Fashioning the way to Industry 4.0 with Cobots for Increased Productivity
INDUSTRIAL ROBOTS
COLLABORATIVE ROBOTS
Industry 4.0 Levers
Modern Day Assembly Lines – Cobots are “Operators Assistants”
Over 80 percent of manufacturers consider the “CONNECTED WORKFORCE” (that is humans and robots working together) manufacturing routine by 2020
Collaborative Robot Market Forecast – Independent Study
15 Adjustable Safety Functions (ISO 13849-1, PLD), limiting: • Force, Speed, Power, Momentum, Position, Tool Orientation (report concludes equivalence with Cat 3) • Monitored in TCP and Joint space • Connectors for external safety equipment • Lightweight Robot with no Sharp Edges • Low ”Frequency of Exposure”, Risk assessment (ISO 12100) Main robot-related Hazards: • Clamping/Quasi-static impact: Force limiting • Impact/Dynamic impact: Speed, Power and Momentum limiting
65 Patents : Robot Safety, Robot Construction, Trajectory Control, Robot Calibration & Programming
Your Benefits
s t g n n n i o t m e c t m u r a t a r s g n P o r o 65 bot C n & P
Easy to program and fast set up in less than an hour
Operates in confined spaces; +/-360 degree rotation on all axes
o o R t , a y r t b i e l f a a C Stool bot Single phase power supply like a t hand o b Max power consumption Ro of 350 Wrol, Ro t n o C y r o t c e j Tra Simple set up & Maintenance Free
Wall, ceiling or floor mounting
Flexible redeployment
About the Company 400+ Employees 40+ Nationalities 400+ Distributors 30 International Awards Over 20,500 cobots sold HQ in Odense, Denmark
What You See Is Just Robot Hardware Cost:
the Tip of the Iceberg Cobot Hardware Cost: Plugs into a 220 V outlet
Additional Items:
Additional Items:
$ End-of-Arm-Tooling $ 3-Phase Power Infrastructure $ Fencing & Guarding $ Light Curtains $ Safety Scanners $ Software License $ Integration/Programming $ Maintenance/Repairs
$ End-of-Arm-Tooling
Avg. Robot Implementation Cost:
Avg. COBOT Implementation Cost:
Testimonials The simplicity and the non-fencing requirement met our requirements specifically for these machines. Our operators find it very easy to use. The safety features are extremely important and the +/- 360° movement helps the robot to work in a constrained space. Our production rates tripled and we have achieved our RoI in less than a year. We hope to have a long-term relationship with Universal Robots. - Ashish Nagarsheth, MD, SMEW Textile Machinery Pvt. Ltd.
The key benefits of Universal Robots’ products such as their compactness, low pay back period, flexibility, light weight, cost-effectiveness, accuracy and their safety, is what ultimately convinced Bajaj Auto about the suitability of Universal Robots for its standardized offerings. Other benefits such as zero annual maintenance costs, reduced power consumption and retention of IP within the company are also organically driving forward the growth of the organization. Vikas Sawhney, General Manager Engineering (Robotics and Automation) Bajaj Auto The robots had to be safe and comfortable for the staff to operate. Besides fitting in seamlessly with the workforce, the cobots from Universal Robots were picked for their affordability, reduced power consumption and safety, which ensured that the protective stop measure turns the power off when a load is applied to it. - Ramnath RK, Product Development Engineer, Aurolab
Testimonials Our requirement was to use the Robot for test automation of various devices including wearables. Programmability of the Robot is an important feature of the Robot so that we can integrate Robot programming into our software. Also feature of “record and play” helps us speed up our programing. Safety and features like Freedom of movement around 6 axis are also important for us. We have now started demonstrating our overall solution including Robot to our customers. It helps generate good amount of interest. Thanks for support from U R Robot team so far (especially when we were giving demos)! - Nitin Chaudhari, AVP – Technology, Aricent
The low/no maintenance and the safety features of the Universal Robots CoBot made them the perfect choice for us. After incorporating the Cobot on one of our automatic high speed lines, we eliminated approximately 8000 kg of load lifted by a human in a shift thereby protecting his/her health from being impacted. Adding a cobot, did not add to the maintenance technicians load, since it is relatively maintenance free. - Aditya Narayanan, Senior Manager Production, L'Oreal India Pvt. Ltd.
MISSION: Eliminating needless blindness by making high quality ophthalmic products affordable and accessible to vision impaired world wide
The dream of making IOLs available at a price affordable for the rural patients was achieved when Aurolab delivered high quality IOLs at Rs.270/- per lens (brought down from Rs. 3,000/-)
Gandhian Engineering – Dr. Mashelkar “Getting More From Less For More” Factors
Beginning
Today
Supply
AEH only
Over 150 countries worldwide
10
700 +
150 lenses/day
Over 10,000 lenses /day
Divisions
1
5
Channel
Direct
30 Domestic Dealers 50 International Dealers
Narrow
Wide
Man power IOL Production
Range of Products
Job1
Job2
PICK THE RIGHT COBOT FOR YOUR AUTOMATION
Automate tasks up to:
Working radius:
UR10 UR5 UR3
3Kg
5Kg
500mm
850mm
(Best deployed in tight spaces or on table tops)
10Kg
1300mm (For tasks across large areas)
Volkswagen – Definition of Industry 4.0
Making Omlettes – Breakfast Buffet
Tiling
Painting / Washing Building Facades
Traditional Chinese Medicine
Immigration Checkpoint
British celeb Chef Tim Anderson’sa actions being Replicating Chef’s Actions replicated by a cobot
UR5 used inBrain neurosurgery Assisting with Surgery
Rehabilitation Robotics
Bar Tending – Mr. Mofongo in Holland
Bee tending
More than 200 companies are currently taking advantage of the UR+ program
Partner Network
Developer community
UNIVERSAL ROBOTS +
NEW NEW LEVEL LEVEL OF OF SIMPLICITY SIMPLICITY
REDUCE REDUCE INTEGRATI INTEGRATI ON ON
REDUCE REDUCE COSTS COSTS FOR FOR ALL ALL PARTIES PARTIES INVOLVED INVOLVED
INCREASE INCREASE USER USER COMFORT COMFORT
Easy access of certfied URCaps to Partner and end users - Increase easy deployment of UR Cobots DIY
UR Product Integraton Requirement
Integraton
2016
2017
2018
2019
2020
Focus on growing and market eco system of 3rd party “easy to use” capabilites
23
More than 14,000 users from 132 countries worldwide have signed up for UR Academy - FREE
Reliability / Maintenance of the robot
Think of the Cobot as Part of your Toolbox
Stanley Black & Decker TaskMate