GBE Factory
GBE Factory Reference Cases
GREEN-BLUE-ENERGY FACTORY Project GBE Factory Intelligent Energy – Europe (IEE) - ALTENER
Contract No. IEE/10/232/SI2.593827
D 4.2: 30 GBE Factory Reference Cases
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GBE Factory
GBE Factory Reference Cases
THE GBE FACTORY PROJECT The project promotes investments in “GREEN-BLUE-ENERGY FACTORIES”: industrial and commercial buildings equipped with single or combined renewable energy sources, able to provide electricity, heating and cooling for the air conditioning of premises, as well as for the business activities housed within. GBE Factory is coordinated by: Eurosportello – Unioncamere del Veneto-UCV Via delle Industrie, 19/d 30175 Venice, Italy Tel. +39 041 099 9411 Ms. Erica Holland erica.holland@eurosportelloveneto.it The Secretary General Mr. Gian Angelo Bellati
ABOUT THIS DOCUMENT This document is a part of Deliverable 4.2 of the GBE Factory project. It is the official electronic document which includes collected data for GBE Factory references cases in participant’s country. This document was prepared in June 2013 by: ERATO Holding Plc 67 Saedinenie Blvd. 6300, Haskovo, Bulgaria M.Sc.Eng. Nikolay Vangelov n_vangelov@erato.bg Tel. +359 2 978 3990
INTELLIGENT ENERGY EUROPE The GBE Factory project is co-funded by the European Union under the Intelligent Energy Europe Programme (Contract No. IEE/10/232/SI2.593827).
The sole responsibility for the content of this publication lies with the authors. It does not necessarily reflect the opinion of the European Union. Neither the EACI nor the European Commission is responsible for any use that may be made of the information contained therein.
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GBE Factory Reference Cases
INTRODUCTION The main purpose of this Deliverable is collection of 30 GBE FACTORY reference cases of GBE BEST FACTORIES based on Regional Road Maps for development of 5 DEMO project proposals. The result of this process will be used for implementation of high value projects and starting a range of prototype DEMO GBE FACTORY’s. After preparation of detailed depth analysis and evaluation of collected 30 references cases, identification of 10 exemplary GBE FACTORY cases will be achieved. The collection of 30 GBE Factory (at least 6 per each partner’s country) reference cases of GBE BEST FACTORIES based on the Regional Road Maps (Task 4.2.) implementation will lead to the development of 5 DEMO project proposals. The presented references cases include data from Austria, Bulgaria, Germany, Italy and Slovakia. The collected reference cases include also completed projects and projects in progress in different countries. The GBE Factory consortium presented reference projects in several sectors of the European economy like food industry, brewery and winery industry, machinery, building services, chemical industry, real estate, cellulose paper industry, tourism Industry, foods and vegetables processing, furniture and textiles, retail trade services, transport and logistics, electricity and heat utility services, ESCo’s biofuel production, IT sector etc. Each reference case contains basic information for the project, and its main characteristics. General information for financial part of the cases including project cost, financial indicators, and sources of financing and ecological impact reflected to the green houses gas emissions reduction is also given in this deliverable. The project technical partners PP2, PP4, PP6, PP7, PP10 are investigated in the reference cases the opportunity for tax breaks, grant funding, operational programs funding under structuring fund of European Union and other local support measures with purpose to show pervious and actual EU financial mechanisms for successful projects realization. The proposed reference cases are used or are going to use high technology equipment, system and processes. Some of the cases presented in the document are combination between energy efficiency and renewable sources solutions. The Deliverable also illustrates typical individual projects which lead to the energy savings. The production of electricity, heat and cooling energy based on RES is also presented in some reference cases in the document.
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GBE Factory Reference Cases
AUSTRIA
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GBE Factory
GBE Factory Reference Cases
REFERENCE CASE No. 1 A. Basic Information Project Name
Solar Process Heat for a Meat Factory
Location (Country, Region, Austria, Sieghartskirchen State/City, etc.) Project Sponsor/Customer:
Fleischwaren Berger GesmbH & CO KG
Legal Status:
Ltd.
Official Address:
KoglerstraĂ&#x;e 8, A - 3443 Sieghartskirchen
Postal Address:
KoglerstraĂ&#x;e 8, A - 3443 Sieghartskirchen
Telephone Number:
+43/2274/6081
Fax Number:
+43/2274/6081
E-mail of the Company:
office@berger-schinken.at
Website of the
www.berger-schinken.at
Organisation: Contact Person
DI Bernd Maderner
Number of Employees:
450
Registration Number
FN152245s
Date of Registration
1890
Type of Sector Activity:
Manufacture of meat and sausage products
Other information
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GBE Factory Reference Cases
B. Project Characteristics Scale of □ General
□ Small Scale
Project:
□ Medium Scale X Large Scale □ Bundling Option Considered
Type
of X Renewable X Energy X Fuel Switching Energy Efficiency Project: □ Chemical □ Transport Industry
□ Management
X Fugitive
Waste □ Land Use/Forestry
Others (please specify): Energy
H
Use (E/H/C) Brief
Brief Decription
descripti on:
Present Situation at Project Site and Objective
Fleischwaren Berger GmbH is a company located in Sieghartskirchen, Lower Austria. The Production is approximately 80-90 tons of meat and sausage products per day. For the processing of the delivered feed stock / raw material coming from the abattoirs, BERGER plans to install solar flat plate collectors with an overall area of ca. 1,077 m². The produced thermal energy shall be mainly used for feed water preheating for steam boiler and the surplus heat shall be used for increasing the supply temperature within the heating water system up to 60°C. The feed water of the vapor vessel shall be preheated from approx. 40°C (the fresh water can be preheated by waste heat of compression chiller) up to 95°C. The steam is internally required for process heating – specifically for ham cooking. The hot water is required for drying the air conditioning systems – specifically in the climatic chamber and the maturation room for production of longlasting sausages. The implementations at Berger concentrate on centralized water and steam production facilities that can be found in almost any industrial production site that uses thermal energy. Therefore, the system analyzed at Berger can be easily transferred to other sites and offers a high replication potential. Expected energy yield and CO2-savings: The heating capacity of the 1.077 m² solar collector field is approximately 650kW. The solar system is expected to deliver 517 MWh per year heating energy to the production process, which corresponds to a high specific collector yield of 480 kWh/m²a. This will reduce the heating oil demand of Berger by about 100,000 liters per year and reduces the CO2 emissions by approximately 173 tons per year. 6
GBE Factory
GBE Factory Reference Cases
Applied Technology/I nnovation
Other Information
1,077 m² solar process heat plant (flat plate collectors) 60 m³ heat storage Use of waste heat from the recooling system of the compression chillers
Commissioning: 2013
C. Finance Project Cost Estimate:
Item
Total Project Cost
Opportunity Funding:
for
Project EU FP7
Amount in EUR
738.500 €
52,8 % 389,928 €
Revenue/Savings Operation:
after
Item (Specify Revenues/Savings)
Fuel/Energy Savings
Amount in EUR/year
55,370 €
Natural Gas Savings LPG Savings Electricity Savings Avoided O&M Costs Source of Finance:
Item
Amount in EUR
Equity (30 %)
221,550 €
Debt (70 %)
516,950 €
NPV (Net Present Value) With funding after 25 years;
200,390 €
Adequate target rate: 5 % Without funding
With funding
-19,435 €
15 %
IRR (Internal Rate of Return): Without funding
9%
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Pay-Back Period of Project:
GBE Factory Reference Cases
With funding
7,2 years
Without funding
Lifetime of the plant:
14,3 years
25 years
Other Financial Indicators:
D. Ecological Impact Reduced emissions:
Item
Amount in t/year
Reduced CO2 emissions:
ECO2
173
Reduced NOx emissions:
ENOx
n/a
Reduced dust:
EDust
n/a
Other:
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GBE Factory
GBE Factory Reference Cases
REFERENCE CASE No. 2
A. Basic Information Project Name
SolarBrew – Solar Brewing the Future
Location (Country, Region, State/City, etc.)
Austria, Leoben
Project Sponsor/Customer:
HEINEKEN Supply Chain B.V.
Legal Status:
PLC
Official Address:
Brauhausgasse 1, A - 8700 Leoben
Postal Address:
Brauhausgasse 1, A - 8700 Leoben
Telephone Number:
+43/810/206 97 91
Fax Number:
+43/810/206 97 91
E-mail of the Company:
marketing@goesser.at
Website of the Organisation:
http://www.goesser.at/
Contact Person
Herr Ing. Paier
Number of Employees:
139
Registration Number
n/a
Date of Registration
n/a
Type of Sector Activity:
Manufacture of beer
Other information
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GBE Factory Reference Cases
B. Project Characteristics Scale of
□ General
Project:
□ Small Scale □ Medium Scale X Large Scale □ Bundling Option Considered
Type Project:
of X Renewabl e Energy □ Chemical Industry
X Energy X Fuel Switching Efficiency □ Transport
□ Management
X Fugitive
Waste □ Land Use/Forestry
Others (please specify): Energy Use
H
(E/H/C) Brief
Brief Description
description: Present Situation at Project Site and Objective
The brewery Gösser is one of the largest and most famous breweries in Austria. Breweries have in general a very intensive energy demand, especially heat. Approximately 75 % of the energy demand are heat in a brewery. Most of the processes need a temperature level of 80°C (only the boiling of the wort needs up to 100°C). The main heat consumer is the brewhouse (over 50 %) beside the bottling hall (heat for the pasteurization) and other small heat consumer (CIP, etc.). Additional cooling are necessary (cooling of the wort, during the fermentation, storage, etc.) with a temp. level of 5 – 18°C. At the moment Gösser use steam from natural gas fired steam boiler as heat source for the production In future Gösser will replace their steam grid with a hot water system. This has the advantage of a possible integration of other heat sources, e.g.: solar thermal process heat and district heat. The solar process heat plant will be used in the brewery house for the mash tuns via retrofitted plate heat exchanger (temperature level from 50 93° C) and preheating of make-up water (temperature level 15 - 85° C). The future used district heat is generated in a biomass cogeneration plant, which enable a CO2 free heat supply.
Applied Technology/Inn ovation
o o o
1,500 m² solar process heat plant (flat plate collectors) 200 m³ heat storage District heat supply via biomass 10
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GBE Factory Reference Cases
cogeneration plant Change from steam to hot water grid
o Other Information
Commissioning: June 2013
C. Finance Project Cost Estimate:
Item
Amount in EUR
Project Design (The project cost include the solar thermal system, district Equipment and Materials heating connection and the Civil / Installation Works change from steam grid to Contingency Costs hot water grid.) Commissioning Costs
Test
and
69.282 793.853 340.410 53.000 Start-up
Total Project Cost Opportunity Funding:
for
Project EU FP7
54.400 1.310.945 50 % 655,473 €
Revenue/Savings Operation:
after
Item (Specify Revenues/Savings) Fuel/Energy Savings
Amount in EUR/year 64.700 €
Natural Gas Savings LPG Savings Electricity Savings Avoided O&M Costs Source of Finance:
Item
Amount in EUR
Equity (30 %)
393,283 €
Debt (70 %)
917,662 €
NPV (Net Present Value) With funding after 25 years;
770,000 €
Adequate target rate: 5 %
115,000 €
Without funding With funding
IRR (Internal Rate of Return):
Without funding
12.4 % 5.7 %
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Pay-Back Project:
GBE Factory Reference Cases
Period
of With funding
10.1 years
Without funding Lifetime of the plant:
20.3 years 25 years
Other Financial Indicators:
D. Ecological Impact Reduced emissions:
Item
Amount in t/year
Reduced CO2 emissions:
ECO2
588
Reduced NOx emissions:
ENOx
n/a
Reduced dust:
EDust
n/a
Other:
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GBE Factory Reference Cases
E. Picture Gallery / diverse graphics Concrete foundation for heat storage installation:
Collector field mounting ground area:
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GBE Factory Reference Cases
Simulation of the collector field shading:
Mash tuns equipped with retrofitted plate heat exchanger:
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GBE Factory Reference Cases
REFERENCE CASE No. 3 A. Basic Information Project Name
REHAU Head office Südosteuropa
Location (Country, Region, State/City, etc.)
Austria, Lower Ausria
Project Sponsor/Customer:
REHAU
Legal Status:
In operation
Official Address:
Industriestraße 17, A-2353 Guntramsdorf
Postal Address:
Industriestraße 17, A-2353 Guntramsdorf
Telephone Number:
+43 2236 24684 -0
Fax Number:
+43 2236 24684 270
E-mail of the Company:
verw.soe@rehau.com
Website of the Organisation: http://www.rehau.com/AT_de/ Contact Person
Ing. Thomas Petershofer
Number of Employees:
75
Registration Number
FN 96104f
Date of Registration
1973
Type of Sector Activity:
Complete product range of building servic / domestic engineering
Other information
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GBE Factory
GBE Factory Reference Cases
B. Project Characteristics Scale of Project:
□ Small Scale General
X Medium Scale □ Large Scale □ Bundling Option Considered
Type of
X Renewable Energy
X Energy Efficiency
X Fuel □ Fugitive Switching
□ Chemical Industry
□ Transport
□ Waste □ Land Management Use/Forestry
Project:
□ Others (please specify): Energy Use
H/C
(E/H/C) Brief
Brief Description
description Due to the strong growth and not up to date facilities technology, the REHAU group renovated their Head Office in Guntramsdorf.
:
Old Energy system
Especially oldest office building, built 1973, was completely new renovated with energy efficiency building materials. The new energy supply system is based on geothermic in combination of heat pumps for cooling and Supply heating. Before the renovation the heat source was gas and the cold distributions was done with old inefficiency cooling split units. The office building has a heating/cooling area of 1,800 m² resp. 1,519 m³ and can house in up to 100 workstations. A total of 2.8 million Euro was invested. A model of a low energy building has been created that incorporates the entire REHAU range of polymer solutions for an economical and ecologically sound Future. Building technology: 16
GBE Factory
GBE Factory Reference Cases
New energy supply technology/Innovation
14 geothermal energy probes (at 100 m) 2 reversible brine/water heat pumps (2x17 kW) for heating and cooling 1 brine/water heat pump (37 kW) for heating the water and backing up the airconditioning system 1,500 m2 underfloor heating/cooling system 1 antimicrobial air-geothermal heat exchanger (5,500 m3/h) 1,250 m2 acoustically active ceiling with integrated cooling system 8/18R CO2 regulated ventilation Technology Showroom Central building technology control system with energy monitoring Troughs the new building/renewable energy source technology a reduction of energy demand of 75 % are possible. The cooling demand can be manly covered by free cooling via geothermal system and antimicrobial airgeothermal heat exchanger. Only 6% of the cooling demand are covered with the reversible brine/water heat pumps. Inside: 200 m2 sound absorbing tambour doors Edgebands Outside: - Insulation/facade insulation system (20 cm) - Exterior shading - 58 windows featuring heat insulation glazing - 1 lift and slide door (U value 0.74) - 150 m2 decking system Commissioning: September 2011
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GBE Factory Reference Cases
Date of commissioning
Other Information
More detailed information can be found under: http://www.rehau.com/AT_de/sanierung/headoffice-suedosteuropa/
C. Finance Project Cost Estimate:
Item Total Project Cost Building Additional Costs Energy System Compared Conventional System
Opportunity for Project Funding:
Amount in EUR 2,360,000 € 250,000 € 30 % 75,000 €
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GBE Factory Reference Cases
Revenue/Savings Operation:
after Item (Specify Revenues/Savings)
Amount in EUR
Fuel/Energy Savings Natural Gas Savings
20,400 €
LPG Savings Electricity Savings
9,600 €
Avoided O&M Costs Source of Finance:
Item Equity (75 %)
Amount in EUR 75,000 €
Debt (25 %)
175,000 €
With funding
148,197 €
NPV (Net Present Value) after 20 years; Without funding
110,810 €
Adequate target rate: 5 % With funding
17 %
IRR (Internal Rate of Return): Without funding Pay-Back Period of Project:
With funding
6,7 years
Without funding
9,3 years
Lifetime of the plant: Other Indicators:
14 %
25 years
Financial
D. Ecological Impact Reduced emissions:
Item
Amount in t/year
Reduced emissions:
CO2
ECO2
42
Reduced emissions:
NOx
ENOx
n/a
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GBE Factory
Reduced dust:
GBE Factory Reference Cases
EDust
n/a
Other:
E. Picture Gallery / diverse graphics Before and after the renovation of the office building
The 1,500 m2 underfloor heating / cooling system
Antimicrobial air-geothermal heat exchanger
provides a perfect indoor climate.
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GBE Factory Reference Cases
REFERENCE CASE No. 4 A. Basic Information Project Name
Solar factory of the future - a industry building heats with 100% sunpower
Location (Country, Region, Austria, Eberstalzell State/City, etc.) Project Sponsor/Customer:
WA Business & Service Center GmbH
Legal Status:
Ltd.
Official Address:
4653 Eberstalzell, SolarstraĂ&#x;e 7
Postal Address:
4653 Eberstalzell, SolarstraĂ&#x;e 7
Telephone Number:
+43/7241 28 125 - 0
Fax Number:
+43/7241 28 125 - 300
E-mail of the Company:
info@sun-master.at
Website
of
the www.sun-master.at
Organisation: Contact Person
Mag. Michaela Pachner
Number of Employees: Registration Number Date of Registration Type of Sector Activity:
Solar thermal collector producer
Other information
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GBE Factory Reference Cases
B. Project Characteristics Scale
of □ General
□ Small Scale □ Medium Scale
Project:
X Large Scale □ Bundling Option Considered Type
of X Renewable Energy
Project: □ Chemical Industry
X Energy X Fuel Switching Efficiency □ Transport
X Fugitive
□ Waste □ Land Management Use/Forestry
X Others (please specify): Plus-energy Building, Green building Energy Use (E/H/C)
E/H/C Ground Water, photovoltaic, District heating, free cooling
Brief
Brief Description
description:
Present Situation at The solar thermal collector production company “Sun Project Site and Master” builds their new production side as passive Objective house standard, which is heated without a conventional heating system. The soil is used as heat storage and insulation. Solar thermal heat is stored in the soil during the summer time and heats the building in the winter. For this purpose are 800 m² solar thermal collectors are mounted on roof and 300 m² on façade. A photovoltaic plant is also installed on the building, with a capacity of 33.5 kWp. Cooling during night: During the night the ventilation windows of the smoke extractors are open automatically. The transverse ventilation affects the free cooling of the hall. Additional adsorption chillers can be used for the cooling of the production hall and offices. o o o o o
Office area: 2,803 m² Production hall: 13,808 m² Constructed area: 18,413 m² Solar thermal collector surface: 1,100 m² Photovoltaic collector surface: 268 m²
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GBE Factory Reference Cases
Applied Technology/Innovation
Other Information
Passive house standard Free cooling / absorption chillers Soil used as huge heat storage with low temperature variation South orientated shed roof reduces heating load and lighted the production hall with natural light Solar heating in winter / solar cooling in summer Modern monitoring/control system Use of internal surplus heat potential Water tanks for firefighting used as cold storage Rain water used for toilet flushing
Commissioning: 2008 http://www.sunmaster.at/index.php/de/unternehmen/energiekonzept
C. Finance Project Cost Estimate:
Item Total Project Cost building Additional Costs Energy System Compared Conventional System (15 % of total investment)
Opportunity Funding:
for
Revenue/Savings Operation:
Project after
Amount in EUR 21,000,000 € 3,150,000 €
35 % Item (Specify Revenues/Savings)
Amount in EUR/year
Fuel/Energy Savings
142,000 €
Natural Gas Savings
€
LPG Savings
€
Electricity Savings
28,000 €
Avoided O&M Costs Source of Finance:
Item Equity (30 %) Debt (70 %)
Amount in EUR 945,000 € 2,205,000 €
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GBE Factory Reference Cases
NPV (Net Present Value) after With funding 20 years;
n/a
Adequate target rate: 5 %
n/a
Without funding With funding
10 %
IRR (Internal Rate of Return): Without funding Pay-Back Period of Project:
6%
With funding
12 years
Without funding
19 years
Lifetime of the plant:
25 - 30 years
Other Financial Indicators:
D. Ecological Impact Reduced emissions:
Item
Amount in t/year
Reduced CO2 emissions:
ECO2
303
Reduced NOx emissions:
ENOx
n/a
Reduced dust:
EDust
n/a
Other:
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GBE Factory Reference Cases
E. Picture Gallery / diverse graphics
The Sun Master production hall and office rooms
View of the south orientated shad roof, covered by solar thermal collectors
Heat storage installation
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GBE Factory Reference Cases
Function principle of the energy supply
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GBE Factory Reference Cases
REFERENCE CASE No. 5 A. Basic Information Project Name
Technologiezentrum aspern IQ
Location (Country, Region, State/City, etc.)
Austria, Vienna
Project Sponsor/Customer:
WA Business & Service Center GmbH
Legal Status:
Ltd.
Official Address:
1220 Vienna, SeestadtstraĂ&#x;e 27
Postal Address:
1010 Vienna, Ebendorferstrasse 2
Telephone Number:
+43/1-4000-86591
Fax Number:
+43/1-4000-86584
E-mail of the Company:
wweiss@wirtschaftsagentur.at
Website of the Organisation: www.asperniq.at / www.wirtschaftsagentur.at Contact Person
Mag. Werner Weiss
Number of Employees:
0
Registration Number
FN 31279z
Date of Registration
12.05.1993
Type of Sector Activity:
Real Estate Development (commercial property) and letting
Other information
Owner: Wirtschaftsagentur Wien. Ein Fonds der Stadt Wien.
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B. Project Characteristics Scale
of □ General
□ Small Scale □ Medium Scale
Project:
X Large Scale □ Bundling Option Considered Type
of X Renewable Energy
Project: □ Chemical Industry
X Energy □ Fuel Switching Efficiency □ Transport
□ Fugitive
□ Waste □ Land Management Use/Forestry
X Others (please specify): Plus-energy Building, Green building Energy Use
H/E/C
(E/H/C)
Brief
Brief Decription
description:
Present Situation at The economic agency of Vienna Project Site and (www.Wirtschaftsagentur.at) built a new Technology Objective center with 6,600 m² of offices, productions area and laboratories, which can be rent by interesting companies. This building was built erected in Europe second largest city development area, called “Seestadt Aspern”. This building is a lighthouse project regarding building materials and innovative energy supply system. The building produces more energy than it needs for room conditioning. - office building, completed in August, 2012 - plus-energy standard (produces more energy than it consumes) - passive-house standard (air tight, thermal bridge optimized and highly thermal insulated cladding) - more than 94% of energy recovery - 45 % humidity in the offices - zero emission materials used (product management), e.g.: eco cement - produced with local macadam of the near located lake, is made from slag, sulfate carrier and special additives, no burning process necessary.
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Applied - use of renewable energy sources Technology/Innovation - building integrated photovoltaic (BIPV), 1.300 sqm total cells surface (140 kWp) - concrete core activation (heating / cooling) - on demand-regulation of E/H/C using sensors to measure air quality, solar radiation etc - highly efficient installation devices - Cooling aggregate enables 94 % heat and humidity recovery - partial green facade Other Information
http://www.asperniq.at/2012/startseite/wirtschaftsagenturwien-eroffnet-leuchtturmprojekt-aspern-iq/
C. Finance Project Cost Estimate:
Item Total Project Cost building Additional Costs Energy System Compared Conventional System (8-10% of total investment) Cost PV plant (included in additional costs Energy System)
Opportunity Funding:
for
Project
Amount in EUR 15,000,000 € 1,500,000 €
420,000 € 30 % 450,000 €
Revenue/Savings Operation:
after
Item (Specify Revenues/Savings)
Amount in EUR
Fuel/Energy Savings
€
Natural Gas Savings
€
LPG Savings
€
Electricity Savings Avoided O&M Costs Source of Finance:
Item Equity ( 35 %) Debt ( 75 %)
150.000 € per year 2-3 € / sqm/month Amount in EUR Equity € 5.250.000,Debt € 9.750.000,-
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NPV (Net Present Value) after 20 years;
With funding
461,000 â‚Ź
Without funding
237,000 â‚Ź
Adequate target rate: 5 %
IRR (Internal Return): Pay-Back Project:
Rate
Period
With funding
15 %
Without funding
12 %
of
of With funding
7.8 years
Without funding
10.8 years
Lifetime of the plant:
25 years
Other Financial Indicators:
D. Ecological Impact Reduced emissions: Reduced CO2 emissions:
Item
Amount in t/year
ECO2
20,000 (for the production of eco concrete) 194 (for electricity saving)
Reduced NOx emissions:
ENOx
n/a
Reduced dust:
EDust
n/a
Other:
Ecologic materials used (no PVC, etc.)
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E. Picture Gallery / diverse graphics Roof view on the photovoltaic surface (on roof and on faรงade), southwest faรงade greening behind the faรงade located PV modules
View of the building
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REFERENCE CASE No. 6 A. Basic Information Project Name
Anonymous
Location (Country, Region, State/City, etc.)
Austria, Styria
Project Sponsor/Customer:
Company in the field of electric hardware production
Legal Status:
Legal entity
Official Address: Postal Address:
n/a n/a
Telephone Number:
n/a
Fax Number:
n/a
E-mail of the Company:
n/a
Website of the Organisation:
n/a
Contact Person
n/a
Number of Employees:
n/a
Registration Number
n/a
Date of Registration
n/a
Type of Sector Activity:
Company in the field of electric hardware production for automotive industry and electric equipments/products
Other information
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B.
GBE Factory Reference Cases
Project Characteristics
Scale
of □ General
□ Small Scale □ Medium Scale
Project:
X Large Scale □ Bundling Option Considered Type of Project:
X Renewable Energy
X Energy X Fuel □ Fugitive Efficiency Switching
□ Chemical Industry
□ Transport
□ Waste □ Land Management Use/Forestry
□ Others (please specify): Energy
Use
H/C
(E/H/C) Brief
Brief Description
description: Present Situation at The company is located in Styria - Austria, Project Site and made a study in integrating a solar thermal Objective cooling and heating system into their location. In the present situation focusing on energy requirements for production, one cooling and one heating network exist. The cooling network supplies 0°, 5° and 12° cold water temperature. The heating network includes a 60°/80° and 80°/100° network. Special demands occur in different buildings of the business park. The objectives of the solar plant is to provide low temperature heat supply to the ventilation system in building 2, cooling energy of 12°/18° to the cooling network and heating supply of 60°/80° to the intern network. It is a further objective to gain maximum utilization of low temperature energy by the new energy system. Proposed Activities
Solar collectors will be situated at the roof of building 1. The solar yield calculation is based on east-west located roof racks with a distance of 6 m. Beside an 80 cm gap, the whole roof will be covered with solar collectors. An existing conditioning system can be included into the construction. The required collector area for maximum 33
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GBE Factory Reference Cases
output is 1739 m² and could be constructed in cooperation with the original roof company constructing the roof building. Illustration:
Due to the collector area on roof of building 1 the summer energy requirements of this building can be decreased to almost zero. The solar plant construction includes a 165 kW absorption cooling machine whose rejected heat has to be cooled away by a cooling tower. For a possible utilize of the rejected heat, 4 low temperature heating registers are included to 4 ventilation system cycles of building 2 beside. All solar plant pipes can be located near the existing pipe system of the buildings. Two storage tanks á 70 m³ and the cooling tower will be located outside near the plant room on provided area with little construction work. The planed system is based on the integration of a LiBr-cooling machine to generate cold water for production between 12°/18° and to use rejected heat for air dehumidification of fresh air of building This solar system is able to produce 340,5 MWh cold and 1,017 MWh of heat per year. Applied Technologies applied are solar thermal Technology/Innovation collectors, a LiBr absorption cooling machine, cold and warm water networks, storage tanks, pipes and an internet connection for an online monitoring. The innovative aspect includes the focus on the system as a solar thermal heating & cooling system with an additional possible use of the rejection heat of the cooling tower. In this way the operation time of the cooling tower can be reduced to a minimum, which is the main electricity consumer of a solar thermal cooling system. The main solar heating consumer is a low temperature heat grid, which would allow very high solar yields. Other Information
34
GBE Factory
GBE Factory Reference Cases
C. Finance Project Cost Estimate:
Item Total Project Cost
Opportunity Funding:
for
Project
Amount in EUR 1.38 Mio. Euro 40 % 552,000 €
Revenue/Savings Operation:
after Item (Specify Revenues/Savings)
Amount in EUR
Fuel/Energy Savings Natural Gas Savings
54,165 €
LPG Savings Electricity Savings
16,249 €
Avoided O&M Costs Source of Finance:
Item
Amount in EUR
Equity (30 %)
414,000 €
Debt (70 %)
966,000 €
NPV (Net Present Value) With funding after 20 years;
n/a
Adequate target rate: 5 %
Without funding
n/a
Forecast Financial
With funding
IRR (Internal Return): Pay-Back Project:
Rate
Period
13 %
of Without funding of With funding Without funding
Lifetime of the plant:
9% 10.8 years 15.5 years 25 years
Other Financial Indicators:
35
GBE Factory
GBE Factory Reference Cases
D. Ecological Impact Reduced emissions:
Item
Amount in to/year
Reduced CO2 emissions:
ECO2
212
Reduced NOx emissions:
ENOx
n/a
Reduced dust:
EDust
n/a
Other:
36
GBE Factory
GBE Factory Reference Cases
BULGARIA
37
GBE Factory
GBE Factory Reference Cases
REFERENCE CASE No.1 A. Basic Information Project Name
PV installations in office buildings
Location (Country, Region, State/City, etc.)
Sofia, Bulgaria, Europe, EU
Project Sponsor/Customer:
Sun Service JSC
Legal Status:
Legal entity
Official Address:
1784 Sofia, bul. “Tsarigradsko shousse”133, office 614
Postal Address:
1784 Sofia, bul. “Tsarigradsko shousse”133, office 614
Telephone Number:
+359 (02) 975 02 02
Fax Number:
+359 (02) 971 84 23
E-mail of the Company:
office@sunservice-bg.com
Website of the Organisation: www.sunservice-bg.com Contact Person
Mr. Rumen Hristov – Executive Director
Number of Employees:
Medium Size Company
Registration Number
NA
Date of Registration
2007
Type of Sector Activity:
PV systems
Other information
38
GBE Factory
GBE Factory Reference Cases
B. Project Characteristics Scale of Project:
□ General
□ Small Scale □ Medium Scale Х Large Scale □ Bundling Option Considered
Type of Project:
Renewable Energy Chemical Industry
□ Energy □ Fuel □ Fugitive Efficiency Switching □ Transport
Х Waste □ Land Management Use/Forestry
□ Others (please specify): PV installations Energy Use (E/H/C)
E
Brief description:
Brief Decription Present Situation at PV hybrid autonym systems installed in Project Site and number of office buildings for lighting and Objective cooling, combined with energy storage systems.
Proposed Activities
The main project activities are as follows:
Feasibility Study (done); Preparation of Project Design Documents (done); Delivery of equipment and materials (done Civil / Installation Works (planned); Commissioning test and start-up (done) The installations are in operation
Applied PV installation – 25 kWe Technology/Innovation Other Information
39
GBE Factory
GBE Factory Reference Cases
C. Finance Project Cost Estimate:
Item
Amount in EUR
Project Design Equipment and Materials Civil / Installation Works Contingency Costs Commissioning Start up Costs
Test
and
Total Project Cost Revenue/Savings Operation:
after
9 375
Item (Specify
Amount in EUR
Revenues/Savings) Fuel/Energy Savings Natural Gas Savings LPG Savings 23 438
Electricity Savings Avoided O&M Costs Source of Finance:
Item
Amount in EUR
Equity (20%) Debt (80%) Forecast Financial
With
NPV (Net Present Value):
Revenues
Emission
Without
Emission
Credit
Credit
19 959
Revenues Forecast Financial IRR (Internal Return):
Rate
With
Emission
Credit
of Revenues Without
Emission
Credit
9%
Revenues Pay-Back Project:
Period
of With
Emission
Credit
Revenues Without
Emission
Credit
8.0 yr. 40
GBE Factory
GBE Factory Reference Cases
Revenues Opportunity Funding:
for
Project
Implemented
D. Ecological Impact Reduced emissions: Reduced CO2 emissions:
Item ECO2
Amount in t/yr 7
(equivalent) Reduced NOx emissions:
ENOx
Reduced dust:
EDust
Other:
41
GBE Factory
GBE Factory Reference Cases
REFERENCE CASE No.2 A. Basic Information Project Name
Construction of biomass boiler and co-generation for technology, heating and DHW
Location (Country, Region, Bulgaria, Svishtov Municipality, Svishtov city, South East State/City, etc.) Europe, EU Project Sponsor/Customer:
Svilotzel JSC
Legal Status:
Legal entity
Official Address:
5250 Svishtov, Western Industrial zone факс: 0631 41141
Postal Address:
5250 Svishtov, Western Industrial zone
Telephone Number:
+359 (0631) 41141
Fax Number:
+359 (0631) 41141
E-mail of the Company:
svilocell@svilosa.bg
Website
of
the www.sviloza.bg
Organisation: Contact Person
Mr. Michail Koltchev – Executive Director
Number of Employees:
Large company, more than 480
Registration Number
ЕIK: 814191178.
Date of Registration
29.09.2005
Type of Sector Activity:
Cellulose paper industry
Other information
42
GBE Factory
GBE Factory Reference Cases
B. Project Characteristics Scale of Project:
□ General
□ Small Scale □ Medium Scale Х Large Scale □ Bundling Option Considered
Type of Project:
Renewable Energy
□ Energy □ Fuel □ Fugitive Efficiency Switching
Х Chemical Industry
□ Transport
Х Waste □ Land Management Use/Forestry
□ Others (please specify): Energy Use (E/H/C)
E/H
Brief description:
Brief Decription Present Situation at Installed biomass boiler and co-generation Project Site and system, producing heat and electricity for Objective technology, heating and DHW needs using wastes from processed wood-pulp.
Proposed Activities
The main project activities are as follows:
Feasibility Study (done); Preparation of Project Design Documents (done); Delivery of equipment and materials (done); Civil / Installation Works (done); Commissioning test and start-up (done); The project is implemented
Applied Biomass boiler – 28 MWt Technology/Innovation Biomass co-generation: Heat – 70 MWt Electricity – 8,8 MTe. Other Information
43
GBE Factory
GBE Factory Reference Cases
C. Finance Project Cost Estimate:
Item
Amount in EUR
Project Design Equipment and Materials Civil / Installation Works Contingency Costs Commissioning Start up Costs
Test
and
Total Project Cost Revenue/Savings Operation:
after
25 000 000
Item (Specify
Amount in EUR
Revenues/Savings) Fuel/Energy Savings
3 100 000
Natural Gas Savings LPG Savings 1 066 667
Electricity Savings Avoided O&M Costs Source of Finance:
Item
Amount in EUR
Equity (20%) Debt (80%) Forecast Financial
With
NPV (Net Present Value):
Revenues
Emission
Without
Emission
Credit
17 203 856
Credit
Revenues Forecast Financial IRR (Internal Return):
Rate
With
Emission
Credit
of Revenues Without
Emission
Credit
14%
Revenues Pay-Back Project:
Period
of With
Emission
Credit
Revenues Without
Emission
Credit
6.0 yr. 44
GBE Factory
GBE Factory Reference Cases
Revenues Opportunity Funding:
for
Project
Implemented
D. Ecological Impact Reduced emissions: Reduced CO2 emissions:
Item ECO2
Amount in t/yr 3 240
(equivalent) Reduced NOx emissions:
ENOx
Reduced dust:
EDust
Other:
45
GBE Factory
GBE Factory Reference Cases
REFERENCE CASE No.3 A. Basic Information Project Name
Biogas plant in Albena JSC
Location (Country, Region, Bulgaria, Balchik Municipality, Balchik city, South East State/City, etc.) Europe, EU Project Sponsor/Customer:
Perpetuum Mobile BG JSCo
Legal Status:
Legal entity
Official Address:
9620 Albena Administrative Building, office 409 Bulgaria
Postal Address:
9620 Albena Administrative Building, office 409 Bulgaria
Telephone Number:
+359 (0) 885 853 063
Fax Number:
N/A
E-mail of the Company:
gigov@pmobile.bg
Website
of
the www.pmobile.bg
Organisation: Contact Person
Mr. Slavcho Gigov – Executive Director
Number of Employees:
Micro company, less than 10 / Large if the overall company group is taken into consideration, more than 1,500 employees in the whole group
Registration Number
Đ•IK: BG202009651
Date of Registration
06.04.2012
Type of Sector Activity:
Heat will be utilized in the Tourism Industry
Other information
46
GBE Factory
GBE Factory Reference Cases
B. Project Characteristics Scale of Project:
□ General
□ Small Scale □ Medium Scale Х Large Scale □ Bundling Option Considered
Type of Project:
Renewable Energy Chemical Industry
□ Energy □ Fuel □ Fugitive Efficiency Switching □ Transport
Х Waste □ Land Management Use/Forestry
□ Others (please specify): Tourist services Energy Use (E/H/C)
E/H
Brief description:
Brief Decription Present Situation at Biogas plant from organic waste, providing: Project Site and Heating of hotels, restaurants etc. Objective Heating up water for the tourists needs
Proposed Activities
The main project activities are as follows:
Applied Technology/Innovation
Feasibility Study (done); Preparation of Project Design Documents (in process); Delivery of equipment and materials (planned); Civil / Installation Works (planned); Commissioning test and start-up (planned);
Anaerobic Biogas plant with Co-generation – 1 MWe / 1 MWt
Other Information
47
GBE Factory
GBE Factory Reference Cases
C. Finance Project Cost Estimate:
Item
Amount in EUR
Project Design Equipment and Materials Civil / Installation Works Contingency Costs Commissioning Start up Costs
Test
and
Total Project Cost Revenue/Savings Operation:
after
3 700 000
Item (Specify
Amount in EUR
Revenues/Savings) Fuel/Energy Savings
500 000
Natural Gas Savings LPG Savings Electricity Savings Avoided O&M Costs Source of Finance:
Item
Amount in EUR
Equity (25%)
933,000
Debt (75%) Forecast Financial
With
NPV (Net Present Value):
Revenues
Emission
Without
Emission
2,800,000 Credit
Credit
1 564 462
Revenues Forecast Financial IRR (Internal Return):
Rate
With
Emission
Credit
of Revenues Without
Emission
Credit
12%
Revenues Pay-Back Project:
Period
of With
Emission
Credit
Revenues Without
Emission
Credit
7.0 yr.
48
GBE Factory
GBE Factory Reference Cases
Revenues Opportunity Funding:
for
Project
Implemented
D. Ecological Impact Reduced emissions: Reduced CO2 emissions:
Item ECO2
Amount in t/yr 389
(equivalent) Reduced NOx emissions:
ENOx
Reduced dust:
EDust
Other:
49
GBE Factory
GBE Factory Reference Cases
REFERENCE CASE No.4 A. Basic Information Project Name
Co-generation and biogas plant in Perpetuum Mobile BG Ltd. Momchil
Location (Country, Region, Bulgaria, Balchik Municipality, Balchik city, South East State/City, etc.) Europe, EU Project Sponsor/Customer:
Perpetuum Mobile BG JSCo
Legal Status:
Legal entity
Official Address:
9620 Albena Administrative Building, office 409 Bulgaria
Postal Address:
9620 Albena Administrative Building, office 409 Bulgaria
Telephone Number:
+359 (0) 885 853 063
Fax Number:
N/A
E-mail of the Company:
gigov@pmobile.bg
Website of the Organisation: www.pmobile.bg Contact Person
Mr. Slavcho Gigov – Executive Director
Number of Employees:
Micro company, less than 10 / Large if the overall company group is taken into consideration, more than 1,500 employees in the whole group
Registration Number
Đ•IK: BG202009651
Date of Registration
06.04.2012
Type of Sector Activity:
Heat will be utilized in fruits/vegetables processing
Other information
50
GBE Factory
GBE Factory Reference Cases
B. Project Characteristics Scale of Project:
□ General
□ Small Scale □ Medium Scale Х Large Scale □ Bundling Option Considered
Type of Project:
Renewable Energy Chemical Industry
□ Energy □ Fuel □ Fugitive Efficiency Switching □ Transport
Х Waste □ Land Management Use/Forestry
□ Others (please specify): Fruits/vegetables processing Energy Use (E/H/C)
E/H
Brief description:
Brief Decription Present Situation at C-generation and biogas plant from organic Project Site and waste, providing: Objective Electricity for local consumers and grid Heating up a greenhouse Utilization of the heat in a processing plant for fruits and vegetables Heating of office buildings
Proposed Activities
The main project activities are as follows:
Feasibility Study (done); Preparation of Project Design Documents (done); Delivery of equipment and materials (in process); Civil / Installation Works (in process); Commissioning test and start-up (planned);
Applied Anaerobic Biogas plant with Co-generation Technology/Innovation – 1 MWe / 1 MWt
Other Information
51
GBE Factory
GBE Factory Reference Cases
C. Finance Project Cost Estimate:
Item
Amount in EUR
Project Design Equipment and Materials Civil / Installation Works Contingency Costs Commissioning Start up Costs
Test
and
Total Project Cost Revenue/Savings Operation:
after
3 700 000
Item (Specify
Amount in EUR
Revenues/Savings) Fuel/Energy Savings
400 000
Natural Gas Savings LPG Savings 100 000
Electricity Savings Avoided O&M Costs Source of Finance:
Item
Amount in EUR
Equity (25%)
933,000
Debt (75%) Forecast Financial
With
NPV (Net Present Value):
Revenues
Emission
Without
Emission
2,800,000 Credit
Credit
1 064 462
Revenues Forecast Financial IRR (Internal Return):
Rate
With
Emission
Credit
of Revenues Without
Emission
Credit
9%
Revenues Pay-Back Project:
Period
of With
Emission
Credit
Revenues Without
Emission
Credit
8.0 yr. 52
GBE Factory
GBE Factory Reference Cases
Revenues Opportunity Funding:
for
Project
Implemented
D. Ecological Impact Reduced emissions: Reduced CO2 emissions:
Item ECO2
Amount in t/yr 389
(equivalent) Reduced NOx emissions:
ENOx
Reduced dust:
EDust
Other:
53
GBE Factory
GBE Factory Reference Cases
REFERENCE CASE No.5
A. Basic Information Project Name
Construction of biomass boiler station for heating and DHW
Location (Country, Region, State/City, etc.)
Bulgaria, Haskovo Municipality, Haskovo city, South East Europe, EU
Project Sponsor/Customer:
ZMM Haskovo Jsc
Legal Status:
Legal entity
Official Address:
76 Saedinenie Blvd., 6300 Haskovo, Bulgaria
Postal Address:
76 Saedinenie Blvd., 6300 Haskovo, Bulgaria
Telephone Number:
+359 (38) 603 050
Fax Number:
+359 (38) 603 051
E-mail of the Company:
zmm@zmm.bg
Website of the Organisation: www.zmm.bg Contact Person
Mr. Petar Andreev – Executive Director
Number of Employees:
94
Registration Number
BG 3001239098.
Date of Registration
20.04.1989
Type of Sector Activity:
Machinery wood processing industry
Other information
54
GBE Factory
GBE Factory Reference Cases
B. Project Characteristics Scale of Project:
□ General
Small Scale □ Medium Scale □ Large Scale □ Bundling Option Considered
Type of Project:
Renewable Energy
□ Energy Fuel □ Fugitive Efficiency Switching
□ Chemical Industry
□ Transport
□ Waste □ Land Management Use/Forestry
□ Others (please specify): Energy Use (E/H/C)
Heating/Hot Water
Brief description:
Brief Decription Present Situation at The private facilities of ZMM Haskovo have Project Site and built area of 550m2 and heating volume of Objective 1800m3. The buildings are heated by hot water oil boiler with installed thermal capacity of 200kW. The annual energy consumption of the buildings is 86 MWhth which costs EUR 17,200 per year. The proposed project uses clean technology using the wood biomass combustion for thermal energy generation in the private facilities. The project envisages replacement of the exciting light fuel oil consumption for heating and domestic hot water with ecologically, cheaply and accessibly biomass fuel in the type of wood chips and wood pellets. Proposed Activities
The main project activities are as follows:
Feasibility Study (is done); Preparation of Project Design Documents (in progress); Delivery of equipment and materials; Civil / Installation Works; Commissioning test and start-up.
Applied Construction of biomass boiler station with Technology/Innovation installed thermal capacity of 180kW. Biomass boiler of type CSA Marine 180 and auxiliary process equipment (feeding fuel system, internal heating installation, chimney, pumps et.c.) will be used for generation of DHW and heating. The 55
GBE Factory
GBE Factory Reference Cases
annual oil consumption for energy use in the premises will be reduced with 24% after the project completion. Other Information C. Finance Project Cost Estimate:
Item
Amount in EUR
Project Design
2500
Equipment and Materials
49,400
Civil / Installation Works
3,650
Contingency Costs Commissioning Start up Costs
Test
3,000
and
1,550
Total Project Cost 60,100 Revenue/Savings Operation:
after
Item (Specify
Amount in EUR
Revenues/Savings) Fuel/Energy Savings
17,200
Natural Gas Savings LPG Savings Electricity Savings Avoided O&M Costs Source of Finance:
Item
Amount in EUR
Equity (20%)
12,020
Debt (80%)
48,080
Forecast Financial
With
NPV (Net Present Value):
Revenues
Emission
Without
Emission
Credit
Credit
73,332
Revenues Forecast Financial IRR (Internal Return):
Rate
With
Emission
Credit
of Revenues Without
Emission
Credit
21.8%
56
GBE Factory
GBE Factory Reference Cases
Revenues Pay-Back Project:
Period
of With
Emission
Credit
Revenues Without
Emission
Credit
3.5 yr.
Revenues Opportunity Funding:
for
Project
D. Ecological Impact Reduced emissions:
Item
Amount in t/yr
Reduced CO2 emissions:
ECO2
26
Reduced NOx emissions:
ENOx
994
Reduced dust:
EDust
211
Other:
57
GBE Factory
GBE Factory Reference Cases
REFERENCE CASE No.6 A, Basic Information Project Name
RES project implementation Company in the town of Plovdiv
in
Motocar
Location (Country, Region, State/City, etc.)
Bulgaria, Plovdiv Municipality, 4007 Plovdiv
Project Sponsor/Customer:
Motocar Service Ltd
Legal Status:
Legal entity
Official Address:
26, Komatevsko shouse Str.
Postal Address:
26, Komatevsko shouse Str.
Telephone Number:
+359 887929900
Fax Number:
+359 32 65 75 80
E-mail of the Company:
crane_building@abv.bg
Service
Website of the Organisation: www.motocarservice.com Contact Person
Ms. Pepa Stoyanova
Number of Employees:
n.a
Registration Number
n.a
Date of Registration
n.a
Type of Sector Activity:
Production of motocars
Other information
58
GBE Factory
GBE Factory Reference Cases
B. Project Characteristics Scale of Project:
□ General
Small Scale □ Medium Scale □ Large Scale □ Bundling Option Considered
Type of Project:
Renewable Energy
□ Energy Fuel □ Fugitive Efficiency Switching
□ Chemical Industry
□ Transport
□ Waste □ Land Management Use/Forestry
□ Others (please specify): Energy Use (E/H/C)
Heating and hot water
Brief description:
Brief Decription Present Situation at The production buildings of Motocar Service Project Site and are heated by 3 hot water diesel boilers with Objective total installed thermal capacity of 900kW. The project envisages replacement of the exciting boilers for technological needs and heating with steam biomass boiler using wood chips as a fuel. Proposed Activities
The main project activities are as follows:
Feasibility Study (is done); Preparation of Project Design Documents (in progress); Delivery of equipment and materials; Civil / Installation Works; Commissioning test and start-up.
Applied Wood chips steam boiler with thermal Technology/Innovation capacity of 1.2 MW for supplying with thermal energy the production facilities in the plant. Other Information C. Finance Project Cost Estimate:
Item
Amount in EUR
Project Design Equipment and Materials Civil / Installation Works 59
GBE Factory
GBE Factory Reference Cases
Contingency Costs Commissioning Start up Costs
Test
and
Total Project Cost Revenue/Savings Operation:
after
340 000
Item (Specify
Amount in EUR
Revenues/Savings) Fuel/Energy Savings
165,000
Natural Gas Savings LPG Savings Electricity Savings Avoided O&M Costs Source of Finance:
Item
Amount in EUR
Equity (20%) Debt (80%) Forecast Financial
With
NPV (Net Present Value):
Revenues
Emission
Without
Emission
Credit
Credit
421 890
Revenues Forecast Financial IRR (Internal Return):
With
Rate
Emission
Credit
of Revenues Without
Emission
Credit
25.2%
Revenues Pay-Back Project:
Period
of With
Emission
Credit
Revenues Without
Emission
Credit
2.1 yr.
Revenues Opportunity Funding:
for
Project
D. Ecological Impact 60
GBE Factory
Reduced emissions:
GBE Factory Reference Cases
Item
Amount in t/yr
Reduced CO2 emissions:
ECO2
145
Reduced NOx emissions:
ENOx
1
Reduced dust:
EDust
1
Other:
61
GBE Factory
GBE Factory Reference Cases
ITALY
62
GBE Factory
GBE Factory Reference Cases
REFERENCE CASE No. 1 A. Basic Information Project Name
Construction of PV, biogas e biomass boiler station for electricity and heating
Location (Country, Region, State/City, etc.)
Italy, Verona
Project Sponsor/Customer:
Cantina Valpantena Scarl
Legal Status:
Legal entity
Official Address:
via Colonia Orfani di Guerra, 5/b, Quinto di Valpantena Verona
Postal Address:
via Colonia Orfani di Guerra, 5/b, Quinto di Valpantena Verona
Telephone Number:
+39 (45) 550032
Fax Number:
+39 (45) 550883
E-mail of the Company:
info@cantinavalpantena.it
Website of the Organisation: http://www.cantinavalpantena.it/ Contact Person
Mr. Luca Degani – General Manager
Number of Employees:
30
Registration Number Date of Registration Type of Sector Activity:
winery
Other information
small business unit in olive milling
63
GBE Factory
GBE Factory Reference Cases
B. Project Characteristics Scale of Project:
□ General
X Small Scale □ Medium Scale □ Large Scale □ Bundling Option Considered
Type of Project:
X Renewable Energy
□ Energy X Fuel □ Fugitive Efficiency Switching
□ Chemical Industry
□ Transport
X Waste □ Land Management Use/Forestry
□ Others (please specify): Energy Use (E/H/C)
E/H/C
Brief description:
Brief Decription Present Situation at The proposed project uses clean technology Project Site and using the winery waste biogas for electric Objective and thermal energy generation. The project also uses vine pruning in a wood chips biomass plant for thermal energy generation. The project includes also a PV roof plant. Proposed Activities
The main project activities are as follows:
Feasibility Study; Preparation of Project Design Documents (in progress); Delivery of equipment and materials; Civil / Installation Works; Commissioning test and start-up.
Applied Biogas plant n.1: 100 kW electric and 115 Technology/Innovation kW thermal supplied by a MAN engine. Biomass plant n.2: 1650 kW thermal PV Roof plant n.3: 109 kWp
Other Information
Biogas plant uses 2.550 t/y winery waste + 1.000 t/y water Biomass plant: 800 ha PV 100.000 kWh/year expected productivity
64
GBE Factory
C1.
GBE Factory Reference Cases
Finance Biogas plant N.1
Project Cost Estimate:
Item
Amount in EUR
Project Design Equipment and Materials Civil / Installation Works Contingency Costs Commissioning Start up Costs
Test
and
Total Project Cost Revenue/Savings Operation:
after
750.000
Item (Specify
Amount in EUR
Revenues/Savings) Fuel/Energy Savings Natural Gas Savings
168.000
LPG Savings - 27.500
Electricity Revenue O&M Costs Source of Finance:
Item
Amount in EUR
Equity (40%)
300.000
Debt (60%)
450.000
Forecast Financial
With
NPV (Net Present Value):
Revenues
Emission
Without
Emission
Credit
Credit
Revenues Forecast Financial IRR (Internal Return):
Rate
With
Emission
Credit
of Revenues Without
Emission
Credit
21,72%
Revenues Pay-Back Project:
Period
of With
Emission
Credit
Revenues Without
Emission
Credit
4,18 yr. 65
GBE Factory
GBE Factory Reference Cases
Revenues Other Financial Indicators:
Cost of debt
7,5%
D1 Ecological Impact Biogas plant Reduced emissions:
Item
Reduced CO2 emissions:
ECO2
Reduced NOx emissions:
ENOx
Amount in t/yr
206.700 Nm3
Avoided CH4:
Other:
C2 Finance BIOMASS PLANT N.2 Project Cost Estimate:
Item
Amount in EUR
Project Design Equipment and Materials Civil / Installation Works Contingency Costs Commissioning Start up Costs
Test
Total Project Cost Revenue/Savings Operation:
after
Item (Specify
and 1.000.000 Amount in EUR
Revenues/Savings) Fuel/Energy Savings
375.000
Natural Gas Savings LPG Savings Electricity Revenue O&M Costs
- 5.0000
66
GBE Factory
GBE Factory Reference Cases
Source of Finance:
Item
Amount in EUR
Equity (100%)
1.000.000
Debt (0%) Forecast Financial
With
NPV (Net Present Value):
Revenues
0
Emission
Without
Emission
Credit
Credit
Revenues Forecast Financial IRR (Internal Return):
Rate
With
Emission
Credit
of Revenues Without
Emission
Credit
10 years 14,1%
Revenues Pay-Back Project:
Period
of With
Emission
Credit
Revenues Without
Emission
Credit
3,08 yr.
Revenues Other Financial Indicators:
Cost of debt
%
D. Ecological Impact BIOMASS PLANT Reduced emissions:
Item
Reduced CO2 emissions:
ECO2
Reduced NOx emissions:
ENOx
Avoided Natural Gas per year:
Amount in t/yr
280.000 Sm3
Other:
67
GBE Factory
C3
GBE Factory Reference Cases
Finance PV roof plant N.3
Project Cost Estimate:
Item
Amount in EUR
Project Design
5.000
Equipment and Materials
108.000
Civil / Installation Works
72.000
Contingency Costs Commissioning Start up Costs
Test
and
Total Project Cost Revenue/Savings Operation:
after
185.000
Item (Specify
Amount in EUR
Revenues/Savings) Fuel/Energy Savings Natural Gas Savings LPG Savings 168.000
Electricity Revenue O&M Costs Source of Finance:
- 27.500 Item
Amount in EUR
Equity (20%)
37.000
Debt (80%) Forecast Financial
With
NPV (Net Present Value):
Revenues
Emission
Without
Emission
148.000 Credit
Credit
Revenues Forecast Financial IRR (Internal Return):
Rate
With
Emission
Credit
of Revenues Without
Emission
Credit
19%
Revenues Pay-Back Project:
Period
of With
Emission
Credit
Revenues
68
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GBE Factory Reference Cases
Without
Emission
Credit
6 yr.
Revenues Other Financial Indicators:
D3
Cost of debt
7,5%, duration 15 years
Finance PV roof plant
Reduced emissions:
Item
Reduced CO2 emissions:
ECO2
Reduced NOx emissions:
ENOx
Amount in t/yr 50
Avoided CH4:
Other:
69
GBE Factory
GBE Factory Reference Cases
REFERENCE CASE No. 2 A. Basic Information Project Name
Construction of PV roof plant for electricity generation and heat pump for thermal conversion
Location (Country, Region, State/City, etc.)
Italy, Verona
Project Sponsor/Customer:
Carrera S.p.A.
Legal Status:
Legal entity
Official Address:
VIA S.IRENE, 1, Caldierino (VR)
Postal Address:
VIA S.IRENE, 1, Caldierino (VR)
Telephone Number:
+39 (45) 613 91 11
Fax Number:
+39 (45) 613 91 11
E-mail of the Company:
carrera@carrerajeans.it
Website of the Organisation: http://www.carrerajeans.com/ Contact Person
Mr. Tito Tacchella – Owner
Number of Employees:
100
Registration Number Date of Registration Type of Sector Activity:
jeans and wear
Other information
70
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GBE Factory Reference Cases
B. Project Characteristics Scale of Project:
□ General
X Small Scale □ Medium Scale □ Large Scale □ Bundling Option Considered
Type of Project:
X Renewable Energy
□ Energy □ Fuel □ Fugitive Efficiency Switching
□ Chemical Industry
□ Transport
□ Waste □ Land Management Use/Forestry
□ Others (please specify): Energy Use (E/H/C)
E/H
Brief description:
Brief Decription Present Situation at The proposed project uses PV technology Project Site and for electric generation and use heat pumps Objective for conversion in thermal energy . Proposed Activities
The main project activities are as follows:
Feasibility Study (in progress); Preparation of Project Design Documents; Delivery of equipment and materials; Civil / Installation Works; Commissioning test and start-up.
Applied PV 38,64 kWp electric plus heat pump Technology/Innovation Other Information
38.000 kWh/year electric expected productivity, 50% converted in thermal by heat pump with COP 2,8. 53.200 kWh/year thermal expected productivity
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GBE Factory Reference Cases
C. Finance Project Cost Estimate:
Item
Amount in EUR
Project Design Equipment and Materials Civil / Installation Works Contingency Costs Commissioning Start up Costs
Test
and
Total Project Cost Revenue/Savings Operation:
after
73.000 + 60.000
Item (Specify
Amount in EUR
Revenues/Savings) Fuel/Energy Savings Natural Gas Savings
16.000
LPG Savings 6.220
Electricity Revenue O&M Costs Source of Finance:
Item
Amount in EUR
Equity (20%)
26.600
Debt (80%) Forecast Financial
With
NPV (Net Present Value):
Revenues
Emission
Without
Emission
106.400 Credit
Credit
Revenues Forecast Financial IRR (Internal Return):
Rate
With
Emission
Credit
of Revenues Without
Emission
Credit
19%
Revenues Pay-Back Project:
Period
of With
Emission
Credit
Revenues Without
Emission
Credit
5 yr. 72
GBE Factory
GBE Factory Reference Cases
Revenues Other Financial Indicators:
Cost of debt
7,5%, duration 15 years
D. Ecological Impact Reduced emissions:
Item
Reduced CO2 emissions:
ECO2
Reduced NOx emissions:
ENOx
Amount in t/yr 19
Avoided CH4:
Other:
Carrera is a Italian clothing corporation, founded in the mid 60’s in Verona. Carrera is a small clothing multinational industry as the production units are located in some of the major cotton producing countries, in order to have access to the best raw material, while the logistics and final inspection operations still remain in Italy to ensure the highest Carrera standards. In the last year, Carrera decided to aim at renewable energy, especially the solar one. They installed two new PV plants: one in the historical premises in Stallavena (Grezzana) and the other one in the new logistic point situated in Povegliano Veronese. The first has a power of 110 kWp that save 55 tCO2 a year and the second permits to save 107 tCO2 a year. In addition to this environmental benefit, Carrera replaced its asbestos’ roof with relevant advantages for safety and health. After this investment, Carrera think about the thermal theme, and decided to begin a study to use a heat pump to produce thermal energy for its office.
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GBE Factory Reference Cases
REFERENCE CASE No. 3 A. Basic Information Project Name
Construction of biogas plant from sludge slaughter to generate electricity and heating
Location (Country, Region, State/City, etc.)
Italy, Verona
Project Sponsor/Customer:
Not Available – customer doesn’t want to disclose information
Legal Status:
Legal entity
Official Address:
Verona
Postal Address:
Verona
Telephone Number: Fax Number: E-mail of the Company: Website of the Organisation: Contact Person Number of Employees: Registration Number Date of Registration Type of Sector Activity:
animal feed and meat sector
Other information
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GBE Factory Reference Cases
B. Project Characteristics Scale of Project:
□ General
□ Small Scale □ Medium Scale X Large Scale □ Bundling Option Considered
Type of Project:
X Renewable Energy
□ Energy □ Fuel □ Fugitive Efficiency Switching
□ Chemical Industry
□ Transport
X Waste □ Land Management Use/Forestry
□ Others (please specify): Energy Use (E/H/C)
E/H
Brief description:
Brief Decription Present Situation at The project uses sludge slaughter to create Project Site and biogas and to use it in a 1 MW cogenerator Objective for electric and thermal energy generation. . Proposed Activities
The main project activities are as follows:
Feasibility Study; Preparation of Project Design Documents; Delivery of equipment and materials; Civil / Installation Works; Commissioning test and start-up. Done August 2012
Applied 1 MW electric biogas plant, 1850 mc Technology/Innovation digester (20mt diameter, 6mt high) Other Information
50 days retention time in digester., 7.500 MWh/year electric generation,6.500 MWh/year thermal generation
75
GBE Factory
C.
GBE Factory Reference Cases
Finance Biogas plant
Project Cost Estimate:
Item
Amount in EUR
Project Design Equipment and Materials Civil / Installation Works Contingency Costs Commissioning Start up Costs
Test
and
Total Project Cost Revenue/Savings Operation:
after
6.000.000
Item (Specify
Amount in EUR
Revenues/Savings) Fuel/Energy Savings Natural Gas Savings LPG Savings 2.100.000
Electricity Revenue O&M Costs Source of Finance:
- 200.000 Item
Amount in EUR
Equity (20%)
1.200.000
Debt (80%)
4.800.000
Forecast Financial
With
NPV (Net Present Value):
Revenues
Emission
Without
Emission
Credit
Credit
Revenues Forecast Financial IRR (Internal Return):
Rate
With
Emission
Credit
of Revenues Without
Emission
Credit
30%
Revenues Pay-Back Project:
Period
of With
Emission
Credit
Revenues
76
GBE Factory
GBE Factory Reference Cases
Without
Emission
Credit
5 yr.
Revenues Other Financial Indicators:
D. Ecological Impact Biogas plant Reduced emissions:
Item
Reduced CO2 emissions:
ECO2
Reduced NOx emissions:
ENOx
Amount in t/yr
Avoided CH4:
Other:
77
GBE Factory
GBE Factory Reference Cases
REFERENCE CASE No. 4 A. Basic Information Project Name
Construction of PV roof plant for electricity generation
Location (Country, Region, State/City, etc.)
Italy, Verona
Project Sponsor/Customer:
ICI Caldaie S.p.A.
Legal Status:
Legal entity
Official Address:
VIA GIOVANNI PASCOLI, 38, CAMPAGNOLA di ZEVIO (VR)
Postal Address:
VIA GIOVANNI PASCOLI, 38, CAMPAGNOLA di ZEVIO (VR)
Telephone Number:
+39 (45) 8738511
Fax Number:
+39 (45) 8731148
E-mail of the Company:
info@icicaldaie.com
Website of the Organisation: http://www.icicaldaie.com/ Contact Person
Ing. Alessandro Zermian – Plant Manager
Number of Employees:
50
Registration Number Date of Registration Type of Sector Activity:
Industrial Boilers
Other information
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GBE Factory Reference Cases
B. Project Characteristics Scale of Project:
□ General
□ Small Scale X Medium Scale □ Large Scale □ Bundling Option Considered
Type of Project:
X Renewable Energy
□ Energy □ Fuel □ Fugitive Efficiency Switching
□ Chemical Industry
□ Transport
□ Waste □ Land Management Use/Forestry
□ Others (please specify): Energy Use (E/H/C)
E
Brief description:
Brief Decription Present Situation at The proposed project uses PV technology Project Site and using the sun for electric generation. Objective . Proposed Activities
The main project activities are as follows:
Feasibility Study (in progress); Preparation of Project Design Documents; Delivery of equipment and materials; Civil / Installation Works; Commissioning test and start-up.
Applied 925 (736 + 71,76 + 117,76) kWp electric. Technology/Innovation Other Information
919.041 kWh/year expected productivity
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GBE Factory Reference Cases
C. Finance Project Cost Estimate:
Item
Amount in EUR
Project Design Equipment and Materials Civil / Installation Works Contingency Costs Commissioning Start up Costs
Test
and
Total Project Cost Revenue/Savings Operation:
after
1.309.767
Item (Specify
Amount in EUR
Revenues/Savings) Fuel/Energy Savings
132.342
Natural Gas Savings LPG Savings 7.930
Electricity Revenue O&M Costs Source of Finance:
Item
Amount in EUR
Equity (30%)
392.930
Debt (70%)
916.837
Forecast Financial
With
NPV (Net Present Value):
Revenues
Emission
Without
Emission
Credit
Credit
Revenues Forecast Financial IRR (Internal Return):
Rate
With
Emission
Credit
of Revenues Without
Emission
Credit
21,59%
Revenues Pay-Back Project:
Period
of With
Emission
Credit
Revenues Without
Emission
Credit
4,96 yr. 80
GBE Factory
GBE Factory Reference Cases
Revenues Other Financial Indicators:
Cost of debt
7,5%, duration 15 years
D. Ecological Impact Reduced emissions:
Item
Reduced CO2 emissions:
ECO2
Reduced NOx emissions:
ENOx
Amount in t/yr 460
Avoided CH4:
Other:
81
GBE Factory
GBE Factory Reference Cases
REFERENCE CASE No. 5 A. Basic Information Project Name
Biomass plant to generate heat and cold
Location (Country, Region, State/City, etc.)
Italy, Verona
Project Sponsor/Customer:
Cantina Montezovo
Legal Status:
Legal entity
Official Address:
Località Zovo, Caprino Veronese - Italia
Postal Address:
Località Zovo, Caprino Veronese - Italia
Telephone Number: Fax Number:
Website of the Organisation: http://www.montezovo.com Contact Person Number of Employees: Registration Number Date of Registration Type of Sector Activity:
winery
Other information
82
GBE Factory
GBE Factory Reference Cases
B. Project Characteristics Scale of Project:
□ General
X Small Scale □ Medium Scale □ Large Scale □ Bundling Option Considered
Type of Project:
□ Renewable Energy
□ Energy □ Fuel □ Fugitive Efficiency Switching
□ Chemical Industry
□ Transport
X Waste □ Land Management Use/Forestry
□ Others (please specify): Energy Use (E/H/C)
H/C
Brief description:
Brief Decription Present Situation at Using vine pruning in a wood chips biomass Project Site and plant MONTEZOVO produce thermal Objective energy. During the summer they convert thermal energy in cold by an absorber plant
Proposed Activities
The main project activities are as follows:
Feasibility Study; Preparation of Project Design Documents; Delivery of equipment and materials; Civil / Installation Works; Commissioning test and start-up. (done);
Applied 400 kWt thermal Biomass plant and 280 Technology/Innovation kWf absorber Other Information
625 t/y vine pruning wood chips
83
GBE Factory
GBE Factory Reference Cases
C. Finance Project Cost Estimate:
Item
Amount in EUR
Project Design Equipment and Materials Civil / Installation Works Contingency Costs Commissioning Start up Costs
Test
and
Total Project Cost Revenue/Savings Operation:
after
500.000
Item (Specify
Amount in EUR
Revenues/Savings) Fuel/Energy Savings Natural Gas Savings
100.000
LPG Savings Electricity Revenue Costs of chips Source of Finance:
- 31.250
Item
Amount in EUR
Equity (100%)
500.000
Debt (0%) Forecast Financial
With
NPV (Net Present Value):
Revenues
0
Emission
Without
Emission
Credit
Credit
Revenues Forecast Financial IRR (Internal Return):
Rate
With
Emission
Credit
of Revenues Without
Emission
Credit
10 years 6,25%
Revenues Pay-Back Project:
Period
of With
Emission
Credit
Revenues Without
Emission
Credit
7,3 yr. 84
GBE Factory
GBE Factory Reference Cases
Revenues Other Financial Indicators:
Cost of debt
%
D. Ecological Impact Reduced emissions:
Item
Reduced CO2 emissions:
ECO2
Reduced NOx emissions:
ENOx
Amount in t/yr 500
Avoided Natural Gas per year:
Other:
The company produces bottles MONTE ZOVO CO2FREE The farm Monte Zovo (www.montezovo.com) and owner of two prestigious estates in the province of Verona: the Monte Zovo, in Caprino Veronese Zovo in the locality in which the corporate headquarters is situated in Bardolino area and seal Maff building in Val d'Illasi, City of Mezzane, which falls in the area of Valpolicella doc. The company has about 100 hectares of vineyards and 25 hectares of woodland. The owners, the family Cottini, are the protagonists of the ancient tradition for winery generations. Cottini Diego and his wife, Alberta, with the fi Michele, winemaker, and Matthias, run the company with passion and talent, as well as large-capacity innovative and entrepreneurial.
One of the hallmarks of the company and the innovative capacity that has developed, in particular reference to the technology to cover the energy needs of the winery, based on a biomass generator coupled to an absorption refrigerator and a range of intelligent technological solutions to minimize energy consumption while optimizing production processes. The energy system fueled by biomass produces: • thermal energy and hot water, up to a temperature of 80-85 ° C, for heating the premises (about 10,000 m2) and washings. For the washings is employed a sterile electric vaporizer, the choice of the company and that of using hot water-steam, completely eliminating the chemicals (caustic, chlorine, etc..); • cooling energy (water to 7 ° C) for cooling of the premises, the environment in the cellar (areas of reliable operation of wines) and for the maintenance of the desired temperatures in 85
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the containers of the must during the phases of fermentation. Il system energy generation and combined with various efficient solutions: • use of energy distribution systems the radiation type and the use of air handling units (Uta) to heat-cool- dehumidify humidify the air; • use of water pre-heated (85 ° C), produced by the boiler with biomass, for the production of steam, saving a thermal gradient of about 70 ° C, upstream of the vaporizer; • discharge of the washing waters centralized for about 80% with recovery of the residual heat through a plate heat exchanger (about 100 kWt); • thermal energy and thus recovered and reintegrated accumulations of inertial distribution substations.
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REFERENCE CASE No. 6 A. Basic Information Project Name
Construction of PV roof plant for electricity generation
Location (Country, Region, State/City, etc.)
Italy, Treviso
Project Sponsor/Customer:
PIEFFE UNION SPA
Legal Status:
Legal entity
Official Address:
VIA UMBRIA, 22, MOTTA DI LIVENZA (TV)
Postal Address:
VIA UMBRIA, 22, MOTTA DI LIVENZA (TV))
Telephone Number:
+39 0422 861 000
Fax Number:
+39 0422 860 227
E-mail of the Company:
pieffeunion@pieffeunion.com
Website of the Organisation: http://www.pieffeunion.com Contact Person
RINO PEZZUTTO– Plant Manager
Number of Employees:
70
Registration Number Date of Registration Type of Sector Activity:
wooden furniture
Other information
87
GBE Factory
GBE Factory Reference Cases
B. Project Characteristics Scale of Project:
□ General
□ Small Scale X Medium Scale □ Large Scale □ Bundling Option Considered
Type of Project:
X Renewable Energy
□ Energy □ Fuel □ Fugitive Efficiency Switching
□ Chemical Industry
□ Transport
□ Waste □ Land Management Use/Forestry
□ Others (please specify): Energy Use (E/H/C)
E
Brief description:
Brief Decription Present Situation at The proposed project uses PV technology Project Site and using the sun for electric generation. Objective . Proposed Activities
The main project activities are as follows:
Feasibility Study (in progress); Preparation of Project Design Documents; Delivery of equipment and materials; Civil / Installation Works; Commissioning test and start-up.
Applied 249,84 kWp electric. Technology/Innovation Other Information
249.590 kWh/year expected productivity
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GBE Factory Reference Cases
C. Finance Project Cost Estimate:
Item
Amount in EUR
Project Design Equipment and Materials Civil / Installation Works Contingency Costs Commissioning Start up Costs
Test
and
Total Project Cost Revenue/Savings Operation:
after
402.242
Item (Specify
Amount in EUR
Revenues/Savings) Fuel/Energy Savings
38.187
Natural Gas Savings LPG Savings 2.345
Electricity Revenue O&M Costs Source of Finance:
Item
Amount in EUR
Equity (30%)
120.673
Debt (70%)
281.569
Forecast Financial
With
NPV (Net Present Value):
Revenues
Emission
Without
Emission
Credit
Credit
Revenues Forecast Financial IRR (Internal Return):
Rate
With
Emission
Credit
of Revenues Without
Emission
Credit
18,11%
Revenues Pay-Back Project:
Period
of With
Emission
Credit
Revenues Without
Emission
Credit
5,98 yr. 89
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GBE Factory Reference Cases
Revenues Other Financial Indicators:
Cost of debt
7,5%, duration 15 years
D. Ecological Impact Reduced emissions:
Item
Reduced CO2 emissions:
ECO2
Reduced NOx emissions:
ENOx
Amount in t/yr 125
Avoided CH4:
Other:
90
GBE Factory
GBE Factory Reference Cases
REFERENCE CASE No. 7 A. Basic Information Project Name
Construction of biomass boiler station for heating
Location (Country, Region, State/City, etc.)
Italy, Verona
Project Sponsor/Customer:
Tenuta Pule
Legal Status:
Legal entity
Official Address:
Via Monga 9 - 37029 San Pietro in Cariano (VR)
Postal Address:
Via Monga 9 - 37029 San Pietro in Cariano (VR)
Telephone Number: Fax Number:
Website of the Organisation: http://www.tenutapule.com Contact Person Number of Employees: Registration Number Date of Registration Type of Sector Activity:
winery
Other information
91
GBE Factory
GBE Factory Reference Cases
B. Project Characteristics Scale of Project:
□ General
X Small Scale □ Medium Scale □ Large Scale □ Bundling Option Considered
Type of Project:
□ Renewable Energy
□ Energy □ Fuel □ Fugitive Efficiency Switching
□ Chemical Industry
□ Transport
X Waste □ Land Management Use/Forestry
□ Others (please specify): Energy Use (E/H/C)
H
Brief description:
Brief Decription Present Situation at The proposed project uses clean technology Project Site and using vine pruning in a wood chips biomass Objective plant for thermal energy generation.
Proposed Activities
The main project activities are as follows:
Feasibility Study; Preparation of Project Design Documents; Delivery of equipment and materials; Civil / Installation Works; Commissioning test and start-up. (done);
Applied 165 kWt thermal Biomass plant, Technology/Innovation Other Information
100 t/y vine pruning wood chips
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GBE Factory
GBE Factory Reference Cases
C. Finance Project Cost Estimate:
Item
Amount in EUR
Project Design Equipment and Materials Civil / Installation Works Contingency Costs Commissioning Start up Costs
Test
and
Total Project Cost Revenue/Savings Operation:
after
100.000
Item (Specify
Amount in EUR
Revenues/Savings) Fuel/Energy Savings
37.500
Natural Gas Savings LPG Savings Electricity Revenue O&M Costs Source of Finance:
- 5.000 Item
Amount in EUR
Equity (100%)
100.000
Debt (0%) Forecast Financial
With
NPV (Net Present Value):
Revenues
0
Emission
Without
Emission
Credit
Credit
Revenues Forecast Financial IRR (Internal Return):
Rate
With
Emission
Credit
of Revenues Without
Emission
Credit
10 years 14,1%
Revenues Pay-Back Project:
Period
of With
Emission
Credit
Revenues Without
Emission
Credit
3,08 yr. 93
GBE Factory
GBE Factory Reference Cases
Revenues Other Financial Indicators:
Cost of debt
%
D. Ecological Impact Reduced emissions:
Item
Reduced CO2 emissions:
ECO2
Reduced NOx emissions:
ENOx
Avoided Natural Gas per year:
Amount in t/yr
28.000 Sm3
Other:
94
GBE Factory
GBE Factory Reference Cases
GERMANY
95
GBE Factory
GBE Factory Reference Cases
REFERENCE CASE No.1 A. Basic Information Project Name
Construction of a green building concept store
Location (Country, Region, State/City, etc.)
Germany, Land Brandenburg, City of Berlin
Project Sponsor/Customer:
Big German large-scale retail trader
Legal Status:
Legal entity
Official Address: Postal Address: Telephone Number: Fax Number: E-mail of the Company: Website
of
the
Organisation: Contact Person Number of Employees: Registration Number Date of Registration Type of Sector Activity:
Large-Scale Retail Trade
Other information
96
GBE Factory
GBE Factory Reference Cases
B. Project Characteristics Scale of Project:
□ General
Small Scale □ Medium Scale □ Large Scale □ Bundling Option Considered
Type of Project:
□x Renewable Energy
□x Energy □ Fuel □ Fugitive Efficiency Switching
□ Chemical Industry
□ Transport
□ Waste □ Land Management Use/Forestry
□ Others (please specify): Energy Use (E/H/C)
Air conditioning/lighting/refrigeration
Brief description:
Brief Decription This Green Building project is a concept Present Situation at store building which brings together modern Project Site and architecture, energy-efficient technologies Objective and systems for the generation of renewable energies. The characteristics of this building are: -Energy efficient daylight architecture -Sustainable building material -Use of cooling and air conditioning systems featuring natural coolants -Photovoltaic and geothermal systems to provide renewable energy, -Collection and reuse of rainwater The main project activities are as follows: Proposed Activities Feasibility Study Preparation of Project Design Documents Delivery of equipment and materials; Civil / Installation Works; Commissioning test and start-up. The project combines together the best Applied technology on the market for: Technology/Innovation PV Geothermal Recovery of rainwater Solar thermal Day lighting Use of technology for cooling high energy saving Innovative Construction Materials Other Information
97
GBE Factory
GBE Factory Reference Cases
C. Finance Project Cost Estimate:
Item
Amount in EUR
Project Design
N/A
Equipment and Materials
N/A
Civil / Installation Works
N/A
Contingency Costs Commissioning Start up Costs
Test
and
N/A
Total Project Cost Revenue/Savings Operation:
after
N/A
Item (Specify
Amount in EUR
Revenues/Savings) Fuel/Energy Savings
Such integrated systems for
Natural Gas Savings
the production of electrical
LPG Savings
energy from renewable
Electricity Savings
sources and for energy saving
Avoided O&M Costs
lowers the cost of energy by more than 50%.
Source of Finance:
Item
Amount in EUR N/A
Equity (20%)
N/A Debt (80%) Forecast Financial
With
NPV (Net Present Value):
Revenues
Emission
Without
Emission
Credit
Credit
N/A
Revenues Forecast Financial IRR (Internal Return):
Rate
With
Emission
Credit
of Revenues Without
Emission
Credit
N/A
Revenues Pay-Back
Period
of With
Emission
Credit 98
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GBE Factory Reference Cases
Project:
Revenues Without
Emission
Credit
N/A
Revenues Opportunity Funding:
for
Project
D. Ecological Impact Reduced emissions:
Item
Amount in t/yr
Reduced CO2 emissions:
ECO2
N/A
Reduced NOx emissions:
ENOx
N/A
Reduced dust:
EDust
N/A
Other:
99
GBE Factory
GBE Factory Reference Cases
REFERENCE CASE No.2
A. Basic Information Project Name
Conversion of a production plant to green energy production
Location (Country, Region, Germany, Land Hessen, City of Frankfurt State/City, etc.) Project Sponsor/Customer:
Metals Wholesaler
Legal Status:
Legal entity
Official Address: Postal Address: Telephone Number: Fax Number: E-mail of the Company: Website of the Organisation: Contact Person Number of Employees: Registration Number Date of Registration Type of Sector Activity:
Large-Scale Trade
Other information
100
GBE Factory
GBE Factory Reference Cases
B. Project Characteristics Scale of Project:
□ General
Small Scale □ Medium Scale □ Large Scale □ Bundling Option Considered
Type of Project:
□x Renewable Energy
□Energy Efficiency
□ Fuel □ Fugitive Switching
□ Chemical Industry
□ Transport
□ Waste □ Land Management Use/Forestry
□ Others (please specify): Energy Use (E/H/C)
Air conditioning/lighting/refrigeration
Brief description:
Brief Decription Present Situation at This project shows the convenience to Project Site and modernize an old industrial building through Objective the use of alternative energy. Like many of the industrial buildings of the 70’s the problem of this plan was the insulation. To solve this problem the roof has been rebuild with innovative materials that allow more efficient exploitation of daylight and later 500 sq. solar panels were installed on it. Proposed Activities
The main project activities are as follows:
Feasibility Study Preparation of Project Design Documents Delivery of equipment and materials; Civil / Installation Works; Commissioning test and start-up.
Applied The project combines together the best Technology/Innovation technology on the market for: PV Innovative Construction Materials Other Information
101
GBE Factory
GBE Factory Reference Cases
C. Finance Project Cost Estimate:
Item
Amount in EUR
Project Design
8.000
Equipment and Materials
147.000
Civil / Installation Works
30.000
Contingency Costs Commissioning Start up Costs
Test
9.500 and
4.516
Total Project Cost Revenue/Savings Operation:
after
Item (Specify
204.516,00 Amount in EUR
Revenues/Savings) Fuel/Energy Savings
Such integrated systems for
Natural Gas Savings
the production of electrical
LPG Savings
energy from renewable
Electricity Savings
sources and for energy saving
Avoided O&M Costs
lowers the cost of energy by more than 50%.
Source of Finance:
Item Equity (20%) Debt (80%)
Pay-Back Project:
Period
Amount in EUR 40.903,2 163.612,8
of
6,1 yr
Estimated revenues 20 yr
621.101,48
Estimated profit period 20 yr
416.585,48
D. Ecological Impact Reduced emissions:
Item
Reduced CO2 emissions:
ECO2
Reduced NOx emissions:
ENOx
Amount in t/yr 572
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GBE Factory
Reduced dust:
GBE Factory Reference Cases
EDust
Other:
103
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REFERENCE CASE No.3 A. Basic Information Project Name Location (Country, Region, State/City, etc.) Project Sponsor/Customer:
Legal Status: Official Address: Postal Address: Telephone Number: Fax Number: E-mail of the Company: Website of the Organisation:
BeMobility 2.0; Subproject Micro Smart Grid Germany, Berlin Funded by the Federal Ministry of Transport, Building and Urban Development in Cooperation with Companies from the Science an Industry sector. - InnoZ - Schneider Electric - NBB Netzgesellschaft Berlin-Brandenburg - TU-Berlin DAI-Labor - TU-Berlin SENSE - DB Fuhrpark Services - Vattenfall Innovation Europe None Torgauer Straße 12-15, 10829 Berlin, Germany Torgauer Straße 12-15, 10829 Berlin, Germany +49 (0)30 23 8884 202 +49 (0)30 23 8884 120 info@innoz.de www.innoz.de
Contact Person
Frank Christian Hinrichs – Head of Project Fabian Reetz – Project Manager
Number of Employees:
50 (InnoZ) 10 working on the Project Micro Smart Grid (from all Partners)
Registration Number Date of Registration Type of Sector Activity:
Science in renewable energies, social science, smart grid and electric mobility
Other information
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B. Project Characteristics Scale of Project:
□ General
Small Scale □ Medium Scale □ Large Scale □ Bundling Option Considered
Type of Project:
Renewable Energy
Energy Fuel □ Fugitive Efficiency Switching
□ Chemical Industry Transport
□ Waste □ Land Management Use/Forestry
□ Others (please specify): Energy Use (E/H/C)
Electricity (Heat in plannig)
Brief description:
Brief Decription Present Situation at Together with the partners mentioned Project Site and above, the InnoZ built up an intelligent Objective distribution network for electric energy on the EUREF-Campus (European Energy Forum) on the old Gasometer in Berlin Schöneberg. The Micro Smart Grid is part of the Platform for electric Mobility in the InnoZ, which is part of BeMobility 2.0. The Platform for electric mobility can be used for expert forums, events, basic research or meetings. The InnoZ is tenant on the EUREF-Campus which is a project to build the CO2-neutral city of the future. Proposed Activities
The main project activities are as follows:
Feasibility Study Fundamental research in the fileld of smart grids Research regarding vehicle to grid User acceptance tests Leed-user focus-groups Setting up the infrastructure (hardware and software) Projectmanagement The Project includes: Applied - 3 Photovoltaik-Arrays Technology/Innovation - 5 vertical axis wind turbines - 2 stationary grid buffer batteries - an electric carsharing-station with Charging infrastructure for up to 28 simultaneous charging cars - access to an operating e-carsharing-fleet 105
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- real time monitoring of all component in the Grid - constant calculation of the optimized state of the grid and control of all components Other Information
C. Finance Project Cost Estimate:
Item
Amount in EUR
Total Project Cost for BeMobility 2.0 (The Micro Smart Grid is a Subproject) Revenue/Savings Operation:
after
Item (Specify
9.300.000,00
Amount in EUR
Revenues/Savings) The Micro Smart Grid is a Research and development project, which is not supposed to yield revenue. It is therefore not determined
Source of Finance:
Item
Amount in EUR
The Project is financed by 24 Partner Companies/Institutions which are partly funded by the Federal
Ministry
of
Transport,
Building
and
Urban
Development.
Funding-rates between 0100%
(depending
on
Company/Institution) Forecast Financial
With
NPV (Net Present Value):
Revenues
Emission
Without
Emission
Credit
Credit
Revenues
Forecast Financial IRR
(Internal
Rate
With
Emission
Each project partner estimates its own internal NPV for the Project. Those numbers are not available as they are confidential.
Credit
of 106
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Return):
Revenues Without
Emission
Credit
Revenues Pay-Back Project:
Period
of With
Emission
Revenues Without
Emission
Revenues Opportunity Funding:
Credit
for
Credit
Payback Period will be determined in follow-up Project
Project
D. Ecological Impact Reduced emissions:
Item
Reduced CO2 emissions:
ECO2
Reduced NOx emissions:
ENOx
Reduced dust:
EDust
Amount in t/yr 40
Other:
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REFERENCE CASE No.4 A. Basic Information Project Name
Indoor Alpine Center Hamburg-Wittenburg
Location (Country, Region, Wittenburg, Germany State/City, etc.) Project Sponsor/Customer:
van der Valk group
Legal Status: Official Address: Postal Address: Telephone Number: Fax Number: E-mail of the Company: Website of the Organisation: Contact Person Number of Employees: Registration Number Date of Registration Type of Sector Activity: Other information
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B. Project Characteristics Scale of Project:
□ General
Small Scale □ Medium Scale □ Large Scale □ Bundling Option Considered
Type of Project:
x Renewable Energy
□ Energy Fuel □ Fugitive Efficiency Switching
□ Chemical Industry
□ Transport
□ Waste □ Land Management Use/Forestry
□ Others (please specify): Energy Use (E/H/C)
E
Brief description:
Brief Decription The Alpincenter Wittenburg in the north of Present Situation at Germany is the world’s largest indoor ski Project Site and hall. Objective In June 2012 a four-megawatt photovoltaic system was installed over different roof surfaces. The challenges in the construction of this system were the unusual construction and height of the building, as well as the specific structural and fire prevention measures that had to be planned and realised. Alongside the building regulation requirements, in the Alpincenter Wittenburg the fire prevention requirements were implemented using all available technical resources. Proposed Activities
The main project activities are as follows:
Feasibility Study (is done); Preparation of Project Design Documents (done); Delivery of equipment and materials (done); Installation Works; (done) Commissioning test and start-up. (done) Extend of existing plant with large scale solar carports ( in progress)
Applied High quality polycrystalline modules have Technology/Innovation been installed onto the roof of the Alpincenter in order to produce electricity for self-consumption and grid-feed. The self-produced electricity is beeing used to 109
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cool down the hall inside. Benefit electricity is beeing delivered to the local electricty provider. The annual electricity consumption for energy use will be reduced by 20%. Other Information
C. Finance Project Cost Estimate:
Revenue/Savings Operation:
after
Item
Amount in EUR
Equipment and Materials
7,6 Mio
Total Project Cost
8,0 Mio
Item (Specify
Amount in EUR
Revenues/Savings) Electricity Savings
20 % per year
D. Ecological Impact Reduced emissions:
Item
Amount in t/yr
Reduced CO2 emissions:
ECO2
3.265
Reduced NOx emissions:
ENOx
1.444
Reduced dust:
EDust
203
Other:
SO2
1.603
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REFERENCE CASE No.5 A. Basic Information Project Name
Installation of PV modules on the building
Location (Country, Region, 22041 Hamburg, Germany State/City, etc.) Project Sponsor/Customer:
IWAN BUDNIKOWSKY GmbH & Co. KG
Legal Status: Official Address:
Wandsbeker Königstraße 62
Postal Address:
Wandsbeker Königstraße 62
Telephone Number: Fax Number: E-mail of the Company: Website of the Organisation:
www.budni.de
Contact Person Number of Employees: Registration Number Date of Registration Type of Sector Activity:
Retail chain with almost 160 individual branches
Other information
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B. Project Characteristics Scale of Project:
□ General
Small Scale □ Medium Scale □ Large Scale □ Bundling Option Considered
Type of Project:
x Renewable Energy
□ Energy Fuel □ Fugitive Efficiency Switching
□ Chemical Industry
□ Transport
□ Waste □ Land Management Use/Forestry
□ Others (please specify): Energy Use (E/H/C)
E/H/C
Brief description:
Brief Decription Present Situation at The project envisages installation of 526 Project Site and photovoltaic panels on a branch in Objective Tornesch with almost 100 kWp (KilowattPeak), the building is self-sufficient, the energy produced is sufficient for light, heating and cooling. Proposed Activities
The main project activities are as follows:
Feasibility Study; Preparation of Project Design Documents; Delivery of equipment and materials; Installation Works; Commissioning test and start-up. Extend of existing plant with large scale solar carports.
Applied High quality mono crystal modules will be Technology/Innovation installed on the roof of the building in order to produce electricity for self-consumption. The self-produced electricity will be used to heat and cool the building. Expected electricity savings is in the amount of 955.914 KWh. Other Information
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C. Finance Project Cost Estimate:
Item
Amount in EUR
Equipment and Materials Total Project Cost Revenue/Savings Operation:
after
Item (Specify
495.900 Amount in EUR
Revenues/Savings) Electricity Savings
157.169
D. Ecological Impact Reduced emissions:
Item
Amount in t/yr
Reduced CO2 emissions:
ECO2
N/A
Reduced NOx emissions:
ENOx
N/A
Reduced dust:
EDust
N/A
Other:
N/A
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REFERENCE CASE No.6 A. Basic Information Project Name
Construction of PV installation
Location (Country, Region, Hannover, Germany State/City, etc.) Project Sponsor/Customer:
Flughafen Hannover-Langenhagen GmbH
Legal Status: Official Address:
petzelstraĂ&#x;e 84, 30855 Langenhagen
Postal Address:
petzelstraĂ&#x;e 84, 30855 Langenhagen
Telephone Number: Fax Number: E-mail of the Company: Website of the Organisation:
www.hannover-airport.de
Contact Person Number of Employees: Registration Number Date of Registration Type of Sector Activity:
Transport and logistic of passengers and goods
Other information
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B. Project Characteristics Scale of Project:
□ General
Small Scale □ Medium Scale □ Large Scale □ Bundling Option Considered
Type of Project:
x Renewable Energy
□ Energy Fuel □ Fugitive Efficiency Switching
□ Chemical Industry
□ Transport
□ Waste □ Land Management Use/Forestry
□ Others (please specify): Energy Use (E/H/C)
E
Brief description:
Brief Decription Present Situation at The project envisages installation of the PV Project Site and installation with 490 kWp (Kilo Watt Peak). Objective The electricity will be produced for the airport own needs. The annual electric energy production in the amount 403.000 kWh will be expected. Proposed Activities
The main project activities are as follows:
Feasibility Study; Preparation of Project Design Documents; Delivery of equipment and materials; Installation Works; Commissioning test and start-up. Extend of existing plant with large scale solar carports.
Applied High quality poly crystal PV modules will be Technology/Innovation installed on the roof of the airport in order to produce electricity for self-consumption. Other Information
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C. Finance Project Cost Estimate:
Item
Amount in EUR
Equipment and Materials Total Project Cost Revenue/Savings Operation:
after
Item (Specify
950.000 Amount in EUR
Revenues/Savings) Electricity Savings
98.400
D. Ecological Impact Reduced emissions:
Item
Amount in t/yr
Reduced CO2 emissions:
ECO2
274
Reduced NOx emissions:
ENOx
N/A
Reduced dust:
EDust
N/A
Other:
N/A
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SLOVAKIA
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REFERENCE CASE No. 1 A. Basic Information Project Name
Increase of energy effectiveness in pulp production
Location (Country, Region, Ružomberok district, Žilina Region, Northern Slovakia State/City, etc.) Project Sponsor/Customer:
Mondi SCP a.s. , Ružomberok, Slovakia
Legal Status:
joint-stock company
Official Address:
Ružomberok, Tatranská cesta 3, Slovakia
Postal Address:
Ružomberok, Tatranská cesta 3, Slovakia
Telephone Number:
+421 910 555 175
Fax Number:
-
E-mail of the Company:
Olga.sotolova@mondigroup.com
Website of the
www.mondigroup.com
Organisation: Contact Person
Oľga Šotolová
Number of Employees:
1 131
Registration Number
31637051
Date of Registration
1.10.1995
Type of Sector Activity:
Pulp and paper production
Other information
Mondi SCP is one of the key mills of the Mondi Group. With production exceeding 474.000 tons of pulp and 535.000 tons of uncoated paper Mondi SCP is the biggest integrated mill producing paper and pulp in the Slovak Republic.
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B. Project Characteristics Scale of □ General
□ Small Scale
Project:
□ Medium Scale × Large Scale □ Bundling Option Considered
Type
of × Renewable × Energy Energy Efficiency Project: □ Chemical Industry
□ Transport
□ Fuel Switching
□ Fugitive
□ Waste □ Land Use/Forestry Management
Others (please specify): Energy Use
1. Electricity production for own consumption (pulp and paper production). 2. Excess of electricity production will be sold.
(E/H/C) 3. Supply of heat to the urban district heating company. Brief
Brief Description
descripti on:
Present Situation at Project Site and Objective
Will be installed a new recovery boiler RK3 with related new technology - new condensing steam turbine with generator, cooling circuit for steam turbine and build a new substation for the eduction of electric power. Furthermore, these changes will require reorganizing of the system for capture and liquidation of CNG gas emissions from the pulp production. Recovery boiler is the part of kraft process of pulping where chemicals for white liquor are recovered and reformed from black liquor. Concentrated black liquor contains organic dissolved wood residue, lignin, from previously processed wood in addition to sodium sulfate from the cooking chemicals added at the digester. Combustion of the organic portion of chemicals produces heat. In the recovery boiler heat is used to produce high pressure steam, which is used to generate electricity in a turbine. The turbine exhaust, low pressure steam is used for process heating. The recovered white liquor is used to further pulping. The new recovery boiler will be constructed over a two year period with an expected start-up in the fourth quarter of 2014. This investment at the mill will increase pulp production, reduce the mill’s environmental footprint and improve the overall cost position. Furthermore, the project will reduce the price of heat supplied through the urban district heating company to the population of Ružomberok.
HERB (high efficiency recovery boiler) ANDRITZ Applied Firing capacity: 1900tds/d Technology/I 119
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nnovation
Steam pressure 9.5 MPa Steam temperature 495 °C Boiler with implemented turbines and related equipment aimed at maximizing the production of electricity. Modification of combustion CNCG & DNCG gases. Optimizing the consumption of fresh water. Total installed capacity: 62,65 MWe and 408,5 MWt
Other Information
The new ANDRITZ boiler, which will be one of the most efficient recovery boilers in the world in terms of its power-to-heat ratio, will increase the mill’s electricity production significantly and provide conditions for operation with a minimized amount of fossil fuels. Mondi’s investment is part of an energy efficiency and environmental protection program to make the mill energy self-sufficient.
C. Finance Project Cost Estimate:
Item
Total Project Cost
Opportunity Funding:
for
Revenue/Savings Operation:
Amount in EUR
128 mil. EUR
Project no
after
Item (Specify Revenues/Savings)
Amount in EUR/year
Fuel/Energy Savings
-
Natural Gas Savings
6 mil. EUR
LPG Savings
-
Higher electricity production Avoided O&M Costs Source of Finance:
Item
18 mil. EUR 35 mil. EUR (once) Amount in EUR
Own financing
128 mil. EUR
Tax relief
25,4 mil. EUR
NPV (Net Present Value) With funding after 15 years; Adequate target rate: 5 % Without funding
130 mil. EUR
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With funding IRR (Internal Rate of Return):
Pay-Back Period of Project:
Without funding
38%
With funding
Without funding
Lifetime of the plant:
5 years
30 years
Other Financial Indicators:
D. Ecological Impact Reduced emissions:
Item
Amount in t/year
Reduced CO2 emissions:
37 000
Reduced NOx emissions:
57
Reduced dust:
82
Other:
SO2
54
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E. Picture Gallery / diverse graphics New recovery boiler
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REFERENCE CASE No. 2 A. Basic Information Project Name
Reconstruction of heating distribution system and fuel switching to reduce greenhouse gas emissions in Hnúšťa
Location (Country, Region, Hnúšťa, District of Rimavská Sobota, Banská Bystrica State/City, etc.) Region, Southern Slovakia Project Sponsor/Customer:
Rimavská Energetická s.r.o.
Legal Status:
Limited liability company
Official Address:
Železničná 990, Hnúšťa 981 01
Postal Address:
Železničná 990, Hnúšťa 981 01
Telephone Number:
047/5492 398
Fax Number:
047/5492 399
E-mail of the Company:
dudak@intechenergo.sk
Website of the
www.rimavskaenergeticka.sk
Organisation: Contact Person
Mgr. Ivan Ďuďák
Number of Employees: Registration Number
35 880 252
Date of Registration
24.02.2004
Type of Sector Activity:
Energy industry
Other information
Rimavská Energetická s.r.o. operates a central system of production and distribution of heat in Hnúšťa with population of 7 749 people (as of 31. December 2011).
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B. Project Characteristics Scale of □ General
□ Small Scale
Project:
□ Medium Scale x Large Scale □ Bundling Option Considered
Type
of x Renewable □ Energy Energy Efficiency Project: □ Chemical Industry
□ Transport
x Fuel Switching
□ Fugitive
□ Waste Management
□ Land Use/Forestry
Others (please specify): Energy
Heating and hot water
Use (E/H/C) Brief
Brief Description
descripti on:
Present Situation at Project Site and Objective
Till 2007 heating in Hnúšťa was provided by 8 gas boilers in several separate circuits. All these areas were dependent on natural gas, which represented 100% of the fuel base. A four-year investment program of modernization consisted in:
city heating
system
2008 – installation of one VESKO-B biomass boiler. At the same time the two largest heating circuits were interconnected, increasing the share of the heat produced from biomass. 2009 – realization of a connection for hot water from the biomass boiler to the industrial zone (chemical and rubber production) and the subsequent shut down of the gas boiler present in the industrial park. Gas boiler room spaces in the industrial park were used to expand the production. 2010 - 2011 – a complete replacement of the whole heat distribution system and centralization of the heat production into a single source - construction of residential heat exchange stations - installation of 360 solar collectors on 27 blocks of flats, decentralizing the domestic hot water supply system, removing distribution losses and improving the quality of the hot water supply
Applied Technology/I
2011 – enlargement of the heat production from biomass. Only two of he original gas boilers remained in operation as backup resources. - 1 pc of VESKO-B biomass boiler 3MW (Total heat production: 5833,38 MWh/year) 124
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nnovation
- 360 pc of solar collectors Citrin Solar CS 111-SF 0,627 MW (Total production: 10 454 GJ)
Other Information
A new heating system in Hnúšťa is due to undertaken investments one of the most modern and efficient in Slovakia. New technologies guarantee high efficiency of the system. The main advantage is stability based on the use of three primary energy sources - biomass, solar and natural gas. From the finalization of the project at the end of 2011 more than 95% of the heat in the city is produced from RES. From this point of view, the urban heating system in Hnúšťa is unique not only in Slovakia but also throughout Central Europe.
C. Finance Project Cost Estimate:
Item
Total Project Cost
Amount in EUR
5 322 972,16 EUR (solar panels) 1 488 337,38 EUR (biomass boiler) --------------------------------Total 6 811 309,54 EUR
Opportunity Funding:
for
Revenue/Savings Operation:
3 131 160,10 EUR 70% (solar panels) 734 281,88 EUR 50% (biomass boiler)
Project ERDF
after
Item (Specify Revenues/Savings)
Amount in EUR/year
Fuel/Energy Savings Natural Gas Savings
497 354 m3
LPG Savings Electricity Savings Avoided O&M Costs Source of Finance:
Item
Amount in EUR
Own financing
2 945 867,56 EUR
ERDF
3 865 441,98 EUR
NPV (Net Present Value) With funding after 25 years;
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Adequate target rate: 5 %
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Without funding
With funding IRR (Internal Rate of Return):
Pay-Back Period of Project:
Without funding
With funding
Without funding
Lifetime of the plant:
25 – 30 years
Other Financial Indicators:
D. Ecological Impact Reduced emissions:
Item
Amount in t/year
Reduced CO2 emissions:
2096,945
Reduced NOx emissions:
1,048
Reduced dust:
PM10
0,087
Other:
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E. Picture Gallery / diverse graphics VESKO-B biomass boiler 3MW
Works in progress
Biomass boiler room
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Replacement of the heat distribution system
System of solar collectors
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City of Hnúšťa and the industrial park
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Industrial park
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REFERENCE CASE No. 3 A. Basic Information Project Name
Combined heat and power plant – Organic Rankine Cycle TOP PELET 5.1MW
Location (Country, Region, Krnča, district of Topolčany, Nitra Region, Western State/City, etc.) Slovakia Project Sponsor/Customer:
TOP PELET s.r.o.
Legal Status:
Limited liability company
Official Address:
Družstevná 501, 956 19 KRNČA, SLOVAKIA
Postal Address:
Družstevná 501, 956 19 KRNČA, SLOVAKIA
Telephone Number:
+421 917 858 104
Fax Number: E-mail of the Company:
danoci@novaenergia.sk
Website of the
http://www.toppelet.sk
Organisation:
www.novaenergia.sk www.topholz.sk
Contact Person
Mgr. Matej Danóci
Number of Employees:
3
Registration Number
36 739 341
Date of Registration
14.02.2007
Type of Sector Activity:
Energy industry
Other information
TOP PELET is a company that provides services in the production of ecologic fuels, production and installation of boilers for heating and hot water production.
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B. Project Characteristics Scale of □ General
□ Small Scale
Project:
x Medium Scale □ Large Scale □ Bundling Option Considered
Type
of x Renewable □ Energy Energy Efficiency Project: □ Chemical Industry
□ Transport
□ Fuel Switching
□ Fugitive
□ Waste Management
□ Land Use/Forestry
Others (please specify): Energy
H/E
Use (E/H/C) Brief descripti on:
Brief Description Till May 2013 the project was working in testing mode. Present Previous situation: Situation at - Biomass boiler Project Site - Heat power 2,1 MWt and - Electricity power 0,0 MWe Objective - Wood waste fuel - Heat to heating and lumber drying After realization: - Biomass boiler Kohlbach + turbine Turboden - Heat power 4,1 MWt/ 118 000 GJ per year - Electricity power 1,0 MWe/ 7 372 MWh per year - Wood waste or wood chips fuel - Heat to heating, lumber drying and wood chips drying Applied Technology/I nnovation
Other Information
ORGANIC RANKINE CYCLE - KOHLBACH K8 – Biomass thermal oil boiler – 5150 KW thermal - TURBODEN 10 CHP SPLIT – ORC turbine The first project of ORC cogeneration based on biomass in Slovakia. ORC is a unique technology which combines heat and power from various renewable energy sources. Is particularly advantageous for decentralized production of electricity and heat. ORC devices have a high overall efficiency: 20% of heat coming from the thermal oil is converted into electricity, while 78% remains available at a relatively high temperature to further heat use. 132
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Power efficiency 20% Thermal efficiency 78% Heat loss by radiation and loss of generator 2% Technical advantages of ORC modules: - High efficiency cycle - The higher efficiency of the turbine - Low mechanical turbine burden through low peripheral speed - High reliability - Easy start up and shutdown of the plant - Automatic and smooth operation with low noise - Low operating and maintenance requirements - Low specific technical knowledge required - Long lifetime of the plant The combined heat and power plant is situated in the premises of TOPHOLZ s.r.o., in the village KrnÄ?a. TOPHOLZ is one of the biggest wood working companies in the region. It deals with wood processing and wood trading. TOPHOLZ s.r.o. has the capacity to cover the entire need for biomass and is a partner in the project. On the other side, TOP PELET will be an exclusive supplier of heat to TOPHOLZ s.r.o. The added value of the project is that since the beginning of its operation 80% of the generated heat can be used towards their internal consumption and sale to the partners.
C. Finance Project Cost Estimate:
Item
Total Project Cost
Opportunity Funding:
for
Revenue/Savings Operation:
Project EU FUNDS
after
Amount in EUR
7 113 352,- EUR + VAT
2 399 241,- EUR
Item (Specify Revenues/Savings)
Amount in EUR/year
Fuel/Energy Savings Natural Gas Savings LPG Savings Electricity Savings Avoided O&M Costs Source of Finance:
Item
Amount in EUR
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EU FUNDS
2 399 241,- EUR
BANK(VUB-INTESA SAN PAOLO)
2 614 111,- EUR
EQUITY (NOVA ENERGIA)
2 100 000,- EUR
NPV (Net Present Value) With funding after 25 years; Adequate target rate: 5 % Without funding
13% p.a.
With funding IRR (Internal Rate of Return): Without funding
Pay-Back Period of Project:
With funding
Without funding
Lifetime of the plant:
30 years
Other Financial Indicators:
D. Ecological Impact Reduced emissions:
Item
Amount in t/year
Reduced CO2 emissions:
11 755,64
Reduced NOx emissions:
6,5
Reduced dust:
PM10
0,351
Other:
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E. Picture Gallery / diverse graphics Organic Rankine Cycle
Works in progress
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Organic Rankine Cycle Turbogenerator
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REFERENCE CASE No. 4 A. Basic Information Project Name
Biomass boiler in gas boiler room SEVER - Rajec
Location (Country, Region, State/City, etc.)
Rajec, District of Žilina, Žilina Region, Northern Slovakia
Project Sponsor/Customer:
BINEKO spol s.r.o.
Legal Status:
Limited Liability Company
Official Address:
Javorová 164, 015 01 Rajec
Postal Address:
Javorová 164, 015 01 Rajec
Telephone Number:
+421 415 422 166
Fax Number: E-mail of the Company:
bineko@rajec.net
Website of the Organisation: Contact Person
Ing. Ivan Bajzík
Number of Employees: Registration Number
36 013 391
Date of Registration
15.11.1996
Type of Sector Activity:
Energy industry
Other information
Production and distribution of heat and hot water. Energy consulting.
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B. Project Characteristics Scale of
□ General
□ Small Scale x Medium Scale
Project:
□ Large Scale □ Bundling Option Considered Type Project:
of x Renewable Energy □ Chemical Industry
□ Energy Efficiency
x Fuel Switching
□ Fugitive
□ Transport
□ Waste Management
□ Land Use/Forestry
Others (please specify): Energy Use
H
(E/H/C) Brief
Brief Description
description: Present Situation at Project Site and Objective
Applied Technology/Inn ovation Other Information
- installation of BINDER 1,2 MW biomass boiler for the production of heat. One part of the heat is used locally, the rest is distributed. - installation of a new gas boiler (this part has not been financed by EU funds and has been installed in order to guarantee production of heating also when the biomass boiler is not operative for maintenance, etc.) - installation of a measurement and control system - complete renovation of interior wiring BINDER 1,2 MW biomass boiler for the production of heat (Estimated heat production from biomass: 16 223 GJ/year )
The boiler plant supplies heat to 600 residential units and 3 buildings (2 of them are clinic buildings). It brought a stable and partially reduced price of heat (5-10%) for the population after the reconstruction (already during repayment of the investment loan). It represent an interesting example of central heating of one city district, which saves costs beneficiaries, saves environment and it’s easily replicable in other areas.
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C. Finance Project Cost Estimate:
Item Total Project Cost
Opportunity Funding:
for
Amount in EUR 896 235 EUR + VAT
Project EU fund (Ministry of Economy
50%
Slovak Republic)
Revenue/Savings Operation:
after Item (Specify Revenues/Savings)
Amount in EUR/year
Fuel/Energy Savings Natural Gas Savings LPG Savings
388 750 m³/ 134 650,EUR
Electricity Savings Avoided O&M Costs Source of Finance:
Item Own resources (Investment loan)
Amount in EUR 448 117,5 EUR
50% NPV (Net Present Value) With funding after 25 years; Adequate target rate: 5 %
Without funding With funding
IRR (Internal Rate of Return): Pay-Back Project:
Period
Without funding of With funding
7 – 8 years (5 years eventually)
Without funding Lifetime of the plant:
14 – 16 years Min 25 years
Other Financial Indicators:
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D. Ecological Impact Reduced emissions:
Item
Amount in t/year
Reduced CO2 emissions:
1081
Reduced NOx emissions:
0,540
Reduced dust:
PM10
0,450
Other:
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E. Picture Gallery / diverse graphics Works in progress
After reconstruction 143
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REFERENCE CASE No. 5 A. Basic Information Project Name
Biomass electricity production in condensing mode
Location (Country, Region, Zvolen, Banská Bystrica Region, Central Slovakia State/City, etc.) Project Sponsor/Customer:
Bučina Zvolen a.s.
Legal Status:
joint-stock company
Official Address:
Lučenecká cesta 2266/6, 960 96 Zvolen
Postal Address:
Lučenecká cesta 2266/6, 960 96 Zvolen
Telephone Number:
+421 45 524 17 11
Fax Number:
+421 45 524 17 33
E-mail of the Company:
anna.kulichova@bucina.sk
Website of the
www.bucina.sk
Organisation: Contact Person
Anna Kulichová
Number of Employees: Registration Number
36029815
Date of Registration
05.02.1998
Type of Sector Activity:
Energy industry
Other information
The company undertook between 2003 and 2006 a substantial property and business restructuring. Bučina Zvolen passed from the wood processing sector to the energy sector, where the main business is the production of heat and electricity from renewable energy sources.
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B. Project Characteristics Scale of □ General
□ Small Scale
Project:
x Medium Scale □ Large Scale □ Bundling Option Considered
Type
of × Renewable □ Energy Energy Efficiency Project: □ Chemical Industry
□ Transport
□ Fuel Switching
□ Fugitive
□ Waste Management
□ Land Use/Forestry
Others (please specify): Energy
H/E
Use (E/H/C) Brief
Brief Description
descripti on:
Present Situation at Project Site and Objective
The project of electricity generation from the biomass fuel in condensation cycle realized in 2010-2011 at Bučina Zvolen plant consisted of rebuilding and combustion process modernization of the steam boilers K3, K4 and replacement of a 0.7 MW backpressure steam turbine for condensing steam turbine with one controlled process steam extraction. The generator's power is now 5,5 MW. Exhaust steam condensation takes place in aircooled condenser. The new biomass boiler has decreased the demand of external, mainly fossil based heat and power. The company uses a low quality biomass material, waste wood, wooden chips, bark, manufacture waste, saw dust and wooden dust from grinding wooden raw products.
Applied Technology/I nnovation
- modernization of 2 grate type biomass boilers SES Tlmače 16t/h, 2,8 MPa - one controlled-extraction condensing steam turbine with electric generator 5,5 MW (revolutions of turbine: 10000 ot/min) - ash handling equipment - complex control system Total electricity production: 37 300 MWh/year Total heat production: 500 000 GJ/year (138 888,89 MWh/year)
Other Information
The company needs yearly about 3% of 37300 MWh produced electricity for own consumption. Till 2009 the Bučina supplied the electricity to customers who had rented space in the complex, and were collected to the local distribution system. Actually the 147
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company supplies the electricity to a single customer - a regional distribution system operator Stredoslovenská energetika – distribúcia a.s. With production of 500 000 GJ of hot steam, Bučina supplies about the half of this production to the urban heating system of the city of Zvolen with population of 43 311 people (as of 31.12.2011). It is a good example of corporate energy self-sufficiency as a result of repeated investments in modern technology for the energy production from renewable sources, which could be replicated in areas where the waste wood is available.
C. Finance Project Cost Estimate:
Item
Total Project Cost
Opportunity Funding:
for
Project ERDF
Revenue/Savings Operation:
Amount in EUR
12 091 429,89 EUR
6 000 000,- EUR 49,62 %
after
Item (Specify Revenues/Savings)
Amount in EUR/year
Fuel/Energy Savings Natural Gas Savings LPG Savings Higher electricity production Avoided O&M Costs Source of Finance:
Item
Amount in EUR
Own financing
NPV (Net Present Value) With funding after 15 years; Adequate target rate: 5 % Without funding
With funding IRR (Internal Rate of
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Return):
Pay-Back Period of Project:
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Without funding
With funding
Without funding
Lifetime of the plant:
min 25 years
Other Financial Indicators:
D. Ecological Impact Reduced emissions:
Item
Amount in t/year
Reduced CO2 emissions:
56 989,49
Reduced NOx emissions:
31,757
Reduced dust:
PM10
1,653
Other:
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E. Picture Gallery / diverse graphics Steam turbine
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REFERENCE CASE No. 6 A. Basic Information Project Name
PROFIL RAKOVO, spol. s r.o. – technology for the use of solar energy
Location (Country, Region, Rakovo, District of Martin, Žilina Region, Central Slovakia State/City, etc.) Project Sponsor/Customer:
PROFIL RAKOVO, spol. s r.o.
Legal Status:
limited liability company
Official Address:
Rakovo 137, 038 42 Príbovce
Postal Address:
Rakovo 137, 038 42 Príbovce
Telephone Number:
+421 948 280 287
Fax Number: E-mail of the Company:
franko @ profil.sk profil @ profil.sk
Website of the
www.profil.sk
Organisation: Contact Person
Mgr.Franko Vladimír
Number of Employees:
9
Registration Number
31617883
Date of Registration
03.11.1994
Type of Sector Activity: Metal machining Other information
Company PROFIL RAKOVO spol. s.r.o., was founded in March 1997 as the first company in the Slovak territory specialized in manufacturing longitudinally welded steel pipes and thinwalled square and rectangular hollow sections which are mainly used in building industry and engineering.
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B. Project Characteristics Scale
of □ General
□ Small Scale x Medium Scale
Project:
□ Large Scale □ Bundling Option Considered Type
of x Renewable □ Energy Energy Efficiency Project: □ Chemical Industry
□ Transport
□ Fuel Switching
□ Fugitive
□ Waste Management
□ Land Use/Forestry
Others (please specify): Energy
E
Use (E/H/C) Brief
Brief Description
descripti on:
Present Situation at Project Site and Objective
The use of solar photovoltaic panels mounted on the roof of existing company buildings. The structure for the panels is designed to resist to a wind speed of 150 km/h. - 4444 solar panels installed - 5350 m2 of installed panels - 799,92 kWp installed capacity The project aims to reduce energy consumption and increase production efficiency.
Applied Technology/I nnovation
-
Other Information
4444 FV panels JC SOLAR - JCSM180D - 180 Wp aluminum support structure for PV panels secure network inverters system active lightning protection, with surge elements 1 pc router SUNNY WEB BOX Schuco 4 mm² connections system of low-voltage distribution to existing substations
Great part of produced electricity is consumed by the factory, offices and nearby facilities. The surplus production is supplied to the distribution system of Stredoslovenská Energetika a.s. Žilina through 2 existing substations 0,4 / 22 kV. A fine example of energy self-sufficiency of a small business that with a low investment aid could be easily replicated practically everywhere.
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C. Finance Project Cost Estimate:
Item
Amount in EUR
Total Project Cost
Opportunity Funding:
for
Project EU
Revenue/Savings Operation:
fund
through
4.399.560,- €
Slovak
Innovation and Energy Agency after
Item (Specify Revenues/Savings)
Fuel/Energy Savings
2.199.780,- € (50%) Amount in EUR/year
30 % of total expenses
Natural Gas Savings LPG Savings Electricity Savings Avoided O&M Costs Source of Finance:
Item
Amount in EUR
NPV (Net Present Value) With funding after 25 years; Adequate target rate: 5 %
Without funding
With funding IRR (Internal Rate of Return):
12,60% (300% in 25 years)
Without funding
Pay-Back Period of Project:
Lifetime of the plant:
With funding
7,9 years
Without funding
15 years
Min 25 years
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Other Financial Indicators:
D. Ecological Impact Reduced emissions:
Item
Amount in t/year
Reduced CO2 emissions:
375
Reduced NOx emissions:
0,09
Reduced dust:
PM10
0,008
Other:
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E. Picture Gallery / diverse graphics Before installation of the panels
Beginning of installation works
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