Informa Middle East Industrial Course Catalogue

Industrial Course Catalogue 2015

INDUSTRIAL www.informa-mea.com

Industrial

Informa’s Industrial Training Portfolio comprises a rich selection of topics.

Who Are The Courses Aimed At: Managers, Directors, Heads, Superintendents, Supervisors, Engineers, Specialists, Technicians, Senior Technicians in:

2

Maintenance

QA, Safety & Environment

Preventive Maintenance

Reliability

Production

Mechanical

Planning

Electrical

Scheduling

Instrument

Technical Support

Asset/Equipment

Inspection

Plant

Operations

Facilities

Improved Maintenance – Improved Reliability

Industrial

What The Courses Aim To Help You With: This Translates Into: • • • • • • • • • • • • • • • • • • • • • •

Higher revenues More uptime Longer mean time between failure Increased consistency of supply to customers Increased customer satisfaction Better return on investment Better spare parts management Fewer failures Lower cost of failure Lower risk of business loss Shorter repair times Lower maintenance costs Lower cash investment in spare parts – The right spare parts at the right time Maintenance best practice Better maintenance procedures Meaningful Key Performance Indicators (KPIs) More preventive and predictive maintenance Less need for expensive emergency responses More planning, less guesswork More consistency in work done More efficient contractors Better cost analysis

3

In-Company Industrial Training

In-Company Training customised training solutions is the in-company training of Informa Middle East. Any of the topics and subjects covered in this catalogue can be adapted to suit your business, together with all areas of professional development, banking and finance, management development and leadership. Our association with key partners and awarding bodies allows us to provide cutting edge content and recognised certification to improve motivation and ultimately, business performance. Our approach includes: Customised Training - adapted to suit your business environment and objectives Blended Solutions - training is preceded by stakeholder interviewing and a focused onsite needs-analysis 1-on-1 Coaching - executive tutoring for senior managers Consultancy - an analysis of existing business problems and the development of a strategy for enhanced performance Informa Middle East boasts expertise proficiency across a variety of specialist subjects, offering a superior experience with renowned industry experts and leaders.

Our expertise covers: • Personal & Professional Development • Management Development & Leadership • Business & Strategy • Audit, Banking & Finance • Project Management • IT & Telecoms

• HR & Training • Industry & Healthcare • Health & Safety • Sales & Marketing • Public Relations • Real Estate

We are proud to be the leading training provider of choice across the Middle East and we would welcome an opportunity to discuss your company’s training and development initiatives.

Please contact us on cts@informa.com for one of our training specialists to get in touch.

Phone Email Web

+971 4 407 2624 cts@informa.com www.informa-mea.com/cts

4 Essential

Intermediate

Advanced

Asset Integrity Management

TBC 2015

6

Associate Certificate In Environmental Management

TBC 2015

7

TBC 2015

8

TBC 2015

9

TBC 2015

10

TBC 2015

11

TBC 2015

12

TBC 2015

13

TBC 2015

14

Certificate In Reliability And Maintenance Management Course III – TBC 2015 Building Value In Maintenance Through Reliability

15

(In association with IEMA)

Certificate In Bearings And Lubrication

Industrial

Table Of Contents

(In association with The George Washington University)

Certificate In Managing And Maintaining Spare Parts (In association with The George Washington University)

Certificate In Mechanical Seals And Dry Seals (In association with The George Washington University)

Certificate In Pumps – Selection, Operation And Troubleshooting (In association with The George Washington University)

Certificate In Reciprocating Compressors: Design, Operation And Maintenance (In association with The George Washington University)

Certificate In Reliability And Maintenance Management Course I – Managing Maintenance Improvement Tools (In association with The George Washington University)

Certificate In Reliability And Maintenance Management Course II – Advanced Maintenance Management Practices (In association with The George Washington University)

(In association with The George Washington University)

18 - 21 January 2015

16

13 - 16 December 2015

17

Corrosion And Corrosion Control

TBC 2015

18

Electrical Engineering

TBC 2015

19

Emergency Response Planning

10 - 13 May 2015

Certificate In Root Cause Failure Analysis (In association with The George Washington University)

Certificate In Technical Report Writing (In association with The George Washington University)

1 - 4 November 2015

20

Foundation Certificate In Environmental Management

TBC 2015

21

HV Switchgear

TBC 2015

22

6 - 10 September 2015

23

(In association with Aston University)

Physical Asset Management (PAM) (In association with The George Washington University)

5 Essential

Intermediate

Advanced

Industrial

Table Of Contents Reliability Centred Maintenance (RCM)

TBC 2015

24

18 - 21 October 2015

25

TBC 2015

26

TBC 2015

27

TBC 2015

28

TBC 2015

29

TBC 2015

30

TBC 2015

31

TBC 2015

32

TBC 2015

33

TBC 2015

34

TBC 2015

35

TBC 2015

36

TBC 2015

37

(In association with The George Washington University)

Total Productive Maintenance (TPM) (In association with The George Washington University)

Certificate In Introduction To Maintenance (In association with The George Washington University)

Certificate In Life Cycle Costing (In association with The George Washington University)

Certificate In Understanding And Measuring Risk In Maintenance (In association with The George Washington University)

Certificate In Maintenance Planning, Scheduling And Control (In association with The George Washington University)

Certificate In Performance Management, KPIs And Benchmarking (In association with The George Washington University)

Certificate In Building And Implementing Maintenance Strategy (In association with The George Washington University)

Certificate In Project Management In Maintenance (In association with The George Washington University)

Certificate In Flow Measurements And Flow Meters (In association with The George Washington University)

Certificate In Troubleshooting And Maintenance Of Rotating Equipment (In association with The George Washington University)

Certificate In Troubleshooting For Turbine Steam-Path Damage (In association with The George Washington University)

Certificate In Valve Types: Operation And Applications (In association with The George Washington University)

Certificate In Gas Turbines And Compressors: Operation, Maintenance And Troubleshooting (In association with The George Washington University)

Certificate In Mechanical Seals And Shaft Alignment

TBC 2015

38

(In association with The George Washington University)

Certificate In Oil And Gas Measurement And Control

TBC 2015

39

TBC 2015

40

TBC 2015

41

(In association with The George Washington University)

Certificate In Mastering Lubrication Technology (In association with The George Washington University)

Certificate In Mastering Lubricant Analysis (In association with The George Washington University)

Course Overview

The objective of this course is to bridge the gap between the theoretical and practical knowledge of asset integrity management methodology and processes. You will understand the operational risks induced by the reservoir as a result of its dynamic changes and how these changes affect the risk identification process for pipelines and subsurface equipment.

Industrial

Asset Integrity Management

Course Content

Integrity management strategy Data management and acquisition Hazard identification and risk assessment Corrosion monitoring and inspection Implementation Performance measures and reporting schedules Roles and responsibilities Tactical review and audit Experience gained and lessons learnt Origin and production of oil and gas Corrosion and corrosion control options Flow assurance problems in the oilfield Integrity management of subsea pipelines, risers and subsea equipment and downhole equipment • Risk identification and assessment • Monitoring and inspection • • • • • • • • • • • • •

Who Should Attend • • • • • • • • • • • • •

Pipeline, Subsea Maintenance/ Inspection/Repair Engineers Corrosion, Inspection and Integrity Engineers Reservoir, Drilling, Production and Petroleum Technology Engineers, Team Leaders and Managers Petro Physicists, Well Integrity Engineers, Team Leaders and Managers Quality Assurance Engineers and Leaders Senior Corrosion and Material Engineers Heads of Corrosion and Inspection Heads of Performance and Reliability Structural Integrity Specialists Technical Integrity Support Managers Process Safety Managers Integrity Systems Managers Asset Managers

Benefits Of Attending

1. Optimally design, maintain, operate and decommission assets to consistently high standards 2. Effectively manage the integrity and reliability of your assets throughout the entire life cycle 3. Recognise the different corrosion control options and use good corrosion mitigation techniques to address the life extension requirements of ageing assets

I A

Essential

Intermediate

Advanced

7

Industrial

Associate Certificate In Environmental Management (In association with IEMA) Course Overview

The Associate Certificate in Environmental Management is designed to raise the professional competence of environmental practitioners by developing and assessing your knowledge, understanding and application of environmental management and assessment. Successful completion of the certificate exam results in the award of Institute of Environmental Management and Assessment (IEMA) Associate membership, which is the essential professional qualification for working in an environmental role.

Course Outline

Environmental and sustainability principles Environmental policy issues Key environmental legislation and compliance measures Environmental management and sustainable development in a business context Collect, analyse and report on environmental information and data Applying environmental management and assessment tools Analysing problems and opportunities to deliver sustainable solutions Developing and implementing programmes to deliver environmental performance improvement • Communicating effectively with internal and external stakeholders • Influencing behaviour and implementing change to improve sustainability • • • • • • • •

Who Should Attend

The Associate Certificate is the essential professional status for anyone who is working in an environmental role or has responsibility for environmental issues. These include, but are not limited to: Environmental managers, advisers, consultants and HSE managers and consultants.

This course will also be relevant to professionals taking on Environmental Management as part of their job role, such as: • Project Managers • Facilities Managers • Construction Managers • Management Representatives • HSE regulatory bodies

Benefits Of Attending

1. Analyse problems and opportunities to deliver sustainable solutions 2. Develop and implement programmes to deliver environmental performance improvement 3. Influence behaviour and implement change to improve sustainability

8 Essential

Intermediate

Advanced

I A

(In association with The George Washington University) Course Overview

Bearings are essential parts of rotating machinery. This course is designed to discuss different aspects of bearing tribology, proper selection of bearings and lubricants. The course will also discuss re-lubrication maintenance.

Industrial

Certificate In Bearings And Lubrication

Course Content

Bearings Fundamentals • Rolling element, journal, hydrostatic and electromagnetic bearing Bearing Selection • Bearing loads calculation • Journal bearings design chart • Fatigue life calculation • Shaft and house fittings • Bearing deflection and pre-loading Lubricants • Boundary, elastohydrodynamic and full fluid-film lubrication • Liquid lubricants • Properties of lubricants • Viscosity index • Lubricant additives • Grease lubrication • Polymeric and solid lubricants Lubrication Techniques • Oil bath/splash, forced, oil-mist, semi-fluid lubrication • Lubricant contamination • Bearing and mechanical seals

Who Should Attend

Engineers and Technicians responsible for rotating equipment and plant machinery maintenance will benefit from attending this course.

Benefits Of Attending

1. Learn how to increase reliability of rotating machinery and reduce bearing failure by minimising the friction and wear between interacting surfaces of bearings 2. Improve the tribology characteristics of bearings 3. Increase the life of bearings and minimise fatigue failure by proper lubricant selection, re-lubrication, and lubricant protection from different contaminations

9 E I

Essential

Intermediate

Advanced

Industrial

Certificate In Managing And Maintaining Spare Parts (In association with The George Washington University) Course Overview

The course provides a solid grounding in understanding the critical importance of a smooth, cost effective and timely supply of spare parts. Delegates will explore the various types of spare parts, why the differences matter and how each should be managed. Using practical examples, this course will familiarise delegates with the best practice and how they can be introduced and maintained.

Delegates will also learn the principal ways to forecast spares – based on historical consumption plus future operations, based on reliability of components, and based on the required reliability of the plant.

The course will also address the more recently-developed advanced spares management concepts and delegates will build action plans to take back to their workplace. A central theme throughout will be financial KPIs that are essential for measuring the effectiveness of the sparing programme – thus ensuring that the supply of spares meets the overall organisation’s criterion of cost-effectiveness.

Course Content • • • • • •

Introduction to spare parts management Key tools in spare parts management Physical management of spares Forecasting spare parts requirements KPIs and other performance measurement tools Advanced spares management

Who Should Attend

• Managers and Supervisors looking to learn the discipline of spare parts management • Managers, Supervisors, Senior Technicians involved in spare parts and warehousing • Operations, Design, Mechanical, Electrical and Instrumentation Engineers wishing to expand their knowledge and experience of maintenance spare parts management • Logistics, Procurement, Buyers, Expeditors involved in spares acquisition • Planners, Schedulers, Reliability Engineers responsible for maintenance work • Supervisors from departments such as operations, HSE, HR, finance, QA, inspection • Maintenance support staff seeking to better understand the maintenance spare parts business

Benefits Of Attending

1. Experience a full range of spares management practices 2. Learn how to apply the most effective practices and tools for spares management to your own workplace 3. Understand and apply the most effective spares KPIs – learn which do not work

10 Essential

Intermediate

Advanced

I A

(In association with The George Washington University) Course Overview

Industrial

Certificate In Mechanical Seals And Dry Seals: Design, Application, Selection, Installation, Troubleshooting And Maintenance

An intensive, highly practical course to give delegates a practical understanding of the applications, troubleshooting and failure diagnosis, installation and maintenance of mechanical seals. Mechanical seals for pumps and compressor applications, and recent designs like dry mechanical seals will also be addressed.

Course Content

Mechanical Seals – Fundamentals • Allowable leak rates • Friction and heat transfer • Applications • Material consideration • Operating conditions and operating limits Mechanical Seals Selection • Data requirements for seal selection • Mechanical seals configurations and applications Dry Seals • Advantages and disadvantages of dry seals • Dry seal retrofit • Mechanical seals – Pump and compressor considerations Mechanical Seals Troubleshooting And Maintenance • Failure diagnosis and visual seal examination • Common seal failure modes • Seal installation tolerances • Vibration, high temperature, running speed and rotor balance effects

Who Should Attend

Engineers and Technicians responsible for operation, troubleshooting and maintenance of turbo-machines, procurement and purchase professionals will benefit from attending.

Benefits Of Attending 1.

2.

3.

Understand the different types of seals and explore selection, operation and maintenance strategies Be able to troubleshoot seal problems Understand how seals are fitted and tested

11 E I

Essential

Intermediate

Advanced

Industrial

Certificate In Pumps – Selection, Operation And Troubleshooting (In association with The George Washington University) Course Overview

This course details best practice procedures for selecting and operating pumps. It is a comprehensive training course on troubleshooting and maintaining pumps, to minimise the likelihood of failures, ensure higher reliability and prolonging the life of your asset and reducing the associated maintenance costs.

Course Content Pumping Types And Performance • Pumps classifications • Single stage and multi-stage pumps • Pumps auxiliary systems • Pumps materials • Pumps installation Pump Operation And Control • Pumps performance curves • Pumps operation • Pumps capacity controls Pump Selection • Pumps standards • Piping system calculations • Pump specific speed • Pumps rating • Pumps applications

Pumps Troubleshooting • Principles of troubleshooting • Troubles: causes and remedies • Troubles diagnoses • Maintenance strategies • Pumps monitoring systems • Pump testing • Running clearances • Rotor unbalance • Pumps misalignment • Shaft seals defects • Bearing defects • Cost and control pumps maintenance

Who Should Attend

The course is aimed at Mechanical Engineers responsible for specifying, selecting, operating, maintaining and troubleshooting pumps of different types. It will also benefit Maintenance and Operation Technicians responsible for pumps.

Benefits Of Attending

1. Understand the different pump designs, their construction and applications and learn about pump performance, limits of operation, trouble-free operation 2. Practice methods of selecting and specifying the most appropriate pumps for your application based on the pertinent standards and codes 3. Learn the most appropriate maintenance practices that leads to cost reduction and more reliable pumps

12 Essential

Intermediate

Advanced

I A

(In association with The George Washington University) Course Overview

This course covers different aspects of the most widely used type of compressors, the Reciprocating Compressors. The theory, construction and functions of different components, operation and control of these compressors will be discussed in detail. The parameters affecting the performance of these compressors will also be demonstrated. Major known problems and troubles of reciprocators will be discussed. Analysis of the reciprocator performance is also included in the course.

Industrial

Certificate In Reciprocating Compressors: Design, Operation And Maintenance

Course Content • • • • • • • • • • • • • • •

Compression theory and methods International codes and standards Principles of operation Basic reciprocating compressor types Compressor configurations Compressor construction and components Performance and control Compressor system interaction Capacity control Compressor cooling systems Compressor major problems and troubleshooting Compressors sealing Analysis of reciprocating compressor using a P-V diagram Compressor Pressure/Time (PT) analysis Compressor vibration analysis

Who Should Attend

Engineers and Technicians from operations, maintenance, procurement and purchase departments, troubleshooting and monitoring personnel.

Benefits Of Attending

1. Understand the construction and functions of different components in compressors to effectively operate and control them 2. Maximise the performance of compressors 3. Troubleshoot challenges in handling reciprocating compressors

13 I A

Essential

Intermediate

Advanced

Industrial

Certificate In Reliability And Maintenance Management Course I – Managing Maintenance Improvement Tools (In association with The George Washington University) Course Overview

This practical course will introduce delegates to a range of tools to improve the performance of their maintenance function. Delegates will examine best practice tools, including benchmarking and maintenance optimisation, and define effective Key Performance Indicators (KPIs) for the maintenance function. You will also learn about the selection and application of Computerised Maintenance Management Systems (CMMS) and Enterprise Asset Management Systems (EAMS).

Effective planning, scheduling and control tools will be discussed and the foundation laid for reliability and maintenance improvement. Most importantly, you will learn the tips and techniques needed to start right away to apply these tools successfully in your workplace.

Course Content • • • • • • •

Best practice tools Maintenance performance improvement and KPIs CMMS/EAM – Introduction CMMS/EAM – Selection Maintenance improvement – Applying CMMS/EAM Maintenance improvement – Effective planning, scheduling and control Laying the foundation for reliability – RCM and maintenance improvement

Who Should Attend

Senior Maintenance Technicians, Senior Materials Technicians, aspiring Supervisors of maintenance and materials, Planners and Schedulers. Supervisors and Managers of materials, maintenance and reliability who would like a refresher would also benefit from the course.

Benefits Of Attending

1. Understand the basic building blocks of maintenance and reliability and lay the foundation for continuous maintenance improvement 2. Assess and upgrade personal and maintenance department performance 3. Build a personal development plan as a springboard for career advancement

14 Essential

Intermediate

Advanced

I A

(In association with The George Washington University) Course Overview

This course has been designed around advanced maintenance management practices. Through practical exercises and case studies delegates will be able to lead long-term change and improvement initiatives using asset management strategies and Total Productive Maintenance (TPM). Delegates will examine all aspects of maintenance project management and use practical failure management techniques to strategically improve decision-making. By selecting smart maintenance tactics and advanced methods of CMMS optimisation you will achieve effective cost control and reliability of your processes and equipment. The emphasis throughout will be on the practical application of these techniques every day in your workplace.

Industrial

Certificate In Reliability And Maintenance Management Course II – Advanced Maintenance Management Practices

Course Content • • • • • •

Asset management strategy CMMS/EAM optimisation – Advanced methods and practices Putting smart ideas into practice – Selecting the right maintenance tactics Putting smart ideas into practice – Failure management techniques Maintenance project management Implementing lasting change – Change management in maintenance and physical asset management

Who Should Attend

Graduates of Course I, aspiring Managers, Maintenance and Materials Supervisors and Managers, Senior Planners, Schedulers and Technicians, and reliability specialists.

Benefits Of Attending 1.

2.

3.

Recognise and benefit from new ideas and techniques whilst effectively avoiding pitfalls Expand your maintenance knowledge base to enhance your career and the company’s business. Discuss and practice latest techniques during the course workshops Build on your personal development plan by focusing on success factors

15 I A

Essential

Intermediate

Advanced

Industrial

Certificate In Reliability And Maintenance Management Course III – Building Value In Maintenance Through Reliability (In association with The George Washington University) Course Overview

This practical, intensive and advanced course is the final stage of the programme and focuses on techniques to achieve and manage reliability. Delegates will be able to make effective maintenance decisions and determine their maintenance strategy using risk measurement practices. Practical workshops will expose you to financial management and budgeting so that you build value for the maintenance department. You will discuss the usage and maintenance of expert systems and their relation to other maintenance tools. This course will equip you with advanced skills and knowledge for you to ensure continuous maintenance improvement through Living Reliability. Once again, delegates will concentrate on identifying how best to apply these skills to their workplace.

Course Content

Achieving and managing reliability Maintenance risk management Financial management in maintenance Using financial management in maintenance – Practical workshops New and advanced technologies – Ensuring continuous maintenance improvement with living reliability • New and advanced technologies – Maintenance expert systems • • • • •

Who Should Attend

Graduates of Courses I and II, Senior Maintenance and Materials Supervisors, Maintenance Managers, Materials Managers, Superintendents, Senior Maintenance and Materials Specialists, Senior Reliability Specialists, Planning and Scheduling Supervisors and Managers.

Benefits Of Attending

1. Understand the impact of financial management – Why and how we must become more astute as business managers, not just maintenance managers 2. Reliability improvement is not happenstance; learn how attention to some straightforward techniques and basic analyses can improve your overall reliability 3. See why EAMs will not give you the answers you need, and how you can use their base data to feed advanced analysis

16 Essential

Intermediate

Advanced

A

(In association with The George Washington University) Course Overview

The course covers the fundamentals of RCFA – where did it come from, and how does it fit with other aspects of maintenance and reliability. Delegates will explore the advantages and disadvantages; learn when to use the technique and when not to use it. The core of the course is about dealing with how RCFA actually works, what are the prerequisites on which to build the success and how to increase the probability of success. Delegates will cover the RCFA process in all aspects – focusing on the practical application of the techniques. Delegates will also learn how to successfully implement RCFA in a business; what to do if the analysis does not seem to work and there is a repeat failure; how to keep their knowledge up-to-date by integrating feedback related to the latest equipment and process information.

Industrial

Certificate In Root Cause Failure Analysis

Course Content • • • • • • • • • • •

Use and application of RCFA to equipment and other forms of failure Advantages and disadvantages of RCFA Comparison to other forms of analysis such as Fault Tree, Cause and Effect A rigorous definition of the problem plus the preliminary assessment Data gathering – A critical step in capturing the knowledge on which the RCFA is based The analysis process – Including exercises using fishbone and other techniques Categories of equipment failure Selecting the right remedy and relating it to the alternative maintenance work tactics Understanding work tactics Evaluating the costs and benefits of the remedies and tactics Preparation and content of the final report and recommendations

Who Should Attend

• Reliability Analysts and Engineers, Planners, Schedulers and their Supervisors and Managers • Engineers, Inspectors, Maintenance Project Specialists involved in failure analysis, failure prevention, preventive maintenance, planning and scheduling • Senior Technicians wishing to understand failure analysis and preventive maintenance • Technical Supervisors and Managers responsible for delivery and quality of maintenance

Benefits Of Attending 1.

2.

3.

Determine how Root Cause Failure Analysis (RCFA) gets to the bottom of expensive failures and apply RCFA in the workplace to reduce the cost of maintenance and the cost of failure Practice the techniques that make the application of RCFA significantly easier Understand how to keep your knowledge from going stale so the quality of your analysis and the results continue to pay dividends

17 I A

Essential

Intermediate

Advanced

Industrial

Certificate In Technical Report Writing

(In association with The George Washington University) Course Overview

For many, writing a good report may turn out to be an even more difficult task than conducting the technical assignment itself. This may be especially true for most Technicians, Engineers, Scientists and similar professionals. The consequence of an unclear report is information loss. The report submitted must be well structured in a logical, flowing manner to enable the information to be well understood by the reader.

This course is expected to lead delegates to effectively write reports that reflect the outcome from their technical assignments. We shall look into building a structured approach into our reports, without the undue stress this may bring. We attempt to mitigate the risk of breaking the communication link through poor reporting.

Course Content • • • • • • • • • • •

Communication and process waste – What is the link?

Introduction to technical report writing – The goal: Your audience Report writing: Efficiency and effectiveness – Where do you stand?

The deming cycle in report writing Developing the report Layouts and formats – Make it flow!

Presentation of complex and complicated information – Does it add value?

Writing the report Generating the report How should my report look?

Value and quality – Not quantity

Who Should Attend

The target audience for this training course can be from different sectors and may include both anticipated authors as well as reviewers and readers of such reports: • Technicians and Engineers • Lab Officers/Technicians/Managers • R&D Technicians/Scientists • Technical Supervisors and Managers • Maintenance Technicians and Engineers • IT Specialists • Quality Technicians and Inspectors

Benefits Of Attending

18

1. Structure and compose sound technical reports that convey the message to the intended audience 2. Communicate effectively through the use of graphical means, avoiding ambiguity in interpretation of complex statements 3. Express the outcome of your research, analysis or findings in a clear manner – present concluding statements in written and spoken presentations

Essential

Intermediate

Advanced

I A

Course Overview

The objective of this course is to bridge the gap between the theoretical and practical knowledge of asset integrity management methodology and processes. You will understand the operational risks induced by the reservoir as a result of its dynamic changes and how these changes affect the risk identification process for pipelines and subsurface equipment.

Industrial

Corrosion And Corrosion Control

Course Content

Safety Moment • Origin and production of oil and gas • Corrosion damage Corrosion Control Techniques • Material change Cathodic Protection • Material change • Barrier film (coatings and lining) Chemical Treatment • Corrosion problems related to design • Good engineering and corrosion management • Developing a plant corrosion map • Plant failure report Cost Of Corrosion • Corrosion key performance indicators KPIs • Corrosion and corrosion mitigation in pipelines • Computer and corrosion management

Who Should Attend

This course is designed for industrial professionals engaged in corrosion and chemical treatments related activities and non-metallic material applications in pipelines, topside facilities and downhole equipment: • All production and operation personnel who are engaged in daily routine plant operations and have a defined business relation with the implementation of the corrosion and corrosion mitigation measures • Drilling and Petroleum Technology Engineers • Corrosion, production chemistry, metallurgists and integrity Engineers • Mechanical, maintenance, process and pipelines Engineers

Benefits Of Attending

1. Enable solid understanding of the corrosion process, forms of corrosion and failure mechanisms 2. Understand inspection, monitoring, prediction and testing protocols to ensure that the corrosion damage mechanism and mitigation measures are implemented 3. Develop and improve your skills to revise your own corrosion control schemes and implementation plans

19 I A

Essential

Intermediate

Advanced

Industrial

Electrical Engineering Course Overview

Electrical engineers need to be fully conversant with all the latest tools, techniques and knowledge to be able to design electrical systems and deal with typical electrical problems. This course is designed to assist those involved in the running and maintenance of the current electrical infrastructure, to be able to more efficiently and effectively handle the growth trends in the region.

Course Content • • • • • • • • • • • • • • • • •

Fundamental electrical theory and problem solving Understanding electromagnetism Fault current calculations % Impedance Per unit system Key system components Typical electrical problems Protection design principles Earthing applications Protection grading and cable calculations using computer software SCADA UPS systems Batteries Electrical safety and implementation of safety rules Isolation of electrical systems Maintenance – Background of the development of maintenance techniques Maintenance strategies and activities

Who Should Attend • • • • • • • •

Electrical Engineers System Operations Planners Heads of Operations Heads of Utilities Heads of Maintenance Heads of Planning Sections Network Engineers Quality Control Engineers

Benefits Of Attending

20

1. Understand the essential elements of successful electrical system design, including selection and specification of components with a practical awareness of the latest requirements of electrical safety rules 2. Position yourself at the vanguard of the industry with workable applications for UPS and SCADA systems, assessing the guidance on ratings, performance and configuration and explanations of circuit diagrams 3. Evaluate effective maintenance requirements for major components in electrical systems and appreciate the need for planned maintenance and maintenance management systems

Essential

Intermediate

Advanced

I A

Course Overview

This course will give you a greater understanding of the emergency response planning process. It is ideal for middle to senior managers or new employees who may, in the course of their normal duties, be called upon to take up a position in their company’s emergency response organisation.

Industrial

Emergency Response Planning

Course Content • • • • • • • • • • • • • • • • • • • • • • • •

Identify hazards Producing a framework for managing crisis Identifying and managing hazards Fires and explosions Total fire hazard management Natural disasters Organising for emergencies Route to successful emergency response The emergency organisation Emergency response teams Putting things together Emergency response exercises Crisis command and control Incident command hierarchy Incident command system principles Mobilisation and documentation Taking command Forward control tactics Emergency response centre Emergency response centre design Software for emergencies Incident investigation HR issues and communications Mission bow tie diagrams

Who Should Attend

This course is ideal for either Senior Managers or new employees who may, in the course of their normal duties, be called upon to take up a position in their company’s emergency response organisation. Alternatively, the course would suit anyone within the company who wishes to understand the principles of emergency response as it applies to industry.

Benefits Of Attending

1. Know how to prepare, write and test emergency plans that are appropriate to the risk that your organisation is exposed to 2. Learn how to identify hazards and prepare a comprehensive hazard register 3. Establish an incident command system and ensure your communication lines between your team and external support groups are perfect

21 E I

Essential

Intermediate

Advanced

Industrial

Foundation Certificate In Environmental Management Course Overview

In this course, through practical examples and sharing experiences from successful organisations, you will learn the basic fundamentals of EMS, how to understand and measure the initial environmental performance, how to assess the environmental aspects and impacts of your organisation’s operations, products and services and how to set meaningful environmental performance indicators to monitor and measure your performance against the set environmental objectives and targets and how a simple but very effective P-D-C-A cycle can be used as a strong management tool to assist you to improve your environmental performance.

Course Content • • • • • • •

Introduction and terminology Environmental aspects, impacts and risks Identification of environmental legal and interested parties requirements Setting environmental policy, objectives, targets and management plans Environmental operational controls and emergency preparedness Environmental incidents and accidents Environmental auditing

Who Should Attend

This course is ideal for either Senior Managers or new employees who may, in the course of their normal duties, be called upon to take up a position in their company’s emergency response organisation. Alternatively, the course would suit anyone within the company who wishes to understand the principles of emergency response as it applies to industry.

Benefits Of Attending

1. Understand the impact your organisation has on the environment 2. Be able to incorporate environmental issues into the management of your organisation 3. Assess your organisation’s environmental performance

22 Essential

Intermediate

Advanced

E I

(In association with Aston University) Course Overview

This highly technical course, in association with Aston University, will establish delegates’ understanding of electrical switchgear design, operation, maintenance and testing issues with a strong emphasis on safety procedures.

Industrial

HV Switchgear

Course Content • • • • • • • • • • • • • • • • • • • • •

Switchgear design and performance General requirements Types of switchgear Switchgear ancillaries and operational requirements Auto reclosing LV switchgear Switchgear ancillaries Fixed and withdrawable pattern circuit breakers Safety policies Personnel issues Working in substations Switching schedules Safety systems Switchgear inspection and maintenance Switchgear asset management and HV maintenance Personal Protective Equipment (PPE) Oil testing Switchgear defects Substation ancillaries HV cable termination and joints Switchgear asset management

Who Should Attend

This highly beneficial training course is especially designed for Electrical Engineers, Technicians, Estate Service Managers and Utility Maintenance Managers, Supervisors, Operational Engineers including (senior) authorised personnel and electrical section heads. Network Managers, Technologists and other qualified engineering personnel will also benefit. It is also beneficial for professionals responsible for, or working with HV switchgear and also those seeking to refresh and update their knowledge in this critical area.

Benefits Of Attending

1. Discover the latest and best maintenance and operation practices for the various types of switchgear available and in service today 2. Appreciate the differences between disconnectors, ring main units, contractors, fuse switches, circuit breakers and how they are utilised in electricity networks 3. Enhance and update your engineering skills

23 I

Essential

Intermediate

Advanced

Industrial

Physical Asset Management (PAM)

(In association with The George Washington University) Course Overview

The objective of the course is to target managers, supervisors and senior technicians who wish to understand how the pieces of the maintenance puzzle can be fit together to provide an integrated whole. Delegates will learn how to make effective preventive and strategic replacement decisions, measure success through smart KPIs and determine the optimal frequency and depth required for inspection and monitoring. The course will explore how to define, predict and prevent asset and component failure, help you understand the benefits and pitfalls of CMMS/Enterprise Asset Management Systems and show you how to improve effectiveness through good work order management. The course will develop delegates’ skills in cost and financial management of maintenance.

Course Outline • • • • •

Introduction to reliability and best maintenance practices Achieving and managing reliability CMMS/EAM and effective work order management KPIs and maintenance performance measurement Risk and financial management in maintenance

Who Should Attend

The ideal candidate for this course is an Engineer, Manager of plant operations, Facility Manager or maintenance professional who is responsible for maintaining and managing physical equipment and assets. He or she typically represents facilities and plants from industries such as power generation and distribution, oil and gas, utilities, metals processing, fertiliser and cement, continuous processing and batch manufacturing and large sophisticated facilities.

Benefits Of Attending 1.

2.

3.

Learn the key strengths and weaknesses of different maintenance tactics Learn how to measure performance using KPIs and the Balanced Scorecard and develop methods of increasing the value of your CMMS/EAM Explore the practical steps in financial management of maintenance and discuss, calculate and manage risk in reliability

24 Essential

Intermediate

Advanced

I

(In association with The George Washington University) Course Overview

This masterclass will focus on how to make RCM an effective and living tool. You will cover the fundamentals thoroughly and practice the key steps in exercises. The core of the course will be a review of what RCM is and the process necessary to put it into place. You will concentrate on understanding and managing these tools, defining how to bring financial returns to your organisation, and how to avoid the problem areas.

Industrial

Reliability Centred Maintenance (RCM)

Course Outline • • • • • • • • • • • •

Defining and measuring reliability Identifying critical equipment and selecting target equipment for RCM Determining primary, secondary and protective functions Ensure a complete analysis of equipment failures Selecting tasks and schedules Analysis and feedback Implementing RCM RCM and KPIs Maintenance tactics Identifying and evaluating the costs of failure Value in maintenance From Reliability to Living Reliability

Who Should Attend

Managers, Directors, Heads, Superintendents, Supervisors, Engineers, Senior Analysts, Specialists, Senior Technicians, Contractors and Sub-contractors in: • Maintenance, Preventive Maintenance, Breakdown Maintenance • Inspections, Condition Monitoring and Maintenance Performance Management • Plant, Operations, Manufacturing, Production and Facilities • Mechanical, Electrical, Utilities, Civil Engineering • Planning, Scheduling and Quality Control • Equipment, System and Asset Management • Reliability, Failure Management and Failure Prevention • Maintenance and Technical Support • Warehouse, Spare Parts and Materials • Tools and Tool Cribs

Benefits Of Attending 1.

2.

3.

Learn and practice the fundamentals of RCM and gain practical exposure to this important maintenance technique Identify the pitfalls of RCM and develop strategies to avoid them Understand the process of planning and implementing RCM, and integrating it with Enterprise Asset Management (EAM) and Computerised Maintenance Management Software (CMMS)

25 I

Essential

Intermediate

Advanced

Industrial

Total Productive Maintenance (TPM)

(In association with The George Washington University) Course Overview

TPM originated in the Japanese manufacturing industry and was one of the principle reasons for the rise of the Japanese automotive industry. It is based on the implementation of basic but important and logical methods using teamwork as a core discipline. This course looks closely at the advantages and disadvantages of TPM, with a focus on the practicalities of implementation. The focus will be on how to make TPM an effective and living tool. Delegates will cover the fundamentals thoroughly by practicing the key steps in workshop exercises. The process and benefits of TPM will be addressed in depth, as well as its pitfalls and requirements. Delegates will concentrate on understanding and managing this technique, defining how to bring the significant returns to the organisations which implement them, and how to avoid the problem areas.

Course Outline • • • • • • • • • •

Introduction – Why TPM Core principles and practices of TPM Implementing TPM TPM phases The key steps in developing and implementing TPM Seven practical steps to get us going Typical TPM implementation problems – Recognising, resolving and avoiding them Expected results Time frames Putting together a persuasive case – Measuring the costs and benefits

Who Should Attend

Managers, Supervisors, Engineers, Senior Analysts, Specialists and Senior Technicians involved in TPM implementation and practice. TPM teams typically include operations, maintenance, engineering and technical services, reliability, planning, QA, inspection, spares management, procurement and utilities.

Benefits Of Attending 1.

2.

3.

Learn and practice the fundamentals of TPM and understand the process of planning and implementing TPM Identify the pitfalls of TPM and develop strategies to avoid them Understand how to keep TPM fresh, effective and current and see how to integrate TPM with EAM/CMMS

26 Essential

Intermediate

Advanced

I

(In association with The George Washington University) Course Overview

This introductory course is designed to provide a solid foundation on the maintenance function. It is centered on a core body of modern maintenance techniques. Starting with key fundamentals such as the objectives of maintenance, the course focuses on the key CMMS/EAM tools and how they can be used to ensure a lasting improvement in the cost and effectiveness of maintenance. The course will explore maintenance tactics, KPIs (Key Performance Indicators) and their role in measuring improvement.

Industrial

Certificate In Introduction To Maintenance

Course Content • • • • • • • • • • • • • • •

Understanding reliability, availability and maintainability Costs and benefits of maintenance EAM/CMMS/ERP and RCM – Core tools Planning, scheduling and execution Managing spare parts Tools, permits, contractors Skills and labour management Cost tracking Performance measurement and management – KPIs Solving the “wrong data, missing data” problem The role of inspection Maintenance tactics Preventive and predictive maintenance Condition based and time based maintenance Detective and corrective maintenance

Who Should Attend

• Managers and Supervisors looking to learn the fundamentals of maintenance • Operations, design, mechanical, electrical and instrumentation engineers • Maintenance support staff and support supervisors from warehousing and spare parts, procurement, HSE, HR, finance, QA, inspection

Benefits Of Attending 1.

2.

3.

Develop a solid understanding of modern maintenance Gain exposure to the important building blocks of effective maintenance Be able to take practical ideas back to the workplace and build a Personal Development Plan to guide future career and knowledge growth

27 I A

Essential

Intermediate

Advanced

Industrial

Certificate In Life Cycle Costing

(In association with The George Washington University) Course Overview

Life cycle costing is a decision support tool that includes all aspects of an asset’s lifetime costs – from the early planning stage, through design, acquisition, installation, maintenance, removal and disposal. This course covers the three major solutions and approaches which are used typically in life cycle costing. Delegates will understand the principles and practices of life cycle costing, and explore the benefits and difficulties and learn the step by step process of applying life cycle costing.

Course Content • • • • • • • • • • • • • •

Definitions and overview of Life Cycle Costing (LCC) LCC benefits and difficulties Maintenance decision making and LCC applications Building the LCC model Data requirements, sources of data Phases of the life cycle Cost estimates by phase Performance measures Calculating the results Financial modelling – DF, IRR and ROI Sensitivity analyses Applying the models Comparative evaluations Problem identification and resolution

Who Should Attend

Maintenance and operations planners and their managers – those who are involved in long term equipment O&M management, capital replacement and capital upgrades.

Benefits Of Attending 1.

2.

3.

Understand the principles and practices, and benefits and difficulties of LCC Learn the step by step process of applying LCC Benefit from applying LCC to practical examples

28 Essential

Intermediate

Advanced

I A

(In association with The George Washington University) Course Overview

A significant change in the role of the Maintenance Manager is happening around the world. This is the emergence of the Maintenance Manager as a Business Manager – a Manager who is responsible to the organisation’s executives for optimising the use of scarce resources in the delivery of reliability plus operational continuity.

Industrial

Certificate In Understanding And Measuring Risk In Maintenance

To sell maintenance concepts to executives, we must use their own Financial KPIs; but we must adapt them to show the true purpose of maintenance – namely to add value to the organisation.

Every Maintenance Manager needs to be fluent in risk and the financial KPIs – ROI, Profit, Cash Flow, etc. These are the financial benchmarks of our business; they measure the impact of maintenance on the bottom line. This course provides an introduction to these tools and how they can be used to increase the impact of Maintenance Managers in achieving their business goals.

Course Content • • • •

Impact of reliability on profitability Quantifying and using risk in maintenance decision-making Risk and maintenance cost and financial reporting Risk maintenance KPIs

Who Should Attend

Decision-makers, Managers, Directors, Heads, Superintendents, Supervisors, Engineers, Senior Analysts, Specialists and Senior Technicians, Contractors and Sub-contractors in Maintenance, Inspections, Planning, Scheduling and Quality Control, Equipment, System and Asset Management, Reliability, Failure Management and Failure Prevention.

Benefits Of Attending 1.

2.

3.

Learn the fundamentals of risk and financial KPIs as applied to maintenance and reliability Understand how to turn risk and financial knowledge into an on-going management tool Identify the advantages of risk management and use the best measures to be persuasive

29 I A

Essential

Intermediate

Advanced

Industrial

Certificate In Maintenance Planning, Scheduling And Control (In association with The George Washington University) Course Overview

Planning, Scheduling and Control (PS&C) is critical to maintenance and reliability’s effectiveness. This course covers: • Long and short term planning, management planning, work and resource planning, maintenance tactics planning, project planning, the role of planning in safety, quality and the environment, planning KPIs • Scheduling equipment and tools, materials and manpower scheduling, backlogs, shutdowns and turnarounds, work order priorities, contractors, etc.

• Control of the key resources – Especially time; focus on jobs, skills, costs, budgets, projects, milestones, maintenance quality, etc.

Course Content

• The basic building blocks in PS&C: Where to start, objectives, tools, performance measurement • Maintenance planning: Best practice in planning and work order management, integrating work planning with operations and production, practical planning for a job, a project, a shutdown, a turnaround • Planning tools – Which ones work?

• Maintenance scheduling: Best scheduling practices for long term, short term and project scheduling • Scheduling tools – Critical Path, Gantt charts, resource levelling and prioritising • Maintenance control

Who Should Attend

• Maintenance and Material Managers and Supervisors • Planners and Schedulers, Maintenance Project Managers • Personnel involved in Maintenance cost control and budgeting

Benefits Of Attending 1.

2.

3.

Understand how PS&C will affect the performance and quality of the work delivered by the maintenance department Explore and discuss best practice for work management, budgets, and costs Practice key project control techniques essential for on-time, on-budget, on-quality work completion

30 Essential

Intermediate

Advanced

I A

(In association with The George Washington University) Course Overview

Performance Management has become a critical issue around the world for almost every maintenance organisation. The measure of how well we are doing is frequently expressed by means of comparative KPIs and Benchmarking. These are excellent tools, but ONLY if properly defined and properly used. This course is heavily based on years of experience in working with companies globally to help define and improve their performance – looking at the type of KPIs that should be used, plus their advantages and pitfalls. Benchmarking is the focus of much recent attention as it is one of the few ways of comparing your own maintenance business performance with that of other companies. But there are many traps along the way – knowing these traps can turn the process from an expensive and useless exercise into valuable and lasting continuous maintenance improvement.

Industrial

Certificate In Performance Management, KPIs And Benchmarking

Course Content

• KPIs, Performance Management and Benchmarking – How do they fit together, how can they be used to benefit your organisation, and what will they not do?

• Building, managing and refining your Performance Management and KPI process so as to achieve the required goals • Overall Equipment Effectiveness (OEE), Balanced Scorecard for maintenance and maintenance dashboards • Integrating Benchmarking into Performance Management

Who Should Attend

Managers, Supervisors and Senior Technicians in Maintenance, Reliability, Parts Management responsible for team performance and want to learn how to apply Maintenance Performance Management systems to the challenge of continuous maintenance improvement.

Benefits Of Attending 1.

2.

3.

Understand how Performance Management, KPIs and Benchmarking can contribute to continuous maintenance improvement Examine practical examples of each, with the advantages and the pitfalls Troubleshooting KPIs that do not work

31 I A

Essential

Intermediate

Advanced

Industrial

Certificate In Building And Implementing Maintenance Strategy (In association with The George Washington University) Course Overview

Far too many maintenance departments are still in react mode – mainly because there is no clear company strategy beyond the production and sales groups. This course will examine what a good maintenance strategy will contribute to your organisation and, more importantly, how to develop one, how to sell it and who to. An integral part of the strategy is performance management – if you are not tracking, how do you know you are improving? Delegates will start with grounding in maintenance strategy – why it is valuable and how to create or evaluate one. The course will examine the various maintenance tactics that naturally evolve from the strategy – focusing on their impact and how they can best be selected. The final session will introduce delegates to the cost implications of the maintenance strategic alternatives.

Course Content

• What is maintenance strategy? – Why it is important, how it is developed • Strategy vs. Tactics – Is there a difference, what is the impact? – Preparing a draft strategy • Practical examination of the beneåfits, costs and drawbacks of different strategies, as applied to your workplace • Managing change caused by different maintenance strategies

Who Should Attend

• Managers, supervisors and analysts responsible for developing and implementing maintenance strategies • General Managers responsible for maintenance strategy

Benefits Of Attending 1.

2.

3.

Exposure to and discussion of different maintenance strategies and their business impact Development of a draft maintenance strategy Understanding the implication of implementing different maintenance and reliability strategies

32 Essential

Intermediate

Advanced

I A

(In association with The George Washington University) Course Overview

Project Management and Life Cycle Costing are two specialist knowledge areas that have rapidly become essential cornerstones of maintenance and reliability. Much of the maintenance work in recent years has become project oriented. Managing life cost is an essential ingredient of the approval process.

Industrial

Certificate In Project Management In Maintenance

This course highlights the essential elements of both subjects in a compact and focused way.

Course Content • • • • • • • • •

The role of project planning and its key elements Define project objectives to match the organisation’s goals and benefits Control scope creep, manage scope changes, track and resolve issues Understand Work Breakdown Structures for cost control Examine quality management and trading it off against time and cost Role and importance of a recovery plan Develop a productive approach to communications within a project Explore the fundamentals of project reporting Define and measure risk, and implement a risk reduction plan

Who Should Attend

This course will benefit all senior levels of maintenance personnel, especially those involved in the managing, planning and execution of projects – large and small. Specifically – Superintendents, Managers, Supervisors, Engineers, and Senior Technicians in Operations, Maintenance, Reliability and Physical Asset Management.

Benefits Of Attending 1.

2.

3.

Define, develop and control the building blocks in the project management process Prevent delays caused by changes in the scope of your projects Understand the pitfalls of inadequate reporting, and develop reporting profiles, structure and content

33 I A

Essential

Intermediate

Advanced

Industrial

Certificate In Flow Measurements And Flow Meters (In association with The George Washington University) Course Overview

Flow measurement is very important for petrochemical and industrial plants. It directly affects the details of operation, processes and equipment performance. This course will cover the principles of different types of flow meters, their range of application and their important features. The factors affecting a meter’s accuracy and reliability will be investigated. At the end of the course, delegates will be able to select and use flow meters efficiently.

Course Content • • • • • • • • • • • • • • •

Metering requirements Fluid flow conservation laws Principles of pipe flow Boundary layer principles Compressibility effect Head losses calculation Velocity and pressure measurement Flow measurement methods and devices Flow measurement accuracy and uncertainty Flow meter selection, calibration and installation Provers Fiscal metering Multiphase flow measurements Computer systems Quality assurance and related standards

Who Should Attend

Flow measurement is very important for petrochemical and industrial plants. This course will benefit those who deal with operation, processes and equipment performance.

Benefits Of Attending 1.

2.

3.

Understand different types of flow meters, their range of application and their important features Investigate the factors affecting meter accuracy and reliability Select and use flow meters efficiently

34 Essential

Intermediate

Advanced

I A

(In association with The George Washington University) Course Overview

Rotating machinery, pumps, and compressors play an essential role in petrochemical and industrial plants. Centrifugal compressors are exposed to high temperatures due to gas (air) compression.

Pumps are exposed to cavitation, resulting in losing performance and vibration. Rotor imbalances and shaft misalignments cause most turbine failures. Shutdown of these machines reduces their availability and impacts plant production.

Industrial

Certificate In Troubleshooting And Maintenance Of Rotating Equipment

This course will help you understand the performance of these machines encouraging trouble-free operation and less downtime of plants. You will troubleshoot to analyse the root causes of failures, and take right maintenance decisions.

Course Content • • • • • • • • • • • • • •

Reliability Causes, degree and combinations of failures The effect of operating conditions Mechanical reliability On-failure maintenance Fixed time (planned) maintenance Condition Based Maintenance (CBM) Potential failures and P-F curve Reliability Centered Maintenance (RCM) Planning, organising and controlling proposed tasks Rotating equipment and dynamic machines Compressors versus Pumps versus Steam Turbines Related codes and standards Methods of energy conversion

Who Should Attend

Engineers in operation, maintenance, and planning departments will benefit greatly from attending this course.

Benefits Of Attending 1.

2.

3.

Understand the performance and characteristics of machines Manage trouble-free operation and less downtime of plants Carry out troubleshooting to analyse the root causes of failures, and take right maintenance decisions

35 I A

Essential

Intermediate

Advanced

Industrial

Certificate In Troubleshooting For Turbine Steam-Path Damage (In association with The George Washington University) Course Overview

This course will help you explore the different types of damages affecting steam-path components of steam turbines. You will develop a deep understanding of the causes of failure, and the mechanisms by which the causes of damage act.

Course Content • • • • • • • • • • • • • • • • •

Steam generator technology Controlling steam temperature Water-steam circulation Steam generators types Turbine types, design elements and components Bearings and seals Cycle design parameters and operation Steam path damage induced by water Water removal from the steam path Steam path-impact damage Steam path damage and deterioration from material deterioration Creep rate Creep in steam path components High-cycle fatigue and low-cycle thermal fatigue Rotating blade vibratory stresses Fatigue stresses and crack growth Steam path damage and deterioration from deposition of contaminants

Who Should Attend

Engineers in operation, maintenance, and planning departments will benefit greatly from attending this course.

Benefits Of Attending 1.

2.

3.

Explore the types of damages affecting steam-path components of steam turbines Develop a deep understanding of the causes of failure, and the mechanisms by which the causes of damage act Take efficient decisions relating to damages affecting steam turbines

36 Essential

Intermediate

Advanced

I A

(In association with The George Washington University) Course Overview

This course details different types and aspects of valves. The theory, construction and function, operation and control of valves will be discussed in detail.

Industrial

Certificate In Valve Types: Operation And Applications

Course Content • • • • • • • •

Valves technology Manual valves Check valves Relief valves Rupture valves Valves problems Control valves and actuators Valve sizing and selection

Who Should Attend

Engineers in operation, maintenance, and planning departments will benefit greatly from attending this course.

Benefits Of Attending 1.

2.

3.

Understand the types of valves and their characteristics, and explore leakage, sealing and flow classifications and mechanisms Examine and troubleshoot the challenges associated with different valves: rupture, pressure etc.

Apply valve sizing and selection practices

37 I A

Essential

Intermediate

Advanced

Industrial

Certificate In Gas Turbines And Compressors: Operation, Maintenance And Troubleshooting (In association with The George Washington University) Course Overview

This course is developed to provide you with a complete vision of industrial gas turbines and related auxiliaries. Troubleshooting to analyse the root causes for turbine trips will be addressed. The effects of abnormal operating conditions on different constituents of gas turbine plants and their associated solutions will also be discussed in detail. The course material is presented in interactive methodology to maximise your benefits from the course.

Course Content • • • • • •

Gas turbine components Gas turbine auxiliary systems Materials and fuel system Gas turbine operation Gas turbine control systems and instrumentation Detectable problems

Who Should Attend

This course is designed for gas turbine power plant personnel having a basic knowledge of gas turbines, and who would like to gain specific knowledge of the normal and abnormal operating conditions of gas turbines.

Benefits Of Attending 1.

2.

3.

Gain specific knowledge of the normal and abnormal operating conditions of gas turbines Troubleshoot to analyse the root causes for turbine trips Examine the effects of abnormal operating conditions on different constituents of gas turbine plants and their associated solutions

38 Essential

Intermediate

Advanced

I A

(In association with The George Washington University) Course Overview

Mechanical Seals (MS) and shaft misalignment are considered to be two critical causes of machinery failure. Mechanical seals operate under very critical operating conditions due to lack of lubrication and cooling, plus being very sensitive to vibration, misalignment and off-design machinery operation. Thus selecting the appropriate MS becomes essential for machinery reliability. Alignment is a crucial requirement for the smooth operation and reliability of machinery. Misalignment leads to high vibration in machines leads to consequents of failures. This course will give you the knowledge and skill to apply the right methods and tools to secure acceptable machinery alignment.

Industrial

Certificate In Mechanical Seals And Shaft Alignment

Course Content • • • • • •

Mechanical seals – Fundamentals Mechanical seals – Selection and classification Mechanical seals – Troubleshooting and maintenance Fundamentals of shaft alignment Flexible and rigid couplings Methods of shaft alignment

Who Should Attend

Engineers in operation, maintenance, and planning departments will benefit greatly from attending this course.

Benefits Of Attending 1.

2.

3.

Gain specific knowledge of the two causes of machinery failure: Mechanical seals and shaft misalignment Be able to get the required alignment to the levels needed by your machines, without exceeding the assigned limits Apply the knowledge and skill to adopt the right methods and tools to secure acceptable machinery alignment

39 I A

Essential

Intermediate

Advanced

Industrial

Certificate In Oil And Gas Measurement And Control (In association with The George Washington University) Course Overview

A flow meter is a measuring device for determining the flow rate of a fluid, normally in a pipe i.e. the flow of natural gas, or oil, or waste water. Flow meters greatly affect the accuracy of processes and control systems, and help achieve significant savings. Publications and Journals have reported that costs that are controlled by flow meters are estimated as being to the order of 10,000 billion US Dollars per year globally.

In this course delegates will learn about the different types of flow meters, their design, operation, performance and application. Limitations, and problems associated with each type of flowmeters will be analysed thoroughly, thus enabling delegates to troubleshoot and correct errors that might occur during measurements. Calibration methods and appropriate provers for different types of meters will also be discussed on this course.

Course Content • • • • • • • • •

Pipe flows and types of fluid flow measurements Fiscal metering and custody transfer Quality assurance and standards Primary flow measurement devices and metering requirements Differential pressure flowmeters, velocity flow meters, positive displacement flow meters , mass flow meters Flow meters – Performance and measurement accuracy Flow meters – Calibration and installation guide Proving systems and auditing Flow meters – Troubleshooting and maintenance

Who Should Attend

Mechanical and Operation Engineers and Senior Technicians who are responsible for specifying, selecting, operating, and troubleshooting and maintaining flow meters.

Benefits Of Attending 1.

2.

3.

Examine types of flow meters and their application, and the requirements of accurate flow measurements Explore different calibration methods and provers, and performance and operation of flow meters Learn about the limitations and problems associated with different flow meters types, thus enabling troubleshooting and correction action

40 Essential

Intermediate

Advanced

I A

(In association with The George Washington University) Course Overview

This course is targeted at helping your company’s reliability drive in the areas of lubrication, oil analysis and contamination control.

Industrial

Certificate In Mastering Lubrication Technology

The course not only covers the fundamentals, but provides best practice solutions to ensure your plant achieves world class levels in lubrication management.

Course Content • • • • • • • •

Maintenance strategies Lubrication theory/fundamentals Lubrication selection and application Lube storage and management Lube condition control Oil sampling Lubricant health monitoring Wear debris monitoring and analysis

Who Should Attend

Whatever your industry, if you are involved in some way with lubricants, this course is for you.

Plant Managers, Operations Managers, Plant Engineers, Reliability Engineers, Lubrication Technicians, Oil Analysis Practitioners, Condition Monitoring Specialists, Plant Operators and Maintenance Technicians will benefit from attending.

Benefits Of Attending 1.

2.

3.

Understand the fundamentals of lubrication and oil analysis Get more out of your lubrication strategy and improve your oil analysis Increase reliability, increase profits and turnover

41 Essential

Intermediate

Advanced

Industrial

Certificate In Mastering Lubricant Analysis (In association with The George Washington University) Course Overview

This course is targeted at helping your company’s reliability drive in the areas of lubrication, oil analysis and contamination control.

The course not only covers the fundamentals, but provides best practice solutions to ensure your plant achieves world class levels in lubrication management.

Course Content • • • • • •

Lubricant roles and functions Oil analysis maintenance strategies Oil sampling Lubricant health monitoring Lubricant contamination measurement and control Wear debris monitoring and analysis

Who Should Attend

Whatever your industry, if you are involved in some way with lubricants, this course is for you.

Plant Managers, Operations Managers, Plant Engineers, Reliability Engineers, Lubrication Technicians, Oil Analysis Practitioners, Condition Monitoring Specialists, Plant Operators and Maintenance Technicians will benefit from attending.

Benefits Of Attending 1.

2.

3.

Understand the fundamentals of lubrication and oil analysis Get more out of your lubrication strategy and improve your oil analysis Increase reliability, increase profits and turnover

42 Essential

Intermediate

Advanced

(In association with The George Washington University) Course Overview

Design, selection, operation and maintenance are activities practiced by engineers on their jobs.

Engineers usually use their previous accumulated knowledge, skills and experience to carry out their daily jobs involve any of the above tasks. Standards are the outcome of a great effort contributed by different participants including engineers, scientists, customers, operators and maintenance crews, and whoever is interested to contribute to the same. Knowledge, procedures, formulas, recommendations and practices reported in the Standards are of a great value for whoever needs to use them. Standards are monitored and approved by responsible bodies of authority. Contents of Standards are very trusted. Standards are reviewed and revised periodically to incorporate any corrections or related updates. Referring to and using Standards prevent disputes between different parties, assure safety, reliability and quality. Engineers need to know about and use the pertinent Standards in their jobs.

Industrial

Certificate In Engineering Codes And Standards

Course Content • • • • • • •

Brief history of Codes and Standards development The difference between Codes and Standards Examples of most popular Standards: ANSI, ASME, ASTM, ISO, API, etc.

How and when to use Standards and Codes How to find the pertinent Standard Standards versus best practice, handbooks, and literature reviews Practice using examples of pertinent Standards

Who Should Attend

Designers, Inspectors, Reliability Engineers, Failure Analysis Engineers, Engineers in Development Departments, Operation and Maintenance Engineers, Engineers in purchase departments.

Benefits Of Attending 1.

2.

3.

Learn about Standards, Codes, best practice, and handbooks Learn how to find and use the pertinent Standards for your job Practice using examples of Standards, best practice, and handbooks

43 Essential

Intermediate

Advanced

Industrial

Certificate In Piping Systems – Design, Fabrication, Welding And Testing (In association with The George Washington University) Course Overview

Power plants, petrochemical plants, refineries, water, oil and gas production, storage, and transportation, heating, cooling refrigeration and many other engineering applications use piping systems heavily. Pertinent engineers need to learn how to lay out, select, size, fabricate, install, connect, test, operate, monitor and maintain their piping systems. Piping systems involve the pipe itself, fittings, instrumentations, meters, and all installed equipment. Piping engineers need to use and abide with the pertinent standards depending on the type of application. The course will teach you how to design the appropriate piping systems that serve the application in the best ways.

Course Content • • • • • • •

Piping systems standards Piping layout and isometric drawings Piping materials, fittings, control and protection devices Pipe sizing, diameter and schedule, ASME codes methods Pipe fabrication Welding procedure, welder qualification, welding inspection Piping installation, and hydraulic testing

Who Should Attend

Piping Designers, Piping Engineers, Draft and Drawing Technicians, Inspectors, Reliability Engineers, and Operation and Maintenance Engineers.

Benefits Of Attending 1.

2.

3.

Learn and practice the design of piping systems Choose and use the pertinent Standards and Codes Learn about piping fabrication, welding, testing, piping layout, drawing, and welding inspection

44 Essential

Intermediate

Advanced

(In association with The George Washington University) Course Overview

When a piping system is put in service, a number of deteriorating mechanisms start to act. These degrade the piping system and lead to catastrophic failures. The impact and risk of these failures depends on the installation and application of the system. The reliability and fitness for service of the system needs to be monitored on continuous basis. Any sign of piping degradation below the allowable limit must be detected, affirmed, and appropriately repaired. Often, non-destructive testing methods are capable of detecting different types of piping defects, flaws, and deteriorations. Engineers are required to select the appropriate testing and inspection method to apply based on the type of installation and application. Procedures of repair pertinent to failures must be implemented. Engineers must apply the appropriate standards, and practices to assure quality, safety and reliability.

Industrial

Certificate In Piping Systems – Inspection And Repairs

Course Content • • • • • • • •

API inspection standards, codes and best practice Materials properties, maximum allowable stress, creeping, and transient temperature Mechanisms of failure, overloading, fatigue, corrosion and erosion Remaining thickness, types of flaws, measurement methods Non-destructive testing methods Magnetic Flux Leakage method Hot tapping repairs Hydraulic testing

Who Should Attend

Piping, Inspection, Reliability, Operation and Maintenance Engineers.

Benefits Of Attending 1.

2.

3.

Learn and practice API inspection codes Learn about piping failure mechanisms, and non-destructive testing methods, piping monitoring and inspection methods (remaining thickness and MFL) Learn about best practice methods and procedures for piping repairs

45 Essential

Intermediate

Advanced

Industrial

Certificate In Piping Stress Analysis And Flexibility (In association with The George Washington University) Course Overview

Piping systems are susceptible to failure because of overstress or low flexibility. Overstress can be due to different types of loading. Stresses can be reduced if pipings are supported properly and if flexible enough to handle pipe expansion and contraction as pipe temperatures would vary. To achieve a reliable and safe piping design, stress analysis must be applied. This course will teach the engineer methods of piping stress analysis and flexibility. First the engineer will be familiarised with the stress analysis elements and procedures, and will then practice them analytically first before using a commercial software.

Course Content • • • • • • • •

Piping isometric drawings Types of piping systems loading Piping failure criterions Piping support Piping flexibility Analytical methods Commercial software practice Practicing cases

Who Should Attend

Piping Design, Fabrication, Installation, Operation, Maintenance and Reliability Engineers.

Benefits of Attending 1.

2.

3.

Learn about the piping failure modes, practice calculating different types of piping stresses and piping expansion Practice stress analysis and flexibility tests of piping systems analytically Practice stress analysis and flexibility tests of piping systems using a commercial software

46 Essential

Intermediate

Advanced

(In association with The George Washington University) Course Overview

Design Codes and Standards for piping and pressure vessels provide rules for design, fabrication, inspection and testing of new systems. Piping and pressure vessels degrade while in-service due to deficiencies from original fabrication or other factors of degradation.

Industrial

Certificate In Risk-Based Inspection And Fitness For Service

Fitness For Service (FFS) assessments are quantitative engineering evaluations performed to determine the structural integrity of in-service systems containing flaws or damages. FFS helps engineers make run-repair-replace decisions to ensure that systems continue to operate safely.

FFS ensures safety of personnel while older equipment continues to operate; to provide technically sound FFS assessment procedures to ensure that services provided furnish life prediction; and to help optimise maintenance and operation of existing facilities.

FFS is an integration of three disciplines; materials, inspection, and mechanical analysis. The course will discuss and apply them on piping and pressure vessels systems. They will be presented in connection with the related codes and standards, API (579, 580, & 581 STD).

Course Content • • • • •

Piping and pressure vessels deterioration and failure modes Material properties for FFS assessment Stress analysis for FFS assessment Thickness, MAWP and membrane stress equation for a FFS assessment FFS assessment

Who Should Attend

Mechanical Engineers, Process Plant and Piping/Pressure Vessels Engineers and Inspectors responsible for Design, Installation, Operation, Integrity and Maintenance of piping systems and pressure vessels are encouraged to attend this course.

Benefits Of Attending 1.

2.

3.

Learn the importance, principles and application of FFS Learn where to find and how to calculate data necessary for FFS application Use the results of FFS to take right decisions concerning the operation, shutdown, interval of inspection, and repair of existing in-service pipings

47 Essential

Intermediate

Advanced

Industrial

Certificate In Safety And Relief Valves (In association with The George Washington University) Course Overview

Pressurised systems are designed based on a specific maximum allowable stress level depending on the material and application. To prevent over-pressurisation, safety and relief devices are fitted on the systems for protection.

This course covers the different types and designs of pressure relieve devices, PRV, SRV, RD, and pinactuated valves. The operation, installation, testing and repair of the valves will be covered according to the related ASME and API RP Codes and Standards. Problems and solutions associated with these valves will also be covered. The Codes requirements and limits will be addressed. Calculation of the relief capacities due to different overpressure shall be discussed. Sizing different type of pressure relieving devices will be exercised.

Course Content • • • • •

Applicable Codes and Standards Relief and safety valves applications Relief valves design Valve sizing and selection Valve troubleshooting and maintenance

Who Should Attend

Piping and Pressure Vessels Engineers, Compression and Pumping Machinery Engineers, Mechanical and Chemical Engineers, Equipment Specialists, Technical Engineers, Operation Engineers, Planning Engineers, Engineers involved in Selection and Specification of Equipment.

Benefits Of Attending 1.

2.

3.

Fundamentals of different types of safety valves and devices, and their applications and ranges of operation Requirements of the related Codes and Standards Methods of sizing and selection of appropriate safety and relief devices for particular applications

48 Essential

Intermediate

Advanced

(In association with The George Washington University) Course Overview

Control valves are vital components of modern industry. Properly selected, sized and maintained valves are essential for high quality, efficiency, safe, profitability of plants and firms. Process plants consist of hundreds of control loops all networked together to achieve the design functions. The most common final control element in the process control industries is the control valve. The control valve manipulates a flowing flow, and keeps the regulated process variables as close as possible to the desired set point.

Industrial

Certificate In Control Valves

This course demonstrates the design and operating principles of control valves, actuators, positioners and related accessories. It describes the sizing and selection methods for a broad variety of control valves assemblies.

Course Content • • • • • •

Process control and process control loops Control valves performance Control valves actuators Control valves accessories Control valves selection Control valves and actuators sizing

Who Should Attend

This course will benefit the practicing Engineers and Senior Technicians who are seeking advanced training in control valve selection and sizing, and application problem solving.

Benefits Of Attending 1.

2.

3.

Select the proper valve characteristic for a given process Practice the selection process of the suitable styles of control valves for an application Practice sizing control valves and actuators, and learn how to apply positioners and instruments

49 Essential

Intermediate

Advanced

Industrial

Certificate In Machinery Failure Analysis And Prevention (In association with The George Washington University) Course Overview

Proper specification, selection and sizing are the first steps towards prevention of failures of equipment and systems. Improper operation beyond design operating ranges causes overstressing, overheating and enhanced deterioration of machine components; this accelerates a machine’s failure. Improper maintenance increases the frequency of failure and repairs, thus increasing running costs. Understanding failure modes, corrosion, misalignment, imbalance, overheating, lubrication deterioration all help determine the root causes of failure.

Using right techniques like vibration analysis, thermography, and tribology, and different nondestructive testing methods will provide the right data necessary for appropriate troubleshooting exercises. Root Cause Analysis Methodology is the best systematic technique that helps find the root cause of failures. It determines precise causes of failure and provides the appropriate solutions for the problem that once implemented correctly will prevent the future occurrence of the same type of failures.

Course Content • • • • •

Causes of machinery failures Failure modes and analysis Root cause analysis methodology Measurement and testing methods Failure prevention

Who Should Attend

Maintenance, Operation and Reliability Engineers, Technicians and Managers responsible for Selection, Installation, Machinery Failure Analysis, Troubleshooting, Operation and Maintenance of different machines like pumps, compressors, fans, blowers, steam turbines, and gas turbines will benefit from this course.

Benefits Of Attending 1.

2.

3.

Learn about the common causes of machinery failures and understand failure elements (modes, causes and mechanisms) Practice the RCA methodology on practical examples Learn and practice methods of failure prevention techniques

50 Essential

Intermediate

Advanced

Industrial Course Catalogue 2015

General Registration Information Five Ways To Register

For Further Information And Group Discounts Contact

+971 4 335 2437

+971 4 335 2483

+971 4 335 2438

info-mea@informa.com

register-mea@informa.com Informa Middle East P.O Box 9428, Dubai, UAE

+971 4 407 2553 +971 4 335 2607 keyaccounts@informa.com www.informa-mea.com/keyaccounts

51 Essential

Intermediate

Advanced

Essential

Intermediate Advanced www.informa-mea.com