Mechanische riemverbinders by luuk drent

Flexco® sr™

Rivet Hinged Fastening System

Quality and Performance The Flexco® SR™ Rivet Hinged Fastening System has earned a reputation for quality and performance in the most demanding material handling applications on earth. Wherever belt conveyors are used, you need a fastener system that lets you set up, splice, and get out of the way … fast. Flexco SR fasteners deliver the performance, long life, and easy installation that maximize belt availability and help keep productivity on a roll.

Maximum Splice Life, Increased Uptime Flexco Rivet Hinged Fasteners combine top and bottom fastener plates, which are joined at one end by two wide hinge loops. Each pair of plates sandwich the belt end and are secured to the belt with a staggered pattern of rivets. The rivets penetrate the belt without damaging or weakening the belt carcass providing maximum resistance to pull-out and evenly distributed splice tension across the width of the belt. No matter what the belt condition, Flexco SR fasteners are a good choice for both new and older, worn belts. Rivet hinged fasteners can be used on belts ranging from 1/8" to 1" (3 - 25 mm) after skive with pulley diameters over 5" (127 mm). Concerns about comparable vulcanized splice strength can be dismissed as rivet hinged fasteners have a long history of service on belts with mechanical fastener rating of up to 2000 P.I.W. (350 kN/m).

Market Applications • Coal and Hard Rock • Underground and Surface Mining • Wood Processing • Asphalt Plants • Construction and Road Equipment

www.flexco.com

Flexco® SR™ Rivet Hinged Fastening System

Fastener Overview How the Flexco® Rivet Hinged Fastening System Works The SR™ (Self-Setting Rivet) Fastener utilizes staggered pattern, multiple rivet attachments that pass between carcass fibers without severing them. The specially shaped head of each pilot nail works in conjunction with the installation tool anvil plate to set the rivets. The same hammer blows that set the rivets also compress the fastener plates into the belt covers. This provides maximum holding ability and distributes splice tension evenly across the width of the belt.

Flexco® R2

Flexco® R5

Lower fastener profile improves performance The Flexco® SR™ Scalloped Edge™ fastener features a low profile, reducing the fastener’s exposure to cleaner blades, skirt rubbers, and return idlers. Reduced wear and tear on the fastener extends the life of the splice to maximize belt availability. Designed for rubber plied and PVC solid woven belting, as well as for older worn belts unfit for vulcanized splices, the Flexco SR fastener features a patented Scalloped Edge

design. The scalloped design contributes to improved fastener profile resulting in increased compatibility with belt cleaners and improved cleaner-tip wear. A built-in viewport simplifies fastener positioning. And self-setting rivets are installed from the top side of the belt for faster installation. Plus powered installation options speed installation and reduce worker fatigue.

Scalloped Edge Lower fastener profile extends belt splice life Less effort required for installation Reduces maintenance costs Viewport assures proper installation alignment

Viewport

Flexco® SR™ Rivet Hinged Fastening System

Fastener Selection Guidelines Specify the Right Flexco® Rivet Hinged Fastener

Measure belt thickness

1. Determine belt tension. Most conveyor belting has a mechanical fastener rating. Care should be taken not to operate the belting or fasteners beyond their recommended ratings. 2. Measure belt thickness. If fasteners are to be countersunk, measure the belt thickness after a portion of the belt cover has been removed. Choose a fastener size which corresponds to belt thickness.

Measure smallest pulley diameter

3. Measure the diameter of the smallest pulley in your system. Only consider pulleys over which the belt makes at least a 90° wrap. For tail or take-up of the self-cleaning “wing type pulley”, 25% larger diameter dimensions are usually required. 4. Choose the fastener size that is appropriate for your specifications. Consult the selection chart on page 4 to guide your selection. 5. Select material. Refer to the material selection chart on page 4 for the metal characteristics which best suit your application. Not all sizes are available in all metals.

Select fastener size

6. Select installation method. Flexco® SR™ fasteners can be hammer applied or a power installation option can be chosen to speed installation time. Refer to pages 12-14. 7. Select rivets. Refer to page 8 to choose the appropriate rivets for your application. 8. Select hinge pin. Refer to page 10 to match the hinge pin to your application.

Select installation method

Select rivets

Flexco® SR™ Rivet Hinged Fastening System

Fastener Selection Guidelines Use the charts below to match the Flexco® SR™ fastener to your needs. Find the fastener metal type required for your application. Then choose the ordering number that corresponds to your belt’s width from the charts on the following pages.

R2 R5

R5½

Flexco® Rivet Hinged Fastener Selection Chart Fastener Size

Recommended Min. Pulley Diameter

For Belts With Mechanical Fastener Ratings Up To:

Belt Thickness Range

Operating Tension Under 100% of Belt Rating in. mm

Operating Tension Under 75% of Belt Rating in. mm

P.I.W.

kN/m

in.

330

1/8-3/8

3-10

127

450

7/32-7/16

6-11

230

175

R5-1/2

650

114

5/16-19/32

8-15

300

250

R6*

800*

140

13/32-11/16

10.5-17

450

400

R6LP

800

140

5/16-23/32

8-18

450

400

1500

263

13/32-11/16

10.5-17

450

400

2000

350

5/8-1

16-25.5

1050

* R6 can be used in certain applications up to 1200 P.I.W. (210 kN/m) with R6 RustAlloy® and stainless steel rivets. Contact Flexco Marketing or Engineering for details.

Fastener Materials Steel: Plated steel is the standard fastener material for most applications. Plating helps combat mild corrosion.

MegAlloy®: Superior resistance to wear and abrasion. Provides several times the service life of steel.

Stainless: 300 Series: Provides extra resistance to abrasion, magnetic attraction, and corrosion from acids and other chemicals.

RustAlloy®: Low chrome, stainless steel alloy that resists corrosion due to acidic mine water or other chemical attack.

Fastener Metals Fastener Material

Abrasion Resistance

Chemical Resistance

Rust Resistance

Magnetic

Spark-Free

Available Sizes R2, R5, R5½, R6

Galvanized Steel

Good

Poor

Fair

Yes

300 Series Stainless Steel

Good

Good to Excellent

Excellent

Yes

R2, R5, R9

MegAlloy®

Excellent

Poor

Yes

R2, R5, R5½

RustAlloy®

Good

Yes

R5, R5½, R6, R8

Flexco® SR™ Rivet Hinged Fastening System

Fasteners Flexco® R2

Flexco® R2, R5 and R5½ MegAlloy®

Unique two teeth/two rivet combination offers highest efficiencies in strength and durability for medium-duty applications.

For superior resistance to wear and abrasion, Flexco® Rivet Hinged Fasteners are available in R2, R5, and R51/2 MegAlloy®. Fasteners are supplied as 4 plate strips and are packaged 10 strips per box. Flexco® R2, R5, R5 ½

Flexco® R2 Belt Width in.

Ordering Number Stainless 300 Series

Steel

Ordering Number MegAlloy®

Rivets Required for One Joint

300

R2-12/300

R2S-12/300

450

R2-18/450

R2S-18/450

600

R2-24/600

R2S-24/600

750

R2-30/750

R2S-30/750

R2MA-SE R5MA-SE R5-1/2MA-SE

Plates Required for MegAlloy®

900

R2-36/900

R2S-36/900

Plates Required For One R2MA Joint*

1050

R2-42/1050

R2S-42/1050

1200

R2-48/1200

R2S-48/1200

108

Belt Width

1350

R2-54/1350

R2S-54/1350

120

1500

R2-60/1500

R2S-60/1500

136

Plates Required for One Joint

in.

450

600

750

900

Flexco® R5

1050

1200

Ideal for applications such as wood processing or construction equipment with smaller pulleys as well as for underground mining.

1350

1500

Two fastener strips per package.

Plates Required For One R5MA Joint*

Flexco R5 Scalloped Edge (Continuous Strip) ®

Belt Width in.

Ordering Number Steel

Stainless 300 Series

Rustalloy® 400 Series SS

Rivets Required for One Joint

450

600

750

900

1050

1200

1350

1500

1800

Plates Required For One R5½MA Joint*

450

R5-SE-18/450

R5S-SE-18/450

100

450

600

R5-SE-24/600

R5S-SE-24/600

RAR-SE-24/600

130

600

750

R5-SE-30/750

R5S-SE-30/750

RAR-SE-30/750

160

750

900

R5-SE-36/900

R5S-SE-36/900

RAR-SE-36/900

200

900

1050

R5-SE-42/1050

R5S-SE-42/1050

RAR-SE-42/1050

230

1050

1200

R5-SE-48/1200

R5S-SE-48/1200

RAR-SE-48/1200

270

1200

1350

R5-SE-54/1350

RAR-SE-54/1350

300

1350

1500

R5-SE-60/1500

RAR-SE-60/1500

340

1500

1800

R5-SE-72/1800

410

1800

Two fastener strips per package.

R5S-SE-60/1500

*4 Plate Strips. 10 Strips Per Box

Flexco® SR™ Rivet Hinged Fastening System

Fasteners Flexco® R5½ Midsize R5½ is ideal as an upgrade for R5 or in applications where pulley size prohibits the use of R6. R5½ Scalloped Edge (Continuous Strip) Belt Width

Ordering Number Rustalloy® 400 Series SS

Steel

Rivets Required for One Joint

in.

450

R5-1/2-SE-18/450

600

R5-1/2-SE-24/600

RAR5-1/2-SE-24/600

130

750

R5-1/2-SE-30/750

RAR5-1/2-SE-30/750

160

900

R5-1/2-SE-36/900

RAR5-1/2-SE-36/900

200

1050

R5-1/2-SE-42/1050

RAR5-1/2-SE-42/1050

230

1200

R5-1/2-SE-48/1200

RAR5-1/2-SE-48/1200

270

1350

R5-1/2-SE-54/1350

RAR5-1/2-SE-54/1350

300

1500

R5-1/2-SE-60/1500

RAR5-1/2-SE-60/1500

340

1800

R5-1/2-SE-72/1800

RAR5-1/2-SE-72/1800

410

100

Two fastener strips per package

Flexco® R6 and R6LP Low Profile R6 can be used in certain applications up to 1200 P.I.W. (210 kN/m) with R6 RustAlloy and stainless steel rivets. Contact the Flexco Marketing or Engineering department for details. R6LP features a lower fastener profile for improved compatibility with cleaner blades, skirt rubber, and return idlers. R6 and R6LP (Continuous Strip) Ordering Number

Belt Width

Rustalloy® 400 Series SS

Rustalloy® Low Profile 400 Series SS

Rivets Required for One Joint

in.

Steel

600

R6-SE-24/600

130

750

R6-SE-30/750

160

900

R6-SE-36/900

1050

R6-SE-42/1050

RAR6-SE-42/1050

RAR6LP-SE-42/1050

230

1200

R6--SE-48/1200

RAR6-SE-48/1200

RAR6LP-SE-48/1200

270

1350

R6-SE-54/1350

RAR6-SE-54/1350

RAR6LP-SE-54/1350

300

1500

R6-SE-60/1500

RAR6-SE-60/1500

RAR6LP-SE-60/1500

340

1800

R6-SE-72/1800

RAR6-SE-72/1800

RAR6LP-SE-72/1800

410

2130

R6-SE-84/2130

RAR6-SE-84/2130

RAR6LP-SE-72/1800

480

Two fastener strips per package

200

Flexco® SR™ Rivet Hinged Fastening System

Fasteners Flexco® R8 Eight-rivet pattern designed for use on mainline and panel belts with mechanical fastener ratings up to 1500 P.I.W. (263 kN/m). For questions regarding R8 and your application, contact the Flexco Marketing or Engineering department. R8 Scalloped Edge (Continuous Strip) Belt Width in.

Ordering Number Rustalloy® 400 Series SS

Rivets Required for One Joint

1200

RAR8-SE-48/1200

432

1350

RAR8-SE-54/1350

480

1500

RAR8-SE-60/1500

544

1800

RAR8-SE-72/1800

656

2130

RAR8-SE-84/2130

768

Two fastener strips per package

Flexco® R9 For high-tension or thick belt applications up to 2000 P.I.W. (350 kN/m), R9 has greater reachback, a thicker plate, and an enhanced loop area for larger pin diameters. R9 Scalloped Edge (Continuous Strip) Belt Width in.

Ordering Number

Stainless 300 Series

Rivets Required for One Joint

1200

R9S-SE-48/1200

432

1350

R9S-SE-54/1350

480

1500

R9S-SE-60/1500

544

1800

R9S-SE-72/1800

656

2130

R9S-SE-84/2130

768

Two fastener strips per package

Flexco® SR™ Rivet Hinged Fastening System

Rivets Rivets are available in either steel or stainless steel. Rivets are packaged 250 rivets per box. SRAA, SRA, SRB, and SRC rivets are also available in 100-count packages. Bulk packs of 2,000 rivets are also available in reusable plastic buckets. Rivet Selection Chart Belt Thickness Range

Rivets Rivet Size

Stainless Type 430 Box (100 Rivets)

Steel

in.

1/8-7/32

3-6

SRAA

SRA-100

3/16-5/16

4-8

SRA

SRB-100

9/32-3/8

7-10

SRB

SRC-100

7/32-5/16

6-8

SRA

SRAA

SRAA-S

9/32-3/8

7-10

SRB

SRA

SRA-S

11/32-7/16

9-11

SRC

SRB

SRB-S

13/32-7/16

10.5-11

SRC/D

SRC

SRC-S

SRC/D

SRC/D-S

SRB

SRD

SRD-S SRE-S

SRAA-100

Box (250 Rivets)

R5½ & R6LP 5/16-11/32

8-9

5/16-13/32

8-10.5

SRC

SRE

3/8-15/32

10-12

SRC/D

SRF

SRF-S

7/16-17/32

11-13.5

SRD

SRG

SRG-S

1/2-19/32

13-15

SRE

SRH

SRH-S SRI-S SRJ-S

9/16-21/32

14-16.5

SRF*

SRI

5/8-23/32

16-18

SRG*

SRJ SRK

SRK-S

Bucket (2000 Rivets)

13/32-7/16

9-11

SRC/D

13/32-1/2

10.5-13

SRD

SRA-2M

SRA-S-2M

15/32-9/16

12-14

SRE

SRB-2M

SRB-S-2M

17/32-5/8

13.5-16

SRF

SRC-2M

SRC-S-2M

SRG

SRC/D-2M

SRC/D-S-2M

SRD-2M

SRD-S-2M

SRE-2M

SRE-S-2M

19/32-11/16

15-17

R8 13/32-7/16

10.5-11

SRC/D

13/32-1/2

10.5-13

SRD

15/32-9/16

12-14

SRE

17/32-5/8

13.5-16

SRF

19/32-11/16

15-17

SRG

15/32-9/16

12-14

SRE

17/32-5/8

13.5-16

SRF

19/32-11/16

16-17

SRG

21/32-3/4

16.5-19

SRH

23/32-13/16

18-21

SRI

25/32-7/8

20-22

SRJ**

29/32-1"

23-25.4

SRL**

* Applies to RAR6LP only. ** Use with 3/4” diameter hinge pin.

SRF-2M

SRF-S-2M

SRG-2M

SRG-S-2M

SRH-2M

SRH-S-2M

SRI-2M

SRI-S-2M

SRJ-2M

SRJ-S-2M

SRK-2M

SRK-S-2M

Self-setting, pre-assembled with pilot nails

Flexco® SR™ Rivet Hinged Fastening System

Rivets Rapid Loader™ Collated Rivet Strips Unique Flexco® Rapid Loader™ collated rivet strips make it easy to load 20 rivets into your multiple guide block at one time and eliminate time consuming handling of individual rivets. • Supplied in color-coded strips for easy identification of rivet sizes • Available in steel or stainless steel • Arrives ready-to-use in convenient buckets

Rapid Loader™ Collated Rivet Strips with Washers Rapid Loader strips with washers have been designed to be used in combination with steel guide blocks. • Supplied in color-coded strips for easy identification of rivet sizes • Available in steel or stainless steel • Arrives ready-to-use in convenient buckets

Rapid Loader™ Collated Rivet Strips Size

Color Code

A B C C/D D E F G H I J K

Red White Blue Orange Green Purple Yellow Black Gray Lt. Blue Brown Beige

A B C C/D D E F G H I J K

Red White Blue Orange Green Purple Yellow Black Gray Lt. Blue Brown Beige

Ordering Number R5, R5½, R6 R8, R9 Steel CSRLA CSRLB CSRLC CSRLC/D CSRLD CSRLE CSRLF CSRLG

Rapid Loader™ Collated Rivet Strips CSRL8C/D CSRL8D CSRL8E CSRL8F CSRL8G CSRL8H CSRL8I CSRL8J CSRL8K

Stainless (Type 430) CSRLA-S CSRLB-S CSRLC-S CSRLC/D-S CSRLD-S CSRLE-S CSRLF-S CSRLG-S

CSRL8C/D-S CSRL8D-S CSRL8E-S CSRL8F-S CSRL8G-S CSRL8H-S CSRL8I-S CSRL8J-S CSRL8K-S

Conveniently packed, easy-to-use

Rapid Loader™ Collated Rivet Strips with Washers Size

Color Code

A B C C/D D E F G H I J K

Red White Blue Orange Green Purple Yellow Black Gray Lt. Blue Brown Beige

A B C C/D D E F G H I J K L

Red White Blue Orange Green Purple Yellow Black Gray Lt. Blue Brown Beige Teal

Ordering Number R5, R5½, R6 R8, R9 Steel CSRLA-W CSRLB-W CSRLC-W CSRLC/D-W CSRLD-W CSRLE-W CSRLF-W CSRLG-W

CSRL8C/D-W CSRL8D-W CSRL8E-W CSRL8F-W CSRL8G-W CSRL8H-W CSRL8I-W CSRL8J-W CSRL8K-W

Speed Installation Time

Stainless (Type 430) CSRLA-S-W CSRLB-S-W CSRLC-S-W CSRLC/D-S-W CSRLD-S-W CSRLE-S-W CSRLF-S-W CSRLG-S-W

Rapid Loader™ Collated Rivet Strips with washers

CSRL8C/D-S-W CSRL8D-S-W CSRL8E-S-W CSRL8F-S-W CSRL8G-S-W CSRL8H-S-W CSRL8I-S-W CSRL8J-S-W CSRL8K-S-W CSRL8L-S-W

Flexco® SR™ Rivet Hinged Fastening System

Hinge Pins Selection Charts A wide selection makes it easy to match pins to the needs of the application. Selection ranges from bare steel cable to nylon-covered armored cable. Use the brief descriptions and the chart below to identify which hinge pins are available for each fastener type.

Hinge Pin Material Selection

ACS – Bare Armored Stainless Steel Cable: The same advantages as bare armored cable plus corrosion resistance.

-B

are

S-

red

C-

ble

red

ain

lon

les

red

S-

ylo

red

ere

tee

ble

SSC – Bare Stainless Steel Cable: For conditions where corrosion attacks steel pins. For R2 and R5 only.

NCS – Nylon Covered Stainless Steel Cable: For greater corrosion resistance. Not recommended in wet, abrasive applications. For R2 and R5 only.

-N

SC – Bare Steel Cable: Recommended for abrasive or gritty material conveyance.

NC – Nylon Covered Steel Cable: Nylon covering prevents pin migration. Not recommended in wet, abrasive applications. For R2 and R5 only.

NAC – Nylon Covered Armored Cable: Combines a durable armored steel wrap with a nylon covering for smooth operation and long service life. Nylon covering prevents pin migration. Not recommended in wet, abrasive applications.

AC – Bare Armored Cable: Heavy-duty, longwearing pin popular in underground mining applications. Armor wrapping protects interior wires.

lon

red

-B

are

ain

les

C-

ain

les

tee

R2 & R5 Ordering Number Belt Width

in.

AC Bare Armored Cable (1/4” Dia.)

300

450

500

Each (One Pin)

Package (Ten Pins)

AC-18-1

AC-18

*ACS Bare Armored Stainless Cable (17/64” Dia.) Each (One Pin)

Package (Ten Pins)

NAC Nylon Covered Armored Cable (1/4” Dia.) Each (One Pin)

Package (Ten Pins)

NAC-18-1

NAC-18

NC Nylon Covered Steel Cable (1/4” Dia.) Each (One Pin)

Package (Ten Pins)

*NCS Nylon Covered Stainless Cable (1/4” Dia.) Each (One Pin)

Package (Ten Pins)

NC-12-1 NC-18-1

NC-18

NC-20-1

600

AC-24-1

AC-24

NAC-24-1

NAC-24

NC-24-1

NC-24

NCS-24-1

NCS-24

750

AC-30-1

AC-30

ACS-30-1

ACS-30

NAC-30-1

NAC-30

NC-30-1

NC-30

NCS-30-1

NCS-30

900

AC-36-1

AC-36

ACS-36-1

ACS-36

NAC-36-1

NAC-36

NC-36-1

NC-36

NCS-36-1

NCS-36

1050

AC-42-1

AC-42

ACS-42-1

ACS-42

NAC-42-1

NAC-42

NC-42-1

NC-42

NCS-42-1

NCS-42

1200

AC-48-1

AC-48

ACS-48-1

ACS-48

NAC-48-1

NAC-48

NC-48-1

NC-48

NCS-48-1

NCS-48

1350

AC-54-1

ACS-54-1

ACS-54

NAC-54-1

NC-54-1

NC-54

NCS-54-1

NCS-54

1500

AC-60-1

ACS-60-1

ACS-60

NAC-60-1

NC-60-1

NC-60

NCS-60-1

NCS-60

1800

AC-72-1

ACS-72-1

ACS-72

NAC-72-1

NC-72-1

NC-72

NCS-72-1

*300 Series

100 Foot Coils

NC-C

NCS-C

Flexco® SR™ Rivet Hinged Fastening System

Hinge Pins For R2 & R5 Belt Width in. mm 18

450

600

For R5 Ordering Number

SC Bare Steel Cable (1/4” Dia.) Each (One Pin)

Package (Ten Pins) SC-24

SC932 Bare Steel Cable (9/32” Dia.) Each (One Pin)

*SSC932 Bare Stainless Cable (9/32” Dia.)

Each (One Pin)

Package (Ten Pins) SSC-18

450

SC932-18-1

SSC932-18-1

SSC-24-1

SSC-24

600

SC932-24-1

SSC932-24-1

SC-18 SC-24-1

Ordering Number

Belt Width

*SSC Bare Stainless Cable (7/32” Dia.)

in. mm

Package (Ten Pins)

Each (One Pin)

Package (Ten Pins)

750

SC-30-1

SC-30

SSC-30-1

SSC-30

750

SC932-30-1

SC932-30

SSC932-30-1

SSC932-30

900

SC-36-1

SC-36

SSC-36-1

SSC-36

900

SC932-36-1

SC932-36

SSC932-36-1

SSC932-36

1000

SC932-40-1

SC932-40

SSC932-40-1

SSC932-40

1050

SC-42-1

SC-42

SSC-42-1

SSC-42

1050

SC932-42-1

SC932-42

SSC932-42-1

SSC932-42

1150

SC932-46-1

SC932-46

SSC932-46-1

SSC932-46

1200

SC-48-1

SC-48

SSC-48-1

SSC-48

1200

SC932-48-1

SC932-48

SSC932-48-1

SSC932-48

1350

SC-54-1

SC-54

SSC-54-1

SSC-54

1350

SC932-54-1

SC932-54

SSC932-54-1

SSC932-54

1500

SC-60-1

SC-60

SSC-60-1

SSC-60

1500

SC932-60-1

SC932-60

SSC932-60-1

SSC932-60

1800

SC-72-1

1800

SC932-72-1

SSC-72-1

*300 Series

For R5½, R6, R6LP

For R5½, R6, R6LP, R8

Ordering Number Belt Width

SSC932-72-1

*300 Series

AC6 Bare Armored Steel Cable (3/8” Dia.)

For R6, R6LP

Ordering Number

SC6 Bare Steel Cable (23/64” Dia.)

Belt Width

in. mm

Each Package Each Package (One Pin) (Ten Pins) (One Pin) (Ten Pins)

in. mm

*ACS6 Bare Armored Stainless Cable (3/8” Dia.) Each (One Pin)

Belt Width

Package (Ten Pins)

For R9

Ordering Number NAC6 Nylon Covered Armored Cable (13/32” Dia.)

Ordering Number Belt Width

in. mm

Each Package (One Pin) (Ten Pins)

in. mm

600

AC6-24-1

AC6-24

600

NAC6-24-1 NAC6-24

600

750

AC6-30-1

AC6-30

750

NAC6-30-1 NAC6-30

750

900

AC6-36-1

AC6-36

SC6-36

900

NAC6-36-1 NAC6-36

900

1000

AC6-40-1

AC6-40

SC6-40

1000

ACS6-40-1

ACS6-40

1000

NAC6-40-1 NAC6-40

1000

AC6-42-1

AC6-42

1050

1150

1200

AC6-48-1

1350

AC6-54-1

SC6-40-1

ACS6-36/900-1 ACS6-36/900

*NCS Nylon Covered Stainless Cable *(5/8” dia.) (3/4” dia.) Each (One Pin)

Each (One Pin)

NCS975-48-1

SC6-42-1

SC6-42

1050

ACS6-42-1

ACS6-42

1050

NAC6-42-1 NAC6-42

1050

SC6-46-1

SC6-46

1150

ACS6-46-1

ACS6-46

1150

NAC6-46-1 NAC6-46

1150

AC6-48

SC6-48-1

SC6-48

1200

ACS6-48-1

ACS6-48

1200

NAC6-48-1 NAC6-48

1200

NCS962-48-1

AC6-54

SC6-54-1

SC6-54

1350

ACS6-54-1

ACS6-54

1350

NAC6-54-1 NAC6-54

1350

NCS962-54-1 NCS975-54-1

1500

AC6-60-1

AC6-60

SC6-60-1

SC6-60

1500

ACS6-60-1

ACS6-60

1500

NAC6-60-1 NAC6-60

1500

NCS962-60-1 NCS975-60-1

1800

AC6-72-1

AC6-72

SC6-72-1

SC6-72

1800

ACS6-72-1

ACS6-72

1800

NAC6-72-1 NAC6-72

1800

NCS962-72-1 NCS975-72-1

2130

AC6-84

SC6-84-1

SC6-84

2130

ACS6-84-1

ACS6-84

2130

NAC6-84-1 NAC6-84

2130

NCS962-84-1 NCS975-84-1

*300 Series

Hinge Pin Retaining Collars Prevent “pin migration.” These utilize knurled point screws and self-locking nylon patches to hold hinge pin in place.

*300 Series

Hinge Pin Retaining Collars For Pin Diameter

Ordering Number

7/32-9/32

HPRET1

23/64-13/32

HPRET2

Hinge Pin Retaining Collar

Flexco® SR™ Rivet Hinged Fastening System

Hand Applicator Tools MSRT Multiple Rivet Driving Tool Easy-to-use, portable tool that makes multiple rivet driving simple and fast. The MSRT tool holds the belt, fastener strip, and the guide block (included) securely in place. Using the multiple drive rod, up to 8 rivets can be driven simultaneously. Plus, each guide block holds enough rivets to install four fastener plates before reloading.

Aluminum MSRT The easy-to-use Aluminum MSRT tool complements our Flexco® SR™ Fastening System with a focus on providing a lightweight, portable application tool. The tool features: • Fast, accurate positioning of fastener strips • Riser plate allows for smooth transition of belt in fastener strips • Robust design on clamp bar with Acme threading provides maximum holding capabilities • Cambered Clamp Bar and riser plate designed with serrated grips for more secure clamping and operator efficiency Aluminum Content Aluminum Alloy Type

Percent Mg Ti Magnesium Titanium

5356

5.5

0.2

6005

0.6

0.1

6061

1.0

0.0

7075

2.5

0.0

SRTA Single Rivet Driving Tool Used for single rivet driving, the SRTA tool includes an anvil plate surface and the SR-50 driver. The SR-50 holds and positions the rivet and helps ensure safe rivet driving. It’s also portable, economical, and requires little maintenance.

R2T Tool The economically priced R2 fastener application tool is lightweight and portable, so it is ideal for quick repairs. The six-pound R2T tool installs up to 12” (300 mm) of R2 fasteners in one pass. For wider belts, simply move the tool over. For use with standard SR self-setting rivets and a two-pound hammer.

Aluminum MSRT

Steel MSRT MSRT Applicator Complete* For installation of R5, R5½, and R6 Fasteners Belt Width Ordering Number in. mm 30

750

MSRT-30

900

MSRT-36

1050

MSRT-42

1200

MSRT-48

1500

MSRT-60

1800

MSRT-72

2130

MSRT-84

MSRT8 Applicator Complete* For installation of R6, R6LP, and R8 Fasteners 48

1200

MSRT8-48

1500

MSRT8-60

1800

MSRT8-72

2130

MSRT8-84

Aluminum MSRT9 Applicator Complete* For installation of R9 Fasteners 48 60 72 84

1200 1500 1800 2130

MSRT9-48 MSRT9-60 MSRT9-72 MSRT9-84

Aluminum MSRT Aluminum MSRT Applicator Complete* For installation of R5, R5½, and R6 Fasteners Belt Width Ordering Number in. mm 30 36 42 48 60 72 84 96

750 900 1050 1200 1500 1800 2130 2430

MSRT-30-AL MSRT-36-AL MSRT-42-AL MSRT-48-AL MSRT-60-AL MSRT-72-AL MSRT-84-AL MSRT-96-AL

Aluminum MSRT8 Applicator Complete* For installation of R6 and R8 Fasteners 48 60 72 84 96

1200 1500 1800 2130 2430

MSRT8-48-AL MSRT8-60-AL MSRT8-72-AL MSRT8-84-AL MSRT8-96-AL

*Includes two Multiple Guide Blocks, two Multiple Drive Rods, two 4 lb. Hammers, Lubricant and one Canvas Carry Bag.

SRTA Applicator Complete Belt Width in. mm

Ordering Number

750

SRTA-30

900

SRTA-36

1050

SRTA-42

1200

SRTA-48

1500

SRTA-60

1800

SRTA-72

Driver Tool Complete

SR-50

2130

SRTA-84

Drive Rod

SR5-7

Includes one SR-50 Driver

R2T Applicator Tool Tool Size in. 12”

Ordering Number

300

R2T

Replacement Parts Gauge Pin Guide Anvil Insert (14/Bag) Use with SR-50 Single Rivet Driver

SR26 R2T-AI

Single Rivet Driver Tool Description

Ordering Number

Flexco® SR™ Rivet Hinged Fastening System

Power Installation Tools Pneumatic Single Rivet Driver Faster, more consistent rivet driving for heavy-duty rivet hinged splices. The Pneumatic Single Rivet Driver, along with our Flexco® SR™ fasteners and applicator tools, speeds installation by up to 33%. A single trigger pull per rivet takes the guesswork out of rivet driving to give you a uniform long-lasting splice every time. • A powerful single trigger pull saves time and reduces worker fatigue • Single trigger action along with collated rivets with washers and specially designed steel guide blocks assures consistent rivet driving, leading to a longer lasting splice Consistent, long-lasting splice every time

• A heavy-duty tool built to stand up to tough use • Works with standard MSRT or MBRTA applicator tools Ordering Information Description

Ordering Number

Item Code

Pneumatic Single Rivet Driver*

Pneudrive1

41992

8 Rivet Pattern SR™ Steel Guide Blocks

35RD-GB8-4

41998

5 Rivet Pattern SR™ Steel Guide Blocks

35RD-GB5-4

42000

*Includes one Pneumatic Single Rivet Driver, one Regulator, one Airhose, Instruction Manual, and Safety Glasses.

The Flexco/Hilti DX 460-SR Powder Actuated Installation Method The portable Hilti DX 460-SR and the Flexco MSRT applicator tool eliminate the need for heavy and cumbersome installation tools. The DX 460-SR is a fullyautomatic, .27 caliber powder-actuated fastening tool with power adjustment dial and automatic cartridge advance and piston return has been approved by MSHA for use in underground, gassy coal mines in the USA (MSHA PAD-1/02). Installation requires only a standard Flexco® MSRT applicator tool, a steel guide block assembly, Rapid Loader™ Collated Rivets with Washers, and the DX 460-SR. Steel Guide Block Assemblies for the Hilti DX 460-SR Powder Actuated Installation Tool Description

Ordering Number

Single Block-for one collated rivet strip

HRD-GB5-4

Double Block-for two collated rivet strips

HRD-GB5-8

The Hilti DX 460-SR is available from Hilti Mining. Consult your local Hilti representative for training on Phone: 1-800-950-6614 safe and effective use of the Fax: 1-800-950-6610 Hilti DX 460-SR system.

The Pneumatic Single Rivet Driver is protected by a portable carrying case

Flexco® SR™ Rivet Hinged Fastening System

Power Installation Tools To make installation of mechanical rivet fasteners quicker and easier, Flexco offers portable power tools. They not only reduce worker fatigue, but also ensure the creation of uniform splices, every time.

Electric Powered Rivet Driver Speed installation of occasional splicing as well as production splicing with a portable Electric Powered Rivet Driver. • Ergonomically designed and balanced • Uses standard 110 volt electric

Electric Powered Rivet Driver Description

Ordering Number

Standard Kit *

EPRDVSK-1

Replacement Drive Rod

EPRDVS-DR

Electric Powered Rivet Driver

*Kit includes Driver, two Custom Drive Rods, Convenient Carrying Case.

• Comes with custom drive rod for use with standard MSRT installation tools. Speed settings are adjustable for multiple rivet sizes • Works with standard MSRT guide blocks to ensure proper rivet placement Electric Powered Rivet Driver Installation

Air Powered Rivet Driver For fast, safe installation of Flexco® Rivet Hinged Fasteners, use the Air Powered Rivet Driver. • Small, lightweight tool for easy use • Comes with custom drive rod for use with standard MSRT applicator tools • Ergonomic handle for added operator comfort • Requires a minimum air pressure 90 PSI for operation

Air Powered Rivet Driver Description

Ordering Number

Air Powered Rivet Driver-Complete*

PTRDK

Replacement Parts Air Powered Rivet Driver

PTAH

Retaining Spring

PTRD-RS

Drive Rod with Hold Down Spring and Washer

PTRD-DR

*Includes Air Powered Rivet Driver, Retaining Spring, and Drive Rod with Hold Down Spring and Washer.

Air Powered Rivet Driver

Consistent Splicing The heavy-duty tool allows for more compression of fastener plates resulting in a smooth and consistent splice that is compatible with conveyor components.

Air Powered Rivet Driver Installation

Flexco® SR™ Rivet Hinged Fastening System

Belt Preparation Tools Flex-Lifter™ Belt Lifter Lifting a conveyor belt out of the way to do belt repair and maintenance can be a difficult and hazardous job. The Flex-Lifter™ safely lifts and holds tensioned conveyor belts up to the stated ratings. • Highest safe lift rating available: 4000 lbs (1810 kg) for the Medium and Large models; 6000 lb (2700 kg) for the XL model • Eliminates pry bars and manual lifting • Wide, dual-rail base maintains unit stability • Optimized lift height provides sufficient room to make repairs safely

Far-Pul® HD Belt Clamps Easy-to-use, lightweight and sturdy belt clamp, specially engineered for heavy-duty applications. With a load capacity up to three tons (2.7 metric tons) when used with two 1-1/2 ton come-alongs, it securely grips belts up to 1" (25 mm) thick. • Provides even tensioning across belt width • Retaining pins ensure scissors remain secured on the bar • Each set includes four clamp bars and four steel clamp scissors with carry bag

Flex-Lifter™ Description

Ordering Number

Medium Flex-Lifter

FL-M

Large Flex-Lifter

FL-L

XL Flex-Lifter

FL-XL

XL V-Return Lift Bar

FLVRL-XL

Aluminum Content Aluminum Alloy Type 4043 5356 6005 6061 6063 7075

When the belt grip is slipped over the belt edge at a right angle, belts can be pulled without damaging the belt surface.

Flexco® Belt Groover Helps extend belt fastener service life by minimizing the effects of scraper and return idler impact on splices.

Silicone Lubricant Reduce friction on metal tools and rubber or fabric belt surfaces. Non-flammable. Does not contain fluorocarbons.

Ti Titanium 0.2 0.2 0.1 0.0 0.0 0.0

Flex-Lifter™ Belt Lifter

Far-Pul® HD® Belt Clamps Belt Width in.

Ordering Number

Up to 30

Up to 750

LSHD30

Up to 36

Up to 900

LSHD36

Up to 42

Up to 1050

LSHD42

Up to 48

Up to 1200

LSHD48

Up to 54

Up to 1350

LSHD54

Up to 60

Up to 1500

LSHD60

Up to 72

Up to 1800

LSHD72

Far-Pul® HD® Belt Clamp

Aluminum Content Aluminum Alloy Type 6061

Belt Grip

Percent Mg Magnesium 0.05 5.5 0.6 1.0 0.7 2.5

Percent Mg Magnesium 1.0

Ti Titanium 0.0

Belt Grip

Belt Grip Description

Ordering Number

Sold by the pair

Flexco® Belt Groover

Ordering Number FBG1

Silicone Lubricant Ordering Number SL5-1

Silicone Lubricant

Flexco® BR6

Solid Plate Fasteners

New Flexco® BR6 for Higher Tension Applications with Smaller Pulley Diameters The new Flexco® BR6 fastener is an addition to our Rivet Solid Plate fastening system. Ideal for pulley diameters as small as 14” (350 mm), the 6-rivet configuration provides a staggered, multiple-point rivet attachment to allow rivets to pass between carcass fibers without severing them for maximum resistance to pull-out. Plus the patented Scalloped Edge™ provides for a lower fastener profile to extend belt splice life and reduce exposure to belt cleaner blades and other conveyor components.

Flexco BR6 Rivet Solid Plate Fasteners provide all the features of our existing line plus these added features: • For use with pulley diameters as small as 14” (350 mm) with operating tensions at 75 to 100% of belt tension ratings. • For use in applications with tension ranges up to 400 PIW (70kN/m), or greater, depending on the application. • Flexco BR6 can be used with traditional plied belt as well as with straight warp belting. • Ideal for applications where a sift-free splice is needed. • Offered in steel, stainless steel, and MegAlloy® for superior resistance to wear and abrasion. • Compatible with troughed belts with 20 degree and 35 degree troughing idlers. • BR6 Rivet Plate can be used as a successful alternative to vulcanized applications.

www.flexco.com

flexco® BR6

Features and Benefits

Solid Plate Fasteners Flexco® BR6 Fastener Selection Guide For Belts With Mechanical Fastener Ratings Up To:

Fastener Size

Belt Thickness Range

Minimum Pulley Diameter Operating Tension 75%-100% of Belt Rating

P.I.W.

kN/m

in.

400*

70*

1/4-21/32

6.5-17.0

350

BR6

* Contact Flexco Engineering for applications greater than 400 PIW (70kN/m)

Flexco® Scalloped Edge™ BR6 MegAlloy®

Ordering Information Flexco Scalloped Edge BR6 ®

Flexco ® BR6 fasteners nest securely in the tool to allow for fast, accurate installation.

™

Belt Width in.

Ordering Item Number Code

Ordering Item Number Code STAINLESS

STEEL 24

600

BR6-SE-24

40658

BR6S-SE-24

40769

750

BR6-SE-30

40682

BR6S-SE-30

40787

900

BR6-SE-36

40683

BR6S-SE-36

40790

1050

BR6-SE-42

40684

BR6S-SE-42

40791

Ordering Number

Item Code

BR6MA-SE

41776

Each box of BR6 MegAlloy® fasteners contains ten 9-plate fastener strips for 60”/1500 mm of splicing.

Each box of BR6 fasteners contains 4 fastener strips and hold down assembly clips.

Flexco® Rivet Solid Plate Fasteners And Rivets Required For Various Belt Widths in.

No. of Fasteners Required

600

108

750

132

900

162

1050

186

Belt Width

Increase operator efficiency with electric powered installation of BR6 fasteners.

No. of Rivets Required

1200

216

1500

264

1800

324

2130

372

2430

432

Flexco® Rivet Selection Gauge Rivet Size

Belt Thickness Range in. mm

1/4 - 11/32

6.5 – 9.0

5/16 – 13/32

8.0 – 10.5

3/8 – 15/32

9.5 – 12.0

C/D

7/16 – 17/32

11.0 – 13.5

1/2 – 19/32

13.0 – 15.0

9/16 – 21/32

14.5 – 17.0

Ordering Information Use Rapid Loader™ Collated Rivet Strips to speed installation of Flexco® BR6 fasteners.

BR6 Rapid Loader™ Rivet Strips Ordering Item Ordering Item Number Code Number Code STEEL STAINLESS CBR6A

41785

CBR6A-S

41795

CBR6B

41786

CBR6B-S

41796

CBR6C

41788

CBR6C-S

41797

CBR6C/D

41792

CBR6C/D-S

41798

CBR6D

41793

CBR6D-S

41799

CBR6E

41794

CBR6E-S

41800

Steel and stainless are packaged 4 strips to a box in standard strip lengths of 24”, 30”, 36”, and 42” (600, 750, 900, and 1050 mm) . MegAlloy® is packaged ten 9-plate fastener strip per box for 60”/1500 mm of splicing.

Authorized Distributor:

Flexco® bolt solid plate Fastening System

The Industry Standard for Strong, Long-Lasting Splices Flexco® Bolt Solid Plate fasteners are engineered to meet the demands of the toughest material handling applications, providing a strong, sift-free splice with superior holding ability. A choice of sizes accommodates belts from 3/16” (5 mm) to over 15/16” (24 mm) thick.

Exclusive Piloted Bolts: Tapered tips that cradle nuts securely in place. Reduce installation time. Easy to use.

High strength.

Selection Guide Fastener Size

Belt Thickness Range

For Belts with Mechanical Fastener Ratings Up To:

Minimum Pulley Diameter

in.

P.I.W.

kN/m

in.

3/16 - 7/16

5 - 11

150

300

140, 140VP

3/16 - 7/16

5 - 11

225

360

190, 190VP

5/16 - 9/16

8 - 14

375

460

1-1/2

7/16 - 11/16

11 - 17

300

460

2, 2VP

9/16 - 13/16

14 - 21

440

760

15/16 - 1-1/4

8 - 32

700

123

510

2-1/4

9/16 - 1-3/16

14 - 30

620

105

920

2-1/2

3/4 - 1

19 - 25

450

1070

15/16 & over

24 & over

560

100

1220

* When used with No. 3 Lead Wedlok pattern, belts over 7/8” (22 mm) require extra long No. 2-1/4 bolts ®

www.flexco.com

High strength is the result of superior design and plate compression on both the top and bottom sides of the belt. High tensile strength bolts compress top and bottom plates to distribute splice tension evenly across the entire width of each fastener plate. For added strength and pullout resistance, specially formed teeth penetrate deep into the belt carcass – without damaging carcass fibers.

Easy installation. Field-proven templets, punches, and boring tools make it easy to quickly and accurately prepare belts for fastener installation. Fasteners are easily installed on-site using portable hand tools or power tools. Our exclusive piloted bolts also contribute to faster installation.

Market applications. • Sand • Gravel • Crushed Stone • Grain • Coal • Cement • Salt

Flexco® BOLT SOLID PLATE Fastening System

Fasteners Each Quick-Fit “E” box contains 25 complete fastener sets. A set consists of a top plate, a bottom plate, two nuts, and two bolts. Ordering Information Steel

Stainless— 300 Series

MegAlloy® Top & Bottom Plates, Steel, Bolts & Nuts

MegAlloy® Top Plates Balance Steel

“E” Box (25 Fastener Sets) 1E 140E

140ES

140EMA

140EMAP

190E

190ES

190EMA

190EMAP

1-1/2E

1-1/2ES

1-1/2EMA

1-1/2EMAP

2ES

2EMA

2EMAP

2-1/4E

2-1/4ES

2-1/4EMA

2-1/4EMAP

Flexco® VP™ Fasteners

2-1/2*

Rubber Covered Top Plates Balance Steel Plates Ordering Strips Per Number Per Box Strip

“C” Bucket (100 Fastener Sets – Bottom Plates Pre-Assembeled)

Rubber Covered Top Plates MegAlloy® Bottom Plates Plates Ordering Strips Per Number Per Box Strip

ICMA

140C

140CMA

140CMAP

190C

190CMA

190CMAP

140VP

140VPMA

1-1/2C

1-1/2CMA

1-1/2CMAP

190VP

190VPMA

2CMA

2CMAP

2- 1/4C

2-1/4CMA

Box*

2VP

Box*

Bucket

2-1/2C**

140VPB

140VPBMA

3**

190VPB

190VPBMA

2VPB

* 10 fastener sets ** Packaged in cartons NOTE: Additional fastener metal selections are available

* Box quantities provide enough fasteners to splice a 36” (900 mm) belt

Fasteners Sets Required in a Complete Joint Fastener Size 1, 140, & 190

Belt Width in.

in.

Fastener Size 1-1/2, 2 & 2-1/4

in.

90°

in.

45°

Fastener Size 2-1/2 & 3

in.

90°

300

450

600

750

900

in.

90°

1000

in.

45° 6

mm 45°

1050

1200

1350

1500

1800

NOTE: Required fastener sets may vary from those listed depending on exact fastener size

Flexco® BOLT SOLID PLATE

Rip Repair Use standard Flexco® Solid Plate fasteners to repair conveyor belt holes and edge tears. For jagged length-wise conveyor belt tears, standard Bolt Solid Plate fasteners can be combined with three-bolt Rip Repair fasteners. Three-bolt Rip Repair fasteners can also be used to bridge “soft” spots in the belt before they become rips.

Fastening System

Installation Tools 90º and 45º Templets Templets are required for 90˚ and 45˚ Bolt Solid Plate fastener installation. Templets simplify installation by providing a guide for accurate bolt-hole placement. Lengths for all standard belt widths are available. Ordering Information Belt Width in.

Ordering Number 1

140

190

1-1/2

2-1/4

2-1/2

90° Templets 12

300

1-12

140-12

190-12

1-1/2-12

2-12

450

1-18

140-18

190-18

1-1/2-18

2-18

600

1-24

140-24

190-24

1-1/2-24

2-24

2-1/4-24

2-1/2-24

750

1-30

140-30

190-30

1-1/2-30

2-30

2-1/4-30

2-1/2-30

900

1-36

140-36

190-36

1-1/2-36

2-36

2-1/4-36

2-1/2-36

3-36

1050

1-42

140-42

190-42

1-1/2-42

2-42

2-1/4-42

2-1/2-42

3-42

1200

1-48

140-48

190-48

1-1/2-48

2-48

2-1/4-48

2-1/2-48

3-48

1-1/2-54

2-54

2-1/4-54

2-1/2-54

190-60

1-1/2-60

2-60

2-1/4-60

2-1/2-60

3-60

1-1/2-72

2-72

2-1/4-72

2-1/2-72

3-72

1350

1500

1800

300

1-12-45

450

1-18-45

190-18-45

1-1/2-18-45

600

1-24-45

140-24-45

190-24-45

1-1/2-24-45

2-24-45

750

1-30-45

140-30-45

190-30-45

1-1/2-30-45

2-30-45

900

1-36-45

140-36-45

190-36-45

1-1/2-36-45

2-36-45

140-42-45

190-42-45

1-1/2-42-45

2-42-45

1-48-45

140-48-45

190-48-45

1-1/2-48-45

140-60-45

190-60-45

1-1/2-60-45

Rip Repair Selection Information Belt Thickness in.

Fastener Size

3/8-9/16

10-14

No. 16

1/4-1/2

6-13

RP1

3/8-13/16

10-21

RP2

9/16-1-3/16

14-30

2-1/4

45° Templets

1050

1200

1500

2-60-45

Ordering Information Ordering Number

Box Qty. Steel

RP1E

RP1C

100

RP2E

RP2C

100

2-1/4E

2-1/4C

100

Stainless RP1ES

RP2ES

2-1/4ES

Everdur® 2-1/4EE

Turtle Fastener–Steel ®

Flexco® BOLT SOLID PLATE Fastening System

Installation Tools and Supplies Hand installation tools

Power installation tools

The only tools needed for Bolt Solid Plate fastener installation are a templet and portable hand or power tools such as wrenches and belt punches. Impact wrench driven power tools are recommended and can reduce installation time by at least 50%.

Flexco-Lok® Tape Rigid nylon tape helps eliminate belt ripples on plied or solid-woven belting so belts run smoothly over pulleys and under cleaners. Also helps seal splices against seepage of fines and moisture.

Bolt Breaker

Cracking Chisel With a hammer and cracking chisel, individual worn plates can be easily replaced – without resorting to replacement of the entire splice.

Ordering Information Fastener Number

Description

Ordering Number

Hand Installation Tools Bolt Horn

2BH

Punch

Boring Bit

Wrench

1, 140, 190, RP1

P1P

1-1/2, 2, 2-1/4, RP2

P2P

2-1/2, 3

P3P

1, 140, 190, RP1

B1B

1-1/2, 2, 2-1/4, RP2

B2B

2-1/2, 3

B3B

1, 140, 190, RP1

S1S**

1-1/2, 2, 2-1/4, RP2

S2S

2-1/2, 3

S3S

Power Installation Tools Power Punch

Power Boring Bit

Power Wrench

1, 140, 190, RP1

HP1

1-1/2, 2, 2-1/4, RP2

HP2

2-1/2, 3

HP3

1, 140, 190, RP1

HB1

1-1/2, 2, 2-1/4, RP2

HB2

2-1/2, 3

HB3

1, 140, 190, RP1

HW1**

1-1/2, 2, 2-1/4, RP2

HW2

2-1/2, 3

HW3

Quick Change Chuck

5552

Bolt Breaker Bolt Breaker (Two Per Package)

1, 140, 190, RP1

110

1-1/2, 2, 2-1/4, RP2

112*

2-1/2, 3

113*

Flexco-Lok® Tape (100’ per carton)

Flexco-Lok® Tape

1, 140

FL7C

190, 1-1/2, 2, 2-1/4

FL11C

Cracking Chisel 1, 140, 190

C1C

1-1/2, 2, 2-1/4

C2C

2-1/2, 3

C3C

Flexco Silicone Lubricant ®

Silicone Lubricant Spray * Sizes 112 and 113 are straight bolt breakers—no bend ** For use with slotted nuts only

Cracking Chisel

Silicone Lubricant Spray

Authorized Distributor:

www.flexco.com

SL5-1

Flexco®

Bolt Hinged Fastener System

Ideal for Applications that Use Smaller Pulleys, but Still Require a High-Strength, Dependable Splice. Sturdy hinged construction makes Flexco® Bolt Hinged fasteners ideal. A choice of sizes accommodate belts from 1/4” (6 mm) to 5/8” (16 mm) thick.

Versatile, easy-to-install design For belt conveyor applications subject to frequent length adjustments, the Bolt Hinged fastener is easy to install – and re-install. The joint can be separated simply by removing the hinge pin. On-site installation requires hand or power tools. Our exclusive piloted bolt also simplifies installation and holds fastener plates firmly in place. For added strength and pull-out resistance, specially formed teeth penetrate deep into the belt carcass without damaging carcass fibers.

Market Applications: • Construction and Road Equipment • Coal • Salt • Potash • Grain • Wood Products • Recycling

Exclusive tapered tip cradles nuts securely in place. Easy to use. Reduces installation time.

No. 375X

Bolt Hinged Fastener Selection Guide Fastener Size

Belt Thickness Range

For Belts with Mechanical Fastener Ratings Up To:

Recommended Minimum Pulley Diameter (Operating Tension 75%-100% of Belt Rating)

P.I.W.

kN/m

375X

1/4 - 13/32

6 - 11

190

150

550

1/4 - 5/8

6 - 16

300

225

www.flexco.com

No. 550

Flexco® Bolt Hinged Fastener System

“J” Carton Complete Fastener Joint Each “J” carton includes one complete belt joint for belt widths from 12” (300 mm) to 60” (1500 mm). Each carton includes: • 2 Fastener Strips • 1 Gauge Pin • 1 Hinge Pin • 2 Hinge Pin Washers • Filler Tubing • Required Piloted Bolts, Nuts, and Clips

Ordering Information Belt Width in

NC Steel Joint with NylonCovered Steel Cable *

375X Fasteners Ordering Number NCS Steel Joint SC Steel Joint with Nylon Covered with Bare Stainless Cable * Steel Cable *

450

375XJ18NC

375XJ18NCS

600

375XJ24NC

375XJ24NCS

750

375XJ30NC

375XJ30NCS

900

375XJ36NC

375XJ36NCS

1050

375XJ42NC

375XJ42NCS

1200

375XJ48NC

375XJ48NCS

1500

375XJ60NC

375XJ24SC

SSC Stainless Joint with Bare Stainless Cable ** 375XSJ24SSC 375XSJ30SSC

375XJ36SC

375XSJ36SSC 375XSJ42SSC

375XJ48SC

375XSJ48SSC 375XSJ60SSC

* “J” CARTON – Continuous Strip w/Steel Nuts & Bolts ** “J” CARTON – Continuous Strip w/Stainless Nuts & Bolts

Ordering Information Belt Width

550 Fasteners Ordering Number NCS Steel Joint SC Steel Joint with Nylon Covered with Bare Stainless Cable * Steel Cable *

NC Steel Joint with NylonCovered Steel Cable *

SSC Stainless Joint with Bare Stainless Cable **

450

550J18NC

600

550J24NC

550J24NCS

550J24SC

550J24SSC

750

550J30NC

550J30NCS

550J30SC

550J30SSC

900

550J36NC

550J36NCS

550J36SC

550J36SSC

1050

550J42NC

550J42NCS

550J42SC

550J42SSC

1200

550J48NC

550J48NCS

550J48SC

550J48SSC

1500

550J60NC

* “J” CARTON – Continuous Strip w/Steel Nuts & Bolts ** “J” CARTON – Continuous Strip w/Stainless Nuts & Bolts

For additional Bolt Hinged offerings, please contact Flexco or your local Flexco distributor.

Flexco® Bolt Hinged Fastener System Ordering Information

Belt Width

NC (1/4” dia.) Nylon Covered Steel Cable Each Package (One Pin) (Ten Pins)

Extra Hinge Pins for 375X and 550 Ordering Number NC (1/4” dia.) SC (1⁄4” dia.) Nylon Covered Bare Steel Cable Steel Cable* Each Package Each Package (One Pin) (Ten Pins) (One Pin) (Ten Pins)

SSC (7/32” dia.) Bare Stainless Cable* Each (One Pin)

Package (Ten Pins)

SC-24

SSC-24-1

SSC-24

SC-30

SSC-30-1

SSC-30

SC-36-1

SC-36

SSC-36-1

SSC-36

NCS-42

SC-42-1

SC-42

SSC-42-1

SSC-42

NCS-48-1

NCS-48

SC-48-1

SC-48

SSC-48-1

SSC-48

NCS-60-1

NCS-60

450

NC-18-1

NC-18

600

NC-24-1

NC-24

NCS-24-1

NCS-24

SC-24-1

750

NC-30-1

NC-30

NCS-30-1

NCS-30

SC-30-1

900

NC-36-1

NC-36

NCS-36-1

NCS-36

1050

NC-42-1

NC-42

NCS-42-1

1200

NC-48-1

NC-48

1500

NC-60-1

NC-60

NCS-18

* 300 Series

NC – Nylon Covered Steel Cable

SC – Bare Steel Cable

Nylon covering reduces corrosion and simplifies hinge pin insertion.

Recommended for abrasive or gritty material conveyance.

NCS – Nylon Covered Stainless Steel Cable

SSC – Bare 300 Series Stainless Steel Cable

For greater corrosion resistance.

For conditions where corrosion attacks ordinary steel pins.

Extra piloted bolts and nuts Replacement piloted bolts and nuts are packaged separately, 100 per box. Ordering Information For Fastener Number

Ordering Information

Extra Piloted Bolts Ordering Number Stainless Steel 300 Series

For Fastener Number

Extra Nuts Ordering Number Stainless Steel 300 Series

375X

20398

20400

375X

20380

20381*

550

20399

20400

550

20380

20381*

* Slotted Nuts

Plastic filler tubing reduces sifting Flexco Plastic Filler Tubing is furnished in all “J” cartons, and keeps sifting of fine materials through the hinged joint to a minimum. It is included with every “J” carton and is sold by the 100-foot reel. Ordering Information Filler Tubing Description

Qty.

Ordering Number

375X / 550

100’/Pkg.

30894

Alligator® Staple Fastening System

A Rugged and Durable Splice that is Easy to Install The Alligator® Ready Set™ Staple Fastener System is ideal for a wide variety of light- and medium-duty fastener applications. The system features one-piece fastener strips with pre-inserted staples that speed installation and keep downtime to a minimum.

Quick, Easy Installation Designed for belts from 1/16” (1.5 mm) to 1/4” (6.4 mm), Alligator Ready Set installation is easy with a portable, lightweight application tool that can be carried to the job for on-site installation. Simply fit the fastener strip onto the belt end and secure with the special installation tool, then drive and finish set the staples for a strong, long-lasting splice.

Market Applications • Package and Parts Conveying • Food and Sanitary Contact • Agricultural Harvesting and Handling • Recycling and Scrap Handling • Wood Products

www.flexco.com

Alligator® Staple Fastening System

Fastener Overview How the Alligator® Ready Set™ Fastening System Works Designed for light and medium-duty synthetic carcass belting, the Alligator® Staple fastener utilizes high tensile, stainless steel staple attachment, in conjunction with an extended plate design. This design separates the point of fastener penetration from the line of belt flexing to eliminate splice fatigue at the point of belt attachment. Staple fasteners are furnished in strips with a bridge between each fastener plate. This strip design minimizes the chance of individual parts dislodging into the conveyed product. The one-piece design provides a stronger splice, greater resistance to impact damage, and a smoother, unrippled joint that simplifies hinge pin insertion. Staples are hammer driven through the fastener and belt, working between the carcass fibers without severing them. The staples are then clinched cross-wise to the belt, so that belt tension does not pull against the staples to unclinch them.

Ready Set™ Fasteners

Conventional Staple Fasteners

Available in Steel, 316 Stainless Steel, and 430 Stainless Steel. Ready Set Staple Fasteners feature a one-piece fastener strip with pre-inserted staples, reducing installation time by eliminating the need to handle and load individual staples.

Available in abrasion resistant MegAlloy® providing several times the service life of steel. Staples are separate from the fastener plates. Green guide blocks (ST4-5) must be installed on the installation tool and users can insert staples using the C150 staple dispenser.

Fastener Materials Steel: Standard fastener material is suitable for most applications. Plated for rust and corrosion resistance.

MegAlloy®: Superior resistance to wear and abrasion, providing several times the service life of steel. Not recommended where subject to impact or corrosion.

Stainless Steel: Type 316 provides extra resistance to abrasion, magnetic attraction, and corrosion from acids and chemicals. Also excellent for high-sanitary requirements.

Magnetic Stainless Type 430: For use with magnetic separators and provides resistance to wear and abrasion. Plate, staple, and hinge pins are all constructed from magnetic stainless steel.

Fastener Material Characteristics Metal

Magnetic Resistant

Abrasion Resistant

Chemical Resistant

Rust Resistant

Available Sizes

Sparking/ Non-Sparking Sparking

Galvanized Steel

Good

Poor

Fair

62,125,187

316 Stainless Steel

Yes

Good

Good to Excellent

Excellent

62,125,187

Sparking

430 Stainless Steel

Good

Fair to Good

Good

62,125,187

Sparking

MegAlloy®

Excellent

Poor

125,187

Sparking

Alligator® Staple Fastening System

Fastener Selection Guidelines Specify the Right Alligator® Staple Fastener 1. Determine belt tension. Most conveyor belting has a mechanical fastener rating. Exercise care to ensure belting or fasteners are operated within the recommended range of their capabilities. 2. Measure belt thickness. Choose a fastener size which corresponds to belt thickness in the skived area. Measure after any impression top cover has been removed.

Skive impression cover.

3. Measure the diameter of the smallest pulley in your system. Minimum pulley diameters for individual fasteners are noted in the specification charts for individual fasteners. 4. Choose appropriate fastener size. Use specifications for individual fastener sizes to guide your selection. 5. Select material. Refer to the material selection chart on page 2 for the metal characteristics which best suit your application. Not all sizes and styles are available in all metals.

Measure belt thickness.

Alligator® Ready Set™ Staple Fastener Selection Guide Fastener Size 62 125 187

For Belts With Mechanical Fastener Ratings Up To:

Belt Thickness Range

Recommended Minimum Pulley Diameter

P.I.W.

kN/m

in.

100 160 200

17 28 35

1/16-1/8 1/8-3/16 3/16-1/4

1.5-3.2 3.2-4.8 4.8-6.4

2 3 4

50 75 102

Measure smallest pulley diameter.

Alligator Staple ®

Fastening System

Fasteners RS62

RS125

RS187

MegAlloy®

Fasteners Belt Width

Steel With Nylon Covered Steel Cable Pins (NC)

Steel With Spring Wire Pins (SP)

Stainless (300 Series) With Stainless Spring Wire Pins (SS)

Stainless (300 Series) With Nylon Covered Stainless Cable Pins (NCS)

in.

300

RS62J12/300NC

RS62J12/300SP

RS62SJ12/300SS

RS62SJ12/300NCS

450

RS62J18/450NC

RS62J18/450SP

RS62SJ18/450SS

RS62SJ18/450NCS

600

RS62J24/600NC

RS62J24/600SP

RS62SJ24/600SS

RS62SJ24/600NCS

750

RS62J30/750NC

RS62J30/750SP

RS62SJ30/750SS

RS62SJ30/750NCS

900

RS62J36/900NC

RS62J36/900SP

RS62SJ36/900SS

RS62SJ36/900NCS

1050

RS62J42NC

RS62J42SP

RS62SJ42SS

1200

RS62J48NC

RS62J48SP

RS62SJ48SS

RS62SJ48NCS

1500

RS62J60NC

RS62J60SP

RS62SJ60SS

RS62SJ60NCS

RS62

RS125 12

300

RS125J12/300NC

450

RS125J18/450NC

RS125J18/450SP

RS125SJ12/300SS

RS125SJ12/300NCS

RS125SJ18/450SS

RS125SJ18/450NCS

600

RS125J24/600NC

RS125J24/600SP

RS125SJ24/600SS

RS125SJ24/600NCS

750

RS125J30/750NC

RS125J30/750SP

RS125SJ30/750SS

RS125SJ30/750NCS RS125SJ36/900NCS

900

RS125J36/900NC

RS125J36/900SP

RS125SJ36/900SS

1050

RS125J42NC

RS125J42SP

RS125SJ42SS

RS125SJ42NCS

1200

RS125J48NC

RS125J48SP

RS125SJ48SS

RS125SJ48NCS

1500

RS125J60NC

RS125J60SP

RS125SJ60SS

RS125SJ60NCS

RS187 12

300

RS187J12/300NC

450

RS187J18/450NC

RS187J18/450SP

RS187SJ12/300SS

RS187SJ12/300NCS

RS187SJ18/450SS

RS187SJ18/450NCS

600

RS187J24/600NC

RS187J24/600SP

RS187SJ24/600SS

RS187SJ24/600NCS

750

RS187J30/750NC

RS187J30/750SP

RS187SJ30/750SS

RS187SJ30/750NCS RS187SJ36/900NCS

900

RS187J36/900NC

RS187J36/900SP

RS187SJ36/900SS

1050

RS187J42NC

RS187J42SP

RS187SJ42SS

RS187SJ42NCS

1200

RS187J48NC

RS187J48SP

RS187SJ48SS

RS187SJ48NCS

1500

RS187J60NC

RS187J60SP

RS187SJ60SS

RS187SJ60NCS

One carton contains 4 fastener sets, 4 hinge pins, and required amount of retaining washers.

Magnetic Stainless (Type 430)

Includes four fastener sets, four hinge pins, and required retaining washers. Plates, staples, and hinge pins are all magnetic stainless steel.

MegAlloy® Fasteners

Includes sixteen 6” (150 mm) fastener strips with loose staples. Hinge pins not included. MegAlloy® Fasteners

Magnetic Stainless (Type 430) RS62MJ24/600MS RS125MJ24/600MS

125MA 187MA

Note: When ordering MegAlloy® fasteners or bulk ordering lacing with special staple lengths, you must use a green guide block (ST4-5, #50240) with your installation tool. When using loose staples, you can order a staple dispenser to speed installation of this product.

Alligator® Staple Fastening System

Hinge Pins

NC - Nylon Covered Steel Cable

Match our selection of hinge pins to the special needs of your application.

NCS - Nylon Covered Stainless Steel Cable

NC - Nylon Covered Steel Cable

SS - Stainless Steel Spring Wire

For use with steel fasteners, NC hinge pins are recommended for troughing or flat belt conveyors.

SP - Steel Spring Wire

NCS - Nylon Covered Stainless Steel Cable For extra abrasion and chemical resistance.

SS - Stainless Steel Spring Wire For use with stainless steel fasteners, flat belts only.

SP - Steel Spring Wire

Hinge Pin Coils Coil Length M

NC Nylon Covered Steel Cable 62

NCS Nylon Covered Stainless Cable

NC62-X

NCS62-X

100

NC62-C

NCS62-C

Foot

For use with steel fasteners in abrasive or gritty material applications, flat belt only.

125

Hinge Pins Belt Width in.

SP Steel Spring Wire Pins

SS 300 Series Stainless Spring Wire Pins

62 12

300

SP62-12/300

SS62-12/300

450

SP62-18/450

SS62-18/450

600

SP62-24/600

SS62-24/600

750

SP62-30/750

SS62-30/750

900

SP62-36/900

SS62-36/900

1050

SP62-42

SS62-42

1200

SP62-48

SS62-48

1500

SP62-60

SS62-60

450

SP1-18/450

SS1-18/450

600

SP1-24/600

SS1-24/600

750

SP1-30/750

SS1-30/750

900

SP1-36/900

SS1-36/900

1050

SP1-42

SS1-42

1200

SP1-48

SS1-48

1500

SP1-60

SS1-60

450

SP2-18/450

SS2-18/450

600

SP2-24/600

SS2-24/600

750

SP2-30/750

SS2-30/750

900

SP2-36/900

SS2-36/900

1050

SP2-42

SS2-42

1200

SP2-48

SS2-48

1500

SP2-60

SS2-60

125

187

Packages of 10 pins.

NC1-X

NCS1-X

100

NC1-C

NCS1-C

187 10

NC187-X

NCS187-X

100

NC187-C

NCS187-C

Pin material is offered in 10’ (3 M) coils (“X”) or 100’ (30 M) reels (“C”).

Hinge Pin Retaining Washers Avoid hinge-pin migration with easy-to-install retaining washers.

Alligator® Hinge Pin Cutter

Cuts bulk hinge pin cable quickly and easily. Provides a clean cut with no frayed ends.

Hinge Pin Bender Bends hinge pin end to prevent migration.

Retaining Washers For Fastener Number

Ordering Number

62-RET-50

125

125-RET-50

187

187-RET-50

Box of 50 washers.

Alligator ® Hinge Pin Cutter APC-1

Hinge Pin Bender PB1 For use with steel spring wire pin.

Alligator Staple ®

Fastening System

Installation Tools RSC187 Installation Tool Securely holds the fasteners on the belt, in proper alignment, while staples are driven. Installs two staples simultaneously for fast, simple splicing and the tool can be moved rapidly along the belt as staples are installed. Also provides a solid anvil surface for initial clinching of the staples. The RSC187 tools come complete with guide blocks and drivers and are available in a variety of widths. Wider tools are available for production lacing and fabrication shop requirements.

Alligator® Quad Staple Driver The Alligator® Quad Staple Driver allows for the installation of four staples at one time. Using a 2 lb. hammer, this durable, heattreated steel quad driver allows installers to cut their installation time by 50%.

Alligator® Staple Tool Kit Everything you need to install, maintain, and repair Alligator Ready Set Staple splices. Kit includes the RSC187 tool described above, as well as the staple final set plate, hand skiver, belt marker, belt nippers, and 1 lb. (.45 kg) hammer. Packaged in a durable box with plenty of room for other items.

RSC187 Installation Tool Tool Size in. mm

Ordering Number

RSC187

100

RSC187-4

150

RSC187-6

300

RSC187-12

600

RSC187-24

Alligator® Quad Staple Driver Ordering Number ST6-9

Staple Kits Description

Ordering Number

6” Installation Kit

RSTK4-6

12” Installation Kit

RSTK4-12

Alligator® Staple

3 Simple Steps:

Fastening System

Installation Tools Alligator® Staple Gold Class™ Plus The Gold Class™ power driver, in conjunction with the Gold Class Plus tool allows users to install Alligator® Ready Set™ staple plates with quick and effortless trigger pulls. The design of the Gold Class Plus tool allows users to switch between plate sizes in mere seconds.

seat the front edge of the fastener plate down for proper compression, while also keeping the fastener loops protected. This ensures smooth hinge pin insertion. By eliminating the need to use a hammer to install the fasteners, the Alligator Staple Gold Class system reduces the risk of repetitive motion injuries. It also reduces operator fatigue associated with hammer installing numerous splices throughout the day.

The Gold Class Plus tool combines both the initial and final set function in a single base. This process is not only fast and easy, but it is also virtually error proof. The patented drive punch has been designed to

Initial Set:

Fasteners and belt are inserted into the base where the pre-staked staples are driven through the belt with simple trigger pulls.

Alligator® Staple Gold Class™ Plus Description

Ordering Number

Item Code

Alligator® Staple Gold Class™ Plus Installation Tool 24” Alligator Gold Class Plus Installation Tool

RS-GOLD-DA

55590

ST7-5

55554

Anvil Replacement Kit

ST8-ANV

55591

Cam Lever

ST8-CAM

55592

RS-GOLD-DRIVER

55541

Replacement Parts Guide Block

Simple Adjustment:

After the fasteners are initially set, simply flip the handle.

Alligator® Staple Gold Class™ Power Driver Power Driver

Final Set:

With additional trigger pulls, the staples receive their final set and the compression fit is obtained.

ALLIGATOR® Belt Lacing System

For Easy, Economical Installation of a Low Proﬁle Belt Splice Alligator® Lacing is available in continuous lengths to fit any belt width and provides uniform tension across the full belt width. The one-piece fastener strip also ensures that there are no loose pieces to work themselves out of the belt and into the conveyed product. Designed for belts from 1/32” to 1/2” ( .8 mm to 12.5 mm)*, Alligator Belt Lacing installation requires no special tools, only a hammer. The lacing is secured with teeth that embed lengthwise on the belt, providing a strong, vise-like hold. Clips hold gauge rod and lacing firmly and squarely against the belt during the installation process to ensure a strong, straight splice. The straight splice also helps ease hinge pin insertion.

Market applications • Package and Parts Conveying • Food and Sanitary Contact • Agricultural Harvesting and Handling • Recycling and Scrap Handling • Wood Products

Alligator® Conveyor Belt Lacing Selection Chart Lacing Size

For Belts With Mechanical Fastener Rating Up To: P.I.W. kN/m

Belt Thickness Range in.

Up thru 1/16 Up thru 1.6

Recommended Minimum Pulley Diameter in. mm

Approx. Corrugated Hinge Pin Diameter in. mm

4.3

3/64

1.2

7.8

1/16-3/32

1.6-2.4

1-1/2

1/16

1.6

8.7

3/32-9/64

2.4-3.6

1/16

1.6

11.4

1/8-5/32

3.2-4.0

2-1/2

3/32

2.4

16.6

5/32-3/16

4.0-4.8

7/64

2.8

100

17.5

3/16-7/32

4.8-5.6

102

1/8

3.2

100

17.5

7/32-9/32

5.6-7.1

127

1/8

3.2

150

26.0

9/32-5/16

7.1-7.9

178

9/64

3.6

165

28.0

5/16-3/8

7.9-9.5

229

3/16

4.8

175

30.0

3/8-7/16

9.5-11.1

305

13/64

5.2

200

35.0

7/16-1/2

11.1-12.7

356

13/64

5.2

* Alligator Belt Lacing can operate over pulleys as small as 1” (25 mm) in diameter, or on belts with mechanical fastener ratings to 200 P.I.W. (35 kN/m).

www.ﬂexco.com

ALLIGATOR® Belt Lacing System

Conveyor Belt Lacing For flat conveyor belts from 12” (300 mm) to 60” (1500 mm) wide and for belts 1/32” to ½” (.8 to 13 mm) thick, use conveyor belt lacing sized No. 00 to No. 65. Alligator® Conveyor Belt Lacing is available in steel or stainless steel with corrugated hinge pins furnished as standard.

Steel Steel is suitable for most applications and is plated for rust and corrosion resistance.

300 Series Stainless Steel 300 Series stainless steel is non-rusting and displays extra resistance to abrasion, acids, chemicals, and magnetic attraction. It is excellent in applications with high sanitation requirements.

Corrugated Hinge Pins The corrugated pin is standard and is suitable for all sizes of Alligator Belt Lacing and for smaller transmission belt lacing applications. Lugs on the hinge pin engage lacing loops, reducing the possibility of hinge pin migration. Available in steel or stainless steel. Steel Lacing With Steel Corrugated Hinge Pins Belt Width in. mm

300

00-12

1A-12

7-12

15-12

20-12

25-12

27-12

35-12

45-12

55-12

450

00-18

1A-18

7-18

15-18

20-18

25-18

27-18

35-18

45-18

55-18

600

00-24

1A-24

7-24

15-24

20-24

25-24

27-24

35-24

45-24

55-24

750

00-30

1A-30

7-30

15-30

20-30

25-30

27-30

35-30

45-30

55-30

900

00-36

1A-36

7-36

15-36

20-36

25-36

27-36

35-36

45-36

55-36

1050

00-42

1A-42

7-42

15-42

20-42

25-42

27-42

35-42

45-42

55-42

1200

00-48

1A-48

7-48

15-48

20-48

25-48

27-48

35-48

45-48

55-48

1500

00-60

1A-60

7-60

15-60

20-60

25-60

27-60

35-60

45-60

55-60

Carton contains 4 sets of lacing, 4 corrugated hinge pins, and 1 installation gauge pin with clips.

Stainless Lacing With Stainless Corrugated Hinge Pins Belt Width in. mm

00S

15S

20S

25S

27S

35S

45S

300

00S-12

1S-12

7S-12

15S-12

20S-12

25S-12

27S-12

35S-12

45S-12

55-12

450

00S-18

1S-18

7S-18

15S-18

20S-18

25S-18

27S-18

35S-18

45S-18

55-18

600

00S-24

1S-24

7S-24

15S-24

20S-24

25S-24

27S-24

35S-24

45S-24

55-24

750

00S-30

1S-30

7S-30

15S-30

20S-30

25S-30

27S-30

35S-30

45S-30

55-30

900

00S-36

1S-36

7S-36

15S-36

20S-36

25S-36

27S-36

35S-36

45S-36

55-36

1050

00S-42

1S-42

7S-42

15S-42

20S-42

25S-42

27S-42

35S-42

45S-42

55-42

1200

00S-48

1S-48

7S-48

15S-48

20S-48

25S-48

27S-48

35S-48

45S-48

55-48

1500

00S-60

1S-60

7S-60

15S-60

20S-60

25S-60

27S-60

35S-60

45-60

55-60

Carton contains 4 sets of lacing, 4 corrugated hinge pins, and 1 installation gauge pin with clips.

ALLIGATOR® Belt Lacing System

Transmission Belt Lacing For flat power-transmission belts up to 12” (300 mm) wide, Alligator® Transmission Belt Lacing is available for sizes 00 through 65. Lacing is scored so it can be easily trimmed to fit narrower belts. Corrugated hinge pins are furnished with the three smallest lacing sizes. A two-piece Rocker Hinge pin is available for sizes 15 to 65.

Steel Steel is suitable for most applications and is plated for rust and corrosion resistance.

Rocker Hinge Pin The Rocker Hinge pin is furnished with Transmission Belt Lacing. The two-piece pin provides rocking action to reduce friction and wear on loops and lacing. Sizes 15 through 65 are available in steel or stainless steel. Lacing Width in. mm

Sets per Box

Steel

300 Series Stainless

150

00S

150

1AS 7S-TRANS

150

300

15S

300

20S 25DS

300

25D

300

25G

300

27K

300

27L

27KS

300

35N

300

45U

45US

300

55W

55WS

300

65X

Carton contains lacing, hinge pins, and gauge pin.

35NS

AlligAtor® PlAstic rivet Fastener system

Mechanically Applied Non-Metallic Fastener is a Time and MoneySaving Alternative to Vulcanization The Alligator® Plastic Rivet fastener system offers the unique ability of being mechanically applied with a portable installation tool, in addition to other non-metallic features such as: non-scratching, non-magnetic, and a quiet splice as it operates over conveyor components. The hinged splice allows for users to remove the hinge pin for easy belt cleaning or installation onto the conveyor system with minimal dismantling. The features of the Alligator Plastic Rivet system make it a low-cost alternative to the time and expense associated with vulcanization.

Key features of the Alligator Plastic Rivet fastener include rivets molded into the top plate for a smooth and flat cleaning surface, beveled front edge of fastener for easy transition over conveyor components, and countersunk installed rivets. With three color choices available, select the fastener that best fits your needs for applications from -20ºF to 180ºF (-29ºC to 82ºC). Black: UV-resistant for extended life in outdoor applications. White: FDA-accepted material resists weak acids, alkali, hydrocarbons, ester solvents, and alcohols. Blue:

FDA-accepted material with the same resistance as the white offering but colored blue to match blue belts used in many food applications.

Alligator® Plastic Rivet Fastener Selection Chart Fastener Size

For Belts With Mechanical Fastener Ratings Up To: P.I.W.

Belt Thickness Range

Recommended Min. Pulley Diameter

kN/m

in.

Approx. Hinge Pin Diameter in.

APF100

Up thru 3/32

Up thru 2.4

1-1/2

.096

2.5

APF150

1/16-1/8

1.6-3.2

.136

3.5

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Installation Tools

AlligAtor速 PlAstic rivet Fastener system Fasteners

Alligator速 Spin-Set Installation Tool

Portable tool simplifies plastic rivet installation anywhere within your facility. Weighs only 30 lbs (14 kg), aligns fasteners automatically and holds them firmly in place while rivet heads are spin set into countersunk pockets.

150

100

Belt Width in. mm 24 48 24 48 24 48 24 48 24 48 24 48

Ordering Number

Item Code

Wt. Lbs.

APF100W-50 APF100W-100 APF100B-50 APF100B-100 APF100BlUe-50 APF100BlUe-100 APF150W-50 APF150W-100 APF150B-50 APF150B-100 APF150BlUe-50 APF150BlUe-100

80013 80014 80017 80018 80023 80024 80011 80012 80015 80016 80026 80027

0.44 0.63 0.44 0.63 0.44 0.63 0.56 1.00 0.56 1.00 0.56 1.00

Description

600 1200 600 1200 600 1200 600 1200 600 1200 600 1200

White White Black Black Blue Blue White White Black Black Blue Blue

Includes Fasteners & Hinge Pin to make one splice

Templets

Bulk Fasteners Ordering Number

Item Code

Wt. Lbs.

APF100W-500 APF100B-500 APF100BlUe-500 APF150W-500 APF150B-500 APF150BlUe-500

80019 80021 80025 80020 80022 80028

1.35 1.35 1.35 2.14 2.14 2.14

Description White Black Blue White Black Blue

Hinge Pins Length

Fastener Size

Foot

Meter

APF100 APF100 APF150 APF150

10 100 10 100

3 30 3 30

Ordering Item Wt. Number Code Lbs. NL250-X Nl250-c NL350-X Nl350-c

80203 80204 80201 80202

0.22 2.20 0.08 0.80

Installation Tools

Comb Assembly

Accommodates APF100 and APF150. Gauge pin included. Templets

Ensures precise hole locations as well as correct fastener reachback and alignment. Plastic Rivet Lube

Specially formulated to enhance free rivet rotation and reduce component wear.

*MOTOR DRIVEN INSTALLATION TOOL (Does not include Comb Assembly or Templet. Purchase separately.) Ordering Item Wt. Voltage Number Code Lbs. 110v 220v-50 cycle

MDT-1 MDT220-1

80110 80111

31.0 35.0

*cUrliNg Bit Fastener Ordering Size Number

Item Code

Wt. Lbs.

80075 80076

0.06 0.06

APF100 APF150

s100B s150B

*COMB ASSEMBLY (Includes Gauge Pin) Length Ordering Item Number Code in. mm 12 300 PcA7-300 24 600 PcA7-600 Clamp Knob Assembly

80099 80100 80150

*Required for Installation

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Ordering Number

Item Code

Wt. Lbs.

80042 80043 80044 80045

0.70 1.38 1.81 2.50

80038 80039 80040 80041

0.69 1.25 1.81 2.38

For APF100 FAsteNers 12 24 36 48

300 600 900 1200

100t-300 100t-600 100t-900 100t-1200

For APF150 FAsteNers

Recloseable plastic pail contains 500 fasteners and no Hinge Pins.

Belt Punch & Curling Bit

Length in

Wt. Lbs. 5.0 9.0 0.1

12 24 36 48

300 600 900 1200

150t-300 150t-600 150t-900 150t-1200

Belt Punch Fastener Hole Ordering Item Wt. Size Dia. Number Code Lbs. APF100 APF150

.130 .156

A100P A150P

80078 80079

0.06 0.06

Plastic Rivet Lube Ordering Number

Item Code

Wt. Lbs

Pkg. Qty.

Prl4

80090

0.38

Alligator® Rivet Fastening System

A Strong, Easy To Install Splice For Round Hay Baler Applications Alligator® Rivet offers easy installation and low cost – without sacrificing reliability and long life. These advantages improve baler performance, bottom-line costs, and overall productivity. Fasteners, rivets, and connecting pins are made of strong, abrasion-resistant stainless steel. Additionally, the fastener’s leading edge has a low profile to minimize snagging and wear on other components, such as rollers. Alligator Rivet is also compatible with net wrap balers.

Fasteners are available in 4”, 6”, 7”, 10” and 14” (100 mm, 150 mm, 175 mm, 250 mm and 350 mm) pre-cut lengths and can be cut to shorter lengths.

Easy, On-Site Installation at a Lower Cost The Alligator Rivet splice is easier to install – and less costly – than other competitive brands. And, without ever removing the belts from the baler, field installation is quick and easy with only the portable application tool and a 1 lb. hammer.

High Strength and Longer Life • Rugged, stainless steel design is abrasion and corrosionresistant and has a long life for severe, heavy-duty applications. • Self-setting rivets accommodate belts 1/8” to 7/32” (3.2 mm to 5.6 mm) thick and 3-1/2” (88 mm) minimum pulley diameters. They can be applied to all types of baler belting, including used belts. • The connecting pin is designed for long life. It is a large diameter (.140” or 3.6 mm) hardened spring, stainless steel material.