A
CCUSEAL
®
S A F E T Y VA L V E S
SERIES ASV10 & SERIES ASV20 SAFETY RELIEF VALVES THREADED, FLANGED, CUSTOM
VALUE THROUGH PERFORMANCE!
Houston, Texas • Longview, Texas (903) 247-0006 • Fax: (903) 759-3475 sales@accuseal.com • www.accusealvalves.com
ACCUSEAL SAFETY VALVES OPERATION & FEATURES The Series ASV10 & ASV20 safety relief valves provide an economical solution for your pressure relief applications. They are ideal for a variety of gas/vapor and liquid services, including pipelines, separators, compressors, coolant circulation systems, as well as many unique OEM applications. These are direct spring operated valves with a fixed blowdown. They utilize a soft seat to ensure bubble-tight seating. Pressure acting on the seat area overcomes the spring pre-load and opens the valve at the set pressure. The spring, assisted by dome pressure, reliably closes the valve once the system pressure drops below the reseat pressure. ASV10’s and ASV20’s open with minimal overpressure to assure protection of your personnel, your systems, and your investment. Array offers value through reliable performance of products in service as well as from qualified, professional personnel supporting the product before and after delivery. ACCUSEAL products meet the requirements of the ASME Boiler and Pressure Vessel Code Sec. VIII, Div. 1 for Air, Gas, and Liquid. Capacity ratings were established by testing performed at the National Board of Boiler and Pressure Vessel Inspectors, Columbus, Ohio.
ASV10/20 TECHNICAL DATA
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Construction:
Simple, minimal parts and seals Same configuration – gas or liquid service
Inlet Sizes: Outlet Size: Connections: Orifice Sizes: Certifications:
1/2” to 2” Standard 1” & 2” Minimum, Standard Threaded and Flanged D & E, F & G interchangeable NBBI, gas/vapor, liquid; Canadian Registered
Service Pressure Range: Temperature Range: Blowdown: Seals: Services: Capacities: Springs:
15 – 2000 psig -60o F to 550o F Fixed Standard sizes(3), easily replaceable Standard, NACE, Stainless Steel, Special High KA values Meet ASME Code, UG-136(a)(2)
To Accuseal, Value means: •
Reliable Product Performance
•
Responsive Customer Support
•
Competitive Pricing
•
On-time Deliveries
Accuseal safety relief valves meet the requirement of the National Board.
SERIES ASV10 DIMENSIONS & WEIGHTS THREADED - STANDARD: INLET MNPT 1/2” 1/2” 3/4” 3/4” 1” 1”
OUTLET PRESSURE RANGE FNPT (psig) 1” 15 - 887 1” 888 - 1480 1” 15 - 887 1” 888 - 2000 1” 15 - 887 1” 888 - 2170
ORIFICE A B C WEIGHT2 SIZE1,3 (inches) (inches) (inches) (lbs) D, E 3.25 1.95 11.31 7.5 D, E 3.25 1.95 12.31 8.1 D, E 3.25 1.95 11.31 7.5 D, E 3.25 1.95 12.31 8.1 D, E 3.25 1.95 11.31 7.6 D, E 3.25 1.95 12.31 8.2
1. D = .410” Diameter; A = .132 in 2 E = .500” Diameter; A = .246 in 2 2. Estimated 3. D = Gas/Vapor Only E = Gas/Vapor/Liquid
Soft Seat (Quad-Seal) Seat Body
Seat Configuration
C
Seat Carrier Retainer
A
Metal-to-Metal Seat Orifice Diameter
B
Metal-to-Metal Seat iniates closure, = ~Cl. II leakage. Soft Seat creates bubble-tight seal.
SERIES ASV20 DIMENSIONS & WEIGHTS THREADED - STANDARD: INLET MNPT 1-1/2” 1-1/2” 2” 2”
OUTLET PRESSURE RANGE ORIFICE A B C WEIGHT2 FNPT (psig) SIZE1,3 (inches) (inches) (inches) (lbs) 2” 15 - 681 F, G 4.33 2.25 10.50 30 2” 682 - 2000 F, G 4.33 2.25 12.50 33 2” 15 - 681 F, G 4.33 2.25 10.50 30 2” 682 - 2000 F, G 4.33 2.25 12.50 34
1. F = .675” Diameter; A = .357 in 2 G = .790” Diameter; A = .490 in 2 2. Estimated 3. F = Gas/Vapor Only G = Gas/Vapor/Liquid Seat Guide
C
Spindle Stem Spindle Metal-to-Metal
Soft Seat (Quad-Seal) Seat Insert
Seat Configuration
A Orifice Diameter
Metal-to-Metal Seat iniates closure, = ~Cl. II leakage. Soft Seat creates bubble-tight seal.
FLOW CAPACITIES:
B
For capacities in various fluids see the separate publication “ACCUSEAL Capacity Tables.”
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SERIES ASV10/20 DIMENSIONS ASV10 FLANGED - STANDARD INLET ANSI# 1/2” 150# 1/2” 300# 1/2” 600# 1/2” 600# 1/2” 600# 3/4” 150# 3/4” 300# 3/4” 600# 3/4” 600# 3/4” 600# 3/4” 900# 1” 150# 1” 300# 1” 600# 1” 600# 1” 600# 1” 900#
OUTLET PRESSURE RANGE ORIFICE A B ANSI# (psig) SIZE (inches) (inches) 1” 150# 15 - 285 D, E2 3.35 3.50 2 1” 150# 286 - 740 D, E 3.60 3.50 2 1” 150# 740 - 887 D, E 3.85 3.50 2 1” 150# 888 - 1480 D, E 3.85 3.50 2 1” 300# 888 - 1480 D, E 3.85 3.75 1” 150# 15 - 2170 D, E 3.35 3.50 1” 150# 286 - 740 D, E 3.72 3.50 1” 150# 740 - 887 D, E 3.97 3.50 1” 150# 888 - 1480 D, E 3.97 3.50 1” 300# 888 - 1480 D, E 3.97 3.75 1” 300# 1481 - 2170 D, E 4.35 3.75 1” 150# 15 - 2170 D, E 3.28 3.50 1” 150# 286 - 740 D, E 3.66 3.50 1” 150# 740 - 887 D, E 3.91 3.50 888 - 1480 D, E 3.91 3.50 1” 150# 1” 300# 888 - 1480 D, E 3.91 3.75 1” 300# 1481 - 2170 D, E 4.47 3.75
C (inches) 11.34 11.59 11.84 12.84 12.84 11.34 11.72 11.97 12.97 12.97 13.35 11.28 11.65 11.90 12.90 12.90 13.46
1. External Support Required, 2. Gas/Vapor Only
ASV20 FLANGED - STANDARD INLET ANSI# 1-1/2" 150# 1-1/2" 300# 1-1/2" 600# 1-1/2" 600# 1-1/2" 900#
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OUTLET PRESSURE RANGE ORIFICE A B C ANSI# (psig) SIZE1 (inches) (inches) (inches) 2" 150# 15 - 285 F, G 4.52 4.06 10.65 2" 150# 286 - 740 F, G 4.84 4.06 10.96 2" 150# 740 - 1480 F, G 5.15 4.06 11.27 2" 300# 740 - 1480 F, G 5.15 4.31 11.27 2" 300# 1481 - 2000 F, G 5.64 4.31 11.77
2" 150# 2" 300#
2" 150# 2" 150#
15 - 285 286 - 740
2" 600# 2" 600# 2" 900#
2" 150# 2" 300# 2" 300#
741 - 1480 741 - 1480 1481 - 2000
F, G
4.63
4.06
10.77
F, G F, G F, G F, G
4.94 5.32 5.32 6.13
4.06 4.06 4.31 4.31
11.08 11.46 11.46 12.27
SERIES ASV10/20 ACCESSORIES
LIFT LEVER ASSEMBLY A lift lever assembly is available for all sizes to test the operation of the valve assembly. By turning the outer handle, the inner rod is lifted which in turn picks up the bottom of the spring, relieves the spring preload, and allows the inner piston to open. By ASME Code, lift levers are mandatory for applications in air, or water above 140o F. For all other applications, this feature is optional.
INLET PORT A 1/4� NPT inlet port can be provided on the Inlet sub to install instrumentation like a pressure gage, or apply pressure below the seat to test the valve, in combination with a full-bore block valve upstream.
SPECIAL CONNECTIONS AND MATERIALS
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Array offers special inlet and outlet connections, other than as shown on page 4, to your exact specifications, as well as specialty alloys and elastomers to meet your special service conditions.
SPRING CARTRIDGES Spring Cartridges, which include the Spring and the required Spring Bearings, are provided to change set pressures. Springs meet Code requirements.
OTHER ACCESSORIES Array can also provide peripheral equipment to complete your relief valve installation, including gaskets, bolting, discharge piping, and vent caps. For details, discuss the above options further with an Array sales specialist at (903) 247-0006. 5
SERIES ASV10 MATERIALS ITEM
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Cap Body Adj Shaft Spring Bearing Shaft Head Seat Carrier Seat Retainer Seat Body Cage Inlet Sub Spring Retainer Screw Lock Wire Lead Seal Nameplate Drive Pins O-Ring O-Ring Quad Ring Lock Nut Pipe Plug(Optional)
STANDARD Carbon Steel WCB Carbon Steel Carbon Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Carbon Steel Stainless Steel Stainless Steel Stainless Steel Lead Stainless Steel Stainless Steel Elastomer Elastomer Elastomer Carbon Steel Stainless Steel
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DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Cap Body, 1.0� Adj Shaft Lock Nut Spindle Stem Spring Guide Spring Spindle Seat Guide Seat Insert Inlet Sub Quad Ring O-Ring O-Ring Lock wire Lead Seal Nameplate Drive Pins Spindle Lock Nut O-Ring
STANDARD Carbon Steel WCB Carbon Steel Carbon Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Carbon Steel Elastomer Elastomer Elastomer Stainless Steel Lead Stainless Steel Stainless Steel Stainless Steel Elastomer
CONSTRUCTION
SERVICE NACE STAINLESS STEEL Carbon Steel/Stainless Steel Stainless Steel WCB/CF8M CF8M Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Inconel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Lead Lead Stainless Steel Stainless Steel Stainless Steel Stainless Steel Elastomer Elastomer Elastomer Elastomer Elastomer Elastomer Stainless Steel Stainless Steel Stainless Steel Stainless Steel
SERIES ASV20 MATERIALS ITEM
OF
SERVICE NACE Carbon Steel/Stainless Steel WCB/CF8M Stainless Steel Stainless Steel Stainless Steel Stainless Steel Inconel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Elastomer Elastomer Elastomer Stainless Steel Lead Stainless Steel Stainless Steel Stainless Steel Elastomer
OF
1 3 5 19 4 12
6 8 20 7 17 16 10 18 2 9 11
CONSTRUCTION
STAINLESS STEEL Stainless Steel CF8M Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Elastomer Elastomer Elastomer Stainless Steel Lead Stainless Steel Stainless Steel Stainless Steel Elastomer
3 5
1
4 20 17 6 18 7 19 8 9 12 10 13 2 14 11
15 16
SERIES ASV10/20
PRODUCT NOMENCLATURE CODE A 10 E 4 1 N 0 A - 1440 ACCUSEAL SERIES ORIFICE INLET/OUTLET CONNECTION A
10
D E
20
F G
2 3 4 5 5 6 7
1/2 x 1 3/4 X 1 1X1 1 X2 1 1/2 X 2 2X2 2X3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 S
MXF 150 X 150 300 X 150 300 X 300 600 X 150 600 X 300 600 X 600 1500 x 300 1500 x 300 1500 x 600 1500 x 1500 2500 x 300 2500 x 600 2500 x 1500 2500 x 2500 Special
SEAT TYPE N Nitrile V Viton K Kalrex A Aflas C Chemraz E EPDM S Special
Example: ASV 10 Series Orifice 1 x1 Thread with Nitrial Standard Trim with Inlet Port
MATERIAL CODE 0 1 2 3 4 5 6
VARIATION SET PRESSURE
CS Standard CS Low Temperature CS Nace CS Low Temperature Nace SS Standard SS Nace CS with SS Trim & SS Spring
A B C D E
Standard Inlet Port Lift Lever CDTP SS Inlet
0050 0150 1440
MATERIAL TEMPERATURE LIMITS - TYPICAL
METALS Carbon Steel
Stainless Steel Inconel Elgiloy
TYPE A108 WCB LCC 304/316 17-7 CF8M X750
DEGREES F -20 to 500 -20 to 500 -50 to 500 -423 to 650 -423 to 650 -423 to 650 -423 to 750 -423 to 750
DEGREES C -29 to +260 -29 to +260 -46 to +260 -253 to +343 -253 to +343 -253 to +343 -253 to +399 -253 to +399
ELASTOMERS Viton Nitrile EPDM Neoprene Kalrez Chemraz Aflas
DEGREES F -15 to +450 -65 to +250 -65 to +325 -35 tp +225 0 to +500 -22 to +500 +25 to +450
DEGREES C -23 to +232 -48 to +121 -48 to +163 -37 to +107 -18 to +260 -30 to +260 -4 to +232
METALLIC MATERIAL CODE: X* DESCRIPTION BODY 0 CS Standard WCB 1 CS Low Temperature LCC 2 CS Nace WCB 3 CS Low Temperature Nace LCC 4 SS Standard CF8M 5 SS Nace CF8M 6 CS with SS Trim LCC/WCB
SPRING Stainless Steel Stainless Steel Inconel Inconel Stainless Steel Inconel Stainless Steel
Accuseal safety relief valves meet the requirement of the National Board.
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A
CCUSEAL
®
S A F E T Y VA L V E S
LIMITED PRODUCT WARRANTY The following warranty is exclusive and in lieu of all other warranties. Whether express, implied or statutory, including, but not by way of limitation, any warranty of merchantability or fitness for any particular purpose. Array Holdings warrants to each original buyer of products manufactured by Array that such products are free from defects in material and workmanship under normal use and service for a period of two (2) years from the date of shipment provided that no warranty is made with respect to: Any product which has been repaired or altered in such a way in Array’s judgment, as to affect the product adversely; Any product which has, in Array’s judgment, been subject to negligence, accident or improper storage; Any product which has not been operated or maintained in accordance with normal practice and in conformity with recommendations and public specification of Array; valve without nameplate, missing or removed. Array Holdings’ obligation under this Warranty is limited to use reasonable efforts to repair, replace or, at it’s option, refunding the purchase price. The cost of labor for installing a repair or replacement product shall be borne by Purchaser. Replacement parts provided under the terms of this Warranty are warranted for the remainder of the warranty period of the products upon which they are installed to the same extent as if such parts were original components thereof. Warranty services provided there under do not assume any liability for damages caused by any delays involving warranty service. For complete specification information, prices and name, address and telephone number of the Array representative nearest you, call or write to us at the address below. 506 West Harrison Road Longview, Texas 75604 Phone: (903) 247-0006 Fax: (903) 759-3475 sales@accuseal.com www.accusealvalve.com
VALUE THROUGH PERFORMANCE!
All specifications and materials are subject to change without notice. • 11/2012 • Printed in U.S.A.