B01-00-0025%3A+New+Timber+master+manual

Page 1

Laguna tools Timbermaster manual B01-00-0025


Dear Woodworker:

Thank you for your purchase and welcome to the Laguna Tools group of discriminating woodworkers. I understand that you have a choice of where to purchase your machines and appreciate the confidence you have in our products. Every machine sold by Laguna Tools has been carefully designed and well thought through from a woodworkers perspective. I cut on our bandsaws, lathes, table saws and combination machines. Through my hands-on experience, I work hard to make our machines better. I strive to give you machines that inspire you to create works of art. Machines that are a joy to run and work on. Machines that encourage your performance. Today, we offer high-performance machines with innovative solutions that meet the needs of woodworkers and their ever-evolving craft. I started Laguna Tools as a woodworker, I still am. Thank you again for becoming a Laguna Tools customer.

Torben Helshoj President and Founder - Laguna Tools Thriving on innovation

2


Table of contents

Safety Rules

Page number 4

Warranty

5

Noise emission

6

Specification sheet

6

Receiveing your Timbermaster

6

Introduction to your Timbermaster

7

What you will receive with the Timbermaster

7

Parts of the Timbermaster

11

Where to locate your Timbermaster

12

Assembly and set up

12

Using the Timbermaster

18

Maintenance and troubleshooting

21

3


Safety Rules As with all machinery there are certain hazards involved with the operation and use. Using it with caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. If you have any questions relative to the installation and operation, do not use the equipment until you have contacted your supplying distributor. Read carefully before operating the machine. 1. Keep the working area clean and be sure adequate lighting is available. 2. Do not wear loose clothing, gloves, bracelets, necklaces or ornaments. Wear face, eye, respiratory and body protection devices as indicated for the operation or environment. 3. Be sure that the power is disconnected from the machine before tools are serviced or an attachment is to be fitted or removed. 4. Never leave the machine with the power on. 5. Do not use dull, gummy or cracked cutting tools. 6. Be sure that the keys and adjusting wrenches have been removed and all the nuts and bolts are secured.

4


Limited Warranty New woodworking machines sold by Laguna Tools carry a one-year warranty from the date of shipping. Laguna Tools guarantees all new machines sold to be free of manufacturers’ defective workmanship, parts, and materials. We will repair or replace, without charge, any parts determined by Laguna Tools, Inc. to be a manufacturer's defect. We require the defective item/part to be returned to Laguna Tools. In the event the item/part is determined to be damaged due to lack of maintenance, cleaning or misuse/abuse, the customer will be responsible for the cost to replace the item/part, plus all related shipping charges. This limited warranty does not apply to natural disasters, acts of terrorism, normal wear and tear, product failure due to lack of maintenance or cleaning, damage caused by accident, neglect, lack of or inadequate dust collection, misuse/abuse or damage caused when repair or alterations have been made or attempted by others. Laguna Tools, Inc. is not responsible for additional tools or modifications sold or performed (other than from/by Laguna Tools, Inc.) on any Laguna Tools, Inc. woodworking machine. Warranty may be voided upon the addition of such noted tools and/or modifications, determined on a case-by-case basis. Normal user alignment, adjustment, tuning and machine settings are not covered by this warranty. It is the responsibility of the user to understand basic woodworking machinery settings and procedures and to properly maintain the equipment in accordance with the standards provided by the manufacturer. Parts, under warranty, are shipped at Laguna Tools, Inc's cost either by common carrier, FedEx Ground service or similar method. Technical support to install replacement parts is primarily provided by phone, fax, or e-mail. The labour required to install replacement parts is the responsibility of the user. Laguna Tools is not responsible for damage or loss caused by a freight company or other circumstances not in our control. Only new machines sold to the original owner are covered by this warranty. For warranty repair information, call 1-800-332-4094. Copyright 2010 Laguna Tools, Inc ** Warning – no portion of these materials may be reproduced without written approval from Laguna Tools, Inc. All documentation subject to change without notice

5


Noise emission Notes concerning noise emission Given that there exists a relationship between noise level and exposure times, it is not precise enough to determine the need for supplementary precautions. The factors affecting the true level of exposure to operators are clearly the amount of time exposed, the characteristics of working environment other sources of dust and noise etc. For example, adjacent machines in other words the level of ambient noise. It is possible that exposure level limits will vary from country to country. Specification sheet Table stroke Table Table height adjustable Log-Lock system Footprint Weight / packaging dimensions

5 foot 19 in X 59 in [483mm X 1500mm] 34 in min height to 45 in max height Standard with micro-adjust 10 foot long X 14 inches wide [3048mm X 355mm] Cabinets 171kg gross[1205mm X 460mm X1620mm] Cabinets 376 lb gross [47.5 In X 18 in X 63.8in] Support base 27 kg gross [1280 mm X 570mm X 125mm] Support base 59lb gross [50in X 22.4in X 4.9 in] Guide rail 56kg gross [3020mm X 200mm X 90mm] Guide rail 123 lb gross [119in X 7.8 in X3.5 in] Sliding table 40 kg gross [1525mm X 515mm X 75mm ] Sliding table 88 lb gross [60In X 20 1/4in X 10 3/4in]

Receiving your machine Note: It is probable that your machine will be delivered by a third party. Before you unpack your new machine you will need to first inspect the packing, invoice and shipping documents supplied by the driver. Insure that there is no visible damage to the packing or the machine. You need to do this prior to the driver leaving. All damage must be noted on the delivery documents and signed by you and the delivery driver. You must then contact the seller [Laguna Tools] within 24.

6


Introduction to the Timbermaster This Timbermaster is designed to give you years of safe service. Read this owner’s manual in its entirety before assembly or use. The Timbermaster consists of two cabinets that are joined with an “I” beam. The “I” beam has a ground steel bar that supports the two linear bearings of the sliding table. The sliding table has steel support bars to raise the log off the table surface and accommodate most log surface irregularities. The table has two log clamps that move the log towards the blade of the bandsaw. The cabinets sit in support bases that are vertically adjustable to suite the varying height of bandsaws Parts of the Timbermaster. The Timbermaster does not have many parts. The major parts are discussed in this manual. If you are not familiar with the Timbermaster, take the time to read this section and become familiar with the machine. 7

1 2 3 4 5 6 1. Cabinet. There are two cabinets that have support wheels for the sliding table. The cabinets are very robust and provide a secure ridged base for the sliding table.

7


2. Support frame. Each cabinet is attached to a support frame. The support frames have three support feet that are vertically adjustable to suite the table height of your band saw. 3. Support feet. The support feet have locking pins that allow the feet to be adjusted to the required height. The fine height adjustment is achieved by rotating the rubber feet and locking in position with the lock nuts. The support feet have ratchet handles to clamp them once in the correct vertical position and remove any rocking. 4. Sliding table. The sliding table is constructed from heavy gauge steel plate and supports the log clamps, support bars and the linear bearings. The support bars and log clamps can be fitted in a number of positions to suite the log being cut. 5. Log clamps. There are two log clamps that can be fitted in a number of positions to suite the log being cut. They are attached to the sliding table with countersunk screws. They have a quick action mechanism that allows a quick and convenient way to adjust the position of the log attachment plates. The adjusters are vertically adjustable to suite the diameter of the log being cut. 6. Rail. The rail is manufactured from a heavy duty “I� beam. The rail connects the two cabinets and supports the sliding table linear bearings. 7. Support bars. Six support bars are provided to raise the log off the sliding table. This reduces the possibility of the log rocking. The bars can be positioned in a number of positions to suite the log being cut.

8


What you will receive with the Timbermaster.

Cabinets

Rail & sliding table

Log clamps Support base

Cabinet and support rail supplied inside of the cabinet

9


Door keys

Door lock in open position

Parts shipped inside lower cabinet

Rail & fixings Rail fixing screws etc

Sliding table and parts Support bars

10


Linear bearings

Linear bearing fixing screws

Log clamps

Log clamp fixing screws

Support feet

Support feet locking pins & clips

11


Support feet clamps Support frames Where to locate your Timbermaster. Before you remove your Timbermaster from the pallet, select the area where you will use your machine. There are no hard and fast rules for its location but below are a few guidelines. 1/ There should be an area at the front and back of the machine suitable for the length of wood that you will be cutting. 2/ Adequate lighting. The better the lighting, the more accurate and safely you will be able to work 3/ Solid floor. You should select a solid flat floor, preferably concrete or something similar. 4/ Close to power source and dust collection. Assembly and set up. Support feet

Support channel

Fixing hole Support frame

Ratchet handle

12


Fit the cabinets to the support frames and secure with the fixings supplied through the base of the cabinet. Fit the support feet and the ratchet handles.

Rail Cabinet Fit rail to both cabinets. Fit the inner support channel to the under sided of the cabinet. The inner support rails add rigidity and help spread the load across the cabinet.

Inner support rail

Fit the liner bearings to sliding table. Do not fully tighten the screws.

Linear bearings

Log clamp

Log clamp

Support bars

13


Fit the support bars to the sliding table. Note: The bars can be fitted in a number of positions to suite the log that you are cutting. It is suggested that two bars are fitted to either end of the sliding table, and the remaining two bars are fitted evenly spaced between the outer bars. It is recommended that two bars are fitted opposite the log clamps. Fit the log clamps to the sliding table. Note: The log clamps can be positioned in a number of positions to suite the log that you are cutting. Remove one sliding table stop. Slide the sliding table onto rail. Two or more people are required to fit table. Take care not to exert side pressure on the bearing as you fit the sliding table, or the bearings will be damaged. Once the table has been fitted, fully tighten the bearing screws, and check that the table slides smoothly. If the table runs tight, loosen the bearing screws, readjust and then retighten the screws. Refit the sliding table stop. If only one person is available for fitting the table. Do not fit the bearings, log clamps or the bearings to the sliding table. Slide the bearings onto the steel bar. Place the table onto the top of the bearings. Adjust the position of the bearings and the sliding table to line up the fixing holes, and fit the screws. Then fit the support bars and the log clamps. This is a tricky option and it is not recommended unless necessary.

Liner bearing

Sliding table stop removed

14


Outer feet

Inner feet

Outer feet

Lift the inner feet so that they do not contact the floor. It is far easer to adjust the Timbermaster with the outer feet only, and then once all adjustments have been completed, to adjust the inner feet. Once all adjustments have been completed and you are adjusting the inner feet, ensure that you do not jack the inner feet excessively, or they will cause the timber master to rock. Fit the Timbermaster to the bandsaw so that the table is central between the cabinets and the sliding table is Âź to ½â€? inch away from the blade. Using a spirit level, adjust the bandsaw so that the bandsaw table is level in both directions. Adjustment can be achieved by using the bandsaw base levelling bolts

Sliding table

Square

Blade

15


Roughly jack the Timbermaster so that the sliding table is just above the bandsaw table. Ensure that the two inner feet are not in contact with the floor.

Sliding table just touching the table Sliding table just touching the table Move the sliding table to one side of the bandsaw table and jack that side of the Timbermaster until it just touches the bandsaw table. Move the sliding table to the other side of the bandsaw table and repeat the procedure. Move back to the original side and check that the sliding table is still just touching the bandsaw table. If it is not just touching the bansaw table re adjust. Using the jacking feet, adjust the Timbermaster so that the sliding table is square with the bandsaw blade. Once the Timber master has been adjusted level with the bandsaw table and square with the blade, lower the inner feet until they contact the floor and take the weight of the Timbermaster. Ensure that you do not jack the inner feet excessively or they will cause the timber master to rock. Check that all the cabinet rollers are in contact with the sliding table. If the wheels need adjustment, adjust as follows.

Inner foot just touching the floor

16


Lower the Timbermaster until it is in contact with the bandsaw table. Remember to raise the inner levelling feet off the floor until all adjustments have been completed. Sliding table 1/ Loosen all the roller nuts on one cabinet and push the wheels down to the bottom of the slots. 2/ With the sliding table over the bandsaw table, position it so that it is over the first wheel 3/ Holding both outside nuts, pull the wheel up until it contacts the sliding table and hand tighten the two outer nuts. 4/ Then tighten both nuts Cabinet wheel on one side then the other side. 5/ Check that the wheel is in contact with the plate. Move the sliding table to the next wheel and repeat. 6/ Continue until all the wheels on that side have been adjusted. 7/ Repeat for the other cabinet. 8/ Jack the unit until it is just clear of the band saw table. Lower the inner feet until they contact the floor and take the weight of the Timbermaster. Ensure that you do not jack the inner feet excessively or they will cause the timber master to rock.

Wrenches

17


Using the Timbermaster. Before you use the Timbermaster, remove all the grease with WD40 or a similar solvent. Re lubricate with a Teflon based lubricant. We recommend Teflon based lubricants, as they tend to dry, and have fewer tendencies to attract saw dust and dirt. Outer ratchet handle

Inner ratchet handle

Thread engage / disengage lever The log clamps are adjustable vertically to suite the diameter of the log being cut. This is achieved by loosening the two ratchet handles and raising or lowering the assembly. Take care to support the assembly while loosening the ratchet handles, or the assembly will drop. The log clamp should be adjusted close to centre of the diameter of the log being cut.

Quick action thread engaged Quick action thread disengaged The log clamp thread engage / disengage lever allows the clamp to be adjusted quickly. To engage / disengage, loosen the inner ratchet handle and rotate the thread engage / disengage lever. Always tighten the ratchet handle once adjustment has been completed. If the thread engage / disengage lever is pushed too tight the thread may be hard to move.

18


Log attached to the attachment plate Attachment plate The attachment plate is at the end of the threaded rod and has eight holes for screws to attach it to the log being cut. The screws that you use to attach the log to the attachment plate should suite the size of log being cut. Additional swivel can be achieved by loosening the nut that is recessed in the attachment plate. Never loosen the nut to the extent that the nylon is not engaged on the thread, or the nut may vibrate off the thread and the log will not be supported.

Nut

Handle The handle can be moved into the handle recess for easy storage.

19


Cutting with The Timbermaster Adjusting for drift. There is no easy way to adjust for the drift of the blade as the bandsaw and the Timbermaster are independently set on the floor. It is recommended that you hold a scrap sheet of plywood or something similar tightly onto the sliding table, and cut with the bandsaw. Notice the position of the back of the blade in relation to the slot being cut. The back of the blade should be in the centre of the cut. If it is not in the centre, move the bandsaw at an angle to compensate and retest. This is a bit time consuming but will pay dividends as the cut will be far better once the bandsaw has been adjusted for drift. Cutting logs. There are two log clamps that have to be attached to the log. Use suitable size and length of screws that will hold the log securely. It is not possible to stipulate what size screws to use as this will depend on the size of logs being cut. If very large logs are being cut you may have to enlarge the holes in the attachment plate. The attachment plates should be attached to the centre of the diameter of the log, but in certain cases this may not be possible, or may not be desirable, as all logs come in different sizes and shapes. Use common sense to attach the plates to a safe point that will allow the log to be moved safely by the log clamps. Attach the log clamps as close a possible to the ends of the log, as this will give greater control and support to the log. First cut. The first cut should remove enough wood to provide a large enough flat surface so that when the log is rotated through 90 degrees, it will sit on the support bars and allow the log to be stable and slide smoothly. Do not skimp and make a larger flat that you would normally, until you gain experience. It is far better to take it slowly and cautiously. Cutting planks. Once the log has been rotated so that the flat is resting on the support bars and has been screwed to the attachment plates, the log can be cut into planks. Make sure that you move both handles the same amount or the plank will be tapered. Ensure that you take into account the thickness of the blade when adjusting the log. Optional refinement. If very large logs are being cut, the weight on the sliding table is great. This may have a tendency to bend the table while it is not supported over the bandsaw table. To overcome this possibility cut a strip of hard wood that is a tight fit in the mitre slot of the bandsaw table. The wood should be the complete length of the table and approximately 1/4 inch higher than the table. The sliding table will then run on the wood and not cause scratches on the sliding table. A strip of Formica or other

20


suitable bearing material can be attached to the top of the wood to help reduce friction. Maintenance and troubleshooting. There is very little maintenance that is required on the Timbermaster. All the bearings are greased for life and no maintenance is required. Should a bearing become faulty replace it. Clean the Timbermasterat the end of each day of all sawdust and dirt. Sawdust contains moisture and will cause rust if not removed.

21


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.