Table of Contents Product Information Stainless Steel Coated Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Stainless Steel TIG, MIG & SUB-ARC Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Stainless Steel Flux Cored Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Nickel Alloy Coated Electrodes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Nickel Alloy TIG, MIG & SUB-ARC Wire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Nickel Alloy Flux Cored Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Mild & Low Alloy Steel Coated Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Mild & Low Alloy Steel TIG, MIG & SUB-ARC Wire . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Mild & Low Alloy Steel Flux Cored Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Cobalt Coated Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Cobalt Bare Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Cobalt Metal Cored Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Titanium & Zirconium TIG Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Bronze & Copper TIG & MIG Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Aluminum TIG & MIG Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Typical Welding Parameters and Information Stainless Steel Coated Electrodes, TIG, MIG & SUB-ARC Wire. . . . . . . . . . . . . . . . . . 51 Stainless Steel Flux Cored Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Nickel Alloy Coated Electrodes, TIG, MIG & Flux Core Wire . . . . . . . . . . . . . . . . . . . 53 Mild & Low Alloy Steel Coated Electrodes, TIG, MIG & SUB-ARC Wire . . . . . . . . . . 54 Mild & Low Alloy Steel Flux Cored Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Cobalt Coated, Bare & Metal Cored Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Titanium TIG Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Aluminum TIG & MIG Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Aluminum Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Reference Information AMS Specification Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Decimal & Millimeter Equivalents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 General Conversion Factors for Common Welding Terms. . . . . . . . . . . . . . . . . . . . . . 63 General Conversion Factors for Common Engineering Terms . . . . . . . . . . . . . . . . . . 64
Important Notice Oxford Alloys, Inc. sells all of its products subject to the “Terms and Conditions of Sale” which are issued by Oxford Alloys, Inc. and are available for review upon request. There are no warranties whatsoever, whether written, oral, implied, express or statutory, other than those specified in these Terms and Conditions of Sale. There is no warranty of merchantability or fitness for a particular purpose. The data contained in this Catalog is intended for general information only, and not for specification purposes. Applications suggested for these alloys are made to permit you to make your own evaluation and decision, and are not to be construed as either express or implied warranties of fitness for these or other applications. All analyses should be considered as typical or average values, and are minimum or maximum only when indicated. They are not for specification purposes.
WARNING PROTECT YOURSELF AND OTHERS. BEFORE USE, READ AND UNDERSTAND BOTH THIS WARNING AND THE APPROPRIATE MATERIAL SAFETY DATA SHEET (MSDS). THE MSDS WAS SENT WITH THE SHIPMENT AND IS ALSO AVAILABLE ON OUR WEBSITE WWW.OXFORDALLOYS.COM. YOU MAY ALSO REQUEST THE MSDS FROM YOUR DISTRIBUTOR OR EMPLOYER. BE SURE THAT BOTH THE LABEL AND THE MSDS ARE READ BY THE WELDER (END USER). FUMES AND GASES can be dangerous to your health and may cause lung damage or siderosis. CHROMATES in fumes may be carcinogenic. Manganese over exposure may affect your NERVES, resulting in impaired speech and movement. ARC RAYS can injure eyes and burn skin. ELECTRIC SHOCK can kill. • Read and understand the manufacturer’s instructions and your employer’s safety practices. • Keep your head out of the fumes. • Use enough ventilation, exhaust at the arc, or both to keep fumes and gases from your (or others) breathing zone and the general area. Applicable specifications for filler metals require the use of various components in the electrode. Some of these components, such as chromium or nickel, generate fumes which can reach their permissible exposure limits before the general exposure limit (5MG/M^3) for welding fumes is reached. See the MSDS for further information. Special care should be taken when welding galvanized, plated or painted parts to avoid exposure to toxic fumes. See references below. • Wear correct eye, ear and body protection. Do not touch live electrical parts. • See American National Standard Z49.1 “Safety in Welding and Cutting”, published by the American Welding Society, P.O. Box 351040, Miami, FL 33135: OSHA Safety and Health Standards, 29 CFR 1910, available from the U.S. Government Printing Office, Washington, D.C. 20402. WARNING: This product may contain detectable amounts of chemicals known to the State of California (and other applicable states) to cause cancer, birth defects, or other reproductive harm. (Proposition 65, California Health and Safety Code Section 25249.5 et seq.)
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED: Overexposure to manganese can irreversibly affect the central nervous system resulting in impaired speech and movement. Fumes from the normal use of this product contain manganese compounds. The TLV (Threshold Limit Value) for manganese exposure, 0.2 mg/m3, may be exceeded. Use enough ventilation, local exhaust and respirators to keep the worker’s breathing zone and general area below the TLV for exposure to manganese. *IN CASE OF EMERGENCY, CALL FOR MEDICAL AID
Stainless Steel Coated Electrodes Oxford Alloy速 308/308H-16 SPECIFICATIONS AWS 5.4 ASME SFA 5.4
CLASSIFICATIONS AWS E308/308H-16 UNS W30810
DESCRIPTION / APPLICATION Oxford Alloy E308/308H-16 is an electrode designed to run on direct current, reversed polarity as well as alternating current. This electrode is used to weld base metal of similar composition such as AISI 301, 302, 304, 304H, 308, 308H and 347. Carbon content 0.04% minimum. This dual classification will help eliminate redundancy.
Typical Chemical Analysis C
Cr
Ni
Mn
Si
P
S
0.040.08
18.021.0
9.011.0
0.52.5
0.90 max
0.04 max
0.03 max
Cu
Mo
0.75 max
0.75 max
TYPICAL MECHANICAL PROPERTIES 62,000 psi Yield Strength: Tensile strength: 88,000 psi Elongation: 45%
Oxford Alloy速 308/308L-16 SPECIFICATIONS AWS 5.4 ASME SFA 5.4
CLASSIFICATIONS AWS E308/308L-16 UNS W30813
DESCRIPTION / APPLICATION Oxford Alloy E308/308L-16 is an electrode designed to run on direct current, reversed polarity as well as alternating current. The weld deposit contains a maximum of .04% carbon, which minimizes the formation of chromium carbides, and consequent susceptibility to intergranular corrosion. This electrode is used to weld base metal of similar composition such as AISI 301, 302, 304, 304L, 305, 308, 308L and 347. This dual classification will help eliminate redundancy.
Typical Chemical Analysis C
Cr
Ni
Mn
Si
P
Cu
0.04 max
18.021.0
9.011.0
0.52.5
0.90 max
0.04 max
0.75 max
Mo
S
0.75 max
0.03 max
TYPICAL MECHANICAL PROPERTIES 60,000 psi Yield strength: Tensile strength: 85,000 psi Elongation: 46%
Oxford Alloy速 309Cb-16 SPECIFICATIONS AWS 5.4 ASME SFA 5.4
CLASSIFICATIONS AWS E309Cb-16 UNS W30917
DESCRIPTION / APPLICATION Oxford Alloy E309Cb-16 is an electrode designed to run on direct current, reversed polarity as well as alternating current. The weld deposit of this electrode is similar to that of E309L-16, with the addition of columbium, which stabilizes the alloy against intergranular corrosion. This electrode is used for joining type 347 steels and for welding 347 type steels to low or non-alloyed steels. The Oxford Alloy E309Cb-16 electrode is also suitable for overlay welding where a Cb-stabilized weld deposit is desired.
Typical Chemical Analysis C
Cr
Ni
Mn
Si
P
S
0.12 max
22.025.0
12.014.0
0.52.5
0.90 max
0.04 max
0.03 max
Cb+Ta
Mo
Cu
0.701.00
0.75 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Yield Strength: 60,000 psi 415 MPa Tensile strength: 88,000 psi 610 MPa 34% Elongation:
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
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Stainless Steel Coated Electrodes Oxford Alloy® 309/309L-16 SPECIFICATIONS AWS 5.4 ASME SFA 5.4
CLASSIFICATIONS AWS E309/309L-16 UNS W30913
DESCRIPTION / APPLICATION Oxford Alloy E309/309L-16 is designed to run on direct current, reversed polarity as well as alternating current. The low carbon content of the weld metal lowers the risk of intergranular corrosion by reducing the possibility of carbide precipitation at the grain boundary. This electrode can be used to join dissimilar metals for service temperatures up to 600°F and metals of 309 and 309L composition. Oxford Alloy E309/309L-16 can also be used to join stainless steels to themselves or to carbon or low alloy steels. The molybdenum content provides creep resistance at elevated temperatures. This dual classification will help eliminate redundancy.
Typical Chemical Analysis C
Cr
Ni
Mn
Si
P
S
0.04 max
22.025.0
12.014.0
0.52.5
0.90 max
0.04 max
0.03 max
Cu
Mo
0.75 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Yield Strength: 59,000psi 410 MPa Tensile strength: 88,500 psi 555 MPa Elongation: 36%
Oxford Alloy® 309LMo-16 SPECIFICATIONS AWS 5.4 ASME SFA 5.4
CLASSIFICATIONS AWS E309LMo-16 UNS W30923
DESCRIPTION / APPLICATION Oxford Alloy E309MoL-16 is an electrode designed to run on direct current, reversed polarity as well as alternating current. This electrode is designed for applications requiring molybdenum with a standard 309L analysis. This electrode is used primarily for welding type 316L and 316 clad steels, or welding molybdenum containing austenitic stainless steel to carbon steel, provided the service temperature is less than 600°F (316°C). Carbon content 0.04% maximum.
Typical Chemical Analysis C
Cr
Ni
Mn
Si
Mo
P
0.04 max
22.025.0
12.014.0
0.52.5
0.90 max
2.03.0
0.04 max
S
Cu
0.03 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 85,000 to 95,000 psi (586 to 655 MPa) 35 to 45% Elongation:
Oxford Alloy® 310-16 SPECIFICATIONS AWS 5.4 ASME SFA 5.4
CLASSIFICATIONS AWS E310-16 UNS W31010
DESCRIPTION / APPLICATION Oxford Alloy E310-16 is an electrode designed to run on direct current, reversed polarity as well as alternating current. Oxford Alloy E310-16 electrode is used for joining heat resistant austenitic steels of type AISI 310 and for surfacing low or non-alloyed steels where a 310-type deposit is desired. This electrode can be used in air up to about 2000°F, in oxidizing sulphurous atmospheres up to 2000°F and in reducing sulphurous atmospheres up to 1200°F.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
S
P
0.080.20
1.02.5
0.75 max
25.028.0
20.022.5
0.03 max
0.03 max
Mo
Cu
0.75 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Yield Strength: 61,500 psi 425 MPa Tensile strength: 90,500 psi 625 MPa 34% Elongation:
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
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Stainless Steel Coated Electrodes Oxford Alloy速 310Nb-16 SPECIFICATIONS AWS 5.4 ASME SFA 5.4
CLASSIFICATIONS AWS E310Nb-16 UNS W31017
DESCRIPTION / APPLICATION Oxford Alloy E310Cb-16 is an electrode designed to run on direct current, reversed polarity as well as alternating current. This electrode is designed for special applications requiring columbium with 25% chromium and 20% nickel. These electrodes are primarily used for welding steels that are clad with type 347, as well as for joining columbium stabilized steels to mild or low alloy steels.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
CB+Ta
S
0.12 max
1.02.5
0.75 max
25.028.0
20.022.0
0.701.00
0.03 max
P
Mo
Cu
0.03 max
0.75 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Yield Strength: 90,000 psi 620 MPa Tensile strength: 60,500 psi 420 MPa Elongation: 31%
Oxford Alloy速 310Mo-16 SPECIFICATIONS AWS 5.4 ASME SFA 5.4
CLASSIFICATIONS AWS E310Mo-16 UNS W31020
DESCRIPTION / APPLICATION Oxford Alloy E310Mo-16 is an electrode designed to run on direct current, reversed polarity as well as alternating current. Oxford Alloy E310Mo-16 electrodes are intended for the welding of type 316 clad steels. Other grades of molybdenum bearing stainless steel may also be successfully welded with this type. This electrode is also used for relining digesters in the paper industry.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Mo
S
0.12 max
1.02.5
0.75 max
25.028.0
20.022.0
2.03.0
0.03 max
P
Cu
0.03 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Yield Strength: 91,000 psi 630 MPa Tensile strength: 78,000 psi 540 MPa Elongation: 12%
Oxford Alloy速 312-16 SPECIFICATIONS AWS 5.4 ASME SFA 5.4
CLASSIFICATIONS AWS E312-16 UNS W31310
DESCRIPTION / APPLICATION Oxford Alloy E312-16 is an electrode designed to run on direct current, reversed polarity as well as alternating current. This electrode is used for welding AISI 312 pipe and other steels of this composition where high strength is needed or where high abrasive conditions are present. Oxford Alloy E312-16 is recommended for dissimilar metal joint welding such as mild or low alloy steels to stainless steels, and austenitic manganese steels.
Typical Chemical Analysis C
Cr
Ni
Mn
Si
P
S
0.15 max
28.032.0
8.010.5
0.52.5
0.90 max
0.04 max
0.03 max
Mo
Cu
0.75 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Yield Strength: 78,000 psi 540 MPa Tensile strength: 109,000 psi 750 MPa 23% Elongation:
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
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Stainless Steel Coated Electrodes Oxford Alloy速 316/316L-16 SPECIFICATIONS AWS 5.4 ASME SFA 5.4
CLASSIFICATIONS AWS E316/316L-16 UNS W31613
DESCRIPTION / APPLICATION Oxford Alloy E316/316L-16 is an electrode designed to run on direct current, reversed polarity as well as alternating current. The low carbon content of the weld metal lowers the risk of intergranular corrosion by reducing the possibility of carbide precipitation at the grain boundary. Oxford Alloy E316/316L-16 is recommended for welding base metals of similar composition such as 316 and 316L. The molybdenum content provides creep resistance at elevated temperatures. This dual classification will help eliminate redundancy.
Typical Chemical Analysis C
Cr
Ni
Mo
Mn
Si
P
0.04 max
17.020.0
11.014.0
2.03.0
0.52.5
0.90 max
0.04 max
S
Cu
0.03 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Yield strength: 62,000 psi Tensile strength: 83,000 psi Elongation: 45%
Oxford Alloy速 317L-16 SPECIFICATIONS AWS 5.4 ASME SFA 5.4
CLASSIFICATIONS AWS E317L-16 UNS W31713
DESCRIPTION / APPLICATION Oxford Alloy E317L-16 is an electrode designed to run on direct current, reversed polarity as well as alternating current. The low carbon content of the weld metal lowers the risk of intergranular corrosion by reducing the possibility of carbide precipitation at the grain boundary. At elevated temperatures the tensile property values are lower than the E317-16 grade. Oxford Alloy E317L-16 is used for joining AISI 317L type stainless steel for use in especially severe corrosion conditions such as those in the petrochemical or paper industries.
Typical Chemical Analysis C
Cr
Ni
Mo
Mn
Si
P
0.04 max
18.021.0
12.014.0
3.04.0
0.52.5
0.90 max
0.04 max
S
Cu
0.03 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Yield strength: 58,000 psi 400 MPa Tensile strength 82,500 psi 570 MPa Elongation: 38%
Oxford Alloy速 320-16 SPECIFICATIONS AWS 5.4 ASME SFA 5.4
CLASSIFICATIONS AWS E320-16 UNS W88021
DESCRIPTION / APPLICATION Oxford Alloy E320-16 is an electrode designed to run on direct current, reversed polarity as well as alternating current. Oxford Alloy E320-16 is designed for welding on alloy 20 and alloy 20 Cb-3 or alloys of similar composition in wrought or cast forms. The weld metal provides exceptionally good corrosion resistance to a wide range of chemical environments. The weld deposit is fully austenitic, and as such the heat input has to be limited to minimum during welding to avoid microfissuring.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Mo
Cb+Ta
0.07 max
0.52.5
0.60 max
19.021.0
32.036.0
2.03.0
8 x C, min To 1.00 max
Cu
S
P
3.04.0
0.03 max
0.04 max
TYPICAL MECHANICAL PROPERTIES Yield strength: 86,000 psi 590 MPa Tensile strength: 59,000 psi 410 MPa Elongation: 33%
Registered Trademark of Carpenter Technology
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 4
Stainless Steel Coated Electrodes Oxford Alloy® 320LR-16 SPECIFICATIONS AWS 5.4 ASME SFA 5.4
CLASSIFICATIONS AWS E320LR-16 UNS W88022
DESCRIPTION / APPLICATION Oxford Alloy E320LR-16 is an electrode designed to run on direct current, reversed polarity as well as alternating current. Oxford Alloy E320LR-16 is designed for welding on alloy 20 and alloy 20 Cb-3! or alloys of similar composition in wrought or cast forms. This electrode is specifically designed to resist the hot cracking and microfissuring often encountered when welding fully austenitic stainless steels. These properties are achieved by closely controlling the residual elements detrimental to the weld deposit.
Typical Chemical Analysis C
Mn
Si
P
S
Cr
Ni
0.03 max
1.52.50
0.30 max
0.020 max
0.015 max
19.021.0
32.036.0
Cu
Mo
Cb+Ta
3.04.0
2.03.0
8 x C, min to 0.40 max
TYPICAL MECHANICAL PROPERTIES Yield strength: 85,000 psi 590 MPa Tensile strength: 57,000 psi 390 MPa Elongation: 34%
® registered trademark of Carpenter Technology.
Oxford Alloy® 330-16 SPECIFICATIONS AWS 5.4 ASME SFA 5.4
CLASSIFICATIONS AWS E330-16 UNS W88331
DESCRIPTION / APPLICATION Oxford Alloy E330-16 is an electrode designed to run on direct current, reversed polarity as well as alternating current. The high nickel content of Oxford Alloy E330-16 gives a strong adherent surface oxide that resists scaling at elevated temperature above 1800°F. This electrode is used primarily for repairing defects in alloy castings and in welding alloys of similar chemical composition.
Typical Chemical Analysis C
Cr
Ni
Mn
Si
P
S
0.180.25
14.017.0
33.037.0
1.02.5
0.90 max
0.04 max
0.03 max
Mo
Cu
0.75 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Yield strength: 57,000 psi 390 MPa Tensile strength: 84,500 psi 580 MPa Elongation: 26%
Oxford Alloy® 347-16 SPECIFICATIONS AWS 5.4 ASME SFA 5.4
CLASSIFICATIONS AWS E347-16 UNS W34710
DESCRIPTION / APPLICATION Oxford Alloy E347-16 is an electrode designed to run on direct current, reversed polarity as well as alternating current. The addition of columbium to Oxford Alloy E34716 makes it resistant to intergranular corrosion by reducing the possibility of intergranular carbide precipitation. This electrode is recommended for welding grades of similar composition such as 304, 302, 321 and 347. Due to the strengthening effect of columbium, this grade is recommended if the weld metal is to be subjected to high temperatures above 700°F.
Typical Chemical Analysis C
Cr
Ni
Cb+Ta
Mn
Si
P
0.08 max
18.021.0
9.011.0
8 x C, min to 1.00 max
0.52.5
0.90 max
0.04 max
S
Mo
Cu
0.03 max
0.75 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Yield strength: 57,000 psi 390 MPa Tensile strength: 86,000 psi 590 MPa Elongation: 35%
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
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Stainless Steel Coated Electrodes Oxford Alloy® 385-16 (904L) SPECIFICATIONS AWS 5.4 ASME SFA 5.4
CLASSIFICATIONS AWS E385-16 UNS W88904
DESCRIPTION / APPLICATION Oxford Alloy E385-16 is an electrode designed to run on direct current, reversed polarity as well as alternating current. This electrode gives a chromium-nickel-molybdenum weld metal with especially low carbon content and copper addition. Oxford Alloy E385-16 can be used for joining high alloyed, fully austenitic stainless steels such as W.-Nr. 1.4539 (ASTM B-625 and 904L), which have high corrosion resistance in sulphuric and phosphoric acids and good pitting resistance in acidic solutions containing chlorides and fluorides, such as seawater. This electrode can also be used for surfacing mild and low-alloyed steel to give protection against pitting corrosion in chloride containing solutions.
Typical Chemical Analysis C
Cr
Ni
Mo
Mn
Si
P
0.03 max
19.521.5
24.026.0
4.25.2
1.02.5
0.75 max
0.03 max
S
Cu
0.02 max
1.22.0
TYPICAL MECHANICAL PROPERTIES Yield strength: 65,500 psi 450 MPa Tensile strength: 88,000 psi 610 MPa Elongation: 32%
Oxford Alloy® 410-16 SPECIFICATIONS AWS 5.4 ASME SFA 5.4
CLASSIFICATIONS AWS E410-16 UNS W41010
DESCRIPTION / APPLICATION Oxford Alloy E410-16 is an electrode designed to run on direct current, reversed polarity as well as alternating current. This electrode is an air hardening steel which requires preheat and post weld heat treatment to obtain the required ductility. The preheat and interpass temperature for work pieces ¾ inch and under is 400°F. Work pieces over ¾ inch thick should use a preheat and interpass of 500°F. The post weld heat treatment temperature is 1350-1400°F; the holding time should be 1 hour per inch of thickness but no less than 30 minutes. The temperature should be raised and lowered at a rate of 200°F per hour. The weld metal has similar corrosion resistance to that of the corresponding base metal. Oxford Alloy E410-16 has good scaling resistance but is prone to slow attack by certain acids.
Typical Chemical Analysis C
Cr
Mn
Si
P
S
Ni
0.12 max
11.013.5
1.0 max
0.90 max
0.04 max
0.03 max
0.7 max
Mo
Cu
0.75 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Yield strength: 63,000 psi 430 MPa Tensile strength: 78,500 psi 540 MPa Elongation: 23%
Oxford Alloy® 410NiMo-16 SPECIFICATIONS AWS 5.4 ASME SFA 5.4
CLASSIFICATIONS AWS E410NiMo-16 UNS W41016
DESCRIPTION / APPLICATION Oxford Alloy E410NiMo-16 is an electrode designed to run on direct current, reversed polarity as well as alternating current. This electrode is designed to weld materials of similar chemical composition in cast and wrought forms. Preheat and interpass temperatures of not less than 300°F (150°C) are recommended during welding. Post-weld heat treatment should be between 1100°F (629°C) and not to exceed 1150°F (620°C), as high temperatures may result in hardening.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Mo
S
0.06 max
1.0 max
0.90 max
11.012.5
4.05.0
0.40.070
0.03 max
P
Cu
0.04 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Yield strength: 91,000 psi 630 MPa Tensile strength: 110,500 psi 800 MPa 17% Elongation:
Note: Mechanical properties listed reflect utilization of a post-weld heat treatment between 1100°F (629°C) and 1150°F (620°C) for one hour.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
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Stainless Steel Coated Electrodes Oxford Alloy® 430-16 SPECIFICATIONS AWS 5.4 ASME SFA 5.4
CLASSIFICATIONS AWS E430-16 UNS W43010
DESCRIPTION / APPLICATION Oxford Alloy E430-16 is an electrode designed to run on direct current, reversed polarity as well as alternating current. This electrode is used to weld steels of similar composition for such uses as automobile body moldings and bright trim applications. This material should be welded with a 300-450°F preheat and interpass temperature with a post weld heat treatment of 14501550°F for four hours; furnace cooled to 1100°F and then either air cooled or water quenched. Heavy sections may require forced cooling or spray quenching through the temperature range from 1050 to 750°F to avoid 885°F embrittlement.
Typical Chemical Analysis C
Cr
Mn
Si
P
S
Ni
0.10 max
15.018.0
1.0 max
0.90 max
0.04 max
0.03 max
0.6 max
Mo
Cu
0.75 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Yield strength: 58,800 psi 400 MPa Tensile strength: 74,000 psi 530 MPa Elongation: 23%
Oxford Alloy® 630-16 (17-4PH) SPECIFICATIONS AWS 5.4 ASME SFA 5.4
CLASSIFICATIONS AWS E630-16 UNS W37410
DESCRIPTION / APPLICATION Oxford Alloy E630-16 is an electrode designed to run on direct current, reversed polarity as well as alternating current. This electrode offers the combined characteristics of a strong, corrosion resistant, easily machinable weld metal. This electrode is primarily designed for welding ASTM A-564, type 630 (17 chromium, 4 nickel), and precipitation hardenable steel. The composition of the weld deposit is modified to eliminate ferrite stringers in the martensitic microstructure that would inhibit the mechanical properties. Depending on the weld dimensions and applications, Oxford Alloy E630-16 may be used in the as welded, welded plus precipitation hardened, or welded plus solution treated plus precipitation hardened condition.
Typical Chemical Analysis C
Cr
Ni
Mn
Si
P
S
0.05 max
16.0016.75
4.55.0
0.250.75
0.75 max
0.04 max
0.03 max
Cu
Mo
Cb+Ta
3.254.00
0.75 max
0.150.30
TYPICAL MECHANICAL PROPERTIES Yield strength: 164,000 psi Tensile strength: 190,000 psi Elongation: 11%
Oxford Alloy® 2209-16 SPECIFICATIONS AWS 5.4 ASME SFA 5.4
CLASSIFICATIONS AWS E2209-16 UNS W39209
DESCRIPTION / APPLICATION Oxford Alloy E2209-16 is an electrode designed to run on direct current, reversed polarity as well as alternating current. This electrode is used for welding ferritic-austenitic (duplex) steels, especially those with high resistance to stress corrosion cracking. Oxford Alloy E2209-16 is also used for welding on stainless structures where a particularly high strength is required. This electrode deposits weld metal of ferritic-austenitic chromiumnickel-molybdenum steel with low carbon content for service temperature up to 540°F.
Typical Chemical Analysis C
Cr
Ni
Mo
Mn
Si
P
0.04 max
21.523.5
8.510.5
2.53.5
0.52.0
0.90 max
0.04 max
S
N
Cu
0.03 max
0.080.20
.075 max
TYPICAL MECHANICAL PROPERTIES Yield strength: 87,000 psi 600 MPa Tensile strength: 102,000 psi 700 MPa 22% Elongation:
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 7
Stainless Steel Coated Electrodes Oxford Alloy® 2553-16 SPECIFICATIONS AWS 5.4 ASME SFA 5.4
CLASSIFICATIONS AWS E2553-16 UNS W39553
DESCRIPTION / APPLICATION Oxford Alloy E2553-16 is an electrode designed to run on direct current, reversed polarity as well as alternating current. This electrode is used to weld Ferralium! 255 and duplex stainless steels, which contain approximately 25 percent of chromium. The weld metal deposit of these electrodes has a “duplex” microstructure consisting of an austenite-ferrite matrix. Oxford Alloy E2553-16 weld deposit combines increased tensile strength with improved resistance to pitting corrosive attack and to stress corrosion cracking. !
Typical Chemical Analysis C
Cr
Ni
Mo
Mn
Si
P
0.06 max
24.027.0
6.58.5
2.93.9
0.51.5
1.0 max
0.04 max
S
N
Cu
0.03 max
0.100.25
1.52.5
TYPICAL MECHANICAL PROPERTIES Tensile strength:
110 ksi
Elongation:
15%
760 MPa
Registered Trademark of Langley Alloys
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 8
Stainless Steel TIG, MIG and SUB-ARC Wire Oxford Alloy速 308/308H SPECIFICATIONS AWS 5.9 ASME SFA 5.9
CLASSIFCATIONS AWS ER308/308H UNS S30880
DESCRIPTION / APPLICATION Oxford Alloy ER308H is used for welding of unstabilized stainless steels such as Types 301, 302, 304, 304H, 305, 308, and 308H. This filler metal is also used for general-purpose applications where corrosion conditions are moderate. The classification is the same as the Oxford Alloy ER308, except that the allowable carbon content has been restricted to the higher portion of the 308 range. Carbon content in the range of .04 - .08 provides higher strength at elevated temperatures.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
S
P
0.040.08
1.02.5
0.300.65
19.522.0
9.011.0
0.03 max
0.03 max
Mo
Cu
0.50 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 88,500 psi 610 MPa Yield strength: 59,500 psi 410 MPa Elongation: 39%
Oxford Alloy速 308/308L SPECIFICATIONS AWS 5.9 ASME SFA 5.9
CLASSIFICATIONS AWS ER308/308L UNS S30883
DESCRIPTION / APPLICATION Oxford Alloy ER308L is ideal for welding Types 304L, 321, and 347. This classification is the same as Oxford Alloy ER308, except for the carbon content. The carbon content is held to a maximum of .03% to reduce the possibility of intergranular carbide precipitation. This increases the resistance to intergranular corrosion without the use of stabilizers such as columbium (niobium) or titanium. Strength of this low-carbon alloy, however, is less than that of the columbium (niobium)-stabilized alloys or Type 308H at elevated temperatures.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
S
P
0.03 max
1.02.5
0.300.65
19.522.0
9.011.0
0.03 max
0.03 max
Mo
Cu
0.75 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 85,000 psi 590 MPa Yield strength: 57,000 psi 390 MPa Elongation: 40%
Oxford Alloy速 308LSi SPECIFICATIONS AWS 5.9 ASME SFA 5.9
CLASSIFICATIONS AWS ER308LSI UNS S30888
DESCRIPTION / APPLICATION Oxford Alloy ER308LSi is used to weld base metal of similar composition such as AISI 301, 302, 304, 304L, 305, 308, 308L and 347. This classification is the same as Oxford Alloy ER308L, except for the higher silicon. This improves the usability of the filler metal in the gas metal arc welding process. If the dilution by the base metal produces a low ferrite or fully austenitic weld, the crack sensitivity of the weld is somewhat higher than that of a lower silicon content weld metal.
Typical Chemical Analysis C
Cr
Ni
Mo
Mn
Si
P
0.03 max
19.522.0
9.011.0
.075 max
1.02.5
0.651.00
0.03 max
S
Cu
0.03 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 85,000 psi 590 MPa Yield strength: 57,000 psi 390 MPa Elongation: 40%
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 9
Stainless Steel TIG, MIG and SUB-ARC Wire Oxford Alloy® 309/309L SPECIFICATIONS AWS 5.9 ASME SFA 5.9
CLASSIFICATIONS AWS ER309/309L UNS S30983
DESCRIPTION / APPLICATION Oxford Alloy ER309L is of similar composition as Oxford Alloy ER309 except for the carbon content being lower than .03%. This lower carbon content reduces the possibility of intergranular carbide precipitation. This increases the resistance of intergranular corrosion without the use of stabilizers such as columbium (niobium) or titanium. Strength of this low-carbon alloy; however, may not be as great at elevated temperatures as that of the columbium (niobium)-stabilized alloys or ER309. Oxford Alloy ER309L is preferred over Oxford Alloy ER309 for cladding over carbon or low alloy steels, as well as for dissimilar joints that undergo heat treatment.
Typical Chemical Analysis C
Cr
Ni
Mo
Mn
Si
P
0.03 max
23.025.0
12.014.0
0.75 max
1.02.5
0.300.65
0.03 max
S
Cu
0.03 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 89,900 psi 620 MPa Yield strength: 58,000 psi 400 MPa Elongation: 40%
Oxford Alloy® 309LSi SPECIFICATIONS AWS 5.9 ASME SFA 5.9
CLASSIFICATIONS AWS ER309LSi UNS S30988
DESCRIPTION / APPLICATION Oxford Alloy ER309LSi is of the same chemical composition as ER309L, with higher silicon content to improve the bead appearance and increase welding ease. This filler metal is used for welding of similar alloys in wrought or cast form. Oxford Alloy ER309LHiSil is mostly used for welding dissimilar materials such as mild steel to stainless steel, as well as for a barrier layer in stainless overlays. The weld beads are exceptionally smooth due to good wetting.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
S
P
0.03 max
1.02.5
0.651.00
23.025.0
12.014.0
0.03 max
0.03 max
Mo
Cu
0.75 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 89,900 psi 620 MPa Yield strength: 60,500 psi 420 MPa Elongation: 35%
Oxford Alloy® 309LMo SPECIFICATIONS AWS 5.9 ASME SFA 5.9
CLASSIFICATIONS AWS ER309LMo UNS S30986
DESCRIPTION / APPLICATION Oxford Alloy ER309LMO is used for the welding of dissimilar materials between stainless and low alloy steels, as well as for overlay cladding. This alloy is well suited for austenitic ferritic joints with a maximum application temperature of 300° C. It is also suited for stainless with wet corrosion up to 350° C. Oxford Alloy 309LMO is also used for depositing buffer layers when welding clad products. Oxford Alloy ER309LMO can be used for joining unalloyed/low-alloy steels/cast steel grades or stainless/heat-resistance chromium steels/cast steel grades to austenitic steels/cast steel grades.
Typical Chemical Analysis C
Si
Cr
Ni
Mo
Mn
S
0.03 max
0.300.65
23.025.0
12.014.0
2.03.0
1.02.5
0.03 max
P
Cu
0.03 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Yield strength: 65,250 psi 450 MPa Tensile strength: 84,100 psi 580 MPa Elongation: 28%
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 10
Stainless Steel TIG, MIG and SUB-ARC Wire Oxford Alloy速 310 SPECIFICATIONS AWS 5.9 ASME SFA 5.9
CLASSIFICATIONS AWS ER310 UNS S31080
DESCRIPTION / APPLICATION Oxford Alloy ER 310 is used for the welding of stainless steels of similar composition in wrought or cast form. The weld deposit is fully austenitic and calls for low heat during welding. This filler metal can also be used for dissimilar welding.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
S
P
0.080.15
1.02.5
0.300.65
25.028.0
20.022.5
0.03 max
0.03 max
Mo
Cu
0.75 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 89,500 psi 620 MPa Yield strength: 60,500 psi 420 MPa Elongation: 34%
Oxford Alloy速 312 SPECIFICATIONS AWS 5.9 ASME SFA 5.9
CLASSIFICATIONS AWS ER312 UNS S31380
DESCRIPTION / APPLICATION Oxford Alloy ER312 was originally designed to weld cast alloys of similar composition. This filler metal has also been found to be valuable in welding dissimilar metals such as carbon steel to stainless steel, particularly those grades high in nickel. Oxford Alloy ER312 gives a twophase weld deposit with substantial percentages of ferrite in an austenite matrix. Even with considerable dilution by austenite-forming elements such as nickel, the microstructure remains two-phase and thus highly resistant to weld metal cracks and fissures.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Mo
S
0.15 max
1.02.5
0.300.65
28.032.0
8.010.5
0.75 max
0.03 max
P
Cu
0.03 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 109,500 psi 760 MPa Yield strength: 78,500 psi 540 MPa Elongation: 25%
Oxford Alloy速 316/316L SPECIFICATIONS AWS 5.9 ASME SFA 5.9
CLASSIFICATIONS AWS ER316/316L UNS S31683
DESCRIPTION / APPLICATION Oxford Alloy ER316L is primarily used for welding low carbon molybdenum-bearing austenitic alloys. This filler metal has the same analysis as Oxford Alloy ER316, except that the carbon content is limited to a maximum of 0.03% in order to reduce the possibility of formation of intergranular carbide precipitation. This low carbon alloy is not as strong at elevated temperatures as ER316H.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Mo
S
0.03 max
1.02.5
0.300.65
18.020.0
11.014.0
2.03.0
0.03 max
P
Cu
0.30 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 86,000 psi 590 MPa Yield strength: 58,000 psi 400 MPa Elongation: 36%
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 11
Stainless Steel TIG, MIG and SUB-ARC Wire Oxford Alloy速 316LSi SPECIFICATIONS AWS 5.9 ASME SFA 5.9
CLASSIFICATIONS AWS ER316LSi UNS S31688
DESCRIPTION / APPLICATION Oxford Alloy ER316LSi is used for welding low carbon molybdenum-bearing austenitic alloys. This filler metal is similar to Oxford Alloy ER316L, with higher silicon content for optimum ease in welding and smooth bead appearance. Higher productivity could be realized in the MIG welding process.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Mo
S
0.03 max
1.02.5
0.651.00
18.020.0
11.014.0
2.03.0
0.03 max
P
Cu
0.03 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 86,500 psi 600 MPa Yield strength: 58,500 psi 400 MPa Elongation: 36%
Oxford Alloy速 317L SPECIFICATIONS AWS 5.9 ASME SFA 5.9
CLASSIFICATIONS AWS ER317L UNS S31783
DESCRIPTION / APPLICATION Oxford Alloy ER317L is used for welding stainless steels with similar composition. This alloy offers high resistance to pitting and crevice corrosion because of its high molybdenum content. The lower carbon content of the Oxford Alloy ER317L makes the weld metal less susceptible to intergranular corrosion.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
S
P
0.03 max
1.02.5
0.300.65
18.520.5
13.015.0
0.03 max
0.03 max
Cu
Mo
0.75 max
3.04.0
TYPICAL MECHANICAL PROPERTIES Tensile strength: 84,500 psi 580 MPa Yield strength: 58,000 psi 400 MPa Elongation: 35%
Oxford Alloy速 320 SPECIFICATIONS AWS 5.9 ASME SFA 5.9
CLASSIFICATIONS AWS ER320 UNS NO8021
DESCRIPTION / APPLICATION Oxford Alloy ER320 is used to weld metals of similar composition in wrought and cast forms. The weld metal provides exceptionally good corrosion resistance to a wide range of chemical environments. Oxford Alloy ER320 is a fully austenitic alloy; it requires low heat input during welding.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Mo
Cb+Ta
0.07 max
2.5 max
0.60 max
19.021.0
32.036.0
2.03.0
8xC min/1.0 max
S
P
Cu
0.03 max
0.03 max
3.04.0
TYPICAL MECHANICAL PROPERTIES Tensile strength: 87,500 psi 600 MPa Yield strength: 59,000 psi 410 MPa Elongation: 34%
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 12
Stainless Steel TIG, MIG and SUB-ARC Wire Oxford Alloy速 320LR SPECIFICATIONS AWS 5.9 ASME SFA 5.9
CLASSIFICATIONS AWS ER320LR UNS NO8022
DESCRIPTION / APPLICATION Oxford Alloy ER320LR has a composition similar to Oxford Alloy ER320, except that carbon, silicon, phosphorus, and sulfur levels are kept at lower levels as well as the columbium and manganese being specified at a narrower range. The low melting residuals are limited in this alloy to reduce the possibility of micro fissuring. It is for this reason that the Oxford Alloy ER320LR is often used for welding Type 320 stainless steels.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Mo
Cb+Ta
0.025 max
1.52.0
0.15 max
19.021.0
32.036.0
2.03.0
8xC min/0.4 0 max
S
P
Cu
0.02 max
0.015 max
3.04.0
TYPICAL MECHANICAL PROPERTIES Tensile strength: 86,000 psi 590 MPa Yield strength: 57,500 psi 400 MPa Elongation: 35%
Oxford Alloy速 330 SPECIFICATIONS AWS 5.9 ASME SFA 5.9
CLASSIFICATIONS AWS ER330 UNS N08331
DESCRIPTION / APPLICATION Oxford Alloy ER330 is used to weld cast and wrought material of similar chemical composition. The weld metal provides excellent heat and scale resistance up to 1800属 F. However, high sulfur environments may adversely affect elevated temperature performance.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Mo
S
0.180.25
1.02.5
0.300.65
15.017.0
34.037.0
0.75 max
0.03 max
P
Cu
0.03 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 84,000 psi 580 MPa Yield strength: 56,500 psi 390 MPa Elongation: 29%
Oxford Alloy速 347 SPECIFICATIONS AWS 5.9 ASME SFA 5.9
CLASSIFICATIONS AWS ER347 UNS S34780
DESCRIPTION / APPLICATION Oxford Alloy ER347 is a columbium-stabilized stainless steel welding wire used to weld Types 321 and 347. Addition of columbium reduces the possibility of chromium carbide precipitation and consequent intergranular corrosion .
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Mo
S
0.08 max
1.02.5
0.300.65
19.021.5
9.011.0
0.75 max
0.03 max
P
Cu
Cb+Ta
0.03 max
0.75 max
10 X C min/1.0 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 86,500 psi 600 MPa Yield strength: 57,000 psi 390 MPa Elongation: 35%
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 13
Stainless Steel TIG, MIG and SUB-ARC Wire Oxford Alloy® 385 (904L) SPECIFICATIONS AWS 5.9 ASME SFA 5.9
CLASSIFICATIONS AWS ER385 UNS NO8904
DESCRIPTION / APPLICATION Oxford Alloy ER385 (904L) is used for welding materials of similar chemical composition, which are used for fabrication of equipment and vessels for handling of sulfuric acid and many chloride containing media. This filler metal may also find applications for joining Type 317L material where improved corrosion resistance in specific media is needed. In order to reduce the propensity for fissuring and hot cracking, the low melting constituents such as carbon, silicon, and phosphorus are controlled to lower levels in this alloy.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Cu
Mo
0.025 max
1.02.5
0.50 max
19.521.5
24.026.0
1.22.0
4.25.2
S
P
0.03 max
0.02 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 86,500 psi 600 MPa Yield strength: 59,500 psi 410 MPa Elongation: 36%
Oxford Alloy® 410 SPECIFICATIONS AWS 5.9 ASME SFA 5.9
CLASSIFICATIONS AWS ER410 UNS S41080
DESCRIPTION / APPLICATION Oxford Alloy ER410 is used to weld Types 403, 405, 410, and 416. It is also used for welding overlay on carbon steels to resist corrosion, erosion, or abrasion. Oxford Alloy ER410 is an air hardening type filler metal that calls for preheating of the joint to 350°F before welding.
Typical Chemical Analysis C
Mn
Si
Cr
Mo
S
P
0.12 max
0.6 max
0.5 max
11.513.5
0.75 max
0.03 max
0.03 max
Ni
Cu
0.6 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 89,000 psi 620 MPa Yield strength: 78,500 psi 540 MPa Elongation: 24% Note: Mechanical properties listed above reflect utilization of a post-weld heat treatment between 1350°F and 1400°F for one hour.
Oxford Alloy® 410NiMo SPECIFICATIONS AWS 5.9 ASME SFA 5.9
CLASSIFICATIONS AWS ER410NiMo UNS S41086
DESCRIPTION / APPLICATION Oxford Alloy ER410NiMo is used primarily to weld cast and wrought material of similar chemical composition. Preheating and interpass temperature of not less than 300°F is required. Post-weld heat treatment should not exceed 1150°F, as higher temperatures may result in hardening.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Mo
S
0.06 max
0.6 max
0.5 max
11.012.5
4.05.0
0.4.0.7
0.03 max
P
Cu
0.03 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 118,500 psi 820 MPa Yield strength: 92,000 psi 630 MPa Note: Mechanical properties listed above reflect utilization of a post-weld heat treatment between 1100°F and 1150°F for one hour.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 14
Stainless Steel TIG, MIG and SUB-ARC Wire Oxford Alloy® 420 SPECIFICATIONS AWS 5.9 ASME SFA 5.9
CLASSIFICATIONS AWS ER420 UNS S42080
DESCRIPTION / APPLICATION Oxford Alloy ER420 is often used for surfacing applications that call for superior resistance to abrasion. This filler metal is similar to the Oxford Alloy ER410, except for the higher carbon content. It requires preheat and interpass temperatures of not less than 400°F, followed by slow cooling. Note: Mechanical properties are greatly influenced by changes in welding parameters such as preheat and interpass temperatures.
Typical Chemical Analysis C
Mn
Si
Cr
Mo
S
P
0.250.40
0.6 max
0.5 max
12.014.0
0.75 max
0.03 max
0.03 max
Ni
Cu
0.6 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 145,000 psi 1,000 MPa Yield strength: 120,000 psi 830 MPa Elongation: 45%
Oxford Alloy® 430 SPECIFICATIONS AWS 5.9 ASME SFA 5.9
CLASSIFICATIONS AWS ER430 UNS S43080
DESCRIPTION / APPLICATION Oxford Alloy ER430 is a ferritic stainless steel that offers good ductility in heat-treated condition. In addition to the applications of welding similar alloys, it is also used for overlays and thermal spraying. Oxford Alloy ER430 can also be used for joining and surfacing in applications requiring good scaling resistance and resistance to sulphurous atmosphere. Preheating of the joint to a minimum of 300°F is recommended before welding.
Typical Chemical Analysis C
Mn
Si
Cr
Mo
S
P
0.10 max
0.6 max
0.5 max
15.517.0
0.75 max
0.03 max
0.03 max
Ni
Cu
0.6 max
0.75 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 77,500 psi 530 MPa Yield strength: 59,000 psi 410 MPa Elongation: 25% NOTE: Mechanical properties listed above reflect utilization of a postweld heat treatment between 1400°F and 1450°F for two hours.
Oxford Alloy® 630 (17-4PH) SPECIFICATIONS AWS 5.9 ASME SFA 5.9
CLASSIFICATIONS AWS ER630 UNS S17480
DESCRIPTION / APPLICATION Oxford Alloy ER630 (17-4PH) is a precipitation hardening stainless steel used for welding of materials of similar chemical composition. Mechanical properties of this alloy are greatly influenced by the heat treatment.
NOTE: Mechanical properties listed above reflect utilization of a post-weld heat treatment between 1875°F and 1925°F for one hour, followed by precipitation hardening between 1135°F and 1165°F for four hours.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Mo
Cu
0.05 max
0.250.75
0.75 max
16.016.75
4.55.0
0.75 max
3.254.00
Cb+Ta
S
P
0.150.30
0.03 max
0.03 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 150,000 psi 1,030 MPa Yield strength: 135,000 psi 930 MPa Elongation: 10%
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 15
Stainless Steel TIG, MIG and SUB-ARC Wire Oxford Alloy® 2209 SPECIFICATIONS AWS 5.9 ASME SFA 5.9
CLASSIFICATIONS AWS ER2209 UNS S39209
DESCRIPTION / APPLICATION Oxford Alloy 2209 is designed to weld duplex stainless steels such as 2205 (UNS Number N31803). High tensile strength and improved resistance to stress corrosion cracking and pitting characterize the welds of this wire. This wire is lower in ferrite compared to that of base metal in order to obtain improved weldability.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Mo
S
0.03 max
0.502.0
0.90 max
21.523.5
7.59.5
2.53.5
0.03 max
P
Cu
N
0.03 max
0.75 max
0.080.20
TYPICAL MECHANICAL PROPERTIES Tensile strength: 105,000 psi 720 MPa Yield strength: 80,500 psi 560 MPa Elongation: 26%
Oxford Alloy® 2553 SPECIFICATIONS AWS 5.9 ASME SFA 5.9
CLASSIFICATIONS AWS ER2553 UNS S39553
DESCRIPTION / APPLICATION Oxford Alloy 2553 is a super duplex alloy with austenite distributed within a ferrite matrix. Good general corrosion resistance to a variety of media, with a high level of resistance to chloride pitting and stress-corrosion cracking. Useful service limited to 500°F (260°C) maximum.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Mo
S
0.04 max
1.5 max
1.0 max
24.027.0
4.56.5
2.93.9
0.03 max
P
Cu
N
0.04 max
1.52.5
0.100.25
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 16
Stainless Steel Flux Cored Wire Oxford Alloy® 308HT-1 SPECIFICATIONS AWS 5.22 ASME SFA 5.22
CLASSIFICATIONS AWS E308HT1-1/T1-4 UNS W30831
DESCRIPTION / APPLICATION Oxford Alloy E308HT1-1/T1-4 is used for welding types 304H and 347H stainless when high temperature service is required. Minimum carbon content allowed is 0.04%. Oxford Alloy E308HT1-1/T1-4 was developed for out-ofposition welding. This flux cored wire will deposit out-ofposition welds at substantially higher welding currents than other stainless steel flux cored wires, resulting in a higher deposition rate. The slag is self-peeling and minimizes cleanup. Oxford Alloy E308HT1-1/T1-4 was formulated for use with 75% Argon/25% CO² shielding gas; however, straight CO² may also be used. The 75/25 mixture will produce a smooth arc with virtually no spatter and slightly higher yield and tensile strengths than CO². The mechanical properties and deposit analysis will meet AWS 5.22 specifications with either gas.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Mo
P
0.040.08
0.52.5
1.0 max
18.021.0
9.011.0
0.5 max
0.04 max
S
Cu
0.03 max
0.5 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 86,800 psi 599 MPa 65,400 psi 451 MPa Yield strength: 44% Elongation:
Oxford Alloy® 308LT-1 SPECIFICATIONS AWS 5.22 ASME SFA 5.22
CLASSIFICATIONS E308LT1-1/T1-4 UNS W30835
DESCRIPTION / APPLICATION Oxford Alloy E308LT1-1/T1-4 is a flux cored wire used for welding types 301, 302, 304, 304L, 308, and 308L. This flux cored wire may also be used for welding types 321 and 347 if service temperature does not exceed 500°F (260°C). Maximum carbon content allowed is 0.04%. The carbon content is a 0.04% maximum. This low carbon content minimizes carbide precipitation. Ferrite values will lower as impact toughness increases. Oxford Alloy E308LT1-1/T1-4 was developed for out-ofposition welding. This flux cored wire will deposit out-ofposition welds at substantially higher welding currents than other stainless steel flux cored wires, resulting in a higher deposition rate. The slag is self-peeling and minimizes cleanup. Oxford Alloy E308LT1-1/T1-4 was formulated for use with 75% Argon/25% CO² shielding gas; however, straight CO² may also be used. The 75/25 mixture will produce a smooth arc with virtually no spatter and slightly higher yield and tensile strengths than CO². The mechanical properties and deposit analysis will meet AWS 5.22 specifications with either gas.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Mo
P
0.04 max
0.52.5
1.0 max
18.021.0
9.011.0
0.5 max
0.04 max
S
Cu
0.03 max
0.5 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 86,000 psi 593 MPa 58,500 psi 403 MPa Yield strength: 45% Elongation:
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 17
Stainless Steel Flux Cored Wire Oxford Alloy® 309LT-1 SPECIFICATIONS AWS 5.22 ASME SFA 5.22
CLASSIFICATIONS E309LT1-1/T1-4 UNS W30935
DESCRIPTION / APPLICATION Oxford Alloy E309LT1-1/T1-4 is designed for welding type 309 wrought, or cast forms, but used extensively for welding type 304 to mild or carbon steel. This flux cored wire is also for welding 304 clad sheets and for applying stainless steel sheet linings to carbon steel. Maximum carbon content allowed is 0.04%. Oxford Alloy E309LT1-1/T1-4 was developed for out-of-position welding. This flux cored wire will deposit out-of-position welds at substantially higher welding currents than other stainless steel flux cored wires, resulting in a higher deposition rate. The slag is selfpeeling and minimizes cleanup. Oxford Alloy E309LT1-1/ T1-4 was formulated for use with 75% Argon/25% CO² shielding gas; however, straight CO² may also be used. The 75/25 mixture will produce a smooth arc with virtually no spatter and slightly higher yield and tensile strengths than CO². The mechanical properties and deposit analysis will meet AWS 5.22 specifications with either gas.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Mo
P
0.04 max
0.52.5
1.0 max
22.025.0
12.014.0
0.5 max
0.04 max
S
Cu
0.03 max
0.5 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 84,500 psi 589 MPa 66,500 psi 459 MPa Yield strength: 37% Elongation:
Oxford Alloy® 316LT-1 SPECIFICATIONS AWS 5.22 ASME SFA 5.22
CLASSIFICATIONS E316LT1-1/T1-4 UNS W31635
DESCRIPTION / APPLICATION Oxford Alloy E316LT1-1/T1-4 is used for welding type 316 and 316L stainless. This flux cored wire contains molybdenum, which resists pitting corrosion induced by sulphuric and sulphurous acids, chlorides and cellulose solutions. Oxford Alloy E316LT1-1/T1-4 is used widely in the rayon, dye and paper making industries. Maximum carbon content allowed is 0.04%. Oxford Alloy E316LT11/T1-4 was developed for out-of-position welding. This flux cored wire will deposit out-of-position welds at substantially higher welding currents than other stainless steel flux cored wires, resulting in a higher deposition rate. The slag is self-peeling and minimizes cleanup. Oxford Alloy E316LT1-1/T1-4 was formulated for use with 75% Argon/25% CO² shielding gas; however, straight CO² may also be used. The 75/25 mixture will produce a smooth arc with virtually no spatter and slightly higher yield and tensile strengths than CO². The mechanical properties and deposit analysis will meet AWS 5.22 specifications with either gas.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Mo
P
0.04 max
0.52.5
1.0 max
17.020.0
11.014.0
2.03.0
0.04 max
S
Cu
0.03 max
0.5 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 89,200 psi 615 MPa 69,000 psi 476 MPa Yield strength: 36% Elongation:
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 18
Stainless Steel Flux Cored Wire Oxford Alloy® 317LT-1 SPECIFICATIONS AWS 5.22 ASME SFA 5.22
CLASSIFICATIONS E317LT1-1/T1-4 UNS W31735
DESCRIPTION / APPLICATION Oxford Alloy E317LT1-1/T1-4 is recommended for welding type 317 and 317L stainless steel to give a maximum of 0.04% Carbon in the weld deposit. The higher molybdenum content, as compared to type 316L, further reduces susceptibility to pitting corrosion. This flux cored wire is used in the pulp and paper industry and in other severe corrosion applications involving sulfuric and sulfurous acids and their salts. Oxford Alloy E317LT1-1/T1-4 was developed for out-of-position welding. This flux cored wire will deposit out-of-position welds at substantially higher welding currents than other stainless steel flux cored wires, resulting in a higher deposition rate. The slag is self-peeling and minimizes cleanup. Oxford Alloy 317LT1-1/T1-4 was formulated for use with 75% Argon/25% CO² shielding gas; however, straight CO² may also be used. The 75/25 mixture will produce a smooth arc with virtually no spatter and slightly higher yield and tensile strengths than CO². The mechanical properties and deposit analysis will meet AWS 5.22 specifications with either gas.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Mo
P
0.04 max
0.52.5
1.0 max
18.021.0
12.014.0
3.04.0
0.04 max
S
Cu
0.03 max
0.5 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 91,700 psi 632 MPa 68,800 psi 474 MPa Yield strength: 34% Elongation:
Oxford Alloy® 347T-1 SPECIFICATIONS AWS 5.22 ASME SFA 5.22
CLASSIFICATIONS E347T1-1/T1-4 UNS W34731
DESCRIPTION / APPLICATION Oxford Alloy E347T1-1/T1-4 was developed to weld types 347, 304, 304L and 321 stainless, where service temperatures are below 600°F (316°C). The addition of columbium helps minimize chromium carbide precipitation while providing improved corrosion resistance. Oxford Alloy E347T1-1/T1-4 was developed for out-ofposition welding. This flux cored wire will deposit out-ofposition welds at substantially higher welding currents than other stainless steel flux cored wires, resulting in a higher deposition rate. The slag is self-peeling and minimizes cleanup. Oxford Alloy E347T1-1/T1-4 was formulated for use with 75% Argon/25% CO² shielding gas; however, straight CO² may also be used. The 75/25 mixture will produce a smooth arc with virtually no spatter and slightly higher yield and tensile strengths than CO². The mechanical properties and deposit analysis will meet AWS 5.22 specifications with either gas.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Cb+Ta
Mo
0.08 max
0.52.5
1.0 max
18.021.0
9.011.0
8xC min/1.0 max
0.5 max
P
S
Cu
0.04 max
0.03 max
0.5 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 96,500 psi 955 MPa 74,100 psi 511 MPa Yield strength: 34% Elongation:
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 19
Stainless Steel Flux Cored Wire Oxford Alloy速 385T0-3 SPECIFICATIONS There is currently no AWS Specification for this item Oxford Alloy E385T0-3 is a super austenitic stainless steel flux cored wire. It is intended for use as an overlay for steel in extremely corrosive process applications. The arc action is a smooth globular transfer, and the slag is easily removed minimizing cleanup. The high molybdenum content ensures extended resistance to pitting and crevice corrosion.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Mo
Fe
.02
1.5
.50
20.5
25.0
4.7
Bal
P
S
Cu
.01
.01
1.5
TYPICAL MECHANICAL PROPERTIES Tensile strength: 75,000 psi 517 MPa 30% Elongation:
Oxford Alloy速 2209T-1 SPECIFICATIONS AWS 5.22 ASME SFA 5.22
CLASSIFICATIONS AWS E2209T1-1/T1-4
DESCRIPTION / APPLICATION Oxford Alloy E2209T1-1/T1-4 is an all position duplex stainless steel flux cored wire. This flux cored wire is used for welding ferritic-austenitic (duplex) steels, especially those with high resistance to stress corrosion cracking. It is designed for the welding of 22Cr-5Ni-2Mo0.15N duplex stainless steel (UNS S31803), commonly known as 2205. This flux cored wire is also used for welding on stainless structures where a particularly high strength is required. Oxford Alloy E2209T1-1/T1-4 was developed for all position welding. This flux cored wire will deposit welds at substantially higher welding currents than other stainless steel flux cored wires, resulting in a higher deposition rate. The slag is self-peeling and minimizes cleanup. Oxford Alloy E2209T1-1/T1-4 was formulated for use with 75% Argon/25% CO2 shielding gas; however, straight CO2 may also be used. The 75/25 mixture will produce a smooth arc with virtually no spatter and slightly higher yield and tensile strengths than CO2. The mechanical properties and deposit analysis will meet AWS 5.22 specifications with either gas.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Mo
P
0.04 max
0.52.0
1.0 max
21.024.0
7.510.0
2.54.0
0.04 max
S
Cu
N
0.03 max
0.5 max
0.082.0
TYPICAL MECHANICAL PROPERTIES Tensile strength: 120,000 psi 825 MPa 95,000 psi 650 MPa Yield strength: 26% Elongation:
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 20
Nickel Alloy Coated Electrodes Oxford Alloy® A SPECIFICATIONS AWS 5.11 ASME SFA 5.11
Typical Chemical Analysis CLASSIFICATIONS AWS ENiCrFe-2 UNS W86133
DESCRIPTION / APPLICATION Oxford Alloy A electrodes are used for shielded-metal-arc welding of Incoloy® alloys 800 and 800HT, Inconel® alloys 600 and 601, and nickel steels. The weld metal of this electrode has excellent strength and oxidation resistance at high temperatures and retains impact resistance at cryogenic temperatures. Oxford Alloy A is an exceptional versatile product. This electrode can be used on a variety of austenitic and ferritic steels and nickel alloys. Some examples are combinations of stainless steels, carbon steels, Inconel® alloys, Incoloy® alloys, Monel® alloys, and copper-nickel alloys. Oxford Alloy A is especially useful for general maintenance welding of equipment exposed to strenuous service conditions. This electrode can be operated in all welding positions. The power supply is direct current, electrode positive.
Ni
C
Mn
Fe
S
Si
Cu
62.0 min
0.10 max
1.03.5
12.0 max
0.02 max
0.75 max
0.50 max
Cr
Cb+Ta
Mo
P
OET
13.017.0
0.53.0
0.52.5
0.03 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 80,000 psi 552 MPa 30% Elongation:
INCONEL, INCOLOY and MONEL are trademarks of the Special Metal Group of Companies
Oxford Alloy® C-276 SPECIFICATIONS AWS 5.11 ASME SFA 5.11
CLASSIFICATIONS AWS ENiCrMo-4 UNS W80276
DESCRIPTION / APPLICATION Oxford Alloy C-276 is a solid solution, nickel-molybdenumchromium, corrosion-resistant alloy. This electrode is used for dissimilar welding between nickel base alloys and stainless steels, as well as for surfacing and cladding. Oxford Alloy C-276 is also used as a matching composition filler material for welding alloy C-276 wrought and cast products. Due to the high molybdenum content that this alloy offers excellent resistance to stress corrosion, cracking and pitting and crevice corrosion.
Typical Chemical Analysis C
Mn
Si
Fe
Mo
W
S
0.02 max
1.0 max
0.2 max
4.07.0
15.017.0
3.04.5
0.03 max
P
Cr
Ni
Cu
V
Co
OET
0.04 max
14.516.5
Bal
0.50 max
0.35 max
2.5 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 106,000 psi 730 Mpa Yield strength: 78,500 psi 540 MPa 39% Elongation:
Oxford Alloy® X SPECIFICATIONS AWS 5.11 ASME SFA 5.11
CLASSIFICATIONS AWS ENiCrMo-2 UNS W86002
Typical Chemical Analysis Ni
C
Mn
Fe
P
S
Si
Bal
0.050.15
1.0 max
17.020.0
0.04 max
0.03 max
1.0 max
Cu
Co
Cr
Mo
W
OET
0.50 max
0.502.50
20.523.0
8.010.0
0.21.0
0.50 max
DESCRIPTION / APPLICATION
Oxford Alloy X is a solid-solution-strengthened super alloy that combines very good high-temperature strength with very good resistance to oxidizing environments up to about 2000°F (1095° C), and good carburization resistance. This electrode is used for the welding of alloy X and similar nickel-chromium-molybdenum alloys. It is also used for surfacing of steel. This alloy is one of the most widely used materials for fabricated or forged parts in gas turbine engines, and is also used in chemical and petrochemical plant, power plant and industrial heating applications. Alloy X may be cold-formed or hot-formed by various techniques, and is readily weldable by most standard methods.
TYPICAL MECHANICAL PROPERTIES Tensile strength: 95,000 psi 660 MPa
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 21
Nickel Alloy Coated Electrodes Oxford Alloy® 112 SPECIFICATIONS AWS 5.11 ASME SFA 5.11
CLASSIFICATIONS AWS ENiCrMo-3 UNS W86112
DESCRIPTION / APPLICATION Oxford Alloy 112 is used for shielded-metal-arc welding of Inconel® alloy 625, Incoloy® alloy 825, Inco® alloy 25-6MO, and other molybdenum-containing stainless steels. This electrode is also used for surfacing of steel and for welding various corrosion-resistant alloys such as alloy 20. The weld metal has high strength at room and elevated temperatures and has exceptional corrosion resistance, including resistance to pitting, crevice corrosion, and polyphonic acid stress-corrosion cracking. Oxford Alloy 112 is useful for many dissimilar joints involving Inconel® alloys, Incoloy® alloys, stainless steels, low-alloy steels, and carbon steels. This electrode can be operated in all welding positions. The power supply is direct current, electrode positive.
Typical Chemical Analysis Ni
C
Mn
Fe
S
Cu
Si
55.0 min
0.10 max
1.0 max
7.0 max
0.02 max
0.50 max
0.75 max
Cr
Cb+Ta
Mo
P
OET
20.023.0
3.154.15
8.010.0
0.03 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 110,000 psi 758 MPa 34% Elongation: INCONEL, INCOLOY and MONEL are trademarks of the Special Metal Group of Companies
Oxford Alloy® 117 SPECIFICATIONS AWS 5.11 ASME SFA 5.11
Typical Chemical Analysis CLASSIFICATIONS AWS ENiCrCoMo-1 UNS W86117
DESCRIPTION / APPLICATION Oxford Alloy 117 is used for shielded-metal-arc welding of Inconel® alloy 617. The weld metal of this electrode has high strength, good metallurgical stability, and excellent resistance to corrosion and high-temperature oxidation. Oxford Alloy 117 also is used for welding many dissimilar materials, especially for high temperature applications. Some examples are Inconel® alloys 600 and 601, Incoloy® alloys 880HT and 802, and cast alloys such as HK-40, HP, and HP-45 Modified. This electrode can be operated in all welding positions. The power supply is direct current, electrode positive.
Ni
Cr
Co
Mo
C
Fe
Mn
Bal
21.026.0
9.015.0
8.010.0
0.050.15
5.0 max
0.32.5
Cb+Ta
S
Si
Cu
P
OET
1.0 max
0.015 max
0.75 max
0.50 max
0.03 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 90,000 psi 620 MPa 25% Elongation: INCONEL, INCOLOY and MONEL are trademarks of the Special Metal Group of Companies
Oxford Alloy® 122 SPECIFICATIONS AWS 5.11 ASME SFA 5.11
Typical Chemical Analysis CLASSIFICATIONS AWS ENiCrMo-10 UNS W86022
DESCRIPTION / APPLICATION Oxford Alloy 122 is a solid solution, nickel-chromium-molybdenum, corrosion resistant alloy that has exceptional versatility. This electrode is used for welding of nickel-chromium-molybdenum alloys as well as for overlay cladding on carbon, low-alloy, or stainless steels. These electrodes are also used for dissimilar joints between nickel-chromium-molybdenum alloys and stainless, carbon, or low alloy steels. Typical specifications for the nickel-chromium-molybdenum base metals are ASTM, F574, B619, B622, and B626 all of which have UNS Number N06022. Oxford Alloy 122 offers excellent corrosion resistance in oxidizing as well as reducing media in a wide variety of chemical process environments. This electrode also offers an outstanding resistance to stress corrosion cracking, pitting, and crevice corrosion.
C
Mn
Si
Cr
Mo
W
S
0.02 max
1.0 max
0.2 max
20.022.5
12.514.5
2.53.5
0.015 max
P
Ni
Fe
Cu
Co
V
OET
0.03 max
Bal
2.06.0
0.50 max
2.5 max
0.35 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 114,000 psi 790 Mpa Yield strength: 78,500 psi 540 MPa 36% Elongation:
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 22
Nickel Alloy Coated Electrodes Oxford Alloy® 141 SPECIFICATIONS AWS 5.11 / ASME SFA 5.11 ASME SFA 5.11
Typical Chemical Analysis CLASSIFICATIONS AWS ENi-1 UNS W82141
DESCRIPTION / APPLICATION Oxford Alloy 141 is used for shielded-metal-arc welding of Nickel 200 and Nickel 201, welding the clad side of nickel-clad-steel, and surfacing of steel. The reaction of titanium with carbon in the weld metal holds free carbon to a low level so that the electrode can be used with low-carbon nickel (Nickel 201). The weld metal of this electrode has good corrosion resistance, especially in alkalis. Oxford Alloy 141 is also used for dissimilar welding, including joints between Nickel 200 or 201 and various ironbase and nickel-base alloys. This electrode can be operated in all welding positions. The power supply is direct current, electrode positive.
Ni
C
Mn
Fe
S
Si
Cu
92.0 min
0.10 max
0.75 max
0.75 max
0.02 max
1.25 max
0.25 max
Al
Ti
P
OET
1.0 max
1.04.0
0.03 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 60,000 psi 414 MPa 20% Elongation:
Oxford Alloy® 182 SPECIFICATIONS AWS 5.11 ASME SFA 5.11
Typical Chemical Analysis CLASSIFICATIONS AWS ENiCrFe-3 UNS W86182
DESCRIPTION / APPLICATION Oxford Alloy 182 is used for shielded-metal-arc welding of Inconel® alloys 600, 601, and 690. The weld metal of this electrode has excellent high-temperature strength and oxidation resistance and can meet stringent radiographic requirements. Oxford Alloy 182 is also used in dissimilar welds such as Inconel® alloys and Incoloy® alloys joined to carbon steels, stainless steels, nickel and Monel® alloys; Monel® alloys joined to carbon steels; nickel joined to stainless steels; and stainless steels joined to carbon steels. This electrode can be operated in all welding positions. The power supply is direct current, electrode positive.
Ni
C
Mn
Fe
S
Si
Cu
59.0 min
0.10 max
5.09.5
10.0 max
0.015 max
1.0 max
0.50 max
Cr
Ti
Cb+Ta
P
OET
13.017.0
1.0 max
1.02.5
0.03 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 80,000 psi 552 MPa 30% Elongation:
INCONEL, INCOLOY and MONEL are trademarks of the Special Metals Group of Companies
Oxford Alloy® 187 SPECIFICATIONS AWS 5.6 ASME SFA 5.6
Typical Chemical Analysis CLASSIFICATIONS AWS ECuNi UNS W60715
DESCRIPTION / APPLICATION Oxford Alloy 187 is used for shielded-metal-arc welding of wrought or cast 70/30, 80/20, and 90/10 copper-nickel alloys. The weld metal of this electrode resists fouling and corrosion in seawater and is useful for many marine and desalination applications. Dissimilar joints welded with the Oxford Alloy 187 include those between copper-nickel alloys and Monel® alloy 400 or Nickel® 200. This electrode can be operated in all welding positions. The power supply is direct current, electrode positive.
Ni
Pb
Mn
Fe
Si
Cu+Ag
Ti
29.033.0
0.02 max
1.02.5
0.400.75
0.50 max
Bal
0.50 max
P
OET
0.020 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 50,000 psi 345 MPa 30% Elongation:
INCONEL, INCOLOY and MONEL are trademarks of the Special Metals Group of Companies
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 23
Nickel Alloy Coated Electrodes Oxford Alloy® 190 SPECIFICATIONS AWS 5.11 ASME SFA 5.11
Typical Chemical Analysis CLASSIFICATIONS AWS ENiCu-7 UNS W84190
DESCRIPTION / APPLICATION Oxford Alloy 190 is used for shielded-metal-arc welding of Monel® alloys 400, R-405, and K-500. This electrode is also used for surfacing of steel. The weld metal of the Oxford Alloy 190 is resistant to corrosion by seawater, salts, and reducing acids. The electrode is capable of producing weld deposits that meet stringent radiographic requirements. Dissimilarwelding applications for welding Oxford Alloy 190 include joints between Monel®, nickel-copper alloys and carbon steel, low-alloy steel, copper, and copper-nickel alloys. Oxford Alloy 190 produces sound joints in Monel® alloy K-500, the weld metal has lower strength since, unlike the base metal, it is not age hardenable. This electrode can be operated in all welding positions.
Ni
C
Mn
Fe
S
Si
Cu
62.069.0
0.15 max
4.0 max
2.5 max
0.015 max
1.5 max
Bal
Al
Ti
P
OET
0.75 max
1.0 max
0.02 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 70,000 psi 483 MPa 39% Elongation:
INCONEL, INCOLOY and MONEL are trademarks of the Special Metals Group of Companies
Oxford Alloy® 55 SPECIFICATIONS AWS 5.15 ASME SFA 5.15
Typical Chemical Analysis CLASSIFICATIONS AWS ENiFe-Cl UNS W82002
DESCRIPTION / APPLICATION Oxford Alloy Nickel 55 is used for shielded-metal-arc welding of gray, ductile, malleable, and Ni-Resist cast irons. This electrode is also used for welding cast irons to various wrought materials, including carbon steels, low-alloy steels, and nickel alloys. Oxford Alloy Nickel 55 is especially useful for welding heavy sections and high-phosphorus irons. The welds are moderately hard and require carbide tipped tools for machining. This electrode can be operated in all welding positions. The power supply is direct current; electrode positive is preferred although alternating current can be used.
Ni
C
Mn
Fe
S
Si
Cu
45.060.0
2.0 max
2.5 max
Bal
0.03 max
4.0 max
2.5 max
Al
OET
1.0 max
1.0 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 57,000-84,000 psi (393-579 MPa) 6-13% Elongation :
Oxford Alloy® 99 SPECIFICATIONS AWS 5.15 ASME SFA 5.15
Typical Chemical Analysis CLASSIFICATIONS AWS ENi-Cl UNS W82001
DESCRIPTION / APPLICATION Oxford Alloy Nickel 99 is used for shielded-metal-arc welding of gray, ductile, and malleable cast irons. This electrode is also used for joints between cast irons and carbon steel or low-alloy steel. Oxford Alloy Nickel 99 is useful for thin sections and for joints to be machined. The welds are quite machinable. This electrode can be operated in all welding positions. The power supply is direct current; electrode positive is preferred although alternating current can be used.
Ni
C
Mn
Fe
S
Si
Cu
85.0 min
2.0 max
2.5 max
8.0 max
0.03 max
4.0 max
2.5 max
Al
OET
1.0 max
1.0 max
TYPICAL MECHANICAL PROPERTIES Tensile strength : 40,000 psi 276 MPa 4% Elongation:
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 24
Nickel Alloy TIG, MIG and SUB-ARC Wire Oxford Alloy® C-276 SPECIFICATIONS AWS 5.14 ASME SFA 5.14
CLASSIFICATIONS AWS ERNiCrMo-4 UNS N10276
DESCRIPTION / APPLICATION Oxford Alloy C-276 is used for welding of materials of similar chemical composition (UNS Number N10276), as well as dissimilar materials of nickel base alloys, steels and stainless steels. This wire also can be used for cladding steel with nickelchromium-molybdenum weld metal. Oxford Alloy C-276, due to its high molybdenum content, offers excellent resistance to stress corrosion cracking, pitting, and crevice corrosion.
Typical Chemical Analysis C
Mn
Si
Cr
Mo
W
S
0.02 max
1.0 max
0.08 max
14.516.5
15.017.0
3.04.5
0.03 max
P
V
Ni
Fe
Cu
Co
OET
0.04 max
0.35 max
Bal
4.07.0
0.50 max
2.5 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 105,000 psi 720 MPa Yield strength: 81,000 psi 560 MPa Elongation: 40%
Oxford Alloy® W SPECIFICATIONS AWS 5.14 ASME SFA 5.14
CLASSIFICATIONS AWS ERNiMo-3 UNS N10004
DESCRIPTION / APPLICATION Oxford Alloy W is a solid-solution-strengthened superalloy that was developed primarily as a filler metal for welding dissimilar alloys. This filler metal displays excellent dissimilar welding characteristics, and is widely used for that purpose in the gas turbine, aerospace, and chemical process industries. The properties of dissimilar weld joints made with Oxford Alloy W are dependent upon the alloys joined, but are generally acceptable for a wide variety of combinations.
Typical Chemical Analysis Ni
Co
Fe
Cr
Mo
Mn
Si
Bal
2.5 max
4.07.0
4.06.0
23.026.0
1.0 max
1.0 max
V
C
W
P
S
Cu
OET
0.60 max
0.12 max
1.0 max
0.04 max
0.03 max
0.50 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 100,000 psi 690 MPa
Oxford Alloy® X SPECIFICATIONS AWS 5.14 ASME SFA 5.14
CLASSIFICATIONS AWS ERNiCrMo-2 UNS N06002
DESCRIPTION / APPLICATION Oxford Alloy X is a solid –solution-strengthened superalloy that combines very good high-temperature strength with very good resistance to oxidizing environments up to about 2000°F (1095°C), and good carburization resistance. This alloy is one of the most widely used materials for fabrication of forged parts in gas turbine engines, and is also used in chemical and petrochemical plant, power plant and industrial heating applications. Oxford Alloy X may be coldformed or hot-formed by various techniques, and is readily weldable by most standard methods.
Typical Chemical Analysis Ni
Co
Fe
Cr
Mo
W
Mn
Bal
0.52.5
17.020.0
20.523.0
8.010.0
0.21.0
1.0 max
Si
C
P
S
Cu
OET
1.0 max
0.050.15
0.04 max
0.03 max
0.50 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 95,000 psi 660 MPa
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 25
Nickel Alloy TIG, MIG and SUB-ARC Wire Oxford Alloy® 60 SPECIFICATIONS AWS 5.14 ASME SFA 5.14
CLASSIFICATIONS AWS ERNiCu-7 UNS N04060
DESCRIPTION / APPLICATION Oxford Alloy 60 is used for the welding of Monel® alloys 400, R-405, and K-500. This filler metal is also used for surfacing of steel. The weld metal deposited by the Oxford Alloy 60 has properties similar to those of Monel® alloy 400. This filler metal has good strength and resists corrosion in many media, including seawater, salts, and reducing acids. The weld metal of the Oxford Alloy 60 is not age hardenable and when used to join Monel® alloy K-500 it has lower strength than the base metal.
Typical Chemical Analysis Ni
C
Mn
Fe
Si
Cu
Al
62.069.0
0.15 max
4.0 max
2.5 max
1.25 max
Bal
1.25 max
Ti
P
S
OET
1.53.0
0.02 max
0.015 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 70,000 psi 483 MPa Elongation: 30% INCONEL, INCOLOY and MONEL are trademarks of the Special Metals Group of Companies.
Oxford Alloy® 61 SPECIFICATIONS AWS 5.14 ASME SFA 5.14
Typical Chemical Analysis CLASSIFICATIONS AWS ERNi-1 UNS N02061
DESCRIPTION / APPLICATION Oxford Alloy 61 is used for the welding of Nickel 200 and 201. The reaction of titanium with carbon maintains a low level of free carbon and enables the filler metal to be used with Nickel 201. The weld metal of Oxford Alloy 61 has good corrosion resistance, particularly in alkalis. Dissimilar-welding applications for Oxford Alloy 61 include joining Nickel 200 and 201 to stainless steels, carbon steels, Inconel® alloys, Incoloy® alloys, copper-nickel alloys, and Monel® alloys. This filler metal is also used for joining Monel® alloys and copper-nickel alloys to carbon steels, and for joining copper-nickel alloys to Inconel® and Incoloy® alloys.
Ni
C
Mn
Fe
S
Si
Cu
93.0 min
0.15 max
1.0 max
1.0 max
0.015 max
0.75 max
0.25 max
Al
Ti
P
OET
1.5 max
2.03.5
0.03 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 60,000 psi 414 MPa Elongation: 20%
INCONEL, INCOLOY, and MONEL are trademarks of the Special Metals Group of Companies
Oxford Alloy® 67 SPECIFICATIONS AWS 5.7 ASME SFA 5.7
CLASSIFICATIONS AWS ERCuNi UNS C71581
DESCRIPTION / APPLICATION Oxford Alloy 67 is used for oxyacetylene and gas-tungsten-arc welding of Monel® alloy 450. This alloy is also used for welding on 70/30, 80/20, and 90/10 copper-nickel alloys. The weld metal of this filler metal has excellent resistance to corrosion in sea water, and is widely used for marine and desalination applications. Dissimilar welding applications for Oxford Alloy 67 are joints between Monel® alloys or Nickel 200 and copper-nickel alloys.
Typical Chemical Analysis Ni+Co
Mn
Fe
Si
Cu+Ag
Ti
P
29.032.0
1.0 max
0.400.75
0.25 max
Bal
0.200.50
0.02 max
Pb
OET
0.02 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 50,000 psi 345MPa Elongation: 30%
INCONEL, INCOLOY and MONEL are trademarks of the Special Metals Group of Companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 26
Nickel Alloy TIG, MIG and SUB-ARC Oxford Alloy® 82 SPECIFICATIONS AWS 5.14 ASME SFA 5.14
Typical Chemical Analysis CLASSIFICATIONS AWS ERNiCr-3 UNS N06082
DESCRIPTION / APPLICATION Oxford Alloy 82 is used for the welding of Inconel® alloys 600, 601, and 690, Incoloy® alloys 800 and 800HT, and Inco® alloy 330. This filler metal is also used for surfacing of steel. Weld metal deposited by Oxford Alloy 82 has high strength and good corrosion resistance, including oxidation resistance and creeprupture strength at elevated temperatures. Oxford Alloy 82 is used in dissimilar-welding such as joining Inconel® alloys, Incoloy® alloys, and Inco® alloy 330 to nickel, Monel® alloys, stainless steels, and carbon steels. This filler metal is also used to join stainless steels to nickel alloys and carbon steel.
Ni
C
Mn
Fe
S
Si
Cr
67.0 min
0.10 max
2.53.5
3.0 max
0.015 max
0.50 max
18.022.0
Ti
P
Cb+Ta
Cu
OET
0.75 max
0.03 max
2.03.0
0.50 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 80,000 psi 552MPa Elongation: 30%
INCONEL, INCOLOY, and MONEL are trademarks of the Special Metals Group of Companies
Oxford Alloy® 601 SPECIFICATIONS AWS 5.14 ASME SFA 5.14
Typical Chemical Analysis CLASSIFICATIONS AWS ERNiCrFe-11 UNS N06601
DESCRIPTION / APPLICATION Oxford Alloy 601 is used for the welding of Inconel® alloy 601. The GTAW process with Oxford Alloy 601 is the only recommended joining method for applications involving temperature over 2100°F (1150°C) or for applications at lower temperatures involving exposure to hydrogen sulfide or sulfur dioxide. The weld metal of this filler metal is comparable to the base metal in resistance to corrosion and oxidation.
Ni
Cr
Fe
Al
C
Mn
S
58.063.0
21.025.0
Bal
1.01.7
0.10 max
1.0 max
0.015 max
Si
Cu
P
OET
0.50 max
1.0 max
0.03 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 94,000 psi 648 MPa Elongation: 42%
INCONEL, INCOLOY and MONEL are trademarks of the Special Metals Group of Companies.
Oxford Alloy® 617 SPECIFICATIONS AWS 5.14 ASME SFA 5.14
CLASSIFICATIONS AWS ERNiCrCoMo-1
UNS N06617
DESCRIPTION / APPLICATION Oxford Alloy 617 is used for the welding of Inconel® alloy 617. This filler metal is also used for joining various dissimilar high-temperature alloys because of it’s high temperature strength, oxidation resistance, and metallurgical stability. Some examples are Incoloy® alloys 800HT and 802 and cast alloys such as HK-40, HP, and HP-45 Modified.
Typical Chemical Analysis Ni
Cr
Co
Mo
Al
C
Fe
Bal
20.024.0
10.015.0
8.010.0
0.81.5
0.050.15
3.0 max
Mn
Si
S
Ti
Cu
P
OET
1.0 max
1.0 max
0.015 max
0.60 max
0.50 max
0.03 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 90,000 psi 620 MPa Elongation: 25%
INCONEL, INCOLOY and MONEL are trademarks of the Special Metals Group of Companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 27
Nickel Alloy TIG, MIG and SUB-ARC Wire Oxford Alloy® 622 SPECIFICATIONS AWS 5.14 ASME SFA 5.14
Typical Chemical Analysis
CLASSIFICATIONS AWS ERNiCrMo-10 UNS N06022
DESCRIPTION / APPLICATION Oxford Alloy 622 is an alloy of nickel with chromium molybdenum and tungsten as principle alloying elements. This wire is used to weld alloys of similar composition as well as dissimilar joints between nickel-chromium-molybdenum alloys and stainless or carbon or low alloy steels. It can also be used for cladded overlay as well as spraying applications. Oxford Alloy 622 offers excellent corrosion resistance in oxidizing as well as reducing media in a wide variety of chemical process environments. This alloy offers an outstanding resistance to stress corrosion cracking, pitting, and crevice corrosion.
C
Mn
Si
Fe
S
P
Cr
0.015 max
0.50 max
0.08 max
2.06.0
0.010 max
0.02 max
20.022.5
Mo
W
Ni
Cu
Co
V
OET
12.514.5
2.53.5
Bal
0.50 max
2.5 max
0.35 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 115,000 psi 790 MPa Yield strength: 82,000 psi 570 MPa Elongation: 38%
Oxford Alloy® 625 SPECIFICATIONS AWS 5.14 ASME SFA 5.14
Typical Chemical Analysis
CLASSIFICATIONS AWS ERNiCrMo-3 UNS N06625
DESCRIPTION / APPLICATION Oxford Alloy 625 is used for the welding of Inconel® alloy 625, Incoloy® alloy 825, Inco® alloy 25-6MO, and other molybdenum-containing stainless steels. This filler metal is also used for surfacing of steel, for welding nickel steels, and for welding various corrosion-resistant alloys such as alloy 20. The weld metal of Oxford Alloy 625 has high strength over a broad temperature range and has exceptional corrosion resistance, including resistance to localized attack such as pitting and crevice corrosion. Oxford Alloy 625 is useful for many dissimilar joints involving Inconel® and Incoloy® alloys, carbon steels, low-alloy steels, and stainless steels.
Ni
C
Mn
Fe
S
Si
P
58.0 min
0.10 max
0.50 max
5.0 max
0.015 max
0.50 max
0.02 max
Cr
Al
Cb+Ta
Mo
Ti
Cu
OET
20.023.0
0.40 max
3.154.15
8.010.0
0.40 max
0.50 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 105,00 psi 724 MPa Elongation: 30%
INCONEL, INCOLOY and MONEL are trademarks of the Special Metals Group of Companies.
Oxford Alloy® 718 SPECIFICATIONS AWS 5.14 ASME SFA 5.14
Typical Chemical Analysis CLASSIFICATIONS AWS ERNiFeCr-2 UNS N07718
DESCRIPTION / APPLICATION Oxford Alloy 718 is used for welding of Inconel® alloys 718, 706, and X-750. This filler metal is mainly used for welding high-strength aircraft components, and liquid rocket components involving cryogenic temperatures. The weld metal of the Oxford Alloy 718 is age hardenable and has mechanical properties comparable to those of the base metals.
Ni
C
Mn
Fe
S
Si
Cu
50.055.0
0.08 max
0.35 max
Bal
0.015 max
0.35 max
0.30 max
Cr
Al
Ti
Cb+Ta
Mo
P
OET
17.021.0
0.200.80
0.651.15
4.755.50
2.803.30
0.015 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 165,000 psi 1138 MPa
INCONEL, INCOLOY and MONEL are trademarks of the Special Metals Group of Companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 28
Nickel Alloy TIG, MIG and SUB-ARC Oxford Alloy® 55 SPECIFICATIONS N/A
Typical Chemical Analysis CLASSIFICATIONS N/A
DESCRIPTION / APPLICATION Oxford Alloy Nickel 55 is used for the welding of cast iron. This filler metal is extensively employed to overlay cast iron rolls. It is also used to repair castings. The weld metal of Oxford Alloy Nickel 55 is harder than that of Oxford Alloy Nickel 99. However, the machining can be accomplished by using carbide tipped tools. A preheat and interpass temperature of 350° (175° C) minimum is recommended during welding, without which the weld and heat affected zones could develop cracks.
C
Mn
Si
Fe
Ni
0.05
0.25
0.15
43.6
55.9
TYPICAL MECHANICAL PROPERTIES Tensile strength: 89,500 psi 620 MPa Yield strength: 62,000 psi 430 MPa Elongation: 35%
Oxford Alloy® 59 SPECIFICATIONS AWS 5.14 ASME SFA 5.14
Typical Chemical Analysis CLASSIFICATIONS AWS ERNiCrMo-13 UNS N06059
DESCRIPTION / APPLICATION Oxford Alloy 59 is a nickel-chromium-molybdenum alloy with an extra low carbon and silicon content. This wire has excellent corrosion resistance and high mechanical strength. This alloy is used to weld low-carbonnickel-chromium-molybdenum alloys, for welding the clad side of joints in steel clad with low-carbon-nickel-chromium-molybdenum alloys, and for welding low-carbon-nickel-chromium-molybdenum alloys to steel and to other nickel-based alloys, such as alloys C-276, 22, 625 and other high alloys such as 6Mo stainless, 825 and even common grades of stainless steels. Some typical base metals that this alloy is used on are ASTM and ASME B and SB 574, 575, 619, 622 and 626.
C
Fe
P
S
Si
Ni
0.10 max
Bal
0.01 max
0.5 max
1.5 max
0.015 min
0.005 max
Co
Al
Cr
Mo
OET
0.3 max
0.10.4
22.024.0
15.016.5
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 110,000 psi 760 MPa Elongation: 25%
Oxford Alloy® 99 SPECIFICATIONS AWS 5.15 ASME SFA 5.15
Mn
Typical Chemical Analysis CLASSIFICATIONS AWS ERNiCl UNS N02215
DESCRIPTION / APPLICATION Oxford Alloy Nickel 99 is used for the welding of cast irons. This filler metal is extensively employed to repair cast irons. It can also be used for overlay and buildup. However, dilution from the castings influences the mechanical properties of the metal. The welds of the Oxford Alloy Nickel 99 are easily machinable. A preheat and interpass temperature of 350°F (175°C) minimum is recommended during welding.
C
Mn
Si
Ni
S
Fe
Cu
1.0 max
2.5 max
0.75 max
90.0 min
0.03 max
4.0 max
4.0 max
OET 1.0 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 66,500 psi 460 MPa Yield strength: 36,000 psi 250 MPa Elongation: 40%
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 29
Nickel Alloy Flux Cored Wire Oxford Alloy速 82T-1 SPECIFICATIONS N/A
CLASSIFICATIONS N/A
DESCRIPTION / APPLICATION Oxford Alloy 82T-1 is a gas shielded all position flux cored wire that results in a deposit that is within the chemical composition requirements of AWS 5.14, class ERNiCr-3, solid wire. Some typical applications include joining nickel-chromium-iron alloys, surfacing steel with nickel-chromium-iron weld metal, joining alloys 600, 601 and alloy 800 to themselves or to stainless and carbon steels. This flux cored wire is also used to clad the side of joints in steels that have been clad with nickelchromium-iron weld metal.
Typical Chemical Analysis C
Mn
Si
Cr
Fe
Cb
S
0.04
3.0
0.4
19.0
1.7
2.5
.003
P
Ni
0.010
Bal
TYPICAL MECHANICAL PROPERTIES Tensile strength: 89 ksi 614 MPa Yield strength: 58 ksi 400 MPa 26% Elongation:
Oxford Alloy速 625T-1 SPECIFICATIONS N/A
CLASSIFICATIONS N/A
DESCRIPTION / APPLICATION Oxford Alloy 625T-1 is a gas shielded all position flux cored wire that results in a deposit that is within the chemical composition requirements of AWS 5.14, class ERNiCrMo-3, solid wire. Some typical applications include joining nickel-chromium-molybdenum alloys, surfacing steel with nickel-chromium-molybdenum weld metal, joining steels to nickel based alloys. This flux cored wire is also used to clad the side of joints in steels that have been clad with nickel-chromium-molybdenum.
Typical Chemical Analysis C
Mn
Si
Cr
Mo
Fe
Cb
0.06
0.2
0.3
22.0
8.5
0.5
3.4
S
P
Ni
.003
0.010
Bal
TYPICAL MECHANICAL PROPERTIES Tensile strength: 109 ksi 725 MPa Yield strength: 72 ksi 483 MPa 30% Elongation:
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 30
Mild and Low Alloy Steel Coated Electrodes Oxford Alloy® 7018-A1 SPECIFICATIONS AWS 5.5 ASME SFA 5.5
CLASSIFICATIONS AWS E7018-A1 UNS W17018
DESCRIPTION / APPLICATION Oxford Alloy E7018-A1 is recommended for welding lowalloy, high tensile steels of 50 ksi (345 MPa) minimum yield strength, and also the 0.50% Molybdenum steels. These electrodes are commonly used in the fabrication and erection of boilers, pressure piping and tubing, and other pressure vessel applications.
Typical Chemical Analysis C
Mn
Si
P
S
Mo
0.12 max
0.90 max
0.80 max
0.03 max
0.03 max
0.400.65
TYPICAL MECHANICAL PROPERTIES Yield strength: 75,000 psi 517 MPa Tensile strength: 87,000 psi 600 MPa Elongation: 30%
Oxford Alloy® 7018-B2L SPECIFICATIONS AWS 5.5 ASME SFA 5.5
CLASSIFICATIONS AWS E7018-B2L UNS W52118
DESCRIPTION / APPLICATION Oxford Alloy E7018-B2L is a Cr-Mo electrode with an extra low carbon analysis. The low carbon content in the weld metal is beneficial in reducing cracking in weldment. This electrode was made to produce a stable arc when welding low alloy steels in the categories of ½% Cr - ½% Mo, 1% Cr - ½% Mo, 1-¼% Cr - ½% Mo steels. Oxford Alloy E7018-B2L is used in power piping, boiler work, castings and forgings. This electrode was formerly known as E8018-B2L.
Typical Chemical Analysis C
Mn
Si
P
S
Cr
Mo
0.05 max
0.90 max
0.80 max
0.03 max
0.03 max
1.001.50
0.400.65
TYPICAL MECHANICAL PROPERTIES Yield strength: 74,400 psi 531 MPa Tensile strength: 88,200 psi 609 MPa Elongation: 29%
Oxford Alloy® 8018-B2 SPECIFICATIONS AWS 5.5 ASME SFA 5.5
CLASSIFICATIONS AWS E8018-B2 UNS W52018
DESCRIPTION / APPLICATION Oxford Alloy E8018-B2 are used for welding of ½% Cr½% Mo, 1% Cr - ½% Mo, and 1-¼% Cr - ½% Mo. These electrodes are used primarily in power piping and boiler work for the fabrication of plates, pipes, tubes, castings, and forgings.
Typical Chemical Analysis C
Mn
Si
P
S
Cr
Mo
0.050.12
0.90 max
0.80 max
0.03 max
0.03 max
1.001.50
0.400.65
TYPICAL MECHANICAL PROPERTIES Yield strength: 77,400 psi 534 MPa Tensile strength: 89,700 psi 618 MPa Elongation: 26%
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 31
Mild and Low Alloy Steel Coated Electrodes Oxford Alloy® 8018-B3L SPECIFICATIONS AWS 5.5 ASME SFA 5.5
CLASSIFICATIONS AWS E8018-B3L UNS W53118
DESCRIPTION / APPLICATION Oxford Alloy E8018-B3L is a low carbon electrode designed for welding 2-¼Cr – 1% Mo steels. The arc characteristics are stable and spatter is minimal. The low carbon analysis of the Oxford Alloy E8018-B3L weld metal contributes to its crack resistance. The Cr and Mo provide the properties for weldment subjected to elevated temperature service. This electrode was formerly known as E9018-B3L.
Typical Chemical Analysis C
Mn
Si
P
S
Cr
Mo
0.05 max
0.90 max
0.80 max
0.03 max
0.03 max
2.002.50
0.901.20
TYPICAL MECHANICAL PROPERTIES Yield strength: 78,000 psi 538 MPa Tensile strength: 93,200 psi 643 MPa 25% Elongation:
Oxford Alloy® 8018-B6 (502-16 ) SPECIFICATIONS AWS 5.5 ASME SFA 5.5
CLASSIFICATIONS AWS E8018-B6 UNS W50218
Typical Chemical Analysis C
Mn
Si
P
S
Cr
Ni
0.050.10
1.0 max
0.90 max
0.03 max
0.03 max
4.06.0
0.40 max
Mo
DESCRIPTION / APPLICATION Oxford Alloy E8018-B6 coated electrodes are designed to weld 5% Chrome –1/2% Molybdenum creep resisting steels such as ASTM A387 Grade 5, A213-T5 and A335P5. These types of steels are normally used in pressure vessels and piping for high temperature service. This alloy was formally called 502.
0.450.65
TYPICAL MECHANICAL PROPERTIES Yield Strength: 86 ksi 593 MPa Tensile Strength: 101 ksi 695 MPa 22% Elongation:
Oxford Alloy® 8018-B8 (505-16) SPECIFICATIONS AWS 5.5 ASME SFA 5.5
CLASSIFICATIONS AWS E8018-B8 UNS W50418
Typical Chemical Analysis C
Mn
Si
P
S
Ni
Cr
0.050.10
1.0 max
0.90 max
0.03 max
0.03 max
0.40 max
8.010.5
Mo
DESCRIPTION / APPLICATION Oxford Alloy E8018-B8 coated electrodes are designed to weld 9% Chrome –1% Molybdenum creep resisting steels such as ASTM A213-T9 and A335-P9. These types of steels are normally used in pressure vessels and piping for high temperature service. This alloy was formally called 505.
0.851.20
TYPICAL MECHANICAL PROPERTIES Yield Strength: 79 ksi 545 MPa Tensile Strength : 98 ksi 676 MPa 18% Elongation:
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 32
Mild and Low Alloy Steel Coated Electrodes Oxford Alloy® 8018-C1 SPECIFICATIONS AWS 5.5 ASME SFA 5.5
CLASSIFICATIONS AWS E8018-C1 UNS W22018
DESCRIPTION / APPLICATION Oxford Alloy E8018-C1 coated electrodes deposit weld metal that contains nominal 2-1/3% Ni. These electrodes are primarily used in the welding of nickel bearing steels for low temperature applications where toughness of the weld metal at the low temperatures is important.
Typical Chemical Analysis C
Mn
Si
P
S
Ni
0.12 max
1.25 max
0.80 max
0.03 max
0.03 max
2.002.75
TYPICAL MECHANICAL PROPERTIES Yield strength: 80,500 psi 550 MPa Tensile strength: 90,300 psi 623 MPa Elongation: 30%
Oxford Alloy® 8018-C2 SPECIFICATIONS AWS 5.5 ASME SFA 5.5
CLASSIFICATIONS AWS E8018-C2 UNS W23018
DESCRIPTION / APPLICATION Oxford Alloy E8018-C2 coated electrodes produce excellent weld properties and are used to fabricate components where low temperature notch toughness values are required. These coated electrodes are also recommended for welding the 2% to 4% Ni steels.
Typical Chemical Analysis C
Mn
Si
P
S
Ni
0.12 max
1.25 max
0.80 max
0.03 max
0.03 max
3.003.75
TYPICAL MECHANICAL PROPERTIES Yield strength: 90,600 psi 625 MPa Tensile strength: 101,300 psi 699 MPa Elongation: 26%
Oxford Alloy® 8018-C3 SPECIFICATIONS AWS 5.5 ASME SFA 5.5
CLASSIFICATIONS AWS E8018-C3 UNS W21018
DESCRIPTION / APPLICATION Oxford Alloy E8018-C3 coated electrodes deposit 1% Ni weld metal. These coated electrodes are used primarily to weld high-tensile steels in the 70 – 80 ksi (483 – 552 MPa) tensile strength range, especially where notch toughness at temperatures as low as -40°F (-40°C) is required.
Typical Chemical Analysis C
Mn
Si
P
S
Ni
Cr
0.12 max
0.401.25
0.80 max
0.03 max
0.03 max
0.801.10
0.15 max
Mo
V
0.35 max
0.05 max
TYPICAL MECHANICAL PROPERTIES Yield strength: 74,000 psi 513 MPa Tensile strength: 85,300 psi 589 MPa Elongation: 30%
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 33
Mild and Low Alloy Steel Coated Electrodes Oxford Alloy® 9015-B9 SPECIFICATIONS AWS 5.5 ASME SFA 5.5
CLASSIFICATIONS AWS E9015-B9 UNS W50425
DESCRIPTION / APPLICATION Oxford Alloy E9015-B9 is a low hydrogen sodium coated electrode designed for out of position welding. This electrode is recommended for direct current, reversed polarity only. This electrode is used to weld the modified 9% Chromium – 1% Molybdenum steels such as P91, T91 and F91. This electrode is used in heavy wall components such as main steam piping and turbine rotors in fossil fuelled power generating plants.
Typical Chemical Analysis C
Mn
Si
P
S
Ni
Cr
0.080.13
1.25 max
0.30 max
0.01 max
0.01 max
1.0 max
8.010.5
Mo
V
Cu
Al
Nb
N
0.851.20
0.150.30
0.25 max
0.04 max
0.020.10
0.020.07
TYPICAL MECHANICAL PROPERTIES Yield strength: 94,200 psi Tensile strength: 110,100 psi Elongation: 18%
Oxford Alloy® 9018-B3 SPECIFICATIONS AWS 5.5 ASME SFA 5.5
CLASSIFICATIONS AWS E9018-B3 UNS W53018
DESCRIPTION / APPLICATION Oxford Alloy E9018-B3 is used for welding 2-1/4% Cr – 1% Mo steels. This electrode is commonly used on pressure vessels, heat exchangers, and other related components.
Typical Chemical Analysis C
Mn
Si
P
S
Cr
Mo
0.050.12
0.90 max
0.80 max
0.03 max
0.03 max
2.002.50
0.901.20
TYPICAL MECHANICAL PROPERTIES Yield strength: 83,300 psi 574 MPa Tensile strength: 99,500 psi 686 MPa Elongation: 23%
Oxford Alloy® 9018-B9 SPECIFICATIONS AWS 5.5 ASME SFA 5.5
CLASSIFICATIONS AWS E9018-B9 UNS W50428
DESCRIPTION / APPLICATION Oxford Alloy E9018-B9 is an iron powder low hydrogen coated electrode designed to weld the modified 9% Chromium – 1% Molybdenum steels known by the designations T91, P91 or Grade 91. These steels are designed to provide improved creep strength, toughness fatigue and oxidation, and corrosion resistance at elevated temperatures.
Typical Chemical Analysis C
Mn
Si
P
S
Cr
Ni
0.800.13
1.25 max
0.30 max
0.01 max
0.01 max
8.010.5
1.0 max
Mo
V
Nb
Cu
Al
N
0.851.20
0.150.30
0.020.10
0.25 max
0.04 max
0.020.07
TYPICAL MECHANICAL PROPERTIES Yield Strength: 104.4 psi Tensile strength: 120.2 psi Elongation: 18%
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 34
Mild and Low Alloy Steel Coated Electrodes Oxford Alloy速 9018-M SPECIFICATIONS AWS 5.5 ASME SFA 5.5
CLASSIFICATIONS AWS E9018-M UNS W21218
DESCRIPTION / APPLICATION Oxford Alloy E9018-M electrodes are used for attachment welds on T1, HY-80 and HY-90 steels, and other high tensile, quenched and tempered steels.
Typical Chemical Analysis C
Mn
Si
P
S
Ni
Cr
0.10 max
0.601.25
0.80 max
0.030 max
0.030 max
1.401.80
0.15 max
Mo
V
0.35 max
0.05 max
TYPICAL MECHANICAL PROPERTIES Yield strength: 83,900 psi 579 MPa Tensile strength: 94,800 psi 654 MPa Elongation: 28%
Oxford Alloy速 11018-M SPECIFICATIONS AWS 5.5 ASME SFA 5.5
CLASSIFICATIONS AWS E11018-M UNS W21418
DESCRIPTION / APPLICATION Oxford Alloy E11018-M was developed for welding T-1 steel in all applications. Mechanical properties of the welded joints equal or exceed the properties of the base steel in either the as welded or stress relieved condition, which gives 100% design joint efficiency. These electrodes are used where high-strength welds with excellent low temperature impact properties are required.
Typical Chemical Analysis C
Mn
Si
P
S
Cr
Ni
0.10 max
1.301.80
0.60 max
0.030 max
0.030 max
0.40 max
1.252.50
Mo
V
0.250.50
0.05 max
TYPICAL MECHANICAL PROPERTIES Yield strength: 104,800 psi 723 MPa Tensile strength: 115,000 psi 793 MPa Elongation: 23%
Oxford Alloy速 12018-M SPECIFICATIONS AWS 5.5 ASME SFA 5.5
CLASSIFICATIONS AWS E12018-M UNS W22218
DESCRIPTION / APPLICATION Oxford Alloy E12018-M is recommended for use in fabrication of low-alloy, high-tensile steels where welds of 120 ksi (828 MPa) minimum tensile strength are required. This electrode is typically used to weld forgings, casting plate and pressure vessels.
Typical Chemical Analysis C
Mn
Si
P
S
Cr
Ni
0.10 max
1.302.25
0.60 max
0.030 max
0.030 max
0.301.50
1.752.50
Mo
V
0.300.55
0.50 max
TYPICAL MECHANICAL PROPERTIES Yield strength: 120,000 psi 831 MPa Tensile strength: 133,400 psi 920 MPa Elongation: 18%
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 35
Mild and Low Alloy Steel TIG, MIG & SUB-ARC Wire Oxford Alloy速 70S-2 SPECIFICATIONS AWS 5.18 ASME SFA 5.18
CLASSIFICATIONS AWS ER70S-2 UNS K10726
DESCRIPTION / APPLICATION Oxford Alloy ER70S-2 is a triple deoxidized (aluminum, titanium, zirconium) welding wire designed for welding over rust and mill scale. The less fluid weld puddle of Oxford Alloy ER70S-2 makes it easier to control when used out of position. This wire is preferred for all position welding of small diameter pipe.
Typical Chemical Analysis C
Mn
Si
P
S
Ni
Cr
0.07 max
0.901.40
0.400.70
0.025 max
0.035 max
0.15 max
0.15 max
Mo
V
Al
Zr
Ti
Cu
0.15 max
0.03 max
0.050.15
0.020.12
0.050.15
0.50 max
TYPICAL MECHANICAL PROPERTIES Yield strength: 68,000 psi 469 MPa Tensile strength: 82,000 psi 566 MPa Elongation: 28%
Oxford Alloy速 70S-3 SPECIFICATIONS AWS 5.18 ASME SFA 5.18
CLASSIFICATIONS AWS ER70S-3 UNS K11022
DESCRIPTION / APPLICATION Oxford Alloy ER70S-3 is a silicon and manganese deoxidized wire used for mild and low alloy steel general purpose fabrication. A well balanced silicon and manganese content permits its use with CO2, Argon-Oxygen mixtures, or mixtures of the two. The Oxford Alloy ER70S-3 produces quality welds with rimmed steels, better welds on semi-deoxidized steels and excellent welds on fully deoxidized steels. This wire also yields an almost slag-free deposit, which does not require cleaning for many applications thereby providing low plate preparation costs, good bead appearance and welder satisfaction. Some typical applications include earthmoving and farm equipment, automobile frames, sheet metal, ships and barges, railcars, trailers, storage bins and general fabrication.
Typical Chemical Analysis C
Mn
Si
P
S
Ni
Cr
0.060.15
0.901.40
0.450.75
0.025 max
0.035 max
0.15 max
0.15 max
Mo
V
Cu
0.15 max
0.03 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Yield strength: 62,400 psi Tensile strengt: 75,500 psi Elongation: 30.7%
Oxford Alloy速 70S-6 SPECIFICATIONS AWS 5.18 ASME SFA 5.18
CLASSIFICATIONS AWS ER70S-6 UNS K11140
DESCRIPTION / APPLICATION Oxford Alloy ER70S-6 contains high levels of manganese and silicon for stronger deoxidizing power where stringent cleaning procedures are not possible. The high silicon content increases the fluidity of the weld pool, creating a smoother bead appearance and resulting in minimal post-weld grinding. The Oxford Alloy ER70S-6 has been designed to provide X-ray quality porosity-free welds and the highest tensile strength (as welded) of the plain carbon steel wires. This wire is excellent where poor fit-ups or rusty and oily plates may be used. Some typical applications are truck bodies, farm implements, steel castings or forgings, shaft build-ups and general shop fabrications.
Typical Chemical Analysis C
Mn
Si
P
S
Ni
Cr
0.060.15
1.401.85
0.801.15
0.025 max
0.035 max
0.15 max
0.15 max
Mo
V
Cu
0.15 max
0.03 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Yield strength: 73,000 psi Tensile strength: 90,000 psi Elongation: 25%
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 36
Mild and Low Alloy Steel TIG, MIG & SUB-ARC Wire Oxford Alloy® 80S-B2 SPECIFICATIONS AWS 5.28 ASME SFA 5.28
CLASSIFICATIONS AWS ER80S-B2 UNS K20900
DESCRIPTION / APPLICATION Oxford Alloy ER80S-B2 is designed for welding on 1-1/4 Cr / ½ Mo steels, which are used for high temperature service. Preheating and interpass temperatures of not less than 300°F must be used during welding.
Typical Chemical Analysis C
Mn
Si
Cr
Mo
P
S
0.070.12
0.400.70
0.400.70
1.201.50
0.400.65
0.025 max
0.025 max
Cu
Ni
OET
0.35 max
0.20 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 85,000 psi 590 MPa Yield strength: 71,500 psi 490 MPa Elongation: 21%
*Note: Mechanical properties listed above reflect utilization of a post-weld heat treatment
Oxford Alloy® SPECIFICATIONS AWS 5.28 ASME SFA 5.28
80S-B6 (502) CLASSIFICATIONS AWS ER80S-B6 UNS S50280
DESCRIPTION / APPLICATION Oxford Alloy ER80S-B6 is designed for welding of materials of similar composition, for high temperature service conditions. This alloy is an air-hardening material and as such calls for preheat and interpass temperatures of 350°F minimum during welding. Formerly known as Oxford Alloy ER502 AWS / ASME SFA 5.9.
*Note: Mechanical properties listed above reflect utilization of a post-weld heat treatment between 1550°F and 1600°F for two hours.
Typical Chemical Analysis C
Mn
Si
Cr
Mo
S
P
0.10 max
0.400.70
0.50 max
4.506.00
0.450.65
0.025 max
0.025 max
Ni
Cu
OET
0.6 max
0.35 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 78,500 psi 540 MPa Yield strength: 60,500 psi 420 MPa Elongation: 32%
Oxford Alloy® 80S-B8 (505) SPECIFICATIONS AWS 5.28 ASME SFA 5.28
CLASSIFICATIONS AWS ER80S-B8 UNS S50480
DESCRIPTION / APPLICATION Oxford Alloy ER80S-B8 is designed for welding materials of similar composition. This alloy is an air hardening type that calls for preheat and interpass temperatures of not less than 350°F during welding. Formerly known as Oxford Alloy ER505 AWS / ASME SFA 5.9.
*Note: Mechanical properties listed above reflect utilization of a post-weld heat treatment between 1550°F and 1600°F for two hours.
Typical Chemical Analysis C
Mn
Si
Cr
Mo
S
P
0.10 max
0.400.70
0.50 max
8.0010.5
0.81.2
0.025 max
0.025 max
Ni
Cu
OET
0.5 max
0.35 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 79,000 psi 550 MPa Yield strength: 63,000 psi 430 MPa Elongation: 30%
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 37
Mild and Low Alloy Steel TIG, MIG & SUB-ARC Wire Oxford Alloy® 80S-D2 SPECIFICATIONS AWS 5.28 ASME SFA 5.28
CLASSIFICATIONS AWS ER80S-D2 UNS K10945
DESCRIPTION / APPLICATION Oxford Alloy ER80S-D2 is a low alloy steel wire with 2% manganese and 0.5% molybdenum as alloying elements. The weld deposits of this wire have moderately high strength with adequate low temperature toughness. A preheat and interpass temperature of not less than 300°F is required during welding.
Typical Chemical Analysis C
Mn
Si
Mo
P
S
Cu
0.070.12
1.602.10
0.500.80
0.400.60
0.025 max
0.025 max
0.50 max
Ni
OET
0.15 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 84,000 PSI 580 MPa Yield strength: 71,500 PSI 490 MPa Elongation: 19%
*Note: Mechanical properties listed above are greatly influenced by the preheat, interpass temperature, the heat input, and the post weld heat treatment.
Oxford Alloy® 80S-Ni1 SPECIFICATIONS AWS 5.28 ASME SFA 5.28
CLASSIFICATIONS AWS ER80S-Ni1 UNS K11260
DESCRIPTION / APPLICATION Oxford Alloy ER80S-Ni1 is used for welding low alloy high strength steels requiring good toughness at temperatures as low as -40°F (-40°C). The weld deposits of this filler metal are similar to Oxford Alloy E8018-C3 electrodes.
Typical Chemical Analysis C
Mn
Si
P
S
Ni
Cr
0.12 max
1.25 max
0.400.80
0.025 max
0.025 max
0.801.10
0.15 max
Mo
V
Cu
OET
0.35 max
0.05 max
0.35 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 80,000 psi 550 MPa Yield strength: 68,000 psi 470 MPa 24% Elongation:
Oxford Alloy® 80S-Ni2 SPECIFICATIONS AWS 5.28 ASME SFA 5.28
CLASSIFICATIONS AWS ER80S-Ni2 UNS K21240
DESCRIPTION / APPLICATION Oxford Alloy ER80S-Ni2 are used for welding 2-1/2 percent nickel steels and other materials requiring a tensile strength of 80 ksi (550 MPa) and good toughness at temperatures as low as -80°F (-62°C). The weld deposits of this filler metal are similar to Oxford Alloy E8018-C1 electrodes.
Typical Chemical Analysis C
Mn
Si
P
S
Ni
Cu
0.12 max
1.25 max
0.400.80
0.025 max
0.025 max
2.002.75
0.35 max
OET 0.50 max TYPICAL MECHANICAL PROPERTIES Tensile strength: 80,000 psi 550 MPa Yield strength: 68,000 psi 470 MPa Elongation: 24%
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 38
Mild and Low Alloy Steel TIG, MIG & SUB-ARC Wire Oxford Alloy® 90S-B3 SPECIFICATIONS AWS 5.28 ASME SFA 5.28
CLASSIFICATIONS AWS ER90S-B3 UNS K30960
DESCRIPTION / APPLICATION Oxford Alloy ER90S-B3 is designed for welding 2-1/4 Cr / 1 Mo steels, which are used for high temperature applications. A preheat and interpass temperature of not less than 350°F should be maintained during welding.
Typical Chemical Analysis C
Mn
Si
Cr
Mo
P
S
0.070.12
0.400.70
0.400.70
2.302.70
0.901.20
0.025 max
0.025 max
Cu
Ni
OET
0.35 max
0.20 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 94,500 psi 650 MPa Yield strength: 80,500 psi 550 MPa Elongation: 19%
Note: Mechanical properties listed above reflect utilization of a post-weld heat treatment between 1250°F and 1300°F for one hour.
Oxford Alloy® 90S-B9 SPECIFICATIONS AWS 5.28 ASME SFA 5.28
CLASSIFICATIONS AWS ER90S-B9 UNS S50482
DESCRIPTION / APPLICATION Oxford Alloy ER90S-B9 is designed to weld high temperature steels for hot hydrogen service. This wire is suitable for 9% Chromium steels such as P91, T91 and F91. Applications include steam generation and petrochemical equipment. Preheat and interpass is required.
Typical Chemical Analysis C
Mn
Si
Cr
Ni
Mo
Cu
0.070.13
1.25 max
0.150.30
8.009.50
1.00 max
0.801.10
0.20 max
V
P
S
Al
OET
0.150.25
0.010 max
0.010 max
0.04 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Yield strength: 97,100 psi Tensile strength: 110,100 psi Elongation: 20%
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 39
Mild and Low Alloy Steel Flux Cored Wire Oxford Alloy 71T-1M ®
SPECIFICATIONS AWS 5.20 ASME SFA 5.20
CLASSIFICATIONS AWS E71T-1/1M UNS W07601
DESCRIPTION / APPLICATION Oxford Alloy E71T-1/T-1M is an all position flux cored wire that combines excellent performance features with the ability to produce high quality welds. This wire produces fillet welds with little spatter. Cleaning time is reduced because the slag cover is complete and can be easily removed. Oxford Alloy E71T-1/T1M is designed for welding mild and medium-carbon steels. It can also be used over normal rust and mill scale. This wire can be used with either 100% CO2 or 75% Argon / 25% CO2 shielding gas. The 75/25 gas mixture improves arc characteristics in out-of-position work. It also provides increased wetting action and easier arc control.
Typical Chemical Analysis C
Mn
Si
P
S
Cr
Ni
0.18 max
1.75 max
0.90 max
0.03 max
0.03 max
0.20 max
0.50 max
Mo
V
Al
Cu
0.30 max
0.08 max
-
0.35 max
TYPICAL MECHANICAL PROPERTIES Yield strength: 78,000 psi 538 MPa Tensile strength: 89,000 psi 614 MPa Elongation: 26%
Oxford Alloy 81T1-B2 ®
SPECIFICATIONS AWS 5.29 ASME SFA 5.29
CLASSIFICATIONS AWS E81T1-B2 UNS W52031
DESCRIPTION / APPLICATION Oxford Alloy E81T1-B2 is an all position flux cored wire recommended for welding 1-14 % Cr 1/2% Mo steels. The weld metal analysis is similar to an E8018-B2 electrode. The recommended shielding gas is CO2 or argon mixtures up to 75% Argon.
Typical Chemical Analysis C
Mn
Si
P
S
Cr
Mo
0.050.12
1.25 max
0.80 max
0.03 max
0.03 max
1.001.50
0.400.65
TYPICAL MECHANICAL PROPERTIES Yield strength: 83,400 psi 575 MPa Tensile strength: 95,400 psi 658 MPa Elongation: 21% Stress relieved 1 hr. @ 1175°F (635°C) with CO2
Oxford Alloy 91T1-B3
Typical Chemical Analysis
®
SPECIFICATIONS AWS 5.29 ASME SFA 5.29
CLASSIFICATIONS AWS E91T1-B3 UNS W53031
DESCRIPTION / APPLICATION Oxford Alloy E91T1-B3 is an all position flux cored wire recommended for welding 2-1/4 % Cr 1% Mo steels. The weld metal analysis is similar to an E9018-B3 electrode. The recommended shielding gas is CO2 or argon mixtures up to 75% Argon. Oxford Alloy E91T1-B3 is designed for single or multiple pass welding.
C
Mn
Si
P
S
Cr
Mo
0.050.12
1.25 max
0.80 max
0.03 max
0.03 max
2.002.50
0.901.20
TYPICAL MECHANICAL PROPERTIES Yield strength: 86,300 psi 595MPa Tensile strength: 101,000 psi 691 MPa Elongation: 20% Stress relieved 1 hr. @ 1275°F (691°C) with CO2
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 40
Cobalt Flux Coated Electrodes Oxford Alloy® #1 SPECIFICATIONS AWS 5.13 ASME SFA 5.13
Typical Chemical Analysis CLASSIFICATIONS AWS ECoCr-C UNS W73001
DESCRIPTION / APPLICATION Oxford Alloy #1 Coated is a non-ferrous, cobalt-chromiumtungsten alloy. This electrode is recommended for applications involving severe abrasion accompanied by heat and/or corrosion with moderate impact. The Oxford Alloy #1 Coated has a carbon content of 2.5 percent, which gives it a relatively high volume of carbides within its structure. Oxford Alloy #1 Coated weld deposits are smooth. It acquires a mirror-like finish in use and retains wear resistance at high temperatures. This alloy is nonmagnetic and is not forgeable. It can be machined with difficulty using carbide tools. Oxford Alloy #1 Coated bonds well with weldable alloy steels, including stainless.
C
Co
Cr
W
Mn
Si
Ni
1.73.0
Bal
25-33
1114
2.0 max
2.0 max
3.0 max
Mo
Fe
OET
1.0 max
5.0 max
1.0 max
TYPICAL MECHANICAL PROPERTIES Hardness: Rockwell C 49
Oxford Alloy® #6 SPECIFICATIONS AWS 5.13 ASME SFA 5.13
CLASSIFICATIONS AWS ECoCr-A UNS W73006
DESCRIPTION / APPLICATION Oxford Alloy #6 Coated is a non-ferrous, cobalt-chromium-tungsten alloy. This electrode is recommended for metal-to-metal abrasion and high impact applications involving high temperatures and/or corrosive media. Some typical applications are valves of all kinds, shear blades, hot punches and saw guides. Oxford Alloy #6 Coated is the most generally useful cobalt alloy; it has excellent resistance to many forms of mechanical and chemical degradation over a wide temperature range. This alloy has outstanding self-mated anti-galling properties, high temperature hardness, and a high resistance to cavitation erosion, which result in its wide use as a valve seat material. It is ideally suited for a variety of hardfacing processes. The weld deposits of the Oxford Alloy #6 Coated are smooth and normally acquire mirror-like finish in use. The deposits retain wear resistance at high temperatures. This alloy is nonmagnetic and is not forgeable. It can be machined with carbide tools. Oxford Alloy #6 Coated bonds well with weldable alloy steels, including stainless.
Typical Chemical Analysis C
Co
Cr
W
Mn
Si
Ni
0.71.4
Bal
25-32
3.06.0
2.0 max
2.0 max
3.0 max
Mo
Fe
OET
1.0 max
5.0 max
1.0 max
TYPICAL MECHANICAL PROPERTIES Hardness: Rockwell C 39
Oxford Alloy® #12 SPECIFICATIONS AWS 5.13 ASME SFA 5.13
Typical Chemical Analysis CLASSIFICATIONS
AWS ECoCr-B UNS W73012
DESCRIPTION / APPLICATION Oxford Alloy #12 Coated is a non-ferrous, cobalt-chromiumtungsten alloy. This electrode is recommended for metal–to-metal abrasion involving high temperature and/or corrosive media with moderate impact. Oxford Alloy #12 Coated weld deposits are smooth and it acquires a high polish in use. This alloy is nonmagnetic and is not forgeable. It can be machined with difficulty using carbide tools. Oxford Alloy #12 Coated bonds well with weldable alloy steels, including stainless.
C
Co
Cr
W
Mn
Si
Ni
1.01.7
Bal
25-32
7.09.5
2.0 max
2.0 max
3.0 max
Mo
Fe
OET
1.0 max
5.0 max
1.0 max
TYPICAL MECHANICAL PROPERTIES Hardness: Rockwell C 40
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 41
Cobalt Flux Coated Electrodes Oxford Alloy速 #21 SPECIFICATIONS AWS 5.13 ASME SFA 5.13
CLASSIFICATIONS AWS ECoCr-E UNS W73021
DESCRIPTION / APPLICATION Oxford Alloy #21 Coated is a low carbon, molybdenum strengthened, cobalt-chromium alloy. This electrode is recommended for metal-to-metal abrasion and high impact applications involving high temperatures and/or corrosive media. Some typical applications are valves of all kinds, shear blades, hot punches and saw guides. Oxford Alloy #21 Coated is also used as hot die material because of its high temperature strength and stability. Its inherent resistance to galling (under self-mated conditions), cavitation erosion, and corrosion resistance have made it a popular fluid valve seat-facing alloy. The weld deposits of the Oxford Alloy #21 Coated are smooth and normally acquire mirror-like finish in use. The deposits retain wear resistance at high temperatures. This alloy is nonmagnetic and is not forgeable. It can be machined with carbide tools. Oxford Alloy #21 Coated bonds well with weldable alloy steels, including stainless.
Typical Chemical Analysis C
Co
Cr
Mo
Ni
Mn
Si
0.150.40
Bal
24-29
4.56.5
2.04.0
1.5 max
2.0 max
W
Fe
OET
0.50 max
5.0 max
1.0 max
TYPICAL MECHANICAL PROPERTIES Hardness: Rockwell C 26
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 42
Cobalt Bare Electrodes Oxford Alloy® #1 BARE SPECIFICATIONS AWS 5.21 ASME SFA 5.21
CLASSIFICATIONS AWS ERCoCr-C UNS R30001
DESCRIPTION / APPLICATION Oxford Alloy #1 Bare is a non-ferrous, cobalt-chromiumtungsten alloy. This filler metal is recommended for applications involving severe abrasion accompanied by heat and/or corrosion with moderate impact. The Oxford Alloy #1 Bare has a carbon content of 2.5 percent, which gives it a relatively high volume of carbides within its structure. Oxford Alloy #1 Bare weld deposits are smooth. It acquires a mirror-like finish in use and retains wear resistance at high temperatures. This alloy is nonmagnetic and is not forgeable. It can be machined with difficulty using carbide tools. Oxford Alloy #1 Bare bonds well with weldable alloy steels, including stainless.
Typical Chemical Analysis C
Co
Cr
W
Mn
Si
Ni
2.03.0
Bal
26-33
11.014.0
1.0 max
2.0 max
3.0 max
Mo
Fe
OET
1.0 max
3.0 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Hardness: Rockwell C 54
Oxford Alloy® #6 BARE SPECIFICATIONS AWS 5.21 ASME SFA 5.21
CLASSIFICATIONS AWS ERCoCr-A UNS R30006
DESCRIPTION / APPLICATION Oxford Alloy #6 Bare is a non-ferrous, cobalt-chromium-tungsten alloy. This filler metal is recommended for metal-to-metal abrasion and high impact applications involving high temperatures and/or corrosive media. Some typical applications are valves of all kinds, shear blades, hot punches and saw guides. Oxford Alloy #6 Bare is the most generally useful cobalt alloy; it has excellent resistance to many forms of mechanical and chemical degradation over a wide temperature range. This alloy has outstanding self-mated anti-galling properties, high temperature hardness, and a high resistance to cavitation erosion, which result in its wide use as a valve seat material. It is ideally suited for a variety of hardfacing processes. The weld deposits of the Oxford Alloy #6 Bare are smooth and normally acquire mirror-like finish in use. The deposits retain wear resistance at high temperatures. This alloy is nonmagnetic and is not forgeable. It can be machined with carbide tools. Oxford Alloy #6 Bare bonds well with weldable alloy steels, including stainless.
Typical Chemical Analysis C
Co
Cr
W
Mn
Si
Mo
0.91.4
Bal
26-32
3.06.0
1.0 max
2.0 max
1.0 max
Ni
Fe
OET
3.0 max
3.0 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Hardness: Rockwell C 40
Oxford Alloy® #12 BARE SPECIFICATIONS AWS 5.21 ASME SFA 5.21
CLASSIFICATIONS AWS ERCoCr-B UNS R30012
DESCRIPTION / APPLICATION Oxford Alloy #12 Bare is a non-ferrous, cobalt-chromiumtungsten alloy. This filler metal is recommended for metal–tometal abrasion involving high temperature and/or corrosive media with moderate impact. Oxford Alloy #12 Bare weld deposits are smooth and it acquires a high polish in use. This alloy is nonmagnetic and is not forgeable. It can be machined with difficulty using carbide tools. Oxford Alloy #12 Bare bonds well with weldable alloy steels, including stainless.
Typical Chemical Analysis C
Co
Cr
W
Mn
Si
Ni
1.21.7
Bal
26-32
7.09.5
1.0 max
2.0 max
3.0 max
Mo
Fe
OET
1.0 max
3.0 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Hardness: Rockwell C 47
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 43
Cobalt Bare Electrodes Oxford Alloy速 #21 BARE SPECIFICATIONS AWS 5.21 ASME SFA 5.21
CLASSIFICATIONS AWS ERCoCr-E UNS R30021
DESCRIPTION / APPLICATION Oxford Alloy #21 Bare is a low carbon, molybdenum strengthened, cobalt-chromium alloy. This filler metal is recommended for metal-to-metal abrasion and high impact applications involving high temperatures and/or corrosive media. Some typical applications are valves of all kinds, shear blades, hot punches and saw guides. Oxford Alloy #21 Bare is also used as hot die material because of its high temperature strength and stability. Its inherent resistance to galling (under self-mated conditions), cavitation erosion, and corrosion resistance have made it a popular fluid valve seatfacing alloy. The weld deposits of the Oxford Alloy #21 Bare are smooth and normally acquire mirror-like finish in use. The deposits retain wear resistance at high temperatures. This alloy is nonmagnetic and is not forgeable. It can be machined with carbide tools. Oxford Alloy #21 Bare bonds well with weldable alloy steels, including stainless.
Typical Chemical Analysis C
Co
Cr
Mo
Ni
Mn
Si
0.150.45
Bal
25-30
4.57.0
1.54.0
1.5 max
1.5 max
W
Fe
OET
0.50 max
3.0 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Hardness: Rockwell C 24
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 44
Cobalt Metal Cored Wire Oxford Alloy速 #6M SPECIFICATIONS AWS 5.21 ASME SFA 5.21
Typical Chemical Analysis CLASSIFICATIONS AWS ERCCoCr-A UNS W73036
DESCRIPTION / APPLICATION Oxford Alloy #6M is an alloy-cored wire for GMAW applications. This is the most widely used cobalt alloy having excellent resistance to many forms of mechanical and chemical degradation over a wide temperature range. Some attributes of the Oxford Alloy #6M are its outstanding self mated anti-galling properties, high temperature hardness and high resistance to cavitation erosion. Oxford Alloy #6M should be welded with direct current reverse polarity requiring proper preheat, controlled interpass temperatures and cooling rates. Some power supplies are used to reduce penetration and base metal dilution. Crack free deposits up to two layers. Some applications that the Oxford Alloy #6M is used for are flights of extrusion screws, sinker roll bushings in steel mills, soaking pit tong bits, and shafts.
C
Mn
Si
Cr
W
Fe
Ni
0.71.4
2.0 max
2.0 max
2532
3.06.0
5.0 max
3.0 max
Co
Mo
OET
Bal
1.0 max
1.0 max
TYPICAL MECHANICAL PROPERTIES Rockwell Hardness: 27-33 1 Layer 36-39 2 Layer
Oxford Alloy速 #21M SPECIFICATIONS AWS 5.21 ASME SFA 5.21
CLASSIFICATIONS AWS ERCCoCr-E UNS W73041
DESCRIPTION / APPLICATION Oxford Alloy #21M is an alloy-cored wire for GMAW applications with excellent high temperature strength making it suitable for use on hot dies. The deposits of this alloy are inherently resistant to galling, cavitation erosion, and corrosion. Abrasion resistance of the Oxford Alloy #21M is lower than other wires but its impact strength at high temperatures; anti-galling properties and corrosion resistance are outstanding. Oxford Alloy #21M should be welded with direct current reverse polarity requiring proper preheat, interpass temperatures and controlled cooling to minimize or produce a crack free deposit. Some applications that the Oxford Alloy #21M is used for are fluid valve seats, tube mill piercing plugs, hot shears, erosion shields, and forging dies.
Typical Chemical Analysis C
Mn
Si
Cr
Mo
Fe
Ni
0.150.40
2.0 max
1.5 max
2530
4.57.0
5.0 max
1.54.0
Co
W
OET
Bal
0.50 max
1.0 max
TYPICAL MECHANICAL PROPERTIES Rockwell Hardness: 16-19 1 Layer 22-26 2 Layer 40-45 2 Layer (Work Hardened)
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 45
Titanium and Zirconium TIG Wire Oxford Alloy® Ti-1 SPECIFICATIONS AWS 5.16 ASME SFA 5.16
CLASSIFICATIONS AWS ERTi-1 UNS R50100
DESCRIPTION / APPLICATION Oxford Alloy ERTi-1 can be welded by the gas tungsten arc, plasma arc, and gas metal arc processes. The procedures and equipment are generally similar to those used for welding stainless steel or aluminum. Titanium and titanium alloys are extremely reactive above 1000 °F. Additional precautions, exceeding those required during the welding of austenitic stainless steel or aluminum alloys, must be taken to shield the weld and hot root side of the joint from air. In welding titanium or titanium alloys, only argon and helium, and occasionally a mixture of these two gases, are used for shielding. The filler metal composition is usually matched to the grade of titanium being welded. The filler metal and the base metal should be meticulously cleaned at the time of welding. Grease and oil accumulated during forming and machining must also be removed before welding to avoid weld contamination.
Typical Chemical Analysis C
O
H
N
Fe
Ti
0.03 max
0.030.10
0.005 max
0.012 max
0.08 max
Bal
TYPICAL MECHANICAL PROPERTIES Yield Strength: 25 ksi 170 MPa Tensile strength: 35 ksi 240 MPa Elongation: 24%
Oxford Alloy® Ti-2 SPECIFICATIONS AWS 5.16 ASME SFA 5.16
Typical Chemical Analysis CLASSIFICATIONS AWS ERTi-2 UNS R50120
DESCRIPTION / APPLICATION Oxford Alloy ERTi-2 can be welded by the gas tungsten arc, plasma arc, and gas metal arc processes. The procedures and equipment are generally similar to those used for welding stainless steel or aluminum. Titanium and titanium alloys are extremely reactive above 1000 °F, however, additional precautions, exceeding those required during the welding of austenitic stainless steel or aluminum alloys, must be taken to shield the weld and hot root side of the joint from air. In welding titanium or titanium alloys, only argon and helium, and occasionally a mixture of these two gases, are used for shielding. The filler metal composition is usually matched to the grade of titanium being welded. The filler metal and the base metal should be meticulously cleaned at the time of welding. Grease and oil accumulated during forming and machining must also be removed before welding to avoid weld contamination.
C
O
H
N
Fe
Ti
0.03 max
0.080.16
0.008 max
0.015 max
0.12 max
Bal
TYPICAL MECHANICAL PROPERTIES Yield Strength: 40 ksi 275 MPa Tensile strength: 50 ksi 345 MPa Elongation: 20%
Oxford Alloy® Ti-5 (6Al-4V) SPECIFICATIONS AWS 5.16 ASME SFA 5.16
CLASSIFICATIONS AWS ERTi-5 UNS R56400
DESCRIPTION / APPLICATION Oxford Alloy ERTi-5 can be welded by the gas tungsten arc, plasma arc, and gas metal arc processes. The procedures and equipment are generally similar to those used for welding stainless steel or aluminum. Titanium and titanium alloys are extremely reactive above 1000 °F, however, additional precautions, exceeding those required during the welding of austenitic stainless steel or aluminum alloys, must be taken to shield the weld and hot root side of the joint from air. In welding titanium or titanium alloys, only argon and helium, and occasionally a mixture of these two gases, are used for shielding. The filler metal composition is usually matched to the grade of titanium being welded. The filler metal and the base metal should be meticulously cleaned at the time of welding. Grease and oil accumulated during forming and machining must also be removed before welding to avoid weld contamination.
Typical Chemical Analysis C
O
H
N
Al
V
Fe
0.05 max
0.120.20
0.015 max
0.030 max
5.56.7
3.54.5
0.22 max
Ti Bal
TYPICAL MECHANICAL PROPERTIES Yield Strength: 120 ksi 830 MPa Tensile strength: 130 ksi 895 MPa Elongation: 10%
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 46
Titanium and Zirconium TIG Wire Oxford Alloy® Ti-7 SPECIFICATIONS AWS 5.16 ASME SFA 5.16
CLASSIFICATIONS AWS ERTi-7 UNS R52401
DESCRIPTION / APPLICATION Oxford Alloy ERTi-7 can be welded by the gas tungsten arc, plasma arc, and gas metal arc processes. The procedures and equipment are generally similar to those used for welding stainless steel or aluminum. Titanium and titanium alloys are extremely reactive above 1000 °F, however, additional precautions, exceeding those required during the welding of austenitic stainless steel or aluminum alloys, must be taken to shield the weld and hot root side of the joint from air. In welding titanium or titanium alloys, only argon and helium, and occasionally a mixture of these two gases, are used for shielding. The filler metal composition is usually matched to the grade of titanium being welded. The filler metal and the base metal should be meticulously cleaned at the time of welding. Grease and oil accumulated during forming and machining must also be removed before welding to avoid weld contamination.
Typical Chemical Analysis C
O
H
N
Fe
Pd
Ti
0.03 max
0.080.16
0.008 max
0.015 max
0.12 max
0.120.25
Bal
TYPICAL MECHANICAL PROPERTIES Yield Strength: 40 ksi 275 MPa Tensile strength: 50 ksi 345 MPa Elongation: 20%
Oxford Alloy® ZR 702 (Zirconium) SPECIFICATIONS AWS 5.24 ASME SFA 5.24
CLASSIFICATIONS AWS ERZr2 UNS R60702
DESCRIPTION / APPLICATION Oxford Alloy ERZR-2 is most widely used in the chemical processing industry. It is used in chemical processes that require alternate contact with strong acids and alkalis. Some of the major areas that Oxford Alloy ERZR-2 is used include heat exchangers, stripper columns, reactor vessels, pumps, valves, and corrosive media piping. This alloy has excellent corrosion resistance to many chemical solutions. It also has excellent resistance to corrosive attack in most organic and mineral acids, strong alkalis, and some molten salts. Oxford Alloy ERZR-2 can be machined, welded and fabricated using the same equipment and processes used in fabrication of stainless steel, nickel-based alloys and titanium. This alloy is most commonly welded by the gas tungsten arc welding (GTAW) technique. Other welding methods include metal arc gas welding (MAGW), plasma arc welding, electron beam welding and resistance welding. Oxford Alloy ERZR-2 cannot be welded directly to most other structural metals; the exceptions are titanium, vanadium and niobium.
Typical Chemical Analysis Zr+Hf
Hf
Fe+Cr
H
N
C
O
99.01 min
4.5 max
0.20 max
0.005 max
0.025 max
0.05 max
0.16 max
TYPICAL MECHANICAL PROPERTIES Yield Strength: 30 ksi 207 MPa Tensile strength: 55 ksi 379 MPa Elongation: 16%
Mechanical properties listed above are at room temperature (cold worked and annealed). *Bend test are not applicable to material over 0.187 in. (4.75mm) in thickness.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 47
Bronze and Copper TIG & MIG Wire Oxford Alloy速 Aluminum Bronze A-2 SPECIFICATIONS AWS 5.7 ASME SFA 5.7
CLASSIFICATIONS AWS ERCuAl-A2 UNS C61800
DESCRIPTION / APPLICATION Oxford Alloy ERCuAl-A2 is used to weld and join many ferrous and nonferrous metals and combinations of dissimilar metals. These metals include the more weldable grades of cast iron, high and low carbon steels, copper, bronzes and copper-nickel alloys. This alloy contains an additive to inhibit inter-granular stress corrosion cracking. This is particularly important when welding on C61300 and C61400 base metal. Some applications include building up bearing surfaces, joining and fabricating copper alloys, overlaying for resistance to corrosion and erosion and general maintenance and repair welding.
Typical Chemical Analysis Cu+Ag
Al
Fe
Si
Zn
Pb
OET
Bal
8.511.0
1.5 max
0.10 max
0.02 max
0.02 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 79 ksi 545 MPa Yield strength: 35 ksi 241 MPa Elongation: 28%
Oxford Alloy速 Deoxidized Copper SPECIFICATIONS AWS 5.7 ASME SFA 5.7
CLASSIFICATIONS AWS ERCu UNS C18980
DESCRIPTION / APPLICATION Oxford Alloy Deoxidized Copper was an alloy developed to provide dense, high quality deposits with relatively high electrical conductivity for use in joining and overlay with the inert-gas processes. This alloy is primarily used to fabricate deoxidized copper and to weld repair copper castings with the gas metalarc and gas tungsten-arc processes. It may also be used to weld galvanized steel and deoxidized copper to mild steel where high strength joints are not required. Proper shielding gas selection is one of the most important single factors to consider when welding with copper-base alloys. In most cases, 100% argon or 100% helium will provide best results.
Typical Chemical Analysis Cu+Ag
P
Sn
Pb
Mn
Si
Al
98.0 min
0.15 max
1.0 max
0.02 max
0.50 max
0.50 max
0.01 max
OET 0.50 max TYPICAL MECHANICAL PROPERTIES Tensile strength: 29 ksi Yield strength: 8 ksi Elongation: 29%
Oxford Alloy速 Low Fuming Bronze SPECIFICATIONS AWS 5.8 ASME SFA 5.8
CLASSIFICATIONS AWS RBCuZn-C UNS C68100
DESCRIPTION / APPLICATION Oxford Alloy Low Fuming Bronze is a general purpose oxyacetylene brazing rod used for steel, copper alloys, cast iron, nickel alloys and stainless steel. The balanced chemical analysis of copper and zinc as well as alloying elements of tin, iron, manganese and silicon produce weld deposits with excellent mechanical properties. High strength, ductile and sound weld deposits are easy attained simply by applying a neutral or slightly oxidizing flame. Oxford Alloy Low Fuming bronze has a low silicon content, which keep fumes to a minimum. This alloy also is available in a flux coated tig.
Typical Chemical Analysis Cu
Mn
Sn
Pb
Fe
Si
Zn
56.060.0
0.010.50
0.801.10
0.05 max
0.251.20
0.040.15
Bal
Al
OET
0.01 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 56,000 psi Brinell hardness: 80-110
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 48
Bronze & Copper TIG & MIG Wire Oxford Alloy速 Ni Al Bronze SPECIFICATIONS AWS 5.7 ASME SFA 5.7
CLASSIFICATIONS AWS ERCuNiAl UNS C63280
DESCRIPTION / APPLICATION Oxford Alloy ERCuNiAl is used for the welding of cast and wrought nickel-aluminum bronze. It is also recommended for weld repairing NiBrAl boat propellers. Some typical applications include oil recovery pumps, power plant valves, ship fittings, piping systems and marine propulsion systems.
Typical Chemical Analysis Cu+Ag
Al
Fe
Ni+Co
Mn
Si
Zn
Bal
8.59.5
3.05.0
4.05.5
0.603.50
0.10 max
0.10 max
Pb
OET
0.02 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 104 ksi 718 MPa Yield strength: 59 ksi 407 MPa Elongation: 23%
Oxford Alloy速 Silicon Bronze SPECIFICATIONS AWS 5.7 ASME SFA 5.7
CLASSIFICATIONS AWS ERCuSi-A UNS C65600
DESCRIPTION / APPLICATION Oxford Alloy Silicon Bronze is used for the welding of copper, copper-silicon, and copper-zinc base metals to themselves, and also to steel. This filler metal is also used to weld on coated steels. Oxford Alloy Silicon Bronze can be used to surface areas subject to corrosion.
Typical Chemical Analysis Cu+Ag
Zn
Sn
Mn
Fe
Si
Al
Bal
1.0 max
1.0 max
1.5 max
0.50 max
2.84.0
0.01 max
Pb
OET
0.02 max
0.50 max
TYPICAL MECHANICAL PROPERTIES Tensile strength: 50,000 psi 345 MPa Brinell Hardness: 80 to 100 Brinell Hardness:
80 to 100 (500 kg load)
NOTE: Hardness values as listed above are average values for an as-welded deposit made with the filler metal specified.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 49
Aluminum TIG & MIG Wire Oxford Alloy® 4043 SPECIFICATIONS AWS A5.10 ASME SFA 5.10
CLASSIFICATIONS AWS ER4043 UNS A94043
DESCRIPTION / APPLICATION Oxford Alloy ER4043 is a 5% silicon aluminum. This alloy is recommended for welding 3003, 3004, 5052, 6061, 6063 and casting alloys 43, 355, 356 and 214. Oxford Alloy 4043 has a melting range of 1065 - 1170°F and a density of .097 lbs./cu. in. The post-anodizing color tint of the weld area is gray.
Typical Chemical Analysis Si
Fe
Cu
Mn
Mg
Zn
Ti
4.56.0
0.8 max
0.30 max
0.05 max
0.05 max
0.10 max
0.20 max
Al
OEE
OET
Bal
0.05 max
0.15 max
TYPICAL MECHANICAL PROPERTIES Tensile Strength: 27,000 psi (min)
Oxford Alloy® 5356 SPECIFICATIONS AWS A5.10 ASME SFA 5.10
CLASSIFICATIONS AWS ER5356 UNS A95356
DESCRIPTION / APPLICATION Oxford Alloy 5356 is a 5% magnesium aluminum filler metal. The weld deposit of this filler metal offers good corrosion resistance when exposed to salt water. This alloy is commonly used on base metals 5050, 5052, 5083, 5356, 5454 and 5456. The post-anodizing color tint of the weld area is white.
Typical Chemical Analysis Si
Fe
Cu
Mn
Mg
Cr
Zn
0.25 max
0.40 max
0.10 max
0.050.20
4.55.5
0.050.20
0.10 max
Ti
Al
OEE
OET
0.060.20
Bal
0.05 max
0.15 max
TYPICAL MECHANICAL PROPERTIES Tensile Strength: 42,000 psi (min)
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 50
Stainless Steel Welding Parameters Typical Welding Parameters for Stainless Steel SMAW (Electrodes) Amperage (A)
Diameter of Rod Inches
Millimeters
3/32
2.4
1/8
Voltage (V)
Flat
Vertical & Overhead
24-28
70-85
65-75
3.2
26-30
85-110
80-90
5/32
4.0
28-32
110-140
100-120
3/16
4.8
28-32
120-160
110-130
Typical Welding Parameters of Stainless Steel TIG, MIG and SAW Diameter of Wire Process
TIG (GTAW)
MIG (GMAW)
Sub-Arc (SAW)
Voltage (V)
Amperage (A)
0.9
12 - 15
60 - 90
.045
1.14
13 - 16
80 - 110
1/16
1.6
14 - 18
90 - 130
3/32
2.4
15 - 20
120 - 175
1/8
3.2
15 - 20
150 - 220
.035
0.9
26 - 29
150 - 180
.045
1.14
28 - 32
180 - 220
1/16
1.6
29 - 33
200 - 250
3/32
2.4
28 - 30
275 - 350
1/8
3.2
29 - 32
350 - 450
5/32
4.0
30 - 33
400 - 550
Inches
Millimeters
.035
Shielding Gas
100% Argon
99% Argon / 1% Oxygen or 97% Argon / 3% CO2
Suitable Flux
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 51
Stainless Steel Flux Cored Wire Welding Parameters
TYPICAL WELDING PARAMETERS FOR STAINLESS STEEL FLUX CORED Diameter
.035”
0.9mm
.045”
1.14mm
1/16”
1.6mm
Amperage
100
120
140
170
130
165
190
220
170
210
250
300
Voltage
23
23
25
26
25
26
28
30
25
27
28
29
Wire Feed Speed in/min
265
315
405
530
227
341
445
567
154
193
243
321
Deposition Rate lbs/hr
2.9
3.4
4.6
5.7
4.25
6.14
8.08
10.24
5.34
6.89
8.57
11.43
% Efficiency
83.9
81.4
82.6
81.8
84.0
83.0
84.0
84.0
83.0
82.5
83.0
83.0
The ESO (Electrical Stick Out) is 1/2” - 1”. DCEP (Electrode Positive) is specified. When using 75% Argon / 25% CO2 mixture, decrease voltage by as much as 2 volts.
AWS CLASSIFICATION OF FLUX CORED WIRE AWS A5.22 E - XXX T X - X
Denotes Electrode Alloy Composition of Weld Deposit Tubular / Flux Cored
External Shielding Gas 1 - CO2 3 - None 4 - 75-80% Ar / Bal CO2 5 - 100% Ar
Position 0 - Flat & Horizontal 1 - All Position
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 52
Nickel Alloy Welding Parameters Typical Welding Parameters for Nickel Alloy SMAW (Electrodes) Diameter of Rod
Amperage (A)
Inches
Millimeters
3/32
2.4
1/8
Voltage (V)
Flat
Vertical & Overhead
24-28
70-85
65-75
3.2
26-30
85-110
80-90
5/32
4.0
28-32
110-140
100-120
3/16
4.8
28-32
120-160
110-130
Typical Welding Parameters of Nickel Alloy Bare Wire Diameter of Wire Voltage (V) Amperage (A) Inches Millimeters
Process
GTAW (TIG)
GMAW (MIG)
SAW (Sub-Arc)
.035
0.9
12 - 15
60 - 90
.045
1.14
13 - 16
80 - 110
1/16
1.6
14 -18
90 - 130
3/32
2.4
15 - 20
120 - 175
1/8
3.2
15 - 20
150 - 220
.035
0.9
26 - 29
150 - 190
.045
1.14
28 - 32
180 - 220
1/16
1.6
29 - 33
200 - 250
3/32
2.4
28 - 30
275 - 350
1/8
3.2
29 - 32
350 - 450
5/32
4.0
30 - 33
400 - 550
Shielding Gas
100% Argon
75 % Argon/ 25% Helium
Suitable Flux
Typical Welding Parameters for Nickel Alloy FCAW Diameter of Wire
Amperage (A)
Wire Feed Speed (ipm)
Wire Extension in (mm)
Shielding Gas
75% Ar -25% Co2 or 100% Co2
Inches
Millimeters
Voltage (V)
.045
1.14
25-26
150-200
290-400
1/2 (12)
1/16
1.6
26-27
200-250
190-275
1/2 (12)
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 53
Mild & Low Alloy Steel Welding Parameters Typical Welding Parameters of Mild Steel & Low Alloy SMAW (Electrodes) Diameter of Rod
Amperage (A)
Inches
Millimeters
3/32
2.4
1/8
Voltage (V)
Flat
Vertical & Overhead
21 – 25
65 – 80
65 – 75
3.2
21 – 25
90 – 110
80 – 95
5/32
4.0
21 – 26
135 – 160
120 – 140
3/16
4.8
22 – 26
160 – 210
140 – 160
Typical Welding Parameters of Mild & Low Alloy TIG, MIG and SAW Diameter of Wire Process
TIG (GTAW)
MIG (GMAW) Spray Transfer
MIG (GMAW) Short Circuiting Transfer
Voltage (V)
Amperage (A)
Shielding Gas
0.9
10 – 12
50 – 70
100% Argon
.045
1.14
10 – 12
70 – 100
1/16
1.6
12 – 15
100 – 125
3/32
2.4
15 – 20
125 – 175
1/8
3.2
15 – 20
175 – 250
.035
0.9
28 – 32
165 – 200
.045
1.14
30 – 34
180 – 220
1/16
1.6
30 – 34
230 – 260
98% Argon + 2% Oxygen or 75% Argon + 25% CO2
.035
0.9
22 – 25
100 – 140
100% CO2
.045
1.14
23 – 26
120 – 150
75% Argon + 25% CO2
Inches
Millimeters
.035
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 54
Mild & Low Alloy Steel Flux Cored Welding Parameters Typical Welding Parameters of Mild & Low Alloy Steel FCAW (FLUX CORED) Diameter of Wire Inches
FLAT
Millimeters Voltage (V)
VERTICAL-UP
OVERHEAD
Amperage (A)
Voltage (V)
Amperage (A)
Voltage (V)
Amperage (A)
.035
0.9
20-30
130-250
16-23
90-180
20-28
130-240
.045
1.14
23-30
150-280
22-26
150-250
24-29
150-250
1/16
1.6
25-34
180-400
21-27
180-300
24-30
180-310
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 55
Cobalt Welding Parameters
Typical Welding Parameters of Cobalt SMAW (Electrodes) Diameter of Rod
Amperage (A)
Typical Welding Parameters of Cobalt OAW Diameter of Wire
Tip Size
Flame
Position
Flat
Inches
Millimeters
Flat
Inches
Millimeters
1/8
3.2
80 - 110
1/8
3.2
4
3X –4X
5/32
4.0
120 - 150
5/32
4.0
4
3X –4X
3/16
4.8
150 - 180
3/16
4.8
5
3X –4X
1/4
6.4
190 - 250
1/4
6.4
6
3X –4X
Typical Welding Parameters of Cobalt GTAW & GMAW Diameter of Wire Process
TIG (GTAW)
GMAW
Voltage (V)
Amperage (A)
Shielding Gas
3.2
20 - 40
90 - 120
100% Argon
5/32
4.0
20 - 40
120 - 140
3/16
4.8
20 - 40
140 - 160
1/4
6.4
20 - 40
160 - 180
.045
1.14
25 - 27
180 - 200
1/16
1.6
26 - 28
280 –300
Inches
Millimeters
1/8
100% Argon
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 56
Titanium Welding Parameters Typical Welding Parameters for Titanium Manual GTA Welding Diameter of Wire
Amperage (A)
Voltage (V)
Travel Speed Deposition Rate Shielding Gas (in./min.) (lb./h)
Inches
Millimeters
1/16”
1.6
180
16
5 to 15
0.50 to 0.70
100% Argon
3/32”
2.4
190
17
5 to 15
0.80 to .90
100% Argon
1/8”
3.2
205
19
5 to 15
1.20 to 1.36
100% Argon
TITANIUM WELDING INFORMATION Welding with titanium requires extreme cleanliness. Grind or file off mill scale. Clean surface oxides with a 35% nitric – 5 % hydrofluoric acid solution at room temperature, then rinse with water and air dry. Grease or oils should be cleaned with a nonchlorinated degreasing solvent, acetone or methanol. Light Oil can be washed away with a normal household detergent, then air-dried. Titanium is a reactive metal and as such it is sensitive to embrittlement by oxygen, nitrogen, and hydrogen, within the weld zone area, at temperatures above 500°F. Consequently the weld metal must be protected against atmospheric contamination that may be caused by these elements. This can be most easily attained by holding the shielding gas over the weld area until it cools to approximately 600°F. Argon is the recommended shielding gas, however an argon-helium mixture will give greater penetration although at the expense of arc stability. Courtesy: Penton Publishing Co.: Welding & Fabricating Data Book 1990/91.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 57
Aluminum Welding Parameters Typical Welding Parameters of Aluminum TIG & MIG Wire Diameter of Wire Process Inches
Millimeters
Voltage (V)
Amperage (A)
1/16
1.6
60-100
3/32
2.4
125-160
1/8
3.2
180-240
.030
0.8
15-18
45-120
.035
0.9
17-19
50-150
3/64
1.2
16-20
60-175
.030
0.8
22-28
90-150
.035
0.9
22-28
100-175
3/64
1.2
22-28
120-210
1/16
1.6
24-30
160-300
TIG (GTAW)
MIG (GMAW) Short Circuiting Transfer
MIG (GMAW) Spray Transfer
Shielding Gas
100% Argon
100% Argon
100% Argon
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 58
Page 59
Guide to the Choice of Filler Metal for General Purpose Welding
Table A2
Page 60
Table A2 (Continued)
AMS SPECIFICATION GUIDE AMS NO. GRADE
AMS NO. GRADE
4182 4184 4185 4190 4191 4395 4396 4701 4730 4951 4953 5954 4955 4956 5555 5621 5660 5675 5676 5679 5680 5683 5684 5685 5687 5689 5690 5694 5698 5774 5776
5778 5780 5782 5784 5786 5787 5789 5794 5796 5798 5799 5800 5801 5804 5813 5817 5821 5823 5824 5825 5827 5828 5832 5836 5837 5840 6350 6458 6451 6462 6466
5056 ALUMINUM 4145 ALUMINUM 4047 ALUMINUM 4043 ALUMINUM 2319 ALUMINUM AZ92A MAGNESIUM EZ33A MAGNESIUM COPPER ANNEALED ALLOY 400 COMMERCIAL PURE TITANIUM 5AL2.5 SN TITANIUM 6AL4V TITANIUM STANDARD 8AL-1MO-1V TITANIUM 6AL4V TITANIUM ELI ALLOY 205 420 ALLOY 901 ALLOY 92 NICHROME V ALLOY 62 347 STAINLESS STEEL ALLOY 42 132 305 SAFETY WIRE ALLOY 600 321 STAINLESS STEEL 316 STAINLESS STEEL 310 STAINLESS STEEL ALLOY X-750 AM350 410 STAINLESS STEEL
ALLOY 69 AM355 19-9W MO (349) 29CR-9NI (312) ALLOY W ALLOY W COATED COBALT 31 N-155 L-605 ALLOY X ALLOY X COATED ALLOY 41 ALLOY 188 A-286 STANDARD WHP 15-7 STANDARD GREEK ASCOLOY 410 STAINLESS STEEL MOD JETHETE 17-7PH 17-4PH 630-15,16 WASPALOY速 ALLOY 718 ALLOY 82 ALLOY 625 PH 1308 MO 4130 17-22-AS 6130 PREMIUM 6130 STANDARD 502
"WASPALOY"速 IS A TRADEMARK OF UNITED TECHNOLOGIES CORPORATION.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 61
Aluminum Welding Parameters DECIMAL AND MILLIMETER EQUIVALENTS FRACTION DECIMAL MM FRACTION Typical Welding Parameters of Aluminum TIG & MIGDECIMAL Wire 1/64 .0156 0.397 33/64 .5156 Diameter of Wire 1/32 .0312 0.794 17/32 Amperage .5312 Process Voltage (V) Shielding Gas 3/64 .0468 Inches 1.191 35/64 .5469 Millimeters (A) 1/16 .0625 1.587 9/16 .5625 1.6 5/64 .0781 1/16 1.984 37/64 60-100 .5781 3/32 0.937 3/32 2.381 19/32 125-160 .5937 2.4 100% Argon 7/64 .1094 2.778 39/64 .6094 TIG (GTAW) 180-240 .6250 3.2 1/8 .1250 1/8 3.175 5/8 9/64 .1406 3.572 41/64 .6406 0.8 15-18 5/32 .1562 .030 3.969 21/32 45-120 .6562 11/64 MIG (GMAW) .1719 .035 4.366 43/64 50-150 .6719 0.9 17-19 100% Argon 3/16 Short Circuiting .1875 4.762 11/16 .6875 1.2 16-20 Transfer.2031 3/64 13/64 5.159 45/64 60-175 .7031 7/32 .2187 .030 5.556 23/32 90-150 .7187 0.8 22-28 15/64 .2344 5.953 47/64 .7344 .035 0.9 22-28 100-175 MIG (GMAW) 1/4 .2500 6.350 3/4 .7500 Spray Transfer 100% Argon 17/64 .2656 3/64 6.747 49/64 120-210 .7656 1.2 22-28 9/32 .2812 7.144 25/32 .7812 1/16 1.6 24-30 160-300 19/64 .2969 7.541 51/64 .7969 5/16 .3125 7.937 13/16 .8125 21/64 .3281 8.334 53/64 .8281 11/32 .3437 8.731 27/32 .8437 23/64 .3594 9.128 55/64 .8594 3/8 .3750 9.525 7/8 .8750 25/64 .3906 9.922 57/64 .8906 13/32 .4062 10.3190 29/32 .9062 27/64 .4219 10.7160 59/64 .9219 7/16 .4375 11.1130 15/16 .9375 29/64 .4531 11.5090 61/64 .9531 15/32 .4687 11.9060 31/32 .9687 31/64 .4844 12.3030 63/64 .9843 1/2 .5000 12.7000 1 1.00000
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 62
MM 13.097 13.494 13.890 14.287 14.684 15.081 15.478 15.875 16.272 16.669 17.065 17.462 17.859 18.256 18.653 19.050 19.447 19.844 20.240 20.637 21.034 21.431 21.828 22.225 22.622 23.019 23.415 23.812 24.209 24.604 25.003 25.40
GENERAL CONVERSION FACTORS FOR COMMON WELDING TERMS PROPERTY area dimensions (mm2) current density deposition rate (approximate conversion)
TO COVERT FROM in.2 mm2 A/in.2 A/mm2 lb/h
pound-force electrode force kilogram-force N ft3/h gallon per hour flow rate (L/min) gallon per minute L/min J/in. heat input J/m impact energy foot pound force in. linear ft measurements mm mm power density W/in.2 W/mm2 psi lb/ft2 N/mm2 kPa pressure (gas and kPa liquid) kPa torr (mm Hg at 0oC) Micron (µm Hg at 0oC) kPa kPa psi lb/ft2 tensile strength N/mm2 (MPa) MPa MPa MPa thermal conductivity Cal/(cm · s · oC) (W/(m · K) travel speed, wire in./mm feed speed (mm/s) mm/s
TO mm2 in.2 A/mm2 A/in.2 kg/h
MULTIPLY BY 6.451 600x 102 1.550 003 x 10-3 1.550 003 x 10-3 6.451 600 x 102 0.45
N N lbf L/min L/min L/min ft3/h J/m J/in. J mm mm in. ft W/m2 W/m2 Pa Pa Pa psi lb/ft2 N/mm2 kPa kPa torr micron kPa kPa MPa psi lb/ft2 N/mm2 W/(m · K)
4.448 222 9.806 650 2.248 089 x 10-1 4.719 475 x 10-1 6.309 020 x 10-2 3.785 412 2.118 880 3.937 008 x 10 2.540 000 x 10-2 1.355 818 2.540 000 x 10 3.048 000 x 102 3.937 008 x 10-2 3.280 840 x 10-3 1.550 003 x 103 6.451 600 x 10-4 6.894 757 x 10-3 4.788 026 x 10 1.000 000 x 106 1.450 377 x 10-1 2.088 543 x 10 1.000 000 x 10-3 1.333 22 x 10-1 1.333 22 x 10-4 7.500 64 x 10 7.500 64 x 103 6.894 757 4.788 026 x 10-2 1.000 000 1.450 377 x 102 2.088 543 x 104 1.000 000 4.184 000 x 102
mm/s in./min
4.233 333 x 10-1 2.362 205
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 63
GENERAL CONVERSION FACTORS FOR COMMON ENGINEERING TERMS PROPERTY acceleration (angular) acceleration (linear)
area density energy, work, heat, and impact energy force
length
mass
power
pressure tensile strength (stress) torque velocity (angular)
velocity (linear)
volume
TO COVERT FROM revolution per minute squared
TO rad/s2
MULTIPLY BY 1.745 329 x 10-3
in./min.2 ft/min2 ft/s2 in.2 ft2 yd2 acre (U.S. Survey) pound mass per cubic inch foot pound force Btu calorie watt hour kilogram-force pound-force in. ft yd mile (U.S. Survey) pound mass (avdp) metric ton ton (short 2000 Ibm) horsepower (550 ft Ibf/s) horsepower (electric) Btu/min calorie per minute foot pound-force per minute pound force per square inch bar atmosphere ksi
m/s2 m/s2 m/s2 m2 m2 m2 m2 kg/m3 J J J J N N m m m km kg kg kg W W W W W kPa kPa kPa MPa
7.055 556 x 10-6 8.466 667 x 10-5 3.048 000 x 10-1 6.451 6000 x 10-4 9.290 304 x 10-2 8.361 274 x 10-1 4.046 873 x 103 2.767 990 x 104 1.355 818 1.054 350 x 103 4.187 000 3.600 000 x 103 9.806 650 4.448 222 2.540 000 x 10-2 3.048 000 x 10-1 9.144 000 x 10-1 1.609 347 4.535 924 x 10-1 1.000 000 x 103 9.071 847 x 102 7.456 999 x 102 7.460 000 x 102 1.757 250 x 10 6.973 333 x 10-2 2.259 697 x 10-2 6.894 757 1.000 000 x 102 1.013 250 x 102 6.894 757
inch pound force foot pound force revolution per minute degree per minute revolution per minute in./min ft/min mile/hour in.3 ft3 yd3 in3 ft3 gallon
N路m N路m rad/s rad/s deg/min m/s m/s km/h m3 m3 m3 L L L
1.129 848 x 10-1 1.355 818 1.047 198 x 10-1 2.908 882 x 10-4 3.600 000 x 102 4.233 333 x 10-4 5.080 000 x 10-3 1.609 344 1.638 706 x 10-5 2.831 685 x 10-2 7.645 549 x 10-1 1.638 706 x 10_2 2.831 685 x 10 3.785 412
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. OXFORD ALLOYS is a registered trademark of Oxford Alloys, Inc.
Page 64
NOTES
NOTES