Sany Road Machinery
Hydraulic Motor Grader Hunan Sany Road Machinery Co., Ltd Apr. 2014
GLOBAL SANY Sany has established world-class manufacturing and R&D facilities in international market including the US, Germany, India and Brazil. Sany also runs 30 overseas subsidiaries across 7 major regions worldwide including South Africa, North Africa, Russia, Asian Pacific, Central Asia, Middle East and Latin America. Sany’s businesses have penetrated into more than 150 countries globally. Besides constantly improving the quality of products, Sany is also committed to providing customers with allround and efficient services. Spare parts warehouses and service centers have been set up in over 100 countries.
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Contents I. Model II. Features III. Comparison IV. Configuration V. Services Appendix: Optional and Parameters
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Model
目录 路机简介 产品系列——平地机 产品系列——摊铺机 产品系列——压路机 产品系列——沥青站 路机支持政策
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Model
Hydraulic Motor Grader • SHG190 • SHG190C
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Features
目录
路机简介 产品系列——平地机 产品系列——摊铺机 产品系列——压路机 产品系列——沥青站 路机支持政策
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Features
Exceptional Efficiency ďƒ˜ Short power transmission route maximizes power to the ground ďƒ˜ Power transmission efficiency is above 85%
Engine Tandem box
1 4
2 3
Pump Motor
Power Transmission 7
Features
Hydraulic Drive Hydraulic controlled steering minimize the impaction to the machine
Hydraulic drive route ďźš pump-----motor-----decelerator tandem box 8
Features
Easy to Operate ďƒ˜ Automatic gear shifting (5 forward and 5 backward), ďƒ˜ hydraulic drive system features continuously variable speed transmission, which can reduce gear shifting time by 30%.
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Features
Easy to Operate Load sensing technology reduces operating fatigue by 20%.
Fine grading （ low speed and lower load ）
Leveling （ intermediate speed and lower load ）
Snow removing （ high speed and low load ）
Mobility around job cites （ high speed ）
Bulldozing （ low speed and heavy load ）
Design principle ： Lower load——Economical Heavy load——powerful
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Features
Gear Drive Tandem Box Sany Gear drive tandem box: maintenance free Competitors’ Chain drive: chain needs to be changed every 1000 hours when working under heavy load
Sany: Gear drive tandem box
Competitor: Chain drive 11
Features
Slewing Bearing Circle Slewing bearing operating devices provides high working precision and long maintenance period.
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Features
Slewing Bearing 10000 hours maintenance free by refueling lubricating greases every 250 hours
Supporting circle
Slewing Circle
ď Ź
Sany
Competitor 13
Features
Slewing Bearing Slewing Accuracy (mm)
Service Life (h) 10000
accuracy
2
0.2
1000
Sany
Competitors in China
Sany
Competitors in China 14
Features
Key Components Key components adopt world’s most well-known brands including: Cummins, Rexroth, HUSCO.
Rexroth Pump
Deutz/Cumm ins Engine
Multi-way Valve
Rexroth Motor
Integrated control box
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Features
Intelligent Control SYMC control system can work even under severe working condition such as high temperature, high vibration, thick dust and so on.
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Features
Serviceability
Commonly used electrical components are centralized grouped for easy maintenance ďźˆ fuse, switcher and so on 
Maintenance prompt and automatic error diagnosis 17
Features
Serviceability Engine compartment cover
Air filter
Oil filter
Both sides of engine compartment covers can be opened for easy maintenance
Filters are all grouped and are in easy reach 18
Features
Safety
Rear of cab can bear load larger than 9.6 tons Rearview mirror
Top of cab can bear load larger than 32 tons
Front wheel
Each side of cab can bear load larger than 15 tons
Moldboard
Cab Meet FOPS/ROPS Certificate
Good visibility 19
Features
Safety Equipped with three braking systems ensure of high safety
Hydraulic auxiliary braking system
Internal expanding drum braking system
Oil-bathed multi-disc braking system 20
目录
Competitors Analysis
路机简介 产品系列——平地机 产品系列——摊铺机 产品系列——压路机 产品系列——沥青站 路机支持政策
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Competitors Analysis SHG 190
Traction Force
Competitors （ XCMGGR180 、 Tiangong PY180M ）
• Engine Model ： F6M1013EC
• Engine Model ： Shangchai SC8D190
• Engine Power ： 148kW
• Engine Power ： 140kW
• Standard Weight ： 15300kg
• Standard Weight ： 15400kg
• Traction Force: 82kN
• Traction Force : 79kN
Engine power of Sany SHG motor grader is 8kW and traction force is 3kN respectively ， efficiency increases 3.8% in comparison to competitors in China. 22
Competitors Analysis SHG 190
Grading Speed
Competitors （ XCMG GR180 、 Tiangong PY180M ）
• Hydraulic Drive （ Pump + Motor + decelerator tandem box ） • 5 backward speed options available: 0— 32km/h （ Maximum speed of each gear can be adjusted freely ）
• Torque Converter Drive （ Torque converter + gear box + rear axle tandem box ）
• Speed ： 3 Backward speed options ： 5\ 11\ 23km/h
Fast backward speed can save operating time by 39.1% and increase working efficiency by 19.6% in comparison to competitors in China. 23
Competitors Analysis SHG 190
Operating Force
Competitors （ XCMG GR180 、 Tiangong PY180M ）
• Invalid operating distance larger than 10mm • large impaction when shifting gears
• Invalid operating distance less than 3mm • No impaction of gear shifting
Joystick Operating force (N)
Front ： backward→forward
Rear ： forward→backward
Rear ： backward→forward
rear ： forward→backward
GR180 SHG190
29 23.7
37 26.5
32 30.5
34 29.2
Sany SHG motor grader reduces operating force up to 28.3% and gear shifting force exceeding 50% in comparison to competitors in China. 24
Competitors Analysis SHG 190
Control System
Competitors （ XCMG GR180 、 Tiangong PY180M ）
• SYMC control system displays all information when machine is working • Maintenance prompt and automatic error diagnosis • Pilot light, pop-up window and buzzer multi-levels alarm system
• Adopts PLC control system • No display ， unable to provide alarm via pop-up window and buzzer
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Competitors Analysis Structural Components –Drawbar & Slewing Bearing Articulation Structure Slewing Bearing & Moldboard Adjustment
CAT 140H
Volvo
Deere
SANY
136 min
106 min
64 min
Five min
96%
95%
92%
3.5%
(Text)
Maintenance time reduces 96% 26
目录
Configuration
路机简介 产品系列——平地机 产品系列——摊铺机 产品系列——压路机 产品系列——沥青站 路机支持政策
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Product Configuration
SHG190 | SHG190C Motor Grader Standard Configuration Name
Supplier
Name
Supplier
Engine
Deutz / Cummins
Shunt Valve
Rexroth
Cab
Sany
Piston Pump
Rexroth
Sany Motion Control Assembly
Sany
Piston Motor
Rexroth
Duplex Gear Pump
Parker
Duplex Gear Pump
Permco
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Services
目录
路机简介 产品系列——平地机 产品系列——摊铺机 产品系列——压路机 产品系列——沥青站 路机支持政策
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Service——Global network Sany has established more than 100 service branches globally, providing all-round and efficient service support for all the customers.
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Service All-round Service Service Responding speed Replying in15 min. for technical enquiry; Providing solutions online or heading to customers for on-site solution within 1h.
Pre-sales Service Free professional technical support; Providing various construction solutions;
In-Sales Service Product testing, transportation protection;
After Sales Service Free equipment installment; Free equipment periodical checking; Free service within warranty period; Only charge fees for service beyond the warranty period.
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Service Parts supply
Parts warehouses More 80,000 types of parts in Sany global warehouses ensure of customer’s needs.
Supply cycle 2 working days if parts are available at local warehouse. HQ parts will be shipped out in 3 days for urgent needs.
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Service Software update ď Ž Free software update in lifetime.
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Service Training support Training in HQ Training online Training on-site
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Quality Changes the World
Sany Road Machinery Co., Ltd 35 www.sany.com.cn
Appendix
目录
路机简介 产品系列——平地机 产品系列——摊铺机 产品系列——压路机 产品系列——沥青站 路机支持政策
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Appendix-Optional
Components
Key Parts
Optional
Pilot light
√
Rearview video
√
Front counterweight
√ √ √ √ √
Electric system
Front dozer blade
Working devices
Rear ripper Auto leveling system 12 feet moldboard （ 3.65m ）
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Appendix-Parameters Model
Basic parameters Performance parameters
Work parameters
SHG190
SHG190C
Engine type
/
BF6M1013EC
6CTAA8.3-C196
Rated power/ Revolution
kW/rpm
148/2300
148/2200
Dimension (standard ）
mm
9073×2648×3245
9073×2648×3245
Operating weight (Standard)
kg
15300
15300
Forward/Backward Speed
km/h
0 ～ 31±2
0 ～ 31±2
Traction
kN
82
82
Moldboard(standard/optional)
mm
3965/3660
3965/3660
Minimum ground clearance
mm
420
420
Front wheel steering angle
°
±45
±45
Front wheel tilt angle
°
±17
±17
Frame articulated joint steering angle
°
±25
±25
Front axle oscillation
°
±16
±16
Tandem box oscillation
°
±15
±15 38
Appendix-Parameters Dimension
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Appendix——Construction
Australia
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Peru
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Appendix——Construction Zambia
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Appendix——Construction Kirchner
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Appendix——Construction Khaulani, South Africa
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