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2016 has been an exciting year for manufacturers in Australia. Hard work and innovation from Aussie confidence, the Australian PMI from September shows companies has seen the manufacturing sector expand for an immediate return to stability. There is a particular the longest continuous period in a decade, repeatedly emphasis on the continuing expansion of the food and beating predictions of doom and gloom. beverage sub-sector, which has climbed up to a score of Looking at the Australian Performance of 52.8 (a score above 50 indicates expansion). 7 working in the large machinery & equipment Manufacturing Index figures provided by Ai Group, IPAC-4Those the 12 months from June of 2015 to June 2016 boasted sub sector will be pleased to note that it has also been a Spot cooling mode • Room or uninterrupted growth in the sector, an achievement target for expansion, climbing out of contraction by rising g/2 A Plu 40V • 3 Pin 104.6 that hasn’t been met since 2006. This year also saw points, also to 52.8. Printing and recorded media KW 4.7 y cit pa • Coolingisca manufacturing growth reach rates that haven't been seen 2 co maintaining an above-60 score at 62.8, while metal, ) om (ro a are ng oli • 40m since 2010, strengthening confidence in the industry. petroleum and chemical products are all above 51. m ste sy c sti no • Self-diag While August saw the industry begin to contract The Australian Performance of Services Index (PSI) m ste sy • Refrigerated
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• EDITORIAL
PUBLISHER SCOTT FILBY
EDITOR CRISTINA SUB-EDITOR TONY PEARCE
STAFFING THE INDUSTRY OF THE FUTURE
AN INDUSTRY TO BE PROUD OF
The past few years have seen big changes come to the manufacturing industry and amidst many negative predictions that have not come to pass we are still seeing a positive future. In 2014 we predicted the next few years would see Australia put under increasing pressure by low cost offshore manufacturing. These pressures have taken their toll on our steel and our automotive industries, but we have come back swinging. Our response has been to refocus on the things that set us apart: technologically advanced manufacturing and close-to-home production. And this shift has led to a demand for a more skilled workforce. People are beginning to see the numerous career opportunities that advanced manufacturing can offer. This is a shift we can not take for granted. A core component of training and recruitment is outreach, and that is exactly what we need more of to defeat manufacturing's 'image problem'. Manufacturing encompasses far more than metalworks and welding, but the public
image is slow to adapt. As I have said before, students and job seekers should be made aware that the manufacturing sector can provide good pay, stability, and long-term employment. At a time when the future looks uncertain for many people, this reliability is exactly what is needed. Not only that but manufacturing is increasingly part of the cutting edge of technology, and the manufacturers of the future will be working on applications sure to challenge the best and brightest amongst us. It has been heartening to see both Labor and Liberal governments step up to the plate and act on behalf of our national industries. Their focus must turn to more than grants and projects, however. A sustained effort to promote the rich and complex reality of the manufacturing industry will be crucial for the next decade of growth. Let the younger generation know that if they want to work in a secure industry and be well rewarded for tackling the the important technological and logistical challenges of the future, manufacturing is the place to be.
There are few industries that reflect the true Australian nature like manufacturing does. As the editorial team at Industry Update expands and we prepare to bring onboard our new editor, I've had the chance to experience the industry first-hand. I've looked at trends, poured over pages of statistics, and talked to dozens of you over the phone. More importantly, I've been out to meet those of us who work hard every day to hold it all together. Every step of the way I've been absolutely blown away by the ingenuity, the perseverance, and the successes I've encountered. Every company I've seen has a story, has a plan for the future. They're all made up of people who are trying to make our country better in some small way, one industrialsized cooling rig at a time. Each small innovation helps to shape the future of Australia, and make the lives of hundreds if not thousands of people just that little bit better. The can-do attitudes that make up this
industry are infectious and I look forward to meeting more of the people that have made it as successful as it is today. The team at Industry Update has been just as inspiring, and it is a pleasure to work with a team that can produce such quality work under any circumstances.
There are few industries that reflect the true Australian nature like manufacturing does. Come hell or high water (as the saying goes) the team will keep working and the gears will keep turning. Special thanks of course go to Scott, who has given me the opportunity to work in a fascinating industry, and shown me how complex (but rewarding) it can be. I never thought I'd end up working in the manufacturing industry, but I can honestly say I'm glad I did. Here's to another 12 months of growth, as an industry and as a country.
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• INDUSTRY PERSPECTIVES
MANUFACTURING SO ADVANCED, IT MIGHT NOT BE 'MANUFACTURING' By Tony Pearce
Manufacturing is in an incredible position; not just in Australia, but worldwide. The very idea of manufacturing is transforming. We still rely on the long-worn habits and ideals of the industry; the same ideals that have made everything from plastic wraps and food processing to laser sensors and ride-on cleaning equipment possible. None of this is likely to go away any time soon, but the future is seeping into the cracks. Are we looking in the right place to find manufacturing growth? People who are paying attention can find efficiency and productivity in surprising places, and in the process end up redefining what it means to be a manufacturer. Take Thim [http://thim.io/], a wearable-based insomnia treatment. The South Australian team behind the device
aims to combine minute-accurate sleep tracking with a unique take on insomnia prevention, and before they'd even left the prototyping stage they became a direct manufacturer of technology. The team needed to create a wearable ring that felt comfortable, but was big enough to hold all the tech they needed to track sleep metrics and provide vibration alerts. To that end, Thim's lead engineer Vera Townsend said that they created "hundreds of iterations" of the ring. "With every iteration we have definitely learned something new, and it has improved our design." Thim circumvented the need for a costly and lengthly outsourced prototyping process by printing each and every prototype in-house with a 3D printer. With this simple strategy, a company that would have previously counted the majority of its work as 'scientific or technological development' has taken on a manufacturing role, disrupting the supply chain. Senator Kim Carr, Shadow Minister for Innovation, says that manufacturing is definitely undergoing a period of transformation. "Manufacturing is shifting. There is no such thing as “traditional” manufacturing anymore. Some of the pundits describe car manufacturing as traditional, but I take issue with that," he said. He cited the automotive and textile industries as areas that, while commonly
perceived as 'old' manufacturing, have adopted technological and material changes that make them cutting-edge. "The continued development of robotics, information and communications technology (ICT), the development of 3D printing and the ‘Internet of Things’ are all changing the nature of manufacturing. We are in a new age of automation and digital technologies, and we do not have the option of ignoring it." "It stands to reason that with such rapid advances in technology that manufacturing jobs have changed, and will continue to do so. This is true across all industries, not just manufacturing,” Carr said. The Australian ministry for Industry, Innovation and Science is also paying attention to this shift. The very first category of 'Industry' on their website isn't Manufacturing; it's Advanced Manufacturing, something they describe as " a broad set of enabling technologies, processes and practices that businesses from a wide range of industry sectors can adopt to improve their productivity and competitiveness." This brings up a surprising issue, however; classification. Sifting through the 512-page monolith of employment stats released by the Australian Bureau of Statistics, it became abundantly clear that the systems we use to distinguish between 'manufacturing' and 'science/tech' are going to need some amendments.
Under current definitions, it is possible that future growth in advanced manufacturing techniques and operation could be instead labeled as 'science and technology'. For example, the in-house prototyping process of Thim created value and contributed as part of the manufacturing industry, but could still be classified as a purely sci-tech business. While this wouldn't be a devastating problem, it could easily give a false view of industry and growth. In the document, even including the latest set of revisions to classifications, there was no mention of additive manufacturing, just to take the most obvious example of industry change (horse-drawn carriages, though, were included). Trends like the Internet of Things, advanced materials, additive manufacturing, and automation are becoming integrated parts of the manufacturing supply chain far faster than many of us expected, and meriting little mention in industry-standard statistics. Careful thought should be given to how we classify emerging roles in the industry; if they're not making it into the standards we use to mark and sort data about our progress as a nation, we could end up mislabeling or overlooking incredible amounts of progress.
CONTENTS FROM THE PUBLISHER
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NEWS Manufacturing trends and Investment
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FEATURE: BIG BUZZWORDS, BIG RISKS How the trends of the future can obscure more immediate risks
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IN REVIEW: SUPPLY CHAIN FORUM 2016
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PUBLISHER SCOTT FILBY
scott@industryupdate.com.au ADVERTISING SALES DIRECTOR SCOTT FILBY
scott@industryupdate.com.au
ADVERTISING SALES MANAGER GLYN SMITH
MACHINERY 20 Turning over a ‘new leaf’ requires speed and accuracy SPOTLIGHT: TURCK 30 Field Logic Controllers in Automated Environments SAFETY 32 Norwood Farm Machinery implements SmartTrak AUSSIE MADE
FINANCE & ACCOUNTS MICHELLE ALCOCK
michelle@industryupdate.com.au
ACCOUNTS RECEIVABLE LYN SLIGAR
lyn@industryupdate.com.au
ADMINISTRATION NICOLE CHARLES
glyn@industryupdate.com.au
nicole@industryupdate.com.au
CREATIVE DIRECTOR LUCIA MARIN
WEB DEVELOPER JINI M R
SUB EDITOR TONY PEARCE
info@industryupdate.com.au
SUB EDITOR GHADA ALI
info@industryupdate.com.au
production@industryupdate.com.au tony@industryupdate.com.au
ghada@industryupdate.com.au
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WEB CONTENT ASSISTANT DANIEL ZAKOSHANSKI SUBSCRIPTION ASSISTANT MARK ZAKOSHANSKI
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No slowing down for Aussie Made, Aussie Grown MOTORS AND DRIVES 36 SEW Eurodrive’s heavy industrial solutions centre 2016 NSW TRAINING AWARDS Recognising the best and brightest of our state
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PRODUCT NEWS
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COMING EVENTS
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PRINTER NEWSTYLE PRINT
Product Update Publications Pty Ltd Suite 403, Level 4, 116-118 Christie Street, St. Leonards NSW 2065 Phone: 02 9439 1288 Fax: 02 9439 3233 Email: sales@industryupdate.com.au Web: www.industryupdate.com.au
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• NEWS
MINING DOWNTURN HAS THE INDUSTRY STREAMLINING TO ADAPT Despite upturns in other industry areas, the domestic mining downturn is now widely accepted as one unlikely to receive an imminent correction. This sentiment is reinforced by a recent NAB outlook report suggesting we may be as far as three years away from an upward swing. This creates a period of forced change where the industry will race to adapt in a variety of ways, including the streamlining of its business processes. Suppliers and service providers to the mining industry are in a new and unique position where the onus is now on them to provide more to their clients - beyond the suggestion of a positive impact to bottomline, companies now need to prove this by showcasing recent examples. Mining Industry Partners Offer Options This is one of the reasons that Apex Supply Chain Technologies has demonstrated recently during Australian mining’s influential event Queensland Mining and Exhibition, and has maintained a steady client base (and even expanded) since opening its first Asian-Pacific office in Sydney last year. Through a variety of solutions, such as its automated locker solutions first introduced to the Australian market by Apex this year, the company has been in strong demand within the mining sector. The technology behind the Apex solutions enables subscribers to track, manage, control, and analyse supply,
materials and equipment in real-time. It’s known as the Apex Trajectory Cloud™ Enterprise Software Service. This secure, cloud-based, technology allows businesses to affect a reduction of up to 34% in its operational costs, with many Australian companies already enjoying this level of savings. Apex Supply Chain Technologies CEO and Founder Kent Savage said its cloud-based technology can be used from anywhere, day or night, with no software to install. The Trajectory Cloud platform powers all Apex automated dispensing solutions, including the AXCESS™ self-serve automated lockers, which provide secure accountability for high value, reusable assets and consumable products. “Each AXCESS locker also has flexible configurations to accommodate a wide variety of products, from calibrated tools or stock-kits, to handheld scanners and other electronic devices,” Mr Savage said. “And all of them are easy to access twenty-four hours a day, seven days a week.” Automating Inventory Replenishment Eliminates More Inefficiencies Business process solutions by Apex also include the ACTYLUS™ system, which uses smart bin technology to boost productivity through self-automated inventory checks and re-orders. Mr. Savage said that Actylus can boost supply chain productivity by 30% and grow
bottom-line revenues across a variety of industries and applications. “ACTYLUS eliminates the need for safety stock, emergency orders and inefficient, labour-intensive manual processes. This minimises overall inventory and provides a more cost-efficient solution for inventory management,” he said. “This means easy replenishment to ensure no stock outs which can result in production lines shutting down. With ACTYLUS you’ll always have the optimal amount of inventory.” The Apex cloud technology will have a number of potential applications across a range of industries such as manufacturing, transportation and fleet, automotive aftermarket, distribution and logistics,
mining and quarrying, and healthcare. “Australia’s mining industry is challenged every day by tough, global competition. The timing is ideal for companies looking to become more competitive to adopt Apex automated dispensing technologies,” he said. Apex automated dispensing solutions increase productivity; lower costs and help businesses make better decisions by utilising the real-time asset and inventory insights at their fingertips. “Our customers report greater accountability, reduced consumption and better team morale after installing our solutions, says, Mr, Savage. This translates into an average savings of 30% or more. That’s real value.”
EFIC’S EXPORT MONITOR SHOWS POSITIVE SIGNS FOR AUSTRALIA In Efic’s latest edition of ‘Export Monitor’ they examine Australia’s SME exporter landscape with services exports increasing, and exporter sentiment indicating further exporter growth is likely. Efic’s Senior Economist Cassandra Winzenried has said that the number of Australian exporters jumped nine per cent to 51,000 in 2014-15, coinciding with improved exporter sentiment. “The increase in the number of exporters was driven by small businesses exporting less than $100,000. This sector grew by over 2800, about nine per cent,”
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said Winzenried. Winzenried also continued to comment, saying that according to exporter sentiment the number of Australian exporters is likely to grow, “If we look at Deloitte’s recent CFO sentiment survey, about 40 per cent of CFOs feel more confident now than three months ago. The lift in overall confidence comes despite uncertainty from Brexit and warnings on Australia’s triple-A credit rating”. He said. With Growth of services and exports continuing to outperform, the benefits
from a more diverse market profile are leading towards a more advanced economy. “Over the year to June, services exports increased seven per cent while goods exports fell two per cent”. Winzenried said. Driven by a rise in education and tourism exports, these sections accounted for 60% of Australia's exports in 2015. This growth of education and tourism has accounted for 60 per cent of Australia's exports last year. “We also saw double-digit growth in
financial services, IT and communications, and intellectual property sales exports last year,” Winzenried says. Other topics canvassed in this edition of Export Monitor include: • Global trade slowdown—not a time for protectionism • Wine exports share unevenly from weaker Aussie • Thermal coal market rally defies fundamentals Read the full September edition of Efic’s Export Monitor on the Efic website.
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• NEWS
GOVERNMENT INVESTMENT BOLSTERS MANUFACTURING Politicians from both major parties have been taking Australia's manufacturing seriously, using 2016 to leverage investments, grants and opportunities worth billions of dollars and thousands of jobs for the industry. Both the Minister and Shadow Minister for Innovation, Industry, and Innovation have been making contributions to Australian manufacturing (Senators Greg Hunt and Kim Carr, respectively), as has the Minister for Defence Industry, Christopher Pyne. As part of upgrades and developments to Australia's defence industry, Pyne has overseen contracts that will contribute $195 billion to Australian defence and manufacturing in the coming decades. Most recently, an $18 million contract was signed with Victorian company Chemring Australia, facilitating the replacement of obsolete Australian military backpack surveilance technology. Another contract centering on the supply and manufacture of 1100 Light Protected Mobility Vehicles from Thales Australia has reportedly secured 230 jobs
through the next two financial years. “These are exciting times for the Defence industry to deliver on the Turnbull Government’s commitment to growing Australian industry as outlined in the Defence White Paper,” Mr Pyne said. Other programmes, such as the $500 million submarine contract, and largescale warship construction, see the Pyneled ministry injecting vitality, jobs, and capital into sections of the manufacturing industry that benefit both local- and state-level economies. Industry Minister Greg Hunt has also ensured that at least $31.6 million of a $90 million funding package will be directed to manufacturers in South Australia and Victoria. This boost is intended to accelerate the two states' advanced manufacturing capabilities and create 500 jobs. On the other side of the fence, Shadow Industry Minister Kim Carr has a long history of loudly and vocally supporting the manufacturing industry, speaking out on issues of domestic manufacturing, the national automotive industry, and anti-dumping measures.
After predicting the dramatic downsizing of the Australian automotive industry in 2012, Carr has repeatedly rallied for steel reform, aiming to prevent the very same type of collapse from taking out this crucial national industry. Carr has said he "understands that Australia's anti-dumping and countervailing system is critically important to the maintenance of fair trade for our domestic producers."
"Industries and workers are injured when goods from overseas are dumped into the Australian market and when overseas exporters try to circumvent our anti-dumping rules," he said. While the two major parties may disagree on details, it is a positive sign to see a collective focus on Australia's manufacturing industry. Manufacturers have spoken, and the government is listening.
STICK WITH SOLAR FOR A BRIGHT FUTURE No matter how you cut it, the future of renewables isn’t going to be boring. After the blackout of South Australian power in late September, criticism was levelled at the state’s heavy reliance on renewable energy, which provides 40% of SA’s power. The immediate response from numerous ministers called into question the reliability of said renewables, pinpointing the blame on a sudden fluctuation in renewables output directly preceding the outage. With South Australia aiming to provide 50% or more of its power needs through renewables by 2025, it is critical that the energy generation network remains reliable. Any serious concerns about reliability could hold back renewable targets and progress, and if renewables resulted in a large-scale blackout, that would definitely be cause for serious concern. During the South Australian storm, however, the primary cause of the outage appears to have been the transmission towers, which were heavily damaged and in some cases, felled. SA’s energy distribution system was shorted out, depriving much of the state of power but preventing further damage to the network.
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A follow-up statement from AGL Energy, the largest coal generator in Australia, said it was clear that despite the brief interruptions to wind power before the blackout, the loss of power output was nowhere near the levels required to have caused such a wide-scale blackout. In other words, the primary fault lay with transmission, without a doubt. Despite these reassurances, concerns are still being voiced about the stability of renewable energy, with a focus on the consistency of wind and solar. The sun isn't always shining, and solar will never be 100% reliable. Some kind of backup to provide power during storms or emergencies will be a crucial aspect of any robust renewables system. But, it’s an inescapable fact that solar and wind have a place in the energy economy of the future. The scale and exact function of solar and other renewables might be debatable, but they are here to stay. Those working in the industry know how that even the less exciting aspects of solar power are promising; for every team creating a solar-powered racing car, or rigging up solar art installations, there are dozens working the more straightforward commercial end. Residential solar power is more
viable than ever, with systems paying for themselves in savings within six years. In areas around Brisbane and Adelaide, over 40% of residences have solar installed, and the business sustains over 7,000 jobs nationally. The experimental side of things is equally promising: UNSW based solar racecar Sunswift currently holds the record for the fastest long-range solar vehicle, though they may soon be beaten by the Aussie Clenergy team, who are aiming to create a road-legal solar car. Australian researchers (particularly those at UNSW) consistently set new
records for solar cell efficiency, leading the world in photovoltaic technology and extracting energy from focused and unfocused light sources. In Melbourne, a 60-level skyscraper is going to be built substantially off the grid, powered almost entirely by integrated solar panels with an absolute lower limit of 50% green energy generation. But few industries have seen as optimistic and meteoric a rise to prominence as the solar industry. The solutions to the problems renewables face will be research, investment, and cautious progress, not fearful backtracking.
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• NEWS
Continued from cover
INDUSTRY CONFIDENCE GROWS It’s important to note that manufacturing is definitely facing challenges, and we can’t take this promising future for granted. The next wave of automation and technological innovation is already disrupting the established logistical and supply chains of even the largest and most well established companies.
"It does not seem that science and technology based jobs come at the expense of manufacturing jobs – indeed, the two are likely to be mutually supporting, as manufacturing is increasingly enabled by new technologies" These changes bring benefits such as the increased feasibility of onshore manufacturing, but also downsides (like an increased reliance on skilled over
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unskilled labor) that will have to be met with a careful approach. Nonetheless, with government and private investment in the industry rising, the future looks bright. This issue of Industry Update explores
these positive trends in manufacturing, addressing Aussie made successes, an increasingly tech-savvy workforce, and advances that are making manufacturing more exciting than ever.
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also demonstrated a bounce-back in September, with the sector looking to have largely recovered from August's decline. As an important bonus, employment is also rising fast in scientific and technological fields. Australia has built an international reputation on manufacturing innovation (contributing to the creation of WiFi, the Scramjet, frazier lenses, underwater computers, and the Robotic Visual Horizon software, amongst other inventions), and each leap forward inevitably has a knock-on effect that benefits the Australian manufacturing economy. "It does not seem that science and technology based jobs come at the expense of manufacturing jobs – indeed, the two are likely to be mutually supporting, as manufacturing is increasingly enabled by new technologies," said Kim Carr, Shadow Minister for Innovation.
NEWS •
OCTOBER SAFETY CONVERSATIONS CAN BENEFIT BUSINESS What would you do if there was a serious workplace injury or even death in your business? While most businesses are focused on meeting the bottom line, profits and growth aren’t achievable without a safe and healthy workforce, whether you have one staff member or hundreds. The idea that business success is directly linked to good work health and safety is not new, but it’s one that some businesses struggle to put into practice. This is because business productivity is typically measured only by easy-toquantify economic results like the number of items produced, or the quality of services provided, a company’s buildings, plant and equipment, the skills of its workforce, or the value of its contracts. Talking about WH&S can be a difficult conversation because it involves looking for areas in which your own business is weak, which isn’t an enjoyable task. It also involves dealing with metrics that are harder to quantify; both the cost of poor work health and safety, and the return on investment in good work health and safety, can be hard to pin down. This is one of the core goals of National Safe Work Month: to normalise conversations around work health and safety. Every year, the month of October is dedicated to improving awareness of WH&S, creating productive conversations about safety, and sharing positive workplace stories. While directing safety is a responsibility of all workers at all levels, if you own a business, or manage a business, it’s important for you to consider safety as both a worker and as a leader. Employees will follow your lead, so if you aim for the bare minimum of safety that attitude will become infectious. Leadership drives culture and sets the values expected in a workforce. The processes and policies safety leaders put in place, and their personal adherence to them will support or undermine the safety culture. Organisations that are seen as safety leaders will be in that position because they have always gone beyond the minimum compliance with legislation. Small business owners, because they are close to their workers, are in a good position to exert a positive influence on safety through leadership. Consider the safety culture in your
business. Do you know how many near misses happen? Do you hear about them as quickly as you hear about actual incidents? Can your people raise safety concerns without fear, discrimination or ridicule? The more we talk about work health and safety, the more it becomes a normal part of our conversation and every day work life. Can you normalise the conversation, so more of the near misses are reported, and you can work to prevent future injury? Lead by example Some practical things managers can do to create a strong safety culture include: • Lead by example, let staff see that you take work health and safety seriously and are happy to discuss it, at any time. • Know the current regulations for your business and make sure you follow them. • Provide training for new staff and refresher training for existing staff. • Use the safest and most up-to-date equipment available for your industry. • Most importantly, make the conversation a positive discussion about protecting your people every day. Resources for business To help businesses to get involved and build awareness in the workplace, Safe Work Australia have developed a National Safe Work Month resource kit for businesses. The kit includes posters, workplace activity ideas, industry safety statistics, and shareable content for social media or internal messaging. Be rewarded Safe Work Australia also offers a Workplace Participation Reward to encourage businesses to think of new and creative ways to build awareness of health and safety during National Safe Work Month. Through the Reward, businesses can win a prize worth $5000 and the opportunity to showcase their safety story nationally. This October, think about the health and safety aspects that need attention in your workplace and dedicate some time to resolving them. Have a conversation, share stories and raise awareness, because talking about safety can save lives.
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11
• NEWS
Continued from cover
CONVERT YOUR WASTE ENERGY TO USEABLE ELECTRICAL POWER
USD $2b international investment brings renewable energy advances to Australian industry for cleaner energy generation, companies are beginning to see the value in not only alternative sources of energy generation, but energy regeneration. To this end, Southern Cross Compressors has extended its range to produce custom designed and built Screw Expander Power Plants, each one tailored to the needs of that specific installation. These gas, steam and ORC screw expanders convert otherwise wasted energy into usable electricity that can be easily harnessed directly for production purposes or returned to the grid for energy cost reduction. As the Australian arm of the Global Kaishan Group, Southern Cross is committed to utilizing these power plants to offer a broad range of power regeneration options for Australian industry. Kaishan Group currently manufactures air compressors which add around 1500MW of electricity demand onto the global energy grid each year. That’s equivalent to adding a large power station every year to the world's energy demand. Applications such as geothermal, diesel
engine heat discharge, gas pipelines, furnace applications and waste steam are ideal applications for expanders. At current energy costs the capital expense of installing an expander will typically be recovered in around 12 to 18 months (subject to conditions) making them an excellent investment. Kaishan has successfully installed a high number of operating systems in many countries including the USA, Indonesia, China and Canada. One graphic example use of a Kaishan Rotary Screw Expander is to supply the complete source of power for the Chena Hot Springs resort in Fairbanks Alaska. Chana developed a business partnership with Kaishan to create a 300kW generator utilising rotary screw expansion and synchronous generation to turn excess geometric (hot water) heat into the primary power source. The Organic Rankine Cycle screw expander technology uses organic actuating medium to absorb low grade heat (over 80oC) to drive the rotary screws. The expander requires no other fuel source to generate clean, non-
polluting electrical energy. The mechanism for this power generation is simple; the evaporator absorbs heat from the output medium. The medium then enters the expander to turn the rotors, producing shaft power dependent on temperature and pressure reduction. Once the medium vapour exits from the expander it enters a vessel to separate oil from vapour. The vapour is converted into liquid form after going through a condenser and then pumped back into the evaporator to complete the cycle. Heat energy (or calorific value) is extracted from the heat source, converted into pressure then mechanical power and ultimately into electricity. With manufacturing plants located in multiple countries producing high quality compressed air and gas products that meet virtually any application, Kaishan Group is in a unique position to address the manufacture and distribution of these energy saving products on a global scale. In another example, Southern Cross has provided case study data for the energy savings from a Waste Steam ORC
expander installation in a coal-powered plant. The plant’s turbine generates 200kW of electrical power through steam heated by coal fires. This steam was previously exhausted directly into the air at a flow rate of 2 tonnes per hour; potential energy generation that was completely wasted. Once the ORC expander was installed, it began to generate 100kW’s of power from the waste steam. Taking only 7kW from that output to stay operational, it is able to produce 93kW year-round, saving 744,000kW of power every year. Those savings are equivalent to 260 tonnes of coal, or 617 tonnes of Co2. In any plant or application with hot water or other liquids that stay above 80oC, with saturated, low, or high pressure steam, an ORC expander could be used to regenerate lost power. Regulated test analysis has clearly shown that the Kaishan ORC screw expander isentropic efficiency reaches 85% with even higher capacity potential.
SA BLACKOUT SPARKS ENERGY DEBATE In the political and social unease following the major power failure in South Australia, organisations representing Australia's energy industry have come forward to advocate for a cooperative and coordinated response. In the immediate aftermath of the failures, blame was partially placed upon SA's reliance on 'intermittent' renewables, with a 40% (and increasing) share of the state's power coming from non-traditional sources. Subsequently, an in-depth report found that the storms that hit the state were severe enough to heavily damage transmission infrastructure and knock out power, regardless of whether the power was sourced from renewables or otherwise. In fact, the report concluded that there had been no interruption in the production baseload, and that the outage was purely a transmission problem. Despite this, the incident brought renewables to the public attention, and the energy industry is calling for this newfound attention to be directed in a productive
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manner towards real and existing issues. Australia is undergoing a major transition towards a lower carbon emissions economy and new technologies for generation, supply, storage, and use of energy. The storm and subsequent blackout in South Australia underline the vital importance of energy security, and the vulnerability of our increasingly complex electricity system to natural disasters. Before the storm and blackout, South Australia also experienced significant energy price rises and volatility, shaped by a wide range of factors. "While these events and challenges are distinct, a successful response in each case requires Australia's leaders to work together. Both sides of politics at the federal and state levels share responsibility for the current state of the national energy system and for developing effective solutions to it. Those solutions need to be strategic, efficient, nationally coordinated, and consistent," the companies said in a release.
"Steps intended to achieve reliable, affordable and sustainable energy will inevitably come at a cost. These costs can be minimised through careful long-term planning and cooperation between all stakeholders. Effective and enduring policy will ensure Australia can leverage significant private sector investment to deliver the necessary infrastructure." "Our organisations will continue to participate in robust public debate over these issues. Absent of a bipartisan approach to the tightly connected issues
of energy and climate change, uncertainty will cause essential energy investments to be deferred or distorted, to the ultimate cost of us all. Australia's energy ministers must work together." The statement was signed by eight industry bodies: the Australian Energy Council, the Australian Industry Group, the Business Council of Australia, the Clean Energy Council, Energy Consumers Australia, the Energy Efficiency Council, the Energy Networks Association, and the Energy Users Association of Australia.
SECTION NAME HERE •
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13
• FEATURE: SECURITY
BIG BUZZWORDS, BIG SECURITY RISKS
IF YOU'RE IMPLEMENTING BIG SOLUTIONS WITHOUT PAYING ATTENTION TO THE SMALL DETAILS, IT CAN OPEN YOU UP TO SECURITY FLAWS THAT COULD COMPLETELY COMPROMISE YOUR BUSINESS. Advanced automation, integrated monitoring systems, cloud computing, the Industrial Internet of Things; all of these things are essential to the future of manufacturing, and they all require a greater level of information security than most of us are currently using. Unfortunately, Australia is also suffering from a serious shortage of IT skills. Research from industry analyst Robert Half shows that while 38% of Australian CIOs are seeking to expand their in-house IT team within the next 12 months, barely a quarter feel that the talent pool is big enough. That remaining 75% of CIOs feel that the skills shortage is going to make companies more vulnerable to "cyber threats" in the short and long term. According to David Allott, the Asia Pacific Regional Director for Intel Security, the causes of this skill shortage are complex. "We don't see enough awareness about how IT is a viable career," he says. Specialising in information security and information technology is a growing field, and one that is increasingly desired by all companies. No longer is the role limited to heavily tech-oriented companies, or multinational conglomerates. Everyone needs a tech guy, at some level. "The traditional approach of "defending the perimiter" is disappearing," David adds. "It started back with the adoption of the Blackberry. Just as tech is allowing innovation, it's allowing the threat landscape to evolve." The ways of defending against
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information breaches or malicious attacks are changing. As systems grow far outside the confines of a single building, and additional users interact with that system in more ways, the amount of ways to attack that system also grows. No longer can a company rely on a firewall to keep its network secure. Increased internet use, cloud computing, and the prevalence of mobile devices that users connect to multiple nonwork networks, all combine to create a workplace culture riddled with technological weak points. Inside companies, the alternative skillset of IT staff also needs to expand. As more staff become users of IT systems, IT staff need to be able to communicate their technical knowledge and advice in a way that's comprehensible for the average user. So not only is there a prevailing lack of trained IT staff who can balance technical work with user-level support, but there is a lack of IT education at the user level. Nobody can be expected to keep up on their own, so having staff to keep you informed is crucial. "Even if what you do might not be considered 'important' or 'technical', your own security is still part of the internal network. Every computer has some level of confidential or private information, and could provide a way into the rest of the network. If there's a way in, the whole system is corruptable," says David. Andrew Morris, Director of NSW, QLD, and NZ at Robert Half, supports David's position.
"There's a major lack of tech capabilities," he says, "and it doesn't matter if you're in a tech role or not. These are things you need to know. There is a need for a broad cyber-security strategy and it's not just IT's problem." Thankfully, this user-end problem is something that us users can work on with relative ease. "We need to be using common sense. The way it should be done, really, is 'if in doubt, check it out.' That goes for pretty much any technical system you're using," says Andrew. What should we be doing? In essence, do less. We all know that you're supposed to avoid opening email links and attachments from unknown sources, but the same strategy can be taken further. Avoid plugging in unknown USB's into your work computer; unless it comes from a trusted source, there could be quite literally anything on it, including keyloggers or other spyware. If you have a mobile device you connect to your work's network (through wifi, or cabled to a computer), then use that device to connect with fewer networks outside of work. The risk may be small, but if you're connecting to, or sending information over a network with an unknown level of security, you can't be sure you're safe. Spread your system information around less; one compromised password can lead to a whole host of problems. A large component of 'hacking' a system can be social engineering, or getting users to
voluntarily divulge information needed to access the system. No matter how innocent it seems, it's generally best to avoid giving out your details. Never reuse passwords on multiple systems, no matter how complex the password is. If one account is compromised, the first thing a smart hacker will do is try and use that password to access every other account you're associated with. One thing you should be doing more of, though? Updates. We all hate them, they take far too long to install, but they're crucial and there's a reason Windows 10 will occasionally force-install them for you (even if it does happen at inconvenient times). As a system is used, people find flaws, loopholes, and potential vulnerabilities. Regular updates fix those, because there's nothing more embarrasing than being hacked through an exploit that you knew about and could have fixed. In summary; hire good communicators for IT staff, click less links, don't trust unknown hardware or software, let programs update, and don't reuse passwords. It's a good starting point, and maybe in the process, more users will discover they enjoy getting to grips with information security and technology. "The younger generation needs as much training as the older generations," says Andrew. "It's about interest and practice; they're either invested in how it works, or they take it for granted."
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• IN REVIEW: SUPPLY CHAIN FORUM
A TRULY GLOBAL SUPPLY CHAIN
SUPPLY CHAIN FORUM 2016 TOOK BUSINESS STRATEGIES TO THE STARS
If you're a high level executive, you understand the importance of a highly durable supply chain that adapts to market forces, ensuring your business isn't left out of the loop. Without a supply chain that responds to the world as it changes, everything that a business does will be hamstrung. A good chain of logistics combines consistent discipline with constant negotiation, both with the consumer you are servicing, and the people who make up the industry you are servicing from. That's why the Supply Chain Forum (SCF) is a crucial tool in any exec's kit. As the world’s largest businessto-business trading community, the SCF allows access to networking and learning opportunities like no other, every single year. The 2016 Forum was no exception, providing an opportunity to join highlevel peers and listen to stories and advice from some of the greatest minds in the industry, working for companies that are renowned worldwide. Take, for example, NASA. Who better to consult about a global supply chain than a company whose products and technology quite literally circle the globe? For Michael Galluzzi, NASA's Lead Business Strategist for Additive Manufacturing and Supply Chain Management, negotiating risk is crucial. "You don't predict the future," he said, "but you can project it." He works with the lesser known (but incredibly vital) side of NASA's operation, dealing with purchase orders and suppliers of parts and material. He manages a multi-billion dollar chain that needs to be pinpoint precise, and it is; when one of NASA's suppliers was hit by the 2011 tsunami in Japan, their system was alerted in seconds, allowing them to adapt instantaneously. When dealing with a supply chain of NASA's magnitude, even single
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percentage points can represent millions of dollars in risk. With up-to-date information and a comprehensive projection of the future, your business can be like NASA, and protect itself against the most unexpected of disruptions. 100% safety is impossible and mistakes or flaws are inevitable, but this is to be embraced. "We don't learn if we don't fail," Michael said. He wasn't the only voice advocating for a sensible but open approach to change and risk. Supply chains' renewed importance as an efficiency driver of the business was a key focus of this year's Forum, driving home the everchanging nature of 21st century business. Complacency is a killer, and every sector is facing different challenges. "We're entering a volatile, uncertain, complex and ambiguous world," said George Bearzot, Supply Chain Director of Lion Co. "The role of a supply chain is to be the eyes of the enterprise." As emerging technology shakes up established conventions, your supply chain must adapt. As the needs and expectations of customers change, what was once sufficient may become outdated. A robust chain of logistics is one which evolves, without staking too much value on tradition. A consistent and data-driven approach is key (to suggest otherwise would be irresponsible), but different data will require different approaches. Bearzot advocates diversity, both in hired talent and in supply chain strategies, to ensure maximum success. Other panels discussed the responses of companies who are altering their supply chain strategy in response to
shifting trends and customer demands. Speakers like Molly Harriss Olson, CEO of Fairtrade A&NZ and Cameron Webb of Woolworths discussed crucial questions around customers, asking and answering what it means to make a supply chain customer-centric, and how organisations are integrating customer data across the demand, supply and design functions. Ms Olson in particular is familiar with the frustrations of a disorganised and ill-informed supply chain. Working in the White House during the Clinton administration, the process of procuring and gathering data around climate change and renewables was lengthy and inefficient. "I had to decide whether or not I was going to hang in there and do everything I could with the council – which seemed an absolute recipe for disaster," she has previously said. "There were days when I wanted to crawl under the table because the arguments about a finite planet were just embarrassing."
To be successful, any supply chain has to be increasingly focused on data. Companies like Fairtrade have renewed their focus on the needs and demands of the customer, ensuring that organised data can bring clarity to the entire chain of supply. The more comprehensive your understanding of demands, the better your end service will be, and the easier it will be to procure decisions of consensus. The 2016 Supply Chain Forum, by all accounts, was a resounding success. The sheer knowledge and experience on hand made for an incredible learning experience, and the star-power of these high level execs left us more than a little star-struck. We can't give away all of the Supply Chain secrets we learned this year, unfortunately, but we're already anticipating the 2017 Forum. To get the first news on lineup details and Forum topics, visit www.supplychainforum. com.au, and follow Supply Chain Australia on twitter @SCForum_au. Hopefully, we'll see you there next year.
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• COOLING & FANS
A WAVELENGTH AHEAD WITH THE SUHNER ROTOMAX MANY APPLICATIONS – ONE MACHINE Those who have polished or finished sophisticated metal components know that it is not easy to keep the tool speed constant at a high grinding/polishing performance. The arms start to feel heavy when using hand-held devices after a time, making it difficult to achieve an evenly clean grinding pattern. There is a machine that puts things right: the SUHNER ROTOmax with a flexible shaft. As the name implies, ROTOmax is a machine with maximum output and high tractive power. The drive motor and tool are separated from each other. This offers a lot of power for sensitive, fatigue-free work.
grinding in tool and mold making. Due to this versatility, ROTOmax is used in many industries:- From Metal Manufacturing through Jewelry, Casting, architectural metalwork and on to Glass, Concrete and Stone polishing. It is perfectly suitable for the surface treatment of stainless steel in particular with applications such as Balustrades, Commercial Kitchen benchtops and food production equipment. An all-rounder when it comes to reliability, power and sensitivity. ROTOmax 1.5 and 3.5 – Two for every application The machine is available in two output classes: 1.5 kW and 3.5 kW. According to the model, the speed can be regulated electronically in increments of 100 from 500 to 25,000 rpm at the press of a button. This fine incrementation guarantees that the right speed is always available no matter what abrasive is used. The combination of the powerful industrial motor with electronics
All-round talent with many possibilities Due to the flexible shaft concept, a variety of work can be performed professionally with a single machine. Lightning-fast, exchangeable manual units convert ROTOmax into an angle grinder, straight grinder, angle polisher, belt sander or tube polisher or make it suitable for
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guarantees a high torque at constant speeds for every application. In practice, this means perfect results in the form of evenly clean grinding patterns. This is a significant advantage when it comes to high-quality components with complicated surfaces, such as those that occur in the machining of stainless steel. Rotomax 1.5:- 15Amp single phase – Inverter Even in the case of its many design variants, ROTOmax meets all kinds of requirements. It is available with a stand, as a space-saving suspended model or with a special trolley that offers mobility in the workshop. As a professional machine, ROTOmax is designed for hard, continuous operation and a long service life (ROTOmax 3.5 is available only with a movable trolley). ROTOmax 3.5 ;- 10Amp 3 Phase Intelligent motor management safeguards a high level of work safety for the operator and the machine. If
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the machine becomes overloaded or overheated, it switches off automatically and enters the cooling mode. Additional special features include smooth starting, an active brake, an anti long coastdown function, optional manual and foot switching, a controlled turn-on inhibit, two shaft outputs (ROTOmax 3,5), automatic saving of speeds when changing the shaft, easy operation and an LED display of the speeds. SUHNER provides an exceptionally broad range of abrasives for almost every application, machine and tool. In addition, the manufacturer offers a particularly valuable, free service:On-site application consulting. This means that a technical consultant visits the customer upon request to determine the ideal combination of machine, tool, abrasive and grinding process for the customer’s current application.
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• MACHINERY
HARE & FORBES GIVES HAULTECH THE MISSING LYNX When a factory fire destroyed their Ipswitch facility in October of 2015, Haultech took the opportunity to step back and reassess their production needs. Rebuilding their facility was given serious thought. After extensive deliberation, and at the experienced advice of Hare & Forbes Machineryhouse, they kitted out their new premises in Wacol with the latest and greatest in Doosan machinery. Two Doosan mills and two Doosan lathes later, Haultech’s production line has never moved smoother. “That little Lynx lathe is fast, and it can handle 95% of the work we have. It’s expanded our capabilities,” said Sam Overton, company owner. “That one Lynx would easily keep up with our full production, when it used to take two lathes.” The machine also does more than their previous lathes. “Purely because of the features; the one lathe has live tooling, sub spindle,
fully-axis movement, it’s a really capable machine.” Because of the full feature-set, Haultech no longer has to take the output from their lathes and perform second operations; the Lynx does it all in one go. “It just spits out finished parts,” said Sam. There was no other manufacturer that offered the same feature set and speed of operation for anything less than twice the price. Jeff Mathews, Queensland State Manager for Hare & Forbes, said that the Lynx was a popular choice for his clients. “It’s been a very good machine for us in regards to sales. It’s very competitive in price for the features it has.” With the extended features of the lathe, and the increased capacity of all their new equipment, Haultech’s capabilities have been massively expanded. Now looking to the future, they’ve got the ability to produce more, and take on outside work that wasn’t possible previously.
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• MACHINERY
SAFETY SOLUTIONS FOR INTELLIGENT HUMANROBOT COLLABORATION Human-robot collaboration (HRC) is a term used to describe a work scenario where humans and automated machines share and work in the same space at the same time. This model of collaboration promises highly flexible workflows, maximum system throughput and productivity, as well as economic efficiency. But ensuring that HRC will be able to fulfill its promises, it requires exactly the right safety technology for the application in question. A major issue that is associated with Industry 4.0 is making work processes flexible. This may involve manufacturing products in batch size 1 under industrial mass-production conditions – that is, manufacturing unique items on a conveyor belt. This type of smart factory is becoming home to machines that are increasingly intelligent, and increasingly autonomous, and can interaction between humans and machines, with these machines set to increase in industrial manufacturing. This comes as a result of combining the abilities of humans with those of robots results in production solutions that are characterized by optimized work cycles, improved quality, and greater costefficiency. At the same time, however, machines that are autonomous but primarily interact with humans require new safety concepts that provide effective support for making production processes more flexible. Industry 4.0 is not the first time that industrial automation has focused on interaction between humans and machines. Space and time are crucial interaction parameters in these scenarios.
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Coexistence denotes cases in which humans and machines stay in neighboring areas at the same time while they interact. A typical example of this is an insertion station with a rotating table on a robot cell. Humans and machines work in neighboring workspaces at the same time, with the area between the two being monitored by a deTec4 Prime safety light curtain. Industry 4.0 is seeing a third form of interaction shifting increasingly into the spotlight: collaboration between humans and robots. This involves both humans and robots sharing the same workspace at the same time. In collaborative scenarios such as this, the conventional safe detection solutions used for coexistence or cooperation are no longer sufficient – instead, the forces, speeds, and travel paths of robots now need be to monitored, restricted, and stopped where necessary, depending on the actual level of danger. The distance between humans and robots is therefore becoming a key safety-relevant parameter. No two examples of human-robot collaboration are the same. General standards such as IEC 61508, IEC 62061, and ISO 13849-1/-2 are one way in which the foundations for the functional safety of HRC applications are laid. It is also important to give particular consideration to ISO 10218-1/-2, which concerns the safety of industrial robots, and ISO TS 15066, which relates to robots for collaborative operation. Developers and integrators of robot systems not only have to perform thorough checks on the structural safety measures taken by robot manufacturers, with regard to their functions and compliance with the
aforementioned standards, but are also required to consider any hazards or risks that may remain. This means carrying out a risk assessment in accordance with EN ISO 12100 for the robot system, its motion sequences, and its planned collaboration area in order to determine which safety measures are appropriate – such as implementing suitable types of collaboration as defined in ISO/TS 15066. Of the different types of ISO/TS 15066 collaboration, speed and distance monitoring in HRC applications offers the greatest potential as we move into the future. When considered in relation to these, and in view of the interaction scenarios of coexistence and cooperation that have dominated up to this point, it is clear that safety-related sensor and control technology is facing new challenges to ensure that HRC is able to continue operating unimpeded. It is also worth noting that the more the requirements imposed on the safety of shared workspaces increase, the more collaborative future work situations
will become. As a manufacturer of sensor, control, and system solutions for functional safety and a supplier of comprehensive safety services that range from risk assessment and safety concepts through to system solution implementation, SICK has extensive expertise in designing safe robot applications. SICK offers a range of sensors and controllers that has developed along with the requirements of safe robot applications over the decades. Safety solutions based on various technologies are becoming more and more intelligent and are constantly making new HRC applications possible because they are able to fulfill requirements that are becoming increasingly demanding. As things stand, HRC only accounts for a small share of all applications involving human-robot interaction. Innovative solutions for functional safety in robot applications, like those developed and implemented at SICK, can help to increase this share significantly in the foreseeable future.
MACHINERY •
TURNING OVER A NEW LEAF – OR A COMPLEX COMPONENT – REQUIRES SPEED AND ACCURACY When workshop managers are scheduling in tasks, they need to ensure that lists of priorities are set up to make sure that all runs smoothly. These priorities usually include fast setups, skilled operators, unvarying accuracy, and the right machine is used for the right job. The most demanding tasks are usually allocated to the latest machine, because it is often the most reliable and the most accurate. Sydney-based Austral Hydraulics (AT Hydraulics), an Australian-owned company established in 1990 to service the country’s fluid power market, has exactly this kind of experience on hand. Having spent 30 years in the hydraulics sector, the company’s general manager, Branko Sutic, has seen a worrying decline in Australia’s manufacturing and process industries during that time. “However, hydraulics is a crucial element in many industries, including agriculture and horticulture, mining and quarrying, construction and roadworks, transportation, mechanical handling, ports and harbours, shipping and commercial fishing, aviation, and many more. “At Austral Hydraulics, we place great emphasis on the ‘service’ aspect of our business, with branches located in Sydney, Perth and south of Brisbane. “All our factories are well-equipped with full machining and service facilities, backed by highly-qualified sales, workshop, and engineering staff. “We need to have the right machines to provide first-class service in the fiercely-
competitive marketplace, and that is why we have invested in a Harrison Alpha XS CNC combination lathe range.” About two years ago, the company purchased a similar machine for its Queensland workshop, and the Alpha has exceeded expectations. “Whether a customer needs components, repairs, service, or an entire hydraulic system, we can provide exactly what is required, at a realistic price, with the minimum of interruption to existing operations, and at the agreed time – or sooner. “We are dedicated in providing complete satisfaction to every customer, big or small. With our exclusive product ranges and distribution of some of the world's leading brands, we can offer our customers a single source of hydraulics.” Mr Sutic said. He explained that all the Austral Hydraulics branches are fully-equipped to carry out all types of major repairs. “We can design, manufacture, and install any type of hydraulic power units and systems. Fully designed by our engineers and manufactured by our experienced staff. We offer hydraulic power units for industrial and mobile applications ranging from standard to compact and bespoke units. “We have a cylinder manufacturing facility specialising in bespoke cylinders for all applications, and that was a contributing reason to why we selected a four-metre Harrison Alpha 1760XS that we can operate as either a manual or CNC
machine.” The Alpha XS CNC combination lathe range is designed for fast repeatability, accuracy, and surface finish to exacting toolroom accuracy standards (DIN 8605), which ultimately significantly reduces component production costs. Supplied by 600 Machine Tools, the Harrison Alpha 1760 heavy-duty CNC combination lathe installed at Austral Hydraulics has a 760 mm swing-over bed, a 560 mm swing-over cross slide, and a swing of 1060 mm in the gap. 600 Machine Tools sales executive, Patrick O’Doherty, said: “No other lathes on the market today, including full CNC machines, can compete with the Alpha XS for speed of production when it comes to one-offs and small batch turning. “However, the Harrison Alpha XS Manual/CNC range has a good choice
of size options to cover a broad range of turning applications, and the 1760XS ideally suits a company involved in undertaking the wide variety of daily tasks and challenges in the hydraulics industry.” Mr O‘Doherty added: “Fast, easy setups and simple operation in all modes are the keys to the Alpha XS series’ continuing success. These machines benefit from the ultra-high speed OiTD CNC control, along with Harrison-developed Alphalink software. “Workshop managers can see a presentation of the capabilities of the Alpha range, placed on You Tube by Colchester-Harrison, one of the largest manufacturers of lathes in Europe.” 600 Machine Tools (02) 9674 4738 machines@600machinery.com.au
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SAFETY CAGE REGULATIONS FOR FORKLIFTS Workers are often required to access areas that are high above ground level. If you are unable to maneouvre a boom lift or scissor lift in the space (or if you simply don’t own one of these machines) it is possible to still reach the area safely using forklift hire with the addition of a safety cage. They are designed to hold two workers plus any equipment or tools and are attached to the forks of the forklift using two safety pins. When using a safety cage in conjunction with your forklift hire, there are a number of regulations that must be kept in mind: • You must ensure that the cage has been securely attached to the forks, carriage or load back rest. As mentioned above, this is achieved with safety pins that lock into place behind the heels of the forks.
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• T he mast must remain vertical at all times. • The cage must remain horizontal and centred at all times. Do not use the sideshift or tilt controls of the forklift whilst the cage is attached, as this can overbalance the workers and tools it contains. • The forklift must have firm and level footing. If the terrain in the area you need to work is not level, you will need to determine an alternative means of reaching the desired height. • All of the controls must be in the neutral position and the park brake must be applied. Never drive the forklift whilst the cage is attached, particularly if workers are standing on the platform. • The area in question should be marked to indicate that work is being carried out by elevated personnel. This ensures that other workers know to skirt around the area and not touch the machine. • Workers using the cage must be raised and lowered as smoothly and carefully as possible. Only raise and lower workers at their request to ensure that they’re prepared for the movement. • Keep an eye out for any overhead obstructions when the cage is in motion, as a serious accident could occur if it were to come into contact with something (such as overhead power lines). • You must ensure that your hands and feet and kept clear of the controls, apart from those in use. This will help to prevent the wrong controls accidentally being engaged. • At all times, a trained operator must be in a position to control the forklift. If he has to leave the area for whatever reason, the cage must be lowered until he is able to return. • At all times, the workers must remain on the cage floor. They are not to climb on the sides, hang from the sides or leave the cage entirely whilst they’re at an elevated height. If you’re hoping to use a safety cage with forklift hire in Melbourne, we hope that the information on the current regulations (as provided above) has put some of your fears to rest. This might seem like a daunting task in the beginning, but once you’ve gotten the hang of controlling the forklift with the cage attached, you’ll wonder what you ever did without it. Just ensure that everyone in the vicinity has been properly trained to avoid accidents.
MACHINERY •
PURCHASE OF AN ‘ENGLISHMAN’ INCREASES PRODUCTIVITY 30 PERCENT The purchase of a new Swift-Cut plasma cutting table from Machinery House – the ‘Englishman’ as it’s affectionately known in the workshop, by Gary Wight of Auckland Sheet Metals, has increased business efficiencies by 30 percent. He says the company has been at its current premises almost 10 years, with most of that in partnership, but the real business evolution has been in the past two years when he “went it alone”. “It meant I could invest in machinery,” he says, talking about the dissolving of a partnership that had two owners wanting to pull the business in different directions. “The last two years we’ve been Auckland Sheet Metals – in sole charge – and I’ve bought new presses, welders, the plasma, vehicles that have made life easier and the result has been more progress in the last little bit than the whole time of being in business prior to that.” He said Since the change they’ve “been struggling to keep up. I’ve made it a focus to buy machinery that keeps the work going while we aren’t” he said. The ‘Englishman’ (a derivative from its country of origin) does exactly that. Wight has said that the plasma machine can be cutting and making parts while his workshop engineers work on the welding.
“It’s actually given us more man power. To make those parts the old fashioned way, with less accuracy, would take hours longer and this machine never stops.” He said. Wight added that the machine was only just installed before EMEX 2016, but despite it being early days he estimates that the Swift-Cut improves the jobs they are using it for by as much as 30%. “I wouldn’t be without it now,” he says, explaining that before to the installation they would have to outsource work, and also rely on other businesses being efficient and delivering to timeframes.” He said. “We can continually change things, tweak things, make things better, and if there are ever any problems we just pick up the phone to Machinery House. It’s allowed us in great part to control our own destiny. “We actually end up making a little bit more money on the side because you become almost a merchant of materials, putting mark up on the material we are buying in as well as making money on cutting the product. The local businesses that use our services have responded so well... the new plasma has such a clean finish, we’ve got people asking us for more laser cut plates, thinking we are laser
cutting it.” He continued. Wight’s business have grown through word of mouth and the quality of the jobs. Ten staff do a large range of work; stainless steel to structural steel at former All Black John Kirwan’s house. Structural steel is a growth area for the business, thanks to legislation with regard to steel in housing and earthquake regulations. The premises houses a 4m guillotine (up to 8mm thick), 4m press brake (135 tonnes also purchased from Machinery House), band saws Mig and Tig welders, rollers and all the general equipment you’d expect of a good engineering workshop, but the plasma has quickly taken pride of place.
“For our size business it’s a perfect fit. It’s not top of the market in terms of price and/or function, but it’s pretty bloody good and also easy for the staff to handle.” Wight said. Another staff member is kept busy fulltime draughting and quoting jobs so “we have a bit of a one-stop shop when it comes to that and our customers are dealing with one person through the process.” With the Englishman and a highly efficient staff and workshop, Auckland’s houses crisis will do nothing but add to an increasing workload that already has him eyeing larger premises.
THE MITSUBISHI WILL EVEN CUT YOUR COSTS. THAT’S APPLIED THINKING. All Mitsubishi laser cutters feature cross flow resonators. This exciting technology delivers outstanding savings on maintenance and running costs. In fact a figure of 3L/h laser gas usage is achievable along with a staggering 90% saving of energy in standby mode. Plus operators can expect a 30% reduction in CO2 emissions compared to an axial flow resonator. They are also surprisingly affordable, so there’s savings all round.
Call: 03 9706 8066 Email: sales@appliedmachinery.com.au Visit: appliedmachinery.com.au Connect with us socially
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3D DESIGN COMBINES WITH CNC TECHNOLOGY TO SHAPE AUSTRALIAN INDUSTRY Uneek Bending is a truly innovative Australian company that keeps ahead of the field to create curved and bent metal products for an amazing variety of industry applications. From the curved structure of the Southern Cross Station roof to intricate coils and components for the transport industry, Uneek have applied the very latest in design and production technology to compete on a global scale. Over 50 years of providing solutions in design and production for such a wide variety of customer requests has developed a broad capability in bending, rolling and fabrication second to none. Utilising ‘Solidworks’ advanced design, highly skilled Uneek designers create 3D models that allow stringent consideration and application for every aspect of the product which is then dissected to create the production template for even the most complicated components accurately to customer specifications. Customers can work with Uneek designers and engineers to develop products and components that would otherwise be unobtainable elsewhere. The latest state of the art CNC machinery with full 3D plus capabilities plus Uneek’s ability to design and
make its own tooling from exotic materials that eliminate scoring and crushing issues means the right result every time. One-off or multi component production adds to the company’s ability to produce the ideal results for all types and sizes of customer orders. Large Scale Project Management With such an enormous experience in the field, Uneek have teamed with giant Indian company GB Engineering Enterprises to provide Australian Companies with the ability to source highly competitive pricing on the global market whilst maintaining Australian project management control. By utilising this partnership, client companies can now source critical boiler projects through U-Neek, secure in the knowledge that they will get the right outcomes under the stringent design and management abilities of the Australian company. GB products include: atmospheric fluidised bed boilers, chemical recovery boilers, blast furnace gas fired boilers, biomas/bagasse fired boilers, pulverised coal fired boilers, heat recovery steam generators, waste to energy boilers, de-aerators and desalination plants. If you think it can’t be done, chances are there is a Uneek solution.
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Brisbane Office:
600 Machine Tools 292 Evans Road, Salisbury QLD 4107 Phone: (07) 3277 4844 | Email: qldbch@600machinery.com.au
Contact us for your nearest distributor and service provider
MACHINERY •
PROTOBLAST FILTER Dust collectors are an oftoverlooked component of any blasting and extraction system, but their role in dust removal is critical.
Having built and operated abrasive blasting equipment for over 40 years, Protoblast has amassed a wealth of experience and information about dust collection. Below, Protoblast will share 6 major points that, if correctly implemented, will produce the best returns for your business (and mistakes to avoid that they continue to see made in the industry): • Safety with the most effective velocity • Reduce blockage with correct pressure • Fan design is critical • Filter ratio to maximise lifespan • Reduce maintenance with higher filter area • Lower energy costs with variable speed drive 1. Volume + velocity = visibility + safety. With blast chamber ventilation, there is regulation that stipulates the minimum velocity required within the chamber. This is calculated by locating the smallest cross section, and calculating the volume needed to move air through that section at the required velocity. Maintaining this velocity is the most efficient way to keep the chamber free from dust and therefore provide adequate visibility and a safe environment for the operator.
2. Correct Pressure = minimum blockage. This is especially important when the dust collector is positioned at a distance from the blast chamber. The pressure is the energy in the moving air and keeps the dust from losing velocity. If pressure is lost, dust in the ducting can drop out, causing blockages. The other aspect to take into consideration is the friction of the air through the filters, which requires more pressure from the system in order for the dust to pass through. The higher the dust loading on a filter, the more pressure is needed to ensure flow. 3. Fan design= maximum efficiency = longevity. Protoblast uses the Backward Inclined Centrifugal system as the most efficient design across their product range. This design eliminates overloading, and when using a direct mount there are no extra bearings to worry about and no power loss through belt drives. 4. Filter quality = long life. The filters really are the heart and soul of the dust extractor, as this is where the cleaning is done. If done incorrectly, bad filtration can lead to a whole host of run-on problems. Sand blasting dust is very fine and very abrasive, so trying to save money by lowering the grade of filters is counterproductive. Protoblast have used the Cellulex filter cartridge for decades; these cartridges have
a filtration efficiency of 99.99% of all particles above 1.0µm. This means that the air being exhausted from the dust collector meets all EPA requirements, provides a cleaner working environment and increases productivity. 5. Higher filter area = lower velocity = less maintenance. This is very important, and many cheap dust collectors will fail because of this. The more filters there are, the more area there is for the air to pass through so the velocity is much lower. The lower the velocity the longer the filter lasts and the less pressure the fan will have to produce. Protoblast recommends on an air to cloth ratio of 2.212:1. 6. Variable speed drive = lower energy costs. What’s your available power? Large volumes of air mean very large fans and large fans need large motors. For example,
a blast chamber with a cross section of 5m x 5m requires 21,000cfm of dust collection. This would use a 22kW motor which has a full load current draw of 38Amps, but the big issue is on start up as the motor has the inertia of the fan impellor to overcome so effectively it is starting under load. With standard direct online starting the motor needs 7-8 times the full load current, so in this example it would be 266amps. This is a massive requirement, and by law the wiring and circuitry has to be sized accordingly. The solution for this is a variable speed drive (VSD). The VSD Protoblast uses is a fully adjustable unit and best of all it will only draw a maximum of 10% more than full load current on start up. Not only on start-up will you save power but the fans can be slowed down during operation and when running at 75% of full speed the power consumption is halved. This mean a massive saving on your power this is why Protoblast equipment continues to save you money every day.
DON’T BEND IT LIKE BECKHAM, BEND IT LIKE YAWEI. THAT’S APPLIED THINKING. Because Yawei heavy duty pressbrakes handle up to and beyond 3000 ton, there are virtually no limits on what is possible. Yawei is a world leader in high precision pressbrake technology, utilising world class componentry and the latest in Delem 2D and 3D graphical controllers. Plus you’ll get the support of Applied Machinery’s service team that includes some of the leading pressbrake technicians in Australia. Call: 03 9706 8066 Email: sales@appliedmachinery.com.au Visit: appliedmachinery.com.au Connect with us socially
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• MACHINERY
ENERGY EFFICIENT POLYMER ENERGY CHAINS AND CABLES REDUCE CONSUMPTION BY UP TO 57%
Treotham supplies a range of igus energy chains that are kind on the wallet and the environment. In many industries there is a huge demand for roller energy chains for high fill weights and speeds that can travel long distances, whilst operating quietly at the same time. Igus fulfils these requirements with the P4 system. The low maintenance P4 system, originally developed for high-speed container cranes, can travel very long distances up to 800m and carry high additional loads of up to 30kg/m. They are used forhigh speeds of up to 10m/s and the autoglide crossbars ensure safe guidance on very long travel distances. The energy chains offer a long service life and are abrasion resistant. They are suitable for indoor and outdoor crane technology, automated storage and retrieval systems, plant construction, portal robots, materials handling technology, mining and steel works. The smaller sizes P4.32 and P4.42 in particular are suitable for green machining processes and storage systems. Compared to sliding friction, rolling friction comes out 75% less, which means they use up to 57% less drive power. Plant and machinery manufacturers have great benefits on loading gantries for automated production processes from 3m/s, and especially from 3.5m/s. On travel distances of 40m-50m, the electricity and operating costs are significantly reduced and higherspeeds and accelerations are enabled without increasing the noise level. Treotham New Zealand Ltd www.treotham.co.nz 09 278 6577
DELPHI MEASUREMENT TAKES THE STRAIN When you manufacture bespoke components that deal with 100kg loads at a minimum, you want to ensure that you’re working with the highest quality machines. So when Delphi Measurement needed to expand their workshop, they turned to Hare & Forbes. Assessing their needs and existing equipment, Delphi decided to supplement their workshop by pairing their existing Doosan Lnyx with a new mill, the Doosan Puma. Adding features like live tooling allowed Delphi to expand the capabilities of their workshop, and produce larger load pins. This increased capability has allowed them to produce jobs in-house where they would otherwise have had to outsource, reducing turnaround and guaranteeing that every step of the manufacturing process is done to Delphi standards.
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WASTE MANAGEMENT •
ONSITE WASTE DISPOSAL FOR REMOTE WORKSITES How incinerators dispose of site waste Individual incinerators differ in terms of operation. Broadly speaking though, incinerators feature a burner or heat source and an incineration chamber. Waste is loaded into the incineration chamber. The burner or heat source is then ignited and this applies intense heat to the chamber (as stated above, often up to 1025°C). Contained within the incineration chamber and under the pressure of this intense heat, the waste enclosed is incinerated to ash. Quality made incinerators can provide a very clean burn, disposing of smoke efficiently in order to minimise environmental impact.
The proper management and disposal of waste material is vital for the safe and effective operation of any worksite or industrial project. Without arrangements in place, waste material can be disruptive and unsightly, it can contaminate local environments and compromise the safety of onsite workers. Additionally, businesses can face fines and significant setbacks if issues arise because of their inability to effectively dispose of site waste. Operators of worksites in regional or remote areas often face additional challenges as disposing of site waste can be difficult, inefficient and expensive. This is why in recent years, incinerators have risen in popularity as an effective and practical method of onsite waste disposal for remote worksites. Waste disposal challenges for worksite in remote areas General waste collection, skip bins and other landfill options are a viable solution for many industrial worksites in metropolitan or built-up areas. However, implementing solutions such as these in regional and remote areas can be difficult or expensive given the distances required to shift waste materials. For example, if the nearest landfill is a 100km away then that’s 100km that the waste needs to travel before it can be disposed of appropriately. This is where an onsite incinerator can help. Incineration as an alternative form of waste disposal Depending on the manufacturer and model, an incinerator can burn up to 30kg of hazardous or nonhazardous waste per hour. Waste types that incinerators can dispose of include: • Oily rags and materials • Hazardous waste • Documents • General site rubbish • Plants and green-waste Burn temperatures can reach 1025°C while leaving minimal ash. Incinerators can also feature a relatively small footprint which makes them easier to situate and store.
Advantages of onsite incineration Onsite waste incinerators offer three primary benefits. 1- Incineration takes place on site Unlike landfill alternatives, incinerators can dispose of waste onsite. Therefore waste transport and commercial dumping costs can be reduced. 2- Portable incinerators allow for easy setup/ removal Portable incinerators are as the name suggests ‘portable’. They can be setup easily and then moved onto the next location or worksite as required. 3 - Long service life Cared for properly, incinerators can provide a long service life. They can deliver reliable disposal of waste for numerous projects and worksites as required. Limitations of onsite incineration Incineration provides a practical method for safely disposing of general site waste and hazardous waste (selected models only). However, in many cases it is not a complete waste management solution. Building waste such as concrete, bricks, and plasters cannot be incinerated. They will need to be taken away via the traditional waste management procedures, such as skip bins. Additionally, different incinerators can feature different capacities and burn speeds. So, before purchasing, it is important to ensure that your chosen
incinerator’s capacity matches your waste disposal requirements. Summary Incinerators can offer a practical method of disposing of waste on remote worksites. However, depending on the type of waste for disposal, incinerators may need to be coupled with more traditional forms of waste disposal in order to provide a complete solution. For general worksite waste though, incinerators can provide an efficient and cost-effective alternative to having waste transported to landfill. Spill Pro https://spillpro.com.au/ 1800 368 614
THANKS TO GENOX THESE OLD TYRES WILL GO AROUND AGAIN. THAT’S APPLIED THINKING. To date over 100 Australian organisations have selected the Genox brand for a reliable, cost effective and environmentally friendly solution for their waste reduction needs. Genox fully automatic tyre recycling plants are the complete solution for your trye recycling needs. There is no need for manual debeading of tyres and ambient temperature processing reduces operational costs and minimises secondary pollution. Plus the plants are extremely easy to operate and maintain. Call: 03 9706 8066 Email: sales@appliedmachinery.com.au Visit: appliedmachinery.com.au Connect with us socially
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• SPOTLIGHT: TURCK
FIELD LOGIC CONTROLLERS IMPROVE DEVICELEVEL CONTROL IN AUTOMATED ENVIRONMENTS BY CAMERON DWYER, MANAGING DIRECTOR, TURCK AUSTRALIA PTY LTD I/O modules to carry out logic functions. When paired with modern programming via HTML5, these devices deliver a more cost-effective and flexible solution for industrial applications. These solutions can work together with a PLC for localized control, or in some cases can manage all logic without a PLC.
The demands of today’s engineers are prompting industrial automation manufacturers to think beyond the PLC and create alternative control solutions for their customers. Many of these demands are influenced by the continuing focus on the Industrial Internet of Things. Data collection is critical and requires more detailed pointto- point communication. Managing controller costs is another goal, often measured by cost per I/O. Engineers can reduce overall system costs by maximizing the data they collect from each I/O point. Emerging from these needs are new types of controllers for automated environments. One of these is the field logic controller, a new category for devicelevel control. Field logic controllers (FLCs) feature advanced technology that allows Ethernet
Microprocessors and HTML5 power today’s solutions The evolution of microprocessor technology is a key reason why FLCs exist today. Data processing capabilities are increasing while the physical size of microprocessors is shrinking, which makes it possible for I/O modules to do more. On top of standard I/O functions, these devices can take on control responsibilities that before were only possible through PLCs. The programming environment itself is another key driver for improved programming and communication. Historically, all device programming had to be created and run through a PLC, which required someone to be at the machine to enter logic. The ability to now program logic through HTML5-based web browsers is opening the way to flexibility and convenience in control. Engineers can access monitoring and programming environments via HMTL5based software from any device, anywhere. Rather than having to return to a control panel to address an issue, engineers can access programming in the field for realtime response and monitoring.
How device-level control is being used in the field FLC technology was first introduced this year. Some early adopters have already put this technology to use to improve control and communication in their industrial applications. • Small assembly applications: FLCs can manage visual cues to signal accurate assembly of a part in pick-tolight applications. One company also employed FLCs to improve efficiency by signaling at the push of a button when a parts bin needed to be refilled. • Liquid level measurement: FLC has helped a milk processor better manage liquid levels in a tank. A sensor can be signaled to turn a pump on or off based on the milk level, to ensure a tank doesn’t overflow or run dry.
• M etal finishing: A manufacturer improved its metal finishing process with FLC. A sensor reads the surface of a part and communicates that data to the controller, which automatically sends the piece to the correct station to be honed and polished. For years, engineers and OEMs have been looking for better ways to solve their industrial control challenges. With new technology like field logic controllers, they are able to build better control solutions that have the flexibility, detailed data communication and cost-effectiveness they need. These solutions will continue to evolve to meet the needs of today’s engineers, while redefining how we think of control.
LM FASTENERS WE STOCK THREADED ROD IN LOW TENSILE, STAINLESS, HIGH TENSILE, NYLON, BRASS You can buy one or buy lots Available in metric, bsw, unc, unf, acme, BA, BSF threads and also in left hand thread Send us an email or fax to quote you Good service and prices Unit 3, 64 Hassell Street, Smithfield NSW | Ph: 02 9757 4367 | Fax: 02 9757 2676 lmfasteners@westnet.com.au | www.lmfasteners.com.au
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SPOTLIGHT: TURCK •
TURCK’S NEW ARGEE TECHNOLOGY TURNS I/O DEVICES INTO FIELD LOGIC CONTROLLERS (FLCS) For years, engineers amongst others have struggled with a way to balance the cost of PLCs and their I/O needs. As a solution to that problem Turck’s new AGREE technology aims to empower the manufacturer, adding logical compatible I/O technology without a PLC. True to its name the AGREE technology drives down costs and increases flexibility in control, the AGREE technology is accessible through a HTML5- compatible web browser, ultimately eliminating the needed for third party software. Within the ARGEE environment, the user can set condition and action statements that can be carried out by the I/O device. The application’s intuitive design includes a flow chart allowing easy programming for users of all experience levels. By using AGREE on Turk’s multiprotocol Ethernet I/O devices, users are able to utilise a better control solution, field logic controllers (FLCs) FLCs benefit small- to mid-size OEMs and manufacturers who are looking to add logic without investing in a PLC. FLC can be used in three ways: • The FLC stands alone: FLC performs all the logic as a standalone application without a PLC. • FLC backs up the PLC: If the FLC loses
communication with the PLC, the FLC can take over and either shut down the process, or keep the process going. • The FLC and the PLC work together: The FLC can monitor an application and send defined variables and updates back to the PLC. “With FLC powered by ARGEE, engineers can add control capabilities and I/O points to applications without having to invest in or upgrade a PLC,” said Randy Durick, Vice President of Fieldbus Technology at Turck. “Because the I/O devices carry advanced ingress ratings, logic can move outside the panel and onto machines for local control and real-time performance monitoring.” He continued. Specific features of ARGEE include: • Toggling bits, utilization of timers and counters, performing arithmetic functions, monitoring of program status via the built-in HMI capabilities and communicating with an upper level PLC • HTML5-based programming, which makes the environment accessible on any device via capable web browsers such as Chrome and Firefox • Integration with digital, analog, IO-Link, RFID, and specialty I/O types
ARGEE technology is standard in all Turck multiprotocol Ethernet I/O devices. These devices can be used on any PROFINET®, Modbus TCP™ or EtherNet/ IP™ platform, and include TBEN-L/TBEN- S on-machine block I/O; BL compact on-machine flexible block I/O; and FEN20 In-cabinet block I/O.
THE TBPN HYBRID SAFETY BLOCK I/O MODULE This year Turk introduced the TBPM safety block I/O module as the first I/O module to combine both standard and safety inputs/outputs in a single device. The IP67 hybrid is adaptable to specific signal requirements, ultimately helping users save space and reduce costs. On the device the user has two safety inputs for connecting different safety sensors, such as light curtains or emergency-stop buttons, and offers two channels of internal safety outputs that can
be used to remove power to the universal discrete I/O ports as well as to one of the IO-Link ports on the standard side of the block. The safety logic is created utilizing Turck’s safety configuration and diagnostics software tool; once programmed and setup, the device replacement is made simple by means of a removable memory chip under the protective window. On the normal side of the PROFINET/
PROFIsafe module there are 4 universal discrete I/O ports, that can be connected for general purpose signal, and can be switch up to 2 amps. Two of the ports can be configured as IO-Link masters. “Integrating or embedding safety functions into existing fieldbus systems is a growing trend in automation. With Turck’s new hybrid safety I/O modules, users can gain this combined functionality in one block. This simplifies installation and maximizes flexibility, without
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compromising the level of safety and reliability expected,” said Dan Klein, product manager for Turck’s Fieldbus Technology division. Both the channels of the TBPN can be disconnected for safety-related applications, simplifying the wiring. Turck has developed the robust safety module for an extended temperature range from -40 to +70 °C. The IP65/IP67/ IP69K protection types allow use in the most demanding environments.
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• SAFETY
NORWOOD FARM MACHINERY CENTRE IMPLEMENTS THE SMARTTRAK TO THEIR FLEET Norwood Farm Machinery Centre, a longstanding establishment in the motor and agricultural equipment industries, has a long history of over 65 years of excellence in machinery distribution, supply and after sales service. In 2014 Norwood made the decision to implement the Smartrak solution across their service fleet, looking to ensure driver safety while travelling to customers, streamline job management functions, and maintain a high level of customer service. Within a few months of installation, they realised a dramatic effect on driver safety, calculating a reduction in over speeds by an average of 2,000 events per month. The ability to see and share location-
based event data with their drivers was an integral part of a safe driving program. “Knowing that my colleagues are now more aware of the risks associated with speeding and their own behaviour gives me peace of mind that they will stay safe on the roads,” comments Tony Rule from C B Norwoods. Drivers have a Garmin in-vehicle navigation and communication device which is integrated with the Smartrak mapping and reporting system. The
Service Managers at all 15 service centres nationwide can easily manage schedule changes and route plans via the communication system, ensuring the
needs and expectations of their customers are met without fail. www.smartrak.co.nz
The Pitch is light weight and easy to walk in making it also suitable for slippery environments in warehousing and light industrial workplaces.
MACK BOOTS Ph: 1300 350 216 mackboots.com.au
NEW PURPOSE DESIGNED ROOFING SHOE BY MACK Injuries within the manufactruring industry are unique in the sense that many can possibly be fatal. Falls from roofs accounted for 54 fatalities in the construction industry from 2002 to 2013 and slips accounted for 28% of all injuries in construction from 2008 to 20121 . Working on roofing surfaces is extremely demanding on the performance requirements of the joints in each region of the foot and ankle says Dr Caleb Wegener, head of Footwear Research and Innovation, and with high accident rates Mack boots have launched their Pitch safety show. The shoe is designed specifically for work on roofs and similar slippery environments. The Pitch is part of the new
Traction Control range that features an innovative slip resistant sole design that exceeds the Australian and international standards by 122% (ISO 20344:2011, 5.11). In order to maintain traction and adapt to the surface the foot is often required at the endrange of motion making the design of the sole and upper critical to performance says DrWegener. The sole of the Pitch is designed to adapt to the steep and corrugated roofing material in order to maintain traction. This flexibility extends into the upper design that integrates articulation zones and pressure dispersion panels to ease the pressure across the entire lateral boarder of the foot for comfort when working on pitched roofs.
1 Construction Industry Profile, Safe Work Australia, May 2015
RADIATION SERVICES AUSTRALIA – CASE STUDY For over 30 years, Radiation Services Australia has provided radiation shielding and design and manufacturing for New Zealand and South Asia. At Seven Hills in NSW the company manufacture lead shielded doors for hospitals and wherever radiation protection is required. Recently, a revised manufacture
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layout with a new milling machine and a Kockums gantry, utilising a Tawi vacuum assisted lifter has meant animportant OH&S upgrade with significantly increased productivity. The client has been reportedly pleased with the system. From a 6 man task to one, the assembly of the door and the transportation has been simplified.
The installation is a challenge as a result of the low head height of the building. The gantry was supported directly from the base of the heavy duty roof structure, and with modified VM2220 lifts tubes it has been possible to provide an operating envelope quite adequate for the operator. The vacuum lifter is moved clear, and then the milling machine commences, a
program for precision sizing including the view hole in the door. Special glass is used here to prevent radiation escape. The TawiVacueasylift system has made a remarkable gain in efficiency and OH&S safety.
SECTION NAME HERE •
KNOW WHAT YOUR FLEET IS DOING ANYTIME, ANYWHERE. Evaluate your fleet and personnel and improve the delivery process, uncover unknown issues, and monitor your costs. With the TraceME Module you can now monitor the location of your drivers throughout the day and assure yourself that the fleet is being fully utilized and efficient. KCS TraceME is absolutely the most versatile and advanced location based positioning solution in the market today. Equipped with superb hardware, versatile software and advanced connectivity options TraceME is ready-to-use or can be fully customized to suit any situation.
Find out more at www.Trace.ME
KCS TraceME INDUSTRYUPDATE.COM.AU
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• AUSSIE MADE
NO SLOWING DOWN FOR THE AUSTRALIAN MADE, AUSTRALIAN GROWN LOGO The Australian Made, Australian Grown (AMAG) logo continues to play an important role in helping businesses and consumers create and identify genuine Aussie products and produce, and this year the logo celebrates its 30th anniversary this year. Launched in 1986 by then Prime Minister, Bob Hawke, the logo is now used by more than 2600 business and appears on more than 16,000 products sold in Australia and around the world. This will soon grow enormously with the introduction of the Government’s new food labelling scheme. The logo is one of the most powerful nation brand symbols in the world.
Australian Made Campaign (AMCL) Chief Executive, Ian Harrison says it’s a collective marketing effort that continues to garner strength. “The profile of the overall campaign is excellent,” says Mr Harrison. “The logo establishes a very clear connection to Australia, so for companies that are not well known in particular marketplaces the Australian Made logo is probably their strongest brand.” He said. Over the last 30 years the logo has reached some impressive new achievements. Some include the introduction of the Australian Grown descriptor in 2007 and the incorporation of the logo this year into the Government’s
new food labelling scheme which will see it on the labels of nearly all Australian food by the time the new scheme becomes compulsory on 1 July 2018. The logo, which is universally recognised (98%) and trusted (89%), also features heavily in export markets particularly throughout Asia where consumers are interested in Australia’s enviable reputation for safety and quality. In recent years the logo has also been registered in China, Singapore, South Korea and the USA and Australian Made branded retail outlets have also been opened in China and South Korea. “Shoppers have seen a lot of changes since the logo was first introduced. There
are more products on the shelf, more product information that they have to digest and we now have the choice to buy products from anywhere in the world, including online,” says Mr Harrison. “So, it’s important that brands that can and want to make the Australian connection, do so quickly and easily with the AMAG logo.” “The essential role of the AMAG logo is as important today as it was 30 years ago and the best way businesses can market their products as genuinely Aussie is to use the AMAG logo.” For more information on the AMAG logo visit www.australianmade.com.au/ for-business
FAMILY BUSINESS DAY: A CAUSE WORTH CELEBRATING Every year, the Australian Made Campaign encourages businesses across Australia to promote their heritage on Family Business Day, held on the 19th of September. 2016’s Family Business Day was a resounding success, with events held across the country, celebrating and promoting the things that make our businesses great. It’s an annual opportunity for all family and non-family members of the family business, as well as stakeholders and local governments to come together and recognise this important sector. The day might have passed this year, but the cause is year-round: more than two thirds of all Australian businesses are family businesses, and many of those make and grow the products they sell in Australia, keeping local farms and manufacturing
plants in business and local people in jobs. Many of the country’s largest and most loved companies started off as a family business including AustralianMade licensees Coopers Brewery, Willow, AH Beard, Ugg Australia and Akubra Hats. Family farmers and manufacturers are encouraged to use the hashtags #madebyourfamily and #grownbyourfamily to help promote their products on social media or use the special social media tiles created for the day. To find products made and grown locally by family businesses, consumers can look for the FBA emblem and Australian Made, Australian Grown kangaroo logos on products in-store, search for the hashtags online or visit www.fambiz.org.au and www. australianmade.com.au.
Get the It’s recognised. It’s trusted. It works. Australian Advantage Call 1800 350 520 or visit australianmade.com.au 34
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SECTION NAME HERE •
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• MOTORS & DRIVES
SEW-EURODRIVE ANNOUNCES NEW HEAVY INDUSTRIAL SOLUTIONS SERVICE CENTRE SEW-EURODRIVE, the leading specialists in global drive technology has announced that they have begun construction on their state of the art facility in Mackay. The new facility will house their new Heavy Industrial Solutions Centre that will will exten to 2000sqm. Scheduled to open in March 2017, the new Service centre will allow SEWEURODRIVE to better support gear driven consumers in Mackay and the surrounding areas. The Mayor of Mackay Regional Council, Cr. Greg Williamson recently went on site to officially open construction of the Service Centre and expressed his delight in this new development “The confidence shown by SEWEURODRIVE in establishing a new centre in Mackay is indeed welcome. The fact that a multinational
company, as highly regarded as SEWEURODRIVE, is willing to back itself in this region, in these tough times, speaks volumes for the ongoing future of the industry sector in the Bowen Basin region,” said Cr Williamson. “The Council and in fact the industrial sector in our community, welcomes SEW-EURODRIVE and we look forward to their contribution as a partner in this region’s growth.” He continued. According to Daniel Dallari, SEWEURODRIVE’s Sales & Operations Manager for the region, customers will be able to take advantage of the technical expertise of a global player with a strong local presence to ensure reliability of their operation and processes. “SEW-EURODRIVE has established a service alliance with Werner Engineering to support gearbox service and repairs with local, state-of- the-art machining and
fabrication capabilities,” Mr Dallari said. “SEW-EURODRIVE’s state-of- theart Heavy Industrial Solution Service Centre combined with our product specialists and the support of Werner Engineering’s machine shop will provide
assistance from repair of SEW products, all the way to replacing aging non-SEW units with energy efficient, modern and space saving ‘drop-in’ engineered replacements,” said he continued.
NEW ONLINE PARTS & ACCESSORIES STORE Warequip Solutions are proud to present their new online parts and accessories store www. industrialvehicleparts.com.au. With over 50 years in the industry and as an authorised dealer of Taylor-Dunn electric vehicles, Yamaha golf & utility vehicles and Polaris off-road vehicles, Warequip have an extensive knowledge of customers specialty vehicle parts requirements and have built a site to share this knowledge. The site not only offers customers an easy online parts and accessory shopping experience, but also offers customers access to free parts manuals, instructional
videos, industry news and regular specials. The site is run in house by trained Warequip parts specialists, and offers customers additional phone and email support to make finding the right part for your vehicle an easy task. Warequip have simplified the process of finding the right part, allowing customers to browse pictures of parts relating to their specific model and year of vehicle, or, browse parts manuals and search by part number – Whichever they prefer. With over 5000 items already online and more added daily, the site is sure to be a huge player in the specialty vehicle
parts market and has already been warmly received by Warequip’s existing TaylorDunn, Yamaha and Polaris customers. So whether you need a tyre for a
Taylor-Dunn, or a plug for a Polaris head to www.industrialvehicleparts.com.au for all your electric and off-road vehicle parts and accessory needs.
INTRODUCING LIFTCO LOAD LIMITERS As a supplier of the crane and manufacturing industry Liftco Industrial Suppliers is a dedicated provider of Lifto Load Limiters that are suitable for most types of applications for ropes, chains, craned and hoists. The products installation is simple and is available for cranes of most capacities, while
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protecting against overloading and supporting structures, reducing the risk of accidents. The Load Limiter available preset can easily be calibrated on site and can be automatically reset by reducing the load, helping to reduce maintenance costs and minimize downtime. Alongside the Liftco Load Limiters, Liftco Industrial Supplies stock and distributes, Slack
Rope Limiters, Side Pull Preventers (Rope Guide Protectors) and Conductor Bar. Liftco Industrial Supplies P/L Ph: (02) 98294411 www.liftco.com.au
EDUCATION & TRAINING •
Systems for functional safety: SAFETY, NOW AVAILABLE FOR TAKE OUT
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Sometimes, you need something quick, uncomplicated and affordable. Something like takeout. SICK safety systems provides everything you need if time, designers, workshops and extensive safety expertise are in short supply. In the package: your safety solutions, ready to use. Simple and quick to implement to save you time. With legal certainty and compliance and equipped with our certified systems, you will comply with the relevant legal safety requirements and standards. We think that‘s intelligent. www.sick.com/service
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A SUCCESSFUL NIGHT AT THE 201 6 N S W T R A I N I N G A W A R D S The most exceptional trainees, apprentices, educators, and learners and providers were awarded this year with the NSW Training Awards, an award that is held annually by the NSW Department of Industry to recognise the outstanding achievement in the vocational training sector. The 2016 awards were hosted by the Hon. John Barilaro MP, Minister for Regional Development, Minister for Skills and Minister for Small Business, with over 500 guests attending from the training sector, business, Aboriginal and Torres Strait Islander Student of the Year LETEAH MITCHELL Vocation: Community Services Work Certificate IV Trained by: TAFE NSW - North Coast Institute Leteah has embraced her studies in the Certificate IV Community Service Work course and brought to life her passion to help people in the community, particularly those who are disadvantaged. Leah is a quiet achiever, being conscientious in class and meeting all assignment due dates on time. Apprentice of the Year COURTNEY HARRISON Trade: Automotive Mechanical Technology (Light Vehicle) Certificate III Trained by: TAFE NSW - New England Institute Employed by: Dieselequip Courtney’s Certificate III Light Vehicle Mechanical Technician apprenticeship has resulted in her ability to perform safe and reliable work of the highest standard. Courtney has flourished in a traditionally maledominated workplace. “I had to meet a lot of challenges in pursuing my career, but I am so close to achieving one of my major goals.” School Based Apprentice/ Trainee of the Year TYRONE PYNOR Vocation: Business Services Business Certificate II Trained by: Australian College of Commerce & Management Pty Ltd Employed by: Aboriginal Employment Strategy Ltd Hosted by: National Australia Bank School: Pendle Hill High School Tyrone states his school-based traineeship in Business Services -Business Certificate II with the National Australia Bank has been an “opportunity to gain the skills to make real decisions about my choice of career path.” His supervisors commented on Tyrone’s attention to detail, approachability to customers and staff, and commitment to excellence.
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government and community This year over 900 applications were received across the 18 award categories, with a new award introduced this year: the Excellence in Signage which was included in the Industry Excellence Awards. With the support of families, friends, employers and trainers in the audience, the finalists took the stage, where MC David Collins Executive Director, Training Services NSW paid tribute to this year’s winners and finalists for Trainee of the Year DANIEL KELTY Vocation: Telecommunications Network Engineering Certificate IV Trained by: Ramsden Telecommunications Training Pty Ltd Employed by: Programmed Skilled Workforce Ltd Hosted by: Telstra Daniel has courageously changed the direction of his life. After reaching the finals of TV’s MasterChef, he started a traineeship with Telstra, and in two years he successfully obtained Certificates III and IV in Telecommunications - Network Engineering. Daniel is an enthusiastic and dedicated learner, and an ideal employee with definite leadership potential. VET in Schools Student of the Year ERIN GRAY Vocation: Live Production and Services Certificate III Trained by: Trustees of the Roman Catholic Church for the Diocese of Parramatta School: St Andrew’s College Achieving her Live Production and Services Certificate III provided an added bonus for Erin. “It provided me with a balanced and structured lifestyle, and forced me to manage my time.” Erin has excelled in all academic and creative elements of her course, representing her College in the Entertainment WorkSkills and taking third place in her zone. VET Trainer/Teacher of the Year DONNA COLOMBINI Employed by: TAFE NSW Sydney Institute Throughout her sixteen years of teaching hairdressing, Donna has encouraged each student to gain not only core salon skills, but also an understanding of the latest trends and techniques. She seeks opportunities to expose her students to innovation and exceptional quality, and it is not unusual for leading models to be seen in Donna’s classroom.
their achievements and commitment to training. Last year’s award winners Brodie Oakes, Bethany Spoor, Brenden Williamson, Troy Everett and Sebastian Barkoczy, were honoured as Ambassadors for the 2015 NSW Training Awards. The 2016 winners will go on to represent NSW at the Australian Training Awards in Darwin in November. Congratulations to all the 2016 NSW Winners and Finalists! Vocational Student of the Year FRANCINE IKIREZI Vocation: Business Administration Diploma Trained by: TAFE NSW - South Western Sydney Institute Francine is from Rwanda, and grew up in refugee camps before immigrating to Australia. Employed at an aged care facility, she wanted to explore the possibilities of joining their administration team, and started travelling from Goulburn to Bankstown TAFE each week to complete her Diploma in Business Administration. Excellence in Trade Skills PHILIP BROWN Trade: Aeroskills (Mechanical) Certificate IV Trained by: TAFE NSW - South Western Sydney Institute Employed by: Turbomeca Australasia Pty Ltd After finishing high school Philip had to make a choice between becoming a pilot or an aircraft mechanic. He chose to become an aircraft mechanic and has since completed an apprenticeship in Aeroskills (Mechanical) Certificate IV at Turbomeca. Philip has undertaken inhouse training modules to allow him to work on aircraft engines and gas turbine helicopters. Excellence in Electrotechnology NICHOLAS PEERS Trade: Electrotechnology Electrician Certificate III Trained by: Hunter Valley Training Co Pty Ltd Employed by: Hunter Valley Training Co Pty Ltd Hosted by: Centennial Coal For Nicholas, successfully undertaking an Electrotechnology - Electrician Certificate III apprenticeship has launched his career as an electrician on the Hunter Valley coalmines. He has responsibility for the safe operation of electrical machinery used across the mine site. Through his strong work ethic and diligence he has gained the respect of his peers, supervisors and management.
Phil Darby Memorial Award Encouragement Award for an Apprentice or Trainee LUBABALO MACIKAMA Trade: Hospitality - Commercial Cookery Certificate III Trained by: TAFE NSW - New England Institute Employed by: Safari Club Bar and Grill
outstanding skills and knowledge in computer aided design, vehicle wrapping, sign manufacturing, sign installation, digital printing and spray painting. Top Apprentice in Vehicle Trades AARON FOGARTY Trade: Automotive Mechanical Technology (Heavy Vehicle Mobile Equipment) Certificate III Trained by: TAFE NSW Hunter Institute Employed by: Liddell Colleries Pty Ltd
Lubabalo is a mature age apprentice in the hospitality industry. He started as a kitchen hand, and through hard work and a willingness to learn has slowly but surely advanced to more responsible positions. “The hospitality industry is interesting and diverse. It’s challenging, but it allows you to express your creativity.” Special Award for a Woman in a Non-Traditional Trade or Vocation NICOLE OTTE Trade: Aircraft Maintenance Engineering (Avionics) Aeroskills (Avionics) Certificate IV Trained by: Royal Australian Air Force Employed by: Department of Defence, Navy Nicole took on the challenge of commencing an Aircraft Maintenance Engineering (Avionics) -Aeroskills (Avionics) Certificate IV at the age of 43. Her Navy supervisor remarked: “she is an asset to the squadron and is highly regarded by her team mates. She has a positive work ethic, high standards, fantastic attitude and endless enthusiasm.” Excellence in Signage TARYN KEARNEY Trade: Signcraft - Signage Certificate III Trained by: TAFE NSW Illawarra Institute Employed by: Khan Signs Taryn’s dual enthusiasm for design and computers has come to life through her Signcraft - Signage Certificate III. She has proven to be a fast learner, with a positive attitude and acute attention to detail. Taryn has
Aaron’s passion for tinkering with all things mechanical started in his Dad’s shed in Singleton. The machinery operating in the nearby mines also fascinated him. After completing his Automotive Mechanical Technology (Heavy Vehicle Mobile Equipment) Certificate III, along with Certificates in Auto Electrics, Hydraulics and Pneumatics and Fluid Power, he joined the team at Liddell Coal Operations as a Mechanical Tradesperson. Industry Collaboration Award THE SKILLS EXCHANGE – BARANGAROO AND DARLING HARBOUR – CREATING THE LEGACY ! The Skills Exchanges at Barangaroo and Darling Harbour have changed the way the workforce development needs of employers are met, and how workers engage with training. Operating as one-stop shops for learning, the Skills Exchanges incorporate agile, solutions based, just-in-time approaches which efficiently skill workers within these major construction sites. Medium Employer of the Year MARITIME EMPLOYEES TRAINING LIMITED Maritime Employees Training Limited was established to address the forecast labour shortage for skilled seafarers in the Australian coastal shipping and hydrocarbon
industries. Based in Sydney, METL operates a national training scheme. Activities include recruitment, employing and facilitating registered traineeships that deliver highly-skilled employees to a diverse range of clients. Large Employer of the Year HOUSE WITH NO STEPS For more than 50 years, House with No Steps has been supporting people with a disability to live a good life as valued members of their community. House with No Steps currently employs over 2,500 staff, supporting peoplewith a disability, or who work in their Australian Disability Enterprises. Small Training Provider of the Year ENTERPRISE & TRAINING COMPANY LIMITED Enterprise & Training Company Limited (ETC) is a Registered Training Organisation that specialises in helping disadvantaged learners to up-skill in order to increase their employability. Their major program delivery model “Work It” was introduced in 2015 to enable students to “learn by doing” in small groups in industry, whilst being supported by their trainer. Large Training Provider of the Year TAFE NSW OPEN TRAINING & EDUCATION NETWORK TAFE NSW’s Open Training and Education Network (OTEN) is a unique and progressive distance and online VET provider which expertly services local, national and global markets. OTEN continues to refine and adapt its training delivery to meet the changing needs of learners through the provision of adaptive technologies, virtual classrooms, online learning communities and flexible blended delivery options.
The NSW Training Awards gratefully acknowledge the generous support of our Partners and Sponsors for 2016: STRATEGIC PARTNER
ALLIANCE PARTNERS
MAJOR PARTNERS
MEDIA PARTNER
SUPPORTERS
INDUSTRY EXCELLENCE SPONSORS Apprenticeships Plus Australian Industry Group Ministry of Health - Women NSW NECA Group Training Unions NSW Visual Connections Australia
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Process Solutions High Productivity Systems
Powder Handling Proven turnkey systems for powder processing industries. Raw material arrival, to packaged despatch.
Packaging & Palletising System integrators of baggers, carton fillers, palletisers and pallet wrappers, hooders.
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• PRODUCT NEWS
CHOOSING THE RIGHT TYRE FOR YOUR NEEDS
The costs of running small and medium sized business are significant, and business owners need to work hard to ensure that their doors stay open. The costs of material such as forklift and skidsteer tyres can be a substantial portion of your expenditure, so it’s important to reduce those costs where possible. However, business owners need to make purchasing decisions based on value, not just price. Choosing the cheapest industrial tyres available may seem like an easy way of reducing costs, but in all likelihood, they will end up costing more than high-quality forklift tyres. Cheap industrial tyres Cheap forklift and skidsteer tyres are always going to be of a lower quality than premium forklift tyres. In order to lower the sale price of the tyres, the manufacturer must use lower quality materials and processes. These include: • Narrower tyres which use less rubber • Two-stage compounds instead of three-stage • Low-quality rubber This kind of manufacturing produces tyres that are less stable, have a harsher ride, and wear out more quickly. Using cheap forklift tyres will end up increasing running costs. Since the tyres will need to be replaced more frequently, not only will this negate the saving made
by choosing the cheaper tyre option, but it will also increase vehicle downtime while the tyres are being replaced more often. High-quality industrial tyres Using high-quality forklift and industrial tyres has the potential to improve efficiency and reduce your running costs. Ensuring that forklifts, skidsteer, and other industrial vehicles are operating as intended is an essential part of keeping business processes efficient and cost effective. Using high-quality industrial tyres is a key part of the best practices for your vehicles, along with regular servicing and preventative maintenance as per the manufacturer’s guidelines. Specialised industrial tyres As businesses grow larger, having efficient processes becomes more and more important. In a large operation, seemingly small efficiency improvements can make a significant difference to costs and revenue. Using the correct tyres for specialised industry applications is one way of the ways to maximise the efficient use of industrial vehicles. Alongside efficient operations and logistics, ensuring that your tyres are perfectly suited for their environment will ensure that your business is able to make the most of its vehicle assets. Axis Industrial Tyres 1300 859 746 http://www.axistyres.com.au/
PRODUCT NEWS •
PFERD AUSTRALIA: THE 1MM CUT-OFF WHEEL JUST GOT BETTER PFERD Australia is proud to announce the release of the new and improved 125mm (5”) INOX 1.0mm cut-off wheels: a thin cut-off wheel with a reputation for quality and long wheel life. And they just got better! This wheel ensures you can get an extra 30% or more cuts versus the previous PFERD wheel, meaning you and your business will save even more time and money. The results speak for themselves. The best way to describe the PFERD 1.0mm cut-off wheel is “Xtreme cutting performance”. This wheel sets the benchmark for performance in Australia. Perfect for cutting INOX stainless steel and mild steel. If you thought there is little difference between cut-off wheels and brands, think again. You may be using a wheel that’s
cheap to buy, only to find it’s inferior and costing you more when compared to PFERD. Workers need products they can rely on and the PFERD 1mm cut-off wheels last longer meaning fewer wheel changes and less downtime. Get more cuts, reduced burr formation and less material wastage with a quality wheel that will save you time and money. Put the PFERD to the test. Try the new PFERD 61341112 125mm 5” ultra-thin cut-off wheels. Workers around the world trust in the blue and choose PFERD. Pferd 1300 073 373 customerservice@pferd.com.au
A LEADING AUSTRALIAN MANUFACTURE OF
ABRASIVE BLAST EQUIPMENT Protoblast Company has been designing and manufacturing to suit customer’s individual needs since 1975. • Abrasive Recovery Systems • Airless Blast Machines • Section Blast Machines • Dust Collectors The best way to prepare a surface for a coating is by using the abrasive blasting process. Whether you need to blast castings, concrete blocks, screws, surfboards or steel work... Protoblast has the experience to design and supply equipment that is fast, efficient, improves your product and saves you money... year after year.
HELP REDUCE MAINTENANCE COSTS ON OVERHEAD CRANES LOAD LIMITERS
ROPE AND CHAIN CRANES AND HOISTS: • Helps reduce the risk of accidents • Protects against overloading of Crane and supporting structures • Quick and easy installation and available for all capacity cranes • Available preset or easily calibrated on site • Helps reduce maintenance costs • Minimizes down time • Automatic reset by reducing the load CONDUCTOR BAR • Available in steel and copper • Quickly and easily installed • Supports required only every 1.5m • Also available in a compact cluster range
SIDE PULL PREVENTERS/ROPE GUIDE PROTECTOR Prevents side pulling and protects rope guides and drums on most multi-fall Cranes and Hoists. • Prevent dragging of loads • Helps reduce down time.
P.O. Box 157 Picton NSW 2571 P. 1800 772 320 Inter. +61 2 4677 2320 E. sales@protoblast.com.au
www.protoblast.com.au
Liftco Industrial Supplies Pty Ltd
Freecall: 1800 LIFTCO (543826) Email: liftco@optusnet.com.au Web: www.liftco.com.au
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• PRODUCT NEWS
INTELLIGENT, FUNCTIONAL COMBINATION CLEANING! Nilfisk’s flagship, the CS7000 is designed and built for both scrubbing and sweeping with windependent waste tanks for each function. The innovative design, efficient energy usage and low total cost of ownership combine to create a unique multi-purpose machine for industrial cleaning. In the cleaning system, the innovative engine replaces hydraulics with low maintenance, intelligent Hybrid technology using up to 30% less fuel. The Nilfisk CS7000 combination sweeper- scrubber is available in three models, LPG-Hybrid, Diesel-Hybrid and Battery. Sweep and scrub in a single pass, or use as a sweeper or scrubber depending on your cleaning needs, and is ideal for floor cleaning in warehouses, manufacturing plants, public areas, car parking facilities, stadiums and arenas.
By eliminating hydraulic reservoirs, filters and oil coolers as well as 98% of leak-prone hydraulic hoses, pumps, motors and valves, these functions are replaced by an intelligent system of electric drives with fewer components, less complexity and lower maintenance costs. The optional dual-tank EcoFlex TM system enables the operator to match cleaning performance to the required level of cleaning power. When encountering more heavily soiled areas, the operator can simply use the ‘burst of power’ button for maximum cleaning power, then return to economical cleaning with minimal use of water, detergent and power. The Nilfisk CS7000 is available with patented DustGuard TM airborne dust suppression technology that can reduce airborne dust by up to 85% - essential when you have to keep product clean and dust-free. This innovation saves time spent cleaning product before, during and after packaging. The ClearView TM design improves
operator comfort, safety and sightlines for optimal edge cleaning. Combined with the retractable offset deck this ensures reliable wall-to- wall cleaning.
Nilfisk 1300 556 710 www.nilfisk.com.au
SPECIALIST HIGH SPEED DOORS Noise Security Dust Wind Air pressure Temperature Separation Guard Vermin Spray Clinical
DMF are exclusive licensed agents in Australia for
DMF International Pty Ltd is a fully Australian owned family business, celebrating 50 years in 2017. We are specialists in climate control and high speed security door solutions, and flexible PVC door products. With Australia wide service and export to over 10 countries, our experienced approach ensures the best design solution for any application. Call DMF today for a free design consultancy
Free call 1800 281170 42
INDUSTRYUPDATE.COM.AU
www.dmf.com.au
sales@dmf.com.au
SECTION NAME HERE •
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• PRODUCT NEWS
PNEUTECH F SERIES COMPRESSED AIR DRYERS Pneutech refrigerated compressed air dryers remove water from compressed air by refrigeration and condensation. These compressors are essential for applications where water vapour in the air supply will affect how equipment functions and operates. The newly released PNEUTECH F SERIES refrigerated dryers by PNEUTECH group, reduceS energy consumptions, and features low pressure drop, constant pressure dew point, minimum environmental impact and maximum component recyclability. This is made possible by the highly efficient and ultra-compact modular aluminium heat exchanger coils with
vertical downward flow. The Free standing Pneutech F Series dryers may be incorporated into any compressed air system to remove water vapour and improve the quality of the air supply. Pneutech refrigerated dryers compliment the Pneutech range of screw compressors and complete range of additional services which Pneutech offers to ensure that compressed air users get the best possible pipework and air preparation systems to suit their requirements. Pneutech Group 1800 763 833 au.support@pneutechgroup.com
RS COMPONENTS ADDS NEW LOGIC CONTROLLERS TO RS PRO RANGE RS Components, the trading brand of Electrocomponents plc the global distributor for engineers, has extended its portfolio with the RS Pro range of logic controllers. Intelligent and communicative devices such as logic controllers are essential to build up smart factories, and almost every application in the industry uses a PLC or logic controller to provide the brains, which allows communication within the system and to communicate to a wider network. These controllers offer affordable basic control for applications such as packaging machines, light control, home automation and filling systems. The new RS Pro logic controllers
are perfect for all applications, even for students and young engineers who wish to learn how to program their own industrial PLC’s. Compared to a standard PLC, a logic controller usually comes with a reduced number of I/Os and a limited amount of function blocks in the software. A logic controller also has the capability to replace several relays, timers or counters by combining all functions into one unit. The RS Pro range is also incredibly cost efficient as it is priced under their branded equivalent and has four controllers in variants with 12/24V DC and 110/240V AC both with and without an integrated display. Two associated expansion modules are
also available, which provide the control unit with additional I/Os (eight inputs and four outputs) and two companion RS485 communication modules that allow communication with external devices such as HMIs, as well as being suitable for integration into existing systems. The logic controllers and the expansion modules also feature a robust housing that provides the option to mount the devices on a DIN rail to allow easy installation in switch cabinets and junction boxes. The range also includes a logic module USB programming cable that supports the upload of programs from a PC and a memory module that allows the easy cloning of programs on to other RS Pro controllers without a PC.
RS Components also provide graphical programming software available as a free download; customers are thereby not forced to pay licence fees. The RS Pro range of products offers customers a combination of quality, performance and value, backed by the RS Seal of Approval, representing leading industry standards for audit, inspection, test and certification.
INDUSTRIAL CLERANCE'S NEW ONLINE PLATFORM Industrial Clearance has announced the availability of the ATG Maxi-Flex and MecDex Gloves, Dorcy LED Torches, Fasco Electrical Motors, Ironair Air Compressors, Linishall Grinding Machines and Garrick Lifting Equipment. “In addition to a comprehensive range of commercial heating, cooling & ventilation products, Industrial Clearance now offers a broad range of high quality products from some of Australia’s leading Industrial brands”, said Craig Salmon the Director Sales & Marketing. The new online service http://
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Industrialclearance.com.au (IC) is a platform for buying and selling products at clearance prices. The new website aims to help merchants sell excess, obsolete, or slow moving stock and provide assistance for optimise stock management. By connecting users directly with new audiences the website can help develop an additional revenue stream for businesses. The website also helps expand businesses online with a digital marketing strategy that is extremely aggressive within the market place, based primarily
on driving highly qualified buyers through Google Adwords and SEO. The developers believe Sellers can enjoy the following additional benefits: • Using IC users can order more than enough stock for usual channels to market. • Stock can be managed at any time utilising sales via IC. • IC can be used as often as desired to help manage stock levels • No more conservative ordering of stock due to concerns might not sell. • No more clearance specials through
usual channels (said to be potentially damaging to standard pricing structures). • No more running out of stock because users have ordered conservatively. • Potential to achieve higher GP than via usual channels to market. • IC will assist in better managing stock. Industrial Clearance http://Industrialclearance.com.au 1300 030 360
PRODUCT NEWS •
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• PRODUCT NEWS
ADM RELEASES THEIR MICSIG’S INNOVATIVE TABLET OSCILLOSCOPE Very little has been changed to the design of Oscilloscopes from the 1980’s, when digital oscilloscopes were introduced, which brought on one of the biggest revolutions for the system. While this brought on new features, their complicated use has always made them tricker than their analogue counterparts. Many still use the old design oscilloscopes, but with knobs and buttons taking up two thirds of the front panel they can be complex. Today, engineers are demanding devices that are more intuitive to use. It seems a little odd that our mobile phones are more advanced that an oscilloscope. Things have changed with the launch of Micsig’s Tablet Oscilloscope. The new Micsig Tablet Oscilloscope features a 10.1" high resolution 1024 x 600 touch screen display, which together with a simple and intuitive user interface delivers a more user friendly
testing experience. Micsig has developed a user interface to the point where a touch screen is now practical to use on an oscilloscope. The Micsig oscilloscope, allows you to manipulate waveforms using the same gestures and controls available on you smart phone or tablet and also supports USB and mouse inputs, should you prefer a more traditional computer based method of operation. Many oscilloscopes use a multi layered menu system together with soft buttons to give access to a multitude of different functions. The trouble is that having to cycle through layers and layers of menu options starts to get rather tedious and the operation of the oscilloscope becomes over complex. With the Micsig Tablet Oscilloscope you can directly manipulate the data on the screen, rather than fiddle about with a bank of knobs and buttons. The new Micsig Tablet Oscilloscope
has removed the traditional knobs and buttons with software that acts in the same way.
ADM Instrument Engineering sales@admtech.com.au 1300 236 682
EDUR DAF PUMP SAVES CAPITAL COST, ENERGY AND MAINTENANCE COSTS According to Hydro Innovations, a single DAF Pump is able to replace an entire air bubble system on DAF plants. Hydro Innovations EDUR® “Multiphase” pumps draw water in from the clean end of the DAF tank and also draws air in through a snorkel in the suction line. The pump sheers the air, and feeds it at pressure through an enlarged solution line, then back into the DAF plant,
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producing a discharge stream into the tank that is saturated with 30 to 50 micron air bubbles. Traditional DAF systems consist of a wastewater tank, compressor, air saturation vessel, and effluent pump. The effluent pump draws the fluids from the tank and pumps it into the air separation vessel. From there a compressor pumps air into this same vessel and the air/water mixture is “saturated” under pressure, then released back into the wastewater tank at atmospheric pressure where tiny bubbles form and adhere to the suspended matter [fats, oils and other small wastewater particles]. The bubbles [with their attached suspended matter] float to the surface of the tank, where floatables can be skimmed off the surface. By using EDUR® Multiphase pumps, which can produce the same microbubbles, asset owners can do away with the compressor, the air saturation
vessel and any control and/ or ancillary components for these items. The reduction of these system components and the simplification of the system design results in lower investment costs and higher operational reliability. The EDUR® Multiphase [DAF] pump is also an efficient alternative as now, one pump can replace a traditional pump, air saturation tank, and the compressor. Energy and maintenance costs of running the compressor are decreased
The pumps can deliver flows from 1 l/s [for smaller DAF plants] to 15 l/s for larger DAF plants and produce pressures to 12 Bar. A variety of materials and seal arrangements enable EDUR pumps to operate in a very wide range of applications.Mechanical seals available as balanced, double and tandem. Hydro innovations 0298981800
PRODUCT NEWS •
A world of cable carrier options TSUBAKI KABELSCHLEPP cable carriers: • Full range of options to suit your requirements – plastic, steel and combined hybrid materials • Available in 1 mm width increments • Over 100,000 variants in steel and plastic material • Standard widths from 6 mm to 2,500 mm • From single chain link to harnessed assemblies ready for installation • Comprehensive range of cables carried in stock
Cable Stock
Available NOW
Tsubaki Australia Pty. Limited Sydney 02 9704 2500
Melbourne 03 9215 2888
Email: sales@tsubaki.com.au
Brisbane 07 3273 0600
Perth 08 6254 0000
Web: www.tsubaki.com.au
FREE ACCESSORIES SEPTEMBER - OCTOBER ONLY*. *VIA REDEMPTION. FULL TERMS AND CONDITIONS ON KARCHER.COM.AU.
TACT – THE AUTOMATIC FILTER CLEANING SYSTEM Our professional NT Tact wet and dry vacuum cleaners with the patented Tact system allow uninterrupted operation, even with large quantities of fine dust. The filter automatically cleans itself with targeted, powerful blasts of air for constant high suction power. Furthermore, the vacuums with Tact filter cleaning system can boast of low maintenance costs and long filter service life. 1800 675 714 www.karcher.com.au
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• PRODUCT NEWS
A WORLD OF HIGH QUALITY CABLE CARRIER OPTIONS FROM TSUBAKI For whatever application that you have in mind you can rely on Tsubaki KabelSchlepp to have a cable and hose carrier solution to meet your requirements. Made in Germany for over 50 years and with proven technology used worldwide, customers can be assured of the highest quality and reliability when selecting Kabelschlepp cable carriers. With a wide range that covers everything from light-weight micro-sized mono cable carriers to large steel chain designs, Tsubaki KabelSchlepp has a solution for any application. This wide range ensure includes products in plastic, steel and combined hybrid materials. Their cable carrier systems can be found, ranging from standard applications like machine tools, crane and car wash systems, to more complex applications such as industrial robots, offshore oil rigs and aerospace. The continuous flex cables by Tsubaki Kabelschlepp have been specially
developed for optimal use in dynamic cable and hose carriers. The cables can be distinguished by their high reliability and performance at low costs, as well as their long service life, even in outdoor applications such as port crane applications that require long travel lengths and high travel speeds placing high demands on power and control cables. Chains can be supplied in various widths and cables cut to your exact needs thanks to Tsubaki Australia’s technical workshop assembly and cutting capabilities. The comprehensive range also includes carriers with 3D movement for multi-axis robotic applications and tube types for superior protection from chips and debris. There are also various online tools that can assist with decision making and design. Tsubaki Australia Pty Limited Ph: 02 9704 2500
TENNANT PROVIDES EFFICIENCY AND INNOVATION WHERE NEEDED MOST Tennant’s S30 delivers exceptional indoor and outdoor dust control benefits with the recently upgraded SweepMax™Plus Cyclonic System that helps to reduce your cost to clean and improve your facility’s image. The high performing sweeper is designed to tackle the harshest of environments, and is the industry’s only sweeper with a 3-stage filtration system and the only mid-size sweeper equipped with a cyclonic pre-filter. This means that less dust reaches the filter, resulting in fewer shake backs, that in turn increases filter life and more time spent sweeping. Engineered for reliable, industrial strength sweeping from fine grains of sand and dust through to light debris, the S30 is designed to sweep and clean quickly, while maximising dust control. The S30 has also been given an upgraded with a ThermoSentry™ heat sensor located in the path of the system airflow from the hopper to the vacuum fan. This senses the air temperature passing through the vacuum fan and shuts the system down automatically if it reaches
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over 70 degrees. . The S30 Mid-size Sweeper delivers consistent and effective results to help reduce your cleaning costs, improve your facility’s image and provide a safer working environment for your employees and customers. Tennant offers a range of exclusive, fully-integrated scrubber-sweepers engineered for consistent, industrial strength cleaning. Unlike traditional scrubber-sweepers, the M20 is not two separate machines bolted together. They have an integrated design to ensure the machines are simple to maintain, extremely efficient and are built to last. The M20 is a highly versatile machine ideal for large scale manufacturing and distribution centres. The M20 has a complete dry sweeping capability and a complete scrubbing capability dependent on the application. These systems can be used independently through the push of a button. This eliminates the need for two separate machines whilst combining Tennant’s unique technologies for unsurpassed water recovery and excellent
dust control. The major benefit of the integrated scrubber-sweeper machines is the ability to scrub and sweep at the same time using the FloorSmart® system. This combines twin cylindrical brushes and twin vacuum fans to direct the water to the recovery tank and the debris to the hopper. This boosts productivity significantly as the
hopper does not fill with water and does not need to be emptied as often. The M20 can be configured to your needs, with one of four different scrubbing systems, powered by petrol, diesel or LPG. It is designed to overcome the cleaning challenges faced in a variety of applications while maintaining a safe operating environment.
PRODUCT NEWS •
PRINT MARK SENSORS FROM TREOTHAM The Wenglor prink mark sensors have been specially designed to recognize print marks, stamps and labels at high speeds. The sensors use a white LED light with long service life, and produce a very small light spot. Only one sensor is required to recognise all brightness and colour combinations between the print mark and the background, and can differentiate up to 100 gray levels. The WM03 series of print mark sensors detect up to 20 gray levels and can be optimally adjusted to suit any application using several teach-in modes. The deactivation of the output can be put forward by using the connectible time delay function. The WP02 and WP04 series of print mark sensors are characterised by a small spot of light and high contrast resolution. The high switching frequency and various teaching modes are adjustable to any
application thanks to the very small spot of light. The threshold can be manually adjusted via a key potentiometer. Treotham Automation Pty Ltd 02 9907 1788 www.treotham.com.au
GET UP TO 6 YEARS RUST PROTECTION WITH ZINC IT Zinc It fuses directly to clean iron or steel surfaces, presenting a hard, single time protection against corrosion for up to 6 years. • Use as a touch-up for damaged galvanised coatings • Dries quickly
AND FOR A LIMITED TIME..
GET FILL BY WEIGHT AND TOLERANCE CHECK An automated filling system that checks final weight before continuing, provides increased productivity and a double check when used in conjunction with regulatory checks. Alongside avoiding unnecessary manual adjustments and in conjunction with index wheels or linear transfers, it increases the benefits of AFPM Powder Fillers.
After each fill cycle, the system confirms weight is in tolerance before continuing. Tolerance check can be retro-fitted to later models and with other features from over 200 applications, make the AFPM Powder Filler ideal for a wide range of products and weights. ask@austfill.com.au
20%
MORE AT NO EXTRA COST Also available from these distributors
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• PRODUCT NEWS
RS COMPONENTS HELP MAINTAIN UTILITIES INDUSTRY WITH THEIR PRODUCT RANGE With a range of products spanning tiny sensors to cables for power distribution, which help customers minimise downtime, increase uptime and maintain optimum operations and services, RS Components is now offering full support to the highly demanding utilities sector. The latest products on offer from RS Components includes industrial power sockets from Mennekes, enclosures from Schneider Electric, ABB switches, and innovative terminal blocks from Wago. These products are complemented by an extensive selection of solutions for fluid and electrical control, power components, testing equipment, plumbing and pipeline supplies, and site/personnel safety solutions and signage. Power distribution is well served with a variety of brands and technologies, including voltage-monitoring relays from
Lovato, Eaton switch disconnectors, RS Pro terminal blocks, cables and wires, and circuit protection devices from leading brands including ABB, Schneider Electric, Siemens and Eaton. Personnel safety is also covered in with a dedicated landing page that offers everything to keep employees safe. With the utilities sector embracing connectivity, the company has also has solutions including the Industrial IoT and Industry 4.0 contains a number of products and resources, including videos explaining how to add IoT capability to existing systems and other resources. Along with other high end brands, RS Components also has their own range of products that are suitable for utility solutions that are both efficient and provide value for money. More than 40,000 RS Pro products are available, including electrical and
power products, automation and cabling, mechanical products and tools, test and measurement and safety solutions.
DO YOUR CASTORS HAVE Efficient A MIND OF THEIR OWN? Series 468S/B
RS Components +(852) 2610 6472 www.rs-online.com
TENTE-ROLLEN GmbH Herrlinghausen 75 D-42929 Wermelskirchen Telefon: +49 (0) 21 96 / 99 - 0 Telefax: +49 (0) 21 96 / 99 - 127 E-Mail: info@tente.de Internet: www.tente.de
Easy– Quick – Automatic - Efficient TENTE AUTOMATIC ALIGNMENT SWIVEL CASTORS MAYwith BEautomatic THE ANSWER Serie 468S/B – Swivel castor directional stability Always on track
Series 347S/B – Swivel castors with automatic direction
Quality standard
Series 347S and 347B will convince users with their sturdy design and workmanship using high quality materials. The swivel castors are fitted with automatic alignment. This intelligent addition assists with moving in a straight line – while also retaining excellent manoeuvrability.
Stocking of mobile palets …
All standard wheel variations in Ø 80 to 125 mm can be combined with series 347S and 347B. The wide range of tread surface materials offers the perfect mobile solution for every type of floor. This range covers all exacting demands for indoor and outdoor use on transport equipment. Swivel castors can be combined with all castors in series 3470.
Directional stability and optimal manoeuvrability are extremely important, particularly when transporting heavy loads. The automatic alignment supports straight-line running and prevents uncontrolled diversion from the running direction. Comfortable, ergonomic mobility is guaranteed for the user.
They can be stocked directly, no need of positioning every single caster by hand.
Industrial Series – Straight Line TENTEHeavy Duty Series – Automatic Mobile Pallet Application – No Industrial Application: mobile pallets Convenient – No matter what the direction of travel, the auto need alignment returns thebycastor Running Applications 180 degree direction to position castors hand! to its zero position when the pallet is raised, and so allowing space-saving storage. The pallet is then immediately ready to move the next time it is needed. Wheel UFR: Comfortable run with excellent shock absorbing elements for high load capacities.
ADVANTAGES
Wheel UOJ: for high load capacities with low roll- and swivel resistances, non-marking and robust.
Wheel PJP SUPRATECH: non-marking and noise reduced.
• Support of the directional stability with high speed 468B: Swivel castor • Defined direction of 468S: the castor when castor is raised or in the parking position Swivel castor with total lock Fig.: 347S UFR 125 P62
Fig.: 347S UOJ 125 P62
Fig.: 347S PJP 125 P62 SUPRATECH
• Higher stability and manoeuvrability
• Choice of Industrial (347 Series) or Heavy Duty (468 Series) available • Ideal for mobile pallet stacking applications
ga
zzi n
i Pe rist altic Proces s Pumps
Series 468S/B available as: 468S Swivel castorIdeal with automatic For: directional stability
- Viscous fluids
468B
• Supports straight-line running applications preventing uncontrolled diversion from the running direction
Call Tente Castors & Wheels for Fig.:1300 468S ITP 250 P63831 further information 836 or visit au.tente.com
Ra
Advantages of the automatic directional stability: Process optimization !!! • Support of the directional Cost saving !!! stability with high speed • Defined direction of the castor when the castor is raised or in the parking position • Higher stability
- Hygenic applications - C.I.P. applications Housing: Housing made of very -heavy pressed steel, Pastes blue passivated, sealed, swivel double ball bearing Automatic direction: 180°
Fig.: 468B ITP 250 P63
Wheel sizes: Ø 125-250 mm with hub length 60 mm Load capacity: up to 800 kg / castors
Possible wheel combinations:
50
UAP Wheel centre: Polyamide, white, Tread: Polyurethane, INDUSTRYUPDATE.COM.AU purple, precision ball bearing, temperature range from -40 to +80 °C
Advantages:
Food products Swivel castor- with automatic directional stability and - Fluids with solids total lock
TOO/TOP Wheel made of Polyamide, white, plain bearing/ precision ball bearing, heavy duty
Fitting:
s and mistakes are excepted.
Reliable
Casters are always positioned automatically!
90°/180°
- No seals - Easy hose changes - Early leak detection - No messy lubricants - Flows 0.2 to 60,000 l/h - Run dry without damage
02 - 9898 1800 HydroInnovations.com.au Exclusive Australian Distributor
PRODUCT NEWS •
DMF'S IMPACT TRAFFIC DOORS DON’T MAKE NOISE High trafficked doorways usually require better control from temperature, noise, and dust. Thankfully DMF has a solution with the DMF high impact Traffic door. DMF International Pty Ltd is a Sydney based company, and manufacturer high impact swing doors. The DMF Traffic Door is custom made to suit specific needs, and is constructed from 40mm thick panels, made from a compressed foam which provides thermal and sound insulation. The surface finish is a tough ABS which can be coated in any colour to suit your décor. To ensure saftey a double glazed polycarbonate window is fitted, and optional bumper types are available to ensure a highly durable product for busy openings.
A brand new option for the window is now available, being an internal venetian blind, set between the glass and with external control to open and close. The doors can be crashed through from either side, and swing 180 deg, with automatic closing by a concealed spring action, which has variable toque control. They are also quiet in operation, and are designed for heavy use applications, such as supermarkets, trading areas, hospitals, commercial kitchens and processing areas. Majot clients of these doors include Woolworths, Coles, Aldi, and some major hospitals. DMF 1800 281170 www.dmf.com.au
TM
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MEAN WELL GST SERIES DESKTOP ADAPTERS Mean Well’s GST series is the next generation of ‘green’ adapters, specially designed to comply with the latest energy efficiency regulations in effect in the United States (EISA 2007/DoE Level VI). This series serves as a drop-in replacement for the existing GS series in terms of form factor and output connections, with no change in price. The no load power consumption (lower than 0.15W) and the working efficiency of these series supersede those of the GS (Level V) series which have been in the market for years. With these changes, the new GST series can save on energy consumption
and reduce carbon footprint, without requiring a change in the way your system is set up. It is cooled by free air convection, facilitating a fan-less design and wide working temperature (from -30 to +70°C) that ensures a 24 hour continuous working cycle. This makes them highly suitable for use with various types of consumer electronics, telecommunication devices, office facilities, industrial equipment, and all kinds of apparatus or systems requiring the conformity to the latest energy related regulations. These desktop adapters are available
in a wide voltage and wattage range including: 25/40/60/90/120/160/220 and are supported with a 3 year warranty (compared to the 2 year warranty applied to the GS series). In addition to meeting United States energy regulations, the series also meets NRCan, AU/NZ MEPS, EU ErP and CoC Version 5 standards, meaning it is globally recognised as energy efficient. These adaptors are essential for anyone exporting to the United States or Europe. More Information: Soanar www.soanar.com 1300 365 551
CARPARK SECURITY HIGH SPEED EFAFLEX DOORS As part of inclusion of the German manufactured Efaflex High Speed Doors to range, DMF’s International can supply and install a high speed door suitable for security of carparks. While most roller shutters for carparks are slow and are unable to handle high frequency use, the DMF Efaflex door is designed for heavy application and is sutible for 250,000 cycles per year. At 2 metres per second, the Efaflex high speed door provides security, efficiency, reliability with high frequent use. The design allows for secure entrance
with auto fast closing to prevent intrusion. The design of the security door blade can come in polycarbonate, punched aluminium for ventilation, or extruded aluminium, each with the ability to withstand strong wind forces. The doors also feeature traffic lights that indicate the safe access in and out, and havea high level of saftey die to the unique curtain detector. DMF 02 96365466 www.dmf.com.au
PANASONIC LED TECHNOLOGY UV CURING SYSTEMS AVAILABLE FROM CONTROL LOGIC The UJ35 UV Cure System by Panasonic, which is known for its experience with curing systems that utilise LED technology, is now available from Control Logic. The series from Panasonic requires less energy than a traditional curing system and has a lifetime of over 20,000 hours. The system, unlike a lamp type system can turn UV irradiation on and off when needed, and under certain circumstances, this can extend the LED’s life to up to
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100,000 hours. The LED heads irradiate using 365 nm or 385 nm wavelength UV rays that do not contain infrared rays (heat). This ensure that the best quality is available for process that require high precision bonding with minimum thermal distortion, such as the assembly of thin plastic components. Alongside this, the body is also equipped with temperature feedback control, providing outstanding
performance for bonding and fixing with UV curable resin. The control system also allows for up to 10 steps and 7 different irradiation patterns to be programmed for each of the four LED heads, making one unit useable for up to four individual processes. Control Logic 1800 557 705 sales@control-logic.com.au www.control-logic.com.au
PRODUCT NEWS •
NILFISK DOES DUST CONTROL As manual sweeping circulates fine dust particles back into the air, to settle behind the sweeper, there are all sorts of problems that arise. With machines such as mechanical sweeps, cleaning up dirt and debris becomes more efficient, however without adequate dust control systems these systems are reduced to the same as manual sweeps, circulating dust rather than removing it. Dust in the air is a problem for a number of reasons: • Dust settles on all surfaces requiring additional cleaning of handrails and work surface and the entire facility will looks less clean from the dust layer • Dust will settle requiring special or cleaning of products before delivery. • Dust is abrasive and gets into moving parts like motors and bearings causing maintenance issues and can reduce the life of these components or require increased maintenance • Operator Comfort and Health – Sweeper operators can often be seen
wearing dust masks and a number of health issues have been associated with dust inhalation • Visibility – Dust clouds can obstruct ability to see clearly by blocking the view of the area being cleaned. Industrial sweepers are all similar in that they have a large cylindrical main broom that spins and throws debris forward into a hopper for later disposal. The side brooms assist the cleaning process, protruding past the edge of the machine to gather debris along walls or curbs, directing it into the path of the main broom. Dust raised by the main broom is controlled and captured by a vacuum and filter system. For a typical mechanical sweeper, the side brooms account for over 40% of the total sweep path, meaning that more than 40% of the sweep path is putting dust into the air. The Nilfisk DustGuard™ system begins fighting the dust right where it begins - at the side brooms. DustGuard uses water based light mist, like a fog, to bond to
the loose dust and get the majority of it to settle down. The water amount used is very fine so floors and the hopper remain dry.
Innovations like DustGuard help differentiate Nilfisk equipment from the competition by effectively addressing real world industrial cleaning issues.
Reinventing Warehouse Cleaning - sustainable and economical sweeping/scrubbing machines
CS7000
The Nilfisk CS7000 combination sweeper/scrubber reinvents an entire class of equipment with Hybrid technology, DustGuardTM dust control, EcoFlexTM detergent management, three year warranty and superb productivity. Available in diesel, LPG or battery. nilfisk.com.au
1300 556 710
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• COMING EVENTS
2016 COMING EVENTS ASIALINK BUSINESS WORKSHOP: CHINA MARKET ENTRY October 11 Cliftons, Sydney https://asialinkbusiness.com.au AME WORKPLACE INSIGHTS TOUR October 13-14 Melbourne Ph: 1300 263 287 http://www.ame.org.au SYDNEY (WESTERN) TECHNOLOGY EXPO October 26 121 Prairie Vale Rd Bossley Park http://www.iica.org.au/info/events/ MANUFACTURING FUTURES LECTURE October 29 Sidney Myer Asia Centre 761 Swanston St, Parkville Ph: (03) 9035 4487 https://events.unimelb.edu.au 3D PRINTING SEMINAR & TOUR November 8 CSIRO, Normanby Road Clayton, VIC Ph: 1300 363 400 https://events.csiro.au
WE’RE HAVING A PARTY – ANDDON’T YOU’RE INVITED MISS
OUR FINAL EDITION FOR 2016
ADVANCED MANUFACTURING SUMMIT 2016 November 15-16 Amora Jamison Hotel, Sydney Ph: 03 9828 1400 http://www.advancedmanufacturingsummit.com.au/ COMPOSITES INDUSTRY BRIEFING AND NETWORKING 2016 November 23 Royal Perth Golf Club, Labouchere Road https://www.compositesaustralia.com.au/events/
ONCE AGAIN INDUSTRY UPDATE MAGAZINE IS SAVING THE BEST ‘TIL LAST.
AUSPACK 2017 March 7-10 Sydney Showground 02 9556 7993 http://www.foodprocessing.com.au/events
Our 2014 November edition, which featured a 22-page Australian Made spectacular, was a record breaker – our biggest November edition ever – both in size and advertising sales. Well, it’s on again. This year’s November edition will again have a special focus on Australian Made products and services, as well as a number of other exciting features. This is your last opportunity to promote your business in 2016. Industry Update boasts the highest circulation (19,045) of any Australian industry publication – and a readership of more than *76,000 readers nationally. The deadline for editorial submissions is Monday, 31 October. So don’t miss out.
NATIONAL MANUFACTURING WEEK 2017 May 9-12, 2017 Melbourne Exhibition Centre http://www.nationalmanufacturingweek.com.au AUSTECH 2017 ADVANCED MANUFACTURING & MACHINE TOOL EXHIBITION May 9-12, 2017 Melbourne Convention & Exhibition Centre http://www.amtil.com.au/austech
CSIRO/AIP INDUSTRY DAY 2016 November 10 Lehany Theatre & Foyer, 36 Bradfield Road, Lindfield Ph: 1300 363 400 https://events.csiro.au
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WHO ARE WE SPHERE GLOBAL P/L is the Australian based Systems Integrator that designs and implements state-of-the-art materials handling, cubing/weighing and packaging automation for the Asia Pacific & UAE region. SPHERE offers complete solutions to a wide range of industries including pharmacy, food & beverage, fulfilment, postal, 3PL, book distribution, logistics and general warehousing. We help companies coordinate the flow of materials and supplies through large manufacturing operations, warehouses, and distribution centres.
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