MACHINE TOOLS
TOOLS AND ACCESSORIES
2014
H
Hydraulic Machine Lift
• makes your machinery mobile • ensures safety • optimal solution for lifting and transportation problems • eliminates accidents and property damage
Hydraulic Machine Lift load capacity lifting range intrinsic weight Part No.
Load Guidance load capacity number of rollers roller material dimensions intrinsic weight Part No.
Load Guidance
L 12
Adjustable Load Rollers load capacity number of rollers roller material dimensions intrinsic weight Part No.
t mm kg
t pcs. mm kg
t pcs. mm kg
H3 3 15 - 240 21,5 140 305
H8 8 25 - 295 28 140 310
L6 6 8 plastic 630 x 400 x 115 50 140 206
L 12 12 8 steel 630 x 400 x 115 66 140 212
R6 6 8 plastic 300 x 250 x 115 30 140 106
R 12 12 12 plastic 360 x 220 x 115 38 140 112
Load Rollers adjustable
L6
Each transportation unit includes a load guidance model and adjustable load rollers, e.g. L 6 and R 6 (total load capacity 12 t) 266
For more information visit, www.knuth.de
Roller Conveyor Variable height and lenght adjustment Ideal for everyday use • very sturdy design and flexible use
Specifications variable height variable length number of rollers roller dimensions max. load capacity weight dimensions (LxWxH) Part No.
mm mm mm kg kg mm
670 - 940 450 - 1300 9 Ø 50 x 500 130 44 600 x 600 x 600 170 179
H
Sandblasting Booth
SK 2 Sandblasting booth for rust removal, cleaning, degreasing, descaling, roughening, polishing, matting, deburring, hardening, etc. • sandblasting gun with replaceable ceramic nozzles • dust-tight booth, rigid steel plate construction • transparent glass viewing window • two side doors, dust-tight closure • dust exhaust connector
Please note that sandblasting requires larger compressors than other compressed air jobs. Small compressors cannot produce the required power, which will lead to inadequate blasting results.
Standard Equipment: air hose, work gloves, interior lighting, protective film, 4 ceramic nozzles, operator manual
spare gloves SK2 spare ceramic nozzle set (4 / 5 / 6 / 7 mm} spare ceramic nozzle 4 mm spare ceramic nozzle 5 mm spare ceramic nozzle 6 mm spare ceramic nozzle 7 mm
Part No. 109 486 119 494 119 487 119 488 119 489 119 490
Specifications SK 2 work space grain sizes air consumption required air pressure hopper capacity weight arm hole openings air connector Part No.
For the latest specials, visit www.knuth.de
mm mesh l/min bar l kg mm
890 x 660 x 400 60 - 100 590 4-8 37 55 180 1/4“ 109 481
267
S heet M et al Wor k
F
F
Portable Edge Beveller
KF 200
• for chamfering, deburring, and 45° bevelling of steel, aluminum and many other materials • easy operation • tungsten alloy blades for ultimate tensile strength, hardness and long service life Replacement Tool Bits Set, Part no. 101 352
H
motor rating speed guide bar length bevel height adjustable angle weight dimensions Part No.
kW rpm mm mm kg mm
0.37 3500 200 0-5 15°-45° 11 360x200x260 101 350
H
Edge Beveller
KF 500
• for bevelling, deburring and 45° chamfering • max. bevel width 3 mm • excellent surface quality • quicker and more uniform results • very long service life due to reversible tool tips (usable on 4 sides) Part No. 101 355
Replacement Tool Bits Set, Part no. 101 354 268
Angle 15 - 45°
Voltage 230 V 1 Phase
Power 0.75 kW
max. Speed 3400 rpm
For more information, visit www.knuth.de
Tbl Length 500 mm
Weight 29 kg
Edge Bevelling Machine
KF 6000 Compact, powerful servo-motor, infinitely variable from 2000 to 6000 rpm • Proven under rough, commercial use conditions • For deburring, chamfering, bevelling, and costeffective weld seam preparation at straight workpiece edges • One machine for two applications: Use directly at the workpiece to machine large dies - includes a special mount for easy change-over to stationary operation • Suitable for steel, stainless steel, aluminum, non-ferrous metals and acrylics
Specifications KF 6000 Gib lengths Chamfer width, max. Speed Variable angle Drive Capacities Motor rating Dimensions / Weight Dimensions Weight Part No.
mm mm rpm
230 10 6000 15 - 45°
kW
0.75
mm kg
295 x 230 x 180 9.28 101 360
Standard Equipment: Cutter head, dies, operator manual Options: Replacement dies
Part. No. 101 361
Universal Edge Bevelling Machine
UKF 400 Universal functionality for precise bevelling of contours and edges • Beveller combination for production and workshop operations • Precise vee-block gap adjusts from 15 to 45° for chamfering, deburring, and edge bevelling • Vertical cutter head with 3 indexable inserts ensures clean finished surfaces • Individual contours can be provided with 45º chamfers, if using the special cutter head with indexable inserts • Extra rigid tool design and guide bearing • Premium SKF bearings for maximum precision and durability Specifications UKF 400 Chamfer height and angular unit, max. mm Chamfer height and contour unit, max. mm Chamfer angle unit speed rpm Chamfer contour unit speed rpm Power supply V Motor rating W Dimensions mm Weight kg Part No.
0-3 0 - 2.5 8500 12000 400 750 440 x 350 x 510 75 101 340
For more information and options, visit www.knuth.de
269
Tool s and Acces s or i es
F
F
Drill bit grinding machine
KSM 13
• For HSS and carbide drills with diameters from 4 to 14 mm • Chamfering of relief angle (rear of drill bit), chamfering of point angle • Point grinding (KSM 13 S only) • Free grinding of drill bit center • Optimum grinding path to provide controlled chip removal at the drill Specifications KSM 13 • 13 S Grinding diameter mm Motor rating Grinding wheel material Dimensions mm Weight kg KSM 13 Part No.
4 - 14 180 W / 220 V CBN 395 x 220 x 290 22 112 820
KSM 13 S Part No.
112 825
Options Grinding wheel for KSM 13 Grinding wheel for KSM 13 S
End mill grinder
FSM 14 S
Part. No. 112 821 Part. No. 112 829
• For grinding of HSS and carbide cutters with diameters from 3 to 14 mm • Grinds 2 to 6 cutter edges (starting at 12 mm diameter) • Easy and safe grinding of circumferential outside spiral cutter edges • Rapid tooling - quick setup of cutters at the machine • CBN grinding wheel is included • 6 collets in the most common diameters are included Specifications FSM 14 S Grinding diameter Motor rating Grinding wheel material Dimensions Weight Part No.
mm
mm kg
Options Face cutter grinding wheel Diagonal cutter grinding wheel
Tap Grinder
GSM 20
Part. No. 112 801 Part. No. 112 802
• Portable tab grinder for tap sizes M5 to M20 • Suitable for taps with 2, 3, and 4 flutes • Regular regrinding is recommended for the following reasons: - to maintain good surface quality - to maintain dimensional stability of threads - to prevent tool breakage due to increasing cutting forces
Specifications GSM 20 Grinding area Point angle Motor rating Speed Dimensions Weight Part No.
Options Diamond cutting wheel
270
4 - 14 180 W / 220 V CBN 395 x 220 x 290 22 112 800
rpm mm kg
M5 - M20 5°-30° 180 W / 220 V 5300 350 x 230 x 270 12 112 810
Part. No. 112 811
For more information and options, visit www.knuth.de
Milling Table Feed
TV 1000 M TV 1000
TV 1000 M
TV 1000
horizontal mount (Mark Super) TV 1000 M Part no. 121 477
vertical mount (see ill., a. MF1 V) TV 1000 Part no. 121 470
Assembly TV 1000 / TV 1000 M, Part no. 270 020
A
The milling table feed model TV 1000 is an infinitely variable feed control with a range from 19 to 800 mm/min. 2 adjustable table stops provide an automatic shut-off. The rapid traverse (1000 mm/min) allows quick positioning of the table. Torque is 12 Nm. The TV 1000 table feed unit can be retrofit on most milling machines. After mounting of the TV 1000, the table still can be moved manually.
Pivoted Mounts • damper elements absorb shock and vibration • vibration-free machine operation • set screws allow for easy machine alignment Specifications load capacity per element (kg) lathes milling machines surface grinding machines misc. machines max. structural load Part no.
LK-33 LK-55 LK-66
NI 12 12 12
D 120 160 185
LK 33 330 500 330 1200 2000 103 321
LK 55 800 1300 800 3000 4000 103 322
H 32 35 39
L 100 120 160
LK 66 1600 2000 1600 4000 6000 103 323
g M 12 M 16 M 20
271
Tool s and Acces s or i es
H
H
LED Work Lamps
LED Excellent illumination with low energy consumption and long service life • a true advancement in lighting technology – perfect for any production situation, where good lighting is needed • the high-power LED module generates light with a color temperature corresponding to natural light; it is vibration and shock resistant and provides a mean service life of 50,000 hours – ideal for harsh operating conditions • LED lights provide virtually the same light intensity as conventional halogen lights, but they save energy and cost • the lamp enclosures are very rugged and protected against ingress of water, oil and dust (IP 65)
Specifications arm length light source service life light angle color temperature light intensity surface temperature voltage current power IP cable length Part No.
272
• strong magnets on the back ensure quick mounting and reliable hold even in areas that are difficult to access, like angles and corners • 12 / 24 Volt supply directly from the control cabinet via included mains transformer and cable
00 LED 100
LED flex Specifications dimensions Part No.
LED - Strip Lights and Ring Lights
LED rings 85 670 600
mm
mm
hours K
V mA W m
100 670 601
LED flex 500 HI POWER LED 3 W / 3 bulbs 50000 30° 6000-7000 >1100 LUX (700) <50° AC/DC24 700 9 IP 65 1.2 110 030
LED 280
200 670 602
LED strips 270 670 603
LED 100 HI POWER LED 1 W / 8 bulbs 50000 70° 6000-7000 >1100 LUX (700) <50° AC/DC24 700 8 IP 65 1.2 110 031
LED 400
570 670 604
870 670 605
LED 280 320 + 280 HI POWER LED 1 W / 8 bulbs 50000 70° 6000-7000 >1100 LUX (700) <50° AC/DC24 700 8 IP 65 1.2 110 032
1120 670 606
LED 400 320 + 400 HI POWER LED 1 W / 8 bulbs 50000 70° 6000-7000 >1100 LUX (700) <50° AC/DC24 700 8 IP 65 1.2 110 033
Tool s and Acces s or i es
LED Work Lights
LED LED lights last for many years and result in lower power consumption and enormous cost savings Highlights and possibilities for LED work lights: • Clear light source with a variety of lighting possibilities will light up your operation in a completely new way • Easy attachment to or retrofitting of existing lighting and low maintenance • LED lights last up to 4 times longer than legacy lighting • No delayed startup time - full light intensity is available immediately • Unbelievably low power consumption minimizes fixed overhead cost at shop and office levels
Lighting media used by Knuth includes: • LED Tubes • LED Downlights • LED Industrial spot/flood lights • LED Workshop lighting There are endless possibilities for virtually any type of lighting. Please contact us for further information.
If you are considering a complete overhaul of your lighting system, our partner can guide you through the amortization calculations, prepare a cost estimate for you, and introduce you to modern lighting alternatives for various areas of application.
Cost comparison for 100 units Total power in W: Operation cost in € Usage per day/hours Days per year: Electricity cost in € Savings:
LED 22 0.19 € 13 302 1,641.07 € 4,028.08 €
Tube 76 0.19 € 13 302 5,669.14 €
Procurement cost Procurement surcharge:
6,500.00 € 6,255.00 €
245.00 €
Savings: Procurement surcharge: Amortization / Year
4,028.08 € 6,255.00 € 1.36
Savings after amortization over the LED tube's lifetime 25,615.28 € Specifications Light source Service life Light angle Color temperature Light intensity
hours K Lm
LED 30000 120° 4000 2000
Operating temperature Voltage Current Power IP
V mA W
-20 to + 50 degree 230 AC 0.095 22 56
273
J
Diamond Files Set, 10 pieces • shank diam.3 mm, length 140 mm • for cutting of hardened steel, hard metal, ceramics, glass and rock • wrapped in plastic bags Part no. 129 440 • grit, medium D 126
H
F
Keyway Broach • quick, precise reaming of keyways in bores (gears, v-beltpulleys, etc.), HSS, solid ground, Push Broaching Set for JS9 transition fit
Hand reamer set • adjustment range 12 - 38,75 mm • suitable for mm/inch • 11 adjustable hand reamers are included in the set Part no. 107 610
Keyway 2x2x130 3x3x130 4x4x150 5x5x150 6x6x300 8x7x300
Bushings for Bore Ø Part No. 6 8 10 6 8 10 - 108 310 12 14 15 16 12 14 15 16 18 19 20 22 25 26 28 30 108 315
Keyway 10x8x330 12x8x330 14x9x330 16x10x330 18x11x330
5 Ltr. Coolant Concentrate
Coolant System
• improved chip flow, longer tool service life, and better cut profile • for sawing, drilling, milling, turning of steel, castiron, stainless steel, non-ferrous and light metals • dilute with water 1:20 Part No. 103 184
• retrofitable, supplied disassembled • motor 400 V, 90 Watt • 4.5 l volume coolant reservoir • with flexible grommet and with shut-off valve • with 1.5 m coolant hose Part No. 102 985
Coolant Hose • variable coolant hose consisting of individual plastic elements - for all machine tools • replaces all conventional systems • resistant to most solvents and chemicals • suitable not only for coolant supply but also for blowing out workpieces and machine tables
CL-01 Model CL-00 CL-0
274
Part No 102 990 102 991
CL-02 CL-01 CL-02 CL-03
CL-03 102 992 102 993 102 994
Bore Ø 32 34 35 38 40 42 45 46 48 52 54 55 58 60 62
Part No. 36 44 50 108 320 61 65 108 325
H
Live Center, assortment • with 7 replaceable centers • body made of hardened and ground tool steel • precision needle bearing ensures high concentricity, long life, and high load capacity • mushroom diameters 32,2 mm Morse Taper MT 2 MT 3 MT 4
Part no. 106 780 106 785 106 790
Live Centers • precision needle bearing • hardened and ground point 60° Morse Taper MT 2 MT 3 MT 4 MT 5
Point Ø 22 26 30 45
O.D. 38 47 57 70
Length 125 158 190 240
Part no. 106 745 106 750 106 755 106 760
Tapping Chuck • for insertion in the tailstock of lathes • MT 3 - shank • tool mount bushing slides onto tapered shank. • length compensation by simply sliding the bushing on the mounting shank • complete with wooden case for drill and 5, 6, 7, 10 mm shanks, dies with 16, 20, 25, 30 mm diameters Part no. 108 130
Lathe Guards • can be mounted optionally at the headstock or with clamping fixtures at the slide • aluminum injection-molded frame with acrylic view glass
mounting at headstock headstock headstock slide slide
Front Frame HxW mm 180x170 240x210 350x260 240x210 350x260
Power Worker
Rear Frame HxW mm 180x170 260x210 360x260 260x210 360x260
Max. Chuck Ø mm 150 300 460 300 460
Part No. 103 005 103 006 103 007 103 008 103 009
Metal Cutter
• universal, quick and mobile use even at limited access locations • safe and clean working environment • reduces risk of injuries caused by sharp metal edges • recyclable due to separable material • long service life due to permanent magnet • adjustable rod length • compact dimensions: 368 - 593 mm long, Ø 25 mm • low weight: 600 g Part No. 123 040 275
Tool s and Acces s or i es
H
H
Turret Head MT 4 • shaft MT 4 • drilling 1 - 13 mm • thread cutting and tapping M3 - M12 • reaming 4 - 12 mm • centering 1 - 4 mm • tool mounts: 2 drill chucks 1.5 - 13 mm, 1 center point, 1 taper mount MT 1, 1 each thread cutting unit for tap a. die holder • weight 7.5 kg Part no. 105 050 for upright use only, e.g. tailstock
Turret Head MT 3 • shaft MT 3 • drilling 1 - 13 mm • 4 tool holder mounts: 2 drill chucks 1 center point 1 thread cutting unit weight: 4 kg Part No. 105 049
Save time and money with a turret that fits MT 4 + MT 3
for upright use only, e.g. tailstock
Radius Cutting Head Clamps into the turning tool just like a tool-holder. • For inside and outside machining of convex and concave forms. • For turning of 90°, 180° radius. Radius from 0 to 25 mm. • Machining depth up to 7 mm in ST50. Part no. 103 350
Quick-Set Spindle Bore Stop Size 1 2 3 4 5 6 7 8 9 10 11
276
Range Wrench length 19-23 540 22-26 540 25-31 540 30-38 640 38-48 640 46-58 740 56-66 740 64-81 940 79-91 940 90-110 940 110-130 940
Part no. 103 010 103 012 103 014 103 016 103 018 103 020 103 022 103 024 103 025 103 026 103 027
• for lathes • quick and easy adjustment to any hollow-spindle point • easy adjustment - just tightening with a safety wrench
Clamped Turning Tool Set Shank 10 mm 12 mm 16 mm 20 mm
Part no. 108 770 108 771 108 772 108 773
5 replacem. 108 774 108 775 108 775 108 775
Turning Tool Set • 5 turning tools • for steel working • 5 forms (left, right, centered)
• with soldered-on carbinde plates for steel, 8 pieces shank 12 mm, Part no. 108 680 shank 16 mm, Part no. 108 690 shank 20 mm, Part no. 108 700
Knurl Holder • shank H20, B14, total 140 mm • incl. 2 knurl sets, angled 1 mmr Part no. 108 520
knurl set, angles, Part no. 108 521
Ill. Part no. 108 680
Clamped Turning Tool Set Includes 8 different clamped turning tools, listed in the sequence shown (Part no. 108 670): 1. necking turning tool, clamping system C, workpiece Ø 60 mm size cutting point height V f a 25x25x140 mm 100 m/min. 0,2-0,4 mm 4 mm 2. tapping turning tool 60°, clamping system C size cutting point height V f 25x20x120 mm 25 mm -
a -
3. stepped, right-hand turning tool, plate form S, clamping system M, cutting length 16 mm, incl. chip chute size cutting point height V f a 25x20x125 mm 80 m/min. 0,6-0,7 mm 6 mm
Ill. Part no. 108 670
Clamped Turning Tool Set: P25 indexable insert for forged, rolled and tempered steel. All tools with indexable inserts, 1 indexable insert set (s.above), 3 shims 90 x 18 x 11 mm, tools, specifications, shank height 25 mm Part no. 108 670 Indexable insert set: 30 pc. Part no. 108 675 Clamped turning tool set: shank height 20 mm, shanks 20 mm, 9 tools Part no. 108 778 Indexable insert set: 30 pc. Part no.108 779 Clamped turning tool set: Part no. 108 780 5 tools cutting height 16 mm, shanks 20 mm 3 tools cutting height 20 mm, shanks 20 mm 1 tool cutting height 24 mm, shanks 20 mm Indexable insert set: 30 pc. Part no. 108 782
4. curved, right-hand turning tool, plate form S, clamping system M, cutting length 16 mm, incl. chip chute size cutting point height V f a 25x20x125 mm 80 m/min. 0,4-0,5 mm 4 mm 5. stepped, right-hand inside turning tool, clamping system C size cutting point height V f a 18x18x180 mm 14 mm 60 m/min. 0,2 mm 4 mm 6. curved, right-hand turning tool, plate form S, clamping system C, cutting length 16 mm, incl. chip chute size cutting point height V f a 18x18x180 mm 14 mm 60 m/min. 0,2 mm 4 mm 7. stepped, right-hand turning tool, plate form S, clamping system M, cutting length 20 mm, incl. chip chute size cutting point height V f a 20x20x125 mm 100 m/min. 0,4-0,5 mm 4 mm 8. female thread turning tool, clamping system C size cutting point height V f 18x18x180 mm 25 mm -
a -
277
Tool s and Acces s or i es
H
Ill. Part no. 108 770
F
End Milling Set HSS
Cutting Tools
TiN coated, 20 pieces • 2 - 5 times longer service life • double cutting power • improved part surface DIN 327 D, short length designed with 2 cutting edges. Face teeth for centric cuts. For cutting keyways/grooves (P 9 fitting) and center cut-out. Vertical or side cutting possible, with cyl. shaft and side drive dog acc. to DIN 1835 B ,3, 4, 5, 6, 8, 10, 12, 14, 18, 20 mm DIN 844 B, short length designed with 4 cutting edges with 30° right-hand spiral for excellent chip removal. Facing teeth for centric cuts. For normal to hard materials, with cyl. shaft and side drive dogs DIN 1835 B, 3, 4, 5, 6, 8, 10, 12, 14, 18, 20 mm Part No. 108 440
F
End Milling Set DIN 844 B • TiN coated • HSS, short length • right-hand spiral 30° • multiple cutting edges, face teeth for centric cuts • side drive dogs
H
• 15 pcs. 3-25 mm, with cyl. shaft Part No. 108 450
End Milling Set, 9 pieces, HSS • two-sided, centric cutting • Ø 1,5 - 4,5 mm, 0,5 mm increments Part no. 108 455
Roughing Shank Cutter mm Ø 3 4 5
Shaft-Ø 4 4 5
6 8 10 12
6 8 10 12
14 15 16 18
12 12 16 16
20 22 24 25
Indexable Insert End Mills Set 25 mm
Set = 10 pc • DIN 844 B, DIN 1835 B, Weldon shaft • HSS, ionized, and therefore HRC 68 • right-hand cut • for materials up to 1000 N/mm2 strength • diameters: 6, 8, 10, 12, 14, 16, 18, 20, 22, 25 mm
20 20 20 20
F
Part No. 108 445
• shaft 19 mm, Weldon shaft with torque surface • with carbide tips, tip class P20 Part No. 107 800 10 replacement tips, R (circular) Part No. 107 802 10 replacement tips, S90°(square) Part No. 107 803 10 replacement tips, T60°(triangular) Part No. 107 804
Roughing End Mill Cutter • with cross groove • right-hand cut with right-hand spiral • HSS-E, hardness HRC 68 • roughing cut teeth Ø mm 40 50 63 80
278
Width mm 32 36 40 45
Bore mm 16 22 27 27
Part No. 108 400 108 401 108 402 108 403
F
H
• integrated quick-return acts promptly upon feed direction change • slip coupling torque adjustable to 4 levels • including MT 2 and MT 3 shank or MT 3 and MT 4 shank • for thread cutter - M 2 - M 7 (MT 2 + MT 3) Part no. 106 033 - M 5 - M 12 (MT 3 + MT 4) Part no. 106 035 - M 8 - M 20 (MT 3 + MT 4) Part no. 106 037
Counter Sink, 90 °
H
• 5, 6, 8, 10, 12 mm • HSS, 3 cutters Part no. 108 665
HSS Form Countersink 1 set, round • with parallel shank • within stand • the set consists of 8 countersinks Set 2 - 12 mm (2, 3, 4, 5, 6, 8, 10 + 12 mm) Part no. 107 615
H
F
Set 6 - 20 mm ( 6, 8, 10, 12, 14, 16, 18 + 20 mm) Part no. 107 617
Drill Bit Set, 8 pieces • HSS, ground, 16, 20, 22, 25, 28, 30, 35 mm • max. boring depth 3 mm, boring diameter 6 mm • shaft Ø 7,5 or 9,5 mm Part no. 107 620
Combo Flat Counter Sink in Wood Stand Multiple cutter countersink with front face bore. Exchangeable pilot pins allow the use of one countersink for several pilot bores of different sizes. MT2 shank Flat countersink: Ø14,5 - 24,5 mm Sizes: Ø14,5 / 16,5 / 18,5 / 20,5 / 22,5 / 24,5 mm Pilot pin: Ø7 - 15 mm Sizes: Ø7 / 7,5 / 8 / 8,5 / 9 / 9,5 / 10 / 10,5 / 11 / 11,5 / 12 / 13 / 14 / 15 mm Part No. 108 655
H
Carbide Milling Bits
F
• 6 mm shank • includes 12 pieces Part no. 108 430
279
Tool s and Acces s or i es
Tapping Attachment
F
Lathe Chucks
4-jaw chuck / cast-iron
3-jaw chuck / cast-iron Ø mm 125 160 160 200 200 250 315 315 500 500
Camlock mount D1-4 D1-4 D1-5 D1-4 D1-6 D1-6 D1-8 D1-11 D1-8 D1-11
Speed rpm 3200 3000 3000 2500 2500 2000 1500 1500 700 700
Bore mm 32 42 42 55 55 76 103 103 136 190
Weight kg 5 9 9 19 19 32 51 51 150 150
Bore mm 42 55 55 76 76 103 103 103 136 190
Weight kg 9 19 19 32 32 51 51 51 150 150
Part No. 116 519 116 520 116 521 116 527 116 528 116 522 116 523 116 524 116 525 116 526
Camlock mount D1-4 D1-4 D1-6 D1-6 D1-8 D1-6 D1-8 D1-11 D1-8 D1-11
Camlock mount D1-4 D1-4 D1-5 D1-4 D1-6 D1-6 D1-8 D1-11 D1-8 D1-11
Speed rpm 3200 3000 3000 2500 2500 2000 1500 1500 700 700
Bore mm 32 42 42 55 55 76 103 103 136 190
Weight kg 5 9 9 19 19 32 51 51 150 150
Bore mm 35,5 55 55 76 76 103 103 103 136 136
Weight kg 9 19 19 32 32 51 51 51 101 101
Part No. 116 619 116 620 116 621 116 622 116 623 116 624 116 625 116 626 116 627 116 628
4-jaw chuck / steel
3-jaw chuck / steel Ø mm 160 200 200 250 250 315 315 315 400 400
Ø mm 125 160 160 200 200 250 315 315 500 500
Speed rpm 4500 4000 4000 3500 3500 2800 2800 2800 2000 2000
Part No. 146 378 116 501 146 372 146 377 146 373 146 374 146 383 116 505 116 506 116 507
Ø mm 160 200 200 250 250 315 315 315 400 400
Camlock mount D1-4 D1-4 D1-6 D1-6 D1-8 D1-6 D1-8 D1-11 D1-8 D1-11
Speed rpm 4500 4000 4000 3500 3500 2800 2800 2800 2000 2000
Part No. 116 600 116 601 146 472 146 477 146 473 116 604 146 483 116 605 116 606 116 607
Soft Jaw Pads for 3-jaw chuck (cast-iron / steel)
Soft Jaw Pads for 4-jaw chuck (cast-iron / steel)
Ø mm 160 200 250 315 400 500
Ø mm 160 200 250 315 400 500
Length mm 78 90 103 120 140 140
Width mm 25 27 32,5 37 42 42
Height mm 41,5 13,5 51,5 55,0 64,5 74,5
Part No. 116 550 116 551 116 552 116 553 116 554 116 555
Length mm 78 90 103 120 140 145
Width mm 25 27 32,5 37 42 60
Height mm 41,5 13,5 51,5 55,0 64,5 82,0
Part No. 116 650 116 651 116 652 116 653 116 654 116 655
4-Jaw Independent Chuck
4-Jaw Independent Chuck Soft jaws for 4-jaw independent chuck Ø mm 200 250 315 400 500
280
Length mm 92,50 109,00 124,90 145,00 145,00
Width mm 40 47 52 52 60
Height mm 43,5 51,5 55,0 64,5 82,0
Part No. 116 690 116 691 116 692 116 693 116 694
Ø mm 200 200 250 315 315 400 500
Camlock mount D1-4 D1-5 D1-6 D1-6 D1-8 D1-8 D1-11
Weight, kg 10,0 10,0 27,5 39,5 39,5 60,0 95,5
Part No. 116 670 116 671 116 672 116 673 116 674 116 675 116 676
Quick-Change Tool Holder 5-piece Sets Set WA: 1 ea head A 3 ea WAD 20x90 1 ea WAH 20x90 Part No. 103 193
Set WB: 1 ea headf B 3 ea WBD 26x120 1 ea WBH 36x120 Part No. 103 195
Set WD1: 1 ea head D1 3 ea WD1D 63x180 1 ea WD1H 63x180 Part No. 103 197
Set WE: 1 ea head E 3 ea WED 20x100 1 ea WEH 30x100 Part No. 103 194
Set WC: 1 ea head C 3 ea WCD 32x150 1 ea. WCH 35x150 Part No. 103 196
Set WD2: 1 ea head D2 3 ea WD2D 63x220 1 ea. WD2H 70x220 Part No. 103 198
Selection of tool holder head according to the respective table • fits all standard german quick-change tool holder • tool holder head and tool holder feature profileground gearing • tool holders are clamped against the central body's gears by means of 2 chuck halves and an eccentric bolt • repeat accuracy 0,01 mm • tool holders can be adjusted to 40 different angles on the central body • angle scale provided on head • holder height adjustment with a thumb screw fits onto machine (Part No. 270 021)
WA 103 189
WE 103 190 WB 103 191
WC 103 192
WAD a WAD WAD WAD WED WED WBD WBD WBD WBD WCD WCD WCD WCD WCD
16 l 16 20 20 20 25 25 25 32 32 32 32 40 40 45
75 90 75 90 100 100 120 140 120 140 150 170 150 170 170
103 271 103 272 103 273 103 274 103 281 103 282 103 291 103 292 103 293 103 294 103 301 103 302 103 303 103 304 103 305
size Tool changer size Machine: - Drive power, max. - Turning diameter Slide width, max. Cutting edge height - min. - max. Height adjustability Tool support Height of tool max. Overall width, max. Overall height Throat, max. Bore, max.
WAH d 20 l 85
103 275
WEH
30 100 103 283
WBH WBH
30 130 103 295 18 120 103 298
WCH WCH
35 150 103 306 50 160 103 307
W D
A 16
kW mm z mm
2.2 150-300 100
4.4 200-400 120
6.6 300-500 150
13.2 400-700 180
20 500-1000 200
28 600-1100 250
x mm mm hv mm y mm
h+y x + hv 11 9
h+y x + hv 17 15 10 11
h+y x + hv 20 11 12.5 14
h+y x + hv 40 35 15 16
h+y x + hv 35 30 20 20
h+y x + hv 20 30 20 25
h v s u t
16 20 100 54 48 31
20 25 125 68 60 31
25 32 150 75 71 51
32 40 45 192 202 202 105 92 102 102 70
mm mm mm mm mm
20
E 20
WAJ d 30 l 80
25
B 25
32
C 32
40
45
30 17
D1 40
50
63
20 25
40 50 63 230 234 242 122 112 116 124 40
103 276
WAA-AO 103 277
WEJ WEJ WBJ
30 40 40
100 103 284 100 103 285 120 103 296
WEA-A2a 103 286
WCJ WCJ
40 50
160 103 308 160 103 309
WCA-A3a 103 310
D2 50
63
50 63 275 282 135 140 147 80
WBA-A2a 103 297
281
Tool s and Acces s or i es
J
H
Reduction sleeves ISO / ISO • hardened and ground
Part No. 103 750
ISO / ISO 40 / 30
103 760 103 770
Shell end milling arbors • for cutters with cross or longitudinal slot • including parallel key, driver ring, cutter tightening screw, special wrench
50 / 30 50 / 40
Adapter ISO / MT • for tools with Morse taper shank and ISO mount • hardened and ground
Part No. 103 700 103 710 103 720 103 730
ISO / MT 30 / 2 30 / 3 40 / 2 40 / 3
103 740 103 742 103 744 103 746
40 / 4 BT 40 / 2 BT 40 / 3 BT 40 / 4
Part No. 103 850 103 855 103 860 103 861 103 865 103 870 103 875 103 880 103 895 103 900 103 905 103 910 103 915 103 920 103 930 103 922 103 924 103 926 103 928
ISO MK 3 MK 3 MK 4 MK 4 30 30 30 30 40 40 40 40 40 BT 40 BT 40 BT 40 BT 40 BT 40 BT 40
Arbor Ø 16 22 16 22 16 22 27 32 16 22 27 32 40 13 16 22 27 32 40
Draw-in thread M12 M12 M16 M16 M12 M12 M12 M12 M16 M16 M16 M16 M16 M16 M16 M16 M16 M16 M16
Milling Chuck for Cutter with Weldon-Shaft • for tools with cylindrical shank and setup area in accordance with DIN 1835 B • forged, case-hardened, precision ground
ISO 40 Ø 6 mm 8 mm 10 mm 12 mm 16 mm 20 mm 25 mm 32 mm
282
Part no. 106 801 106 802 106 803 106 804 106 805 106 806 106 807 106 808
ISO 50 Ø 6 mm 8 mm 10 mm 12 mm 16 mm 20 mm 25 mm 32 mm
Part no. 106 811 106 812 106 813 106 814 106 815 106 816 106 817 106 818
BT 40 Ø 6 mm 8 mm 10 mm 12 mm 16 mm 20 mm 25 mm 32 mm
Part no. 106 821 106 822 106 823 106 824 106 825 106 826 106 827 106 828
BT 30 Ø 6 mm 8 mm 10 mm 12 mm 14 mm 16 mm 18 mm 20 mm
Part no. 106 831 106 832 106 833 106 834 106 835 106 836 106 837 106 838
Model BT30-ER25 BT30-ER32 BT40-ER32 BT40-ER40 BT50-ER32 BT50-ER40
D 42 50 50 63 50 63
D1 31,75 31,75 44,45 44,45 69,85 69,85
L1 70 70 100 80 100 100
Combo Shell-end Milling Arbor MAS-BT
H
Part No. 104 200 104 201 104 202 104 206 104 204 104 205
Model BT30x13 BT30x16 BT30x22 BT40x40 BT50x40 BT50x50
d 13 16 22 40 40 50
L1 55 55 55 100 100 125
H
Part No. 103 950 103 951 103 952 103 953 103 954 103 955
Adapter Sleeves MAS-BT ER Collet Set, DIN 6499 Form B
ER 25, 16-pieces ER 32, 6-pieces ER 40, 15-pieces
1 - 16 mm 6, 8, 10, 12, 16, 20 mm 3, 4, 5, 6, 8, 10, 12, 14, 15, 16, 18, 20, 22, 24, 26 mm
Part No. 106 050 106 052 106 054
F
For other chucks for MT 3 / MT 4, visit www.knuth.de
Model BT30xMK1 BT30xMK2 BT30xMK3 BT40xMK2 BT40xMK3 BT40xMK4
D 25 32 40 32 40 40
D1 31,75 31,75 31,75 44,45 44,45 44, 45
Part No. 103 780 103 781 103 782 103 783 103 784 103 785
H
F
ER 32 Mount Part No.
MT 3 106 057
MT 4 106 058
ISO 30 106 055
ISO 40 106 056
ER 40 Part No.
106 063
106 064
106 061
106 062
Model BT30xB16 BT30xB18 BT40xB16 BT40xB18
Collet Chucks for End Mills
D 15,733 17,75 15,733 17,75
D1 31,75 31,75 44,45 44,45
Drill Chucks
Collets
L1 45 60 80 60 75 95
Drill Chuck Mount MAS-BT
ER Collet Chucks
Tool Taper MT 3 MT 4 ST 30 ST 40
L 93,40 108,40 128,40 125,40 140,40 160, 4
Chuck Range 2 - 20 2 - 20 2 - 20 2 - 20
Part No. 104 300 104 305 104 310 104 320
from 2 to 20 mm Ø
2 mm Ø Part No. 104 325, 3 mm Ø Part No. 104 330 ...
L 117,40 125,40 134,40 142,40
L1 45 45 45 45
L2 24 32 24 32
Part No. 104 790 104 791 104 792 104 793
H
see page 285
H
Draw Bolts DIN 69872 Model SK 30 (A) (B) SK 40 (A) (B) SK 50 (A) (B)
Part No. A 103 600 103 601 103 603
Part No. B 103 604 103 605 103 607
H
283
Tool s and Acces s or i es
Collet Chuck MAS-BT
H
De Luxe Clamping Tool Set • in a convenient, sturdy steel magazine, 52 parts • 24 stud bolts, 4 each in the lengths 75, 100, 125, 150, 175, 200 mm • 4 extension nuts, 6 stepped clamps (3 pair), 6 T-slot nuts, 6 hexagon nuts flanged, step blocks
12 14 16 18
Thread M 10 M 12 M 14 M 16
Part No. 105 290 105 295 105 300 105 305
Stud Bolt Set, and T-Slot Nuts • 38 parts • 24 stud bolts, 4 ea in the lengths 75, 100, 125, 150, 175, 200 mm • 6 T-slot nuts • 4 extension nuts • hexagon nuts flanged
14 16
Thread M 12 M 14
Part No. 105 355 105 360
Set of Step Blocks • 20 each (10 pairs) in wooden box • black-finished steel Part no. 105 340
2-PC. swivel hold-down clamp sets • high quality steel, black-finished • available in pairs only
Length Bore for stud bolts 100 M 12 100 M 14 125 M 16
284
Part No. 105 790 105 795 105 800
Accessories for Drill Presses • includes quick-action drill chuck and bits • packed in a wooden case
Contents / Set: Reducing Sleeve Reducing Sleeve Reducing Sleeve Extension Sleeve Tool-Holder Bits Tool-Holder Bits Quick-action Chuck Quick-action Chuck Part No.
MT 2 (6-piece) MT 2 / MT 1 MT 2 / MT 3 MT 2 / B 16 MT 2 / B 18 3 - 16 mm / B 18 1 - 13 mm / 16 104 592
MT 3 (7-piece) MT 3 / MT 2 MT 3 / MT 1 MT 3 / MT 4 MT 3 / B 18 MT 3 / B 16 3 - 16 mm / B 18 1 - 13 mm / B 16 104 593
MT 4 (8-piece) MT 4 / MT 3 MT 4 / MT 2 MT 4 / MT 1 MT 4 / MT 5 MT 4 / B 18 MT 4 / B 16 3 - 16 mm / B 18 1 - 13 mm / B 16 104 594
ISO 30 (4-piece) ISO 30 / MT 2 ISO 30 / MT 3 ISO 30 / B 18 3 - 16 mm / B 18 104 595
ISO 40 (5-piece) ISO 40 / MT 2 ISO 40 / MT 3 ISO 40 / MT 4 ISO 40 / B 18 3 - 16 mm / B 18 104 596
Reducing sleeves MT/MT Tool-Holder Bits for drill chuck Drill Chuck Mount MT 2/1 3/1 3/2 4/1 4/2 4/3 5/2 5/3 5/4
Part No. 103 805 103 810 103 815 103 820 103 825 103 830 103 835 103 840 103 845
MT 2 B 16 B 18 MT 3 B 16 B 18 MT 4 B 16 B 18
MT 2/3 3/4 4/5
Part No. 104 690 104 695
Edge Tracer Set
H
• 1 bilateral 10x10x4 / 2 unilateral 10x10 • 3 bilateral 10x10x4 / 4 unilateral 10x4 • 5 bilateral 12x12x4 Part No. 108 057
Taper ISO 30 ISO 30
Bits B 16 B 18
Part No. 104 775 104 776
104 739 104 740
ISO 40 ISO 40
B 16 B 18
104 780 104 781
104 745 104 750
BT 40 BT 40
B 16 B 18
104 785 104 786
Quick-Action Drill Chuck
Extension Sleeves
Taper Drifts MT 2/3 4/5
Part No. 104 725 104 730
Part No. 104 660 104 665 104 670
Electronic Edge Tracer • for setting up drill presses and milling machines, machining centers, etc. • LED indicator lights up as soon as the workpiece is being touched • outside and inside centering • when moving across the reference edge, the measuring ball is pushed aside • 20 mm shank Part No. 129 055
Chuck Range 1 - 13 mm 3 - 16 mm
F
Mount
Part No.
B 16 B 18
104 765 104 770
Assembly Stand
H
• for setting up milling and drilling tools • horizontal and vertical mounts • for easier set-up and shorter tooling times
Specifications flutes mounts dim. (LxWxH) Part No.
10 mm taper ST 40, BT 40, DIN 2080 210 x 105 x 130 mm 108 930
285
Tool s and Acces s or i es
H
H
Universal Facing / Lathe Bore Head
ADA
• with self-actuated slide advance and automatic stop activation • can be used on drill presses, lathes, milling machines, etc. • autom. advance ensures consistent feed of tools • adjustable guides • adjustable stops • made of carbon-chromium-molybdenum steel • all parts are hardened and precision-ground • guaranteed maximum accuracy • incl. reducing sleeves 4, 8, 12 mm Standard Equipment: boring bar holder
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Specifications ADA external turning diameter max. cross slide adjustment micro-feed per angle degree rapid feed autom. feed/rev
mm mm mm/rev
boring bar diameter Part No.
mm
MT3 150 ± 15 0.005 2 0.02, 0.04, 0.06, 0.08, 0.10, 0.12 18 103 401
MT4 350 ± 25 0.005 3 0.03, 0.06, 0.09, 0.18 22 103 402
1. bores (small diameters) 2. bores (large diameters) 3. facing (small diameters) 4. facing (large diameters) 5. facing (back side) 6. groove cutting 7. recesses in large bores 8. external turning 9. taper turning 10. tapping SK30 350 ± 25 0.005 3 0.03, 0.06, 0.09, 0.18 22 103 403
SK40 350 ± 25 0.005 3 0.03, 0.06, 0.09, 0.12 22 103 404
Lathe Bore Head with Boring Bar Set
MT 4 shown
Mounting Shafts shaft with draw bolt Part No.
ISO 40 shown
MT 3 108 639
MT 4 108 641
ISO 30 ISO 40 108 635 108 637
• for easy inside diameter turning on drill presses, lathes, and milling machines • micrometer screw for precise inside turning diameter adjustment • high-quality steel, hardened and precision-ground • feed: 0.01 mm/graduation line • 2 vertical tool mounts, 1 horizontal tool mount
Boring Head shown with 12-piece boring bar set and optional accessories (mounting shaft)
Boring Head with 9-piece boring bar set head diameter mm tool mount mm possible bore diameters mm Part No.
Boring Head with 12-piece boring bar set head diameter mm tool mount mm possible bore diameters mm Part No.
286
50 12 10 - 125 108 631
75 18 12 - 225 108 633
F
5C Collet Chuck for Lathes
• the key-verified chuck ensures uniform and torsion-free clamping of workpieces • quick setup and easy handling • the 5C Collet System is available in mmincrements from 1 to 25 mm
Part No. 181 321
Pneumatic 5C Collet Chuck
Part No. 181 322
H
• threads are hardened across their entire length • adjustable for workpiece depths up to 75 mm (from the collet surface) Part No. 106 220
Power collet holders (vertical and horizontal) • with setup angle for vertical and horizontal use • compatible with 5C collets Part No. 106 090
125 mm 126 mm 107,5 mm 4 mm
D F G weight
95 mm 108 mm 3 x M8 x 45 5 kg
A B C D E
168 mm 130 mm 26 mm 5 mm 100 mm
F G H weight
55 mm 110 mm 147 10 kg
B
• pneumatic 5C collet chuck for rapid tool changes • including 26 mm through-hole • fits all 5C collets • spindle bore 26 mm • speed (max.) 5000 rpm
Stop Screws for 5C collets
Ø A B C
H
H
H
5C collets • hardened and precision ground premium steel • female and male threads Clamping-Part No.
Ø 1 2 3 4 5 6 7
106 103 106 104 106 105 106 110 106 115 106 120 106 125
8 9 10 11 12 13 14 15 16
106 130 106 135 106 140 106 145 106 150 106 155 106 160 106 165 106 170
17 18 19 20 21 22 23 24 25
106 175 106 180 106 185 106 190 106 195 106 200 106 205 106 210 106 215
H
Corrugated Parallel Pads • save time when clamping parts for grinding, cutting, drilling, etc. • no chips stay back on the support face, which ensures maximum parallelism of the clamped workpiece • several flat or single thin workpieces can be easily clamped • spring steel, hardened and tempered , 110 mm long, ± 0,005 mm parallelism, precision-ground • 8 pairs per set - 2 mm increments
9 - 23 mm Part No. 128 960
25 - 39 mm Part No. 128 961
287
Tool s and Acces s or i es
B
5C Collet Chuck
H
Precision Grinding and Control Vise • high precision, robust structure, hardened and ground v-grooves, high holding capacity • can be used on 4 different sides • face parallelism 0.005 to 100 mm • solid steel structure, hardness 58-62 HRC • weight PSK 50 = 2,5 kg, PSK 75 = 4,5 kg, PSK 100 = 11 kg, PSK 125 = 15 kg
Vises
PSK 50 shown incl. pull-down feature
Model PSK 50 PSK 75 PSK 100 PSK 125
A 50 73 100 125
B 140 180 245 285
C 65 100 125 160
D 50 70 90 100
E 25 35 45 50
Part no. 128 820 128 821 128 824 128 825
Model PSG 50 PSG 75 PSG 100 PSG 125
A 50 73 100 125
B 155 210 260 300
C 65 100 125 160
D 50 70 90 100
E 25 35 45 50
Part no. 128 826 128 827 128 828 128 829
PSG 50 shown
D
E
C
B
A
PSS 70 shown
PSS • swivels on 2 levels, 360° horizontal, ± 45° vertical • scale for precise minute readout • screw for upward and downward swing • for grinding, boring, milling, eroding
A B C E F G H J L O P S N.W. Part no. PSS 70 70 80 30 137 160 32 33 45 110 62 75 180 12 kg 128 815
288
Hydraulic Machine Vise
HNCS
HNCS jaw width clear opening jaw height overall height holding force weight Part No.
mm mm mm mm kN kg
100V 100 0-125 48 133 36 25 104 930
130V 130 0-180 55 150 46 38 104 932
160V 160 0-240 58 163 56 57 104 934
• high-grade machine vise for hydraulic clamping of parts • hardened and ground surfaces ensure high-precision clamping, even when working with in-series connected vises • 4 work surfaces • pull-down system for maximum secure clamping • spindle safety guard protects from chips • face parallelism 0.02 mm
200V 200 0-280 63 173 71 78 104 936
Optional Equipment: Dial for HNCS dial diam. mm dial height mm Part No. Price $
Machine vise with pull-down system
NZM
100V 248 27 104 931
130V 296 30 104 933
160V 312 34 104 935
200V 378 44 104 937
pull-down system: absolutely secure workpiece hold even during heavy workpiece cutting
• made of high-quality cast-iron • hardened and precision-ground steel jaws • dial turns 360° and has 1° scale division • parallelism ± 0.0025 mm • precise, hardened jaw guides Specifications jaw width jaw height opening capacity height dial diameter weight Part No.
mm mm mm mm mm kg
NZM100 100 32 100 118 160 16 104 916
NZM125 125 40 125 136 187 24 104 918
NZM160 160 45 170 157 230 49 104 920
NZM200 200 50 190 179 268 56 104 922
289
Tool s and Acces s or i es
H
H swivels on 2 axes
Precision Machine Vise
PMS • high precision vise for accurate and exact precisionmechanics work (also suitable for watch making, jewelry industries) • swivels from horizontal (180°) to vertical (90°) • turns 360° on a dial • jaws are made of hardened and precision-ground tool steel
III. PMS 50
Specifications width mm jaw height mm throat mm weight kg Part No.
PMS 50 50 23 50 3,8 125 010
PMS 75 75 34 75 9,6 125 011
PMS 100 100 40 100 17,3 125 012
Hydraulic Machine Vise
HS Ill. HS 100
• hardened and precision-ground jaws and body • high precision and wear-resistant material ensure long service-life • clamping pressure is up to ten times as high as with conventional machine vises • swivel-base mounted vise body, 360° swivel • consistent clamping pressure, unaffected by vibration and shock • hydraulic power amplifier
Specifications width mm jaw height mm throat mm weight kg Part No.
HS 100 110 36 170 26 105 096
HS 125 135 48 220 42,5 125 024
HS 150 150 51 300 75 125 028
HS 200 200 65 300 125 125 029
Machine Vise Ill. MS 100
MS • high quality cast iron • hardened and ground replaceable steel jaws • covered spindle • forged bronze spindle nut • including hand crank, swivel-base and scale Specifications jaw width mm jaw height mm opening cap. mm weight kg Part No.
290
MS 100 100 40 80 12 104 950
MS 125 125 45 100 20 104 955
MS 160 160 50 125 32 104 960
MS 200 200 60 160 60 104 965
PB
Ill. PB 80
• 1 horizontal V-guide and 3 vertical V-guides • parallelism of jaws: 0.02 mm • guide to base: 0.02 mm Model PB 80 PB 100 PB 120
Jaw width 80 mm 100 mm 120 mm
Opening 80 mm 96 mm 105 mm
Jaw depth 25 mm 31 mm 31 mm
Part No. 104 835 104 840 104 845
Quick-action vise
BMS • quick and easy positioning of clamping chuck • clamp and lock are activated by pulling down the clamping lever • guides and clamping mechanism are ground and hardened premium cast iron (FC 25) • clamping jaws made of steel • jaw width 100 mm, clamping width 108 mm Part No. 104 925
Ill. BMS
Universal Machine Vice
UMS Ill. UMS 200
• deep hole bores for flexible clamping • low height for cost-effective use of machine Specifications jaw width opening jaw depth assembly width height length deep hole dim. weight Part No.
mm mm mm mm mm mm mm kg
UMS 100 100 105 40 170 72 460 88 x 12 13 125 030
UMS 140 140 145 50 189 89 610 105 x 14 18 125 031
UMS 200 200 210 60 250 114 788 163 x 14 38 125 032
Solid vise, ideal for drill presses
Drill Press quick-action machine vise with V-guides
PBS • spindle nut with 3x interlocking teeth ensures high clamping force and a secure hold • replaceable jaws made of hardened and ground steel • wide and flat construction • long slots for many setup possibilities Specifications jaw width mm jaw height mm opening mm weight kg Part No.
PBS 100 100 40 100 13 125 005
PBS 140 140 50 140 18 125 006
PBS 200 200 60 205 20 125 007
Ill. PBS 140
integrated quickaction clamping 291
Tool s and Acces s or i es
H
Machine Vise with V-guides
H
Angle vise For clamping of parts at the precise angle during welding or assembly • heavy-duty cast-iron design • ideal for welded joints at a right angle • the joint will always be in a perfect 90º angle, regardless if it is a corner joint, miter joint, or T-connection, even in different workpiece widths Specifications for angle vise max. clamping width mm 105 max. opening mm 60 jaw height mm 35 weight kg 5.1 Part No. 107 005
125 100 60 9 107 010
• spindle and spindle nut are copper-plated to prevent burn-in of welding beads and splatter
Compound Sliding Table
Part No. 106 017 is shown
Rigid and precise Compound sliding table for coordinate drilling on radial, column, and bench drill presses • cast-iron structure • T-slots, coolant groove • dovetail guides, adjustable Specifications table setup area table height X / Y axis travel T-slot width
292
Part No. 106 009 is shown hand-wheel scale divisions
mm mm mm mm
470x180 160 280x195 12
670x180 160 480x195 12
730x210 208 500x210 14
855x295 160 620x240 12x22
dimensions weight Part No.
mm kg
0.05 748x483 50 106 007
0.05 950x483 65 106 008
0.05 1065x625 98 106 009
0.05 1267x621 130 106 017
Tool s and Acces s or i es
H
Compound Sliding Tables For small cutting operations on the bench or floor drill press
table size height cross travel longitud. travel T-slots
mm mm mm mm max. table load capacity kg swivel range handwheel incr. mm weight kg Part no.
230 x 145 154 120 160 10 85 360° 0,025 25 106 001
320 x 145 154 120 260 10 100 360° 0,025 30 106 003
510 x 240 197 190 350 13 140 360° 0,05 86 106 006
Ill. Compound Sliding Tables 145 x 230
• cast iron dovetail guides
Swivel Table
ST For precise machining of corner bores, angular cutting, angular grinding, etc.
• 1 scale gradation direct read-out at the table • cast-iron frame, ground table surface and guideways
Specifications number of T-slots T-slot spacing T-slot width swivel angle weight dimensions (LxWxH) Part No.
mm mm kg mm
ST 250 3 55 12 ± 50° 20 254x178x127 129 335
ST 300 3 60 12 ± 50° 37 300x240x165 129 340
ST 380 3 90 16 ± 50° 45 381x254x165 129 345
293
F
Dial Gauge
Precision Dial
Precision Dial Gauge
• accuracy acc. to DIN 878 • matte-finish chrome-plated metal encl. • clamping shaft 8mm h6 • outer race with 2 adjustable tolerance markers • gradation 0.01 mm • measuring range 10 mm Part No. 129 020
• accuracy and design acc. to industry standard • measuring range 0 - 1.27 mm • clamping shaft 8 mm • smallest increment 0.002 mm Part No. 129 022
• accuracy acc. to DIN 2270 • automatically reversing tracer arm • rotating outer race for zeroing • stainless steel precision bearing for friction-free adjustment of tracing point • gradation 0.01 mm • measuring range 0.8 mm (0-40-0) • including wooden case Part No. 129 065
3-Point Inside Micrometer, Sets
H
Precision Inside Micrometer Set 50 - 600 mm
• accuracy acc. to DIN 863 • read-out: 0.005 mm • scale drum and scale sleeve • with satin chrome-plated finish • drum diam. 19 mm to 11 mm drum diam. 23 mm over 11 mm • screw pitch 0.5 mm • measuring face: carbide • with ratchet, screwdriver, wrench, adjustment and extension • includes wooden case
• screw 50 - 63 mm with 6 extension elements (13, 25, 50, 100, 150, 200 mm) • control gauge 50 mm • reading accuracy 0.01 mm • steel, satin chrome-plated finish • incl. wooden box Part No. 129 048
Range Part No. 11-14, 14-17,17-20 Adj. Ring 11 and 17 mm 129 061 20-25, 25-30, 30-35, 35-40, Adj. Ring: 25 and 35 mm 129 062 40-50, 50-60, 60-70, 70-80, 80-90, 90-100 Adj. Ring: 50, 70 and 90 mm 129 063
Digital Caliper Rules
Dial Caliper
• 5-digit LCD display • toggle switch inch / mm • accuracy ± 0.02 mm • readout 0.01 mm • stainless steel • dirt protected (129 025, 129 026, 129 027)
• including clamping screw • measuring range 150 mm or 300 mm • 0.02 mm increments • satin chrome plated
Length 150 mm 200 mm 300 mm 500* mm
Part No. 129 025 129 026 129 027 129 029
(* 500 mm available with bottom spout only)
294
• for inside, outside, and height measurements • including case 150 mm, Part no. 129 030 300 mm, Part no. 129 131
Workshop Caliper INOX • lapped measuring surface • micro-infeed screw • including case
• jaw length 300 mm = 55 mm, 500 mm = 100 mm and 1000 mm = 150 mm • caliper jaw 20 mm (300 mm = 15 mm) Length Part No. 300* mm 129 031 500* mm 129 032 1000* mm 129 033 (* available with bottom spout only)
Measuring Tools External Micrometer Set 6-pcs. 150 - 300 mm • • • • • • • • • • • •
measuring range 25 mm each accuracy in acc. with DIN 863 readout 0.01 mm satin chrome-plated scales micrometer screw diam. 8 mm C-frame with hand protection thimble diam. 17 mm including ratchet spindle pitch 0.5 mm with adjustment gauge including wooden case measuring range 150-175, 175-200, 200-225, 225-250, 250-275, 275-300 mm
External Micrometer Set 6 pcs. 0 - 150 mm • • • • • • • • • • • •
accuracy acc. to DIN 863 readout 0.01 mm satin chrome-plated scales micrometer screw diam. 6.35 mm tungsten carbide tipped measuring surfaces C-frame with hand protection thimble diam. 17 mm including ratchet spindle pitch 0.5 mm measuring range 25 mm a. up with adjustm. gauge including wooden box measuring range 0-25, 25-50, 50-75, 75-100, 100-125, 125-150 mm
Part No. 129 010
Part No. 129 012
Digital Micrometer Calipers • large LCD display 30 x 10 mm • accuracy according to DIN 863 • smallest input increment 0.001 mm • carbide measuring surface • automatic display of max. and min. values • zeroing at any point • unit selection (metric/inch) • interface for printer connection
Meas. Range Part No. 0 - 25 mm 108 360 25 - 50 mm 108 361 50 - 75 mm 108 362 75 - 100 mm 108 363 0 - 100 mm 108 365 (4 pieces per set)
Parallel Gauge-Block Sets, 83 pc. • accuracy acc. to DIN ISO 3650 • material: a carefully selected, high quality, special steel alloy, aged, hardened, and hand lapped. Accuracy of parallel end measurements conforms to DIN 861 • for the control of check gauges, and for the adjustment of length measuring devices, as well as exact testing in standards laboratory • 1 each 1.005, 49 each 1.01 -1.49 23 each 0.5 - 9.50, 10 each 10 - 100 (83 total) Part no. 129 000
Measuring Tool Set M5 in sturdy wooden box consisting of: • depth gauge 200 mm, rust-proof, with clamping bolt, satin chrome-plating 100 mm, readout 0.05 mm • vernier caliper 150 mm, with instant adjustment, satin chromeplated, Nonius 0.05 mm • ext. micrometer 0 - 25 mm, satin chrome-plated, readout 0.01 mm tungsten carbide tipped • bevelled steel square 100 mm, bevelled steel edge 100 mm Part no. 108 344 295
Tool s and Acces s or i es
F
H
Surface Plates
and Test Plates
base frame
Ill. surface plate with base frame
• compressive strength 250-260 N/mm2 • DIN 876/0 • Mohs hardness 6-7 • corrosion-free • thermal and dynamic stability • no electric or thermal conductivity • blueish-black granite, ground and lobed with fine, light colored inclusions
Part No.127 290 90°-angle 20x160x100 25x250x160 40x400x250
Part No. 127 220 127 225 127 230
Rulers / Edges 400x60x25, 2,6 μ 1000x160x50, 5 μ
Part No. 127 260 127 265
Surface plate 400 x 250 x 70, 6 μ 630 x 400 x 100, 7 μ 1000 x 630 x 150, 9 μ base frame for 630 + 1000 mm
V-blocks, pairs L100xW100xH100mm, 90° L100xW160xH160mm, 90°
Part No. 127 240 127 245
Parallel indicators, pairs 160x25x16, 3 μ 400x63x40, 8 μ
Part No. 127 250 127 255
Cast-iron surface plate - grade 0 • rigid ribbed cast-iron • scraped surface
Part No. 127 270 127 275 127 280 127 290
Dimens. (mm) Part No.
500x400 127 302
• unfinished surfaces are painted • accuracy acc. to DIN 876 800x600 127 304
1000x600 127 306
1000x1000 127 308
1000x1500 127 310
1000x2000 127 312
H
Concentricity Tester • center distance 0-600 mm • center height 170 mm • weight 79 kg Part No. 127 350
F
Magnetic micrometer Holders 3-in-1 Clamping Just turn the clamping knob for a quick and secure fixation of all 3 motion points • foot dimensions 63 x 50 x 55 mm • holding power 60 kg Part No. 108 796
Individual clamping • measuring column 12 mm Ø x 181 mm • transverse arm 10 mm Ø x 150 mm • foot dimensions 63 x 50 x 55 mm • holding power 60 kg • plus fine adjustments Part No. 108 800
Hydraulic high-precision magnetic measuring tripod • central clamping with 1 rotating knob • high clamping force via hydraulics • foot dim. 90x50x55mm • holding power 50 kg Part No. 108 810
shown with optional equipment
Magnetic V-BLOCK
F
Face is ground exactly square to the v-block surface. For round, rectangular, and square workpieces. Use for grinding, drilling, and as a control station. V-block angle 90°
H 70 95
296
B 60 70
B1 47 50
L 70 102
Part No. 108 880 108 885
PRECISION ANGLE - V-BLOCKS • • • • •
hardened (HRC 52-55°) precision ground accuracy 10 Nonius readout swivels -30° - 60°
• dimensions (LxWxH): 100 x 30 x 50 mm Part No. 128 930
F
Hardness Tester
Dividers
HP 100
ST 130 • 155
Heavy-Duty Hardness Tester for workshop operations • measuring range Rockwell HRA > 70, HRB 30 - 100, HRC 20 - 67 • max. part height 170 mm • throat 135 mm • dim. 466x238x630 mm • weight 65 kg
• gear ratio 1:90, disengageable, chuck can be rotated manually by 360° • hand-wheel with scale ring, Nonius graduation 10” • 6 masks for direct division of 2, 3, 4, 6, 8, 12, 24 • hardened and ground teeth with 3-jaw chuck, 160 or 200 mm
ST 130 ST 155
Part No. 110 960 Part No. 110 96
Part No. 128 918
Standard Equipment: 3 weights (60, 100, 150 kg), 2 level test benches, 1 V-guide test bench, 1 penetrator with diamond tip,1 penetrator with steel ball, Rockwell standard block, operating instructions
Optional accessory set for ST 130 & ST 155: dividing plate A 26, 28, 30, 32, 34, 37, 38, 39, 41, 43, 44, 46, 47, 49, 51, 53, 57, 59 dividing plate B 61, 63, 67, 69, 71, 73, 77, 79, 81, 83, 87, 89, 91, 93, 97, 99 tailstock ST 130 Part No. 110 970 ST 155 Part No. 110 971
Options: hardness tester diamond Part No. 128 915
Electronic Hardness Tester A
THL 201
c
d
f
C
e
hardness testing in seconds for steel, cast-iron, stainless steel, aluminum, brass, and copper • versatile and user-friendly • hardness tester for testing hardness acc. to Brinell, Rockwell and Vickers • wide measuring range and large measurement storage (holds 255 measurements) • 128 x 64 mm LCD • accuracy +/- 0.8% • sturdy cast aluminum housing for easy handling • rechargeable battery powered via USB port
Part No. 128 910
Standard Equipment: test block, USB cable, operating instructions
i
B h
g
j
a
b
Typ ST 130 ST 155
A 250 310
B 235 285
C 221 243
a 220 225
b 150 160
Typ ST 130 ST 155
c 184 201
d 82 82
e 112 125
f 66 75
g 16 16
Typ ST 130 ST 155
h 130 155
i 186 232
j 80 90
Weight 48 kg 76 kg
297
Tool s and Acces s or i es
H
H
Direct Indexing Head
S 200 The S200 Direct Indexing Head can be used in a horizontal or vertical setup. The indexing unit is enclosed in the resistant cast-iron body of the divider, where it is protected from contamination to ensure precise and consistent divisions of 2, 3, 4, 6, 8, 12, and 24. An easy-to-read circumferentially mounted Nonius scale provides exact divisions up to 360º. A sturdy clamping lever is provided for the torsion-proof fixture of the chuck at any set position.
Accuracy spindle concentricity, radial mm axial concentricity, clamping plate mm plane parallelism from clamping plate to base plate mm squareness of setup area mm indexing accuracy (for 24) Specifications S 200 center height mm 3-jaw chuck mm divisions weight kg Part No.
0.01 0.015 0.02 0.015/200 25”
150 210 2, 3, 4, 6, 8, 12, 24 59 110 966
Standard Equipment S 200: 6 indexing masks, chuck, operating tools
Universal Indexing Head
HT • for direct and indirect divisions • spindle runs in precision tapered roller bearings • phosphorous/bronze worm gear with hardened and ground CrNi steel worm • disengage gears for direct divisions • gear ratio 40:1 • swivels from 10º below horizontal to vertical (-10º to 90º) • every division for 2 to 50 parts, and many divisions up to 380 parts Part No. 110 953 Standard Equipment: tailstock, 2 dividing plates, center, drive chuck, and chuck flange
HT 0 Indexing Head A B H h a b 189 140 173 100 160 91
298
Tailstock g spindle bore 13 18
A1 B1 176 80
H1 107.4
h a1 b1 100 130 92
g 13
X.div CNC Divider for universal use on CNC milling and engraving machines • X.div Dividers have been customized for optimum use on KNUTH CNC Milling and Engraving Machines • X.div Dividers for Fanuc, Siemens and GPlus controls - Complete package including motor and axis module for KNUTH Machines • X.div Dividers without drive unit provide an optimum basis for equipping or retrofitting a wide variety of machines
suitable for vertical and horizontal use Specifications X.div face plate diameter face plate height (vertical) spin axis (horizontal) through-hole diameter T-slot width T-slots speed (max.) reduction step angle angular accuracy repeatability max. load capacity (vertical) max. load capacity (horizontal) max. turning diameter weight with motor without servo drive Part No.
manual tailstock included in standard equipment
125 150 110 25 H7 12 H7 14 H7 33.3 0 0.001° 40" ± 2“ 100 50 125 25
170 150 135 35 H7 12 H7 18 H7 33.3 0 0.001° 20" ± 2“ 150 75 170 38
210 150 160 45 H7 12 H7 14 H7 33.3 0 0.001° 20" ± 2“ 150 75 210 43
255 167 160 40 H7 12 H7 18 H7 11.1 0 0.001° 15" ± 4“ 250 100 255 88
320 220 210 40 H7 14 H7 18 H7 11.1 0 0.001° 15" ± 4“ 350 150 320 162
400 250 255 40 H7 14 H7 18 H7 11.1 0 0.001° 15" ± 4“ 500 200 400 262
125 765
125 770
125 775
125 780
125 785
125 790
for Fanuc Control Part No.
125 766
125 771
125 776
125 781
125 786
125 791
for Siemens Control Part No.
125 767
125 772
125 777
125 782
125 787
125 792
for GPlus Control Part No.
125 768
125 773
125 778
125 783
125 788
125 793
127 125 769
152 125 774
177 125 779
203 125 784
254 125 789
305 125 794
Manual chuck max. part diameter Part No.
mm mm mm mm mm mm rpm
kg kg mm kg
mm
299
Tool s and Acces s or i es
B
CNC Dividers
H
Rotary Table
RT
• Index Feature RT 160 - 320 • for direct and indirect division • from 2 to 66: all divisions from 68 to 132: those divisable by 2, 3 and 5 can be performed Part No. 125 805 RT 100 Part No. 125 802 Tailstock for RT 100 Part No. 125 801 Tailstock for RT 200 and RT 250 Part No. 125 820 Tailstock for RT 320 Part No. 125 825 • design features as described under RTS • type RT 100 with 3 radial setup T-slots • type RT 160 and RT 200 with 4 radial setup T-slots (14 mm)
Type RT 100 RT 160 RT 200 RT 250 RT 320
300
D 110 160 200 250 320
H 75 85 100 110 120
A 118 196 236 286 360
B 145 242 285 328 410
C 85 125 150 170 210
• type RT 250 and RT 320 with 6 radial setup T-slots • very low profile • guide slot in the vertical base plane • except for RT 160, all RTs can be used vertically
E 10 10 12 12 14
F 10 12 14 14 18
MT 2 2 3 3 4
d 25 25 30 30 40
Ratio 1:90 1:90 1:90 1:90 1:90
Weight 7,25 16,5 kg 30,5 kg 44 kg 75 kg
Accuracy (max. deviation) face concentricity of work table setup surface work table concentricity parallelism of setup table to base plane taper bore concentricity parallelism of bore axis to vertical setup surface parallelism of bore axis to groove in the vertical setup surface parallelism between vertical setup surface and connecting axis taper center-tailstock center parallelism between groove in the vertical setup surface and the connecting axis between centers division accuracy
Setup hor. + vert. horizontal hor. + vert. hor. + vert. hor. + vert.
Part No. 125 800 125 830 125 835 125 840 125 845
300 : 0,015 0,015 300 : 0,02 0,01 0,03 0,02
0,02
0,02 45“
Swivelable Rotary Table
RTS
Accuracy face concentricity of work table setup surface concentricity of setup table parallelism of setup to base surface
RTS 250 RTS 320
< = 0,020 < = 0,020
< = 0,020 concentricity of setup table taper bore parallelism of table setup to cross groove division accuracy Type D RTS 250 250 RTS 320 320
< = 0,010
< = 0,020 <=0,020mm 45“
H H1 205 140 255 175
• completely enclosed design, prevents contamination from dirt and chips • setup table rotates on a large, ringshaped, oil-bath lubricated, guideway • the very effective clamp pulls the setup table down straight, without any change of position or radial pressure, and presses it against the guideway • for quick manual turning, the worm can be disengaged from the worm gear by pushing down the hand-lever • the zero-backlash of worm and worm gear is adjustable • setup table with 360° scale • the high precision worm gear is almost as large as the rotary table
B L F E d MT 260 310 14 12 30 Nr.3 332 380 18 14 40 Nr.4
Ratio Weight Part No. 1:90 78 kg 125 810 1:90 133 kg 125 815
• hardened, ground, and oil-bath lubricated worm • worm gear ratio 90:1 • handwheel scale gradation 10" • handwheel can be replaced with indexing plate
INDEX Feature • for direct and indirect division • from 2 to 66, all divisions from 68 to 132 dividable by 2, 3 a. 5 can be performed Part No. 125 805
301
Tool s and Acces s or i es
H
H
GxGxGxGGGG ... and suddenly your old machine tool is exact again!
Miniature Precision Scales (incl. metal enclosure) Meas. length* Part No. 100 mm 111 501 150 mm 111 502 200 mm 111 503 250 mm 111 504 300 mm 111 505 350 mm 111 506 400 mm 111 507 450 mm 111 508 500 mm 111 509 550 mm 111 510 600 mm 111 511 650 mm 111 512 700 mm 111 513 750 mm 111 514 800 mm 111 515 850 mm 111 516 900 mm 111 517 950 mm 111 518 1000 mm 111 519 1100 mm 111 521 1200 mm 111 523 1300 mm 111 525 1400 mm 111 527 1500 mm 111 529 1600 mm 111 531 1700 mm 111 533 1800 mm 111 535 1900 mm 111 537 2000 mm 111 539 3000 mm 111 559 * minimum length = max. mechan. traverse higher gauge length upon request
3-Axis Position Indicator X.pos 3.1 As new addition or for retrofitting machine tools like milling machines and lathes, including measuring machines • more accuracy • lower error rate • increased manufacturing safety • significant time savings • increased productivity • easy to read display • operator-specific features • convenient keyboard layout • resolution: 0.01 / 0.005 mm • default coordinates • axis position is maintained when display is turned off • hole circle pattern calculation • pocket calculator feature • storage for 10 tools
• radius / diameter toggle • mm/inch conversion • easy expansion and maintenancefree operation • display for top (Z0) and bedway slide (Z1) both separate and in differential / cumulative mode for lathes
Part No. 123 460
Position Indicators - a Must for any Machine Tool 302
H
3-axis position indicator
GxGxGxGGGG X.pos Plus
fully compatible with older X.pos scales - upgrade now!
X.pos Plus - You will gain productivity, quality and comfort • default coordinates • calculation of hole circle pattern • vibration filter feature • mm/inch conversion • 8 display languages • pocket calculator function
For new installations or for retrofitting existing milling machines, drill presses, grinders or even measuring machines • high-resolution display with excellent legibility • state-of-the art electronics and a very robust, completely sealed enclosure ensure maximum safety and optimum production conditions • a major focus during the development and selection of electronic components was the achievement of maximum resistance against external interferences and maintaining low temperature levels • background colors of the display can be changed as required or desired • the keyboard membrane is highly resistant and yet very comfortable to touch • when using for lathes, the values for top slide (Z0) and
bed slide (Z1) can be displayed either individually or as differentiation/summation circuit for lathes • the display also provides a key to toggle between radius and diameter • the axis position is maintained when the display is turned off • graphical support with residual path display and sketch drawing • linear and non-linear length correction is possible • easy mounting, easy electric connection, and maintenancefree operation Part No. 123 455 303