Shoulder Mills Mill 1-10 Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P2–P20 Mill 1-10, 90° Shoulder Milling Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P2–P13 Mill 1-10, 90° Helical Shoulder Milling Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P14–P20 Mill 1-14 Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P22–P42 Mill 1-14, 90° Indexable Shoulder Milling, Single Inserts Row. . . . . . . . . . . . . . . . . . . . . . . . . . . . .P22–P31 Mill 1-14, 90° Helical Shoulder Milling Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P32–P42 Mill 1-18 Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P44–P55 Mill 1-18, 90° Shoulder Milling Cutters, Increased Axial Depth of Cut . . . . . . . . . . . . . . . . . . . . . .P44–P55 Mill 1-25 Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P56–P62 Mill 1-25, 90° Machining Non-Ferrous Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P56–P62 KSSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P64–P73 KSSM10, 90° Shoulder Milling Cutter, Small Depth of Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P64–P68 KSSM12, 90° Shoulder Milling Cutter, Medium Depth of Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . .P70–P73 KSSM-KSSP, Helical Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P74–P78 KSSP, 90° Helical Cutters, End Milling, Shell Mills, Integral Shank . . . . . . . . . . . . . . . . . . . . . . . . .P74–P78 KFSR Helical Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P80–P87 KFSR, 90° Helical Cutters, Serrated Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P80–P87
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P1
Mill 1-10™ • High-Performance Shoulder Milling Platform Primary Application The multifunctional Mill 1-10 platform works with all tool materials in shoulder, ramp, slot, plunge, and helical milling with one insert style to improve productivity and reduce inventory and machining costs. The super positive cutting rake, soft cutting action, and low cutting forces enable higher feed rates and spindle protection. Innovative insert and cutter body designs offer improved ramping capabilities.
Features and Benefits Versatility • Works with all tool materials. • Capable of shoulder, ramp, plunge, and helical milling. • Internal coolant and air supply.
Advantages • Optimised soft cutting edge. • Elliptical edge generates 90° wall. • Increased ramping capability due to state of the art insert and cutter body design. • Innovative chip gash design for excellent chip evacuation and perfect cutter body stability. • All pockets are machined into heat-treated materials, guaranteeing best-in-class runout and pocket strength. • Inserts feature innovative margin along the main cutting edge, corner nose radius, and wiper facet for perfect edge stability.
To learn more, scan here. For instructions on how to scan, please see page xxix.
P2
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Mill 1-10™ Indexable End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.
End Mills • Screw-On Ap1 max 10,1 10,1
Z 2 2
max ramp angle 9.5° 6.0°
kg 0,02 0,04
max RPM 50100 44800
15 17
10,1 10,0
3 3
6.0° 4.0°
0,05 0,09
44800 40000
32 40
17 24
10,0 10,0
4 4
4.0° 2.8°
0,08 0,19
40000 35400
M16 M16
40 40
24 24
10,0 9,9
5 6
2.8° 2.0°
0,19 0,23
35400 31600
M16
40
24
9,9
6
1.8°
0,23
30900
order number 3745708 3745709
catalogue number 16A02R025M08ED10 20A02R028M10ED10
D1 D 16 13 20 18
DPM 8,5 10,5
G3X M8 M10
L2 WF 25 10 28 15
3745710 3745711
20A03R028M10ED10 25A03R032M12ED10
20 18 25 21
10,5 12,5
M10 M12
28 32
3745712 3745723
25A04R032M12ED10 32A04R040M16ED10
25 21 32 29
12,5 17,0
M12 M16
3745724 3745725
32A05R040M16ED10 40A06R040M16ED10
32 29 40 29
17,0 17,0
3745726
42A06R040M16ED10
42 29
17,0
D1 16 20
insert screw MS2205 MS2205
Nm 1,0 1,0
Torx wrench F7IP F7IP
25 32
MS2205 MS2205
1,0 1,0
F7IP F7IP
40 42
MS2205 MS2205
1,0 1,0
F7IP F7IP
Shoulder Mills
Spare Parts
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
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P3
Mill 1-10™ Indexable End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.
End Mills • Weldon® Shank order number 3744633 3744634
catalogue number 16A02R025B16ED10 20A02R028B20ED10
D1 16 20
D 16 20
L 74 79
L2 25 28
Ap1 max 10,1 10,1
Z 2 2
max ramp angle 9.5° 6.0°
kg 0,09 0,15
max RPM 50100 44800
3744635 3744636
20A03R028B20ED10 25A03R032B25ED10
20 25
20 25
79 89
28 32
10,1 10,0
3 3
6.0° 4.0°
0,15 0,28
44800 40000
3744637 3744638
25A04R032B25ED10 32A04R040B32ED10
25 32
25 32
89 101
32 40
10,0 10,0
4 4
4.0° 2.8°
0,28 0,53
40000 35400
3744639
32A05R040B32ED10
32
32
101
40
10,0
5
2.8°
0,53
35400
Shoulder Mills
Spare Parts
D1 16 20
insert screw MS2205 MS2205
Nm 1,0 1,0
Torx Plus driver DT7IP DT7IP
25 32
MS2205 MS2205
1,0 1,0
DT7IP DT7IP
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
P4
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Mill 1-10™ Indexable End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.
order number 3744538 3744539
catalogue number 12A01R020A16ED10 16A02R025A16ED10
D1 12 16
D 16 16
L 90 100
L2 20 25
Ap1 max 10,3 10,1
Z 1 2
max ramp angle 11.5° 9.5°
kg 0,12 0,13
max RPM 57800 50100
3744616 3744618
16A02R025A16ED10-170 18A02R028A16ED10-170
16 18
16 16
170 170
25 28
10,1 10,1
2 2
9.5° 7.5°
0,23 0,24
50100 47200
3744540 3744619
20A02R028A20ED10 20A02R032A20ED10-170
20 20
20 20
110 170
28 32
10,1 10,1
2 2
6.0° 6.0°
0,23 0,37
44800 44800
3744541 3744621
20A03R028A20ED10 20A03R032A20ED10-170
20 20
20 20
110 170
28 32
10,1 10,1
3 3
6.0° 6.0°
0,22 0,36
44800 44800
3744623 3744542
22A03R032A20ED10-170 25A03R032A25ED10
22 25
20 25
170 120
32 32
10,1 10,0
3 3
5.0° 4.0°
0,37 0,40
42700 40000
3744624 3744613
25A03R040A25ED10-200 25A04R032A25ED10
25 25
25 25
200 120
40 32
10,0 10,0
3 4
4.0° 4.0°
0,69 0,40
40000 40000
3744626 3744628
25A04R040A25ED10-200 28A04R040A25ED10-200
25 28
25 25
200 200
40 40
10,0 10,0
4 4
4.0° 3.3°
0,68 0,71
40000 37800
3744614 3744629
32A04R040A32ED10 32A04R048A32ED10-200
32 32
32 32
130 200
40 48
10,0 10,0
4 4
2.8° 2.8°
0,72 1,14
35400 35400
3744615 3744631
32A05R040A32ED10 32A05R048A32ED10-200
32 32
32 32
130 200
40 48
10,0 10,0
5 5
2.8° 2.8°
0,71 1,13
35400 35400
Shoulder Mills
End Mills • Cylindrical Shank
Spare Parts
D1 12 16
insert screw MS2205 MS2205
Nm 1,0 1,0
Torx Plus driver DT7IP DT7IP
18 20
MS2205 MS2205
1,0 1,0
DT7IP DT7IP
22 25
MS2205 MS2205
1,0 1,0
DT7IP DT7IP
28 32
MS2205 MS2205
1,0 1,0
DT7IP DT7IP
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
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P5
Mill 1-10™ Indexable End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.
End Mills • Cylindrical Shank • Long Length order number 3744617 3744620
catalogue number 16A02R025A16ED10R31-170 20A02R032A20ED10R31-170
D1 16 20
D 16 20
L 170 170
L2 25 32
Ap1 max 9,7 9,8
Z 2 2
max ramp angle 8.0° 4.5°
kg 0,23 0,37
max RPM 50100 44800
3744622 3744625
20A03R032A20ED10R31-170 25A03R040A25ED10R31-200
20 25
20 25
170 200
32 40
9,8 9,8
3 3
4.5° 3.0°
0,36 0,69
44800 40000
3744627 3744630
25A04R040A25ED10R31-200 32A04R048A32ED10R31-200
25 32
25 32
200 200
40 48
9,8 9,7
4 4
3.0° 2.0°
0,68 1,13
40000 35400
3744632
32A05R048A32ED10R31-200
32
32
200
48
9,7
5
2.0°
1,13
35400
Shoulder Mills
Spare Parts
D1 16 20
insert screw MS2205 MS2205
Nm 1,0 1,0
Torx Plus driver DT7IP DT7IP
25 32
MS2205 MS2205
1,0 1,0
DT7IP DT7IP
NOTE: For inserts with corner nose radii 2,4 and 3,1.
P6
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Mill 1-10™ Indexable Shell Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.
End Mills • Shell Mills order number 3745674 3745675
catalogue number 40A04RS90ED10D 40A06RS90ED10D
D1 40 40
D 16 16
D6 37 37
L 40 40
Ap1 max 9,9 9,9
Z 4 6
max ramp angle 2.0° 2.0°
kg 0,25 0,24
max RPM 31600 31600
3745676 3745677
50A05RS90ED10D 50A08RS90ED10D
50 50
22 22
44 44
40 40
9,9 9,9
5 8
1.5° 1.5°
0,38 0,36
28300 28300
3745678 3745679
63A06RS90ED10D 63A09RS90ED10D
63 63
22 22
44 44
40 40
9,9 9,9
6 9
1.0° 1.0°
0,54 0,53
25200 25200
3745680 3745681
80A08RS90ED10D 80A10RS90ED10D
80 80
27 27
60 60
50 50
9,9 9,9
8 10
0.80° 0.80°
1,26 1,25
22400 22400
3745682 3745703
100B08RS90ED10D 100B12RS90ED10D
100 100
32 32
80 80
50 50
9,9 9,9
8 12
0.50° 0.50°
1,88 1,85
20000 20000
D1 40 50
insert screw MS2205 MS2205
Nm 1,0 1,0
Torx Plus driver DT7IP DT7IP
socket-head cap screw MS1294 MS1234
63 80
MS2205 MS2205
1,0 1,0
DT7IP DT7IP
MS1234 MS2038
100
MS2205
1,0
DT7IP
—
Shoulder Mills
Spare Parts
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
www.kennametal.com
P7
Mill 1-10™ Indexable Shell Mills • Japanese Industry Standards (JIS) have metric cutter diameters with inch bore sizes. • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.
Shell Mills • JIS order number 3745704 3745705
catalogue number 80A08RS90ED10D-J 80A10RS90ED10D-J
D1 80 80
mm 25,40 25,40
in 1.000 1.000
D6 L 56 50 56 50
Ap1 max 9,9 9,9
Z 8 10
max ramp angle 0.80° 0.80°
kg 1,18 1,17
max RPM 22400 22400
3745706 3745707
100B08RS90ED10D-J 100B12RS90ED10D-J
100 100
31,75 31,75
1.250 1.250
73 50 73 50
9,9 9,9
8 12
0.50° 0.50°
1,69 1,67
20000 20000
D
Spare Parts
Shoulder Mills
D1 80 100
insert screw MS2205 MS2205
Nm 1,0 1,0
Torx Plus driver DT7IP DT7IP
socket-head cap screw MS2038 —
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
P8
www.kennametal.com
Mill 1-10™ Inserts Insert Selection Guide Light Machining
Material Group
Geometry .E..LD
P1–P2
General Purpose
Heavy Machining
Grade KC725M
Geometry .E..HD
Grade KC725M
Geometry .S..GD
Grade KC725M KCPK30
P3–P4
.E..LD
KCPK30
.E..HD
KCPK30
.S..GD
P5–P6
.E..HD
KC522M
.S..GE
KCPK30
.S..GD
KCPK30
M1–M2
.E..LD
KC725M
.E..HD
KC725M
.S..GE
KC725M KC725M
M3
.E..LD
KC725M
.E..HD
KC725M
.S..GE
K1–K2
.E..LD
KCK15
.E..HD
KCK15
.S..GD
KCK15
K3
.E..LD
KC520M
.E..HD
KC520M
.S..GD
KC520M
N1–N2
.F..LDJ
KC410M
.E..LDJ
KC422M
.E..LD
KC522M
N3
.F..LDJ
KC410M
.F..LDJ
KC410M
.E..LD
KC510M
S1–S2
.E..LD
KC522M
.E..HD
KC725M
.S..GE
KC725M
S3
.E..LD
KC522M
.E..HD
KC725M
S4
.E..HD
KC725M
.S..GE
KC725M
.S..GE —
KC725M —
H1
.S..GE
KCPK30
.S..GE
KCPK30
—
—
Indexable Inserts
EDCT-PCD
EDCT-F.LDJ
(PCD)
alternate choice
EDCT-PCD
Rε 0,2 0,4
hm 0,02 0,02
cutting edges 2 2
1,70 1,30
0,8 1,2
0,02 0,02
2 2
v v
3,75 3,75
0,90 0,49
1,6 2,0
0,02 0,02
2 2
v v
3,75 3,75
0,11 —
2,4 3,1
0,02 0,02
2 2
v v
S 3,75 3,75
BS 2,10 1,71
catalogue number EDCT10T302PDFRLDJ EDCT10T304PDFRLDJ
LI 12,05 12,05
W 6,75 6,75
S 3,75 3,75
BS 2,29 1,98
EDCT10T308PDFRLDJ EDCT10T312PDFRLDJ
12,05 12,06
6,74 6,74
3,75 3,75
EDCT10T316PDFRLDJ EDCT10T320PDFRLDJ
12,06 12,06
6,74 6,73
EDCT10T324PDFRLDJ EDCT10T331PDFRLDJ
12,06 11,52
6,73 6,71
Rε 0,4 0,8
EDCT-F.LDJ
v
v
cutting edges 1 1
W 6,75 6,74
v
v v
hm 0,02 0,02
LI 12,04 12,05
www.kennametal.com
v v v v v
v
v v
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
catalogue number EDCT10T304PDFR-PCD EDCT10T308PDFR-PCD
v v
v v v v
v v
v v
v v
P9
Shoulder Mills
first choice
v v v
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
v
P M K N S H
Mill 1-10™ Inserts Insert Selection Guide Light Machining
Material Group
Geometry .E..LD
P1–P2
General Purpose
Heavy Machining
Grade KC725M
Geometry .E..HD
Grade KC725M
Geometry .S..GD
Grade KC725M KCPK30
P3–P4
.E..LD
KCPK30
.E..HD
KCPK30
.S..GD
P5–P6
.E..HD
KC522M
.S..GE
KCPK30
.S..GD
KCPK30
M1–M2
.E..LD
KC725M
.E..HD
KC725M
.S..GE
KC725M KC725M
M3
.E..LD
KC725M
.E..HD
KC725M
.S..GE
K1–K2
.E..LD
KCK15
.E..HD
KCK15
.S..GD
KCK15
K3
.E..LD
KC520M
.E..HD
KC520M
.S..GD
KC520M
N1–N2
.F..LDJ
KC410M
.E..LDJ
KC422M
.E..LD
KC522M
N3
.F..LDJ
KC410M
.F..LDJ
KC410M
.E..LD
KC510M
S1–S2
.E..LD
KC522M
.E..HD
KC725M
.S..GE
KC725M
S3
.E..LD
KC522M
.E..HD
KC725M
S4
.E..HD
KC725M
.S..GE
KC725M
.S..GE —
KC725M —
H1
.S..GE
KCPK30
.S..GE
KCPK30
—
—
Indexable Inserts
EDCT-LD
v
P M K N S H
first choice alternate choice
P10
v v
v
v v v
v v v v
catalogue number EDCT10T304PDERLDJ EDCT10T308PDERLDJ
LI 12,05 12,05
W 6,75 6,74
S 3,75 3,75
BS 1,98 1,70
Rε 0,4 0,8
hm 0,03 0,03
cutting edges 2 2
EDCT10T312PDERLDJ EDCT10T316PDERLDJ
12,06 12,06
6,74 6,74
3,75 3,75
1,30 0,90
1,2 1,6
0,03 0,03
2 2
v
EDCT10T320PDERLDJ EDCT10T324PDERLDJ
12,06 12,06
6,73 6,73
3,75 3,75
0,49 0,11
2,0 2,4
0,03 0,03
2 2
v
EDCT10T331PDERLDJ
11,52
6,71
3,75
—
3,1
0,03
2
v
catalogue number EDCT10T302PDERLD EDCT10T304PDERLD
LI 12,04 12,05
W 6,75 6,75
S 3,75 3,75
BS 2,29 1,98
Rε 0,2 0,4
hm 0,04 0,04
cutting edges 2 2
EDCT10T308PDERLD EDCT10T312PDERLD
12,05 12,06
6,74 6,74
3,75 3,75
1,70 1,30
0,8 1,2
0,04 0,04
2 2
EDCT10T316PDERLD EDCT10T320PDERLD
12,06 12,06
6,74 6,73
3,75 3,75
0,90 0,49
1,6 2,0
0,04 0,04
EDCT10T324PDERLD EDCT10T331PDERLD
12,06 11,52
6,73 6,71
3,75 3,75
0,11 —
2,4 3,1
0,04 0,04
EDCT-LD
v v
v
v v
v
v
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
Shoulder Mills
EDCT-E.LDJ
v v v
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
EDCT-E.LDJ
v v
v v
v v v v
v v
v v v v v v v v v v
v
2 2
v v v
v
v v
v
2 2
v v
v
v v v
v v
www.kennametal.com
Mill 1-10™ Indexable Inserts
EDPT-S.GD
alternate choice
EDPT-E.HD catalogue number EDPT10T304PDERHD EDPT10T308PDERHD
LI 12,05 12,05
W 6,75 6,74
S 3,75 3,75
BS 2,07 1,70
Rε 0,4 0,8
hm 0,08 0,08
cutting edges 2 2
EDPT10T310PDERHD EDPT10T312PDERHD
12,05 12,06
6,74 6,74
3,75 3,75
1,49 1,30
1,0 1,2
0,08 0,08
2 2
EDPT10T316PDERHD EDPT10T320PDERHD
12,06 12,06
6,74 6,74
3,75 3,75
0,90 0,49
1,6 2,0
0,08 0,08
2 2
EDPT10T324PDERHD EDPT10T331PDERHD
12,06 11,52
6,74 6,71
3,75 3,75
0,11 —
2,4 3,1
0,08 0,08
2 2
catalogue number EDPT10T304PDSRGE EDPT10T308PDSRGE
LI 12,04 12,05
W 6,75 6,74
S 3,75 3,75
BS 2,08 1,70
Rε 0,4 0,8
hm 0,14 0,14
cutting edges 2 2
EDPT10T312PDSRGE EDPT10T316PDSRGE
12,05 12,06
6,74 6,74
3,75 3,75
1,30 0,90
1,2 1,6
0,14 0,14
EDPT10T331PDSRGE
11,51
6,71
3,75
—
3,1
catalogue number EDPT10T304PDSRGD EDPT10T308PDSRGD
LI 12,05 12,05
W 6,75 6,74
S 3,75 3,75
BS 2,07 1,70
EDPT10T312PDSRGD EDPT10T316PDSRGD
12,06 12,06
6,74 6,74
3,75 3,75
1,30 0,90
EDPT-S.GE
v v
v
v v v
v v v v
v
v v v v
v
v v v v
v
v v v
v
v v v v
v
v v v v
v
v
v
v
v
v v v
v
v v
v
v v
v
2 2
v v
v
v v
v
0,14
2
v v
v
Rε 0,4 0,8
hm 0,13 0,13
cutting edges 2 2
1,2 1,6
0,13 0,13
2 2
EDPT-S.GD
www.kennametal.com
v v
v
v v
v
v
v v
v
v
v v
v
v
v v
v
P11
Shoulder Mills
first choice
v v v
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
v
P M K N S H
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
EDPT-S.GE
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
EDPT-E.HD
Mill 1-10™ Recommended Starting Speeds and Feeds Recommended Starting Speeds [m/min] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
Shoulder Mills
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 3 4 1
S
H
K313 — — — — — — — — — 190 — — 795 — — — — — —
KC410M — — — — — — — — — 150 — — 600 — — — — — —
— — — — — — — — — 170 — — 695 — — — — — —
— — — — — — — — — — — — 1215 1080 — — — — —
KC725M 260 220 200 180 150 130 170 155 115 — — — —
230 190 170 150 135 100 150 130 100 — — — —
KC422M — — — — — — — — — — — — 995 915 — — — — —
— — — — — — — — — — — — 1080 995 — — — — —
— — — — — — — — — — — — 1075 945 — — — — —
— — — — — — — — — — — — 945 875 — — — — —
KCK15 215 160 140 120 120 80 135 110 80 — — — —
— — — — — — — — — 420 335 280 —
— — — 245 — — — — — 295 230 195 640 — — — — — 160
— — — 200 — — — — — 265 205 175 570 — — — — — 130
KC520M — — — 170 — — — — — 240 190 160 525 — — — — — 90
KCPM20 550
385 295 250 —
— — — — — — — — — 340 275 230 —
285 240 —
— — — — — — — — —
KC510M — — — — — — — — — — — — 875 760 — — — — —
340 310 230 275 190 225 205 160 360
450 275 255 190 230 145 175 160 125 295 235 200 —
270 200 175 150 150 100 165 130 95 185 150 120 — — 25 25 25 35 70
KD1410 370 230 205 160 210 — 155 140 115 240 190 160 —
— — — — — — — — — — — — 2755
— — — — — — — — — — — — 2450
— — — — — — — — — — — — 2255
— — — — — —
—
2285
1670
1355
— — — — —
— — — — —
— — — — —
— — — — —
—
—
—
—
—
—
—
—
—
25
— — — — —
— — — — —
— — — — —
— — — — 140
— — — — 115
— — — — 95
— — — — —
30 —
285 240 215 185 170 125 180 160 120 205 160 135 — — 35 35 40 50 90
395 255 230 175 230 135 185 160 130 265 210 175 —
30 30 35 45 —
60 —
330 275 255 225 185 165 205 185 140 230 180 150 — — 40 40 50 70 120
455 280 255 190 260 160 205 185 145 295 235 195 —
—
25 25
KC522M — — — — — — — — — 215 175 145 — — — — — — —
— — — — — — — — — 245 190 160 — — — — — — —
KCPK30
485 310 275 215 250 170 200 175 145 325 255 215 —
35 35 45
— — — — — — — — — 270 210 175 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [mm]
Insert Geometry .F..LDJ .F..-PCD .E..LDJ .E..LD .S..GE .S..GD .E..HD
0,08 0,08 0,08 0,09 0,17 0,17 0,17
10% 0,13 0,17 0,18 0,18 0,2 0,2 0,25
0,23 0,23 0,30 0,30 0,34 0,34 0,38
0,06 0,06 0,06 0,07 0,13 0,13 0,13
Light Machining
20% 0,10 0,13 0,13 0,14 0,15 0,15 0,19
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,18 0,06 0,09 0,15 0,05 0,18 0,06 0,11 0,15 0,05 0,23 0,06 0,11 0,20 0,05 0,22 0,06 0,12 0,19 0,05 0,25 0,11 0,13 0,22 0,10 0,25 0,11 0,13 0,22 0,10 0,29 0,11 0,17 0,25 0,10
40% 0,08 0,10 0,11 0,11 0,12 0,12 0,16
0,14 0,14 0,18 0,18 0,21 0,21 0,23
General Purpose
0,05 0,05 0,05 0,05 0,10 0,10 0,10
50–100% 0,08 0,10 0,11 0,11 0,12 0,12 0,15
0,14 0,14 0,18 0,18 0,20 0,20 0,23
Heavy Machining
Insert Geometry .F..LDJ .F..-PCD .E..LDJ .E..LD .S..GE .S..GD .E..HD
NOTE: Use “Light Machining” values as starting feed rate.
P12
www.kennametal.com
Mill 1-10™ Application Data Application Examples
ramp angle ramping
helical interpolation
shoulder cut
insert cutting style diameter Mill-1, 10mm 12 Mill-1, 10mm 16 Mill-1, 10mm 18 Mill-1, 10mm 20 Mill-1, 10mm 22 Mill-1, 10mm 25 Mill-1, 10mm 28 Mill-1, 10mm 32 Mill-1, 10mm 40 Mill-1, 10mm 42 Mill-1, 10mm 50 Mill-1, 10mm 63 Mill-1, 10mm 80 Mill-1, 10mm 100
max ramp angle to non-cutting corner tangent not recommended 9,7° 7,6° 6,2° 5,2° 4,2° 3,5° 2,8° 2,0° 1,9° 1,5° 1,2° 0,9° 0,7°
max ramp angle to steel body interference not recommended 12,3° 9,6° 8,6° 7,0° 5,3° 4,3° 3,3° 2,3° 2,1° 1,6° 1,2° 0,9° 0,7°
min hole diameter (DH min) not recommended 19,50 23,29 27,25 31,25 37,26 43,26 51,27 67,30 71,32 87,53 113,54 147,54 187,54
Ø DH/DH1
min flat-bottom hole diameter (DH1 min) not recommended 28,73 32,68 36,63 40,63 46,62 52,62 60,62 76,61 80,60 96,86 122,86 156,85 196,85
max diameter (no flat bottom) not recommended 32 63 40 44 50 56 64 80 82 100 126 160 200
Shoulder Mills
DH min = Minimum blind hole diameter with helical interpolation DH1 max = Maximum blind hole diameter with flat bottom
NOTE: Max ramp angle decreases as nose radius increases.
www.kennametal.com
P13
Mill 1-10™ Helical Indexable Helical End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls.
Helical End Mills • Screw-On order number 3773810 3773811
catalogue number M1H20J02R28M10ED10C4 M1H25J02R32M12ED10C4
D1 D DPM 20 18 10,5 25 21 12,5
G3X L2 WF M10 32 15 M12 32 17
Ap1 max 18,9 18,8
3773812 3773813
M1H32J02R40M16ED10C4 M1H32J03R40M16ED10C6
32 29 32 29
M16 40 24 M16 40 24
18,7 18,7
17,0 17,0
Z ZU 4 2 4 2 4 6
2 3
max ramp angle 6.0° 4.0°
kg 0,49 0,07
max RPM 37100 33200
2.8° 2.8°
0,19 0,18
29300 29300
Shoulder Mills
Spare Parts
D1 20 25
insert screw MS2205 MS2205
Nm 1,0 1,0
Torx wrench F7IP F7IP
32
MS2205
1,0
F7IP
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
P14
www.kennametal.com
Mill 1-10™ Helical Indexable Helical End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls.
Helical End Mills • Weldon® Shank order number 3773118 3773119
catalogue number M1H20J02R36B20ED10C6 M1H25J02R46B25ED10C8
D1 D L L2 20 20 87 36 25 25 103 46
3773120 3773121
M1H32J02R54B32ED10C10 M1H32J03R54B32ED10C15
32 32
32 115 32 115
Ap1 max 27,7 36,4
Z 6 8
ZU 2 2
max ramp angle 6.0° 4.0°
kg 0,34 0,29
max RPM 37100 33200
44,8 44,8
10 15
2 3
2.8° 2.8°
0,56 0,53
29300 29300
54 54
D1 20 25
insert screw MS2205 MS2205
Nm 1,0 1,0
Torx Plus driver DT7IP DT7IP
32
MS2205
1,0
DT7IP
Shoulder Mills
Spare Parts
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
www.kennametal.com
P15
Mill 1-10™ Helical Indexable Helical End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls.
Shoulder Mills
Helical End Mills • Cylindrical Shank Ap1 max 18,9 27,7
Z 4 6
ZU 2 2
max ramp angle 6.0° 6.0°
kg 0,48 0,36
max RPM 37100 37100
28 46
18,8 36,4
4 8
2 2
4.0° 4.0°
0,38 0,30
33200 33200
32 115 32 115
54 54
44,8 44,8
10 15
2 3
2.8° 2.8°
0,56 0,53
29300 29300
32 130 32 130
28 28
18,7 18,7
4 6
2 3
2.8° 2.8°
0,72 0,71
29300 29300
order number 3773806 3773122
catalogue number M1H20J02R28A20ED10C4 M1H20J02R36A20ED10C6
D1 D L L2 20 20 110 28 20 20 90 36
3773807 3773803
M1H25J02R28A25ED10C4 M1H25J02R46A25ED10C8
25 25
25 120 25 105
3773804 3773805
M1H32J02R54A32ED10C10 M1H32J03R54A32ED10C15
32 32
3773808 3773809
M1H32J02R28A32ED10C4 M1H32J03R28A32ED10C6
32 32
Helical End Mills • Shell Mills order number 3773814 3773815
catalogue number M1H40T03R50A16ED10C12 M1H40T05R50A16ED10C20
D1 D D6 L 40 16 37 50 40 16 37 50
Ap1 max 35,9 35,9
Z 12 20
ZU 3 5
max ramp angle 2.0° 2.0°
kg 0,27 0,26
max RPM 26200 26200
3773816 3773817
M1H50T03R60A22ED10C15 M1H50T05R60A22ED10C25
50 22 44 60 50 22 44 60
44,3 44,3
15 25
3 5
1.5° 1.5°
0,62 0,55
23400 23400
Spare Parts
D1 20 25
insert screw MS2205 MS2205
Nm 1,0 1,0
Torx Plus driver DT7IP DT7IP
32 40
MS2205 MS2205
1,0 1,0
DT7IP DT7IP
50
MS2205
1,0
DT7IP
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
P16
www.kennametal.com
Mill 1-10™ Helical Inserts Insert Selection Guide Light Machining
Material Group
Geometry .E..LD
P1–P2
General Purpose
Heavy Machining
Grade KC725M
Geometry .E..HD
Grade KC725M
Geometry .S..GD
Grade KC725M KCPK30
P3–P4
.E..LD
KCPK30
.E..HD
KCPK30
.S..GD
P5–P6
.E..HD
KC522M
.S..GE
KCPK30
.S..GD
KCPK30
M1–M2
.E..LD
KC725M
.E..HD
KC725M
.S..GE
KC725M KC725M
M3
.E..LD
KC725M
.E..HD
KC725M
.S..GE
K1–K2
.E..LD
KCK15
.E..HD
KCK15
.S..GD
KCK15
K3
.E..LD
KC520M
.E..HD
KC520M
.S..GD
KC520M
N1–N2
.F..LDJ
KC410M
.F..LDJ
KC410M
.E..LD
KC510M
N3
.F..LDJ
KC410M
.F..LDJ
KC410M
.E..LD
KC510M
S1–S2
.E..LD
KC522M
.E..HD
KC725M
.S..GE
KC725M
S3
.E..LD
KC522M
.E..HD
KC725M
.S..GE
KC725M
S4
.E..HD
KC725M
.S..GE
KC725M
—
—
H1
—
—
—
—
—
—
Indexable Inserts
EDCT-F.LDJ
alternate choice
EDCT-F.LDJ
v v
v
v v v
v v v
catalogue number EDCT10T302PDFRLDJ EDCT10T304PDFRLDJ
LI 12,05 12,05
W 6,75 6,75
S 3,75 3,75
BS 2,29 1,98
Rε 0,2 0,4
hm 0,02 0,02
cutting edges 2 2
EDCT10T308PDFRLDJ EDCT10T312PDFRLDJ
12,05 12,06
6,74 6,74
3,75 3,75
1,70 1,30
0,8 1,2
0,02 0,02
2 2
v v
EDCT10T316PDFRLDJ EDCT10T320PDFRLDJ
12,06 12,06
6,74 6,73
3,75 3,75
0,90 0,49
1,6 2,0
0,02 0,02
2 2
v v
EDCT10T324PDFRLDJ EDCT10T331PDFRLDJ
12,06 11,52
6,73 6,71
3,75 3,75
0,11 —
2,4 3,1
0,02 0,02
2 2
v v
www.kennametal.com
v v
v v v v
v v
v v
v v
P17
Shoulder Mills
first choice
v v v
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
v
P M K N S H
Mill 1-10™ Helical Inserts Insert Selection Guide Light Machining
Material Group
Geometry .E..LD
P1–P2
General Purpose
Heavy Machining
Grade KC725M
Geometry .E..HD
Grade KC725M
Geometry .S..GD
Grade KC725M KCPK30
P3–P4
.E..LD
KCPK30
.E..HD
KCPK30
.S..GD
P5–P6
.E..HD
KC522M
.S..GE
KCPK30
.S..GD
KCPK30
M1–M2
.E..LD
KC725M
.E..HD
KC725M
.S..GE
KC725M KC725M
M3
.E..LD
KC725M
.E..HD
KC725M
.S..GE
K1–K2
.E..LD
KCK15
.E..HD
KCK15
.S..GD
KCK15
K3
.E..LD
KC520M
.E..HD
KC520M
.S..GD
KC520M
N1–N2
.F..LDJ
KC410M
.F..LDJ
KC410M
.E..LD
KC510M
N3
.F..LDJ
KC410M
.F..LDJ
KC410M
.E..LD
KC510M
S1–S2
.E..LD
KC522M
.E..HD
KC725M
.S..GE
KC725M
S3
.E..LD
KC522M
.E..HD
KC725M
.S..GE
KC725M
S4
.E..HD
KC725M
.S..GE
KC725M
—
—
H1
—
—
—
—
—
—
Indexable Inserts
EDCT-LD
v
P M K N S H
first choice
EDCT-E.LDJ
v v
v
v v v
v v v
catalogue number EDCT10T304PDERLDJ EDCT10T308PDERLDJ
LI 12,05 12,05
W 6,75 6,74
S 3,75 3,75
BS 1,98 1,70
Rε 0,4 0,8
hm 0,03 0,03
cutting edges 2 2
EDCT10T312PDERLDJ EDCT10T316PDERLDJ
12,06 12,06
6,74 6,74
3,75 3,75
1,30 0,90
1,2 1,6
0,03 0,03
2 2
v
EDCT10T320PDERLDJ EDCT10T324PDERLDJ
12,06 12,06
6,73 6,73
3,75 3,75
0,49 0,11
2,0 2,4
0,03 0,03
2 2
v
EDCT10T331PDERLDJ
11,52
6,71
3,75
—
3,1
0,03
2
v
catalogue number EDCT10T302PDERLD EDCT10T304PDERLD
LI 12,04 12,05
W 6,75 6,75
S 3,75 3,75
BS 2,29 1,98
Rε 0,2 0,4
hm 0,04 0,04
cutting edges 2 2
EDCT10T308PDERLD EDCT10T312PDERLD
12,05 12,06
6,74 6,74
3,75 3,75
1,70 1,30
0,8 1,2
0,04 0,04
2 2
v v v
v
EDCT10T316PDERLD EDCT10T320PDERLD
12,06 12,06
6,74 6,73
3,75 3,75
0,90 0,49
1,6 2,0
0,04 0,04
2 2
v v v
v
v v
v
EDCT10T324PDERLD EDCT10T331PDERLD
12,06 11,52
6,73 6,71
3,75 3,75
0,11 —
2,4 3,1
0,04 0,04
2 2
v v
v
v v v
v v
EDCT-LD
P18
v v
v v
v
v
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
Shoulder Mills
alternate choice
v v v
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
EDCT-E.LDJ
v v
v v
v v v v
v v
v v v v v v v
www.kennametal.com
Mill 1-10™ Helical Indexable Inserts
EDPT-S.GD
alternate choice
EDPT-E.HD catalogue number EDPT10T304PDERHD EDPT10T308PDERHD
LI 12,05 12,05
W 6,75 6,74
S 3,75 3,75
BS 2,07 1,70
Rε 0,4 0,8
hm 0,08 0,08
cutting edges 2 2
EDPT10T310PDERHD EDPT10T312PDERHD
12,05 12,06
6,74 6,74
3,75 3,75
1,49 1,30
1,0 1,2
0,08 0,08
2 2
EDPT10T316PDERHD EDPT10T320PDERHD
12,06 12,06
6,74 6,74
3,75 3,75
0,90 0,49
1,6 2,0
0,08 0,08
2 2
EDPT10T324PDERHD EDPT10T331PDERHD
12,06 11,52
6,74 6,71
3,75 3,75
0,11 —
2,4 3,1
0,08 0,08
2 2
catalogue number EDPT10T304PDSRGE EDPT10T308PDSRGE
LI 12,04 12,05
W 6,75 6,74
S 3,75 3,75
BS 2,08 1,70
Rε 0,4 0,8
hm 0,14 0,14
cutting edges 2 2
EDPT10T312PDSRGE EDPT10T316PDSRGE
12,05 12,06
6,74 6,74
3,75 3,75
1,30 0,90
1,2 1,6
0,14 0,14
EDPT10T331PDSRGE
11,51
6,71
3,75
—
3,1
catalogue number EDPT10T304PDSRGD EDPT10T308PDSRGD
LI 12,05 12,05
W 6,75 6,74
S 3,75 3,75
BS 2,07 1,70
EDPT10T312PDSRGD EDPT10T316PDSRGD
12,06 12,06
6,74 6,74
3,75 3,75
1,30 0,90
EDPT-S.GE
v v
v
v v v
v v v
v v v v
v
v v v v
v
v v v
v
v v v v
v
v v v v
v
v
v
v
v
v v v
v
v v
v
v v
v
2 2
v v
v
v v
v
0,14
2
v v
v
Rε 0,4 0,8
hm 0,13 0,13
cutting edges 2 2
1,2 1,6
0,13 0,13
2 2
EDPT-S.GD
www.kennametal.com
v v
v
v v
v
v v
v v
v
v v
v
v
v v
v
P19
Shoulder Mills
first choice
v v v
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
v
P M K N S H
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
EDPT-S.GE
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
EDPT-E.HD
Mill 1-10™ Helical Recommended Starting Speeds and Feeds Recommended Starting Speeds [m/min]
Shoulder Mills
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
K313 — — — — — — — — — 190 — — 795 — — — — — —
— — — — — — — — — 170 — — 695 — — — — — —
KC410M — — — — — — — — — 150 — — 600 — — — — — —
— — — — — — — — — — — — 1215 1080 — — — — —
KC522M
— — — — — — — — — — — — 1080 995 — — — — —
KC422M — — — — — — — — — — — — 995 915 — — — — —
— — — — — — — — — — — — 1075 945 — — — — —
— — — — — — — — — 420
285
270
260
230
215
275 255
240 215 185 170 125 180 160 120 205 160 135 — —
200 175
220 200
160 140
150 150
180 150
100 165
130 170
130 95 185 150 120 — — 25
155 115 — — — — — 35
190 170 150 135 100 150 130 100 — — — — —
25 25
35 45
35 —
60 —
165 205 185 140 230 180 150 — — 40 40 50 70 —
35 35 40 50 —
30 30 35 45 —
KC510M — — — — — — — — — — — — 875 760 — — — — —
— — — 245 — — — — — 295 230 195 640 — — — — — —
— — — — — — — — — 340
550 340 310
KCK15
KC725M
330
225 185
— — — — — — — — — — — — 945 875 — — — — —
120 120 80 135 110 80 — — — — — 25 25 25 30 —
335 280 — — — — — — —
— — — — — — — — — 385 295 250 — — — — — — —
KC520M — — — 170 — — — — — 240 190 160 525 — — — — — —
— — — — — — — — — 270 210 175 — — — — — — —
485
450
455
395
370
310 275 215 250 170 200 175 145 325 255 215 — — — — — — —
275 255
280 255
230 205
190 230
190 260
145 175
160 205
160 125 295
185 145 295
235 200 — — — — — — —
235 195 — — — — — — —
255 230 175 230 135 185 160 130 265 210 175 — — — — — — —
— — — 200 — — — — — 265 205 175 570 — — — — — —
KCPM20
275 230 — — — — — — —
230 275 190 225 205 160 360 285 240 — — — — — — —
— — — — — — — — — 245 190 160 — — — — — — —
— — — — — — — — — 215 175 145 — — — — — — —
KCPK30
160 210 — 155 140 115 240 190 160 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [mm]
Insert Geometry .F..LDJ .E..LDJ .E..LD .S..GE .S..GD .E..HD
0,08 0,08 0,09 0,17 0,17 0,17
10% 0,13 0,18 0,18 0,20 0,20 0,25
0,23 0,30 0,30 0,34 0,34 0,38
0,06 0,06 0,07 0,13 0,13 0,13
Light Machining
20% 0,10 0,13 0,14 0,15 0,15 0,19
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,18 0,06 0,09 0,15 0,05 0,23 0,06 0,11 0,20 0,05 0,22 0,06 0,12 0,19 0,05 0,25 0,11 0,13 0,22 0,10 0,25 0,11 0,13 0,22 0,10 0,29 0,11 0,17 0,25 0,10
40% 0,08 0,11 0,11 0,12 0,12 0,16
0,14 0,18 0,18 0,21 0,21 0,23
General Purpose
0,05 0,05 0,05 0,10 0,10 0,10
50–100% 0,08 0,11 0,11 0,12 0,12 0,15
0,14 0,18 0,18 0,20 0,20 0,23
Heavy Machining
Insert Geometry .F..LDJ .E..LDJ .E..LD .S..GE .S..GD .E..HD
NOTE: Use “Light Machining” values as starting feed rate.
P20
www.kennametal.com
™
LOIS — Mill 1-14 Load Optimised Insert Spacing with an Unmatched Soft Cutting Action Boost productivity in all your complex contour milling and full slotting operations! • Reduced cutting forces. • Balanced cut. • Reduced power fluctuation. • Coolant through tool for machining exotic materials. • Versatile cutting strategies: – Slot – Profile – Plunge – Ramp
www.kennametal.com
™
Mill 1-14™ Primary Application Mill 1-14 is a versatile, functional cutter system for a range of cutting tasks. Mill 1-14 cutters can be used for profiling, slotting, ramping, helical interpolation, circular interpolation, and other milling applications. It’s a single tool with multi-functional benefits. The Mill 1-14 inserts also are specially designed to add cutting versatility. Innovative micro-geometry features contribute greatly to enhanced performance, various rake angles, negative T-land, and small hone. Results include significantly reduced cycle times and lower cutting forces. Test results in producing 90º walls have proven excellent as well; try GD2 geometry.
Features and Benefits Features • Insert geometries and grades for most workpiece materials. • Insert radii from 0,15mm (.016") up to 4mm (.157"). • Axial depth of cut up to 14mm (.551"). • Beyond™ grade technology.
Benefits • Easy cutting action, kind on entry and also exiting the workpiece. • Polished geometry for aluminium machining. • Slotting, profiling, ramping, helical interpolation, and plunging.
P22
Mill 1-14™ Indexable End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.
order number 2968370 2968371
catalogue number 20A02R035M10SED14 25A02R035M12SED14
D1 20 25
D DPM G3X L2 18 10,5 M10 35 21 12,5 M12 35
WF 15 17
Ap1 max 14,7 14,6
Z 2 2
max ramp angle 16.8° 10.7°
kg 0,06 0,08
max RPM 47500 39700
3345679 2968372
25A03R035M12SED14 32A03R040M16SED14
25 32
21 29
12,5 M12 17,0 M16
35 40
17 22
14,6 14,6
3 3
10.7° 7.0°
0,09 0,17
39700 33300
3345680 2968373
32A04R040M16SED14 40A04R040M16SED14
32 40
29 29
17,0 M16 17,0 M16
40 40
22 22
14,6 14,4
4 4
7.0° 5.1°
0,18 0,23
33300 28700
3345681
40A05R040M16SED14
40
29
17,0 M16
40
22
14,4
5
5.1°
0,23
28700
End Mills • Weldon® Shank order number 2622232 2623937
catalogue number 20A02R039B20SED14 25A02R044B25SED14
D1 20 25
D 20 25
L 90 100
L2 39 44
Ap1 max 14,7 14,6
Z 2 2
max ramp angle 16.8° 10.7°
kg 0,17 0,30
max RPM 47500 39700
2478640 2623938
25A03R044B25SED14 32A03R050B32SED14
25 32
25 32
101 110
44 50
14,6 14,5
3 3
10.7° 7.0°
0,30 0,55
39700 33300
2478642 2623939
32A04R050B32SED14 40A04R050B32SED14
32 40
32 32
110 110
50 50
14,5 14,4
4 4
7.0° 5.1°
0,56 0,69
33300 28700
2623933
40A05R050B32SED14
40
32
110
50
14,4
5
5.1°
0,69
28700
Spare Parts
D1 20 25
insert screw MS2167 MS2166
Nm 2,3 2,3
Torx Plus driver DT9IP DT9IP
32 40
MS2166 MS2166
2,3 2,3
DT9IP DT9IP
www.kennametal.com
P23
Shoulder Mills
End Mills • Screw-On
Mill 1-14™ Indexable End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.
Shoulder Mills
End Mills • Cylindrical Shank order number 3345674 2968363
catalogue number 20A02R039A20SED14 20A02R050A20SED14-170
D1 20 20
D 20 20
L 90 170
L2 39 50
Ap1 max 14,7 14,7
Z 2 2
max ramp angle 16.8° 16.8°
kg 0,17 0,34
max RPM 47500 47500
3345675 2968367
25A02R044A25SED14 25A02R050A25SED14-170
25 25
25 25
100 170
44 50
14,6 14,6
2 2
10.7° 10.7°
0,30 0,56
39700 39700
3345676 2968364
25A03R044A25SED14 25A03R050A25SED14-170
25 25
25 25
100 170
44 50
14,6 14,6
3 3
10.7° 10.7°
0,31 0,56
39700 39700
3345677 3345678
32A03R050A25SED14 32A04R050A25SED14
32 32
25 25
107 107
50 50
14,6 14,6
3 4
7.0° 7.0°
0,39 0,41
33300 33300
3348765 2968368
32A03R050A32SED14 32A03R050A32SED14-200
32 32
32 32
110 200
50 50
14,6 14,6
3 3
7.0° 7.0°
0,55 1,10
33300 33300
3348766 2968365
32A04R050A32SED14 32A04R050A32SED14-200
32 32
32 32
110 200
50 50
14,6 14,6
4 4
7.0° 7.0°
0,56 1,11
33300 33300
3348767 2968369
40A04R050A32SED14 40A04R050A32SED14-200
40 40
32 32
110 200
50 50
14,4 14,4
4 4
5.1° 5.1°
0,69 1,24
28700 28700
3348768 2968366
40A05R050A32SED14 40A05R050A32SED14-200
40 40
32 32
110 200
50 50
14,4 14,4
5 5
5.1° 5.1°
0,70 1,25
28700 28700
Spare Parts
D1 20 25
insert screw MS2167 MS2166
Nm 2,3 2,3
Torx Plus driver DT9IP DT9IP
32 40
MS2166 MS2166
2,3 2,3
DT9IP DT9IP
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
P24
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Mill 1-14™ Indexable Shell Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.
Shell Mills order number 2623940 2623934
catalogue number 40A04RS90ED14D 40A05RS90ED14D
D1 40 40
D 16 16
D4 — —
D6 37 37
L 40 40
Ap1 max 14,4 14,4
Z 4 5
max ramp angle 5.1° 5.1°
kg 0,20 0,20
max RPM 28700 28700
2623941 2478686
50A05RS90ED14D 50A06RS90ED14D
50 50
22 22
— —
45 45
40 40
14,3 14,3
5 6
3.8° 3.8°
0,30 0,29
25000 25000
2623942 2478689
63A06RS90ED14D 63A07RS90ED14D
63 63
22 22
— —
50 50
40 40
14,3 14,3
6 7
2.8° 2.8°
0,52 0,53
21800 21800
2623963 2478690
80A07RS90ED14D 80A09RS90ED14D
80 80
27 27
— —
60 60
50 50
14,2 14,2
7 9
2.1° 2.1°
1,02 1,08
19000 19000
2623964 2623935
100A08RS90ED14D 100A10RS90ED14D
100 100
32 32
— —
80 80
50 50
14,2 14,2
8 10
1.7° 1.7°
1,75 1,86
16800 16800
2510390 2623936
125B09RS90ED14D 125B12RS90ED14D
125 125
40 40
— —
90 90
63 63
14,2 14,2
9 12
1.3° 1.3°
2,86 3,01
14900 14900
2623965
160C11RS90ED14D
160
40
66,7
100 63
14,2
11
1.0°
3,95
13100
Shoulder Mills
Spare Parts
D1 40 40
insert screw MS2166 MS2166
Nm 2,3 2,3
Torx Plus driver DT9IP DT9IP
mounting screw — MS1294
lock screw — —
low-head cap screw with coolant groove — —
socket-head cap screw with coolant groove MS1294CG —
coolant shower plate — —
50 63
MS2166 MS2166
2,3 2,3
DT9IP DT9IP
— —
— —
— —
MS2072CG MS2072CG
— —
80 100
MS2166 MS2166
2,3 2,3
DT9IP DT9IP
— MS1254
— —
— —
MS2038CG —
— —
100 125
MS2166 MS2166
2,3 2,3
DT9IP DT9IP
— —
— 420.200
MS1254CG —
— —
— 470.232
160
MS2166
2,3
DT9IP
—
420.200
—
—
470.233
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
www.kennametal.com
P25
Mill 1-14™ Indexable Shell Mills • Japanese Industry Standards (JIS) have metric cutter diameters with inch bore sizes. • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.
Shell Mill • JIS order number 3124210 3124211
catalogue number 80A07RS90ED14D-J 80A09RS90ED14D-J
D1 80 80
mm 25,40 25,40
in 1.000 1.000
D6 L 50 50 50 50
Ap1 max 14 14
Z 7 9
max ramp angle 2.1° 2.1°
kg 0,99 1,07
max RPM 19000 19000
3124223 3124224
100B08RS90ED14D-J 100B10RS90ED14D-J
100 100
31,75 31,75
1.250 1.250
60 50 60 50
14 14
8 10
1.7° 1.7°
1,40 1,50
16800 16800
3124226 3124231
125B09RS90ED14D-J 125B12RS90ED14D-J
125 125
38,10 38,10
1.500 1.500
80 63 80 63
14 14
9 12
1.3° 1.3°
2,89 3,03
14900 14900
3168172 3168213
160B11RS90ED14D-J 160B15RS90ED14D-J
160 160
50,80 50,80
2.000 2.000
100 63 100 63
14 14
11 15
1.0° 1.0°
3,98 4,25
13100 13100
D
Shoulder Mills
Spare Parts
D1 80 100
insert screw MS2166 MS2166
Nm 2,3 2,3
Torx Plus driver DT9IP DT9IP
lock screw — —
socket-head cap screw MS2038 —
socket-head cap screw with coolant groove MS2038CG —
coolant lock screw assembly — MS2220C
125 160
MS2166 MS2166
2,3 2,3
DT9IP DT9IP
420.200 —
— —
— —
— —
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
P26
www.kennametal.com
Mill 1-14™ Inserts Insert Selection Guide Light Machining
Material Group P1–P2
Geometry .E..GD
General Purpose
Grade KC725M
Geometry .S..GE
Heavy Machining
Grade KC725M
Geometry .S..GD2
Grade KC725M KCPK30
P3–P4
.S..GE
KCPK30
.S..GD2
KCPK30
.E..HD
P5–P6
.E..GD
KCPM20
.S..GE
KCPM20
.E..HD
KCPK30
M1–M2
.E..GD
KC725M
.S..GE
KC725M
.S..GD2
KC725M KCPK30
M3
.S..GE
KCPK30
.S..GD2
KCPK30
.E..HD
K1–K2
.S..GD2
KC520M
.E..HD
KC520M
.E..HD
KCK15
K3
.S..GE
KCPK30
.S..GD2
KCPK30
.E..HD
KCPK30
N1–N2
.F..LDJ
KC410M
.F..LDJ
KC410M
.F..LDJ
KC410M
N3
.F..LDJ
KC410M
.E..LDJ
KC422M
.E..LDJ
KC422M
S1–S2
.E..GD
KC725M
.S..GE
KC725M
.S..GD2
KC725M
S3
.S..GE
KC725M
.S..GD2
KC725M
S4
.S..GD2
KC725M
.E..HD
KC725M
.E..HD —
KC725M —
H1
.S..GE
KC522M
.E..HD
KC522M
—
—
Indexable Inserts
EDCT-E.LDJ
alternate choice
EDCT-F.LDJ
v
v v
L1 17,46 17,46
W 8,49 8,49
S 4,50 4,50
BS 3,14 2,95
Rε 0,2 0,4
hm 0,02 0,02
cutting edges 2 2
EDCT140408PDFRLDJ EDCT140412PDFRLDJ
17,47 17,47
8,48 8,46
4,50 4,50
2,56 2,17
0,8 1,2
0,02 0,02
2 2
v
EDCT140416PDFRLDJ EDCT140431PDFRLDJ
17,49 17,50
8,45 8,40
4,50 4,50
1,77 0,26
1,6 3,1
0,02 0,02
2 2
v
EDCT140440PDFRLDJ
16,53
8,34
4,50
—
4,0
0,02
2
v
catalogue number EDCT140404PDERLDJ EDCT140408PDERLDJ
L1 17,46 17,47
W 8,49 8,48
S 4,50 4,50
BS 2,95 2,56
Rε 0,4 0,8
hm 0,03 0,03
cutting edges 2 2
EDCT140412PDERLDJ EDCT140416PDERLDJ
17,48 17,49
8,46 8,45
4,50 4,50
2,17 1,77
1,2 1,6
0,03 0,03
2 2
v
EDCT140424PDERLDJ EDCT140431PDERLDJ
17,50 17,50
8,42 8,40
4,50 4,50
0,99 0,26
2,4 3,1
0,03 0,03
2 2
v
EDCT140440PDERLDJ
16,53
8,34
4,50
—
4,0
0,03
2
v
www.kennametal.com
v
v v
catalogue number EDCT140402PDFRLDJ EDCT140404PDFRLDJ
EDCT-E.LDJ
v v
v v
v
v
v v
v
v
P27
Shoulder Mills
first choice
v v v
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
v
P M K N S H
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
EDCT-F.LDJ
Mill 1-14™ Inserts Insert Selection Guide Light Machining
Material Group P1–P2
Geometry .E..GD
General Purpose
Grade KC725M
Geometry .S..GE
Heavy Machining
Grade KC725M
Geometry .S..GD2
Grade KC725M KCPK30
P3–P4
.S..GE
KCPK30
.S..GD2
KCPK30
.E..HD
P5–P6
.E..GD
KCPM20
.S..GE
KCPM20
.E..HD
KCPK30
M1–M2
.E..GD
KC725M
.S..GE
KC725M
.S..GD2
KC725M KCPK30
M3
.S..GE
KCPK30
.S..GD2
KCPK30
.E..HD
K1–K2
.S..GD2
KC520M
.E..HD
KC520M
.E..HD
KCK15
K3
.S..GE
KCPK30
.S..GD2
KCPK30
.E..HD
KCPK30
N1–N2
.F..LDJ
KC410M
.F..LDJ
KC410M
.F..LDJ
KC410M
N3
.F..LDJ
KC410M
.E..LDJ
KC422M
.E..LDJ
KC422M
S1–S2
.E..GD
KC725M
.S..GE
KC725M
.S..GD2
KC725M
S3
.S..GE
KC725M
.S..GD2
KC725M
S4
.S..GD2
KC725M
.E..HD
KC725M
.E..HD —
KC725M —
H1
.S..GE
KC522M
.E..HD
KC522M
—
—
Indexable Inserts
EDCT-E.GD
first choice
Shoulder Mills
alternate choice
EDCT-LD
v v
v
v
v v v v
catalogue number EDCT140404PDERLD EDCT140408PDERLD
L1 17,46 17,47
W 8,49 8,48
S 4,50 4,50
BS 2,95 2,56
Rε 0,4 0,8
hm 0,04 0,04
cutting edges 2 2
EDCT140412PDERLD EDCT140416PDERLD
17,48 17,49
8,46 8,45
4,50 4,50
2,17 1,77
1,2 1,6
0,04 0,04
2 2
v
EDCT140431PDERLD
17,50
8,40
4,50
0,26
3,1
0,04
2
v
catalogue number EDCT140404PDERGD EDCT140408PDERGD
L1 17,46 17,47
W 8,49 8,48
S 4,50 4,50
BS 2,95 2,56
Rε 0,4 0,8
hm 0,05 0,05
cutting edges 2 2
EDCT140412PDERGD EDCT140416PDERGD
17,48 17,49
8,46 8,45
4,50 4,50
2,17 1,77
1,2 1,6
0,05 0,05
2 2
v
EDCT140431PDERGD
17,50
8,40
4,50
0,26
3,1
0,05
2
v
EDCT-E.GD
P28
v v v
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
v
P M K N S H
v v
v
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
EDCT-LD
v
v
v
v
v v
www.kennametal.com
Mill 1-14™ Indexable Inserts
EDPT-S.GD2
alternate choice
EDPT-E.HD catalogue number EDPT140404PDERHD EDPT140408PDERHD
L1 17,46 17,47
W 8,39 8,38
S 4,50 4,50
BS 2,95 2,56
Rε 0,4 0,8
hm 0,08 0,08
cutting edges 2 2
EDPT140412PDERHD EDPT140416PDERHD
17,48 17,49
8,36 8,36
4,50 4,50
2,16 1,77
1,2 1,6
0,08 0,08
EDPT140420PDERHD EDPT140424PDERHD
17,49 17,50
8,35 8,32
4,50 4,50
1,37 0,99
2,0 2,4
EDPT140431PDERHD EDPT140440PDERHD
17,51 16,53
8,30 8,26
4,50 4,50
0,26 —
catalogue number EDPT140404PDSRGE EDPT140408PDSRGE
L1 17,43 17,44
W 8,20 8,17
S 4,45 4,45
EDPT140412PDSRGE EDPT140416PDSRGE
17,44 17,45
8,14 8,12
EDPT140431PDSRGE
17,46
catalogue number EDPT140408PDSRGD EDPT140412PDSRGD EDPT140416PDSRGD
v
v v
v
v v v v
v
2 2
v v v v
v
v v v v
v
0,08 0,08
2 2
v v
v
v v
v
3,1 4,0
0,08 0,08
2 2
v v
v
v v
v
BS 2,80 2,39
Rε 0,4 0,8
hm 0,14 0,14
cutting edges 2 2
4,45 4,45
1,98 1,58
1,2 1,6
0,14 0,14
8,07
4,45
0,13
3,1
L1 17,47 17,48
W 8,37 8,36
S 4,50 4,50
BS 2,55 2,17
17,49
8,35
4,50
1,77
LI 17,47
W 8,37
S 4,50
BS 2,61
v v
v v
v v
v v
2 2
v v
v
v v
v
0,14
2
v v
v v
Rε 0,8 1,2
hm 0,11 0,11
cutting edges 2 2
1,6
0,11
2
hm 0,11
cutting edges 2
EDPT-S.GD
EDPT-S.GD2
www.kennametal.com
v v v
v v v v
EDPT-S.GE
catalogue number EDPT140408PDSRGD2
v v
Rε 0,8
v
v
v
v
v v
v
v
v
v
v
v
P29
Shoulder Mills
first choice
v v v
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
v
P M K N S H
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
EDPT-S.GD
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
EDPT-S.GE
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
EDPT-E.HD
Mill 1-14™ Recommended Starting Speeds and Feeds
Shoulder Mills
Recommended Starting Speeds [m/min] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
1080 — — — — —
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
260 220 200 180 150 130 170 155 115 — — — — — 35 35 45 60 —
KC410M — — — — — — — — — — — — 1215
KC422M — — — — — — — — — — — — 995
— — — — — — — — — — — — 1080 995 — — — — —
915 — — — — —
— — — — — — — — — — — — 1075 945 — — — — —
215 160 140 120 120 80 135 110 80 — — — — — 25 25 25 30 —
— — — — — — — — — 420 335 280 — — — — — — —
KC725M
— — — — — — — — — — — — 945 875 — — — — —
KC520M — — — — — — — — — — — — 875 760 — — — — —
— — — — — — — — — 270 210 175 — — — — — — —
— — — — — — — — — 340 275 230 — — — — — — —
550 340 310 230 275 190 225 205 160 360 285 240 — — — — — — 140
KCK15
230 190 170 150 135 100 150 130 100 — — — — — 30 30 35 45 —
— — — — — — — — — 385 295 250 — — — — — — —
KC522M
— — — — — — — — — 245 190 160 — — — — — — —
— — — — — — — — — 215 175 145 — — — — — — —
330
450 275 255 190 230 145 175 160 125 295 235 200 — — — — — — 95
455 280 255 190 260 160 205 185 145 295 235 195 — — — — — — —
270 200 175 150 150 100 165 130 95 185 150 120 — — 25 25 25 35 70
285 240 215 185 170 125 180 160 120 205 160 135 — — 35 35 40 50 90
275 255 225 185 165 205 185 140 230 180 150 — — 40 40 50 70 120
KCPM20
KCPK30
485 310 275 215 250 170 200 175 145 325 255 215 — — — — — — 115
395 255 230 175 230 135 185 160 130 265 210 175 — — — — — — —
370 230 205 160 210 — 155 140 115 240 190 160 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [mm]
Insert Geometry .F..LDJ .E..LDJ .E..LD .E..GD .S..GE .S..GD .S..GD2 .E..HD
0,08 0,08 0,09 0,12 0,17 0,17 0,17 0,17
10% 0,17 0,20 0,20 0,27 0,34 0,34 0,40 0,43
0,23 0,35 0,35 0,43 0,51 0,51 0,58 0,68
0,06 0,06 0,07 0,09 0,13 0,13 0,13 0,13
Light Machining
20% 0,13 0,15 0,15 0,20 0,26 0,26 0,30 0,32
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,18 0,06 0,11 0,15 0,05 0,26 0,06 0,13 0,23 0,05 0,26 0,06 0,13 0,23 0,05 0,32 0,08 0,18 0,28 0,07 0,38 0,11 0,22 0,33 0,10 0,38 0,11 0,22 0,33 0,10 0,43 0,11 0,26 0,38 0,10 0,51 0,11 0,28 0,44 0,10
40% 0,10 0,12 0,12 0,17 0,21 0,21 0,24 0,26
0,14 0,21 0,21 0,26 0,31 0,31 0,35 0,41
General Purpose
0,05 0,05 0,05 0,07 0,10 0,10 0,10 0,10
50–100% 0,10 0,12 0,12 0,16 0,21 0,21 0,24 0,25
0,14 0,21 0,21 0,26 0,30 0,30 0,35 0,41
Heavy Machining
Insert Geometry .F..LDJ .E..LDJ .E..LD .E..GD .S..GE .S..GD .S..GD2 .E..HD
NOTE: Use “Light Machining” values as starting feed rate.
P30
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Mill 1-14™ Application Data Application Examples
ramp angle ramping
helical interpolation
shoulder cut
DH min = Minimum blind hole diameter with helical interpolation DH1 max = Maximum blind hole diameter with flat bottom
cutting diameter 20 25 32 40 40 50 63 80 100 125 160
max ramp angle 16˚ 11˚ 7˚ 5˚ 5˚ 4˚ 3˚ 2˚ 1˚ 1˚ 1˚
min hole diameter (DH min) 23,74 33,75 47,80 63,76 64,00 83,96 109,93 143,91 183,89 233,88 303,88
max flat-bottom hole diameter (DH1 max) 35,62 44,44 59,79 75,22 75,47 96,05 121,47 155,47 199,47 245,47 315,47
max diameter 40 50 64 80 80 100 126 160 200 250 320
Shoulder Mills
insert style Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14
Ø DH/DH1
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P31
Mill 1-14™ Helical Cutters Primary Application The Mill 1-14 helical cutters will increase your axial depth of cut. Designed with axial support pins for added stability, the Mill 1-14 features our essential Load-Optimised Insert Spacing™ (LOIS) technology. LOIS dramatically minimises unwanted vibrations and fluctuations in power requirements, resulting in a much smoother-sounding cut. Up to nine different coolant nozzle diameters enable tailoring to suit each machine tool, providing remarkably consistent, focused coolant flow.
Features and Benefits Functions • Improves axial depth of cut better than standard end mills due to the positioning of inserts in helical configuration. • Up to nine different coolant nozzle diameters tailored to suit each machine tool. • One tool that offers features common to end mills, but rarely seen on a helical cutter: Helical ramping from solid, slotting, contouring, ramping, and plunging.
Benefits • Increases depth of cut. • Consistent, focused coolant flow. • Built for performance, accuracy, and versatility.
P32
Mill 1-14™ Helical Indexable Helical End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • Axial support pins. • Unique coolant nozzles.
coolant nozzle screw
Helical End Mills • Weldon® Shank • Slot and Profile order number 3742932 3743033
catalogue number M1H32J2R50B32S90ED14C4 M1H40J3R50B32S90ED14C6
D1 D L L2 32 32 111 50 40 32 111 50
Ap1 max 27,8 27,6
Z 4 6
ZU 2 3
max ramp angle 5.4° 3.8°
kg 0,52 0,59
max RPM 31100 28400
3743034 3743035
M1H40J3R65B32S90ED14C9 M1H40J3R80B32S90ED14C12
40 32 126 65 40 32 141 80
40,8 54,0
9 12
3 3
3.8° 3.8°
0,66 0,72
28400 28400
3743038
M1H50J3R80B40S90ED14C12
50 40 151 80
53,5
12
3
2.7°
1,30
24600
D1 32 40
insert screw MS2148 MS2148
Nm 2,3 2,3
Torx Plus driver DT9IP DT9IP
pin ASPM07001802 ASPM07001802
coolant nozzle screw MS2191C20 MS2191C20
50
MS2148
2,3
DT9IP
ASPM07001802
MS2191C20
Shoulder Mills
Spare Parts
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
NEW!
Helical Weldon Mills • Profile Only order number 5085631
catalogue number M1H40J4R80B32S90ED14C12
D1 D L 40 32 141
Ap1 max 40,8
Z ZU 12 4
max ramp angle 3.8°
kg 0,80
max RPM 28400
Spare Parts
D1 40
insert screw MS2148PKG
www.kennametal.com
Nm 2,3
Torx Plus driver DT9IP
pin ASPM07001802
coolant nozzle screw MS2191C20
P33
Mill 1-14™ Helical Indexable Helical End Mills • Shell Mills Optional Coolant Nozzle Screw
order number 3400611 3400612
catalogue number MS2191C00 MS2191C06
A — 0,6
3400613 3400614
MS2191C08 MS2191C10
0,8 1,0
3400616 3400617
MS2191C12 MS2191C14
1,2 1,4
3400618 3400619
MS2191C16 MS2191C18
1,6 1,8
3400620
MS2191C20
2,0
Coolant Nozzle Key order number 1993552
drive size 2 MM
catalogue number THW2M
NOTE: Check the Spare Parts table for the coolant hole size that is incorporated in the cutters. If you need an alternative, there are eight other variants to choose from to increase or decrease the pressure. Example: MS2191C12 is a 1,20mm hole. All coolant nozzles are interchangeable with the original that is supplied with the cutter. This gives flexibility with coolant flow.
• Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • Axial support pins.
Shoulder Mills
• Unique coolant nozzles.
coolant nozzle screw
Helical Shell Mills • Slot and Profile order number 3743036 3743037
catalogue number M1H50T3R50A22S90ED14C6 M1H50T3R65A22S90ED14C9
D1 D D6 L 50 22 46 50 50 22 46 65
Ap1 max 27,4 40,4
Z 6 9
ZU 3 3
max ramp angle 2.7° 2.7°
kg 0,44 0,58
max RPM 24600 24600
3743039 3743040
M1H63T3R50A27S90ED14C6 M1H63T3R65A27S90ED14C9
63 27 60 50 63 27 60 65
27,0 39,9
6 9
3 3
2.0° 2.0°
0,77 1,01
22000 22000
3743042 3743041
M1H63T3R75A27S90ED14C12 M1H63T4R65A27S90ED14C12
63 27 60 75 63 27 60 65
52,8 39,9
12 12
3 4
2.0° 2.0°
1,16 0,98
22000 22000
P34
www.kennametal.com
Mill 1-14™ Helical Indexable Helical Shell Mills Spare Parts
order number 3743036 3743037
Z 6 9
insert screw MS2148PKG MS2148PKG
Nm 2,3 2,3
Torx Plus driver DT9IP DT9IP
pin ASPM07001802 ASPM07001802
socket-head cap screw MS1235 MS1233
coolant nozzle screw MS2191C20 MS2191C16
3743039 3743040
6 9
MS2148PKG MS2148PKG
2,3 2,3
DT9IP DT9IP
ASPM07001802 ASPM07001802
MS1198 MS1238
MS2191C20 MS2191C20
3743042 3743041
12 12
MS2148PKG MS2148PKG
2,3 2,3
DT9IP DT9IP
ASPM07001802 ASPM07001802
MS1433 MS1238
MS2191C16 MS2191C16
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
Helical Shell Mills • Profile Only order number 3831819
catalogue number M1H63T5R75A27S90ED14C20
D1 D D6 L 63 27 60 75
Ap1 max 52,8
Z ZU 20 5
max ramp angle 2.0°
kg 1,06
max RPM 22000
Spare Parts
D1 63
insert screw MS2148PKG
Nm 2,3
Torx Plus driver DT9IP
pin ASPM07001802
socket-head cap screw MS1433
coolant nozzle screw MS2191C12
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
order number 3400611 3400612
catalogue number MS2191C00 MS2191C06
A — 0,6
3400613 3400614
MS2191C08 MS2191C10
0,8 1,0
3400616 3400617
MS2191C12 MS2191C14
1,2 1,4
3400618 3400619
MS2191C16 MS2191C18
1,6 1,8
3400620
MS2191C20
2,0
catalogue number THW2M
drive size 2 MM
Shoulder Mills
Optional Coolant Nozzle Screw
Coolant Nozzle Key order number 1993552
NOTE: Check the Spare Parts table for the coolant hole size that is incorporated in the cutters. If you need an alternative, there are eight other variants to choose from to increase or decrease the pressure. Example: MS2191C12 is a 1,20mm (.047") hole. All coolant nozzles are interchangeable with the original that is supplied with the cutter. This gives flexibility with coolant flow.
www.kennametal.com
P35
Mill 1-14™ Helical Inserts Insert Selection Guide Light Machining Geometry Grade .E..GD KC725M .S..GE KCPK30 .E..GD KCPM20 .E..GD KC725M .S..GE KCPK30 .S..GD2 KC520M .S..GE KCPK30 .F..LDJ KC410M .F..LDJ KC410M .E..GD KC725M .S..GE KC725M .S..GD2 KC725M — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
General Purpose Geometry Grade .S..GE KC725M .S..GD2 KCPK30 .S..GE KCPM20 .S..GE KC725M .S..GD2 KCPK30 .E..HD KC520M .S..GD2 KCPK30 .F..LDJ KC410M .E..LDJ KC422M .S..GE KC725M .S..GD2 KC725M .E..HD KC725M — —
Heavy Machining Geometry Grade .S..GD2 KC725M .E..HD KCPK30 .E..HD KCPK30 .S..GD2 KC725M .E..HD KCPK30 .E..HD KCK15 .E..HD KCPK30 .F..LDJ KC410M .E..LDJ KC422M .S..GD2 KC725M .E..HD KC725M — — — —
Indexable Inserts
EDCT-E.LDJ
first choice alternate choice
Shoulder Mills
EDCT-F.LDJ
v v
v
v
v v v v
catalogue number EDCT140402PDFRLDJ EDCT140404PDFRLDJ
L1 17,46 17,46
W 8,49 8,49
S 4,50 4,50
BS 3,14 2,95
Rε 0,2 0,4
hm 0,02 0,02
cutting edges 2 2
EDCT140408PDFRLDJ EDCT140412PDFRLDJ
17,47 17,47
8,48 8,46
4,50 4,50
2,56 2,17
0,8 1,2
0,02 0,02
2 2
v
EDCT140416PDFRLDJ EDCT140431PDFRLDJ
17,49 17,50
8,45 8,40
4,50 4,50
1,77 0,26
1,6 3,1
0,02 0,02
2 2
v
EDCT140440PDFRLDJ
16,53
8,34
4,50
—
4,0
0,02
2
v
catalogue number EDCT140404PDERLDJ EDCT140408PDERLDJ
L1 17,46 17,47
W 8,49 8,48
S 4,50 4,50
BS 2,95 2,56
Rε 0,4 0,8
hm 0,03 0,03
cutting edges 2 2
EDCT140412PDERLDJ EDCT140416PDERLDJ
17,48 17,49
8,46 8,45
4,50 4,50
2,17 1,77
1,2 1,6
0,03 0,03
2 2
v
EDCT140424PDERLDJ EDCT140431PDERLDJ
17,50 17,50
8,42 8,40
4,50 4,50
0,99 0,26
2,4 3,1
0,03 0,03
2 2
v
EDCT140440PDERLDJ
16,53
8,34
4,50
—
4,0
0,03
2
v
EDCT-E.LDJ
P36
v v v
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
v
P M K N S H
v v
v
v
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
EDCT-F.LDJ
v v
v
v
www.kennametal.com
Mill 1-14™ Helical Indexable Inserts
EDCT-E.GD
first choice alternate choice
EDCT-LD
v
v
v
v v v v
catalogue number EDCT140404PDERLD EDCT140408PDERLD
LI 17,46 17,47
W 8,49 8,48
S 4,50 4,50
BS 2,95 2,56
Rε 0,4 0,8
hm 0,04 0,04
cutting edges 2 2
EDCT140412PDERLD EDCT140416PDERLD
17,48 17,49
8,46 8,45
4,50 4,50
2,17 1,77
1,2 1,6
0,04 0,04
2 2
v
EDCT140431PDERLD
17,50
8,40
4,50
0,26
3,1
0,04
2
v
catalogue number EDCT140404PDERGD EDCT140408PDERGD
LI 17,46 17,47
W 8,49 8,48
S 4,50 4,50
BS 2,95 2,56
Rε 0,4 0,8
hm 0,05 0,05
cutting edges 2 2
EDCT140412PDERGD EDCT140416PDERGD
17,48 17,49
8,46 8,45
4,50 4,50
2,17 1,77
1,2 1,6
0,05 0,05
2 2
v
EDCT140431PDERGD
17,50
8,40
4,50
0,26
3,1
0,05
2
v
v v
v
v
v
v
v
v v
Shoulder Mills
EDCT-E.GD
v v
v v
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
v
P M K N S H
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
EDCT-LD
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P37
Mill 1-14™ Helical Indexable Inserts
EDPT-S.GD2
first choice alternate choice
EDPT-E.HD catalogue number EDPT140404PDERHD EDPT140408PDERHD
LI 17,46 17,47
W 8,39 8,38
S 4,50 4,50
BS 2,95 2,56
Rε 0,4 0,8
hm 0,08 0,08
cutting edges 2 2
EDPT140412PDERHD EDPT140416PDERHD
17,48 17,49
8,36 8,36
4,50 4,50
2,16 1,77
1,2 1,6
0,08 0,08
EDPT140420PDERHD EDPT140424PDERHD
17,49 17,50
8,35 8,32
4,50 4,50
1,37 0,99
2,0 2,4
EDPT140431PDERHD EDPT140440PDERHD
17,51 16,53
8,30 8,26
4,50 4,50
0,26 —
3,1 4,0
Shoulder Mills
v
v
v v v v
v
v v v v
v
2 2
v v v v
v
v v v v
v
0,08 0,08
2 2
v v
v
v v
v
0,08 0,08
2 2
v v
v
v v
v
catalogue number EDPT140404PDSRGE EDPT140408PDSRGE
LI 17,43 17,44
W 8,20 8,17
S 4,45 4,45
BS 2,80 2,39
Rε 0,4 0,8
hm 0,14 0,14
cutting edges 2 2
EDPT140412PDSRGE EDPT140416PDSRGE
17,44 17,45
8,14 8,12
4,45 4,45
1,98 1,58
1,2 1,6
0,14 0,14
EDPT140431PDSRGE
17,46
8,07
4,45
0,13
3,1
catalogue number EDPT140408PDSRGD EDPT140412PDSRGD
LI 17,47 17,48
W 8,37 8,36
S 4,50 4,50
BS 2,55 2,17
EDPT140416PDSRGD
17,49
8,35
4,50
LI .688
W .330
S .177
v v
v v
v v
v v
2 2
v v
v
v v
v
0,14
2
v v
v v
Rε 0,8 1,2
hm 0,11 0,11
cutting edges 2 2
1,77
1,6
0,11
2
BS .103
Rε .031
hm .004
cutting edges 2
EDPT-S.GD
EDPT-S.GD2
P38
v v
v v v v
EDPT-S.GE
catalogue number EP1408SGD2
v v v
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
v
P M K N S H
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
EDPT-S.GD
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
EDPT-S.GE
v
v
v
v
v
v
v
v
v
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
EDPT-E.HD
v
v
v
www.kennametal.com
Mill 1-14™ Helical Recommended Starting Speeds and Feeds Recommended Starting Speeds [m/min]
— — — — — — — — — — — — 1215 1080 — — — — —
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 1 H
260 220 200 180 150 130 170 155 115 — — — — — 35 35 45 60 —
KC410M
KC422M
— — — — — — — — — — — — 1080 995 — — — — —
— — — — — — — — — — — — 995 915 — — — — —
— — — — — — — — — — — — 1075 945 — — — — —
215 160 140 120 120 80 135 110 80 — — — — — 25 25 25 30 —
— — — — — — — — — 420 335 280 — — — — — — —
KC725M
— — — — — — — — — — — — 945 875 — — — — —
KC520M — — — — — — — — — — — — 875 760 — — — — —
— — — — — — — — — 270 210 175 — — — — — — —
— — — — — — — — — 340 275 230 — — — — — — —
550 340 310 230 275 190 225 205 160 360 285 240 — — — — — — —
KCK15
230 190 170 150 135 100 150 130 100 — — — — — 30 30 35 45 —
— — — — — — — — — 385 295 250 — — — — — — —
KC522M
— — — — — — — — — 245 190 160 — — — — — — —
— — — — — — — — — 215 175 145 — — — — — — —
330 275 255 225 185 165 205 185 140 230 180 150 — — 40 40 50 70 —
450 275 255 190 230 145 175 160 125 295 235 200 — — — — — — —
455 280 255 190 260 160 205 185 145 295 235 195 — — — — — — —
270 200 175 150 150 100 165 130 95 185 150 120 — — 25 25 25 35 —
285 240 215 185 170 125 180 160 120 205 160 135 — — 35 35 40 50 —
KCPM20
KCPK30
485 310 275 215 250 170 200 175 145 325 255 215 — — — — — — —
395 255 230 175 230 135 185 160 130 265 210 175 — — — — — — —
370 230 205 160 210 — 155 140 115 240 190 160 — — — — — — —
Shoulder Mills
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [mm]
Insert Geometry .F..LDJ .E..LDJ .E..LD .E..GD .S..GE .S..GD .S..GD2 .E..HD
0,08 0,08 0,09 0,12 0,17 0,17 0,17 0,17
10% 0,17 0,20 0,20 0,27 0,34 0,34 0,40 0,43
0,23 0,35 0,35 0,43 0,51 0,51 0,58 0,68
0,06 0,06 0,07 0,09 0,13 0,13 0,13 0,13
Light Machining
20% 0,13 0,15 0,15 0,20 0,26 0,26 0,30 0,32
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,18 0,06 0,11 0,15 0,05 0,26 0,06 0,13 0,23 0,05 0,26 0,06 0,13 0,23 0,05 0,32 0,08 0,18 0,28 0,07 0,38 0,11 0,22 0,33 0,10 0,38 0,11 0,22 0,33 0,10 0,43 0,11 0,26 0,38 0,10 0,51 0,11 0,28 0,44 0,10
40% 0,1 0,12 0,12 0,17 0,21 0,21 0,24 0,26
0,14 0,21 0,21 0,26 0,31 0,31 0,35 0,41
General Purpose
0,05 0,05 0,05 0,07 0,10 0,10 0,10 0,10
50–100% 0,10 0,12 0,12 0,16 0,21 0,21 0,24 0,25
0,14 0,21 0,21 0,26 0,30 0,30 0,35 0,41
Heavy Machining
Insert Geometry .F..LDJ .E..LDJ .E..LD .E..GD .S..GE .S..GD .S..GD2 .E..HD
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
P39
Mill 1-14™ Helical Application Data Application Examples
ramp angle ramping
helical interpolation
shoulder cut
Shoulder Mills
DH min = Minimum blind hole diameter with helical interpolation DH1 max = Maximum blind hole diameter with flat bottom
Ø DH/DH1
insert style
cutting diameter
max ramp angle
max hole diameter (DH min)
max flat-bottom hole diameter (DHI max)
max diameter
Mill 1-14 Mill 1-14
32 40
5.4˚ 3.8˚
47,80 64,00
59,79 75,47
64 80
Mill 1-14 Mill 1-14
50 63
2.7˚ 1.9˚
83,96 109,93
96,05 121,47
100 126
Best Machining Practices
Contouring/Profiling Ae = up to 50% of cutter Ø. This can be used with or without coolant/air blast, depending on materials being machined.
P40
Slotting Full width cutting or profiling over 50% of the cutter Ø. It is suggested to use coolant or air blast to evacuate chips. If necessary, reduce coolant nozzle hole size, which adds more pressure, and the chip is forced out of the chip gash.
Ramping Only machine to the depth of the first insert. Observe the ramping angles given in the catalogue.
www.kennametal.com
Mill 1-14™ Helical Application Data
Slotting by Plunging Slot with the alternate side method, alternating the cuts from side to side. This will enable the cutter to move away from the material prior to moving back up in the Z-axis. The cutter will not be in contact with the workpiece. Follow the direction of the arrows. Move 3 axes simultaneously into the centre of the slot. Maximum step over 8mm (.315").
With multiple Z-axis passes, when the final depth is achieved, move straight back up in the Z-axis, then repeat at the next step over.
Inch Cutters
5
5
catalogue number M1H32J2R50B32S90ED14C4 M1H40J3R50B32S90ED14C6 M1H40J3R65B32S90ED14C9 M1H40J4R80B32S90ED14C12 M1H40J3R80B32S90ED14C12 M1H50T3R50A22S90ED14C6 M1H50T3R65A22S90ED14C9 M1H50J3R80B40S90ED14C12 M1H63T3R50A27S90ED14C6 M1H63T3R65A27S90ED14C9 M1H63T4R65A27S90ED14C12 M1H63T3R75A27S90ED14C12 M1H63T5R75A27S90ED14C20
order number 3742932 3743033 3743034 5085631 3743035 3743036 3743037 3743038 3743039 3743040 3743041 3743042 3831819
D1 32 40 40 40 40 50 50 63 63 63 63 63 63
ZU
M1HR125E14W125Z2L200C4 M1HR150E14W125Z3L200C6 M1HR150E14W125Z3L250C9 M1HR150E14W125Z3L300C12 M1HR200E14S075Z3L200C6 M1HR200E14S075Z3L250C9 M1HR200E14W150Z3L300C12 M1HR250E14S100Z3L200C6 M1HR250E14S100Z3L250C9 M1HR250E14S100Z4L250C12 M1HR250E14S100Z3L300C12 M1HR250E14S100Z5L300C20
3732889 3732890 3732891 3732892 3732933 3732934 3732935 3732936 3732937 3732938 3732939 3786638
1.25 1.50 1.50 1.50 2.00 2.00 2.00 2.50 2.50 2.50 2.50 2.50
Mtg.
2 3 3 4 3 3 3 3 3 3 4 3 5
Z 4 6 9 12 12 6 9 12 6 9 12 12 20
2 3 3 3 3 3 3 3 3 4 3 5
4 6 9 12 6 9 12 6 9 12 12 20
1
W W W W W S S W S S S S S
D 32 32 32 32 32 22 22 40 27 27 27 27 27
L2 50 50 65 80 80 — — 80 — — — — —
L 111 111 126 141 141 50 65 151 50 65 65 75 75
Ap1 max 27,8 27,6 40,8 40,8 54,0 27,3 40,4 53,5 27,0 39,9 39,9 52,8 52,8
max Ra 3 5,4º 3,8° 3,8° 3,8° 3,8° 2,7° 2,7° 1,9° 1,9° 1,9° 1,9° 1,9° 1,9°
max CR 4 2,4 2,4 2,4 2,5 2,4 2,4 2,4 2,4 1,6 1,6 1,6 1,6 1,6
max RPM 31100 28400 28400 28400 28400 24600 24600 24600 22000 22000 22000 22000 22000
W W W W S S W S S S S S
1.25 1.25 1.25 1.25 0.75 0.75 1.50 1.00 1.00 1.00 1.00 1.00
2.00 2.00 2.50 3.00 — — 3.00 — — — — —
4.28 4.28 4.78 5.28 2.00 2.50 5.69 2.00 2.50 2.50 3.00 3.00
1.09 1.09 1.61 2.13 1.07 1.59 2.10 1.06 1.57 1.57 2.07 2.07
5.4º 4.0º 4.0º 4.0º 2.6º 2.6º 2.6º 1.9º 1.9º 1.9º 1.9º 1.9º
0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.062 0.062 0.062 0.062
31100 28400 28400 28400 24600 24600 24600 22000 22000 22000 22000 22000
2
Shoulder Mills
Metric Cutters
LOIS™ Mill 1-14 Helical End Mills
Number of effective flutes. Mounting style: W = Weldon®; S = Shell mill. Max ramp angle when radial depth of cut exceeds 8mm (.31"). Max insert corner radius allowed in first row without cutter body modification. 5 Recommended for profiling applications only. 1 2 3 4
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P41
Mill 1-14™ Helical Application Data
Profile, Slot, and Ramp When taking a cut that equals up to 50% of the cutter diameter, you can operate without coolant, unless your material is coolant-dependent. When using more than 50% of the cutter diameter, there is a need to have coolant or an air blast through the nozzles. This will assist with chip evacuation. Please use the feed table when taking a small percentage of the cutter diameter. This will improve the volume of material removed. To achieve a superior surface finish on the base, adjust the feed to suit the finish required. When using this cutter for plunging, the maximum suggested step over is 3,30mm (.130"). Always try to move the cutter and insert away from the material when retracting in the Z-axis. This can be done when employing the alternate cut method (zig zag method). Use a 3-axis move to get all axes moving at the same time, suggest 0,25mm (.010"). When machining a conventional slot, you have to move straight up in the Z-axis.
Circular and Helical Interpolation External Radial width of cut (Ae)
Ae
When profiling around the external part of a component, it is important to increase the feed rate. This will maintain the chip thickness value. The programmed feed rate needs to be calculated at the cutter centerline. For external profiling, adjust the feed rate for feed at the cutter centerline. Increase the feed rate for external profiling. Cutter centerline
Internal Radial width of cut (Ae) Cutter centerline
Ae
When machining inside a component profile, the area of contact is larger. The feed rate needs to be slower and at the centerline.
Shoulder Mills
For internal profiling, adjust the feed rate for feed at the cutter centerline. This will effectively reduce the feed rate as the distance traveled is less than the peripheral distance.
Cutting Data Reference page P39 for both speed and feed data. Each insert has an average chip thickness value that will enable you to determine the feed per tooth. Please remember when using less than 50% of the cutter diameter, the feed rate will need to be increased. Failure to do so will result in premature insert failure. Running too slowly will reduce tool life.
Spare Parts Please make sure all the spare parts in the cutters are fully tightened prior to using the product. Shell mill cutters no longer have coolant grooved bolts. We now have adaptors that will enable the coolant to be fed through the adaptor pilot diameter.
True Through Coolant Shell Mill Adaptors
P42
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ERICKSON
™
Superior Gripping For bearing milling chucks when grip counts. ERICKSON — the industry name you can trust. • • • •
Heavy- and fine-milling applications. Great accuracy ≤5µm (.0002") at 3 x D and best gripping system. Pre-balanced to high specifications. Versatile as a collet chuck with the use of reduction sleeves.
Visit www.kennametal.com or contact your local Authorised Kennametal Distributor.
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Mill 1-18™ Primary Application Mill 1-18 is a versatile, functional cutter system for a range of cutting tasks. Mill 1-18 cutters can be used for profiling, slotting, ramping, helical interpolation, plunging, and other milling applications. It’s a single tool with multi-functional benefits. The Mill 1-18 inserts also are specially designed to add cutting versatility, especially for larger axial depths of cut. Results include significantly reduced cycle times and lower cutting forces.
Features and Benefits Features • Inserts for larger axial depth of cut. • Inserts radii up to 6,35mm (.250"). • Axial depth of cut up to 18mm (.708"). • Cutter diameters up to 160mm (8"). • Beyond™ grade technology.
Benefits • Slotting, profiling, ramping, helical interpolation, and plunging. • Angled screw for insert retention. • Insert geometries and grades for most workpiece materials.
P44
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Mill 1-18™ Indexable End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.
End Mills • Screw-On order number 3349690 3349691
catalogue number 25A02R035M12SED18 32A02R040M16SED18
D1 D DPM 25 21 12,5 32 29 17,0
G3X L2 WF M12 35 17 M16 40 22
Ap1 max 18,0 18,0
Z 2 2
max ramp angle 17.0° 10.5°
kg 0,07 0,17
max RPM 37380 32140
3349692 3349773
32A03R040M16SED18 40A03R040M16SED18
32 29 40 29
17,0 17,0
M16 40 22 M16 40 22
18,0 17,8
3 3
10.5° 7.5°
0,16 0,21
32140 28220
3349774
40A04R040M16SED18
40 29
17,0
M16 40 22
17,8
4
7.5°
0,20
28220
D1 25 32
insert screw MS2126 MS2126
Nm 4,0 4,0
Torx Plus driver DT15IP DT15IP
40
MS2126
4,0
DT15IP
Shoulder Mills
Spare Parts
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
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P45
Mill 1-18™ Indexable End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.
End Mills • Weldon® Shank order number 2390446 2390448
catalogue number 25A02R044B25SED18 32A03R050B32SED18
D1 D 25 25 32 32
L 100 110
L2 44 50
Ap1 max 18,0 18,0
Z 2 3
max ramp angle 17.0° 10.5°
kg 0,29 0,54
max RPM 37380 32140
2417191 2390450
40A03R050B32SED18 40A04R050B32SED18
40 40
110 110
50 50
17,8 17,8
3 4
7.5° 7.5°
0,67 0,64
28220 28220
32 32
Shoulder Mills
Spare Parts
D1 25 32
insert screw MS2126 MS2126
Nm 4,0 4,0
Torx Plus wrench TTP15 TTP15
40
MS2126
4,0
TTP15
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
P46
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Mill 1-18™ Indexable End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.
End Mills • Cylindrical Shank catalogue number 25A02R044A25SED18 25A02R044A25SED18-150
D1 D L L2 25 25 100 44 25 25 150 44
Ap1 max 18,0 17,9
Z 2 2
max ramp angle 17.0° 17.0°
kg 0,30 0,48
max RPM 37380 37380
2613785 3349689
25A02R050A25SED18-170 32A03R050A25SED18
25 25 170 50 32 25 107 50
18,0 18,0
2 3
17.0° 10.5°
0,55 0,39
37380 32140
2613788 3349686
32A02R050A32SED18-200 32A03R050A32SED18
32 32 200 50 32 32 110 50
18,0 18,0
2 3
10.5° 10.5°
1,11 0,55
32140 32140
2613786 2963874
32A03R050A32SED18-200 34A03R050A32SED18-250
32 32 200 50 34 32 250 50
18,0 17,9
3 3
10.5° 9.5°
1,09 1,42
32140 31210
3349687 2613789
40A03R050A32SED18 40A03R050A32SED18-200
40 32 110 50 40 32 200 50
17,8 17,8
3 3
7.5° 7.5°
0,68 1,22
28220 28220
2963875 3349688
40A03R050A32SED18-250 40A04R050A32SED18
40 32 250 50 40 32 110 50
17,9 17,8
3 4
7.5° 7.5°
1,47 0,65
28220 28220
2613787 2963876
40A04R050A32SED18-200 40A04R050A32SED18-250
40 32 200 50 40 32 250 50
17,8 17,9
4 4
7.5° 7.5°
1,19 1,47
28220 28220
Shoulder Mills
order number 3349685 2963873
Spare Parts
D1 25 32
insert screw MS2126 MS2126
Nm 4,0 4,0
Torx Plus driver DT15IP DT15IP
40
MS2126
4,0
DT15IP
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
www.kennametal.com
P47
Mill 1-18™ Indexable Shell Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.
Shell Mills order number 2417185 2417183
catalogue number 50A04RS90ED18D 50A05RS90ED18D
D1 50 50
D 22 22
D4 — —
D6 45 45
L 40 40
Ap1 max 17,7 17,7
Z 4 5
max ramp angle 5.0° 5.0°
kg 0,28 0,28
max RPM 24890 24890
2417186 2390483
63A05RS90ED18D 63A06RS90ED18D
63 63
22 22
— —
50 50
40 40
17,6 17,6
5 6
4.0° 4.0°
0,51 0,50
21910 21910
2417187 2417184
80A06RS90ED18D 80A07RS90ED18D
80 80
27 27
— —
60 60
50 50
17,5 17,5
6 7
3.0° 3.0°
1,03 1,07
19270 19270
2417188 2390485
100A07RS90ED18D 100A08RS90ED18D
100 100
32 32
— —
80 80
50 50
17,5 17,5
7 8
2.0° 2.0°
1,77 1,86
17120 17120
2417189 2390486
125B08RS90ED18D 125B09RS90ED18D
125 125
40 40
— —
90 90
63 63
17,5 17,5
8 9
1.5° 1.5°
3,08 3,24
15230 15230
2417190 2390487
160C10RS90ED18D 160C12RS90ED18D
160 160
40 40
66,7 66,7
100 63 100 63
17,5 17,5
10 12
1.2° 1.2°
4,15 4,46
13400 13400
Shoulder Mills
Spare Parts
D1 50 63
insert screw MS2126 MS2126
Nm 4,0 4,0
Torx Plus wrench TTP15 TTP15
mounting screw — —
mounting screw 129.025 129.025
coolant cap — —
mill cutter lock screw — —
80 100
MS2126 MS2126
4,0 4,0
TTP15 TTP15
MS2038 MS1254
— —
470.233 —
— —
125 160
MS2126 MS2126
4,0 4,0
TTP15 TTP15
— —
— —
470.232 470.233
420.200 420.200
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
P48
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Check the Kennametal website!
Indexable Milling Visit http://www.kennametal.com/milling/ to browse our electronic catalogue any time you’re looking for Kennametal’s best tooling solutions. It’s fast, free, and always available. The online e-catalogue is updated weekly with products and solutions for milling, turning, holemaking, and tooling systems applications.
P49
Mill 1-18™ Indexable Shell Mills • Japanese Industry Standards (JIS) have metric cutter diameters with inch bore sizes. • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.
Shell Mill • JIS D order number 2963877 2963882
catalogue number 80A06RS90ED18D-J 80A07RS90ED18D-J
D1 80 80
mm 25,40 25,40
in 1.000 1.000
D6 L 54 50 54 50
Ap1 max 18,0 18,0
Z 6 7
max ramp angle 3.0° 3.0°
kg 0,93 0,91
max RPM 19270 19270
2963878 2963904
100B07RS90ED18D-J 100B08RS90ED18D-J
100 100
31,75 31,75
1.250 1.250
64 50 64 50
18,0 18,0
7 8
2.0° 2.0°
1,24 1,22
17120 17120
2963880 2963906
125B08RS90ED18D-J 125B09RS90ED18D-J
125 125
38,10 38,10
1.500 1.500
84 63 84 63
18,0 18,0
8 9
1.5° 1.5°
2,56 2,57
15230 15230
2963881 2963907
160B10RS90ED18D-J 160B12RS90ED18D-J
160 160
50,80 50,80
2.000 2.000
104 63 104 63
18,0 18,0
10 12
1.2° 1.2°
4,17 4,17
13400 13400
Shoulder Mills
Spare Parts
D1 80 100
insert screw MS2126 MS2126
Nm 4,0 4,0
Torx Plus wrench TTP15 TTP15
mounting screw — MS1297
125 160
MS2126 MS2126
4,0 4,0
TTP15 TTP15
MS1297 MS1297
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
P50
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Mill 1-18™ Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade .E..GD KC725M .S..GE KCPK30 .E..HD KCPK30 .E..GD KC725M .E..GD KC725M .E..GD KC520M .E..GD KCPK30 .F..LDJ KC410M .F..LDJ KC410M .E..LD KC522M .E..LD KC522M .E..HD KC725M .S..GE KCPM20
General Purpose Geometry Grade .E..HD KC725M .E..HD KCPK30 .S..GD KCPK30 .E..HD KC725M .E..HD KC725M .S..GD KCK15 .S..GD KCPK30 .E..LDJ KC422M .F..LDJ KC410M .E..HD KC725M .E..HD KC725M .S..GE KC725M .S..GE KCPM20
Heavy Machining Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..GD KCPK30 .S..GD KC725M .S..GE KC725M .E..HD KCPK30 .E..HD KCPK30 .E..LD KC522M .E..LDJ KC422M .S..GE KC725M .S..GE KC725M — — — —
Indexable Inserts
EDCT-F.LDJ
alternate choice
EDCT-F.LDJ
v
v
v v v v v
catalogue number EDCT180504PDFRLDJ EDCT180508PDFRLDJ
LI 21,75 21,76
W 10,98 10,97
S 5,50 5,50
BS 3,07 2,69
Rε 0,4 0,8
hm 0,02 0,02
cutting edges 2 2
EDCT180512PDFRLDJ EDCT180516PDFRLDJ
21,77 21,78
10,97 10,96
5,50 5,50
2,29 1,90
1,2 1,6
0,02 0,02
2 2
v
EDCT180520PDFRLDJ EDCT180524PDFRLDJ
21,79 21,79
10,95 10,93
5,50 5,50
1,49 1,11
2,0 2,4
0,02 0,02
2 2
v
EDCT180532PDFRLDJ EDCT180540PDFRLDJ
21,79 20,78
10,91 10,87
5,50 5,50
0,32 —
3,2 4,0
0,02 0,02
2 2
v
EDCT180548PDFRLDJ EDCT180550PDFRLDJ
20,20 19,95
10,83 10,81
5,50 5,50
— —
4,8 5,0
0,02 0,02
2 2
v
EDCT180564PDFRLDJ
18,72
10,73
5,50
—
6,4
0,02
2
v
www.kennametal.com
v v
v v
v
v
v
v
P51
Shoulder Mills
first choice
v v v v
KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30
v
P M K N S H
Mill 1-18™ Inserts Insert Selection Guide Light Machining Geometry Grade .E..GD KC725M .S..GE KCPK30 .E..HD KCPK30 .E..GD KC725M .E..GD KC725M .E..GD KC520M .E..GD KCPK30 .F..LDJ KC410M .F..LDJ KC410M .E..LD KC522M .E..LD KC522M .E..HD KC725M .S..GE KCPM20
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
General Purpose Geometry Grade .E..HD KC725M .E..HD KCPK30 .S..GD KCPK30 .E..HD KC725M .E..HD KC725M .S..GD KCK15 .S..GD KCPK30 .E..LDJ KC422M .F..LDJ KC410M .E..HD KC725M .E..HD KC725M .S..GE KC725M .S..GE KCPM20
Heavy Machining Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..GD KCPK30 .S..GD KC725M .S..GE KC725M .E..HD KCPK30 .E..HD KCPK30 .E..LD KC522M .E..LDJ KC422M .S..GE KC725M .S..GE KC725M — — — —
Indexable Inserts
EDCT-LD
EDCT-E.GD
v
P M K N S H
first choice alternate choice
v
v v v
L1 21,76 21,77
W 10,97 10,97
S 5,50 5,50
BS 2,69 2,29
Rε 0,8 1,2
hm 0,03 0,03
cutting edges 2 2
EDCT180516PDERLDJ EDCT180524PDERLDJ
21,78 21,79
10,96 10,93
5,50 5,50
1,90 1,11
1,6 2,4
0,03 0,03
2 2
v
EDCT180532PDERLDJ EDCT180540PDERLDJ
21,79 20,78
10,91 10,87
5,50 5,50
0,32 —
3,2 4,0
0,03 0,03
2 2
v
EDCT180548PDERLDJ EDCT180564PDERLDJ
20,20 18,72
10,83 10,73
5,50 5,50
— —
4,8 6,4
0,03 0,03
2 2
v
catalogue number EDCT180508PDERLD EDCT180516PDERLD
L1 21,76 21,78
W 10,97 10,96
S 5,50 5,50
BS 2,69 1,90
Rε 0,8 1,6
hm 0,05 0,05
cutting edges 2 2
EDCT180532PDERLD EDCT180540PDERLD
21,79 20,78
10,91 10,87
5,50 5,50
0,32 —
3,2 4,0
0,05 0,05
2 2
v
EDCT180548PDERLD EDCT180564PDERLD
20,20 18,72
10,83 10,73
5,50 5,50
— —
4,8 6,4
0,05 0,05
2 2
v
catalogue number EDCT180504PDERGD EDCT180508PDERGD
L1 21,75 21,76
W 10,98 10,97
S 5,50 5,50
BS 3,07 2,69
Rε 0,4 0,8
hm 0,09 0,09
cutting edges 2 2
EDCT180512PDERGD
21,77
10,97
5,50
2,29
1,2
0,09
2
EDCT-E.GD
P52
v v v
catalogue number EDCT180508PDERLDJ EDCT180512PDERLDJ
v v
v
v
v
KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30
EDCT-LD
v v
v v
v
v
KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30
Shoulder Mills
EDCT-E.LDJ
v v v v
KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30
EDCT-E.LDJ
v v
v
v
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Mill 1-18™ Indexable Inserts
EDPT-S.GD
v
P M K N S H
first choice alternate choice
EDPT-E.GD
v
v
v
v v v v v
catalogue number EDPT180508PDERGD EDPT180512PDERGD
L1 21,76 21,77
W 10,97 11,00
S 5,50 5,50
BS 2,69 2,29
Rε 0,8 1,2
hm 0,09 0,09
cutting edges 2 2
EDPT180516PDERGD EDPT180524PDERGD
21,78 21,79
10,94 10,93
5,50 5,50
1,90 1,11
1,6 2,4
0,09 0,09
2 2
v v v v
EDPT180532PDERGD EDPT180548PDERGD
21,79 20,20
10,91 10,83
5,50 5,50
0,32 —
3,2 4,8
0,09 0,09
2 2
v v v v
EDPT180564PDERGD
18,79
10,73
5,50
—
6,4
0,09
2
v v v
catalogue number EDPT180508PDERHD EDPT180512PDERHD
L1 21,77 21,77
W 10,89 10,88
S 5,50 5,50
BS 2,69 2,29
Rε 0,8 1,2
hm 0,08 0,08
cutting edges 2 2
EDPT180516PDERHD EDPT180532PDERHD
21,78 21,79
10,87 10,83
5,50 5,50
1,90 0,31
1,6 3,2
0,08 0,08
EDPT180540PDERHD EDPT180548PDERHD
20,92 20,16
10,77 10,75
5,50 5,50
— —
4,0 4,8
EDPT180564PDERHD
18,79
10,66
5,50
—
catalogue number EDPT180508PDSRGE EDPT180512PDSRGE
L1 21,73 21,77
W 10,70 10,68
S 5,45 5,45
EDPT180516PDSRGE EDPT180532PDSRGE
21,74 21,75
10,66 10,62
catalogue number EDPT180508PDSRGD EDPT180512PDSRGD
L1 21,76 21,77
EDPT180516PDSRGD EDPT180532PDSRGD EDPT180548PDSRGD EDPT180564PDSRGD
v v
v
v v
v v
v v v v
v
v
v
2 2
v
v
v
v
0,08 0,08
2 2
v
v
v
v
6,4
0,08
2
v
v
BS 2,42 2,00
Rε 0,8 1,2
hm 0,14 0,14
cutting edges 2 2
5,45 5,45
1,59 0,07
1,6 3,2
0,14 0,14
2 2
W 10,90 10,89
S 5,50 5,50
BS 2,69 2,29
Rε 0,8 1,2
hm 0,15 0,15
cutting edges 2 2
21,78 21,79
10,88 10,83
5,50 5,50
1,90 0,32
1,6 3,2
0,15 0,15
2 2
v v
v
v
v
20,20 18,77
10,75 10,64
5,49 5,50
— —
4,8 6,4
0,13 0,13
2 2
v
EDPT-S.GD
KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30
v
EDPT-S.GE
www.kennametal.com
v
KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30
EDPT-E.HD
v v
v v v
v
v
v v
v
v
v v
v
v
v v
v
v
v v
v v
v
v v
v
v
P53
Shoulder Mills
EDPT-S.GE
KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30
EDPT-E.HD
KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30
EDPT-E.GD
Mill 1-18™ Recommended Starting Speeds and Feeds
Shoulder Mills
Recommended Starting Speeds [m/min] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
— — — — — — — — — — — — 1215 1080 — — — — —
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
260 220 200 180 150 130 170 155 115 — — — — — 35 35 45 60 —
KC410M — — — — — — — — — — — — 1080 995 — — — — —
KC422M — — — — — — — — — — — — 995 915 — — — — —
— — — — — — — — — — — — 1075 945 — — — — —
— — — — — — — — — — — — 945 875 — — — — —
KC725M
KC520M — — — — — — — — — — — — 875 760 — — — — —
— — — — — — — — — 270 210 175 — — — — — — —
— — — — — — — — — 245 190 160 — — — — — — —
KC522M — — — — — — — — — 215 175 145 — — — — — — —
KCK15 215 160 140 120 120 80 135
230 190 170 150 135 100 150 130 100 — — — — — 30 30 35 45 —
110 80 — — — — — 25 25 25 30 —
— — — — — — — — — 420 335 280 — — — — — — —
— — — — — — — — — 385 295 250 — — — — — — —
330 275 255 225 185 165 205 185 140 230 180 150 — — 40 40 50 70 120
KC525M 270 200 175 150 150 100 165 130 95 185 150 120 — — 25 25 25 35 70
285 240 215 185 170 125 180 160 120 205 160 135 — — 35 35 40 50 90
220 180 160 140 150 130 150 130 90 — — — — — 60 60 50 60 —
KCPM20 — — — — — — — — — 340 275 230 — — — — — —
550 340 310 230 275 190 225 205 160 360 285 240 — — — — — — 140
200 160 150 130 140 120 140 120 80 — — — — — 55 55 45 50 —
180 150 140 120 130 110 130 110 70 — — — — — 50 50 40 40 —
KCPK30 450 275 255 190 230 145 175 160 125 295 235 200 — — — — — — 95
485 310 275 215 250 170 200 175 145 325 255 215 — — — — — — 115
455 280 255 190 260 160 205 185 145 295 235 195 — — — — — — —
395 255 230 175 230 135 185 160 130 265 210 175 — — — — — — —
370 230 205 160 210 — 155 140 115 240 190 160 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [mm]
Insert Geometry .F..LDJ .E..LDJ .E..LD .E..GD .S..GE .S..GD .E..HD
0,08 0,08 0,12 0,17 0,17 0,17 0,17
10% 0,17 0,2 0,27 0,3 0,34 0,38 0,43
0,23 0,35 0,47 0,52 0,57 0,64 0,68
0,06 0,06 0,09 0,13 0,13 0,13 0,13
Light Machining
20% 0,13 0,15 0,20 0,22 0,26 0,29 0,32
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,18 0,06 0,11 0,15 0,05 0,26 0,06 0,13 0,23 0,05 0,35 0,08 0,18 0,31 0,07 0,39 0,11 0,19 0,34 0,10 0,43 0,11 0,22 0,37 0,10 0,48 0,11 0,25 0,41 0,10 0,51 0,11 0,28 0,44 0,10
40% 0,10 0,12 0,17 0,18 0,21 0,23 0,26
0,14 0,21 0,29 0,32 0,35 0,39 0,41
General Purpose
0,05 0,05 0,07 0,10 0,10 0,10 0,10
50–100% 0,10 0,12 0,16 0,18 0,21 0,23 0,25
0,14 0,21 0,28 0,31 0,34 0,38 0,41
Heavy Machining
Insert Geometry .F..LDJ .E..LDJ .E..LD .E..GD .S..GE .S..GD .E..HD
NOTE: Use “Light Machining” values as starting feed rate.
P54
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Mill 1-18™ Application Data Application Examples
ramp angle ramping
helical interpolation
shoulder cut
DH min = Minimum blind hole diameter with helical interpolation DH1 max = Maximum blind hole diameter with flat bottom
insert style Mill-1, 18mm Mill-1, 18mm Mill-1, 18mm Mill-1, 18mm Mill-1, 18mm Mill-1, 18mm Mill-1, 18mm Mill-1, 18mm Mill-1, 18mm
cutting diameter 25 32 40 50 63 80 100 125 160
max ramp angle 17˚ 11˚ 8˚ 5˚ 4˚ 3˚ 2˚ 2˚ 1˚
min hole diameter (DH min) 29,24 42,98 58,92 78,88 104,86 139,02 179,00 228,98 298,98
max flat-bottom hole diameter (DH1 max) 45,84 59,84 75,84 95,84 121,84 156,5 196,5 246,5 316,5
Ø DH/DH1
max diameter (no flat bottom) 50 64 80 100 126 160 200 250 320
Shoulder Mills
NOTE: Max ramp angle decreases as nose radius increases.
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P55
Mill 1-25™ Primary Application Also known as Mill1 Max, the Mill 1-25 cutter is made specifically for aluminium machining but is also useful when machining cast iron. High-Feed capabilities enable routing applications with an axial depth of cut of up to 25mm (.98").
Features and Benefits Functions • Strong, thick inserts over 5,2mm (.200") thick. • Axial depth of cut up to 25mm (.98"). • Cylindrical, monoblock/HSK63A, and shell mills.
Benefits • Made for machining aluminium, but also useful for machining cast iron. • High-Feed capability for routing applications. • Balanced-by-design — if running over 10,000 RPM, balance the cutter assembly.
P56
Mill 1-25™ Indexable End Mills • For aluminium machining. • High-speed capability. • Insert screws should be changed when inserts are changed.
End Mills • Cylindrical Shank order number 2649569 2479504
catalogue number 40A02R50A32SKE25 40A02R80A32SKE25
D1 40 40
D 32 32
L 111 141
L2 50 80
Ap1 max 25,0 25,0
Z 2 2
max ramp angle 15.0° 15.0°
kg 0,61 0,86
max RPM 24300 24300
2649571 2500741
50A02R100A32SKE25 50A03R80A32SKE25
50 50
32 32
161 141
100 80
24,9 24,9
2 3
10.0° 10.0°
1,43 1,10
20600 20600
2649572
50A03R100A32SKE25
50
32
161
100
24,9
3
10.0°
1,39
20600
Spare Parts
insert screw MS1374 MS1374
Nm 3,9 3,9
Torx driver DT15 DT15
Shoulder Mills
D1 40 50
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
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P57
Mill 1-25™ Indexable Shell Mills • For aluminium machining. • High-speed capability. • Insert screws should be changed when inserts are changed.
Shell Mills order number 2878139 2954527
catalogue number 52A02RS90KE25 63A02RS90KE25
D1 52 63
D 22 22
D6 49 50
L 58 55
Ap1 max 24,8 24,7
Z 2 2
max ramp angle 9.5° 7.0°
kg 0,50 0,69
max RPM 20000 17600
2954528 2954529
63A03RS90KE25 100B04RS90KE25
63 100
22 32
50 78
55 60
24,7 24,7
3 4
7.0° 3.5°
0,59 1,73
17600 13200
Shoulder Mills
Spare Parts
D1 52 63
insert screw MS1374 MS1374
Nm 3,9 3,9
Torx driver DT15 DT15
socket-head cap screw with coolant groove MS1235CG MS1242CG
coolant lock screw assembly — —
100
MS1374
3,9
DT15
—
MS2188C
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
P58
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Carbide Recycling Help preserve and protect our planet! It’s easy for your company to be environmentally conscious with the Kennametal Carbide Recycling Program. By sending us your used carbide tools, you help preserve and protect the environment and ensure that these products are recycled responsibly. Kennametal accepts any coated or non-coated carbide items, including inserts, drills, reamers, and taps.
By using the Kennametal Carbide Recycling Program, you will receive: • A partner who cares about a sustainable environment. • Easy-to-use web portal to value your used carbide. • Access to our popular Green Box™ options for carbide collection. • Systematic and efficient disposal of carbide materials. • Improved profitability.
Program is not currently available in all geographical areas. For more information, please visit www.kennametal.com/carbiderecycling.
Mill 1-25™ Indexable End Mills • For aluminium machining. • High-speed capability. • All integral shank tools are balanced to G2.5 at 10.000 RPM. • Insert screws should be changed when inserts are changed.
Monoblocks • HSK63A order number 2880434 2880435
catalogue number 40A02R110S63SKE25 40A02R140S63SKE25
shank taper HSK63A HSK63A
D1 L L1 40 142 110 40 172 140
L2 77,65 114,00
Ap1 max 25,0 24,9
Z 2 2
max ramp angle 15.0° 15.0°
kg 1,17 1,17
max RPM 24300 24300
2880436 2880438
50A02R110S63SKE25 50A03R110S63SKE25
HSK63A HSK63A
50 142 110 50 142 110
84,00 84,00
24,9 24,9
2 3
10.0° 10.0°
1,51 1,44
20600 20600
2880437 2880439
50A02R140S63SKE25 50A03R140S63SKE25
HSK63A HSK63A
50 172 140 50 172 140
114,00 114,00
25,0 24,9
2 3
10.0° 10.0°
1,91 1,81
20600 20600
Shoulder Mills
Spare Parts
D1 40 50
insert screw MS1374 MS1374
Nm 3,9 3,9
Torx driver DT15 DT15
balancing screw KUAM27 KUAM27
NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.
P60
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Mill 1-25™ Inserts Insert Selection Guide Light Machining Geometry Grade — — — — — — — — — — — — — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
.F..LNJ .E..LDJ — — — —
General Purpose Geometry Grade — — — — — — — — — — — — — —
K313 KC410M — — — —
.E..LDJ .E..LDJ — — — —
Heavy Machining Geometry Grade — — — — — — — — — — — — — — .E..LDJ .E..LDJ — — — —
KC410M KC410M — — — —
KC410M KC410M — — — —
Indexable Inserts • KE...25L5
KEGT-LDJ2
first choice alternate choice
KEGT-LDJ
v
catalogue number KEGT25L508PEERLDJ KEGT25L512PEERLDJ
LI 31,47 31,47
W 14,60 14,60
S 5,21 5,21
BS 5,34 4,94
Rε 0,8 1,2
hm 0,03 0,03
cutting edges 2 2
KEGT25L516PEERLDJ KEGT25L520PEERLDJ
31,47 31,47
14,60 14,60
5,21 5,21
4,55 4,15
1,6 2,0
0,03 0,03
2 2
v
KEGT25L524PEERLDJ KEGT25L531PEERLDJ
31,47 31,47
14,60 14,60
5,21 5,21
3,78 3,06
2,4 3,1
0,03 0,03
2 2
v
KEGT25L540PEERLDJ KEGT25L547PEERLDJ
31,47 31,47
14,60 14,60
5,21 5,21
2,16 1,40
4,0 4,8
0,03 0,03
2 2
v
KEGT25L550PEERLDJ KEGT25L560PEERLDJ
31,47 31,47
14,60 14,60
5,21 5,21
1,14 0,13
5,0 6,0
0,03 0,03
2 2
v
KEGT25L564PEERLDJ
29,99
14,60
5,21
—
6,4
0,03
2
v
catalogue number KEGT25L508PEERLDJ2
www.kennametal.com
LI 31,39
W 14,59
S 5,21
BS 7,30
Rε 0,8
hm —
cutting edges 2
v
v
v
v
v
KC410M
KEGT-LDJ2
v
v
P61
Shoulder Mills
v
P M K N S H
KC410M
KEGT-LDJ
Mill 1-25™ Recommended Starting Speeds and Feeds Recommended Starting Speeds [m/min] Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1
KC410M — — — — — — — — — — — — 1215 1080 — — — — —
K313 — — — — — — — — — — — — 995 915 — — — — —
— — — — — — — — — — — 1080 995 — — — — —
— — — — — — — — — 190 — — 795 — — — — — —
— — — — — — — — — 170 — — 695 — — — — — —
— — — — — — — — — 150 — — 600 — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [mm]
Insert Geometry .F..LNJ .E..LDJ
0,08 0,08
10% 0,33 0,43
0,67 0,77
0,06 0,06
Light Machining
20% 0,25 0,32
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,50 0,06 0,22 0,44 0,05 0,57 0,06 0,28 0,50 0,05
40% 0,20 0,26
0,41 0,47
General Purpose
50–100% 0,05 0,20 0,40 0,05 0,25 0,46
Heavy Machining
Insert Geometry .F..LNJ .E..LDJ
Shoulder Mills
NOTE: Use “Light Machining” values as starting feed rate.
P62
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