CI/SfB|
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September 2005 Uniclass L7315 + L2123
ACO DeckLine Shallow invert surface drainage system
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ACO DeckLine CONTENTS
System Overview
Introduction to ACO DeckLine
2
Features and benefits
3
Load Class selection
5
Technical Data
Channel components
4
Gratings and locking
6
NBS Specification Clause
6
Installation, operation and maintenance
Installation procedure
7
Operation and maintenance
7
Our built environment is becoming ever more complex. Applications are becoming more sophisticated and the increasing pressure of regulations and standards make achieving design, performance and financial goals ever tougher. ACO Building Drainage is a new concept within the ACO Group. Our mission: to eliminate design risk, to reduce installed and life cost and to deliver exceptional finish and performance in every product application.
ACO Contact Details
We achieve this through three factors:
01462 851490
High performance materials
Tel:
01462 816666 Fax:
Design experience and project support
e-mail Enquiries:
Global manufacturing capacity
buildingdrainage@aco.co.uk
Our global resources and fabrication capacity make it possible for us to deliver best value, both with our standard products and with our bespoke designs. Confidence is further assured with quality systems that are in accordance with ISO 9001-2000 ACO Building Drainage’s extensive portfolio includes:
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ACO Technologies plc. ACO Business Park, Hitchin Road, Shefford, Bedfordshire SG17 5TE.
Stainless steel Modular Channel system
Biological Grease Management system
Stainless steel EuroGully gully system Stainless steel and polymer composite access covers Gravity Grease Separator system Sewer backflow prevention valves Stainless steel socketed pipe system Rainwater outlets for flat roofs
ACO Building Drainage is a division of ACO Technologies plc and part of the worldwide ACO Group. The Group has sales in excess of ÂŁ300 million worldwide with production facilities in the UK, Germany, France, Switzerland, Denmark, Spain, Poland, Czech Republic, Australia and the USA. In total more than 3000 people are employed in 30 countries throughout the world.
website:
www.acobuildingdrainage.co.uk
System Overview FEATURES AND BENEFITS
1
Available as standard in galvanised steel or to special order in stainless steel grade 304 or 316 – channel lengths 1, 1.5 and 3m.
2
2 locking points per metre.
3
50mm invert depth ideal for car parks decks or
1 2 3
other areas where similar restrictions exist. 4
Branch units provide ’jointless’ convenience for intersecting drain runs.
5
All channels components complete with levelling feet to aid installation.
6
4
Corner unit provides time saving ‘joint free’ practical accessory.
7
Flange plates allow 2 point clamping and include dowels to aid channel alignment.
8
5
End plates available for male and female ends of channel.
9
Ø100mm spigot connection.
10 Neoprene gasket for secure seal with stainless
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steel version only. 11 Stainless steel system incorporates 6 point bolt clamping and TIG welded flange joints where fully water tight system is required. 12 Gratings available include galvanised perforated, slotted and composite black or white
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(to FACTA Load Class C).
8
13 A range of 12 stainless steel gratings are available. See ACO Building Drainage Modular system catalogue for further details. 12
9 11 10
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ACO DeckLine TECHNICAL DETAIL
Level Invert Channel
225mm
20mm
50mm
60mm
161mm 126mm
Dim ‘A’
100mm
Description
Part No: Galvanised
Part No: Stainless Steel
A
15138
15166
1000mm
5kg
15140
15167
1500mm
7.5kg
15141
15168
3000mm
15kg
Level Invert Channel
Weight
520mm
Corner Unit
500mm 225mm
643.5mm
100mm
626mm
20mm
50mm
60mm
161mm 126mm
3mm
Description
Part No: Galvanised
Part No: Stainless Steel
Weight
Corner Unit
15160
15186
5kg
Branch Unit
500mm
225mm
169.5mm
126mm 100mm
169.5mm
Dim A 500mm
20mm
50mm
60mm
161mm
643.5mm
Description
Part No: Galvanised
Part No: Stainless Steel
Weight
Branch Unit
15162
15187
5kg
4 Steel ACO DeckLine incorporate 6 locking points with neoprene gasket for watertight seal, this increases overall depth * Stainless from 60mm to 64mm.
ACO DeckLine TECHNICAL DETAIL
Outlet Unit
225mm
20mm
100mm
Dim ‘A’
87mm
100mm
Ø101.60mm
60mm
50mm
126mm
2mm
161mm
Part No: Galvanised
Part No: Stainless Steel
A
Weight
Outlet Unit
15135
15165
500mm
3kg
15139
15169
1000mm
5kg
60mm
60mm
End Plate
64mm
Description
3mm
3mm
2mm
225mm
225mm
225mm
Female end plate
Male end plate
Stainless steel end plate Part No: Galvanised
Weight
Male End plate
15142
0.2kg
Female End plate
15143
0.2kg
Stainless Steel End plate
15170
0.2kg
Description
Load Class FACTA Load Class
BS EN 124:1994 and BS EN 1433:2002 comparisons
Slow Moving Wheel Load (Tonnes) Pneumatic Solid
A
A15
0.5
n/a
Pedestrian areas, changing rooms and toilets.
AA
1.5
n/a
Very light industrial areas, small trolleys and private cars.
AAA
2.5
0.5
Light industrial areas, trolleys and light pallet trucks.
Typical Applications
B
B125
5.0
0.75
Factories, industrial plants, pick-up trucks and small pallet trucks.
C
C250
6.5
1.0
Factories, industrial plants, lorries, pallet trucks and small fork lift trucks.
D
D400
11.0
3.0
Heavy duty industrial areas, medium duty fork lift trucks and HGV’s.
E
E600
16.0
5.0
Heavy duty industrial areas, heavy duty fork lift trucks and HGV’s.
Steel ACO DeckLine incorporate 6 locking points with neoprene gasket for watertight seal, this increases overall depth * Stainless from 60mm to 64mm.
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ACO DeckLine TECHNICAL DETAIL
Gratings Slotted A
123mm
80mm 10mm
250mm
31mm
500mm
A Class Description
20mm 123mm
20mm
27.8mm
C Class
Part No:
A
Load Class
Finish
Weight
0059
1000mm
A
Galvanised
2.3kg
0061
500mm
A
Galvanised
1.2kg
1675
1000mm
C
Galvanised
4.4kg
1676
500mm
C
Galvanised
2.2kg
Slotted
Perforated 250mm
500mm 13.9mm
55.6mm
20mm 123mm
Ă˜6mm
41.7mm
13.9mm
1000mm
27mm
Description
Part No:
A
Load Class
Finish
Weight
Perforated
401445
1000mm
C
Galvanised
6kg
401446
500mm
C
Galvanised
3.2kg
Composite Grating
45mm
500mm
21mm 123mm
8mm
32mm
Description
Part No:
A
Load Class
Finish
Composite
4778
500mm
C
Black
Weight 2.0kg
4779
500mm
C
White
2.0kg
Description
Part No:
Material
Locking Bolt
15145
Galvanised
Locking Bolt
15192
Stainless Steel
Grating Locking
NBS Specification Clause Reference
6
For relevant NBS specification, refer to NBS Section R10 rainwater pipework/gutters, Clause 370 rainwater outlets and insert the appropriate model reference number.
ACO DeckLine INSTALLATION GUIDELINES
General Points
Step 4 Backfilling
Excessive slab movement resulting in lateral loading on the channel must be avoided by the inclusion of longitudinal expansion joints.
To provide adequate clearance for grating installation, it will be necessary to use additional timber spacing struts which should be placed within the grating seat of the channel to maintain the correct grating tolerance (2mm).
If transverse joints are present in the slab these should cross the channel aligned with a bolted joint in the channel run.
It may be necessary to weigh the channels down when filling the trench with mortar to prevent channels lifting or floating.
Product:
The bed and surround must have sufficient strength to support the channel in service.
Ground Locations:
All components should be stored in a clean, dry, level area prior to installation.
Instructions Step 1 Excavation Allow for a minimum of 30mm of bedding material and approximately 50 - 100mm either side of the channel to allow access to levelling feet and flange plates. Step 2 Pipe Connections Spigot Outlet
Step 3 Positioning Position the channel and set to line and level using supplied levelling feet. Adjust the feet so the finished installation height is approximately 3mm below finished floor level. Channel edge set 3mm below finished floor level
Remove immediately from the inside surfaces of the channel (or gully) any mortar or concrete spillage. Step 5 Grating installation Wash and clean the channel taking care to remove any concrete splashes. Install gratings and lock down each unit.
Operation and Maintenance
Make the connection to the underground pipe with the spigot from the channel, being sure to position the channel correctly.
50-100mm minimum
A suitable mortar of minimum strength with 40N/mm2 10mm maximum aggregate size should be used.
Minimum 30mm depth Minimum compressive strength 40N/mm2
Because of the nature of the channel system care should be taken to maintain a clear waterway within the channel. Inspections should be made periodically to assess the extent of the debris build up and a maintenance schedule established in order to remove such debris. Cleaning Stainless Steel Full details are available in our Modular catalogue. Cleaning galvanised steel Galvanised steel surfaces can be cleaned and rinsed with copious amounts of water and stubborn stains removed with a stiff bristled brush. If the problem persists, contact ACO for further advice. Galvanised steel maintenance Heavy damage to the galvanised surface exposes the underlying metal to the atmosphere and corrosion will result unless treated. Any corrosion should be removed by light abrasion and the area treated with one of the many commercially available zinc sprays following manufacturers instructions.
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ACO Technologies plc ACO Business Park, Hitchin Road, Shefford, Bedfordshire SG17 5TE Tel: 01462 816666 Fax: 01462 851490 e-mail: buildingdrainage@aco.co.uk website: www.acobuildingdrainage.co.uk
Š September 2005 ACO Technologies plc. All reasonable care has been taken in compiling the information in this document. All recommendations and suggestions on the use of ACO products are made without guarantee since the conditions of use are beyond the control of the Company. It is the customer's responsibility to ensure that each product is fit for its intended purpose, and that the actual conditions of use are suitable. This brochure and any advice is provided by ACO Technologies plc (the Company) free of charge and accordingly on terms that no liability including liability for negligence will attach to the Company or its servants or agents arising out of or in connection with or in relation to this brochure or any such advice. Any goods supplied by the Company will be supplied solely upon its standard conditions of sale, copies of which are available on request. The Company's policy of continuous product development and improvement renders specifications liable to modification. Information provided in this brochure is therefore subject to change without prior notification.