もっと利益を上げるには･･･ ? Quality level
Productivity Lack of Skilled Operator ©2012 JUKI Corporation
KEY WORD EASY
Digitalization Systematization
Increase Productivity Labor saving
De skills ( 脱技能 )
Quality
Working environment ( 働き易さ )
High Quality
Space saving
Automatization
Digitalization Development of Digital Sewing 　 Release of JUKI DDL-9000C series
Digital Sewing System for IoT generation
Development of Digital Sewing Features of DDL-9000C Effect of digitization ① Digitalization of feed dog (horizontal & vertical) ② Digitalization of Needle thread tension ③ Adjustment of the presser foot pressure The created data can be saved in a file for management
Digitalization Next generation Digital Sewing Line-up 　
Buttonholing Machine
Bartacking Machine
Unison-feed, Feed-off-the-arm Lockstitch Machine for Jeans for LHD
Systematization
Production Management System for Smart Factory Development
Visual control of Machine data by NETWORK Delivery product data by setup Digital Sewing Machine
Result
Visual control of Machine data
Quality Management
Grasp of production circumstances
Line Balance
Motion Study
Analysis of Production information
Operation Management
Kaizen activities ”Under development
Automatization Auto Label Attaching Machine
Auto Placket Attaching Machine
JUKI Smart Solutions – Jeans Automation
Auto MOL-254
Special Device
Auto
AP-876 / 874S
SD
AST-1261FX55201/ DD-AB3/PP/P-ECV
Auto SD ASL - JBH100
Auto AMS-210ENHL 1510/X90002 Auto AMS210ENHL
JUKI Smart Solutions – Jeans
Auto
2 Color-thread Automatic Pocket Attaching Machine
AMS-210ENHL-
Sew pocket for 2-kinds of threads at one time, 1510/X90002 Significantly reduce the working time! Process
General-Purpose machine
Sew pocket(For 2-kinds of thread sewing)
96sec
Bartack hip 2pockets(4edge)
16sec
Daily production
214
AMS-221ENTS3020/X90002
20sec
1200(5.6times UP)
※Condition:2pockets, working time:28800sec, Allowance rate:20%
JUKI Smart Solutions – Jeans
Auto
2 Color-thread Automatic Pocket Attaching Machine
AMS-210ENHLOne operator using AMS1510/X90002 do the work of 4 operators General-purpose machine
4 operators
AMS-221ENTS/X90002
=
1 operator
JUKI Smart Solutions – Jeans
Auto
2 Color-thread Automatic Pocket Attaching Machine
AMS-210ENHLthe needle-bar 1510/X90002Automatically changes over and re-start sewing with the second color thread (second kind of thread). This will improve and stabilize sewing quality .
JUKI Smart Solutions – Jeans
Auto
Automatic Pocket Decoration Machine
AMS210ENHL2210/X90003 Substantially increased productivity! Operator attends to ２ units of sewing machine at a time ！ Process
General
AMS 1unit
Operator attends AMS 2units
Hip pocket shape-tacking
27sec
16sec
8sec
Daily output
888
1,500
3,000 (3.3times UP per General)
※Condition:2pockets, working time:28,800sec, Allowance rate:20%
JUKI Smart Solutions – Jeans
Auto
Automatic Pocket Decoration Machine
AMS210ENHL2210/X90003 1 operator using AMS do the work of 4 operators ！ General-purpose machine
4 operators
AMS-210ENHL/X90003
=
1 operator
JUKI Smart Solutions – Jeans
Auto
Automatic Pocket Decoration Machine
AMS210ENHL2210/X90003
JUKI Smart Solutions – Jeans
Auto
SD
Semi-Automatic Bottom Hemming Mach
ASL - JBH100
Another Technology
EASY
Quality