Auto In-plant
Products and Capabilities Intelligent Handling in the Press Room
www.imi-precision.com/autoinplant
02  Products and Capabilities
Contents 03
Engineering GREAT solutions through people, products, innovation and service
04
Integrated Tooling Services
06
Option 1: Automation Study (FIP)
07
Option 2: Curve Creation
08
Option 3: Tooling Design with Tooling Integration Review (FIR)
10
Option 4: 2D Documentation
11
Option 5: Hard Tool Check
12
Option 6: Tooling Assembly
12
Option 7: Tooling Installation (Launch Support)
13
Option 8: Simulation
13
Value of Integrated Tooling Services
14
Die Design and Special Projects
16
Carbon Fiber Services
17
Structures - Design and Manufacture
18
Finite Element Analysis (FEA)
19
Carbon Fiber Repair
20
Product Overview
24
Transfer Tooling Applications
26
Our global reach
30
Check it out now!
Products and Capabilities  03
Made in the USA!
Engineering GREAT solutions through people, products, innovation and service IMI Precision Engineering is a world leader in fluid and motion control. Building close, collaborative relationships with our customers, we gain a deep understanding of their engineering needs and then mobilize our resources and expertise to deliver distinctive products and solutions.
ISI designs the "Iron Hand", the firsthand clamp to pick up panels and stamped parts 1947
1970
> Reliability We deliver and support our high quality products through our global service network.
Syron opens for business, manufacturing Double Blank Analyzer Systems and Control Panels
1978
ISI launches the BLU (belt Erie starts lift unit), the die design first automatic 2-axis press loader and unloader
1985
> High Performance Products Our world-class portfolio of fluid and motion control products includes IMI Norgren, IMI Buschjost, IMI FAS, IMI Herion and IMI Maxseal. We can supply these singly, or combined in powerful customized solutions to improve performance and productivity.
Wherever precision, speed and engineering reliability are essential, our global footprint, problem-solving capability and portfolio of high performance products enables us to deliver GREAT solutions which help customers tackle the world’s most demanding engineering challenges.
1992
ISI launches the "Path Finder" capable of fully parabolic transfers, with "Magic" software for press optimization
Launch of Carbon Fiber structures and repair service
> Partnership and Problem Solving We get closer to our customers to understand their exact challenges.
ISI, Erie, Syron form Norgren Automation Solutions, LLC (NAS)
Celebrating the 20th anniversary of our press room grippers
ISI joins IMI
1993
2001
Erie begins designing integrated tooling (IT) systems
2002
Syron launches Versa tooling
2005
Syron & Erie joins IMI
2011
2015
2018
NAS integrates into IMI Precision Engineering's Auto In-plant vertical
2019
Ethernet DBA and Transforming tooling launch year
04 Products and Capabilities
Integrated Tooling Services We are the intelligent handlers that move parts through space to make your metal stamping operations world-class. From die and automation design, to the latest tooling technology, we have been inventing and manufacturing systems for almost 70 years to maximize SPM (strokes per minute), reduce start-up time and increase over-all equipment efficiency in the press room.
x i f o t Cost
We offer the following services:
Die activity
Service options
First design review
Process review
Option 3:
Option 1:
Automation Study (“FIP”)
Die design review
Option 2: Curve Creation*
Tooling Design with Tooling Integration Review (“FIR”)
*Service option available at anytime throughout the process
Final design review
Die design starts
Products and Capabilities  05
s m e l b pro
Die tryout
First run home line
Option 5: Option 4:
2D Documentation
Option 7:
Hard Tool Check
Option 6: Tooling Assembly
Tooling Installation (Launch Support)
Option 8:
Simulation*
06  Products and Capabilities
Option 1 Automation Study (FIP) Automation studies or the Finger Integration Package (FIP) shows the gripper, cup or end effector location together with the transfer curves. > Ensures die design is optimal for automation > Increases strokes per minute (SPM) > Eliminates or reduce extra machining cost due to automation issues
We get closer to our customers to understand their exact challenges
> Ensures optimal handling of panel > Smooth home line press launches > No tooling design is included in this package Deliverable: STP or native CATIA file
Increase SPM
Smooth launches!
Avoid rework
Products and Capabilities  07
Example of Curve Documentation
Option 2 Curve Creation This process takes die components and press capabilities into consideration to design curves that will optimize throughput. Deliverable: PDF file
08  Products and Capabilities
Option 3 Tooling Design with Tooling Integration Review (FIR) Tooling Design > Shows completed tooling designed with full dies and panel strip layout > Smart Press Models allow our Applications Engineering Team to check tooling accuracy in all positions of the transfer motion Deliverable: Tooling Documentation (PDF) and STP or native CATIA file
Providing accurate tooling location for a successful home line launch!
Products and Capabilities  09
Eliminates interference issues between the automation tooling and the die Tooling or Finger Integration Review (FIR) > Identifies interference issues between the automation tooling and the die in advanced > Evaluates the complete design and explains all the concerns and issues found during the design stage > Helps eliminate interference issues during home line tryout, as well as rework machining costs (if reports are completed before die manufacture) > (1) FIR report is included with every Tooling Design but additional reviews may be purchased Deliverable: PDF reports
Reports provided to correct die concerns
10  Products and Capabilities
Option 4 2D Documentation 2D Documentation > Provides supporting documents for the build, re-order of spare parts and set-up of the panel and press Deliverable: PDF Reports
Spare parts list for easy ordering
Instructions for build and set-up
Products and Capabilities  11
Option 5 Hard Tool Check Hard Tool Check > Provides verification that the Finger Integration Review (FIR) report changes have been made by the die design source > Provides verification that the dies match the die design and panel transferability Deliverable: PDF Report with Tooling image
Final check with die source
12  Products and Capabilities
Plug and play!
Option 6 Tooling Assembly This process verifies that the Tooling is built exactly to the design parameters. > Ensures the customer receives plug and play tooling for quick and easy installation Deliverable: Fully assembled Tooling ready for installation at the plant
Option 7 Tooling Installation (Launch Support) Our Field Support experts can come to the plant and aid with the initial tooling set-up. > Reduce Home Line Tryout time
Products and Capabilities  13
Option 8 Simulation Simulation can be done to improve the transfer and therefore, performance of the press (SPM), and/ or to optimize the transfer curve for a new job. > Our Press Programming Specialist will optimize your transfer curves for each job and die set using transfer press simulation software > Analyzes current transfer, identifies clash or clearance issues, and adjustments to increase SPM > Completely eliminate trial and error prior to first run > Start up faster, avoid die rework and increase SPM Deliverable: Simulation file
Value of Integrated Tooling Services Automation Study (FIP) > Opportunity to control die size and optimize panel transfer Tooling Assembly > Verify the tooling is built according to the CAD model or 2D documentation > Significantly reduce in-press set-up time
Tooling Design with Finger Integration Review (FIR) > Opportunity to prevent hard tool machining changes, as die designs can still be changed at this point > Optimizes panel throughput and panel stability during transfer Launch Support > O n-site experts assist customer during home line tryout to ensure panel throughput and SPM optimization
Hard Tool Check > Verify hard tool conditions and ensure all tooling issues have been addressed ... plus our tooling library, curve library and press models! Simulation > Eliminate trial and error prior to first run > Start up faster, avoid die rework and increase SPM
14  Products and Capabilities
Die Design and Special Projects Die Engineering
Custom Projects
Die engineering innovates die design solutions tailored for your transfer press
Custom equipment can be designed to bridge gaps between operations to amend press processes for new parts or to reuse old tooling equipment in new applications or plants.
> 3D die processing creates ideal die layouts minimizing the number of dies needed and reducing machining waste > 3D die design modeling replicates die functions by filling gaps between dies, or orienting and rotating parts in a series of dies
> Linear slides to work around a pitch problem > Tipper, Rotary or Spreader Units (or a combination) to get around die process issues
> Tooling carts for organized storage of tooling by job > Turnover stations to resolve part orientation issues > Black Slice Nesting System for supporting panels in press idle stations when a die is lacking, or a part needs to be staged for the next automation. The Black Slice Nesting System conforms to the geometry of the part for effective support and protection.
> Feasibility press studies perfect the die process by automating sheet metal motion plans through a press or within multiple presses and idle stations
Linear Slides
Turnover station
Products and Capabilities  15
Die Design
Tooling Cart
Spreader Bar Black Slice Nesting System
16  Products and Capabilities
Carbon Fiber Services We have over 17 years of experience in carbon fiber design, manufacture and repair! > Increase stability – stop the shaking!
Carbon Fiber Versatile Master Boom
> Reduce weight and increase speed > Repair and reduce cost > Configure to any shape or size
Increase SPM
> Improve precision of part placement
Lightweight
> Designed, made and repaired in the USA!
Repair and save cost! Precise placement Improved stability Configure to any shape or size
Products and Capabilities  17
Structures - Design and Manufacture Conventional aluminum and steel booms are heavy and imprecise (shakes). Carbon fiber booms are lightweight, durable and sturdier for higher speed and/ or precision for pick and place or transfer presses. > Using a unique carbon fiber layup structure, the weight of the system is reduced by 50% over traditional steel crossbars without compromising the strength and deflection > High strength and stiffness can be attained using high modulus carbon fiber material > Carbon fiber can be molded into complex shapes or long structures (up to 20 feet) to meet custom loading characteristics of application
Carbon fiber structure reduces system weight
> Lighter structures increase automation strokes per minute (SPM), resulting in higher productivity
Mounting at tachments r molded in to the boom fo higher strength
Global Boom for front of line de-stacking
Configure to any shape or size
18  Products and Capabilities
Finite Element Analysis (FEA) FEA is performed with composite material layer analysis tool to analyze the deflection, vibration and stress of the carbon fiber structure. Layer analysis is capable of: > Showing layer patterns (parallel, cross) > Analyzing the deflection and stress within individual layers Deflection test > Performed after the carbon fiber layup and baking process > Compares theoretical and physical deflection test data Accelerometer test > Performed while the crossbar is in working condition to collect vibration and deflection data
Deflection test
Products and Capabilities  19
Carbon Fiber Repair Unlike steel bars, carbon fiber bars can be repaired, saving money in the long run. > Repair doubles the strength of the carbon fiber structure where the break happened > Save money by repairing booms or crossbars instead of replacing them after a break
Break after a crash
Before
After
Repaired and restored like new
20 Products and Capabilities
Product Overview We design and manufacture intelligent products for Tandem, Crossbar, Tri-axis and Hot Forming Press applications. We move material by integrating quick tool changers, carbon fiber structures, sensors, grippers, end of arm tooling (EOAT) and vacuum cup products for moving material in the stamping press. All products are designed and made in the USA! Tri-axis Transfer Tooling PGS Grippers
PGS Hot Metal Grippers
Shovels
> Size for size, deliver the best grip force in their class
> Operate in temperatures up to 1652ºF (900ºC)
> Assembly accommodates size and shape variations of parts or dies
> Fastest actuation time of 0.05s close/0.09s open
> Rear-mounted pneumatics
> Four different locations for mounting part-present sensors
> Specially tempered gripper pads
> Hardened steel chassis makes them extremely durable
> Longer service life and maximum performance
> Double blank and partpresent sensors available
PGS Hot Metal Gripper
PGS10 Gripper
shovel
PGS42 Gripper
PGS11 Gripper PGS20 Gripper
Products and Capabilities  21
Modular/ End of Arm Tooling (EOAT)
Simplified Tooling
Featherweight Tooling
Versa
> High strength steel tubing, branches with right angle clamps and swivel ball clamps
> Lightweight and strong
> High strength tubular steel links > Ball-to-ball clamps allow infinite rotational adjustment > Rated to 250 ft.-lbs. static/ 100 ft-lbs. dynamic load
> Allows simple right angle motions in the x, y or z axis > Rated for 150 ft.-lbs. static/ 50 ft.-lbs. dynamic loads
> Allows faster robot speed or higher robot capacity > Up to 70% lighter than traditional end of arm tooling (EOAT)
Carbon Fiber Rail
PGS Gripper Easy Load Tool Changer Simplified Tooling
Versa Tooling
22  Products and Capabilities
Crossbar and Trandem Tooling Vacuum Line
Sensors
Quick Tool Changers
Round and Oval Vacuum Cups
Double Blank Analyzer (DBA)
LRR/LRA
> Maximum suction
> Detects multiple blanks during load sequence
> Quick change of transfer fingers
Convoluted Cups > Low profile for confined areas Twist-Lok Venturi Connections > Quick cup release during changeover
> Protects dies and stamping machinery > Pass-through and contactstyle sensors available
> Reduce downtime
> Multichannel controller with DeviceNet capability
SMX Spring Mounts
Nut Sensors and Stud Sensors
> Lightweight
> Detect missing or unthreaded nuts or studs
> Variety of mounting options > Multiple stroke lengths
> Prevent defective parts from processing > Avoid downtime > All stainless steel construction
> Steel locating pins for rotational stability > One-touch spring-loaded latch for easy handling > Mounted at the top of the rail Easy Load > Simply align the hook and snap tooling in place > Easiest manual tool changer for fast tooling set-up or changeover > Compact size, low profile > Mounted to the face of the rail > One-touch installation- no manual connection required TRR/ TRA > Custom designed one touch tooling systems used primarily by Asian OEMs for changeovers
Featherweight Tooling
Connect Cup to Spring Mount
Vacuum Cup
Twist-Lok Ball Mount Venturi
Products and Capabilities  23
Double Blank Analyzer Double Blank Analyzer Accessories
LRR Rail Receiver
LRA Rail Receiver
TRR Rail Receiver
Stud Sensor TRA Rail Receiver Nut Sensor
Easy Load
24 Products and Capabilities
Transfer Tooling Applications Tri-axis Transfer Press
Crossbar Transfer Press
Three axes of movement – clamp, lift and pitch – transfer a blank through a series of dies, creating a finished part.
Carbon fiber or steel bar with modular or end of arm tooling, transfers blanks or stamped parts across a series of dies.
> Modular tooling with grippers can be built and adjusted in unique orientations without special fixtures
> Suction cups and venturis are frequently used to transfer parts
> Component joints are numbered for ease of design
> Featherweight tooling promotes higher strokes per minute due to lightweight and high durability
> Hot Metal Grippers are made to withstand up to 900C for hot form press > Dial-a-Lok and Versa tooling combine infinite adjustability with high strength
Tri-axis Transfer Press
Products and Capabilities  25
Tandem Transfer Press (Front or End of Line Tooling) > Destacking system can be designed using gantry overheads or robotics in the Front of Line (FOL) that feeds single sheets into a press > Double Blank Analyzers can be used in FOL to eliminate press damage by separating oily or sticky sheets
> Robotic Carbon Fiber Global Booms with automatic tool changers, round tooling, spring mounts and clamps can be mounted at either front or end of line to transfer panels > End of Line (EOL) Tooling is a fully automated robotic system that transports panels from dies to conveyor or panel storage racks > Design ensures maximum throughput during loading and unloading
Destacking with Double Blank Detection System
> Ensures panels do not crash, preventing damage of expensive dies > Minimizes cost of capital required to purchase FOL by overlaying blanks into fewest possible panel size families > Integrated design optimizes and stabilizes panel lift and transfer
26  Products and Capabilities
Our global reach With established manufacturing facilities globally, we have the capability to cope with the most demanding of international projects. With a sales and service network in 50 countries, we have the reach and capability to ensure continuity of supply and local support where it is needed.
Canada
Rochester Hills, MI, USA Troy, MI, USA Addison, IL, USA
Mississauga, Ontario, CA Brunswick, OH, USA
USA
Saline, MI, USA Miamisburg, OH, USA
Greenville, SC, USA Franklin, TN, USA
Mexico
Birmingham, AL, USA Mexico City, MX
QuerĂŠtaro, MX
South America Sao Paulo, BR
Sales & Service IMI Precision Engineering sales, manufacturing and technical centers Value Added Resellers/ Distributors IMI Precision Auto In-plant locations
Products and Capabilities 27
Engineering GREAT Solutions
UK
Worcester, UK Tokyo, JP
Álava, SP Barcelona, SP
Spain
Uttar Pradesh, IN
Shanghai, CN
China India Thailand Samutprakarn, TH
Japan
28 Products and Capabilities
GLOBAL LOCATIONS AND PARTNERS
IMI Precision Engineering – Auto In-plant Locations www.imi-precision.com/autoinplant USA Norgren Automation Solutions, LLC (NAS) 2871 Bond Street Rochester Hills, MI 48309 USA Tel: 1-800-272-4511 Fax: 1-734-429-2981 Email: NASInsideSales@imi-precision. com Web: www.imi-precision.com/autoinplant USA Norgren Automation Solutions, LLC (NAS) 1325 Woodland Drive Saline, MI 48176 USA Tel: 1-800-272-4511 Fax: 1-734-429-2981 Email: NASInsideSales@imi-precision. com Web: www.imi-precision.com/autoinplant Mexico Norgren S.A. de C.V. Av. La Montaña No.120 Parque Industrial Querétaro Sta. Rosa Jáuregui, Querétaro Mexico 76220 Tel: +52 442 229 50 00 Email: nas.mexico@imi-precision.com Brazil IMI Norgren Brazil Av. Eng. Alberto de Zagottis 696 04675-085 - São Paulo - Brazil Tel: +55 11 5698 4000 Fax: +55 11 5698 4001 Email: vendas@imi-precision.com
China Norgren Co., Ltd 埃迈诺冠商贸（上海）有限公司. Tel: +86 21 24161800 sales@imi-precision.com.cn India IMI Norgren Herion Pvt. Ltd. B-30A, Sector 85, Noida- 201305 Uttar Pradesh India Tel: +91 120 6837800 Fax: +91 (0) 120 4089599 Email: india@imi-precision.com Spain IMI Norgren S.A. Colom, 391, 2º - Edificio Tecno 08223 Terrassa Tel: +34 937489800 Email: spain@imi-precision.com Thailand Norgren Co., Ltd 120/34 M. 12 Rachadhewa, Bangplee Samutprakarn 10540 Thailand Tel: +66 (0) 2 2750 3598 Fax: +60 (0) 2 750 3855 Email: THSales@imi-precision.com
Products and Capabilities 29
Value Added Resellers (VARs) and Distributors
USA Kamco, Inc. 326 Park St. Troy, MI 48083 Tel: 248-585-7400 Fax: 248-585-7751 Email: sales@kamcocontrols.com Web: www.kamcosales.com Mosier Fluid Power 2475 Technical Drive Miamisburg, OH 45342 Tel: 905-567-4157 Fax: 905-567-4158 Email: sales@mosierohio.com Motion Industries 1605 Alton Road Birmingham, AL 35210 Tel: 800-526-9328 Web: www.motionindustries.com Nicholas Press Sales, Inc. 3077 Nationwide Parkway Brunswick, OH 44212 Tel: 440-652-6604 Fax: 440-389-8666 Email: sales@nicholaspress.com Web: www.nicholaspress.com Production Resources 118 Seaboard Lane #106 Franklin, TN 37067
Canada Dyak Systems Inc. 6810 Kitimat Road, Unit 8&9 Mississauga, Ontario L5N 5M2 Canada Tel: 905-567-4157 Fax: 905-567-4158 Email: salesdesk@dyaksystems.com Mexico ART Robotics Pioneros del Cooperativismo N° 136 México Nuevo Atizapán de Zaragoza Estado de México C.P 52966 Tel.: ( 52) (55) 5077 5603 (52) (55) 5077 5604 (52) (55) 5077 5605 Fax: (52) (55) 5825 9739 E-mail: mexico@artrobotics.com Web: www.artrobotics.com United Kingdom Coremo Automation Ltd Unit 9A – Three Springs Trading Estate Vincent Road Worcester WR5 1BW U.K. Tel: +44 (0) 1905 360707 Fax: +44 (0) 1905 360708 Email address: sales@coremo.co.uk
Tel: 800-863-3164 Sunsource 2301 Windsor Ct Addison, IL 60101 Tel: 888-786-7723 Wyco 1310 Garlington Road, Suite L Greenville, SC 29615 Tel: 1-864-458-8000 Fax: 1-864-458-8256 Email: info@wyconet.com
Japan Taihei Boeki Co., Ltd. Nikken-Sumisei bldg, 4-15-32 Sakai, Naka-ku, Nagoya, 460-0008 Japan Tel: +81-(0)52-261-5517 Fax: +81-(0)52-261-2017 Email: nagoya@taiheiboeki.co.jp Spain Sankyo Desarrollos Tecnicos S.L. Calle Manisitu, 5 Bj Pabellón A, 01240, Álava, Spain Tel: +34 945 420 840 Fax: +34 945 420 841 Email: info@sankyo-sdt.com Web: www.sankyo-sdt.com
30  Products and Capabilities
Check it out now! Visit www.imi-precision.com/autoinplant or contact NAS-Marketing@imi-precision.com for more information.
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Products and Capabilities  31
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IMI Precision Engineering operates four global centres of technical excellence and a sales and service network in 50 countries, as well as manufacturing capability in the USA, Germany, China, UK, Switzerland, Czech Republic, Mexico and Brazil. For information on all IMI Precision Engineering companies visit www.imi-precision.com Supported by distributors worldwide.
Norgren, Buschjost, FAS, Herion and Maxseal are registered trademarks of IMI Precision Engineering companies. Due to our policy of continuous development, IMI Precision Engineering reserve the right to change specifications without prior notice. z9012CT en/02/19 Selected Images used under license from Shutterstock.com
Norgren Automation Solutions, LLC (NAS) 2871 Bond Street Rochester Hills, MI 48309 USA Tel: 1-800-272-4511 Fax: 1-734-429-2981 NASInsideSales@imi-precision.com Norgren Automation Solutions, LLC (NAS) 1325 Woodland Drive Saline, MI 48176 USA Tel: 1-800-272-4511 Fax: 1-734-429-2981 NASInsideSales@imi-precision.com
Norgren S.A. de C.V. Av. La Montaña No.120 Parque Industrial Querétaro Sta. Rosa Jáuregui, Querétaro Mexico 76220 Tel: +52 442 229 50 00 nas.mexico@imi-precision.com IMI Norgren Brazil Av. Eng. Alberto de Zagottis 696 04675-085 - São Paulo - Brazil Tel: +55 11 5698 4000 Fax: +55 11 5698 4001 vendas@imi-precision.com
For further information on Press Room Handling solutions, scan this QR code or visit www.imi-precision.com/autoinplant