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TERMINATOR Slow-speed universal waste shredder
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TERMINATOR - Slow-speed universal waste shredder
Introduction Waste treatment for material recycling or energy recovery generally begins with a shredding process, in which the entire waste spectrum is conditioned for subsequent process stages. The TERMINATOR was built specifically for this purpose. As a slow-running single-shaft shredder, it can be used for all types of waste. Applications with drum/opposing comb system variants range from coarse pre-crushing to defined shredding. The continuous cutting gap adjustment allows tailoring of the produced particle size to subsequent usage. A hydraulic drive with load-dependent speed control ensures maximum motor performance on mobile machines. An electro-mechanical drive for highest efficiency is offered on stationary variants as an additional option.
Highlights • able to shred the most difficult materials • sturdy, contrary-insensitive pre-shredder • four shredding units for perfect configuring for to the job at hand:
U for Universal
UF for Universal Fine
F for Fine
XF for EXtra Fine
• variable particle size by adjusting cutting gap • optimum utilisation of power with hydraulic drive • broad range of mechanisation and configuration options
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Application Bulky refuse, waste wood, building material waste Hardly any other shredder can be used in such a broad range of applications as the TERMINATOR, something which is of course a massive benefit with bulky waste and waste wood. Bulky waste presents no problem for the sturdy, contrary-resistant U unit. With open cutting gap, the most awkward materials, such as railway sleepers (including iron plates), are broken up coarsely.Plated teeth prolong service life.The aggressive feed of the F unit and programmable reverse cycles ensure high throughput of waste wood.
Household waste, residual waste For these material streams, uniform shredding and long tool service life are especially important. This is what the U and UF units offer. With plated teeth and easily exchangeable wear protection, they keep operating costs low, especially when using the electricmechanical drive option. The adjustable cutting gap allows the degree of shredding to be precisely configured tor subsequent process stages.
Commercial waste Because of its inhomogenous nature, this waste stream requires the highest shredding power, which is provided by the hydraulic drive. This also prevents jamming and blockages - clearing by reversing is possible at all times. The UF or XF unit is used depending on the desired gap opening.
Custom application Almost any material can be handled with the TERMINATOR. All kinds of tyres, from car tyres to specialist tyres, can be shredded with the UF unit thanks to high tooth force and hydraulic drive. The same applies to paper rolls, residual textiles, fridges, washing machines, etc. – there is no such thing as impossible.
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TERMINATOR - Slow-speed universal waste shredder The Komptech brand is synonymous with quality, reliability and stability in product value. This means that only premier quality sourced components are used alongside components manufactured in-house. The TERMINATOR has a modern Caterpillar® engine as its power source (complies to EURO Level IIIa). The complete muffling of the engine compartment reduces noise emissions to a minimum. With load-dependent rotation speed regulation (constant power control), the hydraulic drum drive ensures full advantage is taken of the engine output. Overload protection prevents unshreddable contraries from ruining the tool elements. The clearly laid out function keys make operation simple and reliable. Control electronics circuitry continually monitors the operational status of the machine and intervenes to protect the machine should a breakdown occur.
Engine • modern CAT®-diesel engine • completely enclosed engine compartment
flap and fold system for filling hopper
• efficient cooling system 700%
Tooth force
600%
2
500%
high performance Caterpillar® diesel engine
400% 300% 200%
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100% 0% 0,0
5,0
10,0
- 3400 S - 3400
15,0
20,0
25,0
30,0
Drum rpm
Hydraulic • load-dependent speed regulation: 1: high rpm at middle load 2: high tooth force at highest load
Operator console • logical layout for simple operation • control electronics for monitoring of operational status
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Machine walkabout The TERMINATOR can be configured precisely for the application using equipment options. For example, central lubrication simplifies servicing. The TERMINATOR responds to the press of a button when using the convenient radio remote control function from the cab of the wheel loader. The hook and trailer combination - controllable via remote control - combiner with the hook to provide the perfect degree of mobility on site. Effective separation of metallic contraries is carried out by a swivellable hydraulic overhead magnet (or alternatively by a magnetic roller on the discharge belt).
Options • overhead conveyor magnet • central lubrication • radio remote control
scraper for cleaning of drum
S-version • double sided drum drive for higher shredding forece • for difficult material such as commercial waste, tyres
hydraulically foldable overhead conveyor magnet
Adjustable counter comb
adjustable counter comb
• for adjusting of particle size • compensation of wear • perfect accessibility to the shredding area
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TERMINATOR - Slow-speed universal waste shredder
U
Universal shredding unit The roller has two spiral-shaped rows of triangular teeth. The teeth on the counter-comb are perfectly aligned with the geometry of the roller teeth. A central bolt connects tooth mounting and tooth. • aggressive material feed • threefold use of drum teeth • high resistance against contaminants • adjustable cutting gap of 5 to 80 mm
robust drum for coarse pre-shredding for bulky waste, white goods, waste wood, railway ties, construction and demolition waste
Coarse (up to >250 mm) U UF
UF
Univeral fine shredding unit The UF shredding unit consists of a drum with 30 plated teeth arranged “chaotically”. In this configuration, the engaging tooth and following tooth are separated by a maximum distance. This way the available tooth force is concentrated on the engaging tooth. • maximum throughput with difficult material • threefold use of drum teeth • higher degree of shredding than U-unit • high resistance against contaminants • adjustable cutting gap of 5 to 80 mm universal applications, including difficult materials for MSW, bulky waste, commercial waste tyres, special applications
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Shredding unit
F
Fine shredding unit
In the course of continued development the previous connector system has been replaced by a bolted assembly. The wear tooth has a form-fit seating in the holder and is secured with a central bolt. The fixed axial cutting gap between drum tooth and counter-tooth produces a defined cut. The counterteeth are inserted through the opposing comb and are locked on the rear side. • universal application • high teeth for active material feed • dual purpose use of drum teeth • adjustable cutting gap of 0 to 45 mm for a wide range of applications, good solution for mobile machines for MSW, bulky waste, commercial waste, waste wood
Fine (predominantly <100 mm)
F XF
XF
EXtra Fine shredding unit In the XF configuration, 32 rectangular teeth are positioned in a spiral. The teeth are inserted directly into the body of the roller through recesses, and secured with a bolt. The tooth holder itself is seated in the interior of the roller pipe and is well protected – damage to the holder is impossible. • for small particle size • overlengths (>400 mm) ruled out completely • extremely secure fixing of teeth • damage to teeth holder is impossible • adjustable cutting gap of 0 to 50 mm
for highest degree of shredding especially for commercial waste also for bulky waste, waste wood, mattresses
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TERMINATOR - Mobile
Mobile
Advantages
TERMINATOR mobility means moving quickly and easily from A to B, and also speedy operational readiness on site: Unload, open up, power on, then start work. Komptech has mastered the art of building mobile highperformance machinery, adhering completely to tight dimensional, weight and emission tolerances like no other. The TERMINATOR offers a choice of hook lift version, 3-axle chassis, or steel tracks. On the hook lift version, towing or automatic feet options provide manoeuvrability on site. With its airsprung axles and automatic feed device, the TERMINATOR offers the utmost in mobility. The self-propelled steel tracks, with extra wide 3-bar baseplates, allow maneuverability on difficult terrain.
hook
trailer
• transportation of all mobile variants possible without special authorisation • machine can be taken from the transport position into the working position immediately • mobility also on site with towing or automatic feed device (options) • the right chassis for every surface and application (hook, trailer, track)
track
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TERMINATOR - Stationary
Stationary
Advantages
If mobility is not required, electric drive is the best solution from an operational efficiency viewpoint. Given their energy efficiency, virtually maintenance-free operation and controlrelated benefits, electrical drives are the solutions of choice – especially for large-scale plants with long machine operating times. The right machine exists for any system size because all installation sizes are available as electro-mechanical and electro-hydraulic versions. Besides the standard stationary frame, isolation of the drive unit from the shredding unit is also provided as an option for the hydraulic version. This way the drive unit can be protected from dust and be installed easily and accessibly in containers or in a utility room. The compact shredding unit can be integrated into the process cycle without taking up too much space.
station
• electric drive for high efficiency and minimal maintenance • optional economic mechanical direct drive: low energy costs due to high efficiency simple installation: Set up - connect - power on • optional hydraulic drive for high shredding power and continously variable throughput control • optional isolated design: protection of drive unit (dust protected, better cooling) space-saving integration of compact shredding unit
Direct drive
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TERMINATOR - Slow-speed universal waste shredder TERMINATOR
500
2200
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-
3400 3400S
5000
5000S 6000S
Motor Mobile machinary Diesel engine Type: Number of cylinders: Power:
Caterpillar® C9 Caterpillar® C9 Caterpillar® C13 Caterpillar® C13 Caterpillar® C18 6 6 6 6 6 242 kW/330 HP 242 kW/330 HP 328 kW/446 HP 328 kW/446 HP 429 kW/583 HP Roller drive on both sides
Stationary machinary Asynchronous motor Hydraulic rating: Mechanical rating:
Roller drive on both sides Roller drive on both sides
1 x 37 kW
1 x 132 kW -
1 x 160 kW 1 x 160 kW
1 x 160 kW 2 x 75 kW
1 x 200 kW -
1 x 200 kW 2 x 110 kW
2 x 160 kW -
Fill height: hook trailer track
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-
2465 mm 2905 mm 2920 mm
2465 mm 2905 mm 2920 mm
2465 mm 2905 mm 2920 mm
2465 mm 2905 mm 2920 mm
2465 mm 2905 mm 2920 mm
Discharge height: hook trailer track
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-
-
-
~ 18,8 t ~ 21,0 t ~ 24,2 t
~ 19,8 t ~ 22,0 t ~ 25,2 t
~ 19,4 t ~ 21,6 t ~ 24,8 t
~ 20,4 t ~ 22,6 t ~ 25,8 t
~ 21,3 t ~ 23,5 t ~ 26,7 t
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-
-
-
-
-
6825 x 2470 x 2650 mm 7980 x 2550 x 3235 mm 6580 x 2850 x 3155 mm
6825 x 2470 x 2650 mm 7980 x 2550 x 3235 mm 6580 x 2850 x 3155 mm
6825 x 2470 x 2650 mm 7980 x 2550 x 3235 mm 6580 x 2850 x 3155 mm
6825 x 2470 x 2650 mm 7980 x 2550 x 3235 mm 6580 x 2850 x 3155 mm
6825 x 2470 x 2650 mm 7980 x 2550 x 3235 mm 6580 x 2850 x 3155 mm
L x W x H hook
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-
L x W x H trailer
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-
L x W x H track
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3000 mm 1050 mm max. 3 min -1
3000 mm 1050 mm max. 29 min -1 -
3000 mm 1050 mm max. 30 min -1 max. 29 min -1 max. 19 min -1
3000 mm 1050 mm max. 30 min -1 max. 27 min -1 max. 14 min -1
3000 mm 1050 mm max. 30 min -1 max. 29 min -1 -
3000 mm 1050 mm max. 32 min -1 max. 29 min -1 max. 20 min -1
3000 mm 1050 mm max. 38 min -1 max. 38 min -1 max. 28 min -1
to 6 t/h to 6 t/h
to 30 t/h to 30 t/h
to 45 t/h to 45 t/h
to 50 t/h to 50 t/h
to 60 t/h to 60 t/h
to 80 t/h to 80 t/h
to 100 t/h to 100 t/h
Loading heights
1375 - 3645 mm 1375 - 3645 mm 1375 - 3645 mm 1375 - 3645 mm 1375 - 3645 mm 1815 - 4140 mm 1815 - 4140 mm 1815 - 4140 mm 1815 - 4140 mm 1815 - 4140 mm 1820 - 4115 mm 1820 - 4115 mm 1820 - 4115 mm 1820 - 4115 mm 1820 - 4115 mm
Weight hook trailer track
Transport position L x W x H hook L x W x H trailer L x W x H track
Working position 11870 x 3330 x 11870 x 3330 x 111870 x 3330 x 111870 x 3330 x 11870 x 3330 x 3955 mm 3955 mm 3955 mm 3955 mm 3955 mm 12430 x 3330 x 12430 x 3330 x 12430 x 3330 x 12430 x 3330 x 12430 x 3330 x 4365 mm 4365 mm 4365 mm 4365 mm 4365 mm 10880 x 3330 x 10880 x 3330 x 10880 x 3330 x 10880 x 3330 x 10880 x 3330 x 4260 mm 4260 mm 4260 mm 4260 mm 4260 mm
Cutter / drum Length: Diameter: rpm hook, trailer, track: rpm hydraulic station: rpm mechanic station:
Throughput (dependent on material) Throughput hydraulic: Throughput mechanic:
Additional equipment
Remote control, central lubrication, over-belt magnet with swinging arm, towing unit (hook), forward movement device (hook, trailer), irrigation device
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Technical specifications hook
3330 mm
trailer
4140 mm (at 35°)
10-35°
2905 mm
1815 mm (at 10°)
12430 mm (at 35°) 13250 mm (at 10°)
TERMINATOR 6000
10-35°
2920 mm
TERMINATOR 6000
station (Fill height / discharge height depending on outrigger height and flap type)
1820 mm (at 10°)
10880 mm (at 35°) 11700 mm (at 10°)
3330 mm
4115 mm (at 35°)
track
1375 mm (at 10°)
10-35°
2465 mm
TERMINATOR 6000
3645 mm (at 35°)
11870 mm (at 35°) 12690 mm (at 10°)
*or plant specific
29° x
x = Height of feed
x
2204 mm*
TERMINATOR 5000
2806 mm (at 29°)*
11110 mm (at 29)*
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Verg채rung Technology for a better environment
Komptech GmbH K체hau 37 A-8130 Frohnleiten [t] +43 3126 505 - 0 [f] +43 3126 505 - 505 [e] info@komptech.com
Komptech UK Ltd. Forge End, Lodge Farm, Kineton, Warwickshire, CV35 0JH [t] +44 1926 64 29 72 [f] +44 1926 64 29 71 info.uk@komptech.com
www.komptech.com
We reserve the right to make technical changes due to ongoing development.
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