SEPTEMBER 2022
fluidpowerjournal.com
Testing Fluid Power Seals
IMTS ISSUE
ELECTROHYDRAULICS: ON THE ROAD TO ZERO
P. 10
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IN THIS ISSUE
SEPTEMBER 2022
VOLUME 29 • ISSUE 9
Features 6 IMTS Opens in Chicago Manufacturing technology professionals gather to see and discuss 'the future of making things.' 10 Cover Story Electrohydraulics: On the Road to Zero The development of emissionfree vehicles impacts the small-machinery segment.
6
18 A Friend Indeed: Hydraulic Fluid That’s Safe for the Planet This product meets criteria to be labeled environmentally friendly and food grade. 24 Test Your Skills Considering Component Capability 26 Stamp of Approval: Testing Fluid Power Seals Understanding data in a wide range of conditions leads to better performance.
24
18
Publisher’s Note: The information provided in this publication is for informational purposes only. While all efforts have been taken to ensure the technical accuracy of the material enclosed, Fluid Power Journal is not responsible for the availability, accuracy, currency, or reliability of any information, statement, opinion, or advice contained in a third party’s material. Fluid Power Journal will not be liable for any loss or damage caused by reliance on information obtained in this publication.
Certification Empowers Opportunity.
Departments
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Notable Words
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All About Vacuum
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IFPS Update
21
NFPA Update
22
Product Spotlight
25
Component Showcase
28
Fall Literature Review
29
Figure It Out
31
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SEPTEMBER 2022
3
N O TA B L E W O R D S
Electronic Software Won’t Program Out Bad Hydraulics By Lisa DeBenedetto, Account Manager, GS Global Resources
»
WHEN LOOKING AT machine design, there are several major engineered systems that need to be considered and are intertwined at every turn. To name a few: hydraulics, electronics, mechanical, safety, efficiency, regulations, performance, comfort, and cost. I am sure there are others, but you get the point. Many times, smaller OEMs have excellent engineers on staff, but they have few or no hydraulic experts. In my career, moving from the factory representative side to the system integrator/distributor side, this revelation has never been clearer. The challenge is convincing the “we have always done it this way” crowd that an electronic control system update may require a hydraulic or mechanical system update as well. Have you ever been asked to add or update an electronic control scheme on a system? This seems straightforward. But once you look at the hydraulics and mechanics of the system, it becomes obvious that updating or converting to an electronics scheme will not address the mechanical and hydraulic shortfalls of the system. Here are things to look for that indicate you need an update in the hydraulics or mechanics instead of adding to or improving the electronic controls. 1.Double or triple gear pumps. In some systems this might be necessary, but hydraulic integrated circuit (HIC) manifold technology might be a better alternative. It’s possible a single pump in conjunction with a priority on demand and a flow-sharing circuit in a custom HIC could improve performance and efficiency while reducing heat. The cost of custom HICs in low quantities has dropped enough to make it a viable option for machine improvements. Machine controllers and electronics are designed to work well with on/off and proportional valves. 2. Double or triple coolers. Depending on the machine this might also be necessary but is potentially a sign that improvements can be made. If the system has a heat problem, adding electronics probably won’t help reduce the heat, but it could certainly tell you the system is hot. If the system has two hydraulic tanks, then two coolers might be necessary. Systems with two tanks usually have one tank specifically for the closed loop portion and a second for the auxiliary functions, which helps maintain cleanliness and cooling where needed. 3. Single-acting cylinders. Generally, these are used because of their lower cost to double-acting cylinders. However, load holding, gravity down, safety, and load drop are all issues where electronic programming can only go so far. 4. Low-speed high-torque motors in creep mode. As we all know, there is low speed and then there is a creep speed. Efficiencies vary in 4
SEPTEMBER 2022
the different types of low-speed high-torque motors. But try operating one well below the manufacturer’s specified speed, and you get torque ripple and speed fluctuations you cannot program out with software. 5. Stalling the engine. There is usually one main reason the engine stalls: you are drawing more horsepower than the engine has available. Looking at the workload requirements and recalculating system demands is one way to find overall hydraulic system improvements. Revamping the electronics might help shift or control where the horsepower is being used, but it cannot circumvent the laws of physics and miraculously create more horsepower. 6. Safety. If the operator needs to stand up or move into harms’ way to operate the machine, creating a radio remote or pendant control system could address these issues. Although radio remote control systems have improved significantly in their robustness, the cost might still be an issue. A cost analysis needs to compare the mechanical and hydraulic safety changes versus the expense of a radio remote. 7. Contamination. If the system is designed where the hydraulic filter elements cannot be changed, new electronic controls will not address the problems. I am sure there are many other examples. The bottom line is that machine design is complex and trying to improve one aspect (electronic control system) without looking at the others is not a recommended practice. OEMs of any size can take several actions to update their equipment and machines with new or updated electronic control systems. Invest in your employees. There are several community colleges offering hydraulic, electronic, or mechatronic classes. These programs offer associate degrees. Require your mechanical engineers and electronic engineers to be certified in fluid power or hydraulics specifically. Work with your local system integrators who generally have mechanical, hydraulic, and electrical engineers on staff already. The system integrators also have years of experience on a variety of machines and equipment to draw from. Whatever the needs for machine updates or improvements, it is critical to look at all aspects of the machine working together and find a fluid power professional who can help. Or better yet, create your own fluid power champion within your organization. To find support with your machine improvements or with training your staff, start with the International Fluid Power Society or the National Fluid Power Association. •
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PUBLISHER Innovative Designs & Publishing, Inc. 3245 Freemansburg Avenue, Palmer, PA 18045-7118 Tel: 800-730-5904 or 610-923-0380 Fax: 610-923-0390 • Email: Art@FluidPowerJournal.com www.FluidPowerJournal.com Founders: Associate Publisher: Editor: Technical Editor: Director of Creative Services: Account Executive: Accounting: Circulation Manager:
Paul and Lisa Prass Bob McKinney Michael Degan Dan Helgerson, CFPAI/AJPP, CFPS, CFPECS, CFPSD, CFPMT, CFPCC - CFPSOS LLC Erica Montes Kristy O'Brien Donna Bachman, Sarah Varano Andrea Karges
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INTERNATIONAL FLUID POWER SOCIETY 1930 East Marlton Pike, Suite A-2, Cherry Hill, NJ 08003-2141 Tel: 856-489-8983 • Fax: 856-424-9248 Email: AskUs@ifps.org • Web: www.ifps.org 2020 BOARD OF DIRECTORS President: Denis Poirier Jr., CFPAI/AJPP, CFPHS, CFPIHM, CFPCC Danfoss Power Solutions Immediate Past President: Rocky Phoenix, CFPMMH Open Loop Energy First Vice President: Scott Sardina, PE, CFPAI, CFPHS, CFPECS - Waterclock Engineering Treasurer: Jeff Hodges, CFPAI/AJPP, CFPMHM - Altec Industries Vice President Certification: James O’Halek, CFPAI/AJPP, CFPMIP, CMPMM - The Boeing Company Vice President Marketing: Chauntelle Baughman, CFPHSOneHydraulics Vice President Education: Randy Bobbitt, CFPAI, CFPHS Danfoss Power Solutions Vice President Membership: Garrett Hoisington, CFPAI/AJPP, CFPS, CFPMHM - Open Loop Energy DIRECTORS-AT-LARGE Stephen Blazer, CFPE, CFPS, CFPMHM, CFPIHT, CFPMHT - Altec Industries Steve Bogush, CFPAI/AJPP, CFPHS, CFPIHM - Poclain Hydraulics Cary Boozer, PE, CFPE - Motion Industries Lisa DeBenedetto, CFPS - GS Global Resources Daniel Fernandes, CFPECS, CFPS - Sun Hydraulics Brian Kenoyer, CFPHS - CemenTech Jon Rhodes, CFPAI, CFPS, CFPECS - CFC Industrial Training Mohaned Shahin, CFPS - Parker Hannifin Randy Smith, CFPHS - Northrop Grumman Ethan Stuart, CFPS, CFPECS - Wainbee Limited Brian Wheeler, CFPAI/AJPP, CFPMM, CFPMIP The Boeing Company HONORARY DIRECTORS-AT-LARGE AND EX OFFICIO Donna Pollander, ACA Paul Prass, Fluid Power Journal Liz Rehfus, CFPE, CFPS Robert Sheaf, CFPAI/AJPP - CFC Industrial Training IFPS STAFF Executive Director: Donna Pollander, ACA Technical Director: Thomas Blansett, CFPS, CFPAI Certification Logistics Manager: Kyle Pollander Communications Coordinator: Victoria Piro Layout/Graphics Designer: Chalie Clair Assistant Director: Jenna Mort Bookkeeper: Diane McMahon Administrative Assistant: Beth Borodziuk Fluid Power Journal (ISSN# 1073-7898) is the official publication of the International Fluid Power Society published monthly with four supplemental issues, including a Systems Integrator Directory, Off-Highway Suppliers Directory, Tech Directory, and Manufacturers Directory, by Innovative Designs & Publishing, Inc., 3245 Freemansburg Avenue, Palmer, PA 18045-7118. All Rights Reserved. Reproduction in whole or in part of any material in this publication is acceptable with credit. Publishers assume no liability for any information published. We reserve the right to accept or reject all advertising material and will not guarantee the return or safety of unsolicited art, photographs, or manuscripts.
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SEPTEMBER 2022
5
IMTS OPENS IN CHICAGO T
he 33rd International Manufacturing Technology Show, which organizers call the largest and longest-running industry trade show in the Western Hemisphere, takes place Sept. 12-17 at Chicago’s McCormick Place. The biennial trade show, sponsored by the Association for Manufacturing Technology, draws “the creators, the builders, the sellers, and the drivers of manufacturing technology,” according to the IMTS website. 6
SEPTEMBER 2022
Industry professionals see innovations in digital and traditional manufacturing, experience more than 15,000 new machining technologies, and find processes to solve manufacturing challenges and improve efficiency. More than 2,000 exhibits cover nine pavilions dedicated to technologies such as additive manufacturing, fabricating and lasers, gear generation, metal removal, and tooling and workholding systems. When not visiting exhibits, attendees can spend time with a number of special programs. Among them is the Emerging Technology Center, where “the focus turns to the forward-thinking manufacturing efforts driving outer space projects for long-term presence on the moon and deep space exploration,” according to the IMTS website. At the IMTS 2022 Conference, 71 sessions focus on a range of topics that include process innovation, plant operations, quality inspection, and automation. With a slate of product experts selected entirely from IMTS exhibiting companies, the IMTS Conference addresses productivity and part quality improvements, as well as developing a stable, competent workforce to create new levels of market demand. At the Smart Manufacturing Hub, attendees can join discussions about the smart manufacturing movement and “the future of making things” through the Internet of Things and Big Data. LATAM Night brings together Spanish-speaking IMTS attendees from around the world, in-country associations, and product experts from IMTS exhibitors to exchange ideas and create new synergies. The AM4U Area features talks about adopting industrial AM into your production process, as well as entrepreneurship and business models.
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FLUID POWER EXHIBITORS NAME
BOOTH #
Advance Machine & Engineering................339358, 432453 AirTac USA................................... 134882 Allegheny York............................. 134892 AMETEK........................................ 135847 Balluff............................................. 134637 Camel Precision Ltd.................... 237163 CAPLUGS..................................... 121368 Co-Ax Valves................................ 121028 Deublin.......................................... 121003 Dura-Bar....................................... 432172 Dynatect........................................ 121012 Endress & Hauser....................... 134051 Epicor............................................. 133324 Eurotech Corp............................. 432272 Eurotech Elite.............................. 134823 Greenerd Press & Machine....... 236402 Haskel............................................ 135045 HBC-radiomatic.......................... 121465 Heavy Motions............................. 121444 Hoffmann Filter........................... 237459 Hunger Hydraulics........ 236759 J.W. Winco.................................... 121441 The LIVE LAB delivers expert knowledge, hands-on experiences, and interactive technology. Featured technologies focus on the connected factory, digital twin, big data, AI, and machine learning through presentations, Deep-Dive walk-up stations, and interactive technology displays that will help you forge a roadmap to the future of manufacturing. At the Smartforce Student Summit, IMTS exhibitors host hands-on activities for students to experience the manufacturing technology of the future – from 3D printing and robotics to CAD/CAM design, metal cutting, and the digital factory. The summit is free and open to students, their parents, and educators at all levels. IMTS offers two specialty programs. The Job Shops Workshop, spread over two days, was designed exclusively for job shops stakeholders. The event features a presentation on workforce development and retention, and panel discussions with job shops implementing digital manufacturing technologies. A second specialty program, Women Make Manufacturing Move, features three events that give women a chance to connect with each other, inspire authentic leadership, and celebrate women driving the future of manufacturing. The M4M Run/Walk provides an opportunity for exercise while benefiting a good cause! The recipient schools prepare young men and women for success in lifelong learning and work by providing them with customized learning programs in selected career pathways based on their interests, offering programs in CNC machining, CAD, and welding, along with courses in automotive repair and computer design. • For more information, visit www.imts.com/. WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM
Korea Coupling Co..................... 134976 Lexair, Inc....................................... 431322 Murrelektronik............................ 135051 Nachi America............................. 432024 Quaker Houghton...................... 431939 Rosedale Products...................... 121035 Schmalz.......................................... 431154 Smalley........................................... 236300 Tapeswitch.................................... 134028 U.S. Lubricants............................. 431771 Vektek............................................ 431922 Von Ruden Mfg............................. 431771
SEPTEMBER 2022
7
A L L A B O U T VA C U U M
Sizing Vacuum Components By Dane Spivak, Engineering Manager, Davasol Inc.
The design principles of most fluid power systems and vacuum gripping system by pulling it out faster and reaching a higher vacuum level as a result. systems are governed by flow rate and pressure. There are numerous potential However, that requires an increase in pump cost, energy consumption, and solutions for applications, though an ideal design would consist of efficient overall system size to handle larger flows. For those costly reasons, increasing energy use and low project and maintenance costs. This article highlights the pump size should only be done if necessary. Therefore, finding the right the strategic thinking of sizing vacuum gripping components based on the cup and tool for the application is crucial to the bigger picture; it determines the required parts for the rest of the system. Comparably, you would never aforementioned notions. To begin, let’s analyze vacuum cup sizing and how it affects other areas use a crane to lift a small brick. Perhaps this is an exaggerated analogy, but of the system. When gripping a smooth surface where a cup can seal “per- it paints a similar picture. Vacuum pump selection and sizing go hand in hand with the vacuum fectly,” such as glass or sheet metal, the maximum vacuum level is easily cups; they both depend on one another. If we revisit the concept of gripping achieved as there is no leakage. This makes for easy sizing of the vacuum smooth parts such as glass or sheet metal, the flow of the vacuum pump cups because you can calculate the gripping force using the cup diameter would be of interest. Since this would essentially be considered a closed and final vacuum level reading. After considering the safety factor, you can system, the vacuum pump will reach near its maximum vacuum level so the determine the vacuum cup accurately. Using cups smaller than the target flow will determine how quickly it gets there. Typically, these systems would size results in an unsafe or incapable system, and anything larger is unnecrequire relatively small and lower flowing pumps unless the cycle rates are essary overkill and additional cost. very fast. If the volume of the system is known, you can make theoretical When considering gripping a product surface that is uneven or porous, calculations to estimate the evacuation time to reach certain vacuum levels. such as a cardboard box, bags, or packaged food, suction cup sizing becomes more tactical. Due to the nature of the product surface, cups are unable to create a perfect seal. Air leaks between the cup and product surface and Test Flow 1 cfm 2 cfm 5 cfm 8 cfm 10 cfm 15 cfm gets sucked into the vacuum Vacuum Level 0”Hg 3”Hg 12”Hg 24”Hg 25”Hg 25”Hg system, as shown in figure 1. This is what is known as Flow and vacuum level data from testing with a target of 24”Hg. leakage, which reduces the vacuum level pressure and gripping force. This is an The table above shows sample data collected from a vacuum gripping test exaggerated example where in which the target vacuum level is 24”Hg. At 1 cfm the vacuum level reading the leakage gap is clearly vis- is zero, which means the pump is unable to produce a vacuum level because ible, though often the gaps are there is more leakage entering into the system, and it cannot pump out very small but also extremely enough air to quickly create a pressure differential. As we move up to 2 cfm impactful to the final vacuum and 5 cfm, we see the vacuum level start to climb. At 8 cfm the target of 24”Hg Figure 1 level. Air leaks into the vacuum system due is met, which, based on this data, would be the minimum requirements. If to a gap in the vacuum cup seal. Reducing leakage as best as the system is small, simple, and reliable, the 8 cfm pump would be a good possible in a gripping system choice. The reading of 25”Hg at 10 cfm is a touch higher in performance than is usually ideal, as it produces higher vacuum levels and gripping forces. You needed but is also an attractive choice if the system has potential losses or should first select the right style and material of cup to grip the product, but the pump might lose performance over time. Lastly, the 15 cfm appears to then sizing the right diameter is a close second. A common trend with vacuum offer no benefit; it is nearly double the flow than required and too much of a cups is that larger diameter cups have thicker lips that do not seal as well on safety buffer offering little to no returns. A pump that large would simply be a uneven surfaces compared to a smaller cup with thinner lips. Additionally, waste of cost and energy. Note that larger diameter cups have larger perimethis hypothetical set of data does ters, allowing opportunity for more air to not relate to larger centralized leak into the system. That said, although systems with potential leaks and larger diameter cups can theoretically prolosses and is simply an arbitrary vide more gripping capacity, leakage may and conceptual example. result in reduced gripping forces or none The lower flow points in the whatsoever. Figure 2 shows two cups with table data are extremely valu2-inch and 3-inch diameters. The 2-inch able. Without them, a flow of cup experiences less leakage and therefore 30 cfm could have been tested and a higher vacuum level and gripping force. found to work well. But that would Referring to figure 2, there are techresult in a pump with three times niques to increase the vacuum level of more flow than needed. OverFigure 2. The smaller 2-inch cup generates more gripping force due to the 3-inch cup. A larger flowing pump can a higher vacuum level. sized pumps are not uncommon compensate for the air leaking into the for this reason. If we revisit the 8
SEPTEMBER 2022
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crane analogy, this would be similar to deliberately using a crane to pick up a small brick simply because you know it will work. Luckily, some pump model performances are adjustable using techniques such as regulating the compressed air pressure on air powered venturi generators, using variable frequency drives, relief valves, or other external adjustable devices. These can help save energy if the pump is unnecessarily overworked, or, on the other hand, it can help increase flow and vacuum level if a pump is undersized. Approval from the pump manufacturer should be confirmed before proceeding with such changes. We have discussed the importance of sizing cups and pumps. We are left with everything in between, which includes parts such as fittings, hose, valves, and filters. The parts themselves have their own purpose. But from a sizing standpoint they all follow the same rule, that golden rule being sizing each part to have the ability to allow air to flow through the system effectively to minimize losses or restrictions between the pump and the cups. In a few words, flow rating is most important. If components are oversized, the system will have too much volume, which would take more time to pump out air and reach desired vacuum levels. Not to mention the additional costs involved. If the components are undersized, the system flow is restricted and cannot breathe freely. This would mean the pump is unable feed the vacuum cups its maximum potential performance and would be consuming excessive energy. A vacuum system is only as strong as its weakest point. If there is one part in line with the system flow that is undersized, it affects the rest. Figure 3 shows a system with an undersized valve. The pump is producing 50 cfm, while the valve is only capable of handling 20 cfm. Therefore, 30 cfm of performance is lost since the valve is restricting the potential flow produced by the pump, which prevents the cups from accessing the complete
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available flow. Back to the crane example, if the crane has a strong base and lifting device capable of handling heavy loads, but the beams cannot handle nearly as much, it becomes ineffective because the beams prevent the base and lifting device from carrying their maximum potential weights. A solution to the vacuum valve restriction would be to use a 50 cfm+ valve or perhaps use three 20 cfm valves in parallel, which would equate to 60 cfm. Flow and vacuum level are the key performance factors in vacuum gripping systems. The sizing of each component can affect these factors in applications, so strategic selection is critical to the final design. Each application presents a new set of challenges, Figure 3. Schematic of a vacuum system in which a and professional valve restricts flow to the cups. advice is recommended for the right solution. • This article is the opinion of the author, Dane Spivak of Davasol Inc., an industrial brand management firm. One of Davasol’s clients, Vacuforce LLC, based in Indianapolis, partners with the author on this article. Contact Dane Spivak at dspivak@davasol.com.
SEPTEMBER 2022
9
0000000000 COVER STORY
Electrohydraulics On the Road to Zero
By Miguel Onandia, Electro-Mobility & Services Sales Manager, Poclain
T
he off-highway equipment market is undergoing a strong zero-emission trend in line with increasing regulatory, political, environmental, and societal pressure at local and global levels. This trend will accelerate in the upcoming decades on all continents. The small off-road machinery segment will be particularly impacted in terms of penetration. It is comprised of machines with a total power lower than 19 kW, with two-, three-, or four-wheel drive configurations and with traction and auxiliary functions. These include, for example, mini-wheel loaders, mini-site dumpers, truck-mounted forklifts, or light tandem compactors. On the end-user side, the needs related to small machines are going to evolve to include: • zero emissions on-site, • low noise pollution for both operator and on-site, • the same performance as machines with internal combustion engines, • sufficient operational range in hours per day, • increased safety to use and maintain, and • improved total cost of ownership compared to machines with internal combustion engines. To address these evolutions in the small-machinery segment, machine manufacturers are developing and producing more emission-free machines. Versions with internal combustion engines will cohabit with versions without an engine in assembly factories, either sharing the same machine platform (the current one with internal combustion engine) or using dedicated ones. The breakdown of numbers between all versions will vary over time, depending on applications, markets, and internal factors. This evolving market situation requires versatile development strategies for the machine manufacturers. When developing zero-emission off-road equipment, various technologies are possible for consideration. This article considers and evaluates three technologies: electrified axle (e-axle), electrohydraulic with hydraulic wheel motors, and electric wheel motors (e-wheel). The decision for one solution or another can have a global impact on the purchasing, supply chain, R&D, industrialization, sales, aftermarket, and finance at machine manufacturers. In terms of the components, e-axle and e-wheel technologies require multiple inverters and electric motors, while the electrohydraulic solution can use either single or multiple inverters and electric motors. In both
engine and a hydrostatic transmission, the electrification technology that logically comes to mind first is the electrohydraulic one as particularly well suited to electrify these machines. With electrohydraulic technology, different architectures are possible. Among them, we have: • Architectures with two separate electric motors, one for the propel function with a closed loop fixed displacement pump and the other for auxiliary functions with open loop pump. These architectures are used if the duty cycle and sizing show benefit in performance and efficiency. • Architectures with one single electric motor, used for both
the propel function with a closed loop variable displacement pump and auxiliary function with an open loop pump. These architectures are used if cost and commonality with the diesel version of the machine matter more.
cases, a strong knowledge base in inverter design, manufacturing, and embedded control software are key. If we consider current machines fitted with an internal combustion 10
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Electrohydraulic transmissions provide a variable ratio, thanks to their multi-displacement hydraulic wheel motors and possibly their variable displacement pump. Moreover, electrohydraulics provides benefits in terms of control: the propel function uses a closed loop hydrostatic circuit allowing four-quadrant operation, regeneration while braking or driving downhill allows for range improvement, smart control and proper sizing allows for transmission optimization. Concerning safety, either in conditions of state of charge close to 100% or in conditions of negative cell temperatures, braking can be secured thanks to hydrostatic braking and emergency friction brakes available with electrohydraulic technology. On the OEM side, no complete machine redesign is needed because mobile hydraulics remains and is combined with power electronics and a battery. This means that the electric machine development costs are lower because the project perimeters are smaller. In addition, the industrial investments are lower as well because the impact of electrification on the current assembly lines is smaller. Concerning the procurement flows and stocks, they are simplified by the high commonality of components between current diesel and new electrohydraulic machines. Therefore, electrohydraulic technology provides both cost efficiency and a shorter time to market than is usually possible for zero-emission machines. On the machine users’ and owners’ side, electrohydraulic technology provides a series of benefits as well. Among others, users and owners include machine rental companies, construction, agricultural and industrial companies, and many others. The first benefit of electrohydraulics is the time-proven high ruggedness coming from its hydraulic core. Actually, mobile hydraulics has equipped off-road machines for decades and has acquired a high level of maturity over time. In a quickly evolving environment, high ruggedness and maturity are valuable for OEMs as well as for machine users and owners. Moreover, keeping the current mobile hydraulics allows them to achieve the same performance with the electrified machine as with the current diesel one. This advantage is key because a given machine must achieve a certain amount of work regardless of its energy source to ensure the required productivity and solve the economical equation. If we look at the machine level, the comparative evaluation of the electrification technologies has to take into account various criteria simultaneously, including: •M achine integration. The physical installation of the system on the machine (for example, the available space, ease of installation) and the contribution of the system to the machine control (for example, ergonomics, controls). • Performance. What the machine does (for example, speed, load capacity, traction control). • Range. Factors that impact the machine range in hours (for example, battery size, compromise between efficiency, and duty cycle). • Noise. The noise level emitted by the machine (for example, hydraulics, gears). WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM
•S afety. The safety of people who will interact with the machine in one way or another (for example, high voltage or current, battery regeneration limits). •C ost. All costs related to the system lifecycle (for example, production, recycling). The table below provides a comparative evaluation based on these criteria. electrohydraulic 1 e-motor
e-axle
electro-hydraulic 2 e-motors
e-wheel
Machine integration
+
++
+
+
Performance
+
+
+
+++
Range
++
+
++
++
Noise
+
++
++
+
Safety
+
++
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Electrohydraulics is a versatile technology well suited for the electrification of current diesel machines, and it can be used for complete new electric machines. The technology allows OEMs to address market evolutions with reduced risks and provides solutions for every machine platform, whether pure diesel, diesel and electric, or pure electric. •
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SEPTEMBER 2022
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I F P S U P D AT E
Upcoming Webinars
Upcoming Virtual Training
Certification Empowers Opportunity.
SELECTING COMPONENTS FOR A WATER HYDRAULIC SYSTEM When: Sept. 15, 12-1 p.m. [ET]. Presented by Steve DeMars, CFPHS.
ONSITE TRAINING
AND CERTIFICATION FOR: Hydraulic Techs & Engineers Electrical Techs & Engineers Pneumatic Techs & Engineers Multicraft Techs & Engineers
FLUID POWER MATH Dan Helgerson, CFPAI, and Tom Blansett, CFPAI, conduct this seven-week series covering fundamental math skills and laying a foundation to calculate more complex formulas. When: Wednesdays, Oct. 5 through Nov. 16, 11 a.m. to 12:15 p.m. (ET). Cost: $199 for members and $299 for nonmembers. The fee includes a calculator, the Fluid Power Math book, and two-year access to the IFPS learning management system. Deadline to register is Sept. 14. ELECTROHYDRAULIC CONTROL SYSTEMS Tom Blansett, CFPAI, IFPS technical director, and Denis Poirier, CFPAI, Danfoss training operations manager, present this day-long in-person workshop at the IFPS annual meeting in San Diego with virtual access available. The workshop is for anyone preparing for the hydraulic specialist certification test or those who want to broaden their understanding of electrohydraulic control systems. When: Sept. 26, 8 a.m.-2 p.m. (PT). Cost: $150. THE CONSTRUCTION, OPERATION, SIZING, AND APPLICATIONS OF USING ACCUMULATORS When: Dec. 21, 12-1 p.m. [ET]. Presented by Medhat Khalil, CFPAI, CPFHS. Register at www.ifps.org/web-seminars.
UPSKILL YOUR WORKFORCE! CFC provides direct, Industry and/or Machine-specific training to companies the world over. Our Hands-On Training Equipment is mobilized directly to your facility with Certified Instructors traveling on-site. This turnkey approach includes all books, materials, equipment, and travel arrangements. We have the capability to upskill your entire workforce NOW! CFCINDUSTRIALTRAINING.com 7042 Fairfield Business Drive Fairfield, Ohio 45014 +1 513.874.3225 info@cfcindustrialtraining.com 12
SEPTEMBER 2022
Air Compressors
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WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG
I F P S U P D AT E
IFPS Annual Meeting Set for This Month
»
IFPS’s ANNUAL MEETING takes place Sept. 26-29 at the Embassy Suites Downtown in San Diego. Events kick off with a Sept. 26 technical workshop titled Electrohydraulic Control Systems. Tom Blansett, CFPAI, IFPS technical director, and Denis Poirier, CFPAI, training operations manager, Danfoss Power Solutions, present a review of proportional valve concepts, a discussion on basic amplifier principles and tuning strategies, and conclude with a deep dive into how to properly size proportional valves for optimum performance. The session includes team discussions, the interpretation of performance data, and exercises in valve sizing. The workshop starts at 8 a.m. and the cost is $150. IFPS also hosts the Fluid Power Hall of Fame awards ceremony Sept. 28, when two inductees, including one posthumous, will be honored for significant contributions to the fluid power industry. To register, visit www.ifps.org.
Mark Your Calendar 2022 IFPS ANNUAL MEETING AND HALL OF FAME CEREMONY Sept. 26-29, San Diego, CA FLUID POWER TECHNOLOGY CONFERENCE Oct. 12-13, Detroit, MI
SCHEDULE OF EVENTS All times are PDT
Monday, Sept. 26 8:00 AM - 2:30 PM.....................................................Technical Workshop............................. Topeka 3:00 PM - 5:00 PM........................................................... AI Presentations ........................Atchinson 6:30 PM - 8:30 PM............................................ Edgewater Grill (optional).......Meet in lobby at 6:30 Tuesday, Sept. 27 8:00 AM - 9:00 AM.....................Strategic Planning Committee Meeting .........Monterey Ballroom 9:00 AM - 11:00 AM.................................Education Committee Meeting..........Monterey Ballroom 11:00 AM - 12:00 PM.......................... Membership Committee Meeting .........Monterey Ballroom 12:00 PM - 12:30 PM.......................................................... Hosted Lunch.............................. Atrium 12:30 PM -1:30 PM.....................Membership Committee Meeting cont..........Monterey Ballroom 2:15 PM - 5:15 PM................................................ San Diego Bay Tour ($).......Meet in lobby at 2:15 7:00 PM - 9:00 PM..................................................... Welcome Reception ...............Veranda Atrium 9:00 PM - 10:30 PM..The Smoking Gun - Cocktails & Tappas (optional).......Meet in lobby at 9:15 Wednesday, Sept. 28 8:00 AM - 12:00 PM............................. Certification Committee Meeting .........Monterey Ballroom 12:00 PM - 1:30 PM........................................................................................... Lunch (on your own) 1:30 PM - 4:30 PM.................................USS Midway Museum (optional).......Meet in lobby at 1:30 6:00 PM - 9:30 PM............................ Annual Dinner & Awards Ceremony............................. Topeka Thursday, Sept. 29 8:00 AM - 10:00 AM.................................Marketing Committee Meeting..........Monterey Ballroom 10:00 AM - 11:30 AM.................................. Finance Committee Meeting..........Monterey Ballroom 11:30 AM - 12:15 PM.......................................................... Hosted Lunch.............................. Atrium 12:15 PM - 1:15 PM.......................................Board of Directors Meeting..........Monterey Ballroom 1:15 PM - 1:45 PM.... Strategic Planning Committee Meeting Follow Up..........Monterey Ballroom
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2023 IFPS SPRING MEETING Feb. 27-March 2, 2023, New Orleans, LA INTERNATIONAL FLUID POWER EXPOSITION March 14-18, 2023, Las Vegas, NV 2023 IFPS ANNUAL MEETING AND HALL OF FAME CEREMONY Sept. 25-28, 2023, Milwaukee, WI 2024 IFPS SPRING MEETING March 11-14, 2024, San Antonio, TX For more information, visit www.ifps.org.
For Lower Pressure Water, Oil, Gas, and Steam OEM’s, integrators, and factories all over the world are turning to Assured Automation’s compact on/off valves and high-cycle ball valves to improve machine reliability and increase productivity.
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WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM
SEPTEMBER 2022
13
I F P S U P D AT E
New Handbook Edition Released
Certification Empowers Opportunity.
»
A SECOND EDITION of the Fluid Power Reference Handbook is now available. Highlights of the second edition include: • An expanded symbology section ISO 1219 compliant. • New and enhanced graphics. • Expanded topics. • Updated charts that are ISO, ANSI, and SAE compliant. The 388-page Fluid Power Reference Handbook is the gold standard on-the-job reference tool of choice for any fluid power professional. IFPS has sold over 2,000 copies since its first publication in 2020. Soft-cover: Members - $74.95 | Retail - $125.95 Hard-cover: Members - $149.99 |Retail - $165.99 The Fluid Power Reference Handbook second edition is the best resource I have seen for the fluid power industry. It contains all the formulas that you will use in our industry, including formulas needed for fluid power certification tests. It is much more than just a reference manual. The handbook explains many concepts, in reasonable detail, for an excellent overview of how various components work with both pneumatics and hydraulics. I have over 50 years of experience in the fluid power industry, and I still learned some things that I hadn’t thought about. I’m sure you will too. The handbook is also color-coded for easy reference, with no short-cuts taken. IFPS put its full effort into making this handbook for education and industry reference.” —Ernie Parker, CFPAI For more information and to purchase, visit www.ifps.org/training-resources-handbook.
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WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG
I F P S U P D AT E
Newly Certified IFPS Seeks Bilingual Volunteers Professionals » June 2022
IFPS IS LOOKING for volunteers who speak English and Spanish to help translate certification tests. Qualified volunteers must hold an IFPS certification, sign a nondisclosure agreement, and participate in a series of conference calls. For further information and to volunteer, email dpollander@ifps.org.
ACCREDITED INSTRUCTOR Chad Grimmer, Hennepin Technical College SPECIALIST holds HS and PS Certifications Christian Berg, Cascade Corporation Christopher Binsley, Motion Industries ELECTRONIC CONTROLS Jason Kerkman HYDRAULIC SPECIALIST Kunal Patel, Chant Engineering Co. Caleb Lemper, Deltrol Fluid Products Matt Hagen, Donaldson Company Justin Eldridge, DTS Fluid Power Arizona Stockton, Fluidtech Anthony Smith, Kaman Fluid Power Tim Pownell, Nachi America Gerald Umberger MOBILE HYDRAULIC MECHANIC Shannon Alexander, Altec Industries Howard Cordell, Altec Industries Cameron Evans, Altec Industries Harlan Havig, Altec Industries Thomas Hembree, Altec Industries Brendan Holmberg, Altec Industries Adam Johnson, Altec Industries Devin Mortensen, Altec Industries Talon Osterhout-Delay, Altec Industries Nate Peterson, Altec Industries Roy Ray, Altec Industries Brandon Stewart, Altec Industries Mike Tallman, Altec Industries Martin Voigt, Altec Industries Ben Webb, Altec Industries Matt Ostrander, Wilson Construction Company Dustin Smith, Wilson Construction Company Robert Press PNEUMATIC SPECIALIST Christian Berg, Cascade Corporation Christopher Binsley, Motion Industries Ramon Leon-Isiano Daniel Wilson Irini Youssef
WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM
NO LONG LEAD TIMES. NO WAITING. JUST ONTHE-SHELF AVAILABILITY. YOUR SOURCE FOR REPLACEMENT HYDRAULIC UNITS FOR MOBILE CONSTRUCTION EQUIPMENT. From our factory-trained technicians to our on-the-shelf inventory of Hydraulex Reman™ hydraulic pumps, we’re your go-to source for quality hydraulic components for mobile construction equipment. Set to OEM spec, 100% tested and backed by an industry-best 24-month warranty—purchase with peace of mind. To learn more, give us a call or visit us at
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1-800-323-8416 hrdsales@hydraulex.com
SEPTEMBER 2022
15
I F P S U P D AT E
Written Certification Test Locations Individuals wishing to take any IFPS written certification tests can select from convenient locations across the United States and Canada. IFPS is able to offer these locations through its affiliation with the Consortium of College Testing Centers provided by National College Testing Association. Contact headquarters if you do not see a location near you. Every effort will be made to accommodate your needs. If your test was postponed due to the pandemic, please contact headquarters so that we may reschedule.
TENTATIVE TESTING DATES FOR ALL LOCATIONS: October 2022 Tuesday 10/11 • Thursday 10/27 November 2022 Tuesday 11/8 • Thursday 11/17 December 2022 Tuesday 12/6 • Thursday 12/15 January 2023 Tuesday 1/10 • Thursday 1/26
JOB PERFORMANCE TEST LOCATIONS Arizona Nova Scotia California Pennsylvania Colorado Texas Florida Washington Georgia Wyoming Maine Western Michigan Australia Minnesota Montana New Jersey
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SEPTEMBER 2022
ALABAMA Auburn, AL Birmingham, AL Calera, AL Decatur, AL Huntsville, AL Jacksonville, AL Mobile, AL Montgomery, AL Normal, AL Tuscaloosa, AL ALASKA Anchorage, AK Fairbanks, AK ARIZONA Flagstaff, AZ Glendale, AZ Mesa, AZ Phoenix, AZ Prescott, AZ Scottsdale, AZ Sierra Vista, AZ Tempe, AZ Thatcher, AZ Tucson, AZ Yuma, AZ ARKANSAS Bentonville, AR Hot Springs, AR Little Rock, AR CALIFORNIA Aptos, CA Arcata, CA Bakersfield, CA Dixon, CA Encinitas, CA Fresno, CA Irvine, CA Marysville, CA Riverside, CA Salinas, CA San Diego, CA San Jose, CA San Luis Obispo, CA Santa Ana, CA Santa Maria, CA Santa Rosa, CA Tustin, CA Yucaipa, CA COLORADO Aurora, CO Boulder, CO Springs, CO Denver, CO Durango, CO Ft. Collins, CO Greeley, CO Lakewood, CO Littleton, CO Pueblo, CO DELAWARE Dover, DE Georgetown, DE Newark, DE FLORIDA Avon Park, FL Boca Raton, FL Cocoa, FL Davie, FL Daytona Beach, FL Fort Pierce, FL Ft. Myers, FL Gainesville, FL Jacksonville, FL Miami Gardens, FL Milton, FL New Port Richey, FL Ocala, FL Orlando, FL Panama City, FL Pembroke Pines, FL Pensacola, FL Plant City, FL Riviera Beach, FL Sanford, FL
Tallahassee, FL Tampa, FL West Palm Beach, FL Wildwood, FL Winter Haven, FL GEORGIA Albany, GA Athens, GA Atlanta, GA Carrollton, GA Columbus, GA Dahlonega, GA Dublin, GA Dunwoody, GA Forest Park, GA Lawrenceville, GA Morrow, GA Oakwood, GA Savannah, GA Statesboro, GA Tifton, GA Valdosta, GA HAWAII Laie, HI IDAHO Boise, ID Coeur d ‘Alene, ID Idaho Falls, ID Lewiston, ID Moscow, ID Nampa, ID Rexburg, ID Twin Falls, ID ILLINOIS Carbondale, IL Carterville, IL Champaign, IL Decatur, IL Edwardsville, IL Glen Ellyn, IL Joliet, IL Malta, IL Normal, IL Peoria, IL Schaumburg, IL Springfield, IL University Park, IL INDIANA Bloomington, IN Columbus, IN Evansville, IN Fort Wayne, IN Gary, IN Indianapolis, IN Kokomo, IN Lafayette, IN Lawrenceburg, IN Madison, IN Muncie, IN New Albany, IN Richmond, IN Sellersburg, IN South Bend, IN Terre Haute, IN IOWA Ames, IA Cedar Rapids, IA Iowa City, IA Ottumwa, IA Sioux City, IA Waterloo, IA KANSAS Kansas City, KS Lawrence, KS Manhattan, KS Wichita, KS KENTUCKY Ashland, KY Bowling Green, KY Erlanger, KY Highland Heights, KY Louisville, KY Morehead, KY
LOUISIANA Bossier City, LA Lafayette, LA Monroe, LA Natchitoches, LA New Orleans, LA Shreveport, LA Thibodaux, LA MARYLAND Arnold, MD Bel Air, MD College Park, MD Frederick, MD Hagerstown, MD La Plata, MD Westminster, MD Woodlawn, MD Wye Mills, MD MASSACHUSETTS Boston, MA Bridgewater, MA Danvers, MA Haverhill, MA Holyoke, MA Shrewsbury, MA MICHIGAN Ann Arbor, MI Big Rapids, MI Chesterfield, MI Dearborn, MI Dowagiac, MI East Lansing, MI Flint, MI Grand Rapids, MI Kalamazoo, MI Lansing, MI Livonia, MI Mount Pleasant, MI Sault Ste. Marie, M Troy, MI University Center, MI Warren, MI MINNESOTA Alexandria, MN Brooklyn Park, MN Duluth, MN Eden Prairie, MN Granite Falls, MN Mankato, MN MISSISSIPPI Goodman, MS Jackson, MS Mississippi State, MS Raymond, MS University, MS MISSOURI Berkley, MO Cape Girardeau, MO Columbia, MO Cottleville, MO Joplin, MO Kansas City, MO Kirksville, MO Park Hills, MO Poplar Bluff, MO Rolla, MO Sedalia, MO Springfield, MO St. Joseph, MO St. Louis, MO Warrensburg, MO MONTANA Bozeman, MT Missoula, MT NEBRASKA Lincoln, NE North Platte, NE Omaha, NE NEVADA Henderson, NV Las Vegas, NV North Las Vegas, NV Winnemucca, NV
NEW JERSEY Branchburg, NJ Cherry Hill, NJ Lincroft, NJ Sewell, NJ Toms River, NJ West Windsor, NJ NEW MEXICO Albuquerque, NM Clovis, NM Farmington, NM Portales, NM Santa Fe, NM NEW YORK Alfred, NY Brooklyn, NY Buffalo, NY Garden City, NY New York, NY Rochester, NY Syracuse, NY NORTH CAROLINA Apex, NC Asheville, NC Boone, NC Charlotte, NC China Grove, NC Durham, NC Fayetteville, NC Greenville, NC Jamestown, NC Misenheimer, NC Mount Airy, NC Pembroke, NC Raleigh, NC Wilmington, NC NORTH DAKOTA Bismarck, ND OHIO Akron, OH Cincinnati, OH Cleveland, OH Columbus, OH Fairfield, OH Findlay, OH Kirtland, OH Lima, OH Maumee, OH Newark, OH North Royalton, OH Rio Grande, OH Toledo, OH Warren, OH Youngstown, OH OKLAHOMA Altus, OK Bethany, OK Edmond, OK Norman, OK Oklahoma City, OK Tonkawa, OK Tulsa, OK OREGON Bend, OR Coos Bay, OR Eugene, OR Gresham, OR Klamath Falls, OR Medford, OR Oregon City, OR Portland, OR White City, OR PENNSYLVANIA Bloomsburg, PA Blue Bell, PA Gettysburg, PA Harrisburg, PA Lancaster, PA Newtown, PA Philadelphia, PA Pittsburgh, PA Wilkes-Barre, PA York, PA
Certification Empowers Opportunity.
SOUTH CAROLINA Beaufort, SC Charleston, SC Columbia, SC Conway, SC Graniteville, SC Greenville, SC Greenwood, SC Orangeburg, SC Rock Hill, SC Spartanburg, SC TENNESSEE Blountville, TN Clarksville, TN Collegedale, TN Gallatin, TN Johnson City, TN Knoxville, TN Memphis, TN Morristown, TN Murfreesboro, TN Nashville, TN TEXAS Abilene, TX Arlington, TX Austin, TX Beaumont, TX Brownsville, TX Commerce, TX Corpus Christi, TX Dallas, TX Denison, TX El Paso, TX Houston, TX Huntsville, TX Laredo, TX Lubbock, TX Lufkin, TX Mesquite, TX San Antonio, TX Victoria, TX Waxahachie, TX Weatherford, TX Wichita Falls, TX UTAH Cedar City, UT Kaysville, UT Logan, UT Ogden, UT Orem, UT Salt Lake City, UT VIRGINIA Daleville, VA Fredericksburg, VA Lynchburg, VA Manassas, VA Norfolk, VA Roanoke, VA Salem, VA Staunton, VA Suffolk, VA Virginia Beach, VA Wytheville, VA WASHINGTON Auburn, WA Bellingham, WA Bremerton, WA Ellensburg, WA Ephrata, WA Olympia, WA Pasco, WA Rockingham, WA Seattle, WA Shoreline, WA Spokane, WA WEST VIRGINIA Ona, WV WISCONSIN La Crosse, WI Milwaukee, WI Mukwonago, WI
WYOMING Casper, WY Laramie, WY Torrington, WY CANADA ALBERTA Calgary, AB Edmonton, AB Fort McMurray, AB Lethbridge, AB Lloydminster, AB Olds, AB Red Deer, AB BRITISH COLUMBIA Abbotsford, BC Burnaby, BC Castlegar, BC Delta, BC Kamloops, BC Nanaimo, BC Prince George, BC Richmond, BC Surrey, BC Vancouver, BC Victoria, BC MANITOBA Brandon, MB Winnipeg, MB NEW BRUNSWICK Bathurst, NB Moncton, NB NEWFOUNDLAND AND LABRADOR St. John’s, NL NOVA SCOTIA Halifax, NS ONTARIO Brockville, ON Hamilton, ON London, ON Milton, ON Mississauga, ON Niagara-on-the-Lake, ON North Bay, ON North York, ON Ottawa, ON Toronto, ON Welland, ON Windsor, ON QUEBEC Côte Saint-Luc, QB Montreal, QB SASKATCHEWAN Melfort, SK Moose Jaw, SK Nipawin, SK Prince Albert, SK Saskatoon, SK YUKON TERRITORY Whitehorse, YU UNITED KINGDOM Elgin, UK GHAZNI Kingdom of Bahrain, GHA Thomasville, GHA EGYPT Cairo, EG JORDAN Amman, JOR NEW ZEALAND Taradale, NZ
WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG
I F P S U P D AT E
AVAILABLE IFPS CERTIFICATIONS CFPAI Certified Fluid Power Accredited Instructor CFPAJPP Certified Fluid Power Authorized Job Performance Proctor CFPAJPPCC Certified Fluid Power Authorized Job Performance Proctor Connector & Conductor CFPE Certified Fluid Power Engineer CFPS Certified Fluid Power Specialist (Must Obtain CFPHS & CFPPS) CFPHS Certified Fluid Power Hydraulic Specialist CFPPS Certified Fluid Power Pneumatic Specialist CFPECS Certified Fluid Power Electronic Controls Specialist CFPMT Certified Fluid Power Master Technician (Must Obtain CFPIHT, CFPMHT, & CFPPT) CFPIHT Certified Fluid Power Industrial Hydraulic Technician CFPMHT Certified Fluid Power Mobile Hydraulic Technician CFPPT Certified Fluid Power Pneumatic Technician CFPMM Certified Fluid Power Master Mechanic (Must Obtain CFPIHM, CFPMHM, & CFPPM) CFPIHM Certified Fluid Power Industrial Hydraulic Mechanic
Tentative Certification Review Training IFPS offers onsite review training for small groups of at least 10 persons. An IFPS accredited instructor visits your company to conduct the review. Contact kpollander@ifps.org for details of the scheduled onsite reviews listed below. HYDRAULIC SPECIALIST Oct. 25-28, Charlotte, NC. Contact mzanon@hydeparkpartners.us Livingston & Haven. Written test: Oct. 28. CONNECTOR & CONDUCTOR Nov. 15-16, Fairfield, OH. Contact info@cfcindustrialtraining.com. Written test Nov. 17. MOBILE HYDRAULIC MECHANIC Oct. 10-12, Fairfield, OH. Contact info@cfcindustrialtraining.com. Written and JP test Oct. 13. Online review for written test. Contact info@cfcindustrialtraining.com. IFPS members can email askus@IFPS.org for a 20% off coupon code. Test fees not included. INDUSTRIAL HYDRAULIC TECHNICIAN Onsite review training for small groups. Contact IFPS for details. MOBILE HYDRAULIC TECHNICIAN For dates, call 513-874-3225 or contact info@cfcindustrialtraining.com. PNEUMATIC TECHNICIAN and PNEUMATIC MECHANIC For dates, call 513-874-3225 or contact info@cfcindustrialtraining.com. JOB PERFORMANCE TRAINING Online review. Contact info@cfcindustrialtraining.com. Reviews includes stations 1-6 of the IFPS mechanic and technician job performance tests. Members can email askus@IFPS.org for a 20% coupon code. Test fees not included. To register, contact info@cfcindustrialtraining.com. LIVE DISTANCE LEARNING JOB PERFORMANCE STATION REVIEW Contact info@cfcindustrialtraining.com for information.
CFPMHM Certified Fluid Power Mobile Hydraulic Mechanic CFPPM Certified Fluid Power Pneumatic Mechanic CFPMIH Certified Fluid Power Master of Industrial Hydraulics (Must Obtain CFPIHM, CFPIHT, & CFPCC) CFPMMH Certified Fluid Power Master of Mobile Hydraulics (Must Obtain CFPMHM, CFPMHT, & CFPCC) CFPMIP Certified Fluid Power Master of Industrial Pneumatics (Must Obtain CFPPM, CFPPT, & CFPCC) CFPCC Certified Fluid Power Connector & Conductor CFPSD Fluid Power System Designer CFPMEC (In Development) Mobile Electronic Controls CFPIEC (In Development) Industrial Electronic Controls
WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM
SEPTEMBER 2022
17
A FRIEND INDEED
Hydraulic Fluid That’s Safe for the Planet
By Benjamin Garmier, Vice President, Renewable Lubricants Inc.
A
s companies develop alternates to traditional lubes and greases, there is often confusion about the terms “environmentally friendly” and “food grade.” Formulations that meet the criteria for one don’t necessarily hit all the notes for the other. The Environmental Protection Agency defines EAL – environmentally acceptable lubricants –according to three criteria: biodegradability, toxicity to marine and aquatic life, and bioaccumulation. This article looks at how Renewable Lubricants’ Bio-Food Grade Hydraulic Fluid is both environmentally friendly and food grade.
Food grade According to the National Sanitation Foundation, to be registered as a lubricant that allows for incidental food contact, the product must be odorless, colorless, and tasteless. It must not contain more than 10 parts per million of lubrication base oils (for example, mineral oil), and it must be registered as H1 or certified to ISO 21469. Additionally, it must be manufactured from ingredients, chemical compounds, or additives allowed by the FDA’s Code of Federal Regulations Title 21, Section 178.3570. Or it must be manufactured from ingredients designated GRAS – generally recognized as safe.
Feedstocks Feedstock – the materials from which the lubricant is made – plays a big part in determining whether a hydraulic fluid meets the EAL standard. Biobased products, especially those made from vegetable oils, are inherently safer for the environment than petroleum-based products, which is just one reason for their increasing popularity. Formulations that use food-grade edible oils along with vegetable-based oils that are further processed into a biosynthetic to enhance their lubricity and protective properties are not only safer for the environment than petroleum-based products, they are also safer for employees. Petroleum-based products can be caustic and harmful in contact with skin, whereas biobased products generally pose no problems with incidental skin contact. Renewable Lubricants has developed a proprietary and patented technology using high oleic base stocks (HOBS), which are 18
SEPTEMBER 2022
agricultural biobased oils. Incorporating the super high viscosity index of the Stabilized HOBS into the formula increases the viscosity past synthetic levels. The super high viscosity index of HOBS naturally improves the thermal shear stability of the formula and increases load capacity. The low volatility of HOBS increases the flash and fires safety feature of the formula, making it safer for employees. These patented biobased hydraulic fluids are formulated to perform in high- and low-pressure hydraulic systems that require anti-wear, antirust, anti-oxidation, anti-foam, and demulsibility properties. They provide improved performance in oxidation stability over standard plant/vegetable/HETG and unsaturated HEES type fluids. Formulated to provide a longer seal life with reduced oil leakage, Bio-Food Grade Hydraulic Fluid meets or exceeds high-pressure pump requirements. The fluid is highly inhibited against moisture and rusting in both fresh and sea water, and it passes A and B sequences of the ASTM D-665 turbine oil rust test. Formulated to provide a longer seal life with reduced oil leakage, the zinc-free product is ideal for vane, piston, and gear-type pumps. It has shown excellent anti-wear performance in the ASTM D-4172 four-ball wear test. The anti-wear performance meets and exceeds requirements for Vickers M-2950-S (35VQ-25) and I-286-S (V-104C), Rexroth, U.S. Steel 126, 136, and 127, and DIN51524 Part 2. The fluid also meets the requirements for ashless GL-1 an GL-2 gear oils in reduction units and gear sets where EP gear oils are not recommended. To ensure performance and long life, Renewable Lubricants developed the stringent IsoGreen filtration standard, which meets or exceeds the Rexroth pump guidelines for hydraulic fluids.
WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG
Biodegradable Biodegradability is broken down into two classes – readily biodegradable and inherently biodegradable – based on how much of the product breaks down within a set timeframe. Readily biodegradable products break down by 60% or more within a 28-day period. If they do not meet this criterion, if they fall, for example, between 20% and 59% within 28 days, then they are classified as inherently biodegradable. Most industrial applications strive for readily biodegradable products, but the classifications are not well understood or explained. Some products that are inherently biodegradable are merely marked “biodegradable” without explanation. When in doubt, ask for the details from the manufacturer or distribution channel partner before specifying a product based on its biodegradability. Bio-Food Grade Hydraulic Fluid is readily biodegradable.
In addition to use on food processing equipment, Bio-Food Grade Hydraulic Fluid is ideal for use in environmentally sensitive areas such as marine environments, aboard fishing vessels, and in agriculture, especially in harvesting of grains as well as working in and around fruit farms and processing facilities.
Bioaccumulation Bioaccumulation is the buildup of foreign chemicals within the tissues of living organisms over time. Heavy metals like zinc, cadmium,
and others either do not break down or do so very slowly. When they enter a water source, they are ingested by smaller fish, which are food sources for larger fish, until the fish become food sources for humans. Renewable Lubricants products are formulated with no zinc or other heavy metals, so there are no bioaccumulation worries. They are also free of volatile organic compounds, so they are safe for workers and the environment. Made from renewable agricultural biobased resources, they are sustainable as well. •
Toxicity The EPA and the U.S. Fish and Wildlife Service base toxicity on how much of a chemical (with concentrations measured in parts per million) is present before it becomes harmful to plants (algae) and fish. There are different values for each. For acute toxicity for algae, EC50 in the concentration of test substance that results in a 50% reduction in either growth or growth rate relative to the control within 72-hours of exposure. The acute toxicity of fish is expressed as the median lethal concentration (LC50), which is the concentration in water that kills 50% of a test batch of fish within 96 hours of continuous exposure. Bio-Food Grade Hydraulic Fluid exceeds the acute toxicity levels (LC50/EC50 > 1,000 ppm) adopted by the U.S. Fish and Wildlife Service and the EPA. With oxidation performance (biodegradability and toxicity) comparable to full synthetics, this is one of the safest hydraulic fluids for the environment and the only one that is food grade.
WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM
SEPTEMBER 2022
19
ELECTRIC ACTUATION
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WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG
N F PA U P D AT E
Shipments Up in June as Growth Continues The latest data published by the National Fluid Power Association shows that pneumatic, mobile hydraulic, and industrial hydraulic shipments increased in June when compared to May, according to raw index data. The year-to-date percent change for total fluid power shipments in June was 15.5%. Mobile hydraulic orders received from July 2021 to June 2022 are currently 119.6% of the orders received from July 2020 to June 2021. The following charts are drawn from data collected by NFPA’s Confidential Shipment Statistics (CSS) program.
Hydraulic and Pneumatic Shipments
SHIPMENTS
Raw Index Data, Index: 2018=100
MONTH
TOTAL FLUID POWER
TOTAL HYD.
TOTAL PNEU.
Apr. 2022
13.7
15.5
8.0
May 2022
14.9
17.0
8.4
June 2022*
15.5
18.2
7.6
*Preliminary data subject to revision.
Shipments – Cumulative year‐to‐ date % change (2022 vs. 2021)
This graph of raw index data is generated by the total dollar volume reported to NFPA by CSS participants and compared to the average monthly dollar volume in 2018. For example, the June 2022 total dollar volume for pneumatic shipments is 117.2% of the average monthly dollar volume in 2018. (Base Year 2018 = 100)
The table above is expressed in terms of cumulative percent changes. These changes refer to the percent difference between the relevant cumulative total for 2022 and the total for the same months in 2021. For example, June 2022 pneumatic shipments figure of 7.6 means that for the calendar year through June 2022, pneumatic shipments increased 7.6% compared to the same time-period in 2021.
Pneumatic, Mobile and Industrial Hydraulic Orders 12/12 Ratio Each point on this graph represents the most recent 12 months of orders compared to the previous 12 months of orders. Each point can be read as a percentage. For example, 131.1 (the June 2022 level of the industrial hydraulic series) indicates that industrial hydraulic orders received from July 2021 to June 2022 were 131.1% of the orders received from July 2020 to June 2021. (Base Year 2018 = 100)
Total ‐ Hydraulic and Pneumatic Shipments 12 Month Moving Average
This graph of 12-month moving averages shows that in June 2022, the moving averages for shipments continued to increase across the board. (Base Year 2018 = 100)
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SEPTEMBER 2022
21
SPECIAL AD SECTION
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The VA Series is a compact, pneumatic on-off coaxial valve, available in 3/8” to 2”. Nickel plated brass body, Buna-N, Viton or EPDM seals make it ideal for hydraulic, pneumatic and vacuum control. Operating life has been tested to well over 1,000,000 cycles.
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SEPTEMBER 2022
23
TEST YOUR SKILLS
Considering Component Compatibility S
ome fluids with very good lubricity and viscosity characteristics may prove caustic to the material in pumps, actuators, or valves, especially when hot. There are three areas of component compatibility that the designer needs to consider. The first is within the circuit, the second is chemical reaction, and the third is temperature. Chemical compatibility is an important consideration when choosing the hydraulic fluid for the system. The inner tube of the hydraulic hose must not react chemically with the fluid. The same can be said of the seals within the components. Water is a chemical that can adversely affect the seals, so special seals must be applied where high water-content fluid is used. Water-glycol fluids attack zinc, cadmium, and aluminum, so these elements must not be located anywhere in the circuit in order to prevent contamination and deterioration of the hydraulic system. It is important that the designer be aware of the composition of the parts that make up the system components.
SEAL MATERIAL
COMPATIBLE FLUIDS
TEMPERATURE RANGE
1. Metallic piston rings
Petroleum base and synthetic fluids, phosphate esters – for high pressure and severe conditions
Low to 500°F (260°C)
2. Leather
Petroleum base and some synthetics, phosphate esters – for medium-to-high pressure
-65°F to 225°F -54°C to 107°C
3. Neoprene rubber
General purpose industrial use, Freon 12; weather and salt water resistant
-65°F to 300°F -54°C to 149°C
4. Nitrile rubber (Buna N)
Petroleum base fluids and mineral oils – used for some rotating seals, extrusion resistant
-65°F to 225°F -54°C to 107°C
5. Silicone rubber
Water and petroleum base fluids, phosphate esters; low tensile strength and tear resistance recommended for static seals only
-80°F to 450°F -62°C to 232°C
6. FluoroElastomers (Viton and Fluorel)
Petroleum base, synthetic, diester, silicate ester, and halogenated hydrocarbon fluids – for high-temperature fluid applications
-20°F to 400°F -29°C to 204°C
Many seals are manufactured in a process that includes heat to cure the product in the mold. This process is very specific and provides the Duron rating of the seal. Exposing seals to heat beyond their rating will result in continued curing, making the seals brittle and without proper elasticity. The designer must be familiar with the chemical and temperature compatibility charts for both seals and metal parts (see chart) so that proper choices can be made. Seals prevent internal and external leakage in a hydraulic system. Static seals are used for pump housings, valve bodies, and reservoir covers, and between cylinder ends and the cylinder tube, where there is no relative movement between the parts to be sealed. Dynamic seals are used between moving parts, for example, between the piston and cylinder bore, and between the cylinder rod and the rod bearing. About 80% of seal applications use static seals. The starting and operating temperatures of the machine are also used to select hydraulic seals that retain their sealing properties in ambient and hot conditions. Neoprene, a general-use sealing material, has a temperature range of -65°F to 225°F (-54°C to 149°C). Neoprene is satisfactory for static gasket seals and O-rings with petroleum base fluids, but is not as well suited as Nitrile rubber (Buna N), urethane, and even leather, for dynamic applications. Extremely cold and hot conditions require a sealing material that is more tolerant of heat. Viton and silicone compounds are the sealing material of choice for applications with temperature extremes. The ability of a sealing material to prevent leakage is tested by measuring the durometer (indentation hardness), creep, and compression set after deformation. The sealing compound must be hard enough to resist wear and extrusion for the clearance gap and pressure that will be encountered, yet still be soft enough to maintain a seal during continued use. Seals have a tendency to swell in the presence of hydraulic fluid. Some swelling is permissible, and even somewhat desirable, in maintaining a fluid-tight seal. But excessive swelling and accompanying softness of dynamic seals increases friction and the tendency to abrade. Twenty percent swelling is considered the maximum allowable swell; swelling by a factor of 40% to 50% is allowable for confined static seals. •
TEST YOUR SKILLS 1. 2. Referring to the chart, which seal material has the widest temperature range? a. Polyurethane. b.Leather. c. Neoprene. d. Silicone rubber. e. Fluoro-elastomer.
What is the reason for knowing the chemical compatibility?: a. Avoiding bad chemical reactions. b. Choosing the correct seals. c. Matching the fluid to the pump and/ or motor. d. Applying appropriate components. e. All of the above. See page 31 for the solutions.
Common sealing materials and their applications. 24
SEPTEMBER 2022
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COMPONENT SHOWCASE SO, YOU PURCHASED YOUR LAST HYDRAULIC CYLINDER BASED ON PRICE?
Don’t worry, you are not alone in this decision. But, do you know what your real costs are? Failure + Downtime + Repair = $$$ far more than you signed up for. We pride ourselves on partnering with our TM customers to ensure they get the life and performance they desire. From small to large, and with our experience and expertise, Hunger Hydraulics Group has not only produced the world’s largest hydraulic cylinders – over 260 tons! – but is also, proudly providing extensive Part description Applicable machines Number of parts Weight (kg) manufacturing and repair in NW OHIO since 1981. Ask about our Swing hose FlangeLock kit EX5600, EX8000 x 2062U - red FlangeLock 6.7 lifetime warranty – EX3600, Hunger Hydraulics16USA. #HOWBIGDOYOUWANTIT
HITACHI FLANGELOCK AND CAP KITS AVAILABLE Part number SWINGFLGLCK2062
TM
TM
SWINGCAP2062
Swing circuit cap kit
EX3600, EX5600, EX8000
16 x 2062 - cap
4.5
TRAVELFLGLCK2462
Travel hose FlangeLockTM kit
EX3600, EX5600, EX8000
16 x 2462U - purple FlangeLockTM
7.7
TRAVELCAP2462
Travel circuit cap kit
EX3600, EX5600, EX8000
16 x 2462 - cap
6.4
FRONTATTFLGLCK326162
Front attachment FlangeLockTM kit
EX3600, EX5600, EX8000
14 x 3262U - black FlangeLockTM YEARS 4 x 3261U - black & silver FlangeLockTM
8.9
EX3600, EX5600, EX8000
14 x 3262 - cap 4 x 3261 - cap
9.5
FRONTATTCAP326162 BOOMARCHFLGLCK3262 BOOMARCHCAP3262
Front attachment cap kit
OVER
Hunger Hydraulics Boom arch hose EX3600, EX5600, EX8000 20 x 3262U - black FlangeLock FlangeLock kit 1-800-248-9232 E-mail: info@hunger-hydraulics.com Boom arch hose cap kit EX3600, EX5600, EX8000 20 x 3262 - cap hunger-hydraulics.com
TM
TM
9.9 11.3
CONTAMINATION CONTROL
Routine and scheduled maintenance of hydraulic systems are vital to getting the most out of your Hitachi Mining Excavator. While maintenance plays the largest role in the prevention of unnecessary machine downtime, it can also expose the hydraulic system to high levels of contamination rapidly decreasing component longevity. The importance of contamination control is sometimes overlooked when performing maintenance due to incorrect practices being used.
CO U T CO NTA LTIM HE NT M A RO INA TE L T TI OO ON L
Stop the Mess
THE FLANGELOCK™ TOOL AND CIRCUIT BLANKING CAPS
The FlangeLock™ tool and caps are the ultimate contamination control tools for protecting your hydraulic system. The FlangeLock™ allows for the simple sealing of open hydraulic flanges without tools while the caps can be bolted in place of a flange connection. Easy on, easy off, they offer a leak-proof solution to hydraulic systems and environmental cleanliness. FlangeLock™ tools and caps stop the mess.
The FlangeLock™ Tool is the ultimate contamination control tool for protecting HITACHI MAKING systems. CONTAMINATION CONTROL EASY sealing of open SAE code 61, 62 your hydraulic It allows for the simple Hitachi have packaged FlangeLock™ tool and caps specifically for Hitachi mining excavators. The Hitachi customised & make CAT-Style hydraulic without Constructed from lightweight aluminum. kits sure no matter whichflanges component routine tools. maintenance is being performed on, you will always have the exact Easyofon, easy off.™*Offers to hydraulic system and environmental number FlangeLocks and capsatoleakproof help reducesolution contamination. cleanliness. FlangeLock™ Tools stop the mess! ™ *Note: FlangeLocks are not to be used under pressure
SAVE SAVE SAVE SAVE
TIME MONEY LABOR OIL
• No tools required • One hand installation Call you local Hitachi Muswellbrook representative or • No expensive hardware needed • Eliminate hydraulic oil spills & clean up onhoses 02 6541 6300 for installation more information. • No more the rags branch stuffed into • Quick & ease of usage • No more messy plastic caps • Safe for personnel & environment • The ultimate contamination control tool • Industry acclaimed
This product is Patented, other Patents pending.
For more information, call 203-861-9400 or email sales@flangelock.com. www.flangelock.com WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM
SEPTEMBER 2022
25
F O P M A ST ROVAL APP LUID
GF N I T S E T
By focusing on these inputs, tests can be designed to understand a seal’s capability. For example, such testing may reveal that a seal performs well at higher pressure limits only when the speed is maintained at a slower velocity. It may also find that a seal performs well at a higher temperature when the appropriate viscosity fluid is used to assure proper lubricity at the sealing lip. All this data provides a clearer picture of the strengths and weaknesses of a seal, making the selection of a seal package much easier and the life expectancy of that package much clearer. Hallite has invested in expanding its test capabilities at the company’s Hampton, U.K., facility and in partnership with the Milwaukee School of Engineering and OEMs. As a result, durable test equipment has been designed to replicate application conditions consistently. We will consider findings from three critical areas: surface finish, oil viscosity, and seal lip temperature using infrared technology. Surface finish. Testing revealed how exposure to various conditions impacts a seal's performance and overall life. An example is the dynamic hardware's surface finish impact on seal function and life. Testing confirms that all surface finish factors must be considered to ensure the best seal life and performance. Ra was considered the essential factor in the past, with little or no consideration given to Rz or RMR (see figure 2). Extensive testing has shown that having an Ra that is considered acceptable with an Rz that is above the recommended level will impact overall seal performance. Running seals on surfaces with a low Ra (too smooth) will cause the seal not to perform as expected. Smoother surface finishes would have both a low Ra and low Rz, which, in theory, should enhance seal life as the surface is not rough and causes micro tearing at the sealing lip. However, having a dynamic surface that is too smooth does not allow proper boundary lubrication to get to the sealing lip, causing it to overheat, resulting in premature wear. Testing has quantified how both conditions (e.g., surface finish too rough or too smooth) impact the seal's performance. Oil viscosity. Hallite testing has also revealed that using the proper viscosity oil may significantly impact seal life. Most of the seal testing (piston and rod seals) occurs at either 185°F or 212°F (85°C or 100°C) fluid temperature using an ISO 46 oil. A set of tests revealed that a seal performed well at 185°F (85°C) but less effectively at 212°F (100°C). As an experiment, the oil was changed to an ISO 220, which maintains a much higher viscosity level at higher temperatures. The test revealed that the seals that did not perform well previously at 212°F (100°C) were now able to seal effectively at this temperature. It was concluded that the media or fluid provided proper lubricity, which kept the sealing lip from overheating during the test (see figure 3). Seal lip temperature. Understanding the effectiveness of media in providing proper lubrication led to other questions on mapping temperatures of the seal in operation. Both rod and piston seals have a minimal
ALS
R SE E W O P
By Chuck White, Director of Sales and Marketing, Hallite Seals Americas
S
eals play a vital role in fluid power because they allow for the containment of pressurized fluid, which produces the energy for various pieces of equipment. The premise of fluid power is based on creating this energy and involves managing or controlling it for maximum effectiveness in a wide range of applications. Therefore, understanding the demands of each application is essential to offering the best sealing solutions to keep equipment operating efficiently for as long as possible. Seal experts make recommendations based on where the seals will be used and their knowledge of overall field performance (both good and bad) with specific seal packages. Because of the wide range of applications and ways equipment might be used, replicating field operating conditions in a test environment is complex. Though some of these conditions may be simulated, the challenge is rapidly changing the conditions during the test cycle. Having test equipment capable of making these changes is possible, but the cost of the advanced control systems and fixturing to handle millions of testing cycles is significant. Nevertheless, advances in control system technology combined with the use of some creative test fixture designs make performing these tests a reality. So why is the testing of seals so important? Understanding how seals perform in a wide range of conditions allows the seal manufacturer to make and recommend better seals based on performance data. Five inputs determine how a seal will perform: size, temperature, application, media, pressure, and speed, often referred to as STAMPS (see figure 1).
FIGURE 1
26
SEPTEMBER 2022
S
T
A
M
P
S
Size
Temperature
Application
Media
Pressure
Speed
Understanding of the size of the dynamic hardware that needs to be sealed and the length or “L1” of the groove available for the seal – Ratio to assure proper “squeeze” and seal placement in the system.
Understanding of both the media and environmental temperatures the seal will be exposed to in the application. This includes both the highest and lowest potential temperatures.
Application where the seal will be used or any specific differences as compared to what might be seen in these applications (e.g., higher the anticipated operating conditions).
Understanding the media that is being sealed is key to making sure the proper material is used in the design. Media also plays a part in determining the proper seal material to ensure long seal life.
Understanding both maximum operating pressure and potential pressure spikes is key to choosing the proper seal configuration. Knowledge of low-pressure sealing requirements is also important to establish the operating range.
Speed of travel is key to ensure excess seal friction is avoided resulting in premature failure. Consideration of slower speeds is also important as slow and long stroke applications offer additional challenges to sealing.
WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG
FIGURE 2
contact point to the dynamic surface that is referred to as the sealing lip. Because this area is so small, the testing team postulated there would be a noticeable temperature difference compared to the temperature of the media, but they had no idea what that would be. Rotary fluid power seals typically present a difference of 80-90°F (27-32°C), which can be measured as the shaft rotates. Since the test focused on hydraulic cylinder seals, the team had to find a way to install sensing equipment on or near the sealing lip, which was difficult. Working with MSOE, a state-of-theart test method was developed using infrared technology to measure sealing lip temperature. Using a rod seal, the test methodology mapped out temperatures of the media, rod, and sealing lip of the rod seal to assess the frictional heat generated at that location. As a result, the industry now has a platform to understand better how oil viscosity impacts sealing lip temperature, providing the expertise to recommend the optimum seal solution, minimizing heat and frictional wear. •
FIGURE 3
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SEPTEMBER 2022
27
SPECIAL AD SECTION
Hengst Filtration Offers A Wide Range of Products
FALL
LITERATURE REVIEW HITACHI FLANGELOCK AND CAP KITS AVAILABLE TM
Part number
Part description
Applicable machines
Number of parts
SWINGFLGLCK2062
Swing hose FlangeLockTM kit
EX3600, EX5600, EX8000
16 x 2062U - red FlangeLockTM
6.7
SWINGCAP2062 TM
Swing circuit cap kit
EX3600, EX5600, EX8000
16 x 2062 - cap
4.5
TRAVELFLGLCK2462
Travel hose FlangeLockTM kit
EX3600, EX5600, EX8000
16 x 2462U - purple FlangeLockTM
7.7
TRAVELCAP2462
Travel circuit cap kit
EX3600, EX5600, EX8000
16 x 2462 - cap
6.4
HITACHI FLANGELOCK AND CAP KITS AVAILABLE Part number
Part description
SWINGFLGLCK2062
Swing hose FlangeLockTM kit
EX3600, EX5600, EX8000 FRONTATTCAP326162
Applicable machines FRONTATTFLGLCK326162
EX3600, EX5600, EX8000 BOOMARCHFLGLCK3262
SWINGCAP2062
Swing circuit cap kit
TRAVELFLGLCK2462
Travel hose FlangeLockTM kit
EX3600, EX5600, EX8000 BOOMARCHCAP3262
TRAVELCAP2462
Travel circuit cap kit
EX3600, EX5600, EX8000
FRONTATTFLGLCK326162
Front attachment FlangeLockTM kit
FRONTATTCAP326162
Front attachment cap kit
BOOMARCHFLGLCK3262
Boom arch hose FlangeLockTM kit
BOOMARCHCAP3262
Boom arch hose cap kit
Weight (kg)
Front attachment Number of parts FlangeLockTM kit
Weight (kg) EX3600, EX5600, EX8000
14 x 3262U - black FlangeLock 4 x 3261U - black & silver FlangeLockTM
8.9
6.7 EX3600, EX5600, EX8000
14 x 3262 - cap 4 x 3261 - cap
9.5
Boom arch hose 16 x 2062 - cap FlangeLockTM kit
4.5 EX3600, EX5600, EX8000
16 x 2462 - cap
20 x 3262U - black FlangeLockTM
9.9
20 x 3262 - cap
11.3
Stop the Mess
6.4
CONTAMINATION CONTROL 14 x 3262U - black FlangeLock
TM
EX3600,and EX5600, EX8000 Routine scheduled
Hengst of North America, Inc. www.hengst.com
TM
16 x 2062U - red FlangeLockTM Front attachment cap kit
16 x 2462U - purple FlangeLockTM 7.7 Boom arch hose cap kit EX3600, EX5600, EX8000
8.9to vital
maintenance of hydraulic systems getting the most out of your Hitachi Mining Excavator. While TM are 4 x 3261U - black & silver FlangeLock maintenance plays the largest role in the prevention of unnecessary machine downtime, it can also expose the hydraulic system TM 14 x 3262 - cap EX5600,ofEX8000 9.5 toEX3600, high levels contamination rapidly decreasing component longevity. The importance of contamination control is sometimes 4 x 3261 - cap overlooked when performing maintenance due to incorrect practices being used.
FlangeLock
Stops Leaking Hydraulic Lines.
THE ULTIMATE • No Tools Required CONTAMINATION The FlangeLock tool and caps are the ultimate contamination control tools for protecting your hydraulic system. The FlangeLock allows for the simple sealing of open hydraulic flanges without tools while the caps can be bolted in place of a flange connection. • No Expensive CONTROL Easy on, easy off, they offer aTOOL leak-proof solution to hydraulic systems and environmental cleanliness. FlangeLock tools and caps Hardware Needed EX3600, EX5600, EX8000
20 x 3262U - black FlangeLockTM
9.9
20 x 3262 - cap
11.3
THE FLANGELOCK™ TOOL AND CIRCUIT BLANKING CAPS ™
EX3600, EX5600, EX8000
™
™
NTAMINATION CONTROL stop the mess. utine and scheduled maintenance of hydraulic systems are vital to getting the most out of your Hitachi Mining Excavator. While MAKING EASY system intenance plays the largest role in the prevention ofHITACHI unnecessary machineCONTAMINATION downtime, it can also CONTROL expose the hydraulic ™ high levels of contamination rapidly decreasing component longevity. The importance of contamination control is sometimes Hitachi have packaged FlangeLock tool and caps specifically for Hitachi mining excavators. The Hitachi customised rlooked when performing maintenance due to incorrect practices being used. which component routine maintenance is being performed on, you will always have the exact kits make sure no matter
• No more Rags stuffed into hoses • No more messy Plastic Caps number of FlangeLocks * and caps to help reduce contamination. E FLANGELOCK TOOL AND CIRCUIT BLANKING CAPS *Note: FlangeLocks are not to be used under pressure • The Ultimate Contamination Control Tool • One hand Installation TACHI MAKING CONTAMINATION CONTROL EASY achi have packaged FlangeLock tool and caps specifically for Hitachi mining excavators. The Hitachi customised • Eliminate Hydraulic Oil Spills & Clean up s make sure no matter which component routine maintenance is being performed on, you will always have the exact mber of FlangeLocks * and caps to help reduce contamination. • Quick Installation & Ease of Usage ote: FlangeLocks are not to be used under pressure • Industry Acclaimed Call you local Hitachi Muswellbrook representative • Safe fororPersonnel & Environment the branch on 02 6541 6300 for more information. • 50% Reduction of Labor Costs • 100% Made in USA ™
™
™ ™ protecting your hydraulic system. The FlangeLock e FlangeLock™ tool and caps are the ultimate contamination control tools for ws for the simple sealing of open hydraulic flanges without tools while the caps can be bolted in place of a flange connection. y on, easy off, they offer a leak-proof solution to hydraulic systems and environmental cleanliness. FlangeLock™ tools and caps p the mess.
™
™
™
Call you local Hitachi Muswellbrook representative or the branch on 02 6541 6300 for more information.
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Hydraulic Flanges and Components New 120 page catalog includes popular styles of MAIN Manufacturing’s extensive offering of carbon and stainless Hydraulic Flanges and Components – ready for immediate shipment. Metric ordering information, weld specs, and dimensional information included. The “Quick Reference Guide” helps specify less popular items often stocked or quickly manufactured (generally 3-4 days) at our US plant. MAIN Manufacturing Products, Inc. Grand Blanc, MI 800.521.7918; FAX: 810.953.1385 E-mail: info@mainmfg.com www.mainmfg.com/fpj
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SEPTEMBER 2022
Hengst Filtration offers a wide range of high-quality hydraulic filters, elements and accessories to meet the most stringent industry standards and requirements. With innovative glass fiber, multi-layered elements and filters handling flow rates exceeding 500 gpm and pressures of 6500 psi, our products are designed to handle demanding high, low or suction return pressures found in most hydraulic systems and processes. Contact Hengst North America for more information at sales-hydraulics@hengst.com
Compressed Air Filtration Brochure offers a comprehensive overview of the company’s complete line of compressed air filtration products. Highlighted is the patented family of Extractor/Dryers. These two-stage, point of use filters remove contaminates to a 5-micron rating with flow ranges of 15 to 2,000 scfm. Additional products available include the SuperStar Membrane Dryer, .01 Micron Filter, Refrigerated Extractor/ Dryer, and much more. La-Man Corporation 800.348.2463 www.laman.com
Hydraulic Live Swivels Catalog Inline and 90° hydraulic live swivels. Available in sizes from 1/8" to 2-1/2", rated to 10,000 PSI, heat treated, superior quality alloy steel, chrome or stainless steel ball bearings, withstands heavy side loads, burnished (micro smooth) barrel bores, Viton®, Aflas®, or Teflon® encapsulated seals, zinc or nickel plated, available in 304 and 440 stainless steel, full flow - low pressure drop, rebuilding kits available. Super Swivels Phone: 763.784.5531 Fax: 763.784.7423 Website: www.superswivels.com
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Hydraulex Repair Services
OTTO's Construction and Agriculture
Our Repair Services Brochure covers the types of components (pumps, motors, final drives, valves, control cards, amplifiers and cylinders) we can repair, why we’re an excellent choice for your repair needs, and also how the repair process works. View or download it by visiting our website at www.hydraulex.com.
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For nearly 60 years, OTTO has been designing and manufacturing precision switches and operator controls for the most demanding applications. OTTO has a broad range of standard and custom products including traditional snap action switches, Hall effect technology and grips. OTTO excels in providing all levels of value added services to meet our customers’ needs by managing every phase of the project from conceptual design to finished product. On site capabilities include product engineering, 3D printing, injection molding, stamping, milling, machining and full quality testing. Our expertise allows us to offer complete custom interfaces incorporating various control products plus LED indicators, keypads/touchpads, cable assemblies and additional electronic circuitry. From a simple basic switch to a sophisticated panel assembly integrating many components, the array of possibilities are endless.
www.otto-controls.com Corporate Headquarters 2 East Main Street Carpentersville, IL 60110 847-428-7171 info@ottoexcellence.com www.ottoexcellence.com
© Copyright 2020 OTTO Engineering, Inc.® OTTO and the OTTO Expect Excellence logo are registered trademarks of OTTO Engineering, Inc. All rights reserved. MKT0020-02
Hydraulex Toll Free: 800.422.4279 Tel: 586.949.4240 Email: sales@hydraulex.com www.hydraulex.com
New Problem
OTTO’s Construction and Agriculture catalog offers an overview of products designed and used in these markets. The catalog includes grips, joysticks, Hall effect, electromechanical switches and CANbus solutions. Products can be customized to solve customer’s unique needs. All products are engineered and built for the most demanding applications. For detailed specifications, see our Full Line Catalog, website or contact us. OTTO Engineering 2 East Main Street Carpentersville, IL 60110 info@ottoexcellence.com (847) 428-7171 www.otto-controls.com
FIGURE IT OUT
Extractor Motor Reverse Speed Rises to an Unexpected Creep By Robert Sheaf, CFPAI/AJPP, CFPE, CFPS, CFPECS, CFPMT, CFPMIP, CFPMMH, CFPMIH, CFPMM, CFC Industrial Training
»
A HYDRAULIC SYSTEM drives a vertical ball screw that slowly lowers product into a vat. The company found it was important that the force of lowering the part be limited in case the new part encounters a previous part that had not moved out of the way. They installed a pressure-reducing valve to control the lowering force, and it worked well. They experienced a leak coming from one of the swash-plate bearing covers and replaced the pump with a new one they had in stock. They primed the pump and set the pressure, ran several cycles, and turned the machine over to production. Production called maintenance back to the machine complaining about a problem with the reversing speed of the hydraulic motor. Every two or three cycles, the motor would act like it had a flow control adjusted to low speed when the motor reversed. After inspecting for a contaminate in the lines and inspecting the pressure reducer and directional valve, they could not find the problem. What could be the issue?
Solution to the August 2022 problem:
Deep Pan Forming Press Loses Operating Pressure
The 200-ton press pressure problem was a hard one to solve. It was determined that the lack of filtration had introduced scarring on the solenoid #6 directional control valve spool, increasing its leakage to tank when pressure is present. The only oil flow leaving the X port (sometimes referred to as the vent) of the start-up/safety relief was determined by a small control orifice in the relief valve. The oil flow through this orifice was exceedingly small and completely leaked past the directional valve spool back to tank at 600 psi. Replacing the directional valve solved the problem.
Robert Sheaf has more than 45 years troubleshooting, training, and consulting in the fluid power field. Email rjsheaf@cfc-solar.com or visit his website at www.cfcindustrialtraining.com.
WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM
SEPTEMBER 2022
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www.akg-america.com 30
SEPTEMBER 2022
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CLASSIFIEDS
WANTED SURPLUS
Pumps · Motors · Valves · Servo/Proportional
HIGH FLOW PROPORTIONAL FLOW CONTROL • 16MM to 50mm • Standard ISO 7368 and DIN 24342 cavity • High performance 5,000 psi • On board amplifier • 0-10 volt command
almomanifold.com
Phone: 989.984.0800 Toll Free: 1.877.ALMO. NOW Fax: 989.984.0830
Email, call or fax with a list of your Surplus. We’ll provide you with a price offer!
HYDRAULIC FLANGES and COMPONENTS
1-800-422-4279 | 586-949-4240 Fax: 586-949-5302 | surplus@hydraulex.com
IN STOCK FROM 25MM TO 80MM
The correct answers to Test Your Skills on page 24 are 1-d and 2-e.
MANY COVERS IN STOCK • Pressure, Flow, Directional • Large Flow 90° Valves
almomanifold.com
• Single DIN blocks • Active Valves • Monitored Poppets
Phone: 989.984.0800 Toll Free: 1.877.ALMO. NOW Fax: 989.984.0830
THE “SPECIAL” YOU WANT IS PROBABLY ON OUR SHELVES MAIN Mfg. Products, Inc. 800.521.7918 fax 810.953.1385 www.MAINMFG.com/fpj
ADVERTISER INDEX Company................................................................... Page......................................................... Phone................................................................................Web
AEM.................................................... Inside Front Cover....................................................................................................................................www.IFPE.com AKG Of America Inc ................................................... 30........................................ (919) 563 - 4286................................................. www.akg-america.com Almo Manifold.............................................................. 31........1-989-984-0800, 1-800-ALMO-NOW........................................................ almomanifold.com Assured Automation ............................................. 13, 23..........................................1-800-899-0553.....................................www.assuredautomation.com Camozzi Automation, Inc............................................ 20..........................................1 972-548-8885................................................ www.camozzi-usa.com CFC-Solar...................................................................... 12.............................................513-874-3225........................www.CFCINDUSTRIALTRAINING.com COXREELS.............................................................. 14, 23.............................................800-269-7335........................................................ www.coxreels.com Flange Lock............................................................ 25, 28.............................................203-861-9400.....................................................www.flangelock.com Fluid Design Products, Inc. ...........................................5..........................................1-800-774-7500..............................................fluiddesignproducts.com Fluidyne Fluid Power ............................................ 27, 31..........................................1-586-296-7200.................................................... www.FluidyneFP.com Gemels spa ..................................22, Inside Back Cover...............................................................................................................................www.gemels.com Hallite Seals ................................................................. 11................................................................................................................................. www.hallite.com Heinrichs..........................................................................5.............................................859-371-4999......................................................... heinrichs-usa.com Hengst of North America, Inc. ............................. 19, 28.......................................... (803) 432-5992...........................................................www.hengst.com Hunger Hydraulics....................25, Outside Back Cover..........................................1-800-248-9232................................................. hunger-hydraulics.com Hydraulex.......................................................15,23,29,31..........................................1-800-323-8416......................................................www.hydraulex.com Hydraulics, Inc........................................................ 23, 30.............................................817-923-1965................................................www.hydraulicsinc.com J/T Hydraulics & Service Co....................................... 23..........................................1-800-591-8280...................................................www.jthydraulics.com La-Man Corp........................................................... 12, 28.............................................800-348-2463............................................................www.laman.com Lubrication Engineers, Inc...........22, Inside Back Cover............................................800-537-7683................................................... www.lelubricants.com Main Manufacturing Products............................. 28, 31..........................................1-800-521-7918.......................................................www.mainmfg.com MOCAP INC.................................................................. 30..........................................1-800-633-6775......................................................... www.MOCAP.com MP Filtri USA Inc ......................................................... 20.............................................215-529-1300.............................................. www.MPFILTRIUSA.com Ohio Fabricators Co........................................................9.............................................888-354-0291.............................................................www.ohfab.com Otto Controls ........................................................... 3, 29.............................................847-428-7171................................................ www.otto-controls.com Super Swivels .............................................................. 28..........................................1-763-784-5531................................................www.superswivels.com Tele Radio LLC ................................................................3............................................ 866-629-0780............................................... www.tele-radio.com/us/ Tubes N' Hoses ........................................................... 11.............................................972-923-0766................................................ www.tubesnhoses.com Yates, Inc................................................................... 1, 22..........................................1-586-778-7860........................................................www.yatesind.com
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SEPTEMBER 2022
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SUBSCRIBE BY MAIL FILL OUT THIS CARD COMPLETELY, DETACH, AND MAIL OR FAX IT TO START YOUR SUBSCRIPTION MAIL TO: PO BOX 2548 • ORLANDO, FL 32802-9830 • FAX: 1-866-207-1450 YOU CAN ALSO SUBSCRIBE ONLINE AT WWW.FLUIDPOWERJOURNAL.COM. 01 YES! Please start/continue my complimentary subscription to the Fluid Power Journal Signature (required)
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Check here if you would like to keep your name, address, phone and fax numbers confidential, and not released to third parties The address above is my: Home Address Business Address Which edition would you like to receive? Print Digital Both (View a sample of our PAPERLESS digital edition at www.fluidpowerjournal.com) 1. Do you specify, select or influence the purchase of components & systems, on new or existing machinery? If yes, which technologies? (check all that apply) 05 Hydraulic 06 Pneumatic 07 Vacuum 08 Electronic Controls
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2. What is your primary job title? (check only one) 10 Administration: Chairman, President, V.P., Secretary, Treasury, General Manager, Owner, Business Manager, Director, etc. 11 Plant Operations: VP of Manufacturing/ Operation/ Production, Plant Management/ Director/ Manager/ Supervisor/ Superintendent/ Foreman/ Safety Director, etc. 12 Engineering: V.P. Eng., Eng., Design Eng., Director of Eng., Staff Specialist, Chief Eng., Senior Eng., Maintenance/Production Eng., etc. 13 Technical: Chief Tech., Fluid Power Tech., etc. 14 Mechanical: Chief Master Mech., Master Mech., Fluid Power Mech., etc. 15 Purchasing: VP/Director of Purch., Procurement Manager, Buyer, Purch., etc. 16 Other: (please specify)_________________________________________________________________________________________________ 3. Number of employees at this location? A 1-19 B 20-49 C 50-99
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4. What is the primary business activity at this location? In the Fluid Power Industry, Outside the Fluid Power Industry 56 Manufacturer 57 Distributor 58 Education 59 Original Equipment Manufacturer (OEM) 61 Other: (please specify)__________________________________________ 5. Which of the following best describes your market focus? A Aerospace A Marine & Offshore Equipment B Agricultural Machinery B Material Handling Equipment C Automotive C Mining Machinery D Civil Engineering D Packaging Machinery E Cranes E Plastic Machinery F Drills & Drilling Equip. F Presses & Foundry G Flame Cutting/Welding Equip. G Railroad Machinery H Food Machinery H Road Construct/Maint. Equip. I Forestry I Simulators & Test Equipment J Furnaces J Snow Vehicles, Ski Lifts K Gas & Oilfield Machinery K Steel Plants & Rolling Mills L Heavy Construction & Equip. L Truck & Bus Industry M Military Vehicles M Textile Machinery N Construction & Utility Equip. N Woodworking Machines O Machine Tools O Other (specify)_____________ P Government Related P Fluid Power Industry
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ON TARGET LUBRICANTS EQUIPOWER HYDRAULIC OIL
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www.LElubricants.com | 800-537-7683 | info@LE-inc.com | Wichita, KS
For more about LE’s high-performance lubricants, contact us or visit our website today.
OVER
The The The HUNGER-Group HUNGER-Group HUNGER-Group - Your - Your - Your Partner Partner Partner for for for Complete Complete Complete Solutions Solutions Solutions
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6363Dixie 63 Dixie Dixie Highway Highway Highway • •Rossford, Rossford, • Rossford, Ohio Ohio Ohio 43460 43460 43460 • •www.hunger-hydraulics.com www.hunger-hydraulics.com • www.hunger-hydraulics.com • •+1.800.248.9232 •+1.800.248.9232 +1.800.248.9232
