Engineering Program Brochure

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Engineering Program

Inspiring Student Achievements

www.intelitek.com


What does it take to change the world? bold new solutions innovative thinking vision What profession puts all of the above to work in practical ways every day?

Engineering From developing sources of renewable energy to designing robots that perform surgery, no other field of study has the potential to shape the future like engineering. Engineering turns ideas into reality, and we see the results all around us. The buildings we live and work in, the clean water we drink, the wireless devices we communicate with - almost everything we use every day is the product of engineering: a new idea a better solution a world of improvement

Creative solutions, born of inventive minds, deliver the promise to improve peoples lives and shape tomorrows world.

More than ever, solutions are needed to manage the challenges of tomorrow’s world. By engaging the creative young minds of today’s students, we tap into the greatest source of innovation available to us. For three decades, intelitek has inspired students to pursue engineering. Our robust engineering program motivates students, empowers instructors and supports administrators in the quest to equip students with career- and college-ready skills and the desire to use such skills to improve the world around them.


intelitek’s engineering program brings students in touch with the field of engineering, inspiring appreciation for the benefits engineering brings to society and generating excitement for engineering as a rewarding career. intelitek’s programs feature innovative content, classroom management technology, quality lab hardware, along with assessments and professional development. Assembled into a comprehensive program, these features truly transform the classroom. Harness the power of our programs to produce superior outcomes for your students! (800) 221-2763

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Build Bridges... Unlock Doors. With programs robust enough to challenge the top achieving students, yet flexible enough to serve as the pathway to success for every student, intelitek delivers engineering for all. Learners of all levels can succeed, not just the highest percentile achievers. intelitek’s programs do not target only the top 5% achieving students, leaving the rest behind. Our curriculum enables all learners to succeed. Our curriculum assumes no prior subject knowledge, opening up educational experiences for all students. At the same time, flexibility in length and depth of content offers extensions so that there is no limit for those seeking further instruction. Our content delivers skills relevant to today’s career requirements. This enables our program to succeed with a range of student outcomes as the target. Whether your students are preparing for immediate employment, enrolling in community college, pursuing an engineering degree, or a combination of these goals, intelitek’s program is uniquely equipped to deliver success. intelitek curriculum also connects with all learning styles. The logical structure and flow of our courses keep students focused and involved. Curriculum incorporates blended learning, relevant activities and

projects, and a multimodal approach. Project-based learning and scenarios taken right from the engineering world ensure instruction is relevant and concrete, not abstract and conceptual. Our curriculum delivery system allows students to move through courses at their own individualized pace. A student who misses a week due to illness or other circumstances can catch up with the program and succeed. This flexibility ensures all students can succeed!

Your instructor can succeed without a high-level engineering background We understand that you do not always have the luxury of an expert with extensive experience in the engineering field as an instructor. No previous engineering background or knowledge is necessary to teach intelitek curriculum. We include full support for instructors throughout the curriculum, including detailed activity instructions, teachers guides, sample solutions and strategies for handling common pitfalls encountered in the classroom. Our curriculum provides enough structure to enhance the effectiveness of novice instructors, with plenty of flexibility for experienced and creative instructors to build on. Whether a new teacher or an engineering pro, intelitek’s curriculum allows teachers to put the focus where it deserves to be: on student progress. This enables intelitek’s programs to succeed where others often fail, such as after losing an experienced instructor. New instructors can take the helm with full confidence that they have all the equipment and support they need to help students thrive!

Your program can succeed without burdensome ongoing costs to stay current with software and training intelitek’s support and professional development is a resource, not a burden. The cost is manageable, enriching your program, not draining it. You will not be saddled with annual costs to stay current with software and training. Our ongoing support is accessible and reasonable. Toll-free phone support is available in real-time for solutions as needed in the classroom. Our network of factory-trained distributors is ready to provide on-site help.

“intelitek’s program allows me to be a true teacher. Students that are more motivated can progress as far as they want, while I can spend more time with those students that really need me. We are teaching every child, and that’s what we need in education.” Mechelle Welch Technology Applications Instructor Monroe County, Mississippi 2

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...enough structure to enhance the effectiveness of novice instructors, enough flexibility for experienced instructors to build on. WHAT MAKES INTELITEK’S PROGRAM “ENGINEERING FOR ALL”? STUDENT-FRIENDLY CURRICULUM - With content relevant to today’s careers, minimal prerequisite knowledge, and multimodal strategies to connect with all learning styles, intelitek curriculum enables all students to thrive. Students have the option to accelerate through the curriculum at their own individualized pace. They can access the curriculum anytime, anywhere. INSTRUCTOR-FRIENDLY RESOURCES - Our content conforms to various teaching strategies, whether instructor-led or self-paced. With easily accessible support within the curriculum as well as from the factory and through our network of local distributors, any teacher can succeed, regardless of experience level. COST-EFFECTIVE SUSTAINABILITY - By eliminating the costs that keep some engineering programs out of reach, including training, upgrades, support and professional development, intelitek’s program enables you to open up whole worlds of opportunity for more students.

intelitek Programs include: Learning management system Standards-based e-learning curriculum Industrial-strength lab equipment Full support including lab installation, professional development and toll-free technical support

intelitek Programs succeed in: High schools Community and technical colleges Universities Industrial training programs

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Connect and Engage. With high-quality curriculum aligned to STEM standards, intelitek’s project-based programs are robust and relevant, delivering hybrid curriculum in a format that engages today’s digital age students. intelitek’s curriculum is developed to existing STEM standards recognized nationwide, including Atlas of Science, ITEEA and NCTM. Using a multiple-discipline approach, intelitek’s curriculum covers history, language arts and employability skills as well as engineering concepts.

intelitek curriculum conveys instruction in the lingua franca of digital-native students: hybrid blended media. Our curriculum is delivered in a format today’s digital learners thrive in, helping students connect the educational experience with relevant interests in the world around them. A mix of interactive online delivery, simulations and team-based activities engages students and reinforces concepts.

Project-based learning incorporates multiple instructional strategies by immersing students in exciting scenarios. By working with the same design process used by engineers, students realize the important role leadership, communication, teamwork and global thinking play in the life of an engineer. Students learn creative problem solving skills and discover the many ways engineers can become effective difference-makers in the world around them.

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“Whether the school’s valedictorian or an autistic student, they all are having an enriching experience due to the self-paced multi-level approach. All students can be successful with this program” Ed Forcier High School Teacher Manchester, NH


VIRTUAL AND HARDWARE LABS PROVIDE THE MOST ENGAGING LEARNING ENVIRONMENT FOR YOUR STUDENTS LAB COURSES:

Interactive on-line curriculum Robust hardware The ultimate blended learning experience!

VIRTUAL COURSES:

E-learning with interactive simulations 100% on-line, on-demand Relevant skills for more students!

intelitek’s hardware lab equipment features the perfect balance of industrial level capabilities with classroom-friendliness. Our hardware excels in areas essential to the classroom :

Virtual courses allow students to explore topics through engaging animations and simulations of the same classroom hardware used in the lab versions. Virtual courses offer distinct advantages to your program:

Quality: intelitek has delivered dependable, long-lasting hardware for three decades. Quality shows in every detail, from the motion systems in our USA-built CNC machines to the Fluke® meters supplied with our electrical trainers. You can be sure that your equipment will last longer with less downtime, while giving students an educational experience closer to career-grade.

Flexibility: Virtual courses add flexibility to classes of any size by eliminating bottlenecks that develop in hardware-only labs. Virtual courses employ simulations of classroom equipment so that there is always a virtual machine available for every student. Students learn the same concepts, skills and procedures as if they were working with the actual hardware. With internet-accessible labs, students can even access the virtual lab equipment from home!

Safety: All of our hardware labs are designed with safety as the primary concern. With clear safety instructions for both students and teachers that ensure safe procedures are in place, you can be sure that students are learning in the safest possible environment. Cost: With excellent entry-point pricing, flexible packages for varying class sizes, and a commitment to long-term support, our programs offer the most value, for both implementation and ongoing costs. Classroom management: Our lab packages feature just the right amount of hardware and consumables tailored to your class size, fully complemented with clear instructions and recommendations for successful implementation. In addition to these classroomfriendly resources, our expert staff is available via toll-free phone support or through our network of local distributors. No other program will keep your classroom functioning at its highest level of student engagement and effectiveness.

Budget: Accommodate any budget by eliminating or deferring the hardware costs! You can deliver a robust program covering the same in-depth topics and skills by employing virtual courses. If you wish to expand your program in the future, you can add hardware courses seamlessly into your program. intelitek’s course library enables smooth integration of lab and virtual instruction for the ultimate blended learning experience. Depth of Program: By eliminating the cost, space and class size requirements, virtual courses enable any school to open up new opportunities in education for students. Your program can reach more students and cover more subjects than would be possible if a hardware lab were the only option. Give all students valuable access to opportunities they might otherwise miss with intelitek’s virtual courses! (800) 221-2763

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Engineering CORE: Just Add Students! Engineering Concepts and Overview with Robotics Emphasis (CORE): Everything you need to begin a successful program - just add students! Hundreds of schools have found success with intelitek’s Engineering CORE courses, due to their unmatched versatility. Our CORE courses start with Introduction to Engineering, which covers: the engineering design process history of engineering careers in engineering From there, Robotics Engineering Curriculum (REC) provides a comprehensive study of engineering concepts including physics programming mechanical systems electrical and electronics systems relevant activities and capstone projects in each course These core concepts are delivered with a robotics emphasis through relevant activities and projects using the award winning Vex Robotics hardware and easyC® robotic programming software.

By using robotics as a vehicle to convey the principles of engineering, REC generates excitement and enthusiasm for the engineering field!

CORE courses can serve as a standalone program or as the starting point for further study. With the enthusiasm you generate with intelitek’s CORE program, enrollment may grow faster than you expect!

E n g in eer in g B y D e si g nTM (E b D) ROBOTICS Pat h way E x tensi o n ! “ITEEA chose intelitek as its partner for the EbD Robotics PathwayExtension because of their experience and expertise in robotics engineering. No other organization in the educational field can compare.” Kendall Starkweather Executive Director, International Technology Engineering Education Association (ITEEA) 6

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Projects: Scenarios for Success Project-based learning is an essential learning strategy throughout intelitek’s curriculum. With authentic activities and scenarios as an immersive instructional experience, projects engage students and enhance education. Projects enable students to work in groups with the common goal of developing solutions to relevant scenarios. intelitek’s well-designed projects encourage students to use imagination and inquiry to develop individual solutions. Students develop communication, time-management and leadership skills while also learning core engineering principles.

“After completing the golf putter project, we took our students mini-golfing to test their solution. The students responded well to this ‘ultimate proof ’ for their chosen design.” Stephen Ficcara Instructor, New York

Projects unveil student potential as students see how their ideas and decisions shape project outcomes. This level of student influence in the learning process helps make the connection between engineering careers and the educational experience.

In addition to the Capstone projects below, authentic activities and relevant projects are embedded throughout all our curriculum!

Robotics Competitions Projects

Engineering Application Series Projects

Precision Measuring Device

Robotics Competition Projects provide a unique opportunity to introduce robotics into the classroom. Each project is designed to stimulate student learning and engages participants to solve a variety of math, science and engineering problems.

The Engineering Application Series Projects are a collection of fun and exciting problem-based learning opportunities. EAS provides students the opportunity to master critical academic, workplace, and life skills while solving real-world challenges.

Another classic project that takes students through the design and manufacturing process and ends with a functional part in hand, Precision Measuring Device highlights CAD/CAM, CNC, and quality control. Student teams design and manufacture a precision ruler.

Robotics Competitions Projects 1

Student teams are presented with a real world engineering design challenge. The team then organizes and solves the problem by navigating the design loop process using a unique Challenge Script.

Putter

Cone Zone is a entry-level project that is action-packed and full of

excitement. The unique scoring device, the Conic, provides a challenge that, on the surface, appears simple, but presents many design obstacles. The scoring components, a regulation set of pool balls, provide many different scoring possibilities and thought-provoking design problems due to their size, weight, texture and inertial qualities. Puck Pile-up challenges competitors to collect hockey pucks and stack them on a scoring platform. The size, shape, and mass of the pucks create design dilemmas. Additionally, the presence of eight power pucks makes a scoring strategy necessary for victory. Safe Cracker tests competitors programming and math skills! Students design, build, and program a fully autonomous robot to solve a series of combination locks. An understanding of fractions, proportions, and trigonometry help programmers complete this task. Once competitors solve the challenge at its basic level, additional challenges try programming skills even further.

Robotics Competitions Projects 2

Cube Conundrum is a fully autonomous robotic challenge in

whch competitors retrieve blocks from a dispenser and deposit them into scoring bins. Solving this challenge requires efficient use of sensors and programming. Cube Conundrum offers varied levels of challenges for beginner, intermediate, and expert programmers. Involution is a battle-tested intermediate-level robotics project that offers fast-paced action and is a true test of efficient robot design, control and skill. A combination of a unique scoring goal and a limited number of scoring components adds the element of strategy and quick thinking into the problem-solving equation. Full Pull is a challenging intermediate-level robotics project that combines robot design skill with brute force and is a unique test of durable robot design. A unique robotics twist on traditional tractor pulling, Full Pull adds elements of statics, dynamics and physics into the problem-solving equation.

Green Street Project Green Street is an autonomous challenge with a relevant green technology scenario. This competition challenges players to create a fully autonomous robot that navigates Green Street neighborhood and collects trash bins at each home. Solving this challenge will require participants to utilize and program a variety of robotic sensors. Variations give programmers opportunities to continue expanding their skills after solving the basic problem.

SkillsUSA Competitions Projects SkillsUSA Robotics and Automation: Teams of two students layout and program a robotic production system as a solution to the project scenario. This project incorporates skills in Robotics, Pneumatics, Sensors, and Electrical Systems.

SkillsUSA Automated Manufacturing

Technology (AMT): This competition underscores the principles of rapid prototyping and concurrent engineering. Student teams apply technical skills in CAD, CAM, CNC and quality assurance in a full production process.

SkillsUSA Planetary Gear Box: Presented with a sample

part drawing for a four cavity mold, students teams prototype the mold, incorporate changes, and manufacture the final mold.

Rapid Prototyping The Rapid Prototyping project challenges students to produce a working part on a 3D printer. By producing and assembling individual parts into a working mechanism, students see how the design process translates into production. Bringing designs to life with a working 3D model delivers a deeper understanding of concepts learned.

CO2 Car The CO2 Car project emphasizes the manufacturing process. Students design and fabricate a CO2 car, including detailed drawings of the design, and machining the car body using CAM and CNC technology, and testing the fully assembled CO2 car The design objectives for the CO2 car are to manufacture it with reliability, precision, speed and functionality.

Yo-yo The Yo-yo project features plastics technology as well as CAD/ CAM, CNC, and quality control. Students design and manufacture a functional yo-yo, fabricating the parts using injection molding and automating the assembly process.

In the Putter project, students use CAD/CAM, CNC, and quality control skills to manufacture a golf putter. Student teams manage the entire process from design to fabrication and testing, with a functional product as the end result!

Chess Set In this project students to create all the pieces for a full chess set using CAD, CAM and CNC technologies. Making working parts engages students and delivers a solid grasp of concepts. By producing the chess pieces students see how the design process translates into production.

Can Crusher The Can Crusher project challenges students to use hydraulics, pneumatics, PLCs, and robotics technologies in a power and control system for a can crusher device. Given a scenario of a municipal recycling center, student teams are challenged to design a solution that automates the recycling process while minimizing costs and ensuring operator safety.

Car Elevator In the Car elevator project, Students incorporate hydraulics, mechanisms and PLC technologies to design and build an elevator capable of simultaneously transporting several automobiles between two floors.

Pneumatic Feeder The objectives of the Pneumatic Feeder project are to design a pneumatic feeder with reliability, precision, speed, simple operation and minimal operator action. Students incorporate pneumatics, robotics, sensors, and PLC technologies in the design.

Shape Sorter Students are challenged to automate a sorting process by means of robotics, pneumatics, and PLC processes that include the selection of a sensing element and the integration of the sensing element within a robotic system to create an automated sorting system.

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Competitive Advantages Engineering and competitive robotics: synergy in educational outcomes!

Competitions are effective instructional strategies that deliver excellent results in student outcomes. More than just a game, competitions provide valuable learning opportunities aligned to established educational standards. By combining competitions with classroom instruction, you can produce synergistic educational outcomes. Competitions excite students and provide relevant application of concepts learned in the classroom, while classroom instruction becomes a resource for success on the competition field! intelitek curriculum leverages the educational value of competitions. Our long-standing relationships with professional student competition organizations such as SkillsUSA®, VEX Robotics®, FIRST® and BEST™ Robotics have enabled us to develop courses well suited for both in-class competitions and professional competition preparation.

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Essential Foundation Skills Success in today’s workforce requires more than just technical skills. intelitek’s Foundation Skills courses make an excellent add-on for programs providing job ready skills for lifelong success in engineering careers. Employers seek qualities such as a positive attitude, good work ethics, teamwork, communication and leadership skills. intelitek’s Foundation Skills courses deliver these essential skills and more, making an excellent add-on for programs covering work-readiness. By making foundation skills courses available as a self-study resource library for those students who need it, you can add unique value to your program. Students obtain essential employability and career skills that lead to personal growth and success in the work environment. Through interactive activities students comprehend relevant subjects including resume writing, interview skills, computer ethics, and conflict resolution. The Foundation Skills also focus on the required career skills for entrants to technical careers, including blue print reading, safety, and applications of hand and power tools.

intelitek’s Employability course is one of the cornerstones of our Foundations program. Developed by employability experts at SkillsUSA in conjunction with intelitek, Employability is a fundamental part of the Career Skills Education Program, created to ensure students obtain essential personal and employability skills. Like all our Foundation Skills courses, Employability can be implemented as a stand-alone course, an enhancement for existing technical curriculum, or as a virtual extension class accessible from remote sites.

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Measure and Align. The LearnMate® Learning Management System is the dashboard for your hybrid learning program, delivering curriculum, providing data to measure student progress, while enabling seamless classroom management for teachers and administrators. Focus on student outcomes, not administrative tasks The LearnMate® LMS has proven itself in classrooms across the world as the strongest tool available for classroom management and data tracking, including the implementation of college- and career-ready standards and high-quality aligned assessments. As the administrative office of the virtual classroom, student enrollment, scheduling and grading are all handled seamlessly from the LMS, with automatic data collection and reporting of student activity. This allows teachers more time in the classroom focused on students instead of administrative tasks.

Using a wide variety of interactive question types, LearnMate® assessments ensure accurate measurement of a student’s technical knowledge and skill. Every question can be linked to a specific skill standard and responses are recorded in student grade books, enabling full reporting capabilities. All of this valuable data is easily accessible. Detailed, aggregated reports on grades, enrollment and more are all available in one click.

Align to tomorrow’s rigorous standards LearnMate® also provides the essential capability to custom-map any content to any set of standards. Whatever standard your district employs, you can easily import it into the system. If your state adopts a new set of standards, LearnMate® LMS enables you to embrace and implement the change.

Improve instruction with assessments and reports LearnMate® LMS allows teachers to easily track student progress in real time and provides embedded assessment of student skills and outcomes. You can create, deliver and track computer-based formative, summative and common assessments. LearnMate® is a valid assessment instrument capable of measuring students’ level of understanding and skill.

LearnMate® LMS is the chosen delivery system for the SkillsUSA Work Force Ready System, which provides over forty aligned assessments for career and technical education that are supported by industry, education and policy leaders. intelitek also employed its validity- and reliability-testing capability using psychometric processes in the development of the Work Force Ready System assessments.

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LearnMate® reports convey the depth of understanding so you can appraise whether students have simply covered content or have gained full understanding of the topic or skill. End-of-course certifications give students a record of achievements that serves as validation as they move forward for further education or employment.

“Since the students often work from home, the ‘anywhere, anytime’ access of LearnMate® content makes it easy. Often I do my grading and administration duties at home and LearnMate® allows me to do this task remotely as well. It is unlike anything we have seen.” Jeanea Lambeth Engineering Instructor & Department Chair Phoenix, AZ


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LEARNMATE IS YOUR DASHBOARD TO THE CLASSROOM, PUTTING POWERFUL ADMINISTRATIVE FEATURES AT YOUR FINGERTIPS: Curriculum delivery Deliver consistent content across multiple classes, schools and districts AICC compliant Compatible with ANY SCORM (Sharable Content Object Reference Model)-compliant content

Easy-to-use classroom management Automate classroom management

Content authoring Create SCORM-compliant, AICC-compliant, 508c capable curriculum, tests and assignments

Standards mapping Map student and school performance to Local, State and National standards

Scalable accountability

Quickly and easily set up classes

Track data on student outcomes, competencies, and learning gaps at multiple levels: school, district, county or state

Produce enriched multi-level reports

Provide a valid record of achievements with certifications

Track student and class progress Create student portfolios and certifications

Secure assessments Create, deliver and track computer-based formative, summative and common assessments Evaluate student achievement

Online learning community For instructors, administrators, students, and parents, the LearnMate® community enables a dynamic environment for learning, including forums, real-time chat and e-mail Students can engage in group discussions and projects and interact with instructors

Establish any portion of content as an assessment

Teachers can post assignments, create daily topics, get instant feedback from students

Pinpoint skills gaps

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Tap Into Sustainable Resources. At intelitek, we consider ourselves your partner - fully invested in the success of your educational program. Take advantage our Professional Development Program, provided as a resource to ensure the success and sustainability of your program.. Sustainable Professional Development At intelitek, we are committed to the long-term success of every program we implement. We provide installation service, comprehensive on-site training and an ongoing Professional Development program to help your faculty maximize the capabilities of your program. intelitek’s Professional Development program for teachers and administrators is the key to unlocking the full potential of your engineering program. Through annual training at intelitek’s training facilities, teachers can be as effective as possible in the classroom in implementing LearnMate®, including the LMS, curriculum and courseware. Each year, courses have empowered teachers to achieve success with LearnMate® programs and improve student outcomes. By demonstrating features step-by-step, outlining best practices using LearnMate® features in the classroom and explaining how the program can best meet your specific needs, our professional development program can produce amazing results.

Customized and individualized training can be initiated to ensure the success and sustainability of your program.

Technical Support In addition to our Professional Development program, our expert technical service specialists are ready to assist you. Toll-free phone support is available in real-time for solutions to problems as they arise. Whether you have a simple question or are dealing with an unexpected problem in the classroom, help is a toll-free call away. In addition to our experienced service technicians, our network of factory-trained local distributors are also available either over the phone or through on-site support visits. Whatever it takes, intelitek is committed to ensuring the continuous effectiveness of your program.

intelitek’s programs equip teachers with the resources to succeed.

“The crew that intelitek sent out at installation was the best in the business, top-notch professionals. They painstakingly, carefully explained the system. They promised to stay with us for the life of the system, and they have.” Dean John Wright University of Southern Maine

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ONGOING RESOURCES WE PROVIDE:

Lab installation and configuration Annual professional development classes Real-time toll-free phone support A network of trained local distributors

“We were a bit overwhelmed by all we needed to accomplish in creating a brand new engineering program. Thanks to your software, curriculum and employees, we are now welleducated and much less overwhelmed. Thanks for providing such excellent training!” Kasey Austin, Kristie Bradford-Hunt, William Hicks, Will Melton High School Engineering Instructors Carrollton, GA

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Build to Scale. On the following pages you can view our complete course library, as well as a recommended program that demonstrates how you can build a custom program tailored to your current needs, and scalable for your future needs. Whether you simply need additional topics added to an existing program, or are building a full four-year engineering course from scratch, intelitek offers unmatched flexibility.

Take our CORE program as is, for a

comprehensive two-year engineering course.

Easily modify CORE courses into an effective one-year offering.

Explore options for extended three- and four- year programs.

Mix and match courses to fit your needs. Build content from your existing lab and deliver it through LearnMate®. Make it work for you with full assurance of our support. intelitek will assist in assembling a program that meets your needs and stand by you for the life of the program with outstanding service.

WHAT MAKES INTELITEK PROGRAMS SCALABLE? Scalable implementation:

Scalable content:

Scalable student outcomes:

intelitek programs enable exceptional flexibility when it comes to growth and adaptability.

Virtual courses incorporate interactive activities using 3-dimensional simulated machines to teach the same skills without the hardware expense, allowing you to get your program started at a minimum cost.

Courses have minimal prerequisites and assume no prior knowledge, opening up educational experiences for all students. At the same time, flexibility in length and depth of content offers extensions so that there is no limit for those seeking further instruction.

With LearnMate® as the delivery system and our extensive course library, you can assemble a custom program that meets your specific needs - whether large or small. Once you have built your initial program, future growth is easily accomplished by adding topics as desired. You can create your own content, add any SCORM-compatible content, or seamlessly integrate courses from our library of over 2,000 hours of content. intelitek’s engineering program can scale to any size implementation, and can easily accommodate future growth.

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To scale into a more comprehensive program, you can add topics, including hardware labs that seamlessly complement the virtual courses. Students can prove their skills in the virtual environment before moving on to the actual lab station, enabling the smooth progression of students through your program. You can also customize the delivery of the curriculum, including the time frame for covering the material. You can deliver courses based on a lesson plan, or implement a topical plan fitted to whatever time frame and schedule your program requires.

Whether your students are preparing for immediate employment, enrolling in community college, pursuing an engineering degree, or a combination of these goals, intelitek’s program is uniquely equipped to deliver success.


Engineering Course Library

Engineering CORE

Manufacturing

Fluid Power: Hydraulics

Introduction to Engineering

CNC Milling Technology

Hydraulics Technology 1: Fundamentals of Hydraulics

Robotics Engineering Curriculum (REC)

CNC Turning Technology

Hydraulics Technology 2: Fundamentals of ElectroHydraulics

REC 1:

Flexible Manufacturing Systems

REC Unit 1: Introduction to Robotics

Fluid Power: Pneumatics

Computer Integrated Manufacturing

REC Unit 2: Introduction to Vex Programming

Pneumatics Technology 1: Fundamentals of Pneumatics

Plastics Technology (Thermoforming)

Pneumatics Technology 2: Advanced Pneumatics

Robotics

Pneumatics Technology 3: Electro-Pneumatics

Robotics and Materials Handling 1

Environmental Engineering

REC Unit 6: Train Yard Project

Robotics and Materials Handling 2

Introduction to Environmental Engineering

REC 2:

Fundamentals of Robotics

Introduction to Wastewater Management

REC Unit 7: Introduction to Electronics

Advanced Robotic Programming

Introduction to Water Supply Engineering

REC Unit 8: Mechanical Properties

Electrical

Introduction to Environmental Pollution Control

REC Unit 9: Advanced C Programming

Electrical Systems

Civil Engineering

Fundamentals of Electronics

Introduction to Construction Technology

Advanced Electronics

Construction Technology: Bridge Engineering

Sensor Technology

Construction Technology: Fluids and Hydraulics

Mechanical

Introduction to Highway Engineering

Materials Testing

Introduction to Transportation Engineering

Mechanisms

Foundations Skills

Quality Control

Employability

Mechanical Measurement and Quality Control

Mathematics 1

Exploring Machine Vision and Quality Control

Mathematics 2

Machine Vision and Quality Control

Introduction to Advanced Manufacturing

Machine Vision and Image Processing

Introduction to Lean Manufacturing

Programmable Logic Controllers (PLCs)

Lockout/Tagout

PLC Technology 1: Fundamentals of Ladder Logic

Blueprint Reading

PLC Technology 2: Advanced Ladder Logic

Lubrication for Technicians

PLC Technology 3: PLC-Controlled Pneumatic Systems

Mechanical Fasteners

REC Unit 3: Physics and Robotics REC Unit 4: Sensors REC Unit 5: Arms and End Effectors

REC Unit 10: Industrial Robotic Arms REC Unit 11: Advanced Mechanics REC Unit 12: Bucket Battle Project

Green Technology Curriculum (GTC) Introduction to Green Technology Alternative Energy Green Construction Green Transportation Resource Conservation

Engineering Applications Engineering Hydraulics Biotechnology

Transportation Technology Curriculum (TTC) Aviation Aerodynamics Research And Design: Automotive

Design CAD with SolidWorks速 CAD with spectraCAD Engraver CAM Milling with spectraCAM Milling CAM Turning with spectraCAM Turning CAM Milling with Mastercam速

PLC Technology 4: PLC-Controlled Hydraulic Systems

Process Control

Hand Tools Power Tools

Process Control: Temperature Process Control: Flow Process Control: Pressure Process Control: Level

Industrial Design using Pro/ENGINEER速 Rapid Protoyping and Concurrent Engineering 3D Printing with Solido SD300Pro Printer

Key: : Hardware lab

: Virtual Lab

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Sample Program 1- or 2-Year CORE Program The recommended program outlined below demonstrates how to develop a flexible, effective solution. The program ensures comprehensive engineering instruction, featuring harmonized courses in logical sequence.

YEAR 1

YEAR 2

In an engaging first year built around the Engineering CORE, students get fully involved building robots for competitive projects as well as designing and building 3D models.

Year 2 continues the Engineering CORE curriculum with deeper coverage of engineering topics such as mechanical principles and electronics.

Year 1 stands alone as an excellent introductory program, or paves the way for Years 2 thru 4 detailed to the right.

Semester 2 introduces design and fluid power.

Semester 1

Semester 1

Engineering CORE 1:

Engineering CORE 2:

Introduction to Engineering Robotics Engineering Curriculum (REC) 1

20 Hrs

Robotics Engineering Curriculum (REC) 2

75 Hrs

REC Unit 7: Introduction to Electronics

REC Unit 1: Introduction to Robotics

REC Unit 8: Mechanical Properties REC Unit 9: Advanced C Programming

REC Unit 2: Introduction to Vex Programming

REC Unit 10: Industrial Robotic Arms

REC Unit 3: Physics and Robotics

REC Unit 11: Advanced Mechanics

REC Unit 4: Sensors

REC Unit 12: Bucket Battle Project

REC Unit 5: Arms and End Effectors

Engineering Application Series Projects

REC Unit 6: Train Yard Project

Robotics Competition Projects Green Technology Curriculum

75 Hrs

75 Hrs

Semester 2

Introduction to Green Technology

CAD

15 Hrs

Alternative Energy

Rapid Prototyping and Concurrent Engineering

15 Hrs

Green Transportation

3D Printing

15 Hrs

Resource Conservation

Mechanical Measurement and Quality Control

15 Hrs

Robotic Recycling Project

Engineering Hydraulics

15 Hrs

Green Construction

Rapid Prototyping Project *All hours are approximate and will depend on class structure and teaching strategies. Projects are open ended and can vary widely in time involved.

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Extended Program: Years 3 & 4

YEAR 3

YEAR 4

Year 3 delivers comprehensive CAD/CAM/CNC instruction as well as fluid power. A variety of open-ended projects enable students to put to use the various concepts and skills they learn.

For programs offering four years of elective study, many options open up depending on your desired focus. From Civil Engineering to competitive robotics, intelitek has options that will work for you.

Semester 1

Student Project

Civil Engineering

Introduction to Advanced Manufacturing

15 Hrs

Open-ended student design solution

Introduction to Construction Technology

CAD

15 Hrs

Automated Manufacturing Technology (AMT)

Introduction to Highway Engineering

CAM Milling

15 Hrs

CNC Milling Technology

15 Hrs

CAM Milling & Turning CNC Milling & Turning Technology Chess Set Project

Precision Measuring Device Project

Robotics FMS and CIM

Golf Putter Project

Robotics & Materials Handling 1 & 2 Sensor Technology

Automated Machining Technology 4-cavity Mold Project

Flexible Manufacturing System Computer Integrated Manufacturing 1 & 2

Semester 2

Introduction to Transportation Engineering Construction Technology: Bridge Engineering Construction Technology: Fluids and Hydraulics

Environmental Engineering Introduction to Environmental Engineering Introduction to Wastewater Management Introduction to Water Supply Engineering Introduction to Environmental Pollution Control

Robotics and Automation Project

Transportation Technology

Materials Testing

15 Hrs

Process Control/Fluid Power

Aviation

Hydraulics 1: Fundamentals of Hydraulics

15 Hrs

Process Control: Temperature

Pneumatics 1: Fundamentals of Pneumatics

15 Hrs

Process Control: Flow

PLC Technology 1: Fundamentals of Ladder Logic

15 Hrs

Car Elevator Project

Aerodynamics Research And Design: Automotive

Process Control: Pressure

Competitions

Process Control: Level

VEX Robotics Competition (VRC)

Pneumatics 2: Advanced Pneumatics

Skills USA Robotics and Automation

Pneumatics 3: Electro-Pneumatics

Skills USA Mobile Robotics

Hydraulics 2: Fundamentals of Electro-Hydraulics

Skills USA CNC Milling

Plastics

Skills USA CNC Turning

Plastics Technology (Thermoforming) Yo-yo Project

Skills USA Automated Manufacturing Technology BEST Robotics FIRST Robotics Competition (FRC)

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Engineering Course Library Engineering CORE Introduction to Engineering

REC Unit 2: Introduction to Vex Programming

Introduction to Engineering provides students an excellent overview of the field of engineering. This 20-hour course engages students with topics such as an overview of the history of engineering, career choices and the engineering design process. Multi-level handson activities involve product design, career seeking and ethics. To conclude the course, a capstone project challenges students to explore engineering.

REC Unit 2 introduces students to programming with easyC®, the block style programming language for Vex. Fundamental programming concepts like loops, statements, variables, constants and assignments are reinforced with activities and worksheets. Students learn the differences between RC control of the robot and autonomous control, and create simple programs to command the robot to go forward, backward, left and right. They learn how to simplify their code using functions. In the final project, students use their new programming skills to make the BaseBot follow a complex path.

For students on a career track in engineering, Introduction to Engineering serves as an excellent launching pad for more in-depth courses. Exploratory students with little exposure to the field may decide to pursue an engineering career after learning of the many exciting opportunities available! Course Outline

1.1 (Core): Introduction to Engineering 1.2 (Activity): Engineering Contributions 1.3 (Core): Engineering in Society 1.4 (Activity): Engineering Ethics 1.5 (Core): Careers in Engineering

1.6 (Activity): Career Inquiry 1.7 (Core): Engineering Approaches to Product Design 1.8 (Activity): Paper Tower 1.9 (Core): Engineering Education Planning 1.10 (Project): Exploring Engineering

Robotics Engineering Curriculum (REC) Robotics Engineering Curriculum (REC) provides everything you need to teach an introductory engineering program. By means of interactive animations and dynamic curriculum, REC gets students involved and excited about fundamental engineering concepts like physics, programming and mechanical design by using the robotics format to teach. Concepts are bolstered by hands-on activities as students build robots and perform experiments with them to see engineering principles in action. Each course series finishes with a capstone project in which students test acquired skills by producing a solution to a real-life problem and engaging in a robotics competition! REC 1 Courses:

Unit 1: Introduction to Robotics Unit 2: Introduction to Vex Programming Unit 3: Physics and Robotics Unit 4: Sensors Unit 5: Arms and End Effectors Unit 6: Train Yard Project

REC 2 Courses:

Unit 7: Introduction to Electronics Unit 8: Mechanical Properties Unit 9: Advanced C Programming Unit 10: Industrial Robotic Arms Unit 11: Advanced Mechanics Unit 12: Bucket Battle Project

REC 1 REC Unit 1: Introduction to Robotics REC Unit 1 introduces students to the world of robotics. Students learn fundamental engineering concepts, such as the engineering design cycle and how to maintain an engineering notebook, then use these concepts throughout the course as they construct their first Vex robot, the BaseBot. An entire section is dedicated to safety in the classroom. After the robot is constructed, the students test, troubleshoot and operate their creation. The final project involves operating the BaseBot to complete a challenge on the playing field. Course Outline

1.1 (Core): Introduction to Robotics 1.2 (Core): Engineering Notebook 1.3 (Activity): Engineering Notebook 1.4 (Core): Safety 1.5 (Core): The VEX Robot 1.6 (Activity): Vex Components 1.7 (Core): Fasteners 1.8 (Activity): Chassis Construction 1.9 (Core): Drive Train 1.10 (Activity): Drive Train Construction 1.11 (Core): Robot Controller

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1.12 (Activity): Wiring the Vex Controller and Battery

1.13 (Core): Radio Control 1.14 (Activity): Using Radio Control 1.15 (Core): Dual Joystick Control (Tank) 1.16 (Activity): Tank Control 1.17 (Core): Single Joystick Control (Arcade) 1.18 (Activity): Arcade Control Operation 1.19 (Core): Robot Systems Design 1.20 (Activity): Adding Components to the BaseBot 1.21 (Project): Motion Path Challenge

Course Outline

2.1 (Core): Process Control 2.8 (Activity): Tests and Loops 2.2 (Core): Block Programming, Syntax, Motor Control 2.9 (Core): Simplified Symbols, Logical Operators, 2.3(Activity) Programming the Vex Controller and Integer Math 2.4 (Activity): Open-Loop Driving Exercises; 2.10 (Activity): Fine Motor Control Optimization 2.11 (Core): Pseudocode and Turns 2.5 (Core): Variables and Constants 2.12 (Activity): Make a Square 2.6 (Activity): Apply Constants, Variables, and 2.13 (Core): Dead Reckoning and User Functions Comments 2.14 (Activity): Simple Shapes with User Functions 2.7 (Core): Precedence, Tests and Loops 2.15 (Project): Follow a Complex Path REC Unit 3: Physics and Robotics REC Unit 3: Physics and Robotics reviews fundamental physics concepts such as speed and torque and shows how they apply to robotics. Students also learn about motors and how they are used in robotics by testing the Vex motors on the BaseBot and logging performance information into the engineering notebook. Topics like angular velocity, linear motion, gear ratios, weight, friction, torque and acceleration are all introduced and reinforced with activities related to robotics. The final project challenges students to pull a weighted sled with the BaseBot. Course Outline

3.1 (Core): Motors and Motor Speed 3.2 (Activity): Angular Velocity 3.3 (Core): DC Motors: Types and Uses 3.4 (Core): Gears and Gear Trains 3.5 (Activity): Gear Trains 3.6 (Core): Fundamentals of Linear Motion 3.7 (Activity): Linear Motion 3.8 (Core): Rotational Dynamics 3.9 (Activity): Linear and Angular Velocity 3.10 (Core): Newton’s Laws

3.11 (Activity): Weight 3.12 (Core): Friction and Traction 3.13 (Activity): Coefficients of Friction 3.14 (Core): Torque 3.15 (Activity): Test Motor Torque 3.16 (Core): Gear Ratios and Torque 3.17 (Activity): Hill Climb 3.18 (Core): Power 3.19 (Project): Tractor Pull

REC Unit 4: Sensors REC Unit 4: Sensors introduces students to open and closed loop robotic navigation using sensors. Building on programs constructed in Unit 2, students add digital bumper switches, ultrasonic range-finding sensors and line-following sensors to the BaseBot so that it can interpret its environment autonomously. Students learn advanced drive functions to simplify the autonomous control of the robot. In the final project the robot must autonomously locate and interact with objects on the playing field in a specified time period. Course Outline

4.1 (Core): Introduction to Sensors 4.2 (Activity): Open-Loop vs. Closed-Loop Navigation 4.3 (Core): Open-Loop vs. Closed-Loop Systems 4.4 (Core): Introduction to Vex Kit Sensors 4.5 (Activity): Bumper Car 4.6 (Core): Ultrasonic Sensors 4.7 (Activity): Ultrasonic Rangefinder

4.8 (Core): Following Lines 4.9 (Activity): The Line-Following Sensor 4.10 (Core): Advanced Driving Techniques 4.11 (Activity): Advanced Driving Exercises 4.12 (Activity): Line Following 4.13 (Unit Project): Bumper Books


Course Descriptions REC Unit 5: Arms and End Effectors

REC Unit 9: Advanced C Programming

REC Unit 5: Arms and End Effectors builds on the concepts learned in Units 3 and 4. An arm and end effector is added to the BaseBot and a physics analysis is done on how the addition of the arm affects the overall robot design. Students are challenged to control the movement of the arm by modifying the design of the arm and programming. In the final activity, students must program the BaseBot to interact with a ball on the playing field while using radio control.

REC Unit 9: Advanced C Programming teaches advanced programming concepts. In various activities, students learn both the theory behind PID (Proportional, Integral and Derivative) control, using arrays, behavioral robotics and more. The final project in Unit 9 is an open activity where the students design, build and program their own robot. All of the programming techniques taught in Unit 9 are relevant to both robotics and other practical applications such as process control and manufacturing.

Course Outline

5.1 (Core): Introduction to Robotic Arms, Degrees 5.6 (Activity): Stall Torque of Freedom 5.7 (Core): Remote Control; Limit Switches 5.2 (Activity): Robotic Arm Construction 5.8 (Activity): Windshield Wiper 5.3 (Core): Mass, Weight, Center of Weight and Torque 5.9 (Core): End Effectors 5.4 (Activity): Center of Weight of BaseBot 5.10 (Activity): End Effector 5.5 (Core): Relationship of Torque, Gear Ratio and Weight of Payload

REC Unit 6: Train Yard Project This two-week project reinforces all the concepts covered in REC 1 and adds the excitement of robotic competitions to the learning process. Student teams create a robot to perform the specified tasks on the playing field and compete in two separate competitions - one operating the robot using radio control, the second operating the robot autonomously, with no user input.

Course Outline

9.1 (Core): Proportional Control 9.2 (Activity): Using Proportional Control 9.3 (Core): Derivative Control 9.4 (Activity): Using Derivative Control 9.5 (Core): PID Control 9.6 (Activity): Integral Control 9.7 (Core): Data Filtering 9.8 (Activity): Data Filtering and Graceful Degradation

9.9 (Core): Behavioral Robotics 9.10 (Activity): Build a Vacuuming Robot 9.11 (Core): Organizing Behaviors 9.12 (Activity): Writing a Roombot Behavior 9.13 (Core): Random Turns 9.14 (Activity): Generating Random Numbers 9.15 (Project): Roombot Field Navigator

REC Unit 10: Industrial Robotic Arms

REC 2

REC Unit 10 combines elements of Units 8 and 9 in the study of industrial robotic arms. Students first learn about the different types and uses of robotic arms and robotic systems in industry. The students then work system by system to create a fully functional three axis robotic arm using Vex mechanical parts and sensors. After learning about the various ways to move a robotic arm, students combine a motor and potentiometer to simulate the operation of a servo. In the final project, students add conveyor belts to their robots and work together to pass an object from one robot to another, mimicking a real manufacturing environment.

REC Unit 7: Introduction to Electronics

Course Outline

REC Unit 7: Introduction to Electronics covers the theory and practice of electronics, one of the major elements of engineering. Assuming no prior knowledge of electronics, the course introduces safety, the concepts of voltage, current and resistance, as well as how to read and create electronic diagrams. Students use real components and their own breadboard to create increasingly complex circuits. In the unit project, students integrate programming on the Vex Controller with an electrical circuit on a breadboard.

10.1 (Core): Industrial Robots 10.2 (Activity): Building a Turret 10.3 (Core): Potentiometers 10.4 (Activity): Installing the Potentiometer 10.5 (Core): Robotic Movement

Course Outline

6.1: (Project): Ultrasonic Trainyard Challenge

Course Outline

7.1 (Core): Fundamentals of Electricity 7.2 (Core): Components and Schematics 7.3 (Activity): Schematics and Breadboards 7.4 (Core): Ohm’s Law and Making Measurements 7.5 (Activity): Using a Multimeter and Ohm’s Law 7.6 (Core): Circuits

7.7 (Activity): Series and Parallel Circuits 7.8 (Core): Feedback 7.9 (Activity): Blinking LED 7.10 (Core): Working With easyC® and Sensors 7.11 (Activity): Integrating Hardware and Software 7.12: Final Project

REC Unit 8: Mechanical Properties In Unit 8: Mechanical Properties, students build a fast, durable, four-wheel drive robot and learn advanced programming with easyC® PRO. Students write their own C functions and program their robots for autonomous robotics competitions. The capstone project for Unit 8 is a freeze tag competition using all the electrical and mechanical concepts learned in Units 7 and 8. Course Outline

8.1 (Core): Safety and Best Practices 8.2 (Core): Chain and Sprockets 8.3 (Activity): Testing Chain and Sprockets 8.4 (Core): Locomotion Systems 8.5 (Activity): Building the Tumblebot 8.6 (Core): My Robot Features 8.7 (Activity): Program the Tumblebot Drivetrain

8.8 (Core): Using the easyC® PRO C-Editor 8.9 (Activity): Writing an Arcade Function 8.10 (Core): Advanced easyC® PRO Functions 8.11 (Activity): Introduction to Freeze Tag 8.12 (Core): Adding Autonomous Control 8.13 (Project): Freeze Tag

10.6 (Activity): Completing the Arm 10.7 (Core): Robotic Integration 10.8 (Project): Pass the Workpiece

REC Unit 11: Advanced Mechanics In REC Unit 11, students learn about various advanced mechanical systems, including chain driven lift mechanisms, worm, bevel, and helical gears, rack and pinion systems, differentials and transmissions. Students build and test mechanical systems from VEX components. Course Outline

11.1 (Core): Lift Systems 11.2 (Activity): Building a Lift Mechanism

11.3 (Core): Advanced Gear Systems 11.4 (Activity): Rack and Pinion Test Stand

REC Unit 12: Bucket Battle Project This two-week project reinforces the programming and engineering concepts covered in both REC 1 and 2. Students must design and build a robot to compete in Bucket Battle, a game that simulates professional robotics competitions. Students must present a preliminary design to their teacher before building, and end the project with a critical design review, in which they present their various design considerations, strategies and mathematical calculations. In the Bucket Battle game, students use all the mechanical, electrical and programming concepts taught throughout the program in an exciting and relevant environment. Course Outline

12.1 (Project): Bucket Battle

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Engineering Course Library Green Technology Curriculum Green Technology Curriculum uses project-based learning with classroom-friendly hardware and interactive e-learning curriculum to introduce the relevant topic of green technology.

Introduction to Green Technology Introduction to Green Technology considers why research in sustainable and alternative energies is so important today and examines the threats to environmental health posed by fossil fuel consumption. Course Outline Lesson 1: Natural Resources and Environmentalism Lesson 2: Pollution and its Effects Lesson 3: Sustainable and Unsustainable Energy; Fossil Fuels Lesson 4: The Greenhouse Effect and Climate Change Lesson 5: Efficiency and Alternative Energy

Alternative Energy In the Alternative Energy course, students discover how alternative resources such as solar, wind, nuclear and hydropower are used to produce energy. Relevant activities demonstrate how electricity is generated from renewable energy sources, such as moving air and water. Students calculate their home’s electricity needs and design a solar energy system based on those needs. Course Outline

Lesson 1: Introduction to Energy Lesson 2: Energy Types and Electricity Lesson 3: Energy, the Environment, and Hydropower Lesson 4: Geothermal Energy

Lesson 5: Wind Energy Lesson 6: Solar Energy and Career Connections Lesson 7: Solar Power and You Lesson 8: Nuclear Energy Lesson 9: Other Types of Alternative Energy

Green Transportation In the Green Transportation course, students learn about hybrid vehicles and vehicles powered by green fuel sources including hydrogen, electricity, and ethanol. Students conduct activities such as an electrolysis experiment that separates hydrogen from water. They also learn steps they can take now to reduce fuel consumption. Course Outline Lesson 1: The History of Transportation Lesson 2: Drilling and Refining Oil and the Internal Combustion Engine Lesson 3: Hydrogen and Electrolysis Lesson 4: Hydrogen Experiment and Electric Vehicles

Lesson 5: Hybrid Vehicles Lesson 6: Transmissions and Hybrid Disadvantages

Lesson 7: Alternative Fuels Lesson 8: Solar and Wind Energy in Transportation Lesson 9: Ways to Reduce Fuel Consumption Now

Green Construction This course explores methods of construction and design used to create self-sustaining, energyefficient structures. Students explore design strategies and technologies used for retrofitting a home to meet green concerns, as well as ways to design and construct a green home from the ground up. Additionally, students investigate Energy Star, ecological building, and numerous careers in the green construction field. Course Outline:

Lesson 1: Introduction to Energy Efficiency and Green Construction Lesson 2: Solar Home Planning Lesson 3: Shading Lesson 4: Glazing Lesson 5: Thermal Mass

Lesson 6: Insulation Lesson 7: Integrated Passive Solar and Passive Solar Cooling Lesson 8: More Ways to Harvest Energy Lesson 9: Designing to Conserve Water

Engineering Applications Engineering Hydraulics Engineering Hydraulics introduces the principles of hydraulics to students on an engineering pathway, delivering enough exposure for a broad understanding of hydraulics principles. Course Outline

Activity 1: Getting Started Activity 2: Pressure and Force Activity 3: Pressure Gauges Activity 4: Hydraulic Power Transmission - Part 1 Activity 5: Hydraulic Power Transmission - Part 2 Activity 6: Hydraulic Power Source Activity 7: Determining Component Characteristics

Activity 8: Controlling the Flow Rate Activity 9: Flow Control Valves

Activity 10: 4/3 Closed-Center Valve – Construction and Function

Activity 11: 4/3 Closed-Center Valve – Characteristics

Activity 12: Power Transformation Using a Double-Acting Cylinder

Activity 13: Loading a Piston Activity 14: Controlling the Piston Location Activity 15: Conclusion

Biotechnology The Biotechnology course explains how biotechnology affects our lives on a daily basis, the industry it has created, and the range of careers available in the field. Ethical and legal issues are also discussed, encouraging critical thinking skills and introspection. Course Outline Lesson 1: What is Biotechnology? Lesson 2: Biotechnology History and Cells Lesson 3: Building a Cell Lesson 4: DNA Processes and Structure Lesson 5: Ethics and the Human Genome Project

Lesson 6: Cloning and Stem Cell Research Lesson 7: Forensic Science and DNA Lesson 8: Biotechnology in Agriculture and Industry

Lesson 9: DNA Extraction

TransportationTechnology Curriculum Aviation The Aviation course covers the history of aviation transportation and introduces many new advances in the industry with hands-on activities. Course Outline Lesson 1: The History of Flight Lesson 2: Airplane Structure Lesson 3: The Physics of Flight Lesson 4: Flight Controls Lesson 5: Cockpit Instruments & Simple Plane Control

Lesson 6: Navigation Lesson 7: Course and Heading Lesson 8: Landings Lesson 9: Flight Scenario Creation

Aerodynamics In the Aerodynamics unit, students test various objects in a virtual wind tunnel, design their own airfoil, and construct and experiment with a wind turbine. Scientific theories like Bernoulli’s Principle and Newton’s Third Law are covered as well. Students also explore aerodynamics applications in sports, building design, aerospace, and alternative energy. Course Outline

Lesson 1: Hydrodynamics, Aerodynamics, and the Lesson 5: Airfoils and the Forces that Affect Flight Properties of Air Lesson 6: Wind Turbines Lesson 2: How Air Flows Around Objects Lesson 7: Aerodynamics and the Aerospace Lesson 3: Aerodynamics and Automobiles Industry Lesson 4: The Role of Aerodynamics in Sports Lesson 8: Designing, Constructing, and Testing and Building Design

Resource Conservation

an Airfoil

Resource Conservation investigates natural resources and how they are used in industry, agriculture and everyday life. It addresses our degree of dependence on the environment, and ways to protect the resources we harvest. Students learn how technology and science play important roles in conserving, preserving, recycling and monitoring the environment.

Research And Design: Automotive

Course Outline

Course Outline

Lesson 1: Natural and Renewable Resources Lesson 2: Nonrenewable Resources Lesson 3: Conservation in Industry Lesson 4: Conservation in Manufacturing Lesson 5: Waste 20 info@intelitek.com

Lesson 6: Soil Conservation Lesson 7: Water Conservation Lesson 8: Ecosystems Lesson 9: Wildlife Lesson 10: Conservation as a Community Effort

In the R&D Automotive course, students explore the principles of design used in industry to produce a marketable product. They apply these principles as they design and build a CO2 powered dragster to meet specifications.

Lesson 1: The Fundamentals of Design Lesson 2: The Design Loop and Design Briefs Lesson 3: Automotive Technology and Design Lesson 4: Tire Design Lesson 5: Aerodynamics

Lesson 6: Automobile Design Lesson 7: Design Sketches Lesson 8: Three-dimensional Models Lesson 9: Model Shaping and Coloring


Design Computer-Aided Design with SolidWorks® Computer-Aided Design with SolidWorks® teaches you how to use the SolidWorks® 3D mechanical design software to build parametric models of parts and assemblies. Course Outline

Lesson 1: Introduction to SolidWorks Lesson 2: Sketching the Cover Lesson 3: Extruding the Cover Lesson 4: Working Drawings Lesson 5: Drawing the Crank Wheel Lesson 6: Drawing the Link Arm

Lesson 7: Drawing the Base Lesson 8: Drawing the Stamp Block Lesson 9: Adding Text Lesson 10: Assembly Project: Crank Handle

Computer-Aided Design with spectraCAD Engraver The CAD with spectraCAD Engraver course teaches Computer-Aided design in a CADCAM environment. Students create two-dimensional drawings and convert the drawing into NC code. The lessons are rich in practical instruction on industry-relevant drawing practices. Students gain an appreciation of how CAD enables a manufacturer to design a prototype on a computer and then produce the part on a CNC (computer numeric control) machine. Course Outline

Activity 1: Getting Started Activity 2: Using spectraCAD Activity 3: Managing Files Activity 4: Creating the LMC Project Activity 5: Drawing the M Activity 6: Drawing the C Activity 7: Speaker Design Project

Activity 8: Creating the Speaker Cone Activity 9: Completing the Speaker Project Activity 10: spectraCAD Engraver Activity 11: Generating an NC File Activity 12: NC Files and Coding Activity 13: Pocketing Activity 14: Pocket Toolpaths and spectraCAM

Computer-Aided Machining with spectraCAM Milling The Computer-Aided Machining with spectraCAM Milling course introduces students to the fundamentals of Computer-Aided machining (CAM) programs and their use in industry. CAM software forms the link between Computer-Aided design (CAD) and computer numeric control (CNC) manufacturing. Students are instructed in toolpath generation, contouring, engraving, pocketing, ruled and swept surfaces, and code generation. Course Outline

Activity 1: Getting Started Activity 2: Using spectraCAM Activity 3: Starting the LMC Project Activity 4: Generating Tool Paths - LMC Project Activity 5: Contouring and NC File Generation Activity 6: Speaker Design Project Activity 7: First Pocket Operation

Activity 8: Second Pocket Operation Activity 9: Engraving Text and Generating Code Activity 10: Advanced Operations Setup Activity 11: Advanced Operations Activity 12: Ruled Surfaces Activity 13: Swept Surfaces Activity 14: Final Steps

Computer-Aided Machining with spectraCAM Turning Computer-Aided machining (CAM) software is an important link in the manufacturing process, forming the connection between design and manufacturing. The CAM Turning course introduces students to the fundamentals of CAM programs and their use in industry. The course incorporates software which converts Computer-Aided design (CAD) drawings into files that can be used to produce parts on a computer numeric control (CNC) turning center. The activities focus on roughing, facing, grooving, threading and cut-off procedures. Course Outline

Activity 1: Getting Started Activity 2: Using spectraCAM Activity 3: Starting a Project Activity 4: Creating the CAD Drawing Activity 5: Geometry Duplication and Rough Tool Path Generation

Activity 6: Finish Tool Path and NC File Generation Activity 7: Advanced Project Setup

Activity 8: Creating the Part Drawing Activity 9: Final Geometry and Tool Paths Activity 10: Tool Paths and NC Code Activity 11: Starting the Final Project Activity 12: Creating the Lighter Geometry Activity 13: Final Geometry and Tool Paths Activity 14: Final Tool Paths and NC Code

Computer-Aided Machining with Mastercam® This course introduces the student to the use of Mastercam®. The basic concepts of Computer-Aided machining (CAM) are introduced and developed. Computer-Aided design (CAD) functions are reviewed, enabling the student to create 2D, 3D and surfaced part drawings. Through a series of projects, students learn to specify stock dimensions and material and create contouring, pocketing, drilling and surfacing tool paths and generate NC code. Course Outline

Activity 1: Getting Started Activity 2: Two-Dimensional Part Design Activity 3: Designing a Three-Dimensional Mill Part Activity 4: Applying Surfaces to Mastercam® Designs Activity 5: Tool Path Generation Activity 6: Tool Path Generation 2 Activity 7: Key Chain Project Activity 8: Tool Path Parameters - Part I Activity 9: Tool Path Parameters - Part II

Activity 10: Tool Path Parameters: Facing and Pocketing

Activity 11: Desk Set Project Activity 12: NC Utilities Activity 13: Domino Project Activity 14: Tool Path Parameters: Drilling Activity 15: Tool Path Parameters: Surface Tool Paths Activity 16: Review and Post-Test

Industrial Design with Pro/ENGINEER® Industrial Design with Pro/ENGINEER® introduces the fields of industrial design, engineering, and drafting. Students explore various career possibilities and learn how to use Pro/ENGINEER® Wildfire as an engineering design tool. Course Outline

Introduction Creating a Simple Part Activity 1: Getting Started Activity 2: Shelling a Part Activity 3: Creating Patterns and Rounds Activity 4: Creating Internal Pins Activity 5: Adding Supports Activity 6: Adding Color to the Part Activity 7: Creating an Assembly

Activity 8: Beginning the Cell Phone Activity 9: Speaker and Microphone Activity 10: PC Board Activity 11: Back Cover Activity 12: Back Cover Completed Activity 13: Assembling the Cell Phone Activity 14: Multiview Drawing Activity 15: Designing a New Keypad

Rapid Prototyping and Concurrent Engineering This course engages students by means of hands-on activities and compelling online curriculum that includes a comprehensive overview of the history of rapid prototyping, current and emerging technologies and career choices in the field, multi-level activities including creating prototypes from specifications using various rapid technologies , and a capstone project that challenges students to create a prototype using the technology of their choice. Course Outline

1.0 (Core): Introduction to Prototyping 2.0 (Core): Rapid Prototyping Technologies 3.0 (Activity): Rapid Prototyping in Industry 4.0 (Core): Proof of Principle Prototypes 5.0 (Activity): Creating Simple Prototypes 6.0 (Core): Additive Processes

7.0 (Activity): Advanced Additive Prototyping 8.0 (Core): Subtractive Processes 9.0 (Activity): Advanced Subtractive Prototyping 10.0 (Core): Selecting A Rapid Prototyping Process 11.0 (Project): Windshield Wiper Prototype

3D Printing with the Solido SD300Pro Printer This course introduces new users to the Solido SD300Pro 3D printer, enabling users to begin printing 3D models as quickly as possible. Features of the printer and software are covered and step-by-step projects for 3D models included. Course Outline

Lesson 1: Introduction to the SD300Pro Lesson 2: Preparing the SD300Pro for Printing Lesson 3: Printing Your First Model Lesson 4: Introduction to SDView

Lesson 5: Peeling Cuts Lesson 6: Deciding on the Model Orientation Lesson 7: Projects

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Engineering Course Library Manufacturing CNC Technology with spectraLIGHT/Super proLIGHT/eXpertMill

Computer Integrated Manufacturing (CIM)

The CNC Technology courses introduce students to the fundamentals of computer numerical control for both milling and turning. Whether using one of intelitek’s industrial-strength desktop CNC mills and lathes, or the CNCMotion® simulated virtual equivalent, students gain experience with the entire design and production process. Starting with developing and editing programs, students complete projects to learn proper machine set up, cutting tool selection, tool path simulation and machining and turning center operation. Students design solutions for industrial CNC applications emphasizing optimized programming, precision and productivity.

Computer Integrated Manufacturing (CIM) introduces the basic concepts and procedures of CIM production as well as the main components and devices in a CIM cell. Using OpenCIM Software with a fully simulated industrial CIM, students learn about all the aspects of a CIM production cycle, from customer order and inventory control, through automated manufacturing of materials into finished parts, to quality inspection and final delivery.

CNC Milling Technology Course Outline

Activity 1: Introduction and Safety Activity 2: CNCBase® Control Software Activity 3: Mounting the Workpiece Activity 4: Tooling Activity 5: Reference Positions Activity 6: Verifying a Program Activity 7: Running a Program Activity 8: Fundamentals of NC Programming

Activity 9: Programming the House Activity 10: Machining Project #1 Activity 11: Arc Programming Activity 12: Programming the Star - Project #2 Activity 13: Machining Project #2 Activity 14: Programming Your Initials - Project #3 Activity 15: Final Project

CNC Turning Technology Course Outline

Activity 1: Introduction and Safety Activity 2: CNCBase Control Software Activity 3: Securing the Workpiece Activity 4: Tooling Activity 5: Reference Positions Activity 6: Verifying a Program Activity 7: Running a Program Activity 8: Fundamentals of NC Programming

Activity 9: Programming a Taper Activity 10: Machining Project #1 Activity 11: Arc Programming Activity 12: Programming Project #2 Activity 13: Machining Project #2 Activity 14: Project #3 Activity 15: Final Project

CIM 2 builds on the basic concepts covered in CIM 1. Students design, set up and operate CIM cells and learn about mass production, robotic systems, location planning, QC devices, part feeding, assembly, purchase orders, MRP and CIM databases. CIM 1 Course Outline

Activity 1: Introduction to CIM Activity 2: Introducing OpenCIM Software Activity 3: Parts and Production Flow Activity 4: Storage Setup Activity 5: Production Planning Activity 6: Processes and Machine Definition Activity 7: Part Definition Activity 8: Defining a Product Part

Activity 9: Producing a New Part Activity 10: Timing and Optimization Activity 11: Viewing Production Details in Device View Activity 12: Viewing Production Details in Storage View Activity 13: Defining Part Production in the Lathe Activity 14: Integrated Production Activity 15: Tracking Integrated Production

CIM 2 Course Outline

Activity 1: Mass Production and CIM Activity 2: Robotic Systems Activity 3: Location Planning Activity 4: QC Devices Activity 5: Feeders Activity 6: Adding an Assembly Station Activity 7: Assembled Part Production Activity 8: Assembled Product Characteristics

Activity 9: Expanding Assembly Capabilities Activity 10: Subassemblies and Multi-level Assembly

Activity 11: Purchase Orders and MRP Activity 12: Multi-level Assembly Production Activity 13: CIM Database: Part I Activity 14: CIM Database: Part II Activity 15: Conclusion

Flexible Manufacturing Systems

Plastics Technology (Thermoforming)

Flexible Manufacturing Systems (FMS), available as lab or virtual, combines CNC technology with robotics and materials handling. Students develop and edit programs, record precise robotic positions, accurately mill parts, and synchronize mill and robot operation. Students gain experience applying CNC and robot programming in solutions for industrial FMS applications with emphasis on real industrial concerns, such as optimized programming and accurate machine tending.

The Plastics Technology (Thermoforming) course, available as lab or virtual, provides students with hands-on experience combining various materials and processes to manufacture plastic parts. Whether using the compact and versatile Thermoforming Centre, or its simulated virtual equivalent, students gain practical experience in six different plastic forming processes.

Course Outline: Virtual

Activity 1: Introduction to Plastics Activity 2: Polymers Activity 3: Thermoforming and Safety Activity 4: Thermoforming Hardware Activity 5: Extrusion and Polystyrene Activity 6: Injection Molding and Polyethylene Activity 7: Polypropylene and Plastic Welding Activity 8: Methods of Plastic Welding Activity 9: Vacuum Forming and Twin Sheet Forming

Activity 1: Getting Started Activity 2: CNC Machining Activity 3: RoboCell Simulation and Control Software

Activity 4: Designing an FMS Workcell Activity 5: Expanding the Workcell Activity 6: Writing a Program Activity 7: Programming Mill Operations

Activity 8: Conditional Programming Activity 9: Storing Finished Parts Activity 10: Multiple Part Programming Activity 11: Lathe Operations Activity 12: Multiple Part Lathe Operations Activity 13: Program Integration Activity 14: Designing the Final Project Activity 15: Running the Final Project

Course Outline: Lab (with ER4u and spectraLIGHT Mill)

Activity 1: Getting Started Activity 2: Using Robotic Control Software Activity 3: Moving the Robot in the FMS Cell Activity 4: Recording Robot Positions Activity 5: Writing and Running a Robot Program Activity 6: Preparing the Mill Activity 7: Recording Robot Positions for Mill Tending

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Activity 8: More FMS Robot Programming Activity 9: Optimizing the FMS Robot Program Activity 10: Robot and Mill Handshaking Activity 11: More Robot and Mill Handshaking Activity 12: Completing the FMS Programs Activity 13: Running an FMS Production Cycle Activity 14: Final Project Activity 15: Conclusion

Course Outline

Activity 10: Vacuum Forming Activity 11: Cast Acrylic and PVC Activity 12: Dome Blowing Activity 13: Nylon and Dip Coating Activity 14: Dip Coating Activity 15: The Plastics Industry Activity 16: Plastic Recycling and Resource Conservation


Course Descriptions Robotics

Electrical

Robotics and Materials Handling with SCORBOT-ER 4u/ER 9 Pro

Electrical Systems

Robotics and Materials Handling gives students the fundamental skills needed to operate, maintain, program and test robotic systems. The lab version enables students to gain experience and skill in robotic operation and programming using the SCORBOT-ER4u, an industrial training robot. Using SCORBASE software, an intuitive tool for robot programming and control, students develop and write robot programs and design solutions for industrial robotic applications.

Electrical Systems introduces basic concepts of electricity and electrical systems. Students design circuits using fixed components connected with jumper wires to learn about magnetism, current, alternating and direct current, series and parallel circuits, rectification and regulation of current. Students use a multimeter and wiring breadboard to practice basic breadboarding techniques. Available as both hardware lab and virtual with an interactive simulated trainer.

Robotics and Materials Handling 2 explores robotic programming. Using RoboCell, a 3D-solid modeling robotic simulation software, students gain greater understanding of the robotics concepts and programming commands learned in RMH1. This course gives students the advanced skills needed to operate, maintain, program and test robotic systems.

Course Outline

Robotics and Materials Handling 1 Course Outline

Activity 1: Introduction to Robotics Activity 2: Using Robotic Control Software Activity 3: Recording Robot Positions Activity 4: Writing and Running a Robot Program Activity 5: Cartesian Coordinates Activity 6: Inputs and Program Jumps Activity 7: Outputs Activity 8: Joint and XYZ Coordinate Systems

Activity 9: Relative Positions Activity 10: Loops, Polling, and Counters Activity 11: Subroutines Activity 12: Contact and Non-Contact Sensors Activity 13: Servo Control of the Conveyor Activity 14: I/O Control of the Conveyor Activity 15: Conclusion

Robotics and Materials Handling 2 Course Outline

Activity 1: Robotics Activity 2: Basic Robotic Programming Tools Activity 3: Manipulating Blocks Project Activity 4: Programming the Robot to Execute Circular Movements Activity 5: Drawing a House Activity 6: Roll and Pitch Activity 7: Block Alignment Project Activity 8: Feeders and Templates

Activity 9: Peripheral Devices Activity 10: Linear Slidebase Project Activity 11: Programming Using Encoder Values Activity 12: Conditional Branching Activity 13: Programming with Conditional Branching

Activity 14: Analog Inputs and Outputs Activity 15: Programming a Sorting System Project

Fundamentals of Robotics with SCORBOT-ER 4u/ER 9 Pro Fundamentals of Robotics provides students the fundamental skills needed to operate, maintain, program and test robotic systems. This course features RoboCell, a 3D-solid modeling robotic simulation software, which allows students to develop programming skills through a variety of simulated robotic workcells. Course Outline

Activity 1: Introduction to Robotics Activity 2: How Robots Work Activity 3: Using Robotic Control Software Activity 4: Recording Robot Positions Activity 5: Programming a Simple Pick and Place Task Activity 6: Absolute and Relative Positions Activity 7: Basic Robotic Programming Tools Activity 8: Block Alignment Project Activity 9: Feeders and Templates

Activity 10: Peripheral Devices Activity 11: Linear Slidebase Project Activity 12: Encoders Activity 13: Roll and Pitch Activity 14: Programming the Robot to Execute Linear Movements

Activity 15: Programming the Robot to Execute Circular Movements

Activity 16: Final Project: Drawing a House

Activity 1: Getting Started Activity 2: Introduction to Electricity Activity 3: Magnetism and Electromagnetism Activity 4: Electrical Power Supplies Activity 5: Instrumentation Activity 6: Output Devices Activity 7: Control Devices Activity 8: Circuit Protection

Activity 9: Electrical Conditioners Activity 10: Electronic Conditioners Activity 11: Series Circuits Activity 12: Parallel Circuits Activity 13: Controlling Electrical Output Activity 14: Logic Gates Activity 15: Conclusion

Fundamentals of Electronics Fundamentals of Electronics covers circuits, semiconductors, diodes, transistors, and their practical applications in everyday life. Additionally, Fundamentals of Electronics introduces logic and logical systems, which are crucial to an understanding of electronics. Students should be familiar with the fundamentals of electricity from the Electrical Systems course or from other studies. Course Outline

Activity 1: Introduction to Electronics Activity 2: Semiconductors Activity 3: Sources of Power Activity 4: Practical Application of the Diode Activity 5: Full Wave Rectifiers Activity 6: Bipolar Junction Transistors Activity 7: Specialized Diodes Activity 8: Field-Effect Transistors

Activity 9: Power Supplies - Part 1 Activity 10: Power Supplies - Part 2 Activity 11: Introduction to Logical Systems Activity 12: The Logical OR Function Activity 13: The Logical AND and NOT Functions Activity 14: The NOR and NAND Functions Activity 15: Binary Numbers and Codes

Advanced Electronics Advanced Electronics builds on the concepts and skills gained in Fundamentals of Electronics by exploring logical gates, integrated circuits, and digital systems. Students explore the process of interfacing between digital and analog electronic systems, and converting data from digital to analog and from analog to digital formats. Course Outline

Activity 1: Integrated Circuits Activity 2: Logic Gates Activity 3: More Logic Gates Activity 4: Boolean Algebra Activity 5: Binary Arithmetic Activity 6: Flip-Flops Activity 7: Types of Flip-Flops Activity 8: Shift Registers

Activity 9: Counters Activity 10: Digital to Analog Conversion Activity 11: Analog to Digital Conversion Activity 12: Data Acquisition Activity 13: Sensors Activity 14: Displays Activity 15: Circuit Analysis

Advanced Robotic Programming with SCORBOT-ER 4u/ER 9 Pro

Sensors

Building on Fundamentals of Robotics, Advanced Robotic Programming course explores advanced robotic programming. Using RoboCell, students gain a greater understanding of the robotics concepts, programming, and capabilities.

Available as a hardware lab using the SensorLine training panel, or as virtual curriculum with a fully simulated online training panel, Sensors teaches the concepts and application of digital and analog sensors in control circuits. Students design and build circuits with various sensors including light sensors, fiber optic, magnetic and pressure.

Course Outline

Activity 1: Review Activity 2: Programming with Subroutines Activity 3: Digital Inputs Activity 4: Digital Outputs Activity 5: Delivering Materials with a Conveyor Project Activity 6: Conditional Branching

Activity 7: Programming with Conditional Branching - Project #2

Activity 8: Analog Inputs and Outputs Activity 9: Loops and Counters Activity 10: Contact and Non-Contact Sensors Activity 11: Programming a Sorting System Project

Course Outline

Activity 1: Introduction to Sensors Activity 2: Contact Sensors Activity 3: Digital Light Sensors Activity 4: Analog Light Sensors Activity 5: Reed Switch Sensors Activity 6: Logic AND Circuits Activity 7: Logic OR Circuits Activity 8: Relays - Logic NOT Circuits

Activity 9: Inductive Proximity Sensors - Intro Activity 10: Inductive Proximity Sensors Applications

Activity 11: Pressure Sensors Activity 12: On-Off Control Systems Activity 13: Using an Optic Fiber as a Conductor Activity 14: Control Circuit Design Activity 15: Conclusion (800) 221-2763 23


Engineering Course Library Mechanical

Quality Control

Materials Testing

Mechanical Measurement and Quality Control

Materials Testing is available as a virtual course or with the Buster II test bench, which students use to measure and compare tension, compression, shear and hardness properties of various materials. Students examine how material properties are applied to the design of simple machine elements, such as screws or bolts, or to processes such as stamping a washer from sheet metal, forming a soft drink can or making a cutting tool. Using data acquisition software, students collect and analyze force versus deflection data and more.

Available as a virtual course or with lab hardware, Mechanical Measurement and Quality Control delivers a solid foundation in precision measuring principles and statistical analysis. Students learn to use precision measurement tools, read mechanical drawings, select the proper tools for inspecting parts, collect data on a sample and prepare quality/ inspection reports.

Course Outline

Activity 1: Getting Started Activity 2: Accuracy, Precision and Measurement Tools Activity 3: Units of Measurement and Conversion Activity 4: Fractions, Decimals, and Rounding Activity 5: Scaled Measurement Tools Activity 6: Vernier, Dial, and Digital Calipers Activity 7: Micrometers Activity 8: Height Gauges and Dial Indicators

Activity 1: Getting Started Activity 2: Tensile Testing I Activity 3: Tensile Testing II Activity 4: Tensile Testing III Activity 5: Creep Testing Activity 6: Compression Testing Activity 7: Hardness Testing Activity 8: Bending Test

Activity 9: Shear Testing Activity 10: Fatigue Testing Activity 11: Fatigue Crack Growth Testing I Activity 12: Fatigue Crack Growth Testing II Activity 13: Failure Analysis Activity 14: Specialized Testing Activity 15: Selecting Materials

Activity 9: Fixed Gauges Activity 10: Transfer Measurement Tools Activity 11: Statistical Analysis Activity 12: Statistical Process Control Activity 13: Nominal Dimensions and Tolerance Activity 14: Parts Inspection and Inspection Reports Activity 15: Conclusion

Exploring Machine Vision and Quality Control

Mechanisms Mechanisms, available in virtual or lab format, teaches the principles of mechanical power transmission and its application in industrial and everyday environments. Students work with over thirty mechanical components including gears pulleys and levers to design working mechanical assemblies. Course Outline

Activity 1: Getting Started Activity 2: First Class Levers Activity 3: Second Class Levers Activity 4: Third Class Levers Activity 5: Inclined Planes and Screws Activity 6: Wheels and Axles Activity 7: Pulleys

Course Outline

Activity 8: Gears Activity 9: Gear Ratios Activity 10: Gear Trains Activity 11: Chain and Sprocket Drives Activity 12: Stepped Pulley and Belt Drives Activity 13: Block and Tackle Activity 14: Cams

This virtual course introduces students to vision technology that connects cameras and computers to provide visual feedback and image interpretation critical for part inspection, robotic guidance and industrial automation processes. Students gain skills in the complex functions required for image processing, image analysis and object identification. Course Outline

Activity 1: Image Calibration Activity 2: Pattern Matching and Searches - 1 Activity 3: Pattern Matching and Searches - 2 Activity 4: Finding and Measuring Edges and Stripe Activity 5: Digital Images: File Types, Compression, Graphic Cards and Scanners

Activity 6: Introduction to Remote Sensing

Activity 7: Remote Sensing and Image Processing Activity 8: Machine Vision in the Medical Sector Activity 9: Machine Vision in the Medical Sector Activity 10: Analog and Digital Camcorders Activity 11: Machine Vision and Robot Guidance Activity 12: Intro to Programming Languages Activity 13: Conclusion

Machine Vision and Quality Control This lab course introduces students to vision technology that connects cameras and computers to provide visual feedback and image interpretation critical for part inspection, robotic guidance and industrial automation processes. Students work hands-on with vision equipment to gain skills in the complex functions required for image processing, image analysis and object identification. Course Outline

Activity 1: Getting Started Activity 2: Camera and Lighting Activity 3: Image Digitization Activity 4: Working with Images Activity 5: Image Enhancement Activity 6: Using Filters Activity 7: Object Analysis Activity 8: Pattern Matching

Activity 9: Blob Analysis Activity 10: Quality Control - Flaw Detection Activity 11: Quality Control - Part Counting Activity 12: Quality Control - Measurement and Gauging

Activity 13: Quality Control - Position Verification Activity 14: Executing a Machine Vision Operation Activity 15: Conclusion

Machine Vision and Image Processing Machine Vision and Image Processing delivers a solid foundation in quality control principles. Students learn to use precision measurement tools, collect data on a sample and perform statistical sampling. Students gain proficiency in reading mechanical drawings, in selecting the proper tools for inspecting parts and in preparing quality/inspection reports. Course Outline

Activity 1: Machine Vision and Quality Control Activity 2: Binary and Hexadecimal, Bits and Bytes Activity 3: Camera Activity 4: Image Digitization Activity 5: Grayscale, Binary Images Activity 6: Color Activity 7: RGB, CMYK and HSL Activity 8: Introduction to Blobs 24

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Activity 9: Blob Analysis Activity 10: Image Quality and Interference Problems Activity 11: Noise Activity 12: Neighborhood and Point-to-Point Operations

Activity 13: Morphological Geometric Operation Activity 14: Arithmetic Operations Activity 15: Quality Control


Course Descriptions Process Control Process Control The Process Control series of virtual courses gives students a solid understanding of the fundamentals of instrumentation and industrial process control. Using ProcessMotion advanced 3D-modeling simulation control software, students gain hands-on experience with the measurement and control of pressure, liquid level, flow and temperature processes. Students learn open loop, on/off loop and three-element (PID) control methods, and use ProcessMotion software to control a virtual training panel to optimize the parameters for PID control and tuning. Process Control - Flow Course Outline

Process Control - Level Course Outline

Activity 1: Introduction to Process Control Activity 2: Introduction to ProcessMotion

Activity 1: Introduction to Level Control Activity 1: Introduction to Process Control Activity 2: ProcessMotion Simulation Software Activity 2: Introduction to ProcessMotion Activity 3: Block Diagrams and Gain Simulation Software Activity 4: The System Block Diagram and the Final Activity 3: Block Diagrams and Gain Control Element Gain Activity 4: Calculating Process Gain Activity 5: Calculating System Gain Activity 5: Calculating the Final Control Element Activity 6: First Order Systems Gain Activity 7: The Level System Time Constant Activity 6: First Order Systems Activity 8: Controlling the Level System Using Activity 7: The Pressure System Time Constant Open Loop Control Activity 8: Controlling the Pressure System Using Activity 9: Introduction to On-Off Control Open Loop Control Activity 10: On-Off Control - Tasks Activity 9: Introduction to On-Off Control Activity 11: Controlling the Level System Using Activity 10: On-Off Control - Tasks On-Off Control Activity 11: Controlling the Pressure System Using Activity 12: Proportional Control On-Off Control Activity 13: First Order Systems Under Proportional Activity 12: Proportional Control Control Activity 13: First Order Systems Under Proportional Activity 14: Controlling the Level System Using Control Proportional Control Activity 14: Controlling the System Using Activity 15: Proportional Integral (PI) Control Proportional Control Activity 16: Controlling the Flow System Using Activity 15: Proportional Integral Control PI Control Activity 16: Controlling the Pressure System Using Activity 17: Proportional Integral Derivative (PID) PI Control Control Activity 17: PID Control Activity 18: Controlling the Flow System Using Activity 18: Controlling the Pressure System Using

Simulation Software

Activity 3: Block Diagrams and Gain Activity 4: The System Block Diagram and Final Control Element Gain

Activity 5: Calculating Process Gain Activity 6: First Order Systems Activity 7: The Flow System Time Constant Activity 8: Controlling the Flow System Using

Open Loop Control Activity 9: Introduction to On-Off Control Activity 10: On-Off Control - Tasks Activity 11: Controlling the Flow System Using On-Off Control Activity 12: Proportional Control Activity 13: First Order Systems Under Proportional Control Activity 14: Controlling the Flow System Using Proportional Control Activity 15: Proportional Integral (PI) Control Activity 16: Controlling the Flow System Using PI Control Activity 17: Proportional Integral Derivative (PID) Control Activity 18: Controlling the Flow System Using PID Control Activity 19: Controller Selection and Design Activity 20: Designing Controllers for the Flow System

PID Control Activity 19: Controller Selection and Design Activity 20: Designing Controllers for the Flow System

Process Control - Pressure Course Outline

PID Control Activity 19: Controller Selection and Design Activity 20: Designing Controllers for the Pressure System

Process Control - Temperature Course Outline

Activity 1: Introduction to Process Control Activity 2: Introduction to ProcessMotion Simulation Software

Activity 3: Block Diagrams and Gain Activity 4: Calculating Process Gain Activity 5: Heating Element Control Activity 6: First Order Systems Activity 7: The Temperature System Time Constant Activity 8: Controlling the Temperature System Using Open Loop Control

Activity 9: Introduction to On-Off Control Activity 10: On-Off Control - Tasks Activity 11: Controlling the Temperature System Using On-Off Control

Activity 12: Proportional Control Activity 13: First Order Systems Under Proportional Control

Activity 14: Controlling the Temperature System Using Proportional Control

Activity 15: Proportional Integral Control Activity 16: Controlling the Temperature System Using Proportional Integral Control

Activity 17: PID Control Activity 18: Controlling the Temperature System Using Proportional Integral Derivative Control

Activity 19: Controller Selection and Design Activity 20: Designing Controllers for the Temperature System

PLC Technology Programmable Logic Controllers (PLCs) Programmable Logic Controllers courses emphasize PLC theory and programming. Students learn how to program and use PLCs in industrial applications that require electrical control. The PLC courses feature powerful PLC simulation control software that allows students to program a PLC and simulate industrial applications. PLC Technology 1 with MicroLogix/SLC 500 Course Outline

Activity 1: Getting Started Activity 2: Examining Input/Output Relationships Activity 3: PLC Monitoring Tools Activity 4: Writing and Simulating a Basic Ladder Diagram

Activity 5: Project: Controlling a Sorting System Activity 6: NOT Logic Activity 7: AND Logic Activity 8: OR Logic Activity 9: Project: Arsenic Filling Station Activity 10: Latching and Unlatching Outputs Activity 11: Improving Elevator Control Activity 12: One Shot Rising Activity 13: Timer On Delay Activity 14: Timer Off Delay Activity 15: Conclusion

PLC Technology 2 with MicroLogix/SLC 500 Course Outline (requires PLC 1)

PLC Technology 3: PLC-Controlled Pneumatic Systems Course Outline (requires PLC 1 & 2 and Pneumatics 1,2 &3)

Activity 1: Getting Started Activity 2: Bits and Words Activity 3: Counter Up and Reset Activity 4: Counter Down Activity 5: Project: Implementing CTU and CTD Activity 6: The Equal (EQU) Instruction Activity 7: The Not Equal (NEQ) Instruction Activity 8: Project; Applying Equal and Not Equal Activity 9: The Less Than (LES) Instruction Activity 10: The Greater Than (GRT) Instruction Activity 11: Project: Implementing GRT and LES Activity 12: The Move (MOV) Instruction Activity 13: The Add (ADD) Instruction Activity 14: The Subtract (SUB) Instruction Activity 15: Conclusion

Activity 1: Getting Started Activity 2: The Pneumatic HMI Activity 3: Manual Control of a Pneumatic Piston Activity 4: Semi-Automatic Control Systems Activity 5: Semi-Automatic Action Using a 5/2 Spring-Return Valve

Activity 6: Fully Automatic Operation Activity 7: Fully Automatic Operation with Spring Activity 8: Timers Activity 9: Counters Activity 10: Sequential Operation with Two Double-Acting Cylinders Activity 11: Sequential Operation with Three Double-Acting Cylinders Activity 12: Solving Opposing Control Signals Activity 13: Solving Opposing Control Signals in a Three Cylinder System Activity 14: Controlling a System with a Variable Timer Activity 15: Advanced Operation

PLC Technology 4: PLC-Controlled Hydraulic Systems Course Outline (requires PLC 1 & 2 and Hydraulics 1 & 2)

Activity 1: Getting Started Activity 2: Using a 4/2 Sol-Sol Valve to Control a Double-Acting Cylinder

Activity 3: Using a 4/2 Sol-Spring Valve to Control a Double-Acting Cylinder

Activity 4: Using a 4/3 Sol-Sol Valve to Control a Double-Acting Cylinder

Activity 5: Using a Fully Automatic Hydraulic Circuit Activity 6: Using a Fully Automatic Hydraulic Circuit with a Timer

Activity 7: Using a 4/3 Sol-Sol Valve with a Counter Activity 8: Using a Fully Automatic Hydraulic Circuit with an OSR Instruction

Activity 9: Sequential Operation with Two DoubleActing Cylinders

Activity 10: Sequential Operation with Three Double-Acting Cylinders

Activity 11: Sequential Operation with Two Double-Acting Cylinders and a Delay

Activity 12: Sequential Operation with Three Double-Acting Cylinders and a Delay

Activity 13: Variable Timers Activity 14: Variable Counters Activity 15: Project: Port Soil Removal System (800) 221-2763 25


Engineering Course Library Fluid Power

Environmental Engineering

Hydraulics

Introduction to Environmental Engineering

The Hydraulics series, available as virtual lab or with hardware, introduces the principles of hydraulics and fluid power. Hydraulics features HydraMotion software, which allows students to create, modify and operate simulated hydraulics and electro-hydraulic devices and circuits. Lab versions use the HydraFlex hardware which enables students to configure hydraulic applications using industrial grade components.

This course introduces students to environmental engineering. Students learn about ecosystems and ecology, water resources, water quality, pollution and wastewater management. Studies also include air pollution, solid waste management and disposal of hazardous waste. The effects of population growth are outlined. Students learn how environmental impact studies are performed. They are also introduced to environmental ethics and examine the concept of sustainable development.

Hydraulics 1 Course Outline

Activity 1: Getting Started Activity 2: Pressure and Force Activity 3: Pressure Gauges Activity 4: Hydraulic Power Transmission - Part 1 Activity 5: Hydraulic Power Transmission - Part 2 Activity 6: Hydraulic Power Source Activity 7: Determining Component Characteristics Activity 8: Controlling the Flow Rate Activity 9: Flow Control Valves

Activity 10: 4/3 Closed-Center Valve -

Construction and Function Activity 11: 4/3 Closed-Center Valve Characteristics Activity 12: Power Transformation Using a Double-Acting Cylinder Activity 13: Loading a Piston Activity 14: Controlling the Piston Location Activity 15: Conclusion

Hydraulics 2: Fundamentals of Electro-Hydraulics Course Outline (requires Hydraulics 1) Activity 1: Getting Started Activity 9: Increasing System Efficiency Activity 2: Mechatronics and Hydraulic Systems Activity 10: The Relay Activity 3: Building a Dowel Insertion System Activity 11: Latching a Relay Activity 4: Controlling a Hydraulic Press Activity 12: Semi-Automatic Press System Activity 5: Controlling a Barricade Activity 13: The Timer Activity 6: Sequential Operation Activity 14: Irrigation System Activity 7: Grain Gate Valves Activity 15: Improving Control in a Circuit with Activity 8: Controlling a Cargo Airplane Door Sequential Operation

Pneumatics The Pneumatics courses, available in fully virtual format or combined with hardware, teach the principles of pneumatics and pneumatically controlled systems. The pneumatic simulation software allows students to create, modify, operate and observe simulated pneumatic devices and circuits. The pneumatics training panel adds industrial grade pneumatic components. Pneumatics 1: Fundamentals Course Outline

Activity 1: Introduction to Pneumatics Activity 2: Atmospheric Pressure and Vacuum Activity 3: Atmospheric Pressure, Vacuum and

Mechanical Work Activity 4: The Double-Acting Cylinder Activity 5: 3/2 Valves Activity 6: Controlling a Piston with PBs Activity 7: 5/2 Air-Operated, Air-Returned Valve

Activity 8: 5/2 Air-Air Valves Activity 9: Laws of Gases I Activity 10: Laws of Gases II Activity 11: 3/2 Air-Operated, Spring-Returned Valve Activity 12: Spot Welding System Activity 13: 3/2 Roller Valves Activity 14: The Punch - A Semi-Automatic System

Pneumatics 2: Advanced Course Outline (requires Pneumatics 1) Activity 1: Getting Started Activity 10: A Delay Activity 2: The Logic Function AND Activity 11: Sequential Control with a Timed Delay Activity 3: Implementing AND in a Pneumatic Circuit Activity 12: Opposing Control Signals Activity 4: The Toggle Valve Activity 13: Timing Diagrams Activity 5: Using AND to Build a Fully Automatic System Activity 14: Using a Single Pilot Valve to Prevent Activity 6: The Logic Function OR Opposing Control Signals Activity 7: Implementing OR in a Pneumatic Circuit Activity 15: Using A Single Pilot Valve in a Activity 8: Circuit with Two Double-Acting Cylinders Pneumatic Circuit Activity 9: Sequential Cycle (requires Pneumatics 1 & 2)

Activity 1: Getting Started Activity 2: Building a Basic Electrical Circuit Activity 3: The 5/2 Solenoid-Spring Valve Activity 4: The 5/2 Solenoid-Solenoid Valve Activity 5: Magnetic Switches Activity 6: Implementing the Logic Function AND Activity 7: Implementing the Logic Function OR 26

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Activity 8: Implementing the Logic Function NOT Activity 9: Sequential Operation Activity 10: The Relay Activity 11: Unlatching a Relay Activity 12: Building a Fully Automatic Circuit Activity 13: Adding a Delay Using an Electric Timer Activity 14: Unlatching a Fully Automatic Circuit Activity 15: Measuring Cylinder Speed

Course Outline:

Activity 1: Ecosystems and Ecology Activity 2: The Hydrosphere and Water Resources Activity 3: Water Quality and Supply Activity 4: Water Pollution Activity 5: Wastewater Management Activity 6: Fundamentals of Air Pollution Activity 7: Global Air Pollution Activity 8: Solid Waste Management

Activity 9: Solid Waste Disposal Activity 10: Hazardous Waste Disposal Activity 11: Population and Economic Growth Activity 12: Energy Growth Activity 13: Environmental Impact Assessment Activity 14: Environmental Ethics Activity 15: Sustainable Development

Wastewater Management In the Wastewater Management course, students learn how wastewater is collected, treated, and discarded from residential, industrial and commercial sources. Course Outline

Activity 1: Introduction Activity 2: Wastewater Characteristics Activity 3: Wastewater Treatment Processes Activity 4: Treatment Plant Planning and Design Activity 5: Sewer Design Activity 6: Pump Stations Activity 7: Preliminary Treatment Activity 8: Flow Measurement

Activity 9: Primary Treatment Activity 10: Secondary Wastewater Treatment Activity 11: Disinfection Activity 12: Advanced Wastewater Treatment Activity 13: Effluent Disposal Activity 14: Sludge Management Activity 15: Natural Wastewater Treatment

Water Supply Engineering This course introduces students to water supply engineering. Students learn the responsibilities of environmental engineers, including providing safe drinking water, treating wastewater, and minimizing pollution in rivers, lakes and oceans. Course Outline

Activity 1: Introduction Activity 2: Water Sources Activity 3: Water Quality and Treatment Standards

Activity 4: Water Pollution Activity 5: Water Supply Systems Activity 6: Water Intake Activity 7: Water Treatment Overview

Activity 8: Coagulation and Flocculation Activity 9: Filtration Activity 10: Disinfection and Conditioning Activity 11: Water Distribution Systems Activity 12: Pipes Activity 13: Joints and Valves Activity 14: Pump Stations Activity 15: Water Distribution in Buildings

Environmental Pollution Control Environmental Pollution Control provides an introduction to the sources, history and future of pollution control. This course examines the effects of air, noise and water pollution. Students examine techniques used to control and reduce pollution including both technologies and public policy. Course Outline

Activity 1: Introduction to Environmental

Pollution Activity 2: Introduction to Air Pollution and Classification Activity 3: Meteorological Processes and Atmospheric Dispersion Activity 4: Effects of Ambient Air Pollution Activity 5: Reducing Air Pollution 1 Activity 6: Reducing Air Pollution 2 Activity 7: Noise and Indoor Air Pollution

Activity 8: Introduction to Water Pollution Activity 9: Water Pollution Activity 10: Marine Pollution Activity 11: Water Quality and Treatment Standards

Activity 12: Wastewater Treatment Processes Activity 13: Land Degradation Activity 14: Land Pollution and Solid Waste Disposal

Activity 15: Pollution Legislation


Course Descriptions Civil Engineering Introduction to Construction Technology Introduction to Construction Technology covers the fundamentals of the construction industry. Students learn about the roles and responsibilities architects, engineers and builders. The course focuses on construction and structural principles, safety standards, and the steps involved in the design, procurement and construction of a project. Course Outline

Activity 1: Introduction to Construction Technology Activity 2: Construction Planning Activity 3: Planning and Management Techniques Activity 4: Project Costing Activity 5: Scheduling and Estimates Activity 6: Construction Materials I Activity 7: Construction Materials II Activity 8: Construction Methods and Machinery

Activity 9: Structural Analysis Activity 10: Design Methods Activity 11: Basic Components I Activity 12: Basic Components II Activity 13: Design Philosophy I Activity 14: Design Philosophy II Activity 15: Management, Manpower, Safety

Construction Technology: Fluids and Hydraulics This course introduces students to the basic concepts of fluids and hydraulics. Students study density, specific volume, viscosity, vapor pressure, and cohesion and adhesion. Course Outline

Activity 1: Basic Principles of Fluids Activity 2: Fluid Pressure Activity 3: Hydrostatic Forces on Surfaces Activity 4: Buoyancy and Floatation Activity 5: Fundamentals of Fluids Flow Activity 6: Fluid Motion and Energy Equations Activity 7: Impact of Jets and Jet Propulsion Activity 8: Analysis of Laminar Flow in Pipes

Activity 9: Loss of Energy in Pipes Activity 10: Applications of Flow Analysis Activity 11: Flow in Open Channels Activity 12: Hydraulic Machines: Turbines Activity 13: Hydraulic Machines: Pumps Activity 14: Fluid Systems Activity 15: Dimensional Analysis and Model Analysis

and Software

Introduction to Highway Engineering Introduction to Highway Engineering teaches concepts in highway planning and design. Highway capacity, vehicle performance on given highway materials and highway classification are investigated along with how these relate to safety. Intersections and interchanges are explored with high quality simulations and relevant activities. Intermodal systems, mass transit facilities, land use/transportation relationships, economy and environmental impact are running side topics as they relate to the larger picture of highway design Course Outline

Activity 1: Transportation Systems Activity 2: Highway Planning and Development Activity 3: Surveys Activity 4: Geometric Design of Highways Activity 5: Highway Materials Activity 6: Traffic Design Activity 7: Design of Pavements Activity 8: Construction of Highways

Activity 9: Drainage of Highways Activity 10: Construction of Roads on Uneven Terrain Activity 11: Maintenance of Highways Activity 12: Highway Economics and Finance Activity 13: Environmental Impact on Highways Activity 14: Highway Capacity Activity 15: Highway Safety

Construction Technology: Bridge Engineering Bridge Engineering teaches bridge design, structural analysis, safety, quality and career opportunities. Throughout the course, students use mathematical skills, physics, presentation, and investigation skills. Activities include calculating the forces on each member of a truss bridge and constructing a bridge with a load to weight ratio greater than 100:1..

Activity 9: Construction of Substructure Activity 10: Superstructure Construction Activity 11: Superstructure Design Activity 12: Inspection Activity 13: Inspection (2) Activity 14: Maintenance and Repair Activity 15: Object Non-Structural Considerations

Introduction to Transportation Engineering Introduction to Transportation Engineering introduces students to highway and road engineering. Through relevant activities, students examine the phases of planning, designing and implementing transportation projects. Alternatives to existing modes of transportation are investigated, as well as public transportation, planned urban growth and career opportunities. Course Outline

Activity 1: Introduction to Transportation Activity 2: Traffic Flow Models Activity 3: Forecasting Travel Demand Activity 4: Capacity and Level of Service Analysis Activity 5: Transportation Planning Activity 6: Transportation Impact Analysis Activity 7: Transportation Engineering Software Applications

Employability Employability enhances technical and academic training by delivering the vital personal and career skills that help students get and keep a job. Employability helps students develop essential qualities such as a positive attitude, communication skills, leadership skills, and good work ethics. Developed by employability experts at SkillsUSA, in conjunction with intelitek, Employability features rich interactive curriculum with hands-on activities. Course Outline

Lesson 1: Time-Management Techniques Lesson 2: Personal Qualities Desirable for the Workplace Lesson 3: Interpersonal Communication Lesson 4: Conflict Resolution Lesson 5: Teamwork Lesson 6: Problem-Solving Techniques and Decision-Making Skills

Lesson 7: Proper Business and Personal Ethics Lesson 8: Business Etiquette and Ethical Computer

Lesson 9: Employer-Employee Relationships Lesson 10: Proper Communication with Diverse Populations

Lesson 11: Career Goals Lesson 12: Resumés and Cover Letters Lesson 13: Job Applications Lesson 14: Potential Employer Interviews Lesson 15: Interviewing Skills

Behavior

Mathematics for Technicians 1

Course Outline

Activity 1: Introduction to Bridge Engineering Activity 2: Bridge Classification and Materials Activity 3: Superstructure Design Activity 4: Substructure Design Activity 5: Foundations Activity 6: Loads Activity 7: Bridge Analysis Activity 8: Construction of Foundations

Foundation Skills

Activity 8: Land Transportation - Facility Design Activity 9: Water Transportation - Facility Design Activity 10: Air Transportation - Facility Design Activity 11: Transportation System Management Activity 12: Transportation Safety Activity 13: Energy Issues in Transportation Activity 14: Intelligent Transportation Systems Activity 15: Emerging Transportation Systems

Mathematics for Technicians 1 conveys skills-based math curriculum through nine virtual activities. Students gain the fundamental math skills needed for working in a variety of career and industrial environments. Course Outline

Skill 1: Working with Arithmetic and Algebra Skill 2: Working with Whole Numbers Skill 3: Working with Fractions Skill 4: Working with Decimals Skill 5: Working with Percentages

Skill 6: Working with Ratios and Proportions Skill 7: Working with Systems of Measurement Skill 8: Working with Geometry Skill 9: Working with Trigonometry

Mathematics for Technicians 2 Mathematics for Technicians 2 applies advanced mathematics concepts to everyday tasks. Through interactive activities, delivered entirely online, students learn about drive ratios, Ohm’s Law, mechanical principles, and more, with an emphasis on the application of mathematical concepts in the engineering and industrial environments. Course Outline

Skill 1: Working with Conversion Formulas Skill 2: Applying Mechanical Principles Skill 3: Calculating Drive Ratios Skill 4: Calculating Speed Reducer Service Factor Skill 5: Using Ohm’s Law in Series and Parallel Circuits

Skill 6: Converting Binary, Binary Coded Decimal (BCD), Hexadecimal and Decimal Numbers

Skill 7: Calculating Pressure, Force, Head and Flow Skill 8: Calculating Shim Requirements Skill 9: Selecting Pipe Size (800) 221-2763

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Engineering Course Library Foundation Skills (continued) Introduction to Advanced Manufacturing

Lubrication for Technicians

Introduction to Advanced Manufacturing provides students an excellent overview of the field of advanced manufacturing. This 15-hour course includes a comprehensive overview of the manufacturing field, manufacturing processes and career choices with multi-level hands-on activities in career seeking and planning a manufacturing company. A capstone project challenges students to follow all the steps of the manufacturing process to produce a product.

Lubrication for Technicians conveys skills-based curriculum through virtual and hands-on activities. Students learn about lubrication equipment, application methods and periodic lubrication schedules, special purpose greases, setting up a lubrication schedule, synthetic lubricants, packing bearings and more.

Course Outline

Skill 1: Applying Lubrication Fundamentals Skill 2: Identifying Lubrication Terms Skill 3: Identifying Lubricating Oils Skill 4: Identifying General Purpose Greases Skill 5: Identifying Special Purpose Greases Skill 6: Applying Lubricating Oils Skill 7: Applying Lubricating Greases Skill 8: Identifying Bearing Lubrication Needs

1.0 (Core): Introduction 2.0 (Core): Careers in Manufacturing 3.0 (Activity): Seeking a Manufacturing Career 4.0 (Core): The Manufacturing Company 5.0 (Activity): Planning and Staffing a

6.0 (Core): Manufacturing Processes 7.0 (Core): Computers in Manufacturing 8.0 (Core): Automation in Manufacturing 9.0 (Project): The Arrow Plane

Manufacturing Company

Introduction to Lean Manufacturing Lean Manufacturing explores the principles and techniques involved in lean manufacturing including minimizing waste in production, improving work flow in industrial processes. Course Outline

Lesson 1: (Core) Defining Lean Manufacturing Lesson 2: (Core) Understanding Waste Lesson 3: (Activity) Identifying Wastes in a

Workplace Lesson 4: (Core) Designing the Manufacturing Workplace Lesson 5: (Activity) Redesigning a Workstation Lesson 6: (Activity) Mistake Proofing Lesson 7: (Core) Fundamental Concepts in Lean

Lesson 8: (Core) Designing Lean Production Processes

Lesson 9: (Activity) Applying Lean to a

Household Task Lesson 10: (Activity) Task Analysis and Design Lesson 11: (Core) Lean Production Scheduling Systems Lesson 12: (Core) Problem Solving Tools Lesson 13: (Project) Designing a Lean Production Process

Lockout/Tagout Lockout/Tagout delivers skills-based curriculum through interactive activities delivered entirely online. Lockout/tagout procedures are critical in creating and maintaining a safe work environment. Students learn all aspects of lockout/tagout procedures in industrial environments, including lockout devices, conducting energy control analyses, performing lockout/tagout and more. Course Outline

Skill 1: Acquiring Lockout/Tagout Basics Skill 4: Conducting an Energy Control Analysis Skill 2: Attaching Lockout Devices Skill 5: Performing Lockout/Tagout Skill 3: Completing and Attaching Tagout Devices Skill 6: Performing Lockout/Tagout Release Blueprint Reading Blueprint Reading delivers skills-based curriculum through virtual activities. Students learn all aspects of reading and interpreting blueprints in engineering and industrial environments, including blueprint views, tolerances, cutting planes, thread dimensions, welding symbols and more. Course Outline

Skill 1: Identifying Lines and their Functions Skill 2: Single, Multiple and Auxiliary View Skill 3: Reading and Locating Blueprint Dimensions Skill 4: Determining Tolerances Skill 5: Identifying Thread Dimensions Skill 6: Identifying Tapers and Machine Surfaces Skill 7: Cutting Plane and Sections

Skill 8: Geometric Dimensioning, Wear Limits Skill 9: Identifying Welding Symbols Skill 10: Reading Plot Plans Skill 11: Reading Footing, Foundation and Floor Plans Skill 12: Reading Reinforced Concrete and Structural Steel Prints

Course Outline

Mechanical Fasteners Mechanical Fasteners may be taught as a virtual course, delivered entirely online with interactive activities, or as a blended course with both virtual and hardware-based activities. Through twelve activities, students identify and work with the many types of fasteners used in engineering and industrial environments. Course Outline

Skill 1: Identifying Screws and Bolts Skill 2: Selecting Threaded Fasteners Skill 3: Applying Thread Standards Skill 4: Creating and Repairing Threads Skill 5: Identifying Nuts Skill 6: Installing Fasteners with a Torque Wrench

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Skill 7: Removing Fasteners with a Bolt Extractor Skill 8: Identifying Washers Skill 9: Installing Rivets Skill 10: Selecting Adhesives Skill 11: Attaching Hook and Loop Fasteners Skill 12: Connecting Cable Ties

Hand Tools Hand tools play a key role in the everyday tasks of engineers, electrical technicians and other skilled professionals. Hand Tools features skills-based curriculum delivered through seventeen activities in which students learn all aspects of using hand tools. Hand Tools may be taught as a virtual course, delivered entirely online with interactive activities, or as a blended course with both virtual and hardware-based activities. For blended lab applications, a separate hardware package is available with all the tools covered in the activities. Course Outline

Skill 1: Practicing Shop Safety Skill 2: Reading Rulers and Tape Measures Skill 3: Using Calipers and Feeler Gauges Skill 4: Working with Squares and Levels Skill 5: Cutting with Knives Skill 6: Scribing and Punching Materials Skill 7: Using Work Holding Devices Skill 8: Using Hammers Skill 9: Using Chisels

Skill 10: Cutting with Saws Skill 11: Working with Pliers Skill 12: Identifying and Using Cutters Skill 13: Filing and Deburring with Hand Tools Skill 14: Working with Drivers Skill 15: Identifying and Using Hex Keys Skill 16: Identifying and Using Wrenches Skill 17: Identifying and Using Socket and Torque Wrenches

Power Tools Power tools play a key role in the everyday tasks of engineers, electrical technicians and other skilled professionals. Power Tools delivers twelve skillsbased activities, in which students learn all aspects of using power tools. Power Tools may be taught as a virtual course, delivered entirely online with interactive activities, or as a blended course with both virtual and hardware-based activities. For blended lab applications, a separate hardware package is available with all the tools covered in the activities. Course Outline

Skill 1: Practicing Shop Safety Skill 2: Operating a Power Drill Skill 3: Setting Up and Operating a Drill Press Skill 4: Operating a Rotary Tool Skill 5: Setting Up and Operating a Jigsaw Skill 6: Setting Up and Operating a Reciprocating Saw 28

Skill 9: Setting Up a Lubrication Schedule Skill 10: Selecting Synthetic Lubricants Skill 11: Using Grease Guns Skill 12: Packing Bearings Skill 13: Using Grease Lubricators Skill 14: Using Drop Feed Oilers Skill 15: Using Electric Chain Oilers

Skill 7: Setting Up and Operating a Circular Saw Skill 8: Adjusting and Operating a Table Saw Skill 9: Setting Up and Operating a Bandsaw Skill 10: Setting Up and Operating a Sander Skill 11: Adjusting and Operating a Bench Grinder Skill 12: Adjusting and Operating an Angle Grinder


About intelitek Our Mission intelitek’s mission is to improve student outcomes in education by transforming the classroom for schools, colleges, universities and industrial training. Through our proven innovations in curriculum, lab equipment, classroom management technology, assessments and teacher training, intelitek seeks to engage students, empower instructors and support administrators in the quest to equip learners of all types with relevant skills. intelitek is committed to putting the best technology in the hands of educators to prepare a wider range of students with career- and college-ready skills and the desire to use such skills to improve the world around them.

Our Programs From Mathematics to Mechatronics, Engineering to Agriculture, intelitek has a program to fit your STEM education needs. Built on the power of the LearnMate® e-learning platform, intelitek’s blended-learning programs deliver comprehensive, standards-based instruction via hands-on activities and compelling online curriculum. At intelitek, we provide far more than lab equipment and curriculum. Each program we implement is a partnership fully backed by our sustained support and professional development. Everything we provide is for the purpose of an improved educational outcome for all those invested in education, from students and parents to teachers and administrators. For more information, contact intelitek, or visit www.intelitek.com.

©2010-2011 intelitek, inc. All specifications and available courses subject to change without notice. All trademarks are property of their respective owners.

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