/Mobilmaschinen_eng_2011

mobile machines shredding

screening

Separation

composting

komptech gmbh Komptech is a leading international technology supplier of machinery and systems for the mechanical and mechanical-biological treatment of solid waste and for the treatment of biomass as a renewable energy source.

The product range includes over 30 different types of machines, that cover all key process steps in modern waste handling - shredding, separation, and biological treatment.

By combining the right products from our own portfolio with proven components by other leading manufacturers, we can deliver solutions to address complex challenges.

The focus is always on innovative technology and solutions that ensure the maximum customer benefit.

02

Contents Shredding Crambo Trailer

terminator .................................................................................................... 4/5 Low speed single shaft shredder crambo ............................................................................................................ 6/7 Low speed double shaft shredder chippo .............................................................................................................. 8/9 Drum chipper

axtor 8012

axtor ........................................................................................................... 10/11 High speed shredder screening joker primus maxx mustang magnum .............................................. 12/13 Drum screens

Cribus 5000 E

cribus ........................................................................................................... 14/15 Drum screens multistar m2 / m3 ...................................................................................... 16/17 Star screens multistar l3 / xl / xxl .............................................................................. 18/19 Star screens

multistar xxl

separation hurrikan / Hurrikan s ............................................................................ 20/21 Wind sifter composting

topturn x67

topturn x53 / X60 / X67 ............................................................................ 22/23 Self-propelled turner for triangular windrows 03

TERMINATOR Low speed single shaft shredder Shredding of even difficult materials Particle size variable by adjusting the cutting gap Hydraulic drive with overload protection provides high level of protection against contraries Low downtimes and low maintenance costs through repeatedly reusable teeth

01

02

01 Flap and fold system for filling hopper

02 Shredding drum with replaceable teeth 03

03 High performance Caterpillar速 diesel engine

04

05

04 Hydraulic drive with constant power control

05 Track Fast tracks

04

Household waste

Bulky waste

Commercial waste

Waste wood

Tires

specifications 3400

3400 S

5000

5000 S

Details

6000 S

Drive Diesel engine: Power:

CAT ® C9

CAT ® C9

CAT ® C13

CAT ® C13

CAT ® C18

242 kW/330 HP

242 kW/330 HP Drum drive on both sides

328 kW/446 HP

328 kW/446 HP Drum drive on both sides

429 kW/583 HP Drum drive on both sides

max. 32

max. 38

Shredding unit Drum length (mm):

3000

Drum diameter (mm):

1050

Drum rpm:

max. 30

max. 30

max. 30

Loading heights Filling height (mm):

Hook: 2465

Discharge heights (mm, 10°-35°):

Hook: 1365 - 3665

Trailer: 2930

Track: 2905

Trailer: 1890 - 4125

Track: 1805 - 4105

Dimensions transport position/working position (Conveyor belt 35°) L x W x H Hook (mm):

6840 x 2470 x 2650 / 11870 x 3350 x 3820

L x W x H Trailer (mm):

8120 x 2500 x 3255 / 12430 x 3350 x 4290

L x W x H Track (mm):

6495 x 2855 x 3150 / 10900 x 3350 x 4260

Drive: The hydraulic drive with load-dependent speed control ensures maximum utilization of the engine output. Overload protection prevents unshreddable contraries from destroying the teeth.

Shredding: Applications of the drum/counter comb system range from coarse pre-crushing to defined shredding. The continuous cutting gap adjustment allows adjustment of the particle size for the intended use.

Mobility: With its 3-axle chassis and automatic feed device, the trailer version offers the utmost in mobility.

The self-propelled steel tracks allow maneuverability on difficult terrain.

On the hook lift version, towing or automatic feed options provide on-site maneuverability.

Weight (dependent on equipment) Hook (t):

~ 18.8

~ 19.8

~ 19.4

~ 20.4

~ 21.3

Trailer (t):

~ 21.0

~ 22.0

~ 21.6

~ 22.6

~ 23.5

Track (t):

~ 24.2

~ 25.2

~ 24.8

~ 25.8

~ 26.7

up to 45

up to 50

up to 60

up to 80

up to 100

Throughput Throughput performance (t/h): (dependent on material) Options Drum tooth armored, forward movement device (Hook, Trailer), towing unit (Hook), remote control, central lubrication, transferring magnet with swinging arm, magnetic pulley etc.

machine types

Hook

Trailer

Showcase Machine type: TM 5000 S Application: Commercial waste Throughput: 50 t/h The highly variable content of commercial waste can require extreme shredding power – which is exactly what you get from the Terminator S version, with its dual drum drive.

The hydraulic drive provides the highest shredding power and prevents jamming and blockages. Clearing by reversing is possible at all times.

Track

05

CRAMBO Low speed double shaft shredder High throughput with general-purpose use Aggressive feed with 2820 mm long, counter-rotating shredding drums Variable particle size range with less overlengths and low amounts of fine fraction Quick-change system for screen basket and tools – change screen basket in minutes 01

02

01 Flap and fold system for filling hopper

02 Two shredding drums with aggressive teeth 03

03

04

05

High performance CaterpillarÂŽ diesel engine

04 Hydraulic drive with constant power control

05 Trailer 3-axle central chassis

06

Waste wood

Green waste

Root stocks

Forestry waste

specifications 3400

5000

6000

5000 d

CAT ® C9

CAT ® C13

CAT ® C18

via lorry Diesel engine (MAN)

242 kW/330 HP

328 kW/446 HP

429 kW/583 HP

353 kW/480 HP

max. 38

max. 36

max. 41

max. 36

Details

Drive Diesel engine: Power: Shredding unit Drum rpm: Drum length (mm):

2820

Drum diameter (mm):

Drive: With load-dependent speed regulation, the hydraulic drum drive ensures that full advantage is taken of the engine output. Control electronics continually monitor the operational status of the machine and intervene to protect it should a stoppage occur.

610

Loading heights Filling height (mm): Discharge heights (mm 10°-35°):

Hook: 2465 Hook: 1365 - 3665

Trailer: 2930

Trailer: 1890 - 4125

Track: 2906

5000 d: 3500

Track: 1805 - 4105

5000 d: 2420 - 4720

Dimensions transport position/working position (Conveyor belt 35°) L x W x H Hook (mm):

6840 x 2470 x 2650 / 11870 x 3350 x 3820

L x W x H Trailer (mm):

8120 x 2500 x 3255 / 12430 x 3350 x 4290

L x W x H Track (mm):

6495 x 2855 x 3155 / 10900 x 3350 x 4260

L x W x H 5000 d (mm):

Shredding: Low-speed drums with shredding teeth minimize fine particle and noise/dust emissions and resist contraries. The particle size is configurable by simply exchanging screen baskets.

Mobility: The hook lift platform, tri-axle chassis or steel tracks with hydraulic drive option provide the desired degree of mobility.

An all-in-one truck version (powered by the truck) with crane is also available as the Crambo direct.

9640 x 2555 x 4000 / 14040 x 3170

Weight (dependent on equipment) Hook (t):

~ 19.2

~ 20.3

~ 21.2

Trailer (t):

~ 21.4

~ 22.4

~ 23.4

Track (t):

~ 24.6

~ 25.7

~ 26.6

Showcase

5000 d (t):

~ 35

Throughput Throughput performance (t/h): (dependent on material)

up to 45

up to 60

up to 100

up to 60

Options Drum armored, sickle teeth armored, hook-shaped teeth, planing teeth, bio cutting unit, screen baskets 80/100/125/150/180/250/300, radio remote control, central lubrication, fine particle separation, transferring magnet with swinging arm, magnetic pulley etc.

machine types

Hook

Trailer

Track

Machine type: Crambo 6000 Application: Root stocks Throughput: 45 t/h If the root stock fits into the shredding area, it will go through the machine.

The high tooth power deployed by the hydraulic drive, the powerful motion of the material by the two counter-rotating drums and its insensitivity to embedded stones all make the Crambo ideal for these jobs.

5000 d

07

chippo Drum chipper

Aggressive feed with pre-compression by two horizontal and two vertical feed drums Efficient work with two chipping modes: high speed for prunings, lower speed for logs Perfect wood chips due to large drum and long blade advance Choice of discharge: Material-friendly, energy-saving discharge by conveyor Flexible and precise discharge by variable-speed blower 01

01 Variable-speed blower*

02

04 05

02 Two-speed chipping drum

03

03

Pivoting discharge conveyor *

04 Feed with horizontal and vertical feed drums

05 Wood splitter* Logs

*option 08

Prunings

Forestry waste

specifications 510 C

5010 Cd

Details

8010 C

Drive Type: Power:

via PTO tractor

via lorry (MAN)

CAT ® C18

up to 370 kW/500 HP

353 kW/480 HP

571 kW/780 HP

Material feeding Feed table L x W (mm):

2180 x 1680

Feed table height (mm):

1600

Feeder opening H x W (mm):

1870

1870

750 x 1000 (with vertical feed drums 1610)

Chipping unit Drum diameter (mm):

1050

Drum width (mm):

1023

Number of blades:

12

Drum rotation speed (U/min):

400 and 560

Material discharge Blower: max. blower height (mm):

5370

5600

5600

~ 4.7

~5

~5

Transport dimensions L x W x H (mm):

7170 x 2550 x 3722

3 axle: 8053 x 2550 x 4000 4 axle: 8252 x 2550 x 4000

9130 x 2550 x 4000

Working dimensions L x W x H (mm):

7170 x 6600 x 5370

3 axle: 8053 x 7550 x 5600 4 axle: 8252 x 7550 x 5600

9130 x 7550 x 5600

~ 18

3 axle: ~ 26 4 axle: ~31.5

~ 33.5

up to 180

up to 220

up to 320

Blower: max. discharge range (m):

20

Conveyor belt: max. discharge height (m):

Variants: The Chippo series starts with one of the most powerful tractor-driven drum chippers, the 510 C. For the medium and heavy duty range there is a truckdriven version (5010 Cd).

At the heavy-duty end is the 8010 CD with onboard 780 hp engine.

Chipping: The feed system guarantees reliable grabbing and active forwarding to the drum. Chipping is extremely efficient due to the large open drum and the ideally positioned countercutter. The long advance of the chipping blade produces uniform chip shapes and sizes with a minimum of fine fractions.

options: The Chippo is made for the job, with the right options for any scenario – as a 3 or 4-axle trailer, if desired with Hydrodrive, operation from the truck cabin or a crane cabin, with fold-out wood splitter, and more.

Dimensions

Weight (t): (dependent on equipment) Throughput Throughput performance (m3/h): (dependent on material) Options

Two drum speeds, screen baskets, hopper extension, variable blower speed, material discharge belt, central lubrication, Epsilon wood-loading crane, wood gripper, lorry MAN (3-axle/4-axle, chipping cabin/crane cabin), remote control, wood splitter etc.

machine types

510 C

5010 Cd / 3 axle

5010 Cd / 4 axle

Showcase Machine type: Chippo 8010 C Application: Logs, slab wood Throughput: 250 m3/h Nobody does it more efficiently – an aggressive feed system, a large, open drum with two speeds, and a variable-speed blower or energy-saving conveyor discharge give the best chips at the lowest operating costs

8010 C

09

axtor High speed shredder

Long feed area, open to the front, with filling capability on both sides Aggressive feed with pre-compression by two horizontal and two vertical feed drums Two shredding modes: Shredder mode or Chipper mode

01

Ideal servicing access to the engine (underfloor) and to the shredding area 04 02

01 Hydraulic swiveling screen basket

02 Feed with horizontal and vertical feed drums

03 Feed area with hinged hopper

03

05

04 Drum with shredding tools or chipping blades

05 Caterpillar速 diesel engine C18 in underfloor position

10

Logs

Green waste

Forestry waste Waste wood untreated

specifications

Details

8012 Drive Diesel engine: Power:

CAT ÂŽ C18 570 kW/780 HP

Material feeding Feed table L x W (mm):

6000 x 2100

Feed table height (mm):

2800

Feeder opening H x W (mm):

1000 x 1610 (with vertical feed drum 2100)

Shredding unit Drum diameter (mm):

1250

Drum width (mm):

1630

Tools: Drum rpm:

108 pieces free-swinging tools or 36 pieces fixed tools 400 (Chipping mode) or 730 (Shredder mode)

Material discharge Conveyor belt L x W (mm): Max. discharge height (mm):

2500 / 5500 (option) x 1600 up to 4700

Material feeding: The huge hopper can be loaded from both sides. The feed takes care of the rest: A combination of horizontal and vertical feed drums and a wide steel belt ensure active transport into the machine, even with bulky green material.

shredding: The shredding system can use free-swinging or fixed tools. At high speed, it produces material for composting. At reduced speed in chipper mode, it outputs fuel for heating plants.

Maintenance: Excellent access, individually mounted blades and a swivel screen basket simplify maintenance of the shredding system.

Large access panels give good access to the underfloor engine, as well as all other drive components.

Dimensions Transport dimensions L x W x H (mm):

10600 x 2550 x 4000

Working dimensions (Conveyor belt 35°) L x W x H (mm):

15800 x 3580 x 4700

Weight (t, dependent on equipment):

Showcase Machine type: Axtor 8012 Application: Logs Throughput: 280 m3/h

~ 26

Throughput Throughput performance (m3/h): (dependent on material)

up to 400

Options Two drum speeds, hinged sides, tool kits, screen baskets, discharge belt extended, magnetic drum, forward movement device, additional fuel tank etc.

machine types

For making fuel, depending on the input the Axtor can use either solid shredder blades or sharp chipper blades. If the machine runs into an unshreddable contrary, the patented contrary safety prevents further damage. Usually just changing a blade is enough to get back up and running.

8012

11

joker primus maxx mustang magnum drum screens

Broad product range for any performance requirement Selection of drive types on Maxx, Mustang: diesel-hydraulic, diesel-electric or mains operation Options: Screen drum with fixed hole size or flexible system with interchangeable screen segments Extensive options for individual needs 01

01 Hydraulically adjustable round brush

05 02 03

02 Steep hopper sidewalls with hopper belt control

03 Drumgrip drive system

04

04 Runout engine unit

05 Hydraulically adjustable discharge conveyors

12

Compost

Biomass

Waste wood shredded Waste shredded Soil, Gravel, Sand

specifications joker

primus

16.5

38

maxx maxx e

mustang Mustang E

magnum

96.5

Details

Drive Diesel engine (kW):

62.5

70

Electrical power input (kW):

Maxx E 26

Mustang E 30

Diesel generator (kVA):

Maxx E 48

Mustang E 48

Material feeding - feed hopper Hopper volume (m3): Filling length (mm):

> 2.3

> 3.0

> 5.0

> 5.0

up to 7.0

> 2635

> 2900

> 4000

> 4000

> 4400

Filling width (mm):

1135

1340

1675

1675

1675

Filling height (mm):

2350

2640

2800

2800

3100

Screening drum Diameter (mm):

1800

1450

1800

2000

2200

Length (mm):

2440

4000

4500

5500

7465

Effective screening area (m2):

10

16

22,5

30

47

Drum rpm:

14

max. 21

max. 23

max. 23

max. 19

Max. discharge height coarse fraction (mm):

2125

2300

2550

2550

3050

Max. discharge height fine fraction (mm):

2420

2080

2150

2150

2700

Transport dimensions L x W x H (mm):

7650 x2550 x3800

9750 x 2550 x 4000

11250 x 2550 x 4000

11950 x 2550 x 4000

14040 x 2550 x 4000

Working dimensions L x W x H (mm):

7580 x 6100 x 3120

11610 x 4810 x 3080

13200 x 5000 x 3750

14020 x 5000 x 3900

18300 x 7000 x 3920

5.0

9.0

16.0

16.0

26.0

up to 35

up to 70

up to 120

up to 160

up to 250

Material discharge

Dimensions

Weight (t): Throughput Throughput performance (m3/h): (dependent on material) Options

Conveyor extension, magnet drum, scraper for round brush, central lubrication etc.

machine types

Joker

Primus

Maxx

Mustang

Product range: The Joker is the ideal entry-level screener. As requirements grow, the Primus is the right choice.

For heavy-duty users, the Maxx, Mustang and Magnum combine high continuous throughput with absolute dependability.

Material feeding: From hopper to drum – on mobile drum screens, everything is designed for heavy duty.

Extremely rugged hopper design, straight line travel control of the hopper belt, and automatic fill level control for the screen drum ensure smooth operation.

Drive: The electric drive of the E-versions is especially energy-efficient. The power comes directly from the mains or, if required, from an on-board diesel generator.

On the larger machines, the quiet-running, low-wear "Drumgrip" moves the drum.

Showcase Machine type: Mustang Application: Fresh compost Throughput: 80 m3/h Work proceeds efficiently on high-bulk materials as well.

The feed hopper is matched to the drum size plus a generous reserve. The long discharge conveyors allow high piling, and with a width up to 1 meter, the conveyor belt won’t get blocked either.

Magnum

13

CRIBUS Drum screens

Largest screening surface compared to overall length Electrical drive of all components for highest energy efficiency and lowest operating costs New chainless drum drive via patented “Wheelgrip“ High degree of maintainability, with excellent access and maintenance-free solutions

03

01

01 Wheelgrip drum drive

02

02

05

Steep hopper side walls with hopper

03 Electrically adjustable round brush

04

04 Run-out diesel generator *

05 Corrugated edge discharge conveyor for fines *option 14

Compost

Biomass

Waste wood shredded Waste shredded

Soil, Gravel, Sand

specifications 2800 E

3800 E

Electrical power input (kW):

25

30

36

Diesel generator (kVA):

30

48

48

Details

5000 E

Drive

Material feeding - feed hopper Hopper volume (m3): Filling length (mm):

> 5.0

> 5.0

> 6.5

> 4000

> 4000

> 4700

Filling width (mm):

1675

1675

1675

Filling height (mm):

2950

2950

2950

Screening drum Diameter (mm):

2200

2200

2200

Length (mm):

4600

6000

7700

28

38

50

max. 20

max. 20

max. 20

Max. discharge height coarse fraction (mm):

2450

3500

3500

Max. discharge height fine fraction (mm):

2250

3350

3350

Transport dimensions L x W x H (mm):

10600 x 2550 x 4000

12000 x 2550 x 4000

14040 x 2550 x 4000

Working dimensions L x W x H (mm):

14900 x 5000 x 4000

16300 x 6560 x 4000

18500 x 6800 x 4000

16.0

18.0

24.0

up to 170

up to 220

up to 270

Effective screening area (m2): Drum rpm: Material discharge

Dimensions

Weight (t): Throughput Throughput performance (m3/h): (dependent on material) Options

Diesel generator, magnet drum, adjustable belt speed, soot filter, Cleanfix fan, remote control, central lubrication, feed device, hopper pre-screening, hopper sensor controller etc.

machine types

2800 E

3800 E

Material feeding: Steep side walls and a wide hopper belt prevent bridging and allow a broad spectrum of materials. The feed crosssection to the drum, the drum diameter itself and the unsurpassed gap to the side walls allow stoppage-free screening with large hole sizes.

Drive: Everything on the Cribus is driven electrically, from the hopper to the discharge belts. This minimizes the energy, wear and servicing costs of the whole machine, as does the newly developed "Wheelgrip" direct drum drive.

Maintenance: Simply fold down the sidewall to access the drum. No tools are required for changing the drum. Large panels provide excellent access to the whole engine compartment.

The generator unit can be run out or set up externally (Cribus 3800 E).

Showcase Machine type: Cribus 3800 E Application: Compost Throughput: 130 m3/h The adjustable hopper and drum speeds allow precise adjustment to the input material.

Even with wet compost, the generous clearance to the sidewall and the simple, exact brush adjustment prevent clogging of the screening surface.

5000 E

15

MULTISTAR M2 / M3 Star screens

Separation into three fractions (M2: two fractions) with discharge of all fractions at the machine end High throughput with precise selectivity with the “Cleanstar� system High flexibility by changing particle size in seconds All-electric drive for the highest energy efficiency and lowest operating costs

01

01 Metering drum

03 02

04

02 Steep hopper side walls with hopper belt control

03 Coarse screen deck

04

05

Fine screen deck

05 Run-out diesel generator

16

Compost

Biomass

Bark, wood chips Waste wood shredded Waste shredded

specifications M2

M3

Electrical power input (kW):

34

46

Diesel generator (kVA):

48

48

Details

Drive

Material feeding - feed hopper Hopper volume (m3):

> 5.0

> 5.0

Filling length (mm):

> 4000

> 4000

Filling height (mm):

2800

2800

-

2132 x 1138 /2,4

4522 x 1138 /5,1

3591 x 1138 /4,1

Screen segments Coarse screen L x W (mm) / area (m2): Fine screen L x W (mm) / area (m2): Screen section (standard) Coarse particle (mm):

> 30...50 (Oversized particle)

> 60...80

-

10...25/60...80

0/30...50 (Undersized particle)

0/10...25

Medium particle (mm): Fine particle (mm): Material discharge Max. discharge height coarse fraction (mm):

3350

4100

Max. discharge height medium fraction (mm):

-

3200

3200

3200

Max. discharge height fine fraction (mm): Dimensions Transport dimensions L x W x H (mm):

11750 x 2550 x 4000

11500 x 2550 x 4000

Working dimensions L x W x H (mm):

15000 x 7000 x 4000

13000 x 11000 x 4100

17.0

17.0

up to 100

up to 120

Weight (t): Throughput Throughput performance (m3/h): (dependent on material) Options

Screen deck variants, diesel generator, magnet drum, central lubrication, hopper pre-screening, forward movement device, radio remote control, wind sifter (M2) etc.

machine types

M2

Material feeding: The hopper, familiar from Komptech drum screens, boasts a volume of over 5 cubic meters and a loading height of only 2.8 m. Yet everything runs quietly and smoothly, thanks to the electric drive with intelligent controller and graphic display.

Screening: A coarse screen above and a fine screen below provide separation into three fractions (M2: one screen for two fractions). Throughput and separation accuracy remain consistent even with increasing material moisture, thanks to the patented "Cleanstar" cleaning system.

Discharge: Material is discharged only at the rear of the machine. This way the towing device remains accessible during operation. Windrows can also be created. On the M2, a powerful optional windsifter provides effective separation of contaminants into coarse particles.

Showcase Machine type: Multistar M3 Application: Root stocks pre-shredded Throughput: 110 m3/h The M3 can screen shredded woody biomass into highquality fuel in just one pass.

The rotating stars untangle the material and break apart clumps. The division into fine and oversize fractions is easy to control from the operating panel.

M3

17

MULTISTAR L3 / XL / XXL Star screens

Large hopper and wide discharge belts for convenient working High throughput with precise selectivity thanks to the “Cleanstar� system All-electric drive for top energy efficiency and the lowest operating costs Multifunctionality through numerous options magnetic rolls, windsifter, rolling fraction separator

01

03

01 Metering drum

02

02 05

Coarse screen deck

03 Hopper with scraper conveyor

04

04

Diesel generator

05 Fine screen deck Compost

18

Biomass

Bark, wood chips Waste wood shredded Waste shredded

specifications L3

XL

XXL

60

60

100

Details

Drive Diesel generator (kVA): Material feeding - feed hopper Hopper volume (m3):

~7

~7

~ 12

Filling length (mm):

3600

3600

4000 and 5800 (fillable on both sides)

Filling height (mm):

3500

3500

3700

Coarse screen L x W (mm) / area (m2):

3200 x 1250 / 3.8

4000 x 1250 / 4.8

5100 x 1250 / 6.1

Fine screen L x W (mm) / area (m ):

5800 x 1250 / 7.2

5800 x 1250 / 7.2

8900 x 1250 / 10.9

Screen segments

2

Screen section (standard) Coarse particle (mm):

> 60...80

> 60...80

> 60...80

10...25/60...80

10...25/60...80

10...25/60...80

0/10...25

0/10...25

0/10...25

Max. discharge height coarse fraction (mm):

3000

3000

3600

Max. discharge height medium fraction (mm):

3600

3600

3600

Max. discharge height fine fraction (mm):

3200

3200

3200

Transport dimensions L x W x H (mm):

11260 x 2500 x 4000

12850 x 2500 x 4000

13700 x 2500 x 4000

Working dimensions L x W x H (mm):

12950 x 6300 x 4000

16950 x 6500 x 4100

17000 x 6500 x 4000

18.0

21.0

26.0

up to 180

up to 250

up to 400

Medium particle (mm): Fine particle (mm): Material discharge

Dimensions

Weight (t): Throughput Throughput performance (m3/h): (dependent on material) Options

Screen deck variants, wind sifter (coarse-, medium fraction), coarse fraction conveyor, magnet drums, rolling fraction separator (medium, coarse), hopper overload sidewalls, central lubrication etc.

machine types

L3

XL

Material feeding: The giant feed area makes it obvious that this is a highthroughput machine. In fact, one frontloader is often not enough to load and remove material. Wide output conveyors make sure that everything that goes in comes out, with no blockages.

Particle size: Particle size can be controlled by varying the rotation speed of the star shafts. The particle size can be changed in seconds from a touch screen on the operating panel.

Different star geometries and arrangements cover a screening range from 8 - 150 mm.

Options: A series of options - windsifter for coarse and medium fraction, magnetic rolls and rolling fraction separator - makes the machine a genuine all-purpose workhorse.

Options like hopper overload sidewalls, central lubrication, and pneumatic spring axles add more convenience.

Showcase Machine type: Multistar L3 Application: Compost Throughput: 150 m3/h Screening is always in season with the L3. High throughput and selectivity are retained, even with variations in moisture content and various rotting stages, because each star has a wear-resistant cleaning finger that clears the gap to the surrounding stars on each rotation.

XXL

19

Hurrikan / Hurrikan S windsifter

High throughput with over 90% selectivity, by precise adjustment of settings to match material properties Powerful S-version with enlarged suction section (Two suction blowers) Maximum mobility with 80 km/h chassis and independent operation with on-board diesel power unit

02

Compatible with most commercially available mobile screening units

01

05 01

01 Suction blowers

02 Vibrating feeder with enclosure

03

03 Diesel generator

04

04

Rolling fraction separator

05 Pressure blower Compost

20

Biomass

specifications Hurrikan

Details

Hurrikan S

Drive Electrical power input (kW):

28

47

Diesel generator (kVA):

48

60

Material feeding Filling width (mm):

1600

1600

adjustable from 1950 to 2250

adjustable from 1950 to 2250

Pressure blower (kW):

7.5

7.5

Suction and feed blower (kW):

15

2 x 15

2650 mm

2650 mm

Transport dimensions L x W x H (mm):

8300 x 2550 x 4000

11000 x 2550 x 4000

Working dimensions L x W x H (mm):

8130 x 3000 x 4100

11000 x 2550 x 4000 mm

6.5

10.0

up to 40

up to 60

Filling height (mm): Blower power

Material discharge Max. discharge height (mm): Dimensions

Weight (t): Throughput Throughput performance (m3/h): (dependent on material)

Separation: The patented pressure-suction process ensures extremely effective separation of the lightweight fraction from the screen overflow. In the first step, material is separated by a pressure blower. In the second step, the lightweight material is drawn off by a powerful suction blower.

Adjustment: The wide chute enables a width up to 1.2 m and feed height of 1.95 to 2.25 m for the screener conveyor belt. The suction performance is adjustable for the material by changing the blower speed, blower distance and vent flaps.

Options: The optional magnetic drum and rolling fraction separator make the Hurrikan a real cleanup machine. On the tiltable conveyor belt, round, heavy objects (mainly stones) roll downwards and are diverted via a chute.

Showcase

Options Magnet drum, separation belt for rolling fraction, diesel generator, frequency controller for suction blower, intake channels, vibrating feeder enclosure etc.

machine types

Hurrikan

Machine type: Hurrikan S Application: Compost Throughput: 55 m3/h If the screen outflow is going to compost, noncompostables like plastic film need to be removed.

The Hurrikan S is ideal for reliably cleaning the oversize fraction from highthroughput screeners.

Hurrikan S

21

Topturn X

Self-propelled turner for triangular windrows “Wheel” version for outstanding traction and quick alignment / “Track” version for maximum mobility on soft ground Generously-dimensioned turning drum for high throughput and excellent mixing, with low wear Simple transportation and easy access with swinging cabin Optional displacement device for optimum utilisation of space 01

01 Swinging cabin

02

04

02 Caterpillar® diesel engine

03

03 Turning drum (X-drum)

04 Service steps and access platform*

05 Robust plough blades *option 22

05 Compost

Waste shredded

Biomass

Contaminated soil

specifications X53

X60

Details

X67

Drive Diesel engine: Power:

CAT ® C9

CAT ® C9

CAT ® C13

242kW/330HP

242kW/330HP

328kW/446HP

Turning device Drum diameter (mm):

1200

1400

1750

Drum rpm:

0-195

0-195

0-160

5000

5700

6400

Windrow dimensions Max. intake width (mm): Max. windrow height (mm):

2400

2800

3100

Max. windrow cross-section (m2):

~ 6.5

~ 8.5

~ 10.5

Hydraulical traction drive continuous (I standard, II optional)

Hydraulical traction drive continuous (I standard, II optional)

Hydraulical traction drive continuous (I standard, II optional)

Travelling speeds

Wheel (km/h):

II: 0-6

I: 0-4

II:0-8

I: 0-4

I: 0-4

I: 0-3

II:0-6

Transport dimensions Wheel (mm):

5350 x 3000 x 3000

6165 x 3000 x 3450

6750 x 3000 x 3450

Transport dimensions Track (mm):

5350 x 2550 x 3000

6015 x 2650 x 3450

6580 x 3000 x 3560

Working dimensions Wheel (mm):

4220 x 5350 x 4635

4220 x 6050 x 5035

4970 x 6750 x 5450

Working dimensions Track (mm):

3980 x 5350 x 4525

3980 x 6050 x 4920

4720 x 6750 x 5350

Wheel (t):

~ 12.5

~ 14.0

~ 21.0

Track (t):

~ 13.2

~ 14.7

~ 22.0

up to 3500

up to 3500

up to 4500

Track (km/h):

I: 0-4

II: 0-7

I: 0-4

Frame/Drive: The hydraulic chassis combined with a massive telescoping frame provides mobility on any terrain, whether the wheeled version for good traction on pavement or the tracked version for good weight distribution on soft ground.

Turning: A large, powerful hydraulically driven drum with effective conveyor and throwing blades accelerates the turning and rotting processes. Everything gets mixed - nothing gets past the drum.

Options: Optimum space utilisation with the lateral positioning option.

A powerful watering hose system, patented scraper device for getting the lowermost ground layer and the “Fast” version for quick maneuvers are further options.

Dimensions L x W x H

Weight

Throughput Throughput performance (m3/h): (dependent on material) Options Two speed level, lateral displacement device, central lubrication, scraper, protective ventilation, service steps, access platform, watering etc.

machine types

X53

X60

X67

Showcase Machine type: Topturn X67 Application: Sewage sludge compost Throughput: 2500 m3/h The combination of large drum with conveyor and throwing blades, and the powerful drive makes sure that the Topturn leaves the perfect windrow behind. The hydraulic ploughshaped guide blades steer the material into the feed area, keep the lane clean and, with their sturdy design, allow driving within overlapping windrows.

23

Technology for a better environment

Komptech GmbH Kühau 37, A - 8130 Frohnleiten [t] +43 3126 505-0 [f] +43 3126 505-505 [e] info@komptech.com

Komptech UK Ltd. Forge End, Lodge Farm Kineton Warwickshire, CV35 0JH [t] +44 1926 64 29 72 [f] +44 1926 64 29 71 [e] info.uk@komptech.com

www.komptech.com We reserve the right to make technical changes in the course of ongoing development. E2011