EPS SANDWICH PANEL LINE Usd53500 fob shanghai Technical Specifications
Specifications of the panel line * Overall power equipment: 32 kw * Size of the line: overall length of the line is 45000 mm * Overall width of the line: 4500 mm (max) * Overall height of the line: 2200 mm * Overall weight of the line: ~26 t Main Parts of the EPS Sandwich Panel Line: 1. Forming machine a. Uncoiler b. Into shearing device c. Forming machine itself d. Roll former machine for the cup e. Control Panel 2. Panel machine a. Leveler for thickness i. Composite rubber rollers b. Glue section i. Glue pumps ii. Spread uniformly device c. Apply Guard Film d. Grooving device e. Into shearing f. Roller former device for C channel g. EPS edge cutter
Ernesto Herrera 773 - Telefax: (+598) 2305 9999 - Montevideo, Uruguay maxor@maxor.com.uy - www.maxor.com.uy
EPS SANDWICH PANEL LINE Machinery Parts 1. Forming Machine a. Uncoiler * Type of uncoiler: Manual * Material of coil: color coating coil * Thickness of sheet: 0.3 ~ 0.8 mm * Width of coil: 1250 mm * Weight of coil: ≤ 5 t * Inside diameter of coil: 480 ~ 520 mm b. Into Shearing Device * Type of Shearing: Electrical Shearing * Driven Power:0.75 kw c. Forming Machine Itself * Design of profile: see list and drawings attached * Type of forming: single layer forming * Stands of forming: 16 stands * Roller diameter: ¢ 80 mm * Material of roller: 45 steel heat treatment * Thickness of chromic plating of roller surface: 0.05 ~ 0.06 mm * Speed of forming: 5 ~ 6.0 m/min synchronies with panel machine * Type of synchronies: electrical synchronies * Driven power: 3.0 kw * Installation instruction: two parts * Size of forming machine: 11000 × 2200 × 2200 mm * Weight of forming machine: ~ 6 t d. Control Panel * Electrical Voltage: 380V/3Ph/50 * HzType of controlling: PLC (Mitsubishi Japan) * Touch screen: Mt506 (Taiwan) * Speed measure device: OMRoM (Japan) * Parts of electrical control system: Simenz * Transducer: (Mitsubishi Japan)/0.4KW (Made in China) * Model: Ximing Machine * Manufacturer: Shanghai Ximing Panel Machine Co. Ltd. 2. Panel machine a. Leveler for thickness i. Composite rubber rollers * roller diameter: 150 mm * thickness of composite rubber layer: 10 mm * hardness of composite rubber layer: 60 * number of rollers: 26 b. Glue selection i. Glue pumps (Gear Pump) * numbers of pump: 4 sets (top and bottom each 2) * driven power: 0.37 Kw * flow volume of glue: 0 ~ 0.4 kg per pump * type of flow volume control: Change frequency * scale of glue (white): (Black) 1.5 ii.Spread uniformly device * speed of spreading: 80 times/min * driven power: 0.5 kw x 3 c. Apply Guard Film * Type of apply guard film: Automatic
Ernesto Herrera 773 - Telefax: (+598) 2305 9999 - Montevideo, Uruguay maxor@maxor.com.uy - www.maxor.com.uy
EPS SANDWICH PANEL LINE d. Grooving device * grooving: according to the design requirement * depth of groove: 0.5 ~ 1.0 mm e. Into shearing * type of shearing: Electrical * numbers of shear: 2 sets (top and bottom each one) * driven power: 0.75 KW f. Roller former device for C channel * numbers of forming device: 2 sets * speed of forming: 0 ~ 6.0 m/min synchronies with panel machine * type of synchronies: Electrical synchronies g. EPS edge cutter * type of cutting: electrical heat cutting * numbers of heater: 3 * power of heater: 2.5 kw x 6 * driven power: 0.75 kw 3. Electrical Control system Part * Electrical Voltage: 380V/3Ph/50Hz * Type of controlling: PLC (Mitsubishi Japan) * Touch screen: Mt506 (Taiwan) * Speed measure device: OMRoM (Japan) * Parts of electrical control system: Simenz * Transducer: (Mitsubishi Japan)/0.4KW (Made in China) 4. Additional Machine a. EPS grooving machine * Main driver power: 4 kw * driven power for grooving: 1.1kw x 2 * speed of grooving: 0 - 400 mm b. EPS Waste collector * type of collecting: Vacuum * driven power: 2.2 kw c. Panel cutter * Material: Rock wool * Type of cutting: saw blade * Driven power: 4.0 kw * Thickness of panel: 100mm/140mm * Material: EPS * Type of cutting: shearing cutter * Driven power: 1.5kw x 2 * Thickness of panel: 40-300mm * Length of panel: 1200 ~ 30000 mm * Movement of cutter: 1800 mm (cylinder distance) * Type of operating: touch screen * Overall weight of cutter: ~ 1.5 t
Ernesto Herrera 773 - Telefax: (+598) 2305 9999 - Montevideo, Uruguay maxor@maxor.com.uy - www.maxor.com.uy
EPS SANDWICH PANEL LINE Production of panel line The sandwich panel machine line can manufacture different types of sandwich panels specified as follow: 1.1 Apron Type (H Shape) Splicing Type Wallboard — Roof and Wall: 1000 and 1200mm
1.2 Tongued-and-Grooved Wallboard--Wall: 950 and 1150mm
1.3 Lapped Type,4 Waves: 980mm
Ernesto Herrera 773 - Telefax: (+598) 2305 9999 - Montevideo, Uruguay maxor@maxor.com.uy - www.maxor.com.uy
EPS SANDWICH PANEL LINE
Packing list for the 40' top open container Mainframe 1 piece Feeding conveyer 1 piece Rockwool profile 2 sets Ladder 1 piece Dust collector 1 piece Fasten machine 6 pieces Coiler hooker 1 piece Base of cutter 1 piece Glue pipe 6 pieces Corrugated pipe 1 set Glue container 3 pieces Glue brush 4 pieces Corrugated hooker 4 pieces Screw for base 16 pieces Adjust piece 16 pieces Three direction screw 1 piece Strengthen pipe 25 m Plastic paper 30 m Sponge package 2m Light pipe 2 pieces Infrared ray heater 12 pieces Rollformer wire 1 bag Wooden box for spare parts 1 bag Packing list for the 40' front open container Roll former machine 1 piece Conveyer 1 piece Cutting machine 1 set C purling machine 1 piece Simple slitter 1 piece Profile machine 1 set EPS Shelf 1 set EPS pipe 4 pieces Uncoiler 1 piece Profile material feeding 3 sets Steel profile curve 2 pieces Guardrail 1 set
Ernesto Herrera 773 - Telefax: (+598) 2305 9999 - Montevideo, Uruguay maxor@maxor.com.uy - www.maxor.com.uy