QUALITY CHANGES THE WORLD
QUALITY CHANGES THE WORLD
M
SANY Industrial Park, Economic and Technological Development Zone, Changsha, Hunan, China Zip 410100 Tel 0731- 84031888
Service 4008 87 8318
Fax 0731- 84031999
Consulting 4008 87 9318
Email sanyservice@sany.com.cn
Information about Agents
SANY ASPHALT BATCHING PLANT
As technologies and products are constantly updated, the material and technological specifications are subject to change without prior notice. The machines on the photos may likely include the additional equipment. Copyright @2011 SANY Group Co., Ltd All Rights Reversed, Reproduction, dissemination, sales, or modification of this manual are not allowed without authorization, prior to the permission of SANY Group Co., Ltd Š China Print Version March 2013
www.sany.com.cn
www.sany.com.cn
PACKAGE EXPERT WHOLE-HEARTED PROMISE
QUALITY CHANGES THE WORLD
Contents P04 P08
SANY Road Machinery Road Material Package Equipment Manufacturing Enterprise Mixing Plant Energy Conservation and Environmental Protection Technological Leader
P10
Global Largest Asphalt Plant Professional Production Base
P12
SANY Asphalt Mixing Plant
P22
SANY Mixing Plant Product Spectrum
P24
Technical Parameters
P38
Construction Cases
P40
SANY Service
“211” Promise, a Promise that to be Kep
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ENTERPRISE OVERVIEW
SANY ROAD MACHINERY SANY is located in the Economic and Technical Development Zone in Changsha, Hunan, mainly engaged in R&D, manufacture, and sales of the construction machinery, as the largest Chinese, and the 6th global construction machinery manufacturer. As an important member partner of SANY Heavy Industry, Hunan SANY Road Machinery Co., Ltd has become the domestic largest-scale supplier of package equipment for road machinery, and our road construction machinery products have spread in many countries and regions all over Europe, America, Africa, Southeast Asia, Australia, and Russia, etc. SANY Road Machinery has persistently upheld the enterprise mission of “Quality Changes the World”, and taken product quality as our own duty, the enhancement of complete machine performance as the core, based on the Asian largest intelligent manufacturing system. Through the full process scientific management of “R&D Recognition, Elaborate Manufacture, Rigorous Inspection, and Paramount Service”, SANY full-series products fused with sophisticated technologies have been built into trustworthy machinery competitive products typical of the international first-class standard. Through hard work for more than a decade, we have save strength to rise and create the future! SANY Road Machinery has more focused on providing customers with solutions to road construction package equipment of high matching performance, good comfort, and strong durability as well as high economic efficiency and environmental protection, at the same time while the grade the product serialization and specialization has been constantly expanded and enhanced, with a view to creating high value return for customers. “Construction of Roads in China, to be Checkless Everywhere,” and SANY Road Machinery has interpreted the beauty of machinery based on solid technical strength, to lead the tomorrow of the industry based on outstanding wisdom.
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SO FAR AS SANY ROAD
GLOBAL PACKAGE ROAD CONSTRUCTION EQUIPMENT FIELD MOST RESPONSIBLE PACEMAKER
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ROAD MATERIAL PACKAGE EQUIPMENT MANUFACTURING ENTERPRISE MIXING PLANT ENERGY CONSERVATION AND ENVIRONMENTAL PROTECTION TECHNOLOGICAL LEADER SANY ASPHALT BATCHING PLANT
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THE WORLD'S LARGEST PROFESSIONAL PRODUCTION BASE OF ASPHALT STATION FACTORY PLANNING Road Machinery Changde Industrial Park is located in the beautiful ancient city Shanquan - Deshan Economic Development Zone in Changde City, as a subsidiary Changde company of SANY Heavy Industry Road Machinery Business Department. The company upholds the enterprise tenet of “Establishing the First-Class Enterprise, Bringing up the First-Class Talents, and Making the First-Class Contributions”, and commits itself to build the industrial park into the global largest production base for road construction materials and package equipment. The construction of the company was begun in 2009, and the planned land occupancy is more than 1000mu. The 1st-phase project was already constructed and launched in product in 2011, mainly producing asphalt batching plant, and head regeneration equipment. It is estimated that the industrial park will be totally built up within 5 years, and the products will cover asphalt mixing equipment, asphalt transporting equipment, heat regeneration equipment, stabilized water mixing equipment, and other many fields, to achieve a production value exceeding RMB3 billion within 5 years.
2006 2005 The first set of LB300 asphalt mixing plant was off line and put up for sale, which expanded the asphalt road package equipment product field.
LB2000, and LB4000 asphalt batching plant were offline and put up for sale.
2008 Horizontal LB3000c, and LB4000c mixing plants characterized by small land occupancy, energy conservation and urban type were offline and put up for sale.
KEY EQUIPMENT At present, we are insisting on the principle of technical progress and technical innovation, according to the lean productionline manufacturing guideline and rational layout, to increase the equipment automation degree, with advanced, and mature production process and equipment adopted, to exert ourselves to build the SANY Heavy Industry Production Style (SPS) with the characteristics of SANY Heavy Industry, adaptable to production of construction machinery, so as to achieve “Lean Production and Fine Products.” The company has developed the steel pretreatment equipment, has introduced the fully automatic shot blasting, spray coating, and drying integrated painting line, and has imported the welding special robots and special machines, in addition to owning a large group of CNC processing equipment, and sheet metal cutting equipment (laser cutting, and fine plasma cutting machines), to achieve internationalization of production q ual i ty, and to stri v e for the comp any ’s whole manufacturing equipment and construction technology to catch up with the international advanced standard
2009 The products of LB2000E, LB3000B, and LB4000B three types adaptable to international requirements were offline, and export of SANY asphalt batching plant was achieved.
QUALITY MANAGEMENT At present, the company owns a complete set of quality management and control systems for control over the process from blanking to installation and adjustment, has solved multiple difficult bottleneck problems technically in terms of key techniques and key parts and components, and has obtained almost more than 50 national patents in the aspects of asphalt measurement, etc, which has ensured the reliability of product quality. The company’s products have passed the national ISO9000 Quality System Certification, ISO1400 Environmental Management System Certification, OHSAS18001 Occupational Health and Safety Management System Certification, and have been recognized as the Chinese renowned trademarks, national “inspection-exempt products,” Chinese brand products, and the iconic brands of the Chinese construction machinery industry.
2011 SLB5000 large asphalt mixing plant was offline, symbolizing that SANY asphalt plants had stepped into the rank of the large-scale asphalt plants. In the same year, the company was appraised as the “Key Construction Advanced Unit” by the Government of Changde City, Hunan Province.
2012 SANY heat regeneration equipment was offline and put up for sale, symbolizing that the company had entered into the field of environment-friendly asphalt regeneration. In the same year, the company was appraised as one of the “10 Top Industrial Enterprises” by the Government of Changde City, Hunan Province.
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SANY ASPHALT BATCHING PLANT HIGH-PERFORMANCE SECURITY HIGH MEASURING ACCURACY LOW DUST EMISSIONS ENERGY EFFICIENT LARGE CAPACITY
REMOTE INTELLIGENT DIAGNOSIS
CONTAINER MODULE STABLE AND RELIABLE OPERATION
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三一沥青搅拌站 SANY ASPHALT MIXING PLANT
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ENERGY EFFICIENT MIXING EFFICIENCY
15%
The domestic first set of thermal efficiency experimental platform is provided, with rationally matched drum blade arrangement and burner flame, and heat exchange efficiency reaches 85%. The stepless frequency-changing cold material control technology is applied, to achieve automatic feeding adjustment, and reduce overflow of hot aggregates.
85%
LARGE CAPACITY The higher industry output standard, and 15% capacity redundancy design have ensured that the volume of production is stable under the atrocious operating conditions. The high-efficient main mixer unit has increased the mixing efficiency by 15%, and saved the mixing time by 10%.
HEAT EXCHANGE EFFICIENCY
MIXING TIME
10 %
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LOW DUST EMISSIONS
HIGH MEASURING ACCURACY
Dust removal system designed through flow field dynamics analysis software is applied, with a container type dust remover integrating the gravity dust removal and cloth bag dust removal into an organic whole. The gravity dust removal efficiency is≥ 85%, and the tail gas dust concentration is ≤ 20mg/Nm3, after cloth bag dust removal, lower than the industry standard 100mg/Nm3 for 5 times. The Nomex 500g/m2 fiber cloth bag of Du Pont China exclusive agency is used, featuring strong corrosion resistance, long service life, and good filtration effect.
The asphalt scale is in the gravity-flow structure, with frequency changing control+ secondary measuring technique applied, for fall to be automatically corrected, and the asphalt measuring accuracy reaches: Static ±0.25%, and Dynamic ±1.0%. Powder Measuring Accuracy Reaching: Static ±0.25%, and Dynamic ±1.0% Asymmetric double-door structure is applied to aggregate measurement, fall to be automatically corrected, quick before slow, and the measuring accuracy reaches: Static ±0.3%, and Dynamic ±1.5%.
Batch
Simulation technique is applied to analyze and optimize the effect diagram of the dust removal system.
Bitumen Aggregate Ratio
Bitumen Aggregate Ratio Error: ≤±0.05%
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HIGH-PERFORMANCE SECURITY
REMOTE INTELLIGENT DIAGNOSIS
The mechanical – electrical interlocking technique of the national patent technique is provided, while the safety mechanical locks are installed on the access doors of respective key parts, the safety electrical key is fitted on the corresponding electrical control cabinet, to ensure safe power cut when the access door is opened. The inspection and maintenance platforms spread all over respective modules allow the inspection and maintenance work to be convenient and safe.
SANY original expert management system, the mixing plant manager is able to achieve the remote production management, through the dialogue between this system and the operator.
GCP Remote Data Maintenance GPS positioning system and G_RS remote data transmission system are applied, to achieve the asphalt mixing plant production data upload, and download, as well as equipment fault remove intelligent diagnosis and fault earning warning.
Dual Redundancy, for Control Performance to be More Reliable PLC+PC control mode, and dual redundancy design have ensured that the equipment is provided with higher reliability, while the aggregate measuring sequence may b e randomly adjusted, and the operation is more flexible.
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CONTAINER MODULE The modules are in complete modular structure, easy for disassembly and assembly, and convenient for transportation. Modules can be randomly combined, and the multiple structural forms can meet the customer individualized requirement in an all-round way. Site arrangement can be made at any random angle, according to requirement and site situation.
STABLE AND RELIABLE OPERATION International famous brand components are purchased for all the key drive control elements.
The system design program of one-stage cold dry, two-stage buffer, and staged filtration is applied to the maintenance-free pneumatic system, and the international famous brands are used for all the air compressor and original pneumatic parts, able to sustainably and reliably work under the extreme environment of -10 ℃ ～ 50℃. Zonal heating method is adopted for asphalt tank, typical of quick heating and energy saving.
Silo Type Cold Aggregate Batching System is employed
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SANY MIXING PLANT PRODUCT SPECTRUM Type Name 2000 Series Asphalt Mixing Plant
SLB2000B
SLB2000D
2500 Series Asphalt Mixing Plant
SLB2500
SLB2500B
SLB2500C
SLB2500D
3000 Series Asphalt Mixing Plant
LB3000
LB3000B
LB3000C
LB3000D
4000 Series Asphalt Mixing Plant
LB4000
LB4000B
LB4000C
LB4000D
5000 Asphalt Mixing Plant
SLB5000
Heat Regeneration Equipment
RZS120
Stabilized Soil Mixing Plant
SWM600
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TECHNICAL PARAMETER 2000 Series Asphalt Mixing Plant Technical Parameters
Type
SLB2000B
SLB2000D
Rated capacity
160t/h
160t/h
Installed power
380kW
380kW
Cold storage number
4
4
Cold storage cubage
13m3
13m3
Loading width
3.6m
3.6m
Drying cylinder length
8.5m
8.5m
Drying cylinder diameter
2.0m
2.0m
Drying cylinder driving power
4×11kW
4×11kW
Burner
13.9MW
13.9MW
Fuel The wind speed
light oil， heavy oil， natural gas， coal gas， liquefied gas， buggy 45000Nm3/h
45000Nm3/h
Induced draft fan power
90kW
90kW
Filter area
520m2
520m2
Oscillating screen
5 floors 1740
5 floors 1740
Hot aggregate storage bin
20m3
20m3
Rated mixing capacity
2000kg
2000kg
Mixing power
2×30kW
2×30kW
Finished product warehouse
50t
──
Material transport trolley power
──
──
powder Add silo
45m3
45m3
powder Recovery silo
50m3
30m3
Diesel tank
10000L
10000L
Asphalt tank
2×50000L
2×50000L
Heavy oil tank
30000L
30000L
Heating furnace
600.000kcal/h
600.000kcal/h
SLB2000B
SLB2000D
Technical Features: Drying/dedusting system integrated, for the heat radiation area to be minimized, and the thermal efficiency to be increased by 3% compared with the conventional structures. The area of land occupancy is reduced by 30% compared with the conventional structures. Line and angle two layout forms are available, optional, able for changeover, and able for adjustment, adaptable to be installed on narrow, complicated, and irregular sites.
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TECHNICAL PARAMETER 2500 Series Asphalt Mixing Plant Technical Parameters
Type
SLB2500
SLB2500B
SLB2500C
SLB2500D
Rated capacity
200t/h
200t/h
200t/h
200t/h
Installed power
542kW
494kW
498kW
496kW
Cold storage number
5
5
5
5
Cold storage cubage
13m3
13m3
13m3
13m3
Loading width
3.6m
3.6m
3.6m
3.6m
Drying cylinder length
9m
9m
9m
9m
Drying cylinder diameter
2.2m
2.2m
2.2m
2.2m
Drying cylinder driving power
4×15kW
4×15kW
4×15kW
4×15kW
Burner
18.6MW
18.6MW
18.6MW
18.6MW
Fuel
light oil， heavy oil， natural gas， coal gas， liquefied gas， buggy
The wind speed
54000Nm3/h
54000Nm3/h
54000Nm3/h
54000Nm3/h
Induced draft fan power
110kW
110kW
110kW
110kW
Filter area
760m2
760m2
760m2
760m2
Oscillating screen
5 floors 1840
5 floors 1840
5 floors 1840
5 floors 1840
Hot aggregate storage bin
30m3
30m3
30m3
30m3
Rated mixing capacity
2500kg
2500kg
2500kg
2500kg
Mixing power
2×37kW
2×37kW
2×37kW
2×37kW
Finished product warehouse
160t
60t
160t
──
Material transport trolley power
45kW
──
4kW
──
powder Add silo
50m3
50m3
50m3
50m3
powder Recovery silo
30m3
70m3
70m3
30m3
Diesel tank
30000L
30000L
30000L
30000L
Asphalt tank
2×50000L
2×50000L
2×50000L
2×50000L
Heavy oil tank
30000L
30000L
30000L
30000L
Heating furnace
600.000kcal/h
600.000kcal/h
600.000kcal/h
600.000kcal/h
SLB2500
SLB2500B
SLB2500C
SLB2500D
Technical Features: Any of the four structures for side-mounted, integrated, horizontal, and vertical installations is optional, and one style suitable to you is always available. Light oil, heavy oil, natural gas, coal gas, liquefied gas, or any kind or high/heavy oil dual use, and oil/gas dual use, and other schemes may be selected according to the local energy environments. Optimized functional configuration has allowed this series product to be concurrently provided with the characteristics of highway, urban utility, and commodity station.
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TECHNICAL PARAMETER 3000 Series Asphalt Mixing Plant Technical Parameters
Type
LB3000
LB3000B
LB3000C
LB3000D
Rated capacity
240t/h
240t/h
240t/h
240t/h
Installed power
640kW
596kW
596kW
584kW
Cold storage number
5
5
5
5
Cold storage cubage
13m3
13m3
13m3
13m3
Loading width
3.6m
3.6m
3.6m
3.6m
Drying cylinder length
10m
10m
10m
10m
Drying cylinder diameter
2.5m
2.5m
2.5m
2.5m
Drying cylinder driving power
4×22kW
4×22kW
4×22kW
4×22kW
Burner
18.6MW
18.6MW
18.6MW
18.6MW
Fuel
light oil， heavy oil， natural gas， coal gas， liquefied gas， buggy
The wind speed
85000Nm3/h
85000Nm3/h
85000Nm3/h
85000Nm3/h
Induced draft fan power
160kW
160kW
160kW
160kW
Filter area
900m2
900m2
900m2
900m2
Oscillating screen
5 floors 2050
5 floors 2050
5 floors 2050
5 floors 2050
Hot aggregate storage bin
50m3
50m3
50m3
50m3
Rated mixing capacity
3000kg
3000kg
3000kg
3000kg
Mixing power
2×37kW
2×37kW
2×37kW
2×37kW
Finished product warehouse
160t
70t
160t
──
Material transport trolley power
55kW
4kW
4kW
──
powder Add silo
50m3
50m3
50m3
50m3
powder Recovery silo
40m3
80m3
80m3
40m3
Diesel tank
30000L
30000L
30000L
30000L
Asphalt tank
3×50000L
3×50000L
3×50000L
3×50000L
Heavy oil tank
2×30000L
2×30000L
2×30000L
2×30000L
Heating furnace
750.000kcal/h
750.000kcal/h
750.000kcal/h
750.000kcal/h
LB3000
LB3000B
LB3000C
LB3000D
Technical Features: This model of product is the prototype machine for SANY asphalt batching plant, featured by stable operation and high reliability. It is characterized by strong over-production capacity, provided with more than 15% overproduction capacity under the standard operating conditions. SANY original comprehensive accurate measuring technique is applied, the dynamic measuring accuracy for aggregate, powder, and asphalt is higher by far than the industry standard, and RMB5`10 cost is saved for each production of 1t finished material compared with that of the similar materials through other measuring techniques.
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TECHNICAL PARAMETER 4000 Series Asphalt Mixing Plant Technical Parameters
Type
LB4000
LB4000B
LB4000C
LB4000D
Rated capacity
320t/h
320t/h
320t/h
320t/h
Installed power
800kW
728kW
728kW
724kW
Cold storage number
6
6
6
6
Cold storage cubage
13m3
13m3
13m3
13m3
Loading width
3.6m
3.6m
3.6m
3.6m
Drying cylinder length
11m
11m
11m
11m
Drying cylinder diameter
2.75m
2.75m
2.75m
2.75m
Drying cylinder driving power
4×30kW
4×30kW
4×30kW
4×30kW
Burner
24.0MW
24.0MW
24.0MW
24.0MW
Fuel The wind speed
light oil， heavy oil， natural gas， coal gas， liquefied gas， buggy 98000Nm3/h
98000Nm3/h
98000Nm3/h
98000Nm3/h
Induced draft fan power
185kW
185kW
185kW
185kW
Filter area
1200m2
1200m2
1200m2
1200m2
Oscillating screen
6 floors 2256
6 floors 2256
6 floors 2256
6 floors 2256
Hot aggregate storage bin
65m3
65m3
65m3
65m3
Rated mixing capacity
4000kg
4000kg
4000kg
4000kg
Mixing power
2×45kW
2×45kW
2×45kW
2×45kW
Finished product warehouse
200t
90t
200t
──
Material transport trolley power
75kW
4kW
4kW
──
powder Add silo
60m3
60m3
60m3
60m3
powder Recovery silo
45m3
80m3
80m3
45m3
Diesel tank
30000L
30000L
30000L
30000L
Asphalt tank
4×50000L
4×50000L
4×50000L
4×50000L
Heavy oil tank
2×30000L
2×30000L
2×30000L
2×30000L
Heating furnace
750.000kcal/h
750.000kcal/h
750.000kcal/h
750.000kcal/h
LB4000
LB4000B
LB4000C
LB4000D
Technical Features: The induced draft fan is under frequency-changing control for adjustment of air delivery, and the energy saving is ≥ 30% compared with that of the similar induced draft fans under other controls. Ultra-strong mixing capacity and super-large storage volume have ensured the high-yielding stabilized operation of the equipment.
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TECHNICAL PARAMETER 5000 Asphalt Mixing Plant Technical Parameters
Type
SLB5000
Rated capacity
400t/h
Installed power
970kW
Cold storage number
6
Cold storage cubage
15m3
Loading width
3.6m
Drying cylinder length
12m
Drying cylinder diameter
2.9m
Drying cylinder driving power
4×30kW
Burner
35.0MW
Fuel
light oil， heavy oil， natural gas， coal gas， liquefied gas
The wind speed
120000Nm3/h
Induced draft fan power
220kW
Filter area
1500m2
Oscillating screen
6 floors 2656
Hot aggregate storage bin
65m3
Rated mixing capacity
5000kg
Mixing power
2×75kW
Finished product warehouse
水平式 200t
Material transport trolley power
4kW
powder Add silo
80m3
powder Recovery silo
80m3
Diesel tank
30000L
Asphalt tank
6×50000L
Heavy oil tank
2×30000L
Heating furnace
1000.000kcal/h
SLB5000
Technical Features: This model of product is provided with super-large production capacity, especially adaptable to construction requirements of large work quantity and short construction period. Rational design of the equipment, and optimized concept on respective links have maximally improved efficiency, and reduced oil consumption, power consumption, maintenance cost, and other operation costs. The unique safety interlocking system ensures the production safety with no risk at all. Dust emission has reached the European strictest environmental protection standard: Fume emission at any discharge outlet is ≤ 20mg /Nm3, and the smoke exhaust concentration reaches the level 1 of Lingeman.
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CASES
Bahrain
Juxin, Tangshan
Nakuru, Kenya
Hongda, Shengchi, Henan
Changde, Hunan
Laishan, Shandong
Huanggang, Hubei
Botou, Hebei
Dinghai, Zhoushan
Yemen
Panjing, Liaoning
Longkou, Shandong
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SERVICE A Promise of “211” to be Kept “211” Digital Promise for Road Machinery Service
4008 87 8318 Consultation and Complaint Tel: 4008 87 9318 After Service Hotline:
Arrival at Customer Site within 2 Hours After call request is received Service Response Speed Promise: Arrival at the Customer Site within 2 Hours for Main Markets (or First-Tier Cities) Arrival at the Prefecture-Level Cities within 4 Hours, Arrival inside Province within 8 Hours, and Arrival at Xinjiang, Tibet, and Qinghai within 24 Hours
Average Failure Solved for Customer within 1 Day Service Rehabilitation Speed Promise: Solving Average Failure for Customer within 1 Day, after Call Request Received Treatment of Shutdown Failure Completed within 2 Days (48 Hours), beginning from Customer Dialing 4008878318 Service Hotline Free Compensation for Maintenance of the Equipment Involved for Once, if not Rehabilitated within 2 Days (except Customer Responsibility or Force Majeure Factors), for Equipment Shutdown Failure within Warranty Period Arising from Quality Issue) Maintenance Items: Engine Oil, Engine Oil Filter Core, Subject to the Delivery Specification of SANY Heavy Industry for the Product Involved Failure Arising from Unused SANY Authentic Accessory, or Non-Product Design and Non-Quality Issue, and Overdue Repayment for Equipment All not Falling into the Scope of Compensation
Accurate Arrival of Goods for Common Accessories within 1 Day Professional Accessory Query System, Accurate and Prompt Accurate Arrival of Common Accessory at the Local Warehouse within 1 Day
QUALITY CHANGES THE WORLD SERVICE CREATE VALUE SANY currently has set up agents globally in more than 200 countries and regions, and the Road Machinery Business Department has set up 16 agents nationwide, and has established 141 offices and has more than 300 well-trained service engineers, ready for call requests for 24 hours. The self-contained storage system, and the four-in-one accessory supply security system including the warehouses at the headquarters, the regional center warehouses, the provincelevel warehouses, and the prefecture-level warehouses allow your equipment to be in trouble-free operation. The service outlets of the Road Machinery Department have covered all the provinces and cities nationwide except Tibet.
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