SET TING A GOLD STANDARD FOR MINING IT INNOVATION
www.miningglobal.com
OC T OB E R 2 0 19
Inclusion and Diversity in Chile
BUILDING ON STRONG FOUNDATIONS Alacer Gold assures long-term sustainability goals through world class expansion project in Turkey
Global Mining Companies
Bringing together the community that builds the foundation of the digital world THURSDAY NOV. 7, 2019 SPRING STUDIOS, NYC MarketplaceLIVE is the place where the complete community of cloud and connectivity stakeholders meet to learn, share ideas, and get inspired in a fun and elegant atmosphere. This event is packed with compelling stories on how our community is changing the world. Gain practical knowledge and insights that resonate whether you’re a network engineer at a startup, a solutions architect at a cloud service provider, or a CIO at a Fortune 500 company.
REGISTER NOW
Powered by
or reach out to marketplacelive@digitalrealty.com for a VIP Invite
FOREWORD
W
elcome to the October issue
owned copper giant is leading the
of Mining Global magazine!
way towards achieving equality in the
In this issue Mining Global explores
the Australian mining industry. AusIMM President Janine Herzig, PT Merdeka Copper Gold CEO Colin Moorhead and Austmine Chairman & Director Mark Read share
mining sector in Chile and beyond. “The materials we need for a greener economy, and to find new solutions, lie within the products the mining industry makes,” says Ontario Mining Association President John Hodgson, who explains
their insight into the chal-
the capabilities of the mining
lenges and opportunities
industry to deliver min-
ahead for the region.
erals and metals make
This month’s cover examines the relationship between the contractors and mining
modern life and the quest Stewart Beckman, Alacer Gold Corp
engineers who delivered the sulfide plant expansion project which will support Turkey’s Çöpler Gold Mine for the next 20 years. “Diversity is our pledge to reflect as a company what we should protect and defend as a society: respect for every human being.” We hear from Codelco’s Corporate Diversity & Inclusion Director, Irene Schlechter Kutscher and learn how the state-
for innovation possible. Also in this issue, Argo Natural Resources reveals
why DES technology could, and should, revolutionise the way metals and minerals are extracted. Do you have a story to tell? Email: daniel.brightmore@bizclikmedia.com to join the conversation. Enjoy the issue! Daniel Brightmore w w w.mi ni nggl o b a l. com
03
THE PROFESSIONAL DRILLING EXPERIENCE Drillon is a newly established drilling company with a globally experienced, highly focused and motivated multinational team from the drilling industry. With a success-oriented team our aim is to give our clients “the professional drilling experience”.
DRILLING
CONSULTANCY
EQUIPMENT SUPPLY VISIT OUR SITE CONTACT US
Click the home icon (top right of page) to return to contents page at anytime
EDITOR-IN-CHIEF
DAN BRIGHTMORE Editorial Director
MATT HIGH
WHEN YOU SEE THE PLAY BUTTON ICON, CLICK TO WATCH OUR VIDEO CONTENT
CREATIVE DIRECTORS
DANIEL CRAWFORD STEVE SHIPLEY CREATIVE TEAM
OSCAR HATHAWAY ERIN HANCOX SOPHIA FORTE SOPHIE-ANN PINNELL PRODUCTION DIRECTOR
DANIELA KIANICKOVÁ
Wherever you see these icons in the magazine click to be directly connected via social media
PRODUCTION MANAGER
OWEN MARTIN DIGITAL VIDEO DIRECTOR
JOSH TRETT DIGITAL VIDEO PRODUCERS
05
JOSHUA S. PECK EMILY McNAMARA SOCIAL MEDIA PRODUCERS
DANIEL WEATHERLEY JACK GRIMSHAW EVELYN HOWAT KAYLEIGH SHOOTER MINING MANAGING DIRECTOR
RICHARD DEANE DIGITAL MEDIA DIRECTORS
ARRON RAMPLING JASON WESTGATE
CLICK NOW TO SUBSCRIBE FOR FREE
OPERATIONS DIRECTOR
ALEX BARRON GROUP MANAGING DIRECTOR
JAMES PEPPER CHIEF OPERATIONS OFFICER
ANDY TURNER PRESIDENT & CEO
GLEN WHITE
PUBLISHED BY
Visit the miningglobal.com website and sign up to receive exclusive access to one of the world’s fastest growing business news platforms.
CONTENTS
10 A bright future for Alacer
40
52
96
62
Events
72 100 Kinross Gold Corporation
82
114 Global mining companies
SSR Mining
10
WRITTEN BY
DAN BRIGHTMORE PRODUCED BY
RICHARD DEANE
OCTOBER 2019
11
w w w. minin g gl o b a l . c o m
ALACER GOLD
The construction of the Çöpler Sulfide Plant is a game-changer for intermediate gold producer Alacer
T
he Çöpler Sulfide Expansion Project (CSEP) was completed on time and ~10% under its projected budget of $744mn.
The project was delivered 13 million hours Lost Time Injury (LTI) free, and with a Total Recordable Injury Frequency Rate (TRIFR) of 1.84 per million hours – a record that Chief Operating Officer 12
Stewart Beckman describes as a “stellar” achievement for the more than 3,000-strong team responsible for construction and the operations team, who are responsible for ramping up and running the new plant. The successful completion of the CSEP, combined with its operational oxide plant, will provide Alacer’s Çöpler Gold Mine with a strong foundation for at least the next 20 years. “For approximately 10 years we have produced gold by processing oxide ore through our heap leach plant. Underneath the oxide ores are sulfide ores that also contain gold, but gold that cannot be recovered by simple leaching. Nature converted the top of the deposit to oxide ore by slowly oxidising the sulfide ores. The construction of the Çöpler Sulfide Plant gives us the ability to accelerate the process and rapidly OCTOBER 2019
13
w w w. minin g gl o b a l . c o m
WINNING THE GOLD METAL !
your local contact
more information
It‘s the teamwork that leads a project to success! Our expertise for your success in: Process studies Process related developments Finite element calculations Hardware solutions
EKATO Rühr- und Mischtechnik GmbH | Hohe-Flum-Str. 37 | 79650 Schopfheim | Germany | +49 7622 29-0 | info@ekato.com
Close collaboration with EKATO for the Çöpler Sulfide Expansion Project As for many other mineral processing projects, EKATO accompanied the Çöpler gold project over the last years. Already in the early design stages an intensive exchange and discussions between the end customer, engineering company and the equipment suppliers like EKATO took place. As the experience with other similar projects has shown in the past, this collaboration is increasingly limited to not just the equipment but to an extended scope of supply, which is appreciated by customers. In these cases, EKATO, with more than 85 years of experience in mixing technology and state-of-the-art testing equipment in its technical center, offers much more than just agitators. This additional scope can be quite extensive and cover all types of agitated applications in the plant flowsheet. For Anagold’s Çöpler Sulfide Expansion Project, EKATO designed and delivered agitators for all large agitated applications including the POX autoclaves‘ agitators. EKATO also performed several studies in its technical center. One of these series of tests was related to the optimum feed pipe locations and geometries in the first autoclave compartment. These tests in the model scale were then backed up by CFD (Computational Fluid Dynamics) studies which were carried out in-house as well. Other services included the assessment of slurry rheology data, supplied by other parties. The consideration of the appropriate slurry rheology is crucial for the proper operation of the agitators, especially for the large atmospheric tanks with capacities up to several thousand cubic meters. For this particular project, additional CFD simulations were prepared to double-check the designs of these tanks. EKATO’s capabilities also allow to extend this scope, provided during the design and construction phase, to the start-up and operation of the plant.
3D model of a world scale POX autoclave
Of course EKATO’s solutions are not limited to process related issues. The reliable mechanical design of the agitators, including the in-house manufactured mechanical seals and supply systems, ensures a maximum life time of the equipment with longest service intervals. This overall reliability has not only been proven in this particular project but in many other projects in mineral processing.
Pilot autoclaves in EKATO‘s R&D Center
www.ekato.com
ALACER GOLD
“ A “stellar”achievement for the more than 3,000-strong team responsible for construction and the operations team, who are responsible for ramping up and running the new plant”
16
— Stewart Beckman, Chief Operating Officer, Alacer Gold
OCTOBER 2019
oxidise the sulfide ores, enabling us to recover the considerable gold value that was previously trapped,” explains Beckman. “The oxide ore in the original mining area was depleting and so, without the CSEP, the Çöpler Mine would have been facing declining production and the prospect of winding down operations. However, the CSEP now gives the operations ~20 years of life. In addition, recent discoveries of new oxide ore deposits around the original Çöpler deposit now provide the prospect of extending the
CLICK TO WATCH : ‘ALACER GOLD: EMPOWERING EMPLOYEES AND TRANSFORMING THE FUTURE WITH SAP S/4HANA®’ 17 life of the oxide ore processing well into the future. We have gone from the prospect of declining operations at Çöpler to now having a very bright future, with both the oxide plant and the sulfide plant running. This is a great outcome for our business, our employees and the communities that are supported by the mine’s operations”. In 2019, Çöpler is expected to produce 355-415 koz at an AISC range of $675-725/oz from both the oxides and sulfides. Project Director John Ebbett oversaw the design and build of the CSEP, explaining that the construction of the w w w. minin g gl o b a l . c o m
No Margin for Error Congratulations to Alacer Gold and the Wood Group, we look forward to our continued working relationship at this site and other potential projects in the future. Koch Knight, LLC is a leader in acid proof and corrosion solutions with capabilities in construction, engineering and services, working with state-of-the-art ceramics and plastic materials. Koch Knight manufactures ceramic products which include, brick, proprietary mortars and membranes highly suited for the mining industry. Koch Knight provides responsive, customer-focused solutions. Our products and services are available worldwide through our global network of manufacturing and outsourcing ceramic and plastic facilities. Whether it is a revamp or new construction, from start to finish, Koch Knight will assist you with every step to ensure speedy completion and successful results.
LEARN MORE Globally Known, Globally Chosen
new plant utilised an Integrated Project
behaviours, while also remaining
Management Team (IPMT) model to
involved throughout the project by
successfully break down inter-company
performing organisational health
barriers, increase transparency and
checks and assisting with change as
drive individual accountability. “This
the project progressed through its
allowed project issues to be highlighted
execution stages.”
and dealt with in a timely manner,”
Ebbett’s teams were able to take
he says. “Early in the development of
advantage of existing infrastructure on
the IPMT, 4Points were engaged to
site and built additional accommodation
develop a structured programme that
for the 3,000 temporary workers “at
would instill the desired culture and
well above the typical local standards
E XE CU T I VE PRO FI LE
19
John Ebbett John Ebbett spent almost five years as Project Director at Alacer Gold throughout the construction process on the company’s Çöpler Sulfide Expansion Project (CSEP). Previously, he spent over four years working as Project Manager for Newcrest in Indonesia and Papua New Guinea. Managing the portfolio of capital works at the Lihir Gold Mine, he ensured that capital use was efficient and aligned with Newcrest’s short- and long-term strategic plans. The projects delivered during this time included optimising the process plant following the MOPU project, community infrastructure and refurbishment of process plant facilities. Prior to this he was a Senior Mechanical Engineer at Ausenco, where he has now returned to take up the role of Vice President, Global Project Delivery.
w w w. minin g gl o b a l . c o m
ALACER GOLD
20
OCTOBER 2019
“ The construction of the Çöpler Sulfide Plant gives us the ability to accelerate the process and rapidly oxidise the sulfide ores, enabling us to recover the considerable gold value that was previously trapped” — Stewart Beckman, Chief Operating Officer, Alacer Gold
w w w. minin g gl o b a l . c o m
21
Think about your entire circuit; we have. Consider an end-to-end solution from Weir Minerals. Our product range covers everything you need. With best-in-class products from Cavex®, Enduron®, Isogate®, Linatex®, Trio® and Warman®, your circuit will work in perfect harmony. Whether it’s a pump or an entire circuit, every Weir product comes with a lifetime of support from Weir Minerals’ extensive global service network. That’s what makes our market leading product range, market leading, from end-to-end.
To get more from your plant, visit www.global.weir today.
Weir Turkey Mineralleri Ltd. Şti. T +90 216 688 16 06 www.global.weir
Copyright © 2018 Weir Minerals Europe Ltd. All rights reserved. WARMAN, CAVEX, ISOGATE, LINATEX, ENDURON and WEIR LOGO are trade marks and/or registered trade marks of The Weir Group PLC and/or its subsidiaries. Certain features of the technology featured in this publication may be protected by pending and granted patents and designs in the name of The Weir Group PLC and/or its subsidiaries.
23
for a construction site”, along with
sections of scope: the process plant,
more than 100 apartments, including
tailings storage facility and support
three-bed family units, for the ongoing
infrastructure. The tailings storage
operations team. “Compared to some
facility is a fully lined, downstream
of the projects I have completed
impoundment with both under and over
elsewhere in the world, the infrastruc-
drain systems. The embankment is a
ture in eastern Turkey is fantastic. We
mass wall, with phase one constructed
had a great road to the mine site, a
during the CSEP construction,
50MW hydro power station 5km away
containing 3.5 million m3 of structural
(connected to the national grid) and
rock fill. The construction of the TSF
other hydro power stations in the area.”
was delivered using the current mining
The CSEP comprised of three major
contractor, Çiftay, with Golder providing w w w. minin g gl o b a l . c o m
Delivering value-driven solutions for the future Backed by a 60+ year history delivering some of the world’s most logistically and challenging mining projects, Wood has a proven ability to optimize asset performance, drive capital efficiency and deliver for our customers. From early-stage concepts and evaluations to turn-key projects and asset solutions, we are implementing technology-enhanced solutions to change the blueprint for the next generation of mining. Our global experts challenge the impossible to meet the growing demand for materials that make future technologies possible.
Click here to learn more at woodplc.com/mms
construction quality control.
The process plant scope included
The infrastructure scope included
crushing, grinding, acidulation,
upgraded access roads, accommoda-
pressure oxidation, iron/arsenic
tion apartments for staff, an upgraded
precipitation, counter current decanta-
water supply system and other site
tion, leach, carbon in pulp, elution,
facilities. The bulk of this infrastructure
electrowinning, detox/neutralisation
was delivered by local contractors from
and tailings pumping. “A key feature of
within the Çöpler District, resulting in a
the process plant is the twin autoclave
significant level of community involve-
circuits that, due to transport con-
ment. The CSEP was an opportunity to
straints, required vessels to undergo
further develop local contractor
final assembly and post-weld heat
capability and assist with Alacer’s goal
treatment on site,” reveals Ebbett of
of creating a sustainable operation and
this industry-leading approach. “We
surrounding community.
looked at the best way we could get
E XE CU T I VE PRO FI LE
Stewart Beckman Mr. Beckman joined Alacer Gold in June 2016. He has 30 years of experience in the mining and minerals processing industry. Prior to joining Alacer, Mr. Beckman spent 19 years with Rio Tinto, working across a number of product groups in senior leadership, minerals processing, mining operations and project development roles. His most recent roles were Global Lead for Group Working Capital Reduction and Senior Vice President Operations and Technical Development for Turquoise Hill Resources and Director Oyu Tolgoi Expansion. Prior to joining Rio Tinto, he spent seven years in a variety of operational roles at Placer Dome.
w w w. minin g gl o b a l . c o m
25
Courage, firm steps, innovation, and common sense. Result: Success More than 130 successfully completed projects on three different continents. Ranking in ENR’s “Top Contractors League” Since 2006. Logistics power extending over three continents. 22 million accident free man/hours.
As a prestigious contracting company preferred in infrastructure, substructure, housing and industrial plant projects, G İnşaat is a leading, innovative, and environment-friendly solution partner, which has adopted the principle of making maximum use of modern technology. GAP has undertaken the whole scope of Civil Works, Steel Structure, Equipment Installation, Lifting, Piping, Carbon Steel, Stainless Steel and Super Duplex Tanks installation, Electrical and Instrumentation Works and Scaffolding Works at ÇÖPLER PROJECT .
LEARN MORE
CONTACT US
www.gapinsaat.com | www.calik.com HQ (0 212) 306 50 00
the autoclaves to site in sections within
flexibility are also provided by matching
the tight transport limits in terms of
the twin horizontal autoclave configura-
both size and weight. Transporting the
tion to the twin train oxygen plant
autoclave to site in sections allowed us
(supplied by Air Liquide under a build
to balance the operational benefits of
own operating agreement).
horizontal autoclaves, and to minimise
Ebbett recalls the unity of the
the potential construction issues by
various branches of the contracted
only having to weld autoclaves sections
Engineering, Construction & Project
together on site rather than site
Management (EPCM) team: “Some-
fabricating the complete vessels.�
times owners can get in the way of the
Increased availability and operational
EPCM being effective; with an integrated
27
w w w. minin g gl o b a l . c o m
ALACER GOLD
28
“ Sometimes owners can get in the way of the EPCM being effective; with an integrated owner’s team and no positions duplicated we were able to meet challenges with quick decision making” — John Ebbett, Project Director, Alacer Gold
OCTOBER 2019
29
w w w. minin g gl o b a l . c o m
Industry leading severe service innovations More than ever before, autoclave operations require commissioning of process sites as quickly and efficiently as possible. Thereafter, the focus shifts to sustainability and reliability, where it becomes critical to extend the production time between major shutdowns. Extreme processing conditions require high-integrity valve designs with the most advanced coatings. For over forty years, MOGAS has invested in surface engineering development, culminating in the latest and most advanced coating technologies. Our breakthrough ML-381 metallurgically bonded weld overlay has been proven to substantially increase the time of plant operations between shutdowns. When profitability and efficiency are key, MOGAS valves outperform the competition time and time again.
www.mogas.com
The Çöpler Gold Mine Alacer continues to pursue opportunities to further expand its current operating base to become a sustainable multimine producer with a focus on Turkey. The Çöpler Gold Mine is located in east-central Turkey in the Erzincan Province, approximately 1,100km east of Istanbul and 550km east of Ankara, Turkey’s capital city. The mine processes ore through two producing plants. With the recent completion
of the new sulfide plant, the Çöpler Mine will produce over 3.5 million ounces at first quartile All-in Sustaining Costs, generating robust free cash f low for approximately the next 20 years. Commercial production at the sulfide plant was declared in May 2019 and the bank completion test passed in August 2019. The ramp up continues and the plant design is proving to be robust with good upside potential.
w w w. minin g gl o b a l . c o m
31
ALACER GOLD
32
OCTOBER 2019
owner’s team and no positions duplicated, we were able to meet challenges with quick decision making.” Wood provided engineering procurement and construction management services; Carpenteria Corsi delivered POX circuit vessels, while Ekato brought mixing and agitation technologies. “The IPMT structure drove a high level of collaboration and ensured nothing fell through the cracks in terms of information shared,” adds Ebbett. Turkish contractor GAP İnşaat (a subsidiary of Çalik group, which is Alacer’s Turkish partner and 20% owner of the Çöpler Gold Mine) was the general contractor for the process plant scope of the project, working closely as part of the IPMT. “GAP was C OM PA N Y S TAT S
Çöpler Sulfide Expansion Project (CSEP) by numbers
key for us to effectively manage and work with our Turkish subcontractors,” he confirms. Ebbett maintains completion of the
• 40,363 m3 concrete
project on time and under budget was
• 8,751 tonnes steel
achieved by “getting the basics right”
• 1,164 mechanical items
and following best practice rather than
• 85km piping
taking risks with new innovations. “One
• 885km cable
of the key achievements was that we were well advanced on the engineering when the Alacer board approved the w w w. minin g gl o b a l . c o m
33
35
project,” he says. “Some resource
make sure we could get the process
projects tend to miss cost and schedule
and performance requirements Wood
targets when they’ve been approved
was specifying.”
with insufficient engineering and project definition.” Wood’s strong engineering expertise
Elsewhere on the project, MOGAS provided all of the severe service valves needed around the POX
is recognised by the project director.
(pressure oxidation) circuit. “There
“They provided the bulk of our person-
are only a few manufacturers in the
nel and worked with other key partners.
business capable of delivering the
Carpentiria Corsi fabricated the
valves required and their performance
pressure vehicles (certified under
is important for plant reliability,” says
the European Pressure Equipment
Ebbett. “Koch Knight was another vital
Directive) and also completed the site
partner, brought on board to provide
assembly, working in unison with us to
the lining of the vessels with the use of w w w. minin g gl o b a l . c o m
ALACER GOLD
3 MAJOR COMPANIES, 10 MAJOR CONTRACTORS, 3000+ PEOPLE AND 30+ CULTURES...
See how we solved the Integration challenge on the CSEP. DISCOVER HOW
A WORLD FIRST PROGRAM FOR MINING, CONSTRUCTION AND INFRASTRUCTURE PROJECTS. INTEGRATE.4POINTS.COM.AU
37 tailored acid and corrosion resistant
in the future operation of the Çöpler
materials. Also working with us was
Gold Mine and its plants was a
Weir, which supplied the specific
consideration throughout the CSEP.
equipment required (for the POX feed
“We have included the ability to take
pumps) with an elegant design and
it further,” confirms Ebbett. “The full
proven technology to function at the
control system across the plant is
high POX feed temperatures present
state-of-the-art, along with the ability
at Çöpler.” Importantly, along with
to collect and utilise data.” The new
specialist international suppliers, the
plant also has a high level of digitisation
tanks, piping and structural steel
laying the groundwork for advanced
fabrication and prefabricated electrical
analysis. “Nothing is set in stone,” he
rooms were all sourced from within
adds. “These plants are complex to run
Turkey, resulting in a high portion of
and optimise, with the operators
in-country spend.
managing many input and control
The role that technology would play
variables such as the sulfide in the ore, w w w. minin g gl o b a l . c o m
ALACER GOLD
“ There’s plenty of options to accommodate growth, and different ore characteristics through the sulfide plant.We’ve got flexibility in the process plant for the future” — John Ebbett, Project Director, Alacer Gold
38
OCTOBER 2019
oxygen consumption, oxygen efficiency, carbonates in the ore, the amount of acid being generated, etc. The ability to leverage simulators and high-powered tools will help the plant keep delivering to the highest standards in the future.” Beckman is proud of the speed at which the plant has been ramped up. “We fully expect the CSEP to have the capacity to perform beyond its nameplate design,” he says. “We’re
already working on options to make
ore characteristics through the sulfide
minor modifications to the plant to
plant. We’ve got flexibility in the
improve operations and increase
process plant for the future.”
production. Concurrently we’ve got significant exploration adjacent to the mine, so we aim to continue the oxide plant running in parallel to the sulfide plant and to increase the amount of ore available to the sulfide plant.” Ebbett concurs: “There’s plenty of options to accommodate growth, and different
39
w w w. minin g gl o b a l . c o m
L E A D E R S H I P & S T R AT E G Y
40
OCTOBER 2019
How Codelco is promoting Diversity & Inclusion in Chile’s mining sector Codelco’s Corporate Diversity & Inclusion Director, Irene Schlechter Kutscher, explains how Chile’s state-owned copper miner is striving to achieve equality in the workplace. WRITTEN BY
DAN BRIGHT MORE
w w w.mi ni nggl o b a l. com
41
L E A D E R S H I P & S T R AT E G Y
“D
iversity is our pledge to reflect, as a company, what we should protect and defend as a society — respect
for every human being,” explains Irene Schlechter Kutscher, Corporate Diversity
& Inclusion Director at Codelco, Chile’s stateowned copper mining company. Since 2015, Codelco’s commitment to diversity and inclusion has been placed at the very heart of its operations. Schlechter Kutscher recalls that, four years ago, the company first published its Gender Diversity Corporate Policy, a directive aimed at promoting work-life 42
balance and improving gender parity. Secondly, it began the implementation of the Chilean Standard 3262, which is the first ISO standard for gender equality at work in the world. Codelco’s strategy is generating a cultural change across all eight of its divisions and two work centres. The company now has a Corporate Diversity and Inclusion Directorate, Diversity and Inclusion Leaders at each operational centre, and is also creating Gender Round Tables with trade unions. With over 17,000 employees (1,782 of which are women) and 47,000 contractors, Codelco is influential in the promotion of gender equality across Chile and contributes to the UN’s fifth sustainability goal: OCTOBER 2019
43
“ PROFESSIONAL WOMEN HAVE HELD SECONDARY POSITIONS FOR DECADES, PROBABLY BECAUSE MATERNITY HAS BEEN AN ASPECT WHICH HAS BEEN PERCEIVED AS A LIMITER OF CAREER DEVELOPMENT, FAVOURING THE ABSENCE OF REFERENCES FOR NEW GENERATIONS” — Irene Schlechter Kutscher, Corporate Diversity & Inclusion Director, Codelco
w w w.mi ni nggl o b a l. com
L E A D E R S H I P & S T R AT E G Y
“To achieve gender equality and empower all women and girls.” For Schlechter Kutscher’s team, the journey towards gender parity is an ongoing challenge. “Although we have increased the participation of our professional female workers by four times in the past 20 years, at both operational and technical levels, the ratio remains practically the same,” she says. “We have a big challenge in increasing the number of female executives because there is still scarce talent in mining at that level. We will
44
be focusing on preparing female management leaders and forming the capacities of young women in our country to join and to keep strengthening all segments.” Mining is the economic activity with the second lowest female participation in Chile at 8.4%. However, Codelco is performing better than the national average at 9.9%. Schlechter Kutscher is keen for Codelco to push further, fly the flag for Chile, and collaborate with both national and international companies in the country to promote the insertion of women into the industry. OCTOBER 2019
CLICK TO WATCH : ‘CODELCO - WIM CHILE’ 45 Schlechter Kutscher, who previously
leaders at Codelco to encourage,
worked in agriculture, pharma and tech
mentor and accelerate women’s
startups, notes that historically, “women
careers to c-level, there is still a lack
only had access to certain professional
of women at the top executive level.
fields and were prohibited to develop
“We need to work on our culture biases,”
a career” free from the weight of tradition.
she recommends. “Professional women
Today, even though many are working
have held secondary positions for
in diverse industries, hurdles remain. “As
decades, probably because maternity
a society, certain stereotypes remain.
has been perceived as a limiter of
I believe that education is a great solution
career development.”
for organisations to have a merit-based
Respect is key, believes Schlechter
development culture, without gender
Kutscher. “It needs to always be the
acting as a constraint on equal opportu-
core value of our culture. We all need
nities,” she says. Even though there is
to be treated with the same respect,
a willingness from male management
regardless of our differences. w w w.mi ni nggl o b a l. com
L E A D E R S H I P & S T R AT E G Y
Everybody must feel valued to have
middle management we’re talking
a strong engagement with this
about nearly 2,000 people.” She
organisation. And our leaders know
highlights that the company is not
they have a big role to play.”
only going through a period of
Codelco manages 50% of the
significant cultural change, but is
mining workforce across Chile.
also a digital transformation as part
“We are the biggest mining compa-
of a $4bn investment phase.
ny, in terms of endowment, in the
46
To further its diversity and inclusion
country,” confirms Schlechter
goals, Codelco has strong collabo-
Kutscher. “That is a challenge in
rative relationships and frequent
and of itself, because any changes
round tables with several organisa-
you want to implement require
tions, including the Chilean Ministry
communication with more than 200
of Women and Gender Equality,
leaders at the executive level; with
the Ministry of Mining, Business
E X ECU T I VE P RO FI LE
Irene Schlechter Kutscher Had previously worked at Swiss farming company Roche for six years where she managed human resources for its Chilean operation and led its diversity and inclusion efforts across Latin America. “The years I spent with Roche gave me an invaluable overview of what’s happening across our region,” she says. “We have similar issues at Codelco and similar challenges in each foreign country in the region, in terms of stereotypes, career development and the glass ceiling. I’m proud that in the last five years we’ve raised the importance of addressing issues around diversity and inclusion.” The founder and former CEO of a tech firm (The Bondng) supported by Microsoft Azure and Imagine, she was the first female Chilean entrepreneur to sell a digital startup in the country.
OCTOBER 2019
“ ULTIMATELY, WE SHOULDN’T NEED TO HAVE A DEPARTMENT FOR DIVERSITY, THE GOAL IS FOR IT TO BE NATURALLY OCCURRING” — Irene Schlechter Kutscher, Corporate Diversity & Inclusion Director, Codelco
Sweden and Women in Mining; it also works closely to forge links with universities across the country. “We have bi-monthly meetings with the Federation of Workers in Mining [Chile’s biggest union],” adds Schlechter Kutscher. Beyond Codelco, Schlechter Kutscher can see a growing trend of mining companies increasing the number of female employees and empowering them to develop their technical abilities. “We were among the pioneers,” she says proudly. 47
w w w.mi ni nggl o b a l. com
L E A D E R S H I P & S T R AT E G Y
“That’s why we cannot be left behind;
today and in the long-term - regardless
we need to keep being innovative and
of colour, origin, gender or any other
the first to implement new practices
difference. Talent is not housed in
in terms of upgrading core responsibili-
a genre. Every person that works at
ties, our infrastructure, work centres
Codelco is here for their merits, not
and the role modelling of our leaders.
to make up the numbers.”
Ultimately, we shouldn’t need to have
Codelco has been strengthening
a department for diversity; the goal is
and accelerating female career paths
for it to be naturally occurring. We must
while identifying high potential in the
attract the best talent in the market
lowest levels of its organisation and
to ensure the success of our business
beyond. “We have a great programme
DID YOU KNOW?
The Chilean Norm 3262
48
I n 2012 the Chile Government issued a national standard on “Gender equality and reconciliation of professional, family and personal life” (NCh3262, 2012). Codelco has adopted this standard to guide its approach to promoting gender equality and an inclusive workplace. Nelson Pizarro, Codelco’s CEO, asserts geneder and productivity are intertwined: “Through inclusion we are looking to be more
OCTOBER 2019
competitive and to improve our performance as a company. This is why we are giving this topic so much attention and priority”. Chile is the first country in the world to promulgate an ISO standard for gender equality at work that aims at the management of people within organisations. Codelco was the first state company, of large endowment and in the mining industry to be certified in this standard.
business in the short term, but critical for its long-term sustainability. She believes that, as a state-owned company, “Codelco has an ethical commitment to our society to do the right thing, be aligned with human rights and protect the working rights of every person,” focused on girls and young women at
and that the policies Codelco is imple-
both professional and technical levels;
menting are contributing to the transfor-
we’re preparing them for opportunities
mation of Chilean culture. That pledge
in the mining industry when they finish
to transform has seen Codelco aim for
their studies,” says Schlechter Kutscher.
new target of 14% (to further increase
“We’re also talking to young people
the number of women in decision-mak-
at technical schools about gender
ing roles (today it’s 12.7%) while setting
balance and diversity in our industry,
a ‘women in the workforce’ target of
so we can encourage more talents
11% by 2025. “We need to keep listening
to enter it, because the recent analysis
to both women and men, from all levels
from the likes of EY shows it has become
and generations, because this matter
increasingly difficult to attract younger
involves everybody,” she says. “Their
generations into the mining profes-
input is essential to position the biggest
sions. We must work to reverse that.”
copper company in the world as an
Codelco’s diversity and inclusion department was originally created
example of how diversity fosters a high performance organisation.”
with a gender focused directive, but was expanded to include support for different generations, backgrounds and cultures. “We are a reference point for the industry in Chile,” says Schlechter Kutscher, who believes promoting these values is not only good for w w w.mi ni nggl o b a l. com
49
Covering every angle in the digital age The Business Chief platforms offer insight on the trends influencing C and V-level executives, telling the stories that matter
CLICK TO SUBSCRIBE FOR FREE
w w w.bu si nessch ief.com
S U S TA I N A B I L I T Y & C S R
52
RETHINKING NATURAL RESOURCES Argo Natural Resources is developing an established technology to revolutionise the way metals and minerals are extracted. Mining Global hears from CEO Samantha Hyde on how her company’s approach has the potential to transform the industry with a disruptive processing solution for the 21st century. WRITTEN BY
OCTOBER 2019
DAN BRIGHT MORE
53
w w w.mi ni nggl o b a l. com
S U S TA I N A B I L I T Y & C S R
54
A
rgo Natural Resources
Argo’s CEO Samantha Hyde
(Argo) aims to bridge the
explains, in collaboration with the
gap between academia and
University of Leicester, the company
industry in order to develop a viable,
is harnessing 20 years of academic
non-aqueous technology for mineral
research and laboratory testing,
processing, one capable of producing
where researchers have already been
metal leaching faster than convention-
able to demonstrate selective extrac-
al methods at ambient temperatures
tion and recovery of minerals. “Simply
which can be applied to a diverse range
put, the potential for the mining industry
of metals and minerals. Argo’s
to benefit from DES is linked to the fact
technology aims to offer an alternative
that non-toxic salts can be used to
approach to traditional smelting and
recover a variety of base and precious
refinery techniques, supporting the
metals from a range of ores.”
production of market quality metals at the mine site. OCTOBER 2019
Argo was formed in 2017 as the licensee to achieve a route to market
55 for a technology first developed by
in a wide range of industries – from
the University of Leicester’s Professor
pharmaceuticals or paints, to turbine
Andrew Abbott in the 1990s. “Andy has
blades. “We have found a way to
the most amazing mind, and is an expert
dissolve group metals without
in the field of chemistry,” explains Hyde.
roasting ores and releasing sulfuric
“He effectively came up with a way to
acid and arsenic,” reveals Hyde,
un-bake a cake; by using ionic salts,
of a process capable of dissolving
to dissolve metals, and then extract
gold without the use of cyanide and
and separate metals to allow them
water. “Imagine the possibility – and
to be reused.”
the value to an ethical market – of
The science behind the innovation
mercury-free gold…” she offers.
involves a special set of non-toxic ionic
“Countries that have valuable metals
liquids. These deep eutectic solvents
resources will welcome non-toxic
(DES) have a track record of replacing
recovery and less intrusive mine
the use of water and toxic chemicals
and waste dam design.” w w w.mi ni nggl o b a l. com
S U S TA I N A B I L I T Y & C S R
“ Simply put, the potential for the mining industry to benefit from DES is linked to the fact that non-toxic salts can be used to recover a variety 56 of base and precious metals from a range of ores” — Samantha Hyde, CEO, Argo Natural Resources
The vision for Argo is a metals extraction and processing industry that no longer relies on “antiquated, expensive and environmentally damaging processes”. The company has chosen to focus on gold, commonly recovered using cyanide and, in artisanal mining, the use of mercury. Argo’s new approach deploys an “environmentally compatible, recyclable, rapid and catalytic method” for extracting gold without the need for a refinery. This could change the economics and social infrastructure in gold producing countries, enabling smaller operations to realise the potential of their resources. A non-aqueous approach, such as Argo’s, would also be environmentally sustainable. “It currently takes 7,000 litres of water to produce one ounce of gold,” notes Hyde. “Without this drain on such a precious resource, mines will have a much lower impact
OCTOBER 2019
on the water table and their local
environmental solutions, but ours
environments.”
certainly does offer a new option for
The company is going through an
mining technology,” she says. “We
“exciting R&D phase”, but also achieved
have people on our team with many
its first commercial contract in April
decades of experience in the mining
reveals Hyde. Since then new con-
industry who truly believe this can
tracts have been coming in on a
bring a positive change to the sector.
monthly basis, making for a “healthy
The technology’s one thing, but if
pipeline” against the backdrop of a
you haven’t got the right people behind
mining sector which she believes can
it, nothing’s going to happen. I really
be slow to innovate. “Argo is one of
believe it’s about culture and values
many possible options in terms of
as much as it is about the solution.”
E XE CU T I VE PRO FI LE
57
Samantha Hyde A professionally qualified archaeologist, Hyde comes from a family of builders and developers so appreciates the need for being open to leveraging new technologies while considering their impact on communities and the wider environment. Moving between sectors, among previous roles, she has been a Director at Save the Children, working with some of the most marginalised communities in the UK and across the globe. Working extensively with government, until recently, she was the CEO of one of his Royal Highness the Prince of Wales’ charities and has raised over £40m for charitable projects in the past three years. Hyde is a group Board Director of L&Q, a regulated charitable housing association, and one of the UK’s most successful independent social businesses. The L&Q group houses around 250,000 people in more than 95,000 homes, primarily across London and the South East. Fascinated by the potential paradigm shift in mining, she joined Argo as CEO in February 2019.
w w w.mi ni nggl o b a l. com
S U S TA I N A B I L I T Y & C S R
What does Hyde say to those who
Hyde can see that change is difficult,
argue that it sounds too good to be
especially in the mining sector, but
true? “There’s no flaw. This is the
is keen to emphasise the proven
reality,” she counters. “A mining
evidence base that DES do work while
engineer’s attitude might be, ‘we dig
being non-toxic, environmentally
it up and smelt it’, but the leadership
benign, chemically stable and recycla-
of global mining companies want to
ble. “We can bring a process to market
look at ways of doing things differently
that allows the use of existing plant
with a renewed focus on health and
equipment that could be simply adapted
safety and environmental protection.”
to allow for DES technology to be
C OMPAN Y FACT S
58
Argo targeting commercial uptake of DES (deep eutectic solvents) technology in four key sectors:
transforming the lives of some of the poorest communities on Earth.
Mining
DES can dissolve precious and strategic metals from electrical circuit boards. It could halt the flow of valuable e-waste to informal and environmentally damaging processing sites.
DES has been proven to dissolve a host of metals from ores, with gold dissolution rates 80-times faster than when using cyanide. The process has the potential to eliminate the need for smelting. Artisanal DES has the potential to arrest the use of mercury in artisanal and small-scale mining. This could contribute to positive social and environmental change
OCTOBER 2019
E-Waste Recycling
Remediation The environmentally benign and waterless solvents used in DES can be employed in difficult to permit jurisdictions. DES can be tailored to dissolve toxic heavy metals from contaminated sites.
“A mining engineer’s attitude might be, ‘we dig it up and smelt it’, but the leadership of global mining companies want to look at ways of doing things differently with a renewed focus on health and safety and environmental protection” — Samantha Hyde, CEO, Argo Natural Resources
59
w w w.mi ni nggl o b a l. com
S U S TA I N A B I L I T Y & C S R
inserted into the process chain, removing the smelter – one of the most environmentally damaging ways of processing materials.” Economics also play a part with efficiency gains and reduced capex costs when comparing the use of cyanide with DES. “We are talking about a paradigm shift in mining,” urges Hyde. “Improvements in site safety, impacting climate change… Imagine a world with no more underground mining? Where mining companies could also become 60
recycling companies?” Allied to this, she explains the need for tailings dams would decrease, having a positive impact on local communities and promotion of agricultural activity. “With no pollution getting into upstream and downstream water supplies, a DES approach would support artisanal mining projects,” she adds, suggesting the creation of a portable unit for use in countries like Africa would help artisanal miners bypass smelting to “wholly own” their production process, bringing huge economic and environmental benefits. Currently at the feasibility stage, Argo is planning to test its solution through a OCTOBER 2019
UK pilot plant while working on designs for the physical unit to be introduced to mining sites. Targeting the UK government’s buy-in into this technology, Argo’s relationship with the Department of Trade & Industry is key to expanding globally. “We’re very keen to work with UK-based engineering and processengineering companies with a global remit,” adds Hyde. She admits the “golden ticket” will be the advancement of the technology at this next stage but reveals the company has already won the support of a number of global experts in e-waste and powerful consortiums in Australia. Argo’s DES technology is currently classified at the TRL3-4 ‘Proof of Concept’ stage. An extensive test work programme is currently underway and will progress the tech to the ‘Bench Scale’ stage TRL4-5 as early as the end of this year. Hyde believes the technology is commercially viable and throughout 2020 Argo will now look to advance DES technology towards a TRL5, which will deliver the pilot plant for commercial recovery of metals and recycling of DES liquids.
w w w.mi ni nggl o b a l. com
61
TECHNOLOGY
62
ONTARIO MINING ASSOCIATION: MAKING THE WORLD CLEANER, GREENER AND MORE TECHNOLOGICALLY ADVANCED MINING GLOBAL HEARS FROM ONTARIO MINING ASSOCIATION PRESIDENT CHRIS HODGSON WHO BELIEVES THE MINING INDUSTRY’S ABILITY TO DELIVER MINERALS AND METALS MAKES MODERN LIFE AND THE QUEST FOR INNOVATION POSSIBLE WRITTEN BY WRITTEN BY
OCTOBER 2019
DAN BRIGHT MORE DAN BRIGHT MORE
63
w w w.mi ni nggl o b a l. com
TECHNOLOGY
T
he Ontario Mining Association (OMA) was established in 1920 to represent the mining industry in the province of Ontario. One of the
longest serving trade organisations in Canada, much has changed since the association was founded but its mission remains consistent: to improve the competitiveness of Ontario’s mining industry while promoting safety and sustainability. “Down the years, the OMA has maintained its core commitment to these ideals while embracing the change we’ve seen society’s evolving expectations and the mining industry’s capacity to meet them,” 64
says OMA President Chris Hodgson. With its centenary fast approaching, Hodgson believes the OMA is well placed to continue providing support to its members – and the Canadian mining industry – for another 100 years. “Our strength comes from our members,” he explains. “We take a collaborative approach to address issues affecting the industry across various committees. We also work with other mining-related associations both at federal and provincial levels for the juniors and seniors. But we also work with governments, industry coalitions, academic research institutions, NGOs, and the public. Historically, we’ve worked constructively with many communities of interest. We’ve had considerable success as today’s technological disruptions now call for a greater variety of input.” OCTOBER 2019
“WE TAKE A COLLABORATIVE APPROACH TO ADDRESS ISSUES AFFECTING THE INDUSTRY ACROSS VARIOUS COMMITTEES, BOTH AT MINING-RELATED FEDERAL AND PROVINCIAL LEVELS FOR THE JUNIORS AND SENIORS” — Chris Hodgson, President Ontario Mining Association
Hodgson is particularly proud of a successful alliance which has seen great collaboration between the government, labour and safety agencies, and employers.“It was a tripartite approach and we’d like to take credit for the safety improvements seen as we approach our goal of zero harm,” he says. “We take great pride in working together with unions, government and industry to drive our safety record to be among the best in the world.” w w w.mi ni nggl o b a l. com
65
TECHNOLOGY
THIS IS MINING
When someone asks, “What is mining?” We know that mining is all of this: • Today’s Technology • Inclusiveness & Diversity • Care for our Planet • A Life of Adventure • A Legacy of Community Building in Ontario
66
What are the elements that make up our industry? Is it the drilling and the digging, the machinery and mining? Or has it become something greater? To celebrate its 100th anniversary in 2020, the Onatario Mining Association has created This is Mining, a campaign that takes a fresh look at the role of mining in our lives and in the province. The achievements, the people, the progress and the legacy.
“Mining has always been about discovery. But the more we mine its depths for the elements that drive our modern world, the more we discover what we have become. As individuals. As a community. As an industry. Join us in discovering all that mining has become and all it has to offer.” #THISISMINING
What does Hodgson see as the main
the world with the building blocks
challenges for miners in Canada, and
of innovation. Our industry cannot help
how will the OMA respond to support
but be affected by the fundamental
its members and the wider indus-
technological changes that we’ve seen.
try? “Disruptive technologies are also
Our members are inspired by this, and
changing the way we live in our com-
we are enabled with information shar-
munities and our business. At the OMA,
ing to keep the innovation process
we have to make sure that we live up
moving. We’ve launched our target
to our high standards. It changes
zero campaign, Zero Plus. Our aspira-
the way we mine, and this is supplying
tional target is to have zero harm. It’s
OCTOBER 2019
a big challenge but we’re also push-
Ontario offers a huge advantage there.”
ing for zero waste, zero carbon, and
Reducing our environmental foot-
increased productivity, and this comes
print is a universal theme that the
through innovation. We’ve had a 95%
mining industry in North America
improvement in loss time injuries since
is keen to adopt. “We are moving to
we started the campaign. We’ve had
battery powered underground vehi-
two of the last three years with no fa-
cles which cut ventilation and cooling
talities so we’re meeting the challenge
costs, but the most important thing
and hope that’s a strong trend tak-
is that, without diesel, it makes for a
ing us towards zero harm.” Hodgson
safer, healthier environment under-
points out that Ontario is “pretty close”
ground for workers,” notes Hodgson.
to zero carbon. For example, nickel
“It’s a growing trend in Ontario mines.
produced there has less carbon than
Currently, we’ve got Glencore, New-
any other place in the world. “If you’re
mont Goldcorp and Kirkland Lake
considering global warming or climate
Gold all using electric heat technology.
change, in terms of carbon inputs,
Increasingly, companies are designing
CLICK TO WATCH : ‘THE ELEMENTS OF MINING’
w w w.mi ni nggl o b a l. com
67
TECHNOLOGY
“WE TAKE GREAT PRIDE IN WORKING TOGETHER WITH UNIONS, GOVERNMENT AND INDUSTRY TO DRIVE OUR SAFETY RECORD TO BE AMONG THE BEST IN THE WORLD” — Chris Hodgson, President Ontario Mining Association
68
their sites around battery equipment.
of electricity while providing increased
Glencore is planning its auditing depth
production. Additional sustainabil-
site with an all-electric mining vehicle
ity initiatives are being implemented
fleet while Newmont Goldcorp is building
by OMA members and they include:
the first all-electric underground mine.”
fuel switching, ventilation en masse,
Newmont Goldcorp’s Borden mine
fire reductions and compressors that
will improve safety performance and
access heat to warm the building. “We
eliminate up to 7,000 tons of steel tube
are seeing this around the world,” adds
emissions each year. At 3mn litres
Hodgson. “But our companies are also
of diesel power per year reduced over
part of the innovation process while
a mine’s ten-year life, this represents
embracing automation and generat-
a reduction of 70,000 tons of carbon.
ing motor operations to enable a safer,
It also offers a reduction of 330,000MW
more productive future.”
OCTOBER 2019
69
E X E C U T I V E P R OF IL E
Chris Hodgson , President, Ontario Mining Association Chris Hodgson has led the OMA as President for 15 years. Previously, he was the warden of Halliburton County before entering provincial politics. Hodgson was elected to the Ontario legislature in a 1994 by-election; in 1995 he was named Canada’s Minister of Natural Resources, Development & Mines. After spending four years in ministerial roles connected to the mining industry, he knows all the sites of operation and understands the major issues in the region. Hodgson encourages collaboration among the OMA’s members and is keen to see them harness the benefits that new technologies can bring to the mining industry.
w w w.mi ni nggl o b a l. com
TECHNOLOGY
“THE MATERIALS WE NEED FOR A GREENER ECONOMY AND TO FIND NEW SOLUTIONS LIE WITHIN THE PRODUCTS THE MINING INDUSTRY MAKES” — Chris Hodgson, President Ontario Mining Association 70 Hodgson is proud of what the OMA has achieved in the past 30 years working with labour organisations, industry and government to achieve a 96% improvement in safety. “The goal remains zero harm, and we believe we will get there with the help of the protection laws and innovation,” he pledges. “We are going to need further research, better training and major investment. Digital analytics and robots all help, but it is really the right culture and collaboration that builds the strongest foundation for success.” To celebrate its hundredth year, the OMA is launching a campaign. “This OCTOBER 2019
is Mining takes a fresh look at the role of mining in our lives and in our province,” explains Hodgson. “We decided as members that we have always been an industry that looks forward, we have never stood still. This is about the future and the themes around mining that we’re aiming to convey to millennials so they can discover the benefits mining can bring. If they dig a little deeper, they will find more value. Our main purpose is to show that this is an industry that can make a difference to the future of our world. If you look at many of the concerns about the climate, the environment. The materials we need for a greener economy and to find new solutions lie within the products the mining industry makes. We are trying to do that in the most environmentally friendly way possible, because we take our stewardship of the earth very seriously.”
w w w.mi ni nggl o b a l. com
71
O P E R AT I O N A L E X C E L L E N C E
72
UNEARTHING THE HIDDEN GEMS OF AUSTRALIA Mining Global heard from a trio of experts who shared their views on the challenges and opportunities for business and investing in the region at AusIMM’s Australian Mining Leaders Conference WRITTEN BY
OCTOBER 2019
DAN BRIGHT MORE
73
w w w.mi ni nggl o b a l. com
O P E R AT I O N A L E X C E L L E N C E
T
he inaugural Australian Mining Leaders Conference took place in London this summer where
organisers The AusIMM (The Australasian Institute of Mining & Metallurgy) provided a platform to some of the leading minds in mining across the region. Among them AusIMM President Janine Herzig, PT Merdeka Copper Gold CEO Colin Moorhead and Austmine Director Mark Read spoke to Mining Global about the potential for growth in Australia’s mining sector. It’s long been considered a challenge 74
for the industry to change its perception as a dark, dirty and dangerous endeavour. Herzig explains technology and innovation lie at the heart of Australia’s mining sector. “There’s been a huge transition from work which often involved uranium, asbestos, and other dangerous materials, combined with a lot of manual lifting and exposure to toxic chemicals such as hydrofluoride and cyanogen bromide,” she says. “However, all of that has changed and we’ve now got robotic sample prep, infusions by XRF, and much better standards when it comes to minimising lifting and twisting in the lab. We also see that translating to the mine site with driverless trucks, and the technologies around confined space access. Another key OCTOBER 2019
technology is the world’s first automated mill relining machine, which has been developed by RME (Russell Mineral Equipment) in my hometown of Toowoomba.” Austmine is keen to engage communities with projects like its women in mining initiative, which has been developed to encourage undergraduates from different disciplines to take work placements in the industry and improve perceptions of the sector across Australia. “By the time they finished their placement, 82% were saying it was a potential job avenue,” says Read. “People aren’t seeing swinging axes and shovels anymore, they see
“ B HP HAS SUCCESSFULLY COMPLETED ITS HEAP LEACH RESEARCH AND DEVELOPMENT TRIAL IN SOUTH AUSTRALIA (ADELAIDE), CONFIRMING THE VIABILITY OF THE TECHNOLOGY TO EXTRACT COPPER, URANIUM, GOLD AND SILVER AT OLYMPIC DAM” — Janine Herzig, President, AusIMM
digital control rooms in Perth; the whole mining community is very different from the public perception of the mine fields.” Moorhead agrees: “If the kids of today see mining as part of the solution rather than part of the problem around things like quality and climate risk, and you add to that the technology idolised, then we will be in a good place.” The need for digital skills across the industry makes pathways like these essential as the opportunities provided by automation, along with the ability to deploy sensors to collect data, are vital believes Herzig. “Smart data is key and finding ways to extract what we need from it,” she says. “AI and machine w w w.mi ni nggl o b a l. com
75
O P E R AT I O N A L E X C E L L E N C E
“ W E’RE SEEING A RENAISSANCE IN GRASSROOTS EXPLORATION AS MANY OF AUSTRALIA’S MINING SITES ARE UNDER DEEP COVER” — Colin Moorhead, Technical Director, AusIMM & CEO, PT Merdeka Copper Gold
76
E X ECU T I VE P RO FI LE
Janine Herzig A metallurgical engineer with nearly 30 years of experience in the resources sector, working for both mining companies and service providers to the resource industry. Involved in projects at all stages from due diligence to feasibility and production. A Fellow of the AusIMM, Chartered Professional Status with the AusIMM in the field of Metallurgy and former Chair of the Adelaide Branch AusIMM Committee. Elected as a Director on the board of the AusIMM for 2013-2015. Re-elected for a second term for 2016-2018. Elected as AusIMM President and Chairman of the Board for 2019.
OCTOBER 2019
CLICK TO WATCH : ‘REFLECTIONS – 125 YEARS OF THE AUSIMM’ 77 learning can help with sorting at mining
a suite of mine optimisation and
sites. Automated mineralogy has made
strategic mine planning products
a huge difference to the way we perform
since the 1980s.
our new neurology. We still love to look
“Just under 50% of the top 100
in the microscope, but it’s great to have
METS companies worldwide are
access to liberating data. We’ve also got
headquartered in Australia,” says
Ann Snow doing world-class work with
Read. “In Canada it’s just 9%, so
radionuclides (used to examine welds,
we really are at the centre of activity
detect leaks, to study the rate of wear,
but still need to better our communica-
erosion and corrosion of metals, and
tion, education and innovation. Forums
for on-stream analysis of a wide range
like this will help spread the message
of minerals and fuels).” Australia is
of what we’re capable of in Australia
particularly well known for the use of
while further initiatives, like women
technology in the mine planning space.
in mining, can help widen our recruit-
Leading the way is Whittle, offering
ment pool. Some of our technologies w w w.mi ni nggl o b a l. com
O P E R AT I O N A L E X C E L L E N C E
are really special and the ‘overnight’ success stories you’re hearing now with things like driver-less trucks started here with digital 20 years. There’s a timeline which shows Australia has a proven track record — we’ve now got to find ways of adding value to other mines around the world.” Moorhead notes that perhaps the most important progress made by the industry in Australia has been the government’s support for deep exploration technologies. “We’re seeing a renaissance in grassroots
78
exploration as many of the country’s mining sites are under deep cover,” he explains. “In our backyard in the
Colin Moorhead
E X ECU T I VE P RO FI LE
The former President of AusIMM from 2017-2018, Moorhead has worked in the industry for over 30 years, spending most of his career with Newcrest where, among several roles, he was Chief Geologist at the Telfer (WA), Cadia (NSW) and Goswong (Indonesia) mines before returning to Melbourne as General Manager Technical Services for the Newcrest Group in 2006. In 2008 he was appointed Executive General Manager Minerals responsible for global exploration, mining geology, resources and reserves governance and orebody knowledge.
OCTOBER 2019
Pilbara, we’re seeing exploration under
“BHP has successfully completed its
shallow cover and the likes of BHP
heap leach research and development
and Aus Minerals searching under
trial in South Australia (Adelaide),
deeper cover in South Australia. Our
confirming the viability of the technology
country is regarded as a mixture of
to extract copper, uranium, gold and
exploration problems, but we’re in
silver at Olympic Dam,” notes Herzig.
a fantastic position, after over 100 years
“It really is going to be a game changer,
of Broken Hill, Mount Isa, Mount Whale-
not only for Olympic Dam but for many
back, and Olympic Dam, to augment
mines around the world.”
the future with new discoveries in
Moorhead points out like a true
Australia.” Moorhead adds that both
geologist, that most of Australia remains
sustainable development goals and
unexplored while Herzig cites the need
a focus on social performance have
for Australia to work collaboratively with
become an integral part of the mining
other jurisdictions. “I’m very passionate
mindset. “The mining industries have
about supporting the need for nuclear
always had this front of mind, but we’ve
power as part of Australia’s energy mix,”
come on in leaps and bounds,” he says.
she says. “We can learn a lot from the
Mark Read
E XE CU T I VE PRO FI LE
Read is the former Director and current Chair of the world leading industry association for the Mining Equipment, Technology and Services (METS) sector. Austmine actively pursues global opportunities for its member companies by introducing them to buyers and end users of their products and services. A former President of KBR Minerals and Non-Executive Director of Aspire Mining. Read has more than three decades of experience in the industry dating back to his time as a Senior Engineer at BHP Billiton.
w w w.mi ni nggl o b a l. com
79
O P E R AT I O N A L E X C E L L E N C E
UK and Europe when it comes to having bipartisan support from government, and good communications so citizens can understand the benefits of nuclear power. There’s still a place for coal, but when it comes to base-load, nuclear really is the way to go, in combination with renewables. Australia has fantastic expertise in mining and processing uranium, and importantly, in community consultation with a great track record on the environmental and mine closure side.” Read adds that Australia some80
times gets a “bum brand” for coming up with good ideas but not commercialising them. “That’s not the case in the METS sector,” he asserts. “We’re actually very good at taking those ideas and turning them into commercial product that can be sold to the world.” All three believe it’s important for the mining industry, both at home in Australia and abroad, to balance advocacy for the advancement of the sector with the promotion of best practice in light of serious incidents such as the Vale dam failure in Brazil. “AusIMM is taking a leading role in the area of tailings management and best OCTOBER 2019
1893
Year founded
13,000+
Approximate number of employees
Moorhead agrees the role of associations like AusIMM should police and set high technical and ethical standards. “In Australia you have to be a competent person, a corporate member of the AusIMM or the AIG or a recognised Aussie association,” he says. “They all have codes of ethics, and where there are legal processes, companies are addressing issues to keep the individuals around those companies to their codes. As the sector becomes more ticketed, people have to have credentials to sign practice through our association with
off on projects as we need to have
the GMPA (across six jurisdictions),”
a very clear and obvious role to protect
confirms Herzig. “We’re also working
and maintain standards around
with the ICMM (International Council
the world.”
on Mining & Metals) because we want
The mission for AusIMM is clear,
to give a voice to individual profession-
to improve standards across the
als and what they can bring to the table.”
mining sector and make the world
AusIMM held its first forum in Peru
a better place.
in September as a part of Perumin, with the expectation to take the forum around the world thereafter. “Tailings approaches are region dependent, climate specific, and geologically related in terms of how towns are managed, so it’s the best way to talk to professionals about what we’re doing to lift standards,” she says. w w w.mi ni nggl o b a l. com
81
T O P 10
82
OCTOBER 2019
Global mining companies The world’s largest mining companies showed steady growth in 2018, according to a new report by PwC, which found that the top five companies make up 50% of total top 40 market capitalisation. Here are the top ten, by market capitalisation.
WRITTEN BY
DAN BRIGHTMORE
w w w.mi ni nggl o b a l. com
83
T O P 10
84
10
Grupo Mexico S.A.B. de C.V. Market cap : $17.66bn
Grupo Mexico is a diversified miner leading in copper production, rail transportation and infrastructure. Over the past 80 years, it has evolved its business to become a stable and sustainable company looking to innovate when it comes to technology. Active in Mexico, Peru, the US, Argentina, Chile, Ecuador and Spain, Grupo Mexico is the fourth largest copper producer in the world, ranked three in the US and boasts the largest copper reserves in the world.
OCTOBER 2019
85
09
Newmont Mining Corporation Market cap : $31.65bn
Back in April, the $10bn transaction combining Newmont and Goldcorp saw it become the world’s leading gold business. Delivering the highest dividends among senior gold producers, it will offer financial flexibility and an investment grade balance sheet to advance the most promising projects, while generating a targeted IRR of at least 15%. Newmont Goldcorp will aim for six to seven million ounces of steady gold production over the next decade.
w w w.mi ni nggl o b a l. com
T O P 10
86
08
Coal India Market cap : tba
Founded in 1975, Coal India is a state-controlled enterprise headquartered in West Bengal, India. The company is the world’s largest producer of coal and contributes about 82% of the country’s total coal production. It operates 81 mining areas that span eight states of the country. These are comprised of a combination of open cast, underground and mixed mines.
OCTOBER 2019
87
07
MMC Norilsk Nickel Market cap : $35.63bn
Nornickel is Russia’s leading metals and mining company, while also operating as the world’s largest high-grade nickel and palladium producer. The company also produces gold, silver, iridium, selenium, ruthenium and tellurium. Allied to a strong commercial performance in 2018, Nornickel reported significant achievements in health and safety – its lost time injury frequency rate (LTIFR) decreased by 48%, from 0.44 to 0.23, reaching an all-time low and remaining below the industry average, according to the company’s latest sustainability report.
w w w.mi ni nggl o b a l. com
T O P 10
88
06
Anglo American plc Market cap : $40.06bn
Mark Cutifani, Chief Executive Officer at Anglo American, expects to see the company deliver a 5% production increase in 2020 and 2021, targeting a $3-4bn EBITDA by 2022. “This will come from a combination of meeting or surpassing industry best-practice equipment performance across our operations; volume growth from existing and new operations, such as Quellaveco; and the deployment of our FutureSmart Mining technologies and digitalisation. It is these technologies that will transform how we mine, process and market our products, providing the next step change in our performance.�
OCTOBER 2019
89
05
China Shenhua Energy Company Ltd Market cap : tba
China Shenhua’s main focus is the production and sale of coal and electricity. The group’s development strategy for the company is “transforming into a world leading first-class supplier of clean energy”. Parent company Shenhua Group holds a leading position among listed electricity companies in China, with the installed capacity of its controlled and operated power generators reaching 56,288MW at the end of 2016. The group also operates Huanghua Port, the largest port for seaborne coal in 2016 (approximately 270 million tonnes per year seaborne operation capability in aggregate), allied with its own shipping vessels capable of a 2.2 million tonnes of loading capacity.
w w w.mi ni nggl o b a l. com
T O P 10
90
04
Glencore plc Market cap : $46.98bn
Starting out as a trading company in 1974, Glencore employs 158,000 people at 150 mining and metallurgical sites, oil production assets and agricultural facilities worldwide. Glencore completed a significant merger with Xstrata in 2013. In March this year, Glencore announced an integration agreement with Goldcorp and Yamana Gold to develop and operate the Agua Rica copper and gold project in Argentina using the existing infrastructure and facilities of the Alumbrera mine in the Catamarca Province.
OCTOBER 2019
91
03
Vale S.A. Market cap : $68.92bn
Vale placed 19th on Boston Consulting Group’s (BCG) annual list of the world’s 50 most innovative companies; its stated mission is to transform natural resources into prosperity and sustainable development. The world’s largest iron ore and nickel producer is well placed to service the need for tech metals supporting the development of electric vehicles and battery storage. The company also mines manganese and ferro alloys, coal and copper. Meanwhile, following the disaster at Brumadinho, Vale remains resolute in its efforts to enhance the safety of existing tailings dams and continue the decommissioning of upstream dams.
w w w.mi ni nggl o b a l. com
T O P 10
02
Rio Tinto Limited Market cap : $ 105.6bn Rio Tinto’s mining efforts are focused on aluminium,
92
copper, diamonds, gold, industrial minerals (borates, titanium dioxide and salt), iron ore, and uranium. The Anglo-Australian multinational employs 47,000 people in 35 countries across six continents, with strong representation in Australia and North America. Rio Tinto is committed to exploring the potential for new technologies and this year signed an agreement with Caterpillar, which will supply and support mining machines, automation and enterprise technology systems for the new Koodaideri iron ore mine in Western Australia.
OCTOBER 2019
93
w w w.mi ni nggl o b a l. com
T O P 10
01
BHP Group Limited
Market cap : $146.93bn
94
BHP is a world-leading resources company, extracting and processing minerals (including iron ore, metallurgical coal and copper), oil and gas, with more than 62,000 employees and contractors working across its operations primarily in Australia and the Americas. This year BHP released the world’s first bulk carrier tender for LNG-fuelled transport for up to 27 million tonnes of its iron ore as it seeks partners who share its ambition of lowering emissions to the mining and maritime supply chain.
OCTOBER 2019
95
w w w.mi ni nggl o b a l. com
EVENTS & A S S O C I AT I O N S
The biggest industry events and conferences WRITTEN BY DAN BRIGHTMORE from around the world
7–10 OCT
SEG 2019 [ SANTIAGO, CHILE ] The 2019 edition of South American Metallogeny (SEG) is themed around the latest discoveries of mineral deposits on by booking your place on one of the
Mines and Money Americas
p-conference field trips to the IOCG
[ TORONTO, CANADA ]
systems of the Carajás Province at the
Mines and Money positions itself as
Amazon Craton in Northern Brazil, or
the provider of conferences ‘where
the epithermal ore deposits of North-
deals get done’. The Americas edition
ern Chile. Post- conference field trips
provides an opportunity to showcase
include a visit to the Andean IOCG
your project to an audience of institu-
deposits in Chile’s Atacama region.
tional investors, bankers, brokers and
Workshops will investigate integrating
investors from North America, Latin
hyperspectral technologies and geo-
America and elsewhere around the world.
chemistry through the mining value
Last year’s event offered insights from
chain to complement technical pres-
industry leaders at Murenbleed, Denham
entations at the conference on a range
Capital, Sprott Asset Management and
of mineral deposits. Featured speakers
Vale, while providing a platform for more
include prominent geologists in indus-
than 100 pre-qualified junior mining
try and academia including Richard
projects. This year’s new format will
Sillitoe and Lluis Fontboté.
offer three geo-targeted days covering
in the region and their geomet. Get hands
96
8–10 OCT
the US, Canada and Latin America.
OCTOBER 2019
10–11 OCT
14–16 OCT
Mining Investment Latin America
Nigeria Mining Week
[ MEXICO CITY, MEXICO ]
Organised by the Miners Association
Mining Investment Latin America incor-
of Nigeria, in partnership with PwC,
porates Mining Tech (highlighting the
Nigeria Mining Week aims to promote
latest innovations transforming the
the solid minerals sector attracting
industry) to attract 250 attendees -
international investment to further
ministers, mining companies, investors
develop the country’s capabilities to
and service providers - from across the
fully realise the potential of its endow-
world. Speakers will include: Pablo Jamil
ment (including iron ore and uranium).
Escorcia Pereira, Director of Strategy
The event will host over 180 mine and
and Analysis PRONicaragua, Nicara-
exploration companies and more than
gua; Katherine Linehan, Commercial
40 exhibitors as it welcomes 1200+
Analyst, First Quantum Minerals,
delegates to Abuja. Expert speakers
Panama; Gabriel Nunez, Geologist
bringing you the lowdown on the coun-
Department of Mines and Quarries,
try’s mining sector include Abdulkadir
National Directorate of Mineral
Muazu, Nigeria’s Permanent Secretary
Resources, Panama and Cindy Collins,
for the Ministry of Mines and Steel
Founder and Business Development
Development, and Riaan Van Der
Consultant, Mining Technology
Westhuizen of Minutor Mining and
Partners, Mexico.
Exploration Services.
[ ABUJA, NIGERIA ]
w w w.mi ni nggl o b a l. com
97
EVENTS & A S S O C I AT I O N S
The biggest industry events and conferences WRITTEN BY DAN BRIGHTMORE from around the world
28–29 OCT
21–22 OCT
Future of Mining Americas 98
East and Central Africa Mining Forum [ KIGALI, RWANDA ] Established in 2017, the East and Central Africa Mining Forum is an early-
[ DENVER, USA ]
to-market investment platform aiming
Highlighting the latest developments
to set a robust legal framework, uniting
across the industry, Future of Mining
stakeholders across the region to con-
Americas aims to address the issues
solidate its position as a mining hub.
caused by jurisdictional and govern-
Kigali welcomes over 700 attendees
ance changes through the perspectives
along with more than 40 exhibitors
of a host of world-leading experts in
and 20 key mining and exploration
the field. Key agenda topics for the
companies. Leading speakers include
second edition will include an investi-
the event’s host Francis Gatare, CEO,
gation of the risks associated with
Rwanda Mines, Petroleum and Gas
tailings storage facilities; how miners
Board; Doto Biteko, Minister at Tanza-
can embrace digital transformation;
nia’s Ministry of Minerals; Gabriel Thokuj
how technology will impact on the
Deng, Minister at South Sudan’s Ministry
social license to operate; and analysis
of Mining and Dr Samuel Urkato Kurke,
of the steps required to create a more
Minister at Ethiopia’s Ministry of Mines
collaborative industry.
and Petroleum.
OCTOBER 2019
6–7 NOV
19–20 NOV
Mining and Investment Latin America Summit
Future Mining 2019
[ LIMA, PERU ]
The AusIMM (Australasian Institute
The Mining and Investment Latin Amer-
of Mining and Metallurgy) presents
ica Summit will attract 650 influential
its international Future Mining confer-
miners, investors, financiers and mining
ence returning to Sydney for its fourth
ministries to Lima. Four stages (including
edition: ‘Get Future Ready’. Industry
a CSR roundtable) will offer more than
leaders will present ideas on the
20 hours of content delivered by 70
future mining industry needs in the
industry-leading speakers. The main
digital age, transforming mining sys-
conference will feature contributions
tems through integration of advanced
from the likes of Frank Holmes, CEO and
technologies, and how to best achieve
CIO, US Global Investors and Executive
operational excellence with cost com-
Chairman, HIVE Blockchain Technology;
petitive, safe and environmentally
Diego Temperley, President, Australian
responsible operations. With many
Chamber of Commerce in Argentina;
factors impacting the future of the
Raul Jacob, VP of Finance and CFO,
mining industry, AusIMM’s focus
Southern Copper Corporation and
is on preparation. Attendees can
Krishna Urs, US Ambassador to Peru,
develop the tools to do so with themes
US Embassy, Peru. Elsewhere, the Miner
covered including automation and
Roadshow offers the opportunity for
robotics, mine IoT, smart data man-
miners to present their latest projects
agement, sustainable mining practice
to key investors in the region while inter-
and the latest breakthroughs in effi-
action opportunities include an exhibition
ciently extracting mineral resources.
[ SYDNEY, AUSTRALIA ]
area, Q&A sessions during panels and 1-to-1 meetings.
w w w.mi ni nggl o b a l. com
99
100
Kinross Gold is utilising IT as the backbone of its innovation strategy WRITTEN BY
DAN BRIGHTMORE PRODUCED BY
RICHARD DEANE
OCTOBER 2019
101
w w w. minin g gl o b a l . c o m
KINROSS GOLD
A flexible IT strategy is helping Kinross Gold plan for the future of its diversified operations
F
ounded in 1993, Kinross Gold (Kinross) is a senior gold mining company with a diverse portfolio of mines and projects in
the United States, Brazil, Chile, Ghana, Mauritania, and Russia. Headquartered in Toronto, Canada, Kinross employs approximately 9,000 people worldwide. The company is focused on delivering value through operational excellence, balance sheet strength, disciplined growth, and responsible mining. 102
Kinross’ diverse portfolio of mines stretches from Africa to Russia. The senior gold mining company has embraced the challenge of developing its operations at remote locations across the globe where it has a strong track record of either meeting or exceeding production guidance targets for the past seven years, while regularly meeting or coming in under annual cost and capital expenditures guidance. A key component to delivering on its goals is a flexible IT strategy capable of planning for the future of Kinross’ operations. Regional IT Projects Manager – Africa, Néstor Alemán Esteban has been working for the company for almost seven years. Alemán is based in the Canary Islands at the company’s Las Palmas program management office (PMO) for IT Projects in Africa, where he oversees all projects; also taking OCTOBER 2019
103
w w w. minin g gl o b a l . c o m
KINROSS GOLD
“ There needs to be an IT strategy behind advances in mining. To make the most of the features available from the latest software and automated hardware the technology can’t exist in silos” 104
— Néstor Alemán Esteban, Regional IT Projects Manager – Africa, Kinross Gold
responsibility for the financial control of the capital budgets of the IT department. “Much of my work has been focused on the expansion of the Tasiast mine in Mauritania,” explains Alemán. “We also run projects in the main office of Kinross in Mauritania’s capital city, Nouakchott, where we’re working on connectivity for employee accommodation.” What challenges does the company face to develop and support communications infrastructure when establishing mining projects in such remote areas? “When you’re examining the status of the mining industry everybody is talking about innovation and automation but nobody speaks about IT,” laments Alemán. “It’s the communication behind the technology initiatives that makes them work. In developed countries IT is taken for granted, but what if you are in the middle of a remote area with zero coverage from any telecom provider? In most cases that’s the story with a new mining operation and the company has to find a way of working around this. It’s important that IT and cybersecurity are not left behind, because without them you can’t support innovation safely. It’s a big risk.” Kinross was fortunate that when
OCTOBER 2019
CLICK TO WATCH : ‘KINROSS PROCEEDING WITH TASIAST 24K PROJECT’ 105 it acquired Tasiast from Red Back, a
to achieve the installation of a 60km
telco provider had infrastructure in the
aerial fiber optic, plus a 1km buried fiber
area. However, it was necessary to
optic, to get the site connected to the
start from scratch and negotiate with
underground main fiber connection of
the provider to boost bandwidth at the
Mauritania, connecting the south with
site. “We started with a 25mb micro-
the north.” Alemán believes satellite
wave connection with around 1,000
communication offers a viable reach-
people on site,” recalls Alemán. “When
back approach, but it’s typically more
activity at the site ramped up we were
costly than microwave or fiber. While
hosting around 2,500 employees with
satellite can solve the connectivity
a 45mb connection and then man-
problem from day one, communica-
aged to get that increased to 90mb
tions infrastructure offered by local
when the workforce reached 4,000.
providers over time may provide more
We now have a fiber optic connec-
cost-effective alternatives.
tion of 155mb+. It was challenging
Meanwhile, the corporate office w w w. minin g gl o b a l . c o m
KINROSS GOLD
106
headquarters of Kinross in Toronto
and from across Mauritania, carrying
handles the perimeter security of the
with them old and unsecured devices
company’s network bubble. “We are
being connected to the network.
responsible for the security of the mine
Alemán believes innovation should
site. We have Las Palmas, Ghana, and
be about much more than modernisa-
Mauritania connected together via
tion with equipment. “There needs to
Toronto, so when somebody enters our
be an IT strategy behind advances in
network through the perimeter secu-
mining,” he urges. “To make the most
rity of Toronto it’s our responsibility to
of the features available from the latest
ensure they don’t behave maliciously in
software and automated hardware the
our network,” adds Alemán. The chal-
technology can’t exist in silos.” Alemán
lenge for his team is maintaining those
champions the concept of interoper-
levels of security when contractors are
ability to ensure value reaches across
arriving from Morocco, Mali, Senegal
the operation. “Mine management
OCTOBER 2019
need to ask themselves where they
chasing new systems and machinery
see operation two years from now in
that might not be compatible with each
terms of innovation and modernisa-
other.” He argues IT should have a seat
tion. Long-term strategies are im-
at the decision-making table, they’re
portant. For example, to implement
not just the guys providing WiFi but the
autonomous vehicles you need to set
team who ensure systems can commu-
your goals by changing mindsets and
nicate with each other.
processes way before you start pur-
Kinross has made big steps forward
E XE CU T I VE PRO FI LE
Néstor Alemán Esteban Néstor Alemán Esteban has been an IT Project Manager at Kinross, the world’s fourth largest gold mining company, for almost seven years. Prior to that he worked for NXP Semiconductors (formerly Philips Semiconductors) and Blacktrace Holdings (a world leader in productising science). A PMP and PRINCE2 certified Project Manager, Alemán holds an MSc in Telecommunications Engineering as well as completing multiple postgraduate courses in Technology, Business and Project Management. “One of the things I’ve discovered during many years working in Africa is that I have learned more about project management, people management and communication protocols, by working every day on the field of battle than I have from any academic certificates,” says Alemán. “I’ve worked in the chemicals and microelectronics industries but what fascinates me about mining is the crossover in specialties and the need to keep up with all of the new innovations with technology each department, from geology to operations and processing would like to implement.”
w w w. minin g gl o b a l . c o m
107
KINROSS GOLD
$3.3bn+ Approximate revenue
1993
Year founded
9,000
Approximate number of employees
2-3
GUIDED SPOTTING RESULTS:
100
Billion additional TONS of optimized haulage*
* Achieved at customer sites
4
DECADES of value-driven results
ADDITIONAL Loads per Hour*
150 INCREASE
%
Mean Time Between Failure (MTBF)*
Doing More to Deliver More
109 to alert IT of new business cases that require its supervision with a telematics process. Alemán sees further room for improvement with communication protocols. “The mine operation should be understood as a unique entity,” he says. “This is why a holistic approach is so important. If you upgrade one part of a system then it needs to be connected to the rest. It’s an issue that needs to be addressed in the industry.” He believes, when it comes to innovation, while mining is keen to catch up with other industries like aerospace
“ The mine operation should be understood as a unique entity. This is why a holistic approach is so important. If you upgrade one part of a system then it needs to be connected to the rest” — Néstor Alemán Esteban, Regional IT Projects Manager – Africa, Kinross Gold
there has been a pressure to adapt quickly which heightens the need for w w w. minin g gl o b a l . c o m
KINROSS GOLD
workarounds. “The problem with mining is that it’s a mission critical operation so the pressure to make things work regardless is greater,” he says. “The extreme costs associated with exploration, production and operation mean that network downtime can destroy profitability.” Tasiast is undergoing major expansion in two phases to increase the size of the operation. IT plays a vital role in the execution of all projects and one that Alemán notes could be enhanced in the mining industry by making it a 110
part of the early stages of the decisionmaking process. “Vendors need to collaborate more in our industry, because in others like aerospace or the military they have solved the interoperability puzzle,” he says. “They have standardisation with protocols so any vendor that wants to sell any equipment or hardware systems to these industries has to work to those requirements which enhances collaboration.” Kinross has a longstanding partnership with Modular Mining. The global leader in the delivery of real-time computer-based mine management solutions for surface and underground mining operations supplies the OCTOBER 2019
“ Vendors need to collaborate more in our industry, because in others like aerospace or the military they have solved the interoperability puzzle” — Néstor Alemán Esteban, Regional IT Projects Manager – Africa, Kinross Gold
gold miner with its DISPATCH Fleet Management System (FMS). “It has optimised operations at Tasiast, saving time and reducing costs,” confirms Alemán. The system gives mines automated, real-time monitoring, management and visibility of their operations whether above or below ground. “We connect the data received to our mobile maintenance workshop,” explains Alemán, highlighting the use of predictive analytics to drive efficiencies across the fleet. Kinross also deploys Caterpillar’s Terrain applications for precision drilling, while guidance and tracking tools are used to control the stability of the slopes. “All of this is running wireless so we have to ensure all the machinery is connected across our IT network,” he says. While innovative applications are helping deliver huge operational improvements, Alemán points out that mines are traditionally run on controlled, isolated networks which, though the technology was old, made them safe. “Now with the Internet of Things (IoT) and cloud applications the temptation is to connect the mine all the way to the internet,” he says. “It’s a big security risk for mining operations opening up the control network to the w w w. minin g gl o b a l . c o m
111
KINROSS GOLD
S TAT I S T I C S
Tasiast local network
112
• +30,000 devices connected • 10 GB backbone network • +100 Km of fiber optic pulled • +110 radio frequency links • 360 WiFi access points • 280 Switches • Six telecommunication towers +45m • Nested mine wireless network • Nested ICS/SCADA Network • Nested digital radio network Tasiast servers infrastructure • • • • •
4TB RAM memory 408 logical processors +450GHz CPU +330 TB storage +12 servers hosting +210 virtual machines • P roviding services to +1000 IT users • T wo sites in high availability +hot-site mode
OCTOBER 2019
Mining communications requirements •A ccess to corporate business applications • Access to real-time communication • The importance of well-being – keeping on-site personnel connected • D ealing with medical emergencies • Large file transfer • A sset tracking and management • Onsite (cyber) security • D ata storage, back up and redundancy – insuring against power outage and extreme weather
world via the vendors.” Kinross is partnered with Cisco, described by Alemán as “among the best in the market” when it comes to networking. “All our main station network, our business network, is on Cisco. At Tasiast we are completing the migration for everything involving our WiFi infrastructure to Cisco’s industrial networks and we’re very happy with the process.” He stresses the choices made with innovations should be site specific, based on studying the weaknesses of your operations and weighing those against the opportunities to add value and should be made before committing to any hardware/ software purchases. “Mining is a complicated industry,” he concedes. “At the end of the day, the objective with things like automation and driverless trucks is to remove people from dangerous areas.” The result at Tasiast is a challenge for Alemán’s team in managing the workarounds required for a mix of technologies that may lack standardisation when it comes to communication protocols, but will offer significant advances for Kinross in its most remote operations.
w w w. minin g gl o b a l . c o m
113
114
SSR MINING: LEVERAGING TECHNOLOGY AMIDST TRANSFORMATION IN THE MINING SPACE WRITTEN BY
SEAN GALEA-PACE PRODUCED BY
JAMES BERRY
OCTOBER 2019
115
w w w.mi ni nggl o b a l. com
SSR MINING INC.
DAVID THOMAS, DIRECTOR OF IT AT SSR MINING, DISCUSSES HOW TECHNOLOGY HAS BECOME AN INFLUENTIAL COMPONENT TO OPERATIONS SINCE FIRST BEING EMBRACED IN 2013
A
s a firm that has undergone significant transformation over the past few years, SSR Mining knows first hand the impor-
tance of embracing the latest trends in order to stay ahead of competitors. With the increasing influence technology has had on industries the world over, 116
SSR Mining has come a long way since it first began to leverage new software and processes in 2013. David Thomas, Director of IT at SSR Mining, believes that, due to its smaller stature in comparison to bigger companies in the region, his firm has utilised this to its advantage. “The key benefit of how we operate is that we’re smaller. Leveraging infrastructure, such as cloud services that we don’t have to invest large capital in, makes us nimbler,” he says. “This means that a few years later, if we want to change and do something that’s slightly different because of new technology, we have the capabilities to do that. If you compare that to bigger companies, a lot of them have invested hundreds of millions of dollars in capital to build infrastructure, however, then they’re locked in. The landscape has changed for us smaller companies as we can get in OCTOBER 2019
117
w w w.mi ni nggl o b a l. com
SSR MINING INC.
“THE KEY BENEFIT OF HOW WE OPERATE IS THAT WE’RE SMALLER” — David Thomas, Director of IT, SSR Mining
118
OCTOBER 2019
CLICK TO WATCH : ‘MARIGOLD MINE’ 119 there and do what we want and move
205,000 ounces of gold in 2018.
with the times – I think it means we’re
The Seabee Gold Operation produced
really lucky and in a really great place.”
over 95,000 ounces of gold in 2018,
Based in Vancouver, Canada, the
and Puna Operations achieved
mining firm focuses on the operation,
commercial production in December
acquisition, exploration and development
2018 and produces silver.
of precious metal resource properties
Thomas points to SSR Mining’s
in the Americans and oversees three
ability to combine a proactive and
producing mines: Marigold in Nevada;
reactive approach that differentiates
Seabee Gold Operation in Saskatch-
his company from its rivals. “We’re
ewan; and the 75% owned and
quite fortunate because we can be
operated Puna Operations joint
followers and leaders,” explains
venture in Jujuy Province, Argentina.
Thomas. “In 2013, we invested a little
Since its launch in 1989, the Marigold
bit of money into the cloud despite our
mine achieved production of over
size and the fact we were operating w w w.mi ni nggl o b a l. com
SSR MINING INC.
120
just one mine at the time. Our move
we saw back then was the fact that we
towards the cloud gave us the opportu-
could seize the opportunity to move
nity to move around our technology
into the cloud. When we acquired our
for various projects, such as predictive
second mine operation, Marigold, we
analytics or general artificial intelli-
were positioned to start moving that
gence (AI) and machine learning (ML)
operation’s IT into the cloud straight
type projects.” With mining often
away. During the acquisition, we began
considered as one of the slower
to transition from the previous owners’
industries to adopt new technology,
technology to the cloud. As Amazon
it wasn’t until 2013 when SSR Mining
and Azure introduced new things, we
really put its foot down towards
were able to take advantage of some
digitalisation. “Back then, we had no
of those new tools and features in our
tech. We had an email system and
other operation too.”
that’s pretty much it. But, one thing OCTOBER 2019
Looking back to how operations
were previously conducted prior to new technology being introduced, Thomas acknowledges the challenges he’s faced over the years. “Previously, we didn’t have an Operational Excellence team like we do today,” he says. “Making that connection with the business was a big challenge because we’ve got IT-orientated people and then at the other end of the scale are mining-focused people, too. For us, we had to bring those teams on the extreme ends together and talk about the challenges. For example, our Marigold mine has a dispatch system,
E XE CU T I VE PRO FI LE
David Thomas, Director of IT After six years of Civil Engineering and running a high-rise building computer design department in the mid 90s, Thomas graduated from the University of Technology in Sydney with an Engineering Degree and a Masters Degree in Engineering Management. After graduation he quickly moved into the Information Technology field in Melbourne Australia, working in the bill payment and consulting industries, before moving to Canada in 2005 where he led numerous IT departments and IT Consulting teams in mining, shipping, forestry and finance. With a deep background and education in both Engineering and Information Technology, Thomas provides both IT leadership and strategic IT transformation for SSR Mining Inc.
w w w.mi ni nggl o b a l. com
121
SSR MINING INC.
$400mn+ Approximate revenue
1946
Year founded
14,000+
122
Approximate number of employees
OCTOBER 2019
123
w w w.mi ni nggl o b a l. com
Manage, Solve, and Deliver I.T. We take pride in putting our customer service front and foremost by creating simple solutions for complex connections. Discover your solution
OCTOBER 2019
similar to a taxi that tracks the destination of where you’re going. It’s important that we implement the right software that will enable us to improve. We had to have a much more conducive approach, and being able to do that gave us the ability to enhance our processes and automate emergency systems so that, if there’s a problem out on site, they can press a button and get support.” Having partnered with tech giants such as Microsoft and Amazon Web Services (AWS), Thomas believes what
“ L EVERAGING INFRASTRUCTURE, SUCH AS CLOUD SERVICES THAT WE DON’T HAVE TO INVEST LARGE CAPITAL IN, MAKES US NIMBLER” — David Thomas, Director of IT, SSR Mining
makes a successful partnership is the 125
w w w.mi ni nggl o b a l. com
SSR MINING INC.
ability to understand what the other
and it offers us a much larger vendor
expects. “A good partnership will
footprint, too. With AWS, we would get
involve mutual communication at all
involved with the cyber types when
times and a joint ability to deliver
it comes to industrial.”
something that works well together.
With a determination to not rest
I know when it comes to some of these
on its previous successes, Thomas
smaller AWS or Azure partners, we
affirms SSR Mining isn’t at the finish
would choose a vendor that has the
line yet and he still considers it a small
skills and abilities internally to do the
and medium-sized enterprise (SME),
job, but that can also align with our
despite revenues of over $400mn in
nimbleness,” he explains. “A lot of our
2018. “In mining terms, our revenue is
infrastructure dovetails into Microsoft
relatively small. I think once you get
and AWS. Amazon can give us a nice
into the $2-4bn range of market
little angle in terms of IoT endpoints
capitalization, that’s when you can be
126
OCTOBER 2019
considered a big company. In terms
workforce is a key aspect for success,”
of market capitalization, we’re currently
he notes. “It’s about ensuring strategic
around $2bn so we’re not quite there
objectives are aligned with the
yet. I almost consider us like a shopping
operation base and being able to work
advert – we do more for less.” Looking
closely with the teams that we have
to the future, Thomas has clear ideas
recently developed in the last two to
about how his organisation can
three years, such as the Operational
continue to thrive in the mining space
Excellence team. We need to evolve
over the next few years and beyond.
as well as help with sustainability in the
“I’m sure the gold industry will drive
next couple of years.”
the success of the company through mergers and acquisitions; however, in terms of our operations, I believe our workforce and the safety of our 127
w w w.mi ni nggl o b a l. com
First choice for the sand and aggregate industry We supply: Trio® crushers Trio® vibrating screens Enduron® vibrating screens Trio® feeders Trio® washers Trio® conveyors Sand washing solutions For more information contact us on +971 4 8080244. Get more from your quarry with Trio®. Visit www.trio.weir today
TRIO® Minerals www.minerals.weir
Copyright © 2015, Weir Slurry Group, Inc.. All rights reserved. WEIR is a trademark and/or registered trademark of Weir Engineering Services Ltd.