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CONTENTS
TURNING
ISO Turning, Grooving, Cut-Off, and Threading
MILLING
Indexable Milling and Solid End Milling
HOLEMAKING
Holemaking and Tapping
TOOLING SYSTEMS
Tooling Systems
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iii
Turning, Grooving, Cut-Off, and Threading
2
4
4
1
4 3
5 6
5
ISO Turning 1
ISO Turning Inserts ............................................................................................................................................A2–A29
TURNING
Turning
Steel ................................................................................................................................................................. A4–A8 Stainless Steel ................................................................................................................................................ A9–A13 Cast Iron ....................................................................................................................................................... A14–A18 Non-Ferrous Materials................................................................................................................................... A19–A22 High-Temperature Alloys ............................................................................................................................... A23–A27 Hard Turning ................................................................................................................................................. A28–A29 2
Toolholders .....................................................................................................................................A30–A35, A39–A47
Toolholders for Positive Inserts (Screw-On) ................................................................................................... A39–A45 3
Boring Bars .....................................................................................................................................A35–A38, A45–A47
MILLING
Toolholders for Negative Inserts (KenClamp).................................................................................................. A30–A35
Boring Bars for Negative Inserts (KenClamp) ................................................................................................. A35–A38 Boring Bars for Positive Inserts (Screw-On) ................................................................................................... A45–A47 Grades and Grade Descriptions ......................................................................................................................A48–A49 Grooving, Cut-Off and Threading 4
Beyond Evolution .............................................................................................................................................A50–A72 Inserts........................................................................................................................................................... A52–A57
Integral Face Grooving Boring Bars........................................................................................................................ A63 Cut-Off Blades............................................................................................................................................... A64–A65 Technical Data .............................................................................................................................................. A66–A71
HOLEMAKING
Integral Toolholders....................................................................................................................................... A58–A62
Grades and Grade Descriptions ............................................................................................................................. A72 5
A4 .....................................................................................................................................................................A74–A93 Inserts........................................................................................................................................................... A76–A81 Integral Toolholders....................................................................................................................................... A82–A85 Integral Boring Bars .............................................................................................................................................. A86
Technical Data .............................................................................................................................................. A88–A93 6
Threading .......................................................................................................................................................A94–A104 Inserts......................................................................................................................................................... A96–A101 Integral Toolholders............................................................................................................................................. A102 Recommended Starting Speeds .......................................................................................................................... A103
Toolholder and Boring Bar Torque Recommendation .................................................................................................... A104 Workpiece Material Cross Reference ............................................................................................................................... E10 kennametal.com
A1
TOOLING SYSTEMS
Grades and Grade Descriptions ............................................................................................................................. A87
ISO Turning Inserts, Toolholders, and Boring Bars Modern CNC machines and flexible production facilities require tools with application versatility. Kennametal high-performance inserts, toolholders, and boring bars are designed to handle any turning application. Whether you’re cutting steel or titanium, or doing light finishing or heavy roughing, we have the tooling solution to meet your needs.
Features and Benefits Beyond Drive Inserts • Technology Details ™
™
Post-Coat Grinding — Top and Bottom
Post-Coat Treatment
• Provides secure seating surface.
• • • •
Fine-Grained Alumina Layer • Provides coating integrity at elevated speeds. • Higher productivity and dependability at high-cutting temperatures.
Improves edge toughness. Long predictable tool life. Reduces depth-of-cut notching. Wide range of applications.
Micro-Polished Edges • Improves edge toughness. • Provides smooth outer surface to reduce forces, friction, and workpiece sticking.
TiN/MT-TiCN/TiCN/Al2O3/TiOCN
Beyond PVD Grades ™
KCU10™ Grade • Superior wear resistance and faster cutting speeds at higher temperatures. • Ideal for stainless steels and high-temp alloys. • Improved depth-of-cut notch resistance. • Use in finishing to medium applications.
A2
KCU25™ Grade • Superior edge toughness. • Excellent wear resistance. • Use in medium to roughing applications.
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Quick and Easy Turning Insert Selection • All information on one page. • Inserts already pre-selected by material. • All necessary technical data included.
P M K N S H
The headline guides you to the right geometry. Sequence within each material group is from roughing to finishing.
The cutting conditions guide you to the First Choice grade:
TURNING
All inserts are already pre-selected by the workpiece material group:
Smooth cut, pre-turned surface. Varying depths of cut, casting or forging skin.
Steel Stainless Steel Cast Iron Non-Ferrous High-Temp Alloys Hardened Materials
Lightly interrupted cut. Heavily interrupted cut.
MILLING
Not sure which group your material belongs to? See page E8 for further details.
Turning Inserts • Carbide Steel • Medium Machining
MN cutting conditions
carbide grade
ISO catalogue number CNMG090304MN CNMG090308MN CNMG120404MN CNMG120408MN CNMG120412MN CNMG120416MN CNMG160608MN CNMG160612MN
Select preferred insert style, size, and corner radius.
140 395 450 180 265 350 170 190 250 90 145 200 KCP10B
KCP10B – 5697917 5697921 5388036 5388061 5697929 5697931 5413178
135 275 360 135 195 320 135 155 230 70 105 180 KCP25B
KCP25B 5694080 5694081 5694082 5387662 5387667 5694085 5694086 5413179
Insert order code.
130 210 240 130 150 230 100 120 170 50 95 140 KCP40B
KCP40B – – 5591773 5596457 5591716 – – –
L10 9,67 9,67 12,90 12,90 12,90 12,90 16,12 16,12
Rε 0,4 0,8 0,4 0,8 1,2 1,6 0,8 1,2
Material-specific surface speed.
ap min 0,30 0,50 0,30 0,50 0,70 0,90 0,50 0,70
starting value depth of cut (mm) 0,80 1,30 0,80 1,30 2,00 2,50 1,30 2,00
ap max 2,50 3,50 3,50 4,50 5,00 5,00 5,50 6,00
f/rev min 0,12 0,15 0,12 0,15 0,17 0,30 0,15 0,17
starting value feed rate (mm/rev) 0,20 0,35 0,20 0,35 0,40 0,50 0,35 0,40
HOLEMAKING
P0/P1 P2 P3 P4
f/rev max 0,25 0,50 0,25 0,50 0,55 0,60 0,50 0,60
Insert specific depth of cut and feed rates.
TOOLING SYSTEMS
cutting speed (m/min) range
The table directly provides you with all the application-specific cutting data for the inserts you have selected. Bold numbers are starting values.
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A3
Turning Inserts • Carbide Steel • Roughing
RP
TURNING
cutting conditions
cutting speed (m/min) range
P0/P1 P2 P3 P4 P5 P6
135 275 360 135 195 320 135 155 230 70 105 180 120 195 270 105 150 220 KCP25B
130 210 240 130 150 230 100 120 170 50 95 140 110 135 150 80 105 140 KCP40B
ISO catalogue number CNMG120404RP CNMG120408RP CNMG120412RP CNMG120416RP CNMG160608RP CNMG160612RP CNMG160616RP CNMG190612RP CNMG190616RP
KCP10B – 5388039 5413174 5413176 – 5413180 5413182 5697939 –
KCP25B 5694083 5387665 5413175 5413177 5694088 5413181 5413183 5694092 5694093
KCP40B – – 5886541 – – 5886542 – 5591971 –
L10 12,90 12,90 12,90 12,90 16,12 16,12 16,12 19,34 19,34
R 0,4 0,8 1,2 1,6 0,8 1,2 1,6 1,2 1,6
ap min 0,60 1,00 1,20 1,40 1,00 1,20 1,40 1,20 1,40
starting value depth of cut (mm) 2,00 3,00 3,50 4,00 3,00 3,50 4,00 3,50 4,00
DNMG110408RP DNMG110412RP DNMG150408RP DNMG150412RP DNMG150608RP DNMG150612RP DNMG150616RP
– – 5697968 5413195 5413197 5413202 5387851
5694108 5694109 5694121 5413196 5413198 5387543 5387545
– – – – – – –
11,63 11,63 15,50 15,50 15,50 15,50 15,50
0,8 1,2 0,8 1,2 0,8 1,2 1,6
1,00 1,20 1,00 1,20 1,00 1,20 1,40
2,50 3,00 2,50 3,00 2,50 3,00 3,50
4,00 4,00 5,00 5,00 5,00 5,00 5,00
0,20 0,22 0,20 0,22 0,20 0,22 0,25
0,40 0,40 0,45 0,50 0,45 0,50 0,50
0,50 0,55 0,60 0,65 0,60 0,65 0,70
SNMG120408RP SNMG120412RP SNMG150612RP SNMG150616RP SNMG190612RP
– 5387874 5387882 5697163 –
5631151 5387563 5387567 – 5698113
– – – – 5886544
12,70 12,70 15,88 15,88 19,05
0,8 1,2 1,2 1,6 1,2
1,00 1,20 1,20 1,40 1,20
3,00 3,50 3,50 4,00 3,50
6,00 6,00 7,00 7,00 9,00
0,20 0,22 0,22 0,25 0,22
0,45 0,50 0,55 0,60 0,60
0,60 0,65 0,75 0,80 0,85
TNMG160408RP TNMG160412RP TNMG220408RP TNMG220412RP TNMG220416RP TNMG220432RP TNMG330924RP
5697030 5387896 5697178 – – 5387901 –
5698189 5387575 5698131 5698135 5387577 5698136 –
– – 5886545 – – – 5591974
16,50 16,50 22,00 22,00 22,00 22,00 33,00
0,8 1,2 0,8 1,2 1,6 3,2 2,4
1,00 1,20 1,00 1,20 1,40 2,40 2,00
3,00 3,50 3,00 3,50 4,00 7,00 6,00
6,00 6,00 7,50 7,50 7,50 7,50 13,00
0,20 0,22 0,20 0,22 0,25 0,30 0,30
0,45 0,50 0,45 0,50 0,55 0,65 0,65
0,60 0,65 0,65 0,70 0,75 0,90 0,90
WNMG060408RP WNMG080408RP WNMG080412RP WNMG080416RP
5697203 5387915 5387919 –
– 5413206 5413207 5413208
– 5591972 – –
6,52 8,69 8,69 8,69
0,8 0,8 1,2 1,6
1,00 1,00 1,20 1,40
3,00 3,00 3,50 4,00
4,00 5,00 5,00 5,00
0,20 0,20 0,22 0,25
0,40 0,45 0,50 0,50
0,50 0,60 0,65 0,70
ap max 3,50 4,50 5,00 5,00 7,00 7,00 8,00 9,00 9,00
f/rev min 0,18 0,20 0,22 0,25 0,20 0,22 0,25 0,22 0,25
starting value feed rate (mm/rev) 0,30 0,45 0,50 0,50 0,45 0,50 0,50 0,50 0,60
f/rev max 0,40 0,60 0,65 0,70 0,60 0,65 0,70 0,70 0,80
TOOLING SYSTEMS
HOLEMAKING
MILLING
carbide grade
140 395 450 180 265 350 170 190 250 90 145 200 150 215 300 110 180 270 KCP10B
A30
A4
A35
A48
kennametal.com
Turning Inserts • Carbide Steel • Medium Machining
MN cutting conditions
kennametal.com
130 210 240 130 150 230 100 120 170 50 95 140 KCP40B
TURNING
135 275 360 135 195 320 135 155 230 70 105 180 KCP25B
ISO catalogue number CNMG090304MN CNMG090308MN CNMG120404MN CNMG120408MN CNMG120412MN CNMG120416MN CNMG160608MN CNMG160612MN CNMG160616MN CNMG190608MN CNMG190612MN CNMG190616MN CNMG190624MN
KCP10B – 5697917 5697921 5388036 5388061 5697929 5697931 5413178 5697935 – – 5430968 –
KCP25B 5694080 5694081 5694082 5387662 5387667 5694085 5694086 5413179 – 5694090 5387688 5425547 5696938
KCP40B – – 5591773 5596457 5591716 – – – – – – – –
L10 9,67 9,67 12,90 12,90 12,90 12,90 16,12 16,12 16,12 19,34 19,34 19,34 19,34
R 0,4 0,8 0,4 0,8 1,2 1,6 0,8 1,2 1,6 0,8 1,2 1,6 2,4
ap min 0,30 0,50 0,30 0,50 0,70 0,90 0,50 0,70 0,90 0,50 0,70 0,90 1,20
starting value depth of cut (mm) 0,80 1,30 0,80 1,30 2,00 2,50 1,30 2,00 2,50 1,30 2,00 2,50 3,00
DNMG110404MN DNMG110408MN DNMG110412MN DNMG150404MN DNMG150408MN DNMG150412MN DNMG150604MN DNMG150608MN DNMG150612MN
5697962 5697965 – 5430969 5388111 5431070 5697970 5388117 5413200
5694106 5694107 5413193 5694120 5387732 5425548 5694122 5387737 5387541
– – – – – 5591721 – – 5591727
11,63 11,63 11,63 15,50 15,50 15,50 15,50 15,50 15,50
0,4 0,8 1,2 0,4 0,8 1,2 0,4 0,8 1,2
0,30 0,50 0,70 0,30 0,50 0,70 0,30 0,50 0,70
0,80 1,20 1,50 0,80 1,20 1,50 0,80 1,20 1,50
2,50 3,50 4,00 3,50 4,50 5,00 3,50 4,50 5,00
0,12 0,15 0,17 0,12 0,15 0,17 0,12 0,15 0,17
0,20 0,30 0,35 0,20 0,35 0,40 0,20 0,35 0,40
0,25 0,40 0,50 0,25 0,50 0,55 0,25 0,50 0,55
SNMG090308MN SNMG120404MN SNMG120408MN SNMG120412MN SNMG120416MN SNMG150612MN SNMG150616MN SNMG190612MN
5425582 6055505 5697161 5425583 – 5425586 – –
5425598 5698085 5698086 5425599 5698088 5425602 5698089 5698111
– – 5591714 – – – – –
9,53 12,70 12,70 12,70 12,70 15,88 15,88 19,05
0,8 0,4 0,8 1,2 1,6 1,2 1,6 1,2
0,50 0,30 0,50 0,70 0,90 0,70 0,90 0,70
1,50 0,90 1,50 2,00 2,50 2,00 2,50 2,00
3,50 3,50 4,50 5,00 5,00 6,00 6,00 8,00
0,15 0,12 0,15 0,17 0,30 0,17 0,30 0,17
0,35 0,20 0,35 0,40 0,50 0,40 0,50 0,50
0,50 0,25 0,50 0,55 0,60 0,60 0,65 0,70
TNMG160404MN TNMG160408MN TNMG160412MN TNMG220404MN TNMG220408MN TNMG220412MN
5697170 5413250 5425588 – 5697176 5514452
5698125 5413277 5425604 5698128 5698129 5698133
– – – – – 5591720
16,50 16,50 16,50 22,00 22,00 22,00
0,4 0,8 1,2 0,4 0,8 1,2
0,30 0,50 0,70 0,30 0,50 0,70
0,90 1,50 2,00 0,90 1,50 2,00
3,50 4,50 5,00 4,50 6,00 7,00
0,12 0,15 0,17 0,12 0,15 0,17
0,20 0,35 0,40 0,25 0,40 0,40
0,25 0,50 0,55 0,30 0,55 0,60
VNMG160404MN VNMG160408MN VNMG160412MN
5697186 5425591 –
5696930 5425607 5546298
– – –
16,61 16,61 16,61
0,4 0,8 1,2
0,30 0,50 0,70
0,70 1,10 1,50
2,50 3,50 4,00
0,12 0,15 0,17
0,20 0,30 0,35
0,25 0,40 0,45
WNMG060408MN WNMG080408MN WNMG080412MN WNMG080416MN
5697202 5413260 5425593 –
5696935 5387611 5387614 5489410
– – 5591718 –
6,52 8,69 8,69 8,69
0,8 0,8 1,2 1,6
0,50 0,50 0,70 0,90
1,50 1,50 2,00 2,50
3,50 4,50 5,00 5,00
0,15 0,15 0,17 0,30
0,30 0,35 0,40 0,50
0,40 0,50 0,55 0,60
ap max 2,50 3,50 3,50 4,50 5,00 5,00 5,50 6,00 6,00 7,50 8,00 8,00 9,00
f/rev min 0,12 0,15 0,12 0,15 0,17 0,30 0,15 0,17 0,30 0,15 0,17 0,30 0,60
starting value feed rate (mm/rev) 0,20 0,35 0,20 0,35 0,40 0,50 0,35 0,40 0,50 0,35 0,40 0,50 0,70
f/rev max 0,25 0,50 0,25 0,50 0,55 0,60 0,50 0,60 0,60 0,50 0,60 0,60 0,65
A5
MILLING
carbide grade
140 395 450 180 265 350 170 190 250 90 145 200 KCP10B
HOLEMAKING
P0/P1 P2 P3 P4
TOOLING SYSTEMS
cutting speed (m/min) range
Turning Inserts • Carbide Steel • Finishing
FN cutting conditions
TURNING
cutting speed (m/min) range
P0/P1 P2 P3 P4
135 275 360 135 195 320 135 155 230 70 105 180 KCP25B
ISO catalogue number CNMG090308FN CNMG120404FN CNMG120408FN CNMG120412FN
KCP10B 5523306 5531836 5531839 5531894
KCP25B – 5531838 5531890 5531893
L10 9,67 12,90 12,90 12,90
R 0,8 0,4 0,8 1,2
ap min 0,40 0,20 0,40 0,50
starting value depth of cut (mm) 1,00 0,50 1,00 1,20
DNMG110404FN DNMG110408FN DNMG110412FN DNMG150404FN DNMG150408FN DNMG150412FN DNMG150604FN DNMG150608FN DNMG150612FN
5531896 5697020 5544755 5697021 5531900 5697023 5531901 5388116 5531908
5698171 5531897 – 5531899 5698172 – 5531903 5531906 –
11,63 11,63 11,63 15,50 15,50 15,50 15,50 15,50 15,50
0,4 0,8 1,2 0,4 0,8 1,2 0,4 0,8 1,2
0,20 0,40 0,50 0,20 0,40 0,50 0,20 0,40 0,50
0,50 1,00 1,20 0,50 1,00 1,20 0,50 1,00 1,20
1,50 2,00 2,50 2,00 2,50 3,00 2,00 2,50 3,00
0,08 0,10 0,12 0,08 0,10 0,12 0,08 0,10 0,12
0,15 0,20 0,20 0,15 0,20 0,20 0,15 0,20 0,20
0,25 0,30 0,30 0,25 0,30 0,30 0,25 0,30 0,30
SNMG120404FN SNMG120408FN
5531910 5697027
– –
12,70 12,70
0,4 0,8
0,20 0,40
0,50 1,00
2,00 2,50
0,08 0,10
0,15 0,20
0,25 0,30
TNMG160404FN TNMG160408FN TNMG160412FN TNMG220408FN
5697029 5413249 5413251 5507610
5698187 5698188 – –
16,50 16,50 16,50 22,00
0,4 0,8 1,2 0,8
0,20 0,40 0,50 0,40
0,50 1,00 1,20 1,00
2,50 3,00 3,50 3,50
0,08 0,10 0,12 0,10
0,15 0,20 0,20 0,20
0,25 0,30 0,30 0,30
VNMG160404FN VNMG160408FN
5697035 5615609
5698197 5615650
16,61 16,61
0,4 0,8
0,20 0,30
0,40 0,60
2,00 2,50
0,08 0,10
0,15 0,20
0,25 0,30
WNMG080404FN WNMG080408FN
5697036 5697037
5698198 5698199
8,69 8,69
0,4 0,8
0,20 0,40
0,50 1,00
2,00 2,50
0,08 0,10
0,15 0,20
0,25 0,30
ap max 2,00 2,00 2,50 3,00
f/rev min 0,10 0,08 0,10 0,12
starting value feed rate (mm/rev) 0,20 0,15 0,20 0,20
f/rev max 0,30 0,25 0,30 0,30
TOOLING SYSTEMS
HOLEMAKING
MILLING
carbide grade
140 395 450 180 265 350 170 190 250 90 145 200 KCP10B
A30
A6
A35
A48
kennametal.com
Turning Inserts • Carbide Steel • Medium Machining • Positive Inserts
MF cutting conditions
carbide grade
135 275 360 135 195 320 135 155 230 70 105 180 120 195 270 105 150 220 KCP25B
TURNING
140 395 450 180 265 350 170 190 250 90 145 200 150 215 300 110 180 270 KCP10B
ISO catalogue number CCMT060204MF CCMT09T304MF CCMT09T308MF CCMT09T312MF CCMT120408MF CCMT120412MF
KCP10B 5697910 5697912 5388033 – 5388035 –
KCP25B 5694055 5694058 5387629 5413170 5387661 5694059
L10 6,45 9,67 9,67 9,67 12,90 12,90
R 0,4 0,4 0,8 1,2 0,8 1,2
ap min 0,50 0,50 0,80 1,00 0,80 1,00
starting value depth of cut (mm) 1,20 1,20 2,00 2,50 2,00 2,50
DCMT11T304MF DCMT11T308MF DCMT11T312MF
5697956 5413190 5388097
5694103 5413191 5387729
11,63 11,63 11,63
0,4 0,8 1,2
0,50 0,80 1,00
1,10 2,00 2,00
1,80 2,30 2,50
0,10 0,12 0,15
0,15 0,20 0,25
0,20 0,25 0,30
SCMT09T308MF SCMT09T312MF SCMT120408MF SCMT120412MF
5387858 – – –
5387553 5387555 5387557 5387559
9,53 9,52 12,70 12,70
0,8 1,2 0,8 1,2
0,80 1,00 0,80 1,00
2,00 2,50 2,00 2,50
2,50 3,00 3,50 4,00
0,15 0,20 0,15 0,20
0,25 0,30 0,25 0,30
0,35 0,40 0,35 0,40
TCMT110208MF TCMT16T308MF TCMT16T312MF
– – –
5698119 5698122 5698123
11,00 16,50 16,50
0,8 0,8 1,2
0,80 0,80 1,00
2,00 2,00 2,50
2,00 3,00 3,50
0,10 0,15 0,20
0,20 0,25 0,30
0,30 0,30 0,35
f/rev min 0,10 0,12 0,15 0,20 0,15 0,20
f/rev max 0,25 0,30 0,35 0,40 0,35 0,40
TOOLING SYSTEMS
HOLEMAKING
ap max 1,80 2,00 2,50 3,00 3,50 4,00
starting value feed rate (mm/rev) 0,20 0,20 0,25 0,30 0,25 0,30
MILLING
cutting speed (m/min) range
P0/P1 P2 P3 P4 P5 P6
A39
kennametal.com
A45
A48
A7
Turning Inserts • Carbide Steel • Finishing • Positive Inserts
FP
TURNING
cutting conditions
cutting speed (m/min) range
P0/P1 P2 P3 P4 P5 P6
135 275 360 135 195 320 135 155 230 70 105 180 120 195 270 105 150 220 KCP25B
ISO catalogue number CCMT060204FP CCMT060208FP CCMT09T302FP CCMT09T304FP CCMT09T308FP CCMT120404FP CCMT120408FP
KCP10B 5537375 – – 5537420 5537422 5537425 –
KCP25B 5537376 5537378 5537379 5537421 5537423 5537426 5537427
L10 6,45 6,45 9,67 9,67 9,67 12,90 12,90
R 0,4 0,8 0,2 0,4 0,8 0,4 0,8
ap min 0,20 0,40 0,16 0,20 0,40 0,20 0,40
starting value depth of cut (mm) 0,50 0,90 0,40 0,50 0,90 0,50 0,90
DCMT070202FP DCMT070208FP DCMT11T302FP DCMT11T304FP DCMT11T308FP
– – 5537439 5537442 5538858
5537436 5537437 5537438 5537443 –
7,75 7,75 11,63 11,63 11,63
0,2 0,8 0,2 0,4 0,8
0,16 0,40 0,16 0,20 0,40
0,40 0,90 0,40 0,50 0,90
1,00 2,00 1,00 1,60 2,00
0,06 0,10 0,06 0,06 0,10
0,10 0,20 0,10 0,15 0,20
0,12 0,25 0,12 0,20 0,25
SCMT09T308FP SCMT120408FP
– –
5387551 5387556
9,53 12,70
0,8 0,8
0,40 0,40
1,00 1,00
2,00 3,00
0,10 0,10
0,20 0,20
0,25 0,30
TCMT090204FP TCMT110304FP
– 5538894
5538891 –
9,63 11,00
0,4 0,4
0,20 0,20
0,50 0,50
1,60 2,00
0,06 0,06
0,10 0,15
0,15 0,20
VBMT160404FP VBMT160408FP VBMT160412FP
5387907 5538903 5387910
5387584 5538904 5387588
16,61 16,61 16,61
0,4 0,8 1,2
0,20 0,40 0,60
0,40 0,80 1,20
2,00 2,50 2,50
0,06 0,10 0,10
0,15 0,20 0,20
0,20 0,30 0,30
ap max 1,60 2,00 1,00 1,60 2,00 2,00 3,00
f/rev min 0,06 0,10 0,06 0,06 0,10 0,06 0,10
starting value feed rate (mm/rev) 0,15 0,20 0,10 0,15 0,20 0,15 0,20
f/rev max 0,20 0,25 0,12 0,20 0,25 0,25 0,30
TOOLING SYSTEMS
HOLEMAKING
MILLING
carbide grade
140 395 450 180 265 350 170 190 250 90 145 200 150 215 300 110 180 270 KCP10B
A39
A8
A45
A48
kennametal.com
Turning Inserts • Carbide Stainless Steel • Roughing
RP cutting conditions
carbide grade
100 180 250 100 165 260 100 150 250 KCM15B
90 90 90
150 180 140 180 120 180 KCM25B
TURNING
M1 M2 M3
ISO catalogue number CNMG120404RP CNMG120408RP CNMG120412RP CNMG120416RP CNMG160612RP CNMG160616RP CNMG190612RP CNMG190616RP
KCM15B – 5640482 5640483 – 5640986 – – –
KCM25B 5591950 5596468 5596469 5591957 5591919 5591960 5591931 5591955
L10 12,90 12,90 12,90 12,90 16,12 16,12 19,34 19,34
R 0,4 0,8 1,2 1,6 1,2 1,6 1,2 1,6
ap min 0,60 1,00 1,20 1,40 1,20 1,40 1,20 1,40
starting value depth of cut (mm) 2,00 3,00 3,50 4,00 3,50 4,00 3,50 4,00
DNMG150408RP DNMG150608RP
– –
5591976 5591932
15,50 15,50
0,8 0,8
1,00 1,00
2,50 2,50
5,00 5,00
0,20 0,20
0,45 0,45
0,60 0,60
SNMG120412RP SNMG150616RP SNMG190612RP SNMG190616RP
– 5641107 – –
5591982 5591953 5591935 5591936
12,70 15,88 19,05 19,05
1,2 1,6 1,2 1,6
1,20 1,40 1,20 1,40
3,50 4,00 3,50 4,00
6,00 7,00 9,00 9,00
0,22 0,25 0,22 0,25
0,50 0,60 0,60 0,65
0,65 0,80 0,85 0,90
TNMG220408RP TNMG220412RP TNMG270612RP
– – –
5591962 5591964 5591967
22,00 22,00 27,50
0,8 1,2 1,2
1,00 1,20 1,20
3,00 3,50 3,50
7,50 7,50 9,00
0,20 0,22 0,22
0,45 0,50 0,50
0,65 0,70 0,70
WNMG080408RP WNMG080412RP
5641122 –
5591959 5591938
8,69 8,69
0,8 1,2
1,00 1,20
3,00 3,50
5,00 5,00
0,20 0,22
0,45 0,50
0,60 0,65
f/rev min 0,18 0,20 0,22 0,25 0,22 0,25 0,22 0,25
f/rev max 0,40 0,60 0,65 0,70 0,65 0,70 0,70 0,80
TOOLING SYSTEMS
HOLEMAKING
ap max 3,50 4,50 5,00 5,00 7,00 8,00 9,00 9,00
starting value feed rate (mm/rev) 0,30 0,45 0,50 0,50 0,50 0,50 0,50 0,60
MILLING
cutting speed (m/min) range
A30
kennametal.com
A35
A48
A9
Turning Inserts • Carbide Stainless Steel • Medium Machining
MP cutting conditions
TURNING
cutting speed (m/min) range
M1 M2 M3
TOOLING SYSTEMS
HOLEMAKING
MILLING
carbide grade
130 215 240 130 200 240 130 185 240 KCU10
100 180 250 100 165 260 100 150 250 KCM15B
90 150 180 90 140 180 90 120 180 KCM25B
ISO catalogue number CNMG090308MP CNMG120404MP CNMG120408MP CNMG120412MP CNMG120416MP CNMG160608MP CNMG160612MP CNMG160616MP CNMG190608MP CNMG190612MP
KCU10 – 4050679 4050686 4050692 – 4050700 4050702 – – –
KCM15B 5640969 5640971 5640480 5640979 5640981 5640982 5640985 – 5640988 –
KCM25B – 5591779 5596460 5591901 – – 5591780 5591775 5591787 5591799
L10 9,67 12,90 12,90 12,90 12,90 16,12 16,12 16,12 19,34 19,34
R 0,8 0,4 0,8 1,2 1,6 0,8 1,2 1,6 0,8 1,2
ap min 0,80 0,60 0,80 1,00 1,20 0,80 1,00 1,20 0,80 1,00
starting value depth of cut (mm) 2,00 1,50 2,00 2,50 3,00 2,00 2,50 3,00 2,00 2,50
DNMG110408MP DNMG110412MP DNMG150404MP DNMG150408MP DNMG150412MP DNMG150604MP DNMG150608MP DNMG150612MP
– – 4053379 4053384 4053390 4053396 4053400 –
– – 5641098 5641099 – 5641101 5641102 –
5591791 5591930 5591902 5591782 – 5591788 5591900 5591795
11,63 11,63 15,50 15,50 15,50 15,50 15,50 15,50
0,8 1,2 0,4 0,8 1,2 0,4 0,8 1,2
0,60 0,80 0,60 0,80 1,00 0,60 0,80 1,00
1,50 2,00 1,50 2,00 2,50 1,50 2,00 2,50
2,50 3,50 3,50 4,50 5,00 3,50 4,50 5,00
0,12 0,15 0,12 0,15 0,17 0,12 0,15 0,17
0,20 0,35 0,20 0,35 0,35 0,20 0,35 0,35
0,25 0,50 0,25 0,50 0,55 0,25 0,50 0,55
SNMG120408MP SNMG120412MP SNMG120416MP SNMG150608MP SNMG190612MP SNMG190616MP
5062106 – – – – –
5641105 – – – – –
5591907 5591933 5591952 5591939 5591934 5591951
12,70 12,70 12,70 15,88 19,05 19,05
0,8 1,2 1,6 0,8 1,2 1,6
0,60 0,80 1,00 0,60 0,80 1,00
2,00 2,50 3,00 2,00 2,50 3,00
3,50 4,50 5,00 5,00 7,00 7,50
0,12 0,15 0,17 0,12 0,15 0,17
0,20 0,35 0,35 0,20 0,35 0,45
0,25 0,50 0,55 0,30 0,55 0,70
TNMG160404MP TNMG160408MP TNMG160412MP TNMG220408MP TNMG220412MP
5062131 5062135 – 5062140 –
5641110 5640490 5641111 5641113 –
5591785 5596461 5591956 5591910 5591796
16,50 16,50 16,50 22,00 22,00
0,4 0,8 1,2 0,8 1,2
0,60 0,80 1,00 0,80 1,00
2,00 2,50 3,00 2,50 3,00
3,50 4,50 5,00 4,50 6,00
0,12 0,15 0,17 0,15 0,17
0,20 0,35 0,35 0,35 0,35
0,25 0,50 0,55 0,50 0,55
VNMG160404MP VNMG160408MP VNMG160412MP
4045150 4045164 –
5641115 5641116 5641117
5591789 5591781 –
16,61 16,61 16,61
0,4 0,8 1,2
0,60 0,80 1,00
1,50 2,00 2,00
3,00 3,50 4,00
0,12 0,15 0,17
0,20 0,30 0,30
0,25 0,40 0,40
WNMG060404MP WNMG060408MP WNMG080408MP WNMG080412MP
– 4045177 4045182 –
– – 5641120 –
5591937 5591912 5591774 5591790
6,52 6,52 8,69 8,69
0,4 0,8 0,8 1,2
0,60 0,80 0,80 1,00
2,00 2,50 2,50 3,00
3,50 3,50 4,50 5,00
0,12 0,15 0,15 0,17
0,20 0,30 0,35 0,35
0,25 0,45 0,50 0,55
A30
A10
ap max 3,50 3,50 4,50 5,00 5,00 5,50 6,00 6,00 7,50 8,00
f/rev min 0,15 0,12 0,15 0,17 0,20 0,15 0,17 0,20 0,15 0,17
starting value feed rate (mm/rev) 0,35 0,20 0,35 0,35 0,40 0,35 0,40 0,40 0,35 0,40
f/rev max 0,50 0,25 0,50 0,55 0,60 0,55 0,60 0,60 0,55 0,60
A35
A48
kennametal.com
Turning Inserts • Carbide Stainless Steel • Finishing
FP cutting conditions
100 180 260 100 165 260 100 150 260 KCM15B
TURNING
carbide grade
130 215 240 130 200 240 130 185 240 KCU10
ISO catalogue number CNMG120404FP CNMG120408FP CNMG120412FP
KCU10 4171824 4050061 4050062
KCM15B – 5640449 –
L10 12,90 12,90 12,90
R 0,4 0,8 1,2
ap min 0,20 0,40 0,50
starting value depth of cut (mm) 0,50 1,00 1,20
DNMG110404FP DNMG110408FP DNMG150404FP DNMG150408FP DNMG150412FP DNMG150604FP DNMG150608FP DNMG150612FP
4171826 4050743 4171827 4171828 4171829 4171830 4171831 –
5640486 – – – – – – 5640487
11,63 11,63 15,50 15,50 15,50 15,50 15,50 15,50
0,4 0,8 0,4 0,8 1,2 0,4 0,8 1,2
0,20 0,40 0,20 0,40 0,50 0,20 0,40 0,50
0,50 1,00 0,50 1,00 1,20 0,50 1,00 1,20
2,00 2,50 2,50 3,00 3,50 2,50 3,00 3,50
0,08 0,10 0,08 0,10 0,12 0,08 0,10 0,12
0,15 0,20 0,15 0,20 0,25 0,15 0,20 0,25
0,25 0,30 0,25 0,30 0,35 0,25 0,30 0,35
SNMG120404FP SNMG120408FP
4171835 4171836
– –
12,70 12,70
0,4 0,8
0,20 0,40
0,50 1,00
2,00 2,50
0,08 0,10
0,15 0,20
0,25 0,30
TNMG160404FP TNMG160408FP TNMG160412FP TNMG220404FP TNMG220408FP
4171838 4171839 4171840 4171841 4171842
– – – – –
16,50 16,50 16,50 22,00 22,00
0,4 0,8 1,2 0,4 0,8
0,20 0,40 0,50 0,20 0,40
0,50 1,00 1,20 0,50 1,00
2,50 3,00 3,50 3,00 5,00
0,08 0,10 0,12 0,08 0,10
0,15 0,20 0,25 0,15 0,20
0,25 0,30 0,35 0,25 0,30
VNMG160404FP VNMG160408FP
4171843 4171844
– –
16,61 16,61
0,4 0,8
0,20 0,30
0,40 0,60
2,00 2,50
0,08 0,10
0,15 0,20
0,25 0,30
WNMG060404FP WNMG080404FP WNMG080408FP
4050746 4171849 4171851
– – 5640494
6,52 8,69 8,69
0,4 0,4 0,8
0,20 0,20 0,40
0,50 0,50 1,00
2,00 2,00 2,50
0,08 0,08 0,10
0,15 0,15 0,20
0,25 0,25 0,30
f/rev min 0,08 0,10 0,12
f/rev max 0,25 0,30 0,35
TOOLING SYSTEMS
ap max 2,00 2,50 2,50
starting value feed rate (mm/rev) 0,15 0,20 0,25
MILLING
M1 M2 M3
HOLEMAKING
cutting speed (m/min) range
A30
kennametal.com
A35
A48
A11
Turning Inserts • Carbide Stainless Steel • Medium Machining • Positive Inserts
MP cutting conditions
TURNING
cutting speed (m/min) range
M1 M2 M3
90 90 90
150 180 140 180 120 180 KCM25B
ISO catalogue number CCMT060204MP CCMT09T304MP CCMT09T308MP CCMT120408MP CCMT120412MP
KCM15B 5640906 5640960 5640964 – –
KCM25B 5591914 5591792 5591783 5591777 5591793
L10 6,45 9,67 9,67 12,90 12,90
R 0,4 0,4 0,8 0,8 1,2
ap min 0,40 0,40 0,60 0,60 0,80
starting value depth of cut (mm) 1,00 1,00 1,50 1,50 2,00
DCMT11T308MP
–
5591784
11,63
0,8
0,60
1,50
2,30
0,12
0,20
0,25
SCMT09T308MP SCMT120408MP
– –
5591776 5591794
9,53 12,70
0,8 0,8
0,60 0,60
2,00 2,00
3,00 3,50
0,15 0,15
0,25 0,25
0,30 0,35
TCMT16T304MP TCMT16T308MP
– –
5591904 5591906
16,50 16,50
0,4 0,8
0,40 0,60
1,00 1,50
3,00 3,50
0,12 0,15
0,20 0,25
0,25 0,35
VBMT160404MP VBMT160408MP
– –
5591786 5591778
16,61 16,61
0,4 0,8
0,20 0,40
0,50 0,90
1,50 1,50
0,10 0,15
0,15 0,20
0,20 0,25
ap max 2,00 2,30 3,00 4,00 4,00
f/rev min 0,12 0,12 0,15 0,15 0,17
starting value feed rate (mm/rev) 0,15 0,20 0,25 0,25 0,30
f/rev max 0,20 0,25 0,30 0,35 0,40
TOOLING SYSTEMS
HOLEMAKING
MILLING
carbide grade
100 180 250 100 165 260 100 150 250 KCM15B
A39
A12
A45
A48
kennametal.com
Turning Inserts • Carbide Stainless Steel • Finishing • Positive Inserts
FP cutting conditions
215 200 185 KCU10
240 240 240
TURNING
carbide grade
130 130 130
ISO catalogue number CCMT060202FP CCMT060204FP CCMT060208FP CCMT09T302FP CCMT09T304FP CCMT09T308FP CCMT120404FP CCMT120408FP
KCU10 3769290 3769291 3769292 3769343 3769344 3482532 3769345 3769346
L10 6,45 6,45 6,45 9,67 9,67 9,67 12,90 12,90
R 0,2 0,4 0,8 0,2 0,4 0,8 0,4 0,8
ap min 0,16 0,20 0,40 0,16 0,20 0,40 0,20 0,40
starting value depth of cut (mm) 0,40 0,50 0,90 0,40 0,50 0,90 0,50 0,90
DCMT070202FP DCMT070204FP DCMT070208FP DCMT11T302FP DCMT11T304FP DCMT11T308FP
3769355 3769356 3769357 3769358 3769359 3769360
7,75 7,75 7,75 11,63 11,63 11,63
0,2 0,4 0,8 0,2 0,4 0,8
0,16 0,20 0,40 0,16 0,20 0,40
0,40 0,50 0,90 0,40 0,50 0,90
1,00 1,60 2,00 1,00 1,60 2,00
0,06 0,06 0,10 0,06 0,06 0,10
0,10 0,15 0,20 0,10 0,15 0,20
0,12 0,20 0,25 0,12 0,20 0,25
SCMT09T304FP SCMT09T308FP SCMT120404FP SCMT120408FP
3769370 3769371 3769372 3769373
9,53 9,53 12,70 12,70
0,4 0,8 0,4 0,8
0,20 0,40 0,20 0,40
0,50 1,00 0,50 1,00
1,60 2,00 2,00 3,00
0,06 0,10 0,06 0,10
0,15 0,20 0,15 0,20
0,20 0,25 0,25 0,30
TCMT090204FP TCMT090208FP TCMT110204FP TCMT110208FP TCMT110304FP TCMT110308FP TCMT110312FP TCMT16T304FP TCMT16T308FP TCMT16T312FP
3769377 3769378 3769380 3769381 3769382 3769383 3769384 3769386 3769387 3769388
9,63 9,63 11,00 11,00 11,00 11,00 11,00 16,50 16,50 16,50
0,4 0,8 0,4 0,8 0,4 0,8 1,2 0,4 0,8 1,2
0,20 0,40 0,20 0,40 0,20 0,40 0,60 0,20 0,40 0,60
0,50 1,00 0,50 1,00 0,50 1,00 1,50 0,50 1,00 1,50
1,60 2,00 2,00 3,00 2,00 3,00 3,00 2,00 3,00 3,00
0,06 0,10 0,06 0,10 0,06 0,10 0,10 0,06 0,10 0,10
0,10 0,15 0,15 0,20 0,15 0,20 0,20 0,15 0,20 0,20
0,15 0,20 0,20 0,25 0,20 0,25 0,25 0,25 0,30 0,30
VBMT110302FP VBMT110304FP VBMT110308FP VBMT160402FP VBMT160404FP VBMT160408FP
3769401 3769402 3769403 3769404 3769405 3769406
11,07 11,07 11,07 16,61 16,61 16,61
0,2 0,4 0,8 0,2 0,4 0,8
0,16 0,20 0,40 0,16 0,20 0,40
0,40 0,40 0,80 0,40 0,40 0,80
1,00 1,60 2,00 1,50 2,00 2,50
0,06 0,06 0,10 0,06 0,06 0,10
0,10 0,15 0,20 0,10 0,15 0,20
0,12 0,20 0,25 0,12 0,20 0,30
f/rev min 0,06 0,06 0,10 0,06 0,06 0,10 0,06 0,10
f/rev max 0,12 0,20 0,25 0,12 0,20 0,25 0,25 0,30
TOOLING SYSTEMS
ap max 1,00 1,60 2,00 1,00 1,60 2,00 2,00 3,00
starting value feed rate (mm/rev) 0,10 0,15 0,20 0,10 0,15 0,20 0,15 0,20
MILLING
M1 M2 M3
HOLEMAKING
cutting speed (m/min) range
A39
kennametal.com
A45
A48
A13
Turning Inserts • Carbide Cast Iron • Roughing
RP
TURNING
cutting conditions
cutting speed (m/min) range
K1 K2 K3
240 360 550 150 270 450 140 215 410 KCK15
ISO catalogue number CNMG120408RP CNMG120412RP CNMG160612RP CNMG190612RP
KCK05 3751862 3752114 – –
KCK15 3752176 3752050 3752052 3752053
L10 12,90 12,90 16,12 19,34
R 0,8 1,2 1,2 1,2
ap min 1,00 1,20 1,20 1,20
starting value depth of cut (mm) 3,00 3,50 3,50 3,50
DNMG150612RP
–
3752057
15,50
1,2
1,20
3,00
5,00
0,22
0,50
0,65
SNMG120412RP
–
3752061
12,70
1,2
1,20
3,50
6,00
0,22
0,50
0,65
TNMG160408RP TNMG220412RP
3752122 –
– 3752065
16,50 22,00
0,8 1,2
1,00 1,20
3,00 3,50
6,00 7,50
0,20 0,22
0,45 0,50
0,60 0,70
VNMG160408RP
–
3752067
16,61
0,8
1,00
2,00
3,50
0,20
0,40
0,50
WNMG080408RP WNMG080412RP
3752124 3752125
– 3752070
8,69 8,69
0,8 1,2
1,00 1,20
3,00 3,50
5,00 5,00
0,20 0,22
0,45 0,50
0,60 0,65
ap max 4,50 5,00 7,00 9,00
f/rev min 0,20 0,22 0,22 0,22
starting value feed rate (mm/rev) 0,45 0,50 0,50 0,50
f/rev max 0,60 0,65 0,65 0,70
TOOLING SYSTEMS
HOLEMAKING
MILLING
carbide grade
280 450 600 230 360 550 150 240 500 KCK05
A30
A14
A35
A48
kennametal.com
Turning Inserts • Carbide Cast Iron • Roughing to Medium Machining
..MA..
240
360
550
K2
150
270
450
K3
140
215
410
carbide grade
KCK15
ISO catalogue number CNMA120408 CNMA120412 CNMA120416 CNMA160608 CNMA160612 CNMA160616 CNMA190612
KCK15 3752128 3752129 3752130 3752131 3752132 3752143 3752144
L10 12,90 12,90 12,90 16,12 16,12 16,12 19,34
R 0,8 1,2 1,6 0,8 1,2 1,6 1,2
ap min 1,00 1,50 1,40 1,00 1,20 1,40 1,20
starting value depth of cut (mm) 3,00 4,50 4,00 3,00 3,50 4,00 3,50
DNMA150408 DNMA150412 DNMA150608
3752145 3752146 3752147
15,50 15,50 15,50
0,8 1,2 0,8
1,00 1,20 1,00
3,00 3,50 3,00
6,00 6,00 6,00
0,32 0,35 0,32
0,45 0,50 0,45
0,60 0,65 0,60
SNMA120412
3752152
12,70
1,2
1,20
3,50
6,00
0,32
0,50
0,65
TNMA160408 TNMA160412 TNMA160416
3752157 3752158 3752159
16,50 16,50 16,50
0,8 1,2 1,6
1,00 1,20 1,80
2,50 3,00 4,50
6,00 6,00 6,00
0,30 0,32 0,32
0,45 0,50 0,50
0,60 0,65 0,65
VNMA160408
3752164
16,61
0,8
0,60
1,50
4,00
0,25
0,40
0,50
WNMA060408 WNMA080408 WNMA080412
3752165 3752167 3752168
6,52 8,69 8,69
0,8 0,8 1,2
1,00 1,00 1,20
2,50 2,50 3,00
4,00 5,00 5,00
0,30 0,30 0,32
0,40 0,45 0,50
0,50 0,60 0,65
f/rev min 0,30 0,35 0,35 0,30 0,32 0,35 0,32
f/rev max 0,60 0,65 0,70 0,60 0,65 0,70 0,70
TOOLING SYSTEMS
ap max 6,00 6,00 6,00 7,00 7,00 8,00 9,00
starting value feed rate (mm/rev) 0,45 0,50 0,55 0,45 0,50 0,55 0,50
MILLING
K1
HOLEMAKING
cutting speed (m/min) range
TURNING
cutting conditions
A30
kennametal.com
A35
A48
A15
Turning Inserts • Carbide Cast Iron • Finishing
FN
TURNING
cutting conditions
cutting speed (m/min) range
K1 K2 K3
450 240 240 KCK05
600 550 500
ISO catalogue number CNMG090308FN CNMG120404FN CNMG120408FN
KCK05 3751944 3751945 3751946
L10 9,67 12,90 12,90
R 0,8 0,4 0,8
ap min 0,40 0,20 0,40
starting value depth of cut (mm) 1,00 0,50 1,00
DNMG110404FN DNMG110408FN DNMG150404FN DNMG150408FN DNMG150412FN DNMG150604FN DNMG150608FN DNMG150612FN
3751950 3751952 3751955 3751956 3751958 3751959 3751960 3751961
11,63 11,63 15,50 15,50 15,50 15,50 15,50 15,50
0,4 0,8 0,4 0,8 1,2 0,4 0,8 1,2
0,20 0,40 0,20 0,40 0,50 0,20 0,40 0,50
0,50 1,00 0,50 1,00 1,20 0,50 1,00 1,20
1,50 2,00 2,00 2,50 3,00 2,00 2,50 3,00
0,08 0,10 0,08 0,10 0,12 0,08 0,10 0,12
0,15 0,20 0,15 0,20 0,20 0,15 0,20 0,20
0,25 0,30 0,25 0,30 0,30 0,25 0,30 0,30
SNMG090308FN SNMG120404FN
3751963 3751964
9,53 12,70
0,8 0,4
0,40 0,20
1,00 0,50
2,00 2,00
0,10 0,08
0,20 0,15
0,30 0,25
TNMG160404FN TNMG160408FN TNMG160412FN
3751970 3751971 3751972
16,50 16,50 16,50
0,4 0,8 1,2
0,20 0,40 0,50
0,50 1,00 1,20
2,50 3,00 3,50
0,08 0,10 0,12
0,15 0,20 0,20
0,25 0,30 0,30
VNMG160404FN VNMG160408FN
3751974 3751975
16,61 16,61
0,4 0,8
0,20 0,30
0,40 0,60
2,00 2,50
0,08 0,10
0,15 0,20
0,25 0,30
WNMG060404FN WNMG080404FN WNMG080408FN
3751976 3751978 3751979
6,52 8,69 8,69
0,4 0,4 0,8
0,20 0,20 0,40
0,50 0,50 1,00
1,50 2,00 2,50
0,08 0,08 0,10
0,15 0,15 0,20
0,25 0,25 0,30
ap max 2,00 2,00 2,50
f/rev min 0,10 0,08 0,10
starting value feed rate (mm/rev) 0,20 0,15 0,20
f/rev max 0,30 0,25 0,30
TOOLING SYSTEMS
HOLEMAKING
MILLING
carbide grade
280 230 150
A30
A16
A35
A48
kennametal.com
Turning Inserts • Carbide Cast Iron • Medium Machining • Positive Inserts
MF
K1
230
300
550
K2
150
240
420
K3
150
210
350
carbide grade
KCK20
ISO catalogue number CCMT060204MF CCMT09T304MF CCMT09T308MF CCMT09T312MF CCMT120408MF CCMT120412MF
KCK20 3755531 3755532 3758173 3755533 3758174 3755534
L10 6,45 9,67 9,67 9,67 12,90 12,90
R 0,4 0,4 0,8 1,2 0,8 1,2
ap min 0,50 0,50 0,80 1,00 0,80 1,00
starting value depth of cut (mm) 1,20 1,20 2,00 2,50 2,00 2,50
DCMT11T304MF DCMT11T308MF DCMT11T312MF
3755538 3755539 3755540
11,63 11,63 11,63
0,4 0,8 1,2
0,50 0,80 1,00
1,10 2,00 2,00
1,80 2,30 2,50
0,10 0,12 0,15
0,15 0,20 0,25
0,20 0,25 0,30
SCMT09T308MF SCMT120408MF SCMT120412MF
3755542 3755543 3755544
9,53 12,70 12,70
0,8 0,8 1,2
0,80 0,80 1,00
2,00 2,00 2,50
2,50 3,50 4,00
0,15 0,15 0,20
0,25 0,25 0,30
0,35 0,35 0,40
TCMT110208MF TCMT16T308MF TCMT16T312MF
3755547 3755548 3755549
11,00 16,50 16,50
0,8 0,8 1,2
0,80 0,80 1,00
2,00 2,00 2,50
2,00 3,00 3,50
0,10 0,15 0,20
0,20 0,25 0,30
0,30 0,30 0,35
f/rev min 0,10 0,12 0,15 0,20 0,15 0,20
f/rev max 0,25 0,30 0,35 0,40 0,35 0,40
TOOLING SYSTEMS
HOLEMAKING
ap max 1,80 2,00 2,50 3,00 3,50 4,00
starting value feed rate (mm/rev) 0,20 0,20 0,25 0,30 0,25 0,30
MILLING
cutting speed (m/min) range
TURNING
cutting conditions
A39
kennametal.com
A45
A48
A17
Turning Inserts • Carbide Cast Iron • Finishing • Positive Inserts
LF cutting conditions
TURNING
cutting speed (m/min) range
K1 K2 K3
300 240 210 KCK20
550 420 350
ISO catalogue number CCMT060204LF CCMT09T304LF CCMT09T308LF CCMT120404LF CCMT120408LF
KCK20 3758167 3758168 3758169 3758170 3755481
L10 6,45 9,67 9,67 12,90 12,90
R 0,4 0,4 0,8 0,4 0,8
ap min 0,40 0,40 0,80 0,40 0,80
starting value depth of cut (mm) 0,80 0,80 1,50 0,80 1,50
DCMT070204LF DCMT11T304LF DCMT11T308LF
3755486 3758172 3755487
7,75 11,63 11,63
0,4 0,4 0,8
0,40 0,40 0,80
0,90 0,90 2,00
2,00 2,00 2,30
0,08 0,08 0,10
0,15 0,20 0,20
0,20 0,30 0,30
SCMT09T304LF SCMT09T308LF SCMT120408LF SCMT120412LF
3755504 3755505 3755507 3755508
9,53 9,53 12,70 12,70
0,4 0,8 0,8 1,2
0,40 0,80 0,80 1,00
1,00 2,00 2,00 2,50
2,00 2,30 3,00 3,00
0,08 0,10 0,10 0,10
0,20 0,20 0,25 0,25
0,30 0,30 0,40 0,40
TCMT110204LF TCMT16T308LF TCMT16T312LF
3755511 3755514 3755515
11,00 16,50 16,50
0,4 0,8 1,2
0,40 0,80 1,20
1,00 2,00 3,00
2,00 2,30 2,30
0,08 0,10 0,10
0,20 0,25 0,25
0,30 0,35 0,40
VBMT160408LF VBMT160412LF
3755526 3755527
16,61 16,61
0,8 1,2
0,60 0,80
1,20 1,50
2,00 2,30
0,08 0,10
0,15 0,20
0,25 0,30
ap max 2,00 2,00 2,30 2,50 3,00
f/rev min 0,08 0,08 0,10 0,08 0,10
starting value feed rate (mm/rev) 0,15 0,20 0,20 0,20 0,25
f/rev max 0,20 0,30 0,30 0,30 0,40
TOOLING SYSTEMS
HOLEMAKING
MILLING
carbide grade
230 150 150
A39
A18
A45
A48
kennametal.com
Turning Inserts • Carbide Non-Ferrous Materials • Roughing
..GP cutting conditions
carbide grade
550 275 170 200 215 KC5410
1000 750 1200 500 500
TURNING
125 125 125 100 100
ISO catalogue number CNGP120401 CNGP120402 CNGP120404 CNGP120408 CNGP120412
KC5410 1785715 1785716 1785717 1785718 1785719
L10 12,90 12,90 12,90 12,90 12,90
R 0,1 0,2 0,4 0,8 1,2
ap min 0,10 0,20 0,30 0,50 0,80
starting value depth of cut (mm) 0,30 0,50 0,80 1,20 2,00
DNGP150402 DNGP150404 DNGP150408 DNGP150604
1560717 1785733 1785734 1785735
15,50 15,50 15,50 15,50
0,2 0,4 0,8 0,4
0,20 0,30 0,50 0,30
0,50 0,80 1,20 0,80
1,80 2,80 3,20 2,80
0,10 0,28 0,30 0,28
0,15 0,35 0,40 0,35
0,20 0,45 0,50 0,45
TNGP160404 TNGP160408
1785740 1785741
16,50 16,50
0,4 0,8
0,30 0,50
0,80 1,20
2,80 3,20
0,28 0,30
0,35 0,40
0,45 0,50
VNGP160401 VNGP160402
1785746 1785747
16,61 16,61
0,1 0,2
0,10 0,20
0,30 0,50
1,00 1,80
0,05 0,10
0,10 0,15
0,10 0,20
f/rev min 0,05 0,10 0,28 0,30 0,30
f/rev max 0,12 0,20 0,45 0,50 0,55
TOOLING SYSTEMS
HOLEMAKING
ap max 1,00 1,80 2,80 3,20 3,50
starting value feed rate (mm/rev) 0,10 0,15 0,35 0,40 0,45
MILLING
cutting speed (m/min) range
N1–N2 N4 N5 N6 N8
A30
kennametal.com
A35
A48
A19
Turning Inserts • Carbide Non-Ferrous Materials • Medium Machining to Finishing
..MS cutting conditions
TURNING
cutting speed (m/min) range
N1–N2 N4 N5 N6 N8
550 275 170 200 215 KC5410
1000 750 1200 500 500
ISO catalogue number CNMS120408 CNMS160608 CNMS190608
KC5410 1560797 1560799 1560801
L10 12,90 16,12 19,34
R 0,8 0,8 0,8
ap min 0,60 0,60 0,60
starting value depth of cut (mm) 1,50 1,50 1,50
DNMS150408
1560803
15,50
0,8
0,60
1,50
2,30
0,15
0,30
0,40
SNMS190612
1560808
19,05
1,2
1,00
2,50
5,00
0,15
0,30
0,45
TNMS220408
1560829
22,00
0,8
0,60
1,50
5,00
0,15
0,30
0,45
VNMS160404 VNMS160408
1560833 1560834
16,61 16,61
0,4 0,8
0,20 0,60
0,50 1,50
2,00 2,30
0,13 0,15
0,25 0,30
0,35 0,40
ap max 2,30 3,00 5,00
f/rev min 0,15 0,15 0,15
starting value feed rate (mm/rev) 0,30 0,30 0,30
f/rev max 0,40 0,40 0,45
TOOLING SYSTEMS
HOLEMAKING
MILLING
carbide grade
125 125 125 100 100
A30
A20
A35
A48
kennametal.com
Turning Inserts • Carbide Non-Ferrous Materials • Medium/Finishing • Positive Inserts
HP cutting conditions
1000 750 1200 500 500
TURNING
550 275 170 200 215 KC5410
ISO catalogue number CCGT060202HP CCGT060204HP CCGT060208HP CCGT09T302HP CCGT09T304HP CCGT09T308HP CCGT120404HP CCGT120408HP
KC5410 1560600 1560389 1623193 1560390 1560651 1623194 1560653 1560655
L10 6,45 6,45 6,45 9,67 9,67 9,67 12,90 12,90
R 0,2 0,4 0,8 0,2 0,4 0,8 0,4 0,8
ap min 0,20 0,40 0,60 0,20 0,40 0,60 0,40 0,60
starting value depth of cut (mm) 0,40 0,80 1,10 0,40 0,80 1,10 0,80 1,10
DCGT070202HP DCGT070204HP DCGT070208HP DCGT11T302HP DCGT11T304HP DCGT11T308HP
1623200 1623271 1785753 1560699 1560714 1560715
7,75 7,75 7,75 11,63 11,63 11,63
0,2 0,4 0,8 0,2 0,4 0,8
0,20 0,40 0,60 0,20 0,40 0,60
0,40 0,80 1,10 0,40 0,80 1,10
1,00 1,80 2,00 1,50 2,00 2,30
0,05 0,08 0,10 0,05 0,08 0,10
0,10 0,15 0,25 0,10 0,15 0,25
0,15 0,30 0,40 0,15 0,30 0,40
TCGT110202HP TCGT110204HP TCGT16T304HP TCGT16T308HP
1623272 1623273 1623274 1623275
11,00 11,00 16,50 16,50
0,2 0,4 0,4 0,8
0,20 0,40 0,40 0,60
0,40 0,70 0,70 1,00
1,00 1,80 3,50 4,00
0,05 0,08 0,08 0,10
0,10 0,15 0,15 0,25
0,15 0,30 0,30 0,40
VBGT110302HP VBGT110304HP VBGT160404HP VBGT160408HP
1910043 1910044 1623278 1623279
11,07 11,07 16,61 16,61
0,2 0,4 0,4 0,8
0,20 0,40 0,40 0,60
0,40 0,70 0,70 1,00
1,00 1,80 3,50 4,00
0,05 0,08 0,08 0,10
0,10 0,15 0,15 0,25
0,15 0,30 0,30 0,40
f/rev min 0,05 0,08 0,10 0,05 0,08 0,10 0,08 0,10
f/rev max 0,15 0,30 0,40 0,15 0,30 0,40 0,30 0,40
TOOLING SYSTEMS
ap max 1,00 1,80 2,00 1,50 2,00 2,30 3,50 4,00
starting value feed rate (mm/rev) 0,10 0,15 0,25 0,10 0,15 0,25 0,15 0,25
MILLING
carbide grade
125 125 125 100 100
HOLEMAKING
cutting speed (m/min) range
N1–N2 N4 N5 N6 N8
A39
kennametal.com
A45
A48
A21
Turning Inserts • Carbide Non-Ferrous Materials • Fine Finishing • Positive Inserts
LF cutting conditions
TURNING
cutting speed (m/min) range
N1–N2 N4 N5 N6 N8
carbide grade
125 125 125 100 100
550 275 170 200 215 KC5410
1000 750 1200 500 500
KC5410 1807220
L10 9,67
R 0,4
ap min 0,30
VBGT110301LF VBGT160402LF VBGT160404LF
1866757 1866761 1866762
11,07 16,61 16,61
0,1 0,2 0,4
0,05 0,10 0,30
0,15 0,20 0,60
ap max 2,00
1,00 1,50 2,00
f/rev min 0,08
starting value feed rate (mm/rev) 0,20
f/rev max 0,30
0,04 0,06 0,08
0,05 0,10 0,15
0,08 0,12 0,20
TOOLING SYSTEMS
HOLEMAKING
MILLING
ISO catalogue number CCGT09T304LF
starting value depth of cut (mm) 0,60
A39
A22
A45
A48
kennametal.com
Turning Inserts • Carbide High-Temperature Alloys • Roughing
RP cutting conditions
10 10 15 15
40 60 30 75 40 75 55 105 KCU25
TURNING
55 140 60 140 70 140 70 170 KCU10
ISO catalogue number CNMG120404RP CNMG120408RP CNMG120412RP CNMG120416RP CNMG160608RP CNMG160612RP CNMG160616RP CNMG190612RP CNMG190616RP
KCU10 4050682 4050689 4050695 4050699 4050701 4050704 – 4050712 4050714
KCU25 4050453 4050057 4050456 4050459 4050461 4050463 4050465 4050468 4050470
L10 12,90 12,90 12,90 12,90 16,12 16,12 16,12 19,34 19,34
R 0,4 0,8 1,2 1,6 0,8 1,2 1,6 1,2 1,6
ap min 0,60 1,00 1,20 1,40 1,00 1,20 1,40 1,20 1,40
starting value depth of cut (mm) 2,00 3,00 3,50 4,00 3,00 3,50 4,00 3,50 4,00
DNMG110408RP DNMG150408RP DNMG150412RP DNMG150416RP DNMG150608RP DNMG150612RP DNMG150616RP
4053374 4053387 4053391 4053393 4053403 4053407 –
4050478 4050482 4050485 – 4050488 4050490 4050491
11,63 15,50 15,50 15,50 15,50 15,50 15,50
0,8 0,8 1,2 1,6 0,8 1,2 1,6
1,00 1,00 1,20 1,40 1,00 1,20 1,40
2,50 2,50 3,00 3,50 2,50 3,00 3,50
4,00 5,00 5,00 5,00 5,00 5,00 5,00
0,20 0,20 0,22 0,25 0,20 0,22 0,25
0,40 0,45 0,50 0,50 0,45 0,50 0,50
0,50 0,60 0,65 0,70 0,60 0,65 0,70
SNMG120408RP SNMG120412RP SNMG120416RP SNMG150612RP SNMG150616RP SNMG190612RP SNMG190616RP
5062108 5062111 5090763 5062113 – 5062117 5062120
4121684 4050518 – 4050519 4121688 4050520 4121690
12,70 12,70 12,70 15,88 15,88 19,05 19,05
0,8 1,2 1,6 1,2 1,6 1,2 1,6
1,00 1,20 1,40 1,20 1,40 1,20 1,40
3,00 3,50 4,00 3,50 4,00 3,50 4,00
6,00 6,00 6,00 7,00 7,00 9,00 9,00
0,20 0,22 0,25 0,22 0,25 0,22 0,25
0,45 0,50 0,50 0,55 0,60 0,60 0,65
0,60 0,65 0,70 0,75 0,80 0,85 0,90
TNMG160408RP TNMG160412RP TNMG220408RP TNMG220412RP TNMG220416RP TNMG270612RP TNMG270616RP TNMG330924RP
5062137 – 5062142 5062145 – 5062147 6353749 5062148
4121698 4121699 4121702 4121704 4121705 – – –
16,50 16,50 22,00 22,00 22,00 27,50 27,50 33,00
0,8 1,2 0,8 1,2 1,6 1,2 1,6 2,4
1,00 1,20 1,00 1,20 1,40 1,20 1,40 2,00
3,00 3,50 3,00 3,50 4,00 3,50 4,00 6,00
6,00 6,00 7,50 7,50 7,50 9,00 9,00 13,00
0,20 0,22 0,20 0,22 0,25 0,22 0,25 0,30
0,45 0,50 0,45 0,50 0,55 0,50 0,55 0,65
0,60 0,65 0,65 0,70 0,75 0,70 0,75 0,90
VNMG160408RP VNMG160412RP
4045167 5090857
4121716 4121717
16,61 16,61
0,8 1,2
1,00 1,20
2,00 2,50
3,50 3,50
0,20 0,22
0,40 0,40
0,50 0,50
WNMG060408RP WNMG080408RP WNMG080412RP WNMG080416RP
4045178 4045185 4045188 –
4121721 4121725 4121726 4121727
6,52 8,69 8,69 8,69
0,8 0,8 1,2 1,6
1,00 1,00 1,20 1,40
3,00 3,00 3,50 4,00
4,00 5,00 5,00 5,00
0,20 0,20 0,22 0,25
0,40 0,45 0,50 0,50
0,50 0,60 0,65 0,70
ap max 3,50 4,50 5,00 5,00 7,00 7,00 8,00 9,00 9,00
A30
kennametal.com
f/rev min 0,18 0,20 0,22 0,25 0,20 0,22 0,25 0,22 0,25
starting value feed rate (mm/rev) 0,30 0,45 0,50 0,50 0,45 0,50 0,50 0,50 0,60
f/rev max 0,40 0,60 0,65 0,70 0,60 0,65 0,70 0,70 0,80
A35
A48
A23
MILLING
carbide grade
15 15 15 15
HOLEMAKING
S1 S2 S3 S4
TOOLING SYSTEMS
cutting speed (m/min) range
Turning Inserts • Carbide High-Temperature Alloys • Medium Machining
MS cutting conditions
TURNING
cutting speed (m/min) range
S1 S2 S3 S4
TOOLING SYSTEMS
HOLEMAKING
MILLING
carbide grade
A24
15 15 15 15
55 140 60 140 70 140 70 170 KCU10
10 10 15 15
40 60 30 75 40 75 55 105 KCU25
ISO catalogue number CNMG120401MS CNMG120402MS CNMG120404MS CNMG120408MS CNMG120412MS CNMG120416MS CNMG160608MS CNMG160612MS CNMG190608MS CNMG190612MS CNMG190616MS
KCU10 5090495 5090494 5090496 5090497 5090498 5090499 5090680 5090681 5090682 5531238 5090684
KCU25 – 4050399 4050402 4050454 4050455 4050458 4050460 4050462 4050466 5062149 4050469
L10 12,90 12,90 12,90 12,90 12,90 12,90 16,12 16,12 19,34 19,34 19,34
R 0,1 0,2 0,4 0,8 1,2 1,6 0,8 1,2 0,8 1,2 1,6
ap min 0,15 0,30 0,40 0,60 1,00 1,20 0,60 1,00 1,00 1,20 1,40
starting value depth of cut (mm) 0,30 0,60 0,80 1,20 2,00 2,50 1,20 2,00 2,00 2,50 2,50
DNMG110408MS DNMG150401MS DNMG150402MS DNMG150404MS DNMG150408MS DNMG150412MS DNMG150604MS DNMG150608MS DNMG150612MS
5090685 5090687 5090686 5090688 5090689 5090740 5090741 5090742 5090743
4050477 – 4050479 4050480 4050481 4050484 4050486 4050487 4050489
11,63 15,50 15,50 15,50 15,50 15,50 15,50 15,50 15,50
0,8 0,1 0,2 0,4 0,8 1,2 0,4 0,8 1,2
0,60 0,15 0,30 0,40 0,60 1,00 0,40 0,80 1,00
1,20 0,30 0,60 0,80 1,20 2,00 0,80 1,50 2,00
3,50 1,00 2,00 3,00 4,00 5,00 3,00 4,00 5,00
0,12 0,05 0,08 0,10 0,12 0,12 0,10 0,12 0,12
0,25 0,10 0,15 0,20 0,25 0,25 0,20 0,25 0,25
0,35 0,12 0,20 0,30 0,35 0,40 0,30 0,35 0,40
SNMG120408MS SNMG120412MS SNMG150608MS SNMG150612MS SNMG190612MS
5090760 5090761 – – –
4121683 4121685 4121686 4121687 4121689
12,70 12,70 15,88 15,88 19,05
0,8 1,2 0,8 1,2 1,2
0,80 1,00 1,00 1,20 1,10
2,50 3,00 3,00 3,50 3,00
4,00 5,00 7,00 7,00 9,00
0,12 0,12 0,12 0,14 0,12
0,25 0,25 0,30 0,30 0,30
0,35 0,40 0,45 0,45 0,50
TNMG160402MS TNMG160404MS TNMG160408MS TNMG220404MS TNMG220408MS TNMG220412MS TNMG270608MS
5090767 5090768 5090769 5090810 5090811 5090812 –
4121695 4121696 4121697 4121700 4121701 4121703 4121706
16,50 16,50 16,50 22,00 22,00 22,00 27,50
0,2 0,4 0,8 0,4 0,8 1,2 0,8
0,30 0,40 0,80 0,40 0,80 1,00 0,80
0,90 1,20 2,50 1,20 2,50 3,00 2,50
2,00 3,00 4,00 8,00 9,00 9,00 11,00
0,08 0,10 0,12 0,10 0,12 0,12 0,12
0,15 0,20 0,25 0,25 0,30 0,30 0,30
0,20 0,30 0,35 0,40 0,45 0,50 0,50
VNMG160401MS VNMG160402MS VNMG160404MS VNMG160408MS VNMG220404MS VNMG220408MS
5090852 5090851 5090853 5090854 5090855 5090856
4121713 4121712 4121714 4121715 4121718 4121719
16,61 16,61 16,61 16,61 22,14 22,14
0,1 0,2 0,4 0,8 0,4 0,8
0,15 0,30 0,40 0,80 0,40 0,80
0,40 0,70 0,90 2,00 0,90 2,00
1,00 2,00 3,00 4,00 8,00 9,00
0,05 0,08 0,10 0,12 0,10 0,12
0,10 0,15 0,20 0,25 0,25 0,30
0,12 0,20 0,30 0,35 0,40 0,45
WNMG060408MS WNMG080401MS WNMG080402MS WNMG080404MS WNMG080408MS
5090890 5090892 5090891 5090893 5090894
4121720 – 4121722 4121723 4121724
6,52 8,69 8,69 8,69 8,69
0,8 0,1 0,2 0,4 0,8
0,80 0,15 0,30 0,40 0,80
2,50 0,50 0,90 1,20 2,50
3,00 1,00 2,00 3,00 4,00
0,12 0,05 0,08 0,10 0,12
0,20 0,10 0,15 0,20 0,25
0,30 0,12 0,20 0,30 0,35
ap max 1,00 1,50 3,00 4,00 5,00 5,00 7,00 7,00 9,00 9,00 9,00
f/rev min 0,05 0,08 0,10 0,12 0,12 0,14 0,12 0,14 0,12 0,12 0,14
starting value feed rate (mm/rev) 0,10 0,15 0,20 0,25 0,25 0,25 0,30 0,30 0,30 0,30 0,30
f/rev max 0,12 0,20 0,30 0,35 0,40 0,40 0,45 0,45 0,45 0,50 0,50
kennametal.com
Turning Inserts • Carbide High-Temperature Alloys • Finishing
FP
carbide grade
15 15 15 15
55 60 70 70 KCU10
140 140 140 170
ISO catalogue number CNMG120404FP CNMG120408FP CNMG120412FP
KCU10 4171824 4050061 4050062
L10 12,90 12,90 12,90
R 0,4 0,8 1,2
ap min 0,20 0,40 0,50
starting value depth of cut (mm) 0,50 1,00 1,20
DNMG110404FP DNMG110408FP DNMG150404FP DNMG150408FP DNMG150412FP DNMG150604FP DNMG150608FP
4171826 4050743 4171827 4171828 4171829 4171830 4171831
11,63 11,63 15,50 15,50 15,50 15,50 15,50
0,4 0,8 0,4 0,8 1,2 0,4 0,8
0,20 0,40 0,20 0,40 0,50 0,20 0,40
0,50 1,00 0,50 1,00 1,20 0,50 1,00
2,00 2,50 2,50 3,00 3,50 2,50 3,00
0,08 0,10 0,08 0,10 0,12 0,08 0,10
0,15 0,20 0,15 0,20 0,25 0,15 0,20
0,25 0,30 0,25 0,30 0,35 0,25 0,30
SNMG120404FP SNMG120408FP
4171835 4171836
12,70 12,70
0,4 0,8
0,20 0,40
0,50 1,00
2,00 2,50
0,08 0,10
0,15 0,20
0,25 0,30
TNMG160404FP TNMG160408FP TNMG160412FP TNMG220404FP TNMG220408FP
4171838 4171839 4171840 4171841 4171842
16,50 16,50 16,50 22,00 22,00
0,4 0,8 1,2 0,4 0,8
0,20 0,40 0,50 0,20 0,40
0,50 1,00 1,20 0,50 1,00
2,50 3,00 3,50 3,00 5,00
0,08 0,10 0,12 0,08 0,10
0,15 0,20 0,25 0,15 0,20
0,25 0,30 0,35 0,25 0,30
VNMG160404FP VNMG160408FP
4171843 4171844
16,61 16,61
0,4 0,8
0,20 0,30
0,40 0,60
2,00 2,50
0,08 0,10
0,15 0,20
0,25 0,30
WNMG060404FP WNMG080404FP WNMG080408FP
4050746 4171849 4171851
6,52 8,69 8,69
0,4 0,4 0,8
0,20 0,20 0,40
0,50 0,50 1,00
2,00 2,00 2,50
0,08 0,08 0,10
0,15 0,15 0,20
0,25 0,25 0,30
f/rev min 0,08 0,10 0,12
f/rev max 0,25 0,30 0,35
TOOLING SYSTEMS
ap max 2,00 2,50 2,50
starting value feed rate (mm/rev) 0,15 0,20 0,25
MILLING
S1 S2 S3 S4
HOLEMAKING
cutting speed (m/min) range
TURNING
cutting conditions
A30
kennametal.com
A35
A48
A25
Turning Inserts • Carbide High-Temperature Alloys • Medium/Finishing • Positive Inserts
HP cutting conditions
TURNING
cutting speed (m/min) range
S1 S2 S3 S4
55 140 60 140 70 140 70 170 KCU10
10 10 15 15
40 60 30 75 40 75 55 105 KCU25
ISO catalogue number CCGT060202HP CCGT060204HP CCGT060208HP CCGT09T302HP CCGT09T304HP CCGT09T308HP CCGT120402HP CCGT120404HP CCGT120408HP
KCU10 4045134 4045137 – 4045141 4045194 4045196 4045198 4045199 4045200
KCU25 4050372 4050403 4050404 4050405 4050406 4050407 4050408 – –
L10 6,45 6,45 6,45 9,67 9,67 9,67 12,90 12,90 12,90
R 0,2 0,4 0,8 0,2 0,4 0,8 0,2 0,4 0,8
ap min 0,20 0,40 0,60 0,20 0,40 0,60 0,20 0,40 0,60
starting value depth of cut (mm) 0,40 0,80 1,10 0,40 0,80 1,10 0,40 0,80 1,10
DCGT070202HP DCGT070204HP DCGT070208HP DCGT11T302HP DCGT11T304HP DCGT11T308HP
4045237 4045239 4045240 4045241 4045263 4045264
4050421 4050422 – 4050424 4050425 4050426
7,75 7,75 7,75 11,63 11,63 11,63
0,2 0,4 0,8 0,2 0,4 0,8
0,20 0,40 0,60 0,20 0,40 0,60
0,40 0,80 1,10 0,40 0,80 1,10
1,00 1,80 2,00 1,50 2,00 2,30
0,05 0,08 0,10 0,05 0,08 0,10
0,10 0,15 0,25 0,10 0,15 0,25
0,15 0,30 0,40 0,15 0,30 0,40
TCGT110202HP TCGT110204HP TCGT16T302HP TCGT16T304HP TCGT16T308HP
– – – 4045316 4045318
4050434 4050435 4050437 – –
11,00 11,00 16,50 16,50 16,50
0,2 0,4 0,2 0,4 0,8
0,20 0,40 0,20 0,40 0,60
0,40 0,70 0,40 0,70 1,00
1,00 1,80 2,00 3,50 4,00
0,05 0,08 0,05 0,08 0,10
0,10 0,15 0,10 0,15 0,25
0,15 0,30 0,15 0,30 0,40
VBGT110302HP VBGT110304HP VBGT160404HP VBGT160408HP
4045335 4045338 4045342 4045344
– 4050447 4050448 4050449
11,07 11,07 16,61 16,61
0,2 0,4 0,4 0,8
0,20 0,40 0,40 0,60
0,40 0,70 0,70 1,00
1,00 1,80 3,50 4,00
0,05 0,08 0,08 0,10
0,10 0,15 0,15 0,25
0,15 0,30 0,30 0,40
ap max 1,00 1,80 2,00 1,50 2,00 2,30 2,00 3,50 4,00
f/rev min 0,05 0,08 0,10 0,05 0,08 0,10 0,05 0,08 0,10
starting value feed rate (mm/rev) 0,10 0,15 0,25 0,10 0,15 0,25 0,10 0,15 0,25
f/rev max 0,15 0,30 0,40 0,15 0,30 0,40 0,15 0,30 0,40
TOOLING SYSTEMS
HOLEMAKING
MILLING
carbide grade
15 15 15 15
A39
A26
A45
A48
kennametal.com
Turning Inserts • Carbide High-Temperature Alloys • Fine Finishing • Positive Inserts
LF
carbide grade
15 15 15 15
55 60 70 70 KCU10
140 140 140 170
ISO catalogue number CCGT060201LF CCGT060202LF CCGT060204LF CCGT060208LF CCGT09T301LF CCGT09T302LF CCGT09T304LF CCGT09T308LF
KCU10 4045136 4045135 4045138 4045140 4045193 4045142 4045195 4045197
L10 6,45 6,45 6,45 6,45 9,67 9,67 9,67 9,67
R 0,1 0,2 0,4 0,8 0,1 0,2 0,4 0,8
ap min 0,05 0,10 0,30 0,60 0,08 0,18 0,30 0,60
starting value depth of cut (mm) 0,15 0,20 0,60 1,10 0,20 0,40 0,60 1,10
DCGT070201LF DCGT11T301LF
4045238 4045242
7,75 11,63
0,1 0,1
0,05 0,05
0,10 0,10
1,00 1,00
0,04 0,04
0,05 0,05
0,08 0,08
DCMT11T308LF
4045269
11,63
0,8
0,80
2,00
2,30
0,10
0,20
0,30
TCGT110204LF TCGT16T304LF TCGT16T308LF
4044822 4045317 4045319
11,00 16,50 16,50
0,4 0,4 0,8
0,30 0,30 0,60
0,60 0,60 1,10
2,00 2,00 2,30
0,08 0,08 0,10
0,20 0,20 0,25
0,30 0,30 0,40
VBGT110301LF VBGT110302LF VBGT110304LF VBGT160401LF VBGT160402LF VBGT160404LF
4045337 4045336 4045339 4045341 4045340 4045343
11,07 11,07 11,07 16,61 16,61 16,61
0,1 0,2 0,4 0,1 0,2 0,4
0,05 0,10 0,30 0,05 0,10 0,30
0,15 0,20 0,60 0,15 0,20 0,60
1,00 1,50 2,00 1,00 1,50 2,00
0,04 0,06 0,08 0,04 0,06 0,08
0,05 0,10 0,15 0,05 0,10 0,15
0,08 0,12 0,20 0,08 0,12 0,20
f/rev min 0,04 0,06 0,08 0,10 0,04 0,06 0,08 0,10
f/rev max 0,08 0,12 0,20 0,30 0,08 0,12 0,30 0,40
TOOLING SYSTEMS
ap max 1,00 1,50 2,00 2,30 1,00 1,50 2,00 2,30
starting value feed rate (mm/rev) 0,05 0,10 0,15 0,20 0,05 0,10 0,20 0,25
MILLING
S1 S2 S3 S4
HOLEMAKING
cutting speed (m/min) range
TURNING
cutting conditions
A39
kennametal.com
A45
A48
A27
Turning Inserts • PcBN Hard Turning
Edge Preparation Details: cutting conditions
TURNING
cutting speed (m/min) range
..S01015/..S0415: Light machining and finishing, smooth cuts only H1
120
180
260
H2 H3 H4
120 80 80
180 120 120 KBH20
260 180 180
..FW..: Wiper Geometry
ISO catalogue number CNGA120408S01225MT CNGA120412S01225MT
KBH20 5330699 5330833
L10 12,90 12,90
R 0,8 1,2
ap min 0,10 0,12
starting value depth of cut (mm) 0,30 0,30
CNGA120408S01015FWMT CNGA120412S01015FWMT
5330832 5330836
12,90 12,90
0,8 1,2
0,10 0,10
0,20 0,20
0,50 0,50
0,10 0,10
0,15 0,15
0,20 0,20
DNGA150608S01225MT DNGA150612S01015MT
5330850 5330854
15,50 15,50
0,8 1,2
0,12 0,10
0,30 0,30
0,40 0,40
0,10 0,10
0,15 0,15
0,20 0,20
VNGA160412S01225MT
5330873
16,61
1,2
0,10
0,30
0,40
0,10
0,15
0,20
ap max 0,50 0,40
f/rev min 0,10 0,10
starting value feed rate (mm/rev) 0,15 0,15
f/rev max 0,20 0,24
TOOLING SYSTEMS
HOLEMAKING
MILLING
PcBN grade
..S01225/..S0525: Medium machining: From smooth cut to light interrupted cutting conditions
A30
A28
A35
A48
kennametal.com
Turning Inserts • PcBN Hard Turning • Positive Inserts
Edge Preparation Details: cutting conditions
H1
120
180
260
H2 H3 H4
120 80 80
180 120 120 KBH20
260 180 180
PcBN grade
..S01225/..S0525: Medium machining: From smooth cut to light interrupted cutting conditions ..FW..: Wiper Geometry
KBH20 5330136 5330139
L10 9,67 9,67
R 0,4 0,8
ap min 0,08 0,10
CCGW09T308S01015MT CCGW09T308S01225MT
5330138 5330137
9,67 9,67
0,8 0,8
0,10 0,12
0,20 0,30
ap max 0,25 0,30
0,30 0,40
f/rev min 0,08 0,08
starting value feed rate (mm/rev) 0,10 0,15
f/rev max 0,15 0,20
0,08 0,08
0,15 0,15
0,18 0,20
TOOLING SYSTEMS
HOLEMAKING
MILLING
ISO catalogue number CCGW09T304S01015FWMT CCGW09T308S01015FWMT
starting value depth of cut (mm) 0,20 0,20
TURNING
cutting speed (m/min) range
..S01015/..S0415: Light machining and finishing, smooth cuts only
A39
kennametal.com
A45
A48
A29
Toolholders for Negative Inserts
TURNING
Kenclamp™
order number right hand 1875199 1875193 1875212 1875223 1875224 2273091 left hand 1875194 1875196 1875205 1875231 1875230 1875225 2273093
catalogue number
H
B
DCLNR2020K12KC04 DCLNR2525M12KC04 DCLNR2525M16KC06 DCLNR3225P12KC04 DCLNR3232P16KC06 DCLNR3232P19KC06
20 25 25 32 32 32
20 25 25 25 32 32
25,0 125 32,0 32,0 150 32,0 32,0 150 33,0 32,0 170 32,0 40,0 170 33,0 40,0 170 40,0
DCLNL2020K12KC04 DCLNL2525M12KC04 DCLNL2525M16KC06 DCLNL3225P12KC04 DCLNL3225P16KC06 DCLNL3232P16KC06 DCLNL3232P19KC06
20 25 25 32 32 32 32
20 25 25 25 25 32 32
25,0 125 32,0 32,0 150 32,0 32,0 150 33,0 32,0 170 32,0 32,0 170 33,0 40,0 170 33,0 40,0 170 40,0
F
gage insert
shim
shim screw
Torx Plus
clamp assembly
Torx Plus
slotted pin
optional lock pin
4,0 — — — — —
CN..120408 CN..120408 CN..160612 CN..120408 CN..160612 CN..190612
ICSN433 ICSN443 ICSN543 ICSN443 ICSN543 ICSN643
KMSP415IP KMSP415IP KMSP515IP KMSP415IP KMSP515IP KMSP625IP
15 IP 15 IP 15 IP 15 IP 15 IP 25 IP
CM234R ASSY CM234R ASSY CM209R ASSY CM234R ASSY CM209R ASSY CM210R ASSY
15 IP 15 IP 15 IP 15 IP 15 IP 25 IP
SSP025016M SSP025016M SSP025016M SSP025016M SSP025016M SSP025016M
KLM4615IP KLM46L15IP KLM58L15IP KLM46L15IP KLM58L15IP KLM68L25IP
4,0 — — — — — —
CN..120408 CN..120408 CN..160612 CN..120408 CN..160612 CN..160612 CN..190612
ICSN433 ICSN443 ICSN543 ICSN443 ICSN543 ICSN543 ICSN643
KMSP415IP KMSP415IP KMSP515IP KMSP415IP KMSP515IP KMSP515IP KMSP625IP
15 IP 15 IP 15 IP 15 IP 15 IP 15 IP 25 IP
CM234R ASSY CM234R ASSY CM209R ASSY CM234R ASSY CM209R ASSY CM209R ASSY CM210R ASSY
15 IP 15 IP 15 IP 15 IP 15 IP 15 IP 25 IP
SSP025016M SSP025016M SSP025016M SSP025016M SSP025016M SSP025016M SSP025016M
KLM4615IP KLM46L15IP KLM58L15IP KLM46L15IP KLM58L15IP KLM58L15IP KLM68L25IP
shim
shim screw
Torx Plus
L1 LH B3
HOLEMAKING
MILLING
DCLN-KC 95°
TOOLING SYSTEMS
DCSN-KC 45°
order number right hand 2273102
A30
catalogue number
H B
F
L1 LH FA L1A
gage insert
clamp assembly
Torx Plus
slotted pin
optional lock pin
DCSNR2525M12KC04 25 25 32,0 150 35,0 8,2 8,5 CN..120408 ICSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
kennametal.com
Toolholders for Negative Inserts
TURNING
Kenclamp™
catalogue number
H B
F
L1 LH B3
gage insert
shim
shim screw
Torx Plus
clamp assembly
Torx Plus
slotted pin
optional lock pin
DDJNR2020K11KC04 DDJNR2020K15KC06 DDJNR2525M11KC04 DDJNR2525M15KC06 DDJNR3225P15KC06 DDJNR3232P15KC06
20 20 25 25 32 32
20 20 25 25 25 32
25,0 25,0 32,0 32,0 32,0 40,0
125 125 150 150 170 170
30,0 32,0 30,0 32,0 32,0 32,0
2,0 4,0 — — — —
DN..110408 DN..150608 DN..110408 DN..150608 DN..150608 DN..150608
IDSN322 IDSN433 IDSN322 IDSN433 IDSN433 IDSN433
KMSP315IP KMSP415IP KMSP315IP KMSP415IP KMSP415IP KMSP415IP
15 IP 15 IP 15 IP 15 IP 15 IP 15 IP
CM234R ASSY CM234R ASSY CM234R ASSY CM234R ASSY CM234R ASSY CM234R ASSY
15 IP 15 IP 15 IP 15 IP 15 IP 15 IP
SSP025016M SSP025016M SSP025016M SSP025016M SSP025016M SSP025016M
KLM34L9IP KLM46L15IP KLM34L9IP KLM46L15IP KLM46L15IP KLM46L15IP
DDJNL2020K11KC04 DDJNL2020K15KC06 DDJNL2525M11KC04 DDJNL2525M15KC06 DDJNL3225P15KC06 DDJNL3232P15KC06
20 20 25 25 32 32
20 20 25 25 25 32
25,0 25,0 32,0 32,0 32,0 40,0
125 125 150 150 170 171
30,0 32,0 30,0 32,0 32,0 32,0
2,0 4,0 — — — —
DN..110408 DN..150608 DN..110408 DN..150608 DN..150608 DN..150608
IDSN322 IDSN433 IDSN322 IDSN433 IDSN433 IDSN433
KMSP315IP KMSP415IP KMSP315IP KMSP415IP KMSP415IP KMSP415IP
15 IP 15 IP 15 IP 15 IP 15 IP 15 IP
CM234R ASSY CM234R ASSY CM234R ASSY CM234R ASSY CM234R ASSY CM234R ASSY
15 IP 15 IP 15 IP 15 IP 15 IP 15 IP
SSP025016M SSP025016M SSP025016M SSP025016M SSP025016M SSP025016M
KLM34L9IP KLM46L15IP KLM34L9IP KLM46L15IP KLM46L15IP KLM46L15IP
gage insert
shim
shim screw
Torx Plus
clamp assembly
Torx Plus
slotted pin
optional lock pin
HOLEMAKING
order number right hand 2273105 1875197 2273106 1875191 1875208 1875227 left hand 2273107 1875198 2273108 1875192 1875207 1875209
MILLING
DDJN-KC 93°
order number right hand 2273111 2273112
catalogue number
H B
F
L1 LH B3
DDNNR2020K15KC06 20 20 10,0 125 40,0 2,5 DN..150608 IDSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M DDNNR2525M15KC06 25 25 13,0 150 40,0 — DN..150608 IDSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M
kennametal.com
TOOLING SYSTEMS
DDNN-KC 63°
KLM46L15IP KLM46L15IP
A31
Toolholders for Negative Inserts
TURNING
Kenclamp™
DSDN-KC 45°
catalogue number DSDNN2525M12KC04 DSDNN2525M15KC06 DSDNN3232P19KC06
H 25 25 32
gage shim B F L1 LH insert shim screw 25 12,0 150 36,0 SN..120408 ISSN443 KMSP415IP 25 12,0 150 42,0 SN..150612 ISSN543 KMSP515IP 32 15,5 170 44,0 SN..190612 ISSN643 KMSP625IP
Torx clamp Torx slotted Plus assembly Plus pin 15 IP CM234R ASSY 15 IP SSP025016M 15 IP CM209R ASSY 15 IP SSP025016M 25 IP CM210R ASSY 25 IP SSP025016M
optional lock pin KLM46L15IP KLM58L15IP KLM68L25IP
MILLING
order number 1875211 1875216 2273139
HOLEMAKING
DSRN-KC 75°
catalogue number
H
B
F L1 LH FA
gage insert
shim
shim screw
Torx Plus
clamp assembly
Torx Plus
slotted pin
DSRNR2525M12KC04 25 25 27,0 150 32,0 3,3 SN..120408 ISSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M
optional lock pin KLM46L15IP
TOOLING SYSTEMS
order number right hand 1875228
A32
kennametal.com
Toolholders for Negative Inserts
TURNING
Kenclamp™
DSSN-KC 45°
H B
F
L1 LH FA L1A
gage insert
shim
shim screw
Torx Plus
clamp assembly
Torx Plus
slotted pin
optional lock pin KLM46L15IP
DSSNL2525M12KC04 25 25 32,0 150 36,0 8,4 8,7 SN..120408 ISSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M
KLM46L15IP
HOLEMAKING
DSSNR2525M12KC04 25 25 32,0 150 36,0 8,4 9,6 SN..120408 ISSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M
DTGN-KC 90°
order number right hand 2273441 left hand 1875234
catalogue number
H
B
F
L1 LH B3
gage insert
shim
shim screw
Torx Plus
clamp assembly
Torx Plus
slotted pin
DTGNR2525M16KC04 25 25 32,0 150 25,0 — TN..160408 ITSN323 KMSP315IP 15 IP CM234R ASSY 15 IP SSP025016M
optional lock pin KLM34L9IP
DTGNL2525M22KC04 25 25 32,0 150 32,0 3,0 TN..220408 ITSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
kennametal.com
MILLING
catalogue number
A33
TOOLING SYSTEMS
order number right hand 1875195 left hand 1875203
Toolholders for Negative Inserts Kenclamp™
H1
H
B
F 3q
93q
TURNING
L1
order number right hand 2439399 2439401 2439443 left hand 2439400 2439402 2439444
catalogue number
H B
F
L1 LH
gage insert
shim
shim screw
Torx Plus
clamp assembly
Torx Plus
slotted pin
optional lock pin
DVJNR2020K16KC04 20 20 25,0 125 46,0 VN..160408 IVSN322 KMSP315IP 15 IP CM215R ASSY 15 IP SSP025016M DVJNR2525M16KC04 25 25 32,0 150 46,0 VN..160408 IVSN322 KMSP315IP 15 IP CM215R ASSY 15 IP SSP025016M DVJNR3225P16KC04 32 25 32,0 170 46,0 VN..160408 IVSN322 KMSP315IP 15 IP CM215R ASSY 15 IP SSP025016M
KLM34L9IP KLM34L9IP KLM34L9IP
DVJNL2020K16KC04 20 20 25,0 125 46,0 VN..160408 IVSN322 KMSP315IP 15 IP CM215R ASSY 15 IP SSP025016M DVJNL2525M16KC04 25 25 32,0 150 46,0 VN..160408 IVSN322 KMSP315IP 15 IP CM215R ASSY 15 IP SSP025016M DVJNL3225P16KC04 32 25 32,0 170 46,0 VN..160408 IVSN322 KMSP315IP 15 IP CM215R ASSY 15 IP SSP025016M
KLM34L9IP KLM34L9IP KLM34L9IP
HOLEMAKING
MILLING
DVJN-KC 93°
TOOLING SYSTEMS
DVVN-KC 72,5°
order number 2439455 2439456
A34
catalogue gage shim number H B F L1 LH insert shim screw DVVNN2020K16KC04 20 20 10,0 150 48,0 VN..160408 IVSN322 KMSP315IP DVVNN2525M16KC04 25 25 12,0 150 48,0 VN..160408 IVSN322 KMSP315IP
Torx clamp Plus assembly 15 IP CM215R ASSY 15 IP CM215R ASSY
Torx slotted Plus pin 15 IP SSP025016M 15 IP SSP025016M
optional lock pin KLM34L9IP KLM34L9IP
kennametal.com
Toolholders for Negative Inserts
TURNING
Kenclamp™
order number right hand 2439476 2439471 2273451 1908860 1908862 left hand 2439472 2273455 1908861
catalogue number
H
B
F
DWLNR2020K06KC04 DWLNR2020K08KC04 DWLNR2525M06KC04 DWLNR2525M08KC04 DWLNR3232P08KC04
20 20 25 25 32
20 20 25 25 32
25,0 25,0 32,0 32,0 40,0
L1 LH B3 125 125 150 150 170
31,0 33,0 25,0 25,0 25,0
— — — 4,0 —
gage insert
shim
shim screw
Torx Plus
clamp assembly
Torx Plus
slotted pin
optional lock pin
WN..060408 WN..080408 WN..060408 WN..080408 WN..080408
IWSN322 IWSN433 IWSN322 IWSN433 IWSN433
KMSP315IP KMSP415IP KMSP315IP KMSP415IP KMSP415IP
15 IP 15 IP 15 IP 15 IP 15 IP
CM234R ASSY CM234R ASSY CM234R ASSY CM234R ASSY CM234R ASSY
15 IP 15 IP 15 IP 15 IP 15 IP
SSP025016M SSP025016M SSP025016M SSP025016M SSP025016M
KLM34L9IP KLM4615IP KLM34L9IP KLM4615IP KLM4615IP
MILLING
DWLN-KC 95°
DWLNL2020K08KC04 20 20 25,0 125 33,0 — WN..080408 IWSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP DWLNL2525M06KC04 25 25 32,0 150 25,0 — WN..060408 IWSN322 KMSP315IP 15 IP CM234R ASSY 15 IP SSP025016M KLM34L9IP DWLNL2525M08KC04 25 25 32,0 150 25,0 4,0 WN..080408 IWSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP
HOLEMAKING
Boring Bars for Negative Inserts
Steel shank with through coolant.
order catalogue number number D D min F L1 CS right hand 2441867 A25RDCLNR12KC04 25 32,0 17,0 200 1/4-18 NPT 2441931 A32SDCLNR12KC04 32 40,0 22,0 250 1/4-18 NPT 2441933 A40TDCLNR12KC04 40 50,0 27,0 300 1/4-18 NPT left hand 2441930 A25RDCLNL12KC04 25 32,0 17,0 200 1/4-18 NPT 2441932 A32SDCLNL12KC04 32 40,0 22,0 250 1/4-18 NPT 2441934 A40TDCLNL12KC04 40 50,0 27,0 300 1/4-18 NPT
kennametal.com
F°
gage insert
shim
shim screw
Torx Plus
clamp assembly
slotted pin
Torx Plus
-12.0 CN.120408 — — 15 IP CM234R ASSY SSP025016M 15 IP -12.0 CN.120408 ICSN433 KMSP415IP 15 IP CM234R ASSY SSP025016M 15 IP -9.0 CN..120408 ICSN433 KMSP415IP 15 IP CM234R ASSY SSP025016M 15 IP -12.0 CN.120408 — — 15 IP CM234R ASSY SSP025016M 15 IP -12.0 CN.120408 ICSN433 KMSP415IP 15 IP CM234R ASSY SSP025016M 15 IP -9.0 CN.120408 ICSN433 KMSP415IP 15 IP CM234R ASSY SSP025016M 15 IP
A35
TOOLING SYSTEMS
A-DCLN-KC 95°
Boring Bars for Negative Inserts Kenclamp™
TURNING
Steel shank with through coolant.
HOLEMAKING
MILLING
A-DDUN-KC 93°
order number right hand 2441939 2441941 2441945 2441947 left hand 2441940 2441946 2441948
catalogue number A25RDDUNR11KC04 A32SDDUNR11KC04 A32SDDUNR15KC06 A40TDDUNR15KC06
D D min 25 32 32 40
32,0 40,0 40,0 50,0
F
L1
CS
17,0 22,0 22,0 27,0
200 250 250 300
1/4-18 NPT 1/4-18 NPT 1/4-18 NPT 1/4-18 NPT
F° P° -12.0 -12.0 -12.0 -9.0
-5.0 -5.0 -6.0 -5.0
gage insert
shim
shim screw
Torx Plus
DN..110408 — — — DN..110408 IDSN322 KMSP315IP 15 IP DN..150608 IDSN433 KMSP415IP 15 IP DN..150608 IDSN433 KMSP415IP 15 IP
clamp assembly
slotted pin
Torx Plus
CM234R ASSY CM234R ASSY CM234R ASSY CM234R ASSY
SSP025016M SSP025016M SSP025016M SSP025016M
15 IP 15 IP 15 IP 15 IP
A25RDDUNL11KC04 25 32,0 17,0 200 1/4-18 NPT -12.0 -5.0 DN..110408 — — — CM234R ASSY SSP025016M 15 IP A32SDDUNL15KC06 32 40,0 22,0 250 1/4-18 NPT -12.0 -6.0 DN..150608 IDSN433 KMSP415IP 15 IP CM234R ASSY SSP025016M 15 IP A40TDDUNL15KC06 40 50,0 27,0 300 1/4-18 NPT -9.0 -5.0 DN..150608 IDSN433 KMSP415IP 15 IP CM234R ASSY SSP025016M 15 IP
Steel shank with through coolant.
TOOLING SYSTEMS
A-DVUN-KC 93°
order number right hand 2441916 2441918 left hand 2441917 2441919
A36
catalogue number
D D min
F
L1
CS
F°
gage insert
shim
shim screw
Torx Plus
clamp assembly
slotted pin
Torx Plus
A32SDVUNR16KC04 32 40,0 22,0 250 1/4-18 NPT -10.5 VN..160408 IVSN322 KMSP315IP 15 IP CM234R ASSY SSP025016M 15 IP A40TDVUNR16KC04 40 50,0 27,0 300 1/4-18 NPT -10.0 VN..160408 IVSN322 KMSP315IP 15 IP CM215R ASSY SSP025016M 15 IP A32SDVUNL16KC04 32 40,0 22,0 250 1/4-18 NPT -10.5 VN..160408 IVSN322 KMSP315IP 15 IP CM234R ASSY SSP025016M 15 IP A40TDVUNL16KC04 40 50,0 27,0 300 1/4-18 NPT -10.0 VN..160408 IVSN322 KMSP315IP 15 IP CM215R ASSY SSP025016M 15 IP
kennametal.com
Boring Bars for Negative Inserts Kenclamp™
TURNING
Steel shank with through coolant.
order number right hand 2441921 2441923 2441925 2441927 left hand 2441924 2441926
catalogue number A25RDWLNR06KC04 A25RDWLNR08KC04 A32SDWLNR08KC04 A40TDWLNR08KC04
D D min 25 25 32 40
32,0 32,0 40,0 50,0
F
L1
CS
F°
17,0 17,0 22,0 27,0
200 200 250 300
1/4-18 NPT 1/4-18 NPT 1/4-18 NPT 1/4-18 NPT
-14.0 -12.0 -14.0 -14.0
gage insert
shim
shim screw
Torx Plus
WN..060408 — — — WN..080408 — — — WN..080408 IWSN433 KMSP415IP 15 IP WN..080408 IWSN433 KMSP415IP 15 IP
clamp assembly
slotted pin
Torx Plus
CM234R ASSY CM234R ASSY CM234R ASSY CM234R ASSY
SSP025016M SSP025016M SSP025016M SSP025016M
15 IP 15 IP 15 IP 15 IP
MILLING
A-DWLN-KC 95°
A25RDWLNL08KC04 25 32,0 17,0 200 1/4-18 NPT -12.0 WN..080408 — — — CM234R ASSY SSP025016M 15 IP A32SDWLNL08KC04 32 40,0 22,0 250 1/4-18 NPT -14.0 WN..080408 IWSN433 KMSP415IP 15 IP CM234R ASSY SSP025016M 15 IP
HOLEMAKING
Steel shank with through coolant.
order number right hand 2447150 2447152 2447476 2447533 2447478 left hand 2447151 2447473 2447534
catalogue number
D D min
F
L1 L2 40 50 50 55 55
F°
gage insert
shim
shim pin
punch pin
toggle lever
lever screw
Torx Plus
1/4-18 NPT 1/4-18 NPT 1/4-18 NPT 1/4-18 NPT 1/4-18 NPT
-12.0 -10.0 -10.0 -10.0 -11.0
— 515.018 515.022 515.018 515.022
A25TPCLNR12 A32UPCLNR12 A32UPCLNR16 A40VPCLNR12 A40VPCLNR16
25 32 32 40 40
32,0 40,0 50,0 50,0 50,0
17,0 22,0 22,0 27,0 27,0
CN..120408 CN..120408 CN..160612 CN..120408 CN..160612
— 512.112 512.117 512.112 512.117
— 513.023 513.025 513.023 513.025
511.022 511.023 511.025 511.023 511.025
514.122 514.123 514.125 514.123 514.125
10 IP 15 IP 15 IP 15 IP 15 IP
A25TPCLNL12 A32UPCLNL12 A40VPCLNL12
25 32 40
32,0 40,0 50,0
17,0 300 40 1/4-18 NPT -12.0 CN..120408 22,0 350 50 1/4-18 NPT -10.0 CN..120408 27,0 400 55 1/4-18 NPT -10.0 CN..120408
— 512.112 512.112
— — 511.022 513.023 515.018 511.023 513.023 515.018 511.023
514.122 514.123 514.123
10 IP 15 IP 15 IP
kennametal.com
300 350 350 400 400
CS
A37
TOOLING SYSTEMS
A-PCLN 95°
Boring Bars for Negative Inserts Kenclamp™
TURNING
Steel shank with through coolant.
A-PSKN 75°
catalogue number A32UPSKNR12
D D min 32
40,0
F
L1
L2 L1A
22,0 350 52
gage insert
CS
3,0 1/4-18 NPT SN..120408
shim
shim pin
punch pin
toggle lever
lever screw
Torx Plus
512.063
513.023
515.018
511.023
514.124
15 IP
shim
shim pin
punch pin
toggle lever
lever screw
Torx Plus
MILLING
order number right hand 2447482
Steel shank with through coolant.
TOOLING SYSTEMS
HOLEMAKING
A-PWLN 95°
order number right hand 1244113 1244115 1194440 1244118 1244120 left hand 1191396 1244114 1244116 1244117 1244119
A38
catalogue number
D D min
F
L1 L2
CS
F°
gage insert
A16RPWLNR06 A20SPWLNR06 A25RPWLNR08 A32SPWLNR08 A40TPWLNR08
16 20 25 32 40
27,0 25,0 32,0 40,0 50,0
11,0 13,0 17,0 22,0 27,0
200 250 200 250 300
32 — — 50 54
1/8-27 NPT 1/8-27 NPT 1/4-18 NPT 1/4-18 NPT 1/4-18 NPT
-12.0 -14.0 -12.0 -10.0 -8.0
WN..060404 WN..060408 WN..080408 WN..080408 WN..080408
— — — — 512.135 513.023 512.135 513.023 512.135 513.023
— — 515.018 515.018 515.018
511.030 511.030 511.023 511.023 511.023
514.112 514.112 514.123 514.123 514.123
8 IP 8 IP 15 IP 15 IP 15 IP
A16RPWLNL06 A20SPWLNL06 A25RPWLNL08 A32SPWLNL08 A40TPWLNL08
16 20 25 32 40
27,0 25,0 32,0 40,0 50,0
11,0 13,0 17,0 22,0 27,0
200 250 200 250 300
32 — — 50 54
1/8-27 NPT 1/8-27 NPT 1/4-18 NPT 1/4-18 NPT 1/4-18 NPT
-12.0 -14.0 -12.0 -10.0 -8.0
WN..060404 WN..060408 WN..080408 WN..080408 WN..080408
— — — — 512.135 513.023 512.135 513.023 512.135 513.023
— — 515.018 515.018 515.018
511.030 511.030 511.023 511.023 511.023
514.112 514.112 514.123 514.123 514.123
8 IP 8 IP 15 IP 15 IP 15 IP
kennametal.com
Toolholders for Positive Inserts
TURNING
Screw-On
catalogue number
H
B
F
L1
LH
gage insert
shim
shim screw
hex
insert screw
Torx
SCLCR1010M06 SCLCR1212N09 SCLCR1616H09 SCLCR2020K09 SCLCR2020K12
10 12 16 20 20
10 12 16 20 20
12,0 16,0 20,0 25,0 25,0
150 160 100 125 125
12,0 16,0 15,8 15,8 19,8
CC..060204 CC..09T308 CC..09T308 CC..09T308 CC..120408
— — SKCP343 SKCP343 SKCP453
— — SRS3 SRS3 SRS4
— — 3.5 mm 3.5 mm 4 mm
MS1153 MS1155 MS1156 MS1156 MS1158
T7 T15 T15 T15 T15
SCLCL1212N09 SCLCL1616H09 SCLCL2020K09
12 16 20
12 16 20
16,0 20,0 25,0
160 100 125
16,0 15,8 15,8
CC..09T308 CC..09T308 CC..09T308
— SKCP343 SKCP343
— SRS3 SRS3
— 3.5 mm 3.5 mm
MS1155 MS1156 MS1156
T15 T15 T15
catalogue number
H
B
F
L1
LH
gage insert
shim
shim screw
hex
insert screw
Torx
SCLCRF1010M06Q SCLCRF1212M06Q SCLCRF1616K09Q
10 12 16
10 12 16
10,0 12,0 16,0
150 150 125
11,0 11,0 16,0
CC..060204 CC..060204 CC..09T308
— — SKCP343
— — SRS3
— — 3.5 mm
MS1153 MS1153 MS1156
T7 T7 T15
HOLEMAKING
order number right hand 1097816 1097818 1097819 1097821 1097820 left hand 1097963 1097964 1097966
MILLING
SCLC 95°
order number right hand 1097812 1097813 1097817
kennametal.com
A39
TOOLING SYSTEMS
SCLC-F 95°
Toolholders for Positive Inserts
TURNING
Screw-On
SCRC 75°
catalogue number
H
B
F
L1
LH
FA
gage insert
insert screw
Torx
SCRCR1212N09
12
12
13,0
160
14,0
2,3
CC..09T308
MS1155
T15
catalogue number
H
B
F
L1
LH
gage insert
shim
shim screw
hex
insert screw
Torx
SDJCR1010M07 SDJCR1212N07 SDJCR1212N11 SDJCR1616H07 SDJCR1616H11 SDJCR2020K07 SDJCR2020K11 SDJCR2525M11 SDJCR2525M15
10 12 12 16 16 20 20 25 25
10 12 12 16 16 20 20 25 25
12,0 16,0 16,0 20,0 20,0 25,0 25,0 32,0 32,0
150 160 160 100 100 125 125 150 150
16,0 16,0 22,0 16,0 22,0 16,0 22,0 22,0 32,0
DC..070204 DC..070204 DC..11T308 DC..070204 DC..11T308 DC..070204 DC..11T308 DC..11T308 DC..150408
— — — — SKDP343 — SKDP343 SKDP343 SKDP453
— — — — SRS3 — SRS3 SRS3 SRS4
— — — — 3.5 mm — 3.5 mm 3.5 mm 4 mm
MS1153 MS1153 MS1155 MS1153 MS1156 MS1153 MS1156 MS1156 MS1158
T7 T7 T15 T7 T15 T7 T15 T15 T15
SDJCL1212N11 SDJCL1616H11 SDJCL2020K07 SDJCL2020K11 SDJCL2525M11 SDJCL2525M15
12 16 20 20 25 25
12 16 20 20 25 25
16,0 20,0 25,0 25,0 32,0 32,0
160 100 125 125 150 150
22,0 22,0 16,0 22,0 22,0 32,0
DC..11T308 DC..11T308 DC..070204 DC..11T308 DC..11T308 DC..150408
— SKDP343 — SKDP343 SKDP343 SKDP453
— SRS3 — SRS3 SRS3 SRS4
— 3.5 mm — 3.5 mm 3.5 mm 4 mm
MS1155 MS1156 MS1153 MS1156 MS1156 MS1158
T15 T15 T7 T15 T15 T15
MILLING
order number right hand 1097828
TOOLING SYSTEMS
HOLEMAKING
SDJC 93°
order number right hand 1097848 1097849 1097850 1244972 1097851 1244974 1097853 1097854 1097855 left hand 1098000 1098001 1244968 1098003 1192473 1098004
A40
kennametal.com
Toolholders for Positive Inserts
TURNING
Screw-On
order number right hand 1097844 1097845 1097846
catalogue number
H
B
F
L1
LH
gage insert
shim
shim screw
hex
insert screw
Torx
SDJCRF1010M07Q SDJCRF1212M07Q SDJCRF1616K11Q
10 12 16
10 12 16
10,0 12,0 16,0
150 150 125
16,0 16,0 22,0
DC..070204 DC..070204 DC..11T308
— — SKDP343
— — SRS3
— — 3.5 mm
MS1153 MS1153 MS1156
T7 T7 T15
catalogue number
H
B
F
L1
LH
FA
gage insert
shim
shim screw
hex
insert screw
Torx
SSBCR2525M12
25
25
22,0
150
21,0
3,1
SC..120408
SKSP453
SRS4
4 mm
MS1158
T15
TOOLING SYSTEMS
order number right hand 1097867
HOLEMAKING
SSBC 75°
MILLING
SDJC-F 93°
kennametal.com
A41
Toolholders for Positive Inserts
TURNING
Screw-On
SSDC 45°
HOLEMAKING
MILLING
order number 1098005 1098006 1098007
catalogue number SSDCN1212N09 SSDCN1616H09 SSDCN2020K09
H 12 16 20
B 12 16 20
F 6,0 8,0 10,0
L1 160 100 125
LH 18,0 18,0 18,0
gage insert SC..09T308 SC..09T308 SC..09T308
shim — SKSP343 SKSP343
shim screw — SRS3 SRS3
hex — 3.5 mm 3.5 mm
insert screw MS1155 MS1156 MS1156
Torx T15 T15 T15
SSSC 45°
catalogue number
H
B
SSSCR1212N09 SSSCR1616H09 SSSCR2020K12
12 16 20
12 16 20
LH
FA
L1A
gage insert
shim
shim screw
hex
insert screw
Torx
16,0 160 18,0 20,0 100 18,0 25,0 125 25,0
5,8 6,1 8,1
6,1 6,1 8,3
SC..09T308 SC..09T308 SC..120408
— SKSP343 SKSP453
— SRS3 SRS4
— 3.5 mm 4 mm
MS1155 MS1156 MS1158
T15 T15 T15
F
L1
TOOLING SYSTEMS
order number right hand 1097808 1097809 1097810
A42
kennametal.com
Toolholders for Positive Inserts Screw-On
0˚
TURNING
0˚
STJC-F 93°
catalogue number
H
B
F
L1
LH
gage insert
insert screw
Torx
STJCRF1212M11Q
12
12
12,0
150
16,0
TC..110204
MS1153
T7
catalogue number
H
B
F
L1
LH
gage insert
shim
shim screw
hex
insert screw
Torx
SVJBR1212N11 SVJBR1616H11 SVJBR1616H16 SVJBR2020K11 SVJBR2020K16 SVJBR2525M16 SVJBR3225P16
12 16 16 20 20 25 32
12 16 16 20 20 25 25
16,0 20,0 20,0 25,0 25,0 32,0 32,0
160 100 100 125 125 150 170
22,0 22,0 35,0 26,0 35,0 35,0 35,0
VB..110304 VB..110304 VB..160408 VB..110304 VB..160408 VB..160408 VB..160408
— — SKVN343 — SKVN343 SKVN343 SKVN343
— — SRS3 — SRS3 SRS3 SRS3
— — 3.5 mm — 3.5 mm 3.5 mm 3.5 mm
MS1153 MS1153 MS1156 MS1153 MS1156 MS1156 MS1156
T7 T7 T15 T7 T15 T15 T15
SVJBL1212N11 SVJBL1616H11 SVJBL1616H16 SVJBL2020K11 SVJBL2020K16 SVJBL2525M16 SVJBL3225P16
12 16 16 20 20 25 32
12 16 16 20 20 25 25
16,0 20,0 20,0 25,0 25,0 32,0 32,0
160 100 100 125 125 150 170
22,0 22,0 35,0 26,0 35,0 35,0 35,0
VB..110304 VB..110304 VB..160408 VB..110304 VB..160408 VB..160408 VB..160408
— — SKVN343 — SKVN343 SKVN343 SKVN343
— — SRS3 — SRS3 SRS3 SRS3
— — 3.5 mm — 3.5 mm 3.5 mm 3.5 mm
MS1153 MS1153 MS1156 MS1153 MS1156 MS1156 MS1156
T7 T7 T15 T7 T15 T15 T15
MILLING
order number right hand 1772197
order number right hand 1097800 1097801 1244959 1252235 1097802 1097803 1244992 left hand 1097945 1097946 1244957 1252234 1097947 1097948 1192560
kennametal.com
A43
TOOLING SYSTEMS
HOLEMAKING
SVJB 93°
Toolholders for Positive Inserts
TURNING
Screw-On
HOLEMAKING
MILLING
SVJB-F 93°
order number right hand 1097797 1097798 1097799
catalogue number
H
B
F
L1
LH
gage insert
insert screw
Torx
SVJBRF1010M11Q SVJBRF1212M11Q SVJBRF1616K16Q
10 12 16
10 12 16
10,0 12,0 16,0
150 150 125
23,0 23,0 31,0
VB..110304 VB..110304 VB..160408
MS1153 MS1153 MS1155
T7 T7 T15
LH 26,0 33,0 26,0 33,0
gage insert VB..110304 VB..160408 VB..110304 VB..160408
SVVB 72,5°
catalogue number SVVBN1212N11 SVVBN1616H16 SVVBN2020K11 SVVBN2020K16
H 12 16 20 20
B 12 16 20 20
F 6,0 8,0 10,0 10,0
L1 160 100 125 125
shim — SKVN343 — SKVN343
shim screw — SRS3 — SRS3
hex — 3.5 mm — 3.5 mm
insert screw MS1153 MS1156 MS1153 MS1156
Torx T7 T15 T7 T15
TOOLING SYSTEMS
order number 1097990 1244961 1244962 1097992
A44
kennametal.com
Toolholders for Positive Inserts
TURNING
Screw-On
order number right hand 1097732
catalogue number
H
B
F
L1
LH
gage insert
shim
shim screw
hex
insert screw
Torx
SWLCR2020K06
20
20
25,0
125
16,0
WC..06T308
SKWP343
SRS3
3.5 mm
MS1156
T15
Boring Bars for Positive Inserts
MILLING
SWLC 95°
A-SCLC 95°
order number right hand 1098168 1098178 1098225 1098239 left hand 1098173 1098183 1098231 1098244
kennametal.com
catalogue number
D
D min
F
L1
A
CS
F°
gage insert
insert screw
Torx
A10KSCLCR06 A12MSCLCR06 A16RSCLCR09 A20SSCLCR09
10 12 16 20
13,0 16,0 20,0 25,0
7,0 9,0 11,0 13,0
125 150 200 250
3,2 4,0 4,0 4,0
— 1/16-27 NPT 1/8-27 NPT 1/8-27 NPT
-7.0 -6.0 -7.0 -5.0
CC..060204 CC..060204 CC..09T308 CC..09T308
MS1153 MS1153 MS1155 MS1155
T7 T7 T15 T15
A10KSCLCL06 A12MSCLCL06 A16RSCLCL09 A20SSCLCL09
10 12 16 20
13,0 16,0 20,0 25,0
7,0 9,0 11,0 13,0
125 150 200 250
3,2 4,0 4,0 4,0
— 1/16-27 NPT 1/8-27 NPT 1/8-27 NPT
-7.0 -6.0 -7.0 -5.0
CC..060204 CC..060204 CC..09T308 CC..09T308
MS1153 MS1153 MS1155 MS1155
T7 T7 T15 T15
A45
TOOLING SYSTEMS
HOLEMAKING
Steel shank with through coolant.
Boring Bars for Positive Inserts Screw-On
TURNING
Steel shank with through coolant.
HOLEMAKING
MILLING
A-SDUC 93°
order number right hand 1886506 1098187 1098197 1886508 1098146 left hand 1886505 1098192 1098202 1886507 1098148
catalogue number
D
D min
F
L1
A
CS
F°
gage insert
insert screw
Torx
A10KSDUCR07 A12MSDUCR07 A16RSDUCR07 A16RSDUCR11 A20SSDUCR11
10 12 16 16 20
13,0 16,0 20,0 20,0 25,0
7,0 9,0 11,0 11,0 13,0
125 150 200 200 250
3,2 — — — —
— 1/16-27 NPT 1/8-27 NPT 1/8-27 NPT 1/8-27 NPT
-7.0 -4.0 -4.0 -6.0 -5.0
DC..070204 DC..070204 DC..070204 DC..11T308 DC..11T308
MS1153 MS1153 MS1153 MS1155 MS1155
T7 T7 T7 T15 T15
A10KSDUCL07 A12MSDUCL07 A16RSDUCL07 A16RSDUCL11 A20SSDUCL11
10 12 16 16 20
13,0 16,0 20,0 20,0 25,0
7,0 9,0 11,0 11,0 13,0
125 150 200 200 250
3,2 — — — —
— 1/16-27 NPT 1/8-27 NPT 1/8-27 NPT 1/8-27 NPT
-7.0 -4.0 -4.0 -6.0 -5.0
DC..070204 DC..070204 DC..070204 DC..11T308 DC..11T308
MS1153 MS1153 MS1153 MS1155 MS1155
T7 T7 T7 T15 T15
Steel shank with through coolant.
TOOLING SYSTEMS
A-SVQB 107,5°
order number right hand 1098232 left hand 1098233
A46
catalogue number
D
D min
F
L1
CS
F°
gage insert
insert screw
Torx
A16RSVQBR11
16
20,0
11,0
200
1/8-27 NPT
-7.0
VB..110304
MS1153
T7
A16RSVQBL11
16
20,0
11,0
200
1/8-27 NPT
-7.0
VB..110304
MS1153
T7
kennametal.com
Boring Bars for Positive Inserts Screw-On
TURNING
Steel shank with through coolant.
order number right hand 1098249 1098275 left hand 1098254 1098278
catalogue number
D
D min
F
L1
CS
gage insert
insert screw
Torx
A20SSVUBR11 A25TSVUBR16
20 25
25,0 32,0
13,0 17,0
250 300
1/8-27 NPT 1/4-18 NPT
VB..110304 VB..160408
MS1153 MS1155
T7 T15
A20SSVUBL11 A25TSVUBL16
20 25
25,0 32,0
13,0 17,0
250 300
1/8-27 NPT 1/4-18 NPT
VB..110304 VB..160408
MS1153 MS1155
T7 T15
MILLING
A-SVUB 93°
A-SWLC 95°
order number right hand 1098062 1098063 1098064 1098065
kennametal.com
catalogue number
D
D min
F
L1
A
CS
F°
gage insert
insert screw
Torx
A10KSWLCR04 A12MSWLCR04 A16RSWLCR06 A20SSWLCR06
10 12 16 20
13,0 16,0 20,0 25,0
7,0 9,0 11,0 13,0
125 150 200 250
3,0 — 4,0 4,0
— 1/16-27 NPT 1/8-27 NPT 1/8-27 NPT
-7.0 -6.0 -7.0 -5.0
WC..040204 WC..040204 WC..06T308 WC..06T308
MS1153 MS1153 MS1155 MS1155
T7 T7 T15 T15
A47
TOOLING SYSTEMS
HOLEMAKING
Steel shank with through coolant.
ISO Carbide Inserts Grades and Grade Descriptions
Coatings provide high-speed capability and are engineered for finishing to light roughing.
P M K N S H
TURNING
wear resistance
Coating
Grade Description
KCU10
Composition: An advanced multilayer PVD coating over a very deformation-resistant unalloyed carbide substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities. Application: The KCU10™ grade is ideal for finishing to general machining of most workpiece materials at a wide range of speed and feed capabilities. Excellent for machining most steels, stainless steels, cast irons, non-ferrous materials, and high-temp alloys with improved edge toughness, notch resistance, and higher cutting speed/feed capability.
KCU25
Composition: An advanced PVD grade with hard AlTiN coating and fine-grain unalloyed substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities. Application: The KCU25™ grade is ideal for general machining of most steels, stainless steels, high-temp alloys, titanium, irons, and non-ferrous materials in a wide range of speeds and feeds with improved edge toughness for interrupted cuts and high feed rates.
05 10 15 20 25 30 35 40 45 P M K N S
P M K N S
— Composition: A PVD TiB2 coating over a very deformation-resistant unalloyed substrate. Application: Designed for roughing, semi-finishing, and finishing of free machining (hypoeutectic <12.2% Si) aluminium, aluminium alloys, and magnesium alloys. The TiB2 coating is harder than TiN and TiAlN coatings and has an extremely smooth surface, resulting in reduced surface friction, speedy chip flow, and outstanding wear resistance. Built-up edge is prevented because this coating has a very low affinity for aluminium. The substrate is unalloyed and fine grained and offers sharp edges, smooth surfaces, and excellent thermal deformation resistance and edge integrity. Inserts with a ground periphery are polished before coating and have a sharp edge. Moulded inserts have a light hone.
KC5410
PVD-Coated Carbide Grades
toughness
H
—
MILLING
Steel Stainless Steel Cast Iron Non-Ferrous High-Temp Alloys Hardened Materials
N
Composition: A specially engineered cobalt-enriched carbide grade with thick MTCVD TiCN-Al2O3-TiOCN coating for maximum wear resistance. Application: An excellent finishing to medium machining grade for a variety of workpiece materials, including most steels, ferritic, martensitic, and PH stainless steels, and cast irons. The cobalt-enriched substrate offers a balanced combination of deformation resistance and edge toughness, while the thick coating layers offer outstanding abrasion resistance and crater wear resistance for high-speed machining. Smooth coating provides resistance to edge build-up and microchipping and produces excellent surface finishes.
KCP10B
HOLEMAKING
— P
K
KCP25B
Composition: A tough cobalt-enriched carbide grade with a multilayer MTCVD TiCN-Al2O3-TiOCN coating with superior interlayer adhesion. Application: Best general-purpose turning grade for most steels and ferritic and martensitic stainless steels. The substrate design ensures adequate deformation resistance with excellent insert edge strength. Coating layers offer good wear resistance over a wide range of machining conditions and the post-coat treatment minimises microchipping and improves coating adhesion to substrate leading to long tool life and improved workpiece finishes.
P
K
— Composition: A tough carbide grade with a thin MTCVD TiCN-Al2O3-TiOCN coating. Application: For heavy roughing of carbon, alloy, and stainless steels. The substrate-coating combination provides unbelievable toughness and operational security allowing high metal removal rates even in most demanding interrupted cuts.
KCP40B
CVD-Coated Carbide Grades
TOOLING SYSTEMS
—
P M
—
A48
kennametal.com
ISO Carbide Inserts Grades and Grade Descriptions
P M K N S H
Steel Stainless Steel Cast Iron Non-Ferrous High-Temp Alloys Hardened Materials wear resistance
Coating
Grade Description
toughness
05 10 15 20 25 30 35 40 45 P
KCK05
Composition: A multilayered coating with moderately thick MTCVD TiCN-Al2O3 layers over a highly deformation-resistant carbide substrate. Application: Designed for high-speed machining of grey and ductile irons. The substrate and coating architecture together with post-coat treatment ensure a tremendous tool life advantage, especially when cutting higher tensile strength ductile and grey irons where workpiece size consistency and reliability of tool life are critical. Excellent both in continuous cuts and varied depths of cut.
TURNING
Coatings provide high-speed capability and are engineered for finishing to light roughing.
K
— P
K
MILLING
KCK15
Composition: A multilayered coating with thick MTCVD TiCN-Al2O3 layers applied over a carbide substrate specifically engineered for cast irons. Application: Delivers consistent performance in high-speed machining of grey and ductile irons. The substrate design permits the insert to stay in the cut for a long time at high speeds with minimum deformation. The thick CVD coating and post-coat treatment provide superior wear resistance ensuring long and consistent tool life. Can be applied both in continuous and lightly interrupted cuts.
P
KCK20
Composition: A specially toughened MTCVD TICN-Al2O3 coating over a wear-resistant substrate. Application: Specifically engineered to maximise coating adhesion and edge strength making this grade ideal in wet interrupted cutting of grey and ductile irons. It can be used in a wide range of applications from finishing to roughing to maximise productivity wherever strength and reliability are needed.
K
— P M
HOLEMAKING
Composition: A multilayer MTCVD TiCN-Al2O3 coated carbide grade. Application: An excellent finishing to medium machining grade for austenitic stainless steels at higher speeds and covers a broad range of steel applications in the P20–P25 range. KCM15B grade in combination with unique geometries have been designed to resist depth-of-cut notching and minimise bur formation. The post-coat treatment reduces coating stresses, improves coating adhesion, minimises microchipping and edge build-up, and improves workpiece finish.
KCM15B
CVD-Coated Carbide Grades
—
—
KCM25B
Composition: A multilayer MTCVD TiCN-Al2O3-TiOCN coated carbide grade. Application: This CVD-coated grade is designed for general-purpose machining of austenitic stainless steels at moderate speeds and feeds. This grade offers an extraordinary combination of toughness, built-up edge resistance, and wear resistance in stainless steel applications.
P M
TOOLING SYSTEMS
Composition: A low content PcBN grade with a PVD TiN/AlTiN coating for added wear resistance. Application: KBH20™ is the ideal PcBN hard turning grade for continuous to lightly interrupted cutting applications. The structure, as well as the different edge preparations, enable repeatable workpiece tolerances, excellent surface finishes, and surface integrity. Typical applications are case-hardened steel components such as gears, shafts, and other drive-train components.
KBH20
PcBN — Polycrystalline Cubic Boron Nitride Grades
—
H —
kennametal.com
A49
Getting started made EASY Your day made EASY Choosing the right tooling can be complicated and timeconsuming. Built on simplicity, we have engineered a new tool that makes every machine operator’s life EASY.
Grooving
Chamfering
Deep Grooving
Profiling
Cut-Off
Facing
Unwilling to sacrifice performance or applications, Kennametal introduces Beyond™ Evolution™. Beyond™ Evolution™ is the new single-side grooving and cut-off tool that also performs multi-directional turning.
Side Turning
Productivity made EASY Active Coolant Control If your coolant delivery is typical to the market, you may be applying more heat to the cutting edge than you think. This reduces tool life and increases cycle time. With Beyond™ Evolution™, you won’t have to change your existing equipment. Whether you are using a high-pressure or low-pressure coolant supply, Beyond™ Evolution™, featuring Active Coolant Control, delivers more tool life and higher Metal Removal Rates (MRR).
Port 3
Port 1 Fan Effect Directs coolant across the top of the insert precisely to the cutting zone underneath the chip and controls temperature.
Chipbreaking Effect Improve chip control in all grooving, cut-off, and multi-directional turning applications.
VDI-Port
Port 2
Smooth surface finish made EASY Triple-V Seating
100%
Superior chip control and grade technology delivers up to 30% higher productivity!
Problem: Traditional single-sided grooving and cut-off systems cannot deliver smooth surface finish due to lack of stability. Solution: The Beyond™ Evolution™ proprietary new Triple-V Seating feature provides functional stability and minimises vibration.
Saving money made EASY Beyond™ Evolution™, featuring Active Coolant Control, Triple-V Seating, and Beyond™ Drive™ grades with Wear Detection Technology, provides longer tool life, maximum stability, and higher Metal Removal Rates (MRR), resulting in up to 30% higher productivity. MILLING
Three contact surfaces provide unmatched stability: When combined with GUP and CF chipbreakers, Triple-V Seating provides excellent surface finish.
TURNING
+30%
V-Back Design
TOOLING SYSTEMS
HOLEMAKING
Top and Bottom-V Precise and secure insert positioning for increased rigidity and dimensional accuracy
Unsurpassed grooving, cut-off, and multi-directional turning load stability.
You can also use our NOVO app to guide you to the correct choice! For more information, please visit kennametal.com/novo. NOVO: The Digital Source for Delivering Smart Machining Solutions
Grooving and Cut-Off
alternate choice
first choice
GUP Precision Moulded • Metric
W 2,125 2,511 3,125 3,125 4,125 4,125 5,125 5,125 6,125 6,125 8,125 10,125
W tol ± 0,050 0,050 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075
RR 0,20 0,20 0,20 0,40 0,40 0,80 0,40 0,80 0,40 0,80 0,80 1,20
KCU10 6013031 6013032 6013033 6013034 6012944 – 6012946 6012947 6012948 6012949 6012961 6012963
LI 8,97 8,97 9,60 9,60 10,19 10,19 12,25 12,25 14,60 14,60 17,47 20,80
KCU25 5532930 5532931 5941056 5941057 5941071 5941083 5533212 5533214 5533120 5533124 5532941 5533220
KCU25
SSC 2 2 3 3 4 4 5 5 6 6 8 10
KCU10
ISO catalogue number EG0212M02U02GUP EG0251M02U02GUP EG0312M03U02GUP EG0312M03U04GUP EG0412M04U04GUP EG0412M04U08GUP EG0512M05U04GUP EG0512M05U08GUP EG0612M06U04GUP EG0612M06U08GUP EG0812M08U08GUP EG1012M10U12GUP
MILLING
TURNING
• High performance in all materials.
P M K N S H
• Engineered geometry for chip control in side turning.
• Positive chipbreaker lowers cutting forces.
Beyond™ Evolution™ Grooving Inserts
SSC 2 3 3 4 4 5 5 6 6 6 8 8 10
W 2,000 3,000 3,000 4,000 4,000 5,000 5,000 6,000 6,000 7,000 8,000 8,000 10,000
W tol ± 0,025 0,025 0,025 0,025 0,025 0,025 0,025 0,025 0,025 0,025 0,025 0,025 0,025
RR 0,20 0,20 0,40 0,40 0,80 0,40 0,80 0,40 0,80 0,80 0,80 1,20 1,20
LI 8,80 9,40 9,60 10,10 10,10 12,20 12,20 14,50 14,50 14,50 17,40 17,40 20,70
KCU10 6012687 6012688 6012689 6012690 6012701 6012702 6012703 6012704 6012705 6012707 6012708 – 6012711
KCU25
KCU10
ISO catalogue number EG0200M02P02GUP EG0300M03P02GUP EG0300M03P04GUP EG0400M04P04GUP EG0400M04P08GUP EG0500M05P04GUP EG0500M05P08GUP EG0600M06P04GUP EG0600M06P08GUP EG0700M06P08GUP EG0800M08P08GUP EG0800M08P12GUP EG1000M10P12GUP
TOOLING SYSTEMS
HOLEMAKING
GUP Precision Ground • Metric
alternate choice
• More precise widths and better repeatability.
first choice
• High performance in all materials.
P M K N S H
• Engineered geometry for chip control in side turning.
• Positive chipbreaker lowers cutting forces.
SSC = To correspond with the SSC on the toolholder.
KCU25 5988771 5941101 5941102 5941103 5941104 5988774 5988775 5988772 5988773 – 5988777 5988778 –
SSC = To correspond with the SSC on the toolholder.
A52
kennametal.com
Grooving and Cut-Off Beyond Evolution™ Grooving Inserts
TURNING
alternate choice
first choice
• High performance in all materials.
P M K N S H
• >180° cutting edge.
• First choice in profiling.
™
SSC 2 3 4 5 6 8
W 2,120 3,125 4,125 5,125 6,125 8,125
W tol ± 0,050 0,075 0,075 0,075 0,075 0,075
RC 1,060 1,560 2,060 2,560 3,060 4,060
KCU10 6231902 6013037 6012970 – – 6012973
LI 8,97 9,60 10,20 12,20 14,60 17,50
KCU25
ISO catalogue number ER0212M02U00GUP ER0312M03U00GUP ER0412M04U00GUP ER0512M05U00GUP ER0612M06U00GUP ER0812M08U00GUP
KCU10
GUP Full Radius Precision Moulded • Metric
KCU25 6231905 5534274 – 5534278 5534290 5534292
MILLING
alternate choice
first choice
• More precise widths and better repeatability.
• High performance in all materials.
P M K N S H
• >180° cutting edge.
• First choice in profiling.
SSC = To correspond with the SSC on the toolholder.
W 2,000 3,000 4,000 5,000 6,000 8,000
W tol ± 0,025 0,025 0,025 0,025 0,025 0,025
RC 1,000 1,500 2,000 2,500 3,000 4,000
LI 8,91 9,50 10,10 12,20 14,50 17,40
KCU10 6231903 6012720 6012721 6012722 6012723 6012724
KCU25 6231906 5988780 5988781 5988782 5988783 5988785
KCU25
SSC 2 3 4 5 6 8
KCU10
ISO catalogue number ER0200M02P00GUP ER0300M03P00GUP ER0400M04P00GUP ER0500M05P00GUP ER0600M06P00GUP ER0800M08P00GUP
HOLEMAKING
GUP Full Radius Precision Ground • Metric
TOOLING SYSTEMS
SSC = To correspond with the SSC on the toolholder.
kennametal.com
A53
Grooving and Cut-Off
TURNING
Left Hand
Neutral
Right Hand
Left Hand
Neutral
Right Hand
first choice
alternate choice
• Excellent surface finish.
P M K N S H
• First choice for steel.
• Positive chipbreaker lowers cutting forces.
Beyond™ Evolution™ Cut-Off Inserts
SSC 1B 1B 1B 2 2 2 3 3 3 4 4 4 5
W 1,404 1,400 1,404 2,000 2,000 2,000 3,000 3,000 3,000 4,000 4,000 4,000 5,000
W tol ± 0,050 0,050 0,050 0,050 0,050 0,050 0,075 0,075 0,075 0,075 0,075 0,075 0,075
LI 9,00 9,00 9,00 8,97 8,97 8,97 9,60 9,60 9,60 10,19 10,19 10,19 12,20
R — — 6 — — 6 — — 6 — — 6 —
L 6 — — 6 — — 6 — — 6 — — —
RR 0,15 0,15 — 0,20 0,20 — 0,20 0,20 — 0,20 0,20 — 0,30
RL — 0,15 0,15 — 0,20 0,20 — 0,20 0,20 — 0,20 0,20 0,30
KCU25
ISO catalogue number EC014M1BL06CF01 EC014M1BN00CF01 EC014M1BR06CF01 EC020M02L06CF02 EC020M02N00CF02 EC020M02R06CF02 EC030M03L06CF02 EC030M03N00CF02 EC030M03R06CF02 EC040M04L06CF02 EC040M04N00CF02 EC040M04R06CF02 EC050M05N00CF03
KCU25 5533516 5533081 5533517 5533150 5533082 5533151 5941074 5941073 5941075 5941077 5941076 5941078 5533518
SSC = To correspond with the SSC on the toolholder.
TOOLING SYSTEMS
HOLEMAKING
MILLING
CF Precision Moulded • Metric
A54
kennametal.com
Grooving and Cut-Off Beyond Evolution • Inserts • CF Geometry ™
™
• Positive chipbreaker lowers cutting forces. • First choice for stainless steel and difficult to cut materials. • Sharp corners and increased lead angles.
first choice
alternate choice
TURNING
• Increased chip control.
P M K N S H
Left Hand
Neutral
Right Hand
Left Hand
Neutral
Right Hand
SSC 1B 1B 1B 1B 1B 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 5
W 1,400 1,400 1,400 1,400 1,400 2,000 2,000 2,000 2,000 2,000 2,000 3,000 3,000 3,000 3,000 3,000 3,000 4,000 4,000 4,000 4,000 5,000
W tol ± 0,025 0,025 0,025 0,025 0,025 0,025 0,025 0,025 0,025 0,025 0,025 0,025 0,025 0,025 0,025 0,025 0,025 0,025 0,025 0,025 0,025 0,020
LI 9,00 9,00 9,00 9,00 9,00 8,95 8,95 8,94 9,04 8,94 8,95 9,48 9,48 9,48 9,63 9,48 9,48 10,01 10,01 10,16 10,01 12,22
R — — — 6 12 — — — — 6 12 — — — — 6 12 — — — 6 —
L 6 12 — — — 6 12 — — — — 6 12 — — — — 6 — — — —
RR — — — — — — — — 0,20 — — — — — 0,20 — — — — 0,20 — 0,30
KCU25 6442340 6442339 6442471 6442472 6442473 6442475 6442474 6442476 6442488 6442477 6442479 6442480 6442337 6442481 6442336 6442482 6442338 6442483 6442484 6442489 6442485 6442502
HOLEMAKING
catalogue number EC014M1BPL06CF00 EC014M1BPL12CF00 EC014M1BPN00CF00 EC014M1BPR06CF00 EC014M1BPR12CF00 EC020M02PL06CF00 EC020M02PL12CF00 EC020M02PN00CF00 EC020M02PN00CF02 EC020M02PR06CF00 EC020M02PR12CF00 EC030M03PL06CF00 EC030M03PL12CF00 EC030M03PN00CF00 EC030M03PN00CF02 EC030M03PR06CF00 EC030M03PR12CF00 EC040M04PL06CF00 EC040M04PN00CF00 EC040M04PN00CF02 EC040M04PR06CF00 EC050M05PN00CF03
MILLING
CF Precision Ground • Metric
TOOLING SYSTEMS
SSC = To correspond with the SSC on the toolholder.
kennametal.com
A55
Grooving and Cut-Off
TURNING
Left Hand
Neutral
Right Hand
Left Hand
Neutral
Right Hand
first choice
alternate choice
• First choice for cast iron.
P M K N S H
• Leverage for interrupted cuts or hardened skin.
• Ultimate solution in edge stability.
Beyond™ Evolution™ Cut-Off Inserts
SSC 1B 1B 1B 2 2 3 3 3 4 4 4 5 6 8
W 1,400 1,400 1,400 2,000 2,000 3,000 3,000 3,000 4,000 4,000 4,000 5,000 6,000 8,000
W tol ± 0,050 0,050 0,050 0,050 0,050 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075
LI 9,00 9,00 9,02 8,98 9,00 9,60 9,60 9,60 10,20 10,20 10,20 12,20 14,59 17,50
R — — 6 — 6 — — 6 — — 6 — — —
L 6 — — — — 6 — — 6 — — — — —
RR 0,20 0,15 — 0,20 — 0,20 0,20 — 0,20 0,20 — 0,30 0,30 0,40
RL 0,20 0,15 0,20 0,20 0,20 — 0,20 0,20 — 0,20 0,20 0,30 0,30 0,40
KCU25
ISO catalogue number EC014M1BL06CM02 EC014M1BN00CM01 EC014M1BR06CM02 EC020M02N00CM02 EC020M02R06CM02 EC030M03L06CM02 EC030M03N00CM02 EC030M03R06CM02 EC040M04L06CM02 EC040M04N00CM02 EC040M04R06CM02 EC050M05N00CM03 EC060M06N00CM03 EC080M08N00CM04
KCU25 5533519 5533089 5533520 5533090 5533522 5941085 5941079 5941086 5941087 5941080 5941088 5533523 5533093 5533525
SSC = To correspond with the SSC on the toolholder.
TOOLING SYSTEMS
HOLEMAKING
MILLING
CM Precision Moulded • Metric
A56
kennametal.com
Grooving and Cut-Off Beyond Evolution™ Cut-Off Inserts
Neutral
Right Hand
Left Hand
Neutral
Right Hand
first choice
alternate choice
TURNING
Left Hand
• Can apply most aggressive feed rates.
P M K N S H
• First choice in steel when additional stability is required.
• Strong chip control due to concave edge.
™
SSC 2 2 2 3 3 3 4 4 4 5 6 6
W 2,000 2,000 2,000 3,000 3,000 3,000 4,000 4,000 4,000 5,000 6,000 7,000
W tol ± 0,050 0,050 0,050 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075
LI 9,00 8,98 9,00 9,60 9,60 9,60 10,20 10,20 10,20 12,25 14,59 14,60
R — — 6 — — 6 — — 6 — — —
L 6 — — 6 — — 6 — — — — —
RR 0,20 0,20 — 0,20 0,20 — 0,20 0,20 — 0,30 0,30 0,40
RL — 0,20 0,20 — 0,20 0,20 — 0,20 0,20 0,30 0,30 0,40
KCU25 5533528 5533156 5533529 5941089 5941081 5941090 5941091 5941082 5941092 5533526 5533096 5533527
TOOLING SYSTEMS
HOLEMAKING
SSC = To correspond with the SSC on the toolholder.
MILLING
ISO catalogue number EC020M02L06CR02 EC020M02N00CR02 EC020M02R06CR02 EC030M03L06CR02 EC030M03N00CR02 EC030M03R06CR02 EC040M04L06CR02 EC040M04N00CR02 EC040M04R06CR02 EC050M05N00CR03 EC060M06N00CR03 EC070M06N00CR04
KCU25
CR Precision Moulded • Metric
kennametal.com
A57
Grooving and Cut-Off Beyond™ Evolution™ Integral Toolholders
• Offers the greatest stability. • Straight clearance for unlimited workpiece diameters.
TURNING
• Through the pocket coolant capable.
Left Hand
TOOLING SYSTEMS
HOLEMAKING
MILLING
Integral Straight • Metric
order number right hand 5953960 5953958 5953959 5953957 5939452 5939448 5939451 5939447 5939450 5939446 5939449 5939445 5939444 5939443 5954258 5954254 5954253 5954249 5954248 5954256 5954252 5954251 5954247 5954246 5954250 5954244
catalogue number EVSMR2020K0216 EVSMR2525M0216 EVSMR2020K0222 EVSMR2525M0226 EVSMR2020K0316C EVSMR2525M0316C EVSMR2020K0322C EVSMR2525M0326C EVSMR2020K0416C EVSMR2525M0416C EVSMR2020K0422C EVSMR2525M0426C EVSMR3232P0426C EVSMR3232P0432C EVSMR2020K0516C EVSMR2525M0516C EVSMR2525M0526C EVSMR3232P0526C EVSMR3232P0532C EVSMR2020K0616C EVSMR2525M0616C EVSMR2525M0626C EVSMR3232P0626C EVSMR3232P0632C EVSMR2525M0826C EVSMR3232P0832C
SSC CD H1 H 2 2 2 2 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6 8 8
16 16 22 26 16 16 22 26 16 16 22 26 26 32 16 16 26 26 32 16 16 26 26 32 26 32
20 25 20 25 20 25 20 25 20 25 20 25 32 32 20 25 25 32 32 20 25 25 32 32 25 32
20 25 20 25 20 25 20 25 20 25 20 25 32 32 20 25 25 32 32 20 25 25 32 32 25 32
B H2 L1 FS LH 20 25 20 25 20 25 20 25 20 25 20 25 32 32 20 25 25 32 32 20 25 25 32 32 25 32
27 32 29 34 29 34 30 35 29 34 30 35 42 42 29 34 35 42 42 29 34 34 42 43 35 43
125 150 125 150 125 150 125 150 125 150 125 150 170 170 125 150 150 170 170 125 150 150 170 170 150 170
19 24 19 24 19 24 19 24 18 23 18 23 30 30 18 23 23 30 30 17 25 25 32 29 21 28
31 31 38 42 37 37 43 47 37 37 43 47 47 53 37 37 47 47 53 37 37 47 47 55 49 55
CF
CS
Torx clamp screw
— — — — M8X1 G1/8-28 M8X1 G1/8 M8X1 G1/8 M8X1 G1/8 G1/8 G1/8 M8X1 G1/8-28 G1/8-28 G1/8-28 G1/8-28 M8X1 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28
— — — — M8X1 G1/8-28 M8X1 G1/8 M8X1 G1/8 M8X1 G1/8 G1/8 G1/8 M8X1 G1/8-28 G1/8-28 G1/8-28 G1/8-28 M8X1 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28
— — MS2091 MS2091 MS1595 MS1595 MS1595 MS1595 MS1595 MS1595 MS1595 MS1595 MS1970 MS1970 MS1595 MS1970 MS1970 MS1970 MS1970 MS1595 MS1970 MS1970 MS1970 MS1490 MS1490 MS1490
Torx clamp screw
Torx
MS1160 MS1160 — — — — — — — — — — — — — — — — — — — — — — — —
T20 T20 25 IP 25 IP T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T45 T45 T45 (continued)
A58
kennametal.com
Grooving and Cut-Off Beyond Evolution™ Integral Toolholders ™
catalogue number EVSML2020K0216 EVSML2525M0216 EVSML2020K0222 EVSML2525M0226 EVSML2020K0316C EVSML2525M0316C EVSML2020K0322C EVSML2525M0326C EVSML2020K0416C EVSML2525M0416C EVSML2020K0422C EVSML2525M0426C EVSML3232P0426C EVSML3232P0432C EVSML2525M0516C EVSML2525M0526C EVSML3232P0526C EVSML3232P0532C EVSML3232P0626C EVSML3232P0632C EVSML2525M0826C EVSML3232P1032C
SSC CD H1 H 2 2 2 2 3 3 3 3 4 4 4 4 4 4 5 5 5 5 6 6 8 10
16 16 22 26 16 16 22 26 16 16 22 26 26 32 16 26 26 32 26 32 26 32
20 25 20 25 20 25 20 25 20 25 20 25 32 32 25 25 32 32 32 32 25 32
20 25 20 25 20 25 20 25 20 25 20 25 32 32 25 25 32 32 32 32 25 32
B H2 L1 FS LH 20 25 20 25 20 25 20 25 20 25 20 25 32 32 25 25 32 32 32 32 25 32
27 32 29 34 29 34 30 35 29 34 30 35 42 42 34 35 42 42 42 43 35 43
125 150 125 150 125 150 125 150 125 150 125 150 170 170 150 150 170 170 170 170 150 170
19 24 19 24 19 24 19 24 18 23 18 23 30 30 23 23 30 30 29 29 21 28
31 31 38 42 37 37 43 47 37 37 43 47 47 53 37 47 47 53 47 55 49 55
CF
CS
Torx clamp screw
— — — — M8X1 G1/8-28 M8X1 G1/8-28 M8X1 G1/8 M8X1 G1/8 G1/8 G1/8 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28
— — — — M8X1 G1/8-28 M8X1 G1/8-28 M8X1 G1/8 M8X1 G1/8 G1/8 G1/8 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28
— — MS2091 MS2091 MS1595 MS1595 MS1595 MS1595 MS1595 MS1595 MS1595 MS1595 MS1970 MS1970 MS1970 MS1970 MS1970 MS1970 MS1970 MS1490 MS1490 MS1490
Torx clamp screw
Torx
MS1160 MS1160 — — — — — — — — — — — — — — — — — — — —
T20 T20 25 IP 25 IP T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T45 T45 T45
MILLING
order number left hand 5953956 5953954 5953955 5953953 5939442 5939438 5939441 5939437 5939440 5939436 5939439 5939435 5939433 5939432 5954235 5954234 5954220 5954219 5954218 5954217 5954231 5954214
TURNING
(Integral Straight • Metric — continued)
screw order number 1099645 1127019 1124104 1020977 2263299 1094300 1106668 1621087 1931147 1132523 1732924
Nm 7 9 18 4 17 12 12 9 9 5 4
torque in. lbs. 62 80 159 35 151 106 106 80 80 44 35
thread M5 M6 M8 M4 M8 M6 M6 M6 M5 M4 M4
socket T20 T25 T30 T15 T45 T30 T30 T25 25IP T15 T25
wrench catalogue number KT20 KT25 KT30L KT15 KT45 KT30 KT30 KT25 K25IP KT15 KT25
wrench order number 1022703 1022725 3782185 1022701 1018227 1099676 1099676 1022725 2050113 1022701 1022725
TOOLING SYSTEMS
screw catalogue number MS1160 MS1162 MS1163 MS1273 MS1490 MS1595 MS1970 MS2002 MS2091 191.916 MS1944
HOLEMAKING
SSC = To correspond with the SSC on the insert.
kennametal.com
A59
Grooving and Cut-Off Beyond™ Evolution™ Integral Toolholders
• Through the pocket coolant capable.
TURNING
• Reinforced for added support in specific workpiece diameters.
Left Hand CD = Maximum cut-off depth for solid bars. D max = Maximum bar diameter for deep grooving or cut-off of tubes.
HOLEMAKING
MILLING
Integral Reinforced Straight Top Clamp • Metric
order number right hand 6179757 6179759 5980139 5980762 5980767 5980768 6179755 5980140 5980763 5980138 5980764 5980769 5980761 5980765 5980766 5980770 5980771 5980772 5980775
catalogue number EVSCTR1212K1B16 EVSCTR1212K0216 EVSCTR1616K0216 EVSCTR2020K0216 EVSCTR2525M0216 EVSCTR2525M0226 EVSCTR1212K0316C EVSCTR1616K0316C EVSCTR2020K0316C EVSCTR2525M0316C EVSCTR2020K0326C EVSCTR2525M0326C EVSCTR1616K0416C EVSCTR2020K0416C EVSCTR2020K0426C EVSCTR2525M0426C EVSCTR2525M0432C EVSCTR2525M0526C EVSCTR3232P0540C
SSC CD D max H1 H 1B 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 5 5
16 16 16 16 16 26 16 16 16 16 26 26 16 16 26 26 32 26 40
42 42 42 42 42 62 52 52 52 62 62 62 52 52 62 62 64 62 82
12 12 16 20 25 25 12 16 20 25 20 25 16 20 20 25 25 25 32
12 12 16 20 25 25 12 16 20 25 20 25 16 20 20 25 25 25 32
B H2 H3 L1 FS LH 12 12 16 20 25 25 12 16 20 25 20 25 16 20 20 25 25 25 32
23 23 23 27 32 34 23 24 29 34 34 35 24 29 34 35 39 35 47
4 4 — — — — 4 — — — 4 — — — 4 — 4 — 4
125 125 125 125 150 150 125 125 125 150 125 150 125 125 125 150 150 150 170
11 11 15 19 24 24 11 15 19 24 19 24 14 18 18 23 23 23 30
31 31 31 31 31 42 33 35 37 37 47 47 35 37 47 47 53 47 63
CF
CS
Torx clamp screw
— — — — — — M8X1 M8X1 M8X1 G1/8-28 M8X1 G1/8-28 M8X1 M8X1 M8X1 G1/8-28 G1/8-28 G1/8-28 G1/8-28
— — — — — — M8X1 M8X1 M8X1 G1/8-28 M8X1 G1/8-28 M8X1 M8X1 M8X1 G1/8-28 G1/8-28 G1/8-28 G1/8-28
— — — — — MS2091 MS1944 MS2091 MS1595 MS1595 MS1595 MS1595 MS2091 MS1595 MS1595 MS1595 MS1595 MS1970 MS1490
Torx clamp screw
Torx
MS1160 MS1160 MS1160 MS1160 MS1160 — — — — — — — — — — — — — —
T20 T20 T20 T20 T20 25 IP T25 25 IP T30 T30 T30 T30 25 IP T30 T30 T30 T30 T30 T45
TOOLING SYSTEMS
(continued)
A60
kennametal.com
Grooving and Cut-Off Beyond Evolution™ Integral Toolholders ™
catalogue number EVSCTL1212K1B16 EVSCTL1212K0216 EVSCTL1616K0216 EVSCTL2020K0216 EVSCTL2525M0226 EVSCTL1212K0316C EVSCTL1616K0316C EVSCTL2020K0316C EVSCTL2525M0316C EVSCTL2020K0326C EVSCTL2525M0326C EVSCTL2020K0416C EVSCTL2020K0426C EVSCTL2525M0426C EVSCTL2525M0432C EVSCTL2525M0526C
SSC CD D max H1 H 1B 2 2 2 2 3 3 3 3 3 3 4 4 4 4 5
16 16 16 16 26 16 16 16 16 26 26 16 26 26 32 26
42 42 42 42 62 52 52 52 62 62 62 52 62 62 64 62
12 12 16 20 25 12 16 20 25 20 25 20 20 25 25 25
12 12 16 20 25 12 16 20 25 20 25 20 20 25 25 25
B H2 H3 L1 FS LH 12 12 16 20 25 12 16 20 25 20 25 20 20 25 25 25
23 23 23 27 34 23 24 29 34 34 35 29 34 35 39 35
4 4 — — — 4 — — — 4 — — 4 — 4 —
125 125 125 125 150 125 125 125 150 125 150 125 125 150 150 150
11 11 15 19 24 11 15 19 24 19 24 18 18 23 23 23
31 31 31 31 42 33 35 37 37 47 47 37 47 47 53 47
CF
CS
Torx clamp screw
— — — — — M8X1 M8X1 M8X1 G1/8-28 M8X1 G1/8-28 M8X1 M8X1 G1/8-28 G1/8-28 G1/8-28
— — — — — M8X1 M8X1 M8X1 G1/8-28 M8X1 G1/8-28 M8X1 M8X1 G1/8-28 G1/8-28 G1/8-28
— — — — MS2091 MS1944 MS2091 MS1595 MS1595 MS1595 MS1595 MS1595 MS1595 MS1595 MS1595 MS1970
Torx clamp screw
Torx
MS1160 MS1160 MS1160 MS1160 — — — — — — — — — — — —
T20 T20 T20 T20 25 IP T25 25 IP T30 T30 T30 T30 T30 T30 T30 T30 T30
MILLING
order number left hand 6179760 6179762 5980777 5980780 5980806 6179756 5980778 5980801 5980776 5980802 5980807 5980803 5980804 5980808 5980809 5980810
TURNING
(Integral Reinforced Straight Top Clamp • Metric — continued)
screw order number 1099645 1127019 1124104 1020977 2263299 1094300 1106668 1621087 1931147 1132523 1732924
Nm 7 9 18 4 17 12 12 9 9 5 4
torque in. lbs. 62 80 159 35 151 106 106 80 80 44 35
thread M5 M6 M8 M4 M8 M6 M6 M6 M5 M4 M4
socket T20 T25 T30 T15 T45 T30 T30 T25 25IP T15 T25
wrench catalogue number KT20 KT25 KT30L KT15 KT45 KT30 KT30 KT25 K25IP KT15 KT25
wrench order number 1022703 1022725 3782185 1022701 1018227 1099676 1099676 1022725 2050113 1022701 1022725
TOOLING SYSTEMS
screw catalogue number MS1160 MS1162 MS1163 MS1273 MS1490 MS1595 MS1970 MS2002 MS2091 191.916 MS1944
HOLEMAKING
NOTE: Through the pocket coolant available in seat sizes 3 and higher. SSC = To correspond with the SSC on the insert.
kennametal.com
A61
Grooving and Cut-Off
TURNING
Beyond™ Evolution™ Integral Toolholders
Right Hand CD = Maximum cut-off depth for solid bars. D max = Maximum bar diameter for deep grooving or cut-off of tubes.
HOLEMAKING
MILLING
Integral Reinforced Front Clamp • Metric
order number right hand 6179766 6179767 6179774 6179778 6179770 6179771 6179776 6179780 6179772 6179773 6179777 6179781 left hand 6179922 6179926 6179927 6179932 6179936 6179928 6179933
CS
Torx clamp screw
Torx
— — — — — — — — M8X1 M8X1 M8X1 M8X1
— — — — — — — — M8X1 M8X1 M8X1 M8X1
191.916 191.916 MS1160 MS1160 191.916 191.916 MS1160 MS1160 191.916 191.916 MS1160 MS1160
T15 T15 T20 T20 T15 T15 T20 T20 T15 T15 T20 T20
— — — — — M8X1 M8X1
— — — — — M8X1 M8X1
191.916 191.916 191.916 MS1160 MS1160 191.916 MS1160
T15 T15 T15 T20 T20 T15 T20
catalogue number
SSC
CD
D max
H1
H
B
H2
L1
FS
LH
CF
EVSCFR1212K1B10 EVSCFR1212K1B13 EVSCFR1616K1B16 EVSCFR2020K1B16 EVSCFR1212K0210 EVSCFR1212K0216 EVSCFR1616K0216 EVSCFR2020K0216 EVSCFR1212K0310C EVSCFR1212K0316C EVSCFR1616K0316C EVSCFR2020K0316C
1B 1B 1B 1B 2 2 2 2 3 3 3 3
10 13 16 16 10 16 16 16 10 16 16 16
20 26 32 32 20 32 32 32 20 32 32 32
12 12 16 20 12 12 16 20 12 12 16 20
12 12 16 20 12 12 16 20 12 12 16 20
12 12 16 20 12 12 16 20 12 12 16 20
16 16 21 25 16 16 21 25 17 17 21 25
125 125 125 125 125 125 125 125 125 125 125 125
11 11 15 19 11 11 15 19 11 11 15 19
21 24 27 27 21 27 27 27 22 28 28 28
EVSCFL1212K1B10 EVSCFL1212K0210 EVSCFL1212K0216 EVSCFL1616K0216 EVSCFL2020K0216 EVSCFL1212K0310C EVSCFL1616K0316C
1B 2 2 2 2 3 3
10 10 16 16 16 10 16
20 20 32 32 32 20 32
12 12 12 16 20 12 16
12 12 12 16 20 12 16
12 12 12 16 20 12 16
16 16 16 21 25 17 21
125 125 125 125 125 125 125
11 11 11 15 19 11 15
21 21 27 27 27 22 28
TOOLING SYSTEMS
NOTE: Through the pocket coolant available in seat sizes 3 and higher. SSC = To correspond with the SSC on the insert. screw catalogue number MS1160 MS1162 MS1163 MS1273 MS1490 MS1595 MS1970 MS2002 MS2091 191.916 MS1944
A62
screw order number 1099645 1127019 1124104 1020977 2263299 1094300 1106668 1621087 1931147 1132523 1732924
Nm 7 9 18 4 17 12 12 9 9 5 4
torque in. lbs. 62 80 159 35 151 106 106 80 80 44 35
thread M5 M6 M8 M4 M8 M6 M6 M6 M5 M4 M4
socket T20 T25 T30 T15 T45 T30 T30 T25 25IP T15 T25
wrench catalogue number KT20 KT25 KT30L KT15 KT45 KT30 KT30 KT25 K25IP KT15 KT25
wrench order number 1022703 1022725 3782185 1022701 1018227 1099676 1099676 1022725 2050113 1022701 1022725
kennametal.com
Grooving and Cut-Off Beyond Evolution Integral Face Grooving Boring Bars ™
TURNING
™
Left Hand
MILLING
Left Hand
Right Hand Right Hand
order number right hand 6116521 6116522 left hand 6116528
CS
Torx clamp screw
Torx
12 11
1/4-18 NPT 1/4-18 NPT
MS1160 MS1162
T20 T25
11
1/4-18 NPT
MS1162
T25
catalogue number
SSC
CD
D
D min
D max
L1
FS
A25REVSAR0212M026030 A25REVSAR0312M030035
2 3
12,00 12,00
25 25
26 30
30 35
200 200
A25REVSAL0312M030035
3
12,00
25
30
35
200
HOLEMAKING
Steel Face Grooving Boring Bar • Metric
screw catalogue number MS1160 MS1162 MS1163 MS1273 MS1490 MS1595 MS1970 MS2002 MS2091 191.916 MS1944
kennametal.com
screw order number 1099645 1127019 1124104 1020977 2263299 1094300 1106668 1621087 1931147 1132523 1732924
Nm 7 9 18 4 17 12 12 9 9 5 4
torque in. lbs. 62 80 159 35 151 106 106 80 80 44 35
thread M5 M6 M8 M4 M8 M6 M6 M6 M5 M4 M4
socket T20 T25 T30 T15 T45 T30 T30 T25 25IP T15 T25
wrench catalogue number KT20 KT25 KT30L KT15 KT45 KT30 KT30 KT25 K25IP KT15 KT25
wrench order number 1022703 1022725 3782185 1022701 1018227 1099676 1099676 1022725 2050113 1022701 1022725
A63
TOOLING SYSTEMS
SSC = To correspond with the SSC on the insert.
Grooving and Cut-Off Beyond™ Evolution™ • Cut-Off Blade • Double Ended • Through Coolant
• Universal pocket for holding all insert geometries. • Through coolant active control technology. • For even higher productivity in cut-off and deep-grooving applications.
TURNING
• Assembly wrench supplied with blade.
MILLING
Straight
Reinforced
HOLEMAKING
Beyond Evolution • Cut-Off Blade • Double Ended • Through Coolant
order number neutral hand 6513449 6513450 6513521 6513522 6513523 6513524 6513525 6513526 6513527 6513529
catalogue number
SSC
H
W1
H1
L1
B
CD
assembly wrench
EVBSN26M0233C EVBSN32M0233C EVBSN26J0340C EVBSN26M0340C EVBSN32M0350C EVBSN26J0440C EVBSN26M0440C EVBSN32M0450C EVBSN32M0560C EVBSN32M0660C
2 2 3 3 3 4 4 4 5 6
26 32 26 26 32 26 26 32 32 32
1,65 1,65 — — — — — — — —
21,5 25,1 21,5 21,5 25,1 21,5 21,5 25,1 25,1 25,1
150 150 110 150 150 110 150 150 150 150
2 2 2 2 2 3 3 3 4 5
33 33 40 40 50 40 40 50 60 60
SCW5E SCW5E SCW5E SCW5E SCW5E SCW5E SCW5E SCW5E SCW5E SCW8E
TOOLING SYSTEMS
SSC = To correspond with the SSC on the insert.
A64
kennametal.com
Grooving and Cut-Off Beyond Evolution™ Cut-Off Blades ™
• For deep groove and cut-off applications. • Universal pocket for holding all insert geometries.
TURNING
• Assembly wrench supplied with blade.
Straight
Reinforced
MILLING
Straight
Reinforced
catalogue number
SSC
H
W1
H1
L1
B
CD
assembly wrench
EVBSN19G1B14 EVBSN26J1B15 EVBSN26J1F17 EVBSN19G0220 EVBSN26J0230 EVBSN26M0230 EVBSN32M0250 EVBSN26J0340 EVBSN26M0340 EVBSN32M0350 EVBSN26J0440 EVBSN32M0450 EVBSN26J0540 EVBSN32M0560 EVBSN32M0660 EVBSN52X06120 EVBSN32M0860 EVBSN52X08120
1B 1B 1F 2 2 2 2 3 3 3 4 4 5 5 6 6 8 8
19 26 26 19 26 26 32 26 26 32 26 32 26 32 32 53 32 53
1,15 1,15 1,30 — — — — — — — — — — — — — — —
15,5 21,5 21,5 15,5 21,5 21,5 25,1 21,5 21,5 25,1 21,5 25,1 21,5 25,1 25,1 45,3 25,1 45,3
90 110 110 90 110 150 150 110 150 150 110 150 110 150 150 260 150 260
2 2 2 2 2 2 2 2 2 2 3 3 4 4 5 5 7 7
14 15 17 — — — — — — — — — — — — — — —
SCW5E SCW5E SCW5E SCW5E SCW5E SCW5E SCW5E SCW5E SCW5E SCW5E SCW5E SCW5E SCW5E SCW5E SCW8E SCW8E SCW8E SCW8E
TOOLING SYSTEMS
order number neutral hand 5941706 5941708 5955392 5941707 5941709 5941710 5941724 5941721 5941722 5941725 5941723 5941726 5977635 5977637 5977638 5977640 5977639 5977721
HOLEMAKING
Double-Ended Cut-Off Blade
SSC = To correspond with the SSC on the insert.
kennametal.com
A65
Chip Control Geometries Overview
Select the geometry
TURNING
P M K N S H
first choice alternate choice
Corner Starting Radius Conditions Chip Control
Description Positive rake angle for lower cutting forces.
-GUP
Insert Geometry
Seat Size (SSC) in (mm) in (mm) 1F .008 (0,2) .0024 (0,06) 2 .008 (0,2) .0031 (0,08) .008 (0,2) .0035 (0,09) 3 .016 (0,4) .0043 (0,11) .016 (0,4) .0047 (0,12) 4 .031 (0,8) .0059 (0,15)
Steel Stainless Steel Cast Iron Non-Ferrous High-Temp Alloys Hardened Materials
Plunge Feed Rates inch/rev (mm/rev) .0020 (0,05)
.0040 (0,10)
.0060 (0,15)
.0080 (0,20)
.0100 (0,25)
.0120 (0,30)
MILLING
Recommended Starting Feed Rate Plunge Feed Rates
Corner Radius
Pictorial View of Insert
Recommended Feed Rate Range
Seat Size
HOLEMAKING
Primary Workpiece Material Group P M K N S H
Steel Stainless Steel Cast Iron Non-Ferrous High-Temp Alloys Hardened Materials
first choice
alternate choice
TOOLING SYSTEMS
Chip Control Geometry Designation
Maximum Feed Rate Values Material Group Data above is for P and K material groups. Maximum feed rates should be adjusted by multiplying max feed rate values by following factors for shown material groups.
A66
Feed Factor
M
.8
N
1.2
S
.8
H
.5
kennametal.com
Chip Control Geometries Plunge Feed Rates
alternate choice
Chip Control
Description
Insert Geometry
Seat Size (SSC) 1F 2 3
Positive rake angle for lower cutting forces.
-GUP
4 5 6 8
10 1F 2 3 Stable negative cutting edge allowing for more aggressive applications.
-GUN
4 5 6
8 10
Corner Starting Radius Conditions mm 0,2 0,2 0,2 0,4 0,4 0,8 0,4 0,8 0,4 0,8 1,2 0,8 1,2 1,2 0,2 0,2 0,2 0,4 0,4 0,8 0,4 0,8 0,4 0,8 1,2 0,8 1,2 1,2
mm 0,06 0,08 0,09 0,11 0,12 0,15 0,15 0,16 0,16 0,18 0,20 0,20 0,22 0,24 0,06 0,08 0,09 0,11 0,12 0,15 0,15 0,16 0,16 0,18 0,20 0,20 0,22 0,24
Stainless Steel
K
Cast Iron
N
Non-Ferrous
S
High-Temp Alloys
H
Hardened Materials
Plunge Feed Rates mm/rev 0,05
0,10
0,15
0,20
0,25
0,30
0,35
MILLING
first choice
Steel
HOLEMAKING
P M
TURNING
Plunge feed rates
Maximum Feed Rate Values Material Group Data above is for P and K material groups. Maximum feed rates should be adjusted by multiplying max feed rate values by following factors for shown material groups.
Feed Factor
M
.8
N
1.2
S
.8
H
.5
I.D. and Face Grooving
kennametal.com
TOOLING SYSTEMS
For I.D. and face grooving applications, reduce feed rate by 20%.
A67
Turn and Profile Feed Rates
Turn and profile feed rates Seat Size 1F
Seat Size 2 feed rate (mm/rev)
feed rate (in/rev)
Seat Size 3
Seat Size 4
depth-of-cut (in)
feed rate (in/rev)
feed rate (in/rev)
Seat Size 5
Seat Size 6 feed rate (mm/rev)
depth-of-cut (in)
depth-of-cut (in)
depth-of-cut (mm)
feed rate (mm/rev)
depth-of-cut (mm)
HOLEMAKING
depth-of-cut (mm)
feed rate (mm/rev)
depth-of-cut (mm)
feed rate (mm/rev)
depth-of-cut (in)
MILLING
feed rate (in/rev)
TOOLING SYSTEMS
depth-of-cut (mm)
depth-of-cut (in)
depth-of-cut (in)
depth-of-cut (mm)
TURNING
feed rate (mm/rev)
feed rate (in/rev) feed rate (in/rev) * FNR = Full Nose Radius (continued)
A68
kennametal.com
Turn and Profile Feed Rates • Chip Control Geometries Cut-Off Feed Rates
(Turn and profile feed rates — continued)
Seat Size 8
Seat Size 10 feed rate (mm/rev)
feed rate (in/rev)
Cut-Off Feed Rates
P M K N S H
Plunge feed rates first choice
alternate choice
Geometry
mm 0,06 0,07 0,08 0,09
Cut-Off Feed Rates mm/rev 0,05
0,10
0,15
0,20
0,25
0,30
0,35
0,40
1B 2 3 4 5
0,06 0,07 0,09 0,11 0,13
Stable cutting edge for aggressive feed rates. Primarily in cast iron.
1B 2 3 4 5 6 8
0,06 0,07 0,09 0,11 0,14 0,16 0,14
2 3 4 5 6 8
0,10 0,14 0,16 0,19 0,21 0,23
HOLEMAKING
Positive geometry for reduced cutting forces.
-CF
-CM
Most stable cutting edge for steel.
-CR
TOOLING SYSTEMS
Aggressive geometry for hard to break chips.
Starting Conditions
-CL
Description
Insert Geometry
Seat Size (SSC) 1B 2 3 4
Steel Stainless Steel Cast Iron Non-Ferrous High-Temp Alloys Hardened Materials
MILLING
feed rate (in/rev)
TURNING
depth-of-cut (mm)
depth-of-cut (in)
depth-of-cut (in)
depth-of-cut (mm)
feed rate (mm/rev)
NOTE: For cut-off inserts with a lead angle, maximum feed rate should be reduced by up to 40%.
Maximum Feed Rate Values Material Group Data above is for P and K material groups. Maximum feed rates should be adjusted by multiplying max feed rate values by following factors for shown material groups.
kennametal.com
Feed Factor
M
.8
N
1.2
S
.8
H
.5
A69
Application Data Recommended Starting Speeds • Grooving and Cut-Off
Recommended Starting Speeds [m/min]
TURNING
Material Group
P
M
K
MILLING
N
S
H
K313
KCU10
KCU25
KCM35B
KCP10B
KCP25B
KCK20B
0–1
–
–
–
140
280
350
110
225
270
90
180
213
185
400
450
145
290
365
200
440
490
2
–
–
–
140
200
300
110
160
260
90
130
155
185
270
350
145
200
305
200
300
380
3
–
–
–
140
155
245
110
125
235
90
100
155
170
190
260
140
155
245
600
200
280
4
–
–
–
75
110
170
60
90
160
50
70
110
90
145
200
75
110
180
100
160
220
5
–
–
–
120
200
260
100
160
210
80
130
165
150
220
305
120
200
270
165
240
330
6
–
–
–
110
150
230
85
120
185
70
100
145
120
180
275
110
150
230
130
190
300
1
60
90
120
140
210
280
90
170
245
75
120
135
–
–
–
–
–
–
–
–
–
2
45
75
110
120
200
245
90
150
245
75
110
135
–
–
–
–
–
–
–
–
–
3
35
65
100
120
180
245
90
140
210
75
90
135
–
–
–
–
–
–
–
–
–
1
30
75
120
120
180
245
100
145
225
–
–
–
170
245
440
140
200
360
210
305
550
2
25
70
110
90
150
240
70
120
170
–
–
–
120
195
340
100
160
280
150
245
430
3
20
60
90
60
110
150
50
85
120
–
–
–
120
170
270
100
140
220
150
210
335
1–2
150
370
610
150
550
975
120
440
780
–
–
–
–
–
–
–
–
–
–
–
–
3
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
4
120
275
430
120
365
700
100
290
490
–
–
–
–
–
–
–
–
–
–
–
–
5
45
90
150
90
170
245
70
135
195
–
–
–
–
–
–
–
–
–
–
–
–
6
40
75
150
120
210
305
100
170
245
–
–
–
–
–
–
–
–
–
–
–
–
1
8
30
75
15
55
135
8
40
60
8
35
60
–
–
–
–
–
–
–
–
–
2
8
35
75
15
60
135
8
30
75
8
30
60
–
–
–
–
–
–
–
–
–
3
8
40
75
15
70
150
15
40
75
15
35
60
–
–
–
–
–
–
–
–
–
4
8
45
75
15
70
170
8
50
110
15
45
90
–
–
–
–
–
–
–
–
–
1
–
–
–
30
45
60
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
2
–
–
–
15
30
45
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
3
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
HOLEMAKING
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Mobile Apps The Kennametal mobile app provides easy access to product information and calculators on both iPhone® and Android™ devices. We’ve highlighted a few of the key features...
TOOLING SYSTEMS
There’s an app for that. SPEEDS & FEEDS
PRODUCT AVAILABILITY
CALCULATORS
View speeds and feeds information for metalworking products.
Check global availability of products. View available quantities by providing your Konnect login credentials.
Utilise our machining calculators for milling and drilling applications.
By just scanning the bar code on the insert packet, you can find the most productive cutting conditions for tool life, process time, and chip control.
NOTE: The app is currently only available in the English-language version. We have plans to translate the app in different languages with future releases.
A70
kennametal.com
Kennametal on the Web kennametal.com
FIND THE LATEST PRODUCT INFORMATION Whether your operation is turning, milling, or holemaking, Kennametal brands are the high-performance tooling you need. We offer standard and custom solutions for a wide range of applications. Find information about our most current campaigns and catalogues.
Register on Konnect for the full functionality of the Kennametal online ordering website.
CONTACT US Our customers are important to us. We want to provide you the best customer service in the industry. If you have a comment or question, please send it to us. We strive to respond to all inquiries within 24 hours.
FIND A LOCAL AUTHORISED DISTRIBUTOR IN YOUR AREA Kennametal offers world-class products and services globally. Our distributors know us, and more importantly, they know you. They know better than anyone in the industry how to put the global power of Kennametal to work for you — in your industry, in your region, and for your business.
Beyond™ Evolution™ Grades and Grade Descriptions
P M K N S H
TURNING
Coatings provide high-speed capability and are engineered for finishing to light roughing.
Steel Stainless Steel Cast Iron Non-Ferrous High-Temp Alloys Hardened Materials
wear resistance
Coating
05 10 15 20 25 30 35 40 45
Grade Description
KCU10
Composition: An advanced multilayer PVD coating over a very deformationresistant unalloyed carbide substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities. Application: The KCU10™ grade is ideal for finishing to general machining of most workpiece materials at a wide range of speed and feed capabilities. Excellent for machining most steels, stainless steels, cast irons, non-ferrous materials, and super alloys with improved edge toughness and higher cutting speed/feed capability.
toughness
P M K N S H
Composition: An advanced PVD grade with hard AlTiN coating and fine-grain unalloyed substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities. Application: The KCU25™ grade is ideal for general machining of most steels, stainless steels, high-temp alloys, titanium, irons, and non-ferrous materials in a wide range of speeds and feeds with improved edge toughness for interrupted cuts and high feed rates.
KCU25
MILLING
Grades
— P M K N S
TOOLING SYSTEMS
HOLEMAKING
—
A72
kennametal.com
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Check out our new catalogue app. Available in the Google Play™ Store or the App Store® OR VISIT CATALOGS.KENNAMETAL.COM TODAY.
kennametal.com
Watch a Video
A4 Tooling and Beyond Inserts ™
™
For All Your O.D. and I.D. Applications Primary Application Choose A4 tooling for turning, facing, grooving, face grooving, and cut-off applications across a broad range of workpiece materials. The unique clamping system and versatile insert geometry delivers a very high metal removal rate.
Features and Benefits A4 Grooving and Turning System • One tool for turning, facing, grooving, face-grooving, and cut-off in O.D. and I.D. applications means exceptionally fast cycle times, no turret indexes!
• Versatile design enables one system to handle O.D. and I.D. grooving, face grooving, back turning, undercutting, and even threading operations.
• Extra-long clamping area, ground 120° bottom prism seating surface, and an exclusive top guide rail combine to deliver unsurpassed grooving and side-turning stability!
• Chip control inserts provide excellent chip evacuation in grooving, and offer better chip control in multidirectional turning.
guide rail
• Precise insert positioning is ensured for accurate cuts! • Rigid clamping securely locks insert in place through the toughest cuts.
A4 Chipbreakers
GMN Chipbreaker
A74
GMP Chipbreaker
GMN Chipbreaker
GMP Chipbreaker
GUP Chipbreaker
kennametal.com
TURNING MILLING
The A4™ System Increases Productivity
TOOLING SYSTEMS
HOLEMAKING
• Covers multiple applications. • Reduces tool cost. • Minimises machining time.
kennametal.com
A75
Grooving and Cut-Off
TURNING
GUP Precision Moulded
MILLING
ISO catalogue number A4G0205M02U02GUP A4G0305M03U02GUP A4G0305M03U04GUP A4G0405M04U04GUP A4G0505M05U04GUP A4G0505M05U08GUP A4G0605M06U04GUP A4G0605M06U08GUP A4G0605M06U12GUP A4G0805M08U08GUP A4G1005M10U08GUP
SSC 2 3 3 4 5 5 6 6 6 8 10
A4G-U-GUP
alternate choice
first choice
P M K N S H
A4™ Groove and Turn Inserts
W 2,05 3,05 3,05 4,05 5,05 5,05 6,05 6,05 6,05 8,05 10,05
RR 0,2 0,2 0,4 0,4 0,4 0,8 0,4 0,8 1,2 0,8 0,8
LI 20 20 20 20 25 25 30 30 30 30 30
T 2,0 3,0 3,0 3,4 4,2 4,2 4,5 4,5 4,5 6,0 6,0
KCU10 3791263 – 3791266 3791267 – 3791270 – – – – –
W 2,00 3,00 3,00 4,00 4,00 4,00 5,00 5,00 6,00 6,00 8,00
RR 0,2 0,2 0,4 0,2 0,4 0,8 0,4 0,8 0,4 0,8 0,8
LI 20 20 20 20 20 20 25 25 30 30 30
T 1,9 2,9 2,9 3,3 3,3 3,3 4,1 4,1 4,5 4,5 6,0
KCU10 3781192 3781278 3781279 3781280 3781281 3781282 3781283 – – 3781286 3781287
KCU25 3791279 3791280 3791281 3774691 3791282 3774723 3791283 3791284 3791285 3791286 3791287
SSC = To correspond with the SSC on the toolholder.
A4G-P-GUP
TOOLING SYSTEMS
SSC 2 3 3 4 4 4 5 5 6 6 8
KCU25
ISO catalogue number A4G0200M02P02GUP A4G0300M03P02GUP A4G0300M03P04GUP A4G0400M04P02GUP A4G0400M04P04GUP A4G0400M04P08GUP A4G0500M05P04GUP A4G0500M05P08GUP A4G0600M06P04GUP A4G0600M06P08GUP A4G0800M08P08GUP
KCU10
HOLEMAKING
GUP Precision Ground
KCU25 3781252 3781253 3781254 3781255 3781256 3781257 – 3781259 3781260 3781261 –
SSC = To correspond with the SSC on the toolholder.
A76
kennametal.com
Grooving and Cut-Off A4 Groove and Turn Inserts
TURNING
A4R-P-GUP
alternate choice
first choice
P M K N S H
™
GUP Full Radius Precision Moulded
ISO catalogue number A4R0305M03U00GUP A4R0405M04U00GUP A4R0505M05U00GUP A4R0805M08U00GUP
SSC 3 4 5 8
W 3,05 4,05 5,05 8,05
RC 1,5 2,0 2,5 4,0
LI 20 20 25 30
T — — — 6,5
KCU10 – – 5327663 –
W 3,00 4,00 5,00
RC 1,5 2,0 2,5
LI 20 20 25
T — — —
KCU10 – – –
KCU25 5146918 5136359 5146919 5136423
MILLING
SSC = To correspond with the SSC on the toolholder.
A4R-P-GUP
KCU25 5147211 5147212 5147213
TOOLING SYSTEMS
SSC = To correspond with the SSC on the toolholder.
HOLEMAKING
SSC 3 4 5
KCU25
ISO catalogue number A4R0300M03P00GUP A4R0400M04P00GUP A4R0500M05P00GUP
KCU10
GUP Full Radius Precision Ground
kennametal.com
A77
Grooving and Cut-Off
TURNING
A4G-U-GMP
alternate choice
first choice
P M K N S H
A4™ Groove and Turn Inserts
GMP Precision Moulded
ISO catalogue number A4G0205M02U02GMP A4G0305M03U02GMP A4G0305M03U04GMP A4G0405M04U04GMP A4G0505M05U04GMP A4G0505M05U08GMP A4G0605M06U04GMP
SSC 2 3 3 4 5 5 6
W 2,05 3,05 3,05 4,05 5,05 5,05 6,05
RR 0,2 0,2 0,4 0,4 0,4 0,8 0,4
LI 20 20 20 20 25 25 30
T 2,0 3,5 3,5 3,4 4,2 4,2 4,9
W 2,00 3,00 3,00 4,00 4,00 4,00 5,00 5,00 6,00 6,00
RR 0,2 0,2 0,4 0,2 0,4 0,8 0,4 0,8 0,4 0,8
LI 20 20 20 20 20 20 25 25 30 30
T 2,0 3,5 3,5 — 3,5 3,5 — — 4,9 4,9
KCU10
KCU25
KC5010
KC5025
– – 4034776 – – – –
4114297 4114303 – – – – –
2983982 – 1952746 1952749 1952755 1952758 –
2984013 1952744 1952747 1952750 1923838 – 2263387
KCU10
KCU25
KC5010
KC5025
– – – 4034777 – – – – – –
4114295 4114299 – – – – – – – –
2984015 1952760 1952762 – 1952766 1952768 1923835 1923840 2263414 2263415
2984016 1923833 1952763 1952765 1952767 – – 1952773 – –
MILLING
SSC = To correspond with the SSC on the toolholder.
A4G-P-GMP
KC5025
KC5010
SSC 2 3 3 4 4 4 5 5 6 6
KCU25
HOLEMAKING
ISO catalogue number A4G0200M02P02GMP A4G0300M03P02GMP A4G0300M03P04GMP A4G0400M04P02GMP A4G0400M04P04GMP A4G0400M04P08GMP A4G0500M05P04GMP A4G0500M05P08GMP A4G0600M06P04GMP A4G0600M06P08GMP
KCU10
GMP Precision Ground
TOOLING SYSTEMS
SSC = To correspond with the SSC on the toolholder.
A78
kennametal.com
Grooving and Cut-Off A4 Groove and Turn Inserts
TURNING
A4R-P-GMP
alternate choice
first choice
P M K N S H
™
GMP Full Radius Precision Ground
ISO catalogue number A4R0200M02P00GMP A4R0300M03P00GMP A4R0400M04P00GMP A4R0500M05P00GMP A4R0600M06P00GMP
SSC 2 3 4 5 6
W 2,00 3,00 4,00 5,00 6,00
RC 1,0 1,5 2,0 2,5 3,0
LI 20 20 20 25 30
T 1,7 2,5 — 4,1 4,8
KCU10
KCU25
KC5010
KC5025
4034813 4034815 4034817 4034819 –
4114343 4114345 4114347 – –
2984026 2234826 1952778 1952780 2263403
2984027 2234825 1952779 – –
W 2,05 3,05 3,05 4,05 4,05 5,05 5,05 6,05 6,05 8,05
RR 0,2 0,2 0,4 0,4 0,8 0,4 0,8 0,4 0,8 0,8
LI 20 20 20 20 20 25 25 30 30 30
T 2,0 3,5 3,5 3,4 3,4 4,2 4,2 4,9 4,9 6,4
KCU10
KCU25
KC5010
KC5025
4034718 – – 4034780 4034782 4034786 4034788 4034792 – –
4114296 4114302 4114304 4114309 4114311 4114316 4114318 – – –
2983980 1952700 1952702 1952734 1952736 1952738 1952740 2263361 – 2263378
2983981 1952701 1952733 1952735 1952737 1923836 1923837 2263362 2263375 –
MILLING
SSC = To correspond with the SSC on the toolholder.
A4G-U-GMN
HOLEMAKING
KC5025
KC5010
SSC 2 3 3 4 4 5 5 6 6 8
KCU25
ISO catalogue number A4G0205M02U02GMN A4G0305M03U02GMN A4G0305M03U04GMN A4G0405M04U04GMN A4G0405M04U08GMN A4G0505M05U04GMN A4G0505M05U08GMN A4G0605M06U04GMN A4G0605M06U08GMN A4G0805M08U08GMN
KCU10
GMN Precision Moulded
TOOLING SYSTEMS
SSC = To correspond with the SSC on the toolholder.
kennametal.com
A79
Grooving and Cut-Off
KCU25
KC5010
KC5025
– – 4034818 – – 4034824
4114344 4114346 – 4114350 – –
– 2234824 1952774 1952776 2263397 2263399
– 2234823 1952775 1952777 – 2263400
KCU10
W 2,05 3,05 4,05 5,05 6,05 8,05
RC 1,1 1,5 2,0 2,5 3,0 4,0
LI 20 20 20 25 30 30
T 1,8 2,6 3,5 4,2 4,9 6,5
KC5025
SSC 2 3 4 5 6 8
KC5010
ISO catalogue number A4R0205M02U00GMN A4R0305M03U00GMN A4R0405M04U00GMN A4R0505M05U00GMN A4R0605M06U00GMN A4R0805M08U00GMN
KCU25
GMN Full Radius Precision Moulded
KCU10
TURNING
A4R-U-GMN
alternate choice
first choice
P M K N S H
A4™ Groove and Turn Inserts
alternate choice
first choice
P M K N S H
A4 Cut-Off Inserts
MILLING
SSC = To correspond with the SSC on the toolholder.
CF Precision Moulded • Left Hand
ISO catalogue number A4C0205L10CF02 A4C0305L06CF02
SSC 2 3
W 1,99 3,05
RR 0,2 0,2
LI 20 20
L 10.0 6.0
KC5025
HOLEMAKING
A4C-L-CF
KC5025 2979110 1952849
TOOLING SYSTEMS
SSC = To correspond with the SSC on the toolholder.
A80
kennametal.com
Grooving and Cut-Off
TURNING
A4C-N-CF
alternate choice
first choice
P M K N S H
A4™ Cut-Off Inserts
SSC 1 2 2B 3 4
W 1,50 2,05 2,50 3,05 4,05
RR 0,2 0,2 0,2 0,2 0,2
LI 16 20 20 20 20
— — — — —
KCU25 4113708 4113711 4114284 4114287 –
KC5025
ISO catalogue number A4C0155N00CF01 A4C0205N00CF02 A4C0255N00CF02 A4C0305N00CF02 A4C0405N00CF02
KCU25
CF Precision Moulded • Neutral
KC5025 2972258 2979111 2979216 1952847 2234816
alternate choice
first choice
P M K N S H
MILLING
SSC = To correspond with the SSC on the toolholder.
A4C-R-CF
W 1,50 1,50 1,50 1,99 1,99 2,49 3,05 3,05
RL 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2
LI 16 16 16 20 20 20 20 20
R 6.0 10.0 16.0 6.0 10.0 6.0 6.0 10.0
KCU25 – 4113709 – 4113712 4114283 – 4114288 4114289
KC5025 2972262 – 2973094 2979112 – 2979217 1952848 2234819
HOLEMAKING
SSC 1 1 1 2 2 2B 3 3
KC5025
ISO catalogue number A4C0155R06CF01 A4C0155R10CF01 A4C0155R16CF01 A4C0205R06CF02 A4C0205R10CF02 A4C0255R06CF02 A4C0305R06CF02 A4C0305R10CF02
KCU25
CF Precision Moulded • Right Hand
TOOLING SYSTEMS
SSC = To correspond with the SSC on the toolholder.
kennametal.com
A81
Grooving and Cut-Off
TURNING
A4™ Integral Toolholders
Right Hand
HOLEMAKING
MILLING
Integral Straight • Metric
order number right hand 3017341 3017342 2974425 3017340 3017339 1949633 1949635 2503551 1949637 2503559 1949639 2503553 1949641 1949643 1949645 1949647 1949649 2503555 2245484 2263089 2245485 2263091
catalogue number
SSC
CD
W min
H
B
H2
L1
FS
LH
clamp screw
clamp screw
Torx
A4SMR2020K0214 A4SMR1616K0214 A4SMR2020K0217 A4SMR2525M0214 A4SMR2525M0217 A4SMR1616K0314 A4SMR2020K0314 A4SMR2020K0317 A4SMR2525M0317 A4SMR2016K0417 A4SMR2020K0414 A4SMR2020K0417 A4SMR2525M0417 A4SMR3225P0417 A4SMR2020K0519 A4SMR2525M0520 A4SMR3225P0522 A4SMR2020K0620 A4SMR2525M0620 A4SMR3225P0626 A4SMR2525M0820 A4SMR3225P0826
2 2 2 2 2 3 3 3 3 4 4 4 4 4 5 5 5 6 6 6 8 8
14 14 17 14 17 14 14 17 17 17 14 17 17 17 19 20 22 20 20 26 20 26
— 2 2 2 2 3 3 3 3 4 4 4 4 4 5 5 5 6 6 6 8 8
20 16 20 25 25 16 20 20 25 20 20 20 25 32 20 25 32 20 25 32 25 32
20 16 20 25 25 16 20 20 25 16 20 20 25 25 20 25 25 20 25 25 25 25
25 25 31 30 31 27 27 32 32 32 27 32 32 40 28 33 40 33 33 40 34 41
125 125 125 150 150 125 125 125 150 125 125 125 150 170 125 150 170 125 150 170 150 170
19 15 19 24 24 15 19 19 24 14 18 18 23 23 18 23 23 17 22 22 21 21
30 30 34 30 34 35 35 37 37 37 35 37 37 37 40 40 42 40 40 45 43 47
— — MS1944 — MS1944 MS2091 MS1595 MS1970 MS1970 MS1970 MS1595 MS1970 MS1970 MS1970 MS1595 MS1970 MS1970 MS1970 MS1970 MS1970 MS1490 MS1490
MS1160 MS1160 — MS1160 — — — — — — — — — — — — — — — — — —
T20 T20 T25 T20 T25 T25 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T45 T45
TOOLING SYSTEMS
(continued)
A82
kennametal.com
Grooving and Cut-Off A4™ Integral Toolholders
order number left hand 3017336 3017338 3017337 3017335 3017334 1949634 1949636 2503550 1949638 1949640 2503552 1949642 1949644 1949646 1949648 1949650 2503554 2245486 2263090 2245487 2263092 2263174
catalogue number
SSC
CD
W min
H
B
H2
L1
FS
LH
clamp screw
clamp screw
Torx
A4SML2020K0214 A4SML1616K0214 A4SML2020K0217 A4SML2525M0214 A4SML2525M0217 A4SML1616K0314 A4SML2020K0314 A4SML2020K0317 A4SML2525M0317 A4SML2020K0414 A4SML2020K0417 A4SML2525M0417 A4SML3225P0417 A4SML2020K0519 A4SML2525M0520 A4SML3225P0522 A4SML2020K0620 A4SML2525M0620 A4SML3225P0626 A4SML2525M0820 A4SML3225P0826 A4SML3225P1026
2 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 6 6 6 8 8 10
14 14 17 14 17 14 14 17 17 14 17 17 17 19 20 22 20 20 26 20 26 26
— 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 6 6 6 8 8 10
20 16 20 25 25 16 20 20 25 20 20 25 32 20 25 32 20 25 32 25 32 32
20 16 20 25 25 16 20 20 25 20 20 25 25 20 25 25 20 25 25 25 25 25
25 25 31 30 31 27 27 32 32 27 32 32 40 28 33 40 33 33 40 34 41 41
125 125 125 150 150 125 125 125 150 125 125 150 170 125 150 170 125 150 170 150 170 170
19 15 19 24 24 15 19 19 24 18 18 23 23 18 23 23 17 22 22 21 21 21
30 30 34 30 34 35 35 37 37 35 37 37 37 40 40 42 40 40 45 43 47 47
— — MS1944 — MS1944 MS2091 MS1595 MS1970 MS1970 MS1595 MS1970 MS1970 MS1970 MS1595 MS1970 MS1970 MS1970 MS1970 MS1970 MS1490 MS1490 MS1490
MS1160 MS1160 — MS1160 — — — — — — — — — — — — — — — — — —
T20 T20 T25 T20 T25 T25 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T45 T45 T45
MILLING
TURNING
(Integral Straight • Metric — continued)
TOOLING SYSTEMS
HOLEMAKING
SSC = To correspond with the SSC on the insert.
kennametal.com
A83
Grooving and Cut-Off
TURNING
A4™ Integral Toolholders
Right Hand
MILLING
Integral Straight Top Clamp • Metric
order number right hand 4169745 4169746 4169747 4169748 left hand 4169749 4169750 4169752
catalogue number
SSC
D max
CD
W min
H
B
H2
L1
FS
LH
clamp screw
clamp screw
wrench size clamp screw
A4SCR1212K0214 A4SCR1616K0217 A4SCR1212K0314 A4SCR1616K0317
2 2 3 3
28 34 28 34
14,000 17,000 14,000 17,000
2,00 2,00 3,00 3,00
12 16 12 16
12 16 12 16
21 26 23 27
125 125 125 125
11,17 15,20 10,72 14,72
28 31 30 33
MS1160 — — —
— MS1944 MS2091 MS2091
T20 T25 25 IP 25 IP
A4SCL1212K0214 A4SCL1616K0217 A4SCL1616K0317
2 2 3
28 34 34
14,000 17,000 17,000
2,00 2,00 3,00
12 16 16
12 16 16
21 26 27
125 125 125
11,17 15,20 14,72
28 31 33
MS1160 — —
— MS1944 MS2091
T20 T25 25 IP
TOOLING SYSTEMS
HOLEMAKING
SSC = To correspond with the SSC on the insert.
A84
kennametal.com
Grooving and Cut-Off
TURNING
A4™ Integral Toolholders
Right Hand
order number right hand 3854265 3854267 3854269 3854271 3854273 left hand 3854266 3854268 3854272 3854274
catalogue number
SSC
CD
W min
H
B
H2
L1
FS
LH
clamp screw
clamp screw
Torx
A4SMR2020K0208 A4SMR2020K0308 A4SMR2020K0408 A4SMR2525M0510 A4SMR2525M0610
2 3 4 5 6
8 8 8 10 10
2 3 4 5 6
20 20 20 25 25
20 20 20 25 25
24 27 27 33 33
125 125 125 150 150
19 19 18 23 22
26 28 28 32 37
— MS1595 MS1595 MS1970 MS1970
MS1160 — — — —
T20 T30 T30 T30 T30
A4SML2020K0208 A4SML2020K0308 A4SML2525M0510 A4SML2525M0610
2 3 5 6
8 8 10 10
2 3 5 6
20 20 25 25
20 20 25 25
24 27 33 33
125 125 150 150
19 19 23 22
26 28 32 37
— MS1595 MS1970 MS1970
MS1160 — — —
T20 T30 T30 T30
MILLING
Integral Straight • Short Projection Toolholders • Metric
TOOLING SYSTEMS
HOLEMAKING
SSC = To correspond with the SSC on the insert.
kennametal.com
A85
Grooving and Cut-Off A4™ Integral Boring Bars
TURNING
Steel shank with through coolant.
L1 D F CD
W min
D min
L1S Right Hand
HOLEMAKING
MILLING
Steel Boring Bar • Metric
order number right hand 2979223 2979225 1949655 1949657 1949659 1949661 1949663 1949665 1949667 1949669 1949671 2263197 left hand 2979192 2979224 1949656 1949658 1949660 1949662 1949664 1949666 1949668 1949670 1949672 2263198
catalogue number
SSC
CD
W min
D
D min
L1
LH
F
L1S
clamp screw
wrench size clamp screw
A20RA4EMR0207M A25RA4EMR0210M A20RA4EMR0307M A25RA4EMR0310M A32SA4EMR0312M A20RA4EMR0407M A25RA4EMR0410M A32SA4EMR0412M A40TA4EMR0416M A32SA4EMR0516M A40TA4EMR0516M A40TA4EMR0616M
2 2 3 3 3 4 4 4 4 5 5 6
7,00 10,00 7,00 10,00 12,00 7,00 10,00 12,00 16,00 16,00 16,00 16,00
2,00 2,00 3,00 3,00 3,00 4,00 4,00 4,00 4,00 5,00 5,00 6,00
20 25 20 25 32 20 25 32 40 32 40 40
25 32 25 32 40 25 32 40 52 44 52 52
200 200 200 200 250 200 200 250 300 250 300 300
40 50 40 50 64 40 50 64 80 64 80 80
13 17 13 17 22 13 17 22 30 26 30 30
199,0 199,0 198,5 198,5 248,5 198,0 198,0 248,0 298,0 247,5 297,5 297,0
MS2089 MS2089 MS2089 MS1595 MS1595 MS2089 MS1595 MS1595 MS1970 MS1595 MS1970 MS1970
25 IP 25 IP 25 IP T30 T30 25 IP T30 T30 T30 T30 T30 T30
A20RA4EML0207M A25RA4EML0210M A20RA4EML0307M A25RA4EML0310M A32SA4EML0312M A20RA4EML0407M A25RA4EML0410M A32SA4EML0412M A40TA4EML0416M A32SA4EML0516M A40TA4EML0516M A40TA4EML0616M
2 2 3 3 3 4 4 4 4 5 5 6
7,00 10,00 7,00 10,00 12,00 7,00 10,00 12,00 16,00 16,00 16,00 16,00
2,00 2,00 3,00 3,00 3,00 4,00 4,00 4,00 4,00 5,00 5,00 6,00
20 25 20 25 32 20 25 32 40 32 40 40
25 32 25 32 40 25 32 40 52 44 52 52
200 200 200 200 250 200 200 250 300 250 300 300
40 50 40 50 64 40 50 64 80 64 80 80
13 17 13 17 22 13 17 22 30 26 30 30
199,0 199,0 198,5 198,5 248,5 198,0 198,0 248,0 298,0 247,5 297,5 297,0
MS2089 MS2089 MS2089 MS1595 MS1595 MS2089 MS1595 MS1595 MS1970 MS1595 MS1970 MS1970
25 IP 25 IP 25 IP T30 T30 25 IP T30 T30 T30 T30 T30 T30
TOOLING SYSTEMS
SSC = To correspond with the SSC on the insert.
A86
kennametal.com
A4™ Grooving and Turning Grades and Grade Descriptions
P M K N S H
Steel Stainless Steel Cast Iron Non-Ferrous High-Temp Alloys Hardened Materials wear resistance
Coating
Grade Description
toughness
05 10 15 20 25 30 35 40 45
TURNING
Coatings provide high-speed capability and are engineered for finishing to light roughing.
P
KCU10
Composition: An advanced multilayer PVD coating over a very deformation-resistant unalloyed carbide substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities. Application: The KCU10™ grade is ideal for finishing to general machining of most workpiece materials at a wide range of speed and feed capabilities. Excellent for machining most steels, stainless steels, cast irons, non-ferrous materials, and high-temp alloys with improved edge toughness, notch resistance, and higher cutting speed/feed capability.
M K N S H
—
P M
MILLING
KCU25
Composition: An advanced PVD grade with hard AlTiN coating and fine-grain unalloyed substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities. Application: The KCU25™ grade is ideal for general machining of most steels, stainless steels, high-temp alloys, titanium, irons, and non-ferrous materials in a wide range of speeds and feeds with improved edge toughness for interrupted cuts and high feed rates.
K N S
Grades
—
P
KC5010
Composition: An advanced PVD AlTiN coating over a very deformation-resistant unalloyed M carbide substrate. Application: The KC5010™ grade is ideal for finishing to general machining of most workpiece K materials at higher speeds. Excellent for machining most steels, stainless steels, cast irons, non-ferrous materials, and high-temp alloys under stable conditions. It also performs well N machining hardened and short chipping materials.
HOLEMAKING
S H —
P
KC5025
Composition: An advanced PVD-AlTiN-coated grade with a tough, ultra-fine-grain M unalloyed substrate. Application: For general-purpose machining of most steels, stainless steels, high-temp alloys, K titanium, irons, and non-ferrous materials. Speeds may vary from low to medium and will handle interruptions and high feed rates. N
S
TOOLING SYSTEMS
—
kennametal.com
A87
Chip Control Geometries Overview
Select the geometry
TURNING
P M K N S H
Steel Stainless Steel Cast Iron Non-Ferrous High-Temp Alloys Hardened Materials
first choice alternate choice
Chip Control
Description
Seat Insert Size Geometry (SSC) 2 3 4
-GUP
Groove and turn inserts in new Beyond™ grades.
Plunge Feed Rates mm/rev
Corner Starting Radius Conditions mm
mm
0,2 0,2 0,4 0,4 0,8
0,08 0,09 0,11 0,12 0,15
0,05
0,10
0,15
0,20
0,25
0,30
0,35
MILLING
Recommended Starting Feed Rate Plunge Feed Rates
Corner Radius
Pictorial View of Insert
Recommended Feed Rate Range
Seat Size
HOLEMAKING
Primary Workpiece Material Group P M K N S H
Steel Stainless Steel Cast Iron Non-Ferrous High-Temp Alloys Hardened Materials
first choice
alternate choice
TOOLING SYSTEMS
Chip Control Geometry Designation
Maximum Feed Rate Values Material Group Data above is for P and K material groups. Maximum feed rates should be adjusted by multiplying max feed rate values by following factors for shown material groups.
A88
Feed Factor
M
.8
N
1.2
S
.8
H
.5
kennametal.com
Chip Control Geometries Plunge Feed Rates
Chip Control
Description
Insert Geometry
Seat Size (SSC) 2 3
-GUP
• Groove and turn inserts in new Beyond™ grades. • Available in moulded and precision-ground styles. • Positive rake angle with enhanced chip control. • Available in metric widths only.
4 5
6
8
10 2 3
-GMP
• Groove and turn inserts. • Available in moulded and precision-ground styles. • Positive rake angle. • Available in metric widths only.
4 5
6
8
10 2 3 4
-GMN
• Groove and turn moulded and precision ground inserts. • Stable cutting edge. • Available in metric and inch widths.
5
6
8
10
Corner Radius
Starting Conditions
mm
mm
0,2 0,2 0,4 0,4 0,8 0,4 0,8 0,4 0,8 1,2 0,4 0,8 1,2 0,4 0,8 1,2 0,2 0,2 0,4 0,4 0,8 0,4 0,8 0,4 0,8 1,2 0,4 0,8 1,2 0,4 0,8 1,2 0,2 0,2 0,4 0,4 0,8 0,4 0,8 0,4 0,8 1,2 0,4 0,8 1,2 0,4 0,8 1,2
0,08 0,09 0,11 0,12 0,15 0,15 0,16 0,16 0,18 0,20 0,17 0,20 0,22 0,18 0,22 0,24 0,08 0,09 0,11 0,12 0,15 0,15 0,16 0,16 0,18 0,20 0,17 0,20 0,22 0,18 0,22 0,24 0,08 0,09 0,11 0,12 0,15 0,15 0,16 0,16 0,18 0,20 0,17 0,20 0,22 0,18 0,22 0,24
Plunge Feed Rates mm/rev
0,05
0,10
kennametal.com
0,20
0,25
0,30
0,35
I.D. and Face Grooving
Maximum Feed Rate Values
Data above is for P and K material groups. Maximum feed rates should be adjusted by multiplying max feed rate values by following factors for shown material groups.
0,15
MILLING
alternate choice
HOLEMAKING
first choice
Steel Stainless Steel Cast Iron Non-Ferrous High-Temp Alloys Hardened Materials
TOOLING SYSTEMS
P M K N S H
TURNING
Plunge Feed Rates
Material Group
Feed Factor
M
.8
N
.8
S
.5
H
1.2
For I.D. and face grooving applications, reduce feed rate by 20%.
A89
Turn and Profile Feed Rates GUP/GMP Geometries
Turn and profile feed rates • GUP/GMP Geometries Seat Size 3
Seat Size 2
depth-of-cut (in)
feed rate (in/rev)
feed rate (in/rev)
Seat Size 5
Seat Size 4
feed rate (mm/rev)
depth-of-cut (mm)
depth-of-cut (in)
depth-of-cut (mm)
depth-of-cut (in)
feed rate (in/rev)
feed rate (in/rev)
Seat Size 8
Seat Size 6
feed rate (mm/rev)
depth-of-cut (in)
depth-of-cut (in)
depth-of-cut (mm)
feed rate (mm/rev)
depth-of-cut (mm)
MILLING
feed rate (mm/rev)
HOLEMAKING
depth-of-cut (mm)
feed rate (mm/rev)
depth-of-cut (mm)
depth-of-cut (in)
TURNING
feed rate (mm/rev)
feed rate (in/rev) feed rate (in/rev)
Seat Size 10
depth-of-cut (mm)
depth-of-cut (in)
TOOLING SYSTEMS
feed rate (mm/rev)
feed rate (in/rev)
A90
kennametal.com
Turn and Profile Feed Rates GMN Geometries
Turn and profile feed rates • GMN Geometries Seat Size 3
Seat Size 2 feed rate (mm/rev)
feed rate (in/rev)
feed rate (in/rev)
Seat Size 5
Seat Size 4
feed rate (mm/rev)
feed rate (in/rev)
feed rate (in/rev)
Seat Size 8
Seat Size 6
feed rate (mm/rev) 0,12 0,10
.047 rad 1,2 rad .031 rad 0,8 rad
FNR
.047
1,2
.031
.016 rad
0,8
0,4 rad
.016
0,4
.0039
.0055
.0079
.0122
0,33
0,39
4,4 4,2
depth-of-cut (in)
.126
depth-of-cut (mm)
depth-of-cut (in)
.150 .142
0,28
3,2
.016 rad 0,4 rad
HOLEMAKING
0,20
0,14
depth-of-cut (mm)
feed rate (mm/rev)
.094
MILLING
depth-of-cut (mm)
depth-of-cut (in)
depth-of-cut (in)
depth-of-cut (mm)
feed rate (mm/rev)
0,10
TURNING
depth-of-cut (mm)
depth-of-cut (in)
depth-of-cut (in)
depth-of-cut (mm)
feed rate (mm/rev)
0,4
.0138
feed rate (in/rev)
feed rate (in/rev)
Seat Size 10
TOOLING SYSTEMS
Rε FNR
depth-of-cut (mm)
depth-of-cut (in)
feed rate (mm/rev)
feed rate (in/rev)
kennametal.com
A91
Chip Control Geometries Cut-Off Feed Rates
TURNING
Cut-Off Feed Rates
first choice
alternate choice
Chip Control
Seat Size (SSC)
Insert Geometry
Description
-A4C-CF
P M K N S H
Cut-Off Feed Rates mm/rev
Starting Conditions
1 2/2B 3 4
• High positive rake angle. • Sharp cutting edge. • Available in neutral lead angle in 6° and 10° right- and left-hand styles.
Steel Stainless Steel Cast Iron Non-Ferrous High-Temp Alloys Hardened Materials
mm
0,05
0,10
0,15
0,20
0,06 0,07 0,09 0,11
Data above is for P and K material groups. Maximum feed rates should be adjusted by multiplying max feed rate values by following factors for shown material groups.
HOLEMAKING
MILLING
Maximum Feed Rate Values Material Group
Feed Factor
M
.8
N
.8
S
.5
H
1.2
Mobile Apps The Kennametal mobile app provides easy access to product information and calculators on both iPhone® and Android™ devices. We’ve highlighted a few of the key features...
TOOLING SYSTEMS
There’s an app for that. SPEEDS & FEEDS
PRODUCT AVAILABILITY
CALCULATORS
View speeds and feeds information for metalworking products.
Check global availability of products. View available quantities by providing your Konnect login credentials.
Utilise our machining calculators for milling and drilling applications.
By just scanning the bar code on the insert packet, you can find the most productive cutting conditions for tool life, process time, and chip control.
NOTE: The app is currently only available in the English-language version. We have plans to translate the app in different languages with future releases.
A92
kennametal.com
Application Data Recommended Starting Speeds
Recommended Starting Speeds [m/min]
K
N
S
H
M
K
N
S
H
KCP25
KCK20B
KY3500
–
–
–
140
280
335
110
225
270
185
400
450
145
290
365
200
440
490
–
–
–
2
–
–
–
140
200
245
110
160
195
185
270
350
145
200
305
200
300
380
–
–
–
3
–
–
–
140
155
245
110
125
195
170
190
260
140
155
245
600
200
280
–
–
–
4
–
–
–
75
110
170
60
90
135
90
145
200
75
110
180
100
160
220
–
–
–
5
–
–
–
120
200
260
100
160
210
150
220
305
120
200
270
165
240
330
–
–
–
6
–
–
–
110
150
230
85
120
185
120
180
275
110
150
230
130
190
300
–
–
–
1
60
90
120
140
210
260
90
170
245
–
–
–
–
–
–
–
–
–
–
–
–
2
45
75
110
120
200
245
90
150
245
–
–
–
–
–
–
–
–
–
–
–
–
3
35
65
100
120
180
245
90
140
210
–
–
–
–
–
–
–
–
–
–
–
–
1
30
75
120
120
180
245
100
145
195
170
245
440
140
200
360
210
305
550
180
760
1040
2
25
70
110
90
150
210
70
120
170
120
195
340
100
160
280
150
245
430
275
365
500
3
20
60
90
60
110
150
50
85
120
120
170
270
100
140
220
150
210
335
–
–
–
1–2
150
370
610
150
550
975
120
440
780
–
–
–
–
–
–
–
–
–
–
–
– –
3
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
4
120
275
430
120
365
610
100
290
490
–
–
–
–
–
–
–
–
–
–
–
–
5
45
90
150
90
170
245
70
135
195
–
–
–
–
–
–
–
–
–
–
–
– –
6
40
75
150
120
210
305
100
170
245
–
–
–
–
–
–
–
–
–
–
–
1
8
30
75
15
55
135
8
40
60
–
–
–
–
–
–
–
–
–
–
–
–
2
8
35
75
15
60
135
8
30
75
–
–
–
–
–
–
–
–
–
–
–
– –
3
8
40
75
15
70
135
15
40
75
–
–
–
–
–
–
–
–
–
–
–
4
8
45
75
15
70
170
8
50
110
–
–
–
–
–
–
–
–
–
–
–
–
1
–
–
–
30
45
60
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
2
–
–
–
15
30
45
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
3
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
4
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
KT315
KB5625
KB1630
KD1405
0–1
180
440
475
–
–
–
–
–
–
–
–
–
2
195
270
400
–
–
–
–
–
–
–
–
–
3
180
210
275
–
–
–
–
–
–
–
–
–
4
75
160
210
–
–
–
–
–
–
–
–
–
5
150
250
310
–
–
–
–
–
–
–
–
–
6
140
200
300
–
–
–
–
–
–
–
–
–
1
–
–
–
–
–
–
–
–
–
–
–
–
2
–
–
–
–
–
–
–
–
–
–
–
–
3
–
–
–
–
–
–
–
–
–
–
–
–
1
60
275
550
–
–
–
180
760
1040
–
–
–
2
135
275
360
–
–
–
–
–
–
–
–
–
3
180
230
360
–
–
–
–
–
–
–
–
– 1040
1–2
–
–
–
–
–
–
–
–
–
365
610
3
–
–
–
–
–
–
–
–
–
275
480
800
4
–
–
–
–
–
–
–
–
–
300
550
920
5
–
–
–
–
–
–
–
–
–
275
610
1070
6
–
–
–
–
–
–
–
–
–
150
460
760
1
–
–
–
–
–
–
120
200
275
–
–
–
2
–
–
–
–
–
–
120
215
275
–
–
–
3
–
–
–
–
–
–
120
250
275
–
–
–
4
–
–
–
–
–
–
–
–
–
–
–
–
1
–
–
–
45
150
230
45
120
170
–
–
–
2
–
–
–
45
140
230
45
110
170
–
–
–
3
–
–
–
45
130
230
45
100
170
–
–
–
4
–
–
–
45
120
230
45
90
170
–
–
–
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
kennametal.com
TURNING
KCP10
0–1
Material Group
P
KCU25/KC5025
HOLEMAKING
M
KCU10/KC5010
TOOLING SYSTEMS
P
K313
MILLING
Material Group
A93
LT • Laydown Triangle Threading Primary Application Laydown triangle (LT) threading is the system of choice for fine-pitch threads, high-helix/multistart threads, and single-point threading in small-diameter bores. With a wide selection of CB-style chip control inserts, you will receive superior chip management for excellent surface finishes and minimal operator intervention. The low-profile design enables unrestricted chip flow — ideal for I.D. threads. Variable shim angles enable proper cutting geometry for high-helix angle and reverse helix angle threading, maximising tool life and improving thread quality.
Features and Benefits Precision-Ground Thread Form on LT and LT-CB
KC5025™ Premium PVD TiAlN-Coated Grades
• Minimises built-up edge. • Precisely cuts most common materials. • Reduces cutting forces. • Ensures accurate, high-quality threads.
• Increase tool life at existing machining conditions. • Increase productivity by outperforming conventional PVD grades with up to a 30% advantage in cutting speeds.
Superior Chip Control • Eliminates long, troublesome coils. • Excellent for internal threading operations. • Available in both partial and full profile inserts for all common thread forms.
A94
kennametal.com
Threading LT Threading • Insert Overview
LT-60CB
thread profile
standard
tolerance class
cresting
Partial profile 60º
—
—
N
page(s)
external
A96
internal
A97
external
A98
internal
A99
external
A100
internal
A101
General use for 60° thread forms, such as ISO and UN, where non-cresting inserts are desired to cut a variety of pitches.
ISO R262, DIN 13
6g/6H
Y
Widely used metric 60° V-form for all industries.
LT-ISO
Whitworth, BSW, BSF, BSP
BS 84:1956, ISO 228/1:1985, DIN 259
Medium Class A
Y
Widely used 55° form for gas and water connections.
LT-W
TOOLING SYSTEMS
HOLEMAKING
MILLING
LT-WCB
thread type
LT-60
Metric ISO
LT-ISOCB
application
TURNING
style thread CB profile
kennametal.com
A95
Threading
TURNING
LT Threading Inserts
first choice
alternate choice
P M K N S H
Partial Profile 60° External
LT-ER-60CB
insert size
RC
EX
E
thread pitch mm
TPI
KC5025
16
0,08
0,9
1,50
0,50-3,0
8-48
1679780
MILLING
catalogue number right hand LT16ERAG60CB
first choice
alternate choice
P M K N S H
Partial Profile 60° External
catalogue number right hand LT16ERA60 LT16ERG60
insert size
RC
EX
E
thread pitch mm
TPI
KC5025
16 16
0,05 0,28
0,8 1,2
0,89 1,70
0,50-1,50 1,75-3,0
16-48 8-14
1743744 1743746
TOOLING SYSTEMS
HOLEMAKING
LT-ER/L-60
A96
kennametal.com
Threading LT Threading Inserts
first choice
alternate choice
TURNING
P M K N S H
Partial Profile 60° Internal
LT-NR-60CB
insert size
RC
EX
E
thread pitch mm
TPI
KC5025
16 16
0,05 0,16
0,9 1,0
1,50 1,50
0,50-3,0 1,75-3,0
8-48 8-14
1698208 1698209
first choice
alternate choice
P M K N S H
MILLING
catalogue number right hand LT16NRAG60CB LT16NRG60CB
Partial Profile 60° Internal
catalogue number left hand LT16NLA60 LT16NLAG60 right hand LT16NRA60 LT16NRAG60 left hand LT16NLG60
RC
EX
E
thread pitch mm
TPI
KC5025
16 16
0,05 0,05
0,8 1,2
0,89 1,70
0,50-1,50 0,50-3,0
16-48 8-48
1743830 1743831
16 16
0,05 0,05
0,8 1,2
0,89 1,70
0,50-1,50 0,50-3,0
16-48 8-48
1743928 1743929
16
0,15
1,2
1,70
1,75-3,0
8-14
1743832
16
0,15
1,2
1,70
1,75-3,0
8-14
1743930
TOOLING SYSTEMS
right hand LT16NRG60
insert size
HOLEMAKING
LT-NR/L-60
kennametal.com
A97
Threading
TURNING
LT Threading Inserts
first choice
alternate choice
P M K N S H
ISO Metric-External
TOOLING SYSTEMS
HOLEMAKING
MILLING
LT-ER-ISOCB
catalogue number right hand LT16ER05ISOCB LT16ER075ISOCB LT16ER10ISOCB LT16ER125ISOCB LT16ER15ISOCB LT16ER175ISOCB LT16ER20ISOCB LT16ER25ISOCB LT16ER30ISOCB
insert size
RC
EX
E
thread pitch mm
KC5025
16 16 16 16 16 16 16 16 16
— — — — — — — — —
1,2 1,2 0,7 0,7 0,7 1,2 1,2 1,2 1,3
0,50 0,61 0,79 0,79 0,79 1,50 1,50 1,50 1,50
0,50 0,75 1,0 1,25 1,5 1,75 2,0 2,5 3,0
1690872 1690874 1690876 1690878 1690880 1692102 1692109 1698205 1698207
first choice
alternate choice
P M K N S H
ISO MetricExternal
LT-ER/L-ISO
catalogue number right hand LT16ER05ISO LT16ER075ISO LT16ER10ISO LT16ER125ISO LT16ER15ISO LT16ER175ISO LT16ER20ISO LT16ER25ISO LT16ER30ISO
A98
insert size
RC
EX
E
thread pitch mm
KC5025
16 16 16 16 16 16 16 16 16
— — — — — — — — —
0,6 0,6 0,7 0,8 0,8 0,9 1,0 1,1 1,2
0,40 0,61 0,69 0,89 0,99 1,19 1,30 1,50 1,60
0,50 0,75 1,0 1,25 1,5 1,75 2,0 2,5 3,0
1724524 1724527 1725108 1725109 1725110 1725221 1725222 1725223 1725224
kennametal.com
Threading LT Threading Inserts
first choice
alternate choice
TURNING
P M K N S H
ISO Metric-Internal
LT-NR-ISOCB
insert size
RC
EX
E
thread pitch mm
KC5025
16 16 16 16
— — — —
0,7 0,7 1,1 1,1
0,79 0,79 1,50 1,50
1,0 1,5 2,0 2,5
1698210 1712552 1712554 1712555
MILLING
catalogue number right hand LT16NR10ISOCB LT16NR15ISOCB LT16NR20ISOCB LT16NR25ISOCB
first choice
alternate choice
P M K N S H
ISO Metric-Internal
kennametal.com
insert size
RC
EX
E
thread pitch mm
KC5025
16 16 16 16 16
— — — — —
0,6 0,8 1,0 1,1 1,1
0,69 0,99 1,30 1,50 1,50
1,0 1,5 2,0 2,5 3,0
1724494 1724497 1724499 1724525 1724526
16 16 16 16 16 16 16 16 16 —
— — — — — — — — — 0,03
0,6 0,6 0,6 0,8 0,8 0,9 1,0 1,1 1,1 0,8
0,40 0,61 0,69 0,89 0,99 1,19 1,30 1,50 1,50 0,35
0,50 0,75 1,0 1,25 1,5 1,75 2,0 2,5 3,0 0,35
1725472 1725474 1725475 1725476 1725477 1725478 1725511 1725512 1725513 6733754
A99
TOOLING SYSTEMS
catalogue number left hand LT16NL10ISO LT16NL15ISO LT16NL20ISO LT16NL25ISO LT16NL30ISO right hand LT16NR05ISO LT16NR075ISO LT16NR10ISO LT16NR125ISO LT16NR15ISO LT16NR175ISO LT16NR20ISO LT16NR25ISO LT16NR30ISO LT16NR35ISO
HOLEMAKING
LT-NR/L-ISO
Threading LT Threading Inserts
first choice
alternate choice
P M K N S H
TURNING
0.137P
Whitworth BSW, BSF, BSP-External
LT-ER-WCB
insert size
RC
EX
E
TPI
KC5025
16 16
— —
1,3 1,3
1,50 1,50
11 14
1712614 1712616
MILLING
catalogue number right hand LT16ER11WCB LT16ER14WCB
first choice
alternate choice
P M K N S H
0.137P
Whitworth BSW, BSF, BSP-External
catalogue number right hand LT16ER11W LT16ER14W LT16ER19W LT16ER28W
insert size
RC
EX
E
TPI
KC5025
16 16 16 16
— — — —
1,1 1,0 0,8 0,6
1,50 1,19 0,99 0,69
11 14 19 28
1743760 1743758 1743755 1743752
TOOLING SYSTEMS
HOLEMAKING
LT-ER/L-W
A100
kennametal.com
Threading LT Threading Inserts
first choice
alternate choice
P M K N S H
TURNING
0.137P
Whitworth BSW, BSF, BSP-Internal
catalogue number right hand LT16NR11WCB LT16NR14WCB
insert size
RC
EX
E
TPI
KC5025
16 16
— —
1,3 1,3
1,50 1,50
11 14
1712669 1712670
first choice
alternate choice
P M K N S H
MILLING
LT-NR-WCB
Whitworth BSW, BSF, BSP-Internal
insert size
RC
EX
E
TPI
KC5025
16
—
1,1
1,50
11
1743847
16 16 16
— — —
1,1 1,0 0,8
1,50 1,19 0,99
11 14 19
1743945 1743943 1743940
TOOLING SYSTEMS
catalogue number left hand LT16NL11W right hand LT16NR11W LT16NR14W LT16NR19W
HOLEMAKING
LT-NR/L-W
kennametal.com
A101
Threading
TURNING
LT Threading Toolholders
MILLING
LSA
order number right hand 1136984 1136992 1137000
catalogue number
H
B
F
L1
LH
gage insert
shim
shim screw
Torx
Torx
insert screw
Torx
LSASR1616H16 LSASR2020K16 LSASR2525M16
16 20 25
16 20 25
16 20 25
100 125 150
25 30 30
LT16ER LT16ER LT16ER
SMYE3 SMYE3 SMYE3
SSY3T SSY3T SSY3T
T10 T10 T10
T15 T15 T15
SSA3T SSA3T SSA3T
T10 T10 T10
TOOLING SYSTEMS
HOLEMAKING
NOTE: Clamp assembly to be ordered separately for increased productivity in heavy applications.
A102
kennametal.com
Threading Recommended Starting Speeds
Recommended Starting Speeds [m/min] KC5025 165 150 125 95 130 90 170 140 135 135 120 85 305 105 200 135 170 40 35 35 85 – – – –
230 200 170 130 170 130 230 200 200 180 170 120 455 150 305 195 245 60 45 45 120 – – – –
TURNING
105 100 75 60 75 50 90 75 75 90 70 50 120 60 100 70 100 20 20 20 45 – – – –
MILLING
Material Group 0–1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 3 N 4 5 6 1 2 S 3 4 1 2 H 3 4
TOOLING SYSTEMS
HOLEMAKING
NOTE: FIRST choice starting speeds are in bold type.
kennametal.com
A103
Turning Toolholder and Boring Bars Torque Recommendation
Kenclamp™
TURNING
D-style clamping
*
catalogue number KMSP415IP KMSP515IP KMSP625IP KMSP315IP KMSP5S15IP KMSP4S15IP
thread size M6,3 x 1,0 M8 x 1,0 M10 x 1,0 M5 x 0,8 M8 x 1,0 M6,3 x 1,0
drive size 15 IP 15 IP 25 IP 15 IP 15 IP 15 IP
Nm 4 4,5 8 3 4,5 4
recommended torque in. lbs. ft. lbs. 35 3,0 40 3,3 71 5,9 27 2,2 40 3,3 35 3,0
catalogue number CM234R ASSY CM209R ASSY CM210R ASSY CM215R ASSY
thread size M6 x 1 M6 x 1 M8 x 1 M6 x 1
drive size 15 IP 15 IP 25 IP 15 IP
Nm 4,5 4,5 8 4,5
recommended torque in. lbs. ft. lbs. 40 3,3 40 3,3 71 5,9 40 3,3
catalogue number 514.122 514.123 514.124 514.125 514.112
thread size M6 M8 x 1,0 M8 x 1,0 M8 x 1,0 M5 x 0,8
drive size 10 IP 15 IP 15 IP 15 IP 8 IP
Nm 2 3 3 3 2
recommended torque in. lbs. ft. lbs. 18 1,5 27 2,2 27 2,2 27 2,2 18 1,5
catalogue number MS1153 MS1156 MS1155 MS1158 MS1939 MS2066 MS2055 MS1160 SSA3T
thread size M2,5 x 0,45 M3,5 x 0,6 M3,5 x 0,6 M4 x 0,5 M2,5 x 0,45 M2.5 x 0,45 M3,5 x 0,8 M5 x 0,8 5-40UNC
drive Size T7 T15 T15 T15 T7 7 IP 15 IP T20 T10
Nm 0,7 1,7 1,7 2,6 0,7 0,7 1,7 4 2,2
recommended torque in. lbs. ft. lbs. 6 0,5 15 1,3 15 1,3 23 1,9 6 0,5 6 0,5 15 1,3 35 3,0 20 —
catalogue number MS1156 MS1160 MS1490 MS1595 MS1944 MS1970 MS2091
thread size M3,5 x 0,6 M5 x 0,8 M8 x 1,25 M6 x 1,0 M4 x 0,7 M6 x 1,0 M5 x 0,8
drive size T15 T20 T45 T30 T25 T30 25 IP
Nm 3,5 7 17 12 4 12 9
recommended torque in. lbs. ft. lbs. 31 3 62 5 151 13 106 9 35 3 106 9 80 7
catalogue number MS1160 MS1162 MS1163 MS1273 MS1490 MS1595 MS1944 MS1970 MS2002 MS2091 191.916
thread size M5 M6 M8 M4 M8 M6 M4 M6 M6 M5 M4
drive size T20 T25 T30 T15 T45 T30 T25 T30 T25 25 IP T15
Nm 7 9 18 4 17 12 4 12 9 9 5
recommended torque in. lbs. ft. lbs. 62 5 80 7 159 13 35 3 151 13 106 9 35 3 106 9 80 7 80 7 44 4
*The pin is an optional spare part and not in the standard configuration.
Kenlever™
MILLING
P-style clamping
Screw-On
HOLEMAKING
S-style clamping
A4™
TOOLING SYSTEMS
Beyond™ Evolution™
A104
kennametal.com
Digitally access and leverage product data and knowledge to connect systems and processes throughout the entire manufacturing lifecycle. VISIT KENNAMETAL.COM/NOVO AND DOWNLOAD TODAY.
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Milling
1
4 3.1 2.1 3.2
4
2.2
Indexable Milling Platform Selection ....................................................................................................................................................... B3 1
Dodeka Mini ........................................................................................................................................................B4–B15
TURNING
Face Milling .................................................................................................................................................................B3–B26
Dodeka ..................................................................................................................................................B4–B5, B16–B20 7745V0D ...........................................................................................................................................................B22–B26 Shoulder Milling.........................................................................................................................................................B27–B81 Platform Selection ..................................................................................................................................................... B27 2.1
Mill 4-11, Mill 4-15............................................................................................................................B28–B36, B38–B46
2.2
Mill 1-10, Mill 1-14............................................................................................................................B47–B63, B64–B81
High-Feed and Copy Milling ....................................................................................................................................B82–B136
3.1
7792 IC06..........................................................................................................................................................B84–B91 7792 IC09........................................................................................................................................................B92–B100
MILLING
Platform Selection ..................................................................................................................................................... B83
7792 IC12......................................................................................................................................................B101–B109 Dodeka Mini High-Feed 15° ...........................................................................................................................B110–B115 Dodeka High-Feed 15° ..................................................................................................................................B116–B119 3.2
7713 IC10 Copy Milling ..................................................................................................................................B120–B126 7713 IC12 Copy Milling ..................................................................................................................................B127–B132 7713 Technical Information ..................................................................................................................................... B133
Solid End Milling Solid End Milling Selection System ......................................................................................................................B138–B139
HOLEMAKING
Grades and Grade Descriptions ............................................................................................................................B134–B136
High-Performance .................................................................................................................................................B140–B191 4
Duo-Lock HARVI ............................................................................................................................................B140–B147 HARVI I TE......................................................................................................................................................B148–B165 HARVI II..........................................................................................................................................................B166–B170 HARVI II Long .................................................................................................................................................B172–B175 Rougher.........................................................................................................................................................B180–B185 Aluminium .....................................................................................................................................................B186–B191
General Purpose ....................................................................................................................................................B192–B212 4
GOmill GP 2-Flute End Mills ...........................................................................................................................B192–B199 GOmill GP 3-Flute End Mills ...........................................................................................................................B200–B203 GOmill GP 4-Flute End Mills ...........................................................................................................................B204–B211
Grades and Grade Descriptions ...................................................................................................................................... B212 Workpiece Material Cross Reference ............................................................................................................................... E10 kennametal.com
B1
TOOLING SYSTEMS
HARVI III .........................................................................................................................................................B176–B179
Face Milling Platform Selection
Application
TURNING
1
Machining Conditions and Spindle Size 2
• Medium and large machines.
• Small to medium machines.
• Best fit for steep taper 50 / HSK100 and similar spindle sizes.
• Best fit for steep taper 40 / HSK63 and similar spindle sizes.
• Roughing with larger depth of cut and higher feed rates.
• Finishing cuts on large machines.
Capabilities MILLING
3
Platform 4
Dodeka Mini
Dodeka
42° cutter – ap max: 3,5mm
45° cutter — ap max: 3,2 mm
45° cutter — ap max: 4,5 mm
Cutter body: Ø32—Ø125mm
60° cutter — ap max: 4,4 mm
Cutter body: Ø50–Ø250mm
Insert style: OD*0404
Cutter body: Ø25–Ø125mm
Insert style: HN*J0905
8 cutting edges
Insert style: HN*J0604
12 cutting edges
HOLEMAKING
7745 VOD
™
12 cutting edges
Insert Selection 5
Easy insert selection based on:
Workpiece material
Easy insert selection based on:
Workpiece material
Workpiece material
Cutting conditions
Cutting conditions
Cutting conditions
Coolant type
Coolant type
Coolant type
Directly on the product page B18
Directly on the product page B24
Directly on the product pages B9 and B13
TOOLING SYSTEMS
Easy insert selection based on:
Tech Tips: *Use 7745VOD for lowest cutting forces and improved chip evacuation. Suitable for unstable applications/fixtures. *7745VOD is the preferred platform for finishing stainless steel and high-temp materials. *Coarse pitch cutters are suggested for unstable applications/fixtures and long chipping materials. *For cutter diameter selection, it is important to consider the torque value of the machine.
kennametal.com
B3
Dodeka Series ™
Leader in Advanced Face Milling Applications Primary Application Dodeka Mini and Dodeka platforms are the most comprehensive face milling boosters on the market today. Twelve true cutting edges per insert mean low cost-per-edge and high productivity. With Beyond™ premium milling grades, achieve up to 30% higher metal removal rates (MRR), 25% lower cutting forces due to soft cutting action, and up to 35% better tool life in light to heavy machining.
Features and Benefits Dodeka Series • Most comprehensive face milling platform on the market. Providing an excellent cost-per-cutting edge with market leading performance. The Dodeka Series platform will cover all your face milling application needs. All cutter body variations can be loaded with one insert style. Dodeka Mini High-Feed 15° Dodeka High-Feed 15°
Dodeka Mini 45° Dodeka 45°
Dodeka Mini 60°
60° lead
12
True Cutting
15° lead
Edges
Dodeka Mini Dodeka
12
True
45° lead
Cutting Edges
Ap1 max = 1,6mm Ap1 max = 2,2mm
Dodeka Mini HF and Dodeka HF can be loaded with all Dodeka Mini standard inserts, except wiper inserts.
Dodeka Mini Dodeka
12
True Cutting Edges
Ap1 max = 3,2mm Ap1 max = 4,5mm
Best-in-class leader in face milling up to Ap1 max = 4,5mm.
Dodeka Mini
Ap1 max = 4,4mm
Achieve a higher axial depth-of-cut capability up to Ap1 = 4,4mm with standard Dodeka Mini inserts.
See High-Feed section, pages B110–B119.
B4
kennametal.com
TURNING
Dodeka™ Mini Series
MILLING
insert size HN.J06 Ap1 max = 4,4mm (for approach angle 60º)
Dodeka
TOOLING SYSTEMS
HOLEMAKING
insert size HN.J0905 Ap1 max = 4,5mm
P
M
K
N
kennametal.com
S
Applicable in most material groups • Excellent results in machining titanium
B5
Face Milling • Dodeka™ Mini 45° End Mills • Screw-On • Weldon®
• Twelve cutting edges per insert. • Maximum number of teeth per diameter.
TURNING
• Productivity booster in all materials.
Dodeka Mini 45° • Screw-On End Mills
MILLING
order number 4125882 4126344
catalogue number KSHR025D03M16HN06 KSHR032D04M16HN06
D1 25 32
D1 max 33,2 40,2
D 29 29
DPM 17,0 17,0
G3X M16 M16
L1 32,0 40,0
WF 22 22
Ap1 max 3,2 3,2
Z 3 4
kg 0,13 0,21
max RPM 20000 17600
• Twelve cutting edges per insert. • Maximum number of teeth per diameter.
HOLEMAKING
• Productivity booster in all materials.
Dodeka Mini 45° • Weldon End Mills
catalogue number KSHR025D03B20HN06 KSHR032D03B25HN06 KSHR032D04B25HN06
D1 25 32 32
D1 max 33,2 40,2 40,2
D 20 25 25
L 82 97 97
L2 32 40 40
Ap1 max 3,2 3,2 3,2
Z 3 3 4
kg 0,21 0,40 0,41
max RPM 20000 17600 17600
TOOLING SYSTEMS
order number 4126348 4126349 4126350
B6
kennametal.com
Face Milling • Dodeka™ Mini 45° End Mills • Cylindrical
• Twelve cutting edges per insert. • Maximum number of teeth per diameter.
TURNING
• Productivity booster in all materials.
Dodeka Mini 45° • Cylindrical End Mills
catalogue number KSHR025D03A20HN06L120 KSHR032D03A25HN06L130 KSHR032D04A25HN06L130
D1 25 32 32
D1 max 33,2 40,2 40,2
D 20 25 25
L 120 130 130
LBX 32 40 40
Ap1 max 3,2 3,2 3,2
Z 3 3 4
kg 0,28 0,50 0,50
max RPM 20000 17600 17600
MILLING
order number 4126352 4126383 4126384
Spare Parts
insert screw 193.492 193.492
Nm 3,5 3,5
wrench 170.025 170.025
TOOLING SYSTEMS
HOLEMAKING
D1 25 32
kennametal.com
B7
Dodeka™ Mini 45° Shell Mills
• Twelve cutting edges per insert. • Maximum number of teeth per diameter.
TURNING
• Productivity booster in all materials.
Dodeka Mini 45° • Shell Mills
TOOLING SYSTEMS
HOLEMAKING
MILLING
order number 4126387 4124313 4126388 4122886 4126389 4122887 4122889 4126390 4126391 4126392 4126403 4126404 4126405 4126406 4126408 4124262
catalogue number KSHR040A04RS45HN06 KSHR040A05RS45HN06 KSHR050A04RS45HN06 KSHR050A05RS45HN06 KSHR050A06RS45HN06 KSHR063A04RS45HN06 KSHR063A06RS45HN06 KSHR063A08RS45HN06 KSHR080A05RS45HN06 KSHR080A08RS45HN06 KSHR080A10RS45HN06 KSHR100B06RS45HN06 KSHR100B09RS45HN06 KSHR100B12RS45HN06 KSHR125B12RS45HN06 KSHR125B16RS45HN06
D1 40 40 50 50 50 63 63 63 80 80 80 100 100 100 125 125
D1 max 48,2 48,2 58,2 58,2 58,2 71,2 71,2 71,2 88,1 88,1 88,1 108,1 108,1 108,1 133,1 133,1
D 22 22 22 22 22 22 22 22 27 27 27 32 32 32 40 40
D6 38 38 38 38 38 50 50 50 60 64 60 80 80 80 90 90
L 40 40 40 40 40 40 40 40 50 50 50 50 50 50 63 63
Ap1 max 3,2 3,2 3,2 3,2 3,2 3,2 3,2 3,2 3,2 3,2 3,2 3,2 3,2 3,2 3,2 3,2
Z 4 5 4 5 6 4 6 8 5 8 10 6 9 12 12 16
kg 0,25 0,25 0,36 0,37 0,36 0,59 0,65 0,64 1,13 1,25 1,19 1,73 1,84 1,84 2,98 3,05
max RPM 15800 15800 12700 12700 12700 10100 10100 10100 7900 7900 7900 6300 6300 6300 5050 5050
Spare Parts
D1 40 50 63 80 100 125
insert screw 193.492 193.492 193.492 193.492 193.492 193.492
Nm 3,5 3,5 3,5 3,5 3,5 3,5
wrench 170.025 170.025 170.025 170.025 170.025 170.025
socket-head cap screw 125.025 125.025 125.025 125.230 — —
coolant lock screw assembly — — — — MS2189C —
coolant lock screw — — — — — 420.200
coolant shower plate — — — — — 470.232
NOTE: Coolant lock screw assembly and coolant cap must be ordered separately.
B8
kennametal.com
Dodeka™ Mini 45° Indexable Inserts
* alternate choice without coolant
*/)
))
**
P3–P4
*/)
))
*
**
P5–P6
*/)
))
*
**
M1–M2
*/)
)
M3
*/)
)
K1–K2 K3 N1
))
N2
))
*
))
*
))
)
)) ))
** **
S1
)
))
S2
)
))
S3
)
)
))
S4
)
)
))
TURNING
) alternate choice with coolant
P1–P2
ISO catalogue number Light Machining HNGJ0604ANFNLDJ HNGJ0604ANENLD
D
BS
KC410M KC510M KC520M KC522M KC725M KCK15 KCPK30 KCPM40 KCSM40
12 12
1,54 1,54
4121575 – – 4121576
General Machining HNPJ0604ANSNGD
12
1,45
–
–
Heavy Machining HNGJ0604ANSNHD HNPJ0604ANSNHD HNPJ060432ANSNHD
12 12 12
1,45 1,45 —
– – –
– – –
– – –
– – 6039660 6039812 6039659 6165864 4119703 4119229 – 4119228 5550702 6165760 – – – – 6068798 6165861
Finishing with Wiper XNGJ0604ANENLD3W
12
4,80
–
–
–
4121607
– –
– 4121578
– –
– – – – 4119227 4119190 5550701 6165862
4119696 4119697 4119701 4119699 4119700 5550703 6165759
–
–
–
5879813 6165863
Recommended Starting Feeds
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
0,17 0,18 0,33 0,33
5% 0,46 0,59 0,79 0,84
0,79 0,99 1,19 1,35
0,12 0,13 0,24 0,24
Light Machining
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,33 0,57 0,09 0,25 0,43 0,08 0,22 0,43 0,71 0,10 0,32 0,53 0,09 0,28 0,57 0,86 0,18 0,43 0,64 0,16 0,37 0,60 0,97 0,18 0,45 0,72 0,16 0,39
0,37 0,46 0,56 0,63
General Purpose
0,07 0,08 0,14 0,14
40–100% 0,20 0,25 0,34 0,36
Heavy Machining
0,34 0,42 0,51 0,57
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
TOOLING SYSTEMS
Recommended Starting Feeds [mm]
HNG….: Ground inserts; high versatility for all finishing applications and difficult-to-machine stainless steels and high-temp alloys. HNP….: Pressed inserts; lower cost per edge for most roughing to semi-finishing operations. XNG….: Wiper finishing insert. To be used in combination with HNGJ..LD insert.
kennametal.com
MILLING
** first choice without coolant
HOLEMAKING
)) first choice with coolant
B9
Face Milling • Dodeka™ Mini 45°
TOOLING SYSTEMS
HOLEMAKING
MILLING
TURNING
Recommended Starting Speeds for Dry Machining (m/min)
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 N 3 1 2 S 3 4 1 H 2 3
– – – – – – – – – – – – – – – – – – – – – –
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 2 K 3 1 2 N 3 1 2 S 3 4 1 2 H 3
– – – – – – – – – 505 400 335 – – – – – – – – – –
KC410M * – – – – – – – – – – – – – – – – – – – – – –
KC510M – – – – – – – – – – – – – – – – – – – – – –
– – – 295 – – – – – 355 275 235 – – – – – – – 190 – –
– – – 240 – – – – – 320 245 210 – – – – – – – 155 – –
KCK15 – – – – – – – – – 460 355 300 – – – – – – – – – –
KC520M – – – 205 – – – – – 290 230 190 – – – – – – – 110 – –
– – – – – – – – – 325 250 210 – – – – – – – – – –
– – – – – – – – – 295 230 190 – – – – – – – – – –
KC522M – – – – – – – – – 260 210 175 – – – – – – – – – –
KCPK30 – – – – – – – – – 410 330 275 – – – – – – – – – –
545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – – – – –
475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – – – – –
395 330 305 270 220 200 245 220 170 275 215 180 – – – – – – – 145 – –
340 290 260 220 205 150 215 190 145 245 190 160 – – – – – – – 110 – –
KC725M 325 240 210 180 180 120 200 155 115 220 180 145 – – – – – – – 85 – –
KCPM40 445 275 245 190 250 145 185 170 140 290 230 190 – – – – – – – – – –
355 300 275 245 205 180 235 210 155 – – – – – – – – – – – – –
310 260 235 205 185 140 205 180 140 – – – – – – – – – – – – –
310 265 240 215 180 155 205 185 140 – – – – – – – – – – – – –
275 230 205 180 160 120 180 155 120 – – – – – – – – – – – – –
260 190 170 145 145 95 160 130 95 – – – – – – – – – – – – –
KCSM40 295 215 190 160 160 110 185 150 110 – – – – – – – – – – – – –
275 240 205 180 160 125 275 180 145 – – – – – – – – – – – – –
240 205 180 160 145 110 220 145 125 – – – – – – – – – – – – –
205 160 160 145 125 90 180 125 110 – – – – – – – – – – – – –
*Recommended for wet machining only. NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry Wet
B10
kennametal.com
Face Milling • Dodeka™ Mini 45° Recommended Starting Speeds for Wet Machining (m/min)
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3
– – – – – – – – – – – – 955 880 880 – – – – – – –
– – – 235 – – – – – 285 220 190 615 555 555 – – – – 150 – –
– – – 190 – – – – – 255 195 170 550 510 510 – – – – 125 – –
KCK15 – – – – – – – – – 405 320 270 – – – – – – – – – –
– – – – – – – – – 370 285 240 – – – – – – – – – –
– – – 165 – – – – – 230 185 150 505 470 470 – – – – 90 – –
– – – – – – – – – 260 200 170 – – – – – – – – – –
– – – – – – – – – 235 185 150 – – – – – – – – – –
KC522M – – – – – – – – – 210 170 140 – – – – – – – – – –
KCPK30 – – – – – – – – – 330 265 220 – – – – – – – – – –
435 270 245 185 250 150 195 175 140 285 225 190 – – – – – – 65 – – –
380 245 220 170 220 130 175 150 125 255 200 170 – – – – – – 50 – – –
315 265 245 215 175 160 195 175 135 220 170 145 – – – 40 40 50 70 115 – –
270 230 210 175 165 120 170 150 115 195 150 130 – – – 30 30 40 50 90 – –
KC725M 260 190 170 145 145 95 160 125 90 175 145 115 – – – 25 25 25 30 70 – –
KCPM40 355 220 195 150 200 118 150 135 110 230 185 150 – – – – – – 30 – – –
285 240 220 195 165 145 190 170 125 – – – – – – 40 40 50 65 – – –
250 210 190 165 150 110 165 145 110 – – – – – – 30 30 40 50 – – –
250 210 190 170 145 125 165 150 110 – – – – – – 30 30 45 50 – – –
220 185 165 145 130 95 145 125 95 – – – – – – 30 30 30 45 – – –
210 150 135 115 115 75 130 105 75 – – – – – – 25 25 25 30 – – –
TURNING
– – – – – – – – – – – – 1035 955 955 – – – – – – –
KC520M
MILLING
– – – – – – – – – – – – 1170 1035 1035 – – – – – – –
KC510M
KCSM40 235 170 150 130 130 90 150 120 90 – – – – – – 30 30 30 30 – – –
– – – – 165 145 200 170 140 – – – – – – 40 40 50 55 – – –
– – – – 140 105 165 140 105 – – – – – – 30 30 40 50 – – –
– – – – 115 75 135 115 80 – – – – – – 25 25 25 30 – – –
HOLEMAKING
KC410M
TOOLING SYSTEMS
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 N 3 1 2 S 3 4 1 2 H 3
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry Wet
kennametal.com
B11
Face Milling • Dodeka™ Mini 60° Shell Mills
• Twelve cutting edges per insert. • Higher Ap1 max with standard inserts.
TURNING
• Productivity booster in all materials.
Dodeka Mini 60° • Shell Mills
MILLING
order number 4147022 4147713 4147714 4147715 4147716 4147717 4147718 4147719 4147720 4147722
catalogue number KSHR040A04RS60HN06 KSHR040A05RS60HN06 KSHR050A04RS60HN06 KSHR050A05RS60HN06 KSHR063A04RS60HN06 KSHR063A06RS60HN06 KSHR080A05RS60HN06 KSHR080A08RS60HN06 KSHR100B06RS60HN06 KSHR125B08RS60HN06
D1 40 40 50 50 63 63 80 80 100 125
D1 max 46,4 46,4 56,4 56,4 69,3 69,3 86,3 86,3 106,3 131,3
D 22 22 22 22 22 22 27 27 32 40
D6 38 38 38 38 50 50 60 60 80 90
L 40 40 40 40 40 40 50 50 50 63
Ap1 max 4,3 4,3 4,3 4,3 4,3 4,3 4,3 4,3 4,3 4,3
Z 4 5 4 5 4 6 5 8 6 8
kg 0,21 0,21 0,32 0,32 0,57 0,59 1,08 1,15 1,70 2,92
max RPM 15800 15800 12700 12700 10100 10100 7900 7900 6300 5050
HOLEMAKING
Spare Parts
D1 40 50 63 80 100 125
insert screw 193.492 193.492 193.492 193.492 193.492 193.492
Nm 3,5 3,5 3,5 3,5 3,5 3,5
wrench 170.025 170.025 170.025 170.025 170.025 170.025
mounting screw KLSSM22-39-CG — — — — —
socket-head cap screw — 125.025 125.025 125.230 — —
coolant lock screw assembly — — — — MS2189C —
coolant lock screw — — — — — 420.200
coolant shower plate — — — — — 470.232
TOOLING SYSTEMS
NOTE: Coolant lock screw assembly and coolant cap must be ordered separately.
B12
kennametal.com
Face Milling • Dodeka™ Mini 60° Indexable Inserts
** first choice without coolant ) alternate choice with coolant * alternate choice without coolant
P1–P2
*/)
))
**
P3–P4
*/)
))
*
**
P5–P6
*/)
))
*
**
M1–M2
*/)
)
M3
*/)
)
K1–K2 K3 N1
))
N2
))
*
))
*
))
)
)) ))
** **
S1
)
))
S2
)
))
S3
)
)
))
S4
)
)
))
ISO catalogue number Light Machining HNGJ0604ANFNLDJ HNGJ0604ANENLD
D
BS
KC410M KC510M KC520M KC522M KC725M KCK15 KCPK30 KCPM40 KCSM40
12 12
1,54 1,54
4121575 – – 4121576
General Machining HNPJ0604ANSNGD
12
1,45
–
–
Heavy Machining HNGJ0604ANSNHD HNPJ0604ANSNHD HNPJ060432ANSNHD
12 12 12
1,45 1,45 —
– – –
– – –
– –
– 4121578
– –
TURNING
)) first choice with coolant
– – – – 4119227 4119190 5550701 6165862
MILLING
4119696 4119697 4119701 4119699 4119700 5550703 6165759
– – –
– – 6039660 6039812 6039659 6165864 4119703 4119229 – 4119228 5550702 6165760 – – – – 6068798 6165861
Recommended Starting Feeds [mm]
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
0,13 0,15 0,27 0,27
5% 0,37 0,48 0,64 0,68
0,64 0,81 0,97 1,10
0,10 0,11 0,20 0,20
Light Machining
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,27 0,46 0,07 0,20 0,35 0,06 0,18 0,35 0,58 0,08 0,26 0,43 0,07 0,23 0,46 0,70 0,15 0,35 0,52 0,13 0,30 0,49 0,79 0,15 0,37 0,59 0,13 0,32
0,30 0,38 0,45 0,51
General Purpose
0,06 0,07 0,12 0,12
40–100% 0,16 0,21 0,28 0,29
Heavy Machining
0,28 0,35 0,42 0,47
HOLEMAKING
Recommended Starting Feeds
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
TOOLING SYSTEMS
HNG….: Ground inserts; high versatility for all finishing applications and difficult-to-machine stainless steels and high-temp alloys. HNP….: Pressed inserts; lower cost per edge for most roughing to semi-finishing operations.
kennametal.com
B13
Face Milling • Dodeka™ Mini 60° Recommended Starting Speeds for Dry Machining (m/min)
MILLING
TURNING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 2 H 3
TOOLING SYSTEMS
HOLEMAKING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 2 K 3 1 N 2 3 1 2 S 3 4 1 H 2 3
KC410M * – – – – – – – – – – – – – – – – – – – – – –
– – – – – – – – – – – – – – – – – – – – – –
KC510M – – – – – – – – – – – – – – – – – – – – – –
– – – 295 – – – – – 355 275 235 – – – – – – – 190 – –
– – – 240 – – – – – 320 245 210 – – – – – – – 155 – –
KCK15 – – – – – – – – – 505 400 335 – – – – – – – – – –
– – – – – – – – – 460 355 300 – – – – – – – – – –
KC520M – – – 205 – – – – – 290 230 190 – – – – – – – 110 – –
– – – – – – – – – 325 250 210 – – – – – – – – – –
– – – – – – – – – 295 230 190 – – – – – – – – – –
KC522M – – – – – – – – – 260 210 175 – – – – – – – – – –
KCPK30 – – – – – – – – – 410 330 275 – – – – – – – – – –
545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – – – – –
475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – – – – –
395 330 305 270 220 200 245 220 170 275 215 180 – – – – – – – 145 – –
340 290 260 220 205 150 215 190 145 245 190 160 – – – – – – – 110 – –
KC725M 325 240 210 180 180 120 200 155 115 220 180 145 – – – – – – – 85 – –
KCPM40 445 275 245 190 250 145 185 170 140 290 230 190 – – – – – – – – – –
355 300 275 245 205 180 235 210 155 – – – – – – – – – – – – –
310 260 235 205 185 140 205 180 140 – – – – – – – – – – – – –
310 265 240 215 180 155 205 185 140 – – – – – – – – – – – – –
275 230 205 180 160 120 180 155 120 – – – – – – – – – – – – –
260 190 170 145 145 95 160 130 95 – – – – – – – – – – – – –
KCSM40 295 215 190 160 160 110 185 150 110 – – – – – – – – – – – – –
275 240 205 180 160 125 275 180 145 – – – – – – – – – – – – –
240 205 180 160 145 110 220 145 125 – – – – – – – – – – – – –
205 160 160 145 125 90 180 125 110 – – – – – – – – – – – – –
*Recommended for wet machining only. NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry Wet
B14
kennametal.com
Face Milling • Dodeka™ Mini 60° Recommended Starting Speeds for Wet Machining (m/min)
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 2 K 3 1 N 2 3 1 2 S 3 4 1 H 2 3
– – – – – – – – – – – – 955 880 880 – – – – – – –
– – – 235 – – – – – 285 220 190 615 555 555 – – – – 150 – –
– – – 190 – – – – – 255 195 170 550 510 510 – – – – 125 – –
KCK15 – – – – – – – – – 405 320 270 – – – – – – – – – –
– – – – – – – – – 370 285 240 – – – – – – – – – –
– – – 165 – – – – – 230 185 150 505 470 470 – – – – 90 – –
– – – – – – – – – 260 200 170 – – – – – – – – – –
– – – – – – – – – 235 185 150 – – – – – – – – – –
KC522M – – – – – – – – – 210 170 140 – – – – – – – – – –
KCPK30 – – – – – – – – – 330 265 220 – – – – – – – – – –
435 270 245 185 250 150 195 175 140 285 225 190 – – – – – – 65 – – –
380 245 220 170 220 130 175 150 125 255 200 170 – – – – – – 50 – – –
315 265 245 215 175 160 195 175 135 220 170 145 – – – 40 40 50 70 115 – –
270 230 210 175 165 120 170 150 115 195 150 130 – – – 30 30 40 50 90 – –
KC725M 260 190 170 145 145 95 160 125 90 175 145 115 – – – 25 25 25 30 70 – –
KCPM40 355 220 195 150 200 120 150 135 110 230 185 150 – – – – – – 30 – – –
285 240 220 195 165 145 190 170 125 – – – – – – 40 40 50 65 – – –
250 210 190 165 150 110 165 145 110 – – – – – – 30 30 40 50 – – –
250 210 190 170 145 125 165 150 110 – – – – – – 30 30 45 50 – – –
220 185 165 145 130 95 145 125 95 – – – – – – 30 30 30 45 – – –
210 150 135 115 115 75 130 105 75 – – – – – – 25 25 25 30 – – –
TURNING
– – – – – – – – – – – – 1035 955 955 – – – – – – –
KC520M
MILLING
– – – – – – – – – – – – 1170 1035 1035 – – – – – – –
KC510M
KCSM40 235 170 150 130 130 90 150 120 90 – – – – – – 30 30 30 30 – – –
– – – – 165 145 200 170 140 – – – – – – 40 40 50 55 – – –
– – – – 140 105 165 140 105 – – – – – – 30 30 40 50 – – –
– – – – 115 75 135 115 80 – – – – – – 25 25 25 30 – – –
HOLEMAKING
KC410M
TOOLING SYSTEMS
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 2 H 3
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry Wet
kennametal.com
B15
Face Milling • Dodeka™ 45° End Mills • Weldon®
• Twelve cutting edges per insert. • Soft cutting action.
TURNING
• Through tool coolant.
Dodeka 45° • Weldon End Mills
MILLING
order number 3324830
catalogue number KSHR40D04R50B25SHN09
D1 40
D1 max 51,0
D 25
L 107
L3 50,00
Ap1 max 4,5
Z 4
kg 0,52
max RPM 15800
Spare Parts
insert screw 193.492
Nm 3,5
wrench 170.025
TOOLING SYSTEMS
HOLEMAKING
D1 40
B16
kennametal.com
Face Milling • Dodeka™ 45° Shell Mills
• Twelve cutting edges per insert. • Through coolant standard.
TURNING
• Soft cutting action.
Dodeka 45° • Shell Mills D1 50 50 63 63 63 80 80 80 100 100 100 125 125 125 160 160 160 200 250
D1 max 61,0 61,0 74,0 74,0 74,0 91,0 91,0 91,0 111,0 111,0 111,0 135,9 135,9 136,0 171,0 171,0 171,0 211,0 261,0
D 22 22 22 22 22 27 27 27 32 32 32 40 40 40 40 40 40 60 60
D4 — — — — — — — — — — — — — — 67 67 67 102 102
D6 38 38 50 50 50 60 60 60 80 80 80 90 90 90 110 110 110 130 130
L 40 40 40 40 40 50 50 50 50 50 50 63 63 63 63 63 63 63 63
Ap1 max 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5
Z 4 5 5 6 7 5 6 9 6 8 11 8 10 14 10 12 16 16 20
kg 0,32 0,33 0,60 0,56 0,57 1,12 1,07 1,11 1,73 1,68 1,73 2,84 2,77 2,86 4,75 4,56 4,70 6,43 9,93
max RPM 12700 12700 10100 10100 10100 7900 7900 7900 6300 6300 6300 5050 5050 5050 3900 3900 3900 3180 2550
MILLING
catalogue number KSHR50A04RS45HN09 KSHR50A05RS45HN09 KSHR63A05RS45HN09 KSHR63A06RS45HN09 KSHR63A07RS45HN09 KSHR80A05RS45HN09 KSHR80A06RS45HN09 KSHR80A09RS45HN09 KSHR100B06RS45HN09 KSHR100B08RS45HN09 KSHR100B11RS45HN09 KSHR125B08RS45HN09 KSHR125B10RS45HN09 KSHR125B14RS45HN09 KSHR160C10RS45HN09 KSHR160C12RS45HN09 KSHR160C16RS45HN09 KSHR200C16RS45HN09 KSHR250C20RS45HN09
HOLEMAKING
order number 3324831 3324832 3749959 3325163 3325164 3749960 3325165 3325166 3749961 3325167 3325168 3749962 3325169 3325170 3750013 3325171 3325172 3587732 3587753
D1 50 63 80 100 125 160 200 250
insert screw 193.492 193.492 193.492 193.492 193.492 193.492 193.492 193.492
Nm 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5
wrench 170.025 170.025 170.025 170.025 170.025 170.025 170.025 170.025
mounting screw with coolant grooves MS2072CG MS1234CG MS2038CG — — — — —
low-head cap screw 129.025 — — — — — — —
socket-head cap screw — 125.025 125.230 — — — — —
coolant lock screw assembly — — — MS2189C — — — —
coolant lock screw — — — — 420.200 420.200 — —
coolant shower plate — — — — 470.232 470.233 470.234 470.235
NOTE: Coolant lock screw assembly and coolant cap must be ordered separately.
kennametal.com
B17
TOOLING SYSTEMS
Spare Parts
Face Milling • Dodeka™ 45° Indexable Inserts
)) first choice with coolant ** first choice without coolant ) alternate choice with coolant
HOLEMAKING
MILLING
TURNING
* alternate choice without coolant
P1–P2
*/)
))
**
P3–P4
*/)
))
*
**
P5–P6
*/)
))
*
**
M1–M2
*/)
)
M3
*/)
)
K1–K2
))
K3
))
N1
))
N2
))
)
)) ))
**
** **
S1
)
))
S2
)
))
S3
)
)
))
S4
)
)
))
ISO catalogue number Light Machining HNGJ0905ANFNLDJ HNGJ0905ANENLD
D
BS
KC410M KC520M KC522M KC725M KCK15 KCPK30 KCPM40 KCSM40 KY3500
16 16
1,80 1,80
3849320 – – – – – – 3331174 3093561 3331175 3330952 3331178
General Machining HNGJ0905ANSNGD HNPJ0905ANSNGD
16 16
1,80 1,80
– –
Heavy Machining HNGJ0905ANSNHD HNPJ0905ANSNHD HNPJ090543ANSNHD HNGJ090543ANSNHD
16 16 16 16
1,66 1,66 — —
– – – –
– – – –
– 3774249 3774251 –
Finishing with Wiper XNGJ0905ANSNGD3W
16
6,00
–
–
–
High Speed Cast Iron Machining HNEC0905ANSN 16
1,95
–
–
–
– 6178103
– –
– – 3331176 3331173 3093719 5550793 6178104 3763726 3774250 3763727 3763725 3763728 5550795 –
– –
3556331 3763723 3763730 3556374
3556330 3763185 3763729 3556373
3556332 3763724 3763731 3556375
– –
5550794 5550796 5550797 6068043
6178105 6178108 6178109 6178106
– – – –
–
6178107
–
–
–
6140064
3547033 3547022 3547035
–
–
–
Recommended Starting Feeds
TOOLING SYSTEMS
Recommended Starting Feeds [mm]
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
0,17 0,23 0,33 0,33
5% 0,46 0,66 0,72 0,84
0,79 0,99 1,15 1,35
0,12 0,17 0,24 0,24
Light Machining
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,33 0,57 0,09 0,25 0,43 0,08 0,22 0,47 0,71 0,13 0,35 0,53 0,11 0,31 0,52 0,82 0,18 0,39 0,61 0,16 0,34 0,60 0,97 0,18 0,45 0,72 0,16 0,39
0,37 0,46 0,54 0,63
General Purpose
0,07 0,10 0,14 0,14
40–100% 0,20 0,28 0,31 0,36
Heavy Machining
0,34 0,42 0,49 0,57
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
HNG….: Ground inserts; high versatility for all finishing applications and difficult-to-machine stainless steels and high-temp alloys. HNP….: Pressed inserts; lower cost per edge for most roughing to semi-finishing operations. XNG….: Wiper finishing insert. To be used in combination with HNGJ..LD insert.
B18
kennametal.com
Face Milling • Dodeka™ 45° Recommended Starting Speeds for Dry Machining (m/min)
– – – – – – – – – – – – – – – – – – – – – –
– – – – – – – – – 325 250 210 – – – – – – – – – –
– – – – – – – – – 295 230 190 – – – – – – – – – –
KCPK30 545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – – – – –
475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – – – – –
– – – – – – – – – 260 210 175 – – – – – – – – – –
395 330 305 270 220 200 245 220 170 275 215 180 – – – – – – – 145 – –
340 290 260 220 205 150 215 190 145 245 190 160 – – – – – – – 110 – –
KC725M 325 240 210 180 180 120 200 155 115 220 180 145 – – – – – – – 85 – –
KCPM40 445 275 245 190 250 145 185 170 140 290 230 190 – – – – – – – – – –
355 300 275 245 205 180 235 210 155 – – – – – – – – – – – – –
310 260 235 205 185 140 205 180 140 – – – – – – – – – – – – –
310 265 240 215 180 155 205 185 140 – – – – – – – – – – – – –
275 230 205 180 160 120 180 155 120 – – – – – – – – – – – – –
KCK15 260 190 170 145 145 95 160 130 95 – – – – – – – – – – – – –
KCSM40 295 215 190 160 160 110 185 150 110 – – – – – – – – – – – – –
275 240 205 180 160 125 275 180 145 – – – – – – – – – – – – –
240 205 180 160 145 110 220 145 125 – – – – – – – – – – – – –
– – – – – – – – – 505 400 335 – – – – – – – – – –
– – – – – – – – – 460 355 300 – – – – – – – – – –
– – – – – – – – – 410 330 275 – – – – – – – – – –
TURNING
– – – – – – – – – – – – – – – – – – – – – –
KC522M
MILLING
– – – – – – – – – – – – – – – – – – – – – –
KC520M
KY3500 205 160 160 145 125 90 180 125 110 – – – – – – – – – – – – –
– – – – – – – – – 965 760 – – – – – – – – – – –
– – – – – – – – – 875 685 – – – – – – – – – – –
– – – – – – – – – 780 635 – – – – – – – – – – –
HOLEMAKING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 2 K 3 1 N 2 3 1 2 S 3 4 1 H 2 3
KC410M *
TOOLING SYSTEMS
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 2 H 3
*Recommended for wet machining only. NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry Wet
kennametal.com
B19
Face Milling • Dodeka™ 45° Recommended Starting Speeds for Wet Machining (m/min)
MILLING
TURNING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 2 H 3
TOOLING SYSTEMS
HOLEMAKING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3
KC410M – – – – – – – – – – – – 1170 1035 1035 – – – – – – –
– – – – – – – – – – – – 1035 955 955 – – – – – – –
KC520M – – – – – – – – – – – – 955 880 880 – – – – – – –
– – – – – – – – – 260 200 170 – – – – – – – – – –
– – – – – – – – – 235 185 150 – – – – – – – – – –
KCPK30 435 270 245 185 250 150 195 175 140 285 225 190 – – – – – – 65 – – –
380 245 220 170 220 130 175 150 125 255 200 170 – – – – – – 50 – – –
KC522M – – – – – – – – – 210 170 140 – – – – – – – – – –
315 265 245 215 175 160 195 175 135 220 170 145 – – – 40 40 50 70 115 – –
270 230 210 175 165 120 170 150 115 195 150 130 – – – 30 30 40 50 90 – –
KC725M 260 190 170 145 145 95 160 125 90 175 145 115 – – – 25 25 25 30 70 – –
KCPM40 355 220 195 150 200 118 150 135 110 230 185 150 – – – – – – 30 – – –
285 240 220 195 165 145 190 170 125 – – – – – – 40 40 50 65 – – –
250 210 190 165 150 110 165 145 110 – – – – – – 30 30 40 50 – – –
250 210 190 170 145 125 165 150 110 – – – – – – 30 30 45 50 – – –
220 185 165 145 130 95 145 125 95 – – – – – – 30 30 30 45 – – –
KCK15 210 150 135 115 115 75 130 105 75 – – – – – – 25 25 25 30 – – –
– – – – – – – – – 405 320 270 – – – – – – – – – –
– – – – 165 145 200 170 140 – – – – – – 40 40 50 55 – – –
– – – – 140 105 165 140 105 – – – – – – 30 30 40 50 – – –
– – – – – – – – – 330 265 220 – – – – – – – – – –
KY3500 *
KCSM40 235 170 150 130 130 90 150 120 90 – – – – – – 30 30 30 30 – – –
– – – – – – – – – 370 285 240 – – – – – – – – – –
– – – – 115 75 135 115 80 – – – – – – 25 25 25 30 – – –
– – – – – – – – – – – – – – – – – – – – – –
– – – – – – – – – – – – – – – – – – – – – –
– – – – – – – – – – – – – – – – – – – – – –
*Recommended for dry machining only. NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry Wet
B20
kennametal.com
TURNING
CAS — Customer Application Support
Get Fast and Reliable Answers to Your Toughest Problems Our CAS Team is the metalworking industry’s leading help desk resource for tooling application solutions and problem resolution.
Easy Access to Proven Metalworking Expertise! Kennametal Application Engineers assist customers and engineering groups throughout the world with expert tool selection and application recommendations for the entire range of Kennametal tooling.
Language
CAS Hotline
Email MILLING
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800 835 3668 1800 253 0758
na.techsupport@kennametal.com na.techsupport@kennametal.com
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na.techsupport@kennametal.com
Europe
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eu.techsupport@kennametal.com eu.techsupport@kennametal.com na.techsupport@kennametal.com na.techsupport@kennametal.com eu.techsupport@kennametal.com eu.techsupport@kennametal.com na.techsupport@kennametal.com eu.techsupport@kennametal.com eu.techsupport@kennametal.com na.techsupport@kennametal.com eu.techsupport@kennametal.com eu.techsupport@kennametal.com eu.techsupport@kennametal.com na.techsupport@kennametal.com na.techsupport@kennametal.com eu.techsupport@kennametal.com
Asia Pacific
Australia India Japan Korea (South) Malaysia New Zealand Singapore Taiwan Thailand
English English English English English English English English English
1800 666 667 1 800 103 5227 03 3820 2855 +82 2 2100 6100 1800 812 990 0800 450 941 1800 6221031 0800 666 197 1800 4417820
ap-kmt.techsupport@kennametal.com in.techsupport@kennametal.com ap-kmt.techsupport@kennametal.com ap-kmt.techsupport@kennametal.com ap-kmt.techsupport@kennametal.com ap-kmt.techsupport@kennametal.com ap-kmt.techsupport@kennametal.com ap-kmt.techsupport@kennametal.com ap-kmt.techsupport@kennametal.com
HOLEMAKING
North America
Numbers shown only serve the originating country listed.
kennametal.com
B21
TOOLING SYSTEMS
Region
7745VOD Series
Face Milling Cutter 42° LEAD ANGLE – FACE MILLS
7745VOD cutters are designed for machining most materials. Octagonal inserts offer up to eight economical cutting edges. These cutters are ideal for roughing, semi-finishing and finishing of Steel, Alloyed Steel, Stainless Steel, High Temperature Alloys, Cast Iron and Aluminium Alloys. 7745VOD cutters are also very robust when machining with tool holder extensions. They are one of the first choice tools for machining component surface with scale as well as for machining of irregular stock. Insert sizes: OD..04 avaliable in cutters with medium and fine tooth pitch, giving maximum efficency and performance in order to reduce cycle times.
Features and Benefits 7745VOD 7745VOD04: Maximum ap = 3,50mm (8 cutting edges) Maximum ap = 8mm (4 cutting edges) Diameter Range = 32mm to 125mm
B22
kennametal.com
Face Milling • 7745VOD04
TURNING
7745VOD04 • End Mill • Shell Mills
End Mill Weldon Shank order number 5672181
catalogue number 7745VOD04WA032R
D1 max 40
D1 32
D 25
L 96
L3 40
Ap1 max 3,5
Ap2 max 8,0
Z 3
Spare Parts
Torx driver T20
Nm 3,1
MILLING
insert screw F4011T
catalogue number 7745VOD04WA032R
HOLEMAKING
L
Shell Mills order number 5673810 5672038 5671836 5673700 5672025 5672190
catalogue number 7745VOD04-A040R 7745VOD04-A050Z6R 7745VOD04-A063R 7745VOD04-A080R 7745VOD04-A100R 7745VOD04-A125R
D1 max 48 58 71 88 108 133
D1 40 50 63 80 100 125
D 16 22 22 27 32 40
D6 35 45 45 65 80 82
L 35 40 40 50 50 63
Ap1 max 3,5 3,5 3,5 3,5 3,5 3,5
Ap2 max 8,0 8,0 8,0 8,0 8,0 8,0
Z 4 6 5 6 7 8
catalogue number 7745VOD04-A040R 7745VOD04-A050Z6R 7745VOD04-A063R 7745VOD04-A080R 7745VOD04-A100R 7745VOD04-A125R
kennametal.com
insert screw F4011T F4011T F4011T F4011T F4011T F4011T
Nm 3,1 3,1 3,1 3,1 3,1 3,1
Torx driver T20 T20 T20 T20 T20 T20
mounting screw M8 1.25 X 25 SHCS M10 1.5 X 25 SHCS M10 1.5 X 25 SHCS M12 X 1.75 X 30 SHCS — M20 X 2.5 X 50 SHCS
LHCS mounting screw — — — — M16X2X40 LHSCS —
B23
TOOLING SYSTEMS
Spare Parts
Face Milling • 7745VOD04 Inserts
)) first choice with coolant ** first choice without coolant ) alternate choice with coolant
P1–P2
**
*/)
P3–P4
))
*/)
*alternate choice without coolant
*/)
))
M3
)
))
K1–K2
**
*/)
K3
))
*/)
TURNING
N1 N2 15º
BS L10
S
MILLING
D
HOLEMAKING
**
M1–M2
Rε
S1
))
)
S2
))
)
S3
))
S4
)
))
ISO catalogue number Light Machining ODET0404APEN44
D
S
hm
BS
R
SP6519
X500
X700
12,80
4,76
0,04
1,50
—
5667950
5656499
–
Light Machining ODMT040408EN412
12,80
4,76
0,06
—
0,80
5665818
–
5666904
General Machining ODMT0404APEN41
12,80
4,76
0,06
1,50
0,20
5661185
5657014
–
General Machining ODMT040408EN41
12,80
4,76
0,06
—
0,80
5667576
5656811
–
Heavy Machining ODMW040408SN
12,80
4,76
0,27
—
0,80
5665739
5656555
–
NOTE: ODMW040408SN X500 should be generally used for heavy duty applications as well as Stainless Steel and High-Temperature Alloys with heavy scale. Geometry -412 is slightly more positive than -41 and can improve tool life in several applications on Stainless Steel and High Temperature Alloys
Recommended Starting Feeds Recommended Starting Feeds [mm]
TOOLING SYSTEMS
))
P5–P6
Insert Geometry .E..44 .E..412 .E..41 .S..N
B24
Light Machining
General Purpose
Heavy Machining
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 0,14 0,16 0,18 0,46
10% 0,35 0,41 0,51 0,81
0,58 0,69 0,81 1,15
0,10 0,12 0,13 0,33
20% 0,25 0,30 0,36 0,58
0,41 0,50 0,58 0,83
0,08 0,09 0,10 0,25
30% 0,19 0,23 0,28 0,44
0,31 0,38 0,44 0,63
0,07 0,08 0,09 0,22
40% 0,17 0,20 0,24 0,39
0,28 0,33 0,39 0,55
0,06 0,07 0,08 0,20
50–100% 0,15 0,18 0,22 0,35
0,25 0,30 0,35 0,50
Insert Geometry .E..44 .E..412 .E..41 .S..N
kennametal.com
7745VOD Recommended Starting Speeds for Dry Machining and Wet Machining
325 290 250 190 155 130 300 265 215 310 265 205 – – – – – – – – – –
125 110 95 70 70 50 110 100 80 135 105 95 – – – 25 20 25 35 – – –
260 230 200 150 125 105 240 210 170 250 210 165 – – – 50 45 50 70 – – –
SP6519 210 185 160 120 100 80 190 165 135 210 170 150 – – – 40 30 40 55 – – –
240 215 185 145 120 95 220 190 155 265 215 170 – – – – – – – – – –
155 140 120 90 85 60 140 120 95 205 155 120 – – – – – – – – – –
– – – – 160 140 310 275 230 – – – – – – – – – – – – –
125 110 95 70 70 50 110 95 75 165 125 95 – – – 25 20 25 30 – – –
– – – – 130 110 250 220 185 – – – – – – 50 45 50 70 – – –
X500 190 170 150 115 95 75 175 150 125 210 170 135 – – – 30 30 40 50 – – –
– – – – 125 100 230 205 170 – – – – – – – – – – – – –
– – – – 85 60 140 125 100 – – – – – – – – – – – – –
TURNING
285 250 220 170 135 115 260 225 190 285 230 210 – – – 50 50 50 75 – – –
155 140 120 90 85 60 140 125 100 170 130 120 – – – – – – – – – –
X700
MILLING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3
260 230 200 150 125 100 235 205 170 265 210 190 – – – – – – – – – –
X500
X700 – – – – 100 80 185 165 135 – – – – – – 40 30 40 50 – – –
– – – – 70 50 110 100 80 – – – – – – 25 20 25 35 – – –
HOLEMAKING
355 310 275 210 170 145 325 280 235 355 290 265 – – – – – – – – – –
SP6519
TOOLING SYSTEMS
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry Wet
kennametal.com
B25
7745VOD04 Technical Information
Technical Information (mm)
order number 5672181 5673810 5672038 5671836 5673700 5672025 5672190
catalogue number 7745VOD04WA032R 7745VOD04-A040R 7745VOD04-A050Z06R 7745VOD04-A063R 7745VOD04-A080R 7745VOD04-A100R 7745VOD04-A125R
facing ramping pitch angle 32 12,10 40 8.50 50 6.10 63 4.30 80 3.00 100 2.40 125 2.00
min–max 60 78 76 94 96 114 122 140 156 174 196 214 246 264
ap max helical/ linear 2,00 2,00 2,00 2,00 2,00 2,00 2,00
max RPM 33200 29200 25700 22700 17700 17700 15700
Flat
Facing Pitch
TOOLING SYSTEMS
HOLEMAKING
MILLING
TURNING
helical hole
Helical Interpolation
Ramping
dimension
B26
kennametal.com
Shoulder Milling Platform Selection
Application
TURNING
1
Machining Conditions and Spindle Size 2
• Small to medium machines.
• Medium and large machines.
• Best fit for steep taper 40 / HSK63 and similar spindle sizes.
• Best fit for steep taper 50 / HSK100 and similar spindle sizes.
• All shoulder finishing cuts with medium depth of cut.
• Roughing and shoulder finishing with larger depth of cut.
Capabilities MILLING
3
Platform 4
Mill 1-10
Mill 4-15™
™
Mill 1-14™
Ap max: 11mm
Ap max: 10mm
Ap max: 15mm
Ap max: 14mm
Cutter body: Ø16–Ø80mm
Cutter body: Ø12–Ø100mm
Cutter body: Ø25–Ø160mm
Cutter body: Ø20–Ø160mm
Insert style: LN*U1104
Insert style: ED*T10T3
Insert style: LN*U15T6
Insert style: ED*T1404
4 cutting edges
2 cutting edges
4 cutting edges
2 cutting edges
HOLEMAKING
Mill 4-11
™
Insert Selection Easy insert selection based on:
• Workpiece material
• Workpiece material
• Cutting conditions
• Cutting conditions
• Coolant type
• Coolant type
Directly on the product page B34
Directly on the product page B44
TOOLING SYSTEMS
5
Easy insert selection based on:
Tech Tips: • Best wall and surface finishing with Mill 4-11 and Mill 4-15 series. “Stepless” solution for multiple-pass operations. For excellent wall finishing results, apply Ap up to ½ length of cutting edge. • Full ramping, slotting, and plunging capabilities with Mill 1-10 and Mill 1-14. • Coarse pitch cutters are suggested for large radial engagements. Fine pitch for smooth cuts at low radial engagement and/or stable machining conditions.
kennametal.com
B27
Mill 4-11
™
One tool for all applications. The Mill 4™ series is specially engineered to achieve excellent surface quality and higher metal removal rates in shoulder milling applications. Its unique design allows you to apply the tool in multiple passes (stepping down) with outstanding results. From roughing to finishing operations, the Mill 4 series is applicable in a wide range of workpiece materials: steel, cast iron, stainless steel, non-ferrous materials, and high-temp alloys.
Features and Benefits • • • • •
Double-sided strong insert with 4 cutting edges. High positive geometry for lower cutting forces. Superior wall and surface finish capabilities. “Stepless” solution for multiple-pass operations. Comprehensive offering to cover all applications in all material groups.
-ELEJ
N
For non-ferrous materials.
B28
-EGE
P M
-SGE
S
1st choice for stainless steel. Lower cutting forces.
P M K
-SGEM
S
First choice for the Mill 4 platform, especially when machining steels.
P
K
1st choice for cast iron. Strongest cutting edge.
kennametal.com
Uneven pocket spacing.
HOLEMAKING
MILLING
TURNING
Screw-on, end mills, and shell mill cutter with internal coolant.
Up to 11mm Ap capabilities.
Integrated wiper facet for bestin-class floor finisher.
TP9 insert screw (M3) to provide higher reliability and safe processes.
TOOLING SYSTEMS
Double-sided insert with 4 cutting edges.
Multiple corner nose radii available from 0,4mm up to 1,6mm.
kennametal.com
B29
Shoulder Milling • Mill 4-11™ End Mills • Screw-On
• One tool for all applications: from roughing to finishing. • Superior wall and surface finishing capabilities. Best choice for stepping down operations. • Up to 11mm depth of cut.
TURNING
• Screw-on cutters provide better rigidity and stability when used with small spindles: BT30, BT40, DV40, HSK50, HSK63, etc. • Screw-on cutters can be less expensive when compared to cylindrical shank cutters due to their higher flexibility through multiple holder combinations.
MILLING
Screw-On End Mills order number 6136738 6131682 6131686 6136793 6134187
catalogue number M4D016Z02M08LN11 M4D020Z03M10LN11 M4D025Z04M12LN11 M4D032Z05M16LN11 M4D032Z06M16LN11
D1 16 20 25 32 32
D 13 18 21 29 29
DPM 8,5 10,5 12,5 17,0 17,0
G3X M8 M10 M12 M16 M16
L2 25 28 40 40 40
WF 10 15 17 24 24
Ap1 max 11,0 11,0 11,0 11,0 11,0
Z 2 3 4 5 6
kg 0,03 0,06 0,10 0,20 0,19
max RPM 48000 40200 34300 29200 29200
HOLEMAKING
Spare Parts
insert screw MS2263 MS2263 MS2263 MS2263
Nm 1,5 1,5 1,5 1,5
Torx Plus driver DT9IP DT9IP DT9IP DT9IP
TOOLING SYSTEMS
D1 16 20 25 32
B30
kennametal.com
Shoulder Milling • Mill 4-11™ End Mills • Weldon®
• One tool for all applications: from roughing to finishing. • Superior wall and surface finishing capabilities. • Best choice for stepping down operations.
TURNING
• Up to 11mm depth of cut.
order number 6131628 6131630 6136740 6131684 6134185 6136795
catalogue number M4D016Z02B16LN11 M4D020Z02B20LN11 M4D020Z03B20LN11 M4D025Z03B25LN11 M4D032Z04B32LN11 M4D040Z05B32LN11
D1 16 20 20 25 32 40
D 16 20 20 25 32 32
L 74 79 79 89 110 110
L2 25 28 28 32 49 49
Ap1 max 11,0 11,0 11,0 11,0 11,0 11,0
Z 2 2 3 3 4 5
kg 0,09 0,17 0,16 0,29 0,60 0,66
MILLING
Weldon End Mills max RPM 48000 40200 42000 34300 29200 25400
insert screw MS2263 MS2263 MS2263 MS2263 MS2263
Nm 1,5 1,5 1,5 1,5 1,5
Torx Plus driver DT9IP DT9IP DT9IP DT9IP DT9IP
TOOLING SYSTEMS
D1 16 20 25 32 40
HOLEMAKING
Spare Parts
kennametal.com
B31
Shoulder Milling • Mill 4-11™ End Mills • Cylindrical
• One tool for all applications: from roughing to finishing. • Superior wall and surface finishing capabilities. • Best choice for stepping down operations.
TURNING
• Up to 11mm depth of cut.
MILLING
Cylindrical End Mills order number 6131627 6136737 6131629 6131681 6136739 6131683 6131685 6136791 6134184 6134186 6136792
catalogue number M4D016Z02A16LN11L090 M4D016Z02A16LN11L150 M4D020Z02A20LN11L150 M4D020Z03A20LN11L090 M4D020Z03A20LN11L150 M4D025Z03A25LN11L170 M4D025Z04A25LN11L100 M4D025Z04A25LN11L170 M4D032Z04A32LN11L200 M4D032Z05A32LN11L110 M4D032Z05A32LN11L200
D1 16 16 20 20 20 25 25 25 32 32 32
D 16 16 20 20 20 25 25 25 32 32 32
L 90 150 150 90 150 170 100 170 200 110 200
L2 25 25 28 28 28 43 43 43 49 49 49
Ap1 max 11,0 11,0 11,0 11,0 11,0 11,0 11,0 11,0 11,0 11,0 11,0
Z 2 2 2 3 3 3 4 4 4 5 5
kg 0,12 0,21 0,33 0,21 0,33 0,63 0,33 0,59 1,16 0,61 1,17
max RPM 48000 48000 40200 40200 40200 34300 34300 34300 29200 29200 29200
Spare Parts
insert screw MS2263 MS2263 MS2263 MS2263
Nm 1,5 1,5 1,5 1,5
Torx Plus driver DT9IP DT9IP DT9IP DT9IP
TOOLING SYSTEMS
HOLEMAKING
D1 16 20 25 32
B32
kennametal.com
Shoulder Milling • Mill 4-11™ Shell Mills
• One tool for all applications: from roughing to finishing. • Superior wall and surface finishing capabilities. • Best choice for stepping down operations.
TURNING
• Up to 11mm depth of cut.
Shell Mills catalogue number M4D040Z04S16LN11 M4D040Z06S16LN11 M4D040Z07S16LN11 M4D050Z05S22LN11 M4D050Z07S22LN11 M4D050Z09S22LN11 M4D063Z06S22LN11 M4D063Z09S22LN11 M4D080Z08S27LN11 M4D080Z10S27LN11
D1 40 40 40 50 50 50 63 63 80 80
D 16 16 16 22 22 22 22 22 27 27
D6 37 37 37 42 42 42 50 50 60 60
L 40 40 40 40 40 40 40 40 50 50
Ap1 max 11,0 11,0 11,0 11,0 11,0 11,0 11,0 11,0 11,0 11,0
Z 4 6 7 5 7 9 6 9 8 10
kg 0,23 0,22 0,23 0,31 0,32 0,32 0,56 0,56 1,12 1,11
max RPM 25400 25400 25400 22300 22300 22300 19500 19500 17100 17100
MILLING
order number 6134188 6134189 6136796 6134190 6134231 6136797 6134232 6134233 6134234 6136798
Spare Parts
Nm 1,5 1,5 1,5 1,5
Torx Plus driver DT9IP DT9IP DT9IP DT9IP
socket-head cap screw 125.825 125.025 125.025 125.230
HOLEMAKING
insert screw MS2263 MS2263 MS2263 MS2263
TOOLING SYSTEMS
D1 40 50 63 80
kennametal.com
B33
Shoulder Milling • Mill 4-11™ Indexable Inserts
)) first choice with coolant ** first choice without coolant ) alternate choice with coolant * alternate choice without coolant
P1–P2
*/)
))
**
P3–P4
*/)
))
*
**
P5–P6
*/)
))
*
**
M1–M2
*/)
)
M3
*/)
)
TURNING MILLING
**
))
K3 N1
))
N2
))
)) ))
))
K1–K2
HOLEMAKING
)
**
S1
)
))
S2
)
))
S3
)
)
))
S4
)
)
))
ISO catalogue number Light Machining LNGU110404ERGE LNGU110408ERGE LNGU110412ERGE
LI
BS
R
12,16 12,16 12,17
1,40 1,00 0,60
0,4 0,8 1,2
General Machining LNGU110404ERLEJ LNGU110408ERLEJ LNGU110404SRGE LNGU110408SRGE LNPU110408SRGE LNPU110412SRGE LNPU110416SRGE
12,16 12,16 12,16 12,16 12,10 12,10 12,10
1,40 1,00 1,40 1,00 0,90 0,50 0,02
0,4 0,8 0,4 0,8 0,8 1,2 1,6
Heavy Machining LNGU110408SRGEM LNGU110412SRGEM LNGU110416SRGEM
12,16 12,16 12,16
0,90 0,60 0,10
0,8 1,2 1,6
KC422M KC520M KC522M KC725M KCK15 KCPK30 KCPM40 KCSM40 – – –
– – –
– 6131514 6131542 6131541 – –
– – –
– – –
6131516 – 6131543 6201354 6201353 6201351
6201292 – – – – – – – 6131556 – – – – – – – – – – – – – 6201280 6201291 – – 6132022 6132024 6132026 6132025 6132023 6165397 – 6131506 6131502 6131504 6131507 6131505 6131503 – – 6131512 – 6131430 – – 6131429 – – – – 6131559 – 6131560 6131558 –
– – –
6131604 6131425 6201021
– – –
– – –
6131602 6131603 6131606 – – 6131426 – 6200730 6201022
– – –
Recommended Starting Feeds Recommended Starting Feeds [mm]
Insert Geometry .E..LEJ .E..GE .S..GE .S..GEM
0,13 0,23 0,23 0,23
5% 0,35 0,43 0,46 0,46
0,58 0,59 0,65 0,71
0,09 0,17 0,17 0,17
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,25 0,42 0,07 0,19 0,31 0,06 0,17 0,31 0,43 0,13 0,23 0,32 0,11 0,20 0,33 0,47 0,13 0,25 0,35 0,11 0,22 0,33 0,51 0,13 0,25 0,38 0,11 0,22
Light Machining
0,27 0,28 0,31 0,33
0,06 0,10 0,10 0,10
General Purpose
40–100% 0,15 0,18 0,20 0,20
Heavy Machining
0,25 0,25 0,28 0,30
Insert Geometry .E..LEJ .E..GE .S..GE .S..GEM
TOOLING SYSTEMS
LNG...: Ground inserts; high versatility for all finishing applications and difficult-to-machine stainless steels and high-temp alloys. LNP...: Pressed; lower cost per edge for most roughing to semi-finishing operations. .E..LEJ: For aluminium and other non-ferrous alloys. .E..GE: First choice for stainless steel and high-temp alloys. For highest finishing requirements in light machining. .S..GE: Universal geometry. First choice for steel. .S..GEM: First choice for cast iron machining and all heavy applications.
B34
kennametal.com
Shoulder Milling • Mill 4-11™ Recommended Starting Speeds for Dry Machining (m/min) *
– – – – – – – – – – – – – – – – – – – – – –
– – – – – – – – – 270 210 175 – – – – – – – – – –
KCK15 – – – – – – – – – 420 335 280 – – – – – – – – – –
– – – – – – – – – 385 295 250 – – – – – – – – – –
– – – – – – – – – 245 190 160 – – – – – – – – – –
– – – – – – – – – 215 175 145 – – – – – – – – – –
330 275 255 225 185 165 205 185 140 230 180 150 – – – – – – – 120 – –
KCPK30 – – – – – – – – – 340 275 230 – – – – – – – – – –
455 280 255 190 260 160 205 185 145 295 235 195 – – – – – – – – – –
395 255 230 175 230 135 185 160 130 265 210 175 – – – – – – – – – –
285 240 215 185 170 125 180 160 120 205 160 135 – – – – – – – 90 – –
KC725M 270 200 175 150 150 100 165 130 95 185 150 120 – – – – – – – 70 – –
260 220 200 180 150 130 170 155 115 – – – – – – – – – – – – –
KCPM40 370 230 205 160 210 125 155 140 115 240 190 160 – – – – – – – – – –
295 250 230 205 170 150 195 175 130 – – – – – – – – – – – – –
260 215 195 170 155 115 170 150 115 – – – – – – – – – – – – –
230 190 170 150 135 100 150 130 100 – – – – – – – – – – – – –
215 160 140 120 120 80 135 110 80 – – – – – – – – – – – – –
TURNING
– – – – – – – – – – – – – – – – – – – – – –
KC522M
MILLING
– – – – – – – – – – – – – – – – – – – – – –
KC520M
KCSM40 245 180 160 135 135 90 155 125 90 – – – – – – – – – – – – –
260 220 200 180 150 130 170 155 115 – – – – – – – – – – – – –
230 190 170 150 135 100 150 130 100 – – – – – – – – – – – – –
215 160 140 120 120 80 135 110 80 – – – – – – – – – – – – –
HOLEMAKING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 N 3 1 2 S 3 4 1 2 H 3
KC422M*
TOOLING SYSTEMS
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 2 H 3
*Recommended for wet machining only. NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry Wet
kennametal.com
B35
Shoulder Milling • Mill 4-11™ Recommended Starting Speeds for Wet Machining (m/min) *
MILLING
TURNING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3
TOOLING SYSTEMS
HOLEMAKING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 2 K 3 1 N 2 3 1 2 S 3 4 1 H 2 3
KC422M – – – – – – – – – – – – 860 755 755 – – – – – – –
– – – – – – – – – – – – 755 700 700 – – – – – – –
KC520M – – – – – – – – – – – – 700 610 610 – – – – – – –
– – – – – – – – – 215 170 140 – – – – – – – – – –
KCK15 – – – – – – – – – 335 270 225 – – – – – – – – – –
– – – – – – – – – 310 235 200 – – – – – – – – – –
– – – – – – – – – 195 150 130 – – – – – – – – – –
KC522M – – – – – – – – – 170 140 115 – – – – – – – – – –
265 220 205 180 150 130 165 150 110 185 145 120 – – – 30 30 40 55 95 – –
KCPK30 – – – – – – – – – 270 220 185 – – – – – – – – – –
365 225 205 150 210 130 165 150 115 235 190 155 – – – – – – 55 – – –
315 205 185 140 185 110 150 130 105 210 170 140 – – – – – – 40 – – –
230 190 170 150 135 100 145 130 95 165 130 110 – – – 30 30 30 40 70 – –
KC725M 215 160 140 120 120 80 130 105 75 150 120 95 – – – 20 20 20 30 55 – –
210 175 160 145 120 105 135 125 90 – – – – – – 30 30 35 45 – – –
KCPM40 295 185 165 130 170 100 125 110 90 190 150 130 – – – – – – 25 – – –
285 240 220 195 165 145 190 170 125 – – – – – – 40 40 50 65 – – –
250 210 190 165 150 110 165 145 110 – – – – – – 30 30 40 50 – – –
185 150 135 120 110 80 120 105 80 – – – – – – 25 25 30 35 – – –
170 130 110 95 95 65 110 90 65 – – – – – – 20 20 20 25 – – –
KCSM40 235 170 150 130 130 90 150 120 90 – – – – – – 30 30 30 30 – – –
– – – – 135 120 170 145 115 – – – – – – 30 30 40 50 – – –
– – – – 115 90 135 115 90 – – – – – – 30 30 30 40 – – –
– – – – 95 65 110 95 70 – – – – – – 20 20 20 25 – – –
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry Wet
B36
kennametal.com
KNOW-HOW IS THE KEY TO SUCCESS! The key to being successful and abreast with competition is “Technical Training”.
You will learn all about cost reduction, quality and efficiency improvement, competitiveness, and state-of-the-art processing techniques. This goes hand-in-hand with increasing digitization.
TRAINING CONTENTS
TRAINING SCHEDULE & REGISTRATION
INFORMATION ABOUT OUR COURSE
• Drilling, turning, and internal machining
Two-day courses — online, at your
Information about our courses can
• Milling with indexable inserts
site or at our Kennametal Centers
be found at: kennametal.com
• Fundamentals of materials science
in the EMEA region
and cutting materials • Milling with solid carbide tools • Fundamentals of metalworking • Tapping and tap forming • Reaming process • Insert failure analysis
Participants: Training location: Language:
max. 15–25 In local country. Please contact us for further information In local language
WEBINARS & E-LEARNING Join our webinars & e-learnings! Different topics, different languages.
CONTACT DETAILS HOW TO FIND US: We offer technical training in the following countries: Kennametal Shared Services GmbH Technology Center Europe Wehlauer Straße 73 D-90766 Fürth Tel.: +49 911 / 97 35 299 E-Mail: de-knowledge.center@kennametal.com
kennametal.com
Austria, Benelux, Czech Republic, Denmark, France, Germany, Italy, Poland, Portugal, Romania, Russia, Slovakia, Spain, Switzerland, Turkey, and the UK. The training will be held in the local language. Contact us by email or phone.
Mill 4-15™ • Double-Sided Shoulder Milling Primary Application The Mill 4-15 series is specially engineered to achieve excellent surface quality and higher material removal rates in shoulder milling applications. Its unique design enables multiple passes (stepping down) with outstanding results. The Mill 4™ platform is applicable in a wide range of workpiece materials: steel, cast iron, stainless steel, and titanium, from roughing to finishing operations.
Features and Benefits • Double-sided strong insert with 4 cutting edges. • High positive geometry for lower cutting forces. • Superior wall and surface finish capabilities. • “Stepless” solution. No mismatch when machining walls in different steps.
-EGEJ
N
For non-ferrous materials.
B38
-EGE
P M
-SGE
S
1st choice for stainless steel. Lower cutting forces.
P M K
-SGEM
S
First choice for the Mill 4 platform, especially when machining steels.
P
K
1st choice for cast iron. Strongest cutting edge.
kennametal.com
TURNING
Screw-on, end mill, and shell mill cutters with effective internal coolant supply.
HOLEMAKING
MILLING
State-of-the-art stepping down capabilities — “stepless” solution.
Multiple corner nose radii available.
Integrated wiper facet for best-in-class floor finishing.
kennametal.com
TOOLING SYSTEMS
Up to 15,5mm depth-of-cut capabilities.
Innovative cutting geometry to provide superior wall and surface finish capabilities.
B39
Shoulder Milling • Mill 4-15™ End Mills • Screw-On
• Superior wall and surface finish capabilities. • True 90° capabilities. Stepless solution when using multiple steps. • Engineered to run up to 15,5mm depth of cut.
TURNING
• Effective internal coolant feature, reaching the cutting edge precisely.
MILLING
Screw-On End Mills order number 5531911 5531912 5555606 5528599 5531913
catalogue number M4D025Z02M12LN15 M4D032Z03M16LN15 M4D032Z04M16LN15 M4D035Z04M16LN15 M4D040Z05M16LN15
D1 25 32 32 35 40
D 21 29 29 29 29
DPM 12,5 17,0 17,0 17,0 17,0
G3X M12 M16 M16 M16 M16
L2 32 40 40 40 40
WF 17 24 24 24 24
Ap1 max 15,5 15,5 15,5 15,5 15,5
Z 2 3 4 4 5
kg 0,08 0,18 0,18 0,19 0,23
max RPM 26700 22000 22000 20600 18800
Spare Parts
insert screw MS-2071 MS-2071 MS-2071 MS-2071
Nm 3,5 3,5 3,5 3,5
Torx Plus driver DT15IP DT15IP DT15IP DT15IP
TOOLING SYSTEMS
HOLEMAKING
D1 25 32 35 40
B40
kennametal.com
Shoulder Milling • Mill 4-15™ End Mills • Weldon®
• Superior wall and surface finish capabilities. • True 90° capabilities. Stepless solution when using multiple steps. • Engineered to run up to 15,5mm depth of cut.
TURNING
• Effective internal coolant feature, reaching the cutting edge precisely.
Weldon End Mills catalogue number M4D025Z02B25LN15 M4D032Z03B32LN15 M4D040Z03B32LN15 M4D040Z04B32LN15
D1 25 32 40 40
D 25 32 32 32
L 89 111 111 111
L2 32 50 50 50
Ap1 max 15,5 15,5 15,5 15,5
Z 2 3 3 4
kg 0,28 0,58 0,65 0,65
max RPM 26700 22000 18800 18800
MILLING
order number 5528630 5528631 5531914 5555607
Spare Parts
Nm 3,5 3,5 3,5
Torx Plus driver DT15IP DT15IP DT15IP
HOLEMAKING
insert screw MS-2071 MS-2071 MS-2071
TOOLING SYSTEMS
D1 25 32 40
kennametal.com
B41
Shoulder Milling • Mill 4-15™ End Mills • Cylindrical
• Superior wall and surface finish capabilities. • True 90° capabilities. Stepless solution when using multiple steps. • Engineered to run up to 15,5mm depth of cut.
TURNING
• Effective internal coolant feature, reaching the cutting edge precisely.
MILLING
Cylindrical End Mills order number 5531915 5531916 5531917 5531918 5555608 5555609 5555800
catalogue number M4D025Z02A25LN15L100 M4D025Z02A25LN15L170 M4D032Z03A32LN15L110 M4D032Z03A32LN15L200 M4D032Z04A32LN15L110 M4D032Z04A32LN15L200 M4D040Z04A32LN15L200
D1 25 25 32 32 32 32 40
D 25 25 32 32 32 32 32
L 100 170 110 200 110 200 200
L2 43 43 49 50 49 50 50
Ap1 max 15,5 15,5 15,5 15,5 15,5 15,5 15,5
Z 2 2 3 3 4 4 4
kg 0,28 0,58 0,58 1,14 0,58 1,14 1,20
max RPM 26700 26700 22000 22000 22000 22000 18800
HOLEMAKING
Spare Parts
insert screw MS-2071 MS-2071 MS-2071
Nm 3,5 3,5 3,5
Torx Plus driver DT15IP DT15IP DT15IP
TOOLING SYSTEMS
D1 25 32 40
B42
kennametal.com
Shoulder Milling • Mill 4-15™ Shell Mills
• Superior wall and surface finish capabilities. • True 90° capabilities. Stepless solution when using multiple steps. • Engineered to run up to 15,5mm depth of cut.
TURNING
• Effective internal coolant feature, reaching the cutting edge precisely.
catalogue number M4D040Z04S16LN15 M4D040Z05S16LN15 M4D050Z04S22LN15 M4D050Z05S22LN15 M4D050Z06S22LN15 M4D063Z05S22LN15 M4D063Z06S22LN15 M4D063Z07S22LN15 M4D080Z05S27LN15 M4D080Z07S27LN15 M4D080Z09S27LN15 M4D100Z06S32LN15 M4D100Z08S32LN15 M4D100Z11S32LN15 M4D125Z07S40LN15 M4D125Z09S40LN15 M4D125Z12S40LN15 M4D160Z08S40LN15 M4D160Z12S40LN15 M4D160Z16S40LN15
D1 40 40 50 50 50 63 63 63 80 80 80 100 100 100 125 125 125 160 160 160
D 16 16 22 22 22 22 22 22 27 27 27 32 32 32 40 40 40 40 40 40
D6 37 37 42 42 42 50 50 50 60 60 60 80 80 80 90 90 90 110 110 110
L 40 40 40 40 40 40 40 40 50 50 50 50 50 50 63 63 63 63 63 63
Ap1 max 15,5 15,5 15,5 15,5 15,5 15,5 15,5 15,5 15,5 15,5 15,5 15,5 15,5 15,5 15,5 15,5 15,5 15,5 15,5 15,5
Z 4 5 4 5 6 5 6 7 5 7 9 6 8 11 7 9 12 8 12 16
kg 0,20 0,19 0,28 0,28 0,27 0,50 0,49 0,50 1,03 1,02 1,04 1,58 1,57 1,64 2,96 2,98 3,00 4,67 4,78 4,75
max RPM 18800 18800 16300 16300 16300 14200 14200 14200 12300 12300 12300 10900 10900 10900 9600 9600 9600 8400 8400 8400
coolant lock screw — — — — — — 420.200
coolant cap — — — — — — 470.233
HOLEMAKING
order number 5528632 5555801 5698436 5528633 5528634 5698437 5528635 5528636 5698438 5528637 5555802 5698439 5528638 5555803 5698490 5555804 5532000 5698491 5555805 5555806
MILLING
Shell Mills
D1 40 50 63 80 100 125 160
insert screw MS-2071 MS-2071 MS-2071 MS-2071 MS-2071 MS-2071 MS-2071
Nm 3,5 3,5 3,5 3,5 3,5 3,5 3,5
Torx Plus driver DT15IP DT15IP DT15IP DT15IP DT15IP DT15IP DT15IP
socket-head cap screw MS1294 125.025 125.025 MS2038 — — —
coolant lock screw assembly — — — — MS2189C MS2187C —
TOOLING SYSTEMS
Spare Parts
NOTE: Coolant lock screw assembly and coolant cap must be ordered separately.
kennametal.com
B43
Shoulder Milling • Mill 4-15™ Indexable Inserts
)) first choice with coolant ** first choice without coolant ) alternate choice with coolant * alternate choice without coolant
P1–P2
*/)
))
**
P3–P4
*/)
))
*
**
P5–P6
*/)
))
*
**
M1–M2
*/)
)
M3
*/)
)
TURNING MILLING
**
))
K3 N1
))
N2
))
)) ))
))
K1–K2
HOLEMAKING
)
**
S1
)
))
S2
)
))
S3
)
)
))
S4
)
)
))
ISO catalogue number Light Machining LNGU15T604ERGE LNGU15T608ERGE LNGU15T612ERGE LNGU15T616ERGE
LI
BS
R
17,01 17,01 17,01 17,01
2,20 1,80 1,40 1,07
0,4 0,8 1,2 1,6
– – – –
General Machining LNPU15T604SRGE LNGU15T604ERGEJ LNGU15T604SRGE LNPU15T608SRGE LNGU15T608ERGEJ LNGU15T608SRGE LNPU15T612SRGE LNGU15T612SRGE LNPU15T616SRGE LNGU15T616SRGE LNPU15T620SRGE
16,90 17,00 17,00 16,90 17,00 17,01 16,90 17,01 16,90 17,01 16,92
2,20 2,20 2,20 1,80 1,80 1,80 1,50 1,40 1,10 1,07 0,70
0,4 0,4 0,4 0,8 0,8 0,8 1,2 1,2 1,6 1,6 2,0
– 6001231 – – 6001232 – – – – – –
Heavy Machining LNGU15T608SRGEM LNGU15T612SRGEM LNGU15T616SRGEM LNGU15T620SRGEM
17,01 17,01 17,01 17,01
1,70 1,30 0,95 0,34
0,8 1,2 1,6 2,0
– – – –
KC422M KC520M KC522M KC725M KCK15 KCPK30 KCPM40 KCSM40 – – – –
– 5588388 – –
5588513 5588385 5588517 5627789
– – – –
– – – –
5588515 – 5588387 6165422 5588519 6165423 5627871 –
5608034 – 5608036 – – – – – – – – – – – 5516073 – 5516075 – – – – 5547848 5547849 5548040 5548041 5548042 5684657 – – – – – – – – 5515759 5515890 5515891 5515892 5515893 – 6165400 5607996 – 5607998 – – 5976169 – 5515746 – 5515748 – – – 6165421 6019501 – 6019503 – 6019505 6019506 – 5627784 – 5627786 – 5627788 – – – – 6001233 – – 6001236 –
5575827 5947280 5630018 –
– – – –
– – – –
5575828 5575829 5976170 – – 5976671 – 5630070 5976672 – – 6019510
– – – –
Recommended Starting Feeds
TOOLING SYSTEMS
Recommended Starting Feeds [mm]
Insert Geometry .E..GEJ .E..GE .S..GE .S..GEM
0,12 0,23 0,23 0,23
5% 0,47 0,54 0,59 0,59
0,84 0,93 0,95 0,95
0,08 0,17 0,17 0,17
Light Machining
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,34 0,60 0,06 0,26 0,45 0,06 0,22 0,39 0,67 0,13 0,29 0,50 0,11 0,25 0,43 0,68 0,13 0,32 0,51 0,11 0,28 0,43 0,68 0,13 0,32 0,51 0,11 0,28
0,39 0,44 0,44 0,44
General Purpose
0,05 0,10 0,10 0,10
40–100% 0,20 0,23 0,25 0,25
Heavy Machining
0,36 0,40 0,41 0,41
Insert Geometry .E..GEJ .E..GE .S..GE .S..GEM
LNG...: Ground inserts; high versatility for all finishing applications and difficult-to-machine stainless steels and high-temp alloys. LNP...: Pressed; lower cost per edge for most roughing to semi-finishing operations. .E..LEJ: For aluminium and other non-ferrous alloys. .E..GE: First choice for stainless steel and high-temp alloys. For highest finishing requirements in light machining. .S..GE: Universal geometry. First choice for steel. .S..GEM: First choice for cast iron machining and all heavy applications.
B44
kennametal.com
Shoulder Milling • Mill 4-15™ Recommended Starting Speeds for Dry Machining (m/min)
– – – – – – – – – – – – – – – – – – – – – –
– – – – – – – – – 270 210 175 – – – – – – – – – –
KCK15 – – – – – – – – – 420 335 280 – – – – – – – – – –
– – – – – – – – – 385 295 250 – – – – – – – – – –
– – – – – – – – – 245 190 160 – – – – – – – – – –
– – – – – – – – – 215 175 145 – – – – – – – – – –
330 275 255 225 185 165 205 185 140 230 180 150 – – – – – – – 120 – –
KCPK30 – – – – – – – – – 340 275 230 – – – – – – – – – –
455 280 255 190 260 160 205 185 145 295 235 195 – – – – – – – – – –
395 255 230 175 230 135 185 160 130 265 210 175 – – – – – – – – – –
285 240 215 185 170 125 180 160 120 205 160 135 – – – – – – – 90 – –
KC725M 270 200 175 150 150 100 165 130 95 185 150 120 – – – – – – – 70 – –
260 220 200 180 150 130 170 155 115 – – – – – – – – – – – – –
KCPM40 370 230 205 160 210 125 155 140 115 240 190 160 – – – – – – – – – –
295 250 230 205 170 150 195 175 130 – – – – – – – – – – – – –
260 215 195 170 155 115 170 150 115 – – – – – – – – – – – – –
230 190 170 150 135 100 150 130 100 – – – – – – – – – – – – –
215 160 140 120 120 80 135 110 80 – – – – – – – – – – – – –
TURNING
– – – – – – – – – – – – – – – – – – – – – –
KC522M
MILLING
– – – – – – – – – – – – – – – – – – – – – –
KC520M
KCSM40 245 180 160 135 135 90 155 125 90 – – – – – – – – – – – – –
260 220 200 180 150 130 170 155 115 – – – – – – – – – – – – –
230 190 170 150 135 100 150 130 100 – – – – – – – – – – – – –
215 160 140 120 120 80 135 110 80 – – – – – – – – – – – – –
HOLEMAKING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3
KC422M *
TOOLING SYSTEMS
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3
*Recommended for wet machining only. NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry Wet
kennametal.com
B45
Shoulder Milling • Mill 4-15™ Recommended Starting Speeds for Wet Machining (m/min) *
MILLING
TURNING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 N 3 1 2 S 3 4 1 H 2 3
TOOLING SYSTEMS
HOLEMAKING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 N 3 1 2 S 3 4 1 H 2 3
KC422M – – – – – – – – – – – – 860 755 755 – – – – – – –
– – – – – – – – – – – – 755 700 700 – – – – – – –
KC520M – – – – – – – – – – – – 700 610 610 – – – – – – –
– – – – – – – – – 215 170 140 – – – – – – – – – –
KCK15 – – – – – – – – – 335 270 225 – – – – – – – – – –
– – – – – – – – – 310 235 200 – – – – – – – – – –
– – – – – – – – – 195 150 130 – – – – – – – – – –
KC522M – – – – – – – – – 170 140 115 – – – – – – – – – –
265 220 205 180 150 130 165 150 110 185 145 120 – – – 30 30 40 55 95 – –
KCPK30 – – – – – – – – – 270 220 185 – – – – – – – – – –
365 225 205 150 210 130 165 150 115 235 190 155 – – – – – – 55 – – –
315 205 185 140 185 110 150 130 105 210 170 140 – – – – – – 40 – – –
230 190 170 150 135 100 145 130 95 165 130 110 – – – 30 30 30 40 70 – –
KC725M 215 160 140 120 120 80 130 105 75 150 120 95 – – – 20 20 20 30 55 – –
210 175 160 145 120 105 135 125 90 – – – – – – 30 30 35 45 – – –
KCPM40 295 185 165 130 170 100 125 110 90 190 150 130 – – – – – – 25 – – –
285 240 220 195 165 145 190 170 125 – – – – – – 40 40 50 65 – – –
250 210 190 165 150 110 165 145 110 – – – – – – 30 30 40 50 – – –
185 150 135 120 110 80 120 105 80 – – – – – – 25 25 30 35 – – –
170 130 110 95 95 65 110 90 65 – – – – – – 20 20 20 25 – – –
KCSM40 235 170 150 130 130 90 150 120 90 – – – – – – 30 30 30 30 – – –
– – – – 135 120 170 145 115 – – – – – – 30 30 40 50 – – –
– – – – 115 90 135 115 90 – – – – – – 30 30 30 40 – – –
– – – – 95 65 110 95 70 – – – – – – 20 20 20 25 – – –
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry Wet
B46
kennametal.com
Mill 1-10
™ TURNING
High-Performance Shoulder Milling Platform Primary Application
MILLING
The multifunctional Mill 1-10 platform works with all workpiece materials in shoulder, ramp, slot, plunge, and helical milling with one insert style to improve productivity and reduce inventory and machining costs. The super positive cutting rake, soft cutting action, and low cutting forces enable higher feed rates and spindle protection. Innovative insert and cutter body designs offer improved ramping capabilities.
Features and Benefits Versatility HOLEMAKING
• Works with all workpiece materials. • Capable of shoulder, ramp, plunge, and helical milling. • Internal coolant and air supply.
Advantages
kennametal.com
TOOLING SYSTEMS
• Optimised soft cutting edge. • Elliptical edge generates 90° wall. • Increased ramping capability due to state of the art insert and cutter body design. • Innovative chip gash design for excellent chip evacuation and perfect cutter body stability. • All pockets are machined into heat-treated materials, guaranteeing best-in-class runout and pocket strength. • Inserts feature innovative margin along the main cutting edge, corner nose radius, and wiper facet for perfect edge stability.
B47
Shoulder Milling • Mill 1-10™ End Mills • Screw-On
• Ramping capable for all Mill 1-10. • Generates superior surface finish. • Mill 90° walls.
TURNING
• High RPM capabilities.
MILLING
Screw-On End Mills
order number 3745708 3745709 3745710 3745711 3745712 3745723 3745724 3745725 3745726
catalogue number 16A02R025M08ED10 20A02R028M10ED10 20A03R028M10ED10 25A03R032M12ED10 25A04R032M12ED10 32A04R040M16ED10 32A05R040M16ED10 40A06R040M16ED10 42A06R040M16ED10
D1 16 20 20 25 25 32 32 40 42
D 13 18 18 21 21 29 29 29 29
DPM 8,5 10,5 10,5 12,5 12,5 17,0 17,0 17,0 17,0
G3X M8 M10 M10 M12 M12 M16 M16 M16 M16
L2 25 28 28 32 32 40 40 40 40
WF 10 15 15 17 17 24 24 24 24
Ap1 max 10,1 10,1 10,1 10,0 10,0 10,0 10,0 9,9 9,9
Z 2 2 3 3 4 4 5 6 6
max ramp angle 9.5° 6.0° 6.0° 4.0° 4.0° 2.8° 2.8° 2.0° 1.8°
kg 0,02 0,04 0,05 0,09 0,08 0,19 0,19 0,23 0,23
max RPM 50100 44800 44800 40000 40000 35400 35400 31600 30900
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
HOLEMAKING
Spare Parts
insert screw MS2205 MS2205 MS2205 MS2205 MS2205 MS2205
Nm 1,0 1,0 1,0 1,0 1,0 1,0
Torx wrench F7IP F7IP F7IP F7IP F7IP F7IP
TOOLING SYSTEMS
D1 16 20 25 32 40 42
B48
kennametal.com
Shoulder Milling • Mill 1-10™ End Mills • Weldon®
• Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls.
TURNING
• High RPM capabilities.
order number 3744633 3744635 3744636 3744637 3744638 3744639
catalogue number 16A02R025B16ED10 20A03R028B20ED10 25A03R032B25ED10 25A04R032B25ED10 32A04R040B32ED10 32A05R040B32ED10
D1 16 20 25 25 32 32
D 16 20 25 25 32 32
L 74 79 89 89 101 101
L2 25 28 32 32 40 40
Ap1 max 10,1 10,1 10,0 10,0 10,0 10,0
Z 2 3 3 4 4 5
max ramp angle 9.5° 6.0° 4.0° 4.0° 2.8° 2.8°
kg 0,09 0,15 0,28 0,28 0,53 0,53
max RPM 50100 44800 40000 40000 35400 35400
MILLING
Weldon End Mills
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
Spare Parts
Nm 1,0 1,0 1,0 1,0
Torx Plus driver DT7IP DT7IP DT7IP DT7IP
HOLEMAKING
insert screw MS2205 MS2205 MS2205 MS2205
TOOLING SYSTEMS
D1 16 20 25 32
kennametal.com
B49
Shoulder Milling • Mill 1-10™ End Mills • Cylindrical
• Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls.
TURNING
• High RPM capabilities.
MILLING
Cylindrical End Mills order number 3744538 3744539 3744540 3744541 3744542 3744613 3744614 3744615
catalogue number 12A01R020A16ED10 16A02R025A16ED10 20A02R028A20ED10 20A03R028A20ED10 25A03R032A25ED10 25A04R032A25ED10 32A04R040A32ED10 32A05R040A32ED10
D1 12 16 20 20 25 25 32 32
D 16 16 20 20 25 25 32 32
L 90 100 110 110 120 120 130 130
L2 20 25 28 28 32 32 40 40
Ap1 max 10,3 10,1 10,1 10,1 10,0 10,0 10,0 10,0
Z 1 2 2 3 3 4 4 5
max ramp angle 11.5° 9.5° 6.0° 6.0° 4.0° 4.0° 2.8° 2.8°
kg 0,12 0,13 0,23 0,22 0,40 0,40 0,72 0,71
max RPM 57800 50100 44800 44800 40000 40000 35400 35400
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
HOLEMAKING
Spare Parts
insert screw MS2205 MS2205 MS2205 MS2205 MS2205
Nm 1,0 1,0 1,0 1,0 1,0
Torx Plus driver DT7IP DT7IP DT7IP DT7IP DT7IP
TOOLING SYSTEMS
D1 12 16 20 25 32
B50
kennametal.com
Shoulder Milling • Mill 1-10™ End Mills • Cylindrical
• Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls.
TURNING
• High RPM capabilities.
order number 3744616 3744617 3744618 3744619 3744621 3744622 3744623 3744624 3744625 3744626 3744627 3744628 3744629 3744631
catalogue number 16A02R025A16ED10-170 16A02R025A16ED10R31-170 18A02R028A16ED10-170 20A02R032A20ED10-170 20A03R032A20ED10-170 20A03R032A20ED10R31-170 22A03R032A20ED10-170 25A03R040A25ED10-200 25A03R040A25ED10R31-200 25A04R040A25ED10-200 25A04R040A25ED10R31-200 28A04R040A25ED10-200 32A04R048A32ED10-200 32A05R048A32ED10-200
D1 16 16 18 20 20 20 22 25 25 25 25 28 32 32
D 16 16 16 20 20 20 20 25 25 25 25 25 32 32
L 170 170 170 170 170 170 170 200 200 200 200 200 200 200
L2 25 25 28 32 32 32 32 40 40 40 40 40 48 48
Ap1 max 10,1 9,7 10,1 10,1 10,1 9,8 10,1 10,0 9,8 10,0 9,8 10,0 10,0 10,0
Z 2 2 2 2 3 3 3 3 3 4 4 4 4 5
max ramp angle 9.5° 8.0° 7.5° 6.0° 6.0° 4.5° 5.0° 4.0° 3.0° 4.0° 3.0° 3.3° 2.8° 2.8°
kg 0,23 0,23 0,24 0,37 0,36 0,36 0,37 0,69 0,69 0,68 0,68 0,71 1,14 1,13
max RPM 50100 50100 47200 44800 44800 44800 42700 40000 40000 40000 40000 37800 35400 35400
MILLING
Cylindrical End Mills • Long Length
HOLEMAKING
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. “R31” in catalogue number designates factory-relieved tool which accepts inserts with nose radii > 2mm.
Spare Parts
kennametal.com
insert screw MS2205 MS2205 MS2205 MS2205 MS2205 MS2205 MS2205
Nm 1,0 1,0 1,0 1,0 1,0 1,0 1,0
Torx Plus driver DT7IP DT7IP DT7IP DT7IP DT7IP DT7IP DT7IP
TOOLING SYSTEMS
D1 16 18 20 22 25 28 32
B51
Shoulder Milling • Mill 1-10™ Shell Mills
• Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls.
TURNING
• High RPM capabilities.
MILLING
Shell Mills order number 3745674 3745675 3745676 3745677 3745678 3745679 3745680 3745682
catalogue number 40A04RS90ED10D 40A06RS90ED10D 50A05RS90ED10D 50A08RS90ED10D 63A06RS90ED10D 63A09RS90ED10D 80A08RS90ED10D 100B08RS90ED10D
D1 40 40 50 50 63 63 80 100
D 16 16 22 22 22 22 27 32
D6 37 37 44 44 44 44 60 80
L 40 40 40 40 40 40 50 50
Ap1 max 9,9 9,9 9,9 9,9 9,9 9,9 9,9 9,9
Z 4 6 5 8 6 9 8 8
max ramp angle 2.0° 2.0° 1.5° 1.5° 1.0° 1.0° .8° .5°
kg 0,25 0,24 0,38 0,36 0,54 0,53 1,26 1,88
max RPM 31600 31600 28300 28300 25200 25200 22400 20000
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
HOLEMAKING
Spare Parts
insert screw MS2205 MS2205 MS2205 MS2205 MS2205
Nm 1,0 1,0 1,0 1,0 1,0
Torx Plus driver DT7IP DT7IP DT7IP DT7IP DT7IP
socket-head cap screw — — MS1234 MS2038 —
TOOLING SYSTEMS
D1 40 50 63 80 100
B52
kennametal.com
Shoulder Milling • Mill 1-10™ Indexable Inserts
))
**
*/)
))
*
**
P5–P6
*/)
))
*
**
M1–M2
*/)
)
M3
*/)
)
K1–K2 K3 N1
))
)
N2
))
)
)
)) ))
))/**
*
))
**
S1
)
))
S2
)
))
S3
)
)
))
S4
)
)
))
ISO catalogue number Light Machining EDCT10T302PDERLD EDCT10T302PDFRLDJ EDCT10T304PDERLD EDCT10T304PDFRLDJ EDCT10T308PDERLD EDCT10T308PDFRLDJ EDCT10T312PDERLD EDCT10T316PDERLD EDCT10T320PDERLD EDCT10T324PDERLD EDCT10T331PDERLD
LI
BS
R
KC410M KC422M KC520M KC522M KC725M KCPK30 KCPM40 KCSM40
12,04 12,05 12,05 12,05 12,05 12,05 12,06 12,06 12,06 12,06 11,52
2,29 2,29 1,98 1,98 1,70 1,70 1,30 0,90 0,49 0,11 —
0,2 0,2 0,4 0,4 0,8 0,8 1,2 1,6 2,0 2,4 3,1
– 3684779 – 3682450 – 3649187 – – – – –
General Machining EDCT10T304PDERLDJ EDCT10T308PDERLDJ EDCT10T316PDERLDJ EDCT10T320PDERLDJ EDCT10T324PDERLDJ EDPT10T304PDERHD EDPT10T308PDERHD EDPT10T308PDERHD EDPT10T310PDERHD EDPT10T312PDERHD EDPT10T316PDERHD EDPT10T320PDERHD EDPT10T324PDERHD EDPT10T331PDERHD
12,05 12,05 12,06 12,06 12,06 12,05 12,05 12,05 12,05 12,06 12,06 12,06 12,06 11,52
1,98 1,70 0,90 0,49 0,11 2,07 1,70 1,69 1,49 1,30 0,90 0,49 0,11 —
0,4 0,8 1,6 2,0 2,4 0,4 0,8 0,8 1,0 1,2 1,6 2,0 2,4 3,1
– – – – – – – – – – – – – –
Heavy Machining EDPT10T304PDSRGD EDPT10T308PDSRGD EDPT10T308PDSRGE EDPT10T312PDSRGD EDPT10T316PDSRGD
12,05 12,05 12,05 12,06 12,06
2,07 1,70 1,70 1,30 0,90
0,4 0,8 0,8 1,2 1,6
– – – – –
kennametal.com
– – – – – – – – – – –
– – 3959611 – – – – – – – – – 3682452 3682513 3682514 – – – – – – – – – 3649189 3649190 3649191 3649192 5545217 6176096 – – – – – – – – 3682655 – – 6176097 – – 3682781 3682782 – 6176098 – – 3766023 – – – – – – – – 6176099 – – 3684828 – – 6176100
3682451 – – – – – – 3649188 – – – – – – 3682778 – – – – – – 3765831 – – – – – – 3766027 – – – – – – – 3753592 – 3641741 – 5545215 – – 3753593 3641712 3641734 3641736 – 6175756 – – – – – 5545214 – – – – 3747114 – – – – 3753594 – 3642029 – 6127887 6175757 – – – 3642094 3642096 6127888 6175758 – – – 3642097 – 6127889 6175759 – – – 3642102 – – 6175760 – – – 3642137 – – 6176091
– – – – –
– – 3642141 – – 3753386 – 3642170 3642172 5545216 – 3775016 – – – 3753387 – 3642193 – – – – 3642196 3642198 –
– – – – –
B53
TURNING
* alternate choice without coolant
*/)
P3–P4
MILLING
) alternate choice with coolant
P1–P2
HOLEMAKING
** first choice without coolant
TOOLING SYSTEMS
)) first choice with coolant
Shoulder Milling • Mill 1-10™ Recommended Starting Feeds/Starting Speeds for Dry Machining
TURNING
Recommended Starting Feeds [mm]
Insert Geometry .F..LDJ .F..-PCD .E..LDJ .E..LD .S..GE .S..GD .E..HD
0,12 0,12 0,12 0,12 0,23 0,23 0,23
5% 0,35 0,35 0,35 0,35 0,46 0,47 0,51
0,58 0,58 0,58 0,57 0,70 0,71 0,82
0,08 0,08 0,08 0,09 0,17 0,17 0,17
Light Machining
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,25 0,42 0,06 0,19 0,31 0,06 0,16 0,25 0,42 0,06 0,19 0,31 0,06 0,16 0,25 0,42 0,06 0,19 0,32 0,06 0,16 0,25 0,41 0,07 0,19 0,31 0,06 0,17 0,33 0,51 0,13 0,25 0,38 0,11 0,22 0,34 0,51 0,13 0,25 0,38 0,11 0,22 0,37 0,59 0,13 0,28 0,44 0,11 0,24
0,27 0,27 0,28 0,27 0,33 0,33 0,38
General Purpose
0,05 0,05 0,05 0,05 0,10 0,10 0,10
40–100% 0,15 0,15 0,15 0,15 0,20 0,20 0,22
Heavy Machining
0,25 0,25 0,25 0,25 0,30 0,30 0,35
Insert Geometry .F..LDJ .F..-PCD .E..LDJ .E..LD .S..GE .S..GD .E..HD
EDC...: Ground inserts; high versatility for all finishing applications and difficult-to-machine stainless steels and high-temp alloys. EDP...: Pressed; lower cost per edge for most roughing to semi-finishing operations. .F.LDJ: Sharp cutting edge for aluminium and other non-ferrous alloys. .E.LDJ: For aluminium and other non-ferrous alloys. .E.LD: Finishing and high-precision applications. .E.HD: Medium roughing and semi-finishing. .S.GE: Medium roughing and semi-finishing. Also suitable for austenitic stainless steel and super alloys. .S.GD: Strongest cutting edge for heavy roughing applications with high feed rates in all material groups.
MILLING
Recommended Starting Speeds for Dry Machining (m/min)
TOOLING SYSTEMS
HOLEMAKING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 2 K 3 1 2 N 3 1 2 S 3 4 1 H 2 3
KC520M – – – – – – – – – 270 210 175 – – – – – – – – – –
– – – – – – – – – 245 190 160 – – – – – – – – – –
KC522M – – – – – – – – – 215 175 145 – – – – – – – – – –
330 275 255 225 185 165 205 185 140 230 180 150 – – – – – – – 120 – –
285 240 215 185 170 125 180 160 120 205 160 135 – – – – – – – 90 – –
KC725M 270 200 175 150 150 100 165 130 95 185 150 120 – – – – – – – 70 – –
260 220 200 180 150 130 170 155 115 – – – – – – – – – – – – –
230 190 170 150 135 100 150 130 100 – – – – – – – – – – – – –
KCPK30 215 160 140 120 120 80 135 110 80 – – – – – – – – – – – – –
455 280 255 190 260 160 205 185 145 295 235 195 – – – – – – – – – –
395 255 230 175 230 135 185 160 130 265 210 175 – – – – – – – – – –
KCPM40 370 230 205 160 210 125 155 140 115 240 190 160 – – – – – – – – – –
295 250 230 205 170 150 195 175 130 – – – – – – – – – – – – –
260 215 195 170 155 115 170 150 115 – – – – – – – – – – – – –
KCSM40 245 180 160 135 135 90 155 125 90 – – – – – – – – – – – – –
260 220 200 180 150 130 170 155 115 – – – – – – – – – – – – –
230 190 170 150 135 100 150 130 100 – – – – – – – – – – – – –
215 160 140 120 120 80 135 110 80 – – – – – – – – – – – – –
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry Wet
B54
kennametal.com
Shoulder Milling • Mill 1-10™ Recommended Starting Speeds for Wet Machining (m/min)
– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 1170 1035 840 1035 955 730 1035 955 730 – – – – – – – – – – – – – – – – – – – – –
KC520M – – – – – – – – – 215 170 140 – – – – – – – – – –
– – – – – – – – – 195 150 130 – – – – – – – – – –
KC522M – – – – – – – – – 170 140 115 – – – – – – – – – –
265 220 205 180 150 130 165 150 110 185 145 120 – – – 30 30 40 55 95 – –
230 190 170 150 135 100 145 130 95 165 130 110 – – – 30 30 30 40 70 – –
KC725M 215 160 140 120 120 80 130 105 75 150 120 95 – – – 20 20 20 30 55 – –
210 175 160 145 120 105 135 125 90 – – – – – – 30 30 35 45 – – –
185 150 135 120 110 80 120 105 80 – – – – – – 25 25 30 35 – – –
KCPK30 170 130 110 95 95 65 110 90 65 – – – – – – 20 20 20 25 – – –
365 225 205 150 210 130 165 150 115 235 190 155 – – – – – – 55 – – –
315 205 185 140 185 110 150 130 105 210 170 140 – – – – – – 40 – – –
KCPM40 295 185 165 130 170 110 125 110 90 190 150 130 – – – – – – 25 – – –
285 240 220 195 165 145 190 170 125 – – – – – – 40 40 50 65 – – –
250 210 190 165 150 110 165 145 110 – – – – – – 30 30 40 50 – – –
KCSM40 235 170 150 130 130 90 150 120 90 – – – – – – 30 30 30 30 – – –
– – – – 135 120 170 145 115 – – – – – – 30 30 40 50 – – –
– – – – 115 90 135 115 90 – – – – – – 30 30 30 40 – – –
– – – – 95 65 110 95 70 – – – – – – 20 20 20 25 – – –
TURNING
KC410M/KC422M
MILLING
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 N 2 3 1 2 S 3 4 1 2 H 3
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry
TOOLING SYSTEMS
HOLEMAKING
Wet
kennametal.com
B55
Shoulder Milling • Mill 1-10™ Application Data
ramp angle
TURNING
ramping
helical interpolation
shoulder cut DH min = Minimum blind hole diameter with helical interpolation DHI max = Maximum blind hole diameter with flat bottom
Ø DH/DHI
MILLING
Application Examples
insert style Mill-1, 10mm Mill-1, 10mm Mill-1, 10mm Mill-1, 10mm Mill-1, 10mm Mill-1, 10mm Mill-1, 10mm Mill-1, 10mm Mill-1, 10mm Mill-1, 10mm Mill-1, 10mm Mill-1, 10mm Mill-1, 10mm
cutting diameter 12 16 18 20 22 25 28 32 40 50 63 80 100
max ramp angle to non-cutting corner tangent not recommended 9,7° 7,6° 6,2° 5,2° 4,2° 3,5° 2,8° 2,0° 1,5° 1,2° 0,9° 0,7°
max ramp angle to steel body interference not recommended 12,3° 9,6° 8,6° 7,0° 5,3° 4,3° 3,3° 2,3° 1,6° 1,2° 0,9° 0,7°
DH min (min hole diameter) not recommended 19,50 23,29 27,25 31,25 37,26 43,26 51,27 67,30 87,53 113,54 147,54 187,54
DHI min (min flat-bottomed hole diameter) not recommended 28,73 32,68 36,63 40,63 46,62 52,62 60,62 76,61 96,86 122,86 156,85 196,85
max diameter (no flat bottom) not recommended 32 63 40 44 50 56 64 80 100 126 160 200
TOOLING SYSTEMS
HOLEMAKING
NOTE: Max ramp angle decreases as nose radius increases.
B56
kennametal.com
Shoulder Milling • Mill 1-10™ Helical End Mills • Screw-On
• Aggressive ramping rates. • Generates superior surface finish.
TURNING
• Mill 90° walls.
Screw-On Helical End Mills order number 3773811
catalogue number M1H25J02R32M12ED10C4
D1 25
D 21
DPM 12,5
G3X M12
L2 32
WF 17
Ap1 max 18,8
Z 4
ZU 2
max ramp angle
4.0°
kg 0,07
max RPM 33200
MILLING
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
Spare Parts
insert screw MS2205
Nm 1,0
Torx wrench F7IP
TOOLING SYSTEMS
HOLEMAKING
D1 25
kennametal.com
B57
Shoulder Milling • Mill 1-10™ Helical End Mills • Weldon®
• Aggressive ramping rates. • Generates superior surface finish.
TURNING
• Mill 90° walls.
Weldon Helical End Mills
MILLING
order number 3773119 3773121
catalogue number M1H25J02R46B25ED10C8 M1H32J03R54B32ED10C15
D1 25 32
D 25 32
L 103 115
L2 46 54
Ap1 max 36,4 44,8
Z 8 15
ZU 2 3
max ramp angle 4.0° 2.8°
kg 0,31 0,53
max RPM 33200 29300
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
Spare Parts
insert screw MS2205 MS2205
Nm 1,0 1,0
Torx Plus driver DT7IP DT7IP
TOOLING SYSTEMS
HOLEMAKING
D1 25 32
B58
kennametal.com
Shoulder Milling • Mill 1-10™ Helical End Mills • Cylindrical
• Aggressive ramping rates. • Generates superior surface finish.
TURNING
• Mill 90° walls.
Cylindrical Helical End Mills order number 3773805
catalogue number M1H32J03R54A32ED10C15
D1 32
D 32
L 115
L2 54
Ap1 max 44,8
Z 15
ZU 3
max ramp angle 2.8°
kg 0,53
max RPM 29300
MILLING
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
Spare Parts
insert screw MS2205
Nm 1,0
Torx Plus driver DT7IP
TOOLING SYSTEMS
HOLEMAKING
D1 32
kennametal.com
B59
Shoulder Milling • Mill 1-10™ Helical Shell Mills
• Aggressive ramping rates. • Generates superior surface finish.
TURNING
• Mill 90° walls.
MILLING
Helical Shell Mills order number 3773814 3773815 3773817
catalogue number M1H40T03R50A16ED10C12 M1H40T05R50A16ED10C20 M1H50T05R60A22ED10C25
D1 40 40 50
D 16 16 22
D6 37 37 44
L 50 50 60
Ap1 max 35,9 35,9 44,3
Z 12 20 25
ZU 3 5 5
max ramp angle 2.0° 2.0° 1.5°
kg 0,27 0,26 0,55
max RPM 26200 26200 23400
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
Spare Parts
insert screw MS2205 MS2205
Nm 1,0 1,0
Torx Plus driver DT7IP DT7IP
socket-head cap screw MS1340 MS1558
TOOLING SYSTEMS
HOLEMAKING
D1 40 50
B60
kennametal.com
Shoulder Milling • Mill 1-10™ Helical Indexable Inserts
))
**
*/)
))
*
**
P5–P6
*/)
))
*
**
M1–M2
*/)
)
M3
*/)
)
K1–K2 K3 N1
))
)
N2
))
)
)
)) ))
))/**
*
))
**
S1
)
))
S2
)
))
S3
)
)
))
S4
)
)
))
ISO catalogue number Light Machining EDCT10T302PDERLD EDCT10T302PDFRLDJ EDCT10T304PDERLD EDCT10T304PDFRLDJ EDCT10T308PDERLD EDCT10T308PDFRLDJ EDCT10T312PDERLD EDCT10T316PDERLD EDCT10T320PDERLD EDCT10T324PDERLD EDCT10T331PDERLD
LI
BS
R
KC410M KC422M KC520M KC522M KC725M KCPK30 KCPM40 KCSM40
12,04 12,05 12,05 12,05 12,05 12,05 12,06 12,06 12,06 12,06 11,52
2,29 2,29 1,98 1,98 1,70 1,70 1,30 0,90 0,49 0,11 —
0,2 0,2 0,4 0,4 0,8 0,8 1,2 1,6 2,0 2,4 3,1
– 3684779 – 3682450 – 3649187 – – – – –
General Machining EDCT10T304PDERLDJ EDCT10T308PDERLDJ EDCT10T316PDERLDJ EDCT10T320PDERLDJ EDCT10T324PDERLDJ EDPT10T304PDERHD EDPT10T308PDERHD EDPT10T308PDERHD EDPT10T310PDERHD EDPT10T312PDERHD EDPT10T316PDERHD EDPT10T320PDERHD EDPT10T324PDERHD EDPT10T331PDERHD
12,05 12,05 12,06 12,06 12,06 12,05 12,05 12,05 12,05 12,06 12,06 12,06 12,06 11,52
1,98 1,70 0,90 0,49 0,11 2,07 1,70 1,69 1,49 1,30 0,90 0,49 0,11 —
0,4 0,8 1,6 2,0 2,4 0,4 0,8 0,8 1,0 1,2 1,6 2,0 2,4 3,1
– – – – – – – – – – – – – –
Heavy Machining EDPT10T304PDSRGD EDPT10T308PDSRGD EDPT10T308PDSRGE EDPT10T312PDSRGD EDPT10T316PDSRGD
12,05 12,05 12,05 12,06 12,06
2,07 1,70 1,70 1,30 0,90
0,4 0,8 0,8 1,2 1,6
– – – – –
kennametal.com
– – – – – – – – – – –
– – 3959611 – – – – – 3682452 3682513 3682514 – – – – – 3649189 3649190 3649191 3649192 – – – – – – 3682655 – – – 3682781 3682782 – – 3766023 – – – – – – – – –
– – – – – – – – – – –
– – – – 6176096 – 6176097 6176098 – 6176099 6176100
3682451 – – – – – – 3649188 – – – – – – 3682778 – – – – – – 3765831 – – – – – – 3766027 – – – – – – – 3753592 – 3641741 – 5545215 – – 3753593 3641712 3641734 3641736 – 6175756 – – – – – 5545214 – – – – 3747114 – – – – 3753594 – 3642029 – 6127887 6175757 – – – 3642094 3642096 6127888 6175758 – – – 3642097 – 6127889 6175759 – – – 3642102 – – 6175760 – – – 3642137 – – 6176091
– – – – –
– – 3642141 – – 3753386 – 3642170 3642172 5545216 – 3775016 – – – 3753387 – 3642193 – – – – 3642196 3642198 –
– – – – –
B61
TURNING
* alternate choice without coolant
*/)
P3–P4
MILLING
) alternate choice with coolant
P1–P2
HOLEMAKING
** first choice without coolant
TOOLING SYSTEMS
)) first choice with coolant
Shoulder Milling • Mill 1-10™ Recommended Starting Feeds/Starting Speeds for Dry Machining
TURNING
Recommended Starting Feeds [mm]
Insert Geometry .F..LDJ .F..-PCD .E..LDJ .E..LD .S..GE .S..GD .E..HD
0,12 0,12 0,12 0,12 0,23 0,23 0,23
5% 0,35 0,35 0,35 0,35 0,46 0,47 0,51
0,58 0,58 0,58 0,57 0,70 0,71 0,82
0,08 0,08 0,08 0,09 0,17 0,17 0,17
Light Machining
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,25 0,42 0,06 0,19 0,31 0,06 0,16 0,25 0,42 0,06 0,19 0,31 0,06 0,16 0,25 0,42 0,06 0,19 0,32 0,06 0,16 0,25 0,41 0,07 0,19 0,31 0,06 0,17 0,33 0,51 0,13 0,25 0,38 0,11 0,22 0,34 0,51 0,13 0,25 0,38 0,11 0,22 0,37 0,59 0,13 0,28 0,44 0,11 0,24
0,27 0,27 0,28 0,27 0,33 0,33 0,38
General Purpose
0,05 0,05 0,05 0,05 0,10 0,10 0,10
40–100% 0,15 0,15 0,15 0,15 0,20 0,20 0,22
Heavy Machining
0,25 0,25 0,25 0,25 0,30 0,30 0,35
Insert Geometry .F..LDJ .F..-PCD .E..LDJ .E..LD .S..GE .S..GD .E..HD
EDC...: Ground inserts; high versatility for all finishing applications and difficult-to-machine stainless steels and high-temp alloys. EDP...: Pressed; lower cost per edge for most roughing to semi-finishing operations.
Recommended Starting Speeds for Dry Machining (m/min)
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3
TOOLING SYSTEMS
HOLEMAKING
MILLING
.F.LDJ: Sharp cutting edge for aluminium and other non-ferrous alloys. .E.LDJ: For aluminium and other non-ferrous alloys. .E.LD: Finishing and high-precision applications. .E.HD: Medium roughing and semi-finishing. .S.GE: Medium roughing and semi-finishing. Also suitable for austenitic stainless steel and super alloys. .S.GD: Strongest cutting edge for heavy roughing applications with high feed rates in all material groups.
KC520M – – – – – – – – – 270 210 175 – – – – – – – – – –
– – – – – – – – – 245 190 160 – – – – – – – – – –
KC522M – – – – – – – – – 215 175 145 – – – – – – – – – –
330 275 255 225 185 165 205 185 140 230 180 150 – – – – – – – 120 – –
285 240 215 185 170 125 180 160 120 205 160 135 – – – – – – – 90 – –
KC725M 270 200 175 150 150 100 165 130 95 185 150 120 – – – – – – – 70 – –
260 220 200 180 150 130 170 155 115 – – – – – – – – – – – – –
230 190 170 150 135 100 150 130 100 – – – – – – – – – – – – –
KCPK30 215 160 140 120 120 80 135 110 80 – – – – – – – – – – – – –
455 280 255 190 260 160 205 185 145 295 235 195 – – – – – – – – – –
395 255 230 175 230 135 185 160 130 265 210 175 – – – – – – – – – –
KCPM40 370 230 205 160 210 125 155 140 115 240 190 160 – – – – – – – – – –
295 250 230 205 170 150 195 175 130 – – – – – – – – – – – – –
260 215 195 170 155 115 170 150 115 – – – – – – – – – – – – –
KCSM40 245 180 160 135 135 90 155 125 90 – – – – – – – – – – – – –
260 220 200 180 150 130 170 155 115 – – – – – – – – – – – – –
230 190 170 150 135 100 150 130 100 – – – – – – – – – – – – –
215 160 140 120 120 80 135 110 80 – – – – – – – – – – – – –
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry Wet
B62
kennametal.com
Shoulder Milling • Mill 1-10™ Helical Recommended Starting Speeds for Wet Machining (m/min)
– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 1170 1035 840 1035 955 730 1035 955 730 – – – – – – – – – – – – – – – – – – – – –
KC520M – – – – – – – – – 215 170 140 – – – – – – – – – –
– – – – – – – – – 195 150 130 – – – – – – – – – –
KC522M – – – – – – – – – 170 140 115 – – – – – – – – – –
265 220 205 180 150 130 165 150 110 185 145 120 – – – 30 30 40 55 95 – –
230 190 170 150 135 100 145 130 95 165 130 110 – – – 30 30 30 40 70 – –
KC725M 215 160 140 120 120 80 130 105 75 150 120 95 – – – 20 20 20 30 55 – –
210 175 160 145 120 105 135 125 90 – – – – – – 30 30 35 45 – – –
185 150 135 120 110 80 120 105 80 – – – – – – 25 25 30 35 – – –
KCPK30 170 130 110 95 95 65 110 90 65 – – – – – – 20 20 20 25 – – –
365 225 205 150 210 130 165 150 115 235 190 155 – – – – – – 55 – – –
315 205 185 140 185 110 150 130 105 210 170 140 – – – – – – 40 – – –
KCPM40 295 185 165 130 170 100 125 110 90 190 150 130 – – – – – – 25 – – –
285 240 220 195 165 145 190 170 125 – – – – – – 40 40 50 65 – – –
250 210 190 165 150 110 165 145 110 – – – – – – 30 30 40 50 – – –
KCSM40 235 170 150 130 130 90 150 120 90 – – – – – – 30 30 30 30 – – –
– – – – 135 120 170 145 115 – – – – – – 30 30 40 50 – – –
– – – – 115 90 135 115 90 – – – – – – 30 30 30 40 – – –
– – – – 95 65 110 95 70 – – – – – – 20 20 20 25 – – –
TURNING
KC410M/KC422M
MILLING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 2 K 3 1 N 2 3 1 2 S 3 4 1 H 2 3
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry
TOOLING SYSTEMS
HOLEMAKING
Wet
kennametal.com
B63
Mill 1-14
™
Primary Application The Mill 1-14 series is a versatile, functional cutter system for a range of cutting tasks. Mill 1-14 cutters can be used for profiling, slotting, ramping, helical interpolation, circular interpolation, and other milling applications. It’s a single tool with multi-functional benefits. Mill 1-14 inserts are specially designed to add cutting versatility. Innovative micro-geometry features contribute greatly to enhanced performance, various rake angles, negative T-land, and small hone. Results include significantly reduced cycle times and lower cutting forces. Test results in producing 90º walls have proven excellent with the GD2 geometry.
Features and Benefits Features • • • •
Insert geometries and grades for most workpiece materials. Insert radii from 0,4mm up to 4mm. Axial depth of cut up to 14mm. Beyond™ grade technology.
Benefits • Easy cutting action, even on entry and exiting the workpiece. • Polished geometry for aluminium machining. • Slotting, profiling, ramping, helical interpolation, and plunging.
B64
kennametal.com
Shoulder Milling • Mill 1-14™ End Mills • Screw-On
• Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls.
TURNING
• High RPM capabilities.
order number 2968370 2968371 3345679 2968372 3345680 2968373
catalogue number 20A02R035M10SED14 25A02R035M12SED14 25A03R035M12SED14 32A03R040M16SED14 32A04R040M16SED14 40A04R040M16SED14
D1 20 25 25 32 32 40
D 18 21 21 29 29 29
DPM 10,5 12,5 12,5 17,0 17,0 17,0
G3X M10 M12 M12 M16 M16 M16
L2 35 35 35 40 40 40
WF 15 17 17 22 22 22
Ap1 max 14,6 14,5 14,5 14,4 14,4 14,3
Z 2 2 3 3 4 4
max ramp angle 16.6° 10.5° 10.5° 6.8° 6.8° 4.8°
kg 0,05 0,08 0,08 0,17 0,18 0,23
max RPM 47500 39700 39700 33300 33300 28700
MILLING
Screw-On End Mills
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
Spare Parts
Nm 2,3 2,3 2,3 2,3
Torx Plus driver DT9IP DT9IP DT9IP DT9IP
HOLEMAKING
insert screw MS2167 MS2166 MS2166 MS2166
TOOLING SYSTEMS
D1 20 25 32 40
kennametal.com
B65
Shoulder Milling • Mill 1-14™ End Mills • Weldon®
• Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls.
TURNING
• High RPM capabilities.
MILLING
Weldon End Mills order number 2622232 2623937 2478640 2623938 2478642 2623939
catalogue number 20A02R039B20SED14 25A02R044B25SED14 25A03R044B25SED14 32A03R050B32SED14 32A04R050B32SED14 40A04R050B32SED14
D1 20 25 25 32 32 40
D 20 25 25 32 32 32
L 90 101 101 111 111 111
L2 39 44 44 50 50 50
Ap1 max 14,7 14,6 14,6 14,5 14,5 14,3
Z 2 2 3 3 4 4
max ramp angle 16.6° 10.7° 10.5° 6.8° 6.8° 4.8°
kg 0,17 0,31 0,30 0,55 0,56 0,71
max RPM 47500 39700 39700 33300 33300 28700
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
Spare Parts
insert screw MS2167 MS2166 MS2166 MS2166
Nm 2,3 2,3 2,3 2,3
Torx Plus driver DT9IP DT9IP DT9IP DT9IP
TOOLING SYSTEMS
HOLEMAKING
D1 20 25 32 40
B66
kennametal.com
Shoulder Milling • Mill 1-14™ End Mills • Cylindrical
• Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls.
TURNING
• High RPM capabilities.
order number 3345674 2968363 3345675 2968367 3345676 2968364 3345677 3345678 3348765 2968368 3348766 2968365 3348767 2968369 2968366
catalogue number 20A02R039A20SED14 20A02R050A20SED14-170 25A02R044A25SED14 25A02R050A25SED14-170 25A03R044A25SED14 25A03R050A25SED14-170 32A03R050A25SED14 32A04R050A25SED14 32A03R050A32SED14 32A03R050A32SED14-200 32A04R050A32SED14 32A04R050A32SED14-200 40A04R050A32SED14 40A04R050A32SED14-200 40A05R050A32SED14-200
D1 20 20 25 25 25 25 32 32 32 32 32 32 40 40 40
D 20 20 25 25 25 25 25 25 32 32 32 32 32 32 32
L 90 170 100 170 100 170 107 107 110 200 110 200 110 200 200
L2 39 50 44 50 44 50 50 50 50 50 50 50 50 50 50
Ap1 max 14,7 14,7 14,6 14,6 14,6 14,6 14,6 14,6 14,5 14,6 14,5 14,6 14,5 14,4 14,4
Z 2 2 2 2 3 3 3 4 3 3 4 4 4 4 5
max ramp angle 16.6° 16.6° 10.5° 10.5° 10.5° 10.5° 6.8° 6.8° 6.8° 6.8° 6.8° 6.8° 4.8° 4.8° 4.8°
kg 0,17 0,34 0,31 0,56 0,31 0,56 0,39 0,41 0,55 1,10 0,56 1,11 0,71 1,26 1,25
max RPM 47500 47500 39700 39700 39700 39700 33300 33300 33300 33300 33300 33300 28700 28700 28700
MILLING
Cylindrical End Mills
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
insert screw MS2167 MS2166 MS2166 MS2166
Nm 2,3 2,3 2,3 2,3
Torx Plus driver DT9IP DT9IP DT9IP DT9IP
TOOLING SYSTEMS
D1 20 25 32 40
HOLEMAKING
Spare Parts
kennametal.com
B67
Shoulder Milling • Mill 1-14™ Shell Mills
• Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls.
TURNING
• High RPM capabilities.
MILLING
Shell Mills order number 2623940 2623934 2623941 2478686 2623942 2478689 2623963 2478690 2623964 2623935 2510390 2623936 2623965
catalogue number 40A04RS90ED14D 40A05RS90ED14D 50A05RS90ED14D 50A06RS90ED14D 63A06RS90ED14D 63A07RS90ED14D 80A07RS90ED14D 80A09RS90ED14D 100A08RS90ED14D 100A10RS90ED14D 125B09RS90ED14D 125B12RS90ED14D 160C11RS90ED14D
D1 40 40 50 50 63 63 80 80 100 100 125 125 160
D 16 16 22 22 22 22 27 27 32 32 40 40 40
D4 — — — — — — — — — — — — 66,7
D6 37 37 45 45 50 50 60 60 80 80 90 90 100
L 40 40 40 40 40 40 50 50 50 50 63 63 63
Ap1 max 14,3 14,3 14,0 14,0 14,0 14,0 14,0 14,0 14,2 14,2 14,1 14,1 14,1
Z 4 5 5 6 6 7 7 9 8 10 9 12 11
max ramp angle 4.8° 4.8° 3.5° 3.5° 2.5° 2.5° 1.9° 1.9° 1.5° 1.5° 1.2° 1.2° .9°
kg 0,21 0,21 0,30 0,29 0,49 0,48 1,00 1,00 1,80 1,81 2,64 2,66 3,64
max RPM 28700 28700 25000 25000 21800 21800 19000 19000 16800 16800 14900 14900 13100
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
HOLEMAKING
Spare Parts
D1 40 50 63 80 100 125 160
insert screw MS2166 MS2166 MS2166 MS2166 MS2166 MS2166 MS2166
Nm 2,3 2,3 2,3 2,3 2,3 2,3 2,3
Torx Plus driver DT9IP DT9IP DT9IP DT9IP DT9IP DT9IP DT9IP
mounting screw MS1294 — — MS2038 MS1559 — —
lock screw — — — — — 420.200 420.200
coolant shower plate — — — — — 470.232 470.233
TOOLING SYSTEMS
NOTE: Coolant lock screw assembly and coolant cap must be ordered separately.
B68
kennametal.com
Shoulder Milling • Mill 1-14™ Indexable Inserts
**
))
*
**
P5–P6
))
*
**
M1–M2
)
M3
)
K1–K2 K3 N1
))
)
N2
))
)
)
)) ))
))/**
*
))
**
S1
)
))
S2
)
))
S3
)
))
S4
)
))
ISO catalogue number Light Machining EDCT140402PDFRLDJ EDCT140404PDERGD EDCT140404PDFRLDJ EDCT140408PDERGD EDCT140408PDFRLDJ EDCT140412PDERGD EDCT140416PDERGD EDCT140431PDERGD
LI
BS
R
KC410M KC422M KC520M KC725M KCPK30 KCPM40 KCSM40
17,46 17,46 17,46 17,47 17,47 17,48 17,49 17,50
3,14 2,95 2,95 2,56 2,56 2,17 1,77 0,26
0,2 0,4 0,4 0,8 0,8 1,2 1,6 3,1
3273589 – 2984054 – 2983279 – – –
General Machining EDCT140404PDERLDJ EDPT140404PDERHD EDPT140404PDERHD EDCT140408PDERLDJ EDPT140408PDERHD EDPT140412PDERHD EDPT140412PDERHD EDPT140416PDERHD EDPT140420PDERHD EDCT140424PDERLDJ EDPT140424PDERHD EDPT140431PDERHD EDPT140440PDERHD
17,46 17,46 17,47 17,47 17,47 17,48 17,48 17,49 17,49 17,50 17,50 17,51 16,53
2,95 2,95 2,95 2,56 2,56 2,16 2,17 1,77 1,37 0,99 0,99 0,26 —
0,4 0,4 0,4 0,8 0,8 1,2 1,2 1,6 2,0 2,4 2,4 3,1 4,0
– – – – – – – – – – – – –
Heavy Machining EDPT140408PDSRGD EDPT140412PDSRGD EDPT140412PDSRGD EDPT140416PDSRGD
17,47 17,47 17,48 17,49
2,55 2,17 2,17 1,77
0,8 1,2 1,2 1,6
– – – –
– – – – – – – –
– – – – – – – –
– 2983890 – 2983331 – 2984210 2984773 2983891
– – – – – – – –
– 5545068 – 5545067 – – – –
– – – 6171518 – 6171519 6171520 6171591
3324993 – – – – – – 3051866 3051863 – – – – – – – 6128132 – 3324994 – – – – – – 3033727 3033729 3033731 5545160 6172122 – 3032732 3033724 – – 6172123 – – – – 5545069 – – – 3033752 3033954 6128134 6172124 – – 3051245 – – 6172125 3324726 – – – – – – – 3051550 – 6128136 6172126 – – 3051248 – – 6172127 – – 3051251 – – 6172128 – – – –
2980530 2981644 2980531 6128133 6172129 – – – 5545066 – 2980527 2980568 – – 6172130 – 2982077 2982091 6128135 6172191
Recommended Starting Feeds Recommended Starting Feeds [mm]
Insert Geometry .F..LDJ .E..LDJ .E..LD .E..GD .S..GE .S..GD .S..GD2 .E..HD .E..HD2
0,12 0,12 0,12 0,17 0,23 0,23 0,23 0,23 0,21
5% 0,46 0,47 0,46 0,52 0,51 0,50 0,50 0,59 0,59
0,82 0,82 0,81 0,89 0,89 0,88 0,88 0,95 0,95
0,08 0,08 0,09 0,12 0,17 0,17 0,17 0,17 0,15
Light Machining
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,33 0,59 0,06 0,25 0,44 0,06 0,22 0,34 0,59 0,06 0,26 0,44 0,06 0,22 0,33 0,58 0,07 0,25 0,43 0,06 0,22 0,38 0,64 0,09 0,28 0,48 0,08 0,24 0,37 0,64 0,13 0,27 0,48 0,11 0,24 0,36 0,63 0,13 0,27 0,47 0,11 0,24 0,36 0,63 0,13 0,27 0,47 0,11 0,24 0,43 0,68 0,13 0,32 0,51 0,11 0,28 0,43 0,68 0,11 0,32 0,51 0,10 0,28
0,38 0,39 0,38 0,42 0,42 0,41 0,41 0,44 0,44
General Purpose
0,05 0,05 0,05 0,07 0,10 0,10 0,10 0,10 0,09
40–100% 0,20 0,20 0,20 0,22 0,22 0,22 0,22 0,25 0,25
Heavy Machining
0,35 0,35 0,35 0,38 0,38 0,38 0,38 0,41 0,41
Insert Geometry .F..LDJ .E..LDJ .E..LD .E..GD .S..GE .S..GD .S..GD2 .E..HD .E..HD2
EDC...: Ground inserts; high versatility for all finishing applications and difficult-to-machine stainless steels and high-temp alloys. EDP...: Pressed; lower cost per edge for most roughing to semi-finishing operations. .F.LDJ: Sharp cutting edge for aluminium and other non-ferrous alloys. .E.LDJ: For aluminium and other non-ferrous alloys. .E.GD: Finishing and high-precision applications. .E.HD: Medium roughing and semi-finishing. .S.GD: Strongest cutting edge for heavy roughing applications with high feed rates in all material groups.
kennametal.com
TURNING
* alternate choice without coolant
))
P3–P4
MILLING
) alternate choice with coolant
P1–P2
HOLEMAKING
** first choice without coolant
B69
TOOLING SYSTEMS
)) first choice with coolant
Shoulder Milling • Mill 1-14™ Recommended Starting Speeds for Dry Machining (m/min)
MILLING
TURNING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3
KC520M – – – – – – – – – 270 210 175 – – – – – – – – – –
– – – – – – – – – 245 190 160 – – – – – – – – – –
KC725M – – – – – – – – – 215 175 145 – – – – – – – – – –
260 220 200 180 150 130 170 155 115 – – – – – – – – – – – – –
230 190 170 150 135 100 150 130 100 – – – – – – – – – – – – –
KCPK30 215 160 140 120 120 80 135 110 80 – – – – – – – – – – – – –
455 280 255 190 260 160 205 185 145 295 235 195 – – – – – – – – – –
395 255 230 175 230 135 185 160 130 265 210 175 – – – – – – – – – –
KCPM40 370 230 205 160 210 125 155 140 115 240 190 160 – – – – – – – – – –
295 250 230 205 170 150 195 175 130 – – – – – – – – – – – – –
260 215 195 170 155 115 170 150 115 – – – – – – – – – – – – –
KCSM40 245 180 160 135 135 90 155 125 90 – – – – – – – – – – – – –
260 220 200 180 150 130 170 155 115 – – – – – – – – – – – – –
230 190 170 150 135 100 150 130 100 – – – – – – – – – – – – –
215 160 140 120 120 80 135 110 80 – – – – – – – – – – – – –
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry
TOOLING SYSTEMS
HOLEMAKING
Wet
B70
kennametal.com
Shoulder Milling • Mill 1-14™ Recommended Starting Speeds for Wet Machining (m/min)
– – – – – – – – – – – – 1170 1035 1035 – – – – – – –
– – – – – – – – – – – – 1035 955 955 – – – – – – –
– – – – – – – – – – – – 840 730 730 – – – – – – –
KC520M – – – – – – – – – 215 170 140 – – – – – – – – – –
– – – – – – – – – 195 150 130 – – – – – – – – – –
KC725M – – – – – – – – – 170 140 115 – – – – – – – – – –
210 175 160 145 120 105 135 125 90 – – – – – – 30 30 35 45 – – –
185 150 135 120 110 80 120 105 80 – – – – – – 25 25 30 35 – – –
KCPK30 170 130 110 95 95 65 110 90 65 – – – – – – 20 20 20 25 – – –
365 225 205 150 210 130 165 150 115 235 190 155 – – – – – – 55 – – –
315 205 185 140 185 110 150 130 105 210 170 140 – – – – – – 40 – – –
KCPM40 295 185 165 130 170 100 125 110 90 190 150 130 – – – – – – 25 – – –
285 240 220 195 165 145 190 170 125 – – – – – – 40 40 50 65 – – –
250 210 190 165 150 110 165 145 110 – – – – – – 30 30 40 50 – – –
KCSM40 235 170 150 130 130 90 150 120 90 – – – – – – 30 30 30 30 – – –
– – – – 135 120 170 145 115 – – – – – – 30 30 40 50 – – –
– – – – 115 90 135 115 90 – – – – – – 30 30 30 40 – – –
– – – – 95 65 110 95 70 – – – – – – 20 20 20 25 – – –
TURNING
KC410M/KC422M
MILLING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry
TOOLING SYSTEMS
HOLEMAKING
Wet
kennametal.com
B71
Shoulder Milling • Mill 1-14™ Application Data
Application Examples
ramp angle
helical interpolation
TURNING
ramping
shoulder cut DH min = Minimum blind hole diameter with helical interpolation DHI max = Maximum blind hole diameter with flat bottom
MILLING
insert style Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14
cutting diameter 20 25 32 40 50 63 80 100 125 160
max ramp angle 16˚ 11˚ 7˚ 5˚ 4˚ 3˚ 2˚ 1˚ 1˚ 1˚
DH min (min hole diameter) 23,74 33,75 47,80 63,76 83,96 109,93 143,91 183,89 233,88 303,88
Ø DH/DHI
DHI min (min flat-bottomed hole diameter) 35,62 44,44 59,79 75,22 96,05 121,47 155,47 199,47 245,47 315,47
max diameter 40 50 64 80 100 126 160 200 250 320
TOOLING SYSTEMS
HOLEMAKING
NOTE: Max ramp angle decreases as nose radius increases.
B72
kennametal.com
Mill 1-14
™ TURNING
Helical Cutters
Primary Application
MILLING
Mill 1-14 helical cutters will increase axial depth of cut. Designed with axial support pins for added stability, the Mill 1-14 helical cutters feature essential Load-Optimised Insert Spacing™ (LOIS) technology. LOIS dramatically minimises unwanted vibrations and fluctuations in power requirements, resulting in a much smoother-sounding cut. Up to nine different coolant nozzle diameters enable tailoring to suit each machine tool, providing remarkably consistent, focused coolant flow.
Features and Benefits Functions HOLEMAKING
• Improves axial depth of cut better than standard end mills due to the positioning of inserts in helical configuration. • Up to nine different coolant nozzle diameters tailored to suit each machine tool. • One tool that offers features common to end mills, but rarely seen on a helical cutter: Helical ramping from solid, slotting, contouring, ramping, and plunging.
Benefits
kennametal.com
TOOLING SYSTEMS
• Increases depth of cut. • Consistent, focused coolant flow. • Built for performance, accuracy, and versatility.
B73
Shoulder Milling • Mill 1-14™ Helical End Mills • Weldon®
• Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • Axial support pins.
TURNING
• Unique coolant nozzles.
coolant nozzle screw
MILLING
Helical Weldon End Mills • Slot and Profile order number 3742932 3743033 3743034 3743035 5085631 3743038
catalogue number M1H32J2R50B32S90ED14C4 M1H40J3R50B32S90ED14C6 M1H40J3R65B32S90ED14C9 M1H40J3R80B32S90ED14C12 M1H40J4R80B32S90ED14C12 M1H50J3R80B40S90ED14C12
D1 32 40 40 40 40 50
D 32 32 32 32 32 40
L 111 111 126 141 141 151
L2 50 50 65 80 80 80
Ap1 max 27,8 27,5 40,8 54,0 40,8 53,5
Z 4 6 9 12 12 12
ZU 2 3 3 3 4 3
max ramp angle 6.8° 4.8° 4.8° 4.8° 4.8° 3.5°
kg 0,52 0,59 0,66 0,73 0,75 1,30
max RPM 31100 28400 28400 28400 28400 24600
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
HOLEMAKING
Spare Parts
D1 32 40 50
insert screw MS2148 MS2148 MS2148
Torx Plus driver DT9IP DT9IP DT9IP
Nm 2,3 2,3 2,3
coolant nozzle screw MS2191C20 MS2191C20 MS2191C20
pin ASPM07001802 ASPM07001802 ASPM07001802
Helical Weldon Mills • Profile Only order number 5085631
catalogue number M1H40J4R80B32S90ED14C12
D1 40
D 32
L 141
Ap1 max 40,8
Z 12
ZU 4
max ramp angle 4.8°
kg 0,75
max RPM 28400
TOOLING SYSTEMS
Spare Parts
D1 40
B74
insert screw MS2148
Nm 2,3
Torx Plus driver DT9IP
pin ASPM07001802
coolant nozzle screw MS2191C20
kennametal.com
Shoulder Milling • Mill 1-14™ Helical End Mills • Weldon®
order number 3400611 3400612 3400613 3400614 3400616 3400617 3400618 3400619 3400620
catalogue number MS2191C00 MS2191C06 MS2191C08 MS2191C10 MS2191C12 MS2191C14 MS2191C16 MS2191C18 MS2191C20
A — 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0
catalogue number THW2M
drive size 2 MM
TURNING
Optional Coolant Nozzle Screw
order number 1993552
MILLING
Coolant Nozzle Key
TOOLING SYSTEMS
HOLEMAKING
NOTE: Check the spare parts table for the coolant hole size that is incorporated in the cutters. If you need an alternative, there are eight other variants to choose from to increase or decrease the pressure. Example: MS2191C12 is a 1,20mm hole. All coolant nozzles are interchangeable with the original that is supplied with the cutter. This gives flexibility with coolant flow.
kennametal.com
B75
Shoulder Milling • Mill 1-14™ Helical Shell Mills
• Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • Axial support pins.
TURNING
• Unique coolant nozzles.
coolant nozzle screw
MILLING
Helical Shell Mills • Slot and Profile order number 3743036 3743037 3743042 3743041
catalogue number M1H50T3R50A22S90ED14C6 M1H50T3R65A22S90ED14C9 M1H63T3R75A27S90ED14C12 M1H63T4R65A27S90ED14C12
D1 50 50 63 63
D 22 22 27 27
D6 46 46 60 60
L 50 65 75 65
Ap1 max 27,3 40,4 52,8 39,9
Z 6 9 12 12
ZU 3 3 3 4
max ramp angle 3.5° 3.5° 2.5° 2.5°
kg 0,43 0,57 1,16 0,97
max RPM 24600 24600 22000 22000
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
HOLEMAKING
Spare Parts
order number 3743036 3743037 3743042 3743041
D1 50 50 63 63
insert screw MS2148 MS2148 MS2148 MS2148
Torx Plus driver DT9IP DT9IP DT9IP DT9IP
Nm 2,3 2,3 2,3 2,3
socket-head cap screw MS1235 MS1233 MS1433 MS1238
pin ASPM07001802 ASPM07001802 ASPM07001802 ASPM07001802
coolant nozzle screw MS2191C20 MS2191C16 MS2191C16 MS2191C16
Helical Shell Mills • Profile Only
order number 3831819
catalogue number M1H63T5R75A27S90ED14C20
D1 63
D 27
D6 60
L 75
Ap1 max 52,8
Z 20
ZU 5
max ramp angle 2.0°
kg 1,06
max RPM 22000
TOOLING SYSTEMS
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
Spare Parts
D1 63
B76
insert screw MS2148
Nm 2,3
Torx Plus driver DT9IP
pin ASPM07001802
socket-head cap screw MS1433
coolant nozzle screw MS2191C12
kennametal.com
Shoulder Milling • Mill 1-14™ Helical End Mills • Weldon®
order number 3400611 3400612 3400613 3400614 3400616 3400617 3400618 3400619 3400620
catalogue number MS2191C00 MS2191C06 MS2191C08 MS2191C10 MS2191C12 MS2191C14 MS2191C16 MS2191C18 MS2191C20
A — 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0
catalogue number THW2M
drive size 2 MM
TURNING
Optional Coolant Nozzle Screw
order number 1993552
MILLING
Coolant Nozzle Key
TOOLING SYSTEMS
HOLEMAKING
NOTE: Check the spare parts table for the coolant hole size that is incorporated in the cutters. If you need an alternative, there are eight other variants to choose from to increase or decrease the pressure. Example: MS2191C12 is a 1,20mm hole. All coolant nozzles are interchangeable with the original that is supplied with the cutter. This gives flexibility with coolant flow.
kennametal.com
B77
Shoulder Milling • Mill 1-14™ Indexable Inserts
)) first choice with coolant ** first choice without coolant ) alternate choice with coolant * alternate choice without coolant
P1–P2
))
**
P3–P4
))
*
**
P5–P6
))
*
**
M1–M2
)
M3
)
K1–K2 ))
)
N2
))
)
)) ))
))/**
*
))
**
S1
)
))
S2
)
))
S3
)
))
S4
)
))
ISO catalogue number Light Machining EDCT140402PDFRLDJ EDCT140404PDERGD EDCT140404PDFRLDJ EDCT140408PDERGD EDCT140408PDFRLDJ EDCT140412PDERGD EDCT140416PDERGD EDCT140431PDERGD
LI
BS
R
KC410M KC422M KC520M KC725M KCPK30 KCPM40 KCSM40
17,46 17,46 17,46 17,47 17,47 17,48 17,49 17,50
3,14 2,95 2,95 2,56 2,56 2,17 1,77 0,26
0,2 0,4 0,4 0,8 0,8 1,2 1,6 3,1
3273589 – 2984054 – 2983279 – – –
General Machining EDCT140404PDERLDJ EDPT140404PDERHD EDPT140404PDERHD EDCT140408PDERLDJ EDPT140408PDERHD EDPT140412PDERHD EDPT140412PDERHD EDPT140416PDERHD EDPT140420PDERHD EDCT140424PDERLDJ EDPT140424PDERHD EDPT140431PDERHD EDPT140440PDERHD
17,46 17,46 17,47 17,47 17,47 17,48 17,48 17,49 17,49 17,50 17,50 17,51 16,53
2,95 2,95 2,95 2,56 2,56 2,16 2,17 1,77 1,37 0,99 0,99 0,26 —
0,4 0,4 0,4 0,8 0,8 1,2 1,2 1,6 2,0 2,4 2,4 3,1 4,0
– – – – – – – – – – – – –
Heavy Machining EDPT140408PDSRGD EDPT140412PDSRGD EDPT140412PDSRGD EDPT140416PDSRGD
17,47 17,47 17,48 17,49
2,55 2,17 2,17 1,77
0,8 1,2 1,2 1,6
– – – –
– – – – – – – –
– – – – – – – –
– 2983890 – 2983331 – 2984210 2984773 2983891
– – – – – – – –
– 5545068 – 5545067 – – – –
– – – 6171518 – 6171519 6171520 6171591
3324993 – – – – – – 3051866 3051863 – – – – – – – 6128132 – 3324994 – – – – – – 3033727 3033729 3033731 5545160 6172122 – 3032732 3033724 – – 6172123 – – – – 5545069 – – – 3033752 3033954 6128134 6172124 – – 3051245 – – 6172125 3324726 – – – – – – – 3051550 – 6128136 6172126 – – 3051248 – – 6172127 – – 3051251 – – 6172128
– – – –
2980530 2981644 2980531 6128133 6172129 – – – 5545066 – 2980527 2980568 – – 6172130 – 2982077 2982091 6128135 6172191
TOOLING SYSTEMS
HOLEMAKING
MILLING
TURNING
K3 N1
)
B78
kennametal.com
Shoulder Milling • Mill 1-14™ Helical Recommended Starting Feeds/Starting Speeds for Dry Machining
Insert Geometry .F..LDJ .E..LDJ .E..LD .E..GD .S..GE .S..GD .S..GD2 .E..HD .E..HD2
0,12 0,12 0,12 0,17 0,23 0,23 0,23 0,23 0,21
5% 0,46 0,47 0,46 0,52 0,51 0,50 0,50 0,59 0,59
0,82 0,82 0,81 0,89 0,89 0,88 0,88 0,95 0,95
0,08 0,08 0,09 0,12 0,17 0,17 0,17 0,17 0,15
Light Machining
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,33 0,59 0,06 0,25 0,44 0,06 0,22 0,34 0,59 0,06 0,26 0,44 0,06 0,22 0,33 0,58 0,07 0,25 0,43 0,06 0,22 0,38 0,64 0,09 0,28 0,48 0,08 0,24 0,37 0,64 0,13 0,27 0,48 0,11 0,24 0,36 0,63 0,13 0,27 0,47 0,11 0,24 0,36 0,63 0,13 0,27 0,47 0,11 0,24 0,43 0,68 0,13 0,32 0,51 0,11 0,28 0,43 0,68 0,11 0,32 0,51 0,10 0,28
0,38 0,39 0,38 0,42 0,42 0,41 0,41 0,44 0,44
General Purpose
0,05 0,05 0,05 0,07 0,10 0,10 0,10 0,10 0,09
40–100% 0,20 0,20 0,20 0,22 0,22 0,22 0,22 0,25 0,25
Heavy Machining
Insert Geometry .F..LDJ .E..LDJ .E..LD .E..GD .S..GE .S..GD .S..GD2 .E..HD .E..HD2
0,35 0,35 0,35 0,38 0,38 0,38 0,38 0,41 0,41
TURNING
Recommended Starting Feeds [mm]
EDC...: Ground inserts; high versatility for all finishing applications and difficult-to-machine stainless steels and high-temp alloys. EDP...: Pressed; lower cost per edge for most roughing to semi-finishing operations.
Recommended Starting Speeds for Dry Machining (m/min)
– – – – – – – – – 270 210 175 – – – – – – – – – –
– – – – – – – – – 245 190 160 – – – – – – – – – –
KC725M – – – – – – – – – 215 175 145 – – – – – – – – – –
260 220 200 180 150 130 170 155 115 – – – – – – – – – – – – –
230 190 170 150 135 100 150 130 100 – – – – – – – – – – – – –
KCPK30 215 160 140 120 120 80 135 110 80 – – – – – – – – – – – – –
455 280 255 190 260 160 205 185 145 295 235 195 – – – – – – – – – –
395 255 230 175 230 135 185 160 130 265 210 175 – – – – – – – – – –
KCPM40 370 230 205 160 210 125 155 140 115 240 190 160 – – – – – – – – – –
295 250 230 205 170 150 195 175 130 – – – – – – – – – – – – –
260 215 195 170 155 115 170 150 115 – – – – – – – – – – – – –
KCSM40 245 180 160 135 135 90 155 125 90 – – – – – – – – – – – – –
260 220 200 180 150 130 170 155 115 – – – – – – – – – – – – –
230 190 170 150 135 100 150 130 100 – – – – – – – – – – – – –
215 160 140 120 120 80 135 110 80 – – – – – – – – – – – – –
HOLEMAKING
KC520M
TOOLING SYSTEMS
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry Wet
kennametal.com
MILLING
.F.LDJ: Sharp cutting edge for aluminium and other non-ferrous alloys. .E.LDJ: For aluminium and other non-ferrous alloys. .E.GD: Finishing and high-precision applications. .E.HD: Medium roughing and semi-finishing. .S.GD: Strongest cutting edge for heavy roughing applications with high feed rates in all material groups.
B79
Shoulder Milling • Mill 1-14™ Helical Recommended Starting Speeds for Wet Machining (m/min)
MILLING
TURNING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 2 K 3 1 N 2 3 1 2 S 3 4 1 2 H 3
KC410M/KC422M – – – – – – – – – – – – 1170 1035 1035 – – – – – – –
– – – – – – – – – – – – 1035 955 955 – – – – – – –
– – – – – – – – – – – – 840 730 730 – – – – – – –
KC520M – – – – – – – – – 215 170 140 – – – – – – – – – –
– – – – – – – – – 195 150 130 – – – – – – – – – –
KC725M – – – – – – – – – 170 140 115 – – – – – – – – – –
210 175 160 145 120 105 135 125 90 – – – – – – 30 30 35 45 – – –
185 150 135 120 110 80 120 105 80 – – – – – – 25 25 30 35 – – –
KCPK30 170 130 110 95 95 65 110 90 65 – – – – – – 20 20 20 25 – – –
365 225 205 150 210 130 165 150 115 235 190 155 – – – – – – 55 – – –
315 205 185 140 185 110 150 130 105 210 170 140 – – – – – – 40 – – –
KCPM40 295 185 165 130 170 100 125 110 90 190 150 130 – – – – – – 25 – – –
285 240 220 195 165 145 190 170 125 – – – – – – 40 40 50 65 – – –
250 210 190 165 150 110 165 145 110 – – – – – – 30 30 40 50 – – –
KCSM40 235 170 150 130 130 90 150 120 90 – – – – – – 30 30 30 30 – – –
– – – – 135 120 170 145 115 – – – – – – 30 30 40 50 – – –
– – – – 115 90 135 115 90 – – – – – – 30 30 30 40 – – –
– – – – 95 65 110 95 70 – – – – – – 20 20 20 25 – – –
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry
TOOLING SYSTEMS
HOLEMAKING
Wet
B80
kennametal.com
Shoulder Milling • Mill 1-14™ Helical Application Data
Application Examples ramp angle
helical interpolation
TURNING
ramping
shoulder cut
cutting diameter 32 40 50 63
max ramp angle 5.4˚ 3.8˚ 2.7˚ 1.9˚
min hole diameter (DH min) 47,80 64,00 83,96 109,93
max flat-bottom hole diameter (DH1 max) 59,79 75,47 96,05 121,47
max diameter 64 80 100 126
TOOLING SYSTEMS
HOLEMAKING
insert style Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14
Ø DH/DH1
MILLING
DH min = Minimum blind hole diameter with helical interpolation DH1 max = Maximum blind hole diameter with flat bottom
kennametal.com
B81
High-Feed Milling
Copy/Contour Milling
B82
kennametal.com
High-Feed Milling Platform Selection
Application
TURNING
1
Machining Conditions and Spindle Size 2
• All applications with average Ap 1,5mm, up to max. 2,5mm.
All applications with average Ap between 0,4mm up to 1,2mm.
• Medium and large machines.
Small to medium machines.
• Cutter body with larger diameter required.
Application requires a small cutter body.
Capabilities MILLING
3
Platform 4
7792VXD09
Dodeka Mini 15° HF
7792VXD12
Dodeka™ 15° HF
Ap max: 0,9mm
Ap max: 1,5mm
Ap max: 1,6mm
Ap max: 2,5mm
Ap max: 2,2mm
Cutter body: Ø16–Ø25mm
Cutter body: Ø25–Ø66mm
Cutter body: Ø25–Ø80mm
Cutter body: Ø32–Ø160mm
Cutter body: Ø63–Ø125mm
Insert style: XD*1205
Insert style: HN*J0905
Insert style: XP*0603
Insert style: XD*0904
Insert style: HN*J0604
4 cutting edges
12 cutting edges
4 cutting edges
4 cutting edges
12 cutting edges
HOLEMAKING
7792VXP06
™
Insert Selection Easy insert selection based on:
Easy insert selection based on:
Easy insert selection based on:
Workpiece material
Workpiece material
Workpiece material
Workpiece material
Cutting conditions
Cutting conditions
Cutting conditions
Cutting conditions
Coolant type
Coolant type
Coolant type
Coolant type
Directly on the product pages B88 and B97
Directly on the product page B113
Directly on the product page B106
Directly on the product page B117
TOOLING SYSTEMS
5
Easy insert selection based on:
Tech Tips: • • • •
HF-cutters also have a tremendous advantage when used in long (extended) toolholders. These cutters greatly reduce the instability and deflection of the tool. Consider 7792 series for all high-feed 3D milling and machining close to a wall. Benefit from 12 cutting edges per Dodeka insert at all pure high-feed face milling operations. To optimise the tool, adjust depth of cut (Ap) and cutting speed (vc), if necessary. Always keep feed rate on a high level.
kennametal.com
B83
Stellram 7792 High-Feed Series ®
Indexable Milling The 7792 cutter series has been designed for high-feed milling applications with superior surface generation. 7792VX cutters are designed for a wide range of applications, including facing, pocketing, ramping, helical interpolation, and plunging. They are capable of machining all materials, including steel, stainless steel, cast iron, and high-temperature and aluminium alloys.
Features and Benefits • The 7792VX high-feed cutters are the best solution for reducing cycle times or removing the maximum amount of material in the shortest time. • New ultra-fine pitch cutters further increase metal removal rates, especially in high-temp alloys. • The unique design and insert positioning help to achieve up to 5x higher feed rates than other cutters on the market. • When used in long (extended) toolholders, 7792VX cutters absorb vibrations and greatly reduce instability and tool deflection. • Integrated wiper facet for improved surface finish: 16 Ra (1,6μ) when used at <0,5mm/z.
7792VXP06: Maximum ap = 0,9mm Diameter Range = 16-35mm
B84
7792VXD09: Maximum ap = 1,50mm Diameter Range = 25–66mm
7792VXD12: Maximum ap = 2,50mm Diameter Range = 32–160mm
kennametal.com
7792VXP06 High-Feed Milling Cutters
• Superior surface generation with integrated wiper facet. • Maximum material removal rates.
TURNING
• Suitable to machine HTA and titanium.
L2 DPM
D1 max
D1
G3X
Ap1 max
order number 5681105 5681122 5665964 5667023
catalogue number 7792VXP06SA016Z2R25 7792VXP06SA020Z3R35 7792VXP06SA025Z3R35 7792VXP06SA025Z4R35
D1 max 16 20 25 25
D1 8 12 17 17
L2 25 35 35 35
G3X M8 M10 M12 M12
DPM 8,50 10,50 12,50 12,50
Ap1 max 0,90 0,90 0,90 0,90
ZU 2 3 3 4
MILLING
7792VXP06 Modular Head • Screw-On
Spare Parts
Nm 0,8 0,8 0,8 0,8
Torx driver TP7 TP7 TP7 TP7
HOLEMAKING
insert screw FP2506T FP2506T FP2507T FP2507T
TOOLING SYSTEMS
catalogue number 7792VXP06SA016Z2R25 7792VXP06SA020Z3R35 7792VXP06SA025Z3R35 7792VXP06SA025Z4R35
kennametal.com
B85
7792VXP06 High-Feed Milling Cutters
• Superior surface generation with integrated wiper facet. • Maximum material removal rates.
TURNING
• Suitable to machine HTA and titanium.
L L2 D1 max
D
Ap1 max
7792VXP06 Cylindrical Shank
MILLING
order number 5673240 5673237 5666409
catalogue number 7792VXP06CA016Z2R140 7792VXP06CA020Z3R154 7792VXP06CA025Z4R154
D1 max 16 20 25
D 16 20 25
D1 8 11 16
L 188 200 210
L2 25 32 40
Ap1 max 0,90 0,90 0,90
ZU 2 3 4
Spare Parts
insert screw FP2506T FP2506T FP2507T
Nm 0,8 0,8 0,8
Torx driver TP7 TP7 TP7
TOOLING SYSTEMS
HOLEMAKING
catalogue number 7792VXP06CA016Z2R140 7792VXP06CA020Z3R154 7792VXP06CA025Z4R154
B86
kennametal.com
7792VXP06 Technical Information
Technical Information (mm) Helical Interpolation
order facing ramping number catalogue number pitch angle 5673240 7792VXP06CA016Z2R140 7,60 5,9 5673237 7792VXP06CA020Z3R154 11,60 3,4 5666409 7792VXP06CA025Z4R154 16,60 2,2 5681105 7792VXP06SA016Z2R25 7,60 5,9 5681122 7792VXP06SA020Z3R35 11,6 3,4 5665964 7792VXP06SA025Z3R35 16,60 2,8 5667023 7792VXP06SA025Z4R35 16,60 2,2
min–max 22 30 30 38 40 48 22 30 30 38 40 48 40 48
ap max helical/ ae max linear plunging 0,60 3,00 0,60 3,00 0,60 3,00 0,60 3,00 0,60 3,00 0,60 3,00 0,60 3,00
max RPM 65000 57000 49000 65000 57000 49000 49000
Flat
Facing Pitch
MILLING
helical hole
Plunging
TURNING
dimension
Ramp angle A uses one outside cutting edge only.
A
A = max ramp angle utilising full-face contact.
HOLEMAKING
CNC Programme • Corner Radius Definition The use of common CAD/CAM systems requires a round insert dimension to be known for cavity machining. This is available with 7792VX cutters as shown below and in the reference table.
For finish pass applications: Wiper Facet for finishing use max feed 0,5 mm/z
Programming Data (mm)
R
09
L 12
kennametal.com
R 0,80 0,80 1,20 0,80 1,20
R 1,37 2,01 2,27 2,50 2,73
L 0,40 0,73 0,67 1,02 0,97
TOOLING SYSTEMS
Insert corner nose size (IC) 06
B87
7792VXP06 Milling Inserts
)) first choice with coolant
P1–P2
** first choice without coolant
*/)
P3–P4
) alternate choice with coolant
)) ))
*
P5–P6
* alternate choice without coolant
** **
))
**
*/)
M1–M2
))
**
)
M3
)
)
))
K1–K2
*
))
K3
*
))
TURNING
N1 N2
D
L1
Rε
S
)
)
))
S2
)
)
))
S3
))
)
)
S4
))
)
)
D
LI
S
R
KCSM40
SC6525
SP6519
X400
X500
7,00 7,00
7,00 7,00
3,17 3,17
0,8 0,8
– 6185769
5655265 –
5654267 –
5654377 –
5654397 –
TOOLING SYSTEMS
HOLEMAKING
MILLING
ISO catalogue number General Machining XPLT060308ERD41 XPPT060308ERD41
S1
B88
kennametal.com
7792VXP06 Recommended Starting Feeds • High-Feed and Plunging Applications
Recommended Starting Feeds [mm] • High-Feed
Light Machining
General Purpose
Heavy Machining
Insert Geometry .E..D41 .S..D
0,37 0,68
5% 1,06 1,46
1,89 2,35
0,27 0,48
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,73 1,24 0,20 0,53 0,89 0,17 0,46 0,98 1,49 0,36 0,71 1,07 0,31 0,62
0,30 0,55
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,83 1,41 0,22 0,60 1,01 0,19 0,52 1,12 1,71 0,40 0,81 1,21 0,35 0,70
0,32 0,59
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,89 1,53 0,24 0,65 1,09 0,21 0,56 1,21 1,85 0,43 0,87 1,30 0,38 0,75
0,77 0,92
40–100% 0,16 0,42 0,70 0,28 0,56 0,84
Insert Geometry .E..D41 .S..D
0,87 1,04
40–100% 0,18 0,48 0,79 0,32 0,64 0,94
Insert Geometry .E..D41 .S..D
0,94 1,12
40–100% 0,19 0,52 0,85 0,34 0,69 1,02
Insert Geometry .E..D41 .S..D
0,25 0,30
Insert Geometry .E..D41 .S..D
At 0,70 Axial Depth of Cut (ap) Insert Geometry .E..D41 .S..D
0,42 0,78
5% 1,21 1,68
2,20 2,79
TURNING
At 0,90 Axial Depth of Cut (ap)
Insert Geometry .E..D41 .S..D
0,46 0,84
5% 1,32 1,84
2,43 3,12
MILLING
At 0,60 Axial Depth of Cut (ap)
Feed Rate Guide • Plunging • IC 06 • fz [mm/tooth]
0,06 0,10
Programmed Feed per Tooth (fz) Max 3mm insert engagement (ae radial engagement) 0,15 0,20
TOOLING SYSTEMS
HOLEMAKING
Insert Geometry .E..D41 .S..D
kennametal.com
B89
7792VXP06 Recommended Starting Speeds for Dry Machining
MILLING
TURNING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 N 3 1 2 S 3 4 1 H 2 3
KCSM40 275 240 205 180 160 125 275 180 145 – – – – – – – – – – – – –
240 205 180 160 145 110 220 145 125 – – – – – – – – – – – – –
SC6525 205 160 160 145 125 90 180 125 110 – – – – – – – – – – – – –
445 390 350 250 190 170 240 230 175 470 365 – – – – – – – – – – –
305 270 240 175 145 120 215 190 155 325 250 – – – – – – – – – – –
SP6519 170 145 125 95 95 70 170 145 110 175 140 – – – – – – – – – – –
355 310 275 210 170 145 325 280 235 355 290 265 – – – – – – – – – –
260 230 200 150 125 100 235 205 170 265 210 190 – – – – – – – – – –
X400 155 140 120 90 85 60 140 125 100 170 130 120 – – – – – – – – – –
310 275 240 180 – – – – – – – – – – – – – – – 115 95 –
230 205 180 130 – – – – – – – – – – – – – – – 85 70 –
X500 145 125 115 85 – – – – – – – – – – – – – – – 55 40 –
325 290 250 190 155 130 300 265 215 310 265 205 – – – – – – – – – –
240 215 185 145 120 95 220 190 155 265 215 170 – – – – – – – – – –
155 140 120 90 85 60 140 120 95 205 155 120 – – – – – – – – – –
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry
TOOLING SYSTEMS
HOLEMAKING
Wet
B90
kennametal.com
7792VXP06 Recommended Starting Speeds for Wet Machining
– – – – 165 145 200 170 140 – – – – – – 40 40 50 55 – – –
– – – – 140 105 165 140 105 – – – – – – 30 30 40 50 – – –
SC6525 – – – – 115 75 135 115 80 – – – – – – 25 25 25 30 – – –
445 390 350 250 190 170 240 230 175 470 365 – – – – – – – – – – –
305 270 240 175 145 120 215 190 155 325 250 – – – – – – – – – – –
SP6519 170 145 125 95 95 70 170 145 110 175 140 – – – – – – – – – – –
285 250 220 170 135 115 260 225 190 285 230 210 – – – 50 50 50 75 – – –
210 185 160 120 100 80 190 165 135 210 170 150 – – – 40 30 40 55 – – –
X400 125 110 95 70 70 50 110 100 80 135 105 95 – – – 25 20 25 35 – – –
250 220 190 145 – – – – – – – – – – – – – – – 90 75 –
185 165 145 105 – – – – – – – – – – – – – – – 70 55 –
X500 115 100 90 70 – – – – – – – – – – – – – – – 45 30 –
260 230 200 150 125 105 240 210 170 250 210 165 – – – 50 45 50 70 – – –
190 170 150 115 95 75 175 150 125 210 170 135 – – – 30 30 40 50 – – –
125 110 95 70 70 50 110 95 75 165 125 95 – – – 25 20 25 30 – – –
TURNING
KCSM40
MILLING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 N 3 1 2 S 3 4 1 H 2 3
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry
TOOLING SYSTEMS
HOLEMAKING
Wet
kennametal.com
B91
High-Feed Milling • 7792VXD09 End Mills • Screw-On
• Ultra-fine pitch cutters available to increase material removal rates, especially on high-temp alloys. • Positive design to support lower cutting forces and long overhang usage.
TURNING
• Ramping and plunge milling capabilities. • Screw-on cutters provide better rigidity and stability when used with small spindels: BT30, BT40, DV40, HSK50, HSK63, etc. • Screw-on cutters can be less expensive when compared to cylindrical shank cutters due to their higher flexibility through multiple holder combinations. L2 DPM
D1 max
D1
G3X
Ap1 max
MILLING
7792VXD09 Modular Head • Screw-On
order number 5667916 6024361 5660448 6024362 5673503 6024363 6024365
catalogue number 7792VXD09SA025Z2R35 7792VXD09SA025Z3R35 7792VXD09SA032Z3R43 7792VXD09SA032Z4R43 7792VXD09SA035Z3R43 7792VXD09SA035Z4R43 7792VXD09SA042Z5R43
D1 max 25 25 32 32 35 35 42
D1 12 12 19 19 22 22 29
L2 35 35 43 43 43 43 43
G3X M12 M12 M16 M16 M16 M16 M16
DPM 12,50 12,50 17,00 17,00 17,00 17,00 17,00
Ap1 max 1,50 1,50 1,50 1,50 1,50 1,50 1,50
ZU 2 3 3 4 3 4 5
HOLEMAKING
Spare Parts
insert screw F3508T F3508T F3510T F3508T F3510T F3510T F3510T
Nm 2,1 2,1 2,1 2,1 2,1 2,1 2,1
Torx driver T15 TB15 T15 T15 T15 T15 T15
TOOLING SYSTEMS
catalogue number 7792VXD09SA025Z2R35 7792VXD09SA025Z3R35 7792VXD09SA032Z3R43 7792VXD09SA032Z4R43 7792VXD09SA035Z3R43 7792VXD09SA035Z4R43 7792VXD09SA042Z5R43
B92
kennametal.com
High-Feed Milling • 7792VXD09 End Mills • Weldon®
• Ultra-fine pitch cutters available to increase material removal rates, especially on high-temp alloys. • Positive design to support lower cutting forces and long overhang usage.
TURNING
• Ramping and plunge milling capabilities.
L L2
D1 max
D1
D
Ap1 max
order number 5658074
catalogue number 7792VXD09WA032Z3R
D1 max 32
D 32
D1 19
L 100
L2 40
Ap1 max 1,50
MILLING
7792VXD09 Weldon Shank
ZU 3
Spare Parts
insert screw F3510T
Nm 2,1
Torx driver T15
TOOLING SYSTEMS
HOLEMAKING
catalogue number 7792VXD09WA032Z3R
kennametal.com
B93
High-Feed Milling • 7792VXD09 End Mills • Cylindrical
• Ultra-fine pitch cutters available to increase material removal rates, especially on high-temp alloys. • Positive design to support lower cutting forces and long overhang usage.
TURNING
• Ramping and plunge milling capabilities.
L L2 D1 max
D1
D
Ap1 max
7792VXD09 Cylindrical Shank
MILLING
order number 5659947 6024366 5661016 6024367
catalogue number 7792VXD09CA025Z2R50 7792VXD09CA025Z3R50 7792VXD09CA032Z3R70 7792VXD09CA032Z4R70
D1 max 25 25 32 32
D 25 25 32 32
D1 12 12 19 19
L 200 200 250 250
L2 50 50 70 70
Ap1 max 1,50 1,50 1,50 1,50
ZU 2 3 3 4
Spare Parts
insert screw F3508T F3508T F3510T F3510T
Nm 2,1 2,1 2,1 2,1
Torx driver T15 TB15 T15 T15
TOOLING SYSTEMS
HOLEMAKING
catalogue number 7792VXD09CA025Z2R50 7792VXD09CA025Z3R50 7792VXD09CA032Z3R70 7792VXD09CA032Z4R70
B94
kennametal.com
High-Feed Milling • 7792VXD09 Shell Mills
• Ultra-fine pitch cutters available to increase material removal rates, especially on high-temp alloys. • Positive design to support lower cutting forces and long overhang usage.
TURNING
• Ramping and plunge milling capabilities.
D6 D
L
D1
Ap1 max
D1 max
7792VXD09 Shell Mill
D 16 16 16 22 22 22 22 22 22 22 22 22 27 27
D1 27 27 27 37 37 37 39 39 39 50 50 50 53 53
D6 36 36 36 46 46 45 45 45 45 42 42 45 55 55
L 32 32 32 40 40 40 40 40 40 40 40 40 50 50
Ap1 max 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50
ZU 3 4 5 5 6 7 5 6 7 5 6 9 5 6
MILLING
D1 max 40 40 40 50 50 50 52 52 52 63 63 63 66 66
HOLEMAKING
catalogue number 7792VXD09-A040Z3R 7792VXD09-A040Z4R 7792VXD09-A040Z5R 7792VXD09-A050Z5R 7792VXD09-A050Z6R 7792VXD09-A050Z7R 7792VXD09-A052Z5R 7792VXD09-A052Z6R 7792VXD09-A052Z7R 7792VXD09-A063Z5R 7792VXD09-A063Z6R 7792VXD09-A063Z9R 7792VXD09-A066Z5R 7792VXD09-A066Z6R
Spare Parts
catalogue number 7792VXD09-A040Z3R 7792VXD09-A040Z4R 7792VXD09-A040Z5R 7792VXD09-A050Z5R 7792VXD09-A050Z6R 7792VXD09-A050Z7R 7792VXD09-A052Z5R 7792VXD09-A052Z6R 7792VXD09-A052Z7R 7792VXD09-A063Z5R 7792VXD09-A063Z6R 7792VXD09-A063Z9R 7792VXD09-A066Z5R 7792VXD09-A066Z6R
kennametal.com
insert screw F3510T F3510T F3510T F3510T F3510T F3510T F3510T F3510T F3510T F3510T F3510T F3510T F3510T F3510T
Nm 2,1 2,1 2,1 2,1 2,1 2,1 2,1 2,1 2,1 2,1 2,1 2,1 2,1 2,1
Torx driver T15 T15 T15 T15 T15 TB15 T15 T15 TB15 T15 T15 TB15 T15 T15
mounting screw M8 1.25 X 25 SHCS M8 1.25 X 25 SHCS M8 1.25 X 25 SHCS M10 1.5 X 25 SHCS M10 1.5 X 25 SHCS M10 1.5 X 25 SHCS M10 1.5 X 25 SHCS M10 1.5 X 25 SHCS M10 1.5 X 25 SHCS M10 1.5 X 25 SHCS M10 1.5 X 25 SHCS M10 1.5 X 25 SHCS M12 X 1.75 X 30 SHCS M12 X 1.75 X 30 SHCS
B95
TOOLING SYSTEMS
order number 5656727 5657234 5667475 5656914 5656377 6024368 6024369 6024370 6024371 6024372 6024373 6024374 6024375 6024376
High-Feed Milling • 7792VXD09 Application Data
Technical Information (mm) Helical Interpolation
HOLEMAKING
MILLING
TURNING
dimension
order number 5658074 5659947 6024366 5661016 6024367 5656727 5657234 5667475 5656914 5656377 6024368 6024369 6024370 6024371 6024372 6024373 6024374 6024375 6024376 5667916 6024361 5660448 6024362 5673503 6024363 6024365
facing pitch 18,75 11,75 11,75 18,75 18,75 26,75 26,75 26,75 36,75 36,75 36,75 38,75 38,75 38,75 49,75 49,75 49,75 52,75 52,75 11,75 11,75 18,75 18,75 21,75 21,75 28,75
catalogue number 7792VXD09WA032Z3R 7792VXD09CA025Z2R50 7792VXD09CA025Z3R50 7792VXD09CA032Z3R70 7792VXD09CA032Z4R70 7792VXD09-A040Z3R 7792VXD09-A040Z4R 7792VXD09-A040Z5R 7792VXD09-A050Z5R 7792VXD09-A050Z6R 7792VXD09-A050Z7R 7792VXD09-A052Z5R 7792VXD09-A052Z6R 7792VXD09-A052Z7R 7792VXD09-A063Z5R 7792VXD09-A063Z6R 7792VXD09-A063Z8R 7792VXD09-A066Z5R 7792VXD09-A066Z6R 7792VXD09SA025Z2R35 7792VXD09SA025Z3R35 7792VXD09SA032Z3R43 7792VXD09SA032Z4R43 7792VXD09SA035Z3R43 7792VXD09SA035Z4R43 7792VXD09SA042Z5R43
ramping angle 1,5 2,8 2,8 1,5 1,5 0,8 0,8 0,8 0,7 0,7 0,7 0,7 0,7 0,7 0,5 0,5 0,5 0,5 0,5 2,8 2,8 1,5 1,5 1,3 1,3 1,0
helical hole min–max 48 62 34 48 34 48 48 62 48 62 64 78 64 78 64 78 84 98 84 98 84 98 88 102 88 102 88 102 88 102 88 102 88 102 116 130 116 130 34 48 34 48 48 62 48 62 54 68 54 68 68 82
ap max ae max helical/ max linear plunging RPM 1,00 6,00 40500 1,00 6,00 48500 1,00 6,00 48500 1,00 6,00 40500 1,00 6,00 40500 1,00 6,00 34500 1,00 6,00 34500 1,00 6,00 34500 1,00 6,00 30000 1,00 6,00 29500 1,00 6,00 30000 1,00 6,00 29500 1,00 6,00 29500 1,00 6,00 29500 1,00 6,00 26000 1,00 6,00 26000 1,00 6,00 26000 1,00 6,00 25500 1,00 6,00 25500 1,00 6,00 48500 1,00 6,00 48500 1,00 6,00 40500 1,00 6,00 40500 1,00 6,00 37500 1,00 6,00 37500 1,00 6,00 34000
Plunging
Flat
Facing Pitch
Ramp angle A uses one outside cutting edge only. A
A = max ramp angle utilising full face contact.
CNC Program - Corner Radius Definition The use of common CAD / CAM systems requires a round insert dimension to be known for cavity machining. This is available with 7792VX cutters as shown to the right and in the reference table.
For finish pass applications: Wiper Facet for finishing use max. feed 0,80mm/Revolution
Programming Data (mm)
R
Insert size (IC)
radius
R
L
06
0,80
1,37
0,40
0,80
2,01
0,73
1,20
2,27
0,67
0,80
2,50
1,02
1,20
2,73
0,97
TOOLING SYSTEMS
09
L
B96
12
kennametal.com
High-Feed Milling • 7792VXD09 Indexable Inserts
*/)
) alternate choice with coolant * alternate choice without coolant
P3–P4
*/)
P5–P6
*/)
*
))
**
))
*
*
))
**
*/)
M1–M2
))
**
)
M3
)
)
))
K1–K2 */)
K3 N1
))
N2
))
*
**
*
))
**
*
))
S1
)
)
))
S2
)
)
))
S3
))
)
)
S4
))
)
)
GH2
KC522M KCPK30 KCPM40 KCSM40 SC3025 SC6525 SP6519
X400
X500
KC522M KCPK30 KCPM40 KCSM40 SC3025 SC6525 SP6519
X400
X500
–
–
– – – – –
5654896 – 6010729 5655172 –
ISO catalogue number Light Machining XDPT090412ERD411
D
LI
R
GH2
9,53
9,53
1,2
–
6185922
–
General Machining XDLT090408ERD41 XDLT090408ERD721 XDPT090408ERD41 XDLT090412ERD411 XDPT090412SRGP
9,53 9,53 9,53 9,53 9,53
9,53 9,53 9,53 9,53 9,53
0,8 – – – – – 0,8 5655472 – – – – 0,8 – – – – 6185921 1,2 – – – – – 1,2 – 6191645 6191643 6191642 –
– – – – –
Heavy Machining XDLW090408SRD XDPW090412SRD
9,53 9,52
9,53 9,52
0,8 1,2
– –
–
– 6187538
–
– –
–
– 6187535
– –
–
–
5653106 5652490 – – 6010771 6010730 – 5652249 – –
5656081 5655255 – –
– –
TURNING
**
*
P1–P2
** first choice without coolant
MILLING
)) first choice with coolant
5652239 5651222 – –
XDL…: Ground inserts; high versatility for machining soft materials and difficult-to-machine stainless steels and high-temp alloys. XDP…: Pressed; lower cost per edge for most roughing to semi-finishing operations.
TOOLING SYSTEMS
HOLEMAKING
.E..D721: First choice for non-ferrous alloys. .E.D41: General purpose in soft steels. Best fit for face milling and slotting operations. .E.D411: General purpose in stainless steel and high-temp alloys. Best fit for pocketing and profiling operations in general, also in combination with long overhangs. .S..D: First choice for roughing alloyed steel and cast iron. .S.GP: General use on alloyed steels. Good balance across all machining situations.
kennametal.com
B97
High-Feed Milling • 7792VXD09 Recommended Starting Feeds • High-Feed and Plunging Applications
Recommended Starting Feeds [mm] • High-Feed
Light Machining
General Purpose
Heavy Machining
TURNING
At 1,50 Axial Depth of Cut (ap) Insert Geometry .E..D721 .E..D41 .E..D411 .S..D .S..GP
0,30 0,38 0,38 0,55 0,55
5% 0,96 1,10 1,10 1,21 1,22
1,69 1,69 1,69 1,99 2,01
0,22 0,27 0,27 0,39 0,39
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,68 1,18 0,16 0,51 0,87 0,14 0,44 0,78 1,18 0,20 0,58 0,87 0,18 0,50 0,78 1,18 0,20 0,58 0,87 0,18 0,50 0,86 1,38 0,29 0,63 1,01 0,25 0,55 0,86 1,39 0,29 0,64 1,02 0,25 0,55
0,25 0,32 0,32 0,45 0,45
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,79 1,37 0,19 0,59 1,01 0,16 0,51 0,90 1,37 0,24 0,67 1,01 0,21 0,58 0,90 1,37 0,24 0,67 1,01 0,21 0,58 1,00 1,61 0,34 0,74 1,18 0,30 0,64 1,00 1,63 0,34 0,74 1,19 0,30 0,64
0,28 0,35 0,35 0,50 0,50
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,88 1,52 0,21 0,65 1,11 0,18 0,56 1,00 1,52 0,26 0,74 1,11 0,23 0,64 1,00 1,52 0,26 0,74 1,11 0,23 0,64 1,10 1,78 0,37 0,81 1,30 0,33 0,71 1,11 1,80 0,37 0,82 1,31 0,33 0,71
0,75 0,75 0,75 0,88 0,89
0,13 0,16 0,16 0,23 0,23
40–100% 0,40 0,46 0,46 0,50 0,51
0,15 0,19 0,19 0,27 0,27
40–100% 0,47 0,53 0,53 0,59 0,59
0,17 0,21 0,21 0,30 0,30
40–100% 0,52 0,59 0,59 0,64 0,65
0,69 0,69 0,69 0,80 0,81
Insert Geometry .E..D721 .E..D41 .E..D411 .S..D .S..GP
0,80 0,80 0,80 0,93 0,94
Insert Geometry .E..D721 .E..D41 .E..D411 .S..D .S..GP
0,88 0,88 0,88 1,03 1,04
Insert Geometry .E..D721 .E..D41 .E..D411 .S..D .S..GP
At 1,10 Axial Depth of Cut (ap)
MILLING
Insert Geometry .E..D721 .E..D41 .E..D411 .S..D .S..GP
0,35 0,44 0,44 0,64 0,64
5% 1,12 1,28 1,28 1,42 1,42
1,98 1,98 1,98 2,35 2,37
0,87 0,87 0,87 1,02 1,03
At 0,90 Axial Depth of Cut (ap) Insert Geometry .E..D721 .E..D41 .E..D411 .S..D .S..GP
0,39 0,48 0,48 0,70 0,70
5% 1,24 1,42 1,42 1,57 1,58
2,20 2,20 2,20 2,61 2,65
0,96 0,96 0,96 1,12 1,14
Programmed Feed per Tooth (fz)
Insert Geometry .E..D721 .E..D41 .E..D411 .S..D .S..GP
Insert Geometry
Max 6mm insert engagement (ae radial engagement) 0,06 0,07 0,07 0,10 0,10
0,18 0,20 0,20 0,22 0,22
0,30 0,30 0,30 0,35 0,35
.E..D721 .E..D41 .E..D411 .S..D .S..GP
TOOLING SYSTEMS
HOLEMAKING
Feed Rate Guide • Plunging • IC 09 • fz [mm/tooth]
B98
kennametal.com
High-Feed Milling • 7792VXD09 Recommended Starting Speeds for Dry Machining (m/min)
395 330 305 270 220 200 245 220 170 275 215 180 – – – – – – – 145 – –
– – – – – – – – – 180 145 125 – – – – – – – – – –
445 390 350 250 190 170 240 230 175 470 365 – – – – – – – – – – –
SC3025 – – – – – – – – – 330 275 230 – – – – – – – – – –
340 290 260 220 205 150 215 190 145 245 190 160 – – – – – – – 110 – –
325 240 210 180 180 120 200 155 115 220 180 145 – – – – – – – 85 – –
545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – – – – –
170 145 125 95 95 70 170 145 110 175 140 – – – – – – – – – – –
355 310 275 210 170 145 325 280 235 355 290 265 – – – – – – – – – –
SC6525 305 270 240 175 145 120 215 190 155 325 250 – – – – – – – – – – –
475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – – – – –
KCPM40 445 275 245 190 250 – 185 170 140 290 230 190 – – – – – – – – – –
355 300 275 245 205 180 235 210 155 – – – – – – – – – – – – –
155 140 120 90 85 60 140 125 100 170 130 120 – – – – – – – – – –
310 275 240 180 – – – – – – – – – – – – – – – 115 95 –
SP6519 260 230 200 150 125 100 235 205 170 265 210 190 – – – – – – – – – –
310 260 235 205 185 140 205 180 140 – – – – – – – – – – – – –
KCSM40 295 215 190 160 160 110 185 150 110 – – – – – – – – – – – – –
275 240 205 180 160 125 275 180 145 – – – – – – – – – – – – –
145 125 115 85 – – – – – – – – – – – – – – – 55 40 –
325 290 250 190 155 130 300 265 215 310 265 205 – – – – – – – – – –
X400 230 205 180 130 – – – – – – – – – – – – – – – 85 70 –
240 205 180 160 145 110 220 145 125 – – – – – – – – – – – – –
205 160 160 145 125 90 180 125 110 – – – – – – – – – – – – –
TURNING
– – – – – – – – – 475 400 330 – – – – – – – – – –
– – – – – – – – – 145 125 120 – – – – – – – – – –
KCPK30
MILLING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 2 H 3
– – – – – – – – – 220 190 175 – – – – – – – – – –
KC522M
X500 240 215 185 145 120 95 220 190 155 265 215 170 – – – – – – – – – –
155 140 120 90 85 60 140 120 95 205 155 120 – – – – – – – – – –
HOLEMAKING
– – – – – – – – – 300 260 220 – – – – – – – – – –
GH2
TOOLING SYSTEMS
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 N 3 1 2 S 3 4 1 H 2 3
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry Wet
kennametal.com
B99
High-Feed Milling • 7792VXD09
TOOLING SYSTEMS
HOLEMAKING
MILLING
TURNING
Recommended Starting Speeds for Wet Machining (m/min)
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 N 3 1 2 S 3 4 1 H 2 3
– – – – – – – – – 240 210 175 1150 1150 850 – – – – – – –
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3
355 310 280 200 150 135 190 185 140 375 290 – – – – – – – – – – –
GH2 – – – – – – – – – 175 150 140 910 910 700 – – – – – – –
KC522M – – – – – – – – – 115 100 95 385 385 285 – – – – – – –
315 265 245 215 175 160 195 175 135 220 170 145 – – – 40 40 50 70 115 – –
135 115 100 75 75 55 135 115 90 140 110 – – – – – – – – – – –
445 390 350 250 190 170 240 230 175 470 365 – – – – – – – – – – –
SC3025 245 215 190 140 115 95 170 150 125 260 200 – – – – – – – – – – –
270 230 210 175 165 120 170 150 115 195 150 130 – – – 30 30 40 50 90 – –
KCPK30 260 190 170 145 145 95 160 125 90 175 145 115 – – – 25 25 25 30 70 – –
435 270 245 185 250 150 195 175 140 285 225 190 – – – – – – 65 – – –
170 145 125 95 95 70 170 145 110 175 140 – – – – – – – – – – –
285 250 220 170 135 115 260 225 190 285 230 210 – – – 50 50 50 75 – – –
SC6525 305 270 240 175 145 120 215 190 155 325 250 – – – – – – – – – – –
380 245 220 170 220 130 175 150 125 255 200 170 – – – – – – 50 – – –
KCPM40 355 220 195 150 200 – 150 135 110 230 185 150 – – – – – – 30 – – –
285 240 220 195 165 145 190 170 125 – – – – – – 40 40 50 65 – – –
125 110 95 70 70 50 110 100 80 135 105 95 – – – 25 20 25 35 – – –
250 220 190 145 – – – – – – – – – – – – – – – 90 75 –
SP6519 210 185 160 120 100 80 190 165 135 210 170 150 – – – 40 30 40 55 – – –
250 210 190 165 150 110 165 145 110 – – – – – – 30 30 40 50 – – –
KCSM40 235 170 150 130 130 90 150 120 90 – – – – – – 30 30 30 30 – – –
– – – – 165 145 200 170 140 – – – – – – 40 40 50 55 – – –
115 100 90 70 – – – – – – – – – – – – – – – 45 30 –
260 230 200 150 125 105 240 210 170 250 210 165 – – – 50 45 50 70 – – –
X400 185 165 145 105 – – – – – – – – – – – – – – – 70 55 –
– – – – 140 105 165 140 105 – – – – – – 30 30 40 50 – – –
– – – – 115 75 135 115 80 – – – – – – 25 25 25 30 – – –
X500 190 170 150 115 95 75 175 150 125 210 170 135 – – – 30 30 40 50 – – –
125 110 95 70 70 50 110 95 75 165 125 95 – – – 25 20 25 30 – – –
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry Wet
B100
kennametal.com
High-Feed Milling • 7792VXD12 End Mills • Screw-On
• Ultra-fine pitch cutters available to increase material removal rates, especially on high-temp alloys. • Positive design to support lower cutting forces and long overhang usage. • Ramping and plunge milling capabilities.
TURNING
• Screw-on cutters provide better rigidity and stability when used with small spindles: BT30, BT40, DV40, HSK50, HSK63, etc. • Screw-on cutters can be less expensive when compared to cylindrical shank cutters due to their higher flexibility through multiple holder combinations. L2 DPM
D1 max
D1
G3X
Ap1 max
order number 5659132 6025280 6025561 6025562
catalogue number 7792VXD12SA032Z2R43 7792VXD12SA032Z3R43 7792VXD12SA035Z3R43 7792VXD12SA042Z4R43
D1 max 32 32 35 42
D1 11 14 17 24
L2 43 43 43 43
G3X M16 M16 M16 M16
DPM 17,00 17,00 17,00 17,00
Ap1 max 2,50 2,50 2,50 2,50
ZU 2 3 3 4
MILLING
7792VXD12 Modular Head • Screw-On
Spare Parts
Nm 3,1 3,1 3,1 3,1
Torx driver T15 T15 T15 T15
HOLEMAKING
insert screw D4010T D4010T D4010T D4010T
TOOLING SYSTEMS
catalogue number 7792VXD12SA032Z2R43 7792VXD12SA032Z3R43 7792VXD12SA035Z3R43 7792VXD12SA042Z4R43
kennametal.com
B101
High-Feed Milling • 7792VXD12 End Mills • Cylindrical
• Ultra-fine pitch cutters available to increase material removal rates, especially on high-temp alloys. • Positive design to support lower cutting forces and long overhang usage.
TURNING
• Ramping and plunge milling capabilities.
L L2 D1 max
D
D1
Ap1 max
7792VXD12 Cylindrical Shank
MILLING
order number 5661017 6025563
catalogue number 7792VXD12CA032Z2R70 7792VXD12CA032Z3R70
D1 max 32 32
D 32 32
D1 11 14
L 250 250
L2 70 70
Ap1 max 2,50 2,50
ZU 2 3
Spare Parts
insert screw D4010T D4010T
Nm 3,1 3,1
Torx driver T15 T15
TOOLING SYSTEMS
HOLEMAKING
catalogue number 7792VXD12CA032Z2R70 7792VXD12CA032Z3R70
B102
kennametal.com
High-Feed Milling • 7792VXD12 Shell Mills
• Ultra-fine pitch cutters available to increase material removal rates, especially on high-temp alloys. • Positive design to support lower cutting forces and long overhang usage.
TURNING
• Ramping and plunge milling capabilities.
D6 D
L
Ap1 max
D1 D1 max
catalogue number 7792VXD12-A040Z4R 7792VXD12-A050Z4R 7792VXD12-A050Z6R 7792VXD12-A052Z3R 7792VXD12-A052Z4R 7792VXD12-A052Z5R 7792VXD12-A052Z6R 7792VXD12-A063Z4R 7792VXD12-A063Z5R 7792VXD12-A063Z7R 7792VXD12-A066Z5R 7792VXD12-A066Z7R 7792VXD12-A080Z5R 7792VXD12-A080Z8R 7792VXD12-A080Z10R 7792VXD12-A100Z6R 7792VXD12-A100Z9R 7792VXD12-A100Z11R 7792VXD12-A125Z8R 7792VXD12-A125Z11R 7792VXD12-160Z7R
D 22 22 22 22 22 22 22 22 22 22 27 27 27 27 27 32 32 32 40 40 40
D1 22 32 32 34 34 34 34 45 45 45 48 48 62 62 62 82 82 82 107 107 142
D6 38 48 45 48 48 48 45 53 53 45 58 50 55 55 55 82 82 68 82 82 110
L 40 40 40 40 40 40 40 40 40 40 45 45 50 50 50 50 50 50 63 63 63
Ap1 max 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50
ZU 4 4 6 3 4 5 6 4 5 7 5 7 5 8 10 6 9 11 8 11 7 (continued)
TOOLING SYSTEMS
NOTE: No through coolant for cutters where D1 max = 160mm.
D1 max 40 50 50 52 52 52 52 63 63 63 66 66 80 80 80 100 100 100 125 125 160
HOLEMAKING
order number 6025272 5673504 6025273 5656728 5666187 5656383 6025274 5656729 5657235 6025275 5660065 6025276 5656730 5667478 6025277 5667834 5666144 6025278 5656380 5665943 5659130
MILLING
7792VXD12 Shell Mill • Coarse, Medium, and Fine Pitch
kennametal.com
B103
High-Feed Milling • 7792VXD12 Shell Mills
(continued)
catalogue number 7792VXD12-A040Z4R 7792VXD12-A050Z4R 7792VXD12-A050Z6R 7792VXD12-A052Z3R 7792VXD12-A052Z4R 7792VXD12-A052Z5R 7792VXD12-A052Z6R 7792VXD12-A063Z4R 7792VXD12-A063Z5R 7792VXD12-A063Z7R 7792VXD12-A066Z5R 7792VXD12-A066Z7R 7792VXD12-A080Z5R 7792VXD12-A080Z8R 7792VXD12-A080Z10R 7792VXD12-A100Z6R 7792VXD12-A100Z9R 7792VXD12-A100Z11R 7792VXD12-A125Z8R 7792VXD12-A125Z11R 7792VXD12-160Z7R
insert screw D4010T D4012T D4010T D4012T D4012T D4010T D4010T D4012T D4012T D4010T D4012T D4010T D4012T D4012T D4010T D4012T D4012T D4010T D4012T D4012T D4012T
Nm 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1
Torx driver T15 T15 TB15 T15 T15 T15 TB15 T15 T15 TB15 T15 TB15 T15 T15 TB15 T15 T15 TB15 T15 T15 T15
mounting screw — M10 1.5 X 25 SHCS M10 1.5 X 25 SHCS M10 1.5 X 25 SHCS M10 1.5 X 25 SHCS M10 1.5 X 25 SHCS M10 1.5 X 25 SHCS M10 1.5 X 25 SHCS M10 1.5 X 25 SHCS M10 1.5 X 25 SHCS M12 X 1.75 X 30 SHCS M12 X 1.75 X 30 SHCS M12 X 1.75 X 30 SHCS M12 X 1.75 X 30 SHCS M12 X 1.75 X 30 SHCS M16 X 2 X 40 SHCS M16 X 2 X 40 SHCS M16 X 2 X 40 SHCS M20 X 2.5 X 50 SHCS M20 X 2.5 X 50 SHCS —
mounting screw KLSSM22-39-CG — — — — — — — — — — — — — — — — — — — —
TOOLING SYSTEMS
HOLEMAKING
MILLING
TURNING
Spare Parts
B104
kennametal.com
High-Feed Milling • 7792VXD12 Application Data
Technical Information (mm) Helical Interpolation
catalogue number 7792VXD12CA032Z2R70 7792VXD12CA032Z3R70 7792VXD12-A040Z4R 7792VXD12-A050Z4R 7792VXD12-A050Z6R 7792VXD12-A052Z3R 7792VXD12-A052Z4R 7792VXD12-A052Z5R 7792VXD12-A052Z6R 7792VXD12-A063Z4R 7792VXD12-A063Z5R 7792VXD12-A063Z7R 7792VXD12-A066Z5R 7792VXD12-A066Z7R 7792VXD12-A080Z5R 7792VXD12-A080Z8R 7792VXD12-A080Z10R 7792VXD12-A100Z6R 7792VXD12-A100Z9R 7792VXD12-A100Z11R 7792VXD12-A125Z8R 7792VXD12-A125Z11R 7792VXD12-160Z7R 7792VXD12SA032Z2R43 7792VXD12SA032Z3R43 7792VXD12SA035Z3R43 7792VXD12SA042Z4R43
facing pitch 10,60 10,6 21,6 31,6 31,6 33,60 33,60 33,60 33,6 44,60 44,60 44,6 47,60 47,6 61,60 61,60 61,6 81,60 81,60 81,6 106,60 106,60 141,6 10,60 10,6 16,6 23,6
ramping angle 1,8 1,8 1,4 0,9 0,9 0,8 0,8 0,8 0,8 0,6 0,6 0,6 0,5 0,5 0,5 0,5 0,5 0,3 0,3 0,3 0,2 0,2 0,2 1,8 1,8 1,8 1,3
min–max 42 62 42 62 58 78 78 98 78 98 82 102 82 102 82 102 82 102 104 124 104 124 104 124 110 130 110 130 138 158 138 158 138 158 178 198 178 198 178 198 228 248 228 248 298 318 42 62 42 62 48 68 62 82
ap max helical/ ae max linear plunging 1,80 9,00 1,80 9,00 1,80 9,00 1,80 9,00 1,80 9,00 1,80 9,00 1,80 9,00 1,80 9,00 1,80 9,00 1,80 9,00 1,80 9,00 1,80 9,00 1,80 9,00 1,80 9,00 1,80 9,00 1,80 9,00 1,80 9,00 1,80 9,00 1,80 9,00 1,80 9,00 1,80 9,00 1,80 9,00 1,80 9,00 1,80 9,00 1,80 9,0 1,80 9,0 1,80 9,0
max RPM 31500 31500 26500 22500 22500 22000 22000 22000 22000 19500 19500 19500 19000 19000 17000 17000 17000 15000 15000 15000 13000 13000 11500 31500 31500 29000 25500
Flat
Facing Pitch
MILLING
order number 5661017 6025563 6025272 5673504 6025273 5656728 5666187 5656383 6025274 5656729 5657235 6025275 5660065 6025276 5656730 5667478 6025277 5667834 5666144 6025278 5656380 5665943 5659130 5659132 6025280 6025561 6025562
Ramp angle A uses one outside cutting edge only. A
A = max ramp angle utilising full face contact.
HOLEMAKING
helical hole
Plunging
TURNING
dimension
CNC Programme • Corner Radius Definition The use of common CAD/CAM systems requires a round insert dimension to be known for cavity machining. This is available with 7792VX cutters as shown below and in the reference table.
For finish pass applications: Wiper Facet for finishing use max feed 0,5 mm/z
R
L
R
R
L
06
0,80
1,37
0,40
0,80
2,01
0,73
1,20
2,27
0,67
0,80
2,50
1,02
1,20
2,73
0,97
09
12
kennametal.com
TOOLING SYSTEMS
Programming Data (mm) Insert corner nose size (IC)
B105
High-Feed Milling • 7792VXD12 Indexable Inserts
)) first choice with coolant
**
))
*
*/)
**
))
*
*
))
P1–P2
** first choice without coolant ) alternate choice with coolant * alternate choice without coolant
P3–P4
*/)
P5–P6
*/)
*
**
)
M3
)
)
))
*/)
TURNING
K3
MILLING
*/)
))
K1–K2 N1
))
N2
))
*
))
**
*
))
)
)
))
)
)
))
S3
))
)
)
S4
))
)
)
General Machining XDLT120508ERD41 XDLT120508ERD721 XDPT120508ERD41 XDLT120512ERD411 XDPT120515SRGP
12,70 12,70 12,70 12,70 12,70
Heavy Machining XDLW120508SRD XDPW120515SRD
12,70 12,70 0,8 12,70 12,70 1,5
12,70 12,70 12,70 12,70 12,70
**
S2
12,70 12,70 1,2
LI
*
S1
ISO catalogue number Light Machining XDPT120512ERD411
D
**
M1–M2
R
GH2
KC522M KCPK30 KCPM40 KCSM40 SC3025 SC6525 SP6519
X400
X500
GH2
KC522M KCPK30 KCPM40 KCSM40 SC3025 SC6525 SP6519
X400
X500
–
–
– – – – –
5653930 – 6010772 5652248 –
–
6187808
–
0,8 – – – – 6441067 0,8 5656252 – – – – 0,8 – – – – 6187806 1,2 – – – – 6441068 1,5 – 6074030 6074028 6074027 –
– – – – –
– –
–
–
–
– – – 6033256 6033255 6033254
– –
5656214 –
–
–
5652729 5654220 – – 6010774 6010773 – 5652899 – –
– –
– –
5651223 5655109 – –
XDL…: Ground inserts; high versatility for machining soft materials and difficult-to-machine stainless steels and high-temp alloys. XDP…: Pressed; lower cost per edge for most roughing to semi-finishing operations.
TOOLING SYSTEMS
HOLEMAKING
.E..D721: First choice for non-ferrous alloys. .E.D41: General purpose in soft steels. Best fit for face milling and slotting operations. .E.D411: General purpose in stainless steel and high-temp alloys. Best fit for pocketing and profiling operations in general, also in combination with long overhangs. .S..D: First choice for roughing alloyed steel and cast iron. .S.GP: General use on alloyed steels. Good balance across all machining situations.
B106
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High-Feed Milling • 7792VXD12 Recommended Starting Feeds • High-Feed and Plunging Applications
Recommended Starting Feeds [mm] • High-Feed
Light Machining
General Purpose
Heavy Machining
Insert Geometry .E..D721 .E..D41 .E..D411 .S..GP .S..D
0,28 0,36 0,36 0,51 0,51
5% 1,02 1,15 1,15 1,30 1,30
1,65 1,81 1,81 1,99 1,95
0,21 0,26 0,26 0,37 0,37
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,73 1,18 0,15 0,55 0,88 0,13 0,48 0,83 1,29 0,19 0,62 0,96 0,17 0,54 0,83 1,29 0,19 0,62 0,96 0,17 0,54 0,93 1,41 0,28 0,70 1,05 0,24 0,61 0,93 1,38 0,28 0,70 1,03 0,24 0,61
0,25 0,31 0,31 0,45 0,45
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,88 1,42 0,19 0,66 1,05 0,16 0,57 0,99 1,56 0,23 0,74 1,15 0,20 0,64 0,99 1,56 0,23 0,74 1,15 0,20 0,64 1,12 1,70 0,33 0,84 1,26 0,29 0,73 1,12 1,67 0,33 0,84 1,24 0,29 0,73
0,28 0,35 0,35 0,51 0,51
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 1,01 1,62 0,21 0,75 1,20 0,18 0,65 1,13 1,78 0,26 0,84 1,31 0,23 0,73 1,13 1,78 0,26 0,84 1,31 0,23 0,73 1,28 1,94 0,38 0,95 1,44 0,33 0,83 1,28 1,90 0,38 0,95 1,41 0,33 0,83
0,76 0,83 0,83 0,91 0,89
0,12 0,15 0,15 0,22 0,22
40–100% 0,44 0,49 0,49 0,55 0,55
0,15 0,19 0,19 0,27 0,27
40–100% 0,52 0,59 0,59 0,67 0,67
0,17 0,21 0,21 0,30 0,30
40–100% 0,60 0,67 0,67 0,76 0,76
0,70 0,76 0,76 0,83 0,82
Insert Geometry .E..D721 .E..D41 .E..D411 .S..GP .S..D
0,84 0,92 0,92 1,00 0,98
Insert Geometry .E..D721 .E..D41 .E..D411 .S..GP .S..D
0,96 1,04 1,04 1,14 1,12
Insert Geometry .E..D721 .E..D41 .E..D411 .S..GP .S..D
TURNING
At 2,50 Axial Depth of Cut (ap)
At 1,70 Axial Depth of Cut (ap)
0,34 0,43 0,43 0,62 0,62
5% 1,23 1,39 1,39 1,57 1,57
2,00 2,20 2,20 2,41 2,36
0,92 1,00 1,00 1,10 1,08
MILLING
Insert Geometry .E..D721 .E..D41 .E..D411 .S..GP .S..D
At 1,30 Axial Depth of Cut (ap) Insert Geometry .E..D721 .E..D41 .E..D411 .S..GP .S..D
0,39 0,49 0,49 0,70 0,70
5% 1,41 1,59 1,59 1,80 1,80
2,29 2,52 2,52 2,76 2,71
1,04 1,14 1,14 1,25 1,22
0,06 0,07 0,07 0,10 0,10
Programmed Feed per Tooth (fz) Max 9mm insert engagement (ae radial engagement) 0,20 0,23 0,23 0,25 0,25
0,32 0,35 0,35 0,38 0,38
Insert Geometry .E..D721 .E..D41 .E..D411 .S..GP .S..D
TOOLING SYSTEMS
Insert Geometry .E..D721 .E..D41 .E..D411 .S..GP .S..D
HOLEMAKING
Feed Rate Guide • Plunging • IC 12 • fz [mm/tooth]
kennametal.com
B107
High-Feed Milling • 7792VXD12 Recommended Starting Speeds for Dry Machining (m/min)
MILLING
TURNING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3
TOOLING SYSTEMS
HOLEMAKING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3
GH2 – – – – – – – – – 300 260 220 – – – – – – – – – –
– – – – – – – – – 220 190 175 – – – – – – – – – –
KC522M – – – – – – – – – 145 125 120 – – – – – – – – – –
395 330 305 270 220 200 245 220 170 275 215 180 – – – – – – – 145 – –
SC3025 – – – – – – – – – 475 400 330 – – – – – – – – – –
– – – – – – – – – 330 275 230 – – – – – – – – – –
340 290 260 220 205 150 215 190 145 245 190 160 – – – – – – – 110 – –
KCPK30 325 240 210 180 180 120 200 155 115 220 180 145 – – – – – – – 85 – –
545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – – – – –
SC6525 – – – – – – – – – 180 145 125 – – – – – – – – – –
445 390 350 250 190 170 240 230 175 470 365 – – – – – – – – – – –
305 270 240 175 145 120 215 190 155 325 250 – – – – – – – – – – –
475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – – – – –
KCPM40 445 275 245 190 250 145 185 170 140 290 230 190 – – – – – – – – – –
355 300 275 245 205 180 235 210 155 – – – – – – – – – – – – –
SP6519 170 145 125 95 95 70 170 145 110 175 140 – – – – – – – – – – –
355 310 275 210 170 145 325 280 235 355 290 265 – – – – – – – – – –
260 230 200 150 125 100 235 205 170 265 210 190 – – – – – – – – – –
310 260 235 205 185 140 205 180 140 – – – – – – – – – – – – –
KCSM40 295 215 190 160 160 110 185 150 110 – – – – – – – – – – – – –
275 240 205 180 160 125 275 180 145 – – – – – – – – – – – – –
X400 155 140 120 90 85 60 140 125 100 170 130 120 – – – – – – – – – –
310 275 240 180 – – – – – – – – – – – – – – – 115 95 –
230 205 180 130 – – – – – – – – – – – – – – – 85 70 –
240 205 180 160 145 110 220 145 125 – – – – – – – – – – – – –
205 160 160 145 125 90 180 125 110 – – – – – – – – – – – – –
X500 145 125 115 85 – – – – – – – – – – – – – – – 55 40 –
325 290 250 190 155 130 300 265 215 310 265 205 – – – – – – – – – –
240 215 185 145 120 95 220 190 155 265 215 170 – – – – – – – – – –
155 140 120 90 85 60 140 120 95 205 155 120 – – – – – – – – – –
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry Wet
B108
kennametal.com
High-Feed Milling • 7792VXD12 Recommended Starting Speeds for Wet Machining (m/min)
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3
315 265 245 215 175 160 195 175 135 220 170 145 – – – 40 40 50 70 115 – –
SC3025 355 310 280 200 150 135 190 185 140 375 290 – – – – – – – – – – –
245 215 190 140 115 95 170 150 125 260 200 – – – – – – – – – – –
270 230 210 175 165 120 170 150 115 195 150 130 – – – 30 30 40 50 90 – –
KCPK30 260 190 170 145 145 95 160 125 90 175 145 115 – – – 25 25 25 30 70 – –
435 270 245 185 250 150 195 175 140 285 225 190 – – – – – – 65 – – –
SC6525 135 115 100 75 75 55 135 115 90 140 110 – – – – – – – – – – –
445 390 350 250 190 170 240 230 175 470 365 – – – – – – – – – – –
305 270 240 175 145 120 215 190 155 325 250 – – – – – – – – – – –
380 245 220 170 220 130 175 150 125 255 200 170 – – – – – – 50 – – –
KCPM40 355 220 195 150 200 120 150 135 110 230 185 150 – – – – – – 30 – – –
285 240 220 195 165 145 190 170 125 – – – – – – 40 40 50 65 – – –
SP6519 170 145 125 95 95 70 170 145 110 175 140 – – – – – – – – – – –
285 250 220 170 135 115 260 225 190 285 230 210 – – – 50 50 50 75 – – –
210 185 160 120 100 80 190 165 135 210 170 150 – – – 40 30 40 55 – – –
250 210 190 165 150 110 165 145 110 – – – – – – 30 30 40 50 – – –
KCSM40 235 170 150 130 130 90 150 120 90 – – – – – – 30 30 30 30 – – –
– – – – 165 145 200 170 140 – – – – – – 40 40 50 55 – – –
X400 125 110 95 70 70 50 110 100 80 135 105 95 – – – 25 20 25 35 – – –
250 220 190 145 – – – – – – – – – – – – – – – 90 75 –
185 165 145 105 – – – – – – – – – – – – – – – 70 55 –
– – – – 140 105 165 140 105 – – – – – – 30 30 40 50 – – –
– – – – 115 75 135 115 80 – – – – – – 25 25 25 30 – – –
TURNING
KC522M – – – – – – – – – 115 100 95 385 385 285 – – – – – – –
MILLING
– – – – – – – – – 175 150 140 910 910 700 – – – – – – –
X500 115 100 90 70 – – – – – – – – – – – – – – – 45 30 –
260 230 200 150 125 105 240 210 170 250 210 165 – – – 50 45 50 70 – – –
190 170 150 115 95 75 175 150 125 210 170 135 – – – 30 30 40 50 – – –
125 110 95 70 70 50 110 95 75 165 125 95 – – – 25 20 25 30 – – –
HOLEMAKING
GH2 – – – – – – – – – 240 210 175 1150 1150 850 – – – – – – –
TOOLING SYSTEMS
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry Wet
kennametal.com
B109
Dodeka 15º High-Feed ™
Primary Application • Double-sided inserts with twelve cutting edges. • Engineered to provide you with superior MRR and productivity through high feed rates for roughing operations. • Equipped with standard Dodeka inserts.
Features and Benefits Dodeka 15° Series — Most comprehensive high-feed milling platform. Provides excellent cost per cutting edge. Equipped with standard Dodeka inserts.
Dodeka Mini High-Feed 15° Dodeka High-Feed 15°
Dodeka Mini High-Feed First choice for long reach face milling applications or light fixtures. Chip thinning effect due to lead angle 14,5˚. Tremendous enlargement of feed rate and metal removal rate (MRR).
12
True Cutting
15° lead
Edges
Dodeka Mini Dodeka
Ap1 max = 1,6mm Ap1 max = 2,2mm
Up to 40% shorter machining cycle time versus conventional milling.
Dodeka Mini HF and Dodeka HF can be loaded with all Dodeka Mini standard inserts, except wiper inserts.
B110
kennametal.com
High-Feed Milling • Dodeka™ Mini High-Feed (HF) 15° End Mills • Screw-On
• Twelve cutting edges per insert.
TURNING
• High-feed capability.
Dodeka Mini High-Feed 15° • Screw-On End Mills
order number 4153687
catalogue number KSHRHF025D03M16HN06
D1 25
D1 max 38,2
D 29
DPM 17,0
G3X M16
L1 32,0
WF 22
Ap1 max 1,6
Z 3
kg 0,16
max RPM 20000
MILLING
Spare Parts
insert screw 193.492
Nm 3,5
wrench 170.025
TOOLING SYSTEMS
HOLEMAKING
D1 25
kennametal.com
B111
High-Feed Milling • Dodeka™ Mini High-Feed (HF) 15° Shell Mills
• Twelve cutting edges per insert.
TURNING
• High-feed capability.
MILLING
Dodeka Mini High-Feed 15° • Shell Mills
order number 4153706 4153707 4153708 4153709
catalogue number KSHRHF040A05RS15HN06 KSHRHF050A05RS15HN06 KSHRHF063A06RS15HN06 KSHRHF080A08RS15HN06
D1 40 50 63 80
D1 max 53,2 63,1 76,1 93,1
D 22 22 22 27
D6 38 38 50 60
L 40 40 40 50
Ap1 max 1,6 1,6 1,6 1,6
Z 5 5 6 8
kg 0,29 0,39 0,67 1,26
max RPM 15800 12700 10100 7900
Spare Parts
insert screw 193.492 193.492 193.492 193.492
Nm 3,5 3,5 3,5 3,5
wrench 170.025 170.025 170.025 170.025
socket-head cap screw 125.025 125.025 125.025 125.230
TOOLING SYSTEMS
HOLEMAKING
D1 40 50 63 80
B112
kennametal.com
High-Feed Milling • Dodeka™ Mini High-Feed (HF) 15° Indexable Inserts
** first choice without coolant ) alternate choice with coolant * alternate choice without coolant
P1–P2
*/)
))
**
P3–P4
*/)
))
*
**
P5–P6
*/)
))
*
**
M1–M2
*/)
)
M3
*/)
)
K1–K2 K3 N1
))
N2
))
*
))
*
))
)
)) ))
** **
S1
)
))
S2
)
))
S3
)
)
))
S4
)
)
))
ISO catalogue number Light Machining HNGJ0604ANENLD HNGJ0604ANFNLDJ
D
BS
KC410M KC510M KC520M KC522M KC725M KCK15 KCPK30 KCPM40 KCSM40
12 12
1,54 1,54
– 4121576 4121575 –
General Machining HNPJ0604ANSNGD
12
1,45
–
–
Heavy Machining HNGJ0604ANSNHD HNPJ0604ANSNHD HNPJ060432ANSNHD
12 12 12
1,45 1,45 —
– – –
– – –
– –
4121578 –
– –
TURNING
)) first choice with coolant
4119227 4119190 5550701 6165862 – – – –
MILLING
4119696 4119697 4119701 4119699 4119700 5550703 6165759
– – –
– – 6039660 6039812 6039659 6165864 4119703 4119229 – 4119228 5550702 6165760 – – – – 6068798 6165861
Recommended Starting Feeds
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
Light Machining
General Purpose
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)
0,45 0,51 0,92 0,92
5% 1,27 1,65 2,22 2,35
2,22 2,81 3,41 3,89
0,33 0,37 0,66 0,66
10% 0,91 1,17 1,57 1,67
1,57 1,97 2,38 2,70
0,25 0,27 0,49 0,49
20% 0,68 0,87 1,17 1,23
1,17 1,46 1,75 1,98
0,21 0,24 0,43 0,43
30% 0,59 0,76 1,01 1,07
1,01 1,27 1,52 1,72
40%–100% 0,20 0,54 0,93 0,22 0,70 1,16 0,39 0,93 1,39 0,39 0,98 1,57
Heavy Machining
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
HOLEMAKING
Recommended Starting Feeds [mm]
TOOLING SYSTEMS
HNG….: Ground inserts; high versatility for all medium applications and difficult-to-machine stainless steels and high-temp alloys. HNP….: Pressed inserts; lower cost per edge for roughing operations with high feed rates.
kennametal.com
B113
High-Feed Milling • Dodeka™ Mini High-Feed (HF) 15° Recommended Starting Speeds for Dry Machining (m/min) *
MILLING
TURNING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 N 3 1 2 S 3 4 1 H 2 3
TOOLING SYSTEMS
HOLEMAKING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3
KC410M * – – – – – – – – – – – – – – – – – – – – – –
– – – – – – – – – – – – – – – – – – – – – –
KC510M – – – – – – – – – – – – – – – – – – – – – –
– – – 295 – – – – – 355 275 235 – – – – – – – 190 – –
– – – 240 – – – – – 320 245 210 – – – – – – – 155 – –
KCK15 – – – – – – – – – 505 400 335 – – – – – – – – – –
– – – – – – – – – 460 355 300 – – – – – – – – – –
KC520M – – – 205 – – – – – 290 230 190 – – – – – – – 110 – –
– – – – – – – – – 325 250 210 – – – – – – – – – –
– – – – – – – – – 295 230 190 – – – – – – – – – –
KC522M – – – – – – – – – 260 210 175 – – – – – – – – – –
KCPK30 – – – – – – – – – 410 330 275 – – – – – – – – – –
545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – – – – –
475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – – – – –
395 330 305 270 220 200 245 220 170 275 215 180 – – – – – – – 145 – –
340 290 260 220 205 150 215 190 145 245 190 160 – – – – – – – 110 – –
KC725M 325 240 210 180 180 120 200 155 115 220 180 145 – – – – – – – 85 – –
KCPM40 445 275 245 190 250 145 185 170 140 290 230 190 – – – – – – – – – –
355 300 275 245 205 180 235 210 155 – – – – – – – – – – – – –
310 260 235 205 185 140 205 180 140 – – – – – – – – – – – – –
310 265 240 215 180 155 205 185 140 – – – – – – – – – – – – –
275 230 205 180 160 120 180 155 120 – – – – – – – – – – – – –
260 190 170 145 145 95 160 130 95 – – – – – – – – – – – – –
KCSM40 295 215 190 160 160 110 185 150 110 – – – – – – – – – – – – –
275 240 205 180 160 125 275 180 145 – – – – – – – – – – – – –
240 205 180 160 145 110 220 145 125 – – – – – – – – – – – – –
205 160 160 145 125 90 180 125 110 – – – – – – – – – – – – –
*Recommended for wet machining only. NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry Wet
B114
kennametal.com
High-Feed Milling • Dodeka™ Mini High-Feed (HF) 15° Recommended Starting Speeds for Wet Machining (m/min)
– – – 235 – – – – – 285 220 190 615 555 555 – – – – 150 – –
– – – 190 – – – – – 255 195 170 550 510 510 – – – – 125 – –
KCK15 – – – – – – – – – 370 285 240 – – – – – – – – – –
– – – 165 – – – – – 230 185 150 505 470 470 – – – – 90 – –
– – – – – – – – – 260 200 170 – – – – – – – – – –
– – – – – – – – – 235 185 150 – – – – – – – – – –
KC522M – – – – – – – – – 210 170 140 – – – – – – – – – –
KCPK30 – – – – – – – – – 330 265 220 – – – – – – – – – –
435 270 245 185 250 150 195 175 140 285 225 190 – – – – – – 65 – – –
380 245 220 170 220 130 175 150 125 255 200 170 – – – – – – 50 – – –
315 265 245 215 175 160 195 175 135 220 170 145 – – – 40 40 50 70 115 – –
270 230 210 175 165 120 170 150 115 195 150 130 – – – 30 30 40 50 90 – –
KC725M 260 190 170 145 145 95 160 125 90 175 145 115 – – – 25 25 25 30 70 – –
KCPM40 355 220 195 150 200 120 150 135 110 230 185 150 – – – – – – 30 – – –
285 240 220 195 165 145 190 170 125 – – – – – – 40 40 50 65 – – –
250 210 190 165 150 110 165 145 110 – – – – – – 30 30 40 50 – – –
250 210 190 170 145 125 165 150 110 – – – – – – 30 30 45 50 – – –
220 185 165 145 130 95 145 125 95 – – – – – – 30 30 30 45 – – –
210 150 135 115 115 75 130 105 75 – – – – – – 25 25 25 30 – – –
TURNING
– – – – – – – – – 405 320 270 – – – – – – – – – –
– – – – – – – – – – – – 955 880 880 – – – – – – –
KC520M
MILLING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 2 K 3 1 N 2 3 1 2 S 3 4 1 H 2 3
– – – – – – – – – – – – 1035 955 955 – – – – – – –
KC510M
KCSM40 235 170 150 130 130 90 150 120 90 – – – – – – 30 30 30 30 – – –
– – – – 165 145 200 170 140 – – – – – – 40 40 50 55 – – –
– – – – 140 105 165 140 105 – – – – – – 30 30 40 50 – – –
– – – – 115 75 135 115 80 – – – – – – 25 25 25 30 – – –
HOLEMAKING
– – – – – – – – – – – – 1170 1035 1035 – – – – – – –
KC410M
TOOLING SYSTEMS
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 2 H 3
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry Wet
kennametal.com
B115
High-Feed Milling • Dodeka™ High-Feed (HF) 15° Shell Mills
• High feed rates for rough face milling. • 2mm depth-of-cut capability.
TURNING
• Twelve cutting edges per insert.
order number 4042533 4042534 4042535 4042536
catalogue number KSHRHF63A05RS15HN09 KSHRHF80A06RS15HN09 KSHRHF100B08RS15HN09 KSHRHF125B09RS15HN09
D1 63 80 100 125
D1 max 80,9 97,9 117,9 142,9
D 22 27 32 40
D4 — — — —
D6 50 60 80 90
L 40 50 50 63
Ap1 max 2,2 2,2 2,2 2,2
Z 5 6 8 9
kg 0,65 1,24 1,89 3,23
max RPM 8950 7300 5900 4800
Spare Parts
D1 63 80 100 125
insert screw 193.492 193.492 193.492 193.492
Nm 3,5 3,5 3,5 3,5
wrench 170.025 170.025 170.025 170.025
socket-head cap screw 125.025 125.230 — —
coolant lock screw assembly — — MS2189C —
coolant lock screw — — — 420.200
coolant shower plate — — — 470.232
NOTE: Coolant lock screw assembly and coolant cap must be ordered separately.
TOOLING SYSTEMS
HOLEMAKING
MILLING
Dodeka High-Feed 15° • Shell Mills
B116
kennametal.com
High-Feed Milling • Dodeka™ High-Feed (HF) 15° Indexable Inserts
) alternate choice with coolant * alternate choice without coolant
P1–P2
*/)
))
**
P3–P4
*/)
))
*
**
P5–P6
*/)
))
*
**
M1–M2
*/)
)
M3
*/)
)
)
))
))
K1–K2
**
))
K3 N1
))
N2
))
))
**
S1
)
))
S2
)
))
S3
)
)
))
S4
)
)
))
ISO catalogue number Light Machining HNGJ0905ANFNLDJ HNGJ0905ANENLD
D
BS
KC410M KC520M KC522M KC725M KCK15 KCPK30 KCPM40 KCSM40
16 16
1,80 1,80
3849320 – – – – – – 3331174 3093561 3331175 3330952 3331178
General Machining HNGJ0905ANSNGD HNPJ0905ANSNGD
16 16
1,80 1,80
– –
Heavy Machining HNGJ0905ANSNHD HNPJ0905ANSNHD HNPJ090543ANSNHD HNGJ090543ANSNHD
16 16 16 16
1,66 1,66 — —
– – – –
– –
– 6178103
– – 3331176 3331173 3093719 5550793 6178104 3763726 3774250 3763727 3763725 3763728 5550795 –
– – – –
– 3774249 3774251 –
3556331 3763723 3763730 3556374
3556330 3763185 3763729 3556373
3556332 3763724 3763731 3556375
TURNING
** first choice without coolant
5550794 5550796 5550797 6068043
MILLING
)) first choice with coolant
6178105 6178108 6178109 6178106
Recommended Starting Feeds [mm]
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
0.45 0.63 0.92 0.92
5% 1.27 1.84 2.01 2.35
2.22 2.81 3.27 3.89
0.33 0.46 0.66 0.66
Light Machining
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0.91 1.57 0.25 0.68 1.17 0.21 0.59 1.31 1.97 0.34 0.97 1.46 0.30 0.84 1.42 2.29 0.49 1.06 1.69 0.43 0.92 1.67 2.70 0.49 1.23 1.98 0.43 1.07
1.01 1.27 1.46 1.72
General Purpose
0.20 0.27 0.39 0.39
40–100% 0.54 0.77 0.84 0.98
Heavy Machining
0.93 1.16 1.34 1.57
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
HOLEMAKING
Recommended Starting Feeds
TOOLING SYSTEMS
HNG….: Ground inserts; high versatility for all medium applications and difficult-to-machine stainless steels and high-temp alloys. HNP….: Pressed inserts; lower cost per edge for roughing operations with high feed rates.
kennametal.com
B117
High-Feed Milling • Dodeka™ High-Feed (HF) 15° Recommended Starting Speeds for Dry Machining (m/min)
MILLING
TURNING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 N 3 1 2 S 3 4 1 H 2 3
TOOLING SYSTEMS
HOLEMAKING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 2 H 3
KC410M* – – – – – – – – – – – – – – – – – – – – – –
– – – – – – – – – – – – – – – – – – – – – –
KC520M – – – – – – – – – – – – – – – – – – – – – –
– – – – – – – – – 325 250 210 – – – – – – – – – –
KCK15 – – – – – – – – – 505 400 335 – – – – – – – – – –
– – – – – – – – – 460 355 300 – – – – – – – – – –
– – – – – – – – – 295 230 190 – – – – – – – – – –
KC522M – – – – – – – – – 260 210 175 – – – – – – – – – –
395 330 305 270 220 200 245 220 170 275 215 180 – – – – – – – 145 – –
KCPK30 – – – – – – – – – 410 330 275 – – – – – – – – – –
545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – – – – –
475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – – – – –
340 290 260 220 205 150 215 190 145 245 190 160 – – – – – – – 110 – –
KC725M 325 240 210 180 180 120 200 155 115 220 180 145 – – – – – – – 85 – –
310 265 240 215 180 155 205 185 140 – – – – – – – – – – – – –
KCPM40 445 275 245 190 250 145 185 170 140 290 230 190 – – – – – – – – – –
355 300 275 245 205 180 235 210 155 – – – – – – – – – – – – –
310 260 235 205 185 140 205 180 140 – – – – – – – – – – – – –
275 230 205 180 160 120 180 155 120 – – – – – – – – – – – – –
260 190 170 145 145 95 160 130 95 – – – – – – – – – – – – –
KCSM40 295 215 190 160 160 110 185 150 110 – – – – – – – – – – – – –
275 240 205 180 160 125 275 180 145 – – – – – – – – – – – – –
240 205 180 160 145 110 220 145 125 – – – – – – – – – – – – –
205 160 160 145 125 90 180 125 110 – – – – – – – – – – – – –
*Recommended for wet machining only. NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry Wet
B118
kennametal.com
High-Feed Milling • Dodeka™ High-Feed (HF) 15° Recommended Starting Speeds for Wet Machining (m/min)
– – – – – – – – – 260 200 170 – – – – – – – – – –
– – – – – – – – – 330 265 220 – – – – – – – – – –
435 270 245 185 250 150 195 175 140 285 225 190 – – – – – – 65 – – –
KCK15 – – – – – – – – – 370 285 240 – – – – – – – – – –
– – – – – – – – – 235 185 150 – – – – – – – – – –
– – – – – – – – – 210 170 140 – – – – – – – – – –
315 265 245 215 175 160 195 175 135 220 170 145 – – – 40 40 50 70 115 – –
355 220 195 150 200 120 150 135 110 230 185 150 – – – – – – 30 – – –
285 240 220 195 165 145 190 170 125 – – – – – – 40 40 50 65 – – –
KCPK30 380 245 220 170 220 130 175 150 125 255 200 170 – – – – – – 50 – – –
270 230 210 175 165 120 170 150 115 195 150 130 – – – 30 30 40 50 90 – –
KC725M 260 190 170 145 145 95 160 125 90 175 145 115 – – – 25 25 25 30 70 – –
250 210 190 170 145 125 165 150 110 – – – – – – 30 30 45 50 – – –
235 170 150 130 130 90 150 120 90 – – – – – – 30 30 30 30 – – –
– – – – 165 145 200 170 140 – – – – – – 40 40 50 55 – – –
KCPM40 250 210 190 165 150 110 165 145 110 – – – – – – 30 30 40 50 – – –
220 185 165 145 130 95 145 125 95 – – – – – – 30 30 30 45 – – –
210 150 135 115 115 75 130 105 75 – – – – – – 25 25 25 30 – – –
TURNING
– – – – – – – – – 405 320 270 – – – – – – – – – –
– – – – – – – – – – – – 955 880 880 – – – – – – –
KC522M
MILLING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 N 3 1 2 S 3 4 1 2 H 3
– – – – – – – – – – – – 1035 955 955 – – – – – – –
KC520M
KCSM40 – – – – 140 105 165 140 105 – – – – – – 30 30 40 50 – – –
– – – – 115 75 135 115 80 – – – – – – 25 25 25 30 – – –
HOLEMAKING
– – – – – – – – – – – – 1170 1035 1035 – – – – – – –
KC410M
TOOLING SYSTEMS
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 2 H 3
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry Wet
kennametal.com
B119
7713VR Series
Round Insert Milling Cutter with Indexation The 7713VR is our newest round insert cutter series. Designed with a new silver-satin surface treatment that reduces body degradation during high-performance applications and enhances body tool life. This cutter series has an anti-rotation design that ensures a precise number of indexes per insert. This enables maximum usage of the available edges for roughing applications.
Features and Benefits This unique patented pocket system prevents the inserts from rotating in the pocket during heavy-feed machining and unstable conditions. The 7713VR cutter is excellent for roughing and semi-finishing of all materials, especially stainless steel and high-temperature alloys, as well as for steel, and tool steel.
7713VR10: Maximum ap = 5mm Diameter Range = 20–50mm
B120
7713VR12: Maximum ap = 6mm Diameter Range = 32–80mm
kennametal.com
7713VR10 Copy/Contour Milling Cutter
• Copy/contour milling applications. • Patented locking system prevents insert rotation during heavy machining.
TURNING
• Positive flute design for excellent chip evacuation.
Cylindrical End Mills
order number 5672811 5673047 5673048
catalogue number 7713VR10CA020Z2R40 7713VR10CA025Z3R50 7713VR10CA032Z4R70
D1 max 20 25 32
D1 10 15 22
D 20 25 32
L 180 200 250
L2 40 50 70
Ap1 max 5,0 5,0 5,0
Z 2 3 4
insert screw D4007T D4007T D4008T
Torx driver TB15 TB15 TB15
Nm 3,1 3,1 3,1
HOLEMAKING
D1 max 20 25 32
MILLING
Spare Parts
Screw-On End Mills
order number 5673768 5673050 5673341
catalogue number 7713VR10SA025Z3R35 7713VR10SA032Z4R35 7713VR10SA035Z5R35
D1 max 25 32 35
D1 15 22 25
D 21 29 29
D2 24 31 34
L2 35 35 35
G3X M12 M16 M16
DPM 12,50 17,00 17,00
Ap1 max 5,0 5,0 5,0
Z 3 4 5
D1 max 20 25 32 35
kennametal.com
insert screw D4007T D4007T D4008T D4007T
Nm 3,1 3,1 3,1 3,1
TOOLING SYSTEMS
Spare Parts
Torx driver TB15 TB15 TB15 TB15
B121
7713VR10 Copy/Contour Milling Cutter
• Copy/contour milling applications. • Patented locking system prevents insert rotation during heavy machining.
TURNING
• Positive flute design for excellent chip evacuation.
Shell Mills
MILLING
order number 5672813 5672625 5673340
catalogue number 7713VR10-A040Z05R 7713VR10-A042Z06R 7713VR10-A050Z06R
D1 max 40 42 50
D1 30 32 40
D 16 16 22
D6 36 38 41
L 40 40 40
Ap1 max 5,0 5,0 5,0
Z 5 6 6
Spare Parts
insert screw D4008T D4007T D4008T D4008T
Torx driver TB15 TB15 TB15 TB15
Nm 3,1 3,1 3,1 3,1
socket-head cap screw M8 1.25 X 25 SHCS M8 1.25 X 25 SHCS M10 1.5 X 25 SHCS M10 1.5 X 25 SHCS
HOLEMAKING
D1 max 40 42 50 63
TOOLING SYSTEMS
Technical Information (mm) order number 5672811 5673047 5673048 5672813 5672625 5673340 5673768 5673050 5673341
B122
catalogue number 7713VR10CA020Z2R40 7713VR10CA025Z3R50 7713VR10CA032Z4R70 7713VR10-A040Z05R 7713VR10-A042Z06R 7713VR10-A050Z06R 7713VR10SA025Z3R35 7713VR10SA032Z4R35 7713VR10SA035Z5R35
facing ramping pitch angle 10 1,89 15 5,22 22 8,64 30 7,28 32 6,71 40 5,22 15 5,22 22 8,64 25 7,20
dimension helical hole min–max 22 38 32 48 46 62 62 78 66 82 82 98 32 48 46 62 52 68
ap max helical/linear 3,33 3,33 3,33 3,33 3,33 3,33 3,33 3,33 3,33
max RPM 79500 64500 53500 45500 39500 39500 64500 53500 50000
Ramping
Helical Interpolation
Flat
Facing Pitch
kennametal.com
7713VR10 Indexable Inserts
)) first choice with coolant ** first choice without coolant P1–P2
* alternate choice without coolant
*/)
P3–P4
**
*/)
))
*/) ))
P5–P6 M1–M2
))
M3
)
**
*/)
)
)
))
K1–K2
*
*/)
K3
)
*/)
TURNING
) alternate choice with coolant
N1 N2 S1
)
))
)
S2
)
))
)
S3
))
)
S4
))
)
)
D
S
hm
CE
KCSM40
SP6519
X500
X700
10,00
3,96
0,03
8
–
5660778
–
–
General Machining RPHT10T3M0E422X4 RPPT10T3M0E432X4 RPPT10T3M0E432X5
10,00 10,00 10,00
3,97 3,97 3,97
0,03 0,04 0,03
4 4 5
– 6201907 –
5659867 – –
5660462 – 5894139
5665491 – –
MILLING
ISO catalogue number Light Machining RPHT10T3M0E422X8
TOOLING SYSTEMS
HOLEMAKING
NOTE: CE: number of indexes ap max recommendation to use all indexes of the insert: ..E422x8: ap recommended 1,5mm, ap max 2,5mm ..E422X4: ap recommended 2,5mm, ap max 5mm ..E432X4: ap recommended 2,5mm, ap max 5mm ..E432X5: ap recommended 2mm, ap max 3,5mm
kennametal.com
B123
7713VR10 Recommended Starting Feeds
Recommended Starting Feeds [mm]
Light Machining
General Purpose
Heavy Machining
TURNING
At 5,00 Axial Depth of Cut (ap) Insert Geometry 422-X8 432-X5 422-X4 432-X4
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) — — 0,12 0,12
10% — — 0,29 0,29
— — 0,57 0,57
— — 0,08 0,08
20% — — 0,21 0,21
— — 0,40 0,40
— — 0,06 0,06
30% — — 0,16 0,16
— — 0,30 0,30
— — 0,05 0,05
40% — — 0,14 0,14
— — 0,26 0,26
50–100% — — — — — — 0,05 0,13 0,24 0,05 0,13 0,24
Insert Geometry 422-X8 432-X5 422-X4 432-X4
— 0,30 0,30 0,30
50–100% — — — 0,06 0,15 0,28 0,06 0,15 0,28 0,06 0,15 0,28
Insert Geometry 422-X8 432-X5 422-X4 432-X4
— 0,33 0,33 0,33
50–100% — — — 0,06 0,16 0,30 0,06 0,16 0,30 0,06 0,16 0,30
Insert Geometry 422-X8 432-X5 422-X4 432-X4
0,37 0,37 0,37 0,37
50–100% 0,18 0,18 0,18 0,18
Insert Geometry 422-X8 432-X5 422-X4 432-X4
At 2,50 Axial Depth of Cut (ap) Insert Geometry 422-X8 432-X5 422-X4 432-X4
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) — 0,13 0,13 0,13
10% — 0,34 0,34 0,34
— 0,66 0,66 0,66
— 0,10 0,10 0,10
20% — 0,24 0,24 0,24
— 0,47 0,47 0,47
— 0,07 0,07 0,07
30% — 0,18 0,18 0,18
— 0,35 0,35 0,35
— 0,06 0,06 0,06
40% — 0,16 0,16 0,16
MILLING
At 2,00 Axial Depth of Cut (ap) Insert Geometry 422-X8 432-X5 422-X4 432-X4
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) — 0,14 0,14 0,14
10% — 0,37 0,37 0,37
— 0,71 0,71 0,71
— 0,10 0,10 0,10
20% — 0,26 0,26 0,26
— 0,51 0,51 0,51
— 0,08 0,08 0,08
30% — 0,20 0,20 0,20
— 0,38 0,38 0,38
— 0,07 0,07 0,07
40% — 0,17 0,17 0,17
Insert Geometry 422-X8 432-X5 422-X4 432-X4
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 0,16 0,16 0,16 0,16
10% 0,41 0,41 0,41 0,41
0,80 0,80 0,80 0,80
0,12 0,12 0,12 0,12
20% 0,30 0,30 0,30 0,30
0,57 0,57 0,57 0,57
0,09 0,09 0,09 0,09
30% 0,22 0,22 0,22 0,22
0,42 0,42 0,42 0,42
0,08 0,08 0,08 0,08
40% 0,19 0,19 0,19 0,19
0,07 0,07 0,07 0,07
0,34 0,34 0,34 0,34
TOOLING SYSTEMS
HOLEMAKING
At 1,50 Axial Depth of Cut (ap)
B124
kennametal.com
7713VR10 Recommended Starting Speeds for Dry Machining
275 240 205 180 160 125 275 180 145 – – – – – – – – – – – – –
240 205 180 160 145 110 220 145 125 – – – – – – – – – – – – –
SP6519 205 160 160 145 125 90 180 125 110 – – – – – – – – – – – – –
355 310 275 210 170 145 325 280 235 355 290 265 – – – – – – – – – –
260 230 200 150 125 100 235 205 170 265 210 190 – – – – – – – – – –
X500 155 140 120 90 85 60 140 125 100 170 130 120 – – – – – – – – – –
325 290 250 190 155 130 300 265 215 310 265 205 – – – – – – – – – –
240 215 185 145 120 95 220 190 155 265 215 170 – – – – – – – – – –
X700 155 140 120 90 85 60 140 120 95 205 155 120 – – – – – – – – – –
– – – – 160 140 310 275 230 – – – – – – – – – – – – –
– – – – 125 100 230 205 170 – – – – – – – – – – – – –
– – – – 85 60 140 125 100 – – – – – – – – – – – – –
TURNING
KCSM40
MILLING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 2 H 3
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry
TOOLING SYSTEMS
HOLEMAKING
Wet
kennametal.com
B125
7713VR10 Recommended Starting Speeds for Wet Machining
MILLING
TURNING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 N 3 1 2 S 3 4 1 H 2 3
KCSM40 – – – – 165 145 200 170 140 – – – – – – 40 40 50 55 – – –
– – – – 140 105 165 140 105 – – – – – – 30 30 40 50 – – –
SP6519 – – – – 115 75 135 115 80 – – – – – – 25 25 25 30 – – –
285 250 220 170 135 115 260 225 190 285 230 210 – – – 50 50 50 75 – – –
210 185 160 120 100 80 190 165 135 210 170 150 – – – 40 30 40 55 – – –
X500 125 110 95 70 70 50 110 100 80 135 105 95 – – – 25 20 25 35 – – –
260 230 200 150 125 105 240 210 170 250 210 165 – – – 50 45 50 70 – – –
190 170 150 115 95 75 175 150 125 210 170 135 – – – 30 30 40 50 – – –
X700 125 110 95 70 70 50 110 95 75 165 125 95 – – – 25 20 25 30 – – –
– – – – 130 110 250 220 185 – – – – – – 50 45 50 70 – – –
– – – – 100 80 185 165 135 – – – – – – 40 30 40 50 – – –
– – – – 70 50 110 100 80 – – – – – – 25 20 25 35 – – –
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry
TOOLING SYSTEMS
HOLEMAKING
Wet
B126
kennametal.com
7713VR12 Copy/Contour Milling Cutter
• Copy/contour milling applications. • Patented locking system prevents insert rotation during heavy machining.
TURNING
• Positive flute design for excellent chip evacuation.
Screw-On End Mills
catalogue number 7713VR12SA032Z3R35 7713VR12SA040Z4R43
D1 max 32 40
D1 20 28
D 29 29
D2 31 38
L2 35 43
G3X M16 M16
DPM 17,00 17,00
Ap1 max 6,0 6,0
Z 3 4
MILLING
order number 5673052 5673439
Spare Parts
insert screw D4008T D4008T
Torx driver T15 T15
Nm 3,1 3,1
HOLEMAKING
catalogue number 7713VR12SA032Z3R35 7713VR12SA040Z4R43
Cylindrical End Mills
catalogue number 7713VR12CA032Z3R70
D1 max 32
D1 20
D 32
L 250
L2 70
Ap1 max 6,0
Z 3
TOOLING SYSTEMS
order number 5673830
Spare Parts
catalogue number 7713VR12CA032Z3R70
kennametal.com
insert screw D4008T
Nm 3,1
Torx driver T15
B127
7713VR12 Copy/Contour Milling Cutter
• Copy/contour milling applications. • Patented locking system prevents insert rotation during heavy machining.
TURNING
• Positive flute design for excellent chip evacuation.
Shell Mills
MILLING
order number 5672232 5672233 5673769 5672234 5672235 5673829
catalogue number 7713VR12-A040Z04R 7713VR12-A050Z05R 7713VR12-A052Z05R 7713VR12-A063Z06R 7713VR12-A066Z06R 7713VR12-A080Z08R
D1 max 40 50 52 63 66 80
D1 28 38 40 51 54 68
D 16 22 22 22 27 27
D6 34 43 45 56 56 68
L 40 40 40 50 50 50
Ap1 max 6,0 6,0 6,0 6,0 6,0 6,0
Z 4 5 5 6 6 8
catalogue number 7713VR12-A040Z04R 7713VR12-A050Z05R 7713VR12-A052Z05R 7713VR12-A063Z06R 7713VR12-A066Z06R 7713VR12-A080Z08R
insert screw D4010T D4010T D4010T D4010T D4010T D4010T
Nm 3,1 3,1 3,1 3,1 3,1 3,1
Torx driver T15 T15 T15 T15 T15 T15
mounting screw M8 1.25 X 25 SHCS M10 1.5 X 25 SHCS M10 1.5 X 25 SHCS M10 1.5 X 25 SHCS M12 X 1.75 X 30 SHCS M12 X 1.75 X 30 SHCS
TOOLING SYSTEMS
HOLEMAKING
Spare Parts
B128
kennametal.com
7713VR12 Technical Information
Technical Information (mm) ap max helical/linear 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00
max RPM 40000 34000 29000 28500 25000 24500 21500 40000 34000
Ramping
Helical Interpolation
Flat
TURNING
facing pitch 20 28 38 40 51 54 68 20 28
Facing Pitch
TOOLING SYSTEMS
HOLEMAKING
MILLING
order number catalogue number 5673830 7713VR12CA032Z3R70 5672232 7713VR12-A040Z04R 5672233 7713VR12-A050Z05R 5673769 7713VR12-A052Z05R 5672234 7713VR12-A063Z06R 5672235 7713VR12-A066Z06R 5673829 7713VR12-A080Z08R 5673052 7713VR12SA032Z3R35 5673439 7713VR12SA040Z4R43
dimension helical hole ramping angle min–max 10,80 42 62 7,90 58 78 5,50 78 98 5,15 82 102 3,85 104 124 3,60 110 130 2,75 138 158 10,80 42 62 7,90 58 78
kennametal.com
B129
7713VR12 Indexable Inserts
)) first choice with coolant ** first choice without coolant ) alternate choice with coolant * alternate choice without coolant
P1–P2
**
*/)
P3–P4
))
*/) ))
P5–P6
TURNING
M1–M2
**
*/)
)
M3
)
))
K1–K2
*
*/)
K3
)
*/)
N1
MILLING
N2 S1
))
)
S2
))
)
S3
))
S4
)
))
ISO catalogue number Light Machining RPHT1204M0E422X4 RPHT1204M0E442X4 RPHT1204M0E442X5
D
S
hm
CE
SP6519
X500
X700
12,00 12,00 12,00
4,76 4,76 4,76
0,04 0,04 0,04
4 4 5
– 5659264 5658324
5666015 5660351 5657681
– – –
General Machining RPPT1204M0E432X4 RPPT1204M0E432X5 RPHT1204M0TX4
12,00 12,00 12,00
4,76 4,76 4,76
0,04 0,04 0,10
4 5 4
– – –
5970235 5675038 5654371
– 5674803 –
TOOLING SYSTEMS
HOLEMAKING
NOTE: CE: number of indexes ap max recommendation to use all indexes of the insert: ..E422X4: ap recommended 3,5mm, ap max 6mm ..E422X5: ap recommended 2,5mm, ap max 4mm ..E432X4: ap recommended 3,5mm, ap max 6mm ..E432X5: ap recommended 2,5mm, ap max 4mm ..MOTX4: ap recommended 3,5mm, ap max 6mm
B130
kennametal.com
7713VR12 Recommended Starting Feeds
Recommended Starting Feeds [mm]
Light Machining
General Purpose
Heavy Machining
Insert Geometry 432–X5 442–X4 432–X4 T–X4
– 0,23 0,23 0,23
5% – 0,41 0,41 0,41
– 0,66 0,66 0,66
– 0,17 0,17 0,17
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% – – – – – – – 0,30 0,47 0,13 0,22 0,35 0,11 0,19 0,30 0,47 0,13 0,22 0,35 0,11 0,19 0,30 0,47 0,13 0,22 0,35 0,11 0,19
0,12 0,12 0,12 0,19
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,35 0,66 0,09 0,26 0,49 0,08 0,23 0,35 0,66 0,09 0,26 0,49 0,08 0,23 0,35 0,66 0,09 0,26 0,49 0,08 0,23 0,49 0,78 0,14 0,36 0,58 0,13 0,32
0,12 0,12 0,12 0,21
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,37 0,71 0,09 0,28 0,53 0,08 0,24 0,37 0,71 0,09 0,28 0,53 0,08 0,24 0,37 0,71 0,09 0,28 0,53 0,08 0,24 0,52 0,84 0,15 0,39 0,62 0,13 0,34
– 0,31 0,31 0,31
40–100% – – – 0,10 0,18 0,28 0,10 0,18 0,28 0,10 0,18 0,28
Insert Geometry 432–X5 442–X4 432–X4 T–X4
0,43 0,43 0,43 0,50
0,07 0,07 0,07 0,12
40–100% 0,21 0,21 0,21 0,29
0,39 0,39 0,39 0,46
Insert Geometry 432–X5 442–X4 432–X4 T–X4
0,07 0,07 0,07 0,12
40–100% 0,22 0,22 0,22 0,31
0,42 0,42 0,42 0,49
Insert Geometry 432–X5 442–X4 432–X4 T–X4
TURNING
At 6,00 Axial Depth of Cut (ap)
At 3,00 Axial Depth of Cut (ap) Insert Geometry 432–X5 442–X4 432–X4 T–X4
0,16 0,16 0,16 0,27
5% 0,49 0,49 0,49 0,68
0,93 0,93 0,93 1,10
Insert Geometry 432–X5 442–X4 432–X4 T–X4
0,17 0,17 0,17 0,29
5% 0,52 0,52 0,52 0,73
1,00 1,00 1,00 1,18
0,46 0,46 0,46 0,54
MILLING
At 2,50 Axial Depth of Cut (ap)
At 1,50 Axial Depth of Cut (ap) Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 0,21 0,21 0,21 0,35
5% 0,64 0,64 0,64 0,90
1,23 1,23 1,23 1,47
0,15 0,15 0,15 0,25
10% 0,46 0,46 0,46 0,64
0,87 0,87 0,87 1,03
0,11 0,11 0,11 0,19
20% 0,34 0,34 0,34 0,47
0,65 0,65 0,65 0,76
0,10 0,10 0,10 0,17
30% 0,30 0,30 0,30 0,41
0,56 0,56 0,56 0,66
0,09 0,09 0,09 0,15
40–100% 0,27 0,27 0,27 0,38
0,51 0,51 0,51 0,60
432–X5 442–X4 432–X4 T–X4
TOOLING SYSTEMS
432–X5 442–X4 432–X4 T–X4
Insert Geometry
HOLEMAKING
Insert Geometry
kennametal.com
B131
7713VR12 Recommended Starting Speeds for Dry and Wet Machining
MILLING
TURNING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 2 H 3
TOOLING SYSTEMS
HOLEMAKING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 N 3 1 2 S 3 4 1 H 2 3
SP6519 355 310 275 210 170 145 325 280 235 355 290 265 – – – – – – – – – –
X500
260 230 200 150 125 100 235 205 170 265 210 190 – – – – – – – – – –
155 140 120 90 85 60 140 125 100 170 130 120 – – – – – – – – – –
KCSM40 – – – – 165 145 200 170 140 – – – – – – 40 40 50 55 – – –
– – – – 140 105 165 140 105 – – – – – – 30 30 40 50 – – –
325 290 250 190 155 130 300 265 215 310 265 205 – – – – – – – – – –
X700
240 215 185 145 120 95 220 190 155 265 215 170 – – – – – – – – – –
155 140 120 90 85 60 140 120 95 205 155 120 – – – – – – – – – –
SP6519 – – – – 115 75 135 115 80 – – – – – – 25 25 25 30 – – –
285 250 220 170 135 115 260 225 190 285 230 210 – – – 50 50 50 75 – – –
210 185 160 120 100 80 190 165 135 210 170 150 – – – 40 30 40 55 – – –
– – – – 160 140 310 275 230 – – – – – – – – – – – – –
– – – – 125 100 230 205 170 – – – – – – – – – – – – –
X500 125 110 95 70 70 50 110 100 80 135 105 95 – – – 25 20 25 35 – – –
260 230 200 150 125 105 240 210 170 250 210 165 – – – 50 45 50 70 – – –
190 170 150 115 95 75 175 150 125 210 170 135 – – – 30 30 40 50 – – –
– – – – 85 60 140 125 100 – – – – – – – – – – – – –
X700 125 110 95 70 70 50 110 95 75 165 125 95 – – – 25 20 25 30 – – –
– – – – 130 110 250 220 185 – – – – – – 50 45 50 70 – – –
– – – – 100 80 185 165 135 – – – – – – 40 30 40 50 – – –
– – – – 70 50 110 100 80 – – – – – – 25 20 25 35 – – –
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Dry Wet
B132
kennametal.com
7713VR Technical Information
7713VR Technical Information Working Diameter:
r
TURNING
Formula to evaluate the correct working diameter based on axial depth of cut (ap).
ap D2 Dw
where: Dw = Working diameter D2 = Diameter of cutter insert centre to centre r = Insert radius ap = Axial depth of cut
where:
Formula to find programmed feed rate based on radial engagement and axial depth of cut.
fz = Feed per tooth
MILLING
hm = Average chip thickness r = Insert radius ae = Radial depth of cut ap = Axial depth of cut Formula to calculate the average chip thickness hm in relation with radial engagement and depth of cut.
Simplified formulas to evaluate hm and fz based on radial engagement or depth of cut.
Formula: Average Chip Thickness (hm)
Formula: Programme Feed Rate (fz)
fz = hm x
d ap
HOLEMAKING
Calculation of the average chip thickness in relation with the D.O.C. (Axial)
hm = Average chip thickness ap = Depth of cut fz = Feed per tooth d = Insert diameter
Calculation of the average chip thickness in relation with the ae (Radial Engagement) if ae is less than 50% of diameter Formula: Programme Feed Rate (fz)
TOOLING SYSTEMS
Formula: Average Chip Thickness (hm) hm = Average chip thickness ae = Radial engagement fz = Feed per tooth d = Cutter diameter
kennametal.com
B133
Indexable Milling Grades and Grade Descriptions
Coatings provide high-speed capability and are engineered for finishing to heavy roughing.
P M K N S H
Steel Stainless Steel Cast Iron Non-Ferrous High-Temp Alloys Hardened Materials
TURNING
wear resistance
GH2
Coating
Grade Description Uncoated, fine grained carbide grade with good strength. GH2 is suitable for machining of aluminium and non-ferrous materials. Also good choice for cast iron for medium toughness requirements. This grade can be used both wet and dry and is designed for light and general machining.
toughness
05 10 15 20 25 30 35 40 45
K N
PVD, TiB2 coating on grade KC410M is extremely hard and provides very good wear characteristics at higher cutting speeds. KC410M resists built-up edge, can help reduce burring, and generates excellent surface finishes. The grade is best suited for aluminium with <10% silicon and other non-ferrous materials. N
The PVD TiB2 coating is very wear resistant. Together with hard coating and a tough substrate, this is an excellent combination for medium to roughing applications in aluminium <10% silicon and other non-ferrous materials. N
HOLEMAKING
KC510M
Grades
KC422M
MILLING
KC410M
S
Coated carbide grade with a TiAiN coating (PVD). KC510M is a highly wearresistant grade primarily for use in milling aluminium and high-temperature alloys in light applications. Can also be used for machining of steel and hardened steel.
P
N S
TOOLING SYSTEMS
KC522M
KC520M
H Coated carbide grade with TiAlN coating (PVD). KC520M is a carbide grade developed specifically for general machining of ductile cast iron. This grade can be used with or without coolant.
Coated carbide grade with a AlTiN (PVD) coating. KC522M is engineered to provide better performance in general machining of high-temperature alloys and stainless steel. KC522M resists breakage and offers improved wear resistance and increased strength.
K
P M K
S
B134
kennametal.com
Indexable Milling Grades and Grade Descriptions
P M K N S H
Steel Stainless Steel Cast Iron Non-Ferrous High-Temp Alloys Hardened Materials wear resistance
KC725M
Coating
Grade Description Coated carbide grade with an advanced PVD TiAlN coating. KC725M is a highperformance grade for milling steel, stainless steel, and ductile cast iron. The good thermal shock resistance of the substrate makes this grade ideal for both wet and dry machining. Primarily for use in general and heavy machining.
toughness
05 10 15 20 25 30 35 40 45
TURNING
Coatings provide high-speed capability and are engineered for finishing to heavy roughing.
P M
KCSM40
Coated carbide grade with CVD multilayer (TiN/TiCN/Al2O3) and advanced Beyond™ post-coat treatment. Substrate is very tough. KCPK30 has a wide application area in general and roughing milling of steels and cast irons. Performs best dry, but can also be used wet.
Coated carbide grade with an advanced PVD TiAlN/AlCrN coating. Tough substrate with excellent capability at higher temperatures. KCPM40™ is the first choice for milling steel and stainless steel. Good thermal shock resistance makes this grade ideal for both wet and dry machining. Primarily for use in general and heavy machining.
Coated carbide grade with an advanced PVD TiAlN/TiN coating. Premium substrate with newly developed binder composition. KCSM40 is a highperformance grade for titanium, super alloys, and stainless steel. High thermal shock resistance of the substrate makes this grade ideal for wet machining. First choice for roughing and unsuitable cutting conditions.
K
MILLING
Coated carbide grade with CVD multilayer coating (TiN/MT TiCN/Al2O3) and advanced Beyond™ post-coat treatment. KCK15 is a wear-resistant grade with balanced toughness for general milling of cast irons at higher speeds. Best results in dry, but can also be used wet.
P
K
P M
HOLEMAKING
KCPM40
Grades
KCPK30
KCK15
S
M
kennametal.com
A ceramic cutting material based on micro-grain Si3N4 primarily for use in light to general machining of grey cast iron and ferritic ductile cast iron. Dry machining is preferred while using this grade.
K
TOOLING SYSTEMS
KY3500
S
B135
Indexable Milling Grades and Grade Descriptions
Coatings provide high-speed capability and are engineered for finishing to heavy roughing.
P M K N S H
Steel Stainless Steel Cast Iron Non-Ferrous High-Temp Alloys Hardened Materials
TURNING
wear resistance
MILLING
SC6525
SC3025
Coating
Grade Description Coated carbide grade with CVD multilayer coating (TiN/TiCN/Al2O3). SC3025 is a wear-resistant grade with balanced toughness for general milling of cast irons at higher speeds. Best results when using dry, but can also be used wet.
Coated carbide grade with CVD multi-layer (TiN/TiCN/Al2O3). Tough substrate with good speed capability. SC6525 has a wide application area in general and roughing milling of steels, stainless steels, and cast irons. Performs best dry, but can also be used wet.
SP6519
Coated carbide grade with PVD TiAlN nano-composite coating on a tough substrate. Primarily for use in general and heavy machining, dry and wet.
toughness
05 10 15 20 25 30 35 40 45
K
P M K
P M K N
Grades
S
HOLEMAKING
X400
H Coated carbide grade with thick PVD TiAlN nanocomposite on X-Grade™ technology substrate. With excellent toughness, good choice for difficult cutting conditions on alloyed and hardened steels. Usable in combination with high feeds.
P
X500
H CVD TiN/TiCN/TiN coated carbide on tough substrate (X-Grade™ technology). For difficult applications with heavy impacts, vibrations, or unstable conditions. High stability against thermal cracks. Excellent grade for high-temperature alloys, stainless steels, and titanium.
P M
S
M
X700
PVD TiAlN nano-coating on premium substrate (X-Grade™ technology). Milling of stainless steel, super alloys, and titanium with medium applications.
TOOLING SYSTEMS
S
B136
kennametal.com
Solid Carbide End Mills Tool Selection Guide
Platform
Unequal Fluting
series
flute Z
D1 diameter (mm)
length of cut (mm)
helix
HOLEMAKING
MILLING
TURNING
High Performance HARVI™ I Duo-Lock™
U
UKDV
10–32
1,5 x D
HARVI I Duo-Lock
U
ULDV
10–32
1,5 x D
HARVI I TE
U
H1TE_CH
4–25
1,8–3 x D
HARVI I TE
U
H1TE_CH
4–25
1,8–3 x D
HARVI I TE
U
H1TE_R
6–25
1,3–2 x D
HARVI I TE
U
H1TE_SE
4–25
1,8–3 x D
HARVI I TE
U
H1TE_CH_S
4–25
1,3–2 x D
HARVI I TE
U
H1TE_SE_S
4–25
1,3–2 x D
HARVI II
U
UCDE
4–25
~2,5 x D1
HARVI II
U
UDDE
6–25
~2 x D1
HARVI II
U
UGDE
6–25
5xD
HARVI III
U
UJDE
12–20
3xD
Rougher
F3BH F4BJ F5BJ
4–25
~2 x D1
Rougher
RUDC
4–25
2xD
Aluminium MaxiMet™
ABDF
1,5–20
1,9–4 x D1
Aluminium MaxiMet
U
ABDE
3–20
1,9–4 x D1
Aluminium MaxiMet
U
ABDE extended neck
6–25
1,5 x D
GOmill™ GP
2CH
2–20
1–2,5 x D1
GOmill GP
2BN
2–20
1–3 x D1
GOmill GP
3CH
2–20
1–3 x D1
GOmill GP
4CH
2–20
1,3–3,2 x D1
GOmill GP
4BN
3–20
1,9–2,75 x D1
TOOLING SYSTEMS
General Purpose
B138
kennametal.com
Solid Carbide End Mills Tool Selection Guide
centre cutting
neck
P
M
K
N
S
H
product page(s)
cutting data page(s)
B142
B144
U
U
U
U
U
U
B143
B145
U
U
U
U
B150–B151
B162
U
U
U
U
U
B152–B153
B162
U
U
U
U
U
B154–B155
B163
U
U
U
U
U
B156–B157
B163
U
U
U
U
B158–B159
B164
U
U
U
U
B160–B161
B164
U
U
Max 4°
B168
B170
U
U
Max 4°
B169
B170
B174
B175
B178
B179
B182
B184
B183
B185
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
B188
B191
U
U
U
U
B189
B191
U
U
U
B190
B191
U
U
U
U
U
U
U
U
U
U
U U
U
U
U
MILLING
U
HOLEMAKING
U
TURNING
High Performance (continued)
U
B194–B195
B198
B196–B197
B199
B202
B203
U
U
B206–B207
B210
U
U
B208–B209
B211
kennametal.com
TOOLING SYSTEMS
General Purpose (continued)
B139
®
DUO- OCK HARVI
™
Primary Application HARVI geometries for Duo-Lock™ target applications where solid carbide end mills are currently used. The Duo-Lock system combines the highest runout accuracy and length repeatability with maximum coupling stability. This enables the Duo-Lock system to use the full potential of Kennametal cutting geometries and grades with the flexibility of a modular system. Significant metal removal rates can be achieved. A wide range of diameters and corner configurations, such as chamfer and radii, are available from stock. • Cutting data and tool life comparable to high-performance solid carbide. • Proprietary HARVI geometries enable roughing and finishing with one tool. • 1,5 x D standard cutting edge length enables fewer passes. • Up to 1 x D full slotting increases metal removal rates, increasing productivity significantly.
Features and Benefits Advanced Technology
Customisation
• New asymmetrical HARVI 4-flute geometry for higher feed-per-tooth rates. • Variable helix design for chatter-free machining at high feed rates. • Less pressure on cutting edge through tailored axial and radial rake angles. • Eccentric relief design increases tool life through higher edge stability. • Proprietary tapered core for highest tool stability when roughing and finishing.
• Intermediate diameters are available between 10–32mm. • Chip divider geometry helps reduce power usage and improve chip formation in difficult-to-cut materials. • Engineered solutions including shank and non-standard length versions available. • Custom solutions within standard blank dimension are available.
Tailored Grades
Extensive Standard Offering • Diameter ranges 10–32mm. • Steel extensions with Safe-Lock™ by HAIMER® shanks to prevent pullout.
• KCSM15™ Beyond™ grade for exceptional tool life in titanium and stainless steels. • KCPM15™ Beyond grade for outstanding wear protection in stainless steel to mitigate cratering, depth-of-cut notching, and flank wear.
B140
kennametal.com
High-Performance Geometries Highest metal removal rates with up to 1 x D full slotting and up to 1,5 x D side milling at 50% ae capability.
Intelligent Thread Ensures that stress levels remain below critical values.
HOLEMAKING
MILLING
TURNING
High-performance modular solid carbide end mills.
3rd Contact Surface Delivers high stiffness and highest accuracy below 5μm runout.
Unequal Flute Spacing Reduces vibrations. Improves surface finish.
TOOLING SYSTEMS
by HAIMER® and Kennametal
Double Cone Eliminates expensive presetting processes by providing an axial 10μm repeatability.
37°/39° Variable Helix Technology Minimises chatter and harmonics for smoother machining.
kennametal.com
B141
High-Performance DUO- OCK® Modular End Mills • HARVI™ HARVI • UKDV • Asymmetrical Flute Spacing
• Asymmetrical flute spacing and variable helix configuration minimises chatter and harmonics for smoother machining. • Centre cutting.
TURNING
• Single tool for both roughing and finishing, reducing setups. • Standard items listed. Additional styles and coatings made-to-order. detail X
D1 > 10–18 > 18–30 > 30
End Mill Tolerances tolerance e8 -0,032/-0,059 -0,040/-0,073 -0,050/-0,089
MILLING
UKDV • 4 Flute • Metric
first choice
alternate choice
order # 6072110 6072161 6072162 6072163 6072164 6072165
catalogue # UKDV1000X4CV UKDV1200X4CV UKDV1600X4CV UKDV2000X4CV UKDV2500X4CV UKDV3200X4CV
D1 10,00 12,00 16,00 20,00 25,00 32,00
D 9,60 11,50 15,50 19,30 24,00 31,00
Ap1 max 15,00 18,00 24,00 30,00 37,50 48,00
L1 22,50 27,00 36,00 45,00 56,50 71,70
CSMS system size DL10 DL12 DL16 DL20 DL25 DL32
WF 8,00 9,50 13,00 16,00 21,00 28,00
BCH 0,50 0,50 0,50 0,50 0,50 0,50
TOOLING SYSTEMS
HOLEMAKING
grade KCPM15 KCPM15
B120
B142
kennametal.com
High-Performance DUO- OCK® Modular End Mills • HARVI™ HARVI • ULDV • Asymmetrical Flute Spacing
• Asymmetrical flute spacing and variable helix configuration minimises chatter and harmonics for smoother machining. • Centre cutting. • Single tool for both roughing and finishing, reducing setups. TURNING
• Standard items listed. Additional styles and coatings made-to-order.
D1 > 10–18 > 18–30 > 30
End Mill Tolerances tolerance e8 -0,032/-0,059 -0,040/-0,073 -0,050/-0,089
first choice
alternate choice
MILLING
ULDV • 4 Flute • Metric
grade KCSM15 KCSM15
kennametal.com
D1 10,00 10,00 10,00 12,00 12,00 12,00 12,00 16,00 16,00 16,00 16,00 16,00 20,00 20,00 20,00 20,00 20,00 25,00 25,00 32,00 32,00
D 9,60 9,60 9,60 11,50 11,50 11,50 11,50 15,50 15,50 15,50 15,50 15,50 19,30 19,30 19,30 19,30 19,30 24,00 24,00 31,00 31,00
Ap1 max 15,00 15,00 15,00 18,00 18,00 18,00 18,00 24,00 24,00 24,00 24,00 24,00 30,00 30,00 30,00 30,00 30,00 37,50 37,50 48,00 48,00
L1 22,50 22,50 22,50 27,00 27,00 27,00 27,00 36,00 36,00 36,00 36,00 36,00 45,00 45,00 45,00 45,00 45,00 56,50 56,50 71,70 71,70
CSMS system size DL10 DL10 DL10 DL12 DL12 DL12 DL12 DL16 DL16 DL16 DL16 DL16 DL20 DL20 DL20 DL20 DL20 DL25 DL25 DL32 DL32
WF 8,00 8,00 8,00 9,50 9,50 9,50 9,50 13,00 13,00 13,00 13,00 13,00 16,00 16,00 16,00 16,00 16,00 21,00 21,00 28,00 28,00
R 0,50 1,00 1,50 0,50 1,00 1,50 2,50 1,00 1,50 2,00 2,50 3,00 1,00 2,00 2,50 3,00 4,00 2,50 4,00 2,50 4,00
HOLEMAKING
catalogue # ULDV1000X4CQE ULDV1000X4CQG ULDV1000X4CQJ ULDV1200X4CQE ULDV1200X4CQG ULDV1200X4CQJ ULDV1200X4CQL ULDV1600X4CQG ULDV1600X4CQJ ULDV1600X4CQK ULDV1600X4CQL ULDV1600X4CQM ULDV2000X4CQG ULDV2000X4CQK ULDV2000X4CQL ULDV2000X4CQM ULDV2000X4CQN ULDV2500X4CQL ULDV2500X4CQN ULDV3200X4CQL ULDV3200X4CQN
TOOLING SYSTEMS
order # 6072166 6072167 6072168 6072169 6072170 6072181 6072182 6072183 6072184 6072185 6072186 6072187 6072188 6072189 6072190 6072191 6072192 6072193 6072194 6072195 6072196
B143
High-Performance DUO- OCK® Modular End Mills • HARVI™ Application Data
TURNING
HARVI • UKDV • Asymmetrical Flute Spacing
Side Milling (A) and Slotting (B)
MILLING
A Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 2 S 3 4
ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B
ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,3 x D 0,3 x D 0,3 x D 0,4 x D
ap 1xD 1xD 1xD 1xD 0,75 x D 1xD 0,75 x D 1xD 1xD 1xD 0,3 x D 0,3 x D 0,3 x D 1xD
short
medium
long
KCPM15 Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 60 – 100 50 – 75 90 – 115 60 – 80 60 – 70 50 – 90 25 – 40 25 – 40 50 – 60
adaptor reach KCPM15 Cutting Speed — vc m/min min max 135 – 180 135 – 180 126 – 171 108 – 144 81 – 135 51 – 85 42,5 – 63,75 72 – 92 48 – 64 48 – 56 40 – 72 20 – 32 20 – 32 40 – 48
KCPM15 Cutting Speed — vc m/min min max 135 – 180 135 – 180 126 – 171 108 – 144 81 – 135 48 – 80 40 – 60 63 – 80,5 42 – 56 42 – 49 30 – 54 15 – 24 15 – 24 30 – 36
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
D1 — Diameter
mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz
10,0 0,061 0,061 0,061 0,051 0,046 0,041 0,034 0,051 0,041 0,034 0,051 0,027 0,027 0,038
12,0 0,070 0,070 0,070 0,060 0,053 0,048 0,040 0,060 0,048 0,040 0,060 0,032 0,032 0,044
16,0 0,086 0,086 0,086 0,074 0,065 0,059 0,048 0,074 0,059 0,048 0,074 0,039 0,039 0,055
20,0 0,097 0,097 0,097 0,086 0,075 0,069 0,055 0,086 0,069 0,055 0,086 0,046 0,046 0,063
25,0 0,105 0,105 0,105 0,097 0,083 0,077 0,060 0,097 0,077 0,060 0,097 0,052 0,052 0,071
32,0 0,106 0,106 0,106 0,105 0,087 0,084 0,062 0,105 0,084 0,062 0,105 0,057 0,057 0,077
TOOLING SYSTEMS
HOLEMAKING
NOTE: Those guidelines may require variations to achieve optimum results. Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. Please adjust parameters according to system stability. For side milling with ap larger than 1 x D, reduce fz by 20%! Cylindrical shanks not recommended for full slotting.
B144
kennametal.com
High-Performance DUO- OCK® Modular End Mills • HARVI™ Application Data
A Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 1 H 2
ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B
ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,3 x D 0,4 x D 0,4 x D 0,2 x D
ap 1xD 1xD 1xD 1xD 0,75 x D 1xD 0,75 x D 1xD 1xD 1xD 1xD 1xD 1xD 0,3 x D 0,3 x D 0,3 x D 1xD 0,75 x D 0,5 x D
short
medium
long
KCSM15 Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 60 – 100 50 – 75 90 – 115 60 – 80 60 – 70 120 – 150 110 – 140 110 – 130 50 – 90 25 – 40 25 – 40 50 – 60 80 – 140 70 – 120
adaptor reach KCSM15 Cutting Speed — vc m/min min max 135 – 180 135 – 180 126 – 171 108 – 144 81 – 135 51 – 85 42,5 – 63,75 72 – 92 48 – 64 48 – 56 108 – 135 99 – 126 99 – 117 40 – 72 20 – 32 20 – 32 40 – 48 64 – 112 56 – 96
KCSM15 Cutting Speed — vc m/min min max 135 – 180 135 – 180 126 – 171 108 – 144 81 – 135 48 – 80 40 – 60 63 – 80,5 42 – 56 42 – 49 108 – 135 99 – 126 99 – 117 30 – 54 15 – 24 15 – 24 30 – 36 48 – 84 42 – 72
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
D1 — Diameter
mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
10,0 0,061 0,061 0,061 0,051 0,046 0,041 0,034 0,051 0,041 0,034 0,061 0,051 0,041 0,051 0,027 0,027 0,038 0,046 0,034
12,0 0,070 0,070 0,070 0,060 0,053 0,048 0,040 0,060 0,048 0,040 0,070 0,060 0,048 0,060 0,032 0,032 0,044 0,053 0,040
16,0 0,086 0,086 0,086 0,074 0,065 0,059 0,048 0,074 0,059 0,048 0,086 0,074 0,059 0,074 0,039 0,039 0,055 0,065 0,048
20,0 0,097 0,097 0,097 0,086 0,075 0,069 0,055 0,086 0,069 0,055 0,097 0,086 0,069 0,086 0,046 0,046 0,063 0,075 0,055
25,0 0,105 0,105 0,105 0,097 0,083 0,077 0,060 0,097 0,077 0,060 0,105 0,097 0,077 0,097 0,052 0,052 0,071 0,083 0,060
32,0 0,106 0,106 0,106 0,105 0,087 0,084 0,062 0,105 0,084 0,062 0,106 0,105 0,084 0,105 0,057 0,057 0,077 0,087 0,062
TOOLING SYSTEMS
HOLEMAKING
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. Please adjust parameters according to system stability. For side milling with ap larger than 1 x D, reduce fz by 20%! Cylindrical shanks not recommended for full slotting.
MILLING
Side Milling (A) and Slotting (B)
TURNING
HARVI • ULDV • Asymmetrical Flute Spacing
kennametal.com
B145
Straight Shank Adaptor
TURNING
Duo-Lock™ Shank Safe-Lock™
order number 6134889 6135043 6135049 6135057 6135063 6135067
catalogue number SS10SLDL10055M SS12SLDL12065M SS16SLDL16070M SS20SLDL20080M SS25SLDL25090M SS32SLDL32105M
CSWS system size DL10 DL12 DL16 DL20 DL25 DL32
D 10 12 16 20 25 32
D2 9,58 11,50 15,50 19,30 24,00 31,00
CSWS system size DL10 DL10 DL10 DL12 DL12 DL16 DL16 DL20 DL25 DL32 DL32
D 12 16 20 16 20 20 25 25 32 40 50
D2 9,58 9,58 9,58 11,50 11,50 15,50 15,50 19,30 24,00 31,00 31,00
L 55 65 70 80 90 105
L2 6 7 9 11 13 17
kg 0,03 0,05 0,09 0,16 0,27 0,52
L20 14 37 59 26 49 26 54 33 46 51 109
kg 0,05 0,11 0,21 0,11 0,20 0,16 0,35 0,30 0,52 1,13 2,35
NOTE: Cylindrical shanks not recommended for full slotting.
HOLEMAKING
MILLING
DL SS SL Cylindrical Metric
TOOLING SYSTEMS
DL SS SL Conical Metric order number 6135041 6135045 6135051 6135047 6135053 6135055 6135059 6135061 6135065 6135069 6135081
catalogue number SS12SLDL10065M SS16SLDL10090M SS20SLDL10115M SS16SLDL12080M SS20SLDL12105M SS20SLDL16080M SS25SLDL16115M SS25SLDL20095M SS32SLDL25105M SS40SLDL32140M SS50SLDL32200M
L 65 90 115 80 105 80 115 95 105 140 200
D1
B146
kennametal.com
DUO- OCK® Modular System System Assembly Information
Assembly Clean the Duo-Lock™ cutting insert and shank coupling.
2
Mount the Duo-Lock™ adaptor in a mounting block with a clamping chuck sufficient to enable torque transmission.
3
Screw the Duo-Lock™ cutting tip into adaptor by hand.
MILLING
1
TURNING
Please wear sufficient personal safety equipment such as gloves and eye protection during assembly.
Attention: Use of protective gloves is mandatory!
A gap of approx. 0,15–0,3mm should be visible.
5
Apply the torque shown in the table. Use of a high quality common torque wrench is mandatory. The ERICKSON™ Torque Master wrench is recommended.
Duo-Lock™ Size DL 10 DL 12 DL 16 DL 20 DL 25 DL 32
kennametal.com
TOOLING SYSTEMS
HOLEMAKING
4
Torque Nm 20 30 60 80 100 130
B147
Solid End Milling
HARVI™ I TE High-Performance Solid End Milling
Materials P
M
K
S
H
Applications Slotting
Helical Interpolation
Side Milling/ Shoulder Milling
Plunge Milling
Ramping
Trochoidal Milling
kennametal.com/HARVI1TE
Proprietary end face design — Twisted cutting edge increases corner stability, enabling soft cutting action even at highest ramping angles. Proprietary core design — Increases tool stability. Innovative end face design — Asymmetrical divided flutes and variable helix, enabling vibration dampening and unmatched feed rates. Proprietary relief — With AVF technology. A precision-faceted eccentric relief reduces vibrations and friction. For excellent cutting conditions in multiple materials. Proprietary flute design — Innovative chip gashes within the flutes reduce cutting forces and supports efficient chip evacuation.
B148
kennametal.com
NEW!
Sharp edge, necked version available. TURNING
Twisted end face.
Asymmetrical divided flutes and variable helix.
NEW!
Short versions with sharp edge and chamfer available.
MILLING
Faceted eccentric relief with AVF-technology.
HOLEMAKING
Chip gashes within the flutes.
HARVI™ I TE — Innovative proprietary design features driving maximum productivity. Universal character. Machines steel, stainless steel, cast iron, and high-temperature alloys with exceptional feed rates, reaching unmatched metal removal rates.
TOOLING SYSTEMS
Applicable for a variety of operations, including dynamic milling and extreme ramping operations. 4-fluted end mill for high-performance roughing and finishing with only one tool. HARVI I TE — Maximum metal removal. Maximum productivity. Maximum benefit.
kennametal.com
B149
Solid Carbide End Mills
TURNING
HARVI™ I TE • Chamfered • 4 Flutes • Plain Shank
first choice
alternate choice
P M K N S H
order number 6675697 6675698 6675699 6675700 6675742 6675743 6675745 6675746 6675747 6675748
catalogue number H1TE4CH0400R012HAM H1TE4CH0500R013HAM H1TE4CH0600R013HAM H1TE4CH0800R016HAM H1TE4CH1000R022HAM H1TE4CH1200R026HAM H1TE4CH1600R032HAM H1TE4CH1800R032HAM H1TE4CH2000R038HAM H1TE4CH2500R045HAM
D1 4,00 5,00 6,00 8,00 10,00 12,00 16,00 18,00 20,00 25,00
D 6,00 6,00 6,00 8,00 10,00 12,00 16,00 18,00 20,00 25,00
Ap1 max 12,00 13,00 13,00 16,00 22,00 26,00 32,00 32,00 38,00 45,00
L 55,00 57,00 57,00 63,00 72,00 83,00 92,00 92,00 104,00 121,00
BCH 0,40 0,40 0,40 0,40 0,50 0,50 0,50 0,50 0,50 0,50
KCPM15 6675697 6675698 6675699 6675700 6675742 6675743 6675745 6675746 6675747 6675748
TOOLING SYSTEMS
HOLEMAKING
MILLING
HARVI I TE • Chamfered • 4 Flutes • Plain Shank • Metric
B150
kennametal.com
Solid Carbide End Mills HARVI I TE • Chamfered • 4 Flutes • Weldon® Shank
TURNING
™
first choice
alternate choice
P M K N S H
catalogue number H1TE4CH0400R012HBM H1TE4CH0500R013HBM H1TE4CH0600R013HBM H1TE4CH0800R016HBM H1TE4CH1000R022HBM H1TE4CH1200R026HBM H1TE4CH1600R032HBM H1TE4CH1800R032HBM H1TE4CH2000R038HBM H1TE4CH2500R045HBM
D1 4,00 5,00 6,00 8,00 10,00 12,00 16,00 18,00 20,00 25,00
D 6,00 6,00 6,00 8,00 10,00 12,00 16,00 18,00 20,00 25,00
Ap1 max 12,00 13,00 13,00 16,00 22,00 26,00 32,00 32,00 38,00 45,00
L 55,00 57,00 57,00 63,00 72,00 83,00 92,00 92,00 104,00 121,00
BCH 0,40 0,40 0,40 0,40 0,50 0,50 0,50 0,50 0,50 0,50
KCPM15 6675749 6675750 6675751 6675752 6675753 6675754 6675756 6675757 6675758 6687137
TOOLING SYSTEMS
HOLEMAKING
order number 6675749 6675750 6675751 6675752 6675753 6675754 6675756 6675757 6675758 6687137
MILLING
HARVI I TE • Chamfered • 4 Flutes • Weldon Shank • Metric
kennametal.com
B151
Solid Carbide End Mills
TURNING
HARVI™ I TE • Chamfered • 4 Flutes • Necked • Plain Shank
first choice
alternate choice
P M K N S H
order number 6676308 6676310 6676332 6676334 6676336 6676338 6676342 6676344 6676346
catalogue number H1TE4CH0400N011HAM H1TE4CH0500N013HAM H1TE4CH0600N013HAM H1TE4CH0800N016HAM H1TE4CH1000N022HAM H1TE4CH1200N026HAM H1TE4CH1600N032HAM H1TE4CH2000N038HAM H1TE4CH2500N045HAM
D1 4,00 5,00 6,00 8,00 10,00 12,00 16,00 20,00 25,00
D 6,00 6,00 6,00 8,00 10,00 12,00 16,00 20,00 25,00
D3 3,76 4,70 5,64 7,52 9,40 11,28 15,04 18,80 24,00
Ap1 max 11,00 13,00 13,00 16,00 22,00 26,00 32,00 38,00 45,00
L 57,00 57,00 57,00 63,00 72,00 83,00 92,00 104,00 121,00
BCH 0,15 0,15 0,15 0,20 0,20 0,20 0,35 0,35 0,35
KCPM15 6676308 6676310 6676332 6676334 6676336 6676338 6676342 6676344 6676346
TOOLING SYSTEMS
HOLEMAKING
MILLING
HARVI I TE • Chamfered • 4 Flutes • Necked • Plain Shank • Metric
B152
kennametal.com
Solid Carbide End Mills HARVI I TE • Chamfered • 4 Flutes • Necked • Weldon® Shank
TURNING
™
first choice
alternate choice
P M K N S H
catalogue number H1TE4CH0400N011HBM H1TE4CH0500N013HBM H1TE4CH0600N013HBM H1TE4CH0800N016HBM H1TE4CH1000N022HBM H1TE4CH1200N026HBM H1TE4CH1600N032HBM H1TE4CH2000N038HBM H1TE4CH2500N045HBM
D1 4,00 5,00 6,00 8,00 10,00 12,00 16,00 20,00 25,00
D 6,00 6,00 6,00 8,00 10,00 12,00 16,00 20,00 25,00
D3 3,76 4,70 5,64 7,52 9,40 11,28 15,04 18,80 24,00
Ap1 max 11,00 13,00 13,00 16,00 22,00 26,00 32,00 38,00 45,00
L 57,00 57,00 57,00 63,00 72,00 83,00 92,00 104,00 121,00
BCH 0,15 0,15 0,15 0,20 0,20 0,20 0,35 0,35 0,35
KCPM15 6676309 6676331 6676333 6676335 6676337 6676339 6676343 6676345 6676347
TOOLING SYSTEMS
HOLEMAKING
order number 6676309 6676331 6676333 6676335 6676337 6676339 6676343 6676345 6676347
MILLING
HARVI I TE • Chamfered • 4 Flutes • Necked • Weldon Shank • Metric
kennametal.com
B153
Solid Carbide End Mills
TURNING
HARVI™ I TE • Radiused • 4 Flutes • Necked • Plain Shank
first choice
alternate choice
P M K N S H
TOOLING SYSTEMS
HOLEMAKING
MILLING
HARVI I TE • Radiused • 4 Flutes • Necked • Plain Shank • Metric
order number 6676190 6676231 6676234 6676235 6676238 6676239 6676240 6676251 6676257 6676258 6676259 6676260 6676271 6676277 6676278 6676279 6676280 6676281 6676282 6676289 6676290 6676291 6676292 6676293 6676294 6676299 6676300 6676301 6676302 6676303 6676304
B154
catalogue number H1TE4RA0600N009HAR050M H1TE4RA0600N009HAR100M H1TE4RA0800N012HAR050M H1TE4RA0800N012HAR100M H1TE4RA1000N015HAR050M H1TE4RA1000N015HAR100M H1TE4RA1000N015HAR200M H1TE4RA1000N015HAR300M H1TE4RA1200N018HAR050M H1TE4RA1200N018HAR100M H1TE4RA1200N018HAR200M H1TE4RA1200N018HAR300M H1TE4RA1200N018HAR400M H1TE4RA1600N024HAR050M H1TE4RA1600N024HAR100M H1TE4RA1600N024HAR200M H1TE4RA1600N024HAR300M H1TE4RA1600N024HAR400M H1TE4RA1600N024HAR600M H1TE4RA2000N030HAR050M H1TE4RA2000N030HAR100M H1TE4RA2000N030HAR200M H1TE4RA2000N030HAR300M H1TE4RA2000N030HAR400M H1TE4RA2000N030HAR600M H1TE4RA2500N038HAR050M H1TE4RA2500N038HAR100M H1TE4RA2500N038HAR200M H1TE4RA2500N038HAR300M H1TE4RA2500N038HAR400M H1TE4RA2500N038HAR600M
D1 6,00 6,00 8,00 8,00 10,00 10,00 10,00 10,00 12,00 12,00 12,00 12,00 12,00 16,00 16,00 16,00 16,00 16,00 16,00 20,00 20,00 20,00 20,00 20,00 20,00 25,00 25,00 25,00 25,00 25,00 25,00
D 6,00 6,00 8,00 8,00 10,00 10,00 10,00 10,00 12,00 12,00 12,00 12,00 12,00 16,00 16,00 16,00 16,00 16,00 16,00 20,00 20,00 20,00 20,00 20,00 20,00 25,00 25,00 25,00 25,00 25,00 25,00
D3 5,64 5,64 7,52 7,52 9,40 9,40 9,40 9,40 11,28 11,28 11,28 11,28 11,28 15,04 15,04 15,04 15,04 15,04 15,04 18,80 18,80 18,80 18,80 18,80 18,80 24,00 24,00 24,00 24,00 24,00 24,00
Ap1 max 9,00 9,00 12,00 12,00 15,00 15,00 15,00 15,00 18,00 18,00 18,00 18,00 18,00 24,00 24,00 24,00 24,00 24,00 24,00 30,00 30,00 30,00 30,00 30,00 30,00 37,50 37,50 37,50 37,50 37,50 37,50
L3 18,00 18,00 24,00 24,00 30,00 30,00 30,00 30,00 36,00 36,00 36,00 36,00 36,00 48,00 48,00 48,00 48,00 48,00 48,00 60,00 60,00 60,00 60,00 60,00 60,00 75,00 75,00 75,00 75,00 75,00 75,00
L 63,00 63,00 68,00 68,00 76,00 76,00 76,00 76,00 83,00 83,00 83,00 83,00 83,00 100,00 100,00 100,00 100,00 100,00 100,00 115,00 115,00 115,00 115,00 115,00 115,00 135,00 135,00 135,00 135,00 135,00 135,00
R 0,50 1,00 0,50 1,00 0,50 1,00 2,00 3,00 0,50 1,00 2,00 3,00 4,00 0,50 1,00 2,00 3,00 4,00 6,00 0,50 1,00 2,00 3,00 4,00 6,00 0,50 1,00 2,00 3,00 4,00 6,00
KCSM15 6676190 6676231 6676234 6676235 6676238 6676239 6676240 6676251 6676257 6676258 6676259 6676260 6676271 6676277 6676278 6676279 6676280 6676281 6676282 6676289 6676290 6676291 6676292 6676293 6676294 6676299 6676300 6676301 6676302 6676303 6676304
kennametal.com
Solid Carbide End Mills HARVI I TE • Radiused • 4 Flutes • Necked • Weldon® Shank
TURNING
™
first choice
alternate choice
P M K N S H
MILLING
HARVI I TE • Radiused • 4 Flutes • Necked • Weldon Shank • Metric
kennametal.com
D1 6,00 6,00 8,00 8,00 10,00 10,00 10,00 10,00 12,00 12,00 12,00 12,00 12,00 16,00 16,00 16,00 16,00 16,00 16,00 20,00 20,00 20,00 20,00 20,00 20,00 25,00 25,00 25,00 25,00 25,00 25,00
D 6,00 6,00 8,00 8,00 10,00 10,00 10,00 10,00 12,00 12,00 12,00 12,00 12,00 16,00 16,00 16,00 16,00 16,00 16,00 20,00 20,00 20,00 20,00 20,00 20,00 25,00 25,00 25,00 25,00 25,00 25,00
D3 5,64 5,64 7,52 7,52 9,40 9,40 9,40 9,40 11,28 11,28 11,28 11,28 11,28 15,04 15,04 15,04 15,04 15,04 15,04 18,80 18,80 18,80 18,80 18,80 18,80 24,00 24,00 24,00 24,00 24,00 24,00
Ap1 max 9,00 9,00 12,00 12,00 15,00 15,00 15,00 15,00 18,00 18,00 18,00 18,00 18,00 24,00 24,00 24,00 24,00 24,00 24,00 30,00 30,00 30,00 30,00 30,00 30,00 37,50 37,50 37,50 37,50 37,50 37,50
L3 18,00 18,00 24,00 24,00 30,00 30,00 30,00 30,00 36,00 36,00 36,00 36,00 36,00 48,00 48,00 48,00 48,00 48,00 48,00 60,00 60,00 60,00 60,00 60,00 60,00 75,00 75,00 75,00 75,00 75,00 75,00
L 63,00 63,00 68,00 68,00 76,00 76,00 76,00 76,00 83,00 83,00 83,00 83,00 83,00 100,00 100,00 100,00 100,00 100,00 100,00 115,00 115,00 115,00 115,00 115,00 115,00 135,00 135,00 135,00 135,00 135,00 135,00
R 0,50 1,00 0,50 1,00 0,50 1,00 2,00 3,00 0,50 1,00 2,00 3,00 4,00 0,50 1,00 2,00 3,00 4,00 6,00 0,50 1,00 2,00 3,00 4,00 6,00 0,50 1,00 2,00 3,00 4,00 6,00
KCSM15 6676232 6676233 6676236 6676237 6676253 6676254 6676255 6676256 6676272 6676273 6676274 6676275 6676276 6676283 6676284 6676285 6676286 6676287 6676288 6676295 6676296 6676297 6676298 6687140 6687151 6676305 6687152 6687153 6687154 6676306 6676307
B155
HOLEMAKING
catalogue number H1TE4RA0600N009HBR050M H1TE4RA0600N009HBR100M H1TE4RA0800N012HBR050M H1TE4RA0800N012HBR100M H1TE4RA1000N015HBR050M H1TE4RA1000N015HBR100M H1TE4RA1000N015HBR200M H1TE4RA1000N015HBR300M H1TE4RA1200N018HBR050M H1TE4RA1200N018HBR100M H1TE4RA1200N018HBR200M H1TE4RA1200N018HBR300M H1TE4RA1200N018HBR400M H1TE4RA1600N024HBR050M H1TE4RA1600N024HBR100M H1TE4RA1600N024HBR200M H1TE4RA1600N024HBR300M H1TE4RA1600N024HBR400M H1TE4RA1600N024HBR600M H1TE4RA2000N030HBR050M H1TE4RA2000N030HBR100M H1TE4RA2000N030HBR200M H1TE4RA2000N030HBR300M H1TE4RA2000N030HBR400M H1TE4RA2000N030HBR600M H1TE4RA2500N038HBR050M H1TE4RA2500N038HBR100M H1TE4RA2500N038HBR200M H1TE4RA2500N038HBR300M H1TE4RA2500N038HBR400M H1TE4RA2500N038HBR600M
TOOLING SYSTEMS
order number 6676232 6676233 6676236 6676237 6676253 6676254 6676255 6676256 6676272 6676273 6676274 6676275 6676276 6676283 6676284 6676285 6676286 6676287 6676288 6676295 6676296 6676297 6676298 6687140 6687151 6676305 6687152 6687153 6687154 6676306 6676307
Solid Carbide End Mills
TURNING
HARVI™ I TE • Square End • 4 Flutes • Necked • Plain Shank
first choice
alternate choice
P M K N S H
order number 6769547 6769548 6769549 6769563 6769564 6769565 6769566 6769567 6769568 6769569 6769581
catalogue number H1TE4SE0400N011HAM H1TE4SE0500N013HAM H1TE4SE0600N013HAM H1TE4SE0800N016HAM H1TE4SE1000N022HAM H1TE4SE1200N026HAM H1TE4SE1400N026HAM H1TE4SE1600N032HAM H1TE4SE1800N035HAM H1TE4SE2000N038HAM H1TE4SE2500N045HAM
D1 4,00 5,00 6,00 8,00 10,00 12,00 14,00 16,00 18,00 20,00 25,00
D 6,00 6,00 6,00 8,00 10,00 12,00 14,00 16,00 18,00 20,00 25,00
D3 3,76 4,70 5,64 7,52 9,40 11,28 13,16 15,04 16,92 18,80 24,00
Ap1 max 11,00 13,00 13,00 16,00 22,00 26,00 26,00 32,00 35,00 38,00 45,00
L3 16,00 18,00 18,00 24,00 30,00 36,00 42,00 48,00 54,00 60,00 75,00
L 57,00 57,00 57,00 63,00 72,00 83,00 83,00 92,00 92,00 104,00 121,00
KCPM15 6769547 6769548 6769549 6769563 6769564 6769565 6769566 6769567 6769568 6769569 6769581
TOOLING SYSTEMS
HOLEMAKING
MILLING
HARVI I TE • Square End • 4 Flutes • Necked • Plain Shank • Metric
B156
kennametal.com
Solid Carbide End Mills HARVI I TE • Square End • 4 Flutes • Necked • Weldon® Shank
TURNING
™
first choice
alternate choice
P M K N S H
catalogue number H1TE4SE0400N011HBM H1TE4SE0500N013HBM H1TE4SE0600N013HBM H1TE4SE0800N016HBM H1TE4SE1000N022HBM H1TE4SE1200N026HBM H1TE4SE1400N026HBM H1TE4SE1600N032HBM H1TE4SE1800N035HBM H1TE4SE2000N038HBM H1TE4SE2500N045HBM
D1 4,00 5,00 6,00 8,00 10,00 12,00 14,00 16,00 18,00 20,00 25,00
D 6,00 6,00 6,00 8,00 10,00 12,00 14,00 16,00 18,00 20,00 25,00
D3 3,76 4,70 5,64 7,52 9,40 11,28 13,16 15,04 16,92 18,80 24,00
Ap1 max 11,00 13,00 13,00 16,00 22,00 26,00 26,00 32,00 35,00 38,00 45,00
L3 16,00 18,00 18,00 24,00 30,00 36,00 42,00 48,00 54,00 60,00 75,00
L 57,00 57,00 57,00 63,00 72,00 83,00 83,00 92,00 92,00 104,00 121,00
KCPM15 6769586 6769587 6769588 6769589 6769590 6769591 6769592 6769593 6769594 6769595 6769596
TOOLING SYSTEMS
HOLEMAKING
order number 6769586 6769587 6769588 6769589 6769590 6769591 6769592 6769593 6769594 6769595 6769596
MILLING
HARVI I TE • Square End • 4 Flutes • Necked • Weldon Shank • Metric
kennametal.com
B157
Solid Carbide End Mills
TURNING
HARVI™ I TE • Chamfered • 4 Flutes • Short • Plain Shank
first choice
alternate choice
P M K N S H
order number 6769611 6769613 6769614 6769615 6769616 6769617 6769619 6769620 6769621 6769622 6769623
catalogue number H1TE4CH0400S008HAM H1TE4CH0500S009HAM H1TE4CH0600S010HAM H1TE4CH0800S012HAM H1TE4CH1000S014HAM H1TE4CH1200S016HAM H1TE4CH1400S018HAM H1TE4CH1600S022HAM H1TE4CH1800S024HAM H1TE4CH2000S026HAM H1TE4CH2500S030HAM
D1 4,00 5,00 6,00 8,00 10,00 12,00 14,00 16,00 18,00 20,00 25,00
D 6,00 6,00 6,00 8,00 10,00 12,00 14,00 16,00 18,00 20,00 25,00
Ap1 max 8,00 9,00 10,00 12,00 14,00 16,00 18,00 22,00 24,00 26,00 30,00
L 54,00 54,00 54,00 58,00 66,00 73,00 75,00 82,00 92,00 92,00 121,00
BCH 0,15 0,15 0,15 0,20 0,25 0,25 0,25 0,35 0,35 0,35 0,35
KCPM15 6769611 6769613 6769614 6769615 6769616 6769617 6769619 6769620 6769621 6769622 6769623
TOOLING SYSTEMS
HOLEMAKING
MILLING
HARVI I TE • Chamfered • 4 Flutes • Short • Plain Shank • Metric
B158
kennametal.com
Solid Carbide End Mills HARVI I TE • Chamfered • 4 Flutes • Short • Weldon® Shank
TURNING
™
first choice
alternate choice
P M K N S H
catalogue number H1TE4CH0400S008HBM H1TE4CH0500S009HBM H1TE4CH0600S010HBM H1TE4CH0800S012HBM H1TE4CH1000S014HBM H1TE4CH1200S016HBM H1TE4CH1400S018HBM H1TE4CH1600S022HBM H1TE4CH1800S024HBM H1TE4CH2000S026HBM H1TE4CH2500S030HBM
D1 4,00 5,00 6,00 8,00 10,00 12,00 14,00 16,00 18,00 20,00 25,00
D 6,00 6,00 6,00 8,00 10,00 12,00 14,00 16,00 18,00 20,00 25,00
Ap1 max 8,00 9,00 10,00 12,00 14,00 16,00 18,00 22,00 24,00 26,00 30,00
L 54,00 54,00 54,00 58,00 66,00 73,00 75,00 82,00 92,00 92,00 121,00
BCH 0,15 0,15 0,15 0,20 0,25 0,25 0,25 0,35 0,35 0,35 0,35
KCPM15 6769629 6769630 6769631 6769632 6769633 6769634 6769635 6769636 6769637 6769638 6769639
TOOLING SYSTEMS
HOLEMAKING
order number 6769629 6769630 6769631 6769632 6769633 6769634 6769635 6769636 6769637 6769638 6769639
MILLING
HARVI I TE • Chamfered • 4 Flutes • Short • Weldon Shank • Metric
kennametal.com
B159
Solid Carbide End Mills
TURNING
HARVI™ I TE • Square End • 4 Flutes • Short • Plain Shank
first choice
alternate choice
P M K N S H
MILLING
HARVI I TE • Square End • 4 Flutes • Short • Plain Shank • Metric
catalogue number H1TE4SE0400S008HAM H1TE4SE0500S009HAM H1TE4SE0600S010HAM H1TE4SE0800S012HAM H1TE4SE1000S014HAM H1TE4SE1200S016HAM H1TE4SE1400S018HAM H1TE4SE1600S022HAM H1TE4SE1800S024HAM H1TE4SE2000S026HAM H1TE4SE2500S030HAM
D1 4,00 5,00 6,00 8,00 10,00 12,00 14,00 16,00 18,00 20,00 25,00
D 6,00 6,00 6,00 8,00 10,00 12,00 14,00 16,00 18,00 20,00 25,00
Ap1 max 8,00 9,00 10,00 12,00 14,00 16,00 18,00 22,00 24,00 26,00 30,00
L 54,00 54,00 54,00 58,00 66,00 73,00 75,00 82,00 92,00 92,00 121,00
KCPM15 6769682 6769683 6769684 6769685 6769686 6769687 6769688 6769689 6769690 6769701 6769702
TOOLING SYSTEMS
HOLEMAKING
order number 6769682 6769683 6769684 6769685 6769686 6769687 6769688 6769689 6769690 6769701 6769702
B160
kennametal.com
Solid Carbide End Mills HARVI I TE • Square End • 4 Flutes • Short • Weldon® Shank
TURNING
™
first choice
alternate choice
P M K N S H
catalogue number H1TE4SE0400S008HBM H1TE4SE0500S009HBM H1TE4SE0600S010HBM H1TE4SE0800S012HBM H1TE4SE1000S014HBM H1TE4SE1200S016HBM H1TE4SE1400S018HBM H1TE4SE1600S022HBM H1TE4SE1800S024HBM H1TE4SE2000S026HBM H1TE4SE2500S030HBM
D1 4,00 5,00 6,00 8,00 10,00 12,00 14,00 16,00 18,00 20,00 25,00
D 6,00 6,00 6,00 8,00 10,00 12,00 14,00 16,00 18,00 20,00 25,00
Ap1 max 8,00 9,00 10,00 12,00 14,00 16,00 18,00 22,00 24,00 26,00 30,00
L 54,00 54,00 54,00 58,00 66,00 73,00 75,00 82,00 92,00 92,00 121,00
KCPM15 6769709 6769710 6769711 6769712 6769713 6769714 6769715 6769716 6769717 6769718 6769719
TOOLING SYSTEMS
HOLEMAKING
order number 6769709 6769710 6769711 6769712 6769713 6769714 6769715 6769716 6769717 6769718 6769719
MILLING
HARVI I TE • Square End • 4 Flutes • Short • Weldon Shank • Metric
kennametal.com
B161
Solid Carbide End Mills HARVI™ I TE • 4 Flutes • Application Data
MILLING
TURNING
Side Milling (A) and Slotting (B) Material Group 0 1 2 P 3 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 1 H 2
A ap 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1
B ae 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1
Recommended feed per tooth (fz = mm/z) for side milling (A). For slotting (B), reduce fz by 20%.
KCPM15–KCSM15
ap 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,0 x D1 1,0 x D1 1,0 x D1 1,0 x D1 0,75 x D1 0,75 x D1 0,5 x D1 1,25 x D1 1,0 x D1 1,0 x D1
Cutting Speed — vc m/min min Start max 150 175 200 150 175 200 140 165 190 120 140 160 90 120 150 60 80 100 50 65 75 90 100 115 60 70 80 60 65 70 120 135 150 110 125 140 110 120 130 50 70 90 50 65 80 25 30 40 50 55 60 80 110 140 70 90 120
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
4,0 5,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0 25,0 0,031 0,040 0,048 0,066 0,079 0,091 0,102 0,111 0,119 0,125 0,136 0,031 0,040 0,048 0,066 0,079 0,091 0,102 0,111 0,119 0,125 0,136 0,031 0,040 0,048 0,066 0,079 0,091 0,102 0,111 0,119 0,125 0,136 0,026 0,033 0,040 0,055 0,067 0,077 0,087 0,096 0,104 0,111 0,125 0,024 0,030 0,036 0,049 0,059 0,069 0,077 0,084 0,091 0,097 0,107 0,021 0,027 0,032 0,044 0,053 0,062 0,070 0,077 0,083 0,089 0,100 0,018 0,022 0,027 0,037 0,044 0,051 0,057 0,063 0,067 0,071 0,078 0,026 0,033 0,040 0,055 0,067 0,077 0,087 0,096 0,104 0,111 0,125 0,021 0,027 0,032 0,044 0,053 0,062 0,070 0,077 0,083 0,089 0,100 0,018 0,022 0,027 0,037 0,044 0,051 0,057 0,063 0,067 0,071 0,078 0,031 0,040 0,048 0,066 0,079 0,091 0,102 0,111 0,119 0,125 0,136 0,026 0,033 0,040 0,055 0,067 0,077 0,087 0,096 0,104 0,111 0,125 0,021 0,027 0,032 0,044 0,053 0,062 0,070 0,077 0,083 0,089 0,100 0,026 0,033 0,040 0,055 0,067 0,077 0,087 0,096 0,104 0,111 0,125 0,021 0,027 0,032 0,044 0,053 0,062 0,070 0,077 0,083 0,089 0,100 0,014 0,018 0,021 0,029 0,035 0,041 0,046 0,051 0,055 0,059 0,067 0,017 0,023 0,028 0,040 0,049 0,057 0,064 0,071 0,076 0,082 0,092 0,024 0,030 0,036 0,049 0,059 0,069 0,077 0,084 0,091 0,097 0,107 0,018 0,022 0,027 0,037 0,044 0,051 0,057 0,063 0,067 0,071 0,078
HARVI I TE • 4 Flutes • Adjustment factor for feed and speed calculation
HOLEMAKING
To calculate application specific cutting data, please use KV coefficient table to the right for adaptation of cutting speed and KFz for feed respectively. Vc new = Vc * Kv Fz new = IPT * KFz
Ae/D 0,50% 1,00% 1,60% 2,00% 4,00% 5,00% 8,00% 10,00% 20,00% 30,00% 40,00% 50,00% Speed factor
Kv
2,9
2,85
2,8
2
1,5
1,45
1,4
1,35
1,25
1,2
1
1
Feed factor
KFz
2,8
2,6
2,5
2,4
2,3
2,2
2
1,7
1,25
1,02
1
1
Calculation example: Application: D = 20mm; M2 material group; Ae = 2mm Cutting data recommendation: Vc = 80 m/min; fz = 0,089mm/th Adjustment coefficients: Ae = 2mm equals 10,0%; Kv = 1,35; KFz = 1,7
TOOLING SYSTEMS
Final cutting data recommendation: Vc new = 80 * 1,35 = 108 m/min Fz new = 0,089 * 1,7 = 0,15mm/th
B162
kennametal.com
Solid Carbide End Mills HARVI I TE • Application Data • Ramping ™
Helical Interpolation/ Ramping KCPM15–KCSM15
Recommended feed per tooth (fz = mm/z) for Helical Interpolation and Ramping — fz x 2
Cutting Speed — vc m/min
Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 1 H 2
Max Depth 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,0 x D1 1,0 x D1 1,0 x D1 1,0 x D1 0,75 x D1 0,75 x D1 0,5 x D1 1,25 x D1 1,0 x D1 1,0 x D1
min 150 150 140 120 90 60 50 90 60 60 120 110 110 50 50 25 50 80 70
Start 175 175 165 140 120 80 65 100 70 65 135 125 120 70 65 30 55 110 90
max 200 200 190 160 150 100 75 115 80 70 150 140 130 90 80 40 60 140 120
mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
4,0 4,6– 7,6 0,031 0,031 0,031 0,026 0,024 0,021 0,018 0,026 0,021 0,018 0,031 0,026 0,021 0,026 0,021 0,014 0,017 0,024 0,018
5,0 5,8– 9,5 0,040 0,040 0,040 0,033 0,030 0,027 0,022 0,033 0,027 0,022 0,040 0,033 0,027 0,033 0,027 0,018 0,023 0,030 0,022
6,0 6,9– 11,4 0,048 0,048 0,048 0,040 0,036 0,032 0,027 0,040 0,032 0,027 0,048 0,040 0,032 0,040 0,032 0,021 0,028 0,036 0,027
8,0 9,2– 15,2 0,066 0,066 0,066 0,055 0,049 0,044 0,037 0,055 0,044 0,037 0,066 0,055 0,044 0,055 0,044 0,029 0,040 0,049 0,037
10,0 11,5– 19,0 0,079 0,079 0,079 0,067 0,059 0,053 0,044 0,067 0,053 0,044 0,079 0,067 0,053 0,067 0,053 0,035 0,049 0,059 0,044
12,0 13,8– 22,8 0,091 0,091 0,091 0,077 0,069 0,062 0,051 0,077 0,062 0,051 0,091 0,077 0,062 0,077 0,062 0,041 0,057 0,069 0,051
14,0 16,1– 26,6 0,102 0,102 0,102 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,102 0,087 0,070 0,087 0,070 0,046 0,064 0,077 0,057
16,0 18,4– 30,4 0,111 0,111 0,111 0,096 0,084 0,077 0,063 0,096 0,077 0,063 0,111 0,096 0,077 0,096 0,077 0,051 0,071 0,084 0,063
18,0 20,7– 34,2 0,119 0,119 0,119 0,104 0,091 0,083 0,067 0,104 0,083 0,067 0,119 0,104 0,083 0,104 0,083 0,055 0,076 0,091 0,067
20,0 23,0– 38,0 0,125 0,125 0,125 0,111 0,097 0,089 0,071 0,111 0,089 0,071 0,125 0,111 0,089 0,111 0,089 0,059 0,082 0,097 0,071
25,0 28,8– 47,5 0,136 0,136 0,136 0,125 0,107 0,100 0,078 0,125 0,100 0,078 0,136 0,125 0,100 0,125 0,100 0,067 0,092 0,107 0,078
TURNING
Diameter — D1 [Ømin—Ømax] for helical interpolation mm
MILLING
0°–15°
Helical Interpolation/ Ramping KCPM15–KCSM15
Recommended feed per tooth (fz = mm/z) for Helical Interpolation and Ramping — fz x 2
Cutting Speed — vc m/min
Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 1 H 2
Max Depth 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,0 x D1 1,0 x D1 1,0 x D1 1,0 x D1 0,75 x D1 0,75 x D1 0,5 x D1 1,25 x D1 1,0 x D1 1,0 x D1
kennametal.com
min 150 150 140 120 90 60 50 90 60 60 120 110 110 50 50 25 50 80 70
Start 165 165 155 130 105 70 55 95 65 62 130 120 115 60 55 27 52 95 80
max 175 175 165 140 120 80 65 100 70 65 135 125 120 70 65 30 55 110 90
mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
4,0 4,6– 7,6 0,023 0,023 0,023 0,019 0,018 0,016 0,013 0,019 0,016 0,013 0,023 0,019 0,016 0,019 0,016 0,010 0,013 0,018 0,013
5,0 5,8– 9,5 0,030 0,030 0,030 0,025 0,022 0,020 0,017 0,025 0,020 0,017 0,030 0,025 0,020 0,025 0,020 0,013 0,017 0,022 0,017
6,0 6,9– 11,4 0,036 0,036 0,036 0,030 0,027 0,024 0,020 0,030 0,024 0,020 0,036 0,030 0,024 0,030 0,024 0,016 0,021 0,027 0,020
8,0 9,2– 15,2 0,050 0,050 0,050 0,041 0,037 0,033 0,028 0,041 0,033 0,028 0,050 0,041 0,033 0,041 0,033 0,022 0,030 0,037 0,028
10,0 11,5– 19,0 0,059 0,059 0,059 0,050 0,045 0,040 0,033 0,050 0,040 0,033 0,059 0,050 0,040 0,050 0,040 0,026 0,037 0,045 0,033
12,0 13,8– 22,8 0,068 0,068 0,068 0,058 0,051 0,046 0,038 0,058 0,046 0,038 0,068 0,058 0,046 0,058 0,046 0,031 0,043 0,051 0,038
14,0 16,1– 26,6 0,076 0,076 0,076 0,065 0,058 0,052 0,043 0,065 0,052 0,043 0,076 0,065 0,052 0,065 0,052 0,035 0,048 0,058 0,043
16,0 18,4– 30,4 0,083 0,083 0,083 0,072 0,063 0,058 0,047 0,072 0,058 0,047 0,083 0,072 0,058 0,072 0,058 0,038 0,053 0,063 0,047
18,0 20,7– 34,2 0,089 0,089 0,089 0,078 0,068 0,062 0,050 0,078 0,062 0,050 0,089 0,078 0,062 0,078 0,062 0,042 0,057 0,068 0,050
20,0 23,0– 38,0 0,094 0,094 0,094 0,083 0,073 0,067 0,053 0,083 0,067 0,053 0,094 0,083 0,067 0,083 0,067 0,045 0,061 0,073 0,053
25,0 28,8– 47,5 0,102 0,102 0,102 0,094 0,080 0,075 0,059 0,094 0,075 0,059 0,102 0,094 0,075 0,094 0,075 0,051 0,069 0,080 0,059
B163
HOLEMAKING
Diameter — D1 [Ømin—Ømax] for helical interpolation mm
TOOLING SYSTEMS
15°–30°
Solid Carbide End Mills HARVI™ I TE • Application Data • Ramping and Plunging
Helical Interpolation/ Ramping KCPM15–KCSM15
MILLING
TURNING
30°–45°
Cutting Speed — vc m/min
HOLEMAKING
Diameter — D1 [Ømin—Ømax] for helical interpolation mm
Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 1 H 2
Max Depth 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,0 x D1 1,0 x D1 1,0 x D1 1,0 x D1 0,75 x D1 0,75 x D1 0,5 x D1 1,25 x D1 1,0 x D1 1,0 x D1
min 140 140 140 105 90 70 55 75 50 45 110 100 90 80 55 20 35 75 65
Start 150 150 150 115 100 75 60 85 55 50 120 110 100 85 60 25 40 80 70
max 165 165 165 120 110 80 65 90 60 55 130 120 110 90 65 28 45 85 75
Plunging/Drilling
TOOLING SYSTEMS
Recommended feed per tooth (fz = mm/z) for Helical Interpolation and Ramping — fz x 2
Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 1 H 2
B164
Max Depth 1,5 x D 1,5 x D 1,5 x D 1xD 1xD 0,5 x D 0,5 x D 0,75 x D 0,5 x D 0,5 x D 1,5 x D 1xD 1xD 0,3 x D 0,1 x D 0,1 x D 0,2 x D 0,3 x D 0,2 x D
Applicable 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 嘷 嘷 嘷 嘷 嘷 嘷
Coolant Preferred Required Required Required Required Required Required Required Required Required Preferred Required Required Required Required Required Required Required Required
mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
4,0 4,6– 7,6 0,019 0,019 0,019 0,015 0,014 0,013 0,011 0,015 0,013 0,011 0,019 0,015 0,013 0,015 0,013 0,008 0,010 0,014 0,011
5,0 5,8– 9,5 0,024 0,024 0,024 0,020 0,018 0,016 0,013 0,020 0,016 0,013 0,024 0,020 0,016 0,020 0,016 0,011 0,014 0,018 0,013
6,0 6,9– 11,4 0,029 0,029 0,029 0,024 0,022 0,019 0,016 0,024 0,019 0,016 0,029 0,024 0,019 0,024 0,019 0,013 0,017 0,022 0,016
8,0 9,2– 15,2 0,040 0,040 0,040 0,033 0,030 0,026 0,022 0,033 0,026 0,022 0,040 0,033 0,026 0,033 0,026 0,017 0,024 0,030 0,022
10,0 11,5– 19,0 0,048 0,048 0,048 0,040 0,036 0,032 0,027 0,040 0,032 0,027 0,048 0,040 0,032 0,040 0,032 0,021 0,029 0,036 0,027
12,0 13,8– 22,8 0,055 0,055 0,055 0,046 0,041 0,037 0,031 0,046 0,037 0,031 0,055 0,046 0,037 0,046 0,037 0,025 0,034 0,041 0,031
14,0 16,1– 26,6 0,061 0,061 0,061 0,052 0,046 0,042 0,034 0,052 0,042 0,034 0,061 0,052 0,042 0,052 0,042 0,028 0,038 0,046 0,034
16,0 18,4– 30,4 0,067 0,067 0,067 0,058 0,051 0,046 0,038 0,058 0,046 0,038 0,067 0,058 0,046 0,058 0,046 0,031 0,042 0,051 0,038
18,0 20,7– 34,2 0,071 0,071 0,071 0,062 0,055 0,050 0,040 0,062 0,050 0,040 0,071 0,062 0,050 0,062 0,050 0,033 0,046 0,055 0,040
20,0 23,0– 38,0 0,075 0,075 0,075 0,067 0,058 0,053 0,043 0,067 0,053 0,043 0,075 0,067 0,053 0,067 0,053 0,036 0,049 0,058 0,043
KCPM15–KCSM15
Recommended feed per revolution (fn =mm/rev) for Plunging and Drilling
Cutting Speed — vc m/min
D1 — Diameter
min 140 140 140 105 90 70 55 75 50 45 110 100 90 80 55 20 35 75 65
Start max mm 4,0 150 165 fn 0,040 150 165 fn 0,040 150 165 fn 0,040 115 120 fn 0,028 100 110 fn 0,028 75 80 fn 0,018 60 65 fn 0,018 85 90 fn 0,028 55 60 fn 0,018 50 55 fn 0,018 120 130 fn 0,040 110 120 fn 0,028 100 110 fn 0,028 85 90 fn 0,028 60 65 fn 0,018 25 28 fn 0,012 40 45 fn 0,018 80 85 fn 0,028 70 75 fn 0,018
5,0 0,045 0,045 0,045 0,033 0,033 0,020 0,020 0,033 0,020 0,020 0,045 0,033 0,033 0,033 0,020 0,015 0,020 0,033 0,020
6,0 0,055 0,055 0,055 0,040 0,040 0,025 0,025 0,040 0,025 0,025 0,055 0,040 0,040 0,040 0,025 0,018 0,025 0,040 0,025
8,0 0,065 0,065 0,065 0,050 0,050 0,035 0,035 0,050 0,035 0,035 0,065 0,050 0,050 0,050 0,035 0,022 0,035 0,050 0,035
10,0 0,080 0,080 0,080 0,060 0,060 0,040 0,040 0,060 0,040 0,040 0,080 0,060 0,060 0,060 0,040 0,028 0,040 0,060 0,040
12,0 0,095 0,095 0,095 0,070 0,070 0,050 0,050 0,070 0,050 0,050 0,095 0,070 0,070 0,070 0,050 0,033 0,050 0,070 0,050
14,0 0,110 0,110 0,110 0,085 0,085 0,055 0,055 0,085 0,055 0,055 0,110 0,085 0,085 0,085 0,055 0,040 0,055 0,085 0,055
16,0 0,120 0,120 0,120 0,100 0,100 0,065 0,065 0,100 0,065 0,065 0,120 0,100 0,100 0,100 0,065 0,045 0,065 0,100 0,065
18,0 0,140 0,140 0,140 0,110 0,110 0,075 0,075 0,110 0,075 0,075 0,140 0,110 0,110 0,110 0,075 0,050 0,075 0,110 0,075
20,0 0,160 0,160 0,160 0,125 0,125 0,085 0,085 0,125 0,085 0,085 0,160 0,125 0,125 0,125 0,085 0,060 0,085 0,125 0,085
25,0 28,8– 47,5 0,082 0,082 0,082 0,075 0,064 0,060 0,047 0,075 0,060 0,047 0,082 0,075 0,060 0,075 0,060 0,040 0,055 0,064 0,047
25,0 0,180 0,180 0,180 0,150 0,150 0,100 0,100 0,150 0,100 0,100 0,180 0,150 0,150 0,150 0,100 0,070 0,100 0,150 0,100
kennametal.com
Solid Carbide End Mills HARVI I TE • Application Information • Causes and Remedies for Milling Problems ™
Steels (P0-P5). Stainless steels (M1-M3). Cast iron (K1-K3). High-temp alloys (S1-S4). Hardened materials (H1-H2).
Cutting Speed
• Refer to application data recommendation.
Feed Rate
• Refer to application data recommendation. • Works in same feed rate range as standard 4FL high-versatility tools, for productivity advantage follow application recommendation.
Depth of Cut
• Refer to application data recommendation.
Coolant
• External coolant preferred for steel, stainless, high-temp alloys, and hardened materials. • Pressurized air applicable for carbon steels. • Minimal quantity lubrication (MQL) and dry applicable for carbon steels.
Adaptation
• • • •
Roughing Application
• Yes.
Finishing Application
• Yes.
Milling Strategy
• Traditional milling (full slotting, high Ae side and shoulder milling). • High velocity milling (dynamic milling, trochoidal milling).
Application Range
• • • • • • •
Engineered Solutions
• Available upon request.
Reconditioning Service
• Full reconditioning available with Kennametal reconditioning procedures. • Check services under Kennametal website for detailed information.
TURNING
Materials to Cut
• • • • •
Hydraulic chuck with or without sleeve preferred. Weldon® adaptor for Weldon shank tools preferred for high Ap/high Ae applications, but not recommended for finishing applications. High-performance collet (HPMC) or milling power chucks applicable. Shrink adaptor applicable.
REMEDIES
• Tool pullout.
• High axial forces. • Wrong adaptor. • Unadapted application data.
• Use Weldon chuck if applicable or adaptor with higher clamping force. • Reduce feed per tooth.
• Unevenly colored chips when slotting deep (>1.25 x D).
• Not enough coolant in cutting zone.
• Adjust coolant method to improve coolant in cutting zone.
• Sudden breakage when milling dry in Shrink Fit or hydraulic adaptor.
• Tool is too hot and loses fit in adaptor.
• Check temperature on adaptor/spindle. • Improve coolant provision or reduce cutting speed; eventually change to HPMC or Weldon, if applicable.
• Material build-up on cutting edge.
• Cold welding of material at cutting edge.
• Increase coolant in cutting zone. • Decrease cutting speed.
• High flank wear.
• Unadapted application data. • High tool runout.
• Decrease feed rate. • Check tool runout.
• Chipping on tool.
• • • • •
• Adjust to recommended speeds and feeds. • Adjust coolant method to improve coolant in cutting zone. • Check runout; eventually change to more stable adaptor. • Adjust clamping to clamp on uncoated area only. • Minimise overhang length.
kennametal.com
Unadapted application data. Insufficient coolant. High tool runout. Unstable adaptor. Clamping on coating area.
B165
HOLEMAKING
CAUSE
TOOLING SYSTEMS
PROBLEM
MILLING
Full slotting. Shoulder milling. Peel milling and HPC techniques. Centre cutting. Linear ramping at unlimited angle and 90° plunging. Ramping into stainless and high-temperature alloys limited by coolant configuration. Helical interpolation.
HARVI II ™
High-Performance Solid Carbide End Mills Primary Application The HARVI II system is designed to provide maximum metal removal rates with five unequally spaced flutes for roughing and finishing operations in side milling, slotting, and profiling. A wide range of diameters and corner configurations, such as chamfer, radii, and sharp edges, are available from stock.
• 1 x D slotting in titanium and stainless steels with five unequally spaced flutes. • Roughing and finishing with one tool. • KCPM15™ Beyond™ grade for long tool life.
Features and Benefits Advanced Technology
Customisation
• Five unequally spaced flutes for chatter-free machining at high feed rates. • Proprietary parabolic core design increases stability. • Ramping up to 3°. • 1 x D full slotting capability in: — Titanium — Stainless steel
• Intermediate diameters available. • Expanded length of tool and increased length of cut possible. • Chip divider geometry reduces power consumption and improves chip formation in difficult-to-cut materials. • Ball-nose version available. • Internal coolant axial and radial available. • Various shanks and non-standard coatings available. • Multiple steps possible.
Tailored Grades • KCPM15 Beyond grade for outstanding wear protection in stainless steel to mitigate crater, depth-of-cut notching, and flank wear. • Universal KC643M™ grade suitable for cutting steel, cast iron, stainless steel (wet), and titanium (wet).
B166
Extensive Standard Offering • Diameter range 4–25mm. • Corner radii in necked and non-necked offering.
kennametal.com
MILLING
TURNING
High-feed roughing and finishing with one tool at highest length of cut.
HOLEMAKING
Unequal Flute Spacing Reduces vibrations. Improves surface finish.
KCPM15™ Beyond™ Grade Excellent performance up to 52 HRC. Optimised for steel and stainless steel machining.
kennametal.com
38° Helix Angle Roughing and finishing.
KC643M™ AlTiN Grade
TOOLING SYSTEMS
Proprietary Core Design Improves tool stability.
Universal usage. For highest tool life.
B167
High-Performance Solid Carbide End Mills • HARVI™ HARVI II • UCDE • Unequal Flute Spacing
• Single tool for both roughing and finishing operations for fewer setups. • Unequal flute spacing minimises chatter for smoother machining. • Ramping up to 3º.
TURNING
• Kennametal standard dimensions. • Non-centre cutting. • Five-flute geometry enables slotting up to 1 x D. End Mill Tolerances D1 3 >3–6 >6–10 >10–18 >18–30
tolerance e8 -0,014/-0,028 -0,020/-0,038 -0,025/-0,047 -0,032/-0,059 -0,040/-0,073
D 3 >3–6 >6–10 >10–18 >18–30
tolerance h6 +0/-0,006 +0/-0,008 +0/-0,009 +0/-0,011 +0/-0,013
UCDE • 5-Flute • Metric first choice
alternate choice
MILLING
order # 4046284 4046288 4046291 4046374 4046377 4046380 4046383 4046386 4046389 4046392 4046395 4046398 4046401
catalogue # UCDE0400A5ARA UCDE0500A5ARA UCDE0600A5ARA UCDE0700A5ARA UCDE0800A5ARA UCDE0900A5ARA UCDE1000A5ARA UCDE1200A5ARA UCDE1400A5ARA UCDE1600A5ARA UCDE1800A5ARA UCDE2000A5ARA UCDE2500A5ARA
D1 4,00 5,00 6,00 7,00 8,00 9,00 10,00 12,00 14,00 16,00 18,00 20,00 25,00
D 6,00 6,00 6,00 8,00 8,00 10,00 10,00 12,00 14,00 16,00 18,00 20,00 25,00
Ap1 max 11,00 13,00 13,00 16,00 19,00 19,00 22,00 26,00 26,00 32,00 32,00 38,00 45,00
L 55,00 57,00 57,00 63,00 63,00 72,00 72,00 83,00 83,00 92,00 92,00 104,00 121,00
R 0,25 0,25 0,40 0,40 0,50 0,50 0,50 0,75 0,75 0,75 0,75 0,75 0,75
TOOLING SYSTEMS
HOLEMAKING
grade KCPM15 KCPM15
D1
B168
kennametal.com
High-Performance Solid Carbide End Mills • HARVI™ HARVI II • UDDE • Unequal Flute Spacing • With Neck
• Kennametal standard dimensions. • Non-centre cutting. • Ramping up to 3°. • Optimised geometry for titanium machining. • Unequal flute spacing minimises chatter for smoother machining. TURNING
• Single tool for both roughing and finishing operations requiring fewer setups. End Mill Tolerances
• Five-flute geometry enables slotting up to 1 x D. D1 3 >3–6 >6–10 >10–18 >18–30
D3
tolerance e8 -0,014 / -0,028 -0,020 / -0,038 -0,025 / -0,047 -0,032 / -0,059 -0,040 / -0,073
D 3 >3–6 >6–10 >10–18 >18–30
tolerance h6 +0 / -0,006 +0 / -0,008 +0 / -0,009 +0 / -0,011 +0 / -0,013
first choice
alternate choice
MILLING
UDDE • 5-Flute with Neck • Metric
grade KC643M KC643M
kennametal.com
D1 6,00 6,00 6,00 8,00 8,00 8,00 10,00 10,00 10,00 10,00 12,00 12,00 12,00 12,00 14,00 14,00 16,00 16,00 16,00 16,00 16,00 16,00 20,00 20,00 20,00 20,00 20,00 20,00 25,00 25,00 25,00 25,00 25,00 25,00
D 6,00 6,00 6,00 8,00 8,00 8,00 10,00 10,00 10,00 10,00 12,00 12,00 12,00 12,00 14,00 14,00 16,00 16,00 16,00 16,00 16,00 16,00 20,00 20,00 20,00 20,00 20,00 20,00 25,00 25,00 25,00 25,00 25,00 25,00
D3 5,64 5,64 5,64 7,52 7,52 7,52 9,40 9,40 9,40 9,40 11,28 11,28 11,28 11,28 13,15 13,15 15,04 15,04 15,04 15,04 15,04 15,04 18,80 18,80 18,80 18,80 18,80 18,80 23,50 23,50 23,50 23,50 23,50 23,50
Ap1 max 13,00 13,00 13,00 19,00 19,00 19,00 22,00 22,00 22,00 22,00 26,00 26,00 26,00 26,00 26,00 26,00 32,00 32,00 32,00 32,00 32,00 32,00 38,00 38,00 38,00 38,00 38,00 38,00 45,00 45,00 45,00 45,00 45,00 45,00
L3 18,00 18,00 18,00 24,00 24,00 24,00 30,00 30,00 30,00 30,00 36,00 36,00 36,00 36,00 42,00 42,00 48,00 48,00 48,00 48,00 48,00 48,00 60,00 60,00 60,00 60,00 60,00 60,00 75,00 75,00 75,00 75,00 75,00 75,00
L 63,00 63,00 63,00 76,00 76,00 76,00 76,00 76,00 76,00 76,00 83,00 83,00 83,00 83,00 84,00 84,00 100,00 100,00 100,00 100,00 100,00 100,00 115,00 115,00 115,00 115,00 115,00 115,00 135,00 135,00 135,00 135,00 135,00 135,00
R 0,50 1,00 1,50 0,50 1,00 2,00 0,50 1,00 2,00 2,50 0,50 1,00 2,00 3,00 0,50 3,00 0,50 1,00 2,00 3,00 4,00 6,00 0,50 1,00 2,00 3,00 4,00 6,00 0,50 1,00 2,00 3,00 4,00 6,00
HOLEMAKING
catalogue # UDDE0600A5ARA UDDE0600A5ARB UDDE0600A5ARC UDDE0800A5ARA UDDE0800A5ARB UDDE0800A5ARC UDDE1000A5ARA UDDE1000A5ARB UDDE1000A5ARC UDDE1000A5ARD UDDE1200A5ARA UDDE1200A5ARB UDDE1200A5ARC UDDE1200A5ARD UDDE1400A5ARA UDDE1400A5ARD UDDE1600A5ARA UDDE1600A5ARB UDDE1600A5ARC UDDE1600A5ARD UDDE1600A5ARE UDDE1600A5ARP UDDE2000A5ARA UDDE2000A5ARB UDDE2000A5ARC UDDE2000A5ARD UDDE2000A5ARE UDDE2000A5ARP UDDE2500A5ARA UDDE2500A5ARB UDDE2500A5ARC UDDE2500A5ARD UDDE2500A5ARE UDDE2500A5ARP
TOOLING SYSTEMS
order # 3524486 3524487 3524488 3524490 3524491 3524492 3524514 3524515 3524516 3524517 3524519 3524520 3524521 3524522 3873932 3874035 3524524 3524525 3524526 3524527 3524528 6063443 3524530 3524531 3524532 3524533 3524534 6063444 3524536 3524537 3524538 3524539 3524540 6063445
B169
High-Performance Solid Carbide End Mills • HARVI™ Application Data
MILLING
TURNING
HARVI II • UCDE • Unequal Flute Spacing
Side Milling (A) and Slotting (B) A Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 2 K 3 1 2 S 3 4 H 1
ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 10%.
KCPM15
ap 1xD 1xD 1xD 1xD 0,75 x D 1xD 0,75 x D 1xD 1xD 1xD 1xD 1xD 1xD 0,3 x D 0,3 x D 0,3 x D 1xD 0,75 x D
Cutting Speed — vc m/min min max 150 200 150 200 140 190 120 160 90 150 60 100 50 75 90 115 60 80 60 70 120 150 110 140 110 130 – – – – – – – – 80 140
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
5,0 0,036 0,036 0,036 0,030 0,027 0,024 0,020 0,030 0,024 0,020 0,036 0,030 0,024 0,030 0,016 0,016 0,021 0,027
6,0 0,044 0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,019 0,026 0,033
8,0 0,060 0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,026 0,037 0,045
10,0 0,072 0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,032 0,045 0,054
12,0 0,083 0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,037 0,052 0,062
14,0 0,092 0,092 0,092 0,079 0,070 0,063 0,052 0,079 0,063 0,052 0,092 0,079 0,063 0,079 0,042 0,042 0,058 0,070
16,0 0,101 0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,046 0,064 0,077
18,0 0,108 0,108 0,108 0,095 0,083 0,076 0,061 0,095 0,076 0,061 0,108 0,095 0,076 0,095 0,050 0,050 0,069 0,083
20,0 0,114 0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,054 0,074 0,088
25,0 0,124 0,124 0,124 0,114 0,098 0,091 0,071 0,114 0,091 0,071 0,124 0,114 0,091 0,114 0,061 0,061 0,084 0,098
NOTE: Those guidelines may require variations to achieve optimum results. Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.
HOLEMAKING
HARVI II • UDDE • Unequal Flute Spacing
TOOLING SYSTEMS
Side Milling (A) and Slotting (B) Material Group 5 P 6 1 2 K 3 1 2 S 3 4 H 1
A ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
KC643M B
ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D
ap 1xD 0,75 x D 1xD 1xD 1xD 0,3 x D 0,3 x D 0,3 x D 1xD 0,75 x D
Cutting Speed — vc m/min min max mm 60 100 fz 50 75 fz 120 150 fz 110 140 fz 110 130 fz 50 90 fz 25 40 fz 25 40 fz 50 60 fz 80 140 fz
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 10%. D1 — Diameter 6,0 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,019 0,026 0,033
8,0 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,026 0,037 0,045
10,0 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,032 0,045 0,054
12,0 0,056 0,047 0,083 0,07 0,056 0,07 0,037 0,037 0,052 0,062
14,0 0,063 0,052 0,092 0,079 0,063 0,079 0,042 0,042 0,058 0,070
16,0 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,046 0,064 0,077
18,0 0,076 0,061 0,108 0,095 0,076 0,095 0,050 0,050 0,069 0,083
20,0 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,054 0,074 0,088
25,0 0,091 0,071 0,124 0,114 0,091 0,114 0,061 0,061 0,084 0,098
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly on > 12mm diameter. Side milling applications — for longest reach (L3) tools, reduce Ae by 30%. Slot milling applications — for longest reach (L3) tools, reduce Ae by 30%.
B170
kennametal.com
TURNING
CAS — Customer Application Support
Get Fast and Reliable Answers to Your Toughest Problems Our CAS Team is the metalworking industry’s leading help desk resource for tooling application solutions and problem resolution.
Easy Access to Proven Metalworking Expertise! Kennametal Application Engineers assist customers and engineering groups throughout the world with expert tool selection and application recommendations for the entire range of Kennametal tooling.
Language
CAS Hotline
Email MILLING
Originating Country USA Mexico
English Spanish
800 835 3668 1800 253 0758
na.techsupport@kennametal.com na.techsupport@kennametal.com
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na.techsupport@kennametal.com
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eu.techsupport@kennametal.com eu.techsupport@kennametal.com na.techsupport@kennametal.com na.techsupport@kennametal.com eu.techsupport@kennametal.com eu.techsupport@kennametal.com na.techsupport@kennametal.com eu.techsupport@kennametal.com eu.techsupport@kennametal.com na.techsupport@kennametal.com eu.techsupport@kennametal.com eu.techsupport@kennametal.com eu.techsupport@kennametal.com na.techsupport@kennametal.com na.techsupport@kennametal.com eu.techsupport@kennametal.com
Asia Pacific
Australia India Japan Korea (South) Malaysia New Zealand Singapore Taiwan Thailand
English English English English English English English English English
1800 666 667 1 800 103 5227 03 3820 2855 +82 2 2100 6100 1800 812 990 0800 450 941 1800 6221031 0800 666 197 1800 4417820
ap-kmt.techsupport@kennametal.com in.techsupport@kennametal.com ap-kmt.techsupport@kennametal.com ap-kmt.techsupport@kennametal.com ap-kmt.techsupport@kennametal.com ap-kmt.techsupport@kennametal.com ap-kmt.techsupport@kennametal.com ap-kmt.techsupport@kennametal.com ap-kmt.techsupport@kennametal.com
HOLEMAKING
North America
Numbers shown only serve the originating country listed.
kennametal.com
B171
TOOLING SYSTEMS
Region
HARVI II Long ™
High-Performance Solid Carbide End Mills Primary Application The HARVI II Long system is designed for machining titanium, steels, and stainless steels with excellent surface finishes at maximum Metal Removal Rates (MRR). The extended cutting length enables the HARVI II Long system to machine deep pockets with thin walls in semi-finishing and finishing operations. It also reduces the number of cuts when machining wing profiles for the aerospace industry.
• Up to 5 x D side milling finishing operations in titanium and stainless steels. • Exceptionally straight walls. • Universal KC643M™ grade for long tool life.
Features and Benefits Advanced Technology
Customisation
• Five unequally spaced flutes for chatter-free machining at high feed rates, improving surface finish and tool life. • 5 x D lengths for reduced number of cuts. • Innovative core design increases stability for exceptionally straight walls. • Improved feed rate in corner machining operations versus conventional cutters.
• Intermediate diameters available. • Chip divider geometry available for reduced power consumption and improved chip formation in difficult-to-cut materials. • Internal coolant axial, as well as radial, available. • Various shank options and non-standard coatings available.
Extensive Standard Offering Tailored Grades
• Diameter range 6–25mm. • Various corner radii in stock.
• Universal KC643M grade suitable for cutting steel, cast iron, stainless steel (wet), and titanium (wet).
B172
kennametal.com
KC643M™ AlTiN Grade Universal usage. For highest tool life.
kennametal.com
Unequal Flute Spacing Reduces vibrations. Improves surface finish.
TOOLING SYSTEMS
Innovative Core Design Improves tool stability and wall straightness.
HOLEMAKING
MILLING
TURNING
5 x D lengths of cut without reduced feed rates when machining corners.
43° Helix Angle Improves results and machining of corners.
B173
High-Performance Solid Carbide End Mills • HARVI™ HARVI II • UGDE • 5 x D Length of Cut
• For finishing and semi-finishing applications. • Unequal flute spacing minimises chatter for smoother machining. • Non-centre cutting.
TURNING
• Kennametal standard dimensions.
Ap1 max
End Mill Tolerances
D1
D
Rε L
D1 3 >3–6 >6–10 >10–18 >18–30
tolerance e8 -0,014 / -0,028 -0,020 / -0,038 -0,025 / -0,047 -0,032 / -0,059 -0,040 / -0,073
D 3 >3–6 >6–10 >10–18 >18–30
tolerance h6 +0 / -0,006 +0 / -0,008 +0 / -0,009 +0 / -0,011 +0 / -0,013
MILLING
HARVI II • UGDE • 5 x D Lengths of Cut
first choice
alternate choice
TOOLING SYSTEMS
HOLEMAKING
grade KC643M KC643M order # 4124327 4124328 4124329 4124343 4124344 4124345 4124350 4124351 4124352 4124353 4124358 4124359 4124360 4124361 4156132 4124367 4124368 4124369 4124370 4124371 6063449 4124377 4124378 4124379 4124380 4124381 6063450 4124387 4124388 4124390 4124391 6063471
B174
catalogue # UGDE0600A5BRA UGDE0600A5BRB UGDE0600A5BRC UGDE0800A5BRA UGDE0800A5BRB UGDE0800A5BRC UGDE1000A5BRA UGDE1000A5BRB UGDE1000A5BRC UGDE1000A5BRD UGDE1200A5BRA UGDE1200A5BRB UGDE1200A5BRC UGDE1200A5BRD UGDE1400A5BRD UGDE1600A5BRA UGDE1600A5BRB UGDE1600A5BRC UGDE1600A5BRD UGDE1600A5BRE UGDE1600A5BRP UGDE2000A5BRA UGDE2000A5BRB UGDE2000A5BRC UGDE2000A5BRD UGDE2000A5BRE UGDE2000A5BRP UGDE2500A5BRA UGDE2500A5BRB UGDE2500A5BRD UGDE2500A5BRE UGDE2500A5BRP
D1 6,00 6,00 6,00 8,00 8,00 8,00 10,00 10,00 10,00 10,00 12,00 12,00 12,00 12,00 14,00 16,00 16,00 16,00 16,00 16,00 16,00 20,00 20,00 20,00 20,00 20,00 20,00 25,00 25,00 25,00 25,00 25,00
D 6,00 6,00 6,00 8,00 8,00 8,00 10,00 10,00 10,00 10,00 12,00 12,00 12,00 12,00 14,00 16,00 16,00 16,00 16,00 16,00 16,00 20,00 20,00 20,00 20,00 20,00 20,00 25,00 25,00 25,00 25,00 25,00
Ap1 max 30,00 30,00 30,00 40,00 40,00 40,00 50,00 50,00 50,00 50,00 60,00 60,00 60,00 60,00 70,00 80,00 80,00 80,00 80,00 80,00 80,00 100,00 100,00 100,00 100,00 100,00 100,00 125,00 125,00 125,00 125,00 125,00
L 76,00 76,00 76,00 87,00 87,00 87,00 100,00 100,00 100,00 100,00 125,00 125,00 125,00 125,00 120,00 141,00 141,00 141,00 141,00 141,00 141,00 166,00 166,00 166,00 166,00 166,00 166,00 190,00 190,00 190,00 190,00 190,00
R 0,20 0,50 1,00 0,20 0,50 1,00 0,50 1,00 2,00 2,50 0,50 1,00 2,00 2,50 3,00 1,00 2,00 2,50 3,00 4,00 6,00 1,00 2,00 2,50 3,00 4,00 6,00 1,00 2,00 3,00 4,00 6,00
kennametal.com
High-Performance Solid Carbide End Mills • HARVI™ Application Data
HARVI II • UGDE • Unequal Flute Spacing • 5 x D Lengths of Cut
ap Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max
ae 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D*
Recommended feed per tooth (fz = mm/th) for side milling (A). D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
6,0 0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,036 0,019 0,026 0,033
8,0 0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,050 0,026 0,037 0,045
10,0 0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,061 0,032 0,045 0,054
12,0 0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,070 0,037 0,052 0,062
14,0 0,092 0,092 0,079 0,070 0,063 0,052 0,079 0,063 0,052 0,092 0,079 0,063 0,079 0,079 0,042 0,058 0,070
16,0 0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,087 0,046 0,064 0,077
20,0 0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,101 0,054 0,074 0,088
25,0 0,124 0,124 0,114 0,098 0,091 0,071 0,114 0,091 0,071 0,124 0,114 0,091 0,114 0,114 0,061 0,084 0,098
TURNING
A Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1
KC643M Cutting Speed — vc m/min min max 300 400 280 380 240 320 180 300 120 200 100 150 180 230 120 160 120 140 240 300 220 260 200 260 100 180 100 180 50 80 100 120 160 280
MILLING
Side Milling (A)
TOOLING SYSTEMS
HOLEMAKING
* For the above cutting data, do not exceed an overall ae of 0,8mm. NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machinining centres, please adjust parameters accordingly on >12mm diameter.
D1
kennametal.com
B175
HARVI III ™
High-Performance Solid Carbide End Mills Primary Application The HARVI III system takes high-performance profiling, semi-finishing, and finishing to the next level. These end mills are designed to provide maximum metal removal rates in titanium and stainless steel while achieving supreme surface conditions. A wide range of diameters and corner radii are available from stock.
• Outstanding metal removal rates increase productivity. • Longest tool life due to eccentric relief grind and proprietary KCSM15™ Beyond™ grade. • Increased process safety with Safe-Lock™ shanks.
Features and Benefits Advanced Technology
Customisation
• Six unequally spaced flutes for chatter-free machining at high feed rates. • Lower cutting forces and pressure on cutting edge through tailored axial and radial rake angles. • Eccentric relief design increases tool life through higher edge stability. • Proprietary tapered core provides highest tool stability in roughing and finishing operations. • Centre cutting design for higher flexibility as well as radial and axial finishing pass after roughing operation.
• Engineered solutions, including ball nose versions, are available upon request.
Extensive Standard Offering • Diameter ranges 12–25mm. • Necked and corner radii offering.
Tailored Grades • KCSM15 Beyond grade for exceptional tool life in titanium and stainless steels.
B176
kennametal.com
MILLING
TURNING
Maximum metal removal rates in machining titanium and stainless steel with supreme surfaces.
Unequal Flute Spacing Reduces vibrations. Improves surface finish.
Safe-Lock™ Shank Prevents end mill pullout. Enables higher feed rates. 38° Helix Angle Roughing and finishing.
Eccentric Relief Grind Improves edge stability. Enables higher feed rates.
TOOLING SYSTEMS
Centre Cutting Enables axial movement for finish pass. Expands ramping capabilities.
HOLEMAKING
Proprietary Core Design Improves tool stability.
KCSM15™ Beyond™ Grade Highest tool life. Enables higher cutting speeds. Optimised for titanium machining.
®
®
kennametal.com
B177
High-Performance Solid Carbide End Mills • HARVI™ HARVI III • UJDE • Unequal Flute Spacing • With Eccentric Relief Grind and Neck
• Kennametal standard dimensions. • Centre cutting. • Optimised geometry for titanium machining.
TURNING
• Unequal flute spacing minimises chatter for smoother machining. • Single tool for both roughing and finishing operations requiring fewer setups.
End Mill Tolerances D1 3 >3–6 >6–10 >10–18 >18–30
tolerance e8 -0,014 / -0,028 -0,020 / -0,038 -0,025 / -0,047 -0,032 / -0,059 -0,040 / -0,073
D 3 >3–6 >6–10 >10–18 >18–30
tolerance h6 +0 / -0,006 +0 / -0,008 +0 / -0,009 +0 / -0,011 +0 / -0,013
MILLING
UJDE • 6 Flute with Eccentric Relief Grind and Neck • Metric
first choice
alternate choice
order # 5350332 5350333 5350348 5350349 5350350 5350352 5350644 5350645 5350646 5350647 5350648
catalogue # UJDE1200E6AQE UJDE1200E6AQG UJDE1600E6AQE UJDE1600E6AQG UJDE1600E6AQK UJDE1600E6AQN UJDE2000E6AQE UJDE2000E6AQG UJDE2000E6AQK UJDE2000E6AQM UJDE2000E6AQN
D1 12,00 12,00 16,00 16,00 16,00 16,00 20,00 20,00 20,00 20,00 20,00
D 12,00 12,00 16,00 16,00 16,00 16,00 20,00 20,00 20,00 20,00 20,00
D3 11,28 11,28 15,04 15,04 15,04 15,04 18,80 18,80 18,80 18,80 18,80
Ap1 max 26,00 26,00 32,00 32,00 32,00 32,00 38,00 38,00 38,00 38,00 38,00
L3 36,00 36,00 48,00 48,00 48,00 48,00 60,00 60,00 60,00 60,00 60,00
L 83,00 83,00 100,00 100,00 100,00 100,00 115,00 115,00 115,00 115,00 115,00
R 0,50 1,00 0,50 1,00 2,00 4,00 0,50 1,00 2,00 3,00 4,00
TOOLING SYSTEMS
HOLEMAKING
grade KCSM15 KCSM15
D1
B178
kennametal.com
High-Performance Solid Carbide End Mills • HARVI™ Application Data
HARVI III • UJDE • Unequal Flute Spacing • Roughing • With Neck
Material Group 4 P 5 1 M 2 3 1 2 S 3 4 H 1
A ap Ap max Ap max Ap max Ap max Ap max Ap max Ap max Ap max Ap max Ap max
ae 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D
KCSM15 Cutting Speed — vc m/min min max 90 150 60 100 90 115 60 80 60 70 50 90 25 40 25 40 50 60 80 140
Recommended feed per tooth (fz = mm/th) for side milling (A). D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz
12,0 0,062 0,056 0,070 0,056 0,047 0,070 0,037 0,037 0,052 0,062
16,0 0,077 0,070 0,087 0,070 0,057 0,087 0,046 0,046 0,064 0,077
18,0 0,083 0,076 0,095 0,076 0,061 0,095 0,050 0,050 0,069 0,083
20,0 0,088 0,081 0,101 0,081 0,065 0,101 0,054 0,054 0,074 0,088
TURNING
Side Milling (A)
MILLING
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.
HARVI III • UJDE • Unequal Flute Spacing • Finishing • With Neck
Material Group 4 P 5 1 M 2 3 1 2 S 3 4 1 H 2
A ap Ap max Ap max Ap max Ap max Ap max Ap max Ap max Ap max Ap max Ap max Ap max
ae 0,06 x D 0,06 x D 0,06 x D 0,06 x D 0,06 x D 0,06 x D 0,06 x D 0,06 x D 0,06 x D 0,06 x D 0,06 x D
KCSM15 Cutting Speed — vc m/min min max 171 285 114 190 171 218,5 114 152 114 133 95 171 47,5 76 47,5 76 95 114 152 266 133 228
Recommended feed per tooth (fz = mm/th) for side milling (A). D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz
12,0 0,075 0,067 0,084 0,067 0,056 0,084 0,045 0,045 0,062 0,075 0,056
14,0 0,084 0,076 0,095 0,076 0,062 0,095 0,050 0,050 0,070 0,084 0,062
16,0 0,092 0,084 0,105 0,084 0,068 0,105 0,056 0,056 0,077 0,092 0,068
18,0 0,099 0,091 0,113 0,091 0,073 0,113 0,060 0,060 0,083 0,099 0,073
20,0 0,106 0,097 0,121 0,097 0,078 0,121 0,065 0,065 0,089 0,106 0,078
HOLEMAKING
Side Milling (A)
TOOLING SYSTEMS
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.
kennametal.com
B179
High-Performance Solid Carbide Roughing End Mills Primary Application High-performance roughers can be applied in a wide range of workplace materials such as steels, stainless steels, cast irons, and in certain cases, hardened materials. Tailored roughing profiles reduce cutting forces to the necessary level or combine roughing and semi-finishing for fewer tool changes. • High-performance universal tools for almost all cutting materials. • Lower cutting forces and spindle power consumption. • Centre cutting for plunging, ramping, profiling, high-feed slotting, and side milling.
Features and Benefits Advanced Technology
Customisation
• Up to full length of cut for: — Slotting — Side milling — Profiling — Semi-finishing • Various roughing profiles available for the right balance between cutting forces, feed rates, and surface quality.
• Intermediate diameters available. • Corner radii for near-shape roughing operations available. • Various shank options, including the Safe-Lock™ system by HAIMER®, and non-standard coatings available.
Tailored Grades
Extensive Standard Offering • Diameter ranges 4–25mm. • Weldon® shank for maximum torque transmission.
• From proprietary KCPM15™ Beyond™ grade for outstanding wear to uncoated tools suitable for a variety of workpiece materials.
B180
kennametal.com
Chipbreaker Profile
Flat Shallow Profile
Cord Profile
Ra 0,5–0,8 μm Rz 4–6 μm
Ra 1,5–2,5 μm Rz 10–15 μm
Ra 2,5–3,5 μm Rz 20–25 μm
Ra 12–14 μm Rz 90–110 μm
kennametal.com
TOOLING SYSTEMS
Power Consumption
Surface Roughness
Finishing
HOLEMAKING
MILLING
TURNING
Highest metal removal rates — even on unstable machines or workpiece clamping.
B181
High-Performance Solid Carbide End Mills • Roughing F3BH-F4BJ-F5BJ...WS-WM-WL-WX
• Kennametal standard dimensions. • Centre cutting.
TURNING
• Cord profile.
detail X
End Mill Tolerances D1 3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance d11 -0,020/-0,080 -0,030/-0,105 -0,040/-0,130 -0,050/0,160 -0,065/-0,195
D 3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance h6 +0/-0,006 +0/-0,008 +0/-0,009 +0/-0,011 +0/-0,013
MILLING
F3BH-F4BJ-F5BJ...WS-WM-WL-WX • Metric
first choice
alternate choice
order # 4047065 4047066 4047067 4047068 4047070 4047069 4047071 4047072 4047074 4047073 4047075 4047076 4047077 4047078 4047079 4047080
catalogue # F3BH0400BWS20L110 F3BH0500BWS20L130 F3BH0600BWS20L080 F3BH0600BWS20L130 F3BH0800BWS20L110 F3BH0800BWM20L160 F4BJ1000BWM20L130 F4BJ1000BWM20L220 F4BJ1200BWM20L160 F4BJ1200BWL20L260 F4BJ1400BWL20L260 F4BJ1600BWL20L190 F4BJ1600BWL20L320 F4BJ2000BWL20L220 F4BJ2000BWX20L380 F5BJ2500BWX20L450
D1 4,00 5,00 6,00 6,00 8,00 8,00 10,00 10,00 12,00 12,00 14,00 16,00 16,00 20,00 20,00 25,00
D 6,00 6,00 6,00 6,00 8,00 8,00 10,00 10,00 12,00 12,00 14,00 16,00 16,00 20,00 20,00 25,00
Ap1 max 11,00 13,00 8,00 13,00 11,00 16,00 13,00 22,00 16,00 26,00 26,00 19,00 32,00 22,00 38,00 45,00
L 55,00 57,00 54,00 57,00 58,00 63,00 66,00 72,00 73,00 83,00 83,00 82,00 92,00 92,00 104,00 121,00
BCH 0,30 0,30 0,30 0,30 0,30 0,30 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50
ZU 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 5
TOOLING SYSTEMS
HOLEMAKING
grade KCPM15 KCPM15
D1
B182
kennametal.com
High-Performance Solid Carbide End Mills • Roughing RUDC.. • With Neck
• Kennametal standard dimensions. • Centre cutting.
TURNING
• Flat shallow profile.
End Mill Tolerances detail X
D1 3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance d11 -0,020/-0,080 -0,030/-0,105 -0,040/-0,130 -0,050/-0,160 -0,065/-0,195
D 3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance h6 +/0/0,006 0/0,008 0/0,009 0/0,011 0/0,013
first choice
alternate choice
MILLING
RUDC.. • With Neck • Metric
catalogue # RUDC0400B3BN RUDC0500B3BN RUDC0600B3BN RUDC0800B3BN RUDC1000B4BN RUDC1200B4BN RUDC1400B4BN RUDC1600B4BN RUDC1800B4BN RUDC2000B4BN RUDC2500B5BN
D1 4,00 5,00 6,00 8,00 10,00 12,00 14,00 16,00 18,00 20,00 25,00
D 6,00 6,00 6,00 8,00 10,00 12,00 14,00 16,00 18,00 20,00 25,00
D3 3,60 4,60 5,50 7,50 9,50 11,00 13,00 15,00 17,00 19,00 24,00
length of cut Ap1 max 8,00 13,00 13,00 16,00 22,00 26,00 26,00 32,00 32,00 38,00 45,00
L3 21,00 21,00 21,00 27,00 32,00 38,00 38,00 44,00 44,00 54,00 65,00
length L 57,00 57,00 57,00 63,00 72,00 83,00 83,00 92,00 92,00 104,00 121,00
BCH 0,30 0,30 0,30 0,30 0,50 0,50 0,50 0,50 0,50 0,50 0,50
ZU 3 3 3 3 4 4 4 4 4 4 5
TOOLING SYSTEMS
order # 5357041 5357042 5357043 5357044 5357045 5357046 5357047 5357048 5357049 5357090 5357091
HOLEMAKING
grade KCPM15 KCPM15
kennametal.com
B183
High-Performance Solid Carbide End Mills • Roughing Application Data
Side Milling (A) and Slotting (B) Material Group 0 1 2 P 3 4 5 1 M 2 3 1 K 2 3 H 1
A ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B ae 0,5 x D 0,5 x D 0,5 x D 0,4 x D 0,3 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,5 x D 0,4 x D 0,4 x D 0,3 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
KCPM15
ap 1xD 1xD 1xD 0,75 x D 0,3 x D 0,75 x D 0,75 x D 0,75 x D 0,75 x D 1xD 1xD 1xD 0,3 x D
Cutting Speed — vc m/min min max 150 200 150 200 140 190 120 160 90 150 60 100 90 115 60 80 60 70 120 150 110 140 110 130 80 140
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz
4,0 0,024 0,024 0,024 0,020 0,018 0,016 0,020 0,016 0,014 0,024 0,020 0,016 0,018
5,0 0,031 0,031 0,031 0,025 0,023 0,021 0,025 0,021 0,017 0,031 0,025 0,021 0,023
6,0 0,037 0,037 0,037 0,031 0,028 0,025 0,031 0,025 0,021 0,037 0,031 0,025 0,028
8,0 0,051 0,051 0,051 0,043 0,038 0,034 0,043 0,034 0,029 0,051 0,043 0,034 0,038
10,0 0,061 0,061 0,061 0,051 0,046 0,041 0,051 0,041 0,034 0,061 0,051 0,041 0,046
12,0 0,070 0,070 0,070 0,060 0,053 0,048 0,060 0,048 0,040 0,070 0,060 0,048 0,053
14,0 0,079 0,079 0,079 0,067 0,060 0,054 0,067 0,054 0,044 0,079 0,067 0,054 0,060
16,0 0,086 0,086 0,086 0,074 0,065 0,059 0,074 0,059 0,048 0,086 0,074 0,059 0,065
18,0 0,092 0,092 0,092 0,080 0,070 0,064 0,080 0,064 0,052 0,092 0,080 0,064 0,070
20,0 0,097 0,097 0,097 0,086 0,075 0,069 0,086 0,069 0,055 0,097 0,086 0,069 0,075
25,0 0,105 0,105 0,105 0,097 0,083 0,077 0,097 0,077 0,060 0,105 0,097 0,077 0,083
NOTE: Those guidelines may require variations to achieve optimum results. Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.
TOOLING SYSTEMS
HOLEMAKING
MILLING
TURNING
F3BH-F4BJ-F5BJ...WS-WM-WL-WX
B184
kennametal.com
High-Performance Solid Carbide End Mills • Roughing Application Data
Material Group 0 1 2 P 3 4 5 1 M 2 3 1 2 K 3 1 S 3 H 1
A ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B ae 0,5 x D 0,5 x D 0,5 x D 0,4 x D 0,3 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,5 x D 0,4 x D 0,4 x D 0,4 x D 0,3 x D 0,3 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 10%.
KCPM15
ap 1xD 1xD 1xD 0,75 x D 0,3 x D 0,75 x D 0,75 x D 0,75 x D 0,75 x D 1xD 1xD 1xD 0,75 x D 0,3 x D 0,3 x D
Cutting Speed — vc m/min min max 150 200 150 200 140 190 120 160 90 150 60 100 90 115 60 80 60 70 120 150 110 140 110 130 50 90 25 40 80 140
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
4,0 0,024 0,024 0,024 0,020 0,018 0,016 0,020 0,016 0,014 0,024 0,020 0,016 0,020 0,011 0,018
5,0 0,031 0,031 0,031 0,025 0,023 0,021 0,025 0,021 0,017 0,031 0,025 0,021 0,025 0,014 0,023
6,0 0,037 0,037 0,037 0,031 0,028 0,025 0,031 0,025 0,021 0,037 0,031 0,025 0,031 0,017 0,028
8,0 0,051 0,051 0,051 0,043 0,038 0,034 0,043 0,034 0,029 0,051 0,043 0,034 0,043 0,022 0,038
10,0 0,061 0,061 0,061 0,051 0,046 0,041 0,051 0,041 0,034 0,061 0,051 0,041 0,051 0,027 0,046
12,0 0,070 0,070 0,070 0,060 0,053 0,048 0,060 0,048 0,040 0,070 0,060 0,048 0,060 0,032 0,053
14,0 0,079 0,079 0,079 0,067 0,060 0,054 0,067 0,054 0,044 0,079 0,067 0,054 0,067 0,036 0,060
16,0 0,086 0,086 0,086 0,074 0,065 0,059 0,074 0,059 0,048 0,086 0,074 0,059 0,074 0,039 0,065
18,0 0,092 0,092 0,092 0,080 0,070 0,064 0,080 0,064 0,052 0,092 0,080 0,064 0,080 0,043 0,070
20,0 0,097 0,097 0,097 0,086 0,075 0,069 0,086 0,069 0,055 0,097 0,086 0,069 0,086 0,046 0,075
25,0 0,105 0,105 0,105 0,097 0,083 0,077 0,097 0,077 0,060 0,105 0,097 0,077 0,097 0,052 0,083
MILLING
Side Milling (A) and Slotting (B)
TURNING
RUDC.. • With Neck • Metric
TOOLING SYSTEMS
HOLEMAKING
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.
kennametal.com
B185
MaxiMet
™
Primary Application The MaxiMet system provides extraordinary metal removal rates and combines roughing and finishing operations with any aluminium plunging, slotting, and profiling application. Its proprietary flute geometry is designed for high stiffness and improved chip evacuation, and generates exceptional wall to floor perpendicularity in thin-wall applications. To ensure a superior floor surface finish, the MaxiMet front geometry is equipped with a wiper facet grind. • Use only one tool for roughing and finishing operations. • Slotting depths up to 1 x D as well as side milling up to 0.5 x D radial and 1.5 x D axial engagement. • Unequal flute spacing for chatter-free performance with the 3-flute series. • Multiple corner radii and extended neck configurations available as standard.
Features and Benefits Advanced Technology
Customisation
• Increase output with fewer tool changes and increased metal removal rates. • No specific tools for roughing and finishing necessary. • Fewer passes due to 1 x D slotting capability. • Perfect for MQL (minimum quantity lubrication) methods.
• Intermediate diameters available. • Custom solutions available for machining titanium and other high-temperature alloys. • Internal coolant axial and radial available. • Various shank options and non-standard coatings available.
Extensive Standard Offering Tailored Grades • K600 uncoated grade for longest tool life in aluminium and other non-ferrous materials.
B186
• Diameter ranges 1,5 to 25mm. • Extended neck for long-reach applications and radii and sharp corner configurations.
kennametal.com
Wiper Facet Grind For improved floor finish.
kennametal.com
Innovative Heel and Core Design Stabilises the cutting edges. 38° and 45° Helix End Mill Versions For roughing and finishing operations.
TOOLING SYSTEMS
Centre Cutting For plunging and ramping.
HOLEMAKING
MILLING
TURNING
Solid carbide end mills for high metal removal rates and superior surface finishes in aluminium.
Unequal Flute Spacing Reduces vibrations to improve surface finish.
B187
High-Performance Solid Carbide End Mills • Aluminium MaxiMet™ • ABDF • Wiper Facet
• Kennametal standard dimensions. • Centre cutting. • Effective in thin wall applications.
TURNING
• Wiper facet, special end gash, and flute geometry provide better surface finishes. • Unique geometry delivers maximum metal removal rates.
D1 <6mm >6mm
End Mill Tolerances D1 tolerance D tolerance DIN e8 DIN h6 DIN h6 DIN h6
ABDF • Wiper Facet first choice
alternate choice
MILLING
order # 3637552 3637553 3637554 3637555 3637556 3637557 3637558 3637559 3637560 3637561 3637562 3637563 3637564 3637565
catalogue # ABDF0150A2AS ABDF0200A2AS ABDF0250A2AS ABDF0300A2AS ABDF0400A2AS ABDF0500A2AS ABDF0600A2AS ABDF0800A2AS ABDF1000A2AS ABDF1200A2AS ABDF1400A2AS ABDF1600A2AS ABDF1800A2AS ABDF2000A2AS
D1 1,50 2,00 2,50 3,00 4,00 5,00 6,00 8,00 10,00 12,00 14,00 16,00 18,00 20,00
D 3,00 3,00 3,00 3,00 4,00 6,00 6,00 8,00 10,00 12,00 14,00 16,00 18,00 20,00
Ap1 max 6,00 8,00 9,00 12,00 12,00 14,00 16,00 20,00 22,00 25,00 32,00 32,00 38,00 38,00
L 38,00 38,00 38,00 38,00 50,00 50,00 50,00 63,00 76,00 76,00 83,00 89,00 100,00 104,00
TOOLING SYSTEMS
HOLEMAKING
K600 grade K600
D1
B188
kennametal.com
High-Performance Solid Carbide End Mills • Aluminium MaxiMet™ • ABDE • Wiper Facet
• Kennametal standard dimensions. • Centre cutting. • Effective in thin wall applications. • Wiper facet, special end gash, and flute geometry provide better surface finishes.
TURNING
• Unique geometry delivers maximum metal removal rates.
D1 <6mm >6mm
End Mill Tolerances D1 tolerance D tolerance DIN e8 DIN h6 DIN h6 DIN h6
first choice
alternate choice
MILLING
ABDE • Wiper Facet
grade K600 K600 D1 3,00 4,00 5,00 6,00 8,00 10,00 12,00 14,00 16,00 18,00 20,00
D 3,00 4,00 5,00 6,00 8,00 10,00 12,00 14,00 16,00 18,00 20,00
Ap1 max 12,00 12,00 14,00 16,00 20,00 22,00 25,00 32,00 32,00 38,00 38,00
L 38,00 50,00 50,00 50,00 63,00 76,00 76,00 83,00 89,00 100,00 104,00
HOLEMAKING
catalogue # ABDE0300A3AS ABDE0400A3AS ABDE0500A3AS ABDE0600A3AS ABDE0800A3AS ABDE1000A3AS ABDE1200A3AS ABDE1400A3AS ABDE1600A3AS ABDE1800A3AS ABDE2000A3AS
TOOLING SYSTEMS
order # 3637429 3637430 3637431 3637432 3637463 3637464 3637465 3637466 3637467 3637468 3637469
D1
kennametal.com
B189
High Performance Solid Carbide End Mills • Aluminium MaxiMet™ • ABDE • Extended Neck • Wiper Facet
• Kennametal standard dimensions. • Centre cutting. • Effective in thin wall applications.
TURNING
• Wiper facet, special end gash, and flute geometry provide better surface finishes. • Unique geometry delivers maximum metal removal rates.
D1 <6mm >6mm
End Mill Tolerances D1 tolerance D tolerance DIN e8 DIN h6 DIN h6 DIN h6
ABDE • Wiper Facet • Extended Neck first choice
alternate choice
MILLING
TOOLING SYSTEMS
HOLEMAKING
grade K600 K600 order # 3637389 3637390 3637391 3637392 3637413 3637414 3637415 3637416 5414455 3637417 5414456 5414458 3637418 3637419 5414459 3637420 5414470 5414471 5414473 3637421 3637422 3637423 3637424 6066132 5414474 5414475 3637425 3637426 3637427 5414477 5414478 3637428 5414479
B190
catalogue # ABDE0600A3ARA ABDE0600A3ARB ABDE0600A3ARC ABDE0800A3ARA ABDE0800A3ARB ABDE0800A3ARC ABDE1000A3ARA ABDE1000A3ARB ABDE1000A3ARG ABDE1000A3ARC ABDE1000A3ARK ABDE1000A3ARN ABDE1200A3ARA ABDE1200A3ARB ABDE1200A3ARG ABDE1200A3ARC ABDE1200A3ARK ABDE1200A3ARM ABDE1200A3ARN ABDE1600A3ARA ABDE1600A3ARB ABDE1600A3ARC ABDE1600A3ARD ABDE1600A3ARL ABDE1600A3ARM ABDE1600A3ARN ABDE2000A3ARA ABDE2000A3ARB ABDE2000A3ARC ABDE2000A3ARK ABDE2000A3ARM ABDE2000A3ARD ABDE2500A3ARE
D1 6,00 6,00 6,00 8,00 8,00 8,00 10,00 10,00 10,00 10,00 10,00 10,00 12,00 12,00 12,00 12,00 12,00 12,00 12,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 20,00 20,00 20,00 20,00 20,00 20,00 25,00
D 6,00 6,00 6,00 8,00 8,00 8,00 10,00 10,00 10,00 10,00 10,00 10,00 12,00 12,00 12,00 12,00 12,00 12,00 12,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 20,00 20,00 20,00 20,00 20,00 20,00 25,00
Ap1 max 9,00 9,00 9,00 12,00 12,00 12,00 15,00 15,00 15,00 15,00 15,00 15,00 18,00 18,00 18,00 18,00 18,00 18,00 18,00 24,00 24,00 24,00 24,00 24,00 24,00 24,00 30,00 30,00 30,00 30,00 30,00 30,00 37,50
L 63,00 63,00 63,00 76,00 76,00 76,00 89,00 89,00 76,00 89,00 76,00 76,00 100,00 100,00 83,00 100,00 83,00 83,00 83,00 110,00 110,00 110,00 110,00 110,00 100,00 100,00 125,00 125,00 125,00 115,00 115,00 125,00 135,00
R 0,20 0,50 1,00 0,20 0,50 1,00 0,20 0,50 1,00 1,50 2,00 4,00 0,20 0,50 1,00 1,50 2,00 3,00 4,00 0,20 0,50 1,00 2,00 2,50 3,00 4,00 0,20 0,50 1,50 2,00 3,00 4,00 0,50
kennametal.com
High-Performance Solid Carbide End Mills • Aluminium Application Data
Side Milling (A) and Slotting (B) Material Group 1 2 N 3 4 5
A ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D
Feed per Tooth — fz information is for side milling (A). For slotting (B), reduce fz by 20%.
K600 B ap 1,0 x D 1,0 x D 1,0 x D 1,0 x D 1,0 x D
Cutting Speed — vc m/min min max 500 2000 500 1500 500 1500 400 750 250 1000
TURNING
ABDE... • ABDF...
D1 — Diameter mm fz fz fz fz fz
1,5 0,014 0,012 0,009 0,009 0,012
2,0 0,018 0,016 0,013 0,013 0,016
4,0 0,036 0,032 0,025 0,025 0,032
6,0 0,054 0,049 0,038 0,038 0,049
8,0 0,072 0,065 0,050 0,050 0,065
10,0 0,090 0,081 0,063 0,063 0,081
12,0 0,108 0,097 0,076 0,076 0,097
16,0 0,144 0,130 0,101 0,101 0,130
20,0 0,180 0,162 0,126 0,126 0,162
MILLING
NOTE: Those guidelines may require variations to achieve optimum results. For better surface finish, reduce feed per tooth. For cutting aluminium with high silicon, TiCN coating is recommended. Ap for milling machine with ceramic bearings spindle, multiply by 0,5. For better surface finish, reduce feed per tooth. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter. For tools with reach >3 x D, reduce fz by 20% For tools with reach >5 x D, reduce fz by 30%. For tools with reach >10 x D, reduce vc and fz by 30%.
ABDE... • Extended Neck
Material Group 1 2 N 3 4 5
A ap 1xD 1xD 1xD 1xD 1xD
B ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D
Feed per Tooth — fz information is for side milling (A). For slotting (B), reduce fz by 20%.
K600
ap 1,0 x D 1,0 x D 1,0 x D 1,0 x D 1,0 x D
Cutting Speed — vc m/min min max 500 2000 500 1500 500 1500 400 750 250 1000
D1 — Diameter mm fz fz fz fz fz
6,0 0,060 0,054 0,042 0,042 0,054
8,0 0,080 0,072 0,056 0,056 0,072
10,0 0,100 0,090 0,070 0,070 0,090
12,0 0,120 0,108 0,084 0,084 0,108
16,0 0,160 0,144 0,112 0,112 0,144
20,0 0,200 0,180 0,140 0,140 0,180
25,0 0,240 0,220 0,180 0,180 0,220
TOOLING SYSTEMS
NOTE: Those guidelines may require variations to achieve optimum results. For better surface finish, reduce feed per tooth. For cutting aluminium with high silicon, TiCN coating is recommended. Ap for milling machine with ceramic bearings spindle, multiply by 0,5. For better surface finish, reduce feed per tooth. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter. For tools with reach >3 x D, reduce fz by 20% For tools with reach >5 x D, reduce fz by 30%. For tools with reach >10 x D, reduce vc and fz by 30%.
HOLEMAKING
Side Milling (A) and Slotting (B)
D1
kennametal.com
B191
GOmill GP General Purpose Solid Carbide End Mills • 2 Flute ™
Primary Application The GOmill GP series offers plunging, slotting, and profiling with long tool life on a wide range of workpiece materials. They are designed to provide high Metal Removal Rates (MRR) and achieve good surface quality at an excellent cost-benefit ratio. A wide range of diameters and lengths are available with chamfered edge and ball nose as stocked standard.
• Roughing and finishing with one tool. • Excellent cost-benefit ratio. • Multilayer KC633M™ grades for high tool life.
Features and Benefits Advanced Technology • Roughing and finishing with one tool reduces tool changes and unnecessary tooling inventory. • Eccentric relief increases edge stability for longer tool life and better surface quality. • Eccentric relief eases regrinding and reduces reconditioning cost. • 2-flute design for unstable conditions and high flexibility.
Tailored Grades • Universal multilayer KC633M coating for cutting steel, cast iron, and stainless (wet).
B192
Customisation • Intermediate diameters available.
Extensive Standard Offering • Diameter range 2–20mm. • Chamfered edge and ball nose as standard offering.
kennametal.com
TURNING
Designed for roughing and finishing with one tool at a value price.
30º Helix Angle For roughing and finishing.
HOLEMAKING
Eccentric Relief Long tool life and economic regrinding.
MILLING
High Quality Substrate For increased tool life and MRR.
TOOLING SYSTEMS
Thick TiAlN PVD Coating High Metal Removal Rates (MRR) and tool life.
Dubbing For extended tool life. Centre Cutting For plunging and ramping.
kennametal.com
B193
General Purpose Solid Carbide End Mills • GOmill™ GP GOmill GP • 2CH..DK-DL • Short • Regular
TURNING
• Centre cutting.
End Mill Tolerances
detail X D1 3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance e8 -0,014/-0,028 -0,020/-0,038 -0,025/-0,047 -0,032/-0,059 -0,040/-0,073
tolerance h6 +/0/0,006 0/0,008 0/0,009 0/0,011 0/0,013
D 3 > 3–6 > 6–10 > 10–18 > 18–30
2CH..DK-DL • 2 Flute • Metric first choice
alternate choice
MILLING
TOOLING SYSTEMS
HOLEMAKING
KC633M grade KC633M order # 5872943 5872944 5872945 5872946 5872947 5872948 5872949 5872950 5872961 5872962 5872963 5872964 5872965 5872966 5872967 5872968 5872970 5872971 5872972 5872974 5872975 5872976 5872977 5872978 5872979 5872980 5872981 5872982 5872983 5872984
B194
catalogue # 2CH0200DK003A 2CH0300DK004A 2CH0300DL007A 2CH0350DK004A 2CH0400DK005A 2CH0400DL008A 2CH0450DK005A 2CH0450DL008A 2CH0500DK006A 2CH0500DL010A 2CH0600DK007A 2CH0600DL010A 2CH0700DK008A 2CH0700DL013A 2CH0800DK009A 2CH0800DL016A 2CH0900DK010A 2CH0900DL016A 2CH1000DK011A 2CH1000DL019A 2CH1200DK012A 2CH1200DL022A 2CH1400DK014A 2CH1400DL022A 2CH1600DK016A 2CH1600DL026A 2CH1800DK018A 2CH1800DL026A 2CH2000DK020A 2CH2000DL032A
KC633M grade KC633M order #
5872985 5872986 5872987 5872988 5872989 5872990
5872993 5872994
catalogue # — — — — — — — — — — — — — — — — — — — — 2CH1200DK012B 2CH1200DL022B 2CH1400DK014B 2CH1400DL022B 2CH1600DK016B 2CH1600DL026B — — 2CH2000DK020B 2CH2000DL032B
D1 2,0 3,0 3,0 3,5 4,0 4,0 4,5 4,5 5,0 5,0 6,0 6,0 7,0 7,0 8,0 8,0 9,0 9,0 10,0 10,0 12,0 12,0 14,0 14,0 16,0 16,0 18,0 18,0 20,0 20,0
D 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 10 10 10 10 12 12 14 14 16 16 18 18 20 20
length of cut Ap1 max 3,00 4,00 7,00 4,00 5,00 8,00 5,00 8,00 6,00 10,00 7,00 10,00 8,00 13,00 9,00 16,00 10,00 16,00 11,00 19,00 12,00 22,00 14,00 22,00 16,00 26,00 18,00 26,00 20,00 32,00
length L 50 50 57 50 54 57 54 57 54 57 54 57 58 63 58 63 66 72 66 72 73 83 75 83 82 92 84 92 92 104
BCH — — — — 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,20 0,20 0,20 0,20 0,20 0,20 0,30 0,30 0,30 0,30 0,30 0,30 0,30 0,30 0,30 0,30
kennametal.com
General Purpose Solid Carbide End Mills • GOmill™ GP GOmill GP • 2CH..DD • Regular
TURNING
• Centre cutting.
End Mill Tolerances detail X D1 3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance e8 -0,014/-0,028 -0,020/-0,038 -0,025/-0,047 -0,032/-0,059 -0,040/-0,073
D 3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance h6 +/0/0,006 0/0,008 0/0,009 0/0,011 0/0,013
first choice
alternate choice
MILLING
2CH..DD • 2 Flute • Metric
grade KC633M KC633M D1 3,0 4,0 5,0 6,0 7,0 8,0 9,0 10,0 12,0 14,0 15,0 16,0 18,0 20,0
D 3 4 5 6 7 8 9 10 12 14 15 16 18 20
length of cut Ap1 max 8,00 8,00 10,00 10,00 13,00 16,00 16,00 19,00 22,00 22,00 26,00 26,00 26,00 32,00
length L 50 50 50 57 60 63 67 72 83 83 92 92 92 104
BCH — 0,10 0,10 0,10 0,10 0,20 0,20 0,20 0,30 0,30 0,30 0,30 0,30 0,30
HOLEMAKING
catalogue # 2CH0300DD007A 2CH0400DD008A 2CH0500DD010A 2CH0600DD010A 2CH0700DD013A 2CH0800DD016A 2CH0900DD016A 2CH1000DD019A 2CH1200DD022A 2CH1400DD022A 2CH1500DD026A 2CH1600DD026A 2CH1800DD026A 2CH2000DD032A
TOOLING SYSTEMS
order # 5872995 5872996 5872997 5872998 5872999 5873000 5873001 5873002 5873003 5873005 5873006 5873007 5873008 5873009
D1
kennametal.com
B195
General Purpose Solid Carbide End Mills • GOmill™ GP GOmill GP • 2BN..DK-DL • Short • Regular
TURNING
• Centre cutting.
End Mill Tolerances D1 3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance e8 -0,014/-0,028 -0,020/-0,038 -0,025/-0,047 -0,032/-0,059 -0,040/-0,073
tolerance h6 +/0/0,006 0/0,008 0/0,009 0/0,011 0/0,013
D 3 > 3–6 > 6–10 > 10–18 > 18–30
2BN..DK-DL • 2 Flute • Ball Nose • Metric first choice
alternate choice
MILLING
order # 5874065 5874066 5874067 5874068 5874069 5874070 5874161 5874162 5874163 5874164 5874165 5874166 5874167 5874168 5874169
catalogue # 2BN0200DL006A 2BN0300DK004A 2BN0300DL007A 2BN0400DK005A 2BN0400DL008A 2BN0500DL010A 2BN0600DL010A 2BN0700DL013A 2BN0800DL016A 2BN1000DL019A 2BN1200DL022A 2BN1400DL022A 2BN1600DL026A 2BN2000DK020A 2BN2000DL032A
D1 2,0 3,0 3,0 4,0 4,0 5,0 6,0 7,0 8,0 10,0 12,0 14,0 16,0 20,0 20,0
D 6 6 6 6 6 6 6 8 8 10 12 14 16 20 20
length of cut Ap1 max 6,00 4,00 7,00 5,00 8,00 10,00 10,00 13,00 16,00 19,00 22,00 22,00 26,00 20,00 32,00
length L 57 50 57 54 57 57 57 63 63 72 83 83 92 92 104
TOOLING SYSTEMS
HOLEMAKING
KC633M grade KC633M
D1
B196
kennametal.com
General Purpose Solid Carbide End Mills • GOmill™ GP GOmill GP • 2BN..DD • Regular
TURNING
• Centre cutting.
End Mill Tolerances D1 3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance e8 -0,014/-0,028 -0,020/-0,038 -0,025/-0,047 -0,032/-0,059 -0,040/-0,073
tolerance h6 +/0/0,006 0/0,008 0/0,009 0/0,011 0/0,013
D 3 > 3–6 > 6–10 > 10–18 > 18–30
2BN..DD • 2 Flute • Ball Nose • Metric first choice
alternate choice
MILLING
KC633M grade KC633M D1 2,0 3,0 4,0 5,0 6,0 8,0 10,0 12,0 14,0 16,0 20,0
D 2 3 4 5 6 8 10 12 14 16 20
length of cut Ap1 max 7,00 7,00 8,00 10,00 10,00 16,00 19,00 22,00 22,00 26,00 32,00
length L 50 50 50 50 57 63 72 83 83 92 104
HOLEMAKING
catalogue # 2BN0200DD007A 2BN0300DD007A 2BN0400DD008A 2BN0500DD010A 2BN0600DD010A 2BN0800DD016A 2BN1000DD019A 2BN1200DD022A 2BN1400DD022A 2BN1600DD026A 2BN2000DD032A
TOOLING SYSTEMS
order # 5874170 5874171 5874172 5874173 5874174 5874175 5874176 5874177 5874178 5874179 5874180
D1
kennametal.com
B197
General Purpose Solid Carbide End Mills • GOmill™ GP Application Data
GOmill GP • 2CH..DK • 2 Flute • Short • Regular
MILLING
TURNING
Side Milling (A) and Slotting (B) A Material Group 0 1 P 2 3 4 1 M 2 1 K 2 1 N 2 4
ap Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max
B ae 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
KC633M
ap 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D
Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 90 – 115 60 – 80 120 – 150 110 – 140 250 – 1000 250 – 750 250 – 750
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz
2,0 0,014 0,014 0,014 0,011 0,010 0,011 0,009 0,014 0,011 0,020 0,016 0,018
3,0 0,021 0,021 0,021 0,017 0,016 0,017 0,014 0,021 0,017 0,030 0,024 0,027
4,0 0,028 0,028 0,028 0,023 0,021 0,023 0,019 0,028 0,023 0,040 0,032 0,036
5,0 0,036 0,036 0,036 0,030 0,027 0,030 0,024 0,036 0,030 0,050 0,040 0,045
6,0 0,044 0,044 0,044 0,036 0,033 0,036 0,029 0,044 0,036 0,060 0,048 0,054
8,0 0,060 0,060 0,060 0,050 0,045 0,050 0,040 0,060 0,050 0,080 0,064 0,072
10,0 0,072 0,072 0,072 0,061 0,054 0,061 0,048 0,072 0,061 0,100 0,080 0,090
12,0 0,083 0,083 0,083 0,070 0,062 0,070 0,056 0,083 0,070 0,120 0,096 0,108
14,0 0,092 0,092 0,092 0,079 0,070 0,079 0,063 0,092 0,079 0,140 0,112 0,126
16,0 0,101 0,101 0,101 0,087 0,077 0,087 0,070 0,101 0,087 0,160 0,128 0,144
18,0 0,108 0,108 0,108 0,095 0,083 0,095 0,076 0,108 0,095 0,180 0,144 0,162
20,0 0,114 0,114 0,114 0,101 0,088 0,101 0,081 0,114 0,101 0,200 0,160 0,180
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.
GOmill GP • 2CH..DL-DD • 2 Flute • Long
TOOLING SYSTEMS
HOLEMAKING
Side Milling (A) A Material Group 0 1 P 2 3 4 1 M 2 1 K 2 1 N 2 4
ap Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max
ae 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D
KC633M Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 90 – 115 60 – 80 120 – 150 110 – 140 250 – 1000 250 – 750 250 – 750
Recommended feed per tooth (fz = mm/th) for side milling (A). D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz
3,0 0,021 0,021 0,021 0,017 0,016 0,017 0,014 0,021 0,017 0,030 0,024 0,027
4,0 0,028 0,028 0,028 0,023 0,021 0,023 0,019 0,028 0,023 0,040 0,032 0,036
5,0 0,036 0,036 0,036 0,030 0,027 0,030 0,024 0,036 0,030 0,050 0,040 0,045
6,0 0,044 0,044 0,044 0,036 0,033 0,036 0,029 0,044 0,036 0,060 0,048 0,054
8,0 0,060 0,060 0,060 0,050 0,045 0,050 0,040 0,060 0,050 0,080 0,064 0,072
10,0 0,072 0,072 0,072 0,061 0,054 0,061 0,048 0,072 0,061 0,100 0,080 0,090
12,0 0,083 0,083 0,083 0,070 0,062 0,070 0,056 0,083 0,070 0,120 0,096 0,108
14,0 0,092 0,092 0,092 0,079 0,070 0,079 0,063 0,092 0,079 0,140 0,112 0,126
16,0 0,101 0,101 0,101 0,087 0,077 0,087 0,070 0,101 0,087 0,160 0,128 0,144
18,0 0,108 0,108 0,108 0,095 0,083 0,095 0,076 0,108 0,095 0,180 0,144 0,162
20,0 0,114 0,114 0,114 0,101 0,088 0,101 0,081 0,114 0,101 0,200 0,160 0,180
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.
B198
kennametal.com
General Purpose Solid Carbide End Mills • GOmill™ GP Application Data
GOmill GP • 2BN..DK • 2 Flute • Ball Nose • Short • Regular
A Material Group 0 1 P 2 3 4 1 M 2 1 K 2 1 N 2 4
ap Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max
B ae 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
KC633M
ap 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D
Cutting Speed — vc m/min min max mm 150 – 200 fz 150 – 200 fz 140 – 190 fz 120 – 160 fz 90 – 150 fz 90 – 115 fz 60 – 80 fz 120 – 150 fz 110 – 140 fz 250 – 1000 fz 250 – 750 fz 250 – 750 fz
TURNING
Side Milling (A) and Slotting (B)
D1 — Diameter 1,0 0,007 0,007 0,007 0,006 0,005 0,006 0,005 0,007 0,006 0,010 0,008 0,009
2,0 0,014 0,014 0,014 0,011 0,010 0,011 0,009 0,014 0,011 0,020 0,016 0,018
3,0 0,021 0,021 0,021 0,017 0,016 0,017 0,014 0,021 0,017 0,030 0,024 0,027
4,0 0,028 0,028 0,028 0,023 0,021 0,023 0,019 0,028 0,023 0,040 0,032 0,036
5,0 0,036 0,036 0,036 0,030 0,027 0,030 0,024 0,036 0,030 0,050 0,040 0,045
6,0 0,044 0,044 0,044 0,036 0,033 0,036 0,029 0,044 0,036 0,060 0,048 0,054
8,0 0,060 0,060 0,060 0,050 0,045 0,050 0,040 0,060 0,050 0,080 0,064 0,072
10,0 0,072 0,072 0,072 0,061 0,054 0,061 0,048 0,072 0,061 0,100 0,080 0,090
12,0 0,083 0,083 0,083 0,070 0,062 0,070 0,056 0,083 0,070 0,120 0,096 0,108
14,0 0,092 0,092 0,092 0,079 0,070 0,079 0,063 0,092 0,079 0,140 0,112 0,126
16,0 0,101 0,101 0,101 0,087 0,077 0,087 0,070 0,101 0,087 0,160 0,128 0,144
18,0 0,108 0,108 0,108 0,095 0,083 0,095 0,076 0,108 0,095 0,180 0,144 0,162
20,0 0,114 0,114 0,114 0,101 0,088 0,101 0,081 0,114 0,101 0,200 0,160 0,180
MILLING
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.
GOmill GP • 2BN..DL-DD • 2 Flute • Ball Nose • Long
Material Group 0 1 P 2 3 4 1 M 2 1 K 2 1 N 2 4
ap Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max
ae 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D
Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 90 – 115 60 – 80 120 – 150 110 – 140 250 – 1000 250 – 750 250 – 750
Recommended feed per tooth (fz = mm/th) for side milling (A). D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz
2,0 0,014 0,014 0,014 0,011 0,010 0,011 0,009 0,014 0,011 0,020 0,016 0,018
3,0 0,021 0,021 0,021 0,017 0,016 0,017 0,014 0,021 0,017 0,030 0,024 0,027
4,0 0,028 0,028 0,028 0,023 0,021 0,023 0,019 0,028 0,023 0,040 0,032 0,036
5,0 0,036 0,036 0,036 0,030 0,027 0,030 0,024 0,036 0,030 0,050 0,040 0,045
6,0 0,044 0,044 0,044 0,036 0,033 0,036 0,029 0,044 0,036 0,060 0,048 0,054
8,0 0,060 0,060 0,060 0,050 0,045 0,050 0,040 0,060 0,050 0,080 0,064 0,072
10,0 0,072 0,072 0,072 0,061 0,054 0,061 0,048 0,072 0,061 0,100 0,080 0,090
12,0 0,083 0,083 0,083 0,070 0,062 0,070 0,056 0,083 0,070 0,120 0,096 0,108
14,0 0,092 0,092 0,092 0,079 0,070 0,079 0,063 0,092 0,079 0,140 0,112 0,126
16,0 0,101 0,101 0,101 0,087 0,077 0,087 0,070 0,101 0,087 0,160 0,128 0,144
18,0 0,108 0,108 0,108 0,095 0,083 0,095 0,076 0,108 0,095 0,180 0,144 0,162
20,0 0,114 0,114 0,114 0,101 0,088 0,101 0,081 0,114 0,101 0,200 0,160 0,180
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.
kennametal.com
B199
HOLEMAKING
A
KC633M
TOOLING SYSTEMS
Side Milling (A)
GOmill GP General Purpose Solid Carbide End Mills • 3 Flute ™
Primary Application The GOmill GP series offers plunging, slotting, and profiling with long tool life on a wide range of materials. Designed to provide high Metal Removal Rates (MRR) and to achieve good surface conditions at excellent cost-benefit ratio. A wide range of diameters and lengths with chamfered edge are available from stock.
• Roughing and finishing with one tool. • Excellent cost-benefit ratio. • Multilayer KC633M™ grades for long tool life.
Features and Benefits Advanced Technology • Roughing and finishing with one tool reduces tool changes and unnecessary tooling inventory. • Eccentric relief increases edge stability for longer tool life and better surface quality. • Eccentric relief eases regrinding and enables higher flexibility and lower reconditioning cost. • 3-flute design for maximum manufacturing flexibility.
Tailored Grade • Universal multilayer KC633M coating for cutting steel, cast iron, and stainless steel (wet).
B200
Customisation • Intermediate diameters available.
Extensive Standard Offering • Diameter range 2–20mm. • Chamfered edge as standard offering. • Two different lengths as DIN standard in stock.
kennametal.com
TURNING
Designed for roughing and finishing with one tool at an economical price.
MILLING
High Quality Substrate For long tool life and high MRR.
HOLEMAKING
Eccentric Relief Long tool life and economic regrinding.
30° Helix Angle For roughing and finishing.
Centre Cutting For plunging and ramping.
TOOLING SYSTEMS
Thick TiAIN PVD Coating High cutting data and long tool life. Dubbing For extended tool life.
kennametal.com
B201
General Purpose End Mills • GOmill™ GP GOmill GP • 3CH..DK-DL • Short • Regular
TURNING
• Centre cutting.
detail X
D1 3 > 3–6 > 6–10 > 10–18 > 18–30
End Mill Tolerances tolerance e8 D -0,014/-0,028 -0,020/-0,038 -0,025/-0,047 -0,032/-0,059 -0,040/-0,073
tolerance h6 +/0/0,006 0/0,008 0/0,009 0/0,011 0/0,013
3 > 3–6 > 6–10 > 10–18 > 18–30
MILLING
3CH..DK-DL • 3 Flute • Metric
TOOLING SYSTEMS
HOLEMAKING
grade KC633M KC633M order # 6146940 6146871 6146941 6146872 6146942 6146874 6146943 6146875 6146944 6146876 6146945 6146877 6146946 6146878 6146947 6146879 6146948 6146880 6146949 6146881 6146950 6146882 6146951 6146883 6146952 6146884 6146953 6146885 6146954 6146886 6146955 6146888 6146956
B202
catalogue # 3CH0200DL006A 3CH0250DK003A 3CH0250DL007A 3CH0300DK004A 3CH0300DL007A 3CH0350DK004A 3CH0350DL007A 3CH0400DK005A 3CH0400DL008A 3CH0450DK005A 3CH0450DL008A 3CH0500DK006A 3CH0500DL010A 3CH0550DK007A 3CH0550DL010A 3CH0600DK007A 3CH0600DL010A 3CH0700DK008A 3CH0700DL013A 3CH0800DK009A 3CH0800DL016A 3CH1000DK011A 3CH1000DL019A 3CH1200DK012A 3CH1200DL022A 3CH1400DK014A 3CH1400DL022A 3CH1600DK016A 3CH1600DL026A 3CH1800DK018A 3CH1800DL026A 3CH2000DK020A 3CH2000DL032A
first choice
alternate choice
grade KC633M KC633M order # 6146957 6146890 6146891 6146959 6146892 6146960 6146893 6146961 6146894 6146962 6146895 6146963 6146896 6146964 6146897 6146965 6146898 6146966 6146899 6146967 6146900 6146968 6146901 6146969 6146902 6146970 6146903 6146971 6146904 6146972 6146905 6146973
catalogue # 3CH0200DL006B 3CH0250DK003B — 3CH0300DK004B 3CH0300DL007B 3CH0350DK004B 3CH0350DL007B 3CH0400DK005B 3CH0400DL008B 3CH0450DK005B 3CH0450DL008B 3CH0500DK006B 3CH0500DL010B 3CH0550DK007B 3CH0550DL010B 3CH0600DK007B 3CH0600DL010B 3CH0700DK008B 3CH0700DL013B 3CH0800DK009B 3CH0800DL016B 3CH1000DK011B 3CH1000DL019B 3CH1200DK012B 3CH1200DL022B 3CH1400DK014B 3CH1400DL022B 3CH1600DK016B 3CH1600DL026B 3CH1800DK018B 3CH1800DL026B 3CH2000DK020B 3CH2000DL032B
D1 2,0 2,5 2,5 3,0 3,0 3,5 3,5 4,0 4,0 4,5 4,5 5,0 5,0 5,5 5,5 6,0 6,0 7,0 7,0 8,0 8,0 10,0 10,0 12,0 12,0 14,0 14,0 16,0 16,0 18,0 18,0 20,0 20,0
D 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 10 10 12 12 14 14 16 16 18 18 20 20
length of cut Ap1 max 6,00 3,00 7,00 4,00 7,00 4,00 7,00 5,00 8,00 5,00 8,00 6,00 10,00 7,00 10,00 7,00 10,00 8,00 13,00 9,00 16,00 11,00 19,00 12,00 22,00 14,00 22,00 16,00 26,00 18,00 26,00 20,00 32,00
length L 57 50 57 50 57 50 57 54 57 54 57 54 57 54 57 54 57 58 63 58 63 66 72 73 83 75 83 82 92 84 92 92 104
BCH — — — — — — — 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,20 0,20 0,20 0,20 0,30 0,30 0,30 0,30 0,30 0,30 0,30 0,30 0,30 0,30
kennametal.com
General Purpose End Mills • GOmill™ GP Application Data
GOmill • GP 3CH..DK-DL • 3 Flute • Short • Regular
Material Group 0 1 2 P 3 4 1 M 2 1 K 2 1 N 2 5
A ap Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max
B ae 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
KC633M
ap 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D
Cutting Speed — vc m/min min max mm 150 – 200 fz 150 – 200 fz 140 – 190 fz 120 – 160 fz 90 – 150 fz 90 – 115 fz 60 – 80 fz 120 – 150 fz 110 – 140 fz 250 – 1000 fz 250 – 750 fz 250 – 750 fz
D1 — Diameter 2,0 0,014 0,014 0,014 0,011 0,010 0,011 0,009 0,014 0,011 0,020 0,016 0,018
3,0 0,021 0,021 0,021 0,017 0,016 0,017 0,014 0,021 0,017 0,030 0,024 0,027
4,0 0,028 0,028 0,028 0,023 0,021 0,023 0,019 0,028 0,023 0,040 0,032 0,036
5,0 0,036 0,036 0,036 0,030 0,027 0,030 0,024 0,036 0,030 0,050 0,040 0,045
6,0 0,044 0,044 0,044 0,036 0,033 0,036 0,029 0,044 0,036 0,060 0,048 0,054
8,0 0,060 0,060 0,060 0,050 0,045 0,050 0,040 0,060 0,050 0,080 0,064 0,072
10,0 0,072 0,072 0,072 0,061 0,054 0,061 0,048 0,072 0,061 0,100 0,080 0,090
12,0 0,083 0,083 0,083 0,070 0,062 0,070 0,056 0,083 0,070 0,120 0,096 0,108
14,0 0,092 0,092 0,092 0,079 0,070 0,079 0,063 0,092 0,079 0,140 0,112 0,126
16,0 0,101 0,101 0,101 0,087 0,077 0,087 0,070 0,101 0,087 0,160 0,128 0,144
18,0 0,108 0,108 0,108 0,095 0,083 0,095 0,076 0,108 0,095 0,180 0,144 0,162
20,0 0,114 0,114 0,114 0,101 0,088 0,101 0,081 0,114 0,101 0,200 0,160 0,180
TOOLING SYSTEMS
HOLEMAKING
MILLING
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on diameters >12mm.
TURNING
Side Milling (A) and Slotting (B)
D1
kennametal.com
B203
GOmill GP General Purpose Solid Carbide End Mills • 4 Flute ™
Primary Application The GOmill GP series offers plunging, slotting, and profiling with long tool life in a wide range of workpiece materials. These end mills are designed to provide high Metal Removal Rates (MRR) and to achieve good surface quality at an excellent cost-benefit ratio. A wide range of diameters and lengths are available with chamfered edge and ball nose as stocked standard.
• Roughing and finishing with one tool. • Excellent cost-benefit ratio. • Multilayer KC633M™ grades for long tool life.
Features and Benefits Advanced Technology • Roughing and finishing with one tool reduces tool changes and unnecessary tooling inventory. • Eccentric relief increases edge stability for longer tool life and better surface quality. • Eccentric relief eases regrinding and reduces reconditioning cost. • 4-flute design for high MRR and reduced machining time.
Tailored Grades • Universal multilayer KC633M coating for cutting steel, cast iron, and stainless steel (wet).
B204
Customisation • Intermediate diameters available.
Extensive Standard Offering • Diameter range 2–20mm. • Chamfered edge and ball nose as standard offering.
kennametal.com
TURNING
Designed for roughing and finishing with one tool at a value price.
30º Helix Angle For roughing and finishing.
HOLEMAKING
Eccentric Relief Long tool life and economic regrinding.
MILLING
High Quality Substrate For increased tool life and MRR.
Centre Cutting For plunging and ramping.
Thick TiAlN PVD Coating High Metal Removal Rates (MRR) and long tool life.
TOOLING SYSTEMS
Dubbing For extended tool life.
kennametal.com
B205
General Purpose Solid Carbide End Mills • GOmill™ GP GOmill GP • 4CH..DK-DL • Short • Regular
TURNING
• Centre cutting.
detail X End Mill Tolerances D1 3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance e8 -0,014/-0,028 -0,020/-0,038 -0,025/-0,047 -0,032/-0,059 -0,040/-0,073
tolerance h6 +/0/0,006 0/0,008 0/0,009 0/0,011 0/0,013
D 3 > 3–6 > 6–10 > 10–18 > 18–30
4CH..DK-DL • 4 Flute • Metric first choice
alternate choice
MILLING
TOOLING SYSTEMS
HOLEMAKING
KC633M grade KC633M order # 5824127 5824128 5824129 5824130 5824171 5824172 5824173 5824174 5824175 5824176 5824177 5824178 5824179 5824180 5824181 5824182 5824183 5824184 5824185 5824186 5824187 5824188 5824189 5824190 5824191 5824192 5824193 5824194 5824195 5824196 5824197
B206
catalogue # 4CH0200DK004A 4CH0250DL008A 4CH0300DK005A 4CH0350DL010A 4CH0400DK008A 4CH0400DL011A 4CH0450DL011A 4CH0500DK009A 4CH0500DL013A 4CH0550DL013A 4CH0600DK010A 4CH0600DL013A 4CH0650DL016A 4CH0700DK011A 4CH0700DL016A 4CH0800DK012A 4CH0800DL019A 4CH0900DK013A 4CH0900DL019A 4CH1000DK014A 4CH1000DL022A 4CH1200DK016A 4CH1200DL026A 4CH1400DK018A 4CH1400DL026A 4CH1600DK022A 4CH1600DL032A 4CH1800DK024A 4CH1800DL032A 4CH2000DK026A 4CH2000DL038A
KC633M grade KC633M order #
5824208 5824209 5824210 5824211 5824212 5824213 5824214 5824215 5824216 5824217
catalogue # — — — — — — — — — — — — — — — — — — — — — 4CH1200DK016B 4CH1200DL026B 4CH1400DK018B 4CH1400DL026B 4CH1600DK022B 4CH1600DL032B 4CH1800DK024B 4CH1800DL032B 4CH2000DK026B 4CH2000DL038B
D1 2,0 2,5 3,0 3,5 4,0 4,0 4,5 5,0 5,0 5,5 6,0 6,0 6,5 7,0 7,0 8,0 8,0 9,0 9,0 10,0 10,0 12,0 12,0 14,0 14,0 16,0 16,0 18,0 18,0 20,0 20,0
D 3 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 10 10 10 10 12 12 14 14 16 16 18 18 20 20
length of cut Ap1 max 4,00 8,00 5,00 10,00 8,00 11,00 11,00 9,00 13,00 13,00 10,00 13,00 16,00 11,00 16,00 12,00 19,00 13,00 19,00 14,00 22,00 16,00 26,00 18,00 26,00 22,00 32,00 24,00 32,00 26,00 38,00
length L 38 57 50 58 54 57 57 54 57 57 54 57 63 58 63 58 63 66 72 66 72 73 83 75 83 82 92 84 92 92 104
BCH — — — — 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,20 0,20 0,20 0,20 0,20 0,20 0,30 0,30 0,30 0,30 0,30 0,30 0,30 0,30 0,30 0,30
kennametal.com
General Purpose Solid Carbide End Mills • GOmill™ GP GOmill GP • 4CH..DD • Regular
detail X
TURNING
• Centre cutting.
End Mill Tolerances D1 3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance e8 -0,014/-0,028 -0,020/-0,038 -0,025/-0,047 -0,032/-0,059 -0,040/-0,073
D 3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance h6 +/0/0,006 0/0,008 0/0,009 0/0,011 0/0,013
4CH..DD • 4 Flute • Metric first choice
alternate choice
MILLING
KC633M grade KC633M D1 4,0 5,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0
D 4 5 6 8 10 12 14 16 18 20
length of cut Ap1 max 11,00 13,00 13,00 19,00 22,00 26,00 26,00 32,00 32,00 38,00
length L 50 50 57 63 72 83 83 92 92 104
BCH 0,10 0,10 0,10 0,20 0,20 0,30 0,30 0,30 0,30 0,30
HOLEMAKING
catalogue # 4CH0400DD011A 4CH0500DD013A 4CH0600DD013A 4CH0800DD019A 4CH1000DD022A 4CH1200DD026A 4CH1400DD026A 4CH1600DD032A 4CH1800DD032A 4CH2000DD038A
TOOLING SYSTEMS
order # 5824198 5824199 5824200 5824201 5824202 5824203 5824204 5824205 5824206 5824207
D1
kennametal.com
B207
General Purpose Solid Carbide End Mills • GOmill™ GP GOmill GP • 4BN..DL • Short • Regular
TURNING
• Centre cutting.
End Mill Tolerances D1 3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance e8 -0,014/-0,028 -0,020/-0,038 -0,025/-0,047 -0,032/-0,059 -0,040/-0,073
tolerance h6 +/0/0,006 0/0,008 0/0,009 0/0,011 0/0,013
D 3 > 3–6 > 6–10 > 10–18 > 18–30
MILLING
4BN..DL • 4 Flute • Ball Nose • Metric
first choice
alternate choice
order # 5824720 5824921 5824922 5824923 5824924 5824925 5824926 5824927 5824928 5824929 5824930
catalogue # 4BN0300DL008A 4BN0400DL011A 4BN0500DL013A 4BN0600DL013A 4BN0800DL019A 4BN1000DL022A 4BN1200DL026A 4BN1400DL026A 4BN1600DL032A 4BN1800DL032A 4BN2000DL038A
D1 3,0 4,0 5,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0
D 6 6 6 6 8 10 12 14 16 18 20
length of cut Ap1 max 8,00 11,00 13,00 13,00 19,00 22,00 26,00 26,00 32,00 32,00 38,00
length L 57 57 57 57 63 72 83 83 92 92 104
TOOLING SYSTEMS
HOLEMAKING
KC633M grade KC633M
D1
B208
kennametal.com
General Purpose Solid Carbide End Mills • GOmill™ GP GOmill GP • 4BN..DD • Regular
TURNING
• Centre cutting.
End Mill Tolerances D1 3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance e8 -0,014/-0,028 -0,020/-0,038 -0,025/-0,047 -0,032/-0,059 -0,040/-0,073
tolerance h6 +/0/0,006 0/0,008 0/0,009 0/0,011 0/0,013
D 3 > 3–6 > 6–10 > 10–18 > 18–30
first choice
alternate choice
MILLING
4BN..DD • 4 Flute • Ball Nose • Metric
KC633M grade KC633M D1 4,0 5,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0
D 4 5 6 8 10 12 14 16 18 20
length of cut Ap1 max 11,00 13,00 13,00 19,00 22,00 26,00 26,00 32,00 32,00 38,00
length L 50 50 57 63 72 83 83 92 92 104
HOLEMAKING
catalogue # 4BN0400DD011A 4BN0500DD013A 4BN0600DD013A 4BN0800DD019A 4BN1000DD022A 4BN1200DD026A 4BN1400DD026A 4BN1600DD032A 4BN1800DD032A 4BN2000DD038A
TOOLING SYSTEMS
order # 5824931 5824932 5824933 5824934 5824935 5824936 5824937 5824938 5824939 5824940
D1
kennametal.com
B209
General Purpose Solid Carbide End Mills • GOmill™ GP Application Data
MILLING
TURNING
GOmill GP • 4CH..DK • 4 Flute • Regular
Side Milling (A) and Slotting (B) A Material Group 0 1 P 2 3 4 1 M 2 1 K 2 1 N 2 4
ap Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max
B ae 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
KC633M
ap 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D
Cutting Speed — vc m/min min max mm 150 – 200 fz 150 – 200 fz 140 – 190 fz 120 – 160 fz 90 – 150 fz 90 – 115 fz 60 – 80 fz 120 – 150 fz 110 – 140 fz 250 – 1000 fz 250 – 750 fz 250 – 750 fz
D1 — Diameter 2,0 0,014 0,014 0,014 0,011 0,010 0,011 0,009 0,014 0,011 0,020 0,016 0,018
3,0 0,021 0,021 0,021 0,017 0,016 0,017 0,014 0,021 0,017 0,030 0,024 0,027
4,0 0,028 0,028 0,028 0,023 0,021 0,023 0,019 0,028 0,023 0,040 0,032 0,036
5,0 0,036 0,036 0,036 0,030 0,027 0,030 0,024 0,036 0,030 0,050 0,040 0,045
6,0 0,044 0,044 0,044 0,036 0,033 0,036 0,029 0,044 0,036 0,060 0,048 0,054
8,0 0,060 0,060 0,060 0,050 0,045 0,050 0,040 0,060 0,050 0,080 0,064 0,072
10,0 0,072 0,072 0,072 0,061 0,054 0,061 0,048 0,072 0,061 0,100 0,080 0,090
12,0 0,083 0,083 0,083 0,070 0,062 0,070 0,056 0,083 0,070 0,120 0,096 0,108
14,0 0,092 0,092 0,092 0,079 0,070 0,079 0,063 0,092 0,079 0,140 0,112 0,126
16,0 0,101 0,101 0,101 0,087 0,077 0,087 0,070 0,101 0,087 0,160 0,128 0,144
18,0 0,108 0,108 0,108 0,095 0,083 0,095 0,076 0,108 0,095 0,180 0,144 0,162
20,0 0,114 0,114 0,114 0,101 0,088 0,101 0,081 0,114 0,101 0,200 0,160 0,180
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.
GOmill GP • 4CH..DL-DD • 4 Flute • Long
TOOLING SYSTEMS
HOLEMAKING
Side Milling (A) A Material Group 0 1 P 2 3 4 1 M 2 1 K 2 1 N 2 4
ap Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max
ae 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D
KC633M Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 90 – 115 60 – 80 120 – 150 110 – 140 250 – 1000 250 – 750 250 – 750
Recommended feed per tooth (fz = mm/th) for side milling (A). D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz
3,0 0,021 0,021 0,021 0,017 0,016 0,017 0,014 0,021 0,017 0,030 0,024 0,027
4,0 0,028 0,028 0,028 0,023 0,021 0,023 0,019 0,028 0,023 0,040 0,032 0,036
5,0 0,036 0,036 0,036 0,030 0,027 0,030 0,024 0,036 0,030 0,050 0,040 0,045
6,0 0,044 0,044 0,044 0,036 0,033 0,036 0,029 0,044 0,036 0,060 0,048 0,054
8,0 0,060 0,060 0,060 0,050 0,045 0,050 0,040 0,060 0,050 0,080 0,064 0,072
10,0 0,072 0,072 0,072 0,061 0,054 0,061 0,048 0,072 0,061 0,100 0,080 0,090
12,0 0,083 0,083 0,083 0,070 0,062 0,070 0,056 0,083 0,070 0,120 0,096 0,108
14,0 0,092 0,092 0,092 0,079 0,070 0,079 0,063 0,092 0,079 0,140 0,112 0,126
16,0 0,101 0,101 0,101 0,087 0,077 0,087 0,070 0,101 0,087 0,160 0,128 0,144
18,0 0,108 0,108 0,108 0,095 0,083 0,095 0,076 0,108 0,095 0,180 0,144 0,162
20,0 0,114 0,114 0,114 0,101 0,088 0,101 0,081 0,114 0,101 0,200 0,160 0,180
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.
B210
kennametal.com
General Purpose Solid Carbide End Mills • GOmill™ GP Application Data
GOmill GP • 4BN..DL-DD • 4 Flute • Ball Nose • Long • Extra Long
A Material ap Group 0 Ap1 max 1 Ap1 max P 2 Ap1 max 3 Ap1 max 4 Ap1 max 1 Ap1 max M 2 Ap1 max 1 Ap1 max K 2 Ap1 max 1 Ap1 max N 2 Ap1 max 4 Ap1 max
ae 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D
KC633M Cutting Speed — vc m/min min max mm 150 – 200 fz 150 – 200 fz 140 – 190 fz 120 – 160 fz 90 – 150 fz 90 – 115 fz 60 – 80 fz 120 – 150 fz 110 – 140 fz 250 – 1000 fz 250 – 750 fz 250 – 750 fz
Recommended feed per tooth (fz = mm/th) for side milling (A).
TURNING
Side Milling (A)
D1 — Diameter 3,0 0,021 0,021 0,021 0,017 0,016 0,017 0,014 0,021 0,017 0,030 0,024 0,027
4,0 0,028 0,028 0,028 0,023 0,021 0,023 0,019 0,028 0,023 0,040 0,032 0,036
5,0 0,036 0,036 0,036 0,030 0,027 0,030 0,024 0,036 0,030 0,050 0,040 0,045
6,0 0,044 0,044 0,044 0,036 0,033 0,036 0,029 0,044 0,036 0,060 0,048 0,054
8,0 0,060 0,060 0,060 0,050 0,045 0,050 0,040 0,060 0,050 0,080 0,064 0,072
10,0 0,072 0,072 0,072 0,061 0,054 0,061 0,048 0,072 0,061 0,100 0,080 0,090
12,0 0,083 0,083 0,083 0,070 0,062 0,070 0,056 0,083 0,070 0,120 0,096 0,108
14,0 0,092 0,092 0,092 0,079 0,070 0,079 0,063 0,092 0,079 0,140 0,112 0,126
16,0 0,101 0,101 0,101 0,087 0,077 0,087 0,070 0,101 0,087 0,160 0,128 0,144
18,0 0,108 0,108 0,108 0,095 0,083 0,095 0,076 0,108 0,095 0,180 0,144 0,162
20,0 0,114 0,114 0,114 0,101 0,088 0,101 0,081 0,114 0,101 0,200 0,160 0,180
TOOLING SYSTEMS
HOLEMAKING
MILLING
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.
kennametal.com
B211
Solid Carbide End Milling Grades and Grade Descriptions
P M K N S H
TURNING
Coatings provide high-speed capability and are engineered for roughing to finishing.
Steel Stainless Steel Cast Iron Non-Ferrous High-Temp Alloys Hardened Materials
wear resistance
K600
Coating
05 10 15 20 25 30 35 40 45
Grade Description
Carbide grade made from high-quality, micrograin materials for cutting all types of workpiece materials. Very high toughness ensures a controlled wear rate. The micrograin structure enables extremely sharp cutting edges.
toughness
N
P
MILLING
KCPM15
M
Coated carbide grade with thick PVD coating and optimised chemistry and process for increased wear resistance. Outstanding protection in milling stainless steel to mitigate crater, DOCN (depth-of-cut notching), and flank wear. Excellent performance up to 52 HRC.
K
P
KC643M KCSM15
HOLEMAKING
Grades
M
Coated fine-grain grade with PVD multilayer (AlTiN). KC643M™ is a very thin and hard PVD coating particularly suited for cutting steel, cast iron, stainless steel (wet), and titanium (wet). This grade can be used for materials with hardness up to 52 HRC.
Coated carbide grade with thick PVD coating and optimised chemistry and process for increased wear resistance. Outstanding protection in milling stainless steel to mitigate crater, DOCN (depth-of-cut notching), and flank wear. Excellent performance up to 52 HRC.
K
S
S H
Coated carbide grade with PVD multilayer coating. KC633M™ is designed for dry milling most types of material, apart from the hardened variety. This grade is characterised by good hardness and wear resistance. It provides outstanding protection for solid carbide tools against cratering and abrasion.
K
TOOLING SYSTEMS
KC633M
P M
B212
kennametal.com
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FIND THE LATEST PRODUCT INFORMATION Whether your operation is turning, milling, or holemaking, Kennametal brands are the high-performance tooling you need. We offer standard and custom solutions for a wide range of applications. Find information about our most current campaigns and catalogues.
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Holemaking and Tapping
2 2 2
3
3
5
1
4
Holemaking Solid Carbide Drills ......................................................................................................................................................C3–C29
TURNING
Choosing the Correct Solution ............................................................................................................................................ C2
Platform Selection ....................................................................................................................................................... C3 1
GOdrill — 1,0–20,0mm, 3 x D/5 x D, Internal Coolant, External Coolant ...............................................................C4–C16 Kenna Universal Drills — 3,0–20,0mm, 3 x D/5 x D/8 x D, Internal Coolant .......................................................C18–C29
Modular Drills ............................................................................................................................................................C31–C69 Platform Selection ..................................................................................................................................................... C31 2
KenTIP FS 8–26, 3 x D/5 x D ..............................................................................................................................C32–C41
KSEM PLUS — 28–70mm, 3 x D/10 x D ............................................................................................................C54–C69 Indexable Drills ........................................................................................................................................................C71–C100
MILLING
KSEM — 12,5–40mm, 3 x D/10 x D ..................................................................................................................C42–C53
Platform Selection ..................................................................................................................................................... C71 3
Drill Fix DFR — 12,0–25,0mm, 2 x D/3 x D .......................................................................................................C72–C83 Drill Fix DFSP — 14,0–55,0mm, 2 x D/3 x D ...................................................................................C84–C93, C96–C100
Tapping Selection System ...................................................................................................................................................C102–C103
HOLEMAKING
Drill Fix DFT Inserts............................................................................................................................................C94–C95
Spiral-Point Taps for Through Holes.....................................................................................................................C104–C107 4
HSS-E-PM High-Performance Taps — M3–M18 External Coolant ............................................................................ C106 GOtap HSS-E — M3–M24 External Coolant ............................................................................................................. C107
Spiral-Flute Taps for Blind Holes ..........................................................................................................................C108–C113 HSS-E-PM High-Performance Taps — M3–M18 External and Internal Coolant ..............................................C110–C111 GOtap HSS-E — M3–M24 External Coolant ...................................................................................................C112–C113 Straight-Flute Taps for Blind and Through Holes for Short-Chipping Materials ................................................C114–C1 4
5
HSS-E-PM High-Performance Taps — M4–M20 External and Internal Coolant ..............................................C116–C117
Application Data and Drill Diameters ...................................................................................................................C118–C Workpiece Material Cross Reference ............................................................................................................................... E10
kennametal.com
C1
TOOLING SYSTEMS
5
Holemaking Choosing the Correct Solution
Select the Correct Holemaking Solution for Your Application Added Value for Your Performance Increase of Productivity and Efficiency
Control of Total Tooling Costs
• Material and application-specific solutions.
• High tool utilisation through material and applicationspecific solutions.
TURNING
• Maximum metal removal rates and repeatability.
• Process-safe regrinding service.
• Standardised design platforms for special tools based on “proven solutions” for individual optimisations and combination tools.
• Reduction of stocks through efficient modular concepts. • Multiple platforms per application to achieve the most cost-efficient solution.
Solid Drilling hourly rate diameter
high to normal
normal (M/C)
normal to low
low (rough)
IT10
IT11
precision mm
inch
1,0
0.0393
3,0
0.1181
6,0
0.2362
9,0
0.3543
12,0
0.4724
15,0
0.5906
18,0
0.7087
21,0
0.8268
24,0
0.9449
27,0
1.0630
30,0
1.1811
33,0
1.2992
36,0
1.4173
39,0
1.5354
42,0
1.6535
45,0
1.7717
48,0
1.8898
51,0
2.0079
54,0
2.1260
57,0
2.2441
60,0
2.3622
70,0
2.7559
80,0
3.1496
90,0
3.5433
IT8
IT9
GOdrill™
TOOLING SYSTEMS
HOLEMAKING
MILLING
KU drill
Solid Carbide Drills
Choose solid carbide drills for: • Small to medium diameters. • 3 x D, 5 x D, and 8 x D. • High metal removal rates, productivity. • High precision. • Dry, flood, and through coolant, and MQL machining. • If reconditioning is manageable.
C2
Modular Drills KenTIP™ FS KSEM™
Drill Fix DFR™
Drill Fix DFSP™
Modular Drills KSEM PLUS™
Choose modular drills for: • Medium to large diameters. • Drilling depth from 3 x D–10 x D. • High productivity and great hole quality. • Lowering direct tooling cost and creating a smaller tool inventory. • Improve process stability by using indexable drill bits.
Choose indexable drills for: • Medium to large diameter range. • Short hole applications, 2 x D and 3 x D. • Very cost-effective drilling using standard indexable inserts. • Materials and machine setups that do not allow for high feed rates.
kennametal.com
Solid Carbide Drills Platform Selection
Diameter
GOdrill™
KU Drill
1–20mm (.03942–.7874")
3–20mm (.1181–.7874")
TURNING
Capabilities
Materials
P M K N S
Cutting parameters
+
++
Hole quality/tolerance
+
++
The GOdrill™ is a multi-material drill. It addresses drilling operations in a diameter range of 1–20mm in a broad variety of materials and applications, such as fuel systems or medical components. Due to its very unique design, the GOdrill expands the advantages of modular drills into the small diameter range, enabling the full utilisation of the drill’s tool life capacity.
The Kenna Universal™ drill is a multipurpose drill. It is engineered to deliver superior performance in steel, cast iron, and stainless steel applications, making it ideal for small- and medium-sized shops. The universal application profile reduces tool change times and the number of drills in inventory. Covering a large spectrum of off-the-shelf diameters and a broad range of applications makes Kenna Universal drills an excellent alternative to other high-performance products.
limited
fully regrindable
Reconditioning of a GOdrill < Ø4mm is not as cost-effective as a new drill, and therefore not recommended. Because of its unique design, it is technically impossible to regrind the GOdrill to its original shape.
The KU Drill can be reconditioned to original shape and coating.
Versatile Solid Carbide Drills Kennametal versatile drills are targeted to end users with the need for long tool life in many materials, versatility, and saving time for tool changes, and reducing the capital spent on a variety of SC drill styles on the shelf.
Regrindability
HOLEMAKING
MILLING
Coolant options
Tool Selection Guide
Drill Series
grade
standard first choice alternate choice P M K N S
First Choice Range diameter range
H
hole tolerance
D1 mm min–max
D1 inch min–max
drilling depth L/D1
1,0–20,0
.0394–.7874
3xD 5xD
1,5–20,0
.0591–.7874
3xD 5xD
3,0–20,0
.1181–.7874
3xD 5xD 8xD
Solid Carbide Drills for external coolant or dry machining GOdrill™ for Multiple B04_CPG Materials Solid Carbide Drills with internal coolant channel GOdrill™ for Multiple B05_CPG Materials KU Drill for Universal B97_ Applications
KC7325
KC7325
KC7315
IT9–IT10
IT9–IT10
TOOLING SYSTEMS
Solid Carbide Drills — for highest cutting parameters, highest precision in small to medium diameter range, regrindable
*Not all intermediate sizes available in First Choice.
kennametal.com
C3
GOdrill™ For Multiple Materials Primary Application The GOdrill platform addresses drilling operations in a diameter range of 1–20mm in a broad variety of materials and applications such as fuel systems or medical components. Due to its very unique design, the GOdrill platform expands the advantages of modular drills into the small diameter range: high-end grades, wear-indicator coating, and new, proprietary geometries enable full utilisation of the drill’s tool life capacity. The GOdrill platform qualifies as a very cost-effective, throwaway-type tool in the given diameter range.
Features and Benefits GOdrill Design
CPG Point
• Marginless design for reduced friction and heat — thus longer tool life. • Very versatile tool works in a wide range of materials. • Cost-effective, no regrind logistics. • No setup. • Throw away or recycle. • Through-coolant option down to diameter 1mm. • Good hole quality, roundness, and cylindricity for all materials.
• Optimised gashing design for microdrilling ensures free flow of chips in the centre of the drill. • Excellent centring capabilities. • Reduced axial forces. • Uninterrupted straight cutting lip allows no starting point for wear and enables even distribution of cutting forces for longer tool life in all materials and less chipping on cutting edge.
C4
kennametal.com
MILLING
TURNING
The high-performance solid carbide drill tailored for very small- to medium-diameter drilling applications.
KC7325 Grade ™
HOLEMAKING
The grade contains a double coating: • The multilayer, TiAlN-based coating with high hot hardness enables the drill to run at high cutting speeds as well as in MQL applications. • A TiN top layer serves as wear indicator for easier monitoring on small drills, which can be difficult to see. • Improved visibility of wear helps to utilise the tool’s full tool life capacity.
kennametal.com
TOOLING SYSTEMS
For standard line items with F-shank, please refer to the Master Catalogue 2018 or to the e-catalogue on kennametal.com.
C5
Solid Carbide Drills
TURNING
GOdrill™ • Wide Range of Materials
B051A
B051A
TOOLING SYSTEMS
HOLEMAKING
MILLING
B041A/B051A • ~3 x D
first choice
alternate choice
D1 diameter grade KC7325 order # 4151623 4151628 4151631 4151632 4151633 4151635 4151636 4151637 4151638 4151639 4151640 4151642 4151643 4151644 4151645 4151646 4151647 4151648 4151649 4151650 4151651 4151652 4151653 4151654 4151657 4151658 4151659 4151660 4150155 4150156 4150157
catalogue # B041A01000CPG B041A01100CPG B041A01200CPG B041A01300CPG B041A01321CPG B041A01400CPG B041A01500CPG B041A01600CPG B041A01700CPG B041A01800CPG B041A01900CPG B041A02000CPG B041A02100CPG B041A02200CPG B041A02300CPG B041A02383CPG B041A02400CPG B041A02439CPG B041A02489CPG B041A02500CPG B041A02578CPG B041A02600CPG B041A02642CPG B041A02700CPG — B041A02800CPG B041A02820CPG B041A02870CPG B041A02900CPG B041A03000CPG B041A03048CPG B041A03100CPG
grade KC7325 order #
4148804 4148806
4124962 4148810 4148811 4148812 4148844 4148846 4148847 4148848 4148849 4148851 4148853 4148854
4148857 4151081 4151082
catalogue # — — — — — — B051A01500CPG — B051A01700CPG — — B051A02000CPG B051A02100CPG B051A02200CPG B051A02300CPG — B051A02400CPG — B051A02489CPG B051A02500CPG B051A02578CPG B051A02600CPG — B051A02700CPG B051A02779CPG B051A02800CPG — — B051A02900CPG B051A03000CPG B051A03048CPG —
mm 1,000 1,100 1,200 1,300 1,321 1,400 1,500 1,600 1,700 1,800 1,900 2,000 2,100 2,200 2,300 2,383 2,400 2,439 2,489 2,500 2,578 2,600 2,642 2,700 2,779 2,800 2,820 2,870 2,900 3,000 3,048 3,100
in .0394 .0433 .0472 .0512 .0520 .0551 .0591 .0630 .0669 .0709 .0748 .0787 .0827 .0866 .0906 .0938 .0945 .0960 .0980 .0984 .1015 .1024 .1040 .1063 .1094 .1102 .1110 .1130 .1142 .1181 .1200 .1220
L 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 62 62 62
L3 7 7 7 7 7 7 9 9 9 9 9 13 13 13 13 17 17 17 17 17 17 17 17 17 17 17 17 17 17 20 20 20
L4 max 5 5 5 5 5 5 6 6 6 6 6 10 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12 12 12 14 14 14
L5 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,3 0,3 0,3 0,3 0,3 0,3 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5
LS 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 36 36 36
D 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 (continued)
C6
kennametal.com
Solid Carbide Drills GOdrill • Wide Range of Materials ™
(B041A/B051A • ~3 x D — continued)
first choice
alternate choice
TURNING
D1 diameter
4150205 4150206 4150207 4150209 4150210 4150211 4150212 4150214 4150215 4150216 4150218 4150219 4150220 4150222 4150223 4150224 4150226 4150227 4150228 4150229 4150230 4150231 4150232 4150233 4150234
order # 4121528 4151106 4151107 4151109 4151111 4151113 4151114 4151115 4151116 4151117 4121529 4151120 4151121 4151123 4151125 4151126 4151128 4151129 4151130 4151131 4151133 4151134 4151135 4151138 4151139 4151140 4151142 4151143 4151144 4151146 4151147 4151148 4121534 4151149
4151152 4151153 4151154 4151155 4151156
catalogue # — B051A03200CPG — B051A03300CPG B051A03400CPG — B051A03500CPG B051A03600CPG B051A03700CPG B051A03734CPG B051A03800CPG B051A03900CPG B051A03970CPG B051A04000CPG — B051A04100CPG B051A04200CPG B051A04300CPG B051A04400CPG B051A04500CPG — B051A04623CPG B051A04700CPG B051A04763CPG B051A04800CPG B051A04900CPG B051A05000CPG B051A05100CPG — B051A05200CPG B051A05300CPG B051A05400CPG B051A05500CPG B051A05558CPG B051A05600CPG B051A05700CPG B051A05800CPG — B051A05954CPG B051A06000CPG B051A06100CPG — — B051A06350CPG B051A06400CPG B051A06500CPG B051A06528CPG B051A06600CPG
mm 3,175 3,200 3,264 3,300 3,400 3,455 3,500 3,600 3,700 3,734 3,800 3,900 3,970 4,000 4,039 4,100 4,200 4,300 4,400 4,500 4,600 4,623 4,700 4,763 4,800 4,900 5,000 5,100 5,106 5,200 5,300 5,400 5,500 5,558 5,600 5,700 5,800 5,900 5,954 6,000 6,100 6,200 6,300 6,350 6,400 6,500 6,528 6,600
in .1250 .1260 .1285 .1299 .1339 .1360 .1378 .1417 .1457 .1470 .1496 .1535 .1563 .1575 .1590 .1614 .1654 .1693 .1732 .1772 .1811 .1820 .1850 .1875 .1890 .1929 .1969 .2008 .2010 .2047 .2087 .2126 .2165 .2188 .2205 .2244 .2283 .2323 .2344 .2362 .2402 .2441 .2480 .2500 .2520 .2559 .2570 .2598
L 62 62 62 62 62 62 62 62 62 62 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 79 79 79 79 79 79 79 79
L3 20 20 20 20 20 20 20 20 20 20 24 24 24 24 24 24 24 24 24 24 24 24 24 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 34 34 34 34 34 34 34 34
L4 max 14 14 14 14 14 14 14 14 14 14 17 17 17 17 17 17 17 17 17 17 17 17 17 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 24 24 24 24 24 24 24 24
L5 0,5 0,5 0,5 0,5 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,1 1,1 1,1 1,1 1,1 1,1
LS 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36
D 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8
MILLING
4150190 4150191 4150192 4150193 4150194 4150196 4150197 4150199 4150201 4150202 4150203
catalogue # B041A03175CPG B041A03200CPG B041A03264CPG B041A03300CPG B041A03400CPG B041A03455CPG B041A03500CPG B041A03600CPG B041A03700CPG — B041A03800CPG B041A03900CPG B041A03970CPG B041A04000CPG B041A04039CPG B041A04100CPG B041A04200CPG B041A04300CPG B041A04400CPG B041A04500CPG B041A04600CPG — B041A04700CPG B041A04763CPG B041A04800CPG B041A04900CPG B041A05000CPG B041A05100CPG B041A05106CPG B041A05200CPG B041A05300CPG B041A05400CPG B041A05500CPG B041A05558CPG B041A05600CPG B041A05700CPG B041A05800CPG B041A05900CPG — B041A06000CPG B041A06100CPG B041A06200CPG B041A06300CPG B041A06350CPG B041A06400CPG B041A06500CPG B041A06528CPG B041A06600CPG
HOLEMAKING
order # 4150158 4150159 4150160 4150161 4150162 4150183 4150184 4150186 4150188
grade KC7325
TOOLING SYSTEMS
grade KC7325
(continued)
kennametal.com
C7
Solid Carbide Drills GOdrill™ • Wide Range of Materials
TOOLING SYSTEMS
HOLEMAKING
MILLING
TURNING
(B041A/B051A • ~3 x D — continued)
first choice
alternate choice
D1 diameter grade KC7325 order # 4150236 4150237 4150238 4150239 4150240 4150241 4150242 4150243 4150244 4150245 4150246 4150247 4150248 4150249 4150250 4150251 4150252 4150253 4150254 4150255 4150256 4150258 4150259 4150260 4150261 4150262 4150264 4150265 4150266 4150267 4150269 4150270 4150272 4150273 4150274 4150275 4150276 4150277 4150278 4150279 4150176 4150177 4150178 4150179 4150180 4150181 4150182
catalogue # B041A06700CPG B041A06746CPG B041A06800CPG B041A06900CPG B041A07000CPG B041A07100CPG B041A07145CPG B041A07200CPG B041A07300CPG B041A07400CPG B041A07500CPG B041A07541CPG B041A07600CPG B041A07700CPG B041A07800CPG B041A07900CPG B041A07938CPG B041A08000CPG B041A08100CPG B041A08200CPG B041A08300CPG — B041A08400CPG B041A08433CPG B041A08500CPG B041A08600CPG B041A08700CPG B041A08800CPG B041A08900CPG B041A09000CPG B041A09100CPG B041A09200CPG B041A09300CPG B041A09400CPG B041A09500CPG B041A09525CPG B041A09600CPG B041A09700CPG B041A09800CPG B041A09900CPG B041A09921CPG B041A10000CPG B041A10100CPG B041A10200CPG B041A10300CPG B041A10320CPG B041A10400CPG B041A10500CPG
grade KC7325 order # 4151158 4151159 4151160 4151161 4151162 4151163 4151164 4151165 4151167 4151168
4151171 4151172 4151173 4151175 4151176 4151177 4151178 4151179 4151180 4151182 4151183 4151184 4151186 4151187 4151188 4151189 4151192 4151194 4151195 4151197 4151198 4151199 4151200 4151202 4151203 4150456 4150457 4150459 4150460
catalogue # B051A06700CPG B051A06746CPG B051A06800CPG B051A06900CPG B051A07000CPG B051A07100CPG B051A07145CPG B051A07200CPG — B051A07400CPG B051A07500CPG — — B051A07700CPG B051A07800CPG B051A07900CPG — B051A08000CPG B051A08100CPG B051A08200CPG B051A08300CPG B051A08334CPG B051A08400CPG — B051A08500CPG B051A08600CPG B051A08700CPG B051A08800CPG B051A08900CPG B051A09000CPG B051A09100CPG — B051A09300CPG B051A09400CPG B051A09500CPG — B051A09600CPG B051A09700CPG B051A09800CPG B051A09900CPG — B051A10000CPG B051A10100CPG B051A10200CPG B051A10300CPG — B051A10400CPG B051A10500CPG
mm 6,700 6,746 6,800 6,900 7,000 7,100 7,145 7,200 7,300 7,400 7,500 7,541 7,600 7,700 7,800 7,900 7,938 8,000 8,100 8,200 8,300 8,334 8,400 8,433 8,500 8,600 8,700 8,800 8,900 9,000 9,100 9,200 9,300 9,400 9,500 9,525 9,600 9,700 9,800 9,900 9,921 10,000 10,100 10,200 10,300 10,320 10,400 10,500
in .2638 .2656 .2677 .2717 .2756 .2795 .2813 .2835 .2874 .2913 .2953 .2969 .2992 .3031 .3071 .3110 .3125 .3150 .3189 .3228 .3268 .3281 .3307 .3320 .3346 .3386 .3425 .3465 .3504 .3543 .3583 .3622 .3661 .3701 .3740 .3750 .3780 .3819 .3858 .3898 .3906 .3937 .3976 .4016 .4055 .4063 .4094 .4134
L 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 102 102 102 102 102 102
L3 34 34 34 34 34 41 41 41 41 41 41 41 41 41 41 41 41 41 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 55 55 55 55 55 55
L4 max 24 24 24 24 24 29 29 29 29 29 29 29 29 29 29 29 29 29 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 40 40 40 40 40 40
L5 1,1 1,1 1,1 1,2 1,2 1,2 1,2 1,2 1,2 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,5 1,5 1,5 1,5 1,5 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,7 1,7 1,7 1,7 1,7 1,7 1,7 1,8 1,8 1,8 1,8
LS 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 45 45 45 45 45 45
D 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12
(continued)
C8
kennametal.com
Solid Carbide Drills GOdrill • Wide Range of Materials ™
(B041A/B051A • ~3 x D — continued)
first choice
alternate choice
TURNING
D1 diameter
order # catalogue # 4150461 B051A10600CPG — 4151214 B051A10800CPG 4151215 B051A10900CPG 4151216 B051A11000CPG 4151217 B051A11100CPG — — — 4151222 B051A11500CPG 4151224 B051A11600CPG 4151225 B051A11700CPG 4151226 B051A11800CPG — 4151229 B051A12000CPG 4151230 B051A12100CPG 4151231 B051A12200CPG 4151232 B051A12300CPG — 4151235 B051A12500CPG 4151236 B051A12600CPG 4151237 B051A12700CPG 4151238 B051A12800CPG — 4151240 B051A13000CPG — — 4151246 B051A13500CPG — — — 4121491 B051A14000CPG — 4151253 B051A14200CPG 4151255 B051A14300CPG 4151257 B051A14500CPG — — 4151261 B051A14800CPG — 4151263 B051A15000CPG — 4151267 B051A15300CPG — 4151276 B051A16000CPG — — 4151282 B051A16500CPG
mm 10,600 10,700 10,800 10,900 11,000 11,100 11,200 11,300 11,400 11,500 11,600 11,700 11,800 11,900 12,000 12,100 12,200 12,300 12,400 12,500 12,600 12,700 12,800 12,900 13,000 13,100 13,300 13,500 13,600 13,700 13,800 14,000 14,100 14,200 14,300 14,500 14,600 14,700 14,800 14,900 15,000 15,200 15,300 15,500 16,000 16,100 16,400 16,500
in .4173 .4213 .4252 .4291 .4331 .4370 .4409 .4449 .4488 .4528 .4567 .4606 .4646 .4685 .4724 .4764 .4803 .4843 .4882 .4921 .4961 .5000 .5039 .5079 .5118 .5157 .5236 .5315 .5354 .5394 .5433 .5512 .5551 .5591 .5630 .5709 .5748 .5787 .5827 .5866 .5906 .5984 .6024 .6102 .6299 .6339 .6457 .6496
L 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107 115 115 115 115 115 115 115 115 115 115 115 115 115 123 123 123
L3 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 65 65 65 65 65 65 65 65 65 65 65 65 65 73 73 73
L4 max 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 45 45 45 45 45 45 45 45 45 45 45 45 45 51 51 51
L5 1,8 1,8 1,9 1,9 1,9 1,9 1,9 1,9 2,0 2,0 2,0 2,0 2,0 2,0 2,1 2,1 2,1 2,1 2,1 2,2 2,2 2,2 2,2 2,2 2,2 2,3 2,3 2,3 2,3 2,4 2,4 2,4 2,4 2,5 2,5 2,5 2,5 2,5 2,6 2,6 2,6 2,6 2,6 2,7 2,8 2,8 2,8 2,9
LS 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48
D 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 16 16 16 16 16 16 16 16 16 16 16 16 16 18 18 18
MILLING
catalogue # B041A10600CPG B041A10700CPG B041A10800CPG B041A10900CPG B041A11000CPG B041A11100CPG B041A11200CPG B041A11300CPG B041A11400CPG B041A11500CPG B041A11600CPG B041A11700CPG B041A11800CPG B041A11900CPG B041A12000CPG B041A12100CPG B041A12200CPG B041A12300CPG B041A12400CPG B041A12500CPG B041A12600CPG B041A12700CPG B041A12800CPG B041A12900CPG B041A13000CPG B041A13100CPG B041A13300CPG B041A13500CPG B041A13600CPG B041A13700CPG B041A13800CPG B041A14000CPG B041A14100CPG B041A14200CPG B041A14300CPG B041A14500CPG B041A14600CPG B041A14700CPG B041A14800CPG B041A14900CPG B041A15000CPG B041A15200CPG B041A15300CPG B041A15500CPG B041A16000CPG B041A16100CPG B041A16400CPG B041A16500CPG
HOLEMAKING
order # 4150293 4150294 4150296 4150297 4150298 4150299 4150301 4150302 4150303 4150304 4150306 4150307 4150308 4150309 4150311 4150312 4150313 4150314 4150316 4150317 4150318 4150319 4150320 4150321 4150322 4150324 4150326 4150328 4150329 4150330 4150331 4150334 4150335 4150336 4150338 4150340 4150341 4150343 4150344 4150345 4150346 4150349 4150350 4150353 4150359 4150360 4150364 4150365
grade KC7325
TOOLING SYSTEMS
grade KC7325
(continued)
kennametal.com
C9
Solid Carbide Drills GOdrill™ • Wide Range of Materials
TURNING
(B041A/B051A • ~3 x D — continued)
first choice
alternate choice
D1 diameter grade KC7325 order # 4150371 4150374 4150377 4150403 4150409 4150411 4150421 4150426
grade KC7325
catalogue # B041A17000CPG B041A17300CPG B041A17500CPG B041A18000CPG B041A18500CPG B041A18654CPG B041A19500CPG B041A20000CPG
nominal size range 1–3 >3–6 >6–10 >10–18 >18–20
order # catalogue # 4151288 B051A17000CPG — 4151294 B051A17500CPG 4148475 B051A18000CPG — — — 4148598 B051A20000CPG
Tolerance • Metric D1 tolerance 0,000/-0,014 (h8) 0,000/-0,012 (h7) 0,000/-0,015 (h7) 0,000/-0,018 (h7) 0,000/-0,021 (h7)
mm 17,000 17,300 17,500 18,000 18,500 18,654 19,500 20,000
in .6693 .6811 .6890 .7087 .7283 .7344 .7677 .7874
L 123 123 123 123 131 131 131 131
L3 73 73 73 73 79 79 79 79
L4 max 51 51 51 51 55 55 55 55
L5 3,0 3,0 3,0 3,1 3,2 3,2 3,4 3,5
LS 48 48 48 48 50 50 50 50
D 18 18 18 18 20 20 20 20
D tolerance h6 0,000/-0,006 0,000/-0,008 0,000/-0,009 0,000/-0,011 0,000/-0,013
TOOLING SYSTEMS
HOLEMAKING
MILLING
C10
kennametal.com
Solid Carbide Drills GOdrill • Wide Range of Materials
TURNING
™
B052A
B052A
first choice
alternate choice
MILLING
B042A/B052A • ~5 x D
D1 diameter
4151794 4151795 4151796 4151797 4151798 4151799 4151802 4151803 4151804 4151806 4151808 4151809 4151811 4151812 4150602 4150633 4150634 4150635
catalogue # B042A01000CPG B042A01041CPG B042A01100CPG B042A01181CPG B042A01200CPG B042A01300CPG B042A01400CPG B042A01500CPG B042A01600CPG B042A01700CPG B042A01800CPG B042A01900CPG — B042A02000CPG B042A02100CPG B042A02200CPG B042A02300CPG B042A02383CPG B042A02400CPG — B042A02500CPG B042A02578CPG B042A02600CPG B042A02700CPG B042A02779CPG B042A02800CPG B042A02870CPG B042A02900CPG B042A03000CPG B042A03048CPG B042A03100CPG B042A03175CPG
order #
4149143 4149144 4149145 4149146 4149147 4149148 4149149 4149150 4149151 4149152 4149153 4149154 4149156 4149157 4149159 4149161 4149163 4149164 4149167 4149125 4149126
catalogue # — — — — — — — B052A01500CPG B052A01600CPG B052A01700CPG B052A01800CPG B052A01900CPG B052A01984CPG B052A02000CPG B052A02100CPG B052A02200CPG B052A02300CPG B052A02383CPG B052A02400CPG B052A02489CPG B052A02500CPG — B052A02600CPG B052A02700CPG B052A02779CPG B052A02800CPG — B052A02900CPG B052A03000CPG B052A03048CPG — —
mm 1,000 1,041 1,100 1,181 1,200 1,300 1,400 1,500 1,600 1,700 1,800 1,900 1,984 2,000 2,100 2,200 2,300 2,383 2,400 2,489 2,500 2,578 2,600 2,700 2,779 2,800 2,870 2,900 3,000 3,048 3,100 3,175
in .0394 .0410 .0433 .0465 .0472 .0512 .0551 .0591 .0630 .0669 .0709 .0748 .0781 .0787 .0827 .0866 .0906 .0938 .0945 .0980 .0984 .1015 .1024 .1063 .1094 .1102 .1130 .1142 .1181 .1200 .1220 .1250
L 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 66 66 66 66
L3 9 9 9 9 9 9 9 12 12 12 12 12 18 18 18 18 18 22 22 22 22 22 22 22 22 22 22 22 28 28 28 28
L4 max 6 6 6 6 6 6 6 9 9 9 9 9 14 14 14 14 14 17 17 17 17 17 17 17 17 17 17 17 23 23 23 23
L5 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5
LS 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 36 36 36 36
D 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6
HOLEMAKING
order # 4151774 4151777 4151780 4151781 4151783 4151784 4151787 4151788 4151789 4151790 4151791 4151792
grade KC7325
TOOLING SYSTEMS
grade KC7325
(continued)
kennametal.com
C11
Solid Carbide Drills GOdrill™ • Wide Range of Materials
TOOLING SYSTEMS
HOLEMAKING
MILLING
TURNING
(B042A/B052A • ~5 x D — continued)
first choice
alternate choice
D1 diameter grade KC7325 order # catalogue # 4150636 B042A03200CPG — 4150638 B042A03300CPG 4150639 B042A03400CPG 4150640 B042A03455CPG 4150641 B042A03500CPG 4150643 B042A03600CPG 4150645 B042A03700CPG 4150647 B042A03800CPG 4150648 B042A03900CPG 4150650 B042A04000CPG 4150651 B042A04039CPG 4150653 B042A04100CPG 4150654 B042A04200CPG 4150655 B042A04217CPG 4150656 B042A04300CPG 4150658 B042A04400CPG 4150659 B042A04500CPG — 4150662 B042A04700CPG — 4150664 B042A04800CPG 4150666 B042A04900CPG 4150667 B042A05000CPG 4150668 B042A05100CPG — 4150671 B042A05200CPG 4150672 B042A05300CPG 4150673 B042A05400CPG 4150675 B042A05500CPG — 4150677 B042A05600CPG 4150679 B042A05700CPG 4150680 B042A05800CPG 4150681 B042A05900CPG 4150683 B042A06000CPG 4150684 B042A06100CPG 4150685 B042A06200CPG 4150686 B042A06300CPG 4150688 B042A06350CPG 4150689 B042A06400CPG 4150690 B042A06500CPG 4150692 B042A06600CPG — 4150694 B042A06700CPG 4150695 B042A06746CPG 4150696 B042A06800CPG 4150697 B042A06900CPG
grade KC7325 order # 4149130 4149131 4121505 4149132 4149184 4149186 4149188 4149190 4149191 4149193 4149194 4149196 4149197 4149198 4149199 4149201 4149202 4149203 4149205 4149206 4149207 4149209 4149210 4149211 4149213 4149214 4149215 4149218 4149219 4149220 4149222 4149223 4149226 4149227 4149228 4149229 4149230 4149231 4149232 4149234 4149235 4149236 4149237 4149238 4149239
catalogue # B052A03200CPG B052A03264CPG B052A03300CPG B052A03400CPG — B052A03500CPG B052A03600CPG B052A03700CPG B052A03800CPG B052A03900CPG B052A04000CPG B052A04039CPG B052A04100CPG B052A04200CPG B052A04217CPG B052A04300CPG B052A04400CPG B052A04500CPG B052A04600CPG B052A04700CPG B052A04763CPG B052A04800CPG B052A04900CPG B052A05000CPG B052A05100CPG B052A05159CPG B052A05200CPG B052A05300CPG — B052A05500CPG B052A05558CPG B052A05600CPG B052A05700CPG B052A05800CPG — B052A06000CPG B052A06100CPG B052A06200CPG B052A06300CPG B052A06350CPG B052A06400CPG B052A06500CPG B052A06600CPG B052A06630CPG B052A06700CPG B052A06746CPG B052A06800CPG B052A06900CPG
mm 3,200 3,264 3,300 3,400 3,455 3,500 3,600 3,700 3,800 3,900 4,000 4,039 4,100 4,200 4,217 4,300 4,400 4,500 4,600 4,700 4,763 4,800 4,900 5,000 5,100 5,159 5,200 5,300 5,400 5,500 5,558 5,600 5,700 5,800 5,900 6,000 6,100 6,200 6,300 6,350 6,400 6,500 6,600 6,630 6,700 6,746 6,800 6,900
in .1260 .1285 .1299 .1339 .1360 .1378 .1417 .1457 .1496 .1535 .1575 .1590 .1614 .1654 .1660 .1693 .1732 .1772 .1811 .1850 .1875 .1890 .1929 .1969 .2008 .2031 .2047 .2087 .2126 .2165 .2188 .2205 .2244 .2283 .2323 .2362 .2402 .2441 .2480 .2500 .2520 .2559 .2598 .2610 .2638 .2656 .2677 .2717
L 66 66 66 66 66 66 66 66 74 74 74 74 74 74 74 74 74 74 74 74 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 91 91 91 91 91 91 91 91 91 91 91 91
L3 28 28 28 28 28 28 28 28 36 36 36 36 36 36 36 36 36 36 36 36 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 53 53 53 53 53 53 53 53 53 53 53 53
L4 max 23 23 23 23 23 23 23 23 29 29 29 29 29 29 29 29 29 29 29 29 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 43 43 43 43 43 43 43 43 43 43 43 43
L5 0,5 0,5 0,5 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,8 0,8 0,8 0,8 0,8 0,8 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 1,0 1,0 1,0 1,0 1,0 1,0 1,1 1,1 1,1 1,1 1,1 1,1 1,1 1,1 1,1 1,2
LS 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36
D 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8
(continued)
C12
kennametal.com
Solid Carbide Drills GOdrill • Wide Range of Materials ™
grade KC7325
grade KC7325
order # catalogue # 4150698 B042A07000CPG 4150700 B042A07145CPG 4150701 B042A07200CPG — 4150703 B042A07400CPG 4150704 B042A07500CPG 4150706 B042A07600CPG 4150707 B042A07700CPG 4150708 B042A07800CPG — 4150711 B042A08000CPG 4150712 B042A08100CPG 4150713 B042A08200CPG 4150714 B042A08300CPG — 4150716 B042A08400CPG 4150718 B042A08500CPG 4150719 B042A08600CPG 4150720 B042A08700CPG 4150722 B042A08800CPG 4150724 B042A09000CPG 4150725 B042A09100CPG 4150726 B042A09129CPG 4150727 B042A09200CPG 4150728 B042A09300CPG 4150730 B042A09400CPG 4150731 B042A09500CPG 4150732 B042A09525CPG 4150733 B042A09600CPG 4150734 B042A09700CPG 4150735 B042A09800CPG 4150736 B042A09900CPG 4150739 B042A10000CPG — 4150741 B042A10200CPG 4150742 B042A10300CPG 4150744 B042A10400CPG 4150745 B042A10500CPG 4150746 B042A10600CPG — 4150749 B042A10800CPG 4150750 B042A10900CPG 4150751 B042A11000CPG 4150752 B042A11100CPG 4150754 B042A11200CPG 4150755 B042A11300CPG 4150757 B042A11500CPG —
order # catalogue # 4149240 B052A07000CPG — 4149243 B052A07200CPG 4149244 B052A07300CPG 4149245 B052A07400CPG 4149246 B052A07500CPG — — 4149250 B052A07800CPG 4149252 B052A07938CPG 4149253 B052A08000CPG 4149254 B052A08100CPG 4149255 B052A08200CPG — 4149257 B052A08334CPG 4149258 B052A08400CPG 4149260 B052A08500CPG 4149261 B052A08600CPG 4149262 B052A08700CPG 4149264 B052A08800CPG 4149266 B052A09000CPG 4149267 B052A09100CPG — 4149269 B052A09200CPG 4149270 B052A09300CPG 4149272 B052A09400CPG 4149273 B052A09500CPG — 4149275 B052A09600CPG — 4149277 B052A09800CPG 4149278 B052A09900CPG 4149110 B052A10000CPG 4149111 B052A10100CPG 4149112 B052A10200CPG 4149293 B052A10300CPG 4149295 B052A10400CPG 4149296 B052A10500CPG 4149297 B052A10600CPG 4149298 B052A10700CPG 4149300 B052A10800CPG 4149301 B052A10900CPG 4149302 B052A11000CPG 4149303 B052A11100CPG 4149305 B052A11200CPG — 4149308 B052A11500CPG 4149310 B052A11600CPG
mm 7,000 7,145 7,200 7,300 7,400 7,500 7,600 7,700 7,800 7,938 8,000 8,100 8,200 8,300 8,334 8,400 8,500 8,600 8,700 8,800 9,000 9,100 9,129 9,200 9,300 9,400 9,500 9,525 9,600 9,700 9,800 9,900 10,000 10,100 10,200 10,300 10,400 10,500 10,600 10,700 10,800 10,900 11,000 11,100 11,200 11,300 11,500 11,600
in .2756 .2813 .2835 .2874 .2913 .2953 .2992 .3031 .3071 .3125 .3150 .3189 .3228 .3268 .3281 .3307 .3346 .3386 .3425 .3465 .3543 .3583 .3594 .3622 .3661 .3701 .3740 .3750 .3780 .3819 .3858 .3898 .3937 .3976 .4016 .4055 .4094 .4134 .4173 .4213 .4252 .4291 .4331 .4370 .4409 .4449 .4528 .4567
L 91 91 91 91 91 91 91 91 91 91 91 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118
L3 53 53 53 53 53 53 53 53 53 53 53 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71
L4 max 43 43 43 43 43 43 43 43 43 43 43 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56
L5 1,2 1,2 1,2 1,2 1,3 1,3 1,3 1,3 1,3 1,3 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,5 1,5 1,5 1,5 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,7 1,7 1,7 1,7 1,7 1,7 1,8 1,8 1,8 1,8 1,8 1,9 1,9 1,9 1,9 1,9 1,9 2,0 2,0
LS 36 36 36 36 36 36 36 36 36 36 36 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45
D 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12
(continued)
kennametal.com
C13
MILLING
alternate choice
D1 diameter
HOLEMAKING
first choice
TOOLING SYSTEMS
TURNING
(B042A/B052A • ~5 x D — continued)
Solid Carbide Drills GOdrill™ • Wide Range of Materials
TURNING
(B042A/B052A • ~5 x D — continued)
grade KC7325
4150769 4150770 4150771
MILLING
first choice
alternate choice
D1 diameter
order # 4150760 4150761 4150762 4150764 4150765
4150773 4150774 4150775 4150781 4150787 4150793 4150794 4150796 4150799
HOLEMAKING
4150812 4150818 4150824 4150830 4150838
grade KC7325
catalogue # B042A11700CPG B042A11800CPG B042A11900CPG B042A12000CPG B042A12100CPG — — B042A12400CPG B042A12500CPG B042A12600CPG — B042A12800CPG B042A12900CPG B042A13000CPG — B042A13500CPG B042A14000CPG — B042A14500CPG B042A14600CPG B042A14700CPG B042A15000CPG — — B042A16000CPG B042A16500CPG B042A17000CPG B042A17500CPG B042A18200CPG — —
4149312 4149315 4149316 4149317 4149318 4149321 4149323 4149324 4149326 4149328 4149332 4149338 4149340 4149344
4149352 4149360 4149363 4149369
4149407 4149421
Tolerance • Metric D1 tolerance 0,000/-0,014 (h8) 0,000/-0,012 (h7) 0,000/-0,015 (h7) 0,000/-0,018 (h7) 0,000/-0,021 (h7)
catalogue # — B052A11800CPG — B052A12000CPG B052A12100CPG B052A12200CPG B052A12300CPG — B052A12500CPG — B052A12700CPG B052A12800CPG — B052A13000CPG B052A13100CPG B052A13500CPG B052A14000CPG B052A14200CPG B052A14500CPG — — — B052A15100CPG B052A15800CPG B052A16000CPG B052A16500CPG — — — B052A18700CPG B052A20000CPG
mm 11,700 11,800 11,900 12,000 12,100 12,200 12,300 12,400 12,500 12,600 12,700 12,800 12,900 13,000 13,100 13,500 14,000 14,200 14,500 14,600 14,700 15,000 15,100 15,800 16,000 16,500 17,000 17,500 18,200 18,700 20,000
in .4606 .4646 .4685 .4724 .4764 .4803 .4843 .4882 .4921 .4961 .5000 .5039 .5079 .5118 .5157 .5315 .5512 .5591 .5709 .5748 .5787 .5906 .5945 .6220 .6299 .6496 .6693 .6890 .7165 .7362 .7874
L 118 118 118 118 124 124 124 124 124 124 124 124 124 124 124 124 124 133 133 133 133 133 133 133 133 143 143 143 153 153 153
L3 71 71 71 71 77 77 77 77 77 77 77 77 77 77 77 77 77 83 83 83 83 83 83 83 83 93 93 93 101 101 101
L4 max 56 56 56 56 60 60 60 60 60 60 60 60 60 60 60 60 60 63 63 63 63 63 63 63 63 71 71 71 77 77 77
L5 2,0 2,0 2,0 2,1 2,1 2,1 2,1 2,1 2,2 2,2 2,2 2,2 2,2 2,2 2,3 2,3 2,4 2,5 2,5 2,5 2,5 2,6 2,6 2,7 2,8 2,9 3,0 3,0 3,2 3,3 3,5
LS 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 48 48 48 48 48 48 48 48 48 48 48 50 50 50
D 12 12 12 12 14 14 14 14 14 14 14 14 14 14 14 14 14 16 16 16 16 16 16 16 16 18 18 18 20 20 20
D tolerance h6 0,000/-0,006 0,000/-0,008 0,000/-0,009 0,000/-0,011 0,000/-0,013
TOOLING SYSTEMS
nominal size range 1–3 >3–6 >6–10 >10–18 >18–20
order #
C14
kennametal.com
Solid Carbide Drills Application Data
Metric
Range — m/min
Recommended Feed Rate (f) by Diameter
Material Group
min
0 1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 4 1 2 3 4 1 2
70 60 80 50 50 30 30 20 30 20 80 90 80 90 90 90 90 20 10 20 20 10 10
P
M
K
N
S
80 70 90 70 70 40 40 30 40 30 130 110 110 230 220 180 130 25 20 25 25 15 10
115 100 100 90 100 60 60 40 50 40 170 120 130 270 270 225 270 30 30 40 50 30 30
mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r
1,0
2,0
3,0
4,0
6,0
8,0
10,0
12,0
16,0
20,0
0,03–0,08 0,04–0,09 0,04–0,09 0,05–0,11 0,04–0,12 0,03–0,05 0,03–0,05 0,02–0,05 0,02–0,06 0,02–0,05 0,09–0,18 0,06–0,13 0,05–0,11 0,05–0,12 0,04–0,08 0,10–0,13 0,04–0,08 0,01–0,04 0,01–0,03 0,01–0,03 0,01–0,03 0,01–0,03 0,01–0,03
0,04–0,09 0,05–0,11 0,05–0,11 0,06–0,13 0,05–0,13 0,04–0,06 0,04–0,06 0,03–0,06 0,03–0,07 0,03–0,06 0,10–0,20 0,08–0,15 0,06–0,13 0,06–0,13 0,06–0,12 0,11–0,14 0,06–0,12 0,02–0,05 0,02–0,03 0,02–0,03 0,02–0,03 0,02–0,03 0,02–0,03
0,05–0,11 0,06–0,13 0,06–0,13 0,07–0,15 0,06–0,15 0,05–0,07 0,05–0,07 0,04–0,07 0,04–0,08 0,04–0,07 0,11–0,22 0,10–0,17 0,07–0,15 0,08–0,14 0,08–0,16 0,12–0,14 0,08–0,16 0,03–0,06 0,02–0,04 0,02–0,04 0,02–0,04 0,02–0,04 0,02–0,04
0,08–0,14 0,09–0,16 0,08–0,16 0,09–0,17 0,08–0,17 0,06–0,10 0,06–0,10 0,05–0,09 0,06–0,10 0,06–0,09 0,12–0,24 0,12–0,19 0,09–0,19 0,10–0,16 0,10–0,20 0,13–0,16 0,10–0,20 0,04–0,08 0,03–0,06 0,02–0,05 0,03–0,06 0,03–0,06 0,02–0,05
0,09–0,19 0,11–0,22 0,12–0,22 0,13–0,23 0,12–0,23 0,08–0,14 0,08–0,14 0,08–0,11 0,08–0,12 0,08–0,11 0,16–0,31 0,16–0,25 0,12–0,25 0,12–0,20 0,12–0,24 0,14–0,20 0,12–0,24 0,06–0,10 0,05–0,08 0,04–0,07 0,05–0,08 0,05–0,08 0,04–0,07
0,11–0,22 0,13–0,26 0,14–0,26 0,15–0,28 0,14–0,28 0,10–0,18 0,10–0,18 0,09–0,12 0,09–0,14 0,09–0,12 0,20–0,38 0,20–0,31 0,14–0,30 0,16–0,24 0,16–0,28 0,16–0,24 0,16–0,28 0,08–0,12 0,07–0,10 0,06–0,09 0,07–0,10 0,07–0,10 0,06–0,09
0,13–0,26 0,15–0,31 0,17–0,31 0,19–0,33 0,17–0,33 0,12–0,22 0,12–0,22 0,10–0,14 0,10–0,16 0,10–0,14 0,23–0,44 0,23–0,36 0,17–0,35 0,20–0,28 0,20–0,32 0,20–0,28 0,20–0,32 0,09–0,13 0,08–0,11 0,07–0,10 0,08–0,11 0,08–0,11 0,07–0,10
0,15–0,30 0,18–0,35 0,20–0,35 0,22–0,38 0,19–0,38 0,14–0,24 0,14–0,24 0,12–0,16 0,12–0,18 0,12–0,16 0,25–0,49 0,25–0,40 0,19–0,40 0,24–0,32 0,24–0,36 0,24–0,32 0,24–0,36 0,10–0,14 0,09–0,12 0,08–0,11 0,09–0,12 0,09–0,12 0,08–0,11
0,19–0,36 0,22–0,42 0,24–0,42 0,26–0,47 0,23–0,47 0,18–0,32 0,18–0,32 0,14–0,18 0,14–0,20 0,14–0,18 0,31–0,60 0,31–0,48 0,25–0,48 0,28–0,40 0,28–0,44 0,28–0,40 0,28–0,40 0,12–0,16 0,10–0,14 0,09–0,13 0,10–0,14 0,10–0,14 0,09–0,13
0,24–0,46 0,28–0,54 0,31–0,53 0,34–0,59 0,29–0,59 0,23–0,41 0,23–0,41 0,16–0,20 0,16–0,22 0,16–0,20 0,38–0,74 0,38–0,60 0,30–0,60 0,32–0,48 0,32–0,52 0,32–0,44 0,32–0,48 0,14–0,18 0,11–0,16 0,10–0,15 0,11–0,16 0,11–0,16 0,10–0,15
TOOLING SYSTEMS
HOLEMAKING
H
Starting Value max
MILLING
Cutting Speed — vc
TURNING
GOdrill™ • B04_CPG Series • Grade KC7325™ • Flood Coolant • Drill Diameters 1–20mm • Metric
kennametal.com
C15
Solid Carbide Drills Application Data
TURNING
GOdrill™ • B05_CPG Series • Grade KC7325™ • Through Coolant • Drill Diameters 1–20mm • Metric
Metric
Range — m/min
Recommended Feed Rate (f) by Diameter
Material Group
min
0 1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 4 1 2 3 4 1 2
70 70 90 60 50 40 40 20 30 20 80 80 80 90 90 90 90 10 10 10 10 10 10
P
M
MILLING
Cutting Speed — vc
K
N
S
80 100 120 80 80 50 50 30 40 30 120 110 100 230 225 180 135 25 20 25 25 15 10
115 140 140 100 100 70 70 40 50 40 170 140 130 315 270 270 180 30 25 30 40 30 30
mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r
1,0
2,0
3,0
4,0
6,0
8,0
10,0
12,0
16,0
20,0
0,03–0,08 0,04–0,09 0,04–0,09 0,05–0,10 0,05–0,10 0,03–0,05 0,03–0,05 0,02–0,05 0,02–0,06 0,02–0,05 0,08–0,16 0,10–0,14 0,05–0,13 0,05–0,12 0,04–0,08 0,10–0,13 0,04–0,08 0,01–0,04 0,01–0,03 0,01–0,03 0,01–0,03 0,01–0,03 0,01–0,03
0,04–0,09 0,05–0,12 0,05–0,12 0,06–0,13 0,06–0,13 0,04–0,06 0,04–0,06 0,03–0,06 0,03–0,07 0,03–0,06 0,09–0,17 0,11–0,15 0,07–0,15 0,06–0,13 0,06–0,12 0,11–0,14 0,06–0,12 0,02–0,05 0,02–0,03 0,02–0,03 0,02–0,03 0,02–0,03 0,02–0,03
0,05–0,11 0,07–0,14 0,07–0,14 0,08–0,15 0,07–0,15 0,05–0,07 0,05–0,08 0,04–0,07 0,04–0,08 0,04–0,07 0,11–0,22 0,12–0,16 0,08–0,17 0,08–0,14 0,08–0,16 0,12–0,14 0,08–0,16 0,03–0,06 0,02–0,04 0,02–0,04 0,02–0,04 0,02–0,04 0,02–0,04
0,08–0,14 0,08–0,16 0,08–0,16 0,09–0,17 0,08–0,17 0,06–0,10 0,06–0,10 0,05–0,09 0,06–0,10 0,05–0,09 0,12–0,24 0,13–0,19 0,09–0,19 0,10–0,16 0,10–0,20 0,13–0,16 0,10–0,20 0,04–0,08 0,03–0,06 0,02–0,05 0,03–0,06 0,03–0,06 0,02–0,05
0,09–0,19 0,11–0,22 0,12–0,22 0,13–0,23 0,12–0,23 0,08–0,14 0,08–0,14 0,08–0,11 0,08–0,12 0,08–0,11 0,16–0,31 0,16–0,25 0,12–0,25 0,12–0,20 0,12–0,24 0,14–0,20 0,12–0,24 0,06–0,10 0,05–0,08 0,04–0,07 0,05–0,08 0,05–0,08 0,04–0,07
0,11–0,22 0,13–0,26 0,14–0,26 0,15–0,28 0,14–0,28 0,10–0,18 0,10–0,18 0,09–0,12 0,09–0,14 0,09–0,12 0,20–0,38 0,20–0,31 0,14–0,30 0,16–0,24 0,16–0,28 0,16–0,24 0,16–0,28 0,08–0,12 0,07–0,10 0,06–0,09 0,07–0,10 0,07–0,10 0,06–0,09
0,13–0,26 0,15–0,31 0,17–0,31 0,19–0,33 0,17–0,33 0,12–0,22 0,13–0,22 0,10–0,14 0,10–0,16 0,10–0,14 0,23–0,44 0,23–0,36 0,17–0,35 0,20–0,28 0,20–0,32 0,20–0,28 0,20–0,32 0,09–0,13 0,08–0,11 0,07–0,10 0,08–0,11 0,08–0,11 0,07–0,10
0,15–0,30 0,18–0,35 0,20–0,35 0,22–0,38 0,19–0,38 0,14–0,24 0,14–0,24 0,12–0,16 0,12–0,18 0,12–0,16 0,25–0,49 0,25–0,40 0,19–0,40 0,24–0,32 0,24–0,36 0,24–0,32 0,24–0,36 0,10–0,14 0,09–0,12 0,08–0,11 0,09–0,12 0,09–0,12 0,08–0,11
0,19–0,36 0,22–0,42 0,24–0,42 0,26–0,47 0,23–0,47 0,18–0,32 0,18–0,32 0,14–0,18 0,14–0,20 0,14–0,18 0,31–0,60 0,31–0,48 0,24–0,48 0,28–0,40 0,28–0,44 0,28–0,40 0,28–0,40 0,12–0,16 0,10–0,14 0,09–0,13 0,10–0,14 0,10–0,14 0,09–0,13
0,24–0,46 0,28–0,54 0,31–0,53 0,34–0,59 0,29–0,59 0,23–0,41 0,23–0,41 0,16–0,20 0,16–0,22 0,16–0,20 0,38–0,74 0,38–0,60 0,30–0,60 0,32–0,48 0,32–0,52 0,32–0,44 0,32–0,48 0,14–0,18 0,11–0,16 0,10–0,15 0,11–0,16 0,11–0,16 0,10–0,15
TOOLING SYSTEMS
HOLEMAKING
H
Starting Value max
C16
kennametal.com
Digitally access and leverage product data and knowledge to connect systems and processes throughout the entire manufacturing lifecycle. VISIT KENNAMETAL.COM/NOVO AND DOWNLOAD TODAY.
kennametal.com
™
Kenna Universal Drills Primary Application Kenna Universal Drills (B96/B97_ Series) are engineered to deliver superior performance in steel, cast iron, and stainless steel applications making it ideal for small- and medium-sized shops. The universal application profile reduces tool change times and the number of drills in inventory. Covering a large spectrum of off-the-shelf diameters and a broad range of applications makes Kenna Universal Drills an excellent alternative to other high-performance products. The B976Z series is available from 2,5–3mm making it the first standard offering in less than 3mm. This extended diameter offering covers all common tap drill sizes, including an expanded selection of wire, fractional, and letter sizes. The new B967 series satisfies the demand for non-coolant drills up to 5 x D for applications with flood coolant or dry.
Use as Pilot Drill • Ideal point angle and tolerance make the Kenna Universal drill the preferred pilot drill for B27_ series solid carbide deep-hole drills.
Features and Benefits Kenna Universal Drills with Through Coolant • Multipurpose solid carbide drill engineered to deliver superior performance in steel, cast iron, stainless steel, and other applications, making it ideal for small- and medium-sized shops. • The universal application profile reduces tool change times and the number of drills in inventory. • It’s a problem solver that works everywhere.
Kenna Universal Drill-Point Design • Low thrust. Works well on a variety of machines. • Excellent centring capabilities. • Easy to regrind.
Four-Margin Land Design • Improves hole straightness and roundness. • Provides good alignment and stability in tough drilling applications — even when drilling through cross holes.
KC7315™ Grade • A multilayer, TiAlN-based coating with high hot hardness enables 30% higher cutting speeds and constant tool life. • Surface finish ensures chip evacuation when drilling deep holes.
C18
kennametal.com
MILLING
TURNING
Universal application profile, problem solver, and pilot drill.
HOLEMAKING
Customisation
TOOLING SYSTEMS
• Intermediate diameters available as semi-standards. • Length variations and step drills available as engineered solutions.
For standard line items with F-shank, please refer to the Master Catalogue 2018 or to the e-catalogue on kennametal.com.
kennametal.com
C19
Solid Carbide Drills
TURNING
Kenna Universal™ Drills with Through Coolant
TOOLING SYSTEMS
HOLEMAKING
MILLING
B976A • ~3 x D
short • KC7315 grade KC7315 order # 4042542 4042548 2878592 4054494 2878591 3528125 3110544 2392360 1913515 1913516 2276088 4054500 1913517 1913518 3528126 2649364 1913519 1913520 2385356 1984183 1988932 2264538 1913521 2224587 1913522 1913523 1913524 1986773 2649366 1913525 2231776 3121287
catalogue # B976Z02500 B976Z02800 B976A03000 B976A03175 B976A03300 B976A03500 B976A03600 B976A03800 B976A04000 B976A04200 B976A04300 B976A04496 B976A04500 B976A04600 B976A04620 B976A04763 B976A04800 B976A05000 B976A05100 B976A05200 B976A05300 B976A05400 B976A05500 B976A05600 B976A05700 B976A05800 B976A06000 B976A06200 B976A06350 B976A06500 B976A06600 B976A06700
first choice
alternate choice
D1 diameter
mm 2,500 2,800 3,000 3,175 3,300 3,500 3,600 3,800 4,000 4,200 4,300 4,496 4,500 4,600 4,620 4,763 4,800 5,000 5,100 5,200 5,300 5,400 5,500 5,600 5,700 5,800 6,000 6,200 6,350 6,500 6,600 6,700
in .0984 .1102 .1181 .1250 .1299 .1378 .1417 .1496 .1575 .1654 .1693 .1770 .1772 .1811 .1819 .1875 .1890 .1969 .2008 .2047 .2087 .2126 .2165 .2205 .2244 .2283 .2362 .2441 .2500 .2559 .2598 .2638
L 50 50 62 62 62 62 62 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 79 79 79 79 79
L3 16 16 20 20 20 20 20 24 24 24 24 24 24 24 24 28 28 28 28 28 28 28 28 28 28 28 28 34 34 34 34 34
L4 max 11 11 14 14 14 14 14 17 17 17 17 17 17 17 17 20 20 20 20 20 20 20 20 20 20 20 20 24 24 24 24 24
L5 0,4 0,5 0,5 0,5 0,5 0,6 0,6 0,6 0,7 0,7 0,7 0,7 0,7 0,8 0,8 0,8 0,8 0,8 0,8 0,9 0,9 0,9 0,9 0,9 1,0 1,0 1,0 1,0 1,1 1,1 1,1 1,1
LS 28 28 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36
D 3 3 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 (continued)
C20
kennametal.com
Solid Carbide Drills Kenna Universal Drills with Through Coolant ™
mm 6,750 6,800 7,000 7,200 7,400 7,500 7,800 7,900 7,938 8,000 8,100 8,200 8,500 8,600 8,700 8,800 8,839 9,000 9,100 9,200 9,300 9,500 9,525 9,600 9,700 9,800 10,000 10,200 10,262 10,300 10,320 10,500 10,700 10,800 11,000 11,113 11,200 11,500 11,700 12,000 12,500 12,700 12,800 13,000 13,500 13,700 14,000 14,100
in .2657 .2677 .2756 .2835 .2913 .2953 .3071 .3110 .3125 .3150 .3189 .3228 .3346 .3386 .3425 .3465 .3480 .3543 .3583 .3622 .3661 .3740 .3750 .3780 .3819 .3858 .3937 .4016 .4040 .4055 .4063 .4134 .4213 .4252 .4331 .4375 .4409 .4528 .4606 .4724 .4921 .5000 .5039 .5118 .5315 .5394 .5512 .5551
L 79 79 79 79 79 79 79 79 79 79 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 102 102 102 102 102 102 102 102 102 102 102 102 102 107 107 107 107 107 107 107 115
L3 34 34 34 41 41 41 41 41 41 41 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 55 55 55 55 55 55 55 55 55 55 55 55 55 60 60 60 60 60 60 60 65
L4 max 24 24 24 29 29 29 29 29 29 29 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 40 40 40 40 40 40 40 40 40 40 40 40 40 43 43 43 43 43 43 43 45
L5 1,1 1,1 1,2 1,2 1,3 1,3 1,3 1,3 1,3 1,4 1,4 1,4 1,4 1,5 1,5 1,5 1,5 1,5 1,5 1,6 1,6 1,6 1,6 1,6 1,7 1,7 1,7 1,7 1,8 1,8 1,8 1,8 1,8 1,8 1,9 1,9 1,9 2,0 2,0 2,1 2,1 2,2 2,2 2,2 2,3 2,4 2,4 2,4
LS 36 36 36 36 36 36 36 36 36 36 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 48
D 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12 12 14 14 14 14 14 14 14 16
MILLING
catalogue # B976A06750 B976A06800 B976A07000 B976A07200 B976A07400 B976A07500 B976A07800 B976A07900 B976A07938 B976A08000 B976A08100 B976A08200 B976A08500 B976A08600 B976A08700 B976A08800 B976A08839 B976A09000 B976A09100 B976A09200 B976A09300 B976A09500 B976A09525 B976A09600 B976A09700 B976A09800 B976A10000 B976A10200 B976A10262 B976A10300 B976A10320 B976A10500 B976A10700 B976A10800 B976A11000 B976A11113 B976A11200 B976A11500 B976A11700 B976A12000 B976A12500 B976A12700 B976A12800 B976A13000 B976A13500 B976A13700 B976A14000 B976A14100
alternate choice
D1 diameter
HOLEMAKING
order # 3528129 1913526 1913527 3110545 1913528 1913529 1913530 2397689 2649370 1913531 2036154 2390961 1913532 2222651 1988983 1913533 4054510 1913534 2224588 2408308 1913535 1913536 2649374 2231778 1961106 1913537 1913538 1913539 4054512 3119977 2649376 1913540 1913541 2388784 1913542 2649378 1913543 1913544 1913545 1913546 1913547 1913548 2227984 1913549 1913550 1913551 1913552 2226630
first choice
TOOLING SYSTEMS
short • KC7315 grade KC7315
TURNING
(B976A • ~3 x D — continued)
(continued)
kennametal.com
C21
Solid Carbide Drills Kenna Universal™ Drills with Through Coolant
MILLING
TURNING
(B976A • ~3 x D — continued)
short • KC7315 grade KC7315 order # 2404108 2649382 1913553 1913554 1913555 1913556 1913558 2882164 1913559 1913560 2397289 1913562 1913566
first choice
alternate choice
D1 diameter
catalogue # B976A14200 B976A14288 B976A14500 B976A14700 B976A15000 B976A15500 B976A16000 B976A16200 B976A16500 B976A17000 B976A17100 B976A18000 B976A20000
mm 14,200 14,288 14,500 14,700 15,000 15,500 16,000 16,200 16,500 17,000 17,100 18,000 20,000
Tolerance • Metric D1 tolerance m7 0,004/0,016 0,006/0,021 0,007/0,025 0,008/0,029
in .5591 .5625 .5709 .5787 .5906 .6102 .6299 .6378 .6496 .6693 .6732 .7087 .7874
L 115 115 115 115 115 115 115 123 123 123 123 123 131
L3 65 65 65 65 65 65 65 73 73 73 73 73 79
L4 max 45 45 45 45 45 45 45 51 51 51 51 51 55
L5 2,5 2,5 2,5 2,5 2,6 2,7 2,8 2,8 2,9 2,9 3,0 3,1 3,5
LS 48 48 48 48 48 48 48 48 48 48 48 48 50
D 16 16 16 16 16 16 16 18 18 18 18 18 20
D tolerance h6 0,000/-0,008 0,000/-0,009 0,000/-0,011 0,000/-0,013
TOOLING SYSTEMS
HOLEMAKING
nominal size range >3–6 >6–10 >10–18 >18–25,4
C22
kennametal.com
Solid Carbide Drills Kenna Universal Drills with Through Coolant
TURNING
™
catalogue # B977A03000 B977A03100 B977A03175 B977A03200 B977A03300 B977A03400 B977A03500 B977A03600 B977A03700 B977A03800 B977A03900 B977A03970 B977A04000 B977A04039 B977A04100 B977A04200 B977A04300 B977A04400 B977A04500 B977A04600 B977A04700 B977A04763 B977A04800 B977A04900 B977A05000 B977A05100 B977A05200 B977A05300
alternate choice
D1 diameter
mm 3,000 3,100 3,175 3,200 3,300 3,400 3,500 3,600 3,700 3,800 3,900 3,970 4,000 4,039 4,100 4,200 4,300 4,400 4,500 4,600 4,700 4,763 4,800 4,900 5,000 5,100 5,200 5,300
in .1181 .1220 .1250 .1260 .1299 .1339 .1378 .1417 .1457 .1496 .1535 .1563 .1575 .1590 .1614 .1654 .1693 .1732 .1772 .1811 .1850 .1875 .1890 .1929 .1969 .2008 .2047 .2087
L 66 66 66 66 66 66 66 66 66 74 74 74 74 74 74 74 74 74 74 74 74 82 82 82 82 82 82 82
L3 28 28 28 28 28 28 28 28 28 36 36 36 36 36 36 36 36 36 36 36 36 44 44 44 44 44 44 44
L4 max 23 23 23 23 23 23 23 23 23 29 29 29 29 29 29 29 29 29 29 29 29 35 35 35 35 35 35 35
L5 0,5 0,5 0,5 0,5 0,5 0,6 0,6 0,6 0,6 0,6 0,6 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,9 0,9
LS 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36
D 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
HOLEMAKING
order # 2425285 2425288 4054515 2425290 1959665 2425292 2425303 2425304 2425305 2425306 2203489 2649386 1913567 4054518 2416279 1913568 2040680 2425309 1913569 1913570 2425310 2649389 1913571 2396971 1913572 2049487 1975006 2202510
first choice
(continued)
kennametal.com
C23
TOOLING SYSTEMS
long • KC7315 grade KC7315
MILLING
B977A • ~5 x D
Solid Carbide Drills Kenna Universal™ Drills with Through Coolant
TOOLING SYSTEMS
HOLEMAKING
MILLING
TURNING
(B977A • ~5 x D — continued)
long • KC7315 grade KC7315 order # 2425311 1913573 2649391 1959664 1988931 1913574 2228362 1913575 2043779 4132877 2425323 2425324 2383552 2383778 1913576 2425325 2230539 1913577 1959666 1913578 2203579 2658216 2264019 1913579 1913580 2425330 1992230 1913581 2658218 1913582 2244229 1986652 2390123 2236065 1913583 2425331 2203834 2658221 1913584 1971763 1913585 2425332 2218492 1913586 2408209 1913587 2658224 2425344
catalogue # B977A05400 B977A05500 B977A05558 B977A05600 B977A05700 B977A05800 B977A05900 B977A06000 B977A06100 B977A06150 B977A06200 B977A06300 B977A06350 B977A06400 B977A06500 B977A06600 B977A06700 B977A06800 B977A06900 B977A07000 B977A07100 B977A07145 B977A07200 B977A07400 B977A07500 B977A07600 B977A07700 B977A07800 B977A07938 B977A08000 B977A08100 B977A08200 B977A08300 B977A08400 B977A08500 B977A08600 B977A08700 B977A08733 B977A08800 B977A08900 B977A09000 B977A09100 B977A09200 B977A09300 B977A09400 B977A09500 B977A09525 B977A09600
first choice
alternate choice
D1 diameter
mm 5,400 5,500 5,558 5,600 5,700 5,800 5,900 6,000 6,100 6,150 6,200 6,300 6,350 6,400 6,500 6,600 6,700 6,800 6,900 7,000 7,100 7,145 7,200 7,400 7,500 7,600 7,700 7,800 7,938 8,000 8,100 8,200 8,300 8,400 8,500 8,600 8,700 8,733 8,800 8,900 9,000 9,100 9,200 9,300 9,400 9,500 9,525 9,600
in .2126 .2165 .2188 .2205 .2244 .2283 .2323 .2362 .2402 .2421 .2441 .2480 .2500 .2520 .2559 .2598 .2638 .2677 .2717 .2756 .2795 .2813 .2835 .2913 .2953 .2992 .3031 .3071 .3125 .3150 .3189 .3228 .3268 .3307 .3346 .3386 .3425 .3438 .3465 .3504 .3543 .3583 .3622 .3661 .3701 .3740 .3750 .3780
L 82 82 82 82 82 82 82 82 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103
L3 44 44 44 44 44 44 44 44 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61
L4 max 35 35 35 35 35 35 35 35 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49
L5 0,9 0,9 0,9 0,9 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,1 1,1 1,1 1,1 1,1 1,1 1,1 1,2 1,2 1,2 1,2 1,2 1,3 1,3 1,3 1,3 1,3 1,3 1,4 1,4 1,4 1,4 1,4 1,4 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,6 1,6 1,6 1,6 1,6 1,6
LS 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40
D 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
(continued)
C24
kennametal.com
Solid Carbide Drills Kenna Universal Drills with Through Coolant ™
mm 9,700 9,746 9,800 9,900 10,000 10,100 10,200 10,262 10,300 10,320 10,400 10,500 10,700 10,716 10,800 10,900 11,000 11,100 11,113 11,200 11,300 11,400 11,500 11,800 12,000 12,100 12,200 12,300 12,400 12,500 12,600 12,700 12,900 13,000 13,100 13,300 13,495 13,500 13,700 13,800 14,000 14,200 14,500 14,600 14,700 14,900 15,000 15,100
in .3819 .3837 .3858 .3898 .3937 .3976 .4016 .4040 .4055 .4063 .4094 .4134 .4213 .4219 .4252 .4291 .4331 .4370 .4375 .4409 .4449 .4488 .4528 .4646 .4724 .4764 .4803 .4843 .4882 .4921 .4961 .5000 .5079 .5118 .5157 .5236 .5313 .5315 .5394 .5433 .5512 .5591 .5709 .5748 .5787 .5866 .5906 .5945
L 103 103 103 103 103 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 133 133 133 133 133 133 133
L3 61 61 61 61 61 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 83 83 83 83 83 83 83
L4 max 49 49 49 49 49 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 63 63 63 63 63 63 63
L5 1,7 1,7 1,7 1,7 1,7 1,7 1,7 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,9 1,9 1,9 1,9 1,9 1,9 2,0 2,0 2,0 2,1 2,1 2,1 2,1 2,1 2,2 2,2 2,2 2,2 2,2 2,3 2,3 2,3 2,3 2,4 2,4 2,4 2,5 2,5 2,5 2,5 2,6 2,6 2,6
LS 40 40 40 40 40 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 48 48 48 48 48 48 48
D 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 16 16 16 16 16 16 16
MILLING
catalogue # B977A09700 B977A09746 B977A09800 B977A09900 B977A10000 B977A10100 B977A10200 B977A10262 B977A10300 B977A10320 B977A10400 B977A10500 B977A10700 B977A10716 B977A10800 B977A10900 B977A11000 B977A11100 B977A11113 B977A11200 B977A11300 B977A11400 B977A11500 B977A11800 B977A12000 B977A12100 B977A12200 B977A12300 B977A12400 B977A12500 B977A12600 B977A12700 B977A12900 B977A13000 B977A13100 B977A13300 B977A13495 B977A13500 B977A13700 B977A13800 B977A14000 B977A14200 B977A14500 B977A14600 B977A14700 B977A14900 B977A15000 B977A15100
alternate choice
D1 diameter
HOLEMAKING
order # 1939528 2658214 1913588 2245191 1913589 2407294 1913590 4054527 2240351 2658227 2425455 1913591 1913592 2658228 2256918 2425457 1913593 2264020 2658229 1913594 2425456 2425381 1913595 2049488 1913597 2384430 2049489 2045820 2425380 1913598 2203577 1913599 2226662 1913600 2401853 2229138 4054528 1913601 1913602 2251639 1913603 2230406 1913604 2043418 1913605 1960078 1913606 1960079
first choice
TOOLING SYSTEMS
long • KC7315 grade KC7315
TURNING
(B977A • ~5 x D — continued)
(continued)
kennametal.com
C25
Solid Carbide Drills Kenna Universal™ Drills with Through Coolant
MILLING
TURNING
(B977A • ~5 x D — continued)
long • KC7315 grade KC7315 order # 1913607 1913609 2416198 1913610 1913611 1913612 2391872 1913613 1913614 1913615 1913616 2386665 1913617
first choice
alternate choice
D1 diameter
catalogue # B977A15500 B977A16000 B977A16400 B977A16500 B977A17000 B977A17500 B977A17700 B977A18000 B977A18500 B977A19000 B977A19500 B977A19700 B977A20000
mm 15,500 16,000 16,400 16,500 17,000 17,500 17,700 18,000 18,500 19,000 19,500 19,700 20,000
Tolerance • Metric D1 tolerance m7 0,004/0,016 0,006/0,021 0,007/0,025 0,008/0,029
in .6102 .6299 .6457 .6496 .6693 .6890 .6969 .7087 .7283 .7480 .7677 .7756 .7874
L 133 133 143 143 143 143 143 143 153 153 153 153 153
L3 83 83 93 93 93 93 93 93 101 101 101 101 101
L4 max 63 63 71 71 71 71 71 71 77 77 77 77 77
L5 2,7 2,8 2,8 2,9 2,9 3,0 3,1 3,1 3,2 3,3 3,4 3,4 3,5
LS 48 48 48 48 48 48 48 48 50 50 50 50 50
D 16 16 18 18 18 18 18 18 20 20 20 20 20
D tolerance h6 0,000/-0,008 0,000/-0,009 0,000/-0,011 0,000/-0,013
TOOLING SYSTEMS
HOLEMAKING
nominal size range >3–6 >6–10 >10–18 >18–25,4
C26
kennametal.com
Solid Carbide Drills Kenna Universal Drills with Through Coolant
TURNING
™
catalogue # B978A03000 B978A03800 B978A04000 B978A04200 B978A04500 B978A04763 B978A05000 B978A05100 B978A05200 B978A05300 B978A05500 B978A05700 B978A06000 B978A06100 B978A06200 B978A06350 B978A06500 B978A06700 B978A06800 B978A07000 B978A07500 B978A08000 B978A08100 B978A08200 B978A08500 B978A08600 B978A08700 B978A09000 B978A09500 B978A09700 B978A09800 B978A10000
alternate choice
D1 diameter
mm 3,000 3,800 4,000 4,200 4,500 4,763 5,000 5,100 5,200 5,300 5,500 5,700 6,000 6,100 6,200 6,350 6,500 6,700 6,800 7,000 7,500 8,000 8,100 8,200 8,500 8,600 8,700 9,000 9,500 9,700 9,800 10,000
in .1181 .1496 .1575 .1654 .1772 .1875 .1969 .2008 .2047 .2087 .2165 .2244 .2362 .2402 .2441 .2500 .2559 .2638 .2677 .2756 .2953 .3150 .3189 .3228 .3346 .3386 .3425 .3543 .3740 .3819 .3858 .3937
L 78 87 87 87 87 94 94 94 94 94 94 94 94 105 105 105 105 105 105 105 110 110 122 122 122 122 122 122 122 122 122 122
L3 40 49 49 49 49 56 56 56 56 56 56 56 56 67 67 67 67 67 67 67 72 72 80 80 80 80 80 80 80 80 80 80
L4 max 33 41 41 41 41 48 48 48 48 48 48 48 48 57 57 57 57 57 57 57 61 61 68 68 68 68 68 68 68 68 68 68
L5 0,6 0,8 0,8 0,9 0,9 1,0 1,0 1,1 1,1 1,1 1,1 1,2 1,2 1,3 1,3 1,3 1,4 1,4 1,4 1,5 1,6 1,7 1,7 1,7 1,8 1,8 1,8 1,9 2,0 2,0 2,1 2,1
LS 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 40 40 40 40 40 40 40 40 40 40
D 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10
HOLEMAKING
order # 3782458 5006833 2888306 3858210 3593089 2658394 1913618 2264933 2264934 2264889 1913619 2043415 1913620 2261701 2264928 2658396 1913621 2264972 1913622 1913623 1913624 1913626 2264953 2940518 1913627 2264954 2264955 1913628 1913629 2249180 2050230 1913630
first choice
TOOLING SYSTEMS
extra long • KC7315 grade KC7315
MILLING
B978A • ~8 x D
(continued)
kennametal.com
C27
Solid Carbide Drills Kenna Universal™ Drills with Through Coolant
HOLEMAKING
MILLING
TURNING
(B978A • ~8 x D — continued)
extra long • KC7315 grade KC7315 order # 1913631 2264939 1913632 1985985 1913633 2658408 2045616 1913634 2044606 1913635 1913636 2658412 1913637 1913638 1913639 1913640 1913641 2428744 2264901 2658414 1913643 1913644 1913645 1913646 1913647 1913649 1913651
catalogue # B978A10200 B978A10300 B978A10500 B978A10800 B978A11000 B978A11113 B978A11400 B978A11500 B978A11800 B978A12000 B978A12500 B978A12700 B978A13000 B978A13500 B978A14000 B978A14500 B978A15000 B978A15300 B978A15800 B978A15875 B978A16000 B978A16500 B978A17000 B978A17500 B978A18000 B978A19000 B978A20000
first choice
alternate choice
D1 diameter
mm 10,200 10,300 10,500 10,800 11,000 11,113 11,400 11,500 11,800 12,000 12,500 12,700 13,000 13,500 14,000 14,500 15,000 15,300 15,800 15,875 16,000 16,500 17,000 17,500 18,000 19,000 20,000
in .4016 .4055 .4134 .4252 .4331 .4375 .4488 .4528 .4646 .4724 .4921 .5000 .5118 .5315 .5512 .5709 .5906 .6024 .6220 .6250 .6299 .6496 .6693 .6890 .7087 .7480 .7874
L 141 141 141 141 141 141 141 141 141 141 155 155 155 155 155 171 171 171 171 171 171 185 185 185 185 200 200
L3 94 94 94 94 94 94 94 94 94 94 108 108 108 108 108 121 121 121 121 121 121 135 135 135 135 148 148
L4 max 79 79 79 79 79 79 79 79 79 79 91 91 91 91 91 101 101 101 101 101 101 113 113 113 113 124 124
L5 2,2 2,2 2,2 2,3 2,3 2,4 2,4 2,4 2,5 2,5 2,7 2,7 2,8 2,9 3,0 3,1 3,2 3,3 3,4 3,4 3,4 3,5 3,6 3,7 3,9 4,1 4,3
LS 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 48 48 48 48 48 48 48 48 48 48 50 50
D 12 12 12 12 12 12 12 12 12 12 14 14 14 14 14 16 16 16 16 16 16 18 18 18 18 20 20
NOTE: The point angle on B978 series is 132°. Tolerance • Metric D1 tolerance m7 0,004/0,016 0,006/0,021 0,007/0,025 0,008/0,029
D tolerance h6 0,000/-0,008 0,000/-0,009 0,000/-0,011 0,000/-0,013
TOOLING SYSTEMS
nominal size range >3–6 >6–10 >10–18 >18–25,4
C28
kennametal.com
Solid Carbide Drills Application Data
0 1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 4 1 2 3 4
P
M
K
N
Range — m/min
Recommended Feed Rate (f) by Diameter
min
Starting Value
max
80 70 90 60 50 50 40 30 40 30 80 80 80 90 90 90 90 10 10 10 10
120 100 120 80 80 60 50 40 50 40 120 110 100 230 225 180 135 25 20 25 25
160 140 140 100 100 80 70 50 60 50 170 140 130 315 270 270 180 30 25 30 40
mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r
2,0
3,0
4,0
6,0
8,0
10,0
12,0
16,0
20,0
0,04–0,10 0,05–0,12 0,05–0,12 0,06–0,13 0,06–0,13 0,06–0,12 0,04–0,06 0,03–0,06 0,03–0,07 0,03–0,06 0,09–0,17 0,11–0,15 0,07–0,15 0,06–0,13 0,06–0,12 0,11–0,14 0,06–0,12 0,02–0,05 0,02–0,03 0,02–0,03 0,02–0,03
0,06–0,12 0,07–0,14 0,07–0,14 0,08–0,15 0,07–0,15 0,08–0,13 0,05–0,08 0,04–0,07 0,04–0,08 0,04–0,07 0,11–0,22 0,12–0,16 0,08–0,17 0,08–0,14 0,08–0,16 0,12–0,14 0,08–0,16 0,03–0,06 0,02–0,04 0,02–0,04 0,02–0,04
0,07–0,14 0,08–0,16 0,08–0,16 0,09–0,17 0,08–0,17 0,10–0,15 0,06–0,10 0,05–0,09 0,06–0,10 0,05–0,09 0,12–0,24 0,13–0,19 0,09–0,19 0,10–0,16 0,10–0,20 0,13–0,16 0,01–0,20 0,04–0,08 0,03–0,06 0,02–0,05 0,03–0,06
0,09–0,19 0,11–0,22 0,12–0,22 0,13–0,23 0,12–0,23 0,12–0,19 0,08–0,14 0,08–0,11 0,08–0,12 0,08–0,11 0,16–0,31 0,16–0,25 0,12–0,25 0,12–0,20 0,12–0,24 0,14–0,20 0,12–0,24 0,06–0,10 0,05–0,08 0,04–0,07 0,05–0,08
0,11–0,22 0,13–0,26 0,14–0,26 0,15–0,28 0,14–0,28 0,16–0,24 0,10–0,18 0,09–0,12 0,09–0,14 0,09–0,12 0,20–0,38 0,20–0,31 0,14–0,30 0,16–0,24 0,16–0,28 0,16–0,24 0,16–0,28 0,08–0,12 0,07–0,10 0,06–0,09 0,07–0,10
0,13–0,26 0,15–0,31 0,17–0,31 0,19–0,33 0,17–0,33 0,20–0,27 0,13–0,22 0,10–0,14 0,10–0,16 0,10–0,14 0,23–0,44 0,23–0,36 0,17–0,35 0,20–0,28 0,20–0,32 0,20–0,28 0,20–0,32 0,09–0,13 0,08–0,11 0,07–0,10 0,08–0,11
0,15–0,30 0,18–0,35 0,20–0,35 0,22–0,38 0,19–0,38 0,24–0,30 0,14–0,24 0,12–0,16 0,12–0,18 0,12–0,16 0,25–0,49 0,25–0,40 0,19–0,40 0,24–0,32 0,24–0,36 0,24–0,32 0,24–0,36 0,10–0,14 0,09–0,12 0,08–0,11 0,09–0,12
0,19–0,36 0,22–0,42 0,24–0,42 0,26–0,47 0,23–0,47 0,28–0,38 0,18–0,32 0,14–0,18 0,14–0,20 0,14–0,18 0,31–0,60 0,31–0,48 0,24–0,48 0,28–0,40 0,28–0,44 0,28–0,40 0,28–0,40 0,12–0,16 0,10–0,14 0,09–0,13 0,10–0,14
0,24–0,46 0,28–0,54 0,31–0,53 0,34–0,59 0,29–0,59 0,32–0,44 0,23–0,41 0,16–0,20 0,16–0,22 0,16–0,20 0,38–0,74 0,38–0,60 0,30–0,60 0,32–0,48 0,32–0,52 0,32–0,44 0,32–0,48 0,14–0,18 0,11–0,16 0,10–0,15 0,11–0,16
TOOLING SYSTEMS
HOLEMAKING
S
Metric
MILLING
Material Group
Cutting Speed — vc
TURNING
Kenna Universal™ Drills • B97_Series • Grade KC7315™ • Through Coolant • Drill Diameters 2–20mm • Metric
kennametal.com
C29
Modular Drills Platform Selection
First Choice Range standard
diameter range
first choice alternate choice
D1 mm
D1 inch
min–max
min–max
drilling depth L/D1
8,0–26,0
.315–1.0236
—
8,0 ≤ Ø < 19,999
.315 ≤ Ø < .7873
3 x D–5 x D
8,0 ≤ Ø ≤ 26,00
.315 ≤ Ø ≤ .1.02363
3 x D–5 x D
12,50–35,00 12,50–33,00 12,50–32,00 13,00–40,00
.4921–1.3780 .4921–1.2992 .4921–1.2598 .5118–1.5748
—
12,50 ≤ Ø < 34,00
.4921 ≤ Ø < 1.3386
3 x D–10 x D selected diameters only
A1 Style
30,00 < Ø ≤ 70,00
1.1811 < Ø ≤ 2.7559
B1 Style
28,00 < Ø ≤ 62,00
1.1024 < Ø ≤ 2.4409
Drill/Insert/Body Series
grade
P M K
N
S
H
hole tolerance
Modular Drills — Economic drilling with high performance and the repeatability of indexable inserts KenTIP™ FS: For smaller diameters. Easy front clamping and disposable Inserts KCP15A
HPL
KCMS15
HPC
KC7410
SS (Metric)
—
SCF (Metric)
—
TURNING
HPG KenTIP FS inserts
IT9–IT11
KenTIP FS bodies
IT9–IT11
WN/WD (Metric)
MILLING
KSEM™ — For medium to larger diameters. Very robust pocket and regrindable inserts HPG KC7315 HPG KCPM45 KSEM inserts HPL KCMS15 FEGM KCPM40 KSEM bodies
KSEM PLUS™ — High-performance drilling for the largest diameters KSEM PLUS heads
KSEM PLUS centre inserts
HPG
KC7315
13,00–40,00mm PDD reference only
DFR GD
KCU25
DFR inserts for A1 heads with FDS28
DFR GD
KCU40
DFR MD
KC7140
DFR LD
KC7225
DFT HP
KCU25
DFT HP
KCU40
DFT DS
KCU25 KCU40
DFT MD
KC7140
DFC HP
KCU25
DFC HP
KCU40
selected diameters only
DFR™ inserts
1.1024–1.2204
HOLEMAKING
28,00–31,00
DFT inserts for A1 heads FDS32 and above
KCU25
KCU40
DFC MD
KC7140
DPA guide pads (B1 Heads)
DPA
KCU40
KSEM PLUS bodies
WD (Metric)
DFC™ inserts (B1 Heads)
— IT9–IT11
DFC DS
31,75–101,40
1.2500–4.0000
DFC inserts for B1 heads, all FDS sizes
28,00–101,40
1.1024–4.0000
TOOLING SYSTEMS
DFT™ inserts
Available for all standard B1 head diameters
28,00 ≤ Ø ≤ 70,00
1.1024 ≤ Ø ≤ 2.7559
3–10 x D selected diameters only
*Not all intermediate sizes available in First Choice.
kennametal.com
C31
KenTIP FS ™
The Perfect Fusion of a Solid Carbide and an Indexable Drill The new modular drill KenTIP FS covers more applications and provides better performance than any other modular system, delivering substantial cost savings and process simplifications on your shop floor. 3-point geometries, 3 high-performance grades, 2 shank styles 3 x D and 5 x D drilling depths. Applicable in steel and stainless steel, and cast iron.
Intelligent Interface Taper interface uniquely designed for highest rigidity clamping. Retention lock prevents insert pullout. Large bearing surface positioned for transmission of highest torsional loads without pocket deformation. Large face contact surface.
Maximum performance and long tool life, even in unstable conditions.
Quick Release Every drill body comes with a KenTIP smart wrench. Insert exchange in the machine becomes easy and saves idle time. And that saves money.
C32
kennametal.com
TURNING HOLEMAKING
Fast Flow Large, ultra-high polished chip flutes guarantee hassle-free chip evacuation, enhancing tool life and performance.
MILLING
Recycling Instead of Reconditioning KenTIP™ FS provides the same stable and repeatable performance with every new insert. Lower your operational expenses with less tooling inventory and simplified processes. Recoup cost by providing your used carbide inserts to our recycling service.
Multi-Coolant Coolant delivery to the drill point and to the rake face for guaranteed coolant delivery where it is needed.
Unique Point Geometries 3 material-specific, self-centring point designs enable excellent hole quality and optimum tool performance.
kennametal.com
TOOLING SYSTEMS
Full Solid Carbide Front KenTIP FS inserts cover the entire front part of the drill. The coupling is completely protected from chip flow and contact with workpiece.
C33
Modular Drills KenTIP™ FS Carbide Inserts
• HPG-point geometry for steels. • Great positioning and centring capabilities for drilling without precentring, even in deeper holes. • KCP15A™ is an AlTiN PVD monolayer coating. • Enhanced thermal stability.
TURNING
• Excellent balance between toughness and wear resistance. • Without internal coolant.
KenTIP FS Inserts • HPG KCP15A • No Internal Coolant Channels
D1
TOOLING SYSTEMS
HOLEMAKING
MILLING
KCP15A grade KCP15A order # catalogue # 6388596 KTFSS08000HPGM 6388611 KTFSS08500HPGM 6388617 KTFSS08700HPGM 6388628 KTFSS09000HPGM 6388642 KTFSS09100HPGM 6388648 KTFSS09300HPGM 6388654 KTFSS09500HPGM 6388670 KTFSS10000HPGM 6388678 KTFSS10200HPGM 6388682 KTFSS10300HPGM 6388686 KTFSS10400HPGM 6388688 KTFSS10490HPGM 6388690 KTFSS10500HPGM 6388692 KTFSS10600HPGM 6388694 KTFSS10700HPGM 6388698 KTFSS10800HPGM 6388702 KTFSS11000HPGM 6388708 KTFSS11200HPGM 6388710 KTFSS11300HPGM 6388712 KTFSS11400HPGM 6388714 KTFSS11500HPGM 6388722 KTFSS11800HPGM 6388728 KTFSS12000HPGM 6388730 KTFSS12100HPGM 6388732 KTFSS12200HPGM 6388734 KTFSS12304HPGM 6388738 KTFSS12474HPGM 6388740 KTFSS12500HPGM 6388742 KTFSS12600HPGM 6388744 KTFSS12700HPGM 6388746 KTFSS12800HPGM 6388751 KTFSS13000HPGM 6388753 KTFSS13096HPGM 6388759 KTFSS13300HPGM 6388767 KTFSS13500HPGM 6388769 KTFSS13600HPGM 6388773 KTFSS13800HPGM 6388775 KTFSS13891HPGM 6388781 KTFSS14000HPGM 6388784 KTFSS14100HPGM 6388786 KTFSS14200HPGM 6388789 KTFSS14300HPGM 6388792 KTFSS14500HPGM 6388793 KTFSS14600HPGM 6388798 KTFSS14800HPGM 6388800 KTFSS15000HPGM 6388822 KTFSS15100HPGM 6388824 KTFSS15300HPGM 6388829 KTFSS15500HPGM 6388831 KTFSS15700HPGM 6388832 KTFSS15800HPGM 6388420 KTFSS16000HPGM
C34
mm 8,000 8,500 8,700 9,000 9,100 9,300 9,500 10,000 10,200 10,300 10,400 10,490 10,500 10,600 10,700 10,800 11,000 11,200 11,300 11,400 11,500 11,800 12,000 12,100 12,200 12,304 12,474 12,500 12,600 12,700 12,800 13,000 13,096 13,300 13,500 13,600 13,800 13,891 14,000 14,100 14,200 14,300 14,500 14,600 14,800 15,000 15,100 15,300 15,500 15,700 15,800 16,000
L5
in .3150 .3346 .3425 .3543 .3583 .3661 .3740 .3937 .4016 .4055 .4094 .4130 .4134 .4173 .4213 .4252 .4331 .4409 .4449 .4488 .4528 .4646 .4724 .4764 .4803 .4844 .4911 .4921 .4961 .5000 .5039 .5118 .5156 .5236 .5315 .5354 .5433 .5469 .5512 .5551 .5591 .5630 .5709 .5748 .5827 .5906 .5945 .6024 .6102 .6181 .6220 .6299
mm 1,800 1,890 1,920 2,010 2,030 2,060 2,100 2,220 2,250 2,270 2,290 2,300 2,310 2,330 2,340 2,360 2,430 2,460 2,480 2,500 2,520 2,570 2,640 2,650 2,670 2,690 2,720 2,730 2,740 2,760 2,780 2,850 2,860 2,900 2,930 2,950 2,980 3,000 3,050 3,070 3,090 3,100 3,140 3,160 3,190 3,260 3,280 3,310 3,340 3,380 3,390 3,480
HPG Geometry
SSC F G G H H H I J J J J J K K K K L L L L M M N N N N N O O O O P P P Q Q Q Q R R R R S S S T T T T T T U
order # catalogue # 6388534 KTFSS16100HPGM 6388536 KTFSS16271HPGM 6388537 KTFSS16300HPGM 6388540 KTFSS16500HPGM 6388542 KTFSS16600HPGM 6388546 KTFSS16700HPGM 6388548 KTFSS16800HPGM 6388552 KTFSS17000HPGM 6388558 KTFSS17200HPGM 6388568 KTFSS17500HPGM 6388570 KTFSS17600HPGM 6388572 KTFSS17700HPGM 6388574 KTFSS17800HPGM 6388579 KTFSS18000HPGM 6388587 KTFSS18300HPGM 6388591 KTFSS18500HPGM 6388593 KTFSS18600HPGM 6388600 KTFSS18800HPGM 6388601 KTFSS18900HPGM 6388603 KTFSS19000HPGM 6388605 KTFSS19050HPGM 6388607 KTFSS19100HPGM 6388609 KTFSS19200HPGM 6388618 KTFSS19300HPGM 6388627 KTFSS19500HPGM 6388643 KTFSS19800HPGM 6388645 KTFSS19845HPGM 6388649 KTFSS20000HPGM 6388659 KTFSS20500HPGM 6388673 KTFSS21000HPGM 6388685 KTFSS21500HPGM 6388695 KTFSS22000HPGM 6388705 KTFSS22500HPGM 6388715 KTFSS23000HPGM 6388727 KTFSS23500HPGM 6388739 KTFSS24000HPGM 6388750 KTFSS24500HPGM 6388762 KTFSS25000HPGM 6388790 KTFSS26000HPGM
first choice
alternate choice
D1
KCP15A grade KCP15A in .0709 .0744 .0756 .0791 .0799 .0811 .0827 .0874 .0886 .0894 .0902 .0906 .0909 .0917 .0921 .0929 .0957 .0969 .0976 .0984 .0992 .1012 .1039 .1043 .1051 .1059 .1071 .1075 .1079 .1087 .1094 .1122 .1126 .1142 .1154 .1161 .1173 .1181 .1201 .1209 .1217 .1220 .1236 .1244 .1256 .1283 .1291 .1303 .1315 .1331 .1335 .1370
mm 16,100 16,271 16,300 16,500 16,600 16,700 16,800 17,000 17,200 17,500 17,600 17,700 17,800 18,000 18,300 18,500 18,600 18,800 18,900 19,000 19,050 19,100 19,200 19,300 19,500 19,800 19,845 20,000 20,500 21,000 21,500 22,000 22,500 23,000 23,500 24,000 24,500 25,000 26,000
L5
in .6339 .6406 .6417 .6496 .6535 .6575 .6614 .6693 .6772 .6890 .6929 .6969 .7008 .7087 .7205 .7283 .7323 .7402 .7441 .7480 .7500 .7520 .7559 .7598 .7677 .7795 .7813 .7874 .8071 .8268 .8465 .8661 .8858 .9055 .9252 .9449 .9646 .9843 1.0236
mm 3,500 3,530 3,530 3,570 3,580 3,600 3,620 3,660 3,690 3,740 3,760 3,770 3,790 3,890 3,940 3,980 3,990 4,030 4,040 4,070 4,080 4,090 4,100 4,120 4,150 4,200 4,210 4,310 4,390 4,480 4,560 4,720 4,800 4,890 4,980 5,130 5,210 5,300 5,470
in .1378 .1390 .1390 .1406 .1409 .1417 .1425 .1441 .1453 .1472 .1480 .1484 .1492 .1531 .1551 .1567 .1571 .1587 .1591 .1602 .1606 .1610 .1614 .1622 .1634 .1654 .1657 .1697 .1728 .1764 .1795 .1858 .1890 .1925 .1961 .2020 .2051 .2087 .2154
SSC U U U U U U U V V V V V V W W W W W W X X X X X X X X Y Y Z Z ZA ZA ZB ZB ZC ZC ZD ZD
SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
KenTIP FS HPG Geometry Tolerance D1 metric tolerance k8 6 0,000/+0,018 >6–10 0,000/+0,022 >10–18 0,000/+0,027 >18–26 0,000/+0,033
kennametal.com
Modular Drills KenTIP FS Carbide Inserts ™
• HPL-point geometry for stainless steels. • Forms 2 chips per cutting edge for an uninterrupted and smooth chip flow. • KCMS15™ is an AlTiN PVD monolayer coating. • Prevents edge build-up, which delivers superior hole quality. • Very high metal removal rates. TURNING
• With internal coolant.
HPL Geometry
KenTIP FS Inserts • HPL KCMS15 • With Internal Coolant Channels
catalogue # KTFST08000HPLM KTFST08100HPLM KTFST08500HPLM KTFST09000HPLM KTFST10000HPLM KTFST10200HPLM KTFST10300HPLM KTFST10500HPLM KTFST10800HPLM KTFST11000HPLM KTFST11500HPLM KTFST12000HPLM KTFST12500HPLM KTFST12700HPLM KTFST13000HPLM KTFST13500HPLM KTFST14000HPLM KTFST14300HPLM KTFST14500HPLM KTFST15000HPLM KTFST15500HPLM KTFST16000HPLM KTFST16500HPLM KTFST17000HPLM
mm 8,000 8,100 8,500 9,000 10,000 10,200 10,300 10,500 10,800 11,000 11,500 12,000 12,500 12,700 13,000 13,500 14,000 14,300 14,500 15,000 15,500 16,000 16,500 17,000
KCMS15 grade KCMS15
in .3150 .3189 .3346 .3543 .3937 .4016 .4055 .4134 .4252 .4331 .4528 .4724 .4921 .5000 .5118 .5315 .5512 .5630 .5709 .5906 .6102 .6299 .6496 .6693
mm 1,720 1,740 1,820 1,930 2,130 2,170 2,190 2,230 2,290 2,340 2,440 2,540 2,640 2,680 2,740 2,840 2,950 3,000 3,050 3,150 3,240 3,350 3,450 3,550
in .0677 .0685 .0717 .0760 .0839 .0854 .0862 .0878 .0902 .0921 .0961 .1000 .1039 .1055 .1079 .1118 .1161 .1181 .1201 .1240 .1276 .1319 .1358 .1398
SSC F F G H J J J K K L M N O O P Q R R S T T U U V
order # 6370926 6370929 6370937 6370944 6370955 6370957 6370972 6370975 6370981 6370985 6370988 6370993 6370996 6370999 6371005 6371008 6371011 6371038
catalogue # KTFST17500HPLM KTFST18000HPLM KTFST19000HPLM KTFST19253HPLM KTFST19500HPLM KTFST19845HPLM KTFST20000HPLM KTFST20500HPLM KTFST21000HPLM KTFST21500HPLM KTFST22000HPLM KTFST22500HPLM KTFST23000HPLM KTFST23500HPLM KTFST24000HPLM KTFST24500HPLM KTFST25000HPLM KTFST26000HPLM
D1
L5
MILLING
L5
alternate choice
mm 17,500 18,000 19,000 19,253 19,500 19,845 20,000 20,500 21,000 21,500 22,000 22,500 23,000 23,500 24,000 24,500 25,000 26,000
in .6890 .7087 .7480 .7580 .7677 .7813 .7874 .8071 .8268 .8465 .8661 .8858 .9055 .9252 .9449 .9646 .9843 1.0236
mm 3,650 3,760 3,960 4,000 4,050 4,120 4,160 4,250 4,360 4,450 4,560 4,660 4,760 4,860 4,960 5,060 5,170 5,370
in .1437 .1480 .1559 .1575 .1594 .1622 .1638 .1673 .1717 .1752 .1795 .1835 .1874 .1913 .1953 .1992 .2035 .2114
SSC V W X X X X Y Y Z Z ZA ZA ZB ZB ZC ZC ZD ZD
SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
KenTIP FS HPL Geometry Tolerance D1 metric tolerance k8 6 0,000/+0,018 >6–10 0,000/+0,022 >10–18 0,000/+0,027 >18–26 0,000/+0,033
kennametal.com
HOLEMAKING
order # 6370992 6370994 6371006 6371031 6371045 6371047 6371048 6371051 6371054 6371056 6371061 6371065 6371068 6371069 6371072 6371076 6371080 6371084 6371086 6371089 6371112 6370906 6370916 6370920
D1
first choice
TOOLING SYSTEMS
KCMS15 grade KCMS15
C35
Modular Drills KenTIP™ FS Carbide Inserts • HPC KC7410™
• HPC-point geometry for all cast irons. • 4-margin lands ensure hole straightness. • Large corner radius prevents chipping and reduces exit burs when drilling through holes. • KC7410 is an AlCr PVD multilayer coating.
TURNING
• Superb wear resistance. • With internal coolant.
MILLING
KenTIP FS Inserts • HPC KC7410 • With Internal Coolant Channels
KC7410
D1
L5
C36
HOLEMAKING TOOLING SYSTEMS
first choice
alternate choice
D1
grade KC7410 order # catalog # 6370885 KTFST08000HPCM 6370888 KTFST08500HPCM 6370892 KTFST09000HPCM 6370900 KTFST10000HPCM 6370902 KTFST10200HPCM 6370903 KTFST10300HPCM 6370905 KTFST10500HPCM 6370914 KTFST10800HPCM 6370915 KTFST11000HPCM 6370917 KTFST11100HPCM 6370923 KTFST11500HPCM 6370930 KTFST12000HPCM 6370934 KTFST12500HPCM 6370936 KTFST12700HPCM 6370938 KTFST13000HPCM 6370948 KTFST13500HPCM 6370958 KTFST14000HPCM 6370976 KTFST14500HPCM 6370995 KTFST15000HPCM 6371010 KTFST15500HPCM 6371016 KTFST15800HPCM 6370147 KTFST16000HPCM 6370353 KTFST16500HPCM 6370355 KTFST16600HPCM
L5
grade KC7410 mm 8,000 8,500 9,000 10,000 10,200 10,300 10,500 10,800 11,000 11,100 11,500 12,000 12,500 12,700 13,000 13,500 14,000 14,500 15,000 15,500 15,800 16,000 16,500 16,600
in .3150 .3346 .3543 .3937 .4016 .4055 .4134 .4252 .4331 .4370 .4528 .4724 .4921 .5000 .5118 .5315 .5512 .5709 .5906 .6102 .6220 .6299 .6496 .6535
mm 1,850 1,960 2,080 2,320 2,350 2,370 2,430 2,480 2,550 2,570 2,660 2,780 2,900 2,930 3,020 3,130 3,250 3,360 3,490 3,570 3,620 3,730 3,810 3,830
in .0728 .0772 .0819 .0913 .0925 .0933 .0957 .0976 .1004 .1012 .1047 .1094 .1142 .1154 .1189 .1232 .1280 .1323 .1374 .1406 .1425 .1469 .1500 .1508
SSC F G H J J J K K L L M N O O P Q R S T T T U U U
order # catalog # 6370357 KTFST17000HPCM 6370360 KTFST17200HPCM 6370363 KTFST17500HPCM 6370368 KTFST18000HPCM 6370381 KTFST18500HPCM 6370384 KTFST19000HPCM 6370390 KTFST20000HPCM 6370403 KTFST20500HPCM 6370405 KTFST21000HPCM 6370407 KTFST21500HPCM 6370408 KTFST22000HPCM 6370411 KTFST22500HPCM 6370412 KTFST23000HPCM 6370414 KTFST23500HPCM 6370416 KTFST24000HPCM 6370417 KTFST24500HPCM 6370419 KTFST25000HPCM 6370425 KTFST26000HPCM
mm in 17,000 .6693 17,200 .6772 17,500 .6890 18,000 .7087 18,500 .7283 19,000 .7480 20,000 .7874 20,500 .8071 21,000 .8268 21,500 .8465 22,000 .8661 22,500 .8858 23,000 .9055 23,500 .9252 24,000 .9449 24,500 .9646 25,000 .9843 26,000 1.0236
mm 3,950 3,980 4,030 4,190 4,280 4,410 4,660 4,740 4,880 4,970 5,130 5,210 5,350 5,430 5,630 5,720 5,870 6,030
in .1555 .1567 .1587 .1650 .1685 .1736 .1835 .1866 .1921 .1957 .2020 .2051 .2106 .2138 .2217 .2252 .2311 .2374
SSC V V V W W X Y Y Z Z ZA ZA ZB ZB ZC ZC ZD ZD
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
kennametal.com
Modular Drills Application Data
Material Group 0 1 2 3 P 4 5 6 1 K 2 3
Cutting Speed — vc
Metric
Range — m/min
Recommended Feed Rate per Rev
Starting Value 125 130 140 100 100 80 70 120 110 80
min 95 90 100 60 60 60 60 80 80 50
max 175 170 180 130 130 100 80 170 120 100
mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r
8,0
10,0
12,0
14,0
16,0
20,0
24,0
26,0
0,11–0,22 0,11–0,22 0,11–0,26 0,11–0,31 0,11–0,31 0,1–0,22 0,1–0,22 0,14–0,34 0,14–0,34 0,13–0,27
0,13–0,30 0,13–0,30 0,13–0,34 0,12–0,36 0,12–0,36 0,11–0,28 0,11–0,28 0,16–0,39 0,16–0,39 0,15–0,33
0,15–0,37 0,15–0,37 0,15–0,41 0,14–0,41 0,14–0,41 0,12–0,34 0,12–0,34 0,19–0,45 0,19–0,45 0,17–0,37
0,17–0,41 0,17–0,41 0,17–0,45 0,16–0,44 0,16–0,44 0,14–0,37 0,14–0,37 0,23–0,50 0,23–0,50 0,19–0,42
0,19–0,45 0,19–0,45 0,19–0,49 0,18–0,46 0,18–0,46 0,16–0,40 0,16–0,40 0,26–0,58 0,26–0,58 0,21–0,46
0,24–0,52 0,24–0,52 0,24–0,56 0,23–0,51 0,23–0,51 0,20–0,46 0,20–0,46 0,30–0,64 0,30–0,64 0,28–0,54
0,28–0,60 0,28–0,60 0,28–0,64 0,30–0,56 0,25–0,56 0,24–0,52 0,24–0,52 0,36–0,76 0,36–0,76 0,32–0,63
0,29–0,62 0,29–0,62 0,29–0,62 0,31–0,58 0,26–0,58 0,25–0,54 0,25–0,54 0,37–0,79 0,37–0,79 0,33–0,66
TURNING
Modular Drill Carbide Insert Blades • KenTIP™ FS • HPG Geometry • Grade KCP15A™ • No Internal Coolant Channels on the Insert • Through Coolant on the Body • Metric
Material Group 1 M 2 3
MILLING
Modular Drill Carbide Insert Blades • KenTIP FS • HPL Geometry • Grade KCMS15™ • With Internal Coolant Channels • Through Coolant • Metric Cutting Speed — vc
Metric
Range — m/min
Recommended Feed Rate per Rev
Starting Value 60 60 50
min 50 30 20
max 90 90 60
mm/r mm/r mm/r
8,0
10,0
12,0
14,0
16,0
20,0
24,0
26,0
0,08–0,15 0,08–0,15 0,08–0,15
0,09–0,18 0,09–0,18 0,09–0,18
0,11–0,2 0,11–0,2 0,11–0,2
0,12–0,22 0,12–0,22 0,12–0,22
0,13–0,24 0,13–0,24 0,13–0,24
0,16–0,28 0,16–0,28 0,16–0,28
0,19–0,32 0,19–0,32 0,19–0,32
0,20–0,33 0,20–0,33 0,20–0,33
Metric
Range — m/min
Recommended Feed Rate per Rev
min 100 100 70
Starting Value 175 160 85
max 200 180 120
mm/r mm/r mm/r
8,0
10,0
12,0
14,0
16,0
20,0
24,0
26,0
0,14–0,34 0,14–0,34 0,13–0,27
0,16–0,39 0,16–0,39 0,15–0,33
0,19–0,45 0,19–0,45 0,17–0,37
0,23–0,5 0,23–0,5 0,19–0,42
0,26–0,58 0,26–0,58 0,21–0,46
0,3–0,64 0,3–0,64 0,28–0,54
0,36–0,76 0,36–0,76 0,32–0,63
0,37–0,79 0,37–0,79 0,33–0,66
TOOLING SYSTEMS
Material Group 1 K 2 3
Cutting Speed — vc
HOLEMAKING
Modular Drill Carbide Insert Blades • KenTIP FS • HPC Geometry • Grade KC7410™ • With Internal Coolant Channels • Through Coolant • Metric
kennametal.com
C37
Modular Drills KenTIP™ FS Round Shank Bodies
• KenTIP FS toolholder with straight cylindrical round metric shank. • Multi-coolant provides an advanced coolant channel layout with four coolant exits in each holder.
TURNING
• Each tool body is shipped with related insert wrench.
Straight Round Shank (SS Shank)
HOLEMAKING
MILLING
KenTIP FS Round Shank • 3 x D • Metric
3 x3 Dx SS D order # catalogue # 6389366 KTFS080R03SS10M 6389367 KTFS085R03SS10M 6389368 KTFS090R03SS10M 6389369 KTFS095R03SS10M 6371340 KTFS100R03SS12M 6371961 KTFS105R03SS12M 6371962 KTFS110R03SS12M 6371963 KTFS115R03SS12M 6371964 KTFS120R03SS14M 6371965 KTFS125R03SS14M 6371966 KTFS130R03SS14M 6371967 KTFS135R03SS14M 6371968 KTFS140R03SS16M 6371969 KTFS145R03SS16M 6371970 KTFS150R03SS16M 6371971 KTFS160R03SS16M 6371972 KTFS170R03SS20M 6389147 KTFS180R03SS20M 6389148 KTFS190R03SS20M
D1 mm 8,000 8,500 9,000 9,500 10,000 10,500 11,000 11,500 12,000 12,500 13,000 13,500 14,000 14,500 15,000 16,000 17,000 18,000 19,000
D1 max in .3150 .3347 .3544 .3740 .3937 .4134 .4331 .4528 .4725 .4922 .5118 .5315 .5512 .5709 .5906 .6300 .6693 .7087 .7481
mm 8,499 8,999 9,499 9,999 10,499 10,999 11,499 11,999 12,499 12,999 13,499 13,999 14,499 14,999 15,999 16,999 17,999 18,999 19,999
in .3346 .3543 .3739 .3936 .4133 .4330 .4527 .4724 .4921 .5117 .5314 .5511 .5708 .5905 .6299 .6692 .7086 .7480 .7873
LATTH 76,4 77,1 78,8 79,5 88,2 88,9 90,6 91,3 95,0 95,8 97,5 98,2 103,9 104,6 107,3 109,7 117,1 119,6 122,0
L 81 82 84 85 94 95 97 98 102 103 105 106 112 113 116 119 127 130 133
L4 max 26 27 29 30 32 33 35 36 38 39 41 42 44 45 48 51 54 57 60
LS 41 41 41 41 46 46 46 46 46 46 46 46 49 49 49 49 51 51 51
D 10 10 10 10 12 12 12 12 14 14 14 14 16 16 16 16 20 20 20
SSC F G H I J K L M N O P Q R S T U V W X
KenTIP wrench 170.306 170.306 170.306 170.306 170.307 170.307 170.307 170.307 170.308 170.308 170.308 170.308 170.309 170.309 170.309 170.309 170.314 170.314 170.314
TOOLING SYSTEMS
NOTE: Toolholder dimensions: L: Total length of drill L4: Max. drilling depth L5: Protruding length (Insert specific. See related insert pages) LATTH: Pocket seat reference length LS: Shank length SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
C38
kennametal.com
Modular Drills KenTIP FS Flanged Shank Bodies ™
• KenTIP FS Tool Holder with Flanged Cylindrical shank and 0° Flat. Metric Shank. • KenTIP FS modular drills offer performance commonly achieved with solid carbide drills. The rigid pocket seat allows flexible usage and very high holder tool life. • KenTIP FS drilling system uses disposable inserts — no reconditioning cost, consistent performance, and significantly reduced tool logistics compared to regrindable drilling solutions. • MuliCoolant provides an advanced coolant channel layout with four coolant exits in each holder. TURNING
• Each Tool body is shipped with related insert wrench.
Flanged Shank with Flat (SCF Shank)
mm 8,000 8,500 9,000 9,500 10,000 10,500 11,000 11,500 12,000 12,500 13,000 13,500 14,000 14,500 15,000 16,000 17,000 18,000 19,000 20,000 21,000 22,000 23,000 24,000 25,000
in .3150 .3347 .3544 .3740 .3937 .4134 .4331 .4528 .4725 .4922 .5118 .5315 .5512 .5709 .5906 .6300 .6693 .7087 .7481 .7874 .8268 .8662 .9055 .9449 .9843
mm 8,499 8,999 9,499 9,999 10,499 10,999 11,499 11,999 12,499 12,999 13,499 13,999 14,499 14,999 15,999 16,999 17,999 18,999 19,999 20,999 21,999 22,999 23,999 24,999 26,000
in .3346 .3543 .3739 .3936 .4133 .4330 .4527 .4724 .4921 .5117 .5314 .5511 .5708 .5905 .6299 .6692 .7086 .7480 .7873 .8267 .8661 .9054 .9448 .9842 1.0236
LATTH 42,4 43,1 44,8 45,5 50,2 50,9 52,6 53,3 55,0 55,8 57,5 58,2 59,9 60,6 66,3 68,7 71,1 76,6 79,0 81,4 83,8 86,2 88,7 91,1 93,5
L 92 93 95 96 104 105 107 108 110 111 113 114 116 117 125 128 131 143 146 149 152 155 158 161 164
L1 47 48 50 51 56 57 59 60 62 63 65 66 68 69 75 78 81 87 90 93 96 99 102 105 108
L4 max 26 27 29 30 32 33 35 36 38 39 41 42 44 45 48 51 54 57 60 63 66 69 72 75 78
LS 45 45 45 45 48 48 48 48 48 48 48 48 48 48 50 50 50 56 56 56 56 56 56 56 56
D 12 12 12 12 16 16 16 16 16 16 16 16 16 16 20 20 20 25 25 25 25 25 25 25 25
SSC F G H I J K L M N O P Q R S T U V W X Y Z ZA ZB ZC ZD
KenTIP wrench 170.306 170.306 170.306 170.306 170.307 170.307 170.307 170.307 170.308 170.308 170.308 170.308 170.309 170.309 170.309 170.309 170.314 170.314 170.314 170.314 170.314 170.314 170.314 170.314 170.314
HOLEMAKING
order # catalogue # 6389436 KTFS080R03SCF12M 6389437 KTFS085R03SCF12M 6389438 KTFS090R03SCF12M 6389439 KTFS095R03SCF12M 6372514 KTFS100R03SCF16M 6372515 KTFS105R03SCF16M 6372516 KTFS110R03SCF16M 6372517 KTFS115R03SCF16M 6372518 KTFS120R03SCF16M 6372519 KTFS125R03SCF16M 6372520 KTFS130R03SCF16M 6372591 KTFS135R03SCF16M 6372592 KTFS140R03SCF16M 6372593 KTFS145R03SCF16M 6372594 KTFS150R03SCF20M 6372595 KTFS160R03SCF20M 6372596 KTFS170R03SCF20M 6389279 KTFS180R03SCF25M 6389280 KTFS190R03SCF25M 6389281 KTFS200R03SCF25M 6389282 KTFS210R03SCF25M 6389283 KTFS220R03SCF25M 6389284 KTFS230R03SCF25M 6389285 KTFS240R03SCF25M 6389286 KTFS250R03SCF25M
D1 max
TOOLING SYSTEMS
D1
3xD
MILLING
KenTIP FS™ Flanged Shank with Flat • 3 x D • Metric
NOTE: Toolholder dimensions: L: Total length of drill L1: Drill length including flange L4: Max. drilling depth L5: Protruding length (Insert specific. See related insert pages) LATTH: Pocket seat reference length LS: Shank length SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
kennametal.com
C39
Modular Drills KenTIP™ FS Round Shank Bodies
• KenTIP FS toolholder with straight cylindrical round metric shank. • 12 x D holders feature a flanged shank for improved stiffness. • Multi-coolant provides an advanced coolant channel layout with four coolant exits in each holder.
TURNING
• Each tool body is shipped with related insert wrench.
Straight Round Shank (SS Shank)
HOLEMAKING
MILLING
KenTIP FS Round Shank • 5 x D • Metric
5 x5 D SS xD order # catalogue # 6389385 KTFS080R05SS10M 6389386 KTFS085R05SS10M 6389387 KTFS090R05SS10M 6389388 KTFS095R05SS10M 6371973 KTFS100R05SS12M 6371974 KTFS105R05SS12M 6371975 KTFS110R05SS12M 6371976 KTFS115R05SS12M 6371977 KTFS120R05SS14M 6371978 KTFS125R05SS14M 6371979 KTFS130R05SS14M 6371980 KTFS135R05SS14M 6371981 KTFS140R05SS16M 6371982 KTFS145R05SS16M 6371983 KTFS150R05SS16M 6371984 KTFS160R05SS16M 6371985 KTFS170R05SS20M 6389149 KTFS180R05SS20M 6389150 KTFS190R05SS20M
D1
mm 8,000 8,500 9,000 9,500 10,000 10,500 11,000 11,500 12,000 12,500 13,000 13,500 14,000 14,500 15,000 16,000 17,000 18,000 19,000
D1 max
in .3150 .3347 .3544 .3740 .3937 .4134 .4331 .4528 .4725 .4922 .5118 .5315 .5512 .5709 .5906 .6300 .6693 .7087 .7481
mm 8,499 8,999 9,499 9,999 10,499 10,999 11,499 11,999 12,499 12,999 13,499 13,999 14,499 14,999 15,999 16,999 17,999 18,999 19,999
in .3346 .3543 .3739 .3936 .4133 .4330 .4527 .4724 .4921 .5117 .5314 .5511 .5708 .5905 .6299 .6692 .7086 .7480 .7873
LATTH 93,4 95,1 97,8 99,5 109,2 110,9 113,6 115,3 120,0 121,8 124,5 126,2 132,9 134,6 139,3 143,7 153,1 157,6 162,0
L 98 100 103 105 115 117 120 122 127 129 132 134 141 143 148 153 163 168 173
L4 max 43 45 48 50 53 55 58 60 63 65 68 70 73 75 80 85 90 95 100
LS 41 41 41 41 46 46 46 46 46 46 46 46 49 49 49 49 51 51 51
D 10 10 10 10 12 12 12 12 14 14 14 14 16 16 16 16 20 20 20
SSC F G H I J K L M N O P Q R S T U V W X
KenTIP wrench 170.306 170.306 170.306 170.306 170.307 170.307 170.307 170.307 170.308 170.308 170.308 170.308 170.309 170.309 170.309 170.309 170.314 170.314 170.314
TOOLING SYSTEMS
NOTE: Toolholder dimensions: L: Total length of drill L4: Max. drilling depth L5: Protruding length (Insert specific. See related insert pages) LATTH: Pocket seat reference length LS: Shank length SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
C40
kennametal.com
Modular Drills KenTIP FS Flanged Shank Bodies ™
• KenTIP FS Tool Holder with Flanged Cylindrical shank and 0° Flat. Metric Shank. • KenTIP FS modular drills offer performance commonly achieved with solid carbide drills. The rigid pocket seat allows flexible usage and very high holder tool life. • KenTIP FS drilling system uses disposable inserts — no reconditioning cost, consistent performance, and significantly reduced tool logistics compared to regrindable drilling solutions. TURNING
• MuliCoolant provides an advanced coolant channel layout with four coolant exits in each holder. • Each Tool body is shipped with related insert wrench. Flanged Shank with Flat (SCF Shank)
MILLING
KenTIP FS™ Flanged Shank with Flat • 5 x D • Metric
D1
D1 max
D1
D1 max
5xD in .3150 .3347 .3544 .3740 .3937 .4134 .4331 .4528 .4725 .4922 .5118 .5315 .5512 .5709 .5906 .6300 .6693 .7087 .7481 .7874 .8268 .8662 .9055 .9449 .9843
mm 8,499 8,999 9,499 9,999 10,499 10,999 11,499 11,999 12,499 12,999 13,499 13,999 14,499 14,999 15,999 16,999 17,999 18,999 19,999 20,999 21,999 22,999 23,999 24,999 26,000
in .3346 .3543 .3739 .3936 .4133 .4330 .4527 .4724 .4921 .5117 .5314 .5511 .5708 .5905 .6299 .6692 .7086 .7480 .7873 .8267 .8661 .9054 .9448 .9842 1.0236
LATTH 59,4 61,1 63,8 65,5 71,2 72,9 75,6 77,3 80,0 81,8 84,5 86,2 88,9 90,6 98,3 102,7 107,1 114,6 119,0 123,4 127,8 132,2 136,7 141,1 145,5
L 109 111 114 116 125 127 130 132 135 137 140 142 145 147 157 162 167 181 186 191 196 201 206 211 216
L1 64 66 69 71 77 79 82 84 87 89 92 94 97 99 107 112 117 125 130 135 140 145 150 155 160
L4 max 43 45 48 50 53 55 58 60 63 65 68 70 73 75 80 85 90 95 100 105 110 115 120 125 130
LS 45 45 45 45 48 48 48 48 48 48 48 48 48 48 50 50 50 56 56 56 56 56 56 56 56
D 12 12 12 12 16 16 16 16 16 16 16 16 16 16 20 20 20 25 25 25 25 25 25 25 25
SSC F G H I J K L M N O P Q R S T U V W X Y Z ZA ZB ZC ZD
KenTIP rench 170.306 170.306 170.306 170.306 170.307 170.307 170.307 170.307 170.308 170.308 170.308 170.308 170.309 170.309 170.309 170.309 170.314 170.314 170.314 170.314 170.314 170.314 170.314 170.314 170.314
HOLEMAKING
mm 8,000 8,500 9,000 9,500 10,000 10,500 11,000 11,500 12,000 12,500 13,000 13,500 14,000 14,500 15,000 16,000 17,000 18,000 19,000 20,000 21,000 22,000 23,000 24,000 25,000
TOOLING SYSTEMS
order # catalogue # 6389440 KTFS080R05SCF12M 6389441 KTFS085R05SCF12M 6389442 KTFS090R05SCF12M 6389443 KTFS095R05SCF12M 6372597 KTFS100R05SCF16M 6372598 KTFS105R05SCF16M 6372599 KTFS110R05SCF16M 6372600 KTFS115R05SCF16M 6372601 KTFS120R05SCF16M 6372602 KTFS125R05SCF16M 6372603 KTFS130R05SCF16M 6372604 KTFS135R05SCF16M 6372605 KTFS140R05SCF16M 6372606 KTFS145R05SCF16M 6372607 KTFS150R05SCF20M 6372608 KTFS160R05SCF20M 6372609 KTFS170R05SCF20M 6389287 KTFS180R05SCF25M 6389288 KTFS190R05SCF25M 6389289 KTFS200R05SCF25M 6389290 KTFS210R05SCF25M 6389311 KTFS220R05SCF25M 6389312 KTFS230R05SCF25M 6389313 KTFS240R05SCF25M 6389314 KTFS250R05SCF25M
NOTE: Toolholder dimensions: L: Total length of drill L1: Drill length including flange L4: Max. drilling depth L5: Protruding length (Insert specific. See related insert pages) LATTH: Pocket seat reference length LS: Shank length SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
kennametal.com
C41
™
KSEM Modular Drill System Primary Application The KSEM™ modular drill system offers extended length and drilling diameters beyond the KenTIP™ modular drill system. The KSEM system enables very aggressive feed rates in many applications to enable very high productivity levels. It offers a very robust pocket for its exchangeable inserts to increase tool life for both steel holder and carbide tip. This makes the KSEM system a very economic and reliable system for drilling in the intermediate diameter range. Hole depths of 10 x D and drilling diameters from 12,5–35mm (.4921–1.5748") are covered by our standard tooling range. Various grades are available for drilling applications in almost any materials.
Features and Benefits HP Drill-Point styles
Tailored Grades
• Low thrust prevents workpiece flexing. • Excellent centring capabilities. • Application specific selection of geometries for unmatched performance.
• KC7315™ grade TiAlN-based PVD multilayer coating for high cutting speeds, primarily in steel applications. • KCPM45™ grade multilayer TiAlN coated, very tough carbide substrate. Improved chipping resistance in demanding machining conditions. • KCSM15™ grade AlTiN-based PVD coating for the demands of drilling stainless steels.
Strong Pocket, Easy Insert Change • Robust pocket design for increased insert and holder life. • Four-wall pocket provides insert stability. • Requires only a simple wrench for insert removal.
Regrindable Inserts • All geometries except SPL can be reconditioned to improve tool economy. • Quick and reliable regrinding services offered by Kennametal and our partners.
C42
Drill Body Portfolio • Standard 3, 5, 7, and 10 x D tool bodies with round shanks (inch) and Whistle Notch shanks (metric) available. • Flanged shanks with 2 flats and entry for external coolant supply in 3 x D. • Only selected KSEM bodies included in First Choice programme.
kennametal.com
Modular Drills KSEM Carbide Inserts ™
• KSEM KC7315™ HPG cutting edges enable high metal removal rates and superior tool life for steel applications. • HPG geometry works with low cutting and feed forces and provides very good centring. Reinforced cutting edges and good chip forming improve tool life due to high wear and edge chipping resistance.
TURNING
• KC7315 is a fine-grain carbide with a TiAlN-based PVD multilayer coating. Its high wear resistance enables very high cutting speeds in stable conditions. • KC7315 HPG cutting edges are perfectly suited to drill alloyed and high-alloy steels. • Use KC7315 HPG cutting edges as an alternative to cast iron materials.
HPG
KSEM Inserts • HPG KC7315
mm 12,500 12,600 13,000 13,500 13,600 14,000 14,290 14,500 15,000 15,080 15,300 15,500 15,600 16,000 16,090 16,500 17,000 17,500 17,600 18,000 18,260 18,500 18,600 18,650 19,000 19,320 19,500 19,700 20,000 20,240
D1 D1
KC7315 grade KC7315 in .4921 .4961 .5118 .5310 .5354 .5512 .5630 .5709 .5906 .5937 .6024 .6102 .6142 .6299 .6340 .6496 .6693 .6890 .6929 .7087 .7189 .7283 .7323 .7340 .7480 .7606 .7677 .7756 .7874 .7969
SSC C C C C B B B B A A A A A 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3
order # 2465988 2499775 2887393 2499777 3120318 2499779 2499782 2449518 3016028 2499786 2499787 2499789 2499791 2499868 2449473 2499869 2494500 2499870 2499795 2499796 2499798 2499802 2499803 2449475 2499810 2499813 2494501 2499820 2466477
catalogue # KSEM2050HPGM KSEM2100HPGM KSEM2120HPGM KSEM2150HPGM KSEM2170HPGM KSEM2200HPGM KSEM2250HPGM KSEM2300HPGM KSEM2305HPGM KSEM2400HPGM KSEM2450HPGM KSEM2500HPGM KSEM2550HPGM KSEM2567HPGM KSEM2600HPGM KSEM2619HPGM KSEM2650HPGM KSEM2659HPGM KSEM2700HPGM KSEM2750HPGM KSEM2800HPGM KSEM2900HPGM KSEM2950HPGM KSEM3000HPGM KSEM3100HPGM KSEM3200HPGM KSEM3300HPGM KSEM3400HPGM KSEM3500HPGM
mm 20,500 21,000 21,200 21,500 21,700 22,000 22,500 23,000 23,050 24,000 24,500 25,000 25,500 25,670 26,000 26,190 26,500 26,590 27,000 27,500 28,000 29,000 29,500 30,000 31,000 32,000 33,000 34,000 35,000
in .8071 .8268 .8346 .8460 .8543 .8661 .8858 .9055 .9075 .9449 .9646 .9843 1.0039 1.0106 1.0236 1.0310 1.0433 1.0470 1.0630 1.0827 1.1024 1.1417 1.1614 1.1811 1.2205 1.2598 1.2992 1.3386 1.3780
MILLING
catalogue # KSEM1250HPGM KSEM1260HPGM KSEM1300HPGM KSEM1350HPGM KSEM1360HPGM KSEM1400HPGM KSEM1429HPGM KSEM1450HPGM KSEM1500HPGM KSEM1508HPGM KSEM1530HPGM KSEM1550HPGM KSEM1560HPGM KSEM1600HPGM KSEM1609HPGM KSEM1650HPGM KSEM1700HPGM KSEM1750HPGM KSEM1760HPGM KSEM1800HPGM KSEM1826HPGM KSEM1850HPGM KSEM1860HPGM KSEM1865HPGM KSEM1900HPGM KSEM1932HPGM KSEM1950HPGM KSEM1970HPGM KSEM2000HPGM KSEM2024HPGM
alternate choice
SSC 3 3 3 3 3 3 4 4 4 4 5 5 5 5 5 6 6 6 6 6 6 7 7 7 8 8 9 9 9
HOLEMAKING
order # 2449924 2499723 2499727 2499730 2499731 2499735 2499611 2499740 2499744 2499843 2499746 2499748 2499749 2499753 2499846 2499757 2499759 2487433 3027980 2499763 2499852 2499765 3097295 2499853 2499767 4050332 2499771 2504223 2450909 2499858
first choice
TOOLING SYSTEMS
D1 D1
KC7315 grade KC7315
SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder. Tolerance HPG • Metric D1 metric 12,5–18 >18–30 >30–40
kennametal.com
tolerance h8 +0,000/-0,027 +0,000/-0,033 +0,000/-0,039
C43
Modular Drills Application Data
TURNING
Modular Drill Carbide Insert Blades • KSEM™ • HPG Geometry • Grade KC7315™ • Through Coolant • Metric Cutting Speed — vc
Metric
Range — m/min
Recommended Feed Rate (f) by Diameter
Material Group min
P
75 90 50 55 50 50 90 90 40
110 120 75 75 65 65 135 110 95
140 150 100 95 80 80 175 125 125
mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r
12,5
16,0
20,0
25,4
32,0
35,0
0,15–0,34 0,15–0,34 0,15–0,28 0,12–0,31 0,09–0,17 0,12–0,25 0,17–0,35 0,17–0,33 0,18–0,36
0,17–0,40 0,17–0,40 0,17–0,34 0,14–0,34 0,11–0,20 0,14–0,29 0,21–0,42 0,21–0,41 0,20–0,41
0,19–0,45 0,19–0,45 0,19–0,40 0,16–0,40 0,12–0,23 0,16–0,32 0,25–0,48 0,25–0,48 0,21–0,44
0,25–0,58 0,25–0,58 0,25–0,51 0,20–0,51 0,15–0,28 0,20–0,42 0,31–0,59 0,31–0,59 0,23–0,48
0,29–0,66 0,29–0,66 0,29–0,58 0,23–0,58 0,17–0,32 0,23–0,47 0,37–0,70 0,37–0,70 0,25–0,53
0,33–0,76 0,33–0,76 0,33–0,66 0,26–0,66 0,20–0,36 0,26–0,54 0,43–0,81 0,43–0,81 0,27–0,57
TOOLING SYSTEMS
HOLEMAKING
MILLING
K
1 2 3 4 5 6 1 2 3
Starting Value max
C44
kennametal.com
Modular Drills KSEM Carbide Inserts ™
• KSEM KCPM45™ HPG cutting edges provide increased productivity and improved tool life in steel in difficult conditions. • HPG geometry works with low cutting and feed forces and provides very good centring. Reinforced cutting edges and good chip forming improve tool life due to high wear and edge chipping resistance. TURNING
• KCPM45 combines a very tough, fine-grain carbide substrate with an advanced multilayer TiAlN coating. It is capable of machining steel even in the most demanding conditions. • Material snap back, stacked plates, cross holes, and inclined exits are some examples of where KCPM45 HPG edges will do a great job in your operations.
HPG
• Use KCPM45 HPG cutting edges as an effective alternative in stainless steel as well.
MILLING
KSEM Inserts • HPG KCPM45
first choice
alternate choice
D1
order # 5626642 5626644 5397387 5626703 5626708 5626710 5626711 5626713 5397474 5397476 5397481 5397483 5397485 5397486
D1 grade KCPM45 KCPM45
D1
catalogue # KSEM1250HPGM KSEM1300HPGM KSEM1400HPGM KSEM1500HPGM KSEM1600HPGM KSEM1650HPGM KSEM1700HPGM KSEM1750HPGM KSEM1800HPGM KSEM1900HPGM KSEM1950HPGM KSEM2000HPGM KSEM2100HPGM KSEM2200HPGM
mm 12,500 13,000 14,000 15,000 16,000 16,500 17,000 17,500 18,000 19,000 19,500 20,000 21,000 22,000
in .4921 .5118 .5512 .5906 .6299 .6496 .6693 .6890 .7087 .7480 .7677 .7874 .8268 .8661
SSC C C B A 1 1 1 1 1 2 2 3 3 3
order # 5397488 5397490 5397491 5397497 5626731 5397499 5397500 5515226 5397502 5626740 5626742 5397505 5397506
catalogue # KSEM2300HPGM KSEM2400HPGM KSEM2500HPGM KSEM2600HPGM KSEM2650HPGM KSEM2700HPGM KSEM2800HPGM KSEM2900HPGM KSEM3000HPGM KSEM3050HPGM KSEM3100HPGM KSEM3200HPGM KSEM3300HPGM
D1 mm 23,000 24,000 25,000 26,000 26,500 27,000 28,000 29,000 30,000 30,500 31,000 32,000 33,000
in .9055 .9449 .9843 1.0236 1.0433 1.0630 1.1024 1.1417 1.1811 1.2008 1.2205 1.2598 1.2992
SSC 4 4 5 5 6 6 6 7 7 8 8 8 9
HOLEMAKING
grade KCPM45 KCPM45
SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
kennametal.com
TOOLING SYSTEMS
Tolerance HPG • Metric D1 metric 12,5–18 >18–30 >30–40
tolerance h8 +0,000/-0,027 +0,000/-0,033 +0,000/-0,039
C45
Modular Drills Application Data
Modular Drill Carbide Insert Blades • KSEM™ • HPG Geometry • Grade KCPM45™ • Through Coolant • Metric Cutting Speed — vc
Metric
Range — m/min
Recommended Feed Rate (f) by Diameter
TURNING
Material Group min
P
M
Starting Value max
12,5
16,0
20,0
25,4
32,0
40,0
1
100
110
120
mm/r
0,15–0,31
0,17–0,36
0,19–0,41
0,25–0,53
0,29–0,60
0,33–0,69
2
80
95
110
mm/r
0,15–0,31
0,17–0,36
0,19–0,41
0,25–0,53
0,29–0,60
0,33–0,69
3
65
70
80
mm/r
0,15–0,31
0,17–0,36
0,19–0,41
0,25–0,53
0,29–0,60
0,33–0,69
1
30
60
90
mm/r
0,09–0,14
0,11–0,17
0,13–0,20
0,16–0,25
0,18–0,28
0,21–0,31
2
30
50
90
mm/r
0,09–0,14
0,11–0,17
0,13–0,20
0,16–0,25
0,18–0,28
0,21–0,31
3
20
40
60
mm/r
0,09–0,14
0,11–0,17
0,13–0,20
0,16–0,25
0,18–0,28
0,21–0,31
Modular Drill Carbide Insert Blades • KSEM • HPG Geometry • Grade KCPM45 • MQL* • Metric Cutting Speed — vc
Metric
Range — m/min
Recommended Feed Rate (f) by Diameter
MILLING
Material Group min
P
M
Starting Value max
12,5
16,0
20,0
25,4
32,0
40,0
1
60
70
80
mm/r
0,15–0,31
0,17–0,36
0,19–0,41
0,25–0,53
0,29–0,60
0,33–0,69
2
50
60
70
mm/r
0,15–0,31
0,17–0,36
0,19–0,41
0,25–0,53
0,29–0,60
0,33–0,69
3
65
45
80
mm/r
0,15–0,31
0,17–0,36
0,19–0,41
0,25–0,53
0,29–0,60
0,33–0,69
1
30
40
50
mm/r
0,09–0,14
0,11–0,17
0,13–0,20
0,16–0,25
0,18–0,28
0,21–0,31
2
25
30
35
mm/r
0,09–0,14
0,11–0,17
0,13–0,20
0,16–0,25
0,18–0,28
0,21–0,31
3
20
25
30
mm/r
0,09–0,14
0,11–0,17
0,13–0,20
0,16–0,25
0,18–0,28
0,21–0,31
TOOLING SYSTEMS
HOLEMAKING
*Recommended for drilling depths 1.5 x D.
C46
kennametal.com
Modular Drills KSEM Carbide Inserts ™
• KSEM KCMS15™ HPL cutting edges provide perfect results and very high productivity in stainless steel. • HPL geometry forms two chips per cutting edge for an uninterrupted, smooth chip flow. Very high metal removal rates and a reliable drilling process up to 10 x D makes HPL the superior solution for drilling in stainless steels.
TURNING
• Grade KCMS15 features a high Al content TiAlN coating on a universal fine-grain carbide. Its excellent oxidation stability and carbide toughness enables a high level of wear resistance in austenitic and other stainless steels.
KSEM Inserts • HPL KCMS15
HPL
first choice
alternate choice D1
in .4921 .5118 .5310 .5512 .5709 .5748 .5906 .6299 .6358 .6496 .6693 .6890 .7087 .7480 .7618 .7810 .7874 .7913 .7970 .8268
SSC C C C B B A A 1 1 1 1 1 1 2 2 2 3 3 3 3
3381169 3381173 3381181 3381183 3381191 3381616 3381620 3381626 3381630 3381635 3381640 3381644 3381172 3381180 3381192
KCMS15 KC7320 KSEM2150HPLM KSEM2200HPLM KSEM2277HPLM KSEM2300HPLM KSEM2400HPLM KSEM2500HPLM KSEM2540HPLM KSEM2565HPLM KSEM2600HPLM KSEM2650HPLM KSEM2700HPLM KSEM2800HPLM KSEM2900HPLM KSEM3000HPLM KSEM3200HPLM
mm 21,500 22,000 22,770 23,000 24,000 25,000 25,400 25,650 26,000 26,500 27,000 28,000 29,000 30,000 32,000
in .8460 .8661 .8965 .9055 .9449 .9843 1.0000 1.0098 1.0236 1.0433 1.0630 1.1024 1.1417 1.1811 1.2598
SSC 3 3 4 4 4 5 5 5 5 6 6 6 7 7 8
HOLEMAKING
3380488 3381103 3381104 3381108 3381113 3381114 3381117 3381123 3381126 3381129 3381131 3381134 3381139 3381146 3381152 3381156 3381157 3381158 3381159 3381163
mm 12,500 13,000 13,500 14,000 14,500 14,600 15,000 16,000 16,150 16,500 17,000 17,500 18,000 19,000 19,350 19,840 20,000 20,100 20,240 21,000
SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder. Tolerance HPL • Metric D1 metric 12,5–18 >18–30 >30–40
MILLING
D1 KCMS15 KC7320 KSEM1250HPLM KSEM1300HPLM KSEM1350HPLM KSEM1400HPLM KSEM1450HPLM KSEM1460HPLM KSEM1500HPLM KSEM1600HPLM KSEM1615HPLM KSEM1650HPLM KSEM1700HPLM KSEM1750HPLM KSEM1800HPLM KSEM1900HPLM KSEM1935HPLM KSEM1984HPLM KSEM2000HPLM KSEM2010HPLM KSEM2024HPLM KSEM2100HPLM
tolerance h8 +0,000/-0,027 +0,000/-0,033 +0,000/-0,039
Application Data
Material Group 1 M 2 3
Cutting Speed — vc
Metric
Range — m/min
Recommended Feed Rate (f) by Diameter
min 30 30 20
Starting Value max 60 90 mm/r 50 90 mm/r 40 60 mm/r
kennametal.com
12,5 0,09–0,14 0,09–0,14 0,09–0,14
16,0 0,11–0,17 0,11–0,17 0,11–0,17
20,0 0,13–0,20 0,13–0,20 0,13–0,20
TOOLING SYSTEMS
Modular Drill Carbide Insert Blades • KSEM • HPL Geometry • Grade KCMS15 • Through Coolant • Metric
25,4 0,16–0,25 0,16–0,25 0,16–0,25
32,0 0,18–0,28 0,18–0,28 0,18–0,28
C47
Modular Drills KSEM™ Carbide Inserts
• KSEM FEG flat-bottom inserts create 180° flat holes — only a small cavity remains in the centre of the hole ground. KSEM offers an extraordinarily strong pocket seat for your demanding flat-bottom applications.
TURNING
• Whether it is a blind hole, a through hole, or if you need to countersink, these inserts are focused on versatility and will support you in many essential drilling applications.
150º D1
• KSEM FEG inserts feature a small centring point as well as double margin lands for improved guidance and hole straightness. A corner chamfer serves to reduce bur formation and to improve tool life. • KCPM45™ combines a very tough, fine-grain carbide substrate with an advanced multilayer TiAlN coating. It is capable of machining steel even in the most demanding conditions. • Use KSEM FEG KCPM45 cutting edges as an effective alternative in cast iron, stainless steel, and high-temp alloys.
MILLING
KSEM Inserts • FEG KCPM45
first choice
alternate choice
TOOLING SYSTEMS
HOLEMAKING
D1 order number 6381877 6381879 6381921 5949382 5981500 5981571 5981572 5981573 5981575 5981578 5981579 5981580 5981581 5981582 5981583 5981584 5981585 5981586 5981588 5981591 5981592 5981593 5981594 5949383 5981597 5981598 5981599 5981600
C48
catalogue number KSEM1300FEGM KSEM1400FEGM KSEM1500FEGM KSEM1600FEGM KSEM1650FEGM KSEM1700FEGM KSEM1750FEGM KSEM1800FEGM KSEM1900FEGM KSEM2000FEGM KSEM2050FEGM KSEM2100FEGM KSEM2150FEGM KSEM2200FEGM KSEM2250FEGM KSEM2300FEGM KSEM2350FEGM KSEM2400FEGM KSEM2500FEGM KSEM2550FEGM KSEM2600FEGM KSEM2650FEGM KSEM2700FEGM KSEM2800FEGM KSEM2900FEGM KSEM2950FEGM KSEM3000FEGM KSEM3100FEGM
Grade KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45
mm in SSC 13,000 .5118 C 14,000 .5512 B 15,000 .5906 A 16,000 .6299 1 16,500 .6496 1 17,000 .6693 1 17,500 .6890 1 18,000 .7087 1 19,000 .7480 2 20,000 .7874 3 20,500 .8071 3 21,000 .8268 3 21,500 .8465 3 22,000 .8661 3 22,500 .8858 4 23,000 .9055 4 23,500 .9252 4 24,000 .9449 4 25,000 .9843 5 25,500 1.0039 5 26,000 1.0236 5 26,500 1.0433 6 27,000 1.0630 6 28,000 1.1024 6 29,000 1.1417 7 29,500 1.1614 7 30,000 1.1811 7 31,000 1.2205 8
D1 order number 5981602 5981603 5981604 5981605 5981606 5981608 5981610 5949384
catalogue number KSEM3200FEGM KSEM3300FEGM KSEM3400FEGM KSEM3500FEGM KSEM3600FEGM KSEM3800FEGM KSEM3900FEGM KSEM4000FEGM
Grade KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45 KCPM45
mm in SSC 32,000 1.2598 8 33,000 1.2992 9 34,000 1.3386 9 35,000 1.3780 9 36,000 1.4173 9 38,000 1.4961 10 39,000 1.5354 10 40,000 1.5748 10
SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder. Tolerance FEG • Metric D1 metric tolerance k7 12,5–18 +0,001/+ 0,019 >18–30 +0,002/+ 0,023 >30–40 +0,002/+ 0,027
kennametal.com
Modular Drills Application Data
Metric
Range — m/min
Recommended Feed Rate (f) by Diameter
Material Group min
P
M
K
12,5
16,0
20,0
25,4
32,0
40,0
1
110
140
170
mm/r
0,14–0,23
0,17–0,25
0,19–0,29
0,23–0,38
0,26–0,43
0,33–0,76
2
100
120
140
mm/r
0,17–0,23
0,19–0,25
0,22–0,29
0,29–0,38
0,32–0,43
0,33–0,76
3
80
100
120
mm/r
0,14–0,20
0,15–0,23
0,17–0,25
0,23–0,34
0,26–0,38
0,33–0,66
4
70
90
110
mm/r
0,11–0,20
0,13–0,23
0,14–0,25
0,18–0,34
0,21–0,38
0,26–0,66
1
40
60
80
mm/r
0,09–0,14
0,11–0,17
0,13–0,20
0,16–0,25
0,18–0,28
0,21–0,31
2
35
55
70
mm/r
0,09–0,14
0,11–0,17
0,13–0,20
0,16–0,25
0,18–0,28
0,21–0,31
3
20
40
60
mm/r
0,09–0,14
0,11–0,17
0,13–0,20
0,16–0,25
0,18–0,28
0,21–0,31
1
90
135
175
mm/r
0,17–0,23
0,19–0,25
0,22–0,29
0,29– 0,38
0,32–0,43
0,33–0,76
2
80
120
140
mm/r
0,17–0,23
0,19–0,25
0,22–0,29
0,29–0,38
0,32–0,43
0,33–0,76
3
70
110
125
mm/r
0,15–0,24
0,18–0,26
0,21–0,29
0,23–0,37
0,25–0,42
0,27–0,57
1
20
40
60
mm/r
0,09–0,14
0,11–0,17
0,13–0,20
0,16–0,25
0,18–0,28
0,21–0,31
3
15
30
45
mm/r
0,09–0,14
0,11–0,17
0,13–0,20
0,16–0,25
0,18–0,28
0,21–0,31
TOOLING SYSTEMS
HOLEMAKING
S
Starting Value max
MILLING
Cutting Speed — vc
TURNING
Modular Drill Carbide Insert Blades • KSEM • FEG Geometry • Grade KCPM45™ • Through Coolant • Metric
kennametal.com
C49
Modular Drills KSEM™ 2° Whistle Notch Shank Bodies
• Use designated insert blade with each drill body.
TURNING
• Drill shipped with central lock screw and wrench.
2° Whistle Notch DIN 1835 part 1 form E
2° Whistle Notch Whistle Notch shank with drive D1 32mm
for diameters < 16mm, DIN 6535 - HE for diameters > 16mm, DIN 1835 part 1 form E Whistle Notch shank D1 32mm
MILLING
KSEM WN/WD50 Shank • 3 x D • Metric
D1
D1 max
TOOLING SYSTEMS
HOLEMAKING
33xxDD order # catalogue # 1792295 KSEM140R3WN16M 1792298 KSEM150R3WN20M 1245980 KSEM160R3WN20M 1245986 KSEM165R3WN20M 1245991 KSEM170R3WN20M 1245995 KSEM175R3WN20M 1245999 KSEM180R3WN20M 1246003 KSEM185R3WN25M 1246007 KSEM190R3WN25M 1246011 KSEM195R3WN25M 1246014 KSEM200R3WN25M 1246022 KSEM210R3WN25M 1246031 KSEM220R3WN25M 1246034 KSEM225R3WN25M 1246041 KSEM235R3WN25M 1246046 KSEM240R3WN25M 1246051 KSEM245R3WN32M 1246055 KSEM250R3WN32M 1246059 KSEM255R3WN32M 1246063 KSEM260R3WN32M 1246067 KSEM265R3WN32M 1246071 KSEM270R3WN32M 1246079 KSEM280R3WN32M 1246085 KSEM290R3WN32M 1246093 KSEM300R3WN32M 1246102 KSEM310R3WN32M 1246109 KSEM320R3WN32M 1749102 KSEM321R3WD50M 1749103 KSEM330R3WD50M 1749106 KSEM340R3WD50M
mm 14,000 15,000 16,000 16,500 17,000 17,500 18,000 18,500 19,000 19,500 20,000 21,000 22,000 22,500 23,500 24,000 24,500 25,000 25,500 26,000 26,500 27,000 28,000 29,000 30,000 31,000 32,000 32,010 33,000 34,000
in .5512 .5906 .6299 .6496 .6693 .6890 .7087 .7283 .7480 .7677 .7874 .8268 .8661 .8858 .9252 .9449 .9646 .9843 1.0039 1.0236 1.0433 1.0630 1.1024 1.1417 1.1811 1.2205 1.2598 1.2602 1.2992 1.3386
mm 14,500 15,500 16,500 17,000 17,500 18,000 18,000 19,000 19,500 19,999 20,500 21,500 22,000 23,000 24,000 24,000 25,000 25,500 26,000 26,000 27,000 27,500 28,000 29,500 30,000 31,500 32,000 33,000 34,000 35,000
in .5708 .6102 .6496 .6693 .6890 .7086 .7086 .7480 .7677 .7873 .8071 .8465 .8661 .9055 .9448 .9448 .9843 1.0039 1.0236 1.0236 1.0630 1.0827 1.1023 1.1614 1.1811 1.2402 1.2598 1.2992 1.3386 1.3780
L 111 122 122 130 130 130 130 144 144 144 153 153 153 161 161 161 174 174 174 174 182 182 182 190 190 200 200 220 227 225
L3 59 68 67 75 75 75 75 83 83 83 92 92 92 100 100 100 109 109 109 109 117 117 117 125 125 135 135 148 148 146
L1 L4 max — 42 — 48 — 48 — 54 — 54 — 54 — 54 — 60 — 60 — 60 — 60 — 66 — 66 — 72 — 72 — 72 — 78 — 78 — 78 — 78 — 84 — 84 — 84 — 90 — 90 — 96 — 96 159,00 99 159,00 99 157,00 102
L5 2,2 2,4 2,5 2,6 2,7 2,8 2,9 2,9 3,0 3,1 3,2 3,3 3,5 3,6 3,7 3,8 3,9 3,8 3,9 4,0 4,1 4,2 4,3 4,5 4,6 4,8 4,9 4,9 5,1 5,2
LS 48 50 50 50 50 50 50 56 56 56 56 56 56 56 56 56 60 60 60 60 60 60 60 60 60 60 60 68 68 68
D 16 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 32 32 32 50 50 50
SSC B A 1 1 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 5 6 6 6 7 7 8 8 9 9 9
central lock screw 364.016 364.016 364.010 364.010 364.010 364.010 364.010 364.010 364.010 364.010 364.011 364.011 364.011 364.011 364.011 364.011 364.012 364.012 364.012 364.012 364.012 364.012 364.012 364.013 364.013 364.013 364.013 364.015 364.015 364.015
SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
C50
kennametal.com
Modular Drills KSEM 2° Whistle Notch Shank Bodies ™
• Use designated insert blade with each drill body.
TURNING
• Drill shipped with central lock screw and wrench.
2° Whistle Notch DIN 1835 part 1 form E for diameters < 16mm, DIN 6535 - HE for diameters > 16mm, DIN 1835 part 1 form E Whistle Notch shank D1 32mm
D1
MILLING
KSEM WN50 Shank • 5 x D • Metric
D1 max
55xxDD in .4921 .5120 .5315 .5319 .5512 .5709 .5713 .5906 .6102 .6299 .6496 .6693 .6890 .7087 .7283 .7490 .7677 .7880 .8071 .8268 .8465 .8661 .8858 .9055 .9252 .9449 .9646 .9843 1.0236 1.0433 1.0630 1.0827 1.1024 1.1220 1.1417 1.1614 1.1811 1.2008 1.2205 1.2402 1.2598
mm 13,000 13,500 13,500 14,000 14,500 14,500 15,000 15,500 15,874 16,500 17,000 17,500 18,000 18,000 19,000 19,500 19,999 20,500 21,000 21,500 22,000 22,000 23,000 23,500 24,000 24,000 25,000 25,500 26,000 27,000 27,500 28,000 28,000 29,000 29,500 30,000 30,000 31,000 31,500 32,000 32,000
in .5118 .5310 .5314 .5512 .5708 .5708 .5906 .6102 .6249 .6496 .6693 .6890 .7086 .7086 .7480 .7677 .7873 .8071 .8268 .8465 .8661 .8661 .9055 .9252 .9448 .9448 .9843 1.0039 1.0236 1.0630 1.0827 1.1023 1.1023 1.1417 1.1614 1.1811 1.1811 1.2205 1.2402 1.2598 1.2598
L 139 139 139 139 139 154 154 154 154 154 166 166 166 166 184 184 184 197 197 197 197 197 209 209 209 209 226 226 226 238 238 238 238 250 250 250 250 264 264 264 264
L3 87 87 87 87 87 100 100 100 100 99 111 111 112 111 123 124 123 137 137 137 136 136 148 148 148 148 161 161 161 173 173 173 173 185 185 185 185 199 199 199 199
L4 max 70 70 70 70 70 80 80 80 80 80 90 90 87 90 100 100 100 100 107 106 110 110 120 120 120 120 130 130 130 140 140 140 140 150 150 150 150 160 160 160 160
L5 2,0 2,1 2,1 2,2 2,2 2,3 2,3 2,4 2,5 2,5 2,6 2,7 2,9 2,9 2,9 3,1 3,1 3,2 3,3 3,7 3,4 3,5 3,6 3,7 3,7 3,8 3,9 3,8 4,0 4,1 4,2 4,2 4,3 4,4 4,5 4,5 4,6 4,7 4,8 4,8 4,9
LS 48 48 48 48 48 50 50 50 50 50 50 50 51 50 56 56 56 56 56 56 56 56 56 56 56 56 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60
D 16 16 16 16 16 20 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32
SSC C C C B B B A A A 1 1 1 1 1 2 2 2 3 3 3 3 3 4 4 4 4 5 5 5 6 6 6 6 7 7 7 7 8 8 8 8
central lock screw 364.017 364.017 364.017 364.016 364.016 364.016 364.016 364.016 364.016 364.010 364.010 364.010 364.010 364.010 364.010 364.010 364.010 364.011 364.011 364.011 364.011 364.011 364.011 364.011 364.011 364.011 364.012 364.012 364.012 364.012 364.012 364.012 364.012 364.013 364.013 364.013 364.013 364.013 364.013 364.013 364.013
HOLEMAKING
mm 12,500 13,000 13,500 13,510 14,000 14,500 14,510 15,000 15,500 16,000 16,500 17,000 17,500 18,000 18,500 19,000 19,500 20,000 20,500 21,000 21,500 22,000 22,500 23,000 23,500 24,000 24,500 25,000 26,000 26,500 27,000 27,500 28,000 28,500 29,000 29,500 30,000 30,500 31,000 31,500 32,000
TOOLING SYSTEMS
order # catalogue # 1772747 KSEM125R5WN16M 1792301 KSEM130R5WN16M 1792323 KSEM135R5WN16M 1792302 KSEM136R5WN16M 1772748 KSEM140R5WN16M 1792325 KSEM145R5WN20M 1792326 KSEM146R5WN20M 1772749 KSEM150R5WN20M 1792328 KSEM155R5WN20M 1245983 KSEM160R5WN20M 1245988 KSEM165R5WN20M 1245993 KSEM170R5WN20M 1245997 KSEM175R5WN20M 1246001 KSEM180R5WN20M 1246005 KSEM185R5WN25M 1246008 KSEM190R5WN25M 1246013 KSEM195R5WN25M 1246017 KSEM200R5WN25M 1246021 KSEM205R5WN25M 1246024 KSEM210R5WN25M 1246028 KSEM215R5WN25M 1246032 KSEM220R5WN25M 1246036 KSEM225R5WN25M 1246040 KSEM230R5WN25M 1246044 KSEM235R5WN25M 1246048 KSEM240R5WN25M 1246053 KSEM245R5WN32M 1246057 KSEM250R5WN32M 1246065 KSEM260R5WN32M 1246069 KSEM265R5WN32M 1246073 KSEM270R5WN32M 1246077 KSEM275R5WN32M 1246081 KSEM280R5WN32M 1246083 KSEM285R5WN32M 1246088 KSEM290R5WN32M 1246092 KSEM295R5WN32M 1246095 KSEM300R5WN32M 1246099 KSEM305R5WN32M 1246103 KSEM310R5WN32M 1246107 KSEM315R5WN32M 1246112 KSEM320R5WN32M
SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
kennametal.com
C51
Modular Drills KSEM™ 2° Whistle Notch Shank Bodies
• Use designated insert blade with each drill body.
TURNING
• Drill shipped with central lock screw and wrench.
DIN 1835 part 1 form E for diameter <16mm DIN 6535 — HE for diameter >16mm DIN 1835 part 1 form E
MILLING
KSEM WN Shank • 7 x D • Metric
D1
D1 max
order # 1797161 1797204 1311193 1279857 1279858 1279859 1279864 1279867 1279872 1279874
catalogue # KSEM140R7WN16M KSEM150R7WN20M KSEM160R7WN20M KSEM170R7WN20M KSEM175R7WN20M KSEM180R7WN20M KSEM190R7WN25M KSEM200R7WN25M KSEM210R7WN25M KSEM220R7WN25M
mm 14,000 15,000 16,000 17,000 17,500 18,000 19,000 20,000 21,000 22,000
in .5512 .5906 .6299 .6693 .6890 .7087 .7480 .7874 .8268 .8661
mm 14,500 15,500 16,500 17,500 18,000 18,000 19,500 20,500 21,500 22,000
in .5708 .6102 .6496 .6890 .7086 .7086 .7677 .8071 .8465 .8661
L 167 186 186 202 202 202 224 241 241 241
L3 115 132 131 147 147 147 163 179 180 180
L4 max 98 112 112 126 126 126 140 140 154 154
L5 2,2 2,4 2,5 2,7 2,8 2,9 3,0 3,2 3,3 3,5
LS 48 50 50 50 50 50 56 56 56 56
D 16 20 20 20 20 20 25 25 25 25
SSC B A 1 1 1 1 2 3 3 3
central lock screw 364.016 364.016 364.010 364.010 364.010 364.010 364.010 364.011 364.011 364.011
SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
TOOLING SYSTEMS
HOLEMAKING
77xxDD
C52
kennametal.com
Modular Drills KSEM 2° Whistle Notch Shank Bodies ™
• Use designated insert blade with each drill body.
TURNING
• Drill shipped with central lock screw and wrench.
DIN 1835 part 1 form E for diameter <16mm DIN 6535 — HE for diameter >16mm DIN 1835 part 1 form E
D1
MILLING
KSEM WN Shank • 10 x D • Metric
D1 max
10 10xxDD order # 1797210 1551609 1551833 1551834 1551836 1551838 1551840
catalogue # KSEM140R10WN16M KSEM160R10WN20M KSEM175R10WN20M KSEM180R10WN20M KSEM190R10WN25M KSEM200R10WN25M KSEM220R10WN25M
mm 14,000 16,000 17,500 18,000 19,000 20,000 22,000
in .5512 .6299 .6890 .7087 .7480 .7874 .8661
mm 14,500 16,500 18,000 18,000 19,500 20,500 22,000
in .5708 .6496 .7086 .7086 .7677 .8071 .8661
L 210 234 251 256 274 297 307
L3 158 179 196 201 213 236 246
L4 max 140 160 175 180 190 200 220
L5 2,2 2,5 2,8 2,9 3,0 3,2 3,5
LS 48 50 50 50 56 56 56
D 16 20 20 20 25 25 25
SSC B 1 1 1 2 3 3
central lock screw 364.016 364.010 364.010 364.010 364.010 364.011 364.011
TOOLING SYSTEMS
HOLEMAKING
SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
kennametal.com
C53
™
KSEM PLUS Modular Drill System Our KSEM PLUS drill concept is simple but effective. It combines the benefits of the KSEM™ modular drill (high feeds and lengthto-diameter [L/D] ratios) with the benefits of an indexable drill (high speeds and low consumable costs). The KSEM PLUS system is a modular drilling platform, offering a pre-mountable HSS head with pocket seats for carbide inserts. The KSEM PLUS modular drill system features two head styles that are interchangeable on fitting tool bodies with our flexible FDS interface.
Primary Application The KSEM PLUS system performs in steel, cast iron, stainless steel, and advanced materials. It is perfectly suited to exchange older HSS tools or low performance indexable drills for a very high performance drilling solution. The KSEM PLUS range comprises 28–70mm (1.102–4") from 3–10 x D. There is a wide range of applications in the energy market, and in general engineering (e.g., bearing rings for windmills, hydraulic manifolds, large engine parts, generator housings, etc.). This tool will deliver vast improvements in productivity, and greatly attribute to increasing your machining capacity.
Features and Benefits Replaceable Heads with FDS-Interface Coupling • Quickly and easily replace inserts or drill heads without removing tool bodies from the machine. • Save money and reduce tool stock by replacing just the worn drill head. • Use one tool body for different sizes and styles of drill head (a head fits any drill body of the same FDS size).
KSEM PLUS A1 Heads • High metal removal rates. • Very stable in normal cutting conditions. • Cost-effective indexable Drill Fix™ DFT™ inserts.
C54
KSEM PLUS B1 Heads • • • •
High-speed drilling in difficult conditions. Drills stacked plates and cored holes. Capable of machining through cross holes. Works with slanted exits up to 15°.
Two Effective Cutting Edges • The KSEM PLUS system has two full cutting edges in action when operating. • Achieve up to 100% increased productivity versus an indexable drill of the same diameter. • High L/D ratios possible from 1.5 x D up to 10 x D as stocked standards. Longer drills are possible as custom solutions.
kennametal.com
TURNING
KSEM PLUS™ A1 Heads Economic, highperformance drilling.
KSEM PLUS Pilot Insert
Tailored Grades
• Very high feed rates, comparable to modular drills. • Very long tool life of KSEM PLUS centre inserts and modular heads due to better chip flow. • No precentring necessary for drill depths up to 5 x D.
Centre Inserts • KC7315™ grade — TiAlN-based PVD grade for superior performance in steel and stainless steel applications.
DFR™/DFT™/DFC™ Outboard Inserts
Drill Fix™ Lateral Inserts • KCU25™ grade — high metal removal rates, advanced TiCN-Al-CVD coating, and superior tool life in stable working conditions. • KCU40™ grade — multilayered TiAlN-PVD coating with high wear resistance and reliability in most materials at medium cutting speeds. • KC7140™ grade — TiCN-based, PVD-coated alloyed carbide for machining alloyed steel and stainless steel on KSEM PLUS systems.
TOOLING SYSTEMS
• Very high cutting speeds for high metal removal rates. • Improved stability in all cutting conditions. • Indexable inserts provide good surface finish and hole diameter accuracy.
HOLEMAKING
MILLING
KSEM PLUS B1 Heads High-performance drilling in difficult conditions.
kennametal.com
C55
Modular Drills KSEM PLUS™ Centre Inserts for A1 and B1 Heads
• To ensure 100% system stability, KSEM™ inserts used for KSEM PLUS should not be reground.
TURNING
• The callout D1 (mm) = PDD. PDD is used in reference to the KSEM PLUS heads.
D1 (mm) = PDD HPGM
KSEM PLUS Centre Inserts
first choice
alternate choice
D1
TOOLING SYSTEMS
HOLEMAKING
MILLING
grade •KC7315 HPGM KC7315 order # 3660154 3690478 3690479 3690480 3690481 3690482 3690713 3660156 3690714 3690715 3690716 3690717 3690718 3690719 3690720 3690721 3690722 3690723 3690724 3690725 3690726 3660157 5515220 5515221 5515222 5515223 5515224 5515225
catalogue # KSEMP1300HPGM KSEMP1400HPGM KSEMP1500HPGM KSEMP1600HPGM KSEMP1700HPGM KSEMP1800HPGM KSEMP1900HPGM KSEMP2000HPGM KSEMP2100HPGM KSEMP2200HPGM KSEMP2300HPGM KSEMP2400HPGM KSEMP2500HPGM KSEMP2600HPGM KSEMP2700HPGM KSEMP2800HPGM KSEMP2900HPGM KSEMP3000HPGM KSEMP3100HPGM KSEMP3200HPGM KSEMP3300HPGM KSEMP3400HPGM KSEMP3500HPGM KSEMP3600HPGM KSEMP3700HPGM KSEMP3800HPGM KSEMP3900HPGM KSEMP4000HPGM
D1 mm 13,000 14,000 15,000 16,000 17,000 18,000 19,000 20,000 21,000 22,000 23,000 24,000 25,000 26,000 27,000 28,000 29,000 30,000 31,000 32,000 33,000 34,000 35,000 36,000 37,000 38,000 39,000 40,000
in .5118 .5512 .5906 .6299 .6693 .7087 .7480 .7874 .8268 .8661 .9055 .9449 .9843 1.0236 1.0630 1.1024 1.1417 1.1811 1.2205 1.2598 1.2992 1.3386 1.3780 1.4173 1.4567 1.4961 1.5354 1.5748
SSC C B A 1 1 1 2 3 3 3 4 4 5 5 6 6 7 7 8 8 9 9 9 9 10 10 10 10
SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
Tolerance HPG • Inch D1 tolerance h8 .500–.709 +.000/-.0010 >.709–1.181 +.000/-.0013 >1.181–1.575 +.000/-.0015
C56
Tolerance HPG • Metric D1 tolerance h8 12,5–18 +0,000/-0,027 >18–30 +0,000/-0,033 >30–40 +0,000/-0,039
kennametal.com
Modular Drills KSEM PLUS A1 Heads • Drill Fix™ DFT™ Inserts ™
first choice
alternate choice
DFT-HP
catalogue number DFT05T308D32HP DFT05T308D33HP DFT06T308D36HP DFT06T308D39HP DFT06T308D44HP DFT070408D45HP DFT070408D50HP DFT090508D56HP DFT090508D63HP
L10 5,29 5,29 6,62 6,62 6,62 7,94 7,94 9,92 9,92
D 8,00 8,00 10,00 10,00 10,00 12,00 12,00 15,00 15,00
D1 3,40 3,40 4,40 4,40 4,40 4,40 4,40 5,50 5,50
S 3,75 3,75 3,75 3,75 3,75 4,75 4,75 5,25 5,25
R 0,80 0,80 0,80 0,80 0,80 0,80 0,80 0,80 0,80
KCU25 5067487 5067488 5067489 5067520 5067522 5067523 5067524 5067526 5067527
KCU40 5066193 5066195 5066196 5066197 5066198 5066199 5066220 5066221 5066222
MILLING
P M K N S H
TURNING
• Use HP geometry for efficient drilling in normal chipping steel applications, as well as for ductile irons and high-temp alloys.
• Use DS geometry when drilling in long chipping, softer steels, or other applications where long chips are a challenge.
first choice
alternate choice
DFT • DS
catalogue number DFT05T308D32DS DFT05T308D33DS DFT06T308D36DS DFT06T308D39DS DFT06T308D44DS DFT070408D45DS DFT070408D50DS DFT090508D56DS DFT090508D63DS
kennametal.com
L10 5,29 5,29 6,62 6,62 6,62 7,94 7,94 9,92 9,92
D 8,00 8,00 10,00 10,00 10,00 12,00 12,00 15,00 15,00
D1 3,40 3,40 4,40 4,40 4,40 4,40 4,40 5,50 5,50
S 3,75 3,75 3,75 3,75 3,75 4,75 4,75 5,25 5,25
R 0,80 0,80 0,80 0,80 0,80 0,80 0,80 0,80 0,80
KCU25
KCU40
6573311 6573312 6573313 6573314 6573315 6573316 6573317 6573318 6573319
6025825 6025826 6025827 6025828 6025829 6025830 6025891 6025892 6025893
C57
TOOLING SYSTEMS
P M K N S H
HOLEMAKING
• DS will also provide excellent chip control when drilling with reduced feed rates and cutting speeds.
Modular Drills KSEM PLUS™ A1 Heads • Drill Fix™ DFT™ Inserts
• Use MD geometry in stainless steel.
alternate choice
catalogue number DFT05T308D32MD DFT05T308D33MD DFT06T308D36MD DFT06T308D39MD DFT06T308D44MD DFT070408D45MD DFT070408D50MD DFT090508D56MD DFT090508D63MD
L10 5,29 5,29 6,62 6,62 6,62 7,94 7,94 9,92 9,92
D 8,00 8,00 10,00 10,00 10,00 12,00 12,00 15,00 15,00
D1 3,40 3,40 4,40 4,40 4,40 4,40 4,40 5,50 5,50
S 3,75 3,75 3,75 3,75 3,75 4,75 4,75 5,25 5,25
KC7140
R 0,80 0,80 0,80 0,80 0,80 0,80 0,80 0,80 0,80
3648430 3669000 3648428 3669001 3669002 3648474 3669083 3648478 3669084
KC7140
MILLING
DFT-MD
first choice
P M K N S H
TURNING
• MD is also recommended when drilling in unstable conditions on longer chipping materials when working at higher feed rates.
KSEM PLUS A1 Heads • Drill Fix™ DFR™ Inserts • Rectangular shaped Drill Fix DFR cutting inserts offer the highest feed rates for smaller sized KSEM PLUS systems on A1 heads.
-LD
alternate choice
first choice
-GD
P M K N S H
-MD
HOLEMAKING
• Two indexable cutting edges.
KC7140
KC7225
KCU25
KCU40
– – 4054680
4054681 – –
– 5067486 –
– 5066192 –
C58
D1 2,85 2,85 2,85
S 3,78 3,79 3,79
R 0,40 0,40 0,40
KCU40
W 7,26 7,26 7,26
KCU25
LI 10,76 10,76 10,76
KC7225
catalogue number DFR040304D28LD DFR040304D28GD DFR040304D28MD
KC7140
TOOLING SYSTEMS
DFR-GD, -MD, -LD
kennametal.com
Modular Drills KSEM PLUS B1 Heads • Drill Fix™ DFC™ Inserts ™
W 7,60 9,40 12,40 14,50 19,00
D1 2,85 3,40 4,40 4,40 5,50
S 3,18 3,75 3,75 4,75 5,25
R 1,00 1,20 1,20 1,60 2,00
TURNING
KCU25
KCU40
5118327 5118328 5118329 5118450 5118451
5118452 5118453 5118454 5118455 5118456
MILLING
LI 10,00 12,00 16,00 18,00 24,00
KCU40
catalogue number DFC040310D28HP DFC05T312D32HP DFC06T312D36HP DFC070416D45HP DFC090520D56HP
KCU25
DFC-HP
alternate choice
first choice
P M K N S H
• Use HP geometry for efficient drilling in normal chipping steel applications, as well as for ductile irons and high-temp alloys.
• Use DS geometry when drilling in long chipping, softer steels, or other applications where long chips are a challenge. • DS will also provide excellent chip control when drilling with reduced feed rates and cutting speeds.
first choice
alternate choice
DFC-DS
LI 10,00 12,00 16,00 18,00 24,00
W 7,60 9,40 12,40 14,50 19,00
D1 2,85 3,40 4,40 4,40 5,50
S 3,18 3,75 3,75 4,75 5,25
R 1,00 1,20 1,20 1,60 2,00
KCU25
KCU40
6573276 6573277 6573278 6573279 6573280
6025895 6025896 6025897 6025898 6025899
TOOLING SYSTEMS
catalogue number DFC040310D28DS DFC05T312D32DS DFC06T312D36DS DFC070416D45DS DFC090520D56DS
HOLEMAKING
P M K N S H
kennametal.com
C59
Modular Drills KSEM PLUS™ B1 Heads • Drill Fix™ DFC™ Inserts • DPA Guiding Pads
• Use MD geometry in stainless steel.
alternate choice
DFC-MD
LI 10,00 12,00 16,00 18,00 24,00
W 7,60 9,40 12,40 14,50 19,00
D1 2,85 3,40 4,40 4,40 5,50
S 3,18 3,75 3,75 4,75 5,25
KC7140
R 1,00 1,20 1,20 1,60 2,00
5118457 5118458 5118459 5118460 5118461
MILLING
catalogue number DFC040310D28MD DFC05T312D32MD DFC06T312D36MD DFC070416D45MD DFC090520D56MD
first choice
P M K N S H
TURNING
• MD is also recommended when drilling in unstable conditions on longer chipping materials when working at higher feed rates.
HOLEMAKING
DPA Guiding Pads
L 8,60 11,00 16,00
W 7,00 9,00 13,00
D1 2,85 3,40 4,40
S 3,50 4,20 5,20
KCU40 5118324 5118325 5118326
TOOLING SYSTEMS
catalogue number DPA07T3D25 DPA09T4D32 DPA13T5D50
alternate choice
first choice
P M K N S H
• Carbide guide pads for use with KSEM PLUS B1 style heads.
C60
kennametal.com
Modular Drills KSEM PLUS™ A1 Heads
• To ensure 100% system stability, KSEM inserts used for KSEM PLUS should not be reground. • KSEM PLUS heads are shipped with all insert screws. • KSEM PLUS heads are shipped with two wrenches, one for the KSEM insert and one to be used for the DFT™/DFR™ inserts as well as for the assembly of the body to the head. • Order KSEM PLUS shanks using connection coupling size (CSMS) to determine which heads go with each shank. • PDD in the callout drawing refers to the D1 of the KSEM HPG and HPCCL inserts for use with KSEM PLUS. TURNING
• Order inserts (KSEM, DFT, and DFR) for KSEM PLUS separately.
MILLING
2 x DFR diameter: 28–<31,75mm
2 x DFT diameter: 31,75–70,34mm
ISO order number catalogue number 4047824 KSEMP3000FDS28A1M 3794291 KSEMP3200FDS32A1M 3742210 KSEMP3300FDS32A1M 3793949 KSEMP3320FDS32A1M 3794917 KSEMP3334FDS32A1M 3794292 KSEMP3400FDS32A1M 3794393 KSEMP3500FDS32A1M 3794394 KSEMP3600FDS36A1M 3794395 KSEMP3700FDS36A1M 3794427 KSEMP3750FDS36A1M 3794396 KSEMP3800FDS36A1M 3794397 KSEMP3900FDS36A1M 3793950 KSEMP3920FDS36A1M 3794921 KSEMP3970FDS36A1M
ANSI catalogue number KSEMP3000FDS28A1M KSEMP3200FDS32A1M KSEMP3300FDS32A1M KSEMP3320FDS32A1M KSEMP1313FDS32A1 KSEMP3400FDS32A1M KSEMP3500FDS32A1M KSEMP3600FDS36A1M KSEMP3700FDS36A1M KSEMP3750FDS36A1M KSEMP3800FDS36A1M KSEMP3900FDS36A1M KSEMP3920FDS36A1M KSEMP1563FDS36A1
mm 30,00 32,00 33,00 33,20 33,35 34,00 35,00 36,00 37,00 37,50 38,00 39,00 39,20 39,70
in 1.181 1.260 1.299 1.307 1.313 1.339 1.378 1.417 1.457 1.476 1.496 1.535 1.543 1.563
PDD
mm 16,00 15,00 16,00 16,00 17,00 17,00 18,00 13,00 14,00 15,00 15,00 16,00 16,00 17,00
in .6299 .5906 .6299 .6299 .6693 .6693 .7087 .5118 .5512 .5906 .5906 .6299 .6299 .6693
LPR
mm 25,2 23,0 23,2 23,2 23,4 23,4 23,6 22,7 22,9 23,0 23,0 23,2 23,2 23,4
in .992 .907 .913 .913 .920 .920 .928 .893 .900 .907 .907 .913 .913 .920
L1
mm 22,0 20,0 20,0 20,0 20,0 20,0 20,0 20,0 20,0 20,0 20,0 20,0 20,0 20,0
in .866 .787 .787 .787 .787 .787 .787 .787 .787 .787 .787 .787 .787 .787
CSMS system size FDS28 FDS32 FDS32 FDS32 FDS32 FDS32 FDS32 FDS36 FDS36 FDS36 FDS36 FDS36 FDS36 FDS36
outboard insert DFR040304D28GD DFT05T308D32.. DFT05T308D33.. DFT05T308D33.. DFT05T308D33.. DFT05T308D33.. DFT05T308D33.. DFT06T308D36.. DFT06T308D36.. DFT06T308D36.. DFT06T308D36.. DFT06T308D39.. DFT06T308D39.. DFT06T308D39.. (continued)
kennametal.com
C61
TOOLING SYSTEMS
D1
HOLEMAKING
KSEM PLUS A1 Heads
Modular Drills KSEM PLUS™ A1 Heads
(KSEM PLUS A1 Heads — continued)
ISO order number catalogue number 3794398 KSEMP4000FDS40A1M 3794399 KSEMP4100FDS40A1M 3794400 KSEMP4200FDS40A1M 3794401 KSEMP4300FDS40A1M 3794402 KSEMP4400FDS40A1M 3794403 KSEMP4500FDS45A1M 3794404 KSEMP4600FDS45A1M 3794406 KSEMP4800FDS45A1M 3742211 KSEMP5000FDS50A1M 3794408 KSEMP5100FDS50A1M 3794409 KSEMP5200FDS50A1M 3794413 KSEMP5600FDS56A1M 3794415 KSEMP5800FDS56A1M 3794417 KSEMP6000FDS56A1M 3794419 KSEMP6200FDS56A1M 3794421 KSEMP6400FDS63A1M 3794422 KSEMP6500FDS63A1M 3742212 KSEMP7000FDS63A1M
ANSI catalogue number KSEMP4000FDS40A1M KSEMP4100FDS40A1M KSEMP4200FDS40A1M KSEMP4300FDS40A1M KSEMP4400FDS40A1M KSEMP4500FDS45A1M KSEMP4600FDS45A1M KSEMP4800FDS45A1M KSEMP5000FDS50A1M KSEMP5100FDS50A1M KSEMP5200FDS50A1M KSEMP5600FDS56A1M KSEMP5800FDS56A1M KSEMP6000FDS56A1M KSEMP6200FDS56A1M KSEMP6400FDS63A1M KSEMP6500FDS63A1M KSEMP7000FDS63A1M
mm 40,00 41,00 42,00 43,00 44,00 45,00 46,00 48,00 50,00 51,00 52,00 56,00 58,00 60,00 62,00 64,00 65,00 70,00
in 1.575 1.614 1.654 1.693 1.732 1.772 1.811 1.890 1.969 2.008 2.047 2.205 2.284 2.362 2.441 2.520 2.559 2.756
PDD
mm 17,00 18,00 19,00 20,00 21,00 18,00 19,00 21,00 23,00 24,00 25,00 20,00 22,00 24,00 26,00 28,00 29,00 34,00
in .6693 .7087 .7480 .7874 .8268 .7087 .7480 .8268 .9055 .9449 .9843 .7874 .8661 .9449 1.0236 1.1024 1.1417 1.3386
LPR
mm 28,6 28,8 28,9 29,1 29,3 28,8 28,9 29,3 34,8 35,0 35,2 34,3 34,7 35,0 35,4 41,9 42,1 43,0
in 1.125 1.132 1.139 1.146 1.153 1.132 1.139 1.153 1.372 1.379 1.386 1.351 1.365 1.379 1.392 1.650 1.657 1.692
L1
mm 25,0 25,0 25,0 25,0 25,0 25,0 25,0 25,0 30,0 30,0 30,0 30,0 30,0 30,0 30,0 36,0 36,0 36,0
in .984 .984 .984 .984 .984 .984 .984 .984 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.417 1.417 1.471
CSMS system size FDS40 FDS40 FDS40 FDS40 FDS40 FDS45 FDS45 FDS45 FDS50 FDS50 FDS50 FDS56 FDS56 FDS56 FDS56 FDS63 FDS63 FDS63
outboard insert DFT06T308D39.. DFT06T308D39.. DFT06T308D39.. DFT06T308D39.. DFT06T308D44.. DFT070408D45.. DFT070408D45.. DFT070408D45.. DFT070408D50.. DFT070408D50.. DFT070408D50.. DFT090508D56.. DFT090508D56.. DFT090508D56.. DFT090508D56.. DFT090508D63.. DFT090508D63.. DFT090508D63..
NOTE: Find the complete KSEM PLUS B1 product overview and assembly pages in the current Kennametal Master Catalogue.
TOOLING SYSTEMS
HOLEMAKING
MILLING
TURNING
D1
C62
kennametal.com
Modular Drills KSEM PLUS™ B1 Heads
• To ensure 100% system stability, KSEM inserts used for KSEM PLUS should not be reground. • KSEM PLUS heads are shipped with all insert screws. • KSEM PLUS B1 heads are shipped with two or three wrenches, one for the KSEM insert, one for DFC™ inserts and DPA guiding pads, as well as for assembling the head onto the tool body. One additional wrench might be added depending on the size of the guiding pad. • Order KSEM PLUS shanks using connection coupling size (CSMS) to determine which heads go with each shank. TURNING
• PDD in the callout drawing refers to the D1 of the KSEM, HPGM, and HPCM inserts for use with KSEM PLUS. • Order inserts (KSEM, DFC) for KSEM PLUS separately.
MILLING
2 x DFC diameter: 28–70,34mm
KSEM PLUS B1 Heads
ISO order number catalogue number 5115736 KSEMP2800FDS28B1M 5116010 KSEMP3000FDS28B1M 5116011 KSEMP3017FDS28B1M 5116013 KSEMP3100FDS28B1M 5116015 KSEMP3200FDS32B1M 5116016 KSEMP3300FDS32B1M 5116019 KSEMP3400FDS32B1M 5116031 KSEMP3500FDS32B1M 5116032 KSEMP3600FDS36B1M 5116035 KSEMP3750FDS36B1M
ANSI catalogue number KSEMP2800FDS28B1M KSEMP3000FDS28B1M KSEMP1188FDS28B1 KSEMP3100FDS28B1M KSEMP3200FDS32B1M KSEMP3300FDS32B1M KSEMP3400FDS32B1M KSEMP3500FDS32B1M KSEMP3600FDS36B1M KSEMP3750FDS36B1M
mm 28,00 30,00 30,18 31,00 32,00 33,00 34,00 35,00 36,00 37,50
in 1.102 1.181 1.188 1.220 1.260 1.299 1.339 1.378 1.417 1.476
PDD
mm 14,00 16,00 17,00 17,00 15,00 16,00 17,00 18,00 13,00 15,00
in .5512 .6299 .6693 .6693 .5906 .6299 .6693 .7087 .5118 .5906
LPR
mm 28,1 28,4 28,6 28,6 28,2 28,4 28,6 28,8 27,9 28,2
in 1.105 1.118 1.125 1.125 1.111 1.118 1.125 1.132 1.098 1.111
L1
mm 25,0 25,0 25,0 25,0 25,0 25,0 25,0 25,0 25,0 25,0
in .984 .984 .984 .984 .984 .984 .984 .984 .984 .984
CSMS system size FDS28 FDS28 FDS28 FDS28 FDS32 FDS32 FDS32 FDS32 FDS36 FDS36
outboard insert DFC040310D28 DFC040310D28 DFC040310D28 DFC040310D28 DFC05T312D32 DFC05T312D32 DFC05T312D32 DFC05T312D32 DFC06T312D36 DFC06T312D36
HOLEMAKING
D1
TOOLING SYSTEMS
(continued)
kennametal.com
C63
Modular Drills KSEM PLUS™ B1 Heads
(KSEM PLUS B1 Heads — continued)
ISO order number catalogue number 5116036 KSEMP3800FDS36B1M 5116038 KSEMP3900FDS36B1M 5116041 KSEMP4000FDS40B1M 5116044 KSEMP4200FDS40B1M 5116045 KSEMP4300FDS40B1M 5116046 KSEMP4400FDS40B1M 5116098 KSEMP4500FDS45B1M 5116099 KSEMP4600FDS45B1M 5116112 KSEMP4800FDS45B1M 5116113 KSEMP4900FDS45B1M 5116114 KSEMP5000FDS50B1M 5116117 KSEMP5200FDS50B1M 5116122 KSEMP5600FDS56B1M 5116125 KSEMP5800FDS56B1M
ANSI catalogue number KSEMP3800FDS36B1M KSEMP3900FDS36B1M KSEMP4000FDS40B1M KSEMP4200FDS40B1M KSEMP4300FDS40B1M KSEMP4400FDS40B1M KSEMP4500FDS45B1M KSEMP4600FDS45B1M KSEMP4800FDS45B1M KSEMP4900FDS45B1M KSEMP5000FDS50B1M KSEMP5200FDS50B1M KSEMP5600FDS56B1M KSEMP5800FDS56B1M
mm 38,00 39,00 40,00 42,00 43,00 44,00 45,00 46,00 48,00 49,00 50,00 52,00 56,00 58,00
in 1.496 1.535 1.575 1.654 1.693 1.732 1.772 1.811 1.890 1.929 1.969 2.047 2.205 2.283
PDD
LPR
in 1.111 1.118 1.330 1.344 1.351 1.358 1.337 1.344 1.358 1.365 1.577 1.590 1.556 1.570
L1
mm 25,0 25,0 30,0 30,0 30,0 30,0 30,0 30,0 30,0 30,0 35,0 35,0 35,0 35,0
in .984 .984 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.378 1.378 1.378 1.378
CSMS system size FDS36 FDS36 FDS40 FDS40 FDS40 FDS40 FDS45 FDS45 FDS45 FDS45 FDS50 FDS50 FDS56 FDS56
outboard insert DFC06T312D36 DFC06T312D36 DFC06T312D36 DFC06T312D36 DFC06T312D36 DFC06T312D36 DFC070416D45 DFC070416D45 DFC070416D45 DFC070416D45 DFC070416D45 DFC070416D45 DFC090520D56 DFC090520D56
mm 15,00 16,00 17,00 19,00 20,00 21,00 18,00 19,00 21,00 22,00 23,00 25,00 20,00 22,00
in .5906 .6299 .6693 .7480 .7874 .8268 .7087 .7480 .8268 .8661 .9055 .9843 .7874 .8661
mm 28,2 28,4 33,8 34,1 34,3 34,5 34,0 34,1 34,5 34,7 40,0 40,4 39,5 39,9
5116127
KSEMP6000FDS56B1M KSEMP6000FDS56B1M 60,00 2.362 24,00
.9449
40,2 1.584 35,0 1.378
FDS56
DFC090520D56
5116130
KSEMP6200FDS56B1M KSEMP6200FDS56B1M 62,00 2.441 26,00 1.0236 40,6 1.597 35,0 1.378
FDS56
DFC090520D56
NOTE: When one screw is listed, it is for both insert and guiding pad. When two screws are listed, the first one is for the insert screw, and the second one is for the guiding pad. Find complete KSEM PLUS B1 product overview and assembly pages in current Kennametal Master Catalogue.
TOOLING SYSTEMS
HOLEMAKING
MILLING
TURNING
D1
C64
kennametal.com
Modular Drills KSEM PLUS 2° Whistle Notch™ Shank Bodies ™
• Order KSEM PLUS heads according to the connection coupling size (CSWS). • Order KSEM PLUS heads separately. • Wrench will be shipped with KSEM PLUS head.
TURNING
• Custom solution for cast iron application with twisted flutes available.
KSEM PLUS WD Shanks • 3 x D • Metric
order # 4000409 3950219 3950220 3872075 3872079 3950221 3950222 3950333
catalogue # WD32FDS28128M WD32FDS32146M WD32FDS36166M WD50FDS40183M WD50FDS45206M WD50FDS50228M WD50FDS56259M WD50FDS63289M
CSWS system size FDS28 FDS32 FDS36 FDS40 FDS45 FDS50 FDS56 FDS63
D 32 32 32 50 50 50 50 50
L1 128 146 166 183 206 228 259 289
L2 71 85 97 107 122 135 156 174
LS 58 58 58 68 68 68 68 68
clamp screw 193.537 193.523 193.524 193.524 193.525 193.525 193.526 193.526
D 32 32 32 50 50 50 50 50
L1 190 216 244 271 304 338 383 429
L2 133 155 175 195 220 245 280 314
LS 58 58 58 68 68 68 68 68
clamp screw 193.537 193.523 193.524 193.524 193.525 193.525 193.526 193.526
MILLING
3xD
HOLEMAKING
KSEM PLUS WD Shanks • 5 x D • Metric
order # 4051136 3794428 3794430 3794443 3794446 3794449 3794451 3794454
catalogue # WD32FDS28190M WD32FDS32216M WD32FDS36244M WD50FDS40271M WD50FDS45304M WD50FDS50338M WD50FDS56383M WD50FDS63429M
kennametal.com
CSWS system size FDS28 FDS32 FDS36 FDS40 FDS45 FDS50 FDS56 FDS63
TOOLING SYSTEMS
5xD
C65
Modular Drills KSEM PLUS™ 2° Whistle Notch™ Shank Bodies
• Order KSEM PLUS heads according to the connection coupling size (CSWS). • Order KSEM PLUS heads separately. • Wrench will be shipped with KSEM PLUS head.
TURNING
• Custom solution for cast iron application with twisted flutes available.
KSEM PLUS WD Shanks • 8 x D • Metric
MILLING
8xD order # 3742293 3794431 3794444 3794447 3742294 3794452
catalogue # WD32FDS32321M WD32FDS36361M WD50FDS40403M WD50FDS45451M WD50FDS50503M WD50FDS56569M
CSWS system size FDS32 FDS36 FDS40 FDS45 FDS50 FDS56
D 32 32 50 50 50 50
L1 321 361 403 451 503 569
L2 260 292 327 367 410 466
LS 58 58 68 68 68 68
clamp screw 193.523 193.524 193.524 193.525 193.525 193.526
D 32 32 50
L1 391 439 491
L2 330 370 415
LS 58 58 68
clamp screw 193.523 193.524 193.524
HOLEMAKING
KSEM PLUS WD Shanks • 10 x D • Metric
10 x D catalogue # WD32FDS32391M WD32FDS36439M WD50FDS40491M
CSWS system size FDS32 FDS36 FDS40
TOOLING SYSTEMS
order # 3794429 3794432 3794445
C66
kennametal.com
Modular Drills KSEM PLUS Carbide Insert Recommendations ™
KSEM PLUS Carbide Insert Recommendations Outboard/ Inboard
Insert Style
Grade
DFR-GD O
Comments
KCU25, KCU40
Recommended outboard insert style for working in all P-materials. Start with KCU40™ and use KCU25™ in stable conditions to achieve higher tool life.
DFC-/DFT-DS
KCU40
Reduce feed rate by 10% to further improve chip formation in long-chipping steels and low carbon steel.
KSEMP-HPG
KC7315
Must use KSEMP center inserts in P-materials to avoid excessive wear on head & inserts.
KC7140
Recommended outboard insert style for working in all M-materials.
DFC-/DFT-DS
KCU40
Reduce feed rate by 20% to further improve chip formation and/or run with lower power consumption.
KSEMP-HPG
KC7315
Recommended inboard insert style for working in all M-materials.
KSEM-PC
KC7315
For unstable conditions in stainless steel, use KSEM PC inserts.
KSEM-HPL
KC7320
If chip control issue resulting from center insert occurs in M-materials, use KSEM HPL insert inboard. Reduction of feed rate up to 20% is recommended.
DFC-/DFT-HP
P
I
TURNING
Material Group
DFR-MD O
DFC-/DFT-MD
I
MILLING
M
DFR-LD O
KCU25 DFC-/DFT-HP
K I
Recommended insert styles for working in all K-Materials.
KSEM-HPCCL
KC7140
DFR-GD
KC7225
DFC-/DFT-HP
KCU40
DFC-/DFT-DS
KCU40
Reduce feed rate by 15% for diameters <56mm and up to 50% for larger diameters to improve chip formation.
DFR/DFT-ST
KD1425
Use PCD tipped outboard when working with CFRP, CFRP/metal stacks and plastics (N3, N5, and N6).
KSEMP-HPG
KC7315
Recommended inboard insert style for working in all non-ferrous materials.
KSEM-HPS
K715
DFR-GD
KC7140
DFC-/DFT-HP
KCU40
DFC-/DFT-DS
KCU40
Reduce feed rate by 20% to further improve chip formation and/or run with lower power consumption.
KSEM-PC
KC7315
If center breakage is an issue in S-materials, use KSEM PC insert inboard.
O N
I
HOLEMAKING
Recommended outboard insert styles for working in all non-ferrous materials.
This is a made-to-order item (uncoated/sharp) — use it to improve your results in N3, N5, and N6, if required.
Recommended outboard insert style for working in all S-materials. O S
TOOLING SYSTEMS
I
kennametal.com
C67
Modular Drills Application Data
Modular Drill • KSEM PLUS™ • Metric • A1 and B1 Style Metric Cutting Speed — vc
Recommended Feed Rate (fz) by Diameter
Range — m/min
TURNING
Material Group 1
2
3 P 4
5
6
MILLING
1
M
2
3
1
K
2
3
HOLEMAKING
1
2
3
N
4
5
6
TOOLING SYSTEMS
7
1
2 S 3
4
C68
Condition S U I S U I S U I S U I S U I S U I S U I S U I S U I S U I S U I S U I S U I S U I S U I S U I S U I S U I S U I S U I S U I S U I S U I
min 115 90 65 90 71 50 90 70 50 90 70 50 90 70 50 70 50 40 60 40 30 60 40 30 50 40 25 90 60 40 90 60 40 90 60 35 150 100 60 150 100 60 150 100 60 150 100 60 150 100 60 150 100 60 110 70 45 25 20 15 20 15 12 20 15 12 20 15 12
Starting Value max 235 290 160 215 100 140 190 230 130 170 80 110 180 230 120 170 70 106 140 220 110 160 80 110 130 210 100 150 70 100 90 180 75 120 60 100 110 135 70 90 50 65 100 135 60 90 50 65 90 135 60 90 40 65 170 230 120 160 70 90 160 220 110 160 70 100 150 210 100 150 60 90 240 360 160 240 100 160 220 360 150 240 100 160 200 360 140 240 90 160 200 360 140 240 90 160 200 360 140 240 90 160 200 360 140 240 90 160 220 260 140 170 90 110 50 75 40 60 30 50 40 60 30 45 25 35 40 60 30 45 25 40 40 60 30 45 25 40
Ø mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r
KSEM 14….17 DFR/DFC04... 28.00–31,74 0,130–0,250 0,130–0,250 0,130–0,250 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,180–0,300 0,180–0,300 0,180–0,300 0,180–0,300 0,180–0,300 0,180–0,300 0,180–0,300 0,180–0,300 0,180–0,300 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250
KSEM 15….18 DFT/DFC05… 31,74–35,99 0,130–0,250 0,130–0,250 0,130–0,250 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,180–0,300 0,180–0,300 0,180–0,300 0,180–0,300 0,180–0,300 0,180–0,300 0,180–0,300 0,180–0,300 0,180–0,300 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,120–0,200 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250 0,130–0,250
KSEM 13….22 DFT/DFC06... 36,00–44,99 0,160–0,280 0,160–0,280 0,160–0,280 0,200–0,360 0,200–0,360 0,200–0,320 0,200–0,320 0,200–0,320 0,200–0,320 0,200–0,320 0,200–0,320 0,200–0,320 0,200–0,320 0,200–0,320 0,200–0,320 0,200–0,320 0,200–0,320 0,200–0,320 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,216–0,360 0,216–0,360 0,216–0,360 0,216–0,360 0,216–0,360 0,216–0,360 0,216–0,360 0,216–0,360 0,216–0,360 0,144–0,280 0,144–0,280 0,144–0,280 0,144–0,280 0,144–0,280 0,144–0,280 0,144–0,280 0,144–0,280 0,144–0,280 0,144–0,280 0,144–0,280 0,144–0,280 0,144–0,280 0,144–0,280 0,144–0,280 0,144–0,280 0,144–0,280 0,144–0,280 0,144–0,280 0,144–0,280 0,144–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280 0,160–0,280
KSEM 18….28 DFT/DFC07... 45,00–55,99 0,160–0,320 0,160–0,320 0,160–0,320 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,240–0,420 0,240–0,420 0,240–0,420 0,240–0,420 0,240–0,420 0,240–0,420 0,240–0,420 0,240–0,420 0,240–0,420 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320 0,160–0,320
KSEM 20….34 DFT/DFC09... 56,00–70 0,200–0,360 0,200–0,360 0,200–0,360 0,200–0,450 0,200–0,450 0,200–0,450 0,200–0,450 0,200–0,450 0,200–0,450 0,200–0,450 0,200–0,450 0,200–0,450 0,200–0,450 0,200–0,450 0,200–0,450 0,200–0,450 0,200–0,450 0,200–0,450 0,200–0,360 0,200–0,360 0,200–0,360 0,200–0,360 0,200–0,360 0,200–0,360 0,200–0,360 0,200–0,360 0,200–0,360 0,300–0,480 0,300–0,480 0,300–0,480 0,300–0,480 0,300–0,480 0,300–0,480 0,300–0,480 0,300–0,480 0,300–0,480 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,400 0,200–0,360 0,200–0,360 0,200–0,360 0,200–0,360 0,200–0,360 0,200–0,360 0,200–0,360 0,200–0,360 0,200–0,360 0,200–0,360 0,200–0,360 0,200–0,360
kennametal.com
Modular Drills KSEM PLUS B1 Heads • Application Recommendation • Custom Solutions ™
KSEM PLUS Customised Solution Capabilities:
A1 Head
• Custom head to use reground KSEM inserts.
B1 Head
Flat Face
Cored Hole
• Heads for cross holes Ø = d1.
TURNING
Application
• Intermediate head Ø.
Workpiece Shape
(example)
max 15º
Angled Entrance
Cross Holes
Angled Exit (exit only!)
<3º
<3º
• Customised shank: KM™, HSK, VDI, ISO taper, etc. • Customised flute helix. • Step drill.
<3º • Drill body up to L1 = 20 x D and total length of 1250mm.
max 50% of D1
Mounting DPA Guiding Pads on B1 Heads All B1 heads are delivered with preset guiding pads. -0,020mm
MILLING
Stacked Plates
Coolant Recommendations Internal coolant is recommended for optimum chip flow and tool life.
A = Undersized
HOLEMAKING
Measure radial undersize “A” of pad to cutting edge for both sides and adjust using shim set that comes with each head.
NOTE: For best results with slanted exits and in cross hole drilling, we recommend guiding pads adjustment results in an undersize of A = 30 μm (edge of guiding pads to cutting edges).
KSEM PLUS Piloting Insert SHOULD NOT Be Reground:
Piloting Instructions: 0,6–1,6mm per grind
Only new KSEM PLUS inserts will provide consistency and process security on a KSEM PLUS modular drill system. If you want to regrind, refer to our custom solution A1 and B1 heads.
TOOLING SYSTEMS
Shorter margin land reduces system stability
1. KSEM….PC Pilot drill Ø equal KSEMP Ø PDD 2. Drill 1mm deep from full diameter
NOTE: Reground KSEM PLUS inserts can be used in KSEM drills.
kennametal.com
C69
Indexable Drills Platform Selection
First Choice Range standard
Drill/Insert/Body Series
grade
diameter range
first choice alternate choice
P M K
N
S
H
hole tolerance
D1 mm
D1 inch
min–max
min–max
12,5–25,0
.4921–.9450
2xD 3xD
12,5–25,4
.4921–1.0000
—
.7100–2.1650
2xD 3xD
.5630–2.1650
—
.7100–2.1650
—
drilling depth L/D1
Indexable Drills — Lowest cost per hole in short holes and larger diameters
DFR™ Inserts
WD (metric) DFR LD
KC7140
DFR GD
KCU25
DFR GD DFR MD
KCU40
DFR LD
IT9–IT11
DFSP™ Indexable Drill — Most economical using square inserts for a wide range of diameters DFSP Indexable WD (metric) Drill Body SP X (R)HP KC7140 SP X MD
DFSP Outboard Inserts
SP X (R)HP
SP X MD
SP X LP
SP X (R) HP
SP X FP
SP X FP
DFT HP
SP X MD
DFT Inboard Inserts for DFSP
KCU40
DFT MD
KCU25
KC7140
DFT DS
KCU40
DFT HP
KMF
IT9–IT11
14,0–56,0
18,0–56,0
MILLING
DFR™ Indexable Drill Body
TURNING
DFR™ Indexable Drill — Soft cutting and improved tool life for the smaller diameter range
TOOLING SYSTEMS
HOLEMAKING
*Not all intermediate sizes available in First Choice.
kennametal.com
C71
™
™
Drill Fix DFR
The Drill Fix DFR platform offers maximum feed rates at a diameter range of 12,5–24mm (.500–1.000") for 2 x D and 3 x D applications. Using rectangular-shaped inboard and outboard inserts enables soft starting cuts, short chips, and higher feed rates compared to small-size symmetrical-trigon or square inserts. The Drill Fix DFR platform’s low cutting forces provide long tool life and high stability at the smallest diameters.
Features and Benefits Productivity and Profitability
Versatility
• Achieve high feed rates with rectangular-shaped inserts that offer a soft starting cut and greater stability. • Use X-offset on turning machines to adjust drill, and eliminate the need for specials in many applications, and on machining centres to reach tolerance optimisation. • Same insert size is used in each pocket, reducing inventory costs.
• • • • •
C72
Diameter range covering 12,5–24mm (.500–1.000"). 2 x D and 3 x D ratios as standard. Multiple insert grades and geometries available. Use where feed rates are the limiting factor. Apply in straight holes, inclined entries and exits, interrupted cuts, and rough or welded entry surfaces. • Eccentric chuck available as standard.
kennametal.com
MILLING
TURNING
Low cutting forces provide long tool body life and high stability at the smallest diameters.
HOLEMAKING
Reliability
TOOLING SYSTEMS
• High stability in smaller sizes due to rectangular-shaped insert. • Same insert can be used as inboard or outboard insert. No risk of mixing up inner and outer inserts. • Low cutting forces result in long body tool life.
kennametal.com
C73
Indexable Drills Drill Fix™ DFR™ Bodies
TURNING
• Drill shipped with insert screws and Torx wrench.
D1 max
D1 ± 0,2mm direction of x-adjustment
WD Shank • 2 x D • Metric
MILLING
D 20 order # 1608363 1608364 1608365 1608366 1608367 1608368 1608369 1608370 1608391
catalogue # DFR125R2WD20M DFR127R2WD20M DFR130R2WD20M DFR135R2WD20M DFR140R2WD20M DFR145R2WD20M DFR150R2WD20M DFR155R2WD20M DFR160R2WD20M
D1 12,50 12,70 13,00 13,50 14,00 14,50 15,00 15,50 16,00
D1 max 13,50 13,70 14,00 14,50 15,00 15,50 16,00 16,50 17,00
L1 47,4 47,8 48,4 49,4 50,4 53,4 54,4 55,4 56,4
L4 max 25,0 25,4 26,0 27,0 28,0 29,0 30,0 31,0 32,0
L5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5
LS 45 45 45 45 45 45 45 45 45
gage insert DFR0202.. DFR0202.. DFR0202.. DFR0202.. DFR0202.. DFR0202.. DFR0202.. DFR0202.. DFR0202..
HOLEMAKING
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
insert screw 193.281 192.416 192.432
Torx wrench 170.027 170.023 170.028
Torx size 6 7 8
TOOLING SYSTEMS
gage insert DFR0202.. DFR0302.. DFR0403..
C74
kennametal.com
Indexable Drills Drill Fix™ DFR™ Bodies
TURNING
• Drill shipped with insert screws and Torx wrench.
D1 max
D1 ± 0,2mm direction of x-adjustment
WD Shank • 2 x D • Metric
catalogue # DFR165R2WD32M DFR170R2WD32M DFR175R2WD32M DFR180R2WD32M DFR185R2WD32M DFR190R2WD32M DFR195R2WD32M DFR200R2WD32M DFR205R2WD32M DFR210R2WD32M DFR220R2WD32M DFR230R2WD32M DFR240R2WD32M
D1 16,50 17,00 17,50 18,00 18,50 19,00 19,50 20,00 20,50 21,00 22,00 23,00 24,00
D1 max 17,50 18,00 18,50 19,00 19,50 20,00 20,50 21,00 21,50 22,00 23,00 24,00 25,00
L1 62,4 63,4 64,4 65,4 66,4 67,4 68,4 72,4 73,6 74,6 76,6 78,6 80,6
L4 max 33,0 34,0 35,0 36,0 37,0 38,0 39,0 40,0 41,0 42,0 44,0 46,0 48,0
L5 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,8 0,8 0,8 0,8 0,8
LS 58 58 58 58 58 58 58 58 58 58 58 58 58
gage insert DFR0302.. DFR0302.. DFR0302.. DFR0302.. DFR0302.. DFR0302.. DFR0302.. DFR0302.. DFR0403.. DFR0403.. DFR0403.. DFR0403.. DFR0403..
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
kennametal.com
insert screw 193.281 192.416 192.432
Torx wrench 170.027 170.023 170.028
Torx size 6 7 8
TOOLING SYSTEMS
gage insert DFR0202.. DFR0302.. DFR0403..
HOLEMAKING
order # 1754251 1810334 1810335 1810336 1810337 1799693 1810338 1810339 1810340 1810341 1810342 1810363 1810364
MILLING
D 32
C75
Indexable Drills Drill Fix™ DFR™ Bodies
TURNING
• Drill shipped with insert screws and Torx wrench.
D1 max
D1 ± 0,2mm direction of x-adjustment
WD Shank • 3 x D • Metric
HOLEMAKING
MILLING
D 20 order # 1608392 1608393 1608394 1608395 1608396 1608397 1608398 1608399 1608400
catalogue # DFR125R3WD20M DFR127R3WD20M DFR130R3WD20M DFR135R3WD20M DFR140R3WD20M DFR145R3WD20M DFR150R3WD20M DFR155R3WD20M DFR160R3WD20M
D1 12,50 12,70 13,00 13,50 14,00 14,50 15,00 15,50 16,00
D1 max 13,50 13,70 14,00 14,50 15,00 15,50 16,00 16,50 17,00
L1 59,9 60,5 61,4 62,9 64,4 67,9 69,4 70,9 72,4
L4 max 37,5 38,1 39,0 40,5 42,0 43,5 45,0 46,5 48,0
L5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5
LS 45 45 45 45 45 45 45 45 45
gage insert DFR0202.. DFR0202.. DFR0202.. DFR0202.. DFR0202.. DFR0202.. DFR0202.. DFR0202.. DFR0202..
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
insert screw 193.281 192.416 192.432
Torx wrench 170.027 170.023 170.028
Torx size 6 7 8
TOOLING SYSTEMS
gage insert DFR0202.. DFR0302.. DFR0403..
C76
kennametal.com
Indexable Drills Drill Fix™ DFR™ Bodies
TURNING
• Drill shipped with insert screws and Torx wrench.
D1 max
D1 ± 0,2mm direction of x-adjustment
WD Shank • 3 x D • Metric
catalogue # DFR175R3WD25M DFR180R3WD25M DFR185R3WD25M DFR190R3WD25M DFR195R3WD25M DFR200R3WD25M DFR205R3WD25M DFR210R3WD25M DFR220R3WD25M DFR230R3WD25M DFR240R3WD25M
D1 17,50 18,00 18,50 19,00 19,50 20,00 20,50 21,00 22,00 23,00 24,00
D1 max 18,50 19,00 19,50 20,00 20,50 21,00 21,50 22,00 23,00 24,00 25,00
L1 81,9 83,4 84,9 86,4 87,9 92,4 94,1 95,6 98,6 101,6 104,6
L4 max 52,5 54,0 55,5 57,0 58,5 60,0 61,5 63,0 66,0 69,0 72,0
L5 0,6 0,6 0,6 0,6 0,6 0,6 0,8 0,8 0,8 0,8 0,8
LS 45 45 45 45 45 45 45 45 45 45 45
gage insert DFR0302.. DFR0302.. DFR0302.. DFR0302.. DFR0302.. DFR0302.. DFR0403.. DFR0403.. DFR0403.. DFR0403.. DFR0403..
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
insert screw 193.281 192.416 192.432
Torx wrench 170.027 170.023 170.028
Torx size 6 7 8
TOOLING SYSTEMS
gage insert DFR0202.. DFR0302.. DFR0403..
HOLEMAKING
order # 2498749 2498750 2498751 2498752 2499003 2499004 2499005 1799056 1799059 2499006 2499007
MILLING
D 25
kennametal.com
C77
Indexable Drills Drill Fix™ DFR™ Bodies
TURNING
• Drill shipped with insert screws and Torx wrench.
D1 max
D1 ± 0,2mm direction of x-adjustment
WD Shank • 3 x D • Metric
order # 1810365 1798962 1810366 1799053 1810367 1810368 1810369 1799055 1810370 1810371 1799695 1810372 1810373
catalogue # DFR165R3WD32M DFR170R3WD32M DFR175R3WD32M DFR180R3WD32M DFR185R3WD32M DFR190R3WD32M DFR195R3WD32M DFR200R3WD32M DFR205R3WD32M DFR210R3WD32M DFR220R3WD32M DFR230R3WD32M DFR240R3WD32M
D1 16,50 17,00 17,50 18,00 18,50 19,00 19,50 20,00 20,50 21,00 22,00 23,00 24,00
D1 max 17,50 18,00 18,50 19,00 19,50 20,00 20,50 21,00 21,50 22,00 23,00 24,00 25,00
L1 78,9 80,4 81,9 83,4 84,9 86,4 87,9 92,4 94,1 95,6 98,6 101,6 104,6
L4 max 49,5 51,0 52,5 54,0 55,5 57,0 58,5 60,0 61,5 63,0 66,0 69,0 72,0
L5 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,8 0,8 0,8 0,8 0,8
LS 58 58 58 58 58 58 58 58 58 58 58 58 58
gage insert DFR0302.. DFR0302.. DFR0302.. DFR0302.. DFR0302.. DFR0302.. DFR0302.. DFR0302.. DFR0403.. DFR0403.. DFR0403.. DFR0403.. DFR0403..
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
gage insert DFR0202.. DFR0302.. DFR0403..
TOOLING SYSTEMS
HOLEMAKING
MILLING
D 32
C78
insert screw 193.281 192.416 192.432
Torx wrench 170.027 170.023 170.028
Torx size 6 7 8
kennametal.com
Indexable Drills Drill Fix™ DFR™ Inserts
• General purpose chipbreaker geometry preferred on ductile and normal chipping materials.
first choice
alternate choice
P M K N S H
DFR-GD
LI 7,12 8,71 10,76
W 4,90 6,00 7,38
D1 2,30 2,50 2,85
S 2,79 2,88 3,79
KCU25 KCU25 5066798 5067312 5067314
R 0,40 0,40 0,40
KCU40 KCU40 5065554 5065558 5065661
MILLING
• Positive chipbreaker geometry preferred for unstable cutting on longer chipping materials at high feed rates.
first choice
alternate choice
P M K N S H
DFR-MD
LI 7,12 8,71 10,76
W 4,90 6,00 7,38
D1 2,30 2,50 2,85
S 2,79 2,88 3,79
R 0,40 0,40 0,40
KCU40 KCU40 5065556 5065559 5065662
TOOLING SYSTEMS
catalogue number DFR020204MD DFR030204MD DFR040304MD
HOLEMAKING
catalogue number DFR020204GD DFR030204GD DFR040304GD
TURNING
• Preferred on outboard position.
kennametal.com
C79
Indexable Drills Drill Fix™ DFR™ Inserts
• High positive chipbreaker geometry preferred on ductile and normal chipping materials at medium feed rates.
TURNING
• Preferred on inboard position.
first choice
alternate choice
P M K N S H
DFR-LD
LI 7,12 8,71 10,76
W 4,90 6,00 7,38
D1 2,30 2,50 2,85
S 2,79 2,86 3,76
R 0,40 0,40 0,40
KC7140
KCU40 5065552 5065557 5065660
KC7140 1730321 5533632 5533633
TOOLING SYSTEMS
HOLEMAKING
MILLING
catalogue number DFR020204LD DFR030204LD DFR040304LD
KCU40
C80
kennametal.com
Indexable Drills Application Data
Drill Fix™ DFR™ • Metric Metric
2
U I S
3
U I
P S 4
U I S
5
U I S
6
U I S
1
U I S
M 2
U I S
3
U I
KCU25 KC7140 KCU40 KC7140 KC7140 KC7140 KCPK10 KC7140 KCU40 KC7140 KC7140 KC7140 KCPK10 KC7140 KCU40 KC7140 KC7140 KC7140 KCU25 KC7140 KCU40 KC7140 KC7140 KC7140 KCU25 KC7140 KCU40 KC7140 KC7140 KC7140 KCU25 KC7140 KCU40 KC7140 KC7140 KC7140 KC7140 KC7140 KC7140 KC7140 KC7140 KC7140 KC7140 KC7140 KC7140 KC7140 KC7140 KC7140 KC7140 KC7140 KC7140 KC7140 KC7140 KC7140
Ø
DFR02... 12,50–16,00mm
DFR03... 16,50–20,00mm
DFR04... 20,50–24,00mm
310
325
360
mm/r
0,09–0,15
0,11–0,18
0,15–0,25
200
215
230
mm/r
0,09–0,15
0,11–0,18
0,15–0,25
130
135
150
mm/r
0,09–0,15
0,11–0,18
0,15–0,25
310
325
360
mm/r
0,09–0,15
0,11–0,18
0,15–0,25
200
215
230
mm/r
0,09–0,15
0,11–0,18
0,15–0,25
130
135
150
mm/r
0,09–0,15
0,11–0,18
0,15–0,25
260
285
320
mm/r
0,09–0,15
0,11–0,18
0,15–0,25
180
195
220
mm/r
0,09–0,15
0,11–0,18
0,15–0,25
110
120
140
mm/r
0,09–0,15
0,11–0,18
0,15–0,25
220
250
300
mm/r
0,09–0,15
0,11–0,18
0,15–0,25
150
180
220
mm/r
0,09–0,15
0,11–0,18
0,15–0,25
90
110
140
mm/r
0,09–0,15
0,11–0,18
0,15–0,25
180
200
220
mm/r
0,07–0,13
0,09–0,15
0,11–0,18
120
135
150
mm/r
0,07–0,13
0,09–0,15
0,11–0,18
70
85
100
mm/r
0,07–0,13
0,09–0,15
0,11–0,18
180
200
220
mm/r
0,07–0,13
0,09–0,15
0,11–0,18
120
135
150
mm/r
0,07–0,13
0,09–0,15
0,11–0,18
70
85
100
mm/r
0,07–0,13
0,09–0,15
0,11–0,18
150
190
230
mm/r
0,07–0,13
0,08–0,16
0,10–0,18
100
130
160
mm/r
0,07–0,13
0,08–0,16
0,10–0,18
60
80
100
mm/r
0,07–0,13
0,08–0,16
0,10–0,18
150
180
210
mm/r
0,07–0,13
0,08–0,16
0,10–0,18
100
130
160
mm/r
0,07–0,13
0,08–0,16
0,10–0,18
60
80
100
mm/r
0,07–0,13
0,08–0,16
0,10–0,18
100
130
160
mm/r
0,07–0,13
0,08–0,16
0,10–0,18
80
110
140
mm/r
0,07–0,13
0,08–0,16
0,10–0,18
50
70
90
mm/r
0,07–0,13
0,08–0,16
0,10–0,18
TURNING
Starting Value max
MILLING
S
MD MD MD MD MD MD GD LD GD LD MD LD GD LD GD LD GD LD GD LD GD LD GD LD GD LD GD LD GD LD GD LD GD LD GD LD MD MD MD MD MD MD MD MD MD MD MD MD MD MD MD MD MD MD
min
HOLEMAKING
I
O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I
Range — m/min
TOOLING SYSTEMS
U
Grade
1
Geometry
S
Recommended Feed Rate (fz) by Diameter
Pocket Seat
Condition
Material Group
Cutting Speed — vc
Condition: S = Stable cutting conditions; U = Unstable cutting conditions; I = Interrupted cutting conditions Pocket seat: I = Inboard insert; O = Outboard insert All geometry/grade combinations are not part of our First Choice offering. Please refer to the current Kennametal Master Catalogue for the complete offering.
kennametal.com
C81
Indexable Drills Application Data
Drill Fix™ DFR™ • Metric Metric
U I S
K
2
U I S
MILLING
3
U I S
1
U I S
2
U I
HOLEMAKING
S 3
U I
N S 4
U I S
5
U
TOOLING SYSTEMS
I S 6
U I
Grade
1
Geometry
S
Recommended Feed Rate (fz) by Diameter
Pocket Seat
Condition
Material Group
TURNING
Cutting Speed — vc
O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I
GD LD GD LD GD LD GD LD GD LD GD LD GD LD GD LD GD LD ST ST LD LD LD LD ST ST LD LD LD LD ST ST LD LD LD LD ST ST LD LD LD LD ST ST LD LD LD LD ST ST GD GD GD GD
KCPK10 KCU40 KCU25 KC7140 KCU40 KC7140 KCPK10 KCU40 KCU25 KC7140 KCU40 KC7140 KCPK10 KCU40 KCU25 KC7140 KCU40 KC7140 KD1425 KD1425 KCU40 KCU40 KCU40 KCU40 KD1425 KD1425 KCU40 KCU40 KCU40 KCU40 KD1425 KD1425 KCU40 KCU40 KCU40 KCU40 KD1425 KD1425 KCU40 KCU40 KCU40 KCU40 KD1425 KD1425 KCU40 KCU40 KCU40 KCU40 KD1425 KD1425 KCU40 KCU40 KMF KMF
Range — m/min
min
Starting Value max
Ø
DFR02... 12,50–16,00mm
DFR03... 16,50–20,00mm
DFR04... 20,50–24,00mm
200
240
300
mm/r
0,10–0,18
0,12–0,20
0,14–0,24
120
155
200
mm/r
0,10–0,18
0,12–0,20
0,14–0,24
80
100
125
mm/r
0,10–0,18
0,12–0,20
0,14–0,24
180
220
260
mm/r
0,10–0,18
0,12–0,20
0,14–0,24
110
140
170
mm/r
0,10–0,18
0,12–0,20
0,14–0,24
80
100
120
mm/r
0,10–0,18
0,12–0,20
0,14–0,24
180
220
260
mm/r
0,10–0,18
0,12–0,20
0,14–0,24
110
140
170
mm/r
0,10–0,18
0,12–0,20
0,14–0,24
80
100
120
mm/r
0,10–0,18
0,12–0,20
0,14–0,24
400
600
800
mm/r
0,07–0,09
0,10–0,14
0,12–0,16
300
400
500
mm/r
0,07–0,09
0,10–0,14
0,12–0,16
200
300
400
mm/r
0,07–0,09
0,10–0,14
0,12–0,16
375
550
775
mm/r
0,07–0,09
0,10–0,14
0,12–0,16
250
350
450
mm/r
0,07–0,09
0,10–0,14
0,12–0,16
175
250
325
mm/r
0,07–0,09
0,10–0,14
0,12–0,16
350
500
650
mm/r
0,07–0,09
0,10–0,14
0,12–0,16
250
350
450
mm/r
0,07–0,09
0,10–0,14
0,12–0,16
150
250
350
mm/r
0,07–0,09
0,10–0,14
0,12–0,16
400
600
800
mm/r
0,07–0,09
0,10–0,14
0,12–0,16
250
350
450
mm/r
0,07–0,09
0,10–0,14
0,12–0,16
200
300
400
mm/r
0,07–0,09
0,10–0,14
0,12–0,16
400
600
800
mm/r
0,07–0,09
0,10–0,14
0,12–0,16
250
350
450
mm/r
0,07–0,09
0,10–0,14
0,12–0,16
200
300
400
mm/r
0,07–0,09
0,10–0,14
0,12–0,16
400
600
800
mm/r
0,07–0,09
0,10–0,14
0,12–0,16
250
350
450
mm/r
0,07–0,09
0,10–0,14
0,12–0,16
200
300
400
mm/r
0,07–0,09
0,10–0,14
0,12–0,16
Condition: S = Stable cutting conditions; U = Unstable cutting conditions; I = Interrupted cutting conditions Pocket seat: I = Inboard insert; O = Outboard insert All geometry/grade combinations are not part of our First Choice offering. Please refer to the current Kennametal Master Catalogue for the complete offering.
C82
kennametal.com
Indexable Drills Application Data
Drill Fix™ DFR™ • Metric Metric
I S 2
U I
S S 3
U I S
4
U I
O I O I O I O I O I O I O I O I O I O I O I O I
GD LD GD LD MD MD GD LD GD LD MD MD GD LD GD LD MD MD GD LD GD LD MD MD
KCU40 KCU40 KCU40 KC7140 KC7140 KC7140 KCU40 KCU40 KCU40 KC7140 KC7140 KC7140 KCU40 KCU40 KCU40 KC7140 KC7140 KC7140 KCU40 KCU40 KCU40 KC7140 KC7140 KC7140
min
Starting Value max
Ø
DFR02... 12,50–16,00mm
DFR03... 16,50–20,00mm
DFR04... 20,50–24,00mm
60
70
75
mm/r
0,04–0,06
0,05–0,08
0,06–0,10
40
50
60
mm/r
0,04–0,06
0,05–0,08
0,06–0,10
25
30
40
mm/r
0,04–0,06
0,05–0,08
0,06–0,10
50
60
70
mm/r
0,04–0,06
0,05–0,08
0,06–0,10
30
40
50
mm/r
0,04–0,06
0,05–0,08
0,06–0,10
25
30
40
mm/r
0,04–0,06
0,05–0,08
0,06–0,10
70
80
90
mm/r
0,05–0,08
0,06–0,10
0,06–0,10
50
60
70
mm/r
0,05–0,08
0,06–0,10
0,06–0,10
30
40
50
mm/r
0,05–0,08
0,06–0,10
0,06–0,10
70
80
90
mm/r
0,05–0,08
0,06–0,10
0,06–0,10
50
60
70
mm/r
0,05–0,08
0,06–0,10
0,06–0,10
30
40
50
mm/r
0,05–0,08
0,06–0,10
0,06–0,10
TURNING
Range — m/min
MILLING
U
Grade
1
Geometry
S
Recommended Feed Rate (fz) by Diameter
Pocket Seat
Condition
Material Group
Cutting Speed — vc
Condition: S = Stable cutting conditions; U = Unstable cutting conditions; I = Interrupted cutting conditions
HOLEMAKING
Pocket seat: I = Inboard insert; O = Outboard insert
TOOLING SYSTEMS
All geometry/grade combinations are not part of our First Choice offering. Please refer to the current Kennametal Master Catalogue for the complete offering.
kennametal.com
C83
Drill Fix DFSP ™
™
DFSP is the new name of the now-extended Drill Fix DFS™ indexable drilling platform. The standard diameter range is now expanded starting from 14–55mm (.551–2.125”) in L/D ratios 2 x D and 3 x D. Like the DFS platform, the DFSP platform combines the economically squared outboard insert with the superior centring capabilities of the trigon inboard insert. DFSP indexable drills offer increased metal removal rates combined with high surface quality and hole straightness. Boost your productivity even further and achieve outstanding results in steel, stainless steel, and cast iron with the latest Beyond™ insert grades.
Features and Benefits Higher Productivity and Profitability
Versatility
• Achieve highest metal removal rates and excellent chip evacuation from advanced chip flutes and non-central and increased cooling channels. • Squared outboard inserts offer four economic cutting edges.
• Use where speed and economy are prime considerations. • Use DFSP drills in straight holes, inclined entries and exits, interrupted cuts, and rough or welded entry surfaces. • Use X-offset on turning machines to adjust the drill diameter and eliminate the need for specials in many applications, and on machining centres to reach tolerance optimisation. • Eccentric chuck available as standard. • Quick and easy insert grade and/or geometry change to address material and application changes.
C84
kennametal.com
MILLING
TURNING
Boost your productivity even further with the latest Beyond™ insert grades.
Reliability
TOOLING SYSTEMS
HOLEMAKING
• High accuracy holes in any feed rates. • Gain outstanding results using Beyond grades for DFT™ and SPGX/SPPX inserts. • High wear resistance in interrupted cuts due to squared outboard insert.
kennametal.com
C85
Indexable Drills Drill Fix™ DFSP™ Bodies
• DFSP combines the economical squared outboard insert with the superior centring capabilities of the trigon inboard insert.
TURNING
• Drill shipped with insert screws and Torx wrench.
WD Shank • 2 x D • Metric
MILLING
D 20 order # catalogue # 5689537 DFSP140R2WD20M 5689539 DFSP145R2WD20M 5689541 DFSP150R2WD20M 5689543 DFSP155R2WD20M 5689545 DFSP160R2WD20M
D1 14,00 14,50 15,00 15,50 16,00
D1 max 15,00 15,50 16,00 16,50 17,00
L1 50,0 53,0 54,0 55,0 56,0
L4 max 28,0 29,0 30,0 31,0 32,0
L5 0,3 0,4 0,4 0,4 0,4
LS 45 45 45 45 45
gage insert outside SPGX0502.. SPGX0502.. SPGX0502.. SPGX0502.. SPGX0502..
gage insert inside DFTX202.. DFTX202.. DFTX202.. DFTX202.. DFTX202..
NOTE for D1 max: Diameter can be adjusted. It is highly recommended to not adjust the diameter more than +1mm.
HOLEMAKING
Spare Parts
diameter range 14.00–17.00
gage insert inside DFTX202..
inboard insert screw 193.281
tightening torque Nm 0,6
gage insert outside SPGX0502..
outboard insert screw 193.281
tightening torque Nm 0,6
Torx driver 170.370
Torx size T6
TOOLING SYSTEMS
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
C86
kennametal.com
Indexable Drills Drill Fix™ DFSP™ Bodies
• DFSP combines the economical squared outboard insert with the superior centring capabilities of the trigon inboard insert.
TURNING
• Drill shipped with insert screws and Torx wrench.
WD Shank • 2 x D • Metric
D1 max 17,50 18,00 18,50 19,00 19,50 20,00 20,50 21,00 22,00 23,00 24,00 25,00 26,00 27,00 27,50 28,00 29,00 30,00 31,00 32,00 33,00 34,00 35,00 36,00 37,00 38,00 38,50 39,00 40,00 41,00 42,00 43,00 44,00 45,00
L1 62,0 63,0 64,0 65,0 66,0 67,0 68,0 72,0 74,0 76,0 78,0 80,0 83,0 86,0 87,0 89,0 91,0 94,0 97,0 100,0 103,0 105,0 108,0 111,0 114,0 117,0 118,0 119,0 122,0 125,0 128,0 131,0 133,0 135,0
L4 max 33,0 34,0 35,0 36,0 37,0 38,0 39,0 40,0 42,0 44,0 46,0 48,0 50,0 52,0 53,0 54,0 56,0 58,0 60,0 62,0 64,0 66,0 68,0 70,0 72,0 74,0 75,0 76,0 78,0 80,0 82,0 84,0 86,0 88,0
L5 0,5 0,5 0,5 0,5 0,6 0,6 0,6 0,6 0,7 0,5 0,6 0,6 0,7 0,7 0,7 0,8 0,8 0,9 0,9 0,9 1,0 0,9 0,9 1,0 1,0 1,1 1,1 1,1 1,2 1,2 1,2 1,3 1,3 1,4
LS 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58
NOTE for D1 max: Diameter can be adjusted. It is highly recommended to not adjust the diameter more than +1mm.
kennametal.com
CS — — — — — — — — — — — R1/4 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4
gage insert outside SPGX0502.. SPGX0502.. SPGX0603.. SPGX0603.. SPGX0603.. SPGX0603.. SPGX0603.. SPGX0603.. SPGX0603.. SPGX0703.. SPGX0703.. SPGX0703.. SPGX0703.. SPPX09T3.. SPPX09T3.. SPPX09T3.. SPPX09T3.. SPPX09T3.. SPPX09T3.. SPPX09T3.. SPPX09T3.. SPPX1204.. SPPX1204.. SPPX1204.. SPPX1204.. SPPX1204.. SPPX1204.. SPPX1204.. SPPX1204.. SPPX1204.. SPPX1204.. SPPX1204.. SPPX1204.. SPPX15T5..
gage insert inside DFTX202.. DFTX202.. DFT0303.. DFT0303.. DFT0303.. DFT0303.. DFT0303.. DFT0303.. DFT0303.. DFT05T3.. DFT05T3.. DFT05T3.. DFT05T3.. DFT05T3.. DFT05T3.. DFT05T3.. DFT05T3.. DFT05T3.. DFT05T3.. DFT05T3.. DFT05T3.. DFT06T3.. DFT06T3.. DFT06T3.. DFT06T3.. DFT06T3.. DFT06T3.. DFT06T3.. DFT06T3.. DFT06T3.. DFT0704.. DFT0704.. DFT0704.. DFT0704.. (continued)
C87
HOLEMAKING
D1 16,50 17,00 17,50 18,00 18,50 19,00 19,50 20,00 21,00 22,00 23,00 24,00 25,00 26,00 26,50 27,00 28,00 29,00 30,00 31,00 32,00 33,00 34,00 35,00 36,00 37,00 37,50 38,00 39,00 40,00 41,00 42,00 43,00 44,00
TOOLING SYSTEMS
order # catalogue # 5689546 DFSP165R2WD32M 5689548 DFSP170R2WD32M 5689549 DFSP175R2WD32M 5689550 DFSP180R2WD32M 5689551 DFSP185R2WD32M 5689552 DFSP190R2WD32M 5689553 DFSP195R2WD32M 5689554 DFSP200R2WD32M 5689555 DFSP210R2WD32M 5689556 DFSP220R2WD32M 5689557 DFSP230R2WD32M 5692319 DFSP240R2WD32M 5692320 DFSP250R2WD32M 5692321 DFSP260R2WD32M 5692322 DFSP265R2WD32M 5692323 DFSP270R2WD32M 5692324 DFSP280R2WD32M 5692325 DFSP290R2WD32M 5692326 DFSP300R2WD32M 5692327 DFSP310R2WD32M 5692329 DFSP320R2WD32M 5692330 DFSP330R2WD32M 5692331 DFSP340R2WD32M 5692332 DFSP350R2WD32M 5692333 DFSP360R2WD32M 5692334 DFSP370R2WD32M 5692335 DFSP375R2WD32M 5692336 DFSP380R2WD32M 5692337 DFSP390R2WD32M 5692338 DFSP400R2WD32M 5692339 DFSP410R2WD32M 5692340 DFSP420R2WD32M 5692341 DFSP430R2WD32M 5692342 DFSP440R2WD32M
MILLING
D 32
Indexable Drills Drill Fix™ DFSP™ Bodies
(WD Shank • 2 x D • Metric — continued)
TURNING
Spare Parts
diameter range 14.00–17.00 17.50–21.00 22.00–25.00 26.00–32.00 33.00–40.00 41.00–43.00 44.00–48.00
gage insert inside DFTX202.. DFT0303.. DFT05T3.. DFT05T3.. DFT06T3.. DFT0704.. DFT0704..
inboard insert screw 193.281 MS1152 193.491 191.924 191.916 191.916 191.698
tightening torque Nm 0,6 0,9 2,1 2,1 4 3 3
gage insert outside SPGX0502.. SPGX0603.. SPGX0703.. SPPX09T3.. SPPX1204.. SPPX1204.. SPPX15T5..
outboard insert screw 193.281 MS1152 192.432 191.924 191.916 191.916 192.433
tightening torque Nm 0,6 0,9 1,3 2,1 4 3 3
Torx driver 170.370 170.023 170.028 170.024 170.025 170.025 170.025
Torx size T6 T7 T8 T9 T15 T15 T15
NOTE: To ensure proper clamping, two different screws for inserts with different threads for diameter ranges 22–25,5mm and 41–48mm are necessary. Both screws have the same Torx size.
TOOLING SYSTEMS
HOLEMAKING
MILLING
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
C88
kennametal.com
Indexable Drills Drill Fix™ DFSP™ Bodies
• DFSP combines the economical squared outboard insert with the superior centring capabilities of the trigon inboard insert.
TURNING
• Drill shipped with insert screws and Torx wrench.
WD Shank • 2 x D • Metric
order # catalogue # 5692343 DFSP450R2WD40M 5692344 DFSP460R2WD40M 5692345 DFSP470R2WD40M 5692346 DFSP480R2WD40M 5692347 DFSP490R2WD40M 5692348 DFSP500R2WD40M 5692349 DFSP505R2WD40M 5692350 DFSP510R2WD40M 5692351 DFSP520R2WD40M 5692352 DFSP530R2WD40M 5692353 DFSP540R2WD40M
D1 45,00 46,00 47,00 48,00 49,00 50,00 50,50 51,00 52,00 53,00 54,00
D1 max 46,00 47,00 48,00 49,00 50,00 51,00 51,50 52,00 53,00 54,00 55,00
L1 137,0 140,0 142,0 144,0 146,0 148,0 148,0 150,0 152,0 154,0 156,0
L4 max 90,0 92,0 94,0 96,0 98,0 100,0 100,0 102,0 104,0 106,0 108,0
L5 1,4 1,5 1,5 1,5 1,4 1,5 1,5 1,6 1,6 1,7 1,7
LS 68 68 68 68 68 68 68 68 68 68 68
CS R1/4 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4
gage insert outside SPPX15T5.. SPPX15T5.. SPPX15T5.. SPPX15T5.. SPPX15T5.. SPPX15T5.. SPPX15T5.. SPPX15T5.. SPPX15T5.. SPPX15T5.. SPPX15T5..
gage insert inside DFT0704.. DFT0704.. DFT0704.. DFT0704.. DFT0905.. DFT0905.. DFT0905.. DFT0905.. DFT0905.. DFT0905.. DFT0905..
MILLING
D 40
HOLEMAKING
NOTE for D1 max: Diameter can be adjusted. It is highly recommended to not adjust the diameter more than +1mm.
Spare Parts
diameter range 44.00–48.00 49.00–55.00
gage insert inside DFT0704.. DFT0905..
inboard insert screw 191.698 192.433
tightening torque Nm 3 6
gage insert outside SPPX15T5.. SPPX15T5..
outboard insert screw 192.433 192.433
tightening torque Nm 3 6
Torx driver 170.025 170.025
Torx size T15 T15
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
kennametal.com
C89
TOOLING SYSTEMS
NOTE: To ensure proper clamping, two different screws for inserts with different threads for diameter ranges 22–25,5mm and 41–48mm are necessary. Both screws have the same Torx size.
Indexable Drills Drill Fix™ DFSP™ Bodies
• DFSP combines the economical squared outboard insert with the superior centring capabilities of the trigon inboard insert.
TURNING
• Drill shipped with insert screws and Torx wrench.
WD Shank • 2 x D • Metric
MILLING
D 50 order # catalogue # 5692354 DFSP550R2WD50M
D1 55,00
D1 max 56,00
L1 158,0
L4 max 110,0
L5 1,8
LS 68
CS R1/4
gage insert outside SPPX15T5..
gage insert inside DFT0905..
NOTE for D1 max: Diameter can be adjusted. It is highly recommended to not adjust the diameter more than +1mm.
HOLEMAKING
Spare Parts
diameter range 49.00–55.00
gage insert inside DFT0905..
inboard insert screw 192.433
tightening torque Nm 6
gage insert outside SPPX15T5..
outboard insert screw 192.433
tightening torque Nm 6
Torx driver 170.025
Torx size T15
TOOLING SYSTEMS
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
C90
kennametal.com
Indexable Drills Drill Fix™ DFSP™ Bodies
• DFSP combines the economical squared outboard insert with the superior centring capabilities of the trigon inboard insert.
TURNING
• Drill shipped with insert screws and Torx wrench.
WD Shank • 3 x D • Metric
50
order # catalogue # 5689630 DFSP140R3WD20M 5689631 DFSP145R3WD20M 5689632 DFSP150R3WD20M 5689633 DFSP155R3WD20M 5689634 DFSP160R3WD20M
order # catalogue #
order # catalogue #
order # catalogue #
—
—
—
— — — — — — — — — — — — — — —
L4 L1 max L5
LS
CS
gage insert outside
gage insert inside
—
14,00 15,00 64,0 42,0 0,3
45
—
SPGX0502..
DFTX202..
—
—
14,50 15,50 67,5 43,5 0,4
45
—
SPGX0502..
DFTX202..
—
—
—
15,00 16,00 69,0 45,0 0,4
45
—
SPGX0502..
DFTX202..
—
—
—
15,50 16,50 70,5 46,5 0,4
45
—
SPGX0502..
DFTX202..
—
—
—
16,00 17,00 72,0 48,0 0,4
45
—
SPGX0502..
DFTX202..
—
—
16,50 17,50 78,5 49,5 0,5
58
—
SPGX0502..
DFTX202..
—
—
17,00 18,00 80,0 51,0 0,5
58
—
SPGX0502..
DFTX202..
—
—
17,50 18,50 81,5 52,5 0,5
58
—
SPGX0603..
DFT0303..
—
—
18,00 19,00 83,0 54,0 0,5
58
—
SPGX0603..
DFT0303..
—
—
18,50 19,50 84,5 55,5 0,6
58
—
SPGX0603..
DFT0303..
—
—
19,00 20,00 86,0 57,0 0,6
58
—
SPGX0603..
DFT0303..
—
—
19,50 20,50 87,5 58,5 0,6
58
—
SPGX0603..
DFT0303..
—
—
20,00 21,00 92,0 60,0 0,6
58
—
SPGX0603..
DFT0303..
—
—
21,00 22,00 95,0 63,0 0,7
58
—
SPGX0603..
DFT0303..
—
—
22,00 23,00 98,0 66,0 0,5
58
—
SPGX0703..
DFT05T3..
—
—
23,00 24,00 101,0 69,0 0,6
58
—
SPGX0703..
DFT05T3..
—
—
24,00 25,00 104,0 72,0 0,6
58 R1/4
SPGX0703..
DFT05T3..
—
—
25,00 26,00 108,0 75,0 0,7
58 R1/4
SPGX0703..
DFT05T3..
—
—
26,00 27,00 112,0 78,0 0,7
58 R1/4
SPPX09T3..
DFT05T3..
—
—
26,50 27,50 113,5 79,5 0,7
58 R1/4
SPPX09T3..
DFT05T3..
5689635 DFSP165R3WD32M 5689636 DFSP170R3WD32M 5689637 DFSP175R3WD32M 5689638 DFSP180R3WD32M 5689639 DFSP185R3WD32M 5689640 DFSP190R3WD32M 5689641 DFSP195R3WD32M 5689642 DFSP200R3WD32M 5689643 DFSP210R3WD32M 5689644 DFSP220R3WD32M 5689645 DFSP230R3WD32M 5691861 DFSP240R3WD32M 5691862 DFSP250R3WD32M 5691863 DFSP260R3WD32M 5691864 DFSP265R3WD32M
D1 D1 max
NOTE for D1 max: Diameter can be adjusted. It is highly recommended to not adjust the diameter more than +1mm.
kennametal.com
(continued)
C91
HOLEMAKING
40
TOOLING SYSTEMS
32
MILLING
D 20
Indexable Drills Drill Fix™ DFSP™ Bodies
(WD Shank • 3 x D • Metric — continued)
D 20
32
40
50
order # catalogue #
order # catalogue # 5691865 DFSP270R3WD32M 5691866 DFSP280R3WD32M 5691867 DFSP290R3WD32M 5691868 DFSP300R3WD32M 5691869 DFSP310R3WD32M 5691870 DFSP320R3WD32M 5691871 DFSP330R3WD32M 5691872 DFSP340R3WD32M 5691873 DFSP350R3WD32M 5691874 DFSP360R3WD32M 5691875 DFSP370R3WD32M 5691876 DFSP375R3WD32M 5691877 DFSP380R3WD32M 5691878 DFSP390R3WD32M 5691879 DFSP400R3WD32M 5691880 DFSP410R3WD32M 5691881 DFSP420R3WD32M 5691882 DFSP430R3WD32M 5691883 DFSP440R3WD32M
order # catalogue #
order # catalogue #
—
—
27,00 28,00 116,0 81,0 0,8
—
—
—
TURNING
— — — — — — — — —
MILLING
— — — — — — — —
HOLEMAKING
—
TOOLING SYSTEMS
— —
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
gage insert outside
gage insert inside
58 R1/4
SPPX09T3..
DFT05T3..
28,00 29,00 119,0 84,0 0,8
58 R1/4
SPPX09T3..
DFT05T3..
—
29,00 30,00 123,0 87,0 0,9
58 R1/4
SPPX09T3..
DFT05T3..
—
—
30,00 31,00 127,0 90,0 0,9
58 R1/4
SPPX09T3..
DFT05T3..
—
—
31,00 32,00 131,0 93,0 0,9
58 R1/4
SPPX09T3..
DFT05T3..
—
—
32,00 33,00 135,0 96,0 1,0
58 R1/4
SPPX09T3..
DFT05T3..
—
—
33,00 34,00 138,0 99,0 0,9
58 R1/4
SPPX1204..
DFT06T3..
—
—
34,00 35,00 142,0 102,0 0,9
58 R1/4
SPPX1204..
DFT06T3..
—
—
35,00 36,00 146,0 105,0 1,0
58 R1/4
SPPX1204..
DFT06T3..
—
—
36,00 37,00 150,0 108,0 1,0
58 R1/4
SPPX1204..
DFT06T3..
—
—
37,00 38,00 154,0 111,0 1,1
58 R1/4
SPPX1204..
DFT06T3..
—
—
37,50 38,50 155,5 112,5 1,1
58 R1/4
SPPX1204..
DFT06T3..
—
—
38,00 39,00 157,0 114,0 1,1
58 R1/4
SPPX1204..
DFT06T3..
—
—
39,00 40,00 161,0 117,0 1,2
58 R1/4
SPPX1204..
DFT06T3..
—
—
40,00 41,00 165,0 120,0 1,2
58 R1/4
SPPX1204..
DFT06T3..
—
—
41,00 42,00 169,0 123,0 1,2
58 R1/4
SPPX1204..
DFT0704..
—
—
42,00 43,00 173,0 126,0 1,3
58 R1/4
SPPX1204..
DFT0704..
—
—
43,00 44,00 176,0 129,0 1,3
58 R1/4
SPPX1204..
DFT0704..
—
—
44,00 45,00 179,0 132,0 1,4
58 R1/4
SPPX15T5..
DFT0704..
—
45,00 46,00 182,0 135,0 1,4
68 R1/4
SPPX15T5..
DFT0704..
—
46,00 47,00 186,0 138,0 1,5
68 R1/4
SPPX15T5..
DFT0704..
—
47,00 48,00 189,0 141,0 1,5
68 R1/4
SPPX15T5..
DFT0704..
—
48,00 49,00 192,0 144,0 1,5
68 R1/4
SPPX15T5..
DFT0704..
—
49,00 50,00 195,0 147,0 1,4
68 R1/4
SPPX15T5..
DFT0905..
—
50,00 51,00 198,0 150,0 1,5
68 R1/4
SPPX15T5..
DFT0905..
—
50,50 51,50 199,5 151,5 1,5
68 R1/4
SPPX15T5..
DFT0905..
—
51,00 52,00 201,0 153,0 1,6
68 R1/4
SPPX15T5..
DFT0905..
—
52,00 53,00 204,0 156,0 1,6
68 R1/4
SPPX15T5..
DFT0905..
—
53,00 54,00 207,0 159,0 1,7
68 R1/4
SPPX15T5..
DFT0905..
—
54,00 55,00 210,0 162,0 1,7
68 R1/4
SPPX15T5..
DFT0905..
5691905 55,00 56,00 213,0 165,0 1,8 DFSP550R3WD50M
68 R1/4
SPPX15T5..
DFT0905..
5691884 DFSP450R3WD40M 5691885 DFSP460R3WD40M 5691886 DFSP470R3WD40M 5691887 DFSP480R3WD40M 5691888 DFSP490R3WD40M 5691889 DFSP500R3WD40M 5691900 DFSP505R3WD40M 5691901 DFSP510R3WD40M 5691902 DFSP520R3WD40M 5691903 DFSP530R3WD40M 5691904 DFSP540R3WD40M —
D1 D1 max
L4 L1 max L5
LS
CS
(continued)
C92
kennametal.com
Indexable Drills Drill Fix™ DFSP™ Bodies
(WD Shank • 3 x D • Metric — continued)
diameter range 14.00–17.00 17.50–21.00 22.00–25.00 26.00–32.00 33.00–40.00 41.00–43.00 44.00–48.00 49.00–55.00
gage insert inside DFTX202.. DFT0303.. DFT05T3.. DFT05T3.. DFT06T3.. DFT0704.. DFT0704.. DFT0905..
inboard insert screw 193.281 MS1152 193.491 191.924 191.916 191.916 191.698 192.433
tightening torque Nm 0,6 0,9 2,1 2,1 3 3 3 3
gage insert outside SPGX0502.. SPGX0603.. SPGX0703.. SPPX09T3.. SPPX1204.. SPPX1204.. SPPX15T5.. SPPX15T5..
outboard insert screw 193.281 MS1152 192.432 191.924 191.916 191.916 192.433 192.433
tightening torque Nm 0,6 0,9 1,3 2,1 3 3 3 3
Torx driver 170.370 170.023 170.028 170.024 170.025 170.025 170.025 170.025
TURNING
Spare Parts
Torx size T6 T7 T8 T9 T15 T15 T15 T15
TOOLING SYSTEMS
HOLEMAKING
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
MILLING
NOTE: To ensure proper clamping, two different screws for DFT™ inserts with different threads for diameter ranges 22–25mm and 41–48mm are necessary. Both screws have the same Torx size.
kennametal.com
C93
Indexable Drills Drill Fix DFT™ Inserts
TURNING
• High positive chipbreaker geometry preferred on ductile and normal chipping materials.
first choice
alternate choice
P M K N S H
-HP
MILLING
DFT-HP
catalogue number DFTX20204HP DFT030204HP DFT030304HP DFT05T308HP DFT06T308HP DFT070408HP DFT090508HP DFT110508HP
L10 3,31 3,97 3,97 5,29 6,62 7,94 9,92 11,64
D 5,00 6,00 6,00 8,00 10,00 12,00 15,00 17,60
D1 2,25 2,25 2,65 3,50 4,40 4,40 5,50 5,85
S 2,45 2,45 2,95 3,75 3,75 4,75 5,25 4,88
KC7140 KC7140 5692807 2045293 2045294 1804829 1804830 1804832 1805013 5588935
R 0,40 0,40 0,40 0,80 0,80 0,80 0,85 0,80
KMF KMF – 1982315 1982316 1804784 1804785 1804790 1804791 –
HOLEMAKING
• Positive chipbreaker geometry preferred for unstable cutting on longer chipping materials at high feed rates.
first choice
alternate choice
P M K N S H
-MD
TOOLING SYSTEMS
DFT-MD
catalogue number DFTX20204MD DFT030204MD DFT030304MD DFT05T308MD DFT06T308MD DFT070408MD DFT090508MD DFT110508MD
C94
L10 3,31 3,97 3,97 5,29 6,62 7,94 9,92 11,64
D 5,00 6,00 6,00 8,00 10,00 12,00 15,00 17,60
D1 2,25 2,25 2,65 3,40 4,40 4,40 5,50 5,85
S 2,45 2,45 2,95 3,75 3,75 4,75 5,25 4,88
R 0,40 0,40 0,40 0,80 0,80 0,80 0,80 0,80
KC7140 KC7140 5692808 1713517 1713515 1713513 1713512 1713440 1713203 5588937
kennametal.com
Indexable Drills Drill Fix DFT™ Inserts
• DS geometry for improved control of chip flow, chip breakage, and chip curling.
first choice
alternate choice
P M K N S H
DFT
TURNING
• These inserts support drilling in P0 and P1 steel, higher alloyed tool steels, and stainless steels where high feed rates cannot be used to provide short chips.
L10 3,31 3,97 5,29 6,62 7,94 9,92
D 5,00 6,00 8,00 10,00 12,00 15,00
D1 2,25 2,65 3,40 4,40 4,40 5,50
S 2,45 2,95 3,75 3,75 4,75 5,25
R 0,40 0,40 0,80 0,80 0,80 0,80
KCU40 KCU40 6025821 6025669 6025823 6026363 6025665 6025894
TOOLING SYSTEMS
HOLEMAKING
catalogue number DFTX20204DS DFT030304DS DFT05T308DS DFT06T308DS DFT070408DS DFT090508DS
MILLING
DFT-DS
kennametal.com
C95
Indexable Drills Drill Fix™ DFSP™ Inserts
TURNING
• Four cutting edge insert.
MILLING
SP..X..MD
catalogue number SPGX050204MD SPGX060304MD SPGX070304MD SPGX070308MD SPPX09T308MD SPPX09T310MD SPPX120408MD SPPX120412MD SPPX15T508MD SPPX15T512MD
D 5,56 6,35 7,94 7,94 9,53 9,53 12,70 12,70 15,73 15,73
D1 2,25 2,65 2,85 2,85 3,60 3,60 4,60 4,60 5,50 5,50
S 2,38 3,18 3,18 3,18 3,97 3,97 4,76 4,76 5,95 5,95
first choice
alternate choice
° 16 20 16 16 16 16 16 16 16 16
R 0,40 0,40 0,40 0,80 0,80 1,00 0,80 1,20 0,80 1,20
P M K N S H
N 7 7 7 7 7 7 7 7 7 7
N2 11 11 11 11 11 11 11 11 11 11
KCU25
KCU40
KC7140
KCU25 5692728 5534254 5534257 4040133 5534260 4040138 5534263 4040139 5534266 4040142
KCU40 5692800 5534149 5534232 4042934 5534235 4042937 5534238 4042940 5534251 4042943
KC7140 5692802 4047829 4047830 – – – 4047832 – 4047843 –
• Four cutting edge insert. • Positive chipbreaker geometry preferred for stable cutting on most materials at high feed rates.
HOLEMAKING
• Additional inserts with increased corner radius to support usage with Beyond™ grades.
TOOLING SYSTEMS
SP..X..FP
catalogue number SPGX060304FP SPGX070304FP SPGX070308FP SPPX09T308FP SPPX09T310FP SPPX120408FP SPPX120412FP SPPX15T508FP SPPX15T512FP
C96
D 6,35 7,94 7,94 9,53 9,53 12,70 12,70 15,73 15,73
D1 2,65 2,85 2,85 3,60 3,60 4,60 4,60 5,50 5,50
S 3,18 3,18 3,18 3,97 3,97 4,76 4,76 5,95 5,95
R 0,40 0,40 0,80 0,80 1,00 0,80 1,20 0,80 1,20
first choice
alternate choice
° 6 6 6 6 6 6 6 6 6
N 7 7 7 7 7 7 7 7 7
P M K N S H
N2 11 11 11 11 11 11 11 11 11
KCU25
KCU40
KCU25 5534252 5534255 4042840 5534258 4042841 5534261 4042913 5534264 4042914
KCU40 5534147 5534230 4042933 5534233 4042936 5534236 4042939 5534239 4042942
kennametal.com
Indexable Drills Drill Fix™ DFSP™ Inserts
• Four cutting edge insert. • High positive chipbreaker geometry preferred on ductile and normal chipping materials.
TURNING
• Additional inserts with increased corner radius to support usage with Beyond™ grades.
catalogue number SPGX050204HP SPGX060304RHP SPGX070304RHP SPGX070308HP SPPX09T308RHP SPPX09T310HP SPPX120408RHP SPPX120412HP SPPX15T508RHP SPPX15T512HP
D 5,56 6,35 7,94 7,94 9,53 9,53 12,70 12,70 15,73 15,73
D1 2,25 2,65 2,85 2,85 3,60 3,60 4,60 4,60 5,50 5,50
S 2,38 3,18 3,18 3,18 3,97 3,97 4,76 4,76 5,95 5,95
R 0,40 0,40 0,40 0,80 0,80 1,00 0,80 1,20 0,80 1,20
first choice
alternate choice
° 10 10 10 10 10 10 10 10 10 10
N 7 7 7 7 7 7 7 7 7 7
N2 11 11 11 11 11 11 11 11 11 11
KCU25
KCU40
KC7140
KCU25 5692727 5534253 5534256 4040135 5534259 4042842 5534262 4040141 5534265 4042915
KCU40 5692729 5534148 5534231 4042935 5534234 4042938 5534237 4042941 5534250 4042944
KC7140 5692801 1848593 1848597 – 1848601 – 1848605 – 3774906 –
MILLING
SP..X..(R)HP
P M K N S H
• LP geometry for improved control of chip flow, chip breakage, and chip curling.
HOLEMAKING
• These inserts support drilling in P0 and P1 steel, higher alloyed tool steels, and stainless steels where high feed rates cannot be used to provide short chips.
SP..X..LP
first choice
alternate choice
P M K N S H
catalogue number SPGX050204LP SPGX060304LP SPPX070304LP SPPX09T308LP SPPX120408LP SPPX15T508LP
kennametal.com
D 5,42 6,35 7,80 9,38 12,56 15,73
D1 2,25 2,65 2,85 3,60 4,60 5,50
S 2,38 3,18 3,18 3,97 4,76 5,95
R 0,40 0,40 0,40 0,80 0,80 0,80
° 4 4 4 4 4 4
N 7 7 7 7 7 7
N2 11 11 11 11 11 11
KCU40 6025822 6026364 6025670 6025824 6025666 6025667
C97
TOOLING SYSTEMS
KCU40
Indexable Drills Application Data
Drill Fix™ DFSP™ • Metric Metric Cutting Speed — vc
TOOLING SYSTEMS
HOLEMAKING
MILLING
Grade
Geometry
Pocket Seat
Condition
Material Group
TURNING
Recommended Feed Rate (fz) by Diameter Range — m/min Starting Value max
SPGX05 SPGX06 SPGX07 SPGX09 SPGX12 SPGX15 DFTX2 DFT03 DFT05 DFT05 DFT06/..07 DFT07/..09 14,00–18,00mm 18,00–21,99mm 22,00–25,99mm 26,00–32,99mm 33,00–43,99mm 44,00–55,00mm
min Ø O LP KCU40 S 310 325 360 mm/r 0,06–0,10 0,06–0,11 0,08–0,14 0,12–0,21 I DS KCU40 O LP KCU40 200 215 230 mm/r 0,05–0,07 0,06–0,08 0,07–0,10 0,07–0,12 0 U I HP KCU40 O HP KCU40 I 130 135 150 mm/r 0,05–0,07 0,06–0,08 0,07–0,10 0,07–0,12 I HP KCU40 O FP KCPK10 S 310 325 360 mm/r 0,06–0,11 0,08–0,14 0,10–0,18 0,14–0,25 I HP KC7140 O FP KCU25 1 U 200 215 230 mm/r 0,04–0,06 0,05–0,08 0,06–0,10 0,09–0,15 I HP KC7140 O HP KCU40 I 130 135 150 mm/r 0,04–0,06 0,05–0,08 0,06–0,10 0,09–0,15 I HP KC7140 O FP KCPK10 S 310 325 360 mm/r 0,06–0,11 0,08–0,14 0,10–0,18 0,14–0,25 I HP KC7140 O FP KCU25 2 U 200 215 230 mm/r 0,04–0,06 0,05–0,08 0,06–0,10 0,09–0,15 I HP KC7140 O HP KCU40 I 130 135 150 mm/r 0,04–0,06 0,05–0,08 0,06–0,10 0,09–0,15 I HP KC7140 O FP KCPK10 S 260 285 320 mm/r 0,06–0,11 0,08–0,14 0,10–0,18 0,14–0,25 I HP KC7140 O HP KCU25 180 195 220 mm/r 0,04–0,06 0,05–0,08 0,06–0,10 0,09–0,15 P 3 U I HP KC7140 O HP KCU40 I 110 120 140 mm/r 0,04–0,06 0,05–0,08 0,06–0,10 0,09–0,15 I HP KC7140 O FP KCPK10 S 220 250 300 mm/r 0,06–0,11 0,08–0,14 0,10–0,18 0,14–0,25 I HP KC7140 O HP KCU25 4 U 150 180 220 mm/r 0,04–0,06 0,05–0,08 0,06–0,10 0,09–0,15 I HP KC7140 O HP KCU40 I 90 110 140 mm/r 0,04–0,06 0,05–0,08 0,06–0,10 0,09–0,15 I HP KC7140 O HP KCU25 S 180 200 220 mm/r 0,06–0,11 0,08–0,14 0,10–0,18 0,14–0,25 I HP KC7140 O HP KCU40 120 135 150 mm/r 0,04–0,06 0,05–0,08 0,06–0,10 0,09–0,15 5 U I HP KC7140 O HP KC7140 I 70 85 100 mm/r 0,04–0,06 0,05–0,08 0,06–0,10 0,09–0,15 I HP KC7140 O HP KCU25 S 180 200 220 mm/r 0,06–0,11 0,08–0,14 0,10–0,18 0,14–0,25 I HP KC7140 O HP KCU40 6 U 120 135 150 mm/r 0,04–0,06 0,05–0,08 0,06–0,10 0,09–0,15 I HP KC7140 O HP KC7140 I 70 85 100 mm/r 0,04–0,06 0,05–0,08 0,06–0,10 0,09–0,15 I HP KC7140 O LP KCU40 150 190 230 mm/r 0,05–0,08 0,06–0,10 0,07–0,12 0,10–0,16 S I DS KCU40 O LP KCU40 100 130 160 mm/r 0,05–0,07 0,06–0,08 0,07–0,10 0,05–0,10 1 U I DS KCU40 O MD KC7140 I 60 80 100 mm/r 0,03–0,05 0,04–0,07 0,05–0,09 0,07–0,13 I MD KC7140 O LP KCU40 S 150 180 210 mm/r 0,05–0,08 0,06–0,10 0,07–0,12 0,10–0,16 I DS KCU40 O MD KCU40 M 2 U 100 130 160 mm/r 0,03–0,05 0,04–0,07 0,05–0,09 0,07–0,13 I MD KC7140 O MD KC7140 I 60 80 100 mm/r 0,03–0,05 0,04–0,07 0,05–0,09 0,07–0,13 I MD KC7140 O LP KCU40 S 100 130 160 mm/r 0,05–0,07 0,06–0,08 0,07–0,10 0,05–0,10 I DS KCU40 O HP KCU40 3 U 80 110 140 mm/r 0,03–0,05 0,04–0,07 0,05–0,09 0,07–0,13 I HP KC7140 O MD KC7140 I 50 70 90 mm/r 0,03–0,05 0,04–0,07 0,05–0,09 0,07–0,13 I MD KC7140 NOTE: Applying Drill Fix DFSP 5 x D requires high stability. It is highly recommended to be conservative in regard to speeds and feeds, and start with minimum values indicated. Condition: S = Stable cutting conditions; U = Unstable cutting conditions; I = Interrupted cutting conditions
0,14–0,26
0,16–0,26
0,09–0,15
0,11–0,21
0,09–0,15
0,11–0,21
0,16–0,30
0,18–0,30
0,11–0,18
0,13–0,25
0,11–0,18
0,13–0,25
0,16–0,30
0,18–0,30
0,11–0,18
0,13–0,25
0,11–0,18
0,13–0,25
0,16–0,30
0,18–0,30
0,11–0,18
0,13–0,25
0,11–0,18
0,13–0,25
0,16–0,30
0,18–0,30
0,11–0,18
0,13–0,25
0,11–0,18
0,13–0,25
0,16–0,30
0,18–0,30
0,11–0,18
0,13–0,25
0,11–0,18
0,13–0,25
0,16–0,30
0,18–0,30
0,11–0,18
0,13–0,25
0,11–0,18
0,13–0,25
0,12–0,21
0,14–0,24
0,06–0,13
0,08–0,16
0,08–0,16
0,10–0,18
0,12–0,21
0,14–0,24
0,08–0,16
0,10–0,20
0,08–0,16
0,10–0,18
0,06–0,13
0,08–0,16
0,08–0,16
0,10–0,20
0,08–0,16
0,10–0,18
Pocket seat: I = Inboard insert; O = Outboard insert All geometry/grade combinations are not part of our First Choice offering. Please refer to the current Kennametal Master Catalogue for the complete offering.
C98
kennametal.com
Indexable Drills Application Data
Drill Fix™ DFSP™ • Metric Metric Cutting Speed — vc
S K
2
U I S
3
U I S
1
U I S
2
U I S
3
U I
N S 4
U I S
5
U I S
6
U I
FP HP FP HP FP HP FP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP
KCPK10 KCU40 KCU25 KC7140 KC7140 KC7140 KCPK10 KCU40 KCU25 KC7140 KC7140 KC7140 KCPK10 KCU40 KCU25 KC7140 KC7140 KC7140 KCPK10 KMF KCU40 KMF KCU40 KMF KCPK10 KMF KCU40 KMF KCU40 KMF KCPK10 KMF KCU40 KMF KCU40 KMF KCU25 KC7140 KCU40 KC7140 KCU40 KC7140 KCU25 KC7140 KCU40 KC7140 KCU40 KC7140 KCU40 KMF KCU40 KMF KCU40 KMF
200
240
300 mm/r
0,07–0,12
0,10–0,16
0,12–0,20
0,16–0,28
0,18–0,32
0,20–0,34
120
155
200 mm/r
0,05–0,09
0,06–0,12
0,08–0,15
0,12–0,20
0,14–0,25
0,16–0,28
80
100
125 mm/r
0,04–0,06
0,05–0,08
0,06–0,10
0,09–0,15
0,11–0,18
0,13–0,25
180
220
260 mm/r
0,07–0,12
0,10–0,16
0,12–0,20
0,16–0,28
0,18–0,32
0,20–0,34
110
140
170 mm/r
0,05–0,09
0,06–0,12
0,08–0,15
0,12–0,20
0,14–0,25
0,16–0,28
80
100
120 mm/r
0,04–0,06
0,05–0,08
0,06–0,10
0,09–0,15
0,11–0,18
0,13–0,25
180
220
260 mm/r
0,07–0,12
0,10–0,16
0,12–0,20
0,16–0,28
0,18–0,32
0,20–0,34
110
140
170 mm/r
0,05–0,09
0,06–0,12
0,08–0,15
0,12–0,20
0,14–0,25
0,16–0,28
80
100
120 mm/r
0,04–0,06
0,05–0,08
0,06–0,10
0,09–0,15
0,11–0,18
0,13–0,25
350
500
650 mm/r
0,07–0,12
0,10–0,16
0,12–0,20
0,16–0,28
0,18–0,32
0,20–0,34
300
400
500 mm/r
0,05–0,09
0,06–0,12
0,08–0,15
0,12–0,20
0,14–0,25
0,16–0,28
200
300
400 mm/r
0,04–0,06
0,05–0,08
0,06–0,10
0,09–0,15
0,11–0,18
0,13–0,25
300
400
500 mm/r
0,07–0,12
0,10–0,16
0,12–0,20
0,16–0,28
0,18–0,32
0,20–0,34
250
350
450 mm/r
0,05–0,09
0,06–0,12
0,08–0,15
0,12–0,20
0,14–0,25
0,16–0,28
175
250
325 mm/r
0,04–0,06
0,05–0,08
0,06–0,10
0,09–0,15
0,11–0,18
0,13–0,25
300
400
500 mm/r
0,07–0,12
0,10–0,16
0,12–0,20
0,16–0,28
0,18–0,32
0,20–0,34
250
350
450 mm/r
0,05–0,09
0,06–0,12
0,08–0,15
0,12–0,20
0,14–0,25
0,16–0,28
150
250
350 mm/r
0,04–0,06
0,05–0,08
0,06–0,10
0,09–0,15
0,11–0,18
0,13–0,25
300
400
500 mm/r
0,07–0,12
0,10–0,16
0,12–0,20
0,16–0,28
0,18–0,32
0,20–0,34
250
350
450 mm/r
0,05–0,09
0,06–0,12
0,08–0,15
0,12–0,20
0,14–0,25
0,16–0,28
200
300
400 mm/r
0,04–0,06
0,05–0,08
0,06–0,10
0,09–0,15
0,11–0,18
0,13–0,25
300
400
500 mm/r
0,07–0,12
0,10–0,16
0,12–0,20
0,16–0,28
0,18–0,32
0,20–0,34
250
350
450 mm/r
0,05–0,09
0,06–0,12
0,08–0,15
0,12–0,20
0,14–0,25
0,16–0,28
200
300
400 mm/r
0,04–0,06
0,05–0,08
0,06–0,10
0,09–0,15
0,11–0,18
0,13–0,25
400
450
500 mm/r
0,07–0,12
0,10–0,16
0,12–0,20
0,16–0,28
0,18–0,32
0,20–0,34
250
350
450 mm/r
0,05–0,09
0,06–0,12
0,08–0,15
0,12–0,20
0,14–0,25
0,16–0,28
200
300
400 mm/r
0,04–0,06
0,05–0,08
0,06–0,10
0,09–0,15
0,11–0,18
0,13–0,25
TOOLING SYSTEMS
NOTE: Applying Drill Fix DFSP 5 x D requires high stability. It is highly recommended to be conservative in regard to speeds and feeds, and start with minimum values indicated. Condition: S = Stable cutting conditions; U = Unstable cutting conditions; I = Interrupted cutting conditions Pocket seat: I = Inboard insert; O = Outboard insert All geometry/grade combinations are not part of our First Choice offering. Please refer to the current Kennametal Master Catalogue for the complete offering.
kennametal.com
TURNING
min
SPGX05 SPGX06 SPGX07 SPGX09 SPGX12 SPGX15 DFTX2 DFT03 DFT05 DFT05 DFT06/..07 DFT07/..09 Ø 14,00–18,00mm 18,00–21,99mm 22,00–25,99mm 26,00–32,99mm 33,00–43,99mm 44,00–55,00mm
MILLING
I
O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I O I
Starting Value max
HOLEMAKING
U
Grade
1
Geometry
S
Pocket Seat
Condition
Material Group
Recommended Feed Rate (fz) by Diameter Range — m/min
C99
Indexable Drills Application Data
Drill Fix™ DFSP™ • Metric Metric Cutting Speed — vc
I S 2 U I S S 3 U
MILLING
I S 4 U I
Grade
1 U
Geometry
S
Pocket Seat
Condition
Material Group
TURNING
Recommended Feed Rate (fz) by Diameter
O I O I O I O I O I O I O I O I O I O I O I O I
HP MD HP MD HP MD HP MD HP MD HP MD LP DS LP DS HP MD LP DS LP DS HP MD
KCU40 KC7140 KCU40 KC7140 KCU40 KC7140 KCU40 KC7140 KCU40 KC7140 KCU40 KC7140 KCU40 KC7140 KCU40 KC7140 KCU40 KC7140 KCU40 KC7140 KCU40 KC7140 KCU40 KC7140
Range — m/min
min
Starting Value max
Ø
SPGX05 SPGX06 SPGX07 SPGX09 SPGX12 SPGX15 DFTX2 DFT03 DFT05 DFT05 DFT06/..07 DFT07/..09 14,00–18,00mm 18,00–21,99mm 22,00–25,99mm 26,00–32,99mm 33,00–43,99mm 44,00–55,00mm
60
70
75
mm/r
0,03–0,06
0,04–0,08
0,05–0,10
0,08–0,12
0,10–0,15
0,12–0,18
40
50
60
mm/r
0,02–0,03
0,02–0,04
0,03–0,05
0,04–0,06
0,05–0,08
0,06–0,10
25
30
40
mm/r
0,02–0,03
0,02–0,04
0,03–0,05
0,04–0,06
0,05–0,08
0,06–0,10
50
60
70
mm/r
0,03–0,06
0,04–0,08
0,05–0,10
0,08–0,12
0,10–0,15
0,12–0,18
30
40
50
mm/r
0,02–0,03
0,02–0,04
0,03–0,05
0,04–0,06
0,05–0,08
0,06–0,10
25
30
40
mm/r
0,02–0,03
0,02–0,04
0,03–0,05
0,04–0,06
0,05–0,08
0,06–0,10
70
80
90
mm/r
0,03–0,06
0,04–0,08
0,05–0,10
0,08–0,12
0,10–0,15
0,12–0,18
50
60
70
mm/r
0,02–0,03
0,02–0,04
0,03–0,05
0,04–0,06
0,05–0,08
0,06–0,10
30
40
50
mm/r
0,02–0,03
0,02–0,04
0,03–0,05
0,04–0,06
0,05–0,08
0,06–0,10
70
80
90
mm/r
0,03–0,06
0,04–0,08
0,05–0,10
0,08–0,12
0,10–0,15
0,12–0,18
50
60
70
mm/r
0,02–0,03
0,02–0,04
0,03–0,05
0,04–0,06
0,05–0,08
0,06–0,10
30
40
50
mm/r
0,02–0,03
0,02–0,04
0,03–0,05
0,04–0,06
0,05–0,08
0,06–0,10
NOTE: Applying Drill Fix DFSP 5 x D requires high stability. It is highly recommended to be conservative in regard to speeds and feeds, and start with minimum values indicated. Condition: S = Stable cutting conditions; U = Unstable cutting conditions; I = Interrupted cutting conditions Pocket seat: I = Inboard insert; O = Outboard insert
TOOLING SYSTEMS
HOLEMAKING
All geometry/grade combinations are not part of our First Choice offering. Please refer to the current Kennametal Master Catalogue for the complete offering.
C100
kennametal.com
Taps Tool Selection Guide
hole through thread size range min–max
coolant flood through
chamfer blind
shank/dimension
type
form
helix angle
plug
D
L15°
HP Taps HSS-E-PM
T620
plug
B
0°
GOtap™ HSS-E
T820
HP Taps HSS-E-PM
T630
HP Taps HSS-E-PM
T631
series
TURNING
High-Performance Spiral-Point Taps for Through Holes M3–M18
DIN 371, 374, 376
Multipurpose Spiral-Point Taps for Through Holes M3–M24
DIN 371, 374, 376
High-Performance Spiral-Flute Taps for Blind Holes M3–M18
DIN 371, 374, 376
semibottoming
C
45°
M5–M18
DIN 371, 374, 376
semibottoming
C
45°
MILLING
Multipurpose Spiral-Flute Taps for Blind Holes M3–M20
DIN 371, 374, 376
semibottoming
C
45°
GOtap HSS-E
T830
M3–M24
DIN 371, 374, 376
semibottoming
C
45°
GOtap HSS-E
T838
HP Taps HSS-E-PM
T640
HP Taps HSS-E-PM
T641
High-Performance Straight-Flute Taps for Through and Blind Holes for Short-Chipping Materials DIN 371, 376
M5–M20
DIN 371, 376
semibottoming
C
0°
semibottoming
C
0°
TOOLING SYSTEMS
HOLEMAKING
M4–M20
C102
kennametal.com
Taps Tool Selection Guide
first choice alternate choice
P M K N S H
grade/ coating
page(s)
recommended cutting parameters
KP6525 KM6515
C106
C118
KSP32 KSP39
C107
C118
KP6525 KM6515
C110
C118
KP6525 KM6515
C111
C118
KSP32 KSP39
C112
C118
KSP32 KSP39
C113
C118
KP6525
C116
C118
KP6525
C117
C118
TOOLING SYSTEMS
HOLEMAKING
TURNING
MILLING
kennametal.com
C103
Spiral-Point Taps for Through Holes
High-Performance Taps for Through-Hole Applications • • • • • • •
C104
Steel and steel alloys. Stainless steel. Cast iron. Nickel- and cobalt-based alloys. Titanium and titanium alloys. Aluminium. Hard steel.
kennametal.com
TURNING
High-Performance Beyond™ HSS-E-PM Taps • Left-hand spiral flute for optimal chip evacuation ahead of the tap. • Higher strength and wider range of applications versus solid carbide taps. • Higher tapping speed capability and longer tool life than conventional HSS-E taps. • Can be used on either conventional or synchronous tapping machines.
Multipurpose HSS-E GOtap™ Taps
TOOLING SYSTEMS
HOLEMAKING
MILLING
• Optimised spiral-point geometry for efficient chip evacuation in through-hole applications. • Manufactured with high vanadium HSS-E material for exceptional wear characteristics and longer tool life. • Advanced PVD coatings to reduce tapping torque, resulting in high-quality thread finish and longer tool life. • For use in both synchronous and non-synchronous machines, including rigid, synchronous, and tension/compression tap holders.
kennametal.com
C105
High-Performance Taps Beyond™ Left-Hand Spiral-Flute, Right-Hand Cut HSS-E-PM Taps • Through Holes
• KM6515 TiN + CrC/C for tapping stainless steel.
TURNING
• KP6525 TiCN + TiN for tapping steel.
MILLING
T620 • DIN 371, 374, and 376 • Form D Plug Chamfer • Metric • For Steel and Stainless Steel
HOLEMAKING
KP6525 order # 3868174 3868175 3868176 3868177 3868178 3868216 3868217 3868179 3868219 3868180 3868221 3868181 3868222 3868182 3868223
KM6515
catalogue # T620M030X050R6HX-D1 T620M040X070R6HX-D1 T620M050X080R6HX-D1 T620M060X100R6HX-D1 T620M080X125R6HX-D1 T620MF100X100R6HX-D4 T620MF100X125R6HX-D4 T620M100X150R6HX-D1 T620MF120X150R6HX-D4 T620M120X175R6HX-D6 T620MF140X150R6HX-D4 T620M140X200R6HX-D6 T620MF160X150R6HX-D4 T620M160X200R6HX-D6 T620MF180X150R6HX-D4
order # 3868079 3868080 3868081 3868082 3868093 3868111 3868094 3868114 3868095 3868116 3868096 3868117 3868097 3868118
catalogue # T620M030X050R6HX-D1 T620M040X070R6HX-D1 T620M050X080R6HX-D1 T620M060X100R6HX-D1 T620M080X125R6HX-D1 T620MF100X100R6HX-D4 — T620M100X150R6HX-D1 T620MF120X150R6HX-D4 T620M120X175R6HX-D6 T620MF140X150R6HX-D4 T620M140X200R6HX-D6 T620MF160X150R6HX-D4 T620M160X200R6HX-D6 T620MF180X150R6HX-D4
D1 size M3 X 0,5 M4 X 0,7 M5 X 0,8 M6 X 1 M8 X 1,25 M10 X 1 M10 X 1,25 M10 X 1,5 M12 X 1,5 M12 X 1,75 M14 X 1,5 M14 X 2 M16 X 1,5 M16 X 2 M18 X 1,5
L 56 63 70 80 90 90 100 100 100 110 100 110 100 110 110
L3 8 10 10 10 13 10 15 15 15 18 15 20 15 20 15
L2 18 21 25 30 35 35 39 39 39 44 47 52 46 51 50
D 3,5 4,5 6,0 6,0 8,0 7,0 7,0 10,0 9,0 9,0 11,0 11,0 12,0 12,0 14,0
first choice
alternate choice
number of flutes 2 2 2 3 3 3 3 3 3 3 4 4 4 4 4
dimension standard DIN 371 DIN 371 DIN 371 DIN 371 DIN 371 DIN 374 DIN 374 DIN 371 DIN 374 DIN 376 DIN 374 DIN 376 DIN 374 DIN 376 DIN 374
class of fit 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX
Shank Tolerance tolerance h6 +0, -0,011 +0, -0,013 +0, -0,016
TOOLING SYSTEMS
D 12–18 20–30 32–36
C106
kennametal.com
Multipurpose Taps GOtap T820 Spiral-Point HSS-E Taps • Through Holes ™
• KSP32 TiCN/TiN
3–5
TURNING
• KSP39 oxide
5417244
5417251
5417256
5417261
5417265 5417268
catalogue # T820M030X050R6H-D1 T820M040X070R6H-D1 T820M050X080R6H-D1 T820M060X100R6H-D1 T820M080X125R6H-D1 — — T820M100X150R6H-D1 — — — T820M120X175R6H-D6 — — — T820M140X200R6H-D6 — — T820M160X200R6H-D6 — — T820M180X250R6H-D6 T820M200X250R6H-D6 — —
order # 5417221 5417225 5417229 5417233 5417241 5479781 5417246 5417245 5479782 5417253 5417254 5417252 5479783 5417258 5417259 5417257 5479784 5417263 5417262 5417267 5479785 5417266 5417269 5417270 5417271
catalogue # T820M030X050R6H-D1 T820M040X070R6H-D1 T820M050X080R6H-D1 T820M060X100R6H-D1 T820M080X125R6H-D1 T820MF100X100R6H-D4 T820MF100X125R6H-D4 T820M100X150R6H-D1 T820MF120X100R6H-D4 T820MF120X125R6H-D4 T820MF120X150R6H-D4 T820M120X175R6H-D6 T820MF140X100R6H-D4 T820MF140X125R6H-D4 T820MF140X150R6H-D4 T820M140X200R6H-D6 T820MF160X100R6H-D4 T820MF160X150R6H-D4 T820M160X200R6H-D6 T820MF180X150R6H-D4 T820MF180X200R6H-D4 T820M180X250R6H-D6 T820M200X250R6H-D6 T820M220X250R6H-D6 T820M240X300R6H-D6
D1 size M3 X 0,5 M4 X 0,7 M5 X 0,8 M6 X 1 M8 X 1,25 M10 X 1 M10 X 1,25 M10 X 1,5 M12 X 1 M12 X 1,25 M12 X 1,5 M12 X 1,75 M14 X 1 M14 X 1,25 M14 X 1,5 M14 X 2 M16 X 1 M16 X 1,5 M16 X 2 M18 X 1,5 M18 X 2 M18 X 2,5 M20 X 2,5 M22 X 2,5 M24 X 3
L 56 63 70 80 90 90 100 100 100 100 100 110 100 100 100 110 100 100 110 110 125 125 140 140 160
L3 8 11 12 12 15 15 18 18 21 21 21 21 21 21 21 24 21 21 24 21 30 30 30 30 36
L2 18 21 25 30 35 35 39 39 39 39 39 44 47 47 47 52 46 46 51 50 58 58 64 70 77
D 3,5 4,5 6,0 6,0 8,0 7,0 7,0 10,0 9,0 9,0 9,0 9,0 11,0 11,0 11,0 11,0 12,0 12,0 12,0 14,0 14,0 14,0 16,0 18,0 18,0
alternate choice
number of flutes 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
dimension standard DIN 371 DIN 371 DIN 371 DIN 371 DIN 371 DIN 374 DIN 374 DIN 371 DIN 374 DIN 374 DIN 374 DIN 376 DIN 374 DIN 374 DIN 374 DIN 376 DIN 374 DIN 374 DIN 376 DIN 374 DIN 374 DIN 376 DIN 376 DIN 376 DIN 376
class of fit 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H
Shank Tolerance D mm 1–3 >3–6 >6–10 >10–18 >18–30
kennametal.com
tolerance h9 +0, -0,025 +0, -0,030 +0, -0,036 +0, -0,043 +0, -0,052
C107
HOLEMAKING
order # 5417220 5417224 5417228 5417232 5417240
KSP39
first choice
TOOLING SYSTEMS
KSP32
MILLING
T820 • DIN 371, 374, and 376 • Form B Plug Chamfer • Metric
Spiral-Flute Taps for Blind Holes
High-Performance Taps for Blind-Hole Applications • • • • • • •
C108
Steel and steel alloys. Stainless steel. Cast iron. Nickel- and cobalt-based alloys. Titanium and titanium alloys. Aluminium. Hard steel.
kennametal.com
TURNING
High-Performance Beyond™ HSS-E-PM Taps • Right-hand spiral flutes with the flute form and helix angle optimised for material-specific applications. • Higher strength and wider range of applications versus solid carbide taps. • Higher tapping speed capability and longer tool life than conventional HSS-E taps. • Can be used on either conventional or synchronous tapping machines with rigid or synchronous tap holders.
Multipurpose HSS-E GOtap™ Taps
TOOLING SYSTEMS
HOLEMAKING
MILLING
• Advanced spiral-flute geometry designed for free cutting action and efficient chip evacuation in blind holes. • Manufactured with high vanadium HSS-E material for exceptional wear characteristics and longer tool life. • Advanced PVD coatings to reduce tapping torque, resulting in high-quality thread finish and longer tool life. • For use in both synchronous and non-synchronous machines, including rigid, synchronous, and tension/compression tap holders.
kennametal.com
C109
High-Performance Taps Beyond™ Spiral-Flute HSS-E-PM Taps • Blind Holes
• KM6515 TiN + CrC/C for stainless steel.
TURNING
• KP6525 TiCN + TiN for steel.
MILLING
T630 • DIN 371, 374, and 376 • Form C Semi-Bottoming Chamfer • Metric • For Steel and Stainless Steel • Rigid and Synchronous Holders
HOLEMAKING
KP6525 order # 3868571 3868572 3868923 3868924 3868925 3868943 3868944 3868926 3868946 3868927 3868948 3868928 3868949 3868929 3868950 3868930
first choice
alternate choice
KM6515
catalogue # T630M030X050R6HX-D1 T630M040X070R6HX-D1 T630M050X080R6HX-D1 T630M060X100R6HX-D1 T630M080X125R6HX-D1 T630MF100X100R6HX-D4 T630MF100X125R6HX-D4 T630M100X150R6HX-D1 T630MF120X150R6HX-D4 T630M120X175R6HX-D6 T630MF140X150R6HX-D4 T630M140X200R6HX-D6 T630MF160X150R6HX-D4 T630M160X200R6HX-D6 T630MF180X150R6HX-D4 T630M180X250R6HX-D6
order # 3868825 3868826 3868827 3868828 3868829 3868857 3868858 3868830 3868860 3868831 3868862 3868832 3868863 3868843 3868864 3868844
catalogue # T630M030X050R6HX-D1 T630M040X070R6HX-D1 T630M050X080R6HX-D1 T630M060X100R6HX-D1 T630M080X125R6HX-D1 T630MF100X100R6HX-D4 T630MF100X125R6HX-D4 T630M100X150R6HX-D1 T630MF120X150R6HX-D4 T630M120X175R6HX-D6 T630MF140X150R6HX-D4 T630M140X200R6HX-D6 T630MF160X150R6HX-D4 T630M160X200R6HX-D6 T630MF180X150R6HX-D4 T630M180X250R6HX-D6
D1 size M3 X 0,5 M4 X 0,7 M5 X 0,8 M6 X 1 M8 X 1,25 M10 X 1 M10 X 1,25 M10 X 1,5 M12 X 1,5 M12 X 1,75 M14 X 1,5 M14 X 2 M16 X 1,5 M16 X 2 M18 X 1,5 M18 X 2,5
L 56 63 70 80 90 90 100 100 100 110 100 110 100 110 110 125
L3 8 10 10 10 13 10 15 15 15 18 15 20 15 20 15 25
L2 18 21 25 30 35 35 39 39 39 44 47 52 46 51 50 58
D 3,5 4,5 6,0 6,0 8,0 7,0 7,0 10,0 9,0 9,0 11,0 11,0 12,0 12,0 14,0 14,0
number of flutes 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4
dimension standard DIN 371 DIN 371 DIN 371 DIN 371 DIN 371 DIN 374 DIN 374 DIN 371 DIN 374 DIN 376 DIN 374 DIN 376 DIN 374 DIN 376 DIN 374 DIN 376
class of fit 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX
NOTE: Suggested for use in rigid and synchronous holders.
TOOLING SYSTEMS
Shank Tolerance D 6 8–10 12–16
C110
tolerance h6 +0, -0,008 +0, -0,009 +0, -0,011
kennametal.com
High-Performance Taps Beyond Spiral-Flute HSS-E-PM Taps • Blind Holes ™
• KM6515 TiN + CrC/C for stainless steel.
TURNING
• KP6525 TiCN + TiN for steel.
order # 3868976 3868977 3868978 3869004 3869005 3868979 3869006 3869007 3868980 3869008 3869009 3868981 3869010 3868982 3869011 3868993
first choice
alternate choice
KM6515
catalogue # T631M050X080R6HX-D1 T631M060X100R6HX-D1 T631M080X125R6HX-D1 T631MF100X100R6HX-D4 T631MF100X125R6HX-D4 T631M100X150R6HX-D1 T631MF120X125R6HX-D4 T631MF120X150R6HX-D4 T631M120X175R6HX-D6 T631MF140X125R6HX-D4 T631MF140X150R6HX-D4 T631M140X200R6HX-D6 T631MF160X150R6HX-D4 T631M160X200R6HX-D6 T631MF180X150R6HX-D4 T631M180X250R6HX-D6
order # 4026180 4026181 4026182 4026232 4026233 4026223 4026234 4026235 4026224 4026236 4026237 4026225 4026238 4026226 4026239 4026227
catalogue # T631M050X080R6HX-D1 T631M060X100R6HX-D1 T631M080X125R6HX-D1 T631MF100X100R6HX-D4 T631MF100X125R6HX-D4 T631M100X150R6HX-D1 T631MF120X125R6HX-D4 T631MF120X150R6HX-D4 T631M120X175R6HX-D6 T631MF140X125R6HX-D4 T631MF140X150R6HX-D4 T631M140X200R6HX-D6 T631MF160X150R6HX-D4 T631M160X200R6HX-D6 T631MF180X150R6HX-D4 T631M180X250R6HX-D6
D1 size M5 X 0,8 M6 X 1 M8 X 1,25 M10 X 1 M10 X 1,25 M10 X 1,5 M12 X 1,25 M12 X 1,5 M12 X 1,75 M14 X 1,25 M14 X 1,5 M14 X 2 M16 X 1,5 M16 X 2 M18 X 1,5 M18 X 2,5
L 70 80 90 90 100 100 100 100 110 100 100 110 100 110 110 125
L3 10 10 13 10 15 15 15 15 18 15 15 20 15 20 15 25
L2 25 30 35 35 39 39 39 39 44 47 47 52 46 51 50 58
D 6,0 6,0 8,0 7,0 7,0 10,0 9,0 9,0 9,0 11,0 11,0 11,0 12,0 12,0 14,0 14,0
number of flutes 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4
dimension standard DIN 371 DIN 371 DIN 371 DIN 374 DIN 374 DIN 371 DIN 374 DIN 374 DIN 376 DIN 374 DIN 374 DIN 376 DIN 374 DIN 376 DIN 374 DIN 376
class of fit 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX
HOLEMAKING
KP6525
MILLING
T631 • DIN 371, 374, and 376 • Form C Semi-Bottoming Chamfer • Through Coolant • Metric • For Steel and Stainless Steel • Rigid and Synchronous Holders
NOTE: Suggested for use in rigid and synchronous holders.
kennametal.com
TOOLING SYSTEMS
Shank Tolerance D 6 8–10 12–16
tolerance h6 +0, -0,008 +0, -0,009 +0, -0,011
C111
Multipurpose Taps GOtap™ T830 Spiral-Flute HSS-E Taps • Blind Holes
• KSP32 TiCN/TiN
TURNING
• KSP39 oxide
MILLING
T830 • DIN 371, 374, and 376 • Form C Semi-Bottoming Chamfer • Metric • Rigid and Synchronous Holders
KSP32 order # 5417280 5417284 5417287 5417290 5417294
HOLEMAKING
5417299
5417307 5417313
first choice
alternate choice
KSP39
catalogue # T830M030X050R6H-D1 T830M040X070R6H-D1 T830M050X080R6H-D1 T830M060X100R6H-D1 T830M080X125R6H-D1 — T830M100X150R6H-D1 — — — T830M120X175R6H-D6 — T830M140X200R6H-D6 — — — — —
order # 5417281 5417285 5417288 5417291 5417295 5417302 5417300 5417309 5417311 5417308 5417316 5417314 5417319 5417318 5417332 5417331 5417333
catalogue # T830M030X050R6H-D1 T830M040X070R6H-D1 T830M050X080R6H-D1 T830M060X100R6H-D1 T830M080X125R6H-D1 T830MF100X125R6H-D4 — T830M100X150R6H-D1 T830MF120X125R6H-D4 T830MF120X150R6H-D4 T830M120X175R6H-D6 T830MF140X150R6H-D4 T830M140X200R6H-D6 T830MF160X150R6H-D4 T830M160X200R6H-D6 T830MF180X150R6H-D4 T830M180X250R6H-D6 T830M200X250R6H-D6
D1 size M3 X 0,5 M4 X 0,7 M5 X 0,8 M6 X 1 M8 X 1,25 M10 X 1,25 M10 X 1,5 M10 X 1,5 M12 X 1,25 M12 X 1,5 M12 X 1,75 M14 X 1,5 M14 X 2 M16 X 1,5 M16 X 2 M18 X 1,5 M18 X 2,5 M20 X 2,5
L 56 63 70 80 90 100 100 100 100 100 110 100 110 100 110 110 125 140
L3 8 11 12 12 15 18 18 18 21 21 21 21 24 21 24 21 30 30
L2 18 21 25 30 35 39 39 39 39 39 44 47 52 46 51 50 58 64
D 3,5 4,5 6,0 6,0 8,0 7,0 10,0 10,0 9,0 9,0 9,0 11,0 11,0 12,0 12,0 14,0 14,0 16,0
number of flutes 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4
dimension standard DIN 371 DIN 371 DIN 371 DIN 371 DIN 371 DIN 374 DIN 371 DIN 371 DIN 374 DIN 374 DIN 376 DIN 374 DIN 376 DIN 374 DIN 376 DIN 374 DIN 376 DIN 376
class of fit 6H 6H 6H 6H 6H 6H 6G 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H
NOTE: Suggested for use in rigid and synchronous holders. Shank Tolerance
TOOLING SYSTEMS
D mm 1–3 >3–6 >6–10 >10–18 >18–30
C112
tolerance h9 +0, -0,025 +0, -0,030 +0, -0,036 +0, -0,043 +0, -0,052
kennametal.com
Multipurpose Taps GOtap T838 Spiral-Flute HSS-E Taps • Blind Holes ™
• KSU31 TiN
TURNING
• KSP39 oxide
alternate choice
KSP39
catalogue # T838M030X050R6H-D1 T838M040X070R6H-D1 T838M050X080R6H-D1 T838M060X100R6H-D1 T838MF080X100R6H-D4 T838M080X125R6H-D1 T838MF100X100R6H-D4 T838MF100X125R6H-D4 T838M100X150R6H-D1 T838MF120X100R6H-D4 T838MF120X125R6H-D4 T838MF120X150R6H-D4 T838M120X175R6H-D6 T838MF140X125R6H-D4 T838MF140X150R6H-D4 T838M140X200R6H-D6 T838MF160X150R6H-D4 T838M160X200R6H-D6 T838MF180X150R6H-D4 T838M180X250R6H-D6 T838M200X250R6H-D6 T838M220X250R6H-D6 T838M240X300R6H-D6
order # 6172969 6173001 6173003 6173009 6173015 6173017 6173023 6173025 6173027 6173051 6173053 6173055 6173057 6173061 6173063 6173065 6173068 6173070 6173112 6173116 6173132 6173138 6173144
catalogue # T838M030X050R6H-D1 T838M040X070R6H-D1 T838M050X080R6H-D1 T838M060X100R6H-D1 T838MF080X100R6H-D4 T838M080X125R6H-D1 T838MF100X100R6H-D4 T838MF100X125R6H-D4 T838M100X150R6H-D1 T838MF120X100R6H-D4 T838MF120X125R6H-D4 T838MF120X150R6H-D4 T838M120X175R6H-D6 T838MF140X125R6H-D4 T838MF140X150R6H-D4 T838M140X200R6H-D6 T838MF160X150R6H-D4 T838M160X200R6H-D6 T838MF180X150R6H-D4 T838M180X250R6H-D6 T838M200X250R6H-D6 T838M220X250R6H-D6 T838M240X300R6H-D6
D1 size M3 X 0,5 M4 X 0,7 M5 X 0,8 M6 X 1 M8 X 1 M8 X 1,25 M10 X 1 M10 X 1,25 M10 X 1,5 M12 X 1 M12 X 1,25 M12 X 1,5 M12 X 1,75 M14 X 1,25 M14 X 1,5 M14 X 2 M16 X 1,5 M16 X 2 M18 X 1,5 M18 X 2,5 M20 X 2,5 M22 X 2,5 M24 X 3
L 56 63 70 80 90 90 90 100 100 100 100 100 110 100 100 110 100 110 110 125 140 140 160
L3 5 7 8 10 13 13 15 15 15 13 13 13 18 15 15 20 15 20 17 25 25 25 30
L2 19 21 26 30 37 37 40 44 41 50 50 50 55 41 41 50 45 55 55 61 65 66 77
D 3,5 4,5 6,0 6,0 6,0 8,0 7,0 7,0 10,0 9,0 9,0 9,0 9,0 11,0 11,0 11,0 12,0 12,0 14,0 14,0 16,0 18,0 18,0
number of flutes 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 3 4 4 4 4 4 4 4
dimension standard DIN 371 DIN 371 DIN 371 DIN 371 DIN 374 DIN 371 DIN 374 DIN 374 DIN 371 DIN 374 DIN 374 DIN 374 DIN 376 DIN 374 DIN 374 DIN 376 DIN 374 DIN 376 DIN 374 DIN 376 DIN 376 DIN 376 DIN 376
class of fit 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H
NOTE: Suitable for tension/compression holders.
Shank Tolerance D mm 1–3 >3–6 >6–10 >10–18 >18–30
kennametal.com
HOLEMAKING
order # 6172970 6173002 6173004 6173010 6173016 6173018 6173024 6173026 6173028 6173052 6173054 6173056 6173058 6173062 6173064 6173066 6173069 6173111 6173113 6173117 6173133 6173139 6173145
first choice
TOOLING SYSTEMS
KSU31
MILLING
T838 • DIN 371, 374, and 376 • Form C Semi-Bottoming Chamfer • Metric • Tension/Compression Holders
tolerance h9 +0, -0,025 +0, -0,030 +0, -0,036 +0, -0,043 +0, -0,052
C113
Straight-Flute Taps for Through and Blind Holes in Short Chipping Materials
High-Performance Taps for Through-Hole and Blind-Hole Applications • Cast iron. • Cast aluminium.
C114
kennametal.com
TURNING
High-Performance Beyond™ HSS-E-PM Taps
TOOLING SYSTEMS
HOLEMAKING
MILLING
• Straight-flute design for through- and blind-hole tapping in cast iron and cast aluminium. • Higher strength and wider range of applications versus solid carbide taps. • Higher tapping speed capability and longer tool life than conventional HSS-E taps. • Can be used on either conventional or synchronous tapping machines with rigid or synchronous tap holders.
kennametal.com
C115
High-Performance Taps Beyond™ Straight-Flute HSS-E-PM Taps • Through and Blind Holes
TURNING
• KP6525 TiCN + TiN for cast iron and cast aluminium.
MILLING
T640 • DIN 371 and 376 • Form C Semi-Bottoming Chamfer • Metric • For Cast Iron and Cast Aluminium
first choice
alternate choice
order # 4035459 4035460 4035461 4035462 4035463 4035464 4035465 4035466 4035467 4035468
catalogue # T640M040X070R6HX-D1 T640M050X080R6HX-D1 T640M060X100R6HX-D1 T640M080X125R6HX-D1 T640M100X150R6HX-D1 T640M120X175R6HX-D6 T640M140X200R6HX-D6 T640M160X200R6HX-D6 T640M180X250R6HX-D6 T640M200X250R6HX-D6
D1 size M4 X 0,7 M5 X 0,8 M6 X 1 M8 X 1,25 M10 X 1,5 M12 X 1,75 M14 X 2 M16 X 2 M18 X 2,5 M20 X 2,5
L 63 70 80 90 100 110 110 110 125 140
L3 10 10 10 13 15 18 20 20 25 25
L2 21 25 30 35 39 44 52 51 58 64
D 4,5 6,0 6,0 8,0 10,0 9,0 11,0 12,0 14,0 16,0
number of flutes 3 3 4 4 4 4 4 4 4 4
dimension standard DIN 371 DIN 371 DIN 371 DIN 371 DIN 371 DIN 376 DIN 376 DIN 376 DIN 376 DIN 376
class of fit 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX
Shank Tolerance D tolerance h6 6 +0, -0,008 8–10 +0, -0,009 12–16 +0, -0,011
TOOLING SYSTEMS
HOLEMAKING
KP6525
C116
kennametal.com
High-Performance Taps Beyond Straight-Flute HSS-E-PM Taps • Blind Holes ™
TURNING
• KP6525 TiCN + TiN for cast iron and cast aluminium.
first choice
alternate choice
MILLING
T641 • DIN 371 and 376 • Form C Semi-Bottoming Chamfer • Through Coolant • Metric • For Cast Iron and Cast Aluminium
order # 4035525 4035526 4035527 4035528 4035529 4035530 4035531 4035532 4035533
catalogue # T641M050X080R6HX-D1 T641M060X100R6HX-D1 T641M080X125R6HX-D1 T641M100X150R6HX-D1 T641M120X175R6HX-D6 T641M140X200R6HX-D6 T641M160X200R6HX-D6 T641M180X250R6HX-D6 T641M200X250R6HX-D6
D1 size M5 X 0,8 M6 X 1 M8 X 1,25 M10 X 1,5 M12 X 1,75 M14 X 2 M16 X 2 M18 X 2,5 M20 X 2,5
L 70 80 90 100 110 110 110 125 140
L3 10 10 13 15 18 20 20 25 25
L2 25 30 35 39 44 52 51 58 64
D 6,0 6,0 8,0 10,0 9,0 11,0 12,0 14,0 16,0
number of flutes 3 4 4 4 4 4 4 4 4
dimension standard DIN 371 DIN 371 DIN 371 DIN 371 DIN 376 DIN 376 DIN 376 DIN 376 DIN 376
class of fit 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX
TOOLING SYSTEMS
Shank Tolerance D tolerance h6 6 +0, -0,008 8–10 +0, -0,009 12–16 +0, -0,011
HOLEMAKING
KP6525
kennametal.com
C117
High-Performance Taps Application Data
High-Performance Taps • HSS-E-PM • Metric
TURNING
Through Holes Range — m/min Material Group 1 2 3 5 1 2 3 1 2 3 2 4 1
P
M
K
N
MILLING
Blind Holes
S
Tap Style T620 T620 T620 T620 T620 T620 T620 T640 T640 T640 T640 T640 T620
Grade KP6525 KP6525 KP6525 KP6525 KM6515 KM6515 KM6515 KP6525 KP6525 KP6525 KP6525 KP6525 KM6525
min 20 17 12 12 12 9 8 27 23 19 30 7 8
Starting Value 30 25 15 15 15 12 10 35 30 25 45 10 12
Range — m/min max 45 36 20 20 20 16 13 46 39 33 59 15 18
Tap Style T630 T630 T630 T630 T630 T630 T630 T640 T640 T640 T640 T640 T630
Grade KP6525 KP6525 KP6525 KP6525 KM6515 KM6515 KM6515 KP6525 KP6525 KP6525 KP6525 KP6525 KP6525
min 14 12 8 8 8 6 5 19 16 13 21 5 6
Starting Value 21 18 11 11 11 8 7 25 21 18 32 7 8
max 32 26 14 14 14 11 9 32 27 23 41 11 13
NOTE: Increase speed by up to 25% when using coolant taps (T631 and T641).
GOtap™ • Metric
Through Holes
HOLEMAKING
Range — m/min Material Group
Tap Style
N
C118
min
Starting Value
max
Tap Style
Grade
min
KSP32 KSU31 KSP39 KSU30
15 15 7 7
1
T820
KSP32 KSP39
23 11
30 15
38 19
2
T820
KSP32 KSP39
18 11
30 18
T830, T838 T830, T838
KSP32, KSU31 KSU30, KSP39
12 7
3
T820
KSP32 KSP39
17 9
28 15
T830, T838 T830, T838
KSP32, KSU31 KSU30, KSP39
11 6
1
T820
KSP32 KSP39
14 8
23 13
T830, T838 T830, T838
KSP32, KSU31 KSU30, KSP39
9 5
3
T820
KSP32 KSP39
11 7
19 11
T830, T838 T830, T838
KSP32, KSU31 KSU30, KSP39
7 4
2
T820
KSP32 KSP39
16 9
26 15
T830, T838 T830, T838
KSP32, KSU31 KSU30, KSP39
10 6
1
T820
KSP32 KSP39
37 20
61 34
T830, T838 T830, T838
KSP32, KSU31 KSU30, KSP39
24 19
2
T820
KSP32 KSP39
30 16
50 26
T830 T830
KSP32 KSP32
20 10
4
T820
KSP32 KSP39
37 20
24 14 22 12 18 10 15 9 21 12 49 27 40 21 49 27
61 33
T830 T830
KSP32 KSU30
24 13
M
K
Grade
Range — m/min
T830 T838 T830 T838
P
TOOLING SYSTEMS
Blind Holes
Starting Value 21 21 11 11 17 10 15 8 13 7 11 6 15 8 34 19 28 15 34 19
max 30 30 15 15 24 14 22 12 18 10 15 9 21 12 39 27 40 21 49 27
kennametal.com
High-Performance Taps Drill Diameters for Tap Sizes
D mm
M 1 1,1 1,2 1,4 1,6 1,7 1,8 2 2,2 2,3 2,5 2,6 3 3,5 4 4,5 5 5,5 6 7 8 9 10 11 12 14 16 18 20 22 24 27 30 33 36 39 42 45 48 52 56 60 64 68
0,25 0,25 0,25 0,3 0,35 0,35 0,35 0,4 0,45 0,4 0,45 0,45 0,5 0,6 0,7 0,75 0,8 0,9 1 1 1,25 1,25 1,5 1,5 1,75 2 2 2,5 2,5 2,5 3 3 3,5 3,5 4 4 4,5 4,5 5 5 5,5 5,5 6 6
0,75 0,85 0,95 1,1 1,25 1,35 1,45 1,6 1,75 1,9 2,05 2,15 2,5 2,9 3,3 3,7 4,2 4,6 5 6 6,8 7,8 8,5 9,5 10,2 12 14 15,5 17,5 19,5 21 24 26,5 29,5 32 35 37,5 40,5 43 47 50,5 54,5 58 62
M 2,5 2,6 3 3,5 4 4 5 6 6 7 8 8 9 9 10 10 10 11 12 12 12 14 14 14 15 16 16 18 18 18 20 20 20 22 22 22 24 24 24 25 26 27 27 28 28 30 30 32 32 33 33 34
kennametal.com
x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
P mm
Ø mm
D mm
0,35 0,35 0,35 0,35 0,35 0,5 0,5 0,5 0,75 0,75 0,75 1 0,75 1 0,75 1 1,25 1 1 1,25 1,5 1 1,25 1,5 1 1 1,5 1 1,5 2 1 1,5 2 1 1,5 2 1 1,5 2 1,5 1,5 1,5 2 1,5 2 1,5 2 1,5 2 1,5 2 1,5
2,15 2,25 2,65 3,15 3,65 3,5 4,5 5,5 5,2 6,2 7,2 7 8,2 8 9,2 9 8,8 10 11 10,8 10,5 13 12,8 12,5 14 15 14,5 17 16,5 16 19 18,5 18 21 20,5 20 23 22,5 22 23,5 24,5 25,5 25 26,5 26 28,5 28 30,5 30 31,5 31 32,5
M 35 36 36 36 38 39 39 39 40 40 42 42 42 45 45 45 48 48 48 50 50 52 52 52 56 56 60 64 64 68 70 70 72 72 72 76 76 76 80 80 85 85 90 90 90 95 100 100 110 115 120 120
x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
P mm
Ø mm
1,5 1,5 2 3 1,5 1,5 2 3 1,5 2 1,5 2 3 1,5 2 3 1,5 2 3 1,5 2 1,5 2 3 3 4 4 3 4 4 3 4 3 4 6 3 4 6 4 6 3 4 3 4 6 6 4 6 6 3 4 6
33,5 34,5 34 33 36,5 37,5 37 36 38,5 38 40,5 40 39 43,5 43 42 46,5 46 45 48,5 48 50,5 50 49 53 52 56 61 60 64 67 66 69 68 66 73 72 70 76 74 82 81 87 86 84 89 96 94 104 112 116 114
MILLING
Ø mm
HOLEMAKING
P mm
TOOLING SYSTEMS
D mm
TURNING
MF
M
C119
Tooling Systems
Hydraulic Chucks ................................................................................................................................................ D2–D7 Shrink Fit Toolholders ....................................................................................................................................... D8–D11
TURNING
Tooling Systems
TOOLING SYSTEMS
HOLEMAKING
MILLING
Shell Mill Adaptors .......................................................................................................................................... D12–D18
kennametal.com
D1
Hydraulic Chucks HydroForce™
For any application, providing an unparalleled combination of accuracy and clamping force.
Portfolio
Accessories
Optimum performance for round-tool applications. Activation of the chuck is achieved by turning the piston screw, which pressurises the hydraulic fluid and exerts force on a thin-walled membrane along the length of the clamping bore. This highly concentric clamping force not only holds the tool shank more securely, but also produces a dampening effect that reduces vibration and helps eliminate micro-cracking on cutting edges.
HydroForce™
D2
Reducer sleeves
HydroForce Safe-Lock™ reducer sleeves with pullout protection.
kennametal.com
TURNING
HydroForce™
Diameter 20 and 32mm: Runout of 3 μm or less at 2.5x diameter overhang [6 μm for diameter 50mm].
MILLING
Highest clamping force in the industry.
Balanced G2.5 at 25.000 RPM, delivering precision.
Short projection length and 40% thicker front wall enabling high cutting parameters and optimum surface quality.
TOOLING SYSTEMS
3x higher clamping force than High-Performance Line.
HOLEMAKING
3 clamping bore sizes for all applications. 20, 32, and 50mm.
kennametal.com
D3
Hydraulic Chucks
TURNING
HydroForce™ High-Torque Line • HSK A
Metric
MILLING
CSMS HSK63A
L1
L2
L9
V
actuation wrench
wrench size actuation screw
wrench size stop screw
kg
—
90
64
41
10
170.135
5 mm
5 mm
1,54
80
100
32
51
10
170.136
6 mm
6 mm
2,25
90 100
61 71
41 51
10 10
170.135 170.136
5 mm 6 mm
5 mm 6 mm
3,38 4,29
wrench size stop screw
kg
order number
catalogue number
D1
D2
D21
5520975
HSK63AHCTHT20090M
20
53
6048237
HSK63AHCTHT32100M
32
65
5520976 5520977
HSK100AHCTHT20090M HSK100AHCTHT32100M
20 32
65 80
— —
HSK100A
NOTE: Do not overtorque actuation screw. Tighten by hand until stop is felt. Supplied with stop screw. Actuation wrench must be ordered separately. For diameter D1 32mm, use an L-shape Allen wrench with side length of approximately 200mm.
HOLEMAKING
HydroForce™ High-Torque Line • BT AD
TOOLING SYSTEMS
Metric
CSMS BT40
order number
catalogue number
D1
D2
D21
L1
L2
L9
V
actuation wrench
wrench size actuation screw
5520971
BT40HCTHT20070M
20
58
—
70
43
41
10
170.135
5 mm
5 mm
1,67
6048257
BT40HCTHT32080M
32
80
—
80
80
51
10
170.136
6 mm
6 mm
2,31
5520972
BT50HCTHT32090M
32
80
—
90
52
51
10
170.136
6 mm
6 mm
5,08
BT50
NOTE: Do not overtorque actuation screw. Tighten by hand until stop is felt. Supplied with stop screw. Actuation wrench must be ordered separately. For diameter D1 32mm, use an L-shape Allen wrench with side length of approximately 200mm.
D4
kennametal.com
Hydraulic Chucks HydroForce High-Torque Line • BTKV AD
TURNING
™
CSMS BTKV40
order number
catalogue number
D1
D2
L1
L1FC
L2
L9
V
actuation wrench
wrench size actuation screw
wrench size stop screw
kg
5520993
BTKV40HCTHT20070M
20
58
70
69
43
41
10
170.135
5 mm
5 mm
1,68
6048259
BTKV40HCTHT32080M
32
80
80
79
79
51
10
170.136
6 mm
6 mm
2,32
5520994
BTKV50HCTHT32090M
32
80
90
89
52
51
10
170.136
6 mm
6 mm
5,13
BTKV50
MILLING
Metric
NOTE: Do not overtorque actuation screw. Tighten by hand until stop is felt. Supplied with stop screw. Actuation wrench must be ordered separately. For diameter D1 32mm, use an L-shape Allen wrench with side length of approximately 200mm.
HOLEMAKING
HydroForce™ High-Torque Line • DV AD
CSMS DV40
order number
catalogue number
D1
D2
L1
L2
L9
V
actuation wrench
wrench size actuation screw
wrench size stop screw
kg
5520973
DV40HCTHT20070M
20
58
70
51
41
10
170.135
5 mm
5 mm
1,58
6048255
DV40HCTHT32080M
32
80
80
80
51
10
170.136
6 mm
6 mm
2,31
5520974
DV50HCTHT32080M
32
80
80
61
51
10
170.136
6 mm
6 mm
4,45
DV50
NOTE: Do not overtorque actuation screw. Tighten by hand until stop is felt. Supplied with stop screw. Actuation wrench must be ordered separately. For diameter D1 32mm, use an L-shape Allen wrench with side length of approximately 200mm.
kennametal.com
D5
TOOLING SYSTEMS
Metric
Hydraulic Chucks HydroForce™ SAFE- OCK® Reducer Sleeves
• One-piece design with slot configuration to seal coolant. • Cutting tool must be cylindrical and have the Safe-Lock™ grooves on the shank. • Sleeve must be screwed completely into the hydraulic chuck until shoulder mates against the hydraulic chuck front face.
TURNING
• Cutting tool shank holding requirement at least to L9 dimension.
Metric
MILLING
order number 5998607 5998608 5998609 5998610 5998751
catalogue number 32MHCSFC120M 32MHCSFC140M 32MHCSFC160M 32MHCSFC200M 32MHCSFC250M
D1 12 14 16 20 25
D 32 32 32 32 32
D2 36 36 36 36 36
L1 2,5 2,5 2,5 2,5 2,5
L9 41 41 44 46 47
V 4 4 4 4 4
G3X M12 M12 M12 M12 M12
G2 M6 M6 M6 M6 M6
WF 32 32 32 32 32
TOOLING SYSTEMS
HOLEMAKING
NOTE: Inserting the cutting tool less than the gripping length (L9) of the sleeve can permanently damage the sleeve and hydraulic chuck. Recommended to clean coolant holes periodically with air.
D6
kennametal.com
Hydraulic Chucks Reducer Sleeves
• One-piece design with slot configuration to seal coolant. • Cutting tool must be cylindrical and have a through hole when using coolant. • Sleeve must be inserted completely into the hydraulic chuck until shoulder mates against the hydraulic chuck front face.
TURNING
• Cutting tools must be in full contact with the sleeve bore length (L9).
Metric with Metric Bores
CSMS
order number
catalogue number
D1
D
D2
L1
L9
LS
3026648 3026649 3026650 3026651 3026652 3026653 3026654 3026655 3026656 3026657 3026658 3026659 3026660 3026661
20MHC030M 20MHC040M 20MHC050M 20MHC060M 20MHC070M 20MHC080M 20MHC090M 20MHC100M 20MHC110M 20MHC120M 20MHC130M 20MHC140M 20MHC150M 20MHC160M
3 4 5 6 7 8 9 10 11 12 13 14 15 16
20 20 20 20 20 20 20 20 20 20 20 20 20 20
25 25 25 25 25 25 25 25 25 25 25 25 25 25
4 4 4 4 4 4 4 4 4 4 4 4 4 4
28 28 28 36 37 37 38 40 40 45 45 45 45 48
50 50 50 50 50 50 50 50 50 50 50 50 50 50
3026675 3026676 3026677 3026678 3026679 3026680 3026681 3026682 3026683 3026684 3026685 3026686 3026687 3026691 3026688 3026689 3026690
32MHC060M 32MHC070M 32MHC080M 32MHC090M 32MHC100M 32MHC110M 32MHC120M 32MHC130M 32MHC140M 32MHC150M 32MHC160M 32MHC170M 32MHC180M 32MHC190M 32MHC200M 32MHC220M 32MHC250M
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 25
32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32
36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
37 37 37 37 40 41 45 45 46 46 48 48 49 49 50 51 57
60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60
MILLING
20M
TOOLING SYSTEMS
HOLEMAKING
32M
NOTE: Inserting the cutting tool less than the full gripping length (L9) of the sleeve can permanently damage the sleeve and hydraulic chuck. Full length of the gripping bore needs to be maintained to achieve maximum accuracy, safety, and coolant sealing feature.
kennametal.com
D7
Shrink Fit Toolholders
ERICKSON™ Shrink Fit toolholders allow for high-precision, high productivity machining in demanding conditions while providing optimum value. They offer stability and low runout, leading to excellent surface finish, dimensional accuracy, and lower overall production times.
D8
• Broad selection of back end connection types (HSK63A, HSK100A, BT40, BT50, and PSC63). • Balanced to G2.5 @ 25,000 RPM. • Compatible with steel and carbide shanks. • Runout accuracy <3 μm at 3 x D for extended tool life and consistent surface finishing. • Through coolant capability.
kennametal.com
Shrink Fit Toolholders
TURNING
HSK63A Shank Tools
order number catalogue number D1 6199621 HSK63ATTGL03080M 3 6199622 HSK63ATTGL04080M 4 6199623 HSK63ATTGL06080M 6 6199624 HSK63ATTGL08080M 8 6199625 HSK63ATTGL10085M 10 6199626 HSK63ATTGL12090M 12 6199627 HSK63ATTGL14090M 14 6199628 HSK63ATTGL16095M 16 6199629 HSK63ATTGL18095M 18 6199630 HSK63ATTGL20100M 20 6199631 HSK63ATTGL25115M 25 NOTE: For technical information, visit kennametal.com.
D2 10 10 21 21 24 24 27 27 33 33 44
D21 — — 27 27 32 32 34 34 42 42 53
L1 80 80 80 80 85 90 90 95 95 100 115
L2 54 54 54 54 59 64 64 69 69 74 89
L9 — — 26 26 32 37 37 40 40 42 48
V — — 10 10 10 10 10 10 10 10 10
stop screw — — TTSS05014M TTSS06014M TTSS08014M TTSS10014M TTSS10014M TTSS12014M TTSS12014M TTSS16014M TTSS16014M
wrench size stop screw — — 2.5 mm 3 mm 4 mm 5 mm 5 mm 6 mm 6 mm 8 mm 8 mm
kg 0,71 0,71 0,84 0,83 0,91 0,93 0,98 1,00 1,17 1,20 1,78
MILLING
TTGL • Metric
HOLEMAKING
HSK100A Shank Tools
order number 6201850 6201871 6201872 6201873 6201874 6201875 6201876 6201877 6201878
catalogue number HSK100ATTGL06085M HSK100ATTGL08085M HSK100ATTGL10090M HSK100ATTGL12095M HSK100ATTGL14095M HSK100ATTGL16100M HSK100ATTGL18100M HSK100ATTGL20105M HSK100ATTGL25115M
D1 6 8 10 12 14 16 18 20 25
D2 21 21 24 24 27 27 33 33 44
D21 27 27 32 32 34 34 42 42 53
L1 85 85 90 95 95 100 100 105 115
L2 56 56 61 66 66 71 71 76 86
L9 26 26 32 37 37 40 40 42 48
V 10 10 10 10 10 10 10 10 10
stop screw TTSS05014M TTSS06014M TTSS08014M TTSS10014M TTSS10014M TTSS12014M TTSS12014M TTSS16014M TTSS16014M
wrench size stop screw 2.5 mm 3 mm 4 mm 5 mm 5 mm 6 mm 6 mm 8 mm 8 mm
kg 2,20 2,20 2,28 2,30 2,35 2,37 2,55 2,58 3,11
NOTE: For technical information, visit kennametal.com.
kennametal.com
D9
TOOLING SYSTEMS
TTGL • Metric
Shrink Fit Toolholders
TURNING
BT40 Shank Tools
V
MILLING
TTGL • Metric
order number 6201779 6201780 6201831 6201832 6201834 6201835 6201836 6201837 6201838
catalogue number BT40TTGL06090M BT40TTGL08090M BT40TTGL10090M BT40TTGL12090M BT40TTGL14090M BT40TTGL16090M BT40TTGL18090M BT40TTGL20090M BT40TTGL25100M
D1 6 8 10 12 14 16 18 20 25
D2 21 21 24 24 27 27 33 33 44
D21 27 27 32 32 34 34 42 42 53
L1 90 90 90 90 90 90 90 90 100
L2 63 63 63 63 63 63 63 63 73
L9 26 26 32 37 37 40 40 42 48
V 10 10 10 10 10 10 10 10 10
stop screw TTSS05014M TTSS06014M TTSS08014M TTSS10014M TTSS10014M TTSS12014M TTSS12014M TTSS16014M TTSS16014M
wrench size stop screw 2.5 mm 3 mm 4 mm 5 mm 5 mm 6 mm 6 mm 8 mm 8 mm
kg 1,23 1,23 1,29 1,28 1,33 1,30 1,46 1,43 1,88
D21 27 27 32 32 34 34 42 42 53
L1 100 100 100 100 100 100 100 100 100
L2 62 62 62 62 62 62 62 62 62
L9 26 26 32 37 37 40 40 42 48
V 10 10 10 10 10 10 10 10 10
stop screw TTSS05014M TTSS06014M TTSS08014M TTSS10014M TTSS10014M TTSS12014M TTSS12014M TTSS16014M TTSS16014M
wrench size stop screw 2.5 mm 3 mm 4 mm 5 mm 5 mm 6 mm 6 mm 8 mm 8 mm
kg 3,91 3,91 3,97 3,95 4,00 3,98 4,13 4,10 4,37
NOTE: For technical information, visit kennametal.com.
HOLEMAKING
BT50 Shank Tools
V
TOOLING SYSTEMS
TTGL • Metric
order number 6201430 6201441 6201442 6201443 6201444 6201445 6201446 6201447 6201448
catalogue number BT50TTGL06100M BT50TTGL08100M BT50TTGL10100M BT50TTGL12100M BT50TTGL14100M BT50TTGL16100M BT50TTGL18100M BT50TTGL20100M BT50TTGL25100M
D1 6 8 10 12 14 16 18 20 25
D2 21 21 24 24 27 27 33 33 44
NOTE: For technical information, visit kennametal.com.
D10
kennametal.com
Shrink Fit Toolholders
TURNING
DV40 Shank Tools
order number 6201356 6201357 6201358 6201359 6201360 6201421 6201424 6201425 6201426
catalogue number DV40TTGL06080M DV40TTGL08080M DV40TTGL10080M DV40TTGL12080M DV40TTGL14080M DV40TTGL16080M DV40TTGL18080M DV40TTGL20080M DV40TTGL25100M
D1 6 8 10 12 14 16 18 20 25
D2 21 21 24 24 27 27 33 33 44
D21 27 27 32 32 34 34 42 42 53
L1 80 80 80 80 80 80 80 80 100
L2 61 61 61 61 61 61 61 61 81
L9 26 26 32 37 37 40 40 42 48
V 10 10 10 10 10 10 10 10 10
stop screw TTSS05014M TTSS06014M TTSS08014M TTSS10014M TTSS10014M TTSS12014M TTSS12014M TTSS16014M TTSS16014M
wrench size stop screw 2.5 mm 3 mm 4 mm 5 mm 5 mm 6 mm 6 mm 8 mm 8 mm
kg 1,06 1,05 1,07 1,10 1,15 1,13 1,27 1,24 1,80
MILLING
TTGL • Metric
NOTE: For technical information, visit kennametal.com.
HOLEMAKING
DV50 Shank Tools
order number 6201839 6201840 6201841 6201842 6201843 6201844 6201845 6201846 6201847
catalogue number DV50TTGL06080M DV50TTGL08080M DV50TTGL10080M DV50TTGL12080M DV50TTGL14080M DV50TTGL16080M DV50TTGL18080M DV50TTGL20080M DV50TTGL25100M
D1 6 8 10 12 14 16 18 20 25
D2 21 21 24 24 27 27 33 33 44
D21 27 27 32 32 34 34 42 42 53
L1 80 80 80 80 80 80 80 80 100
L2 61 61 61 61 61 61 61 61 81
L9 26 26 32 37 37 40 40 42 48
V 10 10 10 10 10 10 10 10 10
stop screw TTSS05014M TTSS06014M TTSS08014M TTSS10014M TTSS10014M TTSS12014M TTSS12014M TTSS16014M TTSS16014M
wrench size stop screw 2.5 mm 3 mm 4 mm 5 mm 5 mm 6 mm 6 mm 8 mm 8 mm
kg 2,89 2,89 2,95 2,93 2,98 2,96 3,10 3,08 3,68
NOTE: For technical information, visit kennametal.com.
kennametal.com
D11
TOOLING SYSTEMS
TTGL • Metric
Shell Mill Adaptors with Through Coolant
Through coolant shell mill adaptors are designed to deliver coolant directly to the cutting edge where it is most effective in extending insert life. Through coolant shell mill adaptors are capable of high-pressure/high-volume coolant supplies, which are perfect for high-performance milling and lowering overall manufacturing costs.
D12
• Broad selection of back end connection types: HSK63A, HSK100A, DV40, DV50, BT30, BT40, and BT50. • Coolant design for maximum coolant flow channeled directly to the cutting edge or through the centre of the tool. • Expanded range of smaller mounting diameters defined by “SM2” in the catalogue numbers to support high-performance smaller diameter milling cutters. • Drive keys upgraded to high-strength material, allowing for high torque capability. • Supplied with drive keys and locking screws.
kennametal.com
Shell Mill Adaptors with Through Coolant
TURNING
HSK63A Shank Tools
order number 3872681 3872683 3872685 3872686
catalogue number HSK63ASMC16050M HSK63ASMC22050M HSK63ASMC22100M HSK63ASMC22160M
D1 16 22 22 22
D2 44 49 49 49
L1 50 50 100 160
lock screw MS1294 MS1234 MS1234 MS1234
lock screw maximum torque (Nm) 45 60 60 60
drive key KDK16M KDK22M KDK22M KDK22M
wrench size lock screw 6 mm 8 mm 8 mm 8 mm
kg 0,95 1,05 1,77 2,63
MILLING
SMC Cap MM-HSK Form A
HOLEMAKING
NOTE: Do not overtighten lock screw. Supplied with lock screw and drive keys. Lock screw wrench not included.
order number 3872687 3872688 3872690 3872691 3872693
catalogue number HSK63ASMC27060M HSK63ASMC27100M HSK63ASMC32060M HSK63ASMC32100M HSK63ASMC40060M
D1 27 27 32 32 40
D2 60 60 78 78 89
D4 — — — — 67
G1 — — — — M12X1.75
L1 60 100 60 100 60
lock screw KLSS27M KLSS27M KLSS32M KLSS32M KLSS40M
lock screw maximum torque (Nm) 80 80 95 95 100
drive key KDK27M KDK27M KDK32M KDK32M KDK40M
wrench size lock screw 10 mm 10 mm 14 mm 14 mm 17 mm
kg 1,42 2,11 1,77 2,59 2,14
NOTE: Do not overtighten lock screw. Supplied with lock screw and drive keys. Lock screw wrench not included.
kennametal.com
D13
TOOLING SYSTEMS
SMC Lock MM-HSK Form A
Shell Mill Adaptors with Through Coolant
TURNING
HSK100A Shank Tools
order number 3872498
catalogue number HSK100ASMC16160M
D1 16
D2 44
L1 160
lock screw MS1294
lock screw maximum torque (Nm) 45
drive key KDK16M
wrench size lock screw 6 mm
kg 3,48
NOTE: Do not overtighten lock screw. Supplied with lock screw and drive keys. Lock screw wrench not included.
HOLEMAKING
MILLING
SMC Cap MM-HSK Form A
TOOLING SYSTEMS
SMC Lock MM-HSK Form A
order number 3872503 3872504
catalogue number HSK100ASMC27100M HSK100ASMC27160M
D1 27 27
D2 60 60
D4 — —
G1 — —
L1 100 160
lock screw KLSS27M KLSS27M
lock screw maximum torque (Nm) 80 80
drive key KDK27M KDK27M
wrench size lock screw 10 mm 10 mm
kg 3,65 4,93
3872505 3872510 3872514
HSK100ASMC32050M HSK100ASMC40160M HSK100ASMC60070M
32 40 60
78 89 129
— 67 102
— M12X1.75 M16X2
50 160 70
KLSS32M KLSS40M —
95 100 95
KDK32M KDK40M KDK60M
14 mm 17 mm —
3,00 8,14 5,53
NOTE: Do not overtighten lock screw. Supplied with lock screw and drive keys. Lock screw wrench not included.
D14
kennametal.com
Shell Mill Adaptors with Through Coolant
TURNING
BT40 Shank Tools
order number 3752244 3752245
catalogue number BT40BSMC27055M BT40BSMC27100M
D1 27 27
D2 60 60
L1 55 100
lock screw KLSS27M KLSS27M
lock screw maximum torque (Nm) 80 80
drive key KDK22M KDK22M
wrench size lock screw 10 mm 10 mm
kg 1,68 2,63
drive key KDK16M KDK16M
wrench size lock screw 6 mm 6 mm
kg 1,16 1,37
KDK22SM2M KDK22SM2M KDK22M
8 mm 8 mm 8 mm
1,30 1,75 2,03
MILLING
SMC Lock MM-BT Form B/AD
HOLEMAKING
NOTE: Do not overtighten lock screw. Supplied with lock screw and drive keys. Lock screw wrench not included.
order number 3752232 3752234
catalogue number BT40BSM2C16050M BT40BSM2C16075M
D1 16 16
D2 38 38
L1 50 75
L2 23 48
lock screw MS1294 MS1294
lock screw maximum torque (Nm) 45 45
3752238 3752241 3752239
BT40BSM2C22055M BT40BSM2C22100M BT40BSMC22100M
22 22 22
42 42 49
55 100 100
28 73 73
MS1234 MS1234 MS1234
95 95 95
NOTE: Do not overtighten lock screw. Supplied with lock screw and drive keys. Lock screw wrench not included.
kennametal.com
D15
TOOLING SYSTEMS
SMC Cap MM-BT Form B/AD
Shell Mill Adaptors with Through Coolant
TURNING
BT50 Shank Tools
MILLING
SMC Cap MM-BT Form B/AD
order number 3750034 3750038 3750040
catalogue number BT50BSM2C16100M BT50BSM2C22045M BT50BSM2C22100M
D1 16 22 22
D2 38 42 42
L1 100 45 100
L2 62 7 62
lock screw MS1294 MS1234 MS1234
lock screw maximum torque (Nm) 45 95 95
drive key KDK16M KDK22SM2M KDK22SM2M
wrench size lock screw 6 mm 8 mm 8 mm
kg 4,04 3,63 4,12
drive key KDK27M KDK27M KDK32M KDK32M
kg 3,76 4,86 3,94 5,87
HOLEMAKING
NOTE: Do not overtighten lock screw. Supplied with lock screw and drive keys. Lock screw wrench not included.
TOOLING SYSTEMS
SMC Lock MM-BT Form B/AD
order number 3750043 3750044 3750046 3750047
catalogue number BT50BSMC27045M BT50BSMC27100M BT50BSMC32045M BT50BSMC32100M
D1 27 27 32 32
D2 60 60 78 78
D4 — — — —
G1 — — — —
L1 45 100 45 100
lock screw KLSS27M KLSS27M KLSS32M KLSS32M
lock screw maximum torque (Nm) 80 80 95 95
NOTE: Do not overtighten lock screw. Supplied with lock screw and drive keys. Lock screw wrench not included.
D16
kennametal.com
Shell Mill Adaptors with Through Coolant
TURNING
DV40 Shank Tools
order number 3767816 3767818 3767820 3767822 3767819 3767821
catalogue number DV40BSM2C16035M DV40BSM2C16100M DV40BSM2C22035M DV40BSM2C22100M DV40BSMC22035M DV40BSMC22100M
D1 16 16 22 22 22 22
D2 38 38 42 42 49 49
L1 35 100 35 100 35 100
lock screw MS1294 MS1294 MS1234 MS1234 MS1234 MS1234
lock screw maximum torque (Nm) 45 45 95 95 95 95
drive key KDK16M KDK16M KDK22SM2M KDK22SM2M KDK22M KDK22M
wrench size lock screw 6 mm 6 mm 8 mm 8 mm 8 mm 8 mm
kg 0,96 1,49 1,00 1,65 1,06 1,81
MILLING
SMC Cap MM-DV Form B/AD
HOLEMAKING
NOTE: Do not overtighten lock screw. Supplied with lock screw and drive keys. Lock screw wrench not included.
order number 3767833 3767835
catalogue number DV40BSMC27035M DV40BSMC32050M
D1 27 32
D2 50,0 78,0
L1 35 50
G1 — —
D4 — —
lock screw KLSS27M KLSS32M
lock screw maximum torque (Nm) 80 95
drive key SMK27M KDK32M
wrench size lock screw 10 mm 14 mm
kg 1,14 1,77
NOTE: Do not overtighten lock screw. Supplied with lock screw and drive keys. Lock screw wrench not included.
kennametal.com
D17
TOOLING SYSTEMS
SMC Lock MM-DV Form B/AD
Shell Mill Adaptors with Through Coolant
TURNING
DV50 Shank Tools
MILLING
SMC Cap MM-DV Form B/AD
order number 3767846 3767847
catalogue number DV50BSM2C22100M DV50BSMC22150M
D1 22 22
D2 42 49
L1 100 150
lock screw MS1234 MS1234
lock screw maximum torque (Nm) 95 95
drive key KDK22SM2M KDK22M
wrench size lock screw 8 mm 8 mm
kg 3,31 4,26
HOLEMAKING
NOTE: Do not overtighten lock screw. Supplied with lock screw and drive keys. Lock screw wrench not included.
TOOLING SYSTEMS
SMC Lock MM-DV Form B/AD
order number 3767849 3767853 3767855 3767856
catalogue number DV50BSMC27035M DV50BSMC32100M DV50BSMC40050M DV50BSMC40100M
D1 27 32 40 40
D2 60,0 78,0 89,3 89,3
L1 35 100 50 100
G1 — — M12X1.75 M12X1.75
D4 — — 66,7 66,7
lock screw KLSS27M KLSS32M KLSS40M KLSS40M
lock screw maximum torque (Nm) 80 95 100 100
drive key KDK27M KDK32M KDK40M KDK40M
wrench size lock screw 10 mm 14 mm 17 mm 17 mm
kg 2,98 5,17 4,18 5,76
NOTE: Do not overtighten lock screw. Supplied with lock screw and drive keys. Lock screw wrench not included.
D18
kennametal.com
KNOW-HOW IS THE KEY TO SUCCESS! The key to being successful and abreast with competition is “Technical Training”.
You will learn all about cost reduction, quality and efficiency improvement, competitiveness, and state-of-the-art processing techniques. This goes hand-in-hand with increasing digitization.
TRAINING CONTENTS
TRAINING SCHEDULE & REGISTRATION
INFORMATION ABOUT OUR COURSE
• Drilling, turning, and internal machining
Two-day courses — online, at your
Information about our courses can
• Milling with indexable inserts
site or at our Kennametal Centers
be found at: kennametal.com
• Fundamentals of materials science
in the EMEA region
and cutting materials • Milling with solid carbide tools • Fundamentals of metalworking • Tapping and tap forming • Reaming process • Insert failure analysis
Participants: Training location: Language:
max. 15–25 In local country. Please contact us for further information In local language
WEBINARS & E-LEARNING Join our webinars & e-learnings! Different topics, different languages.
CONTACT DETAILS HOW TO FIND US: We offer technical training in the following countries: Kennametal Shared Services GmbH Technology Center Europe Wehlauer Straße 73 D-90766 Fürth Tel.: +49 911 / 97 35 299 E-Mail: de-knowledge.center@kennametal.com
kennametal.com
Austria, Benelux, Czech Republic, Denmark, France, Germany, Italy, Poland, Portugal, Romania, Russia, Slovakia, Spain, Switzerland, Turkey, and the UK. The training will be held in the local language. Contact us by email or phone.
Overview Wrenches Screwdrivers, Bits, Torque Wrench, and Bit Drivers
NOTE: Kennametal screw drivers, bits, torque wrenches, and bit drivers can be ordered separately, if needed.
drive size hex 1,5 hex 2,0 hex 2,5 hex 3,0 hex 3,5 hex 3,5/Torx 15,0 hex 4,0/Torx 15,0 hex 4,0 hex 5,0 hex 6,0 hex 8,0 hex 9,0 hex 10,0 hex 12,0 hex 5/64 hex 3/32 hex 7/64 hex 1/8 hex 5/32 hex 3/16 hex 7/32 Torx 5 Torx 6 Torx 7 Torx 8 Torx 9 Torx 10 Torx 10/15 Torx 15 Torx 15 Torx 20 Torx 25 Torx 25 Torx 27 Torx 30 Torx 40 Torx 45 Torx Plus 7 Torx Plus 8 Torx Plus 9 Torx Plus 10 Torx Plus 15 Torx Plus 20 Torx Plus 25 Torx Plus 27 Torx Plus 30
E2
1/4" bit 25mm length — — 170.179 170.180 — — — 170.181 — — — — — — — — — — — — — — BT6 BT7 BT8 BT9 BT10 — 170.182 — 170.176 — — 170.256 — — — — — — — — — BT25IP BT27IP —
order number — — 1138851 1150198 — — — 1138857 — — — — — — — — — — — — — — 1962981 1963853 1963855 1963854 1963856 — 2261642 — 1138822 — — 1984243 — — — — — — — — — 2244316 2244317 —
1/4" bit extended length — — — BTQSW3L90 — — — — — — — — — — — — — — — — — — — — — — — — 170.177 BTQT15L90 BTQT20L90 170.259 BTQT25L90 170.257 — — — — — — — BTQTP15L90 BTQTP20L90 BTQTP25L90 BTE27IP —
order number — — — 6205876 — — — — — — — — — — — — — — — — — — — — — — — — 1138829 6205877 6205878 1994579 6205879 1985840 — — — — — — — 6205880 6205891 6205892 2244319 —
screw driver 170.270 170.222 170.224 170.225 — — — 170.226 — — 170.229 — — — — — — — — — — — DT6 DT7 DT8 DT9 DT10 — DT15 — — — — — — — — DT7IP DT8IP DT9IP DT10IP DT15IP DT20IP DT25IP — DT30IP
order number 1126021 1191006 1138870 1138879 — — — 1191007 — — 1191010 — — — — — — — — — — — 1022463 1022485 1022487 1022489 1022491 — 1022493 — — — — — — — — 3644073 2388424 2269913 2388425 2269914 2388427 2269915 — 2388426
Flag-Type Screw Driver — — — — — FT1535 FT154 — — — — — — — — — — — — — — FT5 FT6 FT7 FT8 FT9 FT10 FT1015 FT15 — FT20 — — — — — — — — — — — — — — —
order number — — — — — 1021609 1021611 — — — — — — — — — — — — — — 1021589 1126361 1021591 1021593 1020533 1099651 1099652 1021605 — 1021607 — — — — — — — — — — — — — — —
Allen key 170.000 170.001 170.002 170.003 — — — 170.004 170.005 170.006 170.008 170.009 — — — — — — — — — KT5 KT6 KT7 KT8 KT9 KT10 — KT15 — KT20 KT25 — KT27 KT30 — KT45 — K8IP K9IP K10IP K15IP K20IP K25IP K27IP K30IP
order number 1138273 1138280 1138297 1138307 — — — 1138315 1138323 1138331 1135984 2272577 — — — — — — — — — 1099677 1022691 1022693 1022695 1022697 1022699 — 1022701 — 1022703 1022725 — 1022727 1099676 — 1018227 — 2388488 1985786 2388489 1867353 2388491 2050113 1985787 2388490
T-Handle Screw Driver — — — THW3M THW35M — — THW4M 170.135 170.136 — — — — KW078 KW093 KW109 — KW156 KW187 — — — — — — — — TT15 — TT20 TT25 — — TT30 — — — TTP8 TTP9 TTP10 TTP15 TTP20 TTP25 TTP27 —
order number — — — 2229285 1931555 — — 1931556 1138748 1138755 — — — — 1022575 1022581 1022537 — 1022565 1022579 — — — — — — — — 1022315 — 1022317 1022519 — — 1022521 — — — 1931553 1985792 2504383 1931554 1994291 4064258 1985793 —
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Overview Wrenches Screwdrivers, Bits, Torque Wrench, and Bit Drivers
Torque-Controlled Wrenches • 0,6–5,4 Nm (5.3–47.8 in. lbs.)
Order Number 3641463 3641464 3641465 3641466 3641467 3641468 3641469 3641470 3641471 3641472 3641473 3641474 3641475 3641476 3641477 3641478 3641479 3641481 3641480
Catalogue Number DTQ0615 DTQ1530 DTQ3054 BTQT6 BTQT7 BTQT8 BTQT9 BTQT10 BTQT15 BTQT20 BTQT25 BTQ6IP BTQ7IP BTQ8IP BTQ9IP BTQ10IP BTQ15IP BTQW3M DTQCAP
Drive Size — — — T6 T7 T8 T9 T10 T15 T20 T25 Torx Plus 6 Torx Plus 7 Torx Plus 8 Torx Plus 9 Torx Plus 10 Torx Plus 15 hex 3mm —
Description Torque Control Wrench Handle 0.6–1.5 Nm Torque Control Wrench Handle 1.5–3.0 Nm Torque Control Wrench Handle 3.0–5.4 Nm Blade for screw driver Blade for screw driver Blade for screw driver Blade for screw driver Blade for screw driver Blade for screw driver Blade for screw driver Blade for screw driver Blade for screw driver Blade for screw driver Blade for screw driver Blade for screw driver Blade for screw driver Blade for screw driver Blade for screw driver Cover Cap
Torque-Controlled Wrenches • 5–14 Nm (3.7–10.3 in. lbs.)
Order Number 6197561 6205876 6205877 6205878 6205879 6205880 6205891 6205892
Catalogue Number DTQ50140 BTQSW3L90 BTQT15L90 BTQT20L90 BTQT25L90 BTQTP15L90 BTQTP20L90 BTQTP25L90
Drive Size hex 1/4" hex 3mm T15 T20 T25 Torx Plus 15 Torx Plus 20 Torx Plus 25
Description T-handle torque wrench, adjustable 5–14 Nm Bit Hex 3mm L = 90mm Bit Torx 15 L = 90mm Bit Torx 20 L = 90mm Bit Torx 25 L = 90mm Bit Torx Plus 15 L = 90mm Bit Torx Plus 20 L = 90mm Bit Torx Plus 25 L = 90mm
Catalogue Number DRIVER
Drive Size hex 1/4"
Description Bit Adaptor suitable for standard and extended length 1/4" drive bits
Bit Adaptor
Order Number 1963869
kennametal.com
E3
Informational Icons Guide
Turning Icons
Through Coolant
Turning
Profiling
Facing
Chamfering
Back Boring
Grooving
Cut-Off
I.D. Turning
I.D. Chamfering
I.D. Facing
I.D. Grooving
I.D. Face Grooving
Deep Grooving
Counterboring
Spiral Circular
Face Milling
Helical Milling
Plunge Milling
Plunge Milling: Ball Nose
Ramping: Blank
Slotting: Square End
Side Milling/ Shoulder Milling: Square End
Side Milling/ Shoulder Milling: Eased Chamfer
Slotting: Shoulder
3D Profiling with Square End Mill
Pocketing
Shank: Cylindrical Plain
Shank: Cylindrical Weldon®
Shank: Cylindrical Weldon 2 Flat
Shank: Screw-On
Shell Mill Shank
Milling: Through Coolant
Indexable Milling Icons
E4
kennametal.com
Informational Icons Guide
Solid End Milling Icons
Plunge Milling
Plunge Milling: Ball Nose
Ramping: Blank
Ramping: Up to 3º
Slotting: Ball Nose
Slotting: Ball Nose with AP Dimensions
Slotting: Square End
Slotting: Square End with AP Dimension
Trochoidal Milling
Side Milling/Shoulder Milling: Ball Nose
Side Milling/ Shoulder Milling: Ball Nose with AE/AP Dimensions
Side Milling/ Shoulder Milling: Square End
Side Milling/ Shoulder Milling: Square End with AE/AP Dimensions
3D Profiling
Corner Style: Ball Nose
Corner Style: Corner Chamfer
Corner Style: Corner Radius
Corner Style: Square End
Shank: Cylindrical Plain
Shank: Cylindrical Weldon®
Shank: Safe-Lock™
Duo-Lock™ Connection
Helix Angle: 20º
Helix Angle: 30º
Helix Angle: 38º
Helix Angle: 43º
Helix Angle: 45º
Helix Angle: 37º/39º
Balance (G 2.5/25,000)
DIN Number 6527
DIN Number 6528
Through Coolant
Tool Dimensions: Flute Configuration: X (Variable)
Tool Dimensions: Flute Configuration: 2
Tool Dimensions: Flute Configuration: 3
Tool Dimensions: Flute Configuration: 4
Tool Dimensions: Flute Configuration: 5
Tool Dimensions: Flute Configuration: 6
kennametal.com
E5
Informational Icons Guide
Holemaking Icons
E6
Drilling
Drilling: Inclined Entry
Drilling: Inclined Exit
Drilling: Exit Offset
Drilling: Stacked Plates
Drilling: Convex
Drilling: Blind Hole
Drilling: Chain
Drilling: Cross Hole
Drilling: Half Cylinder
Drilling: Corner Drilling 45°
Drilling Depth: 3xD
Drilling Depth: 5xD
Drilling Depth: 7xD
Drilling Depth: 8xD
Drilling Depth: 10 x D
Shank: Cylindrical Plain h6
Shank: Cylindrical Whistle Notch 2°
Shank: Cylindrical Whistle Notch with Drive and Flange
Helix Angle: 30º
DIN Number 6537
DIN Number 6535
Drilling: No Coolant
Through Coolant: Radial: Drilling
Through Coolant: Radial: Indexable Drilling
Flood Coolant: Drilling
Through Coolant: MQL (Minimum Quantity Lubricant): Drilling
Tool Dimensions: 2 Flute/2 Margin/ Coolant
Tool Dimensions: 2 Flute/2 Margin/ No Coolant
Tool Dimensions: 2 Flute/4 Margin/ Coolant
kennametal.com
Informational Icons Guide
Tapping Icons HSS-E: High-Speed Steel with Cobalt Alloy for Materials with Higher Hardness
HSS-E-PM: High-Speed Steel with Cobalt Alloy for Materials with Higher Hardness (PM = Powder Metal Steel)
Plug Chamfer Form B (3–5)
Tapping Helix Angle: 0º
Tapping: Through Hole
Tapping: Blind Hole
Threading: Blind Hole
Square Shank
Chamfer Form C (2–3)
Chamfer Form D (3.5–5)
Tapping Helix Angle: L15º
Tapping Helix Angle: 45º
Multipurpose Taps: Spiral Point
Tension/ Compression
DIN Number 371
DIN Number 374
DIN Number 376
Flood Coolant: Tapping
Through Coolant: Axial: Tapping
Manufacturer’s Specs: ISO 2
Manufacturer’s Specs: ISO 3
Class of Fit: 6H
Class of Fit: 6HX
Class of Fit: 6G
ISO Metric Coarse Thread
Shank: Cylindrical Weldon® h6
Shank: Cylindrical Whistle Notch h6
Shank: SK BT JIS B 6339
Shank: SK DV DIN 69871
Shank: Shell Mill
Shank: Safe-Lock™ h6
3–5
ISO Metric Fine Thread
Tooling Systems Icons Shank: Cylindrical Plain h6
Shank — SK BT Taper Face Contact
Shank — HSK DIN 69893 Form A
Shank — HSK DIN 69893 Form A
Axial Adjustments: End
Balanced-by-Design
Balance G 2.5/25,000
Accuracy — 3μm or Less
Drilling — Through Coolant
Milling — Through Coolant
Balance — G 2.5@ 25,000 min-1
Through Coolant: 100 bar
DIN Number 69893
Through Coolant: 1500 psi
Through Coolant: Through Adaptor Face
kennametal.com
E7
Notes
kennametal.com
Notes
kennametal.com
Material Cross Reference • DIN
P Steel M Stainless Steel K Cast Iron
material group
N S
description
Non-Ferrous High-Temp Alloys
H C
Hardened Materials CFRP Materials
content
tensile strength RM (MPa)*
hardness (HB)
hardness (HRC)
material number
P0
Low-Carbon Steels, Long Chipping
C <0,25%
<530
<125
–
–
P1
Low-Carbon Steels, Short Chipping, Free Machining
C <0,25%
<530
<125
–
C15, Ck22, ST37-2, S235JR, 9SMnPb28, GS38
P2
Medium- and High-Carbon Steels
C >0,25%
>530
<220
<25
ST52, S355JR, C35, GS60, Cf53
P3
Alloy Steels and Tool Steels
C >0,25%
600–850
<330
<35
16MnCr5, Ck45, 21CrMoV5-7, 38SMn28
P4
Alloy Steels and Tool Steels
C >0,25%
850–1400
340–450
35–48
100Cr6, 30CrNiMo8, 42CrMo4, C70W2, S6525, X120Mn12
P5
Ferritic, Martensitic, and PH Stainless Steels
–
600–900
<330
<35
100Cr6, 30CrNiMo8, 42CrMo4, C70W2, S6525, X120Mn12
P6
High-Strength Ferritic, Martensitic, and PH Stainless Steels
–
900–1350
350–450
35–48
X102CrMo17, G-X120Cr29
M1
Austenitic Stainless Steel
–
<600
130–200
–
X5CrNi 18 10, X2CrNiMo 17 13 2, G-X25CrNiSi18 9, X15CrNiSi 20 12
M2
High-Strength Austenitic Stainless and Cast Stainless Steels
–
600–800
150–230
<25
X2CrNiMo 13 4, X5NiCr 32 21, X5CrNiNb 18 10, G-X15CrNi 25-20
M3
Duplex Stainless Steel
–
<800
135–275
<30
X8CrNiMo27 5, X2CrNiMoN22 5 3, X20CrNiSi25 4, G-X40CrNiSi27 4
K1
Grey Cast Iron
–
125–500
120–290
<32
GG15, GG25, GG30, GG40, GTW40
K2
Low- and Medium-Strength Ductile Irons (Nodular Irons) and Compacted Graphite Irons (CGI)
–
<600
130–260
<28
GGG40, GTS35
K3
High-Strength Ductile Irons and Austempered Ductile Iron (ADI)
–
>600
180–350
<43
GGG60, GTW55, GTS65
N1
Wrought Aluminium
–
–
–
–
AIMg1, AI99.5, AICuMg1, AICuBiPb, AIMgSi1, ALMgSiPb
N2
Low-Silicon Aluminium Alloys and Magnesium Alloys
Si <12,2%
–
–
–
GAISiCu4, GDAISi10Mg
N3
High-Silicon Aluminium Alloys and Magnesium Alloys
Si >12,2%
–
–
–
G-ALSi12, G-AlSi17Cu4, G-AISi21CuNiMg
N4
Copper-, Brass-, Zinc-Based on Machinability Index Range of 70–100
–
–
–
–
CuZn40, Ms60, G-CuSn5ZnPb, CuZn37, CuSi3Mn
N5
Nylon, Plastics, Rubbers, Phenolics, Resins, Fibreglass
–
–
–
–
Lexan®, Hostalen™, Polystyrol, Makrolon®
N6
Carbon, Graphite Composites, CFRP
–
–
–
–
CFK, GFK
N7
Metal Matrix Composites (MMC)
–
–
–
–
–
S1
Iron-Based, Heat-Resistant Alloys
–
500–1200
160–260
25–48
X1NiCrMoCu32 28 7, X12NiCrSi36 16, X5NiCrAITi31 20, X40CoCrNi20 20
S2
Cobalt-Based, Heat-Resistant Alloys
–
1000–1450
250–450
25–48
Haynes® 188, Stellite® 6,21,31
S3
Nickel-Based, Heat-Resistant Alloys
–
600–1700
160–450
<48
INCONEL® 690, INCONEL 625, Hastelloy®, NIMONIC® 75
S4
Titanium and Titanium Alloys
–
900–1600
300–400
33–48
Ti1, TiAI5Sn2, TiAI6V4, TiAI4Mo4Sn2
H1
Hardened Materials
–
–
–
44–48
GX260NiCr42, GX330NiCr42, GX300CrNiSi952, GX300CrMo153, Hardox® 400
H2
Hardened Materials
–
–
–
48–55
–
H3
Hardened Materials
–
–
–
56–60
–
H4
Hardened Materials
–
–
–
>60
–
C1
CFRP, CFRP/CFRP
–
–
–
–
–
C2
CFRP/Non-Ferrous
–
–
–
–
–
C3
CFRP/High Temp
–
–
–
–
–
C4
CFRP/Stainless Steel
–
–
–
–
–
CFRP/Non-Ferrous/High-Temp
–
–
–
–
– kennametal.com
E10C5
METALCUTTING SAFETY IMPORTANT SAFETY INSTRUCTIONS Read before using the tools in this catalogue! Projectile and Fragmentation Hazards:
Breathing and Skin Contact Hazards:
Modern metalcutting operations involve high spindle and cutter speeds and high temperatures and cutting forces. Hot metal chips may fly off the workpiece during metalcutting. Although cutting tools are designed and manufactured to withstand high cutting forces and temperatures, they can sometimes fragment, particularly if they are subjected to over-stress, severe impact, or other abuse.
Grinding carbide or other advanced cutting tool materials produces dust or mist containing metallic particles. Breathing this dust or mist — especially over an extended period — can cause temporary or permanent lung disease or make existing medical conditions worse. Contact with this dust or mist can irritate eyes, skin, and mucous membranes and may make existing skin conditions worse.
To avoid injury:
To avoid injury:
• Always wear appropriate personal protective equipment, including safety goggles, when operating metalcutting machines or working nearby.
• Always wear breathing protection and safety goggles when grinding.
• Always make sure all machine guards are in place.
• Provide ventilation control and collect and properly dispose of dust, mist, or sludge from grinding. • Avoid skin contact with dust or mist.
For more information, read the applicable Material Safety Data Sheet provided by Kennametal and consult General Industry Safety and Health Regulations, Part 1910, Title 29 of the Code of Federal Regulations. These safety instructions are general guidelines. Many variables affect machining operations. It is impossible to cover every specific situation. The technical information included in this catalogue and recommendations on machining practices may not apply to your particular operation. For more information, consult the Kennametal Metalcutting Safety booklet, available free from Kennametal at 724 539 5747 or fax 724 539 5439. For specific product safety and environmental questions, contact our Corporate Environmental Health and Safety Office at 724 539 5066 or fax 724 539 5372.
Kennametal, the stylised K, A4, Beyond, Beyond Drive, Beyond Evolution, DFC, DFR, DFT, DFSP, Drill Fix, Dodeka, ERICKSON, GOdrill, GOmill, GOtap, HARVI, HARVI I, HARVI II, HARVI III, HydroForce, KBH20, KCU10, KCU25, KCU40, KC5010, KC633M, KC643M, KC7140, KC7315, KC7320, KC7325, KCMS15, KCP15A, KCPM15, KCPM40, KCPM45, KCSM15, KenClamp, Kenlever, Kenna Universal, KenTIP, KSEM, KSEM PLUS, Load-Optimised Insert Spacing, MaxiMet, Mill 1-10, Mill 1-14, Mill 4, Mill 4-11, Mill 4-15, NOVO, Stellite, Stellram, and X-Grade are trademarks of Kennametal, Inc. and are used as such herein. The absence of a product, service name, or logo from this list does not constitute a waiver of the Kennametal trademark or other intellectual property rights concerning that name or logo. Android ™ is a trademark of Google Inc. App Store ® is a registered trademark of Apple Inc., registered in the U.S. and other countries. DUO- OCK ® is a registered trademark and Duo-Lock ™ is a trademark of Haimer GmbH. Google Play ™ is a trademark of Google Inc. Hardox ® is a registered trademark of SSAB Technology AB Corporation. Hastelloy ® and Haynes ® are registered trademarks of Haynes International, Inc. Corporation. Hostalen ™ is a trademark of Hoechst GmbH Corporation. INCONEL ® and NIMONIC ® are registered trademarks of Special Metals Corporation. iPhone ® is registered trademarks of Apple Inc., registered in the U.S. and other countries. Lexan ® is a registered trademark of Sabic Innovative Plastics IP B.V. Company. Makrolon ® is a registered trademark of Bayer Aktiengesellschaf. SAFE- OCK ® is a registered trademark and Safe-Lock ™ is a trademark of Haimer GmbH. Weldon ® is a registered trademark of Weldon Tool Company. ©2021 Kennametal Inc. All rights reserved.
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WORLD HEADQUARTERS
EUROPEAN HEADQUARTERS
ASIA-PACIFIC HEADQUARTERS
INDIA HEADQUARTERS
Kennametal Inc.
Kennametal Europe GmbH
Kennametal Singapore Pte. Ltd.
Kennametal India Limited
600 Grant Street l Suite 5100
Rheingoldstrasse 50
3A International Business Park
CIN: L27109KA1964PLC001546
Pittsburgh, PA 15219 USA
CH 8212 Neuhausen am Rheinfall
Unit #01-02/03/05, ICON@IBP
8/9th Mile, Tumkur Road
USA
Switzerland
Singapore 609935
Bangalore - 560 073
Tel: 1 800 446 7738
Tel: +41 52 6750 100
Tel: +65 6265 9222
Tel: +91 080 22198444 or +91 080 43281444
ftmill.service@kennametal.com
neuhausen.info@kennametal.com
k-sg.sales@kennametal.com
bangalore.information@kennametal.com
kennametal.com ©2021 Kennametal Inc. l All rights reserved. l A-20-06314EN_me-EMEA