krapPARK: Productive uses of wastewater sludge

Page 1

210,000,000 gallons of water distributed daily by Denver Water 140,000,000 gallons of wastewater treated daily by Metro Wastewater Reclamation District 350 gallons of water used daily by a single family home

down on energy use in wastewater treatment processes. By switching from the conventional anaerobic process to a composting system, thousands of dollars can be saved every year. Not only does composting reduce energy use and costs, but composted biosolids are productive in a variety of ways. Composting facilities help to reduce greenhouse gas emissions that are produced during the anaerobic digestion process. Commonly, composted biosolids can be applied to agricultural land to restore eroded soils and degraded crops, yet compost can be used to

Composting sludge is one of the most productive ways to cut on

primary clarifier

aeration basins

Energy Use

fer tilize household lawns, remediate brownfields, restore wetland habitats, and cap landfills.

29 kWh daily

Conventional Sludge Treatment Process

24189 kWh daily

834 homes

secondary wastewater process

average home consumption

KrapPARK is a project that proposes a system of composting facilities to create a more energy efficient wastewater treatment process. The compost web follows sludge from the beginning until final distribution to productive uses focusing in the Boulder, CO area. The network is easily replicable and can be linked to other wastewater facilities creating an energy efficient and productive landscape.

wastewater grit basin

productive uses of wastewater sludge Denver’s wastewater reclamation facility processes up to 140 million gallons of water daily, resulting in the production of 68 dry tons of sludge. The current sludge processing procedure, anaerobic digestion, of biosolids at the Denver facility requires large amounts of energy resulting in annual production costs of over a million dollars. With increasing population in the South Platte River Basin, energy use at wastewater facilities is expected to increase.

Wastewater Treatment Cycle

Goals & Objectives

chlorination/dechlorination river water

Utilize productive uses for composted sludge -Agricultural Application -Brownfield Reclamation -Landfill Capping -Wetland Restoration -Residential application

Reduce energy requirements through alternative sludge processing Reduce greenhouse emissions and landfill disposal of sludge and biosolids Reduce imports of biosolids to the South Platte River Basin

biosolid fertilizer

Engage community through interactive green waste sorting and composting processes

secondary clarifier

anearobic digestion

Benefits of Sludge Composting As Compared to Conventional Anaerobic Digestion Processes

Proposed Sludge Treatment Process Proposed Process

Aerated Pile Composting 18.3 kWh per dry ton

Current Process

Anaerobic Digestion 560 kWh per dry ton

Fo

68.50 38,360 $3,038.80 $1,120,112.00

rt C ol

68.50 1,253.55 $100.28 $36,602.00

dry tons daily daily kWh daily expenses yearly expenses

0.5% reclamation 1.5% rangeland

57%land application

river water

7% transfer

biosolid soil

8% stored

dry tons daily daily kWh daily expenses yearly expenses

wetland dechlorination

9% clarifier dewatering landfill

lin

B

s

ou

17% composting

ld er

Savings

N G

37,106 kWh daily electrical savings $2,938.52 daily monetary savings $1,072,370.00 yearly monetary savings

biosolid composting pile

biosolid fertilizer

Colorado Biosolid Use: 2007

re el

Sludge Processing

ey

2007 Biosolid Use in Colorado

D

Sludge Importing

en ve r

Colorado produces about 99,000 dry tons of sludge annually.

Colorado impor ts about 34,000 dry tons of sludge annually.

0.5% reclamation 1.5% rangeland

57%land application

7% transfer 8% stored

After processing, Colorado uses about 102,000 dry tons of sludge beneficially

9% landfill

each year.

17% composting

Colorado imports about 34,000 dry tons of sludge annually.

After processing, Colorado uses about 102,000 dry tons of sludge beneficially each year.

Soil Water Capacities

Crop Nitrogen Requirements

For t Collins

Composting Web

parameters

Transportation Network

Colorado Biosolid Use: 2007

Composting Web Colorado produces about 99,000 dry tons of sludge annually.

Greeley

Colorado imports about 34,000 dry tons of sludge annually.

After processing, Colorado uses about 102,000 dry tons of sludge beneficially each year.

At a regional scale, the project consists of a rhizomatous web of linkages between existing wastewater treatment facilities and proposed composting facilities. The composting facilities are strategically placed near transportation infrastructure and agricultural lands, as well as centralized among existing wastewater treatment facilities state-wide. The composting nodes facilitate the collection, distribution, and productive uses of wastewater byproducts for both public and private entities.

N

N

N

N

Boulder

Denver

Sludge

Sludge refers to the residual solid or semisolid material separated from wastewater during wastewater treatment processes.

TOILET

Biosolids

Composted Biosolids

Biosolids are treated sewage sludge that meets the EPA pollutant and pathogen requirements for land application and surface disposal.

0.00-0.02 0.03-0.09 0.10-0.14 0.15-0.17 0.18-0.20

Highways

Composted biosolids are organically rich soils that contain a well-balanced array of micronutirents that are capable of conditioning degraded soils through land application.

Railroads Composting facilities are located nearby transpor tation infrastructure to ensure efficiency and convenience in the collection of wastewater byproducts and the distribution of composted biosolids throughout Colorado.

WASTEWATER FACILITY

SEWER

Waldon Ponds Wildlife Habitat

Compost Distribution Center

Facility on site, as well as green waste delivered by the public. The mixture is composted and conver ted into nutrient rich soil that is later sold for use by both public and private entities. KrapPARK is a

W

Public Delivery Trucks Composting Equipment

W

Air Circulation from Blower unique facility because it involves members of the community which facilitates sustainable solutions for waste disposal and productive uses for wastewater byproducts.

Raw Compost Mixture

LANDFILL CAPPING::composted sludge Perforated Pipe

Raw Sludge Mix Curing of Compost Final Composted Biosolids

restoring landfills with municipal wastewater N Aerated byproducts Static Pile

Waldon Ponds Wildlife Habitat

opportunities for public open space

2000

a c r e s

powers 10 lightbulbs for 712 hours

Fresh Kills Park Staten Island, New Jersey

a c r e s Hiriya Park Tel Aviv, Isreal

1100

uncovered full landfill

BAGE

GAR

a c r e s Hassell Millenium Parklands Sydney, Australia

landfill capped with composted soils

BAGE

GAR

synfuel pipeline quality

environmental impacts

heating

GREENHOUSE EMISSIONS ONE acre of capping methane emissions

electricity

methane uses

= planting 11,667 acres of trees or

Landfill Capping K Mg Na S

Composted biosolids are an effective method of remediating toxic soils contaminated by industrial pollution because they:

Al

Mg S Al Fe K Na

P

Fe P,N Ca

- Increase soil fer tility

N H Ca

- Correct soil pH levels

- Improve physical proper ties of soil

Oxygen

Si

Si Carbon

C

Average Soil

Rachel Barth & Kylie Harper

|

Wetland Restoration

Composted biosolids have the most suitable structure for landfill capping projects.

Oxygen

capped landfill

Composted Biosolids

8,334

methane collection

- The soil structure allows for appropriate root penetration to help prevent leachate problems

composted soils

landfill gas contains 50% methane - Composted soils have the richest amount of nitrogen other nutrients to provide optimal growing and 50% CO2 andallowing energy conditions collection and production

- Capping with compost in evapotranspiration caps allows for the waste and garbage to decompose below the surface

LAR 648 Mile High Water: Design Strategies for Denver’s Drylands

foundation

garbage Evapotranspiration Cap

|

Professor Canfield

Polishing Wetland

Composted biosolids can be used in the production removing cars from of floating wetland islands that are used to restore wetlands. or

evapotranspiration

Brownfield Reclamation

the road composted biosolids

- Islands act as a water purifier, collecting toxins from the polluted wetland - Wildlife habitats are restored through the addition of floating islands

microbes (biofilm)

treated wastewater

south platte river

benthic layer

preventing the use of 101,331 barrels of oilBiosolid Island Composted

|

Kansas State University

|

Fall 2011

productive uses

Denver Regional Landfill

2200

15 2 1 s k e e W

Composting Cycle

Aerated Blower

1 acre of capped landfill = 712 kWh daily

7 4 s eek

1 1 8 s k e e W

Finished Compost

Aerated Static Composting Piles

Captain Jack Mine Reclamation Site

3 1 s eek

Sludge Mixing Center

Boulder Composting Network KrapPARK Regional Compost Center is located ten miles east of downtown Boulder and is the first phase of the proposed composting network. KrapPARK mixes sludge from Boulder Wastewater Treatment

PRODUCTIVE USES

Circulation

Recycling Center

Denver Regional Landfill

The proposed composting facilities are also located near existing wastewater treatment plants to facilitate the exchange of wastewater byproducts to be conver ted into useful products by the composting facilities.

design prototype

Government tax breaks for reducing greenhouse gas emissions

Boulder Regional Compost Center

Agricultural crops require varying amounts of nitrogen in their soils. Because additional micronutrients can be added into the biosolid mixture, composted biosolids are an effective method of providing nitrogen to crops. For this reason, the composting facilities are located near agricultural lands.

Composted biosolids go through a cycle of three stages; mixing, composting, and curing. Once the composted biosolids are curated, the soil is ready for sale and distribution. From star t the finish, a single load of sludge takes approximately six weeks to complete the composting cycle.

Create grants to support research at compost facilities

k r aPPark

Proposed Composting Facilities

Composting Center Prototype

Establishing a program that trades compost for public waste

Boulder Wastewater Treatment Facility

High

k r aPPark

Affiliate with Trash Tax in Boulder to support entities transitioning to zero waste

Public Compost Center

Existing Wastewater Treatment Facilities

COMPOST FACILITY

Incentives Captain Jack Mine Reclamation Site

Low

Because the application of composted biosolids to a soil increases the available water capacity, which helps plants survive longer in droughty conditions, the composting facilities are strategically located on or near soils with low available water capacities.

regional network

kraPPark

Metro Wastewater Reclamation District, Denver, CO


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.