Cetalog Boyatech

Page 1

SOLID CARBIDE END MILLS H-SEM2

Standard Length

H-SEM4

Ordering Code 4 Flutes 2 Flutes

路 Micro grain carbide (Particle 0.2-0.4 m) 路 With TiAIN coating 路 Excellent performance in high speed machining

H-SEM2

D

1.0 1.5 2.0 2.5 3.0 4.0 5.0 6.0 8.0 10 12 14 16 18 20

H-SEM4010 H-SEM4015 H-SEM4020 H-SEM4025 H-SEM4030 H-SEM4040 H-SEM4050 H-SEM4060 H-SEM4080 H-SEM4100 H-SEM4120 H-SEM4140 H-SEM4160 H-SEM4180 H-SEM4200

H-SEM2010 H-SEM2015 H-SEM2020 H-SEM2025 H-SEM2030 H-SEM2040 H-SEM2050 H-SEM2060 H-SEM2080 H-SEM2100 H-SEM2120 H-SEM2140 H-SEM2160 H-SEM2180 H-SEM2200

L

H-SEM4

3 3 3 3 3 4 5 6 8 10 12 14 16 18 20

3 4 6 8 8 11 13 16 19 22 26 30 32 38 38

H-SEM4010L H-SEM4015L H-SEM4020L H-SEM4025L H-SEM4030L H-SEM4040L H-SEM4050L H-SEM4060L H-SEM4080L H-SEM4100L H-SEM4120L H-SEM4160L H-SEM4200L

1

L

38 38 38 38 38 50 50 50 60 75 75 90 100 100 100

Extended Flute Type

L

Ordering Code 4 Flutes 2 Flutes H-SEM2010L H-SEM2015L H-SEM2020L H-SEM2025L H-SEM2030L H-SEM2040L H-SEM2050L H-SEM2060L H-SEM2080L H-SEM2100L H-SEM2120L H-SEM2160L H-SEM 2200L

Dimension(mm) d l

D 1.0 1.5 2.0 2.5 3.0 4.0 5.0 6.0 8.0 10 12 16 20

Dimension(mm) d l 3 3 3 3 3 4 5 6 8 10 12 16 20

5 7.5 10 12.5 15 20 25 25 35 45 50 65 70

L 60 60 60 60 80 80 80 80 90 100 100 150 150


SOLID CARBIDE BALL MILLS H-SBM2

Standard Length

H-SBM4

Dimension(mm)

Ordering Code 2 Flutes 4 Flutes

D

d

l

L

H-SBM2010 H-SBM2015 H-SBM2020 H-SBM2025 H-SBM2030 H-SBM2040 H-SBM2050 H-SBM2060 H-SBM2080 H-SBM2100 H-SBM2120 H-SBM2140 H-SBM2160 H-SBM2180 H-SBM2200

1.0 1.5 2.0 2.5 3.0 4.0 5.0 6.0 8.0 10 12 14 16 18 20

3 3 3 3 3 4 5 6 8 10 12 14 16 18 20

2 3 4 5 6 8 10 12 15 20 26 25 25 30 30

38 38 38 38 38 50 50 50 60 75 75 90 100 100 100

H-SBM2

H-SBM4010 H-SBM4015 H-SBM4020 H-SBM4025 H-SBM4030 H-SBM4040 H-SBM4050 H-SBM4060 H-SBM4080 H-SBM4100 H-SBM4120 H-SBM4140 H-SBM4160 H-SBM4180 H-SBM4200

L

H-SBM4

Ordering Code 2 Flutes 4 Flutes H-SBM2010L H-SBM2015L H-SBM2020L H-SBM2025L H-SBM2030L H-SBM2040L H-SBM2050L H-SBM2060L H-SBM2080L H-SBM2100L H-SBM2120L H-SBM2160L H-SBM 2200L

H-SBM4010L H-SBM4015L H-SBM4020L H-SBM4025L H-SBM4030L H-SBM4040L H-SBM4050L H-SBM4060L H-SBM4080L H-SBM4100L H-SBM4120L H-SBM4160L H-SBM4200L

L

Extended Flute

Dimension(mm) D

d

l

I1

U/C

L

1 1.5 2 2.5 3 4 5 6 8 10 12 16 20

3 3 3 3 3 4 5 6 8 10 12 16 20

2 2.5 3 2.5 4 5 6 8 12 15 15 20 25

6 8 8 12 22 30 35 35 45 50 50 70 70

0.9 1.4 1.9 2.35 2.85 3.85 4.8 5.7 7.7 9.5 11.5 15.5 19.5

60 60 60 60 60 80 80 80 90 100 100 150 150

2

路 Micro grain carbide (Particle 0.2-0.4 m) 路 With TiAIN coating Type 路 Excellent performance in high speed machining


SOLID CARBIDE RADIUS CORNER END MILLS H-SEM2

-r

H-SEM4

-r

Dimension(mm)

Ordering Code

路 Micro grain carbide (Particle 0.2-0.4 m) 路 With TiAIN coating 路 Excellent performance in high speed machining

2 Flutes

4 Flutes

D

d

R

l

L

H-SEM2030-r05 H-SEM2030-r10 H-SEM2040-r05 H-SEM2040-r10 H-SEM2060-r05 H-SEM2060-r10 H-SEM2060-r15 H-SEM2060-r20 H-SEM2080-r05 H-SEM2080-r10 H-SEM2080-r15 H-SEM2080-r20 H-SEM2080-r30 H-SEM2100-r05 H-SEM2100-r10 H-SEM2100-r15 H-SEM2100-r20 H-SEM2100-r30 H-SEM2120-r05 H-SEM2120-r10 H-SEM2120-r20 H-SEM2120-r30 H-SEM2160-r05 H-SEM2160-r10 H-SEM2160-r20 H-SEM2160-r30

H-SEM4030-r05 H-SEM4030-r10 H-SEM4040-r05 H-SEM4040-r10 H-SEM4060-r05 H-SEM4060-r10 H-SEM4060-r15 H-SEM4060-r20 H-SEM4080-r05 H-SEM4080-r10 H-SEM4080-r15 H-SEM4080-r20 H-SEM4080-r30 H-SEM4100-r05 H-SEM4100-r10 H-SEM4100-r15 H-SEM4100-r20 H-SEM4100-r30 H-SEM4120-r05 H-SEM4120-r10 H-SEM4120-r20 H-SEM4120-r30 H-SEM4160-r05 H-SEM4160-r10 H-SEM4160-r20 H-SEM4160-r30

3.0 3.0 4.0 4.0 6.0 6.0 6.0 6.0 8.0 8.0 8.0 8.0 8.0 10.0 10.0 10.0 10.0 10.0 10.0 12.0 12.0 12.0 16.0 16.0 16.0 16.0

3 3 4 4 6 6 6 6 8 8 8 8 8 10 10 10 10 10 10 12 12 12 16 16 16 16

0.5 1.0 0.5 1.0 0.5 1.0 1.5 2.0 0.5 1.0 1.5 2.0 3.0 0.5 1.0 1.5 2.0 3.0 0.5 1.0 2.0 3.0 0.5 1.0 2.0 3.0

8 8 11 11 16 16 16 16 19 19 19 19 19 19 26 22 22 22 22 26 26 26 32 32 32 32

38 38 50 50 50 50 50 50 60 60 60 60 60 60 75 75 75 75 75 75 75 75 100 100 100 100

7


FOR HIGH HARDNESS METAL MACHINING SOLID CARBIDE END MILLS H-HEM4

-r

H-HEM6

-r

Ordering Code

Dimension(mm)

4 Flutes

6 Flutes

D

d

l

L

H-HEM4030 H-HEM4040 H-HEM4050 H-HEM4060 H-HEM4080 H-HEM4100 H-HEM4120 H-HEM4140 H-HEM4160 H-HEM4180 H-HEM4200

H-HEM6030 H-HEM6040 H-HEM6050 H-HEM6060 H-HEM6080 H-HEM6100 H-HEM6120 H-HEM6140 H-HEM6160 H-HEM6180 H-HEM6200

3 4 5 6 8 10 12 14 16 18 20

3 4 5 6 8 10 12 14 16 18 20

8 11 13 16 19 22 26 30 32 38 38

38 50 50 50 60 75 75 90 100 100 100

8

路 Micro grain carbide (Particle 0.2-0.4 m) 路 With TiAIN coating 路 45 Helix cutting edges 路 Recommend to machining high hardness metal


FOR HIGH SPEED MACHINING FOR GRAFHITE MACHINING

FOR ALUMINIUM AND NONFERROUS METAL MACHINING



Non - Standard Tool Series (Special Tools)


FOR GRAPHITE MACHINING SOLID CARBIDE END MILLS G-SEM3

G-SEM2

Standard Length

Ordering Code 2 Flutes

3 Flutes

D

G-SEM2010 G-SEM2015 G-SEM2020 G-SEM2025 G-SEM2030 G-SEM2040 G-SEM2050 G-SEM2060 G-SEM2080 G-SEM2100 G-SEM2120 G-SEM2140 G-SEM2160 G-SEM2180 G-SEM2200

G-SEM3010 G-SEM3015 G-SEM3020 G-SEM3025 G-SEM3030 G-SEM3040 G-SEM3050 G-SEM3060 G-SEM3080 G-SEM3100 G-SEM3120 G-SEM3140 G-SEM3160 G-SEM3180 G-SEM3200

1.0 1.5 2.0 2.5 3.0 4.0 5.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0

G-SEM2

L

G-SEM3

Dimension(mm) d l 3 3 3 3 3 4 5 6 8 10 12 14 16 18 20

L

L 38 38 38 38 38 50 50 50 60 75 75 75 75 100 100

3 4 6 8 8 11 13 16 19 22 26 32 32 38 38

Extended Flute Type

Ordering Code 2 Flutes

3 Flutes

D

G-SEM2030L G-SEM2040L G-SEM2050L G-SEM2060L G-SEM2080L G-SEM2100L G-SEM2120L G-SEM2160L G-SEM2200L

G-SEM3030L G-SEM3040L G-SEM3050L G-SEM3060L G-SEM3080L G-SEM3100L G-SEM3120L G-SEM3160L G-SEM3200L

3.0 4.0 5.0 6.0 8.0 10.0 12.0 16.0 20.0

Dimension(mm) d l 3 4 5 6 8 10 12 16 20

10

15 20 25 25 35 45 50 65 70

L8080

80 80 90 100 100 150 150

· Micro grain carbide (Particle 0.2-0.4 m) · For general purpose end milling of graphite · With PCD coating · Excellent ship flow by specific designed geometry


FOR ALUMINIUM AND NONFERROUS METAL MACHINING

SOLID CARBIDE END MILLS Standard Length

A-SEM4

A-SEM2

Ordering Code 2 Flutes 4 Flutes

· Micro grain carbide Particle 0.2-0.4 m) · For general purpose end milling of aluminium and nonferrous metals · Excellent performance in Aluminium and light metal alloy with high helix cutting edges · Excellent chip flow by specific designed geonetry

A-SEM2010 A-SEM2015 A-SEM2020 A-SEM2025 A-SEM2030 A-SEM2040 A-SEM2050 A-SEM2060 A-SEM2080 A-SEM2100 A-SEM2120 A-SEM2140 A-SEM2160 A-SEM2180 A-SEM2200 A-SEM2

L

A-SEM4

Ordering Code 4 Flutes 2 Flutes A-SEM2030L A-SEM2040L A-SEM2050L A-SEM2060L A-SEM2080L A-SEM2100L A-SEM2120L A-SEM2160L A-SEM2200L

D

A-SEM3010 A-SEM3015 A-SEM3020 A-SEM3025 A-SEM3030 A-SEM3040 A-SEM3050 A-SEM3060 A-SEM3080 A-SEM3100 A-SEM3120 A-SEM3140 A-SEM3160 A-SEM3180 A-SEM3200

A-SEM3030L A-SEM3040L A-SEM3050L A-SEM3060L A-SEM3080L A-SEM3100L A-SEM3120L A-SEM3160L A-SEM3200L

9

1.0 1.5 2.0 2.5 3.0 4.0 5.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0

Dimension(mm) d l 3 3 3 3 3 4 5 6 8 10 12 14 16 18 20

3 4 6 8 8 11 13 16 19 22 26 30 32 38 38

L 38 38 38 38 38 50 50 50 60 75 75 90 100 100 100

Extended Flute Type

L

D 3.0 4.0 5.0 6.0 8.0 10.0 12.0 16.0 20.0

Dimension(mm) l d 3 4 5 6 8 10 12 16 20

15 20 25 25 35 45 50 65 70

L 60 80 80 80 90 100 100 150 150


MICRO SOLID CARBIDE BALL MILLS M-SBM2

Standard Length

Dimension(mm)

Ordering Code 2 Flutes

D

d

l1

l

L

M-SBM2002 M-SBM2003 M-SBM2004 M-SBM2005 M-SBM2006 M-SBM2007 M-SBM2008 M-SBM2009 M-SBM2010

0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

3 3 3 3 3 3 3 3 3

-

0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

38 38 38 38 38 38 38 38 38

M-SBM2

L

Extended Flute Type

Dimension(mm)

Ordering Code 2 Flutes

D

d

l1

l

L

M-SBM2002L M-SBM2003L M-SBM2004L M-SBM2005L M-SBM2006L M-SBM2007L M-SBM2008L M-SBM2009L M-SBM2010L

0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

3 3 3 3 3 3 3 3 3

0.8 1.2 2 2.5 3 3.5 4 4.5 5

0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

38 38 38 38 38 38 38 38 38

4

路 Micro grain carbide (Particle 0.2-0.4 m) 路 With TiAIN coating 路 Excellent performance in high speed machining


MICRO SOLID CARBIDE END MILLS M-SEM2

Standard Length

Dimension(mm)

Ordering Code

路 Micro grain carbide (Particle 0.2-0.4 m) 路 With TiAIN coating 路 Excellent performance in high speed machining

2 Flutes

D

d

l1

l

L

M-SEM2002 M-SEM2003 M-SEM2004 M-SEM2005 M-SEM2006 M-SEM2007 M-SEM2008 M-SEM2009 M-SEM2010

0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

3 3 3 3 3 3 3 3 3

-

0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0

38 38 38 38 38 38 38 38 38

M-SEM2

L

Extended Flute Type

Dimension(mm)

Ordering Code 2 Flutes

D

d

l1

l

L

M-SEM2002L M-SEM2003L M-SEM2004L M-SEM2005L M-SEM2006L M-SEM2007L M-SEM2008L M-SEM2009L M-SEM2010L

0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

3 3 3 3 3 3 3 3 3

1 1.5 2 2.5 3 3.5 4 4.5 5

0.3 0.5 0.6 0.8 0.9 1.1 1.2 1.4 1.5

38 38 38 38 38 38 38 38 38

3


d4 shank End mills H-MEM2 d4 shank End mills for Graphite Cutting G-MEM2 Ordering Code

· Micro grain carbide (Particle 0.2-0.4 m) · With TiAIN coating · Excellent performance in high speed machining · Micro grain carbide (Particle 0.2-0.4 m) · Loger life for Graphite Cutting with DLC+TiAIN Coating · More ufl ecy for Graphite Cutting with special Geometry Design

Dimension(mm)

2 Flutes

2 Flutes

D

l

l1

U/C

L

H-MEM2004-02 H-MEM2004-04 H-MEM2006-04 H-MEM2006-06 H-MEM2006-08 H-MEM2008-06 H-MEM2008-08 H-MEM2008-10 H-MEM2010-06 H-MEM2010-10 H-MEM2010-12 H-MEM2012-08 H-MEM2012-10 H-MEM2014-08 H-MEM2014-10 H-MEM2014-12 H-MEM2015-10 H-MEM2015-12 H-MEM2015-16 H-MEM2016-10 H-MEM2016-12 H-MEM2016-16 H-MEM2018-10 H-MEM2018-12 H-MEM2018-16 H-MEM2020-10 H-MEM2020-12 H-MEM2020-14 H-MEM2020-20 H-MEM2022-20 H-MEM2025-20

G-MEM2004-02 G-MEM2004-04 G-MEM2006-04 G-MEM2006-06 G-MEM2006-08 G-MEM2008-06 G-MEM2008-08 G-MEM2008-10 G-MEM2010-08 G-MEM2010-10 G-MEM2010-12 G-MEM2012-08 G-MEM2012-10 G-MEM2014-08 G-MEM2014-10 G-MEM2014-12 G-MEM2015-10 G-MEM2015-12 G-MEM2015-16 G-MEM2016-10 G-MEM2016-12 G-MEM2016-16 G-MEM2018-10 G-MEM2018-12 G-MEM2018-16 G-MEM2020-10 G-MEM2020-12 G-MEM2020-14 G-MEM2020-20 G-MEM2022-20 G-MEM2025-20

0.4 0.4 0.6 0.6 0.6 0.8 0.8 0.8 1.0 1.0 1.0 1.2 1.2 1.4 1.4 1.4 1.5 1.5 1.5 1.6 1.6 1.6 1.8 1.8 1.8 2.0 2.0 2.0 2.0 2.2 2.5

0.6 0.6 0.9 0.9 0.9 1.2 1.2 1.2 1.5 1.5 1.5 1.8 1.8 2.1 2.1 2.1 2.3 2.3 2.3 2.4 2.4 2.4 2.7 2.7 2.7 3.0 3.0 3.0 3.0 3.3 3.8

2 2 4 4 4 4 6 6 8 8 6 6 8 8 10 10 6 8 10 10 12 12 8 8 10 10 8 8 10 10 12 12 10 10 12 12 16 16 10 10 12 12 16 16 10 10 12 12 16 16 10 10 12 12 14 14 20 20 20 20 20 20

0.38 0.38 0.57 0.57 0.57 0.76 0.76 0.76 0.95 0.95 0.95 1.15 1.15 1.35 1.35 1.35 1.45 1.45 1.45 1.55 1.55 1.55 1.75 1.75 1.75 1.9 1.9 1.9 1.9 2.1 2.1

45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45

5


d4 shank Ball mills d4 shank Ball mills for Graphite Cutting Ordering Code

Dimension(mm)

2 Flutes

2 Flutes

R

H-MBM2004-02 H-MBM2004-04 H-MBM2006-04 H-MBM2006-06 H-MBM2006-08 H-MBM2008-06 H-MBM2008-08 H-MBM2008-10 H-MBM2010-08 H-MBM2010-10 H-MBM2010-12 H-MBM2012-08 H-MBM2012-10 H-MBM2014-08 H-MBM2014-10 H-MBM2014-12 H-MBM2015-10 H-MBM2015-12 H-MBM2015-16 H-MBM2016-10 H-MBM2016-12 H-MBM2016-16 H-MBM2018-10 H-MBM2018-12 H-MBM2018-16 H-MBM2020-10 H-MBM2020-12 H-MBM2020-14 H-MBM2020-20 H-MBM2022-20 H-MBM2025-20

G-MBM2004-02 G-MBM2004-04 G-MBM2006-04 G-MBM2006-06 G-MBM2006-08 G-MBM2008-06 G-MBM2008-08 G-MBM2008-10 G-MBM2010-08 G-MBM2010-10 G-MBM2010-12 G-MBM2012-10 G-MBM2014-08 G-MBM2014-10 G-MBM2014-12 G-MBM2015-06 G-MBM2015-08 G-MBM2015-10 G-MBM2015-12 G-MBM2015-16 G-MBM2016-10 G-MBM2016-12 G-MBM2016-16 G-MBM2018-10 G-MBM2018-12 G-MBM2018-16 G-MBM2020-10 G-MBM2020-12 G-MBM2020-14 G-MBM2020-20 G-MBM2022-20 G-MBM2025-20

0.2 0.2 0.2 0.2 0.3 0.3 0.3 0.3 0.3 0.3 0.4 0.4 0.4 0.4 0.4 0.4 0.5 0.5 0.5 0.5 0.5 0.5 0.6 0.6 0.6 0.7 0.7 0.7 0.7 0.7 0.7 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.8 0.75 0.8 0.8 0.8 0.8 0.9 0.8 0.9 0.9 0.9 0.9 1.0 0.9 1.0 1.0 1.0 1.0 1.0 1.0 1.1 1.0 1.25 1.1 1.25

l

D 0.4 0.4 0.6 0.6 0.6 0.8 0.8 0.8 1.0 1.0 1.0 1.2 1.2 1.4 1.4 1.4 1.5 1.5 1.5 1.6 1.6 1.6 1.8 1.8 1.8 2.0 2.0 2.0 2.0 2.2 2.5

0.4 0.4 0.6 0.6 0.6 0.8 0.8 0.8 1.0 1.0 1.0 1.2 1.4 1.4 1.4 1.5 1.5 1.5 1.5 1.5 1.6 1.6 1.6 1.8 1.8 1.8 2.0 2.0 2.0 2.0 2.2 2.5

0.6 0.6 0.9 0.9 0.9 1.2 1.2 1.2 1.5 1.5 1.5 1.8 1.8 2.1 2.1 2.1 2.3 2.3 2.3 2.4 2.4 2.4 2.7 2.7 2.7 3.0 3.0 3.0 3.0 3.3 3.8

6

l1 0.6 0.6 0.9 0.9 0.9 1.2 1.2 1.2 1.5 1.5 1.5 1.8 2.1 2.1 2.1 2.3 2.3 2.3 2.3 2.3 2.4 2.4 2.4 2.7 2.7 2.7 3.0 3.0 3.0 3.0 3.3 3.8

2 4 4 6 8 6 8 10 8 10 12 8 10 8 10 12 10 12 16 10 12 16 10 12 16 10 12 14 20 20 20

2 4 4 6 8 6 8 10 8 10 12 10 8 10 12 6 8 10 12 16 10 12 16 10 12 16 10 12 14 20 20 20

U/C 0.38 0.38 0.57 0.57 0.57 0.76 0.76 0.76 0.95 0.95 0.95 1.15 1.15 1.35 1.35 1.35 1.45 1.45 1.45 1.55 1.55 1.55 1.75 1.75 1.75 1.9 1.9 1.9 1.9 2.1 2.1

0.38 0.38 0.57 0.57 0.57 0.76 0.76 0.76 0.95 0.95 0.95 1.15 1.35 1.35 1.35 1.45 1.45 1.45 1.45 1.45 1.55 1.55 1.55 1.75 1.75 1.75 1.9 1.9 1.9 1.9 2.1 2.1

L 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45

45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45

· Micro grain carbide (Particle 0.2-0.4 m) · With TiAIN coating · Excellent performance in high speed machining · Micro grain carbide (Particle 0.2-0.4 m) · Loger life for Graphite Cutting with DLC+TiAIN Coating · More ufl ecy for Graphite Cutting with special Geometry Design


NON-STANDARD CUTTING TOOLS Non standard drills Drill designed with different shape and functions for meeting your production need and specifications The drills are made in different materials HSS, HSS-Co, PM, Brazed Carbide, Carbide,Diamons * HSS-Co Drills * Power Metal (ASP30) * Three steps Drill with independent helical * Three steps Drill (M35) * Carbide Drills * Synthetic Diamond PCD-CBN Polycrystalline diamond for working at high speed on aluminum end non ferrous metals * Pilot Gun Drills With Threaded Shank * Five step Twist Drill * TiN , TiCN , TiAIN Coating * Multi Function drills * Gun&Ventec Drills * Burnishing Drills * Spiral Flute Step Drill * Three , Four Flute Core Drill

Non-Standard Reamers * HSS-Co (M35) * Double tapered Reamers * Aviation Reamers * Drill & Reamers Special Reamers customer made for machining use followingtheir dimensions, tolerance, shape and shank type. * We make reamers in HSS, HSS-Co, Powdermatail Brazed Carbide, Carbide and Diamond tipped(PCD, CBN) * Custom made Brazed carbide reamers * High precision reamer * Two step reamers * Single cutting flute for high precision machine reaming. * Roundness of the hole within 1 to 3 micro millimeters. * Surface roughness 0.3-0.8 Ra

Non-Standard countersink & countersunk Non-Standard Turning cutter , form cutter * countersink & countersunk in HSS, HSS-Co * Constant profile turning tools for internal and Brazed carbide, PCD & CBN extermal use * Polycrystalline Diamond brazed on turning tools * Constant profile turning bloack with TiCN coating Non-Standard Taps * Extra long shank * Custom made Taps * CNC * Custom made Taps

Non-Standard Milling Cutters * Tapered End Mill * Constant profile * Tin coated profiling mill * Roughing End Mill * Custom made profile cutter * Mix of different special tools * Profiling Milling Cutter in Powder metal (ASP30)and M24 material. * Brazed Carbide and solid carbide milling cutter * Brazed synthetic Diamond (PCD) two flute end mill.

T-Slot cutters * Custom made Profiling T-Slot cutter * TiN Coating and normal

11


1 2 3 4 5 6 7

ORDERING CODE

ITEM

PAGE

FIGURE

FOR HIGH SPEED MACHINING Solid Carbide End Mils

H-SEM2 H-SEM2

H-SEM4 L H-SEM4

L

Solid Cabide Ball Mills

H-SBM2 H-SBM2

H-SBM4 L H-SBM4

L

Micro Solid Carbide End mills

M-SEM2 M-SEM2

L

Micro Solid Carbide Ball mills

M-SBM2 M-SBM2

L

d4 Shank End Millsd 4 Shank End Mills for Graphite Cutting d4 Shank Ball Millsd 4 Shank Ball Mills for Graphite Cutting Solid Carbide Radius Corner End mills

H-MEM2 G-MEM2

-

H-MBM2 G-MBM2

-

H-SEM2 H-SEM4

r r

FOR HIGH HARDNESS METAL MACHINING

8

Solid Carbide End Mills

FOR ALUMINIUM AND NONFERROUS METAL MACHINING

9

Solid Carbide End Mills

A-SEM2 A-SEM2

H-HEM4 H-HEM6

A-SEM3 L A-SEM3

L

G-SEM3 L G-SEM3

L

FOR GRAFHITE MACHINING

10 11 12

Solid Carbide End Mills

G-SEM2 G-SEM2

Non-Standard Tool Series (Special Tools) User Guide

SOLID CARBIDE END MILL CODE EXPLANATION H- SEM- 2 060 L- r- 20 1

2

3

4

5

6

7

2. Types of End Mills SEM: Solid Carbide End Mills 1. Sevies of End mill SBM: Solid Carbide Ball Mills H: High Speed End Mills HEM: High Hardness metal M: Micro Diameter End Mills Machining End Mills A: aluminium And Nonferrous MEM: d4 shank End Mills Metal Mills G: Graphite Machining End mills MBM: d4 shank Ball Mills

3. 4. 5. 6.

Flutes of End Mills Edge Dia. of End Mills x 10 Extened End Mills L-Radius Corner End Mills a-Tapered End Mills 7. R Knife-point Radius of Radius Corner End Mills x10 Taper of Taper End Mills x 10


PAGE

ITEM

13

Carbide Brazed tools The shank types

14

Carbide Helical End Mill with straight shank

15

Carbide Helical Ball Nose with straight shank

16

Formed Cutting Edge Carbide Hilical End Mill with straight shank Roughing Carbide Helical End mill with straight shank

17 18 19

Interrupted Cutting Edge Carbide Helical End Mill with straight shank Carbide Helical sheel mill Carbide core drill with morse taper shank

20

Carbide Counter

21

Carbide Counter Bore

22

Carbide Machine Reamer

23

Staggered-Teeth Carbide-Slot mill

24

Carbide Dovetail grooving mill

25

Carbide inverse dovetail grooving mill

26

Recommended cutting parameters for carbide end mills

27

Recommended cutting parameters for carbide end mills

FIGURE


USER GUIDE End Mill Nomenclature

Geometry parameter of End Mills D: Cutting Diameter q: Helix Angle d: Shank Diameter Z: No.of Flutes l: Flute Length r: Corner Radiu l: Available Depth of cutting L: Total Length

Formula of End Mill 1) Cutting speed (V) V=(π∗D∗N)/1000(m/min)

V: Cutting speed (m/min) D: Cutting Diameter(mm) N: Revolution (r.p.m)

2) Feed per tooth(fz) fz=F/(Z∗N)(mm/tooth)

fz: F: Z: N:

Feed per tooth (mm/tooth) Table feed tooth (mm/min) No.of tooth Revolution(r.p.m)

3) Table feed rate(F) F=fz∗Z∗N(mm/min)

fz: F: Z: N:

Feed per tooth(mm/tooth) Table feed tooth(mm/tooth) No.of tooth Revolution(r.p.m)

4) Cutting time (Tc) Tc=L/F(min)

F: Table feed(mm) L: Lenth of cut (workpiece length+Diameter of End mill+a)

5) Spindle speed(N)

N=V∗1000/πD(Rev/min)

Machining parameter of End Mills Choice Step by step 1. Choice End mills Geometry Size as machining require 2. Choice width and depth of cutting as machining require and End mills Character 3. Choice right Cutting speed and tooth feed as material Character 4. Calculate favorable RPM and table Feed

12


CARBIDE BRAZED TOOLS THE SHANK TYPES Type of cutting part

CARBIDE BRAZED TOOLS

Ordering codes and definitions for mills Example: CEM 2 40 63 N F

Type of shank Type of cutting part Length of cutting part Diameter of cutting part Flute Carbide brazed mill

D: N: R: F: K: P: C:

End mill with center cutting End mill Ball end mill Formed cutting edge Interrupted cutting edges Roughing Coated mill

Type of shank F: M: Mt: T:

CARBIDE HELICAL END MILL WITH STRAIGHT SHANK STUB & STANDARD LENGTH SERIES LONG & EXTRA LONGTH SERIES CARBIDE HELICAL END MILL WITH STRAIGHT SHANK STUB & STANDARD LENGTH SERIES LONG & EXTRA LONGTH SERIES CARBIDE HELICAL END MILL WITH MORSE TAPER SHANK STUB & STANDARD LENGTH SERIES LONG & EXTRA LONGTH SERIES CARBIDE HELICAL END MILL WITH MORSE TAPER SHANK AND DRIVE FLATSON ON COLLAR CARBIDE HELICAL END MILL WITH SHANK CARBIDE HELICAL END MILL WITH SHANK CARBIDE HELICAL END MILL WITH COMBINATION SHANK CARBIDE HELICAL END MILL WITH THREAD SHANK CARBIDE HELICAL BALL END MILL WITH STRAIGHT SHANK STUB & STANDARD LENGTH SERIES LONG & EXTRA LONG LENGTH SERIES FORMED CUTTING EDGE CARBIDE HELICAL END MILL WIHT STRAIGHT SHANK STUB & STANDARD LENGTH SERIES LONG & EXTRA LONG LENGTH SERIES ROUGHING CARBIDE HELICAL END MILL WITH STRAIGHTSHT STRAIGHT SHT SHANK STUB & STANDARD LENGTH SERIES LONG & EXTRA LONG LENGTH SERIES INTERRUPTED CUTTING EDGE CARBIDE HELICAL END MILL WITH STRAIGHT SHANK STUB & STANDARD LENGTH SERIES LONG & EXTRA LONG LENGTH SERIES

13

Ws: We: C:

Straight shank 3# Morse taper shank Morse taper shank with drive flasts on collar 7:24 (NT,BT,JT) 7:24 Taper shank (NT,BT,JT) Whistle shank Weldon shank Combination shank

A: Ws Whistle shank(DIN1835.1-1986) B: We Weldon shank(ISO338/DIN) C: (M) Morse taper shank(ISO296) D: (Mt) Morse taper shank with drive flats on collar(ISO5413) E: (Nt) 7:24 taper shank(ISO297) F: (F) Straight shank(ISO338) G: (Th) Thread shank(din1835/1-1991) H: (C) Combination shank I: ,BT,JT,(BT,JT) BT,JT shank


INTERRUPTED CUTTING EDGE CARBIDE HELICAL END MILL WITH STRAIGHT SHANK(WELDON SHANK, WHISTLE SHANK) K F We Ws

Interrupted cutting edges Straight shank Weldon shank Whistle shank

STUB & STANDARD LENGTH SERIES / LONG & EXTRA LONGTH SERIES

Ordering Code Stub & standard CEMX1216K CEMX1220K CEMX1416K CEMX1425K CEMX1619K CEMX1632K CEMX1819K CEMX1832K CEMX2025K CEMX2038K CEMX2225K CEMX2238K CEMX2525K CEMX2545K CEMX2825K CEMX2845K CEMX3025K CEMX3045K CEMX3232K CEMX3253K CEMX3632K CEMX3653K CEMX4045K CEMX4063K CEMX4545K CEMX4563K CEMX5045K CEMX5075K CEMX6363K CEMX6390K

Long & Extra long CEMX1225K CEMX1432K CEMX1650K CEMX1663K CEMX1850K CEMX1863K CEMX2063K CEMX2075K CEMX2263K CEMX2275K CEMX2575K CEMX25100K CEMX2875K CEMX28100K CEMX3075K CEMX30100K CEMX3275K CEMX32120K CEMX3680K CEMX36150K CEMX4090K CEMX40150K CEMX4590K CEMX45150K CEMX50100K CEMX50250K CEMX63150K CEMX63250K

D

d 12 12 12 16 16 16 16 16 16 16 16 16 16 20 16 20 20 20 20 20 20 25 20 25 25 32 25 32 32 32 32 32 32 32 32 32 32 32 32 32 32 40 32 40 40 40 40 40 40 50 40 50 50 63 50 63 63 63

12 12 12 14 14 16 14 16 16 18 16 18 18 20 18 20 20 22 20 22 22 25 22 25 25 28 25 28 28 30 28 30 30 32 30 32 32 36 32 36 36 40 36 40 40 45 40 45 45 50 45 50 50 63 50 63 63 63

l 16 20 16 25 19 32 19 32 25 38 25 38 25 45 25 45 45 32 53 32 53 45 63 45 63 45 75 63 90

25 32 50 63 50 63 63 75 63 75 75 100 75 100 75 100 75 120 80 150 90 150 90 150 100 250 150 250

L 74 83 78 92 76 110 85 123 79 110 92 123 79 129 92 141 91 129 104 141 91 151 140 176 101 155 121 180 105 155 125 180 105 155 125 200 112 160 133 230 112 183 133 243 137 183 155 243 137 147 155 177 147 262 177 362 193 202

Z(x) 3 3 3 3 3 3 3 3 3 3 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6

3 3 3 3 3 3 3 3 3 3 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6

Note 1. We can supply the products with other shanks as your request. 2. There are many ямВute numbers for you to select, please mark ing your order. 3. Non-standard products (special diamter/length of cut) are available on request.

18

C 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8

0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8


CARBIDE HELICAL SHEEL MILL

Ordering Code

D

d

l

L

Z

CSM44063NS CSM45080NS CSM66390NS CSM880100NS CSM10100125NS CSM12120125NS CSM45050NC CSM66380NC CSM880100NC CSM10100100NC CSM12125125NC

40 50 63 80 100 120 50 63 80 100 125

16 22 27 27 32 40 22 27 27 32 40

63 80 90 100 125 125 50 80 100 100 125

63-83 80-100 90-110 100-120 125-145 125-145 70-90 100-120 120-140 145-165 145-165

4 4,6 6 8 10 12 4,6 6 8 10 12

Noth: 1. There are many ute numbers for you to select, please mark in your order. 2. Non-standard products (special diamter/length of cut) are aveilable on request.

CARBIDE CORE DRILL WITH MORSE TAPER SHANK

Ordering Code

CHD320145M2 CHD321150M2 CHD322155M2 CHD323160M3 CHD425165M3 CHD428180M3 CHD432190M4 CHD435200M4 CHD440210M4 CHD445220M4

D

20-21 21-22 22-23 23-15 25-28 28-32 32-25 35-40 40-45 45-50

d

13.6 14.3 15 16 17 19 22 25 29 32

l

L

M

Z

145 150 155 160 165 180 190 200 210 220

243 248 253 281 291 301 339 349 359 369

2#

3 3 3 3 4 4 4 4 4 4

2# 2# 3# 3# 3# 4# 4# 4# 4#

Note: 1. We can supply the products with other shanks as your request. 2. Non-standard products (special diamter/length of cut) are available on request.

19


CARBIDE DOVETAIL GROOVING MILL

Ordering Code

D

l

L

d

CGM31604FA45 CGM42005FA45 CGM62506FA45 CGM63208FA45 CGM31606FA55 CGM42008FA55 CGM62510FA55 CGM63212FA55 CGM31606FA60 CGM42008FA60 CGM62510FA60 CGM63212FA60 CGM64015FA60 CGM64520FA60 CGM65020FA60

16 20 25 32 16 20 25 32 16 20 25 32 40 45 50

4 5 6.3 8 6.3 8 10 12.5 6.3 8 10 12.5 15 20 25

60 63 67 71 60 63 67 71 60 63 67 71 85 90 95

12 12 12 16 12 12 12 16 12 12 12 16 20 20 20

CGM 4 20 08 F A55 Type of shank Length of cutting part Diameter of cutting part Flutes Dovetail mill Note: 1. We can supply the products with other shanks as your request. 2. Non-standard products (special diamter/length of cut) are available on request.

24

z 45 45 45 45 55 55 55 55 60 60 60 60 60 60 60

3 4 6 6 3 4 6 6 3 4 6 6 6 6 6


CARBIDE INVERSE DOVETAIL GROOVING MILL

L Ordering Code CWM31604FA45 CWM42005FA45 CWM62506FA45 CWM63208FA45 CWM31606FA55 CWM42008FA55 CWM62510FA55 CWM63212FA55 CWM31606FA60 CWM42008FA60 CWM62510FA60 CWM63212FA60 CWM64015FA60 CWM64520FA60 CWM65020FA60

D

l

L

d

16 20 25 32 16 20 25 32 16 20 25 32 40 45 50

4 5 6.3 8 6.3 8 10 12.5 6.3 8 10 12.5 15 20 25

60 63 67 71 60 63 67 71 60 63 67 71 85 90 95

12 12 12 16 12 12 12 16 12 12 12 16 20 20 20

Z 45 45 45 45 55 55 55 55 60 60 60 60 60 60 60

CWM 4 20 08 F A55 Type of shank Length of cutting part Diameter of cutting part Flutes Inverse dovetail mill Note: 1. We can supply the products with other shanks as your request. 2. Non-standard products (special diamter/length of cut) are available on request.

25

3 4 6 6 3 4 6 6 3 4 6 6 6 6 6


CARBIDE HELICAL END MILL WITH STRAIGHT SHANK (WELDON DHANK, WHISTLE SHANK) AND CENTER CUTTING D F We Ws

End mill with center cutting Straight shank Weldon shank Whistle shank STUB & STANDARD LENGTH SERIES / LONG & EXTRA LONGTH SERIES

Ordering Code

Stub&Standard Long&Extra long CEMX1216D CEMX1220D CEMX1416D CEMX1425D CEMX1619D CEMX1632D CEMX1819D CEMX1832D CEMX2025D CEMX2038D CEMX2225D CEMX2238D CEMX2525D CEMX2545D CEMX2825D CEMX2845D CEMX3025D CEMX3045D CEMX3232D CEMX3253D CEMX3632D CEMX3653D CEMX4045D CEMX4063D CEMX4545D CEMX4563D CEMX5045D CEMX5075D CEMX6363D CEMX6390D

CEMX1225D CEMX1432D CEMX1650D CEMX1663D CEMX1850D CEMX1863D CEMX2063D CEMX2075D CEMX2263D CEMX2275D CEMX2575D CEMX25100D CEMX2875D CEMX28100D CEMX3075D CEMX30100D CEMX3275D CEMX32120D CEMX3680D CEMX36150D CEMX4090D CEMX10450D CEMX4590D CEMX45150D CEMX50100D CEMX50250D CEMX63150D CEMX63250D

d

D 12 12 14 14 16 16 18 18 20 20 22 22 25 25 28 28 30 30 32 32 36 36 40 40 45 45 50 50 63 63

12 14 16 16 18 18 20 20 22 22 25 25 28 28 30 30 32 32 36 36 40 40 45 45 50 50 63 63

12 12 16 16 16 16 16 16 20 20 22 22 25 25 32 32 32 32 32 32 32 32 40 40 45 45 50 50 63 63

12 16 16 16 16 16 20 20 20 20 25 25 32 32 32 32 32 32 32 32 40 40 45 45 50 50 63 63

l 16 25 20 32 16 50 25 63 19 50 32 63 19 63 32 75 25 63 38 75 25 75 38 100 25 75 45 100 25 75 45 100 25 75 45 120 32 80 53 150 32 90 53 150 45 90 63 150 45 100 63 250 45 150 75 250 63 90

L 74 75 76 85 79 95 79 92 91 104 91 140 101 121 105 125 105 125 112 133 112 133 137 153 137 155 147 177 193 202

83 92 110 123 110 123 129 141 129 141 151 176 155 180 155 180 155 200 160 230 183 243 183 243 147 177 262 362

Z(x) 2 2 2 2 2 2 2 2 2 2 2,3 2,3 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4,6 2,3,4,6 2,3,4,6 2,3,4,6 2,3,4,6 2,3,4,6 2,3,4,6 2,3,4,6

2 2 2 2 2 2 2 2 2,3 2,3 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4,6 2,3,4,6 2,3,4,6 2,3,4,6 2,3,4,6 2,3,4,6 2,3,4,6 2,3,4,6

Note: 1. There are many ямВute munbers for you to select, please mark in your order. 2. Non-standard products (special diamter/length of cut) are available on request.

14

C 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8

0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8


CARBIDE HILICAL BALL NOSE STUB WITH STRAIGHT SHANK (WELDON SHANK, WHISTLE SHANK) R F We Ws

Ball Nose stub Straight shank Weldon shank Whistle shank

STUB & STANDARD LENGTH SERIES / LONG & EXTRA LONGTH SERIES

Ordering Code Stub & standard

Long & Extra long

CEMX1416R CEMX1425R CEMX1619R CEMX1632R CEMX1819R CEMX1832R CEMX2025R CEMX2038R CEMX2225R CEMX2238R CEMX2525R CEMX2545R CEMX2825R CEMX2845R CEMX3025R CEMX3045R CEMX3232R CEMX3253R CEMX3632R CEMX3653R CEMX4045R CEMX4063R CEMX4545R CEMX4563R CEMX5045R CEMX5075R CEMX6363R CEMX6390R

CEMX1225R CEMX1432R CEMX1650R CEMX1663R CEMX1850R CEMX1863R CEMX2063R CEMX2075R CEMX2263R CEMX2275R CEMX2575R CEMX25100R CEMX2875R CEMX28100R CEMX3075R CEMX30100R CEMX3275R CEMX32120R CEMX3680R CEMX36150R CEMX4090R CEMX40150R CEMX4590R CEMX45150R CEMX50100R CEMX50250R CEMX63150R CEMX63250R

D

d

14 12 14 14 16 16 16 16 18 18 18 18 20 20 20 20 22 22 22 22 25 25 25 25 28 28 28 28 30 30 30 30 32 32 32 32 36 36 36 36 40 40 40 40 45 45 45 45 50 50 50 50 63 63 63 63

16 12 16 16 16 16 16 16 16 16 16 16 20 20 20 20 20 20 20 20 25 25 25 25 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40 40 50 50 50 50 63 63 63 63

l 16 25 19 32 19 32 25 38 25 38 25 45 25 45 25 45 32 53 32 53 45 63 45 63 45 75 63 90

25 32 50 63 50 63 63 75 63 75 75 100 75 100 75 100 75 120 80 150 90 150 90 150 100 250 150 250

L 76 85 79 92 79 92 91 104 91 140 101 121 105 125 105 125 112 133 112 133 137 155 137 155 147 177 193 202

83 92 110 123 110 123 129 141 129 141 151 176 155 180 155 180 155 200 160 230 183 243 183 243 147 177 262 362

Note: 1. We can supply the products with other shanks as your request. 2. There are many ямВute numbers for you to select, please mark in your order. 3. Non-standard products (special diamter/length of cut) are available on request.

15

Z(x) 2 2 2 2 2 2 2 2 2,3 2,3 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4

2 2 2 2 2 2 2 2 2,3 2,3 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4 2,3,4

R 7 6 7 7 8 8 8 8 9 9 9 9 10 10 10 10 11 11 11 11 12.5 12.5 12.5 12.5 14 14 14 14 15 15 15 15 16 16 16 16 18 18 18 18 20 20 20 20 22.5 22.5 22.5 22.5 25 25 25 25 31 31.5 31 31.5


CARBIDE COUNTER

Ordering

d

d1

CCD1206FA CCD1606FA CCD2008FA CCD2510FA

12.5 16 20 25

8 10 10 10

Ordering Code

d

CCD1206MA CCD2008MA CCD2510MA CCD3110MA CCD4015MA CCD5020MA CCD6320MA CCD8030MA

12.5 20 25 31.5 40 50 63 80

l

L =60

48 56 60 65

53 60 64 69

20 24 28 33

l

L =60 97 120 125 132 160 165 200 215

=60

=90/120

=60 24 28 33 40 45 50 58 73

=90/120 93 116 121 124 150 153 185 196

=90/120 20 24 29 32 35 38 43 54

d2

Z

16 20 24 29

6 6 8 10

3 3 3 4

M

d1

Z

1 2 2 2 3 3 4 4

6 8 10 10 15 20 20 30

3 3 4 4 4 6 6 6

=90/120

CCD 50 20 M A

Note: Please tell taper when ordering

C= Counter A= Taper(60/90/120) Type of shank Small end or pilot diameter Larger end diameter Bore

20


CARBIDE COUNTER BORE M#

d Ordering Code

d1

Basic size Deviation Basic size Deviation

CCD1506MC CCD1809MC CCD2009MC

15 18 20

CCD2214MC CCD2411MC CCD2611MC CCD2814MC CCD3016MC CCD3216MC CCD3220MC CCD3622MC CCD3822MC CCD4022MC CCD4222MC CCD4226MC CCD4624MC CCD4826MC CCD4833MC

22 24 26 28 30 32 32 36 38 40 42 42 46 48 48

CCD5026MC

50

CCD5530MC CCD6033MC

55 60

+0.103 +0.060

6.6(9) 9(11)

+0.125 +0.073

9(11)

+0.140 +0.088 +0.074 +0.112

+0.198 -0.136

14 11(14) 11(16) 14(18) 16(18) 16(18) 20 22(24) 22(24) 22(24) 22(24) 26 24(30) 26(30) 33

26 +0.246 +0.172

30(33) 33(39)

-0.025 -0.047 -0.025 -0.047

L 132 140

2

150 -0.032 -0.059

180

3

90 -0.04 -0.073

-0.050 -0.089 -0.040 -0.073 -0.050 -0.089

236

250

Note: 1. We can supply the products with other shanks as your request. 2. Non-standard products (special diamater/length of cut) are available on request.

21

M#

4


Recommended cutting parameters for carbide end mills

Spec Name

Seni-ďŹ nishing milling ap=5 mm or : <D/5

Finishing milling ap=1 mm

Material to be cut

Mode

D<20mm Austenitic .sst D<32mm Stainless D<63mm Steel Martensitic D<20mm D<32mm .sst D<63mm Aluminium D<20mm alloy D<32mm NOnD<63mm ferrors D<20mm alloy Titanium alloy D<32mm D<63mm D<20mm Magnetic material D<32mm Refractory D<63mm alloy Non D<20mm magnetic D<32mm alloy D<63mm D<20mm Hard plastics D<32mm D<63mm D<20mm HB<150 D<32mm Carbon D<63mm Steel D<20mm HB150 D<32mm Hb250 D<63mm D<20mm General HB<250 D<32mm Cast iron D<63mm TS D<20mm Forged 50 D<32mm Cast iron kg/mm D<63mm

Optional mill

CEM2 PK30 PM30

CEM2 PK30

CEM2 PK30 PM30

CEM3~6 PM30

CEM2 PK30

Feed V Fz (m/min) (mm/z) 40-80 0.04-0.06 50-100 0.05-0.08 80-120 0.06-0.10 40-60 0.04-0.06 50-80 0.05-0.06 60-100 0.06-0.08 300-800 0.04-0.06 500-1200 0.05-0.08 600-1500 0.05-0.08 40-60 0.05-0.08 50-60 0.06-0.10 60-80 0.08-0.12 8-24 0.04-0.06 9-32 0.05-.08 10-40 0.06-0.08 40-60 0.05-.06 50-80 0.05-0.08 60-100 0.06-0.10 160-200 0.08-0.12 180-240 0.10-0.15 200-300 0.01-0.20 80~120 0.05~0.08 100~150 0.06~0.08 120~180 0.08~0.10 80~100 0.04~0.08 80~120 0.05~0.08 160~160 0.06~0.10 60-80 0.05-0.08 70-100 0.06-0.10 80-120 0.08-0.12 60-80 0.04-0.08 70-100 0.06-0.10 80-120 0.08-0.12

Optional mill

CEM2 PK30 PM30

CEM2 PK30

CEM2 PK30 PM30

CEM3~6 PM30

26

CEM2 PK30

Feed Fz V (m/min) (mm/z) 32-60 0.01-0.08 50-80 0.06-0.10 60-100 0.08-0.12 32-50 0.04-0.06 40-60 0.05-0.06 50-80 0.06-0.08 250-600 0.05-0.08 300-800 0.06-0.10 400-1000 0.08-0.12 32-50 0.04-0.06 40-60 0.05-0.08 40-70 0.06-0.10 8-24 0.05-0.06 9-32 0.05-0.08 10-40 0.06-0.08 40-70 0.04-0.06 45-70 0.05-0.07 50-80 0.06-0.08 120-160 0.10-0.015 160-200 0.10-0.20 200-300 0.10-0.20 60~100 0.06~0.10 80~120 0.08~0.12 100~120 0.10~0.15 50~80 0.05~0.08 60~100 0.06~0.10 80~120 0.08~0.12 50-80 0.06-0.12 50-80 0.08-0.12 60-100 0.10-0.15 50-80 0.06-0.12 50-80 0.08-0.12 60-100 0.10-0.15

Roughing milling ap=5 mm or : <D/5 Optional mill

Feed V Fz (m/min) (mm/z)

200-600 0.04-0.06 250-750 0.05-0.08 300-900 0.06-0.10

CEM2 PK30 PM30

50~80 60-100 CEM3~6 80-120 PM30 50-70 50-80 60-100 40-60 50-80 CEM2 60-100 PK30 50-80 50-80 60-100

0.06~0.08 0.07-0.01 0.08-0.12 0.05-0.07 0.05-0.08 0.06-0.10 0.05-0.08 0.06-0.10 0.08-0.12 0.04-0.08 0.06-0.10 0.08-0.12


RECOMMENDED CUTTING PARAMETERS FOR CARBIDE END MILLS

Finishing milling ap=1mm Feed

Meterial to be cut

Name

Cast steel

Alloy steel

Mode

Spec

Optional mill

V (m/min)

60-100 D<20mm 80-120 HB<150 D<32mm D<63mm CEM3~6 100-160 HB150 D<20mm PK30 60-80 80-100 D<32mm 80-150 HB250 D<63mm 80-120 D<20mm 100-160 HB<150 D<32mm D<63mm CEM3~6 120-180 HB150 D<20mm PM30 60-100 60-100 D<32mm 80-140 HB300 D<63mm

Semi-ďŹ nishing milling ap=5mm or:<D/5 Feed Optional mill

Fz (mm/z)

V (m/min)

Fz (mm/z)

Roughing milling ap=5mm or:<D/5 Feed Optional mill

V (m/min)

0.04-0.08 50-80 50-80 0.05-0.08 0.05-0.08 60-100 60-100 0.08-0.12 0.06-0.10 CEM3~6 80-120 0.10-0.15 CEM3~6 80-120 0.04-0.08 PK30 50-80 0.04-0.08 PK30 50-60 0.05-0.10 50-80 50-80 0.06-0.10 0.06-0.10 60-100 60-100 0.08-0.12 0.06-0.08 60-80 60-10 0.06-0.10 0.06-0.08 60-100 80-120 0.08-0.12 0.08-0.10 CEM3~6 100-160 0.10-0.15 CEM3~6 80-120 0.04-0.08 PM30 50-80 0.04-0.08 PM30 50-80 0.05-0.08 50-80 50-80 0.06-0.10 0.06-0.10 60-100 60-100 0.08-0.12

Fz (mm/z) 0.04-0.08 0.06-0.10 0.08-0.12 0.04-0.06 0.05-0.08 0.06-0.10 0.05-0.08 0.06-0.10 0.08-0.12 0.04-0.08 0.06-0.10 0.08-0.12

Remark : 1. Hone the cutting edge before the mill is used. 2. Be sur that the workpiece is held length. 3. The mill should be cooled while milling. 4. The above mentioned parameters are only for reference. You shall mark a choice according to the power of machine. rigidity, strength, working condition, codition, clamping and etc. Ap < 1/2~1/3 Length of cutting part

ap < 1/2~1/3 diameter of cutting part

Af(mm/z) =

Make a choice when ordering Suitable carbide grade reasonable geometry of cutting teeth optimum cutting parameters Good cutting effect+long mill life

feed speed(m/min) 1000*rotating speed rpm(r/min)*ute(z)

27


FORMED CUTTING EDGE CARBIDE HELICAL END MILL WITH STAIGHT SHANK(WELDON SHANK, WHISTLE SHANK) F F We Ws

Formed cutting edge Straight shank Weldon shank Whistle shank

l

STUB & STANDARD LENGTH SERIES / LONG & EXTRA LONG LENGTH SERIES

Ordering Code Stub & standard Long & Extra long

CEMX1216F CEMX1220F CEMX1416F CEMX1425F CEMX1619F CEMX1632F CEMX1819F CEMX1832F CEMX2025F CEMX2038F CEMX2225F CEMX2238F CEMX2525F CEMX2545F CEMX2825F CEMX2845F CEMX3025F CEMX3045F CEMX3232F CEMX3253F CEMX3632F CEMX3653F CEMX4045F CEMX4063F CEMX4545F CEMX4563F CEMX5045F CEMX5075F CEMX6363F CEMX6390F

CEMX1225F CEMX1432F CEMX1650F CEMX1663F CEMX1850F CEMX1863F CEMX2063F CEMX2075F CEMX2263F CEMX2275F CEMX2575F CEMX25100F CEMX2875F CEMX28100F CEMX3075F CEMX30100F CEMX3275F CEMX32120F CEMX3680F CEMX36150F CEMX4090F CEMX40150F CEMX4590F CEMX45150F CEMX50100F CEMX50250F CEMX63150F CEMX63250F

D 12 12 14 14 16 16 18 18 20 20 22 22 25 25 28 28 30 30 32 32 36 36 40 40 45 45 50 50 63 63

l

d 12 14 16 16 18 18 20 20 22 22 25 25 28 28 30 30 32 32 36 36 40 40 45 45 50 50 63 63

12 12 16 16 16 16 16 16 20 20 20 20 25 25 32 32 32 32 32 32 32 32 40 40 40 40 50 50 63 63

12 16 16 16 16 16 20 20 20 20 25 25 32 32 32 32 32 32 32 32 40 40 40 40 50 50 63 63

16 20 16 25 19 32 19 32 25 38 25 38 25 45 25 45 25 45 32 53 32 53 45 63 45 63 45 75 63 90

L 25 32 50 63 50 63 63 75 63 75 75 100 75 100 75 100 75 120 80 150 90 150 90 150 100 250 150 250

74 78 76 85 79 92 79 92 91 104 91 140 101 121 105 125 105 125 112 133 112 133 137 155 137 155 147 177 193 202

Z(x) 83 92 110 123 110 123 129 141 129 141 151 176 155 180 155 180 155 200 160 230 183 243 183 243 147 177 262 362

Note 1. We can supply the products with other shanks as your request. 2. There are many ямВute numbers for you to select, please mark ing your order. 3. Non-standard products (special diamter/length of cut) are available on request.

16

3 3 3 3 3 3 3 3 3 3 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6

3 3 3 3 3 3 3 3 3 3 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6

C 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8

0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8


ROUGHING CARBIDE HELICAL END MILL WITH STAIGHT SHANK (WELDON SHANK, WHISTLE SHANK) P F We Ws

Roughing Straight shank Weldon shank Whistle shank

STUB & STANDARD LENGTH SERIES / LONG & EXTRA LONG LENGTH SERIES

Ordering Code Stub & standard Long & Extra long

CEMX1216P CEMX1220P CEMX1416P CEMX1425P CEMX1619P CEMX1632P CEMX1819P CEMX1832P CEMX2025P CEMX2038P CEMX2225P CEMX2238P CEMX2525P CEMX2545P CEMX2825P CEMX2845P CEMX3025P CEMX3045P CEMX3232P CEMX3253P CEMX3632P CEMX3653P CEMX4045P CEMX4063P CEMX4545P CEMX4563P CEMX5045P CEMX5075P CEMX6363P CEMX6390P

CEMX1225P CEMX1432P CEMX1650P CEMX1663P CEMX1850P CEMX1863P CEMX2063P CEMX2075P CEMX2263P CEMX2275P CEMX2575P CEMX25100P CEMX2875P CEMX28100P CEMX3075P CEMX30100P CEMX3275P CEMX32120P CEMX3680P CEMX32150P CEMX4090P CEMX40150P CEMX4590P CEMX45150P CEMX50100P CEMX50250P CEMX63150P CEMX63250P

D

d

12 12 12 14 14 16 14 16 16 18 16 18 18 20 18 20 20 22 20 22 22 25 22 25 25 28 25 28 28 30 28 30 30 32 30 32 32 36 32 36 36 40 36 40 40 45 40 45 45 50 45 50 50 63 50 63 63 63

12 12 12 16 16 16 16 16 16 16 16 16 16 20 16 20 20 20 20 20 20 25 20 25 25 32 25 32 32 32 32 32 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40 40 40 50 40 50 50 63 50 63 63 63

l 16 20 16 25 19 32 19 32 25 38 25 38 25 45 25 45 25 45 32 53 32 53 45 63 45 63 45 75 63 90

25 32 50 63 50 63 63 75 63 75 75 100 75 100 75 100 75 120 80 150 90 150 90 150 100 250 150 250

L 74 78 76 85 79 92 79 92 91 104 91 140 101 121 105 125 105 125 112 133 112 133 137 155 137 155 147 177 193 202

83 92 110 123 110 123 129 141 129 141 151 176 155 180 155 180 155 200 160 230 183 243 183 243 147 177 262 362

Z(x) 3 3 3 3 3 3 3 3 3 3 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6

Note 1. We can supply the products with other shanks as your request. 2. There are many ямВute numbers for you to select, please mark ing your order. 3. Non-standard products (special diamter/length of cut) are available on request.

17

3 3 3 3 3 3 3 3 3 3 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6 3,4,6

C 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8

0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8


CARBIDE MACHINE REAMER STRAIGHT TEETH, WITH STRAIGHT SHANK

OBLIQUE TEETH, WITH STRAIGHT SHANK

d

D Ordering Code

Basic size

CR40617FH

6

CR40717FH CR40817FH CR40918FH CR41019FH CR41177FH CR41220FH CR41420FH CR61625FH CR61825FH CR62025FH

7 8 9 10 11 12 14 16 18 20

Precision grades H7 H8 H9 +0.012 +0.018 +0.030 +0.007 +0.011 +0.019

Basic Deviation size

+0.015 +0.022 +0.036 +0.009 +0.014 +0.023

5.6 7.1 8 9 10

0 -0.03

0 -0.036

+0.018 +0.027 +0.043 +0.011 +0.017 +0.027 12.5 +0.021 +0.033 +0.052 +0.013 +0.021 +0.033

CR 4 10 17 F H

14 16

0 -0.043

L

l2

93

36

109 117 125 133 142 151 160 170 182

40 42 44

Grades(H7,H8,H9) Type of shank Length cutting part Diameter of cutting part Flutes Carbide reamer

22

l1

17

Z

4

46 20 50 25

52 58

6


STAGGERED-TEETH CARBIDE T-SLOT MILL

Ordering Code

D

l

L

M

Z

CTM41808M2 CTM42109M2 CTM62511M2 CTM62912M2 CTM63214M2 CTM83615M3 CTM84018M3 CTM84520M3 CTM105022M4 CTM105724M4 CTM106028M4 CTM107235M5 CTM128540M5 CTM129544M5

18 21 25 29 32 36 40 45 50 57 60 72 85 95

8 9 11 12.5 14 15.5 18 20 22 24 28 35 40 44

82 100 105 105 110 130 140 140 175 180 190 230 240 250

# # # # # # # # # # # # # #

4 4 6 6 6 6 6 6 6 8 8 8 8 8

CWM 4 18 08 M2 Type of shank Length of cutting part Diameter of cutting part Flutes T-slot mill

Note: 1. We can supply the products with other shanks as your request. 2. Non-standard products (special diamter/length of cut) are available on request.

23


/ / ION T U L O S CT E F R E P H B OYAT E C Date

IO T U L O S EC T F R E P H B OYAT E C N O I T U L O CT S E F R E P H B OYAT E C H B OYAT E C

TIO U L O S T PERFEC

IO T U L O S EC T F R E P H B OYAT E C

N


/ / ION T U L O S CT E F R E P H B OYAT E C Date

IO T U L O S EC T F R E P H B OYAT E C N O I T U L O CT S E F R E P H B OYAT E C H B OYAT E C

TIO U L O S T PERFEC

IO T U L O S EC T F R E P H B OYAT E C

N


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