Pre-Assembly Instructions
1-1 Scope
This user manual is intended to provide information and guidelines for the assembly, operation, and maintenance of the SANANBIO™ Radix Vertical Hydroponic Modules (the "Product" or the "Modules"). Included in this manual is information covering modules versions M11 and M12 . Please read this user manual carefully before use and please keep it on hand for future reference.
1-2 Installation Location Requirements
This Product was designed for indoor use only. Avoid direct sunlight exposure. The installation location must ensure the following:
-Sufficient room for assembly and maneuverability: >200 mm top clearance and >1200 mm of aisle width.
- Level flooring that is structurally capable of handling the operational load of the module.
-Proper plumbing and drainage for water supply and return.
-Proper HVAC equipment for air movement, heating, and cooling
1-3 Important Information When Using The Product
Please read this user manual carefully before use. Consult local distributor or customer service for questions.
WARNING: Deviation from this user manual may result in risk of flood, fire, or electric shock. Assemble modules on site Avoid moving or hauling once assembled. Disassemble before relocation. The components of the Product are mostly made of plastics.
Transport and store with proper packaging and protection material to avoid damages to appearance and functionality of parts.
Do not use hammers or clamps on the Product. Use a rubber mallet. Wipe the Product with a soft cloth or sponge when cleaning.
Do not use metal scouring pads or brushes. Use only designated sanitizing solutions
1-5 Safety Instructions
WARNING: Risk of electric shock or fire: Power supply equipment, e.g. electrical panel, breaker boxes, permanent outlets, etc. must be installed by certified electrician.
WARNING: Risk of electric shock: Do not connect power during the assembly process.
WARNING: Risk of electric shock or fire: Proper circuit protection, e.g. AFCI , GFCI, etc. must be installed
WARNING: Risk of electric shock: Proper grounding must be installed
ATTENTION: Risk of flood: Proper drainage must be installed and inspected
WARNING: Risk of electric shock: Turn off power when cleaning or maintenance is in progress
Pre-Assembly Instructions 1
1-6 Product Use Scope
This product belongs to the LED light source hydroponic planting equipment of plant factory (vertical farming) industry.
This product is suitable for production, scientific research, sightseeing display, and other types of plant factory construction.
This product can be used for cultivating vegetables, spices, medicinal materials, and other hydroponic plants.
This product provides LED special cultivation lights with different specifications and models for different kinds of plants. The product needs to be used in conjunction with the corresponding plant nutrient solution and nutrient solution circulation equipment.
1-7 Product Storage Environment & Storage Method
The product shall be stored and transported in the form of parts in the warehouse. During installation and use the parts shall be transported to the designated place of use before assembly.
This product should be stored in a dry and cool place with room temperature not exceeding 40 degrees Celsius.
This product should not be exposed to the sun. The lighting parts of this product are packed in cartons. Please avoid exposing the product packaging to moisture and avoid stacking or placing heavy objects on the cartons.
When stacking components stack on flat stable ground and avoid stacking more then 22 components at one time on a pallet. When storing components ensure they are stacked on flat stable ground to avoid part deformation.
Product Introduction 2 Picture 2-2 Direct view of all parts of the product
Subassembly A: Top Layer
Subassembly B: Mid Layer
Product Introduction 2-2 Part List
ith
9
Spacers Rafts & Trays
Subassembly C: Bottom Layer
11
Picture 2-1 Overview of the 4 assemblies of the Product
The Product consists of 3 sub-assemblies and two groups of parts Mid-Layer Subassembly: These layers are comprised of the grow beds with the grow lights mounted underneath.
Top-Layer Subassembly: This layer consists of the structure supports and light for the top grow bed.
Bottom-Layer Subassembly: This layer consists of the bottom grow bed and the modules bottom legs.
Rafts & Trays: Accessories to grow different crops
Spacers & Legs: These provide structural support for the modules and houses the flowing nutrient and electrical inputs.
16
17
18 19 20 Light Holder Cap-M11 M11 Grow Light Tee Cable (C1/C2) Bottom Cable (D1) Top Beam Length Top Beam Width Top Beam Middle
M12 version. )
Assembly Process 3 6
Assembly In Bulk
First Layer
Third & Fifth Odd Layer Second Even Layer
Fourth & Sixth Even Layer Top Layer
M11
M12
Picture 3-4 Batch Assembly
ATTENTION:
When facing the product from aisle side, the left-hand side front spacers are reserved for electrical connection.
Use a mallet to ensure each level are securely stacked. Use extra cushioning such as fabric or leather pads to avoid scratches.
Stack top layers (5-6) at floor level, then attach them on top of lower layers all at once to reducing climbing.
Avoid moving or hauling once assembled. Lift the modules for adjusting the positions.
When assembly modules for a large facility, per-assemble grow light fixtures and wiring for each layer.
Then stack them into groups per picture 3-4 based on odd/even layer. This way it can help prevent disorientation of grow beds and also improves efficiency of assembly in bulk.
Use a ladder and proper protection when working on higher layers
Make sure all electrical connectors are securely fastened.
Diagram (from left to right, from top to bottom)
1: Batch stacking of exposed lines.
2: The wire is outside the hole.
3: Plug the terminal tightly.
4: Tighten the terminal cover.
5: End cap is not screwed.
6: The detection line is not straightened.
7: The square tube is not in place.
8: The square tube is oppressing the lines.
3- 4 Forming An Array
Single module Single row of modules Double rows of modules
When operating an individual product, there is an option to run electrical, pump power and water supply loop through spacers. See picture 3-6
Water flow is driven by gravity from top to bottom thus the position of the water inlets and outlets at each layer alternate between odd and even layers as shown in pictures. There is an option for connecting the power from the bottom as shown in diagram 3. In this situation user will have to reverse all Tee Cables.
Diagram 4 demonstrates the water return installation. Note the pipe must be properly sloped to avoid flow congestions.
4-
Care and Maintenance 4 1 1 Use Parameter Requirements Nutrient Flow Rate Requirements
Water gravity flows through the grow beds to the bottom outlet. The most suitable flow rate of the top water supply of a single set of modules will be 4 L/min. More than 5 L/min has the risk of overflow, less than 3 L/min cannot achieve the designed water depth. Ensuring the proper flow rate is very important.
2 Pump Requirments
The module is designed to have constant water circulation It is important to select water pumps that can maintain continuous operation without failure. Pump failure will result in flooding. It is always recommended to have an extra pump on-site in case of failure. It is also possible to use run water as ebb/flood cycles. Only use the amount of water that will fit in the reservoir as the water will overfill when the pump timer shuts off if the entire module is full.
3 Light Source Controls
The module LED light adopts the centralized control system in the planting room. The led lighting switch system can be set to realize automatic control, and the switch cycle can be set according to the user's requirements.
4 Environmental Requirements
When a large number modules are used in a facility, it is necessary to use environmental control systems. Due to the large number of LED lights and heat generation, it is generally necessary to configure additional temperature control and ventilation equipment to adjust the environmental parameters such as temperature, humidity, and CO2 for meet plant needs.
Picture
4-
1 Plant Factory Layout
Plant Factory layout includes grow room, auxiliary processing rooms, and auxiliary electrical / system control room.
4 Care and Maintenance
41 2 Equipment
cleaning and maintenance
Equipment cleaning
Equipment cleaning includes two types, the module which will be cleaned in place, and the removable accessories including the grow raft, light barrier, retain dam, filter, flow regulator, etc., which must be removed for separate cleaning. To drain the module for cleaning, turn off the supply pump to stop water flow. Remove the retain dams from one layer at a time working from bottom to top 2-5 minutes between each grow bed until all of the water has drained.
ATTENTION:
Drain the modules before cleaning. When draining, remove the retaining dams from the bottom layer first, then wait for 1-2 minutes to remove the dams from the 2nd layer. Repeat from bottom to top until all the dams are removed. Pulling all retaining dams at once or reversing the order may result in water overflow.
Keep the filter in place until all of the grow beds have drained to prevent plant debris from entering the return line.
Use a soft cleaning tool such as a brush or a rag during the cleaning process. Removable parts can be cleaned by soaking or high-pressure water spray.
The equipment can be cleaned and disinfected with food grade chemical disinfectants Hot water below 85°C may also be used. Do not use baking equipment for high temperature and long time baking, which will cause deformation of plastic parts.
2
Equipment maintenance
This product needs to be used in the proper environment.
After the installation of the equipment, please connect the power supply according to the specification. If a single lamp is not lighting or is dim, turn the power off and replace with a new lamp. If the lamps still does not work check for a loose connection.
During the operation of the equipment, please check the module operation flow regularly. If there is overflow in the process, check if the flow is too high and check if the connecting pipe is loose. If the flow rate becomes lower, check the flow valve or the pipe is blocked or the pump is working properly.
The circulating water pump for the equipment needs to meet the demand according to the head flow requirement. If there is a 24-hour continuous water supply requirement, please ensure that the pump can meet the 24-hour continuous operation requirements. In the event of an abnormal power failure, please quickly enable the backup power supply to ensure that the pump operates to prevent loss of nutrient solution or water shortage in the plant due to power failure of the pump.
After service 5
5-1 Service Concept
Dear Users:
Please use the module equipment correctly according to the user manual for regular cleaning and maintenance. If you have any questions or problems that cannot be solved during the use, please contact us directly, we will provide you with professional technical services.
5-2 Service Hotline
China:
Xiamen Technology Center
Add:NO.1745 Lvling Road, Siming District, Xiamen City, Fujian Province, China. 361009 Hotline:+86 0592-5976266
North America
American American Technology Center
Add:3825 Academy Pkwy NE,Albuquerque,NM 87109 Hotline:+1-575-812-8080
Other Areas Hotline:+86 0592-5976266
For more info please visit our website: http://www.sananbio.com/