Magcode PowerSystem Connectors

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MagCodePowerSystems 12/24 V MagCodePowerSystem

A revolutionary magnetic connector system for 12 V and 24 V

MagCode PowerSystem

The MagCode PowerSystem is a revolutionary magnetic power connector system for 12 V and 24 V applications.

Technology PowerSystem

The PowerPort (socket) and PowerClip (plug) both contain magnets and within the port is a movable plate that when “attracted” by the clip allows current to pass. This system is uniquely keyed so there cannot be a mis mating between 12 and 24V which also makes the system short circuit proof. Once the clip is removed the port is deenergised so even if the contacts are shorted out by a metal object nothing will happen. The flat contacts carry power only when the movable plate in the Port that carries the magnets is attracted by the magnets in the Clip. Other metal objects or permanent magnets cannot energize the contacts.

MagCode PowerSystem Pro

MagCodePowerSystemPro

The second generation – with mechanical twist lock!

MagCode PowerSystem Pro is the second generation MagCode connector system giving the benefits of: – Higher separation forces – Higher current load – No arcing problem Technology PowerSystem Pro

A mechanical twist lock ensures that switching does not occur until the connector is fully mated removing any potential arcing and allows a higher current rating of 25A. Applications

The MagCode PowerSystem is already used by many OEMs covering markets such as passenger cars, heavy and light trucks, motorcycles, electric vehicles, emergency vehicles, military vehicles, recreational vehicles and marine. Features – Hi-Tech Design – Stable Connection – Minimal Mounting Depth (Port) – Up to 25 A Current Load – Short-Circuit-Proof – Waterproof (installed Port) – 12 or 24 volt versions available – Easy Clean – No Arcing Problem

Any interior or exterior application where cigarette lighter style connectors are used under conditions of sustained charging and / or high current load can benefit from moving over to the MagCode System for increased reliability.

Mobile Centre Ltd +44 (0)1386 21 21 21 sales@mobilecentre.co.uk www.mobilecentre.co.uk


Technical Data MagCode PowerSystems*

*

PowerSystem

PowerSystemPro

Locking mechanism

magnetic

magnetic & mechanical

PowerPort connection method

6.3 mm male tab terminal tin plated

70mm cable terminated in bare ends

PowerClip connection method

screw type wire clamp

screw type wire clamp

Max. wire cross section

2.5 mm²

2.5 mm²

Mounting cut-out PowerPort

Ø 28.0 mm (M28)

Ø 28.0 mm (M28)

Mounting depth PowerPort (with/without fastener ring)

22.0 mm / 25.0 mm

16.5 mm / 20.0 mm

Height of PowerClip (with/without fastener ring)

21.5 mm / 18.5 mm

28.0 mm / 24.5 mm

Rated voltage

12 V / 24 V DC**

12 V / 24 V DC**

Max. current load

15 A @ +70 °C

25 A @ +70 °C

Vibration resistance

8 h, 5 Hz - 200 Hz, 8.5 m/s² 3 axis

8 h, 5 Hz - 200 Hz, 8.5 m/s² 3 axis

13000 shocks, 11 ms, 30 g 3 axis

13000 shocks, 11 ms, 30 g 3 axis

Dust and water resistance front of port (installed)

IP 6K9K

IP 6K9K

Dust and water resistance rear of port

IP 5K0

IP 5K0

Dust and water resistance Clip unconnected

IP 40

IP 40

Dust and water resistance Clip connected to port

IP 42

IP 42

Temperature range

-40°C to +105°C

-40°C to +105°C

Duty cycles without load

> 10000 cycles

> 10000 cycles

Duty cycles at maximum load

4000 cycles

4000 cycles

Outer housing material

PBT ASA GF20

PBT ASA GF20

Contact material clip

Silver plated

Hard plated

Contact material port

Silver plated

Palladium Nickel plated

Technical changes possible without further notice

** Both PowerSystems are available as MagCodePowerSystem 12 V and MagCodePowerSystem 24 V and/or MagCodePowerSystemPro 12 V and MagCodePowerSystemPro 24 V. Due to different magnetic coding, a mix of 12 V and 24 V products is impossible.

Technology MagCodePowerSystemPro


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