

October 12-13

Eaton

hydraulicstraining@eaton.com

INDUSTRIAL HYDRAULIC MECHANIC (IHM) REVIEW W/JOB PERFORMANCE TEST Bethlehem, PA Virginia Beach, VA

September 19-21

September 22

Applied Motion Technologies

smbogush@amthydraulics.com

October 3-6

October 6

NTT Training

ascheer@nttinc.com

MOBILE HYDRAULIC MECHANIC (MHM) REVIEW W/JOB PERFORMANCE TEST Virginia Beach, VA

September 12-15

September 15

NTT Training

ascheer@nttinc.com

INDUSTRIAL HYDRAULIC TECHNICIAN (IHT) REVIEW TRAINING W/JOB PERFORMANCE TEST Fairfield, OH

Call for dates

Virginia Beach, VA

October 17-20

October 20

CFC Industrial Training

Phone: 513-874-3225

NTT Training

ascheer@nttinc.com

MOBILE HYDRAULIC TECHNICIAN (MHT) REVIEW TRAINING W/JOB PERFORMANCE TEST Fairfield, OH

Call for dates

Virginia Beach, VA

September 12-15

September 15

CFC Industrial Training

Phone: 513-874-3225

NTT Training

ascheer@nttinc.com

PNEUMATIC MECHANIC (PM) REVIEW TRAINING W/JOB PERFORMANCE TEST Fairfield, Ohio

Call for dates

CFC Industrial Training

Phone: 513-874-3225

PNEUMATIC TECHNICIAN (PT) REVIEW TRAINING W/JOB PERFORMANCE TEST Fairfield, Ohio

Call for dates

CFC Industrial Training

Phone: 513-874-3225

JULY/AUGUST 2017

23

TECHNOLOGY FOCUS

›››

BY VINCENT DURAY, CLOSED CIRCUIT PISTON PRODUCT MANAGER, EATON

HYS TERESIS DEMYSTIFYING

HYS TERESIS with Solenoid Control

A common shortcoming in applying fluid power products to industrial and mobile equipment today is hysteresis, a problem often unreported due to the lack of cost-effective options to address this issue. In simple terms, hysteresis refers to a variance of the output flow from the input command, which on some levels impacts all hydraulic products. End users of fluid power equipment have come to accept accuracy of hydraulics controls with an understanding that repeatability will be subject to the hysteresis that exists from the input command to the output movement of the machine.

With the industry’s growing desire to achieve enhanced precision and repeatability, a better understanding of hysteresis and how it affects fluid power devices can provide some background and justification on how a new methodology could make a positive difference. Improved accuracy and predictable output can provide benefits in workflow management for end-users across various applications—including materials handling and construction, forestry, underground mining, dual-path propel, non-propel, and many others.

WHAT CAUSES HYSTERESIS?

Hysteresis is an error based on past input, a variation caused by friction and drag of various interfaces in the control loop. For hydraulic products, these interfaces are found in the servo valve, control piston, swash plate and rotating group, mechanical feedback line, and the

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THE BOTTOM LINE FOR USERS

FIG. 1

Hysteresis is perceived as a relative nuisance to many operators, but the impact can be quite costly in terms of time and production efficiency. With variance constantly in play, operators must repeatedly adjust the input control position to achieve consistent machine behavior. The operator is part of the feedback loop and must slow down to understand how fast the machine is moving because hysteresis will cause the machine speed to vary in a propel circuit.

1

Swash Command

Interface Friction

2

3

4

SWASH DIAGRAM

5

FWD

swash feedback line. All hydraulic piston pumps have these key features, and Eaton engineers have confirmed through testing of several similar displacement-closed circuit pumps with electro-proportional controls that hysteresis is common and changes with varying operating conditions (Fig. 1).

Hysteresis is measured as a percentage of error against the pump’s peak flow. For most hydraulic pump controls on the market today, the

THE SOLENOID CONTROL SOLUTION

Swash Feedback

REV

level of hysteresis can range from 4 to 11%, with 5% being a typical level found in most pumps today.

To be clear about what this means, 5% hysteresis in a pump means that a 100cc pump commanded to half displacement could produce 50cc, or it could be at 55cc depending on the previous commanded position.

This variance can alter the output flow, and input command would need to compensate to achieve the desired flow (Fig. 2).

Though hysteresis is a commonly accepted annoyance, there are control solutions that can help to address this issue. Solenoid control offers a predictable output flow that adjusts pump displacement independent of hysteresis. This control utilizes an algorithm in a controller that takes the input command and compares it against the current displacement of the pump provided by the swash feedback sensor. The controller provides current to the solenoid valves to minimize the difference between the input command (desired position) and the existing position provided by the swash feedback sensor. Since the feedback sensor reads the swashplate position directly—bypassing the sources of mechanical friction and backlash—and the controller can dynamically adjust the current to the solenoid valves as operating conditions change, the overall control system provides an accurate

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FIG. 2 120% 100% 80% 60% % Displacement

and repeatable output flow from the pump. Any remaining error is primarily due to the small amount of error in the swash sensor, which is typically less than 1%.

There are other benefits to the solenoid control that comes as a result of reducing hysteresis.

Since the pump responds more predictably, and greater accuracy exists around the current required to start the pump in stroke, the neutral band can be reduced. This provides a greater degree of resolution through the displacement range of the pump. More current range is also being used to stroke the pump versus an allowance needed in the neutral band to account for hysteresis.

In addition, the solenoid control can be customized to behave differently at low or high displacement. This could boost efforts to provide more resolution at low speed, or it could mean having different driving modes for the vehicle that change behavior based upon different functions that a vehicle performs or machine behavior preferences by the oper-

40% 20% -2.4

-2

-1.6

-1.2

0% -0.4 0 -20% -40%

-0.8

0.4

0.8

1.2

-60% -80% -100% -120% Hysteresis

Current (A)

ator. Controllers can carry these modes and switch upon command to provide this type of flexibility.

Solenoid control is easy to apply with helpful tools available in the form of software function blocks for the controller, offering graphical and text functionality. Propel and anti-stall function blocks have been developed for ground drive

applications, but many others exist on a broad spectrum of applications.

The solenoid control is also affordable. The electro-hydraulic pump carries a similar price to its electro-proportional equivalent.

The controller is an addition, but often, an on-board controller is already available on the machine that can be leveraged to control the

1.6

2

2.4

For more information: Eaton’s solenoid control is part of the company’s Dynamic Machine Control solution, which utilizes an HFX controller and Pro-FX software functions. To learn more, visit www.eaton.com.

pump. Given the benefits of accuracy and flexibility mentioned, this control has been a more common choice with end users.

Helping tackle the once-mystifying matter of hysteresis, the solenoid control is good news for users looking to complete jobs in less time and with more precision and efficiency.

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25

PRODUCT SPOTLIGHT

PUMPS AND MOTORS, GEAR PUMPS Special Ad Section

Valve + Actuator: Compact Automated On/Off Valve SC Hydraulics Newest Addition L6-40 High Volume Pump • • • • •

Pressures up to 5,000 psi with 125 psi air drive Flows over 4 GPM at no pressure and 3 GPM at 1,000 psi. with 140 scfm air drive All wetted parts stainless steel Compatible with most fluids Air operated No electricity needed • Dimensionally interchangeable with most competitive model pumps

The VA Series is a compact, pneumatic on-off coaxial valve, available in 3/8” to 2”. Nickel plated brass body, Buna-N, Viton or EPDM seals make it ideal for hydraulic, pneumatic and vacuum control. Operating life has been tested to well over 1,000,000 cycles.

Visit our unique online Valve Configurator to build, view, price or order your valve package easily and quickly.

SC Hydraulic Engineering Corporation

https://assuredautomation.com/VA/?p=buy

714-257-4800 • info@schydraulic.com • www.SCHydraulic.com

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P10V45 Series – 28-45CC • • • • •

Variable Volume Open Loop 21 GPM at 1800 RPM 4000 PSI Max Continuous 5000 PSI Max Intermittent 3100 RPM Max

DeltaˆQ LTD. 14233 West Road Houston, TX 77041 800-650-3110 info@deltaq.com www.deltaq.com CIRCLE 125

• • • •

*Direct Mount To Trans.

Short Lead Times – Days NOT months Mobile Design – Direct Mount PTO Special Applications – Torque Controls, Thru Drives, Instant Configuration Changes

Stainless Steel Check Valves, Thread-In Type Inserta® IGT (Stainless Steel) Guided Disc Thread-in Type Check Valves can be inserted in manifolds, subplates, flanges, and integrated valve systems for use up to 6000 psi. Their compact geometry allows for flexible design options.

They may be considered in applications where broader operating temperature ranges are required, or for use with operating media that may be corrosive to standard steels.

The guided disc design (patent pending) provides superior resistance to wear in conditions prone to significant turbulence, high flow transients, or high cycling.

Valve discs and seats are hardened and flat lapped for positive fluid shut off.

The valve disc may be provided with a customer specified orifice to provide fixed orifice flow control function in the checked direction.

Inserta® Products Blue Bell, PA • www.inserta.com CIRCLE 126

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NEW! From Flow Ezy Filters….

The Oil Mist Separator!

Do you have an application that produces an oil mist as the reservoir breathes? Are you tired of paying BIG money for something so simple that can take care of the problem? This is brand new from Flow Ezy and it simply mounts on top of the tank between the tank breather and the tank (as shown with one of Flow Ezy’s tank breathers). Tried and tested. The Oil Mist Separator will keep the oil mist in the pipe and allow it go back into the tank and not into the environment.

Simple, low cost, better for the environment, effective!

Flow Ezy Filters, Inc. Phone: 800-237-1165 • Fax: 800-252-1730 Email: flowezy@flowezyfilters.com Website: www.flowezyfilters.com CIRCLE 128

EATON’S Spin-On Filters Eaton’s spin-on filters feature high performance technology for efficient control of contamination levels in hydraulic, lubrication and engine circuits. They are designed to provide one of the highest cleanliness levels for hydraulic systems and engineered to fit into many leading filter systems on the market.

• Compatible with a variety of mediums such as oils, fuels, emulsions, glycol water and synthetic fluids • Cartridge pressure values in 170, 360, 500 psi • Flow rates up to 48 gpm • Wide range of operating temperatures from - 13°F to 230°F Visit eaton.com/spinonfilters or contact Eaton’s customer service team at 800-859-9212

Levelux™ Illuminated Liquid Level Gages Liquid level gages allow viewing of the contents of a hydraulic oil tank.

These tanks are often located in partially obscured or dark areas.

Levelux heightens visibility and draws attention to the liquid level with a motion activated LED light.

This patent-pending design is available exclusively from Oil-Rite and is made in the USA.

(920) 682-6173 • sales@oilrite.com • www.oilrite.com

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Electric Clutches for Pumps

YOULI Hydraulic Directional Control Valves

Ogura produces a wide variety of electric clutches for mobile applications.

These clutches provide simple on/off operation for a variety of pumps.

Remotely engaging the pump through the clutch reduces drag on engine start-up, increases pump-life and allows multiple pumps to be used off one engine. Various belt types as well as pump shafts can be accommodated

Direct Acting Electric Solenoids...now available: Youli directional control valves, rated to 4600psi, monoblock or sectional styles, are now available from stock in Corpus Christi, with electric direct acting solenoids on the MB-4 series, rated to 10GPM. Pneumatic operators are also available on all Youli valves, and also kept in stock. Youli quality is based on 25 years of industrial hydraulic valve manufacturing for the machine tool business in Taiwan. A quality product line with a major commitment to inventory in Corpus Christi, Texas, and offered at competitive prices, is growing our reputation.

Ogura Industrial Corp.

100 Randolph Road • Somerset, New Jersey 08873 Phone: 732-271-7361 • Fax: 732-271-7580 www.ogura-clutch.com info@ogura-clutch.com CIRCLE 130

Youli-America, a Division of RanFam, LLC Proudly sold through distribution. Please call to be referred.

Contact the company at 1-888-330-8041 or email to service@youli-america.com View basic specifications at www.youli-america.com CIRCLE 131

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27

PRODUCT SPOTLIGHT

Special Ad Section

Innovative Bladder Accumulator Line The Roth bladder accumulator line has been enhanced through continuous innovation. Cost optimized, low maintenance, wear resistant, durable, and available in versions for special media and applications as well as suitable for use in extreme conditions. These are some of the product's distinguishing features. Roth hydraulic accumulators are widely accepted and meet most applicable regulations and applications. For more information, email service@roth-hydraulics.com.

Visit www.roth-hydraulics.com.

Passive RFID Pressure Transmitters The Keller 21D RFID pressure transmitters are the next generation in compact pressure measurement. These products combine a versatile modular design with passive RFID transmission to provide a versatile and durable alternative for hydraulic cylinder tests.

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Levelux™ Illuminated Reservoirs and Oilers

The 21D RFID series thermally compensated to provide excellent Total Error Band accuracy over a wide compensated temperature range with available pressure ranges up to 15,000 psi.

Reservoirs and oilers require monitoring to avoid depleting the contents. They are often located out of the direct line of sight or in dark areas.

Levelux heightens visibility and draws attention to the liquid level with a motion activated LED light. This patentpending design is available exclusively from Oil-Rite and is made in the USA.

Keller America Inc Newport News, Virginia • 877-253-5537 sales@kelleramerica.com • www.kelleramerica.com

(920) 682-6173 • sales@oilrite.com • www.oilrite.com CIRCLE 133

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EZ-P Series “Performance” Spring Driven Hose Reels COXREELS EZ-P Series “Performance” spring driven hose reels have a long history of dependability and durability. Time-tested proven components and professional grade, heavy duty steel construction has contributed to its worldwide reputation as the most trusted hose reel. Coxreels’ EZ-Coil safety system retracts up to 80% slower than conventional spring driven reels.

800.269.7335 • info@coxreels.com www.coxreels.com CIRCLE 135

Now Available!

Full MTR's and Lot Traceability MAIN Manufacturing Products, Inc. now offers full MTRs and lot traceability on all common flanges. Carbon, stainless, and copper-nickel alloy are available. If not part of our 7000+ in-stock products, MAIN can manufacture and ship quickly- (4-5 days) is common from our US facility.

MAIN Manufacturing Products, Inc. Phone: (800) 521.7918 E-mail: info@mainmfg.com CIRCLE 136

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Stops Leaking Hydraulic Lines Save Time • Save Money • Save Labor • Save Oil • • • • • • • • •

Go ahead. Push me.

Ordinary heavy duty not heavy enough? Choose Yates Heavy-Duty Mill Cylinders for: • Induction-Hardened, Chrome-Plated Rods • Heavy Wall Tubing • Replaceable Glands & Retainer Rings • High-Load Piston Design

No tools required, one hand installation No expensive hardware needed No more rags stuffed into hoses No more messy plastic caps The ultimate contamination control tool Eliminate hydraulic oil spills & clean up Quick installation & ease of usage Safe for personnel & environment Industry acclaimed

FlangeLock™ Contact Mike Pearl at 914-980-8890 or email mike@flangelock.com • www.flangelock.com CIRCLE 138

Introducing—9S Series Investment Cast Swivels The "9S" Series swivels represent one of the most complete range of sizes and configurations available to industry. This series has been redesigned to incorporate a one piece barrel arrangement thus eliminating the need for braze joints. These swivels are pressure balanced with operating pressures up to 5,000 psi. All configurations are designed with a 4:1 Safety Factor and include RoHS compliant zinc plating.

Think indestructible and call Yates. www.yatesind.com

Corporate 586.778.7680

Alabama 256.351.8081

Georgia

P.O. Box 6479 • Fort Worth, TX 76115 V. 817/923-1965 • www.hydraulicsinc.com

678.355.2240 CIRCLE 137

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Marine Duty Electric Clutches

D03, D05, D07, D08, D10 Valves and Circuit Stack Modulars Power Valve U.S.A. represents, as factory warehouse and sales office, a Taiwan manufacturer of D03, D05, D07, D08, and D10 valves, and modular circuit stack valves. With inventory in the Corpus Christi warehouse, all products are competitively priced, and machine tool quality. In fact the parent company, Tai Huei Oil Industry Co., Ltd. has been selling valves for over 25 years to the machine tool industry in Taiwan. All standard AC and DC voltages are available, and all standard spool configurations are in stock.

Special spools are available. Pressures to 5000psi and flows from 16GPM (D03) to 211GPM (D10) are standard. With inventory on the shelf and very competitive pricing, we invite your inquiry.

Ogura electromagnetic clutches provide a quick and easy engagement of a hydraulic pump, winch drives or other marine components. Available torque range is 100 pound feet to 1500 pound feet with single-face friction designs. Multiple disk units can generate torques over 8,000 pound feet.

Large bearings, e-coating and a single piece bi-directional spring provide durability in harsh environments.

Ogura Industrial Corp.

100 Randolph Road • Somerset, New Jersey 08873 Phone: 732-271-7361 • Fax: 732-271-7580 www.ogura-clutch.com info@ogura-clutch.com CIRCLE 141

Power Valve U.S.A. Proudly sold through distribution. Please call to be referred.

222 S. Navigation Blvd. • Corpus Christi, TX 78405 Contact the company at 713-869-1064 or e-mail to service@powervalveusa.com.

View basic specifications at www.powervalveusa.com CIRCLE 140

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JULY/AUGUST 2017

29

PRODUCT SPOTLIGHT

Special Ad Section

Stop Compromising Quality for Cost Lead Free Fittings, Valves & Nipples that Last Longer & Take You Further A massive selection of lead free brass fittings, valves & nipples.

• 125 PSI Threaded NPT Pipe Fittings, Nipples & Valves • Meet Federal State Drinking Water Act, Lead Free Requirement • Connect with quality fittings which increase your return on your investment.

• Responsive customer care & technical assistance • Reduces your overall costs • Diligent order fulfillment team focuses on filling your order correctly & providing quickest delivery • Quality satisfaction guarantee • Volume discounts available

Shop online at Buyfittingsonline.com Email: BFO@qmctechnologies.com Phone: 1-800-569-0810

Double Pumps • “AA” Flange, 1DG Series • “A” Flange, 2DG Series • “B” Flange, 3DG Series New from Honor Gear Pumps. Now available from Corpus Christi inventory. "B" flange group 3, and "A" flange group 2, and "AA" flange group 1 double pumps are now available from the factory warehouse.

Standard group 3 models come with 7/8-13 tooth spline shaft and are available from 52cc on the front pump down to as small as 5cc on the rear.

Standard group 2 models come with either the 5/8-9 tooth spline or 5/8" keyed shaft, in displacements from 22cc on the front to 5cc on the rear.

Standard group 1 models come with with a 1/2" keyed shaft, in displacements from 9cc on the front to 1cc on the rear.

Subject to center section displacements being 5cc, or 7cc, or 9cc, or 11cc, triple pumps are also available in the group 2 size pump frame.

Aluminum bodies with cast iron covers are standard heavy duty construction for all Honor single and double gear pumps.

Honor Gear Pumps Corp.

"We Believe You Deserve Excellence in Everything We Do!"

Proudly sold through distribution. Please call to be referred.

222 S. Navigation Blvd. • Corpus Christi, TX 78405 Toll free: 800-984-9727 • Local: 713-984-8144 • Fax: 713-461-9631 Email: service@honorpumps.com • Web: www.honorpumps.com

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FluiDyne Fluid Power Expands Their Stock A4V Series FluiDyne stocks a complete line of A4V piston pumps that are available in displacement of: 40, 71, 125, 180, and 250. They are available in SAE or metric. Controls include: DR, DRG, FR, FRG, DFR, and LR2. The versatile A4V units carry the industry leading 18 month warranty. Units are fully tested, documented and guaranteed to perform 100% to the original manufacturer’s specification. Call us today for a quote!

FluiDyne Fluid Power 586-296-7200 sales@fluidynefp.com www.fluidynefp.com CIRCLE 144

Unified Code U61 Modular Connectors Inserta® Unified Code 61 Modular Connectors are made with optimized connecting flange footprints. These connectors are smaller, lighter, and more cost effective than standard Modular Connectors.

A variety of outlet configurations can be made from a combination of Elbows and Tee Runs, which ship from stock. Custom Tee Runs with J1926-1 O-Ring or NPTF side ports can typically be machined and shipped within 48 hours. These Custom Tee Runs can be combined to form custom header solutions.

Inserta® Unified Code 61 Modular Elbows and Tee Runs are now available from stock with ZnNi plating. Exterior surfaces are plated to ASTM B841 Class 1, Type A, Grade 10 to provide 500 hours of resistance to substrate corrosion in salt fog testing.

Inserta® Products Blue Bell, PA • www.inserta.com • 215.643.0192 CIRCLE 145

Contact us to showcase your products and services in the Product Spotlight. This special section is featured in the six bimonthly issues and is a high-profile area offering product-specific advertising. Visit www.FluidPowerJournal.com for more information or to view our media guide.

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CAT-Style Split Flanges, Split Flange Adapters & Flange Plugs Anchor Fluid Power now offers split flanges (PTXO), JIC threaded split flange adapters (609) & flange plugs (COPX) for use with Caterpillar's thicker, Code 62 flange head connections. These are in addition to the complete line of Code 61 and Code 62 flanges and one-piece, no-braze adapters that we have historically offered.

Anchor Fluid Power

A Smarter Way to Design and Build Smarter Machines

Cincinnati • Houston • Edmonton Toll free: 866 FLANGES (352-6437) sales@anchorfluidpower.com www.anchorfluidpower.com

Machines that interact, adapt and learn aren’t a vision – they’re a requirement. Built on an open platform and featuring a robust library of pre-programmed tools, Eaton’s Pro-FX® Technology Platform streamlines application development and simplifies hardware setup, helping you design and build smarter machines more quickly and efficiently.

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www.eaton.com/Eaton/ProductsServices/Hydraulics/ElectronicsSoftware CIRCLE 147

Engineering tools make it easy to assemble.

ES05 PNEUMATIC VALVES THE ESSENTIAL VALVE SYSTEM The AVENTICS ES05 valve system is the essential solution for standard pneumatic applications. By combining modular design, low number of parts and online tools, you can quickly configure and buy the ES05 valve you need. Choose to have your ES05 configuration assembled by the factory or by your local distributor (as fast as same-day), or build your own system using simple assembly steps and the components you select.

For complete technical details, go to www.aventics.us/ESO5

AVENTICS Corporation Lexington, KY www.aventics.us info.us@aventics.com

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31

2017 SKILLS COMPETITION AWARDS

• 1st Place ($650.00) – Sven Hovland, CFPS – Hennepin Technical College – Eden Prairie • 2nd Place Tie ($450.00) – Brian Gilbertson, CFPS – Hennepin Technical College – Brooklyn Park Michael Burg – Alexandria Technical and Community College • 3rd Place ($200.00) – Matt Klehr, Hennepin Technical College – Eden Prairie • 4th Place ($150.00) – Dustin Johnson – Alexandria Technical and Community College • 5th Place ($100.00) – Dillon Lee – Alexandria Technical and Community College • 6th Place ($50.00) – David Black – Minnesota West Community and Technical College – Granite Falls • 7th Place ($50.00) – Brett Johnson, CFPS – Hennepin Technical College – Brooklyn Park

SKILLS COMPETITION 2017

Hosted by Minnesota West Community and Technical College - Granite Falls

2017 STUDENT OF THE YEAR AWARDS

At the skills competition, one student from each school is chosen by the instructors to receive a Student of the Year award. This year, each recipient received a check for $150.00 donated by Chapter 5.

• Michael Burg – Alexandria Technical and Community College • Tony Meyerink, CFPHS – Minnesota West Community and Technical College – Granite Falls • Brian Gilbertson, CFPS – Hennepin Technical College – Brooklyn Park • Matt Klehr – Hennepin Technical College – Eden Prairie

Back row, from left: Chris Mabin, CFPS, Master of Ceremony; Donna Pollander, ACA, IFPS Executive Director; Bret Johnson; David Black; Dillon Lee; Dustin Johnson; Matt Klehr, Front row: Michael Burg; Sven Hovland; Brian Gilbertson

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Connections are available in NPT, SAE, flanged, and hose barb in sizes up to 4”. Our lockable LV2B series ball valves will complete your assembly and are available with limit switches or proximity sensors ensuring proper startup.

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sales@anchorfluidpower.com CIRCLE 500

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JULY/AUGUST 2017

WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG

PAST PRESIDENTS SCHOLARSHIP

Every year, a Past Presidents Scholarship is awarded to one student. This scholarship pays for one full year of tuition for the selected student. This year’s check was $6,113.88.

The Scholarship rotates yearly between the four colleges: Alexandria Technical and Community College, Hennepin Technical College-Brooklyn Park, Hennepin Technical College-Eden Prairie, and Minnesota West Community and Technical College. Funding for this scholarship is generated from IFPS Chapter 5 past presidents.

INSTRUCTORS

From left: Michael Van

Keulen, Foundation Director, Alexandria Technical and Community College Minnesota West Community • Todd Zarbok, CFPAI • Daniel Larson and Technical College Granite Falls; George Beniek Hennepin Technical College, Brooklyn Park (middle) presents the 2017 • Bill Martin, CFPAI • Jeannine Uehling, CFPAI Past Presidents Scholarship to Tony Meyerink, CFPHS, Hennepin Technical College, Eden Prairie Minnesota West - Granite Falls • Michael Cirillo, CFPAI • Chad, Grimmer, CFPS Host - Minnesota West Community and Technical College – Granite Falls • Tom Midthun, CFPS • Ty Bowen, CFPS • Joel Timm, CFPS

JUDGES

The judges have the task of constructing various tests, providing testing supplies, as well as administering and grading the tests. The judges are the backbone of the competition, and their efforts and commitment keep the competition on track.

From left: Chris Mabin, CFPS, Skills Competition Coordinator, Fleet Pride; Randy Meyer, CFPS, John Henry Foster Co.; Scott Aldridge, Power Systems Inc.; Bryan Anderson, CFPS, Parker Hannifin Corporation; Heidi Kloskin, CFPS, JEM Technical Marketing Co., Inc.; James Giroux, CFPS, Certified Power, Inc.; Bill Hotchkiss, CFPAI, SunSource; Jeff Arbogast, CFPS, Fleet Pride Truck & Trailer Parts

THE IFPS

The International Fluid Power Society supports the Skills Competition every year. Donna Pollander, ACA, IFPS executive director, attended this year’s competition and presented a check to Chapter 5 for $2,500.00 supporting the 2017 Skills Competition. In addition, all winners and the Students of the Year will receive a one-year paid membership to the IFPS. The continued support from IFPS is essential to Chapter 5 and is greatly appreciated by all members. Chapter 5 used the donated funds for the contestants, awards, and other costs associated with the competition.

WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

JULY/AUGUST 2017

33

CIRCLE 501

THE CASE FOR USING

IN MOBILE MACHINES

BY PAUL BADOWSKI, CFPPS, CFPHS, CFPS CROSS COMPANY – MOBILE HYDRAULICS & CONTROL SYSTEMS GROUP

LET’S SET THE STAGE: You are an operator of a concrete pump that is delivering concrete to the top of a six-story building. You need to move the nozzle into position and have the ability to start and stop the flow of the concrete into the forms that your crew has built.

Screaming “Turn it on” and “Move it a little left” and “Move it a little right” through a bucket brigade of people relaying your responses back to the machine operator is a very inefficient, unsafe way to control the work.

Radio frequency remote controls allow the operator located at the final work location to remotely operate the pump and positioners from the top of that six-story building by using a hand-held wireless pendant.

This example might be a bit extreme, but it shows the advantage of using this technology. You may be surprised how frequently your operator finds himself in a situation that could be improved with radio frequency remote controls.

THE BASICS So, how do they work? The basics are described in the product name.

Through the use of a radio frequency, a signal is sent from one device to another to make something happen. The signal can range from 400 MHz to 2.4 GHz, and the signal range will also establish the amount of power being broadcasted.

Signal strength, signal distance, obstacles, potential hazards, and battery life must all be taken into account. You’ll want the operator pendant to be able to operate for at least a day on a single battery charge. In most cases, the batteries will last much longer. Signal repeaters and special antennae, along with strong radios, can help these systems work reliably with ranges over one mile.

34

JULY/AUGUST 2017

SAFETY CONSIDERATIONS In the U.S., the performance of remote control and the safety of the machines is based on industry standards. There will be different safety and machine standards for different markets, such as mining, construction, and agriculture, to name a few. Signals of 900 MHz are not allowed in certain countries, and it is the responsibility of the OEM to be aware of the rules for the countries where they are delivering their machines.

It is important that the machinery OEM stays in contact with the radio frequency remote control supplier when shipping machines out of the country just to make sure all international policies are followed.

Europe has a radio frequency standard, ISO 13849-1, with several performance levels: • PL-A is the first grade and offers no E-stop. This would be a basic on/ off button control system.

• PL-C is the first level, which monitors an E-stop.

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• PL-D has a dual E-stop, as well as a dual safety processor monitor that looks for an information packet from each E-stop every 50 m/s.

If it loses signal with the transmitter, it will disable the remote and shut down the machine.

• PL-E requires complete redundancy of all signals.

TESTING The safety issues are a key concern in remote controls. You want to always remain in control of your machine. So, what happens if you are remotely controlling a machine and a giant semi-trailer pulls between you and the base machine? Do you retain control of the machine? What happens when you lose a signal?

A simple test for any remote-control device is to power up the transmitter and mount the receiver in a location similar to the actual working atmosphere, then start walking. Most devices have a status indicator, and you need to see when you lose communication with the device.

Test the device in various situations. What happens when a vehicle blocks the line of sight? What happens when you turn around and point the transmitter in the opposite direction? Do other engines, generators, construction equipment, tractors, garbage trucks, or other potential items reduce the range or disturb your signal in any way?

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PERFORMANCE With the response of the remote being as fast as radio waves, you can expect an extremely quick response from your controls. And you are not limited to on/off controls. You can utilize multiple proportional controls for motion and speed controls. Imagine feathering in a 50-ton crane, elevated 40 feet in the air, to an exact position—within inches of where the load needs to be delivered—with the turn of a knob or manipulating a lever.

It is even possible to link a series of radio frequency E-stops to the control. As the main operator is moving the crane, the service personnel around the container all have an E-stop strapped to their belts. If they see something go awry, anyone can hit their E-stop and halt the motion until it is proven safe to continue.

Although initially there was heavy resistance to utilizing radio remote controls, it has become accepted in the mobile machine market that having the controls in the operator’s hands—who is with the moving load—can bring unique benefits. Over time, the reliability and safety of these systems have been proven.

The transmitter and receiver are formatted to talk to each other and jump channels continuously. Until formatted, it is not possible for a new device to join the network. The formatting and channel jumping allows for numerous devices to work side by side without the possibility of interference.

About the Author: Paul Badowski, CFPPS, CFPHS, CFPS, has been an account manager in the fluid power industry for over 25 years, calling Michigan, Florida, and now Georgia home. His background includes pneumatic, electrical automation, and hydraulic systems and components. Mr. Badowski has been working with Cross Company– Mobile Hydraulics & Control Systems for over 16 years. He can be reached at paul.badowski@crossco.com.

JULY/AUGUST 2017

35

CIRCLE 503

NFPA UPDATES

FPEF SCHOLARSHIPS NOW MANAGED BY NFPA FOUNDATION

CCEFP Fluid Power Research Webinar Series “CO-SIMULATION: THE ROAD TO A MORE PRECISE MODEL”

The CCEFP webinar series continued with a presentation on May 24 with Celine Cabana, technical account manager at FD-GROUPS America, Inc. The topic was “Co-Simulation: The Road to a More Precise Model,” which detailed a dynamic simulation study of the complete hydraulic system for the MPG (Multi-Purpose Gantry) being operated in the London Subway.

The purpose was to understand how to close the gap that exists between the virtual prototype and the actual machine. While the machine is in operation, torsion in the structure affects the hydraulic system’s performance. In integrating the deformation of the static part with the dynamics of the vehicle, the engineering entity of FLUIDESIGN Group performed a study on a complete new articulated boom lift design.

The intention of the numerical simulation, performed in conjunction with Haulotte Group, was to validate the mechanical structure and the hydraulic sizing of the new articulating boom lift kinematics. The mechanical structure and hydraulic actuation modeling allowed the researchers to understand the interaction between the two physics that govern the boom behavior. Vibratory phenomena related to the bodies’ flexibility and the actuators’ dynamics were studied via a co-simulation method with Virtual Lab Motion and AMESim software.

From inception of the project, the risks were substantial, mainly on the backward stability of the machine. The chosen methodology was to perform a co-simulation. The 1D dynamic simulation confirmed the hydraulic system sizing, validated component choice, and verified hydraulics and mechanical structure stability, while the 3D mechanical model confirmed the dynamic stability, calculated the loads in the connections, and validated the effects of the controls done in the dynamic simulation on the behaviors of the machine’s systems.

In each section of the co-simulation, the models were optimized in order to perform as required. The coupling of the models was then achieved, and the researchers were able to verify the operation and the controls. They tested the virtual prototype with the recommended profile. They noticed an imbalance in the pressure at the moment the boom was going down, with an amplifying effect as it was progressing. They evaluated different solutions, both in the component sizing and on the operation controls. They could then manage the controls before the material prototype was built.

The first trials of the actual prototype were conclusive. Not only did the researchers achieve a gain of time in the fine-tuning of the machine, but they were also able to reduce the design time significantly. The multitude of benefits by using co-simulation allowed them to foresee the future perspectives of using this type of methodology. Co-simulation is a powerful tool to build numerical models closer and closer to reality.

ABOUT THE CCEFP WEBINAR SERIES

The series is a monthly webcast with research, workforce, and special topic presentations hosted by the CCEFP and sponsored by NFPA. Listeners learn more about fluid power research projects at the CCEFP and how they benefit the fluid power industry. Registration is required to attend these free webinars, and interested NFPA members can sign up at www.ccefp.org.

UPCOMING WEBINAR TOPICS JULY 26, 2017

16HS1: Hybrid MEMS Proportional Fluid Control Valve

“Pulsation Prediction Using Detailed Pump Modeling and System Level Effects” by Rodrigo Aihara, Gamma Technologies

AUGUST 23, 2017

16MO3: Four-Quadrant MultiFluid Pump/Motor

16ST2: Investigation of Noise Transmission Through Pump Casing

SEPTEMBER 27, 2017

16HS3: Controlled Stirling Power Unit

NOVEMBER 15, 2017

16MO2: Control and Prognostic of Electro-Hydraulic Machines

DECEMBER 13, 2017

CCEFP: State of the Center

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JULY/AUGUST 2017

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ATTENTION FPEF SUPPORTERS:

I want to make sure that NFPA members who are also Fluid Power Educational Foundation (FPEF) supporters are aware of the recent announcement about the future of the FPEF’s very popular and successful fluid power scholarship program. This program, which provides $2,000 scholarships to qualified students studying fluid power at 2-year technical colleges or 4-year universities, will now be managed by the NFPA Education and Technology Foundation.

If you wish to continue supporting the program, you may direct future gifts to the NFPA Foundation at http://www. nfpa.com. We welcome your gift in general support of all our programs. But, if you prefer to restrict your gift for the scholarship program, you can indicate your designation on the donation form.

Like the FPEF, the NFPA Foundation is a 501(c)(3) tax-exempt, charitable organization. All donations are therefore tax-deductible.

The NFPA Foundation’s mission is to meet the workforce development needs of the U.S. fluid power industry. Through the generous support of our donors, we manage a portfolio of programs that:

• Foster awareness and involvement of middle and high school students, helping them understand fluid power’s potential as a technology and as a career path.

• Increase the number of technically trained people capable of integrating and applying fluid power, and connect them to careers in the fluid power industry.

• Increase the number of university engineers educated in fluid power, and connect them to careers in the fluid power industry.

The FPEF scholarship program is a welcome addition. If you would like to learn more about our other programs, I would encourage you to visit our website.

Please feel free to contact me with any questions at elanke@nfpa.com or (414) 778-3351.

U.S. FLUID POWER EXPORTS HELP CLOSE TRADE DEFICIT IN TOUGH 2016 Even during a tough 2016, U.S. fluid power exports helped close the gap in the trade deficit. While U.S. fluid power imports dropped 8.2%, which just happens to nearly match the 8.8% drop in U.S. total fluid power shipments in 2016, U.S. fluid power exports only fell 2.1% during that same period. This translated into a 25.6% tightening of our U.S. fluid power trade deficit.

Overall in 2016, the U.S. fluid power industry sold $5.5 billion dollars in exported products and $7.0 billion dollars in imported products. Both exports and imports of fluid power products continue to grow every year, with imports outpacing exports since 1998, creating a trade deficit for the last 18 years. Over the last five years, U.S. fluid power exports have grown 17.8% and U.S. fluid power imports have grown 18.3%.

Mexico sits at the top of the major trade partners list for both imports and exports. As seen in the charts below, it is hard not to notice that eight of our top ten foreign trade partners are included in both lists.

In fact, the top ten foreign trade partners alone represent 73% of fluid power products exported from the U.S. and 87% of fluid power products

Mexico 19%

Other* 27%

imported into the U.S., as broken down in the pie charts below. The U.S. exports fluid power products to 198 countries and imports fluid power products from 120 countries all together, meaning the vast majority of transactions happen between the top ten trade partners.

To access NFPA’s complete 2016 Foreign Trade Report, please visit nfpahub.com/stats. NFPA Member Login required. Questions concerning this report can be directed to Eric Armstrong at earmstrong@nfpa. com or (414) 778-3372.

Exports to Major Trade Partners – 2016

Imports to Major Trade Partners – 2016

Country

Dollars (000,000)

Country

Dollars (000,000)

Mexico

1,035,697,351

Mexico

1,398,600,650

Canada

794,529,054

Germany

979,501,320

Germany

423,604,470

Japan

979,083,360

China

422,793,665

China

694,487,906

United Kingdom

360,401,272

Canada

563,196,038

263,140,283

United Kingdom

393,800,700

Brazil

369,026,952

Japan

222,744,610

Korea

France

172,993,897

Italy

305,238,367

Korea

166,614,860

France

252,058,680

Australia

155,188,051

Philippines

137,641,158

Other*

1,527,322,143

Other*

938,733,166

Total

5,545,029,656

Total

7,011,368,297

* 188 countries represent the “Other” category

Australia 3% Korea 3% France 3% Japan 4% Brazil 5%

Philippines 2%

* 110 countries represent the “Other” category

Canada 14%

Germany 8% United Kingdom 6%

Other* 13%

China 8%

Mexico 20%

France 4% Italy 4% Korea 5%

Germany 14%

United Kingdom 6% Canada 8%

China 10%

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Japan 14%

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NFPA UPDATES

ECONOMIC UPDATE WEBINARS PROVIDE IMPORTANT INSIGHT NFPA’s Economic Update webinars, offered free to NFPA members, investigate the current and future state of the U.S. and global economy, the short-term outlook for the fluid power industry, and what to expect from a number of our industry’s most popular customer markets.

All you need is a computer with an Internet connection and a phone. Contact Eric Armstrong at 414-778-3372 for more information.

NFPA CAREERS SITE CONNECTS COMPANIES AND CANDIDATES

BY ERIC LANKE, NFPA PRESIDENT/CEO

The National Fluid Power Association (NFPA) has launched a new NFPA Careers (nfpahub. com/careers) website designed to connect students with fluid power companies looking for job candidates. Companies can use the site to post their job openings and create a company profile. Jobs can be searched by location and years of experience required, along with type: full-time, part-time, and internship. Students can use the site to post their resumes and learn more about the companies posting jobs.

Job posting on NFPA Careers is reserved for companies who are Pascal Society-level donors to the NFPA Education and Technology Foundation. The association believes this will be essential to help it raise the money necessary to keep managing the programs that result in job candidates from the fluid power education programs at its partner universities and tech schools.

If you are not already a Pascal Society-level donor and would like more information, please contact Eric Lanke at elanke@nfpa.com or 414-778-3351.

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WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG

NFPA FLUID POWER VEHICLE CHALLENGE BRINGS STUDENTS AND INDUSTRY TOGETHER Teams of college students from across the country gathered in Ames, Iowa, to compete against each other with the fluid-powered bicycles they had designed and built for The Fluid Power Vehicle Challenge. NFPA member, Danfoss, hosted the event at its headquarters building and test track. Seven university teams competed, including Cal Poly San Luis Obispo, Cleveland State University, Murray State University, Purdue University, University of Akron, University of Cincinnati, and Western Michigan University. For many of these schools, this competition served as their senior capstone design course for seniors, and for many of these students, it was the first time they had taken a course in fluid power.

The competition is based on an initiative pioneered by the Parker Hannifin Corp. and strives to promote original thinking in a competitive setting by combining two technology platforms that are not normally associated with one another—human-powered vehicles and fluid power. The Challenge supports the education of next-generation engineers by exposing them to the design challenges associated with a fluid-powered vehicle and teaching them the value of fluid power and electronics for motion control.

Purdue University took home the Overall Champion award. Other awards were given for Teamwork, Best Paper/Presentation, Best Design, and for each of the three bike races (sprint, efficiency, and endurance). Silver and gold-level donors to NFPA Pascal Society served as judges and got to meet and interact with all of the students. Sponsors for the event included Parker Hannifin, SunSource, Eaton Corp., LubeTech, and Danfoss. For more information, contact Lynn Beyer at 414-778-3364.

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NFPA UPDATES

What’s New at the 2017 IEOC Year after year, the Industry & Economic Outlook Conference (IEOC) has been the premier economic event that offers hard data and expert analysis for everyone in the fluid power supply chain. The 2017 conference has built off of previous years to offer attendees a number of new opportunities to network, learn, and otherwise get the most out of the event.

AUGUST 15 - 16, 2017 2017 INDUSTRY & ECONOMIC OUTLOOK CONFERENCE (IEOC) AUGUST 14 GOLF AND WELCOME RECEPTION WESTIN CHICAGO NORTH SHORE WHEELING, IL

NETWORKING AND ENGAGEMENT

Technology Roadmap Forum and Lunch – Aside from the Future Leaders Lunch and traditional Networking Lunch, NFPA has added a lunch event that allows attendees to learn more about how NFPA is informing and advancing our industry’s efforts to address the technology needs of our customers.

IEOC Networking/Council Breakfast – Not only enjoy a full selection of breakfast favorites, but also engage in one of three casual council meetings.

The Supplier, Distributor, and Pneumatic councils will host an informal discussion centered around several areas of interest, allowing you the opportunity to learn more about involvement in NFPA councils and committees.

PRESENTATIONS

Industrial Breakout Session – While this breakout session is one of two traditional options on Tuesday afternoon, NFPA has completely revamped the speaker/topic line-up this year.

Presentations include: • Opportunities in the Industrial Marketplace – Scott Hazelton, IHS Markit • Metalworking/Machine Tool Market Forecast – Pat McGibbon, Association for Manufacturing

Technology (AMT) • Global Outlook on Machinery Production and Industrial Automation Capital Expenditure – Mark Watson, IHS Technology • Future of Manufacturing with Kevin Surace, Appvance – Kevin will draw upon his vast Silicon Valley experience to address topics like artificial intelligence & robotic automation, Internet of Things & big data, sustainability & efficiency, repatriation, and more – all hot topics in our industry.

For more information or to register, visit nfpahub.com/events. Contact Eric Armstrong at earmstrong@nfpa.com or call (414) 778-3372 with questions or comments.

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August 1-4

14-18

22-24

23

28-30

28-Sep 1

IFPS AI and JPP Workshops Fairfield, OH CFC Industrial Training Contact IFPS: 800-308-6005 askus@ifps.org

Troubleshooting Maumee, OH Eaton Hydraulics Training Services 800-413-8809 hydraulicstraining@eaton.com

Fundamentals of Industrial Hydraulics Jackson, MI Eaton Hydraulics Training Services 800-413-8809 hydraulicstraining@eaton.com

AC and DC Electrical Fundamentals and Safety Fairfield, OH CFC Industrial Training 513-874-3225 info@cfcindustrialtraining.com

Advanced Industrial Hydraulics Eden Prairie, MN Eaton Hydraulics Training Services 800-413-8809 hydraulicstraining@eaton.com

7-11

15-17

CCEFP Webinar Series: “Four-Quadrant MultiFluid Pump/Motor” and “Investigation of Noise Transmission through Pump Casing” 1:00 – 2:00 p.m. Eastern www.ccefp.org

Industrial Hydraulic Fundamentals Houston, TX Bosch Rexroth 610-997-6745 training@boschrexroth.com

Fundamentals of Mobile Hydraulics (Regional) St. Louis, MO Eaton Hydraulics Training Services 800-413-8809 hydraulicstraining@eaton.com

7-11 Troubleshooting Electrical Systems Fairfield, OH CFC Industrial Training 513-874-3225 info@cfcindustrialtraining.com

15-18

8-10

21-23

Fundamentals of Industrial Hydraulics St. Louis, MO Eaton Hydraulics Training Services 800-413-8809 hydraulicstraining@eaton.com

Level 2 Mobile Hydraulics – Advanced Maintenance and Repair (3-day) Fairfield, OH CFC Industrial Training 513-874-3225 info@cfcindustrialtraining.com

8-10

21-25

Pump Controls Eden Prairie, MN Eaton Hydraulics Training Services 800-413-8809 hydraulicstraining@eaton.com

Level 2 Mobile Hydraulics – Advanced Maintenance and Repair (5-day) Fairfield, OH CFC Industrial Training 513-874-3225 info@cfcindustrialtraining.com

14-16 2017 Industry & Economic Outlook Conference Wheeling, IL Westin Chicago North Shore Contact NFPA: 414-778-3344 www.nfpa.com

14-16 Level 1 Pneumatics – In-Depth Fundamentals (3-day) Fairfield, OH CFC Industrial Training 513-874-3225 info@cfcindustrialtraining.com

14-18 Level 1 Pneumatics – In-Depth Fundamentals (5-day) Fairfield, OH CFC Industrial Training 513-874-3225 info@cfcindustrialtraining.com

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Mobile Hydraulic Technology Elk Grove Village, IL Parker Hannifin 216-896-2495 mctrain@parker.com

21-25 Hydraulic Pump Systems Bethlehem, PA Bosch Rexroth 610-997-6745 training@boschrexroth.com

21-25 Industrial Hydraulic Principles Bethlehem, PA Applied Motion Technologies, Inc. 610-333-5689 Lisa.walker@amthydraulics. com

22-24 IFPS Connector & Conductor (CC) Review with Job Performance Test Centennial (Denver), CO NTT Training 800-308-6005 ascheer@nttinc.com CIRCLE 103

WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

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E V I T A T E N C E N V A E S N R R PP INTE RME E O M I A F T M ROLL NEY && ON ES MO AV S

IN SW A J BY

B DER

Every investment is worth protecting. When you invest in machinery or equipment that is the lifeblood of your operation, investing time and money in preventative maintenance should be a top priority. If you run the machine 24/7, without maintenance, you’re playing with fire. You can just keep running the machine and keep replacing parts when they break, but you spend a lot more on parts than you lose on maintenance downtime. The goal is to keep the machine running for a long time. If you don’t stop for maintenance, at some point, something’s going to break and you may have to wait months for a replacement part.

Obviously, that is downtime no one can afford.

Samco Machinery recently updated its Preventative Maintenance Program Guide for its customers. Because we specialize in engineering and manufacturing customized metal roll-forming solutions, every maintenance program is at least a little bit different.

The general outline is useful for any metal roll-forming machine.

However, there are some points of emphasis to consider, some things that may get overlooked.

The coolant system cannot be ignored. Ensuring an accurate coolant mixture is critical. Water-soluble oil used in the roll-forming operation needs to be maintained at the oil supplier’s prescribed ratio of oil to water. This can be best accomplished by using a refractometer to measure the recommended concentration, and it should be done on a daily basis; you want clean coolant! (Refractometers are available through your oil supplier.)

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AM TI , S

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IN ACH

ERY

CT OTE PR OU R Y M E NT Y SB E ST INV SINE S G N U & B MAK I OR CE EF TI M E N A N I NT MA

Too much water in the coolant mixture can cause rollers to stick together, affect performance of the machine, and the quality of the product. Material going through the forming process and the speed both have an effect on the coolant system.

New technology will help owners and operators with preventative maintenance. Heat sensors will gauge the temperature of a particular process area of a machine and just as important, allow you to monitor temperature changes that could indicate a need for maintenance.

Noise sensors will be used to monitor wear on bearings, which can get overlooked, as well.

The bottom line is that maintenance of machinery is necessary to ensure consistent, productive, profitable operation with minimal downtime, preservation of the investment, and the reduction of unscheduled repair. All components of the operation will have varying requirements for lubrication, estimated life, and need for ongoing maintenance.

WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG

IMPORTANT

The following outline is dependent on the number of hours per month or year that the equipment is in operation.

Generally, the timeframes outlined in this document assume a two-shift operation on five days per week, or 250 days per year.

LUBRICANTS

• Grease: This is the most common of lubricants, used in bearings and dies.

• Shear dies (need to be lubricated daily): Use the minimum amount necessary to witness the lubricant passing a given point. Remove excess lubricant to maintain a clean operation and to remove a dirt-catching situation.

• Bearings: Requirements vary depending upon the load applied to individual bearings.

• Roll former shaft bearings: Under heavy loads require frequent lubrication, monthly.

• Pillow blocks and slide blocks: Under light loads may be lubricated yearly.

• Chain couplings: To refill chaintype shaft connectors, remove the two plugs and insert a lubrication fitting in one of the openings. Fill with lubricant until the lubricant begins to exit the open hole. Remove the lubrication fitting, and reinstall the two plugs.

HYDRAULICS

Installing Hydraulic Oils to Equipment • When filling new equipment or the changing of hydraulic oil, it is imperative that the oil be filtered through a 10-micron (or better) filter to remove impurities. All hydraulic oil is subject to impurities.

Equipment using high-speed valving will operate to the highest efficiency by impurityfree hydraulic oil.

Hydraulic Oils • Hydraulic oil has a limited life usage dependent on the application.

• There are several means of determining when hydraulic oil should be replaced.

• The most definitive means of determining when oil should be changed is through an oil service firm that can provide microscopic analysis of samples supplied. The samples are evaluated in relation to the manufacturer’s specification.

The recommended viscosity of oil is based on the application.

Hydraulic oil should be changed when testing shows it can no longer meet the manufacturers specifications.

Daily checks of hydraulic oils should be routine. Operators can review oil levels.

• Annual maintenance programs may be established by microscopic testing of the oil to determine an “ideal time period” between hydraulic oil changes, dependent upon the hours of usage.

Hydraulic Oil Filters • In-line hydraulic filters should be scheduled for change when the indicator moves into the “yellow” range and before the indicator moves into the “red” range. Once the indicator moves into the “red” range, the filter is essentially operating in a bypass mode and providing no filtering of the oil.

Cleaning Hydraulic Reservoirs • When changing hydraulic oils, it is wise to take the time to clean out the reservoir to remove as many impurities as possible. This involves removing the access covers and wiping the floor of the reservoir with solvent soaked in lint-free wipers to remove all matters of accumulated dirt. This may include portions of gasket, hose lines, and accumulated oil impurities.

WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

Air-Type Heat Exchangers • Screens in the air filters should be removed and cleaned with solvents. Screens normally become clogged with accumulated airborne dirt and will cease to operate as designed. Keep the air filters clean. This will likely occur on an increased-frequency basis as compared to the need to change the hydraulic oil.

Water-Type Heat Exchangers • Ideally, the use of softened water in areas of “hard water” will keep the piping clear of scale build-up.

• Pressure filters are an optional item and may need to be changed periodically.

Hydraulic Accumulators • For best operation, the pressure of the nitrogen gas should be checked weekly. This requires the insertion of a gauge to the check valve to verify and maintain the design pressure of the nitrogen in the accumulator.

• Pressure drop in the accumulator allows the internal “bag” to fold and unfold excessively, leading to bag failure and machine downtime. Checking accumulator pressure should be undertaken by trained personnel.

Hydraulic Hoses Hoses need to be checked monthly. Hoses operate under extreme pressure with flexing and bending with each cycle of the operation. Items to check include • Abrasion »» Hoses that are being abraded due to rubbing on each other or on portions of the equipment will fail in due time. »» Install proper hose separator clamps where necessary to keep hoses from rubbing on each other or on portions of the equipment.

• Leaking »» Hoses that show signs of leakage should be replaced immediately. This is a major safety hazard. Hydraulic oil is extremely hot and under great pressure.

• Hose Life »» Properly engineered hydraulic hoses have a life expectancy in the millions of cycles depending upon the application. »» High-pressure lines, used primarily on piercing and shearing operations, are of major concern. Here, operating pressures of 2800 to 3000 psi with repetitive flexing of the hose requires frequent monitoring by operators and by maintenance personnel.

Pneumatics • Compressed air serves many purposes. Ideally, there should be no wasted use of compressed air. The ideal manner to check for air leaks is to make a major check of all air lines when the plant operation is idle and absolutely quiet.

Turn on the compressor system and listen for air leaks; they will be quite evident.

• Repair all leaks to conserve compressed air for best use in the manufacturing operations.

Over-Running Clutches • Over-running clutches contain oil (synthetic automatic transmission fluid) and normally require changing the oil every two years. These may be found on flatteners and pinch rolls, but not in every application. (Some suggested brands include Amsoil and Mobil.)

Drive-Belt Tensioning • Drive-belt tensioners are found on flatteners, usually within the housing and located underneath the flattener proper.

• The ideal tension is set by adjusting the tensioner mechanism.

• Drive belts are found on all motor applications.

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43

•

•

• •

•

•

•

Individual Roll Former Gear Boxes Individual and multiple-type gearboxes contain EP-320 gear oil (or as per manufacturer specification) and are subject to gear wear and reduction in the lubricity of the oil over time.

Ideally, the oil should be changed yearly for best operation and the base of the tank cleaned to the extent possible.

Refill the gearbox to the sight gauge only for best operation.

When cleaning gearboxes, before refilling, check for end-play in the shafts.

Remove any idler gears that would restrict the checking procedure.

Checking shaft end-play can be accomplished merely by manually moving the shaft inboard and outboard. Any end-play can be overcome by tightening the nut on the end of the shaft, having care not to over-tighten the bearing.

Checking the bearing rotational quality can be accomplished by rotating the shaft. Bearings exhibiting “rough” sounds or feeling during rotation require changing.

Water-Based Coolant Lubricants • Water-soluble oil used in the roll-forming operation needs to be maintained at the oil supplier’s prescribed ratio of oil to water. This can be best accomplished by using a Refractometer to measure the recommended concentration.

Refractometers should be available through your oil supplier.

Tooling Inspection • Piercing, cutting, forming, and knurling rolls are all subject to wear over time.

• Piercing tools require sharpening to maintain clean shearing of the edges.

Piercing tools have a limited life due to becoming “short” in overall length.

• Know the lengths at which tools need to be replaced before reassembling and having to remove the die a second time to change tooling.

• Maintain an adequate supply of replacement punches and dies to reduce downtime due to reordering.

• Establish a reorder procedure to maintain inventory levels on hand.

Top Left: Operators should make a daily check for oil levels on gearbox drives or else the gearbox will overheat and malfunction. Top Right: Spur gears that drive the top shaft need to be continuously monitored for sharpness to avoid backlash. Left: Check tension of couplings between the shaft and encoder wheel, or else the wheel will “float.”

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FOR MORE INFORMATION

Forming Rolls • Forming rolls are somewhat more challenging to know when to replace.

• To obtain and evaluate each roll station, stop the line when the material is throughout the machine from the first pass to the last pass.

• Carefully cut a section of the material between each successive set of rolls and compare the shape of the rollformed section at that point with the roll-tooling drawings.

• Differences in the section and the roll drawings will give an indication of those rolls that either need to be adjusted to achieve the engineered shape or possibly the rolls that need to be replaced.

• Sometimes the whole tooling set can be recut due to maintaining a consistent pass line as engineered.

• Before removing tooling, document the stand/pass settings for referral to reset tooling.

Knurl Rolls • Knurl rolls set too deep will stretch the material and likely cause straightening problems.

• Knurls are merely to provide an indentation for drywall screws, to prevent the screw from skating across a smooth surface.

Samco Machinery provides customers with designs and solutions for metal roll-forming project needs. Maintaining ISO 9001 certification, the company manufactures roll-forming machines, uncoilers, roll tooling, presses, and material-handling solutions, servicing a multitude of customers worldwide in varied industries. Visit www. samco-machinery.com or contact sales@samco-machinery.com.

ABOUT THE AUTHOR Jaswinder Bhatti has been with Samco Machinery for more than 30 years. He started by working in every department on the shop floor, working his way up to plant manager. He is currently vice president of applications engineering and global operations.

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Anchor Fluid Power offers a broad range of fluid power components including SAE J518 & ISO 6162 flanges and split flange adapters, weld couplings, high pressure hydraulic ball valves, flow control, needle and check valves. Visit www.anchorfluidpower.com to request a free copy of our master catalog.

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Industrial Directional Control Valves Catalog

Download the AVENTICS Industrial Directional Control Valves catalog for up-to-date details on our control valve products. From rugged CERAM slide valves engineered for harsh environments, to our popular poppet valves, spool valves and direct acting valves, you have all the information you need to find the right valve for your next application or machine.

Download the free catalog here www.aventics.us/en/sales-catalog AVENTICS Corporation Lexington, KY www.aventics.us info.us@aventics.com

The Hydraulic Component Experts

For nearly 50 years, CRS Service has been a trusted source for high quality hydraulic pumps, motors, valves and component parts throughout the global hydraulic industry. We stock both current and hardto-find obsolete replacement products, many of which are manufactured at our Rochester Hills, Michigan facility.

Our extensive inventory and multiple locations allow us to ship many of your orders same day. Contact us to request a copy of our line card.

CRS Service, Inc Email: info@crsservice.com Phone: 800.521.2628 or 248.652.9940 Web: crsservice.com

46

Stop Letting Crud In Your Bunghole!

Reservior Mounted

Drum / Tote Mounted

Threaded Single Tube

RAM reservoir, drum and gearbox adapters keep contamination out of your fluid by sealing out your dirty environment while providing permanent downtubes inside the reservoir. Kidney loop, transfer, fill your fluids without making a mess of the floor, you or your ISO Codes. No fabrication necessary, check us out!

C-Change Inc. 1.916.752.2984 info@c-changeinc.com www.c-changeinc.com

Innovative Solutions for the Toughest Challenges Eaton pumps, motors, transmissions, valves, cylinders, controls, hose and fittings offer a unique combination of proven technology and innovative design that translates directly into reliable performance and enhanced uptime. Whether you need a single component, a custom-engineered solution, or anything in between, Eaton is the partner of choice for mobile and industrial applications.

Learn more by downloading our Hydraulics Portfolio Brochure here: http://www.eaton.com/ecm/groups/public/@pub/@eaton/@hyd/ documents/content/pct_2517514.pdf

Solutions for Hydraulic Hose Fittings ESSENTRA COMPONENTS • CIRCLE 111

SOLUTIONS TO PROTECT

HYDRAULIC HOSE & FITTINGS

A new name, making the same great products formerly

Protect vital components and expensive equipment with a range of solutions for hydraulic hoses and fittings. This catalog features a variety of hose protection materials including wraps, clamps, cable ties, caps, plugs, netting, and more! Our products are cost-effective and can help to protect people, the environment and machinery against possible hydraulic hose oil leakage or spills.

Essentra Components 800.847.0486 www.essentracomponents.com

Download our NEW M2-200 Brochure Today on our Website FLUIDYNE FLUID POWER • CIRCLE 112

Our balanced vane motors are not only compact and efficient, but they have the ability to provide variable speed, variable horsepower, and constant torque. The motors offer speeds up to 2200 rpm at maximum pressure. Available in shafts 1, 3, 6, and 11. Download our brochure on our website to learn more.

FluiDyne Fluid Power 586-296-7200 sales@fluidynefp.com www.fluidynefp.com

HM589 and HM542 Power Take-Off Series

2017 New Products Catalog

HEAVY MOTIONS • CIRCLE 113

HERCULES SEALING PRODUCTS • CIRCLE 114

Heavy Motions’ new HM589 and HM542 power take-off series is designed to work with the most popular medium and heavy duty transmissions. Our HM589 series replaces the 489 series 8-bolt mount and our HM542 series replaces the 442 series 6-bolt mount PTOs with standard and deep mount, direct and remote pump mount in a wide range of gear ratios. They are 100% interchangeable, part by part. We also offer spare parts: housings, gears, shafts, shifters, valves, repair kits and more.

2134 S Green Privado

Ontario, CA 91761

The 2017 New Products Catalog is now available. New inch product lines include the PS330 Piston Seals. New metric offerings include MRU-KYB Rod U-Seals made to Kayaba-equivalent design. Kits have been expanded to include new seal kits for Bobcat, Case, Caterpillar®, Enerpack, Hitachi, JLG, John Deere and many more. To order your free copy of the Hercules 2017 New Products Catalog, visit the Company Literature section of the Hercules website at www.HerculesUS.com or call 866-625-0542.

www.heavymotions.com

Product Line Overview

Compressed Air Filtration

HYDRAULICS INTERNATIONAL, INC. • CIRCLE 115

LA-MAN CORPORATION • CIRCLE 116

PBVF-100C

Hydra ulics

Intern ation al, In c.

HII

Flow Meters

High Pressure Valves

Electric Driven Gas Boosters

PRODUCT LINE OVERVIEW

Air Driven Pumps

Air Pressure Amplifiers

Air Driven Gas Boosters

Package Systems

Hydraulics International, Inc. is a leading manufacturer of air and electric driven gas boosters, air driven liquid pumps, air pressure air amplifiers, high pressure valves, turbine flow meters and packaged systems. Our products offer the most comprehensive range of models to the fluid power industry whether is measured by ultimate pressure, discharge flow rate or fluid compatibility.

Request a FREE copy today!

DISTRIBUTOR INQUIRIES WELCOME Hydraulics International, Inc. 818-407-3400 www.hiigroup.com

WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

Brochure offers a comprehensive overview of the company’s complete line of compressed air filtration products. Highlighted is the patented family of Extractor/Dryers. These two-stage, point of use filters remove contaminates to a 5-micron rating with flow ranges of 15 to 2,000 scfm.

Additional products available include the SuperStar Membrane Dryer, .01 Micron Filter, Refrigerated Extractor/ Dryer, and much more.

La-Man Corporation (800) 348-2463 www.laman.com

JULY/AUGUST 2017

47

Hydraulic Flanges and Components

304 & 316 Stainless Steel Liquid Level Gages

MAIN MANUFACTURING PRODUCTS • CIRCLE 117

OIL-RITE CORPORATION • CIRCLE 118

Catalog includes the popular styles of MAIN Manufacturing’s extensive offering of Hydraulic Flanges and Components – ready for immediate shipment. Dimensional drawings, part numbers, metric and weld specifications included. The “Quick Reference Guide” helps specify less popular items often stocked or quickly manufactured at our US plant.

Corrosive resistant properties make stainless steel gages suitable to a variety of applications. Oil-Rite offers 304 and 316 stainless steel liquid level gages in sizes from 3" to 60". A red line on a white background enhances liquid level visibility. Available with adapters and thermometer. Visit Oil-Rite’s online product catalog for new cut sheets and detailed information.

MAIN Manufacturing Products, Inc. Grand Blanc, MI (800) 521-7918; FAX: (810) 953-1385 E-mail: info@mainmfg.com Web: www. mainmfg.com/fpj

Oil-Rite Corporation PO Box 1207 Manitwoc WI 54221-1207 Phone: (920) 682-6173 Email: sales@oilrite.com www.oilrite.com

Product Specifications

PumpLinx from Simerics

ROTOR CLIP COMPANY, INC. • CIRCLE 119

SIMERICS • CIRCLE 120

Rotor Clip's Product Specification catalog lists full engineering specifications for tapered section retaining rings, constant section rings, spiral rings, wave springs and hose clamps in inch and metric configurations. Also features installation tools for rings and hose clamps. Includes a section on load capacity and other retaining ring formulas, as well as other technical information on Rotor Clip products.

Rotor Clip Company, Inc. sales@rotorclip.com www.rotorclip.com

PumpLinx CFD software offers significantly lower run times and model setup times, translating into big reductions in calendar time of analysis and impressive increases in throughput of engineers. Superior physics includes cavitation, aeration, micron gaps, moving parts, heat exchangers, multiphase, time dependent flows and heat transfer. Applications include positive displacement and centrifugal pumps and compressors, valves, bearings, gears, injectors, heat exchangers and unusually complicated fluid system 3D models.

425.502.9978 • contact@simerics.com • www.simerics.com

Hydraulic Live Swivels Catalog

Your Cylinder Source

SUPER SWIVELS • CIRCLE 121

YATES INDUSTRIES, INC. • CIRCLE 122

All Designs, All Sizes, One Result.

Yates Cylinders – an ISO-9001:2008 company with facilities in Michigan, Alabama and Georgia – is your top-quality supplier for all cylinder applications. Hydraulic, pneumatic, NFPA, millgrade, or custom engineering – you name it, Yates can handle it. Complete catalog available. We also maintain an unmatched repair program used by the biggest names in the American Industry. www.yatesind.com

Inline and 90° hydraulic live swivels.

Available in sizes from 1/8" to 2-1/2", rated to 10,000 PSI, heat treated, superior quality alloy steel, chrome or stainless steel ball bearings, withstands heavy side loads, burnished (micro smooth) barrel bores, Viton®, Aflas®, or Teflon® encapsulated seals, zinc or nickel plated, available in 304 and 440 stainless steel, full flow - low pressure drop, rebuilding kits available.

Super Swivels Phone: (763) 784-5531, Fax: (763) 784-7423, Website: www.superswivels.com 48

JULY/AUGUST 2017

Yates Industries, Inc. 23050 Industrial Dr. E. St. Clair Shores, MI 48080 Ph: 586.778.7680 Fax: 586.778.6565

Yates Georgia 7750 The Bluffs Austell, GA 30168 Ph: 678.355.2240 Fax: 678.355.2241

Yates Alabama 55 Refreshment Place Decatur, AL 35601 Ph: 256.351.8081 Fax: 256.351.8571

WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG

2017 PHOTO CONTEST

The Photo Contest was created to celebrate the wonder of fluid power and the talented professionals who work in the industry.

This year’s contest resulted in many fun and unique images that showcase powerful machinery, professionals in action, and creative fun with fluid power. A panel of judges was assigned the task of choosing winners. The judges selected three winners for each of the following categories:

O

ORIGINALITY

I A

VISUAL IMPACT

D

DEPICTS FLUID POWER

PEOPLE'S

CHOICE

ARTISTIC QUALITY

A one-week voting period followed the end of the contest allowing voters to pick their favorite picture to win the PEOPLE'S CHOICE award. Lastly, one picture was chosen for the STAFF PICK prize.

Thanks to everyone who entered the contest. Here are the winners!

STAFF

PICK

An electro-hydraulic technician wiring in a ball valve limit switch on a hydraulic power unit — BY JESSICA ULLESTAD, AIRLINE HYDRAULICS WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

O

2ND PLACE FOR ORIGINALITY 3…2…1…Fun! Aria’s first pneumatics lesson – BY GENIE WENDEL JULY/AUGUST 2017

49

I A

1ST PLACE FOR VISUAL IMPACT 3RD PLACE FOR ARTISTIC QUALITY Big Brutus coal shovel museum in West Mineral, Kansas – BY PERRY BROKAW, THE BOEING COMPANY

O

3RD PLACE FOR ORIGINALITY Bartender at ConAg Expo – BY MARTI WENDEL, CFPE, CFPS,

I

3RD PLACE FOR VISUAL IMPACT Looking down from work platform mounted on Mantis GTC-1200 with both jibs attached – BY SCOTT HOWELL, SCOTT POWERLINE AND UTILITY EQUIPMENT

CURTISS-WRIGHT SPRAGUE PRODUCTS

O D 50

JULY/AUGUST 2017

1ST PLACE FOR ORIGINALITY 1ST PLACE FOR DEPICTS FLUID POWER ...And the walls come tumbling down...

– BY GENIE WENDEL

WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG

A

1ST PLACE FOR ARTISTIC QUALITY Quarry dump truck at work – BY SCOTT MALCOLM, RELATED FLUID POWER

D

3RD PLACE FOR DEPICTS FLUID POWER King of the Mountain – BY ALAN NIESEN, CFPS, CFPIHM, HFI FLUID POWER PRODUCTS

A D

2ND PLACE FOR ARTISTIC QUALITY TIED IN 2ND PLACE FOR DEPICTS FLUID POWER Cranes for sale – BY MARTI WENDEL, CFPE, CFPS, CURTISS-WRIGHT SPRAGUE PRODUCTS

I D WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

2ND PLACE FOR VISUAL IMPACT TIED IN 2ND PLACE FOR DEPICTS FLUID POWER Showing off some moves at the Pinellas County Eco Fun Festival 2017 – BY RAYMOND MAK, CFPS, SUN HYDRAULICS

JULY/AUGUST 2017

51

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BY LAWRENCE MOLLOY, X X X X X X(PETE) XXXXXXX X X X X X X X X XENGINEERING X X X X X X X X X X X X X X XMANAGER XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X XOF XXXX X X X X X X X X X XAND XXXXXX X X X X X X X X X XCONVENOR X X X X X X X X X X X X XFOR XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX SMC CORP. AMERICA, PREVIOUS XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X TC131/SC3/WG3 ON HYDRAULIC CYLINDERS X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 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ISO STANDARDS AWARENESS FOR FLUID POWER PROFESSIONALS

1

PNEUMATIC CYLINDER

3

Related ISO Pneumatic Cylinder Standards

2

4 5

ISO STANDARDS

Let’s start with a little background on the ISO committees.

ISO TC131 is the committee responsible for fluid power.

One of the groups underneath TC131 is subcommittee 3 (SC3), which is responsible for cylinder standards. Underneath this are the working groups that put together the standards for cylinders. Currently there are three active working groups: WG2 for pneumatic cylinders, WG3 for hydraulic cylinders, and the recently re-established WG4 to work on ISO 6099. This is because it impacts both the pneumatic and hydraulic standards, needing members from both working groups to participate.

Now back to pneumatic cylinder standards. The table on the right lists standards that WG2 would be responsible for and would provide feedback as part of SC3 work. There are other standards that have impact, but responsibilities are in groups outside of SC3. One example would be the reliability standard ISO 19973. Part 3 of this standard is for pneumatic cylinders.

The first group of standards are common to both pneumatic and hydraulic cylinders. These set the ground work for the next group of standards by harmonizing dimensional call-outs, as well as creating common piston rod and bore sizes. The second group of standards are the “meat and potatoes” portion. These are the dimensional standards that most people think about when they are working to select a cylinder for a specific application. The third group is the rod-end mounting accessories. The fourth group is the final testing criteria. This provides a good baseline for manufacturers to use and gives the end customer an understanding of the testing completed on the product before it ships. The last item is a technical report that describes a method for calculating the load capacity for specific types of guided cylinders.

Most people are interested in the standards in group 2, so I will discuss these in more detail.

52

GROUP

STANDARD

DOCUMENT TITLE

1

ISO 6099:2009

Fluid Power Systems and Components -- Cylinders -- Indentification Code for Mounting Dimensions and Mounting Types

ISO 3320:2013

Fluid Power Systems and Components -- Cylinder Bores and Piston Rod Diameters and Area Ratios -Metric Series

ISO 4393:2015

Fluid Power Systems and Components -- Cylinders -Basic Series of Piston Strokes

ISO 4395:2009

Fluid Power Systems and Components -- Cylinder Piston Rod End Types and Dimensions

ISO 15552:2004

Pneumatic Fluid Power -- Cylinders with Detachable Mountings, 1000 kPa (10 bar) Series, Bores from 32 mm to 320 mm -- Basic, Mounting, and Accessories Dimensions

ISO 21287:2004

Pneumatic Fluid Power -- Cylinders -- Compact Cylinders, 1000 kPa (10 bar) Series, Bores from 20 mm to 100 mm

ISO 6432:2015

Pneumatic Fluid Power -- Single Rod Cylinders, 1000 kPa (10 bar) Series, Bores from 8 mm to 25 mm -Basic and Mounting Dimensions

ISO 15524:2011

Pneumatic Fluid Power -- Cylinders -- Single-Rod, Short-Stroke Cylinders, 1000 kPa (10 bar) Series, Bores from 20 mm to 100 mm

ISO 8139:2009

Pneumatic Fluid Power -- Cylinders, 1000 kPa (10 bar) Series -- Mounting Dimensions of Rod-End Spherical Eyes

ISO 8140:2009

Pneumatic Fluid Power -- Cylinders, 1000 kPAa (10 bar) Series -- Mounting Dimensions of Rod-End Clevises

4

ISO 10099:2001

Pneumatic Fluid Power -- Cylinders -- Final Examination and Acceptance Criteria

5

ISO/TR 16806:2003

Pneumatic Fluid Power -- Cylinders -- Load Capacity of Pneumatic Slides and their Presentation Method

2

3

2

ISO 15552: Pneumatic Fluid Power – Cylinders with Detachable Mountings, 1000 kPa (10 bar) Series, Bores from 32 mm to 320 mm – Basic, Mounting, and Accessories Dimensions

This is probably the most well-known standard. This tie-rod cylinder standard evolved from the German VDMA 24562 standard, then to ISO 6431, and now ISO 15552. (See excerpt in Fig. 2.)

ISO 21287: Pneumatic Fluid Power – Cylinders – Compact Cylinders, 1000 kPa (10 bar) Series, Bores from 20 mm to 100 mm

With the beginning of a push for more compact cylinders, this was the first cylinder standard created to accommodate this growing theme. At the time work was starting, there was no one who manufactured this specific cylinder. One of the ideas behind this design was to keep the mounting bolt pattern the same as ISO 15552 so that mounting hardware could possibly be used. (See excerpt in Fig. 3.)

© ISO. This material is excerpted from ISO 15552:2004 with permission of the American National Standards Institute (ANSI) on behalf of ISO. All rights reserved.

Alternative: with male thread

3

ISO 6432: Pneumatic Fluid Power – Single-Rod Cylinders, 1000 kPa (10 bar) Series, Bores from 8 mm to 25 mm – Basic and Mounting Dimensions

This is the smaller bore standard that has been in existence for quite a while. Most of the manufacturers use a crimped stainless steel tube design to connect the end caps. (See excerpt in Fig. 4.)

ISO 15524: Pneumatic Fluid Power – Cylinders – Single-Rod Short-Stroke Cylinders, 1000 kPa (10 bar) Series, Bores from 20 mm to 100 mm

This standard is even more compact than ISO 21287.

This cylinder was very popular in the Asian market even before it became a standard, and its acceptance has grown throughout the rest of the world. With this standard, the mounting hardware for ISO 15552 is not compatible with this standard. (See excerpt in Fig. 5.)

@ISO. This material is excerpted from ISO 21287:2004 with permission of the American National Standards Institute (ANSI) on behalf of ISO. All rights reserved.

4

@ISO. This material is excerpted from ISO 6432:2015 with permission of the American National Standards Institute (ANSI) on behalf of ISO. All rights reserved.

5

I hope this provides you with a better understanding of the ISO standards for pneumatic cylinders. But you may ask, what about the NFPA standards? The existing standards are still active and product continues to be manufactured.

As discussed in previous articles, the charter for NFPA is changing. In general, it will not actively create new national standards, but would submit these to ISO for work to be done at that level. NFPA will continue to do periodic reviews of the standards. During the review, it will be decided to reaffirm, withdraw, and/or submit the standard to ISO to see if this could become an ISO standard. My expectation is that if cylinders continue to be manufactured and sold that are in conformance to the NFPA standards, then the standards will continue to be reaffirmed by NFPA. But, it is doubtful that they will become ISO standards for the simple reason that they are classical designs, even though they are well suited for heavy-duty and rugged applications.

Contact Denise Rockhill at drockhill@nfpa.com. Learn more about NFPA and ISO standards at www.nfpa.com/standards.

@ISO. This material is excerpted from ISO 15524:2011 with permission of the American National Standards Institute (ANSI) on behalf of ISO. All rights reserved.

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ISO RESOURCES The NFPA Standards Locator www.npfa.com/standardization/findstandard.aspx Why Standardize? www.npfa.com/standardization/whystandardize.aspx Interested in Joining a TAG Committee? www.npfa.com/standardization/standardscommittee.aspx

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3. Which of the following best describes your market focus?

I  Forestry A  Aerospace J  Furnaces B  Agricultural Machinery K  Gas & Oilfield Machinery C  Automotive L  Heavy Construction D  Civil Engineering & Equipment E  Cranes M  Military Vehicles F  Drills & Drilling Equipment N  Construction & Utility Equipment G  Flame Cutting/Welding O  Machine Tools

Equipment P  Government Related H  Food Machinery 4. Number of employees at this location?

A  1-19

B  20-49

12  Engineering 15  Purchasing

A  Marine & Offshore Equipment B  Material Handling Equipment C  Mining Machinery D  Packaging Machinery E  Plastic Machinery F  Presses & Foundry G  Railroad Machinery H  Road Construction/ Maintenance Equipment

C  50-99

D  100-249

E  250-499

5. What is the primary business activity at this location?

In the Fluid Power Industry: 56  Manufacturer 57  Distributor 58  Education Outside the Fluid Power Industry: 59  Original Equipment Manufacturer (OEM) 60  End User of Fluid Power Products 6. In which region does your company do business? (check all that apply) 61  East 62  Midwest 63  Southeast 64  Southwest 65  West

66  National

67  International

7. My Company should be advertising in or submit an article to the Fluid Power Journal. Please contact this person: Name: ___________________________________ Title: _________________________________ Phone: _________________________________ 8. I wish to receive a free subscription to Fluid Power Journal:

01  Yes

02  No

_________________________________________________________________________________________________________________________ Signature Date 9. I would like more information on the following products: (Please check all that apply) 808  Hose & Tubing 805  Filters 800  Accumulators 809  Hydraulic Fluids 806  Gauges & Sensors 801  Accessories 810  Motors 807  Heat Exchangers, 802  Electronic Controls 811  Pumps

Heaters, Aftercoolers, 803  Couplings & Fittings 812  Seals & Packing

Dryers 804  Cylinders 10. I plan on purchasing the above products in the next: 68  0-3 months 69  3-6 months 70  6-9 months

71  12+ months

Please send information about the International Fluid Power Society (please check all that apply) 897  Membership 898  Certification 899  Training/Education

813  Vacuum 814  Valves 815  Software

16  Other

I  Simulators & Test Equipment J  Snow Vehicles, Ski Lifts K  Steel Plants & Rolling Mills L  Truck & Bus Industry M  Textile Machinery N  Woodworking Machines O  Other (specify) P  Fluid Power Industry

F

XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX  X X1000+ X X X500-999 X X X X X X X X X X X X X XG XXX XXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X XExpires: X X X X X X XOctober X X X X X X X31, X X X2017 XXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX

www.fluidpowerjournal.com

10  Administration 13  Technical

Request FREE product information online at

2. What is your primary job title? (check all that apply)

JULY/AUGUST 2017

Subscription Form To start your complimentary subscription, return this card!

XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 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1. Do you specify, select or influence the purchase of components & systems, on new or existing machinery? 03  Yes 04  No. If yes, which technologies? (check all that apply) 05  Hydraulic 06  Pneumatic 09  None of These 07  Vacuum 08  Electronic Controls

2. What is your primary job title? (check only one) 10  Administration: Chairman, Pres., V.P., Sec., Tres., G.M., Owner,

Bus. Mgr., Dir., etc.

11  Plant Operations: VP of Mfg/ Oper/ Prod., Plant Mgr./ Dir. Mgr.,

Supv./ Supt./ Foreman/ Safety Dir., etc.

12  Engineering: V.P. Eng., Eng., Des. Eng., Dir. of Eng., Staff Spec.,

Chief Eng., Senior Eng., Maint/Prod. Eng., etc.

13  Technical: Chief Tech., Fluid Power Tech., etc.

14  Mechanical: Chief Master Mech., Master Mech., Fluid Power

Mech., etc.

15  Purchasing: VP/Dir. of Purch., Procurement Mgr., Buyer,

Purch., etc.

16  Other: (please specify)_____________________________________

3. Number of employees at this location?

A  1-19 B  20-49 C  50-99 D  100-249 E  250-499 F  500-999 G  1000+

(View a sample of our PAPERLESS digital edition at www.fluidpowerjournal.com)

4. What is the primary business activity at this location?

In the Fluid Power Industry Outside the Fluid Power Industry 56  Manufacturer 57  Distributor 58  Education 59  Original Equipment Manufacturer (OEM) 60  End User of Fluid Power Products 61  Other: (please specify)__________________________________________

5. Which of the following best describes your market focus?

A  Aerospace A  Marine & Offshore Equipment B  Agricultural Machinery B  Material Handling Equipment C  Automotive C  Mining Machinery D  Civil Engineering D  Packaging Machinery E  Cranes E  Plastic Machinery F  Drills & Drilling Equip.

F  Presses & Foundry G  Flame Cutting/Welding Equip. G  Railroad Machinery H  Food Machinery H  Road Construct/Maint. Equip.

I  Forestry I  Simulators & Test Equipment J  Furnaces J  Snow Vehicles, Ski Lifts K  Gas & Oilfield Machinery K  Steel Plants & Rolling Mills L  Heavy Construction & Equip. L  Truck & Bus Industry M  Military Vehicles M  Textile Machinery N  Construction & Utility Equip.

N  Woodworking Machines O  Machine Tools O  Other (specify)_____________ P  Government Related P  Fluid Power Industry

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