Full description of the Exemplary cases

Green Blue Energy Factory

ANNEX I:

Full description of the Exemplary cases

BMW plant in Leipzig. technology supplier: WDP Windanlage GmbH & Co.KG

Co-funded by the Intelligent Energy Europe Programme of the European Union

The sole responsibility for the content of this publication lies with the authors. It does not necessarily reflect the opinion of the European Union. Neither the EACI nor the European Commission are responsible for any use that may be made of the information contained therein.

GREEN BLUE ENERGY FACTORY

DEMO collection

Venice, February 2014

•3•

ITALY

•5•

GBE Factory

DEMO COLLECTION

Cantina di Valpantena Project Name

Construction of PV, biogas e biomass boiler station for electricity and heating

Location (Country, Region, State/City, etc.)

Italy, Verona

Project Sponsor/Customer:

Cantina Valpantena Scarl

Legal Status:

Legal entity

Official Address:

via Colonia Orfani di Guerra, 5/b, Quinto di Valpantena - Verona

Postal Address:

via Colonia Orfani di Guerra, 5/b, Quinto di Valpantena - Verona

Telephone Number:

+39 (45) 550032

Fax Number:

+39 (45) 550883

E-mail of the Company:

info@cantinavalpantena.it

Website of the Organisation:

http://www.cantinavalpantena.it/

Contact Person

Mr. Luca Degani – General Manager

Number of Employees:

30

Registration Number

Not available

Date of Registration

Not available

Type of Sector Activity:

winery

Other information

small business unit in olive milling

Table 1 - Basic Information

•6•

GBE Factory

GBE Factory DEMO COLLECTION

Scale of Project:

General

Small Scale Medium Scale Large Scale Bundling Option Considered

Type of Project:

Renewable Energy

Energy Efficiency

Fuel Switching

Fugitive

Chemical Industry

Transport

Waste Management

Land Use Forestry

Others (please specify): Energy Use (E/H/C)

E/H/C

Brief description:

Brief Decription Present Situation at Project Site and Objective

The proposed project uses clean technology using the winery waste biogas for electric and thermal energy generation.

The project also uses vine pruning in a wood chips biomass plant for thermal energy generation.

The project includes also a PV roof plant.

Proposed Activities

The main project activities are as follows: • Feasibility Study (done); • Preparation of Project Design Documents (in progress); • Delivery of equipment and materials ; • Civil / Installation Works; • Commissioning test and start-up ;

Applied Technology/ Innovation

Applied Technology/Innovation Biogas plant n.1: 100 kW electric and 115 kW thermal supplied by a MAN engine.

Biomass plant n.2: 1650 kW thermal PV Roof plant n.3: 109 kWp

Other Information

Biogas plant uses 2.550 t/y winery waste + 1.000 t/y water Biomass plant: 800 ha PV 100.000 kWh/year expected productivity

Table 2 - Project Characteristics

•7•

GBE Factory Project Cost Estimate:

GBE Factory DEMO COLLECTION

Item

Amount in EUR

Project Design Equipment and Materials Civil / Installation Works Contingency Costs Commissioning Test and Start up Costs Total Project Cost Revenue/Savings after Operation:

Item (Specify Revenues/Savings)

750.000 Amount in EUR Nn

Fuel/Energy Savings Natural Gas Savings LPG Savings

Source of Finance:

Electricity Savings

168.000

O&M Costs

-27.500

Item

Amount in EUR

Equity (40%)

300.000 450.000

Debt (60%) Forecast Financial NPV (Net Present Value):

With Emission Credit Revenues Without Emission Credit Revenues

Forecast Financial IRR (Internal Rate of Return):

With Emission Credit Revenues Without Emission Credit Revenues

Pay-Back Period of Project:

21,72%

With Emission Credit Revenues Without Emission Credit Revenues

Other Financial Indicators:

4,18 yr.

Cost of debt

7,5%

Table 3 - Finance Biogas plant n. 1

Reduced emissions:

Item

Reduced CO2 emissions:

ECO2

Reduced NOx emissions:

ENOx

Amount in kg/yr

Avoided CH4:

206.700Nm3

Other:

Table 4 - Ecological Impact Biogas plant

•8•

GBE Factory Project Cost Estimate:

GBE Factory DEMO COLLECTION

Item

Amount in EUR

Project Design Equipment and Materials Civil / Installation Works Contingency Costs Commissioning Test and Start up Costs Total Project Cost Revenue/Savings after Operation:

Item (Specify Revenues/Savings)

1.000.000 Amount in EUR 375.000

Fuel/Energy Savings Natural Gas Savings LPG Savings Electricity Savings O&M Costs Source of Finance:

-5.0000

Item

Amount in EUR

Equity (100%)

1.000.000 0

Debt (0%) Forecast Financial NPV (Net Present Value):

With Emission Credit Revenues Without Emission Credit Revenues

Forecast Financial IRR (Internal Rate of Return):

With Emission Credit Revenues Without Emission Credit Revenues

Pay-Back Period of Project:

10 years 14,1%

With Emission Credit Revenues Without Emission Credit Revenues

Other Financial Indicators:

3,08 yr.

Cost of debt

%

Table 5 - Finance Biomass plant n. 2

Reduced emissions:

Item

Reduced CO2 emissions:

ECO2

Reduced NOx emissions:

ENOx

Amount in kg/yr

Avoided Natural Gas per year:

280.00 Sm3

Other:

Table 6 - Ecological Impact Biomass plant

•9•

GBE Factory Project Cost Estimate:

GBE Factory DEMO COLLECTION

Item

Amount in EUR

Project Design Equipment and Materials

5.000

Civil / Installation Works

108.000 72.000

Contingency Costs Commissioning Test and Start up Costs

750.000

Total Project Cost Revenue/Savings after Operation:

Item (Specify Revenues/Savings)

Amount in EUR Nn

Fuel/Energy Savings Natural Gas Savings LPG Savings

Source of Finance:

Electricity Savings

168.000

O&M Costs

-27.500

Item

Amount in EUR

Equity (20%)

37.000 148.000

Debt (80%) Forecast Financial NPV (Net Present Value):

With Emission Credit Revenues Without Emission Credit Revenues

Forecast Financial IRR (Internal Rate of Return):

With Emission Credit Revenues Without Emission Credit Revenues

Pay-Back Period of Project:

19%

With Emission Credit Revenues Without Emission Credit Revenues

Other Financial Indicators:

Cost of debt

6 yr.

7,5% duration 15 years

Table 7 - Finance PV roof plant n. 3

Reduced emissions:

Item

Reduced CO2 emissions:

ECO2

Reduced NOx emissions:

ENOx

Amount in kg/yr 50.000

Avoided CH4: Other:

Table 8 - Finance PV roof plant

• 10 •

GBE Factory

GBE Factory DEMO COLLECTION

Carrera Spa Project Name

Construction of PV roof plant for electricity generation and heat pump for thermal conversion

Location (Country, Region, State/City, etc.)

Italy, Verona

Project Sponsor/Customer:

Carrera S.p.A

Legal Status:

Legal entity

Official Address:

via S. Irene, 1 - Caldierino (VR)

Postal Address:

via S. Irene, 1 - Caldierino (VR)

Telephone Number:

+39 (45) 6139111

Fax Number:

+39 (45) 6139111

E-mail of the Company:

info@carrerajeans.it

Website of the Organisation:

http://www.carrerajeans.com/

Contact Person

Mr. Tio Tacchella - Owner

Number of Employees:

100

Registration Number

n/a

Date of Registration

n/a

Type of Sector Activity:

jeans and wear

Other information

Table 9 - Basic Information

• 11 •

GBE Factory

GBE Factory DEMO COLLECTION

Scale of Project:

General

Small Scale Medium Scale Large Scale Bundling Option Considered

Type of Project:

Renewable Energy

Energy Efficiency

Fuel Switching

Fugitive

Transport

Waste Management

Land Use Forestry

Chemical Industry Others (please specify): Energy Use (E/H/C)

E/H

Brief description:

Brief Decription Present Situation at Project Site and Objective Proposed Activities

The proposed project uses PV technology for electric generation and use heat pumps for conversion in thermal energy The main project activities are as follows: • Feasibility Study (in progress); • Preparation of Project Design Documents; • Delivery of equipment and materials; • Civil / Installation Works; • Commissioning test and start-up;

Applied Technology/ Innovation Other Information

PV 38,64 kWp electric plus heat pump 38.000 kWh/year electric expected productivity, 50% converted in thermal by heat pump with COP 2,8. 53.200 kWh/year thermal expected productivity

Table 10 - Project Characteristics

• 12 •

GBE Factory Project Cost Estimate:

GBE Factory DEMO COLLECTION

Item

Amount in EUR

Project Design Equipment and Materials Civil / Installation Works Contingency Costs Commissioning Test and Start up Costs Total Project Cost Revenue/Savings after Operation:

Item (Specify Revenues/Savings)

73.000 + 60.000 Amount in EUR Nn

Fuel/Energy Savings

16.000

Natural Gas Savings

6.220

LPG Savings Electricity Savings O&M Costs Source of Finance:

Item

Amount in EUR

Equity (20%)

26.600 106.400

Debt (80%) Forecast Financial NPV (Net Present Value):

With Emission Credit Revenues Without Emission Credit Revenues

Forecast Financial IRR (Internal Rate of Return):

With Emission Credit Revenues Without Emission Credit Revenues

Pay-Back Period of Project:

19%

With Emission Credit Revenues Without Emission Credit Revenues

Other Financial Indicators:

Cost of debt

5 yr.

7,5% duration 15 years

Table 7 - Finance Reduced emissions:

Item

Reduced CO2 emissions:

ECO2

Reduced NOx emissions:

ENOx

Amount in kg/yr 19.000

Avoided CH4: Other:

Carrera is a Italian clothing corporation, founded in the mid 60’s in Verona.

Carrera is a small clothing multinational industry as the production units are located in some of the major cotton producing countries, in order to have access to the best raw material, while the logistics and final inspection operations still remain in Italy to ensure the highest Carrera standards.

In the last year, Carrera decided to aim at renewable energy, especially the solar one. They installed two new PV plants: one in the historical premises in Stallavena (Grezzana) and the other one in the new logistic point situated in Povegliano Veronese. The first has a power of 110 kWp that save 55 tCO2 a year and the second permits to save 107 tCO2 a year. In addition to this environmental benefit, Carrera replaced its asbestos’ roof with relevant advantages for safety and health.

After this investment, Carrera think about the thermal theme, and decided to begin a study to use a heat pump to produce thermal energy for its office.

Table 11 - Ecological Impact

• 13 •

BULGARIA

• 15 •

GBE Factory

DEMO COLLECTION

Perpetuum Mobile Bg Jsco Project Name

Co-generation and biogas plant in Perpetuum Mobile BG Ltd. Momchil

Location (Country, Region, State/City, etc.)

Bulgaria, Balchik Municipality, Balchik city, South East Europe, EU

Project Sponsor/Customer:

Perpetuum Mobile BG JSCo

Legal Status:

Legal entity

Official Address:

9620 Albena Administrative Building, office 409 Bulgaria

Postal Address:

9620 Albena Administrative Building, office 409 Bulgaria

Telephone Number:

+359 (0) 885 853 063

Fax Number:

Not available

E-mail of the Company:

gigov@pmobile.bg

Website of the Organisation:

www.pmobile.bg

Contact Person

Mr. Slavcho Gigov – Executive Director

Number of Employees:

Micro company, less than 10 / Large if the overall company group is taken into consideration, more than 1,500 employees in the whole group

Registration Number

EIK: BG202009651

Date of Registration

06.04.2012

Type of Sector Activity:

Heat will be utilized in fruits/vegetables processing

Other information

Table 12 - Basic Information

• 16 •

GBE Factory

DEMO COLLECTION

Scale of Project:

General

Small Scale Medium Scale Large Scale Bundling Option Considered

Type of Project:

Renewable Energy

Energy Efficiency

Fuel Switching

Fugitive

Transport

Waste Management

Land Use Forestry

Chemical Industry

Others (please specify): Fruits/vegetables processing Energy Use (E/H/C)

E/H

Brief description:

Brief Decription Present Situation at Project Site and Objective

C-generation and biogas plant from organic waste, providing: • Electricity for local consumers and grid • Heating up a greenhouse • Utilization of the heat in a processing plant for fruits and vegetables • Heating of office buildings

Proposed Activities

The main project activities are as follows: • Feasibility Study (done); • Preparation of Project Design Documents (done); • Delivery of equipment and materials (in process); • Civil / Installation Works (in process); • Commissioning test and start-up (planned);

Applied Technology/ Innovation

Anaerobic Biogas plant with Co-generation – 1 MWe / 1 MWt

Other Information

Table 13 - Project Characteristics

• 17 •

GBE Factory Project Cost Estimate:

DEMO COLLECTION

Item

Amount in EUR

Project Design Equipment and Materials Civil / Installation Works Contingency Costs Commissioning Test and Start up Costs Total Project Cost Revenue/Savings after Operation:

Item (Specify Revenues/Savings)

3 700 000 Amount in EUR 400 000

Fuel/Energy Savings Natural Gas Savings LPG Savings Electricity Savings

100 000

Avoided O&M Costs Source of Finance:

Item

Amount in EUR

Equity (25%)

933,000 2,800,000

Debt (75%) Forecast Financial NPV (Net Present Value):

With Emission Credit Revenues Without Emission Credit Revenues

Forecast Financial IRR (Internal Rate of Return):

1 064 462

With Emission Credit Revenues Without Emission Credit Revenues

Pay-Back Period of Project:

9%

With Emission Credit Revenues Without Emission Credit Revenues

8.0 yr.

Opportunity for Project Funding

Implemented

Table 14 - Finance

Reduced emissions:

Item

Reduced CO2 emissions: (equivalent)

ECO2

Reduced NOx emissions:

ENOx

Reduced dust:

EDust

Amount in t/yr 389

Other:

Table 15 - Ecological Impact

• 18 •

GBE Factory

DEMO COLLECTION

Motocar Service LTD Project Name

RES project implementation in Motocar Service Company in the town of Plovdiv

Location (Country, Region, State/City, etc.)

Bulgaria, Plovdiv Municipality, 4007 Plovdiv

Project Sponsor/Customer:

Motocar Service Ltd

Legal Status:

Legal entity

Official Address:

26, Komatevsko shouse Str.

Postal Address:

26, Komatevsko shouse Str.

Telephone Number:

+359 887929900

Fax Number:

+359 32 65 75 80

E-mail of the Company:

crane_building@abv.bg

Website of the Organisation:

www.motocarservice.com

Contact Person

Ms. Pepa Stoyanova

Number of Employees:

n.a

Registration Number

n.a

Date of Registration

n.a

Type of Sector Activity:

Production of motocars

Other information

Table 16 - Basic Information

• 19 •

GBE Factory

DEMO COLLECTION

Scale of Project:

General

Small Scale Medium Scale Large Scale Bundling Option Considered

Type of Project:

Renewable Energy

Energy Efficiency

Fuel Switching

Fugitive

Transport

Waste Management

Land Use Forestry

Chemical Industry

Others (please specify): Fruits/vegetables processing Energy Use (E/H/C)

Heating and hot water

Brief description:

Brief Decription Present Situation at Project Site and Objective

The production buildings of Motocar Service are heated by 3 hot water diesel boilers with total installed thermal capacity of 900kW. The project envisages replacement of the exciting boilers for technological needs and heating with steam biomass boiler using wood chips as a fuel.

Proposed Activities

The main project activities are as follows: • • • • •

Applied Technology/ Innovation

Feasibility Study (done); Preparation of Project Design Documents (in progress); Delivery of equipment and materials; Civil / Installation Works; Commissioning test and start-up.

Wood chips steam boiler with thermal capacity of 1.2 MW for supplying with thermal energy the production facilities in the plant.

Other Information

Table 17 - Project Characteristics

• 20 •

GBE Factory Project Cost Estimate:

DEMO COLLECTION

Item

Amount in EUR

Project Design Equipment and Materials Civil / Installation Works Contingency Costs Commissioning Test and Start up Costs Total Project Cost Revenue/Savings after Operation:

Item (Specify Revenues/Savings)

340 000 Amount in EUR 165 000

Fuel/Energy Savings Natural Gas Savings LPG Savings Electricity Savings Avoided O&M Costs Source of Finance:

Item

Amount in EUR

Equity (20%) Debt (80%) Forecast Financial NPV (Net Present Value):

With Emission Credit Revenues Without Emission Credit Revenues

Forecast Financial IRR (Internal Rate of Return):

421 890

With Emission Credit Revenues Without Emission Credit Revenues

Pay-Back Period of Project:

25.2%

With Emission Credit Revenues Without Emission Credit Revenues

2.1 yr.

Opportunity for Project Funding

Table 18 - Finance

Reduced emissions:

Item

Reduced CO2 emissions: (equivalent)

ECO2

145

Reduced NOx emissions:

ENOx

1

Reduced dust:

EDust

1

Amount in t/yr

Other:

Table 19 - Ecological Impact

• 21 •

SLOVAKIA

• 23 •

Rimavska Energeticka Sro Project Name

Reconstruction of heating distribution system and fuel switching to reduce greenhouse gas emissions in Hnúšťa

Location (Country, Region, State/City, etc.)

Hnúšťa, District of Rimavská Sobota, Banská Bystrica Region, Southern Slovakia

Project Sponsor/Customer:

Rimavská Energetická s.r.o.

Legal Status:

Limited liability company

Official Address:

Železničná 990, Hnúšťa 981 01

Postal Address:

Železničná 990, Hnúšťa 981 01

Telephone Number:

047/5492 398

Fax Number:

047/5492 399

E-mail of the Company:

dudak@intechenergo.sk

Website of the Organisation:

www.rimavskaenergeticka.sk

Contact Person

Mgr. Ivan Ďuďák

Number of Employees:

n/a

Registration Number

35 880 252

Date of Registration

24.02.2004

Type of Sector Activity:

Energy industry

Other information

Rimavská Energetická s.r.o. operates a central system of production and distribution of heat in Hnúšťa with population of 7 749 people (as of 31. December 2011).

Table 20 - Basic Information

• 24 •

GBE Factory

DEMO COLLECTION

Scale of Project:

General

Small Scale Medium Scale Large Scale Bundling Option Considered

Type of Project:

Renewable Energy

Energy Efficiency

Fuel Switching

Fugitive

Chemical Industry

Transport

Waste Management

Land Use Forestry

Others (please specify): Fruits/vegetables processing Energy Use (E/H/C)

Heating and hot water

Brief description:

Brief Decription Present Situation at Project Site and Objective

Till 2007 heating in Hnúšťa was provided by 8 gas boilers in several separate circuits. All these areas were dependent on natural gas, which represented 100% of the fuel base.

A four-year investment program of city heating system modernization consisted in: 2008 – installation of one VESKO-B biomass boiler. At the same time the two largest heating circuits were interconnected, increasing the share of the heat produced from biomass.

2009 – realization of a connection for hot water from the biomass boiler to the industrial zone (chemical and rubber production) and the subsequent shut down of the gas boiler present in the industrial park. Gas boiler room spaces in the industrial park were used to expand the production. 2010 - 2011 – a complete replacement of the whole heat distribution system and centralization of the heat production into a single source - construction of residential heat exchange stations - installation of 360 solar collectors on 27 blocks of flats, decentralizing the domestic hot water supply system, removing distribution losses and improving the quality of the hot water supply 2011 – enlargement of the heat production from biomass. Only two of he original gas boilers remained in operation as backup resources.

Applied Technology/ Innovation

1 pc of VESKO-B biomass boiler 3MW (Total heat production: 5833,38 MWh/year) 360 pc of solar collectors Citrin Solar CS 111-SF 0,627 MW (Total production: 10 454 GJ)

Other Information

A new heating system in Hnúšťa is due to undertaken investments one of the most modern and efficient in Slovakia. New technologies guarantee high efficiency of the system. The main advantage is stability based on the use of three primary energy sources - biomass, solar and natural gas. From the finalization of the project at the end of 2011 more than 95% of the heat in the city is produced from RES. From this point of view, the urban heating system in Hnúšťa is unique not only in Slovakia but also throughout Central Europe.

Table 21 - Project Characteristics

• 25 •

GBE Factory Project Cost Estimate:

DEMO COLLECTION

Item

Amount in EUR

Total Project Cost

5 322 972,16 EUR (solar panels) 1 488 337,38 EUR (biomass boiler) --------------------------------Total 6 811 309,54 EUR

Opportunity for Project Funding:

ERDF

3 131 160,10 EUR 70% (solar panels) 734 281,88 EUR 50% (biomass boiler)

Revenue/Savings after Operation:

Item (Specify Revenues/Savings)

Amount in EUR

Fuel/Energy Savings 497 354 m3

Natural Gas Savings LPG Savings Electricity Savings Avoided O&M Costs Source of Finance:

NPV (Net Present Value) after 25 year: Adeguate target rate : 5%

IRR (Internal Rate of Return):

Pay-Back Period of Project:

Item

Amount in EUR

Own financing

2 945 867,56 EUR

ERDF

3 865 441,98 EUR

With funding

n/a

Without funding

n/a

With funding

n/a

Without funding

n/a

With funding

n/a

Without funding

n/a

Lifetime of the plant:

25-30 yr

Other Financial Indicators:

Table 22 - Finance

Reduced emissions:

Item

Amount in t/yr

Reduced CO2 emissions:

2096,945

Reduced NOx emissions:

1,048

Reduced dust

PM10

0,087

Other:

Table 23 - Ecological Impact

• 26 •

GBE Factory

DEMO COLLECTION

Top Pelet Sro Project Name

Combined heat and power plant – Organic Rankine Cycle TOP PELET 5.1MW

Location (Country, Region, State/City, etc.)

Krnča, district of Topolčany, Nitra Region, Western Slovakia

Project Sponsor/Customer:

TOP PELET s.r.o.

Legal Status:

Limited liability company

Official Address:

Družstevná 501, 956 19 KRNČA, SLOVAKIA

Postal Address:

Družstevná 501, 956 19 KRNČA, SLOVAKIA

Telephone Number:

+421 917 858 104

Fax Number:

n/a

E-mail of the Company:

danoci@novaenergia.sk

Website of the Organisation:

http://www.toppelet.sk www.novaenergia.sk www.topholz.sk

Contact Person

Mgr. Matej Danóci

Number of Employees:

3

Registration Number

36 739 341

Date of Registration

14.02.2007

Type of Sector Activity:

Energy industry

Other information

TOP PELET is a company that provides services in the production of ecologic fuels, production and installation of boilers for heating and hot water production.

Table 24 - Basic Information

• 27 •

GBE Factory

DEMO COLLECTION

Scale of Project:

General

Small Scale Medium Scale Large Scale Bundling Option Considered

Type of Project:

Renewable Energy

Energy Efficiency

Fuel Switching

Fugitive

Chemical Industry

Transport

Waste Management

Land Use Forestry

Others (please specify): Energy Use (E/H/C)

H/E

Brief description:

Brief Decription Present Situation at Project Site and Objective

Till May 2013 the project was working in testing mode.

Previous situation: • Biomass boiler • Heat power 2,1 MWt • Electricity power 0,0 MWe • Wood waste fuel • Heat to heating and lumber drying After realization: • Biomass boiler Kohlbach + turbine Turboden • Heat power 4,1 MWt/ 118 000 GJ per year • Electricity power 1,0 MWe/ 7 372 MWh per year • Wood waste or wood chips fuel • Heat to heating, lumber drying and wood chips drying

Applied Technology/ Innovation

ORGANIC RANKINE CYCLE • KOHLBACH K8 – Biomass thermal oil boiler – 5150 KW thermal • TURBODEN 10 CHP SPLIT – ORC turbine

Other Information

The first project of ORC cogeneration based on biomass in Slovakia.

ORC is a unique technology which combines heat and power from various renewable energy sources. Is particularly advantageous for decentralized production of electricity and heat.

ORC devices have a high overall efficiency: 20% of heat coming from the thermal oil is converted into electricity, while 78% remains available at a relatively high temperature to further heat use.

Power efficiency 20% Thermal efficiency 78% Heat loss by radiation and loss of generator 2% Technical advantages of ORC modules: • High efficiency cycle • The higher efficiency of the turbine • Low mechanical turbine burden through low peripheral speed • High reliability • Easy start up and shutdown of the plant • Automatic and smooth operation with low noise • Low operating and maintenance requirements • Low specific technical knowledge required • Long lifetime of the plant The combined heat and power plant is situated in the premises of TOPHOLZ s.r.o., in the village Krnča. TOPHOLZ is one of the biggest wood working companies in the region. It deals with wood processing and wood trading. TOPHOLZ s.r.o. has the capacity to cover the entire need for biomass and is a partner in the project. On the other side, TOP PELET will be an exclusive supplier of heat to TOPHOLZ s.r.o.

The added value of the project is that since the beginning of its operation 80% of the generated heat can be used towards their internal consumption and sale to the partners.

Table 25 - Project Characteristics

• 28 •

GBE Factory Project Cost Estimate:

DEMO COLLECTION

Item

Amount in EUR

Total Project Cost Opportuity for Project Funding:

EU FUNDS

Revenue/Savings after Operation:

Item (Specify Revenues/Savings)

7 113 352,- EUR + VAT 2 399 241,- EUR Amount in EUR/year

Fuel/Energy Savings Natural Gas Savings LPG Savings Electricity Savings Avoided O&M Costs Source of Finance:

Item

Amount in EUR/year 2 399 241

EU FUNDS

2 614 111

BANK(VUB-INTESA SAN PAOLO)

2 100 000

EQUITY (NOVA ENERGIA) NPV (Net Present Value) after 25 year; Adeguate target rate : 5%

With funding

IRR (Internal Rate of Return):

With funding

Without funding 13% p.a.

Without funding Pay-Back Period of Project:

With funding Without funding

Lifetime of the plant:

30 yr

Other Financial Indicators:

Table 26 - Finance

Reduced emissions:

Item

Amount in t/yr

Reduced CO2 emissions:

11.755,64

Reduced NOx emissions:

6,5

Reduced dust

PM10

0,351

Other:

Table 27 - Ecological Impact

• 29 •

GERMANY

• 31 •

GBE Factory

DEMO COLLECTION

BMW Project Name

Construction of a wind farm for plant production

Location (Country, Region, State/City, etc.)

Germany, Leipzig, Central Europe, EU

Project Sponsor/Customer:

BMW AG Werk Leipzig – www.bmw-werk-leipzig.de

Legal Status:

Legal entity

Official Address:

BMW Allee 1 – 04349 Leipzig, Germany

Postal Address:

BMW Allee 1 – 04349 Leipzig, Germany

Telephone Number:

+49 341 445-0

Fax Number:

N/a

E-mail of the Company:

Info-werk-leipzig@bmw.de

Website of the Organisation:

http://www.bmw-werk-leipzig.de/

Contact Person

Mr. Gerd Scholze – Facility Management Werk Leipzig, Berlin Energy and Building Management Leipzig and Berlin, Mobility Berlin

Number of Employees:

3700

Registration Number

HRB 42243

Date of Registration

03/2005 start of serial production

Type of Sector Activity:

Car and eCar manufacturing

Other information

Table 28 - Basic Information

• 32 •

GBE Factory

DEMO COLLECTION

Scale of Project:

General

Small Scale Medium Scale Large Scale Bundling Option Considered

Type of Project:

Renewable Energy

Energy Efficiency

Fuel Switching

Fugitive

Chemical Industry

Transport

Waste Management

Land Use Forestry

Others (please specify): Energy Use (E/H/C)

Production of electricity

Brief description:

Present Situation at Project Site and Objective

The wind farm is operated by an external developer of wind power projects, the company wpd headquartered in Bremen (Germany). 4 Nordex N100 turbines were built on the land properties that BMW leased to wpd. BMW has now signed a 20 year-term contract for the supply of the electricity produced by wpd turbines. The wind park “Leipzig“ with its four wind turbines Nordex N100 RD 100 m NH 140 m was built on the BMW factory premises in Leipzig and it is technically operated on the factory premises by wpd windmanager. The measures of maintenance and repair are carried out by several third-party companies, hired by wpd windmanager. In order to guarantee the smooth functioning of the wind turbines and their maintenance in a safe and environmentally-aware way, a definition of BMW’s and wpd’s exact competences is necessary. Moreover, the requirements of plant and occupational safety, as well as health protection are integrated into the before mentioned management concept.

Proposed Activities

Main project activities: • feasibility study (done); • preparation of project design documents (done); • delivery of equipment and materials (done); • installation works; (done) • civil / installation works • commissioning test and start-up

Applied Technology/ Innovation

The constructed 4 Nordex wind turbines are directly connected to a power compensation station and then to BMW’s 20 kV medium voltage grid.

The green energy produced is fed directly into the factory’s power supply grid, as an ancillary plant to the ordinary power supply.

Other Information

Nordex’s core competence is wind turbines that have a power range from up to 2.5 MW. In the “Gamma-Generation: Efficiency class” within this efficiency category Nordex is offering different types of wind turbines that feature a common technical platform. This is why Nordex customers receive the most economic product for every location. In 2000, Nordex installed the world’s very first 2.5 MW series turbines and ever since it has connected more than 2.100 more turbines of this type to the grid. Because of their steady, on-going development Nordex wind turbines feature a high technical availability, namely one of over 97 percent. The Nordex solution for areas with average wind conditions is the N100/2500. Thanks to their service-friendly design, Nordex has reduced the turbines maintenance time to a minimum. Regardless of weather conditions, maintenance measures can be carried out under the turbine’s closed roof. All of the turbines components can be reached directly over interconnected workinglevels. They can also be easily, safely and inexpensively maintained thanks to their integrated internal crane. Low-maintenance and maintenance-free components also promote the smooth functioning of the turbines. For maximum availability, Nordex constantly monitors their customer’s wind turbines. In case of any deviations from normal operation “Nordex Remote Monitoring” intervenes immediately. Moreover, the optional “Condition Monitoring System” keeps controlling the state of wear-critical components and thus promotes preventive maintenance. The turbines in the Efficient Class feature very good control of reactive power capability which stabilises the frequency of the public grid and they meet all requirements for the German system service bonus (SDL-Bonus).* Thanks to their faultride-through capability, they effortlessly compensate any voltage dips.

Nordex-Wind Farm-Management-System also allows the grid operator to directly control both, the nominal and the reactive power of the wind farm.

Table 29 - Project Characteristics

• 33 •

GBE Factory Project Cost Estimate:

DEMO COLLECTION

Item

Amount in EUR

Project Design Equipment and Materials Civil / Installation Works Contingency Costs Commissioning Test and Start up Costs Total Project Cost Revenue/Savings after Operation:

Item (Specify Revenues/Savings) Fuel/Energy Savings Natural Gas Savings LPG Savings Electricity Savings

3 700 000 Amount in EUR the investment undertakings and the return of values will be possible after 1 year of production (the investment is done 2013)

Avoided O&M Costs Source of Finance:

Item

Amount in EUR

Equity (20%) Debt (80%) Forecast Financial NPV (Net Present Value):

With Emission Credit Revenues Without Emission Credit Revenues

Forecast Financial IRR (Internal Rate of Return):

With Emission Credit Revenues Without Emission Credit Revenues

Pay-Back Period of Project:

With Emission Credit Revenues Without Emission Credit Revenues

Opportunity for Project Funding:

Table 30 - Finance

Reduced emissions:

Item

Reduced CO2 emissions:

ECO2

Reduced NOx emissions:

ENOx

Reduced dust:

EDust

Amount in kg/yr depending on wind yield - about.

16000t/a

Other:

Table 31 - Ecological Impact

• 34 •

GBE Factory

DEMO COLLECTION

Gesellschaft für Emaillierung und Oberflachentechnik Gmbh Project Name

Construction of 3 photo-voltaic systems and one block-type thermal power plants

Location (Country, Region, State/City, etc.)

Germany, 04643 Geithain, Central Europe, EU

Project Sponsor/Customer:

Gesellschaft für Emaillierung und Oberflächentechnik GmbH

Legal Status:

Legal entity

Official Address:

Straße der Deutschen Einheit 4a 04643 Geithain/Germany

Postal Address:

Straße der Deutschen Einheit 4a 04643 Geithain/Germany

Telephone Number:

+49 (0) 34341 - 480

Fax Number:

+49 (0) 34341 - 42567

E-mail of the Company:

info@geo-geithain.de

Website of the Organisation:

http://www.geo-geithain.de

Contact Person

Mr. Hagen Witruk – Executive Director

Number of Employees:

45

Registration Number

HRB 21475

Date of Registration

6.6.1898

Type of Sector Activity:

Boiler processing industry (Produktion auf Emaillierung und Isolierung von Boilern)

Other information

Table 32 - Basic Information

• 35 •

GBE Factory

DEMO COLLECTION

Scale of Project:

General

Small Scale Medium Scale Large Scale Bundling Option Considered

Type of Project:

Renewable Energy

Energy Efficiency

Fuel Switching

Fugitive

Transport

Waste Management

Land Use Forestry

Chemical Industry Others (please specify): Energy Use (E/H/C)

Heating/Hot Water/ of electricity for the plant production

Brief description:

Present Situation at Project Site and Objective

The „Gesellschaft für Emaillierung und Oberflächentechnik mbH“ looks back on 115 years of industrial history. Since 1898 the enameling process takes place in Geithain; on the borders of Germany and Europe, the „Geithainer Emaillierwerk“ represents quality and innovative products in the enamelling industry. Founded in June 1898 by the “royal regional court in Geithain”, it lived throughout the World War, the economic crises, survived the almost complete dismantlement of the factory, endured incorporation in collectives, the turmoil of the post-reunification period and the privatization by means of a trustee. With the new start in 2005 the old traditions and successes are applied to the enamelling of boilers and polyurethane hard foam-proofed containers. In the last eight years the company created more than 45 jobs in the field of renewable energies.

Proposed Activities

The main project activities are as follows: • Feasibility Study (is done); • Preparation of Project Design Documents (is done); • Delivery of equipment and materials; • Civil / Installation Works; • Commissioning test and start-up.

Applied Technology/ Innovation

Three photovoltaic systems, with an overall performance of 955kWp (Energy: 897.700 kWh/a), were installed on every roof of the company modernized premises. With the commissioning of the power station, in 2011 and the electricity produced, included in the price, it is the only enamelling factory in Europe which self-produces and covers for 100% of its energetic needs with proper renewable sources.

Until now were produced over 3 Gig watt ph., which corresponds to the electricity consumption of 1.000 households for a year. The total investment for the above mentioned systems sums up to 2,1 Mil. Euros.

Other Information

Table 33 - Project Characteristics

• 36 •

GBE Factory Project Cost Estimate:

DEMO COLLECTION

Item

Amount in EUR

Project Design Equipment and Materials Civil / Installation Works Contingency Costs Commissioning Test and Start up Costs Total Project Cost Revenue/Savings after Operation:

Item (Specify Revenues/Savings)

2,100 Mio Euro Amount in EUR 1.765.000 kWh/a

Fuel/Energy Savings Natural Gas Savings LPG Savings Electricity Savings Avoided O&M Costs Source of Finance:

Item

Amount in EUR

Equity (43%)

900.00 1.200.000

Debt (57%) Forecast Financial NPV (Net Present Value):

With Emission Credit Revenues Without Emission Credit Revenues

Forecast Financial IRR (Internal Rate of Return):

With Emission Credit Revenues Without Emission Credit Revenues

Pay-Back Period of Project:

With Emission Credit Revenues Without Emission Credit Revenues

Opportunity for Project Funding:

Table 34 - Finance

Reduced emissions:

Item

Reduced CO2 emissions:

ECO2

Reduced NOx emissions:

ENOx

Reduced dust:

EDust

Amount in kg/yr 1.470.000

Other:

Table 35 - Ecological Impact

• 37 •

AUSTRIA

• 39 •

GBE Factory

DEMO COLLECTION

Fleischwaren Berger GESMBH & CO KG Project Name

Solar Process Heat for a Meat Factory

Location (Country, Region, State/City, etc.)

Austria, Sieghartskirchen

Project Sponsor/Customer:

Fleischwaren Berger GesmbH & CO KG

Legal Status:

Ltd.

Official Address:

Koglerstraße 8, A 3443 Sieghartskirchen

Postal Address:

Koglerstraße 8, A 3443 Sieghartskirchen

Telephone Number:

+43/2274/6081

Fax Number:

+43/2274/6081

E-mail of the Company:

office@berger-schinken.at

Website of the Organisation:

www.berger-schinken.at

Contact Person

DI Bernd Maderner

Number of Employees:

450

Registration Number

FN152245s

Date of Registration

1890

Type of Sector Activity:

Manufacture of meat and sausage products

Other information

Table 36 - Basic Information

• 40 •

GBE Factory

DEMO COLLECTION

Scale of Project:

General

Small Scale Medium Scale Large Scale Bundling Option Considered

Type of Project:

Renewable Energy

Energy Efficiency

Fuel Switching

Fugitive

Chemical Industry

Transport

Waste Management

Land Use Forestry

Others (please specify): Energy Use (E/H/C)

H

Brief description:

Brief Decription Present Situation at Project Site and Objective

Fleischwaren Berger GmbH is a company located in Sieghartskirchen, Lower Austria. The Production is approximately 80-90 tons of meat and sausage products per day.

For the processing of the delivered feed stock / raw material coming from the abattoirs, BERGER plans to install solar flat plate collectors with an overall area of ca. 1,077 m². The produced thermal energy shall be mainly used for feed water preheating for steam boiler and the surplus heat shall be used for increasing the supply temperature within the heating water system up to 60°C. The feed water of the vapor vessel shall be preheated from approx. 40°C (the fresh water can be preheated by waste heat of compression chiller) up to 95°C. The steam is internally required for process heating – specifically for ham cooking. The hot water is required for drying the air conditioning systems – specifically in the climatic chamber and the maturation room for production of long-lasting sausages. The implementations at Berger concentrate on centralized water and steam production facilities that can be found in almost any industrial production site that uses thermal energy. Therefore, the system analyzed at Berger can be easily transferred to other sites and offers a high replication potential.

Expected energy yield and CO2-savings: The heating capacity of the 1.077 m² solar collector field is approximately 650kW. The solar system is expected to deliver 517 MWh per year heating energy to the production process, which corresponds to a high specific collector yield of 480 kWh/m²a. This will reduce the heating oil demand of Berger by about 100,000 liters per year and reduces the CO2 emissions by approximately 173 tons per year.

Applied Technology/ Innovation

• 1,077 m² solar process heat plant (flat plate collectors) • 60 m³ heat storage • Use of waste heat from the recooling system of the compression chillers

Other Information

Commissioning: 2013

Table 37 - Project Characteristics

• 41 •

GBE Factory Project Cost Estimate:

DEMO COLLECTION

Item

Amount in EUR

Total Project Cost

738.500

Opportunity for Project Funding

EU FP

52,8% 389,928

Revenue/Savings after Operation:

Item (Specify Revenues/Savings)

Amount in EUR/year 55,370

Fuel/Energy Savings Natural Gas Savings LPG Savings Electricity Savings Avoided O&M Costs Source of Finance:

Item

Amount in EUR

Equity (30%)

221,550 516,950

Debt (70%) NPV (Net Present Value) after 25 years; Adequate target rate: 5 %

With funding

200,390

Without funding IRR (Internal Rate of Return):

-19,435

With funding

15 %

Without funding Pay-Back Period of Project:

9%

With funding

7,2 years

Without funding

14,3 years

Lifetime of the plant:

25 years

Other Financial Indicators:

Table 38 - Finance

Reduced emissions:

Item

Reduced CO2 emissions:

ECO2

173

Reduced NOx emissions:

ENOx

n/a

Reduced dust:

EDust

Amount in t/yr

n/a

Other:

Table 39 - Ecological Impact

• 42 •

GBE Factory

DEMO COLLECTION

Sun Master - Austria Project Name

Solar factory of the future - a industry building heats with 100% sunpower

Location (Country, Region, State/City, etc.)

Austria, Eberstalzell

Project Sponsor/Customer:

WA Business & Service Center GmbH

Legal Status:

Ltd.

Official Address:

4653 Eberstalzell, Solarstraße 7

Postal Address:

4653 Eberstalzell, Solarstraße 7

Telephone Number:

+43/7241 28 125 - 0

Fax Number:

+43/7241 28 125 - 300

E-mail of the Company:

info@sun-master.at

Website of the Organisation:

www.sun-master.at

Contact Person

Mag. Michaela Pachner

Number of Employees:

n/a

Registration Number

n/a

Date of Registration

n/a

Type of Sector Activity:

Solar thermal collector producer

Other information

Table 40 - Basic Information

• 43 •

GBE Factory

DEMO COLLECTION

Scale of Project:

General

Small Scale Medium Scale Large Scale Bundling Option Considered

Type of Project:

Renewable Energy

Energy Efficiency

Fuel Switching

Fugitive

Chemical Industry

Transport

Waste Management

Land Use Forestry

Others (please specify): Plus-energy Building, Green building Energy Use (E/H/C)

E/H/C Ground Water, photovoltaic, District heating, free cooling

Brief description:

Brief Decription Present Situation at Project Site and Objective

The solar thermal collector production company “Sun Master” builds their new production side as passive house standard, which is heated without a conventional heating system. The soil is used as heat storage and insulation. Solar thermal heat is stored in the soil during the summer time and heats the building in the winter. For this purpose are 800 m² solar thermal collectors are mounted on roof and 300 m² on façade. A photovoltaic plant is also installed on the building, with a capacity of 33.5 kWp. Cooling during night: During the night the ventilation windows of the smoke extractors are open automatically. The transverse ventilation affects the free cooling of the hall. Additional adsorption chillers can be used for the cooling of the production hall and offices.

• Office area: 2,803 m² • Production hall: 13,808 m² • Constructed area: 18,413 m² • Solar thermal collector surface: 1,100 m² • Photovoltaic collector surface: 268 m²

Applied Technology/ Innovation

• Passive house standard • Free cooling / absorption chillers • Soil used as huge heat storage with low temperature variation • South orientated shed roof reduces heating load and lighted the production hall with natural light • Solar heating in winter / solar cooling in summer • Modern monitoring/control system • Use of internal surplus heat potential • Water tanks for firefighting used as cold storage • Rain water used for toilet flushing

Other Information

Commissioning: 2008 http://www.sun-master.at/index.php/de/unternehmen/ energiekonzept

Table 41 - Project Characteristics

• 44 •

GBE Factory Project Cost Estimate:

DEMO COLLECTION

Item

Amount in EUR

Total Project Cost building

21,000,000

Additional Costs Energy System Compared Conventional System (15 % of total investment)

3,150,0000

Opportunity for Project Funding Revenue/Savings after Operation:

35 % Item (Specify Revenues/Savings)

Amount in EUR/year 142,000

Fuel/Energy Savings Natural Gas Savings LPG Savings Electricity Savings

28,000

Avoided O&M Costs Source of Finance:

Item

Amount in EUR

Equity (30%)

945,000 2,205,000

Debt (70%) NPV (Net Present Value) after 20 years; Adequate target rate: 5 %

With funding

n/a

Without funding

n/a

IRR (Internal Rate of Return):

With funding

10 %

Without funding Pay-Back Period of Project:

6%

With funding

12 years

Without funding

19 years

Lifetime of the plant:

25-30 years

Other Financial Indicators:

Table 42 - Finance

Reduced emissions:

Item

Reduced CO2 emissions:

ECO2

303

Reduced NOx emissions:

ENOx

n/a

Reduced dust:

EDust

Amount in t/yr

n/a

Other:

Table 43 - Ecological Impact

• 45 •