System E2 micro and E2 mini e-chains by Inese Janauska

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System

E2 micro | mini | E2/000 Allrounder - e-chains and e-tubes micro... mini...medium sizes

速

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Seite 5.2

System E2 micro and E2 mini Smallest and small sizes hi

E2 micro - One-piece e-chains non snap-open

E2 micro - for smallest spaces, from page 5.4 Perfect to use for short travels and unsupported applications ● e-chains for limited space conditions ● One- and two-piece e-chains available ● Smallest inner heights and bending radii ● Very lightweight, easy to assemble and cost-efficient ● Mounting brackets with or without strain relief option available ● Inner widths Bi: 5 - 64 mm, inner heights hi: 5 - 15 mm ● Bending radii R: 10 - 48 mm ®

E2 micro - One-piece e-chains

snap-open along inner radius

E2 micro - Two-piece e-chains

snap-open along outer radius

E2 mini - One-piece e-chains

non snap-open

E2 mini - One-piece e-chains snap-open along inner radius

E2 mini - small and medium sizes, from page 5.72 Perfect to use for short travels and unsupported applications ● Small pitch for smooth running ● One- and two-piece e-chains available ● Smallest inner heights and bending radii ● Very lightweight, easy to assemble and cost-efficient ● Mounting brackets with or without strain relief option available ● Inner widths Bi: 15 - 100 mm, inner heights hi: 17 - 41 mm ● Bending radii R: 28 - 180 mm

E2 mini - Two-piece e-chains snap-open along inner radius

5.2

More information on material properties

page 1.38

E2 mini - Two-piece e-chains snap-open along outer radius

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System E2/000 Medium sizes hi

E2/000 - Two-piece e-chains snap-open along inner radius

E2/000 - Two-piece e-chains snap-open along outer radius

E2/000 - Two-piece, "half" e-tubes snap-open along inner radius

System E2/000 - The E2 Standard, from page 5.132 Available as e-chain , half and fully enclosed e-tube, combinable variations ● Open crossbar left or right quickly with screwdriver or the igus e-chain opener ● Lightning fast with thumb catch - secure fit without additional locking devices ● Excellent mechanical stability, long life due to design and material ● Very easy to assemble and cost-efficient due to the 2-piece design ● Suitable for long (gliding) travels and unsupported applications ● Extender crossbars for a large increase of the interior height and for the smooth guiding of hoses ● Many accessories are available ● Inner widths Bi: 15 - 250 mm, inner heights hi: 21 - 45 mm ● Bending radii R: 35 - 300 mm ®

E2/000 - Two-piece, fully enclosed e-tubes snap-open along inner radius

5.3

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Smallest inner heights, smallest bending radii

5.4

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E2 mi cro

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E2 micro e-chains Smallest inner heights and bending radii E2 micro are very small, one-piece or twopiece (B07/B09) , lightweight e-chains ideal for high dynamic applications. E2 micro echains are very cost effective and available in thousands of variations. igus also offers a host of accessories and fixation options. "Upgrades" to openable versions are available for many types. In these cases they are interchangeable and offer more services as repair kits or new installations. ®

Typical industries and applications ● Models (micro e-chains ) ● Automatic doors ● Vehicles ● Measuring machines ● Electric equipment ● Handlings ● Pick and place robots ● General machinery ®

iF-Design Award for E2 micro - Series 05 Cleanroom test upon request Special equipment: Electrically conductive ESD/ATEX version upon request 42 dB(A) tested in igus lab, v = 1,0 m/s unsupported, Series 06.10.038.0 ®

UL94 - V2 classifications - for Series 03, 074, 094 (others upon request) 5 mm

5.6

Smallest inner height 5 mm: Series 03 E2 micro

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igus E2 micro e-chains are robust for standing applications ®

Sliding door in train - UL 94-V2 version

Sliding door in subway with igus chainflex CF9 cable for smallest spaces ®

Contents, selection table and assembly instructions

5.7

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Seite 5.8

E2 micro Contents Selection Table Series

Inner height hi [mm]

Inner width Bi [mm]

Outer width Ba [mm]

Outer height Bending radius ha [mm] R [mm]

Unsupported length max. [m]

Page

E2 micro One-piece e-chains

One-piece, non snap-open

03 04 045 05 06 08

5,0 7,0 10,3 10,0 10,5 15,0

5 - 10 7 - 30 6 - 64 6 - 64 6 - 64 10 - 50

8,7 - 13,7 12,0 - 35,0 12,0 - 70,0 10,0 - 68,0 12,5 - 71,0 18,2 - 58,2

8,0 10,0 12,5 12,0 15,0 19,3

10 - 28 15 - 48 18 - 38 18 - 38 18 - 38 25 - 48

0,40 0,50 0,50 0,55 0,60 1,00

5.12 5.18 5.24 5.30 5.36 5.60

E2 micro One-piece e-chains

Snap-open along inner radius with film-hinge

074 NEW 10,9 094 NEW 15

10 10

18,2 18,2

15,0 19,3

28 28

0,55 1,00

5.48 5.54

E2 micro Two-piece e-chains

Snap-open along outer radius

B07 B09

10,3 14,3

16 - 40 16 - 40

22,5 - 47,0 24,2 - 48,2

Technical Data overview

15,0 19,3

page 5.10

Part No. of e-chain links as single parts ®

5.8

18 - 38 28 - 48

page 5.11

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

0,55 1,00

5.42 5.66

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Seite 5.9

E2 micro Assembly instructions 1

Twist and click

Twist and separate

Speciality: E2 micro e-chains - for smallest bending radii with chainflex cables ®

Speciality two-piece e-chains : B07 and B09 snap-open along outer radius. Series 074 and 094 snap-open along inner radius ®

NEW in this catalog ®

Open e-chains in a flash with the new e-chain opener ®

The opening of the e-chain links at high speeds saves significant installation time. Open a long piece of e-chain in one go. It's the ideal tool for your own mounting or assembly lines to minimize processing time significantly. ®

Assembly video available online at

Product range: e-chain opener ®

Series B07

Width Bi [mm] 16, 20, 30, 40

Part No. 908.765

B09

16, 20, 30, 40

908.765

www.igus.de/en/video

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E2 micro Technical Data Overview

Technical Data - System E2 micro Gliding speed / acceleration (maximum) FLG FLB

max. 3 [m/s] / max. 10 [m/s ] 2

Speed / acceleration FLG max.

max. 20 [m/s] / max. 200 [m/s ]

Speed / acceleration FLB max.

max. 3 [m/s] / max. 6 [m/s ]

Material - permitted temperature °C

igumid G / -40° up to +120° C

Material - permitted temperature °C (only Series 03, 074, 094)

igumid NB / -40° up to +80° C

Flammability class, igumid G FLG = with straight upper run

VDE 0304 IIC UL94 HB

FLB = with permitted sag

Installation methods overview, maximum travels - System E2 micro

e-chain Series

Unsupported application

Vertical hanging

Vertical standing

Side mounted unsupported

Rotary application

Zig-zag application

≤ 0,40 m

upon request

with rework

upon request

≤ 0,50 m

upon request

with rework

upon request

045

≤ 0,50 m

upon request

with rework

upon request

≤ 0,55 m

upon request

with rework

upon request

≤ 0,60 m

upon request

with rework

upon request

B07

≤ 0,55 m

upon request

with rework

upon request

074 NEW in this catalog

≤ 0,55 m

upon request

with rework

upon request

094 NEW in this catalog

≤ 1,00 m

upon request

with rework

upon request

≤ 1,00 m

upon request

with rework

upon request

B09

≤ 1,00 m

upon request

with rework

upon request

5.10 3D-CAD files, configurators, PDF

www.igus.de/en/E2micro

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Seite 5.11

E2 micro

E2 micro e-chain links as single parts Overview ®

Part No. one- and two-piece e-chain links as single parts - System E2 micro Two-piece, snap-open along outer radius e-chain Series

e-chain Crossbar*

e-chain Lower parts**

B07

090.Bi

B07.Bi 00.R

B09

090.Bi

B09.Bi 00.R

Crossbar

B07 B09

Lower part Two-piece

* Crossbar: supplement Part No. with required width index (Bi) Example: 090.10 ** Lower parts: supplement Part No. with required width index (Bi) + 00 and radius (R) Example: B07.10 00.10

One-piece design, snap-open along inner radius e-chain Series

One-piece e-chain link

Crossbar with

074

one-piece design

snap-open

094

one-piece design

snap-open

One-piece design

074 094

Crossbar with film-hinge

One-piece design, non snap-open

e-chain

Series

03 045 05 08 04 05 06

film-hinge

One-piece e-chain link ®

One-piece design

one-piece design, non snap-open

Non-open

one-piece design, non snap-open

045

one-piece design, non snap-open

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.11 ®

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Seite 5.12

E2 micro Series 03 Introduction

Smallest Spaces Mounting bracket with integrated strain relief

When to use the Series 03 E2 micro: Smallest igus e-chain Inner dimensions: 5 x 5 mm If a very small e-chain with 5,0 mm Inner height and smallest bending radii are required For inner widths up to 10 mm For unsupported lengths up to 0,40 m and fill weights up to 0,24 kg/m If a lightweight and price-effective e-chain is required If a one-piece, non snap-open e-chain is required ®

Very lightweight, low price

One-piece design, non snap-open

Dirt-repellent exterior

When to use a different igus Series: If snap-open links are required Series 047 zipper, page 4.8 If quick insertion of cables with preassembled connectors is required Series E03 easy chain , page 3.6 ®

"Push-button principle" for better stability

8 mm

Photo not 1:1

Original size 1:1 Outer height 8 mm

5.12

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

3D-CAD files, configurators, PDF

www.igus.de/en/03

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Seite 5.13

FLG

1.00 HF

Example Fill weight = 0,24 [kg/m]

Fill weight [kg/m]

E2 micro Series 03 Dimensions Unsupported

FLB

Unsupported length FLB = 0,3 m Length of travel = 0,6 m

S (FLG)

0.75

S (FLB)

0.50

0.25

FLB

FLG

Unsupported applications Unsupported e-chains feature positive camber over short travels. This must be ®

0 0.50 0 0.25 Unsupported length FLG / FLB [m]

0.75

1.00

Length of travel S [m] 0

0.50

1.00

1.50

2.00

Technical Data

14 8

Fixed end

H-8

17 10

Moving end

HF = H + 5

S S/2

accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8

R H

010 28

D K

29 55

012 32

015 38

31 34 60 70 The required clearance height: HF = H + 5 mm (with 0,1 kg/m fill weight)

FLG = with straight upper run FLB = with permitted sag

S = Length of travel R = Bending radius

H = Nominal clearance height HF = Required clearance height

Speed, material, temperature and flammability class page 5.10

Pitch = 10 mm/link Links/m = 100 (1000 mm) Chain length = S/2 + K

018 44

028 64

37 80

47 110

D = Overlength e-chain , radius in final position K = π • R + "safety" ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.13 ®

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Seite 5.14

E2 micro Series 03 Product Range Standard

Series 03 | One-piece, non snap-open e-chain

R Bending radii

[mm]

03. 05 .R.0 03. 07 .R.0

5 7

8,7 10,7

| 010 | 012 | 015 | 018 | 028 | | 010 | 012 | 015 | 018 | 028 |

≈ 0,04

03. 10 .R.0

13,7

| 010 | 012 | 015 | 018 | 028 |

≈ 0,06

non snap-open

Weight [kg/m]

≈ 0,05

Supplement Part No. with required radius (R). Example: 03.05.028.0

Order key

Width index (depends on Bi) Series / Type

3,5 max.

03.05.028.0 = non snap-open e-chain , Bi 5 mm inner width, R 028 mm radius, color black More order examples and configuration options page 5.16 ®

Standard e-chains available from stock. Delivery in 24h or today!* ®

*Delivery time means time until shipping of goods

5.14 3D-CAD files, configurators, PDF

www.igus.de/en/03

Standard color black Bending radius R

Ba Bi

03. 05. 028. 0

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E2 micro Series 03 Mounting brackets Moving end

Fixed end

03...1Z

03...2Z 14

Moving end

60° 23° Mounting bracket

Adapter plate Part No. 03.10.QF

Polymer pivoting, one-piece | Universal for e-chains Recommended for unsupported applications

Fixed end

Width Index .05. .07.

Part No. full set 03.05. 12Z 03.07. 12Z

Dim. A 8,7 10,7

One-piece mounting bracket With integrated strain relief

.10.

03.10. 12Z

13,7

Corrosion-resistant Adapter plate for rapid installation

[mm]

Possible installation conditions: For the preassembled mode please add index A2 or A4 e.g. 03.05.1ZA2

Part No. structure 03.05. 12Z A2 A…must be indicated on preassembled configurations Full set = 12Z Mounting brackets for selected width index

Additional Features ø 3+0.1

ø 3+0.1

Single-part order Mounting bracket Moving end 03.05. 1Z A2 (preassembled) Mounting bracket Fixed end 03.05. 2Z A2

(preassembled)

Adapter plate for rapid installation: for all sizes of Part No. 03.10.QF The adapter has broken edges so that it can be adapted to the respective chain width. It is not absolutely necessary when attaching the mounting brackets. The mounting brackets can also be screwed on without the adapter plate.

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.15 ®

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Seite 5.16

E2 micro Series 03 Options and order key Standard

Reverse bending radius for circular movements

ATEX / ESD classified e-chains II 2 GD

Part No. Standard e-chains

Part No. RBR e-chains

Part No. ESD-Material e-chains

03.05.R.0

03.05.R1/R2.0

03.05.R.0.ESD

Delivery time 24h or today!*

Delivery time 10 work days

Delivery time 5 work days

(2-5 work days with express surcharge)

Order example | Order key and color options Order example for complete e-chain (1,0 m), color black, with mounting brackets: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 100 links ®

03.05.028.0

+ Mounting brackets 1 set (with integrated strain relief)

03.05.12Z

Order text: 1,0 m 03.05.028.0 + 03.05.12Z

Order key

Color options for e-chains and e-tubes

03.05.028.0

Color

Order index

Color

black

.0 from stock!

green*

Standard color black Bending radius R

white*

grey*

Width index (depends on Bi) Series / Type

yellow*

.1 .5 .4 .2 .6 .8

Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!)

violet*

orange* red*

blue*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.16 3D-CAD files, configurators, PDF

www.igus.de/en/03

Order index .7

.3 for e-chains .3 for e-tubes agate grey* .11 light grey* .14 black grey* .13 yellow/black* .9 dusty grey*

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Seite 5.17

E2 micro Series 03 Application example

Series 03 - Limited installation space for the smallest, dirt-repellent igus e-chain . spray-painting robot shown here 速

速

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.17 速

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Seite 5.18

E2 micro Series 04 Introduction Low Weight Mounting bracket with strain relief option

When to use the Series 04 E2 micro: Small igus e-chain interior dimensions 7 x 7 mm If a small e-chain with an inner height of 7,0 mm and small bending radii are required For inner widths up to 30 mm For unsupported lengths up to 0,50 m and fill weights up to 0,35 kg/m If a lightweight and price-effective e-chain is required If a one-piece, non snap-open e-chain is required ®

Very lightweight, low price

One-piece design, non snap-open

Dirt-repellent exterior When to use a different igus Series: If snap-open links are required Series 047 zipper, page 4.8 If quick insertion of cables with preassembled connectors is required Series E04 easy chain , page 3.10 ®

10 mm

Photo not 1:1

Original size 1:1 Outer height 10 mm

5.18

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

3D-CAD files, configurators, PDF

www.igus.de/en/04

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Seite 5.19

E2 micro Series 04 Dimensions Unsupported Fill weight [kg/m]

FLG

1.00 HF

Example Fill weight = 0,35 [kg/m]

FLB

Unsupported length FLB = 0,4 m Length of travel = 0,8 m

S (FLG)

0.75

S (FLB)

0.50

FLB 0.25

Unsupported applications

FLG

Unsupported e-chains feature positive camber over short travels. This must be ®

0 0.50 0 0.25 Unsupported length FLG / FLB [m]

0.75

1.00

Length of travel S [m] 0

0.50

accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8

1.00

1.50

2.00

Technical Data

S D

Fixed end

21 10

16,7

H - 10

Moving end

19 R

HF = H + 5

S/2

R H

015 40

D K

45 85

018 46

028 66

48 58 90 125 The required clearance height: HF = H + 5 mm (with 0,1 kg/m fill weight)

FLG = with straight upper run FLB = with permitted sag

S = Length of travel R = Bending radius

H = Nominal clearance height HF = Required clearance height

Speed, material, temperature and flammability class page 5.10

Pitch = 16,7 mm/link Links/m = 60 (1002 mm) Chain length = S/2 + K

038 86

048 106

68 155

78 185

D = Overlength e-chain , radius in final position K = π • R + "safety" ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.19 ®

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Seite 5.20

E2 micro Series 04 Product Range Standard

Series 04 | One-piece, non snap-open e-chain

R Bending radii

[mm]

04. 07 .R.0 04. 10 .R.0

7 10

12 15

| 015 | 018 | 028 | 038 | 048 | | 015 | 018 | 028 | 038 | 048 |

≈ 0,07

04. 16 .R.0 04. 20 .R.0

16 20

21 25

| 015 | 018 | 028 | 038 | 048 | | 015 | 018 | 028 | 038 | 048 |

≈ 0,09

04. 30 .R.0

| 015 | 018 | 028 | 038 | 048 |

≈ 0,11

non snap-open

Weight [kg/m]

≈ 0,08 ≈ 0,10

Supplement Part No. with required radius (R). Example: 04.10.028.0

Order key

Width index (depends on Bi) Series / Type

5,0 max.

04.10.028.0 = non snap-open e-chain , Bi 10 mm inner width, R 028 mm radius, color black More order examples and configuration options page 5.22 ®

Standard e-chains available from stock. Delivery in 24h or today!* ®

*Delivery time means time until shipping of goods

5.20 3D-CAD files, configurators, PDF

www.igus.de/en/04

Standard color black Bending radius R

Ba Bi

04. 10. 028. 0

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Seite 5.21

E2 micro Series 04 Mounting brackets Moving end

Fixed end

040...1(PZ)

040...2(PZ)

040.07 - 040.20

040.30

ø3

Moving end 17

12,5°

20°

ø3

Fixed end

Polymer pivoting, one-piece | Universal for e-chains Recommended for unsupported applications Width Index

Part No. full set with

.07. .10. .16. .20. .30.

Dim. A

Dim. B

[mm]

tiewrap plates tiewrap plates 040.07.12PZ 040.07.12 040.10.12PZ 040.10.12

– –

12 15

– –

1 1

040.16.12PZ 040.20.12PZ 040.30.12PZ

– – 22

21 25 35

10 10 20

2 2 3

Part No. full set without

040.16.12 040.20.12 040.30.12

Dim. C Number [mm] of teeth

Possible installation conditions: For the preassembled mode please add index A2 or A4 e.g. 040.10.12 PZ A2

One-piece mounting bracket Available with or without strain relief tiewrap plates Corrosion-resistant Inner and outer attachment possible Various installation options on the fixed end and/or the moving end

Part No. structure 040.10.12 PZ A2 A…must be indicated on preassembled configurations With integrated strain relief tiewrap plates Full set = 12

Additional Features

Mounting brackets for selected width index

Quicksnap - the complete, detachable mounting unit. Part Nos. 040.07.QS available from stock

Quickfix - mounting bracket with dowel, available upon request

Single-part order Mounting bracket Moving end 040.10.1 PZ A2 (preass. + tiewrap plate) Mounting bracket Fixed end 040.10.2PZ A2

(preass. + tiewrap plate)

Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.21 ®

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Seite 5.22

E2 micro Series 04 Options and order key Standard

Reverse bending radius for circular movements

ATEX / ESD classified e-chains II 2 GD

Part No. Standard e-chains

Part No. RBR e-chains

Part No. ESD-Material e-chains

04.10.R.0

04.10.R1/R2.0

04.10.R.0.ESD

Delivery time 24h or today!*

Delivery time 10 work days

Delivery time 5 work days

(2-5 work days with express surcharge)

Order example | Order key and color options Order example for complete e-chain (1,0 m), color black, with mounting brackets: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 60 links ®

+ Mounting brackets 1 set (with integrated strain relief)

04.10.028.0 040.10.12PZ

Order text: 1,0 m 04.10.028.0 + 040.10.12PZ

Order key

Color options for e-chains and e-tubes

04.10.028.0

Color

Order index

Color

black

.0 from stock!

green*

Standard color black Bending radius R

white*

grey*

Width index (depends on Bi) Series / Type

yellow*

.1 .5 .4 .2 .6 .8

Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request! ®

violet*

orange* red* blue*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.22 3D-CAD files, configurators, PDF

www.igus.de/en/04

Order index .7

.3 for e-chains .3 for e-tubes agate grey* .11 light grey* .14 black grey* .13 yellow/black* .9 dusty grey*

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Seite 5.23

E2 micro Series 04 Application example

To generate energy for the use of radio, light and a GPS system, etc. on board of a sailing ship a walk-in solar cell with controller was used . E2 micro e-chain of Series 04 was used for installation of solar cell 速

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.23 速

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045

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Seite 5.24

E2 micro Series 045 Introduction

10,3

Small pitch, smooth running Mounting bracket with strain relief option

Dirt-repellent exterior

When to use the Series 045 E2 micro: If a small e-chain with an inner height of 10,3 mm and small pitch is required For inner widths up to 64 mm For unsupported lengths up to 0,50 m and fill weights up to 0,25 kg/m Small pitch for smooth running For very lightweight applications recommended for low inertia applications If a one-piece, non snap-open e-chain is required ®

Very lightweight, low price When to use a different igus Series: If snap-open links are required Series 047 zipper, page 4.8 If quick insertion of cables with preassembled connectors is required Series E06 easy chain , page 3.20 If extra torsional rigidity is required Series 06 E2 micro, page 5.36 ®

One-piece design, non snap-open

Small pitch for smooth running

12,5 mm

Photo not 1:1

Original size 1:1 Outer height 12,5 mm

5.24

Series 046 with molded-in separator available. More information page 5.26

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

3D-CAD files, configurators, PDF

www.igus.de/en/045

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Seite 5.25

045

FLG

1.00 HF

Example Fill weight = 0,25 [kg/m] Unsupp. length FLB = 0,375 m Length of travel = 0,75 m

Fill weight [kg/m]

E2 micro Series 045 Dimensions Unsupported

FLB

S (FLG)

0.75

S (FLB)

0.50

0.25

FLB FLG

Unsupported applications Unsupported e-chains feature positive camber over short travels. This must be ®

0 0.50 0 0.25 Unsupported length FLG / FLB [m]

0.75

1.00

Length of travel S [m] 0

0.50

1.00

1.50

2.00

Technical Data

12,5

22,3

HF = H + 10

Fixed end

H - 12,5

Moving end R+3

S S/2

R H

018 48,5

D K

44 85

accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8

028 68,5

Speed, material, temperature and flammability class page 5.10

Pitch = 13 mm/link Links/m = 77 (1001 mm) Chain length = S/2 + K

038 88,5

54 64 115 150 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)

FLG = with straight upper run FLB = with permitted sag

S = Length of travel R = Bending radius

H = Nominal clearance height HF = Required clearance height

D = Overlength e-chain , radius in final position K = π • R + "safety" ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.25 ®

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045

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Seite 5.26

E2 micro Series 045 Product Range Standard

Series 045 | One-piece, non snap-open e-chain

R Bending radii

[mm]

045. 06 .R.0 045. 10 .R.0

6 10

12 16

| 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,09

045. 16 .R.0 045. 20 .R.0

16 20

22 26

| 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,11

Weight [kg/m]

≈ 0,10 ≈ 0,13 ≈ 0,16

045. 30 .R.0 30 36 | 018 | 028 | 038 | 045. 64 .R.0 64 70 | 018 | 028 | 038 | Supplement Part No. with required radius (R). Example: 045.10.028.0

≈ 0,19

Order key

Standard color black Bending radius R

10,3

Ba Bi

045. 10. 028. 0 8,0 max.

Width index (depends on Bi) Series / Type

045.10.028.0 = non snap-open e-chain , Bi 10 mm inner width, R 028 mm radius, color black More order examples and configuration options page 5.28 ®

Standard e-chains available from stock. Delivery in 24h or today!* ®

*Delivery time means time until shipping of goods

non snap-open

R Bending radii

[mm]

| 018 | 028 | 038 |

Ba Bi

Dim. A

Dim. B

[mm]

[kg/m]

4,6

≈ 0,14

046. 16 .R.0

Bi [mm]

Series 046 | Optional | With molded-in separation

More widths upon request. Delivery time approx. 6-8 weeks after order.

Supplement Part No. with required radius (R). Example: 046.16.028.0

5.26 3D-CAD files, configurators, PDF

www.igus.de/en/045

Weight

12,5

non snap-open

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Seite 5.27

045

E2 micro Series 045 Mounting brackets Moving end

Fixed end

0450...1(PZ)

0450...2(PZ)

18,25

0450.06 - 0450.20

18,25

ø3

6/90°

Moving end 17

18,25

0450.30 - 0450.64

18,25

30° ø3

6/90°

Fixed end

Polymer one-piece, one side pivoting | Universal for e-chains Recommended for unsupported applications

Width Index

Part No. full set with

.06. .10.

Part No. full set without

Dim. A

Dim. B

[mm]

Dim. C Number [mm] of teeth

tiewrap plates tiewrap plates 0450.06.12PZ 0450.06.12 0450.10.12PZ 0450.10.12

– –

12 16

– –

1 1

Available with or without strain relief tiewrap plates

.16. .20. .30.

0450.16.12PZ 0450.20.12PZ 0450.30.12PZ

0450.16.12 0450.20.12 0450.30.12

– – 22

22 26 36

10 10 20

2 2 3

Corrosion-resistant Inner and outer attachment possible Various installation options on the

.64.

0450.64.12PZ

0450.64.12

fixed end and/or the moving end

One-piece mounting bracket

Mounting bracket with strain relief tiewrap plate has reductions of ø 3 mm / ø 6 mm, 90°. Mounting bracket without strain relief tiewrap plate only has holes of ø 3 mm.

Part No. structure 0450.10.12 PZ A2 A…must be indicated on preassembled configurations With integrated strain relief tiewrap plates Full set = 12 Mounting brackets for selected width index

Possible installation conditions: For the preassembled mode please add index A2 or A4 e.g. 045.10.1ZA2

Single-part order Mounting bracket Moving end 0450.10.1 PZ A2 (preass. + tiewrap plate) Mounting bracket Fixed end 0450.10.2PZ A2

(preass. + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.27 ®

05)-D-EU-MIC -MIN -MED-®

045

26.07.2011

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Seite 5.28

E2 micro Series 045 Options and order key Standard

Reverse bending radius for circular movements

ATEX / ESD classified e-chains II 2 GD

Part No. Standard e-chains

Part No. RBR e-chains

Part No. ESD-Material e-chains

045.10.R.0

045.10.R1/R2.0

045.10.R.0.ESD

Delivery time 24h or today!*

Delivery time 10 work days

Delivery time 5 work days

(2-5 work days at an express surcharge)

Order example | Order key and color options Order example for complete e-chain (1,0 m), color black, with mounting brackets: ®

e-chain (1,0 m) ®

045.10.028.0

Please indicate e-chain length or number of links: 1,0 m or 77 links ®

+ Mounting brackets 1 set (with integrated strain relief)

0450.10.12PZ

Order text: 1,0 m 045.10.028.0 + 0450.10.12PZ

Order key

Color options for e-chains and e-tubes

045.10.028.0

Color

Order index

Color

black

.0 from stock!

green*

Standard color black Bending radius R

white*

grey*

Width index (depends on Bi) Series / Type

yellow*

.1 .5 .4 .2 .6 .8

Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request! ®

violet*

orange* red* blue*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.28 3D-CAD files, configurators, PDF

www.igus.de/en/045

Order index .7

.3 for e-chains .3 for e-tubes agate grey* .11 light grey* .14 black grey* .13 yellow/black* .9 dusty grey*

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Seite 5.29

E2 micro Series 045 Application example

045

E2 micro e-chain space saving "ZigZag" design in this mobile operating table 速

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.29 速

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Seite 5.30

E2 micro Series 05 Introduction

Low weight, high dynamic One-piece mounting bracket

iF-Design Award

One-piece design, non snap-open

Very lightweight, low price

Dirt-repellent exterior

When to use the Series 05 E2 micro: If a small e-chain with an inner height of 10 mm and small bending radii are required For inner widths up to 64 mm For unsupported lengths up to 0,55 m and fill weights up to 0,35 kg/m For very lightweight applications recommended for low inertia applications If a one-piece, non snap-open e-chain is required ®

When to use a different igus Series: If snap-open links are required Series 07 zipper, page 4.14 If quick insertion of cables with preassembled connectors is required Series E06 easy chain , page 3.20 If extra torsional rigidity is required Series 06 E2 micro, page 5.36 ®

12 mm

Photo not 1:1

Original size 1:1 Outer height 12 mm

5.30

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

3D-CAD files, configurators, PDF

www.igus.de/en/05

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Seite 5.31

FLG

1.00 HF

Example Fill weight = 0,25 [kg/m]

Fill weight [kg/m]

E2 micro Series 05 Dimensions Unsupported

FLB

Unsupported length FLB = 0,4 m Length of travel = 0,8 m

S (FLG)

0.75

S (FLB)

0.50

FLG 0.25

FLB Unsupported applications Unsupported e-chains feature positive camber over short travels. This must be ®

0 0.50 0 0.25 Unsupported length FLG / FLB [m]

0.75

1.00

Length of travel S [m] 0

0.50

1.00

accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8

1.50

2.00

Technical Data

S D

HF = H + 10

H - 12

Moving end Fixed end 12

S/2

R H

018 48

D K

54 100

028 68

Speed, material, temperature and flammability class page 5.10

Pitch = 20 mm/link Links/m = 50 (1000 mm) Chain length = S/2 + K

038 88

64 74 130 160 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)

FLG = with straight upper run FLB = with permitted sag

S = Length of travel R = Bending radius

H = Nominal clearance height HF = Required clearance height

D = Overlength e-chain , radius in final position K = π • R + "safety" ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.31 ®

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Seite 5.32

E2 micro Series 05 Product Range Standard

Series 05 | One-piece, non snap-open e-chain

R Bending radii

[mm]

05. 06 .R.0 05. 10 .R.0

6 10

10 14

| 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,06

05. 16 .R.0 05. 20 .R.0

16 20

20 24

| 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,07

05. 30 .R.0 05. 64 .R.0

30 64

34 68

| 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,09

non snap-open

Weight [kg/m]

≈ 0,07 ≈ 0,08 ≈ 0,19

Supplement Part No. with required radius (R). Example: 05.10.028.0

Order key

Width index (depends on Bi) Series / Type

8,0 max.

05.10.028.0 = non snap-open e-chain , Bi 10 mm inner width, R 028 mm radius, color black ®

More order examples and configuration options

page 5.34

Standard e-chains available from stock. Delivery in 24h or today!* ®

*Delivery time means time until shipping of goods

5.32 3D-CAD files, configurators, PDF

www.igus.de/en/05

Standard color black Bending radius R

Ba Bi

05. 10. 028. 0

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Seite 5.33

E2 micro Series 05 Mounting brackets Moving end

Fixed end

050...1

050...2) 4

t=1

90°

Moving end

45°

t=1

90° 050.06.12 - 050.20.12: center bores only Fixed end

050.30.12 - 050.64.12: outer bores only

Polymer one-piece, one side pivoting | Universal for e-chains Recommended for unsupported applications Width Index

Part No. full set

Dim. A

Dim. B

[mm]

.06. .10.

one-piece 050.06.12 050.10.12

– –

10,7 14,7

.16. .20. .30.

050.16.12 050.20.12 050.30.12

– – 22

20,7 24,7 34,7

.64.

050.64.12

68,7

One-piece mounting bracket Corrosion-resistant Inner and outer attachment possible Various installation options on the fixed end and/or the moving end

Part No. structure 050.10.12 A1 A…must be indicated on preassembled configurations Full set = 12 Mounting brackets for selected width index

Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A1... A4 e.g. 050.10.12PZA1

Single-part order Mounting bracket Moving end 050.10.1 PZ A1 (preassembled) Mounting bracket Fixed end 050.10.2PZ A1

(preassembled)

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.33 ®

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Seite 5.34

E2 micro Series 05 Options and order key Standard

Reverse bending radius for circular movements

ATEX / ESD classified e-chains II 2 GD

Part No. Standard e-chains

Part No. RBR e-chains

Part No. ESD-Material e-chains

05.10.R.0

05.10.R1/R2.0

05.10.R.0.ESD

Delivery time 24h or today!*

Delivery time 10 work days

Delivery time 5 work days

(2-5 work days at an express surcharge)

Order example | Order key and color options Order example for complete e-chain (1,0 m), color black, with mounting brackets: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 50 links ®

+ Mounting brackets 1 set

05.10.028.0 050.10.12PZ

Order text: 1,0 m 05.10.028.0 + 050.10.12PZ

Order key

Color options for e-chains and e-tubes

05.10.028.0

Color

Order index

Color

black

.0 from stock!

green*

Standard color black Bending radius R

white*

grey*

Width index (depends on Bi) Series / Type

yellow*

.1 .5 .4 .2 .6 .8

Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request! ®

violet*

orange* red* blue*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.34 3D-CAD files, configurators, PDF

www.igus.de/en/05

Order index .7

.3 for e-chains .3 for e-tubes agate grey* .11 light grey* .14 black grey* .13 yellow/black* .9 dusty grey*

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Seite 5.35

E2 micro Series 05 Application example

Flexible control cables, safely guided by e-chains and igus wear rate-reducing plain bearings for a much longer service life 速

速

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.35 速

05)-D-EU-MIC -MIN -MED-®

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Seite 5.36

10,5

E2 micro Series 06 Introduction

Low weight, high dynamic Mounting bracket with strain relief option

When to use the Series 06 E2 micro: If a small e-chain with an inner height of 10,5 mm and small bending radii are required For inner widths up to 64 mm For unsupported lengths up to 0,62 m and fill weights up to 0,48 kg/m If extra torsional rigidity is required If a one-piece, non snap-open e-chain is required ®

One-piece design, non snap-open When to use a different igus Series: If snap-open links are required Series 07 zipper, page 4.14 Series B07 E2 micro, page 5.42 If quick insertion of cables with preassembled connectors is required Series E06 easy chain , page 3.20 If very quiet operation is required Series 045 E2 micro, page 5.24 ®

Very lightweight, low price

Dirt-repellent exterior

15 mm

Photo not 1:1

Original size 1:1 Outer height 15 mm

5.36

Series 06 with molded-in separator available. More information page 5.38

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

3D-CAD files, configurators, PDF

www.igus.de/en/06

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Seite 5.37

FLG

1.00 HF

Example Fill weight = 0,25 [kg/m] Unsupported length FLB = 0,52 m Length of travel = 1,2 m

Fill weight [kg/m]

E2 micro Series 06 Dimensions Unsupported

FLB

S (FLG)

0.75

S (FLB)

0.50

FLB FLG 0.25

Unsupported applications Unsupported e-chains feature positive camber over short travels. This must be ®

0 0 0.25 0.50 Unsupported length FLG / FLB [m]

0.75

1.00

Length of travel S [m] 0

0.50

accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8

1.00

1.50

2.00

Technical Data

S S/2

Speed, material, temperature and flammability class page 5.10

Fixed end

H - 15

Moving end R+3

HF = H + 10

R H

018 51

D K

56 100

028 71

Pitch = 20 mm/link Links/m = 50 (1000 mm) Chain length = S/2 + K

038 91

66 76 130 160 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)

FLG = with straight upper run FLB = with permitted sag

S = Length of travel R = Bending radius

H = Nominal clearance height HF = Required clearance height

D = Overlength e-chain , radius in final position K = π • R + "safety" ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.37 ®

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Seite 5.38

E2 micro Series 06 Product Range Standard

Series 06 | One-piece, non snap-open e-chain

R Bending radii

[mm]

06. 06 .R.0 06. 10 .R.0

6 10

12,5 16,5

| 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,13

06. 16 .R.0 06. 20 .R.0

16 20

22,5 27,0

| 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,16

06. 30 .R.0 06. 40 .R.0 06. 50 .R.0

30 40 50

37,0 47,0 57,0

| 018 | 028 | 038 | | 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,20

Weight [kg/m]

≈ 0,14 ≈ 0,17 ≈ 0,23 ≈ 0,26 ≈ 0,30

06. 64 .R.0 64 71,0 | 018 | 028 | 038 | Supplement Part No. with required radius (R). Example: 06.10.028.0

Standard color black Bending radius R

10,5

Ba Bi

Order key

06. 10. 028. 0 8,0 max.

Width index (depends on Bi) Series / Type

06.10.028.0 = non snap-open e-chain , Bi 10 mm inner width, R 028 mm radius, color black ®

More order examples and configuration options

page 5.40

Standard e-chains available from stock. Delivery in 24h or today!* ®

*Delivery time means time until shipping of goods

Series 06 | Optional | With molded-in vertical separation non snap-open

06. 16 .R.0.S1

R Bending radii

[mm]

| 018 |

Ba Bi A

Supplement Part No. with required radius (R). Example: 06.16.028.0.S1

5.38 3D-CAD files, configurators, PDF

www.igus.de/en/06

Dim. A

Dim. B

[mm]

Weight [kg/m]

8,5

6,3

≈ 0,18

non snap-open

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Seite 5.39

E2 micro Series 06 Mounting brackets Moving end

Fixed end

060...1(PZ)

060...2(PZ) 4

5,8/90°

Moving end

3,2

060.06.12 - 060.20.12: center bores only Fixed end

060.30.12 - 060.64.12: outer bores only

Polymer locking, one-piece | Universal for e-chains Recommended for unsupported applications Width Index

Part No. full set with

.06. .10.

Part No. full set without

Dim. A

Dim. B

[mm]

Number of teeth

tiewrap plates tiewrap plates 060.06.12PZ 060.06.12 060.10.12PZ 060.10.12

– –

12,5 16,5

1 1

.16. .20. .30.

060.16.12PZ 060.20.12PZ 060.30.12PZ

060.16.12 060.20.12 060.30.12

– – 22

22,5 27,0 37,0

2 2 3

.40. .50.

060.40.12PZ 060.50.12PZ

060.40.12 060.50.12

32 42

47,0 57,0

4 5

.64.

060.64.12PZ

060.64.12

71,0

Part No. structure

060.10.12 PZ A1 A…must be indicated on preassembled configurations With integrated strain relief tiewrap plates

Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A1... A4 e.g. 060.10.12PZA1

Full set = 12 Mounting brackets for selected width index

Additional Features Single-part order

Quicksnap - the complete, detachable

Quickfix - mounting bracket with dowel,

Mounting bracket Moving end 060.10.1 PZ A1 (preass. + tiewrap plate) Mounting bracket Fixed end

mounting unit. Part Nos. 060.10.QS, 060.16.QS, 060.20.QS, 060.40.QS

available upon request

060.10.2 PZ A1 (preass. + tiewrap plate)

available from stock

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

5.39

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Seite 5.40

E2 micro Series 06 Options and order key Standard

Part No. Standard e-chains ®

NC-Version (no camber) without pretension

Reverse bending radius for circular movements

ATEX / ESD classified e-chains II 2 GD

Part No. NC-Material e-chains

Part No. RBR e-chains

Part No. ESD-Material e-chains

06.10.R.0

06.10.R.0.NC

06.10.R1/R2.0

06.05.R.0.ESD

Delivery time 24h or today!*

Delivery time 3-5 work days

Delivery time 10 work days

Delivery time 5 work days

(2-5 work days at an express surcharge)

Order example | Order key and color options Order example for complete e-chain (1,0 m), color black, with mounting brackets: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 50 links ®

+ Mounting brackets 1 set (with integrated strain relief)

06.10.028.0 060.10.12PZ

Order text: 1,0 m 06.10.028.0 + 060.10.12PZ

Order key

Color options for e-chains and e-tubes

06.10.028.0

Color

Order index

Color

black

.0 from stock!

green*

Standard color black Bending radius R

white*

grey*

Width index (depends on Bi) Series / Type

yellow*

.1 .5 .4 .2 .6 .8

Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!) ®

violet*

orange* red* blue*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.40 3D-CAD files, configurators, PDF

www.igus.de/en/06

Order index .7

.3 for e-chains .3 for e-tubes agate grey* .11 light grey* .14 black grey* .13 yellow/black* .9 dusty grey*

05)-D-EU-MIC -MIN -MED-速

My Sketches

26.07.2011

15:49 Uhr

Seite 5.41

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.41 速

05)-D-EU-MIC -MIN -MED-®

B07

26.07.2011

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Seite 5.42

10,3

E2 micro Series B07 Introduction

Snap-open along outer radius Mounting bracket with strain relief option

When to use the Series B07 E2 micro: If a small e-chain with an inner height of 10,3 mm and smallest bending radii are required For inner widths up to 40 mm For unsupported lengths up to 0,55 m and fill weights up to 0,4 kg/m Small pitch, smooth running If a low-priced, snap-open e-chain is required If quick insertion of cables with preassembled connectors is required ®

Lightweight and stable

Snap-open along outer radius with film-hinge

Small pitch for smooth running

For high accelerations

When to use a different igus Series: If snap-open links are not necessary Series 06 E2 micro, page 5.36 If a fully enclosed e-tube is required Series R07 zipper-e-tube, page 4.20 ®

Open B07 e-chains in a flash with the e-chain opener page 5.9 ®

Two-piece link design

15 mm

Photo not 1:1

Original size 1:1 Outer height 15 mm

5.42

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

3D-CAD files, configurators, PDF

www.igus.de/en/B07

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B07

FLG

1.00 HF

Example Fill weight = 0,25 [kg/m]

Fill weight [kg/m]

E2 micro Series B07 Dimensions Unsupported

FLB

Unsupported length FLB = 0,52 m Length of travel = 1,04 m

S (FLG)

0.75

S (FLB)

0.50

FLB

FLG 0.25

Unsupported applications Unsupported e-chains feature positive camber over short travels. This must be ®

0 0 0.25 0.50 Unsupported length FLG / FLB [m]

0.75

1.00

Length of travel S [m] 0

0.50

accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8

1.00

1.50

2.00

Technical Data

S S/2

Speed, material, temperature and flammability class page 5.10

Fixed end

H - 15

Moving end R+3

HF = H + 10

R H

018 51

D K

56 100

028 71

Pitch = 20 mm/link Links/m = 50 (1000 mm) Chain length = S/2 + K

038 91

66 76 130 160 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)

FLG = with straight upper run FLB = with permitted sag

S = Length of travel R = Bending radius

H = Nominal clearance height HF = Required clearance height

D = Overlength e-chain , radius in final position K = π • R + "safety" ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.43 ®

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Seite 5.44

E2 micro Series B07 Product Range Standard

Series B07 | Two-piece link design, snap-open along outer radius Snap-open along outer radius

R Bending radii

[mm]

Weight

B07. 16 .R.0 B07. 20 .R.0

16 20

22,5 27

| 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,16

B07. 30 .R.0 B07. 40 .R.0

30 40

37 47

| 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,20

[kg/m]

≈ 0,17 ≈ 0,23

Supplement Part No. with required radius (R). Example: B07.40.038.0

Order key

Width index (depends on Bi)

8,0 max.

Series / Type B07.40.038.0 = e-chain snap-open along outer radius, Bi 40 mm inner width, R 038 mm radius, color black More order examples and configuration options page 5.46 ®

Part No. of e-chain links as single parts ®

page 5.11

Standard e-chains available from stock. Delivery in 24h or today!* ®

*Delivery time means time until shipping of goods

5.44 3D-CAD files, configurators, PDF

www.igus.de/en/B07

Standard color black Bending radius R

10,3

Ba Bi

B07. 40. 038. 0

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B07

E2 micro Series B07 Mounting brackets Moving end

Fixed end

060...1(PZ)

060...2(PZ)

5,8/90°

Moving end

90° 3,2

3,2

060.16.12 - 060.20.12: center bores only Fixed end

060.30.12 - 060.40.12: bores (see figure above)

Polymer locking, one-piece | Universal for e-chains Recommended for unsupported applications Width Index

Part No. full set with

Part No. full set without

.16. .20.

tiewrap plates 060.16. 12PZ 060.20. 12PZ

.30. .40.

060.30. 12PZ 060.40. 12PZ

Dim. A

Dim. B

[mm]

Number of teeth

tiewrap plates 060.16. 12 060.20. 12

– –

22,5 27,0

2 2

Available with or without strain relief tiewrap plates

060.30. 12 060.40. 12

22 32

37,0 47,0

3 4

Corrosion-resistant Inner and outer attachment possible Various installation options on the

One-piece mounting bracket

fixed end and/or the moving end

Part No. structure 060.40.12 PZ A1 A…must be indicated on preassembled configurations With integrated strain relief tiewrap plates

Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A1... A4 e.g. 060.40.12PZA1

Full set = 12 Mounting brackets for selected width index

Additional Features

Single-part order Mounting bracket Moving end 060.40.1 PZ A1 (preass. + tiewrap plate) Quicksnap - the complete, detachable mounting unit. Part Nos. 060.10.QS, 060.16.QS, 060.20.QS, 060.40.QS available from stock

Quickfix - mounting bracket with dowel, available upon request

Mounting bracket Fixed end 060.40.2PZ A1

(preass. + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1 igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.45 ®

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Seite 5.46

E2 micro Series B07 Options and order key Standard

Part No. Standard e-chains ®

NC-Version (no camber) without pretension

Reverse bending radius for circular movements

ATEX / ESD classified e-chains II 2 GD

Part No. NC-Material e-chains

Part No. RBR e-chains

Part No. ESD-Material e-chains

B07.40.R.0

B07.40.R.0.NC

B07.40.R1/R2.0

B07.40.R.0.ESD

Delivery time 24h or today!*

Delivery time 3-5 work days

Delivery time 10 work days

Delivery time 5 work days

(2-5 work days at an express surcharge)

Order example | Order key and color options Order example for complete e-chain (1,0 m), color black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 50 links ®

+ Mounting brackets 1 set (+ tiewrap plates)

B07.40.038.0 060.40.12PZ

Order text: 1,0 m B07.40.038.0 + 060.40.12PZ

Order key

Color options for e-chains and e-tubes

B07.40.038.0

Color

Order index

Color

black

.0 from stock!

green*

Standard color black Bending radius R

white*

grey*

Width index (depends on Bi) Series / Type

yellow*

.1 .5 .4 .2 .6 .8

Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!) ®

violet*

orange* red* blue*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.46 3D-CAD files, configurators, PDF

www.igus.de/en/B07

Order index .7

.3 for e-chains .3 for e-tubes agate grey* .11 light grey* .14 black grey* .13 yellow/black* .9 dusty grey*

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Seite 5.47

E2 micro Series B07 Application example

B07

Attractive and flexible E2 micro energy supply system at a height-adjustable high-end design speaker’s lectern

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.47 ®

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074

26.07.2011

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Seite 5.48

E2 micro Series 074 Introduction

10,9

NEW in this catalog Snap-open along inner radius Mounting bracket with integrated strain relief option

Closed outside

When to use the Series 074 E2 micro: If a small e-chain with an inner height of 10,9 mm and small bending radii are required Inner width 10 mm For unsupported lengths up to 0,55 m and fill weights up to 0,4 kg/m Small pitch for smooth running If snap-open mechanism with film-hinge is required If quick insertion of cables with preassembled connectors is required 速

Dirt-repellent exterior When to use a different igus Series: If snap-open links are not necessary Series 06 E2 micro, page 5.36 If a fully enclosed e-tube is required Series R07 zipper-e-tube, page 4.20 速

One-piece link-design

Small pitch for smooth running

Crossbar, snap-open along inner radius with film-hinge

15 mm

Photo not 1:1

Original size 1:1 Outer height 15 mm

5.48

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

3D-CAD files, configurators, PDF

www.igus.de/en/074

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074

FLG

1.00 HF

Example Fill weight = 0,25 [kg/m]

Fill weight [kg/m]

E2 micro Series 074 Dimensions Unsupported

FLB

Unsupported length FLB = 0,52 m Length of travel = 1,04 m

S (FLG)

0.75

S (FLB)

0.50

FLB

FLG 0.25

Unsupported applications Unsupported e-chains feature positive camber over short travels. This must be ®

0 0 0.25 0.50 Unsupported length FLG / FLB [m]

0.75

1.00

Length of travel S [m] 0

0.50

accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8

1.00

1.50

2.00

Technical Data

S S/2

Speed, material, temperature and flammability class page 5.10

Fixed end

H - 15

Moving end R+3

HF = H + 10

R H

018* 51

028 71

Pitch = 20 mm/link Links/m = 50 (1000 mm) Chain length = S/2 + K

038* 91

D 56 66 76 K 100 130 160 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight) * Radii 018, 038 upon request. Delivery time approx. 6-8 weeks after order. FLG = with straight upper run FLB = with permitted sag

S = Length of travel R = Bending radius

H = Nominal clearance height HF = Required clearance height

D = Overlength e-chain , radius in final position K = π • R + "safety" ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.49 ®

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26.07.2011

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Seite 5.50

E2 micro Series 074 Product Range Standard

Series 074 | One-piece, snap-open along inner radius with film-hinge Snap-open along inner radius

R Bending radii

[mm]

Weight

074. 10 .R.0 074. 16 .R.0**

10 16

18,2 22,5

| 018 | 028* | 038* | | 018 | 028* | 038* |

≈ 0,15

074. 20 .R.0** 074. 30 .R.0**

20 30

27 37

| 018 | 028* | 038* | | 018 | 028* | 038* |

≈ 0,17

074. 40 .R.0**

| 018 | 028* | 038* |

≈ 0,23

[kg/m]

≈ 0,16 ≈ 0,20

**Width upon request. Delivery time approx. 6-8 weeks after order. * Radii 018, 038 upon request. Delivery time approx. 6-8 weeks after order.

Supplement Part No. with required radius (R). Example: 074.10.018.0

Order key

8,5 max.

Width index (depends on Bi) Series / Type

074.10.018.0 = e-chain snap-open along inner radius, Bi 10 mm inner width, R 018 mm radius, color black More order examples and configuration options page 5.52 ®

Part No. of e-chain links as single parts ®

page 5.11

Standard e-chains incl. accessories available from stock. Delivery in 24h or today!* ®

*Delivery time means time until shipping of goods

5.50 3D-CAD files, configurators, PDF, applications

www.igus.de/en/074

Standard color black Bending radius R

10,9

Ba Bi

074. 10. 018. 0

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Seite 5.51

074

E2 micro Series 074 Mounting brackets Moving end

Fixed end

060...1(PZ)

060...2(PZ)

5,8/90°

Moving end A

90° 3,2

3,2

060.10.12 - 060.20.12: center bores only 060.30.12 - 060.40.12: bores (see figure above)

Fixed end

Polymer locking, one-piece | Universal for e-chains Recommended for unsupported applications Width Index

Part No. full set with

Part No. full set without

.10. .16.

tiewrap plates 060.10. 12PZ 060.16. 12PZ

.20. .30. .40.

060.20. 12PZ 060.30. 12PZ 060.40. 12PZ

Dim. A

Dim. B

[mm]

Number of teeth

tiewrap plates 060.10. 12 060.16. 12

– –

16,5 22,5

1 2

Available with or without strain relief tiewrap plates

060.20. 12 060.30. 12 060.40. 12

– 22 32

27,0 37,0 47,0

2 3 4

Corrosion-resistant Inner and outer attachment possible Various installation options on the

One-piece mounting bracket

fixed end and/or the moving end

Part No. structure 060.10.12 PZ A1 A…must be indicated on preassembled configurations With integrated strain relief tiewrap plates

Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A1... A4 e.g. 060.10.12PZA1

Full set = 12 Mounting brackets for selected width index

Additional Features

Single-part order Mounting bracket Moving end 060.10.1 PZ A1 (preass. + tiewrap plate) Quicksnap - the complete, detachable mounting unit. Part Nos. 060.10.QS, 060.16.QS, 060.20.QS, 060.40.QS available from stock

Quickfix - mounting bracket with dowel, available upon request

Mounting bracket Fixed end 060.10.2PZ A1

(preass. + tiewrap plate)

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074

26.07.2011

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Seite 5.52

E2 micro Series 074 Options and order key Standard

Part No. Standard e-chains ®

NC-Version (no camber) without pretension

Reverse bending radius for circular movements

ATEX / ESD classified e-chains II 2 GD

Part No. NC-Material e-chains

Part No. RBR e-chains

Part No. ESD-Material e-chains

074.10.R.0

074.10.R.0.NC

074.10.R1/R2.0

074.10.R.0.ESD

Delivery time 24h or today!*

Delivery time 3-5 work days

Delivery time 10 work days

Delivery time 5 work days

(2-5 work days at an express surcharge)

Order example | Order key and color options Order example for complete e-chain (1,0 m), color black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 50 links ®

+ Mounting brackets 1 set (+ tiewrap plates)

074.10.018.0 060.10.12PZ

Order text: 1,0 m 074.10.018.0 + 060.10.12PZ

Order key

Color options for e-chains and e-tubes

074.10.018.0

Color

Order index

Color

black

.0 from stock!

green*

Standard color black Bending radius R

white*

grey*

Width index (depends on Bi) Series / Type

yellow*

.1 .5 .4 .2 .6 .8

Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!) ®

violet*

orange* red* blue*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.52 3D-CAD files, configurators, PDF, applications

www.igus.de/en/074

Order index .7

.3 for e-chains .3 for e-tubes agate grey* .11 light grey* .14 black grey* .13 yellow/black* .9 dusty grey*

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Seite 5.53

074

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.53 速

05)-D-EU-MIC -MIN -MED-®

094

26.07.2011

15:49 Uhr

Seite 5.54

E2 micro Series 094 Introduction

NEW in this catalog Snap-open along inner radius Mounting bracket with integrated strain relief option

Closed outside

Dirt-repellent exterior

One-piece link-design

When to use the Series 094 E2 micro: If a small e-chain with an inner height of 15 mm and small bending radii are required Inner width 10 mm For unsupported lengths up to 1,0 m and fill weights up to 0,7 kg/m Small pitch for smooth running If snap-open mechanism with film-hinge is required If quick insertion of cables with preassembled connectors is required ®

When to use a different igus Series: If snap-open links are not necessary Series 08 E2 micro, page 5.60 If a fully enclosed e-tube is required Series R09 zipper-e-tube, page 4.32 ®

Small pitch for smooth running

Crossbar, snap-open along inner radius with film-hinge

19,3 mm

Abbildung Photo not 1:1 nicht maßstäblich

Original size 1:1 Outer height 19,3 mm

5.54

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

3D-CAD files, configurators, PDF

www.igus.de/en/094

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Seite 5.55

E2 micro Series 094 Dimensions Unsupported

094

Fill weight [kg/m]

FLG

1.00 HF

Example Fill weight = 0,7 [kg/m]

FLB

Unsupported length FLB = 0,63 m Length of travel = 1,26 m

S (FLG)

0.75

S (FLB)

FLB FLG 0.50

0.25

Unsupported applications Unsupported e-chains feature positive camber over short travels. This must be ®

0 0 0.25 0.50 Unsupported length FLG / FLB [m]

0.75

1.00

Length of travel S [m] 0

0.50

accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8

1.00

1.50

2.00

Technical Data

S S/2

Speed, material, temperature and flammability class page 5.10

R H

028 75

038* 95

Fixed end

19,3

H - 19,3

Moving end R+3

HF = H + 15

Pitch = 20 mm/link Links/m = 50 (1000 mm) Chain length = S/2 + K

048* 115

D 68 78 88 K 130 160 195 The required clearance height: HF = H + 15 mm (with 0,3 kg/m fill weight) * Radii 038, 048 upon request. Delivery time approx. 6-8 weeks after order. FLG = with straight upper run FLB = with permitted sag

S = Length of travel R = Bending radius

H = Nominal clearance height HF = Required clearance height

D = Overlength e-chain , radius in final position K = π • R + "safety" ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.55 ®

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094

26.07.2011

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Seite 5.56

E2 micro Series 094 Product Range Standard

Series 094 | One-piece, snap-open along inner radius with film-hinge Snap-open along inner radius

R Bending radii

[mm]

Weight

094. 10 .R.0 094. 16 .R.0**

10 16

18,2 24,2

| 028 | 038* | 048* | | 028 | 038* | 048* |

≈ 0,23

094. 20 .R.0** 094. 30 .R.0**

20 30

28,2 38,2

| 028 | 038* | 048* | | 028 | 038* | 048* |

≈ 0,25

094. 40 .R.0**

48,2

| 028 | 038* | 048* |

≈ 0,31

[kg/m]

≈ 0,24 ≈ 0,28

**Width upon request. Delivery time approx. 6-8 weeks after order. * Radii 038, 048 upon request. Delivery time approx. 6-8 weeks after order.

Supplement Part No. with required radius (R). Example: 094.10.028.0

Order key

13 max.

Width index (depends on Bi)

14,3

Standard color black Bending radius R Series / Type

094.10.028.0 = e-chain snap-open along inner radius, Bi 40 mm inner width, R 028 mm radius, color black More order examples and configuration options page 5.58 ®

Part No. of e-chain links as single parts ®

page 5.11

Standard e-chains incl. accessories available from stock. Delivery in 24h or today!* ®

*Delivery time means time until shipping of goods

5.56 3D-CAD files, configurators, PDF, applications

www.igus.de/en/094

19,3

Ba Bi

094. 10. 028. 0

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Seite 5.57

094

E2 micro Series 094 Mounting brackets Moving end

Fixed end

080...1(PZ)

080...2(PZ) 5

5,8/90°

Moving end

5,8/90°

2°

3°

3,2

080.10.12 - 080.20.12: center bores only 080.30.12 - 080.40.12: bores (see figure above)

Fixed end

Polymer locking, one-piece | Universal for e-chains Recommended for unsupported applications Width Index

Part No. full set with

Part No. full set without

.10. .16.

tiewrap plates 080.10. 12PZ 080.16. 12PZ

.20. .30. .40.

080.20. 12PZ 080.30. 12PZ 080.40. 12PZ

Dim. A

Dim. B

Number

[mm]

of teeth

tiewrap plates 080.10. 12 080.16. 12

– –

18,2 24,2

1 2

080.20. 12 080.30. 12 080.40. 12

– 22 32

28,2 38,2 48,2

2 3 4

Part No. structure 080.10.12 PZ A1 A…must be indicated on preassembled configurations With integrated strain relief tiewrap plates

Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A1... A4 e.g. 080.40.12PZA1

Full set = 12 Mounting brackets for selected width index

Additional Features

Single-part order Mounting bracket Moving end 080.10.1 PZ A1 (preass. + tiewrap plate) Quicksnap - the complete, detachable mounting unit. Part Nos. 080.20.QS, 080.30.QS available from stock

Quickfix - mounting bracket with dowel, available upon request

Mounting bracket Fixed end 080.10.2 PZ A1

(preass. + tiewrap plate)

05)-D-EU-MIC -MIN -MED-®

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26.07.2011

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Seite 5.58

E2 micro Series 094 Options and order key Standard

Part No. Standard e-chains ®

NC-Version (no camber) without pretension

Reverse bending radius for circular movements

ATEX / ESD classified e-chains II 2 GD

Part No. NC-Material e-chains

Part No. RBR e-chains

Part No. ESD-Material e-chains

094.10.R.0

094.10.R.0.NC

094.10.R1/R2.0

094.10.R.0.ESD

Delivery time 24h or today!*

Delivery time 3-5 work days

Delivery time 10 work days

Delivery time 5 work days

(2-5 work days at an express surcharge)

Order example | Order key and color options Order example for complete e-chain (1,0 m), color black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 50 links ®

+ Mounting brackets 1 set (+ tiewrap plates)

094.10.028.0 080.10.12PZ

Order text: 1,0 m 094.10.028.0 + 080.10.12PZ

Order key

Color options for e-chains and e-tubes

094.10.028.0

Color

Order index

Color

black

.0 from stock!

green*

Standard color black Bending radius R

white*

grey*

Width index (depends on Bi) Series / Type

yellow*

.1 .5 .4 .2 .6 .8

Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!)

violet*

orange* red*

blue*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.58 3D-CAD files, configurators, PDF, applications

www.igus.de/en/094

Order index .7

.3 for e-chains .3 for e-tubes agate grey* .11 light grey* .14 black grey* .13 yellow/black* .9 dusty grey*

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26.07.2011

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Seite 5.59

094

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.59 速

05)-D-EU-MIC -MIN -MED-®

26.07.2011

15:50 Uhr

Seite 5.60

E2 micro Series 08 Introduction

Small pitch, high stablitity Mounting bracket with strain relief option

When to use the Series 08 E2 micro: If a small e-chain with an inner height of 15 mm and smallest bending radii are required For inner widths up to 64 mm For unsupported lengths up to 1,0 m and fill weights up to 0,7 kg/m Small pitch, smooth running If extra torsional rigidity is required If a one-piece, non snap-open e-chain is required If an interior separation is required ®

Light and cost-effective

Dirt-repellent exterior

Small pitch for smooth running

When to use a different igus Series: If snap-open links are required Series 09 zipper, page 4.26 Series B09 E2 micro, page 5.66 If quick insertion of cables with preassembled connectors is required Series E08 easy chain , page 3.28 If a fully enclosed e-tube is required Series R09 zipper-e-tube, page 4.32 ®

One-piece design, non snap-open

High torsional rigidity

19,3 mm

Photo not 1:1

Original size 1:1 Outer height 19,3 mm

5.60

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

3D-CAD files, configurators, PDF

www.igus.de/en/08

05)-D-EU-MIC -MIN -MED-®

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Seite 5.61

FLG

1.00 HF

Example Fill weight = 0,7 [kg/m]

Fill weight [kg/m]

E2 micro Series 08 Dimensions Unsupported

FLB

Unsupported length FLB = 0,63 m Length of travel = 1,26 m

S (FLG)

0.75

S (FLB)

FLB FLG 0.50

0.25

Unsupported applications Unsupported e-chains feature positive camber over short travels. This must be ®

0 0 0.25 0.50 Unsupported length FLG / FLB [m]

0.75

1.00

Length of travel S [m]

0.50

accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8

1.00

1.50

2.00

Technical Data

S S/2

Speed, material, temperature and flammability class page 5.10

R H

025* 69

D K

65 120

028 75

Fixed end

19,3

H - 19,3

Moving end R+6

HF = H + 15

038 95

68 78 130 160 The required clearance height: HF = H + 15 mm (with 0,3 kg/m fill weight)

Pitch = 20 mm/link Links/m = 50 (1000 mm) Chain length = S/2 + K

048 115 88 195

*Radius 025 only for Part.No. 08.10. and 08.20. FLG = with straight upper run FLB = with permitted sag

S = Length of travel R = Bending radius

H = Nominal clearance height HF = Required clearance height

D = Overlength e-chain , radius in final position K = π • R + "safety" ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.61 ®

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Seite 5.62

E2 micro Series 08 Product Range Standard

Series 08 | One-piece, non snap-open e-chain

R Bending radii

[mm]

08. 10 .R.0 08. 13 .R.0

10 13

18,2 21,2

| 025 | 028 | 038 | 048 | | 025* | 028 | 038 | 048* |

≈ 0,21

08. 16 .R.0 08. 20 .R.0

16 20

24,2 28,2

| 025* | 028 | 038 | 048 | | 025 | 028 | 038 | 048 |

≈ 0,24

08. 30 .R.0 08. 40 .R.0 08. 50 .R.0

30 40 50

38,2 48,2 58,2

| 025* | 028 | 038 | 048 | | 025* | 028 | 038 | 048 | | 025* | 028 | 038 | 048 |

≈ 0,28

non snap-open

Weight [kg/m]

≈ 0,23 ≈ 0,25 ≈ 0,31 ≈ 0,37

*Radius upon request. Delivery time approx. 1-2 weeks after order.

Supplement Part No. with required radius (R). Example: 08.50.038.0

Order key

12 max.

08.50.038.0 = non snap-open e-chain , Bi 50 mm inner width, R 038 mm radius, color black More order examples and configuration options page 5.65 ®

Standard e-chains available from stock. Delivery in 24h or today!* ®

*Delivery time means time until shipping of goods

5.62 3D-CAD files, configurators, PDF

www.igus.de/en/08

Standard color black Bending radius R Width index (depends on Bi) Series / Type

19,3

Ba Bi

08. 50. 038. 0

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Seite 5.63

6,5

2,0

5,8

E2 micro Series 08 Interior separation

B09.2.1

111.X

Separators, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain link! Note: When utilizing these one-piece links, please assemble the interior separation before mounting the e-chain! ®

1,4

Slotted separator for e-chains

unassembled B09.2 assembled B09.2.1

Full-width shelf e-chains /e-tubes ®

unassembled 110.X 111.X assembled

Slotted separator B09.2 is used when vertical and horizontal separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

Full-width shelf 110.X this option makes sense in applications with many thin cables with similar diameters. For a consequent subdivision.

Full-width shelves Width X [mm]

unassembled

assembled

Width X [mm]

unassembled

assembled

Width X [mm]

unassembled

assembled

010 013 016

110.10 110.13 110.16

111.10 111.13 111.16

020 030 040

110.20 110.30 110.40

111.20 111.30 111.40

050

110.50

111.50

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.63 ®

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Seite 5.64

E2 micro Series 08 Mounting brackets

Moving end

Fixed end

080...1(PZ)

080...2(PZ)

5,8/90°

Moving end

2° 3° 3,2

3°

3,2

080.06.12 - 080.20.12: center bores only 080.30.12 - 080.50.12: all bores

Fixed end

Polymer locking, one-piece | Universal for e-chains Recommended for unsupported applications Width Index

Part No. full set with

Part No. full set without

.10. .13.

tiewrap plates 080.10. 12PZ 080.13. 12PZ*

.16. .20. .30. .40. .50.

Dim. A

Dim. B

[mm]

Number of teeth

tiewrap plates 080.10. 12 080.13. 12

– –

18,2 21,2

1 –

080.16. 12PZ 080.20. 12PZ 080.30. 12PZ

080.16. 12 080.20. 12 080.30. 12

– – 22

24,2 28,2 38,2

2 2 3

080.40. 12PZ 080.50. 12PZ

080.40. 12 080.50. 12

32 42

48,2 58,2

4 5

*upon request. Delivery time approx. 6-8 weeks after order.

Order example 080.50.12 PZ A1 A…must be indicated on preassembled configurations With integrated strain relief tiewrap plates

Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A1... A4 e.g. 080.50.12PZA1

Full set = 12 Mounting brackets for selected width index

Additional Features Single-part order

Quicksnap - the complete, detachable

Quickfix - mounting bracket with dowel,

Mounting bracket Moving end 080.50.1 PZ A1 (preass. + tiewrap plate) Mounting bracket Fixed end

mounting unit. Part Nos. 080.20.QS, 080.30.QS available from stock

available upon request

080.50.2PZ A1

(preass. + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1 5.64 3D-CAD files, configurators, PDF

www.igus.de/en/08

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Seite 5.65

E2 micro Series 08 Options and order key Standard

Part No. Standard e-chains ®

NC-Version (no camber) without pretension

Reverse bending radius for circular movements

ATEX / ESD classified e-chains II 2 GD

Part No. NC-Material e-chains

Part No. RBR e-chains

Part No. ESD-Material e-chains

08.50.R.0

08.50.R.0.NC

08.50.R1/R2.0

08.50.R.0.ESD

Delivery time 24h or today!*

Delivery time 3-5 work days

Delivery time 10 work days

Delivery time 5 work days

(2-5 work days at an express surcharge)

Order example | Order key and color options Order example for complete e-chain (1,0 m), color black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 50 links ®

08.50.038.0

+ Mounting brackets 1 set (+ tiewrap plates)

080.50.12PZ

+ Interior separation with 2 separators assembled every 2nd link

2 x B09.2.1

Order text: 1,0 m 08.50.038.0 + 080.50.12PZ + 2 x B09.2.1

Order key

Color options for e-chains and e-tubes

08.50.038.0

Color

red*

Color Order index green* .0 from stock! .1 grey* .5 dusty grey* .4 agate grey* .2 light grey* .6 black grey*

Order index .7 .3 for e-chains .3 for e-tubes .11 .14 .13

blue*

black

Standard color black Bending radius R Width index (depends on Bi) Series / Type ®

Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!)

white* violet* yellow* orange*

yellow/black*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.65 ®

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B09

26.07.2011

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Seite 5.66

14,3

E2 micro Series B09 Introduction

Snap-open along outer radius Mounting bracket with strain relief option

When to use the Series B09 E2 micro: If a small e-chain with an inner height of 14,3 mm and small bending radii are required For inner widths up to 40 mm For unsupported lengths up to 1,0 m and fill weights up to 0,7 kg/m Small pitch, smooth running If a low-priced, snap-open e-chain is required If quick insertion of cables with preassembled connectors is required If an interior separation is required ®

Lightweight and stable

For high accelerations

Small pitch for smooth running

Snap-open along outer radius with film-hinge

When to use a different igus Series: If snap-open links are not necessary Series 08 E2 micro, page 3.60 If a fully enclosed e-tube is required Series R09 zipper-e-tube, page 4.32 ®

Open B09 e-chains in a flash with the e-chain opener page 5.9 ®

High torsional rigidity

Two-piece link design

19,3 mm

Photo not 1:1

Original size 1:1 Outer height 19,3 mm

5.66

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

3D-CAD files, configurators, PDF

www.igus.de/en/B09

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B09

E2 micro Series B09 Dimensions Unsupported Fill weight [kg/m]

FLG

1.00 HF

Example Fill weight = 0,7 [kg/m]

FLB

Unsupported length FLB = 0,63 m Length of travel = 1,26 m

S (FLG)

0.75

S (FLB)

FLB FLG 0.50

0.25

Unsupported applications Unsupported e-chains feature positive camber over short travels. This must be ®

0 0 0.25 0.50 Unsupported length FLG / FLB [m]

0.75

1.00

Length of travel S [m] 0

0.50

accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8

1.00

1.50

2.00

Technical Data

S S/2

Speed, material, temperature and flammability class page 5.10

R H

028 75

D K

68 130

038 95

Fixed end

19,3

H - 19,3

Moving end R+3

HF = H + 15

Pitch = 20 mm/link Links/m = 50 (1000 mm) Chain length = S/2 + K

048 115

78 88 160 195 The required clearance height: HF = H + 15 mm (with 0,3 kg/m fill weight)

FLG = with straight upper run FLB = with permitted sag

S = Length of travel R = Bending radius

H = Nominal clearance height HF = Required clearance height

D = Overlength e-chain , radius in final position K = π • R + "safety" ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.67 ®

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B09

26.07.2011

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Seite 5.68

E2 micro Series B09 Product Range Standard

Series B09 | Two-piece link design, snap-open along outer radius Snap-open along outer radius

R Bending radii

[mm]

Weight

B09. 16 .R.0 B09. 20 .R.0

16 20

24,2 28,2

| 028 | 038 | 048 | | 028 | 038 | 048 |

≈ 0,24

B09. 30 .R.0 B09. 40 .R.0

30 40

38,2 48,2

| 028 | 038 | 048 | | 028 | 038 | 048 |

≈ 0,28

[kg/m]

≈ 0,25 ≈ 0,31

Supplement Part No. with required radius (R). Example: B09.40.038.0

Order key

Width index (depends on Bi)

12,5 max.

Series / Type B09.40.038.0 = e-chain snap-open along outer radius, Bi 40 mm inner width, R 038 mm radius, color black More order examples and configuration options page 5.71 ®

Part No. of e-chain links as single parts ®

page 5.11

Standard e-chains available from stock. Delivery in 24h or today!* ®

*Delivery time means time until shipping of goods

5.68 3D-CAD files, configurators, PDF

www.igus.de/en/B09

14,3

Standard color black Bending radius R

19,3

Ba Bi

B09. 40. 038. 0

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Seite 5.69

B09

6,5

2,0

5,8

E2 micro Series B09 Interior separation

B09.2.1

111.X

Separators, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain link! ®

1,4

Slotted separator for e-chains

unassembled B09.2 assembled B09.2.1

Full-width shelf e-chains /e-tubes ®

unassembled 110.X 111.X assembled

Slotted separator B09.2 is used when vertical and horizontal separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

Full-width shelf 110.X this option makes sense in applications with many thin cables with similar diameters. For a consequent subdivision.

Full-width shelves Width X [mm]

unassembled

assembled

Width X [mm]

unassembled

assembled

Width X [mm]

unassembled

assembled

010 013 016

110.10 110.13 110.16

111.10 111.13 111.16

020 030 040

110.20 110.30 110.40

111.20 111.30 111.40

050

110.50

111.50

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.69 ®

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B09

26.07.2011

15:50 Uhr

Seite 5.70

E2 micro Series B09 Mounting brackets

Moving end

Fixed end

080...1(PZ)

080...2(PZ)

5,8/90°

Moving end 2°

3°

3,2

3°

080.16.12 - 080.20.12: center bores only Fixed end

080.30.12 - 080.40.12: bores (see figure above)

Polymer locking, one-piece | Universal for e-chains Recommended for unsupported applications Width Index

Part No. full set with

Part No. full set without

.16. .20.

tiewrap plates 080.16. 12PZ 080.20. 12PZ

.30. .40.

080.30. 12PZ 080.40. 12PZ

Dim. A

Dim. B

[mm]

Number of teeth

tiewrap plates 080.16. 12 080.20. 12

– –

24,2 28,2

2 2

080.30. 12 080.40. 12

22 32

38,2 48,2

3 4

Part No. structure 080.40.12 PZ A1 A…must be indicated on preassembled configurations With integrated strain relief tiewrap plates

Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A1... A4 e.g. 080.40.12PZA1

Full set = 12 Mounting brackets for selected width index

Additional Features

Single-part order Mounting bracket Moving end 080.40.1 PZ A1 (preass. + tiewrap plate) Quicksnap - the complete, detachable mounting unit. Part Nos. 080.20.QS, 080.30.QS available from stock

Quickfix - mounting bracket with dowel, available upon request

Mounting bracket Fixed end 080.40.2 PZ A1

(preass. + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

5.70 3D-CAD files, configurators, PDF

www.igus.de/en/B09

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Seite 5.71

B09

E2 micro Series B09 Options and order key Standard

Part No. Standard e-chains ®

NC-Version (no camber) without pretension

Reverse bending radius for circular movements

ATEX / ESD classified e-chains II 2 GD

Part No. NC-Material e-chains

Part No. RBR e-chains

Part No. ESD-Material e-chains

B09.40.R.0

B09.40.R.0.NC

B09.40.R1/R2.0

B09.40.R.0.ESD

Delivery time 24h or today!*

Delivery time 3-5 work days

Delivery time 10 work days

Delivery time 5 work days

(2-5 work days at an express surcharge)

Order example | Order key and color options Order example for complete e-chain (1,0 m), color black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 50 links ®

B09.40.038.0

+ Mounting brackets 1 set (+ tiewrap plates)

080.40.12PZ

+ Interior separation with 2 separators assembled every 2nd link

2 x B09.2.1

Order text: 1,0 m B09.40.038.0 + 080.40.12PZ + 2 x B09.2.1

Order key

Color options for e-chains and e-tubes

B09.40.038.0

Color

red*

Color Order index green* .0 from stock! .1 grey* .5 dusty grey* .4 agate grey* .2 light grey* .6 black grey*

Order index .7 .3 for e-chains .3 for e-tubes .11 .14 .13

blue*

black

Standard color black Bending radius R Width index (depends on Bi) Series / Type ®

Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!)

white* violet* yellow* orange*

yellow/black*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.71 ®

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Seite 5.72

05)-D-EU-MIC -MIN -MED-速

26.07.2011

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Seite 5.73

E2 mini Small and medium sizes

5.73

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E2 mini small and medium sizes E2 mini are small one-piece or two-piece echains , recommended for high dynamic applications. igus also offers a host of accessories and fixation options. "Upgrades" to openable versions are available for many types; they are interchangeable and can also serve as replacements. ®

Typical industries and applications ● Construction machinery ● Handlings ● Furniture ● Packaging machines ● Textile machines ● Vehicle construction ● Woodworking machines ● Glass machines ● Automation ● General machinery

Cleanroom Class 1 (ISO class 3) for Series 10 and 14, tested by the Dryden Engineering Company, California Special equipment: Electrically conductive ESD/ATEX version upon request UL94 - V2 classifications - for Series 14 and F17 (more Series upon request)

5.74

Seite 5.74

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Seite 5.75

E2 mini e-chain , RBR-version with reverse bending radius 速

E2 mini e-chain in a tooling machine, coolant resistant 速

Long travel applications of up to 40 m are possible. Here: Series 10 in a textile machine

Contents, selection table and assembly instructions

5.75

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Seite 5.76

E2 mini Contents Selection Table Series

Inner height

Inner width

Outer width

hi [mm]

Bi [mm]

Ba [mm]

Outer height Bending radius ha [mm]

R [mm]

Unsupported length max. [m]

Page

E2 mini One-piece e-chains

One-piece, non snap-open

10 11.031 11.080 11.1/11.2

18 23 28 41

15 - 100 31 80 15 - 25

26 - 113 41,2 93 25,5 - 35,5

23 28 33,4 46

028 - 180 045 - 070 038 040 - 100

1,20 ≈1,35 1,50 ≈1,35

5.80 5.88 5.94 5.100

E2 mini One-piece e-chains

Snap-open along inner radius with film-hinge

14 F17

20 32

15 - 50 15

26 - 61 26

25 39

028 - 125 048

0,65 1,20

5.106 5.126

E2 mini Two-piece e-chains

Snap-open along inner radius

B15 B17

17 32

15 - 100 15 - 100

26 - 113 25,5 - 113

23 39

038 - 180 048 - 125

1,20 1,00

5.112 5.120

E2 mini Two-piece e-chains

Snap-open along outer radius

B15i B17i

5.76

17 32

15 - 100 38

26 - 113 48,5

23 39

038 - 180 048 - 075

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

1,20 1,00

5.112 5.120

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Seite 5.77

E2 mini Assembly instructions 1

Push, click and snap in pin

Lever crossbars open

Separating: release side-link

Technical Data overview

Twist and pull apart

Part No. of e-chain links as single parts 速

Assembly video available online at

www.igus.de/en/video

5.77

05)-D-EU-MIC -MIN -MED-®

E2 mini

26.07.2011

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Seite 5.78

E2 mini Technical Data Overview

Technical Data - System E2 mini Gliding speed / acceleration (maximum) FLG FLB

max. 3 [m/s] / max. 10 [m/s ] 2

Speed / acceleration FLG max.

max. 20 [m/s] / max. 200 [m/s ]

Speed / acceleration FLB max.

max. 3 [m/s] / max. 6 [m/s ]

Material - permitted temperature °C

igumid G / -40° up to +120° C

Material - permitted temperature °C (only Series 14, F17)

igumid NB / -40° up to +80° C

Flammability class, igumid G FLG = with straight upper run

VDE 0304 IIC UL94 HB

FLB = with permitted sag

Installation methods overview, maximum travels - System E2 mini

e-chain Series

Unsupported application

≤ 1,20 m

11.031

Vertical hanging

Vertical standing

Side mounted unsupported

upon request

≤ 1,35 m

upon request

–

upon request

11.080

≤ 1,50 m

upon request

–

upon request

11.1/11.2

≤ 1,35 m

upon request

–

upon request

≤ 0,65 m

upon request

with rework

upon request

B15i / B15

≤ 1,20 m

upon request

with rework

upon request

B17i / B17

≤ 1,00 m

upon request

with rework

upon request

F17

≤ 1,20 m

upon request

with rework

upon request

5.78 3D-CAD files, configurators, PDF

www.igus.de/en/E2mni

Rotary application

with rework

Zig-zag application

upon request

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Seite 5.79

E2 mini

E2 mini e-chain links as single parts Overview ®

Part No. one- and two-piece e-chain links as single parts - System E2 mini Two-piece design, snap-open along outer radius e-chain

e-chain

Series

Crossbar*

Lower parts**

B15i

170.Bi

B15i.Bi 00.R

B17i

170.Bi

B17i.Bi 00.R

Lower part

B15i B17i

Two-piece design Crossbar

Two-piece design, snap-open along inner radius e-chain

e-chain

Series

Crossbar*

Lower parts**

Crossbar

B15 B17

Two-piece design

B15

170.Bi

B15.Bi 00.R

Lower part

B17

170.Bi

B17.Bi 00.R

* Crossbar: supplement Part No. with required width index (Bi) Example: 170.15 ** Lower parts: supplement Part No. with required width index (Bi) + 00 and radius (R) Example: B15.15 00.038

One-piece design, snap-open along inner radius Serie e-chains

One-piece e-chain link

Crossbar with film-hinge

One-piece design

snap-open

F17

One-piece design

snap-open

One-piece design

14 F17

Crossbar with film-hinge

One-piece design, non snap-open

Serie e-chains

One-piece design

10 11.080 11.031 11.1/11.2

non snap-open

One-piece e-chain link

One-piece design, non snap-open

11.031

One-piece design, non snap-open

11.080

One-piece design, non snap-open

11.1/11.2

One-piece design, non snap-open

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.79 ®

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Seite 5.80

E2 mini Series 10 Introduction Stable and cost-effective Mounting bracket with strain relief option

When to use the Series 10 E2 mini: If an e-chain with an inner height of 18 mm and small bending radii are required For inner widths up to 100 mm For unsupported lengths up to 1,2 m and fill weights up to 1,5 kg/m If a small but very stable e-chain is required If a one-piece, non snap-open e-chain is required If an interior separation is required ®

One-piece design, non snap-open When to use a different igus Series: If extremely quick opening of the links is necessary Series 15 zipper, page 4.38 If quick insertion of cables with preassembled connectors is required Series E14 easy chain , page 3.32 ®

Lightweight and stable

Large pin for high stability

Dirt-repellent exterior

Double stop dog for long unsupported travels

Series 10 with molded-in separator available. More information

page 5.83

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.80

3D-CAD files, configurators, PDF

www.igus.de/en/10

05)-D-EU-MIC -MIN -MED-®

26.07.2011

15:50 Uhr

Seite 5.81

Fill weight [kg/m]

E2 mini Series 10 Dimensions Unsupported FLG

2.0 HF

Example Fill weight = 0,75 [kg/m]

FLB

Unsupported length FLB = 0,85 m Length of travel = 1,70 m

S (FLG)

1.5

S (FLB)

FLB 1.0

FLG

0.5

Unsupported applications Unsupported e-chains feature positive camber over short travels. This must be ®

0 0 0.5 1.0 Unsupported length FLG / FLB [m]

1.5

2.0

Length of travel S [m] 0

1.0

accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8

2.0

3.0

4.0

Technical Data

38 23

30,5

H - 23

Moving end Fixed end

HF = H + 20

S/2

R H

028 79

038 99

048 119

D K

85 150

95 185

105 215

145 313

180 383

132 157 167 182 300 380 410 455 The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)

202 520

237 630

S = Length of travel R = Bending radius

100 223

110 243

Pitch = 30,5 mm/link Links/m = 33 (1006,5 mm) Chain length = S/2 + K

125 273

FLG = with straight upper run FLB = with permitted sag

075 173

Speed, material, temperature and flammability class page 5.78

H = Nominal clearance height HF = Required clearance height

D = Overlength e-chain , radius in final position K = π • R + "safety" ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.81 ®

05)-D-EU-MIC -MIN -MED-®

26.07.2011

15:50 Uhr

Seite 5.82

E2 mini Series 10 Product Range Standard

Series 10 | One-piece, non snap-open e-chain

R Bending radii

[mm]

10. 015 .R.0 10. 025 .R.0

15 25

26 36

| 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | | 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 |

≈ 0,35

10. 038 .R.0 10. 050 .R.0

38 50

49 61

| 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | | 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 |

≈ 0,46

10. 5 .R.0 63 76 | 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | 10. 6 .R.0 80 94 | 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | 10. 7 .R.0 100 113 | 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | Supplement Part No. with required radius (R). Example: 10.025.038.0

≈ 0,63

Weight [kg/m]

≈ 0,40 ≈ 0,52 ≈ 0,70 ≈ 0,76

Standard color black Bending radius R Width index (depends on Bi)

16 max.

Series / Type 10.025.038.0 = non snap-open e-chain , Bi 25 mm inner width, R 038 mm radius, color black More order examples and configuration options page 5.87 ®

Standard e-chains available from stock. Delivery in 24h or today!* ®

*Delivery time means time until shipping of goods

5.82 3D-CAD files, configurators, PDF

www.igus.de/en/10

Ba Bi

Order key

10. 025. 038. 0

non snap-open

05)-D-EU-MIC -MIN -MED-®

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Seite 5.83

E2 mini Series 10 Interior separation

111

1,5

Separator,

Separator 101

for e-chains

For a simple vertical subdivision on e-chains . Separators can be arranged anywhere in the e-chain cross-section. ®

unassembled assembled

101 111

Series 10 | Optional | With molded-in vertical separation non snap-open

10. 038 .R.0 .S 10. 050 .R.0 .S

R Bending radii

[mm]

38 50

49 61

| 075 | | 075 |

Side compartment Middle compartment Dim. A [mm] Dim. B [mm]

Ba Bi A

10 13

15 21

Weight [kg/m]

≈ 0,79 ≈ 0,85

Supplement Part No. with required radius (R). Example: 10.038.075.0.S or 10.050.075.0.S

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.83 ®

05)-D-EU-MIC -MIN -MED-®

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15:50 Uhr

Seite 5.84

E2 mini Series 10 Mounting brackets pivoting

For tight installation conditions Moving end

Fixed end

10...3P(Z) 17

10...4P(Z) 7,5

16,5

10.015. - 10.050.

7,5

B 11

6,5

Moving end 90°

10.5. - 10.7.

27°

90° 90°

6,2

27°

27° 90°

Fixed end

Polymer pivoting, one-piece | Standard Recommended for unsupported and gliding applications Width Index

Part No. full set with

Part No. full set without

Dim. A

Dim. B

[mm]

Number of teeth

015. 025.

tiewrap plates 1015.34PZ 1025.34PZ

tiewrap plates 1015.34P 1025.34P

– 10

25,5 35,5

2 3

038. 050. 5.

1038.34PZ 1050.34PZ 105. 34PZ

1038.34P 1050.34P 105. 34P

23 35 48

48,5 60,5 75,0

4 5 6

6. 7. .

106. 34PZ 107. 34PZ

106. 34P 107. 34P

65 85

92,0 112,0

8 10

Standard For tight installation conditions Strain relief with detachable tiewrap plates Variable traverse angle Corrosion-resistant Various installation options on the fixed end and/or the moving end Part No. structure (pivoting) 1025. 34 PZ A1 A…must be indicated on preassembled configurations Strain relief with chainfix tiewrap plates Full set pivoting = 34 Mounting brackets for selected width index

Possible installation conditions for assembled, pivoting mounting brackets. For the preassembled mode please add index A1... A4 e.g. 1025.34PZA1

Single-part order Mounting bracket Moving end 1025. 3 PZ A1 (preass. + tiewrap plate) Mounting bracket Fixed end 1025. 4 PZ A1

(preass. + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

5.84 3D-CAD files, configurators, PDF

www.igus.de/en/10

05)-D-EU-MIC -MIN -MED-®

26.07.2011

15:50 Uhr

Seite 5.85

E2 mini Series 10 Mounting brackets locking

For very high speed and acceleration Moving end

Fixed end

10...1P(Z) 17

10...2P(Z) 7,5

16,5

10.015. - 10.050.

16,5

7,5

B 11

6,5

10.5. - 10.7.

6,2

Moving end

Fixed end

Polymer locking, one-piece Recommended for vertical hanging and standing applications Width Index

Part No. full set with

Part No. full set without

Dim. A

Dim. B

[mm]

Number of teeth

015. 025.

tiewrap plates 1015.12PZ 1025.12PZ

tiewrap plates 1015.12P 1025.12P

– 10

25,5 35,5

2 3

038. 050. 5.

1038.12PZ 1050.12PZ 105. 12PZ

1038.12P 1050.12P 105. 12P

23 35 48

48,5 60,5 75,0

4 5 6

6. 7.

106. 12PZ 107. 12PZ

106. 12P 107. 12P

65 85

92,0 112,0

8 10

Locked connections At very high speed and/or acceleration If space is limited for height (the HF measurement) Various installation options on the fixed end and/or the moving end

Part No. structure (locking) 1025. 12 PZ A1 A…must be indicated on preassembled configurations Strain relief with chainfix tiewrap plates Full set locking = 12 Mounting brackets for selected width index

Possible installation conditions for assembled, locking mounting brackets. For the preassembled mode please add index A1... A4 e.g. 1025.12PZA1

Single-part order Mounting bracket Moving end 1025. 1 PZ A1 (preass. + tiewrap plate) Mounting bracket Fixed end 1025. 2 PZ A1

(preass. + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.85 ®

05)-D-EU-MIC -MIN -MED-®

26.07.2011

15:50 Uhr

Seite 5.86

Part No. 970.30.SL | 970.31.SL | Trough height: 77 mm

Aluminum "SuperTrough" Basic Version

Installation set "Basic" with C-Profile

BRa 30

BRi ≥ Ba + 4

Ba Bi

Bottom Clamp optionally attached inwards or outwards

Order example

–

960.30.150

.050

960.30.125

960.30.175

960.30.125

960.30.175

960.30.150

960.30.200

117

960.30.175

960.30.225

Bottom clamp optionally attached inwards or outwards

HRa = 77

960.30.150

.038

HRi ≥ 2 x ha

960.30.125

–

M6 x16

–

.025

.015

Part No. Part No. BRi attached attached [mm] inwards outwards

4,7

10.025.038.0

Length of the C-profile according to dimension BRi (see table)

Components, trough "Basic": Trough side parts, aluminum, 2 m Glide bar, plastic, 2m Glide strips, plastic, 2 m (without glide strips on request) Components, installation set "Basic": Bottom clamp, aluminum C-profile, galvanized steel M6 x 16 Sliding nut M6 Interface connector, plastic

table

Screw

Order example: Length of travel 30 m Center mounted for Series 10.5.038.0 with BRi = 80 Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No. Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough with glide bar (8 x 2 m sections) Part No.

970.30.SL 970.31.SL

Installation set "Basic" complete (guide trough-sets + 1)

Part No.960.30. 125

Order text: 17 installation sets Module for the fixed end page 9.16 Order text: 1 set

Part No.

Option: For an additional noise dampening with silencer profile, please add Index A - Example:

nMon = nRi + 1

970.80

Part No. 970.30.SLA

nRi x 2000 mm

Principle sketch: Number of installation sets to be installed = Number of trough sections + 1

Trough set Installation set Glide bar

5.86 3D-CAD files, configurators, PDF

C-profile Ba = Outer width e-chains Bi = Inner width e-chains

® ®

www.igus.de/en/10

BRi = Inner trough width BRa= Outer trough width HRi = Inner trough height

HRa = Outer trough height nMon = Number of installation sets nRi = Number of trough sets

05)-D-EU-MIC -MIN -MED-®

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15:50 Uhr

Seite 5.87

E2 mini Series 10 Options and order key Standard

Part No. Standard e-chains ®

NC-Version Reverse bending (no camber) radius for circular without pretension movements

Unsupported lengths +25% possible

ATEX / ESD classified e-chains II 2 GD

Part No. NC-Material e-chains

Part No. XXL-Material* e-chains

Part No. ESD-Material e-chains

Part No. RBR e-chains

+25%

10.025.R.0

10.025.R.0.NC

10.025.R1/R2.0

10.025.R.0.XXL

10.025.R.0.ESD

Delivery time 24h or today!*

Delivery time 3-5 work days

Delivery time 10 work days

Delivery time 1-2 weeks

Delivery time 5 work days

(2-5 work days at an express surcharge)

Order example | Order key and color options Order example for complete e-chain (1,0 m), color black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 33 links ®

10.025.038.0

+ Mounting brackets 1 set (+ tiewrap plates)

1025.34PZ

+ Interior separation with 2 separators assembled every 2nd link

2 x 111

Order text: 1,0 m 10.025.038.0 + 1025.34PZ + 2 x 111

Order key

Color options for e-chains and e-tubes

10.025.038.0

Color

red*

Color Order index green* .0 from stock! .1 grey* .5 dusty grey* .4 agate grey* .2 light grey* .6 black grey*

Order index .7 .3 for e-chains .3 for e-tubes .11 .14 .13

blue*

black

Standard color black Bending radius R Width index (depends on Bi) Series / Type ®

Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!)

white* violet* yellow* orange*

yellow/black*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.87 ®

05)-D-EU-MIC -MIN -MED-®

11.031

26.07.2011

15:50 Uhr

Seite 5.88

E2 mini Series 11.031 Introduction

Large inner height Mounting bracket with strain relief option

When to use the Series 11.031 E2 mini: If an e-chain with an inner height of 23 mm and small bending radii are required For inner widths up to 31 mm For unsupported lengths up to 1,3 m and fill weights up to 1,5 kg/m If a small e-chain with extra torsional rigity is required If a one-piece, non snap-open e-chain is required ®

One-piece design, non snap-open

Lightweight, torsional stability

Dirt-repellent exterior

When to use a different igus Series: If extremely quick opening of the links is necessary similar width/height from Series zipper, chapter 4 If quick insertion of cables with preassembled connectors is required similar width/height from Series easy chain , chapter 3 ®

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.88

3D-CAD files, configurators, PDF

www.igus.de/en/11.031

05)-D-EU-MIC -MIN -MED-®

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Seite 5.89

11.031

Fill weight [kg/m]

E2 mini Series 11.031 Dimensions Unsupported FLG

2.0 HF

Example Fill weight = 0,75 [kg/m] Unsupported length FLB = 0,9 m Length of travel = 1,8 m

FLB

S (FLG)

1.5

S (FLB)

FLB 1.0

FLG

0.5

Unsupported applications Unsupported e-chains feature positive camber over short travels. This must be ®

0 0 0.5 1.0 Unsupported length FLG / FLB [m]

1.5

2.0

Length of travel S [m] 0

1.0

2.0

accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8

3.0

4.0

Technical Data

S S/2

Speed, material, temperature and flammability class page 5.78

16,5

H - 28

Fixed end

R H

045 123

D K

107 205

30,5 38 R

Moving end

HF = H + 20

Pitch = 30,5 mm/link Links/m = 33 (1.006,5 mm) Chain length = S/2 + K

070 173

132 285 The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)

FLG = with straight upper run FLB = with permitted sag

S = Length of travel R = Bending radius

H = Nominal clearance height HF = Required clearance height

D = Overlength e-chain , radius in final position K = π • R + "safety" ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.89 ®

05)-D-EU-MIC -MIN -MED-®

11.031

26.07.2011

15:50 Uhr

Seite 5.90

E2 mini Series 11.031 Product Range Standard

Series 11.031 | One-piece, non snap-open e-chain

non snap-open

11. 031 .R.0

R Bending radii

[mm]

41,2

Weight [kg/m]

≈ 0,43

| 045 | 070 |

Supplement Part No. with required radius (R). Example: 11.031.045.0

Order key

Width index (depends on Bi) Series / Type

21 max.

11.031.045.0 = non snap-open e-chain , Bi 31 mm inner width, R 045 mm radius, color black More order examples and configuration options page 5.92 ®

Standard e-chains available from stock. Delivery in 24h or today!* ®

*Delivery time means time until shipping of goods

5.90 3D-CAD files, configurators, PDF

www.igus.de/en/11.031

Standard color black Bending radius R

Ba Bi

11.031.045.0

05)-D-EU-MIC -MIN -MED-®

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Seite 5.91

11.031

E2 mini Series 11.031 Mounting brackets pivoting Moving end

Fixed end

11...1P(Z)

11...2P(Z)

65°

ø 5,1

Moving end

90°

40°

Fixed end

Polymer pivoting, one-piece | Universal for e-chains Recommended for unsupported applications Width Index

Part No. full set with

Part No. full set without

031.

tiewrap plates 11.031.12PZ

tiewrap plates 11.031.12P

Dim. A

Dim. B

Number

[mm]

of teeth

Possible installation conditions: For the preassembled mode please add index A3 or A4 e.g. 11.031.12PZA2

One-piece mounting bracket Available with or without strain relief tiewrap plates Corrosion-resistant Various installation options on the fixed end and/or the moving end Inner and outer attachment possible

Part No. structure 11.031.12PZA2 A…must be indicated on preassembled configurations Strain relief with chainfix tiewrap plates Full set pivoting = 12 Mounting brackets for selected width index

Single-part order Mounting bracket Moving end 11.031.1PZA2 (preass. + tiewrap plate) Mounting bracket Fixed end 11.031.2PZA2 (preass. + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.91 ®

05)-D-EU-MIC -MIN -MED-®

11.031

26.07.2011

15:50 Uhr

Seite 5.92

E2 mini Series 11.031 Options and order key Standard

Part No. Standard e-chains ®

NC-Version (no camber) without pretension

Unsupported lengths +25% possible

ATEX / ESD classified e-chains II 2 GD

Part No. NC-Material e-chains

Part No. XXL-Material* e-chains

Part No. ESD-Material e-chains

+25%

11.031.R.0

11.031.R.0.NC

11.031.R.0.XXL

11.031.R.0.ESD

Delivery time 24h or today!*

Delivery time 3-5 work days

Delivery time 1-2 weeks

Delivery time 5 work days

Order example | Order key and color options Order example for complete e-chain (1,0 m), color black, with mounting brackets: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 33 links ®

+ Mounting brackets 1 set (with integrated strain relief)

11.031.045.0 11.031.12PZ

Order text: 1,0 m 11.031.045.0 + 11.031.12PZ

Order key

Color options for e-chains and e-tubes

11.031.045.0

Color

Standard color black Bending radius R Width index (depends on Bi) Series / Type ®

Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!) ®

Order index .0 from stock!

green*

white*

.1 .5 .4 .2 .6 .8

grey*

violet* yellow* orange* red* blue*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.92 3D-CAD files, configurators, PDF

Color

black

www.igus.de/en/11.031

Order index .7

.3 for e-chains .3 for e-tubes agate grey* .11 light grey* .14 black grey* .13 yellow/black* .9 dusty grey*

05)-D-EU-MIC -MIN -MED-速

26.07.2011

15:50 Uhr

Seite 5.93

E2 mini Series 11.031 Application example

11.031

E2 mini - space-saving, extremely reliable solution. Elevator door application pictured here

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.93 速

05)-D-EU-MIC -MIN -MED-®

11.080

26.07.2011

15:50 Uhr

Seite 5.94

E2 mini Series 11.080 Introduction Large inner height Mounting bracket with strain relief option

Double stop dog for long unsupported travels

When to use the Series 11.080 E2 mini: If an e-chain with an inner height of 28 mm and small bending radii are required Long travels possible For unsupported lengths up to 1,5 m and fill weights up to 1,5 kg/m If a one-piece, non snap-open e-chain is required ®

One-piece design, non snap-open

Dirt-repellent exterior

Stable design

Molded-in vertical separation

Large pin for high stability

Series 11.080 features a molded-in vertical separation. More information page 5.96

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.94

3D-CAD files, configurators, PDF

www.igus.de/en/11.080

05)-D-EU-MIC -MIN -MED-®

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15:50 Uhr

Seite 5.95

11.080

Fill weight [kg/m]

E2 mini Series 11.080 Dimensions Unsupported FLG

2.0 HF

Example Fill weight = 0,75 [kg/m]

FLB

Unsupported length FLB = 1,0 m Length of travel = 2,0 m

S (FLG)

1.5

S (FLB)

FLB 1.0

FLG

0.5

Unsupported applications Unsupported e-chains feature positive camber over short travels. This must be ®

0 0 0.5 1.0 Unsupported length FLG / FLB [m]

1.5

2.0

Length of travel S [m] 0

1.0

accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8

2.0

3.0

4.0

Technical Data

S S/2

Speed, material, temperature and flammability class page 5.78

21,5

R H

038 119

D K

105 185

HF = H + 20

Fixed end

33,4

30,5 R

H - 33,4

Moving end

Pitch = 30,5 mm/link Links/m = 33 (1.006,5 mm) Chain length = S/2 + K

The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)

FLG = with straight upper run FLB = with permitted sag

S = Length of travel R = Bending radius

H = Nominal clearance height HF = Required clearance height

D = Overlength e-chain , radius in final position K = π • R + "safety" ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.95 ®

05)-D-EU-MIC -MIN -MED-®

11.080

26.07.2011

15:50 Uhr

Seite 5.96

E2 mini Series 11.080 Product Range Standard

Series 11.080 | non snap-open e-chain with molded-in vertical separation ®

R Bending radii

[mm]

| 038 |

non snap-open

11. 080 .R.0

Side compartment Middle compartment Dim. A [mm] Dim. B [mm]

Ba Bi A

Weight [kg/m]

≈ 0,73

Supplement Part No. with required radius (R). Example: 11.080.038.0

Order key

Width index (depends on Bi) Series / Type

25 max.

11.080.038.0 = non snap-open e-chain , Bi 80 mm inner width, R 038 mm radius, color black More order examples and configuration options page 5.98 ®

Standard e-chains available from stock. Delivery in 24h or today!* ®

*Delivery time means time until shipping of goods

5.96 3D-CAD files, configurators, PDF

www.igus.de/en/11.080

Standard color black Bending radius R

33,4

Ba Bi

11.080.038.0

05)-D-EU-MIC -MIN -MED-®

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15:50 Uhr

Seite 5.97

11.080

E2 mini Series 11.080 Mounting brackets pivoting Moving end

Fixed end

11...1P(Z)

11...2P(Z) 21

45°

Moving end

ø 5,1

40°

90°

15°

Fixed end

Polymer pivoting, one-piece | Universal for e-chains For unsupported applications Width Index

Part No. full set with

Part No. full set without

080.

tiewrap plates 11.080.12PZ

tiewrap plates 11.080.12P

Dim. A

Dim. B

Number

[mm]

of teeth

One-piece mounting bracket Available with or without strain relief tiewrap plates Corrosion-resistant Inner and outer attachment possible

Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A2 e.g. 11.080.12PZA2

Part No. structure 11.080.12PZA2 A…must be indicated on preassembled configurations Strain relief with chainfix tiewrap plates Full set pivoting = 12 Mounting brackets for selected width index

Single-part order Mounting bracket Moving end 11.080.1PZA2 (preass. + tiewrap plate) Mounting bracket Fixed end 11.080.2PZA2 (preass. + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.97 ®

05)-D-EU-MIC -MIN -MED-®

11.080

26.07.2011

15:50 Uhr

Seite 5.98

E2 mini Series 11.080 Options and order key Standard

Part No. Standard e-chains ®

NC-Version (no camber) without pretension

Unsupported lengths +25% possible

ATEX / ESD classified e-chains II 2 GD

Part No. NC-Material e-chains

Part No. XXL-Material* e-chains

Part No. ESD-Material e-chains

+25%

11.080.R.0

11.080.R.0.NC

11.080.R.0.XXL

11.080.R.0.ESD

Delivery time 24h or today!*

Delivery time 3-5 work days

Delivery time 1-2 weeks

Delivery time 5 work days

Order example | Order key and color options Order example for complete e-chain (1,0 m), color black, with mounting brackets: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 33 links ®

+ Mounting brackets 1 set (with integrated strain relief)

11.080.038.0 11.080.12PZ

Order text: 1,0 m 11.080.038.0 + 11.080.12PZ

Order key

Color options for e-chains and e-tubes

11.080.038.0

Color

Standard color black Bending radius R Width index (depends on Bi) Series / Type ®

Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!) ®

Order index .0 from stock!

green*

white*

.1 .5 .4 .2 .6 .8

grey*

violet* yellow* orange* red* blue*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.98 3D-CAD files, configurators, PDF

Color

black

www.igus.de/en/11.080

Order index .7

.3 for e-chains .3 for e-tubes agate grey* .11 light grey* .14 black grey* .13 yellow/black* .9 dusty grey*

05)-D-EU-MIC -MIN -MED-速

26.07.2011

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Seite 5.99

E2 mini Series 11.080 Application example

11.080

Five E2 mini e-chains , 3 side by side, 2 sets nested - the bending radii are exactly adjusted to one another 速

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.99 速

05)-D-EU-MIC -MIN -MED-®

11.1 11.2

26.07.2011

15:50 Uhr

Seite 5.100

E2 mini Series 11.1·11.2 Introduction

Very large inner height, small outer width Mounting bracket with strain relief option

Increased inner height

Dirt-repellent exterior

One-piece design, non snap-open

When to use the Series 11.1·11.2 E2 mini: If an e-chain with an inner height of 41 mm and small bending radii are required For inner widths up to 25 mm For unsupported lengths up to 1,35 m and fill weights up to 1,5 kg/m If space is restricted If many cables are arranged vertically adjacent If a one-piece, non snap-open e-chain is required ®

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.100

3D-CAD files, configurators, PDF

www.igus.de/en/11.1

05)-D-EU-MIC -MIN -MED-®

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Seite 5.101

11.1 11.2

FLG

2.0 HF

Example Fill weight = 0,75 [kg/m]

Fill weight [kg/m]

E2 mini Series 11.1·11.2 Dimensions Unsupported

FLB

Unsupported length FLB = 0,9 m Length of travel = 1,8 m

S (FLG)

1.5

S (FLB)

FLB 1.0

FLG

0.5

Unsupported applications Unsupported e-chains feature positive camber over short travels. This must be ®

0 0 0.5 1.0 Unsupported length FLG / FLB [m]

1.5

2.0

Length of travel S [m] 0

1.0

accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8

2.0

3.0

4.0

Technical Data

S S/2

R H

040 149

D K

120 190

063 195

H - 46

Fixed end 34,5

30,5

Moving end R

HF = H + 20

Speed, material, temperature and flammability class page 5.78

075 219

143 155 260 300 The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)

FLG = with straight upper run FLB = with permitted sag

S = Length of travel R = Bending radius

H = Nominal clearance height HF = Required clearance height

Pitch = 30,5 mm/link Links/m = 33 (1.006,5 mm) Chain length = S/2 + K

100 269 180 380

D = Overlength e-chain , radius in final position K = π • R + "safety" ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.101 ®

05)-D-EU-MIC -MIN -MED-®

11.1 11.2

26.07.2011

15:50 Uhr

Seite 5.102

E2 mini Series 11.1·11.2 Product Range Standard

Series 11.1·11.2 | One-piece, non snap-open e-chain

non snap-open

11. 1 .R.0 11. 2 .R.0

R Bending radii

[mm]

15 25

25,5 35,5

Weight [kg/m]

≈ 0,50

| 040 | 063 | 075 | 100 | | 040 | 063 | 075 | 100 |

≈ 0,53

Supplement Part No. with required radius (R). Example: 11.1.040.0

Order key

Width index (depends on Bi) Series / Type 11.1.040.0 = non snap-open e-chain , Bi 15 mm inner width, R 040 mm radius, color black More order examples and configuration options page 5.104 ®

Standard e-chains available from stock. Delivery in 24h or today!* ®

*Delivery time means time until shipping of goods

5.102 3D-CAD files, configurators, PDF

www.igus.de/en/11.1

25 max.

Standard color black Bending radius R

Ba Bi

11.1.040.0

05)-D-EU-MIC -MIN -MED-®

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Seite 5.103

11.1 11.2

E2 mini Series 11.1·11.2 Mounting brackets locking Moving end

Fixed end

10...1P(Z)

10...2P(Z)

7,5

16,5

7,5

B 11

6,5

Moving end

Fixed end

Polymer locking, one-piece | Universal for e-chains Recommended for unsupported applications Width Index

Part No. full set with

Part No. full set without

1. 2.

tiewrap plates 101.12PZ 102.12PZ

tiewrap plates 101.12P 102.12P

Dim. A

Dim. B

Number

[mm]

of teeth

– 10

26 36

2 3

Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A4 e.g. 101.12PZA4

One-piece mounting bracket Available with or without strain relief tiewrap plates Corrosion-resistant Inner and outer attachment possible

Part No. structure 101. 12 PZ A4 A…must be indicated on preassembled configurations Strain relief with chainfix tiewrap plates Full set locking = 12 Mounting brackets for selected width index

Single-part order Mounting bracket Moving end 101. 1PZA4 (preass. + tiewrap plate) Mounting bracket Fixed end 101. 2PZA4

(preass. + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.103 ®

05)-D-EU-MIC -MIN -MED-®

11.1 11.2

26.07.2011

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Seite 5.104

E2 mini Series 11.1·11.2 Options and order key Standard

Part No. Standard e-chains ®

NC-Version (no camber) without pretension

Unsupported lengths +25% possible

ATEX / ESD classified e-chains II 2 GD

Part No. NC-Material e-chains

Part No. XXL-Material* e-chains

Part No. ESD-Material e-chains

+25%

11.080.R.0

11.080.R.0.NC

11.080.R.0.XXL

11.080.R.0.ESD

Delivery time 24h or today!*

Delivery time 3-5 work days

Delivery time 1-2 weeks

Delivery time 5 work days

Order example | Order key and color options Order example for complete e-chain (1,0 m), color black, with mounting brackets: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 33 links ®

+ Mounting brackets 1 set (with integrated strain relief)

11.1.040.0 11.1.12PZ

Order text: 1,0 m 11.2.040.0 + 11.1.12PZ

Order key

Color options for e-chains and e-tubes

11.1.040.0

Color

Order index

Color

black

.0 from stock!

green*

Standard color black

white* violet*

.1 .5 .4 .2 .6 .8

grey*

Bending radius R Width index (depends on Bi) Series / Type ®

Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!)

yellow* orange* red*

blue*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.104 3D-CAD files, configurators, PDF

www.igus.de/en/11.1

Order index .7

.3 for e-chains .3 for e-tubes agate grey* .11 light grey* .14 black grey* .13 yellow/black* .9 dusty grey*

05)-D-EU-MIC -MIN -MED-®

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Seite 5.105

E2 mini Series 11.1·11.2 Application example

11.1 11.2

Short travels and high accelerations with Series E2 mini

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.105 ®

05)-D-EU-MIC -MIN -MED-速

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Seite 5.106

E2 mini Series 14 Introduction

Snap-open along inner radius Mounting bracket with strain relief option

When to use the Series 14 E2 mini: If an e-chain with an inner height of 20 mm and small bending radii are required For inner widths up to 50 mm For unsupported lengths up to 0,65 m and fill weights up to 0,5 kg/m If snap-open mechanism with film-hinge is required 速

When to use a different igus Series: For gliding applications Series 15 zipper, page 4.38 For long unsupported travels Series 15 zipper, page 4.38 速

One-piece link-design

Crossbar, snap-open along inner radius with film-hinge

Dirt-repellent exterior

Closed outside

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.106

3D-CAD files, configurators, PDF

www.igus.de/en/14

05)-D-EU-MIC -MIN -MED-®

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Seite 5.107

Fill weight [kg/m]

E2 mini Series 14 Dimensions Unsupported FLG

2.0 HF

Example Fill weight = 0,25 [kg/m]

FLB

Unsupported length FLB = 0,6 m Length of travel = 1,2 m

S (FLG)

1.5

S (FLB)

1.0

0.5

FLG

Unsupported applications

FLB

Unsupported e-chains feature positive camber over short travels. This must be ®

0 0 0.5 1.0 Unsupported length FLG / FLB [m]

1.5

2.0

Length of travel S [m] 0

1.0

accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8

2.0

3.0

4.0

Technical Data

S D

S/2

Moving end

Fixed end

H - 25

30,5

HF = H + 20

Speed, material, temperature and flammability class page 5.78

R H

028 81

038 101

048 121

D K

86 150

96 185

106 215

075 175

100 225

Pitch = 30,5 mm/link Links/m = 33 (1.006,5 mm) Chain length = S/2 + K

125 275

133 158 183 300 380 455 The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)

FLG = with straight upper run FLB = with permitted sag

S = Length of travel R = Bending radius

H = Nominal clearance height HF = Required clearance height

D = Overlength e-chain , radius in final position K = π • R + "safety" ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.107 ®

05)-D-EU-MIC -MIN -MED-®

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Seite 5.108

E2 mini Series 14 Product Range Standard

Series 14 | One-piece, snap-open along inner radius with film-hinge Snap-open along inner radius

R Bending radii

[mm]

Weight

14. 1 .R.0 14. 2 .R.0

15 25

26 36

| 028 | 038 | 048 | 075 | 100 | 125 | | 028 | 038 | 048 | 075 | 100 | 125 |

≈ 0,31

14. 3 .R.0 14. 4 .R.0

38 50

49 61

| 028 | 038 | 048 | 075 | 100 | 125 | | 028 | 038 | 048 | 075 | 100 | 125 |

≈ 0,40

[kg/m]

≈ 0,32 ≈ 0,41

Supplement Part No. with required radius (R). Example: 14.2.038.0

Order key

Width index (depends on Bi)

16 max.

Series / Type 14.2.038.0 = e-chain snap-open along inner radius, Bi 25 mm inner width, R 038 mm radius, color black More order examples and configuration options page 5.110 ®

Standard e-chains available from stock. Delivery in 24h or today!* ®

*Delivery time means time until shipping of goods

5.108 3D-CAD files, configurators, PDF

www.igus.de/en/14

Standard color black Bending radius R

Ba Bi

14.2.038.0

05)-D-EU-MIC -MIN -MED-®

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Seite 5.109

E2 mini Series 14 Mounting brackets Moving end 114...1P(Z)

Fixed end 114...2P(Z)

Moving end

6,5

Material mounting bracket - igumid G, temp. -40° up to +120° C, VDE 0304 IIC UL94 HB

Fixed end

Polymer locking, one-piece | Universal for e-chains Recommended for unsupported applications Width Index

Part No. full set with

Part No. full set without

1. 2.

tiewrap plates 114.1.12PZ 114.2.12PZ

tiewrap plates 114.1.12P 114.2.12P

3. 4.

114.3.12PZ 114.4.12PZ

114.3.12P 114.4.12P

Dim. A

Dim. B

Number

[mm]

of teeth

– 10

26,3 36,3

2 3

23 35

49,3 61,3

4 5

Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A1... A4 e.g. 114.2.12PZA1

Part No. structure 114.2.12PZA1 A…must be indicated on preassembled configurations Strain relief with chainfix tiewrap plates Full set locking = 12 Mounting brackets for selected width index

Additional Features

Single-part order Mounting bracket Moving end Quicksnap - the complete, detachable mounting unit, available upon request

Quickfix - mounting bracket with dowel, available upon request

114.2.1PZA1 (preass. + tiewrap plate) Mounting bracket Fixed end 114.2.2PZA1

(preass. + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.109 ®

05)-D-EU-MIC -MIN -MED-®

26.07.2011

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Seite 5.110

E2 mini Series 14 Options and order key Standard

Part No. Standard e-chains ®

NC-Version Reverse bending (no camber) radius for circular without pretension movements

Unsupported lengths +25% possible

ATEX / ESD classified e-chains II 2 GD

Part No. NC-Material e-chains

Part No. XXL-Material* e-chains

Part No. ESD-Material e-chains

Part No. RBR e-chains

+25%

14.2.R.0

14.2.R.0.NC

14.2.R1/R2.0

14.2.R.0.XXL

14.2.R.0.ESD

Delivery time 24h or today!*

Delivery time 3-5 work days

Delivery time 10 work days

Delivery time 1-2 weeks

Delivery time 5 work days

(2-5 work days at an express surcharge)

Order example | Order key and color options Order example for complete e-chain (1,0 m), color black, with mounting brackets: ®

e-chain (1,0 m) ®

14.2.038.0

Please indicate e-chain length or number of links: 1,0 m or 33 links ®

+ Mounting brackets 1 set (with integrated strain relief)

114.2.12PZ

Order text: 1,0 m 14.2.038.0 + 114.2.12PZ

Order key

Color options for e-chains and e-tubes

14.2.038.0

Color

Order index

Color

black

.0 from stock!

green*

Standard color black Bending radius R

white*

grey*

Width index (depends on Bi) Series / Type

yellow*

.1 .5 .4 .2 .6 .8

Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!) ®

violet*

orange* red* blue*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.110 3D-CAD files, configurators, PDF

www.igus.de/en/14

Order index .7

.3 for e-chains .3 for e-tubes agate grey* .11 light grey* .14 black grey* .13 yellow/black* .9 dusty grey*

05)-D-EU-MIC -MIN -MED-速

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Seite 5.111

E2 mini Series 14 Application example

Cost-effective cable guidance with E2 mini

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.111 速

05)-D-EU-MIC -MIN -MED-®

B15i B15

26.07.2011

15:50 Uhr

Seite 5.112

E2 mini Series B15i·B15 Introduction

Snap-open along inner and outer radius Mounting bracket with strain relief option

When to use the Series B15i·B15 E2 mini: If an e-chain with an inner height of17 mm and small bending radii are required For inner widths up to 100 mm For unsupported lengths up to 1,2 m and fill weights up to 1,5 kg/m If a small but very stable e-chain is required If a two-piece, snap-open e-chain is required If an interior separation is required ®

B15 and B15i can be combined

Large pin for high stability When to use a different igus Series: If snap-open links are not necessary Series 10 E2 mini, page 5.80 If torsion occurs Series E14 easy chain , page 3.32 ®

Series B15i snap-open along inner radius

Dirt-repellent exterior

Double stop dog for long unsupported travels

Series B15 snap-open along outer radius

Two-piece link design

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.112

3D-CAD files, configurators, PDF

www.igus.de/en/B15

05)-D-EU-MIC -MIN -MED-®

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Seite 5.113

B15i B15

Fill weight [kg/m]

E2 mini Series B15i·B15 Dimensions Unsupported FLG

2.0 HF

Example Fill weight = 0,75 [kg/m]

FLB

Unsupported length FLB = 0,85 m Length of travel = 1,70 m

S (FLG)

1.5

S (FLB)

FLB 1.0

FLG

0.5

Unsupported applications Unsupported e-chains feature positive camber over short travels. This must be ®

0 0 0.5 1.0 Unsupported length FLG / FLB [m]

1.5

2.0

Length of travel S [m] 0

1.0

accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8

2.0

3.0

4.0

Technical Data

38 23

30,5

H - 23

Moving end Fixed end

HF = H + 20

S/2

R H

038 99

048 119

075 173

D K

95 185

105 215

132 300

180 383

157 167 182 202 380 410 455 520 The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)

237 630

S = Length of travel R = Bending radius

110 243

125 273

Pitch = 30,5 mm/link Links/m = 33 (1006,5 mm) Chain length = S/2 + K

145 313

FLG = with straight upper run FLB = with permitted sag

100 223

Speed, material, temperature and flammability class page 5.78

H = Nominal clearance height HF = Required clearance height

D = Overlength e-chain , radius in final position K = π • R + "safety" ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.113 ®

05)-D-EU-MIC -MIN -MED-®

B15i B15

26.07.2011

15:50 Uhr

Seite 5.114

E2 mini Series B15i·B15 Product Range Standard

...B15i

...B15

Series B15i snap-open along inner radius | Series B15 along outer radius | Standard Snap-open along inner radius

Snap-open along

R Bending radii

B15i

B15

outer radius

[mm]

[kg/m]

B15i. 015 .R.0 B15i. 025 .R.0

B15. 015 .R.0 B15. 025 .R.0

15 25

26 36

| 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180

≈ 0,35

≈ 0,40

B15i. 038 .R.0 B15i. 050 .R.0

B15. 038 .R.0 B15. 050 .R.0

38 50

49 61

| 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180

≈ 0,46

≈ 0,52

B15i. 5 .R.0 B15. 5 .R.0 63 76 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 B15i. 6 .R.0 B15. 6 .R.0 80 94 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 B15i. 7 .R.0 B15. 7 .R.0 100 113 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 Supplement Part No. with required radius (R). Example: B15.025.038.0

≈ 0,63

≈ 0,70

≈ 0,76

Order key

Ba Bi

B15. 025. 038. 0

Width index (depends on Bi) Series / Type

14 max. B15i

B15i.025.038.0 = e-chain snap-open along inner radius, Bi 25 mm inner width, R 038 mm radius, color black ®

B15.025.038.0 = e-chain snap-open along outer radius, Bi 25 mm inner width, R 038 mm radius, color black More order examples and configuration options page 5.119 ®

Part No. of e-chain links as single parts ®

page 5.79

Standard e-chains available from stock. Delivery in 24h or today!* ®

*Delivery time means time until shipping of goods

5.114 3D-CAD files, configurators, PDF

www.igus.de/en/B15

B15

Standard color black Bending radius R

05)-D-EU-MIC -MIN -MED-®

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Seite 5.115

B15i B15

7,5

2,0

7,5

E2 mini Series B15i·B15 Interior separation

156

154

111.X

Separators, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain link! ®

1,5

Slotted separator 153

Slotted separator for e-chains

153 154

unassembled assembled

8 1,5

155

unassembled assembled

156

Full-width shelf for e-chains ®

Side plate 155 Side plate for use with full-width shelf 110.X and slotted separator153.

Side plate for e-chains

4,75

is used when vertical and horizontal separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

unassembled 110.X 111.X assembled

Full-width shelf 110.X this option makes sense in applications with many thin cables with similar diameters. For a consequent subdivision. Full-width shelves can be arranged at 3 different heights (in 5 mm increments).

Full-width shelves Width X [mm] 015

unassembled

assembled

111.15

Width X [mm] 050

unassembled

110.15

110.50

111.50

025 038

110.25 110.38

111.25 111.38

063 080

110.63 110.80

111.63 111.80

Width X [mm] 100

unassembled

assembled

110.100

111.100

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.115 ®

05)-D-EU-MIC -MIN -MED-®

B15i B15

26.07.2011

15:50 Uhr

Seite 5.116

E2 mini Series B15i·B15 Mounting brackets pivoting For tight installation conditions

Moving end

Fixed end

10...3P(Z) 17

10...4P(Z) 7,5

16,5

10.015. - 10.050.

7,5

B 11

6,5

Moving end 90°

10.5. - 10.7.

27°

90°

27°

6,2

90° 27°

90°

Fixed end

Polymer pivoting, one-piece | Standard Recommended for unsupported and gliding applications Width

Dim. A

Dim. B

Number

[mm]

of teeth

tiewrap plates 1015.34P 1025.34P

– 10

25,5 35,5

2 3

For tight installation conditions Strain relief with detachable

1038.34PZ 1050.34PZ 105. 34PZ

1038.34P 1050.34P 105. 34P

23 35 48

48,5 60,5 75,0

4 5 6

tiewrap plates Variable traverse angle Corrosion-resistant

106. 34PZ 107. 34PZ

106. 34P 107. 34P

65 85

92,0 112,0

8 10

Various installation options on the fixed end and/or the moving end

Index

Part No. full set with

Part No. full set without

015. 025.

tiewrap plates 1015.34PZ 1025.34PZ

038. 050. 5. 6. 7. .

Standard

Part No. structure 1025. 34 PZ A1 A…must be indicated on preassembled configurations Strain relief with chainfix tiewrap plates Full set pivoting = 34 Mounting brackets for selected width index

Possible installation conditions for assembled, pivoting mounting brackets. For the preassembled mode please add index A1... A4 e.g. 1025.34PZA1

Single-part order Mounting bracket Moving end 1025. 3 PZ A1 (preass. + tiewrap plate) Mounting bracket Fixed end 1025. 4 PZ A1

(preass. + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

5.116 3D-CAD files, configurators, PDF

www.igus.de/en/B15

05)-D-EU-MIC -MIN -MED-®

26.07.2011

15:50 Uhr

Seite 5.117

B15i B15

E2 mini Series B15i·B15 Mounting brackets locking For very high speed and acceleration Moving end

Fixed end

10...1P(Z) 17

10...2P(Z) 7,5

16,5

10.015. - 10.050.

16,5

7,5

B 11

6,5

10.5. - 10.7.

6,2

Moving end

Fixed end

Polymer locking, one-piece Recommended for vertical hanging and standing applications Width

Dim. A

Dim. B

Number

[mm]

of teeth

tiewrap plates 1015.12P 1025.12P

– 10

25,5 35,5

2 3

1038.12PZ 1050.12PZ 105. 12PZ

1038.12P 1050.12P 105. 12P

23 35 48

48,5 60,5 75,0

4 5 6

106. 12PZ 107. 12PZ

106. 12P 107. 12P

65 85

92,0 112,0

8 10

Index

Part No. full set with

Part No. full set without

015. 025.

tiewrap plates 1015.12PZ 1025.12PZ

038. 050. 5. 6. 7.

Locked connections At very high speed and/or acceleration If space is limited for height (the HF measurement) Various installation options on the fixed end and/or the moving end

Possible installation conditions for assembled, locking mounting brackets. For the preassembled mode please add index A1... A4 e.g. 1025.12PZA1

Single-part order Mounting bracket Moving end 1025. 1 PZ A1 (preass. + tiewrap plate) Mounting bracket Fixed end 1025. 2 PZ A1

(preass. + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.117 ®

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Seite 5.118

Part No. 970.30.SL | 970.31.SL | Trough height: 77 mm

B15i B15

Aluminum "SuperTrough" Basic Version

Installation set "Basic" with C-Profile

BRa 30

BRi ≥ Ba + 4

Ba Bi

Bottom Clamp optionally attached inwards or outwards

Order example

–

960.30.150

.050

960.30.125

960.30.175

960.30.125

960.30.175

960.30.150

960.30.200

117

960.30.175

960.30.225

Bottom clamp optionally attached inwards or outwards

HRa = 77

960.30.150

.038

HRi ≥ 2 x ha

960.30.125

–

M6 x16

–

.025

.015

Part No. Part No. BRi attached attached [mm] inwards outwards

4,7

B15.025.038.0

Length of the C-profile according to dimension BRi (see table)

table

Screw

Order example: Length of travel 30 m Center mounted for Series B15.025.038.0 with BRi = 40 Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No. Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough with glide bar (8 x 2 m sections) Part No.

970.30.SL 970.31.SL

Installation set "Basic" complete (guide trough-sets + 1)

Part No. 960.30. 125

Order text: 17 installation sets Module for the fixed end page 9.16 Order text: 1 set

Part No.

Option: For an additional noise dampening with silencer profile, please add Index A - Example:

nMon = nRi + 1

970.80

Part No. 970.30.SLA

nRi x 2000 mm

Principle sketch: Number of installation sets to be installed = Number of trough sections + 1

Trough set Installation set Glide bar

5.118 3D-CAD files, configurators, PDF

C-Profile Ba = Outer width e-chains Bi = Inner width e-chains

® ®

www.igus.de/en/B15

BRi = Inner trough width BRa= Outer trough width HRi = Inner trough height

HRa = Outer trough height nMon = Number of installation sets nRi = Number of trough sets

05)-D-EU-MIC -MIN -MED-®

26.07.2011

15:50 Uhr

Seite 5.119

B15i B15

E2 mini Series B15i·B15 Options and order key Standard

Part No. Standard e-chains ®

NC-Version Reverse bending (no camber) radius for circular without pretension movements

Unsupported lengths +25% possible

ATEX / ESD classified e-chains II 2 GD

Part No. NC-Material e-chains

Part No. XXL-Material* e-chains

Part No. ESD-Material e-chains

Part No. RBR e-chains

+25%

B15.025.R.0

B15.025.R.0.NC B15.025.R1/R2.0 B15.025.R.0.XXL B15.025.R.0.ESD

Delivery time 24h or today!*

Delivery time 3-5 work days

Delivery time 10 work days

Delivery time 1-2 weeks

Delivery time 5 work days

(2-5 work days at an express surcharge)

Order example | Order key and color options Order example for complete e-chain (1,0 m), color black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 33 links ®

B15.025.038.0

+ Mounting brackets 1 set (+ tiewrap plates)

1025.34PZ

+ Interior separation with 2 separators assembled every 2nd link

2 x 154

Order text: 1,0 m B15.025.038.0 + 1025.34PZ + 2 x 154

Order key

Color options for e-chains and e-tubes

B15.025.038.0

Color

red*

Color Order index green* .0 from stock! .1 grey* .5 dusty grey* .4 agate grey* .2 light grey* .6 black grey*

Order index .7 .3 for e-chains .3 for e-tubes .11 .14 .13

blue*

black

Standard color black Bending radius R Width index (depends on Bi) Series / Type ®

Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!)

white* violet* yellow* orange*

yellow/black*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.119 ®

05)-D-EU-MIC -MIN -MED-®

B17i B17

26.07.2011

15:50 Uhr

Seite 5.120

E2 mini Series B17i·B17 Introduction

Snap-open along inner and outer radius Mounting bracket with strain relief option

When to use the Series B17i·B17 E2 mini: If an e-chain with an inner height of 32 mm is required For inner widths up to 100 mm For unsupported lengths up to 1,0 m and fill weights up to 1,5 kg/m If a small e-chain with a large inner height is required If a two-piece, snap-open e-chain is required If quick insertion of cables with preassembled connectors is required If an interior separation is required ®

Small e-chain with large inner height ®

B17 and B17i can be combined

B17i snap-open along outer radius

When to use a different igus Series: If quick opening of the links is required Series 17 zipper, page 4.54 ®

Dirt-repellent exterior

Small pitch for smooth running

Series B17 snap-open along inner radius

Two-piece link design

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.120

3D-CAD files, configurators, PDF

www.igus.de/en/B17

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Seite 5.121

B17i B17

Fill weight [kg/m]

E2 mini Series B17i·B17 Dimensions Unsupported FLG

2.0 HF

Example Fill weight = 0,75 [kg/m]

FLB

Unsupported length FLB = 0,75 m Length of travel = 1,5 m

S (FLG)

1.5

S (FLB)

FLB 1.0

FLG

0.5

Unsupported applications Unsupported e-chains feature positive camber over short travels. This must be ®

0 0 0.5 1.0 Unsupported length FLG / FLB [m]

1.5

2.0

Length of travel S [m] 0

1.0

2.0

accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8

3.0

4.0

Technical Data

S D

S/2

Speed, material, temperature and flammability class page 5.78

Fixed end

H - 39

30,5

048 1) 135

R H

063 2) 165

HF = H + 25

Moving end 38

075 189

D 113 128 140 K 215 260 300 The required clearance height: HF = H + 25 mm (with 1,5 kg/m fill weight) 1)

For Series B17.5, B17.7 Radius 048 upon request. FLG = with straight upper run FLB = with permitted sag

Pitch = 30,5 mm/link Links/m = 33 (1006,5 mm) Chain length = S/2 + K

100 2) 239

125 2) 289

165 380

190 455

For Series B17i Radii 063, 100, 125 upon request. Delivery time approx. 2-3 weeks after order.

S = Length of travel R = Bending radius

H = Nominal clearance height HF = Required clearance height

D = Overlength e-chain , radius in final position K = π • R + "safety" ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.121 ®

05)-D-EU-MIC -MIN -MED-®

B17i B17

26.07.2011

15:50 Uhr

Seite 5.122

E2 mini Series B17i·B17 Product Range Standard

...B17i

...B17

Series B17i snap-open along inner radius | Series B17 along outer radius | Standard Snap-open along inner radius

Snap-open along

R Bending radii

B17i

B17

outer radius

[mm]

[kg/m]

B17i. 1 .R.0** B17i. 2 .R.0**

B17. 1 .R.0 B17. 2 .R.0

15 25

25,5 35,5

| 048 1) | 063 2) | 075 | 100 2) | 125 2) | 048 1) | 063 2) | 075 | 100 2) | 125 2)

≈ 0,52

≈ 0,59

B17i. 3 .R.0 B17i. 4 .R.0**

B17. 3 .R.0 B17. 4 .R.0

38 50

48,5 60,5

| 048 1) | 063 2) | 075 | 100 2) | 125 2)

≈ 0,65

≈ 0,70

B17i. 5 .R.0** B17i. 6 .R.0** B17i. 7 .R.0**

B17. 5 .R.0 B17. 6 .R.0 B17. 7 .R.0

63 80 100

76 93 113

| 048 1) | 063 2) | 075 | 100 2) | 125 2) | 048 1) | 063 2) | 075 | 100 2) | 125 2)

≈ 0,83

| 048 1) | 063 2) | 075 | 100 2) | 125 2) | 048 1) | 063 2) | 075 | 100 2) | 125 2)

≈ 0,92

≈ 1,06

** For Series B17i.1, B17i.2, B17i.4, B17i.5, B17i.6, B17i.7 - Width upon request. Delivery time approx. 8-10 weeks after order. 1)

For Series B17.5, B17.7 - Radius 048 upon request.

For Series B17i - Radii 063, 100, 125 upon request. Delivery time approx. 2-3 weeks after order.

Supplement Part No. with required radius (R). Example: B17.2.048.0

Order key

Ba Bi

B17. 2. 048. 0

28 max. B17i

Series / Type

B17i.2.048.0 = e-chain snap-open along inner radius, Bi 25 mm inner width, R 048 mm radius, color black B17.2.048.0 = e-chain snap-open along outer radius, Bi 25 mm inner width, R 048 mm radius, color black More order examples and configuration options page 5.125 ®

Part No. of e-chain links as single parts ®

page 5.79

Standard e-chains available from stock. Delivery in 24h or today!* ®

*Delivery time means time until shipping of goods

5.122 3D-CAD files, configurators, PDF

www.igus.de/en/B17

B17

Standard color black Bending radius R Width index (depends on Bi)

05)-D-EU-MIC -MIN -MED-速

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Seite 5.123

B17i B17

E2 mini Series B17i揃B17 Interior separation

172B

174B

176BL/176BR

5 5 5 5

B17.5 - B17.7

2,0

B17.1 - B17.4

111.X

178

Separators, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain link! 速

Slotted separator for B17.1 up to B17.4 unassembled assembled

10 2

171B 172B

for B17.1 up to B17.4 unassembled 175BL 176BL assembled

Side plate (right) for B17.1 up to B17.4 unassembled 175BR assembled 176BR

8 1,5

Slotted separator for B17.5 up to B17.7 unassembled assembled

10 1,5

173B 174B

arrangements.

Side plate (left) for use with full-width shelf 110.X and slotted separator 171B.

Side plate 175BR, right (B17.1 up to B17.4) Side plate (right) for use with full-width shelf 110.X and slotted separator171B.

Slotted separator 173B (B17.5 up to B17.7) is used when vertical and horizontal separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

Side plate 177 (B17.5 up to B17.7)

Side plate for B17.5 up to B17.7 177 178

5,75

assembled

unassembled

Full-width shelf for all widths

is used when vertical and horizontal separation is required. Due to its slot, it allows basic vertical/horizontal shelving

Side plate 175BL, left (B17.1 up to B17.4)

Side plate (left)

Slotted separator 171B (B17.1 up to B17.4)

unassembled 110.X 111.X assembled

Side plate for use with full-width shelf 110.X and slotted separator 173B.

Full-width shelf 110.X (for all widths) this option makes sense in applications with many thin cables with similar diameters. For a consequent subdivision. Full-width shelves can be arranged at 5 different heights (in 5 mm increments).

Full-width shelves (for all widths) Width X [mm] 015

unassembled

assembled

111.15

Width X [mm] 050

unassembled

110.15

110.50

111.50

025 038

110.25 110.38

111.25 111.38

063 080

110.63 110.80

111.63 111.80

Width X [mm] 100

unassembled

assembled

110.100

111.100

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.123 速

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B17i B17

26.07.2011

15:50 Uhr

Seite 5.124

E2 mini Series B17i·B17 Mounting brackets

Moving end

Fixed end

117...1P(Z)

117...2P(Z)

10/90˚

Moving end

5,2

117.1.12P(Z): center bores only 117.2.12P(Z) - 117.7.12P(Z): outer bores only

Fixed end

Polymer locking, one-piece | Universal for e-chains Recommended for unsupported applications Width

Dim. A

Dim. B

Number

[mm]

of teeth

tiewrap plates 117.1.12P 117.2.12P

– 12

25,5 35,5

2 3

117.3.12PZ 117.4.12PZ 117.5.12PZ

117.3.12P 117.4.12P 117.5.12P

25 37 48

48,5 60,5 76

4 5 6

117.6.12PZ 117.7.12PZ

117.6.12P 117.7.12P

65 85

93 113

8 10

Index

Part No. full set with

Part No. full set without

1. 2.

tiewrap plates 117.1.12PZ 117.2.12PZ

3. 4. 5. 6. 7. .

Part No. structure 117.2.12 PZ A1 A…must be indicated on preassembled configurations Strain relief with chainfix tiewrap plates Full set locking = 12 Mounting brackets for selected width index

Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A1... A4 e.g. 117.2.12 PZ A1

Single-part order Mounting bracket Moving end 117.2.1 PZ A1 (preass. + tiewrap plate) Mounting bracket Fixed end 117.2.2 PZ A1

(preass. + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

5.124 3D-CAD files, configurators, PDF

www.igus.de/en/B17

05)-D-EU-MIC -MIN -MED-®

26.07.2011

15:50 Uhr

Seite 5.125

B17i B17

E2 mini Series B17i·B17 Options and order key Standard

Part No. Standard e-chains ®

NC-Version Reverse bending (no camber) radius for circular without pretension movements

Unsupported lengths +25% possible

ATEX / ESD classified e-chains II 2 GD

Part No. NC-Material e-chains

Part No. XXL-Material* e-chains

Part No. ESD-Material e-chains

Part No. RBR e-chains

+25%

B17.2.R.0

B17.2.R.0.NC

B17.2.R1/R2.0

B17.2.R.0.XXL

B17.2.R.0.ESD

Delivery time 24h or today!*

Delivery time 3-5 work days

Delivery time 10 work days

Delivery time 1-2 weeks

Delivery time 5 work days

(2-5 work days at an express surcharge)

Order example | Order key and color options Order example for complete e-chain (1,0 m), color black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 33 links ®

B17.2.048.0

+ Mounting brackets 1 set (+ tiewrap plates)

117.2.12PZ

+ Interior separation with 2 separators assembled every 2nd link

2 x 173B

Order text: 1,0 m B17.2.048.0 + 117.2.12PZ + 2 x 173B

Order key

Color options for e-chains and e-tubes

B17.025.038.0

Color

red*

Color Order index green* .0 from stock! .1 grey* .5 dusty grey* .4 agate grey* .2 light grey* .6 black grey*

Order index .7 .3 for e-chains .3 for e-tubes .11 .14 .13

blue*

black

Standard color black Bending radius R Width index (depends on Bi) Series / Type ®

Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!)

white* violet* yellow* orange*

yellow/black*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.125 ®

05)-D-EU-MIC -MIN -MED-®

F17

26.07.2011

15:51 Uhr

Seite 5.126

E2 mini Series F17 Introduction Large inner height, small outer width Mounting bracket with strain relief option

When to use the Series F17 E2 mini: If an e-chain with an inner height of 32 mm and small bending radii are required Bei einer Innenbreite von 15 mm For unsupported lengths up to 1,20 m and fill weights up to 1,5 kg/m If a small e-chain with a large inner height and small bending radii are required If snap-open mechanism with film-hinge is required If an interior separation is required ®

Small e-chain with large inner height ®

One-piece link-design

When to use a different igus Series: If quick opening of the links is required Series 17 zipper, page 4.54 If extremly quick, zipper-like access to cables is required Series R17 zipper, page 4.60 If cable installation without opening lids must be possible Series 11.080 E2 mini, page 5.94 For gliding applications Series 2600/2700/2650/2680 E2/000, page 5.182 ®

Crossbar, snap-open along inner radius with film-hinge

Closed outside

Dirt-repellent exterior

Small pitch for smooth running

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.126

3D-CAD files, configurators, PDF

www.igus.de/en/F17

05)-D-EU-MIC -MIN -MED-®

26.07.2011

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Seite 5.127

F17

Fill weight [kg/m]

E2 mini Series F17 Dimensions Unsupported FLG

2.0 HF

Example Fill weight = 0,75 [kg/m]

FLB

Unsupported length FLB = 0,8 m Length of travel = 1,6 m

S (FLG)

1.5

S (FLB)

FLB 1.0

FLG

0.5

Unsupported applications Unsupported e-chains feature positive camber over short travels. This must be ®

0 0 0.5 1.0 Unsupported length FLG / FLB [m]

1.5

2.0

Length of travel S [m] 0

1.0

2.0

accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8

3.0

4.0

Technical Data

S S/2

Moving end

Fixed end

HF = H + 30

30,5

Speed, material, temperature and flammability class page 5.78 H - 39

R H

048 135

D K

113 215

063* 165

075* 189

128 140 260 300 The required clearance height: HF = H + 30 mm (with 0,5 kg/m fill weight)

Pitch = 30,5 mm/link Links/m = 33 (1006,5 mm) Chain length = S/2 + K

100* 239

125* 289

165 380

190 455

* Radii 063, 075, 100, 125 upon request. Delivery time approx. 4-6 weeks after order. FLG = with straight upper run FLB = with permitted sag

S = Length of travel R = Bending radius

H = Nominal clearance height HF = Required clearance height

D = Overlength e-chain , radius in final position K = π • R + "safety" ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.127 ®

05)-D-EU-MIC -MIN -MED-®

F17

26.07.2011

15:51 Uhr

Seite 5.128

E2 mini Series F17 Product Range Standard

Series F17 | One-piece, snap-open along inner radius with film-hinge Snap-open along inner radius

R Bending radii

[mm]

F17.015 .R.0

Weight [kg/m]

≈ 0,52

| 048 | 063*| 075*| 100*| 125*

* Radii 063, 075, 100, 125 upon request. Delivery time approx. 4-6 weeks after order.

Supplement Part No. with required radius (R). Example: F17.015.048.0

Order key

Ba Bi

F17. 015. 048. 0

14 max.

F17i.015.048.0 = e-chain snap-open along inner radius, Bi 15 mm inner width, R 048 mm radius, color black More order examples and configuration options page 5.131 ®

Part No. of e-chain links as single parts ®

page 5.79

Standard e-chains available from stock. Delivery in 24h or today!* ®

*Delivery time means time until shipping of goods

5.128 3D-CAD files, configurators, PDF

www.igus.de/en/F17

Bending radius R Width index (depends on Bi) Series / Type

Standard color black

05)-D-EU-MIC -MIN -MED-®

26.07.2011

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Seite 5.129

F17

R172

5 5 5 5

2,0

E2 mini Series F17 Interior separation

111.X

Separators, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain link! ®

1,5

Slotted separator for e-chains ®

unassembled assembled

R171 R172

Full-width shelf for e-chains ®

unassembled 110.X 111.X assembled

Slotted separator R171 is used when vertical and horizontal separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

Full-width shelves Width X [mm]

unassembled

assembled

015

110.15

111.15

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.129 ®

05)-D-EU-MIC -MIN -MED-®

F17

26.07.2011

15:51 Uhr

Seite 5.130

E2 mini Series F17 Mounting brackets

Moving end

Fixed end

117...1P(Z)

117...2P(Z)

117.015

Moving end 10

5,2

Fixed end

Polymer locking, one-piece | Universal for e-chains Recommended for unsupported applications Width Index

Part No. full set with

Part No. full set without

015

tiewrap plates 117.015.12PZ

tiewrap plates 117.015.12P

Dim. A

Dim. B

Number

[mm]

of teeth

–

27,7

One-piece mounting bracket Available with or without strain relief tiewrap plates Corrosion-resistant Various installation options on the

Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A1... A4 e.g. 117.015.12 PZ A1

fixed end and/or the moving end Inner and outer attachment possible

Order example 117.015.12 PZ A1 A…must be indicated on preassembled configurations Strain relief with chainfix tiewrap plates Full set locking = 12 Mounting brackets for selected width index

Single-part order Mounting bracket Moving end 117.015.1 PZ A1 (preass. + tiewrap plate) Mounting bracket Fixed end 117.015.2 PZ A1

(preass. + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

5.130 3D-CAD files, configurators, PDF

www.igus.de/en/F17

05)-D-EU-MIC -MIN -MED-®

26.07.2011

15:51 Uhr

Seite 5.131

F17

E2 mini Series F17 Options and order key Standard

Part No. Standard e-chains ®

NC-Version (no camber) without pretension

Unsupported lengths +25% possible

ATEX / ESD classified e-chains II 2 GD

Part No. NC-Material e-chains

Part No. XXL-Material* e-chains

Part No. ESD-Material e-chains

+25%

F17.015.R.0

F17.015.R.0.NC

F17.015.R.0.XXL

F17.015.R.0.ESD

Delivery time 24h or today!*

Delivery time 3-5 work days

Delivery time 1-2 weeks

Delivery time 5 work days

Order example | Order key and color options Order example for complete e-chain (1,0 m), color black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 33 links ®

F17.015.048.0

+ Mounting brackets 1 set (+ tiewrap plates)

117.015.12PZ

+ Interior separation with 2 separators assembled every 2nd link

2 x R172

Order text: 1,0 m F17.015.048.0 + 117.015.12PZ + 2 x R172

Order key

Color options for e-chains and e-tubes

F17.015.048.0

Color

red*

Color Order index green* .0 from stock! .1 grey* .5 dusty grey* .4 agate grey* .2 light grey* .6 black grey*

Order index .7 .3 for e-chains .3 for e-tubes .11 .14 .13

blue*

black

Standard color black Bending radius R Width index (depends on Bi) Series / Type ®

Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!)

white* violet* yellow* orange*

yellow/black*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.131 ®

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速

Allrounder - e-chains and e-tubes, medium sizes

E2/000 5.132

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E2/000 - with 2-piece link-design for a wide range of applications E2/000 - the standard The E2/000 Series is igus fourth generation in this popular size range. All past experiences went into this Millenium Series: easy and versatile assembly combined with ruggedness - high stability paired with quieter motion - long cable life and many fixation options. The design is consistent within all E2/000 variations. It is the standard product for machine builders around the world. ®

Typical industries and applications ● Material handling ● Construction machinery ● Woodworking machines ● Glass machines ● Plastic machines ● Long travel applications in many industries ● Semicon ● Theatre, entertainment and amusement parcs ● Vehicles ● General machinery

IPA Qualification Certificate Cleanroom ISO Class 3 (DIN 14644-1), at v = 2 m/s, with standard material igumid G - Series 2500.05.055.0 Electrically conductive ESD/ATEX version with PTB-certification upon request 46 dB(A) tested in igus lab, v = 1,0 m/s ®

unsupported, e.g. Series 2600.05.075.0 UL94-V2 classifications upon request System E2/000 2-piece link-design

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Harnessed E2/000 e-chain - turnkey solution delivered with cables and sheet metal parts directly to the machine ®

E2/000 features

180°

New snap-open mechanism, choice of snap-open on left or right

Hinged crossbar can be swiveled by more than 180° on both sides

Secure fit of separators and interior separation even when e-chain is open

Half e-tube - Fully enclosed in outer radius. Choice of swiveling interior radius

Lightning-fast closing by the touch of a thumb - secure fit without additional

Opening mechanism accessible from above - rapid opening with a screw-

to the left or right

locking devices

driver or the e-chain opener

Contents, selection table and assembly instructions

from page 5.138

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e-chain opener Drastically reduce assembly time NEW in this catalog

Open E2/000 e-chains in a flash with the new e-chain opener ®

The opening of the e-chain links of E2/000 e-chains at extremely high speed saves significant installation time. Open a long piece of e-chain in one go. It's the ideal tool when doing your own mounting or assembly lines in order to minimize the processing time significantly. Reduce installation time to open the e-chain from 33 sec to 2 sec (tested 1 m, Series 2700.07) Opening of long e-chain units in one go iF-design award 2011 ®

Minutes

Drastically reduce assembly time from 33 to 2 sec. (*tested Series 2700.07) 33 sec. Without assembly tool

With igus e-chain opener

2 sec.*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.136

More information

www.igus.eu/E2opener

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Opening of long e-chain units in one go 速

Compatible mounting tools for each e-chain size. The ideal tool for your own mounting or assembly lines to minimize the processing time significantly. 速

Product Range NEW in this catalog For Series

For widths Bi [mm]

Part No.

1400/1500/1450

20, 50, 68, 80, 100

908.254.1400

2400/2500/2450

05, 07, 09

908.254.2400

2600/2700/2650

06, 07, 09, 10

908.254.2600

3400/3500/3450

50, 75, 100, 115

908.254.3400

Assembly video available online at

www.igus.eu/savetime

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E2/000 Content Overview Selection Table Series

Inner height hi [mm]

Inner width Bi [mm]

Outer width Ba [mm]

Outer height Bending radius ha [mm] R [mm]

Unsupported length max. [m]

Page

E2/000 e-chains Standard for System E2 速

snap-open along outer radius from both sides 1500 2500 2700 3500 255

21 25 35 45 24

15 - 125 25 - 125 50 - 175 50 - 225 38 - 103

28,5 - 138,5 41,0 - 141,0 66,0 - 194,0 70,0 - 245,0 54,0 - 119,0

28 35 50 64 35

35 - 180 55 - 250 63 - 250 75 - 300 55 - 250

1,75 2,25 2,75 3,00 1,80

5.142 5.160 5.182 5.204 5.226

E2/000 e-chains

速

snap-open along inner radius from both sides

1400 2400 2600 3400

21 25 35 45

15 - 125 25 - 125 50 - 175 50 - 225

28,5 - 138,5 41,0 - 141,0 66,0 - 194,0 70,0 - 245,0

28 35 50 64

35 - 180 55 - 250 63 - 250 75 - 300

1,75 2,25 2,75 3,00

5.142 5.160 5.182 5.204

Half e-tubes snap-open along inner radius from both sides

1450 2450 2650 3450

21 25 35 45

15 - 125 25 - 103 50 - 125 75 - 225

28,5 - 138,5 41,0 - 119,0 66,0 - 141,0 95,0 - 245,0

28 35 50 64

75 - 180 100 - 250 100 - 250 125 - 300

1,75 2,25 2,75 3,00

5.142 5.160 5.182 5.204

Full e-tubes snap-open along inner radius from both sides

1480 2480 2680 3480

5.138

21 25 35 45

15 - 125 25 - 103 50 - 125 75 - 225

28,5 - 138,5 41,0 - 119,0 66,0 - 141,0 95,0 - 245,0

28 35 50 64

75 - 180 100 - 250 100 - 250 125 - 300

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

1,75 2,25 2,75 3,00

5.142 5.160 5.182 5.204

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E2/000 Assembly instructions 1

Push and click

Snap in pin

Push and snap crossbars

e-tube: push and snap lid

Open E2/000 e-chains in a flash with the new e-chain opener 速

Technical Data overview

速

page 5.136

Part No. of e-chain links as single parts 速

Assembly video available online at

www.igus.de/en/E2000assembly

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E2/000 Technical Data Overview

Technical Data - System E2/000 Gliding speed / acceleration (maximum) FLG FLB

max. 10 [m/s] / max. 50 [m/s ] 2

Speed / acceleration FLG max.

max. 20 [m/s] / max. 200 [m/s ]

Speed / acceleration FLB max.

max. 3 [m/s] / max. 6 [m/s ]

Material - permitted temperature °C

igumid G / -40° up to +120° C

Flammability class, igumid G FLG = with straight upper run

VDE 0304 IIC UL94 HB

FLB = with permitted sag

Installation methods overview, maximum travels - System E2/000

e-chain / e-tube Series

Unsupported application

Gliding application

Vertical hanging

1400/1500/1450/1480

≤ 1,75 m

≤ 75 m

≤ 20 m

≤ 2,0 m

≤ 0,7 m

with rework

upon request

2400/2500/2450/2480

≤ 2,25 m

≤ 100 m

≤ 40 m

≤ 3,0 m

≤ 1,0 m

with rework

upon request

2600/2700/2650/2680

≤ 2,75 m

≤ 120 m

≤ 50 m

≤ 3,0 m

≤ 1,0 m

with rework

upon request

3400/3500/3450/3480

≤ 3,00 m

≤ 150 m

≤ 80 m

≤ 3,0 m

≤ 1,0 m

with rework

upon request

255

≤ 1,80 m

≤ 100 m

≤ 40 m

≤ 3,0 m

≤ 1,0 m

with rework

upon request

5.140 3D-CAD files, configurators, PDF

Vertical standing

Side mounted Rotary unsupported application

www.igus.de/en/E2000

Zig-zag application

Unsupp. length of upper run

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E2/000

E2/000 e-chain links as single parts Overview ®

Part No. two-piece e-chain links as single parts - System E2/000 e-chain snap-open along outer radius

Half e-tube snap-open along inner radius

Crossbar 1500 2500 2700 3500 255

Lower part

1450 2450 2650 3450

Lower part

Crossbar

e-chain snap-open along inner radius

Full e-tube snap-open along inner radius

Lower part

1400 2400 2600 3400

Lower part

1480 2480 2680 3480

Crossbar

e-chain Series

e-chain Crossbar*

e-chain Lower parts**

1400

15000.Bi

1400.Bi00.R

1500

15000.Bi

2400

Lid

e-tube Crossbar/lid*

e-tube Lower parts**

1450

15000.Bi

1450.Bi00.R

1500.Bi00.R

1480

14800.Bi

1450.Bi00.R

25000.Bi

2400.Bi00.R

2450

25000.Bi

2450.Bi00.R

2500

25000.Bi

2500.Bi00.R

2480

24800.Bi

2450.Bi00.R

2600

27000.Bi

2600.Bi00.R

2650

27000.Bi

2650.Bi00.R

2700

27000.Bi

2700.Bi00.R

2680

26800.Bi

2650.Bi00.R

3400

35000.Bi

3400.Bi00.R

3450

35000.Bi

3450.Bi00.R

3500

35000.Bi

3500.Bi00.R

3480

34800.Bi

3450.Bi00.R

255

2550.Bi

255.Bi00.R

–

e-tube Series

* Crossbar / Lid / bottom - supplement Part No. with required width index (Bi). Example: 25000.100 ** Lower parts - supplement Part No. with required width index (Bi) and radius (R). Example: 2500.10000.100

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.141 ®

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Series 1400·1450·1480·1500 Introduction

Small radii, high stablitity Many mounting options with or without strain relief

When to use Series 1400·1450·1480·1500: If a medium-sized, stable system with an inner height of 21 mm is required (e-chains , half and full e-tubes) If inner widths up to 125 mm are required For unsupported lengths up to 1,75 m and fill weights up to 2,0 kg/m For long travels up to 75 m If an optimized system for quick opening of crossbars from left or right is required ®

System with 4 variations When to use a different igus Series: If more stability is required System E4.1, Series E4.21, page 7.18 For simple applications and easy filling easy chain , Series E14, page 3.32 If e-tubes with smaller bending radii are required e-tubes E2, Series R117, page 6.6 ®

Large pin for high stability

Opening system from left or right

Open E2/000 e-chains in a flash with the e-chain opener page 5.136 ®

Lateral glide surfaces

Double stop dog for long unsupported travels

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.142

3D-CAD files, configurators, PDF

www.igus.de/en/E2000

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1400 1450 1480 1500 FLG

Example Fill weight = 1,5 [kg/m] Unsupported length FLB = 1,3 m

Fill weight [kg/m]

1400·1450·1480·1500 Dimensions Unsupported

FLB

S (FLG)

Length of travel = 2,6 m

8.0

S (FLB)

6.0 4.0 2.0

FLB FLG

Unsupported applications

1.5

Unsupported e-chains feature positive camber over short travels. This must be ®

1.0

accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8 ®

0.5

0 0 1.0 2.0 0.5 1.5 Unsupported length FLG / FLB [m]

3.0

2.5

3.5

Gliding applications

Length of travel S [m] 0

2.0

4.0

6.0

Long travels up to 75 m. More information page 5.156

Technical Data

S/2

Moving end 37,5 28

33,3

H - 28

Fixed end

HF = H + 25

R H

035* 98

038* 104

048* 124

075 178

100 228

125 278

Speed, material, temperature and flammability class page 5.140

Pitch = 33,3 mm/link Links/m = 30 (1000 mm) Chain length = S/2 + K

145 318

180 388

D 99 102 112 139 164 189 209 K 180 190 220 305 385 460 525 The required clearance height: HF = H + 25 mm (with 0,5 kg/m fill weight)

244 635

*for Series 1450/1480 upon request. Before using Series 1400/1450/1480 please consult igus . ®

FLG = with straight upper run FLB = with permitted sag

S = Length of travel R = Bending radius

H = Nominal clearance height HF = Required clearance height

D = Overlength e-chain , radius in final position K = π • R + "safety" ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.143 ®

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E2/000 1400·1500 Product Range Standard

...1400

...1500

e-chains | Series 1400 snap-open along inner radius e-chains | Series 1500 snap-open along outer radius | Standard ®

e-chains snap-open along inner radius

e-chains snap-open along outer radius

R Bending radii

1400

1500

[mm]

[kg/m]

1400. 015..R.0 1400. 020..R.0

1500. 015..R.0 1500. 020..R.0

15 20

28,5 33,5

| 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180 | 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180

≈ 0,46

≈ 0,47

1400. 025..R.0 1400. 038..R.0

1500. 025..R.0 1500. 038..R.0

25 38

38,5 51,5

| 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180 | 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180

≈ 0,49

≈ 0,53

1400. 050..R.0 1400. 068..R.0 1400. 080..R.0

1500. 050..R.0 1500. 068..R.0 1500. 080..R.0

50 68 80

63,5 81,5 93,5

| 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180 | 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180 | 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180

≈ 0,56

≈ 0,63

≈ 0,67

1400. 100..R.0 1400. 125..R.0

1500. 100..R.0 1500. 125..R.0

100 113,5 125 138,5

| 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180 | 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180

≈ 0,74

≈ 0,83

Supplement Part No. with required radius. Example: 1500.038.100.0

When to use Series 1400: If snap-open accessibility along inner radius is required For long travels please consult igus ! When to use Series 1500: For long travels If snap-open accessibility along outer radius is required ®

Order key ®

e-chain

Ba Bi 1500

Standard color black Bending radius R Width index (depends on Bi) Series / Type

18 max.

e-chain

1400

1400.038.100.0 = e-chain snap-open along inner radius, Bi 38 mm inner width, R 100 mm radius, color black 1500.038.100.0 = e-chain snap-open along outer radius, Bi 38 mm inner width, R 100 mm radius, color black More order examples and configuration options page 5.158 ®

Part No. of e-chain links as single parts ®

page 5.141

Standard e-chains available from stock. Delivery in 24h or today!* ®

*Delivery time means time until shipping of goods

5.144 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

1400. 038. 100. 0 1500. 038. 100. 0

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1400 1450 1480 1500

E2/000 1450·1480 Product Range Standard

...1450

...1480

Half e-tubes | Serie 1450 snap-open along inner radius, closed along outer radius Full e-tubes | Serie 1480 snap-open along inner radius, fully enclosed Half e-tubes snap-open along inner radius

Full e-tubes snap-open along inner radius

R Bending radii

1450

1480

[mm]

[kg/m]

1450. 015..R.0 1480. 015..R.0 1450. 020..R.0** 1480. 020..R.0**

15 20

28,5 33,5

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

≈ 0,48

≈ 0,50

≈ 0,51

1450. 025..R.0 1450. 038..R.0

1480. 025..R.0 1480. 038..R.0

25 38

38,5 51,5

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

≈ 0,54

≈ 0,57

≈ 0,59

≈ 0,61

1450. 050..R.0 1450. 068..R.0 1450. 080..R.0

1480. 050..R.0 1480. 068..R.0 1480. 080..R.0

50 68 80

63,5 81,5 93,5

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

≈ 0,65

≈ 0,67

≈ 0,74

≈ 0,77

≈ 0,80

≈ 0,84

1450. 100..R.0 1450. 125..R.0

1480. 100..R.0 1480. 125..R.0

100 113,5 125 138,5

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

≈ 0,90

≈ 0,95

≈ 1,03

≈ 1,08

**Width available upon request. Delivery time approx. 6-8 weeks after order. *Radius Series 1450/1480 available upon request. Delivery time approx. 1-2 weeks after order. For radii 035, 038, 048 the e-tube is not fully enclosed. Please consult igus ! ®

Supplement Part No. with required radius. Example: 1450.038.100.0

When to use Series 1450: Half e-tube snap-open along the inner radius - for long travels please consult igus . When to use Series 1480: Full e-tube snap-open along the inner radius - for long travels please consult igus . ®.

Half e-tube Full e-tube

18 max.

Standard color black Bending radius R Width index (depends on Bi) Series / Type

Ba Bi

Order key

1450. 038. 100. 0 1480. 038. 100. 0

1450/1480

1450.038.100.0 = Half e-tube snap-open along inner radius, Bi 38 mm inner width, R 100 mm radius, color black 1480.038.100.0 = Full e-tube snap-open along inner radius, Bi 38 mm inner width, R 100 mm radius, color black More order examples and configuration options page 5.158

Part No. of e-chain links as single parts ®

page 5.141

Standard half and full e-tubes available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.145 ®

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1400·1450·1480·1500 Product Range Options

...–5 dB(A) depends on environmental conditions, similar to figure

Noise dampening | Noise reduction ≈ 5 dB(A) e-chains snap-open along inner radius

Half e-tubes snap-open along inner radius

S1400. 015. S1400. 020.

S1450. 015. S1450. 020.**

S1480. 015. R.0 S1480. 020.** R.0

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

15 20

S1400. 025. S1400. 038.

S1450. 025. S1450. 038.

S1480. 025. S1480. 038.

R.0 R.0

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

25 38

S1400. 050. S1400. 068. S1400. 080.

S1450. 050. S1450. 068. S1450. 080.

S1480. 050. S1480. 068. S1480. 080.

R.0 R.0 R.0

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

50 68 80

S1400. 100. S1400. 125.

S1450. 100. S1450. 125.

S1480. 100. S1480. 125.

R.0 R.0

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

100 125

Full e-tubes snap-open along inner radius

R Bending radii [mm]

Bi [mm]

Supplement Part No. with required radius. Example: S1400.038.100.0

For e-chains with noise dampening pads supplement Part No. with required index "S" Example: Part No. S1400.038.100.0 = e-chain snap-open along inner radius with noise dampening pads ®

e-chain with noise dampening pads - Delivery time: 3-5 work days. ®

*Delivery time means time until shipping of goods

5.146 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

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1400·1450·1480·1500 E2/000 Application example

1400 1450 1480 1500

Installation-optimized delivery of an igus readychain - here system E2/000 ®

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速

e-chains 1400揃1500 Interior separation Standard New generation of interior separation | NEW in this catalog

75% less wear... New range of separators for E2/000, increased service life! Abrasion

Wear on polymer - E2/000 separators

Increase the service life of cables even further A new design of interior separators for E2/000 allround echain range. Separators optimally adapted to cable geometry increase the service life of the cables by a factor of 4. A better 速

New separators

Previous separators

interior separation can be executed with fewer elements:

Vertical separation - Vertical separators Abrasion-optimized, cable-friendly design, long service life Mounting-optimized - a simpler and faster assembly Non-positive, secure fit Easy-to-use interior separation range for all applications

Wear-optimized separators E2/000 improve service life of cables!

Horizontal separation: Full-width shelves Locks at both ends Separators can be moved horizontally as needed Side plates not required Even partial horizontal subdivision is possible

Standard separator, wide base - Part No. 21.1 Separator with narrow head - Part No. 21.2

Full-width shelf, lockable* - Part No. 2300.XX Separator, narrow base - Part No. 21.3 Separator, asymmetrical - Part No. 21.4 *Available upon request. Delivery time approx. 1-2 weeks after intake of order

Interior separation single order - Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.148 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

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1400 1500

e-chains 1400·1500 Interior separation Standard New generation of interior separation

9,5

2,5

9,5

X - 6 mm

21.1.1

21.2.1

21.3.1

2310.X

21.4.1

In the standard configuration separators are assembled every 2nd e-chain link Note: Only suitable for e-chain Series 1400/1500! Interior separation for e-tubes ®

2,5

Standard separator, 21.1

wide base

see next page

Standard - for all applications Separator with wide base for maximum locking strength and safe standing in e-chains . ®

unassembled

21.1 21.1.1

assembled

10 3 2,5 21.2

For even faster installation

Separator, narrow head* unassembled

21.2 21.2.1

assembled

10 2,5 21.3

Firm hold to one side with a wide base, narrow on opposed side for easy cable assembly (slight grip).

For many thin cables

Separator, narrow base*

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®

unassembled

21.3 21.3.1

assembled

5 2,5 21.4

1,25

unassembled

6,25

assembled 2,5

For side-mounted applications

Separator, asymmetrical* 21.4 21.4.1

Full-width shelf, X -1

lockable * unassembled 2300.X assembled

2310.X

Asymmetrical separator, for defined distance. No additional spacers necessary.

Horizontal separation Full-width shelf locks safely into separators on both ends, fixed width possible. Separators can be moved freely over the shelf in horizontal direction. Usable in 1 level. *Available upon request. Delivery time approx. 1-2 weeks after intake of order.

Lockable full-width shelves - for the standard interior separation Width X [mm] unassembled assembled 015 2300.15 2310.15 025 2300.25 2310.25 030 2300.30 2310.30

Width X [mm] unassembled assembled 060 2300.60 2310.60 062 2300.62 2310.62 065 2300.65 2310.65

Width X [mm] unassembled assembled 087 2300.87 2310.87 090 2300.90 2310.90 100 2300.100 2310.100

038 040 050 057

070 075 077 080

103 110 120 125

2300.38 2300.40 2300.50 2300.57

2310.38 2310.40 2310.50 2310.57

2300.70 2300.75 2300.77 2300.80

2310.70 2310.75 2310.77 2310.80

2300.103 2300.110 2300.120 2300.125

2310.103 2310.110 2310.120 2310.125

5.149

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1400·1450·1480·1500 Interior separation Options Previous interior separation e-chains

e-tubes

14011

111.X

4,75

5,75 5,75

4,75

5,75

2,0

5,75

9,5

14511

21.1.Z.1

Separators, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain link ®

Slotted separator 14001 (e-chains only) ®

Slotted separator

is used when vertical and horizontal separation is required. Due

1,5

for e-chains

unassembled 14001 assembled 14011

5 1,5

Slotted separator for e-tubes

unassembled 14501 assembled 14511

to its slot, it allows basic vertical/horizontal shelving arrangements.

Slotted separator 14501 (e-tubes only) is used when vertical and horizontal separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

Full-width shelf 110.X (e-chains /e-tubes) this option makes sense in applications with many thin ®

Full-width shelf e-chains /e-tubes ®

unassembled 110.X assembled 111.X

cables with similar diameters. For a consequent subdivision. Full-width shelves can be arranged at 3 different heights (in 5,75 mm increments).

Full-width shelves Width X [mm] 015

unassembled

assembled

110.38

111.38

Width X [mm] 080

unassembled

111.15

Width X [mm] 038

unassembled

110.15

110.80

111.80

020 025

110.20 110.25

111.20 111.25

050 068

110.50 110.68

111.50 111.68

100 125

110.100 110.125

111.100 111.125

Strain relief separator for e-chains ®

21.1.Z

Additional elements for interior separation 10 4

NEW in this catalog Strain relief separator 21.1.Z (e-chains only) R2

unassembled 21.1.Z assembled 21.1.Z.1

5.150 3D-CAD files, configurators, PDF

Can be integrated into the mounting bracket and can be placed there at any point. It combines strain relief and interior separation. 10

www.igus.de/en/E2000

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1400·1450·1480·1500 e-chain accessories ®

1400 1450 1480 1500

E2/000 Series 1400 in aircraft refuelling truck; telescopic crane with six sections

Optional: Support tray tool kit. For support of the lower run. Simple one-piece support trays according to your requirements and specification. Available upon request. The complete range with order options from page 9.70

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.151 ®

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1400·1450·1480·1500 Mounting brackets pivoting For tight installation conditions

Moving end

Fixed end

14...3PZ

14...4PZ 53,5 18

14015 - 14020

13,5

53,5 8 14

Moving end

41,5

14025 - 14125

19,5

13,5

34°

ø 6,4

41,5 8,5

34° 34° 34°

B ø 11,8/90°

34° 34°

34°

Fixed end

Polymer pivoting, one-piece | Standard - Universal for e-chains and e-tubes Recommended for unsupported and gliding applications ®

For width

Part No. full set with

Dim. A

Dim. B

[mm]

Number of teeth

index .015. .020.

tiewrap plate 14015.34PZ 14020.34PZ

– –

28,5 33,5

2 2

.025. .038. .050.

14025.34PZ 14038.34PZ 14050.34PZ

13 24 36

38,5 51,5 63,5

2 4 5

.068. 080. .

14068.34PZ 14080.34PZ

54 66

81,5 93,5

7 8

100. . 125. .

14100.34PZ 14125.34PZ

86 111

113,5 138,5

10 13

Standard For tight installation conditions One-piece, stable mounting brackets Integrated molded strain relief Corrosion resistant Various installation options on the fixed end and/or the moving end

Part No. structure (pivoting) 14038. 34 PZ A1 A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting = 34 Mounting brackets for selected width index

Possible installation conditions for assembled, pivoting mounting brackets. For the preassembled mode please add index A1... A4 e.g. 14038.34PZA1

Single-part order Mounting bracket Moving end 14038. 3 PZ A1 (preassembled + tiewrap plate) Mounting bracket Fixed end 14038. 4 PZ A1

(preassembled + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

5.152 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

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1400 1450 1480 1500

1400·1450·1480·1500 Mounting brackets locking For very high speed and acceleration Moving end

Fixed end

14...1PZ

14...2PZ 53,5 18

14015 - 14020

13,5

53,5 8 14

Moving end

41,5

14025 - 14125

19,5

13,5

B ø 11,8/90°

ø 6,4

41,5 8,5

Fixed end

Polymer locking, one-piece | Universal for e-chains and e-tubes Recommended for vertical hanging and standing applications ®

For width

Part No. full set with

Dim. A

Dim. B

[mm]

Number of teeth

index .015. .020.

tiewrap plate 14015.12PZ 14020.12PZ

– –

28,5 33,5

2 2

.025. .038. .050.

14025.12PZ 14038.12PZ 14050.12PZ

13 24 36

38,5 51,5 63,5

2 4 5

.068. 080. .

14068.12PZ 14080.12PZ

54 66

81,5 93,5

7 8

100. . 125. .

14100.12PZ 14125.12PZ

86 111

113,5 138,5

10 13

Locked connections At very high speed and/or acceleration If space is limited for height (the HF measurement) Various installation options on the fixed end and/or the moving end

Part No. structure (locking) 14038. 12 PZ A1 A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set locking = 12 Mounting brackets for selected width index

Possible installation conditions for assembled, locking mounting brackets. For the preassembled mode please add index A1... A4 e.g. 14038.12PZA1

Single-part order Mounting bracket Moving end 14038. 1 PZ A1 (preassembled + tiewrap plate) Mounting bracket Fixed end 14038. 2 PZ A1

(preassembled + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.153 ®

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1400·1450·1480·1500 Mounting brackets pivoting

Moving end

Fixed end

15000...3PZ(B)

15000...4PZ(B) 20 32

12 37,5

37,5

B A

A B

Moving end

ø 6,2

ø 5,5

10-57° depending on radius

Fixed end

Polymer pivoting | Universal for e-chains and e-tubes Recommended for unsupported and gliding applications ®

For width index

Part No. full set with

Part No. full set without

.015. .020.

tiewrap plate – –

.025. .038. .050.

Dim. A Dim. B [mm]

[mm]

Number of teeth

– –

15000.025.34PZB 15000.025.34PZ 15000.038.34PZB 15000.038.34PZ 15000.050.34PZB 15000.050.34PZ

12 25 37

15 20 30

3 4 5

.068. 080. .

15000.068.34PZB 15000.068.34PZ 15000.080.34PZB 15000.080.34PZ

55 67

40 60

6 8

100. . 125. .

15000.100.34PZB 15000.100.34PZ 15000.125.34PZB* 15000.125.34PZ*

87 112

80 100

10 12

*Tiewrap plate (consists of 2x2050.ZB) does not snap on but needs to be bolted down separately

For tight installation conditions Strain relief with detachable tiewrap plates Variable traverse angle for flexible assembly Corrosion resistant Various installation options on the fixed end and/or the moving end Part No. structure (pivoting) 15000.038.34PZA1 A…must be indicated on preassembled configurations

Note: Mounting brackets not to assemble at the gable end

With strain relief tiewrap plates Full set pivoting = 34 Mounting brackets for selected width index

Possible installation conditions for assembled, pivoting mounting brackets. For the preassembled mode please add index A1... A4 e.g. 15000.038.34PZBA1

Single-part order Mounting bracket Moving end 15000.038.4PZA1 (preassembled + tiewrap plate) Mounting bracket Fixed end 15000.038.3PZA1 (preassembled + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

5.154 3D-CAD files, configurators, PDF, applications

www.igus.de/de/E2000

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1400 1450 1480 1500

1400·1450·1480·1500 Steel mounting brackets locking

14000.2*

ø 4,5

15 37

Moving end

Fixed end

14000.1

A = Bi - 7

14000.2*

ø 4,5

A = Bi - 7

Fixed end

C = Bi +27

B = Bi +24

Moving end 14000.1

15 37

Moving end

Fixed end

*pivoting with no stop (360°). Screw-on area of the mounting brackets can be on the interior or exterior.

Steel locking | - For e-chains and e-tubes Recommended for unsupported, vertical hanging and standing applications ®

For width

Dim. A

Dim. B

Dim. C

[mm]

14000.12.E 14000.12.E 14000.12.E

8 13 18

39 44

14000.12.E 14000.12.E

31 43

49 62 74

42 47 52

14000.12.E 14000.12.E

61 73

92 104

95 107

124 14000.12.E 93 149 14000.12.E 118 Note: By ordering steel mounting brackets in combination with an e-chain / e-tube, they will be delivered assembled!

127 152

Part No. full set

index .015. .020.

14000.12 14000.12

.025. .038. .050.

14000.12 14000.12 14000.12

.068. 080.

14000.12 14000.12

100. 125.

14000.12 14000.12

Part No. full set stainless steel**

65 77

Locked connections One part (2-piece) for all e-chain widths Electrically conductive ®

Bolted connection outside of chain cross-section possible Stainless steel version available (**Material: stainless steel 1.4301)

Part no. structure 14000. 12.E Optional stainless steel Full set, 4 parts 2 with pin / 2 with bore Mounting bracket

Single-part order

Possible installation conditions - further installation angles

installation sketch

Mounting bracket Moving end 14000. 1 (1 part left / right) Mounting bracket Fixed end 14000. 2 (1 part left / right)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

igus GmbH 51147 Köln | Tel. +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.de 5.155 ®

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1400·1450·1480·1500 Dimensions Long travels Gliding applications | For long travels from 10 m to max. 75 m

Solution for long travel applications - In this case the e-chain upper run will be introduced in a guide trough on the lower run. We recommend to realize the engineering of such a plant by our technicians. Please note: For using Series 1400/1450/1480 ®

for long travels (gliding), please consult with igus first. For long travels, igus specifies Series 1500 that snaps open along the outer radius. In case of travels between 4 and 10 m we recommend a longer unsupported length. More information Design, from page 1.16. ®

S S/2

S/2 CL = Offset fixed point

HRI

Fixed end

K2 Moving end

Guide trough with glide bar

Guide trough without glide bar Total length of guide trough

Pitch = 33,3 mm/link · Links/m = 30 (1000 mm) · Chain length = S/2 + K R H2 D2+25

035* 70 99

038* 76 102

048* 96 112

075 150 139

100 100 340

125 100 495

145 100 540

180 100 690

180 –

190 –

220 –

305 –

600 179

800 305

940 340

1170 445

*for Series 1450/1480 upon request. Before using Series 1400/1450/1480 on long travels please consult igus . **Values upon request! ®

The complete range of special solutions for long travel applications incl. order function

H2 = Mounting height (if the moving end is set lower) D2= Over length - long travels, gliding

K2 = Further add-on (if the moving end is set lower) R = Bending radius

5.156 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

from page 9.77

CL = Offset fixed point HRi = Inner trough height

S = Length of travel S/2= Half length of travel

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1400 1450 1480 1500

Part No. 970.30 | 970.32 | Trough height: 77 mm

Aluminum "SuperTrough" Basic Version BRa 30

BRi ≥ Ba + 4

Ba Bi

Installation set "Basic" with C-Profile

Bottom Clamp optionally attached inwards or outwards 1500.050.035.0 Order example Part No. attached outwards

.015

–

960.30.125

.020

–

960.30.125

.025

–

960.30.150

.038

–

960.30.150

.050

960.30.125

960.30.175

.068

960.30.150

960.30.175

.080

960.30.150 960.30.200

.100

118

960.30.175 960.30.225

.125

143

960.30.200 960.30.250

Bottom clamp optionally attached inwards or outwards

HRa = 77

HRi ≥ 2 x ha

Part No. BRi attached [mm] inwards

4,7

M6 x16

Length of the C-profile according to dimension BRi (see table) Glide bar, plastic, Components, trough "Basic": Trough side parts, aluminum, 2 m 2m Glide strips, plastic, 2 m (without glide strips on request) Components, installation set "Basic": Bottom clamp, aluminum C-profile, galvanized steel M6 x 16 Sliding nut M6 Interface connector, plastic

table

Screw

Order example: Length of travel 30 m Center mounted for Series 1500.050.035.0 with BRi = 68 Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No. Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough with glide bar (8 x 2 m sections) Part No.

970.30.SL 970.32.SL

Installation set "Basic" complete (guide trough-sets + 1)

Part No.960.30. 125

Order text: 17 installation sets Module for the fixed end page 9.16 Order text: 1 set

Part No.

Option: For an additional noise dampening with silencer profile, please add Index A - Example:

nMon = nRi + 1

970.80

Part No. 970.30.SLA

nRi x 2000 mm

Principle sketch: Number of installation sets to be installed = Number of trough sections + 1

Details about Alu "SuperTrough" and the "Heavy Duty" version for heavy machinery Trough set Installation set Glide bar

C-Profile Ba = Outer width e-chains Bi = Inner width e-chains

® ®

from page 9.22

BRi = Inner trough width BRa= Outer trough width HRi = Inner trough height

HRa= Outer trough height nMon = Number of installation sets nRi = Number of trough sets

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.157 ®

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Seite 5.158

1400·1450·1480·1500 Options and order key Standard

Additional noise dampening with pads

NC-Version (no camber) without pretension

Reverse bending radius for circular movements

Part No. Standard e-chains /e-tubes

Part No. Low noise (with pads) e-chains /e-tubes

Part No. NC-Material e-chains /e-tubes

Part No. RBR e-chains /e-tubes

1400.038.R.0

S1400.038.R.0

1400.038.R.0.NC

1400.038.R1/R2.0

e-chain snap-open along inner radius*

1500.038.R.0

S1450.038.R.0

1500.038.R.0.NC

1500.038.R1/R2.0

e-chain snap-open along outer radius

Half e-tube snap-open along inner radius*

e-chain snap-open along outer radius

1450.038.R.0

S1480.038.R.0

1450.038.R.0.NC

1450.038.R1/R2.0**

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

Half e-tube snap-open along inner radius*

1480.038.R.0

1480.038.R.0.NC

1480.038.R1/R2.0**

e-tube snap-open along inner radius*

Delivery time 3-5 work days

Delivery time 10 work days

Delivery time 24h or today!*

Delivery time 3-5 work days

(2-5 work days at an express surcharge) **upon request

Combination possibilities | Examples Low-noise option

NCVersion

Low-noiseoption NCVersion RBRVersion

RBRVersion

S1400.038.R.0.NC

–

S1400.038.R.0.NC

–

XXLMaterial

S1400.038.R.0.XXL

HTMaterial*

S1480.038.R.0.HT

1480.30.R.0.HT.NC

ESDMaterial

S1400.038.R.0.ESD

1400.038.R.0.ESD.NC 1400.038.R1/R2.0.ESD

–

XXLMaterial

HTMaterial*

ESDMaterial

S1400.038.R.0.XXL

S1480.038.R.0.HT

S1400.038.R.0.ESD

–

1480.30.R.0.HT.NC

1400.038.R.0.ESD.NC

–

1480.038.R1/R2.0.HT 1400.038.R1/R2.0.ESD

– 1480.30.R1/R2.0.HT

– – –

*for gliding applications please consult igus

5.158 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

– –

–

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1400 1450 1480 1500

1400·1450·1480·1500 Options and order key Unsupported lengths +25% possible

No burning-in of hot chips up to 850°C (1562° F)

ATEX / ESD classified e-chains II 2 GD

Part No.

Part No. HT-Material only for e-tubes

Part No. ESD-Material e-chains /e-tubes

XXL-Material** e-chains /e-tubes ®

+25%

1400.038.R.0.XXL

1480/1450.038.R.0.HT 1400.038.R.0.ESD

e-chain snap-open along inner radius*

Complete e-tube**

e-chain snap-open along inner radius*

1500.038.R.0.XXL

1480/1450.03HT.R.0

1500.038.R.0.ESD

e-chain snap-open along outer radius

Bottom only

e-chain snap-open along outer radius

1450.038.R.0.XXL

1450.038.R.0.ESD

Half e-tube snap-open along inner radius*

1480.038.R.0.XXL

1480.038.R.0.ESD

e-tube snap-open along inner radius*

Delivery time 1-2 weeks

Delivery time 10 work days

Delivery time 5 work days

*for gliding applications please consult igus ®

**Lower part made of XXL-material

Order example | Order key and color options Order example for complete e-chain (1,0 m), color black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 30 links ®

1500.038.100.0

+ Mounting brackets 1 set (with tiewrap plates)

15000.038.34PZB

+ Interior separation with 2 separators assembled every 2nd link

2 x 21.1

Order text: 1,0 m 1500.038.100.0 + 15000.038.34PZB + 2 x Part No. 21.1

Order key

Color options for e-chains and e-tubes

1500.038.100.0

Color

black

Standard color black Bending radius R Width index (depends on Bi) Series / Type ®

Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!)

white* violet* yellow* orange* red*

blue*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Order index

Color

.0 from stock! .1 .5 .4 .2

green*

.6 .8

black grey*

grey* dusty grey* agate grey* light grey*

yellow/black*

Order index .7 .3 for e-chains .3 for e-tubes .11 .14

.13 .9

5.159

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Seite 5.160

2400·2450·2480·2500 Introduction

Allrounder, high stablitity Many mounting options with or without strain relief

When to use Series 2400·2450·2480·2500: If a medium-sized, stable system with an inner height of 25 mm is required (e-chains , half and full e-tubes) If inner widths up to 125 mm are required For unsupported lengths up to 2,25 m and fill weights up to 4,8 kg/m For long travels up to 100 m If an optimized system for quick opening of crossbars from left or right is required ®

Opening system from left or right

When to use a different igus Series: If more stability is required System E4.1, Series E4.21, page 7.18 For simple applications and easy filling easy chain , Series E200, page 3.36 If e-tubes with smaller bending radii are required e-tubes E2, Series R48, page 6.26 ®

System with 4 variations

Large pin for high stability

Double stop dog for long unsupported travels

Open E2/000 e-chains in a flash with the e-chain opener page 5.136 ®

Lateral glide surfaces

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.160

3D-CAD files, configurators, PDF

www.igus.de/en/E2000

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Seite 5.161

2400 2450 2480 2500 FLG

Example Fill weight = 1,5 [kg/m] Unsupported length FLB = 1,7 m

Fill weight [kg/m]

2400·2450·2480·2500 Dimensions Unsupported

FLB

S (FLG)

Length of travel = 3,3 m

8.0

S (FLB)

6.0 4.0

FLB

2.0

FLG

Unsupported applications

1.5

Unsupported e-chains feature positive camber over short travels. This must be ®

1.0

accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8 ®

0.5

0 0 1.0 2.0 0.5 1.5 Unsupported length FLG / FLB [m]

3.0

2.5

3.5

Gliding applications

Length of travel S [m] 0

2.0

4.0

6.0

Long travels up to 100 m. More information page 5.178

Technical Data

Fixed end

R+6

H - 35

Moving end

HF = H + 25

S/2

R H

055* 145

075 185

100 235

125 285

150 335

175 385

Speed, material, temperature and flammability class page 5.140

Pitch = 46 mm/link Links/m = 22 (1012 mm) Chain length = S/2 + K

200 435

225 485

250 535

D 142 162 187 212 237 262 287 K 265 330 410 485 565 645 725 The required clearance height: HF = H + 25 mm (with 1,5 kg/m fill weight)

312 800

337 880

*for Series 2450/2480 upon request. Before using Series 2400/2450/2480 on long travels please consult igus . ®

FLG = with straight upper run FLB = with permitted sag

S = Length of travel R = Bending radius

H = Nominal clearance height HF = Required clearance height

D = Overlength e-chain , radius in final position K = π • R + "safety" ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.161 ®

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Seite 5.162

E2/000 2400·2500 Product Range Standard

...2400

...2500

e-chains | Series 2400 snap-open along inner radius e-chains | Series 2500 snap-open along outer radius | Standard ®

e-chains snap-open along inner radius

e-chains snap-open along outer radius

R Bending radii

2400

[mm]

[kg/m]

2400. 02 .R.0 2400. 03 .R.0

2500. 02 .R.0 2500. 03 .R.0

25 38

41 54

| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

≈ 0,77

≈ 0,83

2400. 05 .R.0 2400. 07 .R.0

2500. 05 .R.0 2500. 07 .R.0

57 77

73 93

| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

≈ 0,91

≈ 1,01

2400. 09 .R.0 2400. 10 .R.0 2400. 12 .R.0

2500. 09 .R.0 2500. 10 .R.0 2500. 12 .R.0

89 103 125

105 119 141

| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

≈ 1,08

≈ 1,15

≈ 1,22

2500

Supplement Part No. with required radius. Example: 2500.03.100.0

When to use Series 2400: e-chain with snap-open accessibility along inner radius - for long travels please consult igus (autoglide System page 9.90). When to use Series 2500: e-chain with snap-open accessibility along outer radius - suitable for long travels. ®

Order key

Ba Bi

2500

Standard color black Bending radius R Width index (depends on Bi) Series / Type

23 max.

e-chain e-chain

2400

2400.03.100.0 = e-chain snap-open along inner radius, Bi 38 mm inner width, R 100 mm radius, color black ®

2500.03.100.0 = e-chain snap-open along outer radius, Bi 38 mm inner width, R 100 mm radius, color black More order examples and configuration options page 5.180 ®

Part No. of e-chain links as single parts ®

page 5.141

Standard e-chains available from stock. Delivery in 24h or today!* ®

*Delivery time means time until shipping of goods

5.162 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

2400. 03. 100. 0 2500. 03. 100. 0

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Seite 5.163

2400 2450 2480 2500

E2/000 2450·2480 Product Range Standard

...2450

...2480

Half e-tubes | Serie 2450 snap-open along inner radius, closed along outer radius Full e-tubes | Serie 2480 snap-open along inner radius, fully enclosed Half e-tubes snap-open along inner radius

Full e-tubes snap-open along inner radius

R Bending radii

2450

[mm]

[kg/m]

2450. 02 .R.0 2450. 03 .R.0

2480. 02 .R.0 2480. 03 .R.0

25 38

41 54

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

≈ 0,80

≈ 0,82

≈ 0,88

≈ 0,92

2450. 05 .R.0 2450. 07 .R.0

2480. 05 .R.0 2480. 07 .R.0

57 77

73 93

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

≈ 0,99

≈ 1,03

≈ 1,12

≈ 1,17

2450. 09 .R.0 2450. 10 .R.0 2450. 12 .R.0

2480. 09 .R.0 2480. 10 .R.0 2480. 12 .R.0

89 103 125

105 119 141

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075*| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

≈ 1,20

≈ 1,26

≈ 1,27

≈ 1,34

≈ 1,35

≈ 1,43

2480

*Radius Series 2450/2480 available upon request. Delivery time approx. 1-2 weeks after intake of order. Radius 055: the e-tube is not completely enclosed. Please consult igus ! ®

Supplement Part No. with required radius. Example: 2450.03.100.0

When to use Series 2450: Half e-tube snap-open along the inner radius - for long travels please consult igus . When to use Series 2480: Full e-tube snap-open along the inner radius - for long travels please consult igus . ®.

Half e-tube Full e-tube

Width index (depends on Bi) Series / Type

23 max.

Standard color black Bending radius R

Ba Bi

Order key

2450. 03. 100. 0 2480. 03. 100. 0

2450/2480

2450.03.100.0 = Half e-tube snap-open along inner radius, Bi 38 mm inner width, R 100 mm radius, color black 2480.03.100.0 = Full e-tube snap-open along inner radius, Bi 38 mm inner width, R 100 mm radius, color black More order examples and configuration options page 5.180

Part No. of e-chain links as single parts ®

page 5.141

Standard half and full e-tubes incl. accessories from stock. Delivery in 24h or today.* *Delivery time means time until shipping of goods

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.163 ®

05)-D-EU-MIC -MIN -MED-®

2400 2450 2480 2500

15.08.2011

12:26 Uhr

Seite 5.164

2400·2450·2480·2500 Product Range Options

...–5 dB(A) depends on environmental conditions, similar to figure

Noise dampening | Noise reduction ≈ 5 dB(A) e-chains snap-open along inner radius

Half e-tubes snap-open along inner radius

Full e-tubes snap-open along inner radius

S2400. 02 S2400. 03

S2450. 02 S2450. 03

S2480. 02 S2480. 03

R.0 R.0

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

25 38

S2400. 05 S2400. 07

S2450. 05 S2450. 07

S2480. 05 S2480. 07

R.0 R.0

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

57 77

S2400. 09 S2400. 10 S2400. 12

S2450. 09 S2450. 10 S2450. 12

S2480. 09 S2480. 10 S2480. 12

R.0 R.0 R.0

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

89 103 125

R Bending radii [mm]

*Radius Series 2450/2480 available upon request. Delivery time approx. 1-2 weeks after intake of order. Radius 055: the e-tube is not completely enclosed. Please consult igus ! ®

Supplement Part No. with required radius. Example: S2400.03.100.0

For e-chains with noise dampening pads: supplement Part No. with required index "S" Example: Part No. S2400.03.100.0 = e-chain snap-open along inner radius with noise dampening pads ®

e-chain with noise dampening pads - Delivery time 3-5 work days. ®

*Delivery time means time until shipping of goods

5.164 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

Bi [mm]

05)-D-EU-MIC -MIN -MED-®

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12:26 Uhr

Seite 5.165

2400·2450·2480·2500 E2/000 Application example

2400 2450 2480 2500

Two fully harnessed and side-mounted E2/000 e-chains with high fill weight ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.165 ®

05)-D-EU-MIC -MIN -MED-速

2400 2500

15.08.2011

12:26 Uhr

Seite 5.166

速

e-chains 2400揃2500 Interior separation Standard New generation of interior separation | NEW in this catalog

75% less wear... New range of separators for E2/000, increased service life! Abrasion

Wear on polymer - E2/000 separators

New separators

Previous separators

interior separation can be executed with fewer elements:

Wear-optimized separators E2/000 improve service life of cables!

Horizontal separation: Full-width shelves Locks at both ends Separators can be moved horizontally as needed Side plates not required Even partial horizontal subdivision is possible

Standard separator, wide base - Part No. 25.1 Separator with narrow head - Part No. 25.2

Full-width shelf, lockable* - Part No. 2300.XX Separator, narrow base - Part No. 25.3 Separator, asymmetrical - Part No. 25.4 *Available upon request. Delivery time approx. 1-2 weeks after intake of order

Interior separation single order - Delivery time 24h or today!* *Delivery time means time until shipping of goods

5.166 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

05)-D-EU-MIC -MIN -MED-®

15.08.2011

12:26 Uhr

Seite 5.167

2400 2500

e-chains 2400·2500 Interior separation Standard New generation of interior separation

12,5

2,5

12,5

X - 6 mm

25.1.1

25.2.1

25.3.1

2310.X

25.4.1

In the standard configuration separators are assembled every 2nd e-chain link Note: Only suitable for e-chain Series 2400/2500! Interior separation for e-tubes ®

2,5

Standard separator, 25.1

wide base

see next page

Standard - for all applications Separator with a wide base for maximum locking strength and safe standing in e-chains . ®

unassembled assembled

10 3 2,5 25.2

For even faster installation

Separator, narrow head unassembled

assembled

2,5

Separator, narrow base

25.3

25.1 25.1.1

25.2 25.2.1

Firm hold to one side with a wide base, narrow on opposed side for easy cable assembly (slight grip).

For many thin cables Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®

unassembled assembled

5 2,5 25.4

1,25 6,25

2,5

For side-mounted applications

Separator, asymmetrical unassembled assembled

25.3 25.3.1

25.4 25.4.1

Full-width shelf, X -1

lockable unassembled 2300.X assembled

2310.X

Asymmetrical separator, for defined distance. No additional spacers necessary.

Lockable full-width shelves - for the standard interior separation Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 015 2300.15 2310.15 060 2300.60 2310.60 087 2300.87 2310.87 025 2300.25 2310.25 062 2300.62 2310.62 090 2300.90 2310.90 030 2300.30 2310.30 065 2300.65 2310.65 100 2300.100 2310.100 038 040 050 057

2300.38 2300.40 2300.50 2300.57

2310.38 2310.40 2310.50 2310.57

070 075 077 080

2300.70 2300.75 2300.77 2300.80

2310.70 2310.75 2310.77 2310.80

103 110 120 125

2300.103 2300.110 2300.120 2300.125

2310.103 2310.110 2310.120 2310.125

5.167

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12:26 Uhr

Seite 5.168

2400·2450·2480·2500 Interior separation Options Previous interior separation e-chains

e-tubes

e-chains

213

212

215.09

221.X

11,25

7,5

2,5

11,25

2400 2450 2480 2500

15.08.2011

24511

215.09

211.28

Separators, spacers, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain link! ®

Slotted separator 202 (e-chains only) ®

Slotted separator for e-chains

is used when vertical and horizontal separation is required. Due

unassembled assembled

10 5

202 212

Slotted separator 24501 (e-tubes only) is used when vertical and horizontal separation is required. Due

Slotted separator for e-tubes

unassembled 24501 assembled 24511

to its slot, it allows basic vertical/horizontal shelving arrangements.

Separator, wide base* 201.28 (e-chains only) If a wide space between the separators has to be kept or ®

Separator, wide base* for e-chains

unassembled 201.28 assembled 211.28

separators have to be fixed in their position. (*for side-mounted applications)

Side plate 203 (e-chains only) Side plate for use with full-width shelf 220.X ®

Side plate

for e-chains

unassembled assembled

203 213

and slotted separator 202.

Spacer* 205.09 (e-chains only) ®

Spacer* for e-chains

Separators can be fixed in position. Only mountable

unassembled 205.09 assembled 215.09

onto the fixed crossbar. (*for side-mounted applications)

Full-width shelf 220.X (e-chains and e-tubes) This option makes sense in applications with many thin

2,5

X-1

Full-width shelf for e-chains /e-tubes ®

unassembled 220.X assembled 221.X

cables with similar diameters. For a consequent subdivision. Full-width shelves can be arranged at 3 different heights (in 5 mm increments).

Full-width shelves Width X [mm] 025

unassembled

assembled

221.25

Width X [mm] 077

unassembled

220.25

220.77

221.77

038 057

220.38 220.57

221.38 221.57

090 103

220.90 220.103

221.90 221.103

5.168 3D-CAD files, configurators, PDF

Width X [mm] 125

www.igus.de/en/E2000

unassembled

assembled

220.125

221.125

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Seite 5.169

2400 2450 2480 2500

2400·2450·2480·2500 Interior separation Options Previous interior separation e-chains

Optional

7,5

11,25

2,5

11,25

2130

2120

X-7

2210.X

2140

2120

2120.Z

2120.ZR

Shelves - in the standard configuration separators are assembled every 2nd e-chain link ®

Middle plate 2020 (e-chains only) ®

Slotted middle plate e-chains ®

unassembled assembled

2020 2120

To achieve a modular shelving by shelf 2200.X arranged at 3 different heights (in 5 mm increments)

Slotted separator 2040 (e-chains only) ®

Slotted separator for e-chains ®

unassembled assembled

2040

For a very fine subdivision. No snap-in option for shelves, freely movable.

2140

Side plate 2030 (e-chains only) ®

Side plate for e-chains

Side plate for use with middle plate 2020,

unassembled assembled

2030 2130

slotted separator 2040 and shelf 2200.

Shelf 2200 (e-chains only) For applications involving many cables with different diameters,

2,5

Shelf for e-chains

X X-7

unassembled 2220.X assembled 2210.X

shelves can be arranged at alternate heights. They can be arranged at 3 different heights (in 5 mm increments).

Shelves Width X [mm] 018 023 028 033

unassembled

assembled

Width X [mm]

unassembled

assembled

Width X [mm]

unassembled

assembled

2200.18 2200.23 2200.28 2200.33

2210.18 2210.23 2210.28 2210.33

038 043 048 058

2200.38 2200.43 2200.48 2200.58

2210.38 2210.43 2210.48 2210.58

068 073 088 099

2200.68 2200.73 2200.88 2200.99

2210.68 2210.73 2210.88 2210.99

Strain relief separator for e-chains

Additional elements for interior separation

Strain relief separator 2020.Z (e-chains only) ®

unassembled 2020.Z assembled 2120.Z Strain relief separator for e-tubes

unassembled 2020.ZR assembled 2120.ZR

Can be integrated into the mounting bracket and can be placed there at any point. It combines strain relief and interior separation.

Strain relief separator 2020.ZR (e-tubes only) Can be integrated into the mounting bracket and can be placed there at any point. It combines strain relief and interior separation.

5.169

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2400 2450 2480 2500

15.08.2011

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Seite 5.170

2400·2450·2480·2500 Mounting brackets pivoting For tight installation conditions

Moving end

Fixed end

2...3PZ(B)+

2...4PZ(B) 12/90°

Moving end Ba - 3

Ba + 1

t=7

6,1

10 8

90°

48°

90° 90°

48°

90°

Fixed end

Polymer pivoting | Standard - Universal for e-chains and e-tubes Recommended for unsupported and gliding applications ®

Full set with tiewrap plate +

Part No. Dim. A full set without [mm]

Number of teeth

For width

Part No. full set with

index .02. .03.

tiewrap plate 10 cable tiewraps tiewrap plate 2020.34PZB+ 2020.34PZBK1+ 2020.34PZ+ 2030.34PZB+ 2030.34PZBK1+ 2030.34PZ+

12 25

3 4

.05. .07. .09.

2050.34PZB+ 2050.34PZBK1+ 2070.34PZB+ 2070.34PZBK1+ 2090.34PZB+ 2090.34PZBK1+

2050.34PZ+ 2070.34PZ+ 2090.34PZ+

44 64 77

6 8 10

.10. .12.

2100.34PZB+ 2100.34PZBK1+ 2125.34PZB+ 2125.34PZBK1+

2100.34PZ+ 2125.34PZ+

90 112

10 12

Standard For tight installation conditions Strain relief with detachable chainfix tiewrap plates Corrosion resistant Variable traverse angle Various installation options on the fixed end and/or the moving end Part No. structure (pivoting) 2020. 34 PZB+ A1 A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting = 34 Mounting brackets for selected width index

Possible installation conditions for assembled, pivoting mounting brackets. For the preassembled mode please add index A1... A4 e.g. 2020.34PZB+A1

Single-part order Mounting bracket Moving end 2020. 3 PZB+ A1(preassembled + tiewrap plate) Mounting bracket Fixed end 2020. 4 PZB A1

(preassembled + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

5.170 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

05)-D-EU-MIC -MIN -MED-®

15.08.2011

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Seite 5.171

2400 2450 2480 2500

2400·2450·2480·2500 Mounting brackets locking For very high speed and acceleration Moving end

Fixed end

2...1PZ(B)+

2...2PZ(B) 12/90°

Moving end Ba - 3

Ba + 1

t=7

6,1

10 8

Fixed end

Polymer locking | Universal for e-chains and e-tubes Recommended for vertical hanging and standing applications ®

Full set with tiewrap plate +

Part No. Dim. A Number full set without [mm] of teeth

For width

Part No. full set with

index .02. .03.

tiewrap plate 10 cable tiewraps tiewrap plate 2020.12PZB+ 2020.12PZBK1+ 2020.12PZ+ 2030.12PZB+ 2030.12PZBK1+ 2030.12PZ+

12 25

3 4

.05. .07. .09.

2050.12PZB+ 2050.12PZBK1+ 2070.12PZB+ 2070.12PZBK1+ 2090.12PZB+ 2090.12PZBK1+

2050.12PZ+ 2070.12PZ+ 2090.12PZ+

44 64 77

6 8 10

.10. .12.

2100.12PZB+ 2100.12PZBK1+ 2125.12PZB+ 2125.12PZBK1+

2100.12PZ+ 2125.12PZ+

90 112

10 12

Locked connections At very high speed and/or acceleration If space is limited for height (the HF measurement) Various installation options on the fixed end and/or the moving end

Part No. structure (locking) 2020. 12PZB+ A1 A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set locking = 12 Mounting brackets for selected width index

Possible installation conditions for assembled, locking mounting brackets. For the preassembled mode please add index A1... A4 e.g. 2020.12PZB+A1

Single-part order Mounting bracket Moving end 2020. 1PZB+ A1 (preassembled + tiewrap plate) Mounting bracket Fixed end 2020. 2PZB A1

(preassembled + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.171 ®

05)-D-EU-MIC -MIN -MED-®

2400 2500

15.08.2011

12:26 Uhr

Seite 5.172

e-chains 2400·2500 KMA mounting brackets pivoting For tight installation conditions, all-sides attachment

Moving end

Fixed end

24001...1

24001...2

12,5

A = Bi + 11 Bi

ø 4,5

B = Bi + 19

Frontal view of KMA

Moving end

9,5

20°

8,5

18° 10

24,5

15 35

Fixed end

KMA pivoting | All-sides attachment - Universal for e-chains (Series 2400·2500) Recommended for unsupported and gliding applications ®

For width

Part No. full set with

Part No. Dim. A full set without [mm]

index .02. .03.

tiewrap plate 24001.02.12ZB 24001.03.12ZB

tiewrap plate 24001.02.12 24001.03.12

.05. .07. .09.

24001.05.12ZB 24001.07.12ZB 24001.09.12ZB

.10. .12.

24001.10.12ZB 24001.12.12ZB

Dim. B [mm]

Number of teeth

36 49

44 57

2 4

24001.05.12 24001.07.12 24001.09.12

68 88 100

76 86 108

6 7 9

24001.10.12 24001.12.12

114 136

122 144

10 12

Bolted connection outside of chain cross-section possible For tight installation conditions Universally mountable with attachment capability on all sides Pluggable strain relief tiewrap plate, adjustable to 3 heights Option: threaded sockets upon request (KMA = Polymer Metal Mounting Bracket)

Part No. structure (pivoting) - e-chain 24001. 02. 12ZBA

A…must be indicated on preassembled configurations Full set with strain relief tiewrap plates Width index KMA pivoting

These attachment types are triggered automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A e.g. 24001. 02. 12ZBA

Single-part order Mounting bracket Moving end 24001.02. 1ZBA (preassembled + tiewrap plate) Mounting bracket Fixed end 24001.02. 2ZBA (preassembled + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

5.172 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

05)-D-EU-MIC -MIN -MED-®

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Seite 5.173

2400 2500

e-chains 2400·2500 KMA mounting brackets locking For very high speed and acceleration, all-sides attachment Moving end 24101...1

Fixed end 24101...2

12,5

Moving end

9,5

A = Bi + 11 Bi

ø 4,5

B = Bi + 19

Frontal view of KMA

8,5

24,5

15 35

Fixed end

KMA locking | All-sides attachment - Universal for e-chains (Series 2400·2500) Recommended for vertical hanging and standing applications ®

For width

Part No. full set with

Part No. Dim. A full set without [mm]

index .02. .03.

tiewrap plate 24101.02.12ZB 24101.03.12ZB

tiewrap plate 24101.02.12 24101.03.12

.05. .07. .09.

24101.05.12ZB 24101.07.12ZB 24101.09.12ZB

.10. .12.

24101.10.12ZB 24101.12.12ZB

Dim. B [mm]

Number of teeth

36 49

44 57

2 4

24101.05.12 24101.07.12 24101.09.12

68 88 100

76 86 108

6 7 9

24101.10.12 24101.12.12

114 136

122 144

10 12

Bolted connection outside of chain cross-section possible At very high speed and/or acceleration Universally mountable Pluggable strain relief tiewrap plate, adjustable to 3 heights Option: threaded sockets upon request (KMA = Polymer Metal Mounting Bracket)

Part No. structure (locking) - e-chain 24101. 02. 12ZBA

A…must be indicated on preassembled configurations Full set with strain relief tiewrap plates Width index KMA locking

These attachment types are triggered automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A e.g. 24101. 02. 12ZBA

Single-part order Mounting bracket Moving end 24101.02. 1ZBA (preassembled + tiewrap plate) Mounting bracket Fixed end 24101.02. 2ZBA (preassembled + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.173 ®

05)-D-EU-MIC -MIN -MED-®

2450 2480

15.08.2011

12:26 Uhr

Seite 5.174

e-tubes 2450·2480 KMA mounting brackets pivoting For tight installation conditions, all-sides attachment

Moving end

Fixed end

2450 = 24501...1 2480 = 24801...1

2450 = 24501...2 2480 = 24801...2

Frontal view of KMA

Moving end Bi

A = Bi + 11

B = Bi + 19

ø 4,5

9,5

20°

8,5

8,5 48

18° 10

15 35

Fixed end

KMA pivoting | All-sides attachment - Universal for e-chains (Series 2450·2480) Recommended for unsupported and gliding applications ®

For width index

Part No. full set with

Part No. full set without

Dim. A Dim. B Number [mm] [mm] of teeth

.02. .03.

tiewrap plate tiewrap plate 24501 | 24801 .02.12ZB 24501 | 24801 .02.12 36 24501 | 24801 .03.12ZB 24501 | 24801 .03.12 49

44 57

2 4

.05. .07. .09.

24501 | 24801 .05.12ZB 24501 | 24801 .05.12 68 24501 | 24801 .07.12ZB 24501 | 24801 .07.12 88 24501 | 24801 .09.12ZB 24501 | 24801 .09.12 100

76 86 108

6 7 9

.10. .12.

24501 | 24801 .10.12ZB 24501 | 24801 .10.12 114 24501 | 24801 .12.12ZB 24501 | 24801 .12.12 136

122 144

10 12

KMA pivoting Part No. 24501... for half e-tube Series 2450 KMA pivoting Part No. 24801... for full e-tube Series 2480

Part No. structure (pivoting) - e-tube 24501. 02. 12ZBA A…must be indicated on preassembled configurations Full set with strain relief tiewrap plates Width index KMA pivoting Half e-tube

These attachment types are triggered automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A e.g. 24501. 02. 12ZBA

Single-part order Mounting bracket Moving end 24501.02. 1ZBA (preassembled + tiewrap plate) Mounting bracket Fixed end 24501.02. 2ZBA (preassembled + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

5.174 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

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2450 2480

e-tubes 2450·2480 KMA mounting brackets locking For very high speed and acceleration, all-sides attachment Moving end 2450 = 24511...1

Fixed end 2450 = 24511...2

2480 = 24811...1

2480 = 24811...2

Frontal view of KMA

Moving end

9,5

A = Bi + 11

B = Bi + 19

ø 4,5

8,5

8,5 48

15 35

Fixed end

KMA locking | All-sides attachment - Universal for e-chains (Series 2450·2480) Recommended for vertical hanging and standing applications ®

For

Part No. full set with

Part No. full set without

Dim. A Dim. B Number [mm] [mm] of teeth

width index .02. .03.

tiewrap plate tiewrap plate 24511 | 24811 .02.12ZB 24511 | 24811 .02.12 36 24511 | 24811 .03.12ZB 24511 | 24811 .03.12 49

44 57

2 4

.05. .07. .09.

24511 | 24811 .05.12ZB 24511 | 24811 .05.12 68 24511 | 24811 .07.12ZB 24511 | 24811 .07.12 88 24511 | 24811 .09.12ZB 24511 | 24811 .09.12 100

76 86 108

6 7 9

.10. .12.

24511 | 24811 .10.12ZB 24511 | 24811 .10.12 114 24511 | 24811 .1212.ZB 24511 | 24811 .12.12 136

122 144

10 12

KMA locking Part No. 24511... for half e-tube Series 2450

Part No. structure (locking) - e-tube

KMA locking Part No. 24811... for full e-tube Series 2480

24511. 02. 12ZBA A…must be indicated on preassembled configurations Full set with strain relief tiewrap plates Width index KMA locking Half e-tube

These attachment types are triggered automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A e.g. 24511. 02. 12ZBA

Single-part order Mounting bracket Moving end 24511.02. 1ZBA (preassembled + tiewrap plate) Mounting bracket Fixed end 24511.02. 2ZBA (preassembled + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.175 ®

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2400·2450·2480·2500 Steel mounting brackets pivoting

2000.2*

Moving end

Fixed end

2000.3

2000.2

Fixed end

Moving end 2000.3

Moving end 45°

7 3

45° 3

56 56

45°

24 9

45°

Fixed end

*pivoting with no stop (360°)

Steel pivoting | For e-chains and e-tubes Recommended for unsupported, vertical hanging and standing applications ®

For width

Part No. full set

index .02. .03.

2000.32 2000.32

.05. .07. .09.

2000.32 2000.32 2000.32

.10. .12.

2000.32 2000.32

Part No. full set

Dim. A

Dim. B

[mm]

2000.32.E 2000.32.E 2000.32.E

– 25 44

60 73

2000.32.E 2000.32.E

64 76

92 112 124

2000.32.E 2000.32.E

90 112

138 160

stainless steel**

Pivoting connections One part (2-piece) for all e-chain widths Electrically conductive ®

Bolted connection outside of chain cross-section possible Stainless steel version available (**Material: stainless steel 1.4301)

Part no. structure Note: By ordering steel mounting brackets in combination with an e-chain / e-tube, they will be delivered assembled!

2000. 32.E

Optional stainless steel Full set, 4 parts 2 with pin / 2 with bore Mounting bracket

Possible installation conditions - further installation angles

installation sketch

Single-part order Mounting bracket Moving end 2020. 3 (1 part left / right) Mounting bracket Fixed end 2020. 2

(1 part left / right)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

5.176 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

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2400·2450·2480·2500 More options and accessories NEW in this catalog 44,9

90,9 25005.10.D36

24/41.1

ø36

25005.05.D36

49,4 41

2400 2450 2480 2500

2300.XX 57

103

73,2

119,2

Extender crossbars Series 2400·2500·2450 - Enormous increase of the interior for the smooth guiding of hoses Suitable for hoses with an outer diameter of max. 36 mm Optionally openable along the inner or outer radius, swivelling

Order example e-chain with extender crossbar

Modular interior separation Part No. 25/41.1 (not for Series 2450) Cable-friendly design of extender crossbar and interior separation

snap-open along outer radius,

Bi 57 mm, R 100 mm: Part No. 2500.05D36.100.0

High holding force of the extender crossbar Extender crossbars for e-chains snap-open along inner radius

Extender crossbars for e-chains snap-open along outer radius

Extender crossbars for half e-tubes snap-open along inner radius

[mm]

2400. 05 D36.R.0 2400. 10 D36.R.0

2500. 05 D36.R.0 2500. 10 D36.R.0

2450. 05 D36.R.0 2450. 10 D36.R.0

57 73 103 119

R Bending radii [mm]

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

*Radius 055 only possible with e-chains Series 2500 ! ®

Supplement Part No. with required radius. Example: 2500.05D36.100.0

Series 2400·2500 | Interior separation for extender crossbars (not for Series 2450)

47 41

2,5 25/41.1

Standard separator, wide base unassembled 25/41.1 assembled 25/41.1.1

2,5

Full-width shelf, lockable *

X -1

unassembled 2300.X assembled 2310.X

Standard separator, wide base For maximum locking strength and safe standing. In standard configuration separators are assembled every 2nd link!

Horizontal separation Full-width shelf locks safely into separators on both ends, fixed width possible. Separators can be moved freely over the shelf in horizontal direction. Usable in 3 levels. Product range page 5.149 *Available upon request. Delivery time approx. 1-2 weeks after intake of order.

Note: Only suitable for e-chain Series 2400/2500! ®

Optional: Support tray tool kit. For support of the lower run. Simple one-piece support trays according to your requirements and specification. Order example - support tray with bracket, length 1,0 m, color black: Part No. S9.011.05.1000.0 The complete range with order options from page 9.70

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.177 ®

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2400·2450·2480·2500 Dimensions Long travels Gliding applications | For long travels from 10 m to max. 100 m

for long travels (gliding), please consult with igus first. For long travels, igus specifies Series 2500 that snaps open along the outer radius. In case of travels between 4 and 10 m we recommend a longer unsupported length. More information Design, from page 1.16. ®

S S/2

S/2 CL = Offset fixed point

HRI

Fixed end

K2 Moving end

Guide trough with glide bar

Guide trough without glide bar Total length of guide trough

Pitch = 46 mm/link · Links/m = 22 (1012 mm) · Chain length = S/2 + K R H2 D2+25

055* 110 142

075 150 162

100 100 380

125 100 440

150 100 590

175 100 755

200 100 950

225 100 1040

250 100 1130

265 –

330 –

644 204

736 244

1012 364

1242 504

1472 674

1610 754

1794 804

*for Series 2450/2480 upon request. Before using Series 2400/2450/2480 on long travels please consult igus . ®

More details | For long travel applications autoglide 2400.Bi.AG.R - self-guiding, no guide troughs - travel lengths ≤ 50 m Self-guiding e-chainsystems - no need for guide troughs ®

vmax 1,5 m/s

page 9.90

NEW guidelok slimline F - Safe vertical guidance for e-chains

Travels up to 50 m height

vmax 7 m/s

For hanging applications e.g. high-speed rack feeders up to 7 m/s and 10 m/s . No swinging of the e-chain , high reliability through lever mechanism and guiding rails. Energy and data and all kinds of media in one single system. from page 9.98 2

The complete range of special solutions for long travel applications incl. order function

H2 = Mounting height (if the moving end is set lower) D2= Over length - long travels, gliding

K2 = Further add-on (if the moving end is set lower) R = Bending radius

5.178 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

from page 9.77

CL = Offset fixed point HRi = Inner trough height

S = Length of travel S/2= Half length of travel

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2400 2450 2480 2500

Part No. 971.30 | 971.31 | Trough height: 87 mm

Aluminum "SuperTrough" Basic Version BRa 31

BRi ≥ Ba + 4

Ba Bi

Installation set "Basic" with C-Profile

Bottom Clamp optionally attached inwards or outwards 2500.05.200.0 Order example

HRa = 87

[mm]

HRi ≥ 2 x ha

BRi

Bottom clamp optionally attached inwards or outwards

.02

–

960.30.150

.03

–

960.30.150

.05

960.30.125

960.30.175

.07

960.30.150

960.30.200

.09

109

960.30.175

960.30.225

.10

123

960.30.175

960.30.225

.12

145

960.30.200

960.30.250

Insert for the installation set "Heavy-Duty": 971.50.XXX instead of 960.30.XXX on the right column "attached outwards"

M6 x16

4,9

Part No. Part No. attached attached inwards outwards

Length of the C-profile according to dimension BRi (see table) Components, trough "Basic":

Trough side parts, aluminum, 2 m

Glide bar, plastic,

2m Glide strips, plastic, 2 m (without glide strips on request) Optional: Silencer profile, rubber Components, installation set "Basic": Bottom clamp, aluminum C-profile, galvanized steel

table

Screw M6 x 16

Sliding nut M6

Interface connector, plastic

Order example: Length of travel 30 m Center mounted for Series 2500.05.200.0 with BRi = 77 Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No.

971.30.SL

Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Basic" complete (guide trough-sets + 1) Order text: 17 installation sets Module for the fixed end Order text: 1 set

Part No. 971.31.SL Part No. 960.30. 125

page 9.16

Part No.

Option: For an additional noise dampening with silencer profile, please add Index A - Example:

nMon = nRi + 1

971.80

Part No. 971.30.SLA

nRi x 2000 mm

Principle sketch: Number of installation sets to be installed = Number of trough sections + 1 Details about Alu "SuperTrough" and the "Heavy Duty" version for heavy machinery Trough set Installation set Glide bar

C-Profile Ba = Outer width e-chains Bi = Inner width e-chains

® ®

from page 9.24

BRi = Inner trough width BRa= Outer trough width HRi = Inner trough height

HRa= Outer trough height nMon = Number of installation sets nRi = Number of trough sets

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.179 ®

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Seite 5.180

2400·2450·2480·2500 Options and order key Standard

Additional noise dampening with pads

NC-Version (no camber) without pretension

Reverse bending radius for circular movements

Part No. Standard e-chains /e-tubes

Part No. Low noise (with pads) e-chains /e-tubes

Part No. NC-Material e-chains /e-tubes

Part No. RBR e-chains /e-tubes

2400.03.R.0

S2400.03.R.0

2400.03.R.0.NC

2400.03.R1/R2.0

e-chain snap-open along inner radius*

2500.03.R.0

S2450.03.R.0

2500.03.R.0.NC

2500.03.R1/R2.0

e-chain snap-open along outer radius

Half e-tube snap-open along inner radius*

e-chain snap-open along outer radius

2450.03.R.0

S2480.03.R.0

2450.03.R.0.NC

2450.03.R1/R2.0**

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

Half e-tube snap-open along inner radius*

2480.03.R.0

2480.03.R.0.NC

2480.03.R1/R2.0**

e-tube snap-open along inner radius*

Delivery time: 3-5 work days

Delivery time: 10 work days

Delivery time 24h or today!*

Delivery time: 3-5 work days

(2-5 work days at an express surcharge) **upon request

Combination possibilities | Examples Low-noise option

NCVersion

Low-noise option NCVersion RBRVersion

RBRVersion

S2400.03.R.0.NC

–

S2400.03.R.0.NC

–

XXLMaterial

S2400.03.R.0.XXL

HTMaterial*

S2480.03.R.0.HT

2480.30.R.0.HT.NC

ESDMaterial

S2400.03.R.0.ESD

2400.03.R.0.ESD.NC 2400.03.R1/R2.0.ESD

–

XXLMaterial

HTMaterial*

ESDMaterial

S2400.03.R.0.XXL

S2480.03.R.0.HT

S2400.03.R.0.ESD

–

2480.30.R.0.HT.NC

2400.03.R.0.ESD.NC

–

2480.03.R1/R2.0.HT

2400.03.R1/R2.0.ESD

– 2480.30.R1/R2.0.HT

– – –

*for gliding applications please consult igus

5.180 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

– –

–

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2400 2450 2480 2500

2400·2450·2480·2500 Options and order key Unsupported lengths +25% possible

No burning-in of hot chips up to 850°C (1562° F)

ATEX / ESD classified e-chains II 2 GD

Part No.

Part No. HT-Material only for e-tubes

Part No. ESD-Material e-chains /e-tubes

XXL-Material** e-chains /e-tubes ®

+25%

2400.03.R.0.XXL

2480/2450.03.R.0.HT

2400.03.R.0.ESD

e-chain snap-open along inner radius*

Complete e-tube**

e-chain snap-open along inner radius*

2500.03.R.0.XXL

2480/2450.03HT.R.0

2500.03.R.0.ESD

e-chain snap-open along outer radius

Bottom only

e-chain snap-open along outer radius

2450.03.R.0.XXL

2450.03.R.0.ESD

Half e-tube snap-open along inner radius*

2480.03.R.0.XXL

2480.03.R.0.ESD

e-tube snap-open along inner radius*

Delivery time: 1-2 weeks

Delivery time: 10 work days

Delivery time: 5 work days

*for gliding applications please consult igus ®

**Lower part made of XXL-Material

Order example | Order key and color options Order example for complete e-chain (1,0 m), color black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 22 links ®

2500.03.100.0

+ Mounting brackets 1 set (with tiewrap plates)

2100.34PZB+

+ Interior separation with 2 separators assembled every 2nd link

2 x 211

Order text: 1,0 m 2500.03.100.0 + 2100.34PZB + 2 x Part No. 211

Order key

Color options for e-chains and e-tubes ®

2500.03.100.0

Color Standard color

black

black Bending radius R Width index Series / Type

white*

Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!)

violet* yellow* orange* red*

blue*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Order index

Color

.0 from stock! .1 .5 .4 .2

green*

.6 .8

black grey*

grey* dusty grey* agate grey* light grey*

yellow/black*

Order index .7 .3 for e-chains .3 for e-tubes .11 .14

.13 .9

5.181

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Seite 5.182

2600·2650·2680·2700 Introduction

Optimal height, high stablitity Many mounting options with or without strain relief

When to use Series 2600·2650·2680·2700: If a medium-sized, stable system with an inner height of 35 mm is required (e-chains , half and full e-tubes) If inner widths up to 175 mm are required For unsupported lengths up to 2,70 m and fill weights up to 8,0 kg/m For long travels up to 120 m If an optimized system for quick opening of crossbars from left or right is required ®

Opening system from left or right

When to use a different igus Series: If more stability is required System E4.1, Series E4.32, page 7.42 For simple applications and easy filling easy chain , Series E26, page 3.46 If e-tubes with smaller bending radii are required e-tubes E2, Series R58, page 6.34 ®

System with 4 variations

Large pin for high stability

Double stop dog for long unsupported travels

Open E2/000 e-chains in a flash with the e-chain opener page 5.136 ®

Lateral glide surfaces

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.182

3D-CAD files, configurators, PDF

www.igus.de/en/E2000

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2600 2650 2680 2700

2600·2650·2680·2700 Dimensions Unsupported FLG

10 8.0

Example Fill weight = 1,5 [kg/m] Unsupported length FLB = 2,2 m

Fill weight [kg/m]

FLB

S (FLG)

Length of travel = 4,4 m

6.0

S (FLB)

FLB

4.0 2.0

FLG Unsupported applications

1.5

Unsupported e-chains feature positive camber over short travels. This must be ®

1.0

accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8 ®

0.5

0 0 1.0 2.0 0.5 1.5 Unsupported length FLG / FLB [m]

3.0

2.5

3.5

Gliding applications

Length of travel S [m] 0

2.0

4.0

6.0

Long travels up to 120 m. More information page 5.200

Technical Data

Fixed end

R+6

H - 50

Moving end

HF = H + 35

S/2

R H

063* 176

075* 200

100 250

125 300

150 350

175 400

Speed, material, temperature and flammability class page 5.140

Pitch = 56 mm/link Links/m = 18 (1008 mm) Chain length = S/2 + K

200 450

250 550

D 172 184 209 234 259 284 309 K 310 350 430 505 585 665 745 The required clearance height: HF = H + 35 mm (with 2,0 kg/m fill weight)

359 900

*for Series 2650/2680 upon request. Before using Series 2600/2650/2680 on long travels please consult igus . ®

FLG = with straight upper run FLB = with permitted sag

S = Length of travel R = Bending radius

H = Nominal clearance height HF = Required clearance height

D = Overlength e-chain , radius in final position K = π • R + "safety" ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.183 ®

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Seite 5.184

E2/000 2600·2700 Product Range Standard

...2600

...2700

e-chains | Series 2600 snap-open along inner radius e-chains | Series 2700 snap-open along outer radius | Standard ®

e-chains snap-open along inner radius

e-chains snap-open along outer radius

R Bending radii

2600

2700

[mm]

[kg/m]

2600. 05 .R.0 2600. 06 .R.0

2700. 05 .R.0 2700. 06 .R.0

50 65

66 81

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

≈ 1,17

≈ 1,24

2600. 07 .R.0 2600. 09 .R.0

2700. 07 .R.0 2700. 09 .R.0

75 90

91 106

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

≈ 1,30

≈ 1,37

2600. 10 .R.0 2600. 12 .R.0 2600. 15 .R.0

2700. 10 .R.0 2700. 12 .R.0 2700. 15 .R.0

100 125 150

116 141 166

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

≈ 1,39

≈ 1,48

≈ 1,62

2600. 17 .R.0

2700. 17 .R.0

175

194

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

≈ 1,85

Supplement Part No. with required radius. Example: 2700.05.100.0

When to use Series 2600: e-chain with snap-open accessibility along inner radius - for long travels please consult igus (autoglide System page 9.90). When to use Series 2700: e-chain with snap-open accessibility along outer radius - suitable for long travels. ®

Order key

Ba Bi

2700

Standard color black Bending radius R Width index (depends on Bi) Series / Type

32 max.

e-chain e-chain

2600

2600.05.100.0 = e-chain snap-open along inner radius, Bi 50 mm inner width, R 100 mm radius, color black ®

2700.05.100.0 = e-chain snap-open along outer radius, Bi 50 mm inner width, R 100 mm radius, color black More order examples and configuration options page 5.202 ®

Part No. of e-chain links as single parts ®

page 5.141

Standard e-chains available from stock. Delivery in 24h or today!* ®

*Delivery time means time until shipping of goods

5.184 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

2600. 05. 100. 0 2700. 05. 100. 0

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Seite 5.185

2600 2650 2680 2700

E2/000 2650·2680 Product Range Standard

...2650

...2680

Half e-tubes | Serie 2650 snap-open along inner radius, closed along outer radius Full e-tubes | Serie 2680 snap-open along inner radius, fully enclosed Half e-tubes snap-open along inner radius

Full e-tubes snap-open along inner radius

R Bending radii

2650

2680

[mm]

[kg/m]

2650. 05 .R.0 2650. 06 .R.0

2680. 05 .R.0 2680. 06 .R.0

50 65

66 81

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

≈ 1,25

≈ 1,33

≈ 1,36

≈ 1,43

2650. 07 .R.0 2650. 09 .R.0

2680. 07 .R.0 2680. 09 .R.0

75 90

91 106

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

≈ 1,40

≈ 1,51

≈ 1,55

≈ 1,62

2650. 10 .R.0 2650. 12 .R.0 2650. 15 .R.0

2680. 10 .R.0 2680. 12 .R.0 2680. 15 .R.0

100 125 150

116 141 166

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

≈ 1,61

≈ 1,81

≈ 1,70

≈ 1,99

≈ 1,80

≈ 2,17

175

194

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

≈ 2,00

≈ 2,35

2650. 17 .R.0** 2680. 17 .R.0**

**Width available upon request. Delivery time approx. 6-8 weeks after order. *Radius Series 2650/2680 available upon request. Delivery time approx. 1-2 weeks after order. Radii 063, 075: the e-tube is not completely enclosed. Please consult igus ! ®

Supplement Part No. with required radius. Example: 2650.05.100.0

When to use Series 2650: Half e-tube snap-open along the inner radius - for long travels please consult igus . When to use Series 2680: Full e-tube snap-open along the inner radius - for long travels please consult igus . ®.

Half e-tube Full e-tube

Width index (depends on Bi) Series / Type

32 max.

Standard color black Bending radius R

Ba Bi

Order key

2650. 05. 100. 0 2680. 05. 100. 0

2650/2680

2650.05.100.0 = Half e-tube snap-open along inner radius, Bi 50 mm inner width, R 100 mm radius, color black 2680.05.100.0 = Full e-tube snap-open along inner radius, Bi 50 mm inner width, R 100 mm radius, color black More order examples and configuration options page 5.202

Part No. of e-chain links as single parts ®

page 5.141

Standard half and full e-tubes incl. accessories from stock. Delivery in 24h or today.* *Delivery time means time until shipping of goods

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.185 ®

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12:26 Uhr

Seite 5.186

2600·2650·2680·2700 Product Range Options

...–5 dB(A) depends on environmental conditions, similar to figure

Noise dampening | Noise reduction ≈ 5 dB(A) e-chains snap-open along inner radius

Half e-tubes snap-open along inner radius

Full e-tubes snap-open along inner radius

S2600. 05 S2600. 06

S2650. 05 S2650. 06

S2680. 05 .R.0 S2680. 06 .R.0

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

50 65

S2600. 07 S2600. 09

S2650. 07 S2650. 09

S2680. 07 .R.0 S2680. 09 .R.0

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

75 90

S2600. 10 S2600. 12 S2600. 15

S2650. 10 S2650. 12 S2650. 15

S2680. 10 .R.0 S2680. 12 .R.0 S2680. 15 .R.0

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

100 125 150

S2600. 17

S2680. 17**

S2680. 17**.R.0

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

175

R Bending radii [mm]

Bi [mm]

Supplement Part No. with required radius. Example: S2600.05.100.0

For e-chains with noise dampening pads supplement Part No. with required index "S" Example: Part No. S2600.05.100.0 = e-chain snap-open along inner radius with noise dampening pads ®

e-chain with noise dampening pads - Delivery time 3-5 work days. ®

*Delivery time means time until shipping of goods

5.186 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

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15.08.2011

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Seite 5.187

2600·2650·2680·2700 E2/000 application example

2600 2650 2680 2700

E2/000 - dirt-unsensible e-chain which saves installation space. Machine tool for workpieces pictured here ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.187 ®

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2600 2700

15.08.2011

12:26 Uhr

Seite 5.188

速

e-chains 2600揃2700 Interior separation Standard New generation of interior separation | NEW in this catalog

75% less wear... New range of separators for E2/000, increased service life! Abrasion

Wear on polymer - E2/000 separators

New separators

Previous separators

interior separation can be executed with fewer elements:

Wear-optimized separators E2/000 improve service life of cables!

Horizontal separation: Full-width shelves Locks at both ends Separators can be moved horizontally as needed Side plates not required Even partial horizontal subdivision is possible

Standard separator, wide base - Part No. 35.1 Separator with narrow head - Part No. 35.2

Full-width shelf, lockable* - Part No. 3200.XX Separator, narrow base - Part No. 35.3 Separator, asymmetrical - Part No. 35.4 *Available upon request. Delivery time approx. 1-2 weeks after intake of order

Interior separation single order - Delivery time 24h or today.* *Delivery time means time until shipping of goods

5.188 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

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Seite 5.189

2600 2700

e-chains 2600·2700 Interior separation Standard New generation of interior separation

17,5

(X - 1 mm)

3,4

X - 6 mm

35.1.1

35.2.1

35.3.1

3210.X

In the standard configuration separators are assembled every 2nd e-chain link Note: Only suitable for e-chain Series 2600/2700! Interior separation for e-tubes

35.4.1

Standard separator, 35.1

wide base assembled

4 3 35.2

assembled

35.3

35.4

assembled

3,4

For many thin cables 35.3 35.3.1

35.4 35.4.1

Full-width shelf, X -1

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains .

For side-mounted applications

Separator, asymmetrical unassembled

35.2 35.2.1

Firm hold to one side with a wide base, narrow on opposed side for easy cable assembly (slight grip).

assembled

Separator with a wide base for maximum locking strength and safe standing in e-chains .

For even faster installation

Separator, narrow base unassembled

35.1 35.1.1

Separator, narrow head unassembled

Standard - for all applications ®

unassembled 12

see next page

lockable unassembled 3200.X assembled

3210.X

Asymmetrical separator, for defined distance. No additional spacers necessary.

Horizontal separation Full-width shelf locks safely into separators on both ends, fixed width possible. To be used as full-width shelf for a consequent subdivision or as shelf for a pattern system in 3 levels. *Available upon request. Delivery time approx. 1-2 weeks after intake of order

Lockable full-width shelves - for the standard interior separation Width X [mm] unassembled assembled 050 3200.050 3210.050 075 3200.075 3210.075 100 3200.100 3210.100

Width X [mm] unassembled assembled Width X [mm] unassembled assembled 115 3200.115 3210.115 175 3200.175 3210.175 125 3200.125 3210.125 150 3200.150 3210.150

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.189 ®

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Seite 5.190

2600·2650·2680·2700 Interior separation Options Previous interior separation e-chains

e-tubes

5 5

16,25 7,5

16,25

2,5

e-chains

5 5 5

269

26511

221.X

261

215.09

261.24

Separators, spacers, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain link! ®

Slotted separator 268 (e-chains only) ®

2,5

Slotted separator for e-chains

is used when vertical and horizontal separation is required. Due

unassembled assembled

10 6

268 269

Slotted separator 26501 (e-tubes only) is used when vertical and horizontal separation is required. Due

Slotted separator for e-tubes

unassembled 26501 assembled 26511

to its slot, it allows basic vertical/horizontal shelving arrangements.

Separator 260 (e-chains only) For a simple vertical subdivision on e-chains . ®

Separator, for e-chains

unassembled assembled

260 261

Separator, wide base* 260.24 (e-chains only) If a wide space between the separators has to be kept or ®

Separator, wide base* for e-chains

unassembled 260.24 assembled 261.24

separators have to be fixed in their position. (*for side-mounted applications)

Spacer* 205.09 (e-chains only) ®

Spacer* e-chains

Separators can be fixed in position. Only mountable

unassembled 205.09 assembled 215.09

onto the fixed crossbar. (*for side-mounted applications)

Full-width shelf 220.X (e-chains and e-tubes) This option makes sense in applications with many thin

2,5

X-1

Full-width shelf e-chains /e-tubes ®

unassembled 220.X assembled 221.X

cables with similar diameters. For a consequent subdivision. Full-width shelves can be arranged at 5 different heights (in 5 mm increments).

Full-width shelves Width X [mm] 050

unassembled

assembled

221.50

Width X [mm] 090

unassembled

220.50

220.90

221.90

065 075

220.65 220.75

221.65 221.75

100 125

220.100 220.125

221.100 221.125

5.190 3D-CAD files, configurators, PDF

Width X [mm] 150

unassembled

assembled

220.150

221.150

175

220.175

221.175

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Seite 5.191

2600 2650 2680 2700

2600·2650·2680·2700 Interior separation Options Previous interior separation e-chains

e-chains /e-tubes

Optional

7,5

5 5

2,5

5 5 5

265

263

X-7

267

2210.X

277

267

Shelves - In the standard configuration separators are assembled every 2nd e-chain link ®

Middle plate 262 (e-chains only) ®

Slotted middle plate

To achieve a modular shelving by shelf 2200.X arranged

for e-chains

unassembled assembled

262 263

at 5 different heights (in 5 mm increments)

Slotted separator 266 (e-chains only) ®

2,5

Slotted separator for e-chains

For a very fine subdivision. No retrofitting into an existing

unassembled assembled

266 267

separation system without dismantling the interior separators first.

Open slotted separator 276 (e-chains and e-tubes) Quick assembly - retrofitting into an existing interior separation ®

2,5

Open slotted separator for e-chains / e-tubes ®

unassembled assembled

276 277

system without dismantling.

Side plate 264 (e-chains only) Works like middle plate. ®

Side plate for e-chains

unassembled assembled

264 265

Allows modular shelving close to the side links.

Shelf 2200.X ((e-chains and e-tubes)

2,5

Shelf for e-chains / e-tubes

X X-7

unassembled 2220.X assembled 2210.X

For applications involving many cables with different diameters, shelves can be arranged at alternate heights. They can be arranged at 5 different heights (in 5 mm increments).

Shelves Width X [mm] 018 023

unassembled

assembled

2210.18 2210.23

Width X [mm] 043 048

unassembled

2200.18 2200.23

2200.43 2200.48

2210.43 2210.48

028 033 038

2200.28 2200.33 2200.38

2210.28 2210.33 2210.38

058 068 073

2200.58 2200.68 2200.73

2210.58 2210.68 2210.73

Strain relief separator for e-chains ®

unassembled 262.Z assembled 263.Z

Width X [mm] 088 099

unassembled

assembled

2200.88 2200.99

2210.88 2210.99

124 149

2200.124 2200.149

2210.124 2210.149

Additional elements for interior separation Strain relief separator 262.Z (e-chains only) Can be integrated into the mounting bracket and can be placed there at any point. It combines strain relief and interior separation. ®

5.191

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2600·2650·2680·2700 Mounting brackets pivoting For tight installation conditions

Moving end

Fixed end

26...3PZ(B)

26...4PZ(B) 17

16/90°

Moving end

Ba + 2

40 A

Ba + 2

40 t=8

t=8

90°

48-50°

6,1 11,5

48-50°

45°

90° 45° Fixed end

17 8

90° 90°

Polymer pivoting | Standard - Universal for e-chains and e-tubes Recommended for unsupported and gliding applications ®

For width

Part No. full set with

Full set with tiewrap plate +

Part No. Dim. A Number full set without [mm] of teeth

index 05. 06.

tiewrap plate 10 cable tiewraps tiewrap plate 2605.34PZB 2605.34PZBK1 2605.34PZ 2606.34PZB 2606.34PZBK1 2606.34PZ

30 45

5 5

07. 09. 10.

2607.34PZB 2609.34PZB 2610.34PZB

2607.34PZBK1 2609.34PZBK1 2610.34PZBK1

2607.34PZ 2609.34PZ 2610.34PZ

55 70 80

7 9 10

12. 15.

2612.34PZB 2615.34PZB

2612.34PZBK1 2615.34PZBK1

2612.34PZ 2615.34PZ

105 130

12 15

17.

2617.34PZB

2617.34PZBK1

2617.34PZ

155

Standard For tight installation conditions Strain relief with detachable chainfix tiewrap plates Corrosion resistant Variable traverse angle Various installation options on the fixed end and/or the moving end Part No. structure (pivoting) 2605. 34 PZB A1 A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting = 34 Mounting brackets for selected width index

Possible installation conditions for assembled, pivoting mounting brackets. For the preassembled mode please add index A1... A4 e.g. 2605.34PZBA1

Single-part order Mounting bracket Moving end 2605. 3 PZB A1 (preassembled + tiewrap plate) Mounting bracket Fixed end 2605. 4 PZB A1

(preassembled + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

5.192 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

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Seite 5.193

2600 2650 2680 2700

2600·2650·2680·2700 Mounting brackets locking For very high speed and acceleration Moving end

Fixed end

26...1PZ(B)

26...2PZ(B) 17

16/90°

Moving end

Ba + 2

40 A

Ba + 2

40 t=8

t=8

11,5

6,1

Fixed end

17 8

17 54

Polymer locking | Universal for e-chains and e-tubes Recommended for vertical hanging and standing applications ®

For width

Part No. full set with

Full set with tiewrap plate +

Part No. Dim. A Number full set without [mm] of teeth

index 05. 06.

tiewrap plate 10 cable tiewraps tiewrap plate 2605.12PZB 2605.12PZBK1 2605.12PZ 2606.12PZB 2606.12PZBK1 2606.12PZ

30 45

5 5

07. 09. 10.

2607.12PZB 2609.12PZB 2610.12PZB

2607.12PZBK1 2609.12PZBK1 2610.12PZBK1

2607.12PZ 2609.12PZ 2610.12PZ

55 70 80

7 9 10

12. 15.

2612.12PZB 2615.12PZB

2612.12PZBK1 2615.12PZBK1

2612.12PZ 2615.12PZ

105 130

12 15

17.

2617.12PZB

2617.12PZBK1

2617.12PZ

155

Locked connections At very high speed and/or acceleration If space is limited for height (the HF measurement) Various installation options on the fixed end and/or the moving end

Part No. structure (locking) 2605. 12 PZB A1 A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set locking = 12 Mounting brackets for selected width index

Possible installation conditions for assembled, locking mounting brackets. For the preassembled mode please add index A1... A4 e.g. 2605.12PZBA1

Single-part order Mounting bracket Moving end 2605. 1 PZB A1 (preassembled + tiewrap plate) Mounting bracket Fixed end 2605. 2 PZB A1

(preassembled + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.193 ®

05)-D-EU-MIC -MIN -MED-®

2600 2700

15.08.2011

12:26 Uhr

Seite 5.194

e-chains 2600·2700 KMA mounting brackets pivoting For tight installation conditions, all-sides attachment

Moving end

Fixed end

26001...1

26001...2

Moving end

Bi + 8 = A

Bi + 8 = A Bi + 19 = B

Bi + 8 = A

Bi - 6

ø 5,5

Bi + 19 = B

Frontal view of KMA

45° 45° 45°

28,5

45° 19

Fixed end

KMA pivoting | All-sides attachment - Universal for e-chains (Series 2600·2700) Recommended for unsupported and gliding applications ®

For width

Part No. full set with

Part No. full set without

Dim. A

Dim. B

[mm]

index 05. 06.

C-profile 26001.05.12.C 26001.06.12.C

[mm]

C-profile 26001.05.12 26001.06.12

58 73

69 84

07. 09. 10.

26001.07.12.C 26001.09.12.C 26001.10.12.C

26001.07.12 26001.09.12 26001.10.12

83 98 108

94 109 119

12. 15.

26001.12.12.C 26001.15.12.C

26001.12.12 26001.15.12

133 158

144 169

17. 26001.17.12.C 26001.17.12 183 194 KMA pivoting to one side: Moving end 26101...3 / Fixed end 26101...4

Bolted connection outside of chain cross-section possible For tight installation conditions Universally mountable with attachment capability on all sides C-profile option Option: threaded sockets upon request (KMA = Polymer Metal Mounting Bracket)

Part No. structure (pivoting) - e-chain 26001. 05. 12.C A

A…must be indicated on preassembled configurations Full set with integrated C-profile Width index KMA pivoting

These attachment types are triggered automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A e.g. 26001.05.12.C A

Single-part order Mounting bracket Moving end 26001. 05. 1.C A (preassembled + C-profile) Mounting bracket Fixed end 26001. 05. 2.C A

(preassembled + C-profile)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

5.194 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

05)-D-EU-MIC -MIN -MED-®

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Seite 5.195

2600 2700

e-chains 2600·2700 KMA mounting brackets locking For very high speed and acceleration, all-sides attachment Moving end 26101...1

Fixed end 26101...2

28,5

Moving end

Bi + 8 = A

Bi + 8 = A Bi + 19 = B

Bi + 19 = B

Bi + 8 = A

Bi - 6

ø 5,5

28,5

Frontal view of KMA

Fixed end

KMA locking | All-sides attachment - Universal for e-chains (Series 2600·2700) Recommended for vertical hanging and standing applications ®

For width

Part No. full set with

Part No. full set without

Dim. A

Dim. B

[mm]

index 05. 06.

C-profile 26101.05.12.C 26101.06.12.C

[mm]

C-profile 26101.05.12 26101.06.12

58 73

69 84

07. 09. 10.

26101.07.12.C 26101.09.12.C 26101.10.12.C

26101.07.12 26101.09.12 26101.10.12

83 98 108

94 109 119

12. 15.

26101.12.12.C 26101.15.12.C

26101.12.12 26101.15.12

133 158

144 169

17.

26101.17.12.C

26101.17.12

183

194

Bolted connection outside of chain cross-section possible At very high speed and/or acceleration Universally mountable C-profile option Option: threaded sockets upon request (KMA = Polymer Metal Mounting Bracket)

Part No. structure (locking) - e-chain 26101. 05. 12.C A

A…must be indicated on preassembled configurations Full set with integrated C-profile Width index KMA locking

These attachment types are triggered automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A e.g. 26101.05.12.C A

Single-part order Mounting bracket Moving end 26101. 05. 1.C A (preassembled + C-profile) Mounting bracket Fixed end 26101. 05. 2.C A

(preassembled + C-profile)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.195 ®

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2650 2680

15.08.2011

12:26 Uhr

Seite 5.196

e-tubes 2650·2680 KMA mounting brackets pivoting For tight installation conditions, all-sides attachment

Moving end

Fixed end

2650 = 26500...1 2680 = 26800...1

2650 = 26500...2 2680 = 26800...2

Frontal view of KMA ø 5,5

Moving end

Bi + 8 = A

Bi - 6

Bi + 19 = B Bi + 8 = A

Bi + 8 = A Bi + 19 = B

ø 5,5

28° 10° 28,5

28,5

Fixed end

KMA pivoting | All-sides attachment - Universal for e-chains (Series 2650·2680) Recommended for unsupported and gliding applications ®

For width index

Dim. A

Dim. B

[mm]

C-profile 26500 | 26800 .05.12 26500 | 26800 .06.12

58 73

69 84

26500 | 26800 .07.12.C 26500 | 26800 .09.12.C 26500 | 26800 .10.12.C

26500 | 26800 .07.12 26500 | 26800 .09.12 26500 | 26800 .10.12

83 98 108

94 109 119

26500 | 26800 .12.12.C 26500 | 26800 .15.12.C

26500 | 26800 .12.12 26500 | 26800 .15.12

133 158

144 169

26500 | 26800 .17.12.C

26500 | 26800 .17.12

183

194

Part No. full set with

Part No. full set without

05. 06.

C-profile 26500 | 26800 .05.12.C 26500 | 26800 .06.12.C

07. 09. 10. 12. 15. 17.

KMA pivoting Part No. 26500... for half e-tube Series 2650 KMA pivoting Part No. 26800... for full e-tube Series 2680

Part No. structure (pivoting) - e-tube 26500. 05. 12.C A A…must be indicated on preassembled configurations Full set with integrated C-profile Width index KMA pivoting Half e-tube

These attachment types are triggered automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A e.g. 26500.05.12.CA

Single-part order Mounting bracket Moving end 26500. 05. 1.C A (preassembled + C-profile) Mounting bracket Fixed end 26500. 05. 1.C A

(preassembled + C-profile)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

5.196 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

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Seite 5.197

2650 2680

e-tubes 2650·2680 KMA mounting brackets locking For very high speed and acceleration, all-sides attachment Moving end

Fixed end

2650 = 26510...1 2680 = 26810...1

2650 = 26510...2 2680 = 26810...2

Frontal view of KMA ø 5,5

28,5

Moving end

Bi + 8 = A

Bi - 6

Bi + 19 = B Bi + 8 = A

Bi + 8 = A Bi + 19 = B

ø 5,5

28,5

Fixed end

KMA locking | All-sides attachment - Universal for e-chains (Series 2650·2680) Recommended for vertical hanging and standing applications ®

For

Dim. A

Dim. B

[mm]

C-profile 26510 | 26810 .05.12 26510 | 26810 .06.12

58 73

69 84

26510 | 26810 .07.12.C 26510 | 26810 .09.12.C 26510 | 26810 .10.12.C

26510 | 26810 .07.12 26510 | 26810 .09.12 26510 | 26810 .10.12

83 98 108

94 109 119

26510 | 26810 .12.12.C 26510 | 26810 .15.12.C

26510 | 26810 .12.12 26510 | 26810 .15.12

133 158

144 169

26510 | 26810 .17.12.C

26510 | 26810 .17.12

183

194

width index 05. 06.

Part No. full set with

Part No. full set without

C-profile 26510 | 26810 .05.12.C 26510 | 26810 .06.12.C

07. 09. 10. 12. 15. 17.

KMA locking Part No. 26510... for half e-tube Series 2650

Part No. structure (locking) - e-tube

KMA locking Part No. 26810... for full e-tube Series 2680

26510. 05. 12.C A A…must be indicated on preassembled configurations Full set with integrated C-profile Width index KMA locking Half e-tube

These attachment types are triggered automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A e.g. 26510.05.12.CA

Single-part order Mounting bracket Moving end 26510. 05. 1.C A (preassembled + C-profile) Mounting bracket Fixed end 26510. 05. 2.C A

(preassembled + C-profile)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.197 ®

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Seite 5.198

2600·2650·2680·2700 Steel mounting brackets pivoting

260.2*

Moving end

Fixed end

260.1

260.2

Fixed end

260.1

Moving end

7 7 3

Moving end

Fixed end

*pivoting with no stop (360°)

Steel pivoting | For e-chains and e-tubes Recommended for unsupported, vertical hanging and standing applications ®

For width

Part No. full set

Dim. A

Dim. B

[mm]

260.12.E 260.12.E 260.12.E

37 52 62

83 98

260.12.E 260.12.E

77 87

108 123 133

260.12.E 260.12.E

112 137

158 183

17. 260.12 260.12.E 163 Note: By ordering steel mounting brackets in combination with an e-chain / e-tube, they will be delivered assembled!

209

index 05. 06.

260.12 260.12

07. 09. 10.

260.12 260.12 260.12

12. 15.

260.12 260.12

Part No. full set stainless steel**

Pivoting connections One part (2-piece) for all e-chain widths Electrically conductive ®

Bolted connection outside of chain cross-section possible Stainless steel version available (**Material: stainless steel 1.4301)

Part no. structure 260. 12.E

Mounting bracket Full set, 4 parts 2 with pin / 2 with bore Mounting bracket

Possible installation conditions - further installation angles

installation sketch

Possible installation conditions - further installation angles

installation sketch

Single-part order Mounting bracket Moving end 260. 1 (1 part left / right) Mounting bracket Fixed end 260. 2

(1 part left / right)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

5.198 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

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2600·2650·2680·2700 More options and accessories NEW in this catalog 63

138,1

27005.07.D58

27005.15.D58

ø58

35/62.1

ø58

2600 2650 2680 2700

3200.XX

150

91,2

166,2

Extender crossbars Series 2600·2700·2650 - Enormous increase of the interior for the smooth guiding of hoses Suitable for hoses with an outer diameter of max. 58 mm Optionally openable along the inner or outer radius, swivelling

Order example e-chain with extender crossbar

Modular interior separation Part No. 35/62.1 Cable-friendly design of extender crossbar and interior separation

snap-open along outer radius,

Bi 75 mm, R 100 mm: Part No. 2700.15D58.100.0

High holding force of the extender crossbar Extender crossbars for e-chains snap-open along inner radius

Extender crossbars for e-chains snap-open along outer radius

Extender crossbars for half e-tubes snap-open along inner radius

[mm]

2600. 07 D58.R.0 2600. 15 D36.R.0

2700. 07 D58.R.0 2700. 15 D36.R.0

2650. 07 D58.R.0 2650. 15 D36.R.0

75 91 150 166

R Bending radii [mm]

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

*Radius 063 and 075 only possible with e-chains Series 2700 ! ®

Supplement Part No. with required radius. Example: 2700.15D58.100.0

Series 2600·2700·2650 | Interior separation for extender crossbars 3

68 62

35/62.1

3,4

X -1

Standard separator, wide base unassembled 35/62.1 assembled 35/62.1.1 Full-width shelf, lockable * unassembled 3200.X assembled 3210.X

Standard separator, wide base For maximum locking strength and safe standing. In standard configuration separators are assembled every 2nd link!

Horizontal separation Full-width shelf locks safely into separators on both ends, fixed width possible. Separators can be moved freely over the shelf in horizontal direction. Usable in 5 levels. Product range page 5.189 *Available upon request. Delivery time approx. 1-2 weeks after intake of order.

Optional: Support tray tool kit. For support of the lower run. Simple one-piece support trays according to your requirements and specification. Order example - support tray with bracket, length 1,0 m, color black: Part No. S9.011.15.1000.0. The complete range with order options from page 9.70

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.199 ®

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Seite 5.200

2600·2650·2680·2700 Dimensions Long travels Gliding applications | For long travels from 10 m to max. 120 m

for long travels (gliding), please consult with igus first. For long travels, igus specifies Series 2700 that snaps open along the outer radius. In case of travels between 5 and 10 m we recommend a longer unsupported length. More information Design, from page 1.16. ®

S S/2

S/2 CL = Offset fixed point

HRI

Fixed end

K2 Moving end

Guide trough with glide bar

Guide trough without glide bar Total length of guide trough

Pitch = 56 mm/link · Links/m = 18 (1008 mm) · Chain length = S/2 + K R H2 D2+25

063* 130 140

075* 150 150

100 166 350

125 166 475

150 166 500

175 166 655

200 166 770

250 166 950

335 –

375 –

616 144

784 244

896 244

1120 374

1288 464

1624 594

*for Series 2650/2680 upon request. Before using Series 2600/2650/2680 on long travels please consult igus . ®

More details | For long travel applications autoglide 2700.Bi.AG.R - self-guiding, no guide troughs - travel lengths ≤ 50 m Self-guiding e-chainsystems - no need for guide troughs ®

vmax 1,5 m/s

page 9.90

NEW guidelok slimline F - Safe vertical guidance for e-chains

Travels up to 50 m height

vmax 7 m/s

The complete range of special solutions for long travel applications incl. order function

H2 = Mounting height (if the moving end is set lower) D2= Over length - long travels, gliding

K2 = Further add-on (if the moving end is set lower) R = Bending radius

5.200 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

from page 9.77

CL = Offset fixed point HRi = Inner trough height

S = Length of travel S/2= Half length of travel

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2600 2650 2680 2700

Part No. 972.30 | 972.32 | Trough height: 117 mm

Aluminum "SuperTrough" Basic Version BRa 31

BRi ≥ Ba + 4

Ba Bi

Installation set "Basic" with C-Profile

Bottom Clamp optionally attached inwards or outwards 2700.05.100.0 Order example

BRi HRa = 117

HRi ≥ 2 x ha

[mm]

Bottom clamp optionally attached inwards or outwards

M6 x16

4,9

Trough side parts, aluminum, 2 m

.05

–

960.30.175

.06

960.30.150

960.30.200

.07

960.30.150

960.30.200

.09

110

960.30.175

960.30.225

.10

120

960.30.175

960.30.225

.12

145

960.30.200

960.30.250

.15

170

960.30.225

960.30.275

.17

198

960.30.250

960.30.300

Insert for the installation set "Heavy-Duty": 972.50.XXX instead of 960.30.XXX on the right column "attached outwards"

Length of the C-profile according to dimension BRi (see table) Components, trough "Basic":

Part No. Part No. attached attached inwards outwards

Glide bar, plastic,

2m Glide strips, plastic, 2 m (without glide strips on request) Optional: Silencer profile, rubber Components, installation set "Basic": Bottom clamp, aluminum C-profile, galvanized steel

table

Screw M6 x 16

Sliding nut M6

Interface connector, plastic

Order example: Length of travel 30 m Center mounted for Series 2700.05.100.0 with BRi = 70 Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No.

972.30.SL

Part No. 972.32.SL Part No.960.30. 150

page 9.16

Part No.

Option: For an additional noise dampening with silencer profile, please add Index A - Example:

nMon = nRi + 1

972.81

Part No. 972.30.SLA

nRi x 2000 mm

C-Profile Ba = Outer width e-chains Bi = Inner width e-chains

® ®

from page 9.30

BRi = Inner trough width BRa= Outer trough width HRi = Inner trough height

HRa= Outer trough height nMon = Number of installation sets nRi = Number of trough sets

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.201 ®

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Seite 5.202

2600·2650·2680·2700 Options and order key Standard

Additional noise dampening with pads

NC-Version (no camber) without pretension

Reverse bending radius for circular movements

Part No. Standard e-chains /e-tubes

Part No. Low noise (with pads) e-chains /e-tubes

Part No. NC-Material e-chains /e-tubes

Part No. RBR e-chains /e-tubes

2600.05.R.0

S2600.05.R.0

2600.05.R.0.NC

2600.05.R1/R2.0

e-chain snap-open along inner radius*

2700.05.R.0

S2650.05.R.0

2700.05.R.0.NC

2700.05.R1/R2.0

e-chain snap-open along outer radius

Half e-tube snap-open along inner radius*

e-chain snap-open along outer radius

2650.05.R.0

S2680.05.R.0

2650.05.R.0.NC

2650.05.R1/R2.0**

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

Half e-tube snap-open along inner radius*

2680.05.R.0

2680.05.R.0.NC

2680.05.R1/R2.0**

e-tube snap-open along inner radius*

Delivery time: 3-5 work days

Delivery time: 10 work days

Delivery time 24h or today!*

Delivery time: 3-5 work days

(2-5 work days at an express surcharge) **upon request

Combination possibilities | Examples Low-noise option

NCVersion

Low-noise option NCVersion RBRVersion

RBRVersion

S2600.05.R.0.NC

–

S2600.05.R.0.NC

–

XXLMaterial

S2600.05.R.0.XXL

HTMaterial*

S2680.05.R.0.HT

2680.05.R.0.HT.NC

ESDMaterial

S2600.05.R.0.ESD

2600.05.R.0.ESD.NC 2600.05.R1/R2.0.ESD

–

XXLMaterial

HTMaterial*

ESDMaterial

S2600.05.R.0.XXL

S2680.05.R.0.HT

S2600.05.R.0.ESD

–

2680.05.R.0.HT.NC

2600.05.R.0.ESD.NC

–

2680.05.R1/R2.0.HT

2600.05.R1/R2.0.ESD

– 2680.05.R1/R2.0.HT

– – –

*for gliding applications please consult igus

5.202 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

– –

–

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2600 2650 2680 2700

2600·2650·2680·2700 Options and order key Unsupported lengths +25% possible

No burning-in of hot chips up to 850°C (1562° F)

ATEX / ESD classified e-chains II 2 GD

Part No.

Part No. HT-Material only for e-tubes

Part No. ESD-Material e-chains /e-tubes

XXL-Material** e-chains /e-tubes ®

+25%

2600.05.R.0.XXL

2680/2650.05.R.0.HT

2600.05.R.0.ESD

e-chain snap-open along inner radius*

Complete e-tube**

e-chain snap-open along inner radius*

2700.05.R.0.XXL

2680/2650.05HT.R.0

2700.05.R.0.ESD

e-chain snap-open along outer radius

Bottom only

e-chain snap-open along outer radius

2650.05.R.0.XXL

2650.05.R.0.ESD

Half e-tube snap-open along inner radius*

2680.05.R.0.XXL

2680.05.R.0.ESD

e-tube snap-open along inner radius*

Delivery time: 1-2 weeks

Delivery time: 10 work days

Delivery time: 5 work days

*for gliding applications please consult igus ®

**Lower part made of XXL-Material

Order example | Order key and color options Order example for complete e-chain (1,0 m), color black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 22 links ®

2700.05.100.0

+ Mounting brackets 1 set (with tiewrap plates)

2610.34PZB

+ Interior separation with 2 separators assembled every 2nd link

2 x 35.1

Order text: 1,0 m 2700.05.100.0 + 2610.34PZB + 2 x Part No. 35.1

Order key

Color options for e-chains and e-tubes ®

2700.05.100.0

Color Standard color

black

black Bending radius R Width Series / Type

white*

Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!)

violet* yellow* orange* red*

blue*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Order index

Color

.0 from stock! .1 .5 .4 .2

green*

.6 .8

black grey*

grey* dusty grey* agate grey* light grey*

yellow/black*

Order index .7 .3 for e-chains .3 for e-tubes .11 .14

.13 .9

5.203

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Seite 5.204

Series 3400·3450·3480·3500 Introduction

Large inner height, high stablitity Many mounting options with or without strain relief

When to use Series 3400·3450·3480·3500: If a medium-sized, stable system with an inner height of 21 mm is required (e-chains , half and full e-tubes) If inner widths up to 250 mm are required For unsupported lengths up to 3,0 m and fill weights up to 13 kg/m For long travels up to 150 m If an optimized system for quick opening of crossbars from left or right is required ®

Opening system from left or right

When to use a different igus Series: If more stability is required System E4.1, Series E4.42, page 7.60 For simple applications and easy filling easy chain , Series E300, page 3.52 ®

System with 4 variations

Lateral glide surfaces Open E2/000 e-chains in a flash with the e-chain opener page 5.136 ®

Large pin for high stability

Double stop dog for long unsupported travels

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.204

3D-CAD files, configurators, PDF

www.igus.de/en/E2000

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3400 3450 3480 3500 FLG

20 HF

Example Fill weight = 2,0 [kg/m] Unsupported length FLB = 2,5 m Length of travel = 5,0 m

10 8.0

Fill weight [kg/m]

3400·3450·3480·3500 Dimensions Unsupported

FLB

S (FLG) S (FLB)

6.0

FLG

4.0 2.0

FLB

Unsupported applications

1.5

Unsupported e-chains feature positive camber over short travels. This must be ®

1.0

accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8 ®

0.5

0 0 1.0 2.0 0.5 1.5 Unsupported length FLG / FLB [m]

3.0

2.5

3.5

Gliding applications

Length of travel S [m] 0

2.0

4.0

6.0

Long travels up to 150 m. More information page 5.222

Technical Data

Fixed end

R+6

H - 64

Moving end

HF = H + 40

S/2

R H

075* 214

100* 264

125 314

150 364

200 464

250 564

Speed, material, temperature and flammability class page 5.140

Pitch = 67 mm/link Links/m = 15 (1005 mm) Chain length = S/2 + K

300 664

D 208 233 258 283 333 383 433 K 370 450 530 610 765 920 1080 The required clearance height: HF = H + 40 mm (with 2,5 kg/m fill weight) *for Series 3450/3480 upon request. Before using Series 3400/3450/3480 on long travels please consult igus . ®

FLG = with straight upper run FLB = with permitted sag

S = Length of travel R = Bending radius

H = Nominal clearance height HF = Required clearance height

D = Overlength e-chain , radius in final position K = π • R + "safety" ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.205 ®

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Seite 5.206

E2/000 3400·3500 Product Range Standard

...3400

...3500

e-chains | Series 3400 snap-open along inner radius e-chains | Series 3500 snap-open along outer radius | Standard ®

e-chains snap-open along inner radius

e-chains snap-open along outer radius

R Bending radii

3400

3500

[mm]

[kg/m]

3400. 050 .R.0 3400. 075 .R.0

3500. 050 .R.0 3500. 075 .R.0

50 75

70 95

| 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300

≈ 1,60

≈ 1,78

3400. 100 .R.0 3400. 115 .R.0

3500. 100 .R.0 3500. 115 .R.0

100 115

120 135

| 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300

≈ 1,93

≈ 1,99

3400. 125 .R.0 3400. 150 .R.0 3400. 175 .R.0

3500. 125 .R.0 3500. 150 .R.0 3500. 175 .R.0

125 150 175

145 170 195

| 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300

≈ 2,03

≈ 2,17

≈ 2,28

3400. 200 .R.0 3400. 225 .R.0

3500. 200 .R.0 3500. 225 .R.0

200 225

220 245

| 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300

≈ 2,45

≈ 2,59

3400. 250 .R.0

3500. 250 .R.0

250

270

| 075 | 100 | 125 | 150 | 200 | 250 | 300

≈ 2,73

Supplement Part No. with required radius. Example: 3500.075.200.0

When to use Series 3400: e-chain with snap-open accessibility along inner radius - for long travels please consult igus (autoglide System page 9.90). When to use Series 3500: e-chain with snap-open accessibility along outer radius - suitable for long travels. ®

Order key ®

e-chain

Ba Bi 3500

Standard color black Bending radius R Width index (depends on Bi) Series / Type

42 max.

e-chain

3400

3400.075.200.0 = e-chain snap-open along inner radius, Bi 75 mm inner width, R 200 mm radius, color black 3500.075.200.0 = e-chain snap-open along outer radius, Bi 75 mm inner width, R 200 mm radius, color black More order examples and configuration options page 5.224 ®

Part No. of e-chain links as single parts ®

page 5.141

Standard e-chains available from stock. Delivery in 24h or today!* ®

*Delivery time means time until shipping of goods

5.206 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

3400. 075. 200. 0 3500. 075. 200. 0

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3400 3450 3480 3500

E2/000 3450·3480 Product Range Standard

...3450

...3480

Half e-tubes | Serie 3450 snap-open along inner radius, closed along outer radius Full e-tubes | Serie 3480 snap-open along inner radius, fully enclosed Half e-tubes snap-open along inner radius

Full e-tubes snap-open along inner radius

R Bending radii

3450

3480

[mm]

[kg/m]

3450. 050 .R.0 3450. 075 .R.0

3480. 050 .R.0 3480. 075 .R.0

50 75

70 95

| 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300

≈ 1,77

≈ 1,96

≈ 1,95

≈ 2,07

3450. 100 .R.0 3450. 115 .R.0

3480. 100 .R.0 3480. 115 .R.0

100 115

120 135

| 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300

≈ 2,15

≈ 2,30

≈ 2,46

3450. 125 .R.0 3450. 150 .R.0 3450. 175 .R.0

3480. 125 .R.0 3480. 150 .R.0 3480. 175 .R.0

125 150 175

145 170 195

| 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300

≈ 2,42

≈ 2,49

≈ 2,60

≈ 2,62

≈ 2,75

≈ 2,80

3450. 200 .R.0 3450. 225 .R.0

3480. 200 .R.0 3480. 225 .R.0

200 225

220 245

| 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300

≈ 2,90

≈ 2,94

≈ 3,15

≈ 3,12

3450. 250 .R.0

3480. 250 .R.0

250

270

| 075* | 100* | 125 | 150 | 200 | 250 | 300

≈ 3,30

≈ 3,28

**Width available upon request. Delivery time approx. 6-8 weeks after order. *Radius Series 3450/3480 available upon request. Delivery time approx. 1-2 weeks after order. Radii 075, 100: the e-tube is not completely enclosed. Please consult igus ! ®

Supplement Part No. with required radius. Example: 3450.075.200.0

When to use Series 3450: Half e-tube snap-open along the inner radius - for long travels please consult igus . When to use Series 3480: Full e-tube snap-open along the inner radius - for long travels please consult igus . ®.

Half e-tube Full e-tube

42 max.

Standard color black Bending radius R Width index (depends on Bi) Series / Type

Ba Bi

Order key

3450. 075. 200. 0 3480. 075. 200. 0

3450/3480

3450.075.200.0 = Half e-tube snap-open along inner radius, Bi 75 mm inner width, R 200 mm radius, color black 3480.075.200.0 = Full e-tube snap-open along inner radius, Bi 75 mm inner width, R 200 mm radius, color black More order examples and configuration options page 5.224 ®

Part No. of e-chain links as single parts ®

page 5.141

Standard half and full e-tubes incl. accessories from stock. Delivery in 24h or today.* *Delivery time means time until shipping of goods

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.207 ®

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3400·3450·3480·3500 Product Range Options

...–5 dB(A) depends on environmental conditions, similar to figure

Noise dampening | Noise reduction ≈ 5 dB(A) e-chains snap-open along inner radius

Half e-tubes snap-open along inner radius

Full e-tubes snap-open along inner radius

S3400. 050 S3400. 075

S3450. 050 S3450. 075

S3480. 050 S3480. 075

.R.0 .R.0

| 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300

50 75

S3400. 100 S3400. 115

S3450. 100 S3450. 115

S3480. 100 S3480. 115

.R.0 .R.0

| 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300

100 115

S3400. 125 S3400. 150 S3400. 175

S3450. 125 S3450. 150 S3450. 175

S3480. 125 S3480. 150 S3480. 175

.R.0 .R.0 .R.0

| 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300

125 150 175

S3400. 200 S3400. 225

S3450. 200 S3450. 225

S3480. 200 S3480. 225

.R.0 .R.0

| 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300

200 225

S3400. 250

S3450. 250

S3480. 250

.R.0

| 075* | 100* | 125 | 150 | 200 | 250 | 300

250

R Bending radii [mm]

*Radius Series 3450/3480 available upon request. Delivery time approx. 1-2 weeks after order. Radii 075, 100: the e-tube is not completely enclosed. Please consult igus ! ®

Supplement Part No. with required radius. Example: S3400.075.200.0

For e-chains with noise dampening pads supplement Part No. with required index "S" Example: Part No. S3400.075.200.0 = e-chain snap-open along inner radius with noise dampening pads ®

e-chain with noise dampening pads - Delivery time 3-5 work days. ®

*Delivery time means time until shipping of goods

5.208 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

Bi [mm]

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Seite 5.209

3400·3450·3480·3500 E2/000 application example

3400 3450 3480 3500

E2/000 - stability for the energy supply system elevator in a Post Tower

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.209 ®

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3400·3450·3480·3500 Interior separation Standard New generation of interior separation | NEW in this catalog

75% less wear... New range of separators for E2/000, increased service life! Abrasion

Wear on polymer - E2/000 separators

New separators

Previous separators

interior separation can be executed with fewer elements:

Wear-optimized separators E2/000 improve service life of cables!

Horizontal separation: Full-width shelves Locks at both ends Separators can be moved horizontally as needed Side plates not required Even partial horizontal subdivision is possible

Standard separator, wide base - Part No. 45.1 Separator with narrow head - Part No. 45.2

Full-width shelf, lockable* - Part No. 3200.XX Separator, narrow base - Part No. 45.3 Separator, asymmetrical - Part No. 45.4 *Available upon request. Delivery time approx. 1-2 weeks after intake of order

Interior separation single order - Delivery time 24h or today.* *Delivery time means time until shipping of goods

5.210 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

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Seite 5.211

3400 3450 3480 3500

3400·3450·3480·3500 Interior separation Standard New generation of interior separation

22,5

(X - 1 mm)

3,4

X - 6 mm

45.1.1

45.2.1

45.3.1

3210.X

45.4.1

In the standard configuration separators are assembled every 2nd e-chain link Suitable for e-chains and e-tubes Series 3400·3450·3480·3500! Optional interior separation ®

Standard separator, 45.1

wide base

Standard - for all applications Separator with a wide base for maximum locking strength and safe standing in e-chains . ®

unassembled assembled

14 4 3

45.2

assembled

3 45.3

For even faster installation

Separator, narrow head unassembled

45.1 45.1.1

45.2 45.2.1

Firm hold to one side with a wide base, narrow on opposed side for easy cable assembly (slight grip).

For many thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®

unassembled assembled

7 3 45.4

assembled

3,4

For side-mounted applications

Separator, asymmetrical unassembled

45.3 45.3.1

45.4 45.4.1

Full-width shelf, X -1

lockable unassembled 3200.X assembled

3210.X

Asymmetrical separator, for defined distance. No additional spacers necessary.

Lockable full-width shelves - for the standard interior separation Width X [mm] unassembled assembled 050 3200.050 3210.050 075 3200.075 3210.075 100 3200.100 3210.100

Width X [mm] unassembled assembled Width X [mm] unassembled assembled 115 3200.115 3210.115 175 3200.175 3210.175 125 3200.125 3210.125 150 3200.150 3210.150

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.211 ®

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3400·3450·3480·3500 Interior separation Options Previous interior separation e-tubes

e-chains

7,5

20,8

3,4

20,8

312

312.24

34511

311

321.X

315.XX

Separators, spacers, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain link ®

Slotted separator 302 (e-chains only) ®

Slotted separator for e-chains

2,5

is used when vertical and horizontal separation is required. Due

unassembled assembled

14 8

302 312

Slotted separator 34501 (e-tubes only) is used when vertical and horizontal separation is required. Due

Slotted separator for e-tubes

2,5

unassembled 34501 assembled 34511

to its slot, it allows basic vertical/horizontal shelving arrangements.

Separator 301 (e-chains only) For a simple vertical subdivision on e-chains . ®

2,5

Separator for e-chains

unassembled assembled

301 311

Separator, wide base* 302.24 (e-chains only) If a wide space between the separators has to be kept or ®

Separator, wide base*

2,5

for e-chains

unassembled 302.24 assembled 312.24

separators have to be fixed in their position. (*for side-mounted applications)

Spacer* 305.XX (e-chains only) ®

Spacer* e-chains

Separators can be fixed in position. Only mountable onto the

unassembled 305.XX assembled 315.XX

fixed crossbar. XX = width of spacer, available 8, 12 mm. (*for side-mounted applications)

Full-width shelf 320.X (e-chains and e-tubes) This option makes sense in applications with many thin cables

3,4

X-1

Full-width shelf for e-chains /e-tubes ®

unassembled 320.X assembled 321.X

with similar diameters. For a consequent subdivision. Fullwidth shelves can be arranged at 3 different heights (in 12 mm increments).

Full-width shelves Width X [mm] 050

unassembled

assembled

321.050

Width X [mm] 125

unassembled

320.050

320.125

321.125

075 100 115

320.075 320.100 320.115

321.075 321.100 321.115

150 175 200

320.150 320.175 320.200

321.150 321.175 321.200

5.212 3D-CAD files, configurators, PDF, applications

Width X [mm] 225

unassembled

assembled

320.225

321.225

250

320.250

321.250

www.igus.de/en/E2000

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3400 3450 3480 3500

3400·3450·3480·3500 Interior separation Options Previous interior separation e-chains /e-tubes

e-chains

7,5

314

5 5 5 55 5 5

20,8

2,5

313

Optional

20,8

317

2210.X

314

311.Z

34511.Z

Shelves - In the standard configuration separators are assembled every 2nd e-chain link ®

Middle plate 304 (e-chains only) ®

Slotted middle plate

To achieve a modular shelving by shelf 2200.X arranged

for e-chains

unassembled assembled

304 314

at 7 different heights (in 5 mm increments)

Open slotted separator 307 (e-chains and e-tubes) ®

Open slotted separator for e-chains / e-tubes ®

unassembled assembled

14 4

307

Quick assembly - retrofitting into an existing interior separation system without dismantling.

317

Side plate 303 (e-chains only) Works like middle plate. ®

Side plate for e-chains

unassembled assembled

303 313

Allows modular shelving close to the side links.

Shelf 2200.X (e-chains and e-tubes)

2,5

Shelf for e-chains / e-tubes

X X-7

unassembled 2220.X assembled 2210.X

For applications involving many cables with different diameters, shelves can be arranged at alternate heights. They can be arranged at 7 different heights (in 5 mm increments).

Shelves Width X [mm]

unassembled

assembled

Width X [mm]

unassembled

assembled

Width X [mm]

unassembled

assembled

018 023 028 033 038

2200.18 2200.23 2200.28 2200.33 2200.38

2210.18 2210.23 2210.28 2210.33 2210.38

043 048 058 068 073

2200.43 2200.48 2200.58 2200.68 2200.73

2210.43 2210.48 2210.58 2210.68 2210.73

088 099 124 149

2200.88 2200.99 2200.124 2200.149

2210.88 2210.99 2210.124 2210.149

Strain relief separator for e-chains

Additional elements for interior separation

Strain relief separator 301.Z (e-chains only) Can be integrated into the mounting bracket and can be placed there at any point. It combines strain relief and interior separation. ®

unassembled 301.Z assembled 311.Z Strain relief separator for e-tubes

unassembled34501.Z assembled 34511.Z

Strain relief separator 34501.Z (e-tubes only) Can be integrated into the mounting bracket and can be placed there at any point. It combines strain relief and interior separation. 5.213

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3400·3450·3480·3500 Mounting brackets pivoting For tight installation conditions

Moving end

Fixed end

3...3PZ(B)

3...4PZ(B) 17

16/90°

40 A

90°

t=8

53°

A Ba

Moving end

40 t=8

8,2

90°

53°

90°

Fixed end

20 8

20 60

Polymer pivoting | Standard - Universal for e-chains and e-tubes Recommended for unsupported and gliding applications ®

For width

Part No. full set with

Full set with tiewrap plate +

Part No. Dim. A Number full set without [mm] of teeth

index 050. 075.

tiewrap plate 10 cable tiewraps tiewrap plate 3050.34PZB 3050.34PZBK1 3050.34PZ 3075.34PZB 3075.34PZBK1 3075.34PZ

28 53

5 7

100. 115. 125.

3100.34PZB 3115.34PZB 3125.34PZB

3100.34PZBK1 3115.34PZBK1 3125.34PZBK1

3100.34PZ 3115.34PZ 3125.34PZ

78 93 103

10 11 12

150. 175.

3150.34PZB 3175.34PZB

3150.34PZBK1 3175.34PZBK1

3150.34PZ 3175.34PZ

128 153

15 17

200. 225. 250.

3200.34PZB 3225.34PZB 3250.34PZB

3200.34PZBK1 3225.34PZBK1 3250.34PZBK1

3200.34PZ 3225.34PZ 3250.34PZ

178 203 228

20 22 25

Standard For tight installation conditions Strain relief with detachable chainfix tiewrap plates Corrosion resistant Variable traverse angle Various installation options on the fixed end and/or the moving end Part No. structure (pivoting) 3075. 34 PZB A1 A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting = 34 Mounting brackets for selected width index

Possible installation conditions for assembled, pivoting mounting brackets. For the preassembled mode please add index A1... A4 e.g. 3075.34PZBA1

Single-part order Mounting bracket Moving end 3075. 3 PZB A1 (preassembled + tiewrap plate) Mounting bracket Fixed end 3075. 4 PZB A1

(preassembled + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

5.214 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

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3400 3450 3480 3500

3400·3450·3480·3500 Mounting brackets locking For very high speed and acceleration Moving end

Fixed end

3...1PZ(B)

2...2PZ(B) 17

16/90°

40 t=8

A Ba

Moving end

40 t=8

8,2

Fixed end

20 8

20 60

Polymer locking | Universal for e-chains and e-tubes Recommended for vertical hanging and standing applications ®

For

Part No. full set with

Full set with tiewrap plate +

Dim. A Number Part No. full set without [mm] of teeth

width index 050. 075.

tiewrap plate 10 cable tiewraps tiewrap plate 3050.12PZB 3050.12PZBK1 3050.12PZ 3075.12PZB 3075.12PZBK1 3075.12PZ

28 53

5 7

100. 115. 125.

3100.12PZB 3115.12PZB 3125.12PZB

3100.12PZBK1 3115.12PZBK1 3125.12PZBK1

3100.12PZ 3115.12PZ 3125.12PZ

78 93 103

10 11 12

150. 175.

3150.12PZB 3175.12PZB

3150.12PZBK1 3175.12PZBK1

3150.12PZ 3175.12PZ

128 153

15 17

200. 225. 250.

3200.12PZB 3225.12PZB 3250.12PZB

3200.12PZBK1 3225.12PZBK1 3250.12PZBK1

3200.12PZ 3225.12PZ 3250.12PZ

178 203 228

20 22 25

Locked connections At very high speed and/or acceleration If space is limited for height (the HF measurement) Various installation options on the fixed end and/or the moving end

Part No. structure (locking) 3075. 12 PZB A1 A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set locking = 12 Mounting brackets for selected width index

Possible installation conditions for assembled, locking mounting brackets. For the preassembled mode please add index A1... A4 e.g. 3075.12PZBA1

Single-part order Mounting bracket Moving end 3075. 1 PZB A1 (preassembled + tiewrap plate) Mounting bracket Fixed end 3075. 2 PZB A1

(preassembled + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.215 ®

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3400 3500

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Seite 5.216

e-chains 3400·3500 KMA mounting brackets pivoting For tight installation conditions, all-sides attachment

Moving end

Fixed end

34001...1

34001...2

ø 5,5

Moving end

Bi +13 = A

Bi +13 = A Bi + 24 = B

ø 5,5

Bi + 24 = B

Frontal view of KMA

45° 45° 45° 45°

Fixed end

KMA pivoting | All-sides attachment - Universal for e-chains (Series 3400·3500) Recommended for unsupported and gliding applications ®

For width

Part No. full set with

Part No. full set without

Dim. A

Dim. B

[mm]

index 050. 075.

C-profile 34001.050.12.C 34001.075.12.C

[mm]

C-profile 34001.050.12 34001.075.12

63 88

74 99

100. 115. 125.

34001.100.12.C 34001.115.12.C 34001.125.12.C

34001.100.12 34001.115.12 34001.125.12

113 128 138

124 139 149

150. 175.

34001.150.12.C 34001.175.12.C

34001.150.12 34001.175.12

163 188

174 199

200. 34001.200.12.C 34001.200.12 213 224 225. 34001.225.12.C 34001.225.12 238 249 250. 34001.250.12.C 34001.250.12 263 274 KMA pivoting to one side: Moving end 34001...3 / Fixed end Art. Nr. 34001...4

Part No. structure (pivoting) - e-chain 34001. 075. 12.C A

A…must be indicated on preassembled configurations Full set with integrated C-profile Width index KMA pivoting

These attachment types are triggered automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A e.g. 34001.075.12.CA

Single-part order Mounting bracket Moving end 34001. 075. 1.C A (preassembled + C-profile) Mounting bracket Fixed end 34001. 075. 2.C A (preassembled + C-profile)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

5.216 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

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3400 3500

e-chains 3400·3500 KMA mounting brackets locking For very high speed and acceleration, all-sides attachment Moving end

Fixed end

34101...1

34101...2

ø 5,5

Moving end

Bi +13 = A

Bi +13 = A Bi + 24 = B

Bi +13 = A

Bi + 24 = B

ø 5,5

Frontal view of KMA

Fixed end

KMA locking | All-sides attachment - Universal for e-chains (Series 3400·3500) Recommended for vertical hanging and standing applications ®

For width

Part No. full set with

Part No. full set without

Dim. A

Dim. B

[mm]

index 050. 075.

C-profile 34101.050.12.C 34101.075.12.C

[mm]

C-profile 34101.050.12 34101.075.12

63 88

74 99

100. 115. 125.

34101.100.12.C 34101.115.12.C 34101.125.12.C

34101.100.12 34101.115.12 34101.125.12

113 128 138

124 139 149

150. 175.

34101.150.12.C 34101.175.12.C

34101.150.12 34101.175.12

163 188

174 199

200. 225. 250.

34101.200.12.C 34101.225.12.C 34101.250.12.C

34101.200.12 34101.225.12 34101.250.12

213 238 263

224 249 274

Part No. structure (locking) - e-chain 34101. 075. 12.C A

A…must be indicated on preassembled configurations Full set with integrated C-profile Width index KMA locking

These attachment types are triggered automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A e.g. 34101.075.12.CA

Single-part order Mounting bracket Moving end 34101. 075. 1.C A (preassembled + C-profile) Mounting bracket Fixed end 34101. 075. 2.C A (preassembled + C-profile)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.217 ®

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3450 3480

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Seite 5.218

e-tubes 3450·3480 KMA mounting brackets pivoting For tight installation conditions, all-sides attachment

Moving end

Fixed end

3450 = 34500...1 3480 = 34800...1

3450 = 34500...2 3480 = 34800...2

Frontal view of KMA

ø 5,5

Bi +13 = A

Bi + 24 = B Bi +13 = A

Bi +13 = A Bi + 24 = B

Moving end

5° 24° 5° 10°

Fixed end

KMA pivoting | All-sides attachment - Universal for e-chains (Series 3450·3480) Recommended for unsupported and gliding applications ®

For width index

Dim. A

Dim. B

[mm]

C-profile 34500 | 34800 .050.12 34500 | 34800 .075.12

63 88

74 99

34500 | 34800 .100.12.C 34500 | 34800 .115.12.C 34500 | 34800 .125.12.C

34500 | 34800 .100.12 34500 | 34800 .115.12 34500 | 34800 .125.12

113 128 138

124 139 149

150. 175.

34500 | 34800 .150.12.C 34500 | 34800 .175.12.C

34500 | 34800 .150.12 34500 | 34800 .175.12

163 188

174 199

200. 225. 250.

34500 | 34800 .200.12.C 34500 | 34800 .225.12.C 34500 | 34800 .250.12.C

34500 | 34800 .200.12 34500 | 34800 .225.12 34500 | 34800 .250.12

213 238 263

224 249 274

Part No. full set with

Part No. full set without

050. 075.

C-profile 34500 | 34800 .050.12.C 34500 | 34800 .075.12.C

100. 115. 125.

KMA pivoting Part No. 34500... for half e-tube Series 3450 KMA pivoting Part No. 34800... for full e-tube Series 3480

Part No. structure (pivoting) - e-tube 34500. 075. 12.C A A…must be indicated on preassembled configurations Full set with integrated C-profile Width index KMA pivoting Half e-tube

These attachment types are triggered automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A e.g. 34500.075.12.CA

Single-part order Mounting bracket Moving end 34500. 075. 1.C A (preassembled + C-profile) Mounting bracket Fixed end 34500. 075. 1.C A (preassembled + C-profile)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

5.218 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

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3450 3480

e-tubes 3450·3480 KMA mounting brackets locking For very high speed and acceleration, all-sides attachment Moving end

Fixed end

3450 = 34510...1 3480 = 34810...1

3450 = 34510...2 3480 = 34810...2

Frontal view of KMA

ø 5,5

Bi +13 = A

Bi + 24 = B Bi +13 = A

Bi +13 = A Bi + 24 = B

Moving end

Fixed end

KMA locking | All-sides attachment - Universal for e-chains (Series 3450·3480) Recommended for vertical hanging and standing applications ®

For

Dim. A

Dim. B

[mm]

C-profile 34510 | 34810 .050.12 34510 | 34810 .075.12

63 88

74 99

34510 | 34810 .100.12.C 34510 | 34810 .115.12.C 34510 | 34810 .125.12.C

34510 | 34810 .100.12 34510 | 34810 .115.12 34510 | 34810 .125.12

113 128 138

124 139 149

150. 175.

34510 | 34810 .150.12.C 34510 | 34810 .175.12.C

34510 | 34810 .150.12 34510 | 34810 .175.12

163 188

174 199

200. 225. 250.

34510 | 34810 .200.12.C 34510 | 34810 .225.12.C 34510 | 34810 .250.12.C

34510 | 34810 .200.12 34510 | 34810 .225.12 34510 | 34810 .250.12

213 238 263

224 249 274

width index 050. 075.

Part No. full set with

Part No. full set without

C-profile 34510 | 34810 .050.12.C 34510 | 34810 .075.12.C

100. 115. 125.

KMA pivoting Part No. 34510... for half e-tube Series 3450 KMA pivoting Part No. 34810... for full e-tube Series 3480

Part No. structure (locking) - e-tube 34510. 075. 12.C A A…must be indicated on preassembled configurations Full set with integrated C-profile Width index KMA locking Half e-tube

These attachment types are triggered automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A e.g. 34510 .075.12.CA

Single-part order Mounting bracket Moving end 34510. 075. 1.C A (preassembled + C-profile) Mounting bracket Fixed end 34510. 075. 2.C A (preassembled + C-profile)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.219 ®

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3400·3450·3480·3500 Steel mounting brackets pivoting

Fixed end 3000.2

Moving end 3000.1

Fixed end 3000.2*

Moving end 3000.1

Moving end

12,5

53° 9

53° 53°

35 87

53°

Fixed end

*pivoting with no stop (360°)

Steel pivoting | For e-chains and e-tubes Recommended for unsupported, vertical hanging and standing applications ®

For width

Part No. full set

index 050. 075.

3000.12 3000.12

100. 115. 125.

3000.12 3000.12 3000.12

150. 175.

3000.12 3000.12

Part No. full set

Dim. A

Dim. B

[mm]

3000.12.E 3000.12.E 3000.12.E

28 53 78

86 111

3000.12.E 3000.12.E

93 103

136 151 161

3000.12.E 3000.12.E

128 153

186 212

stainless steel**

200. 3000.12 3000.12.E 178 225. 3000.12 3000.12.E 203 250. 3000.12 3000.12.E 228 Note: By ordering steel mounting brackets in combination

236 261 286

Pivoting connections One part (2-piece) for all e-chain widths Electrically conductive ®

Bolted connection outside of chain cross-section possible Stainless steel version available (**Material: stainless steel 1.4301)

Part no. structure 3000. 12.E

with an e-chain / e-tube, they will be delivered assembled! ®

Optional stainless steel Full set, 4 parts 2 with pin / 2 with bore Mounting bracket

Possible installation conditions - further installation angles

installation sketch

Single-part order Mounting bracket Moving end 3000. 1 (1 part left / right) Mounting bracket Fixed end 3000. 2

(1 part left / right)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

5.220 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

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3400·3450·3480·3500 More options and accessories NEW in this catalog 88

188

35005.100.D80

99,5 85

3400 3450 3480 3500

35005.200.D80

3200.XX 45/85.1

ø80

100 120

200 220

Extender crossbars Series 3400·3500·3450 - Enormous increase of the interior for the smooth guiding of hoses Suitable for hoses with an outer diameter of max. 80 mm Optionally openable along the inner or outer radius, swivelling

Order example e-chain with extender crossbar

Modular interior separation Part No. 45/85.1 Cable-friendly design of extender crossbar and interior separation

snap-open along outer radius,

Bi 100 mm, R 200 mm: Part No. 3500.100D80.200.0

High holding force of the extender crossbar Extender crossbars for e-chains snap-open along inner radius ®

Extender crossbars for e-chains snap-open along outer radius ®

Extender crossbars for half e-tubes snap-open along inner radius

3400. 100 D80.R.0 3500. 100 D80.R.0 3450. 100 D80.R.0 3400. 200 D80.R.0 3500. 200 D80.R.0 3450. 200 D80.R.0

[mm]

100 120 200 220

R Bending radii [mm]

| 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300

*Radius 075 and 100 only possible with e-chains Series 3500 ! ®

Supplement Part No. with required radius. Example: 3500.100D80.200.0

Serie 3400·3500·3450 | Interior separation for extender crossbars 3

92 85

45/85.1

Standard separator, wide base unassembled 45/85.1 assembled 45/85.1.1

3,4

X -1

Full-width shelf, lockable * unassembled 3200.X assembled 3210.X

Standard separator, wide base For maximum locking strength and safe standing. In standard configuration separators are assembled every 2nd link! .

Horizontal separation Full-width shelf locks safely into separators on both ends, fixed width possible. Separators can be moved freely over the shelf in horizontal direction. Usable in 7 levels. Product range page 5.189 *Available upon request. Delivery time approx. 1-2 weeks after intake of order.

Optional: Support tray tool kit. For support of the lower run. Simple one-piece support trays according to your requirements and specification. Order example - support tray with bracket, length 1,0 m, color black: Part No. S9.021.10.1000.0. The complete range with order options from page 9.70

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.221 ®

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3400 3450 3480 3500

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Seite 5.222

3400·3450·3480·3500 Dimensions Long travels Gliding applications | For long travels from 10 m to max. 150 m

for long travels (gliding), please consult with igus first. For long travels, igus specifies Series 3500 that snaps open along the outer radius. In case of travels between 6 and 10 m we recommend a longer unsupported length. More information Design, from page 1.16. ®

S S/2

S/2 CL = Offset fixed point

HRI

Fixed end

K2 Moving end

Guide trough with glide bar

Guide trough without glide bar Total length of guide trough

Pitch = 67 mm/link · Links/m = 15 (1005 mm) · Chain length = S/2 + K R H2 D2+25

075* 150 208

100* 200 233

125 186 475

150 186 570

200 186 780

250 186 1010

300 186 1150

370 –

450 –

804 233

1005 303

1340 463

1675 643

1943 733

*for Series 3450/3480 upon request. Before using Series 3400/3450/3480 on long travels please consult igus . ®

More details | For long travel applications autoglide 3500.Bi.AG.R - self-guiding, no guide troughs - travel lengths ≤ 50 m Self-guiding e-chainsystems - no need for guide troughs ®

vmax 1,5 m/s

page 9.90

NEW guidelok slimline F - Safe vertical guidance for e-chains

Travels up to 50 m height

vmax 7 m/s

The complete range of special solutions for long travel applications incl. order function

H2 = Mounting height (if the moving end is set lower) D2= Over length - long travels, gliding

K2 = Further add-on (if the moving end is set lower) R = Bending radius

5.222 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

from page 9.77

CL = Offset fixed point HRi = Inner trough height

S = Length of travel S/2= Half length of travel

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Seite 5.223

3400 3450 3480 3500

Part No. 973.30 | 973.31 | Trough height: 144 mm

Aluminum "SuperTrough" Basic Version BRa 41

BRi ≥ Ba + 4

Ba Bi

Installation set "Basic" with C-Profile

Bottom Clamp optionally attached inwards or outwards 3500.075.200.0 Order example

HRa = 144

Part No. Part No. BRi attached attached [mm] inwards outwards

HRi ≥ 2 x ha

Bottom clamp optionally attached inwards or outwards

M8 x20

Length of the C-profile according to dimension BRi (see table) Components, trough "Basic":

–

960.40.200

.075

–

960.40.225

.100

124

960.40.175

960.40.250

.115

139

960.40.200

960.40.275

.125

149

960.40.200

960.40.275

.150

174

960.40.225

960.40.300

.175

199

960.40.250

960.40.325

.200

224

960.40.275

960.40.350

.225

249

960.40.300

960.40.375

.250

274

960.40.325

960.40.400

18,4

.050

Trough side parts, aluminum, 2 m

Insert for the installation set "Heavy-Duty":

Glide bar, plastic,

973.50.XXX instead of 960.40.XXX on the right column "attached outwards"

2m Glide strips, plastic, 2 m (without glide strips on request) Optional: Silencer profile, rubber Components, installation set "Basic": Bottom clamp, aluminum C-profile, galvanized steel

table

Screw M8 x 20

Sliding nut M8

Interface connector, plastic

Order example: Length of travel 30 m Center mounted for Series 3500.075.200.0 with BRi = 99 Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No.

973.30.SL

Part No. 973.31.SL Part No.960.40. 175

page 9.16

Part No.

Option: For an additional noise dampening with silencer profile, please add Index A - Example:

nMon = nRi + 1

973.80

Part No. 973.30.SLA

nRi x 2000 mm

C-Profile Ba = Outer width e-chains Bi = Inner width e-chains

® ®

from page 9.32

BRi = Inner trough width BRa= Outer trough width HRi = Inner trough height

HRa= Outer trough height nMon = Number of installation sets nRi = Number of trough sets

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.223 ®

05)-D-EU-MIC -MIN -MED-®

3400 3450 3480 3500

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Seite 5.224

3400·3450·3480·3500 Options and order key Standard

Additional noise dampening with pads

NC-Version (no camber) without pretension

Reverse bending radius for circular movements

Part No. Standard e-chains /e-tubes

Part No. Low noise (with pads) e-chains /e-tubes

Part No. NC-Material e-chains /e-tubes

Part No. RBR e-chains /e-tubes

3400.075.R.0

S3400.075.R.0

3400.075.R.0.NC

3400.075.R1/R2.0

e-chain snap-open along inner radius*

3500.075.R.0

S3450.075.R.0

3500.075.R.0.NC

3500.075.R1/R2.0

e-chain snap-open along outer radius

Half e-tube snap-open along inner radius*

e-chain snap-open along outer radius

3450.075.R.0

S3480.075.R.0

3450.075.R.0.NC

3450.075.R1/R2.0**

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

Half e-tube snap-open along inner radius*

3480.075.R.0

3480.075.R.0.NC

3480.075.R1/R2.0**

e-tube snap-open along inner radius*

Delivery time: 3-5 work days

Delivery time: 10 work days

Delivery time 24h or today!*

Delivery time: 3-5 work days

(2-5 work days at an express surcharge) **upon request

Combination possibilities | Examples Low-noise option

NCVersion

Low-noise option NCVersion RBRVersion

RBRVersion

S3400.075.R.0.NC

–

S3400.075.R.0.NC

–

XXLMaterial

S3400.075.R.0.XXL

HTMaterial*

S3480.075.R.0.HT

3480.075.R.0.HT.NC

ESDMaterial

S3400.075.R.0.ESD

3400.075.R.0.ESD.NC 3400.075.R1/R2.0.ESD

–

XXLMaterial

HTMaterial*

ESDMaterial

S3400.075.R.0.XXL

S3480.075.R.0.HT

S3400.075.R.0.ESD

–

3480.075.R.0.HT.NC

3400.075.R.0.ESD.NC

–

3480.075.R1/R2.0.HT 3400.075.R1/R2.0.ESD

– 3480.075.R1/R2.0.HT

– – –

*for gliding applications please consult igus

5.224 3D-CAD files, configurators, PDF

www.igus.de/en/E2000

– –

–

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3400 3450 3480 3500

3400·3450·3480·3500 Options and order key Unsupported lengths +25% possible

No burning-in of hot chips up to 850°C (1562° F)

ATEX / ESD classified e-chains II 2 GD

Part No.

Part No. HT-Material only for e-tubes

Part No. ESD-Material e-chains /e-tubes

XXL-Material** e-chains /e-tubes ®

+25%

3400.075.R.0.XXL

3480/3450.075.R.0.HT 3400.075.R.0.ESD

e-chain snap-open along inner radius*

Complete e-tube**

3500.075.R.0.XXL

3480/3450.075HT.R.0 3500.075.R.0.ESD

e-chain snap-open along outer radius

Bottom only

e-chain snap-open along inner radius* ®

e-chain snap-open along outer radius ®

3450.075.R.0.XXL

3450.075.R.0.ESD

Half e-tube snap-open along inner radius*

3480.075.R.0.XXL

3480.075.R.0.ESD

e-tube snap-open along inner radius*

Delivery time: 1-2 weeks

Delivery time: 10 work days

Delivery time: 5 work days

*for gliding applications please consult igus ®

**Lower part made of XXL-Material

Order example | Order key and color options Order example for complete e-chain (1,0 m), color black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 15 links ®

3500.075.200.0

+ Mounting brackets 1 set (with tiewrap plates)

3150.34PZB

+ Interior separation with 2 separators assembled every 2nd link

2 x 45.1

Order text: 1,0 m 3500.075.200.0 + 3150.34PZB + 2 x Part No. 45.1

Order key

Color options for e-chains and e-tubes ®

3500.075.200.0

Color Standard color

black

black Bending radius R Width Series / Type

white*

Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!)

violet* yellow* orange* red*

blue*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Order index

Color

.0 from stock! .1 .5 .4 .2

green*

.6 .8

black grey*

grey* dusty grey* agate grey* light grey*

yellow/black*

Order index .7 .3 for e-chains .3 for e-tubes .11 .14

.13 .9

5.225

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255

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Seite 5.226

E2 medium Series 255 Introduction

Small pitch, smooth running Mounting with or without strain relief

Snap-open along both radii

When to use Series 255: If a medium-sized, stable e-chain with a small pitch for very quiet operation and an inner height of 24 mm is required If inner widths up to 103 mm are required For unsupported lengths up to 1,8 m and fill weights up to 2,0 kg/m For long travels up to 100 m If snap-open capability of crossbars from both sides is required 速

When to use a different igus Series: If more stability is required System E4.1, Series E4.21, page 7.18 For simple applications and easy filling easy chain , Series E200, page 3.63 If snap-open capability of links from both sides is required System E4.1, Series E4.21, page 7.18 速

Large pin for high stability

速

Lateral glide surfaces

Small pitch for very quiet operation

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

5.226

3D-CAD files, configurators, PDF

www.igus.de/en/255

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255

FLG

Example Fill weight = 2,0 [kg/m] Unsupported length FLB = 1,2 m

Fill weight [kg/m]

E2 medium Series 255 Dimensions Unsupported

FLB

S (FLG)

Length of travel = 2,4 m

8.0

S (FLB)

6.0 4.0 2.0

FLB Unsupported applications

1.5

Unsupported e-chains feature positive camber over short travels. This must be ®

FLG 1.0

accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8 ®

0.5

0 0 1.0 2.0 0.5 1.5 Unsupported length FLG / FLB [m]

3.0

2.5

3.5

Gliding applications

Length of travel S [m] 0

2.0

4.0

Long travels up to 100 m. More information page 5.234

6.0

Technical Data

Fixed end

R+6

27,8

H - 35

Moving end

HF = H + 25

S/2

R H +40

055 145

075 185

125 285

150 335

225 485

250 535

D 114 134 159 184 209 234 259 K 230 295 370 450 530 610 610 The required clearance height: HF = H + 25 mm (with 1,5 kg/m fill weight)

284 765

309 845

S = Length of travel R = Bending radius

175 385

Pitch = 27,8 mm/link Links/m = 36 (1000,8 mm) Chain length = S/2 + K

200 435

FLG = with straight upper run FLB = with permitted sag

100 235

Speed, material, temperature and flammability class page 5.140

H = Nominal clearance height HF = Required clearance height

D = Overlength e-chain , radius in final position K = π • R + "safety" ®

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.227 ®

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255

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Seite 5.228

E2 medium Series 255 Product Range Standard

Series 255 | Snap-open along outer radius e-chains snap-open along outer radius

R Bending radii

255

[mm]

[kg/m]

255. 03 .R.0 255. 05 .R.0

38 57

54 73

| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

≈ 0,81

255. 07 .R.0 255. 10 .R.0

77 103

93 119

| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

≈ 1,01

≈ 0,90 ≈ 1,15

Supplement Part No. with required radius. Example: 255.10.200.0

Order key

Dimensioning

255. 10. 200. 0

22 max.

Series / Type 255.10.200.0 = e-chain snap-open along outer radius, Bi 103 mm inner width, R 200 mm radius, color black More order examples and configuration options page 5.236 ®

Part No. of e-chain links as single parts ®

page 5.141

Standard e-chains available from stock. Delivery in 24h or today!* ®

*Delivery time means time until shipping of goods

5.228 3D-CAD files, configurators, PDF

www.igus.de/en/255

Standard color black Bending radius R Width index (depends on Bi)

Ba Bi

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Seite 5.229

E2 medium Series 255 Product Range Standard

255

Series 255 - also suitable for long travel applications

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.229 速

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Seite 5.230

2552

221.X

10,75

2,5

10,75

2,5

E2 medium Series 255 Interior separation Options

2554

2210.X

2552

2554

Separators, full-width shelves, shelves - In the standard configuration separators are assembled every 2nd e-chain link ®

2,5

Slotted separator for e-chains ®

Standard slotted separator 2551 and slotted separator 2553 Vertical subdivision on e-chains . Due to its slot, it allows basic vertical/horizontal shelving arrangements (deter®

unassembled assembled

10 4

2551 2552

Slotted separator for e-chains

mining which type of separator to use depends on any potential retrofit requirements).

unassembled assembled

2,5

Full-width shelf X-1

2553 2554

for e-chains

2,5

unassembled 220.X assembled 221.X Shelf X X-7

for e-chains

unassembled 2220.X assembled 2210.X

Full-width shelf 220.X This option makes sense in applications with many thin cables with similar diameters. For a consequent subdivision. Full-width shelves can be arranged at 3 different heights (in 5 mm increments).

Shelf 2200.X For applications involving many cables with different diameters, shelves can be arranged at alternate heights. They can be arranged at 3 different heights (in 5 mm increments).

Full-width shelves Width X [mm] 038 057

unassembled

assembled

220.38 220.57

221.38 221.57

Width X [mm] 077 103

unassembled

assembled

220.77 220.103

221.77 221.103

Shelves Width X [mm] 018

unassembled

assembled

2210.18

Width X [mm] 048

unassembled

2200.18

2200.48

2210.48

023 028 033 038

2200.23 2200.28 2200.33 2200.38

2210.23 2210.28 2210.33 2210.38

058 068 073 088

2200.58 2200.68 2200.73 2200.88

2210.58 2210.68 2210.73 2210.88

043

2200.43

2210.43

099

2200.99

2210.99

5.230 3D-CAD files, configurators, PDF

www.igus.de/en/255

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Seite 5.231

E2 medium Series 255 e-chain accessories ®

Space-saving and compact energy supply with lbt flizz Maintenance system, delivered preassembled with assembled igus Series 255 e-chain

255

Optional: Support tray tool kit. For support of the lower run. Simple one-piece support trays according to your requirements and specification. Order example - support tray with bracket, length 1,0 m, color black: Part No. S9.011.05.1000.0. The complete range with order options from page 9.70

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.231 ®

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Seite 5.232

E2 medium Series 255 Mounting brackets pivoting

255

For tight installation conditions Moving end

Fixed end

2...3PZ1(B)

2...4PZ1(B) 12/90°

Moving end Ba - 3

Ba + 1

45°

90°

t=7

6,1

90°

45°

10 8

90°

45°

90°

Fixed end

Polymer pivoting | Standard - Universal for e-chains Recommended for unsupported and gliding applications ®

For width

Part No. full set with

Full set with tiewrap plate +

Part No. Dim. A Zähnefull set without [mm] zahl

index 03. 05.

tiewrap plate 10 cable tiewraps tiewrap plate 2030.34PZ1B 2030.34PZ1BK1 2030.34PZ1 2050.34PZ1B 2050.34PZ1BK1 2050.34PZ1

25 44

4 6

07. 10.

2070.34PZ1B 2070.34PZ1BK1 2100.34PZ1B 2100.34PZ1BK1

64 90

8 10

2070.34PZ1 2100.34PZ1

Standard For tight installation conditions Strain relief with detachable chainfix tiewrap plates Corrosion resistant Variable traverse angle Various installation options on the fixed end and/or the moving end Part No. structure (pivoting) 2100. 34 PZB A1 A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting = 34 Mounting brackets for selected width index

Possible installation conditions for assembled, pivoting mounting brackets. For the preassembled mode please add index A1... A4 e.g. 2100.34PZBA1

Single-part order Mounting bracket Moving end 2100. 3 PZB A1 (preassembled + tiewrap plate) Mounting bracket Fixed end 2100. 4 PZB A1

(preassembled + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

5.232 3D-CAD files, configurators, PDF

www.igus.de/en/255

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Seite 5.233

E2 medium Series 255 Mounting brackets locking

255

For very high speed and acceleration Moving end

Fixed end

2...1PZ1(B)

2...2PZ1(B) 12/90°

Moving end Ba - 3

Ba + 1

53°

t=7

6,1

53° 90°

90° 10 8

Fixed end

Polymer locking | Universal for e-chains Recommended for vertical hanging and standing applications ®

For width

Part No. full set with

Full set with tiewrap plate +

Part No. Dim. A Zähnefull set without [mm] zahl

index 03. 05.

tiewrap plate 10 cable tiewraps tiewrap plate 2030.12PZ1B 2030.12PZ1BK1 2030.12PZ1 2050.12PZ1B 2050.12PZ1BK1 2050.12PZ1

25 44

4 6

07. 10.

2070.12PZ1B 2070.12PZ1BK1 2100.12PZ1B 2100.12PZ1BK1

64 90

8 10

2070.12PZ1 2100.12PZ1

Locked connections At very high speed and/or acceleration If space is limited for height (the HF measurement) Various installation options on the fixed end and/or the moving end

Part No. structure (locking) 2100. 12 PZB A1 A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set locking = 12 Mounting brackets for selected width index

Possible installation conditions for assembled, locking mounting brackets. For the preassembled mode please add index A1... A4 e.g. 2100.12PZBA1

Single-part order Mounting bracket Moving end 2100. 1 PZB A1 (preassembled + tiewrap plate) Mounting bracket Fixed end 2100. 2 PZB A1

(preassembled + tiewrap plate)

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.233 ®

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255

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Seite 5.234

E2 medium Series 255 Dimensions Long travels Gliding applications | For long travels from 10 m to max. 100 m

S S/2

S/2 CL = Offset fixed point

HRI

Fixed end

K2 Moving end

Guide trough with glide bar

Guide trough without glide bar Total length of guide trough

Pitch = 27,8 mm/link · Links/m = 36 (1000,8 mm) · Chain length = S/2 + K R H2 D2+25

055 110 114

075 150 134

100 100 380

125 100 495

150 100 570

175 100 665

200 100 740

230 –

295 –

612 222

806 322

945 372

1112 437

1223 497

225 100 1040

250 100 1130

1610 1779 upon request 822

More details | For long travel applications Length of travel ≤ 200 m

lbt flizz - Enclosed plastic trough ®

High speeds and accelerations. Applicable for moving and stationary control

vmax 8 m/s

page 9.100

NEW guidelok slimline F - Safe vertical guidance for e-chains

Travels up to 50 m height

vmax 7 m/s

The complete range of special solutions for long travel applications incl. order function

H2 = Mounting height (if the moving end is set lower) D2= Over length - long travels, gliding

K2 = Further add-on (if the moving end is set lower) R = Bending radius

5.234 3D-CAD files, configurators, PDF

www.igus.de/en/255

from page 9.77

CL = Offset fixed point HRi = Inner trough height

S = Length of travel S/2= Half length of travel

05)-D-EU-MIC -MIN -MED-®

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Seite 5.235

Part No. 971.30 | 971.31 | Trough height: 87 mm

255

Aluminum "SuperTrough" Basic Version BRa 31

BRi ≥ Ba + 4

Ba Bi

Installation set "Basic" with C-Profile

Bottom Clamp optionally attached inwards or outwards 255.10.200.0 Order example

HRa = 87

Part No. Part No. BRi attached attached [mm] inwards outwards

HRi ≥ 2 x ha

Bottom clamp optionally attached inwards or outwards

–

960.30.150

.05

960.30.125

960.30.175

.07

960.30.150

960.30.200

.10

123

960.30.175

960.30.225

Insert for the installation set "Heavy-Duty": 971.50.XXX instead of 960.30.XXX on

4,9

the right column "attached outwards"

M6 x16

Length of the C-profile according to dimension BRi (see table) Components, trough "Basic":

Trough side parts, aluminum, 2 m

Glide bar, plastic,

2m Glide strips, plastic, 2 m (without glide strips on request) Optional: Silencer profile, rubber Components, installation set "Basic": Bottom clamp, aluminum C-profile, galvanized steel

table

Screw M6 x 16

Sliding nut M6

Interface connector, plastic

Order example: Length of travel 30 m Center mounted for Series 255.10.200.0 with BRi = 123 Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No.

971.30.SL

nMon = nRi + 1

Part No. 971.31.SL Part No.960.30. 150 Part No. 971.30.SLA

nRi x 2000 mm

Principle sketch: Number of installation sets to be installed = Number of trough sections + 1

Details about Alu "SuperTrough" and the "Heavy Duty" version for heavy machinery Trough set Installation set Glide bar

C-Profile Ba = Outer width e-chains Bi = Inner width e-chains

® ®

from page 9.24

BRi = Inner trough width BRa= Outer trough width HRi = Inner trough height

HRa= Outer trough height nMon = Number of installation sets nRi = Number of trough sets

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.235 ®

05)-D-EU-MIC -MIN -MED-®

255

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Seite 5.236

E2 medium Series 255 Options and order key Standard

NC-Version (no camber) without pretension

Reverse bending radius for circular movements

Unsupported lengths +25% possible

Part No. Standard e-chains /e-tubes

Part No. NC-Material e-chains /e-tubes

Part No. RBR e-chains

Part No. XXL-Material** e-chains

+25%

255.10.R.0

255.10.R.0.NC

255.10.R1/R2.0

255.10.R.0.XXL

e-chain snap-open along outer radius

Delivery time 24h or today!*

Delivery time: 3-5 work days

Delivery time: 10 work days

Delivery time: 1-2 weeks

(2-5 work days at an express surcharge)

**Lower part made of XXL-Material

Combination possibilities | Examples NCVersion

RBRVersion

NCVersion

XXLMaterial –

RBRVersion

–

XXLMaterial

–

ESDMaterial

255.10.R.0.ESD.NC

255.10.R1/R2.0.ESD

5.236 3D-CAD files, configurators, PDF

www.igus.de/en/255

ESDMaterial –

255.10.R.0.ESD.NC

–

255.10.R1/R2.0.ESD –

–

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Seite 5.237

255

E2 medium Series 255 Options and order key ATEX / ESD classified e-chains II 2 GD

Part No. ESD-Material e-chains ®

255.10.R.0.ESD e-chain snap-open along outer radius ®

Delivery time: 5 work days Series 255 - small pitch, smooth running - test example at the igus test lab ®

Order example | Order key and color options Order example for complete e-chain (1,0 m), color black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 36 links ®

255.10.200.0

+ Mounting brackets 1 set (with tiewrap plates)

2100.34PZ1B

+ Interior separation with 2 separators assembled every 2nd link

2 x 2552

Order text: 1,0 m 255.10.200.0 + 2100.34PZ1B + 2 x Part No. 2552

Order key

Color options for e-chains and e-tubes ®

255.10.200.0

Color Standard color black

black

Bending radius R Width index Series / Type

violet*

Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!)

white*

yellow* orange* red*

blue*

Order index .0 from stock! .1 .5 .4 .2 .6 .8

Color

Order index

.7 .3 for e-chains dusty grey* .3 for e-tubes agate grey* .11 light grey* .14 black grey* .13 yellow/black* .9 green* grey*

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.237 ®