MART December 2016 by MART INFOMEDIA PRIVATE LIMITED

Volume 13 Issue 6 december 2016 `150

empowering engineering excellence

Electric Vehicles

Industry Adapts Manufacturing Shift

Solution to Changing Climate & Pollution

‘Circuit’- India’s First All Electric Bus

ULTRA MCV: Tata’s Fascinating EV Concept

EVs: Boon or Boost for Indian Auto Components Industry?

evolution of engineering THE STONE AGE

December 2016

lET’S tALK

Sameer Kelkar CEO, Grind Master Machines

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December 2016

at: See us re angalo 2017, B B123 X E T IM , stand Hall 3A

Transform your manufacturing Intelligent machining processes are a critical element in advanced manufacturing technology. Widely publicised trends such as Industry 4.0, the Industrial Internet of Things, cloud computing and data mobility provide manufacturers with an unparalleled opportunity to develop processes which deliver improved productivity and process capability. Automation, measurement and feedback can deliver process control throughout the stages of manufacturing. Optimised processes monitor not only the condition of parts, but also the performance of machines, process trends, interventions and environmental effects. Renishaw provides the technologies required to measure and control many of the key process variables in CNC machining and other forms of manufacturing. Talk to us about how we can help transform your manufacturing.

Postprocess monitoring In-process control Process setting Process foundation

For more information visit www.renishaw.com/contact

Renishaw India [Pune] S.No.282, Hissa No.3, Raisoni Industrial Estate, Village Mann, Tal:Mulshi, Pune 411057 T +91 20 6674 6200 F +91 20 6674 6211 E india@renishaw.com

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December 2016

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December 2016

foreword

empowering engineering excellence

Volume 13 Issue 6 December 2016 Annual Subscription `1800 Member INS

EVs: Evolution

Editorial Advisory Board

A S Shetty Saravjit Singh Manoj Kabre P S Satish

J R Mahajan LD Bhakre S M Dangi Sandeep Hingne

Publisher

Hari Shanker

Associate Editor

Hiya Chakrabarti

Executive Director

Siji Nair

Correspondent

Arnab Mondal

Lead Editorial

Pramod Pillai

Editorial Assistant

Nazia Ali

Lead Creative

Chetan Kumbhar Sales Team

Lead Sales

Bishnu Priya Kundu

Mumbai

Ravindranath Kurup

Chennai

V Subramaniam

Delhi

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Digital Edition:

December 2016

It’s a pleasure connecting back with you all after a brief gap. It was during one of my latest trips to Bangalore, I received the news about clearance of 150 electric buses by Board of Bangalore Metropolitan Corporation from a national daily. With this Bangalore will become the first city to have such a large fleet of Electric Buses for Public Transport in the country. Considering the time taken by public sector undertakings on changing their policies, this radical shift towards Electric Buses by BMTC was thought provoking about the future of mass transit system. During the same time, news of Ashok Leyland’s launch of ‘Circuit’ Electric Buses inspired us to research more on the development of such ideas and brings to you, our loyal readers, a feature that shows the shift in industry towards adapting the EVs. In 2014, a Chinese Manufacturer approached BMTC with the proposal of inducting Electric Buses in their fleet, and offered an Electric Bus free for trial. At that point of time, the cost of an Electric Bus was three times higher than a regular diesel bus, but the operational cost was 2.5 times lesser. Moreover the pollutionfree tag came as a huge relief to our major metros, struggling with absence of quality air and global warming. The Western countries have kick started the deed by replacing fuel vehicles with Electric ones, and in India local manufacturers like TATA, Ashok Leyland, JBM, KPIT are coming out with Electric Buses and the investment on procuring buses are going to come down. Our team has secured a detailed report about such recent developments along with the challenges the Automobile Components industry is going to witness by this paradigm shift. A proud moment for every student in this country, a group of Engineering Students from 8 different batches with their mentors, launched a nano satellite with the support ISRO, completely functional by now: Swayam by College of Engineering Pune. We take this opportunity for congratulating the entire team who were involved in this project, specially the teachers, who made a class room thought to reality with eight years of hard work. Nazia talks with the team who finally witnessed the launch at Sriharikotta and a tribute to their excellence is published in this edition, I am sure you noticed the shift we brought into the contents of MART from October issue, bringing interesting reads varied from Cutting Edge Technologies, Innovations, Fun Facts etc taking Technical Journalism to new and different perspectives. Continuing with our additions we are pleased to add our new column on “Evolution of Engineering”, penned down by one of the senior most Quality Expert in our Country, Saravjit Singh, our Fouding EAB member. We can make our edition better with your continued support and constructive criticism. Gearing up for India’s biggest Metal Working Show IMTEX at Bangalore next month, on behalf of Team Mart, I sign Off!

ker Hari Shan

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CONTENTS Volume 13 Issue 5

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Go Green

Ashok Leyland ‘Circuit’India’s First All Electric Bus

cover story 16 | Electric Vehicles: A Solution to Climate Change 18 | Electric Vehicles: Need of the Hour!

24 | ULTRA MCV: Tata’s Fascinating EV Concept 26 | Electric Revolution: JBM Solaris Ecolife 9m 28 | Enabling Cleaner Mobility

30 | EVs: Consumer’s Mindset & Perception Biggest Challenge 32 | EVs: Boon or Boost for Indian Auto Components Industry?

COLUMN

36 | Managing Inventory for Better Operational Efficiency 38 | Artificial Intelligence and Deep Learning

42 | Work-Life Balance through Planning and Prioritization 50 | Evolution of Engineering

LEARNING CURVE

52 | An Engineer: LIKE A MANGO TREE

54 | Patience & Passion Equals SWAYAM 58 | Innovation for a Cause

60 | Cloud based CAD, It’s real, It’s here!

62 | Shifting Paradigms at QUARK 2017!!

6610

LET’S TALK CUTTING EDGE 64 | A generation of Innovation

INDUSTRY FOCUS

68 | E mpowering the Power Sector in India!

innovation

72 | D MG MORI Software Solutions 74 | T he New KR 3 AGILUS 75 | I bex Engineering

76 | Q uick Opening and Filling 78 | S emi-Cool Precision Fans

79 | R otation Speed Monitor in the 6 mm Enclosure

REGULAR 10 | News

82 | E vents

87 | Courses 88 | Product

Edited, Printed, Published and Owned by Hari Shanker A G and Printed by him at Orange Printers Private Limited, Plot No: 53, IDA Veli, Titanium Post, Thiruvananthapuram- 695021 and Published from”Tharangam”, TC 37/2029, Kodunganoor Post, Vattiyoorkavu, Thiruvanthapuram- 695013. Industrial Business MART is a monthly journal published from Thiruvananthapuram. Views and opinions expressed in the journal are not necessarily those of the Publishers. RNI No: KARENG/2004/13614 Declaration No: A11/96303/14. Industrial Business MART reserves the right to use the information published here in any manner whatsoever. While every effort has been made to ensure the accuracy of the information published in this edition, neither the Publisher no any of its employees accept any responsibilities for any errors or omissions. © All Rights Reserved

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December 2016

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MART UPDATE

SKF Opens World Class Distribution Centre at Pune

SKF, the leading worldwide manufacturer and supplier of ball & roller bearings and rotating equipment performance products, announced the launch of its new centralized distribution centre at Chakan, Pune. Spread over 64000 square feet, this India Distribution Centre (IDC) will significantly improve SKF’s distribution and logistics

‘‘At SKF, we continuously strive to create better experiences for our customers and this centralized distribution centre reinforces our commitment. It will enable us to significantly improve the support and service to our customers and distributors by reducing lead time and by lowering their inventory. This facility is also aligned towards the impending GST implementation”

footprint in India. This centre is strategically located in the industrial belt of Maharashtra and in the vicinity of key automobile manufacturers, it is also well connected with the factories to ensure better availability of stocks and to serve the customers at the shortest possible time.

“India is an increasingly important market for SKF and in order to further improve the logistics structure and serve its customers better, the company has invested in this world-class centre.The centre combines the latest logistics infrastructure with SKF best practices in its logistics operations worldwide. It will allow us to reduce delivery lead times and provide Christer Cedervall Director -Logistics & Demand Chain, AB SKF

ShishirJoshipura Managing Director and Country Head, SKF India

Drives with even more Safety Features AKD2G More safety features in drives can benefit mechanical and plant engineering sector, as KOLLMORGEN reveals its new generation of AKD servo amplifiers from November 22 to 24, 2016, at spsipc drives in Nuremberg. The specialist provider of servo drive technology and motion control will be unveiling the new second-generation AKD servo amplifier concept – A concept that has plenty to offer

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in terms of safety. When safety technology kicks in faster and there are more functions available, man and machine together can work even more closely. Collaborative production is all the rage – and KOLLMORGEN is keen to highlight the contribution of its servo drive technology during spsipc drives (Hall 3, Stand 648). The brand new AKD2G servo amplifier are set to make their trade fair

debut in Nuremberg. The new range of prodcuts are planned to launch in 2017. It features new processors which increase the computational power available which supports faster control performance. From a safety perspective, AKD2G amplifier will offer important safety functions in the form of Safe Brake Control (SBC) and Safe Brake Test (SBT), which offers an efficient and costeffective way of making vertical axes safe without the need for protective fences. December 2016

December 2016

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EtherCAT Technology Group Welcomes 4000th Member award. He explains the reason for joining the ETG as follows: “Beyond the high quality and efficiency, the individuality we gain differentiates our packaging solutions. We have benefitted from the openness and flexibility of EtherCAT for quite some time, and have recently started to work with EtherCAT P as well. Therefore, official membership in the ETG was the next logical step for us.”

Recently, the EtherCAT Technology Group (ETG) welcomed its 4,000th member into the organization. The official tribute to KOCH PacSysteme GmbH, a supplier of advanced packaging machinery equipped with EtherCAT and EtherCAT P, took place in the frame of the SPS IPC Drives 2016 trade fair in Nuremberg, Germany. The EtherCAT Technology Group (ETG) has reached another membership

milestone: In November, German supplier of advanced packaging solutions, KOCH Pac-Systeme GmbH, joined the organization as member number 4,000. A tribute in honor of this landmark took place in the frame of this year’s SPS IPC Drives show in Nuremberg, Germany. Jürgen Welker, Divisional Director of Control System and Service at KOCH, represented the company in Nuremberg to accept the official membership certificate with accompanying

Martin Rostan, Executive Director of the ETG, who presented the award to KOCH Pac-Systeme, also reflects on the membership milestone: “KOCH Pac-Systeme joining the ETG is evidence of how well accepted EtherCAT P is already as an extension to EtherCAT. The fact that the ETG has now reached 4,000 member companies is a clear sign that the strong development of our organization continues and is marked by extraordinary growth.” More information about ETG membership can be found here: www.ethercat.org/en/ membership_benefits.html

Schneider Launches IoT Solutions Schneider Electric launched its EcoStruxure™ architecture and platform, designed to deliver IoT-enabled solutions at scale for building, infrastructure, industry and data center customers. The enhancement to the company’s existing software platform is open, scalable and interoperable, connecting the three core layers

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of Schneider Electric’s technology stack, from connected products, to edge control, to applications, analytics and services. EcoStruxure gives customers the platform, architecture and roadmap to quickly and easily implement IoT in an enterprise, extending

the benefits of IoT beyond the device layer to create a more intelligent, efficient and secure operation. The platform is designed to meet customer challenges associated with implementing IoT solutions seamlessly, costeffectively and at scale. December 2016

TTLS Launches End to End Material Management Solutions Backing with two decades of experience in the automotive – OEM & Ancillary Industry, Mr. Subhash M Sank and Mr. Ramesh Manickam came together to offer an end to end logistics and inventory solutions, from raw materials to supplying aggregates to assembly lines under the brand TT Logistics Solutions (TTLS). The operation was launched at Pune on 1st of this month, and the company is already receiving enquiries for their innovative ideas.

“Our prime motive is to provide end to end material movement and reduce the inventory burden on the industries.”

Ramesh Manickam Director – Operations, TTLS can reduce heavy financial loss to industry due to high inventory costs. Latest technologies are available in the industry to reduce Non Value Added Activity (NVA) like Lean Manufacturing and many other tools. Collaborating with the latest technologies and offering the best solutions to the industry was brewing for quite a long time, and the final decision to kickstart the company happened

around May 2016, and within six months, they were able to bring their dream to a reality.

“We are not merely a logistics firm but a versatile provider of material management solutions and I believe our strength lies in our concrete experience of 24 years in the manufacturing industry.”

TT Logistics Solutions is not just about logistics like any other firms in the same category, what makes this firm stand out from the crowd is the services that encompasses offerings such as Road, Sea and Air mode material movement, leading to end to end solutions to the material management. Educating suppliers about the service – inventory they need to maintain in their facility – at the warehouse of TTLS – KIT supply are some of the current challenge that the duo has undertaken.

Subhash M Sank Director – Commercial, TTLS

For more details write to msubhash@ttls.co.in

The inventory part and material movement within the company is neglected and that is one reason why the inventory is higher. Understanding this lack of expertise in this field, inspired the duo to initiate this project, taking end to end material movement solutions whereby it

NI Announces High-Speed, High-Resolution, High-Voltage Oscilloscope

NI (Nasdaq: NATI), the provider of platform-based systems that enable engineers and

December 2016

oscilloscope. The PXIe-5164 is built on the open, modular PXI architecture, and includes a user-programmable FPGA to help aerospace/ defense, semiconductor and research/physics applications that require high-voltage measurements and high levels of amplitude accuracy.

scientists to solve the world’s greatest engineering challenges, For more details visit announced the PXIe-5164 www.ni.com

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2017 Manus: Goes into the 8th Round The application phase for the competition for exciting polymer plain bearing solutions will be made official at the Motek in Stuttgart.Once again, the opportunity to apply for the international manus award will now be open for companies and individual developers. Whether serial applications for the industry or individual parts – anyone can apply with a polymer plain bearing application. The winners will be awarded at the 2017 Hannover Messe, and the prize money is up to 5,000 euros. Whether in water, on land or in the air, there is hardly an area where polymer plain bearings do not display their characteristic advantages. They save weight in the solar aircraft, they protect against corrosion in the wave power plant, they ensure a smooth drive on the road and are more economical and more durable than comparable metallic solutions. The prestigious manus award will now be held for the eighth time to show the tremendous potential of plastic bearings

technology. The joint initiative of igus, the Institute for Composite Materials, the Industrieanzeiger and the Technical University of Cologne honours plastic plain bearing applications that are characterised by technical prowess and economic efficiency as well as the creativity of the developer. “The term ‘manus’ (lat. hand) symbolises the drive in the bearing technology to go new ways,” says Gerhard Baus, authorised agent for plain bearings at igus GmbH. This was performed by 467 contestants from 34 countries at the last 2015 manus award. They showed the whole exciting range of application potentials of plastic plain bearings, from the prototype to the serial application: spherical bearings in a steeringless bicycle from Italy, linear bearings in a French machine for cake decoration or plain bearings in an Indian car washing machine. In the end, an innovative system for ear surgery from the Leibniz University of Hanover won the

golden manus, which is used to treat inner ear deafness and severe hearing loss.

of the presented application

The awards ceremony at the 2017 Hannover Messe

place at the 2017 Hannover

The independent jury will select the award winners in February 2017. Participants can apply online until then with a short textual description as well as pictures and videos of their application. The prerequisite is that at least one built prototype

exists. The awards ceremony of the manus award will take Messe at the igus stand. The winners of the competition will receive prize money of up to 5,000 euros. This page www. manus-award.com contains all information, participant applications of the past years as well as the link to the online registration.

The world’s top award for plain bearing applications, the manus award, goes into the eighth round. Developers have till the end of February to submit a wide variety of plain bearing applications. The prizes will be awarded before a large audience at the 2017 Hannover Messe. (Source: igus GmbH)

20DBM Can Stack Linear Actuator Provides Exceptional Performance

Portescap introduces the next

20DBM features an optimized

generation of high power

magnetic circuit which provides

density Can Stack Linear Actuators, the 20DBM. These 20 mm linear stepper motors

improved performance over existing designs.

offer an optimized design ideal

The 7.5 deg step angle provides

for applications demanding

finer incremental movement

high linear force. The new

with a high degree of accuracy

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and repeatability. With maximum holding force up to 50N, the 20DBM actuators are ideally suited for use in applications such as electronic pipettes, medical and nonmedical analyzers, XY stages and valve actuators.

a small package. Component standardization and design modularity ensures quick customization capability for samples across various applications. Standard configurations can be delivered with maximum one week leadtime.

Our fully customizable 20DBM actuators are powered by high energy neodymium magnets, optimized electromagnetic circuit and patent pending bearing preload design which ensures exceptional performance in

20DBM is available in Captive and Non-Captive versions with various leadscrew pitch options on our online motor selection tool, MotionCompass™. They are manufactured in an ISO certified facility and are RoHS compliant. December 2016

December 2016

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cover story

Electric Vehicles: A Solution to Climate Change and Air Pollution In a world where environmental protection and energy conservation are growing concerns, the development of the Electric Vehicle has taken on accelerated pace to fulfil this needs. EVs can provide emission-free urban transportation. Tesla has boosted the awareness of the electric car in India, and the Mahindra Reva e2o can suddenly find itself in pole position in a difficult Indian market. Pune-based electric bike maker Tork Motorcycles has unveiled Indiaâ&#x20AC;&#x2122;s first all-electric motorcycle recently. While we have electric cars and all-electric motorcycle, Indian commercial vehicle maker Ashok Leyland has launched the first ever electric bus that has been manufactured entirely in the country.

Venkitachalam V abijitindia@yahoo.co.in

Growing concerns on air pollution Passenger vehicles are a major pollution contributor, producing significant amounts of nitrogen oxides, carbon monoxide, and other pollution. About 60 percent of carbon pollution from the transportation sector comes from passenger vehicles. The health risks of air pollution

are extremely serious. Poor air quality increases respiratory ailments like asthma and bronchitis, heightens the risk of life-threatening conditions like cancer, and burdens our health care system with substantial medical costs. Air pollution is the fifth leading cause of deaths in India. Although there have been major improvements over the past years, motor vehicles are

still a significant source of air pollution. If we electrify all of them with renewably generated, zero-carbon electricity, we will address a huge part of the climate challenge for transportation.

and improve air quality.

Electric Vehicles

quite affordable to operate.

Electric Vehicles (EV) can dramatically reduce carbon pollution from transportation,

Adoption of electric vehicles will put us on the road to a clean energy future, and one that meets our climate goals. Apart from environmental benefits, electric vehicles are Moreover, they require very little maintenance. Electric Vehicle charging

KPITâ&#x20AC;&#x2122;s new launch Revolo, ready to hit the road.

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December 2016

EV charging station is an element in an infrastructure that supplies electric energy for the recharging of EVs. Producing the electricity to power electric vehicles can generate emissions. But those emissions levels are far lower than the pollution emitted by conventional vehicles. Battery swapping stations with swappable Li-ion researchable battery packs technology make it possible for EVs to be back on the road more quickly than traditional, fossil-fuel vehicles. While battery technologies certainly introduce new safety issues that need to be considered carefully, they are not inherently any more or less safe than gasoline or diesel powered vehicles. Solar charging stations for electric vehicles

December 2016

As you know electricity comes from a variety of sources, including dirty fossil fuels, and now is the time to push for renewables to take its place. Solar charging stations for commercial use will play a major role in powering electric vehicles with renewable energy.

and engineered entirely in India. The bus is launched as a zero emission vehicle created specifically for Indian road and load conditions. Apart from zero tailpipe emissions and lower noise pollution the bus offers reduced running costs to the operator.

The combination of solar energy and electric vehicle (EV) charging is the key in drastically reducing our dependence on fossil fuels. A grid-tied solar electric system is the best way to put solar to work for EV as it will produce power whenever the sun is out.

The lithium-ion batteries are smartly placed under the floor of the bus and the bus can run up to 150 kilometres on a single recharge. The Circuit series of buses is another testament to Ashok Leyland’s commitment to leverage India’s technological innovation to deliver relevant and best-in-class solutions for India and the world. It is a big leap in mass public transport.

India’s first indigenous electric bus designed and engineered entirely in India Ashok Leyland, flagship of the Hinduja Group, recently unveiled India’s first indigenous Circuit electric bus designed

Conclusion Automobiles are responsible for 15% of man-made carbon

monoxide emissions worldwide. Electric vehicles, which emit zero emissions while driving and can be recharged using 100% renewable energy sources, are a solution to drastically reducing such emissions. Studies show EVs can also help improve air quality in cities. The author Venkitachalam V is a management professional with 20 years of cross functional experience in diverse industries in the areas of Strategic Sales, Marketing and Business Development. With predominant experience in B2B Industrial environment, he has established new product lines in the market and successfully undertook business start-ups. His mission is to provide strategic leadership and direction in business environment.

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cover story

Electric Vehicles: Industry Adapts Manufacturing Shift Electric Vehicles have created a real buzz in the automobile manufacturing sector. The reason behind it is the alarming environmental conditions, and the development of technology to use alternative energy sources. Many countries across the globe have embraced the technology and adopted electric buses as a regular mode of transportation.

Nazia Ali nazia@martinfotech.in

In the wake of environmental degradation, the researchers in the manufacturing sector have come up with a bunch of technological advancements that have the potential to restore or deter the environmental depletion. Carbon emission being one of the prime concerns, the commercial vehicle industry has taken the initiative to counteract the problem by introducing Electric Vehicles. Electric Vehicles are designed to run on electricity rather than on petrol or diesel, ensuring minimal emission of toxic gases. The history of electric vehicle can be traced back to 1834 when Thomas Davis invented the first Electric Car that was

powered by a battery. Although, factors such as, unavailability of components and underdeveloped battery technology contributed to the decline of Electric Vehicles. Since then, EVs underwent several experiments and testing, but never reached the roads in a commercial way. Technology Development It was only after 2010, that the battery technology saw a dramatic ramped up development which enabled the Commercial Vehicle Industry to gain a momentum towards manufacturing zero emission vehicles. As a result, today we have three kinds of electric buses. Pure electric buses

Walking through the gradual development

name for sun - is the culmination

electric solar bus is the first in

of the Council’s eight-year

the world to be recharged using

project to deliver a pure electric

100% solar energy, and will be

community bus.

Adelaide through the Adelaide City Council’s free Adelaide Connector Bus service. Tindo – the Kaurna Aboriginal www.martupdate.com

Cobus 2500e is the first fully electrified bus, launched in 2011 by Contra Cobus, which is a German bus manufacturing giant. The bus was powered by seven lithium ion batteries, which prove to be the most efficient source to power the vehicle. Subjected to constant development, the electric buses have acquired new features over the span of five years.

The Adelaide City Council’s

used everyday by the people of

that use batteries for their operation, hybrid electric buses that depend on conventional fuel and electric propulsion system and plug-in hybrid buses that depend on external power source for charging.

The bus is designed with drive system components that can last for 130,000 hours or more, and is sufficient to accommodate 27 passengers The Adelaide

City Council claims that the bus prevents the emission of 70,000 kg of carbon annually, or the equivalent of not burning 14,000 liters of diesel. Possessing revolutionary qualities, Tindo is the hope for Adelaide city to control the air quality. December 2016

16th June 2016 saw a race that was one its kind. With the challenge to cruise a distance of 25,000 kilometers, through 20 different countries located in 3 different continents with Electric buses in just 80 days returning to Barcelona, the 80e Days race was flagged. The aim of the initiative was to organise events in the key

of electric buses, we come across many significant advancements made in the vehicle. A path breaking technology was introduced with the launch of TOSA, a zero emission mass public transportation bus system by ABB Secheron of ABB Group. The bus installed with lithium-titanate batteries ensures minimum use of raw material throughout the life cycle. The USP of the vehicle is the charging technology used in the bus. ABB has deployed 13 flash-charging technology which takes less than a second to connect to the bus, charging the battery partially in just 15 seconds. A further 4 to 5 minutes charge at the terminus at the end of the line completes the whole charging process. Solar energy has also acted as an excellent alternative source. In 2007, Tindo, worldâ&#x20AC;&#x2122;s first solar electric bus was launched in Adelaide, Australia. The 11 Zebra module batteries of the bus are recharged by Photovoltaic System installed at the bus

On July 18th 2012, the solar energy electric city bus designed by Lianfu Group Heilongjiang Longhua Automobile Co., Ltd was officially released in Qiqihar. This was the first case that applies the photovoltaic technology to city bus in China. The bus is a 12m electric-gas December 2016

cities and raise awareness and demonstrate across the world the need and potential of the Electric Buses. Switzerland, Spain, Germany, China, Hungary, USA, Czech Republic, Italy are some of the countries who had participated in the event. Most of the cars used in the race were

stations where as China got its first solar energy dependent electric bus in 2012, when Heilongjiang Qiqiar Longhua New Energy Automobile Co., Ltd. launched solar hybrid bus whose batteries are powered by the solar panels installed on the roof of the bus. Speculating the current scenario, one can anticipate that the conventional transit buses will soon be replaced by the more efficient, economic and eco friendly electric buses. Countries like USA, Africa, Germany, Brazil, Canada, Switzerland, China, UK and many more have adopted electric buses as their regular transit buses. Electric Vehicles in India Founded as a joint venture between Maini Group from Bangalore and AEV LLC of USA in 1994, Reva rolled in as the first Electric Vehicle in the country. Reva aimed at developing and producing an affordable, environment friendly, compact electric car. After a rigorous research and development

that of Tesla. The event added a great value to the initiatives that are being taken towards environmental sustainability, across the world. Electric Vehicles are a representation of the concept of technical advancements that run parallel to sustainable development.

work of seven years, in 2001 Reva launched the first electric car which was entitled to be fit for an urban family. Fully automatic â&#x20AC;&#x201C; no gear, no clutch technology and small size made it easy to drive. It could be charged 100 percent in 7 hours and gave a range of 48 miles. The car was well received and saw a surge in sales during 2005 due to hike in the petrol prices. However, the electric vehicles did not catch on that well in the Indian market. The bygone couple of years saw emergence of many electric vehicles by Indian firms. Inching towards adopting new technology and establishing a healthier and pollution free environment to live in, many major players in the automobile industry have launched Electric Vehicles. Manufacturing giants like Tata, Ashok Leyland and Mahindra Reva have launched Electric Vehicles. Start ups like TORK and Ather energy are on their way to contributing to the world of Electric Vehicles in India.

hybrid city bus, equipping with a National Emission Standard IV natural gas engine, a deep plug in hybrid power train, a mechanical AMT gearbox and high density LiFePo4 batteries, which uses energy recovery technology and uses CAN bus vehicle management system to control the whole electronics.

Longhua Automobile Co.,

Lianfu Group Heilongjiang

industrial park.

is mainly committed to the development and manufacture of new energy bus, electric vehicle special motor and solar energy PV module, as well as drives other bus component companies to set up factories around to develop into a complete new energy

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19 19

COVER STORY

Ashok Leyland ‘Circuit’- India’s First All Electric Bus While all-electric cars and all-electric motorcycles, as part of clean mobility mission in the country, grab all the attention, all electric-buses plying on India roads commercially seem a remote idea due high cost associated with it and economic viability. But Indian commercial vehicle maker Ashok Leyland has paved way for such idea to become reality.

buses can be manufactured in all the seven

Ashok Leyland has launched the first ever electric ‘Circuit’ series bus that has been manufactured entirely in the country, also providing fillip to ‘Make in India’ programme.

merely three hours to become fully charged from naught.

The Ashok Leyland ‘Circuit’ is a 100 per cent electric bus with zero emissions upon operation. The company says that the ‘Circuit’ series of (Customer Vehicles) CVs has been designed keeping in mind the Indian road and load conditions.

As for utility provisions, the bus is also fitted with advanced telematics making it safer for passengers and easier for operators to track. For convenience of the passengers, the bus will have USB phone charging points and on-board Wi-Fi as well. The Ashok Leyland Circuit Bus can accommodate 31 passengers plus the driver.

cent of the total cost of the bus while the

Currently, these buses are manufactured in Alwar, Rajasthan and also in Viralimalai facility (Tamil Nadu). However, the ‘Circuit’

platform, which will enable operators to

The Circuit Bus will be powered by Lithiumion batteries, although the final power output hasn’t been revealed. The bus can touch a top speed of 75km/h and travel up to 120km on a single charge and takes

The Circuit bus also comes with an on-board fire detection suppression system and full vehicle diagnostics.

manufacturing facilities owned by Ashok Leyland. Currently, the batteries are imported from the United States which accounts for 60 per remaining is for other parts. The bus will cost between Rs 1.50 crore to Rs 3.50 crore. According to the Manufacturer, the Circuit series is built on a simple, mass-market run the bus services at a minimal cost for operations and maintenance.

The Circuit series electric vehicles will soon be made available across various platforms from Ashok Leyland.

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December 2016

“Indian Component Manufacters should Adapt Newer Technologies for EVs” Dr. Seshu Bhagavathula, Chief Technology officer, Ashok Leyland Limited, pursued his Masters in Physics and Electronics at IIT Bombay, India and University of Stuttgart, Germany, and went on to finish his Ph.D., in High Frequency Technology for space applications at the University of Stuttgart. While conversing with MART, Mr. Bhagavathula reveals the technical details of Ashok Leyland’s new launch ‘Circuit’ and enlightens us about the viability of the bus in India.

Seshu Bhagavathula Chief Technology officer, Ashok Leyland Limited Ashok Leyland’s entry into Electric Bus Market shows its commitment towards clean environment and venturing into the future business. Can you share how this project got conceived?

knowledge that we had to develop an indigenous product.

Traditionally, Ashok Leyland has had a history of firsts in the commercial vehicle industry. We have always looked at the future and had products / platforms that would meet the future requirements of the nation. In the mobility business, we can truly claim to be pioneers with having brought the first power steering in commercial vehicles. In a history of many firsts where we have constantly innovated and kept ourselves ahead of the curve, we were also the first commercial vehicle manufacturer to take the initiative for a cleaner and greener environment. To fulfill these, we came up with India’s first CNG Bus in 1997, India’s first Hybrid Electric Bus in 2002, India’s first CNG Hybrid Plug-in Bus in 2010. While the country is looking at moving to Euro 6 in 2020, Ashok Leyland has already showcased capability in Euro 6 technology and engine in Auto Expo 2016.

While we had the technology with us, the import of such technology was highly prohibitive. This was a great challenge. Also, the fact that the technology existing abroad will not and cannot be used in Indian conditions. It required engineering of a different kind to adapt the vehicle to Indian road and load conditions. These were the challenges that had to be addressed while developing an electric vehicle suited for India.

In continuation to our commitment to quality, better, clean and green technology, we have re-invented ourselves by indigenously developing India’s first Electric Bus. We launched the Electric bus in India in the year 2014 by bringing in technology from our subsidiary company in UK, Optare. However, since the import costs were very high and the need for green technology imminent, we decided to leverage the December 2016

What were the challenges faced from prototype to the launch of the Electric Bus?

Could you explain the major technological shift in comparison to manufacturing with traditional fuel Bus? Besides the interdisciplinary nature of the drive train & energy storage aggregates, the quantum of electronics and the lines of software code has increased multifold. The need of hour is to upskill dealers and technicians in the knowhow, handling and servicing of these components. Could you talk about the indigenous technology used and your major partners in this project? Optare, the bus manufacturing company in UK that we own is our technological partner. While we had the knowledge within the company, we had to leverage it to use it for Indian road and load conditions.

How the industry will adapt the technological change including the component Manufacturers? While the technology and vehicle has been indigenously developed, the batteries still need to be imported from US. This keeps the costs high. Hence, there is a need for Indian component manufacturers to adapt and bring in newer technology that will make these buses more affordable to fleet operators. Will the electric buses be viable considering the poor infrastructure conditions in Urban as well as rural India? Circuit series electric bus has been particularly designed to suit Indian road and load conditions – be it urban, semi-urban or rural. It has been tested to handle uneven terrain or hilly terrain as well. What are the future innovations we can expect from Ashok Leyland to bring more efficiency into the electric bus to make it more India Centric? Circuit series of buses will be brought out in other platforms and variants as well to suit all type of applications and requirements. What are the user centric features of the bus? USB charging, camera, GPS, passenger information system, stop request switch, onboard WiFiare some of the customer centric features available in the electric bus. www.martupdate.com

COVER STORY

“One must have the Ability to have Vehicles which are Differently Fuelled”

Mr. T Venkatraman, Senior Vice President, Global Buses, Ashok Leyland Limited, is a Mechanical Engineer from REC, Kurukshetra. With over 30 years of rich and varied experience in the automotive industry, including stints overseas. In conversation with Mr. T. Venkatraman, he talks about Ashok Leyland’s new venture ‘Circuit’, its market strategies, expansion plans, its future in India and much more.

T Venkatraman Senior Vice President, Global Buses, Ashok Leyland Limited

As one of the largest providers of buses in the world Ashok Leyland would help India move up the path of “efficient, comfortable, responsible and sustainable urban transport. What are your plans to popularise this mode of transport among masses? India is a landlocked country. The infrastructure for setting up bus transportation is the lowest amongst any mode of transport. Compared to any other mode of transport, this is also the fastest. There are many success stories of BRTS. One must have the ability to have vehicles which are differently fuelled, different entries like entry+1, entry+2, etc., front engine and rear engine, FOH door, BRTS applications, and emergency doors related to various RTOs. Ashok Leyland has a product portfolio which encompasses everything and we can meet customer’s requirements with respect to that particular

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region. This is also how we will continue to engage with both private players, Public Private Partnerships, and STUs. Any scheme that the Government leverages, whether it be MOUD, MORTH, Make in India, we will engage with the Government to make such schemes possible. As everyone is aware, we have Electric vehicle, Hybrid vehicle, Diesel vehicle and the complete gamut of product portfolio. We are first in the country to launch a Double Decker Bus, Vestibule Bus, CNG Bus, Hybrid Electric Bus, CNG Hybrid Plug-in Bus, World’s first front engine fully flat floor bus, India’s first rollover compliant bus, and indigenous Electric Bus. We have always had the user or the stakeholder’s requirement as our primary objective to come up with new product portfolio / platforms.

Road transport and highways minister Nitin Gadkari has an ambitious plan to operate all state-run buses on electricity. He said the move will not only reduce pollution but also help cut fares by 50%. So, for a cost conscious country like India, would you entitle Electric Buses as a more economic solution than the regular buses running on petrol or diesel or even CNG? The Government of India has an ambitious plan to operate all state-run buses on electric platform. This is also in consonance with the Paris Summit 2016 which is promoting a greener environment globally, where our Prime Minister Shri Narendra Modi had also signed and committed to India being a part of a positive impact on climate change. Apart from the above, the Make in India is a programme that is close to the Prime

Minister’s heart. Our Circuit series of buses are clean, green technology, made in India for India. Under the FAME scheme, the Government provides subsidy to electric vehicles and we are currently showcasing the Circuit series of buses to all STUs. What is your strategy for the domestic market? Are you looking into the global market for electric bus? The DHI has come out with the scheme which is aimed at faster adaptation of mobility for electric vehicles. There are subsidies available. In line with those subsidies, we will endeavour to work with customers, make vehicles in India and ensure that these vehicles are available relevant to applications. Hilly terrain will need a 900mm application, primary metros will require lower floor buses. So, we will try to encompass and build December 2016

an electric vehicle which is efficient for that particular application. We already have electric bus which are being made in Optare. These vehicles are being sold in London. Depending on the evolution of the business world-wide, whether we make the vehicles in India and sell in some other parts of the world, or whether we make it in England, Ashok Leyland has the ability to build and feed the global market needs. In line with Ashok Leylandâ&#x20AC;&#x2122;s vision for the future of mass mobility, the countryâ&#x20AC;&#x2122;s first Made in India 100% electric bus is a zero-emission vehicle that is created specifically for Indian road and load conditions. On

December 2016

which all platforms will this service be available? The Electric Vehicle will be used for relevant applications, such as Tarmac, Inter-Compound applications like IT companies, Staff Transport, Intra-City, and specific corridors like heritage sites, etc. For making this project a major manufacturing success, the major order should come from the State Run Transport Corporations. What is your approach and strategy? DHI has stated that on a firstcome-first-serve basis they will subsidise protos that are sought by various STUs. Depending on the hunger of the STUs and the STUs needing to become the first user, these protos will be

developed accordingly. Also, as stated earlier, depending on the terrain, application, and distance of travel, the nature of the vehicle will be decided.

Indian application with relevant product. The Indian manufacturers have an ability to make global products. We will however, apply frugal engineering and

The Chinese Electric Bus Manufacturers are already in the market, and as per the recent report, Bangalore Metropolitan Transport Corporation was offered a free electric bus before 2 years. How Indian Manufacturers can compete with the already advanced global players in this field?

relevant technology to meet the

The fact that this free electric bus was offered two years ago and is still not plying on Indian roads is proof enough to state that there is a need to integrate

relevant is not a cause for

demand of the discerning Indian customers. Ashok Leyland already owns a company in England that has the expertise to make electric vehicles to global standards. 100% of the electric vehicles plying in London today are our buses. Hence, to be globally concern for Ashok Leyland. We will apply suitable technology for the intended markets that we would like to enter.

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cover story

ULTRA MCV: Tata’s Fascinating EV Concept Tata Motors has constantly endeavored to bring technologically rich products to its customers and end users. Tata Motors’s remarkable, most-fascinating Electric Vehicle concept – the Ultra Electric Bus – is one step to this goal. Featuring a fullelectric drive-train that runs with absolutely no emissions, the Ultra Electric is packed with attractive features, both inside and outside including the exterior design.

True to the nameplate, the Ultra Electric bus has been built on the popular Ultra MCV (Medium Commercial Vehicle) trucks platform. The bus has been flexibly designed to suit the urban commutation requirements needs ranging fromoffice staff, school and general city transportation. With a low floor design of just 650 mm, the mini bus also sports large window panes and wider door for easy flow of passengers – a must in stopstart urban scenario. In the utility provisions, the Ultra electric offers on-board charging ports and WiFi hotspot, Passenger Information System with destination boards, and provisions for audio announcements. Moreover, there are CCTV cameras and an Intelligence Transport Systems (ITS) for public information for passenger safety, enabled through GPS via electronic destination display boards, indicating expected time of arrivalat bus stops and route announcements within the bus. In terms of the exterior styling, the allelectric city bus sports anelegant look. The design and decorative elements of the bus are futuristic, for instance the voguish headlamps and tail lamps with LED-DRLs, muscular frontal grille nicely integrated with the windscreen, frisky side mirrors, or the multi-tone paint job that is reflected in all accessory elements including the wheel caps. The concept has been fully designed by the Tata’s in-house design team. As far the technical and powertrain specifications of the concept are concerned, there is clutch-less and gearshift-free driving, along with reduced NVH (Noise-Vibration-Harshness) levels and maintenance.

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CAPACITY Seating/Standee Capacity DIMENSIONS L X W X H Wheelbase Ground Clearance FRAME/CHASSIS Type MOTOR Motor Type Max. Power Continuous Power Max. Torque Continuous Torque Normal Operating Range STEERING Mechanism SUSPENSION Front Rear WHEELS AND TYRES Tyres BRAKES Type Front Rear WEIGHTS GVW PEFORMANCE Max Speed Gradeability Vehicle Range Charging Time

26+1D / 13 Standees 8900 mm X 2340 mm X 3260 mm 4760 mm 310 mm (190 mm at axle) Heavy Duty Ladder Type Cranked At Rear Axle PMAC Traction Motor 120 KW 70 KW 420 Nm 160 Nm 0 - 10000 rpm Power Steering Parabolic Leaf Spring with Shock Absorbers Hydraulic Double Acting Telescopic Type with Shock Absorbers 235/75 R17.5 Radial Tyres Dual Circuit Full Air 5 Cam Brake with ABS Drum 325mm Drum 325mm 9600 kg 80 kmph 17% 150 km 4 hours With Normal Charging, 1.5 Hours with Fast Charging (optional) December 2016

December 2016

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cover story

Electric Revolution: JBM Solaris Ecolife 9m Electric Buses have overcome the ‘under development’ phase and have hit the market for practical use. Joining the diverse fleet of buses on road is the Ecolife 9 Electric bus by JBM, with promising features and a futuristic approach. Proclaimed to be emission-free and handy to the user, the bus guarantees a low operation cost.

Exceptionally quiet, emission-free, distinguished by its modern design and guaranteeing low operation costs – discover the benefits of the JBM Solaris Ecolife 9 Electric, India’s first 100% Electric bus. Crafted to 9 metres in length, Ecolife 9 Electric is a fully low-floor battery powered green vehicle with stateof-the-art electric drive technology that ensures hassle free and comfortable commute for the passengers. Ecolife 9 Electric stands out distinctly by virtue of its attractive exterior and interior styling coupled with a series of innovative and cutting-edge design solutions. Offering a completely flexible solution, the Ecolife 9 Electric offers the ability to adjust the charging system of the bus to an operator’s or city’s infrastructure. Ecolife 9 Electric fits in perfectly with any urban environment as it traverses narrow

streets swiftly and silently, and keeps the air fresh and clean in crowded city centres. The different battery sizes and other customisations offered by JBM Solaris enable the bus’s range to be tailored to the requirements of virtually any route. This further optimises the purchase and operating cost of the vehicle and the number of people that can be carried. Tailored to requirements The configuration of the drive technology of Ecolife 9 Electric, can be exactly matched to its operators’ requirements. This is made possible by the flexible design of the system’s components, which allows them to be selected and scaled according to the demands of the routes the buses will be used on. Based on a route profile supplied by the operator, our engineers determine the

right choice of technology, power rating, size and capacity of batteries as well as different charging solutions can all be specified. The result is Ecolife 9 Electric that is perfectly suited to the expectations of its operator, tailored to its route profile and offers huge operational possibilities. Additionally, the careful selection of components and parameters optimises the vehicle by cutting out on surplus features not required by a particular operator. Unlimited operational possibilities At the heart of the drive system of Ecolife 9 Electric are a four-pole, asynchronous traction motor and lithium batteries. Their power and capacity can be adapted to the route on which the bus is to be used. The batteries are not only the source of energy for the motor, but they also feed all auxiliary

JBM Solaris Ecolife 9M ready to ply.

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December 2016

systems, including air-conditioning and heating, steering pump and the electrically powered doors. Components conventionally fed by compressors powered by the diesel engine have been replaced with electric counterparts. These innovations, along with the choice of charging solutions, enable an operational performance that is equal to that of conventionally powered buses, but at lower operating costs. Additionally, Ecolife 9 Electric addresses the environmental issues and significantly contributes towards maintaining air quality and better living standards in our cities.

roof of the bus.

Charging systems and infrastructure

Comfortable work for drivers

JBM Solaris offers two different charging solutions for Ecolife 9 Electric. These allow the bus to be adapted to the infrastructure that operators have or may install. The first solution is a plug-in connection wherein energy can be supplied through external chargers. Secondly, charging of the vehicle can also be done through on-board pantograph that is installed on the

The parameters and solutions adopted in the construction of Ecolife 9 Electric are a combination of state-of-the-art technology and design that pay particular attention to the environment. The bus is fitted with energy-saving LED lights. This technology has been used both for exterior and interior lighting. In Ecolife 9 Electric, drivers have a dashboard equipped with touch-screen

December 2016

Wide array of innovative solutions JBM Solaris brings in an automatic system for vehicle charging that does not require drivers to leave their cab. This is a roofmounted solution, which automatically connects to charging stations at the end of the line or at bus stops. After a short but powerful recharge, the batteries can be sufficiently topped up for the bus to continue to the next charging point, thus enabling all-day operation without range restrictions.

panels at their disposal, which in addition to the basic parameters, display information about the state of the electric system and the battery charge level. Integrated into the touch screens are controls for the heating and other vehicle functions. This intuitive and easy-to-use system allows drivers to concentrate on driving without distractions. Built on experience: JBM Solaris Ecolife 12m Electric JBM Solaris electric buses are also available in a fully low-floor version with a length of 12 meters. Its innovative electric drive system guarantees lower operating costs. ECOLIFE 12 electric offers maximum flexibility in areas such as battery selection, charging systems and other components, making it a true breakthrough in electric mobility. By using ECOLIFE 12 electric, the city bus services become a guaranteed zero emission mode of transport that offers unprecedented levels of comfort for passengers and keeps the air in our cities clean. This electric bus makes the green future become reality.

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cover story

Enabling Cleaner Mobility with Bus Electrification Technology Revolo aligns with KPIT’s mission of creating cleaner, greener technology to build an intelligent and sustainable world; Supports Indian government’s initiative of Make in India, Smart Cities and Swachh Bharat

KPIT, a global technology company specializing in providing product engineering and IT consulting solutions and services to automotive & transportation, manufacturing, energy & utilities and life sciences companies, has developed an indigenous electrification technology, Revolo, to enable clean urban public transportation. This innovative technology can deliver smart, new electric buses as well as convert existing buses to electric. Its components include lithium ion batteries, electric motors, a power transmission unit and smart electronic control units. The technology is versatile, scalable, and suitable for a variety of buses – from mini to large buses. KPIT is currently working with multiple bus manufacturers and partners in India, South East Asia, Africa and South America to bring this technology to market. Buses enabled by Revolo are also equipped with Intelligent Transport Systems (ITS), mobile phone app

for journey planning and ticketing, and Wi-Fi infotainment etc., which provide a superior ride experience —potentially leading to faster adoption of public transport. Studies estimate that replacing one diesel bus with an electric bus can save carbon dioxide emissions up to 48,000 kg a year, which is equal to planting 2,400 trees annually. It will also save diesel worth $15,000 a year.

Narendra Modi flagged off KPIT’s first smart electric bus at the Indian Parliament in December, 2015. Two such buses are running at the Indian Parliament for its members to experience green and intelligent technology. Intelligent Transport Systems (ITS) KPIT has also been working with state transport undertakings and bus

Awards & Recognitions

manufacturers nationally to provide

KPIT has been working on alternate fuel technologies for more than 5 years and has filed 20+ patents in this field.It was recently recognized with the ‘Promising Transport Innovation Award’ at the International Transport Forum (ITF) 2016 Summit in Leipzig, Germany on May 19th, 2016 for Revolo.

(ITS) & Vehicle Tracking System (VTS)

Revolo at the Parliament

the stringent specifications of JNNURM II

Honorable Prime Minister of India Shri

Mission).

solutions –Intelligent Transportation System – for making public transport smarter and safer, improving operating efficiency and enhancing passenger convenience. ITS is the first product in the country to be certified by Automotive Research Association of India (ARAI) for meeting (Jawaharlal Nehru National Urban Renewal

Kishor Patil, Co-Founder, KPIT received the award from K. L. Thapar, Founder and Chairman, Asian Institute of Transport Development, and José Viegas, ITF Secretary-General

Prime Minister Shri Narendra Modi Flags Off KPIT’s Smart Electric Bus for Indian Parliament

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December 2016

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cover story

Electric Vehicle: Consumer’s Mindset & Perception Biggest Challenge India is venturing a slow but steady growth in the development of Electric Vehicles. Electric cars and electric buses have already made a space on the Indian roads and now, India is likely to get its first Electric Motorcycle in the form of TORK. In a chat with Mr. Kapil Shelke, a mechanical engineer, an innovator, a visionary and an inspiring leader we bring to you the details of his newest brainchild. Kapil Shelke Founder & Director, Tork Motors Pvt Ltd

TORK has built India’s first Electric Motorcycle. What inspired you to opt for electric motorcycle instead of gasoline motorcycle? It started as a college project in 2009 when the founding team of Tork Motors wanted to make the world’s fastest electric motorcycle. However, the team eventually realized it would be a very expensive proposition and focused towards building not only India’s first but the fastest as well. EVs are trending in due to the alarming environmental conditions. But considering the source of electricity (coal being the

major source in India) used to power the batteries, the environmental conditions remain unchanged. Would you say Electric Vehicles are an effective solution to fight environmental issues? – Electric vehicle is a smart solution for individual transportation in a city due to hassle free driving, low NVH (Noise, Vibration & Harshness) value, no smoke and very low maintenance. Also low running cost is the added benefit. We at Tork Motors do not promote this platform as a complete solution, but definitely a much better option in the face of rising environmental concerns.

India is still at a nascent stage when it comes to electric vehicles and the technology used in them. How do you see the future of Electric Vehicles in India to be? India is at a nascent stage only as far as adoption of EVs is concerned. The country has adequate technology to produce smart EVs. The biggest challenge with this is a consumer’s mindset and perception towards what an electric vehicle can actually deliver when compared to their conventional counterparts. However more and more awareness is building owing to the government’s push to encourage acceptance of this platform and confidence in the Indian

Electric vehicle is a smart solution for individual transportation in a city due to hassle free driving, low NVH (Noise, Vibration & Harshness) value, no smoke and very low maintenance.

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December 2016

T6X flaunts a range of advanced safety features like ABS, CDS, anti-theft, geo fencing and daytime running lamp (DRL).

market shown by biggies like Tesla. The shift from petrol to EV is slowly but surely happening in the market due to the desire of a hassle free daily driving and commuting which only EVs provide. The future of EVs in India is likely to be slow adoption to becoming a daily necessity. Having said that, the future is definitely electric and it holds a lot of potential. The EV industry is facing problems disposing the battery wastes. Even recycling of the battery is not financially sound. For example if we recycle Lithium batteries, the extraction of lithium turns out to be more expensive than mining new lithium. Does TORK have any strategies to deal with the challenge? Tork works with reputed and trusted brand partners for the supply of battery cells who are capable of solving battery supply issues. We purely focus on our product and making sure that it is the best value proposition for our patrons. Is it an indigenous product or did you have to import any technologies in order to get desired results? The Tork T6X, our first commercial offering

for the Indian market, featuring proprietary technology has been indigenously designed, developed and built ground up here in India. The only imported components used in this product are battery cells and controller. TORK Motorcycle is going to be “On-Road”. How was your experience with vendor development? The challenges you faced in developing the critical components? – Tork Motorcycle’s UPS is a fantastic integration of all available parts. This has enabled us to drastically cut down on the vendor development time and thereby the costs involved in it. The number of two-wheelers plying on Indian roads is far more than number than four-wheelers. That means people in India invest more in bikes. How you are planning to tap this huge market with affordable range of pricing? An electric motorcycle in itself provides fantastic driving pleasure because of no noise, no smoke, no gear changes and no vibrations. Further, low running cost and low maintenance add more benefit to owning an EV. T6X offers features such as Touch screen TFT display, helmet storage,

cloud connectivity, mobile charging superior acceleration. It will connect with customer’s mobile device through Tork’s app to communicate its health, range, service alerts and customised riding profiles. Apart from these, the T6X boasts of a range of advanced safety features like ABS, CDS, anti-theft, geo fencing and daytime running lamp (DRL) among others. We at Tork have furthered our state-of-the-art electric motorcycle technology with the signature TIROS (Tork Intuitive Response Operating System), the intelligence that will power the T6X. Apart from analysis and compilation of data for every ride, power management, real time power consumption and range forecasts, TIROS also likes to learn how you ride. All these features put together in the T6X are unmatched in the current Indian two wheeler segment. We have placed this motorcycle in premium segment which will attract users of 125 cc – 200 cc equivalent motorcycle. We are targeting the smart urban tech savvy commuter who is looking at a motorcycle for daily travel but not a run of the mill option. We are confident of tapping early adapters as well as make a strong case for the conventional bike users to get to one of our “Tork Experience Zones” experience our product.

T6X offers features such as Touch screen and TFT display. December 2016

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cover story

EVs: Boon or Boost for Indian Auto Components Industry? India is fast emerging as a global hub for sourcing auto components as global OEM sourcing from India and the increased indigenisation of global OEMs is turning the country into a preferable designing and manufacturing base. The countryâ&#x20AC;&#x2122;s geographical proximity to key global automotive markets such as the Association of Southeast Asian Nations (ASEAN), Japan, Korea and Europe extends it a distinct competitive advantage over its competitors in this sector. Besides, floating end-user market, improved consumer sentiment and the return of adequate liquidity in the financial system are major factors for the growth of this industry.

Arnab Mondal arnab@martinfotech.in

The automobile components

rate of 8.8 per cent. A cost-

engines, spark ignitions, gear

industry contributes

effective manufacturing base

towards 25.6 per cent to the

keeps costs lower by 10-25 per

boxes, hydraulic power steering

global hub for sourcing auto

manufacturing GDP and 3.8

cent as compared to operations

components as global OEM

per cent to the national GDP,

in Europe and Latin America.

The Department of Industrial

sourcing from India and the

providing indirect employment

The hourly labour cost in India

Policy and Promotion (DIPP)

increased indigenisation of

to almost 1.5 million people. The

for manufacturing averages at

reported that the cumulative

global OEMs is turning the

industry can be divided broadly

92 cents as opposed to USD 3.52

foreign direct investment

country into a preferable

into the following categories:

in China.

(FDI) inflow into the Indian

The organised sector which

Countryâ&#x20AC;&#x2122;s exports of auto

caters to the Original Equipment

components rose by 3.5 per

Manufacturers (OEMs) and

cent to USD 10.8 billion in 2015-

consists of high-value precision

16. Exports have been estimated

instruments

to account for as much as 26 per

Overview India is fast emerging as a

designing and manufacturing base. The countryâ&#x20AC;&#x2122;s geographical proximity to key global automotive markets such as the Association of Southeast Asian Nations (ASEAN), Japan, Korea and Europe extends

The unorganised sector which

it a distinct competitive

caters mostly to the aftermarket

advantage over its competitors

category and comprises low-

in this sector. Besides, floating

valued products.

end-user market, improved consumer sentiment and the

Current scenario

systems, etc.

automobile industry from April 2000 to March 2016 stood at USD 15.065 billion. Vision for the future

cent of the market by the year

The target for this sector is that

2021. Indian auto components

it crosses the USD 100 billion

are exported to more than

mark with exports reaching USD

160 countries of which Europe

35-40 billion and USD 20-22

accounts for the largest share

billion in revenue from overseas

with 38.1 per cent, followed

assets.

by North America at 21 per

return of adequate liquidity in

The auto component industry

cent and finally Asia at 25 per

Initiatives that are taken by the

the financial system are major

achieved a turnover of USD 39

cent. The components which

government to facilitate the

factors for the growth of this

billion in the Financial Year (FY)

are exported include parts of

growth of the industry in several

industry.

2015-2016 registering a growth

diesel engines, crank shift for

ways as:

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December 2016

The Automotive Mission

USD 3 billion Kalyani Group,

Plan 2016-26 (AMP 2026) is

has formalised an agreement

the collective vision of the

with Rolls-Royce Holdings

government of India and the

Private Limited Company (Plc),

automotive industry on desired

which will supply BFL with

position for the industry after

critical and high integrity forged

10 years. AMP 2026 seeks

and machined components.

to define the trajectory for

Everstone Capital, a Singapore-

the automotive ecosystem in India including the regulations and policies that govern research, design, technology, testing, manufacturing, etc. of automotive vehicles, components and services. It envisages that the Indian automotive industry would grow 3.5-4 times in value from its current output and reach around USD 248.6 billion by 2026. Voluntary Vehicle Fleet Modernization programme (V-VMP) proposed by the Ministry of Road Transport and Highways that offers incentives worth 8-12 per cent of the cost of a new vehicle for surrendering the old one. It would be able to generate steel

based private equity (PE) firm, has purchased 51 per cent in Indian auto components maker SJS Enterprises for an estimated USD 51.35 million. Global Interest in EVs Business opportunities in clean mobility, increased government cognizance, reduced costs due to pace of research and rising economies of scale, and changing consumer perceptions are paving the path for massscale production and envisioned demand of EVs in the coming years. Global EV sales were estimated at 462,000 in 2015 and EVs will constitute 35 per cent (41 million) of new car sales by 2040.

scrap worth USD 1,728 million

According to International

domestically every year with the

Energy Agency (IEA) estimates,

set-up of organised shredding

the US (39%), Japan (16%) and

centres in addition to providing

China (12%) are currently the

environmental and energy

major proponents of EV markets

efficiency benefits. With the roll out of such initiatives by the government, several global tier-I suppliers have already announced plans to increase procurement of auto parts from their Indian subsidiaries. French

globally. The key differentiator in these countries is the increasing collaboration among several stakeholders: state and federal agencies (for public funding), non-profit groups (to advocate for improved policy), utilities (to co-promote and co-

tyre manufacturer Michelin

develop the requisite charging

announced plans to produce

infrastructure) and automakers

16,000 tonnes of truck and bus

(to continue to improve

tyres from its Indian facility this

vehicle efficiency and model

year, a 45 per cent rise from

availability). Their policies and

last year. Auto components

implementation approaches will

maker Bharat Forge Ltd (BFL),

be considered as those of the

the flagship company of the

first mass movers.

December 2016

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EVs in India India is currently estimated to have 0.4 million electric two wheelers, 0.1 million e-rickshaws and a few thousand electric cars, which is miniscule

(NEMMP) 2020, India has a

the impact envisaged by the

components; and evaluate

target of deploying 5 to 7 million

scheme, analysts feel.

prototype vehicles for functional

electric vehicles in the country by 2020 out of which 400,000 passenger battery electric cars (BEVs) by 2020 are expected to roll out on Indian roads,

However, a proper implementation of policies

The consortium planned to

focusing the localization of auto

finalize common standards

components for electric and

for these components within

hybrid vehicles can help mitigate

five months of the launch, by December. By April 2017, it was

compared to the automotive

avoiding 120 million barrels

fleet in India, which increased

of oil and 4 million tonnes of

the high cost of adoption of EVs

by 20.5 million in FY16 alone.

CO2 and lowering of vehicular

in India, justifying investments

EVs may not yet have entered

emissions by 1.3 per cent by

and know-how generation

as mainstream transportation

2020.

by the auto components

in India, but with the segment gaining the attention of both domestic and foreign investors, indications point to a growing momentum. Scope for auto components industry

Faster Adoption &

manufacturers.

Manufacturing of Electric Hybrid

A noteworthy step to this

Vehicles (FAME) policy as part of

is the formation of xEV One,

the NEMMP 2020 is a major step

a consortium formed by

aimed at revolutionizing the use

the Maruti Suzuki India Ltd,

of electric vehicle in the country.

Mahindra & Mahindra Ltd, Ford

As for the challenges,

India to help develop a supplier base for critical hybrid and

Let us look at the challenges

questions have been posed

and opportunities ahead for

over the effects of EVs on auto

the Indian auto components

components manufacturers

The members of the consortium

industry. According to reports,

as cost intensive battery

were to focus on the design,

technology and charging

development and manufacturing

infrastructure are going to be

of certain key components

extremely decisive factors in

such as the motor, motor

the successful attainment of

controller, charger, DC-DC

USD115 billion by 2020.

the objectives of the scheme.

converter and battery; help

Besides, Indiaâ&#x20AC;&#x2122; dependence

nurture one developer for each

According to the National

on energy, generated by

component; build roadworthy

Electric Mobility Mission Plan

fossil fuels, stands to nullify

prototype vehicles using these

turnover of the Indian auto components industry stood at USD38.5 billion in FY2014â&#x20AC;&#x201C;15; the industry is expected to reach

performance and safety.

electric vehicle components.

to seek an expression of interest for sourcing components. The first prototypes were expected to be rolled out by January 2018 and the deadline for the evaluation of the vehicles was set for June 2018. According to industry lobby group Society of Manufacturers of Electric Vehicles sales of electric vehicles in India rose 37.5 per cent to 22,000 units in the year ended 31 March 2016 as compared to 16,000 units in 2014-15. Given the policies and promotion along with the global demand, there is no doubt that the auto components sector of India is poised to grow rapidly in the coming years and a EVs will contribute majorly to this growth.

The auto component industry achieved a turnover of USD 39 billion in the FY2015-2016 registering a growth rate of 8.8 per cent.

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December 2016

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MANUFACTURING EXCELLENCE

Managing Inventory for Better Operational Efficiency Inventory in manufacturing or production unit has both advantages and disadvantages for different departments. While Inventory has been shown as a burden on OPEX due to maintenance cost by some, some attribute virtues to Inventory as it offers better customer service by variety of choices, availability and low handling cost etc. While the excess or shortage of Inventory has definitely negative impact on business, a proper management of it can help in operational efficiency and better customer service

P S Satish gotopssatish@gmail.com

59.Managing Inventory – Part 1

various ways to control inventory.

Inventory is an idle resource which has some economic value. It could be waiting for future transformation or sale. It is considered as current asset in balance sheet. Out of typical manufacturing wastes, Inventory is one of the important ones. Inventory can cover all inefficiencies in the system and is one of the key areas to improve operational efficiency. One of the focuses of lean management is to reduce the inventory for operational issues to get exposed. The focus of this article is to look at pros and cons of having inventory, challenges of inventory management, conflicts to be managed and

What is Inventory Management? Inventory is a necessary evil. Ideally zero inventory is the best. But this will lead to increase of lead time which in turn will affect the customer service. So, some inventory is required. Question is how much? Inventory Management is about managing the level by considering cost of holding the inventory and customer service. It is a trade-off and both these requirements should be balanced.

Inventory. One argues on why is it required where others take a stand on why is it not required. Let us look at both the arguments. Why Inventory is required? • It will improve customer service. Customer can be responded with a very short notice and Customer has the choice when many varieties are kept as Inventory • Ordering costs can be reduced in

Conflicting views on Inventory

purchase as frequent buying will increase

There are conflicting views on the need of

the administrative cost. Buying in bulk will

The marketing or sales department wants Inventory to be as high as possible with all possible varieties to serve his Customers better.

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December 2016

The finance department wants inventory to be low at it helps in reducing need for more working capital and reduction of many other overhead costs. reduce this • Business loss because of stock-out situation can be avoided • By buying in bulk, purchase, transport and handling costs can be reduced • Production system can run effectively by continuous availability of the material • In some situations, customer may be satisfied by demonstrating physical Inventory • To overcome capacity bottleneck at peak demand, Inventory can be stocked before • Inventory may be kept as against upcoming price increase or inflation • If lead time is more than customer order fulfilling time, Inventory is needed • When demand is fluctuating, inventory is kept at higher level • Inventory is maintained for smoothening the operation Why Inventory is not required? • Working capital is blocked which otherwise would have been used for a better purpose. Borrowing money for this is expensive. It is called Inventory carrying cost • Cost because of likely obsolescence of the Inventory when the product is no more required • Possible theft of the inventory and to avoid this, cost of security • Cost of co-ordination for safeguarding the inventory including cost of accounting and counting December 2016

• Insurance cost of the Inventory • Cost of maintenance of inventory including space and protection • Blockage of opportunity because money is blocked in Inventory Conflicts in Inventory Management In a manufacturing set up, different functions have different targets or objectives as far as level of Inventory is concerned. The marketing or sales department wants Inventory to be as high as possible with all possible varieties to serve his Customers better. Production department also prefers a high level of Inventory as it helps in reduction of setup change frequency, for Economic order of Production (EoP) and better machine utilization. On the other hand, finance department wants inventory to be low at it helps in reducing need for more working capital and reduction of many other overhead costs. Purchase and procurement department favors more inventories to reduce transportation costs and better negotiation with Suppliers through bulk purchase. Inventory management is about managing these conflicts to optimize costs, not sacrificing customer service. Link of Inventory to type of demands Basically, there are two types of demands for the products in a manufacturing set up, namely dependent demand and independent demand. In dependent case, demand for the product of the company is dependent on another product. For example, if a company is manufacturing crank shafts for a specific car model, demand of crankshafts can be correlated to demand of cars. Since OEMs can predict demand

with reasonable accuracy, planning demand and inventory prediction by the company is relatively easier. On the other hand, if the company is manufacturing a product which has no link to demand of other products, then forecast and maintaining inventory is a challenge. Example for independent demand product could be cycle pumps. Inventory reduction exposes problems As told earlier, inventory maintained more than what is required will suppress many operational issues in the system. By reducing, it will expose following problems• Poor planning • Quality issues • Poor co-ordination • Overtime • Supplier issues • Machine maintenance issues • More reaction time It is like bringing water level where ship sails. With lowered water, ship will hit at rocks. Water level can be linked to Inventory and rocks are like operational issues. The picture here makes this point more clear The author, P S Satish heads Saraswati Industrial Service. He has acquired B.E, M.Tech (IIT) and with 30 years of Industrial experience is serving engineering Industries in the area of capability development (purchase, quality & soft skills), consulting and mentoring. Focus is on overall improvement of company for 3C - Competitiveness, Core-competency and Customer satisfaction. www.martupdate.com

ARTIFICIAL INTELLIGENCE

Artificial Intelligence and Deep Learning As the world encounters a rapid growth in data and devices, Rajesh Angadi in his following article, enlightens us about the role of IOT and Artificial Intelligence in our day to day life.

Rajesh Angadi rajeshangadi2013@gmail.com

As the Internet of Things (IoT) continues its run as one of the most popular technology buzzwords of the year, the discussion has turned from what it is, to how to drive value from it, to the tactical: how to make it work. Internet of things (IoT) will produce a treasure trove of big data – data that can help cities predict accidents and crimes, give doctors real-time insight into information from pacemakers or biochips, enable optimised productivity across industries through predictive maintenance on equipment and machinery, create truly smart homes with connected appliances and provide critical communication between self-driving cars. IoT data is most valuable to us when it can immediately inform action. That means that data must be analysed immediately and accurately to maintain a continuous flow of information and feedback within the enterprise and its connected devices. The possibilities that IoT brings to the table are endless. As the rapid expansion of devices and sensors connected to the Internet of Things continues, the sheer volume of data being created by them will increase to a mind-boggling level. This data will hold extremely valuable insight into what’s working well or what’s not – pointing out conflicts that arise and providing high-value insight into new business risks and opportunities as correlations and associations are made

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Internet of things (IoT), is the internetworking of physical devices, vehicles (also referred to as “connected devices” and “smart devices”), buildings and other items—embedded with electronics, software, sensors, actuators, and network connectivity that enable these objects to collect and exchange data. It is a system of interrelated computing devices, mechanical and digital machines, objects, animals or people that are provided with unique identifiers and the ability to transfer data over a network without requiring human-tohuman or human-to-computer interaction. IoT allows objects to be sensed and/or controlled remotely across existing network infrastructure, creating opportunities for more direct integration of the physical world into computer-based systems, and resulting in improved efficiency, accuracy and economic benefit. When IoT is augmented with sensors and actuators, the technology becomes an instance of the more general class of cyber-physical systems, which also encompasses technologies such as smart grids, smart homes, intelligent transportation and smart cities. IoT has evolved from the convergence of wireless technologies, microelectromechanical systems (MEMS), microservices and the internet. The convergence has helped tear down the silo

walls between Operational Technology (OT) and Information Technology (IT), allowing unstructured machine-generated data to be analyzed for insights that will drive improvements. IoT links smart objects to the Internet. It can enable an exchange of data never available before, and bring users information in a more secure way. Companies like Cisco estimates the IoT will consist of 50 billion devices connected to the Internet by 2020. Gain deeper insight with analytics using our IoT System to enhance productivity, create new business models, and generate new revenue streams. This sounds great. However, the big problem will be finding ways to analyze the deluge of performance data and information that all these devices create. If you’ve ever tried to find insight in terabytes of machine data, you know how hard this can be. It’s simply impossible for humans to review and understand all of this data – and doing so with traditional methods, even if you cut down the sample size, simply takes too much time. We need to improve the speed and accuracy of big data analysis in order for IoT to live up to its promise. The only way to keep up with this IoT-generated data and gain the hidden insight it holds is with machine learning. In this situation, machine learning can help companies take the billions of data points they have and boil December 2016

Artificial Intelligence holds the potential to be a major driver of economic growth and social progress, if industry, civil society, government, and the public work together to support development of the technology with thoughtful attention to its potential and to managing its risks.

them down to what’s really meaningful. The general premise is the same as in the retail applications – review and analyze the data companies have collected to find patterns or similarities that can be learned from, so that better decisions can be made. The realization of IoT depends on being able to gain the insights hidden in the vast and growing seas of data available. Since current approaches don’t scale to IoT volumes, the future realization of IoT’s promise is dependent on machine learning to find the patterns, correlations and anomalies that have the potential of enabling improvements in almost every facet of our daily lives. The Internet of Things (IoT) is still in its infancy because of the limited capability of its embedded processor. In the meantime, research on artificial intelligence (AI) has made plenty of progress. The application of AI to IoT will significantly increase the capabilities of IoT, and this will benefit both economic and social development. In this chapter, the elementary concepts and key technologies of AI are explained, and the model and principle of intelligent IoT, resulting from the integration of AI and IoT are discussed. There are two main motivations for expanding the Internet to the Internet of Things (IoT). The first motivation is to expand the amount of information shared by databases and objects in the real world. The second motivation is to enable users not only to share information but also control objects in the real world. These make IoT much more attractive in society. In other words, IoT is a good advancement of the conventional Internet. It’s time to let the machines point out where the opportunities truly are which leads us to “Artificial Intelligence”. Artificial Intelligence (AI) has the potential to December 2016

help address some of the biggest challenges that society faces. Smart vehicles may save hundreds of thousands of lives every year worldwide, and increase mobility for the elderly and those with disabilities. Smart buildings may save energy and reduce carbon emissions. Precision medicine may extend life and increase quality of life. Smarter government may serve citizens more quickly and precisely, better protect those at risk, and save money. AI-enhanced education may help teachers give every child an education that opens doors to a secure and fulfilling life. These are just a few of the potential benefits if the technology is developed with an eye to its benefits and with careful consideration of its risks and challenges. AI holds the potential to be a major driver of economic growth and social progress, if industry, civil society, government, and the public work together to support development of the technology with thoughtful attention to its potential and to managing its risks.

are removed from the definition. For example, optical character recognition is no longer perceived as an exemplar of “artificial intelligence” having become a routine technology. Capabilities still classified as AI include advanced Chess and Go systems and self-driving cars.

What is Artificial Intelligence?

•Planning

Artificial intelligence (AI) is an area of computer science that emphasises the creation of intelligent machines that work and react like humans. Some of the activities computers with artificial intelligence are designed for include:

•Problem solving

Artificial intelligence (AI) is intelligence exhibited by machines. In computer science, an ideal “intelligent” machine is a flexible rational agent that perceives its environment and takes actions that maximize its chance of success at some goal. Colloquially, the term “artificial intelligence” is applied when a machine mimics “cognitive” functions that humans associate with other human minds, such as “learning” and “problem solving”. As machines become increasingly capable, facilities once thought to require intelligence

According to the father of Artificial Intelligence, John McCarthy, it is “The science and engineering of making intelligent machines, especially intelligent computer programs”. Artificial Intelligence is a way of making a computer, a computer-controlled robot, or a software think intelligently, in the similar manner the intelligent humans think. AI research is further divided into subfields that focus on specific problems or on specific approaches or on the use of a particular tool or towards satisfying particular applications. •Speech recognition •Learning

The central problems (or goals) of AI research include reasoning, knowledge, planning, learning, natural language processing (communication), perception and the ability to move and manipulate objects. Artificial Intelligence Technologies In the AI area, these processes have manifested themselves in a number of wellrecognized and maturing areas including Neural Networks, Expert Systems, Automatic Speech Recognition, Genetic Algorithms, Intelligent Agents, Natural Language Processing, Robotics, Logic Programming, and Fuzzy Logic. Each of these areas will be examined in some depth here, but it is first important to understand that www.martupdate.com

the importance of these individual areas has changed over the last two decades. These changes have been based upon the progress in each area, and the needs that each area meets. For example in the early 1980’s robotics was a large thrust in artificial intelligence. At that time benefits could be seen in manufacturing applications. In the late 1990’s the blossoming of the Internet pushed the importance of intelligent agents forward for performing routine tasks and complex searches. At the same time, throughout the 1980s and 1990s, orders of magnitude advances in computer processing power have allowed hurdles in speech recognition and image processing to be overcome. The maturity of each of these technology areas also differs. Expert Systems and Automatic Speech Recognition are among the most mature while Natural Language Processing and Intelligent Agents remain in early stages of development. Machine learning is one of the most important technical approaches to AI and the basis of many recent advances and commercial applications of AI. Modern machine learning is a statistical process that starts with a body of data and tries to derive a rule or procedure that explains the data or can predict future data. This approach— learning from data—contrasts with the older “expert system” approach to AI, in which programmers sit down with human domain experts to learn the rules and criteria used to make decisions, and translate those rules into software code. An expert system aims to emulate the principles used by human experts, whereas machine learning relies on statistical methods to find a decision procedure that works well in practice. An advantage of machine learning is that it can be used even in cases where it is

infeasible or difficult to write down explicit rules to solve a problem. For example, a company that runs an online service might use machine learning to detect user log-in attempts that are fraudulent. The company might start with a large data set of past login attempts, with each attempt labeled as fraudulent or not using the benefit of hindsight. Based on this data set, the company could use machine learning to derive a rule to apply to future login attempts that predicts which attempts are more likely to be fraudulent and should be subjected to extra security measures. In a sense, machine learning is not an algorithm for solving a specific problem, but rather a more general approach to finding solutions for many different problems, given data about them. Deep learning is a branch of machine learning based on a set of algorithms that attempt to model high-level abstractions in data by using multiple processing layers, with complex structures or otherwise, composed of multiple non-linear transformations. Deep learning is part of a broader family of machine learning methods based on learning representations of data. Deep learning is just another name for artificial neural networks (ANN for short) but in a more refined and easier avatar. They have been existing for more than 40 years. Finding connections between variables and packaging them into a new single variable is called feature engineering. while Deep learning is automated feature engineering. Artificial neural networks are generally presented as systems of interconnected “neurons” which exchange messages between each other. The connections have numeric weights which can be tuned based on experience, making neural nets adaptive to inputs as well as capable of learning.

Now it is common to have neural networks with 10+ layers and even 100+ layer ANNs can be tried upon. We can essentially stack layers of neurons on top of each other. The lowest layer takes raw data like images, text, sound, etc. and then each neurons stores some information about the data they encounter. Each neuron in the layer sends information up to the next layers of neurons which learn a more abstract version of the data below it. So the higher you go up, the more abstract features we can learn. In deep learning, ANNs are automatically extracting features instead of manual extraction in feature engineering. While giving image as an input and hand compute features like distribution of colors, image histograms, distinct color count, we can feed the raw images to ANN. ANNs have already proved their worth in handling images, also being applied to all kinds of other datasets like raw text, numbers etc. This will help the data scientist to concentrate more on building deep learning algorithms. Various deep learning architectures such as deep neural networks, convolutional deep neural networks, deep belief networks and recurrent neural networks have been applied to fields like computer vision, automatic speech recognition, natural language processing, audio recognition and bioinformatics where they have been shown to produce state-ofthe-art results on various tasks. Rajesh Angadi completed his BE, MBA, PMP and is Hadoop Certified. With 22 years of Information Technology experience he worked on projects for Unisys, Intel, Satyam, Microsoft, Ford, Hartford, Compaq, and Princeton.

IoT has evolved from the convergence of wireless technologies, micro-electromechanical systems (MEMS), microservices and the internet. The convergence has helped tear down the silo walls between Operational Technology (OT) and Information Technology (IT), allowing unstructured machine-generated data to be analyzed for insights that will drive improvements.

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December 2016

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Human Resource

Work-Life Balance through Planning and Prioritization With expanding economic activities and employment through new economic sectors over the years, quantity of work and pressure have increased, taking a toll on the quality of life. Work-life balance, or the lack of it, is a key issue for employees and organisations across the world. Some basic methods to maintain this ‘Work-life balance’ can help an employee lead an efficient and productive life at both home and work, thereby benefitting his relations and family as well his organisation.

Sanjeev Himachali sanjeev.himachali@gmail.com

Prime Minister Narasimha Rao, along with

several new career possibilities for the youth

1986. In India, Software Development, IT

his finance minister Manmohan Singh,

in India, organizations and employees were

Enabled, and new age industries were first

initiated the economic liberalization in 1991.

unaware of subtle challenges of economic

to use this phrase in late 1990’s, when they

The reforms did away with the Licence Raj,

liberalization. In late 1990’s, business

began to witness enormously high attrition

reduced tariffs and interest rates and ended

leaders and HR professionals in India were

rate, stress level, depression, and other

many public monopolies, allowing automatic

introduced to a new expression, “work-life

approval of foreign direct investment in

balance”. The expression “work-life balance”

mental disorders among employees.

many sectors, such as telecommunication,

was first used in the United Kingdom in late

The leadership team of the organization,

computer software and hardware, BFSI, IT

1970’s to describe the balance between an

I was working with at that point in time in

enabled services, construction, to name a

individual’s work and personal life. In the

2002, was preparing to venture into another

few. While economic liberalization created

United States, this phrase was first used in

industry, Business Process Outsourcing

Embracing the importance of work-life balance is not only good for employees; it’s good for the future of an organization.

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December 2016

The element of work cannot be eliminated from life, it is very critical; however, a balance between work and life is possible by setting the priorities right.

classified into FOUR verticals - Analytics,

maintain balance in the era of technology

help an employee in achieving this coveted

Insurance, HR and F&A. During a pre-launch

and social media. Life is a journey to a

balance -

phase, we were conducting interviews to

mysterious destination. Relationship and

hire 500 employees in the first batch of the

communication are two mechanisms

project. I was leading the project. We didn’t

given to us to ensure a meaningful and

have much idea about how BPO industry

purposeful journey. In order to stay on the

works, hence, most of our learning was

course of our journey, it is essential for us

through reading resumes of candidates.

to have a dynamic body, healthy mind and

One day my reporting manager called me

spiritually aligned soul. We need to feed

and asked, “Sanjeev, what is work-life

our body from time to time, rejuvenate

balance”? Probably, I gave him a confused

it before it collapses, and protect it in all

look. “Today, during an interview with

weathers through day and night. We are

Vice President for Analytics, he mentioned

also given a very soft, vital and magical gift

that it is important to encourage work-life

which we need to protect and strengthen

balance as it helps in retaining employees.

throughout our journey - our emotions.

In my career of over 35 years, I never

It’s in our capability to make the best

heard of this phrase. Do you know what

use of our relationship development and

it is all about”, he asked. “Sir Ji”, though I

communication abilities to run life smoothly.

understood his question I had no idea how

Time Management/Prioritization – Set clear

To feed our body and to provide protection

prioritization. 80/20 rule works everywhere

to it across seasons, we need to work.

which are 20% of your effort will accomplish

Any activity that translates into money or

80% of your work. However, most of the

an equivalent, required to provide food

time many people ignore this rule and spend

and shelter to our body, is called WORK.

a major part of the day in doing things which

Therefore, work is that ONE element of

are unimportant or not at all to be done by

our LIFE that has taken precedence over all

them. List down all activities to be done by

other components of our life and hence has

you and then filter them in FIVE buckets – A,

created an imbalance and thus, the need

B, C, D and E.

to answer, “I think work-life balance means different things to different people and different things at different stages of life. If the balance is wrong, the result may include fatigue, poor performance and a poor quality of life”. “It sounds common-sense kind of answer and if it’s what you said then why there is an imbalance? How to create that balance? We have been working laboriously for many decades. The youth of this generation is very lazy. Will you do a small project for me on work-life balance and submit it by the end of this week”, he asked. I accepted. Well, that was my introduction

to create a balance. The element of work cannot be eliminated from life, it is very critical; however, a balance between work and life is possible by setting the priorities right.

Planning – The corporate world is said to be going through VUCA storm; volatile, uncertain, complex and ambiguous. Planning is one of the primary tools one can use in creating work-life balance. It is said that one minute spent in planning saves ten minutes in execution. Best known countries that provide excellent work-life balance to their employees, such as Sweden, New Zealand, Denmark, etc. are known for using planning efficiently. Plan your day at work. Plan your day at home and stick to the plan. If you are not planning, you are wasting your resources and life.

Bucket “A” - very important; serious consequences if not done Bucket “B” – important; minor consequences if not done Bucket “C” – Good to do. No negative consequences.

to work-life balance.

Tools to create work-life balance

In order to understand work-life balance,

Over a period of time, challenges of work-life

we need to understand the meaning of life,

balance have spread across industries and

the purpose of work, impact of imbalance

jobs. Employees are struggling every day to

Focus on activities that are ESSENTIAL

between work and life, and methods to

strike this balance. Here are few tips that will

instead of those that are EASY.

December 2016

Bucket “D” – Delegate Bucket “E” – Eliminate

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Learn to say “NO” – Our inability to say,

employees decorating their excel sheets and

give to employees; however, if an employee

“NO” to our customers, our clients, our

word documents with unnecessary graphs,

is poor in planning and prioritizing, no matter

reporting managers, our loved ones causes

colours, etc. Chronic procrastination is a

where and how he works, he will never be

an imbalance in our work-life balance. We

surprising consequence of perfectionism.

able to attain the work-life balance.

are too scared to say “no” and as a result,

Putting tasks off is the perfectionist’s way

we invite stress leading to unhealthy and

of protecting him- or herself from the

remorseful mind. Say “no” to anything which

underlying fear that the task will not be

is not in your domain. Stop trying to do all

completed perfectly. As long as you are

things for all people.

following the process and set guidelines, it is

Effective and efficient use of technology

perfectly OKAY to be imperfect.

Failure to achieve a work-life balance can have very damaging effects on health. One can experience emotional stress, anxiety, depression, weight gain, weak immune system, insecurities, fatigue, lower selfesteem, absenteeism, burnout and poor

– With technology at our disposal we

Your work time of 8-9 hours belongs to your

don’t really need to travel for routine and

employer. Your home time belongs to your

mundane meetings and work. Conference

family, your rejuvenation, exercise, and

calls, video or audio, can be attended from

meditation. The commuting time can be

Finally, it’s your life and therefore you

any part of the world. Project/Work progress

used for your entertainment and your need

have SOLE responsibility of creating work-

can be tracked from anywhere. For example,

to stay abreast with society.

life balance. Use your gift of relationship

I don’t see any need for a recruiter to go to the office unless he needs to meet a client. Screening, sourcing, shortlisting of profiles, scheduling of interviews and follow-up with clients and candidates can be done from home. In case you have no other option but to travel then make the best use of your time by listening to audio books and learn. If you are not driving, then use your traveling time for social media updates, online shopping, etc.

Employees who are positive about their workplace help to foster a positive attitude.

emotional and sex life, which is a cause of increased rates of divorces in India.

building and communication, effectively to create that balance.

They are more likely to be committed,

Are you struggling with work-life balance?

flexible and responsive to business

Share your experience and stories, I can help

and customers’ needs. Embracing the

you.

importance of work-life balance is not only good for employees; it’s good for the future of an organization. Therefore, employers do have a role to play. Don’t be rigid. Design

The author Sanjeev Himachali is a Talent Management and Development professional with over a decade and a half years of

jobs carefully to maximize their flexibility,

experience in various facets of Human

hire the best employees you can, empower

Resource Management across various

Let go of perfectionism – Perfectionism is a

them with the best tools, and trust them

industries, cultures, and geographies. He

myth; Continuous Improvement is a reality.

to make the best use of their time for your

helps start-ups, small-sized and mid-sized

Many employees spend too much of time

company – at work and at home. Flexibility

organisations in identifying and developing

in perfecting activities that are acceptable

in working hours and working from home

potential and competencies of their

to be just Okay. I am sure we all have seen

are two critical options that employers can

employees.

It’s in our capability to make the best use of our relationship development and communication abilities to run life smoothly.

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December 2016

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CORPORATE SOCIAL RESPONSIBILITY

Go Green Environment depletion has been a serious concern for the world since past many years. In response to that, many organisations have taken several initiatives with the intension to deter the further damage to the environment. In our CSR column, we present to you the initiatives taken by Bill Forge and Tesco in the field.

Manoj Kabre manoj.k@indo-mim.com

We have chosen Environment

duty, however, as most of us

probably one of the reasons

There are various directives

and Sustainability as the

assess, this tends to increase

that global organisations

and regulations that are being

theme for this monthâ&#x20AC;&#x2122;s CSR

the manufacturing costs and

are not voluntarily resorting

imposed by the Government,

contributions. Saving our

ceases the manufacturers to

to environment-friendly

to force the businesses to

Environment is our prime

remain competitive. This is

practices and sustainability.

become sustainable. Some

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December 2016

of the research shows that

he is at work. This develops

economic times of today,

and open critical discussions

sustainability leads to enhancing

a conducive philosophy and

when corporations are keen to

about impact of their actions on

top-line and bottom-line returns,

enables him/ her to educate

boost profits and stay ahead of

environment, effect on carbon

through innovative technologies

his surroundings both at work

competition.

footprint.

developed through corporate

and off-work in terms of similar

Of the Fortune 1000, about

Manoj Kabre, Vice President of Indo-MIM Pvt Ltd, has directed and headed the sales & marketing function for Asia and parts of Europe, spoke at various forums across the world for propagating the MIM technology. His laudable work includes, Chairing – CSR Committee of RBWC, Founding of CaN Trust (NGO), working for needy children. He is also on advisory committee of ‘Your Philanthropy Story’ (YPS) which captures stories through interviews of heroes and the cause they are associated with.

brainstorming and research. There are certain organisations that have successfully utilised environment-friendly initiatives to aid them lowering their costs by reducing their inputs. There is a transformation that is seen in the corporate environment, which is the key to progress.

attitude. At large, this enables a social change, which in turn will lead a better tomorrow. Planting trees is one part of this endeavor whereas utilization of solar energy and electric energy is another dimension of it. We have compiled three such case studies from diverse

70 percent talk about CSR, on their website, but only an estimated 27 percent provide a CSR report. The percentage of smaller companies (that include SME’s) reporting their CSR behavior is even lower. Case studies profiled in this column could be benchmarks for such

CSR has a pivotal role to

organisations in this article

perform in this area. It assists

which elaborate how these

implementing their CSR goals in

organisations to imbibe

organisations have implemented

a structured format, and allow

environment-caring attitude

their efforts and become

them to ascertain the initiatives

and sustainability into their

a benchmark for others to

implemented by the larger

culture thereby making every

emulate. Such efforts, we are

organisations that will trigger

employee breathe it when (s)

sure, will help them in difficult

a concept of benchmarking

organisations that have not been

Committed towards Protecting Environment Bill Forge is an organisation committed,

Procession was taken through these villages

among others, to protect the environment.

to create awareness among the villagers on

It is not only implementing environment

the need for preserving our environment.

protection measures in their plants but also

Over 600 saplings were distributed to

taking this initiative to nearby villages. As a part of the environment day activities 2016, Bill Forge had organised awareness

students, teachers, and villagers. Also saplings were planted in the village park. This was subsequently followed up to ensure

campaigns in two government schools

that a major portion of the saplings grow

and two Anganavadis of the neighbouring

into trees in the years to come.

villages,viz., Vaderamanchanahalli and Kallabalu. Painting competitions on the subject of Environment were organized for the children in these schools and

Bill Forge would focus more on environment protection in the coming years by expanding the scope of the activities. It is open to

Anganavadis. Prizes were awarded to

the idea of associating with NGOs and / or

selected paintings.

domain experts to achieve the objectives.

December 2016

Company: Bill Forge Private Limited Contact: Manjunatha D S, General Manager - Corporate dsm@billforge.com www.martupdate.com

Eco-friendly Transportation for Colleagues Tesco’s CSR work is run on the backbone of colleague volunteering – be it tree planting drives or engaging the community with projects like solar lights. Their ground-up, colleague-led approach puts the focus on the human contribution and gets a significant chunk of our colleague population involved in our CSR as active participants. Here are a few initiatives by Tesco Bengaluru: Eco-friendly transportation for colleagues: Tesco Bengaluru becomes first corporate to adopt an eco-friendly transportation mode for their colleagues. In association with Lithium Urban Technologies they inducted an electric car fleet for colleague transportation. Lithium Urban Technologies are pioneers in sustainable urban transportation that uses smart cars powered by technology. Tesco Bengaluru’s sustainability effort collaborates and creates a wider ecosystem involving colleagues, corporates, NGOs and government bodies. They replaced all our diesel small car fleet with 40+ emission free Mahindra Reva E20 electric cars in 2015. Their pioneering effort aimed to reduce their carbon footprint and create a positive impact on the environment. This is backed by the required Fast Charging infrastructure at Tesco Bengaluru premises. They also benefit from Lithium’s ‘Assurance Stack’ that ensures safety of our colleagues, transparency of

operations and productivity of the fleet. Vehicles can be tracked 24/7 both at Tesco’s transport operations centre and at Lithium’s Network Operating Centre. Aligned with the existing environment-friendly policies, this initiative is aimed at making travel for Tesco colleagues easier and more convenient. Besides zero emission, these electric cars have lower running costs when compared to traditional counterparts. The full value chain is also green as Tesco Bengaluru draws over 50% of its power from hydropower sources, a part of their larger sustainability campaign. a) Solar lights for the communities: Tesco Bengaluru partnered with the local communities and their volunteers discovered the need for street lighting in and around the adopted school at Whitefield. They felt it important to provide a sustainable lighting system so that residents were able to go about their day-today activities with sufficient lighting. Having identified these areas, Tesco Bengaluru came forward to drive this initiative and contribute funds under its CSR programme to light up these locations in Whitefield. The volunteering team at Tesco Bengaluru identified a few locations that were in need of basic lighting. Their team had visited the Nallurahalli village for a tree plantation initiative and Gandhipuram for a street cleaning drive. During these projects, the team identified a dearth of basic lighting; also electric poles weren’t erected in these

areas. Through initial interactions with the community, villagers expressed concerns about unlit roads at night making it difficult for them to go about their lives safely. To bridge this gap, Tesco Bengaluru installed 19 solar lights in public and learning spaces at the Gandhipuram and Nallurahalli villages. b) Building awareness around key events and milestones: Around World Environment Day on 5th June, the team organised a ‘Back To School’ volunteering event at a government school, part of Tesco Bengaluru’s CSR School Adoption Model. They engaged the children in activities themed around World Environment Day, encouraging them to reuse plastic and use waster creatively. The children took part in an art competition on environment-related topics, made paper bags and created fun toys and pen stands with used plastic bottles. c) Afforestation drives: Tesco’s tree plantation drives, in partnership with ‘Say Trees’, an organisation for nature lovers, aims to revive the city’s shrinking green cover by planting saplings in areas that are barren and devoid of greenery. Drives were conducted in different parts of Bengaluru from Whitefield to Koramangala and we planted over 6500 saplings in the city. By partnering with relevant stakeholders we believe we can improve Bengaluru’s green cover and quality of life for its citizens.

Company: Tesco Bengaluru Contact: Aniisu K Verghese, Senior Manager – Corporate Communications & CSR Aniisu.K.Verghese@in.tesco.com

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December 2016

Say YES to Sustainable MSMEs in India The micro, small and medium enterprise (MSME) sector plays a vital role in India’s economy. It contributes to 40% of India’s GDP and accounts for a workforce of 117 million. YES BANK, in FY 2014-15, launched ‘Say YES to Sustainable MSMEs in India’ a first of its kind CSR initiative, to promote environmental sustainability (through Energy Efficiency) and Occupational Health and Safety (OHS) within the Indian MSME sector. This program was launched to help MSMEs increase their energy efficiency (EE), enhance resource efficiency and positively contribute to emission reduction. Through the interventions YES BANK has taken actions to address the growing issue of climate change and promote responsible consumption of resources thereby aligning the project with the sustainable development goals (SDGs). Under the initiative, in FY 2015-16, energy efficiency projects were implemented in 71 MSME units, improving their energy efficiency in the range of 15-20% and resulting in total savings of over Rs. 2.2 Crore. The project resulted in a reduction of more than 6,000 metric tons of CO2 emissions per annum. Additionally, 275 MSMEs also benefited from energy efficiency sensitization workshops.

The project, in its first year was implemented in three locations and in the second year was scaled up to 9 states covering 18 locations. Now in its third phase, the project is being implemented in 11 states covering more than 12 MSME sectors including Foundry, Dyeing, Rubber, Plastic, General Engineering, Textile, Rice Mills, Auto ancillaries, Sports goods and Handicrafts. ‘Say YES to Sustainable MSMEs in India’, was formally featured as part of the India GHG Program (an industry-led, voluntary framework to measure and manage GHG emissions in India) at COP22 in Marrakesh to show-case how India is facilitating an active, constructive and positive environment for ambitious climate action. The aim is to make ‘Say YES to Sustainable MSMEs in India’ a one-stop-solution for EE and OHS requirements of MSMEs in India, enhancing overall performance levels while achieving lower carbon emissions. The Initiative is in line with YES BANK’s Responsible Banking ethos of linking sustainable development with stakeholder value creation and the Bank aims to scale it up to other states covering a wider range of manufacturing sectors.

Company: YES BANK Limited Contact: Responsible Banking Email: responsible.banking@yesbank.in

Cairn takes a step towards Clean and Healthy India Cairn takes a step towards clean and healthy India In what seems to be one of the biggest sanitation and health intervention, Cairn India. In partnership with Rural Development Organization (RDO) & Zilla Parishad under governments Swachh Bharat Abhiyan constructed 20,000 toilets in Barmer District, Rajasthan. Statistics show that the district has more than 90% people practicing open defecation in rural areas and 85% overall December 2016

(as opposed to the average of 50 percent in India) as a whole, which makes the district fall under one of worst socio-economic indicators of the country. The target was to built 20,000 household toilets and educate people about the need of better sanitation and health conditions. The first phase of the project till mid 2016 saw as many as 7000 toilets being constructed. The utilization of the toilets rose over to around 40%, much higher than any other part of the country. After an internal review, Cairn recommended

additions and amendments in the strategy like provision for adequate water, additional bathrooms, focusing on smaller geographical area, construction of toilets in schools and encouraging children to endorse the cause, motivating families etc. The drive has reflected a positive effect with families, local leaders and citizens showing support and helping in endorsing the cause. The detailed casestudy can be read at www.martupdate.com, CSR Section. www.martupdate.com

Evolution of Engineering

The Stone Age Our ancestors started crafting stone tools 3.3 million years ago. What distinguishes us from other species is our capability for making sophisticated tools. Starting with this issue, MART will feature a regular column, “Evolution of Engineering”. Our objective is to trace engineering evolution from pre-history to the present andthis is shaping the future.

Saravjit Singh Saravjit.singh@gmail.com

Engineering is defined as the application of science and technology to the design, build and use of various types of machines, structures, and engines.This concept is picturized in Figure 1.

is an apparatus consisting of interrelated parts with separate functions, and is used for doing work. It is understandable that our ancestors first made and used tools. Machines were developed much later.

Engineers acquire knowledge and use this to design, develop, innovate and use materials, machines, structures, systems and processes forcreating products that serve specific purposes.

The ability to design and use toolsdistinguishes us from all other species. This skill has given direction and pace of change to our lives. The broader history of civilization is also the history of innovation and engineering. Our historical progress can beseen in terms of ages: Stone Age, Bronze Age, Iron Age, Steam Age and Information Age. These ages relate to the way engineering and innovation has shaped our interactions with the world.

Tools and Machines Charles Babbage said, “The difference between a tool and a machine is not capable of very precise distinction; nor is it necessary, in a popular explanation of those terms, to limit very strictly their acceptation.” Simply put,tools are used independently to transform the shape of any material or for other purposes. Whereas, a machine

In this article, we will focus on the Stone Age. A Stone Age civilization uses stone tools, as well as tools used by their predecessors i.e. tools made from the remains of animals and plants.

Till as recent as 10,000 BC, humans lived in the stone age. Metal tools were unknown. Remarkably, since being developed 3.3 million years ago, there were only small innovation in the construction of stone tools till 40,000 BC. Tools made from remains of flora, fauna and stoneare still being used. The difference is that we now use tools made of many other natural and man-made materials. First Two Stone Tool Developments Mode I: Oldawan Industry In 2011, anthropologists unearthed 3.3 million years old stone tools nearLake Turkana in Kenya. These tools are tagged as “Lomekwi 3”. Due to copyright restrictions, we cannot show these tools. However, these stone toolscan be seen at the link http:// africanfossils.org/search

Figure 1: Engineering and its Connect with Science and Technology

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December 2016

Figure 2: Mode IOldowan Industry Chopping Tool

Figure 3. Mode II: Acheulean Industry Hand Axe These tools include sharp flakes of stone, sheared off from larger rocks. Hammers and anvils were also excavated, some of which were huge.The largest tool unearthed hereweighs 15kg. It is an anvil – a toolmaker’s tool. Cobbles selected to make tools were flaked by striking against this large tool. 2.6 million years old tools have also beendiscovered in Gona, Ethiopia. Largest findof similar age tools has been in Olduvai Gorge, Tanzania. Tools from both sites are like those found near Lake Turkana. All these tools are collectively known as Oldowan tools. These tools are of simple construction, mostly using core forms, made from river pebbles; pebblies being struck by a spherical hammer-stone to cause fractures removing flakes from one surface, creating an edge and often a sharp tip. One exampleis shown in figure 2. Blunt end of a stone tool is called the proximal surface and the sharp end is the distal. When using the tool, the hominid held the proximal surface and brought the distal surface down hard on an object he wished to detach or shatter. Mode II: Acheulean Industry

Mode IIstone tools, found in France,date back 1.7 million years. An example of these more sophisticated tools is the hand axe shown in Figure 3. Earliest stone tool makers Kenyanthropusplatyops, wholived near the Kenyan site where the Lomekwi 3 tools were excavated, and Australopithecus afarensis, known from the famous fossil ‘Lucy’, are both likely candidates for being the first stone tool makers. Both these species had a mixture of human and ape-like features, with relatively small brains.However, they certainly had intelligence, cognition and manipulative abilities required to make stone tools.In fact, their tool making techniques and resultant tools remained practically unchanged till 10,000 BC. This is despite us, the more intelligentHomo sapiens, having emerged 200,000 years ago in Ethiopia. Dispersal of Stone Tools Stone tool making and usage existed in southern and eastern Africa between 2.6 and 1.7 million years ago. Travelling groupsof Homo erectus spread

their usage throughout Africa and Eurasia: as far east as Java by 1.8 million years ago and Northern China by 1.6 million years ago. Neolithic Stone Tools Ground stone tools were first made in Japan around 40,000 BC in the Japanese Paleolithic period. Elsewhere, ground stone tools became important during the Neolithic period beginning about 10,000 BC. Ground stone implements, includingadzes and axes, were manufactured using a long labour intensive process of repeated grinding against an abrasive stone, often using water as a lubricant. Because of their coarse surfaces, some ground stone tools were used for grinding plant foods and were polished not just by intentional shaping, but also by use. An excellent example of Neolithicstone tools is axe heads found at a 2700 BC Neolithic manufacture site in Switzerland. These tools are shown in Figure 4. The author Saravjit Singh is the Additional Director of Pushkarna Consultancy Services Private Limited.

Figure 4: Neolithic axe heads found in Switzerland December 2016

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LEARNING CURVE

An Engineer: Like a Mango Tree “If Mango be the King of Fruits, then it belonged to a Kingly lineage: The Mango Tree”

Anthony Aravind anthony88ctyf@gmail.com

Every summer almost the entire nation relishes on one thing: mangoes. Mangoes are a delight for the young and the old alike.The inner child in almost everyone is awakened at the sight of this delicious fruit. I’m not a great lover of mangoes and that in turn made me curious as to why such glee for this humble fruit. My curiosity resulted this article.

you need to know more about the mango tree, to become like a mango tree in your profession.

Ever asked yourself why mango holds the crown of being the King of fruits?Ever cared to know? I didn’t too, until I saw this little kid on the road engrossed in a juicy mango, who couldn’t care less about dirtying himself. As I began to do my research on mangoes the facts and insights were mindboggling. We all thought that the varied range of its taste is the reason for its title, we were wrong all the while. It’s the versatility in its nature,the reason for its title. Yes, Mango is the only fruit that can be consumed as it is, in any form of its state (raw, unripe, ripe) without having to prepare it.This quality can and should be attributed to the tree alone, after all it is because of the tree the fruit is, what it is.

Massive Structure The mango trees that we have seen growing up as kids are not the actual size of its potential, it has been stunted externally for the ease of harvest. On an average a mango tree grows up to 90 feettall and to a crown width of 40ft.

An engineer is like a mango tree, his/ her work (fruit) should be unmatched, indigenous, unique and unparalleled. First

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What makes the mango tree so special? Here are somedistinctiveness of a mango tree and an analogy to the life of an engineer,which will help rebuild yourself as profound andone of a kind engineer.

As an Engineer: How big a person are you? Not the physical stature but your persona. How does your employer/competitor look at you? Weak and feeble or strong and assertive? Napoleon Bonaparte the man behind the French Revolution was small in stature, he measured 5feet 5inches in height but all of history remembers him for his might and prowess.Napoleon wasn’t bogged down by his stature, he stood tall in his persona against his adversaries. Introspect your persona, don’t let any external force haul

your growth for their ease of manipulation. Long Duration of Productivity On an average a mango tree stays in production for more than 40 years, 300 years is the longest tenure a mango tree has stayed in productionfor. Astounding figures isn’t it? This is mainly because of its massive structure and its strength. As an Engineer: Your productivity is directly proportionate to your persona. As an engineer you should be indispensable to your company. If you stay creative, efficient, focused and a contributing factor to your company, there is no way your employer will look for ways to dispose you.The moment you lose your momentum you will be shortlisted to be disposed very soon, because for your employer you are just a deadweight. Deep and Widespread Roots I saved the best for the last, because the highlight of a Mango tree is its deep and widespread roots. A Mango tree can grow its roots to 40ft in depth and as wide as 40ft in radius. I’m going to be elaborate on this, because I want you to become an Engineer that the whole management will look up to. So read through it carefully.

December 2016

Feeder Roots

Long Duration of Productivity

Anchor Roots Massive Structure Tap Root

The root of a Mango tree is departmentalized into 3 categorizations ‘Feeder roots’, ‘Anchor roots’ and ‘Tap root’; each one carrying out its responsibilities effectively and efficiently. Feeder Roots: The feeder roots branch out of tap root and is responsible for imbibing minerals from the soil and storing them for a long term purpose.It is the nourishment factor of the tree and thereby the fruit. As an Engineer: How good are your theories? The application of the theories to your present scenario? Your workmanship? Your upgradation? Reinventing your methods? Do you realize that your knowledge base is your feeder roots’ responsibility? The more updated and informed you are in your area of expertise (everything related to manufacturing) better are your chances of being on top of the line. Anchor Roots: The anchor roots grow 20ft deeper from where the tap root ends and it carries out the responsibility of pushing down the water and minerals 5ft away from its reach, that which is imbibed by other roots. This responsibility of the anchor root makesthe Mango tree drought resistant, by reaching down to the stored water and mineralsduring drought. A perfect back-up

December 2016

resource to keep itself fostered at all times. As an Engineer: What is your back-up resource? Your personality, which comprises of your uniqueness, talents, gifts, ingenuity, experience, indigeneity, the lushness of your culture, and the embodiment of your spirit is your back-up resource and a safe haven in times of drought. Even if your knowledge is outdated you can resort to these inimitable resources you have harvested over many years of your growing-up. Where knowledge fails, personality hails. Tap Root: While the feeder roots and anchor roots are numerous,tap root is a standalone root. It’s the tap root that assigns responsibilities to the feeder and anchor roots. If the feeder and anchor roots are cut off from the tap root, the tap root has the ability to grow them back. If the tap root is cut off, the tree simply becomes a bonsai – living but unproductive.The tap root is the soul of the Mango Tree. As an Engineer: IDENTITY is your tap root. It is your identity that makes you who you are and the reason behind your intellect, knowledge, abilities, talents, accreditations, workmanship, intricacies and all your feats.Even if all else fails, with your identity you can rebuild them, but the moment you lose your

identityyou become a bonsai of a person. Leave alone being an engineer, without your identity you cannot even build rapport with a toddler.Do not let anyone or anything make you lose your identity. It is all these intricate, extensive, exclusive, untiring, and cog like work that makes the mango tree special. Just as a fruit is worth it’stree, your work is worth your totality and not just few components of your work. Check your ground (YOUR ENVIRONMENT), branch out your feeder roots (YOUR KNOWLEDGE BASE), deepen your anchor roots (YOUR PERSONALITY), and never let an axe (competition, work pressure, employer demands, burnouts, work-life stress, family, friends, societal groups, expectations, your boss, your management, your company and etc.) to lay at your tap root (YOUR IDENTITY). Your IDENTITY is the only thing that makes you, YOU. The author Anthony Aravind A is a Counselling Psychologist and a Content Writer based in Bangalore, and specialized in Organizational Behaviour, Marriage and Family Therapy. He is passionate about people, their thought process and their behaviour. He collaborates and brings in his creativity as a professional Musician, knowledge and discernment as a Counselling Psychologist, and radical world view as a Photographer in all his articles.

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learning curve

Patience & Passion Equals

SWAYAM

How often does it happen that people hold on to their dreams till they have achieved it, enduring all the ups and downs? Well, here is a story of patience and passion that inspires us on many levels. One project, eight years and participation of more than 250 students! SWAYAM has earned it all and so have the minds behind it.

Nazia Ali nazia@martinfotech.in The success story of SWAYAM is orbiting the earth with a great velocity. What started with a mere support to a fellow institute, turned into a fully fledged research and development mission. It all started 8 years ago, when the students of IIT Bombay approached students of the Astronomy Club of COEP, seeking help to build a ground station to track their student satellite Pratham. The students from Astronomy Club were struck by an idea to build their own satellite. Soon the idea was fetched to the professors and management. After continuous discussions and meetings, the team of SWAYAM reached to a conclusion where they decided to build 1U satellite which

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could be used for two way communication between small vessels in sea which needs support or rescue and ground station situated at COEP and from there the information could be given to nearest port and rescue can be arranged. After rigorous brainstorming sessions and securing approval and financial assistance from COEP for the project, the team was able to attain conceptual design review and permission from ISRO to proceed with the project by 2010. The subsequent years saw gradual but substantial developments in the project. In the journey to space, the team of SWAYAM ventured many star moments.

First was when the team was successful in establishing the base station at COEP in 2012. The preliminary design review was successfully cleared by CSAT team at ISRO the next year. Nishchay Mhatre, the project manager in the early years, not only presented two papers at 62nd IAC conference, he is the first Indian to win Luigi Napolitona award. The consecutive years brought great opportunities for the students to participate in various national and international conferences. Every year the team climbed a step closer to the destination. The nano-satellite built has a volume of 1000cc, weighs one kilogram with cube dimensions being 10cm*10cm*11.35cm. December 2016

Visit by Dr. Vedachalam, Space Scientist, ISRO SWAYAM has been installed with sub systems namely, Power, Onboard Computer, Structure and thermal management, Communication and Attitude Control System. What makes the nano- satellite one of its kind in India is its Passive Attitude Control System. The satellite houses a payload capable of half duplex communication over the HAM frequency band which enables it to receive, store and transmit messages from one corner of the globe to the other. The team was supported by eminent personalities from renowned organizations. Constant visits, lectures and reviews by experts like Dr. Vedachalan and Dr. Madhav Dhekne from VSSC, Dr. Raghav Murthy from ISAC and Mr. Pramod Kale and Dr. Anant Patki from ISRO helped the team to pave their way to success. The students got an opportunity to explore their limits, increase their knowledge and gain wider perspectives while doing this project. The project saw a participation of more than 250 students. Since 2009 every year new students were selected to join the

team of SWAYAM. The selection involved preliminary screening, personal interview and a small problem statement involving practical component. The selected interns were given series of presentations by the senior students about all the subsystems and work done by earlier team. The whole project would not have been possible without the support of the faculty. The faculty at COEP walked alongside of the team throughout the journey, providing necessary guidance and the finances. In a government aided institutions, it is rarely seen that the students have brought such credibility to the research work at academic level, as they lack resources and encouragement from the institution itself. SWAYAM witnessed a huge participation. A break less effort that the students continued to put for 8 years has payed off really well. The nano member of COEP, SWAYAM was launched on 22nd June 2016 by ISRO. “We weren’t expecting the project touched the lives of the students at COEP in many ways. Priya Ganadas, a member of the founder batch says, “I had the privilege to be part

of the founding team for COEP’s Satellite Initiative. The founding team for COEP’s Satellite Initiative was group of close knit, enthusiastic like minded friends. We met each other at COEP’s Astronomy Club which I consider the very reason for existence of the satellite initiative. Knowing each other’s morale and work ethic, it was easier for us to function as a team and to collectively commit to a far in future, seemingly difficult goal - designing and building a satellite at COEP”. It was not just an opportunity for one to explore one’s creative mind or develop innovative approach but also a chance to learn team work. Students, who hardly interacted, came together with diverse ideas and enthusiasm. The launch of SWAYAM was a thrilling experience for these young minds. SWAYAM is a reflection of the huge potential that India harbours. The satellite speaks for the creative souls that are just looking for an opportunity to give the world something to be proud of. SWAYAM has made a history and its creators are on the way of making many more.

Swayam ready to fly December 2016

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From The BUILDERS! An institution is indeed a place where people come together with the sole intention to gather knowledge and reproduce the knowledge in a practical form. SWAYAM is one such episode of the process from gathering to reproducing. While the brains got nurtured by knowledge, the hearts shared deep feelings of friendship, togetherness, inspiration and trust. SWAYAM was not an easy deal for these brilliant minds. Setbacks, stagnant moments and disappointment were as much part of the journey as the success. Many a times it took days for the students to overcome the hindrances and solve the problems at hand. “More than once I think! There have been days in testing that nothing worked at all and we had to face disappointment. We had a strong documentation system, so if we went bad a particular step, we would go back a step and scrutinise the mistake and try to rectify it” says Umair. Talking of the satellite, what the students admire about the satellite is the friendly, low cost nature of it. “One normally uses high conducting alloys for the antennas but what we used was a regular carpenter’s measuring tape”, chuckled the dexterous kids.

We look after the attitude determination and control. Our part involves the controlling the satellite while its up there in the space. One of our objectives was to passively stabilize the satellite and we were actually able to do it pretty well. Mihir Paranjape ADCS Sub System

To our surprise, the project was a great success and the beacon could heard in different countries all over the world. USA, Argentina, Japan and many states in India could hear the beacon. This gives a sense of pride to us. Umair Daimi Project Manager

I have recently joined the team. I am learning a lot of new things and its fun working with the team and looking forward to learning more.

The passed out students were still a part of the project. Each one of them stood by the newcomers, supporting and guiding them through the difficult times. The passion for SWAYAM never died and all the seniors acted as a solid pillar to the newbie researchers.

Praveen Project Member

The D Day!

Our responsibility was to build the whole satellite, its configuration and orientation was set by us. We also designed the system that controls the temperature of the satellite. It was my first successful project. It is a great pleasure working with the team.

After a wait of eight long years and real ocean boiling process, the day had finally arrived when the makers of SWAYAM gather at Satish Dhawan Space Centre, Sriharikota to see their success touch the sky and establish itself in the endless space. Quickening heartbeats and enormous applauds had filled the space. “After about 45 minutes we heard the first beacon, all of us got really excited, even the seniors who had joined us for the launch”, said Manasi.

Ajinkya Structure sub system

Looking Forward... There is no stopping for those who starve for learning. After SWAYAM , the students of COEP have geared up for a new project, CSAT2. The mission objective is to justify solar sails as an alternative means of space travel by manoeuvering from low earth orbit to a higher orbit and to collect useful scientific data during its journey.

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SWAYAM 2 will have solar sails providing large reflecting areas by the help of which the satellite is expected to change its orbit independently. Manasi Project Member

December 2016

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learning curve

Innovation for a Cause Technology has always been a topic of debate but when it has the potential to fight the social abnormalities; it has time and again proved to be a boon to people who know how to take the right advantage of it. A group of engineering students from IIT Delhi took an innovative step towards women safety, using the right technology. Paras Batra along with his batchmates from IIT Delhi cofounded Leaf Wearables, and now takes care of the Sales and Marketing. In conversation with Paras Batra, he reveals insights of the exceptionally remarkable project, SAFER.

SAFER is an initiative towards women safety. What inspired you to come up with such a product?

Could you tell us about the features of the product and the technology you have used in it?

from people about how much this solution

I went to Singapore on a research scholarship in 2013 when I saw their startup culture. I saw young college students working to solve the problems of their country. Singapore is a fairly small country with much lesser problems to cater compared to India. That’s what inspired me to come back and do something of my own. Luckily my co-founders experienced the same thing during their research in USA and we were on the same page that we wanted to start a venture that solves grand challenges of India.

Unlike a lot of safety apps that are available on the play store and app store, we did not shy away from building a hardware that makes the solution feasible. It is almost impossible to take your phone out from the handbag, unlock it and then use the safety app that you never use and that too in case of a distress situation.

Are you working on making any further

That’s why we built SAFER Smart Pendant that lets you reach out for help with a double press and it is easily accessible since you are wearing it. The smart pendant is paired with the user’s smartphone via Bluetooth and pairs via SAFER by Leaf app. On a double press, all the guardians receive a call for help and an alert with live tracking of the SAFER user

The innovation was initiated during your

In India, there were a lot of problems but our focus came on safety when I was boarding a bus from Munirka Bus Stop for my college and shared with my neighbor that I was going to move to a better place due to safety issues and he told me that Nirbhaya case happened from the same bus stop. This made me think about how nothing has changed since then and no one is trying to even do anything about it. That’s when we thought of taking up this huge challenge of solving safety issues in our country.

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When and why did you think of commercializing the innovation? Yes, SAFER started as a college project but we thought of commercializing it when we won the Gitex Technology Week in Dubai after getting tremendously positive feedback

is required. That’s when we pledged to turn this concept into reality within 1 year

advancement in the product? We are working on making the technology smaller and even more compact so it can go in to smaller form factors like earrings and rings also. We also aim to partner with jewelry companies for designing the same

graduation as a college project, I suppose, could you share your personal comments on the overall experience with the project? College was the time when no one was expecting anything from us. We were free birds and that’s the kind of environment in which innovation breeds. We never thought anything was impossible. We went hard at every challenge that came our way and the best part is that we brought it to market. A lot of college projects don’t come to life ever but SAFER managed to be an exception because of my great team of co-founders who turned the odds in our favor. December 2016

Plot No. 347A, 2nd Phase, KIADB Industrial Area, Harohalli, BENGALURU-562112 Kanakapura Taluk. Ph: 080-26396461 / 41632962 / 99456 95322 Manfred Maier Email: fenmet@gmail.com , www.fenfemetallurgicals.com Managing Director & COO, HELLER December 2016

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engineering excellence

Cloud Based CAD, It’s Real, It’s Here! Before a year or so it was difficult to imagine someone working in CAD software from a regular web browser like chrome or Mozilla which we use to do our usual google search. But now it has become a reality. For the first time in the history of CAD we have couple of options of fully free CAD environment. This is a great boon for hobbyists, educators, students, freelancers and startups.

Kesava Prasad prasad94@gmail.com

It has become a fact that one can now create an account online on a specific site, as in facebook or Linkedin and start creating 3D models and designs in a browser! Nothing to install! Nothing to save! I am talking about serious mechanical design and not simple 3d models users create, so that they can 3D print it. For such needs there are tools like TinkerCAD and 123D Design from Autodesk. To understand what this is all about please login to www.onshape.com, the world’s first cloud based professional CAD. In fact there is yet another tool called Fusion 360 from AutoDesk, the makers of AutoCAD. However this is not full cloud CAD. This has it’s advantages and disadvantages however. Being a user of Onshape since it’s early days I can assure that this truly is a revolution that is going to take the CAD world by storm. When I was in Japan last year for couple of months I interacted with my engineers in India through this cloud based CAD and it was a great experience to share and

collaborate online, live. One can do design reviews online; add comments, ask someone to follow our screen and so on. Even though I have been mentioning Onshape here specifically, I am not here to promote it in any way. It’s only because it is only the true cloud CAD available as of now. Autodesk’s Fusion 360 enables you to collaborate and share, however the software needs to be installed on a PC or Mac. However full cloud CAD will work from a browser, which means it is independent of the operating system you have. Nothing in this world is perfect, and Onshape has its limitations too. It requires a reasonable amount of internet bandwidth to operate, at least 2 Mbps. Coming to the pricing part, Onshape comes with a price point of 100 USD per month per user for using private documents (read projects). However it is completely free to use if you can make your document public.

Public documents can be accessed by any Onshape user on the internet if they happen to find your document by searching it. Fusion 360 however offers a free option for startups and students for one year which could be extended. For the first time in the history of CAD (as far as I know) we have couple of options of fully free CAD environment. This is a great boon for hobbyists, educators, students, freelancers and startups. To summarize, we are in a connected world now, which is going to influence the way we work, eat and sleep. Design is no exception. Mr. Keshava Prasad is a mechanical engineer with more than 15 years experience in industry and academics. He has worked in Tube Investments (Chennai) for 5 years as a machinery designer and after a short stint as a lecturer in an Engineering College, has been working as an independent electro - mechanical product design/ technology consultant.

The picture shows a user who is accessing the design on a smart phone. This is true collaborative design

The screenshot shows it is nothing but a chrome browser inside which you can see a fairly complicated 3D model / design of an engineering part. Something like this was difficult to imagine two years back. The interesting thing is that the same model or design can be accessed and edited by more than one user simultaneously

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December 2016

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February 2014 2015 November www.martupdate.com 61

techfest

Shifting Paradigms at QUARK 2017! QUARK is an opportunity not just for engineering students but also for students at high school level, to explore lifealtering technological advancements and academia in an off-beat way through Olympiads, lectures and practical activities. Showcasing artistic talents and management skills, testing creative limits and indulgence in exciting games are some of the perks that QUARK has to offer to the student community. Following is the synopsis of the event.

Apeksha Jain apeksha@bits-quark.org

Quark 2017, the annual techno-management festival of BITS Pilani, K.K. Birla Goa campus, will be held from 3rd-5th February 2017. This year, the theme of the festival is “Shifting Paradigms”, for it embraces the changes that come with lifestyle-altering technological advances in the past few years. Quark features a wide range of events spanning across 8 different categories (Corporate, Design and Build, Elixir, Specials, Programmers Inc., Electrify, Roboficial, and Initiatives). Apart from the 40+ events that will go on during the three days of the fest, there are 6 technical workshops as well which will be organised by giants such as NVIDIA, Mathworks and Texas Instruments.

Outside the 8 categories, there are a few other popular events that attract students and participants from all over the country such as BITSMUN, Matka (one of the largest college gaming competitions), and Cubing and for the first time a photography event, Shutter Up. In the past few months Quark has already organised several prefest events including a Codejam in November (19/11/16) which was in association with CodeChef. Apart from that Quark made an effort to contribute to the noble cause of blood and organ donation by means of it’s social initiative RED (wherein it conducted a blood donation drive in Indore). Over the summer, Quark also organised qSAT (the Quark Scholastic Aptitude Test), an Olympiad for

school students in classes 8-12 in cities like Ahmedabad, Bhopal, Kota, Trivandrum and Lucknow. In the months leading up to the festival, Quark invites guest lecturers from all over the world to talk to students at BITS as part of it’s TeqFLIX initiative (a telepresence lecture series). This year some of the famous speakers include Adam Cheyer (the co-founder of Siri), Subir Gokran (executive director at IMF) and Miguel Nicolelis (a pioneering neuroscientist). Quark is on track to maintain its stance as one of India’s best techno-management festivals. Apeksha Jain is an active member of the organising committee of QUARK 2017 and the heads the Media Coverage Department. For more details visit: www.bits-quark.org

Robowars at QUARK 2016.

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December 2016

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CUTING EDGE

A Generation of Innovation Science has never failed in changing people’s perceptions. Technology has encouraged people to think out of the box and bring out the best for the world. This has brought innovations that not only aims at attaining technological superiority but also fulfill the responsibility and duties towards preserving and enhancing the resources to create the perfect stage for development.

Ramya Ramakrishnan ramya.ramakrishnan.rr@gmail.com

Cutting edge stands for all the ideas that has or will change the face of humanity as we know it. Four such astounding breakthroughs that will revolutionize science in a zillion ways have been covered in this column. The world has witnessed a considerable growth and expansion in technology in the past 2-3 decades. The concept of “Artificial Intelligence” that is developing systems that can think and perform tasks that generally require human intervention like decision making, speech interpretation and use of logical analysis is a grabbing attention all over the globe. Google’s self driving car is an example of one such vision. The project will make driving easier and hassle free for

tedious jobs like logistics, transportation and commuting long distance. It will also open avenues for further research in role of robots and artificial intelligence in automobile sector. The next step into space research, “THE MARS ROVER 2020” was announced by NASA on December 4, 2016. The rovers are similar to the six-wheeled, one ton predecessor “Curiosity”, but will be armed with additional instruments for exploring and in-depth scientific and technological investigation on the red planet. Many unanswered question about existence of life on mars, are expected to be reveled by Mars 2020. The depletion of our natural resources and degrading environmental conditions are

posing threat to life on earth. Development and environment go hand in hand therefore scientist and researchers are opting for paths which will maintain a perfect balance between the two. With introduction of all weather solar panels scientists have stepped up their game to conserve our environment. This innovation, as the name suggests, can be utilized all twelve months of the year. A group of talented Indian scientists have successfully found a toxic free alternative in the field of medical research. The Quantum Carbon Dots have proved that everything provided to us by nature can never be waste. These innovations gives us hope, ignites our mind and awakens the desire to keep going and make this planet a better place to live in.

Mars Rover 2020” next step into the Future

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NASA announced the launch of the yet unnamed Mars2020 a part of Mars rover mission by NASA’s Mars Exploration Program on December 4, 2016, at the fall meeting of American Geophysical Union, in San Francisco.

of 2020 and is expected to reach its destination by February of 2021. Mars2020 would explore the signs of past life on mars and collect sample in small piles across the surface. The mission will be managed by Jet Propulsion Laboratory. The rover will follow the design of its precedent “Curiosity”.

The rover is set to launch in summer

For more details visit- mars.nasa.gov

December 2016

Waymo: Googleâ&#x20AC;&#x2122;s Self-driving Car Alphabet Incâ&#x20AC;&#x2122;s Google self-driving car project recast itself as Waymo, an independent entity within the technology giant, as executives suggested the company is close to bringing its autonomous driving to the public. The car came in October 2015, when one of the companyâ&#x20AC;&#x2122;s self-driving cars gave the first fully autonomous ride in

Austin, Texas, to a blind man with no one else in the car. Until now, the program has been part of secretive research unit Google X. Possible applications will be in ride-sharing, transportation, trucking, logistics, and personal use vehicles.The company has reiterated that it has no intrest in producing self driving cars, but rather in developing the technology to drive them.

Welcome a new revolution in harnessing Energy Solar energy has time and again proved to be an efficient source of renewable energy.The availablity of this energy is highly subjected to climatic factors.To overcome these shortcommings, a team of scientist from Qingdao, China, has come up with an all weather solar panel. This solar panel is coated with single atom thick graphene that generate electricity from the raindrops that come in contact with it.

by separating ammonium, calcium and

The graphene coated solar panel works

visit- understandsolar.com

sodium ions from the rainwater. These ions then cling to the graphene forming pseudo capacity system that generates electricity from difference in potential from each layer. Thus all weather solar panels answer the question of production of electricity all round the year. For more details

Sugarcane waste for Medical use Researchers from University of Madras have come up with a medical breakthrough by developing Bioflashlight with the help of sugarcane baggies. The Bio flashlight or Quantum Carbon dots, once injected into the body generates clear image by illuminating the part and assisting surgeons.The production procedure includes use of organic solvents and

December 2016

centrifual processes. The florescent properties of the Quantum Carbon Dots are effective and toxic free. Production of Quantum Carbon Dots provides farmers with a way to generate income by selling the waste baggies. It also puts an end to burning of agro waste and supporting the concept of sustainable development. For more details Visit- pubs.rsc.org

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lETâ&#x20AC;&#x2122;S tALK

What Makes a

Young Leader? 66

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December 2016

Sameer Kelkar, the CEO of Grind Master Machines Pvt. Ltd, loves to venture into new horizons of Robotic Applications such as Grinding, Deflashing, Fettling, Machining and many others. With his leadership Grind Master, a pioneer and leader in special purpose machines for Metal Finishing, Deburring, NanoFinish and solutions including Robotic automation and Abrasives, has also several registered designs and technology patents (pending) in the field of microfinishing and superfinishing. An explorer at heart, Sameer Kelkar, is a Silver Medallist and Graduate of IIT Bombay, and MS in Robotics from University of California, Berkelet. In conversation with Mart, Mr. sameer Kelkar talks about his vivid experiences, from being an engineering student to leading a successful organisation.

Do you feel engineering is perceived as a job oriented course rather than an opportunity to explore and create?

students have engaged themselves in the incessant rat race, do you feel becoming an engineer was easier 10 years ago?

Engineering is one of the most prominent higher education subjects in India. Apart from the job opportunities it brings about, it is also sought for due to the scope for further studies abroad.

I don’t think it as easier or harder. If you talk about IIT JEE, getting into IIT was definitely harder 10 years ago, simply because there were fewer IITs.

Our education system is very competitive. It creates a view of perceiving every course of action in terms of “scope” and “opportunity” in materialistic terms rather than inculcate the pleasure of the discipline itself. Thus most students land up perceiving engineering for its job opportunities rather than exploration and creativity.

The Startup culture in recent years has had a very positive effect on students, and I would say that the “Rat” race has actually reduced! More students are now pursuing their passion rather than set paths. I am glad that the generation that has stepped out of colleges in 2000s has a very diverse set of opportunities in front of them than earlier times.

You are a product of IIT, given that IITs are the most sought institute for engineering, how challenging was it to get into the institution and further perform to its reputation? Cracking the IIT JEE is pretty tough. I worked very hard for 2 years to get a good rank in the entrance exam. Consistent 10-12 hours a day of study, based in Aurangabad (where good coaching was not available in 2000) was challenging but also fun. Such preparation instills a confidence, mental toughness that continues through life. I firmly believe that one of the reasons IIT Graduates do so well later is BECAUSE of the tough preparation for getting into IIT. The underlying values of Discipline, Rigour, Detailing and most importantly withstanding high pressure situations are invaluable assets. Performing to the reputation of IIT thus came naturally to me. Considering the present scenario, where

December 2016

Talking about the life in IIT, students have many fantasies revolving their heads. Could you share your experience at IIT? In IIT one shares a terrific peer group of students, good environment and fairly good courses and teachers. Though there can be improvements in terms of giving more hands-on experience, more exposure to industry and so on. One hears lots of stories of students feeling too much pressure at the IITs. I really find that strange. Believe me the pressure to get into IIT is far more than the courses at the IIT!! Co curricular life in campus is extremely lively, with continual sports, cultural, social events. This is as much learning as the academics. I really enjoyed the 4 years at IIT Bombay and consider them as one of the best days of my life.

You are the second generation running the business; did you experience any difficulties dealing with the pre-established work culture of the company? Grind Master had a dedicated sincere workforce with a passion for machine building when I joined. This was a very good platform to build on. As a young engineer and business leader I had to earn the respect of all the team members. I have been trying to transform the work culture into a more professional and also more fun and succeeded partially in doing so. How long have you been associated with Grind Master? Did you begin your career at Grind Master with the post of CEO? I have been associated with Grind Master since 2010 (6 years). I joined the company as an Engineer in R&D and my first project was to develop Robotic Automation as a product and then a line of business. I then got an opportunity to head a business vertical building Special Purpose Machines and Automation solutions and further opportunities in setting up new systems and processes in the company. Then in 2014 I got into Sales and Business Development functions. I am glad to say that I am the first ‘professional’ CEO at Grind Master since April 2016. You seem to be really passionate about engineering and your business, any tips you would like to give our young engineers who aspire to become an entrepreneur? Follow your passions. Keep an open mind. Explore. Explore. Explore.

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Industry Focus

Empowering the Power Sector in India! India has one of the most diversified and vibrant power sectors in the world. Sources of power generation range from conventional sources such as coal, lignite, natural gas, oil, hydro and nuclear power to viable non-conventional sources such as wind, solar, and agricultural and domestic waste. Energy demand in the country has increased rapidly and is expected to continue the trend in the coming years.

Arnab Mondal arnab@martinfotech.in

Market Size: Indian power sector is undergoing a significant change

totaling Rs 1,00,000 crore (US$

developments in the Indian

FY 2014-15, representing a

14.91 billion) by 2020, and wind

power sector are as follows:

growth of about 5.64 per cent.

power capacity is estimated to

that has redefined the industry

The Planning Commission’s 12th

outlook. Government’s focus on

Five-Year Plan estimates total

attaining ‘Power for all’ has given

domestic energy production

momentum to capacity addition

to reach 669.6 Million Tonnes

in the country.

of Oil Equivalent (MTOE) by

Total installed capacity of power stations in India stood at 308,834Megawatt (MW) as of November 30, 2016. Electricity generation rose 4.99 per cent with 777.506 (Billion Unit) BU till 30 November 2016.The electricity generation target for the fiscalyear (FY) 2016-17 has been set as 1178 BU, i.e. growth of around 6.38 per cent over actual generation of 1107.822 BU for the FY 2015-16. The

1048.673 BU generated during

2016-17 and 844 MTOE by 2021–22. India’s wind power capacity, installed in 2016, is estimated to increase 20 per cent over last year to 2,800 MW, led by favourable policy support that has encouraged both independent power producers (IPP) and non-IPPs. India is expected to add nearly 4,000

over 23,000 MW in June 2015, with an addition of about 4,000

India.

Investment Scenario

International Finance

Around 293 global and domestic companies have committed to generate 266 GW of solar, wind, mini-hydel and biomass-based power in India over the next 5-10 years. The initiative would entail an investment of about US$ 310–350 billion.

2016, the industry attracted US$

2,133 MW in 2015.

10.48 billion in Foreign Direct

expected to attract investments

EDF plans to invest US$ 2 billion

years.

nearly twice the addition of

1107.822 BU as compared to

Energies, has announced that in renewable energy projects in

Between April 2000 and March

India’s wind energy market is

French power major EDF

MW per annum in the next five

MW# of solar power in 2016,

generation during 2015-16 was

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almost double by 2020 from

Investment (FDI). Some major investments and

Corporation (IFC), the investment arm of the World Bank, plans to invest Rs 840 crore (US$ 125.3 million) in Hero Future Energies Limited, the renewable energy arm of the Hero Group, which will be used to fund the construction of solar and wind power plants. GAIL India Limited plans to enter into a partnership with California-based Bloom Energy Corporation to pursue natural gas-based fuel cell power December 2016

Between April 2000 and March 2016, the industry attracted US$ 10.48 billion in Foreign Direct Investment (FDI).

generation, which is expected to help the country move away from relying on capital intensive fixed power infrastructure to capital light and soft infrastructure. Power Finance Corporation Limited (PFC) has provided a financial assistance of Rs 13 crore (US$ 1.9 million) and collaborated with National Green Highways Mission (NGHM) under National Highways Authority of India (NHAI) for plantations work on NH7 in Nagpur region under their ‘Adopt a Green Highways’ Program. The State Bank of India (SBI) has signed an agreement with The World Bank for Rs 4,200 crore (US$ 626.3 million) credit facility, aimed at financing Grid Connected Rooftop Solar Photovoltaic (GRPV) projects in India.

Renewable Energy (MNRE) has signed an agreement with Germany-based KfW Development Bank to fund the Rs 300 crore (US$ 44.7 million) floating solar project in Maharashtra and Kerala, which is expected to generate over 310 GW of green energy. CLP India, one of the largest foreign investors in India’s power sector, has acquired a 49 per cent stake in SE Solar, a Special Purpose Vehicle (SPV) set-up by Suzlon Group for building a 100 MW solar energy plant at Veltoor in Telangana, for Rs 73.5 crore (US$ 10.96 million). The Ministry of New and Renewable Energy (MNRE) plans to launch an integrated bio energy mission with an investment of Rs 10,000 crore (US$ 1.5 billion) from FY 201718 to FY 2021-22, aimed at enhancing the use of bio-fuels

The World Bank Group has committed to provide US$ 1 billion for India’s solar energy projects and plans to work with other multilateral development banks and financial institutions to develop financing instruments to support future solar energy development in the country.

like ethanol and biogas and

The Ministry of New and

energy sector over the next

December 2016

reducing consumption of fossil fuels. Canada’s second largest pension fund, Caisse de depot et placement du Quebec (CDPQ), has set up its office in India and committed to invest US$ 150 million in the Indian renewable

three to four years. Sembcorp Industries have launched a 2,640 Mega Watt (MW) Sembcorp Gayatri power complex worth US$ 3 billion in Nellore, Andhra Pradesh which

The Government has identified power sector as a key sector of focus so as to promote sustained industrial growth. Some initiatives by the Government to boost the Indian power sector:

is the largest Foreign Direct

Government plans to set up a

Investment (FDI)–driven project

US$ 400 million fund, sourced

on a single site in the thermal

from The World Bank, which

power industry in India.

would be used to protect

SunEdison, world’s largest renewable energy company, plans to continue its focus on ‘Make in India’ by further reducing the cost of renewable energy and developing over 15 gigawatts (GW) of wind and solar projects in the country by 2022. Aditya Birla Group has announced a partnership with the Abraaj Group, a leading investor in global growth markets, to build a large-scale renewable energy platform that will develop utility-scale solar power plants in India. Sterlite Grid, India’s largest private operator of transmission systems is joining hands with US major — Burn & McDonnell for its Rs 3,000 crore (US$ 444.72 million) power transmission project in the Kashmir valley. Government initiatives

renewable energy producers from payment delays by power distribution firms, while at the same time protecting the distribution firms from the shrinking market for conventional grid-connected power, caused by wider adoption of roof-top solar power generation. The Ministry of Power plans to set up two funds of US$ 1 billion each, which would give investment support for stressed power assets and renewable energy projects in the country. Mr Piyush Goyal, Minister of State with Independent Charge for Power, Coal, New and Renewable Energy and Mines, launched an online portal for star rating of mines, which will bring all mines to adopt sustainable practices, and thereby ensure compliance of environmental protection www.martupdate.com

and social responsibility by the mining sector. The Ministry of New and Renewable Energy (MNRE), which provides 30 per cent subsidy to most solar powered items such as solar lamps and solar heating systems, has further extended its subsidy scheme to solar-powered refrigeration units with a view to boost the use of solar-powered cold storages.

promoting the use of renewable

megawatt to the total installed

With an investment potential of

energy sources and giving a fillip

capacity.

Rs 15 trillion (US$ 223.67 billion)

to government’s Green Port Initiative.

Mr Piyush Goyal, Minister of State (Independent Charge)

in the next 4-5 years, the Indian power sector has is all set to offer immense opportunities in

The Government of India

for Power, Coal and New &

and the Government of the

Renewable Energy outlined

United Kingdom have signed

Government of India’s goal

an agreement to work together

to provide electricity to every

Currently, the government’s

in the fields of Solar Energy

home in India by 2020, while

goal is to generate two trillion

also focusing on ensuring the

units (kilowatt hours) of energy

cost of power is affordable to

by 2019. This means doubling

everyone.

the current production capacity

and Nano Material Research, which is expected to yield high quality and high impact research outputs having industrial

Mr Piyush Goyal, Minister of State with Independent Charge for Power, Coal, New and Renewable Energy and Mines, inaugurated the Tarang (Transmission App for Real Time Monitoring & Growth) mobile app and web portal for electronic bidding for transmission projects, which is expected to enhance ease, accountability, transparency, and boost investor confidence in power transmission sector.

relevance, targeted towards

The Ministry of Shipping plans to install 160.64 MW of solar and wind based power systems at all the major ports across the country by 2017, thereby

many as 10,000 solar, wind

addressing societal needs. The Ministry of Petroleum and Natural Gas is seeking to enhance India’s crude oil refining capacity through 2040 by setting up a high-level panel, which will work towards aligning India’s energy portfolio with changing trends and transition towards cleaner sources of energy generation. Government plans to start as and biomass power projects in next five years, with an average capacity of 50 kilowatt per project, thereby adding 500

Government of India has asked states to prepare action plans with year-wise targets to introduce renewable energy technologies and install solar rooftop panels so that the states complement government’s works to achieve 175 GW of renewable power by 2022. Government announced a massive renewable power production target of 175,000 MW by 2022; this comprises generation of 100,000 MW from solar power, 60,000 MW from wind energy, 10,000 MW from biomass, and 5,000 MW from

power generation, distribution, transmission, and equipment.

to provide 24x7 electricity for residential, industrial, commercial and agricultural uses. The government is taking a number of steps and initiatives like 10-year tax exemption for solar energy projects, etc., in order to achieve India’s ambitious renewable energy targets of adding 175 GW of renewable energy, including addition of 100 GW of solar power, by the year 2022. The government has also sought to restart the stalled hydro power projects and increase the wind

small hydro power projects.

energy production target to 60

Looking forward

20 GW.

GW by 2022 from the current

India’s has an ambitious renewable energy targets of adding 175 GW of renewable energy, including addition of 100 GW of solar power, by the year 2022.

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December 2016

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Witness a true international exhibition with state-of-the-art infrastructurewww.martupdate.com 71

innovation

DMG MORI Software Solutions: Products and Solutions for the Digital Transformation “Industry 4.0” is dominating discussions of the future like nothing else, particularly in the machine tool design sector. As the world’s leading manufacturer of machine tools, DMG MORI is supporting its customers on their path to complete digitization with the help of the CELOS® app-supported system and with other intelligent Software Solutions.

DMG MORI is promoting CELOS® and intelligent Software Solutions as an elementary basis of the transition to full digitization of production process chains. The change to digitization is becoming ever clearer – particularly in the field of machine tool design. In turn, this means that software in the production environment is becoming increasingly important. For this reason, companies in the industry are following developments particularly attentively. They know precisely that the foundations for Industry 4.0 must be laid today and in the immediate future in day-to-day production. DMG MORI is supporting its customers in the digital transformation with the help of integrated solutions, which can be connected seamlessly to one another. CELOS® from DMG MORI A central component of DMG MORI’s customer-oriented innovation strategy is the app-supported CELOS® operating and control system, which the machine tool manufacturer introduced approximately 3 years ago. Since then, it has been

continuously and very specifically developed. Using a common interface for machine and office PC, both manufacturing and production planning staff can manage, document and visualize the sequence of jobs and processes as well as the machine data. Along with its tasks on the factory floor, CELOS® also enables data to be exchanged with high-level structures thanks to its open architecture. CELOS® therefore enables the customer to fully integrate his machines into the company organization while, at the same time, creating an interface between the machining process and cyber-physical production systems of the future. The advantages for day-to-day operation are impressive: a time-saving of 30% for set-up, and half the effort and time required for calculating technical values or for searching for important data are just one example of savings, which can be achieved with CELOS®. Thanks to the continuous development of further future-oriented applications, CELOS® ensures a trouble-free introduction of Software Solutions for Industry 4.0. An excellent example is the CELOS®

CONDITION ANALYZER. In conjunction with the I4.0 sensor pack, on the one hand, this provides the user with a perfect software tool for monitoring machine condition and machining process, enabling him to carry out timely performance and condition analyses directly at the machine or externally via our CELOS® PC. On the other hand, in the second step, the data gathered by the sensors and locally conditioned can be forwarded to a cloud platform. Here decisive knowledge for a reliable “predictive maintenance” solution can be derived using an algorithm-based long-term evaluation. Customers therefore save maintenance costs and have an effective tool for substantially avoiding unplanned downtimes. In addition, along with 50 functional expansions and improvements relating to the 16 current standard APPs, at AMB, DMG MORI will for the first time be presenting optional APPs, such as the CELOS® PERFORMANCE MONITOR for measuring Key Performance Indicators (KPI) or for so-called OEE analyses.

CELOS® enables networking and full integration with the company organization.

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December 2016

Shop-floor-oriented programming is still extremely important, particularly in the production of individual workpieces and with small and mediumsized production batches. 24 special DMG MORI technology cycles enable direct programming to be carried out at the machine 80% faster using a dialog system. Here, outstanding examples include different cycles for the production of tooth systems and gear wheels.

What is more, with the CELOS® DEVELOPER as a creative development environment, the CELOS® ecosystem has now also been opened up to third-party providers. The CELOS® CLAMP CHECK and the CELOS® SURFACE ANALYZER are the first two representatives of this new generation of CELOS® partner APPs, which will now be successively followed by further innovations. CELOS® CLAMP CHECK significantly increases machine safety in the turning area based on a wireless in-process monitoring of clamping forces. On the other hand, the CELOS® SURFACE ANALYZER, which is certified for medical and aerospace applications, determines the surface quality of the component during the process. The DMG MORI process chain - a key component of the software strategy The DMG MORI process chain is a good example of a successful digital transformation and a practical link between the virtual and the real world. This statement is substantiated not only by the many successful customer applications, but also based on the competence partnership between DECKEL MAHO Seebach GmbH and the Porsche LMP1 team. The background of this collaboration is the premium partnership between DMG MORI and the Porsche Motorsport team. Last season, Porsche were victorious in the long-distance world championships as well as in the driver’s and constructor’s championships. Among other things, the so-called Porsche Motorsport Center in Seebach manufactures complex pump housings in small batches December 2016

in different materials and technically demanding fixing elements. For this purpose, the racing stable’s developers provide the necessary CAD data, while the manufacturing experts in Seebach are responsible for the whole process right up to the finished workpiece – starting with the processing of the CAD data and the CAM programming using Siemens NX CAM, to 1:1 simulation with the DMG MORI Virtual Machine and highly accurate finishing on our high-tech machine tools.

control systems.

Based on the virtualized process chain, the machining centers can be optimized in advance and thus enable perfect planning, effective collision protection and a reduction in set-up times to the absolute minimum. In other words, the importance of the DMG MORI Virtual Machine can definitely be compared with that of a racing simulator for the drivers. The system provides 1:1 simulation under real conditions – including the machine kinematics and control. The result is a high degree of safety and fast implementation in the (equally exciting) real world.

Outstanding examples include the machining of free-form surfaces using 5-axis interpolation, and different cycles for toothcutting and gear wheel production. Other highlights of the cycles include protective control for machine, workpiece and tools, the 3D quickSET® Toolkit for checking and correcting the kinematic precision of 4 and 5-axis milling machines, and the cycle for process-oriented optimization of feed speeds at the press of a button taking into account the table loading.

Technology cycles from DMG MORI – programming software offensive in the production hall Shop-floor-oriented programming is still extremely important, particularly in the production of individual workpieces and with small and medium-sized production batches. And it will remain equally important for a long time to come. Working with cycles is today the norm; standard cycles for turning, milling and drilling have long been part of the performance spectrum of modern

Backed by its decades of application experience, DMG MORI has gone well beyond this standard and currently offers 24 special DMG MORI technology cycles for turning/turning & milling or milling/ milling & turning in its portfolio. This enables the operator to carry out complex machining functions directly at the machine up to 80% faster using a dialog system and parameterized context menus.

At the same time, it must be said that all strategies for the future at DMG MORI are people-oriented, particularly in the case of the new future trend towards the “Smart Factory”. As a machine tool manufacturer, the company sees the optimum integration of employee potential as the most important success factor when implementing new approaches in production. This applies particularly to the operation of machine tools, which encompasses a multitude of complex tasks. For more details visit www.dmgmori.com www.martupdate.com

innovation

The New KR 3 AGILUS: The Agile Lightweight Robot KUKA is presenting the newest member of the KR AGILUS family of small robots. The extremely compact KR 3 AGILUS completes the series of small robots.

As a result of rising wages in almost every country and growing quality requirements, the automation of production and the efficient use of robots are unavoidable in the electronics industry. At the same time, efforts to automate pose challenges for the industry and its special characteristics. In the past, product series remained the same for years. These days, in contrast, product models are modified after just a few months. Product life cycles are becoming markedly shorter. What is trendy today is water under the bridge tomorrow. This fast-paced environment requires an extremely high degree of flexibility. Manufacturers must cover an increasing variety of models and efficiently compensate for fluctuations in production batch size. Automation of the production for a specific product type is thus becoming increasingly unprofitable. Because of that maximum flexibility and modularity is being expected by corresponding automation solutions to be able to use

production systems easily and individually for different tasks – such as assembly, testing and inspection, materials handling, loading and unloading of machines – during non-productive times and to be able to react quickly to changes in production and process sequences.

The newest member of the KR AGILUS

In light of this, KUKA has developed the latest member of the KR AGILUS family of small robots: the KR 3 AGILUS. As the fastest six-axis robot in its class, it not only masters tasks required for the electronics industry and beyond (such as handling, component tests and packaging applications), but also meets the special requirements of the 3C sector (Computer, Communications and Consumer Electronics)

solution for small cell concepts such as

The KR 3 AGILUS is used for production applications where very short cycle times and maximum output are required, such as assembling small components, performing handling tasks, screw fastening, brazing, adhesive bonding, packaging, testing and inspecting.

of the largest and fastest-growing markets

family of small robots enables automation in cells with dimensions of just 600 x 600 mm. Like the larger models in the KR AGILUS series, the KR 3 is characterized by impressive speed and precision. It is even more compact, however, and thus an ideal those required in the 3C market (computers, communications and consumer electronics). Thanks to its intelligent design, the KR 3 AGILUS is cost-efficient, requires minimal maintenance and is highly reliable. With a payload capacity of 3 kg and a reach of 540 mm, it is ideally suited for meeting the needs of diverse sectors, particularly one for automation: the electronics industry. With quality, reliable technologies and robust components, the KR 3 AGILUS scores top marks in the category “Total Cost of Ownership (TCO)”.

KR 3 AGILUS meets the special requirements of the 3C sector (Computer, Communications and Consumer Electronics)

KR 3 AGILUS: the fastest six-axis robot in its class.

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December 2016

India’s First Commercial Magnesium Cold Chamber Die Caster IBEX won the ‘Best Casting of the Year’ award during the biennial ALUCAST 2016 engineering has for its latest innovation; Magnesium Cold Chamber Die casting for lightweight, superior machining and great die life.

Srikanth Prabhakara Managing Director, IBEX Engineering Pvt Ltd With Strong motivation and the willingness to take up challenges, Srikanth started IBEX Engineering Pvt Ltd, by setting up a 100% (EOU) Export oriented unit, in Bengaluru. Prior to venturing into IBEX Engineering he was with WIPRO LTD and was in Production Planning and Control.

Magnesium is the lightest structural material (1.8 g/cm3), it is the 8th most abundant element in the Earth’s crust. It occurs naturally in Dolomite, Magnesite, Carnallite and Chloride (sea water).It is 75% lighter than steel, 33%lighter than aluminum, possesses high strength to weight ratio, abundant supply and is 100% recyclable. Components made of magnesium, can be utilised in many areas, for example in automobile industry, electronic industry, camera bodies etc. Given that they’re incredibly lightweight, it makes sense to use magnesium alloys for weight reduction in airplane construction. Magnesium is one-third lighter than its counterpart, aluminum, which is more commonly used in the production of airplane seats. Furthermore, magnesium December 2016

and magnesium alloys also claim advantages over aluminium in terms of stiffness and density; they feature excellent ductility as well. Lightweight, superior machining, greater die life, large thin-walled near net shape casting, greater mechanical properties and greater general corrosion resistance over aluminum is making the automakers prefer Magnesium. Magnesium Cold-chamber die-casting Magnesium Cold-chamber die-casting is a process, where metal is liquified in a furnace with melt surrounded by inert gases and then dosed into a cold chamber of a die casting machine and immediately injected into the die. Controlled Solidification of the metal in the cavity of the die makes for a near net shape part.

Challenges for Magnesium die casting At elevated temperatures magnesium has a very high tendency to ignite and this can lead to an explosion when in contact with moisture/water. The primary care in the magnesium die casting process lies in preventing the molten metal from coming in contact with oxygen and storage of ingots/scrap. There has been substantial advancement in the melting and dosing technology which has greatly enhanced the efficient and safe casting of Magnesium. IBEX won the ‘Best Casting of the Year’ award during the biennial ALUCAST 2016 event that concluded on Saturday, 3rd December 2016. The new casting was made for Thermal Handheld Imaging Device which is used by Ministry of Defence through Bharat Electronics Limited (BEL). www.martupdate.com

innovation

Quick Opening and Filling: Energy Supply for Robots in a New Size Even more cables can be fitted in a matter of seconds with the triflex TRLF.125.The motion plastics specialist igus has expanded its range of multi-axis energy chains and introduces a new size for the lightweight triflex TRLF. With 125 millimetres diameter, this is the largest in the range and can safely guide even more cables and hoses. The e-chain for torsional movements is impressive with very fast assembly and disassembly, which significantly reduces shut-downs. For this reason, it is extremely popular with robot manufacturers and users.

Industrial robots have become indispensable in production today, as they save a lot of labour and time. In order to achieve this in the equipment on the robot itself, the motion plastics specialist igus has developed the multi-axis triflex TRLF energy chains, which are now available in a new size. The ‘L’ in the product name stands for ‘light’ because material is saved through the open design of the individual links, but at the same time the cables and hoses are still guided safely. The ‘F’ stands for ‘flip open’ and describes the mechanism very well: “Each single chain link has three pivotable cross bars that can be opened up at any time by hand or wiith a screwdriver,” explains HaraldNehring, authorised agent for e-chainsystems at igus. “This allows the filling with big cable diameters or hose packages.” With the new size TRLF.125 with a nominal diameter of

125 millimetres, even large and/or stiff hoses or a large number of individual cables can be inserted quickly and easily.

cables and hoses is prevented.

Quickly assembled, safely guided

youtu.be/zJt7FjqRBT4

By dispensing with continuous support elements like steel cables or spring elements, the assembly and disassembly of triflex TRLF is as easy as the filling. The chain can be extended any time by snapping on new links using the ball-and-socket joints. The chain can be shortened easily by hand, simply by rotating the chain links with little force.

The igus GmbH is a world`sleading

In this way the triflex TRLF is strong enough to simultaneously guide various cables for energy, data and media. By the 3 way interior separation, defined minimum bending radius and a torsion of about +/200 degrees per metre of chain, a reliable guidance is ensured and damage to the

offercustomersinnovative and tailor-made

Here you can see how simple the assembly and disassembly of triflex TRCF is: https://

manufacturer in the field of energychainsystems and polymer plain bearings. The family-runcompanyisbased in Cologne, representedin 29 countries and contracts 2,200 employeesworldwide. In 2012 igus generated a turnover of 399 million Euro. igusoperates the largest test laboratories and fabrics in itsbranch to products and solutions within the shortest time. For more detailswrite to HarishBooshanatharish@igus.in or visitwww. igus.in

Even when mounted on the robot, the triflex TRLF can be opened anytime quickly and easily. The replacement of cables or a complete refilling can be done very quickly. (Source: igus GmbH)

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December 2016

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innovation

Semi-Cool Precision Fans and Custom Cooling Systems for the Semiconductor Industry High-reliability, compact fans designed for military/aerospace missionsassure dependability and consistent temperatures for semiconductor applications

AMETEK Rotron exhibits its SemiCool custom cooling subsystems for high-reliability cooling of semiconductor production processes at Semicon Japan. Including the Rotron MAXIAX vaneaxial fans originally designed for critical military and aerospace applications, the SemiCool systems offer precise temperature control in a compact package. Complete SemiCool systems include high reliability fans, optimized heat exchangers and custom ductwork. Alternatively, customers can integrate the MAXIAX fans into their own cooling subsystems. Optimized fans with diameters ranging from 152.4mm (6”) to 203.2mm (8”) provide

airflows of 425 l/s (900 CFM) at 254mm WG (10 IWG), with efficiencies approaching 60%. This is a significant departure from standard 0.9 m (3’) tall industrial blowers commonly used in semiconductor production facilities. Designed to operate with 400 Hz industrial power converters, the fans feature rapid response, infinite speed control and minimal space requirements – all designed to support consistent system operating temperatures.

ISO9001 manufacturing environment.

SemiCool systems can meet the cooling needs of all heat-intensive process steps in semiconductor production. Systems are compliant with semiconductor industry traceability and configuration control requirements. They can be certified to TUV requirements and are produced in a AS9100,

Process heat removal, Control electronics

AMETEK Rotron is a division of AMETEK, Inc., a leading global manufacturer of electronic instruments and electromechanical devices with annual sales of US$4.0 billion. The applications are Semiconductor production equipment OEMs, Lamp cooling, Thermally controlled process air circulation, generated heat, vapor deposition, Etching process and Wafer Fabrication. For more details write to Anantha Hanumaiah, AMETEK Instruments India Private Limited at ananth.h@ametek.com

SemiCool systems can meet the cooling needs of all heat-intensive process steps in semiconductor production.

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December 2016

Rotation Speed Monitor in the 6 mm Enclosure Design Now with Restart Inhibit The SC-System’s family of signal conditioners by Pepperl+Fuchs can now be used even more comprehensively: the single rotation speed monitor with just a 6 mm installation width processes digital input signals of all binary sensors currently on the market and is now fitted with a restart inhibit.

This feature enables the module to have to be activated via a reset input after limit values have been exceeded for a short period of time so that possible faults are found and rectified before restarting. The design of the rotation speed monitor meets the philosophy that all signals of a signal type currently on the market may be processed with just one module. Signals from NAMUR and SN sensors including line fault detection and short-circuit detection, as well as the measurement data from the 2-wire DC sensors may be processed in accordance with EN 60947-5-2. Signals can be transferred safely in the control level from S0 sensors for measuring the water volume and from 3-wire sensors with PNP or NPN switching outputs. With its S0 interface the rotation speed monitor is also of interest for areas outside industrial automation, such as building automation. The module can safely detect any signal up to 30 V with an input frequency up to 50

kHz. The device is set using a DIP switch or PC software. A start-up override is available to restart the system when standstill monitoring.

started out with when they opened their

The SC-System from Pepperl+Fuchs includes a wide portfolio of signal conditioners for nonhazardous areas. With its space-saving enclosure design that is 6 mm wide and 97 mm high the modules are among the most compact on the market. They can be used at ambient temperatures of up to 70°C. The signal isolators are characterized by 3-way isolation withstanding a working voltage up to 300 V and a test voltage up to 3 KV. Optionally, they are supplied by terminals or a power bus.

also the starting point in a successful history

Automation is our world. A Perfect application solution is our goal.

automation technology. Our main objective

A willingness to take entrepreneurial risks, a pioneering spirit, and a firm belief in their own inventive powers – these were the assets that Walter Pepperl and Ludwig Fuchs

Mannheim radio repair shop in 1945. Their invention of the proximity switch a few years later proved their strength. It was defined by close customer relationships as well as innovative automation technologies and procedures. Then as now, our focus is directed squarely on the individual requirements of each customer. Whether as a pioneer in electrical explosion protection, or as a leading innovator of highly efficient sensors – the close communication with our customers is what allowed us to become the leader in is combining state-of-the-art technologies and comprehensive services to optimize our customers’ processes and applications. For more details visit www.pepperl-fuchs.com

The single 6 mm rotation speed monitor is now equipped with a restart inhibit

SC-System: compact signal conditioner with high conditioning safety December 2016

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December 2016

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SHOW REPORT

FCON 2016: Helping Attain Sustainable Development The Indian Foundry Industries have established themselves by occupying a major position in Global economics. FCON 2016, proved to be a dais where ideas were exchanged, concerns where expressed and solutions were addressed.

The Indian Foundry industry has played a major role in contributing to the Indian Economy. It has been a big player in Government’s “Make in India” initiative by fetching huge foreign exchange in return of producing world class castings. It won’t be an exaggeration to state that the foundry industries are one of the major contributors to the growing GDP of our country. The World market has plunged into the deep pits of recession which has led to lower productivity, downfall in profit margin, higher operational costs, and lower sales. This has proved to be a major setback for Indian foundry industry. On 20th November, FCON a two day national conference was held at Pride Hotel, Pune in the presence of large knowledgeable audience. The event was inaugurated at the hands of Mr. Vijay Menon, Chairman & MD, Menon and Menon LTD. Kolhapur. In his speech, he acknowledged the changing role of Foundry Industries in the global market. The rapidly changing business

structure demands effective strategies, which made him stress on the needs of an action plan for growth of Indian foundries to face severe competition and customer demands. The Indian Foundry Industry can only flourish with a constant balance in involvement of automation and human resource. Modernization and automation is the need of the hour for survival but training and motivation of human resource is also very important. Various industrial exhibition and seminars that are held at various parts of the world provide a great platform for training foundry men to understand and adopt latest art and technologies in manufacturing. The event was graced by many eminent industrialists; the major attraction of the event was the keynote speech by Mr. Thomas Boon of General Motors, who has drafted CQI 27 casting system assessment for AIAG buyers. Experts from various large scale foundries and automotive companies like General Motors Ltd., Cummins India

Ltd., Neosym Ltd., and Mahindra CIE Ltd had added to the informative experience of event. The growing importance of finite elements analysis of finished components was also elaborated by the esteemed speakers. The audience actively participated in the discussion to understand critical requirements that shall be imposed by automotive buyers in time to come. Mr.R.P Pagire of KSB Pumps Ltd., Vambori was awarded with the best worker award. After 10 Technical Presentations and 6 Product Presentation by experts for two days the conference ended with a note to have a full day session on AIAG CQI 127. The event covered the need of Foundry Industry to change according to the changing needs of the world markets along with presenting the newer innovations in Indian Foundry Industry that would help them attain sustainable development.

FCON 2016 was inaugurated by Mr. Vijay Menon, Chairman & Manaigng Director, Menon and Menon Limited

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December 2016

Manufacturing Process Control: Key to World Class Foundry “We might have a perfectly controlled business, with a very enlightened decision making process but only God can protect us from irrational decisions of others.” Inaugurating FCON 2016, Chief Guest Mr. Vijay Menon, Chairman & Managing Director, Menon and Menon Limited, shared his experience with the industry, the opportunities and challenges in the very field. We bring you the excerpts. Vijay Menon

Chairman & Managing Director, Menon and Menon Ltd

You have been a part of this industry for a long time, what are the changes that you have seen over these years? The automotive industry was a heavily regulated sector in the past. Consequently, there was a large waiting list and the customers lacked choice. Whatever the industry could produce was sold and the automobile OEMs did not need to modernize to survive and prosper. Similarly an average Indian Foundry in 80’s was lagging at least 30 years behind the western Industry and the gap was increasing. Today the Indian economy is well integrated with the world. The Indian OEM’s and foundry industry are now exposed to global competition. Auto OEMs are today free to source their components from anywhere in the world. Therefore, modernization and good manufacturing practices have become essential for survival. The gap between Indian and Western Foundry Industry has been largely bridged, in next 5 years the gap might be nonexistent. How is the present economic scenario going to affect the Foundry Industry? The Indian economy is one the fastest growing major economies in the world. With increasing investment in infrastructure, the growth rates can be December 2016

expected to increase. We are already the largest tractor market in the world, the global center for the production of small cars, and the list will keep growing. All major companies that missed the China bus would not like to miss this big Indian opportunity. Those that were successful in China would like to repeat their success here. The demand for castings will therefore see an exponential growth. Further the Indian frugal engineering capacity is also expected to bring in sizeable export opportunities for capable domestic foundries. How do we ensure that our foundry does well? Control over the manufacturing processes holds the key to a world class foundry. It is possible to produce good castings consistently with less sophisticated equipment, but it is impossible to produce good castings consistently with poor manufacturing processes. Besides manufacturing processes, establishing component design capabilities, training and development of people, establishing a continuous improvement work culture etc. will play a key role in ensuring that our casting business does well. These are the factors that will help distinguish a capable foundry from a weak one. The top management must strive to bring about

these changes in the organization. As of today what are the threats faced by foundry industry? The future of foundry industry appears to be extremely bright, however arbitrary changes in the regulatory environment, emotional approach to solving environment related issues etc. might pose serious threats to the industry. Training and retaining talent is also a big challenge today. Paying people well and at the same time maintaining the competitiveness of the organization is a constant battle. Keeping productivity growth rates above the salary increase rates will be a very important challenge. What does the future hold for our Indian Foundry Industry? The Indian automotive market is set for a quantum leap. Indian frugal engineering capability would be instrumental in putting India on the global foundry map. Foundries that will invest in modern equipment and modern processes will thrive. Those that do not modernize will have to shut down. Companies will have to invest significant resources to develop component level design expertise. Specialization will be the name of the game. The day of the generalist is fast getting over. The future, as always, will be bright for the good and bleak for the bad. www.martupdate.com

CURTAIN RAISER

AMTEX 2017 to Showcase its Eminence in ‘Make in India’ Asian Machine Tool Exhibition (AMTEX) is one of the leading exhibitions of our country, bringing an opportunity to showcase the advancements in the very field. The previous AMTEX was held in Delhi, which was a big success, witnessing participation of 438 exhibitors and visitors over 38000. The upcoming event will take place in Mumbai, and is expected to push the boundaries and reach a new level of success. Cyril Periera, Managing Director, Reed Triune Exhibitors met MART Team during the road show organized for the promotion of the event this month at Pune, we bring you the excerpts from the discussions:Cyril Periera Managing Director, Reed Triune Exhibitors

Could you brief us on the upcoming AMTEX event that is to be held in Mumbai? AMTEX is a prominent event of the machine tool sector, which caters to the needs of production and consumption of end user industries such as Automotive, Power & Electrical Equipment, Textile Machinery, and Consumer goods. After having 10 successful editions in New Delhi, and after its launch during 2015 in Mumbai, the team of AMTEX has scheduled the next edition in Mumbai from the 12th to 15th April 2017 at the Bombay Exhibition Centre, Goregaon. Your last event took place in Delhi, what are your expectations from the one in Mumbai? AMTEX Delhi was a successful show with 438 Exhibitors and over 38,000 business visitors. And we are looking to take AMTEX to the next level through exploring the potential of the commercial capital of India. The major industrial sectors in Maharashtra, like- Automobile and auto components, Consumer durables, Electronics, and Textile, are the primary visitor target of AMTEX. We

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are looking to have a good turnout from the visiting companies in Maharashtra, to meet with their potential business partners from across the globe, in the fields of Sheet Metal, Tooling, Forming, and many other sectors of manufacturing.

You have been associated with the machine

Research from our Delhi event shows that around 63% of the Visitors were interested in buying at the show, and we are sure to only go uphill on this number in the Mumbai show.

has hit the ascending scale in the present

How is your industry doing at present? Asian market is one of the major hubs for production and consumption of machine tools. And India stands 13th in production and 10th in consumption in the global machine tools sector. As per the latest research, India has accounted for 0.9% of the global machine tool production, with an increase of 1.1% in USD terms. The industry is performing very well, especially the automobile and auto components industry, and the push from the government through the ‘Make in India’ campaign is only taking the industry towards profitability.

and tool industry for a long time now, what are the changes you think the industry has faced over the time? The machine tools industry has seen a wide array of changes in its functioning, and time, and specifically the Indian market has embarked on a journey to make the country a manufacturing hub through the ‘Make in India’ initiative. How has demonetization affected the industry? Change is always inevitable, and this time it has come in the form of demonetization, which has shaken the whole country, and the machine tool industry hasn’t been spared either. However, we have to support the Government wholly, irrespective of the hassles we are facing today, for the betterment of the economy. The Prime Minister had mentioned 50 days and I am sure things will improve as days go by. Till then, the industry shall manage. December 2016

December 2016

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EVENTS

IFEX 2017

Automation and Robotic Expo 2017

Date: 3-5 February, 2017 Venue: Kolkata. Visit: ifexindia.com

Date: 18-20 May, 2017

IFEX 2017 is a platform for Indian and overseas businessmen involved in foundry industry to showcase their state-of-art technology and obtain various new business opportunities.

Automation and Robotic 2017 will

Pumps Valves and Fittings Expo 2017 Date: 14-17 February, 2017 Venue: Mumbai. Visit: chemtech-online.com Pump Valves and Fittings Expo 2017 will provide all the businessmen and suppliers a stage to portray their equipments in this expo and enable them to interact directly with their local market.

ISME Conference Date: February 23-25, 2017 Venue: Warangal Visit: isme.ritzatech.com The present ISME Conference on Mechanical Engineering with a theme Enabling Sustainable Development .

ACMA Automechanika New Delhi 2017

Venue: Noida. Visit: www.automation.com

showcase new innovations and products by the biggest names in the automation industry.

INTEC Date: June 1-5, 2017 Venue: Coimbatore Visit: www.intec.codissia.com INTEC is a congregation of various Industries exhibiting their finest innovations and services.

IMTOS Date: July 28-31 Venue: New Delhi Visit: tradeshows.tradeindia.com/ imtos IMTOS is a leading platform where the best of the bests from India & leading international companies make strong business connection for growth.

Automation Date: 9-12 August, 2017 Venue: Mumbai

Date: 21-24 March, 2017 Venue: New Delhi. Visit: messefrankfurt.com

Visit: automateshow.com

India’s Leading industry exhibition for automotive service industry for targeting trade visitors.

them sustain the global competition.

INDIA STEEL- 3RD International Exhibition and Conference

Venue: Friedrichshafen, Germany

Date: 20-22 April 2017 Venue: Mumbai. Visit: indiasteelexpo.in

Around 300 bike exhibitors show

India steels 3rd International Exhibition and Conference is a joint initiative by the Government of India, Ministry of steel and Federation of Indian Chamber of Commerce to provide a platform for all potential businessmen related to steel industry to explore new trade opportunities.

Date: January 31- February 2, 2017

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Automation 2017 will provide guidance to companies and help

Motorradwelt Bodensee Date: 27-29 January, 2017 Visit:motorradwelt.bondensee.de around their bikes and exclusive features.

Venue: Jeddah, Saudi Arabia. Visit: automechanikajeddah.com One of the Leading regional trade fair in Saudi Arabia. This fair targets the automotive after market industry and visitors from Saudi Arabia Automechanika, Jeddah, 2017.

Metal Work and Welding show 2017, Russia

Industry of Things World

Date: 1-3 February, 2017 Venue: Krasnoyarsk city, Russia Visit: krasfair.ru

Date: 18-19 September 2017 Venue: Berlin, Germany Visit: industryofthingsworld.com

Metalwork and welding show 2017, aims to develop strategic tactics for industrial development.

The must-attend Industrial IoT event in Europe

M&T conference Date: May 8-10, 2017 Venue: Cleveland, USA Visit: www.mfgtechshow.com The three-day event focuses on the key elements of the future of manufacturing.

Houstex Date: February 28 - March 2, 2017 Venue: Texas, USA Visit: www.houstexonline.com

Industry of Things World is an international knowledge exchange platform bringing together more than 1000 high-level executives who play an active role in the Industrial Internet of Things scene.

Advanced Manufacturing Date: June 6-8, 2017 Venue: NEC, North Avenue, Birmingham, B40 1WT Visit: www. advancedmanufacturingshow.co.uk

HOUSTEX 2017 is an interactive experience highlighting the latest manufacturing technologies.

Event will showcase cutting edge manufacturing equipment to a dedicated audience of production professionals.

TECMA

WESTEC 2017

Date: March 7-8, 2017

Date: 12-14 September 2017 Venue: Los Angeles, USA Visit: westeconline.com

Venue: Mexico City, Mexico Visit: tecma.org TECMA offers the latest in technologies such as Working machines strain, machines for surface treatment, materials and accessories, automation etc.

TIMTOs 2017 Date: 7-12 March, 2017 Venue: Taipei, Taiwan Visit: timtos.com.tw TIMTO’s is the 26 International machine tool show in association with Taiwan External Trade Development Council.

The 15th china machine and tool exhibition Date: April 17-22, 2017 Venue: Beijing, China Visit: www.cimtshow.com It is a joint exhibition with EMO, IMTS and JIMTOF par four of the world’s four major international machine tool show.

The West Coast’s premier manufacturing event, returns to the Los Angeles Convention Center September 12-14, 2017. WESTEC is the “go-to event” for west coast manufacturers because they know they’ll find the technology solutions and business-building connections they need to maintain their competitive edge.

Attention! 4HR Managers 4Training Centres 4Industry Consultants For including your listing in our Resource setion on manufacturing job openings/ course offerings and industry consultancy services, send your details to: Garima Saraswat Tel: +91 70 3093 2696 Email: garima@martinfotech.in

December 2016

courses

Website Design & Development Workshop V3.0 This workshop organized by engineering forum is open to students belonging to all the departments. This workshop will cover HTML Coding – Create Web pages, Cascading Style Sheets-Style Web Pages, Introduction to MySql, Compatibility with HTML Operating Environment, Introduction to CMS,Benefits of Using a CMS and much more. Location: Chennai Date: 8 January 2017. Visit: inspire.enggforum.com

Assemble 2017 - One Day International Workshop on IC Engines Assembling and Dismantling One day international workshop on IC ENGINES ASSEMBLING AND DISMANTLING. The event is organized by Top Engineers under the auspices of Top International Educational Trust. The contents include Assembly and dismantling of two stroke petrol and diesel engine, Assembly and dismantling of four stroke petrol and diesel engine. The participants will be awarded with certificates with hologram at the end of the workshop. Location: Chennai Date: 7 January 2017 Visit: topengineers.co.in

4th batch of Rubber Technology, 1-Day Programme The event faculty is Dr. Rajeev Basargekar, Technical Director of Autodynamics with 35 years of experience. Covers topics that include understanding rubber, its charecterstics, , additives and processing, compounds , utility and testing. The course fee estimates to 2400 which include lunch, breakfast tea and coffee. the total intake for the course is 40. Location: Pune. Date: 20 December 2016. Email: dahar.mujavar@ autodynamics.co.in December 2016

WHM-FEA’16 Two Days Workshop on “HyperMesh FEA Software”, January 2017 Get a deep insight into the technical aspects of finite element modelling and meshing using HyperMesh Software Access to HyperMesh Software demonstration delivered by domain experts Opportunities to meet with various CAE Experts and discuss how they improve their products with meshing capabilities Location:Tamil Nadu Date: 23-24 January 2017 Visit: http://www.mepcoeng.ac.in/

5th National Conference NCCCI 2017 The primary motive of 5th National Conference NCCCI 2017 is to serve as an ideal platform for academicians, researchers, engineers and scientists to exchange their expertise in the field of computational science, communication systems and information systems. The conference will effectively provide an opportunity for researchers and practitioners to share the findings, ideas and scientific knowledge in the latest research developments in computer science, engineering, mathematics and the allied fields. Location: Dindigul Date: 27-28 January 2017 Visit: nccci2017.net

International Conference on Innovations in Information, Embedded and Communication Systems. The event is Organized by the electronic and communication department of Karpagam College Of Engineering. Students (UG/PG), researcher, scholars and industrial person are invited to participate. The fees are students 2000, academicians 3000, industrial person 3500, non co-authors 1000. Accomodation is provided Location: COIMBATORE Date: 12-18 March, 2017. Visit: kce.ac.in

ICETSET - 2017 INTERNATIONAL CONFERENCE ON EMERGING TRENDS IN SCIENCE, ENGINEERING AND TECHNOLOGY, March 2016 The event organized by Jerusalem College of engineering intends to develop a forum towards smart, sustainable and secured technology. Promote the development of a supportive community of experts and spirits of collaborative research. Provide a supportive setting for feedback on current research and guidance on future research directions. Location: Chennai Date: 17-18 march, 2017 Visit: jerusalemengg.ac.in

WiSST 2017 IEEE and SERB sponsored International conference on “Wireless Smart System Technologies”, National Engineering College. The main objective of this conference is to create awareness and to provide a perfect platform for the participants to upgrade their knowledge and experience and to disseminate the latest developments and advances in the field of Wireless Technology. This conference is intended to reflect the current status of global research, recent developments, challenges and emerging trends in the field of Information, Communication & Sensor Systems. Location: Kovilpatti Date: 5-7 January, 2017 Visit: nec.edu.in

MATERIAL-2017 ONE DAY INTERNATIONAL WORKSHOP ON ADVANCED COMPOSITE MATERIALS, JANUARY 2017. The event is organized by Top Engineers. The content that’s would be covered include Importance OF composite materials, microstructural characterization of materials etc. The participants will be offered ISO certified certificates with hologram. Location: Chennai Date: 28 January, 2017 Visit: topengineers.co.in

ICCCI 2017 International Conference on Computer Communication and Informatics, Sri Shakthi Institute of Engineering and Technology, Coimbatore. The 2017 International Conference on Computer Communication and Informatics (ICCCI 2017) aims to provide an outstanding opportunity for both academic and industrial communities alike to address new trends and challenges and emerging technologies on topics relevant to today’s fast moving areas of Computer, Communication and Informatics. The conference will feature invited talks and referred paper presentations. The vision of ICCCI 2017 is to develop foster communication among researchers and practitioners working in a wide variety of areas in communication and informatics with a common interest. Location: Coimbatore Date: 5-7 January 2017 Visit: iccci.in

International Conference on Automobile Engineering (ICAE 2017) Due to global concern on dwindling “black gold” resources, instability fuel price, increase in air pollution and political instability in some regions of middle east, automotive researchers showed interest towards replacing IC vehicles to hybrid vehicles (HE), electric vehicles (EV), Plug-in Hybrid Electric Vehicles (PHEVs), Hybrid Solar vehicles (HSV) and Fuel cell vehicles (FCV). To develop these products, research areas such as Power Electronics, Electric Motor Drives, Actuators, Energy Storage media, High Voltage Charging, etc. are trivial. To support this, their System Architectures; Smart Grid; Grid to Vehicle (G2V)/ Vehicle to Grid (V2G); Electrical Infrastructure; Fuel Cells. Location: PSG College of Technology, Coimbatore Date: January 6-7, 2017 Visit: www.psgtech.edu www.martupdate.com

PRODUCTS

New T-Burst Holder for Swiss Turning Applications

Perfect to Machine Miniature Products made from Difficultto-cut Materials. TaeguTec has introduced a new addition, the T-Burst high pressure coolant holder for Swiss turning applications. The T-Burst holder for Swiss turning applications, as with the current T-Burst holder, applies high pressure coolant from dual holes directly between the metal chip and the insertâ&#x20AC;&#x2122;s rake face; a feature that optimizes control, extends tool life as well as increases productivity through higher cutting speeds and feed rates. It is capable of handling coolant pressure up to 140 bar maximum and is designed to machine miniature

Multitasking and mill-turn

The work required to install and parameterize the module is minimal. Only a single standard cable is required for stable, fault-free, bidirectional data transmission between the milling head and controller. The cable is connected to the milling head interface in the system ring. Data transmission is noise-immune as well as resistant to EMC effects. The module can hold a total of 14 segments of 64 bytes each.

machine shops of all sizes. These

resistant alloys. Visit: www.taegutec.com

Visit: www.balluff.co.in

the automotive, medical and aerospace sectors. The new T-Burst holder is ideally suited for machining difficult-to-cut materials such as stainless steel, titanium, Inconel and other heat

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Kennametal Modular Quick Change Toolings

Balluff offers a compact, bidirectional data memory module for tight mounting spaces. The compact memory module with IP 67 protection is just 34 x 16 x 8 mm in size and can be used as a memory storage device on interchangeable units such as milling heads on gantry type machining centers.

Machine operators will profit from the fact that when a milling head is switched from one machine to another, all the identifying and usage data will be automatically copied and loaded from the milling head memory into the NC controller through a cable.

products generally found in

Compact Bidirectional Data Memory Module

centers were once considered high-end specialty machines, found only in shops with the financial resources and production volumes needed to justify such an investment. Not anymore. Turning centers with live tool stations are becoming increasingly popular with machines offer the ability to cost effectively machine parts in a single operation. With capability comes complexity, however, and the need to maximize the output of such a machine tool investment through reduced setup time is ever present. Kennametal Inc., Latrobe, PA has been meeting these needs for decades with state-of-the-art cutting tool and toolholder solutions such as its KMâ&#x201E;˘ (Kennametal Modular) quick-change tooling, and has

IXXAT INpact PCIe Mini card

The IXXAT INpact enables easy implementation of a PROFINET IRT Fiber Optic Slave interface and can be used in compact industrial PCs as well as in mobile devices. Typical use cases are coupling of subsystems with superordinate networks, visualization of process data on human machine interfaces (HMIs) as well as data acquisition in PC-based process devices. IXXAT INpact is fully compliant with the requirements of the AIDA (Automation initiative of German automobile manufacturers) for a PROFINET interface. PROFINET IRT via fiber optic meets the highest requirements for interference immunity and data transmission. It is often used in critical areas in the automotive field, e.g. in robotic cells for car body construction, in automated welding systems and other areas with high electromagnetic interferences.

tool setup fast and accurate.

The new PROFINET IRT Fiber Optic card is the newest member of the IXXAT INpact series which supports a variety of Industrial Ethernet and fieldbus protocols.

Visit: www.kennametal.com

Visit: www.ixxat.com/inpact

recently announced a substantial expansion of that offering, one that promises to make driven

December 2016

ProfitTurning by ESPRIT CAM

ProfitTurning™, releases in the latest version of the ESPRIT CAM software, represents years of ground-breaking research. A lathe roughing strategy that significantly reduces machine cycle time, ProfitTurning™ has hurdled a grueling series of tests, delivering a performance that promises to take machinists, engineers and industrialists to greater levels of precision, quality control and productivity. ProfitTurning™ is a highspeed lathe roughing strategy developed by DP Technology Corp. for OD/ID/face cutting and other tasks. Fast, secure and efficient, it also extends tool life by significantly minimizing wear. ESPRIT 2016’s ProfitTurning™ toolpath maintains consistent cutting forces and chip loads, allowing cutting speeds to be significantly increased. By employing trochoidal turning and controlled engagement techniques, the ProfitTurning™ toolpath also reduces vibration and residual stresses. Visit: www.espritcam.com December 2016

Chip Breakers & Inserts from Dormer Pramet

Dormer Pramet has launched several new inserts and a grade to support turning in specific materials.The new chip breakers – developed under the company’s Pramet brand - target finishing and medium to roughing turning operations in steel and cast iron, high temperature alloys and stainless steel Firstly, the NF1 and NF2 positive chip breakers support turning applications in stainless steel. The balanced shape of these new inserts offers excellent chip control, with low cutting forces promoting both high durability and productivity.The NF1 is a universal chip breaker for finishing to medium machining, peripherally ground to provide a very good surface finish. The versatile NF2 chip breaker incorporates a small stabilizing T-Land and covers a wide range of applications from semifinishing to light roughing. visit www.dormerpramet.com www.martupdate.com

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December 2016

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Insight Creates Value

KEMPPI INDIA PVT LTD Lakshmi Towers, 2/770, Kazura Garden, 1st Street,Neelankarai, Chennai â&#x20AC;&#x201C; 600 041 Phone: +91 44 45671200 mailto: sales.india@kemppi.com www.kemppi.in 68 www.martupdate.com 92 www.martupdate.com

September 2016 December 2016