hazardexonthenet.net
March 2021
the journal for hazardous area environments
Functional Safety
Functional safety in process applications
Translation
The vital role of translation memory within hazardous industries
Certification
Intrinsic Safety
Hazardex 2021
CCC certification for certain electrical explosion-proof products
Ex i-protected solutions for process automation
Early preview - Speaker, Delegate, Exhibitor & Awards places now open
Are you ready for the New European Efficiency Regulations (EU)2019/1781?
Visit www.weg.net to learn more of our full range of energy efficient motors and drives.
From July 2021 all new 2, 4, 6 and 8 pole motors in the power range 0.75 kW to 1,000 kW for use in the Eurozone will be required to meet IE3 efficiency class ratings. In addition special purpose motors, including those used in hazardous areas entering the supply chain must be rated IE3 or higher.* For the first time variable speed drives are included within the scope of the legislation. *Incrreased safety motors Ex eb will be required to be at least efficiency rating IE2 from 2023.
Minimum Efficiency of Electric Motors and Variable Speed Drives Regulation scope
Year and minimum efficiency requirements (2015 onwards)
AC induction motors <= 1000 V 0.75-7.5 kW
3 phase, 2/4/6 pole
7.5-375 kW
3 phase, 2/4/6 pole
75-200 kW
3 phase, 2/4/6 pole
2015
2017
2016
2017
2018 - 2020
2021
2022
2023
Onwards
2021
2022
2023
Onwards
0.75kW-1000kW 3 phase 2,4,6,8 pole 0.75-1000 kW
ATEX/Brake all poles
0.12kW-1000kW Ex eb all poles 0.12kW & above 1 phase all poles 0.12-0.75 kW
3 phase/brake all poles
Variable speed drives 0.12kW-1000kW
2018 - 2020
The table above shows the regulation scope and timeline, the boxed area corresponds to the current regulations
(in bold)
www.weg.net
contents march 2021 Following the English Government’s announcement in February and the success of the vaccine rollout, Hazardex will now be staged on 6th & 7th October 2021, dates we are sure will allow us to run the event safely. Hazardex 2021 will still be staged at the Hilton Majestic Hotel in Harrogate, North Yorkshire, UK. Hazardex 2021 will be the perfect platform for the industry to come together once again for topical discussion of process safety-related topics, knowledge sharing, networking, and product/service sourcing. An early preview of Hazardex 2021 is included in this issue from page 27 where you can find out more about the industry’s most prestigious event. Hazardex 2021 will include a stellar line-up of presenters speaking about a range of process safety topics and sharing their experiences and knowledge. The Call for Papers deadline has been extended to reflect the new dates and we continue to welcome non-commercial
14 35
submissions from contributors with experience and knowledge of the process safety and high hazard sectors - see the Hazardex event website for more information. The conference will be complemented by an exhibition featuring a range of leading hazardous area sector companies displaying their products and services to the assembled professional audience. Bookings are still being taken for the few remaining stands, so get in touch now to secure your place.
In environments where potentially flammable gasses and dust are constantly present, it is particularly important to understand how to design out risk as far as possible.
20 39
Another key component of the event will be the Hazardex Awards for Excellence, Gala Dinner, and drinks reception on the evening of October 6 – the perfect opportunity to network with attendees from government agencies, regulators, certification bodies, operators, and industry. For more information about Hazardex 2021, continue to page 27 of this issue, or visit www.hazardex-event.co.uk …Alistair Hookway, Editor, Hazardex alistair.hookway@imlgroup.co.uk
Translation memory technology can support businesses in hazardous sectors make efficiencies, but also ensure crucial information is accurate across different languages.
in this issue
44
4 News Extra
• Two workers die in incident aboard FPSO offshore Ivory Coast • Chinese nuclear developer told to resolve safety issues before moving ahead with UK plant • TC Energy “disappointed” by President Biden’s decision to revoke Keystone XL permit • 11 miners rescued two weeks after gold mine explosion, 10 others found dead • Liquid nitrogen leak kills six, injures 12 at US food processing plant
25 Standards: Side effects of Brexit
This article discusses the details and requirements of CCC certification in China.
27 Hazardex 2021 Early Preview 35 Functional safety in process applications
48
39 The vital role of translation memory within hazardous industries 44 CCC certification for certain electrical explosion-proof products in China 47 Ex Special Interest Group Briefing Note: Ex ‘d’ flanges – installation 48 Ex i-protected solutions for process automation
30 36Functional Safety
the journal for hazardous area environments
hazardexonthenet.net
March 2021
51 Datafiles
Ex i-protected solutions enable direct process data capture in hazardous areas, reduce installation work and can be tested and maintained during ongoing operation.
Hazardex is a controlled circulation journal published monthly. Completed print or online registration forms will be considered for free supply of printed issues, web site access and online services. Annual subscription for non-qualifying readers is: UK £147; EU £215.25; Airmail £315 and single copy price is £23.10 plus P&P.
Hazardex content is the property of the publishers or relevant content providers. The publishers and sponsors of this magazine are not responsible for the results of any actions or omissions taken on the basis of information in this publication. In particular, no liability can be accepted in respect of any claim based on or in relation to material provided for inclusion.
Editor Alistair Hookway alistair.hookway@imlgroup.co.uk
Group Publisher Russell Goater russell.goater@imlgroup.co.uk
Sales Executive Kathryn Startin kathryn.startin@imlgroup.co.uk
Circulation subscriptions@imlgroup.co.uk Tel: +44 (0)1732 359990
IML Group Blair House, High Street, Tonbridge, Kent TN9 1BQ, UK Tel: +44 1732 359990 Email: events@imlgroup.co.uk ISSN 1476-7376
Production and Events Holly Reed holly.reed@imlgroup.co.uk
Design Graham Rich Design www.grahamrichdesign.co.uk
Functional safety in process applications
40Translation
The vital role of translation memory within hazardous industries
Certification
Intrinsic Safety
Hazardex 2021
CCC certification for certain electrical explosion-proof products
Ex i-protected solutions for process automation
Early preview - Speaker, Delegate, Exhibitor & Awards places now open
Register for weekly email newsletter & up-to-the-minute news at www.hazardexonthenet.net
your reliable solution partner 2021
6th & 7th October • Harrogate • Yorkshire • UK
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News Extra
FPSO Espoir Ivoirien – Image: BW Offshore
5
T
wo people died in an incident onboard a floating production,
storage and offloading (FPSO) vessel on January 14. The owner of the production vessel, BW Offshore, said in a statement that an incident occurred while work was being performed in a cargo tank onboard the FPSO Espoir Ivoirien operating on the Espoir field offshore the Ivory Coast. The incident happened at around 13:30 local time and BW Offshore confirmed two fatalities occurred following a leakage of hydrocarbons into the tank where the work was being performed. The families of the two workers have been informed, BW Offshore said. Production on the FPSO Espoir Ivoirien was shut down while the leak was contained. All other personnel were accounted for. The FPSO is operated by BW Offshore for CNR International. Both companies are cooperating with local authorities in addressing the situation.
Two workers die in incident aboard FPSO offshore Ivory Coast
The World’s #1 Issuer of Hazardous Location Certificates Let’s work together csagroup.org/hazloc
In the statement, CEO of BW Offshore Marco Beenen said: “This is a tragic day for the families of the men we have lost, and our hearts go out to them.” The Espoir Ivoirien is situated between two wellhead towers and connected by flowlines to the Espoir West and East crude oil reservoirs. It has been located at the Espoir field since February 2002.
6
News Extra
An artist’s impression of the proposed Bradwell plant – Image: UK Gov
Chinese nuclear developer told to resolve safety issues before moving ahead with UK plant T
pressurised water reactor. A consultation period has now been opened with the
Alan McGoff, New Reactors Programme Manager at the Environment Agency, said:
China General Nuclear Group (CGN) that it must resolve six safety issues before it can move ahead with its
Environment Agency inviting views on the new nuclear power station design. There is expected to be strong opposition from both
“We have been scrutinising this design since 2017 and have identified six potential issues and 40 assessment findings. We expect
plans to build a new reactor in Essex, UK. Among the issues is concerns over how the group will dispose of
environmentalists and those who feel that the UK should not involve Chinese-owned companies in the UK’s critical national
that General Nuclear System Limited will continue to work to resolve them over the next year or so of the GDA process.
radioactive waste at the planned facility in Bradwell.
infrastructure due to concerns over security.
he UK’s Environment Agency has told Chinese nuclear developer
CGN, which first submitted plans to the
“Our consultation sets out our findings so far, including the potential issues to be
CGN is a junior partner at EDF’s Hinkley Point C site in Somerset, south west England, and at the planned Suffolk plant in east England, Sizewell C. Both these sites will use a reactor designed by EDF, however CGN is looking to use its own reactor design, the UK Hualong pressurised water reactor, at the proposed site at Bradwell in
Environment Agency and Office for Nuclear Regulation (ONR) in 2017, is proposing to construct and operate a nuclear power station using twin UK Hualong pressurised water reactors at its site near the existing Magnox power station site in Bradwell. While the Environment Agency said it had
“Only if we are satisfied that all the issues have been addressed would we consider issuing a full statement of
Essex. The state-owned company hopes to have its design approved by UK authorities by 2022.
found many of the environmental aspects of the design to be acceptable, it has set out six potential issues that need to be addressed before it would consider issuing a full statement of design acceptability for the UK Hualong pressurised water reactors.
design acceptability. If the issues are not resolved or new issues are identified but not resolved, then we would consider only issuing an interim statement of design acceptability. Our aim is to complete our detailed assessment of the design in early
The Environment Agency identified the six issues as it published its assessment so far of the plans for the UK Hualong
www.hazardex-event.co.uk
resolved. We’ll be carefully considering all of the consultation responses we receive and can use these to help inform our assessments.
2022.”
News Extra
7
£12m UK-Japan robotics deal for fusion energy and nuclear decommissioning research B
This four-year research collaboration will be funded equally by UK Research and Innovation (UKRI), the UK’s Nuclear
decommissioning of legacy nuclear facilities and fusion facilities are complex large-scale projects that are time-intensive to accomplish
automate nuclear decommissioning and aspects of fusion energy production. The alliance will see new robotics and automation techniques applied to both
Decommissioning Authority (NDA) and Japan’s Tokyo Electric Power Company (TEPCO). The collaboration between the three entities will see UKAEA’s Remote Applications
safely.
in Challenging Environments (RACE) facility lead the project, design strategy and deliver new robotic capabilities with global potential.
efficiently with no risk to human health.
called “LongOps”, will support delivery of faster and safer decommissioning at TEPCO’s Fukushima Dai-ichi reactors in
It is also expected to result in direct benefits, such as employment opportunities, advances to “fusion-adjacent” technologies,
twin technology – virtual models where the pairing of the virtual and physical worlds allows for highly detailed analysis of data, and
Japan and at Sellafield in the UK, using longreach robotic arms.
as well as upskilling of UK and Japanese scientific and engineering capabilities. The
the forecasting of potential maintenance and operational issues.
ritain and Japan have signed a research and technology deployment collaboration to help
fusion research and to decommissioning nuclear facilities in Japan and the UK. The £12m UK-Japanese robotics project,
Robotics and digital twin technologies will play an essential part in carrying them out
A major feature of the LongOps programme will be the deployment of sophisticated digital
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News Extra
President Joe Biden revoked a presidential permit for the Keystone XL pipeline on January 20 – Image: Wikimedia/User: Gage Skidmore
TC Energy “disappointed” by President Biden’s decision to revoke Keystone XL permit T
C Energy has expressed its disappointment at President Joe Biden’s decision to revoke a Presidential
renewable energy as well as historic equity partnerships with Indigenous communities.”
rejected the project as part of its fight against the climate crisis. Keystone XL then became a central promise of Donald
permit for the long-delayed Keystone XL pipeline. The energy company said the decision would impact thousands
The company said it would be reviewing President Biden’s decision and assess the implications. The advancement of the project
Trump’s presidential campaign who signed a Presidential memorandum to advance the construction of the Keystone XL and Dakota
of union jobs, new renewable energy investments and opportunities for Indigenous communities.
has now been suspended.
Access pipelines in January 2017 before later issuing the March 2019 presidential permit.
In a statement, TC Energy said: “The decision would overturn an unprecedented, comprehensive regulatory process that lasted more than a decade and repeatedly
President Biden revoked former President Donald Trump’s March 2019 Presidential Permit on January 20. The pipeline project, which would have been 1,210 miles (1,947 kilometres) in length with a capacity to carry around 830,000 barrels of crude oil per day,
President Biden’s Executive Order to revoke the Presidential permit said that following an exhaustive review in 2015, the Obama administration determined that approving the proposed Keystone XL pipeline would
concluded the pipeline would transport much needed energy in an environmentally responsible way while enhancing North American energy security. The action would directly lead to the layoff of thousands of union workers and negatively impact ground-
has been repeatedly delayed since it was first commissioned in 2010. Keystone XL was intended to carry oil from Alberta to Nebraska but has faced opposition from US landowners, Native American tribes, and environmentalists. President Biden was Vice
not serve the US national interest. That analysis, in addition to concluding that the significance of the proposed pipeline for US energy security and the economy is limited, stressed that the United States must prioritise the development of a clean energy
breaking industry commitments to use new
President when the Obama administration
economy, which will in turn create jobs. The
www.hazardex-event.co.uk
9
News Extra
analysis further concluded that approval of the proposed pipeline would undermine
today, and all those who are coping with the devastating consequences of this decision.
Keystone XL Project. The announcement came three days before President Biden’s
In March 2020, the Government of Alberta provided $1.1 billion worth of investment
“The U.S. State Department’s own exhaustive analysis conducted under President Obama’s administration concluded that Keystone XL would actually reduce emissions, as the alternative will be to move this energy by higher emitting and less secure rail transport.
inauguration amid several reports that the new administration would look to revoke Keystone XL’s permit on Biden’s first day in office. The company said it would achieve net zero emissions across the Keystone project’s operations once it was placed into service in 2023 and committed to the operations being
to cover the planned construction costs through the end of 2020. Following the Biden administration’s announcement to revoke Keystone XL’s permit, Alberta Premier Jason Kenney said: “The United States is our most important ally and trading partner. Amongst
“For months we’ve been told that the Biden transition team would not communicate with foreign governments on this or other issues. And now a decision has been made without even giving Canada a chance to communicate
fully powered by renewable energy sources no later than 2030. Some commentators suggested the announcement was a move to appease the incoming Biden administration in the hopes that construction would be allowed to continue.
US climate leadership by undercutting the credibility and influence of the United States in urging other countries to take ambitious climate action, the Executive Order added.
all of the Canadian provinces, Alberta has the deepest economic ties to the United States with $100 billion worth of exports,
formally with the new administration. That’s not how you treat a friend and ally.”
and strong social connections that go back over a century.
Kenney called on Canadian Prime Minister Trudeau to immediately enter into talks with the Biden administration to discuss the cancellation of Keystone XL in the context of a broader agreement on energy supply
consider its options. However, as a result of the revocation of the Presidential Permit, advancement of the project will be suspended. The company will cease capitalising costs, including interest during
Biden’s first actions in office has been to rescind the Presidential permit for the Keystone XL Pipeline border crossing. My thoughts
and climate action. On January 17, TC Energy announced a
construction, effective January 20, 2021, being the date of the decision, and will evaluate the carrying value of its investment
are with the 2,000 people who lost their jobs
new sustainable energy initiative for the
in the pipeline, net of project recoveries.
“As friends and allies of the United States, we are deeply disturbed that one of President
TC said it would review President Biden’s decision, assess its implications, and
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2021
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EXHIBITOR
News Extra 11
safety regulations and that two methanehydrogen tanks had caught fire. One of the
Image: Ministry of Emergency Situations
tanks later collapsed. Russia’s Ministry of Emergency Situations said that a 51-yearold worker died in the incident while another worker was injured. The Ministry said in a statement that the injured worker was taken to a local hospital in Ufa. It added that 12 fire monitors were supplied to cool adjacent structures at the plant and four fire extinguishing sections were deployed. The fire was extinguished in the early hours of January 26.
Refinery explosion kills one, injures another in Russia
A laboratory at the refinery is continuing to monitor the air for harmful substances. In all, 127 people and 44 pieces of equipment attended the scene. The Ufaorgsintez plant specialises in gas processing and oil refining. The incident happened a few days after
A
n explosion and fire at the Ufaorgsintez oil refinery in central Russia killed one worker
methane-hydrogen tanks exploded at the Rosneft operated refinery.
another explosion at an oil facility in Russia’s Tatarstan region which killed two people and injured another. The incident is reported
and injured another on January 25. Russian news sites report that two
According to Russian news agency TASS, the explosion was caused by a breach of
to have happened at a small oil firm during testing operations.
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2021
6th & 7th October • Harrogate • Yorkshire • UK
EXHIBITOR
News Extra 13
Future of South Africa’s second largest refinery unknown as cost of repairs estimated at £40 million T
he cost to conduct repairs on an Engen refinery in Durban after a December 2020 explosion has been estimated to be around 800 million Rand (£39.1m). The estimation came from an
refinery submitted an investigation report and preventative measures to relevant authorities. South African news site TimesLIVE reports that the committee is concerned with an
Engen accountable for the incident. The committee was told that the community suffers long-term health conditions such as asthma, cancer, diabetes and other respiratory illnesses, and Engen does not
oversight visit conducted by the country’s Portfolio Committee on Environment, Forestry and Fisheries which criticised
insufficient report on the ongoing investigation into the blast. Engen appointed an independent body to conduct an investigation
take responsibility. Similarly, Engen has not repaired damages caused by the explosion in people’s homes.
Engen for a lacklustre report on its investigation into the blast and for failing to take responsibility for the incident.
into the December explosion, however nothing has been published yet.
The explosion and subsequent fire on
TimesLIVE reports that it is in possession of a brief document that was recently presented
The committee resolved that it would not accept the blame-shifting by Engen and that the information supplied by the company contradicts what the committee
December 4 caused operations at the 120,000 barrel per day refinery to be shut down. Nobody was injured in the incident
to the portfolio committee by Engen. The document shows that, according to Engen, a preliminary investigation suggested the
saw in photos from the refinery site, such as chemicals flowing into a community water canal. The committee has asked Engen
in Wentworth, Durban, however significant damage was caused to the plant and surrounding buildings, including a nearby
explosion was caused by “the failure of vendor-supplied equipment”. However, the portfolio committee has said Engen’s report
to submit all reports related to the incident and it will give feedback to the communities after considering and deliberating on all
block of apartments which caught fire.
was inconclusive.
submissions, including from community members.
On February 5, the parliamentary Committee
In a statement, the portfolio committee said
on Environment, Forestry and Fisheries revealed its estimation for the cost of repairs and said it had been told by Engen that the
it also met with the affected community representatives and associated stakeholders. They expressed a lack of trust in Engen,
The portfolio committee is now aiming to facilitate meetings between Engen and the local community before any
operating permit for the refinery had been revoked, due to the explosion, until the
the municipality and the provincial government due to their lack of holding
recommendations on the refinery’s future are offered.
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14 News Extra
Red dot indicates the location of the Hushan mine – Image of map: Wikimedia
trapped in a nearby tunnel while 11 others were unaccounted for. One of the injured miners had suffered severe head injuries in the blast and fell into a coma. Despite rescuers sending medicine and instructing the other miners on how to care for the man, he died on January 20. Rescuers said on January 21 that several tonnes of rubble were blocking access to the trapped miners and that the rescue would take at least another 15 days, however rescue work progressed much quicker than expected after an alternate way through the rubble was discovered. After two weeks of being trapped underground, the first of 11 miners was lifted to safety at 11:13 local time on January 25, state news agency Xinhua
11 miners rescued two weeks after gold mine explosion, 10 others found dead R
escuers lifted 11 miners to safety on January 24 after a gold
mine explosion trapped 22 people in east China’s Shandong province on January 10. After the discovery of the 11 men, rescuers managed to gain access to another part of the mine on January 25 but found the bodies of nine miners, taking the death toll up to 10. One miner remains unaccounted for.
One of the injured miners had suffered severe head injuries in the blast and fell into a coma
The blast, which happened at the Hushan gold mine operated by Shandong Wucailong Investment in the Xicheng Township of Qixia City, left 22
metres) underground. Recue workers established contact with 11 miners on January 17 by drilling boreholes into the mine. By communicating with the miners through handwritten notes, rescuers discovered that four of the men were
workers trapped around 2,000 feet (600
injured and that one other miner was
www.hazardex-event.co.uk
reports. Throughout the day, 10 more miners and the body of the dead miner were also brought to the surface. Many of the miners were in a weak condition and were carried out of the mine, while others were strong enough to walk unaided. Several miners were taken to hospital while wearing blindfolds to protect their eyes after being trapped in complete darkness for so long. A day later, on January 25, rescuers gained access to another part of the mine where they found the bodies of nine more miners. One more miner remains missing. At a news conference, the Mayor of Yantai City said that search efforts would continue until the final miner was found. An investigation into the explosion is continuing while the cause of the blast remains unknown. Authorities have said that two explosions, about an hour and a half apart, resulted in around 70 tonnes of rubble blocking several shafts and disabling elevators. Several managers of the mine were detained in the days following the incident after it was discovered that they delayed the reporting of the explosions. At first, several news sites reported rescue efforts were delayed due to damage caused to communication equipment at the mine.
News Extra 15
Explosion kills one, injures 20 at battery recycling plant in China Representative image: Shutterstock
under control after 288 firefighters and soldiers battled the flames. Local news reported that the blaze and dark smoke could be seen from several miles away. Ningxiang city officials said that the cause of the blast was unknown and that all the injured were taken to local hospitals. Six of the injured were reported to be in serious condition while 14 others suffered minor injuries. In a statement, Brunp Recycling Technology said it acted as quickly as possible to douse the fire after the initial explosion. It apologised to the victims and offered condolences to the
A
Technology Co Ltd (CATL).
one person and injured 20 others on January 7. The explosion happened at a factory belonging to a unit of battery
The blast occurred in a workshop operated by Brunp Recycling Technology, a unit of CATL, in China’s southern province of Hunan. The
family of the person who died in the explosion.
manufacturer Contemporary Amperex
explosion caused a fire which was later brought
cause of the blast.
blast at a battery recycling plant in the city of Ningxiang, China killed
An investigation has begun to find the exact
Chemical leak kills two, injures four at LG Display plant in South Korea A
chemical leak at a factory in South Korea killed two people and injured four others on January 13. The incident happened at a plant belonging to LG Display in the city of Paju, 34 miles (55km) north of Seoul near the North Korean border. According to local authorities, tetra methyl ammonium hydroxide (TMAH) – an ammonium-type chemical substance – began leaking as workers tried to reconnect a pipe at around 12:50 local time. The chemical is used as a solvent in chip fabricating process and can be highly toxic. Representative image: Shutterstock
Yonhap news agency reports that one worker died at the scene while another died on their way to hospital. The remaining victims were transported to several local hospitals. One of them was in a serious condition. All six men
were in their 30s. Authorities said that around 300 litres of TMAH leaked into the ninth floor of LG Display’s P8 plant and that the leak was stopped after 25 minutes.
In a statement, LG Display offered its heartfelt condolences to the deceased and said it would cooperate fully with local authorities as part of an investigation into the incident.
www.hazardexonthenet.net
16 News Extra
US CSB CEO and Chairman, Dr. Katherine Lemos, provides an update on the January 28 leak – Image: CSB
Authorities were called to the site at around 10:12 local time and said the incident required a hazardous materials response within 10 minutes of arriving. Four firefighters were among those injured after suffering from respiratory problems. The bodies of those who died at the scene
Liquid nitrogen leak kills six, injures 12 at US food processing plant S
ix people died and 12 others were
2020, as it is also being used on Line 2 in Plant 4. - Some tools were located in the vicinity of the Line 4 immersion freezer. The CSB has since learned that unplanned maintenance was being conducted on
Local school buses were used to evacuate around 130 people to a local church where they underwent medical evaluations. The
Line 4. - The plant had been experiencing unresolved operational issues on the chicken conveyor that appear to have
fire department said that no explosion occurred during the incident. Local media report that the plant where the
resulted in the accidental release of liquid nitrogen in the flash freezing bath. - The CSB has information that Line No. 4 was shut down the morning of the
leak happened was a Prime-Pak Foods facility until it merged into the Foundation Food Group on January 1. The incident
incident. The shutdown was due to operational issues on the conveyor line. - Foundation Food Group maintenance
occurred on Line 4, where chicken is processed, to include seasoning, cooking, freezing, and then packaging. In a factual update, the CSB said investigators are focusing on the cryogenic freezing system, based on information from various sources. Liquid nitrogen is often used in food processing plants as a refrigerant. If it leaks into an enclosed environment, it can quickly displace oxygen and can lead to death by asphyxiation. The system installed at the Gainesville plant is a liquid nitrogen immersion-spiral freezer. This process occurs in two stages. In the first stage, the chicken travels on a conveyer belt
US. Local fire and police officials confirmed that five people died at the scene while one person died after being transported to hospital.
and is submerged in liquid nitrogen at a temperature of -320F. In the second stage, the conveyer belt travels through the spiral freezer portion, and the chicken is exposed to recovered gaseous nitrogen (from stage 1), to complete the freezing process.
of Atlanta. Foundation Food Group Vice President Nicholas Ancrum told reporters that an initial inspection suggested that a nitrogen line had burst. A full investigation by local authorities and the US Chemical Safety and Hazard Investigation Board (CSB) is underway.
www.hazardex-event.co.uk
equipment was used, which was ammonia-based. This equipment is still collocated on Line 4 adjacent to the cryogenic system and has not yet been removed. The approach of using liquid nitrogen was introduced to Plant 4 in
were removed from the plant later in the day once it had been made safe. The Foundation Food Group did not disclose the identities of those who died but said among them were maintenance, supervisory and management team members.
hospitalised on January 28 after a liquid nitrogen leak occurred at a poultry plant in the state of Georgia,
The incident happened at a plant belonging to the Foundation Food Group in Gainesville, around 60 miles (97km) north
- Prior to the recent installation of this system, a different type of freezing
personnel reported the computerized measuring system indicated a low liquid level in the immersion bath used to flash freeze the chicken products. The CSB said it would continue to provide updates as the investigation progresses.
Local school buses were used to evacuate around 130 people to a local church where they underwent medical evaluations
The CSB released the following facts about
In December 2020, there was another liquid nitrogen leak at a food processing plant in Vernon, Los Angeles which killed two workers. The incident at the Golden
the incident: - The liquid nitrogen units were manufactured and installed by Messer and are leased to the Foundation Food Group. The Foundation Food Group performs routine maintenance on this
West Food Group plant remains under investigation after Hazmat teams were unable to determine the source of the liquid nitrogen and did not detect abnormal levels of liquid nitrogen in the area where the two employees were found.
equipment.
2021
6th & 7th October • Harrogate • Yorkshire • UK
EXHIBITOR
18 News Extra
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Thermal power plant explosion kills three, injures three in Uzbekistan T
hree people were killed and three others were
injured by an explosion at a thermal power plant in Uzbekistan on January 20. The blast happened at 11:42 12/6/2019 3:43:17 PM local time in the fifth power unit of the Novo-Angren plant in the east of the country.
The plant in the town of Angren was not damaged by the explosion
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Uzbekistan’s Emergency Situations Ministry said in a statement that the dead and wounded were service personnel carrying out preventative maintenance work in Unit 5 of the plant. The explosion is reported to have happened after a build-up of coal dust. The Ministry’s statement said that “the infrastructure and technological equipment” were not damaged as a result of the incident. The plant in the town of Angren was not damaged by the explosion. The Emergency Situations Ministry said that an investigation has been opened to find the exact cause of the blast. The 2,100 megawatt Novo-Angren plant was built between 1979 and 1985 and remains one of central Asia’s largest thermal power plants.
the journal for hazardous area environments the journal for hazardous area environments
www.hazardex-event.co.uk
2021
6th & 7th October • Harrogate • Yorkshire • UK
EXHIBITOR
20 News Extra
South Korea announces £32 billion plan for world’s largest offshore wind farm O
n February 5, South Korean President Moon Jae-in
the site of the new plant, President Moon said the wind farm to be built off the coast
announced a 48.5 trillion won (£31.6 billion) plan to construct the world’s largest wind power plant. The facility, which is set to be built in in the
of Sinan would be as much as seven times the size of the world’s current largest wind power complex.
southwestern county of Sinan, is part of President Moon’s Green New Deal aimed at helping South Korea become carbon neutral by 2050.
The plant is expected to generate 8.2 gigawatts of electricity, equivalent to the capacity of six new Korean nuclear power reactors combined. President Moon said
Corp, SK E&S, Hanwha Engineering & Construction, Doosan Heavy Industries & Construction, CS Wind Corp and Samkang M&T Co.
The Sinan plant will lead the country’s efforts in adopting a more environmentally friendly
the immense amount of electricity would be able to meet the power demands of every household in Seoul and Incheon.
The companies will provide 47.6 trillion won (£31bn) of the required funding and the
approach as it recovers from the COVID-19 pandemic. During a signing ceremony at
The 48.5 trillion won (£31.6 billion) will be
government the remaining 0.9 trillion (£588 million), President Moon’s press team said.
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invested into the project by 2030, creating around 120,000 jobs. Several engineering and utility companies also attended the signing ceremony, Reuters reports, including Korea Electric Power
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2021
6th & 7th October • Harrogate • Yorkshire • UK
EXHIBITOR
Your Hazardous Area Electrical Supplier R&M stock a vast range of Ex electrical products including lighting, enclosures, power and distribution and cable accessories. With this stock and our in depth knowledge of hazardous areas we support clients throughout the globe. We are able to advise on the best use of modern technology incorporating the supply of energy saving products particularly in the field of lighting as well as providing maintenance friendly equipment. In terms of value added services we provide site specific cataloguing and can assist in carrying out site survey’s providing product standardisation across your plant or site whilst assisting with the replacement of obsolete electrical equipment Our in house Assembly division also designs, populates, drills and assemble Ex junction boxes, enclosures and control stations under license from several leading manufacturers including Eaton Crouse-Hinds, Hawke and Weidmuller. This allows us to offer excellent lead times for our clients’ bespoke Ex d and Ex e junction box, control station and distribution requirements. Our Lighting Division offers a “one stop” resource for all of your hazardous area and heavy industrial lighting projects. From large complex lighting systems through to smaller lighting contracts. R&M Electrical offers a holistic service covering consultancy, lighting scheme design, product specification and procurement to meet the requirements of any new construction, refurbishment or maintenance project. For more information on how R&M can help with your Hazardous Area product needs please conatct us on
Tel: 023 8068 6620 Fax: 023 8068 5673 Email: sales@rm-electrical.com
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Digitalizing hazardous areas. Enabling connectivity. Enhancing mobility. Smart-Ex® 02—The State-of-the-Art Smartphone for Global Hazardous Areas
Rugged, intrinsically safe smartphones for Zone 1/21, 2/22, and Div. 1/2 areas Global frequency bands and certifications for worldwide use Five-inch display and ergonomic design increase flexibility High-performance Android 9 operating system
www.pepperl-fuchs.com/smart-ex-02
2021
6th & 7th October • Harrogate • Yorkshire • UK
EXHIBITOR
News Extra 23
Russian mining giant fined record £1.4 billion for role in May 2020 oil spill A
court in Russia has upheld a fine of
146 billion rubles (£1.4bn/$2bn) for mining giant Norilsk Nickel (Nornickel) as a result of its role in one of the country’s worst oil spills in history. The leak on 29 May 2020 involved around 21,000 tonnes of diesel fuel leaking from a power plant belonging to a subsidiary of Nornickel, the world’s leading nickel and palladium producer. The fine is a record amount of compensation to be paid for environmental damage in the history of Russia. The accident took place at the Nadezhdinski Metallurgical Plant near the Siberian city of Norilsk where a large amount of the spilled petrochemicals seeped into the Ambarnaya River. The leak occurred after a fuel tank,
The Krasnoyarsk Arbitration Court – Image: Shutterstock
In a statement on social media, the head
which was built on permafrost, became depressurised due to the subsidence of its support pillars.
of Russia’s state environment agency Rosprirodnadzor, Svetlana Radionova, said: “We won! Thank you to everyone who cares about the environment. For the first time in the
On February 5, the Krasnoyarsk Arbitration Court said it agreed with the Russian government’s claim that the cost of
history of Russia, we loudly declare: ecology is everyone’s business! And the polluter will pay!”.
damage caused by the leak amounted to 146.2 billion rubles and not the 21 billion rubles (£205m/$280m) that Nornickel had
Nornickel has contested the 148 billion ruble fine since Rosprirodnadzor’s calculation of the damage was first announced. Rather
calculated itself. Russian authorities blamed the company for
than denying responsibility, Nornickel disputed the calculations used to determine the cost of damage. It said the damage
failing to prevent one of the Arctic region’s worst ever ecological disasters. The Moscow Times says that a report commissioned
caused to water bodies and soil were based on assumptions, leading to a distortion of the true damage estimates.
by Nornickel and published in November 2020 by consulting group Environmental Resources Management (ERM) supported the view of the Russian government. The report said a “cocktail” of the tank’s design flaws, management failures, and rising temperatures had made it a simple matter of time before a disaster occurred at the plant.
Shares in Nornickel dropped by 1.5% following the court’s decision. The company is owned by Russia’s richest man, Vladimir Potanin, a close associate of President Vladimir Putin. President Putin held a televised government meeting following the incident in May and heavily criticised both the local government
In October 2020, a court convicted the former Mayor of Norilsk for his role in the spill. Rinat Akhmetchin was convicted of criminal negligence after the failure to report the spill immediately. The conviction of Akhmetchin, the Mayor at the time of the spill, was expedited after he confessed to all charges. Akhmetchin was sentenced to six months of community
Following the February 5 court decision, Nornickel said it would carefully study the court decision after receiving its full text. If the mining giant does not appeal the court decision, it will have one month until it must
and Nornickel for its response to the spill. Shortly after the leak, it emerged that officials first heard about the leak on social media, two days after it had occurred. Putin declared a state of emergency on June 3 while several employees of the Nornnickel subsidiary were
service and lost 15% of his wages. According to local media, Akhmetchin was charged with criminal negligence after police found evidence on his phone. Police said that his failure to declare an emergency situation in a timely manner led to a significant increase in the
pay the record fine.
detained.
damage caused by the spill.
Satellite imagery taken in May 2020 near Norilsk showing the spill into its nearby rivers (colouring the water red) – Image: European Space Agency
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Standards Standards 25 25
Side effects of Brexit a Notified Body for the purpose of offering documentation to support CE marking of equipment placed on the market in Northern Ireland, where the ATEX Directive (and most
Regulations are amended, we will proceed exactly as we had been doing for ATEX.
others) still apply. This is one of the reasons why the Approved Body number remains the same as the previous Notified Body number. Therefore, we can continue to offer ATEX
of the eventual outcome, relates to the use of ATEX marked components, originating outside the UK, but incorporated into UKCA marked equipment. ATEX components do not carry the actual CE Marking, as they are not intended for final placing on
Certification, but having a very restricted use for the manufacturer. Such an ATEX Certificate would require the CE Marking on the product to be followed by the mark that
the market ready for installation but will be incorporated into the equipment by the equipment manufacturer. For sale in GB (but not Northern Ireland) the equipment will bear
s I write this, the UK is one full month into final separation from the EU. Clearly there has been chaos in many cross-border transit areas, but
confirms it is valid only in Northern Ireland.
the UKCA Mark.
In the ATEX field, we see little commercial purpose in this activity. The fact is that we
As a UK AB, we will no longer be entitled to rely on just the ATEX Component Certificate,
things are starting to move forward slowly.
(and presumably all other Approved Bodies in our sector who have EU-based partners) can arrange a “full” ATEX Certificate via
but we can get around this problem by looking at additional documentation, particularly if the component also has
The Northern Ireland Protocol has been brought into focus by the short-lived suggestion from Brussels that they would initiate a land border between Northern
our associated EU-based Notified Bodies, probably for exactly the same cost as the specific Northern Ireland only version.
IECEx documentation which will always be in the English language. We can still use an ATEX or IECEx certificate to define the component, even if the certificate does not
Ireland and the Republic, in order to establish control over supplies of COVID-19 vaccines. Hopefully, by the time this is in
Just as there is a forum for the European Notified Bodies to meet and agree matters (ExNBG for ATEX), we now have the
automatically confirm conformity with the UK regulations.
print, the problems of vaccine supply will have eased, and the border suggestion put back in its box. However, it has perhaps
UKEX Approved Bodies Group (ABG) that meets along with our accreditor (UKAS) and controlling government department
The potential problem, from 1 January 2022 onwards, relates to the possibility that the paperwork accompanying that
brought the customs border down the middle of the Irish Sea into focus in the minds of many people who did not consider
(BEIS). Among the first decisions is that the certificates should be UKEX certificates, rather than ATEX certificates. We have
component may, or may not, be acceptable to allow import to GB for the purpose of incorporation in equipment which will, itself,
it relevant to their own lives.
agreed appropriate master certificate formats so that, as with ATEX, all UK AB’s certificates will use a similar layout.
be subject to certification. This is where we are seeking further clarification from BEIS. Who thought Brexit was going to be easy?
Every two months, SGS Baseefa Technical Manager Ron Sinclair MBE gives his perspective on the latest developments in the world of standards.
A
That Irish Sea customs border is not only relevant to those who live in and export goods to Northern Ireland. It directly affects how the recently appointed UK Approved Bodies for the various new regulations, and their customers, go about their business. I can only speak directly for my own company, SGS Baseefa, but I am sure
We have also agreed that, until BEIS gets around to publishing equivalent UK guidelines, we will take account of the current ATEX Guidelines published by the EU Commission, in order to ensure that the minimum of change is required by our customers. Among other things, this helps
that most bodies that were automatically switched by the UK government from being an EU Notified Body to being a UK Approved body are having to take decisions about Northern Ireland. The fact is that we did not, as anticipated, totally
to clarify when a “borderline product” is either within or without the scope of the UK regulations.
lose our Notified Body status. We remain
of the Regulations and agreed that, until the
We have discussed with BEIS where there is a potential problem with the exact wording
The one area, where we are still not sure
About the author SGS Baseefa’s Technical Manager Ron Sinclair MBE will continue to attend the European Notified Bodies Group for ATEX (ExNBG), although representing SGS Fimko, their partner EU Notified Body, now that the UK bodies are excluded. He is Chair of the IECEx Service Facility Certification Committee and a member of the IECEx Executive. He is chair of the UK Standards Committee operating in this area for electrical equipment, and recently retired as chair of the European committee.
www.hazardexonthenet.net
2021
6th & 7th October • Harrogate • Yorkshire • UK
EXHIBITOR
Compliance with Occupational Exposure Limits for Electro-Magnetic Exposure product manufacturers and suppliers to plan and instigate effective and efficient approvals. SGS provides measurements of electromagnetic fields (EMF) in the work place to assist employers in assessing the risk opposed to occupational workers including those at particular risk. Engineers will attend and perform detailed measurements against the limits specified in the Control of Electromagnetic Fields at Work Regulations 2016, thereby assisting manufacturers in meeting their legal obligations.
SGS United Kingdom Ltd is a UKAS Approved Test House accredited to EN ISO 17025 and a Notified Body under the Electro-Magnetic Compatibility Directive 2014/30/EU. The company specialises in a single in-house Electro-Magnetic Compatibility testing in combination with RED, Machinery and Electrical Safety requirements and is also able to provide full consultancy services and training, enabling
If you require EMF assistance we can offer you a costeffective solution with total peace of mind. Why not get in touch and call us on +44 (0)191 377 2000, quoting 5571. For further information on EMC/EMF Testing and Approvals, email: gb.durham.enquiry@sgs.com
Hazardex 2021 27
Hazardex 2021 Conference & Exhibition Early Preview
F
2021
6th & 7th October • Harrogate • Yorkshire • UK ollowing the English Government’s announcement in February and the continued success of the vaccine rollout, Hazardex will now be staged
restrictions or health risk concerns at that time.
on 6th and 7th October 2021, dates we are sure will allow us to run the event safely. Hazardex 2021 will still be staged at the Hilton Majestic Hotel in Harrogate, North Yorkshire, UK.
remaining stands, so get in touch now to secure your place at the high hazard industry’s most prestigious event!
To ensure the continuation of knowledge sharing, networking and product/service sourcing that Hazardex is synonymous with, we will be making content available post-event for any delegates unable to attend in person due to travel
review best practice and the latest research in areas key to managing process safety effectively.
Bookings are still being taken for the few
For more than 20 years, the international
In 2020, the Hazardex event successfully returned to the elegant North Yorkshire spa town of Harrogate where presenters, exhibitors, and attendees alike were impressed by the Hilton Majestic Hotel’s
Hazardex Conference & Exhibition has been the ideal platform for sharing key industry information and topical discussion on process safety-related topics and sourcing product & service suppliers. The annual event brings together those with hazardous area and wider safety responsibilities to
improved facilities and accommodation. The venue is 10 minutes’ walk from Harrogate railway station, 30 minutes (12 miles) by road from Leeds Bradford International airport and just over an hour by road from most of north-eastern and north-western England, Humberside and the Midlands.
www.hazardexonthenet.net
28 Hazardex 2021 The 2021 event will again return to the Majestic – a Double Tree by Hilton
process safety-related topics, all of which can be seen on our website. Submit an
Baseefa, and Tempa Pano. More exhibitors will be confirmed in the coming weeks.
establishment – for a two-day event on October 6 & 7 and will feature an impressive conference consisting of several prominent and engaging presenters. The conference is the main feature of the Hazardex event and consistently brings together regulators,
abstract now to share your knowledge and experiences with the most important peers and stakeholders of the global high hazard industry. There is no charge to submit or present, although we are seeking only non-commercial papers which aim to share
Details for confirmed exhibitors can be seen on pages 30 and 32 of this issue.
high hazard industry association leaders, top industry executives and process safety experts to share their knowledge, insights, and experiences with delegates. For the third year running, the 2021
expertise and knowledge. All speakers will get an inclusive pass for all conference sessions plus a seat at the prestigious Awards Gala Dinner on the evening of October 6. Visit the Hazardex Event website for more information on submitting a paper.
which is more significant than ever following the disruption that COVID-19 has had on business relationships worldwide. Opportunities to network are not just offered through the outstanding Conference & Exhibition, but there will be ample opportunity
conference will branch out from its Hazardous Area Operations and Process Safety focus to include Personal Protection Technology (PPTex) topics. Our PPTex
The exhibition is another crucial element of the Hazardex event, with leading hazardous area sector companies displaying their
to meet with attendees from government agencies, regulators, certification bodies, operators, and industry, and many more at the Gala Dinner and drinks reception at the
supplement focuses on smart devices and wearables which are helping improve process and worker safety in high hazard industries. The sector has continued to see impressive
products and services to the assembled professional audience. A range of significant companies involved in high hazard industries and process safety will be in attendance,
end of the event’s first day on October 6.
growth and has even been buoyed by the COVID-19 pandemic as companies look to adopt digital technology to help boost
creating a one-stop-shop for all the latest and greatest in technology and services. Some of the confirmed exhibitors include
Awards Evening designed to recognise excellence in the hazardous area sector. The awards programme has long been a
efficiency and safety during a time where both are as vital as ever. The Call for Papers deadline has been
the Association of Electrical and Mechanical Trades (AEMT), ANT Telecommunications, C&P Engineering, CCG, CompEx, Dialight, Exloc Instruments, Ex-Machinery Explosion
benchmark for those supplying products, services and systems within hazardous areas. You can play your part in raising awareness and standards across the sector
extended to reflect Hazardex 2021’s new dates and we continue to welcome noncommercial submissions from contributors
Proof Equipment, F.E.S. (EX), the Institute of Measurement & Control (InstMC), Mutech, North East of England Process Industry
by nominating a company, product or service for the Hazardex 2021 awards, entering your vote and encouraging your colleagues
with experience and knowledge of the process safety and high hazard sectors. We are seeking submissions on a range of
Cluster (NEPIC), Pepperl+Fuchs, Pratley Exporting, R&M Electrical, Rehintacho, ROSE, Roxby Training Solutions, SAFT, SGS
to do likewise. For more information, visit www.hazardex-event.co.uk
www.hazardex-event.co.uk
As always, the Hazardex Conference & Exhibition will provide exceptional opportunities for networking, something
The Gala Dinner is a part of the industry recognised and well-renowned Hazardex
2021
6th & 7th October • Harrogate • Yorkshire • UK
EXHIBITOR
ATEX approved
30 Hazardex 2021
Hazardex 2021 – Exhibitor Profiles The Association of Electrical and Mechanical Trades (AEMT) – Tabletop
ANT Telecommunications Ltd – Stand 25
Tel: +44 (0)1904 674 899
Tel: +44 (0) 1494 833100
Email: admin@aemt.co.uk
Email: info@anttelecom.co.uk
Web: www.theaemt.com
Web: wwww.anttelecom.co.uk
C&P Engineering Services Ltd – Stand 20
CCG UK Ltd – Stand 22
Tel: +44 (0) 1792 897002
Hazardex 2021
Tel: +44 (0) 1642 430346
Email: info@cpengineering.co.uk
Email: t.murray@ccgcablegland.co.uk
Web: www.cpengineering.co.uk
Web: www.ccgcablegland.co.uk
CompEx - JT Ltd – Stand 32
Connectivity – Tabletop
Tel: +44 (0) 800 0852308
Tel: +44 (0) 1732 359990
Email: info@compex.org.uk
Email: connectivity@imlgroup.co.uk
Web: www.compex.org.uk
Web: www.connectivity4ir.co.uk
Dialight – Stand 27
Exloc Instruments (UK) Ltd – Stand 9
Tel: +44 (0) 203 058 3540
Tel: +44 (0) 1457 239301
Email: sales-europe@dialight.com
Email: atither@exloc.co.uk
Web: www.dialight.com
Web: www.exloc.co.uk
F.E.S. (EX) Ltd – Stand 31
Institute of Measurement & Control – Tabletop
Tel: +44 (0) 1472 598987
Tel: +44 (0) 207 387 4949
Email: enquiries@fes-ex.com
Email: conferences@instmc.org.uk
Web: www.fes-ex.com
Web: www.instmc.org.uk
www.hazardex-event.co.uk
2021
6th & 7th October • Harrogate • Yorkshire • UK
EXHIBITOR
Our Essential Tool Kit to Keep Your Plant Running & Team Safe Site Wide Communication ATEX Smartphones, PoC & Radio Lone Worker Protection Machine Monitoring & Alarm Management
Exhibitors at Hazardex 2021 Stand 25
ANT telecom - automated communication specialists Telephone: 01494 833100 • info@anttelecom.co.uk • www.anttelecom.co.uk
32 Hazardex 2021 Mutech Ltd – Stand 10
NEPIC (North East of England Process Industry Cluster) – Tabletop
Tel: +44 (0) 161 872 0400
Tel: +44 (0) 1642 442 560
Email: Julia.Cameron@mutech.co.uk
Email: enquiries@nepic.co.uk
Web: www.mutech.uk
Web: www.nepic.co.uk
Pepperl+Fuchs Ltd – Stand 18
Pratley Exporting (Pty) Ltd – Stand 7
Tel: +44 (0) 2380 231800
Tel: +27 11 955 2190
Email: sjwebster@gb.pepperl-fuchs.com
Email: exports@pratley.com
Web: www.pepperl-fuchs.com
Web: www.pratley.com
R&M Electrical Group Ltd – Stand 16
Rheintacho UK Ltd – Stand 21
Tel: +44 (0) 1642 430346
Tel: +44 (0) 113 287 4411
Email: info@rm-electrical.com
Email: sales@rheintacho.co.uk
Web: www.rm-electrical.com
Web: www.rheintacho.com
ROSE - Phoenix Mecano Group – Stand 17
Roxby Training Solutions Ltd – Stand 31
Tel: +44 (0) 1296 611660
Tel: +44 (0) 1642 438700
Email: asabre@pmgb.co.uk
Email: j.dean@roxby.com
Web: www.rose-systemtechnik.com
Web: www.roxby.com
Rugged Mobile Systems – Stand 29
SAFT – Stand 2
Tel: +44 (0) 845 652 0816
Tel: +33 (0) 549 55 59 44
Email: sales@rm-systems.co.uk
Email: Wayne.PITT@saftbatteries.com
Web: www.ruggedmobilesystems.co.uk
Web: www.saftbatteries.com
SGS Baseefa – Stand 23
Tempa Pano – Stand Tabletop
Tel: +44 (0) 1298 766 600
Tel: +44 (0) 1925 811290
Email: Baseefa@sgs.com
Email: info@tempapano.co.uk
Web: www.sgs.co.uk
Web: www.tempapano.co.uk
www.hazardex-event.co.uk
2021
ithin the field of potentially explosive EXHIBITOR e logical solutions or resources.
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e Energy Institute & IOSH ensuring no e client’s specific needs.
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Contact us An experienced & professional team with demonstrable and proven skills within the f T: 01642 438700 | bookings@roxby.com | atmospheres www.roxby.com T: 01642 438700 | bookings@roxby.com | www.roxby.com and industrial environments. Flexible, client focused and provide logical so ISO9001, ISO14001 & OHSAS 18001 accredited along with memberships of the Energy NSPECTION INSPECTION
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INSTALLATION
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how ExTrace help your company… F.E.S. (EX)Ask Limited can can help protect your business from the negative impacts associated with SHE issues, challenges and failures 20 Wilton Road, Humberston, Grimsby, N. E. Lincolnshire, DN36 4AW 20 Wilton Road, Humberston, Grimsby, N. E. Lincolnshire, DN36 4AW
PROCESS SAFETY & CLASSIFICATION k how ExTraceAsk can how helpExTrace your company… can help your company… ATEX / DSEAR Gap Analysis
20 Wilton Road, Humberston, Grimsby, N. E. Lincolnshire, DN36 4AW
Process Safety & Fire Explosion
2021
6th & 7th October • Harrogate • Yorkshire • UK
EXHIBITOR
Dialight is proud to be the world leader in industrial LED lighting with millions of fixtures installed. Our luminaires are designed to withstand the most harsh & hazardous conditions and come with the industry’s leading 10 year warranty on most models.
Visit us at stand #27 of the Hazardex Conference & Exhibition or go to https://moreinfo.dialight.com/hazardex to request your free lighting audit today.
Functional Safety 35
Functional safety cannot be determined without considering systems as a whole and the environment with which they interact
Functional safety in process applications I
n this article, Roger Highton, Product Line Manager at Eaton for MTL Process Connectivity Products, provides some insights into designing for functional safety in hazardous applications. Safety is a key consideration in the design and specification of equipment for use in any industrial application. In environments where potentially flammable gasses and dust are constantly present, it is particularly important to understand how to design out risk as far as possible. The way we consider safety and respond to risk has changed over time, influenced in
Key questions to ask include: what is the SIS protecting against? What would the consequences be should the SIS fail? no small part by incidents like Buncefield. While there are clear regulations which require compliance, there is also recognition that functional safety – a ‘best practice’ approach which considers how safety is managed as a whole – can be most effective in reducing risk. Demonstrating
compliance with both the engineering and management aspects of functional safety standards provides auditable evidence that due measures are in place.
Defining terms Functional Safety relates to the part of overall safety that depends upon the correct operation of an electrical, electronic, or programmable electronic safety instrumented system (SIS). The requirements for such a SIS are defined in the IEC 61508 group of standards. These include an umbrella standard as well as separate standards for different industries, including processing.
www.hazardexonthenet.net
36 Functional Safety Essentially, functional safety applies wherever electrical & electronic products
recognised reduction measures. Once existing protection layers have been taken
Manual providing all the data required by the user to determine if it is suitable for the
are used in safety and protection systems, where overall safety depends on equipment or a system operating correctly in response to its inputs. For example, using a thermal sensor in the windings of an electric motor to de-energise the motor before they can
into account, further reductions in risk may be achieved through the implementation of safety instrumented systems. The emphasis here is on “the correct functioning of a safety instrumented system”.
application.
overheat is an instance of functional safety. Functional safety cannot be determined without considering systems as a whole and the environment with which they interact. As such, functional safety
Safety instrumented systems are distinct from process control systems. They are designed to provide a final protection layer to prevent harm if a hazardous event occurs. Whereas a process control system is designed to operate continually, a SIS
equipment. One way of doing so is to use products that are intrinsically safe (IS): designed and certified to be incapable of releasing sufficient electrical or thermal energy – under normal or abnormal conditions – to cause ignition. Whilst IS equipment is widely
standards have much in common with quality standards, in that they require compliant companies to specify and adopt a systematic and auditable approach that
is required to operate infrequently, with a high and predictable probability of success. Accurate specification at the outset and regular testing throughout its lifetime are key
used in process applications, the requirement for both IS and functional safety approvals is limited to the signals used for safety and fire & gas systems.
regulates the full lifecycle of the SIS.
to ensuring that a SIS will fulfil its function. Key questions to ask include: what is the SIS protecting against? What would the consequences be should the SIS fail?
Risk management IEC 61508:2010 defines safety as “freedom
Also, many functional safety applications are used in processes where there is a risk of hazardous gases or dust being present, requiring suitable certification of the installed
Conclusion Functional safety standards are here to stay and provide an important framework
from unacceptable risk”. Compliance requires a systematic appraisal of risk within process operations and to define criteria for
Roles and responsibilities
the acceptability of these risks. Risk levels can be mitigated by either reducing the frequency of a hazardous event occurring, or by minimising the consequences.
user’s responsibility to ensure that any SIS are fit for purpose, have the correct performance characteristics, and are maintained and managed
made by a certified FSM company is a contributing factor in ensuring that safety instrumented systems are fully compliant.
Measures of controlling risk, including Good Engineering Practice (GEP) and
correctly. Equipment suppliers also have responsibilities to ensure their equipment is assessed according to the functional safety
For more information about Functional Safety, including a free poster to download, visit: https://www.mtl-inst.com/mtl_
Layer of Protection Analysis (LOPA), are
standards and provide the Functional Safety
group/about_mtl_group/fsm
There are increasing requirements to demonstrate an adequate level of functional safety, especially after incidents such as Buncefield in 2005 Image: Flickr/User: Stuart Axe
In functional safety terms, it is the end
to developing a holistic approach to risk assessment and management in process applications. Incorporating products
About the author
Roger Highton is Product Line Manager for MTL Process Connectivity Products for Eaton. Roger has worked in the automation industry for more than 25 years, with a special interest in working with end users on the development and adoption of new connectivity and digitisation technology.
www.hazardex-event.co.uk
NEW
ATES Conference • Workshops • Exhibition • Awards DProgramme ANN OUN
2021
6th & 7th October • Harrogate • Yorkshire • UK
IT IS NOW TIME TO SUBMIT A PAPER For 20 years, the Hazardex Conference & Exhibition has been the global platform for sharing key industry information and topical discussion on process safety-related topics. With the unprecedented COVID-19 pandemic causing many of us to work remotely, preventing the usual networking opportunities from taking place, Hazardex 2021 will be an ideal occasion for the industry to once again come together and make up for the lost months of crucial knowledge sharing and networking. The Call for Papers for Hazardex 2021 is now open and we are seeking submissions from contributors with experience and knowledge of the process safety and high hazard sectors. Submissions must be non-commercial and could be in the form of research, industry developments, lessons learnt from near-misses, investigation findings, good practice for industry, or case studies, to name just a few of the formats we are looking for. The 2021 event will include a comprehensive conference for all those concerned with hazardous area operations, personnel, and environmental safety systems. COVID-19 regulations and UK Government guidelines will be observed & enforced as required at the time of the event. Visit the website for how to submit a paper: www.hazardex-event.co.uk
Media Partners
Contact us for 2021 participation information now! Email: hazardex@imlgroup.co.uk Tel: +44 (0)1732 359990 www.hazardex-event.co.uk www.hazardexonthenet.net
Supporting Organisations
CED
2021
6th & 7th October • Harrogate • Yorkshire • UK
EXHIBITOR
© Saft – © Photo: Adobe Stock – R849
Tested lithium battery solutions for equipment in hazardous locations
www.saftbatteries.com
Translation 39
The vital role of translation memory within hazardous industries G
lobal economic challenges have hit the oil, gas and chemical industries more severely than any previous hurdle before. These sectors might be used
on the high levels of regulation, safety and process required to remain compliant in their vital relationships with international partners. Digitalisation is expected to be a key part of
in these highly regulated industries who haven’t used translation before may worry that a service provider either won’t understand their terminology, or that suitable translations
to the usual ups and downs of trading cycles, but data shows global oil demand fell by as much as 25 per cent in April 2020, while predictions state that unless the shale market quickly
this transition, with companies looking at how they can use technology to reduce the costs of currently expensive parts of their operations, to free up capital which enables them to be more flexible and agile in the future.
into other languages aren’t available and therefore won’t make sense to the end user.
transforms itself to be more ecoconscious, its future will be different to its current, prosperous state. As such, many organisations will be looking at how they can streamline their operations to make financial savings, without compromising
For those that want to expand their footprint across the world, or improve relationships with existing international suppliers, they will come to rely more closely on translation services to deliver accurate and relevant communications in multiple different languages. Those working
However, there is technology available which supports businesses in hazardous sectors to make efficiencies, but which also ensures – when used by specialist linguists – that crucial pieces of collateral such as technical brochures, data sheets, and health and safety processes use accurate terminology across different languages to ensure consistency, reduce costs and streamline timings.
www.hazardexonthenet.net
Ex enclosure systems
Ex EQUIPMENT ROSE Ex enclosures, junction boxes and control stations made of aluminium, polyester and stainless steel - provide reliable protection for electrical distribution systems in hazardous areas. The products are used for gas explosion protection in zones 1 and 2 and for dust explosion protection in zones 21 and 22. ROSE Ex products are now in accordance with UKCA as well as all EC harmonized standards, the ATEX guideline and worldwide IECEx scheme. For different applications, different protection concepts will be available: • Ex eb increased safety • Ex ia intrinsically safety • Ex db flameproof encapsulation • Ex tb protection by enclosure Typical application ranges include: • Chemical and petrochemical industry • Process industry • Lacquer-processing industry • Mining Silo installation Where there is extreme climatic conditions and aggressive environments, we have the right solution. Contact us and we will offer you the right equipment.
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2021
Phoenix Mecano Ltd. Unit 26 Faraday Road, Aylesbury, Buckinghamshire HP19 8RY | Tel. +44 1296 611660 | Fax +44 1296 486296 Web: www.phoenix-mecano.co.uk | E-Mail: enclosuresales@pmgb.co.uk
EXHIBITOR
Translation 41
Image: Shutterstock
For example, certain translation technologies
the translator that there is bespoke information available which can be reused to speed up the process. As a result, the translator can focus
During the process of translating these pieces of guidance, a specialist translator will translate the first sentence. When it reaches the second
incorporate bespoke ‘memories’ of a company’s most frequently used terminology and language. They are built by specialist
on the content to be translated, meaning that the client doesn’t have to pay twice for two identical sets of translations.
sentence, translation memory technology will indicate that something within the sentence has already been translated previously, but it
If parts of a previous document have been translated in a similar but not identical way
will mark any words that require a change – i.e. from ‘good’ to ‘basic’ – enabling the translator to translate the sentence more quickly than if
technical translators during the course of translation projects to ensure that complex phrases and words are translated consistently in multiple different languages, ensuring highquality translation output, no matter which country in the world it is being used, as well as a more streamlined, more efficient and, ultimately, a more cost-effective process. Designed to make the process of translation smarter, translation memory software also
In the below example from a set of chemical safety data sheets, there are similar storage instruction phrases that can be efficiently translated using translation memory. Consider
from scratch. Then, they will receive a second flag when the translation memory reaches the third sentence, displaying the original translation and indicating that ‘general’ should be changed to ‘controlled’. The remainder of the second and third sentences will have automatically been updated, based on the translation memory’s knowledge of the first
enables greater automation and increased precision. With the ability to store and remember words, phrases and even entire sections of text in company-specific, secure databases, if the translation of previous technical material is already within the
these three sentences: • Provide a good standard of general ventilation • Provide a basic standard of general ventilation • Provide a good standard of controlled
sentence, achieving greater efficiencies compared to translating from scratch. In one case of using translation memory on a 46,451word project, we only needed to translate 18,993 words with the remainder reused via the translation memory, equating to a cost
translation memory, it will issue a prompt to
before, the translation memory will highlight this to the translator too, with the necessary changes marked.
ventilation
saving of thousands.
www.hazardexonthenet.net
the journal for hazardous area environments
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March 2020
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Translation 43
Terminology management is also key when it comes to producing translation, and this may include an instruction to translate a word in a particular way or – alternatively – to not translate certain words or phrases at all. For example, the name of a product may stay the same regardless of what language is being used or there may be a preference in one region to use a specific translation instead of other words. To enable this, translators use Termbases within translation memory software – specialist applications which develop glossaries, giving more
T +49 2961 7405-0 info@rembe.de Made in Germany
detailed context or definition to specific words used within a text, and indicating the preferred translation where there may be multiple options. As such, it’s essential for translators to work with clients to develop a comprehensive understanding of the terminology a business prefers to use across its product names, corporate language and for terms that might have multiple options within a local language. Available via the cloud, all relevant parties contributing to a translation project have access to the glossary to ensure that terms are pre-approved by the client. When used in partnership with translation memories, the outcome is translation which uses consistent and preferred terminology, resulting in greater time savings and cost reductions, as well as a quicker review process.
Your Specialist for
Using translation memory, global businesses working in highly technical industries can benefit from consistent translations across their regulated documents to ensure compliance and improve their communications in different languages, but also
EXPLOSION SAFETY
identify ways to make efficiencies at a more pressurised time than ever before. By putting faith in a translation services provider, which combines specialist technical linguists with technology to create memories and glossaries that are completely in tune with their brands, companies will be better equipped to get ahead of digitisation and will benefit from increased flexibility so they can quickly produce new documentation and marketing materials as they expand into new territories. About the author
www.hazardexonthenet.net
Consulting. Engineering. Products. Service.
© REMBE® | All rights reserved
Alan White heads up the Business Development Team at The Translation People, working with a variety of clients. With 20 years’ experience in the translation industry, his role today centres on advising best practice when it comes to communication with international audiences. Fluent in French and Spanish, Alan is passionate about languages and breaking down communication barriers. He is committed to providing companies with customised solutions.
Gallbergweg 21 | 59929 Brilon, Germany F +49 2961 50714 | www.rembe.de
44 Certification
Storage terminal in Suzhou, China – Image: Shutterstock
CCC certification for certain electrical explosion-proof products in China S
authorities that are conducting the actual certifications. For explosion-proof products
have required CCC certification in China. This new certification requirement came into force after the announcement and
the most important certification authorities are NEPSI (National Supervision and Inspection Centre for Explosion Protection
a transition period of one year, during which affected companies could already apply for certification.
and Safety of Instrumentation), CQST (China National Quality Supervision and Test Centre for Explosion Protected Electrical Products)
ince October 1, 2020 certain electrical explosion-proof products
and CQC (China Quality Certification Centre). The State Administration for Market regulation (SAMR) announced back in
It is important to note that not all explosion-
October 2019 that the catalogue for products that require CCC certification in China would be extended to include certain electrical explosion-proof products. Affected products are required to obtain the mandatory certification prior to being imported or sold in the Chinese market.
The product catalogue for CCC certification undergoes regular changes and new additions to the certification scope are usually announced by the SAMR along with the publication of corresponding implementation rules that specify the certification process. These are published by the Certification and Accreditation Administration of China (CNCA).
proof products fall under the new CCC certification requirement. Currently, it only applies to electrical explosion-proof products, so mechanical explosion-proof machines as a whole cannot obtain CCC certification. Additionally, not all electrical explosionproof products require CCC certification. The following list is an example of important
CCC stands for China Compulsory Certification and aims to ensure product quality and standardisation for affected products through a mandatory certification scheme. It applies not only to imported products, but also goods manufactured in
For explosion-proof products the relevant implementation rule is CNCA-C23-01:2019.
explosion-proof product categories that are included in the scope of requiring CCC: • Electric motors • Pumps • Switches, control and starter products • Actuators and solenoid valves
China as well.
It is responsible for accrediting the relevant
www.hazardex-event.co.uk
While the CCC certification scheme is administered by the CNCA in general, this institution does not issue CCC certificates.
• Surveillance and communication
Certification 45
products (e.g. cameras or loudspeakers) • Cable glands, junction boxes, connectors • Refrigeration and air conditioning units, dehumidifiers • Sensors (e.g. temperature sensor, speed sensor, position sensor) • Safety barriers Apart from a CCC-Ex requirement, products like certain electric motors can also fall under a regular CCC certification requirement. This can result in two separate CCC certifications being required for one product. While the general implementation rules are defined in the regulations published by the CNCA, each accredited authority publishes their own detailed implementation rules that contain more information regarding
GB standards
No.
Explosion-proofing type
1
Explosion suppression “d”
GB3836.2
2
Increased safety “e”
GB3836.3
3
Intrinsically safe “i”
GB3836.4
4
Positive pressure enclosure “p”
5
Immersion “o”
GB/T3836.6
6
Sand filling “q”
GB/T3836.7
7
“n” type
GB3836.8
8
Encapsulation “m”
GB3836.9
9
Intrinsically safe “iD”
GB12476.4
10
Enclosure protection “tD”
11
Encapsulation protection “mD”
GB12476.6
12
Positive pressure protection “pD”
GB12476.7
General standards Detailed standards
GB3836.1
GB/T3836.5
GB12476.5
GB12476.1
the certification process, classification or required testing.
travel restrictions caused by the COVID-19 pandemic.
Part of the certification process is to ensure
NEPSI, for example, currently issues CCC
design change or a change in the company name, need to be officially reported to the authority through change applications and can result in additional product tests.
that the affected products conform to Chinese national standards. The product requirements and testing methods are defined in the
certificates after successfully passing the application process and product tests or a review of the IECEx documentation without an
Overall, implementing the new CCC-Ex certification requirements has been and
Chinese GB standards. The relevant standards for the CCC certification of explosion-proof products are shown in the table at the top of this page.
initial factory inspection. However, as soon as the situation allows for international travel, a factory audit must still take place, but no fixed timeline has been announced so far. This is an
remains to be a challenge for companies due to the short transition period and disruptions due to the COVID-19 pandemic. Nevertheless, the recognition of IECEx test reports and
Apart from the application process, the two most important elements in the certification
opportunity for significant time savings in the certification process, especially for international companies that have not yet applied for the
postponement of initial factory audits have helped, but capacities at Chinese authorities are still very strained by the large number of
process are product tests and a factory audit. After obtaining the certification, regular followup audits must be passed in order to maintain
CCC-Ex certification and currently cannot import their Ex-proof products.
applications they are having to process.
the validity of the certificates. Typically, only test reports from accredited labs
For the application process, it is important to note that manuals in the Chinese language must be submitted for each product as part
in China are accepted for CCC certification however for the CCC-Ex certification there are special processes that may allow for existing
of the documentation. This can potentially be another factor that can cost time in the application process and should be considered
certifications and test reports to be used. Specifically, IECEx certificates and test reports may be used as the basis for a CCC-Ex certification. During the application process, the IECEx test reports and documentation will be evaluated and may be allowed to be used in lieu of product testing in China.
in advance to minimise the impact on the certification timeline.
Even though IECEx test reports may be recognised in China, an audit by the Chinese authority cannot be replaced by an existing IECEx QAR. While the authorities normally send out their Chinese auditors for the initial factory inspection, there are currently special
can be requested by the authorities during the certification process.
arrangements to account for the international
Various changes, for example a product
About the author
After successful certification, the products must be marked with the CCC logo. Regulations apply to ensure certain parameters (like diameter or height) are observed and additional marking requirements
CCC certificates have a validity of 5 years under the condition that regular follow-up inspections are maintained and passed.
Julian Busch is Managing Director of MPR China Certification GmbH and China Certification Corporation, a company that supports manufacturers worldwide in obtaining product certifications for China, India, Korea and other markets.
www.hazardexonthenet.net
2021
6th & 7th October • Harrogate • Yorkshire • UK
EXHIBITOR
Your EC&I Engineering Solutions Partner
LV ELECTRICAL | HV ELECTRICAL – 11kV, 33kV, 132kV INSTRUMENTATION, CONTROL & AUTOMATION | DESIGN & ENGINEERING PROJECT SERVICES | ATEX INSPECTIONS & CONSULTANCY COMPEX ELECTRICAL & INDUSTRIAL TRAINING SAFETY INSTRUMENTED SYSTEMS - IEC61508 / IEC61511 FUNCTIONAL SAFETY MANAGEMENT – TUV COMMISSIONING, CALIBRATION & MAINTENANCE | MACHINERY SAFETY C&I SOLUTIONS SCHNEIDER ELECTRIC OFFICIAL SOLUTIONS PARTNER FOR PROCESS INSTRUMENATION
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We are passionate about what we do and our business is delivering EC&I projects. Our objectives are to deliver the highest quality innovative and dynamic solutions.
Tel: +44 (0) 1792 897 002 | www.cpengineering.co.uk
Flanges 47
Ex Special Interest Group Briefing Note: Ex ‘d’ flanges – installation T
he Institute of Measurement and Control Explosive Atmospheres Special Interest Group (Ex-SIG) aims to promote good practice and support continuing professional development in the Ex discipline through a range of activities and publications. The group produces briefing notes to help inform members on key topics. These are first released to members of the SIG before being made publicly available. The following is an Ex-SIG briefing note on the installation of Ex ‘d’ flanges. It is often assumed that painting of flanges on Ex ‘d’ enclosures is not allowed, but the protection technique does not rely upon the maintenance of a gap; it depends upon the
the flange faces when the joint is remade. It is also for this reason that only nonhardening greases are permitted on
gases from an internal explosion in a manner liable to ignite an external atmosphere. A variety of effects contribute to the cooling
gap not exceeding the dimension specified.
flange faces.
“For flanged joints of other than quick-acting doors or covers, there shall be no intentional
Any gap must be less than specified as allowable, to prevent the transmission of
of the gases and testing has established the ‘maximum experimental safe gap’ and the acceptable proximity of obstructions and use of weatherproofing tape.
gap between the surfaces other than that created by the flatness tolerances of the mating parts.” (Reference IEC 60079-1: 2014 Section 5). Painting is allowed and should not be identified as a defect. “Painting (by the user) of a flameproof enclosure after complete assembly is permitted. The application of grease to the flameproof joint faces will reduce, but not eliminate, the quantity of paint penetrating the gap.” (EEMUA, A Practitioner’s Handbook for Potentially Explosive Atmospheres. Publication 186. Edition 7, 6.5.1.5) Painting of the joint surfaces themselves is not permitted. Painting is sometimes discouraged because of the possibility, when a flange is separated, for paint flakes to prevent proper mating of
Zone* Gas Group Sub-Division (*Not the equipment rating)
Minimum Obstruction Distance (applicable to flange joints, not compliant threaded joints)
IIA
10mm
IIB
30mm
IIC
40mm
Non-hardening grease-bearing tape may (per the above EEMUA guide 4.4.4.6) be applied (in a single layer with a short overlap) as follows:
Zone* Gas Group Sub-Division (*Not the equipment rating)
Stipulation Allowed
IIB
Allowed if maximum gap between the joint surfaces does not exceed 0.1mm irrespective of the flange width.
IIC
NOT allowed
New tape should be applied whenever the existing tape is disturbed. This document is distributed by the Ex-SIG as an information service to the SIG membership. No guarantee is made by the institute or the author(s) concerning the accuracy, reliability or completeness of the information provided. This document should not be construed as providing advice. Readers should satisfy themselves of the applicability of the information provided. Readers make use of the information provided at their own risk.
www.hazardexonthenet.net
48 Intrinsic Safety
In process automation, intrinsically safe transmission technology offers significant benefits in terms of installation, maintenance and flexibility
Ex i-protected solutions for process automation T
he “intrinsic safety” type of
achieves very high levels of safety, allowing
protection covers a wide range of applications and is currently used in systems ranging from simple point-topoint wiring to digital automation for
corresponding designs to be implemented even in extremely hazardous areas in Zone 0. Another advantage of the intrinsically safe type of protection is that it does not
Industry 4.0. Ex i-protected solutions enable direct process data capture in hazardous areas, reduce installation
require the use of any special enclosure encapsulation, such as that required by Ex d and Ex p types of protection.
work and can be tested and maintained during ongoing operation.
A typical Ex i electrical circuit for a 4-20 mA application
technology, either – in this sector, intrinsic
However, the enclosures do need to meet the requirements of the surrounding environment, which are often met by the Ex
It has been a good 50 years since the first intrinsically safe field devices and associated safety barriers were used for
safety allows more flexible use of antennae. Currently, the trend is heading towards intrinsically safe solutions for Industrial
e type of protection. As a rule, industrialtype cable bushings and plug connections are used for intrinsically safe circuits, which
the first time. This technology has changed over the years, but the typical signals, such as analogue 4–20 mA signals, are still in
Ethernet. Corresponding standards for interoperable, intrinsically safe IP communication based on 10BASE-T1L and
is particularly advantageous when using Ethernet or radio signals.
use today. The variety and versatility of applications has continued to grow. The Ex i (intrinsic safety) type of protection is now common.
100BASE-TX-IS technology are currently being developed and made ready for market in two working groups.
Ex i-protected devices are also extremely practical in terms of their handling during ongoing operation. Extensions and repairs can be performed on live equipment in hazardous areas (hot work) and devices can be added or separated without having to shut down the system or parts of the system entirely (hot swap). This is especially
For several decades, intrinsically safe fieldbus versions of Profibus DP and Modbus RTU have been primarily used
Simple handling during ongoing operation The protective principle behind intrinsic safety is based on the concept of limiting
to network remote I/O devices, operating terminals and analysis equipment. In addition, Ex i-protected fieldbus installations with PROFIBUS PA or Foundation Fieldbus H1 have proven to be useful for digital communication up to field devices. These
the amount of energy in an electrical circuit to a non-ignitable extent, in order to ensure that sparks or thermal effects can no longer become sources of ignition. In this sense, this type of protection always comprises a combination of current/voltage
beneficial when troubleshooting problems or swapping out devices.
developments didn’t stop at wireless
sources, consumers and cables. This
60079-25 for device protection, as well as
www.hazardex-event.co.uk
The basics of intrinsic safety Intrinsically safe circuits are subject to the requirements of EN IEC 60079-11 and
Intrinsic Safety 49
the structure and inspection of intrinsically safe electrical devices. The maximum
Particularly complex individual cases – such as electrical circuits that are supplied
permissible voltage and current values that ensure intrinsic safety are determined using ignition limit curves. For each explosion group, there is a corresponding curve. An electrical circuit is considered to be intrinsically safe if the pair of values made up of the voltage and current are
from multiple sources – require detailed calculations, which R. STAHL is happy to perform on request as a service, as well as teaching users about intrinsic safety in specialist seminars.
underneath the ignition limit curve for the relevant explosive atmosphere. For use in Zone 1 or Zone 0, the permissible value is reduced by an additional safety factor of 1.5. For example, a piece of intrinsically safe electrical equipment with a power supply of 30 V intended for use in an explosive atmosphere in explosion group IIC must be supplied with a maximum of
Special case: Simple apparatus
Ignition limit curves from IEC EN 60079-11: At 30 V, the maximum permissible current for use in explosion group IIC in Zone 1 is 102 mA
When implementing the intrinsic safety protective concept, certain equipment that is considered to be “simple” can be used without requiring an EU-Type Examination Certificate. However, the use of this
Verification of intrinsic safety
option demands caution, as it requires a thorough in-house assessment of these devices and equipment, such as switches,
For use in Zone 0, a device with intrinsically safe circuits must comply with these current and voltage values even if two errors
Before commissioning an intrinsically safe circuit, the intrinsic safety of the circuit must be demonstrated according to DIN EN 60079-14 in order to ensure that the source, cables and consumers meet
LEDs, thermocouples or Pt100 resistance thermometers according to IEC EN 60079-0 and 60079-11. Depending on the construction type, this involves evaluating factors such as heating behaviour, insulation
occur. For circuits in Zone 1, this applies if one error occurs. For use in Zone 2, it is sufficient for these values to be complied
the requirements of the standard when interconnected. To obtain this verification, the values for the voltage, current and
to earth, IP protection, and more, as well as recording the results of these evaluations in writing.
with during normal operation.
Intrinsically safe installation
Depending on the intended application
power of the circuit, as well as the capacitances and inductances of the energy storage device are evaluated. If the output
range (Zone 0, 1 or 2), the letter a, b or c is added to the Ex i designation. The same addition also indicates the Equipment
values for the voltage source, current and power (Uo, Io, Po) do not exceed the input values of the connected consumer (Ui, Ii,
intrinsically safe circuits set out in IEC EN 60079-14 include protection against the ingress of excess energy, for instance
Protection Level (EPL) for equipment approved for use in Zone 0, 1 or 2. The EPL, which is written as Ga, Gb or Gc,
Pi), and the connected capacitances and inductances of the consumers (Ci, Li) and cables (Cc, Lc) do not exceed the limiting
through the induction of switching voltages or other electromagnetic interconnections. Alongside correctly marking and routing
is indicated in the EC Type Examination Certificate and on the device’s rating plate.
values (Co, Lo), proof of intrinsic safety can be granted.
Selecting devices
This verification must be documented. The values for the proof of intrinsic safety are taken from the operating instructions for the device in question. For the cable, either the values from the data sheet or exemplary values from the standard can be used. The
cables and wires, users must ensure that separation distances are left between electrically conductive components in intrinsically safe and non-intrinsically safe circuits.
102 mA in Zone 1.
As part of the project engineering process, devices are selected based on their zone classification and the expected characteristics of the explosive atmosphere (temperature class, explosion group). This
The central installation requirements for
Inherently safe fibre optics When transmitting digital signals over long distances, fibre optic cables are
step is not significantly different from the same procedure when using equipment that uses a different type of protection. However, it is unique in that when an electrical connection is to be established
definitive values for the cable are determined using the length. It is somewhat more difficult to obtain proof of intrinsic safety for consumers
an alternative to copper conductors. Depending on the optical fibre that is used, fibre optic technology allows signals to be transmitted over distances of up to 30 km with very little interference. Multiple types of
between an intrinsically safe field device and the automation system, as a general rule, a device that separates the intrinsically safe circuit from the “normal” electrical circuit is required. This means that the two devices need to be compatible.
with simultaneously effective inductances Li and capacitances Ci. Under these circumstances, users can either use values that have been certified for sources in this situation or they can halve the limiting values for Co and Lo in accordance with the “50% rule”.
protection are available for use in hazardous areas. Inherently safe radiation (Ex op is) is very similar to intrinsic safety in terms of its key features. This type of protection involves limiting potentially ignitable optical energy to non-ignitable levels, even under fault conditions. The Ex-protected fibre
www.hazardexonthenet.net
50 Intrinsic Safety About the author
Zone-specific requirements for the Equipment Protection Level (EPL) and intrinsically safe design of electrical circuits
optics can be connected and disconnected in hazardous areas without interrupting operation; this makes installation, modification and maintenance work simple and cost-effective.
Wireless in hazardous areas For temporary installations, retrofitting existing networks and data exchange with mobile end devices, in particular, wireless communication represents an effective solution. R. STAHL creates application solutions based on a wide range of enclosure systems and components, with which conventional Wi-Fi access points and The proof of intrinsic safety must be documented
other network components can be adapted quickly for use in hazardous areas.
Stephan Schultz is a Senior Product Manager in the Automation business unit of R. STAHL. He has been working with R.STAHL since 2004 starting with the responsibility for the product range of zener barriers and isolators. As a part of this role he has achieved in-depth knowledge about explosion protection, intrinsic safety as well as functional safety. He studied telecommunication engineering at the University of Applied Sciences of Deutsche Telekom in Berlin. After graduation he worked for more than 6 years in the telecommunication equipment industry before he joined R. STAHL.
WE FIX THINGS! Complete managed one-stop solutions for Hazardous Area Installation, Inspection & Testing.
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Data Files/Buyers Guide 27
Explosion-safe Air Conditioners
Hazardex 2021 Exhibito ATEX Zone 2 iPhone 11 (Pro Max) – Increased Intrinsically Safe Apple Smartphone
Measurement and Control – ExCABINS Special AND Interest Group FOR OFFICES, CRANE TLQ’S
uring, the Netherlands. The Apple iPhone 11 in hazardous locations. The explosion proof tured by Apple than converted and certified es by Atexxo Manufacturing. makes Ex-SIG the TheThis InstMC won the Best User se in gas /vapor zone 2 hazardous areas. (zone e installed by the end-userApplication themselves. award at the Hazardex 2020
Features: • Explosion safety level: II 3G ; Ex ec ic IIC T4 Gc • Charger 110-240VAC • Charger engagement at a50/60Hz professional level.
Awards Excellence, which took egulations is achieved by modifi cationfor of the ally safe electrical circuit, which makes the Hazardex Conference & place at the azardous locations. All features of the original in Harrogate, UK on February face scanner can be usedExhibition safely at hazardous
The qualifi cation is based on peer review in Atexxo Manufacturing is market leading in the field of usermanner friendly and to install explosion proof the same as easy IEng/CEng, with a similar
26. The Hazardex awards are designed
pro max) comes with a black finish and is to case recognise excellence in the hazardous rsions. Beside safe use as a phone all versions ement and area sector and has become the lly safe camera or RFID scanner.
Applications: Hazardous material storage, petro chemical plants and oil and gas extraction sites.
equipment.
application process, and is overseen by the For more information or custom solutions Institute’s Professional Registration Committee. please contact our sales department or visit our website www.atexxo.com
Suitable for Zone 2 environments Capacity up to 14 kW Cooling and heating 230 or 400 VAC Ambient temperature –27°C to 52°C II 3 G Ex ec h ic mc IIC T4 Gc
The Institute has a range of Special Interest benchmark for those supplying products, Groups, which members of the Institute can join services and systems. More details can be for free as a membership benefit, including: The EVL series lighting fixtures innovated and enhanced found at www.hazardex-event.co.uk. • Explosive Atmospheres
ospheres -SIG) aims and support
evelopment in the nge of activities up is producing o help inform hese are first e SIG before
ble. An example s included on
The EVL series of LED lighting fixtures, launched • Functional Safety by Cortem Group in 2015 and available in four sizes, The Institute of Measurement andhas Control also and enhanced • Flow to offer an even been innovated safer and more performing• product. offers a professional level qualification in Ex Cybersecurity • New “Ex op is” certificate matters: ‘Registered Explosive Atmospheres • Digital Transformation • New multi-LED plate • Newmembers range of the ambient temperature to -40°C + 60°C and temperature Engineer’. This is available to InstMC • Measurement classes colder (T5) with gas group IIB+H2 and IIC who are registered with the Engineering Council • Standards • New supply voltages range from 12 to 277V as IEng/CEng, and who can demonstrate • New powers available start from 20W up to 220W, with steps of 10W and 20W • Different lumen outputs ranging from amay minimum of 1,700lm to Institute’s a maximum appropriate ‘competence & commitment’ Further details be found at the of 21,000lm in the Ex discipline,Artidor together with•ongoing website www.instmc.org Explosion Safety B.V. | The Netherlands | artidor.com | sales@artidor.com Transportable version with electronic driver and a model specifically designed for a rapid and a timely replacement of the old generation discharge lighting fixtures installed directly on a pole. www.cortemgroup.com info@cortemgroup.com
use use Twitter? Twitter?
at @HazardEx yers Guide
for at @HazardEx for and discussions and discussions afety in the worlds afety in the worlds zard industries MATION & TECHNOLOGY zard CONTROL industries
EEMUA Publication 186 - A Practitioner’s Buyers Guide and Datafiles Handbook for potentially explosive atmospheres Data files Control Panels
51
EEMUA 186 offers guidance for safe installation, inspection and maintenance work in potentially explosive atmospheres. EEMUA 186 focuses on ignition caused by electrical and mechanical sources and interprets relevantCONTROL parts AUTOMATION & TECHNOLOGY of international and European standards, directives and Do regulations. YOU use Twitter? tal Solutions Provider Your Total Solutions Provider EEMUA 186 covers application design engineering and Follow us at @HazardEx for allPerson news s in design and custom build of a wide range of in design and custom build of a wide range of duties of the Responsible Specialists (IEC standards). It includes andFollow discussions related to safety in Areahazardous us at @HazardEx for all s Area Equipment Hazardous Equipmentareas in separate chapters onnews fuel filling stations, andworlds discussions related to water, safety in mechanical ignition sources. the high hazard industries water and waste and the worlds high hazard industries OEM for and Technor Marechal red OEM for Technor Marechal Closely associated withRegistered the CompEx® training competency assessment scheme, this easily navigable resource is available to purchase at: Southampton https://www.eemua.org/Products/Publications/Print/EEMUASO40 9AH azardous area environments Publication-186.aspx +44 (0) 2380 665544
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Training Training 11/10/2019 15:08 11/10/2019 15:08
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Product Datafiles
AUTOMATION CONTROL & TECHNOLOGY
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Your Total Solutions Provider Specialists in design and custom build of a wide range of
Hazardous Area Equipment Kathryn Startin
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PROCESS SAFETY CONSULTANCY DESIGN INSTALLATION INSPECTION (INC. NON ELECTRICAL) RECTIFICATION TESTING HAZARDOUS AREA ASSET MANAGEMENT
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Conference • Workshops • Exhibition • Awards Programme
S NEW DATE RELEASED
2021
6th & 7th October • Harrogate • Yorkshire • UK
Following recent updates from the UK Government, the Hazardex 2021 Conference, Exhibition & Awards will now take place in person, on the 6th & 7th October 2021.
xhibitor Delegate, E packages & Sponsor x for Hazarde le b a il a v a now t 21 - contac 0 2 x e T P P & ils us for deta
Media Partner
The health and safety of all participants remains key in the organisation of Hazardex 2021. With the continued rollout of vaccinations across the UK and Internationally, these new dates will help ensure the event is safe and productive for all. COVID-19 regulations and UK Government guidelines will be observed & enforced as required at the time of the event.
Contact us for 2021 participation information now! Email: hazardex@imlgroup.co.uk Tel: +44 (0)1732 359990 www.hazardex-event.co.uk www.hazardexonthenet.net
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