IMT Favretto Series M eng

MODULO M

Grinding

machine since

1934

SURFACE GRINDING MACHINE WITH RECIPROCATING MOVEMENT TABLE SERIES M 500 - 750 - 1000

European Grinding Technology GB

MODULO M SURFACE GRINDING MACHINE WITH RECIPROCATING MOVEMENT TABLE SERIES M 500 - 750 - 1000

European Grinding Technology

FAVRETTO SURFACE GRINDING MACHINE - SERIES M 500 - 750 - 1000 NEW FAVRETTO SERIES M MORE POWER, MORE PERFORMANCES, MORE RESPECT FOR THE ENVIRONMENT

The Modulo M, a productive and flexible surface grinding machine The Modulo series M of IMT Favretto enter in a new generation of surface grinding machine. The Modulo M, equipped with reciprocating table movement and a horizontal head on a single column, is the optimal solution for all grinders who intend to maximize flexibility, friendly use, high execution speed and optimal finishing. Thanks to the numerous versions and sizes, the new surface grinding machine Modulo M reply with the maximum efficiency at the production needs of the global market, grinds plane and profiles of medium and large pieces, also particularly complex. The Modulo series M includes three basic models with different working widths: 600, 850, 1000 mm, which can be associate to various lengths – from 950 to 4200 mm -, heights – from 550 to 1000 mm – and weights – from 680 to 6000 kg -, that generated a wide range of sizes and ensure countless working capacity.

From Modulo M success the evolution of the species The Modulo M family is based on success of the series of grinding machines with single column, horizontal head and reciprocating movement table of the historic Turin brand Favretto, from which it inherits configurability and flexibility while maintaining the philosophy and adding sophisticated innovations such as the system to monitor maintenance activities (indicating those to be executed), or the ENERGY SAVING system to lower electrical energy consumption: all by just simply pressing a button. The new Modulo series M of IMT Favretto is suitable for industrial sectors such as Moulds, General Mechanics, Machine Tools, Automotive, etc. Thanks to the wide range of accessories, it allows you to identify the best manufacturing methods, ensuring the satisfaction of the most demanding customers.

Multibrand synergies The new Modulo M series of IMT Favretto, redesigned with the most modern technologies in the aesthetic and components, and developed by exploiting experiences and synergies of the designers of IMT Group, combines incredibly short cycle times with a fast re-tooling process, which is the fruit of upgrades introduced in the new and intuitive software. The new Modulo M uses shared technological platforms born out of the team work of the IMT Grinding Group brands, and is focused on manufacturing excellence without compromise, ensuring an ideal price to quality ratio, high technological standards and short delivery times.

Guaranteed success Improved surfaces, improved dimensional tolerances, improved repeatability. With the new bed in a stabilized iron casting with prismatic plane guides, the column with vertical guides for the sliding of the crossbeam on antifriction material and the linear translation of the table obtained by single or double hydraulic cylinders, the new Modulo M of IMT Favretto series integrates in a single machine more power and more performance.

Minimized set-ups The new interactive operator interface “Tool Operator Package”, installed on the digital Fanuc control system simplifies the part program creation process, simplifying and necessary adjustments. Moreover, all the accessories of the series are directly managed by the interface.

New philosophy To limit consumptions means to achieve eco-sustainability or safeguard the environment. With the ENERGY SAVING system, to lower electrical energy consumptions, all you have to do is just “ press a button”. But replacing a filter at the right moment is also important, and with the Maintenance Operator Package, it’s easier. This is the philosophy of the new Modulo series M of IMT Favretto.

THE UNITS BED The bed of the new Modulo series M of IMT Favretto is a single structure made of stabilized iron casting, with prismatic plane guides of double length compared to the guides of the table, equipped with peripheral grooves to collect the coolant. Developed using the most modern 3D solid parametric modelling technology and checked with FEM analysis, this structure perfectly absorbs the thermal oscillations and vibrations produced during the processing, and ensuring an excellent dimensional quality of the workpieces.

WORKTABLE The worktable of the new Modulo series M of IMT Favretto is equipped with “T� slot extended over the grinding plan to allow you to increase longitudinally the fixing of workpieces or the equipments. The lubrications of the guides occurs through a system of multiwall and its distribution points of oil. The movement of the table is obtained by single or double hydraulic cylinders, fully isolated with insulating material, or thanks a ball screws.

VERTICAL COLUMN The column of the new Modulo series M of IMT Favretto is equipped with vertical guides for the sliding of the crossbeam on antifriction material. The registration is achieved by tapered gibs. The axis, equipped with precision recirculating ball screws, is interlock by AC Brushless motor and controlled by encoder.

CROSSBEAM WHEELHEAD The crossbeam of the new Modulo series M of IMT Favretto is mounted on vertical slide with horizontal guides for the cross sliding of the motor-head.

Equipped with precision recirculating ball screws, is interlock by electric motor AC Brushless and controlled by encoder. The wheelhead is equipped with incorporated motor in the central part of spindle, supported at both ends by a series of high precision ball bearings selected and preloaded.

FAVRETTO SURFACE GRINDING MACHINE - SERIES M 500 - 750 - 1000

APPLICATIONS MOULDS The new Modulo series M of Favretto brand, is perfect for grinding a wide range of moulds, blades in a very hard material (stainless, steel, tungsten carbide, granite), dies for press machines, electromagnetics plates, plates for the production of tiles. These moulds are used in automotive sector, military, food industry, etc.

GENERAL PRECISION MECHANIC The new Modulo series M of Favretto brand, grinds in optimal way various typologies of flat shape pieces, including drawing dies for shearing, deep-drawing or bending moulds, used for the production of sheet metal, home accessories, semi-finished products (billets, blooms, slabs); electrical connectors for railway or photovoltaic sector, etc.

AUTOMOTIVE The new Modulo series M of Favretto brand, is the suitable solution for grinding plane and profiles used in the automotive industry, including moulds and sheet metal in high stiffness to be used in the car body (hood, bumpers, doors, ecc.), parts production, gearbox and engine, chassis, underbody, racks, crosstie, frame, etc.

MACHINE TOOLS The new Modulo series M of Favretto brand, manufacturing by IMT Grinding Group to respond effectively to the needs of the machine tools sector, grinds plane guides and/or prismatic, bed, compensation table, spindles, tool holders, tools for bending machines, broaches, etc.

L

W

H

MODULO M

FAVRETTO SURFACE GRINDING MACHINE - SERIES M 500 - 750 - 1000

TECHNICAL SPECIFICATIONS VERSIONS WORKING CAPACITY Length

M-500 950

1500

M-750 1400

1800

M-1000 2200

2200

3200

Unit 4200

mm

Width

600

850

1000

mm

Height

550

750

1000

mm

Wheel size*

406 x 152,4 x 100

457 x 203,2 x 100

Wheel speed

1400

1400

960

rpm

9

15

22

kW

1 ÷ 40

1 ÷ 40

1 ÷ 40

m/min

WHEELHEAD

Power

508 x 203,2 x 100 (610 x 304,8 x 150)1

mm

LONGITUDINAL AXIS TABLE Feed rate Load capacity without magnetic chuck

850

1500

2100

2700

3300

3000

4500

6000

kg

Load capacity with magnetic chuck

680

1205

1700

2160

2630

2150

3150

4150

kg

Working surface Working travel Max. travel

950 x 400 1500 x 400 1400 x 600 1800 x 600 2200 x 600 2350 x 900 3350 x 900 4350 x 900

mm

970

1520

1420

1820

2220

2220

3220

4220

mm

1090

1640

1610

2010

2410

2500

3500

4500

mm

CROSS AXIS HEAD Rapid speed

5

5

5

m/min

1 ÷ 50

1 ÷ 50

1 ÷ 50

mm

Grinding feed infinitely variable

0 ÷ 2000

0 ÷ 2000

0 ÷ 2000

mm/min

Min. programmable increment

0,001

0,001

0,001

mm

Working travel

500

750

950

mm

Max. travel

530

780

1050

mm

3

3

3

m/min

0,001

0,001

0,001

mm

Working travel

610

770

1030

mm

Max. travel

645

805

1130

mm

Grinding feed step-by-step

VERTICAL AXIS HEAD Rapid speed Min. programmable increment

MACHINE DIMENSIONS L - Length

3800

4900

5700

6500

7300

8850

10850

13150

mm

W - Widht

2550

3085

4010

mm

H - Height

2690

2855

3750

mm

WEIGHT AND POWER Machine weight Power requirement *Diameter x Bore x Width.

1 Optional.

6500

7100 25

11800

13000 40

14200

22500

26000 50

29600

kg kW

• Our Business: accuracy.

• The market: all the companies that use the grinding process, for small to big grinders.

• The market sections: moulds, general mechanical precision, automotive, aerospace, military, machine tools, sheet metal, iron and steel industry, food, pharmaceutical.

• The activities: design, manufacture and service of surface grinding machine with reciprocating and rotating movement table, with single and double column, horizontal and vertical spindle for work-piece from 700 to 16000 mm.

• The guidelines: advanced technologies, ongoing investment in research, maximum customer satisfaction.

• The most important asset: customer satisfaction, with high performances, one step ahead of market needs.

• Our history: 80 years of business activity in the grinding machine sector with thousands of machine tools installed around the world.

• Our location: the factory of Riva presso Chieri near Turin, with his 10.000 sq. m covered for production, design and service.

• The production process: a complete computer network (CAD/CAE – PDM – CAM) connect the three production plants, managing every single step inside, from design to final inspection.

• The processes: highly automated production systems ensures efficiency and precision.

• Quality and control: strict final inspection in air-conditioned rooms, properly equipped, guarantee the highest quality verifiable in the products.

• Our workforce: approximately 500 highly qualified and skilled employees, who represent the most corporate valuable asset and guarantee the excellent of products and services of IMT Grinding Group with expertise and passion.

• Sales and services: the network of IMT GRINDING GROUP of sales and services, based on branches and agencies all over the world, guarantees a global presence, careful and precise.

The grinding machines of Favretto brand, fruit of the designer synergies of IMT Group, achieve excellence performance and thanks to the construction capacity without compromise, the use of the highest technological standards, the short delivery times are a reference in its field of business.

IMT GRINDING GROUP is the new industrial group that gathered under the same banner into one Morara, De.Ci.Ma., Tacchella, Meccanodora and Favretto, in controlled by PARITEL Corporation. PARITEL HOLDING is an industrial investment company founded in Bologna in 1989. paritelspa.it

www.favretto.it

www.imtgrindinggroup.com

IMT S.p.A. stabilimento FAVRETTO - Via Giovanni Agnelli, 10 - 10020 Riva presso Chieri (TO) Italia

 +39 011 811 8888  +39 011 811 1103

Catalogo soggetto a modifiche senza preavviso. I dati riportati non costituiscono obbligo contrattuale. - Catalogue Subject to change without prior notice. Information contained is not binding

FAVRETTO at a glance