Mobile machines
2
Table of contents SHREDDING
SCREENING
Single-shaft shredder
TERMINATOR
4-5
Dual-shaft shredder
CRAMBO
6-7
Chipper
CHIPPO 500
8-9
Drum screens
JOKER
10 - 11
PRIMUS
12 - 13
MAXX
14 - 15
MUSTANG
16 - 17
MAGNUM
18 - 19
EASYSTAR
20 - 21
MULTISTAR M3 / M2
22 - 23
MULTISTAR L3 / L2
24 - 25
MULTISTAR L3 FLOWERDISC
26 - 27
MULTISTAR XL / XXL
28 - 29
Star screens
SIFTING
Windsifter
HURRIKAN
30 - 31
TURNING
Windrow turner
TOPTURN 300 / 3500 G
32 - 33
TOPTURN X
34 - 35
SIDETURN
36 - 37
MEGAFEX
38 - 39
TECHNOLOGY
APPLICATION
Universal spreader
Komptech GmbH Komptech is a leading international supplier of technology for machines and plants for the mechanical and biological treatment of solid wastes and biomass. The Komptech product portfolio comprises more than 25 different types of machine, covering the key process stages in a variety of waste treatments – shredding, separation and biological treatment. Self-contained all-in-one solutions for mastering complex challenges can be created by combining products from our own portfolio with proven components from reputable manufacturers where required. With project offices in Germany and Austria, Komptech Anlagenbau GmbH assumes overall responsibility for worldwide project management. Innovative technology and solutions that maximise customer benefit are always our focus.
4
TERMINATOR Technical specification
3400
Slow-speed single-shaft shredder - pre-shredding
3400S
5000
5000S
6000S
Caterpillar® C9 6 242 kW/330 HP Roller drive on both sides
Caterpillar® C13 6
Caterpillar® C13 6
Caterpillar® C18 6
328 kW/446 HP
328 kW/446 HP
429 kW/583 HP
Roller drive on both sides
Roller drive on both sides
2465 mm 2905 mm 2920 mm
2465 mm 2905 mm 2920 mm
2465 mm 2905 mm 2920 mm
2465 mm 2905 mm 2920 mm
2465 mm 2905 mm 2920 mm
1375 - 3645 mm 1815 - 4140 mm 1820 - 4145 mm
1375 - 3645 mm 1815 - 4140 mm 1820 - 4145 mm
1375 - 3645 mm 1815 - 4140 mm 1820 - 4145 mm
1375 - 3645 mm 1815 - 4140 mm 1820 - 4145 mm
1375 - 3645 mm 1815 - 4140 mm 1820 - 4145 mm
~ 18,8 t ~ 21,0 t ~ 24,2 t
~ 19,8 t ~ 22,0 t ~ 25,2 t
~ 19,4 t ~ 21,6 t ~ 24,8 t
~ 20,4 t ~ 22,6 t ~ 25,8 t
~ 21,3 t ~ 23,5 t ~ 26,7 t
6825 x 2470 x 2650 mm 7980 x 2550 x 3235 mm 6580 x 2850 x 3155 mm
6825 x 2470 x 2650 mm 7980 x 2550 x 3235 mm 6580 x 2850 x 3155 mm
6825 x 2470 x 2650 mm 7980 x 2550 x 3235 mm 6580 x 2850 x 3155 mm
6825 x 2470 x 2650 mm 7980 x 2550 x 3235 mm 6580 x 2850 x 3155 mm
6825 x 2470 x 2650 mm 7980 x 2550 x 3235 mm 6580 x 2850 x 3155 mm
3000 mm 1050 mm max. 30 min -1
3000 mm 1050 mm max. 30 min -1
3000 mm 1050 mm max. 30 min -1
3000 mm 1050 mm max. 32 min -1
3000 mm 1050 mm max. 38 min -1
to 45 t/h
to 50 t/h
to 60 t/h
to 80 t/h
to 100 t/h
Motor diesel motor Type: Number of cylinders: Power:
Caterpillar® C9 6 242 kW/330 HP
The TERMINATOR is a slow-speed single-shaft shredder for all types of waste. Robust teeth mounted on the shredding rotor and an opposing counter comb can produce coarse precrushing to a defined shredding size. The continuous cutting gap adjustment allows tailoring of the particle size produced to suit its subsequent use. A hydraulic drive with load-dependent speed control ensures maximum utilisation of the motor performance. The hook lift platform, tri-axle chassis and steel tracks with hydraulic drive options provide the desired degree of mobility.
Loading heights Fill height: hook trailer track Discharge height: hook trailer track
• shredding of the most difficult materials • rugged design as pre-shredder provides high degree of shredding • variable particle size by adjusting cutting gap • hydraulic drive with overload protection provides high level of protection against contaminants
Weight hook trailer track
Transport dimensions L x W x H hook L x W x H trailer L x W x H track
Cutter / drum Length: Diameter: rpm:
Throughput (dependent on material)
Shredding
5
6
CRAMBO Technical specification
high torque slow speed dual-shaft shredder
3400
5000
6000
Caterpillar® C9 6 242 kW/330 HP
Caterpillar® C13 6
Caterpillar® C18 6
328 kW/446 HP
429 kW/583 HP
2465 mm 2905 mm 2920 mm
2465 mm 2905 mm 2920 mm
2465 mm 2905 mm 2920 mm
1375 - 3645 mm 1815 - 4140 mm 1820 - 4145 mm
1375 - 3645 mm 1815 - 4140 mm 1820 - 4145 mm
1375 - 3645 mm 1815 - 4140 mm 1820 - 4145 mm
~ 19,2 t ~ 21,4 t ~ 24,6 t
~ 20,3 t ~ 22,4 t ~ 25,7 t
~ 21,2 t ~ 23,4 t ~ 26,6 t
6825 x 2470 x 2650 mm
6825 x 2470 x 2650 mm
6825 x 2470 x 2650 mm
7980 x 2550 x 3235 mm
7980 x 2550 x 3235 mm
7980 x 2550 x 3235 mm
6580 x 2850 x 3155 mm
6580 x 2850 x 3155 mm
6580 x 2850 x 3155 mm
2 2820 mm 610 mm max. 38 min -1 134 80, 100, 125, 150, 180, 250, 300
2 2820 mm 610 mm max. 36 min -1 134 80, 100, 125, 150, 180, 250, 300
2 2820 mm 610 mm max. 41 min -1 134 80, 100, 125, 150, 180, 250, 300
to 60 t/h
to 85 t/h
to 120 t/h
Motor diesel motor Type: Number of cylinders: Power:
Loading heights Fill height: hook trailer track Discharge height: hook trailer track
The CRAMBO dual-shaft shredder shreds all types of wood and green waste as well as pretreated synthetic fractions to a fixed particle size. Slow-running screws with shredding tools minimise the fine particle and noise/dust emissions and increase resistance to contaminants. The particle size generated is adjustable by simply exchanging screen baskets. A hydraulic drive with load-dependent speed control ensures maximum utilisation of the motor performance. The hook lift platform, tri-axle chassis and steel tracks with hydraulic drive options provide the desired degree of mobility. • high throughputs with general-purpose use • aggressive feed with 2820 mm long, counter-rotating shredding drums • variable particle size spectrum with less overlengths and low level of fine fraction • Quick-change system for screen basket and tools – screen basket change in minutes
Weight hook trailer track
Transport dimensions L x W x H hook L x W x H trailer L x W x H track
Shredding tools Number of screws: Length: Diameter: rpm: Cutting elements: Screen basket hole size (in mm)
Throughput (dependent on material)
Shredding
7
8
CHIPPO
Chipper
Technical specification Drive
Drive via PTO Tractor up to 370 kW / 500 HP
Cutter/Drum Length: Diameter: Feeder width: Feeder height: Drum rpm:
1000 mm 1050 mm 1000 mm (1675 mm with vertical feeder rollers) 750 mm 400 and 500 rpm
The CHIPPO 500 is a tractor-driven drum chipper for prunings and wood trunks. The active feed system, two different rotation speeds of drum and the choice of material discharge via blower or conveyor belt make the machine a perfect all-rounder. The robust design and the use of premium components make a drive rating of up to 500 HP possible. This guarantees a throughput (output) up to 180 m³/h and that with highest product quality.
• aggressive feed with pre-compression due to two horizontal and two vertical feed drums • two principles of chipping: high speed for pruning, lower speed for wood trunks • innovative cutter mounting system with integrated automatic sharpening equipment • choice of discharge: - conveyor belt to save energy and preserve end product quality - flexible and precise discharge via blower with variable rotation speed
Loading heights Fill height: Discharge height conveyor: Exaust pipe length:
1750 mm 5200 mm 1500 or 2500 mm
Transport position L x W x H:
Total weight
8600 x 2550 x 3995 mm
approx. 18000 kg
Throughput Trunk wood hard: Trunk wood soft: Throughput (depending on material):
to ø560 mm to ø750 mm to 180 m3/h
Shredding
9
10
JOKER
Drum screen machine
Technical specification Motor diesel motor
16,5 kW
Machine dimensions Transport position L x W x H (working position): Total permissible weight:
7650 x 2550 x 3800 mm (7650 x 6175 x 3110 mm) 5000 kg
The JOKER screening machine is an entry-level product in the world of professional screening technology. Ease of manoeuvring (mounted on a single-axle trailer) as well as compact and robust construction are distinguishing features of the JOKER. The drum screen machine is an excellent solution for gardening and landscaping, for smaller composting sites and everywhere where mobile screen technology is used.
Screening drum Diameter: Length: Screening area:
1800 mm 2440 mm 10 m2
• opposing discharge belts for fine and oversized particles reduce space requirement
Feed hopper > 2,3 m3 2635 mm 1135 mm 2350 mm
Volume: Filling width: Filling depth: Infeed height:
Throughput
(dependent on material)
• sturdy frame, mounted on easily manoeuvrable single-axle trailer
• either screen drum with fixed hole size or flexible system (core drum with quick-change screen segments)
to 35 m3/h
Screening
11
12
PRIMUS
Drum screen machine
Technical specification Motor diesel motor
38 kW
Machine dimensions Transport position L x W x H (working position): Total permissible weight:
9750 X 2500 X 4000 mm (12200 X 5100 X 3000 mm) 9000 kg
For more demanding throughput and screening requirements, the PRIMUS represents the next biggest size. Boasting sturdy interchangeable components and innovative features, the screening machine excels in screening performance and operating efficiency. The PRIMUS is the right solution for smaller and mid-sized composting and treatment plants, as well as for the introduction into the contracting business.
Screening drum Diameter: Length: Screening area.
1450 mm 4000 mm 16 m2
Feed hopper Volume: Filling width: Filling depth: Infeed height:
Throughput
> 3,0 m3 2900 mm 1340 mm 2640 mm (dependent on material)
• efficient operation with large filling hopper, steep side walls prevent bridging • optimal servicing with easy accessibility to all power units and simple drum change system • either screen drum with fixed hole size or flexible system (with quick-change screen segments)
to 70 m3/h
Screening
13
14
MAXX
Drum screen machine
Technical specification Motor diesel motor/diesel generator
MAXX 62,5 kW
MAXX E 48 kW
Machine dimensions Transport position L x W x H (working position): 11250 x 2550 x 4000 mm (13650 x 5050 x 3850 mm) 11250 x 2550 x 4000 mm (13650 x 5050 x 3850 mm) Total permissible weight: 16000 kg 16000 kg
Screening drum Diameter: Length: Screening area:
1800 mm 4500 mm 22,5 m2
1800 mm 4500 mm 22,5 m2
> 5,0 m3 4000 mm 1675 mm 2800 mm
> 5,0 m3 4000 mm 1675 mm 2800 mm
to 120 m3/h
to 120 m3/h
Feed hopper Volume: Filling width: Filling depth: Infeed height:
Throughput
(dependent on material)
The MAXX drum screen machine was conceived for use in mid to large-sized composting plants. Its rugged structure and high-performance components make it suitable for almost any screen application and it represents a professional solution for contracting companies. Extremely rugged hopper design, hydraulic straight line travel control of the hopper belt and automatic fill level control for the screen drum ensure smooth operation. The MAXX E electric version is particularly energy efficient. • DRUMGRIP drive concept with robustness of a chain and quietness of a friction drive • options: - drum screen with fixed mesh size - flexible system with changeable screen segments - special drum with anti-soil bars for residual waste screening • MAXX integral option: combination of drum screen and compact separator for light contaminants
Screening
15
16
MUSTANG Technical specification Motor diesel motor/ diesel generator
Drum screen machine
MUSTANG MUSTANG S MUSTANG E MUSTANG SE 70 kW
97 kW
48 kW
48 kW
Machine dimensions Transport position L x W x H: Working position L x W x H: Total permissible weight:
11950 x 2550 x 4000 mm 11950 x 2550 x 4000 mm 11950 x 2550 x 4000 mm 11950 x 2550 x 4000 mm 14500 x 5150 x 3850 mm 16550 x 7350 x 3850 mm 14500 x 5150 x 3850 mm 16550 x 7350 x 3850 mm 16000 kg 16000 kg 16000 kg 16000 kg
Screening drum Diameter: Length: Screening area:
2000 mm 5500 mm 30 m2
2000 mm 5500 mm 30 m2
2000 mm 5500 mm 30 m2
2000 mm 5500 mm 30 m2
> 5,0 m3 4000 mm 1675 mm 2800 mm
> 5,0 m3 4000 mm 1675 mm 2800 mm
> 5,0 m3 4000 mm 1675 mm 2800 mm
> 5,0 m3 4000 mm 1675 mm 2800 mm
to 160 m3/h
to 160 m3/h
to 160 m3/h
to 160 m3/h
Feed hopper Volume: Filling width: Filling depth: Infeed height:
Throughput (dependent on material)
Continuous performance in tough conditions characterises the MUSTANG. The MUSTANG’s excellent performance is well suited to address a wide range of applications in large plants where high throughputs and screening are required. Rugged, reliable and equipped with modern motor technology and a high level of operator comfort, the MUSTANG meets even the highest demands of customers. A version of the MUSTANG S is available with a higher power rating on request. The MAXX E electric version is particularly energy efficient. • DRUMGRIP drive concept with robustness of a chain and quietness of a friction drive • >5 m3 hopper capacity for continual working, 30 m2 screen area and 1m wide discharge belts (MUSTANG S) for high throughputs •
options: - screen drum with fixed hole size - flexible system with exchangeable screen segments - Special drum with anti-dirt strips for screening residual waste
Screening
17
18
MAGNUM
Drum screen machine
Technical specification Motor diesel motor
97 kW
Machine dimensions Transport position L x W x H (working position): Total permissible weight:
13600 x 2550 x 4000 mm (17850 x 6300 x 3900 mm) 22000 kg
The Magnum is the largest mobile drum screen machine available from Komptech. Rugged design and exceptional power reserves guarantee high levels of performance for all jobs- from soils to composting and waste screening. With a loading hopper tailored to large wheel-loaders, a hopper conveyor with dual-drive and extended discharge conveyors and the option of two- and three-fraction models makes the Magnum the optimal choice of the largest operators.
Screening drum Diameter: Length: Screening area:
2200 mm 7680 mm 47 m2
Feed hopper Volume: Width: Depth: Filling height:
Throughput (dependent on material)
> 5,0 m 4730 mm 1500 mm 2850 mm 3
• fully mobile, three-axle semi-trailer design • six supports provide excellent stability even on adverse terrain •
options: - screen drum with fixed hole size - flexible system with exchangeable screen segments - Special drum with anti-dirt strips for screening residual waste - separated screen drum for three-fraction screening
to 200 m3/h
Screening
19
20
EASYSTAR
Star screen machine
Technical specification Power input
12 - 27,5 kW
Machine dimensions Transport position L x W x H (working position): Total permissible weight:
6700 x 2500 x 2700 mm (6350 x 4000 x 4000 mm) approx. 4500 kg
Screen range Length x width: Oversized particle discharge height: Fine particle discharge height:
Screen section (standard)
Throughput
(dependent on material)
1000 x 6000 mm / 6 m² 3600 mm 3300 mm
The rugged and easily mounted EASYSTAR star screen deck separates compost, bark, biomass, etc. into oversized and undersized particles – extremely reliably and with low noise levels. With its easily mounted footrest substructure, the simple hook lift version allows quick and flexible semi-mobile use. When used in conjunction with a shredder, overlengths (shredded waste wood, green waste, root wood, etc. ) are cut off effectively, resulting in simple, cost-effective material treatment.
• quickly deployable with mounting on a hook lift platform • high throughput with precise selectivity – even with moist materials
Undersized particles 0/10...25 mm or 0/30...50 mm or 0/60...80 mm
Oversized particles > 10...25 mm > 30...50 mm > 60...80 mm
• simple speed control at the screen deck to change particle size in seconds • ideal for removal of overlengths in conjunction with shredder
to 250 m3/h
Screening
21
22
MULTISTAR M3 / MULTISTAR M2 Technical specification
MULTISTAR M3
MULTISTAR M2
Drive Power input:
46 kW
34 kW
Drive diesel generator:
48 kVA
48 kVA
Transport position L x W x H:
11500 x 2550 x 4000 mm
11750 x 2550 x 4000 mm
Working position L x W x H:
13000 x 11000 x 4100 mm
15000 x 7000 x 4000 mm
17000 kg
to 17000 kg
Machine dimensions
Total permissible weight:
Star screen machine
The new MULTISTAR M3/M2 star screen machine offers professional technology for the mid and upper performance ranges. A high degree of mobility with mounting on two-axle central trailer, a 5 m³ loading hopper with low loading height and three separate folding discharge belts at the machine end are additional features of the M3 (M2: two fractions). The diesel-electric drive (electric available optionally) and the intelligent control with selfexplanatory graphics provide a comfortable working environment. Servicing and maintenance work is simple and quick with the extendable motor unit, large side flaps and completely retractable discharge conveyor belts. • separation into three-fractions (two-fractions on M2) with discharge of all fractions at the machine end • high throughput with precise selectivity with the CLEANSTAR system
Screen segments
• high degree of flexibility by changing particle size in seconds
Length x width, coarse screen:
2132 x 1138 mm / 2,45 m2
-
Length x width, fine screen:
3591 x 1138 mm / 4,1 m2
4522 x 1138 mm / 5,15 m2
Oversized particle discharge height:
4100 mm
3500 mm
Medium particle discharge height:
3200 mm
-
Fine particle discharge height:
3200 mm
3200 mm
• MULTISTAR M2: separation of contaminants with an optional windsifter
Feed hopper Volume:
> 5 m3
> 5 m3
Filling width:
> 4000 mm
> 4000 mm
Filling depth:
1675 mm
1675 mm
Filling height:
2800 mm
2800 mm
Screen section (standard)
Undersized particles Fine size:
Throughput
(dependent on material)
0/10...25 mm
Oversized particles
0/10...25 mm
-
> 10...25
Medium size: 10...25/60...80 mm
or 0/30...50 mm
-
> 30...50
Coarse size: > 60...80 mm
or 0/60...80 mm
-
> 60...80
to 120 m3/h
to 100 m3/h
Screening
23
24
MULTISTAR L3 / MULTISTAR L2 Technical specification
MULTISTAR L3
MULTISTAR L2
60 kVA
44 kVA
Transport position L x W x H:
11400 x 2550 x 4000 mm
10750 x 2550 x 4000 mm
Working position L x W x H:
12950 x 6500 x 4000 mm
14050 x 6500 x 4000 mm
approx. 18000 kg
approx. 16000 kg
Drive diesel-electric Machine dimensions
Total permissible weight: (without additional equipment)
Star screen machine
Ease of operation and high-quality components mean the Multistar L3/L2 star screen mobile unit is perfect for continuous operation within large plants. Separation into three fractions (two-fractions on the L2) takes place in one operation – with wind sifting and metal separation on request. The CLEANSTAR system guarantees a high level of selectivity irrespective of material moisture. Unique flexibility with screen fractions produced – change of particle sizes is possible at the press of a button.
• Separation into three-fractions (L2: two-fractions), wind sifting, metal separation in one compact machine
Screen segments
• 7 m³ hopper, wide discharge belts for convenient working
Length x width, coarse screen:
3200 x 1250 mm / 4,0 m²
-
Length x width, fine screen:
5800 x 1250 mm / 7,25 m²
5800 x 1250 m / 7,25 m²
Oversized particle discharge height:
3200 mmm
-
Medium particle discharge height:
to 3600 mm
to 3600 mm
Fine particle discharge height:
to 3200 mm
to 3200 mm
approx. 7 m3
approx. 7 m3
• high throughput with precise selectivity – even with moist materials • simple speed control at the screen deck to change particle size in seconds
Feed hopper Volume: Filling width:
3600 mm
3600 mm
Filling depth:
1000 to 1650 mm
1000 to 1650 mm
Filling height:
3500 mm
3500 mm
Screen section (standard)
Undersized particles
Throughput
(dependent on material)
Oversized particles
0/10...25 mm
-
> 10...25
Medium size: 10...25/60...80 mm
or 0/30...50 mm
-
> 30...50
Coarse size: > 60...80 mm
or 0/60...80 mm
-
> 60...80
Fine size:
0/10...25 mm
to 180 m3/h
to 150 m3/h
Screening
25
26
MULTISTAR L3 FLOWERDISC Technical specification Drive diesel-electric
60 kVA
Machine dimensions Transport position L x W x H: Working position L x W x H: Total permissible weight:
11250 x 2550 x 4000 mm 12800 x 7200 x 4000 mm approx. 20000 kg
Star screen machine with disc separator
The new MULTISTAR L3 FLOWERDISC is an essential requirement in the treatment of bulky and commercial waste. With the combination of disc screen and star screen, a high degree of fine inert fraction is separated, as are medium and coarse fractions for the generation of refused derived fuels - in just one operation. A conveyor belt is used for direct feed onto the 7 m FLOWERDISC deck which in turn feeds the 6 m long star screen, this ensures quality high-performance and throughput.
Screen segments Length x width, coarse screen: Length x width, fine screen: Oversized particle discharge height: Medium particle discharge height: Fine particle discharge height:
Screen section (standard)
Throughput
(dependent on material)
7000 x 1200 mm / 8,4 m² 5800 x 1250 mm / 7,25 m² 2650 mm to 3600 mm to 3200 mm
Fine size: 0 / 10...25 mm Medium size: 10...25 / 60...80 (100) mm Coarse size: > 60...80 (100) mm
• separation into three fractions in one operation • FLOWERDISC disc screen deck system: rugged and protected from contaminants for coarse screening • Star screen deck: with CLEANSTAR cleaning system for precise fine screening • fully mobile with mounting on a two-axle central trailer
to 40 t/h
Screening
27
28
MULTISTAR XL / MULTISTAR XXL Technical specification
MULTISTAR XL
Drive diesel-electric
MULTISTAR XXL
60 kVA
100 kVA
Transport position L x W x H:
12850 x 2550 x 4000 mm
13700 x 2550 x 4000 mm
Working position L x W x H:
16200 x 6500 x 4000 mm
17000 x 6500 x 4000 mm
approx. 21000 kg
approx. 26000 kg
Machine dimensions
Total permissible weight:
Star screen machine
The MULTISTAR XL and XXL is the premium range of high-performance star screens available from Komptech. They have been designed for the most demanding operations where the requirements are for highest throughputs, whilst retaining the benefits of mobility. Mounting onto a two-axle semi-trailer ensures mobility. Interchangeable components for continual operation, large screen decks with wide discharge belts and appropriate motorisation all safeguard throughput. The end result: Unbeatable operational costs at full loading.
• absolute high-performance machines for large plants • XL 7 m³ and XXL 12 m³ hopper, 1m to 1,3 m wide discharge belts for ease of operation
Screen segments Length x width, coarse screen:
4000 x 1250 mm / 5,0 m²
5100 x 1250 mm / 6,38 m²
Length x width, fine screen:
5800 x 1250 mm / 7,25 m²
8900 x 1250 mm / 11,13 m²
Oversized particle discharge height:
3000 mm
3600 mm
Medium particle discharge height:
to 3600 mm
to 3600 mm
Fine particle discharge height:
to 3200 mm
to 3200 mm
• high throughput with precise selectivity – even with moist materials • simple speed control at the screen deck to change particle size in seconds
Feed hopper Volume:
approx. 7 m3
approx. 12 m3
Filling width:
3600 mm
4000 und 5800 mm (fillable on both sides)
Filling depth:
1000 to 1650 mm
800 to 1800 mm
Filling height:
3500 mm
3700 mm
Screen section (standard)
Throughput
(dependent on material)
Fine particle:
0/10...25 mm
Fine particle:
0/10...25 mm
Medium particle:
10...25/60...80 mm
Medium particle:
10...25/60...80 mm
Oversized particles: > 60...80 mm
to 250 m3/h
Oversized particles: > 60...80 mm
to 400 m3/h
Screening
29
30
HURRIKAN Technical specification
Windsifter
HURRIKAN
HURRIKAN S
28 kW 48 kVA
47 kW 60 kVA
8300 x 2550 x 4000 mm 6500 kg
11000 x 2550 x 4000 mm 10000 kg
Drive Power input: Diesel generator:
The mobile HURRIKAN high-performance windsifter allows effective cleaning of over-sized screened particles. The patented “pressure-suction” principle is used to separate lightweight materials with a high degree of selectivity. The quality of the recyclable over-sized particles can be improved by using magnet separation and separation of rolling particles.
Machine dimensions Length x width x height: Total permissible weight:
• Maximum mobility with 80 km/h chassis and independent operation with optional integrated diesel power unit
Feeding chute Width feed belt:
Throughput
(dependent on material)
• at high throughputs more than 90% selectivity can be achieved by precise adjustment of settings to material properties
to 1200 mm
to 1200 mm
to 40 m3/h
to 60 m3/h
• Compatible with most commercially available mobile screening units
Sifting
31
TOPTURN 300
Self-propelled compost turner for triangular windrows
Technical specification Tractor with 45 kW / 60 HP required
Drive Machine dimensions Transport position L x W x H: Working position L x W x H: Weight:
6190 x 2225 x 2050 mm 3290 x 5650 x 2050 mm 3100 kg
max. working width
3000 mm
max. windrow height
1600 mm
max. windrow cross-section
approx. 2,4 m2
Roller drive
mechanical roller drive
Travelling gear
hydrostatic traction drive
Throughput
(dependent on material)
to 500 m3/h
The TOPTURN 300 is the perfect solution for composting in agriculture and for the smaller facilities looking to utilise existing tractor power. A rugged frame and independent wheel drive and quality hydraulic drive delivers unparalleled performance under difficult conditions.
• Tractor powered continuous self-contained wheel drive system which is independent to tractor propulsion • Simple hydraulically controlled transition from road transport position to working position 32
TOPTURN 3500 G
Self-propelled compost turner for triangular windrows
Technical specification Motor diesel motor BF4M1013C Deutz Turbodiesel Intercooler 112 kW / 152 HP
Type: Power:
Machine dimensions Transport position L x W x H: Working position L x W x H: Weight:
6985 x 2495 x 2400 mm 2495 x 4800 x 4120 mm ~ 8500 kg
max. working width
4500 mm
max. windrow height
1800 mm
max. windrow cross-section
approx. 5,2 m2
Roller drive
mechanical roller drive
Travelling gear Throughput
hydrostatic traction drive with 2 speeds
(dependent on material)
to 1000 m3/h
Exceptional performance and proven technology – the reasons for the success of the TOPTURN 3500 G. A large turning drum ensures perfect mixing performance and the space saving wheeled chassis, fitted with the well equipped operator cabin that gives the perfect environment for efficient working.
• Mixing roller for optimal windrow shape and perfect mixing • optimal traction with space-saving wheeled chassis • two speeds; 0 - 1 km/h for working, 0 - 10 km/h for alignment • compact dimensions for simple transportation
Turning Technology
33
34
TOPTURN X Technical specification
Self-propelled compost turner for triangular windrows
TOPTURN X53
TOPTURN X60
TOPTURN X67
Motor diesel motor Type: Power:
C9 242 kW / 330 HP
C9 242 kW / 330 HP
C13 328 kW / 446 HP
5350 x 2540 x 2900 mm 5350 x 3000* x 2900 mm
6050 x 2540 x 3300 mm 6050 x 3000* x 3300 mm
6750 x 3000** x 3400 mm 6750 x 3000** x 3400 mm **drive, blades and service steps demounted
The TOPTURN X has been designed for the highest of demands. Utilising hydrostatic drive, combined with a solid telescopic frame allows full mobility on any terrain. Optimal working conditions for the driver and ideal rotting conditions in the windrows with a large, hydraulically-driven turning drum guarantee smooth operation. The choice of three models allows the selection of the right machine size for any plant.
Machine dimensions Transport position L x W x H track: wheel: *wheels dismantled / crane loading Working position L x W x H track: wheel:
3980 x 5350 x 3980 mm 4220 x 5350 x 3980 mm
3980 x 6050 x 4380 mm 4220 x 6050 x 4380 mm
4720 x 6750 x 5300 mm 4720 x 6750 x 5300 mm
approx. 13200 kg approx. 12500 kg
approx. 14700 kg approx. 14000 kg
approx. 19000 kg approx. 19000 kg
max. working width
5350 mm
6050 mm
6920 mm
max. windrow height
2400 mm
2800 mm
2950 mm
approx. 6,5 m2
approx. 8,5 m2
approx. 10,5 m2
Hydrostatic roller drive
Hydrostatic roller drive
Hydrostatic roller drive
Hydrostatic traction drive I: 0-4 km/h I: 0-4 km/h II: 0-10 km/h
Hydrostatic traction drive (I standard, II optional) I: 0-4 km/h I: 0-4 km/h II: 0-6 km/h
Hydrostatic traction drive (I standard, II optional) I: 0-4 km/h I: 0-4 km/h II: 0-6 km/h
to 3500 m3/h
to 3500 m3/h
to 4500 m3/h
Weight track: wheel:
max. windrow cross-section Roller drive
• wheel drive for optimal traction and quick alignment track caterpillar drive for maximum mobility on insecure ground • TT roller for optimal windrow shape, perfect mixing (X53) X roller for high throughput, low deterioration costs • can immediately be brought from the transport position into the working position with pivotable cabin • Optional: Side displacement unit for optimal site space utilisation
Travelling gear track: wheel:
Throughput (dependent on material)
Turning Technology
35
36
SIDETURN
Self-propelled compost turner for trapezoidal windrows
Technical specification Motor diesel motor Type: Power:
Caterpillar® C9 242 kW / 328 HP
Machine dimensions Transport position L x W x H: Working position L x W x H: Weight:
8695 x 3000 x 3430 mm 8700 x 6475 x 4105 mm ~ 17000 kg
max. working width
2000 mm
max. windrow height
3500 mm
max. windrow cross-section Conveyor unit Travelling gear Throughput (dependent on material)
approx. 6,0 m2 hydrostatic scraper-floor drive
Post- rotting MSW material, green waste composting – when trapezoidal windrows are used for further composting/maturation, the SIDETURN is the perfect choice. With its impressive manoeuvrability using articulated vehicle steering controlled from a well laid-out user station, efficient operation even in the most confined of spaces is possible. Foldable conveyor belts, pivotable cabin and compact transport dimensions simplify use across different sites.
• powerful trapezoidal windrow turner - handles an intake width of 2 m and a windrow height of 3,5 m • structure-preserving turning with chain conveyor for an optimal rotting process • simple manoeuvrability, even in confined spaces, e.g. in closed plants • quick-change system for tools on conveyor bars
hydrostatic traction drive with 2 speeds to 1500 m3/h
Turning Technology
37
38
MEGAFEX
Universal spreader
Technical specification
1400
1700
2000
Chassis Chassis: Suspension:
Tandem 1360 Parabel suspension
Tandem 1360 Parabel suspension
Tandem 1525 Parabel suspension
8700 x 2550 x 3200 mm 14000 kg
8700 x 2550 x 3200 mm 17000 kg
8900 x 2550 x 3600 mm 20000 kg
7800 kg
10600 kg
11400 kg
The MEGAFEX general-purpose fertiliser spreader is the solution for application of large amounts of fertiliser. Total weights of up to 22 tonnes present no problem for either the tandem axle unit with parabolic suspension or the rigid trapezoidal frame. Ease of use is also offered by the optional sprung drawbar with high or low hitch height, hydraulic jack, lift axle and electro-hydraulic remote control for operator control from inside the tractor cab.
Machine dimensions Transport position L x W x H: Total permissible weight:
Load capacity Loading area (L x W) *conical bridge:
Load volume
5500 x (1950 - 2000)* mm
5500 x (1950 - 2000)* mm
5600 x (2100 - 2200)* mm
approx. 11,8 m2
approx. 15,1 m2
approx. 18,3 m2
Chain 14 x 50 mm hydraulic
Chain 14 x 50 mm hydraulic
Chain 14 x 50 mm hydraulic
2 horizontal rollers, 2 spreader plates to 25 m
2 horizontal rollers, 2 spreader plates to 25 m
2 horizontal rollers, 2 spreader plates to 25 m
4 vertical rollers to 12 m 1350 mm
4 vertical rollers to 12 m 1350 mm
1500 mm
> 85 kW
> 100 kW
> 120 kW
• high-performance spreader with two horizontal mill beaters and two spreader plates (removable), for spreading widths up to 25 m • conical body for transportation to the wide spreader discs without clogging • designed for the highest loading and prolonged operational life: floor conveyor with heavy-duty round steel chains or RÜBIG-flat chains and with HARDOX wearing parts on the spreader unit
Floor conveyor Floor conveyor chains (4x): Materila conveyor drive:
Spreader Universal spreader: Spreader width: Standard spreader: Spreader width: Spreader opening:
Power requirement
Application
39
Vergärung
KOMPTECH Anlagenbau GmbH A-1020 Wien Wehlistraße 150/ Top II [t] +43 1 219 91 31 - 0 [f] +43 1 219 91 31 - 10 anlagenbau@komptech.com
Technology for a better
KOMPTECH GmbH A-8130 Frohnleiten, Kühau 37 environment [t] +43 3126 505 - 0 [f] +43 3126 505 - 505 info@komptech.com
Komptech GmbH Komptech UK Ltd. KOMPTECH Vertriebsgesellschaft Kühau 37 Forge End, Lodge Farm, Deutschland mbH A-8130 Frohnleiten Kineton, Warwickshire, CV35 0JH D-59302 Oelde, Herrenstraße 7 +44 1926 64 29 72 [t] +43 3126 505 - 0 [t] [t] +49 2522 93 45 0 [f] +43 3126 505 - 505 [f] +44 1926 64 29 71 [f] +49 2522 831 841 [e] info@komptech.com info.uk@komptech.com
info@komptech.de
www.komptech.com
KOMPTECH UK Ltd. Forge End, Lodge Farm, Kineton, Warwickshire, CV35 0JH [t] +44 1926 64 29 72 [f] +44 1926 64 29 71 info.uk@komptech.com
KOMPTECH Scandinavia AB Box 1294 SE-17125 Solna Sweden [t] +46 8 519 33 - 000 Technical information is subject to change due to continued development. [f] +46 8 519 33 - 149 info@komptech.se
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