Prodotti e sistemi innovativi per il pretrattamento delle superfici metalliche
Productos y sistemas innovadores para el pretratamiento de las superficies metĂĄlicas
PROMETEUS
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PROMETEUSŽ è una tecnologia per la miscelazione della soluzione di SUHWUDWWDPHQWR H OD VXFFHVVLYD DSSOLFD]LRQH QHEXOL]]DWD VXOOH VXSHUILFL La linea PROMETEUSŽ RIIUH GLYHUVH VROX]LRQL • PROMETEUSŽ q LO PRGXOR SL FRPSOHWR FKH LQ XQ¡XQLFD H FRPSDWWD VWUXWWXUD ULXQLVFH OD SURGX]LRQH LO FRQWUROOR H O¡DSSOLFD]LRQH GL XQ ULVFLDFTXR SUHOLPLQDUH FRQ DFTXD RVPRWL]]DWD H GHOOD VROX]LRQH QDQRWHFQRORgica con i prodotti della linea DOLLCOATŽ SA.
PROMETEUSÂŽ HV XQD WHFQRORJtD TXH SHUPLWH KDFHU OD PH]FOD GHO SUHWUDWDPLHQWR \ DSOLFDUOD D FRQWLQXDFLyQ QHEXOL]iQGROD VREUH ODV VXSHUILFLHV La lĂnea PROMETEUSÂŽ RIUHFH YDULDV VROXFLRQHV PROMETEUSÂŽ HV OD IRUPD PiV FRPSOHWD HQ XQD VROD HVWUXFWXUD compacto, reĂşne la producciĂłn, ensayo y aplicaciĂłn de un enjuague SUHYLR FRQ DJXD RVPyWLFD \ VROXFLyQ FRQ SURGXFWRV GH QDQRWHFQRORJtD DOLLCOATÂŽ SA.
• PROMETEUSŽ Nano: modulo progettato per la produzione, il controlOR H O¡DSSOLFD]LRQH GHOOD VROD VROX]LRQH QDQRWHFQRORJLFD FRQ L SURGRWWL della linea DOLLCOATŽ SA Ë FRVWLWXLWR GDOO¡XQLWj FHQWUDOH QHOOD TXDOH OD VROX]LRQH YLHQH SUHSDUDWD H FRQWUROODWD DQFKH QHO FDVR LQ FXL L UHIOXL GRYHVVHUR HVVHUH ULXWLOL]]DWL
• PROMETEUSÂŽ Nano: mĂłdulo diseĂąado para la producciĂłn, el control y la aplicaciĂłn de la soluciĂłn nanotecnologĂca con los productos de la DOLLCOATÂŽ SA (VWi FRQVWLWXLGR SRU OD XQLGDG FHQWUDO HQ HO TXH VH SUHSDUD \ FRQWURODGR LQFOXVR HQ HO FDVR HQ TXH ORV UHVLGXRV HUDQ SDUD ser reutilizado la soluciĂłn.
¡ ACCESSORI per il controllo: sistemi automatici per il dosaggio del SURGRWWR FRQWUROOR GHO S+ FRQGXFLELOLWj VLVWHPL DXVLOLDUL SHU LO FRQWHQLPHQWR GHL YDSRUL PRGXOR SHU OD SURGX]LRQH H OD JHVWLRQH GHOO¡DFTXD osmotizzata.
• ACCESORIOS para el control: sistemas automåticos para el HQVD\R GHO SURGXFWR FRQWURO GH S+ FRQGXFWLYLGDG VLVWHPDV DX[LOLDUHV SDUD OD FRQWHQFLyQ GH ORV YDSRUHV HO PyGXOR SDUD OD SURGXFFLyQ \ OD gestión del agua osmotizada.
PerchĂŠ scegliere PROMETEUSÂŽ?
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• La soluzione nanotecnologica non può esser in alcun modo LQTXLQDWD H ULHVFH D UDJJLXQJHUH DQFKH OH SDUWL VFKHUPDWH
• La solución nanotecnológica no se contamina en ningún caso y al ser nebulizada alcanza incluso las zonas tapadas.
‡ &RVWL GL SURFHVVR H FRQVXPL FRPSOHVVLYL GL DFTXD ULGRWWL sensibilimente.
• Los costes del proceso y consumos totales de agua se reducen sensiblemente.
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• No se generan sedimentos y se reducen los problemas de gestiĂłn del pH gracias a PROMETEUSÂŽ Demi. Con la tecnologĂa Prometeus se consigue una reducciĂłn VXVWDQFLDO GHO YROXPHQ GH DJXD XVDG D JHVWLRQDU \ VH HOLPLQD la necesidad de regenerar las resinas de los desmineralizadores tradicionales.
Linea DOLLCOAT
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Prodotti nanotecnologici per la conversione superficiale
Productos nanotecnolĂłgicos para la conversiĂłn superficial
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La lĂnea DOLLCOATÂŽ HV XQD VROXFLyQ LQQRYDGRUD
rizzata dalla presenza di oligomeri di sintesi contenenti
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rispetto ai tradizionali metodi di pretrattamento caratte-
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respecto a los mĂŠtodos tradicionales de pretratamiento
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YHQWDMDV JUDFLDV D VX EDMR LPSDFWR DPELHQWDO \ D VX DGDSWDELOLGDG D ORV GLIHUHQWHV SURFHVRV GH SUHWUDWDmiento antes de la pintura.
Los productos DOLLCOATÂŽ utilizan al mĂĄximo las
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PROMETEUS
cia Ăłptima de los productos de pintura. El uso de los
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mĂłdulos PROMETEUSÂŽ UHYDORUL]D ODV SURSLHGDGHV GH la lĂnea DOLLCOATÂŽ OOHYDQGR OD FDOLGDG GHO SUHWUDWD-
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OXYGEN
SILICON
Diversi processi di pretrattamento: Processo / Procesos:
CONVENZIONALE/CONVENCIONAL
Sgrassaggio alcalino
Lavaggio
Desengrase alcalino
Lavado
Processo / Procesos:
Attivazione
Fosfatazione
ActivaciĂłn
FosfataciĂłn
Lavaggio
Lavaggio Demi
Asciugatura
Lavado
Demi Lavado
Secado
DOLLCOATÂŽ
Sgrassaggio alcalino
Lavaggio
Desengrase alcalino
Lavado
Processo / Procesos:
Diversos procesos de pretratamiento:
Lavaggio demi o osmotizzatto
DollcoatÂŽ
Asciugatura
Lavado demi u osmotizado
DollcoatÂŽ
Secado
DOLLCOATÂŽ + PROMETEUSÂŽ
Sgrassaggio alcalino
Lavaggio
Lavaggio demi o osmotizzatto con PrometeusÂŽ Demi
Desengrase alcalino
Lavado
Lavado demi u osmotizado con PrometeusÂŽDemi
DollcoatÂŽ
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Asciugatura
Secado
PROMETEUSÂŽ
Tipi di applicazione:
Tipos de aplicaciĂłn:
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No necesita activaciĂłn
Non è richiesta la passivazione
No necesita pasivaciĂłn
Non necessita il lavaggio finale
No necesita lavado final
Spruzzo, immersione, rollcoat
Pistola, inmersiĂłn, rollcoat.
La tecnologia DOLLCOATŽ è stata studiata per DXPHQWDUH OH SHUIRUPDQFH TXDOLWDWLYH GHOO¡LQWHUR SURFHVVR GL YHUQLFLDWXUD VLD D SROYHUH FKH SHU FDWDIRUHVL H VL DSSOLFD D VHWWRUL TXDOL
La tecnologĂa DOLLCOATÂŽ ha sido desarrollada para mejorar, en tĂŠrminos de calidad, las prestaciones del FRQMXQWR GH SURFHVR GH SLQWXUD WDQWR HQ SROYR FRPR SRU FDWDIRUHVLV \ VH DSOLFD D VHFWRUHV WDOHV FRPR
• COMPONENTI AUTOMOTIVE
• COMPONENTES AUTOMÓVILES
• VERNICIATURE CONTO TERZI
• PINTURAS EN SUBCONTRATA
• PROFILI IN ALLUMINIO PER ARCHITETTURA
• PERFILES DE ALUMINIO PARA ARQUITECTURA
• ELETTRODOMESTICI
• ELECTRODOMà TICOS
• COIL COATING
• COIL COATING
• ZINCATURA A CALDO
• ZINCADO EN CALIENTE
Vantaggi dei prodotti di conversione nanotecnologica:
Ventajas de los productos de conversiĂłn nanotecnolĂłgica:
MAGGIORE SICUREZZA La tecnologia DOLLCOATŽ UDSSUHVHQWD XQD YDOLGD DOWHUQDWLYD D EDVVR LPSDWWR DPELHQWDOH JUD]LH DOO¡HOLPLnazione dei processi di pretrattamento contenenti metalli come Cromo, Nichel, Zinco e Manganese.
MAYOR SEGURIDAD La tecnologĂa DOLLCOATÂŽ FRQVWLWX\H XQD DOWHUQDWLYD YiOLGD GH EDMR LPSDFWR DPELHQWDO JUDFLDV D OD HOLPLQDFLyQ GH ORV SURFHVRV GH SUHWUDWDPLHQWR TXH FRQWLHQH PHWDOHV WDOHV FRPR FURPR QtTXHO ]LQF \ PDQJDQHVR
RISPARMIO SUI COSTI DI GESTIONE I prodotti della Linea DOLLCOATŽ non necessitano di riscaldamento dei bagni, riducendo cosÏ i costi interni di JHVWLRQH GHOO¡LPSLDQWR H SHUPHWWRQR GL ULGXUUH LO FLFOR GL pretrattamento senza sprechi di prodotto.
AHORRO EN GASTOS DE GESTIĂ“N Los productos de la LĂnea DOLLCOATÂŽ no precisan calentamiento de los baĂąos; se reducen asĂ los costes LQWHUQRV GH JHVWLyQ GHO HTXLSR \ SHUPLWHQ UHGXFLU HO ciclo de pretratamiento sin desperdiciar productos.
MIGLIORI PRESTAZIONI La tecnologia DOLLCOATÂŽ + PROMETEUSÂŽ permette GL DXPHQWDUH QRWHYROPHQWH OD UHVLVWHQ]D DOOD FRUURVLRQH GHOOH VXSHUILFL WUDWWDWH ULVSHWWR D PROWL SUHWUDWWDPHQWL WUDGL]LRQDOL SXU DYHQGR FRVWL GL HVHUFL]LR VHQVLELOPHQWH minori.
MEJORES PRESTACIONES La tecnologĂa DOLLCOATÂŽ + PROMETEUSÂŽ permite incrementar sensiblemente la resistencia a la corrosiĂłn GH ODV VXSHUILFLHV WUDWDGDV UHVSHFWR D PXFKRV SUHWUDWDmientos tradicionales, manteniendo costes de gestiĂłn PDQLILHVWDPHQWH PiV EDMRV
PRODOTTO MULTIMETAL, APPLICAZIONE "NO RINSE" (¡ SRVVLELOH WUDWWDUH GLYHUVL WLSL GL PHWDOOL JUD]LH DOOD YHUVDWLOLWj GHL SURGRWWL DOLLCOATŽ.
PRODUCTOS MULTIMETAL Y APLICACIĂ“N “NO RINSEâ€? /D YHUVDWLOLGDG GH ORV SURGXFWRV DOLLCOATÂŽ permite XWLOL]DUORV SDUD WUDWDU GLIHUHQWHV WLSRV GH PHWDOHV
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Apto para todos los tipos de pintura: SROYR OtTXLGR \ HOHFWURIRUHVLV
Dollmar S.p.A. Prodotti chimici industriali Via B. Buozzi, 2 20090 Caleppio di Settala (MI) Italia Tel +39 02 950961213 Fax +39 02 39305774 e-mail: specialties@dollmar.com www.dollmar.com
Innovative systems and products for the pre-treatment of metal surfaces
Innovative Produkte und Systeme für die Vorbehandlung von Metalloberflächen
PROMETEUS
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PROMETEUSÂŽ The application system
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PROMETEUSÂŽ is a technology used to mix pre-treatment solutions and then apply them to the surfaces using misting methods. PROMETEUSÂŽ line offers several solutions:
• PROMETEUSŽ LVW HLQH 7HFKQLN I U GLH 0LVFKXQJ GHU 9RUEHKDQGOXQJVO|VXQJ XQG GLH DQVFKOLH‰HQGH 1HEHODXIWUDJXQJ DXI GLH %DXWHLOHREHUIOlFKHQ. PROMETEUSŽ /LQLH ELHWHW YHUVFKLHGHQH /|VXQJHQ
¡ PROMETEUSŽ : is the most complete form, that in a single, compact structure, brings together the production, testing and application of a preliminary rinse with osmotic water and nanotechnological solution with the nanotechnological products DOLLCOATŽ SA.
¡ PROMETEUSŽ: ist die umfassendste Form, dass in einem einzigen, kompakten Struktur, die Produktion, Prßfung und Anwendung von Vorab 6S OXQJ PLW 2VPRVHZDVVHU XQG QDQRWHFKQRORJLVFKH /|VXQJ PLW GHQ nanotechnologische Produkte DOLLCOATŽ SA vereint.
¡ PROMETEUSŽ Nano: module designed for the production, control and application only of nanotechnological solution with the products of the DOLLCOATŽ SA line. It is made by the central unit in which the solution is prepared and controlled even if the waste should be reused.
¡ PROMETEUSŽ Nano: Modul fßr die Produktion, Kontrolle und AnwenGXQJ QDQRWHFKQRORJLVFKHU HLQ]LJH /|VXQJ PLW GHQ 3URGXNWHQ GHV DOLLCOATŽ SA /LQLH JHVWDOWHW Es wird von der Zentraleinheit, in dem GLH /|VXQJ KHUJHVWHOOW XQG NRQWUROOLHUW VHOEVW ZHQQ GLH $EIlOOH ZLHGHUverwendet werden hergestellt.
¡ ACCESSORIES for the control: automatic systems for product dosage, control of pH, conductivity, auxiliary systems for the containment of the vapors, the module for the production and management of osmotic water.
¡ ZUBEHÖR fßr die Steuerung: automatische Systeme fßr die ProduktdoVLHUXQJ 6WHXHUXQJ GHV S+ /HLWIlKLJNHLW +LOIVV\VWHPH I U GLH (LQGlPPXQJ GHU 'lPSIH GHP 0RGXO I U GLH 3URGXNWLRQ XQG GDV 0DQDJHPHQW YRQ 2VPRVHZDVVHU.
Why choose PROMETEUSÂŽ?
Warum PROMETEUSÂŽ?
• The high quality of the pre-treatment will remain constant over time guaranteeing better surface conversion.
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• The nanotechnology solution is totally protected against pollution and can even reach the shielded parts.
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• There is a significant drop in process costs and overall water consumptions.
• Verfahrenskosten und Gesamtkosten fßr Wasserverbrauch reduzieren sich erheblich.
• No type of sludge is produced and there is a decrease in pH Ž management problems thanks to the Prometeus Demi. Ž The Prometeus technology ensures a substantial decrease in volumes of waste-water to be disposed of and eliminates the need to regenerate the traditional demineralization resins.
• Es wird kein Schlamm erzeugt und dank Prometeus Demi. werden GLH 3UREOHPH EHL GHU 5HJXOLHUXQJ GHV S+ :HUWV UHGX]LHUW 'LH 7HFKQLN Ž Prometeus HUP|JOLFKW HLQH ZHVHQWOLFKH 5HGX]LHUXQJ GHU ]X HQWVRUgenden Abwassermengen und beseitigt die erforderliche Harzregenerierung +DU]UHJHQHULHUXQJ EHL KHUN|PPOLFKHQ ,RQHQWDXVFKHUQ
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Linea DOLLCOAT
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Nanotechnology products for surface conversion
Nanotechnologische Produkte fßr die Oberflächenänderung
The DOLLCOATÂŽ line is an innovative solution compared to the traditional pre-treatment methods characteri-
'LH /LQLH DOLLCOATÂŽstellt im Vergleich zu den KHUN|PPOLFKHQ 9RUEHKDQGOXQJVPHWKRGHQ HLQH LQQR-
sed by the presence of synthesis oligomers containing organofunctional silanes. The DOLLCOATÂŽ line products offer countless advantages due to the low environmental impact and the
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The DOLLCOATÂŽ products enhance the properties of the silanes, ensuring excellent final anti-corrosion protection in addition to excellent adhesion of painting products. The use of PROMETEUS ÂŽ modules boosts the properties of the DOLLCOATÂŽ line bringing the quality of the pre-treatments to levels of ultimate excellence.
'LH 3URGXNWH DOLLCOATÂŽ nutzen die Eigenschaften GHU 6LODQH EHVWHQV DXI XQG JHZlKUOHLVWHQ HLQHQ hervorragenden Korrosionsendschutz sowie eine DXVJH]HLFKQHWH +DIWXQJ GHU %HVFKLFKWXQJVVWRIIH 'LH eventuelle Verwendung des Moduls PROMETEUS ÂŽ XQWHUVWUHLFKW GLH (LJHQVFKDIWHQ GHU /LQLH DOLLCOATÂŽ XQG EULQJW GLH 4XDOLWlW GHU 9RUEHKDQGOXQJ DXI DEVROXW hochwertiges Niveaus.
adaptability to different pre-treatment processes.
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OXYGEN
SILICON
Various pre-treatment processes: Process / Verfahren: Washing Alkaline cycle degreasing
CONVENTIONAL / KONVENTIONELL
Washing cycle
Desengrase Alkalische alcalino Entfettung
Phosphatisation
Aktivierung
Phosphatieren
Spülen
Demi or osmotic washing cycle
Dollcoat®
Drying cycle
Demi-oder Osmosewasser Spülen
Dollcoat®
Trocknung
Spülen
Process / Verfahren:
Demi Washing cycle
Demi Wasser Spülen
Drying cycle
Trocknung
DOLLCOAT® + PROMETEUS®
Washing cycle
Alkalische Entfettung
Washing cycle
DOLLCOAT®
Washing cycle
Alkalische Entfettung
Alkaline degreasing
Activation
Spülen
Process / Verfahren: Alkaline degreasing
Verschiedene vorbehandlungsverfahren:
Spülen
Demi or osmotic washing cycle with Prometeus® Demi
Prometeus®Demi - oder Osmosewasser Spülen
Dollcoat®
+
Drying cycle
Trocknung
PROMETEUS®
Types of application:
Anwendungsarten:
No activation is required
Keine Aktivierung erforderlich
No passivation is required
Keine Passivierung erforderlich
No final washing required
Keine letzte Spülung notwendig
Spraying, immersion, rollcoat
Spritzen, Tauchen, Roll Coat
The DOLLCOAT® technology has been developed to boost the qualitative performance of the entire painting process, whether powder or cataphoresis based, and is applicable to sectors such as:
'LH 7HFKQLN DOLLCOAT®ZXUGH I U GLH /HLVWXQJVVWHLJHUXQJHQ GHU 4XDOLWlW GHV JHVDPWHQ /DFNLHUYHUfahrens sowohl bei Pulverlackierung als auch bei Kataphorese entwickelt und wird in den folgenden Sektoren angewandt:
• AUTOMOTIVE COMPONENTS
• AUTOMOTIVTEILE
• JOB COATER
• LOHNBESCHICHTER
• ALUMINIUM PROFILES FOR ARCHITECTURE
• ALUMINIUMPROFILEISEN FÜR ARCHITEKTUR
• WHITE GOODS
• AUSHALTSGERÄTE
• COIL COATING
• COIL COATING
• HOT GALVANISING
• WARMVERZINKUNG
Advantages of nanotechnology conversion products:
Vorteile der Nanotechnologischen Produkte:
INCREASED SAFETY The DOLLCOATÂŽ technology represents a valid, low environmental impact alternative thanks to the elimination of pre-treatment processes containing metals such as Chrome, Nickel, Zinc and Manganese.
GRĂ–SSERE SICHERHEIT 'LH 7HFKQLN DOLLCOATÂŽ stellt eine hervorrangende Alternative zu den schwermetall enthaltenen Vorbehandlungsverfahren mit geringeren Umweltauswirkungen dar, das sie frei from Chrom, Nickel, Zink und Mangan ist.
SAVINGS IN OPERATING COSTS The DOLLCOATÂŽ /LQH SURGXFWV GR QRW UHTXLUH SUHKHDting of baths, reducing internal plant operating costs and allows the decrease of pre-treatment cycles without any product waste.
ERSPARNIS BEI VERWALTUNGSKOSTEN 'LH 3URGXNWH GHU /LQLH DOLLCOATÂŽ erfordern keine (UKLW]XQJ GHU %lGHU UHGX]LHUHQ GDGXUFK GLH EHWULHEVLQWHUQHQ 9HUZDOWXQJVNRVWHQ GHU $QODJH XQG HUP|JOLFKHQ die Reduzierung des Vorbehandlungszyklus ohne Produktverschwendung.
INCREASED PERFORMANCE The DOLLCOATÂŽ + PROMETEUSÂŽ technology allow for a considerable increase in resistance to corrosion of treated surfaces compared to many traditional pre-treatments despite having significantly lower operating costs.
BESSERE LEISTUNGEN 'LH 7HFKQLN DOLLCOATÂŽ + PROMETEUSÂŽ HUP|JOLFKW LP 9HUJOHLFK ]X YLHOHQ KHUN|PPOLFKHQ 9RUEHKDQGOXQgen eine beachtliche Steigerung der KorrosionsbeVWlQGLJNHLW GHU EHKDQGHOWHQ 2EHUIOlFKHQ REZRKO erheblich geringere Betriebskosten anfallen.
MULTIMETAL PRODUCT AND NO RINSE APPLICATION It is possible to treat different types of metals thanks to the versatility of the DOLLCOATÂŽ products.
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QUALICOAT APPROVED PRODUCTS are available for specific applications on aluminium, coils or profiles
FĂźr die spezifischen Anwendungen bei Aluminium, Coil oder Profileisen sind ZUGELASSENE PRODUKTE QUALICOAT HUKlOWOLFK
Can be used for all types of paint: powder, liquid, electrophoresis
FĂźr alle lohnbesichter verwendbar: staub, flussig, elektrophorese
Dollmar S.p.A. Prodotti chimici industriali Via B. Buozzi, 2 20090 Caleppio di Settala (MI) Italia Tel +39 02 950961213 Fax +39 02 39305774 e-mail: specialties@dollmar.com www.dollmar.com