ACE TANK CATALOG (proof 03)

ASIAN CHEMICALS & ENGINEERING CO., LTD.

www.aceco-th.com

FRP TANK AND PIPING SYSTEM

Chemical Storage Waste Water Tank Process Tank Mixing Tank Transportation Tank FRP PIPING SYSTEM

"Creating Better Businesses for a Better Society"

ISO 9001 : 2000 | ISO 14001 : 2004

COMPANYPROFILE Asian Chemicals & Engineering Co., Ltd. established in 1987, is a leading manufacturing and engineering company in Thailand, specializing in the design and manufacturing of Environmental Engineering Products, Chemical Engineering Product, Laboratory Engineering Products, Lining/Coating Products and Biological Engineering Products. We also sell world class pumps, valves, instruments and industrial chemicals.

We have been ISO 9001 certified since 2000.

We have over 18 years of industrial experience and we are the marketing leader in the manufacture of FRP tanks for chemical storage, processing industries, waste water and transportation indus- tries.

ACE is able to provide various designs and manufacturings based on customer's specification. All ACE tanks are manufactured under the strict control of our specialist engineers in order to ensure the highest quality.

World Class Manufacturing Process

At manufacturing facilities, we regularly benchmark our performance and process to seek further improvement in all operations. Our research and development center is always the backbone of our success and systematically leading our company into the future with emphasis on innovation and the evolution of new products.

In addition to our long and valuable experience in the industry, we continuously develop our production technology and modernize our state-of-the-art equipment to achieve the highest standard of production process to guarantee a high quality product at a reasonable price.

ISO 9001:2000 Certified

The quality management system, established by ACE is based upon ISO 9001:2000 and the company's quality procedure manuals which cover all aspect of manufacturing, production and marketing.

ISO 14001 Certified

ACE received the ISO 14001 certification for the environment management system in April 2005. We commit to protect the environment and maintain its state to meet the same standard as other leading companies.

Member of Environmental Engineering Association of Thailand

STANDARD DESIGN CRITERIA ACE's tanks are conformed to BS 4994. This design results in a 10 to 1 factory of safety against liner failure when the tanks are used at ambient temperature and atmosphere pressure.

CONSTRUCTION Corrosion Barrier This is the layer which is directly contacted with the liquid. This layer is consisted of corrosion resistance polyester resin reinforced with surface mat.

A

D

Corrosion Layer The second corrosion resistance layer is consisted of the same component as layer (A) reinforced with fiberglass chopped stand mat.

B

Structure Layer This is the main structure layer which supports the weight of the tank and liquid. This is constructed by filament winding machine which provides the highest circumferential strength.

C

Topcoat Layer Consisting of the same grade of corrosion resistance polyester resin as layer (A) & (B) mixed with different kind of additives scubas UV inhibitor, fire retardant and color pigment.

D

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ASIAN CHEMICALS & ENGINEERING CO., LTD.

C B A

Standard Vertical Tank Capacity cu.m.

Inside dia.

(ID) mm.

Height (H) mm.

Ann.Head (A) mm.

1.0 2.0

1000 1000 1200 1200 1400 1400 1600 1800 1600 1800 2000 1600 2000 2400 2200 2400 2600 2400 2600 2800 2600 2800 3000 2800 3000 3200 3000 3200 3400 3200 3600 3800 3400 3600 4000 3600 3800 4000 3600 3800 4000 4000 4400

1300 2600 1800 2700 2000 3300 2500 2000 4000 3200 2600 5000 3200 2300 4000 3400 2900 4500 3800 3300 4800 4100 3600 4900 4300 3800 5700 5000 4500 6300 5000 4500 6700 5900 4800 7900 7100 6400 9900 8900 8000 9600 9900

270 270 305 305 340 375 375 410 375 410 440 375 440 530 485 530 650 530 650 600 650 600 730 600 730 665 730 665 820 665 850 880 820 880 920 850 850 920 850 880 920 920 920

3.0 5.0

8.0

10.0

15.0

20.0

25.0

30.0

40.0

50.0

60.0

80.0

100.0

120.0 150.0

A

H

ID

Note: These are ACE's standard tanks designed for normal tropical ambient condition environment. For special size and shape and severe environment condition, please contact our engineers.

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Standard Horizontal Tank

ID

Capacity cu.m.

Inside dia.

(ID) mm.

Length (L) mm.

1.0

1000

1500

1.5

1000

2200

1200

1600

1000

2800

1200

2000

1400

1600

1200

3000

1400

2300

1600

1800

1400

3300

1600

2500

1800

2000

1400

3900

1600

3000

1800

2400

1600

4400

1800

3500

2000

3000

2.0 L

3.0

5.0

6.0

8.0

10.0

15.0

20.0

25.0

1600

5400

2000

3600

2400

2600

2200

4400

2400

3800

2600

3300

2400

5000

2600

4300

2800

3800

2600

5300

2800

4600

3000

4100

2600

6300

2800

5500

3000

4100

2600

8300

2800

7200

3000

6300

50.0

2800

8900

3000

7800

60.0

3000

9300

30.0

40.0

Note: These are ACE's standard tanks designed for normal tropical ambient condition environment. For special size and shape and severe environment condition, please contact our engineers.

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ASIAN CHEMICALS & ENGINEERING CO., LTD.

Materials ChemServeÂŽ resin is designed to meet the demand of the FRP industry when corrosion resistance perfor-

mance is critical. This guide is designed to assist the fabricators in selecting the suitable resin for the part which will be exposed to the high corrosive environments.

Resin Series

Resin Type

Description

CS 100-R

Orthopthalic Resin

CS 200-P

Isophthalic Resin

CS 300-E

Bisphenol A Fumarate Resin

CS 400-S

Vinyl Ester Resin

Medium reactivity orthophthalic acid based unsaturated polyester resin well suitable for hand lay-up and spray up process.

High molecular weight isophthalic resin with a broad chemical resistance at moderate temperature. Excellent processability.

Bishenol A Backbone contributes to exellent corrosion resistance from acids and alkalies. Used where severe caustic environment will be encountered.

Balances corrosion resistance to acids and alkalies with good processability.

Generally achieves the corrosion resistance of a bisphenol, A fumarate polyester resin while providing excellint toughness and resistance against cracking.

User friendly in both filament winding and hand lay-up applications.

Materials Corrosion Resistance Resins GuideMax. Temperature ËšC Chemical Name

Conc. % CS 100-R CS 200-P CS 300-E CS 400-S

Acetic Acid

150

-

50

70

99

Alum

All

+

60

90

99

Chromic Acid

20

+

-

30

50

Citric Acid

100

+

60

90

99

Ethyl Alcohol

50

+

40

-

40

Feric Chloride

All

-

60

60

99

Formic Acid

10

+

+

70

80

Gasoline

All

+

25

70

80

Hydrochloric Acid

20

+

60

60

80

35

-

40

40

75

37

-

25

25

65

Hydrogen Peroxide Nitric Acid Sodium Hydroxide Sodium Hyprochlorite Sulfuric Acid

5

-

-

25

65

30

-

-

-

40

15

+

25

50

65

20

+

+

30

50

25

-

NR

80

70

50

-

NR

80

80

5

-

25

25

60

15

-

-

-

60

50

-

60

60

95

70

-

+

50

80

Note "NR" Not recommended.

"-" Not Tested. "+" Suitable for temporary at 25 C and 24 hours clean-up.

"All" in concentration column refers to concentrations from 0-99 in water.

"100" in concentration column refers to the pure chemical.

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FRP PIPING SYSTEM

ACE is acquainted with and has a wide knowledge of Chemicals for various industries. The quality of ACE’s pipes have constantly improved because of the accumulation of knowledge over years. The Filament Winding method is used in ACE’s production process, which makes the structures of pipes stronger and safer.

5 Good Reasons for A Smart Choice 1. Resistance to corrosion.

Corrosion, the greatest for of all industries, is no longer a problem because of GRP pipes. GRP pipes are playing an increasing role in fighting corrosion. The materials offer resistance and inertness towards a wide spectrum of chemical conditons and have been proved in service.

2. Long working life

Experience and study carried out over the last two decades in the most competent research centres are the best guarantees for the long working life.

3. Light Weight

The light weight which is wedded to the exceptional mechanical properties makes handing easy and eliminates breakage during transport, unloading and laying, Worksite operations are noticeably reduced and are carried out with a smaller labour force and with lifing means which are low cost and readily available.

4 . E xc e l l e n t hydraulic properties

m e ch a n i c a l a n d

Owing to their smooth surface, ACE’s pipes are well placed from a hydraulic point of view. With a roughness which stays constant in the long term, coefficient of relative roughness is low, thus enabling pipe diameters to be reduced without reducing the volume of flow or saving to be made in the puming cost.

5. No need for maintenance

Because of their inertness to chemicals, ACE’s pipes need neither regular painting when laid above ground nor cathodic protection nor bituminous coatings when buried.

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ASIAN CHEMICALS & ENGINEERING CO., LTD.

Construction Laminate construction of the stadard GRP pipe is achieved with automated equipment and filament winding in the following steps.

A A resin-rich layer layer of chemical-resistant polyester or vinylester is uniformly applied to inner surface mat of fiberglass reinforcement, or surfacing veil.

B A resin-rich layer of chemical-resistant polyester or vinylester is uniformly applied with a chopped-strand mat layer of fiberglass.

C The filamant-wound layer, impregnated with polyester resin, is applied for highest circumferential strength.

The thickness of this layer varies with pipe size and pressure.

D The resin-rich layer of chemical-resistant polyester or vinylester is uniformly applied onto an outer surface of filament-wound layer.

Standard Filament Wound Pipe Wall Laminate A

B

C

D

Joining Methods For Pipes And Fittings pipe

laminate

Butt-joint

A butt-joint is a glass fibre reinforced laminate, suitable for all diameters and designed to withhold maximum pressures up to 16 bar (x safety factor 6), depending on the product-type.

Flanged joint

Flanged joints are recommended when easy assembling and disassembling of pipes and fittings is preferable or necessary. GRP-flanged joints can also be applied when GRP pipelines connect with, for example, flanged steel pipes.

NOMINAL SIZE

FLANGE DIMENSION

25 32 40 50 50 80 100 125 150 200 250 300 350 400 450 500 600 700 800 900 1000

PCO

79 89 98 121 121 152 191 216 241 298 362 432 476 540 578 635 749 864 978 1086 1200

NO.OF BOLT

A

B

ID

OD

4 4 4 4 4 4 8 8 8 8 12 12 12 16 16 20 20 28 28 32 36

150 150 150 150 150 150 200 200 225 275 300 350 400 450 475 500 500 500 550 600 650

16 16 16 19 19 19 19 22 22 22 25 25 28 28 32 32 35 35 41 41 41

25 32 40 50 50 80 100 125 150 200 250 300 350 400 450 500 600 700 800 900 1000

108 117 127 152 178 191 229 254 279 343 406 483 533 597 635 699 813 927 1060 1168 1289

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R

Standard Dimension

ELBOW 90˚

Inside Diameter GRP PIPE

R

ELBOW 45˚ GRP PIPING INSIDE DIAMETER (mm.)

50 65 80 100 125 750 200 250 300 350 400 450 500 600 700 800 900 1000

8

ELBOW SIZE LENGTH (mm.)

2000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000

PN 2.5

PN 6

PN 10

INSIDE DIAMETER (mm.)

4.17 4.17 4.17 4.17 4.17 4.17 4.17 5.17 5.17 5.17 5.83 6.83 6.83 7.83 7.83 9.50 10.50 11.50

4. 17 4.17 4.17 5.17 5.17 5.17 5.83 7.83 8.83 9.50 11.50 12.50 13.50 15.60 17.49 18.49 21.16 23.82

4.17 5.17 5.17 5.83 6.83 7.83 9.50 11.50 13.16 14.83 16.49 18.49 20.16 23.82 26.49 30.15 33.82 37.15

50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 800 900 1000

Minimum pipe thickness at pressure

ASIAN CHEMICALS & ENGINEERING CO., LTD.

RADIUS  CENTER (mm.)

75 97.5 120 150 187.5 225 300 375 450 525 600 675 750 900 1050 1200 1350 1500

Sales & EingineeringTeam Working Our experienced

fabricators provide quality manufacturing for our entire line of air pollution control products. ACE's quality assurance program ensures that each product sold is skillfully crafteij to exact specifications and will meet your specific operational and performance requirements. All products and equipment are inspected and operated prior to leave our plant.

ACE specializes in the fabricatiqn of corrosion resir tant pollution control devices. Our manufacturing staff is well trained and experienced in welding all types of thermoplastic material, including PVC, we also provide additional material choices in fiberglass (FRP), 304/316 stainless, Steel and galvanized steel.

ACE manufactures vessels and ducting in accordance to well established standards such as SMACNA, ASTM, and API. We are self-reliant of the quality we built into the system and we stand behind to develop our equipment with workmanship and performance guarantees.

We can provide skillful installation and system integration services performed by qualified engineers and installers. Our goal is customer satisfaction in our product and service. We invite your inquiry and the opportunity to be of service.

Reference

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Chemical Engineering Reference FRP STORAGE TANK

Surin Bran Oil Co., Ltd.

Thai Polycarbonate Co., Ltd.

Asan Service Co., Ltd.

Neo Master (Alstom Swisserland)

Juthamart Marketing CO., Ltd.

Safeskin Corporation (Thailand) Ltd.

STORAGE TANK (FOR PARAQUAT)

Purac (Thailand) Ltd. Quinten Project

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ASIAN CHEMICALS & ENGINEERING CO., LTD.

Banpong Tapioca Co., Ltd.

Pato Chemical Industry Public Co., Ltd

Safeskin Corporation (Thailand) Limited

FRP Mixing Tank

Patkol Public Co., Ltd.

Patum Vegetable Oil Co., Ltd.

Chemical Engineering Reference FRP PIPE & FITTING

Purac (Thailand) Ltd.

Patum Vegetable Oil Co., Ltd.

Banjobphan Engineering Co., Ltd.

Chemical Pumps & Instruments

FRP Pipe & Duct

Lining &Coating

Process & Mixing Tanks

Chemical Engineering Products

ACE Products Environmental Engineering • Air Pollution Control System  Wet / Dry Scrubber  Dust Collector  Odour Control  Solvent Recovery • FRP / Plastic Fan

Laboratory Engineering • Laboratory Furniture • Laboratory Fume Hood • Lab Gas Scrubber • Safety Hood • Laminar Flow Hood • Safety Cabinet

Chemical Engineering • FRP Tank • FRP Pipe and Duct Lining & Coating • Polibrid Coating • ChemServe Lining

Industrial Chemical • Electronic Chemicals • Water Treatment Chemicals Fluid Handling Equipment • Airless Sprayer • Transfer Pump • Air Agitator

www.aceco-th.com

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ASIAN CHEMICALS & ENGINEERING CO., LTD. Head Office and Bangplee Plant 76/5 Moo 3, Theparak Road, Bangplee Yai, Bangplee, Samutprakarn 10540, Thailand Tel : +66 (0) 2759-7540 (20 Lines) Fax : +66 (0) 2385-5211, 2759-7542 E-mail : info@aceco-th.com Website : www.aceco-th.com

Banpho Plant 66 Moo 4, Donsinon-Lampradoo Rd., T.Sib-edsok, A.Banpho, Chachengsao 24140 Tel : 086-340-4002

ACE (Vietnam) Co., Ltd. 26/38 Nguyen Minh Hoang Rd., Phoung 12, Tan Binh, Ho Chi Minh City, Vietnam Tel : +84 (8) 881-2862 Fax : +84 (8) 842-9192 E-mail : ace-vn@vnn.vn