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INDUSTRIAL MANSLAUGHTER IN THE DOCK The concept of industrial manslaughter in Australia is set to face its first test with the first prosecution launched under Queensland’s two-year-old industrial manslaughter laws. That the prosecution comes at the same time that Victoria is in the process of passing its own legislation only serves to highlight the process. The Queensland case has been brought against Brisbane Auto Recycling Pty Ltd. And separate charges have been made against the two company directors for engaging in ‘reckless conduct’ resulting in a workplace fatality. DIRECT DRIVE FANS PROVIDE MAXIMUM AIRFLOW & CONTROL PAGE 26
That fatality occurred on 17th May 2019 at a wrecking yard in Rocklea, when a reversing forklift struck an employee. The charge of industrial manslaughter includes allegations that Brisbane Auto Recycling caused
the death of their worker by failing to effectively separate pedestrians from mobile plant, and failed to effectively supervise workers, including the operators of mobile plant. The charges against the directors relate
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TEN READERS WILL WIN $100 EACH PAGE 63
PRINT MEDIA CONTINUE TO BLOOM
Readership is continuing to grow for print products in Australia, with IbisWorld valuing the print-media industry at $3 billion in 2018. But if you think that $3 billion in print revenue in 2018 is impressive, in the USA all print products - newspapers, magazines and periodicals - were valued at over $90 billion in 2018. Equally fascinating is the fact that the total number of magazine readers has actually grown in the past five years (according to research by Statistica). In trade media, it is no secret that Industry Update magazine has enjoyed growth in print, online and video media in 2019. With such a vast array of online media offerings that
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• EDITORIAL
PUBLISHER SCOTT FILBY
EDITOR LAURENCE MARCHINI
A TIME FOR COMMUNITY IN THE LUCKY COUNTRY
BOOMERS BEWARE
Is it just me, or is there more than a little irony in the “lucky country” tag that Australia has worn with pride for so long? Certainly, with the effects of the continuing drought devastating our rural populations and a fresh wave of bushfires tearing indiscriminately through country towns and even threatening our cities, “lucky” really doesn’t seem to be the correct adjective. Or maybe it is. We are certainly lucky to have the national sense of mateship and community that sees thousands of Australians volunteer for Rural Fire Services and State Emergency Services around the country. We are certainly lucky that businesses around Australia, from the pubs and the clubs to our own manufacturing industry do more than their fair share of fundraising and good deeds for worthy causes. And we are certainly lucky that we live in a multicultural society where bigotry on the basis of race, creed, colour or sexuality is no longer accepted.
Community is a powerful word. And I have been delighted to see some of the good works that Industry Update readers and advertisers have been performing in the Community section of the magazine. There will be many more good news stories in that section in 2020. However, to close the year in print, we have given over the Community section to our Christmas Giving Guide, which will hopefully give you some food for thought about the important work that our charities perform at Christmas. Please read it, and please give generously. So it only remains for me on behalf of everyone at Industry Update to wish all our readers a Merry Christmas and a prosperous 2020. For to us a child is born, to us a son is given, and the government will be on his shoulders. And he will be called Wonderful Counsellor, Mighty God, Everlasting Father, Prince of Peace. (Isaiah 9:6)
Looking at the recently released Safe Work Australia work-related traumatic injuries and fatalities statistics I have become rather alarmed at the prevalence of injuries and fatalities among older workers.
still working beyond that: the 65 and over group registered 3.3 fatalities per 100,000.
While the figures, which have just been released for 2018, do show a continual decline in both fatalities and in serious injury compensation claims over the preceding 15 years, certain groups of workers seem to be suffering more than others. And it’s my age group that’s coming off worst.
Interestingly, the Australian Bureau of Statistics data on the subject paint a contrasting picture, with older workers taking on average half the number of days off sick than the 25-34 age group. And with the nation’s workforce steadily getting older on average, this is no bad thing.
For example, when it comes to the frequency of serious claims, those in the prime of their years, the 30-34 age group, recorded only 4.3 claims per million hours worked. That figure jumps to 7.7 for the 60-64 age group. The statistics for work-related injury fatalities use slightly different age groupings, but the story is similar. Out of the total of 144 work related fatalities in 2018, the older age groups were also overrepresented. So in terms of fatality rate, the 25-34 age group registered just 0.8 fatalities per 100,000 workers, while the 55-64 group were more than double that at 1.7 per 100,000. And woe betide those who were
Why should this be so? At the end of the day, I guess it’s all down to resilience. Or are older workers just plain unlucky?
ABS data also indicate that mature age workers are less likely to experience work-related injuries compared to younger workers. So it seems we may be back to the old “lies, damned lies and statistics” argument that says you can use data to prove anything you want. However, I’m certainly going to keep an increased eye out for any dangers at work as it seems I’m at “that dangerous age”. So do keep an eye out for your older colleagues as well. Who knows what might happen to them? Hopefully, one day they’ll get to retire.
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• NEWS
INDUSTRIAL MANSLAUGHTER IN THE DOCK
Continued from cover
to their failure as directors to ensure that the business had those systems in place. According to Queensland Minister for Industrial Relations, Grace Grace: “Individuals guilty of industrial manslaughter will face up to 20 years imprisonment, with corporate offenders liable for fines of up to $10 million.” The financial penalties proposed in the Victorian legislation are even higher, with a maximum fine of $16 million in addition to the 20-year sentence. The most significant difference between the Victorian legislation and that already in force in Queensland is in the scope of the offence. The proposed laws
will also cover deaths caused by mental injuries, including trauma from bullying or other forms of abuse that was sustained on the job. However, Victorian AttorneyGeneral Jill Hennessy has reassured industry groups that the burden of proof for employers to be charged under the new laws will be high, saying that: "The standard is very high because the penalty is very high." And therein lies the problem for other states (notably NSW) in introducing industrial manslaughter legislation. While existing legislation carries lower sentences, the prospect of punishment for accidents
caused by poor WH&S practices is well established. This led NSW Better Regulation Minister Kevin Anderson to comment: "We've been watching the approach that has been taken in other jurisdictions, and to be frank, it's one thing implementing laws that sound tough, but if you can't bring a successful prosecution then it's little more than a catchy title on a page." While opinion is divided, among the major political parties, it is only the Greens that are committed to “the introduction of strong, nationally consistent industrial manslaughter laws”. Not surprisingly, Trades Unions
around the country continue to campaign for uniform industrial manslaughter legislation, while employers’ bodies in the main continue to resist. Now, all eyes will be on the Queensland courts pending the case against Brisbane Auto Recycling.
PRINT MEDIA CONTINUE TO BLOOM
Continued from cover
are seemingly spot on, and highly targeted to reach potential buyers, it is interesting that Industry Update magazine continues to grow, but why is it so? The reasons really are quite straightforward and simple. A broad-based journal like Industry Update is so dynamic because it can deliver multiple levels of content across all of the complex industries
that come together to be known under the manufacturing industry umbrella. All this information cannot be delivered in one neat package online. When we search online, we only get the very singular term that we search and all the other news, technology and product information we get in magazines we may never see online.
Furthermore, with billions of websites on the Internet, there is just so much competition online that your business and products may never see the light of day if your competitors are very strong online.
businesses! This is where Industry Update arrives and is read!
Finally, the majority of Industry Update decisions makers are not sitting around and engaging on social media! They are at their desks and running their
Scott J Filby *ibisworld.com.au **https://www.statista.com/topics/1052/ print-media/
Marketing today must consist of print, video and online options.
CONTENTS FROM THE EDITOR.......................... 4 INDUSTRY NEWS.............................. 8 INDUSTRY POLITICS......................12 Removing the barriers between industry and research.......................... 13 BUSINESS & FINANCE.....................16 SAFETY ..............................................22
PUBLISHER SCOTT FILBY
scott@industryupdate.com.au ADVERTISING SALES DIRECTOR SCOTT FILBY
scott@industryupdate.com.au
ADVERTISING SALES REP GLYN SMITH
glyn@industryupdate.com.au
EDITOR LAURENCE MARCHINI
Industry Update investigates workplace traffic management.............................22
MATERIALS HANDLING................ 46
FANS & COOLING........................... 26
INDUSTRY PRODUCTS................. 52
MACHINERY.................................... 28 ROBOTICS & AUTOMATION....... 36
INDUSTRY UPDATE VIDEO......... 58
ENVIRONMENT/ WASTE MANAGEMENT................ 43
FUN & GAMES.................................. 62
VIDEO EDITOR & PRODUCER CHARLIE LOUGHLIN
SUBSCRIPTION ASSISTANT MARK ZAKOSHANSKI info@industryupdate.com.au
OFFICE MANAGER NICOLE CHARLES
SUBSCRIPTION ASSISTANT KAITLYN OLIVER circ@industryupdate.com.au
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CREATIVE DIRECTOR MATTHEW LAM
FINANCE & ACCOUNTS MICHELLE ALCOCK
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PRODUCTION MANAGER JULIET NELSON
ACCOUNTS RECEIVABLE LYN SLIGAR
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Relays and contactors are built for demanding duties..........................53
Not invented here – but made for use Down Under........................................41
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• NEWS
ENGINEERING THE FUTURE WITH A NEW GLOBAL IDENTITY Brazil and South East Asia. Kaishan products are sold and supported in more than 60 countries and regions. According to Mark Ferguson, CEO, Australia and South East Asia: “This integration of a successful Australian group member in its own right and the vast global resources of Kaishan Group ensures our customers will always receive the very latest, most advanced compressed air technologies in the world. “The quality of our products and industry services are now second to none and with a vastly expanded range of compressor types and capacities, we can satisfy an enormous range of varied applications throughout the country.”
Southern Cross Compressors (Australia) joined the global Kaishan Group in 2013 and has supplied and serviced a comprehensive range of Kaishan designed and manufactured air compressors and components throughout the last seven years under the Southern Cross brand.
Southern Cross was formed in 1983 as an air compressor service and maintenance company, and now as Kaishan Australia, the company has transformed every aspect of its operations to a customer oriented company while still expanding and enhancing the product range and its unique technical servicing capabilities.
The acceptance and performance of the Kaishan product range in the local market has proved hugely successful, with Southern Cross more than tripling its business over the last five years.
As one of the world’s largest and most innovative compressed air equipment manufacturers, Kaishan Group’s global research and development resources have worked closely with Southern Cross to design, build and supply an advanced range of industrial air compressors and ancillary products specifically suited to the Australian and SE Asian markets.
With such sustained growth and continuing success in the Australian market, it is now timely for Southern Cross to take on its new identity as Kaishan Australia Pty Ltd to align with the company’s global structure and make full use of its vast experience and capabilities in bringing the latest advanced compressed air technologies to Australia.
With head office, main design and modern manufacturing plants based in China, Kaishan divisions and products are established around the world including in the USA, Austria, Poland, Africa, Russia,
Shane O’Brien, Service Manager adds: “Our expanding fleet of mobile technicians are highly trained and experienced in maintaining and servicing not only Southern Cross and Kaishan branded equipment, but virtually any air compressor and system around the nation. The team are highly capable of diagnosing and solving compressed air problems at short notice. “We have also developed flexible service programs that ensure maximum long term performance and efficiency of air compressors and operating systems. “Knowing that the advanced Kaishan products we supply and service are well engineered and absolutely reliable, we are confident in offering extended warranties and a unique, lifetime warranty on the airends in our wide KHE range of rotary screw compressors.” With energy costs constantly on the increase, access to the latest energy saving technologies that satisfy compressed air demands at the lowest possible cost is a major factor in embracing the needs of Australian industry. Remarkable new technologies such as permanent-magnet variable-speed (PMV) models that are
Mark Ferguson, CEO
super-efficient, requiring lower powered motors to produce amazing air outputs with minimum maintenance. Combining advanced PMV technology with Kaishan’s robust 2-stage airends provides major compressed air reliant industries with a viable, affordable power source now and into the future. Mark Ferguson adds: “Now, as Kaishan Australia, all the right pieces are in place for us to continue to build as a major player in the Australian compressed air industry. With Kaishan’s worldwide ‘Engineering the Future’ philosophy also applied to a wide range of heavy engineering capabilities including waste energy conversion to power, mining and excavation equipment, the Australian market will in the near future see Kaishan Australia expand its products and capabilities in the region.” The company is currently expanding its national sales and service network and invites enquiries from suitable distributors around the country. Kaishan Australia 1300 098 901 southerncrossaircompressors.com.au
INVESTMENT OPPORTUNITY IN MATERIALS HANDLING An opportunity has arisen to purchase a well-established Australian company with substantial experience, a strong reputation and ongoing contracts in materials handling, manufacturing and warehousing.
There is a further technical sales office in Melbourne and an established sales operation covering all Australian cities and regions plus the South Pacific islands and PNG.
The technology-led company is profitable, and has a fully equipped design and manufacturing facility in Sydney with a highly skilled and motivated workforce.
The company’s client list reads like a who’s who of Australian industry from manufacturers, national warehousing and logistics operators to food and beverage processors, and selected parts of the mining sector.
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Having built the company to its current size and profitability, the existing directors are looking for fresh challenges in other fields. However, they are fully prepared to work through an agreed handover period to introduce the new management to the company’s technology, its customers and the market.
a foothold in the Australian materials
This company would be a good acquisition for an overseas company wanting to gain
of Industry Update, by email: scott@
handling market or for an existing Australian company looking to expand its range of products. In the first instance, interested parties should contact Scott Filby, Publisher industryupdate.com.au
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• NEWS
SENSOR SPECIALIST HAS EXPANSION ON THE RADAR
It may have taken 32 years, but the opening of the new VEGA Australia headquarters in Caringbah “clearly shows that we’re here to stay”, in the words of Managing Director John Leadbetter. The new facility, with its three separate buildings provides a total of 2800m2 of office and warehouse space together with a purpose designed training and conference centre. And the site has been designed and architected as a crossover between the Black Forest and Australia, combining the company’s German parenthood with its local workforce.
purchased a plot of land in Caringbah and began work with architects to design the ideal base for Vega Australia. That design work took fully two years, with development approval being awarded late in 2017, and the construction tender awarded in July 2018.
That extra office space will give Leadbetter the green light to immediately increase his support staff to cater for the company’s growth. And while the company has doubled its turnover over the past five years, that has been achieved with limited resources due to the lack of space at Kirrawee.
“We had to become rather creative with our use of space,” says Leadbetter. “With only one meetings room, scheduling things like training and other functions was becoming difficult. And the stores and service department were starting to fill up as well.” John Leadbetter could envisage a much better way of doing business. And with the approval of the VEGA management in Germany, in 2015 he
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Those facilities include the latest in networking and communications equipment across the whole site, providing the bandwidth required by a company that conducts its business across multiple timezones, with three in Australia plus the corporate base in Germany. But it’s not just space and technology that the new base will bring to VEGA Australia, the buildings have been designed to the latest buildings standards, with extensive use of skylights and cross-breezes to reduce the lighting and climate control costs. And the sustainable materials that have been used to reflect the “Black Forest meets Australia” theme include timber floors and decking with stainless-steel rails.
The sensor manufacturer’s growth in Australia has been impressive. The local company was set up in 1987 at Brookvale on Sydney’s Northern Beaches. Steady early market expansion saw VEGA Australia move to a new home at Kirrawee in the Sutherland Shire in 2000. With a total of 480m2 of offices, stores and service, the new premises seemed made to measure for Leadbetter. But a little over decade on, the limitations started to become apparent: with a growing workforce shortage of space was becoming an issue.
This has facilities for up to 32 people at a time to receive what John Leadbetter describes as “proper training – not death by PowerPoint”.
Leadbetter explains that there’s a concept within VEGA of “design for tomorrow”, and he made sure that the new base was designed very much with tomorrow’s requirements in mind, rather than just today’s. So, for example, while VEGA Australia’s current headcount of 26 staff includes 12 who are permanently on the road, the new office has space for 36 staff (not to mention 32 parking bays, compared with the six at Kirrawee).
The new warehouse at Caringbah is twice the size of the old one, and it has been designed with security very much in mind – which is significant as it will be holding upwards of $4 million worth of stock. And Leadbetter maintains that having that level of inventory available in Australia could make the difference between winning a contract and losing it to a competitor. One key advance for VEGA Australia comes in the shape of the third building on the new site – a dedicated training centre.
Central to the site is an outdoor area with five mature gum trees around which the admin block, warehouse and training centre have been built, providing a quiet oasis for staff to take a break. (That’s after they have visited the new lunchroom – a facility that was sorely missing from Kirrawee.) “People should enjoy coming to work,” says Leadbetter. “That’s a key feature of the Australian lifestyle, and we think we’ve created a workplace that reflects it.” Vega Australia 02 9542 6662 www.vega.com
NOVEMBER 2019
NEWS •
TRAINING SCHOOL AIMS FOR HYDRAULICS BEST PRACTICE Hydraulink has established a new training school designed to provide its hose centre staff, hydraulics field technicians and customers with top training, skills and standards of safety and environmental practice. The Hydraulink Academy offers a range of hydraulics-focused training programmes, including a number of nationally recognised units. The training, which can be tailored to suit particular requirements, is run by qualified trainers either on-site at a customer facility, or at a dedicated Hydraulink Academy venue in Australia or New Zealand. The initiative applies to customers and staff of Hydraulink’s 400 service points Australia and New Zealand, as well as customers, distributors, OEMs and end users. It adds to the company’s policy of investing in its staff to ensure they have an opportunity to grow with the business, while also delivering innovative solutions and consistent standards of safety and service excellence to the advantage of customers. “The new Hydraulink Academy training courses are a great way to ensure our staff and our customers are up to date with best
practices in safety and environmental and practice processes,” says Jim Thompson, Group HR Manager, Hydraulink Australia and New Zealand. “Hydraulic technicians are often working with high pressures – in many cases 5000 PSI or more – so keeping up to date with the latest safety practices is essential not only for their own safety, but for those who will end up using the machine being worked on,” Thompson adds. The Hydraulink Academy training courses involve a combination of technical, safety, environmental, communication and service skills, which have all been developed in consultation with external third party safety consultants to ensure Hydraulink staff, franchisees, distributors, OEMs and end-users are appropriately trained and competent to work in such a highly specialised field. “The courses involve nationally recognised units of competency, which can be used by the graduate towards a later higher qualification such as a Cert II, III, IV or Diploma within the Manufacturing and Engineering Training Package,” explains
Julian Tullier, Group Technical Trainer – Hydraulink Australia and New Zealand. Core outcomes for graduates of the Hydraulink Academy include the ability to safely and competently identify, select, assemble, install and remove high-pressure hydraulic fluid conductor components and assemblies. Additionally, students are instructed on the safe shutdown of equipment, identification of hazardous energy sources and how to conduct thorough pre-work risk assessments to identify hazards to individuals and the environment and implement appropriate controls for the identified hazards. “The potential adverse outcomes of a fluid conductor product prematurely failing in service are very serious, and can include serious injuries, permanent disability or
death, loss of productivity for the equipment the fluid conductor is fitted to, additional downtime and repair costs to repair the equipment,” says Tullier. “Hydraulink’s training staff have more than 90 years’ combined industry experience, and we have invested in capital equipment for course attendees to practice on, within a controlled environment. An online training portal is provided for easy and intuitive access to relevant information,” he adds. Hydraulink is planning to run courses approximately every four weeks in Australia and New Zealand, and can readily add additional courses as demand rises. Hydraulink 1300 36 37 34 www.hydraulink.com.au
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• INDUSTRY POLITICS
LAUNCHING AUSTRALIAN INDUSTRY TO THE MOON AND BEYOND
By Hon Karen Andrews MP
Few things capture the imagination like space travel. So it’s not surprising to see the excitement sparked by the Prime Minister’s recent announcement of the Government’s $150 million investment in Australia’s space industry. But while we are all captivated by the idea of space exploration, we sometimes take for granted the fact that space activities have practical applications on Earth. We have to remember that the opportunity to explore comes with huge economic opportunity. Our $150 million five-year investment will support Australian space businesses to seize the opportunities created by NASA’s plan to return to the Moon and go on to Mars.
This work will develop Australian capability in a range of industries, including automation and robotics, satellite technology, communications, and health. Australian industry already has world-renowned capabilities for operations in remote and extreme environments. In Western Australia’s Pilbara region there are mine sites being operated remotely from Perth, 1600 kilometres away. This remote asset management gives us a perfect foundation for development of space technology. The Government is also funding the development of a command and control facility in Western Australia to support the use of robotics, artificial intelligence and automation in space.
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The agency is doing good work. It has already signed memorandums of understanding with Western Australia, New South Wales, Tasmania and the ACT, and more will follow.
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Our investment in space is all about business opportunity and job creation. Companies like Gilmour Space Technologies on the Gold Coast are excited by the possibilities of collaboration with the NASA programme. CEO Adam Gilmour described the $150 million investment
Australian industry already has world-renowned capabilities for operations in remote and extreme environments. It was seeing opportunities like these to grow our space industry that led the Coalition Government to establish the Australian Space Agency in July 2018.
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a space discovery centre will be established to inspire the future workforce and it will be colocated with a mission control centre.
The agency has deepened our international connections, not only with NASA but with space agencies in in the United Kingdom, France, Canada, the United Arab Emirates, and the European Space Agency. Statements of strategic intent have been signed with both Australian and international businesses. The agency’s home will be Adelaide’s Lot Fourteen, where
as a “massive tipping point” for the Australian space sector. The Australian space sector at last estimate was worth about $4 billion and employs 10,000 people. We aim to increase that to $12 billion, employing an additional 20,000 people by 2030. This Government will continue to provide opportunities for Australian businesses and researchers to excel in the space sector, boosting industry and creating jobs, as we aim for the Moon and beyond.
The Hon Karen Andrews MP is Minister for Industry, Science and Technology.
NOVEMBER 2019
INDUSTRY POLITICS •
REMOVING THE BARRIERS BETWEEN INDUSTRY AND RESEARCH
By Brendan O'Connor
When I wrote in this magazine last month, I posed the question: What is the Morrison Government’s plan to help manufacturers to grow and become globally competitive? Unfortunately the answer to this question has not become any clearer and it’s becoming increasingly obvious there likely may not be a plan. Those that work in the space sector may have been momentarily elated upon hearing that the government was going to put $150 million into the space industry. However that elation was short lived when it was revealed in the last round of Senate Estimates that the first tranche of that funding isn’t due to start flowing until the second half of 2020. They would have been further deflated upon hearing that the first year’s investment is only $5 million - a far cry from the Morrison Government's initial $150 million claim. We are yet to see any detail on how the funding would be dispersed or how many Australian jobs will be created.
Universities, vocational education providers and research institutions are shifting their focus from a “research for research sake” approach to a more outward looking position that will see them provide their expertise to industry so that as a country, we all prosper. While we are starting to see some great results from such partnerships, it is clear that there are still barriers to seeing these collaborations thrive. Industry, research institutions and government all have a role to play in removing these barriers. We can unlock the potential of world-class researchers teaming up with world-class industries to ensure we remain at the forefront of technological developments that will create more jobs and allow us to grow and prosper.
As the Shadow Minister for Industry I will continue to listen to all relevant stakeholders and I would welcome your input into how we can unlock the full potential of our research sector that will help us become world leaders not only
in manufacturing but across all sectors of the economy.
Brendan O'Connor is Shadow Minister for Industry and Employment.
The University of Western Australia has an entire unit that identifies collaboration opportunities, and works with industry to see research projects grow into commercial applications. Just head to their website to see a whole host of integrated innovation examples.
Many businesses have realised the huge untapped potential that lies in our higher education sector While we welcome any funding that is invested into projects that create employment and advance our interests as a nation, we need to have an extensive and detailed industry policy rather than throwing dollars at projects that will grab a headline. Over the last few months I have met with stakeholders from many sectors of industry, and the most common frustration that keeps coming up is the need for industry and the research community to work collaboratively. Any industry policy that is developed must address the issues that exist that prevent this collaboration. Many businesses have realised the huge untapped potential that lies in our higher education sector and are looking for ways to tap into this resource.
NOVEMBER 2019
One such project is the development of an anchor called Stevshark Rex, which has been created to access hard soils and previously unconquerable places in the ocean. It is through collaborations like this that large areas are opening up for resource exploration that previously weren’t within our reach. This approach has seen the university partner with numerous local and international companies to commercialise the research they carry out. This benefits industry twice. Once in the initial research and commercialisation phase that gets a particular product to market. And secondly it means that our tertiary institutions are turning out graduates that are skilled up and job ready for the jobs of the future.
Phone: 1300 836 831
sales.au@tente.com
tente.com.au
INDUSTRYUPDATE.COM.AU
13
Safety Product Update
Sign Cap Sign Cap
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rom Health & Safety notices to directing traffic, the Designed to support operational ign caprequirements supports your factory and processes. and trafficflow management needs. Using universally-recognised signage, it is From Health &used Safety noticescommercial to directing used extensively in industrial, andtraffic, the ositioned at the optimum height to be visible to public sign environments. cap supports your factory flow and processes. oth moving traffic and pedestrians. Using universally-recognised signage,from it is impact damage, Designed to protect structures and equipment positioned at theproduct optimum height be visible and provide a robust physical presence toto prevent accessto or guide he fully-customisable seamlessly vehicles and pedestrians. both moving traffic and pedestrians. ntegrates into the A-SAFE product range,
roviding you with a comprehensive The fully-customisable product seamlessly reinforce a driver’s attention to safe driving and can also act as Health &integrates Safety solution. into the A-SAFE product range, providing you with a comprehensive Health & Safety solution.
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Freezer the highest levels of protection to pedestrians, assets and infrastructure. The range includes a full suite of high-performance safety products for applications within very low-temperature environments. have been purpose-designed for use in frozen food storage facilities and other challenging sub-zero environments.
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From Health & Safety notices to directing traffic, the sign cap supports your factory flow and processes. Using universally-recognised Designed to support operational signage, it is positioned at the optimum height to be visible to both moving traffic and pedestrians. The fully-customisable product seamlessly Using universally-recognised signage, it is positioned at integrates into the A-SAFE product range, the optimum height to be visible to providing you with a comprehensive Health & Safety solution. The fully-customisable product seamlessly integrates providing you with a comprehensive Health & Safety solution.
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• BUSINESS & FINANCE
SIX BENEFITS OF RENTING YOUR CLEANING EQUIPMENT 5 Get tax benefits When you rent your machine, it’s considered an operating expense, whereas when you purchase your machine outright, it’s considered a capital expense. At the moment, if you’re a small business in Australia, the threshold for upfront asset write-offs is $30,000. If you purchase a piece of equipment for more than this, you’ll need to depreciate it and claim the tax over time.
If you’re planning to add some cleaning machines to your toolkit, you’ll first need to decide whether you want to buy, finance, or rent your equipment. So, what are the benefits of cleaning equipment hire?
your machine’s life or try to find a secondhand buyer. Simply trade-in your existing rental machine for a newer model or add an additional machine to handle a new or bigger cleaning challenge.
When you rent, you don’t have to wait until you can afford to buy new equipment outright. It means you can add a better piece of equipment to your inventory now and start enjoying the benefits right away: benefits like saving time, saving money, operating more efficiently, and getting a better, cleaner result. 2 Flexible upgrades When you rent instead of buying your machines, it can be easier to switch to different equipment if your needs change. There’s no need to wait until the end of
On the other hand, monthly rental payments can be 100% tax-deductible, with no need to worry about depreciation rules or tracking your tax deduction over the life of your equipment. (Be sure to seek independent advice from your accountant to confirm your eligibility and how tax deductions work for your company.)
Tennant supplied all the units within four weeks of the initial order, and completed training nationally on the day of installation.
Finally, monthly rental payments can help simplify things by bundling the ongoing cost of your machine into one simple monthly payment.
Many companies can’t pay for a new piece of equipment outright - they might have to wait 3-6 months to save up for a new machine. Fortunately, with renting the costs are spread out over the life of your machine rather than having to pay a lump sum.
Cleaning equipment needs ongoing servicing and maintenance. When you hire cleaning equipment with Tennant ANZ, the company combines its Factory Direct Servicing with the rental payments so you get one fixed price payment every month and a full-maintenance (comprehensive) service programme.
4 Grow your business Renting means you can spread your immediate funds across other investments that help grow your business. Renting gives you the flexibility and funds to move quickly and seize new opportunities.
As a result, the company has deployed more than 30 machines across five states, including: 6100 and S20 ride-on floor sweepers; M20 and M17 sweeper-scrubber machines, T300 and T500 walk behind scrubbers, and T12 and T16 ride-on scrubbers. All the scrubbers came with Tennant’s ec-H2O technology to fit in with the organisation’s global water sustainability initiative. And the company incorporated its IRIS Asset Manager for accurate, streamlined machine reporting.
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rental contract from a well-known global food and beverage company with a number of locations across Australia.
One example of hiring from Tennant Tennant ANZ recently won a national
Although installation is complete for this company, its relationship with Tennant is ongoing. Tennant has assigned an exclusive customer care rep for all enquiries (including invoicing) and connected each site contact with a local direct rep during the installation and training process for ongoing support. Not only that, but throughout the five-year term, each machine will receive bimonthly Factory Direct Servicing under Tennant’s full maintenance service programme. Tennant Australia 1800 226 843 au.tennantco.com
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NOVEMBER 2019
BUSINESS & FINANCE •
AUSTRALIAN MANUFACTURING GROWTH CONTINUES – FOR NOW The manufacturing sector continued its positive run in October, albeit at a slower pace, with the Ai Group Performance of Manufacturing Index falling by 3.1 points to 51.6. And while the sustained growth of the food and beverage sector continues to play the leading contribution to the figures, there are indications that manufacturers may be facing troubled times in the summer. Both food and beverages, up 1.3 points to 61.8, and machinery and equipment, up 0.2 points to 54.2, increased their pace of expansion. The chemicals sector fell slightly to 52.0, slowing its expansion. However, the continuing slowdown of the construction sector continued to weigh heavy on certain manufacturers, with building materials down 3.4 points to 48.5, and metal products still declining at 43.5. However, it is the activity indexes that give most cause for concern, with
input prices rising again to a new high of 74.7, and the selling prices index falling by 3.9 points to 45.0. And while the lower Australian dollar can be used in part to explain some of the input price index rise, its effect on exports may also be apparent, with that index rising 2.2 to 51.8. (And a number of manufacturers highlighted increasing sales to the USA.) More worrying, though, was a sharp fall in new orders, down 8.8 to 48.3, despite evidence that pre-Christmas trade was running early this year, born out by an increase in the production index, which rose to 55.5. Announcing the figures, Ai Group Chief Executive Innes Willox said: “The overall pace of expansion weakened with a slower rise in employment, and a contraction in new orders overshadowing rises in sales and production.
the metals and building products sectors while continuing strength in mining assisted the machinery and equipment and chemicals sectors.
“Weakness in construction was clearly a factor dampening conditions in
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17
• BUSINESS & FINANCE
HELPING CUSTOMERS ACROSS THE GLOBE TO KEEP THEIR COOL Leader in Innovative Product Development and Commercialisation.” Unlike Adrad and Air Radiators, Harrop Engineering does not make cooling systems but is a design and manufacturing leader in automotive performance parts, producing a range of quality products to enhance street, track and off-road vehicles including superchargers, brakes, differentials, suspension, wheels and other components. Founded in 1955 and becoming part of the Adrad Group in 2008, Harrop Engineering is a supplier of original equipment and aftermarket parts for Holden, Ford, Lotus, Toyota, Yamaha, plus many other performance vehicle applications.
What started out as a small radiator manufacturing business in South Australia in 1985 is now one of Australia’s leading cooling system specialists taking on the world. The Adrad Group consists of several individual but aligned companies including Adrad, Air Radiators and Harrop Engineering, which as a collective specialise in the design, manufacture and distribution of quality radiators and heat exchangers, automotive air-conditioning parts, and other industrial cooling and automotive products. With its operations now spreading across Australia, New Zealand, Thailand, the USA and the UAE, the family-owned Adrad Group continues to grow with a particular focus on the South East Asia region. “Across the Adrad Group there is a genuine desire to create great products for our customers no matter where they are based in the world,” says Don Cormack, Chief Executive Officer of the Adrad Group. “We’ve certainly experienced plenty of challenges over the years – as has the broader manufacturing industry in Australia – but we’ve always maintained a determination to keep innovating and evolving, which has enabled us to grow nationally and internationally. "Sustaining growth as a private enterprise relies upon a combination of reinvestment of profits and debt funding, so maintaining a good working relationship with our bank is very important.” Since moving its banking to BankSA three years ago, the Adrad Group has been impressed with the level of support, engagement and ability of the BankSA team in terms of understanding the fundamental drivers and requirements of the business. “The BankSA team took the time to visit our sites in Adelaide and Melbourne to see firsthand how our business operates. It gives me comfort that BankSA have our best interests at heart and
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will back us, not only with our funding requirements but with industry expertise to support our business plan and growth.” While the companies that make up the Adrad Group are operated separately, Don Cormack says they each benefit from shared synergies in terms of design and manufacturing expertise.
has also supplied products for international heavy equipment manufacturers and for large infrastructure upgrades across Australia, including passenger rail projects.
Adrad stands as the largest aftermarket automotive engine cooling and air-conditioning parts supplier in Australia and New Zealand, currently stocking more than 20,000 products.
Air Radiators’ facility at Gillman in South Australia manufactures large-scale industrial cooling units for power generation, including the supply of massive heat exchange modules for projects across the Asia-Pacific region, catering for large reciprocating engines, gas turbines and co-generation plants that provide power for mine sites and other remote locations.
The group operates six manufacturing facilities across Australia that build radiators, oil coolers and intercoolers for everything from vintage cars through to mining trucks, construction equipment and specialist applications.
“Air Radiators has an unrelenting commitment to the design and manufacture of innovative heat transfer and air movement solutions, which are developed in partnership with our customers,” says Cormack.
“Adrad supplies the market with thousands of quality products, including Australian manufactured parts, and parts sourced from a range of leading global manufacturers,” says Cormack.
“Forged in one of the harshest climates in the world, Air Radiators’ products are engineered to thrive in tough environments and continue to push the boundaries through innovative design and quality manufacturing processes.
“Indeed, the range of parts provided by Adrad has continually evolved over the past 30 years and continues to progress and grow to meet the ever-changing technology used in passenger cars, heavy vehicles, earthmoving, mining and other specialist equipment.
“In fact, earlier this year Air Radiators was honoured at the Victorian Manufacturing Hall of Fame Awards, being formally recognised as the
“The Harrop Engineering name has become synonymous with Australian manufactured automotive performance parts,” says Cormack. “Harrop’s design and engineering skills are also utilised to manufacture and supply specialised components for other Australian businesses, including operation of an aluminium casting foundry which provides cast parts for internal use and external sale.” Don Cormack says the success of the Adrad Group can be attributed to a dedicated team of hardworking staff. “Common across the Group is a determination and passion to exceed customer expectations in terms of quality, delivery times and service,” he says. “Combining strengths, resources and capabilities allows each company to operate at the forefront of manufacturing technology, providing growth and support for local jobs while maximising opportunities for future innovation.” Adrad Group adrad.com.au BankSA banksa.com.au/manufacturing
“Adrad’s manufacturing division also helps ensure a ready supply of high quality products for customers, particularly for heavy vehicle users where quick repair turnaround times are vital.” Air Radiators is a world-class designer and manufacturer of innovative heat transfer and air movement solutions, renowned for its engineering prowess and as a pioneer of new technology. From its manufacturing facility at Geelong in Victoria, Air Radiators has provided cooling equipment to many large-scale customers, including Kenworth Australia trucks, Caterpillar underground mining dump trucks and loaders, and Hitachi dump trucks and excavators. It
NOVEMBER 2019
Dust and buildup on the antenna? No problem! The future is 80 GHz: a new generation of radar level sensors
VEGAPULS 69 is designed specifically for level measurement of bulk solids. Even in dusty conditions, it always provides precise readings. Dust in the silo or buildup on the antenna have no effect. This radar sensor also features unrivalled focusing at a frequency of 80 GHz. Simply world-class! www.vega.com/radar
Wireless adjustment via Bluetooth with smartphone, tablet or PC. Compatible retrofit to all plics® sensors manufactured since 2002.
• BUSINESS & FINANCE
FROM PAGERS TO ELECTRICAL LEGO: INNOVATING TO STAY AHEAD OF THE GAME “Our largest product is our intelligent power rails,” says Hallas. “They monitor and control powered devices in a data centre just by visiting a webpage and controlling the power outlet of the connected devices. Combined with audio-visual support tools for a number of large educational institutions, these products make up about 90 per cent of our business. “We’re also Australia’s largest power distribution unit distributor and the only manufacturer, which means we compete strongly with our international counterparts, developing around 1000 units a month.” So how is the company still leading the charge in this competitive international market after four decades? Electrical LEGO.
Computer Support Systems is Australia’s largest power distribution unit distributor and the only manufacturer
Before smartphones, pagers were considered an advanced means of remote contact. Almost 40 years ago, they also provided a breakthrough for Melbournebased designer and manufacturer Computer Support Systems to cut its teeth in the data centre industry. One of Victoria’s leading electronic monitoring and alarm management enterprises for the security, communications and data systems industries, Computer Support Systems embraced the thenleading technology to give its customers immediate information about the state of their computer rooms. Known as data centres, these computer rooms form a secure, power protected, environmentally controlled space to house server, network and computer equipment for organisations. “One customer – a mining company – had their air conditioning water systems in their data centre springing leaks,” says Computer Support Systems Managing Director and cofounder Robert Hallas.
“We realised there was nothing in the market like it so we researched, developed a tool, put it in the middle of the floor, and lit it on fire. We’ve been throwing money at that fire ever since.” That metaphorical fire is still burning today, with research and development core to the business staying ahead of the curve in this growing industry. “We recognised very early on that the products we manufacture must evolve to meet changing circumstances,” says Hallas. “Electronics manufacturing is an evolving game, based on a 10-year cycle. When something is at its peak, you’re designing the next model at the same time so you can maintain the peak as long as you can.” Proudly designing and manufacturing its products wholly in Australia, Computer Support Systems is constantly exploring
how to reduce the cost of manufacturing, increase reliability and overcome challenges of the industry. “One of our challenges is people feeling they’re buying something inferior when they buy an Australian product,” says Hallas. “Coupled with Chinese manufacturing being highly competitive on price, this can be an issue. We’re not the cheapest or the dearest out there, but we are a quality, reputable brand.” With four major product lines and a fifth in production, the business supports a diverse range of industries and markets including government, manufacturing, managed services and retail. Big-name clients include data centres YourDC and NEXTDC, telcos TPG, iiNet and AAPT, large federal organisations and universities, and landmarks including the Sydney Opera House and Perth Stadium.
“In those days there was no data centre monitoring or mobile phones. The only remotely useful alert system was a tone pager – it would send out a tone and you’d call a number to see what was going on. “The two-tone pager was the leading technology back then and we saw it as a way to providing real-time information to our customers, especially after hours. So we designed a device that monitored temperature and the water underfloor in data centres using the two-tone pager as an alert system. That’s where it all began.
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“Our product design is modular – a bit like ‘electrical LEGO’. So we can deploy quicker than anyone else, we stock the basic building blocks and we can tailor them to an individual client’s requirements and click them into place,” says Hallas. The key to keeping on the innovation front foot? A support team. “Bank of Melbourne has been great to work with,” says Hallas of his banking partnership with Victoria’s local bank. “They packaged up some of their products to better meet our needs and make it easier to facilitate transactions, especially overseas. “They have a sleek system that allows us to do that, and it’s a great, time saving asset to our business. They also reviewed some of our loans that were costly and cumbersome and changed them to ones that are more flexible for the way we work today. “We really value our direct relationship with our relationship manager and head office. The team is very proactive, coming to see us in our business and work out how they can best support us. They look at our variants and at the vagaries of the environment we operate in. Sometimes business is busy, and other times it’s quiet. “You need your bank to help manage cash flow and Bank of Melbourne has been a great support to us with that,” he concludes. Computer Support Systems csspl.com.au
Users can monitor and control powered devices in a data centre just by visiting a webpage
Bank of Melbourne bankofmelbourne.com.au/ manufacturing
NOVEMBER 2019
As fired up about manufacturing as you are Our specialist bankers are just as passionate about the manufacturing industry as you are. Get in touch with us to see how we could help fire up your business. Matthew Kelly Manufacturing & Wholesale
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• SAFETY
WORKPLACE TRAFFIC MANAGEMENT
Brian Hughes is a Principal Inspector with SafeWork NSW. We asked him for the official line on workplace traffic management. IU: What do you see as the potential dangers in the interaction of pedestrians and forklifts in the workplace? BH: The clearest danger is of a pedestrian being killed or seriously injured if they are struck or run over by a forklift. Unfortunately, this potential is realised far too frequently with pedestrians being injured by forklifts and other mobile plant in workplaces.
Brian Hughes
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Pedestrians are not always aware of the risks forklifts pose to their safety, and are generally not provided with any information and training on forklift awareness when working near or around forklifts.
IU: How does workplace traffic management work? BH: Workplace traffic management is a combination of control measures that are designed to eliminate where possible, or reduce the risk of injury to people from interactions between mobile plant such as forklifts, vehicles, pedestrians, or any other moving equipment. The control measures implemented should be in line with the hierarchy of controls. Traffic management controls need to be tailored to suit each workplace and developed in consultation with workers. Controls need to always consider the activities being carried out such as loading and unloading of vehicles, traffic flow in the workplace, nature of the business, levels of activity, times of operation, etc to ensure risks are adequately identified.
Controls include physical controls such as barriers, exclusion zones, speed limits, induction and training of people, signage and the safety of customers or visitors from outside the workplace. There also needs to be regular review and monitoring of controls to make sure they are, and are maintained as, effective. IU: Is workplace traffic management mandatory in Australia? BH: In short, yes – the longer answer is, under Work Health and Safety legislation it is a requirement to manage risk to the health and safety of people in a workplace that arise from identified risks. The risk posed by the interaction of pedestrians and moving plant – that is, vehicles of all sizes, forklifts and any other mobile equipment – is quite clear and this has resulted in a number of NOVEMBER 2019
SAFETY •
PART ONE – WHY? Industry Update looks at the discipline of workplace traffic management and how it can be used to avoid accidents in the workplace. Fortunately, work-related vehicle accidents are relatively rare, making up less than 10 per cent of accidents overall annually. However, when they do happen, they are often extremely serious, and are a major cause of workplace death. In 2017, 176 men and 14 women were killed in workplace accidents. Of these, 119 (63 per cent) were related to vehicles, either as a driver, passenger or bystander. And 72 per cent of these fatalities were in transport, postal and warehousing, agriculture, forestry and fishing, and construction, which are all areas where vehicles operate in close proximity to workers. In addition, the median time off work after an employee was seriously injured in 2015-16 was 5.8 weeks, and compensation payments are rising. And that’s not taking into account injuries not requiring time off work, damage to vehicles, stock, machines and workplace infrastructure, repairs and maintenance, and administrative time.
injuries over the years. There are also clear risks arising from the interaction of items of mobile plant with each other, particularly when it involves the risk of a forklift overturning. There have been a number of fatalities in NSW alone over the last few years from forklifts overturning. It is mandatory for all PCBUs to manage and control the risks associated with moving items of equipment. There is some excellent guidance material available which provides comprehensive information on traffic management and as the regulator we are always willing to provide further information and answer any specific questions that people may have on WHS matters. NOVEMBER 2019
There is also the very real possibility – or probability – of WorkCover investigations and legal proceedings. Even though the workplace fatality rate has halved since 2007, Safe Work Australia’s Australian Work Health and Safety Strategy 2012-22 aims to reduce the rate of serious injuries by a further 30 per cent, and fatalities by 20 per cent, by 2022. And supply chains and networks have been identified as one of the seven action areas. Aiming to reduce these figures, Safe Work Australia has produced a Workplace Traffic Management Guide that includes checklists for traffic hazards and traffic control measures, and specific guides for warehouses, construction, shopping centres and events. The simplest way to reduce workrelated vehicle accidents is to keep vehicles apart from people, stock, machines and infrastructure. So special consideration has to be given to places where vehicles and people operate in close proximity. These include
IU: What would be the consequences of failing to implement a traffic management policy? BH: The consequences can include death or serious injury of people whether they are workers, contractors or visitors to the workplace. Serious incidents must be notified to the work, health and safety regulator, and an investigation could be undertaken by the regulator. This could result in a prosecution and conviction, with a business looking at the possibility of facing large fines. IU: Which is more important: signage or physical barriers? I don’t think the conversation should be limited to just those two options, there are always a range of other options
such as loading and unloading bays, parking areas and pedestrian crossings. It is also important to consider procedures such as reversing, manoeuvring, turning blind corners and negotiating bottlenecks. The guide lists four major steps: find out what could cause harm, assess the risk, take action to control the risk, and check your control measures. The guide also gives examples of traffic control measures, including overhead walkways, permanent high-impact and low-impact barriers, temporary barriers, and walkways marked by painted lines and bollards. Each of these must be “fit for purpose”, and each has up-front and ongoing costs, and provides greater or lesser protection from accidents. In addition, administrative controls (such as scheduling delivery times and
installing warning signs) and personal protective equipment (such as hi-viz clothing) can be used in conjunction with all of these. The guide makes it clear that operators of facilities need to consider all possible control measures and decide on those that are “reasonably practicable”, while acknowledging cost constraints. The bad news is that this lack of specific direction appears to have led many Australian companies to take a least-cost approach to workplace traffic management – an approach that still leaves the workforce in danger. Because while painted lines and temporary barriers do provide a visual cue for segregation of vehicles and pedestrians, they really don’t provide any protection against a runaway forklift. In part two of this series we’ll take a closer look at the use of traffic barriers.
and methods of separation and control that need to be considered. However, to provide an answer to that question, it depends on the specific risk you’re trying to control. Where attempting to provide separation between pedestrians that are in the vicinity of moving plant then physical barriers will always be the preferred option. They should by no means be the only control, as control measures should consider safe operating procedures that include associated controls as pedestrians can always cross or walk around barriers. If you’re trying to implement or indicate a speed limit for areas where there is only mobile plant, then physical separation may not be as important and
signage may play a greater role. When trying to implement a “Driver safe zone” both physical separation and some signage to identify the zone for drivers not familiar with the site can play an important part. INDUSTRYUPDATE.COM.AU
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• SAFETY
FOUR-STEP METHODOLOGY TO SUSTAIN DANGEROUS GOODS COMPLIANCE determining the severity and possibility of an incident occurring. Control: Following the site audit and risk assessments, the company works with the customer to implement a successful solution to mitigate the risks associated with the chemical hazards. Storemasta’s Australian based manufacturing facility has the ability to design, manufacture and deliver tailored solutions that meet specific requirements.
With 26 years’ experience in the design, manufacture and delivery of storage solutions for all applications of dangerous goods, Storemasta works alongside industry in a way that facilitates continuous improvement of safety standards and efficiencies around the storage of chemicals and other dangerous substances ranging from explosives to alkalis, oxidising agents, herbicides, toxic
gases, and flammable liquids.
the customer’s challenges and objectives.
The company has a four-step methodology that provides an easy and efficient way to reduce risks and improve efficiencies in the storage and management of hazardous substances.
Assess: After identifying all chemical hazards during the onsite audit, Storemasta carries out risk assessments to understand the nature and harm associated with each hazard. These dangerous goods risk assessments allow the company to quantify the level of risk associated with each hazard by
Identify: First, the company’s experts sit down and ask the hard questions to discover
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HEAVY-DUTY HELMET COMBINES COMFORT AND PROTECTION FOR WELDERS
The Speedglas G5-01VC welding lens comes with a novel variable colour technology, allowing users to choose between warm, natural or cool colour tones for their dark state. This means that each welder can choose the colour tone that provides the best contrast for their welds as well as comfort for their eyes.
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Available now from AWS, the 3M Speedglas G5-01 heavy-duty welding helmet with Adflo PAPR promises maximum comfort, protection and adaptability for professional welders. This fifth-generation Speedglas welding helmet introduces the latest in welding lens technology combined with flip-front functionality for grinding.
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Sustain: Once Storemasta has implemented a solution to mitigate all risks, it works with the customer to set up a system to sustain compliance with dangerous goods standards and regulations. This programme consists of regular compliance audits, risk assessments and scheduled maintenance services.
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The heavy-duty helmet comes with the heavy-duty Adflo powered air respirator, providing up to 12 hours of continuous respiratory protection against welding fume, with a required minimum protection factor of 50 (per AS/NZS 1715:2009). For greater control over their comfort, the helmet features an innovative respiratory duct system with multiple airflow adjustments. Users can direct the airflow toward their face or visor or adjust
the amount of air coming in from the top or side outlets of the helmet. And all these airflow adjustments can be made while wearing the helmet, so welders maintain protection. The Speedglas G5-01 is available with a range of configurable head and neck coverage options. For extended non-welding tasks, users can simply unscrew and remove the welding shield component, leaving only the clear visor, thereby reducing the helmet weight by over 35%. AWS 02 9439 0111 www.awsi.com.au
NOVEMBER 2019
SAFETY •
EMERGENCY ALERT SYSTEM IS BEST PRACTICE IN RISK MANAGEMENT
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Partnership Programs Maintenance
Training
Powder Handling In today's world, workplaces, schools, shopping malls, or anywhere that people gather, can come under threat or have a medical emergency. Most emergency alert systems are designed to provide for fire evacuations using sirens. But all too often, when a siren sounds in a public place, most people don’t know what it means, what they are meant to do or where they need to go. What is needed is an affordable solution that combines evacuation sirens with voice instruction. There is also the need to cover other emergency risks such as lockdown, duress assist, first aid assist and natural disaster warnings. The management of AARC Systems recognised that this problem was not being adequately addressed, and set out to design an all-in-one, affordable solution. The AARC-EVAC system is a wireless linked emergency alert system combining sirens with clear and concise voice instructional messages. This includes the delivery of multilingual voice messages, where required. The company now provides risk management solutions for evacuation, lock-down, multi-zoned duress assist, multi-zoned first aid assist and natural disaster warnings. Each client can choose the functionality they want, based on their risk profile and priorities, and the voice messages can all be tailored to suit the site requirements. An AARC-EVAC system can be as simple as a single battery-powered pushbutton wall-mounted remote transmitter and one receiver message player unit. Or it can be scaled up to hundreds of pushbutton transmitters and hundreds of receiver message player units all networked and distributed across a site.
NOVEMBER 2019
The range of wall-mounted and handheld remote transmitters are available as single-button or as multi-button transmitters. A total of 15 different button combinations are available in both the wall-mount and the handheld versions. The AARC-EVAC range also includes remote transmitter interface units that can interface to existing fire panels to enable the upgrade of an existing evacuation siren system to include voice instructions.
Proven turnkey systems for powder processing industries. Delivery to dispatch.
Bagging & Palletising
AARC-EVAC receiver message players have a wireless receiver, digital siren and voice message player, with multiple amplifiers driving speakers. Each unit has its own UPS battery backup. Units can be supplied with or without flashing beacons. A system can include indoor units and weatherproof outdoor wall- or pole-mounted units; these outdoor units can charge their UPS batteries from mains or solar power. AARC Systems is focused on controlling risks, eliminating risks and reducing the impact of emergencies and emergency incidents. It prides itself on delivering better outcomes and on its system’s ability to control, eliminate or reduce the impact of physical and physiological injuries and in some cases to potentially save lives. The AARC-EVAC solution is being distributed nationally through consolidated security merchants with hundreds of systems integrators located across Australia ready to assist. AARC Systems 03 5334 2865 www.aarcsystems.com.au
Lifting Systems
Ergonomic solutions for manual handling tasks.
(03) 9457 8244
Call to speak to your local representative www.kockumsbulk.com.au
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• FANS & COOLING
DIRECT DRIVE FANS PROVIDE MAXIMUM AIRFLOW & CONTROL industrial HVLS fans will have a speed range from 20 to 50 RPM, the Japanese designed variable speed drive used in the Mammoth fans enables speed control from 5 to 57 RPM, allowing greater control over the airflow and hence the comfort level. The controller is a wall-mounted unit that provides manual control of the fan speed and displays power consumption in real time. The Mammoth Fans range comprises two models for commercial premises, sized at 3 and 4.2m, and two industrial models, at 5.5 and 7.3m diameters. All models run from single-phase 240V supplies. In terms of performance, both industrial fans are rated at 1.8kW with a low 43dB noise level. Maximum airflows are 13,350m3/min for the 5.5m fan, and 14,800m3/min for the 7.3m model. There are a number of large-diameter high-volume low-speed (HVLS) fans on the market that are designed for shifting large volumes of air in industrial premises such as workshops, warehouses and factories. But now there’s a new name in the market, which is claiming a new class of equipment, the SHVLS fan, or super-high-
volume low-speed fan. Mammoth Fans has based its design around a permanent magnet synchronous brushless direct-drive motor, which is not only highly efficient, it offers a wider range of control parameters than traditional designs.
Thanks to this direct drive, unlike other designs Mammoth industrial fans have no mechanical gearbox (and no gearbox oil to replace), making them very low maintenance. It also gives them a typical motor efficiency of 86%, compared with 78% for traditional brush and AC motors. Also, while traditional 7.3-metre
Mammoth Fans are available exclusively in Australia through Beacon Lighting. Mammoth Fans 1800 602 243 www.mammothfans.com.au
AIR CONDITIONERS BEAT THE HEAT Enclosures are designed to keep equipment inside working, shielded from the environmental effects of rain, humidity, ambient temperatures, and sometimes acidic chemicals such as salt or other corrosive substances found in processing plants. However, the consequence of containing heat sources is high internal temperatures and hot spots due to the heat load, solar radiation, and enclosure size. It's well known that excessive temperature affects the life and reliability of electrical equipment inside. Balancing the cooling ability is typically a trade-off with the enclosure IP rating and cost of cooling. Pfannenberg’s 60-year heritage in industrial cooling has produced a reliable range of solutions to perform in high IP environments while focusing on efficiency and sensitivity for effective cooling to temperature sensitive equipment. Filter fans are inexpensive, quick to
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install and easy to maintain, but they may not provide the cooling needed to maintain equipment below ambient temperature or remove water molecules. Applications near the ocean for example would be a poor choice. On the other hand when an air conditioner is fitted to an industrial cabinet, the internal air space is isolated from outdoor elements. Interior air is blown across cold fins, making it an effective all-in-one outdoor electrical enclosure cooling solution: notably in terms of a high IP rating of NEMA 4/4X and the ability to eliminate cabinet hot spots and cooling below ambient air temperatures. However not all air-conditioners are the same. Pfannenberg’s range of DTS and DTT cooling units feature flexible supply voltage options, robust slim toolless designs, and just happen to be among the most efficient on the market, reducing energy consumption by up to 43%. The DTS and DTT systems are
specially designed for single-handed installation in less than 2 minutes. They can be ordered as side- or top-mounted machines with power ranging from 300W to 6kW. Both series are constructed from powdercoated or optional stainless steel, and epoxy coating is provided on all exposed copper tubing to ensure environmental compatibility and feature active condensation management to eliminate water drain off. Both series are ideal for applications such as mining, chemical processing plants, food and beverage, or environments with washdown or high dust/ debris areas. Control Logic is currently offering Industry Update readers never-to-berepeated prices on selected Pfannenberg
DTS and DTT cooling units for a limited time. Offer ends Monday 16th December while stocks last. Control Logic 1800 557 705 controllogic.com.au/ beattheheat
NOVEMBER 2019
MACHINERY •
MAINSTAY OF MANUFACTURING CELEBRATES THREE SCORE AND TEN Headland Machinery has celebrated its 70th anniversary as a mainstay of Australian manufacturing. The commemorative event was combined with the company’s annual Oktoberfest celebration, attended by many representatives from manufacturing industry as well as politicians from local, state, and federal government. Joining the business and political dignitaries in the room was AMTIL CEO Shane Infanti, who articulated the exciting vision for the future of manufacturing in Australia. Guests were taken through the story of Headland’s journey from a modest parts and machinery operation when the Kloe family first acquired it, to the leadingedge technology solutions company it has become today. When the automotive assembly sector wound up in 2017, many people thought the Australian manufacturing story was dead and buried, but as the story of German migrant, Peter Kloe, indicates, it’s about to enjoy a resurgence. When young toolmaker, Peter Kloe, finished his apprenticeship in 1956, he left Kassel in Germany for what young people today might call a ‘gap year’. Hitchhiking and staying in youth hostels, Kloe wound his way through Switzerland, Italy, Greece, Turkey and France. It was in Cannes that he had a fateful meeting with a bunch of Americans, Canadians and Israelis who did some heavy spruiking for Australia. After returning to Germany, Kloe made some cursory investigations and soon lodged some papers for Australian citizenship. In 1957 the young toolmaker arrived on Australia shores on the Flamingo with a glint in his eye and lint in his pockets. There was no inkling that 50 years later, Peter Kloe might reflect on an amazing journey from the shop-floor to CEO, to a leader in Australia’s manufacturing sector. And that the business he built with his wife Di, would then be inherited by his children, Richard and Annaliese.
Headland CEO George Yammouni addresses the crowd
machine technology outlets.
“I went there with them once, but that was enough. I wanted to concentrate on getting ahead.”
Soon the lure of adventure tempted Kloe again, and after meeting and marrying Di in 1963, the couple headed overseas where Kloe would cut his teeth in the world of high-tech manufacturing and production methods.
Kloe set his sights on moving into production engineering and started going to night school. Two years later he went from the factory floor to the office floor, and henceforth began Peter Kloe’s ascent toward the commanding heights of Australian manufacturing.
The couple hitchhiked across Europe before settling in Germany for three years where Peter Kloe found work as a Product Engineer at engineering giant Siemens. They then moved to North America for six years, with Kloe working as a production manager at Ford and Boeing.
Today, the technology on offer at Headland seems almost to belong to the realm of science fiction: 3D cutters and printers, machines that can make complex parts for steam engines in the time it takes to boil pasta, parts that materialise from dust and lasers, computerised vertical storage units.
Kloe saw great opportunities in Australia, but also something of a sleepy hollow.
Planning on building a family, the Kloes decided to return to Australia. In the back of Peter’s mind was a developing thought about bringing European and American manufacturing technology to Australia.
drinking. Some guys were having six pots,” said Kloe.
“We used to go to St Kilda in those early days, desperately looking for a decent cup of coffee, which we found at a little Jewish place,” said Kloe. ‘There were no buildings higher than four floors, which my friends and I thought was amazing.”
An opportunity arose to put that into practice in 1979 when Ted Headland, owner of Headland Machinery, was looking to sell his machinery and small parts business. Henceforth began the rise of Headland Machinery as one of Australia’s pre-eminent
After disembarking from the Flamingo, he spent seven weeks at Dhurringile internment camp learning English. Shortly after leaving, Kloe landed his first job as a toolmaker on the factory floor at Astor Corporation.
NOVEMBER 2019
Headland sits at the leading edge of machine technology solutions, servicing such Australian and global giants as Siemens, Qantas, and Cochlear. More recently, under the stewardship of Peter and Di’s children, Richard and Annaliese, they have added information technology to the suit of products and undergone a significant growth phase. Like Peter Kloe, Headland is very much a local product operating in a global environment. Headland’s service engineers are sent overseas for training, and return with full knowledge of the products and their capacities; a key component of Headland’s success. The tradition of successful, multigenerational, migrant business families in Australia has some rich heritage. While the Kloes don’t have anything like the profile of a Myers or Smorgon family, their role in the manufacturing supply chain is significant and only appears set to grow.
The workplace culture then was not exactly to Kloe’s taste, notably how the lunchbreaks were sometimes spent. “When lunchtime came along, a lot of the guys went to the pub and started
Headland was one of the first manufacturing outlets to bring in CNC machines, with Di Kloe writing paper tape to feed into them to cut metal to shape!
AMTIL CEO Shane Infanti with Hedland Chair Annaliese Kloe & Gladys Liu MP, Federal Member for Chisholm
Headland Machinery 1300 592 061 www.headland.com.au
INDUSTRYUPDATE.COM.AU
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• MACHINERY
FAMILY OWNED ENGINEERING BUSINESS ANSWERS PRESSING NEEDS now installed across the country with Australian fabricators. Although Butko had been looking at a few other manufacturers, the Yawei Pressbrakes impressed immediately. As a result, Paul Butko purchased a PBH 630-6200 CNC5 and a PBH 300-4100 CNC7. The 630t pressbrake is for larger projects whereas the 300t machine provides intricate high-precision work. The machines have made a good impression on the operators. “After a few months in use, we have found them to be solid, reliable and good to use,” says Paul Butko. “They are also very user friendly; and are value for money,” he adds. Applied Machinery played a major role in Butko’s decision. “We wouldn’t have purchased the Yawei machines without Applied Machinery’s advice and assistance,” Paul Butko explained. Laurie Smith of Applied Machinery (l) with Paul Butko, Commercial Manager of JC Butko Engineering
JC Butko Engineering was established in in Wodonga 1976 by John and Carolyn Butko. Now employing 128 tradespersons and 30 contractors, the company’s expansion - particularly over the last ten years - has seen its factory grow to the present size of 7000m2 (with an additional 450m2 of administration area). With an average annual turnover today of $35 million, it is now the region’s largest general engineering company. Born to Ukrainian immigrant parents, John Butko was apprenticed as a fitter and turner in Melbourne before returning to Wodonga and joining Milos Metrol & Sons. In 1972, Butko was named as Albury/Wodonga’s top apprentice. Soon afterwards, he rented a small shed in Kendall Street, Wodonga and invested heavily in machinery, including a lathe, guillotine and a set of rollers. And the rest is history. Recent growth has come about as a result of working on larger projects throughout Australia (mostly the East Coast) and overseas (including the USA, New Zealand and Papua New Guinea). The company is certified to ISO 9001-2008 Certificate No QEC10764
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by SAI Global and has successfully maintained this accreditation since 1998. Furthermore, JC Butko is also certified to AS/NZS ISO 3834 Certificate 044 in accordance with the IIW MCS scheme, and is an accredited member of ASSDA (Australian Stainless Steel Development Association) and RMS prequalified. Paul Butko, son of John, is the company’s Commercial Manager and has worked with the company for the past seven years. He previously worked for 5 years in construction with LendLease, which was excellent grounding for his current role in the business. A true family business, Paul’s brother Michael is the Director/Engineering Manager who has been with Butko for the past 14 years. “My parents and brother, along with the support and dedication of current and previous employees have done an amazing job to get the company where it is today; I can’t reinforce that enough,” says Paul Butko. The company undertakes diverse projects including large structural steel, tanks, pipe spooling, conveyor systems, food/materials handling systems and pressure vessel work in either mild steel
or stainless steel. “Our work is a 50/50 split between mild and stainless steel as well as a 50/50 split between fabrication and site installation,” Paul Butko explains. Tanks and pipes are the company’s forte and it also works with water, food production and dairy among other areas. Butko prides itself on its one-stopshop service from design through 3D modelling to installation and ongoing maintenance. “This is our bread and butter,” says Paul Butko. “We work with clients from the beginning to end of a project, providing a sense of reassurance,” he adds. When the company came to increase its work capacity and scope, the management had heard about Yawei Pressbrakes through a service contractor, who was performing maintenance on the existing equipment. Yawei is one of the world’s leading manufacturers of CNC pressbrakes, fibre lasers, turret punch presses and guillotines. Since its arrival into Australia over ten years ago, Yawei’s pressbrake technology has made a big impression. In fact, more than 300 machines are
Applied has also provided training to staff operating the machines and provides service and assistance where necessary. “The service we receive from them is crucial and we are grateful for it; the machines have allowed us to get more work so we can thank Applied for that,” he adds. JC Butko Engineering was awarded with the Thales Australia Supplier HSE Award, in recognition of the outstanding achievements of the Butko Thales Team, and their collaborative and proactive approach towards improving HSE culture at the Mulwala Facility. In addition, founder John Butko was named 2016 Albury Northside and Wodonga Chambers of Commerce hall of fame recipient. Paul Butko is optimistic about the future of JC Butko and what it holds. “We just want to keep consolidating what we do,” he says. “We want to continue to offer a complete service that makes our clients and customers happy,” he concludes. Applied Machinery 03 9706 8066 www.appliedmachinery.com.au
NOVEMBER 2019
MACHINERY •
INJECTION MOULDING MACHINES BACKED BY A WEALTH OF EXPERIENCE
As the exclusive Australian agency for Yizumi injection moulding machinery, Sydney-based PBERoboplas is in a unique position to advise the local plastics manufacturing industry. Yizumi is one of China’s biggest industrial success stories. The company’s growing reputation for producing state-of-the-art processing machinery has seen its output grow to more than 1000 machines per month. It has also seen US business analysts at Forbes recommend it as one of the top investment opportunities in Asia.
by the company are: Sinco – blow-moulding machines; Enmair – ancillary and automation equipment; ToolTemp – temperature controllers; Ferlin – conveying and dosing solutions; Crizaf – conveyors; Wemo – robots; and TecnoMatic – robots. The result is a complete range of plastics machinery and ancillary equipment from raw material through to
finished product that can increase efficiency and raise productivity at competitive costs for Australian plastics processors.
PBE-Roboplas 02 9674 6511 www.pbe-roboplas.com.au
The Yizumi range is comprehensive, from 60 through to 3400 tonne machines, including a full capability of different integrated turnkey technologies through a host of collaborative agreements.
For PBE-Roboplas, representing Yizumi is only one part of the equation. Since its origin as the product of two specialised businesses merging together, the company has been active in the plastics industry for more than four decades and accumulated a breadth of industry knowledge that sees its expertise in demand throughout the country. So, in addition to supplying new equipment, PBERoboplas supports the industry with maintenance, repairs, and a strong background of technical experience in robotic tooling and integration. Furthermore, the company places great emphasis on its ability to holistically support customer requirements. According to PBE-Roboplas co-owner Gerald Frutschi, “It’s all about helping the local plastics industry to increase efficiency and reduce operating costs so that it really can compete with its offshore counterparts.”
2/6 Taronga Place, Mona Vale NSW 2103 www.serpent-dove.com.au
Aside from Yizumi, other supported brands offered industry update ad.indd 1
NOVEMBER 2019
30/08/2011 5:25:30 PM
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• MACHINERY
DOOSAN MACHINES EXCEED EXPECTATIONS Formerly known as Liberty OneSteel, InfraBuild's Workshop/Roll Shop in Mayfield NSW has recently installed three Doosan machines to increase productivity by reducing machining times. Andrew Norton checked them out. According to Robert Fenwick, Superintendent REMS of the Workshop/Roll Shop, the three South Korean-made machines supplied by Hare & Forbes have performed better than expected and have proved to be excellent value, being priced well below competing Japanese machines. Fenwick said that life cycle costs were considered over a ten-year operating period with the option to keep the machines longer before replacement. He also said that tooling life can be up to four times longer on the new machines, which makes investing in Doosan even better value. Fenwick says the training and after sales service provided by Hare & Forbes is better than the competition and he particularly likes is the positive nature of the company, which doesn't criticise the competitors. He says that Hare & Forbes' Cameron Hart and Clive
Tallentine visited InfraBuild on many occasions and the Hare & Forbes CNC team completed in-house training on all three machines. One example of the after sales service occurred when a part being machined in the Puma 2600 SY broke loose and shattered the laminated glass viewing window. Hare & Forbes arranged to fix the window immediately to reduce down time. InfraBuild has set up computer monitors at workstations showing what the finished component should look like, with the raw material superimposed over it. Operators can see at a glance where raw material has to be machined to achieve the end result to enable CADCAM programming of the machines, together with standard conversational programming on the machines.
DNM5700 Apart from the safety factors inherent in the design of this machine, the main benefit has been the 12000rpm spindle speed. For example an 8mm diameter tool needs a spindle speed
An Australian owned and operated company for more than 20 years, we offer a unique and innovative service to the plastics industry. Not only do we sell plastic injection moulding machines and robots, we offer service contracts, and automation solutions by customised customer engineering. We are the highest quality Plastic Injection Moulding Machine Suppliers and Service Providers in the industry.
5/6 10 Foundry Road, Seven Hills NSW 2147 (02) 9674 6511 www.pbe-roboplas.com.au
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metal shavings straight onto a chain-type swarf conveyor. These sloping walls make the machine easier to clean than the DNM 5700
Puma 2600 SY This machine was only three months old when I toured the InfraBuild workshop. of 8000rpm, which the DNM 5700 can handle easily, whereas the machine it has replaced had a spindle speed of only 3000 to 4000rpm. The DNM5700 is used for making tool parts from high carbon, high chromium steel blocks. Certainly the finish of the parts I examined machined by the DNM 5700 was superb. I've seen plenty of machine parts, but the way the components fitted together was pure precision, helped by software programming that offers a 45 to 50 per cent improvement in accuracy over older machines. And of course the skill of the operator Greg, who has a feel for machinery and how it should operate. One component InfraBuild added to the DNM 5700 was the optional coolant gun, which sprays a vegetable-based liquid (Hangsterfer's Machine tool coolant) on metal shavings to flush them towards augers, which feed a chain-type swarf conveyor. The swarf is then recycled. Robert Fenwick said using the vegetable based coolant was more expensive than other coolants but non-carcinogenic to safeguard the operators. The only complaint that Greg had was that compared with the old unguarded machines accessing the back of the machine to remove all the swarf was more of a task than before, although he appreciated the safety features built into the new Doosan machine.
Puma 5100 This machine skims rolls machined for Australian Tube Mills and with its heavy-duty design and overall rigidity increases tool life by more than two times while job time is reduced by 30 per cent. Tools can be changed easily and Fenwick said the machine is straightforward to program. As with the DNM 5700, the plastic covered programming screen is large and programming stages are easily seen. The Puma 5100 has sloping internal walls that with the help of the coolant gun direct
The 2600 SY makes punches and dies for wire and fencing industries from hardened steels having a high carbon and chromium composition. The detail of the finished products has to be seen to be believed with perfect holes through machined blocks. But one aspect of the 2600 SY I really liked was the ambient temperature thermal compensation of the machine. For example, on hot days the machined steel may expand slightly, which can affect the extremely fine tolerances required, while on cold days the steel may contract slightly, also affecting tolerances. The 2600 SY can provide compensate for these variations within the machine to maintain tolerances: just another example of the thought that has gone into the design of Doosan machines. Again like the 5100, the 2600 SY has sloping internal sides that in conjunction with the coolant gun fitted make removal of swarf very easy. Rob Fenwick said that programming the 2600 SY is easy and as with its counterparts and reduces set up times before machining runs.
Final words Of course no machine is any good without competent operators, and certainly the guys I met on the floor were dedicated to their work and have a feel for the machines, indicated by the sounds of the machines and the colour of the metal shavings. The workshop had an easygoing atmosphere and this was reflected in operators like Greg having spent most of their working life at InfraBuild. Robert Fenwick has been with the company 13 years and told me he has no desire to leave. He also said that the biggest part of InfraBuild 's output is for the construction sector. Much of the tooling I viewed was for the rural markets and Waratah Fencing. In conjunction with other companies InfraBuild produces silos that come complete with engineers' reports on structural integrity, which can reduce insurance rates in the long term. However the main outputs are long products in bar and coil, reinforcing products, spring steels and wires, wire for rope and other rural products. Hare & Forbes Machineryhouse www.machineryhouse.com.au
NOVEMBER 2019
’S APPLIED
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• NETWORKING
WIRELESS GATEWAYS TAKE SENSOR DATA TO THE CLOUD
UNDERSTANDING INDUSTRIAL ETHERNET can vary across the site meaning that industrial devices must have a wide input range to cater for multiple power requirements. Many Industrial Ethernet switches also often have redundant power inputs. This allows the weakest link (the power supply) to have a redundancy via a backup power supply, ensuring maximum up time.
Taking the Industrial Internet of Things into the cloud, Turck has released a series of universal wireless gateways specially designed for industrial automation. The TCG20 Series gateways offer combinations of Wi-Fi and 3G cellular (UMTS) connectivity to help connect machines, plants and remote measuring points to automation networks. Multiple interface options include serial RS232/RS485 ports, a CAN port and up to five Ethernet ports, with support for CANpen, Modbus TCP, Modbus RTU, OPC UA and Codesys network variables.
An integrated web server allows each gateway to be set up online at any time using easy graphical menus, and there is an Edge-PLC Editor to handle simple controller tasks and configure the data for transmission. The wireless gateways are a key component of Turck’s recently released Cloud Solutions, all optimised for the special requirements of industrial automation. Turck Australia 1300 132 566 www.turck.com.au
There are many different challenges in an industrial environment that standard commercial switches are not able to solve. Industrial Ethernet switches are designed for the harsh conditions and environments that are generally present in control networks, such as dust, dirt, vibrations, sweltering heat and freezing cold. Industrial switches don’t have the advantage of clean air-conditioned rooms and must be designed to operate in these extreme conditions. In terms of functionality today, there is very little difference between an industrial switch and a commercial switch. Both are designed to pass IP traffic and provide a backbone for communication between the devices connected to them. Industrial networks have different priorities when compared with a commercial network, which means that industrial switches need to be more robust, not just to the environment, but also when it comes to the transmitting data. An industrial network must prioritise the delivery of data to ensure that the control network, for example a mine or factory, is able to operate safely and to minimise any downtime. Many legacy devices and protocols must also be integrated into modern control network and use multiple types of cable, including Ethernet fibre and even integrated serial ports. Another unique feature of an industrial switch is the fact that most industrial switches are powered via DC. A typical industrial switch will operate between 12 and 48V DC, which
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Communication is required in some extremely harsh environments, and an industrial switch must be able to not only withstand heat and dust, but do so without any moving parts, such as venting fans which reduce the mean time between failures of the device. Industrial switches are built using components that can withstand temperatures ranging from -40 to +85˚C and are designed to last a lot longer than commercial switches, usually with MTBF figures calculated well over 10 years. Unmanaged switches such as Hirschmann’s Spider range are meeting the harsh requirements of any industrial network, with plug-and-play technology built into the Spider III range for extremely fast installation and start-up and without any tools required. Although there are many factors that separate industrial switches from commercial switches, the reality is that as things like the IoT and Industry 4.0 become more popular and more industrial networks are connected to the Internet, industrial switches and commercial switches are coming closer in terms of software, management and cybersecurity, while continuing to differentiate themselves to meet the requirements of their environment. For a strictly limited time Control Logic has released incredibly low pricing for Industry Update readers with up to 60% off selected Hirschmann Spider III unmanaged switches. Control Logic 1800 557 705 www.controllogic.com.au/spider
NOVEMBER 2019
ADHESIVES AND FASTENERS •
SPECIALIST NZ ADHESIVES COME TO THE AUSTRALIAN MARKET
CRC Industries Australia has added seven leading Ados adhesives to its product portfolio. The Ados brand was founded in New Zealand 60 years ago and purchased by CRC in 1996. According to CRC Industries Australia MD Murray Walbran: “As a leader in specialty adhesives for the maintenance and repair professional, CRC Industries Australia is very excited to be able to introduce these well-respected adhesive products to the Australian market. “Thanks to the addition of these new products, CRC Industries Australia’s adhesives range now includes contact adhesives and pipe cement for almost every possible application.” Highlights of the new range include CRC F2, a high-performance generalpurpose contact adhesive that is water resistant and flexible with a high bond strength that makes it ideal for a wide range of uses. CRC F2 is is available in 75mL tubes or 125mL, 250mL and 1L tins. CRC F3 is a thixotropic high-strength contact adhesive formulated to be non-spill and non-drip, providing greater control of application and better coverage. Its gel form makes it ideal for vertical and ceiling applications and for bonding onto porous surfaces. CRC F3 comes in a 500mL tin. CRC PVC pipe cement is a generalpurpose clear PVC adhesive specially formulated for sealing and bonding joints in PVC guttering, conduit, waste bowls, standard low pressure pipe systems and more. It comes in 250 and 500mL tins. CRC multi purpose spray adhesive bonds most materials quickly and easily,
giving a long lasting bond. It is formulated to give a fast tack off, low soak spray and dries clear. It comes as a 210 or 575mL aerosol. CRC ultra-high-strength aerosol adhesive gives an immediate and permanent bond on a wide variety of surfaces. It is formulated to give low soak, cure fast, dry clear and be non-staining, and comes as a 550mL aerosol with a variable nozzle that allows controlled, accurate spraying with a variable spray width. CRC Stuff Off is a powerful adhesive remover designed to soften or dissolve most adhesives and paints as well as uncured laminating resins and uncured sealants. It also removes paint spills, graffiti, inks and grease and is ideal for use on metal, wood, fabric, carpet, stone, brick and steel surfaces. It is available as a 550mL aerosol. Finally, CRC MS Sealant is a highperformance single-component neutral curing adhesive sealant based on MS polymers. It has excellent primerless adhesion to all materials commonly used in the demanding building, construction and engineering industries. It waterproofs, bonds and seals for a wide variety of applications, and the cured product can be painted with most solvent and water based paints and varnishes. It comes in 400g cartridges for white, black and grey and a 300g cartridge for clear. CRC Industries Australia 1800 224 227 www.crcindustries.com.au
NOVEMBER 2019
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• ROBOTICS & AUTOMATION
EXPANDED SERVO RANGE IMPROVES ACCURACY AND COMMS
Omron has expanded and improved its successful 1S servo range with further models designed to increase machine productivity and reduce downtime.
AUTOMOTIVE AND ELECTRONICS SECTORS CONTINUE TO DRIVE ROBOTICS
The new servos are easily tuned, with 2 degrees of freedom. And several servos can be tuned at once, meaning overall setup time has been reduced by 50 per cent.
New data from the International Federation of Robotics (IFR) show the global demand for industrial robots continuing apace, with 422,000 units shipped globally in 2018, amounting to a total value of US $1.6 billion in new orders. This level is slightly surprising given that the automotive and electronics manufacturing sectors remain the biggest users of industrial robots, and neither sector was particularly buoyant during 2018.
The new 1S series offers simplified machine design and maintenance. It is compact with a smaller motor size and can be easily mounted, with no external terminal rail needed.
Geographically, there remain five major markets for industrial robots: China, Japan, the USA, the Republic of Korea, and Germany. These countries account for 74% of global robot installations.
The new 1S range features a 23bit multi-turn absolute encoder with battery backup to ensure it retains position information when power is removed.
And cabinet size has been reduced. The compact servo drive is the same height throughout the power range from 0.1 to 7.5kW.
The range comes with Omron’s exclusive Sysmac Studio programming software, which provides a full suite of integrated functions.
Omron Industrial Automation 1300 766 766 www.omron.com.au
China remains the world´s largest industrial robot market with a share of 36% of total installations. In 2018, about 154,000 units were installed. This is 1% less than the previous year but more than the number of robots installed in Europe and the Americas together. The total value of installations reached US $5.4 billion – 21% higher than in 2017.
The original 1S servo (up to 3kW) has been expanded and is now available up to 15kW. Improved drive technology optimises the full cycle, through the machine design, installation and commissioning tasks and finally to the maintenance once in production. In addition to the traditional motion solution, the 1S servo offers network-based safety (Safety over EtherCAT) as well as its standard hard-wired safety input. Loop control has also been improved for greater accuracy and higher machine productivity.
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The servo can be easily connected to a controller via EtherCAT, with a 125μs communications cycle.
However, new growth markets are emerging. Sales of industrial robots in India reached a new record, with 4771 new units installed in 2018 - an increase of 39 per cent over the previous year. India now ranks eleventh worldwide in terms of annual installations. The automotive industry remains the largest customer industry by far in India, with a share of 44 per cent of total installations. But the strongest growth driver in 2018 was general manufacturing industry, increasing by 28 per cent. However, the nation remains relatively lightly automated. For example, the robot density in India’s automotive industry is a low 99 robots per 10,000 employees, compared with Indonesia (440 per 10,000), China (732), and the frontrunner Korea (2589). The World Robotics 2019 report is available now from the International Federation of Robotics (www.ifr.org).
NOVEMBER 2019
BE THE CONTROLLER OF YOUR AGV SYSTEMS Now you can, with the newly arrived state-of-the-art MAX AGV & warehouse management system. All system configuration tasks are done visually with the windows-based MAX Editor, enabling you to configure all aspects, from the location & operation of a pick up or storage position. MAX Editor is really easy to use & learn for operators. Ask us for a demonstration. Key benefits are: > Runs on a modern client server WindowsÂŽ environment, utilising MicrosoftÂŽ products > Ability to edit your own AGV track & functions > Easy to create future expansions & edit modifications.
With over 3,000+ installations & more than 30 years expertise, Robotic Automation P/L is your Trusted Supplier. Contact us on: 1300 552 333
sales@ragroup.com.au
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• ROBOTICS & AUTOMATION
SOFTWARE IMPROVES ROBOT GUIDANCE AND TRACEABILITY
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Datalogic has developed new robot guidance and traceability software to further enhance the use of vision-guided robots and cobots in a wide variety of pick, place and other vital production line tasks. The new Impact 12.2 software incorporates a number of calibration and performance enhancements to make robot programming faster and simpler, as well as improve accuracy and traceability. “With Datalogic’s Impact 12.2 system, robots can now be deployed faster, and they are more adaptable to changing applications in dynamic industries such as warehousing, logistics, supply chain, manufacturing, automotive, healthcare, transport and OEM markets,” says Bradley Weber, Product Marketing Manager – Machine Vision, Datalogic. “The latest software has been thoroughly tested in conjunction with leading robotics company Universal Robots, and has been fully approved and UR+ certified to work their robots and cobots. UR+ certification means they have the full technical support and expertise of the Universal Robots team, as well as access to their highly customisable software,” adds Weber.
robots, processors and cameras. Like previous software, Impact 12.2 runs on all Datalogic’s smart cameras and MX industrial vision processors. By using the same intuitive drag and drop environment across all hardware, users can set up the vision system in less time and share vision programs between smart cameras and vision processors. Impact also allows users to create custom user interfaces in minutes to monitor the line. Flexibility is important to automated processes, and the latest Impact software can solve many applications simultaneously – such as guidance, gauging, inspection and identification – as well as solving variations of the same application. Datalogic’s optical character recognition can read characters in trickier locations or on harder to read surfaces, such as the side of a metal housing, the VIN number on the frame of a car or the date/lot code on a package. The tool can be set up to read characters of different fonts or text that is slanted, slightly blurred or displayed on a noisy background.
Datalogic’s latest Impact software was designed with a focus on traceability and guidance, with upgrades to performance, ease of use and flexibility, to save time and improve productivity.
“Key customer advantages include swift and simple calibration, reducing learning and programming times and accurate robot guidance, all with full end-to-end traceability to ensure product quality and transparency,” says Weber.
Performance enhancements are provided by the new system’s calibration software, which improves the capability of pick and place applications; the locating tool to improve positional accuracy; and OCR upgrades to assist with high-speed traceability applications.
Datalogic’s latest Impact software platform integrates with more than 100 vision tools, and runs on all smart cameras and industrial vision processors for any vision application and inspection requirements.
Ease of use features of the new Impact software include an intuitive system, ease of set-up and simple integration with
Datalogic 03 9558 9299 www.datalogic.com
NOVEMBER 2019
ROBOTICS & AUTOMATION •
NOT INVENTED HERE – BUT MADE FOR USE DOWN UNDER
Soluuons e g ra to S l ia tr s u BAC Modern Ind luuons o S e g ra to S l ia tr s BAC Modern Indu
By Colin Wells
novaaon! in e d a m n a li a tr s Support Au ovaaon! n in e d a m n a li a tr Support Aus
Colin Wells, Robotic Automation
Over the past 30 or so years I have seen some highly innovative and even world-class robotic solutions employed in Australian and NZ industry. And when you consider the size of our manufacturing industry the population of robots employed is pretty good compared with other developed nations. The fact is that the modern industrial robot is ideally suited to the difficult manufacturing landscape that exists in our part of the world today even more so than 30 years ago. Low volumes, small batch sizes and ever-changing requirements are all in the robot DNA. Indeed, I have often thought that if robots had not already been invented elsewhere somebody down-under would have come up with the concept as it’s such a perfect fit for our industry. And here are ten good reasons why (in no particular order):
• Robots are highly flexible tools that can be adapted to ever-changing client requirements. • There is a huge range of payload and reach options from which to choose. • Today’s robots are really simple to program - virtually anybody can grasp the basics of robot programming. • And that programming is so user friendly that end users can edit or change programs themselves if they choose to.
NOVEMBER 2019
• There’s a huge number of standard tools, grippers etc and software options available. • Today’s communications options make it really easy for a robot to fit into an existing plant. • Safety is at an all-time high, with CEcompliant safety modules built in. • Robots are highly versatile with the ability to do more than one application at the same time.
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• Robots commonly have 50 thousand hours MTBF so are very reliable. • And last but not least is price. You get a lot more robot nowadays for far less outlay, simply because of the sheer volumes the robot manufacturers produce. Actually, the robot manufacturers look like they’ve really got it made. They use their own robots to make more robots, working 24 hours a day with minimal “thermal unit input” (human labour) and with no need to turn on either the lights or the heating! That’s a business model we could all learn from. So if you haven’t yet got around to looking at what robots can do for your plant then now is as good a time as any. Colin Wells is Managing Director of Robotic Automation.
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www.bacsystems.com.au INDUSTRYUPDATE.COM.AU
39
• ROBOTICS & AUTOMATION
AGVS GAIN THE FLEXIBILITY TO RULE THE WAREHOUSE
If there was ever a technology that has failed to live up to its potential in Australia, the Automatic Guided Vehicle or AGV is a prime case in point. Long-heralded as the next big thing in materials handling, AGVs have been proposed for years as the ideal alternative to fixed solutions such as conveyors. But while programmable robots have successfully been deployed in countless manufacturing and materials handling applications, their mobile counterparts, the AGVs have failed to get traction. But that is just about to change, according to Colin
Wells, MD of Robotic Automation, thanks to a new generation of AGVs that are every bit as flexible as their robot cousins. “So much of Australian industry and logistics is based on flexible working that it’s not hard to see why the AGVs have been lagging the robots,” says Wells, whose company has been working with AGVs for 15 years. “While robot manufacturers have invested in operating systems that allow the user to use one robot for multiple tasks, the majority of AGVs have been stuck in a single task environment, going from A to B to C over and over
RECYCLABLE & REUSABLE RECYCLABLE & REUSABLE Foam Lined Bubble Bags Foam Lined Bubble Bags Leaders in LABELLING & SIGNAGE SYSTEMS
again,” he explains. “And that’s no more flexible than the conveyors they’ve been put in to replace.” The game-changer comes in the form of the Max control system that runs the new crop of AGVs from MAX AGV. The Swedish company produces a full range of AGVs, from a range of forklift types to carrier types and specialpurpose designs. Max runs on a standard client server Windows environment, and being Windows based is user friendly and easy to configure. This means that any user can reprogram new tasks for an AGV without learning a whole new language. It not only helps all the AGVs in a facility to keep track of each other and to assign the AGVs with new work tasks, it makes sure that loads are transported to the correct destination, at the right time and in the most efficient way.
Effectively, this MAX AGV software is a warehouse management system in its own right and can also control an automated storage and retrieval system if required. Leaders in LABELLING & SIGNAGE SYSTEMS
1300 764 788 / info@ojh.com.au It provides 3D visualisation of the complete system, 1300 764 788 / info@ojh.com.au together with comprehensive statistics and diagnostics,
which can be sent to any suitable device connected to the 3 Layer Bubble Wrap system via email or text message. This also completely Extra protection3without Layerexcess Bubble Wrap cuts out the middleware and its associated issues. weight, saving on shipping. Extra protection without excess
weight, saving on shipping. So, will these developments help the AGV to catch up 0.08mm Foam Lining with the robot? Colin Wells offers an insight from a recent Goods slide into packagingFoam easily. Lining 0.08mm project from Robotic Automation. Foam acts as aGoods moisture absorbent. slide into packaging easily. Added impact protection. Foam acts as a moisture absorbent.
“We are replacing a multiple-robot palletising system for a large food manufacturer that has palletised several million pallets to date. We installed the original system based on Motoman robots an amazing 24 years ago, and we’ve been supporting it to the extent that it has been running product to “breath” water High and pull stay strength seams allows the continuously for almost a quarter century, which just goes to resistant. Extra product side protection. to “breath” and stayshow water the benefits of proper maintenance,” he says.
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To suit specific applications.
“The replacement system combines several Motoman palletising robots fitted with ‘shelf-ready compliant grippers’ in an open architecture modern flexible system combined with embedded MAX AGVs, and we’ve every confidence that it will still be earning its keep in another 20-plus years’ time,” Wells concludes.
Robotic Automation 1300 552 333 www.roboticautomation.com.au
NOVEMBER 2019
WORKPLACE HYGIENE •
PNEUMATIC ACTUATORS CLEAN UP IN FOOD HANDLING DUTIES Tiny but robust Firestone Airomatic pneumatic actuators from Air Springs Supply respond to high-speed automation, conveying and transfer challenges that demand ultra-compact and ultra-hygienic performance when handling food, beverage and delicate manufactured products. The smallest-ever, metal-free and maintenance-free 50-P-10 Airomatic Polyactuators achieve a stroke of 10mm at maximum pressure of 3.5bar and a diameter of 50mm inflated, yet can exert forces of up to 38kg at just 3.5bar. Constructed from layers of polyurethane welded together to form a tight, tough seal, they have been laboratory tested to last for five million cycles without product failure or performance degradation. Originally designed for the conveyor
industry – where their compact design permits increased design flexibility – Airomatic applications include transfer sections and roller brakes, but they can be used in almost any industrial actuation application requiring very small pressure and stroke. The three-barb fitting design allows for easy installation of standard industrial tubing. The Firestone Airomatic Polyactuator range – the most compact pneumatic actuator range Air Springs Supply has ever introduced to Australia – is one of the latest and smallest members of a Firestone actuator and isolator family that includes Airstroke actuators and Airmount isolators in individual stroke capacities up to 40,000kg and measuring up to 1m across. The tiny Airomatics are proportionately just as tough as their larger counterparts and are easily customisable to meet specific sizes and shapes for a
wide variety of materials handling and processing applications. “Firestone developed the Airomatic Polyactuators to satisfy the need for very small spaces and light forces,” says Air Springs Supply Technical Product Manager, James Maslin. “These highly compact actuators have no pistons, rods or sliding seals, so friction, bending, scoring and wear are not a concern. They are easy to wash down and don’t require lubricants to which grime and pollutants can attach.”
“Firestone engineered these actuators to be as robust and reliable as their larger air springs, which have been proven over decades in Australian industrial environments. They will last for literally millions of cycles without product failure or performance degradation.” Air Springs Supply 02 8877 5500 www.airsprings.com.au
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NOVEMBER 2019
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We produce PRODUCT VIDEOS, CASE STUDY VIDEOS, MANUFACTURING CURRENT AFFAIRS VIDEOS and HOW TO VIDEOS EXCLUSIVE! NOW PRODUCING 2 PART DOCUMENTARIES
Tim Webster
Australia’s National Icon and News Presenter
(Channel Ten, Foxtel, Sports Tonight, 2UE And 2CH)
VIDEO PRODUCTION HIGHLIGHTS
Industry Update Youtube Channel Statistics
1,250,000 impressions* 588,000 views* *Since service launch in 2017
Since its launch in 2017, Industry Update Video has been a phenomenal success, with content spanning the whole of manufacturing industry.
• Hosted by national TV icon and news journalist Tim Webster • Filmed in a 6pm nightly news broadcast style • Creating a high level of integrity for clients’ products and services • Average video length of 1 to 2 minutes • Individual client playlists, have all your videos in one place • Embed these videos on your website or any social platform (Facebook, LinkedIn etc) • All magazine advertising includes a QR code that links back to your website
Product Video Packs Companies must have good video content now - buyers expect it and will just go elsewhere if they don’t have something interesting and informative to watch. More importantly it increases sales by 81% (see below). It is a no brainer.
More facts: With over 1.5 million impressions and 600,000 views in less than 12 months, our videos are getting great rates of engagement. Plus, each video has an accompanying story published online, in e-news and in the magazine (with a QR code) to integrate all media options.
76% of businesses with product videos say their sales have increased, while the improved educational quality of the content reduced support enquiries by 47%1 One billion hours of video are watched on YouTube every day, with a user’s average viewing session lasting 40 minutes2 Source: 1) https://www.wyzowl.com/video-marketing-statistics-2018/ 2) https://www.youtube.com/yt/about/press/
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Number one manufacturing publication in Australia Circulation of 19,233 and readership of 76,932 Audited by
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ENVIRONMENT/ WASTE MANAGEMENT •
ELIMINATING RISKS IN WASTEWATER PUMPING vent etc) will ensure a longer service life for shafts and bearings. An aeration system can also be safer. Traditional surface-mount aerators are located in the body of water, meaning specialist equipment and skills and certifications, along with higher safety risks for operators. A Venturi Aerator is driven by a self-priming pump, and all pump and aeration equipment is mounted on the bank of the lagoon. This eliminates the need for cranes, rowboats or complicated tethers to access equipment. This gives operators easy access for planned regular routine maintenance, keeping equipment at peak operating efficiency. This always proves more effective than unplanned breakdowns.
With OH&S issues being a priority for all companies, the range of pumps distributed by Hydro Innovations addresses both operator safety and pump maintenance costs, while delivering improved performance in waste management. The need to access wet wells with multiple people to repair submersible pumps can be a thing of the past with the Gorman-Rupp range of above-ground self-priming pumps that can easily be monitored and maintained by one person from the safety of ground level. Gorman-Rupp pumps remove the need for chains, guide rails, harnesses, cranes and confined space training and greatly reduces the need to ever access wet wells. Similarly, the Gorman-Rupp and Venturi bankmounted aeration system allows ponds and lagoons to be aerated from the safety of the bank, removing the need for workers to be exposed to unnecessary risks. Wastewater pumps are at the least glamorous end of any production process, but selecting the wrong ones can be problematic, be a drain on the maintenance budget, and can pose safety risks for operators. The conventional wastewater pump system uses submersible pumps. Any works required, whether it be removing a blockage, replacing a worn or broken part, repairing or replacing guide rails, or repairing or replacing discharge elbows, requires the removal of safety screens, exposing operators to risks.
NOVEMBER 2019
Risks to operators mean a big investment in time and resources to manage WH&S. We are all familiar with the requirements for registering trained personnel, rated equipment registers, regular inspections and/or replacements. Time-intensive preparation of risk assessments and work statements, and management to ensure staff and operators are following procedures are massive drains on the bottom line.
Hydro Innovations offers manufacturers an audit of their wastewater systems to assist in eliminating risks associated with wastewater pumping and aeration systems.
Repairs and maintenance on above-ground pump equipment are far more convenient and cost effective, with most risks eliminated
Hydro Innovations 02 9898 1800 www.hydroinnovations.com.au
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Self-priming wastewater pumps greatly reduce the level of supervision and admin required in operating your facility and wastewater management. Working at heights becomes redundant. Working over water is no longer necessary. Working with heavy swinging weights becomes a thing of the past. Working with cranes – no longer required. And working in a confined space is no longer necessary. Self-priming wastewater pumps eliminate a lot of risks, but buyers need to be aware of some important factors to further reduce management headaches and equipment downtime. When buying a self-priming pump, ensure the pressure relief valves are properly rated. They should have teflon gaskets for the fill port. Clearance adjustments need to be from the nondrive end to reduce maintenance time and improve safety. And the right bearing protection (ie double lip seals, atmospheric
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• ENVIRONMENT / WASTE MANAGEMENT
PROSPECT OF CLEAN ENERGY FUTURE LIGHTS UP MELBOURNE EVENT
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T. Now that’s PPLIED IED Applied Thinking. All-Energy Australia has recorded a 20 per cent increase in visitor numbers, as more than 10,000 industry professionals attended this year’s conference and exhibition. Held in Melbourne on 23rd and 24th October in partnership with the Clean Energy Council, the event carried the theme of “advancing Australia’s transition to a clean energy future”.
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According to Clean Energy Council CEO Kane Thornton, “All-Energy Australia has now become established as one of the go-to events of the year and each time I attend it gets better and better. The extraordinary line-up of experts in the conference sessions means that it is possible to be inspired and challenged right throughout the event. “The industry’s continued development and maturity are reflected in the size and scope of the exhibition hall, which gets bigger every year “It has been fantastic to make some new connections at the many networking opportunities, and I would like to thank all those who attended the Clean Energy Council’s Solar Masterclass series or the Women in Renewables luncheon, as well as those who submitted entries for the Solar Design and Installation Awards.” With more than 200 speakers, across seven content streams, the All-Energy Australia 2019 conference opened with a welcome from The Hon Lily D’Ambrosio MP, Victoria’s Minister for Energy and Solar Homes, and a keynote from Prof David Shipworth (Energy and the Built Environment, UCL Energy Institute), Richard Adams (Director, Innovation & Entrepreneurship Centre, NREL) and Tim Finnigan (Director, CSIRO Energy). The conference programme was strategically developed to benefit industry professionals by sharing the latest trends and insights, including installers, investors, consultants, engineers, clean energy project developers and planners and site operators.
Key industry topics and focuses addressed in this year’s conference included: consumer energy, commercial energy, zero emissions, mobility large to utility scale systems, future energy models, technical innovation and R&D, agricultural energy, microgrids, energy storage, finance, and smart grids. The largest All-Energy Australia exhibition to date included more than 300 innovative energy products and services companies on the exhibition floor, who showcased and demonstrated their market leading solutions. Growatt, platinum sponsor of All-Energy Australia 2019, described the event as being the opportune platform for its business to engage with the Australia and Asia-Pacific energy industries, especially as a launch platform for its latest inverter storage solution. Robby Clark, Exhibition Director at Reed Exhibitions Australia, says All-Energy Australia 2019 continues to elevate its reputation as the largest all-encompassing energy event in Australia, reflecting the strategic contributions of their partners and the industry’s ongoing expansion. “All-Energy Australia 2019 was a huge success beyond its size and scale, with our largest conference programme featuring over 200 speakers and exhibition with over 300 innovative suppliers, the industry engagement and business connections continued to support Australia’s progression to zero emissions.] “We look forward to working with the clean and renewable energy sector over the next 12-months to continue this momentum and deliver an even larger All-Energy Australia event in 2020,” Clark concluded. All-Energy Australia 2020 will be held at the Melbourne Convention & Exhibition Centre, alongside Energy Efficiency Expo and Waste Expo Australia, on 21st and 22nd October 2020.
NOVEMBER 2019
ENVIRONMENT / WASTE MANAGEMENT •
DOSING SYSTEM PUTS WATER TREATMENT ON THE SKIDS Toolkwip Pumps now offers a skid-mounted dosing system that will seriously reduce both the setup time and costs associated with installing water and wastewater treatment systems. The ProSeries Skid Systems are designed and manufactured in the USA by Blue-White Industries to complement the company’s renowned Flex-Pro series digital peristaltic dosing pumps and Chem-Pro series digital diaphragm dosing pumps. The skid units are manufactured from chemical resistant polyethylene, making them very durable, while also being lightweight and aesthetically pleasing. And the inclusion of leak-free threadless connections and built-in spill containment makes this a truly environmentally friendly dosing package. All skid units include a pressure relief valve, check valve, flow indicator, calibration cylinder, pulsation dampener
NOVEMBER 2019
and pressure gauge as standard items. They are currently available in both single pump and dual pump configuration and can be customised to include all necessary valves, sensors and flow meters to suit specific applications. They can also be set up in bays of multiple skids together catering for all sizes of treatment plants. Applications for these systems include: chemical metering, chlorination, fluoridation, flocculants, polymers, caustics and much, much more. ProSeries Skid Systems, along with the Flex-Pro and Chem-Pro pumps are distributed in Australia by Toolkwip Pumps, which holds large stocks of pumps and parts ready for immediate dispatch. Toolkwip Pumps 03 8805 0500 www.toolkwippumps.com.au
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• ROBOTICS & AUTOMATION
CONTINUING THE AUTOMATION LEGACY TOWARDS INDUSTRY 4.0
John Young
John Young discusses the benefits of bringing legacy control systems into the fourth industrial revolution. Today, it's unlikely that you would see somebody going about their morning commute on a penny farthing. However, advancements in technology and the need for light, portable transport mean that the 19th century bicycle is making a comeback. Could manufacturers learn a lesson from holding on to older technology? The cyclopic is an electric, foldable bike that’s set to be the most compact on the market. The invention takes inspiration from the penny farthing. Its handles are fixed on the larger front wheel, and the back wheel folds inwards so the bike can fit into a portable bag that rolls along. The cyclopic is designed to offer users with a space-saving, lightweight solution to city travel. While manufacturers don’t use equipment that has been around as long as the original penny farthing, most facilities do still rely on older equipment in their production lines. As the first generation of factory automation comes to an end, the future of many control systems may seem bleak. In fact, a 2019 survey carried out by Dell Technologies found that 91 per cent of midsize and larger organisations face major hurdles to digital transformation. The notion that these organisations should scrap all their legacy systems in favour of new infrastructure is impractical. Instead, manufacturers should consider how their existing equipment can connect to the Internet of Things (IoT).
Out with the old? “The programmable controller's time was right. It invented itself because there was a need for it, and other people had that
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same need.” Those are the words of Dick Morley, the father of the programmable logic controller (PLC) as he reflected on his invention, 40 years later. When the PLC was invented in the late 1960s, it was built to give manufacturers better insight into their plants’ processes. This need hasn’t changed very much in subsequent years. Real-time machine control is still a necessity, but the adoption of new technologies means that older PLCs may be lagging behind. So, are these legacy systems destined for the scrap heap? Not necessarily, they just need to be able to monitor more processes. If we consider the monitoring needs of a variety of industries, it is clear that each one has its own set of requirements. A water utility may be required to monitor the health of its phone lines to make sure they’re working in case of an emergency; while a packaging facility that uses injection moulding may need to retrieve data on the speed of its machines. While control systems such as the PLC won’t be made redundant any time soon, their functions and capabilities will need to extend in order to manage these increased data requirements.
Smarten up Manufacturers may need some support to take their control systems into the future. Modern PLCs often come with an Ethernet interface, which older or less expensive systems do not have. Instead, many legacy systems adopt a sometimesbewildering range of serial communications and proprietary protocols that lack the interoperability most manufacturers require. This can make any modifications that integrate add-on IoT connectivity
seem complex, but this does not mean it’s impossible. A convertor that can both interact with and extract sensor data from PLCs, and then communicate this data to external systems, could be employed. The convertor acts as an IoT edge node that is able to communicate data to the cloud through an IoT gateway, which is particularly useful for PLCs with wiring constraints as it involves no interruption to functioning systems.
Connecting the unconnected Control systems are not the only pieces of legacy equipment that require an upgrade. If we think of a commonly found piece of automation equipment, such as a motor, the fundamentals of its technology have not changed over the last century. Motors are inherently simple, so it’s tempting to think that they operate without any major problems. However, motors are extremely energyintensive and maintaining their efficiency is an important priority. To manage motor maintenance, smart sensors can be placed on the equipment to convert it into a connected device that reports on vibration, temperature and other characteristics that may signify unhealthy behaviour. By enabling the predictive maintenance of hardware, manufacturers can plan maintenance according to the actual needs of the equipment, rather than fulfilling generic maintenance schedules. This extends equipment lifetime, meaning that it’s able to integrate into a smart factory without the risk of unplanned downtime due to breakdowns.
4.0 is dealing with the unique, one-off characterises of each legacy situation. Manufacturers often have to work with dated (or no) documentation for older equipment and must be careful not to create new issues. If the legacy system uses an older communication protocol, care must be taken to avoid overloading the bandwidth or the processor. Equipment obsolescence presents another challenge. As a natural consequence of continuous advancements in technology, obsolescence is impossible to eliminate completely and can lead to compatibility issues with new technologies. This presents not immediate concerns for manufacturers that have a plan and strategy in place for how they wish to upgrade. But, in cases where equipment breaks down, manufacturers may feel they have no choice but to purchase a new, expensive alternative. This solution would undo all efforts to migrate existing systems towards Industry 4.0, lead to extensive downtime and require the retraining of staff on how to use this new piece of equipment. Instead, manufacturers should prepare to continue the legacy of obsolete equipment by building a relationship with a reliable parts supplier who can source and send obsolete equipment so that a facility can continue to enjoy the benefits of retrofitting. While the thought of riding a penny farthing might seem to belong in the past, its electrified reinvention with the cyclopic demonstrates that older technologies needn’t be left behind. When planning a facility’s Industry 4.0 strategy, it’s easy to get caught up in the idea that control systems need a complete upgrade to keep pace. However, it is possible to teach old equipment new tricks, and investing in technologies that can convert older equipment into intelligent devices will help bring any plant up to speed.
Overcoming challenges One of the biggest hurdles when bringing older systems into Industry
John Young is APAC Director at industrial equipment supplier EU Automation.
NOVEMBER 2019
MATERIALS HANDLING •
SHOPPING TROLLEY CASTORS HAVE SUSTAINABLE DESIGN A shopping trolley covers thousands of kilometres in the 10 or so years of its service life, so its castors are subject to significant wear and tear. When carrying out necessary maintenance, the aim should always be to conserve valuable resources and reduce the burden on the environment. So Tente has developed a castor design that enables worn or damaged parts to be replaced – a sustainable design that reduces costs. ShopBox Group of Heilbronn, near Stuttgart, Germany specialises in the maintenance and repair of shopping trolleys, serving supermarkets in 10 European countries. Its employees maintain and repair soiled grids, jammed child seats and, of course, wheels that shudder, jam or head in the wrong direction. There are more than 20 million shopping trolleys in use in Germany alone, all of which require regular maintenance. When designing wheels, it is important to focus on environmental factors and how resources are used. Usually, a trolley’s wheels and forks are riveted together, making it impossible to continue to use the remaining intact components if just one part of the unit is defective. But replacing the whole castor is necessary only in about 30 per cent of cases. In the remaining 70 per cent it is only really the wheel that needs to be replaced. If a wheel needs replacing but the fork is riveted to the wheel, then there is no alternative than to dispose of the fork along with the wheel. This results in unnecessary waste, the loss of resources and increased costs. The alternative is to use castors made by Tente.
sustainability, ease of maintenance and cost efficiency.
ON A ROLL – QUIETLY Elsewhere in supermarkets, and in the warehouses that supply them, employees move stock on rolling containers that can soon become very noisy, not only for the employees, but also for shoppers and the public. When deliveries are made at night or early in the morning, the noise of containers – loaded or empty, and moving on uneven surfaces – often leads to complaints from local residents. Noise is not only a nuisance, but also has a harmful effect on health: exposure to noise of more than 50dB can increase the risk of developing high blood pressure and cardiovascular problems. Logistics specialist Gebhardt Logistic Solutions, based in the German town of Cham, near the Czech border, has been a family business for six generations and 185 years, and now employs about 500 people at five production sites worldwide. It has established itself as a market leader in warehousing and transport solutions, developing and producing efficient logistic solutions for supermarkets, hotels and restaurants. The company does everything that it can to reduce noise, including insulating and suspending the containers’ base plates, using stretch film when attaching the goods to be transported, and using low-noise Duratech wheels from Tente. These are hybrid wheels with the
Duratech low-noise wheels last up to five years
body and base made from polyamide with an elastic core of solid rubber. This combination of materials results in significantly reduced noise emissions – 10dB quieter than comparable wheels, which sounds like half the volume.
ShopBox uses Tente’s shopping trolley castors for its maintenance work. Their special feature is that the wheel and fork are not riveted, but connected by a bolt. This enables ShopBox to replace the components separately. If only the wheel is damaged, the fork can still be used.
NOVEMBER 2019
Duratech wheels are also designed for stability and durability, and have been extensively tested to prove it. For example, heavily loaded roll containers are pushed over thresholds and obstacles, and have forklift trucks bump into them. The wheels also have to withstand cold and heat, dirt and rainwater, and show no signs of weakness even in snow. As a result, they have a service life more than twice that of comparable products, which are used for an average of only two years. In contrast, Duratech low-noise wheels are often used for up to five years, saving costs both in purchasing and maintenance.
The bolted connection offers further advantages, for example, when attaching the fork to the shopping trolley. Because the fork is not riveted to the wheel, it allows easier access for fixing. The wheel and fork can also be cleaned more easily when separated, as the dirty areas are easier to reach. With 40,000 shopping trolley wheels serviced per year, Tente’s design is valued by ShopBox and its customers for its
This solution has impressed Gebhardt’s customers. Indeed, the wholesale catering company Transgourmet makes a feature of the low-noise delivery of its goods in its sustainability brochure.
ShopBox uses Tente’s shopping trolley castors for its maintenance work
Tente Castors & Wheels 1300 836 831 www.tente.com.au
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• MATERIALS HANDLING
CRANE ENGINEERS ARE UP FOR A CHALLENGE Nonstandard appears to have become the new standard for Bomac Engineering. Indeed, according to Bomac engineer Tate McFarlane: “We find we’re getting more and more requests for non-standard layouts for our Altrac cranes and fall arrest systems. Either that, or it’s customers who know what they want to move but aren’t sure about the best way to go about doing it,” he adds. While, of course, the team is more than happy to provide stock-standard jib cranes and H-shaped gantry cranes,
the engineers do enjoy working through challenges where these standard designs just don’t quite work. Engineers Tate McFarlane and Victor Lim have recently set their creative minds to solving some unusual customer requests. These have included an inverted gantry crane that will sit 8m off the ground, driven by remote-controlled motorised trolleys. And there has been a fall arrest system featuring a dizzying array of nonstandard bends to suit some seriously modern architecture.
The nonstandard bends in this Altrac system match the facade of the building
All Altrac products are made in-house at Bomac’s headquarters in Hallam, Victoria. For the engineers, this means they can test out their ideas as they unfold and see the final product in person. And for customers needing a unique solution, this means shorter lead times as they are not waiting for crane components to arrive from overseas before the engineers can even begin looking at adjusting items to meet their needs.
An inverted gantry with the double cross travel rail
Bomac’s engineers are always happy to discuss different options for lifting and moving items around manufacturing facilities. They may be able to create the crane that others have said would be impossible. Or they may come up with a solution you haven’t even yet considered. Bomac Engineering 03 9796 5300 www.bomac.com.au
CONVEYOR DESIGN ADAPTS TO INDUSTRY CHANGES The materials handling industry continues to evolve, and it can be difficult for Australian companies to keep up with the latest technology and thinking in conveyor design. However, with its long-established industry alliances and continuing research into the latest trends, Adept Conveyor Technology provides easy access to all the latest handling technologies for the manufacturing, freight and warehouse industries. This means that when a customer talks to Adept, they will have access to the same technology, hardware and systems that is also being offered by the major European systems integrators. But the big difference is that Adept
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builds its conveyors here in Australia, rather than importing a ready-made system. And that means that all the engineering support and spare parts are
close at hand – not on the other side of the world.
Adept Conveyor Technologies 02 9771 4655 adeptconveyor.com.au
NOVEMBER 2019
MATERIALS HANDLING •
CASTORS HAVE GREAT THINGS IN STORE The design of displays in department stores is determined by a range of factors, notably the space available, flexibility and durability. For world-famous UK-based retailer Marks & Spencer Group it is important that the retail spaces in its stores are designed in a highly flexible manner, while making optimal use of the space. Added to this, special promotions for occasions such as Christmas, Easter and Valentine’s Day require varying levels of space in the stores. So M&S needs the flexibility to allow merchandise to be quickly and easily rearranged, added to or reduced at any time, in any section and any department. Gondolas and shelves, racks and rails, displays and stands are moved regularly, and each of these display pieces needs to last for five to seven years. So the company needed a compact castor that could be easily integrated into the display equipment and yet was extremely durable.
In a nutshell: M&S was looking for a castor like Tente’s Linea load. The twin-wheel Linea load is named for its high dynamic load capacity of up to 100kg with a diameter of just 50mm. It is not only designed to meet the standard for furniture castors, but also to comply with the stricter requirements in the EN 12530 standard for institutional applications. It has clearly made an impression on industry experts, being awarded the “High product quality” prize at the interzum trade fair. Thanks to its compact design, the Linea load saves space and is almost invisible. It delivers outstanding handling and guarantees the highest level of operational safety, thanks to its special locking device with a wide and robust pedal that is easy to engage. Once the lock is activated, it prevents the equipment from being unintentionally unlocked and moved by customers or employees, preventing accidents and damage.
Tente supplies the Linea load castors to Marks & Spencer in the company’s corporate colours, as well as other colour schemes to match different sales areas.
Tente Castors & Wheels 1300 836 831 www.tente.com.au
Whatever you need to lift & move . . . there's an Altrac crane for that! CU ST OM BUI LT T O Y O U R S P EC I F I C N E E DS AUS TRA LI A N MA D E F UL L WARRA NT Y AND S U PP O R T Altrac Monorail Crane
Altrac Gantry Crane Altrac Jib Crane
Each crane is engineer-designed to suit your specific manufacturing process and facilities.
Made in Australia with high-quality materials for quick turnaround from design to install.
If you need advice, spare parts or are expanding your business, we'll be here to help.
Contact us for a free quote (03) 9796 5300 www.bomac.com.au/get-a-quote est. 1984
NOVEMBER 2019
Visit us at Booth A6368
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• SECURITY
CYBER SECURITY PREDICTIONS FOR 2020 media and gaming platforms. Thirdly, there will be more mobile malware attacks. This malware can steal payment data, credentials and funds from victims’ bank accounts, and new versions are available for widespread distribution by anyone that’s willing to pay the malware’s developers.
Check Point Software Technologies has come up with its list of cyber security predictions for the coming year. Here are some of the highlights (or should that be lowlights). First, there will be an increase in targeted ransomware. Attackers are spending more time gathering intelligence on their victims, to ensure they can inflict maximum disruption, and ransoms are scaled up accordingly. Secondly, phishing attacks will go beyond email. Increasingly, phishing involves SMS texting attacks against mobiles, or use of messaging on social
Fourthly, there will be an increase in cyber insurance. More cyber-insurance policies will be bought by businesses and public-sector organisations. However, this may well be counter-productive. Insurance companies will continue to guide their policyholders to pay ransoms, as this can be cheaper than the costs of recovering from an attack. This will in turn drive more attacks, and fast growth for the cyber insurance industry. The main message, though, is that today’s hyper-connected world creates more opportunities for cyber criminals, and every IT (and OT) environment is a potential target: on-premise networks, cloud, mobile, and IoT devices.
Prevent Operational Downtime INDUSTRIAL SERVERS + NETWORKS
“IDC’s IT/OT Convergence survey from 2018 shows that 65 per cent of manufacturing, mining, oil and gas and utility companies see cyber security as the highest priority in IT and OT governance,” Prouty concluded.
CONTROL & PROTECT PATCH CYCLES + CREDENTIALS VULNERABILITY MANAGEMENT TOOLS CYBER THREAT PROTECTION APPLICATION BASED PROTECTION END POINT FORENSICS
The founding members of OTCSA - ABB, Check Point Software, BlackBerry Cylance, Forescout, Fortinet, Microsoft, Mocana, NCC Group, Qualys, ScadaFence, Splunk and Wärtsilä - have a five-pronged mission.
LOGI-TECH. YOUR OT & IT SPECIALISTS
logitech.com.au sales@logitech.com.au
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With the continuing increase in cyber-attacks on critical and industrial infrastructure, a group of operational technology (OT) industry leaders have joined together to form the Operational Technology Cyber Security Alliance (OTCSA). According to Kevin Prouty, Group VP for IDC Energy Insights and Manufacturing Insights: “One of the driving forces behind IT and OT convergence is cyber security of operational systems, like Scada, MES, controllers etc. OT has typically been managed as individual devices, which has made it very difficult for IT to maintain its cyber security mandate.
IT’S NOT A MATTER OF IF, IT’S WHEN.
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ALLIANCE AIMS TO TACKLE OPERATIONAL TECHNOLOGY CYBER SECURITY
08 8152 4050
The organisation aims to: strengthen cyber-physical risk posture of OT environments and interfaces for OT/IT interconnectivity; guide OT operators on how to protect their OT infrastructure based on a risk management process and reference architectures/designs;
guide OT suppliers on secure OT system architectures, relevant interfaces and security functionalities; support the procurement, development, installation, operation, maintenance and implementation of safer, more secure critical infrastructure; and accelerate the time to adopt safer, more secure critical infrastructures. “OTCSA aims to bridge dangerous gaps in security for critical OT infrastructure and ICS to support and improve the daily lives of citizens and workers in an evolving world,” says Satish Gannu, Chief Security Officer, ABB and Senior Vice President, Architecture and Analytics, ABB Ability. “Industry collaboration to establish guidelines is required to quickly advance the posture of OT, which is already a decade behind IT when it comes to security,” Gannu concludes. OTCSA is promoting collaboration among leading IT and OT companies, thought leaders in the cyber security community and vendors and OT operators from a variety of industries. Membership is open to any company that operates critical infrastructure or general OT systems to run its business, as well as companies providing IT and OT solutions.
NOVEMBER 2019
SECURITY •
A DIFFERENT APPROACH TO PROTECTING CRITICAL OT to deploy on any version of Windows from XP SP1 through to Windows 10 and Server 2003 SP2 to Server 2019. And it consumes on average less than 1% of CPU resources in operation. Importantly, Digital Immunity can be deployed on OT systems while they are still running, with no need to reboot the system. This means there is no need to halt production or modify existing processes to accommodate a production deployment.
Unlike traditional approaches to cyber security illustrated in this infographic, Digital Immunity works by using a patented digital DNA analysis of code executing in memory, at runtime, blocking any code that has a 119678-Buyer-Tools-230x155.pdf
DNA different from that of the trusted code base.
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This function helps in identifying and preventing attacks that are disguised as legitimate code, tampered 16/9/2019
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binaries and morphing malware or the introduction of foreign or malicious code, thus hardening mission critical operating systems and applications. Uniquely, Digital Immunity is easy
Logi-Tech is the exclusive partner of Digital Immunity in Australia and can create the ideal solution for any OT environment. Logi-Tech 08 8152 4000 logitech.com.au
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• PRODUCTS
SOFTWARE HANDLES ALL IMAGING Two and three-dimensional data from multiple industrial image processing systems can now be evaluated using a single software platform. UniVision 2.1 from Treotham can be used with smart cameras, vision systems and control units with 2D/3D profile sensors, so that users can set up vision applications intuitively in just a few steps and without programming knowledge. The uniVision software is structured like an intelligent toolbox. The algorithms for images and height profiles are similar and can be used on different platforms. The measurement module runs on smart cameras, as well as vision systems, for example. In total, users have up to 25 different software modules available (including measurement, threshold value, cluster, OCR, pattern matching, tracking etc), as well as 14 different templates (such as read 1D codes, presence check, detect pattern or detect colour), depending on the hardware selected. There are also extensive video tutorials
available online, with detailed instructions on how to use the software. An assistant is also available for smart cameras, which guides users through the setting step by step. uniVision 2.1 also performs well when integrating hardware and software in existing plants and systems. Process data can be processed via standard connections such as digital IOs, as well as via TCP/IP and UDP. For robots from manufacturers like Yaskawa, Fanuc or Kuka, the software also offers interfaces for easy integration of control units with 2D-/3D profile sensors in tracked welding applications. Treotham Automation 1300 65 75 64 www.treotham.com.au
GLOBAL DEAL BRINGS OPENSOURCE PLCS TO AUSTRALIA Mouser Electronics has signed a global distribution agreement with Industrial Shields, a fastgrowing European company that produces industrial automation electronic devices based on open source hardware electronics. The Industrial Shields product line now available from Mouser includes Ardbox and M-Duino families of Arduino-compatible industrial programmable logic controllers (PLCs). “Industrial Shields’ high-quality PLCs and industrial automation devices provide the flexibility that design engineers need to speed time-tomarket,” says Andy Kerr, Vice President, Supplier Management for Mouser Electronics. “Through this partnership, Mouser can bring Industrial Shields’ innovative open source products to an even larger customer base worldwide." Albert Prieto, CEO of Industrial Shields, adds: “We are thrilled to enter this agreement with Mouser Electronics. By partnering with Mouser, we can capitalise on their extensive distribution channel and best-in-class customer service.” The Industrial Shields Ardbox Analog 20 I/O and Ardbox Relay 20 I/O industrial PLCs are based on Arduino Leonardo boards and each offers up to 20 I/Os. The M-Duino Ethernet range industrial PLCs are based on Arduino Mega 2560
boards and offer up to 58 I/Os. All devices provide a range of communications, including Ethernet, USB, I2C, SPI, RS232 and RS485, with support for Modbus protocol on the 20 I/O devices. Both families of PLCs provide the possibility to expand up to 127 modules using I2C, resulting in as many as 7100 I/Os in master-slave connections. All PLCs can be programmed using the Arduino integrated development environment via a USB port. The M-Duino family PLCs are also programmable remotely over Ethernet. The M-Duino and Ardbox PLCs are compatible with each other, as well as with Touchberry Pi panel displays. Mouser Electronics +852 3756 4700 au.mouser.com
A fully integrated system or a basic component – YOU choose from a single supplier.
Local Manufacturer Not an importer, we use components from our own exclusive European partners and build all conveyor products HERE.
European Quality
Adept has been supplying the materials handling industry with innovative and Bespoke designs for many years. Warehouse order fulfilment systems. Freight and courier parcel handling systems. E-commerce - Scope and range to satisfy and support most e-commerce companies. Faster Deliveries - Not subject to long lead times. Faster deliveries than all industry peers. Systems can be up and running before others get theirs off the boat. Flexibility - We provide solutions from a basic component to full system analysis, design and implementation. Long Term Support - Will always have availability of spares no matter how old the design may be.
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Partnered with affiliates from all over Europe for specialised products.
Sydney
(02) 9771 4655 Melbourne
(03) 9357 8814 sales@adeptconveyor.com.au
adeptconveyor.com.au
NOVEMBER 2019
PRODUCTS •
RELAYS AND CONTACTORS ARE BUILT FOR DEMANDING DUTIES for safety-critical applications in the transportation sector in addition to exacting industrial applications.
used in the latest safety upgrade of the Comeng series of trains operated by Metro Trains Melbourne.
Key specifications include operation from a wide range of supply voltages, with standard devices available for 24, 36, 72 and 110V DC, with coil designs that tolerate wide +25/-30% variations from the nominal supply. They also feature extended operating temperature ranges from -40 to +70°C and are shock and vibration tested according to EN 61373 Category 1, Class B.
The contactors form part of the train coupling/uncoupling circuit, which is also part of the door control and monitoring system. The elegantly designed system uses a safety contactor in each car of the train to relay the status of each of the train doors. If any door is open, power cannot flow to the tractor unit, and the train cannot move.
All PCBs are conformally coated for atmospheric protection, and UL94V0rated material is used for fire resistance. Available exclusively in Australia from Arlin Components & Hardware, ComatReleco’s ranges of relays and contactors are designed in Switzerland and manufactured to demanding quality standards. This makes them suitable
As a result, the ComatReleco relays and contactors meet the three key European standards for railway equipment: EN 50155, EN 61373 and EN 45545-2. Arlin has already achieved a significant design win for the range, with ComatReleco RIC20 railway contactors
Component reliability was one of the key factors in the choice of the ComatReleco contactors as any failure of a component would leave the whole train without power. According to Arlin’s ANZ National Sales Manager Anil Garyali: “ComatReleco’s switching devices and relays have been developed from the ground up for use in demanding industrial environments. These are seriously durable
products that will deliver high system availability in critical applications.” Arlin Components & Hardware 1300 362 191 arlin.com.au
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• PRODUCTS
SMART CAMERA BOOSTS RESOLUTION AND PROCESSING SPEED
OXYGEN ANALYSER TO HELP PERFECT PACKAGING FOR WINEMAKERS Jet Technologies has teamed up with wine closure specialist Vinventions to release a novel system that will enable winemakers to improve product quality through real-time oxygen management. The portable NomaSense O2 analyser allows winemakers to measure oxygen levels throughout the winery, and that includes the oxygen dissolved in wine as well as the gas. Oxygen can be measured at every stage of the winemaking process, including during the packaging stage, regardless of whether the packaging is a bottle or a cask.
This means it can be used to provide complete traceability in production processes – including food and beverage – where quality control is paramount.
Omron reckons it is taking product inspection to another level with the release of its new FHV7 smart camera for advanced visual inspections on high-mix production lines.
At the heart of the smart camera is the industry’s first 12Mpixel image sensor, coupled with a dual-core CPU capable of image processing at four times the speed of the previous generation device.
The FHV7 features the world’s first multi-colour light and high-resolution image sensor – billed as the best in class. This unique technology is designed to achieve the industry’s highest standards of precision.
The autofocus lens covers a focal length between 59 and 2000mm, which enables great flexibility in where the camera can be mounted.
The unit offers maximum flexibility to fit a changing production scene. It is easy to integrate within an existing system and machine platform and can be combined with robots for picking and assembling applications.
The ruggedly designed unit has a modular structure that allows lenses, filters and lighting to be changed for different applications. And the whole structure is IP67 rated, with an additional waterproof hood available for use in wet conditions.
The smart camera’s image processing circuitry provides industry-leading speeds, while the camera delivers industry-leading resolution for achieving higher precision in inspections and maintaining quality without slowing production down.
Omron Industrial Automation 1300 766 766 www.omron.com.au
The SpecialiSTS in elecTronic DriveS for over 30 yearS • Repairing of complex electronic boards, including obsolete boards that are no longer supported by vendors • Design and construction of multi-drive systems • Professional Control Systems Integrators • Repairing/retrofitting of electronic AC, DC and servo drives • Laboratory & Clean Room • Large Stocks of Spare Parts • Australia wide 24 hour service
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“Oxygen and gas have a big role to play in creating the sensory profile of wine, including the aromas, structure and colour, and can be the difference between a good and a bad wine,” says Daniel Malki, General Manager, Jet Technologies. “It is vital that Australian winemakers have strategies and the right tools in place to manage oxygen and gas, so they are best-placed to deliver their customers the highest quality wine possible.
The NomaSense O2 uses luminescence technology combined with the use of remote sensors. It is one of the few devices available to the wine industry that allows the measurement of both dissolved and headspace oxygen, and that also provides accurate total package oxygen values.
“Many Australian winemakers face the challenge of extending the shelf life of their wine, particularly those who export. Many wines can be opened two or more years after bottling, therefore, for quality control purposes, winemakers need to stay on top of measuring and managing the evolution of their wines in terms of oxygen and gas levels,” adds Malki.
The analyser’s measuring capabilities also match analytical and research laboratories’ requirements in terms of trace analysis for measuring permeabilities of different package types (especially wine closures) or monitoring very low dissolved oxygen concentrations during ageing steps.
The real-time nondestructive testing provided by the NomaSense O2 offers superior measurement accuracy over samples taken from the cellar and moved to a laboratory.
Jet Technologies 02 8399 4999 www.jet-ap.com
CUTTERS SLICE THROUGH ROPE AND CABLE EASILY AND SAFELY Enerpac has come up with a powerful new range of electrically powered wire rope and cable cutters designed reduce hazards and increase efficiency when cutting heavy duty material. The 25kg guillotine-style cutters offer 380kN force to speedily slice through rope up to 42mm diameter and cable up to 55mm, and they can handle materials up to HR 48 hardness. The new 230V tools complement Enerpac’s broad range of hydraulic cutter heads, including WHC, WMC, WHR and STC types in capacities from 3-20t and cutting capacities of 13-101mm.
wire rope or cable held in place by the blades during the cutting process; increased productivity, with a swift, controlled cutting process; and high durability, with the tough blades outlasting grinder or saw blades and avoiding hazards from disintegrating high-speed rotating equipment.
Benefits cited for the new EWC cutters include: increased safety, with high portability, plus easy positioning facilitated by the tool’s opening head; easy and secure setup and operation, with
Enerpac 02 8717 7200 www.enerpac.com
NOVEMBER 2019
PRODUCTS •
VINYL PRINTER BRINGS LABELS AND SIGNAGE IN-HOUSE The OJ Pro Signmaker label printer is a complete and affordable package that enables any company to create its own labels and signage in-house.
different colours of self-adhesive vinyl tapes and five different ribbon colours to go with the OJ Pro Signmaker, giving companies ample scope for personalising their labels and signs while covering all standard health and safety conventions.
The latest version of the printer and Windows-compatible software makes it easier than ever to produce safety signs, warehouse labels, pipe markers, barcodes, symbols and graphics, all printed at 300 dot per inch resolution on high-grade vinyl with a five to seven year outdoor rating.
OJ Holdings Managing Director Warren Bell is convinced that the new version of the OJ Pro Signmaker is a significant advance on previous versions. “There’s nothing else like this on the market,” he says. “Anyone can produce professional signs and labels with this package.”
The user-friendly Bartender PC software allows users to design their own labels and signs by inserting logos and pictograms and comes with an image library of symbols.
“Over the years we’ve supplied more than 2000 Signmaker packages that have done a great job for their users. Now would be the perfect time for those users to upgrade to the latest technology and enjoy the benefits of the new model.”
The new version of the Signmaker printer is also the easiest to use, with a pop-up colour LCD screen providing full status information and control functions. The thermal transfer printer itself is also improved, printing at 300dpi at up to 6in/s.
OJ Holdings 1300 764 788 www.ojh.com.au
OJ Holdings offers a range of 14
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• PRODUCTS
ATOMISING SPRAY NOZZLES INDUCTIVE AND PHOTOELECTRIC SENSORS STOP WITHOUT DRIPS FOR INDUSTRY 4.0 When spraying any type of liquid, post-spray liquid flow can cause big problems. Unwanted drips can ruin product function on sealing or mating surfaces and ruin the appearance of painted or coated finishes. In addition, excess liquid flow wastes precious resources such as expensive coatings, chemicals or water.
Now Exair has developed a novel half-inch no-drip internal-mix atomising spray nozzle that works in the same way as its standard atomising nozzles, but with the added benefit of positively stopping liquid flow when compressed air is shut off.
Available from stock at Mouser Electronics, the Molex Contrinex ranges of inductive and photoelectric sensors are ideal for Industry 4.0 applications such as packaging machines, food and beverage, filling plant, textile, machine tools, and logistics. circular pattern. They are for pressurefed applications that don't require independent air and liquid control.
Internal-mix atomising spray nozzles mix liquid and air inside the nozzle and produce the finest atomisation of liquids up to 300cP. The patented no-drip design needs no additional airline.
Available from Compressed Air Australia, the no-drip atomising nozzles are fully adjustable to minimise air and liquid consumption and have interchangeable liquid and air caps. Flow ranges from 0.5 to 1147L/h. They are also available in quarter- and eighth-inch sizes, and are CE compliant and conflict mineral free.
Exair half-inch no-drip internal mix atomising nozzles are available in four patterns: narrow angle round, wide angle round, flat fan and 360° hollow
Compressed Air Australia 1300 787 688 www.caasafety.com.au
The robust, self-contained sensors come with an IO-Link interface integrated in a compact housing. All devices feature a large sensing range and are ideal for limited space applications and challenging environments. Contrinex inductive sensors offer a long sensing distance range from 1 to 40mm, which reduces the risk of sensor damage from close objects. The inductive sensors feature one-piece housings, IP67- and IP69K-rated enclosures, and high vibration and shock resistance, making them suitable for harsh and wet environments. The Contrinex photoelectric sensors are available in cubic and cylindrical housings working on diffuse, reflex, and through-beam
operating principles, with sensing distances ranging from 1mm to 50m. The IP67- and Ecolab-rated devices feature excellent colour and contrast recognition, a diffuse sensor with background suppression, and UV light technology for transparent object detection. Mouser also stocks a selection of photoelectric sensor hardware from Molex. Mouser Electronics +852 3756 4700 au.mouser.com
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PRODUCTS •
LATERAL THINKING LEADS TO NOVEL HYBRID LINEAR SYSTEM When used in applications such as sliding doors, monitors or even panels, linear systems need to be able to cope with forces lateral to the intended movement. A novel linear system developed by igus and available from Treotham Automation incorporates hybrid bearings that provide low-friction adjustment with polymer rollers and tribopolymer slide elements. When combined with an easy-to-fit rail adapted to the new roller bearings, this hybrid linear system offers a cost-effective and visually appealing solution. Igus drylin linear guides have been widely used in packaging machinery, furniture and even in machine tools. On tribologically optimised liners, the linear carriages slide on the rail, ensuring precise and long-lasting adjustment. In cases where a low driving force is required for manual adjustments, rollers are used in the bearing element. However, where lateral forces are present, the position of the rollers for the force absorption is crucial. The new hybrid roller bearings overcome this, providing smooth adjustment with low drive forces and maximum support at the same time. There are two versions: the WJRM41-10 has two offset polymer rollers with optimised alignment for better force absorption and easier rolling. The WJRM-
31-10 has a single roller, matching the supporting bearing on the opposite side. By using the two roller bearings, the user can minimise the coefficient of friction by half and increase the service life of the application. Both bearings incorporate sliding elements made from iglidur J low-friction tribopolymer, which provides lubricationfree and maintenance-free operation. With the addition of a top plate, the two new roller bearings can be expanded to a linear carriage. And igus has developed a new low-profile hybrid roller rail to accommodate this with a special geometry optimised for the hybrid roller bearing. The rail has a simple design without visible holes and can be attached from the back with sliding blocks. Treotham Automation 1300 65 75 64 www.treotham.com.au
CERAMIC CUTTERS ARE SAFE, CONVENIENT AND LONG LASTING The box cutter or utility cutter has been around for decades, and has become an indispensible tool both at work and at home. Now Westcott has shaken up the utility cutter market with two ceramic blade models designed for safety, convenience and performance. There’s a full-size retractable ceramic utility cutter capable of cutting the largest of boxes, and a compact retractable ceramic box opener that can easily be carried in the pocket or on a keychain. In both cases the ceramic blade lasts longer than a typical steel blade, and the cutters are designed for safe and easy blade replacement.
NOVEMBER 2019
The compact retractable box opener even features an internal magnet so it can be mounted on a refrigerator or other metal surfaces. Pilot Pen Australia is the exclusive distributor of the Westcott brand in Australia. Pilot Pen Australia 1300 325 866 pilotpen.com.au
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INDUSTRY UPDATE MANUFACTURING VIDEOS
Industry Update Video has been a huge success, with more than a million impressions and half a million YouTube views in one month alone during 2018. All our videos can be viewed on the Industry Update YouTube Channel and from the Industry Update Website. And now readers of Industry Update Magazine can check out the latest releases direct from this regular Video Update section. Just scan the QR codes on these pages with your mobile device of choice and you will be taken straight to the video. (Users of some older mobile devices may need to download a QR reader app.)
A-Safe - eFlex Forkguard Kerb Barrier
Adept Conveyors - Sorting through the range
Applied Machinery - Hurco VMX Series
Bestech - 3340 G-Logger
Cigweld - CutSkill Flashback Arresters
Control Logic - Safety Services
DMF - High Speed Doors for All Industry
Electronex 2019
Floorsafe - Rubber Stair Treads
Hare & Forbes - Pipe and Tube Bender
Honeywell - Sync Impact Sport Earmuff
Applied Machinery - Yawei at Alliance Metal Solutions
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Adept Conveyors - MRT Light Duty Bearings
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Global Pumps - Techniflo Magnetic Drive Pumps
Hydro Innovations - Aggressive Wastewater
SUBSCRIBE TO OUR YOUTUBE CHANNEL NOVEMBER 2019 www.youtube.com/c/IndustryUpdate
A QUICK GUIDE - SCAN AND WATCH!
Hydro Innovations - Rotary Gear Pump
Lapp Austraila - Robotic Cables
LAPP Australia - Epic Connectors
Lencrow - Total Care
M.T.I. Qualos - Insulated Traffic Doors
Mechtric - DMG Multimeters
Mechtric - Hazardous Area Signals
Open IIOT Event
Pilot Pen - Whiteboard Marker Technology
SEW Eurodrive - Decentralised Drive Technology
SEW Eurodrive - Drive Electronics
Southern Cross Compressors - KA Series
Spitwater - High Pressure Cleaners
Tennant - Consumables & Pads
Turck - Banner Illuminated E-Stops
Turck - Banner S22 Pro
Turck - Banner VE Smart Camera
Southern Cross Compressors - Energy Efficiency
Tente - The History of Tente
Vega - Radar Sensors in the Wastewater Industry
TO HAVE VIDEOS PRODUCED FOR YOUR BUSINESS CONTACT INDUSTRY UPDATE’S
SCOTT OR GLYN TODAY
MANUFACTURING VIDEOS NOVEMBER 2019
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• COMMUNITY / GIVING GUIDE
INDUSTRY UPDATE’S CHRISTMAS GIVING GUIDE gifts. So when doing your Christmas shopping at Target this year, remember to donate a gift to the Christmas Appeal or make a donation at any Target checkout or online. www.unitingcarechristmasappeal.com.au
CRISIS SUPPORT AND SUICIDE PREVENTION SERVICES
Having replaced the usual gift guide with a giving guide last year, we reasoned that charitable donation was still more worthwhile as a gift than a cheap novelty that will be forgotten when the tinsel comes down. So give generously. COMBATTING HOMELESSNESS Mission Australia combats homelessness by helping children, families and individuals achieve long-term stability and independence. It relies on government funding and generous donations from its partners and generous Australians to make a difference in the lives of vulnerable Australians. During 2018 Mission Australia helped 119,185 people combat homelessness. Donating to Mission Australia’s Christmas appeal does much more than just cover a meal and a bed for a night. Donations go towards providing individually tailored support for vulnerable Australians so that they can become independent; in fact 90.3% of its income goes into delivering these critical services that will assist disadvantaged families, children and individuals. www.missionaustralia.com.au
A GIFT OF HAPPINESS Starlight Children’s Foundation’s mission is to brighten the lives of sick kids and their families. It looks after the wellbeing of seriously ill children with programmes based on positive psychology principles, specifically developed for the needs of Australian kids and teens. Starlight’s Christmas Appeal asks Australians to become ‘Starlight Wishgranters’ through donations that give sick kids ‘Starlight Wishes’. Starlight Wishes are an incredible, uplifting experience for children and can come
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in many forms including travel wishes, experience wishes, meeting hero wishes, the list is endless! The wishes bring happiness and hope to the lives of children and their families in tough situations due to illness. starlight.org.au
HELP CHILDREN LIVING IN DISADVANTAGE GET AHEAD The Smith Family helps children living in poverty get access to early learning experiences, resources, and the opportunity to develop basic skills in reading or numeracy so that they aren’t left behind. The financial disadvantage experienced by one in six Australian children and young people adversely affects their education and the direction of their lives. The Smith Family is Australia’s largest national education-oriented charity that helps disadvantaged children do well at school. The Smith Family relies on donations from its Christmas appeal to deliver its Learning For Life programmes across 94 Australian communities that have been found to have the highest concentrations of families living in economic disadvantage. You can choose to donate or sponsor a child; a sponsorship will match you with an Australian child in need and provide them with important financial, personal and education support while they are at school. www.thesmithfamily.com.au
HAY MATE CONCERT Rural Aid is putting on a ‘Hay Mate’ concert for its 2019 Christmas Appeal to support Aussie Farmers. The concert will be held on 15th December at Mornington Racecourse and feature Aussie legends including John Farnham, Daryl Braithwaite, Vanessa Amorosi and Jon Stevens. Proceeds from the concert will support Rural Aid’s ‘Buy a Bale’ programme to help purchase hay, supply water, and give financial assistance to farmers experiencing the hardships of drought. You can also make a donation on the Rural Aid website to support Rural Aid’s mental health counselling programme, Buy a Bale programme or another one of their nationwide initiatives. Rural Aid operates as a focal point for rural communities who are suffering through drought and need help feeding their animals, supporting their families and relieving distress. www.haymate.org.au
CHRISTMAS GIFT-GIVING CAMPAIGN UnitingCare Australia provides community services to over 2 million Australians each year of different ages and from different backgrounds. Since 1992 it has partnered with Target for its Christmas Appeal, a gift-giving campaign that raises donations and gifts for disadvantaged Australians. The appeal is launched in all Target stores in early November, in 2016 it raised over $1.2 million and collected over 15,000
Lifeline Australia needs our donations so they can provide the training, equipment and assistance that Crisis Supporters need to save lives and help Australians going through a challenging time over Christmas. Lifeline provides 24/7 crisis support and suicide prevention services; it is a national and widely used service. Christmas can be a difficult time for some people who are dealing with mental illness, family or relationship issues, isolation, or financial hardship. Lifeline will receive over 28,000 calls over the Christmas period, so donating to the Christmas Lifeline will mean thousands of people can access online, phone and face-to-face crisis support and mental health services. www.lifeline.org.au
WORLD VISION World Vision is working on reducing inequality here in Australia, where Indigenous Australians face health, economic and social challenges due to widespread inequality, discrimination and neglect of their communities’ needs. World Vision has successfully implemented community-led programmes in countries around the world from partnering with indigenous communities to help them guide their own development and achieve their own goals. This Christmas a donation to World Vision Australia will assist in employing local indigenous women to facilitate playgrounds for children and parents, and to invest in a child’s future. Other programs help indigenous youth build strong connections to their culture, combat domestic violence and strengthen the leadership capacities of indigenous men and women. www.worldvision.com.au
NOVEMBER 2019
Ultimate
F
U
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LATERAL THINKING 1
Why is it that (generally speaking) the hair on a man’s head goes grey long before his beard or moustache?
2 A man is lying dead in a field. Next to him there is an unopened package. There is no other creature in the field. How did he die? 3 There are ten birds perched on a fence. A farmer aims his rifle and shoots one. How many birds are left?
A
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D
A
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What is the fastest creature on earth?
2 Who was the first US President to visit Australia? 3 … and why did he return a year later? 4 Which US rocker was born Vincent Damon Furnier on 4th February 1948? 5 Where is the longest road tunnel in the world? 6 … and which is Australia’s longest? 7 Which team has won baseball’s World Series most times?
WORKPLACE HEALTH & SAFETY SHOW
24-27 November 2019, Crown Promenade, Melbourne
27-28 May 2020, Melbourne Convention & Exhibition Centre
Conference.corrosion.com.au
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AMX ADVANCED MANUFACTURING EXPO
FOODPRO 5-8 July 2020, Melbourne Convention & Exhibition Centre
13-15 May 2020, Sydney Showground
Foodproexh.com
www.advancedmanufacturingexpo.com.au
ENERGY NEXT
ARBS 2020
14-15 July 2020, Sydney International Convention Centre
19-21 May 2020, Melbourne Convention & Exhibition Centre
www.energynext.com.au
www.arbs.com.au
CEMAT AUSTRALIA 14-16 July 2020, Melbourne Convention & Exhibition Centre www.cemat.com.au
9 What is enabled by Si-Ro-Set, a process developed at CSIRO in 1957? 10 What is the square root of 0?
THEY SAID IT.. "My friends, as I have discovered myself, there are no disasters, only opportunities. And, indeed, opportunities for fresh disasters. " Boris Johnson "I If something is important enough you should try, even if the probable outcome is failure." Elon Musk "If you can't imagine it, you sure as hell are never going to see it. " Paul Keating "Owning a great golf course gives you great power." Donald Trump
"I have left orders to be awakened at any time in case of national emergency, even if I'm in a cabinet meeting. " Ronald Reagan
"Manufacturing is more than just putting parts together. It's coming up with ideas, testing principles and perfecting the engineering, as well as final assembly." James Dyson "If GM had kept up with technology like the computer industry has, we would all be driving $25 cars that got 1000 MPG." Bill Gates
FOR INDUSTRY UPDATE IN Another year older (and hopefully another year wiser), we’re already planning for 2020. While 2019 was another big year for Industry Update, we’re not looking back. We’ll be starting 2020 with another big issue with some of our favourite special features, including: Materials Handling – covering everything from powder and fluids handling to forklifts, cranes and conveyors. Electronics – looking at the key enabling technologies for the Industrial Internet of Things and Industry 4.0.
1 Peregrine falcon, 2 Lyndon B Johnson (October 1966), 3 To attend the funeral of Harold Holt, 4 Alice Cooper, 5 Laerdal, Norway (24.5km), 6 Brisbane Airport Link (6.7km), 7 New York Yankees (27), 8 Penguin, Tasmania, 9 Permanent-crease clothing, 10 0.
3 One – the one that had been shot (the rest flew away). 2 He had jumped from a plane but his parachute had failed to open. (That is the unopened package). 1 The hair on a man’s head is anything up to 20 years older than his beard or moustache.
Teabreak Trivia
Lateral Thinking
ANSWERS
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NO HINDSIGHT NEEDED
"I'm not an economist, and we all know economists were created to make weather forecasters look good." Rupert Murdoch
" I have to be seen to be believed. " Queen Elizabeth II
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CORROSION AND PREVENTION 2019
8 Where in Australia would you find The Big Penguin?
The best industry and political quotes of the past and present:
E
FORTHCOMING EVENTS
TEABREAK TRIVIA 1
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Industrial Doors and Accessories – the key to premises security and maintaining climate control. ARBS 2020 – looking ahead to Australia’s major event dedicated to air conditioning,
2020
refrigeration and building services. And we’ll be starting a series of regional focus features – this time looking at manufacturing in South Australia and the Northern Territory. Naturally, we will have all our regular features on Workplace Safety, Business and Finance, Security, Environmental Matters, Industry Politics, and Education and Training. So have the foresight to join us in February. For advertising enquiries call Scott or Glyn on 02 9439 1288. Editorial can be sent to editor@ industryupdate.com.au. But be sure to send it before the deadline of 24th January 2018.
NOVEMBER 2019
2019 INDUSTRY UPDATE READER SURVEY 10 LUCKY READERS
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WILL EACH WIN
$
BY RANDOM DRAW. SEE BELOW FOR MORE DETAILS. 1/12 Where did you first see this survey? m Industry Update magazine m Industry Update email blast m Industry Update website m Found on blog or social media m Word of mouth m Other
We are keen to understand more about our readers so that we can continue to produce market leading products such as Industry Update magazine, website and videos and all other associated products that are relevant to the needs of the Australian manufacturing industry in the 21st century. Your answers to the following questions will help shape the future direction of Industry Update, so please be accurate… we do want to know what you think! HOW TO RESPOND 1. online at www.industryupdate.com.au/readersurvey2019. 2. You can answer the survey using the form below and post it to Industry Update Media, 403/116-118 Christie Street, St Leonards, NSW, 2065 You are welcome to submit your answers anonymously. But if you do supply contact details your answers will not be associated with those contact details. As a special thankyou for taking part, ten lucky readers will each win a $100 pre-paid Visa gift card or cash paid straight to your Australian transaction account. You will need to provide your account details and photo ID for a cash payment. Please see space below for contact details. The ten prize winners will be drawn at random at the head office of Industry Update Media P/L on 19th December 2019, and the winners will be notified by email and will be published in the Feb/ March 2020 edition of Industry Update magazine, online at industryupdate.com.au and in the Industry Update enewsletter on Tuesday 4th February 2020. 3/12 Including yourself, how many people typically read or look through your copy of Industry Update? m One m Two m Three m Four or more
2/12 Once you have seen an advertisement in Industry Update Magazine and want to respond to that advertisement, what is your preferred method of response to contact the advertiser? m Go directly to an advertiser’s website m Call the advertiser m Use the QR Code m Email the advertiser
4/9 How frequently do you visit the Industry Update website? m Several times a week m Weekly m A few times a month m Never 5/12 Do you prefer reading Industry Update in magazine format or online? m Magazine m Online
6/12 How much do you agree with the following statement? Reading a magazine like Industry Update delivers me highly relevant content that I would not find from an online search. m Agree completely m Agree somewhat m Neutral m Disagree somewhat m Disagree totally 7/12 Do you think that Industry Update Manufacturing Magazine is the best manufacturing magazine in Australia? m Yes m No Why do you think that?
Now a few questions about yourself, all of which will be treated in the strictest of confidence. 8/12 What is your gender? (Recent reports have shown that while the manufacturing industry continues to be heavily skewed towards males, the representation of females and other genders is slowly on the rise. We are interested in seeing how this has carried over for those who consume our content and services.) m Female m Male m Other/Prefer not to say
9/12 What is your age group? m Under 18 years m 18 to 30 years m 31 to 45 years m 46-59 years m 60 years or over 10/12 What is your job function? eg Production Manager
11/12 Have you ever contacted or made a purchase from a company featured in Industry Update? m Yes m No 12/12 Are your buying decisions influenced by advertising or content you see in Industry Update? m Yes m No Thank you for completing the survey. To be entered into the draw to win one of ten $100 pre-paid Visa cards please enter your name and email address below. (Leave
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