Company profile pt mipacko farrela

CLEANS OUR VISION

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INTRODUCTION The market for microfiber product is growing rapidly worldwide but the market share is still lower than cotton product, more over in Indonesia. It is needed more concern and investment for exploring market, local market research, promotional cost, market entrance cost, etc. But sooner or later, eventually the market is in mutual and Most End-Users know and perceive it is worth with paying to Microfiber Cloth even little expensive relatively to cotton cloth which widely used by End-Users in Home, Restaurant, Hotel, etc. Microfiber product benefits far outweigh the cost. We commit to inform these benefits to those who needs cleaner and healthier environment.

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The company founder has been in this industry in the very beginning of microfiber industry for many years. Began working in Miracle Net Ltd (www.miraclekorea.com ) which is then acquired by The Willbes & Co Ltd. (www.willbes.com ). Both are in South Korea. Miracle Net Ltd. is the leading company in microfiber field which supply microfiber product to many multinational company, meanwhile The Willbes & Co Ltd., is A Major supplier for Major customer such as WALLMART, GAP, TARGET, etc.

PT Mipacko Farrela is the company specialized in manufacturing only microfiber related products since foundation. We are the real pioneer in Microfiber industry in Indonesia, building up strategic partnership to manufacture our own microfiber yarn with Korean factory in Indonesia that has been in textile industry since early seventies ( 1973 ). Our product is guaranteed same as Korean product because of using Korean microfiber and producing end product with Korean technology. We purchase high quality microfiber yarn (AAA Grade), we design final product with concern in many details and develop costefficient product that gives best benefit for the customers and end user. This is not only tag line or jargon; this is the way we do the business.

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The factory has been certified with OEKO-TEX (an international testing and certification system for textiles, guaranteed using no harmful substance) and ISO 9001 (Standard for Quality Management Systems).

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Developing and manufacturing microfiber product with MIPACKO® brand as well as customizing product with private label.

We develop a broad Authorized Distributor Network in Indonesia as well as Sales agent worldwide.

We do not charge distributor fees, and do not require monthly or annual minimums.

We sell through various distribution channels ( Mipacko brand or private label ): Retail Stores and Chains.

Professional Cleaning Companies Cleaning Product Manufacturers Home Shows/Fairs Small businesses Infomercials/ Commercials Media Shops DRTV Home Shopping Networks.

MLM company

Customers may customize and give private label our products to suit their needs.

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Customers can custom order products by fabric structure, size, color, composition and design to accommodate individual needs and brand the products with their own artwork, logos, labels, and packaging, but must refer to MOQ (negotiable quantity).

Customer may want only purchase roll dyed fabric which is then manufactured (cutting to packaging) in to finished good in buyer side.

For customers in Indonesia: Products can be warehoused per customers’ inventory stock requirements and do not have to deal with manufacturing, foreign/domestic trade, importing and customs issues.

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WHAT IS MICROFIBER? Microfiber is the terminology used to describe ultra-fine manufactured fibers and the name given to the technology of developing these fibers. The fabrics made from these extra-fine fibers provide a superior hand, and incredible softness that come in cloth, towel, Mop, and many customizes application such as bath robe, baby towel etc.

Many definition about microfiber yarn ,but mostly saying in general term that, yarn which is less than 1 denier. The name microfiber refers to the technology of developing ultra-fine fibers measuring only 0.006mm in diameter which means 10 times finer than silk, 30 times finer than cotton, 40 times finer than wool, and 100 times finer than human hair. Just one pound of fibers could wrap around the earth's equator more than 10 times. The diameter or fineness of a continuous or filament fiber—the lower the number, the finer the fiber, which in turn is more effective for cleaning surfaces.

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There are four types of synthetic microfibers being produced but state-of-the-art fabrics for Microfibre cleaning cloths most commonly used in creation of two polymers, that is, nylon and polyester. Polyester is lyophilic which ensures affinity to dirt and oil while Polyamide (Nylon ) is hydrophilic which ensures water absorption.

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The typical ratio of the two polymer blend is 80% polyester and 20% polyamide; a 70/30 blend will absorb water faster. As polyamide is much more expensive than polyester, it is expected to pay more for a 70/30 blend. While it's true that polyamide is more absorbent than polyester, a towel made from a blend of 70% polyester and 30% polyamide is not necessarily a better drying towel than an 80/20 blend (respectively). The weave and fiber treatment (splitting) will determine the wicking ability of the towel as much or more than the material blend. Without Splitting Process, there is no different with Normal synthetic (polyester) yarn. This is a process of splitting polyester and nylon creating millions of crevices in numerous wedge ( 16 splitable cross section / 16 different segments in “V� shape / Star shape groove), it is also what so called weight deduction process since some part of polyester is dissolved by NaOH solution ( Sodium hydroxide ). Utilizing a flawed process of splitting will reduce the quality of microfiber fabric. It has to be done perfectly; too much splitting causes the yarn to break down and too little splitting causes the yarn to lose its good function.

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Why Microfiber cloth is so effective for cleaning and toweling.

Fine Fibres Microfibres penetrate into surfaces at a finer level than normal fibres removing higher levels of dirt and grease whilst and creating a larger overall surface area 40 times greater than that of a regular fiber due to weakening the uprightness of the fibres. And it creates Static electricity, like a magnet, polyester and polyamide which has a natural positive electric charge that will attract the negatively charged dust, dirt, pollen, mite, more over clean at a microscopic level such as bacteria, so that chemical use is reduced or not required giving environmental savings through the reduction in chemicals released into the environment.

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Capillary Power This is created because of the millions of uneven fibers created during the splitting process, which makes the products absorb extremely well (seven times its own weight in water ).

When used damp the extremely fine fibres create a capillary effect within the cloth sucking up and holding liquid/dirt from the surface into the inner fibres of the cloth.

Although the products may be the same size the actual surface area of Microfibres is much larger. As microfibres are so fine, the surface of the product is increased and the area for storing dirt and grease through capillary action is far greater than in traditional products.

With the effect of capillary action ‘sucking’ the dirt/moisture from the surface the dirt and grease is retained within the fibres and only minute particles are released back onto the surface – removing the need for a second drying pass (evaporate it). Dries in 1/3 the time of ordinary cleaning towels.

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The sharp edges of millions of these fibers cut through dried-in stains, attracting and absorbing dirt and micro-particles, enabling the fiber to clean and polish at the same time, eliminating the need for additional chemical cleansers. Therefore, only water is needed as a detergent to clean any type of surface.

All of these advantage make microfiber product last so long it far outweigh the cost difference to Cotton cleaning cloth or cotton mop.

Factory Process Warping

Tricot Knitting Office Dyeing

Circular knitting

EX-Factory

Finishing tentering

Brushing & Shearing

Knitting capacity (Daily & Monthly) Tricot warp knitting

Circular weft knitting

17 ton / day

26 ton / day

425 ton / month

650 ton / month

43 ton / day 1075 ton / month

Machine status Tricot warp knitting Machine

O’ty

Item

Double Russel – DPLP

10

S/W Mesh

French 150”

12

Single Layer Mesh

RM-4 150”

5

Thicker Single Mesh

HKS2-1 170”

5

Training Nylex

KS3 170”

5

Poly Mesh (Lining & Contrast)

HKS4 170”

7

Poly Mesh (Lining & Contrast)

KS4 FBZ 130”

8

Cleaner Terry

Beard 168”

8

Tricot Lining

KS3-7 168”

2

Poly Mesh (Lining & Contrast)

HKS3M(P) 210”

6

Training Nylex

HKS3-1 210”

2

Spandex, Training Nylex

Superpol

1

Superpol

FBZ

8

FBZ Terry

TOTAL

79

Remark

425 Ton

Machine status Circular Circular weft weft knitting Machine

Item

Q’ty

Double Knitting

43

Double Pique Mesh Interlock Span Rip & Non Span Rip Memory

Single Jersey

14

Single Spandex / Single Jersey / Pique Mesh

Pile Knitting

6

Pile Textile

Single Terry

25

Double Terry

Single Pile Terry

28

Low Pile Giga, Pola Pleece, Veloa

Double Terry

12

Double Loop Terry, FY Terry, Square Terry

Triple Terry

2

Square Terry

Total

130

Remark

650 Ton

Machine status & capacity Dyeing Dyeing Department Department Machine

Q’ty

10Kg

8

50Kg

4

80Kg

1

100Kg

4

150Kg

1

200Kg

9

400Kg

1

500Kg

4

800Kg

1

1 Ton

2

Dyeing capacity capacity Polyest er Nylon Cotton

We give you the best 43 ton / day

1075 ton / month

1075 ton / month

5,000,000 YDS / month

Machine status & capacity Finishing Tentering Tentering Machin e

Q’ty

Capacity (yds/day)

Capacity (yds/month)

#1

1

30,000

750,000

#2

1

40,000

1,000,000

#3

1

50,000

1,250,000

#4

1

60,000

1,500,000

Total

4

180,000

4,500,000

Brushing Brushing & & Shearing Shearing

Machine

Q’ty

Brushing

23

Shearing

8

Tumbling

12

Combing

2

Total

45

Item

Remark

Remark 120” 6 chamber

Capacity(yds/day)

Capacity(yds/month )

Training Nylex

34,000

850,000

Aloba

12,000

300,000

Velboa

12,000

300,000

Span Velbet

7,000

175,000

Polar Tumbling

4,000

100,000

Shearing

14,000

350,000

Superpol

1,000

25,000

Double Terry

3,000

75,000

Square Terry

3,000

75,000

FBZ Terry

8,000

200,000

Remar k

Total monthly production capacity Knitting

Tricot knitting 1,700,000 yds

Circular knitting

Knitting capacity

3,300,000 yds

5,000,000 yds

Dyeing capacity

Dyeing

3,600,000 yds

Finishing capacity

Finishing

3,600,000 yds

Total monthly capacity 3,600,000 yds

Lab. Lab Equipment List

NO 1

NAME INSTRON (LOAD CELL MACHINE WITH SERIES IX PROGRAM)

2 STOLL ABRASION MACHINE

MODEL

SERIAL NO

4464

H-2018

UWT

FUCTION TESTING TENSILE & TONGUE TEAR

UWT-2051-H19STOLL OF THE SPECIMENS

SET

INSTRON UK

1

ATLAS USA

1

U.S.A

1

3 UV TESTER

QUV/BASIC

4 Mullen Burst Tester

GT-7013A1

8301159

TESTING BRUSTING MATERIAL

TAIWAN

1

5 CROCK METER

CW-5

2327-H07

CROCKING TESTER

ATLAS USA

1

6 OVEN MACHINE

GT-7035-UA

8901572

USED TO DRY SPECIMENS

GOTECH TAIWAN

1

HYTRONIC PRESS GSB-2

8184

CUTTING SPECIMENS

TAIWAN

1

HAN WON

-

CUTTING SPECIMENS FOR WEIGHT TEST

HAN WON INDUSTRIAL.CO

1

9 AATCC PERSPIRATION TESTER

PR-1

-

USED FOR BLEEDING TEST

ATLAS USA

1

10 BALANCE / ANALYTICAL SCALE

MW-150T

3014816

WEIGHT THE MEASURMENT OF SPECIMENS

JEPANG

1

-

-

USED FOR COUNT YARN TESTILE

-

1

SP68

2580

TESTING COLOR MATCHING

X-RITE USA

1

GT-100

8800262

ANALYSIS MATCHING COLOR

GOTECH TAIWAN

1

-

-

-

4

15 GAUGE METER

GT-313A

8901575

THICKNESS TESTER

GOTECH TAIWAN

1

16 DIGITAL CALLIPER

CD-6"CS

5024332

MEASURING THICKNESS OF SANDWICH MAT# MITUTOYO JAPAN

1

7 CUTTING MACHINE & DIES 8 CUTTER

11 LOOP GLASS 12 SPECTROPHOTOMETER 13 LAMP BOX 14

COMPUTER & PRINTER - INTERNET LINE

06-13908-73 TESTING YELLOWING TEST

MADE BY

INPUTTING DATA AND EMAIL

CLEANER DIVISION

Fabric Come in

Office

Cutting

Zigzag Cutting

Printing

Sewing

Emboss

Quality Control

Ex-Factory

Packing

Machine status & Capacity

Sewing Department Machine

Type

Q’ty

Capacity/day/un it

One Needle S/M

LS2-h51505

50 UNIT

840 PCS

Overlock S/M

EL 8514-03333

55 UNIT

840 PCS

Overlock S/M

EX 5205-12

50 UNIT

560 PCS

Double Needle S/M

KM-797 BL

12 UNIT

840 PCS

Kansai

DFB-1404P

3 UNIT

1400 PCS

Zigzag Cutting M/C

1 UNIT

Heat Emboss M/C

1 UNIT

Export : United States, United Kingdom, Mexico, Italy, Germany, France, Spain, Korea, Belgium, Australia, New Zealand.

Product Item : Superpol, FBZ Terry, MOP, FY Terry, PQ, Tricot, 3M, Square Terry, 2by2

Capacity/month/unit

Capacity/month

Employee Status Organization Organization

As of 12 November 2009 President Director Managing Director

Director

Marketing 34

Accounting Financing 12

Director

Administration

Material

Lab/R&D/QA

Office 3

Office 5

Security 24

Production 33

Tricot Knitting

Office 47

Circular Knitting

Dyeing & Finishing

Micro fiber Sewing

QC & Delivery

Office 8

Office 2

Office 11

Office 2

Office 9

Production 162

Production 72

Production 157

Production 145

Production 58

Clinic 3

Korean

Office

Production

14 persons

138 persons

816 persons

Engineering 63

Total Total 968 968persons persons

Office & Factory : PT. MIPACKO FARRELA

Jl. Ters Panyileukan No.8 Blok Samian, Cipadung Kidul - Bandung 40614 Indonesia Phone.: +62-22-87820422 Fax.: +62-22-87820423 Mobile :+62-822-1768-0990 Email : mipacko@mipacko.com / info@mipacko.com Website : www.mipacko.com 