www.FluidPowerJournal.com
SPECIAL ISSUE
TECH DIRECTORY COMPANY LISTINGS ON P.30
2017
ROTARY SENSORS DETECT STEERING POSITION ON ELECTRIC LIFT TRUCKS
Innovative Designs & Publishing • 3245 Freemansburg Avenue • Palmer, PA 18045-7118
Electro-Hydraulic
MOTION CONTROLLER Nonprofit Organization US Postage PAID Bolingbrook, IL Permit #323
VESTusa.com VESTusa.com CIRCLE 300
Yates Industries has long had a reputation for excellence in the manufacturing of tie rod cylinders. They uphold that reputation when it comes to their state-ofthe-art cylinder configurator. Cylinder configuration isn’t just for engineers any more. That’s why Yates refers to it as the “people’s configurator.” And it’s more than just templates and plugging in dimensions. There’s even a new feature that allows for attaching accessories to the drawing. In the end, you get the specific tie rod cylinder you need. And it all starts with submitting your specifications with just six simple clicks. Just what you’d expect from Yates Industries; a third generation manufacturer of high performance cylinders with quick turn around times, quality support and the convenience of three locations.
Go to yatesind.com to try out our cylinder configurator today.
Yates Industries, Inc.
Yates Cylinders Alabama
Yates Cylinders Georgia
23050 Industrial Dr. E. St. Clair Shores, MI 48080 Phone: 586.778.7680 Fax: 586.778.6565 sales@yatesind.com
55 Refreshment Place Decatur, AL 35601 Phone: 256.351.8081 Fax: 256.351.8571 decatur@yatesind.com
7750 The Bluffs Austell, GA 30168 Phone: 678.355.2240 Fax: 678.355.2241 salesga@yatesind.com CIRCLE 274
www.yatesind.com/harsh
In This Issue
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ISO 4406 Method for Coding the Level of Contamination by Solid Particles Given the importance of contaminant control for hydraulic and diesel engine applications, the value of ISO 4406 in communicating fluid and system cleanliness in a clear, concise manner cannot be overstated. Energy Savings with “E-motion” A hydraulic pump directly coupled with a servomotor is an energy-efficient solution that delivers dynamic performance with high energy savings. The press manufacturer Lasco uses this servo-electric pump drive for solid and sheet metal-forming presses. ICUEE 2017 — October 3-5, Louisville, Kentucky The International Construction & Utility Equipment Exposition (ICUEE) is a premier event for utility professionals and construction contractors to gain comprehensive insight into the latest technologies, innovations, and trends affecting their industry.
Rotary Sensors Detect Steering Position on Electric Lift Trucks NRH272 rotary position sensors from the Curtiss-Wright’s Industrial Division’s brand family of Penny & Giles have been specified for use on a range of British-designed and manufactured electric forklift trucks from Nexen Lift Trucks.
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» WEH® QUICK CONNECTORS CIRCLE 275
Pressure-tight connections in SECONDS
» Just PUSH to connect -
No hand tightening, no tapes, no thread sealants » Direct connection to threads, beads, tubes etc. » Pressure range of up to 14,500 psi WEH Technologies Inc. Katy, TX Call us: 832-331-0021 sales@weh.us
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How to Close the Skills Gap at Hydraulic Fluid Facilities BY SHAWN FITZGERALD
It’s no secret U.S. manufacturers are struggling to find the right talent for their open jobs. We all know how important it is to fill the positions left vacant by retiring baby boomers, but it’s alarming when you see that one-third of parents1 would dissuade a child from pursuing a manufacturing job and that enrollment in manufacturing apprenticeships dropped by 40%.2 Those factors add up quickly; Deloitte predicts 2 million manufacturing jobs will go unfilled, and the skills gap will triple by 2025. While the younger generations are familiar with big-name brands such as GE and Tesla, it’s companies further down the supply chain that need to step up their game. Take hydraulic fluid companies as an example. They’re very important to those companies in aerospace and automotive we mentioned above, but they don’t have multi-million-dollar advertising campaign budgets at their disposal. There’s still important work to be done without the massive price tag—and we at THOMASNET.com are here to help. Here are three ways you can help close the skills gap and set up your company (and industry) for long-term success:
OFFER APPRENTICESHIPS AT YOUR COMPANY STEM education helps bring awareness, but it’s up to us to take advantage of the opportunity by mentoring and guiding younger employees to build a career path in manufacturing. The best way to showcase how great it can be to work in manufacturing is by seeing it firsthand through apprenticeships. This is a great opportunity to get those workers straight out of high school and in college the training they need from veteran employees, which will help them learn firsthand from experienced workers and pick up the tricks of the trade. (We recommend you check out The Manufacturing Institute’s detailed guide on how to get started on building an apprenticeship program at www.themanufacturinginstitute.org.)
SET UP ON-THE-JOB TRAINING Similar to apprenticeships, on-the-job training gives people that are new to manufacturing an opportunity to go inside facilities and learn more about the business while getting paid. It’s an “earn-as-you-learn” program that’s planned, organized, and conducted by the business.
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XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X HONORARY X X X X X X X X X XDIRECTORS XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X John X X X X XGroot XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X Robert X X X X X XSheaf, X X X X XCFPAI/AJPP XXXXXXXXX X X X X XCFPS, X X X XCFPECS, X X X X X X XCFPMT, XXXXXX X X X X X, X X X X X X X X X X X X X X X X X X X X X , CFPE, CFPMIP XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X CFPMMH, X X X X X X X XCFPMIH, XXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX CFPMM XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 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Made Right! Made Here!
CRS Service brand Cartridge Kits CRS Service proudly manufactures and stocks replacement Cartridge Kits and other components for hydraulic vane pumps and motors
The federal Workforce Innovation and Opportunity Act (WIOA) funds many on-thejob training programs and could be a good fit for your business. In exchange for hiring and training screened applicants, the WIOA reimburses up to 50% of a trainee’s gross wages throughout the training period. (Visit www. doleta.gov/wioa.) Do your research and see if your business would benefit from the WIOA. (Doesn’t hurt that you’ll be reimbursed for your contribution to closing the skills gap!)
GET INVOLVED IN LOCAL ORGANIZATIONS — ESPECIALLY IN MANUFACTURING Networking is a good practice on its own, but it’s even better for our task at hand. If there are local organizations in your community, join them and promote your business and industry. If there are any focused specifically on manufacturing, work with the other members to spread the word about the industry. Even if there aren’t formal meetings, search for initiatives and events to reach potential hires. You’ll be able to speak to manufacturing’s growth and the opportunities better than anyone.
Machined, assembled and tested in the USA using domestically sourced materials Proudly Serving the Hydraulic Industry Since 1968!
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FINAL THOUGHTS Making the effort to involve yourself in the larger manufacturing community and creating opportunities in your facilities for millennial workers are more important now than ever.
Shawn Fitzgerald is vice president of marketing at Thomas. He is responsible for leading all marketing efforts for the Thomas family of companies, X X X Xincluding X X X X X X X X X XTHOMASNET.com, XXXXXXXXXXXXXXXXXXXXXX XXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX Thomas Marketing, XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX Thomas X X X Xand XXXXX X X X X X X X X XEnterprise. XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
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“2017 U.S. Perception of the Manufacturing Industry,” www2.deloitte.com “Workforce Shortage Skills Gap, Part 1” www. fieldaware.com.
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ISO STANDARDS AWARENESS FOR FLUID POWER PROFESSIONALS
concentration of particles larger than 4, 6, and 14 µm(c). For hydraulic, engine, and aerospace applications involving petroleum-based fluids, particle size is reported in µm(c) to indicate that the particle counter was calibrated according to NIST-traceable ISO 11171. The values of the integers are obtained by relating the actual particle count data to values given in the standard (refer to Table 1 from ISO 4406). An increase of one ISO code unit corresponds to a doubling in particle concentration. Consider, for example, an oil sample taken from a system that contains 2364 particles per mL larger than 4 µm(c), 876 particles per mL larger than 6 µm(c), 166 particles per mL larger than 10 µm(c), 59 particles per mL greater than 14 µm(c), and 14 particles per mL greater than 21 µm(c). These results are graphically represented in Fig. 1. To most, this is information overload. On the other hand, this same sample corresponds to an ISO code of 18/17/13. This tells us how clean the oil is and that there are twice as many particles larger than 4 µm(c) as at 6 µm(c) particles, and 16 times as many larger than 6 µm(c) than at 14 µm(c) particles. This can be quickly compared to system cleanliness specifications to determine what, if any, service is required.
ISO 4406 METHOD FOR CODING THE LEVEL OF CONTAMINATION BY SOLID PARTICLES BY BARRY VERDEGAN, PH.D., RESEARCH FELLOW, CUMMINS FILTRATIONS, INC. AND CHAIR, ISO TC 131/SC 6
Typical Particle Count Data 10000
Particles/mL > Indicated Size
I
t has been estimated, in commonly available literature1, that between 75 and 90 percent of hydraulic system failures may be attributed to contamination issues. Automatic particle counting provides a cost-effective way to monitor fluid cleanliness levels and ensure reliable equipment operation. Particle count data is expressed in terms of the number concentration of particles larger than a certain size per unit volume of fluid. Unfortunately, interpretation of the raw particle count data is not always straightforward. Analysts must consider concentration data for at least three different particle sizes. As shown in Fig. 1, the magnitudes of the concentration data for these sizes typically ranges over 2 to 3 orders of magnitude, while the slope of concentration versus size data provides important context for the interpretation. Fortunately, ISO 4406 provides a simplified method of communicating this complex information in a way that facilitates both interpretation and understanding of particle count data. ISO 4406 provides a standardized method of reporting particle count data. Commonly known as the ISO Code, ISO 4406 reports data in the form of X/Y/Z, where X, Y, and Z are integers whose values correspond to the number
ISO Code = 18 ISO Code = 17
1000
100
10
ISO Code = 13
0
5
10
15
20
25
Particle Size, µm(c)
Fig. 1: Plot of typical data showing the ISO codes and slope of the curve
1 www.machinerylubrication.com/Read/957/hydraulic-fluids-contamination • www.servokinetics.com/over-90-percent-of-all-hydraulic-failures-are-caused-by-this/ www.machinedesign.com/hydraulics/contamination-hydraulic-system-enemy-no-1 • www.eaton.com/ecm/groups/public/@pub/@eaton/@hyd/documents/content/ct_233707.pdf
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Table 1: Allocation of scale number
ISO 4406 is widely used in hydraulic and diesel fuel applications. It is used to report cleanliness levels and verify pass/fail criteria for new hydraulic oil and diesel fuel shipments. ISO code data from equipment rolling off assembly lines can be used as a quality tool to ensure system cleanliness and reduce warranty costs. It is also used as a tool to track historical fluid cleanliness levels in operating equipment. This enables operators to monitor equipment condition, troubleshoot problems, optimize service intervals, and reduce unscheduled downtime. Given the importance of contaminant control for hydraulic and diesel engine applications, the value of ISO 4406 in communicating fluid and system cleanliness in a clear, concise manner cannot be overstated.
FOR MORE INFORMATION: Contact Denise Rockhill at drockhill@nfpa.com. Learn more about NFPA and ISO standards at www.nfpa.com/standards.
Number of particles per millilitre Scale number More than Up to and including 2,500,000 >28 1,300,000 2,500,000 28 640,000 1,300,000 27 320,000 640,000 26 160,000 320,000 25 80,000 160,000 24 40,000 80,000 23 20,000 40,000 22 10,000 20,000 21 5,000 10,000 20 2,500 5,000 19 1,300 2,500 18 640 1,300 17 320 640 16 160 320 15 80 160 14 40 80 13 20 40 12 10 20 11 5 10 10 2.5 5 9 Note: Reproducibility below scale number 8 is affected by the actual number of particles counted in the fluid sample. Raw counts should be more than 20 particles. If this is not possible, refer to 3.4.7.
©ISO. This material is excerpted from ISO 4406:2017 with permission of the American National Standards Institute (ANSI) on behalf of ISO. All rights reserved.
SHOCKING NEWS! ONLY AMETEK’S 958A LDT RESISTS 1,000 G’S.
Today’s extreme operating environments can shake the life out of ordinary hydraulic cylinder position sensors. Our 958A LDTs are different: • Highest shock & vibration ratings in the industry (lab tested to 1,000g shock and 30g random vibration) • Programmable zero & span • Diagnostics built into every unit • 48mm package with stroke lengths to 100" • Multiple connector options to suit your needs • Operating temperatures from –40°C to 105°C • Competitively priced
© 2017 by AMETEK Inc. All rights reserved.
ametekfactoryautomation.com
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ECONOMIC
Trade-Weighted U.S. Dollar Index Against Major Currencies, 2014—2017 (Currency Units per U.S. Dollar, 1973=100)
REPORT
Global Manufacturing Update BY CHAD MOUTRAY, PH.D., CBE, CHIEF ECONOMIST, NATIONAL ASSOCIATION OF MANUFACTURERS
August 10, 2017 – The global manufacturing sector has turned a corner, expanding modestly on improving demand and buoyed by stronger economic growth in key export markets and by a weaker U.S. dollar. On that latter point, the U.S. dollar has depreciated 7.6% year-todate in 2017 against major currencies, but it remained nearly 17% higher than it was three years ago. For manufacturers, growth in the dollar’s value over the past three years presents a real challenge as firms seek to increase exports. Yet, that drag was lessened recently, especially with sizable depreciation in the dollar so far this year. Using non-seasonally adjusted data, U.S.-manufactured goods exports have risen
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3.9% year-to-date in June relative to the same time period last year—a welcome development after weaker data the past two years. For its part, the International Monetary Fund predicts 3.5% and 3.6% economic growth globally in 2017 and 2018, respectively, up from 3.2% growth in 2016.
Europe continued to dominate the list of the top export markets with strong manufacturing growth. Among the top 15 markets for U.S.-manufactured goods exports, those countries with the highest purchasing managers’ index (PMI) readings in the sector in
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July included the Netherlands, Germany, the United Arab Emirates, Canada, the United Kingdom, and France. Manufacturing activity in the Netherlands once again notched its best reading since April 2011, with Austria and Germany easing in July but at paces not far from their six-year highs. Nonetheless, July showed some slippage in the data among the top-15 markets, especially considering none in that group contracted in June. South Korea returned to negative terrain in July, contracting for the 11th time in the past 12 months on sharp reductions in output and exports. At the same time, Brazil fell back to neutral territory, ending three straight monthly expansions but with still growing—but slower—demand and production. Real GDP in the Eurozone increased 0.6% in the second quarter. That translated into 2.1% growth year-over-year, its quickest pace since the first quarter of 2011. (New industrial production data for June will be released on August 14.) In May, industrial production jumped 1.3%, the fastest monthly rate since November and led by strength in energy and consumer goods. On a year-over-year basis, industrial production has risen 4.0%, a pace not seen since August 2011. Retail sales rose 0.5% in June, a three-month high. Over the past 12 months, retail spending has risen 3.1%, continuing an accelerating trend. Meanwhile, the unemployment rate in June dropped to 9.1%, its lowest level since February 2009. We have also seen stronger growth in the Chinese manufacturing sector. The Caixin China General Manufacturing PMI rose for the second straight month to its fastest pace since March. It was the 11th time in the past 13 months the headline index has expanded, illustrating continued progress in the economic outlook after weaknesses in 2015 and early 2016. Overall, the Chinese economy grew 6.9% year-over-year in the second quarter, the same pace as in the first quarter. This reflects an acceleration after struggles over much of the past year or so, with 6.7% growth in 2016. Among those lines, industrial production rose from 6.5% year-over-year in May to 7.6% in June, matching the rate in March and definite progress from the 6.2% average in 2016. There was a similar trend for retail sales, but fixed-asset investment has cooled since the spring. (New data for each of these measures for July will be released on August 14.) Closer to home, the IHS Markit Canada Manufacturing PMI increased from 54.7 in June to 55.5 in July, its best reading since April’s sixyear high. The pace of new orders matched the index in March, with both at levels last seen in October 2014. That would seem to indicate that the Canadian manufacturing sector has begun to recover from challenges across the past two years. Real GDP in Canada grew 0.9% in the first quarter, picking up from the 0.7% gain in the fourth quarter. That translated into 3.7% growth at the annual rate in the first quarter, with both consumer and business spending boosting the Canadian economy. In addition, manufacturing WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM
sales and retail spending saw healthy gains in May and in year-over-year data. Meanwhile, the unemployment rate declined 0.3% in July, its lowest level since October 2008, and manufacturers added 13,700 workers in July, with year-over-year growth of 53,000 employees. Negotiations to modernize the North American Free Trade Agreement (NAFTA) will launch on August 16 as the NAM leads business efforts to ensure that core property protection provisions and investment enforcement tools are maintained and upgraded. Business groups across the country also join the NAM in oppos-
ing the nomination of Scott Garrett to lead the U.S. Export-Import (Ex-Im) Bank. New legislation imposes sanctions on Russia, Iran, and North Korea, while U.S.-China commercial dialogue does not produce concrete results.
Excerpt reprinted with permission. For the full report, which includes links to the press releases used to compile this information, visit www.nam. org. The National Association of Manufacturers (NAM) represents small and large manufacturers in every industrial sector in all 50 states. For more information, visit www.nam.org.
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TECH DIRECTORY 2017
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Technology Focus
E
NERGY SAVINGS WITH “E-MOTION”
Servo-Electric Pump Drive Optimizes Hydraulic Presses — From a Technical and Energy-Efficiency Perspective
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TECH DIRECTORY 2017
A hydraulic pump directly coupled with a servomotor is an energyefficient solution that delivers highly dynamic performance typically with double-digit energy savings. The press manufacturer Lasco uses this servo-electric pump drive for solid and sheet metal-forming presses. “Our new servo technology provides substantial energy savings for companies operating our presses,” said Harald Barnickel, head of the Electrical Engineering Department at Lasco Umformtechnik GmbH, a machine-tool builder in Coburg, Germany. This well-known manufacturer of systems for solid forming and sheet metal-forming produces screw presses, forging hammers, forging and cross wedge rolls, and even complete plants that are used by the building-materials industry to produce sand-lime products. When Lasco was first founded in 1863, the main focus was on the iron foundry. However, just a few years later, the company began producing water turbines, followed by forging
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machines in 1880. Since then, the concentration has been on producing machines for forming technology worldwide. “As a solution provider, we develop customized systems for optimized workpiece transport within the press, as well as for feeding and removing workpieces,” Barnickel said. The company has a strong focus on continuous improvement in its processes and technology. The servo technology mentioned above is exactly this kind of technological milestone, as demonstrated through Lasco’s implementation in a recently delivered deep-drawing press with a press force of 800 tons for up to 40 strokes per minute.
A FAST CONTROLLER AT THE CORE
At the core of this type of solution is a Simotics 1PH8 servomotor from Siemens, which directly drives the hydraulic pump. This drive is controlled by the Sinamics S120 drive platform. A Simotion D445 motion control system handles the complete path, velocity, and position control of the axes (the Simotion controller and Sinamics drive are both from the same manufacturer). With a response time of 250 µs, up to 256 axes can be rapidly synchronized, and precise axis motion and curve profiles are executed. This applies to the closed-loop control performance, as well as to its energy efficiency and the application as a whole. The challenge on the deep-drawing press was to control the press force and press speed, based on a motion profile that could be set individually. The hydraulic force, and thus the press force, can be adjusted at the servomotor by means of the torque. The plunger speed is controlled by the motor speed and thus by the volumetric flow rate of the pump. For the project described, axial reciprocating pumps with a fixed displacement per revolution were used.
SCALABILITY OF THE PUMP SYSTEMS IS A SIGNIFICANT ADVANTAGE
Four such pump systems connected simultaneously for a maximum pressure of 250 bar supply the pressure line for the press stroke of the plunger; three additional pump systems are responsible for the return stroke of the press plunger. “The possibility of scaling—in other words, adapting this kind of standard servo solution to the actual requirements—is another advantage of this new technology that certainly cannot be underestimated,” said Barnickel. The hydraulic oil tank of the deep-drawing press holds about 2377 gallons (9,000 liters). Because of the high flow rate of 16,000 l/min, filling valves are used for the fast, downward motion of the plunger. The servo pumps provide the required flow rate for the actual pressing operation, with a speed of up to 100 mm/s. In the past, high-precision control valves with zero overlap were necessary to obtain the precise
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traversing profiles. Today, this function is handled by the motion control system, in conjunction with the servo pumps. Thanks to this new technology, the valve systems in the press can be reduced by up to 40%. The remaining valve technology is mainly needed to comply with machine safety specifications.
ENERGY MILESTONE
As a result of the new technology, the expensive and traditional valve systems were eliminated, and energy efficiency has been significantly improved. “In the past, the large cooling systems for the hydraulic oil had to be installed before the first test run at Lasco,” Barnickel said. “But now, with servo technology, significantly smaller units can be used, and they are not required until the press is actually operational at the customer’s facility.”
“The innovative servo technology that we have developed for hydraulic presses was previously not available on the market.” -HARALD BARNICKEL
One reason for this is that the oil is no longer forced through the narrow gaps at the control edges of the control valves, which means that these types of technology-related losses no longer occur in the first place. The press manufacturer is seeing efficiency improvements well into the double-digit range depending on the application, significantly reducing users’ electricity costs, compared to older machines. When comparing the new technology with very basic hydraulic presses using conventional technology, the amount of energy saved is certainly less than with presses equipped with complex control systems. The energy-saving effect is especially apparent during the drawing operation, during which the drawing pressure
is provided by a pump equipped with a servomotor, with the motor of the die cushion pump thereby operating as a generator. Another advantage of the electrical system used here is that energy can actually be recovered when the hydraulic fluid decompresses. This happens when the system is decompressed after the pressing operation and the main cylinder pressure must be reduced from 250 bar down to approximately 10 bar before the filling valve to the tank can be released. This operation takes approximately 100 ms. In the case of a compressibility of the hydraulic oil used of approximately 2.5% by volume, with a cylinder volume of approximately 800 liters of oil, the “spring energy” in the oil flows through the axial reciprocating pump and drives the servomotor. This effect is amplified when the press mechanical system is relieved. In this so-called generator or regenerative operation, the corresponding electrical energy is fed into the DC link of the S120 drive during each cycle. “However, in addition to the energy recovered, the other advantage is that there are no additional power losses in the form of heat, as would be the case with conventional concepts,” Barnickel said.
STRAIGHTFORWARD OPTIMIZATION — AND EVERYTHING IMMEDIATELY DOCUMENTED
Although the Siemens Simotion controller has been specifically optimized to address motion-control applications, Simotion can also control the complete system. However, Lasco’s philosophy is to separate the various press tasks and therefore a separate PLC is used for the system control. As a fail-safe control, this also addresses the safety technology requirements. Simotion can be programmed in various ways, for instance, with high-level-language, graphic programming, or Motion Control Chart (MCC), as well as a classic logic control. The trace function with eight-channel plotter supports commissioning engineers and ensures detailed documentation of the press operation. Control parameters are saved in the drive, guaranteeing seamless documentation of the drive system.
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SAFETY TECHNOLOGY SIMPLY INTEGRATED
In addition, the fail-safe Simatic S7-319 F 3PN/ DP PLC from Siemens, used here as the press system control, allows all safety technology to be implemented without any major additional expense. The fail-safe signals are read via distributed Simatic ET200S I/O stations from the same manufacturer and transferred to the control via Profisafe. This represents a simple yet complete solution for Barnickel, who said, “As a consequence, we obtain a clear machine structure.”
For instance, there are generally two monitored valves that monitor the reduced traversing speed of the plunger when setting up. The new solution is far more precise, where the fail-safe S120 drive also monitors the reduced speed (Safely Limited Speed: SLS) as well as a safe stop (Safe Stop 1: SS1).
SIMPLE PARAMETERIZATION THROUGH A SEAMLESS, INTEGRATED SYSTEM
The press experts at Lasco also view the integrated, seamless nature of the Siemens systems as an additional benefit. For example, the drive
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automatically identifies the servomotor and reads its parameters. Another interesting feature of this servo solution is that the 1PH8 motors are available either as synchronous or asynchronous motors. The application itself, or more specifically, the dynamic performance required, is the decisive element in selecting the appropriate motor type, according to Barnickel. Both versions have the same mechanical mounting dimensions, the same wiring, and the same encoder connection. Here, too, this technology has some significant advantages. For instance, instead of a typical 17-core cable, a single cable with RJ45 connector is sufficient. And finally, this new drive concept for hydraulic presses, based on a servo-electric pump control, results in a significant overall improvement: “In addition to the energy savings, its extremely precise controllability is far superior to that of a classic valve control,” said Barnickel. As he further noted, any defined motion profiles can be precisely implemented using this concept. The motion control system has also proven itself to be extremely valuable in certain steps of the pressing process. For instance, if the plunger moves to upper dead center, then the closed-loop position control in Simotion ensures that any leakages are compensated. “A far higher precision is achieved when using servo technology than when using pure valve technology,” Barnickel said.
SERVO TECHNOLOGY ENSURES DYNAMIC PERFORMANCE OF THE PRESS
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The development of new servo technology for large hydraulic presses, based on the Simotion motion control system from Siemens, has already awakened significant interest among customers of Lasco Umformtechnik GmbH. However, it is not only when building new machines that this dynamic company of 400 employees benefits from lower costs and improved quality; the drive concept described is also suitable for modernization and retrofit projects. With the standard concept, comprising the Simotics 1PH8 servomotor, the Sinamics S120 drive platform and the motion control unit, Lasco Umformtechnik GmbH has clearly demonstrated that, when hydraulic presses are equipped with servo-electric pump drives instead of pure valve technology, the dynamic performance, precision, and especially energy consumption on the press are improved. This results in tangible press improvements that are decisive in the marketplace. For Barnickel, it’s clear: “Anyone who addresses the challenges of press technology with E-motion (energy in motion) is creating innovation.” For more information:
SIEMENS INDUSTRY, INC.
Drive Technologies — Motion Control Business www.usa.siemens.com/motioncontrol SiemensMTBUMarCom.industry@siemens.com CIRCLE 283
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TECH DIRECTORY 2017
8/4/2017 11:28:40 AM WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG
OCTOBER 3-5, 2017 The International Construction & Utility Equipment Exposition (ICUEE), also known as The Demo Expo, is a premier event for utility professionals and construction contractors to gain comprehensive insight into the latest technologies, innovations, and trends affecting their industry. Strong exhibitor support has pushed the Expo to record size, with 28 acres of the latest utility and construction equipment, products, and technologies for attendees to explore, from more than 900 exhibitors (more than 20% new to the show). The event focuses on the business and professional needs of utilities and utility contractors in the electric, telecommunications/cable, natural gas, water, and wastewater sectors. ICUEE 2017 will feature specialized exhibit pavilions for fleet management, safety, and green utilities, as well as China and Korean exhibit pavilions, and the Lift Safety Zone from the National Commission for the Certification of Crane Operators (NCCCO). A two-mile Test Drive Zone highlights on-road equipment and technologies, and the indoor Demo Stage features interactive product demonstrations to complement extensive in-booth product demos. Attendees can operate equipment in job-like conditions and discuss product capabilities with company technical experts to compare and choose what best meets their project needs. Targeted industry education and
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LOUISVILLE,
KENTUCKY
quality networking events will round out the show experience. “ICUEE comes around only once every two years, and record exhibit space translates to more product innovations on the show floor, so don’t miss out,” said show director, Tricia Mallett. “We’ve got plenty of transportation to get attendees around all the lots, a streamlined layout, and plenty of rest areas!”
EDUCATION – LEARN FROM THE PROS! More than 75 expert-led sessions will help utility and construction industry professionals from novice to veteran enhance their safety knowledge, increase efficiencies, and reduce downtime on the job. Attendees at ICUEE 2017 will be able to see industry best practices illustrated firsthand with equipment on the show floor during new “field classroom” education sessions. These walk-around sessions will use the show floor instead of PowerPoint presentations to provide an overview on topics geared for those new to the industry. Ten 90-minute sessions will focus on aerial devices, fleet management, high-voltage transmission technology, horizontal directional drilling, and vacuum excavation. Also new for 2017 is a “Discover ICUEE” behind-the-scenes walking tour (October 3 from 7:30-8:30 a.m.) just prior to show opening. Attendees
TECH DIRECTORY 2017
13
will receive a comprehensive show overview to help them maximize their time onsite and make the most of their experience. The indoor Demo Stage, presented by Benjamin Media Inc., expands the show’s popular outdoor equipment demonstration component. More than 20 fast-paced 20-minute exhibitor presentations will feature product innovations and best practices in action. No registration is required; just stop at the stage show floor (near entrance to South Wing B) during show hours from October 3-5. The iP Utility Safety Conference will gather utility safety and/or operations professionals from across the country starting Monday, October 2, for three days of education and networking. Fleet managers, fleet maintenance teams,
fleet operators, and aspiring fleet leaders will also gather starting Monday, October 2 for the Utility Fleet Conference—three days of insights on maximizing fleet efficiencies. The ICUEE will also include industry certifications. The Certified Utility Safety Professional (CUSP) certification program offers safety credentials to utilities, related contractors, and communication providers. The National Commission for the Certification of Crane Operators (NCCCO) will offer written and recertification exam administrations for those seeking to become CCO-certified or renew their certifications in most CCO programs (and check out the hands-on demonstrations of the practical exams at the NCCCO Lift Safety Zone returning to ICUEE).
“Education ramps up the value of ICUEE for attendees; they have convenient access to a variety of quality, industry-focused sessions to gain knowledge that improves their job performance and helps their companies succeed,” said Rick Rodier, ICUEE 2017 chair and vice president and general manager of the Sitework Systems Division of The Toro Company.
ICUEE is owned and produced by the Association of Equipment Manufacturers (AEM). For more information, visit www.icuee.com.
Visit Us at booth S-82440
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TECH DIRECTORY 2017
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VISIT THE FOLLOWING FLUID POWER-RELATED EXHIBITORS AT ICUEE 2017
SUPERIOR
For a complete list of all exhibiting manufacturers and their booths, visit www.icuee.com. Advertisers in the 2017 Tech Directory/ICUEE Show issue are in bold. Altec Industries..... L165, L365, L366, K129, L306 American Pneumatic Tools.............................1934 Anderson Hydra Platforms Inc.......................4466 Argo..................................................................N3007 B&R Industrial Automation..............................4965 Bailey International........................................... 2725 Bezares USA Ltd. ............................................2563 Bondioli & Pavesi..............................................5106 Bucher Hydraulics............................................2012 Burndy (A Hubbell Brand)..............................3440 Caterpillar...........................................................K135 CEJN North America........................................3008 Comer Industries...............................................5404 Coxreels..............................................................4017 Cross Fluid Power............................................4628 Columbus McKinnon Corp. ...........................1817 Cummins Inc......................................................4940 Dalton Bearings & Hydraulics........................4353 Danfoss Power Solutions................................1440 Delta Pumps and Systems, Inc......................4966 DewEze Manufacturing....................................5317 Dinamic Oil North America.............................4758 Ditch Witch............................................ K155, K270 Dixon Quick Coupling......................................5520 Dynamic Fluid Components/PVS Sensors, Inc... ..............................................................................2907 EZ Trac.............................................................N1048 Fabco Power......................................................1820 FORCE America Inc........................................3251 GALTECH Canada...........................................4558 General Pump....................................................3028 General Truck Parts and Equipment.............4751 Greenlee.............................................................2112 GS Global Resources.....................................2134 Harrison Hydra-Gen, LLC...............................4927 HAWE Hydraulik ....................................... 2506 Hannay Reels Inc..............................................2810 HBC-radiomatric Inc........................................2034 Hengli America Co. Inc.............................1925 Hyundai Construction Equipment Americas Inc. ..............................................................................K345 Hercules Sealing Products.............................4835 HIPPO Multipower........................................N1011 Hirschmann Automation and Control...........2343 Holmbury Inc......................................................2833
HYDAC Technology Corp........................ 2434 Hydratek Inc....................................................N1021 Hydraulic Repair Specialists, LLC.................2464 Hydrocontrol Business Unit – Walvoil Fluid Power Corp........................................................4558 Hydrolico US......................................................4759 International Fluid Power Society........ 2802 JCB Inc................................................................K175 John Deere Construction & Forestry Division.....K245 John Deere Power Systems .......................... L176 Kubota Engine America Corp........................4506 Magnetek ...........................................................1817 Miller Electric Manufacturing Co...................2706 Milwaukee Tool..................................................2526 MP Filtri USA Inc.............................................. 1726 MSP Seals, Inc..................................................4565 MTE Hydraulics, Inc.........................................3228 Muncie Power Products..................................4552 NBB Controls Inc.............................................2808 North American Hydraulics (NAHI, LLC).....2519 OEM Controls Inc. & OEM Data Delivery............................... 2240 OilQuick USA ................................................N2203 Parker Hannifin Corp........................................3260 Permco Inc.........................................................4834 PQ Controls.......................................................2959 Ramsey Winch...................................................4934 Reed Manufacturing Co. Inc..........................2317 Rhino Tool Company, Inc.............................N2209 Robert Hydraulique Inc....................................1844 RR USA Inc........................................................5240 Siemens .............................................................2405 Stanley Infrastructure.......................................2552 Stucchi Inc..........................................................3255 Terex Inc.............................................................. L316 Texas Hydraulics, Inc. ...................................N2004 The Hose Company.......................................... 1744 Thomas Magnete USA LLC............................1921 Vacuworx.............................................................K185 Vanair Manufacturing Inc................................. L417 VIS Hydraulics...................................................2758 Walvoil Fluid Power Corp...............................4558 West Craft Manufacturing...............................3844 WIKA Instrument LP........................................4463 Young Powertech..............................................1826
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TECH DIRECTORY 2017
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CIRCLE 285
ICUEE 2017 SESSIONS Visit www.icuee.com for complete descriptions.
MONDAY, OCTOBER 2 Breakfast Keynote: Old School vs. New School: Managing Across Generations #UFC101 7:30 AM - 9:00 AM | C201 How can you more effectively manage employees across multiple generations to create a positive, highly productive work environment? Safety Improvement Audits: What, Why, When and How #iP102 9:00 AM - 10:00 AM | C202 This session will demonstrate how to use audits as an improvement tool rather than a way to monitor compliance. Contractor Risks: Is Your Safety Oversight Adequate? #iP104 9:00 AM - 10:00 AM | C204 Learn why utilities are being held responsible for subcontractor safety performance and what you can do to safeguard your organization. How You Can Avoid the “Human Error” Trap: A New Perspective That Reduces Dangerous and Costly Mistakes #iP101 9:00 AM - 10:00 AM | C201 Normalization of Deviance, Situational Awareness, and Expanded Tailboard Imaging #iP103 9:00 AM - 10:00 AM | C203 This session will demonstrate how normalization of deviance and situational awareness affect the way employees recognize and mitigate problems they encounter in everyday work. Safety Best Practices for Utility Fleet Professionals #UFC102 9:15 AM - 10:45 AM | C201 People Perspective: What Changes When You Put a Face on Safety? #iP107 11:00 AM - 12:00 PM | C203 Hear from an electrical accident survivor, and learn how personal stories can help motivate your organization to cultivate positive attitudes toward safe work practices and a culture of safety.
Frontline: Safety Leadership Fundamentals #iP105 11:00 AM - 12:00 PM | C205 This course explains what it means to be a safety leader and helps improve your leadership skills. Panel Discussion Lunch: The Future of Telematics and Connected Fleets #UFC103 11:00 AM - 12:30 PM | C201 What does the future look like for telematics and vehicle connectivity over the next few years. Fleet Electrification: The Opportunities, Challenges, and Best Practices #UFC104 12:45 PM - 2:15 PM | C201 What is the state of fleet electrification today? What are some of the key trends we should expect to see over the next few years? Understanding 120-Volt Circuitry and Equipment: Getting to the Bottom of the Mysteries, Myths, and Mirth #iP109 1:30 PM - 2:30 PM | C205
Personal Protective Grounding Principles for Overhead and Equipment #iP106 11:00 AM - 12:00 PM | C202 There is still a lot of confusion across industry regarding methods and rules for grounding for personal protection.
Mobile Equipment Regulatory Update #iP112 1:30 PM - 2:30 PM | C204 Get the latest regulatory update information about mobile equipment including the walking-working surfaces standards and how these apply to vehicles.
Purpose and Principle-Driven Safety: Everyone Goes Home Unharmed Every Day #iP108 11:00 AM - 12:00 PM | C204
Did OSHA Miss an Opportunity to Require Increased Cover Up? #iP110 1:30 PM - 2:30 PM | C202 Did OSHA miss a chance to amend the MAD requirements in order to ensure that minimum regulations will improve safety in industry?
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TECH DIRECTORY 2017
Safe Driving Programs That Work: A ComEd Safety Success Story #iP111 1:30 PM - 2:30 PM | C203 Is your organization experiencing too many drivingrelated incidents? ComEd will share its safe driving program and how it has inspired its employees to “treat driving with the respect it deserves.” On Your Radar: The Top Trends Impacting Utility Fleet Operations #UFC105 2:30 PM - 4:00 PM | C201 What are the most critical trends you should have your eye on in the next two to five years, and how can you best prepare?
TUESDAY, OCTOBER 3 Best Practices in Utility Fleet Maintenance Management to Reduce Costs, Maximize Uptime #UFC201 8:00 AM - 9:30 AM | C201 An efficient maintenance program is key to driving down operational costs and maximizing the life cycle of your vehicles and equipment. But how do the top fleets do it? Underground Cable Vaults: How You Can Avoid Common Hazards #iP201 8:30 AM - 9:30 AM | C205 Get a better understanding of a broad range of hazards and the recommended mitigation strategies to effectively and safely perform work in underground high-voltage electrical vaults.
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100% Fall Protection: Is It Possible? #iP202 8:30 AM - 9:30 AM | C202 This session covers OSHA’s fall hazards and risks assessment requirements, as well as how to determine the best hazard-mitigating.
Market Update - Distribution and Transmission Forecasts #TTT2 10:10 AM - 10:30 AM | AEM Booth #3340 This session will take a deep-dive analysis of the utility segment.
How to Create Sustainable Safety Performance #iP203 8:30 AM - 9:30 AM | C203 Ted Granger taps into his vast utility leadership experience and Six Sigma knowledge to provide a strategy for sustaining safety success at your organization.
What’s Underground 101 (Field Classroom) #EDWAM2 10:30 AM - 12:00 PM | West Wing Underground utilities (oil and gas, sewer, water, fiber optics and electric) require different equipment and skills for construction. Understand the variances between these utilities.
How to Improve Your Equipotential Temporary Protective Grounding #iP204 8:30 AM - 9:30 AM | C204 Learn a brief history of temporary protective grounding, as well as recent OSHA guidelines that impact working practices and product. The View from Above: Using Drones Panel Discussion #TTT1 9:10 AM - 9:55 AM | AEM Booth #3340 Drones are the best way for utility companies to track progress, inspect utility infrastructure, and conduct site surveys on a future job site. IV2050 - Capitol Hill’s Renewed Utility Infrastructure Focus: What the Industry Should do to Prepare? #TTT7 9:40 AM - 10:00 AM | AEM Booth #3340 As federal lawmakers decide on exactly what should go into an updated U.S. infrastructure plan – including what’s underground – how prepared is the country to leverage this new level of investment?
303E CR Mini Hydraulic Excavator Update, Caterpillar #DEMO1 11:30 AM - 11:50 AM | The Demo Stage Panel Discussion Lunch: Recruiting (and Keeping) Your Top Technicians #UFC203 11:30 AM - 1:00 PM | C201 Fleet managers and industry experts will share their lessons learned and the best practices that could help in your technician recruiting efforts.
NEED A UNIT FAST? CAN’T WAIT FOR THE OEM?
Case Study: How to Effectively Manage a Telematics Deployment #UFC202 9:45 AM - 11:15 AM | C201 There is a lot of hype around telematics, and for good reason. Frontline: Human Performance Fundamentals #iP205 10:00 AM - 11:00 AM | C205 The course establishes the need for safety by design and defense in depth because people will make mistakes. Why Cranes Fail and What You Can Do to Prevent it from Occuring at Your Organization #iP206 10:00 AM - 11:00 AM | C202 Learn why proper certifications and qualifications are vital to crane operation safety. How to Improve Worksite Accountability and Improve Safety #iP207 10:00 AM - 11:00 AM | C203 Research shows 95% of workers struggle to hold their coworkers accountable for worksite and job safety, which leads to avoidable incidents. Ergonomic Tooling: How to Reduce Injuries and Improve Worksite Safety #iP208 10:00 AM - 11:00 AM | C204 Could improperly designed tools be contributing to ergonomic injuries in your workplace?
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www.hydraulex.com CIRCLE 286
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Utility Market: Transmission and Distribution Forecasts #DEMO1 12:00 PM - 12:20 PM | The Demo Stage This session will take a deep-dive analysis of the utility segment. Women Energizing the Utility Industry #TTT4 12:45 PM - 1:35 PM | AEM Booth #3340 Women make up more than half of the general workforce, but according to a 2013 report by Catalyst, women only make up 23% in the utility workforce. Session leaders will discuss the opportunities and challenges of a career in utilities. The Best Kept Secret in the Industry, Yanmar #DEMO1 1:00 PM - 1:20 PM | The Demo Stage From Myth to Reality: How Aldridge Electric Created an Incident and Injury-Free Culture: The Journey Continues #iP212 1:00 PM - 2:00 PM | C204 How would you rate your organization’s safety culture? Aldridge Electric shares details behind its quest to create an ‘Incident and Injury-Free’ culture. How to Implement an Effective T&D Switching and Tagging Process #iP209 1:00 PM - 2:00 PM | C205 Do you know the differences between traditional lockout/tagout and switching and tagging on T&D systems? Injury Prevention: How to Coach Aging Utility Athletes #iP210 1:00 PM - 2:00 PM | C202 Learn the best approach to coaching your aging workforce toward better injury prevention by exploring utility case studies that identify risks. The Technical Skill of Concentration: How Lineworkers Can Improve Their Focus #iP211 1:00 PM - 2:00 PM | C203 Improving your focus requires active, daily routines to develop the mental skill of concentration. Horizontal Directional Drilling (HDD): Fundamentals of the Technology and Applications (Field Classroom) #EDTPM1 1:00 PM - 2:30 PM | West Wing This walking show-floor session explores the fundamentals of installing underground utilities using Horizontal Directional Drilling (HDD) technology. Introduction to Vacuum Excavating (Field Classroom) #EDTPM2 1:00 PM - 2:30 PM | West Wing This session will provide a basic overview of adopting vacuum excavating or hydro excavating in your fleet for use in utility work and construction. Imminent Disruption: What Impact Are Autonomous Systems Bringing to Your Fleet Operations? #UFC204 1:15 PM - 2:45 PM | C201 Learn about the latest developments in self-driving systems, report on the top trends that make a “brave new self-driving world” appear inevitable.
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Tool Ergonomics: Reducing injuries and improving safety through power tools. #DEMO1 1:35 PM - 1:55 PM | The Demo Stage This demonstration will showcase improved ergonomics of Milwaukee Power Utility Tools and highlight the 12T utility crimper. Value Beyond Fleet Management #DEMO1 2:10 PM - 2:30 PM | The Demo Stage This presentation will discuss how HED’s hardware and services can help you deploy the end-to-end solution your organization and customers need. Frontline: Safety Leadership Fundamentals #iP216 2:30 PM - 3:30 PM | C204 This course explains what it means to be a safety leader and helps improve your leadership skills. Underground Personal Protective Grounding Principles #iP214 2:30 PM - 3:30 PM | C202 There is still a lot of confusion across industry regarding methods and rules for grounding for personal protection. Incident Investigation: How Doing it Right Can Prevent Future Incidents #iP215 2:30 PM - 3:30 PM | C203 How to Map a Safer Path for Your Organization Through GIS #iP213 2:30 PM - 3:30 PM | C205 Poor GIS data quality can certainly play a critical role in adverse decisions that lead up to an incident. An Under 40 Success Story - Young Leaders Networking Reception #TTT6 2:30 PM - 4:00 PM | AEM Booth #3340 Ernie Stephens, 35, manages a $60 million fleet for Superior Construction and was named an Under 40 in Construction Equipment award winner in 2017.
Trench Talk Panel Discussion #DEMO1 2:45 PM - 3:30 PM | The Demo Stage Industry experts will address common issues, discuss recent technology advancements, and provide updates on cross bore initiatives. Aerial Devices: Consider This View (Field Classroom) #EDTLPM1 3:00 PM - 4:30 PM | West Wing Become familiar with the critical support features and services necessary to run an efficient and productive fleet. Understanding High Voltage Transmission Technology (Field Classroom) #EDTLPM2 3:00 PM - 4:30 PM | West Wing Geared towards the young attendee or new to industry, this field classroom will walk you through the show floor on high-voltage transmission technology. Fleet Safety Case Study: Using Technology to Alert Users to Overload in Aerial Platforms #UFC205 3:00 PM - 4:30 PM | C201 Learn how Florida Power & Light and Terex Utilities worked together to develop an automatic loadsensing system that supports safe work practices when using aerial platforms.
WEDNESDAY, OCTOBER 4 Communication Strategies and Tactics: How to Expand Your Influence with Senior Management #UFC301 8:00 AM - 9:30 AM | C201 When companies look to make budget cuts, fleet often is a primary target. But fleet managers can counter this impulse by making their department both more visible and more valuable to senior management.
WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG
Frontline: Incident Prevention Fundamentals #iP301 8:30 AM - 9:30 AM | C205 How the Digital Classroom Impacts Your Lineworker Training #iP303 8:30 AM - 9:30 AM | C203 This course examines how digital training can significantly increase your training efficiency and knowledge retention. How to Empower Your Workers to Proactively Address Hazards #iP302 8:30 AM - 9:30 AM | C204 Fleet Services: Managing to Redefine Success #UFC302 9:45 AM - 11:15 AM | C201 Digger Derricks and Service Truck Cranes Common Regulatory Misinterpretations and Misconceptions #DEMO1 10:00 AM - 10:30 AM | The Demo Stage A Sports Medicine Approach to Utility Ergonomics #iP307 10:00 AM - 11:00 AM | C204 This presentation will show you how to use a sports medicine approach for your organization’s “working athletes” in a way that creates injury-preventing ergonomic processes.
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Changes in Arc Flash Standards, NFPA 70E, ASTM F18 and Other Groups Affecting Electrical Work #iP306 10:00 AM - 11:00 AM | C205 This session examines recent arc flash standard changes and the effect these have on companies’ electrical safety programs.
Tool Ergonomics: Reducing injuries and improving safety through power tools. #DEMO1 11:30 AM - 11:50 AM | Demo Stage Learn recommended ways of preparing for tooling tasks to minimize risk for ergonomic injury and identify traits of tools that help you achieve that goal.
Coaching/Correcting Performance Behaviors #iP304 10:00 AM - 11:00 AM | C203 Find out different methods for maintaining the success of your great employees and influencing your poor performing employees to improve.
How Will Drones Impact the Future of Fleet in the Utility Sector? #UFC303 11:30 AM - 1:00 PM | C201 The future looks bright for drones in the utility sector, but how will the emergence of drones impact the future of fleet?
Advanced Horizontal Directional Drilling (HDD): Challenges and Good Practices for a Successful Installation (Field Classroom) #EDWAM1 10:30 AM - 12:00 PM | West Wing
Diversity In The Grid - Lunch Presentation #GRID 12:00 PM - 1:00 PM | C112 Luncheon with Gretchen Bakke, author of The Grid: The Fraying Wires Between Americans And Our Energy Future, who will share her insights on the diverse people and ideas coming together to build the next generation electrical infrastructure.
New Products for New Productivity #DEMO1 10:45 AM - 11:05 AM | The Demo Stage This presentation will discuss JCB’s latest product innovations for the utility market. Live Wearables Show #TTT5 11:15 AM - 11:35 AM | AEM Booth #3340 This session highlights wearables currently on the market and how they can benefit you on the utilities jobsite.
ASV-35 Years of Innovation #DEMO1 1:00 PM - 1:20 PM | The Demo Stage Highlights of 35 years of track loader progression resulting in today’s design for manufacturability. Fleet Management Overview (Field Classroom) #EDWPM2 1:00 PM - 2:30 PM | Lobby B Alcove
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Introduction to Vacuum Excavating (Field Classroom) #EDWPM1 1:00 PM - 2:30 PM | West Wing If you have yet to adopt vacuum excavating or hydro excavating in your fleet and are interested in understanding the applications, equipment, and use cases, this walking classroom will provide a basic overview.
Rural Broadband & Smart Farms – Utilities Role in Feeding the World #TTT12 3:10 PM - 3:30 PM | AEM Booth #3340 Hear how the growing demand for connectivity in rural areas will result in an increase in utility projects in the future.
Book Signing - The Grid #TTT10 1:30 PM - 2:15 PM | AEM Booth #3340 Meet author, Gretchen Bakke, to get your personally autographed copy of The Grid.
Horizontal Directional Drilling-Present and Future Market Segments (telecom, gas, distribution and pipeline) Panel Discussion: American Augers, Ditch Witch, Vermeer #DEMO1 3:30 PM - 4:00 PM | The Demo Stage
HDD Circuit Training Sneak Peek, Vermeer Corporation #DEMO1 1:35 PM - 1:55 PM | The Demo Stage
THURSDAY, OCTOBER 5
Introducing the All-New CASE Mini Excavator Lineup, Case Construction #DEMO1 2:10 PM - 2:30 PM | The Demo Stage DataLogger®: Innovating the Way We Capture and Manage Thermoplastic Pipeline Infrastructure Data, McElroy Manufacturing #DEMO1 2:45 PM - 3:15 PM | The Demo Stage Fleet Management Overview (Field Classroom) #EDWPM3 3:00 PM - 4:30 PM | Lobby B Alcove
Aerial Devices: Consider This View (Field Classroom) #EDTHAM1 9:00 AM - 10:30 AM | West Wing See, touch, and understand aerial device products and their applications of usage through a guided tour around the show grounds. Understanding High Voltage Transmission Technology (Field Classroom) #EDTHAM2 9:00 AM - 10:30 AM | West Wing Geared towards the young attendee or new to industry, this field classroom will walk you through the show floor on high-voltage transmission technology.
How Technology is Reshaping the Construction Industry #TTT15 9:50 AM - 10:10 AM | AEM Booth #3340 Live Wearables Show #TTT5 11:10 AM - 11:30 AM | AEM Booth #3340 This session highlights wearables currently on the market and how they can benefit you on the utilities jobsite. ICUEE Benefit Auction 12:00 PM - 2:00 PM | The Demo Stage Help connect military veterans with industry jobs! 100% of the ICUEE Benefit Auction proceeds will support the Call of Duty™ Endowment, which helps military veterans find high-quality jobs by supporting groups that prepare them for the job market and raising awareness of the value that veterans bring to the workplace. Auction items will include a hunting trip, hotel stays, advertising space, electronics, equipment rental, and tools. Bourbon, Beer and Bites 2:00 PM - 3:30 PM | North Lobby by registration Join your fellow attendees and exhibitors for some southern hospitality as you sample the unique local flavors of Louisville. Enjoy samples from Maker’s Mark, Against the Grain Brewery, Goodwood Brewing, Levy Restaurants, and more! Don’t miss this FREE networking event to close out ICUEE 2017!
A CHALLENGE IN THE ELECTRIFICATION OF YOUR HYDRAULIC SYSTEM? LET US SOLVE IT FOR YOU. Sonceboz is a leader in providing mechatronic solutions for positioning and flow control applications in challenging environments. Enable functional safety, predictive maintenance and decentralized intelligence with our solutions: • electromechanical actuators for valves • electric motors for speed controlled pumps • mechatronic drive solutions up to 5 kW Contact us and we will develop a compact, efficient and reliable solution customized for your challenge. Trust our experience: more than a billion Sonceboz solutions are at work in the world right now.
www.sonceboz.com
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WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG
Too busy to leave your office? No problem. IFPS has you covered!
Online Certification Review Training – Self-Paced Online Certification Review Training is offered for the following certifications through CFC Industrial Training, Inc.’s Learning Management System. This is an excellent tool to prepare for IFPS certification at your own pace from your own computer. (IFPS Members receive a discount). • Hydraulic Specialist • Pneumatic Specialist • Job Performance (for mechanic & technician certifications) • Mobile Hydraulic Mechanic (written test review) • Mobile Hydraulic Mechanic written and Job Performance (as a bundle) Online Web Seminars IFPS holds Free-to-Members web seminars every other month (non-members may purchase.) Attendance earns Professional Development Points (PDP), which can be applied when re-certifying. Members may view a list of archived web seminars by visiting www.ifps.org.
COMING SOON
Interactive Hydraulic Specialist & Pneumatic Specialist Study Manuals! VISIT WWW.IFPS.ORG OR CALL 800-308-6005 FOR INFORMATION.
IFPS ONLINE TRAINING OPPORTUNITIES
Introducing!
Online Hydraulic Safety Awareness Training – Self-Paced IFPS, in collaboration with the International Hydraulics Safety Authority, offers online Hydraulic Safety Awareness Training courses that provide an awareness of hydraulic hazards in the workplace, in-depth reviews of potential exposures to injury from hydraulic systems, and ways to reduce risk and eliminate hazards for workers, equipment, companies, and the environment. Four (4) online hydraulic safety awareness training courses are offered: 1. Exposure Level 3. Hydraulic Safety in Construction 2. High-Risk Maintenance Level 4. Fluid Injection Awareness Online Training – Self-Paced Each course delivers a broad-based understanding of the most important fluid power subject matter concepts. Courses begin with the basics: physics laws, systems basics and design, basic analysis, and basic components. They demonstrate how these systems apply to our industry, including how they work and interact with each other. IFPS Members-$99! Each training course features approximately 12-16 hours of trade-specific e-training filled with simulations, assessments, quizzes, tests, learning labs, and more. Completion of the online training courses does not constitute IFPS certification; however, after completion of the course, you may be better prepared to take the appropriate IFPS certification test. Online courses are listed below: • Industrial Electrical Course * • Mobile Hydraulics Course* • Industrial Hydraulics Course ** • Electrical Theory * • Industrial Mechanical Course * • AC/DC Motors and Drives * • Diesel Engines * • Mobile Electrical Course * • Industrial Pneumatics Course * • PLC Fundamentals + *available in metric, ** available in metric, Spanish, and Spanish (metric), + available in Spanish
9S SERIES INVESTMENT CAST SWIVELS The “9S” Series swivels represent one of the most complete range of sizes and configurations available to the industry. This series has been redesigned to incorporate a one piece barrel arrangement thus eliminating the need for braze joints. These swivels are pressure balanced with operating pressures up to 5,000 psi. All configurations are designed with a 4:1 Safety Factor and include RoHS compliant zinc plating. P.O. Box 6479, Fort Worth, TX 76115 V. 817/923-1965 www.hydraulicsinc.com CIRCLE 290
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XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X(Must X X X X X XObtain XXXXXXX X X X X X X X XCFPPT, X X X X X X X& X XCFPCC) XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX CFPPM, XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X XCertified XXXXXXXXX X X X XPower XXXXXXX XXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXX Fluid Connector &XConductor XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X XFluid X X X X XPower X X X X X X System XXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX Designer XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X(In X X XDevelopment) X X X X X X X X X X X X XMobile XXXXXXX X X X X X X X X XControls XXXXXXXXXXXXXXXXXXXXXXXXXXXXX Electronic XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X(In X X XDevelopment X X X X X X X X X X X)XIndustrial X X X X X X X X Electronic X X X X X X X X X Controls XXXXXXXXXXXXXXXXXXXXXXXXXXXXX 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AVAILABLE IFPS CERTIFICATIONS
Certification Review Training ELECTRONIC CONTROLS SPECIALIST (ECS) CERTIFICATION REVIEW
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Review Dates
Written Test
Contact
Fairfield, OH
October 23-26, 2017
October 26, 2017
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Fairfield, OH
October 22-25, 2018
October 25, 2018
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CONNECTOR & CONDUCTOR (CC) REVIEW W/ JOB PERFORMANCE TEST
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Fairfield, OH
February 12-14, 2018
February 14, 2018
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Fairfield, OH
June 18-20, 2018
June 20, 2018
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November 26-28, 2018
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Contact
Bethlehem, PA
June 12-15, 2018
June 15, 2018
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MOBILE HYDRAULIC MECHANIC (MHM) REVIEW W/JOB PERFORMANCE TEST
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Contact
Fairfield, OH
March 26-29, 2018
March 28 & 29, 2018
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Fairfield, OH
September 10-13, 2018
September 12 & 13, 2018
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Maumee, OH
October 10-12, 2017
October 13, 2017
hydraulicstraining@eaton.com
Milwaukee, WI
October 16-18, 2017
October 19, 2017
khalil@msoe.edu
Maumee, OH
October 31-Nov. 2, 2017
November 3, 2017
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December 1, 2017
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April 12, 2018
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Fairfield, OH
September 4-7, 2018
September 7, 2018
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CFPMEC CFPIEC
JOB PERFORMANCE ONLINE REVIEW
CFC Industrial Training offers online JP Reviews which include stations 1-6 of the IFPS mechanic and technician job performance tests. Members may e-mail askus@ifps.org for a 20% coupon code off the list price or get the code in our Members’ Only area for the entire IFPS Job Performance Review; test not included. Register and purchase through CFC Industrial Training.
22
TECH DIRECTORY 2017
IFPS Newly Certified Professionals JULY 1 – JULY 31, 2017 ELECTRONIC CONTROLS SPECIALIST (ECS)
MOBILE HYDRAULIC MECHANIC (MHM)
Garrett Barbari, NMC - Nebraska Machinery Co. Daniel Fernandes, Sun Hydraulics Corporation HYDRAULIC SPECIALIST (HS)
Rustin Devillier Ronald Olson, Ellicott Dredge Technologies Adam Ward, Mico Wabco Co
Caleb Finney, Sarasota County Fleet Services Michael Gissel, J.H. Fletcher Company Jason Hartigan, Sarasota County Fleet Services Michael Knight, Sarasota County Fleet Services Colter Marshall, J.H. Fletcher Company Christopher Rash, Orlando Utilities Commission John Rich, J.H. Fletcher Company Ronald Robinson, J.H. Fletcher Company Brett Rowe, J.H. Fletcher Company
AUGUST 1 – AUGUST 31, 2017 CONNECTOR AND CONDUCTOR (CC)
Michael Adams, The Boeing Company Wayne Bennett, The Boeing Company Clayton Bryant, The Boeing Company Mark Hefner, The Boeing Company Jason Oswood, The Boeing Company Craig Whitman, The Boeing Company ELECTRONIC CONTROLS SPECIALIST (ECS)
Chad Manley, Walt Disney Company HYDRAULIC SPECIALIST (HS)
Ahmed Abdalla Jason Coolick, Parker Hannifin Corporation Aaron Fox, Altec Industries, Inc. Ramaswamy Subramanian Lebin Thiruthuvam, Alaa for Industry INDUSTRIAL HYDRAULIC MECHANIC (IHM)
William Carter, Hydradyne LLC MOBILE HYDRAULIC MECHANIC (MHM)
Christopher Atkins, City of Bremerton Benny Batson, Empire District Electric Co. Eric Brockman, Duke Energy Corp. Kernwood Brown, III, Ameren Missouri Glenden Burr, Altec Industries, Inc. Randy Caldwell, Duke Energy Corp. Nicholas Campbell, City of Tacoma/Public Utilities Cory Christofferson, Altec Industries, Inc. Ryan Coe, Duke Energy Corp. James Conner, Altec Industries, Inc. Richard Craig, City of Tacoma/Public Utilities Joseph Deters, Altec Industries, Inc. Thomas Duncan, Altec Industries, Inc. Tyler Erzar, Altec Industries, Inc. James Farr, Altec Industries, Inc.
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Christopher Farris, Altec Industries, Inc. Mark Feazel, Florida Power & Light Co. Israel Foster, Ameren Missouri Nelson Fox, Altec Industries, Inc. Lester Gates, Ameren Missouri Albert Gibbs, Idaho Power Company Riley Gossling, Altec Industries, Inc. Nicolas Hansen, Grant County PUD Erik Hernandez, Altec Industries, Inc. Samuel Holt, Altec Industries, Inc. Timothy Hotop, Ameren Missouri Nathanael House, Altec Industries, Inc. Conner Kavanagh, Altec Industries, Inc. Jason Kawalec, Ameren Missouri Kimberly Kehoe, Altec Industries, Inc. Darrell Kendall, Altec Industries, Inc. Jennifer Koeger, Altec Industries, Inc. Tracy Krausse, Grant County PUD Thomas Langley, Ameren Illinois Edwin Lawrence, Duke Energy Corp. William Loomis, Duke Energy Corp. Thomas Lusk, Altec Industries, Inc. Joseph Mahon, Florida Power & Light Co. Fadi Maksad, Altec Industries, Inc. Joseph Marovich, Altec Industries, Inc. Zak McCorkle, Altec Industries, Inc. Mario Pirrello, Altec Industries, Inc. Joseph Przygoda, Ameren Illinois Shane Ritter, Ameren Illinois Mark Robecker, Grays Harbor PUD Curt Rodenmeyer, Donco Electrical Construction John Schmidt III, Florida Power & Light Co. Brian Shold, Altec Industries, Inc. Richard Thrasher, Altec Industries, Inc. Justin Underhill, Empire District Electric Co. Kyle Walker, Avisata Utility Josie Yahner, Altec Industries, Inc. Matthew Yates, Florida Power & Light Co.
TECH DIRECTORY 2017
23
CIRCLE 291
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XXXXXXXXXXXXXXXXXXXXXXXXX AB XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX AB X X X Lynchburg, X X X X X X X X X XVA X X X X X X X X X X X Edmonton, XXXXXXXXXX X X X X X X X X X X X Côte X X X X XSaint-Luc, X X X X X X X X QB XXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Norfolk, X X X X X X XVA X X X X X X X X X X X X X X Fort X X X XMcMurray, X X X X X X X X XAB X X X X X X X X Moose X X X X X X Jaw, X X X XSK XXXXXXXXXXXXXXXXXXXXXXX X X X Roanoke, X X X X X X X X VA X X X X X X X X X X X X X Lethbridge, X X X X X X X X X XAB X X X X X X X X X X X Prince X X X X X XAlbert, X X X X X XSK XXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Virginia X X X X X X XBeach, X X X X X XVA X X X X X X X X Lloydminster, X X X X X X X X X X X AB X X X X X X X X X X Saskatchewan, X X X X X X X X X X X X XSK XXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X X X X X X X X X X Olds, X X X X XAB X X X X X X X X X X X X X X X X Whitehorse, X X X X X X X X X X XYT XXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X WASHINGTON X X X X X X X X X X X X X X X X X X X X X Red X X X XDeer, X X X X XAB XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Bellingham, X X X X X X X X X XWA X X X X X X X X X X X Abbotsford, X X X X X X X X X X BC X X X X X X X X X X X ENGLAND XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Bremerton, X X X X X X X X X XWA X X X X X X X X X X X Burnaby, X X X X X X X XBC X X X X X X X X X X X X X London XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Ellensburg, X X X X X X X X X XWA X X X X X X X X X X X Castlegar, X X X X X X X X XBC XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Olympia, X X X X X X X XWA X X X X X X X X X X X X X Delta, XXXXXX X X X X X X X X X X X X X X X NEW X X X X XZEALAND XXXXXXXXXXXXXXXXXXXXXXXXXXXX BC XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Seattle, X X X X X X XWA X X X X X X X X X X X X X X Kamloops, X X X X X X X X X BC X X X X X X X X X X X X Taradale XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X X X X X X X X X X Nanaimo, X X X X X X X X BC XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
ABOUT WRITTEN CERTIFICATION TESTS
CERTIFICATION TESTING LOCATIONS ALABAMA
Auburn, AL Birmingham, AL Jacksonville, AL Mobile, AL Montgomery, AL Normal, AL Tuscaloosa, AL ALASKA
Anchorage, AK Fairbanks, AK ARIZONA
Flagstaff, AZ Glendale, AZ Mesa, AZ Phoenix, AZ Prescott, AZ Safford, AZ Scottsdale, AZ Sierra Vista, AZ Tempe, AZ Thatcher, AZ Tucson, AZ Yuma, AZ
Davie, FL Daytona Beach, FL Fort Pierce, FL Ft. Myers, FL Gainesville, FL Miami Gardens, FL New Port Richey, FL Orlando, FL Panama City, FL Pembroke Pines, FL Pensacola, FL Plant City, FL Sanford, FL St. Petersburg, FL Tampa, FL Winter Haven, FL GEORGIA
Bentonville, AR Hot Springs, AR Little Rock, AR
Albany, GA Athens, GA Atlanta, GA Carrollton, GA Dahlonega, GA Dublin, GA Dunwoody, GA Lawrenceville, GA Morrow, GA Oakwood, GA Statesboro, GA Tifton, GA Valdosta, GA
CALIFORNIA
HAWAII
Arcata, CA Aptos, CA Bakersfield, CA Encinitas, CA Fresno, CA Irvine, CA Marysville, CA Riverside, CA Sacramento, CA Salinas, CA San Diego, CA San Jose, CA San Luis Obispo, CA Santa Ana, CA Santa Maria, CA Santa Rosa, CA Yucaipa, CA
Laie, HI
ARKANSAS
COLORADO
Aurora, CO Boulder, CO Centennial, CO Colorado Springs, CO Denver, CO Durango, CO Ft. Collins, CO Greeley, CO Lakewood, CO Littleton, CO Pueblo, CO DELAWARE
Dover, DE Georgetown, DE FLORIDA
Avon Park, FL Boca Raton, FL Cocoa, FL
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IOWA
MISSOURI
Ames, IA Cedar Rapids, IA Iowa City, IA Ottumwa, IA Sioux City, IA Waterloo, IA
Cape Girardeau, MO Cottleville, MO Joplin, MO Kansas City, MO Kirksville, MO Park Hills, MO Poplar Bluff, MO Rolla, MO Sedalia, MO St. Joseph, MO St. Louis, MO Warrensburg, MO
KANSAS
Lawrence, KS Manhattan, KS Wichita, KS KENTUCKY
Bowling Green, KY Covington, KY Highland Heights, KY Louisville, KY Morehead, KY
ILLINOIS
Carbondale, IL Carterville, IL Champaign, IL Decatur, IL DeKalb, IL Edwardsville, IL Glen Ellyn, IL Joliet, IL Malta, IL Peoria, IL Springfield, IL INDIANA
Bloomington, IN Evansville, IN Fort Wayne, IN Gary, IN Indianapolis, IN Kokomo, IN Lafayette, IN Lawrenceburg, IN Madison, IN Muncie, IN New Albany, IN Sellersburg, IN South Bend, IN Terre Haute, IN
TECH DIRECTORY 2017
Bozeman, MT Missoula, MT NEBRASKA
LOUISIANA
Bossier City, LA Monroe, LA Natchitoches, LA New Orleans, LA Thibodaux, LA MARYLAND
Arnold, MD Bel Air, MD Frederick, MD Hagerstown, MD La Plata, MD Westminster, MD Wye Mills, MD
IDAHO
Boise, ID Coeur d ‘Alene, ID Idaho Falls, ID Lewiston, ID Moscow, ID Nampa, ID Rexburg, ID Twin Falls, ID
MONTANA
Bellevue, NE Lincoln, NE North Platte, NE Omaha, NE NEVADA
Henderson, NV North Las Vegas, NV Winnemucca, NV NEW JERSEY
Branchburg, NJ Lincroft, NJ Sewell, NJ Toms River, NJ West Windsor, NJ
OKLAHOMA
Altus, OK Bethany, OK Edmond, OK Norman, OK Oklahoma City, OK Stillwater, OK Tonkawa, OK Tulsa, OK OREGON
Bend, OR Coos Bay, OR Eugene, OR Gresham, OR Medford, OR Oregon City, OR Portland, OR White City, OR PENNSYLVANIA
Albuquerque, NM Clovis, NM Farmington, NM Portales, NM Santa Fe, NM
Bethlehem, PA Bloomsburg, PA Blue Bell, PA Gettysburg, PA Harrisburg, PA Lancaster, PA Newtown, PA Philadelphia, PA Pittsburgh, PA York, PA
NEW YORK
SOUTH CAROLINA
MASSACHUSETTS
Boston, MA Bridgewater, MA Danvers, MA Haverhill, MA Holyoke, MA
Columbus, OH Fairfield, OH Findlay, OH Kirtland, OH Lima, OH Maumee, OH Newark, OH Orrville, OH Rio Grande, OH Toledo, OH Youngstown, OH
NEW MEXICO
MICHIGAN
Ann Arbor, MI Big Rapids, MI Dearborn, MI Dowagiac, MI East Lansing, MI Flint, MI Grand Rapids, MI Kalamazoo, MI Lansing, MI Livonia, MI Mason, MI Mount Pleasant, MI Sault Ste. Marie, MI Troy, MI University Center, MI Warren, MI MINNESOTA
Brooklyn Park, MN Eden Prairie, MN Granit Falls, MN Mankato, MN Morris, MN
Brooklyn, NY Buffalo, NY Garden City, NY Middletown, NY New York, NY Syracuse, NY NORTH CAROLINA
Apex, NC Asheville, NC Boone, NC Charlotte, NC Durham, NC Fayetteville, NC Greensboro, NC Greenville, NC Jamestown, NC Misenheimer, NC Pembroke, NC Raleigh, NC Wilmington, NC NORTH DAKOTA
MISSISSIPPI
Goodman, MS Mississippi State, MS Raymond, MS University, MS
Bismarck, ND Fargo, ND OHIO
Akron, OH Cincinnati, OH
Beaufort, SC Charleston, SC Columbia, SC Conway, SC Greenwood, SC Orangeburg, SC Rock Hill, SC Spartanburg, SC TENNESSE
Blountville, TN Clarksville, TN Collegedale, TN Gallatin, TN Johnson City, TN Memphis, TN Morristown, TN Murfreesboro, TN Nashville, TN TEXAS
Abilene, TX Arlington, TX Austin, TX Beaumont, TX Brownsville, TX Commerce, TX Corpus Christi, TX Dallas, TX
Individuals wishing to take any IFPS written certification tests are able to select from convenient locations across the United States and Canada. The IFPS is able to offer these locations through its affiliation with The Consortium of College Testing Centers (CCTC) provided by National College Testing Association (NCTA). To register for a written certification test: 1. Fill out an IFPS certification test application including your desired location by visiting www.ifps.org. 2. Submit your application with payment to IFPS headquarters. 3. Upon receipt of your application, you will be e-mailed instructions. Testing dates for all locations:
OCTOBER 2017 TUESDAY, 10/3 • THURSDAY, 10/19 NOVEMBER 2017 TUESDAY, 11/7 • THURSDAY, 11/16
DECEMBER 2017 TUESDAY, 12/5 • THURSDAY, 12/21 JANUARY 2018 TUESDAY, 1/2 • THURSDAY, 1/18
FEBRUARY 2018 TUESDAY, 2/6 • THURSDAY, 2/22
WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG
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CIRCLE 301
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CIRCLE 303
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YATES INDUSTRIES Welded Cylinders • Hydraulic and Pneumatic • 1.5” up to 50” bore, with strokes exceeding 300” Heavy Duty Mill Cylinders • Hydraulic and Pneumatic • 1.5” up to 50” bore, with strokes exceeding 300” NFPA/JIC Tie Rod Cylinders • Hydraulic and Pneumatic • 1.5” up to 24” bore • Interchangeable with all brands Yates Cylinders, Inc. 586.778.7680 • sales@yatesind.com Yates Cylinders Alabama 256.351.8081 • decatur@yatesind.com Yates Cylinders Georgia 678.355.2240 • salesga@yatesind.com CIRCLE 304
www.yatesind.com CIRCLE 292
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TECH DIRECTORY 2017
25
AIR
TEASER NEW PROBLEM:
Bucket Cylinders
24.0
12.0
3/4" x 8" x 5/16" 12.0
12.1
50 pounds Center of Gravity
50 pounds
Center of Grav
1-1/4" x 24" x 1"
?
2 Boom Cylinders and 2 Bucket Cylinders
Pivot
5.3
This is a sketch of a sandbox loader and bucket. Calculate the vertical distance that the bucket cylinders (2) should be mounted above the pivot This is a sketch of a sandbox loader and bucket. Calculate the vertical points to match the required pressure of the boom cylinders. The bucket cylinders are mounted horizontally.
distance that the bucket cylinders (2) should be mounted above the pivot points to match the required pressure of the boom cylinders. The bucket cylinders are mounted horizontally.
Thermoplastic Hydraulic hoses for Construction & Utility Applications Piranhaflex™ non-conductive hose constructions offer: • Lubricated covers (for ease of Installation) • ANSI 92.2 compliant (PFAN388NC Series) • Meets SAE J517 standards • Kink resistance, provides increased flexibility with easier routing • Tested at ½ bend radius under SAE standards • 16% less force needed to bend vs competitive SAE 100R7 hoses Kuriyama of America, Inc. 360 E. State Parkway • Schaumburg, IL 60173 (847) 755-0360 • Fax: (847) 885-0996 sales@kuriyama.com • www.kuriyama.com CIRCLE 293
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SOLUTION TO PREVIOUS PROBLEM: CAR TIRES 1. Find actual tank size. If we know the compression ratio, we can find CF (cubic feet) from SCF (standard cubic feet). Think of CF as compress volume and SCF as spongey volume of non-compress air. Formula is PSI / 14.7 + 1 A. Find C. R. (Compression ratio): 2000 PSI / 14.7 + 1 = 137: 1 C. R. B. Volume of tank is 200 scf; 200 / 1.37 = 1.46 CF Actual volume of tank (200 cubic feet of free air is compressed down to 1.46 cubic feet at 2000 psi.) 2. Find volume remaining in the tank at 35 psi that will not go into the tire: A. Find C. R. for 35 psi; 35 / 14.7 + 1 = 3.38: 1 C. R. for the tire B. Actual volume of tank 1.46 x 3.38 C. R. = 4.9 scf remaining in tank C. Original volume of 200 – 4.9 of non-useable = 195.1 scf of useable volume
3. Find the cross section of the inside of the tire: A. 30" – 18" = 12" of tube / 2 sides = 6" OD B. Area of 6": 6² x 0.7854 = 28.27 in² 4. Find length of tube, (if there was one) A. Per given note: 30" – 18" = 12" B. 12" x 0.707 = 8.484"; 8.484 + 18 = 26.49" average diameter C. 26.49 x π = 83.2" circumference 5. Find volume: A x L = V A. 28.27 in² x 83.2 in = 2352 in³ B. 2352 / 1728 (cubic inches / cubic foot) = 1.36 cf per tire 1.36 cf x 3.38 C. R. = 4.6 scf / tire 6. Find number of tires: A. 195.1 scf of tank / 4.6 scf / tire = 42.2 tires from one tank
By Ernie Parker, AI, AJPP, AJPPCC, S, MT, MM, MIH, MIP, MMH, Fluid Power Instructor, Hennepin Technical College EParker@Hennepintech.edu The teaser is posted on the IFPS website (www.ifps.org) and also printed in the Fluid Power Journal. Submit your information via the website, or fax it to 856-424-9248 attn: Donna Pollander. Those who submit the correct answer before the deadline will have their names printed in the Society Page newsletter and in Fluid Power Journal. The winners will also be entered into a drawing for a special gift.
VISIT FLUIDPOWERJOURNAL.COM TO SEE THIS PROBLEM AND PREVIOUS TEASERS.
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TECH DIRECTORY 2017
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FIRST ® LEGO® League held FIRST LEGO and the Group. AllX rights reserved. X X X XJr. X XisXaX jointly XXXXX X X Xtrademark X X X X X X Xof XX X X X Xand X X Xthe XXX X X X XGroup. X X X X X©2017 X X X X XFIRST XXXXX XXX X XLEGO XXXXX XXXXX XXXXX X X X X X X FJ004v2 XXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
FIRST ANNOUNCES JOHN DEERE AS STRATEGIC PARTNER
FIRST announced John Deere is now a strategic partner that has significantly expanded its support of the organization over the last five years, and joins more than 20 companies in the toptier level for sponsorship. John Deere’s support began for the 2011-12 season when it sponsored 45 teams in the U.S. and expanded its support of youth STEM education through its signature program, John Deere Inspire.
Aqua AdventureSM Registration is Open!
For the 2015-16 season, the John Deere Foundation sponsored 460 teams in four countries. In addition to financial support, the company also supplied 250 team mentors and hundreds more event volunteers, collectively pledging more than 15,000 hours of service.
Get pumped for the FIRST® LEGO® League Jr. 2017/2018 season. In the AQUA ADVENTURESM Challenge, more than 40,000 children will navigate the uncharted waters of this important resource. Find out where the water you use in your daily life comes from and what happens on its way to you. Where will this current voyage take you? See details below!
Start a Team
FIRST ® LEGO League Jr. captures the curiosity of young children, ages 6 to 10 (grades K-4),
and directs it toward discovering the wonders of science and technology. Children explore and research a real-world topic, design and build a model using LEGO elements making sure there is at least one motorized part, and then present their journey on a poster.
You need:
Learn about what we do
Form your team
Each August, the program releases a two-part Challenge for teams. • Create: Teams illustrate their research and team journey in a Show Me Poster, sharing what they studied and learned. • Build: Teams design and build a Team Model based on the Challenge, representing what they have learned.
Begin work on the Challenge
firstinspires.org firstlegoleaguejr.org
TECH DIRECTORY 2017
• • • •
Up to 6 team members 2 Coaches Meeting space Computer with internet access
Register & gather your materials
Celebrate your hard work
• Program: Teams use LEGO® Education WeDo to build and program a model that moves, learning basic engineering and programming concepts.
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You need:
• FIRST LEGO League Jr. Inspire Set – includes bricks, elements, and an exclusive model that serves as the hub of every season. • Poster board • Markers
Share what you’ve achieved
• Find an Expo near you at www.firstinspires.org/whatsgoingon • Share ideas with other teams on Pinterest: www.pinterest.com/firstinspires • Plan a time to present what you’ve done with friends and family
Explore:
• Visit the FIRST LEGO League Jr. YouTube Channel for Getting Started Tutorials and more • See what other teams are doing at www.pinterest.com/firstinspires
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FIRST CELEBRATES NEXT GENERATION OF WORLD-CLASS PROBLEM SOLVERS AT CLASS FESTIVAL OF CHAMPIONS FIRST celebrated middle and high school students from around the world who have received the highest honors during its most recent FIRST season at the 2017 FIRST Class Festival of Champions in Manchester, N.H., on Saturday, July 29. The Festival included a robotics event at SNHU Arena in Manchester, the same city where FIRST held its first-ever official Sport for the Mind™ event in a high school gymnasium 25 years ago. Winning alliances of robotics teams from the FIRST® Robotics Competition and FIRST® Tech Challenge Championship events in Houston and St. Louis competed in the last official games of the 2016-17 season. The matches were streamed live on Twitch.tv and are available to replay on the FIRST Twitch channel (https://www.twitch.tv/firstinspires). Scoring a world-record-high 588 points in the fifth and final match, the Blue Alliance – Team 2767, Stryke Force, Kalamazoo, Mich.; Team 254, The Cheesy Poofs, San Jose, Calif.; Team 862, Lightning Robotics, Canton, Mich.; Team 1676, The Pascack PI-oneers, Montvale, N.J. – won the Festival trophy for FIRST Robotics Competition. On the FIRST Tech Challenge playing field, the Red Alliance – Team 724, RedNek Robotics Wun, Sun River, Mont.; Team 4216, Rise of Hephaestus, San Diego, Calif.; and Team 8651, Wait for It…, Pearl, Miss. – took home the Festival prize after four exciting matches. The FIRST Festival of Champions event at SNHU Arena was part of three days of celebrations of the 2017 FIRST Class of Champions. “What we’re doing is way more important than a competition,” FIRST Founder Dean Kamen said at the event. “Most of the robots don’t win, but all of the students do.” Kamen also encouraged the students to return home and get the rest of their communities involved in FIRST: “The world needs a generation of worldclass problem-solvers and leaders.” U.S. Air Force Maj. Gen. Garrett Harencak and New Hampshire Gov. Chris Sununu also spoke at the Festival. Maj. Gen. Harencak presented Dean Kamen with the American Spirit Award, the highest honor the U.S. Air Force gives to a civilian. Gov. Sununu announced that New Hampshire is committed to helping every school in the state that wants to start a FIRST team. “STEM learning is more important than ever as we look ahead to the future economy, but kids also need exposure to teamwork, problem-solving, and diversity to really thrive,” said Don Bossi, president of FIRST. “Robotics competitions like FIRST are a great way to give them these experiences at any age, and in a way that’s just a lot of fun.”
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FIRST (For Inspiration and Recognition of Science and Technology) was founded in 1989 by Dean Kamen to inspire an appreciation of science and technology in young people. Based in Manchester, N.H., FIRST designs accessible, innovative programs to build selfconfidence, knowledge, and life skills while motivating young people to pursue opportunities in science, technology, and engineering. Visit www.firstinspires.org for more information and to get involved.
For a list of all the honors, visit www.firstinspires.org. CIRCLE 296
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I N D U S T RY
NEWS HYFLOW CONTROLS ANNOUNCES PARTNERSHIP WITH VIBO
HYDRAULIC SUPPLY COMPANY ANNOUNCES TWO NEW LOCATIONS IN MIAMI, FL Hydraulic Supply Company (HSC), a fluid power distributor of hydraulic, pneumatic and industrial products across the Southeast, announced 2 new locations opening this November near the Miami airport. The new stores will display more than 8,000 products and offer services such as hydraulic and industrial hose assembly, tube bending/flaring, and manual valve assembly. In addition to regular store hours, HSC also offers access to a 24-hour emergency-service hotline. All Hydraulic Supply Company stores are supported by a Central Distribution Center that provides customers with access to over 20,000 products and prompt delivery to any store location for pickup or shipment directly to customers. www.hydraulic-supply.com
Hyflow Controls Inc, a global supplier of professional hydraulic parts has announced a strategic partnership with Vibo Hydraulics, an enterprise specialized in hydraulic power units. Vibo Hydraulics is rated one of the top three Original Equipment Manufacturers in China. With over 14 years of experience, Vibo Hydraulics is a leading enterprise in power units, manifolds, and gear pumps. .Vibo Hydraulic’s 118,000 sq. ft. manufacturing facility is equipped with a vast range of machines, equipment and testing areas. All product designs go through extensive laboratory and field testing which assures that all products are built and perform to the highest standard. Vibo Hydraulics is ISO certified (ISO9001) meeting all relevant requirements. Hyflow Controls is a global supplier of professional hydraulic parts specifically used to service the mobile truck, construction, agricultural, oil and gas industries. “Our team is excited about our new partnership with Vibo,” said Xin Ding, President of Hyflow Controls Inc. “This partnership will enable Hyflow Controls to deliver new products that will help our customers become more competitive in the industry.” Hyflow Controls will support Vibo Hydraulics in launching a wide range of hydraulic power units in the United States, as well as providing customer care, stocking inventory, offering technical services and developing new products to fit the market. www.hyflow-controls.com
Aignep was established in 1976 and in the mid-1990’s partnered with Alpha Technologies to expand into North America. The North American headquarters relocated in 2015 to a new, state-of-the-art facility in Fairview, TN which also serves as a cylinder production site. Over the past 20 years both Aignep and Alpha Technologies have experienced extensive growth which has resulted in the establishment of 6 locations throughout the world. As Aignep’s global footprint continues to expand, it was strategically important to change the name from Alpha Technologies to Aignep USA.
Sunfab.com CIRCLE 297
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CIRCLE 298
TECH DIRECTORY 2017
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ELECTROHYDRAULIC
MOTION
CONTROLLER UPGRADES RAILCAR WHEEL ASSEMBLY BY JASON PALMER DELTA COMPUTER SYSTEMS INC.
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PLCs are very flexible, but machine builders that need precision hydraulic motion control, coupled with data acquisition during the machine cycle, can benefit by selecting an electro-hydraulic motion controller that is specialized for the task. Consider, for example, the manufacturing of wheel and axle assemblies for the railcar manufacturing industry. The process of attaching wheels and bearings to axles must meet the strict specifications of the Association of American Railroads (AAR). The AAR requires that, in addition to making sure that precise assembly measurements are adhered to, a record is kept of the forces encountered during the pressing process. One supplier of railcar wheel assembly machines to meet these exacting requirements is Mittler Brothers Machine & Tool Company of Wright City, Mo. Mittler makes machines and tooling of all types. The machines they make for railcar wheel assembly do their work in two sequential steps: first, the wheels are pressed onto the axle, one at a time, and then second, bearings are pressed onto the axle, one on each end, being sure to keep the axle centered during the process. A completed assembly is shown in Fig. 1. Mittler had produced a railroad wheel assembly machine years ago, but was recently contacted by a North American rail car company to produce a new machine. Mittler’s design team decided to take this opportunity to upgrade their hydraulic controls. The previ-
ous system worked, but the wiring of its analog hydraulic control module was complex, and the programming of the PLC that controlled the overall motion was difficult. Plus, the company wanted to incorporate an automatic means of making sure that the axle is centered in the press during the bearing assembly operation. This new approach required an upgrade to the PLC and the incorporation of a new digital electro-hydraulic motion controller.
MITTLER SEEKS NEW MOTION CONTROLLER At the recommendation of Mittler’s local hydraulic distributor, John Henry Foster Company of St. Louis, the Mittler Bros team selected the RMC150 from Delta Computer Systems, Inc. of Battle Ground, Wash., an eight-axis controller with special capabilities for precise closed-loop control of hydraulic systems (Fig. 2). Fig. 3 shows the RMC151 in the electrical panel to the left of the 16” bore cylinder in the wheel press. With the new Delta motion controller in place, the manufacturing process has been automated as follows. In the first phase of operation, when the wheels are attached to the axle, the RMC receives inputs from position transducers mounted in the wheel press cylinders, pressing the wheels, one at a time, onto the axle journals until precise target positions are reached. During these operations, the motion controller monitors the force being exerted by computing the differential pressure between pressure WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG
FIG. 1 : OPPOSITE PAGE: After the
wheels are pressed onto the axle in the Mittler Bros press, bearings are pressed onto each end of the axle. FIG. 2 :(TOP: The RMC151 motion controller can control and synchronize up to eight axes simultaneously and contains a built-in Ethernet interface. FIG. 3: BOTTOM: The Delta Computer Systems multi-axis RMC151 can be seen in the bottom left of the electrical panel mounted next to one of the 16” bore hydraulic cylinders used in the railcar wheel press.
sensors mounted in each wheel press cylinder on either side of the piston. The pressures are logged and the data is retained in an information log that is kept for each axle. “Per the AAR spec, we need to position the wheels to within a tolerance of 0.090 inch,” said Jim Heinrich, Mittler Brothers engineer. “And this tolerance must be achieved while exerting up to 200 tons of force in attaching the wheels.” The second phase of the assembly process involves attaching bearings to the axle, one on each end, outboard of the wheels. During this phase of operation, it is critical for the axle not to shift while the bearings are being pressed onto it from each end. Sensors were added, enabling the RMC to monitor the axle’s position, press velocities, and forces exerted, while comparing them against setpoint values. The RMC refers to this information as it performs calculations that are required in order to keep the axle centered during the bearing press operation.
The Mittler Brothers engineer made full use of the development tools provided by Delta Computer Systems, in a package called RMCTools, which is included free to support the company’s motion controllers. Among the software package’s many features is the Plot Manager, which captures and plots all key motion parameters during a move operation, enabling the comparison of the actual motion with the desired motion profile. The goal in tuning the motion is to make changes to the closed-loop gain parameters to reduce the error between actual and target profiles. The tuning process is further simplified by a Tuning Wizard feature that is also included in the RMCTools package. Most of the programming and tuning was done by Jim Heinrich of Mittler Brothers, with some assistance by Delta’s field engineer during system tuning.
DATA ACQUISITION PARAMETERS UPLOADABLE FROM THE MOTION CONTROLLER As mentioned previously, one of the key requirements imposed on railway wheel and axle assembly manufacturers is the need to keep detailed per-assembly records of the pressing process. The apparatus for doing this in the old system was complex, and using the Delta controller in the new system implementation is much simpler. “With the old system, we had to duplicate the analog signals coming from the hydraulic control unit and send them to another piece of hardware,” said Jim Heinrich. “We split the analog signals and ran one set to the PLC for control purposes and the other to the press recorder for charting.” In the new system, wiring and setup of the data acquisition function are simplified because
FOR MORE INFORMATION, VISIT DELTAMOTION.COM. the PLC can download all motion programs into the Delta RMC via Ethernet. The press data recorder can upload all motion parameters from each press operation directly out of the Delta RMC data registers, using a register mapping feature, via the controller’s built-in Ethernet interface.
A SIMPLIFIED DESIGN AND DEVELOPMENT PROCESS Thanks to the use of a powerful motion controller, with built-in support for pressure/force control in addition to position control, Mittler Brothers was able to streamline the motion controls of this multi-stage metals press. Data acquisition was also made easier by choosing a motion controller that facilitates data acquisition for the motion operations. “Using the Delta controller both saved us development time and provided a controls platform that will be easier for us and our customers to maintain for years into the future,” concluded Jim Heinrich.
DESIGNING THE SYSTEM “We achieved significant reductions in the amount of programming steps that we had to write in the controls reimplementation because the Delta RMC was much easier to program than the previous controller, and a lot of that old code was on the PLC,” said Jim Heinrich. “We could do complex programming quickly in the Delta RMC unit that would have taken many rungs of ladder logic programming in the PLC. All told, we were able to eliminate hundreds of lines of code from the PLC program by using RMC. “Plus, we were able to simplify the wiring of our system, and we had access to a lot more information on the status of each motion axis due to Ethernet connectivity between the motion controller and the data recorder,” added Jim. “The old controller was connected via analog signals, which required complex point-to-point wiring for axis control and status signals.” One of the most complex tasks was to program the motion controller to keep the axle centered during the bearing press operation, as a net force of up to 100 tons is applied. “The Delta controller greatly simplified the programming to center the axle to achieve this specification,” said Jim Heinrich. WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM
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NRH272 ROTARY POSITION SENSORS FROM THE CURTISSWRIGHT’S INDUSTRIAL DIVISION’S BRAND FAMILY OF PENNY & GILES HAVE BEEN SPECIFIED FOR USE ON A RANGE OF BRITISH-DESIGNED AND MANUFACTURED ELECTRIC FORKLIFT TRUCKS FROM NEXEN LIFT TRUCKS.
TECHNOLOGY FOCUS
ROTARY SENSORS DETECT STEERING POSITION
ON ELECTRIC
LIFT TRUCKS 44
TECH DIRECTORY 2017
THE CHALLENGE
Aisle width in warehouses is being reduced to maximize storage space within a building footprint, and many lift-truck manufacturers are having to adopt the latest technologies to ensure material-handling vehicles can operate safely and effectively within these new, narrow-aisle environments. Additionally, many lift-truck operators are reviewing the environmental impact of running forklifts using traditional internal-combustion engines, but until recently, electric-powered vehicles haven’t been able to provide similar levels of performance and productivity associated with traditional internal-combustion applications. During its research and development process, Nexen identified the need for electric models, and its latest X-Range includes the three-wheeled FBXT lift truck using a Nexen-designed and manufactured axle and a four-wheel FBX version using a purpose-designed steering axle. For both axle types, Nexen needed rotary piston sensors that could detect steering position, with feedback from the sensor enabling control of the truck speed and direction displayed to the operator via a cabin-mounted Graphical User Interface (GUI).
WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG
THE SOLUTION
A bespoke version of Curtiss-Wright’s NRH272 has been supplied with a 5V power supply option, 10-90% voltage output, Deutsch DT04 connectors, and an electrical output set to correspond to rotations of between 20° and 360°. For added safety functionality, the sensor’s onboard diagnostic functions mean the outputs can enter into safe, predefined states should an internal sensor error be detected. The NRH271/NRH272 range of non-contact, rotary position sensors with Hall-effect sensing technology is designed to supply an optimum combination of performance, safety, and cost-effectiveness. The sensor is accommodated in a low-profile housing with a compact footprint; its robust design offers protection from water, dust, shock, vibration, and temperature, making it suitable for use in arduous, on- and off-highway vehicle applications. Connection options are industry-standard AMP Superseal (IP68-rated) or Deutsch DT04 series (IP67-rated) connectors, or simple flying leads for customer termination. The sensor can also be supplied with a protective conduit for the cabling.
THE RESULTS
Having been designed from the ground up, Nexen’s all-electric X-Range lift trucks use integrated technology, including Curtiss-Wright’s NRH272 rotary position sensors, to provide a combination of performance, productivity, and cost-effectiveness without compromising operator safety and comfort. The FBX and FBXT models within the X-Range are the latest in the Nexen line-up of electric counter-balanced forklift trucks. They have been designed for the logistics and warehousing sector by applying advanced technology and versatility. The three-and four-wheel variants allow for a range of applications, including the loading, unloading, shunting, and storage of raw materials, goods, and production materials. Lifting capacities ranging from 1.6 to 2 tons, and different motors, transmissions, and mast options are available. Both models are available in long- and short-wheel-base formats to provide a productive and energy-efficient solution for numerous lifting applications.
Curtiss-Wright Corp. is a global company that delivers highly engineered, critical function products and services to the commercial, industrial, defense, and energy markets. Visit www.curtisswright.com.
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A MESSAGE FROM THE 2017-18 CHAIRMAN OF THE BOARD
NFPA Strengthens the Fluid Power Industry BY MARC WESTON, SENIOR VICE PRESIDENT/CHIEF MARKETING OFFICER, DANFOSS
Each June, the NFPA Board of Directors holds a strategic retreat where we talk about the many challenges facing the fluid power industry, and what NFPA is and should be doing to help our members address them. It is at this meeting where we review and, if necessary, adjust what we have come to call our Strategy Agenda – the list of strategic objectives and success metrics that we must achieve if we are to make good on our mission of strengthening the fluid power industry. At this past June’s meeting, we recognized some substantial strategic and program successes that have occurred over the past year. Our membership has continued to grow, but what has grown more significantly is member participation in our many activities. Our conferences, our leadership committees, our trade shows, our market information programs – participation in all of these activities is high and increasingly diverse, as we continue to see the value of bringing the entire fluid power supply chain together into one organization. Similarly, our work with a broad network of education partners continues to advance, with each year bringing a new record number of middle school, high school, technical school, and university students introduced to and educated in fluid power through our many programs and partnerships. The Board remains committed to this agenda, defined by our five ends statements – the clear, high-level objectives that describe the major outcomes that we wish to achieve for our members and our industry: • NFPA provides an effective forum for fluid power manufacturers, distributors, and suppliers to advance their collective interests. • NFPA provides its members with timely and accurate industry statistics and business intelligence that support improved decision-making. • NFPA provides opportunities and resources for its members to promote the unique strengths and inherent advantages offered by modern fluid power technology. • NFPA helps increase the number of technically trained people capable of integrating and applying fluid power, and connects them to careers in the fluid power industry. • NFPA helps increase the number of university engineers educated in fluid power, and connects them to careers in the fluid power industry. As the Board discussed ways to continue to advance this agenda in our 2017-18 fiscal year, during which I am honored to serve as the chairman of the NFPA Board, our focus returned again and again to two key initiatives:
1. Improving the value proposition for our distributor members. Distributors, especially those that provide system integration, engineering, or other value-added services to our customers, are an increasingly vital component of the fluid power supply chain. More than a dozen years ago, NFPA reshaped itself to better include these channel partners in the membership and activities of our association. The wisdom of that decision is clearer today than ever before, but several institutional barriers to their full integration persist. Over the course of the next year, our Board has resolved to remove those barriers, meaning that we not only will be asking more of our distributor members, but also delivering an improved value proposition to them – more programs and services tailored to their unique needs. Our Distributor Council, ably led by Jim Kaas of Iowa Fluid Power and Jim Slone of SunSource, will be at the forefront of those changes, and both individuals have been elected to voting seats on our Board of Directors to better facilitate the necessary changes. 2. Connecting our members to the new talent being generated by our workforce development strategy. Through our many different programs and partnerships, more undergraduate and technical school students are being educated in fluid power than ever before. Based on our initial estimates of workforce need within our membership, those numbers, in fact, are approaching those that should be necessary to satisfy that need. And yet, many, if not most, of our members tell us that they still struggle to find the fluid power talent they need to keep their businesses growing. Indeed, in survey after survey, the creation of a fluid power-educated workforce still represents the biggest challenge their companies face. We’ve already communicated that our successful financial partnership with the Center for Compact and Efficient Fluid Power (CCEFP) will be coming to an end at the close of our current fiscal year. With two new federal programs launched that can provide substantial fluid power research funding to our CCEFP and other academic partners, NFPA’s attention will be turning more fully toward the continued growth of validated fluid power education programs within undergraduate engineering and technical school programs. The ongoing financial support of our members will be key to success in this area, but so will their active engagement as mentors and hiring managers. Tackling these challenges in the year ahead will require the dedicated attention of both the Board and our professional staff. I am looking forward to a very active year as your Board chair. Please feel free to contact me through the NFPA office if you have any questions.
2017 Milwaukee Regional Scheduled to Hit a Homerun The first of NFPA’s 2017 fall regional meetings has been scheduled for Milwaukee on Tuesday, October 10. This lunch meeting will be held at Friday’s Front Row Grill at the Miller Park Major League Baseball Stadium. NFPA regional meetings are open to both NFPA members
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and non-members alike, and are not limited to those in the host area. NFPA will load the bases with lots of casual networking and a technology presentation from one of its key member companies. This FREE meeting begins at 11:00 am and ends at 2:00 pm. Register at nfpahub.com/events.
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CLASSIFIEDS
I N D U S T RY
NEWS 2017 ESA FALL TECH CONFERENCE IN PHOENIX This year's annual Equipment Service Association (ESA) Fall Technical Conference will be held November 8–9 in Phoenix, AZ at the Crown Plaza Phoenix Airport. The conference will feature seminars hosted by professionals, elite education, training, premium networking opportunities and shop tours. Also in Phoenix, an IFPS Fluid Power Specialist Certification review will take place on November 10 and testing will be on November 11.
Conference and hotel registration information can be found on the ESA website www.2esa.org.
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Higginson Equipment has joined the North American distribution THE “SPECIAL” YOU WANT IS network of Hengli America. Higginson Equipment partners as a Gold-Level DisPROBABLY ON OUR SHELVES Do you lack the resources tributor with rights to the Ontario provto start a complete PIRTEK ince of Canada for Hengli’s piston pumps, MAIN Mfg. Products, Inc. Service & Supply Center? If so, mobile and industrial valves, pneumatics, and full HPU systems. Higginson Equipour new Tier 2 option 800.521.7918 fax 810.953.1385 www.MAINMFG.com/fpj ment has been a Canadian fluid power was made for you. distributor since 1945, and many of its experienced team members hold certifications A lower point of entry through the International Fluid Power Society. The company has in-house machining A mobile-only option LIKE US ON SOCIAL MEDIA! and manufacturing capacity, allowing it to 3 years to work into a Tier 1 franchise supplement the Hengli production line with testing, X X X power X X X X X X X Xunits, XXXXXXX X X X X X X X Xand X X X X Xrepairs. X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X1-888-774-7835 X X X X X X X X X X X X X X X X X X X X|Xwww.ownapirtek.com XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
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1. Do you specify, select or influence the purchase of components & systems, on new or existing machinery? 03 Yes 04 No. If yes, which technologies? (check all that apply) 05 Hydraulic 06 Pneumatic 09 None of These 07 Vacuum 08 Electronic Controls
2. What is your primary job title? (check only one) 10 Administration: Chairman, Pres., V.P., Sec., Tres., G.M., Owner, Bus. Mgr., Dir., etc. 11 Plant Operations: VP of Mfg/ Oper/ Prod., Plant Mgr./ Dir. Mgr., Supv./ Supt./ Foreman/ Safety Dir., etc. 12 Engineering: V.P. Eng., Eng., Des. Eng., Dir. of Eng., Staff Spec., Chief Eng., Senior Eng., Maint/Prod. Eng., etc. 13 Technical: Chief Tech., Fluid Power Tech., etc. 14 Mechanical: Chief Master Mech., Master Mech., Fluid Power Mech., etc. 15 Purchasing: VP/Dir. of Purch., Procurement Mgr., Buyer, Purch., etc. 16 Other: (please specify)_____________________________________
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4. What is the primary business activity at this location? In the Fluid Power Industry Outside the Fluid Power Industry 56 Manufacturer 57 Distributor 58 Education 59 Original Equipment Manufacturer (OEM) 60 End User of Fluid Power Products 61 Other: (please specify)__________________________________________
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1. Do you specify, select, or influence the purchase of components & systems on new or existing machinery? 03 Yes 04 No If yes, in which technologies? (check all that apply) 05 Hydraulic 06 Pneumatic 07 Vacuum 08 Electronic Controls 09 None of these 11 Plant Operations 14 Mechanical
3. Which of the following best describes your market focus? I Forestry A Aerospace J Furnaces B Agricultural Machinery K Gas & Oilfield Machinery C Automotive L Heavy Construction D Civil Engineering & Equipment E Cranes M Military Vehicles F Drills & Drilling Equipment N Construction & Utility Equipment G Flame Cutting/Welding O Machine Tools Equipment P Government Related H Food Machinery 4. Number of employees at this location?
A 1-19
B 20-49
12 Engineering 15 Purchasing
A Marine & Offshore Equipment B Material Handling Equipment C Mining Machinery D Packaging Machinery E Plastic Machinery F Presses & Foundry G Railroad Machinery H Road Construction/ Maintenance Equipment
C 50-99
D 100-249
E 250-499
5. What is the primary business activity at this location? In the Fluid Power Industry: 56 Manufacturer 57 Distributor 58 Education Outside the Fluid Power Industry: 59 Original Equipment Manufacturer (OEM) 60 End User of Fluid Power Products 6. In which region does your company do business? (check all that apply) 61 East 62 Midwest 63 Southeast 64 Southwest 65 West
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_________________________________________________________________________________________________________________________ Signature Date 9. I would like more information on the following products: (Please check all that apply) 808 Hose & Tubing 805 Filters 800 Accumulators 809 Hydraulic Fluids 806 Gauges & Sensors 801 Accessories 810 Motors 807 Heat Exchangers, 802 Electronic Controls 811 Pumps Heaters, Aftercoolers, 803 Couplings & Fittings 812 Seals & Packing Dryers 804 Cylinders 10. I plan on purchasing the above products in the next: 68 0-3 months 69 3-6 months 70 6-9 months
71 12+ months
Please send information about the International Fluid Power Society (please check all that apply) 897 Membership 898 Certification 899 Training/Education
813 Vacuum 814 Valves 815 Software
16 Other
I Simulators & Test Equipment J Snow Vehicles, Ski Lifts K Steel Plants & Rolling Mills L Truck & Bus Industry M Textile Machinery N Woodworking Machines O Other (specify) P Fluid Power Industry
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