ILLUMINATION of Outer Ring Road
Bongulur Junction
ILLUMINATION of Outer Ring Road
Sulthanpur Junction
LED Lighting on
Outer Ring Road from Kokapet to Shamshabad ( 0 to 136Km.)
ONCE A VISION
Now a reality
Sri Arvind Kumar, I.A.S. Spcl. CS & MC HMDA
The Hyderabad Metropolitan Development Authority (HMDA) has taken up the project “Illumination of Outer Ring Road” to enhance the safety of road users on the Main Carriage way, Service roads, Interchanges and Vehicular/Pedestrian under passes. It was approved by the Govt. of Telangana and has been successfully completed.
Sri Santhosh B.M, I.A.S. MD HGCL
It is the country’s first longest illuminated ring road with a length of 158Km which can be switched on asynchronously with GSM (Global System for Mobile communications) based Automation system. We wish to thank The Hon’ble Special Chief Secretary, MA & UD Dept. & Metropolitan Commissioner, HMDA Sri Arvind Kumar, I.A.S. and The Hon’ble Managing Director, HGCL Sri Santhosh B.M, I.A.S. for bringing this project in reality with their valuable support. We also wish to thank The Hon’ble Member Engineer/ Chief Engineer, HMDA Sri B.L.N. Reddy and The Hon’ble Chief General Manager(Tech)/ HGCL Sri Mohammed Majid Shareef for their invaluable suggestions and guidance at every stage for successful completion of this project.
Sri B.L.N. Reddy Chief Engineer
A summary of the key interventions in completion of this project is presented in this book.
By
Sri Mohd. Majid Shareef Chief General Manager
Electrical Team HGCL
HGCL Electrical Team
Sri P. Sampath Kumar, DGM (Elec.) Sri. B. Madduleti, AE (Elec.)
Sri M. Anil Kumar, AGM (Elec.) Smt. S. Sowmya, AGM (Elec.)
PROJECT Highlights
Pg - 6
Illumination of ORR
LUMINARIES TESTING at CPRI Lab during Tender Evaluation
Photometric Test & Electrical Characteristics
IK 08 (Impact Resistance) Test
Pg - 7
ILLUMINATION OF ORR (PHASE-II) (Kokapet to Shamshabad via Patancheru)
Cost of the Project: Rs.100.22 Crores (Incl. 7 years O&M)
Work carried out by M/s. Sabhari Eletricals. and M/s. KMV Projects Ltd. S.No. Description
1
Main Carriage Way (12m height DA poles with 210w/235w LED Lights with 30m spacing)
4,538 9,076 136
2
Service Roads (7.5m SA poles with 120w LED Lights with 30m spacing)
1,235 1,235 37
3
Junctions(15Nos) (20m/30m High mast with 400w LED Lights)
17 504 -
4
Up & Down Ramps @ Junctions (9.0m height SA/DA poles with 130W LED Lights with 30m spacing)
393
5
Vehicle /Pedestrian underpasses (80w /30w lights)
6
National Highways crossing ORR (9.0m height DA poles with 130w LED Lights with 30m spacing)
Pg - 8
Poles LED Lights Length (Nos.) (Nos.) (Km)
1,443
12
- 690/130 -
TOTAL :
157
314
5.5
6,340
13,392
190.5
Illumination of ORR
N ad
o pur R arsa ) (SH
To N
IC
6
-0
52 + 200
E
W
To Kar imn (SH agar )
Pkg - 2 34 - 67 (33km)
r agpu To N 44) (NH-
ILLUMINATION OF OUTER RING ROAD
S
67 + 000
52200
IC - 05
42 + 700
IC
34 + 000
7
-0
61 + 100
Ra
31 + 000
dia
IC - 04
oa
lR d1
14
Growing Global
Ra dia
lR oad
Radial Ro
0.000
03
d 32
IC -
l Roa
ad 31
22 + 500
Radia
Radial Ro
100.000
ad 12
1
To Mu (NH mbai - 65 )
oa
lR
dia
Ra
5 d1
Pkg - 1 0 to 34 (34 km)
Ro ad 13
IC - 08 Radial Road 9
ad 8
Rad 60.00m PAVEMENT
ial R
5 1
oad
60.00m RIGID PAVEMENT
1
10
Ex
0.45
2.00
BULL NOSE
BULL NOSE
0.45
3.50
2.20
30
RIGID
60.00m PAVEMENT
BULL NOSE
BULL NOSE
5 1
1
oa
Phase - II ( 0.00 to 136.00 km) COST OF THE PROJECT : Rs. 100.22 Cr.
33 d
di
oa
al
Ro
ad
R
ad
ia
lR
Ra
Ra
Ra
IC - 19 Concrete Base 25m
0.55
Long
2.00
2.00
0.55
0.55
9
ial R
4700.000
4500.000
Radial Road 5
4600.000 4800.000
4700.000
4800.000 4900.000
5000.000 400.000
5100.000 200.000
300.000
5200.000 5300.000 5400.000 0.000
5500.000
Ra
dia
ial
ad
oa lR Ra
-1 ad
24
d2
-1
320
68
SULTHANPUR
High mast (20m/ 30m with 400W)
05
100
34 - 67 (33km)
Main Carriage Way (12m with 210W)
1099
2198
363
363
SAREGUDEM,
KEESARA, GHATKESAR,
Service road (7.5m with 120W)
475
Junction Ramps & NH (9.0m with130W)
244
High mast (20m/ 30m with 400W)
07
148
1115
2230
354
354
Main Carriage Way (12m with 210W) Service road (7.5m with 120W)
325
TARAMATIPET,
Junction Ramps & NH (9.0m with130W)
212
PEDDAMBERPET
High mast (20m/ 30m with 400W)
02
166
101 -136 (35km)
Main Carriage Way (12m with 210W)
1160
2320
320
320
26
323
BONGULURU, RAVIRYAL, TUKKUGUDA,
Service road (7.5m with 120W) Junction Ramps & NH (9.0m with130W)
1100.000
TOTAL - 1
03
6,340
90
13,392
900.000
800.000
STOP
STOP
STOP
STOP
STOP STOP
700.000
500.000
600.000
2
300.000
200.000
100.000
To
STOPSTOP
r ga Sa
STOPSTOP
)
H
(S
IC - 13
na
STOP
STOP
Phase - I ( 136.00 to 158.00 km) COST OF THE PROJECT : Rs. 30.00 Cr.
108 + 900
ju ar ag
N
STOP
To Srisailam (SH)
198
Junction Ramps & NH (9.0m with130W)
1000.000
STOP
STOP
IC
-
2328
198
400.000
27
Radial Road 26
d
oa
121 + 500
14
1164
STOP STOP
STOP
Rad ial R o
IC lR dia
Ra
Radial Road 28
IC - 15
Service road (7.5m with 120W)
LIGHTS
PEDDAGOLCONDA High mast (20m/ 30m with 400W)
STOP STOP
ad 1
1
5
Radial Road 29
4.
0.000
129 + 750
3.
101 + 000
International Airport
re lo ga 4) an 4 B HTo (N
To Vijayaw ada (NH- 65)
Main Carriage Way (12m with 210W)
POLES
PATANCHERU,
67 - 101 (34km)
l Ro
96 + 650
IC - 16
KOLLUR,
MEDCHAL,
89 + 750
oa
142+ 600
136 + 100
2.
KOKAPET,
SHAMIRPET
lR
IC - 17
Phase - 1 136 to 158 (22 km)
22
dia
dia
b ara Vik R) To (MD
Ra
Ra
143 + 800
ad
Radial Road 23
dia
147 + 650
ad
l Ro
3
d2
Ro
0
ad 4
STRETCH / INTERCHANGES COVERED 0 to 34 (34 km)
1.
Radial Road 21
Radial Ro
d Ra
S. No.
Radial Road 20
100.000
IC - 18
Pkg - 3 67 - 101 (34km)
1 oad
Rad
Concrete Base 25m Long
IC - 1
6
154 + 35
2.00
0.55 2.00
02 + 000
81 + 550
-0
oa dia
han ka (SH rpalli )
8
ad 1
Ro dial
IC
d3
158 + 01
lR
To S
P-1
0
lR
- 02
dia
IC
Ra
13 + 900
d
5
9
100.000
60.00m PAVEMENT RIGID
0.000 2.20
14.40
d 17
l Roa
Radia
t.
5
0.55
0.55 2.00
5.50
1.00
IC
BULL NOSE
BULL NOSE
3.05
25.00
HYDERABAD GROWTH CORRIDOR LIMITED
l
ga aran To WH-163) (N
-1
0.45
BULL NOSE 2.20
14.40
73 + 000
16
IC
0.55 2.00
3.50
BULL NOSE
0.45
2.20
RIGID
25.00
3.05
0.55 2.00
5.50
1.00
Rad
l
dia
Ra
Ra dia l
Radial Ro
d7
oa ial R
d
a Ro
S. No.
STRETCH / INTERCHANGES COVERED 136 to 158 (22 km)
116 + 000
Pkg - 4 101 -136 (35km)
1.
SHAMSHABAD, RAJENDRA NAGAR,
Main Carriage Way (12m with 210W) Service road (7.5m with 120W)
POLES
LIGHTS
929
1858
2312
2312 180
TSPA,
Junction Ramps & NH (9.0m with130W)
90
NANAKRAMGUDA
High mast (20m/ 30m with 400W)
35
250
3,366
4,828
TOTAL - 2
Pg - 9
SALIENT Features
1).
Main Carriage Way: The Illumination of MCW of 136Km length is provided with 210/235 watts LED Luminaries with 12 m. height Galvanized Octagonal Poles with 2.5m Decorative double arm bracket at a spacing of 30m between poles. Average Luminance is 30 Lux. (Total No. of Poles 4538 Nos. & 210 watts LED Luminaries 9076 Nos.)
2).
Service Roads: The Illumination of Service Roads is provided with 120 watts LED Luminaries with 7.5 m. height Galvanized Octagonal Poles with single arm standard bracket with 30 m. spacing between poles. Average Luminance is 25 Lux. (Total No. of Poles 1235 Nos. & 120 watts LED Luminaries 1235 Nos.)
3).
4).
Up & Down Ramps: The Illumination of Up and Down Ramps is provided with 130 watts LED Luminaries with 9.0 m. height Galvanized Octagonal Poles with single/double arm decorative brackets with 30 m. spacing between poles. Average Luminance is 30 Lux. (Total No. of Poles 393 Nos. &130 watts LED Luminaries 1443 Nos.) Junction Lighting: The Illumination of junctions is provided with 20/30 m. High Mast Poles with 400W X 10 LED Luminaries and by replacing the lights of existing High Mast Poles. Average Luminance is 50 Lux. (High Mast Poles 17 Nos. & LED Luminaries 504 Nos.)
5).
VUP/ PUP Lighting: The Illumination of VUPs/ PUPs is proposed with LED 80 watts high bay lights and 30 watts street lights. Average Luminance is 30 Lux. (Total Nos. of Luminaries 820 Nos ( 80 watts 690 Nos. and 30 watts 130 Nos.)
6).
National Highway Lighting: The Illumination of NHs are also provided with 130 watts LED Luminaries with 9.0 m. height Galvanized Octagonal Poles with double arm decorative brackets with 30 m. spacing between poles. Average Luminance is 30 Lux. (Total No. of Poles 157 Nos. &130 watts LED Luminaries 314 Nos.)
Pg - 10
7). The special feature of the illumination of ORR is provided with GSM based automation system consisting of
a) Web Based Management for lighting operation remotely from Laptop/Cell Phone.
b) Programming and Reporting System
c) Remote controlling light intensity for dimming and monitoring the functioning of the street lights online.
d) Dimming option of lights up to 10% to 100% in 5 stages or linear dimming for saving the Power consumption during low traffic time.
e) Highly reliable system providing alert messages for
l Power theft
l Short circuit
l Energy leakages, and energy losses due to earth leakages
l Fused lights & health of street lights
l Over/under voltage & Current
l Power failure
Illumination of ORR
MAJOR Materials
Kokapet to Shamshabad via Patancheru Makes of major materials used in this Project:
l Octagonal poles and High Masts
: M/s Valmont Structures Ltd.
l LED Luminaries
: M/s Signify Innovations India Ltd. (Philips) & M/s Lighting Technologies Ltd.
l LT Cables
: M/s Havells Ltd. & M/s Polycab India Ltd.
l Automatic street light control
: M/s Philips Amplight System & M/s Cimcon Automation Pvt Ltd.
Sulthanpur Junction Pg - 11
Edula Nagula Pally Junction Exit No.02
Pg Pg -- 12 12
Illumination of ORR
Pg - 13
Patancheru Junction Exit No. 3
Pg Pg -- 14 14
Illumination of ORR
Pg - 15
Sulthanpur Junction Exit No. 4
Pg Pg -- 16 16
Illumination of ORR
Pg - 17
Kandlyakoya Junction Exit No. 6
Pg Pg -- 18 18
Illumination of ORR
Pg - 19
Keesara Junction Exit No. 8
Pg Pg -- 20 20
Illumination of ORR
Pg - 21
Bongulur Junction Exit No. 12
Pg Pg -- 22 22
Illumination of ORR
Pg - 23
Raviryal Junction Exit No. 13
Pg Pg -- 24 24
Illumination of ORR
Pg - 25
Tukkuguda Junction Exit No. 14
Pg Pg -- 26 26
Illumination of ORR
Pg - 27
POLES INSPECTION
at M/s Valmont Structures Ltd.
Technical Specifications of Octagonal poles and High masts l
Poles shaft is fabricated from special 4 mm thick steel plates conforming to ASTM A 572 Gr 50 with less than 0.06 % silicon content to assure a better and lasting quality for galvanizing.
l
Hot dip galvanizing above 86 Microns as per BS729.
Pg - 28
Illumination of ORR
Tensile Test
Bend Test
TESTING
at NABL Lab
Samples collected for testing Pg - 29
LUMINARIES
Inspection
Technical Specifications of Luminaries l
LED Street Light Luminaries with efficacy > 125 Lumens/ Watt.
l
Housing: High pressure Die-cast LM6/ADC12 Aluminum housing with
corrosion resistant Polyester powder coating with Separate optical compartment.
l
Non-Corrosive Optical Cover, Extra-white Toughened Glass thermally hardened.
l
Gasket: Silicon Rubber.
l
IP-66 and IK-08 Protected.
l
Correlated Colour Temperature shall be nominal 5700K and
Colour Rendering Index>70
l
External surge protection of 10KV.
l
100% replacement guarantee for a period of seven years.
Chemical Testing Pg - 30
Illumination of ORR
TESTING
at NABL Lab of M/s Signify Innovations India Ltd (Philips)
Photometric Test & Electrical Characteristics
IP 66 (Ingress Protection) Test
Pg - 31
TESTING
at NABL Lab of M/s. Lighting Technologies Ltd.
Photometric Test & Electrical Characteristics
IP 66 (Ingress Protection) Test
Surge Test Pg - 32
Illumination of ORR
CABLES
Inspection
High voltage Test
Hot Set Test
Tensile Test Pg - 33
CONTROL PANELS
Inspection
Pg - 34
Illumination of ORR
CONTROL PANEL Inspection by ETDC Engineers
Functionality Testing of Automatic street light control system by ETDC Engineers
Pg - 35
INSPECTION
of site during execution of work
Pg - 36
Illumination of ORR
TEST CHARGE
Pg - 37
TEST CHARGE
Pg - 38
Illumination of ORR
LUX MEASUREMENT before commissioning
Pg - 39
LUX MEASUREMENT
before commissioning
Pg - 40
Illumination of ORR
ORR PHASE-II
ORR PHASE-II INAUGURATION EVENT ON 16-12-2021 Inauguration Event On 16-12-2021
Pg - 41
ORR PHASE-II
Inauguration Event On 16-12-2021
Pg - 42
Illumination of ORR
ILLUMINATION OF ORR (PHASE-I)
(Gachibowli to Shamshabad) Cost of the Project : Rs. 30.00 Crores (Incl. O&M 5 Years) Work Carried out by M/s. Philips India Ltd. S.No. Description
Poles LED Lights Length (Nos.) (Nos.) (Km)
1.
Main Carriage Way (10/12m height DA poles with 210w LED Lights)
929 1,858 22
2.
Service Roads (6m SA poles with 90W LED Lights)
2,312 2,312 58
3.
Junctions(5Nos) (30m High mast with 500W LED Flood lights)
35 250 -
4.
Up & Down Ramps @ Junctions (10.0m height SA/DA poles with 210w LED Lights)
90 180 -
Vehicle /Pedestrian underpasses (28w florescent tube lights)
- 228 -
5.
TOTAL:
3,366
4,828
80
Pg - 43
ILLUMINATION of Outer Ring Road
ORR PHASE-I
Inauguration
Pg - 46
Patancheru Junction
Hyderabad Metropolitan Development Authority
Hyderabad Growth Corridor Limited