CLEANS OUR VISION
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INTRODUCTION The market for microfiber product is growing rapidly worldwide but the market share is still lower than cotton product, more over in Indonesia. It is needed more concern and investment for exploring market, local market research, promotional cost, market entrance cost, etc. But sooner or later, eventually the market is in mutual and Most End-Users know and perceive it is worth with paying to Microfiber Cloth even little expensive relatively to cotton cloth which widely used by End-Users in Home, Restaurant, Hotel, etc. Microfiber product benefits far outweigh the cost. We commit to inform these benefits to those who needs cleaner and healthier environment.
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The company founder has been in this industry in the very beginning of microfiber industry for many years. Began working in Miracle Net Ltd (www.miraclekorea.com ) which is then acquired by The Willbes & Co Ltd. (www.willbes.com ). Both are in South Korea. Miracle Net Ltd. is the leading company in microfiber field which supply microfiber product to many multinational company, meanwhile The Willbes & Co Ltd., is A Major supplier for Major customer such as WALLMART, GAP, TARGET, etc. PT Mipacko Farrela is the company specialized in manufacturing only microfiber related products since foundation. We are the real pioneer in Microfiber industry in Indonesia, building up strategic partnership to manufacture our own microfiber yarn with Korean factory in Indonesia that has been in textile industry since early seventies ( 1973 ). Our product is guaranteed same as Korean product because of using Korean microfiber and producing end product with Korean technology. We purchase high quality microfiber yarn (AAA Grade), we design final product with concern in many details and develop costefficient product that gives best benefit for the customers and end user. This is not only tag line or jargon; this is the way we do the business.
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The factory has been certified with OEKO-TEX (an international testing and certification system for textiles, guaranteed using no harmful substance) and ISO 9001 (Standard for Quality Management Systems).
Developing and manufacturing microfiber product with MIPACKO® brand as well as customizing product with private label. We develop a broad Authorized Distributor Network in Indonesia as well as Sales agent worldwide. We do not charge distributor fees, and do not require monthly or annual minimums. We sell through various distribution channels ( Mipacko brand or private label ): Retail Stores and Chains. Professional Cleaning Companies Cleaning Product Manufacturers Home Shows/Fairs Small businesses Infomercials/ Commercials Media Shops DRTV Home Shopping Networks. MLM company
Customers may customize and give private label our products to suit their needs. Benefits:
Customers can custom order products by fabric structure, size, color, composition and design to accommodate individual needs and brand the products with their own artwork, logos, labels, and packaging, but must refer to MOQ (negotiable quantity). Customer may want only purchase roll dyed fabric which is then manufactured (cutting to packaging) in to finished good in buyer side. For customers in Indonesia: Products can be warehoused per customers’ inventory stock requirements and do not have to deal with manufacturing, foreign/domestic trade, importing and customs issues.
WHAT IS MICROFIBER? Microfiber is the terminology used to describe ultra-fine manufactured fibers and the name given to the technology of developing these fibers. The fabrics made from these extra-fine fibers provide a superior hand, and incredible softness that come in cloth, towel, Mop, and many customizes application such as bath robe, baby towel etc. Many definition about microfiber yarn ,but mostly saying in general term that, yarn which is less than 1 denier. The name microfiber refers to the technology of developing ultra-fine fibers measuring only 0.006mm in diameter which means 10 times finer than silk, 30 times finer than cotton, 40 times finer than wool, and 100 times finer than human hair. Just one pound of fibers could wrap around the earth's equator more than 10 times. The diameter or fineness of a continuous or filament fiber—the lower the number, the finer the fiber, which in turn is more effective for cleaning surfaces.
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There are four types of synthetic microfibers being produced but state-of-the-art fabrics for Microfibre cleaning cloths most commonly used in creation of two polymers, that is, nylon and polyester. Polyester is lyophilic which ensures affinity to dirt and oil while Polyamide (Nylon ) is hydrophilic which ensures water absorption.
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The typical ratio of the two polymer blend is 80% polyester and 20% polyamide; a 70/30 blend will absorb water faster. As polyamide is much more expensive than polyester, it is expected to pay more for a 70/30 blend. While it's true that polyamide is more absorbent than polyester, a towel made from a blend of 70% polyester and 30% polyamide is not necessarily a better drying towel than an 80/20 blend (respectively). The weave and fiber treatment (splitting) will determine the wicking ability of the towel as much or more than the material blend. Without Splitting Process, there is no different with Normal synthetic (polyester) yarn. This is a process of splitting polyester and nylon creating millions of crevices in numerous wedge ( 16 splitable cross section / 16 different segments in “V� shape / Star shape groove), it is also what so called weight deduction process since some part of polyester is dissolved by NaOH solution ( Sodium hydroxide ). Utilizing a flawed process of splitting will reduce the quality of microfiber fabric. It has to be done perfectly; too much splitting causes the yarn to break down and too little splitting causes the yarn to lose its good function.
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Why Microfiber cloth is so effective for cleaning and toweling. Fine Fibres Microfibres penetrate into surfaces at a finer level than normal fibres removing higher levels of dirt and grease whilst and creating a larger overall surface area 40 times greater than that of a regular fiber due to weakening the uprightness of the fibres. And it creates Static electricity, like a magnet, polyester and polyamide which has a natural positive electric charge that will attract the negatively charged dust, dirt, pollen, mite, more over clean at a microscopic level such as bacteria, so that chemical use is reduced or not required giving environmental savings through the reduction in chemicals released into the environment.
Capillary Power This is created because of the millions of uneven fibers created during the splitting process, which makes the products absorb extremely well (seven times its own weight in water ). When used damp the extremely fine fibres create a capillary effect within the cloth sucking up and holding liquid/dirt from the surface into the inner fibres of the cloth. Although the products may be the same size the actual surface area of Microfibres is much larger. As microfibres are so fine, the surface of the product is increased and the area for storing dirt and grease through capillary action is far greater than in traditional products. With the effect of capillary action ‘sucking’ the dirt/moisture from the surface the dirt and grease is retained within the fibres and only minute particles are released back onto the surface – removing the need for a second drying pass (evaporate it). Dries in 1/3 the time of ordinary cleaning towels.
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The sharp edges of millions of these fibers cut through dried-in stains, attracting and absorbing dirt and micro-particles, enabling the fiber to clean and polish at the same time, eliminating the need for additional chemical cleansers. Therefore, only water is needed as a detergent to clean any type of surface. All of these advantage make microfiber product last so long it far outweigh the cost difference to Cotton cleaning cloth or cotton mop.
Factory Process Warping
Tricot Knitting Office
Dyeing
Circular knitting
EX-Factory
Finishing tentering
Brushing & Shearing
Knitting capacity (Daily & Monthly) Tricot warp knitting
Circular weft knitting
17 ton / day
26 ton / day
425 ton / month
650 ton / month
43 ton / day 1075 ton / month
Machine status Tricot warp knitting Machine
O’ty
Item
Double Russel – DPLP
10
S/W Mesh
French 150”
12
Single Layer Mesh
RM-4 150”
5
Thicker Single Mesh
HKS2-1 170”
5
Training Nylex
KS3 170”
5
Poly Mesh (Lining & Contrast)
HKS4 170”
7
Poly Mesh (Lining & Contrast)
KS4 FBZ 130”
8
Cleaner Terry
Beard 168”
8
Tricot Lining
KS3-7 168”
2
Poly Mesh (Lining & Contrast)
HKS3M(P) 210”
6
Training Nylex
HKS3-1 210”
2
Spandex, Training Nylex
Superpol
1
Superpol
FBZ
8
FBZ Terry
TOTAL
79
Remark
425 Ton
Machine status Circular weft knitting Q’ty
Machine
Item
Double Knitting
43
Double Pique Mesh Interlock Span Rip & Non Span Rip Memory
Single Jersey
14
Single Spandex / Single Jersey / Pique Mesh
Pile Knitting
6
Pile Textile
Single Terry
25
Double Terry
Single Pile Terry
28
Low Pile Giga, Pola Pleece, Veloa
Double Terry
12
Double Loop Terry, FY Terry, Square Terry
Triple Terry
2
Square Terry
Total
130
Remark
650 Ton
Machine status & capacity Dyeing Department Machine
Q’ty
10Kg
8
50Kg
4
80Kg
1
100Kg
4
150Kg
1
200Kg
9
400Kg
1
500Kg
4
800Kg
1
1 Ton
2
We give you the best
Dyeing capacity Polyest er Nylon Cotton
43 ton / day
1075 ton / month
1075 ton / month
5,000,000 YDS / month
Machine status & capacity Finishing Tentering Machine
Q’ty
#1
Capacity (yds/day)
Capacity (yds/month)
1
30,000
750,000
#2
1
40,000
1,000,000
#3
1
50,000
1,250,000
#4
1
60,000
1,500,000
Total
4
180,000
4,500,000
Brushing & Shearing
Machine
Q’ty
Brushing
23
Shearing
8
Tumbling
12
Combing
2
Total
45
Item
Remark
Remark 120” 6 chamber
Capacity(yds/day)
Capacity(yds/month)
Training Nylex
34,000
850,000
Aloba
12,000
300,000
Velboa
12,000
300,000
Span Velbet
7,000
175,000
Polar Tumbling
4,000
100,000
Shearing
14,000
350,000
Superpol
1,000
25,000
Double Terry
3,000
75,000
Square Terry
3,000
75,000
FBZ Terry
8,000
200,000
98,000
2,450,000
Total
Remark
Total monthly production capacity Tricot knitting Knitting
1,700,000 yds
Circular knitting
Knitting capacity
3,300,000 yds
5,000,000 yds
Dyeing capacity
Dyeing
3,600,000 yds
Finishing capacity
Finishing
3,600,000 yds
Total monthly capacity 3,600,000 yds
Lab. Lab Equipment List
NO 1
NAME INSTRON (LOAD CELL MACHINE
MODEL
SERIAL NO
4464
H-2018
FUCTION TESTING TENSILE & TONGUE TEAR
MADE BY
SET
INSTRON UK
1
ATLAS USA
1
U.S.A
1
WITH SERIES IX PROGRAM) 2 STOLL ABRASION MACHINE
UWT
UWT-2051-H19STOLL OF THE SPECIMENS
3 UV TESTER
QUV/BASIC
4 Mullen Burst Tester
GT-7013A1
8301159
TESTING BRUSTING MATERIAL
TAIWAN
1
5 CROCK METER
CW-5
2327-H07
CROCKING TESTER
ATLAS USA
1
6 OVEN MACHINE
GT-7035-UA
8901572
USED TO DRY SPECIMENS
GOTECH TAIWAN
1
HYTRONIC PRESS GSB-2
8184
CUTTING SPECIMENS
TAIWAN
1
HAN WON
-
CUTTING SPECIMENS FOR WEIGHT TEST
HAN WON INDUSTRIAL.CO
1
9 AATCC PERSPIRATION TESTER
PR-1
-
USED FOR BLEEDING TEST
ATLAS USA
1
10 BALANCE / ANALYTICAL SCALE
MW-150T
3014816
WEIGHT THE MEASURMENT OF SPECIMENS
JEPANG
1
-
-
USED FOR COUNT YARN TESTILE
-
1
SP68
2580
TESTING COLOR MATCHING
X-RITE USA
1
GT-100
8800262
ANALYSIS MATCHING COLOR
GOTECH TAIWAN
1
-
-
-
4
7 CUTTING MACHINE & DIES 8 CUTTER
11 LOOP GLASS 12 SPECTROPHOTOMETER 13 LAMP BOX 14
COMPUTER & PRINTER
06-13908-73 TESTING YELLOWING TEST
- INTERNET LINE
INPUTTING DATA AND EMAIL
15 GAUGE METER
GT-313A
8901575
THICKNESS TESTER
GOTECH TAIWAN
1
16 DIGITAL CALLIPER
CD-6"CS
5024332
MEASURING THICKNESS OF SANDWICH MAT# MITUTOYO JAPAN
1
CLEANER DIVISION
Fabric Come in
Office
Cutting
Zigzag Cutting
Printing
Sewing
Emboss
Quality Control
Ex-Factory
Packing
Machine status & Capacity
Sewing Department Machine
Type
Q’ty
Capacity/day/unit
One Needle S/M
LS2-h51505
50 UNIT
840 PCS
Overlock S/M
EL 8514-03-333
55 UNIT
840 PCS
Overlock S/M
EX 5205-12
50 UNIT
560 PCS
Double Needle S/M
KM-797 BL
12 UNIT
840 PCS
Kansai
DFB-1404P
3 UNIT
1400 PCS
Zigzag Cutting M/C
1 UNIT
Heat Emboss M/C
1 UNIT
Export :
United States, United Kingdom, Mexico, Italy,
Germany, France, Spain, Korea, Belgium, Australia, New Zealand. Product Item : Superpol, FBZ Terry, MOP, FY Terry, PQ, Tricot, 3M, Square Terry, 2by2
Capacity/month/unit
Capacity/month
Employee Status As of 12 November 2009
Organization President Director Managing Director
Director
Marketing 34
Accounting Financing 12
Director
Administration
Material
Lab/R&D/QA
Office 3
Office 5
Security 24
Production 33
Tricot Knitting
Office 47
Circular Knitting
Dyeing & Finishing
Micro fiber Sewing
QC & Delivery
Engineering 63
Office 8
Office 2
Office 11
Office 2
Office 9
Production 162
Production 72
Production 157
Production 145
Production 58
Clinic 3
Korean
Office
Production
Total
14 persons
138 persons
816 persons
968 persons
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Office & Factory : PT. MIPACKO FARRELA Jl. Ters Panyileukan No.8 Blok Samian, Cipadung Kidul - Bandung 40614 Indonesia Phone.: +62-22-87820422 Fax.: +62-22-87820423 Mobile :+62-822-1768-0990 Email : mipacko@mipacko.com / info@mipacko.com Website : www.mipacko.com