Pipelcat

PIPELINE

EQUIPMENT

PFM, ILUC and HPU Machines and Special Application Equipment

Tri Tool Inc.

For more information visit www.tritool.com

Dependable High-Performance Pipeline Equipment Solutions Tri Tool's pipeline equipment is establishing new standards for portable pipe facing machines in terms of both speed and precision results.

PFM 614

Above: The powerful PFM 614 is the strongest pipe facing machine for small range pipe available in the industry.

Global trends in petroleum demand have extended exploration regions creating a critical demand for pipeline equipment to support operations at deeper depths. Difficult offshore projects require extensive levels of customer coengineering and logistics support to ensure that machines in mission-critical roles receive the parts and specialized accessories needed to perform reliably and efficiently in the world’s harshest working environments. Tri Tool’s pipeline equipment is redefining the performance and precision standards for offshore and deep-water pipeline equipment.

With the successful release of their new line of heavy-duty pipeline equipment, Tri Tool engineers, working in close cooperation with leading offshore pipeline contractors, were challenged to produce a wide range of pipeline equipment with superior performance levels.

Left: The PFM Series continues the legacy of reliability and precision of our BEVELMASTER® Series ID Mount tools.

The new PIPEMASTER® Series was the result. Additional solutions are being developed such as special machinery for weld reinforcement, weld profiling, high-speed pipe severing, pipe alignment, and high-speed counter-boring.

Tri Tool Inc. is keenly aware that their customers rely on their ongoing engineering research and quality manufacturing to consistently produce the best tools available. Thousands of satisfied customers throughout the world attest to the accomplishment of that goal. Tri Tool looks to the future with an unwavering dedication to designing innovative, quality products, backed by the highest level of customer support in the industry.

PFM 614 Pipe Facing Machine OD Mounted Pipe Facing Machine The Model PFM 614 is a portable OD mount machine for beveling and facing 6” through 14” pipe. An optional kit is available that allows beveling on 4" pipe. Production cycle times from prep to prep of under one minute can be achieved with this high RPM facing machine.

• Up to 2.48" (63mm) wall thickness.

• Optional short perch kit for use when limited clamping surface is available.

• Safety chip guard with integral auto shutoff.

PFM 816 Pipe Facing Machine ID Mounted Pipe Facing Machine The Model PFM 816 is a portable ID mount machine for beveling and facing 8” through 16” pipe. The tool is configured with twin hydraulic motors powering a set of helical gears to drive the main spindle for smooth power.

• Four ID tracking radial arms.

• Up to 1.60" (40.6mm) wall thickness.

• Most powerful in its class.

• Safety chip guard with integral auto shutoff.

PFM 1632 Pipe Facing Machine Accuracy, Power and Performance The Model PFM 1632 is a portable ID mount machine for beveling and facing 16” through 32” pipe. This high performance machine is the fastest in the industry, delivering complete bevels in under 2 minutes on 1.5" wall pipe. Can be optionally configured to operate from either side.

• Widest pipe size range in the industry.

• Up to 1.88" (47.8mm) wall thickness.

• Most powerful machine in its class.

• Safety chip guard with integral auto shutoff.

• Optional short perch mandrel available.

PFM 3248 Pipe Facing Machine The Ultimate Pipeline Powerhouse The PFM 3248 is a portable ID mount machine tool for beveling, facing, and/or counterboring 32” through 48” pipe. Powerful twin hydraulic drive motors and helical gears provide for smooth power delivery and optimal surface finish. A set of hydraulic cylinders with rapid and slow feed control, advance and feed the cutting head into the pipe. The large diameter mandrel shaft provides optimum stability during heavy cutting operations.

• Widest pipe size range in the industry.

• Up to 2.00” (50.8mm) wall thickness.

• Most powerful machine in its class.

• Safety chip guard with integral auto shutoff.

ILUC - Internal Line-Up Clamps

Internal Line Up Clamps

ILUC 810

ILUC 1012

Internal alignment clamps are available in many configurations and sizes to fit your application such as the ILUC 810 (top) and the ILUC 1012 (bottom).

The ILUC clamp series was developed to provide internal line up for welding of small-bore piping systems. This modular system allows for many different configurations to fit a wide variety of applications. Available options include copper backing for root pass integrity, purge dams for TIG welding, and a pneumatic drive system for horizontal operations. For vertical use, an emergency brake system is actuated on loss of pneumatic pressure or electrical current preventing the clamp from dropping into the pipeline.

• Rapid and dependable weld alignment of pipeline sections.

• Fifteen model sizes for pipe from 6” (168mm) to 60” (1524mm).

• Pipe rounding capabilities are available as an option on internal clamp sizes 18” (457mm) and above.

Above: The ILUC 810 is fitted with copper shoes that extend and conform to the ID of the pipe, providing support for the weld root pass. The ILUC is fitted with Purge Dams to create an Oxygen-free weld backing chamber deep within the pipe. Below: The impressive ILUC 3436 pipe clamp for large diameter pipe is a unique design that provides pipe alignment, weld backing and pipe rounding simultaneously.

ILUC 3436

Custom OD Turning System

PFM 816 PFM 1632 (2) PFM 1632s Custom PFM 816 PFM 614 Custom PFM 1632

Custom HSS System ID Weld Profiler

Track Mount Mill

Special Equipment

Engineering and Custom Equipment Manufacturing for a wide range of pipe and pipeline solutions...

Deep Counterbore System This system, based on the dependable 600 Series Clamshell platform, generates the accurate, deep couterbores critical for SCR quality fit-ups.

This auto-feed system is powered by a high speed hydraulic motor.

Above: Custom built, laser aligned, self propelled surfacing machine performs precision weld profiling on the pipe ID.

Tri Tool Engineering can modify standard machines or design and manufacture completely custom equipment for your most demanding pipeline applications...

Tri Tool’s special engineering team can develop and manufacture custom equipment based on proven designs, to meet virtually any project requirement or specific work situation.

Our engineering department has a quarter century of experience in providing machine tool solutions to satisfy the most rigorous and demanding specifications.

Tri Tool’s advanced special engineering capabilities were utilized to safely and successfully complete a pipeline maintenance project on the Alaska Pipeline.

By modifying Tri Tool® splitframe lathes, workers were able to sever out a section of the pipeline that contained a malfunctioning valve, while ensuring that the new valve section could be welded in accurately and with a minimal amount of down time.

For any special needs, don’t hesitate to call Tri Tool Inc. for experienced technical design assistance for your pipeline machining or welding requirements.

• Produces 1 step high-quality surface finish.

• Most accurate deep counterborer available.

• Consistent RMS 125 finishes while holding .010 tolerance on taper at 8" deep.

Laser Dimensioning System Portable Precision Measuring The Laser Dimensioning System (LDS) offers portable, ultra precision measuring. Using laser sensors, the LDS determines physical displacement without contacting the object.

A servo driven rotating platform is securely mounted into the pipe. The control unit determines reference points around the circumference and reports the dimensions graphically or by spreadsheet. ID, OD, and wall thickness are reliably recorded, enabling pipe to be sorted according to whether specific wall thickness and optimum fit criteria, etc. have been met.

• Positive pneumatic mounting.

• Measures full 360º rotation.

• Simple set-up and operation.

• Reliable accurate recording.

OD Turning System Tri Tool’s OD Turning System was developed to extend the capabilities of the 200 Series BEVELMASTER® ID Mounted Beveling System.

This innovative solution adds accurate OD turning applications for various sized pipe, to prepare the end for reliable A.U.T. testing or for pipe diameter matching.

WPS - Weld Profiling System Reliable Weld Reinforcement

TRI TOOL INC.

The Model WPS is a portable machine for weld crown removal that strengthens the weld and produces a smooth surface for X-ray and A.U.T. testing. WPS systems, based on our proven 600 Series Clamshell, can be configured for profiling on the ID or OD surface as required.

Above: The rotating Laser measuring head. Below: The easy-to-use control unit touch screen.

HSS - High Speed Sever System Split Frame High Speed In-Line Severing and Beveling The HSS Series machines are OD mounted split frame lathes used for high speed severing of in-line pipe on offshore weld cut-outs. Based on the rugged 600 series Clamshell platform, the unit features OD tracking for out-of-round conditions, and has an optional template tracer.

Left: The HSS High Speed Severing System provides the optimal combination of precision and performance, delivering incredible accuracy while operating at maximum cutting rates.

Above: The HSS precisely bevels the outer pipe without disturbing the inner pipe.

• The perfect solution for pipe-in-pipe beveling situations.

• Precision, high speed severing and beveling • Split frame makes positioning possible for in-line cutting

Coating Removal Systems Remove Pipe Coatings Quickly and Easily The Coating Removal System was developed to address challenges faced during pipeline maintenance that required the efficient removal of pipe coating material. Utilizing Tri Tool’s proven standard pipe cutting technology, its Model 200 Series tool has been adapted to meet this challenge. Up to 4” (101mm) thick coating can be removed from the OD of the pipe with a tracking module so as not to cut into the parent material of the pipe. With up to 12” of axial travel, remaining coating can have desired bevel.

Above: PPE Coating Removal System capable of 3.5” coating removal in one operation.

HPU 7560/5 Hydraulic Power Unit Dependable Power for TRI TOOL® PFM Series This heavy-duty, dual-pump (60 GPM and 5 GPM), pressure compensated, hydraulic supply unit is designed specifically to provide power for the Tri Tool PFM Series equipment. The 5 GPM pump (at 2000 psi) provides feed and clamping power and the 60 GPM pump powers the cutting head drive. The HPU 7560/5 is pendant controlled (up to 50 ft. away) and is skid mounted for portability on the work site.

• Pumps provide optimum pressure response to cutting loads • Filtered to prevent contamination circulating to the pump • Units can be custom built with diesel power if required.

Above: HPUs on their way to destinations all over the world.

Save time and money with dependable TRI TOOL® portable machining equipment!

TRI TOOL INC.

3041 Sunrise Blvd. • Rancho Cordova, CA 95742 (888) TRI TOOL • (916) 288-6100 • Fax (916) 288-6160 www.tritool.com

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Printed in the USA PN 81-0520 (09-09)