PRINT INNOVATION MAY - JUNE 2019

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CONTENT

REPORT

HINDI

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Entries open for GPD’s Print Design Awards

BUSINESS

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Riding the wave 5 key stages for a successful transition in the paper sector

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TECHTALK

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How NOT to deploy enterprise labeling software ‘Sniff test’ technology for meat and fish products

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TECHNOLOGY

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Tackling Linting Effectively

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Blanket problems and their quick solutions

High security printing for passport: The 2019 expert’s guide

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NEWS

INDIA PROBES ALLEGED DUMPING OF DIGITAL PRINTING PLATES FROM CHINA India has begun a probe into alleged dumping of digital printing plates from China, Japan, Korea, Taiwan and Vietnam on a complaint by Technova Imaging Systems, a commerce ministry notification said. The probe is being carried out by the directorate general of trade remedies (DGTR) for imposition of anti-dumping duty on imports of ‘digital offset printing plates’ from the five countries. If established that alleged dumping has caused

material injury to the domestic manufacturer, the DGTR would recommend imposition of antidumping duty on the imports. The final call to impose the duty would be taken by the finance ministry. In a notification, DGTR said it has “sufficient evidence of dumping” of the plates from certain companies of these five countries. “The authority hereby initiates an investigation into the alleged dumping, and consequent injury to the domestic industry...to determine the existence, degree and effect of alleged dumping and to recommend the amount of anti-dumping duty, which if levied, would be adequate to remove injury to the domestic industry,” it said.

It noted that there was sufficient evidence to show that the normal value of the plates in these countries is higher than the ex-factory export price, indicating that the product is being dumped into the Indian market by exporters of these five nations. The period of investigation covers July 2018 to March 2019. However, it would also analyse the data of previous three years (2015-18). Dumping impacts price of that product in the exporting country, hitting margins and profits of manufacturing firms. According to global trade norms, a country is allowed to impose tariffs on such dumped products to provide a level-playing field to domestic manufacturers.

The duty is imposed only after a thorough investigation by a quasijudicial body, like DGTR in India. In its probe, the directorate has to conclude whether the dumped products are impacting domestic industries. Imposition of anti-dumping duty is permissible under the World Trade Organisation (WTO) regime. The duty is aimed at ensuring fair trading practices and creating a level-playing field for domestic producers vis-a-vis foreign producers and exporters. India is one of the most attractive markets for global producers due to its large middle class population. China, Japan, Korea, Taiwan and Vietnam are key trading partners of India.

TOLUENE-BASED PRINTING INKS TO BE BANNED SOON? The Bureau of Indian Standards (BIS) has decided to ban toluene, a highly hazardous chemical used extensively in printing of packaging materials used in food industry, for which a formal notification is likely to be made soon. A majority of inks used in printing of packaging materials in the packaged food industry in India are toluene-based. According to sources, besides toluene, some

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other chemicals used in printing of packaging materials may also be banned. These chemicals will be included in the existing exclusion list in the current standard. Toluene is a chemical used in paint thinners and is known to migrate between layers of packaging and has the potential to cause cancer. Toluene has several acute as well as chronic effects such as eye and throat problems, breathing difficulties, increased risk to develop allergies and asthma, to name a few. The chemical is banned in the food industry across all developed countries. Countries like Sri Lanka have voluntarily stopped use of toluene in the food industry. Toluene globally has earned

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disrepute for its bad toxicological profile. Due to its developmental toxicity, toluene is classified as CMR category II (suspected of damaging the unborn child). Moreover, residual toluene in packaging also impacts the organoleptic properties of the product, thus leading to food quality and safety issues. Since toluene is cheap and easily available, a host of Indian companies still widely use it in their printing and packaging processes. Global markets like Europe and US do not manufacture any toluene-based inks. And to help save India from its dreadful effects, multiple industry players have taken the plunge to come forward and address this critical issue.

Siegwerk, a German company, is one such company which has taken the initiative to manufacture only toluenefree inks and discontinue any manufacturing of toluene-based inks in India, understanding the fact that consumer safety doesn’t change across geographies. The company has its plant in Bhiwadi (Rajasthan). Siegwerk India CEO Ashish Pradhan said: “We stopped using toluene voluntarily in our Bhiwadi plant two years ago. The good thing is that the entire industry is on the same page and is making efforts to make the ink toluene-free. It is going to be a big step which will move the industry towards healthy and safe packaging.”


NEWS

PRINTO ACQUIRES CUSTOM PRINTING MARKETPLACE INKMONK Blume Ventures-backed retail print chain Printo Document Services Pvt. Ltd has acquired online custom printing marketplace Inkmonk. Inkmonk founders Isaac Wesley and Surya Sankar will join Printo’s management as part of the deal, the buyer said in a statement. It did not reveal the financial details of the acquisition. Wesley said that Inkmonk, operated by Imprimatur Printing Services Pvt. Ltd, would continue its online business while Printo would keep servicing enterprise customers and the quick-service market. “Our vision is to build India’s largest print company,” Sankar said. Separately, Printo chief executive officer Balu Iyer said

the acquisition would help the company exploit Inkmonk’s online presence. “This strategic acquisition enables Printo to offer a seamless, omni-channel experience to our customers,” Iyer added. Printo said the acquisition makes it India’s largest digital printing service provider. Founded in 2006 by Lalana Zaveri and Manish Sharma, Printo has 33 stores and three regional hubs across six cities in the country. This is at least the fourth acquisition by Printo, which was previously backed by Sequoia Capital. In 2017, Printo acquired Delhi-based The Print Bazaar in an all-stock deal. Last year, it took a majority

stake in online photography and printing firm Canvera from Info Edge (India) Ltd, the parent of jobs portal Naukri, in return for a minority stake. Inkmonk was founded in March 2014. It provides an online platform that lists printers who specialise in promotional

products such as button badges, full coloured mugs, stickers and t-shirts. In 2015, the company raised $250,000 in angel funding through equity crowd funding platform LetsVenture, in a round led by Freshdesk founder Girish Mathrubootham.

HP ESTABLISHES DIGITAL PACK, FIRST CORRUGATED DIGITAL PRINT CONSORTIUM HP has launched Digital Pack, the world’s first brand-focused digital print networking group for corrugated packaging and display, at the 2019 Digital Print for Packaging conference. The Digital Pack community was formed to help develop stronger collaboration between HP converters and global and regional brands. The association brings together corrugated converters in North America and Western Europe that own and operate high-volume HP PageWide corrugated presses. In the future, the network will expand to other regions to extend its global reach. “Digital Pack’s objective is to make digital print easier and better for brands,” said Jim Beard, COO of

Vanguard Packaging, a Digital Pack founding member company. “Our multi-regional association intends to meet brands’ high standards for corrugated graphics color, process management, and digital print quality. The goal of Digital Pack is to enable brand to succeed through digitally printed graphics packaging and displays, empowering them with speed, efficiency, and agility for successful marketing and supply chain outcomes. The association meets regularly in North American and European locations to pursue and develop new ways to add value to brands’ corrugated procurement experiences. Among the initiatives will be the delivery

of educational programs, white papers, videos, and other tools to inform and inspire brands on value opportunities with digital print. Work will also be conducted to simplify the art file creation process, prepress workflow, and print manufacturing processes to meet brands’ rigorous quality requirements. Included in this development path is each converter’s ability to leverage and scale HP’s technology solutions and services across the Digital Pack network.

Educational content for brands will be continuously developed and updated on the organization’s website digitalpack.com, including case studies of successful digitalprint corrugated campaigns and projects. Brands will be encouraged to revisit the website frequently to learn about the newest applications, to be inspired by other brands’ success stories, and to connect directly to a Digital Pack member company of their preference.

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NEWS

SURAT BASED MADHVI OFFSET INSTALLS KOMORI Surat-based Madhvi Offset recently installed its four-colour Komori Lithrone GL 437-inch press with coater. Nirav Viroja of Madhvi Offset had first revealed the news during the recent Printpack India exhibition. Madhvi Offset is a partnership enterprise incepted in 1997. The commercial printing company has been a Komori customer for several years now.

However, Nirav Viroja of Madhvi Offset, says this has been purely coincidental. “This is our first brand new machine. We have several single and multi-colour presses at our unit. Surprisingly, most of them have been a Komori. This wasn’t a conscious choice but whenever we finalized on a good machine, it was a Komori. That said, we aren’t a loyalist to the brand; we do check out the competing machines and like them too.” The GL437 is a compact press that can produce A1-size products, the Lithrone G37 offers a 640 x 940 mm maximum

sheet size. Capable of printing sheets up to 37 inches in width, this press has the power to address the full span of requirements in the publishing and commercial printing segments. Colour management can be implemented by including a CMS colour bar on sheets with 8-up A4 or American letter size impositions. The 15,000 sheets per hour maximum printing speed and stable operation afforded by automated systems with KHS-AI at their core make the Lithrone G37 a stable press. Madhavi has a 10,000 sqft unit employing a staff of 30 people. It is known as a specialist shortrun commercial printer.

“Being a short run printer, we print around 90 jobs per day and the average run-length of 500 to 1000 sheets,” says Viroja. In 2004, the company bought a single colour press. By 2006, the volume of business grew and the company had to invest in another single colour press. It was in 2010, the company invested in the Komori 19x26 machine. “This was a very simple press configuration with no automation,” recalls Viroja. Soon in 2012, the company invested in 5 colour machine, and by 2015 another four-colour plus coater made its way into the shopfloor. Asked about the future plans, Viroja shared that a diversification to packaging sector is on the anvil.

AMAZON EXPANDS ‘PACKAGING-FREE SHIPMENT’ PROGRAMME TO 9 INDIAN CITIES Amazon India recently announced expansion of the Packaging-Free Shipment (PFS) initiative to 9 cities in India including Bangalore, Mumbai, New Delhi, Gurgaon, Noida, Chennai, Ahmedabad, Nagpur and Hyderabad. Packaging-free shipping refers to orders shipped in their original packaging without secondary or additional packaging. With this initiative, Amazon aims to

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reduce waste generated from secondary packaging of customer orders. The program is one of many sustainability initiatives to help achieve Shipment Zero, the company’s vision to make all Amazon shipments net zero carbon, with 50% of all shipments net zero by 2030. Products that are shipped packaging-free include automotive accessories, tech accessories, home and home improvement products, shoes, luggage, and more. Liquids, fragile items, or products that need privacy are never shipped packaging free. With packaging-free shipments, Amazon India minimizes secondary packaging required for

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individual shipments by securing multiple shipments together in a reusable crate or a corrugate box. For example, in Bengaluru, all shipments for Whitefield would leave the Bengaluru Fulfilment Centre in the form of reusable crates that serve as protected covering for individual shipments, and thus eliminates the need to secure and pack each and every shipment with additional packaging material. “This is an India-first initiative and ties into Amazon’s global ‘Shipment Zero’ vision, an initiative to deliver zero net carbon shipments (by 2030). The pilot began in July last year in Bengaluru when we delivered the relevant customer orders packaging-free and received positive feedback,”

an Amazon India spokesperson said. Akhil Saxena, Vice President (Customer Fulfillment) at Amazon India, said feedback from customers had indicated that they are looking for more sustainable packaging solutions. “This has led to the new packaging innovation - delivering products packaging-free. Our investment in protecting the environment ensures a triple win -it is good for our planet, good for our customers and community, and good for the business,” he added. He said customers who receive their orders without secondary packing are informed of this initiative via email and also in a paper pouch placed on their physical shipment.



FATAFAT

GOOGLE EXPRESS TO SHIP PRODUCTS IN PACKAGING MADE BY ISRAELI CO.

SUN CHEMICAL LAUNCHES UV LED OFFSET INKS

Google Express will start shipping products in packaging made by Israel-based manufacturer TIPA Corp Ltd., announced the latter’s umbrella organization, Sustainable Suite Inc. TIPA, founded in 2010, produces and designs compostable, plasticlike bags and packaging that decompose under humid conditions within 180 days, TIPA Vice President of Marketing Merav Koren told Calcalist. “TIPA’s packaging is as durable and impermeable as traditional plastic packaging and works for a range of products, such as fresh produce, frozen goods and apparel, according to company statements,” reported Calcalist. “Depending on the type of packaging and shape, the compostable plastic is made up of anywhere from 20-60 percent plantbased ingredients, such as non-genetically modified corn,” said Koren.

Sun Chemical launched SunWave Lumina, a new range of high performance, UV LED curing sheetfed offset inks for commercial printing. The SunWave Lumina range of inks is based on the latest highly engineered UV resin system and provides exceptionally fast and hard curing under UV LED and low energy mercury lamps for both single- and double-sided printing. “SunWave Lumina is a significant step forward for our portfolio of UV low-energy-curing offset inks,” said Jonathan Sexton, marketing manager, Energy Curing Products Europe, Sun Chemical. “Not only does the range meet the market’s need for robust inks that maximize the uptime of sheetfed presses by minimizing the cleaning time required during printing, but, based on our own benchmarking and customer tests on various sheetfed presses, it delivers best-in-class performance.”

OLAY LAUNCHES FIRST-EVER REFILLABLE PACKAGING SCHEME

INDIA RANKS IN TOP 5 POTENTIAL MARKETS, TETRA PAK’S NEW CEO

P&G’s Olay is the latest brand to make a change and is the first mass retail skincare brand to test out a refillable packaging scheme, aiming to reduce plastic waste. From October 2019 through to the end of the year, the brand will be offering its bestselling Regenerist Whip moisturiser as a refillable jar with cartons made from 100% recycled paper that can be popped in once you’ve finished up your original tub. Speaking about the changes, Anitra Marsh, Associate Director of Brand Communications at P&G, said: “The ultimate goal is to find and adopt many more sustainable packaging solutions, and the refillable Olay Regenerist Whip package is the first step of that journey.” Adding: “It’s really important for us to get it right because only then can we bring this concept to market at scale.” The brand predict it could save over 1,000,000 lbs of plastic with this scheme.

Adolfo Orive, Tetra Pak’s new global CEO, on a recent visit to Bengaluru told media, “As a company, we make food safe and that perfectly fits with India. The profile of the new Indian consumer wants convenience which is aligned with our vision. I want to understand the Indian consumer mindset and the unique retail model here to introduce new product categories. I believe that a company can effectively grow their business model in India by 4-5%. We are identifying 3-4 geographies globally where we want to put our resources and India is definitely one of them,” he said. Orive also informed that India is one of the 15th largest markets for Tetra Pak. The top three are China, Brazil and Russia in terms of total turnover. However, he admitted that if Tetra needs to rank India in terms of potential, then it would rank in the top five.

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FATAFAT

FSA TO AN ON NEWSPAPER AND PLASTIC SHEETS FOR TAKEAWAY

WINK HAS NAMED TECHNOVATION AS ITS DISTRIBUTOR IN INDIA

The Food Safety Standards Association of India says it will enforce the ban from July 1. It says the unorganised food sector uses hazardous packaging material, and that will have to stop. Though FSSAI issued a notice in December last year, not all eateries switched to non-plastic packaging; the trade says the alternatives aren’t feasible. Manu Chandra, chef and member of the National Restaurant Association of India, says among the ‘biodegradable’ options available, not all are officially approved. Food wrapped in newspapers are likely to absorb printing ink, which contains bioactive material, say experts. “Newspapers have heavy metals like graphite, lead and cadmium. According to a research paper, 50 per cent of Indian children have elevated blood lead levels, which can lower their IQ levels and hamper growth,” says nutritionist Ryan Fernando of Qua Nutrition.

German die-cutting tool manufacturer Wink has announced a business cooperation with the Indian company Technovation. Technovation will be the official distributor to market the entire Wink product range in India. Headquartered in Mumbai and directed by Amit Kate, Technovation is a new company specially formed to cater the printing and packaging industry with premium quality products and equipment. With immediate effect, it is the official distributor for the entire Wink product range in India. Technovation is a newly founded company, however, the people behind have been working in the industry for years. Geske explained: ‘Amit and his team have excellent knowledge and vast experience in our business, so that every customer can expect technical support and service on the highest level.’

INNOVIA UNVEILS NEW HIGH BARRIER PACKAGING FILM

MANROLAND GOSS GROUP PUTS MANAGEMENT CHANGE INTO EFFECT

It has been designed to be a standalone mono filmic solution or, to be used in laminate constructions to be ‘recycle ready’, or recyclable in countries which have the infrastructure to recycle polypropylene films. The film’s transparency enables wrapped products to be seen by the consumer. The glossy film is also food contact compliant and chlorine free, according to Innovia. Alasdair McEwen, global product manager packaging, Innovia Films said: “All our beta trials during the development of this product have been very effective. Strata SL has performed exactly as we expected, proving excellent machinability and printability. This new development is very timely in view of the industry move towards recyclability and a circular economy. Our next product launch will follow very soon and will offer even higher barrier levels.”

About one year after the business combination of manroland web systems and Goss International the newly formed company successfully completes its Post-Merger-Integration phase.manroland Goss Group has announced a scheduled leadership change into effect. Alexander Wassermann, current CEO, is taking up a career outside the printing industry. Franz Kriechbaum has appointed new CEO by the shareholders L. Possehl and American Industrial Partners (AIP). Franz Kriechbaum served as the Chief Operating Officer of the manroland Goss Group since 2017. Together with the manroland Goss management team he will continue to drive the company’s established and successful strategy as a reliable, stable and highly customeroriented solutions partner for all webfed offset printers.

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REPORT

Entries open for GPD’s Print Design Awards

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rint Design Awards, which had a very successful first edition in Ahmedabad on 30 September 2018, is now back with its latest edition. The second edition of the awards will be held in the resort, Castle Mawar - Udaipur on 16th November 2019. It is going to be an event dedicated to recognize the best and the brightest printing and design works in the industry. The event is organised by the founder of Gujarat Printers Directory, Nayan Raval. The deadline submiting entries is September. The organiser has already received several good entries which highlights the volume of good work the industry does every year. “Last year the awards saw over 250 entries and 500 samples getting adjudged. This time, we have made an amendment to the rule. Only one entry will be permitted per nomination. We have also expanded the awards to neighbouring states in the western India: Maharashtra, Goa, MP, Gujarat and Rajasthan. In addition, a lifetime award and one women entrepreneur award will be also given,” said Nayan. The event will provide a forum and a focal point to the entire printing and design industry

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to enhance their competencies. The awards will be presented in a variety of categories and honor the printing and design agencies for their work in various media. A jury panel consisting renowned printing association, advertising and media professionals will review the entries and select the winners in each category. The most talent individuals and companies of the industry will be benefited from the recognition the will receive being the winner of such prestigious awards. A Gujarati founder of Gujarat Printers Directory (GPD), Nayan M. Raval has a different prospective for Gujarat printing industry. He dreams to take Gujarat printing industry to go global. He heads one of the niche companies connected to the printing industry in trading of new used printing and packaging machinery since 1997. It is his idea to collect information of printing business to publish a book – Gujarat Printers Directory. This fosters amalgamation of printing industry covering all types of printers, box manufacturers and many other related businesses. He understands that every industry has started

to take initiatives in adapting new technology and modern machinery, so as part of printing industry, he is first, to coin the idea of launching this innovative directory in India having online and offline availability. The aspiration is to reach every product and service based businesses connected with printing industry by providing them high-quality source of information. He has been researching and curiously visiting all the possible expos around the world he has visited 40 + countries for the same. So the knowledge and experience he gained by knowing different cultures around the world and understanding importance of printing industry and potentials have forced him to do this enormous task. The event has received support of SPAI (Screen Printers Association of India). The association has been on the forefront of encouraging high standards of printing works in the country. Awards are the best way to tell the world of your capabilities, and encourage your team to continue doing great works. Print Innovation is the official media partner to Print Design Awards 2019.





BUSINESS

Riding the wave 5 key stages for a successful transition in the paper sector

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igital technology and the aftermath of the global economic downturn are still being felt by many in the paper manufacturing supply chain. For those in the printing and writing sector in particular the continuing fall out from these factors has led to capacity reductions and closures of machines or entire mills. Such dynamics are leading many printing and writing based paper companies to re-evaluate current markets and product offerings. For many such companies, the packaging and specialty paper sectors are viewed as potential opportunities for diversification. Those paper companies operating in the middle ground of the paper product spectrum, however, face a particular operating and commercial dilemma. They are often too small to operate effectively

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to achieve sufficient margins or they are too large to achieve sufficient flexibility and agility to operate as a specialty mill. Against this background paper companies have to consider change. Some have refocused, others are consolidating. For those companies considering making a transition away from printing and writing to the packaging and/or specialty, there are a number of key stages that will require addressing to ensure the transition can be made. Those considered most important are: 1. Identify the most promising opportunities – Potential markets offering opportunity should be identified and evaluated to provide focus for any transition. Research on the key end uses and end user requirements for potential products should be undertaken to give the necessary data

and information to support a business case for change. This would include: •quantification of consumption/potential consumption, by volume, by designated country/ region • projected growth trends – up to five years • barriers to entry – potential roadblocks will be identified and assessed and solutions proposed • identification of key value chain partners • impact assessment – where applicable, the effect of the client as a new entrant into each of the given markets • competitive landscape • commercial considerations e.g. estimated average product prices and likely product margins For each of the selected products, an assessment based on the research findings should be made of competitive ability and commercial



TECHTALK

When requested by a regulating agency, companies must supply records of who printed a label, when it was printed, how many copies were produced, and an exact image of the label. A company that leverages an enterprise labeling system with rolebased access, encryption and centralized control can meet those needs. But when new label files are created by making copies of previous files, when they are stored in shared folders or on individual employee hard drives, when they are distributed and shared via email, and when static and even serialized labels are preprinted and stored until production time, then auditing is difficult at best, if not downright impossible. Companies that are subject to industry regulation become exposed to penalties, and those that engage in internal process efficiency initiatives such as Lean and Six Sigma cannot meet their goals.

How NOT to deploy enterprise labeling software

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hese common errors in labeling practice build complexities and waste into an enterprise labeling system: • Housing data in the label instead of in a database. • Decentralizing label storage and access. • Producing product labels independently from each other. • Not anticipating organizational changes Error: House data in the label rather in database True enterprise label software can connect a company’s label files to its existing data sources and then use business logic to intelligently print the right variable data on the right label at the right time. However, many organizations leverage only the design component of their labeling software, so when they need to create a new label, they open an existing label file, substitute the appropriate data, and then save the result as a new label file. This method treats the label file itself as the

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data repository, which leads to exponential and unnecessary growth in data storage, and associated costs and security problems. For companies that create a different label for each SKU, shelf tag or shipping address, the result is an ever-growing — and ultimately unmanageable — library of thousands of static label designs and formats. This approach also builds complexities and waste into the system by needlessly duplicating data, making it impossible to implement a singlesource-of-truth data strategy. When data changes, every individual label in which that data resides must be located, opened, updated and saved, instead of easily disseminating the changed data throughout the organization by simply updating the data source. Error: Decentralize label storage and access Regulated industries require security, visibility and traceability throughout the supply chain, including completely auditable labeling processes.

Error: Produce product labels independently from each other Pallet-level, case-level and item-level labels often contain identical data — production information, package size, SKU and so on — but in a different format for each application. For example, the retail sector is moving toward branded, datarich labeling that includes features like color coding and product imagery on each level of packaging, and even on shipping labels. With the trend toward globalization of trade, the ability to visually identify a product through pictures and colors as it travels through the value chain will become a standard practice in retail manufacturing. Ideally, companies would produce such labels by connecting each level together, tying them to the same data sources, and applying conditional printing logic to produce them at the same time. But instead, many companies replicate and store data in each of a product’s associated labels, and they print and store the labels separately. This practice taxes a company’s data storage and management resources, opens the door to human error, and makes it almost inevitable that conflicting data will at some point appear on different levels of packaging. Error: Don’t anticipate organizational changes As technologies and organizations change over time, the responsibility for label design and management passes through the hands of many different employees, resulting in libraries full of labels that no one in the organization explicitly owns, monitors or manages.





TECHTALK

‘Sniff test’ technology for meat and fish products

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esearchers based at Imperial College London have developed laboratory prototype sensors costing just two US cents each, which could make these food test methods a thing of the past. Known as ‘paper-based electrical gas sensors’ or PEGS, the technology detects spoilage gases such as ammonia and trimethylamine in meat and fish products. Existing food spoilage sensors are not commonly used because they’re either too expensive (often comprising a quarter of overall packaging costs) or too difficult to interpret. Colour-changing sensors could in fact increase food waste as consumers might interpret even the slightest colour change as ‘bad food’. The researchers who developed PEGS made the sensors by printing carbon electrodes onto readily available cellulose paper. The biodegradable materials are eco-friendly and nontoxic, so they don’t harm the environment and are safe to use in food packaging. The sensors are combined with near field communication (NFC) tags — a series of microchips that can be read by

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nearby mobile devices. During laboratory testing on packaged fish and chicken, PEGS picked up trace amounts of spoilage gases quickly and more accurately than existing sensors, at a fraction of their price. The researchers say the sensors could also eventually replace the ‘use-by’ date — a less reliable indicator of freshness and edibility. Lead author Dr Firat Güder, of Imperial’s Department of Bioengineering, said: “Although they’re designed to keep us safe, use-by dates can lead to edible food being thrown away. In fact, use-by dates are not completely reliable in terms of safety as people often get sick from foodborne diseases due to poor storage, even when an item is within its use-by.” Features of the PEGS technology include: • Function effectively at nearly 100% humidity, where most sensors struggle above 90%. • Work at room temperature and do not need to be heated, so they consume very low amounts of energy.

• Are sensitive only to the gases involved in food spoilage, whereas other sensors can be triggered by non-spoilage gases. What’s next? The researchers used ballpoint pens and robotic cutters to create the sensors. Dr Güder said: “We believe our very simple technique could easily be scaled up to produce PEGS on a mass scale by using existing high-volume printing methods such as screen printing and roll-to-roll printing.” The authors hope that PEGS could have applications beyond food processing, like sensing chemicals in agriculture and sensing air quality, and detecting disease markers in breath like those involved in kidney disease. However, before they can be applied beyond their current use, the researchers hope to address how sensitive PEGS are to lower humidity. Next, the authors hope to expand the usefulness of PEGS by applying them to other types of food and industries. They are currently developing an array of PEGS in which each sensor detects a different chemical. Using this technique, the array will give unique signals for different gases and/or changing humidity, which would make the technology applicable to a wider variety of food types and applications.



TECHNOLOGY

Tackling Linting Effectively

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or the uninitiated, linting is the tendency of the paper to shed loosely bound fibres and fines during printing. Lint is weakly bonded surface fibres on a paper that build up on a blanket in printed image areas, absorb water and repel ink, causing void hickeys. With different paper producers offering a wide range of newsprint, as well as, different pressroom conditions and chemistry in play, linting has been a significant source of customer complaints to paper manufacturers across the globe. It results in a deterioration of print quality to the point where the press must be stopped and cleaned. The levels of force applied to the surface of the paper generate different types of linting. At low forces, unbonded material often referred to as dust, is removed. At medium forces, weak or loosely bound material, commonly referred to as lint is removed. At higher forces, well-bonded surface fibres are removed, often cited to as picking. Concerning size, the lint removed from an offset blanket ranges in size from very fine fibre and filler fragments, ray cells, whole fibres to mini shives and other debris. Experts note that ray cells are the predominant component of lint, followed by fibre fragments, poorly fibrillated fibres and fillers. While paper manufacturers are investing

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substantial effort into understanding and preventing linting of papers, it is not only due to paper issues. Linting arises from a complex interaction between paper properties and printing press parameters. Printing Speed It is generally accepted that linting increases with printing speed. This increase in lint accumulation varies inversely to the diameter of the blanket cylinder. The printing speed also affects the size of particles removed. An increase in speed increases the size of lint particles. Pressure There are conflicting reports on the effects of pressure. Researchers have both voiced support and even negated that pressure plays a role in the size or volume of lint development during printing. Some research indicates that linting increases with increasing pressure and the contradictory findings are reported in other research work. There is a lack of comprehensive models of ink-paper-press interactions to predict the effects of printing pressure. Temperature As temperature increases, the tack and viscosity of the ink decrease. This causes the ink transfer to be smoother and thus decreases linting. Indian

printing industry still has several pressrooms which do not operate in optimum conditions. Besides, due to the different weather and climate conditions prevalent in different parts of the country during the year, the challenge posed by this factor often intensifies. Length of Printing Run The accumulation of lint in a press is not uniform between printing units. There is more linting in the first unit of the press, and the lint consists of particles that are not bonded to the surface. Subsequent printing units have lint that is weakly bound into the sheet. The stronger the binding force of the lint, the later in the printing process it is removed. Bonding can also be adversely affected due to moistening of the sheet. This is sometimes referred to as water induced linting. The longer the printing run, the more the total lint quantity increases. Because a large amount of the lint travels back up the process to the ink train, the ink quality will decrease during the printing run. Blanket Effects The ideal set up of the press has the two cylinders which form the nip packed evenly. Mismatching the packing increases the likelihood of linting. Mis-matching is common because press operators routinely change individual blankets when necessary, instead of replacing them together,


TECHNOLOGY

which results in an inevitable mismatch because the new blanket has not packed down as much as the older one. Older press blankets cause more linting than new press blankets due to a layer that has accumulated during it working life despite being routinely cleaned to remove such buildups. Overpressure has been reported to reduce linting, however as overpressure also decreases print quality and reduces the life of blankets and plates, it is not often used to reduce linting. Cleaning solvents can make the blanket swell and increase in roughness and thickness. This subsequently can increase linting. Lint accumulation differs between hard and compressible blankets. On a compressible blanket, lint decreases with decreasing print density. On a hard blanket, lint does not vary significantly with density. However, the jury is still out to conclusively state which blanket types create more linting. Take-off angle In normal offset printing, the nominal take-off angle is 15 degree. In general, the paper side printed at the nominal take-off angle, partially wrapped up on the blanket cylinder causes less lint accumulation than the opposite side. In one research reported by Tappi Journal, the take-off angle at which the web exits the printing nip was found to have the most substantial influence on lint, with the lint weight increasing fivefold when the take-off angle was increased from 27° to 153°. The increase in take-off angle also increased the size of particles that were removed as lint. Maximum linting was found to occur at a print coverage of 25%. The lint produced was approximately independent of ink tack when tack ranged from 4 to 9. However, lint increased when the ink tack was increased to 13.5. Web tension affects the linting propensity as it affects the true take-off angle of the paper. Printing Form Linting increases with print density, due to more ink coverage and more ink film in surrounding and gripping the fibres. The highest lint accumulation is usually in the halftone areas. The lint is considerably less in the solids and non-image areas of the print. Ink tack and viscosity The effect of ink film thickness on deposit of lint on the blanket seems negligible. Ink Tack and Viscosity In general terms, the literature states that

an increase in ink tack increases linting. An increase in ink viscosity increases linting. Fountain solution and additives In offset printing, fountain solution is not only transferred in non-image areas, but also in image areas as it is emulsified with the ink. The fountain solution thus decreases the tack and viscosity of the ink and thus causes the linting to decrease. Studies conducted by leading paper manufacturers have also pointed out that increased dampening declined linting in the first station, but showed no effect on succeeding printing units. The addition of alcohol to the fountain solution decreases lint. However, most newsprint presses currently work without alcohol. In the unorganised segment in our country, use of kerosene or similar reducers have also been heard about; though this is definitely not a practice that is advocated or prevalent. It falls under the usual “jugaad” attempted at smaller units. The addition of hydrophilic correctors, which prevent corrosion in the printing plates, decreases the accumulation of lint on the blanket. However, the dislodged lint still travels around the press. Increasing the hydrophilic corrector content forms a slip layer on the blanket which prevents the lint from leaving the paper surface or inhibits its deposition. The hydrophilic corrector does not evaporate; it creates a moist lubricating layer on the blanket surface. Solution for lint Generally, screening has little effect on linting as the fibres are separated based on size/length, not on the specific surface. Centricleaners or hydrocyclones do a more effective job of removing fibres with a low specific surface because this is the basis on which they separate. The reject rate can be controlled to improve the linting propensity of a paper grade. It is proposed that the presence of filler in the sheet can increase the linting tendency because the filler particles settle between the particles and prevent the hydrogen bonding that connects the fibre matrix. Filler particles are likely lint candidates as they are poorly bound in the sheet. The use of de-inked stock can induce the linting of the filler from the de-inked pulp. The filler is attracted to the resin on the resin rich ray cells and then travels to the blanket with the ray cells. As the printing run proceeds, the amount of filler as a percentage of the overall lint decreases, because the filler is the first to deposit on the blanket.

Higher press loads and a gentle transfer out of the press section decrease the linting propensity of a paper. Suction presses which remove water and loose surface fines also decrease linting, by removing the linting candidates from the surface of the sheet. As in the press section, picking can also occur in the dryer section of a paper machine. Having the drying cylinders too hot is a common problem that results in picking and hence increases the linting propensity of papers. A steady increase in temperature through the early stages of the drying train are preferred for reducing linting. While calendering consolidates the sheet structure; it does not necessarily decrease linting. However, experts warn that Hard nip calendering at low temperature may increase linting, while temperature soft nip calendaring can decrease linting. Calendering at too high a load can increase linting by weakening the sheet. Offset blankets sometimes have a line of linting on the edge of the paper path. This can often be attributed to slitter dust. This can be eliminated at the paper machine winder/sheeter by vacuum extraction of edge/knife dust. Lint-free cloth and wipes While the whole article has been about issues of lint at offset pressrooms, the problem is quite common in other printing processes as well. A lint-free cloth is a special type of cleaning material that does not give up any fluff when used. Being free of lint means the fabric is less likely to build up a charge, which can cause ESD that damages electronic equipment. The market has several lint-free cloths and wipes suppliers. JN Arora is one of the biggest and most trusted suppliers for lint-free clothes and wipes. These high-performance print wipes are made for offset and litho print cleaning with solvents and water. Absorbent, soft and tear resistant lint-free wipes with a high solvent release, reducing solvent usage. These tackle heavy-duty wiping jobs with ease leaving surfaces clean and dry. High strength and absorbency mean you will use fewer wipes with faster results. You can wipeaway oil, grease, grime, inks and solvents from rollers, dampers, trays and plates. These are also safe to use with all types of solvents and alcohol wash, silicone and binder free. The linting tendency of papers themselves should have decreased as technology has improved with paper machine upgrades and the manufacture of new paper machines throughout the world.

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High security printing for passport: The 2019 expert’s guide

F

or authorities worldwide, the fight to protect passports against fraud remains as intense as ever. Of course, the rapid adoption of electronic passports over recent years has proved a major step forward in terms of both homeland security and traveller convenience. There’s also fast growing recognition of what polycarbonate data pages can do in thwarting attempts to tamper with or counterfeit passports. Security printing techniques in 2019 However, we believe it’s key that authorities do not overlook in 2019 the importance of a security-conscious approach to the paper elements of a passport’s design and production. After all, paper pages still make up the bulk of the document. The good news for 2019? A host of proven high security printing techniques are available that will help to deter even the most determined and resourceful criminals when designing a passport in 2019. We’ll be providing readers with an expert guide on how best to use the paper elements to protect the integrity of what is, after all, a vital national asset. Passport end pages

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End pages play a critical role in protecting the integrity of the whole passport booklet. Access to the stitching – and hence the data page – should be prevented through the use of high security printing methods on a secure paper substrate. Obviously this should be fully bonded and secured to the cover material. Passport numbers High on the list of assets that can be utilized in the fight against counterfeiting is a document’s unique passport number. When a lost or stolen document is reported to the police, this will typically end up on an international watch-list such as the one maintained by Interpol. Inevitably, fraudsters will attempt to change one or more of the digits, to try and ensure that the authorities are not alerted when the document is presented at a border checkpoint. Effective end paper design will therefore include burning the genuine document number through every single page, using laser technology. This means going through all the visa pages, as well as the back cover. These

numbers comprise small conical holes, the size of which varies according to the page number, making it even harder for counterfeiters to swap pages. Intaglio printing: another powerful security tool (process) A security printing technique known as Intaglio printing provides another powerful security tool. It typically incorporates latent images that can only be seen when viewed at particular angles. Furthermore, Intaglio printing has a distinctive feel to it. This is immediately recognizable not just to those responsible for checking the document’s authenticity, but the wider public too. This familiarity reflects the fact that Intaglio is a long-established security printing technique, used not just for passports, but banknotes too.


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Which process best describes intaglio printing? The lines to be printed are cut into a metal plate through an etching process. The ink is applied to the surface of the plate and pushed in the recessed lines. A rolling press is then used to apply very high pressure to push the paper into the recessed lines. The area that prints is below the surface of the plate. This creates a unique effect that is very difficult for counterfeiters to replicate: it requires specialized skills and dedicated equipment. It can also be checked easily, simply by running a finger over the printed page. According to the Keesing Journal of documents &Identity of June 2017, Intaglio remains a technique that cannot be replaced by inkjet or toner printing, at least for now. It is also barely acessible to counterfeiters. Tactile effects in particular are hard to reproduce. Intaglio continues to offer a high level of security compared to digital printing. And the security struggle doesn’t stop there. Anti-copying elements In addition to intaglio printing, end paper print design can employ a number of additional anti-copy elements. These include offset printing in four colors and UV 365 in two colors, as well as IR reactive inks. Complex design patterns will pose further challenges for fraudsters. Ultra-thin security paper Thin end papers (no more than 85gsm) represent yet another asset for passport issuers. In that case, being fragile is a strength. Because the volume of adhesive needed to bond the cover, combined with the calendaring effect of Intaglio print, means that counterfeiting attempts will be prone to glue seepage and staining. If a forger does try to separate the end paper from the cover, it will be destroyed and rendered useless. Solid bond: benefits of the moiré printing As if all the above wasn’t enough, consider a few more of the end paper techniques: • Special high security papers that contain visible and/or invisible fibers, according to individual customer requirements. • Bonding to the embossed cover material that ensures there are no bubbles or creases in the end page. • Tiny laser-produced holes of various shapes

that make up the document’s serial number, visible through both the cover and end paper. Any attempt to delaminate and re-use the end paper will be immediately evident, because the holes cannot be realigned. • End paper aligned perfectly to the cover material, defending against the addition of a counterfeit. You can further reduce the risk of counterfeiting by using a material that features a unique, highly detailed embossing registered to the document. If split, it leaves air gaps and the end pages will not lie flat. In addition, the inside front cover incorporates a letterpress serial number reproduced using specialist inks. Therefore all the pages are numbered securely. This process is difficult to replicate without specialist equipment; attempts to do so are recognized easily by border guards. Finally, we propose a Moiré movement print effect. This is a visual effect that occurs when looking at a set of lines or dots suspended over another set of lines or dots. In this case it is suspended over pre-embossed lines behind the print. Visa pages Now let’s turn to the visa pages.

software to produce technically challenging and difficult to copy designs. The aim is to ensure that pages cannot be moved to hide a travel history or official endorsements, or transferred from one document to another. For the visa pages, specific

design elements available include security printing and cross page designs. Cross-page design The inclusion of a cross-page design means

that a forger trying to replace a single page would need to match up all the visible and invisible elements on a substrate that held the same level of UV reflectance. Each page is a single sheet that passes through the central stitching. It is further locked down at this point, making extraction difficult.

What’s the best way to resist attempts to counterfeit these? Utilize the latest print security

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Count on page numbering… As we’ve already highlighted, deliver passports with pages that are numbered consecutively throughout the booklet. It’s an obvious way of providing reassurance that pages have not been removed to hide the holder’s travel history. What’s more, these numbers are incorporated within both the visible and invisible

design, when illuminated with UV at 365nm. They’re also in offset print and incorporated into the design using bi-focusing lines, deliberate errors and see-through print register in at least three colors. Bank on see-through for high security printing

‘See-through’ is a design motif made up of two parts. One image is printed on the front, the other in precise register on the reverse of the data page/visa page. Under transmitted light, both images become visible, creating a complete

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element. This feature has been present in most banknotes for many years. It is an effective protection against copying, since it requires a specific machine that is sold only to high security printers. This enables printing simultaneously on both sides of the paper. Counterfeiters, in contrast, will need to print one side of a page before flipping it over and printing on the reverse. This results in a blurry image – fraudsters simply cannot achieve a perfect alignment with the equipment that is available to them. Special security printing inks and layers Remember, the ultimate aim is to make it so difficult, time-consuming and expensive for a counterfeiter to replicate a passport that it simply isn’t worth their while to try. You can add more layers of complexity: • lose alignment of the print and cross-page designs make the removal of a single page more difficult. • Micro printing and nano text, along with multiplex printing, make replication still more challenging. • All visa pages are printed on security paper that has no optical brightener. • Designs incorporate at least four colors and are rainbow printed. • Special security printing inks used are IR reflective or absorbent – but look identical in white light. • You can also use randomly distributed, visible and invisible fibers, plus candy striped fibers, all of which can react to longwave (365nm) UV light. Furthermore, specific fibers have a multi-UV reaction which will fluoresce in

two different colors, helping to authenticate the legitimacy of the substrate. • Fibers are inserted during the paper manufacturing process and appear randomly across the paper. Counterfeiters often simulate such visible and invisible fibers using printing techniques, but in doing so they tend to drop the random patterns. Consequently, similar patterns on more than one page of a passport are a sure sign that something suspicious is going on. Watermark: a key element of robust passport design Commonly used in banks and stamps, the watermark is probably the most widely recognized secure printing feature of them all. And it remains a key element of robust passport design. For visa pages, you can employ a multi-toned cylinder mould watermark registered to the design. To ensure optimum visibility, it is usually positioned in a reveal area. Also deployed is an electrotype or bright watermark that is identical on every visa page. This can be used to provide additional information, such as page numbering. More tell-tale signs of counterfeiting… Watermarks are best viewed by holding the document up to the light, or shining one through the paper. It is easy to verify, as a genuine watermark never reacts under UV light. A chemically simulated one, however, is likely to react, providing another tell-tale sign of counterfeiting. Embedded security threads in visa pages In some of the passports, countries insists on inserting security threads into the visa pages. Just like those used in banknotes, these are embedded directly into the paper during manufacturing. They can be made from either plastic or metal, with customer-specific designs, and covered by the paper or ‘windowed’ (i.e. visible on the surface of the window at regular intervals). A windowed thread can be seen below under UV and normal light, in the Swedish passport. This plastic security thread inserted in the paper features a visual effect whereby images of airplanes are seen to be moving in the opposite direction, when the thread is tilted. Edge design in visa pages Edge design is also used in the fight against


TECHNOLOGY

counterfeiting of visa pages. Few leading security printers print a different part of the edge of each page. When viewed edge-on and the pages are spread these form words in offset print. Seen from the opposite side, UV characters are visible. Each page has floating and static pages numbers, in both visible and UV printing. Chemical secure printing processes Generally, there are only two main ways to remove an endorsement from a passport: 1. Abrading the endorsement away or scratching it off with a scalpel 2. Finding the correct solvent to dissolve the endorsement For the latter approach, finding the right chemical is always likely to be difficult for a potential counterfeiter. Even then, pigmented indelible inks cannot easily be removed from the substrate. There will almost always be a trace left behind, which can be seen under UV or IR light, or through damage to the paper fibers. Water-based inks are easier to remove: border control authorities should therefore ensure that the inks they use for control purposes are indelible, or contain elements (such as UV reaction) that make them unique. However, such an approach cannot be guaranteed and the threat of modification must be countered by secure printing processes and unique substrate and reagents within the paper that are sensitive to chemical attack. Many of the techniques already detailed in this article will make any such attempts apparent. Watermarks, for example, will become severely degraded or damaged, should the page be split or abraded. Furthermore, few security paper contain chemical sensitizers that react to solvents. As a result, if a chemical is used to remove a visa sticker or border entry/exit stamp, the reagents are activated, leaving a visible stain on the page.

Solvents would also damage the offset and UV elements, causing them to deteriorate. In addition, the base fluorescence around the affected area would change and become brighter. Passport stitching and sewing End pages play an essential role in protecting against access to the stitching, and hence the data page, by fraudsters. We’ve already outlined how processes such as high security printing, bonding and the use of ultra-thin paper make counterfeiting extremely difficult. But we also use very fine sewing threads to secure the booklet pages to the end pages and covers. A combination of different materials and colors further guards against dismantling and reassembly. During manufacture, an automated system uses a consistent process to sew each passport individually, to the same specification, using three different strands of high security thread. These are pulled and twisted, giving an equal number of turns between each hole. The top and bottom three stitches are back stitched and held in place with a locking stitch.

This is further sealed with spine tape containing a heat reactive adhesive that makes re-use of the thread impossible. All stitch segments are of equal length. As the thread is made up of discrete strands, if dismantled they separate easily. You bet: this makes re-use extremely difficult and any attempt at dismantling is readily identifiable. Cover Material as a security element

Use a latex saturated cover material. As already described, this is fully bonded with a combination of adhesives that adhere permanently the cover and end pages to the passport. The passport is stiff enough to lay flat, yet flexible enough to permit secure bonding to the end pages.

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Blanket problems and their quick solutions Area of Weak Print Cause: • Improper Bearer pressure • Packing Damaged • Blanket Smash • Insufficient packing • Insufficient back cylinder pressure • Low spot in cylinder • Plate Blinding Corrective Action: • Check for smashed area and blanket and/or packing. Also try adjusting back cylinder setting. • Check blanket height, repack or replace. • Press condition- over pack or spot pack. • Check plate to blanket squeeze • Remake plate

Corrective Action: • Check tensioning and calibration • Over/under specified mounted thickness • Insufficient epoxy width or thickness • Check bar dimensional specifications • Check for bent blanket bar legs • Check for unequal gap bend marks on back of blanket • Check for contaminated cylinder reel rod and clean if necessary • Check squareness of blanket Delamination Cause: • Solvent attack or excess blanket squeeze • Ink build up on edges

Bar Pull Off/Out Cause: • Over tensioned blanket

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• Improperly applied bar • Incorrect bar used • Improperly installed into cylinder reel rod • Out of square blanket

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• Blanket edges not sealed Corrective Action: • Obtain samples of blanket wash and ink with MSDS and send to lab for evaluation • Check back of blanket for excessive use of wash • Check surface of blanket for face cuts that would allow solvent to attack cement • Check packing pressure • Use mourning bands • Undercut packing • Seal edges Dot Doubling Cause: • Loose blanket • Excessive squeeze • Excessive ink feed to achieve density • Film/plate movement during exposure


TECHNOLOGY

Corrective Action: • Retension blanket, incorrect installation • Reduce plate to blanket packing or blanket to impression cylinder setting • Decrease ink/water amounts • Change to more ink receptive blanket • Check dots on plate Dot Grain Cause: • Ink form rolls set too tight or soft • Low ink viscosity or tack • Poor ink/water balance • Ink has too much water pickup • Excessive squeeze • Fountain solution temperature too high • Incorrect fountain solution pH • Under/over exposed plate/film • Improper blanket surface Corrective Action: • Replace with high viscosity ink • Increase tack • Adjust press speed • Reduce amount of ink and water • Have ink checked by ink supplier • Reduce plate to blanket squeeze • Set blanket to impression cylinder setting • Reduce temperature to 55 to 60 degrees F • Adjust solution pH to 3.5 to 5.0 • Check dot size on plate • Change to more compatible blanket Embossed Blanket Cause: • Blanket swollen due to excessive pressure, very high ink tack • Lack of cleaning with proper blanket wash • Solvents in ink may affect blanket (UV inks for example) Corrective Action: • Check blanket thickness and packing • Use quality blanket wash • Clean blankets on a regular basis • If blanket is old, change to a new blanket • Choose one that suits your inks • Try a UV compatible blanket Ghosting Cause: • Ink form rollers starved for ink • Job layout causing problem

PH or conductivity wrong, or rollers set wrong & heat building up • Blanket underpacked

• Ink/water balance issue Corrective Action: • Not a blanket issue. Check roller settings, run a thicker ink film with minimum water • Job layout issue. Change direction of run or general layout if possible.

Corrective Action: The blanket is least likely to be the cause of ink piling even though the ink piles on the blanket. If blanket-related, it is generally due to insufficient packing. Verify proper packing and nip pressures. Check ink feed, roller settings and set to minimum, check fountain solution PH & conductivity

Loss of Print at Gap Cause: • Blanket over-torqued. Packing incorrect. • Packing slipped • Press out of phase (timing issue) Corrective Action: • Insure proper packing of blanket and use torque wrench to tighten to press manufacturer specs. Check torque wrenches for accuracy. • Some print length problems are due to cylinders being out of phase. Check cylinder timing to print length. Mottled Print Cause: • Running too much water • Blanket surface contamination • Incompatible blanket style with fountain solution • Excessive fountain solution temperature • Excessive water absorption of paper • Partially blind image on plate • Using course grain plate • Improper ink/water balance •Not enough squeeze Corrective Action: • Reduce the amount of water • Inspect surface of blanket for glaze, shiny steaks or spots, excessive talc, etc., clean with solvent and rinse with water • Change type of blanket used or type of fountain solution • Reduce temperature to 55 to 60 degrees F. • Contact paper supplier • Remake plate • Change to finer grained plate • Adjust balance • Adjust packing Piling—Ink Cause: • Most frequently an ink problem (ink too short and not water repellent), fountain solution

Pinholes In Blanket Cause: • Blanket defect; particles coming out of blanket surface Corrective Action: • Make sure hole is in surface rubber rather than a hickey on blanket or plate surface • Replace blanket and save for evaluation and replacement by manufacturer Plate Blinding Cause: • Excess plate to blanket squeeze • Blanket surface too hard • Improper pH • Improper form roller settings • Bad or improperly made plate Corrective Action: • Adjust plate to blanket squeeze to a measured .004 to .005 inch • If blanket old and hard to the touch, try a new blanket • Compressible blankets will give more packing latitude • Check pH and conductivity Plate Cracking Cause: • Loose plate • Poor plate bend • Packing short or askew • Incorrect plate gage • Sharp cylinder edge Corrective Action: • Check cylinder clamps and adjust or repair • Re-clamp plate • Check bending jig • Re-make plate

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| May - June 2019

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May - June 2019 |

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ìskeÌveesuee@peer nw(HeÀeskeÀme,veeveHeÀeskeÀme meeLe ner GHekeÀjCe pewmes keÌJeeì&pe Huesìdme) Deewj Fjsef[³ebme([yue³et Òeefle mesceer Jeie&) Deewj Tpee& IevelJe (pes Òeefle mesceer Jeie&) cetu³eeW keÀer DeHes#ee nw~ ³en mecePevee Yeer pe©jer nw,omleeJespe Deewj DeHeves ³etJeerSueF&[er efmemìce keÀes yevee³es jKevee~ SueF&[er keÀe mHeskeÌì^ue DeeGìHegì vewveesceerìj(SveSce) pewmes 395 SveSce ceW J³eeK³ee efkeÀ³ee ie³ee nw~ mHeskeÌì^ue DeeGìHegì keÀer JeemleefJekeÀ Hueme/ceeFveme jWpe Deueie Deueie efvecee&leeDeeW kesÀ efueS Deueie Deueie nesieer~ ³etJeer SueF&[er keÀes DeekeÀej Deewj DeekeÀej keÀer SkeÀ efJemle=le Þeb=Keuee ceW HewkeÀ efkeÀ³ee pee jne nw~ yeæ[s GHekeÀjCeeW mes mes mewkeÀæ[eW ueieYeie met#ce J³eeqkeÌleiele SueF&[er MeeqkeÌleMeeueer meejCeer ceW J³eJeefmLele neslee nw~ ³etJeer SueF&[er ñeesle kesÀ efvecee&lee JeemleefJekeÀ SueF&[er ef®eHe ³ee [eF& mes ke̳eesefjbie melen Hej ³etJeer Tpee& keÀes FkeÀùe keÀjves,Òel³e#e keÀjves kesÀ efueS efJeefYeVe lekeÀveerkeÀeW keÀe GHe³eesie keÀjles nQ~ efvecee&lee kesÀ Heeme DeHeves mHeskeÌì^ue DeeGìHegì Üeje efyeve SueF&[er keÀes ceeefuekeÀevee Òeef¬eÀ³ee³eW nesleer nw,Deeies Jeesuìspe Deewj leerJe´lee nesleer nw~ keÀF& ³etJeer -SueF&[er efmemìce SkeÀ efJeefMe<ì SHueerkesÀMeve kesÀ efueS efJekeÀefmele efkeÀS ieS Les~ Gve #es$eeW ces efHeÀì Les pees Dev³e ÒekeÀej keÀer ³etJeer lekeÀveerkeÀ keÀe meceLe&ve veneR keÀjWies~ efvecee&lee mece³e kesÀ meeLe meejCeer efmLej jKeves kesÀ meeLe ef®ebeflele nQ~ ÒeMve HetíW Deewj GHekeÀjCeeW keÀe meeJeOeeveer mes cetu³eebkeÀve keÀjW~ DeefOekeÀ yesnlej nw ¢ef<ìkeÀesCe ceW,SueF&[er efmemìce kesÀ efvecee&lee DeHeves efmemìce keÀer HeeJej jsefìbie efveOee&efjle keÀjves kesÀ efueS efJeefYeVe lekeÀveerkeÀeW keÀe GHe³eesie keÀj mekeÀles nQ~ lekeÀveerkeÀ ceW efJeefYeVe efyebogDeeW Hej ³etJeer kesÀ GlHeeove Deewj ceeHe keÀer mew×ebeflekeÀ ieCevee Meeefceue nes mekeÀleer nw~ kegÀí efvecee&lee ef®eHe melen Hej DeeGìHegì keÀes ceeHe mekeÀles nQ peyeefkeÀ Dev³e ke̳eesefjbie melen Hej ceeHeles nQ~ ÒeMve HetíW Deewj GHekeÀjCeeW keÀe meeJeOeeveer mes cetu³eebkeÀve keÀjW~ mesye keÀer leguevee mesye mes keÀjvee~ Òe³eesieMeeuee GlHeeove meb¬eÀceCe keÀe³e& nw kewÀmes efJeefMe<ì ³etJeer-SueF&[er efmemìce DeeHekesÀ SHueerkesÀMeve kesÀ efueS keÀe³e& keÀjlee nw ³en p³eeoe pe©jer nw yeefvemHele meeefnl³e keÀer Meerì Hej DeefOekeÀlece HeeJej DeeSìHegì mebK³ee keÀer leguevee ceW~ ke̳ee DeeHekeÀes Ssmes HeefjCeece efceueles nQ efpevnW DeeHe GlHeeove kesÀ efueS DeeJeM³ekeÀ efvecee&Ce ieefle {tB{ jns nQ? keÀesefìime kesÀ efJekeÀeme ceW ÒeYeeJeMeeueer Òeieefle ngF& nw pees efJeMes<e ©He mes SueF&[er efmemìce kesÀ meeLe keÀece keÀjves kesÀ efueS lew³eej keÀer peeleer nw~ ke̳eeWefkeÀ SueF&[er DeHes#eeke=Àle ceesvees¬eÀescewefìkeÀ nesles nQ~ GveceW keÀce ³etJeer lejbieowO³e& keÀer keÀceer nesleer nw efpevnW HeejbHeefjkeÀ ©He mes melen ke̳eesefjbie iegCe pewmes efkeÀ ìwkeÀ,m¬ewÀ®e,oeie Deewj jemee³eefvekeÀ ÒeeflejesOe mLeeefHele keÀjves kesÀ efueS efkeÀ³ee peelee nw~ ³en Mees efueefceìj ³ee Mees mìeHej veneR nw pees ³en SkeÀ yeej Lee Deewj DeeHekeÀes HeÀeFveue HeÀecexì GlHeeo ceW Jeebefíle iegCeeW keÀes ÒeeHle keÀjves kesÀ efueS DeHeves HeÀecet&uesìj Deewj SueF&[er meHuee³ej oesveeW kesÀ meeLe keÀece keÀjves keÀer DeeJeM³ekeÀlee nw~ peye DeeHe SueF&[er kesÀ meeLe keÀece keÀj jnW

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May - June 2019 |

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ìskeÌveesuee@peer

Le´er [er efÒebefìbie ceW HeeJe[j HeÌuees keÀe cenlJe ke̳ee DeeHe SkeÌmeJeve Deewj S Sce ìskeÌveesueespeer keÀe mebef#eHle Heefj®e³e os mekeÀles nQ pees ³en cegnw³ee keÀjelee nw? 2005 ceW mLeeefHele,SkeÌmeìå[ nesve keÀeHeexjsMeve keÀe efmHeve DeeHeÀ, SkeÌmeJeve kebÀHeveer (SkeÌmeJeve) yeeFb[j pesefìbie lekeÀveerkeÀ ceW ieueesyeue ueer[j nw~ nce 3 [er efÒebìme&,efÒebì efkeÀ³ee ngDee GlHeeo Deewj Gmemes mebyeefOele meefJe&me osles nQ pees GvekesÀ Jele&ceeve cewv³eHewÀkeÌ®eefjbie Dee@ HejsMeve ceW 3[er efÒebefìbie keÀes SkeÌmeHueesì keÀjves ceW ceoo keÀjleer nw~ 1996 ceW nceves Oeeleg Deewj jsle YeeieeW kesÀ efueS SceDeeF&ìer(cewmee®egìsdme Fbmìerìd³etì Dee@HeÀ ìskeÌveesueespeer) ceW efJekeÀefmele leerve [erHeer (Le´er efJeceer³e efÒebefìbie) Òeef¬eÀ³ee kesÀ efueS ueeFmeWme ÒeeHle efkeÀ³ee~ leye mes nceves Dee@ìesceesefìJe,S³ejesmHesme,Yeejer GÐeesie Deewj Tpee& #es$ees ceW SHueerkesÀMeve keÀes yesnlej {bie mes Hetje keÀjves kesÀ efueS efmemìce Deewj meeceûeer efJekeÀefmele keÀer nw~ jsle , efmejsefcekeÀ Deewj Oeeleg HeeG[j kesÀ meeLe efÒebefìbie nceejer efJeMes<e%elee kesÀ cegK³e #es$e nQ~ ke̳ee DeeHe yelee mekeÀles nQ efkeÀ yeeFb[j pesefìbie lekeÀveerkeÀ kewÀmes keÀece keÀjleer nw? Gve SHueerkesÀMeve keÀes Gpeeiej keÀjvee efpevekesÀ efueS ³en efJeMes<e ©He mes GHe³eesieer nw? yeeFb[j pesefìbie ceW,HeeG[j êJe yeeFb[j keÀe Fmlesceeue efkeÀ³ee peelee nw~ Òeef¬eÀ³ee HeeG[j keÀer SkeÀ Heleueer ues³ej(Hejle) kesÀ meeLe Òemeej(SkeÌmeHewvmeve) kesÀ meeLe

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May - June 2019 |

|

47


EVENTS

NATIONAL Leading Expo on Corrgugated Industry.

JULY 2019 05 - 07 July 2019 SIGN INDIA 2019 Indoor & Outdoor Advertising and Signage Industry Exhibition. At : Pragati Maidan, New Delhi. info@signindiaexpo.com

At : Pragati Maidan, Delhi.

11 - 13 July 2019 COMPRINT 2019 Complete Printing & Converting Expo. At : Chennai Trade Centre, Chennai, Tamilnadu. www.comprintexpo.in

MEDIA EXPO 2019

15 - 18 July 2019 69TH NATIONAL GARMENT FAIR India’s Largest Apparel Trade Show. At : Bombay Exhibition Center, NESCO Complex Goregaon (E). www.cmai.in

www.cartontech.in

SEPTEMBER 2019 06 - 08 September 2019

International Expo on Indoor & Outdoor Advertising Industry. At : Pragati Maidan, New Delhi. www.themediaexpo.com 07 - 10 September 2019 NORTH EAST PRINT TECH 2019 North East India’s Leading Expo on Printing & Packaging Industry. At : Maniram Dewan Trade Centre, Guwahati, Assam. www.northeastprinttech.com

26 - 28 July 2019 GIFTS WORLD EXPO 2019 Leading Expo on Gifts Industry. At : Pragati Maidan, New Delhi, India. www.giftsworldexpo.com

26 - 28 September 2019 INTELPACK 2019 International Expo on Packaging Industry. At : Bombay Exhibition Centre, Mumbai. www.intelexpo.com

AUGUST 2019 02 - 04 Aug 2019 GARMENT TECHNOLOGY EXPO 2019 Leading Expo on Garment Industry. At : Helipad Grounds (Gandhi Nagar), Ahmedabad, Gujarat. www.garmenttechnologyexpo.com 04 - 06 Aug 2019 KINT SHOW Leading Expo on Garmenting Industry. At : Kangayam Road, Tirupur. www.knitshow.in 10 - 12 Aug 2019 GARTEX TEXPROCESS 2019 Leading Expo on Garment & Textile Machinery. At : Pragati Maidan, Delhi. www.gartexindia.com 28 - 31 Aug 2019 PACKPLUS DELHI 2019 The Total Packaging & Converting Event. At : Pragati Maidan, Delhi. www.packplus.in

03 - 06 December 2019 PAPEREX 2019 International Expo on Pulp, Paper & Allied Industries. At : Pragati Maidan, New Delhi. india.paperex-expo.com 05 - 08 December 2019 ITMACH INDIA 2019 Leading Show on Textile Machinery. At : The Exhibition Centre, Helipad Ground, Gandhinagar, Ahmedabad. www.itmach.com

JANUARY 2020 06 - 09 January 2020 PAMEX 2020 Leading Show on Printing & Packaging Industry. At : Bombay Exhibition Centre, Mumbai.

28 - 31 Aug 2019 CARTONTECH 2019

48 |

DECEMBER 2019

www.pamex.in

| May - June 2019






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