Fluid Power Journal September/October 2011 by Innovative Designs & Publishing, Inc.

Wind Power S e p t e m b e r / O c to b e r 2 0 1 1

& Green Initiatives Performance Enhancement and Efficiency Helps Win the Race The Power Efficiency Diamond Innovative Designs & Publishing

3245 Freemansburg Avenue, Palmer, PA 18045-7118

Lubrication Filter Elements, Filter Condition Monitoring for Wind Turbine Pressure Sensors Serve as Critical Components in Windmill maintenance New Department! The Lube Engineersâ&#x20AC;&#x2122; Forum

Nonprofit Organization US Postage Paid Bolingbrook, IL Permit #323

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contents September/october 2011 | Volume 18 | Issue 8

Features

6 12 22 24 26 Energy Efficient Hydraulics and Pneumatics Conference

handling large loads: part two

The Power Efficiency Diamond

PRESSURE TRAP B versus D LIP U-SEALS

By Daniel Pascoe

By Brendan Casey

By Sonny Goldsmith, Territory Manager, Hercules Sealing Products

New! Submit your lubrication troubleshooting and design questions to wpassociates@plantationcable.net for inclusion in a future article.

Departments 04 Notable Words 08 Math Teasers 09 Product Review 15 All About Air 16 The Lube Engineers’ Forum 20 IFPS Certification Spotlight

30 Calendar of Events 31 Industry News 32 Product Spotlight 40 Literature Review 44 Association News 53 Classified

Lubrication Filter Elements,

Filter Condition Monitoring for Wind Turbine Gearbox Systems with GW Sensor Dr. Armin Schmidt, HYDAC Germany and Owen Ferik, HYDAC USA

28 39 Pressure Sensors Serve as Critical Components in Accurate Operation and Maintenance of Windmills

Performance Enhancement and Efficiency Helps Win the Race

Publisher’s Note: The information provided in this publication is for informational purposes only. While all efforts have been taken to ensure the technical accuracy of the material enclosed, Fluid Power Journal is not responsible for the availability, accuracy, currency, or reliability of any information, statement, opinion, or advice contained in a third party’s material. Fluid Power Journal will not be liable for any loss or damage caused by reliance on information obtained in this publication.

Official Publication of The International Fluid Power Society

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NotableWords Publisher Innovative Designs & Publishing, Inc. 3245 Freemansburg Avenue, Palmer, PA 18045-7118 Tel: 800-730-5904 or 610-923-0380 Fax: 610-923-0390 | Email: AskUs@ifps.org www.FluidPowerJournal.com

Why so

Serious? I was looking at famous movie lines one

evening and thinking about how they might relate to business. The movie line that caught my eye is from The Dark Knight: “Why so serious?” Do you feel we have become a society so serious it is impossible to generate any enthusiasm? Do you take yourself too seriously? Does your company? Most of the companies in our industry have enjoyed success over the last two years. Does it feel that way? I don’t think so. Everyone is concerned about the next recession. We need to remember that many of our younger associates have never been involved in a recession the likes of 2009. They may think all recessions are as severe as the one we’ve just experienced. It is time to help them understand the facts. Many of the companies in our industry have had substantial earnings growth, and more money is being allocated to research and development and plant modernization. The question you David E. Thun might want to ask is if the money you are putting into develPower Systems opment and plant modernization is being used to bring forth new products. Are we wasting some of our R&D money? Do we have enough new products in the pipeline to protect our future? The fluid power industry has always moved forward with new ideas, so we can’t let our products turn into commodities by lack of development. We know how much fun it is to sell the latest new “thingamabob,” but it is even more enjoyable to show a customer a new product and see his or her face light up. We need to generate more enthusiasm and trust in our associates. Remove the fear factor. There are fewer associates doing more work. In fact, labor cost on products has dropped 3.5% since 2008 according to statistics provided by the U.S. government. Associates like to have fun. It makes them feel like part of the team and more creative, so do some things out of the ordinary. Take them golfing, to a baseball game, maybe a picnic in the park, walk around with bare feet, buy everyone hamburgers for lunch and have the local ice cream truck stop by with treats. Associates like surprises. They may think you are weird, but weird is good. I guarantee they will remember and respect you. We have some of the most creative people in the world in this industry, and we need all of them for our future. If you create enthusiasm and trust, products and ideas will flow. We are becoming more competitive in the world market every day. Let’s strike while we have the opportunity. We have the rest of the world on the run because of our technology, logistics, and speed to market. Are you ready to create this new environment for future growth and profits, and most of all have a little fun? WHY SO SERIOUS? 4

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Associate Publisher: Marc Mitchell Art Director: Quynh Vo Editor: Kristine Coblitz Account Executive: Bob McKinney VP Operations: Lisa Prass Accounting: Donna Bachman, Debbie Clune Publishing Assistant: Sharron Sandmaier Operations Assistant: Tammy DeLong Circulation Manager: Andrea Karges International Fluid Power Society 1930 East Marlton Pike, Suite A-2, Cherry Hill, NJ 08003-2141 Tel: 856-489-8983 | Fax: 856-424-9248 Email: AskUs@ifps.org www.ifps.org 2011 Board of Directors President & Chairperson Jon Jensen, CFPPS, CFPECS, CFPAI SMC Corporation of America Immediate Past President Rickey L. Rodeffer, CFPMT, CFPS, CFPMIH, CFPAI The Boeing Company First Vice President Patrick J. Maluso, CFPMHM, CFPS, CFPAI Western Hydrostatics, Inc. Vice President Education James F. Simpson, CFPS, CFPMM, CFPAI Nusim Assoc. Fluid Power Consultant Treasurer Tom Blansett, CFPS, CFPAI Eaton Corporation Vice President Membership & Chapter Support George Bufink, CFPMMH, CFPAI American Electric Power - retired Vice President Certification Wayne C. Farley, CFPMMH, CFPAI American Electric Power Vice President Marketing & Public Relations Mark Perry, CFPHS - Fitzsimmons Hydraulics Directors-at-Large Justin Sergeant, CFPS - Open Loop Energy, Inc. Bismarck (Bill) Castaneda, CFPHS - Automation Tech, Inc. Jeremiah Johnson, CFPHS - Caterpillar, Inc. Samuel Skelton, CFPPS, CFPAI - SMC Corporation of America Jean Knowles, CFPS, CFPE - Spencer Fluid Power, Inc. A subsidiary of Applied Industrial Technologies Marti Wendel, CFPS, CFPE - The Paquin Company, Inc. L. David Ruffus, CFPAI, CFPMHM, CFPMHT Georgia Power Company Richard Bullers, CFPPS - SMC Corporation of America Michael Anderson, CFPS - Motion Industries Bill Jordan, CFPMHM, CFPAI - Altec Industries Dan Helgerson, CFPS, CFPPMT, CFPAI Cascade Steel Rolling Mills, Inc. Rance Herren, CFPS, CFPCC - National Oilwell Varco Honorary Directors Robert Firth John Groot, CFPPS Raymond Hanley, CFPE/AI-Emeritus Robert Sheaf, CFPAI, CFPE, CFPMM, CFPMT, CFPMIT, CFPMMH, CFPMIH, CFPECS IFPS Staff Executive Director: Donna Pollander Certification Manager: Sue Tesauro Communications Manager: Adele Kayser Membership Coordinator: Sue Dyson Certification Coordinator: Connie Graham Certification Coordinator: Diane McMahon Administrative Assistant: Beth Borodziuk Bookkeeper: Diane McMahon Fluid Power Journal (ISSN# 1073-7898) is the official publication of the International Fluid Power Society published bi-monthly with four supplemental issues, including a Systems Integrator Directory, Off Highway Suppliers Directory, Tech Directory, and Manufacturers Directory, by Innovative Designs & Publishing, Inc., 3245 Freemansburg Avenue, Palmer, PA 18045-7118. All Rights Reserved. Reproduction in whole or in part of any material in this publication is acceptable with credit. Publishers assume no liability for any information published. We reserve the right to accept or reject all advertising material and will not guarantee the return or safety of unsolicited art, photographs or manuscripts.

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Energy Efficient Hydraulics and Pneumatics Conference Hosted by the International Fluid Power Society (IFPS), the FPDA Motion and Control Network (FPDA), and the National Fluid Power Association (NFPA)

November 15-17, 2011 Sheraton Chicago O’Hare Airport Hotel Rosemont, Illinois

•

component manufacturers, distributors, and system integrators, showcasing innovative approaches and emerging technologies in energy-efficient fluid power design and maintenance Workshops designed to communicate the current best practices for maximizing energy efficiency and balancing cost issues for hydraulic and pneumatic systems Facilitated roundtable discussions, where peers can share specific challenges associated with their industry and applications, and get expert advice from the facilitators Networking events to help participating engineers and technicians engage with technology providers from fluid power manufacturing and distribution companies Opportunities to help shape the future direction of hydraulic and pneumatic product development and standardization in ways that assist users of those technologies

Registration now available.

Saving energy and money with fluid power…

luid power (hydraulics and pneumatics) is used in dozens of industries and hundreds of applications to precisely control the movement of machinery and material. Yet many engineers and technicians working in those industries do not fully understand the design concepts critical to developing efficient fluid power systems and the diagnostic and maintenance techniques essential to keep those systems operating at peak efficiency. These concepts and techniques can result in significant energy and cost savings for companies that use hydraulics or pneumatics, as well as for the customers they serve, making fluid power a more competitive technology choice. To help companies take advantage of these opportunities, three leading fluid power organizations— the International Fluid Power Society, the FPDA Motion and Control Network, and the National Fluid Power Association—will be hosting an educa-

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tional conference at Sheraton Chicago O’Hare Airport Hotel in Rosemont, Ill. on November 15-17, 2011. Professionals responsible for designing and/ or maintaining hydraulic and pneumatic systems in industrial settings or mobile applications should plan to attend. Engineers and technicians from the following industries will directly benefit: • Agricultural Machinery • Mining Machinery • Off-Shore Drilling • Automotive • Oil & Gas Machinery • Chemical Processing • Packaging Machinery • Class 4-8 Trucks • Plastics Machinery • Construction • Paper Machinery Machinery • Power Generation • Food Processing • Printing Machinery • Lawn & Garden • Semiconductor • Material Handling • Wind Power • Medical Equipment • and many more • Metalworking and Machine Tools The conference will address effective design concepts and maintenance techniques for both mobile and industrial applications, hydraulic and pneumatic. Participants will be exposed to: • Breakthrough presentations from fluid power

Sponsorship Opportunities Sponsorship opportunities are available for fluid power manufacturers, distributors, and other companies interested in supporting this event and connecting with engineers and technicians from a wide array of fluid power’s end-market industries. For information on sponsorship opportunities, visit http://www.nfpa.com/events/eehpc.htm Supporting Organizations In addition to the three host associations, the following organizations have signed on as supporters of this conference: • Association for High Technology Distribution • Fluid Power Educational Foundation • National Association for Hose and Accessories Distribution • International Sealing Distribution Association Hotel Reservations Rooms at the Sheraton Chicago O’Hare Airport Hotel have been reserved at the special group rate of $139. Call the Sheraton at (847) 699-6300 and ask for rooms with the group code “Energy.” www.fluidpowerjournal.com | www.ifps.org

About the IFPS Through multifaceted work in education, training, and certification, the International Fluid Power Society strengthens and advances professional careers in the fluid power workforce. It is committed to facilitating and promoting the advancement of technology and professionalism of the fluid power and motion control industry through awareness, education, and certification. IFPS is the only organization that provides comprehensive technical certification offerings for all professionals in the fluid power and motion control industry. For more information, go to www.ifps.org. About the FPDA The FPDA Motion & Control Network represents motion solution providers of fluid power, automation, and electro-mechanical technologies and distribution services designed to enhance customer performance and profitability. FPDA is dedicated to significantly enhancing member and channel performance by delivering indispensable networking, education and success strategies. For more information, go to www.fpda.org. About the NFPA NFPA is a forum where all fluid power channel partners—suppliers, manufacturers, distributors and customers—work together to advance technology, strengthen the industry and foster members’ success. NFPA actively builds alliances with customer-based organizations and explores ways for customers to be involved with fluid power technology development, international standards, and other appropriate activities. For more information, go to www.nfpa.com.

Preliminary

6:00 p.m. – 8:00 p.m. Welcome reception and networking

Wednesday, November 16, 2011 7:30 a.m. – 8:30 a.m....................... Breakfast served 8:00 a.m. – 8:30 a.m....................... Opening remarks – Recognizing inefficiency ........................................................ and energy loss in fluid power systems 8:30 a.m. – 9:45 a.m....................... Round Table Discussions 9:45 a.m. – 10:00 a.m..................... Coffee Break 10:00 a.m. – 12:00 p.m.................. Concurrent Workshops 12:00 p.m. – 1:00 p.m.................... Networking Lunch 1:00 p.m. – 4:00 p.m...................... Case Studies/White Paper Presentations 2:15 p.m. – 2:30 p.m...................... Coffee Break 4:00 p.m. – 5:00 p.m...................... Round Table “Round-Up” 6:00 p.m. – 9:00 p.m...................... Reception and Dinner

Thursday, November 17, 2011

8:00 a.m. – 12:00 p.m.................... DOE/Industry Leadership Workshop (tentative) 12:00 p.m. – 1:00 p.m.................... Networking lunch

1:00 p.m. – 5:00 p.m...................... Fluid Power Roadmap Review Session

Stops Leaking Hydraulic lines save time • save money • save labor • save oil No tools required No expensive hardware needed No more rags stuffed into hoses No more messy plastic caps The ultimate contamination control tool One hand installation Eliminate hydraulic oil spills & clean up Quick installation & ease of usage Safe for personnel & environment Industry acclaimed 100% Made in USA

For more information contact mike Pearl at 914.980.8890 or email: mike@flangelock.com

www.flangelock.com

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Would you like some fries with that filter?

7:30 a.m. – 8:30 a.m....................... Breakfast served

Flange Lock™

• • • • • • • • • • •

Schedule of Events

Tuesday, November 15, 2011

Would you like some fries with that filter?

When you sell a filter, the next question is, “How much is it?” When you sell a filtration system, the question becomes, “What does do?” is, When you sell a filter, the nextitquestion “How much is it?” Adding a differential pressure gauge will: When you sell a filtration system, the question Create“What value added becomes, does it do?” • Increase product differentiation Adding a differential pressure gauge will: • Increase element sales • Create value added • Increase product differentiation Starting • Increase elementfrom sales $7.50 •

dp +

Starting from $7.50 www.differentialpressure.com www.differentialpressure.com 203-481-2545 you to a human 203-481-2545 getsgets you to a human being being with2020years yearsexperience! experience! with Circle 155 september/october 2011

Mathteasers

New Problem: Hydraulic Cylinder Requirements A 2-inch hydraulic cylinder is required to move a 1000-lb load vertically upward. Please calculate: a. The steady–state force required to move the load at 20-ft/sec. b. The total force required to accelerate the load from a stationary position to 20-ft/sec in 1-seconds. c. The pressures required for steady-state motion and acceleration. Please ignore friction losses. The steady-state force (F ss) required to move the load vertically at 20-ft/sec or at any constant velocity (speed) is equal to the weight of the load. F ss = 1000lbs

Previous Problem: Single Acting Pneumatic Cylinder (From July/August 2011 Issue) Illustration: John Spisak

A single–acting cylinder with a 2.5-inch diameter piston and 12-inch stroke operates at 100 psig and reciprocates at 30 cycles per minute. Please compute the air consumption in scfm.

Solution:

Q1 = Q2 (P2/P1) (T1/ T2) = Q2 = (4.908-in2 x 12-in -30-cycles/ 1728) = Therefore Q1 = P2 x Q2 / P1 = 114.7 x 1.02 / 14.7 = Q1 = 7.96-Scfm

With Professor P.V. Btfsplk The teaser is posted on the IFPS Web site (www.ifps.org) and also printed in the Fluid Power Journal. Submit your information via the Web site, or fax it to 856-424-9248 attn: Donna Pollander. Anyone who submits the correct answer before the deadline date will have his/her name printed in the Society Page newsletter and in Fluid Power Journal. The winner will also be entered into a drawing for a special gift.

Winner: Scott Hunt, CFPPS SMC Corporation of America Rochester Hills, MI

Karl Kersker CFPE ATK Launch Systems Brigham City, UT

Answered Correctly Tri Nguyen, CFPS University of Minnesota Minneapolis, MN

Jeff Curlee, CFPPS Production Systems, Inc. High Point, NC

Mike Joannides CFPAI, CFPE, CFPMM, CFPMT, CFPMIH, CFPMMH, CFPMIP, CFPS Breckenridge, CO

Q2 = 1.02-ft3

Nick Rodriguez CFPS, Warden Fluid Dynamics Seattle, WA

Bernie Mendoza CFPS Sauer-Danfoss Ames, IA

Richard Throop CFPAI, CFPMM, CFPMT, CFPS Michigan Fluid Circuit Design Fenton, MI

Jason Moore CFPS Parker Hannifin Corporation Kansas City, MO

CORRECTION: Please note the following correction to the "Heat Transfer Rate" answer in the July/August issue. H.P. radiated = vertical oil surface area x temperature change / 1000, HP heat radiated = 2545-BTU’s/hour or 42.4-Btu’s/minute. The bottom of the reservoir area is not considered due to the fact that heat rises. Therefore, the question stated a hydraulic reservoir is mounted so the air will circulate freely around the reservoir with the following measurements: • Hydraulic fluid is 1.5-ft. deep in the reservoir 1-ft by 2-ft • Hydraulic system temperature is 130ºF • Air temperature is 70ºF. Please remember: you need to determine the reservoir surface area that is contacting the hydraulic oil.

Solution:

Area: = 2-ft x 1.5-ft x 2-walls = 6-ft2 Then calculating the area of the end walls: Area: = 1-ft x 1.5 x 2-ft = 3-ft2 Therefore: the total contact area would equal 9-ft2 Temperature difference is 130ºF minus 70ºF = 60ºF Q = Sq.Ft. x delta-T / 1000 = HP loss

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Q= 9-ft2 x 60ºF / 1000 = 540 / 1000 = 0.54 x 2545-BTU’s/ hr = 1374.3-Btu’s/hour is the correct answer. www.fluidpowerjournal.com | www.ifps.org

productreview



Piezoresistive Accelerometer   Meggitt Sensing Systems The Endevco® model 2262A is a hermetically sealed, critically damped piezoresistive shock accelerometer with 500 mV full scale output designed to support automotive, aerospace, and general in-house laboratory structural, environmental, and impact testing requirements, including transient acceleration measurements on structural members. With available ranges of 1000 g pk and 2000 g pk, the series incorporates semiconductor strain gauge elements in a bridge configuration, allowing for low-impedance output with 10 Vdc excitation. www.meggittsensingsystems.com

Accessories  Hydraulic PIRTEK USA Operating mobile equipment often requires changing hydraulic attachments many times throughout a single day. The company now offers pre-assembled replacement hydraulic valve blocks with quick disconnect couplings and a pressure relief valve. Available in different sizes from 1/2", 5/8" and 3/4", this easily installed and replaced valve block allows operators to safely relieve hydraulic pressure before connecting or disconnecting attachments. Fitted with standard ISO flat-face quick disconnect couplings makes this valve block compatible with most kinds of attachments. www.pirtekusa.com



Mechanical Valve Interlocks Netherlocks The company’s mechanical valve interlocks are operated with two color-coded keys that control, through a trapped key mechanism, the open and closed position of a valve, and communicate its current state. When the green key is released, the valve is locked in the “locked-open” position. For the red key to be released, the valve must be locked in the “locked-closed” position. If a valve is left in a midway position between open and closed, both keys are trapped in the device. Through this system, the current position of the valve is guaranteed. They are fully mechanical with no need for electronic wiring. The interlocks can be easily incorporated into new construction and are suitable for retrofitting older installations to mitigate potential safety issues. www.netherlocks.com

Valve Driver  Proportional Clippard Instrument Laboratory, Inc. The EVPD proportional valve driver is suitable for laboratories and OEM product development, and can be customized to fit OEM applications, including control parameters. It is designed for use as a plug-and-play interface between the company’s EVP series proportional control valves and PLCs or other controls. The driver offers easy integration with existing machine controls, plus provides user adjustable parameters. Five signal inputs and three selectable valve output ranges are available. www.clippard.com/evp

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HANDLING LARGE LOADS

Part two

larger-load handling, the consequence of dropping the part is that much more expensive and of course more dangerous than handling small parts inside a guarded machine area. This article focuses on the solutions that should be employed to prevent the dropping of a load due to power failure, be it compressed air or electrical. When vacuum lifting, it’s easy to select a simple vacuum generator and cup. However, if compressed air or electrical power is suddenly lost, the load will fall unless safety logic is employed in the system. There are some products available that offer an all-encompassing logic circuit, but these are expensive and very limited in respect to the potential vacuum flow they can offer. This article will explain the individual components that should be employed in preventing sudden vacuum grip loss. Fig. 1 shows a typical all-pneumatic vacuum circuit that includes multiple vacuum circuits and safety shut-off valves. The order of operation is as follows: The compressed air MAIN SUPPLY connects to the vacuum generator, which in turn evacuates the vacuum tank after pulling the check valve open. The piping between the tank and the P ports of the control valves (C1 and C2) is also evacuated to the maximum vacuum level of the vacuum generator. If this vacuum generator has an “energy saving circuit” (which is recommended in most cases), the generator will turn OFF when the vacuum level is reached. The vacuum remains in the circuit, as the check valve closes when the generator is turned off. When the vacuum cups are placed against the product to be lifted, the pneumatic pilot control valves (Fig. 2) are powered by the control supply circuit. The safety valves (S1 and S2), which are normally closed (NC), are

september/october 2011

By Daniel Pascoe

powered OPEN by the Mains Supply, allowing vacuum to reach the cup face. The part is lifted by the machine. When the pilot signal is removed from C1 and C2, the part is released. The safety valves will always be open if a mains compressed air supply is present. During a lift cycle, if the mains supply air is lost, the safety valves S1 and S2 will close, maintaining vacuum to the cups. The length of time the cups retain a holding force on the part is determined by the porosity of the product being handled and the leak tight condition of the system (interconnecting fittings and hose). Fig. 3 shows a typical electrical pump circuit. Identical in operation to the pneumatic circuit shown in Fig. 1, this system uses solenoid valves (Fig. 4) instead of pneumatically piloted valves. Therefore, if mains power is lost to the vacuum pump, the safety valves S1 and S2 will close maintaining vacuum to the cups. Vacuum tanks or reservoirs are very useful and a low-cost option for added safety in a vacuum circuit. These are employed in both the pneumatic and electrical circuits shown in Fig. 1 and Fig. 3. The tank offers a buffer in the vacuum circuit to compensate for leakage in the circuit, therefore reducing potential vacuum decay rate but also offering the benefit of instant vacuum power being available when the vacuum controls valves are employed. Assume, for ease of calculation, your vacuum circuit has a piping volume of 1 liter between the control valves and the cup face(s), and the volume, including tank and piping, between the tank and the valve is 10 liters. If the system vacuum level at rest is 24"Hg when the control valves are opened, the whole pilot circuit, which is now 11 liters, will equalize. Thereport fore, the system vacuum level only drops to 21.8"Hg and then immediately starts increasing as the pump or generator returns the system to final vacuum level. (Calculation explained: 10/11= 0.91. 24"Hg x 0.91 = 21.8). Cycle times will be greatly increased as the Fig. 2 system does not have to “ramp up” (start again) each time the control valves are powered. www.fluidpowerjournal.com | www.ifps.org

Vacuum filtration is not shown in Fig. 1 or Fig. 2, however, vacuum filters should always be used to protect the pump or generator from debris on the parts being handled. That being said, the selection of filtration models and most importantly where they are placed in a vacuum circuit will determine the safety of the complete lifting application. Some manufacturers offer filter pads or disks that are installed inside the vacuum cup. These are very rarely a good idea. The simple reason is that unless they are checked very regularly, the user is unaware of how much these filters are restricting vacuum flow and indeed the lifting force of the associated cup. It is also very hard to know if the filters are clogged. The vacuum reading taken from the circuit via either a gauge or transducer could be much higher than what the actual cups are experiencing. A single point filter should be used that is easily cleaned and inspected, and more importantly, offers a longer element life compared with filter disks installed inside cups.

Fig. 1

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Fig. 3

Fig. 4

As discussed in Part One of this article, when selfclosing valves are employed on each vacuum cup, if one of the cups breaks away from the load or does not seal properly, the cup is isolated from the rest of the circuit, and the holding capacity of the remaining cups is not affected. Each vacuum cup in the circuits shown should have one of these valves installed. By using two interlaced vacuum circuits, self-closing valves (velocity fuses), safety shut-off valves, vacuum tanks, and single point filtration, the user is assured of a safe, yet simple, large-load vacuum-lifting system.

Daniel Pascoe is General Manager of Vacuforce Inc, manufacturer and distributor of vacuum components and systems for industry in North America. He can be reached via the Vacuforce Web site at www.vacuforce. com, or directly at dpascoe@vacuforce.com. You can also find Vacuforce on Facebook.

This article is intended as a general guide and as with any industrial application involving machinery choice, independent professional advice should be sought to ensure correct selection and installation.

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www.fluidpowerjournal.com | www.ifps.org

ALL aboutair

LEAKS ARE THERE FOR FINDING

he continual buzz about leaks in compressed air systems has jaded many. Whether a popular topic or not, the challenge to fix leaks persists and like mowing the grass, it should be done at regular intervals. This could be a good project for a summer student with regular follow up the rest of the year. Introducing students to the wonders of manufacturing and maintenance might save bright young minds from wasting themselves as bankers or lawyers. Some might wonder why leaks cannot be fixed once and for all by just tightening and sealing fittings and joints. The functional leak paths, like relief and exhaust ports, will deteriorate as the products wear. These leaks donâ&#x20AC;&#x2122;t exist until the seals wear sufficiently at random intervals. A casual trip around the area with a sonic ear may detect a few leaky joints. Iridescent dye added to lubricating oil highlights leaky fittings and joints that are easy to find with a special blue light. This method also tends to show the more visible leaks and misses those in the belly of the beast. By looking at the dynamic devices of all sizes, shapes, and capacity, visible and obscured, many more leaks may be found. The following are a few examples of existing or potential leaks that may go undetected unless sought out. These examples are not nearly a complete list but may help you think more about leaks. 1. The filter (Fig. 1) has fittings, a bowl seal, and automatic or manual drain. The filter element should be replaced and the drain examined annually to prevent pressure drop. A repair kit with fresh replacement parts, seals, and filter element could be installed with care to prevent leaks. 2. Regulators (Fig. 2) often have a main valve and relief path seals. If either of these or both become badly worn, compressed air will escape. 3. Valves (Fig. 3) may develop leaks past the spool or poppet, and vent through exhaust ports including the solenoid exhaust. 4. Cylinders (Fig. 4) often develop leaks through the rod gland that may be audible or recognized by escaping lubricant smear. Leaks past the piston seal may feed back and exit through the valve. Air exhausting from the valve even when the valve has been repaired or replaced may be confusing.

It would be good to hear feedback on pneumatic plumbing innovations. Any contribution to fewer leaks, less rust and corrosion, and less pressure drop sounds like an idea whose time has come.

figure 1

figure 2

figure 3

figure 4

by Thomas W. Kreher, CFPPT, Applied Pneumatic Controls, Inc., OIL SMOKEÂŽ www.applied-pneumatic.com

www.ifps.org | www.fluidpowerjournal.com

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The LubeEngineers’Forum

Engineered Solutions, Systems Integration By Wade Parks, Owner – WP Associates

If we accept that over-lubrication is just as bad as under-lubrication, it would follow that knowing how to arrive at the proper lubrication requirements would be obligatory. If this statement is agreed with, it would follow that a regular training program must be in place and operative. If there is no budget money available for training seminars, the training must be obtained elsewhere.

Under-lubrication problems include: 1) inadequate grease film surface, 2) heat and contaminate damage, 3) premature failure, and 4) unscheduled downtime.

Over-lubrication problems include: 1) wasted lubricant, 2) caked grease that moves away from a bearing inner race and provides zero lube, and 3) spillage that creates a safety hazard and housekeeping issues.

Application Example Are you considering a new circulating or terminating lube oil, or grease system? Here are a few things not to do.

Don’t

make the reservoir any less in capacity than five times the pump flow in GPM, unless you have the cooling capacity of reducing the returning oil flow temperature by 60°F. If necessary, add a supplemental reservoir at the same elevation as the original tank, and connect them with (2) six-inch pipes. Install baffles with cutouts to cause flow to enter one tank and be suctioned back into system from the second tank. This arrangement will likely accommodate a new cooling and filtration pumping system, which will move oil in a circular motion through both tanks offering cleaning for both.

Don’t create excess friction HP losses, turbulence, and heat by under-sizing piping. Pipe Size and Velocity Reference used at WP Associates: • 2 FPS calls for 0.8 square inches pipe area per each 5 GPM flow. • 10 FPS calls for 0.1604 square inches area per each 5 GPM • 15 FPS calls for 0.1069 square inches per each 5 GPM Don’t install gravity feed return piping at any less than 3% slope back to tank at maximum 2 FPS. Eliminate all pipe ells possible. Don’t install any circulating system without adequate cooling and filtration.

www.ifps.org | www.fluidpowerjournal.com

An ISO cleanliness level of 14/12 or better is recommended. Filtration may be kept efficiently installed, as well as preventive of bearing or gear failure using a 15-micron pre-filter along with a 3-micron coalescing final filter. The oil moisture level in Parts Per Million (PPM) must be kept at or below one PPM for premature failure to be avoided. We consider that the result of water accelerated fatigue in bearing lifetime to be a reduction by 48% at a water content level of 0.02% (2 PPM). Coalescing filters are adequate when system water ingress is very small, but vacuum dehydration or distillation is required for water at a level of 1 PPM and above. Oil temperature returning to tank will have increasing, cumulative Delta T. Oil cooling method of preference is oil to water heat transfer. Cooler should be sized for max available temperature cooling water into cooler, and given the proper flow to remove heat gain expected from bearing generated heat, ambient temperature, and friction losses.

Don’t forget sensor/transmitters for tank level and temperature plus delivery pressure and flow to lube points. There should be tank level switches with transmitters communicating with operations, including a low level when tank is at 50% full and a low-low level switch to advise when tank is at 25% fill. Based on knowing pump flow versus remaining storage, a decision may be made as to shutting down the machine. Temperature sensor/transmitters can warn of an over-heating bearing or machine, warn you of a

blocked or leaking cooling water supply, and can isolate problems within a system using remote sensing in a PID loop. Flow transmitters located throughout the system can advise you of line leak, with location. Pressure transmitters may also used to isolate leaks, and may also warn of impending pump failure.

Don’t forget that in circulating systems, the bearing housing outlets must also be sized to permit free flow into return piping to eliminate backup in the housing, resulting in shaft seal overpressure and failure. For a complete listing of things to do, submit your system requirements including: • Bearing OD and width with number of rows, and whether ball, roller, or plain • Number of bearings to be lubricated, with existing max running temperature • Max and Min ambient temperature, indoor/ outdoor • Water or air to be used for cooling with max temperature of medium selected • Distance and elevation change between pump and bearings • Number of directional changes in both supply and return piping For a terminating oil system, eliminate cooling system. For a terminating system for chain and pin, bull and pinion, or sliding surface applications: provide chain width, length, and pin to pin length—pinion gear width and outside diameter—or total sliding surface area of contact. september/october 2011

The LubeEngineers’Forum

Exact Lubrication The design of circulating or terminating oil or grease systems is typically done using established formula for determining dosage amount and frequency, based on known data such as bearing width and OD and other surface area considerations like number of rows. • For circulating oil systems we use bearing flow in GPM = OD x width, divided by 144. • For grease we use width x OD divided by 12.2 = ounces/week. System demands for heat transfer and particulate flushing must also be considered. For terminating oil or grease systems, we deter-

mine the amount of lubricant that will replenish the suggested film thickness requirement. Lubricant capacity may be determined by multiplying surface area by desired film thickness, for suggested film thickness capacity per hour, per the following: • Circulating Oil Systems: 0.060" film thickness per hour for each square inch surface area • Terminating Oil Systems: 0.001" film thickness per hour for each square inch surface area • Terminating Grease Systems: 0.00025" film thickness per hour for each square inch area.

Fig.1: Oil lube System Retrofit to add calendar stack with (8) bearings

september/october 2011

Example: Circulating Oil System One hundred twenty (120) single row roller bearings with 2" shaft diameter. Use 2.0 (shaft diameter) squared x .060 (film thickness per hour) x 120 bearings = 2.0 x 2.0 x .060 x 120 = 28.8 cubic inches per hour system total. System PC could be set to deliver 7.2 cubic inches every 15 minutes for best practice application through series of metering valves of proper dosage to each individual bearing. Lubricant selection and management is a vital factor for application success, and preventive maintenance is equally vital. A good maintenance program is essential.

www.fluidpowerjournal.com | www.ifps.org

Fig. 2: Air over grease system (10’ OD – 2.74 RPM “kiln” with 16” w. bull gear, air-powered, PLC driven, auto lube system)

About the Author:

Wade Parks has 43 years experience in fluid power and lubrication and has authored several published technical manuals and articles. Parks served for many years as Chairman of the Lubrication & Hydraulics Subcommittee of the Engineering Division of the Technical Association of the Pulp & Paper Industry, having been involved with the subcommittee’s formation in 1985. Before Parks formed his own company in 1998; he served as systems design engineer with lube systems manufacturers Safematic Inc and Farval Lubrication Systems; and has several hundred automated lube systems currently operating successfully in the USA.

Submit your lubrication troubleshooting and design questions to wpassociates@plantationcable.net for inclusion in a future article.

Circle 163 www.ifps.org | www.fluidpowerjournal.com

september/october 2011

IFPS

CERTI FICATION SPOTLI GHT

Electronic controls Specialist Certification

The International Fluid Power Society is the only organization that provides comprehensive technical certification offerings for all professionals in the fluid power and motion control industry. IFPS defines a Fluid Power Electronic Controls Specialist as an individual that analyzes and designs systems, selects components, and instructs others in operations and maintenance. The IFPS Electronic Specialist certification is designed to review and test understanding, specification, and application of the full breadth of electronics used in the fluid power industry from simple sensors and limits to HMIs, controllers, and networks. It includes a brief review of applicable pneumatic and hydraulic principles as well as in-depth examples of the electronics for both mobile and industrial fluid power equipment. The

Electronic Controls Specialist certification requires a three (3)-hour written test. Summary: • Fluid Power Systems • Electronic and Electrical Solutions • Input/Output Devices • Applying Control Theory • Interacting with Controllers • Utilize Industrial Networks New! In a continuing effort to prepare individuals for a successful approach to the three (3)-hour written Electronic Controls Specialist test, a panel of subject matter experts have developed two (2) sets of 50-ques-

For more information about IFPS certifications, visit www.ifps.org or call 800-308-6005. tion pretests for the IFPS Electronic Controls Specialist certification. IFPS Electronic Controls Specialist pretest questions can be found in the certification section of the IFPS Web site, www.ifps.org. Complimentary downloads for members; non-members may purchase. IFPS certification tests provide an objective, third-party assessment of an individual’s skill level and are recognized industry-wide. Individuals who successfully master a level of competency are issued a credential signifying an elevated status in the workforce. In order to keep pace with changing fluid power and motion control technologies, the IFPS certifications must be renewed every five years.

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w w w. t r e n g i n e e r i n g. c o m Circle 164 20

september/october 2011

Circle 165 www.fluidpowerjournal.com | www.ifps.org

Test Your Skills

Try answering these pretest questions.

1. If the maximum amplifier current is 250mA and KV is 25/sec., how long will it take the system in this fluid power circuit (see on right) to respond within 1% of its final value to a 0.16 volt step increase to the input voltage command?

Additional questions can be found in the certification section of www.ifsp.org.

A. 0.16 sec B. 0.20 sec C. 1.6 sec D. 2.0 sec E. 2.6 sec 2. Which statement most accurately describes the frequency dynamics of a simple linear fluid power system? A. Systems with insufficient tubing between the valve and the cylinder will experience problems from system harmonics. B. Natural frequencies for a fluid power system are very high because oil is an incompressible fluid. C. Decreasing the mass of the load moved by the cylinder will decrease the natural frequency of the fluid power system. D. Decreasing the hydraulic stiffness of the system will increase the natural frequency of the system. E. Decreasing the hydraulic stiffness of the system will decrease the natural frequency of the system. 3. The sine wave shown is an example of:

A. full wave rectification B. half wave rectification C. alternating current D. direct current E. filtered DC

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Circle 166 www.ifps.org | www.fluidpowerjournal.com

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In the quest for improved fuel consumption, the manufacturer of an engine-powered, mobile hydraulic machine replaced the fixed-displacement pump powering the machine’s attachment with a variable-displacement unit. The ground drive on the machine already featured a variable-displacement piston-pump (hydrostatic transmission), and so upgrading the attachment’s hydraulic circuit to a more efficient configuration was considered logical progression by the machine’s design engineers. When this modification was tested, the engineers were shocked to find that fuel consumption had actually increased by 12% to 15%! Upon analysis, the hike in fuel consumption was attributed to an increase in oil viscosity brought about by a 30°C drop in operating oil temperature. In other words, the “thicker” oil had resulted in extra drag on the hydrostatic transmission powering the ground-drive, causing the machine to use more fuel. The machine employed a two-section, combination heat-exchanger for both hydraulic oil and engine coolant (which was sized for the original, fixeddisplacement auxiliary pump) with a hydraulic fan drive. The fan drive was thermostatically controlled based on engine coolant temperature. 22

september/october 2011

The drawback with this arrangement is, due to the engine being thermostatically controlled and the hydraulic system not, air flow through the combined heat-exchanger depends entirely on engine temperature. This meant the reduction in heat-load from replacing the fixed pump with a variabledisplacement unit resulted in a significant reduction in hydraulic oil temperature (normally a good thing!). The engineers blocked off air flow to most of the hydraulic oil section of the cooler and ran the test again. This returned fuel consumption to the original level, but no significant improvement was seen. It was concluded that the modification tested could result in a small cost saving with respect to a reduction in size of the oil cooler. But with fuel consumption being more important than any modest saving in cooling capacity, the idea of paying more for a pump that resulted in the oil being kept at a lower operating temperature—but increased fuel consumption—was irreconcilable to the machine’s designers! One of the key take-aways from this case study is the impact hydraulic oil temperature, and therefore viscosity, can have on fuel consumption. To re-cap the key points of the story: • The heat-load on the hydraulic system was reduced (efficiency increased) by replacing a fixed pump with a variable-displacement unit,

• this resulted in a (significant) drop in hydraulic oil temperature; • and the resultant increase in hydraulic oil viscosity increased fuel consumption by a meaningful amount. In other words, if the hydraulic oil is too thick, the end-user will pay for it at the fuel bowzer or electricity meter. (The cautionary flipside to this though is, if the oil is too thin, the end-user pays for it at the repair shop). Assuming the above trial was conducted at the same ambient temperature for both pump options, a 30°C drop in hydraulic oil temperature is quite remarkable. This may in part be explained by the combination heat exchanger installed on the machine. As hydraulic oil viscosity increases, the engine works harder (burns more fuel) and so the cooling fan (controlled by engine temperature) runs harder, which means more heat is dissipated from the hydraulic oil and therefore hydraulic oil viscosity increases further. It’s kind of a viscous circle. Another take-away from this story, which is pertinent to machine designers and by extension to the people who buy their machines, is most designers do NOT treat the oil as the key component of the hydraulic system that it is. The hydraulic oil’s viscosity (weight), viscosity index, and the optimum viscosity figure for the hydraulic components in the system were apparently not considered during the test. This suggests that www.fluidpowerjournal.com | www.ifps.org

Ambient air Temperature

Installed Cooling Capacity

Fig. 1: The Power Efficiency Diamond designed efficiency

oil viscosity

the baseline or “normal” fuel consumption of the machine was just a happy coincidence. Even after having discovered that fuel consumption goes up with oil viscosity, and although the possibility of reducing the installed cooling capacity was acknowledged and contemplated, there was apparently no consideration given to changing the oil’s viscosity to match the increased efficiency of the system. Nor was the ambient air temperature (or any variation thereof ) during the test mentioned, either. In other words, the machine designers failed to properly consider all four sides of what I call The Power Efficiency Diamond of a hydraulic machine (Fig. 1). Power efficiency means the ratio of power out to power in. In other words, 90 horsepower out from 100 horsepower in is an efficiency of 90%, 90 horsepower out from 110 horsepower in is an efficiency of 82%, and 90 horsepower out from 120 horsepower in is an efficiency of 75%. Note that in all three cases, output power remains the same at 90 horsepower; it’s just that the input power (and therefore fuel or electricity consumption) required to get it keeps going up! The four sides of the Power Efficiency Diamond of a hydraulic machine (Fig. 1) are all interrelated; change any one and the symmetry or shape of the diamond is distorted. Designed Efficiency reflects the “native” efficiency of the hardware chosen for the system: the number of power-wasting devices present, such as proportional valves, flow controls, and pressure reducing valves; and losses “designed-in” by the dimensions and configuration of all the necessary conductors (pipes, hoses, adaptors and manifolds). On the opposite side of the diamond, Installed Cooling Capacity, as a percentage of continuous input power, should reflect the designed or native efficiency of the hydraulic system. In other words, the lower the native efficiency, the greater the installed cooling capacity. Adjacent to installed cooling capacity is the Ambient Air Temperature the hydraulic machine has to operate in. This directly influences the hydraulic system’s operating oil temperature. And operating oil temperature largely determines Oil Viscosity, (“weight” of the oil used), which completes the Power Efficiency Diamond. A machine designer has no control over Ambient Air Temperature—although he does need to know what this number is. But he does (or at least should) determine the other three variables: Design Efficiency, Installed Cooling Capacity, and Oil Viscosity. And as the pictorial representation of the Power Efficiency Diamond illustrates (and the above case study demonstrates), no one of these variables can be considered in isolation. Looking at the Power Efficiency Diamond from an end-user’s perspective, it’s helpful to appreciate that even after the machine is designed, built, and filled with oil, Design Efficiency, Installed Cooling Capacity,

and Ambient Air Temperature are moving targets— moving targets that affect operating oil viscosity and therefore power (fuel or electricity) consumption. The possibility of variation in Ambient Air Temperature, particularly if the machine is moved between locations with different climatic conditions, is fairly obvious. And while Design Efficiency doesn’t vary, actual operating efficiency typically deteriorates over time, due to wear and tear. Similarly, while Installed Cooling Capacity, as a percentage of input power, doesn’t change over time, the effectiveness of it can be reduced—by wear and tear of cooling circuit components and, in the case of air-blast heat exchangers, variation in ambient air temperature and altitude.

So getting a hydraulic machine into its power efficiency “sweet spot” requires informed design. Keeping it there requires that the change in dependant variables be kept to a minimum. In both cases, The Power Efficiency Diamond can be helpful to both machine designers and end-users in understanding the task at hand. Brendan Casey is the founder of HydraulicSupermarket. com and the author of Insider Secrets to Hydraulics, Preventing Hydraulic Failures, Hydraulics Made Easy and Advanced Hydraulic Control. A fluid power specialist with an MBA, he has more than 20 years experience in the design, maintenance, and repair of mobile and industrial hydraulic equipment. Visit his Web site: www.HydraulicSupermarket.com

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HYD1107-1363

Circle 167 september/october 2011

www.ifps.org | www.fluidpowerjournal.com HYD1107-1363 FldPwrJrnl_1/2SepOct.indd 1

8/3/11 11:06 AM

PRESSURE TRAP B versus D LIP U-SEALS By Sonny Goldsmith, Territory Manager, Hercules Sealing Products is the difference between a “B” lip u-seal and a “D” lip u-seal? When do you use one style and when should you use the other?

Before we discuss the two styles of u-seal lips, let’s briefly look at the evolution of the u-seal and how different lip styles came about. The u-seal shape evolved from the vee ring. Initially the u-seal was a vee ring with a flat back or heel, and all u-seals were symmetrical in shape. Gradually the shape evolved, and instead of a sharp-pointed lip design, the “D” lip style was used on all u-seals to improve sealing effectiveness. In the late 1950’s, a major seal manufacturer introduced the bevel lip or “B” lip design. The characteristics of the “B” lip and the new geometry of the u-seal created a more effective seal. Loaded u-seals were introduced as a cost-effective way to improve low-pressure fluid leakage. When the “B” lip design is utilized in conPiston u-seals junction with an energizer showing evidence of (o-ring / quad-shaped ring, etc.) in the u-seal, a very pressure trap failure

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7/7/11 10:26:22 AM www.fluidpowerjournal.com | www.ifps.org

B-Lip

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high radial loading is created at the seal lips, which provides very effective sealing and a very dry surface. In rod-sealing applications, this is a very desirable situation. However, in double-action piston-sealing applications, the effectiveness of the loaded “B” lip seal may actually create problems. In piston-sealing applications, the primary purpose of the piston u-seal is to keep significant amounts of fluid from passing through the gap between the piston OD and bore of the cylinder. A slight amount of leakage past the seal lips is not a problem like in rod sealing. Due to the cycling of the piston and alternating high/low-pressure cycles of the fluid, some leakage past the seal lip is normal and not a problem. However when loaded “B” lip seals are used in piston-sealing applications, their sealing effectiveness may actually be too good. As fluid bypasses the sealing lip on the high-pressure side of the piston, it will accumulate between the two seals and should be able to “leak” past the seal on the lowpressure side of the piston relieving the pressure buildup between the two seals. But, if the “B” lip seal on the low-pressure side of the piston seals too effectively, the pressure between the two seals begins to build up. As the pressure builds, it causes each of the two seals to seal more effectively and trap more fluid increasing the pressure even more. As the pressure trapped between the two seals increases, it causes the seals to twist in the groove towards the outside edge of the piston (away from the center of the piston) until one of the seals eventually fails: pressure trap failure. This type of failure is typically indicated by one or both of the piston u-seals showing evidence of extrusion of the seal lip towards the edge of the piston (away from the center of the piston) as well as evidence of a twisting of the seal cross section. Typically, pressure trap is more likely to occur in applications where there is a very rapid cycling of the cylinders. There are several ways to avoid this situation. One way would be to use non-loaded u-seals. Two unloaded seals could be used, or just one unloaded seal and one loaded seal. If using two loaded seals, using a “D” lip seal will lessen the sealing effectiveness of the seal and reduce the possibility of pressure trap between the two seals. Since the “D” lip seals less effectively, it is less likely to trap pressure. “D” lip seals were specifically designed by seal manufacturers to be used in double-action piston applications to avoid the problem of pressure trap. However, if only “B” lip seals are available, they may be used by removing the energizer from one of the two seals. This reduces the lowpressure sealing effectiveness of the seal, which has the energizer removed (thus allowing the pressure between the two seals to by-pass the seal to the low pressure side of the piston), but has no effect on seal performance at high pressure. Using unloaded u-seals, “D” lip seals, or “B” lip seals with the energizer removed, offers no guarantee of avoiding pressure trap. But it is less likely to occur if these steps are taken. The only way to avoid pressure trap is to use a piston designed for a single- piston seal.

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september/october 2011

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Circle 172 september/october 2011

Fluid Power Product focus

Pressure Sensors Serve as Critical Components in Accurate Operation and Maintenance of Windmills

september/october 2011

ind energy offers an environmentally friendly fuel alternative to fossil fuel-generated electricity. Windmills are required to convert this “green” energy of the wind into electricity. Because of the remote location of many windmills, sensors serve as critical components in their operation, maintenance, and safety. Pressure sensors monitor yaw brake, lubrication oil, cooling circuit pressure, and level in gear boxes. Differential pressure sensors monitor filter conditions. As a hydraulic filter becomes clogged, the output signal increases, notifying the controller to replace the filter.

As windmills are located in deserts, coastal areas, and mountaintops, operating temperatures can range from -50°C to 60°C. In addition, windmills are subject to salt, mist, and fog, a leading form of corrosion. Instrumentation used to monitor the operating conditions for the windmill, therefore, needs to survive in severe conditions while offering reliability and trouble-free service. Pressure sensors, differential pressure sensors, and

pressure-temperature sensors from American Sensor Technologies are suitable for windmill applications. In addition to being rugged, AST pressure sensors operate over wide ranges of temperature and environments, from deserts to coastal plains.

Products include: The AST4000 OEM pressure sensor offers high proof and burst ratings with EMC protection. It can www.fluidpowerjournal.com | www.ifps.org

be constructed as a millivolt output pressure sensor, amplified voltage output pressure transducer, or 4-20mA loop powered pressure transmitter. It covers a wide variety of applications that require rugged construction, high cycle life, as well as media compatibility to deliver long-term performance. The company’s Krystal Bond™ Technology provides the flexibility of the sensor to be used in virtually any OEM application. Whether measuring hydraulic pressure in a manifold or corrosive media such as seawater or hydrogen, this pressure sensor provides a thick diaphragm to maintain long-term stability and use. The AST5400 differential pressure (DP) transducer offers filter condition monitoring with linear and accurate readings. It can measure line pressures up to 2000 psi with a turndown ratio of 15 to 1. Using Krystal Bond Technology, the unit contains no silicone oil, O-rings, or welds. This MEMS pressure sensor technology completely isolates the media to the pressure ports, thus eliminating contamination risk. The low strain level on the diaphragm results in accurate, repeatable measurements. The transducer can be used to measure differential pressure across a filter, monitor level in a sealed or vented tank, or calculate flow across an orifice plate. With its digital compensation, the series offers good linearity and performance over temperature. If the transducer were to experience a fault condition, the transducer can be programmed to rail the output signal to 10% below the minimum or 10% above maximum output signal to notify the user of an issue and protect the system from undesirable conditions. The unit also offers flexibility in its configuration, allowing for a variety of wetted materials and pressure ports.

series is a solution to level monitoring for indoor and outdoor applications. The AST4500 and AST4510 level sensors are completely sealed for submersion yet vented through the cable to correct for barometric pressure changes. The welded housing is tested in-house via a helium leak tester to ensure proper protection. The conductors of the cable are also isolated from the outside environment to keep the sensor operational for long-term use. With a removable nose cone, the AST4500 and AST4510 series can be also installed outside of the tank through a 1/4" NPT pipe connection. In this configuration, the sensor continuously monitors the tank level through a threaded connection outside the

tank, yet remains fully submersible for applications with flood prone environments or severe wash-down conditions. Available with voltage or 4-20mA output signals.

For more information, visit www.astsensors.com.

For more information on the application of wind energy pressure sensors, visit www.astsensors.com/application/pressure/wind-energy-pressure-sensors.php For more information on the operation specifications of these and other AST pressure sensors, please refer to the web site at http://www.astsensors.com/ pressure-sensor-products.php or contact the factory at sales@astsensors.com.

The AST20HA offers pressure and temperature readings from one device, reducing process penetrations in the hydraulic system. It is a digitally compensated 0.1% pressure transducer/ pressure transmitter that offers high performance over temperature. Krystal Bond Technology alone offers good non-linearity and non-repeatability performance. When it is combined with the ASIC, the unit offers high performance pressure sensing at an affordable price. The AST4510 pressure sensor measures the level of an oil reservoir while offering temperature output as an option. Maintaining and monitoring the level of oil is critical to maintain smooth supply of power from the windmill. The AST4500 and AST4510 submersible level sensors are approved to UL/cUL913 (CSA 157) Class I Div 1, Groups C and D for use in intrinsically safe areas with an approved barrier. For pressure ranges from 0-1 to 0-100 psi that require a wide range of media compatibility, this submersible Top: (left) AST4000 (right) AST5400

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Bottom: (left) AST20HA (right) AST4510

Circle 173 www.ifps.org | www.fluidpowerjournal.com

september/october 2011

Calendarofevents 10-14

October 3-4 2-day Introduction to PneumaticsConcepts and Components Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

3,5,10,12,17,19 Pneumatic Specialist Review (ONLINE—six nights) CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

3-7 Introduction to Hydraulic Systems Milwaukee, WI MSOE Tel: 414-277-7269 www.msoe.edu

3-7 Maintenance, Repair, and Setup of Mobile Hydraulic Systems Canada (ON) Bosch Rexroth Canada Tel: 905-335-5511 www.boschrexroth.ca

4,6,11,13,18,20 Hydraulic Specialist Review (ONLINE—six nights) CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

4-7 Introduction to Motion and Control Elyra/Wickliffe, OH Parker Motion and Control Training Tel: 216-896-2577 www.parker.com

5-6 2-day Pneumatic Troubleshooting using Schematics Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

5-7 3-day Level 1 PLC Fundamentals Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

10-14 3 or 5-day Level 1 Pneumatics— In-depth fundamentals Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

september/october 2011

24-28

5-day Troubleshooting Electrical Systems Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

Electromechanical Fundamentals Irwin, CA Parker Motion and Control Training Tel: 216-896-2577 www.parker.com

10-14

Hydraulic Maintenance Technology Milton, Ontario, Canada Parker Motion and Control Training Tel: 905-693-4749 www.parker.com

Principles of Hydraulics BAVTS (PA) Bosch Rexroth Corporation Tel: 610-694-8407 www.boschrexroth-us.com

11-13 Pneumatic Technology for Industry Rochester Hills, MI Parker Motion and Control Training Tel: 216-896-2577 www.parker.com

14-18 Hydraulic Systems Engineering Elyria, OH Parker Motion and Control Training Tel: 216-896-2577 www.parker.com

17-21 3- or 5-day Level 1 Mobile Electric Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

17-21 5-day AC Motor Controls and Relay Ladder Logic Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

25-28

26-28 3-day Fundamentals of DC Electronics, Sensors and Instrumentation Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

24-28 3- or 5-day Level 2 Industrial Hydraulics—Advanced Maintenance and Repair Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

24-28 Design Considerations for Mobile Hydraulic Systems BAVTS (PA) Bosch Rexroth Corporation Tel: 610-694-8407 www.boschrexroth-us.com

24-Nov 4 Industrial Hydraulics Maumee, OH Eaton Hydraulics Group Tel: 800-413-8809 http://web.fluidpower.eaton.com

14-18 Hydraulic Systems Engineering Elyria, OH Parker Motion and Control Training Tel: 216-896-2577 www.parker.com

7-11 5-day Power Distribution Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

7-11 3- or 5-day level 1 Industrial Hydraulics Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

14-18 EH Maintenance and Troubleshooting Maumee, OH Eaton Hydraulics Group Tel: 800-413-8809 http://web.fluidpower.eaton.com

15-16 Basic Hose Technology Maumee, OH Eaton Hydraulics Group Tel: 800-413-8809 http://web.fluidpower.eaton.com

7-11

31-Nov 1 2-day Introduction to Lubrication Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

31-Nov 2 3-day AC and DC Electrical Fundamentals and Safety Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

Principles of Hydraulics Canada (Ontario) Bosch Rexroth Canada Tel: 905-335-5511 www.boschrexroth.ca

17-18 2-day Principles of Machining Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

7-11 Principles of Hydraulics BAVTS (PA) Bosch Rexroth Corporation Tel: 610-694-8407 www.boschrexroth-us.com

21 1-day Rigging Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

8-10 Pneumatic Circuitry Rochester Hills, MI Parker Motion and Control Training Tel: 216-896-2577 www.parker.com

november

8-11

17-21 Maintenance, Repair, and Setup of Industrial Hydraulic Systems Canada (BC) Bosch Rexroth Canada Tel: 905-335-5511 www.boschrexroth.ca

7-10 Troubleshooting Maumee, OH Eaton Hydraulics Group Tel: 800-413-8809 http://web.fluidpower.eaton.com

1-2 IFPS Connector and Conductor (CC) Review with Job Performance Test Maumee, OH Eaton Hydraulics Group Tel: 800-413-8809 http://web.fluidpower.eaton.com

2-4 3-day Electro-Hydraulics— Proportional and Servo Valves Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

3-4 2-day Intro to Industrial Fluid Power Concepts and Components Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

Industrial Hydraulic Technology Elyria, OH Parker Motion and Control Training Tel: 216-896-2577 www.parker.com

14-16 3-day Electric Motor Drives Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

14-18 3- or 5-day Level 2 Pneumatics— Advanced Maintenance and Repair Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

14-18 Maintenance, Repair, and Setup of Industrial Hydraulic Systems BAVTS (PA) Bosch Rexroth Corporation Tel: 610-694-8407 www.boschrexroth-us.com

21-25 Maintenance, Repair, and Setup of Industrial Hydraulic Systems Canada (ON) Bosch Rexroth Canada Tel: 905-335-5511 www.boschrexroth.ca

22 1-day Welding Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

28-30 3-day Troubleshooting Industrial Hydraulic Schematics Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

28-Dec 2 3- or 5-day Level 2 Mobile Electric Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

29-Dec 1 Pneumatic Component Selection Atlanta, GA Parker Motion and Control Training Tel: 216-896-2577 www.parker.com

www.fluidpowerjournal.com | www.ifps.org

industrynews ESA 2011 Fall Technical Conference November 6-8, 2011 MSOE Offers Hydraulics Training to U.S. Navy

Sixteen members of the U.S. Navy attended Milwaukee School of Engineering (MSOE)’s “Introduction to Hydraulics” course. Dr. Medhat Khalil, MSOE’s director of professional education and research development, traveled to the National Maritime Intelligence Center (NMIC) in Washington, D.C., where he taught the course. Dr. Khalil offered the class at the NMIC because the attendees wanted to learn more about hydraulics, control systems, and the relationship between hydraulic systems for use in Navy systems for improved reliability and operation. “Introduction to Hydraulics” is a 32-hour seminar designed to acquaint individuals with the fluid power field and provide a practical working knowledge of this important and growing industry. As a result of completing this course, those naval members are able to identify the distinguishing features of hydraulic systems; apply industry standards to hydraulic and schematic symbols; analyze hydraulic circuits from a schematic drawing using animated schematics modeled by Automation Studio; explain the operation and applications of valves, cylinders, pumps and motors using animation and video clips; identify the chemical and physical properties of fluids as they relate to hydraulic system operation; utilize continuity and energy balance equations; and understand the basic configuration and operation of hydrostatic transmissions. In commenting on the skills or techniques learned in the course, attendees noted they “learned how to understand schematics and different types of system components, and how they operate.” Another said they “learned about the workings of and relationships between valves, pumps, and accumulators.” “Introduction to Hydraulics” is one of the professional education seminars offered through MSOE’s Fluid Power InstituteTM (FPI) that are endorsed by the National Fluid Power Association (NFPA) through sponsorship and educational partnership. The FPI is one of the leading academic fluid power research laboratories in the U.S., and it conducts research and testing for some of the largest hydraulic companies, as well as system evaluations for the U.S. military. By offering this course at the NMIC, the FPI further expands its relationship with the U.S. military. MSOE, an independent university with 2,600 students, is a member of the Engineering Research Center for Compact and Efficient Fluid Power (CCEFP), which develops compact, next-generation, fluid-powered devices for use in aerospace, agriculture, construction, health care, manufacturing, mining, and transportation. For more information, visit www.msoe.edu.

Embassy Suites Pittsburgh International Airport Pittsburgh, Pennsylvania

FLUID TECHNOLOGY: TECHNOLOGY: FLUID FLUID TECHNOLOGY:

EVERYTHING FLOWS FLOWS EVERYTHING FLOWS EVERYTHING Hydraulic systems react sensitively to contamination. For maintaining op-

Hydraulic systems react sensitively to contamination. For maintaining opHydraulic systems react sensitively to contamination. For maintaining optimallevels levels purity hydraulicfluids fluids andlubricants, lubricants, MAHLE Industrial timal ofofpurity inin hydraulic MAHLE Industrial Hydraulic systems react sensitively to and contamination. For maintaining Filtration offers a modular range of proven filters, equipment, and accestimal levels levels of purity in hydraulic fluids and MAHLE Industrial optimal ofapurity in hydraulic fluids andlubricants, lubricants, MAHLE Industrial Filtration offers modular range of proven filters, equipment, and accessories foroffers fluid area, we are taking the lead ona aglobal global Filtration offers a technology. modular ofproven proven filters, equipment, and accesFiltration atechnology. modular range range ofthis filters, equipment, andlead accessories sories for fluid InInthis area, we are taking the on scale.The superior expertise of the MAHLE Group, continuous developfor fluid technology. In this area, we are taking the lead on a global scale. sories for fluid technology. In this area, we are taking the lead on a global scale.The superior expertise of the MAHLE Group, continuous developThe superior expertise theofMAHLE Group, continuous development of ment materials, andof sophisticated, innovative technology topquality quality scale.The expertise the MAHLE Group, continuous development ofofsuperior materials, and sophisticated, innovative technology ofoftop materials, and sophisticated, innovative technology of top quality have made have made our industrial filters the products of choice: for machine manment of materials, and sophisticated, innovative technology of top quality have made our industrial filters of the products of choice: for machine manour industrial filters the products choice: for machine manufacturers and ufacturers and operators of mobile and stationary hydraulic equipment have made our industrial the products of choice:hydraulic for machine manufacturers and operators of mobile and stationary operators of mobile andfilters stationary hydraulic equipment alike. Evenequipment under alike. Even under difficult operating conditions, they ensure trouble free ufacturers and operators of operating mobile and stationary hydraulic alike. Even under difficult conditions, ensure trouble difficult operating conditions, they ensure trouble freethey operation dueequipment to high, free operation due to high, constant filter performance, long service life with constant filter long service life with low resistance, andfree alike. Even under operating conditions, theyflow ensure trouble operation due performance, todifficult high, constant filter performance, long service life with low flow resistance, andeasy easy maintenance.Whatever youwant want filter, easy maintenance. youfilter want to filter, we havelong the solution. low flow resistance, and maintenance.Whatever you totowith filter, operation due to high,Whatever constant performance, service life wehave have thesolution. solution. the lowwe flow resistance, and easy maintenance.Whatever you want to filter, www.mahle-industrialfiltration.com www.mahle-industrialfiltration.com we www.mahle-industrialfiltration.com have the solution. www.behringersystems.com www.behringersystems.com www.behringersystems.com www.mahle-industrialfiltration.com www.behringersystems.com Circle 174

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september/october 2011

184

Special Advertising Section

filters, fluids and seals

Stops Leaking Hydraulic LInes

Save Time • Save Money • Save Labor • • No tools required • No expensive hardware needed • No more rags stuffed into hoses • No more messy plastic caps • The ultimate contamination control tool • One hand installation • Eliminate hydraulic oil spills & clean up • Quick installation & ease of usage • Safe for personnel & environment • Industry acclaimed • 100% Made in USA Flange Lock™

DIAPHRAGM

25 3

DIAPHRAGM INSTRUMENT

productspotlight

RANGE SPRING

PISTON MAGNET

POINTER

ROTARY MAGNET

FOLLOWER POINTER

GX-100

High and Low pressures are separated by a sensor assembly consisting of a magnet, diaphragm and a range spring. The difference in pressure causes the assembly to move in proportion to the change against the range spring. A rotary magnet, located in a separate body compartment and isolated from the acting pressures, is rotated by magnetic coupling as per the linear movement of the sensor assembly. A pointer attached to the rotary magnet indicates differential pressure on the dial. 10

183

Contact Bruce Dokurno at 203-481-2545 for more information. Options: Customer logo www.differentialpressure.com

Contact Mike Pearl at 914.980.8890 or email: mike@flangelock.com www.flangelock.com 100 psi

Gauge will be supplied along with red follower pointer.

80 psi

Colour band ( Available in single scale only)

Sensor magnet

High

Specifications Accuracy ±5% of FSD (Ascending) Differential Pressure Inc.highhas introduced Migration No migration ; Zero Plus, leakage from to low port Range 0-0.75 uptoto2 bar/psi dual scale a new gauge monitor filtration of natural First marking on the scale 15% of the FSD gas. The GX-100 has a diaphragm sensor to claim Sensing element Diaphragm Wetted parts zero bypass of Bodyparticulates, material, SS 302 spring, diaphragm & ceramic magnet and comes standard Case material Stainless steel (SS 304) with bottom ¼ in NPT connections, and a follower Dial size in inch (mm) 2.5”(63) pointer for display Mounting Direct of differential pressure at peak Maximum workiflowrates. ng pressure bar. The100 stainless steel 2.5 inch diameter case 0 Maximum process temperature 80 C allowing for the lowest cost entry Body material is also standard, Aluminium Seals diaphragm &”O” into this field. Buna-N, WhileViton designed forrings the gas industry, Window Acrylic suited for many other applications Connection the GX-100 is well 1/4” NPT(F) Std. opt iona l 1/4” BSP(F) Porting Bottom where filter condition must be maintained. Protection for gauge IP 65 Over range protection Up to the max. working pressure from high side only. Pressure Inc Caution: Never Differential pressurize only LP side beyond 25 Plus bar.



BASIC OPERATING Save PRINCIPLE Oil

Programmable J1939 Rocker Module

DP Range : 0 to 0.75 upto 2 bar

0 to 10 upto 30GAUGE psi NEW LOW COST DIFFERENTIAL PRESSURE

Low

Rotary magnet and pointer

How to order

Mount the instrument at least 50 mm away from ferro magnetic surfaces, else it may show incorrect reading.

482CRM from HMI Systems looks like a traditional  The switch but there are no contacts. It’s a programmable solid state device. The modular design allows OEM’s to select from 4-8 positions in one bank of rockers. The entire bank uses only 4 wires! HMI Systems

www.hmisystems.net or sales@hmisystems.net

Series

GX-100

2 BSPT, Window X Hydraulic A Acrylic BSPP, ISO 6149 Flanges & Couplings 3 4 5

Dial Size XX 2.5 2.5" (63mm) Case XX SS SS304 with a rubber ring(standared) 0.75 1.0Inc. 2.0 1.6 now XX bar Products, MAINRang Manufacturing stocks SAE, JIS, 10 15 24 30 Psi DIN, and ISO flanges and couplings with metric ports. 6 Porting XX 3 Bottom (Std.) METRIC TUBE & PIPE sizes in socket and butt weld are 7 Connection XX 4N 1/4" NPT(F)weld Std. 4B 1/4" BSP from (F) on request also available. Many can ship directly stock. If not part of ZZ Special connection through adaptors our 87000+ Seal in-stock Xproducts, MAIN can B Buna-N (Std.) manufacture and ship V Vitonour on request quickly- (4-5 days) isX common from US facility.



STANDARD CASE

185

MAIN Manufacturing Products, Inc.

Phone: (800) 521.7918 E-mail: info@mainmfg.com

186

O 66 50.7 34

51 57

54* 77

1/4" NPT

* 55.0 If required by customer

Specifications are subject to change without prior notice.

september/october 2011

www.fluidpowerjournal.com | www.ifps.org

Special Advertising Section | Product Spotlight

Pressure and Vacuum Piloted Valves

P10V45 Series – 28-45cc



The Valves offer an adjustable pilot set point of 0.5 to 100 PSI or 2.5 to 28” Hg. Normally open or normally closed valves are available; the valve pressure range is 22 to 116 PSI. Four mounting styles are available: Flush Mount, Manifold Mount, Panel Mount, and Pipe Threaded.

Variable Volume Open Loop 21 GPM at 1800 RPM 4000 PSI Max Continuous 5000 PSI Max Intermittent 3100 RPM Max *Direct Mount To Trans.

Air Logic

www.air-logic.com Email airlogic@air-logic.com (800)558-5950

Short Lead Times – Days NOT months Mobile Design – Direct Mount PTO Special Applications – Torque Controls, Thru Drives, Instant Configuration Changes

189

Fast Simplified Cylinder Ordering

Manufacturer of Hydraulic Piston Pumps

14233 West Road • Houston, TX 77041 800-650-3110 • info@deltaq.com www.deltaq.com

model HP, MH and LM cylinder Configurators accessible  Peninsular’s through Peninsular’s website at www.Peninsularcylinders.com make cylinder ordering easier because customers answer questions from drop down menus eliminating the need for confusing cylinder catalogs and complex engineering data. “Helpful hints” answer all user questions that may arise. A solid model and corresponding part number appear once configured. Instant solid model and 2D flatline drawings with dimensions may be instantly downloaded and instant quote requests included.

187

Peninsular Cylinder Co. Inc.

Toll Free: 800-526-7968 Phone: 586-775-7211 Fax: (586) 775-4545

ADACONN® PORT CONNECTORS

204

ADACONN® UNIFIED SERIES FLANGE ADAPTERS

The patented Adaconn Port  Connector provides a compact ®

means to join two flanges or flange ports, when used with AdaflangeTM and AdaflangeportTM Socket Head Flange Adapters. Flange ports of the same or different sizes (or even different SAE codes) may be joined together. Prior to assembly the one piece 4-bolt flanges are kept as captive assemblies that are free to rotate 360 degrees about the longitudinal centerlines to facilitate proper alignment.

domestic Adaflange Unified Code 61 4- bolt flange  The adapters are one piece, all steel construction, with higher TM

yield strength material specified to reliably meet most hydraulic system pressure requirements. ‘Jump Size’ JIC adapters are available in most sizes to closely match adapter flow porting with the mating flange port. Reducing sizes are also now being made available as off-the-shelf standards. Very compact manifold and component porting can be made with simple drill and tap operations, eliminating the need for cavity form tools. ADACONN®

Blue Bell, Pennsylvania www.adaconn.com • 215.643.1900

191

Adaconn®

Blue Bell, Pennsylvania www.adaconn.com 215.643.1900

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190

september/october 2011

Product Spotlight | Special Advertising Section

CYLINDER COMPONENT PARTS

Hercules carries a full line of commonly used cylinder component parts for industrial and mobile cylinders. • Spherical Bearings • Industrial Couplings and Nuts • Split Tension Bushings, Plugs and Vents • Pre-Machined Chrome Rods

• Mobile Cylinder Heads – threaded and new threadless options • Mobile Cylinder Caps • Mobile Pistons • Mobile Mounts • Mobile Welded Mounts • Industrial Welded Mounts Hercules Sealing Products

INDUSTRIAL CYLINDER SEAL KITS

Clearwater, Florida 33765 Phone: 888-617-6389 Fax: 800-759-6391 www.HerculesUS.com



Hercules Sealing Products features industrial cylinder seal kits for main brand kits such as Atlas, Hydroline, Miller, Ortman, Parker, Royal, Sheffer and Thomkins Johnson. Rod seal kits can be ordered separately from piston seal kits. Also available are commonly found industrial cylinder cast iron and bronze guide bearings.

Online Ordering Now Available

Hercules Sealing Products

Clearwater, Florida 33765 Phone: 888-617-6389 • Fax: 800-759-6391 www.HerculesUS.com

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Online Ordering Now Available

HERCULES BRAND CYLINDERS

SAME DAY SEALS ON DEMAND

Hercules offers a complete line of Tie-Rod and Welded cylinders, designed for a variety of equipment. These cylinders feature iron piston, iron gland with drilled oil passages, honed steel tube, high-tensile, hard-chrome plate-rod, iron end mounts, female clevises with pins and clips. Cylinder are constructed with an energized loaded u-seal with B lip design and metal canned wiper. Bore sizes start at 1-1/2 to 5 inches and strokes begin at 4-48 inches.

194

New for 2011! Hercules now offer a heavy duty line of double acting tie rod cylinder - The HSTR Olympus Line. This new style can handle pressures up to 3,000 psi. To view a complete list of sizes, visit the Hercules website. Most cylinders are in-stock and ready for next day delivery! Call for special pricing on larger quantities. Hercules Sealing Products

Clearwater, Florida 33765 Phone: 888-617-6389 Fax: 800-759-6391 www.HerculesUS.com

Hercules Sealing Products has expanded the Seals On Demand program to include a new cut-off time, additional machines and an increased workforce to accommodate your custom seal needs. Place your custom seals order by 3:00 p.m. EST and receive it the next day, Guaranteed! (Guarantee based on orders placed by 3:00 p.m. EST shipping Next Day Air. If order doesn’t ship the same day, your freight is FREE! Standard styles and materials only. Limits on quantity, style and materials.) Visit the “Custom Seal” link on the Hercules website (left menu bar) to receive a same day quote, or view a complete list of styles, materials and size ranges. Available styles include: Piston, rod and rotary shaft seals, wipers, back-up and guide rings in over 125 standard profiles. Custom profiles are available within a few days. For questions regarding our Same Day Seals On Demand program, please call 1-800-777-5617, or visit www.HerculesUS.com. Hercules Sealing Products

Clearwater, Florida 33765 Phone: 888-617-6389 Fax: 800-759-6391 www.HerculesUS.com Online Quotes Now Available

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Online Ordering Now Available

september/october 2011

www.fluidpowerjournal.com | www.ifps.org

Special Advertising Section | Product Spotlight

Cleanline Portable FA 016/ FAPC 016 offers Cleanline portable - an  ARGO-HYTOS innovative fluid management solution. Cleanline portable easily fills and cleans hydraulic and lubricating systems in off-line filtration offering the Exapor® ultrafine elements filtration protection. The Cleanline portable can be equipped with an Oil Cleanliness Monitor OPCom permanently monitoring the current cleanliness class during the cleaning or filling process. Cleanline portable comes in a compact design and comfortable handling.

198

HYDRAULIC AND PNEUMATIC REPLACEMENT SEALS

Argo-Hytos Inc.

P.O. Box 28 • 1835 North Research Drive Bowling Green, OH 43402-0028

offers over 35,000 hydraulic and  Hercules pneumatic inch and metric seals to meet your mobile and industrial cylinder repair needs. Product lines include: O-rings, rod seals, u-seals, wipers, backup rings, buffer seals, oil seals, piston rings, t-seals, wear rings, and vee packing for most fluid power applications including agriculture, automotive, heavy construction, material handling manufacturing, mining, logging, fluid handling and refuse. Hercules offers the largest in stock inventory, ready for next day delivery.

188

High Torque, Low Speed Hydraulic Motors

199

Hercules Sealing Products

1016 North Belcher Road, Clearwater, Florida 33765 Phone: 888-617-6389 Fax: 800-759-6391 www.HerculesUS.com

FluiDyne high torque, low speed  Western hydraulic motors are a cost effective, form, fit and function interchange for the common brands of motors. Hundreds of displacements and model variations of the popular “H”, “S”, and “2000” series are in stock. Customer Service is available to provide technical information and assist in model code selection or interchange. Western FluiDyne

For additional information contact us at: 586-296-7200 or sales@westernfluidyne.com www.wfdyne.com

Online Ordering Now Available

FLUID CONNECTOR FOR HYDRAULIC SYSTEMS WEO Plug-In fittings for hydraulic hose and hydraulic systems • Minimal space requirement enables new, compact system designs • Click-to-Connect- requires no tools or wrenches • Disconnect using a common screwdriver 197 • Leak free connections • Self aligning fittings mean longer hose life • Installation , warranties, and downtime drastically reduced • No follow-up tightening needed CEJN Industrial Corporation

SEAL KITS



Replacement seal kits for the repair or re-manufacturing of all makes and types of hydraulic and pneumatic cylinders including Caterpillar®, John Deere®, Komatsu®, Bobcat®, Case®, Volvo®, Hitachi®, and many more.

212 Ambrogio Drive • Gurnee, IL 60031 Phone: 847-263-7200 Email: customer.service@cejnusa.com Website www.cejn.us

Hercules Sealing Products

Clearwater, Florida 33765 Phone: 888-617-6389 • Fax: 800-759-6391 www.HerculesUS.com

196

Online Ordering Now Available

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september/october 2011

Product Spotlight | Special Advertising Section

OCA Series Transfer Products introduces a new line of high  Thermal performance oil coolers featuring the patented T-Bar 100%

200

YOULI HYDRAULIC DIRECTIONAL CONTROL VALVES Pneumatic Operator option…..now available:



Youli directional control valves, rated to 4600PSI, monoblock or sectional styles, are now available with pneumatic operators, in nominal flow ratings from 12GPM to 37GPM. Electrical operators are also available. Youli quality is based on 25 years of industrial hydraulic valve manufacturing for the machine tool business in Taiwan. A quality product line with a major commitment to inventory in Houston, Texas, and offered at competitive prices, is our growing reputation. Youli Hydraulic Industrial Co., Ltd.

Contact the company at 1-888-330-8041 or email to service@youli-america.com View basic specifications at www.youli-america.com

brazed aluminum, seamless extruded tube core capable of handling high flows and high viscosity fluids. The core is protected in rugged steel framing. This new product is highly effective and lightweight in comparison to similar products that are expensive to manufacture, suspect to fouling and leaks and are made with heavy, corrosive, ineffective steel top and bottom tanks, round steel cooling tubes and aluminum fins. These heat exchangers are available in seven sizes to accommodate maximum flow ratings of 20 to 500 gpm. Features include: -Mobile and Industrial applications -Electric or Hyrdaulic motor options -YR-OCS and AI-AOCS interchangeable 201 For more information contact Thermal Transfer Products at

TTPsales@thermasys.com or 262-554-8330

MODULAR STACK VALVES...D03...D05

“B” FLANGE, 3GB SERIES SINGLE PUMPS



Now available from stock…..Honor 3GB series pumps

Power Valve U.S.A. represents, as factory warehouse and sales office, a Taiwan manufacturer of D03, D05, D08, and their Modular stack valves product line. With inventory in the Houston warehouse, all products are competitively priced, and machine tool quality. In fact the parent company, Tai Huei Oil Industry Co., Ltd. has been selling valves for over 25 years to the machine tool industry in Taiwan. All standard AC and DC voltages are available, and all standard spool configurations are in stock. Special spools are available. Pressures to 5000psi and flows from 16gpm (D03) to 132gpm (D08) are standard. With inventory on the shelf and very competitive pricing, we invite your inquiry. Power Valve U.S.A.

Contact the company at 1-888-862-1064 or e-mail to service@powervalveusa.com View basic specifications at www.powervalveusa.com



Honor Gear Pumps Corp. of Taiwan, with U.S. warehouse in Houston, Texas, is pleased to announce the immediate availability of their 3GB series, “B” flange pumps. Double pumps in this series are also available subject to production lead times from Taiwan. OEM inquiries through distributors are welcome. 3G cast iron covers, and the extruded aluminum body, combine to offer excellent performance up to 3500psi and 3000 RPM. Stock displacements are 2.31, 2.68, 3.17, and 3.66 cu.in./rev. Other displacements are in the works. 2DG double pumps are also available from stock. Honor Gear Pumps Corp.

Honor Pumps U.S.A. 1601 W. 25th St. Houston, TX 77008 Toll free: 800-984-9727

Local: 713-984-8144 Fax: 713-461-9631 Email: service@honorpumps.com Web: www.honorpumps.com

203 202

september/october 2011

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Special Advertising Section | Product Spotlight

8901-D Series Control Grip

Bag or Cartridge Filter Housings

Inc introduces our  Cyber-Tech, new 8901-D Series control grip.



Made from Die cast aluminum, this control grip will withstand today’s industrial market needs. • Standard pushbutton configurations are: 0, 2, 4, or 6 • Standard rocker configurations are: single rocker, dual rockers, single rocker + 2 pushbuttons or dual rockers + 2 pushbuttons. • Proportional options available: pushbutton, triggers, rockers and thumb wheels. • Nine trigger solutions ranging from a Single Triggers to a deadman Lever. • Easily mounted to any joysticks. • Custom option available. Cyber-Tech, Inc.

1.800.621.8754 www.cyber-tech.net

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Circle 160 www.ifps.org | www.fluidpowerjournal.com

Low cost filter housings perfect for lube, oil, and coolant applications. Model NCO housings provide large dirt-holding capacity combined with a rugged design rated to 150 psi. The housings incorporate an eyenut cover that is easily removed, reducing time spent on bag or cartridge change-out. The NCO bag housing offers versatility for any piping arrangement, utilizing our unistyle design (side and bottom outlet). Two connection sizes are available for both bag and cartridge filters. Rosedale Filtration Products, Inc.

3730 W. Liberty Road, Ann Arbor, MI 48103 205 800-821-5373 734-665-8201 Fax: 734-665-2214 www.rosedaleproducts.com filters@rosedaleproducts.com

Circle 175 september/october 2011

Product Spotlight | Special Advertising Section

H6 Heavy Duty Cylinder

TORQTITE Adjustable Torque Wrenches

Yates Industries H6 Heavy Duty Cylinder is rated  The for 3000 PSI and features 1½ to 20” bores standard, 22

new adjustable open-end torque  Flaretite’s wrenches allow all tube and hose ends to

different mounting options, is JIC-NFPA interchangeable, and can be customized with nearly limitless combinations of rod ends, cushions, couplers, seals, and ports – all backed by our legendary warranty and repair capabilities. Yates Industries

23050 Industrial Dr. E. St. Clair Shores, MI 48080 586-778-7680 www.yatesind.com

206

be precisely tightened to their correct torque recommendations. These new wrenches fill a void across all industries where fitting connections are used. Developed to compliment Flaretite’s patented flared seals for 30, 37, and 45 degree flared fittings, these new wrenches are used by quality conscious mechanics in hydraulics, pneumatics, pharmaceutical, chemical, medical and environmental industries. Torqtite wrench benefits: • Adjustable torque settings from 10 - 420 Nm (8 – 310 lb-ft) • Adjustable Hex size (jaw opening) from 7/16" thru 3" • Low profile, reversible, spanner design • Precision quality design with +/- 4% accuracy • Supplied with torque rating tables for most common fittings

207

For more information contact: Flaretite Inc.

Fenton, MI, USA Ph: 810-750-4140 • www.flaretite.com

ISO CLEANLINESS LEVEL OIL COOLER FLUSHING

TTP introduces ISO 4406:1999 optional oil cooler flushing to level 15/13/10

5215 21st Street Racine, Wisconsin 53406-5096 (262) 554-8330 TTPSales@thermasys.com thermaltransfer.com Circle 177 38

Circle 178

september/october 2011

www.fluidpowerjournal.com | www.ifps.org TTP5100 FPJ Ad JulyAug 2011 .indd 1

6/7/11 12:12 PM

Performance Enhancement and Efficiency Helps Win the Race

he RED Motorsport team has had an excellent start: In the first of six AvD 100-mile races of the season in Franciacorta, Italy, in mid-May, its Lotus Exige took first place in the GT4 class. The car was ranked 16th overall in a field of 31 participants. This success was equally shared by Evonik’s Automotive Industry Team (AIT), which sponsors the Lotus racing car, because the race was also a test-run for a new engine oil to which the company’s Oil Additives Business Line has contributed lubricant components. “In conjunction with our strategic partner, Fuchs Europe Schmierstoffe GmbH, a new engine oil has been developed that significantly reduces fuel consumption and CO2 emissions,” says Norbert Westerholt, head of the business line. VISCOPLEX® and VISCOBASE® are the lubricant components from Evonik that, as constituents of the high-performance engine oil, contribute to a significant reduction of friction in the engine. This leads to measurable improvement in performance as well as lower fuel consumption. And the new product is as easy on the environment as it is on the purse, because lower fuel consumption equals less CO2 emission. Thanks to a sophisticated development process, the new 0W-20 engine oil was at the starting line promptly at the opening of the racing season. “Because the technical requirements of the individual www.ifps.org | www.fluidpowerjournal.com

components were extremely high, we had partly to redevelop the products before producing him,” says Dr. Thorsten Bartels, head of the test laboratory for Oil Additives at Evonik in Darmstadt. Over the last year, Bartels and his team have optimized the newly developed high-performance lubricant on an engine test-bench and also tested it in racing cars under realistic driving conditions on a number of test tracks until it was ready for use in racing. The Lotus model built for this season weighs just 780 kg. The reduced weight results from the use of various technologies from Evonik such as the ROHACELL® foam core in the bodywork.

For the AIT, which brings together the Group’s automotive experts, motor sports serve as the test field for series production: “Only those technologies that withstand the rigorous conditions of the race track can be considered basically suitable for serially produced vehicles,” says AIT Head Klaus Hedrich. Meanwhile, testing of the newly developed oil on the engine test-bench and roller dynamometer continues at the company in Darmstadt. The lubricant is already undergoing long-term tests in a fleet of road vehicles.

For more information, visit www.evonik.com.

september/october 2011

PNEUMATIC ACCESSORIES

fall LiterAture

Review Special Advertising Section

Air Logic  Circle 208 Air Logic manufactures pneumatic accessories that are ideal for many instrumentation, medical, and industrial applications. Accessory components include tamperproof Preset Flow Controls, disposable Inline Filters, and color coded Orifice Restrictors in eleven sizes. Filtered Orifice Restrictors are available in four micron sizes. Plastic or metal Needle Valves and five models of Check Valves are also featured. (800)558-5950 airlogic@air-logic.com www.air-logic.com

drum adapter kits Air Sentry

 Circle 209

There has never been a cleaner, more effective way to store and pump lubricants from a drum. Air Sentry® breathers mounted with our Drum Adapter kit will deliver new levels of productivity! Color-coding the Drum Adapter to your own lubricants and transfer containers ensures the accurate delivery of fluid type and service every time. Select from our standard colors or boldly go for a custom color that represents your brand. (800) 699-6318 airsentrybreathers.com

Benchmark Check Valves Attica Hydraulic Exchange Corp.  Circle 211 Attica is proud to introduce the Benchmark line of hydraulic check valves. These In-Line, Right Angle, and Manifold mounted valves are direct operated and allow free flow of fluid in one direction only. This is in line with Attica’s continued commitment to serve customers with high quality products from stock that provides the highest value available. 1-800-422-4279 sales@ahx1.com • www.ahx1.com

september/october 2011

EXAPOR®MAX2 ARGO-Hytos, Inc.  Circle 210 The structure of the specially developed multi-layered filter material was designed for optimum performance, using glass and polyester fibers of different finenesses combined with an improved backing fabric (patent applied for) made of stainless steel and polyester. For the User, these improvements bring: •• Longer service intervals •• Higher operational reliability •• Better oil cleanliness •• Increased power density •• Greater recognition value •• Reduced operating and maintenance costs

Innovation in filtration

The new generation of filter elements

ARGO-Hytos, Inc. Phone: 419.353.6070 • www.argo-hytos.com

MAHLE Hydraulic Filters Behringer Corp.  Circle 212 Since the early 1960s MAHLE has been active in the filtration of hydraulic fluids and lubricants. The MAHLE Group’s superior technical expertise and excellent product quality have made the MAHLE Industrial Filter unit one of the world’s leading manufacturers of filter systems, equipment and accessories for fluid technology.

MAHLE Industrial Filters

Fluid technology

Behringer Corp. 973.948.0226 www.behringersystems.com

www.fluidpowerjournal.com | www.ifps.org

Special Advertising Section | Fall Literature Review

NEW Clippard Pneumatic Control Devices Catalog

Industrial Control Solutions

Clippard Instrument Laboratory, Inc.  Circle 213

Cyber-Tech, Inc.  Circle 231

Clippard, a manufacturer of the most complete line of miniature pneumatic products, offers a 356-page full product line catalog with technical information, product applications, and more. It includes features, specifications, photographs, and technical drawings for over 5,000 standard products. It's your complete source for miniature fluid power products. Request your free copy today!

Cyber-Tech, Inc. designs and manufactures custom industrial grade control handles, control pendants, mechanical and proportional joysticks with a consistent reputation for being rugged and reliable, while delivering a level of customer service that is superior in the industry. Visit our website and give us a call so we can assist you in your control needs.

Clippard Instrument Laboratory, Inc. 7390 Colerain Avenue Cincinnati, OH 45239 877-245-6247 www.clippard.com/catalog-f

www.cyber-tech.net 1.800.621.8754

Hydraulic Replacement Seals

2011 Seal Catalog

ExpresSeal®  Circle 214

Hercules Sealing Products  Circle 215

ExpresSeal® can replace your existing hydraulic or pneumatic seal with near replicas or replacements of the original manufacturer seal. Our experience with various industries gives you the solution you need fast. ExpresSeal® can deliver your seal using popular materials such as Polyurethane, Buna, EPDM, Viton, HNBR, Teflon, filledTeflon, Silicone and engineered plastics (special compounds are available).

The 2011 Seal Catalog contains over 550 pages of inch and metric seals in the most popular styles. The easy to use format quickly enables you to locate u-seals, piston seals, wipers, o-rings, piston rings, buffer rings and much more. Each listing includes seal material, temperature, pressure specifications and a cross-sectional drawing. A color index has been added with enlarged profiles for ease of identification. Most items listed are instock and ready for overnight delivery.

1-800-446-4773 exsales@expresseal.com www.ExpresSeal.com

Hercules Sealing Products • Clearwater, Fl Phone: 888-617-6389 • Fax: 800-759-6391 • website: www.HerculesUS.com

Gearbox Filter Lifetime Extension Kit

New! KuriKrimp™ Crimpers & Accessories Catalog

HYDAC International  Circle 216

Kuriyama of America, Inc.  Circle 217

HYDAC has cost effective solutions to upgrade your gearbox filtration system and to allow for expanded filter element options.* Benefits include: • Longer filter service intervals • Ability to address oil-aging issues • Improved oil cleanliness levels • 2-stage filtration for protection during cold start • Simple design keeps costs and installation to a minimum

• New improved Die Kages for protection and storage of dies for the KD100 series crimpers. • New KD4-600 and KD4-1000 series crimpers for crimping larger ID industrial hoses. • New line-up of KuriSaws™ cutting equipment. • A new 10 ton fitting pusher is now offered.

*Always ensure the proper condition of your turbine oil before attempting any changes to your filtration system. Ensure that proper oil analysis has been completed using the oil manufacturers recommended test procedures.

360 E. State Parkway Schaumburg, IL 60173 (847) 755-0360 • Fax: (847) 885-0996 sales@kuriyama.com • www.kuriyama.com

www.hydacusa.com www.ifps.org | www.fluidpowerjournal.com

september/october 2011

Compressed Air Filtration La-Man Corporation  Circle 218

fall LiterAture

Brochure offers a comprehensive overview of the company’s complete line of compressed air filtration products. Highlighted is the patented family of Extractor/Dryers. These two-stage, point of use filters remove contaminates to a 5-micron rating with flow ranges of 15 to 2,000 scfm. Additional products available include the SuperStar Membrane Dryer, .01 Micron Filter, Refrigerated Extractor/ Dryer, and much more.

Review Special Advertising Section

La-Man Corporation (800) 348-2463 www.laman.com

Hydraulic Flanges and Components

Multiple Modular Pumps

Main Manufacturing Products  Circle 219

Marzocchi Pumps USA Corp.  Circle 220

Catalog includes the popular styles of MAIN Manufacturing’s extensive offering of Hydraulic Flanges and Components – ready for immediate shipment. Dimensional drawings, part numbers, metric and weld specifications included. The “Quick Reference Guide” helps specify less popular items often stocked or quickly manufactured at our US plant.

A complete range of ALP and GHP modular elements. Displacement from 0.19 to 200 cc/rev, group 0.25, 0.5, 1, 2, 3, 4. Offering total connectivity for limitless possibilities. Marzocchi Pumps USA Corp carries a full line of gear pumps and motors. For additional product literature, please contact us at (800) 924-5404 or visit our website www.marzocchipumpsusa.com.

MAIN Manufacturing Products, Inc. Grand Blanc, MI (800) 521-7918; FAX: (810) 953-1385 E-mail: info@mainmfg.com Web: www. mainmfg.com/fpj

For more information, call us at 800-924-5404 or visit www.marzocchipumpsusa.com

Complete Line of Equipment Oil-Rite Corporation  Circle 223

an ISO 9001:2008 certified company

Model 295 Transmitter Ex-proof version available with ATEX, UL, cUL certification SPECIFICATIONS

ATEX certification has been to Max Machinery’s Output Signal 5 Vdcadded (TTL and CMOS compatible) Options availableHaz-Loc capabilities. Standard: Single phase square wave, 1 - 1000 pulses/revolution The Model EX295 transmitter now offers UL, cUL and ATEX ratings for flow Optional: Quadrature square wave, 1 - 500 pulses/revolution/ channel metering projects in explosion-proof rated environments. The Model EX295 Power Supply Requirements 5-26 Vdc @ 30ma is available with all of the standard output types: pulse, quadrature, Ambient Operational Range -40°C to 80°C, Single piece — Two piece to 110°C voltage or Liquid current and -40°C can toprovide bidirectional flow data. The Model Metered Temp Range 105°C, Standard model (based on 20° ambient) -40°C to 155°C, Two piece high temp model EX295 is available for all-40°C flow rates. to 225°C, Two piece ultra-high temp model Transmitter DIMENSIONS • www.maxmachinery.com  Circle 221 707-433-2662 1.93”

(49mm)

1.63”

(41.4mm)

2.26”

A NEW full color 104 page catalog is available on Oil-Rite’s Lubrication Equipment featuring PurgeX ® Centralized Lubrication Systems. Complete “turn key” systems are available for immediate delivery. Liquid or Grease delivery. Air or Electric Motor Operated. The catalog also features an entire line of level gauges, lubricators, valves, vent plugs and filters. Oil-Rite Corporation PO Box 1207 Manitowoc, WI 54221-1207 Telephone: (920) 682-6173 E-mail: sales@oilrite.com www.oilrite.com

(57mm)

2.26” (57mm)

september/october 2011 2.27”

(58mm)

1.813” (46mm)

0.197” (5mm)

www.fluidpowerjournal.com | www.ifps.org

Special Advertising Section | Fall Literature Review

KAPSTO - Plastic protective caps and plugs for every application!

Company Overview Rotor Clip Company, Inc  Circle 225

Poppelmann  Circle 224

Rotor Clip's company overview is the perfect first impression of all Rotor Clip has to offer, in a condensed and easily readable format. It briefly details the most important aspects of the main catalogue without going too heavily into engineering specifications. We recommend it as a reference guide to the leading manufacturer of retaining rings, hose clamps, and wave springs.

As the European market leader we are proud to now have a distribution center at our manufacturing site in North Carolina. 3000+ different parts in inventory, no MOQs, customized parts and in-house mold shop, 400+ injection molding machines and application advice from visiting sales reps; these are just a few of the unique services Poppelmann offers. 828-466-9500 www.poppelmannUSA.com

Rotor Clip Company, Inc. Toll Free: 1-800-557-6867 Fax: +1-732-469-7898 www.rotorclip.com

Hydraulic Live Swivels Catalog

Western Fluidyne – A10V Piston Pumps

Super Swivels  Circle 226

Western Fluidyne  Circle 227

Inline and 90˚ hydraulic live swivels. Available in sizes from 1/8" to 2-1/2", rated to 10,000 PSI, heat treated, superior quality alloy steel, chrome or stainless steel ball bearings, withstands heavy side loads, burnished (micro smooth) barrel bores, Viton®, Aflas®, or Teflon® encapsulated seals, zinc or nickel plated, available in 440 stainless steel, full flow - low pressure drop, rebuilding kits available.

Switch Your Swivel!

Available In BSPP

Inline & 90° Hydraulic Live Swivels • Rated To 10,000 P.S.I. • Heat Treated • Superior Quality Alloy Steel • Rebuildable Ball Bearing Design

• Withstands Heavy Side Loads • 304 & 440 Stainless Steel • Full Flow — Low Pressure Drop • Custom Design & Sizes Available

Quality Products Made In The U.S.A., Patent No. 5547233 Super Swivels • 7917 Beech Street NE • Minneapolis, MN 55432-1762 Email: sales@superswivels.com • Fax: 763-784-7423

www.SuperSwivels.com SuperSwivels_FLPJ_3rd.indd 1

763-784-5531

Western Fluidyne provides replacement A10V Piston pumps to distributors and OEMs all around the world. These high quality pumps come with a full range of options including seals, mountings, shafts, compensators, thru-drives, etc. Our customer service team provides what you want, when you need it. Most pumps ship same day or next. Give our Customer Service Team a call to assist you with your hydraulic needs!

12/3/2008 11:06:48 AM

Western FluiDyne 31915 Groesbeck Hwy Fraser, MI 48026 800.842.5377

Super Swivels Phone: (763) 784-5531, Fax: (763) 784-7423, Website: www.superswivels.com

YOUR CYLINDER SOURCE

Filtration, Manifolds, Valves, & Accessories

Yates Industries, Inc.  Circle 228

Zinga Industries Inc.  Circle 229

All Designs, All Sizes, One Result. Yates Cylinders – an ISO-9001:2008 company with facilities in Michigan and Alabama – is your top-quality supplier for all cylinder applications. Hydraulic, pneumatic, NFPA, millgrade, or custom engineering – you name it, Yates can handle it. Complete catalog available. We also maintain an unmatched repair program used by the biggest names in the American Industry. www.yatesind.com

Zinga Industries is a leading manufacturer of mobile hydraulic oil filters, tank accessories, and manifolds. From 5 PSI to 6000 PSI, tank top or spin-on, we have a filtration product to meet your needs. Hydraulic manifolds are custom designed for your specific application. Tank accessories are the best available, and standard equipment with major OEM’s. We are an ISO registered company, celebrating 35 years in the hydraulic filtration Industry (1976 -2011).

Yates Industries, Inc. 23050 Industrial Dr. E. St. Clair Shores, MI 48080 ph 586.778.7680 fax 586.778.6565 www.ifps.org | www.fluidpowerjournal.com

Yates Industries South, LLC. 3401-J Highway 20 Decatur, AL 35601 ph 256.351.8081 fax 256.351.8571

Zinga Industries, Inc. • 2400 Zinga Drive • Reedsburg, WI 53959 • U.S.A.

(608) 524-4200 www.zinga.com

www.zinga.com

september/october 2011

Certification Levels Available

Associationnews

CFPAI Certified Fluid Power Accredited Instructor

CFPPS Certified Fluid Power Pneumatic Specialist

CFPMHT Certified Fluid Power Mobile Hydraulic Technician

CFPAJPP Certified Fluid Power Authorized Job Performance Proctor

CFPECS Electronic Controls Specialist

CFPPT Certified Fluid Power Pneumatic Technician

CFPAJPPCC Certified Fluid Power Authorized Job Performance Proctor Connector & Conductor CFPE Certified Fluid Power Engineer (Must Obtain CFPS) CFPS Certified Fluid Power Specialist (Must Obtain CFPHS, CFPPS) CFPHS Certified Fluid Power Hydraulic Specialist

IFPS Newly Certified professionals Daniel Cinqualbres, MHM, Altec Industries, Inc. Tyler Collier, HS, Hydraquip Distribution Jason Davison, MHM Ron DeChance, PS, Motion Industries, Inc. Tyler Fast, MHM, Altec Industries, Inc. Reece Fleming, HS, Hydraquip Corporation Rance Herren, ECS, National Oilwell Varco Tommy Johns, MHM, Altec Industries, Inc. Kurt Karbowski, MHM, Altec Industries, Inc. Carlicia Layosa, PS, Bimba Joe Long, MHM, Public Service Co. of Oklahoma Ian McDonald, HS, Challenger Institute of Technology Chris Schuett, IHM, SSI Shredding Systems, Inc. Tommy Stark, MHT, Empire District Electric Co Jefton Stillion, MHM, Public Service Co. of Oklahoma Jeffrey Weikel, S, PS, Motion Industries, Inc. 44

IFPS | International Fluid Power Society

september/october 2011

CFPMEC – in development Mobile Electronic Controls CFPIEC – in development Industrial Electronic Controls CFPMT Certified Fluid Power Master Technician (Must Obtain CFPIHT, CFPMHT, & CFPPT) CFPIHT Certified Fluid Power Industrial Hydraulic Technician

CFPMIH Certified Fluid Power Master of Industrial Hydraulics (Must Obtain CFPIHM, CFPIHT, & CFPCC)

CFPMM Certified Fluid Power Master Mechanic (Must Obtain CFPIHM, CFPMHM, & CFPPM) CFPIHM Certified Fluid Power Industrial Hydraulic Mechanic CFPMHM Certified Fluid Power Mobile Hydraulic Mechanic

CFPMMH Certified Fluid Power Master of Mobile Hydraulics (Must Obtain CFPMHM, CFPMHT, & CFPCC) CFPMIP Certified Fluid Power Master of Industrial Pneumatics (Must Obtain CFPPM, CFPPT, & CFPCC) CFPCC Certified Fluid Power Connector & Conductor

CFPPM Certified Fluid Power Pneumatic Mechanic

Additional information and registration can be found by visiting www.ifps.org Join the International Fluid Power Society from September 14-17, 2011 for the 2011 Annual Meeting at the Hilton Lisle/Naperville, Lisle, Ill. This is a great way to network with professionals in the fluid power and motion control industry. In addition to committee and board meetings, a technical workshop, “Fluid Characteristics: Systemic Contamination Control” will be held on Saturday, September 17, 2011. Participation in this workshop contributes towards re-accreditation requirements. Optional tours are also planned. Registration Fees Registration must be received by August 23, 2011 (after August 23, 2011, a $25 late fee will be applied.) • Delegate: $200.00 (includes reception, business meetings, and annual dinner) • Spouse: $150.00 (includes reception and annual dinner) • Technical Workshop: $125.00 (includes lunch) • Optional Tour 1: Blues Night Out • Optional Tour 2: Museum of Science & Industry Hotel Reservations A discount hotel rate of $110.00 + tax /night has been secured for all IFPS members attending the meeting. In order to take advantage of the discounted rate, hotel reservations must be made by August 23, 2011 and can be made by calling the Hilton Lisle/ Naperville (be sure to mention IFPS to secure the group discount). Technical Workshop “Fluid Characteristics: Systemic Contamination Control” Presented by: Rodney Erickson, CFPI, Eaton Corporation Saturday, September 17, 2011 8:00 am – 4:00 pm (lunch included) Registration: $125.00

Fluid Characteristics • Purposes of hydraulic fluid • Properties of hydraulic fluid • Hydraulic fluid types • Hydraulic fluid failures • Critical clearances in components • Fluid sampling methods • Fluid testing methods Filters • Media construction • Micron values and breakdown • Filter ratings • Delta P indicators • Nominal • Filter selection • Absolute • Beta ratios Meeting Schedule Wednesday 14-Sep 8:00 AM – 9:00 AM – Strategic Planning Meeting 9:00 AM – 12:00 PM – Certification Committee Meeting 12:00 PM – 1:00 PM – Lunch (on own) 1:00 PM – 2:00 PM – Certification Committee Meeting (cont) 2:00 PM – 4:30 PM – Education Committee Meeting 6:00 PM – 7:30 PM – Welcome Reception Thursday 15-Sep 8:00 AM – 10:00 AM – Marketing Committee Meeting 10:00 AM – 12:00 PM – FPEF Meeting 12:00 PM – 1:30 PM – Lunch 1:30 PM – 3:00 PM – Membership Committee Meeting 3:00 PM – 5:00 PM – Finance Committee Meeting 6:30 PM – 9:00 PM – Dinner Friday 16-Sep 8:00 AM – 11:00 AM – Board of Directors Meeting 11:00 AM – 12:00 PM – Strategic Planning Follow Up 1:00 PM – Optional Tour Saturday 17-Sep 8:00 AM – 4:00 PM – Technical Workshop www.fluidpowerjournal.com | www.ifps.org

International Fluid Power Society | IFPS

New Certifications in Development: Mobile Electronic Controls and Industrial Electronic Controls The International Fluid Power Society (IFPS) awarded Task Trainers, LLC a contract to develop the new certifications. Task Trainers, LLC and a panel of industry subject matter experts will begin the development of the Fluid Power Mobile Electronic Controls (MEC) and the Fluid Power Industrial Electronic Controls (IEC) certifications. The Fluid Power Electronic Controls Specialist (ECS) was released in 2009, and the development of the MEC and IEC certifications complete the IFPS Electronic Controls certification levels. The MEC and IEC certifications are expected to be released at the end of 2012. The IFPS Electronic Controls certifications are designed to review and test the understanding, specification, and application of electronics used in the fluid power industry from simple sensors and limits to HMIs, controllers, and networks. They include a review of applicable pneumatic and hydraulic principles as well as examples of the electronics for both mobile and industrial fluid power equipment. “The IFPS strives to keep pace with changing flu-

id power and motion control technologies, and the development of the MEC and IEC certifications is a prime example,” said Jon Jensen, CFPPS, CFPECS, CFPAI, current IFPS president. Beginning with the first Fluid Power Hydraulic Specialist certification in 1980, the IFPS has become the recognized industry leader in Fluid Power & Motion Control certifications. Fifteen different technical certifications are currently offered. These certifications cover diverse job descriptions within the industry including mechanic, technician, specialist, and engineer. The IFPS has nearly 10,000 active certifications throughout the United States and in many countries around the world. The International Fluid Power Society (IFPS) is a nonprofit professional organization of individuals dedicated to enhancing the quality of certifications, educational opportunities, technology evolution, and professionalism within the fluid power and motion control industry. Visit www.ifps.org or call 800-3086005 for additional information.

Fluid Power/Pneumatics FIRST Scholarships Awarded Through its work in education and training, the IFPS and FPEF grow and advance the fluid power workforce. Both organizations are strong supporters of the FIRST Robotics Competition, which encourages high school students to participate in a mammoth robotics competition through FIRST (For Inspiration and Recognition of Science and Technology). IFPS offered two $2,500 scholarships to high school seniors attending ABET-accredited colleges/ universities that met certain criteria and used pneumatics in the design of their 2009 FIRST robots. FPEF offered two $500 scholarships to high school seniors attending one of FPEF’s key schools that met

Updated IFPS Study Manuals In a continuing effort to keep IFPS certification offerings on the cutting edge with changing fluid power and motion control technologies, panels of certified subject matter experts have been hard at work updating many of the IFPS certification manuals.

www.ifps.org | www.fluidpowerjournal.com

certain criteria and used pneumatics in the design of their 2011 FIRST robots. Key schools consist of high schools, colleges, and universities that have formal fluid power programs. A panel of industry representatives from the Fluid Power Educational Foundation (FPEF) Board of Trustees reviewed all applications. After careful analysis the FPEF Board announced the winners. The IFPS scholarship winners are Kelly Dickie, attending North Carolina State University and Benjamin Secora, attending University of Wisconsin. The FPEF scholarship winners are Parker Rice, attending Oklahoma State University and Weston Powell, attending Oklahoma State University.

The following study manual updates are complete and available for download by visiting www.ifps.org. • Industrial Hydraulic Mechanic • Industrial Hydraulic Technician • Pneumatic Mechanic • Pneumatic Technician IFPS members can download all study manuals free of charge; nonmembers may purchase.

Associationnews IFPS Events Visit www.ifps.org for registration information. IFPS Connector & Conductor (CC) Review w/ Job Performance Test 10/26-27, 2011 Pirtek - Rockledge, FL 11/1-2, 2011 Eaton - USA – Maumee, OH IFPS Hydraulic Specialist (HS) Certification Review 12/12 -14, 2011- Eaton-USA – Maumee, OH IFPS Hydraulic Specialist (HS) Certification Review Live Distance Learning October 4-20, 2011 evenings IFPS Pneumatic Specialist (PS) Certification Review Live Distance Learning October 3-19, 2011 evenings “Load Sensing Valves in Mobile Hydraulic Systems” Web Seminar – 10/6/2011 “Tips & Tricks for Test Taking” Web Seminar – 12/8/2011 IFPS Annual Meeting Chicago, IL – September 14-17, 2011 Hilton Lisle/Naperville Lisle, IL (Chicago area) Energy Efficient Hydraulics and Pneumatics Conference November 15-17, 2011 Sheraton Chicago O’Hare Airport Hotel, Rosemont, IL 2012 IFPS 2012 Spring Meeting February 29–March 3, 2012 Embassy Suites USF Tampa, FL IFPS 2012 Annual Meeting September 26–29, 2012 Embassy Suites South Anaheim, CA 2013 IFPS 2013 Spring Meeting February 27 - March 2, 2013 Location TBD IFPS 2013 Annual Meeting September 25 - 28, 2013 Location TBD

september/october 2011

Associationnews

IFPS | International Fluid Power Society

IFPS Certification Testing Locations Individuals wishing to take any IFPS written certification tests are able to select from approximately 325 convenient locations across the United States and Canada. The IFPS is able to offer these locations through its affiliation with The Consortium of College Testing Centers (CCTC) provided by National College Testing Association (NCTA). To register for an IFPS written certification test: 1. Fill out an IFPS Certification Test Application including your desired location by visiting www.ifps.org. 2. Submit your application with payment to IFPS Headquarters. 3. Upon receipt of your application, you will be e-mailed instructions. Testing dates for any locations listed below are as follows:  September 2011 Tuesday, 9/6 Thursday, 9/15

 October 2011 Tuesday, 10/4 Thursday, 10/20

 November 2011 Tuesday, 11/1 Thursday, 11/17

 December 2011 Tuesday, 12/6 Thursday, 12/15

 January 2012 Tuesday, 1/3 Thursday, 1/19

 February 2012 Tuesday, 2/7 Thursday, 2/16

 March 2012 Tuesday, 3/6 Thursday, 3/15

 April 2012 Tuesday, 4/3 Thursday, 4/19

If you have any questions, please call IFPS Headquarters at 800-308-6005 or e-mail Connie Graham at cgraham@ifps.org.

ALASKA

University of Alaska Anchorage Anchorage, AK

ALABAMA

Alabama A&M University Normal, AL

Irvine Valley College Irvine, CA

University of AL in Huntsville Huntsville, AL University of Alabama at Birmingham Birmingham, AL

Florida Atlantic University Boca Raton, FL

National Test Center San Diego, CA

Florida Gulf Coast University Ft. Myers, FL

National University San Diego, CA Santa Rosa Junior College Santa Rosa, CA

ARKANSAS

Northwest Arkansas Community College | Bentonville, AR

ARIZONA

Arizona Western College Yuma, AZ Coconino Community College Flagstaff, AZ Eastern Arizona College Thatcher, AZ Glendale Community College Glendale, AZ Mesa Community College Mesa, AZ Northern Arizona University Flagstaff, AZ Paradise Valley Community College Phoenix, AZ Pima Community College Tucson, AZ Rio Salado College Tempe, AZ

Skyline College San Bruno, CA The Taft University System Santa Ana, CA UC San Diego Extension San Diego, CA University of California Irvine, CA Yuba Community College Marysville, CA

COLORADO

Community College of Aurora Aurora, CO

Community College of Denver Denver, CO Fort Lewis College Durango, CO Front Range Community College Larimer Campus | Ft. Collins, CO Pikes Peak Community College Colorado Springs, CO Pueblo Community College Pueblo, CO University of Colorado at Boulder Boulder, CO

CALIFORNIA

Allan Hancock College Santa Maria, CA

University of Northern Colorado Greeley, CO

CONNECTICUT

California Polytechnic State University San Luis Obispo, CA

Yale University | New Haven, CT

California State University, Fresno Fresno, CA

Delaware State University Dover, DE

Chapman University Orange, CA

Delaware Technical and Community College | Georgetown, DE

Foothill College Los Altos Hills, CA

september/october 2011

FLORIDA

Brevard Community College Cocoa, FL Daytona State College Daytona Beach, FL

La Sierra University Riverside, CA

Jacksonville State University Jacksonville, AL

Arizona State University Tempe, AZ

Fullerton Community College Fullerton, CA

DELAWARE

University of Delaware Newark, DE

Florida Memorial University Miami Gardens, FL Florida Southern College Lakeland, FL

University of Illinois at Urbana Champaign, IL

University of West Georgia Carrollton, GA

Waubonsee Community College Grove, IL

Valdosta State University Valdosta, GA

HAWAII

BYU-Hawaii Laie, HI

IOWA

Hawkeye Community College Waterloo, IA

Indian River State College Fort Pierce, FL Miami Dade College Miami, FL

Western Iowa Community College Sioux City, IA

IDAHO

Brigham Young University Rexburg, ID

Polk State College Winter Haven, FL

College of Southern Idaho Twin Falls, ID

Santa Fe Community College Gainesville, FL University of Florida Gainesville, FL

Eastern Idaho Technical College Idaho Falls, ID Lewis-Clark State College Lewiston, ID

University of South Florida Tampa, FL Valencia Community College Orlando, FL

GEORGIA

Clayton State University Morrow, GA Columbus State University Columbus, GA Columbus Technical College Columbus, GA Darton College Albany, GA Georgia Gwinnett College Lawrenceville, GA

Ivy Tech Community College/ Bloomington | Bloomington, IN Ivy Tech Community College/ Columbus | Columbus, IN

Ivy Tech Community College/ Indianapolis | Indianapolis, IN Ivy Tech Community College/ Kokomo Kokomo, IN Ivy Tech Community College/ Lafayette | Lafayette, IN Ivy Tech Community College/ Lawrenceburg | Lawrenceburg, IN Ivy Tech Community College/ Madison Madison, IN Ivy Tech Community College/ Muncie Muncie, IN

University of Idaho Moscow, ID College of DuPage Glen Ellyn, IL

INDIANA

Ivy Tech Community College/Gary Gary, IN

Wartburg College Waverly, IA

Boise State University Boise, ID

Open Campus Florida Community College at Jacksonville, FL

Indiana University Indianapolis, IN

Ivy Tech Community College/ Evansville | Evansville, IN

University of Iowa Iowa City, IA

Hillsborough Community College Plant City, FL

Albany State University Albany, GA

University of Georgia Athens, GA

ILLINOIS

Ivy Tech Community College/ Richmond | Richmond, IN Ivy Tech Community College/ Sellersburg | Sellersburg, IN

College of Lake County Grayslake, IL

Ivy Tech Community College/ South Bend | South Bend, IN

Illinois State University Normal, IL

Ivy Tech Community College Terre Haute, IN

John A. Logan Community College Carterville, IL

Purdue University West Lafayette, IN

Lincoln Land Community College Springfield, IL Northern Illinois University De Kalb, IL

KANSAS

Johnson County Community College Overland Park, KS Kansas State University Manhattan, KS

Parkland College Champaign, IL

Georgia Southern University Statesboro, GA

Richland Community College Decatur, IL

Georgia State University Atlanta, GA

Rock Valley College Rockford, IL

University of Kansas Lawrence, KS Wichita State University Wichita, KS

www.fluidpowerjournal.com | www.ifps.org

Associationnews

International Fluid Power Society | IFPS

University of Louisville Louisville, KY

KENTUCKY

Western Kentucky University Bowling Green, KY

LOUISIANA

Bossier Parish Community College Bossier City, LA

University of Minnesota - Twin Cities Minneapolis, MN University of Minnesota Morris, MN

MISSOURI

Avila University Kansas City, MO

University of Louisiana at Monroe Monroe, LA

Metropolitan Community College-Penn Valley Kansas City, MO

Nicholls State University, Thibodaux, LA

Missouri Western State University St.Joseph, MO

University of New Orleans New Orleans, LA

Southeast Missouri State University Cape Girardeau, MO

MARYLAND

Anne Arundel Community College Arnold, MD

St. Charles Community College Cottleville, MO

Carroll Community College Westminster, MD

State Fair Community College Sedalia, MO Three Rivers Community College Poplar Bluff, MO

Chesapeake College Wye Mills, MD College of Southern Maryland La Plata, MD

University of Central Missouri Warrensburg, MO

Frederick Community College Frederick, MD

Webster University St. Louis, MO

Harford Community College Bel Air, MD Hagerstown Community College Hagerstown, MD Howard Community College Columbia, MD University of Maryland College Park, MD

MASSACHUSETTS

North Shore Community College Danvers, MA University of Massachusetts Boston, MA

MICHIGAN

Baker College Online Flint, MI

MISSISSIPPI

University of Mississippi University, MS

MONTANA

Montana State University Bozeman, MT

The University of Montana Missoula, MT

NORTH CAROLINA

Kalamazoo Valley Community College Kalamazoo, MI

North Carolina Central University Durham, NC

Schoolcraft College Livonia, MI

Washtenaw Community College Ann Arbor, MI

MINNESOTA

Minnesota State University, Mankato Mankato, MN

College of Southern Nevada Charleston Campus Las Vegas, NV

The University of North Carolina Wilmington, NC

NORTH DAKOTA

Bismarck State College Bismarck, ND

NEBRASKA

NEW JERSEY

Brookdale Community College Lincroft, NJ Gloucester County College Sewell, NJ Mercer County Community College West Windsor, NJ

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Harrisburg Area Community College-Lancaster Campus Lancaster, PA

College of Southern Nevada Cheyenne Campus North Las Vegas, NV

SOUTH CAROLINA

College of Southern Nevada Green Valley Campus Henderson, NV

Coastal Carolina University Conway, SC

College of Southern Nevada Henderson Campus, NV

Horry-Georgetown Technical College Conway, SC

NEW YORK

Brooklyn College - CUNY Brooklyn, NY

Rochester Institute of Technology Rochester, NY Central Ohio Tech College OSU-Newark | Newark, OH

OHIO

Midlands Technical College Columbia, SC Orangeburg Calhoun Technical College Orangeburg, SC Piedmont Technical College Greenwood, SC

Rhodes State College Lima, OH

Technical College of the Lowcountry Beaufort, SC

TENNESSEE

University of Akron Akron, OH

Middle Tennessee State University Murfreesboro, TN

Oklahoma State University Stillwater, OK Oklahoma State University-Tulsa Tulsa, OK

University of Oklahoma Norman, OK

Southern Adventist University Collegedale, TN Tennessee State University Nashville, TN

OREGON

Central Oregon Community College Bend, OR

Clackamas Community College Oregon City, OR Mt. Hood Community College Gresham, OR Portland Community College Rock Creek Portland, OR

Walters State Community College Morristown, TN

TEXAS

Austin Community College Austin, TX Collin Community College - Spring Creek Campus | Plano, TX

University of Houston Houston, TX University of Texas Brownsville Brownsville, TX University of Texas at Arlington Arlington, TX University of Texas El Paso El Paso, TX Victoria College Victoria, TX

Brigham Young University Provo, UT

UTAH

Weber State University Ogden, UT Old Dominion University Norfolk, VA

VIRGINIA

WASHINGTON

Central Washington University Ellensburg, WA

Western Washington University Bellingham, WA

WISCONSIN

Lakeshore Technical College Cleveland, WI

Marian University of Fond du Lac Fond du Lac, WI University of Wisconsin Oshkosh Oshkosh, WI University of Wisconsin-Milwaukee Milwaukee, WI

El Paso Community College El Paso, TX

UW-Green Bay Green Bay, WI

Grayson County College Denison, TX Lamar Institute of Technology Beaumont, TX

RCC-SOU Higher Education Center Medford, OR

Lamar University Beaumont, TX

University of Oregon Eugene, OR

Tyler Jr. College Tyler, TX

Eastfield College Mesquite, TX

Portland State University Portland, OR

Southwestern Oregon Community College | Coos Bay, OR

Texas Tech University Lubbock, TX

Olympic College Bremerton, WA

The University of Memphis Memphis, TN

Abilene Christian University Abilene, TX

Texas A&M University-Commerce Commerce, TX

Utah Valley State College Orem, UT

East Tennessee State University Johnson City, TN

OKLAHOMA

Texas A&M University College Station, TX

Salt Lake Community College Salt Lake City, UT

The University of Toledo Toledo, OH

Northern Oklahoma College Tonkawa, OK

Texas A&M International University Laredo, TX

Davis Applied Technology College Kaysville, UT

York Technical College Rock Hill, SC

The Ohio State University Columbus, OH

Southern Methodist University Dallas, TX

Weatherford College Weatherford, TX

Spartanburg Community College Spartanburg, SC

Trident Technical College Charleston, SC

North Dakota State University Fargo, NC

Bellevue University Bellevue, NE

Harrisburg Area Community College York Campus | York, PA

University of Central Oklahoma Edmond, OK

Southeast Community College Lincoln, NE

Southwestern Michigan College Dowagiac, MI

NEVADA

East Carolina University Greenville, NC

Mount Olive College Mount Olive, NC

Michigan State University East Lansing, MI

Harrisburg Area Community College Harrisburg, PA

Franklin University Columbus, OH

Henry Ford Community College Dearborn, MI

Macomb Community College Warren, MI

San Juan College Farmington, NM

Mississippi State University Mississippi State, MS

Ferris State University Big Rapids, MI

Lansing Community College Lansing, MI

HACC Gettysburg Campus Gettysburg, PA

Columbus State Community College Columbus, OH

Guilford Technical Community College Jamestown, NC

Lake Superior State University Sault Ste. Marie, MI

NEW MEXICO

PENNSYLVANIA

Bucks County Community College Newtown, PA

Eastern New Mexico University Portales, NM

Holmes Community College Goodman Campus Goodman, MS

Fayetteville State University Fayetteville, NC

Delta College University Center, MI

Raritan Valley Community College Somerville, NJ

University of Wyoming Laramie, WY Lethbridge College Lethbridge, AB Canada

WYOMING

CANADA

Midwestern State University Wichita Falls, TX

Saskatchewan Institute of Applied Science and Technology Saskatchewan, Canada

Sam Houston State University Huntsville, TX

Thompson Rivers University Kamloops, BC Canada

september/october 2011

Associationnews

CCEFP | The Center For Compact And Efficient Fluid Power

CCEFP Research By Prof. Steven Jiang, Project 3A.3, North Carolina A&T State University

Human Factors in Fluid Power Systems:

Is It Necessary?

s it necessary to study human factors in fluid power systems? This is the question I am asked most often since the inception of CCEFP. My short answer is: Yes, because to err is human.

We humans make mistakes, and human error is inevitable. In fact, up to 90% of all accidents in the workplace have human errors as a cause. However, solutions to those problems are often technologically focused. It is important to understand that any system where human operators interact with the machines will have some human factors issues. Simply put, human factors, also known as ergonomics, studies how people interact with their environment and the goal of human factors is to provide efficient, safe, and comfortable equipment and work environments. Unfortunately, many system designers donâ&#x20AC;&#x2122;t think the role of human factors in fluid power systems is a very important one. Consequently, much emphasis has been placed on improving machine performance and very little has been given to human operators. The truth is no matter how wonderful the system may be, if human operators are uncomfortable, or having trouble using it, you will not achieve the optimal system performance. More importantly, systems that rely on perfect human performance are fatally flawed. Human operators have limited physical and cognitive capabilities, and these limitations will have an impact on the effectiveness of a fluid power system. The technologically focused system design solution often fails to fully consider user capabilities and thus cannot achieve the full potential that the systems are designed for. To overcome this problem, human factors needs to be considered. In CCEFP, Project 3A3 (human performance modeling and user center designed) is focused on human factors research. One of the common problems of system design is that usability of the system is only considered when the system is developed, and thus many system issues are not functionality problems but rather usability concerns. The problem with this approach is that fixing usability issues at this stage is often costly and not very effective. The more effective approach is the User Centered Design (UCD) philosophy. The idea 48

september/october 2011

is to place user needs and interests as early as possible into the design process. UCD is an iterative process, which includes collecting user needs, creating user profile, developing usability goals, performing task analysis, prototyping, usability testing, and implementation. Our research adopts a novel approach that integrates personal design and information sent to UCD. The effective use of the UCD approach can ultimately save companies money because there will be less maintenance and training-related expenses. Another important human factors issue is human performance. Modeling human operator performance is important because it helps predict how operators

will perform given a new or revised system and can be cost effective before expensive prototypes or mockups are developed. Dr. Khaliah Hughes, who graduated in May, developed an integrated framework that combines the physical and cognitive aspect of human performance modeling and applied it to the excavator test bed using simulation tools such as Micro Saint and Jack. Her dissertation titled â&#x20AC;&#x153;Integration of Cognitive and Physical Factors to Model Human Performance in Fluid Power Systemsâ&#x20AC;? received the 2011 North Carolina A&T State University best dissertation award. With rapid development of fluid power technology, there is a great opportunity for the fluid power industry to implement human factors and ergonomics initiatives that will provide them a positive return on investment (ROI). * Reprinted with permission from the Center for Compact and Efficient Fluid Power (CCEFP) newsletter, Issue 15, Spring 2011

www.fluidpowerjournal.com | www.ifps.org

The Center For Compact And Efficient Fluid | CCEFP

Associationnews

Supporting Model-Based Systems Engineering By Prof. Chris Paredis, Project 2E, Georgia Institute of Technology

with SysML

ontemporary systems engineering projects encompass many different domains of knowledge, exist at increasingly large scales, and consist of multiple subsystems and components. With the adoption of electrohydraulics, the complexity of fluid power systems has also increased significantly, requiring careful integration between fluid power, electrical, mechanical and controls, hardware and software. Studies generally show that problems associated with the development of such systems have often more to do with the organization and management of complexity than with the direct technological concerns that affect individual subsystems and specific physical science areas. If system designers do not fully understand the complexity and emergent behavior of the system under development, they might overlook important design details and relationships. Such mistakes can compromise stakeholder objectives and lead to costly design iterations or system failures. To overcome such problems in the context of fluid power systems, the CCEFP is adopting a ModelBased Systems Engineering (MBSE) approach. Specifically, a project on “Model-Based Systems Engineering for Efficient Fluid Power” started in June, and Prof. Rob Cloutier from Stevens Institute of Technology will join the Scientific Advisory Board to provide feedback on systems engineering research within the Center. In addition, through the activities of the Systems Engineering Task Force, concepts of MSBE will be infused in the test-beds and research projects within the Center. www.ifps.org | www.fluidpowerjournal.com

The MBSE approach pursued within the Center builds on the Systems Modeling Language (OMG SysML™) developed by the Object Management Group. SysML is a general-purpose information modeling language that allows system designers to create and manage models of physical systems using well-defined, visual constructs. The knowledge captured in a SysML model is intended to support the specification, analysis, design, verification, and validation of a complex system. The specification of the SysML language reuses a subset of UML 2.0 and extends it where necessary. Adopted in November 1997, the Unified Modeling Language is a visual language for specifying, constructing, and documenting the artifacts of software, business models, and other applicable systems. It is a general-purpose modeling language that can be used with all major object and component methods. The language is commonly used during the development of large-scale, complex software for various domains and implementation platforms. The SysML profile was developed to extend UML for increased support of systems engineering projects. The <<block>> is the basic unit of structure in SysML and can be used to represent hardware, software, facilities, personnel, or any other system element. The system structure is represented by block definition diagrams and internal block diagrams. A block definition diagram describes the system hierarchy and system/component classifications. The internal block diagram describes the internal structure of a system in terms of its parts, ports, and connectors. The package diagram is used to organize the model.

The behavior diagrams include the use-case diagram, activity diagram, sequence diagram, and state machine diagram. A use-case diagram provides a high-level description of functionality that is achieved through interaction among systems or system parts. The activity diagram represents the flow of data and control between activities. A sequence diagram represents the interaction between collaborating parts of a system. The state machine diagram describes the state transitions and actions that a system or its parts perform in response to events. SysML includes modeling constructs to represent text-based requirements and relate them to other model elements. The requirements diagram captures requirements hierarchies and requirements derivation. The satisfy and verify relationships allow a modeler to relate a requirement to a model element that satisfies or verifies the requirements. The requirement diagram provides a bridge between the typical requirements management tools and the system models. The parametric diagram represents constraints on system property values such as performance, reliability, and mass properties, and serves as a means to integrate the specification and design models with engineering analysis models. SysML also includes an allocation relationship to represent various types of allocation, including allocation of functions to components, logical to physical components, and software to hardware. SysML models are being used in several research projects and test-beds within the CCEFP. For instance, in the rescue robot test-bed, the requirements are broken down into detailed requirements and corresponding test cases as is illustrated in Fig. 1. The use of SysML for requirements capture, system descriptive models, analysis models, and the relationships between these different system views is applied extensively in Project 2E on Model-Based Systems Engineering for Efficient Fluid Power. To learn more about the Systems Modeling Language, visit www.omgsysml.org where you can find several introductory tutorials and papers. The SysML movement is quickly gaining momentum with several major software vendors supporting the standard (for a list of vendors consult the site above). Article compiled by Chris Paredis with contributions from Thomas Johnson, Roger Burkhart, Sandy Friedenthal, and the OMG SysML Standardization Committee. * Reprinted with permission from the Center for Compact and Efficient Fluid Power (CCEFP) newsletter, Issue 15, Spring 2011

september/october 2011

Associationnews

CCEFP | The Center For Compact And Efficient Fluid Power

Fluid Power Scholars and REU Program Underway for 2011 By Alyssa Burger, Outreach Director, University of Minnesota The CCEFP’s Education and Outreach Program extended a warm welcome to the participants of the 2011 Fluid Power Scholars Program and the 2011 Research Experiences for Undergraduates Program. The Fluid Power Scholars (FPS) Program is a collaborative effort between the CCEFP and corporate members of the Center. This program identifies and connects outstanding undergraduate engineering students with the fluid power industry for the purpose of training the next generation of fluid power leaders by offering a three-day fluid power boot-camp followed by a summer-long internship within the company. 2011 is the program’s second year, and just like the first year, eight scholars have been named. The Center thanks the internship host companies for their support: Case New Holland, Parker Hannifin Corporation, Sun Hydraulics, HUSCO International, Caterpillar, John Deere, and Deltrol Fluid Products. The Research Experiences for Undergraduates (REU) Program’s goal is to provide undergraduate science and engineering students with a summer experience in a university research lab. An objective of the program is to increase the number of top students applying to graduate school in science and engineering areas. The Center welcomes 18 REU students to the 2011 program. For the very first time, the program hosted 11 REU students at the University of Minnesota for a Fluid Power Boot-Camp, lead by CCEFP graduate students, to fully prepare REUs in fluid power technology for their summer research experience.

IAB Holds Second “On Campus” Meeting; GT Hosts By Brad Bohlmann, CCEFP Sustainability Director, University of Minnesota The CCEFP Industrial Advisory Board (IAB) held a meeting at the Georgia Institute of Technology on May 4 and 5. Eighteen IAB members met with a total of eight principal investigators (PIs) from Georgia Tech, Vanderbilt, and North Carolina A&T State to get updates on their research and discuss future research potential. In addition, the IAB toured the Center-related lab facilities at Georgia Tech. The IAB decided in late 2010 to hold three or four of its meetings each year at CCEFP member universities. The plan is to visit all seven universities on a rotating basis. The meetings are done on a regional basis, so PIs from member universities within driving distance of the host university are also invited to attend and meet with the IAB. The meeting at Georgia Tech was the second on-site IAB meeting. The first on-site meeting was held at the University of Minnesota in November 2010. The next on-site meeting is planned for Purdue University in September. The entire first day of the meeting was focused on the IAB meeting with PIs and touring the lab facilities. The goal was to have a dialogue between the IAB and PIs—as opposed to a lecture—and this was largely accomplished. That evening, CCEFP hosted a dinner for the IAB, PIs, students, and staff that provided an opportunity for networking and individual discussions. The majority of the second day was focused on IAB-related topics and included a presentation by CCEFP Director Kim Stelson on the sustainability of the Center. The new industrial liaison, Dewey Tinderholm, was introduced to the group. 50

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www.fluidpowerjournal.com | www.ifps.org

National Fluid Power Association | NFPA

Associationnews

Hydraulics and pneumatics are fun at NFPA Fluid Power Challenge unteers and judges benefitted by networking. It lifted office morale by giving our employees an exercise in teamwork and a chance to focus on such an important cause – the education of our future workforce. “While in the planning stages, you’re never quite sure if the end result will live up to your hopes. It can be quite nerve-wracking. But, when the workshop day and challenge day arrived, everything fell into place and was better than I ever could have imagined. Seeing the students’ enthusiasm and how they embraced the hands-on learning was inspirational. We were delighted with the experience and are already planning for next year.” A video of the Challenge in Pittsburgh can be viewed at http://www.nfpafoundation.org/FPChallenge/UpcomingChallengeEvents.aspx

The end of the 2010-11 school year marked another successful round of NFPA Fluid Power Challenge events. The Challenge is a skills competition that invites students to solve an engineering problem using fluid power. They learn teamwork, math, science, engineering and problem-solving skills in the process. Students across the country are finding that learning about hydraulics and pneumatics is fun. This past school year, Challenge events were held at the following locations: December 2010 • Milwaukee School of Engineering (MSOE), Milwaukee, WI • Harper College, Palatine, IL, Coordinated and sponsored by Deltrol Fluid Products • University of Notre Dame, Notre Dame, IN, Coordinated and sponsored by Daman Products Company, Inc. March 2011 • Bay View High School and Fritsche Middle School, Milwaukee, WI April 2011 • Boiler Tech Challenge, Purdue College of Technology, Columbus, IN May 2011 • Allderdice High School, Pittsburgh, PA, Coordinated and sponsored by Wojanis Supply Co., Inc. June 2011 • Project SHINE-Mission Impossible Academic Camp, Central Community College, Columbus, NE

Not ready to hold a Challenge event? There are other ways to support the program: • Purchase a few Challenge classroom exercise kits and take them to your local middle school to talk about fluid power. • Make a donation to the NFPA Education and Technology Foundation to provide grants to schools to purchase program materials. Information on supporting the Challenge or purchasing program materials can be found at www.nfpafoundation.org. For further information about the Challenge, contact Carrie Tatman Schwartz, NFPA Education Program Manager, at 414-778-3347, or ctschwartz@nfpa.com.

DIRECTIONAL CONTROL VALVES

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Sh IT PM ip TE L fro R O m VA G sto LV ck E

The Challenge is geared toward middle school students who work in teams of four, preferably two boys and two girls. Anyone can hold a Challenge. Complete instructions are available at the NFPA Education and Technology Foundation Web site at www.nfpafoundation.org. According to Christine Simcic, Human Resources Manager at Wojanis Supply Co., Inc., “The NFPA Web site instructions for how to host a Challenge were extremely helpful for coordinating the event. In addition, NFPA staff was always on hand to answer questions, provide support, and resources to make everything run smoothly. “We are a small company. I wasn’t sure if hosting a Challenge would be more effort than we could afford to expend; however, we are so pleased with the results. This venue provided opportunities for us to reach out to the community. It helped us build relationships with local companies and educational institutions. Our volCircle 179 www.ifps.org | www.fluidpowerjournal.com

september/october 2011

Associationnews

FIRST

“Celebrities” Abound at Annual FIRST Championship Event To recognize the hard work and inspiration that has brought them to where they are today, the usual “celebrities” from the FIRST Championship teams were joined by several other luminaries at the annual FIRST Championship held April 27 – 30, in St. Louis, Miss. Sharing center stage with the students and mentors were popular singer will.i.am of The Black Eyed Peas, academy award-winning actor Morgan Freeman, White House Technology Officer Aneesh Chopra, and Missouri Governor Jay Nixon. Thousands of volunteers, sponsors, fans, families, educators, and industry leaders were also on-hand to commemorate the finale of the 2010-11 FIRST season. The largest contingency in the history of the annual event enjoyed a special concert hosted by The Black Eyed Peas, with a special appearance by Willow Smith, while celebrating the students’ expertise in science, technology, engineering, and math, as well as their abilities in design excellence, teamwork, and competitive play. Other special events included: • Celebrity FIRST Tech Challenge (FTC) match between Dean Kamen with FTC Team 2859 “Team Tiki” from McLean, Va., and Jon Dudas with FTC Team 311, “the Fem Bots,” from Williamston, S.C., versus will.i.am’s own robot (“DirtyBot”) and his Alliance Partner, FTC Team 3509 “Phoentrix” from Folsom, Calif. • Mothers of Invention Panel – a conversation about parenting for innovation and entrepreneurship, moderated by The Takeaway’s John Hockenberry and featuring Evelyn Kamen, mother of Dean Kamen; Debra Cain, mother of will.i.am; Massoda Khan, mother of Khan Academy founder Sal Khan; and Jackie Bezos, mother of Amazon.com founder, president, CEO, and chairman of the board, Jeff Bezos • FIRST Leader to Leader Forum – a gathering of key members of the St. Louis business community, hosted by the St. Louis Science Center • FIRST Connections Community Conversation: Moving Forward – members of the FIRST Connections Conference joined the FIRST community to discuss culture changes in how we think, learn, and act. Close to 600 teams from 29 countries participated in the FIRST Robotics Competition (FRC) 20th Season Championship, FIRST Tech Challenge (FTC) World Championship, FIRST LEGO League (FLL) World Festival, and Junior FIRST LEGO League (Jr. FLL) Expo. Major awards were presented by senior officials from the U.S. Air Force, U.S. Department of Energy, and NASA, as well as executives from Autodesk, Boeing, General Motors, PTC, Rockwell Automation, and UL, among others. 52

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Florrisant, Missouri; Tina Dutra, Team 228, Team ‘Gus’, Meriden, Connecticut; Santiago Garza, Team 2543, TitanBOT, Chula Vista, California; Lydia Johnston, Team 1983, Skunkworks Robotics, Des Moines, Washington; JB Ring, Team 2534, The Lakers, Baltimore, Maryland; Michael Schrager, Team 135, The Black Knights, Mishawaka, Indiana; Michael Violet, Team 78, AIR Strike, Newport County, Rhode Island; Cody Wall, Team 987, HIGHROLLERS, Las Vegas, Nevada; Christina Wettersten, Team 1868, Space Cookies, Moffett Field, California • FIRST Robotics Competition Volunteer of the Year Award: Ceci Neumann, Attorney, Fairfield, Connecticut • FIRST Tech Challenge Volunteer of the Year Award: John Toebes, Director of Patents, Cisco Systems • FIRST LEGO League Volunteer of the Year Awards: Cynthia and Charlie Schmitz from Illinois and Cathy Swider from Oregon

“We continue to be impressed by the level of dedication, collaboration, and the high caliber of problem-solving skills among our FIRST students. These young innovators will be handling the complex challenges of the 21st century and bolstering our global economy with new research, inventions, and jobs,” said FIRST founder Dean Kamen. The FIRST Championship offers the opportunity to celebrate the support and accomplishments of teams, mentors, sponsors, and volunteers. Top Championship honors went to: • FIRST Robotics Competition Chairman’s Award: Team 359, “Hawaiian Kids,” from Waialua, Hawaii • FIRST Tech Challenge Inspire Award: Team 4466, “Robots and Brain Bots Inc.,” Waltham, Massachusetts • FIRST LEGO League 1st Place Champion’s Award: Team 3663, “The Sentinels,” Oakville, Ontario, Canada • Founder’s Award: The Boeing Company • FIRST Family Legacy Award: The Doerr Family, St. Louis, Missouri • Woodie Flowers Award: John Larock, Staffing Manager for Engineering and Operations, DuPont; Mentor, Team 365, “Miracle Workerz,” Wilmington, Delaware • Dean’s List Awards: Nicholas Bandiera, Team 1334, OTHS Red Devils, Oakville, Ontario, Canada; Luther Banner, Team 1985, Robohawks,

View additional awards in the Championship press release. FIRST received nationwide media coverage leading up to and during the Championship. Championship sponsors who helped make this event possible included: Abbott, AT&T, Autodesk, BAE Systems, SAIC, Siemens, The United States Air Force, and United Technologies, as well as The Boeing Company, Coca-Cola, glacéau vitaminwater, and the National Defense Education Program (NDEP); FedEx Corporation–FIRST Shipping Sponsor; NASA–Machine Shop and Satellite Broadcast Sponsor; UL–FIRST Safety Partner; Society for Laboratory Automation and Screening (SLAS)–FIRST Judges Sponsor; Google–FIRST Event Sponsor; Maryville University, Missouri University of Science and Technology, University of Missouri–FIRST Scholarship Row Sponsors; and Central Intelligence Agency, Honda, and Rolls Royce–FIRST Robotics Conference Sponsors. Save the date for the 2012 FIRST Championship to be held at the Edward Jones Dome at America’s Center in St. Louis, April 25-28, 2012.

www.fluidpowerjournal.com | www.ifps.org

Classifieds

Motion & Control Network | FPDA

Training Services Hydraulics Group Eaton’s Hydraulics Training Services is the educational leader in the hydraulics industry.

FPDA REPORTS SALES AND INCOMING ORDER ACCELERATION IN JUNE FPDA Distributors and Manufacturers participate monthly in an online survey conducted by Cleveland Research. Based on data provided by members, a report is prepared and published by Cleveland Research providing a summary of industry conditions and end-user market activity. The highlights of the July report, based on June data, include: FPDA Index Up from May: The June FPDA Index produced a reading of 68.4, up from May’s reading of 61.4. This indicates the fluid power industry expanded at a faster pace compared to May. The broader ISM index posted a faster reading of 55.3 in June, up from the May reading of 53.5. Sales Growth Accelerates: Sales growth among fluid power participants rose 28% in June compared with the 25% growth in May, against a 9% more difficult comparison. Manufacturers and distributors each reported similar growth rates in June. On a sequential basis, a net 57% of participants reported stronger sales in June compared with May (71% better, 14% same; 14% lower) compared with a net 17% in May. A net 39% of participants categorize the June results as better-than-expected (46% better; 48% inline; 7% worse) compared with a net 22% in May. Incoming Orders Accelerate in June: The yearover-year pace of incoming orders improved from 19% in May to a 28% pace on average in June against 500bps tougher comparison. Distributors reported stronger order growth of 33% in June, up from 27% in May, while manufacturers reported average yearover-year orders growth of 24% in June, up from 12% last month. Viewed sequentially, a net 25% of participants reported stronger orders in June (57% higher; 11% same; 32% lower). Backlogs continue to expand at a robust rate: On average, backlogs rose 29% on average in June compared with 25% growth in May. Sequentially, a net 14% of participants (50% higher; 14% same; 36% lower) reported higher backlog compared to May. 2011 Outlook Unchanged: Participants maintained their full year outlook calling for 21% growth in 2011. Year to date, sales growth has averaged 29% for both distributors and manufacturers. This implies sales are expected to grow at a 13% pace over the second half of the year. For more information, please contact FPDA at 410-940-6347, or visit www.fpda.org. www.ifps.org | www.fluidpowerjournal.com

Hydraulic SyStemS engineer For over 45 years Wilson Company has been recognized as a leading innovative distributor of fluid power products. We have two HSE positions open in Texas. We prefer IFPS certified candidates with over 5 years of systems and sales experience. These new associates will help drive continued market share growth with our broad base of products, systems and services. We offer a full benefit package that includes a compensation plan commensurate with experience and performance. Email your resume to career@wilson-company.com.

• Over 30 Technical and Product Courses • Customizable On-Site Training • Textbooks & Training Simulators

To view available products please visit www.hydraulicsliteraturestore.com Register Online http://www.eaton.com/EatonCom/Markets/ Hydraulics/Training/index.htm Contact us today! 800-413-8809 hydraulicstraining@eaton.com

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Classifieds Fluid Power Executive Recruiters As veteran recruiters who focus in the Fluid Power Industry, we need outstanding professionals to fill opportunities in: -Engineering -Design -Manufacturing -Sales -Marketing Contact: Eric C. Bergsman, Sales/Marketing Dave Sevel, Engineering William Radke, Manufacturing/Operations Marvel Consultants, Inc. 28601 Chagrin Blvd., #210, Cleveland, Ohio 44122 www.marvelconsultants.com recruiters@marvelconsultants.com Tel: 216-292-2855, Fax: 216-292-7207

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Company Page Circle Adaconn........................................................... 38.............177 Adaconn........................................................... 33.............190 Adaconn........................................................... 33.............191 Air Logic........................................................... 33.............189 Air Logic........................................................... 40.............208 Air Sentry......................................................... 40.............209 Air Sentry......................................................... 24.............168 Argo-Hytos Inc................................................ 15.............162 Argo-Hytos Inc................................................ 35.............188 Argo-Hytos Inc................................................ 40.............210 Association Management Company.............. 37.............160 Attica Hydraulic Exchange Corp.PPL............. CIII.............181 Attica Hydraulic Exchange Corp.PPL.............. 40.............211 Behringer Fluid Systems Inc........................... 31.............174 Behringer Fluid Systems Inc........................... 40.............212 CEJN Industrial Corp....................................... 35.............197 Clippard Instrument Lab Inc...........................CIV.............182 Clippard Instrument Lab Inc............................ 41.............213 Cyber-Tech Inc................................................... 9.............230 Cyber-Tech Inc................................................. 41.............231 Cyber-Tech Inc................................................. 37.............232 Delta ^Q Ltd..................................................... 8.............157 Delta ^Q Ltd................................................... 33.............187 Differential Pressure Plus Inc............................ 7.............155 Differential Pressure Plus Inc.......................... 32.............184 Eaton.................................................................. 3.............153 ExpresSeal....................................................... 27.............171 ExpresSeal....................................................... 41.............214 Flange Lock........................................................ 7.............156 Flange Lock...................................................... 32.............183 Flaretite Inc...................................................... 37.............175 Flaretite Inc...................................................... 38.............207 Hercules Sealing Products.............................. 34.............192 Hercules Sealing Products.............................. 34.............193 Hercules Sealing Products.............................. 34.............194 Hercules Sealing Products.............................. 34.............195 Hercules Sealing Products.............................. 35.............196 Hercules Sealing Products.............................. 35.............198 Hercules Sealing Products.............................. 41.............215 HMI Systems................................................... 20.............164 HMI Systems................................................... 32.............185 Honor Pumps U.S.A........................................ 27.............172 Honor Pumps U.S.A........................................ 36.............203 Hydac International......................................... 23.............167 Hydac International......................................... 41.............216 Kuriyama of America....................................... 41.............217 La-Man Corp.................................................... 25.............170 La-Man Corp.................................................... 42.............218 Lubrizol............................................................ 29.............173 Main Manufacturing Products........................ 32.............186 Main Manufacturing Products........................ 42.............219 Marzocchi Pumps............................................ 42.............220 1 Max Machinery Inc.......................................... 42.............221 Oil-Rite Corp.................................................... 42.............223 Peninsular Cylinder Co. Inc............................. 19.............163 Peninsular Cylinder Co. Inc............................. 33.............204 Poppelmann Plastics USA LLC....................... 21.............166 Poppelmann Plastics USA LLC....................... 43.............224 Power Valve..................................................... 25.............169 Power Valve..................................................... 36.............202 Rosedale Products Inc..................................... 37.............205 Rotor Clip Company........................................ CII.............151 Rotor Clip Company........................................ 43.............225 Safe-T-Bleed Corporation................................ 13.............159 Sunfab North America.................................... 13.............176 Super Swivels.................................................. 43.............226 Thermal Transfer Products.............................. 38.............178 Thermal Transfer Products.............................. 36.............201 TR Engineering Inc.......................................... 20.............165 Ultra Clean....................................................... 14.............161 Western Fluidyne........................................ 10-11.............158 Western Fluidyne............................................. 35.............199 Western Fluidyne............................................. 43.............227 Yates Industries Inc............................................ 1.............152 Yates Industries Inc.......................................... 38.............206 Yates Industries Inc.......................................... 43.............228 Youli................................................................. 51.............179 Youli................................................................. 36.............200 Zinga Industries Inc........................................... 5.............154 Zinga Industries Inc......................................... 43.............229

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1. Do you specify, select, or influence the purchase of components & systems on new or existing machinery? 03  Yes 04  No If yes, in which technologies? (check all that apply) 05  Hydraulic 06  Pneumatic 07  Vacuum 08  Electronic Controls 09  None of these 10  Administration 11  Plant Operations 12  Engineering 13  Technical 14  Mechanical 15  Purchasing 16  Other

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A  1-19

B  20-49

B  Material Handling Equipment C  Mining Machinery D  Packaging Machinery E  Plastic Machinery F  Presses & Foundry G  Railroad Machinery H  Road Construction/Maintenance Equipment I  Simulators & Test Equipment

C  50-99

D  100-249

J  Snow Vehicles, Ski Lifts K  Steel Plants & Rolling Mills L  Truck & Bus Industry M  Textile Machinery N  Woodworking Machines O  Other (specify) P  Fluid Power Industry

E  250-499

5. What is the primary business activity at this location? In the Fluid Power Industry: 56  Manufacturer 57  Distributor 58  Education Outside the Fluid Power Industry: 59  Original Equipment Manufacturer (OEM) 60  End User of Fluid Power Products 6. In which region does your company do business? (check all that apply) 61  East 62  Midwest 63  Southeast 64  Southwest

65  West

66  National

67  International

7. My Company should be advertising in or submit an article to the Fluid Power Journal. Please contact this person: Name: ___________________________________ Title: _________________________________ Phone: ______________________________ 8. I wish to receive a free subscription to Fluid Power Journal:

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______________________________________________________________________________________________________________________ Signature Date 9. I would like more information on the following products: (Please check all that apply) 800  Accumulators 805  Filters 808  Hose & Tubing 801  Accessories 806  Gauges & Sensors 809  Hydraulic Fluids 802  Electronic Controls 807  Heat Exchangers, 810  Motors 803  Couplings & Fittings Heaters, Aftercoolers, 811  Pumps 804  Cylinders Dryers 812  Seals & Packing 10. I plan on purchasing the above products in the next: 68  0-3 months 69  3-6 months 70  6-9 months

71  12+ months

Please send Fluid Power Society Information (please check all that apply) 897  Membership 898  Certification 899  Training/Education

813  Vacuum 814  Valves 815  Software

F  500-999

G  1000+

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3. Which of the following best describes your market focus? A  Aerospace I  Forestry B  Agricultural Machinery J  Furnaces C  Automotive K  Gas & Oilfield Machinery D  Civil Engineering L  Heavy Construction & Equipment E  Cranes M  Military Vehicles F  Drills & Drilling Equipment N  Construction & Utility Equipment G  Flame Cutting/Welding O  Machine Tools Equipment P  Government Related H  Food Machinery A  Marine & Offshore Equipment

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Which edition would you like to receive?  Print  Digital  Both 1. Do you specify, select or influence the purchase of components & systems, on new or existing machinery? 03  Yes 04  No. If yes, which technologies? (check all that apply) 05  Hydraulic 06  Pneumatic 09  None of These 07  Vacuum 08  Electronic Controls 2. What is your primary job title? (check only one) 10  Administration: Chairman, Pres., V.P., Sec., Tres., G.M., Owner, Bus. Mgr., Dir., etc. 11  Plant Operations: VP of Mfg/ Oper/ Prod., Plant Mgr./ Dir. Mgr., Supv./ Supt./ Foreman/ Safety Dir., etc. 12  Engineering: V.P. Eng., Eng., Des. Eng., Dir. of Eng., Staff Spec., Chief Eng., Senior Eng., Maint/Prod. Eng., etc. 13  Technical: Chief Tech., Fluid Power Tech., etc. 14  Mechanical: Chief Master Mech., Master Mech., Fluid Power Mech., etc. 15  Purchasing: VP/Dir. of Purch., Procurement Mgr., Buyer, Purch., etc. 16  Other: (please specify)______________________________________ 3. Number of employees at this location? A  1-19 B  20-49 C  50-99 E  250-499 F  500-999 G  1000+

D  100-249

(View a sample of our paperless digital edition at www.fluidpowerjournal.com) 4. What is the primary business activity at this location? In the Fluid Power Industry Outside the Fluid Power Industry 56  Manufacturer 57  Distributor 58  Education 59  Original Equipment Manufacturer (OEM) 60  End User of Fluid Power Products 61  Other: (please specify)______________________________________ 5. Which of the following best describes your market focus? A  Aerospace A  Marine & Offshore Equipment B  Agricultural Machinery B  Material Handling Equipment C  Automotive C  Mining Machinery D  Civil Engineering D  Packaging Machinery E  Cranes E  Plastic Machinery F  Drills & Drilling Equip. F  Presses & Foundry G  Flame Cutting/Welding Equip. G  Railroad Machinery H  Food Machinery H  Road Construct/Maint. Equip. I  Forestry I  Simulators & Test Equipment J  Furnaces J  Snow Vehicles, Ski Lifts K  Gas & Oilfield Machinery K  Steel Plants & Rolling Mills L  Heavy Construction & Equip. L  Truck & Bus Industry M  Military Vehicles M  Textile Machinery N  Construction & Utility Equip. N  Woodworking Machines O  Machine Tools O  Other (specify)_____________ P  Government Related P  Fluid Power Industry

My company should be advertising in or submit an article to the Fluid Power Journal. Please contact this person: Name:_ ________________________________________Title:___________________________________ Phone:_ _____________________________________________

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