SANY TRAILER-MOUNTED CONCRETE PUMP
SANY TRAILER-MOUNTED CONCRETE PUMP
SANY Industry Town, Changsha Economic and Technological Development Zone, Hunan Province, China Service Line +86 4006 098 318 E-mail crd@sany.com.cn
Distributor Info. Materials and specifications are subject to change without further notice in accordance with our continuous innovation. Photos and illustrations may include additional equipment.
www.sanygroup.com
Š Printed in China File No.: 59009869 Date: Jan 2014
www.sanygroup.com
QUALITY QUALITY CHANGES CHANGES THE THE WORLD. WORLD.
品质改变世界
1 /2 SANY CONCRETE PUMP SANYTRAILER-MOUNTED TRAILER-MOUNTED 拖式混凝土输送泵 CONCRETE PUMP
DRIVE CHINA'S RISE SHOW NATIONAL POWER
12 20 11 20 10 20 09 20 08 20 07 20 06 20 05 20 03 20 02 20 98 19 97 19
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3 /4 SANY TRAILER-MOUNTED CONCRETE PUMP
SANY TRAILER-MOUNTED CONCRETE PUMP UPGRADES TO Pump King Of The World, Class 5A Quality Rank The Top In Sales Volume For 10-Odd Years
QUALITY CHANGES THE WORLD.
5 /6
QUALITY CHANGES THE WORLD.
SANY TRAILER-MOUNTED CONCRETE PUMP
828
CHALLENGE THE SKY’S HEIGHT By virtue of its unrivaled technical strength in the trailer-mounted concrete pump sector, SANY continuously created the vertical concrete pumping record in China and even in the world. Amongst those high-rise buildings with height of above 300 m that have been completed or are under construction, 80% of them are participated by SANY trailer-mounted concrete pump.
632
SANY trailer-mounted concrete pump contributes to China’s every breakthrough in height.
530 492 490 450 406 300.8
Shenzhen SEG Plaza
Hong Kong International Financial Center
Guangzhou TV Tower
Hong Kong International Commerce Center
Shanghai World Financial Center
Guangzhou East Tower
Shanghai Tower
Burj Dubai
7 /8
QUALITY CHANGES THE WORLD.
SANY TRAILER-MOUNTED CONCRETE PUMP
A NY DISTANCE Pumping of marine concrete surpasses 1,000m With a total length of 41.58km, Qingdao Bay Bridge is the world’s longest cross-sea bridge. The bridge is located in Kiaochow Bay sea area, where the sea water is of high saline degree and strong corrosiveness. Moreover, the bridge shall be resistant to freezing-thaw abrasion more than 50 times per year. Due to this, the bridge pier shall be poured with the dedicated high-performance marine concrete with extremely high viscosity and resistance. That poses extremely rigorous requirement to the concrete pump. SANY HBT80C-2122 trailer pump was employed in the bridge concrete pump construction. Thanks to its super strong pumping capacity and steady performance, the pump created a long-distance marine concrete pumping record (above 1,000 m).
Theoretically, horizontal pumping distance exceeds 4,000m
缓冲制动能量回收技术
SANY has developed the super pump with outlet pressure of 50MPa, which ranked the world top. Also, it renewed the trailer-mounted concrete pump’s theoretic horizontal pumping distance to more than 4,000 m.
9 / 10 SANY TRAILER-MOUNTED CONCRETE PUMP
A NY PLACE -22°C cannot freeze SANY trailer-mounted concrete pump’s rampant power In the winter of 2007, Moscow’s temperature reached -22°C. However, SANY trailer-mounted concrete pump operated normally in construction of the Russian Federation Building. By virtue of its strong product stability and adaptability, SANY trailermounted concrete pump won reputation in the entire Europe.
55°C ignites SANY trailer-mounted concrete pump’s passion of creating the world record in pumping height In the midsummer of 2007, temperature in Dubai is extremely high. At the construction site of Burj Dubai, reputed as the World No. 1 Skyscraper, the temperature rocketed to more than 50°C, but SANY HBT120C-2120D trailer-mounted concrete pump still operated in order.
2
QUALITY CHANGES THE WORLD.
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QUALITY CHANGES THE WORLD.
SANY TRAILER-MOUNTED CONCRETE PUMP
A NY DURATION 12h Continuous Pumping: SANY Trailer-mounted Concrete Pump Lives up to Its Mission In the Wushan Yangtze River Bridge Steel Pipe Concrete Pumping Project, SANY trailer-mounted concrete pump created three world records: steel pipe concrete pumping length hits 560 m, and steel pipe single continuous concrete pumping volume hits 600 m3, and steel pipe single continuous concrete pumping time exceeds 12 h.
Continuous Pouring of 60,000m3 concrete completed in 60h In the concrete pouring for Shanghai Tower, reputed as China No. 1 skyscraper (height: 632m), the entire groundsill pouring project employs SANY pumping equipment, and 18 SANY equipment (including four trailer-mounted concrete pumps) completed the incessant pouring for 60,000 m3 concrete within 60 h.
SANY Trailer-mounted Concrete Pump’s Construction in Wushan Yangtze River Bridge Project
SANY Trailer-mounted Concrete Pump’s Construction at Shanghai Tower.
13 / 14 SANY TRAILER-MOUNTED CONCRETE PUMP
A NY FLUID Easily handle pumping of difficult concrete like B90, C150, and 3-gradation concrete Moscow Federation Building is reputed as the World No.1 Steel Bar Building of Concrete Structure. During the project construction process, SANY trailer-mounted concrete pump successfully pumped B90 (equivalent to C110) concrete vertically to a height of 120m. In projects like Three Gorges Hydropower Station and Guangxi Dahua Hydropower Station etc., aggregate of super diameter is a hard nut in pouring work. SANY 120A concrete delivery pump can pump the aggregate with diameter of up to 80mm, which resolves the world hard nut that three-graded concrete cannot be pumped. In Japan Tokyo Yomiuri Shimbun Building Project, concrete pumping height is up to 200 m, and some concrete strength even hits C150. SANY HBT80C-818D trailermounted concrete pump partook in the Japan-based project and lived up to its mission. That exemplifies the rejuvenation of Chinese nation.
Silt, slag, waste materials and mortar etc can be pumped SANY’s product lines involve such special-purpose pumps as filling pump, tubular pile pump, and mortar pump etc., and so they can pump different special media, including slag, silt, sewage, mortar, and industry waste etc.
Motar pump
QUALITY CHANGES THE WORLD.
15 / 16
品质改变世界
QUALITY QUALITY CHANGES CHANGES THE THE WORLD. WORLD.
SANY TRAILER-MOUNTED CONCRETE PUMP SANY TRAILER-MOUNTED 拖式混凝土输送泵 CONCRETE PUMP
5 CORE PUMP TECHNOLOGY THE WORLD HIGHEST QUALITY
INTELLIGENT CONTROL SYSTEM
ADVANCED HYDRAULIC SYSTEM
EFFICIENT PUMP SYSTEM ADVANCED ENERGY-SAVING TECHNOLOGY
EXTREME WEAR-RESISTING TECHNOLOGY
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QUALITY CHANGES THE WORLD.
SANY TRAILER-MOUNTED CONCRETE PUMP
ADVANCED HYDRAULIC SYSTEM
INTELLIGENT CONTROL SYSTEM
Pressure difference sensing & reversing hydraulic system
Fault self-diagnosis technology
SANY trailer-mounted concrete pump adopts pressure difference sensing & reversing technology, in addition to electro-hydraulic proportional buffering technology. Therefore, the pump has not only features like self-cyclic impurities filtering by open-type system, hydraulic oil’s high cleanliness, and low temperature etc., but also characteristics like close-type system’s small reversing impact. That helps improve the system efficiency to the maximum extent, mitigate abrasion between parts, prolong the equipment’s service life, and reduce the maintenance cost.
Monitor the pump status at any time, as well as monitor and diagnose more than 50 faults in real time, reduce the troubleshooting time by 70%, and save the time and worry for you.
Normal system pressure curve 240
240
160
160
80
80
0
4
8
12
16
20
0
Pressure difference sensing & reversing hydraulic system curve
4
8
12
16
The system adopts high-pressure, large-flow, and electro-hydraulic precision control main valve, as well as integrated valve bank with optimized runner design and layout. Due to this, the system features short reversing time, small pressure loss, low temperature, and high reliability.
Make two concrete pistons retract into the water tank only by using one button. Due to this, the time for replacement and maintenance is reduced by half, and daily maintenance is more convenient.
Adopt the dedicated pumping motion controller, integrate classic pumping algorithm and function library, making the arithmetic speed faster and performance more excellent. That perfectly integrates with the pumping condition.
Compulsory pumping technology When the peripheral test loop incurs faults during the construction process, “Compulsory” function starting pump operation can be activated for emergency handling.
Large-flow high-efficiency main valve system
Automatically retracted double-piston
Dedicated motion controller
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19 / 20 SANY TRAILER-MOUNTED CONCRETE PUMP
EFFICIENT PUMP SYSTEM High-efficiency pumping technology
Large-bore reversing cylinder
Adopt pressure difference sensing & reversing technology and main oil pump electric proportional control buffering technology to shorten the reversing time, optimize the main oil cylinder and swing cylinder buffering & reversing time matching, and realize high-efficiency pumping.
Adopt large-bore reversing cylinder, making the reversing powerful, and perfectly avoid pipe blocking.
Large-power mixing motor Forced feeding by large-displacement and large-torque steel ball motor. Mix normally when there is aggregate difference and the hopper is heightened. That will prevent the mixing motor from getting stuck and improve the aggregate absorbing performance.
New-type hopper Optimize the hopper’s inner cavity, improve the aggregate absorbing efficiency, and guard against aggregate inapplicability, and easily handle high-difficulty concrete.
QUALITY CHANGES THE WORLD.
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QUALITY CHANGES THE WORLD.
SANY TRAILER-MOUNTED CONCRETE PUMP
ADVANCED ENERGY-SAVING TECHNOLOGY
EXTREME WEAR-RESISTING TECHNOLOGY
New-generation energy-saving technology, and automatically adjust the engine and power according to the load, making every drop of fuel produce strong power, and save the energy by 25%.
G5 improved wearing part Adopt Sino-Germany high-tech materials and advanced technology to greatly improve the product performance Energy consumption: a decline of
Discharge port
Wear plate and cutting ring
Discharge port
Wear plate and cutting ring Concrete piston
Inner bushing adopts the special steel, whose abrasive resistance is 15 times that of ordinary steel, with service life hitting 60,000 to 80,000 m3.
Fuel consumption comparison table Fuel consumption(ml/m3) High
Won the Level-I Prize of Hunan Provincial Award for Progress in Science and Technology (the top prize in construction machinery sector) and the gold prize of Chinese Patent Award.
Before energy saving
After energy saving Low
30%
50%
70%
90%
Displacement
Adopt special inlaying process, with connecting strength surpassing 100MPa. Of which, the wear plate’s service life is up to 50,000 to 60,000 m3, and the cutting ring’s service life hits 20,000 to 30,000 m3.
Concrete piston Take rubber as the substrate, and on its exterior layer there is compound wear-resisting fabric, which is extremely resistant to pressure, heat, and abrasion, and applicable to different severe working conditions, with service life hitting 25,000 to 30,000 m3.
Delivery cylinder
Delivery cylinder
The inner layer is plated with chrome with thickness of above 3mm, and so its hardness exceeds HV900, with service life hitting 100,000 to 140,000 m3.
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QUALITY CHANGES THE WORLD.
SANY TRAILER-MOUNTED CONCRETE PUMP
PRODUCT SPECTRUM
TECHNICAL PARAMETER Electric
S VALVE
GATE VALVE
OUTPUT Diesel
Electric
Diesel
Model
HBT6006A-5
HBT6013C-5
HBT6016C-5
HBT8022C-5
Dimension (L×W×H)
mm
6587 ╳ 2099 ╳ 2232
6095 ╳ 2100 ╳ 2232
6495 ╳ 2100 ╳ 2232
7215 ╳ 2125 ╳ 2540
Feeding height
mm
1415
1320
1320
1420
kg
6100
6130
6600
10520
Item
Electric
Gross weight
HBT6013C-5D
HBT6013C-5
HBT6006A-5D
60 HBT6016C-5D 80
HBT8018C-5D
120
HBT12020C-5D
Ultra-high pressure
HBT6016C-5 HBT8022C-5
HBT6006A-5
Max. Delivery Pressure
MPa
7
8 /13
10 /16
14 /22
Max. Output
m3/h
70
65 /40
70 /45
85 /50
Delivery Cylinder (Bore/stroke)
mm
200/1400
200/1400
200/1800
200/2100
Engine Power
kW
75
90
110
2×110
3
0.6
0.7
0.7
0.7
Hopper Capacity
m
Diesel Model
HBT6006A-5D
HBT6013C-5D
HBT6016C-5D
HBT8018C-5D
HBT12020C-5D
Dimension (L×W×H)
mm
6787 ╳ 2099 ╳ 2628
6695 ╳ 2068 ╳ 2068
6736 ╳ 2125 ╳ 2628
7161 ╳ 2125 ╳ 2628
7413 ╳ 2125 ╳ 2900
Feeding height
mm
1415
1320
1420
1420
1420
kg
6300
6100
6600
7300
9100
Item
HBT9028CH-5D HBT9035CH-5D
Gross weight Max. Delivery Pressure
MPa
7
8/13
10/16
10/18
13/21
Max. Output
m3/h
70
65/40
75/45
85/50
120/75
Delivery Cylinder (Bore/stroke)
mm
200/1400
200/1400
200/1800
200/1800
200/2100
Engine Power
kW
115
115
186
186
273
3
0.6
0.7
0.7
0.7
0.7
Hopper Capacity
60 SERIES
80 SERIES
Gate valve/S valve Electric/Diesel Max. delivery pressure: 7/13/16 Mpa Max. concrete output: 65/70/75 m3/h Engine Power (Electric): 75/90/110 kW Engine Power (Diesel): 115/186 kW
S valve Electric/Diesel Max. delivery pressure : 18/22 Mpa Max. concrete output: 85 m3/h Engine Power (Electric): 2×110 kW Engine Power (Diesel): 186 kW
Ultra-high pressure Model
HBT9028CH-5D
HBT9035CH-5D
Dimension (L×W×H)
mm
7508 ╳ 2272 ╳ 2750
7914 ╳ 2490 ╳ 2950
Feeding height
mm
Item
Gross weight
120 SERIES
Ultra-high pressure SERIES
S valve Diesel Max. delivery pressure : 21 Mpa Max. concrete output: 120 m3/h Engine Power (Diesel): 273 kW
S valve Diesel Max. delivery pressure : 28/35 Mpa Max. concrete output: 95/100 m3/h Engine Power (Diesel): 2×186/2×273 kW
m
kg
1420 11500
13000
Max. Delivery Pressure
MPa
19/28
19/35
Max. Output
m3/h
95/70
100/78
Delivery Cylinder (Bore/stroke)
mm
200/2100
180/2100
Engine Power
kW
2×186
2×273
Hopper Capacity
m3
0.7
0.7