Sam Allen Boat Steering Ultraflex by Myboatingshop.com

Ultraflex Steering & Controls

Ultraflex Group has over 70 years experience in manufacturing the highest quality and most innovative steering and control systems. Based in Italy and distributed worldwide, Ultraflex has a reputation as an industry leader. Their quality management system involves all the company resources & processes starting from the design, in order to * Assure product quality to the customer * Set up the actions to maintain and improve the quality standards constantly * Pursue a continuous process improvement to meet the market needs * Constantly test the products to verify their conformity with the EEC 94/25 and ABYC (American Boat and Yacht Council) requirements. Products include mechanical steering systems, hydraulic steering for outboards, inboards and sterndrives, control boxes and cables, and an extensive range of steering wheels. All Ultraflex steering and control products meet CE and ABYC requirements. From 4m to 20m vessels, Ultraflex is used by some of Australiaâ&#x20AC;&#x2122;s leading boatbuilders. ULTRAFLEX GUARANTEE Conditions & Exclusions Ultraflex products are guaranteed against defects in material or workmanship for a period of two years following the date of manufacture. If the Ultraflex products are installed and used on commercial boats the guarantee is limited to one year following the date of manufacture.

For more information on any Ultraflex products in this catalogue contact

Sam Allen Wholesale Exclusive East Coast Distributor

385 Thynne Road Morningside Qld 4170 Ph 07 3902 7222 Fax 07 3899 1079 www.samallen.com.au

Ultraflex Steering & Controls

THERMOPLASTIC ANTI-SHOCK ANTIGUA SOFT GRIP 83790

Part No. 83790 83792 83794 83795 83798 83799

83794

Description V60B Black/Black Spokes V60G Grey/Grey Spokes V60 Beige/Beige Spokes V60BRC Black/Black Spokes/Burl Wood Cap V61BR Burl Wood Grip/Black Spokes V61S/B Silver Grip/Black Spokes

83798

Diameter 350mm (13.8”) 350mm (13.8”) 350mm (13.8”) 350mm (13.8”) 350mm (13.8”) 350mm (13.8”)

83799

All Antigua steering wheels are provided with an exclusive patented hub that easily allows the steering wheel to always be aligned properly. They have a Standard 3/4" Taper and meet with ABYC Standards. EXCLUSIVE PATENTED HUB

THERMOPLASTIC ANTI-SHOCK with SOFT GRIP

THERMOPLASTIC ANTI-SHOCK with HARD GRIP

Standard 3/4" Taper. Hub included. Meets with ABYC Standards

83735

83725

83736

83720

83737

Part No. 83735 83736 83737 83740

83740

Description V38 Black Grip/Black Spokes V38G/W Grey Grip/White Spokes V38G/B Grey Grip/Black Spokes V40 Black Grip/Black Spokes

83742

Diameter 350mm (13.8”) 350mm (13.8”) 350mm (13.8”) 350mm (13.8”)

83746

83730

Part No. 83720 83721 83725 83730 83732

Description V32N steering wheel Black Cap to suit 83720 V32B steering wheel V33N steering wheel V33G steering wheel

STROMBOLI POLYURETHANE GRIP Black with Silver spokes Diameter 350mm (13.8”) Standard 3/4" taper Hub included

83742 83746

V40G Grey Grip/Grey Spokes V45 Black

350mm (13.8”) 280mm (11”)

Part No. 83775

83732

Colour Black (V32) White Black Grey

Diameter 335mm (13.2”) 335mm (13.2”) 342mm (13.4”) 342mm (13.4”)

Ultraflex Steering & Controls

CORSICA CARBON GRIP

CORSICA SILVER GRIP

Hub included. Standard 3/4" taper Meets with ABYC Standards

Part No. Description 83760 Corsica black carbon grip with black spokes

CORSICA SOFT GRIP

Hub included. Standard 3/4" taper Meets with ABYC Standards

Diameter 350mm (13.8”)

83755

Hub included. Standard 3/4" taper Meets with ABYC Standards

Part No. 83755SS

Description Silver Painted grip with silver spokes

Diameter 350mm (13.8”)

CORSICA BURL WOOD GRIP Hub included. Standard 3/4" taper Meets with ABYC Standards

Part No. Description Diameter 83755WS Wood soft grip/silver spokes 350mm (13.8”) 83755BB

83755N

LIDO CAYMAN SKIN GRIP Hub included. Standard 3/4" taper Meets with ABYC Standards Part No. 83755 83755BB 83755W

Description Black soft grip/silver spokes Black soft grip/black spokes White soft grip/silver spokes

Diameter 350mm (13.8”) 350mm (13.8”) 350mm (13.8”)

Part No. Description 83800 Soft Black Grip/Silver Spokes

SPARGI SOFT GRIP

SPARGI CARBON INSERTS

Silver grip with silver spokes and black grip inserts on each side Diameter 350mm (13.8”) Standard 3/4" taper

Black spokes with black carbon inserts Diameter 350mm (13.8”) Standard 3/4" taper Hub included

Part No. 83802SS

Part No. 83802

RIVIERA STEERING WHEEL Black with black spokes Diameter 350mm (13.8”) Standard 3/4" taper Part No. 83723

Diameter 350mm (13.8”)

VULCANO SOFT GRIP Hub included. Standard 3/4" taper. Meets with ABYC Standards Black/silver spokes Diameter 350mm (13.8”) Part No. 83761

Ultraflex Steering & Controls

NISIDA SOFT GRIP Hub included. Standard 3/4" taper. Meets with ABYC Standards

83765

83770

SALINA MAHOGANY GRIP Genuine mahogany timber with chrome spokes and mahogany centre Diameter 360mm (14.1”) Standard 3/4" taper Hub included Part No. 83756

ALICUDI MAHOGANY GRIP Part No. Description 83765 Nisida black grip/black spokes 83770 Nisida black grip/silver spokes

Diameter 350mm (13.8”) 350mm (13.8”)

Genuine mahogany timber with chrome spokes. Diameter 350mm (13.8”) Standard 3/4" taper Hub included Part No. 83749

PALMARIA POLYURETHANE SOFT TOUCH GRIP

LAMPEDUSA MAHOGANY GRIP

Black grip/black inserts Diameter 350mm (13.8”) Standard 3/4" taper Hub included

Genuine mahogany timber with soft two tone grey spokes. Diameter 360mm (14.1”) Standard 3/4" taper Hub included

Part No. 83776

Part No. 83757

FILICUDI MAHOGANY GRIP Black grip/blue inserts Diameter 350mm (13.8”) Standard 3/4" taper Hub included

Genuine mahogany timber with Chrome spokes. Diameter 360mm (14.1”) Standard 3/4" taper. Hub included

Part No. 83777

Part No. 83750

Black grip/red inserts Diameter 350mm (13.8”) Standard 3/4" taper Hub included Part No. 83778

CAPRI WOOD GRIP Wood grip with silver spokes. Diameter 320mm (12.6”) Standard 3/4" taper. Hub included. Part No. 83753

3 SPOKE SPORTS WHEELS MAHOGANY WOOD GRIP Mahogany 6 spoke wheel with silver spokes Diameter 550mm (21.6”) Standard 3/4" taper Part No. 83710

83744

Part No. Description 83739 Black grip/black spokes 83744 Black grip/black spokes

83739

Diameter 355mm (14”) 310mm (12”)

Ultraflex Steering & Controls

S/S WHEEL SOFT BLACK GRIP

V52 NON MAGNETIC S/S WHEEL 320mm (12.6”) stainless steel centre with Polyurethans grip. Hub included. Standard 3/4 taper.

20 degree dish 3/4” Tapered shaft Diameter 380mm (15”) Part No.

62200

S/S STEERING WHEELS Screwed and welded high quality stainless steel wheels with or without center hub.

Part No. 83701B 83701W 83701G

Black grip White grip Grey grip

NON MAGNETIC STAINLESS STEERING WHEELS

Elliptical outer ring for comfortable grip. Ranging in diameter from 330mm to 600mm All wheels come with centre hub and cap.

Part No. 62106 62109 62104 62112 62105 62107 62110 62114 62117

Diameter 16” (390mm) 18” (450mm) 13” (330mm) 20” (500mm) 16” (390mm) 16” (390mm) 18” (450mm) 20” (500mm) 24” (600mm)

Shaft 3/4” Tapered 3/4” Tapered 3/4” Tapered 3/4” Tapered 3/4” Tapered 3/4” Tapered 3/4” Tapered 3/4” Tapered 3/4” Tapered

Dish 10 degree 10 degree 20 degree 20 degree 25 degree Flat, no dish Flat, no dish Flat, no dish Flat, no dish

Part No. 62115 62116 62118 62120 62128 62129

Diameter 20” (500mm) 24” (600mm) 28” (700mm) 30” (750mm) 40” (1010mm) 42” (1060mm)

Shaft 1” Parallel 1” Parallel 1” Parallel 1” Parallel 1” Parallel 1” Parallel

Dish Flat, no dish Flat, no dish Flat, no dish Flat, no dish Flat, no dish Flat, no dish

STAINLESS STEEL WHEELS with Grip 62096 & 62098

62100 &

450mm (15.7”) with MAHOGANY GRIP Part No. 83708 Mahogany grip with S/S spokes and mahogany & S/S centre cap. Standard 3/4 taper.

CAST 316G S/S WITH GRIP & KNOB Highly polished cast 316G stainless steel. 3/4” taper 390mm dia. (16”) Part No. 62080

BUDELLI CHROME WHEEL Part No. 83756 350mm (13.8”) Polished Spokes

TAVOLARA WHEEL Part No. 62096 SS Wheel with grip & knob. 3/4” taper. 390mm dia (16”) 62098 SS Wheel with grip & knob. 3/4” taper. 340mm dia (13.2”) 62100 SS Wheel with grip. 3/4” taper. 390mm dia (16”) 62102 SS Wheel with grip. 3/4” taper. 340mm dia (13.2”)

Part No. 83758 350mm (13.8”) Silver Spokes

350mm (13.8”) with MAHOGANY GRIP Part No. 83706 Mahogany grip with S/S spokes and mahogany centre cap. Standard 3/4 taper.

Ultraflex Steering & Controls

NON MAGNETIC S/S STEERING WHEEL V25 Part No. 83698B 350mm (13.8”)Stainless steel centre with Black Polyorethane grip. Hub included

STEERING WHEEL SPARES Spare parts to suit steering wheels above. Part No. 83784 83785 83786 83787

Ultraflex Steering & Controls

NON MAGNETIC S/S STEERING WHEEL V27 Part No. 83698SS 350mm (13.8”) Stainless steel centre with Stainless Steel grip. Hub included

V57 NON MAGNETIC S/S STEERING WHEEL

Centre Hub & Button Black dress ring Black screws (set of 6) Silver screws (set of 6)

STEERING WHEEL ADAPTOR Made from Quality spun Bronze to our specifications, this adpator is used to convert a 1" Parallel shaft steering wheel to a 3/4" tapered shaft on the helm. Part No. 62150

Part No. 83700 350mm (13.8”) S/S centre with black grip. Hub included. Std 3/4 taper.

Part No. 83700W 350mm (13.8”) S/S centre with white grip. Hub included. Std 3/4 taper.

REMOVABLE S/S WHEEL KNOB Stainless Steel Knob to suit SS Steering wheels. Part No. 83702 350mm (13.8”) S/S centre with grey grip. Hub included. Std 3/4 taper.

Part No. 62124

SPEED KNOBS Made from Highly Polished Alloy these Speed Knobs suit Ultraflex Steering Wheels. Part No. 83694 Polished Base and Grip 83696 Silver Base and Blavk Grip

CAPTAINS WHEEL

SPEED KNOB Suits Ultraflex Steering Wheels with S/S Spokes. Part No. 83691 Polished Grey 83692 Black Grip

Part No. 83781 500mm (19.6”)

Ultraflex Steering & Controls

T85 ROTARY HELM STEERING KIT WITH WHEEL

T71 PLANETARY GEAR HELM STEERING KIT WITH WHEEL

M66 Fast connect

Part No. 83512K 83513K 83514K 83515K 83516K 83517K 83518K 83519K 83520K

The Planetary Gear design (pictured below) has three satellite gears that rotate on their axis and at the same time rotate around the central helm axis. This allows for equal distribution of engine torque over three points of the central gear, dividing and balancing the system loads. the benifits of this special design are increased system longevity, increased efficiency & less engine feedback compared to single pinion gear helms.

12' Kit 13' Kit 14' Kit 15' Kit 16' Kit 17' Kit 18' Kit 19' Kit 20' Kit

Kit contains Steering Wheel (83720) Bezel (83545) Helm (83525) M66 Cable Features All stainless steel cable output ends Corrosion resistant materials Particularly suitable where clearance is limited Lock to lock steering wheel turns (approx. 3 Stroke 228mm Maximum allowable steering wheel diameter 406mm Minimum steering cable bend radius 200mm Minimal feedback Compact for mounting T85 is not to be used on boats equipped with engines that exceed the maximum horsepower rating of the boat

T85 ROTARY HELM STEERING KIT WITHOUT WHEEL Part No. 83512B 83513B 83514B 83515B

12' Kit 13' Kit 14' Kit 15' Kit

Kit contains Helm (83525) M66 Cable Wheel not included

Kit contains 1 x Wheel (83730) Bezel (83545) T71 Helm (83526) M66 Cable.

Part No. 83512PK 83513PK 83514PK 83515PK 83516PK 83517PK 83518PK 83519PK 83520PK

12' Kit 13' Kit 14' Kit 15' Kit 16' Kit 17' Kit 18' Kit 19' Kit 20' Kit

P26 STAINLESS STEEL INFLATABLE BOAT PEDESTAL FEATURES * Inflatable boats floor anchors * Stainless steel tubular support with anodized aluminum control box mounting plate * All stainless steel cable output ends as per ABYC P17 standards * Lock-to-lock steering wheel turns: approx. 2,5 * Stroke: 230 mm (9") * Maximum allowable steering wheel diameter: 380 mm (15") * Minimum steering cable bend radius: 200 mm (7.9") * Exceeds EN 28848 safety standards * APPLICATION: for use with inflatable boats equipped with outboard engines up to 40 kW (55 hp)

Part No. 83523 Steering Wheel & Cable not included 260mm x 260mm x 700mm

Ultraflex Steering & Controls

ADVANTAGES OF PLANETARY DESIGN

REFERS TO HELMS

The benefits of this special design are increased system longevity, increased efficiency and less engine feedback compared to single pinion gear helms. Ultraflex mechanical steering helms T71FC, T73NRFC (Non-Reversible) and T81FC (Tilting) helms use Planetary Gear Design. A Planetary Gear Design has three satellite gears that rotate on their axis. This allows for equal distribution of engine torque over three points of the central gear, dividing and balancing the system loads and engine torque.

Efficiency Comparison Tests 3 bends at 90° 1000N NB Indicated figures have been obtained after 500 cycles of running from samples bought from aftermarket sources.

T73 & T74 NON-REVERSIBLE PLANETARY GEAR FAST CONNECT HELMS These helms operate with 3.8 turns lock to lock & a stroke of 228mm. Their outstanding features are the no feedback design that incorporates a patented nonreversible mechanism, which eliminates continuous load on the operator caused by propeller torque. These helms are suitable for larger outboards & sports boats. They use the M66 Ultraflex cable or a Seastar SSC62 style cable. There are two mounting options available, a 90° & a 20° bezel kit to allow for angled & vertical dashboards.

The importance of a non-reversable steering system for increased safety. The steering system of a boat is the mechanism that determines the boat direction when the steering wheel is turned. If, for any reason, the driver does not hold the wheel, a situation of danger may occur caused by a sudden change of direction of the boat due to external forces (waves, current, etc) or internal forces such as the rotation of the outboard or stern drive engine originated by the way of rotation of the propeller. Engine torque usually generates a load on the steering system that must be continually compensated for by the driver even when the boat is going straight. The additional effort by the driver to maintain a true course can often cause fatigue. With Ultraflex non-reversable steering helms the load applied to the steering system is no longer a problem. A special patented devise allows the helm shaft to lock until turned by the driver, maintaining the boat direction & neutralizing the feedback loads on the steering cable. This mechanism is engaged when the driver is not turning the wheel & is automatically disengaged as soon as the driver applies pressure on the wheel to change direction of the boat. The Ultraflex Non-Reversible mechanism designed for mechanical steering systems makes driving a boat safer & easier.

Part No. 83531 83528

T73 T74

Features Fast connect, simple installation All stainless steel cable output ends Corrosion resistant materials Particulary suitable where clearance is limited Use with optional 90° or 20° mounting bezel Standard 3/4" tapered shaft Lock-to-lock steering wheel turns approx. 3.8 Stroke 228 mm (9") Maximum allowable steering wheel dia 406 mm (16") Minimum steering cable bend radius 200 mm (7.9") Minimal feedback Compact for mounting Not to be used on boats equipped with engines that exceed the max hp rating Boats faster than 50 mph the twin cable steering system T72FC is recommended Uses M66 Ultraflex Cable or a Seastar SSC62 style cable

Part No. 83526 83527

T71FC Single Cable Steering Helm, requires bezel kit T72FC Dual Cable Steering Helm, requires bezel kit

Single Cable Steering Helm Dual Cable Steering Helm

See Page 303 for Bezel Kits

T71FC & T72FC PLANETARY STEERING HELMS

See Page 303 for Bezel Kits

Ultraflex Steering & Controls

T67 HELM & BEZEL STEERING SYSTEM Features For use with outboard engines up to 55 hp Corrosion resistant materials Standard friction externally adjustable 90° bezel Four optional helm positions to facilitate steering cable installation Lock-to-lock steering wheel turns approx. 2.5 Maximum allowable steering wheel diameter 380 mm (15”) Minimum steering cable bend radius 200 mm (7.9”) Uses M58 Steering Cable & Includes bezel Exceeds EN 29775 safety standards Part No. 83524

T85 ROTARY STEERING SINGLE CABLE HELM Features Corrosion resistant materials Particularly suitable where clearance is limited Lock to lock steering wheel turns approx. 3 Includes Black 90 degree Bezel mounting kit. Maximum allowable steering wheel diameter: 406 mm (16") Minimal feedback Compact for mounting Uses M66 Ultraflex Cable or a Seastar SSC62 style cable Exceeds EN 28848 safety standards Max operation load of 340kg at the tiller, which is about a 7mtr boat with a 200HP outboard

T81 FC SINGLE TILT PLANETARY STEERING HELM Features Tilt range of 48° and five locking positions Fast connect, simple installation Tilt device eliminates underdash movement Standard 3/4" tapered shaft Corrosion resistant materials Lock-to-lock steering wheel turns approx. 3.8 Maximum allowable steering wheel diameter 406 mm (16") Uses M66 Ultraflex Cable or a Seastar SSC62 style cable Not to be used on boats equipped with engines that exceed the maximum hp rating of the boat Uses X52 Tilt Mechanism Exceeds EN 28848 safety standards Exceeds ABYC P17 safety standards

Part No. 83534 T81FC Steering Helm 83533 X52 Tilt Mechanism

Part No. 83525

Ultraflex Steering & Controls

M58 STEERING CABLES

M66 STEERING CABLES Part No. 83408 83409 83410 83411 83412 83413 83414 83415 83416 83417 83418 83419 83420 83421 83422 83423 83424

8' Cable 9' Cable 10' Cable 11' Cable 12' Cable 13' Cable 14' Cable 15' Cable 16' Cable 17' Cable 18' Cable 19' Cable 20' Cable 21' Cable 22' Cable 23' Cable 24' Cable

This cable has an all S/S cable output end as per ABYC standard, which enables the cable to be attached directly to the tilt tube on all popular brands. This style cable has a minimum bend radius of 200mm and a stroke length of 228mm. This cable is also compatible with the Seastar Helms which use the SSC62 style of cable. ORDER LENGTH “D” dimension + 56cm. To order in foot length, divide total length by 30.5 and round up to the next whole foot. Example ”D” = 305cm + 56cm Total length = 361cm Divide 361cm by 30.5 = 11’8" Round up to 12'

RACK & PINION CABLES

Part No. 83401 83402 83403 83404 83405 83407

M58 8’ steering Cable M58 9’ steering Cable M58 10’ steering Cable M58 11’ steering Cable M58 12’ steering Cable M58 15’ steering Cable

RACK & PINION HELMS Lock-to-lock steering wheel turns 3.5. Stroke 210mm Features All stainless steel cable output ends. Made from corrosion resistant materials. Optional 90° or 20° bezel mounting kits. Standard 3/4" tapered shaft. Lock to lock steering wheel turns 3.5. The rack & pinion steering system is not to be used on boats equipped with engines that exceed the maximum horsepower rating of the boat.

Stroke 210mm min. Part No. 82807 7' 82808 8' 82809 9' 82810 10' 82811 11' 82812 12' 82813 13' 82814 14' 82815 15' 82816 16' 82817 17' 82818 18' 82819 19' 82820 20' 82821 21' 82822 22' 82823 23' 82824 24'

Stroke 210mm (8.2"). Maximum allowable steering wheel diameter 420mm Minimum steering cable bend radius 200mm Rack & Pinion Steering Systems are subject to forward orders only

Part No. 82800 Standard Helm G86 82801 Non-Reversible Helm G88NR 82802 Tilt Standard Helm G96 82803 Tilt Non-Reversible Helm G98NR 83533 Tilt helms require X52 (83533) tilt mechanism.

STEERING CABLE ADAPTORS Part No. 83535 K66 adaptor converts our M66 fast connect cable into a M47 nut to nut cable. 83536 K46 adaptor converts the old M47 nut to nut cable into a M66 fast connect.

M66 cable (fast connect)

Ultraflex Steering & Controls

STEERING CABLE SUPPORTS

MOUNTING BEZELS

Part No. 83617 S37 Clamp block 83560 S39 Clamp block in marine aluminium & S/S 83835 S40 Splashwell mounting, corrosion resistant 83616 S55 Rudder support. 90 degrees 83565 S61 Clamp block in corrosion resistant painted steel

Mounting Bezels to use with T73, T71FC & T72FC Helms. Also G86 & G88NR Helms

83565

83560

130mm x 130mm x 45mm Part No. 83545 X34 90 deg Mounting Kit Black 83616

83835

83617

83545W X34 90 deg Mounting Kit White 83540

X35 20 deg Mounting Kit

STEERING CABLE INSTALLATION KIT STEERING GROMMETS AND RINGS Part No. 83554 83556 83557 83555

Description Large Grommet R1 Small Grommet R2 2 Hole Grommet R3 Adjustable Grommet R4

Diameter 152mm 105mm 105mm 105mm

Height 110mm 65mm 52mm 68mm

Part No. 84105 Cable installation kit to suit T71, T73, T81 and T83 Helms. 84100 Nylon Bush to connect spent tube to FC Helm

RIGGING FLANGE & HOSE 83555

83557

83556

83554

ENGINE CONNECTION KITS Part No. 83570 Tiller Arm for Mercury Engines Ultraflex draglink arm to suit Mercury outboards. This draglink has an adjustable end to accommodate the centering of the motor. 83575

Tiller Arm for OMC Engines Ultraflex Draglink arm to suit OMC outboards. This draglink has an adjustable end to accommodate the centering of the motor.

This system gives good protection to the service cables of outboard motors against dirt and corrosion. Available in two sizes complete with 1m flexible hose, 1 flanged end & 1 cap.

Part No. 1m flexible hose, 1 flanged end & 1 cap. 76252 32mm inner hose dia x 40mm hole into fibreglass. 76250 50mm inner hose dia x 60mm hole into fibreglass. 1.5m flexible hose, 1 flanged end & 1 cap. 76251 50mm inner hose dia x 60mm hole into fibreglass.

HIGH QUALITY â&#x20AC;&#x153;NAIRNâ&#x20AC;? SLOP STOPPERS & TRIM RINGS 83580

Swivel Assembly Swivel Assembly to suit transom mounted and splash well installation, to allow the motor to be tilted without damage to the cable.

Part No. 295087 White round slop stopper 295088 Black round slop stopper 295085 White round panel grommet / trim ring 295086 Black round panel grommet / trim ring 295090 Black oval slop stopper 295084 Black oval panel grommet / trim ring

Ultraflex Steering & Controls

PAINTED ALUMINIUM SIDE MOUNT CONTROLS (Dual Action) Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling. Can be installed horizontally or vertically, on the starboard or port side of the boat. The lever assembly is made of painted marine aluminium. Provided with a brake tension release system adjustable from outside. Pull-out handle disengages shift for warm-up. Neutral safety switch X12 prevents accidental gear engagement .For use with Ultraflex engine control cables Mach Zero, C8, C5, C33. C5 requires K35 Connection Kit. C14 requires K51 kit)

B184

B183

(Dual Action)

Single lever / dual action control to operate both throttle and gear shift. Suitable for any type of boat with outboard, inboard or stern drive.

B85

Part No. 83845 B183 SINGLE LEVER CONTROL Provided with a positive lock-in neutral 83847 B184 SINGLE LEVER CONTROL Provided with a positive lock-in neutral and trim. 83847K Installation kit T/S 83847 (B184) 83850 B85 SINGLE LEVER CONTROL Smooth Design for Sailboats Provided with a positive lock-in neutral 83637 83635 83670

SINGLE LEVER SIDE MOUNT CONTROLS

K35 Kit to Connect Single lever box to C5 Cables K51 Kit to Connect Single lever box to C14 Cables T/S B183-B184-B85 X 12 Neutral safety switch. Install to prevent in gear start up.

SIDE MOUNT TWIN LEVER CONTROLS Single Action Made of Nylon Fibreglass with anodised anti-corrosion levers. Left or Right Side Mount Installation. For use with C8 & CZERO Cables. K25 Connection kit require to fit to these cables.

Part No. 83860 B47 Control Box, Light Grey Finish 83865 K25 kit to Connect B47 Controls to cables C8 & Mach Zero.

Part No.

B89 Single Lever Dual Action Control 83855 Ivory finish with positive lock-in neutral

B90 Single Lever Dual Action Control Part No. 83858 Black finish with positive lock-in neutral X12 Neutral Safety Switch Part No. 83670 Install to prevent in gear start up. 83637 K35 Kit to Connect Single lever box to C5 Cables 83635 K51 Kit to Connect Single lever box to C14 Cables

FLUSH SIDE MOUNT LEVER CONTROLS SINGLE ACTION

Flush side mount installation, particularly suitable for throttle control and hydraulic shift operation. Provided with adjustable brake tension release and detents. For use with C2, C8, and Mach Zero engine control cables. Part No.

83660 B35 Single Action Control Box

Ultraflex Steering & Controls

TOP MOUNT LEVER CONTROLS Single lever/dual action controls to operate both throttle and shift. Suitable for any type of boat with outboard, inboard or stern drive motors.

TOP MOUNT POWDER COATED STANDARD CONTROLS (DUAL ACTION). Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling. Made of marine aluminium with powder coated finish. Pull out handle disengages shift for warm-up. Neutral Safety Switch X12(optional) prevents in-gear starting. For use with C8, Mach Zero Ultraflex engine control cables except C22 & C4.

Part No.

83825 B73 Single Lever/Dual action for One Engine Black dome, Chrome Plated Lever 83830 B74 Twin Lever / Dual action for Two Engines Black dome, Chrome Plated Lever 83826 B77 Top Mount Single - With Trim 83831 B79 Twin Lever / Dual action for Two Engines Black dome, Chrome Plated Lever with Trim Switch conveniently located in the handle. 83670 Optional X12 Neutral Safety Switch T/S B73- B74- B79. Install to prevent in gear start up.

TOP MOUNT CHROME PLATED STANDARD CONTROLS (DUAL ACTION). Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling. Made of chrome plated marine aluminium. Pull out handle disengages shift for warm-up. Neutral Safety Switch X43(optional) prevents in gear starting. Build-in friction to avoid throttle creep. For use with C2, C8 & Mach Zero Ultraflex Engine Control Cables.

Part No. 83645 B103 Single Lever / Dual action for One Engine. 83650 B104 Twin Lever / Dual action for Two Engines. 83652 Installation Kit T/S 83650 83675 Optional X43 Neutral Safety Switch T/S B103 - B104. Install to prevent in gear start up 84150 Replacement handle & knob T/S 83645 & 83650 84155 Spare knob T/S 83645 & 83650

B73 B77

B184 B79

X12

TOP MOUNT SINGLE & TWIN LEVER CONTROLS (SINGLE ACTION).

Part No.

83840 Throttle: Red Lever Single action. 83842 Clutch: Black Lever Single action. 83844 Twin lever - One Engine nSingle action Control Box with Red & Black Levers.

Ultraflex Steering & Controls

“Low Profile” SINGLE LEVER TOP MOUNT CONTROLS Single lever/dual action control to operate both with throttle & shift. Suitable for any type of boats with outboard, inboard or I/O power plants. * * * * * *

Compact single lever controls offering a unique low profile style compared to other controls vailable on the market Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling Made of marine aluminum, chrome plated or powder coat finish Push in button disengages shift for warm-up Neutral safety switch X12 - 83670 (optional) prevents in-gear starting For use with C8, Mach Zero, C33

83302C 83301C

83301C

83302C

83302B

83301B

83302B

83301B

Part No. 83301C Single lever control for one engine, chrome plated. 83302C Twin lever control for two engines, chrome plated. 83301B Single lever control for one engine, black dome, chrome plated lever. 83302B Twin lever control for two engines, black dome, chrome plated lever.

ECONOMY S/S DUEL FUNCTION / SINGLE ACTION ENGINE CONTROLS A - 5 3/8” B - 4 1/4” C - 5” D - 3 3/8” E - 6 1/4” Part No. 83649

New improved Stainless Steel Engine Controls with cast 316 Grade control arms and housing for a longer life. For use with C8, Mach Zero & C33 Ultraflex engine control cables.

Ultraflex Steering & Controls

SINGLE/TWIN LEVER TOP MOUNT CONTROLS with NEW LOCK Single lever/dual action control to operate both throttle and shift. Suitable for any type of boats with outboard, inboard or 110 power plants. FEATURES * Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling * Made of marine aluminum, chrome plated or powder coat finish * Pull-out handle disengages shift for warm-up * Neutral safety switch X12 -83760 Q (optional) prevents in-gear starting * Exceeds EN 150 11547 standards when X12 safety switch is installed * Provided with a positive lock-in neutral to prevent accidental gear engagement * For use with C8, Mach Zero & C33 Ultraflex engine control cables Part No. 83832 Single lever control for one engine. Chrome plated. 83833 Twin lever control for two engines. Chrome plated.

YACHT ARM Control/Yacht arm with switch for bow thruster fits most single lever side mount controls. Made from Stainless Steel 316.

PALM BEACH ARM Fits single lever side mount electric & hydraulic controls. Made from Stainless Steel 316.

Part No. Part No.

84156

84157

ONGARO SHIFT KNOBS TWIN ENGINE CONTROLS STAINLESS STEEL SINGLE ACTION Twin Engine controls. Made from Stainless Steel 316. Single Action.

Made from Stainless Steel 316.

Part No.

84151 84153

1-1/2” 1-7/8”

ONGARO THROTTLE KNOBS Throttle knobs are coloured for sight grooved for feel. Made from Stainless Steel 316.

Part No.

84158

Part No.

84152 84154

1-1/2” 1-7/8”

Ultraflex Steering & Controls

ELECTRONIC CONTROL SYSTEM Power E is an electronic control system with digital data transmission based on CAN Bus that allows the operator to control both electronic engine and electro-hydraulic (with solenoid) shift with a single control lever. The system allows a smooth and precise control and it gives an instant engine response for any maneuver and in any sea conditions. The system is designed for single or twin engine boats up to 164ft (50m) using one actuator and a single lever for each engine. The system is provided with a lever with the double function of throttleshift and an electronic actuator. Up to 7 control stations with single or twin engines can be installed. The pre-assembled electric cables and the configuration software guarantee fast and easy installation. An audible and visual diagnostic system on board shows any system failure in an easy and quick way. It is possible to synchronize automatically the RPM of the two engines to reduce their consumption and their noise and to guarantee a better navigation comfort. The Docking function allows reducing the maximum RPM of the engines, while the High Idle function allows increasing the minimum value. The engine warm-up function and the Trolling-valve prear-rangement (supplied) are also available. SINGLE ENGINE, SINGLE CONTROL STATION APPLICATION COMPONENTS 1 Power E actuator 1 single lever control Pre-assembled electric cables Configuration cable

TWIN ENGINE, DOUBLE CONTROL STATION APPLICATION COMPONENTS 2 Power E actuators 2 twin lever controls Pre-assmbled electric cables Configuration cable

Power ETM is a system which can be used with all the data communication standards of the new engines equipped with electronic control unit. It is in compliance with the Euro 4 regulations, (SAE J 1939, NMEA2000) and it can control the engine with the common electric signals in voltage, current, PWM or frequency. The actuator can control shifts equipped with solenoid for ON/OFF or proportional valves and it is already prearranged for the Troll solenoid valve. It is possible to select the running according to RINA directives through the configuration software. The data transmission between the control stations and the actuators takes place in digital format. As already said the system is also prearranged for the digital communication between actuators and engines. TECHNICAL FEATURES: ~Single lever to control shift, troll and throttle ~Up to 7 control stations ~Power supply range: min 6 max 32V DC ~Operating temperature: -25°C + 75°C ~Control station function: -Transfer (Station Selection) -Engine warm up (Warm Up) -High min. (High Idle) -Troll -Engine synchronization (Sync) ~Dedicated CAN channel for direct link with the electronic control unit according to SAE J 1939 or NMEA 2000 ~Throttle outputs (selected by the configuration software) -PWM (0-100%, frequency range (from 100Hz to 1 kHz» -Frequency (from 1 00 Hz to 1 kHz) -Voltage (0-5V e 0-2.5V) -Current (4.20mA) ~Shift outputs -Up to three solenoid valves ~Troll valve output -Voltage -PWM (0-100%, frequency range (from 100 to 1 kHz» -Current (4.20mA) ~Operating parameter adjustment through configuration software Price on application. Please contact our office for more information.

SAFETY DEVICES: ~Start in-gear (Start inhibition with shifted gear) ~Low clutch oil pressure signal ~Audible and visual diagnostic failure alarm ~Proportional shift delays ~Meets CEI EN 60945 standards EMC CERTIFICATION AND CE MARK: It is in conformity with: ~CEI EN60945 ~UNI-EN-ISO 11547 ~ABYC P-24 ~SAE J 1939 v. 2.0 B ENGINE THROTTLE CONTROL COMPATIBILITY: ~Current (4.20mA): MAN, MTU and etc. ~Voltage: (0.5V and 0.2.5V): Cummings, Detroit Diesel, Scania, Iveco, Lombardini, VM Motori, FNM etc. ~PWM: Caterpillar

Ultraflex Steering & Controls

ENGINE CONTROL CABLES How to measure for Control Cable Installation: For new installation, measure A & B distance from the control along an unobstructed cable routing to clutch and/or throttle connection. Round this dimension off to the next whole foot: you will have your cable length. We recommend that the cable bends have a maximum radius of about 200mm. For outboard engine installations, it is necessary to add three feet to the obtained length, in order to allow for the engine movement. To determine the required length of the REPLACEMENT CABLE, measure from tip to tip. When ordering, specify the cable length in feet, rounding the dimension off to the whole value. If any kit is required to complete cable connection, consult accessories section. SELECTION OF ENGINE CONTROL CABLES Engines Mercury Outboard Mariner Outboard over 50 hp Force Outboard Selva Outboard Yamaha Outboard Suzuki Outboard Tohatsu Outboard Honda Outboard Johnson-Evinrude Outboard Sterndrive Mercruiser Sterndrive OMC Sterndrive Volvo Penta Inboard

Engine Control Cables C5 C5 C8 ,MACH Zero or C33 C8 ,MACH Zero or C33 C8, MACH Zero or C33 C8, MACH Zero or C33 C8, MACH Zero or C33 C8, MACH Zero or C33 1979 to Date C14 C5 1979 to Date C14 C8, C33 or Mach Zero C8, C33 or Mach Zero

C36 MERCURY & MERCRUISER ENGINES MERCURY GENERATION II SERIES CONTROLS Stroke = 85mm

Part No. 83350 10’ 83351 11’ 83352 12’

Part No. 83353 13’ 83354 14’ 83355 15’

Part No. 83356 16’ 83357 17’ 83358 18’

Part No. 83359 19’ 83360 20’

C16 MARINER ENGINES up to 37kw (50hp) Stroke = 80mm

Part No. 83252 12' 83253 13' 83254 14'

Part No. 83255 15' 83256 16'

Part No. 83257 17' 83258 18'

C8 ENGINE CONTROL CABLES These “high performance” Cables are the result of decades of experience in producing high quality, long lasting, flexible cables. The innovative core design maximizes efficiency and minimizes lost motion, while the exclusive design of the conduit provides extremely high level of flexibility. FEATURES AND PERFORMANCE Stroke: 87mm. Suitable for outboard, inboard and sterndrive engines High efficiency for smooth operation High flexibility for reduced bend radius. Ideal for long complex cable routings Maintenance free Stainless steel cables end fittings High resistance black outer jacket.

Part No. 83006 6' 83007 7' 83008 8' 83009 9' 83010 10' 83011 11' 83012 12' 83013 13'

Part No. 83014 14' 83015 15' 83016 16' 83017 17' 83018 18' 83019 19' 83020 20'

Part No. 83022 22' 83023 23' 83024 24' 83026 26' 83028 28' 83030 30' 83032 32' 83033 33'

Ultraflex Steering & Controls

C33 ENGINE CONTROL CABLES

For outboards, sterndrives, inboards, jets and auxiliary transmissions. C33 Red push\pull cables are the most widely used cable type in the world. It is a proven economical work horse cable. Features 1. Core: stainless steel core wire to ensure tension, strength and resistance to corrosion. 2. Conduit: to reduce abrasion, high elasticity oil tempered lay wires with tensionable & compressive strength. This high density & special lubricating oil make for smooth operation. Cover that with the red polyethylene which has the characteristics for wear & weather resistance. 3. Sleeve: designed and manufactured to swing 8 degrees, able to operate in any direction. 4. High Efficiency: unique core wire & polyethylene covered conduit with special lubricant to secure long life. 5. Excellent flexibility and strength conduit: oil tempered lay wires covered with nylon are used. 6. Simple Installation 7. Seal: wiper seal protects from moisture and dust to ensure smooth operation. 8. Strong durability: C33 push-pull cable has alife time lubrication sealed in by the factory. No need to supply oil during operation. 9. Strong corrosion resistance: C33 has quality stainless steel parts. Part No. 33100 33125 33150 33175 33200 33225 33250 33275 33300 33325

1.00m C33 1.25m C33 1.50m C33 1.75m C33 2.00m C33 2.25m C33 2.50m C33 2.75m C33 3.00m C33 3.25m C33

Part No. 33350 33375 33400 33425 33450 33475 33500 33525 33550 33575

3.50m C33 3.75m C33 4.00m C33 4.25m C33 4.50m C33 4.75m C33 5.00m C33 5.25m C33 5.50m C33 5.75m C33

Part No. 33600 33625 33650 33675 33700 33725 33750 33775 33800 33825

6.00m C33 6.25m C33 6.50m C33 6.75m C33 7.00m C33 7.25m C33 7.50m C33 7.75m C33 8.00m C33 8.25m C33

Part No. 33850 33875 33900 33925 33950 33975 331000 331025 331050 331075

8.50m C33 8.75m C33 9.00m C33 9.25m C33 9.50m C33 9.75m C33 10.00m C33 10.25m C33 10.50m C33 10.75m C33

Part No. 331100 11.00m C33

B14 ENGINE SHUT OFF CABLE

C14 ENGINE CONTROL CABLES

Stroke: 70mm Designed for throttle, fuel shut off and other applications. Supplied with L13 (83605) stop collar & L14 (83610) cable clamp block.

Stroke: 75mm For Johnson, Evinrude, OMC Engines manufactured after 1979

Part No. 83209 83210 83211 83212 Part No. 83805 5’ B14 Shut off cable 83808 8’ B14 Shut off cable

9’ 10’ 11’ 12’

Part No. 83213 83214 83215 83216

13’ 14’ 15’ 16’

Part No. 83217 83218 83220 83222

17’ 18’ 20’ 22’

C5 ENGINE CONTROL CABLES Stroke: 95mm For Mercury and Mercruiser Engines

83810 10’ B14 Shut off cable 83812 12’ B14 Shut off cable 83814 14’ B14 Shut off cable 83815 15’ B14 Shut off cable 83816 16’ B14 Shut off cable 83818 18’ B14 Shut off cable 83820 20’ B14 Shut off cable 83823 23’ B14 Shut off cable 83824 24’ B14 Shut off cable

Part No. 83309 9’ 83310 10’ 83311 11’

Part No. 83312 12’ 83313 13’ 83314 14’

Part No. Part No. 83315 15’ 83318 18’ 83316 16’ 83320 20’ 83317 17’ 83322 22’ 83324 24’

Ultraflex Steering & Controls

MACH SERIES ENGINE CONTROL CABLES High efficiency and Flexibilty High performance Mach Cables are the result of decades of experience in producing high quality, long lasting, flexible cables. The innovative core design maximizes efficiency and minimizes lost motion, while the exclusive design of the conduit provides extremely high level of flexibility. Features: * Suitable for outboard - inboard and sterndrive engines * High efficiency for smooth operation * High flexibility for reduced bend radius. Ideal for long complex cable routings * Maintenance free * Stainless steel cables and fittings * High resistance blue outer jacket against abrasion, UV and chemicals

Mach Zero

MACH ZERO for Universal Style engines Stroke 87mm For use with inboard, sterndrive and outboard engines. Ideal for high performance applications, long cable runs and complex routings. Blue colour jacket.

Part No. 83107M 83108M 83109M 83110M 83111M 83112M 83113M 83114M 83115M 83116M 83117M 83118M 83119M 83120M 83121M 83122M 83123M 83124M 83125M 83126M 83127M 83128M 83130M 83132M 83134M 83136M 83140M 83145M 83150M 83155M 83160M 83165M 83168M 83170M 83175M

7ft Mach Zero Control Cable 8ft Mach Zero Control Cable 9ft Mach Zero Control Cable 10ft Mach Zero Control Cable 11ft Mach Zero Control Cable 12ft Mach Zero Control Cable 13ft Mach Zero Control Cable 14ft Mach Zero Control Cable 15ft Mach Zero Control Cable 16ft Mach Zero Control Cable 17ft Mach Zero Control Cable 18ft Mach Zero Control Cable 19ft Mach Zero Control Cable 20ft Mach Zero Control Cable 21ft Mach Zero Control Cable 22ft Mach Zero Control Cable 23ft Mach Zero Control Cable 24ft Mach Zero Control Cable 25ft Mach Zero Control Cable 26ft Mach Zero Control Cable 27ft Mach Zero Control Cable 28ft Mach Zero Control Cable 30ft Mach Zero Control Cable 32ft Mach Zero Control Cable 34ft Mach Zero Control Cable 36ft Mach Zero Control Cable 40ft Mach Zero Control Cable 45ft Mach Zero Control Cable 50ft Mach Zero Control Cable 55ft Mach Zero Control Cable 60ft Mach Zero Control Cable 65ft Mach Zero Control Cable 68ft Mach Zero Control Cable 70ft Mach Zero Control Cable 75ft Mach Zero Control Cable

Mach 5 Mercury Mercruiser

Mach 14 Johnson Evinrude

MACH 5 for Mercury & Mercruiser engines

Stroke 95mm Ideal for high performance applications, blue colour jacket.

Part No. 83514 83515 83516 83517 83518 83519 83520 83522

14ft Mach 5 Control Cable 15ft Mach 5 Control Cable 16ft Mach 5 Control Cable 17ft Mach 5 Control Cable 18ft Mach 5 Control Cable 19ft Mach 5 Control Cable 20ft Mach 5 Control Cable 22ft Mach 5 Control Cable

MACH 14 for Johnson, Evinrude & OMC engines manufactured after 1979 Stroke 75mm Ideal for high performance applications, blue colour jacket.

Part No.

83714 83715 83716 83717 83718 83719 83719A 83722

14ft Mach 14 Control Cable 15ft Mach 14 Control Cable 16ft Mach 14 Control Cable 17ft Mach 14 Control Cable 18ft Mach 14 Control Cable 19ft Mach 14 Control Cable 20ft Mach 14 Control Cable 22ft Mach 14 Control Cable

Ultraflex Steering & Controls

K25 KIT

K56 KIT Part No. 83636 K56 Kit to Adapt C2, C8 & Mach Zero Cables for use Mercury Engines.

Part No. 83865 K25 kit to Connect B47 Controls to cables C8 & CZERO

Part No. 83639 Mercury & Mercruiser control adaptor kit Sold in pairs

K33 KIT K57 KIT Part No. 83647 Kit to connect C22 cable to B103 (Code: 83645) control box

Part No. 83638 K57 Kit to Adapt C2, C8 & Mach Zero Cables for use with Johnson/Evinrude Engines

83640

OMC control adaptor kit Sold in pairs

K32 KIT K60 KIT

Part No. 83632 K32 Kit to connect C22 cable to top mount 2 lever control boxes, B99, B100, B101, B102

Part No. 83643 Kit to connect C5, C16 and MACH5 cables to B301 and B302 control boxes.

K61 KIT K35 KIT Part No. 83644 Kit to connect C22 cable to B301 and B302 control boxes. Part No. 83637 K35 Kit to Connect C5 Cables to Single Lever use with side mount single lever controls. (B89/B90)(B183, B184, B85)

K62 KIT

K51 KIT

Part No. 83642 Kit to connect C36 & Mach36 cables to B301 and B302 control boxes.

X12 NEUTRAL SAFETY SWITCH Part No. 83635 K51 Kit to Connect C14 Cables to Engine for use with side mount single lever controls.(B89/B90)(B183, B184, B85)

Part No. 83670 X12 Neutral Safety Switch T/S B183-B184-B85. Install to prevent in gear start up.

Ultraflex Steering & Controls

BALL JOINTS

L2 CABLE CLAMP BLOCK Part No. 83595 83596 Part No. 83585 L2 Cable Clamp Block

83593 83594

L7 S/S Ball Joint with 10-32 internal thread. Fits C8, Czero Cables & C33 S/S Ball Joint with 6mm internal thread S/S Ball Joint with 1/2" UNF internal thread S/S Ball Joint with 3/8" UNF internal thread

L3 SHIM & CLAMP BLOCK Part No. 83590 L3 Shim & Clamp Block Fits C8 & Czero Cables

L13 STOP COLLAR Part No.

L12x CABLE END FITTING Part No. 83600 L12 Cable End Fitting Fits C8 & Czero Cables

L14 CABLE CLAMP BLOCK

83605 L13 Stop Collar Fits B14 Cables

L25 & L26 CLEVIS ATTACHMENT

Part No. 83620 L25 Clevis 10-32 UNF. Fits C8, C33 & Czero Cables 83626 L26 Clevis 1/4" x 28 thread. Fits C22 cables

Stainless Steel Part No. 83610 L14 Cable Clamp Block Fits C8, Czero Cables & C33

L23 SELECTOR UNIT L23 Selector Unit to use with Single Lever Controls in dual station applications. Enables independent control over throttle & shift from either steering locations. Part No. 83615

ALLOY TERMINAL EYE Replaces standard plastic eye terminal in kits. Part No. 83598 Alloy Terminal Eye To suit 10-32 UNF Thread A = No 10 - 32 UNF B = 25 C = 32.4 Fits C8, C33 & Mach Zero

SD CONTROL

One function T handle operation Ideal for throttle, choke and air or fuel shutdown. For use with C8, Mach zero and C33 cables Part No. 83641

S/S CABLE HOOK CLIP Single cable hook clip offers a secure attachment point for cables. Made from stainless steel. Part No. 83608

Ultraflex Steering & Controls

HYDRAULIC STEERING SYSTEMS NAUTECH All the components of Nautech hydraulic steering systems are made specifically for the marine environment, using materials and working process which offer long life and safety for the most extreme conditions. HOW THE SYSTEM WORKS Under normal operating conditions, a turn of the steering wheel will send the oil from the helm into one of the two connecting hydraulic lines.The oil will be pumped into one of the chambers and either extend or retract the cylinder rod, depending on the steering wheel rotation. The fluid going out from the other chamber of the cylinder is returned to the helm via the other hydraulic line.There are only two basic components for all the Hydraflex steering systems. These are the helm unit and the cylinder, connected by flexible nylon hose.The helm unit consists of both a hydraulic pump and a valve assembly. The valve assembly prevents outgoing fluid from returning along the same line, isolates each steering station, locks the rudder and eliminates rudder “feedback” to the helm. The cylinders are double acting and may be balanced or unbalanced, (in which case the rod extends through only one end of the cylinder).

TILT MOUNT HELM PUMPS UP25T, UP28T, UP33T & UP39T Features * Compact design * Ball bearing piston race * Built-in lock valve for positive rudder lock * Integral relief valve for over-pressure protection * Stainless steel shaft * Easily accessible lock valve and shaft seal for replacement * Cast iron rotor for greater durability and longer life * 1/4" NPT fitting for 3/8" tube * Complete with elbow fittings * Tilt range of 48° and five locking positions * Requires 83533 Tilt Mechanism sold separately

UP28T, UP33T & UP39T Dimensions

UP20T Features * Built-in lock valve for positive rudder lock * Integral relief valve for over-pressure protection * 3/4" tapered anodized aluminun shaft * Corrosion proof composite housing * Easy accessible lock valve and shaft seal for replacement * Complete with elbow fittings for 3/8" tube * For use with UC94-OBF, UC68-OBS and UC69-I cylinders only * Tilt range of 48º and five locking positions * 150HP Max * 83920T requires 83533 Tilt Mechanism sold separately UP20F Dimensions

83920T with 83533 Tilt Mechanism

Display of entire assembly Wheel & Tilt Mechanism not included 84108 Remote Filler Kit Not included. Optional but recommended extra. Part No. 83920T 83925T 83928T 83933T 83939T 83533

Model Displacement/Revolution UP20T 20cc-1.2cu.in UP25T 25cc-1.5cu.in UP28T 28cc-1.7cu.in UP33T 33cc-2.0cu.in UP39T 39cc-2.4cu.in Tilt Mechanism

No. of Pistons 5 5 5 7 7

Relief valve setting 50bar-700psi 70bar-1000psi 70bar-1000psi 70bar-1000psi 70bar-1000psi

Max wheel dia 406mm 406mm 406mm 406mm 406mm

Weight 3.9kg 5kg 5kg 5kg 5kg

Ultraflex Steering & Controls

FRONT MOUNT HYDRAULIC HELMS

Front Mount Helms UP28F, UP33F, UP39F & UP20F Compact design Ball bearing piston race Built-in lock valve for positive rudder lock Integral relief valve for over-pressure protection 3/4” tapered anodised aluminium shaft UP20F helm 3/4” tapered stainless steel shaft for UP25F, UP28F, UP33F & UP39F helms Easily reachable lock valve & shaft seal for replacement Cast iron cylinder block for greater durability & longer life Convenient front of dash fill 1/4” NPT fitting for 3/8” tube Complete with elbow fittings

UP28F, UP33F & UP39F Dimensions

Part No. Weight

Max wheel dia

Relief valve setting

No. of pistons

Displacement/Revolution

Model

83920 83925 83928 83933 83939

508mm 710mm 710mm 710mm 710mm

50bar-700psi 70bar-1000psi 70bar-1000psi 70bar-1000psi 70bar-1000psi

5 5 5 7 7

20cc-1.2cu.in 25cc-1.5cu.in 28cc-1.7cu.in 33cc-2.0cu.in 39cc-2.4cu.in

UP20F UP25F UP28F UP33F UP39F

3.6kg 5kg 5kg 5kg 5kg

83920

83928

UP20F Dimensions

HELM RECESS KIT FOR NEW & OLD HELMS Part No. 83954 X57 Round adpator flange T/S 83925, 83928, 83933 & 83939 83949 X64 Square adpator flange T/S 83925, 83920, 83928, 83933 & 83939 Above: 83928 helm pump with rear mount adaptor plate fitted.

REAR MOUNT HELM PUMPS Features * Available in three different displacement sizes * Compact design * Ball bearing piston race * Built-in lock valve for positive rudder lock * Integral relief valve for over-pressure protection * 3/4” tapered stainless steel shaft * Easily accessible lock valve and shaft seal for replacement * Cast iron cylinder rotor for greater durability and longer life * 1/4” NPT fitting for 3/8” tube * Complete with elbow fittings Part No. Model Mounting 83928R UP28 R Rear-mount 83933R UP33 R Rear-mount 83955 UP39 R Rear-mount

Displacement/ revolution 28 cc - 1.7 cu.in 33 cc - 2.0 cu.in 39 cc - 2.4 cu.in

84108 Remote Filler Kit Not included. Optional but recommended extra.

No. of pistons 5 7 7

Relief valve setting 70 Bar - 1000 PSI 70 Bar - 1000 PSI 70 Bar - 1000 PSI

Maximum wheel dia. 710 mm - 28” 710 mm - 28” 710 mm - 28”

Weight 5 kg - 11 lbs 5 kg - 11 lbs 5 kg - 11 lbs

Ultraflex Steering & Controls

“DRAKE” FRONT MOUNT CYLINDER The DRAKE is the new born cylinder specially made for outboard engines. It is a front mount outboard cylinder that features a special bye pass valve system that allows an easy & fast alignment of 2 engines. This special patented device is very easy & fast to use. Once installed if the engine is not aligned, SIMPLY open the valve located on the side of the cylinder, NOW the two chambers inside are connected together and you can move the rod and centre the engine without disconnecting the link arm & hose fittings.

Drake Volume Output Force Inside Dia Stroke Fittings

Specifications 146.5cc (9cu.inch) 525kg (1157lbs) 38mm (1.5”) 195mm (7.6”) for 3/8” high pressure flex hose

WARNING: The “DRAKE” front mount cylinder is not recommended for use in installations where the boat speed exceeds 60mph (60knots) and the power exceeds max Coast Guard or M.O.T. recommendation for the boat. Part No. 83922 Drake Front Mount Cylinder 83945 Drake Engine Bracket T/S Mariner/Merc & Honda 83946 Drake Engine Bracket T/S Evinrude & Johnson 83947 Drake Engine Bracket T/S Yamaha, Suzuki, Mariner/Merc & Johnson 83948 Drake Engine Bracket T/S Suzuki & Johnson 4 stroke.

Balanced: the number of turns lock-to-lock is equal port to starboard or vice-versa

SPLASHWELL DIMENSION REQUIREMENTS ENGINE Suzuki Honda ('95 to date) Yamaha Mercury/Mariner ('89 to date) Force ('96 to date) OMC, Johnson/Evinrude

A 787mm 31" 787mm 31" 787mm 31" 787mm 31" 787mm 31" 787mm 31"

B 203mm 8" 203mm 8" 203mm 8" 203mm 8" 203mm 8" 203mm 8"

C 140mm 5.5" 140mm 5.5" 140mm 5.5" 140mm 5.5" 140mm 5.5" 140mm 5.5"

D = The assumption that engine is mounted to transom as low as possible. Transom thickness increases as engine is raised off the transom

D 53mm 2.1 " 60mm 2.4" 60mm 2.4" 63mm 2.5" 63mm 2.5" 73mm 2.9"

APPLICATIONS Engine

Power

Year

Kit

Engine Bracket

Engine

Power

Year

Kit

Engine Bracket

Yamaha “ “ “ “ “ “ Suzuki “ “ “ “ “ “ Mariner Mercury “ “ “ “ “ “ “ “ “ “ “ “

115 2T e 4T 130 2T 150 2Te 4T 175 2T 200 2T e 4T 225 4T 250 2T DF70 4T DF90 4T DF115 4T DF140 4T DF200 4T DF225 4T DF250 4T 50 2T 75 2T 75 4T 90 4T 115 2T 125 2T 135 2T 150 2T 175 2T 200 2T 225 2T 250 2T 115 4T 225 4T

1990 to date 1995 to date 1996 to date 2000 to date 1996 to date 2002 to date 1990 to date 1998 to date “ “ “ 2003 to date “ “ 1990 to date “ 2000 to date “ 1988 to date 1994 to date 1999 to date “ “ “ “ 1996 to date 2001 to date 2003 to date

83917/2 “ “ “ “ “ “ “ “ 83917/4 “ 83917/2 “ “ 83917/1 “ 83917/1 “ “ “ “ “ “ “ “ “ 83917/2 “

83947 “ “ “ “ “ “ “ “ 83948 “ 83947 “ “ 83945 “ “ “ “ “ “ “ “ “ “ “ 83947 “

Johnson “ “ “ “ “ “ “ “ “ “ “ “ Evinrude “ “ “ “ “ “ “ “ “ “ “ Honda “ “ “ “ “

J50 2T BJ50 4T BJ60 4T BJ70 4T J90 2T BJ90 4T J115 2T BJ115 4T BJ140 4T J1502T J175 2T J200 4T J225 4T E50 E-TEC 2T E60 E-TEC 2T E75 E-TEC 2T E90 E-TEC 2T E100 2T E115 2T E135 2T E150 2T E175 2T E200 2T E225 2T E250 2T BF75 4T BF90 4T BF150 4T BF175 4T BF200 4T BF225 4T

2001 to date “ “ “ 1995 to date 2001 to date 1995 to date 2001 to date “ 1995 to date “ 2003 to date “ “ “ “ “ 1995 to date “ “ “ “ “ “ “ 1999 to date “ 2003 to date 2001 to date “ “

83917/3 83917/2 “ “ 83917/3 83917/2 83917/3 83917/4 “ 83917/3 “ 83917/2 “ 83917/3 “ “ “ “ “ “ “ “ “ “ “ 83917/1 “ “ “ “ “

83946 83947 “ “ 83946 83947 83946 83948 “ 83946 “ 83947 “ 83946 “ “ “ “ “ “ “ “ “ “ “ 83945 “ “ “ “ “

Ultraflex Steering & Controls

OUTBOARD HYDRAULIC STEERING SYSTEM KITS KITS CONTAIN * UP33F Front Mount Helm Pump * Drake Front Mount Cylinder * Mounting Bracket * 2 Liters Hydraulic Oil * Hose not included Part No. 83917/1 T/S Mercury/Mariner & Honda 83917/2 T/S Mercury/Mariner, Yamaha, Suzuki & Johnson 83917/3 T/S Johnson & Evinrude 2 stroke 83917/4 T/S Johnson & Suzuki 4 stroke

SINGLE ENGINE - SINGLE CYLINDER KIT Components Model Qty Cylinder 83922 1 Engine Bracket 83945 or 83946 or 83947 1 Helm Pump 83933 1 Hose - 5/16" I.D. 84102 (refer to page 36) Per Meter Hose Fittings - 5/16" ID 84103 (refer to page 36) 4 Oil 84115 2 Steering Wheel Pick one from our extensive range. 1 For additional station add: Helm Pump 83933 1 Fitting kit 84120 1 Hose - 5/16" I.D. 84102 (refer to page 36) Per Meter Hose Fittings - 5/16" I.D. 84103 (refer to page 36) 4 Oil 84115 1 Steering Wheel Pick one from our extensive range. 1 Available with a TILT HELM, add 83957 & 83533 then substitute into helm area in kit. DUAL ENGINE - SINGLE CYLINDER KIT Application up to 300hp max (non-counter rotating engine). Application up to 450hp max (counter rotating engine). Wheel turns: 4.4 Components, Model & Quantity are same as above (Single Engine - Single Cylinder) a Tie Bar is required (84188) DUAL ENGINE - DUAL CYLINDER KIT Wheel turns: 7.5 Application up to 600hp max (non-counter rotating engine). Application: All counter rotating engines. Components Model Qty Cylinder 83922 2 Engine Bracket 83945 or 83946 or 83947 2 Helm Pump 83939 1 Hose - 5/16" I.D. 84102 (refer to page 36) Per Meter Hose Fittings - 5/16" I.D. 84103 (refer to page 36) 6 Tee Fittings 84118 1 Oil 84115 = 1 Litre Bottle 3 Steering Wheel Pick one from our extensive range. 1 Tie Bar is Optional - 84188 For additional station add: Helm Pump 83939 Fitting kit 84120 Hose - 5/16" I.D. 84102 (refer to page 36) Hose Fittings - 5/16" I.D. 84103 (refer to page 36) Oil 1 Litre Bottle Steering Wheel Pick one from our extensive range.

1 1 Per Meter 4 1 1

Available with a TILT HELM. Just add 83958 & 83533 then substitute into helm area in kit. Available with a REAR MOUNT HELM. Just add 83955 then substitute into helm area in kit.

Single Engine Single Cylinder

Wheel turns 4.4 Application up to 300hp max

Dual Engine Single Cylinder

Wheel turns 4.4 Application up to 450hp max (non-counter rotating engine) Application up to 600hp max (counter rotating engine)

Dual Engine Dual Cylinder

Wheel turns 7.5 Application up to 600hp max (non-counter rotating engine) All counter rotating engines

Ultraflex Steering & Controls

UC128-OBF BULLHORN FRONT MOUNT CYLINDER SPLASHWELL DIMENSION REQUIREMENTS

The UC128-OBF front mount cylinder is not recommended for use in installations where the boat speed exceeds 60mph (60knots) & the power exceeds max Coast Guard or M.O.T. recommendation for the boat. All 83913 cylinders are the same except for link arm.

No. of engines One engine Two engines

A 540mm (21.25”) 1110mm (43.70”)

B 152mm (5.98”) 152mm (5.98”)

C 152mm (5.98”) 152mm (5.98”)

For twin engine applications minimum engine centre distance is 550mm (21.6")

CYLINDER APPLICATIONS ENGINE Mercury Mariner

POWER 75-90-115 Optimax 2T 135-150-175 Optimax 2T 200-225 Optimax 2T 75-90 2T 115 2T 125 2T 225-250 2T EFI/Saltwater EFI 75-90 4T 115 4T EFI/Saltwater EFI 250 4T Saltwater EFI

YEAR 2004 1999 to date 1999 to date 1990 to date 1988 to date 1994 to date 1996 to date 2000 to date 2001 to date 2004

PART NO 83913/3 83913/1 83913/1 83913/1 83913/1 83913/1 83913/1 83913/1 83913/1 83913/1

Honda

BF 75-90 4T BF 115-130 4T BF 150 4T BF175-200-225 4T

1995 to date 1998 to date 2004 2001 to date

83913/1 83913/3 83913/1 83913/1

Yamaha

70B 2T 3 cil. carb. 75C-90A 2T 3 cil. carb. 115C-130B V4 2T carb. 150F-200F V6 2T carb. 250A V6 2T carb. 150-175-200 V6 HPDI 2T 250 V6 HPDI 2T 300 V6 HPDI 2T F80A-F100A 4T F115A 4T F150A 4T F200A-F225A 4T

1984 to date 1998 to date 1990 to date 1996 to date 1990 to date 2000 to date 2003 to date 2004 1999 to date 2000 to date 2004 2002 to date

83913/1 83913/2 83913/2 83913/2 83913/2 83913/2 83913/2 83913/2 83913/1 83913/1 83913/1 83913/2

Johnson

BJ70 4T BJ90-115-140 4T J90-115 V4 2T J150-175 V6 2T

2001 to date 2001 to date 1995 to date 1995 to date

83913/2 83913/1 83913/2 83913/2

Evinrude

75-90 E-tec 2T E100-115hp V4 2T E135-150-175hp V6 2T E200-225-250hp V6 2T

2004 1995 to date 1995 to date 1995 to date

83913/2 83913/2 83913/2 83913/2

Suzuki

DF70 4T DF90-115-140hp 4T DF 200-225-250hp 4T

1998 to date 1998 to date 2004

83913/2 83913/1 83913/2

Selva

Whiteshark 150 HPDFI 2T Narwhal 115 EFI 4T Marlin 100 4T Portofino 80-70 2T Montecarlo 100-90 2T

2001 to date 2001 to date 2000 to date 1995 to date 1995 to date

83913/2 83913/1 83913/1 83913/1 83913/1

MD70B-TLDI 2T MD90B-TLDI 2T M120A2-4T M140A2-4T

2004 2004 2004 2004

83913/2 83913/2 83913/2 83913/2

Tahatsu

All Hydraulic Systems are available with a TILT HELM, REAR MOUNT HELM & FRONT MOUNT HELM.

530mm Balanced: the number of turns lock-to-lock is equal port to starboard or vice-versa

UC128OBF Volume Output Force Inside dia Stroke Fittings

Specifications 128cc (7.8cu.inch) 450kg (992lbs) 35mm (1.37”) 198mm (7.79”) 3/8” high pressure flex hose

Part No. 83913/1 Refer to chart for engine suitability 83913/2 Refer to chart for engine suitability 83913/3 Refer to chart for engine suitability 83913/IP 1 Port cylinder 83913/2P 2 Port cylinder MORE

COMPACT DESIGN

Ultraflex Steering & Controls

NAUTECH 1 SINGLE ENGINE SINGLE CYLINDER KIT Part No. 83915/1 Nautech 1 Kit 83915/2 Nautech 1 Kit 83915/3 Nautech 1 Kit

Single Engine Single Cylinder

Refer to previous page for applications Wheel turns:4.5 Application up to 300hp

Part No. Kit Components Qty 83913 Cylinder (128cc) 1 83928 Helm Pump (28cc) 1 84115 Oil (1 Litre bottle) 2 For additional station add 83928 Helm Pump 1 84120 Fitting kit 1 84115 Oil (1 Litre bottle) 1 Please note: Steering Wheel is not included in kit.

NAUTECH 3 SINGLE ENGINE SINGLE CYLINDER KIT Part No. 83910/1 Nautech 3 Kit 83910/2 Nautech 3 Kit

Single Engine Single Cylinder

Refer to previous page for applications

Wheel turns:4.5 Application up to 300hp

NAUTECH DUAL ENGINE SINGLE CYLINDER Components ordered separately

Dual Engine Single Cylinder

Available with a TILT HELM. Just add 83533 then substitute into helm area in kit. Available with a TILT HELM. Just add 83957 & 83533 then substitute into helm area in kit.

Wheel turns: 3.8 Application up to 300hp max (non counter rotating engine) Application up to 450hp max (counter rotating engine)

UC128-OBF DUAL ENGINE DUAL CYLINDER Components ordered separately

Part No. Kit Components Qty 83913 Cylinder (128cc) 1 83925 Helm Pump (25cc) 1 84115 Oil (1 Litre bottle) 2 For additional station add 83928 Helm Pump 1 84120 Fitting kit 1 84115 Oil (1 Litre bottle) 1 Please note: Steering Wheel is not included in kit.

Part No. Components Quantity 83913 Cylinder (128cc) 1 83933 Helm Pump (33cc) 1 84102 Hose 5 1/6” ID Per Meter 84103 Hose Fittings 5 1/6” ID 4 84115 Oil (1 Litre Bottle) 2 84189/84188 Tie Bar 1 For additional station add 83933 Helm Pump 1 84120 Fitting kit 1 84102 Hose 5 1/6” ID Per Meter 84103 Hose Fittings 5 1/6” ID 4 84115 Oil (1 Litre Bottle) 1 Please note: Steering Wheel is not included in kit.

Wheel turns 6.5 Application up to 600hp max (counter rotating engine) Part No. 83913 83913/P 83939 84102 84103 84115 84190

Part No. 83913/1P 83913/2P

UC128-OBF/1 Starboard cylinder UC128-OBF/2 Starboard cylinder

Components Cylinder (128cc) Cylinder (128cc) Helm Pump (39cc) Hose 5 1/6” ID Hose Fittings 5 1/6” ID Oil (1 Litre Bottle) Tie Bar

Quantity 1 1 1 Per Meter 4 3 1

For additional station add 83939 Helm Pump (39cc) 1 84120 Fitting kit 1 84102 Hose 5 1/6” ID Per Meter 84103 Hose Fittings 5 1/6” ID 4 84115 Oil (1 Litre Bottle) 1 Please note: Steering Wheel is not included in kit.

Ultraflex Steering & Controls

HYCO-OBF HYDRAULIC STEERING SYSTEM KIT Motors up to 150HP

Kit contains: 1 x UC94-OBF front mount cylinder (specify engine type when ordering). 1 x UP20 F Helm Pump. 2 x 1 litre bottles of oil. Hoses not included Part No. 83920/1 UC94-OBF/1 83920/3 UC94-OBF/3 Specifications -UC94-OBF/1 -/3 Volume - 94cc. Output Force - 255kg. Inside Diameter - 30mm. Stroke 186mm. 9.5mm Fittings for high pressure flex hose. Wheel turns 4.7 ENGINE Mercury Mariner

Yahama

Honda

83920/1

POWER F50 EFI - F60 EFI 4T F75 - F90 4T 115 EFI 4T 75 - 90 - 115 OPTIMAX 2T 135 - 150 OPTIMAX 2T 75 - 90 2T

YEAR 2004 2000 to date 2001 to date 2004 1999 to date 1990 to date

CYLINDER UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/3 UC94-OBF/1 UC94-OBF/1

F80A - F100A 4T F115A 4T F150A 4T 75C 2T 115C - 130B2T 150F 2T 150HPDI 2T

1999 to date 2000 to date 2004 1998 to date 1990 to date 1996 to date 2000 to date

UC94-OBF/1 UC94-OBF/1 UG94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1

BF75A - BF90A 4T BF115A - BF130A 4T BF150 4T

1995 to date 1998 to date 2004

UC94-OBF/1 UC94-OBF/3 UC94-OBF/1

83920/3

ENGINE

POWER

YEAR

CYLINDER

Johnson

J50 2T J90 -J115 2T J150 2T BJ60 - BJ704T BJ90 - BJ 115 - BJ140 4T

2004 1995 to date 1995 to date 2001 to date 2001todate

UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1

Suzuki

DF70 4T DF90 - DF115 - DF140 4T

1998 to date 1998 to date

UC94-OBF/1 UC94-OBF/1

Evinrude E100 - E115 2T E135 - E150 2T 40 - 50 - 60E -TEC 2T 75 - 90 E-TEC 2T

1995 to date 1995 to date 2004 2004

UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1

Selva

MARLIN 100 4T NARWHAL 115 4T

2001 to date 2001 to date

UC94-OBF/1 UC94-OBF/1

Tohatsu

40 - 50 TLDl 2T 70 - 90 TLDI 2T M60 - M70 2T M90 2T M120 - M140 2T

2004 2004 2004 2004 2004

UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1

UC94-OBF FRONT MOUNT CYLINDER FOR HYCO-OBF UC94-OBF is for use with outboard engines 150 hp total and less. Itâ&#x20AC;&#x2122;s innovative new design features bushings to prevent friction between cylinder mounting rod and tilt tube. For cylinder applications refer to chart above Part No. 83921 UC94-OBF/1 83923 UC94-OBF/3

UC68-OBS SIDE MOUNT CYLINDER KIT The UC68-OBS side mount cylinder features a turning nut for a fast and easy installation to the engine tube. Unbalanced - the number of turns lock to lock is not equal port to starboard and vice-versa. Suitable for motors up to 150HP. Wheel turns 3.4/5. Specifications: Volume - 68cc - 4.1 cu. in. Output force - 168kg Inside Diameter - 25mm. Stroke - 203mm 9.5mm fittings - For high pressure flex hose Part No. 83908 Hose not included

Kit contains: 1 x UC68-OBS side mount cylinder 1 x UP20F Helm Pump 2 x 1 litre bottles of oil.

Ultraflex Steering & Controls

UC132-OBS SIDE MOUNT CYLINDER The UC132-OBS side mount cylinder features a turning nut for a fast and easy installation to the engine tube(patent pending). What this means to you is that you don’t have to disconnect the hydraulic lines to separate the Engine and Steering, saving time and hydraulic fluid. Unbalanced: the number of turns lock-to-lock is not equal port to starboard or vice-versa. UC132-OBS Volume Output force Inside diam. Stroke Fittings

Specifications 132/163cc - 8/9.95cu. In 455/563kg - 1003/1240lbs 32mm - 1.25" 203mm - 8" for 3/8" high pressure flex hose

337mm

Part No. 83914 SPLASHWELL DIMENSION REQUIREMENTS

WARNING: The UC132-OBF side mount cylinder is not recommended for use in installations where the boat speed exceeds 60mph (60knots) and the power exceeds max Coast Guard or M.O.T. recommendation for the boat.

APPLICATIONS FOR UC132-OBS & UC68-OBS Yamaha

Power HP 115-220 115-220 115-220 250 70-90 80-140

Year 1984 - 1985 Only 1986 1987 to Date 1990 to Date 1989 to Date 1990 to Date

Johnson & Evinrude

90 - 300 90 - 225 150 - 175 250 - 300 65 - 155 100 - 155 80 - 105

1977 - 1990 1991 to Date 1991 to Date 1991 to Date 1977 - 1990 1991 to Date 1991 to Date

Suzuki

150 - 220 100

1986 to Date 1990 to Date

Tohatsu

120 - 140

1990 to Date

Mercury & Mariner

150 - 200 90 - 115 115 - 220 100 - 115 135 - 250 75 - 250 75 - 275

Only 1984 Only 1984 1985 - 1988 Only 1989 Only 1989 Only 1990 1991 to Date

OMC - Seadrive 1,6 Litres 1984 to Date Multiple OMC Seadrive installation requires the OMC syncronization valve (983430) Force

90 - 150

1985 to Date

UC68-OBS SIDE MOUNT CYLINDER for engines up to 150hp total The UC68-OBS side mount cylinder features a turning nut for a fast and easy installation to the engine tube. Unbalanced the number of turns lock to lock is not equal port to starboard. UC68-OBS Volume Output force Inside diam. Stroke Fittings

Specifications 68/100cc - 4.1/6.1cu. In 185/270kg - 408/595lbs 25mm - 0.98" 203mm - 8" for 3/8" high pressure flex hose

Part No. 83908C 337mm (13”)

Ultraflex Steering & Controls

SIDE MOUNT SINGLE ENGINE - SINGLE CYLINDER KIT Available with a TILT HELM. Just add 83533 then substitute into helm area in kit.

Wheel turns: 4.7 / 5.8 Part No. 83914 83928 84102 84103 84115

Application up to 300hp max.

Components Cylinder Helm Pump Hose 5 1/6” ID Hose Fittings 5 1/6” ID Oil (1 Litre Bottle)

Quantity 1 1 Per Meter 4 2

For additional station add 83928 Helm Pump 1 84120 Fitting kit 1 84102 Hose 5 1/6” ID Per Meter 84103 Hose Fittings 5 1/6” ID 4 84115 Oil (1 Litre Bottle) 1 Please note: Steering Wheel is not included in kit.

SIDE MOUNT DUAL ENGINE SINGLE CYLINDER KIT Available with a TILT HELM. Just add 83957 & 83533 then substitute into helm area in kit. Application up to 300hp max (non-counter rotating engine). Application up to 450hp max (counter rotating engine). Tie Bar is required, use 84188 Wheel turns: 4 / 5

Part No. 83914 83933 84102 84103 84115

Components Cylinder Helm Pump Hose 5 1/6” ID Hose Fittings 5 1/6” ID Oil (1 Litre Bottle)

Quantity 1 1 Per Meter 4 2

For additional station add 83933 Helm Pump 1 84120 Fitting kit 1 84102 Hose 5 1/6” ID Per Meter 84103 Hose Fittings 5 1/6” ID 4 84115 Oil (1 Litre Bottle) 1 Please note: Steering Wheel is not included in kit.

SIDE MOUNT - DUAL ENGINE DUAL CYLINDER KIT Available with a tilt helm. Just add 83958 & 83533 then substitute into helm area in kit. Available with a rear mount helm Just add 83955 then substitute into helm area in kit. Wheel turns: 6.7 / 8.3 Application up to 600hp max (counter rotating engine). Application: All counter rotating engines. Tie Bar is required, use 84188 Use a “HYDRAULIC LINK” where a tie bar is not possible by using 84114 kit.

Part No. 83914 83939 84102 84103 84115

Components Cylinder Helm Pump Hose 5 1/6” ID Hose Fittings 5 1/6” ID Oil (1 Litre Bottle)

Quantity 1 1 Per Meter 4 3

For additional station add 83939 Helm Pump 1 84120 Fitting kit 1 84102 Hose 5 1/6” ID Per Meter 84103 Hose Fittings 5 1/6” ID 4 84115 Oil (1 Litre Bottle) 1 Please note: Steering Wheel is not included in kit.

Ultraflex Steering & Controls

A88 TIE BAR

A89 TIE BAR

* Suitable with single or dual UC68-OBS & UC132-OBS side mount cylinders & UC146-OBF “Drake” front mount cylinder * All stainless steel * Applicable to twin outboard engines using mechanical steering * Adjustable from 650mm (25.6") to 950mm (37.4") engine centers

* Suitable with single UC128-OBF front mount cylinder. (NB. With dual UC128-OBF cylinder use A90 tie bar) * Corrosion resistant * This universal tie bar allows you to trim independently the two engines without binding. Additionally you can tilt the engines when they are at full turning stroke * Applicable on engine centers variable from 680mm (26.7") to 790mm (37.4")

Part No. 84188 A88 Adjustable Dual Tie Bar

Part No. 84189

A90 TIE BAR

A91 TIE BAR

* Suitable with dual UC128-OBF front mount cylinder *All stainless steel * NB. With dual UC128OBF cylinders it is necessary to order a standard UC128-0BF cylinder (link arm attached to the starboard side of the cylinder) and a UC128P-OBF cylinder (link arm attached to the port side of the cylinder).

* Suitable with single UC94-OBF front mount cylinder * Corrosion resistant * This universal tie bar allows you to trim independently the two engines without binding. Additionally you can tilt the engines when they are at full turning stroke

Part No. 84190

Part No. Description

Cylinder

Tie Bar

84191 84191A 84189 84188 84188 84188 84190 84189 84189

UC94-OBF UC94-OBF UC128-OBF UC146-OBF UC68-OBS UC132-OBS UC128-OBF UC146-OBF UC132-OBS

A91/790 A91-920 A89/790 A88 A88 A88 A90 A88 A88

Dual Engine Single Cylinder Dual Engine Single Cylinder Dual Engine Single Cylinder Dual Engine Single Cylinder Dual Engine Single Cylinder Dual Engine Single Cylinder Dual Engine Dual Cylinder Dual Engine Dual Cylinder Dual Engine Dual Cylinder

TIE BAR ROD END Materials Ball - 440c S/S Head Treated Body - Type 303 S/S Liner - TeflonPermanently Bonded to Body ID Part No.

Description D

83970 83971 83972

3/8” UNF 1/2” UNF 5/8” UNF

25mm 38mm 49mm 33mm 38mm 62mm 38mm 41mm 67mm

Part No. 84191 A91/790. Adjustable from 680 - 790mm engine centers 84191A A91/920. Adjustable from 790 - 920mm engine centers

Ultraflex Steering & Controls

INBOARD CYLINDERS SPECIFICATIONS (Aluminium Cylinders) All Balanced Cylinders: the number of turns lock-to-lock is equal port to starboard Part No.

83960

83961

Specifications UC69-1

83959

UC116-1

UCI68-I

Volume

69cc - 4.2cu.in

116cc - 7cu.in

168cc -10.25cu.in

Torque

32kgm -2783 lbs.in

58kgm - 5043 Ibs.in

87kgm - 7565 Ibs.in

Output force

168kg - 371lbs

455kg - 1003 Ibs

682kg - 1503 Ibs

Inside dia

25 mm - 0.98”

32mm - 1.25"

40mm - 1.57"

Stroke

150mm - 6”

178mm - 7"

3/8” (9.5mm) Fittings

For high pressure flex hose

Part No.

83962

83964

83963

Specifications UC215-1

UC293-1

UC378-1

293cc -17.8cu.in

377.2cc - 23.02cu.in

E F

Volume

215cc -13.12cu.in

Torque

111kgm - 9652 Ibs.in 146,5kgm -12816 lbs.in 187.6kgm - 16347lbs. in

Output force

682kg - 1503 Ibs

1155kg - 2545 lbs

1153kg - 2542.2 lbs

Inside dia

40mm - 1.57"

50mm - 1.97”

50mm - 1.9”

Stroke

228mm - 9"

178mm - 7”

228mm - 9”

3/8” (9.5mm) Fittings

For high pressure flex hose

For 0.5” (12mm) copper tube.

83960, 83961 & 83962

Part No. A B C D E F G

83959 150mm - 5.9” 129mm -5.11” 136mm - 5.35” 417mm - 16.42” 31.3mm - 1.23” 40mm - 1.57” 73mm - 2.87”

83961 178mm - 7" 155mm - 6.1" 127mm - 5" 512mm - 20.1" 107.5mm - 4.2" 40mm - 1.6" 105mm - 4.1"

83959

83962 228mm -9" 199mm - 7.8" 163mm - 6.4" 587mm - 23.1" 132.5mm - 5.2" 40mm - 1.6" 105mm - 4.1"

HYCO-1 INBOARD HYDRAULIC STEERING SYSTEM HYCO 1 is a hydraulic steering system kit suitable for inboard boats up to approx 8.5 - 9m in length and 25 mph max speed. Economical, easy to install, complete with installation and user instructions. Wheel turns 3.4. Kit contains: * UP20F Front helm pump * UC69-1 Inboard cylinder * Hydraulic oil - 2 litres * Instruction manual * NB Hose not included

Part No. 83940

83964 & 83963

83960 178mm- 7" 155mm -6.1" 127mm -5" 466mm -18.3" 102mm - 4" 40mm -1.6" 73mm -2.9"

83964 187mm - 7.3" 163mm - 6.4" 134mm - 5.2" 506mm - 19.9" 107mm - 4.2" 40mm - 1.6" 125mm - 4.9"

83963 228mm - 9” 199mm - 7.8” 163mm - 6.4” 587mm - 23.1” 118mm - 4.6” 62mm - 2.4” 125mm - 4.9”

Ultraflex Steering & Controls

INBOARD CYLINDER APPLICATIONS

Ultraflex Steering & Controls

INBOARD CYLINDER APPLICATIONS

Ultraflex Steering & Controls

STERNDRIVE CYLINDERS Balanced cylinder: The number of turns lock to lock is equal port to starboard or visa versa.

Part No. Cylinder Volume Torque Output force Inside dia Stroke 3/8" (9.5 mm) Fittings

83965 UC133-10B Balanced 132cc 8cu.in 66 kgm 5738 Ibs.in 455 kg 1003 Ibs 32 mm 1.25" 203 mm - 8" For high pressure flex hose

Engine Year Model BMW To date All Mercruiser 1983 e prec. Mercruiser 1 To date Alpha To date Bravo One To date Bravo Two To date Bravo Three Volvo To date 280 To date 290 To date DP-E To date DP-S OMC 1986 to date Cobra 1986 to date King Cobra YAHAMA` 1989 to date All

83914 UC132-OBS Unbalanced 132/163cc 8/9.95 cu.in

455/563kg 1003/1240 lbs 32 mm 1.25" 203 mm - 8" For high pressure flex hose

Unbalanced cylinder: The number of turns lock to lock is not equal port to starboard or visa versa.

83966 UC133-10S Unbalanced 132/164cc 8/10 cu.in 66/81.6kgm 5738/7091lbs.in 455/562kg 1003/1239.in 32 mm 1.25” 203 mm - 8" For high pressure flex hose

Non Power Assist 83967 83967 83965 83965 83965 83965 83965 83965 83965 N/A

Power Assist 83967 83967 83914/83967 83914/83967 83914/83967 83914/83967 83914/83967 83914/83967 83914 83966 83966 83967

83967 UC133-10L Unbalanced 132/164cc 8/10cu.in 66/81.6kgm 5738/7091lbs.in 455/562kg 1003/1239.in 32 mm 1.25” 203 mm - 8” For high pressure flex hose

83965 - Balanced

83914 - Unbalanced

Ultraflex Steering & Controls

HYDRAULIC STEERING KITS & ACCESSORIES Part No. 84110

Part No. 84122

3/8" O.D. copper tube fitting kit. Includes two 0.5m (1.6ft) nylon tubes & all necessary fittings for a single station

LA1 Link arm to suit 83913/1 Part No. 84123 LA2 Link arm to suit 83913/2

Part No. 84111 10mm O.D. copper tube fitting kit. Includes two 0.5m (1.6ft) nylon tubes & all necessary fittings for a single station

Part No. 84124 LA3 Link arm to suit 83913/3 Part No. 84116

Part No. 84112

Straight connector fitting T/S helm & 3/8" O.D. tube, includes olive.

Fitting kit for a second steering station or an autopilot installation. Includes all necessary fittings for 3/8" O.D. nylon or copper tube

Part No. 84117

Part No. 84113 Fitting kit for a second steering station or an autopilot installation. Includes all necessary fittings for 10mm O.D. nylon or copper tube

Elbow connector fitting T/S helm and 3/8" O.D. tube, includes olive. Part No. 84118 Tee fitting T/S 3/8" O.D. tube, includes olive. Part No. 83952

Part No. 84114 By-Pass (Ball Valve) for 3/8" O.D. nylon tube or 84103 5/16" I.D. hose fittings

Bleed Tee T/S cylinders & 3/8" O.D. tube Includes olive Part No. 84103

Part No. 84106 Vented filler plug kit

Brass fittings for use with 84102 5/16" ID hydraulic hose (end output size = 3/8" O.D.) in outboard applications.

Part No. 84107 Non-vented filler plug kit. For use with second station helm Part No. 84108 Remote Filler Kit for use with rear mounted helms HYDRAULIC SPARE PARTS Part No. 84115

Hydraulic Oil 1 litre bottle

84131 End cap to suit UC128 OBF 84132 Spacer Kit to suit UC128 OBF & UC94 OBF

Part No. 84120

84133 Black Die Cast Arm to suit UC128 OBF & UC94 OBF

(OB-2S) Additional station kit for outboard cylinders

84130 Rod seal to suit UC128/OBF 84129 Seal Kit ti suit UC128/OBF

Part No. 84121

84134 Lock Valve Kit to suit all helm pumps

Link Arm Kit T/S Drake Hydraulic Steering Systems. All S/S with brass bushes.

84135 Shaft Seal Kit to suit all helm pumps 84204 Front End Cap to suit UC94 OBF 84205 Rear End Cap to suit UC94 OBF

Part No. 84119 Thru Hull hydraulic hose fitting. Keeps your hose damage free from wearing and kinking.

84206 Rod Seal to suit UC94 OBF 84210 Clevis to suit UC146 Drake 84211 End Cap to suit UC146 Drake

Part No. 84138

84212 Rod Seal to suit UC146 Drake

CP 3/8” nut & olive assembly, to suit hydraulic cylinders

84215 Front End Cap to suit UC132 OBS

Part No. 84139 3/4” Bulkhead fitting kit for single cylinder installations. 2 assemblies as illustrated per kit.

84216 Rear End Cap to suit UC132 OBS 84217 Rod Seal to suit UC132 OBS 84220 3/8” Fluid Link Valve used to to align fluid link twin cylinders

Ultraflex Steering & Controls

HYDRAULIC HOSE OPTIONS Part No. 84101 3/8" O.D. Nylon Tubing is sold per meter in coils by the required length. It is not recommended in the application where total tubing run exceeds 30m (100ft)

ULTRAFLEX HIGH FLEX HOSE KITS including end fittings Part No. 84140 OB 4mtr Hose Kit Pair 84145 OB 4.5mtr Hose Kit Pair 84146 OB 5mtr Hose Kit Pair 84147 OB 5.5mtr Hose Kit Pair 84160 OB 6mtr Hose Kit Pair 84165 OB 6.5mtr Hose Kit Pair 84170 OB 7mtr Hose Kit Pair 84175 OB 7.5mtr Hose Kit Pair 84180 OB 8mtr Hose Kit Pair

Part No. 84102 High flex, high flow Hose (requires 2 x 84103 for each hose) 5/16" I.D. Sold per meter in coils by the required length. This hose is recommended for outboard engine applications.

HOSE KIT FOR SINGLE STATION INSTALLATION It consists of a pair of high pressure flexible hoses supplied with preassembled fittings on both ends. Part No. 84240 84242 84244 84245 84246 84248

DUAL ENGINE / DUAL CYLINDER CONNECTION KIT It consists of a pair of high pressure flexible hoses (4.9ft) and all necassary fittings for installation.

Description 3mtrs (9.8ft) 4mtrs (13.2ft) 5mtrs (16.4ft) 5.5mtrs (18ft) 6mtrs (19.7ft) 7mtrs (22.9ft)

Part No.

84185

HYDRAULIC TIE BAR INSTALLATION The Ultraflex Hydraulic Tie Bar is designed to hydraulically link two steering cylinders together. This is accomplished by “locking” fluid between both steering cylinders thereby maintaining the appropriate alignment of the rudders or outboard engines. The valve is manufactured to operate in two positions, :Open” & “Closed”. The “Open position allows fluid flow in multiple directions, thereby allowing the cylinders to move independently. When the valve is in the “Closed” position the fluid is “Locked” between the two steering cylinders. The hydraulic steering system on a vessel can build high fluid pressures during operation. With time and use it may be necessary to readjust the alignment of the rudders and/or outboard engines. This adjustment is to ONLY be performed while the When mounting the hydraulic tie bar in the vessel is stationary and the engines are not running. vessel, please locate an area that can be This product was designed for hydraulic steering applications where a mechanical accessible for steering realignment. It is tie bar is not possible and where the engines are sufficiently apart from each other recommended that the location be free and so that the rudders or outboard engines could not make contact with each other in clear from objects that could interfere with the event the steering cylinders become misaligned. the valve while operating the Vessel.

Dual Station Install T/S Bullhorn

Single Station Install T/S Inboard Cylinders

Single Station Install T/S Side Mount

Dual Station T/S Inboard Cylinders

Dual Station Install T/S Side Mount

Ultraflex Steering & Controls

â&#x20AC;&#x153;DRAKEâ&#x20AC;? DUAL CYLINDER INSTALLATION Step 1 ( Fig A ) Screw up the threaded end of the filling pipe in the threaded hole of the pump. Open the oil bottle holding it upright then screw the filling pipe up. Rotate the bottle and make a hole in the upper part (see Fig A ). Fill the pump with oil (oil must always be visible in the filling pipe). Use another bottle of oil every time the level in the filling pipe decreases. Continue to step 2 when the pump is full of oil. Step 2 ( Fig B ) Rotate the wheel clockwise bringing the cylinder rod of cylinder 1 to default stop leftwards. Open by-pass 1 and manually pull the cylinder rod 1 to default stop rightwards; then close by-pass 1 and open the bleeder vent of the indicated connection. Rotate the wheel clockwise until only oil without air comes out from the bleeder vent. Close the bleeder vent and rotate the wheel clockwise until it locks (the rod of the cylinder 1 to default stop leftwards). Step 3 ( Fig C ) Open by-pass 2. Manually pull the rod of cylinder 2 to default stop leftwards. Close bypass 2 and open the bleeder vent. Rotate the anti-clockwise until only oil without air comes out. Close the bleeder vent of the connection. Step 4 ( Fig D ) Open the bleeder vent of cylinder 1. Rotate the wheel anti-clockwise until the locking, bringing the rod of the cylinder 2 to default stop rightwards. Open by-pass 2 and rotate the wheel anti-clockwise until oil without air comes out of the bleeder vent. Close bypass 2 and open by-pass 1. Rotate the wheel clockwise until oil without air comes out of the vent. Close by-pass 1 and the bleeder vent. Warning! Connect piping between cylinders and the pump in series (as indicated). UNIQUE BUILT-IN BY-PASS VALVE Quickly & easily align engines without losing hydraulic oil.

Situated on the side of the cylinder for convenience, there is no extra cost of an alignment valve.

DUAL ENGINE ALIGNMENT INSTRUCTIONS Step 1 (Fig E) After the adjustment of the drive section as shown in Fig 2 above, open by-pass 2 and rotate the wheel clockwise until it locks (cylinder 1 to default stop leftwards). Close by-pass 2 and open by-pass 1. Rotate the wheel clockwise until it locks (cylinder 2 to default stop leftwards). Close by-pass 1.

Step 2 (Fig F) Check the parallelism between the engines and in case of possible further adjustments execute them rotating manually the engines themselves opening, at first, the corresponding by-pass valve.

Warning! After alignment of the engine is completed tighten the by-pass valve to a torque specification of 10Nm. Connect if provided, the mechanical tie bar. In case its installation is not possible, it is necessary to check and/or perform periodical engine alignment.