Mill 1 Wisselplaatfrezen

Page 1


Shoulder Mills Mill 1-10 Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P2–P20 Mill 1-10, 90° Shoulder Milling Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P2–P13 Mill 1-10, 90° Helical Shoulder Milling Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P14–P20 Mill 1-14 Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P22–P42 Mill 1-14, 90° Indexable Shoulder Milling, Single Inserts Row. . . . . . . . . . . . . . . . . . . . . . . . . . . . .P22–P31 Mill 1-14, 90° Helical Shoulder Milling Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P32–P42 Mill 1-18 Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P44–P55 Mill 1-18, 90° Shoulder Milling Cutters, Increased Axial Depth of Cut . . . . . . . . . . . . . . . . . . . . . .P44–P55 Mill 1-25 Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P56–P62 Mill 1-25, 90° Machining Non-Ferrous Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P56–P62 KSSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P64–P73 KSSM10, 90° Shoulder Milling Cutter, Small Depth of Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P64–P68 KSSM12, 90° Shoulder Milling Cutter, Medium Depth of Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . .P70–P73 KSSM-KSSP, Helical Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P74–P78 KSSP, 90° Helical Cutters, End Milling, Shell Mills, Integral Shank . . . . . . . . . . . . . . . . . . . . . . . . .P74–P78 KFSR Helical Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P80–P87 KFSR, 90° Helical Cutters, Serrated Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P80–P87

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P1


Mill 1-10™ • High-Performance Shoulder Milling Platform Primary Application The multifunctional Mill 1-10 platform works with all tool materials in shoulder, ramp, slot, plunge, and helical milling with one insert style to improve productivity and reduce inventory and machining costs. The super positive cutting rake, soft cutting action, and low cutting forces enable higher feed rates and spindle protection. Innovative insert and cutter body designs offer improved ramping capabilities.

Features and Benefits Versatility • Works with all tool materials. • Capable of shoulder, ramp, plunge, and helical milling. • Internal coolant and air supply.

Advantages • Optimised soft cutting edge. • Elliptical edge generates 90° wall. • Increased ramping capability due to state of the art insert and cutter body design. • Innovative chip gash design for excellent chip evacuation and perfect cutter body stability. • All pockets are machined into heat-treated materials, guaranteeing best-in-class runout and pocket strength. • Inserts feature innovative margin along the main cutting edge, corner nose radius, and wiper facet for perfect edge stability.

To learn more, scan here. For instructions on how to scan, please see page xxix.

P2

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Mill 1-10™ Indexable End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.

End Mills • Screw-On Ap1 max 10,1 10,1

Z 2 2

max ramp angle 9.5° 6.0°

kg 0,02 0,04

max RPM 50100 44800

15 17

10,1 10,0

3 3

6.0° 4.0°

0,05 0,09

44800 40000

32 40

17 24

10,0 10,0

4 4

4.0° 2.8°

0,08 0,19

40000 35400

M16 M16

40 40

24 24

10,0 9,9

5 6

2.8° 2.0°

0,19 0,23

35400 31600

M16

40

24

9,9

6

1.8°

0,23

30900

order number 3745708 3745709

catalogue number 16A02R025M08ED10 20A02R028M10ED10

D1 D 16 13 20 18

DPM 8,5 10,5

G3X M8 M10

L2 WF 25 10 28 15

3745710 3745711

20A03R028M10ED10 25A03R032M12ED10

20 18 25 21

10,5 12,5

M10 M12

28 32

3745712 3745723

25A04R032M12ED10 32A04R040M16ED10

25 21 32 29

12,5 17,0

M12 M16

3745724 3745725

32A05R040M16ED10 40A06R040M16ED10

32 29 40 29

17,0 17,0

3745726

42A06R040M16ED10

42 29

17,0

D1 16 20

insert screw MS2205 MS2205

Nm 1,0 1,0

Torx wrench F7IP F7IP

25 32

MS2205 MS2205

1,0 1,0

F7IP F7IP

40 42

MS2205 MS2205

1,0 1,0

F7IP F7IP

Shoulder Mills

Spare Parts

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.

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P3


Mill 1-10™ Indexable End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.

End Mills • Weldon® Shank order number 3744633 3744634

catalogue number 16A02R025B16ED10 20A02R028B20ED10

D1 16 20

D 16 20

L 74 79

L2 25 28

Ap1 max 10,1 10,1

Z 2 2

max ramp angle 9.5° 6.0°

kg 0,09 0,15

max RPM 50100 44800

3744635 3744636

20A03R028B20ED10 25A03R032B25ED10

20 25

20 25

79 89

28 32

10,1 10,0

3 3

6.0° 4.0°

0,15 0,28

44800 40000

3744637 3744638

25A04R032B25ED10 32A04R040B32ED10

25 32

25 32

89 101

32 40

10,0 10,0

4 4

4.0° 2.8°

0,28 0,53

40000 35400

3744639

32A05R040B32ED10

32

32

101

40

10,0

5

2.8°

0,53

35400

Shoulder Mills

Spare Parts

D1 16 20

insert screw MS2205 MS2205

Nm 1,0 1,0

Torx Plus driver DT7IP DT7IP

25 32

MS2205 MS2205

1,0 1,0

DT7IP DT7IP

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.

P4

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Mill 1-10™ Indexable End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.

order number 3744538 3744539

catalogue number 12A01R020A16ED10 16A02R025A16ED10

D1 12 16

D 16 16

L 90 100

L2 20 25

Ap1 max 10,3 10,1

Z 1 2

max ramp angle 11.5° 9.5°

kg 0,12 0,13

max RPM 57800 50100

3744616 3744618

16A02R025A16ED10-170 18A02R028A16ED10-170

16 18

16 16

170 170

25 28

10,1 10,1

2 2

9.5° 7.5°

0,23 0,24

50100 47200

3744540 3744619

20A02R028A20ED10 20A02R032A20ED10-170

20 20

20 20

110 170

28 32

10,1 10,1

2 2

6.0° 6.0°

0,23 0,37

44800 44800

3744541 3744621

20A03R028A20ED10 20A03R032A20ED10-170

20 20

20 20

110 170

28 32

10,1 10,1

3 3

6.0° 6.0°

0,22 0,36

44800 44800

3744623 3744542

22A03R032A20ED10-170 25A03R032A25ED10

22 25

20 25

170 120

32 32

10,1 10,0

3 3

5.0° 4.0°

0,37 0,40

42700 40000

3744624 3744613

25A03R040A25ED10-200 25A04R032A25ED10

25 25

25 25

200 120

40 32

10,0 10,0

3 4

4.0° 4.0°

0,69 0,40

40000 40000

3744626 3744628

25A04R040A25ED10-200 28A04R040A25ED10-200

25 28

25 25

200 200

40 40

10,0 10,0

4 4

4.0° 3.3°

0,68 0,71

40000 37800

3744614 3744629

32A04R040A32ED10 32A04R048A32ED10-200

32 32

32 32

130 200

40 48

10,0 10,0

4 4

2.8° 2.8°

0,72 1,14

35400 35400

3744615 3744631

32A05R040A32ED10 32A05R048A32ED10-200

32 32

32 32

130 200

40 48

10,0 10,0

5 5

2.8° 2.8°

0,71 1,13

35400 35400

Shoulder Mills

End Mills • Cylindrical Shank

Spare Parts

D1 12 16

insert screw MS2205 MS2205

Nm 1,0 1,0

Torx Plus driver DT7IP DT7IP

18 20

MS2205 MS2205

1,0 1,0

DT7IP DT7IP

22 25

MS2205 MS2205

1,0 1,0

DT7IP DT7IP

28 32

MS2205 MS2205

1,0 1,0

DT7IP DT7IP

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.

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P5


Mill 1-10™ Indexable End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.

End Mills • Cylindrical Shank • Long Length order number 3744617 3744620

catalogue number 16A02R025A16ED10R31-170 20A02R032A20ED10R31-170

D1 16 20

D 16 20

L 170 170

L2 25 32

Ap1 max 9,7 9,8

Z 2 2

max ramp angle 8.0° 4.5°

kg 0,23 0,37

max RPM 50100 44800

3744622 3744625

20A03R032A20ED10R31-170 25A03R040A25ED10R31-200

20 25

20 25

170 200

32 40

9,8 9,8

3 3

4.5° 3.0°

0,36 0,69

44800 40000

3744627 3744630

25A04R040A25ED10R31-200 32A04R048A32ED10R31-200

25 32

25 32

200 200

40 48

9,8 9,7

4 4

3.0° 2.0°

0,68 1,13

40000 35400

3744632

32A05R048A32ED10R31-200

32

32

200

48

9,7

5

2.0°

1,13

35400

Shoulder Mills

Spare Parts

D1 16 20

insert screw MS2205 MS2205

Nm 1,0 1,0

Torx Plus driver DT7IP DT7IP

25 32

MS2205 MS2205

1,0 1,0

DT7IP DT7IP

NOTE: For inserts with corner nose radii 2,4 and 3,1.

P6

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Mill 1-10™ Indexable Shell Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.

End Mills • Shell Mills order number 3745674 3745675

catalogue number 40A04RS90ED10D 40A06RS90ED10D

D1 40 40

D 16 16

D6 37 37

L 40 40

Ap1 max 9,9 9,9

Z 4 6

max ramp angle 2.0° 2.0°

kg 0,25 0,24

max RPM 31600 31600

3745676 3745677

50A05RS90ED10D 50A08RS90ED10D

50 50

22 22

44 44

40 40

9,9 9,9

5 8

1.5° 1.5°

0,38 0,36

28300 28300

3745678 3745679

63A06RS90ED10D 63A09RS90ED10D

63 63

22 22

44 44

40 40

9,9 9,9

6 9

1.0° 1.0°

0,54 0,53

25200 25200

3745680 3745681

80A08RS90ED10D 80A10RS90ED10D

80 80

27 27

60 60

50 50

9,9 9,9

8 10

0.80° 0.80°

1,26 1,25

22400 22400

3745682 3745703

100B08RS90ED10D 100B12RS90ED10D

100 100

32 32

80 80

50 50

9,9 9,9

8 12

0.50° 0.50°

1,88 1,85

20000 20000

D1 40 50

insert screw MS2205 MS2205

Nm 1,0 1,0

Torx Plus driver DT7IP DT7IP

socket-head cap screw MS1294 MS1234

63 80

MS2205 MS2205

1,0 1,0

DT7IP DT7IP

MS1234 MS2038

100

MS2205

1,0

DT7IP

Shoulder Mills

Spare Parts

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.

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P7


Mill 1-10™ Indexable Shell Mills • Japanese Industry Standards (JIS) have metric cutter diameters with inch bore sizes. • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.

Shell Mills • JIS order number 3745704 3745705

catalogue number 80A08RS90ED10D-J 80A10RS90ED10D-J

D1 80 80

mm 25,40 25,40

in 1.000 1.000

D6 L 56 50 56 50

Ap1 max 9,9 9,9

Z 8 10

max ramp angle 0.80° 0.80°

kg 1,18 1,17

max RPM 22400 22400

3745706 3745707

100B08RS90ED10D-J 100B12RS90ED10D-J

100 100

31,75 31,75

1.250 1.250

73 50 73 50

9,9 9,9

8 12

0.50° 0.50°

1,69 1,67

20000 20000

D

Spare Parts

Shoulder Mills

D1 80 100

insert screw MS2205 MS2205

Nm 1,0 1,0

Torx Plus driver DT7IP DT7IP

socket-head cap screw MS2038 —

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.

P8

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Mill 1-10™ Inserts Insert Selection Guide Light Machining

Material Group

Geometry .E..LD

P1–P2

General Purpose

Heavy Machining

Grade KC725M

Geometry .E..HD

Grade KC725M

Geometry .S..GD

Grade KC725M KCPK30

P3–P4

.E..LD

KCPK30

.E..HD

KCPK30

.S..GD

P5–P6

.E..HD

KC522M

.S..GE

KCPK30

.S..GD

KCPK30

M1–M2

.E..LD

KC725M

.E..HD

KC725M

.S..GE

KC725M KC725M

M3

.E..LD

KC725M

.E..HD

KC725M

.S..GE

K1–K2

.E..LD

KCK15

.E..HD

KCK15

.S..GD

KCK15

K3

.E..LD

KC520M

.E..HD

KC520M

.S..GD

KC520M

N1–N2

.F..LDJ

KC410M

.E..LDJ

KC422M

.E..LD

KC522M

N3

.F..LDJ

KC410M

.F..LDJ

KC410M

.E..LD

KC510M

S1–S2

.E..LD

KC522M

.E..HD

KC725M

.S..GE

KC725M

S3

.E..LD

KC522M

.E..HD

KC725M

S4

.E..HD

KC725M

.S..GE

KC725M

.S..GE —

KC725M —

H1

.S..GE

KCPK30

.S..GE

KCPK30

Indexable Inserts

EDCT-PCD

EDCT-F.LDJ

(PCD)

alternate choice

EDCT-PCD

Rε 0,2 0,4

hm 0,02 0,02

cutting edges 2 2

1,70 1,30

0,8 1,2

0,02 0,02

2 2

v v

3,75 3,75

0,90 0,49

1,6 2,0

0,02 0,02

2 2

v v

3,75 3,75

0,11 —

2,4 3,1

0,02 0,02

2 2

v v

S 3,75 3,75

BS 2,10 1,71

catalogue number EDCT10T302PDFRLDJ EDCT10T304PDFRLDJ

LI 12,05 12,05

W 6,75 6,75

S 3,75 3,75

BS 2,29 1,98

EDCT10T308PDFRLDJ EDCT10T312PDFRLDJ

12,05 12,06

6,74 6,74

3,75 3,75

EDCT10T316PDFRLDJ EDCT10T320PDFRLDJ

12,06 12,06

6,74 6,73

EDCT10T324PDFRLDJ EDCT10T331PDFRLDJ

12,06 11,52

6,73 6,71

Rε 0,4 0,8

EDCT-F.LDJ

v

v

cutting edges 1 1

W 6,75 6,74

v

v v

hm 0,02 0,02

LI 12,04 12,05

www.kennametal.com

v v v v v

v

v v

K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410

catalogue number EDCT10T304PDFR-PCD EDCT10T308PDFR-PCD

v v

v v v v

v v

v v

v v

P9

Shoulder Mills

first choice

v v v

K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410

v

P M K N S H


Mill 1-10™ Inserts Insert Selection Guide Light Machining

Material Group

Geometry .E..LD

P1–P2

General Purpose

Heavy Machining

Grade KC725M

Geometry .E..HD

Grade KC725M

Geometry .S..GD

Grade KC725M KCPK30

P3–P4

.E..LD

KCPK30

.E..HD

KCPK30

.S..GD

P5–P6

.E..HD

KC522M

.S..GE

KCPK30

.S..GD

KCPK30

M1–M2

.E..LD

KC725M

.E..HD

KC725M

.S..GE

KC725M KC725M

M3

.E..LD

KC725M

.E..HD

KC725M

.S..GE

K1–K2

.E..LD

KCK15

.E..HD

KCK15

.S..GD

KCK15

K3

.E..LD

KC520M

.E..HD

KC520M

.S..GD

KC520M

N1–N2

.F..LDJ

KC410M

.E..LDJ

KC422M

.E..LD

KC522M

N3

.F..LDJ

KC410M

.F..LDJ

KC410M

.E..LD

KC510M

S1–S2

.E..LD

KC522M

.E..HD

KC725M

.S..GE

KC725M

S3

.E..LD

KC522M

.E..HD

KC725M

S4

.E..HD

KC725M

.S..GE

KC725M

.S..GE —

KC725M —

H1

.S..GE

KCPK30

.S..GE

KCPK30

Indexable Inserts

EDCT-LD

v

P M K N S H

first choice alternate choice

P10

v v

v

v v v

v v v v

catalogue number EDCT10T304PDERLDJ EDCT10T308PDERLDJ

LI 12,05 12,05

W 6,75 6,74

S 3,75 3,75

BS 1,98 1,70

Rε 0,4 0,8

hm 0,03 0,03

cutting edges 2 2

EDCT10T312PDERLDJ EDCT10T316PDERLDJ

12,06 12,06

6,74 6,74

3,75 3,75

1,30 0,90

1,2 1,6

0,03 0,03

2 2

v

EDCT10T320PDERLDJ EDCT10T324PDERLDJ

12,06 12,06

6,73 6,73

3,75 3,75

0,49 0,11

2,0 2,4

0,03 0,03

2 2

v

EDCT10T331PDERLDJ

11,52

6,71

3,75

3,1

0,03

2

v

catalogue number EDCT10T302PDERLD EDCT10T304PDERLD

LI 12,04 12,05

W 6,75 6,75

S 3,75 3,75

BS 2,29 1,98

Rε 0,2 0,4

hm 0,04 0,04

cutting edges 2 2

EDCT10T308PDERLD EDCT10T312PDERLD

12,05 12,06

6,74 6,74

3,75 3,75

1,70 1,30

0,8 1,2

0,04 0,04

2 2

EDCT10T316PDERLD EDCT10T320PDERLD

12,06 12,06

6,74 6,73

3,75 3,75

0,90 0,49

1,6 2,0

0,04 0,04

EDCT10T324PDERLD EDCT10T331PDERLD

12,06 11,52

6,73 6,71

3,75 3,75

0,11 —

2,4 3,1

0,04 0,04

EDCT-LD

v v

v

v v

v

v

K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410

Shoulder Mills

EDCT-E.LDJ

v v v

K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410

EDCT-E.LDJ

v v

v v

v v v v

v v

v v v v v v v v v v

v

2 2

v v v

v

v v

v

2 2

v v

v

v v v

v v

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Mill 1-10™ Indexable Inserts

EDPT-S.GD

alternate choice

EDPT-E.HD catalogue number EDPT10T304PDERHD EDPT10T308PDERHD

LI 12,05 12,05

W 6,75 6,74

S 3,75 3,75

BS 2,07 1,70

Rε 0,4 0,8

hm 0,08 0,08

cutting edges 2 2

EDPT10T310PDERHD EDPT10T312PDERHD

12,05 12,06

6,74 6,74

3,75 3,75

1,49 1,30

1,0 1,2

0,08 0,08

2 2

EDPT10T316PDERHD EDPT10T320PDERHD

12,06 12,06

6,74 6,74

3,75 3,75

0,90 0,49

1,6 2,0

0,08 0,08

2 2

EDPT10T324PDERHD EDPT10T331PDERHD

12,06 11,52

6,74 6,71

3,75 3,75

0,11 —

2,4 3,1

0,08 0,08

2 2

catalogue number EDPT10T304PDSRGE EDPT10T308PDSRGE

LI 12,04 12,05

W 6,75 6,74

S 3,75 3,75

BS 2,08 1,70

Rε 0,4 0,8

hm 0,14 0,14

cutting edges 2 2

EDPT10T312PDSRGE EDPT10T316PDSRGE

12,05 12,06

6,74 6,74

3,75 3,75

1,30 0,90

1,2 1,6

0,14 0,14

EDPT10T331PDSRGE

11,51

6,71

3,75

3,1

catalogue number EDPT10T304PDSRGD EDPT10T308PDSRGD

LI 12,05 12,05

W 6,75 6,74

S 3,75 3,75

BS 2,07 1,70

EDPT10T312PDSRGD EDPT10T316PDSRGD

12,06 12,06

6,74 6,74

3,75 3,75

1,30 0,90

EDPT-S.GE

v v

v

v v v

v v v v

v

v v v v

v

v v v v

v

v v v

v

v v v v

v

v v v v

v

v

v

v

v

v v v

v

v v

v

v v

v

2 2

v v

v

v v

v

0,14

2

v v

v

Rε 0,4 0,8

hm 0,13 0,13

cutting edges 2 2

1,2 1,6

0,13 0,13

2 2

EDPT-S.GD

www.kennametal.com

v v

v

v v

v

v

v v

v

v

v v

v

v

v v

v

P11

Shoulder Mills

first choice

v v v

K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410

v

P M K N S H

K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410

EDPT-S.GE

K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410

EDPT-E.HD


Mill 1-10™ Recommended Starting Speeds and Feeds Recommended Starting Speeds [m/min] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H

Shoulder Mills

Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 3 4 1

S

H

K313 — — — — — — — — — 190 — — 795 — — — — — —

KC410M — — — — — — — — — 150 — — 600 — — — — — —

— — — — — — — — — 170 — — 695 — — — — — —

— — — — — — — — — — — — 1215 1080 — — — — —

KC725M 260 220 200 180 150 130 170 155 115 — — — —

230 190 170 150 135 100 150 130 100 — — — —

KC422M — — — — — — — — — — — — 995 915 — — — — —

— — — — — — — — — — — — 1080 995 — — — — —

— — — — — — — — — — — — 1075 945 — — — — —

— — — — — — — — — — — — 945 875 — — — — —

KCK15 215 160 140 120 120 80 135 110 80 — — — —

— — — — — — — — — 420 335 280 —

— — — 245 — — — — — 295 230 195 640 — — — — — 160

— — — 200 — — — — — 265 205 175 570 — — — — — 130

KC520M — — — 170 — — — — — 240 190 160 525 — — — — — 90

KCPM20 550

385 295 250 —

— — — — — — — — — 340 275 230 —

285 240 —

— — — — — — — — —

KC510M — — — — — — — — — — — — 875 760 — — — — —

340 310 230 275 190 225 205 160 360

450 275 255 190 230 145 175 160 125 295 235 200 —

270 200 175 150 150 100 165 130 95 185 150 120 — — 25 25 25 35 70

KD1410 370 230 205 160 210 — 155 140 115 240 190 160 —

— — — — — — — — — — — — 2755

— — — — — — — — — — — — 2450

— — — — — — — — — — — — 2255

— — — — — —

2285

1670

1355

— — — — —

— — — — —

— — — — —

— — — — —

25

— — — — —

— — — — —

— — — — —

— — — — 140

— — — — 115

— — — — 95

— — — — —

30 —

285 240 215 185 170 125 180 160 120 205 160 135 — — 35 35 40 50 90

395 255 230 175 230 135 185 160 130 265 210 175 —

30 30 35 45 —

60 —

330 275 255 225 185 165 205 185 140 230 180 150 — — 40 40 50 70 120

455 280 255 190 260 160 205 185 145 295 235 195 —

25 25

KC522M — — — — — — — — — 215 175 145 — — — — — — —

— — — — — — — — — 245 190 160 — — — — — — —

KCPK30

485 310 275 215 250 170 200 175 145 325 255 215 —

35 35 45

— — — — — — — — — 270 210 175 — — — — — — —

NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.

Recommended Starting Feeds [mm]

Insert Geometry .F..LDJ .F..-PCD .E..LDJ .E..LD .S..GE .S..GD .E..HD

0,08 0,08 0,08 0,09 0,17 0,17 0,17

10% 0,13 0,17 0,18 0,18 0,2 0,2 0,25

0,23 0,23 0,30 0,30 0,34 0,34 0,38

0,06 0,06 0,06 0,07 0,13 0,13 0,13

Light Machining

20% 0,10 0,13 0,13 0,14 0,15 0,15 0,19

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,18 0,06 0,09 0,15 0,05 0,18 0,06 0,11 0,15 0,05 0,23 0,06 0,11 0,20 0,05 0,22 0,06 0,12 0,19 0,05 0,25 0,11 0,13 0,22 0,10 0,25 0,11 0,13 0,22 0,10 0,29 0,11 0,17 0,25 0,10

40% 0,08 0,10 0,11 0,11 0,12 0,12 0,16

0,14 0,14 0,18 0,18 0,21 0,21 0,23

General Purpose

0,05 0,05 0,05 0,05 0,10 0,10 0,10

50–100% 0,08 0,10 0,11 0,11 0,12 0,12 0,15

0,14 0,14 0,18 0,18 0,20 0,20 0,23

Heavy Machining

Insert Geometry .F..LDJ .F..-PCD .E..LDJ .E..LD .S..GE .S..GD .E..HD

NOTE: Use “Light Machining” values as starting feed rate.

P12

www.kennametal.com


Mill 1-10™ Application Data Application Examples

ramp angle ramping

helical interpolation

shoulder cut

insert cutting style diameter Mill-1, 10mm 12 Mill-1, 10mm 16 Mill-1, 10mm 18 Mill-1, 10mm 20 Mill-1, 10mm 22 Mill-1, 10mm 25 Mill-1, 10mm 28 Mill-1, 10mm 32 Mill-1, 10mm 40 Mill-1, 10mm 42 Mill-1, 10mm 50 Mill-1, 10mm 63 Mill-1, 10mm 80 Mill-1, 10mm 100

max ramp angle to non-cutting corner tangent not recommended 9,7° 7,6° 6,2° 5,2° 4,2° 3,5° 2,8° 2,0° 1,9° 1,5° 1,2° 0,9° 0,7°

max ramp angle to steel body interference not recommended 12,3° 9,6° 8,6° 7,0° 5,3° 4,3° 3,3° 2,3° 2,1° 1,6° 1,2° 0,9° 0,7°

min hole diameter (DH min) not recommended 19,50 23,29 27,25 31,25 37,26 43,26 51,27 67,30 71,32 87,53 113,54 147,54 187,54

Ø DH/DH1

min flat-bottom hole diameter (DH1 min) not recommended 28,73 32,68 36,63 40,63 46,62 52,62 60,62 76,61 80,60 96,86 122,86 156,85 196,85

max diameter (no flat bottom) not recommended 32 63 40 44 50 56 64 80 82 100 126 160 200

Shoulder Mills

DH min = Minimum blind hole diameter with helical interpolation DH1 max = Maximum blind hole diameter with flat bottom

NOTE: Max ramp angle decreases as nose radius increases.

www.kennametal.com

P13


Mill 1-10™ Helical Indexable Helical End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls.

Helical End Mills • Screw-On order number 3773810 3773811

catalogue number M1H20J02R28M10ED10C4 M1H25J02R32M12ED10C4

D1 D DPM 20 18 10,5 25 21 12,5

G3X L2 WF M10 32 15 M12 32 17

Ap1 max 18,9 18,8

3773812 3773813

M1H32J02R40M16ED10C4 M1H32J03R40M16ED10C6

32 29 32 29

M16 40 24 M16 40 24

18,7 18,7

17,0 17,0

Z ZU 4 2 4 2 4 6

2 3

max ramp angle 6.0° 4.0°

kg 0,49 0,07

max RPM 37100 33200

2.8° 2.8°

0,19 0,18

29300 29300

Shoulder Mills

Spare Parts

D1 20 25

insert screw MS2205 MS2205

Nm 1,0 1,0

Torx wrench F7IP F7IP

32

MS2205

1,0

F7IP

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.

P14

www.kennametal.com


Mill 1-10™ Helical Indexable Helical End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls.

Helical End Mills • Weldon® Shank order number 3773118 3773119

catalogue number M1H20J02R36B20ED10C6 M1H25J02R46B25ED10C8

D1 D L L2 20 20 87 36 25 25 103 46

3773120 3773121

M1H32J02R54B32ED10C10 M1H32J03R54B32ED10C15

32 32

32 115 32 115

Ap1 max 27,7 36,4

Z 6 8

ZU 2 2

max ramp angle 6.0° 4.0°

kg 0,34 0,29

max RPM 37100 33200

44,8 44,8

10 15

2 3

2.8° 2.8°

0,56 0,53

29300 29300

54 54

D1 20 25

insert screw MS2205 MS2205

Nm 1,0 1,0

Torx Plus driver DT7IP DT7IP

32

MS2205

1,0

DT7IP

Shoulder Mills

Spare Parts

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.

www.kennametal.com

P15


Mill 1-10™ Helical Indexable Helical End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls.

Shoulder Mills

Helical End Mills • Cylindrical Shank Ap1 max 18,9 27,7

Z 4 6

ZU 2 2

max ramp angle 6.0° 6.0°

kg 0,48 0,36

max RPM 37100 37100

28 46

18,8 36,4

4 8

2 2

4.0° 4.0°

0,38 0,30

33200 33200

32 115 32 115

54 54

44,8 44,8

10 15

2 3

2.8° 2.8°

0,56 0,53

29300 29300

32 130 32 130

28 28

18,7 18,7

4 6

2 3

2.8° 2.8°

0,72 0,71

29300 29300

order number 3773806 3773122

catalogue number M1H20J02R28A20ED10C4 M1H20J02R36A20ED10C6

D1 D L L2 20 20 110 28 20 20 90 36

3773807 3773803

M1H25J02R28A25ED10C4 M1H25J02R46A25ED10C8

25 25

25 120 25 105

3773804 3773805

M1H32J02R54A32ED10C10 M1H32J03R54A32ED10C15

32 32

3773808 3773809

M1H32J02R28A32ED10C4 M1H32J03R28A32ED10C6

32 32

Helical End Mills • Shell Mills order number 3773814 3773815

catalogue number M1H40T03R50A16ED10C12 M1H40T05R50A16ED10C20

D1 D D6 L 40 16 37 50 40 16 37 50

Ap1 max 35,9 35,9

Z 12 20

ZU 3 5

max ramp angle 2.0° 2.0°

kg 0,27 0,26

max RPM 26200 26200

3773816 3773817

M1H50T03R60A22ED10C15 M1H50T05R60A22ED10C25

50 22 44 60 50 22 44 60

44,3 44,3

15 25

3 5

1.5° 1.5°

0,62 0,55

23400 23400

Spare Parts

D1 20 25

insert screw MS2205 MS2205

Nm 1,0 1,0

Torx Plus driver DT7IP DT7IP

32 40

MS2205 MS2205

1,0 1,0

DT7IP DT7IP

50

MS2205

1,0

DT7IP

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.

P16

www.kennametal.com


Mill 1-10™ Helical Inserts Insert Selection Guide Light Machining

Material Group

Geometry .E..LD

P1–P2

General Purpose

Heavy Machining

Grade KC725M

Geometry .E..HD

Grade KC725M

Geometry .S..GD

Grade KC725M KCPK30

P3–P4

.E..LD

KCPK30

.E..HD

KCPK30

.S..GD

P5–P6

.E..HD

KC522M

.S..GE

KCPK30

.S..GD

KCPK30

M1–M2

.E..LD

KC725M

.E..HD

KC725M

.S..GE

KC725M KC725M

M3

.E..LD

KC725M

.E..HD

KC725M

.S..GE

K1–K2

.E..LD

KCK15

.E..HD

KCK15

.S..GD

KCK15

K3

.E..LD

KC520M

.E..HD

KC520M

.S..GD

KC520M

N1–N2

.F..LDJ

KC410M

.F..LDJ

KC410M

.E..LD

KC510M

N3

.F..LDJ

KC410M

.F..LDJ

KC410M

.E..LD

KC510M

S1–S2

.E..LD

KC522M

.E..HD

KC725M

.S..GE

KC725M

S3

.E..LD

KC522M

.E..HD

KC725M

.S..GE

KC725M

S4

.E..HD

KC725M

.S..GE

KC725M

H1

Indexable Inserts

EDCT-F.LDJ

alternate choice

EDCT-F.LDJ

v v

v

v v v

v v v

catalogue number EDCT10T302PDFRLDJ EDCT10T304PDFRLDJ

LI 12,05 12,05

W 6,75 6,75

S 3,75 3,75

BS 2,29 1,98

Rε 0,2 0,4

hm 0,02 0,02

cutting edges 2 2

EDCT10T308PDFRLDJ EDCT10T312PDFRLDJ

12,05 12,06

6,74 6,74

3,75 3,75

1,70 1,30

0,8 1,2

0,02 0,02

2 2

v v

EDCT10T316PDFRLDJ EDCT10T320PDFRLDJ

12,06 12,06

6,74 6,73

3,75 3,75

0,90 0,49

1,6 2,0

0,02 0,02

2 2

v v

EDCT10T324PDFRLDJ EDCT10T331PDFRLDJ

12,06 11,52

6,73 6,71

3,75 3,75

0,11 —

2,4 3,1

0,02 0,02

2 2

v v

www.kennametal.com

v v

v v v v

v v

v v

v v

P17

Shoulder Mills

first choice

v v v

K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410

v

P M K N S H


Mill 1-10™ Helical Inserts Insert Selection Guide Light Machining

Material Group

Geometry .E..LD

P1–P2

General Purpose

Heavy Machining

Grade KC725M

Geometry .E..HD

Grade KC725M

Geometry .S..GD

Grade KC725M KCPK30

P3–P4

.E..LD

KCPK30

.E..HD

KCPK30

.S..GD

P5–P6

.E..HD

KC522M

.S..GE

KCPK30

.S..GD

KCPK30

M1–M2

.E..LD

KC725M

.E..HD

KC725M

.S..GE

KC725M KC725M

M3

.E..LD

KC725M

.E..HD

KC725M

.S..GE

K1–K2

.E..LD

KCK15

.E..HD

KCK15

.S..GD

KCK15

K3

.E..LD

KC520M

.E..HD

KC520M

.S..GD

KC520M

N1–N2

.F..LDJ

KC410M

.F..LDJ

KC410M

.E..LD

KC510M

N3

.F..LDJ

KC410M

.F..LDJ

KC410M

.E..LD

KC510M

S1–S2

.E..LD

KC522M

.E..HD

KC725M

.S..GE

KC725M

S3

.E..LD

KC522M

.E..HD

KC725M

.S..GE

KC725M

S4

.E..HD

KC725M

.S..GE

KC725M

H1

Indexable Inserts

EDCT-LD

v

P M K N S H

first choice

EDCT-E.LDJ

v v

v

v v v

v v v

catalogue number EDCT10T304PDERLDJ EDCT10T308PDERLDJ

LI 12,05 12,05

W 6,75 6,74

S 3,75 3,75

BS 1,98 1,70

Rε 0,4 0,8

hm 0,03 0,03

cutting edges 2 2

EDCT10T312PDERLDJ EDCT10T316PDERLDJ

12,06 12,06

6,74 6,74

3,75 3,75

1,30 0,90

1,2 1,6

0,03 0,03

2 2

v

EDCT10T320PDERLDJ EDCT10T324PDERLDJ

12,06 12,06

6,73 6,73

3,75 3,75

0,49 0,11

2,0 2,4

0,03 0,03

2 2

v

EDCT10T331PDERLDJ

11,52

6,71

3,75

3,1

0,03

2

v

catalogue number EDCT10T302PDERLD EDCT10T304PDERLD

LI 12,04 12,05

W 6,75 6,75

S 3,75 3,75

BS 2,29 1,98

Rε 0,2 0,4

hm 0,04 0,04

cutting edges 2 2

EDCT10T308PDERLD EDCT10T312PDERLD

12,05 12,06

6,74 6,74

3,75 3,75

1,70 1,30

0,8 1,2

0,04 0,04

2 2

v v v

v

EDCT10T316PDERLD EDCT10T320PDERLD

12,06 12,06

6,74 6,73

3,75 3,75

0,90 0,49

1,6 2,0

0,04 0,04

2 2

v v v

v

v v

v

EDCT10T324PDERLD EDCT10T331PDERLD

12,06 11,52

6,73 6,71

3,75 3,75

0,11 —

2,4 3,1

0,04 0,04

2 2

v v

v

v v v

v v

EDCT-LD

P18

v v

v v

v

v

K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410

Shoulder Mills

alternate choice

v v v

K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410

EDCT-E.LDJ

v v

v v

v v v v

v v

v v v v v v v

www.kennametal.com


Mill 1-10™ Helical Indexable Inserts

EDPT-S.GD

alternate choice

EDPT-E.HD catalogue number EDPT10T304PDERHD EDPT10T308PDERHD

LI 12,05 12,05

W 6,75 6,74

S 3,75 3,75

BS 2,07 1,70

Rε 0,4 0,8

hm 0,08 0,08

cutting edges 2 2

EDPT10T310PDERHD EDPT10T312PDERHD

12,05 12,06

6,74 6,74

3,75 3,75

1,49 1,30

1,0 1,2

0,08 0,08

2 2

EDPT10T316PDERHD EDPT10T320PDERHD

12,06 12,06

6,74 6,74

3,75 3,75

0,90 0,49

1,6 2,0

0,08 0,08

2 2

EDPT10T324PDERHD EDPT10T331PDERHD

12,06 11,52

6,74 6,71

3,75 3,75

0,11 —

2,4 3,1

0,08 0,08

2 2

catalogue number EDPT10T304PDSRGE EDPT10T308PDSRGE

LI 12,04 12,05

W 6,75 6,74

S 3,75 3,75

BS 2,08 1,70

Rε 0,4 0,8

hm 0,14 0,14

cutting edges 2 2

EDPT10T312PDSRGE EDPT10T316PDSRGE

12,05 12,06

6,74 6,74

3,75 3,75

1,30 0,90

1,2 1,6

0,14 0,14

EDPT10T331PDSRGE

11,51

6,71

3,75

3,1

catalogue number EDPT10T304PDSRGD EDPT10T308PDSRGD

LI 12,05 12,05

W 6,75 6,74

S 3,75 3,75

BS 2,07 1,70

EDPT10T312PDSRGD EDPT10T316PDSRGD

12,06 12,06

6,74 6,74

3,75 3,75

1,30 0,90

EDPT-S.GE

v v

v

v v v

v v v

v v v v

v

v v v v

v

v v v

v

v v v v

v

v v v v

v

v

v

v

v

v v v

v

v v

v

v v

v

2 2

v v

v

v v

v

0,14

2

v v

v

Rε 0,4 0,8

hm 0,13 0,13

cutting edges 2 2

1,2 1,6

0,13 0,13

2 2

EDPT-S.GD

www.kennametal.com

v v

v

v v

v

v v

v v

v

v v

v

v

v v

v

P19

Shoulder Mills

first choice

v v v

K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410

v

P M K N S H

K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410

EDPT-S.GE

K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410

EDPT-E.HD


Mill 1-10™ Helical Recommended Starting Speeds and Feeds Recommended Starting Speeds [m/min]

Shoulder Mills

Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H

Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H

K313 — — — — — — — — — 190 — — 795 — — — — — —

— — — — — — — — — 170 — — 695 — — — — — —

KC410M — — — — — — — — — 150 — — 600 — — — — — —

— — — — — — — — — — — — 1215 1080 — — — — —

KC522M

— — — — — — — — — — — — 1080 995 — — — — —

KC422M — — — — — — — — — — — — 995 915 — — — — —

— — — — — — — — — — — — 1075 945 — — — — —

— — — — — — — — — 420

285

270

260

230

215

275 255

240 215 185 170 125 180 160 120 205 160 135 — —

200 175

220 200

160 140

150 150

180 150

100 165

130 170

130 95 185 150 120 — — 25

155 115 — — — — — 35

190 170 150 135 100 150 130 100 — — — — —

25 25

35 45

35 —

60 —

165 205 185 140 230 180 150 — — 40 40 50 70 —

35 35 40 50 —

30 30 35 45 —

KC510M — — — — — — — — — — — — 875 760 — — — — —

— — — 245 — — — — — 295 230 195 640 — — — — — —

— — — — — — — — — 340

550 340 310

KCK15

KC725M

330

225 185

— — — — — — — — — — — — 945 875 — — — — —

120 120 80 135 110 80 — — — — — 25 25 25 30 —

335 280 — — — — — — —

— — — — — — — — — 385 295 250 — — — — — — —

KC520M — — — 170 — — — — — 240 190 160 525 — — — — — —

— — — — — — — — — 270 210 175 — — — — — — —

485

450

455

395

370

310 275 215 250 170 200 175 145 325 255 215 — — — — — — —

275 255

280 255

230 205

190 230

190 260

145 175

160 205

160 125 295

185 145 295

235 200 — — — — — — —

235 195 — — — — — — —

255 230 175 230 135 185 160 130 265 210 175 — — — — — — —

— — — 200 — — — — — 265 205 175 570 — — — — — —

KCPM20

275 230 — — — — — — —

230 275 190 225 205 160 360 285 240 — — — — — — —

— — — — — — — — — 245 190 160 — — — — — — —

— — — — — — — — — 215 175 145 — — — — — — —

KCPK30

160 210 — 155 140 115 240 190 160 — — — — — — —

NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.

Recommended Starting Feeds [mm]

Insert Geometry .F..LDJ .E..LDJ .E..LD .S..GE .S..GD .E..HD

0,08 0,08 0,09 0,17 0,17 0,17

10% 0,13 0,18 0,18 0,20 0,20 0,25

0,23 0,30 0,30 0,34 0,34 0,38

0,06 0,06 0,07 0,13 0,13 0,13

Light Machining

20% 0,10 0,13 0,14 0,15 0,15 0,19

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,18 0,06 0,09 0,15 0,05 0,23 0,06 0,11 0,20 0,05 0,22 0,06 0,12 0,19 0,05 0,25 0,11 0,13 0,22 0,10 0,25 0,11 0,13 0,22 0,10 0,29 0,11 0,17 0,25 0,10

40% 0,08 0,11 0,11 0,12 0,12 0,16

0,14 0,18 0,18 0,21 0,21 0,23

General Purpose

0,05 0,05 0,05 0,10 0,10 0,10

50–100% 0,08 0,11 0,11 0,12 0,12 0,15

0,14 0,18 0,18 0,20 0,20 0,23

Heavy Machining

Insert Geometry .F..LDJ .E..LDJ .E..LD .S..GE .S..GD .E..HD

NOTE: Use “Light Machining” values as starting feed rate.

P20

www.kennametal.com


LOIS — Mill 1-14 Load Optimised Insert Spacing with an Unmatched Soft Cutting Action Boost productivity in all your complex contour milling and full slotting operations! • Reduced cutting forces. • Balanced cut. • Reduced power fluctuation. • Coolant through tool for machining exotic materials. • Versatile cutting strategies: – Slot – Profile – Plunge – Ramp

www.kennametal.com


Mill 1-14™ Primary Application Mill 1-14 is a versatile, functional cutter system for a range of cutting tasks. Mill 1-14 cutters can be used for profiling, slotting, ramping, helical interpolation, circular interpolation, and other milling applications. It’s a single tool with multi-functional benefits. The Mill 1-14 inserts also are specially designed to add cutting versatility. Innovative micro-geometry features contribute greatly to enhanced performance, various rake angles, negative T-land, and small hone. Results include significantly reduced cycle times and lower cutting forces. Test results in producing 90º walls have proven excellent as well; try GD2 geometry.

Features and Benefits Features • Insert geometries and grades for most workpiece materials. • Insert radii from 0,15mm (.016") up to 4mm (.157"). • Axial depth of cut up to 14mm (.551"). • Beyond™ grade technology.

Benefits • Easy cutting action, kind on entry and also exiting the workpiece. • Polished geometry for aluminium machining. • Slotting, profiling, ramping, helical interpolation, and plunging.

P22


Mill 1-14™ Indexable End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.

order number 2968370 2968371

catalogue number 20A02R035M10SED14 25A02R035M12SED14

D1 20 25

D DPM G3X L2 18 10,5 M10 35 21 12,5 M12 35

WF 15 17

Ap1 max 14,7 14,6

Z 2 2

max ramp angle 16.8° 10.7°

kg 0,06 0,08

max RPM 47500 39700

3345679 2968372

25A03R035M12SED14 32A03R040M16SED14

25 32

21 29

12,5 M12 17,0 M16

35 40

17 22

14,6 14,6

3 3

10.7° 7.0°

0,09 0,17

39700 33300

3345680 2968373

32A04R040M16SED14 40A04R040M16SED14

32 40

29 29

17,0 M16 17,0 M16

40 40

22 22

14,6 14,4

4 4

7.0° 5.1°

0,18 0,23

33300 28700

3345681

40A05R040M16SED14

40

29

17,0 M16

40

22

14,4

5

5.1°

0,23

28700

End Mills • Weldon® Shank order number 2622232 2623937

catalogue number 20A02R039B20SED14 25A02R044B25SED14

D1 20 25

D 20 25

L 90 100

L2 39 44

Ap1 max 14,7 14,6

Z 2 2

max ramp angle 16.8° 10.7°

kg 0,17 0,30

max RPM 47500 39700

2478640 2623938

25A03R044B25SED14 32A03R050B32SED14

25 32

25 32

101 110

44 50

14,6 14,5

3 3

10.7° 7.0°

0,30 0,55

39700 33300

2478642 2623939

32A04R050B32SED14 40A04R050B32SED14

32 40

32 32

110 110

50 50

14,5 14,4

4 4

7.0° 5.1°

0,56 0,69

33300 28700

2623933

40A05R050B32SED14

40

32

110

50

14,4

5

5.1°

0,69

28700

Spare Parts

D1 20 25

insert screw MS2167 MS2166

Nm 2,3 2,3

Torx Plus driver DT9IP DT9IP

32 40

MS2166 MS2166

2,3 2,3

DT9IP DT9IP

www.kennametal.com

P23

Shoulder Mills

End Mills • Screw-On


Mill 1-14™ Indexable End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.

Shoulder Mills

End Mills • Cylindrical Shank order number 3345674 2968363

catalogue number 20A02R039A20SED14 20A02R050A20SED14-170

D1 20 20

D 20 20

L 90 170

L2 39 50

Ap1 max 14,7 14,7

Z 2 2

max ramp angle 16.8° 16.8°

kg 0,17 0,34

max RPM 47500 47500

3345675 2968367

25A02R044A25SED14 25A02R050A25SED14-170

25 25

25 25

100 170

44 50

14,6 14,6

2 2

10.7° 10.7°

0,30 0,56

39700 39700

3345676 2968364

25A03R044A25SED14 25A03R050A25SED14-170

25 25

25 25

100 170

44 50

14,6 14,6

3 3

10.7° 10.7°

0,31 0,56

39700 39700

3345677 3345678

32A03R050A25SED14 32A04R050A25SED14

32 32

25 25

107 107

50 50

14,6 14,6

3 4

7.0° 7.0°

0,39 0,41

33300 33300

3348765 2968368

32A03R050A32SED14 32A03R050A32SED14-200

32 32

32 32

110 200

50 50

14,6 14,6

3 3

7.0° 7.0°

0,55 1,10

33300 33300

3348766 2968365

32A04R050A32SED14 32A04R050A32SED14-200

32 32

32 32

110 200

50 50

14,6 14,6

4 4

7.0° 7.0°

0,56 1,11

33300 33300

3348767 2968369

40A04R050A32SED14 40A04R050A32SED14-200

40 40

32 32

110 200

50 50

14,4 14,4

4 4

5.1° 5.1°

0,69 1,24

28700 28700

3348768 2968366

40A05R050A32SED14 40A05R050A32SED14-200

40 40

32 32

110 200

50 50

14,4 14,4

5 5

5.1° 5.1°

0,70 1,25

28700 28700

Spare Parts

D1 20 25

insert screw MS2167 MS2166

Nm 2,3 2,3

Torx Plus driver DT9IP DT9IP

32 40

MS2166 MS2166

2,3 2,3

DT9IP DT9IP

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.

P24

www.kennametal.com


Mill 1-14™ Indexable Shell Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.

Shell Mills order number 2623940 2623934

catalogue number 40A04RS90ED14D 40A05RS90ED14D

D1 40 40

D 16 16

D4 — —

D6 37 37

L 40 40

Ap1 max 14,4 14,4

Z 4 5

max ramp angle 5.1° 5.1°

kg 0,20 0,20

max RPM 28700 28700

2623941 2478686

50A05RS90ED14D 50A06RS90ED14D

50 50

22 22

— —

45 45

40 40

14,3 14,3

5 6

3.8° 3.8°

0,30 0,29

25000 25000

2623942 2478689

63A06RS90ED14D 63A07RS90ED14D

63 63

22 22

— —

50 50

40 40

14,3 14,3

6 7

2.8° 2.8°

0,52 0,53

21800 21800

2623963 2478690

80A07RS90ED14D 80A09RS90ED14D

80 80

27 27

— —

60 60

50 50

14,2 14,2

7 9

2.1° 2.1°

1,02 1,08

19000 19000

2623964 2623935

100A08RS90ED14D 100A10RS90ED14D

100 100

32 32

— —

80 80

50 50

14,2 14,2

8 10

1.7° 1.7°

1,75 1,86

16800 16800

2510390 2623936

125B09RS90ED14D 125B12RS90ED14D

125 125

40 40

— —

90 90

63 63

14,2 14,2

9 12

1.3° 1.3°

2,86 3,01

14900 14900

2623965

160C11RS90ED14D

160

40

66,7

100 63

14,2

11

1.0°

3,95

13100

Shoulder Mills

Spare Parts

D1 40 40

insert screw MS2166 MS2166

Nm 2,3 2,3

Torx Plus driver DT9IP DT9IP

mounting screw — MS1294

lock screw — —

low-head cap screw with coolant groove — —

socket-head cap screw with coolant groove MS1294CG —

coolant shower plate — —

50 63

MS2166 MS2166

2,3 2,3

DT9IP DT9IP

— —

— —

— —

MS2072CG MS2072CG

— —

80 100

MS2166 MS2166

2,3 2,3

DT9IP DT9IP

— MS1254

— —

— —

MS2038CG —

— —

100 125

MS2166 MS2166

2,3 2,3

DT9IP DT9IP

— —

— 420.200

MS1254CG —

— —

— 470.232

160

MS2166

2,3

DT9IP

420.200

470.233

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.

www.kennametal.com

P25


Mill 1-14™ Indexable Shell Mills • Japanese Industry Standards (JIS) have metric cutter diameters with inch bore sizes. • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.

Shell Mill • JIS order number 3124210 3124211

catalogue number 80A07RS90ED14D-J 80A09RS90ED14D-J

D1 80 80

mm 25,40 25,40

in 1.000 1.000

D6 L 50 50 50 50

Ap1 max 14 14

Z 7 9

max ramp angle 2.1° 2.1°

kg 0,99 1,07

max RPM 19000 19000

3124223 3124224

100B08RS90ED14D-J 100B10RS90ED14D-J

100 100

31,75 31,75

1.250 1.250

60 50 60 50

14 14

8 10

1.7° 1.7°

1,40 1,50

16800 16800

3124226 3124231

125B09RS90ED14D-J 125B12RS90ED14D-J

125 125

38,10 38,10

1.500 1.500

80 63 80 63

14 14

9 12

1.3° 1.3°

2,89 3,03

14900 14900

3168172 3168213

160B11RS90ED14D-J 160B15RS90ED14D-J

160 160

50,80 50,80

2.000 2.000

100 63 100 63

14 14

11 15

1.0° 1.0°

3,98 4,25

13100 13100

D

Shoulder Mills

Spare Parts

D1 80 100

insert screw MS2166 MS2166

Nm 2,3 2,3

Torx Plus driver DT9IP DT9IP

lock screw — —

socket-head cap screw MS2038 —

socket-head cap screw with coolant groove MS2038CG —

coolant lock screw assembly — MS2220C

125 160

MS2166 MS2166

2,3 2,3

DT9IP DT9IP

420.200 —

— —

— —

— —

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.

P26

www.kennametal.com


Mill 1-14™ Inserts Insert Selection Guide Light Machining

Material Group P1–P2

Geometry .E..GD

General Purpose

Grade KC725M

Geometry .S..GE

Heavy Machining

Grade KC725M

Geometry .S..GD2

Grade KC725M KCPK30

P3–P4

.S..GE

KCPK30

.S..GD2

KCPK30

.E..HD

P5–P6

.E..GD

KCPM20

.S..GE

KCPM20

.E..HD

KCPK30

M1–M2

.E..GD

KC725M

.S..GE

KC725M

.S..GD2

KC725M KCPK30

M3

.S..GE

KCPK30

.S..GD2

KCPK30

.E..HD

K1–K2

.S..GD2

KC520M

.E..HD

KC520M

.E..HD

KCK15

K3

.S..GE

KCPK30

.S..GD2

KCPK30

.E..HD

KCPK30

N1–N2

.F..LDJ

KC410M

.F..LDJ

KC410M

.F..LDJ

KC410M

N3

.F..LDJ

KC410M

.E..LDJ

KC422M

.E..LDJ

KC422M

S1–S2

.E..GD

KC725M

.S..GE

KC725M

.S..GD2

KC725M

S3

.S..GE

KC725M

.S..GD2

KC725M

S4

.S..GD2

KC725M

.E..HD

KC725M

.E..HD —

KC725M —

H1

.S..GE

KC522M

.E..HD

KC522M

Indexable Inserts

EDCT-E.LDJ

alternate choice

EDCT-F.LDJ

v

v v

L1 17,46 17,46

W 8,49 8,49

S 4,50 4,50

BS 3,14 2,95

Rε 0,2 0,4

hm 0,02 0,02

cutting edges 2 2

EDCT140408PDFRLDJ EDCT140412PDFRLDJ

17,47 17,47

8,48 8,46

4,50 4,50

2,56 2,17

0,8 1,2

0,02 0,02

2 2

v

EDCT140416PDFRLDJ EDCT140431PDFRLDJ

17,49 17,50

8,45 8,40

4,50 4,50

1,77 0,26

1,6 3,1

0,02 0,02

2 2

v

EDCT140440PDFRLDJ

16,53

8,34

4,50

4,0

0,02

2

v

catalogue number EDCT140404PDERLDJ EDCT140408PDERLDJ

L1 17,46 17,47

W 8,49 8,48

S 4,50 4,50

BS 2,95 2,56

Rε 0,4 0,8

hm 0,03 0,03

cutting edges 2 2

EDCT140412PDERLDJ EDCT140416PDERLDJ

17,48 17,49

8,46 8,45

4,50 4,50

2,17 1,77

1,2 1,6

0,03 0,03

2 2

v

EDCT140424PDERLDJ EDCT140431PDERLDJ

17,50 17,50

8,42 8,40

4,50 4,50

0,99 0,26

2,4 3,1

0,03 0,03

2 2

v

EDCT140440PDERLDJ

16,53

8,34

4,50

4,0

0,03

2

v

www.kennametal.com

v

v v

catalogue number EDCT140402PDFRLDJ EDCT140404PDFRLDJ

EDCT-E.LDJ

v v

v v

v

v

v v

v

v

P27

Shoulder Mills

first choice

v v v

KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30

v

P M K N S H

KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30

EDCT-F.LDJ


Mill 1-14™ Inserts Insert Selection Guide Light Machining

Material Group P1–P2

Geometry .E..GD

General Purpose

Grade KC725M

Geometry .S..GE

Heavy Machining

Grade KC725M

Geometry .S..GD2

Grade KC725M KCPK30

P3–P4

.S..GE

KCPK30

.S..GD2

KCPK30

.E..HD

P5–P6

.E..GD

KCPM20

.S..GE

KCPM20

.E..HD

KCPK30

M1–M2

.E..GD

KC725M

.S..GE

KC725M

.S..GD2

KC725M KCPK30

M3

.S..GE

KCPK30

.S..GD2

KCPK30

.E..HD

K1–K2

.S..GD2

KC520M

.E..HD

KC520M

.E..HD

KCK15

K3

.S..GE

KCPK30

.S..GD2

KCPK30

.E..HD

KCPK30

N1–N2

.F..LDJ

KC410M

.F..LDJ

KC410M

.F..LDJ

KC410M

N3

.F..LDJ

KC410M

.E..LDJ

KC422M

.E..LDJ

KC422M

S1–S2

.E..GD

KC725M

.S..GE

KC725M

.S..GD2

KC725M

S3

.S..GE

KC725M

.S..GD2

KC725M

S4

.S..GD2

KC725M

.E..HD

KC725M

.E..HD —

KC725M —

H1

.S..GE

KC522M

.E..HD

KC522M

Indexable Inserts

EDCT-E.GD

first choice

Shoulder Mills

alternate choice

EDCT-LD

v v

v

v

v v v v

catalogue number EDCT140404PDERLD EDCT140408PDERLD

L1 17,46 17,47

W 8,49 8,48

S 4,50 4,50

BS 2,95 2,56

Rε 0,4 0,8

hm 0,04 0,04

cutting edges 2 2

EDCT140412PDERLD EDCT140416PDERLD

17,48 17,49

8,46 8,45

4,50 4,50

2,17 1,77

1,2 1,6

0,04 0,04

2 2

v

EDCT140431PDERLD

17,50

8,40

4,50

0,26

3,1

0,04

2

v

catalogue number EDCT140404PDERGD EDCT140408PDERGD

L1 17,46 17,47

W 8,49 8,48

S 4,50 4,50

BS 2,95 2,56

Rε 0,4 0,8

hm 0,05 0,05

cutting edges 2 2

EDCT140412PDERGD EDCT140416PDERGD

17,48 17,49

8,46 8,45

4,50 4,50

2,17 1,77

1,2 1,6

0,05 0,05

2 2

v

EDCT140431PDERGD

17,50

8,40

4,50

0,26

3,1

0,05

2

v

EDCT-E.GD

P28

v v v

KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30

v

P M K N S H

v v

v

KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30

EDCT-LD

v

v

v

v

v v

www.kennametal.com


Mill 1-14™ Indexable Inserts

EDPT-S.GD2

alternate choice

EDPT-E.HD catalogue number EDPT140404PDERHD EDPT140408PDERHD

L1 17,46 17,47

W 8,39 8,38

S 4,50 4,50

BS 2,95 2,56

Rε 0,4 0,8

hm 0,08 0,08

cutting edges 2 2

EDPT140412PDERHD EDPT140416PDERHD

17,48 17,49

8,36 8,36

4,50 4,50

2,16 1,77

1,2 1,6

0,08 0,08

EDPT140420PDERHD EDPT140424PDERHD

17,49 17,50

8,35 8,32

4,50 4,50

1,37 0,99

2,0 2,4

EDPT140431PDERHD EDPT140440PDERHD

17,51 16,53

8,30 8,26

4,50 4,50

0,26 —

catalogue number EDPT140404PDSRGE EDPT140408PDSRGE

L1 17,43 17,44

W 8,20 8,17

S 4,45 4,45

EDPT140412PDSRGE EDPT140416PDSRGE

17,44 17,45

8,14 8,12

EDPT140431PDSRGE

17,46

catalogue number EDPT140408PDSRGD EDPT140412PDSRGD EDPT140416PDSRGD

v

v v

v

v v v v

v

2 2

v v v v

v

v v v v

v

0,08 0,08

2 2

v v

v

v v

v

3,1 4,0

0,08 0,08

2 2

v v

v

v v

v

BS 2,80 2,39

Rε 0,4 0,8

hm 0,14 0,14

cutting edges 2 2

4,45 4,45

1,98 1,58

1,2 1,6

0,14 0,14

8,07

4,45

0,13

3,1

L1 17,47 17,48

W 8,37 8,36

S 4,50 4,50

BS 2,55 2,17

17,49

8,35

4,50

1,77

LI 17,47

W 8,37

S 4,50

BS 2,61

v v

v v

v v

v v

2 2

v v

v

v v

v

0,14

2

v v

v v

Rε 0,8 1,2

hm 0,11 0,11

cutting edges 2 2

1,6

0,11

2

hm 0,11

cutting edges 2

EDPT-S.GD

EDPT-S.GD2

www.kennametal.com

v v v

v v v v

EDPT-S.GE

catalogue number EDPT140408PDSRGD2

v v

Rε 0,8

v

v

v

v

v v

v

v

v

v

v

v

P29

Shoulder Mills

first choice

v v v

KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30

v

P M K N S H

KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30

EDPT-S.GD

KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30

EDPT-S.GE

KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30

EDPT-E.HD


Mill 1-14™ Recommended Starting Speeds and Feeds

Shoulder Mills

Recommended Starting Speeds [m/min] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H

1080 — — — — —

Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H

260 220 200 180 150 130 170 155 115 — — — — — 35 35 45 60 —

KC410M — — — — — — — — — — — — 1215

KC422M — — — — — — — — — — — — 995

— — — — — — — — — — — — 1080 995 — — — — —

915 — — — — —

— — — — — — — — — — — — 1075 945 — — — — —

215 160 140 120 120 80 135 110 80 — — — — — 25 25 25 30 —

— — — — — — — — — 420 335 280 — — — — — — —

KC725M

— — — — — — — — — — — — 945 875 — — — — —

KC520M — — — — — — — — — — — — 875 760 — — — — —

— — — — — — — — — 270 210 175 — — — — — — —

— — — — — — — — — 340 275 230 — — — — — — —

550 340 310 230 275 190 225 205 160 360 285 240 — — — — — — 140

KCK15

230 190 170 150 135 100 150 130 100 — — — — — 30 30 35 45 —

— — — — — — — — — 385 295 250 — — — — — — —

KC522M

— — — — — — — — — 245 190 160 — — — — — — —

— — — — — — — — — 215 175 145 — — — — — — —

330

450 275 255 190 230 145 175 160 125 295 235 200 — — — — — — 95

455 280 255 190 260 160 205 185 145 295 235 195 — — — — — — —

270 200 175 150 150 100 165 130 95 185 150 120 — — 25 25 25 35 70

285 240 215 185 170 125 180 160 120 205 160 135 — — 35 35 40 50 90

275 255 225 185 165 205 185 140 230 180 150 — — 40 40 50 70 120

KCPM20

KCPK30

485 310 275 215 250 170 200 175 145 325 255 215 — — — — — — 115

395 255 230 175 230 135 185 160 130 265 210 175 — — — — — — —

370 230 205 160 210 — 155 140 115 240 190 160 — — — — — — —

NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.

Recommended Starting Feeds [mm]

Insert Geometry .F..LDJ .E..LDJ .E..LD .E..GD .S..GE .S..GD .S..GD2 .E..HD

0,08 0,08 0,09 0,12 0,17 0,17 0,17 0,17

10% 0,17 0,20 0,20 0,27 0,34 0,34 0,40 0,43

0,23 0,35 0,35 0,43 0,51 0,51 0,58 0,68

0,06 0,06 0,07 0,09 0,13 0,13 0,13 0,13

Light Machining

20% 0,13 0,15 0,15 0,20 0,26 0,26 0,30 0,32

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,18 0,06 0,11 0,15 0,05 0,26 0,06 0,13 0,23 0,05 0,26 0,06 0,13 0,23 0,05 0,32 0,08 0,18 0,28 0,07 0,38 0,11 0,22 0,33 0,10 0,38 0,11 0,22 0,33 0,10 0,43 0,11 0,26 0,38 0,10 0,51 0,11 0,28 0,44 0,10

40% 0,10 0,12 0,12 0,17 0,21 0,21 0,24 0,26

0,14 0,21 0,21 0,26 0,31 0,31 0,35 0,41

General Purpose

0,05 0,05 0,05 0,07 0,10 0,10 0,10 0,10

50–100% 0,10 0,12 0,12 0,16 0,21 0,21 0,24 0,25

0,14 0,21 0,21 0,26 0,30 0,30 0,35 0,41

Heavy Machining

Insert Geometry .F..LDJ .E..LDJ .E..LD .E..GD .S..GE .S..GD .S..GD2 .E..HD

NOTE: Use “Light Machining” values as starting feed rate.

P30

www.kennametal.com


Mill 1-14™ Application Data Application Examples

ramp angle ramping

helical interpolation

shoulder cut

DH min = Minimum blind hole diameter with helical interpolation DH1 max = Maximum blind hole diameter with flat bottom

cutting diameter 20 25 32 40 40 50 63 80 100 125 160

max ramp angle 16˚ 11˚ 7˚ 5˚ 5˚ 4˚ 3˚ 2˚ 1˚ 1˚ 1˚

min hole diameter (DH min) 23,74 33,75 47,80 63,76 64,00 83,96 109,93 143,91 183,89 233,88 303,88

max flat-bottom hole diameter (DH1 max) 35,62 44,44 59,79 75,22 75,47 96,05 121,47 155,47 199,47 245,47 315,47

max diameter 40 50 64 80 80 100 126 160 200 250 320

Shoulder Mills

insert style Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14 Mill 1-14

Ø DH/DH1

www.kennametal.com

P31


Mill 1-14™ Helical Cutters Primary Application The Mill 1-14 helical cutters will increase your axial depth of cut. Designed with axial support pins for added stability, the Mill 1-14 features our essential Load-Optimised Insert Spacing™ (LOIS) technology. LOIS dramatically minimises unwanted vibrations and fluctuations in power requirements, resulting in a much smoother-sounding cut. Up to nine different coolant nozzle diameters enable tailoring to suit each machine tool, providing remarkably consistent, focused coolant flow.

Features and Benefits Functions • Improves axial depth of cut better than standard end mills due to the positioning of inserts in helical configuration. • Up to nine different coolant nozzle diameters tailored to suit each machine tool. • One tool that offers features common to end mills, but rarely seen on a helical cutter: Helical ramping from solid, slotting, contouring, ramping, and plunging.

Benefits • Increases depth of cut. • Consistent, focused coolant flow. • Built for performance, accuracy, and versatility.

P32


Mill 1-14™ Helical Indexable Helical End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • Axial support pins. • Unique coolant nozzles.

coolant nozzle screw

Helical End Mills • Weldon® Shank • Slot and Profile order number 3742932 3743033

catalogue number M1H32J2R50B32S90ED14C4 M1H40J3R50B32S90ED14C6

D1 D L L2 32 32 111 50 40 32 111 50

Ap1 max 27,8 27,6

Z 4 6

ZU 2 3

max ramp angle 5.4° 3.8°

kg 0,52 0,59

max RPM 31100 28400

3743034 3743035

M1H40J3R65B32S90ED14C9 M1H40J3R80B32S90ED14C12

40 32 126 65 40 32 141 80

40,8 54,0

9 12

3 3

3.8° 3.8°

0,66 0,72

28400 28400

3743038

M1H50J3R80B40S90ED14C12

50 40 151 80

53,5

12

3

2.7°

1,30

24600

D1 32 40

insert screw MS2148 MS2148

Nm 2,3 2,3

Torx Plus driver DT9IP DT9IP

pin ASPM07001802 ASPM07001802

coolant nozzle screw MS2191C20 MS2191C20

50

MS2148

2,3

DT9IP

ASPM07001802

MS2191C20

Shoulder Mills

Spare Parts

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.

NEW!

Helical Weldon Mills • Profile Only order number 5085631

catalogue number M1H40J4R80B32S90ED14C12

D1 D L 40 32 141

Ap1 max 40,8

Z ZU 12 4

max ramp angle 3.8°

kg 0,80

max RPM 28400

Spare Parts

D1 40

insert screw MS2148PKG

www.kennametal.com

Nm 2,3

Torx Plus driver DT9IP

pin ASPM07001802

coolant nozzle screw MS2191C20

P33


Mill 1-14™ Helical Indexable Helical End Mills • Shell Mills Optional Coolant Nozzle Screw

order number 3400611 3400612

catalogue number MS2191C00 MS2191C06

A — 0,6

3400613 3400614

MS2191C08 MS2191C10

0,8 1,0

3400616 3400617

MS2191C12 MS2191C14

1,2 1,4

3400618 3400619

MS2191C16 MS2191C18

1,6 1,8

3400620

MS2191C20

2,0

Coolant Nozzle Key order number 1993552

drive size 2 MM

catalogue number THW2M

NOTE: Check the Spare Parts table for the coolant hole size that is incorporated in the cutters. If you need an alternative, there are eight other variants to choose from to increase or decrease the pressure. Example: MS2191C12 is a 1,20mm hole. All coolant nozzles are interchangeable with the original that is supplied with the cutter. This gives flexibility with coolant flow.

• Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • Axial support pins.

Shoulder Mills

• Unique coolant nozzles.

coolant nozzle screw

Helical Shell Mills • Slot and Profile order number 3743036 3743037

catalogue number M1H50T3R50A22S90ED14C6 M1H50T3R65A22S90ED14C9

D1 D D6 L 50 22 46 50 50 22 46 65

Ap1 max 27,4 40,4

Z 6 9

ZU 3 3

max ramp angle 2.7° 2.7°

kg 0,44 0,58

max RPM 24600 24600

3743039 3743040

M1H63T3R50A27S90ED14C6 M1H63T3R65A27S90ED14C9

63 27 60 50 63 27 60 65

27,0 39,9

6 9

3 3

2.0° 2.0°

0,77 1,01

22000 22000

3743042 3743041

M1H63T3R75A27S90ED14C12 M1H63T4R65A27S90ED14C12

63 27 60 75 63 27 60 65

52,8 39,9

12 12

3 4

2.0° 2.0°

1,16 0,98

22000 22000

P34

www.kennametal.com


Mill 1-14™ Helical Indexable Helical Shell Mills Spare Parts

order number 3743036 3743037

Z 6 9

insert screw MS2148PKG MS2148PKG

Nm 2,3 2,3

Torx Plus driver DT9IP DT9IP

pin ASPM07001802 ASPM07001802

socket-head cap screw MS1235 MS1233

coolant nozzle screw MS2191C20 MS2191C16

3743039 3743040

6 9

MS2148PKG MS2148PKG

2,3 2,3

DT9IP DT9IP

ASPM07001802 ASPM07001802

MS1198 MS1238

MS2191C20 MS2191C20

3743042 3743041

12 12

MS2148PKG MS2148PKG

2,3 2,3

DT9IP DT9IP

ASPM07001802 ASPM07001802

MS1433 MS1238

MS2191C16 MS2191C16

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.

Helical Shell Mills • Profile Only order number 3831819

catalogue number M1H63T5R75A27S90ED14C20

D1 D D6 L 63 27 60 75

Ap1 max 52,8

Z ZU 20 5

max ramp angle 2.0°

kg 1,06

max RPM 22000

Spare Parts

D1 63

insert screw MS2148PKG

Nm 2,3

Torx Plus driver DT9IP

pin ASPM07001802

socket-head cap screw MS1433

coolant nozzle screw MS2191C12

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.

order number 3400611 3400612

catalogue number MS2191C00 MS2191C06

A — 0,6

3400613 3400614

MS2191C08 MS2191C10

0,8 1,0

3400616 3400617

MS2191C12 MS2191C14

1,2 1,4

3400618 3400619

MS2191C16 MS2191C18

1,6 1,8

3400620

MS2191C20

2,0

catalogue number THW2M

drive size 2 MM

Shoulder Mills

Optional Coolant Nozzle Screw

Coolant Nozzle Key order number 1993552

NOTE: Check the Spare Parts table for the coolant hole size that is incorporated in the cutters. If you need an alternative, there are eight other variants to choose from to increase or decrease the pressure. Example: MS2191C12 is a 1,20mm (.047") hole. All coolant nozzles are interchangeable with the original that is supplied with the cutter. This gives flexibility with coolant flow.

www.kennametal.com

P35


Mill 1-14™ Helical Inserts Insert Selection Guide Light Machining Geometry Grade .E..GD KC725M .S..GE KCPK30 .E..GD KCPM20 .E..GD KC725M .S..GE KCPK30 .S..GD2 KC520M .S..GE KCPK30 .F..LDJ KC410M .F..LDJ KC410M .E..GD KC725M .S..GE KC725M .S..GD2 KC725M — —

Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1

General Purpose Geometry Grade .S..GE KC725M .S..GD2 KCPK30 .S..GE KCPM20 .S..GE KC725M .S..GD2 KCPK30 .E..HD KC520M .S..GD2 KCPK30 .F..LDJ KC410M .E..LDJ KC422M .S..GE KC725M .S..GD2 KC725M .E..HD KC725M — —

Heavy Machining Geometry Grade .S..GD2 KC725M .E..HD KCPK30 .E..HD KCPK30 .S..GD2 KC725M .E..HD KCPK30 .E..HD KCK15 .E..HD KCPK30 .F..LDJ KC410M .E..LDJ KC422M .S..GD2 KC725M .E..HD KC725M — — — —

Indexable Inserts

EDCT-E.LDJ

first choice alternate choice

Shoulder Mills

EDCT-F.LDJ

v v

v

v

v v v v

catalogue number EDCT140402PDFRLDJ EDCT140404PDFRLDJ

L1 17,46 17,46

W 8,49 8,49

S 4,50 4,50

BS 3,14 2,95

Rε 0,2 0,4

hm 0,02 0,02

cutting edges 2 2

EDCT140408PDFRLDJ EDCT140412PDFRLDJ

17,47 17,47

8,48 8,46

4,50 4,50

2,56 2,17

0,8 1,2

0,02 0,02

2 2

v

EDCT140416PDFRLDJ EDCT140431PDFRLDJ

17,49 17,50

8,45 8,40

4,50 4,50

1,77 0,26

1,6 3,1

0,02 0,02

2 2

v

EDCT140440PDFRLDJ

16,53

8,34

4,50

4,0

0,02

2

v

catalogue number EDCT140404PDERLDJ EDCT140408PDERLDJ

L1 17,46 17,47

W 8,49 8,48

S 4,50 4,50

BS 2,95 2,56

Rε 0,4 0,8

hm 0,03 0,03

cutting edges 2 2

EDCT140412PDERLDJ EDCT140416PDERLDJ

17,48 17,49

8,46 8,45

4,50 4,50

2,17 1,77

1,2 1,6

0,03 0,03

2 2

v

EDCT140424PDERLDJ EDCT140431PDERLDJ

17,50 17,50

8,42 8,40

4,50 4,50

0,99 0,26

2,4 3,1

0,03 0,03

2 2

v

EDCT140440PDERLDJ

16,53

8,34

4,50

4,0

0,03

2

v

EDCT-E.LDJ

P36

v v v

KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30

v

P M K N S H

v v

v

v

KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30

EDCT-F.LDJ

v v

v

v

www.kennametal.com


Mill 1-14™ Helical Indexable Inserts

EDCT-E.GD

first choice alternate choice

EDCT-LD

v

v

v

v v v v

catalogue number EDCT140404PDERLD EDCT140408PDERLD

LI 17,46 17,47

W 8,49 8,48

S 4,50 4,50

BS 2,95 2,56

Rε 0,4 0,8

hm 0,04 0,04

cutting edges 2 2

EDCT140412PDERLD EDCT140416PDERLD

17,48 17,49

8,46 8,45

4,50 4,50

2,17 1,77

1,2 1,6

0,04 0,04

2 2

v

EDCT140431PDERLD

17,50

8,40

4,50

0,26

3,1

0,04

2

v

catalogue number EDCT140404PDERGD EDCT140408PDERGD

LI 17,46 17,47

W 8,49 8,48

S 4,50 4,50

BS 2,95 2,56

Rε 0,4 0,8

hm 0,05 0,05

cutting edges 2 2

EDCT140412PDERGD EDCT140416PDERGD

17,48 17,49

8,46 8,45

4,50 4,50

2,17 1,77

1,2 1,6

0,05 0,05

2 2

v

EDCT140431PDERGD

17,50

8,40

4,50

0,26

3,1

0,05

2

v

v v

v

v

v

v

v

v v

Shoulder Mills

EDCT-E.GD

v v

v v

KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30

v

P M K N S H

KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30

EDCT-LD

www.kennametal.com

P37


Mill 1-14™ Helical Indexable Inserts

EDPT-S.GD2

first choice alternate choice

EDPT-E.HD catalogue number EDPT140404PDERHD EDPT140408PDERHD

LI 17,46 17,47

W 8,39 8,38

S 4,50 4,50

BS 2,95 2,56

Rε 0,4 0,8

hm 0,08 0,08

cutting edges 2 2

EDPT140412PDERHD EDPT140416PDERHD

17,48 17,49

8,36 8,36

4,50 4,50

2,16 1,77

1,2 1,6

0,08 0,08

EDPT140420PDERHD EDPT140424PDERHD

17,49 17,50

8,35 8,32

4,50 4,50

1,37 0,99

2,0 2,4

EDPT140431PDERHD EDPT140440PDERHD

17,51 16,53

8,30 8,26

4,50 4,50

0,26 —

3,1 4,0

Shoulder Mills

v

v

v v v v

v

v v v v

v

2 2

v v v v

v

v v v v

v

0,08 0,08

2 2

v v

v

v v

v

0,08 0,08

2 2

v v

v

v v

v

catalogue number EDPT140404PDSRGE EDPT140408PDSRGE

LI 17,43 17,44

W 8,20 8,17

S 4,45 4,45

BS 2,80 2,39

Rε 0,4 0,8

hm 0,14 0,14

cutting edges 2 2

EDPT140412PDSRGE EDPT140416PDSRGE

17,44 17,45

8,14 8,12

4,45 4,45

1,98 1,58

1,2 1,6

0,14 0,14

EDPT140431PDSRGE

17,46

8,07

4,45

0,13

3,1

catalogue number EDPT140408PDSRGD EDPT140412PDSRGD

LI 17,47 17,48

W 8,37 8,36

S 4,50 4,50

BS 2,55 2,17

EDPT140416PDSRGD

17,49

8,35

4,50

LI .688

W .330

S .177

v v

v v

v v

v v

2 2

v v

v

v v

v

0,14

2

v v

v v

Rε 0,8 1,2

hm 0,11 0,11

cutting edges 2 2

1,77

1,6

0,11

2

BS .103

Rε .031

hm .004

cutting edges 2

EDPT-S.GD

EDPT-S.GD2

P38

v v

v v v v

EDPT-S.GE

catalogue number EP1408SGD2

v v v

KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30

v

P M K N S H

KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30

EDPT-S.GD

KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30

EDPT-S.GE

v

v

v

v

v

v

v

v

v

KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30

EDPT-E.HD

v

v

v

www.kennametal.com


Mill 1-14™ Helical Recommended Starting Speeds and Feeds Recommended Starting Speeds [m/min]

— — — — — — — — — — — — 1215 1080 — — — — —

Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 1 H

260 220 200 180 150 130 170 155 115 — — — — — 35 35 45 60 —

KC410M

KC422M

— — — — — — — — — — — — 1080 995 — — — — —

— — — — — — — — — — — — 995 915 — — — — —

— — — — — — — — — — — — 1075 945 — — — — —

215 160 140 120 120 80 135 110 80 — — — — — 25 25 25 30 —

— — — — — — — — — 420 335 280 — — — — — — —

KC725M

— — — — — — — — — — — — 945 875 — — — — —

KC520M — — — — — — — — — — — — 875 760 — — — — —

— — — — — — — — — 270 210 175 — — — — — — —

— — — — — — — — — 340 275 230 — — — — — — —

550 340 310 230 275 190 225 205 160 360 285 240 — — — — — — —

KCK15

230 190 170 150 135 100 150 130 100 — — — — — 30 30 35 45 —

— — — — — — — — — 385 295 250 — — — — — — —

KC522M

— — — — — — — — — 245 190 160 — — — — — — —

— — — — — — — — — 215 175 145 — — — — — — —

330 275 255 225 185 165 205 185 140 230 180 150 — — 40 40 50 70 —

450 275 255 190 230 145 175 160 125 295 235 200 — — — — — — —

455 280 255 190 260 160 205 185 145 295 235 195 — — — — — — —

270 200 175 150 150 100 165 130 95 185 150 120 — — 25 25 25 35 —

285 240 215 185 170 125 180 160 120 205 160 135 — — 35 35 40 50 —

KCPM20

KCPK30

485 310 275 215 250 170 200 175 145 325 255 215 — — — — — — —

395 255 230 175 230 135 185 160 130 265 210 175 — — — — — — —

370 230 205 160 210 — 155 140 115 240 190 160 — — — — — — —

Shoulder Mills

Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H

NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.

Recommended Starting Feeds [mm]

Insert Geometry .F..LDJ .E..LDJ .E..LD .E..GD .S..GE .S..GD .S..GD2 .E..HD

0,08 0,08 0,09 0,12 0,17 0,17 0,17 0,17

10% 0,17 0,20 0,20 0,27 0,34 0,34 0,40 0,43

0,23 0,35 0,35 0,43 0,51 0,51 0,58 0,68

0,06 0,06 0,07 0,09 0,13 0,13 0,13 0,13

Light Machining

20% 0,13 0,15 0,15 0,20 0,26 0,26 0,30 0,32

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,18 0,06 0,11 0,15 0,05 0,26 0,06 0,13 0,23 0,05 0,26 0,06 0,13 0,23 0,05 0,32 0,08 0,18 0,28 0,07 0,38 0,11 0,22 0,33 0,10 0,38 0,11 0,22 0,33 0,10 0,43 0,11 0,26 0,38 0,10 0,51 0,11 0,28 0,44 0,10

40% 0,1 0,12 0,12 0,17 0,21 0,21 0,24 0,26

0,14 0,21 0,21 0,26 0,31 0,31 0,35 0,41

General Purpose

0,05 0,05 0,05 0,07 0,10 0,10 0,10 0,10

50–100% 0,10 0,12 0,12 0,16 0,21 0,21 0,24 0,25

0,14 0,21 0,21 0,26 0,30 0,30 0,35 0,41

Heavy Machining

Insert Geometry .F..LDJ .E..LDJ .E..LD .E..GD .S..GE .S..GD .S..GD2 .E..HD

NOTE: Use “Light Machining” values as starting feed rate.

www.kennametal.com

P39


Mill 1-14™ Helical Application Data Application Examples

ramp angle ramping

helical interpolation

shoulder cut

Shoulder Mills

DH min = Minimum blind hole diameter with helical interpolation DH1 max = Maximum blind hole diameter with flat bottom

Ø DH/DH1

insert style

cutting diameter

max ramp angle

max hole diameter (DH min)

max flat-bottom hole diameter (DHI max)

max diameter

Mill 1-14 Mill 1-14

32 40

5.4˚ 3.8˚

47,80 64,00

59,79 75,47

64 80

Mill 1-14 Mill 1-14

50 63

2.7˚ 1.9˚

83,96 109,93

96,05 121,47

100 126

Best Machining Practices

Contouring/Profiling Ae = up to 50% of cutter Ø. This can be used with or without coolant/air blast, depending on materials being machined.

P40

Slotting Full width cutting or profiling over 50% of the cutter Ø. It is suggested to use coolant or air blast to evacuate chips. If necessary, reduce coolant nozzle hole size, which adds more pressure, and the chip is forced out of the chip gash.

Ramping Only machine to the depth of the first insert. Observe the ramping angles given in the catalogue.

www.kennametal.com


Mill 1-14™ Helical Application Data

Slotting by Plunging Slot with the alternate side method, alternating the cuts from side to side. This will enable the cutter to move away from the material prior to moving back up in the Z-axis. The cutter will not be in contact with the workpiece. Follow the direction of the arrows. Move 3 axes simultaneously into the centre of the slot. Maximum step over 8mm (.315").

With multiple Z-axis passes, when the final depth is achieved, move straight back up in the Z-axis, then repeat at the next step over.

Inch Cutters

5

5

catalogue number M1H32J2R50B32S90ED14C4 M1H40J3R50B32S90ED14C6 M1H40J3R65B32S90ED14C9 M1H40J4R80B32S90ED14C12 M1H40J3R80B32S90ED14C12 M1H50T3R50A22S90ED14C6 M1H50T3R65A22S90ED14C9 M1H50J3R80B40S90ED14C12 M1H63T3R50A27S90ED14C6 M1H63T3R65A27S90ED14C9 M1H63T4R65A27S90ED14C12 M1H63T3R75A27S90ED14C12 M1H63T5R75A27S90ED14C20

order number 3742932 3743033 3743034 5085631 3743035 3743036 3743037 3743038 3743039 3743040 3743041 3743042 3831819

D1 32 40 40 40 40 50 50 63 63 63 63 63 63

ZU

M1HR125E14W125Z2L200C4 M1HR150E14W125Z3L200C6 M1HR150E14W125Z3L250C9 M1HR150E14W125Z3L300C12 M1HR200E14S075Z3L200C6 M1HR200E14S075Z3L250C9 M1HR200E14W150Z3L300C12 M1HR250E14S100Z3L200C6 M1HR250E14S100Z3L250C9 M1HR250E14S100Z4L250C12 M1HR250E14S100Z3L300C12 M1HR250E14S100Z5L300C20

3732889 3732890 3732891 3732892 3732933 3732934 3732935 3732936 3732937 3732938 3732939 3786638

1.25 1.50 1.50 1.50 2.00 2.00 2.00 2.50 2.50 2.50 2.50 2.50

Mtg.

2 3 3 4 3 3 3 3 3 3 4 3 5

Z 4 6 9 12 12 6 9 12 6 9 12 12 20

2 3 3 3 3 3 3 3 3 4 3 5

4 6 9 12 6 9 12 6 9 12 12 20

1

W W W W W S S W S S S S S

D 32 32 32 32 32 22 22 40 27 27 27 27 27

L2 50 50 65 80 80 — — 80 — — — — —

L 111 111 126 141 141 50 65 151 50 65 65 75 75

Ap1 max 27,8 27,6 40,8 40,8 54,0 27,3 40,4 53,5 27,0 39,9 39,9 52,8 52,8

max Ra 3 5,4º 3,8° 3,8° 3,8° 3,8° 2,7° 2,7° 1,9° 1,9° 1,9° 1,9° 1,9° 1,9°

max CR 4 2,4 2,4 2,4 2,5 2,4 2,4 2,4 2,4 1,6 1,6 1,6 1,6 1,6

max RPM 31100 28400 28400 28400 28400 24600 24600 24600 22000 22000 22000 22000 22000

W W W W S S W S S S S S

1.25 1.25 1.25 1.25 0.75 0.75 1.50 1.00 1.00 1.00 1.00 1.00

2.00 2.00 2.50 3.00 — — 3.00 — — — — —

4.28 4.28 4.78 5.28 2.00 2.50 5.69 2.00 2.50 2.50 3.00 3.00

1.09 1.09 1.61 2.13 1.07 1.59 2.10 1.06 1.57 1.57 2.07 2.07

5.4º 4.0º 4.0º 4.0º 2.6º 2.6º 2.6º 1.9º 1.9º 1.9º 1.9º 1.9º

0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.062 0.062 0.062 0.062

31100 28400 28400 28400 24600 24600 24600 22000 22000 22000 22000 22000

2

Shoulder Mills

Metric Cutters

LOIS™ Mill 1-14 Helical End Mills

Number of effective flutes. Mounting style: W = Weldon®; S = Shell mill. Max ramp angle when radial depth of cut exceeds 8mm (.31"). Max insert corner radius allowed in first row without cutter body modification. 5 Recommended for profiling applications only. 1 2 3 4

www.kennametal.com

P41


Mill 1-14™ Helical Application Data

Profile, Slot, and Ramp When taking a cut that equals up to 50% of the cutter diameter, you can operate without coolant, unless your material is coolant-dependent. When using more than 50% of the cutter diameter, there is a need to have coolant or an air blast through the nozzles. This will assist with chip evacuation. Please use the feed table when taking a small percentage of the cutter diameter. This will improve the volume of material removed. To achieve a superior surface finish on the base, adjust the feed to suit the finish required. When using this cutter for plunging, the maximum suggested step over is 3,30mm (.130"). Always try to move the cutter and insert away from the material when retracting in the Z-axis. This can be done when employing the alternate cut method (zig zag method). Use a 3-axis move to get all axes moving at the same time, suggest 0,25mm (.010"). When machining a conventional slot, you have to move straight up in the Z-axis.

Circular and Helical Interpolation External Radial width of cut (Ae)

Ae

When profiling around the external part of a component, it is important to increase the feed rate. This will maintain the chip thickness value. The programmed feed rate needs to be calculated at the cutter centerline. For external profiling, adjust the feed rate for feed at the cutter centerline. Increase the feed rate for external profiling. Cutter centerline

Internal Radial width of cut (Ae) Cutter centerline

Ae

When machining inside a component profile, the area of contact is larger. The feed rate needs to be slower and at the centerline.

Shoulder Mills

For internal profiling, adjust the feed rate for feed at the cutter centerline. This will effectively reduce the feed rate as the distance traveled is less than the peripheral distance.

Cutting Data Reference page P39 for both speed and feed data. Each insert has an average chip thickness value that will enable you to determine the feed per tooth. Please remember when using less than 50% of the cutter diameter, the feed rate will need to be increased. Failure to do so will result in premature insert failure. Running too slowly will reduce tool life.

Spare Parts Please make sure all the spare parts in the cutters are fully tightened prior to using the product. Shell mill cutters no longer have coolant grooved bolts. We now have adaptors that will enable the coolant to be fed through the adaptor pilot diameter.

True Through Coolant Shell Mill Adaptors

P42

www.kennametal.com


ERICKSON

Superior Gripping For bearing milling chucks when grip counts. ERICKSON — the industry name you can trust. • • • •

Heavy- and fine-milling applications. Great accuracy ≤5µm (.0002") at 3 x D and best gripping system. Pre-balanced to high specifications. Versatile as a collet chuck with the use of reduction sleeves.

Visit www.kennametal.com or contact your local Authorised Kennametal Distributor.

www.kennametal.com


Mill 1-18™ Primary Application Mill 1-18 is a versatile, functional cutter system for a range of cutting tasks. Mill 1-18 cutters can be used for profiling, slotting, ramping, helical interpolation, plunging, and other milling applications. It’s a single tool with multi-functional benefits. The Mill 1-18 inserts also are specially designed to add cutting versatility, especially for larger axial depths of cut. Results include significantly reduced cycle times and lower cutting forces.

Features and Benefits Features • Inserts for larger axial depth of cut. • Inserts radii up to 6,35mm (.250"). • Axial depth of cut up to 18mm (.708"). • Cutter diameters up to 160mm (8"). • Beyond™ grade technology.

Benefits • Slotting, profiling, ramping, helical interpolation, and plunging. • Angled screw for insert retention. • Insert geometries and grades for most workpiece materials.

P44

www.kennametal.com


Mill 1-18™ Indexable End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.

End Mills • Screw-On order number 3349690 3349691

catalogue number 25A02R035M12SED18 32A02R040M16SED18

D1 D DPM 25 21 12,5 32 29 17,0

G3X L2 WF M12 35 17 M16 40 22

Ap1 max 18,0 18,0

Z 2 2

max ramp angle 17.0° 10.5°

kg 0,07 0,17

max RPM 37380 32140

3349692 3349773

32A03R040M16SED18 40A03R040M16SED18

32 29 40 29

17,0 17,0

M16 40 22 M16 40 22

18,0 17,8

3 3

10.5° 7.5°

0,16 0,21

32140 28220

3349774

40A04R040M16SED18

40 29

17,0

M16 40 22

17,8

4

7.5°

0,20

28220

D1 25 32

insert screw MS2126 MS2126

Nm 4,0 4,0

Torx Plus driver DT15IP DT15IP

40

MS2126

4,0

DT15IP

Shoulder Mills

Spare Parts

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.

www.kennametal.com

P45


Mill 1-18™ Indexable End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.

End Mills • Weldon® Shank order number 2390446 2390448

catalogue number 25A02R044B25SED18 32A03R050B32SED18

D1 D 25 25 32 32

L 100 110

L2 44 50

Ap1 max 18,0 18,0

Z 2 3

max ramp angle 17.0° 10.5°

kg 0,29 0,54

max RPM 37380 32140

2417191 2390450

40A03R050B32SED18 40A04R050B32SED18

40 40

110 110

50 50

17,8 17,8

3 4

7.5° 7.5°

0,67 0,64

28220 28220

32 32

Shoulder Mills

Spare Parts

D1 25 32

insert screw MS2126 MS2126

Nm 4,0 4,0

Torx Plus wrench TTP15 TTP15

40

MS2126

4,0

TTP15

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.

P46

www.kennametal.com


Mill 1-18™ Indexable End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.

End Mills • Cylindrical Shank catalogue number 25A02R044A25SED18 25A02R044A25SED18-150

D1 D L L2 25 25 100 44 25 25 150 44

Ap1 max 18,0 17,9

Z 2 2

max ramp angle 17.0° 17.0°

kg 0,30 0,48

max RPM 37380 37380

2613785 3349689

25A02R050A25SED18-170 32A03R050A25SED18

25 25 170 50 32 25 107 50

18,0 18,0

2 3

17.0° 10.5°

0,55 0,39

37380 32140

2613788 3349686

32A02R050A32SED18-200 32A03R050A32SED18

32 32 200 50 32 32 110 50

18,0 18,0

2 3

10.5° 10.5°

1,11 0,55

32140 32140

2613786 2963874

32A03R050A32SED18-200 34A03R050A32SED18-250

32 32 200 50 34 32 250 50

18,0 17,9

3 3

10.5° 9.5°

1,09 1,42

32140 31210

3349687 2613789

40A03R050A32SED18 40A03R050A32SED18-200

40 32 110 50 40 32 200 50

17,8 17,8

3 3

7.5° 7.5°

0,68 1,22

28220 28220

2963875 3349688

40A03R050A32SED18-250 40A04R050A32SED18

40 32 250 50 40 32 110 50

17,9 17,8

3 4

7.5° 7.5°

1,47 0,65

28220 28220

2613787 2963876

40A04R050A32SED18-200 40A04R050A32SED18-250

40 32 200 50 40 32 250 50

17,8 17,9

4 4

7.5° 7.5°

1,19 1,47

28220 28220

Shoulder Mills

order number 3349685 2963873

Spare Parts

D1 25 32

insert screw MS2126 MS2126

Nm 4,0 4,0

Torx Plus driver DT15IP DT15IP

40

MS2126

4,0

DT15IP

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.

www.kennametal.com

P47


Mill 1-18™ Indexable Shell Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.

Shell Mills order number 2417185 2417183

catalogue number 50A04RS90ED18D 50A05RS90ED18D

D1 50 50

D 22 22

D4 — —

D6 45 45

L 40 40

Ap1 max 17,7 17,7

Z 4 5

max ramp angle 5.0° 5.0°

kg 0,28 0,28

max RPM 24890 24890

2417186 2390483

63A05RS90ED18D 63A06RS90ED18D

63 63

22 22

— —

50 50

40 40

17,6 17,6

5 6

4.0° 4.0°

0,51 0,50

21910 21910

2417187 2417184

80A06RS90ED18D 80A07RS90ED18D

80 80

27 27

— —

60 60

50 50

17,5 17,5

6 7

3.0° 3.0°

1,03 1,07

19270 19270

2417188 2390485

100A07RS90ED18D 100A08RS90ED18D

100 100

32 32

— —

80 80

50 50

17,5 17,5

7 8

2.0° 2.0°

1,77 1,86

17120 17120

2417189 2390486

125B08RS90ED18D 125B09RS90ED18D

125 125

40 40

— —

90 90

63 63

17,5 17,5

8 9

1.5° 1.5°

3,08 3,24

15230 15230

2417190 2390487

160C10RS90ED18D 160C12RS90ED18D

160 160

40 40

66,7 66,7

100 63 100 63

17,5 17,5

10 12

1.2° 1.2°

4,15 4,46

13400 13400

Shoulder Mills

Spare Parts

D1 50 63

insert screw MS2126 MS2126

Nm 4,0 4,0

Torx Plus wrench TTP15 TTP15

mounting screw — —

mounting screw 129.025 129.025

coolant cap — —

mill cutter lock screw — —

80 100

MS2126 MS2126

4,0 4,0

TTP15 TTP15

MS2038 MS1254

— —

470.233 —

— —

125 160

MS2126 MS2126

4,0 4,0

TTP15 TTP15

— —

— —

470.232 470.233

420.200 420.200

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.

P48

www.kennametal.com


Check the Kennametal website!

Indexable Milling Visit http://www.kennametal.com/milling/ to browse our electronic catalogue any time you’re looking for Kennametal’s best tooling solutions. It’s fast, free, and always available. The online e-catalogue is updated weekly with products and solutions for milling, turning, holemaking, and tooling systems applications.

P49


Mill 1-18™ Indexable Shell Mills • Japanese Industry Standards (JIS) have metric cutter diameters with inch bore sizes. • Aggressive ramping rates. • Generates superior surface finish. • Mill 90° walls. • High RPM capabilities.

Shell Mill • JIS D order number 2963877 2963882

catalogue number 80A06RS90ED18D-J 80A07RS90ED18D-J

D1 80 80

mm 25,40 25,40

in 1.000 1.000

D6 L 54 50 54 50

Ap1 max 18,0 18,0

Z 6 7

max ramp angle 3.0° 3.0°

kg 0,93 0,91

max RPM 19270 19270

2963878 2963904

100B07RS90ED18D-J 100B08RS90ED18D-J

100 100

31,75 31,75

1.250 1.250

64 50 64 50

18,0 18,0

7 8

2.0° 2.0°

1,24 1,22

17120 17120

2963880 2963906

125B08RS90ED18D-J 125B09RS90ED18D-J

125 125

38,10 38,10

1.500 1.500

84 63 84 63

18,0 18,0

8 9

1.5° 1.5°

2,56 2,57

15230 15230

2963881 2963907

160B10RS90ED18D-J 160B12RS90ED18D-J

160 160

50,80 50,80

2.000 2.000

104 63 104 63

18,0 18,0

10 12

1.2° 1.2°

4,17 4,17

13400 13400

Shoulder Mills

Spare Parts

D1 80 100

insert screw MS2126 MS2126

Nm 4,0 4,0

Torx Plus wrench TTP15 TTP15

mounting screw — MS1297

125 160

MS2126 MS2126

4,0 4,0

TTP15 TTP15

MS1297 MS1297

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.

P50

www.kennametal.com


Mill 1-18™ Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1

Light Machining Geometry Grade .E..GD KC725M .S..GE KCPK30 .E..HD KCPK30 .E..GD KC725M .E..GD KC725M .E..GD KC520M .E..GD KCPK30 .F..LDJ KC410M .F..LDJ KC410M .E..LD KC522M .E..LD KC522M .E..HD KC725M .S..GE KCPM20

General Purpose Geometry Grade .E..HD KC725M .E..HD KCPK30 .S..GD KCPK30 .E..HD KC725M .E..HD KC725M .S..GD KCK15 .S..GD KCPK30 .E..LDJ KC422M .F..LDJ KC410M .E..HD KC725M .E..HD KC725M .S..GE KC725M .S..GE KCPM20

Heavy Machining Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..GD KCPK30 .S..GD KC725M .S..GE KC725M .E..HD KCPK30 .E..HD KCPK30 .E..LD KC522M .E..LDJ KC422M .S..GE KC725M .S..GE KC725M — — — —

Indexable Inserts

EDCT-F.LDJ

alternate choice

EDCT-F.LDJ

v

v

v v v v v

catalogue number EDCT180504PDFRLDJ EDCT180508PDFRLDJ

LI 21,75 21,76

W 10,98 10,97

S 5,50 5,50

BS 3,07 2,69

Rε 0,4 0,8

hm 0,02 0,02

cutting edges 2 2

EDCT180512PDFRLDJ EDCT180516PDFRLDJ

21,77 21,78

10,97 10,96

5,50 5,50

2,29 1,90

1,2 1,6

0,02 0,02

2 2

v

EDCT180520PDFRLDJ EDCT180524PDFRLDJ

21,79 21,79

10,95 10,93

5,50 5,50

1,49 1,11

2,0 2,4

0,02 0,02

2 2

v

EDCT180532PDFRLDJ EDCT180540PDFRLDJ

21,79 20,78

10,91 10,87

5,50 5,50

0,32 —

3,2 4,0

0,02 0,02

2 2

v

EDCT180548PDFRLDJ EDCT180550PDFRLDJ

20,20 19,95

10,83 10,81

5,50 5,50

— —

4,8 5,0

0,02 0,02

2 2

v

EDCT180564PDFRLDJ

18,72

10,73

5,50

6,4

0,02

2

v

www.kennametal.com

v v

v v

v

v

v

v

P51

Shoulder Mills

first choice

v v v v

KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30

v

P M K N S H


Mill 1-18™ Inserts Insert Selection Guide Light Machining Geometry Grade .E..GD KC725M .S..GE KCPK30 .E..HD KCPK30 .E..GD KC725M .E..GD KC725M .E..GD KC520M .E..GD KCPK30 .F..LDJ KC410M .F..LDJ KC410M .E..LD KC522M .E..LD KC522M .E..HD KC725M .S..GE KCPM20

Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1

General Purpose Geometry Grade .E..HD KC725M .E..HD KCPK30 .S..GD KCPK30 .E..HD KC725M .E..HD KC725M .S..GD KCK15 .S..GD KCPK30 .E..LDJ KC422M .F..LDJ KC410M .E..HD KC725M .E..HD KC725M .S..GE KC725M .S..GE KCPM20

Heavy Machining Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..GD KCPK30 .S..GD KC725M .S..GE KC725M .E..HD KCPK30 .E..HD KCPK30 .E..LD KC522M .E..LDJ KC422M .S..GE KC725M .S..GE KC725M — — — —

Indexable Inserts

EDCT-LD

EDCT-E.GD

v

P M K N S H

first choice alternate choice

v

v v v

L1 21,76 21,77

W 10,97 10,97

S 5,50 5,50

BS 2,69 2,29

Rε 0,8 1,2

hm 0,03 0,03

cutting edges 2 2

EDCT180516PDERLDJ EDCT180524PDERLDJ

21,78 21,79

10,96 10,93

5,50 5,50

1,90 1,11

1,6 2,4

0,03 0,03

2 2

v

EDCT180532PDERLDJ EDCT180540PDERLDJ

21,79 20,78

10,91 10,87

5,50 5,50

0,32 —

3,2 4,0

0,03 0,03

2 2

v

EDCT180548PDERLDJ EDCT180564PDERLDJ

20,20 18,72

10,83 10,73

5,50 5,50

— —

4,8 6,4

0,03 0,03

2 2

v

catalogue number EDCT180508PDERLD EDCT180516PDERLD

L1 21,76 21,78

W 10,97 10,96

S 5,50 5,50

BS 2,69 1,90

Rε 0,8 1,6

hm 0,05 0,05

cutting edges 2 2

EDCT180532PDERLD EDCT180540PDERLD

21,79 20,78

10,91 10,87

5,50 5,50

0,32 —

3,2 4,0

0,05 0,05

2 2

v

EDCT180548PDERLD EDCT180564PDERLD

20,20 18,72

10,83 10,73

5,50 5,50

— —

4,8 6,4

0,05 0,05

2 2

v

catalogue number EDCT180504PDERGD EDCT180508PDERGD

L1 21,75 21,76

W 10,98 10,97

S 5,50 5,50

BS 3,07 2,69

Rε 0,4 0,8

hm 0,09 0,09

cutting edges 2 2

EDCT180512PDERGD

21,77

10,97

5,50

2,29

1,2

0,09

2

EDCT-E.GD

P52

v v v

catalogue number EDCT180508PDERLDJ EDCT180512PDERLDJ

v v

v

v

v

KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30

EDCT-LD

v v

v v

v

v

KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30

Shoulder Mills

EDCT-E.LDJ

v v v v

KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30

EDCT-E.LDJ

v v

v

v

www.kennametal.com


Mill 1-18™ Indexable Inserts

EDPT-S.GD

v

P M K N S H

first choice alternate choice

EDPT-E.GD

v

v

v

v v v v v

catalogue number EDPT180508PDERGD EDPT180512PDERGD

L1 21,76 21,77

W 10,97 11,00

S 5,50 5,50

BS 2,69 2,29

Rε 0,8 1,2

hm 0,09 0,09

cutting edges 2 2

EDPT180516PDERGD EDPT180524PDERGD

21,78 21,79

10,94 10,93

5,50 5,50

1,90 1,11

1,6 2,4

0,09 0,09

2 2

v v v v

EDPT180532PDERGD EDPT180548PDERGD

21,79 20,20

10,91 10,83

5,50 5,50

0,32 —

3,2 4,8

0,09 0,09

2 2

v v v v

EDPT180564PDERGD

18,79

10,73

5,50

6,4

0,09

2

v v v

catalogue number EDPT180508PDERHD EDPT180512PDERHD

L1 21,77 21,77

W 10,89 10,88

S 5,50 5,50

BS 2,69 2,29

Rε 0,8 1,2

hm 0,08 0,08

cutting edges 2 2

EDPT180516PDERHD EDPT180532PDERHD

21,78 21,79

10,87 10,83

5,50 5,50

1,90 0,31

1,6 3,2

0,08 0,08

EDPT180540PDERHD EDPT180548PDERHD

20,92 20,16

10,77 10,75

5,50 5,50

— —

4,0 4,8

EDPT180564PDERHD

18,79

10,66

5,50

catalogue number EDPT180508PDSRGE EDPT180512PDSRGE

L1 21,73 21,77

W 10,70 10,68

S 5,45 5,45

EDPT180516PDSRGE EDPT180532PDSRGE

21,74 21,75

10,66 10,62

catalogue number EDPT180508PDSRGD EDPT180512PDSRGD

L1 21,76 21,77

EDPT180516PDSRGD EDPT180532PDSRGD EDPT180548PDSRGD EDPT180564PDSRGD

v v

v

v v

v v

v v v v

v

v

v

2 2

v

v

v

v

0,08 0,08

2 2

v

v

v

v

6,4

0,08

2

v

v

BS 2,42 2,00

Rε 0,8 1,2

hm 0,14 0,14

cutting edges 2 2

5,45 5,45

1,59 0,07

1,6 3,2

0,14 0,14

2 2

W 10,90 10,89

S 5,50 5,50

BS 2,69 2,29

Rε 0,8 1,2

hm 0,15 0,15

cutting edges 2 2

21,78 21,79

10,88 10,83

5,50 5,50

1,90 0,32

1,6 3,2

0,15 0,15

2 2

v v

v

v

v

20,20 18,77

10,75 10,64

5,49 5,50

— —

4,8 6,4

0,13 0,13

2 2

v

EDPT-S.GD

KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30

v

EDPT-S.GE

www.kennametal.com

v

KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30

EDPT-E.HD

v v

v v v

v

v

v v

v

v

v v

v

v

v v

v

v

v v

v v

v

v v

v

v

P53

Shoulder Mills

EDPT-S.GE

KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30

EDPT-E.HD

KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30

EDPT-E.GD


Mill 1-18™ Recommended Starting Speeds and Feeds

Shoulder Mills

Recommended Starting Speeds [m/min] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H

— — — — — — — — — — — — 1215 1080 — — — — —

Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H

260 220 200 180 150 130 170 155 115 — — — — — 35 35 45 60 —

KC410M — — — — — — — — — — — — 1080 995 — — — — —

KC422M — — — — — — — — — — — — 995 915 — — — — —

— — — — — — — — — — — — 1075 945 — — — — —

— — — — — — — — — — — — 945 875 — — — — —

KC725M

KC520M — — — — — — — — — — — — 875 760 — — — — —

— — — — — — — — — 270 210 175 — — — — — — —

— — — — — — — — — 245 190 160 — — — — — — —

KC522M — — — — — — — — — 215 175 145 — — — — — — —

KCK15 215 160 140 120 120 80 135

230 190 170 150 135 100 150 130 100 — — — — — 30 30 35 45 —

110 80 — — — — — 25 25 25 30 —

— — — — — — — — — 420 335 280 — — — — — — —

— — — — — — — — — 385 295 250 — — — — — — —

330 275 255 225 185 165 205 185 140 230 180 150 — — 40 40 50 70 120

KC525M 270 200 175 150 150 100 165 130 95 185 150 120 — — 25 25 25 35 70

285 240 215 185 170 125 180 160 120 205 160 135 — — 35 35 40 50 90

220 180 160 140 150 130 150 130 90 — — — — — 60 60 50 60 —

KCPM20 — — — — — — — — — 340 275 230 — — — — — —

550 340 310 230 275 190 225 205 160 360 285 240 — — — — — — 140

200 160 150 130 140 120 140 120 80 — — — — — 55 55 45 50 —

180 150 140 120 130 110 130 110 70 — — — — — 50 50 40 40 —

KCPK30 450 275 255 190 230 145 175 160 125 295 235 200 — — — — — — 95

485 310 275 215 250 170 200 175 145 325 255 215 — — — — — — 115

455 280 255 190 260 160 205 185 145 295 235 195 — — — — — — —

395 255 230 175 230 135 185 160 130 265 210 175 — — — — — — —

370 230 205 160 210 — 155 140 115 240 190 160 — — — — — — —

NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.

Recommended Starting Feeds [mm]

Insert Geometry .F..LDJ .E..LDJ .E..LD .E..GD .S..GE .S..GD .E..HD

0,08 0,08 0,12 0,17 0,17 0,17 0,17

10% 0,17 0,2 0,27 0,3 0,34 0,38 0,43

0,23 0,35 0,47 0,52 0,57 0,64 0,68

0,06 0,06 0,09 0,13 0,13 0,13 0,13

Light Machining

20% 0,13 0,15 0,20 0,22 0,26 0,29 0,32

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,18 0,06 0,11 0,15 0,05 0,26 0,06 0,13 0,23 0,05 0,35 0,08 0,18 0,31 0,07 0,39 0,11 0,19 0,34 0,10 0,43 0,11 0,22 0,37 0,10 0,48 0,11 0,25 0,41 0,10 0,51 0,11 0,28 0,44 0,10

40% 0,10 0,12 0,17 0,18 0,21 0,23 0,26

0,14 0,21 0,29 0,32 0,35 0,39 0,41

General Purpose

0,05 0,05 0,07 0,10 0,10 0,10 0,10

50–100% 0,10 0,12 0,16 0,18 0,21 0,23 0,25

0,14 0,21 0,28 0,31 0,34 0,38 0,41

Heavy Machining

Insert Geometry .F..LDJ .E..LDJ .E..LD .E..GD .S..GE .S..GD .E..HD

NOTE: Use “Light Machining” values as starting feed rate.

P54

www.kennametal.com


Mill 1-18™ Application Data Application Examples

ramp angle ramping

helical interpolation

shoulder cut

DH min = Minimum blind hole diameter with helical interpolation DH1 max = Maximum blind hole diameter with flat bottom

insert style Mill-1, 18mm Mill-1, 18mm Mill-1, 18mm Mill-1, 18mm Mill-1, 18mm Mill-1, 18mm Mill-1, 18mm Mill-1, 18mm Mill-1, 18mm

cutting diameter 25 32 40 50 63 80 100 125 160

max ramp angle 17˚ 11˚ 8˚ 5˚ 4˚ 3˚ 2˚ 2˚ 1˚

min hole diameter (DH min) 29,24 42,98 58,92 78,88 104,86 139,02 179,00 228,98 298,98

max flat-bottom hole diameter (DH1 max) 45,84 59,84 75,84 95,84 121,84 156,5 196,5 246,5 316,5

Ø DH/DH1

max diameter (no flat bottom) 50 64 80 100 126 160 200 250 320

Shoulder Mills

NOTE: Max ramp angle decreases as nose radius increases.

www.kennametal.com

P55


Mill 1-25™ Primary Application Also known as Mill1 Max, the Mill 1-25 cutter is made specifically for aluminium machining but is also useful when machining cast iron. High-Feed capabilities enable routing applications with an axial depth of cut of up to 25mm (.98").

Features and Benefits Functions • Strong, thick inserts over 5,2mm (.200") thick. • Axial depth of cut up to 25mm (.98"). • Cylindrical, monoblock/HSK63A, and shell mills.

Benefits • Made for machining aluminium, but also useful for machining cast iron. • High-Feed capability for routing applications. • Balanced-by-design — if running over 10,000 RPM, balance the cutter assembly.

P56


Mill 1-25™ Indexable End Mills • For aluminium machining. • High-speed capability. • Insert screws should be changed when inserts are changed.

End Mills • Cylindrical Shank order number 2649569 2479504

catalogue number 40A02R50A32SKE25 40A02R80A32SKE25

D1 40 40

D 32 32

L 111 141

L2 50 80

Ap1 max 25,0 25,0

Z 2 2

max ramp angle 15.0° 15.0°

kg 0,61 0,86

max RPM 24300 24300

2649571 2500741

50A02R100A32SKE25 50A03R80A32SKE25

50 50

32 32

161 141

100 80

24,9 24,9

2 3

10.0° 10.0°

1,43 1,10

20600 20600

2649572

50A03R100A32SKE25

50

32

161

100

24,9

3

10.0°

1,39

20600

Spare Parts

insert screw MS1374 MS1374

Nm 3,9 3,9

Torx driver DT15 DT15

Shoulder Mills

D1 40 50

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.

www.kennametal.com

P57


Mill 1-25™ Indexable Shell Mills • For aluminium machining. • High-speed capability. • Insert screws should be changed when inserts are changed.

Shell Mills order number 2878139 2954527

catalogue number 52A02RS90KE25 63A02RS90KE25

D1 52 63

D 22 22

D6 49 50

L 58 55

Ap1 max 24,8 24,7

Z 2 2

max ramp angle 9.5° 7.0°

kg 0,50 0,69

max RPM 20000 17600

2954528 2954529

63A03RS90KE25 100B04RS90KE25

63 100

22 32

50 78

55 60

24,7 24,7

3 4

7.0° 3.5°

0,59 1,73

17600 13200

Shoulder Mills

Spare Parts

D1 52 63

insert screw MS1374 MS1374

Nm 3,9 3,9

Torx driver DT15 DT15

socket-head cap screw with coolant groove MS1235CG MS1242CG

coolant lock screw assembly — —

100

MS1374

3,9

DT15

MS2188C

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.

P58

www.kennametal.com


Carbide Recycling Help preserve and protect our planet! It’s easy for your company to be environmentally conscious with the Kennametal Carbide Recycling Program. By sending us your used carbide tools, you help preserve and protect the environment and ensure that these products are recycled responsibly. Kennametal accepts any coated or non-coated carbide items, including inserts, drills, reamers, and taps.

By using the Kennametal Carbide Recycling Program, you will receive: • A partner who cares about a sustainable environment. • Easy-to-use web portal to value your used carbide. • Access to our popular Green Box™ options for carbide collection. • Systematic and efficient disposal of carbide materials. • Improved profitability.

Program is not currently available in all geographical areas. For more information, please visit www.kennametal.com/carbiderecycling.


Mill 1-25™ Indexable End Mills • For aluminium machining. • High-speed capability. • All integral shank tools are balanced to G2.5 at 10.000 RPM. • Insert screws should be changed when inserts are changed.

Monoblocks • HSK63A order number 2880434 2880435

catalogue number 40A02R110S63SKE25 40A02R140S63SKE25

shank taper HSK63A HSK63A

D1 L L1 40 142 110 40 172 140

L2 77,65 114,00

Ap1 max 25,0 24,9

Z 2 2

max ramp angle 15.0° 15.0°

kg 1,17 1,17

max RPM 24300 24300

2880436 2880438

50A02R110S63SKE25 50A03R110S63SKE25

HSK63A HSK63A

50 142 110 50 142 110

84,00 84,00

24,9 24,9

2 3

10.0° 10.0°

1,51 1,44

20600 20600

2880437 2880439

50A02R140S63SKE25 50A03R140S63SKE25

HSK63A HSK63A

50 172 140 50 172 140

114,00 114,00

25,0 24,9

2 3

10.0° 10.0°

1,91 1,81

20600 20600

Shoulder Mills

Spare Parts

D1 40 50

insert screw MS1374 MS1374

Nm 3,9 3,9

Torx driver DT15 DT15

balancing screw KUAM27 KUAM27

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.

P60

www.kennametal.com


Mill 1-25™ Inserts Insert Selection Guide Light Machining Geometry Grade — — — — — — — — — — — — — —

Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1

.F..LNJ .E..LDJ — — — —

General Purpose Geometry Grade — — — — — — — — — — — — — —

K313 KC410M — — — —

.E..LDJ .E..LDJ — — — —

Heavy Machining Geometry Grade — — — — — — — — — — — — — — .E..LDJ .E..LDJ — — — —

KC410M KC410M — — — —

KC410M KC410M — — — —

Indexable Inserts • KE...25L5

KEGT-LDJ2

first choice alternate choice

KEGT-LDJ

v

catalogue number KEGT25L508PEERLDJ KEGT25L512PEERLDJ

LI 31,47 31,47

W 14,60 14,60

S 5,21 5,21

BS 5,34 4,94

Rε 0,8 1,2

hm 0,03 0,03

cutting edges 2 2

KEGT25L516PEERLDJ KEGT25L520PEERLDJ

31,47 31,47

14,60 14,60

5,21 5,21

4,55 4,15

1,6 2,0

0,03 0,03

2 2

v

KEGT25L524PEERLDJ KEGT25L531PEERLDJ

31,47 31,47

14,60 14,60

5,21 5,21

3,78 3,06

2,4 3,1

0,03 0,03

2 2

v

KEGT25L540PEERLDJ KEGT25L547PEERLDJ

31,47 31,47

14,60 14,60

5,21 5,21

2,16 1,40

4,0 4,8

0,03 0,03

2 2

v

KEGT25L550PEERLDJ KEGT25L560PEERLDJ

31,47 31,47

14,60 14,60

5,21 5,21

1,14 0,13

5,0 6,0

0,03 0,03

2 2

v

KEGT25L564PEERLDJ

29,99

14,60

5,21

6,4

0,03

2

v

catalogue number KEGT25L508PEERLDJ2

www.kennametal.com

LI 31,39

W 14,59

S 5,21

BS 7,30

Rε 0,8

hm —

cutting edges 2

v

v

v

v

v

KC410M

KEGT-LDJ2

v

v

P61

Shoulder Mills

v

P M K N S H

KC410M

KEGT-LDJ


Mill 1-25™ Recommended Starting Speeds and Feeds Recommended Starting Speeds [m/min] Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1

KC410M — — — — — — — — — — — — 1215 1080 — — — — —

K313 — — — — — — — — — — — — 995 915 — — — — —

— — — — — — — — — — — 1080 995 — — — — —

— — — — — — — — — 190 — — 795 — — — — — —

— — — — — — — — — 170 — — 695 — — — — — —

— — — — — — — — — 150 — — 600 — — — — — —

NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.

Recommended Starting Feeds [mm]

Insert Geometry .F..LNJ .E..LDJ

0,08 0,08

10% 0,33 0,43

0,67 0,77

0,06 0,06

Light Machining

20% 0,25 0,32

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,50 0,06 0,22 0,44 0,05 0,57 0,06 0,28 0,50 0,05

40% 0,20 0,26

0,41 0,47

General Purpose

50–100% 0,05 0,20 0,40 0,05 0,25 0,46

Heavy Machining

Insert Geometry .F..LNJ .E..LDJ

Shoulder Mills

NOTE: Use “Light Machining” values as starting feed rate.

P62

www.kennametal.com


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